INDUSTRY NEWS/行业新闻
A Complete Green Sand Solution: Disa And Wheelabrator Fit Out Dianzhan’s Brand New Jiujiang Foundry 黏土砂铸造整体解决方案：迪砂携手维尔贝莱特，共同为典展 公司全新的九江铸造厂提供设备 State-of-the-art technologies from Norican’s DISA and Wheelabrator brands have come together in a complete green sand solution for Dianzhan ( Jiujiang) Metal Materials Co., Ltd. Constructed in only six months, the new Norican production line exactly fits Dianzhan’s requirement for a compact, fully automated and energy-efficient facility that will triple the company’s annual iron output.
Challenges: Compact layout for efficient casting Established in September 2005 and starting production in May 2006, Dianzhan produces around 12,000 tons annually at its original foundry site. In 2018, the company decided to more than triple its overall capacity by building a completely new, additional Jiujiang facility in Jiangxi province, China, with a projected annual casting output of 26,000 tons. Construction began in August 2018, with the first production castings appearing only six months later in February 2019. Occupying minimum factory floor space, while delivering rapid, flexible and low-cost production, the new foundry specialises in the casting and processing of compressor parts and automotive parts, such as cylinders, bearings and other components. The technology delivered by Norican is already hitting its targets for productivity and scrap elimination.
Solution: Efficient, lean production with seamless automation DISA and Wheelabrator worked together to select exactly the right equipment to match Dianzhan’s specifications, with every workflow planned for maximum, automated efficiency. The entire production line runs automatically and continuously, from sand preparation and iron melting through to moulding, pouring, shakeout and blasting. Every work area and piece of equipment is seamlessly and automatically coordinated with its neighbouring process and the moulding line. This neatly-packaged, integrated complete green sand solution for the foundry has a compact layout, minimising the distance between all the different foundry process stages. This translates into reduced manpower requirements, shorter distances for materials to move – and no need for forklifts in the plant area. The space saved also leaves room for other equipment to be installed in future. The sand plant employs DISA’s classic double cooling drum design combined with a high-efficiency control module. With consistent sand quality and the minimal distance between sand production and the moulding line, moulding sand can be prepared and used only when needed by the moulding line.
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典展（九江）金属材料有限公司采用了由诺瑞肯集团 迪砂和维尔贝莱特品牌的最新技术整合而成的整体黏土 砂铸造解决方案，这条全新的诺瑞肯生产线在短短六个 月内即完成设计到交付，完全符合典展公司对紧凑、全 自动型节能工厂的要求，该产线将完成公司设定的年铸 件产量增加两倍的目标。
挑战：布局紧凑，铸造高效 典展公司成立于2005年9月，于2006年5月正式投产， 原铸造厂年产铸件约12,000吨。2018年，该公司决定在 中国江西省九江市投资建设新工厂，将总产量提高两倍 以上，预计年产铸件26,000吨。该工厂于2018年8月开 始建设，2019年2月便生产出首批铸件，从开建到投产 仅用时六个月。 新铸造厂占地面积小，生产速度快、灵活、成本低， 专门从事压缩机部件和汽车部件（例如气缸、轴承和其 他组件）的铸造和加工。诺瑞肯提供的技术帮助典展公 司实现了提高生产率和消除废品的目标。
解决方案：通过无缝连接的全自动化实现高效、精 益生产 迪砂和维尔贝莱特协同合作，选择完全符合典展公司 规格要求的设备，并针对每个工作流程做了详细规划， 以实现最高的自动化效率。整条生产线将自动、连续运 行，覆盖从砂处理和熔炼到造型、浇注、落砂和抛丸的 整个过程。每个工作区域和设备都与其相邻的工艺和造 型线无缝、自动协调。 这种设计灵巧的黏土砂整体铸造解决方案具有紧凑的 布局，可最大限度缩短所有不同铸造工艺阶段之间的距 离。从而可减少人力需求，缩短物料运输距离，并且无 需在厂区内使用叉车。节省出来的空间可用于将来安装 其他设备。砂处理采用迪砂经典的双冷却滚筒设计，并 结合了高效控制模块。由于型砂质量始终一致，并且砂 处理与造型线之间的距离最短，因此可以仅在造型线需 要时才制备和使用型砂。
| FOUNDRY-PLANET.COM | MODERN CASTING | CHINA FOUNDRY ASSOCIATION MARCH 2022
