Furniture & Joinery Production #366

Your choice to buy from source.

SURTECO UK, part of the SURTECO Group, a globally recognized European paper and edgings manufacturer, is your ideal partner, offering you the direct benefits of buying from the source Whether your requirements involve edgebands, decorative paper, PVC finish foils, impregnated papers, veneer or accessories, we can respond effectively to your needs.

As a direct source for high-grade edgebanding materials, Surteco UK provides an unparalleled selection of products and services, all in stock.

ISSN 2396-9024

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Comment

With the summer weather finally making its presence felt, the Olympics in full swing and the first ‘pair’ of UK trade shows behind us, my attention has already swung to wondering what Cologne and Hannover might offer up in May next year as Interzum and Ligna take centre stage once more. Traditionally, these two mighty events offer up a slew of new concepts, ideas and innovative solutions – I have no doubt that in 2025 this will be the case once more. We will be presenting our previews of both events from the turn of the year and will, of course, be reporting from both events, including on-site video work and social media posts.

Talking of which, there are a number of videos to view on our YouTube channel of our exploits at the recent Furniture Components Expo and Materials & Finishes events. Please subscribe to the channel in order to get the latest updates.

Included in this issue, we have three installation articles: AXYZ at Auto Trail VR, Biesse at Washroom Washroom, and Homag at Michael Pepper Joinery – all extolling the virtues of wise investment when looking to increase output and efficiency. Elsewhere this month are five Features covering key sectors, plus this month’s dynamic Products section which boasts new options including surfacing, sanding, splash-backs and worktops, a through-feed thicknesser, an industrial edgebander, a new FR adhesive, and more besides.

I hope you enjoy the issue, and don’t forget to sign up for our twice-weekly newsletters, social media posts and video updates.

John Legg Editorial director

Ad va n c e d h i n g e fitted for a lifetime

eliability

Blum UK announces new leadership team

Blum has created a shared leadership team in the UK, ensuring that the company is well-prepared to ensure the challenges all businesses face are met and dealt with.

Managing Director, Mark Richardson, retired at the end of June 2024, while David Sanders – Sales and Marketing Director – will be taking on a new international role within the Blum Group from July 2024. As a result, a plan to develop the leadership team was set in motion.

The new team took on their new roles on 1st July 2024. Mark Richardson remains in the business until he leaves in 2025, supporting and sharing his experience with the new team. David Sanders continues to transition into his new role of International Sales and Marketing Consultant to Blum’s global subsidiaries, whilst also remaining a Director at Blum UK.

The new Leadership Team for Blum UK comprises Matthew Glanfield as

SCM Group acquires Tecno Logica

Scm Group has signed an agreement with Tecno Logica to take over control of its share capital. This is a strategic operation which expands the range of products and services offered by the group from Rimini with integrated modular and scalable systems, for large automotive, furniture and door production manufacturers.

Tecno Logica is based in Treviso and is one of the main manufacturers of highly productive and flexible systems for a wide range of industrial processes, with over 200 installations in Europe, the Middle East, Mexico and the USA and has a turnover of more than 30 million Euro.

“This buy-over further

enhances our leadership in the aluminium, composite and wood machining sectors where we are already present with our Cms and Scm brands,” comments Marco Mancini, Scm Group’s CEO.

“Further options at the top end of the market open up with an opportunity to get ahead of new trends and innovate our offer even more strategically.”

“Becoming a part of a solid multinational organisation like Scm Group,” adds Mirko Piasentin, CEO of Tecno Logica, “will provide greater access to leading clients around the world thanks to the group’s direct presence and capillary sales and assistance organisation”. www.scmgroup.com

& National Sales Manager; Ina Kacenaite, Head of HR & Development; Priti

Briscoe, Head of Operational Processes & Projects and Matthew Walmsley, Head of Sales Controlling & International Exchange. www.blum.com

Lawcris achieves ISO14001 certification

It has been a busy week for Lawcris. Not only has the company been shortlisted for Panel Trader of the Year at the TTJ awards, but it is also thrilled to announce that it has achieved ISO14001 certification, highlighting its commitment to environmental sustainability.

“Achieving ISO14001 is a proud moment for us, reflecting our dedication to responsible practices,”

comments Lauren Barker, Lawcris Marketing Manager.

“Our journey doesn’t stop here. This achievement not only enhances our environmental efforts but also opens new opportunities, as customers can trust our commitment to sustainability. We’re excited to continue striving for excellence and fostering strong, eco-friendly partnerships.”

www.lawcris.co.uk

Managing Director; Ben Cullum as Sales Director; Ben Muirhead as Head of Business Development

Ultimax® Ligno

Ultimax® Ligno is where innovation meets sustainability. In a world marked by rapid growth and material consumption, we‘re championing a balance between progress and the planet.

For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.

Dedicated to the finish.

Arriving 1st September

CNC Support unveils new custom-built facility

CNC Support Ltd, based in Colne, Lancashire is delighted to announce the expansion of its business premises to a brand new 12,000 sqft. custom-built facility.

Doubling the company’s building size will ensure CNC Support continues to provide what it is proud to claim is “the largest range of CNC router stock in the UK”.

This exciting development for the family-owned business will allow them to expand the products they offer, including products for the tooling, CNC laser and Robot Routing markets, within a

purpose-built showroom. This allows new and existing customers to receive tailored demonstrations from their specialist engineers.

Additionally, as a premier UK router spindle repair company, CNC Support Ltd has expanded its dedicated spindle rebuild centre, incorporating pressure-controlled clean room and test facilities.

With its comprehensive spindle stock area, the company is proud to claim that it is “the UK’s largest stockists of new and refurbished router spindles”.

The new facility has a well-

stocked parts warehouse, including vacuum pumps through to complete CNC systems. This ensures quick parts turnaround for

Intercoat Paints announces new distribution partnership

Intercoat Paints, a leader in innovative paint solutions, is proud to announce its new role as an official distributor of the Elcometer Spray Equipment. With a UK wide agreement and full exclusivity covering the Midlands, this partnership marks a significant milestone in the company’s commitment to providing top-tier industrial painting equipment to its valued customers.

The Elcometer BALTIC

Venjakob at IWF 2024

At the International Woodworking Fair (IWF) in Atlanta, the German specialist for customised finishing technology, Venjakob, invites attendees to rethink their coating processes. Resource shortage, environmental protection, sustainability, and lack of workers are buzzwords that are on everyone’s lips. Venjakob is happy to discuss these topics at the trade fair and share information on

what the company has done to optimize users’ production processes with its technology.

Live demonstrations Venjakob’s latest finishing technology can been seen in action on the booth of Stiles Machinery – the US sales representative of Venjakob, including: the Ven Spray Perfect spray coating machine, the Ven Coat Roll roller coater, and Ven Dry UV. www.venjakob-na.com

Spray Pump is renowned for its superior performance, precision, and durability. Designed to meet the rigorous demands of industrial applications, this state-ofthe-art pump, ideal for wood & metal workshops is an air assisted or airless (mix) pump designed to be durable and easy to maintain, engineered and manufactured with high quality components such as stainless-steel balls and tungsten carbide seats.

customers to fully support their expert team of UK-wide service engineers. 01282 859122 www.cncsupport.co.uk

“We are pleased to partner with Sagola,” says Colin Tilly Technical Services Manager at Intercoat Paints. “This collaboration underscores our commitment to providing our customers with the best tools and technologies in the industry.

The Elcometer BALTIC Spray Pump is a game-changer for professionals seeking efficiency and excellence in their work.”

www.intercoat-paints.co.uk

Kelcol celebrates first year with NBF

Kelcol has been manufacturing beds in Mirfield, West Yorkshire, for 45 years, and this year celebrates the first anniversary of joining the National Bed Federation.

Kelcol was established by David Kelly and his family in 1979, manufacturing and supplying beds direct to trade retailers. Current MD Amy Wheeler joined Kelcol in 2009 working in sales administration and going on to become involved in all parts of the business from accounts to buying. Three years ago, Amy, together with her parents, bought Kelcol and her two sisters have now joined the team too.

The company manufactures beds and sprung mattresses under the Kelcol Bed Company and Sleepwell brands, supplying around 150 retailers

across the UK.

With a focus on quality, the company uses traditional techniques, with most processes carried out by hand by its highly skilled team. It also manufactures electrically adjustable beds.

“Every one of the 11,000 mattresses and beds we produce each year is fully bespoke,” explains Amy. “We make to order and

are extremely proud of our high quality, traditionally manufactured product range.

“When we acquired the business, we saw it as a great opportunity to take a fresh look at everything we do and find ways of improving how we work. A key part of this strategy involved applying to join the industry’s leading trade association, the NBF, and the audit helped us to review all of

our processes from health and safety to compliance. Not only did this give us confidence that we were operating in the best way possible, but it also strengthened our customers’ trust in us as a reputable supplier.

“As well as achieving the ‘badge of quality’ of being part of the NBF, membership has delivered other benefits. It’s been really useful to be able to ask the NBF team for advice on industry issues.

Joining the NBF is part of our commitment to taking Kelcol to the next level and raising our profile within the sector. We’re looking forward to exhibiting our range at the NBF’s Bed Show next year which will be a perfect opportunity to talk to more retailers and network with our peers.”

www.bedfed.org.uk/join-thenational-bed-federation/

ArtiCAD Version 24: taking KBB design to the next level

ArtiCAD, has announced the highly anticipated launch of Version 24 of ArtiCAD-Pro, BathCAD, and BedCAD design and pricing software. These updates introduce features designed to enhance the user experience and elevate KBB design to the next level.

The latest version introduces a new rendering option, automated natural lighting and

views, advanced accessory and model import, and several additional features to further simplify user experience.

Standing at the centrepiece of Version 24 is ArtiCAD’s impressive UltraHD rendering which allows for more accurate reflections, refractions, and shadows, resulting in utterly realisticlooking images.

A further game-changing feature to enhance image quality is HDRI (high dynamic range imaging). HDRI technology offers 360° images that seamlessly wrap around designs, embedding lighting information directly into the image. This eliminates the effort of setting up lighting and views. The beauty of HDRI lies in its ability to simulate real-world lighting environments without the need for the designer to specify any additional settings.

Version 24 also has a new feature to import GLTF models. GLTF is a file format for loading 3D models –making it a popular choice for displaying decorative models within designs. This allows designers to choose from a wider selection of high-quality models to import into their designs. ArtiCAD’s new version

features a selection of readily available decoration models (provided by iMeshh).

“We’re excited to introduce our latest features, particularly UltraHD – a testament to our ongoing dedication to harnessing the latest advancements in technology,” says Alex Rollinger, Senior marketing and operations executive at ArtiCAD.

“With UltraHD, we’re redefining the standards of ArtiCAD rendering, delivering unparalleled clarity and realism that’s simply breathtaking. At ArtiCAD, innovation is at the core of everything we do and these new features represent a significant leap forward for our software.”

Version 24 of ArtiCAD-Pro, BathCAD and BedCAD is now available to download from the ArtiCAD Members Portal. www.articad.com

SOLID WOOD, PANEL, COMPOSITE & METAL PROCESSING TECHNOLOGY

Explore the future of industrial processing technology at Daltons Wadkin’s Wood & Panel Machinery Show, 8-10 October 2024, Nottingham.

Witness live demonstrations and the latest product advancements including automatic crosscut saws, CNC routers and fiber lasers, vertical and sliding table panel saws, dust capture systems, wide belt sanders, edgebanders and much more. This is your chance to see cutting-edge equipment for processing wood, composites, plastics, and metals. Advance your industry knowledge—join us for innovation in action!

→ Kimla CNC Routers & Fiber Lasers

→ Salvador Automatic Crosscut Saws

→ Elcon Vertical Panel Saws

→ Stenner Band Resaws

→ Volter CNC Routers

→ SCM Classical Machinery

→ Wadkin Classical Machinery

iVision Dust Extraction Systems

Secure your place at the Furniture Component Expo 25

The Furniture Component Expo (FCE) on 19-20th March 2025 is solidifying its position as the definitive gathering place for the entire furniture manufacturing supply chain.

The inaugural event witnessed a surge in exhibitor interest, and with over 60% of the floorplan already booked, prime positions are vanishing quickly.

This is a golden opportunity to secure a spot at the centre of the action and connect with a highly targeted audience brimming with decision-makers.

Why exhibit at FCE 2025?

The 2024 expo set a new standard, and 2025 promises to be even bigger:

• Laser-focused industry hub: Exhibitors raved about FCE’s unwavering focus on the furniture manufacturing supply chain. Unlike sprawling trade shows, FCE delivers a concentrated audience – over 90% decision-makers – actively seeking the latest innovations in products and services.

“The inaugural event witnessed a surge in exhibitor interest, and with over 60% of the floorplan already booked, prime positions are vanishing quickly”

• High-calibre leads & networking: More than half of 2024’s visitors came specifically to discover or connect with new suppliers and source innovative products. FCE provides the perfect platform to showcase your brand and generate high-quality leads.

• Unanimous praise: Both exhibitors and visitors lauded the expo’s exceptional organisation, central location, and the calibre of interactions. Comments like “A very worthwhile visit” and “Great to have numerous suppliers in one place” underscore the undeniable value proposition of FCE.

Flexible exhibition solutions

FCE understands that exhibiting styles are unique. Choose from pre-built shell scheme booths for a streamlined experience, or opt for open space solutions to unleash your design creativity. The FCE team is here to collaborate and craft the perfect platform for your brand to shine.

Connect, collaborate, create:

Seize this pivotal opportunity to be at the heart of the furniture industry’s premier event. FCE 2025 offers a focused audience, high-calibre leads, valuable networking opportunities, and the chance to establish yourself as a leader within the marketplace.

Don’t miss out!

Visit the event’s website – https://fcexpo. co.uk/ – for more information, or secure your spot directly through the Exhibitor & Sponsor Enquiry Form – https://wkf. ms/3vsOeqI and receive the brochure. www.fcexpo.co.uk

“Our booth was consistently populated with new and existing customers”

2024 Exhibitor

AES at Materials and Finishes Show

In May 2024, AES UK exhibited at the all-new Materials and Finishes Show held at the Birmingham NEC. Having 500 square metres of exhibition space, AES had two adjoining stands and took the opportunity to display the latest in Industrial CNC technology by showing a broad selection of machinery from the different product groups manufactured by the AES Group.

Flat bed nesting machines are one of the most popular CNCs used by panel based manufacturers, especially furniture makers, shop fitters, van liners and the events industries. AES had various models on display, including the Flexa Pro which is the starting point of the industrial series of CNC machines and has also been one of the most popular, with installations throughout the UK.

“Preparations are now well underway for the next Open House Exhibition, which will be held 26th - 29th September 2024”

The all-new Super Nova is the next level in the AES range and sports a new gantry cover with LED status bars, along with a nine-spindle vertical drill and rotary tool changer. The latest Super Nova has been designed to be supplied as either a ‘standalone’ machine, or can also be supplied as an automated nesting cell with automatic loading and offloading.

The heavy-duty AES Extreme Ultra Line machine was also displayed, equipped with the ‘Label X’ option to allow automatic board alignment and automatic labelling for part identification.

There were also two pod and rail style machines on display, including the Vega Ultra Evo which is a typical three-axis ‘Fire Door Spec’ machine complete with double sided horizontal router head to machine the locks and hinges. This latest machine also has LED light strips to assist with pod positioning and a rotary tool changer for increased efficiency.

The AES Vega Ultra five-axis machine was also displayed, showing a typical 3D carving of a lion’s head. The increased Z level of the five-axis machine increases the scope of manufacturing possibilities, as does the endless movement in the B and C axis allowing for seamless cutting (the router head does not need to keep unwinding).

For those looking to produce by volume,

the AES Beta beamsaw was on display which is available in various cutting lengths along with a number of cutting depths. The model shown was the PS03 3200 which is suitable for cutting up to three 18mm panels in a single operation and has a 3200mm cutting length. There are several options for this machine, with further models available to include rear or side loading along with automated board storage.

The perfect machine to have working in conjunction with a beamsaw is a CNC drilling machine. The popular Sirius 950M was on display along with the larger capacity Go 1300 with twin clamps and automatic tool changer.

For the majority of the show, the AES stand was a hive of activity with customers both old and new taking the opportunity to see the machines and to meet the team.

AES UK’s attendance at The Materials and Finishes Show was the second exhibition for the company this year, the first being the launch of the new showroom and the AES UK headquarters in March 2024. Preparations are now well underway for the next Open House Exhibition, which will be held 26th - 29th September 2024. Further details to follow. 0800 083 8844

www.aesgroupuk.uk

Autumn Open

Sign up for the latest AES experience, feel our machines in action and bring your most challenging designs to life in the most accurate way.

Book your place at the AES UK showroom for the …

Autumn Open House Event 2024

In association/collaboration with Live demonstrations of Alphacam and Cabinet Vision showing design to production.

AUTUMN OPEN HOUSE UK / Burscough, Lancashire 26-29 September 2024 / From 9am till 4pm

Auto-Trail V.R. Ltd and AXYZ Routers –revolutionising motorhome manufacturing

Auto-Trail V.R. Ltd is a distinguished British motorhome and campervan manufacturer, with a rich history dating back to 1982. Originating as a caravan repair business, Auto-Trail has evolved into a market leader, known for its customisable, high-quality leisure vehicles. This case study examines how Auto-Trail V.R. Ltd has implemented AXYZ’s advanced CNC routing technology to transform its manufacturing process, resulting in increased efficiency, reduced waste and enhanced product quality.

Auto-Trail V.R. Ltd began as a caravan repair business but quickly evolved into a motorhome manufacturer, responding to growing customer demand for bespoke, luxury vehicles. Throughout the decades, from introducing the Cheyenne range in the 1990s to launching its first A-Class motorhome in 2006, Auto-Trail has been at the forefront of motorhome design and functionality.

A journey of exploration and discovery

Auto-Trail offers more than just motorhomes; it provides a gateway to exploration and discovery. Each vehicle is designed to integrate seamlessly into the lifestyle of adventurers, enabling them to create lasting memories. Auto-Trail stands out in the motorhome industry for its commitment to personalisation, offering an extensive range of customisation options. This dedication ensures that each vehicle not only meets but exceeds customer expectations.

Adoption of AXYZ technology

“In early 2024, facing the upcoming retirement of a skilled employee and the limitations of manual production methods (including hand-cutting from drawings and patterns) Auto-Trail decided to automate their manufacturing process,” says Paul Spivey, Design Engineer.

This decision was also driven by the need to streamline operations and maintain control over material use, which manual methods could no longer efficiently

support. Auto-Trail therefore decided to invest in AXYZ routers to automate its manufacturing processes. The adoption of CNC technology offered greater control over materials, improved design flexibility and enhanced production efficiency.

After considering various options (including waterjet technology which proved to be logistically not viable) and the need for precise cuts, this led them to explore other options, culminating in the selection of AXYZ’s CNC knife cutter.

“I looked at several different manufacturers, but AXYZ gave us the flexibility we were looking for with the ability to have a multi-change router head and suitability for the manufacturing environment,” explains Paul Spivey.

Auto-Trail chose the AXYZ INFINITE 4022 1C2Z ATC CNC Router. The INFINITE router is a highly configurable CNC machine that is suitable for one-off, small batch production as well as high volume and high productivity applications, including woodworking, plastic fabrication, engineering plastic machining and so

“The implementation of AXYZ machines went beyond mere automation; it ushered in a paradigm shift in how Auto-Trail approached its manufacturing processes”

much more.

For a wide range of routing operations, one can choose from high-speed spindles ranging from 5HP to 15HP. For knife cutting, choose from a tangential knife, which can be used for creasing and folding applications or an oscillating knife which can be used to process soft goods material.

The role of AXYZ machines in AutoTrail’s manufacturing

The AXYZ machines revolutionised AutoTrail’s production processes, particularly in handling insulation material for pressed panels. Instead of manual cutting, CNC routing enabled precise shaping, reduced component count per panel, improved fit and reduced waste, printing, paper and transport costs. Additionally, the machines facilitated the production of customised parts specific to vehicle models, enhancing overall efficiency and material utilisation.

The integration of AXYZ routers at

Auto-Trail has also enhanced design and production. The CNC technology has enabled complex cuts, reducing the need for plywood patterns and the number of components per panel from ten to four. This has streamlined the assembly process significantly.

The improvement in the fit of components, due to the precise cutting ability of the AXYZ machines has led to less rework and errors, resulting in a reduction in the labour intensity. The automation of cutting processes has descaled the skill requirements, allowing less skilled workers to manage operations efficiently, which is vital as the workforce ages.

Quality and innovation

The integration of AXYZ technology has not only optimised production but also maintained, if not enhanced, the quality of the final products. The precision of the AXYZ routers ensures each part meets strict quality standards, which is crucial for the overall reliability and performance of Auto-Trail’s motorhomes.

Cost savings and quality improvements

The adoption of AXYZ machines resulted in significant cost savings and quality improvements for Auto-Trail. By optimising material usage, reducing waste and enhancing panel construction, the company achieved measurable efficiencies in production. Furthermore, the precision and accuracy afforded by CNC routing translated into superior

product quality, reinforcing Auto-Trail’s commitment to excellence and customer satisfaction and reinforcing Auto-Trail’s reputation for excellence.

Employee engagement and job satisfaction

The introduction of automation at Auto-Trail elicited positive responses from employees, who viewed it as an opportunity for professional growth and skill development. Rather than displacing workers, the integration of AXYZ machines empowered employees to adapt to new technologies and enhance their roles within the organisation. As automation freed up time previously spent on manual tasks, employees could redirect their efforts towards innovation, collaboration and continuous improvement. While the current workforce size remains stable, the skill requirements have evolved. Auto-Trail has invested in training and development to ensure employees are well-equipped to operate the new technology efficiently.

Challenges and solutions

The integration of AXYZ machines presented Auto-Trail with several challenges, including spatial constraints and process optimisation. However, through meticulous planning, iterative testing and collaborative problem-solving, the company successfully overcame these obstacles. Specialised equipment, such as customised cages for transporting parts and comprehensive adjustments

“The INFINITE router is a highly configurable CNC machine that is suitable for one-off, small batch production as well as high volume and high productivity applications”

to bills of materials (BOMs), cut lists and drawings ensured a seamless transition to automated production.

Maintenance and future integration

Auto-Trail ensures the smooth operation of AXYZ machines through regular maintenance by onsite engineers and a maintenance contract with AXYZ. Looking ahead, the company remains committed to further integrating automation into its processes, continually evaluating opportunities to optimise production and drive innovation.

Future prospects and automation plans

Auto-Trail V.R. Ltd is continually assessing and integrating automation into their production processes. The company plans to expand the use of automated technologies to enhance other areas of production, aiming for greater efficiency and productivity.

The implementation of AXYZ machines went beyond mere automation; it ushered in a paradigm shift in how Auto-Trail approached its manufacturing processes. Beyond the initial task of replacing the manual cutting of insulation material, the CNC routers enabled the company to reimagine its entire production workflow. By embracing CNC technology, Auto-Trail gained the flexibility to create customshaped parts, optimise component count and improve overall panel construction. The ability to interlink multiple pieces and integrate router cut-outs and wiring grooves directly into panels showcased the versatility and ingenuity of AXYZ machines.

The adoption of AXYZ CNC routers by Auto-Trail V.R. Ltd has significantly transformed their manufacturing landscape. By automating key production processes, Auto-Trail has enhanced operational efficiency, reduced costs and maintained high-quality standards in their motorhomes. The successful integration of AXYZ technology showcases Auto-Trail’s commitment to innovation and customer satisfaction, setting a benchmark in the motorhome manufacturing industry.

Auto-Trail V.R. Ltd

01472 571 000 www.auto-trail.co.uk

AXYZ

01472 571 000 www.axyz.com

Michael Pepper Joinery crafts a bright future with the help of HOMAG

Michael Pepper Joinery Ltd., a bespoke joinery manufacturer specialising in high-quality fire doors, has been a trusted name in the industry for no less than 50 years. They recently invested in HOMAG’s EDGETEQ S-380, an edge banding machine known for its flexibility and precision, which has played an essential role in the futureproofing of the business. Here’s the full story.

Based in Derby, Michael Pepper Joinery comprises a workforce of 33 highlytrained staff operating across three units totalling 13,000 square feet, delivering superior products to diverse sectors including Health, Commercial, Education, Leisure, Residential, and the Ministry of Defence.

Since 1973, the company has stayed true to its client-centric principles, taking pride in the quality of both its products and service. Half a century of experience has culminated in a wealth of knowledge, and Michael Pepper Joinery continues to go from strength to strength; in the last three years, turnover has tripled.

“We were seeking to push growth and

really double-down on what we’re best at,” explains Josh Pepper, Managing Director at Michael Pepper Joinery. “This involved a focus on staff training, various efficiencies in the business, and of course investment in new advanced machinery –including a new edge banding machine.”

Choosing HOMAG: Trust and reliability

Michael Pepper Joinery’s journey with HOMAG began years ago with the acquisition of a 1998 HOMAG edge bander. “It was a great machine that served us very well, right up until the end of its lifecycle,” says Josh. “We have a lot of trust in HOMAG products – we also bought a brand new four-axis CNC in 2021 – so it was an easy choice to stick with them when the time came to invest in a new edge bander.”

Another reason for sticking with HOMAG was the reliability of their service. As Josh explains, “Every door we make has to go through our edge banding machine. If the machine breaks down, it’s a big issue for us. Luckily with HOMAG you get the whole package, which

includes outstanding support; should an issue arise, they work on resolving it as soon as possible – often on the same day.”

EDGETEQ S-380: The perfect fit

Now it was a matter of finding the perfect machine to suit the needs of the business. To that end, HOMAG held indepth discussions with Michael Pepper Joinery and sent a representative to assess their site. “One of the stand-out aspects of HOMAG is that they make every effort to get to know you as a business. This was best exemplified by our HOMAG Sales Manager, who I can’t praise highly enough.

“He clearly knows the machinery inside out, and during his visit he spent a considerable amount of time exploring our needs. He didn’t just want to lump us with the most expensive machine; he wanted to ensure we were getting the right machine. And that’s exactly what we ended up with.

“Interestingly,” Josh continues, “The EDGETEQ S-380 has less functionality

than our previous machine. But that’s the beauty of it; it gives us the exact functionality we need. Being able to get a machine that was so specific to our requirements saved us a lot of money, and plus it’s smaller, freeing up precious workshop space.”

Confidence, accuracy, reliability

The implementation of the EDGETEQ S-380 has been beneficial to Michael Pepper Joinery in a number of ways. Notably, the capabilities of the machine have enabled the company to take on more advanced, higher-paying jobs. “We can now do things with more confidence. There are jobs that before we probably would have turned down, but now actively look for, because we know the potential of the machine and we want to take full advantage of it.”

“There are jobs that before we probably would have turned down, but now actively look for, because we know the potential of the machine and we want to take full advantage of it”

This is largely due to the sheer accuracy of the EDGETEQ S-380, which utilises rigid high-precision linear guides and perfectly coordinated units for a flawless finish. As Josh explains, “Accuracy is crucial to our work – the margin for error in edge banding is notoriously fine. This machine gets it right pretty much every time.”

Reliability is another significant benefit highlighted by Josh. “The edge banding machine is absolutely key to our operation; we literally wouldn’t be able to trade without it. It’s a good thing, therefore, that we can completely rely on the EDGETEQ S-380 to run seamlessly. It’s provided a whole new level of consistency which in itself will increase our production.”

Training and support

Training on the new machine was conducted on-site, ensuring that the staff were well-equipped to handle the nuances of the EDGETEQ S-380. HOMAG’s non-automated support has been a breath of fresh air, with easy access to engineers and prompt on-site assistance when needed. “The fact you can talk to someone, an actual HOMAG engineer, when you need to is great. They do provide remote support, but if required someone will make the trip to our workshop without question. We know we’re in safe hands.”

Looking back – and ahead

The partnership with HOMAG has not only provided Michael Pepper Joinery with a top-tier machine but also with a reliable and supportive business partner. As the business continues to grow, Josh looks forward to further collaborations with HOMAG.

“Naturally, we have plans to continue growing, and there are more HOMAG machines we have our eye on that will align perfectly with the expansion of the business,” he says.

“I would definitely recommend HOMAG to others. Of course you should always do your own research, but I can say for sure the majority of woodworking businesses will find the perfect partner in HOMAG.”

For more information or a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. 01332 856500

info-uk@homag.com www.homag.com

EDGETEQ S-380

Biesse guarantees flush finishing for washroom provider

Investing in two Rover A CNCs and a Stream A edgebander has given Washroom Washroom a 50% production capacity boost whilst elevating the level of craftsmanship on the company’s luxury restroom schemes.

Business is booming for Washroom Washroom, one of the UK’s leading providers of high specification washrooms, on the back of a surge in commercial property development in the Capital.

“There are office blocks going up everywhere in London, and the developers and tenants all want beautifully designed restrooms that will make a positive impression on visitors and clients,” says Mark Such, Production Manager at the Essex-based company.

“Our reputation for designing, manufacturing and installing luxury washrooms for commercial customers has meant that we have been inundated with projects of this nature.”

Washrooms with a wow factor

The company’s Alto collection is proving particularly popular with this market.

Finished in real wood veneer, this stylish washroom scheme makes a design statement by creating a virtually seamless facade.

Washroom Washroom manufactures all of the carcasses, doors, partitions, walls and vanity units for its collections at its Abridge facility, which houses a fleet of state-of-the-art CNC machines. At the end of 2023, with its workload steadily increasing, the company purchased two new CNCs and an edgebander, giving it much needed capacity expansion.

Total care a priority

Washroom Washroom opted to buy all three machines from Biesse, citing the machinery manufacturer’s Total Care guarantee as the key factor in this decision. This five-year warranty and maintenance programme was an industry first when it was introduced in 2011.

Today, Biesse is proud to claim that it is still the only company in the sector to offer this level of support as standard on all core machines.

“Total Care was a big selling point for us,” says Mark. “Previously we had to take

out breakdown insurance on our CNC machines, which obviously doesn’t come cheap.”

The CNCs purchased by Washroom Washroom are both five-axis Rover A CNCs – flexible, high-performance machining centres designed for businesses who want the capabilities to process a variety of materials and parts quickly and with excellent results. Changeovers are fast with the Rover A; it takes a matter of minutes to switch between jobs.

The Rover A matched Washroom Washroom’s requirement for a machine that could handle chipboard, hardwood, MDF or any other material its customers specify, whilst achieving output of seven or eight cubicles over one eight-to-ten-hour shift.

Strong suction

Washroom Washroom has been particularly impressed with the vacuum system on the Rover A, which has supported an increase in productivity.

“The vacuum system on the Rover A

is really good – much better than we are used to,” says Mark. “The suction is extremely strong, which eliminates vibration and movement of panels during machining. The net result is a better finish and more efficient running of the machine.”

A competitive edge

The edgebander is a Stream A, an automated single-sided edgebander aimed at operations looking to increase their capacity. One of the main reasons Washroom Washroom elected for this machine was the flexibility it offers to switch quickly between solid wood lipping and PVC edging.

“We can change between PVC and hardwood edging in five minutes,” confirms Mark.

Changeover, which involves adjusting the pressure clamp and calling up a new programme, is particularly quick on the Stream A owing to the machine’s design.

“On other models, the gluing station, where the control panel is located, is undercover, whereas on the Stream A it isn’t. This means we don’t have to lift the hood – which cuts the power – to execute a changeover. We can change the machine settings while it is running,” explains Mark.

No compromises on corners

The edgebander is equipped with Biesse’s innovative AR70 high speed corner rounding unit. This NC controlled unit enables users to switch quickly between different radii or a chamfer finish for the corners of the panel, plus it rounds the top and bottom corners in one unit. This

“The CNCs and the edgebander have increased our capacity by 50%, enabling us to take on more work, safe in the knowledge that we can turn it around within the tight timescales our customers often demand”

means that rather than having to change the tooling to accommodate different tape thicknesses or round off the corners, the machine does this automatically, reducing job changeover time.

This level of flexibility is extremely important to Washroom Washroom, whose customers value its responsiveness when issues arise, as Andy Jones, Factory Foreman, explains: “We get a lot of repeat customers because we look after them. If there is a problem, we sort it. We might, for example, get a call from a customer saying they need an extra panel with a PVC edge whilst we are in the middle of a solid wood lipping job. We can switch to PVC and turn that round very quickly indeed because the edgebander is inherently flexible, and it is the same with the CNCs.”

Quality and quantity

From Washroom Washroom’s previous experience, corner rounding units can improve finish at the expense of speed, as they would need to slow the track speed down. However, the company says that with the Stream A, it can still run the belt at 25 m/min.

In addition, all tooling on the Stream A is

NC controlled, which means tooling set-up is both efficient and precise, guaranteeing a high-quality finish from the second the machine starts up.

“With previous machines, it would sometimes take a bit more time to get the finish quality right,” says Andy. “With the Stream A, the finish is where we need it to be straightaway. And the quality of the finish is fantastic.”

50% capacity expansion

As a result of installing the Biesse equipment, Washroom Washroom says it has expanded its cubicle production capacity considerably.

“The CNCs and the edgebander have increased our capacity by 50%, enabling us to take on more work, safe in the knowledge that we can turn it around within the tight timescales our customers often demand. Our business is all about delivering on time and to specification and Biesse’s approach to engineering, which balances the need to maximise uptime with the need to be flexible, supports that,” says Andy.

01327 300366

info@biesse.co.uk

www.biesse.com/uk

ZwickRoell supports IKEA’s sustainable commitments

IKEA, the Swedish furniture company was founded in 1943 by Ingvar Kamprad. The company originally started as a small mail-order company selling household products such as pens, wallets and picture frames. In the 1950s, IKEA began producing furniture. They introduced the concept of reducing assembly and transportation costs by selling furniture in flat packs and allowing customers to assemble items themselves.

This novel concept was a great success and contributed significantly to the company’s global expansion. Today, IKEA is known worldwide for its wide range of affordable and quality furniture and home accessories. It operates more than 400 stores in over 50 countries and employs more than 200,000 people.

IKEA is committed to producing sustainable furniture and plans to increase the proportion of recycled material in its products to actively contribute to environmental protection. By using recycled materials, IKEA aims to offer environmentally friendly products that meet customer needs while minimising the impact on the environment.

To ensure that the quality of its products remains high despite the use of recycled materials, IKEA invests in research and development to understand and continuously optimise the properties and performance of these materials. These efforts are reflected in IKEA’s long-term vision to produce quality furniture that is not only environmentally friendly, but also ensures excellent customer satisfaction and contributes to a more sustainable lifestyle.

To determine the properties of the recycled materials required for product development, the company installed

“To determine the properties of the recycled materials required for product development, the company installed a ZwickRoell electrodynamic testing machine at its headquarters in Sweden”

a ZwickRoell electrodynamic testing machine at its headquarters in Sweden. The machine enables high-precision testing under axial and torsional loads. The new material data obtained from these tests are used for calculations in computer systems in which new products are designed. The computers then calculate the strength of the product, enabling digital and virtual product development.

Previously, IKEA’s quality developers could only perform simple loading tests until the samples broke. The new ZwickRoell machine will facilitate more extensive tests due to its flexibility and versatility. Dynamic tests can also be carried out to obtain detailed results that can be used to modify materials to ensure

that product quality is maintained and manufactured goods are fit for purpose which saves IKEA both time and money.

“We have high demands in our development department. That’s why we carried out a thorough feasibility study,” says Marko Kokkonen, Test Development Engineer at IKEA. “Thanks to the good cooperation with ZwickRoell’s demonstration laboratory in Germany, which was quick and accommodating, we were able to make a well-founded and very good decision.

“Other important factors that led to our decision were the strong local support and service provided by our local ZwickRoell organisation,” Marko adds. www.zwickroell.com www.ikea.com

✓ Available to buy from HPP ✓ Easy to install ✓ Secure hold for pull-out shelves ✓ Versatile applications

✓ Easy to use and secure

Tel: 0161 628 1147 | Email: info@hpponline.co.uk Order online today at

Extensive range of for

Unparalleled selection, quality, and customisation from SURTECO UK

SURTECO UK offers you an opportunity to buy from the source, offering unparalleled selection, quality, and customisation for all your furniture manufacturing needs.

In the dynamic market of furniture production, SURTECO UK stands out as an ideal partner, providing a comprehensive range of global solutions from stock. As part of the globally recognised SURTECO Group, SURTECO UK offers the direct benefits of buying from the manufacturer. Whether your requirements involve edgebands, paper, PVC finish foils, decorative papers, impregnated papers, veneer, or accessories, SURTECO UK can respond effectively to your needs.

“Whether your requirements involve edgebands, paper, PVC finish foils, decorative papers, impregnated papers, veneer, or accessories, SURTECO UK can respond effectively to your needs”

Stock collection

The whole of the Egger, Kronospan and Swiss Krono matching edging range is being stocked in the UK. SURTECO UK’s stock collection is geared for the UK and Irish markets, covering almost every board manufacturer. With ABS edgebands perfectly matched to panels from leading brands like Kronospan, Egger, Pfleiderer, Swiss Krono, Senosan or Arpa, SURTECO UK’s extensive range ensures

compatibility and quality. Additionally, its stock includes options for fusion technologies such as laser and hot-air applications.

Bespoke widths from Jumbo Rolls

To offer greater flexibility, SURTECO UK provides bespoke widths from its substantial stock of jumbo rolls. The company’s in-house cutting machines enable it to deliver customised widths in

small quantities, ensuring fast deliveries with short lead times. This service allows you to incorporate several widths in a single order, tailored to your specific project needs.

Customer assistance and technical advice

SURTECO UK makes it easy for customers to choose the best edgeband for their projects. The company provides technical advice, sample swatches free of charge, and an online catalogue with an Edging Finder tool. Its R&D laboratories are equipped to customise any colour or design, ensuring perfect colour matching for your tailor-made projects.

With its extensive experience, technical know-how, and design expertise, SURTECO UK provides more than just a product; it provides a comprehensive solution.

Comprehensive range

SURTECO UK offers a diverse range of edgebands, including thermoplastic, melamine, and veneer options. Its ABS edgebands are crafted from raw

materials sourced from certified origins, ensuring exceptional quality and excellent processing features.

SURTECO UK caters to your specific needs with options in material, thickness, width, and gloss level. Its range includes unicolour or printed decors in any gloss level from ultra-matt to high-gloss, as well as metallics, 3D designs, fusion edge for technologies like laser or hot-air, and digital printing edgebands.

The company’s high-quality ultra-matt range reflects the trend for elegant, fingerprint-resistant surfaces with a smooth, silky touch, available in both thin and thick materials and in any width from its extensive jumbo roll inventory.

As manufacturers, SURTECO UK provides customers with the flexibility to customise edgeband orders through tailored productions or select from its comprehensive stock range, including the UK Stock Collection and its extensive global KSP Stock Program. One source, endless possibilities, perfectly suited to your needs.

www.surteco.com

“As manufacturers, SURTECO UK provides customers with the flexibility to customise edgeband orders through tailored productions or select from its comprehensive stock range”

Ostermann has the matching edgings

With the One World Collection 2024, Swiss Krono AG has just presented its new collection for interior design. Carpenters/cabinet makers looking for suitable edgings for the boards’ narrow surfaces will find them at Ostermann.

Our living environments have changed significantly since the launch of the last One World Collection in 2020. Pressing societal issues such as climate protection, sustainability and health have now taken centre stage in furnishing-related questions, as well. In addition, people are working more from home, which means that living space is quickly transformed into working space and back again.

The new One World Collection 2024 from Swiss Krono AG responds to existing trends and offers a new transnational basic collection with 88 decor and surface combinations that match the current trend. As always, Ostermann reacted quickly and allocated suitable furniture edgings. These are available from stock in standard widths of 23, 33, 43 and 100mm. Plus, 100 mm edgings can be cut to any

“Processors whose edgebanding machines work with zero bondline technologies can receive their edgings with a functional layer specially adapted to the technology at short notice”

other desired width on request. Processors whose edgebanding machines work with zero bondline technologies can receive their edgings with a functional layer specially adapted to the technology at short notice. All information about the edgings of the new One World Collection 2024 can also be found under the search term “#Highlights07” on the Ostermann website www.ostermann.eu. To help users select and combine surfaces, the Swiss Krono experts have identified four different furnishing trends and assigned corresponding surfaces to them:

The Me-Shed: relaxation and cosiness

One furnishing trend was named “The MeShed” by Swiss Krono. This trend focuses on the desire for relaxation and mental health. In addition to many plain colours in matt green tones, there is a striking number of walnut decors. A highlight is the Art Deco Walnut decor with its delicate golden lines between walnut inlays, which visually simulates a threedimensional cube structure. Ostermann has the matching ABS edgings in its range. Another remarkable design is Calm Walnut Brown. As the name suggests, it is a somewhat calmer, dark walnut decor. Here, too, it is worth taking a look at the matching Ostermann edging.

Conscious

home: nature and well-being

The second trend is labelled “Conscious Home” by Swiss Krono. It stands for our growing closeness to nature and appears

in the collection with many bright, natural colours and materials. Examples are the surfaces Coco Tweed Cream or Heyday Beige. The edgings are now available at Ostermann.

Playful spaces: individuality and bold experimentation

Behind the furnishing trend known as “playful spaces” are decors that deliberately bypass the mainstream. The combination of bold colours, different textures and material reproductions creates furniture that transmit a cheerful, optimistic energy. For furniture with a “wow” effect, Swiss Krono often uses the Terrazzo Fresh surface, a lively terrazzo decor. The Ostermann experts recommend a combination with boards in the new plain colour Granit Grey. If you enter the board name into the search field at www.ostermann.eu, you will receive a recommendation for the edging with just a few clicks.

Responsive furniture:

Throwaway mentality was yesterday. The “Responsive Furniture” trend is characterised by modular, flexible furniture that creates multifunctional spaces. This furnishing style is based on neutral plain colours and restrained decors that can be flexibly combined to form a balanced colour scheme. As edging highlights, the Ostermann experts recommend the ABS edgings for the Swiss Krono decors Stonetex Beige or Soft Chestnut Light. www.ostermann.eu

Holz-Her’s Glu Jet

Invisible joints with thin film technology

• Laser equivalent at a fraction of the price ❱❱

Robust, precise and repeatable. Holz-Her’s patented Glu Jet system is your solution to flexible edgebanding.

• 100% glue strength at all times

• Ready to run in 3 minutes

• 4 minutes change over from EVA to PUR

• Automatic cleaning at the touch of a button

• Touch nozzle for precise adhesive application

• Flexible application possibilities

• Cartridges or granules

• Simple colour change

Watch the Glu Jet in action! just scan the QR code...

VWM TECHNOS CNC MACHINING CENTRES – ALWAYS IN STOCK

Here at VWM we have complete edgebander solutions to suit all pockets and di erent production needs our Lange series of edgebander o er something for all types of furniture manufacturing.

B85 SERIES

The B85 series o ers a compact edgebander for the Medium sized workshop, but gives you options of pre-milling, corner rounding, panel cleaning, radius, glue scraping and bu ng.

B90 SERIES

The B90 series o ers a compact edgebander for the Larger sized workshop, but gives you options of pre-milling, corner rounding, faster feed rates, panel cleaning and options of radius, glue scraping and bu ng, it can also give options of dual glue pots for PUR and EVA.

B80 SERIES

The B80 series o ers a compact edgebander for the smaller workshop, but gives you options of pre-milling, panel cleaning and options of radius or glue scraping stations.

B92 L-MOTION SERIES

The B92 L-Motion series o ers a compact edgebander for the high production manufacturing unit it gives CNC position for all movements saving set up times when changing tape sizes which is a time saver for “just in time” production runs.

The machine has options of pre-milling, corner rounding, faster feed rates, panel cleaning and options of radius, glue scraping and bu ng, it can also give options of dual glue pots for PUR and EVA.

TAKE YOUR PICK OF MATT: NEW SURFACE FINISH

We have just launched a new surface finish for extremely matt furniture edgings. Processors can now choose from three qualities - Super Matt, Excellent Matt and the newly added Perfect Matt finish. Now you have as much choice as possible to find the best solution for the edging.

For further information, go to www.ostermann.eu and type in

SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN. #Highlights05

A sprint to the finish line

Picture this. You’ve just won a six-figure contract to manufacturer interior wall and ceiling panels for a prestigious, multi-million-pound hotel conversion in London. The brief is set, and your start date is imminent but your existing edgebander doesn’t have the capabilities required to complete the job. Who do you count on to supply the right machinery at short notice? For high-end interiors company, Bulgaro, it was Holz-Her UK who was able to supply and install a Sprint 1327 Door edgebander (formally the Sprint 1327 Massiv) within seven days.

The project, when completed in 2025, will see a famous London landmark transformed into a luxury hotel and necessitates the manufacture of thousands of veneered wall and ceiling panels made from Fermacell, a fireresistant, multi-purpose building board. “It’s a notoriously difficult material to machine,” explains Matthew Saywell, Bulgaro’s CNC Department Manager. “It’s heavy. An 18mm board weighs 80kg. It’s very fragile until it’s finished and as soon as it is cut-to-size, a fine dust sits

“Following a successful demonstration at their Abingdon showroom, Holz-Her UK were able to source, deliver and install a new Sprint 1327 Door edgebander to Bulgaro in less than a week”

Sprint

on the surface that you simply can’t get rid of. This dust means conventional hot melt and PUR machines equipped with roller applicators struggle with the dusty, fibrous board.”

Matthew continues, “Our existing edgebander couldn’t apply the right adhesion because of the glue roller system on board. To complete this project, we would have ended up hand lipping and trimming each panel. This would have taken far too much time. We needed an edgebander that could not only offer a PUR gluing system that could work effectively with Fermacell, but also one that could apply solid lippings to a variety of panel sizes. For this project, panels could range from 300mm squared to 3000mm x 1200mm and work pieces in thicknesses between 12-18mm. To maintain their fire-resistant design, we also needed to apply solid wood tapes

The Sprint Door is designed to apply up to 15mm solid lippings to panels measuring 60mm thick, making it ideal for fire door manufacturing

and lippings between 1-10mm.” But there was one more critical element to the company’s brief. Matthew says, “We needed it straightaway.”

Bulgaro had been speaking to HolzHer, along with other machinery manufacturers, in 2023 about replacing their existing edgebander for a larger, more comprehensive model. However, this contract propelled their plans.

Following a successful demonstration at their Abingdon showroom, Holz-Her UK were able to source, deliver and install a new Sprint 1327 Door edgebander to Bulgaro in less than a week.

Not only did this fit the timescale perfectly, the Sprint 1327 Door was the ideal model for the growing company. Built with a heavy duty MG705 edge feeder, it’s a robust piece of kit that is designed to work with weighty and challenging materials. It also includes Holz-Her’s patented Glu Jet gluing system which provides outstanding results irrespective of the substrate. Designed to switch effortlessly between PUR and EVA in just four minutes, it also boasts a three-minute heat up time, adaptive gluing pressures, automatic glue quantity control and a repeatable zero glue line.

The

1327 was created to simplify the processing of solid wood lipping application whilst meeting stringent fire safety regulations mandated by the Government

Bulgaro

“The gluing system won us over straight away and was the best we’d seen by far,” admits Matthew. “The operators get a real time view of how much glue they have left and how many jobs they can complete before needing to replace the cartridge. It’s also really easy to clean and offers a neat, consistent finish. Cleaning is also as easy as it gets. On our older edgebander, we have to clean the Glu Pot. This often requires two people to do it. Now, you simply press a button and the automatic cleaning cycle starts. It’s child’s play.”

The edgebander also offers Intelligent Tool Correction that allows the operator to make fine adjustments from 0.1–0.01mm to the profiling and fa.s.t technology that enables you to run different machining processes at the same time – making it possible to switch between different programmes without the need for the piece to exit the machine first.

“Once this project is completed, the new edgebander will also help us grow our fire door products and will give us more control over the cost, lead time and quality of our manufacturing processes”

“This has to be one of the best features on the machine,” says Matthew. “We have so many size variations to work with, but we have complete confidence in the accurate set-up of each job. One stack of panels may need a 1mm lipping applied and the next may need a 10mm lipping applied. The operator simply needs to read the label and input the data via the touch screen display or with the aid of a barcode scanner to change the measurements – all while the existing boards are still on the track. The time this saves is huge and there’s no manual setup or downtime.

Thanks to the machine’s intuitive features and easy set-up, the edgebander’s breaking in period has been very short. “Holz-Her trained two operators on the machine and they picked it up very quickly. The software has been designed for ease of use and it just makes sense. With so few young people entering the industry, the simple operation of a machine is always in the back of my mind. Nothing will replace the skill and knowledge of an experienced joiner but simplifying our processes can only benefit us going forward.”

Whilst the project is still ongoing, the Sprint has now been running for 12 weeks. “It’s safe to say the edgebander has paid for itself already,” says Matthew. “We’ve used 15,000 metres of edging to date and that’s without the need to run double shifts. It works a solid 10-hour day and runs up to 18m/min. If we were edging a straightforward material like MDF, we could add another 30-40% to our current capacity quite easily without increasing our overheads. Once this project is completed, the new edgebander will also help us grow our fire door products and will give us more control over the cost, lead time and quality of our manufacturing processes.”

Matthew concludes, “The professionalism shown in this very quick exchange was fantastic and everything went like clockwork. As for the edgebander, it hasn’t disappointed. The gluing system really makes this machine. It’s head and shoulders above the rest and has ultimately made this project possible for us to complete. We couldn’t recommend the Sprint or the Glu Jet more highly and look forward to working with Holz-Her again.”

www.holzher.co.uk

Glu Jet gluing system

Efficient production for perfect edges

EDGETEQ S-500

The high performance EDGETEQ S-500 offers enormous flexibility for the ultimate edge quality. Designed to seamlessly process PUR, EVA and airTec zero joint technology, this model effortlessly handles the demands of industrial level manufacturing. With its energy-saving features and environmentally friendly benefits, this model is packed with impressive advancements to compliment any high quality production line.

Innovative and efficient technology

airTec for zero joint edge manufacturing

airTec is the optimum zero joint solution for the woodworking industry. It is a clean, cost-effective use of resources which results in perfectly crafted products, where joints are no longer visible. At the core of the airTec unit is a rotating fan heater, which, in addition to a high level of efficiency, provides a significantly reduced noise output.

Available across the full range of HOMAG edge banders means that businesses of any manufacturing size can benefit from ‘zero-joint’ technology.

Edgebander Service & Training from Daltons Wadkin

Leading machinery supplier Daltons Wadkin has expanded its support and training services for edgebanders from SCM, Felder, Homag, Holz-Her, and other manufacturers. To ensure consistent quality and reliable output, Daltons Wadkin focuses on four key areas: servicing, setup, tooling, and training.

Stage 1: Service

Daltons Wadkin performs electrical, pneumatic, and mechanical checks to ensure machines operate correctly and safely. This includes cleaning air filters, motor fans, tracks, and drive gears; greasing linear bearings; and checking the glue pot condition. The goal is to identify and address any critical parts to minimize downtime and prevent breakdowns.

Stage 2: Setup

The setup process involves a step-by-step approach to configure the edgebander for various materials. This includes adjusting pre-milling, glue application, deflection on units, end trimming saws, rough and fine trimming, corner rounding, and setting up radius scrapers. Ensuring all components like glue scrapers, buffers, and spray units are functioning optimally is crucial for a perfect finish.

Stage 3: Tool Change

Changing the tooling is vital to maintain high finishing quality. This includes

‘To ensure consistent quality and reliable output, Daltons Wadkin focuses on four key areas: servicing, setup, tooling, and training’

replacing pre-miller blocks or tips, end trim saws, rough and fine cutter tips, corner round profile tooling, radius scrapers, glue scrapers, and buffer pads. After changing the tooling, units are set up to achieve a flawless finish with smooth corners.

Stage 4: Training

Training is provided for both novice and experienced users, focusing on machine functions, correct settings, adhesive identification, tooling set-up, safe practices, hazard identification, troubleshooting, and practical assessments.

Wadkin’s Service Director, Cliff Sharp, emphasises the importance of a specialist approach to edgebander servicing. The company’s staged support package is designed to address customers’ specific needs and ensure thoroughness.

Customers receive detailed reports of completed work and any recommended remedial actions. These reports are stored securely in the cloud, building a historical maintenance record for the equipment.

As and when the time comes to replace or upgrade an existing edgebander, Daltons Wadkin offers customers a consultive approach. The sales team in conjunction with technicians discuss current and future production requirements and recommend suitable equipment. As agents for the SCM range of edgebanders, Daltons Wadkin is able to offer solutions such as the all new K500 Plus.

0115 986 5201

www.daltonswadkin.com

Daltons

Manufacturer and supplier of ABS / PVC & Veneer Edgebanding material

We have an extensive range with over 3000 decors matching all main board suppliers as well as door manufacturers and paint colours.

Slitting Edgeband to any size is available on site as well as pre-glueing to order.

We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland.

Our website hosts its own decor finder which is a fantastic tool that lets you find an edge to board match within seconds.

We offer a wide range of veneer edging from local and foreign tree species, as well as fine-line veneers of various thicknesses and widths – fleece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls.

CAMCO Edging can meet requirements of large and small manufacturers

Titus: Full solutions for cabinet hardware

Reliability, innovation, and technical expertise are vital in cabinet manufacturing. Titus, a leading component manufacturer specialising in the development and production of cabinet hardware and hydraulic dampers, has consistently demonstrated its commitment to these values. It offers an unparalleled range of products and services to support cabinet makers in creating high-quality, durable, and aesthetically pleasing furniture.

Comprehensive product range for every application

Titus offers a wide range of hardware solutions that cater to its customers’ diverse needs. The product portfolio includes connectors, hinges, drawer boxes, and sliding systems, among others. With such an extensive range of products, cabinet manufacturers can source all their hardware requirements from Titus, a single and reliable supplier. This helps streamline procurement processes and ensures consistency in quality across projects.

Titus’ product range is designed to cater to the evolving needs of the industry. Take, for example, the innovative T-type PressTo hinges. These hinges feature a tool-less cup fixing system that enables quick and easy mounting, along with a unique anyway clip that ensures consistent and reliable soft-close action. The T-type-i 170 hinges go a step further, allowing cabinet

doors to open to a full 170 degrees, providing unobstructed access to cabinet interiors while maintaining exceptional stability throughout their operating range.

Titus’ Tekform Slimline Tacto drawers are the perfect choice for those seeking a sleek, modern aesthetic. These doublewall drawers, designed for handleless cabinets, incorporate an activator that facilitates smooth push opening and reliable soft closing. The slim design optimises storage space without compromising performance, making it ideal for minimalist cabinet designs.

“Titus’ technical support team works closely with cabinet makers to provide guidance on product selection, installation best practices, and troubleshooting”

When it comes to cabinet construction, the Quickfit TL5 ‘Full Metal Jacket’ cabinet connectors are in a league of their own. These all-metal dowels offer high resistance to pull-out and feature toolfree insertion with a uniform 5mm drilling pattern. The Quickfit TL5 dowels create solid, reliable joints that don’t loosen over time, even when repeatedly disassembled and reassembled. Their high tolerance for drilling inaccuracies ensures the longevity and structural integrity of your cabinets.

Uncompromising quality and rigorous testing

Titus’ commitment to quality is evident in every product it manufactures. All Titus products undergo stringent inhouse testing, as well as evaluation by external, independent testing companies. This comprehensive approach ensures that each component meets or exceeds established industry standards, giving you the confidence that the hardware you use is fit for purpose and built to last.

Titus’ state-of-the-art manufacturing facilities employ the latest technology and adhere to the highest quality control standards. From raw material selection to final product inspection, every step of the manufacturing process is carefully monitored to ensure consistent quality and performance. This attention to detail sets Titus apart and guarantees that your cabinets will stand the test of time.

Expert technical support and guidance

In addition to its exceptional product offerings, Titus provides unparalleled technical support to its customers. The company understands that cabinetmaking requires precision engineering and consistent performance, and even the most well-designed hardware can present challenges during installation or use. That’s why Titus has a dedicated technical support team comprising experienced professionals with in-depth knowledge of the company’s products and their applications.

Titus’ technical support team works closely with cabinet makers to provide guidance on product selection, installation best practices, and troubleshooting. Whether you need assistance choosing the right hardware for your project or require support optimising your manufacturing processes, Titus’ experts are always ready to help. They are committed to ensuring that you have the knowledge and resources you need to achieve optimal results and maintain the highest quality standards in your production.

Trusted partner in furniture and cabinet hardware

Titus is not just a hardware supplier; it is a trusted partner who is invested in your success. With an unwavering commitment to innovation, quality, and customer support, Titus enables cabinet manufacturers to create products that exceed expectations and stand the test of time. When you choose Titus, you are not just getting top-quality hardware, but you are also gaining a partner who understands your needs and is dedicated to helping you achieve your goals.

In today’s highly competitive market, having a reliable and innovative hardware supplier is crucial to staying ahead of the curve. Titus offers a comprehensive range of products, uncompromising quality, and expert technical support, making them the

perfect choice for cabinet manufacturers who strive for excellence. By choosing Titus, cabinet manufacturers can have the peace of mind that comes with knowing their components are not only fit for purpose but also backed by a company committed to their success every step of the way.

www.titusplus.com

The Tiomos M-Series for mirror doors

The product developers of the AustroGerman brand manufacturer, GRASS, have demonstrated their instinct for trends with the launch of the movement innovation, Tiomos Mirro.

Our world is becoming more transparent – at least in our living spaces. The demand for lightweight solutions and increasingly slimmer surfaces is set to increase, with special focus on materials such as glass that harmonise with all contemporary interior designs.

With their feel for the design trends of tomorrow, GRASS’ product developers have successfully delivered the Tiomos M-Series. This now includes three different versions for sophisticated door applications. Here, we focus on the Mirror door applications.

One system – three new door applications

This premium comfort from GRASS, which has become so essential to highquality furniture design, is a feature of all three versions – Tiomos Mirro, Tiomos M9 and Tiomos M0.

“With the three front connections we

“Tiomos was developed in response to the greatest challenges in contemporary bathroom and living spaces”

have achieved three genuine milestones for special design solutions in the Tiomos family,” explains product developer, Tarek Utturkar. “Tiomos was developed in response to the greatest challenges in contemporary bathroom and living spaces.”

Tiomos Mirro for glass and mirror doors

GRASS has created an elegant solution with the front connection for high-quality glass and mirror doors. The hinge system is attached with an eccentric screw to a self-adhesive adapter on the door and provides permanent and firm stability for fragile materials – without any need to drill the glass.

Unique: with soft-close damping

In addition to the mature fastening technology that has a light, floating look on transparent glass surfaces, Tiomos Mirro also enables the use of track-proven, fully integrated soft-close damping for the

finest glass and mirror doors. The entire damping technology is concealed inside the hinge. The design of the hinge remains identical – irrespective of whether soft-close damping is incorporated. This offers a clear statement for uncompromising furniture design and a unique option that underlines the transparent character of the furniture, while respecting the characteristics of the chosen material.

High-tech functionality and consistent design language for contemporary furniture

Although the applications for the three hinge versions are very specific, they all feature the unrivalled Tiomos comfort. In addition to the side, depth and stepless height adjustment, this also includes the outstanding kinematics that makes furniture doors open smoothly and extremely easily.

www.grass.eu

Nova Pro Scala. The drawer.

Nova Pro has long been synonymous with double-wall drawers. The quality, stability and smooth operation are still unmatched today. Zircon, the new Anthracite colour with subtly shimmering metallic effect, combines state-of-the-art surface technology with perfect function. The coating process uses solvent-free, energy-saving, low-temperature powder coatings with significantly reduced curing and throughput times. This saves energy, resources and protects the environment. This makes the classic Nova Pro Scala drawer a sustainable design component for all those who value sophisticated furniture design.

Small but mighty – the GRX38

Guy-Raymond is proud to still be manufacturing all its products in King’s Lynn, Norfolk, after 75 years in business. These include castors, adjustable feet, inserts, ferrules and many other components.

The GRX38 castor, with a wheel diameter of 38mm, is small but mighty, saving on space with its low build height while carrying up to 60kg per castor.

Freewheeling and footbrake models are available, with either hard wheels or soft tyres, making the GRX38 a great option for furniture, beds, desking, cabinetry and many other applications.

The GRX brake pedal design not only looks elegant, but also makes your product more user-friendly as the foot brake can be released from above, which is far easier than having to lift it from underneath. Various fixings are available and there is a choice of four standard colours.

The GRX38 was designed in house by Guy-Raymond’s own Design, Research and Development team and all the injection moulded plastic parts and metal parts are made in Guy-Raymond’s factory. The castor has been tested in house to EN12528 (the European standard for furniture castors), so you know this is a product you can rely on.

www.guy-raymond.co.uk

NEW

THE SLEEK AND SPACIOUS DRAWER SYSTEM

MATRIX BOX S SLIM

Every component of the NEW Matrix Box S Slim drawer system has been engineered to maximise storage. The sleek profile uses 13mm drawer sides, full-extension soft-close runners, and is available in three different heights and five depths. It also accommodates 18mm back and base panels.

Consistent with the rest of the Matrix Box range, the S Slim boasts hassle-free assembly, installation, and adjustments

Trust in the durability of Matrix Box S Slim, covered by Häfele’s industry leading 25-year guarantee

Scan to find out more

Strong brands from Ostermann –with drawers and hinges by Hettich

Ostermann UK, based in Droitwich, now offers not only handles and connectors but also a comprehensive assortment of furniture fittings, such as drawer systems and hinges, from the German quality brand Hettich.

With the new range, joiners, carpenters and furniture makers now have a one-stop shop for everything needed to construct their furniture, from edgings and fittings to workshop supplies. The partner chosen for this is no stranger to the industry: Hettich is one of the world’s leading manufacturers of furniture fittings.

Ostermann has been a successful partner with this traditional family business for over 20 years in Germany and the BeNeLux countries. Now, Ostermann UK is delighted to better support its customers in furniture construction with high-quality and innovative drawer systems and hinges. Find an overview of all new products on the Ostermann website www.ostermann. eu under the search term “#Hettich”.

“We are delighted now to offer our customers even more diversity from a single source with Hettich’s products”

Drawers and pull-outs

By adding Hettich drawers to its range, Ostermann offers customers access to three innovative drawer systems perfectly tailored to craftsmanship applications for kitchens, bathrooms, bedrooms, living spaces and offices: AvanTech You impresses with its slim, straight-edged frame as well as its vast design and creative variety.

A highlight is the Illumination design profile, where an LED profile illuminates the frame with a glass inlay. In addition, Ostermann offers the classic doublewalled drawer system ArciTech and the distinctively-edged drawer system InnoTech Atira, available in three colours and with numerous frames and system heights.

A recommendation from Ostermann is the practical complete sets for AvanTech You and ArciTech which, along with the frames, include the front fixings, cover caps and back panel connectors, as well as the appropriate runners under just one item number.

Hinges for various applications

Sensys hinges from Hettich are regularly awarded international prizes for their

design and functionality. They are available in soft-close and non soft-close variants, with and without self-closing mechanisms, for different opening angles.

The elegant Sensys cup hinges in obsidian black are particularly striking. Ostermann also provides the Intermat hinge series as well as the guiding hinge Kamat, which was specially developed for tall furniture doors on refrigerators with fixed door connections.

A lived partnership: Hettich and Ostermann

“We are delighted now to offer our customers even more diversity from a single source with Hettich’s products,” says Stephen Parsons, Managing Director of Ostermann UK.

“There was an extremely constructive exchange in the run-up to our UK partnership. Our staff received intensive on-site training from Hettich on the new products, so we can provide the necessary technical support for the products right from the outset.”

01905 79355

s.parsons@ostermann.eu www.ostermann.eu

Ostermann branch manager, Stephen Parsons, and Matt Fowler (head of UK regional sales, Hettich) are looking forward to supplying the UK trade with even more diversity and service in the area of fittings

The Ostermann staff received intensive on-site training from Hettich on the new products

Ostermann supplies their customers with drawers, pull-outs, hinges, and other fittings from Hettich

DRAWERS & HINGES BY HETTICH

Explore our expanded range featuring superior drawer systems and hinges. We recommend in particular the time-saving complete sets for AvanTech You and ArciTech drawers. Consider combining these with striking Sensys hinges in obsidian black!

For further information, go to www.ostermann.eu and type in SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN. #Hettich

Combilift introduces the Combi Safe-Lift

Off the back of its 25-year celebrations, Combilift is anticipating another successful year, full of innovation. One product that the company feels brings great potential for the future is the Combi Safe-Lift. This anti-overload device enables operators to avoid the pitfalls of potential overloading, which can have serious consequences if it occurs.

Forklift operators who are insufficiently aware of the load they are lifting and the risks that come with exceeding the forkliftrated capacity not only compromise their own safety, but also place everyone working around them at serious risk.

There are several factors that can influence a forklift truck to become overloaded and these include load centre, weight of load, lift height and the type of load. The load centre, which is the distance from the face of the fork to the centre of gravity of the load plays a crucial part. The position of the load centre can also vary depending on the type of load being lifted, for example liquid loads or non-uniform loads.

“The operator can instantly see from the green, amber and red ‘traffic light’ signalling when there is a risk of overloading or when the forks are not fully engaged for example”

The Combi Safe-Lift incorporates a strain sensor on the mast section and a lift cut-out valve on the hydraulic line to disable lifting if the unit is being potentially overloaded.

There is an audible alarm which warns the operator of an overload situation, and a load moment indicator is fitted to the dashboard in the cab. The operator can instantly see from the green, amber and red ‘traffic light’ signalling when there is a risk of overloading or when the forks are not fully engaged for example, and take appropriate action.

“We offer the Combi Safe-Lift as an option at the moment, but we believe that this simple and cost-effective system should become a standard option on all counterbalance trucks in future,” says MD, Martin McVicar.

“Fitting a straightforward device such as the Combi Safe-Lift is an effective way to reduce risks for the operator and other personnel, and also to avoid product damage as well as costly repairs.”

www.combilift.com

ENHANCE THE SAFETY, STORAGE AND EFFICIENCY OF YOUR LOGISTICS WITH COMBILIFT

For 25 years, Combilift has been revolutionising the way companies handle and store goods. We help companies of all sizes and from every industry to maximise the capacity, safety and efficiency of their warehouse and storage facilities.

Our pioneering product range of multidirectional, articulated and pedestrian forklifts, straddle carriers and container loaders allows you to manoeuvre long loads safely, reduce aisle widths and increase the amount of space available for storage.

CONTACT US TODAY

To find out how Combilift can help you unlock every inch of your storage space.

Storing building materials safely and economically for the long term

Dach Walter, one of the leading mediumsized specialist roofing dealers in Thuringia, has expanded its storage capacity with a pallet rack from OHRA. Equipped with metal gratings, it offers flexible storage options for a wide variety of materials. But this is only the most recent project – Dach Walter has been continuously investing in OHRA racking for over 15 years. The wholesaler for roofing materials is thus responding to the constantly growing range of materials in the industry, which places very different demands on storage.

Since its foundation in 1992, Dach Walter has been supplying its customers in Thuringia with building materials for roofs and façades. This also means more than 30 years of experience with racking solutions. “Racking systems

made from folded sheet metal profiles are often damaged during operation. And replacing them is time-consuming,” says Managing Director, Thomas Walter. Since 2009, the company has therefore relied on racking from OHRA, one of the leading manufacturers of heavy-duty storage technology in Europe.

The pallet and cantilever racking from the Kerpen-based manufacturer is made from solid, hot-rolled steel profiles and is therefore characterised by its high loadbearing capacity, impact resistance and durability.

Customised racking solutions in demand

The range of customised racking solutions that OHRA offers was also important. This is the only way to store the different materials efficiently. For example, some of the pallet racking

is equipped with metal gratings to accommodate non-standardised disposable pallets. In the cantilever racking, cantilever arms with a loadbearing capacity of up to 1,200 kilograms each enable the safe storage of timber up to 13 metres long.

Weather protection included

“Our customers also expect more and more building materials to be stored protected from the weather,” says Thomas Walter. This is made possible, among other things, by the rack supported buildings that OHRA has built at both of the company’s sites. The cantilever racks also serve as a load-bearing structure for the roof and walls – this is cheaper and quicker to realise than building a separate building in which the racks are then placed.

OHRA also fitted additional racking externally with an integrated roof. The company also provided the structural analysis and planning required for the approval, so that the process could be completed quickly.

Teamwork to find the right storage solution

The racking manufacturer also worked closely with Dach Walter on the planning of the new branch in Petersberg – a former car dealership. The building presented special challenges due to its unfavourable geometry and the load-

“The pallet and cantilever racking from the Kerpenbased manufacturer is made from solid, hotrolled steel profiles and is therefore characterised by its high load-bearing capacity, impact resistance and durability”

bearing columns on the usable area. Together with the forklift specialists from Kirchner & Partner, Weimar, a customised utilisation plan was developed for the building. The columns were integrated into the racking, and the use of an Aisle Master articulated forklift truck enables the warehouse to be operated efficiently even with narrow racking aisles.

The combination of the technical

Automatic Concentricity for Edge Banding Machines

properties of the racking, the broad portfolio, the customisability of the storage solutions and the planning expertise continue to convince Thomas Walter of OHRA. “We have found a sustainable supplier for long-term, safe and economical storage solutions,” concludes Thomas. info@ohra.co.uk www.ohra.co.uk

Enhance workflow efficiency around your edge banding machine.

Key Benefits:

> Intelligent and cost-effective solutions designed to maximize customer benefit

> Compatible with all common edge banding machines

> Tailored to meet the high demands of both - industry and skilled trades

JJ Smith introduces new cutting-edge handling and finishing solutions for door production

In a dynamic move set to revolutionise the door and frame manufacturing industry, JJ Smith, in collaboration with Neomec, has unveiled a cuttingedge range of handling and finishing machinery specifically tailored to door production. These bespoke solutions are designed to streamline operations and significantly reduce manual labour, minimising downtime and operator injuries through automated lifting, stacking, spraying, loading and unloading of large panels.

Innovative edgebander return system

Among the standout innovations is the Neomec Trip – an automatic edgebander return system compatible with all edgebanders. This highly efficient system requires just a single operator and boasts an impressive cross transfer mechanism capable of processing two or three doors simultaneously, each weighing up to 100kg. This not only speeds up production but reduces the physical strain on operators.

“These bespoke solutions are designed to streamline operations and significantly reduce manual labour, minimising downtime and operator injuries”

Vacuum lifting and panel stacking

Designed to automatically handle and stack panels with versatile grippers and a two-axis control system, The Neomec Blitz ensures smooth and safe movement of door panels. It features a belt transfer system, optical barrier-equipped fences and a conveniently placed electrical panel, making this machine simple and safe to operate and a vital component in any door production line.

Automatic unloading system

The Neomec Climber painting system automatically collects linear lengths such as profile skirting, architrave and frame material, stacking them onto racks for optimal drying. Configurable arm setup allows for lengthwise multiple-row collection, catering to a diverse range of production needs. This automated system not only saves space but also eliminates the need for operators to handle wet, paint-covered parts.

Versatile panel overturner

Another notable addition is the Neomec Upset – an automatic panel overturner designed to handle large door panels and frames without any operator effort. Its rotating structure, comprising two parallel rings and overlapping roller conveyors, integrates seamlessly into existing conveyor systems. This machine not only overturns panels but can also function

Flawless finishes with automated spraying

The Neomec Linea – an automatic painting system – brings precision and excellence to the finishing process.

Equipped with a built-in belt conveyor, it expertly applies paints, stains and liquid products to wooden, metal or plastic sections. The system intercepts incoming profiles automatically, optimising paint application with precise overspray control, reducing manual labour, minimising waste and delivering flawless finishes consistently.

JJ Smith and Neomec’s innovative machinery promises to transform door manufacturing by enhancing productivity, safety and product quality.

0151 548 9000

sales@jjsmith.co.uk www.jjsmith.co.uk

as a transfer system, adding a layer of versatility to production lines.

Flawless finishes with the Linea automated spraying system

Neomec Blitz for vacuum lifting and panel stacking

An automatic edgebander return system compatible with all edgebanders

Neomec Trip Edgebander Return System

UTIS machines help to rehome Ukranian families

UTIS AMF has supplied three machines to Divario GmbH’s new factory in Ukraine –the 1050mm wide thicknesser, a 500mm wide surface planer and a three-axiscontrolled spindle moulder.

The Divario factory has been set up in the Vinnytsia region of Ukraine to manufacture two sizes of timber houses of a Swiss design. From August 2024, the modules will also be built in the Kherson region.

The largest house design is 35m2 complete with fully insulated walls and roof, windows and doors and is fully kitted out so the family can move into their new home immediately.

The timber houses are very often installed in the garden next to the families’ destroyed houses.

The first house was made in the Swiss factory of Uffer AG by the Ukrainian workforce where they were trained on all aspects of the manufacturing process.

A production hall with an indoor crane was dismantled in Switzerland and shipped to Ukraine for the new factory.

“Martin Huber and his wife work for the organisation free of charge, every donation goes entirely towards the material and the Ukrainian labour hours to produce the living modules”

Martin Huber of Huber Fenster AG the manager of the Ukrainian project has said that in the winter of 2022, 25 families were able to move into their new houses, and in November 2023, 99 families were able to live in a house on their land again. Martin Huber and his wife work for the organisation free of charge, every donation goes entirely towards the material and the Ukrainian labour hours to produce the living modules.

With the new factory, their goal is to build and hand over at least 130 houses by the end of 2024.

For more information, and to contribute to the project, visit: www.verein-ukraine-hilfe. ch/en. John Penny Woodworking Machinery Ltd has been the UTIS UK representative since 1987 and has many successful installations of the UTIS machines. 01235531700

john.penny@john-penny.co.uk

All you need is space. Together, HPP and Blum can provide it!

Space is a valuable commodity for consumers, and together Hill’s Panel Products (HPP) and its trading partner Blum can satisfy that demand with a range of innovative solutions.

Over the coming weeks and months, the two renowned companies will be highlighting products that prove ‘all you need is space’ – especially to improve quality of living and/or if space is precious.

The campaign is being launched with Blum’s pull-out shelf lock, which provides a secure hold for fully extending pullout shelves, thus creating an extra work surface and the many benefits that can provide.

This discreet, space-saving mechanism is perfect for use in kitchens, bathrooms, living and utility rooms where pull-out shelves are particularly handy. For example, creating a sturdy, additional worktop for things such as kitchen

gadgets and appliances, or for placing files on in a home office, which can then quickly disappear into the cabinet when no longer needed.

In a utility room, a pull-out shelf means your customer could quickly and conveniently load and unload the washing by enabling a laundry basket to be placed directly in front of the washing machine with the open shelf held securely in place for as long as it’s needed.

All Blum pull-out shelves open with a gentle push. The lock engages securely on both sides when the pull-out shelf is fully extended and holds it firmly in place. It can easily be released with one hand thanks to a synchronisation shaft. It unlocks by simply lifting the lever.

And Blum’s BLUMOTION soft close mechanism means every shelf closes softly and effortlessly no matter how hard it’s slammed shut.

“The campaign is being launched with Blum’s pull-out shelf lock, which provides a secure hold for fully extending pull-out shelves, thus creating an extra work surface and the many benefits that can provide”

Easy to install

You can upgrade a pull-out shelf with a pull-out shelf lock in just a few steps:

• Locking unit and synchronisation shaft – attach the locking unit to the synchronisation shaft. It has to be flush with the pull-out shelf.

• Fitting and template rolled into one – the locking unit and latching element also serve as a template. Place the screws in the predefined fixing positions. You can use either chipboard or system screws for fixing the latching element.

HPP – official Blum partner

HPP, which has its manufacturing and supply headquarters in Oldham, Lancashire, and a trade counter in Sheffield, Yorkshire, has been trading with Blum throughout its 33-year history.

The long-standing association with the market-leading Austria-based business was cemented when HPP, which makes and supplies board, doors, fitting and accessories for the fitted furniture industry, became an official Blum brand partner – one of only four in the UK.

Most Blum products are available off the shelf for next-day delivery across the UK. For more information about the Blum range at HPP, visit www.hpponline.co.uk/ cat/860/blum.

www.hpponline.co.uk

Experience the next level of luxury with EGGER’s updated PerfectSense® Portfolio

EGGER’s extensive PerfectSense® product portfolio offers more design possibilities and solutions than ever before. Inspiring finishes, on-trend decors, and sustainable product options mean customer requirements can be met, all from one source.

Updated as part of the International EGGER Decorative Collection 24+, the expanded range encompasses PerfectSense Premium Lacquered Boards Matt (PM) and Gloss (PG), PerfectSense Premium Laminate Matt (PM) and Gloss (PG), and PerfectSense Lacquered Chipboard TM9, TM12 and TM28, offering the next level of luxury across multiple products.

PerfectSense Premium Lacquered Boards are the flagship product of EGGER’s award-winning PerfectSense Portfolio. Visually striking, with enhanced quality and durability, the ultra matt and gloss MDF boards are suitable for vertical

and limited horizontal applications. Whether the desired finish is a velvety smooth matt surface, or a mirror-like gloss finish, the range is both stylish and practical. 17 solid-colour decors have been hand-picked by Aimee Fletcher, Product and Decor Manager, EGGER UK & Ireland.

“We’ve added several on-trend, solid, matt colours to our range of PerfectSense Premium Lacquered Boards,” explains

Aimee Fletcher. “With the green trend ever evolving, U665 PM Stone Green, is a versatile, rich grey toned green, whilst our earthy toned, U399 PM Garnet Red pairs perfectly with matt black to achieve a very sophisticated look. U705 PM Angora Grey is also a new introduction to the range, offering an off-white tone with a warm finish, that adds light and contrast to a room.”

A complementary Laminate offering is available in both Premium Matt and Premium Gloss variants. Suitable for vertical surfaces as well as curved elements, the product is ideally suited to commercial spaces requiring a blend of on-trend design and durability, particularly in areas exposed to medium traffic levels. Premium Matt decors are also suitable for horizontal applications. PerfectSense Premium Matt Door Size Laminate and PerfectSense Premium Matt and Gloss with Coloured Core are also available within the Laminate portfolio.

PerfectSense Lacquered Chipboard TM9 meets the increasing demand for environmentally sustainable interior solutions. With an enhanced matt lacquered, anti-fingerprint surface on a high-quality chipboard core, TM9 is a 100% recyclable material. The core is crafted using recycled content and sawmill by-products, boasting a negative carbon status.

This exclusive selection for the UK and Irish market includes on-trend greens and elegant greys, across 10 decors. Designed to offer significant cost savings without compromising on quality, the ultra-soft touch, velvety matt surfaces are suitable for various vertical applications, including frontals, end panels, and carcass material.

Brand new PerfectSense Lacquered Chipboard textures TM12 and TM28 offer

“The ability to mix and match different product types allows our customers to have flexibility when planning, something which is extremely important in the current market!”

a deep matt, realistic woodgrain effect, on a sustainable chipboard core. Four decors combine a soft anti-fingerprint matt finish with a synchronised woodgrain texture to provide a realistic, yet luxurious finish for commercial interiors – mimicking a veneered product with great accuracy. The range is suitable for multiple applications including student accommodation, hotels, bars, shops, restaurants and offices.

“With a variety of PerfectSense products available, designers, architects and fabricators can discover the ideal

solution for their desired application and price point,” says Anna Gibson, Product Manager, EGGER UK and Ireland. “The ability to mix and match different product types allows our customers to have flexibility when planning, something which is extremely important in the current market!”

The PerfectSense Portfolio is available in MDF, Lacquered Chipboard, Laminate and Edging via a network of distributors throughout the UK and Ireland.

to.egger.link/perfectsense-portfolio-uk

Panelco – inspired by innovation, driven by choice

Panelco will stock both Bushboard’s innovative range of Alloy aluminium splashbacks, as well as its reimagined Omega collection of laminate kitchen worktops.

Alloy aluminium splashbacks

Available to order from September, these striking Alloy splashbacks offer builders and kitchen installers a mess-free, easeof-fit alternative to tiling.

Available in four standard sizes, Alloy can be easily cut to size with basic wood working tools and then applied to walls using a professional grade adhesive, eliminating the need for the tile shaping, cutting and grouting that’s often

associated with tiled splashbacks. Simply cut, stick, and fit.

Manufactured from a fire-resistant aluminium composite panel, Alloy splashbacks are steam, heat and fire resistant, meaning they can be used safely behind a gas hob without the need for an additional and expensive glass cover. As well as the peace of mind this brings, customers can also enjoy a lifetime guarantee.

And, being grout-free, Alloy splashbacks only require a wipe down with a damp cloth to keep them looking fresh and clean for years to come.

What’s a premium splashback if it doesn’t add that striking finishing touch

to any kitchen design? Customers can choose from a range of 30 trend-led décors, inspired by modern patterns and natural materials.

Alloy aluminium splashbacks

The Omega Collection

Available to order from Panelco in September, the latest Omega range boasts 25 sophisticated decors in stone, wood and marble effect, available in a variety of sizes to maximise design flexibility and freedom.

Capturing a premium look and feel across stone, wood and marble effects, the textures have been specially developed to create lifelike finishes with an option of a square edge or a traditional postformed profile.

The range has been redesigned to combine exceptional performance with trend-leading looks that replicate not just the beauty and texture of natural materials but the durability too. Made in the image of real wood, marble and stone, the range offers a selection of specially developed textures including brushed metal, granite and wood grain effect for a lifelike finish.

For those eager to take their aspirations to the next level, the collection features four premium finishes, including the metallic emulating ‘Brushed Bronze’. Three anti-fingerprint ‘Touch’ surfaces, which offer a velvety feel and deep matt finish, create a modern look that is both subtle and breathtaking. Designers opting for these surfaces can also promise their customers a surface which makes micro-

“Capturing a premium look and feel across stone, wood and marble effects, the textures have been specially developed to create lifelike finishes with an option of a square edge or a traditional postformed profile”

scratches easily repairable whilst easy to clean and maintain.

The antibacterial protection available as standard on all designs in the collection serves to slow down bacteria growth by up to 99.9 per cent for the lifetime of the surface – making it a great family kitchen solution for retailers, specifiers and designers to offer.

The Omega range offers a versatile array

of sizes, with 21 designs in a 38mm S/E or postformed profile and eight designs in a uber modern 22mm S/E option. With no specialist tools required, Omega can be easily cut, drilled and shaped to fit required measurements. Plus, using the recommended complete range of adhesive and sealants allows peace of mind for an exclusive three-year joint guarantee. www.panelco.com/bushboard

The Omega Collection

The Omega Collection

The Omega Collection

Branching out with Combilift

Following the launch of five new models in its 25th anniversary year in 2023, Irish materials handling specialist Combilift has already announced the premiere of yet another innovation. The Combi-CLL (Container Log-Loader) was recently exhibited at EXPO Richmond 2024, one of America’s leading trade shows for the forest products industry.

The concept and operation of the Combi-CLL is based on that of the Combi-CSS (Container Slip Sheet), which

has been successfully deployed across numerous industries for the mechanised loading of long products such as packs of timber or steel into containers. This not only reduces the risk of accidents to the workforce and product damage but is incredibly fast compared to other methods – a 40’ container can be fully loaded by one operator in under six minutes.

The 30t capacity electro-hydraulically powered Combi-CLL offers the same

“We’re all about bespoke. Different contours, radii, profiles, and materials. Customers just want something out of the ordinary”

benefits when it comes to speed, safety and product integrity. It was designed to address the requirements of exporters of softwood and hardwood logs, the nature and shape of which make them much trickier to handle than palletised or packed products. Logs can be individually lifted and pre-loaded into a robust, high-sided metal “tub” before the patented pushpull mechanism powers the tub into the container. Once inside, the hydraulic dropdown hatch is closed and locked into position to hold the logs securely in place, and the tub is retracted to allow the logs to settle within the container.

Once again, Combilift has come up with a customer-led solution that also has potential for applications beyond the forestry and timber industries. www.combilift.com/combi-css-logloader/

Whatever your LEV demands Extractly will tick all the boxes

When it comes to dust and fume extraction, Extractly delivers the complete package...

From the wide choice of filter types and technologies available, we source the most appropriate and cost-efficient system to meet your requirements and, from initial consultation and design, all the way through to installation and commissioning, we will be with you at every stage of the process.

The wealth of practical experience within the company, together with an extensive range of proven products, allows Extractly to offer extraction systems which are individually tailored to customers’ specific needs.

Whether you need a small mobile extractor, or a high-capacity modular filter unit, an energy-efficient shredder or briquette press, or perhaps a modern spray booth or enclosure… from simply adapting ductwork to suit a new machine installation, to commissioning a complete waste-to-energy system, Extractly’s experienced engineers deliver the optimum solution.

Extractly is the Master UK Distributor and Installer of the Ecogate® energy-saving system, and an Authorised Dealer and Installer of Nordfab Quick-Fit® ductwork

Dust & Fume Filtration

Shredding & Briquetting

Energy-Saving Technology

Control Panel Engineering

Spray Booths, Enclosures

Shopfitting business saves money by keeping waste out of landfill

A Yorkshire shopfitting manufacturing company has purchased a wood waste heater from Wood Waste Technology to reduce its carbon footprint and save money on its operating costs.

Your Brand Partner (YBP) Limited manufactures all aspects of shopfitting products, including reception desks and display units from its 7000sq. ft premises in Batley, Yorkshire.

Having experienced the benefits of wood waste heaters at a previous company, director of YBP Group, Adrian Walker decided the time was right for the business to invest in one, so contacted Wood Waste Technology.

Following a site survey and quote, the business purchased a WT5. It was installed by Wood Waste Technology’s experienced engineers, to provide muchneeded heating for the workshop in winter, but also to provide free disposal of the large amount of waste wood generated from the manufacturing process.

“We’re delighted with our decision to invest in a wood waste heater,” Adrian says. “It’s a great piece of kit which will keep us warm and save us money. We especially like the energy saving aspects, and the fact that our waste gets used productively, rather than going to landfill. I purchased two wood waste heaters from Kurt at Wood Waste Technology many years ago for another business, so it was a no-brainer to source another wood waste heater from him.”

YBP’s manufacturing unit is based in an old mill, with a mezzanine floor and two roller shutter doors, so could be a difficult space to keep warm in the winter months before the heater was installed. And when the business recently doubled the size of its premises, the team was able to duct some of the warm air from the heater through into the new section, to heat the new manufacturing area too.

“I

purchased two wood waste heaters from Kurt at Wood Waste Technology many years ago for another business, so it was a nobrainer to source another wood waste heater from him”

YBP also purchased a summer heat dump option with the heater, allowing the business to continue to burn waste wood throughout the summer, as the heat is diverted from the factory into atmosphere.

MD of Wood Waste Technology, Kurt Cockroft says: “We’re so pleased that Adrian came back to us after all these years to source a brand new wood waste heater. A large percentage of our sales come through referral, and we have many customers who come back to us time and time again. It’s great that the team at YBP can dispose of waste in a more environmentally friendly way and get free heating for the business at the same time.”

Wood Waste Technology offers a full range of wood waste heaters, from small hand-fired units to larger fully automatic systems, and offers site survey

and design, as well as manufacture, installation and ongoing maintenance.

The company also services all types of wood waste heaters and is proud to claim that it supplies “genuine spares up to 60% cheaper than other suppliers”.

In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems –a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs.

01785 250400

www.woodwastetechnology.com

www.grossuk.co.uk

www.putzmaus.co.uk

Mirka gets into the groove

Mirka UK is introducing a new Groove Interface for the Mirka® DEOS II 343CV electric sander, which can be paired with its Abranet® or Abranet® Ace net abrasive to sand door and window mouldings quickly and without dispersing dust into the environment.

The Mirka® Groove Interface comes in two sizes, both have 12 pre-cut segments of 12.5mm, each allowing users to adjust to the width of the mouldings they are sanding.

“The pre-cut segments ensure consistent and uniform sanding results across the entire moulding surface, effortlessly adapting to various moulding widths”

The 75x100 10mm Medium, enables precise sanding of grooves and indentations and the 75x100 6mm Soft offers precise sanding for detailed work.

“The Groove Interface eliminates labourintensive hand sanding, significantly speeding up the process of precise and detailed sanding,” says Neil Newbrook, business sector manager Wood, Mirka UK.

“The pre-cut segments ensure consistent and uniform sanding results across the entire moulding surface, effortlessly adapting to various moulding widths. Combined with our market-leading Abranet® abrasives, dust extraction capabilities are assured, keeping the workspace clean.” www.mirka.com

The saw blade with potential ► for homogenous material

► ultra-hard carbide

► over +70% service life

► ultra-hard

► new developed tooth geometry

► over

► new

Hidden flexibility – the T45 Contour

With the T45 Contour, MARTIN offers the unique opportunity to carry out profiling work up to 25mm deep and 630mm wide quickly and safely with a throughfeed thicknessing machine, in addition to all thicknessing work. The machine thus offers the user previously unimaginable flexibility in production.

From the outside, the impressive flexibility of the Contour machine is almost unrecognisable; even “under the bonnet” you have to know where to look to see what this machine can do.

After all, a thickness planer can do one thing above all –plane workpieces to an exact thickness. However, unlike a “normal” thickness planer, the T45 Contour offers the option of full-surface profiling. This means that this machine can be used to quickly and easily produce profiled seating surfaces, ribbed decking, textured panelling, precisely round rods up to 50mm in diameter and much more. An enormous increase in the product range for the contractor.

The Contour model is equipped with a cutterhead that can accommodate back-toothed profile knives, in addition to the usual four TERSA knife holders. The machine can be set up quickly and precisely thanks to a special setting aid.

“Unlike a ‘normal’ thickness planer, the T45 Contour offers the option of full-surface profiling”

In addition to the TERSA knives, commercially available corrugated knives, which can be easily ground in by any grinding service, are inserted into this cutter head.

Special safety devices ensure that profiling with this machine is just as safe as classic planing. However, it is important that the high level of safety does not come at the expense of perfect operability.

The materials are transported through the machine on exact tracks by means of easy-to-install feed trays. Depending on the profile width, two or even three different profiles can be produced with

one machine setting. Even perfect round bars from approximately 4-50mm in diameter can be produced in just two passes.

Profiling to a width of up to 630mm opens up unimagined possibilities for the entrepreneur. Possibilities that were previously unthinkable or at least only possible with a multiple of the financial outlay. The machine has also already found numerous friends in the plastics processing industry.

sales@martin.info www.martin.info

The

England

MWM

Scotland

WS

Northern

SCM introduces “stefani m”

Top-quality machining and productivity on any kind of panel or material and in full sync with the demands of a digital, connected and integrated factory: these are the main advantages of SCM’s new industrial edgebander.

Bolstered by its R&D experience and the market success achieved with the launch of the “stefani x” two years ago, SCM is launching another new industrial edgebanding product: “stefani m”. It aims to cater to the latest trends in furniture and design in terms of flexible production, Industry 4.0 and now, even Industry 5.0.

The new “stefani m” industrial edgebander has everything it takes to position itself as a very strong competitor on the market. Every detail has been designed to offer a solution in line with the industry’s more complex demands: from the machine’s structure to the digital and electronic control systems; from the machining units with power-assisted movement to the latest glueing devices, for an even faster, more efficient glue change.

The result is a highly configurable, customised edgebander, designed to work reliably and provide top-quality machining, both in the stand-alone version and in integrated cells.

One other important advantage is its ability to achieve maximum quality standards easily and without interruption, even on the most delicate, state-of-the-art materials, thanks to SCM’s new electronic touch technology.

Furthermore, in an attempt to meet the increasingly more widespread demands for flexible, connected and integrated production, “stefani m” comes with a “Maestro active edge” control system which means it can operate in perfect synergy with the Maestro edgestore manager software, other SCM technologies and MES IT and management systems used in the factory.

Industrial productivity

The new “stefani m” can machine panels at a speed of up to 25 m/min and with a minimum distance between the panels of 350mm. All this, thanks to reliably triedand-tested units and a new, highly rigid mechanical structure.

Excellent versatility in glueing solutions

Another significant new feature of “stefani m” is the new glueing unit which ensures the three key technologies are always ready to hand – PUR glue, EVA glue and Hot Air AirFusion+-, up to six rolls with automatic change of machining edge and height adjustment of the edge table to ensure the edge is always in the right position on the panel side.

“Every detail has been designed to offer a solution in line with the industry’s more complex demands: from the machine’s structure to the digital and electronic control systems; from the machining units with power-assisted movement to the latest glueing devices”

A new, innovative FlexMelter “all-in-one” pre-melting device which uses EVA and PUR glue in slugs and granules, as well as a fast glue change and without waste thanks to the removable container.

High-end electronic units

The “stefani m” electronic units are designed to meet two objectives that are key to the market: ease of use even for more complex machinings on delicate, invogue materials, thanks to an automatic, flexible set-up, and repeatability, quality and accurate production processes, thanks to the electronic touch.

1. Y-SE 1000 Servo end trimming unit – For constant precision when cutting, irrespective of the amount and type of panels machined, to optimise machining work even on the most delicate panels, automatically control adjustments and correct any machining errors on the spot.

2. Round 2 Servo rounding unit –Guarantees top-quality machining on any profile and optimises the processes even on three different edge thicknesses.

www.scmgroup.com

Production advantage with new software for Salvador

Salvador, a leading manufacturer of automatic crosscut saws, continues to enjoy market dominance through its continued commitment to research and development. Daltons Wadkin, sole distributor for Salvador in the UK and Ireland, is pleased to announce the latest advancement with all new control software and operator interface. The new software is available for all Salvador automatic crosscut saws including the SuperPush, SuperAngle and SuperCut models. An industrial PC with a familiar Windows operating system allows easy connectivity to customers’ networks for the transfer of cutting lists. Further deskilling operator requirements, cutting lists generated remotely now include all machine parameters necessary for the job; lengths, widths, pusher speed, cutting speed etc. New width detection allows multiple widths of material to be included in a single cutting list.

The operator interface with the machine is now even more intuitive with a larger 22” high-resolution screen and redesigned graphics. On start-up, the machine will automatically reference itself, ready for high-output precision cutting. For machines feeding the opposite hand, left to right, the graphics will match. To support operators removing material from the machine out feed can opt for a second display screen with dedicated outfeed graphics to clearly identify workpieces are they come off the machine.

Printing options have also been enhanced. Now with the ability to print before the workpiece is cut, straight and angle cutting machines can include direct inkjet printing in addition to separate label printing if needed.

Daltons Wadkin is continually looking for ways to improve machine support and maximise the value added for its customers. Salvador’s new software

leans into this with real-time ethernet connection to all installed peripherals enabling advanced remote monitoring and diagnostics.

“Supporting our customers quickly and efficiently is our top priority,” confirms Managing Director, Alex Dalton. “We continue to expand our field-based engineering team and in-house support desk to meet the demands of our growing customer base. Salvador’s new software will give us even more insight for troubleshooting and the ability to fix issues without a visit, or if needed, an engineer’s first call out.”

For companies looking to expand their production capabilities with the oversight of Industry 4.0, Salvador’s automatic crosscut saws now have the option to feed real-time processing data to a SQL database for monitoring through third party software such as Microsoft’s PowerBI.

Daltons Wadkin welcomes customers to visit its forthcoming annual Wood & Panel Machinery Show in October for live demonstrations on the full Salvador range of crosscut saws, including the all-new software.

0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com

“The

operator interface with the machine is now even more intuitive with a larger 22” high-resolution screen and redesigned graphics”

Salvador SuperPush 200

Salvador SuperPush 200

Maximise your wood waste utilisation

Chris Franklin, MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of articles exclusively for Furniture and Joinery Production. This month, he looks at alternative uses for the energy produced when burning your woodwaste.

The obvious use for wood-waste energy is to space heat a factory, but in the UK, where we don’t get harsh, cold winters many people utilise their wood-waste energy in other ways. Below are some examples of other ways to utilise your energy from wood-waste.

Kiln drying of timber

When trees are harvested, they have a high moisture content, The traditional drying method was to slice the tree into planks and then stack them with thin sticks between the planks and let the timber “air dry”. This is a slow process and

“Ranheat use specialist Air Handling Units also known as AHUs. As well as heating the air they also have filters fitted so the replacement air is clean as well as warm”

depending on the thickness of the timber could take months or even years.

The alternative is a kiln to artificially dry the timber. The next consideration is the quality of the timber you are aiming to produce. Joinery quality timber is different and requires the use of specialist kiln manufacturers such as Kiln Services Ltd. To produce top-quality joinery, standard timber requires a heat and vent kiln. As the name suggests, the kiln heats and then vents to release the moisture from the kiln.

The timber is then “misted” with water to re-wet the timber. If you try and heat the wood too quickly you will get splits and shakes.

Traditionally a powerful heat exchanger

with an oil-fired boiler would be used but with the move away from conventional fuels enter the wood-waste burning boiler. From a round trunk of a tree when sawed you get waney edge boards. Planks that still have the bark and profile of the tree. This can be chipped and used as the fuel for the boiler.

Heat treatment of pallets

When the United Kingdom left the European single market, changes to the pallet industry came in overnight. Goods moving between EU members on pallets had no requirement for pallets to be heat treated. Goods coming from a nonmember into an EU member country must be on a heat-treated pallet.

Kiln loaded with pallets for heat treatment

So, what is heat treatment? Basically, the pallet has to be heated to a given core temperature and then held at that temperature for a given period of time. This is not the same as a kiln-dried pallet.

Some pharmaceuticals need to be transported on a dry pallet to protect the goods. Heat treatment is to kill any boring insects that may be present in the timber that the pallet is made from. This is to prevent the spread of the insects from infecting trees in other countries.

The scheme in the UK is administered by the Forestry Commission and each site that heat treats pallets has a unique identifying number so the source of the pallets is identifiable. Heat treatment is carried out in a kiln but with a different control system and a record kept of each batch. The control of a heat treatment system is not as complex as a heat and vent kiln.

In many cases, broken pallets are used as the source of the fuel for a wood-waste boiler system. A pallet manufacturer will often deliver hundreds of pallets to a customer and as a “service” take away old broken pallets, which are an excellent source of free fuel when put through a woodchipper. Many are also fitted with a magnetic nail collector and the nails are sold as scrap to give further income.

Replacement air for spray facilities

Solvent-based finishes were traditionally used in the UK woodworking industry. The trend, to reduce solvent emissions was to change to water-based paints and finishes. Water-based paints need drying and extraction from spray booths.

The replacement air to the spray facility needs to be at a given temperature, normally in the low 20s C so even on a summer’s day in the mornings and evenings heat is needed to raise the

temperature of the replacement air. The air also needs to be dry. This process load is large in the winter but still needed in the summer.

Ranheat use specialist Air Handling Units also known as AHUs. As well as heating the air they also have filters fitted so the replacement air is clean as well as warm. Without specialist replacement air, the spray facility will draw air from the factory which may not be clean, even if it is heated. Most modern robotic spray systems come with AHUs installed on the equipment, most of which require an oil or gas-fired boiler. These can be replaced by a wood-waste boiler.

Drying of wood for the domestic woodstove market

There has been a huge increase in the need for drying firewood for the domestic market for use in wood burning stoves. The government introduced schemes, that any wood sold as fuel for the domestic market must be below 20% moisture content.

Once again this is carried out in a kilntype arrangement where logs, normally split and cut to size are stacked in metal cages or stillages, then heated to dry the logs. This is basically an insulated box that heat is blown into, some are direct fired with all of the products of combustion going into the box but also gives the possibility for a warm air variant of a wood burner to be used.

A lot of the drying of domestic logs is carried out using oil-fired burners as they tend to be located in remote locations “off grid”. This almost seems to defeat the object of using domestic logs as a source of heat when the fuel needs oil to dry it down.

Contact Ranheat for further information on all types and sizes of Industrial Woodburning equipment from 75 kW upwards. Ranheat also make spares and services and repairs other makes of wood-burning boilers and heaters. 01604 750005

sales@ranheat.com

www.ranheat.com

Heat and Vent kiln, large hogger in building and storage silo and wood-waste boiler room

Air handling units showing filters and heating coils

Chemique Adhesives introduces new fire-retardant adhesive

Chemique Adhesives, a leading UK manufacturer of high-performance industrial adhesives and adhesive application equipment has recently introduced a fire-retardant adhesive to its ProAqua range of water-based adhesives. Offering superior bonding capabilities, exceptional flexibility, and unsurpassed safety compliance, ProAqua 3316 has been specifically developed for the demands of the foam and furniture industry and is suitable for a variety of applications including foam conversion, office seating, furniture manufacturing and upholstery tasks.

ProAqua 3316 is a two-component water-based, fire-retardant sprayable adhesive that delivers exceptional performance. Its advanced formula boasts high initial tack for immediate hold and a soft, flexible glue line, ideal for intricate applications. Additionally, waterbased adhesives are environmentally friendly and minimise the impact of harmful pollutants.

Furthermore, the adhesive surpasses the most stringent flammability standards, meeting F2 CS 25.853(a) Amdt.27 App F Part.1a (1)(ii) and (b)(4) certifications.

Designed for ease of use, ProAqua 3316 can be applied manually or automatically via spray application, adapting to specific production requirements. This allows for efficient application and streamlines the manufacturing process.

“This innovative formula has undergone rigorous flammability testing to achieve fire-retardant properties, making it ideal for applications like foam and furniture,” says Stuart Francis, Managing Director of Chemique Adhesives.

“This pioneering product demonstrates superior fire safety without compromising on environmental responsibility – two crucial factors in today’s eco-conscious landscape.”

01922 459321 www.chemiqueadhesives.com

PLANT-BASED WOOD COATINGS

SHERWIN-WILLIAMS INNOVATION IS IN OUR NATURE

Offering a full range of wood coatings with plant-based materials for industrial applications. When it comes to creating a sound environment, we are fully committed. It is simply in our nature to grow our business with the greatest care for people and the planet, and to make a truly positive impact on the world around us. That’s why our wood coatings contain plant-based ingredients and are made using cutting-edge technology. These products, which are based on our sustainably advantaged product platform, are part of our blueprint for a green tomorrow. They reduce (y)our carbon footprint without compromising on performance and quality. Discover our innovative nature on www.plantbased-woodcoatings.com

Sherwin-Williams UK Coatings Ltd

A1 Business Park, Knottingley | West Yorkshire WF11 0BU Phone +44 (0) 1977 67 33 63 | ukinfo@sherwin.com | wood.sherwin.eu

HELPING TO CREATE A BETTER ENVIRONMENT FOR YOU, YOUR CLIENTS AND FOR THE PLANET.

SCM Class Ti120, LL, Mk4, 7kw, SCM 4 Wheel P/Feed £13,950 +VAT

SCM Class F520 Surface Planer 520x2750, Xylent Cutter, 7kw £11,500 +VAT

SCM Class S520 Thicknesser, 9kw, Xylent Cutter, Variable Speed £13,650 +VAT

SCM DMC sd10 Calibrating Sander, 950mm Wide £13,750 +VAT

SCM Nova si400 Panel Saw 3.2m, DRO flip stops, 7kw £11,950 +VAT

SCM Minimax ME28t RC Hot Melt Edgebander With Pre-Mill £13,950 +VAT

SCM Minimax Me20 Hot Melt Edgebander, 2mm, 230v £7750 +VAT

Inventair Dust Extraction 3 and 4 bag Units In Stock, STD & MTFA

USED EQUIPMENT

2020 Holzher Wall Saw, Sector 1255 Pro with Scoring £11,950 +VAT

SCM Compact NTE 6 Head Moulder, 230x120, Fully Serviced £18,950 +VAT

Various SCM Compact XL and Compact 23KS from £8950 +VAT

2022 SCM L’invincibile Si5 Panel Saw £23,950 +VAT

2016 Orma NPC 4 Daylight Heated Veneer Press £15,950 +VAT SPECIAL PRICE