European or American? Knotty, smoked or even wild? We provide you with numerous veneer edgings made of oak wood, in many widths and thicknesses. All edgings can be delivered speedily and reliably from stock.
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SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN. #Highlights09
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Comment
Welcome to our September issue!
With the threat of a “painful” Autumn budget looming, the UK’s manufacturing industry urgently waits for further details of the Government’s strategy. Having fallen out of the top 10 manufacturing nations for the first time since the Industrial Revolution, the emphasis on creating a cohesive and ambitious industrial plan for the UK has perhaps never been so pivotal.
We can all agree on the tremendous potential of this sector to perform on an international stage, were it to have the appropriate funding and support. In particular, investment in green technologies, the movement towards digitalisation and Industry 4.0, and an ability to remain agile when it comes to international trade relationships will all have a significant bearing on its long-term standing and prosperity on the world stage.
Regardless of the political climate, the projects, people and products in the following pages are a testament to the passion and tremendous skill level within the furniture manufacturing industry as a whole.
From page 18, find details of Daltons Wadkin’s 2024 Wood & Panel Machinery Show, as well as numerous open house events taking place this month, hosted by the likes of AES, Biesse, Kundig and J & C O’Meara.
Amongst others, our installations section explores the far-reaching impact of AXYZ routers on the educational offering of Strathallan School in Edinburgh, as well as the improvement in efficiency and capacity See Limited has experienced as a result of integrating HOMAG’s STORETEQ P-500 storage system and SAWTEQ S-300 panel dividing saw.
Elsewhere, MEDITE SMARTPLY’s Head of Business Development, Roly Ward, fills us in on the company’s impressive range of moisture-resistant MDF panels (p. 52) and Mirka’s Business Sector Manager for Wood, UK, Neil Newbrook, discusses the unique attributes and benefits of Ultimax® Ligno (p.66). Happy reading!
Gemma Lochhead, editor
Gemma
SCM signs agreement with Springa for global distribution of Goliath CNC robot
SCM, a world-leading group in secondary woodworking technologies and services and Springa, a startup that simplifies access to digital manufacturing tools for craftspeople and professionals, have signed an agreement to distribute Goliath CNC, a portable and flexible numerically controlled milling machine for largescale projects.
This innovative solution will be sold worldwide under the name “scm maker”, through
SKETCH STUDIOS CHAMPIONS THE NEXT GENERATION
Workplace furniture consultancy, Sketch Studios, is launching a new initiative called the ‘Furniture Designer Spotlight’ to champion the next generation of furniture designers. Through the Furniture Designer Spotlight, Sketch Studios hopes to support rising stars in bringing their concepts to life, contributing to innovation and diversity in the industry.
VERIFY THE AUTHENTICITY OF CATAS TEST REPORTS
The issue of fake and modified Catas test reports – which attest to the quality, safety, and performance of a product – has now been solved with the introduction of a new online service that allows for immediate verification of the authenticity of Catas test reports. By a quick connection to the link verify.catas.com and by simply “uploading” the test report, in a few seconds, the system verifies the digital signature, a well-established and internationally recognised tool present in all Catas test reports, ensuring the integrity of the document.
the group’s authorised distributor network and e-shop.
SCM is also supporting the equity crowdfunding campaign launched by Springa to finance its R&D activities and the industrial production of the CNC robot by signing a PFI worth
€300,000 that lasts for two years.
The crowdfunding campaign will remain active until October, 12th, 2024 on the CrowdFundMe portal (https://www.crowdfundme. it/projects/springa/) with a maximum collection objective of 2.2 million.
“With this new ‘maker’, SCM strengthens its leadership position in CNC machining centres and continues to complete the range of solutions we offer customers in every market segment,” says Pietro Gheller, Director of the Scm Group Wood Division. www.scmgroup.com
Matt Long joins Ferwood UK as Key Accounts Manager
Matt Long has been appointed as Key Account Manager at Ferwood UK. With over 35 years in the woodworking industry and bringing a wealth of industry and sales experience to the business, his role will see him manage key accounts in the UK market and develop new and existing relationships with customers across the country.
Beginning his career as an Electrical engineer in the late 1980’s, Matt gained valuable technical experience installing and servicing woodworking machinery for Wadkin Agencies, before turning his hand to machine demonstrating and software training at Busellato UK. He
thrived in a customer-facing role and with a proven technical background, the transition from engineer to technical sales came easily.
His first sales role began in the early 2000s when Ferwood UK’s CEO John Wilson recruited him to work for Machinery Sales Ltd (MSL). Subsequently, Matt moved to Homag UK in 2010 and continued to forge a successful career in sales.
With extensive experience growing and nurturing relationships with new and existing customers, Matt is equally at home selling entrylevel machinery to start-up businesses as he is specifying high-value production lines to large manufacturers. Putting
his strategic thinking and problem-solving capabilities to the test is something Matt thrives on. This, along with his solution-based approach to sales and solid technical background makes him a great fit for his new role at Ferwood UK.
www.ferwoodgroup.com
Register now for the 2024 Young Furniture Makers exhibition
The Young Furniture Makers exhibition, a special one-day event showcasing furniture, lighting and textile designs from emerging designer-makers to employers and key players in the furnishing industry, returns to the City of London this October.
The event, organised by The Furniture Makers’ Company, the City of London livery company and charity for the furnishing industry, will take place on Wednesday 2nd October at Furniture Makers’ Hall and the Dutch Church in Austin Friars, London. More than 50 young designers from schools, colleges, universities
and graduates from around the UK will be exhibiting designs at the event, which is principally sponsored by Tizo with logistics support from Celtheath.
Doors will open for the trade and guests to view at 1.00pm. Brian Ahern, Master of The Furniture Makers’ Company, will officially welcome guests from the furniture and design community at 6.30pm before the announcement of the winners of the 2024 Young Furniture Makers Awards. The exhibition will close at 8.30pm.
To register for free, go to https://YFMExhibition2024. eventbrite.co.uk
May is a high point for timber imports in 2024
May 2024 was the best month of 2024 to date for timber import volumes, according to the latest Timber Development UK (TDUK) statistics. Although volumes in May 2024 haven’t quite matched the high point of May 2023, at 897,000m3 it remains the best month of 2024 so far.
Overall, timber import volumes have weakened over the last two years. A sluggish UK economy and a reduction in construction output have contributed to these weaker volumes, but the long-term trend for timber and panel imports remains positive.
The overall performance of UK imports is weighted heavily towards softwood imports, which account for 62% of all volumes. Softwood imports were 4% lower, but some products have seen import levels grow. Planed spruce imports (45% of all softwood imports) were 3% higher, driven by good growth from Sweden (+4%), Latvia (+17%), Ireland (+18%) and Norway (+104%). Price reductions of between 5% and 15% have contributed to growth from Latvia, Ireland and Norway, while Sweden has achieved good growth while
maintaining prices. Hardwood imports in the first five months of 2024, meanwhile, were around 20,000m3 lower than during the same period in 2023. Three-quarters of this reduction is due to lower volumes from Latvia and the USA. France, Estonia, Romania, Cameroon and the Congo Republic have all increased their volumes exported to the UK in 2024 to date, albeit by relatively small amounts.
ACID is excited to return to Decorex from 6-9th October 2024. Now in its 47th year, this high-end event showcases luxurious interior design. ACID will be supporting the event with intellectual property (IP) assistance for both the Decorex team and exhibition attendees. With so many unique and bespoke products on show at Decorex, it’s essential to have IP support and advice readily available before, during and after exhibiting.
PANTHER LOGISTICS ENTERS NEW ERA
Premium white glove UK delivery pioneer Panther Logistics is entering one of the most exciting chapters in its history by rebranding to AIT Home Delivery. The rebrand follows the twoperson delivery specialist’s acquisition in November 2020, by AIT Worldwide Logistics, reinforcing the foundations which have been built over the past 3.5 years for the expansion of AIT Home Delivery in both the UK and Europe.
National Golf Day raises £7.6k for industry charity
Furniture industry colleagues from around the UK flocked to Northamptonshire in July to tee off at the National Golf Day, The Furniture Makers’ Company’s longest running charity event, sponsored by Bensons for Beds.
Almost 50 golfers took part in the tournament at the Northamptonshire County Golf Club on Wednesday 24th July. The day started with breakfast which was followed by an 18hole Stableford competition. After a great day of play, competitors sat down to a two-course lunch, with the day culminating with a prize-giving ceremony, charity auction and raffle. The event raised a total of £7,663 for the charity. www.furnituremakers.org.uk
Unilin Panels awarded IWF Challengers Distinguished Achievement Award
Selected from a field of over 90 entries, Unilin Panels Master Oak now holds the IWF Challengers Distinguished Achievement Award.
The International Woodworking Fair (IWF) is North America’s largest woodworking event and
home to the IWF Challengers Distinguished Achievement Award, an internationally recognised and hotly contested award that acknowledges innovative technology advancing the wood industry. Adding to a growing list
WIFN announces speakers for event
The Women in Furniture Network (WIFN) is returning to London for its Amplify Your Voice event on the 9th September at Olympia London from 6pm.
With WIFN continuing to build a space for women across the furniture industry to connect and support one another, this event is another unmissable chance to network and learn. With an expert panel led by Clarion Retail’s Portfolio Director Zoë Bonser, hear from: Joanna Hauptman, CoFounder of bespoke furniture company Hyde House; Chloe
Bullock, Author and Founder of Materialise Interiors and Katie Marshall, Managing Director of Vidato Interiors UK and Director of Bluebird, Furniture Agents & Consultancy.
These inspirational women will be sharing their personal journeys, revealing how they’ve used their voices to shape their careers and drive positive change. Whether you’re just starting out or you’re a seasoned professional, this session will equip you with the confidence and tools to find your voice and make a lasting impact.
of titles including the DNA Paris Design Award, Muuuz International Awards and Interzum; the IWF Challenger award recognises Master Oak for its approach to design, function and responsible production. www.unilinpanels.com
Please note that this WIFN event is co-located at the UK’s leading design-led tradeshow, Top Drawer. Registration is required. www.topdrawer.co.uk
AJB GROUP LAUNCHES ROCKINGHAM DOORS
AJB Group has announced the launch of its new brand – Rockingham Doors. These solid joinery doors are handcrafted in Corby, Northamptonshire and reflect the rich heritage of English craftmanship. All the brand’s high-quality products are custom made to order, using a blend of traditional joinery skills and the latest machines.
RESEARCH AND MARKETS RELEASES LATEST REPORT
The woodworking machines market is forecasted to grow by USD 1.32 bn during 2023-2028, accelerating at a CAGR of 4.74% during the forecast period, according to the latest report from Research and Markets. The report on the woodworking machines market provides a holistic analysis, market size and forecast, trends, growth drivers, and challenges, as well as vendor analysis covering around 25 vendors – www. researchandmarkets.com.
Chloe Bullock
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Sealy celebrates 50th anniversary of NBF membership
Sealy, one of the world’s leading mattress brands, is preparing to celebrate the 50th anniversary of joining the National Bed Federation (NBF) which coincides with its own 50th birthday. To mark the occasion, the company is planning to launch a new range of mattresses at the NBF’s Bed Show in September. With a 250-strong team employed at the Sealy manufacturing plant in Aspatria, Cumbria, the company has seen millions of pounds of investment over the last three years in the hands
YORKSHIRE’S TEXFELT ACHIEVES 20% GROWTH IN FLOORING SALES
Yorkshire-based textile manufacturer, Texfelt, which specialises in eco-engineered non-wovens and PU foam replacements, has celebrated record growth following a 20% increase in flooring sales despite a declining market. The firm, part of the JR Group, credits this substantial growth to the £10 million investment in Texfelt’s Cutler Heights manufacturing plant in Bradford.
of new owners Sealy Joint Ventures.
Since 2020, Sealy UK has transformed under its new
independent ownership with large-scale investment in the business resulting in rapid growth. Not only have three
new spring machines been installed at the Cumbria plant and another five reinstated, but its team has been reskilled, and the company has fully ‘re-invented’ its brand and launched an entirely new range of products.
As part of the 50th anniversary celebrations, Sealy will be displaying its unique coil technology at the NBF’s Bed Show in Telford on 24-25th September, and revealing a collection comprising three brand new mattress designs.
www.sealy.co.uk
Roundtable a first step towards a solution on fire regulations
British Furniture Manufacturers (BFM) has hosted a discussion event aimed at creating a consensus on fire regulations in the furniture industry.
With a broad range of representatives from sole traders and retailers to manufacturers and academics, the BFM Fire Regulations Roundtable brought together expertise from across the industry. The event aimed to garner
views on the proposed Flammability Regulations in a bid to understand the significance of the plans in relation to testing and standards, commercial viability, impact on circular economy and chemical transparency.
“What we’ve managed to do with this event is bring people with a wide variety of expertise, representing the whole spectrum of the sector, into one room to share their
Metalliform’s new Chief Operating Officers
Emma Tipping-Smith and Kelly Autey have been promoted to joint Chief Operating Officers (COO) after a collective 15 years at Metalliform in various roles.
Metalliform is part of Dunham Massey Investment Group’s impressive stable of UK manufacturing companies. It was acquired by the Group in 2022, providing access to a wider client base and new sources of funding. The Group’s aim is to cultivate and support UK companies for long-term growth. A particular focus is on companies within
UK manufacturing that are leaders in their fields, who have established strong reputations for UK quality products.
Emma Tipping Smith has worked in international trade and engineering over three decades. She joined the Metalliform Group in 2016 as Head of Sales Director and has played a key role in driving the company’s growth and strengthening client relationships with clear dedication and strategic vision.
Kelly Autey has been Group Finance Director at
Metalliform Group Limited for the past seven years, demonstrating a clear ability to drive success, optimise
thoughts on the varying issues surrounding the proposed new fire regulations,” says BFM MD Phil Spademan.
“This event was a first step towards the industry pulling together as a whole. From here, we can build, and consolidate, then start communicating with government via the BFC to lobby decision-makers and ensure they are aware of the issues in our industry.” www.bfm.org.uk
financial operations, and foster a culture of efficiency and collaboration.
www.dmig.co.uk
Emma Tipping-Smith
Kelly Autey
Designed in Milan, and available in the UK and Ireland exclusively from James Latham, Cleaf is a boutique collection of over 100 premium décors in an array of exquisite tactile textures and finishes. It’s the perfect surface for interiors and furnishings that demand attention; beautiful to look at, beautiful to touch — when it comes to look and feel, Cleaf has it all. For more information info@lathams.co.uk lathamtimber.co.uk /cleaf or scan to watch the video
Hesse Lignal announces changes in sales management
Heinz-Jürgen Droldner, longstanding sales manager for the trade division (Central Europe Trade) of coatings manufacturer, Hesse, will retire from the company in September 2024.
After almost 50 years with the company, Heinz-Jürgen Droldner can look back on an impressive career and great success in the trade/ crafts sales division. Under his
leadership, this division was consistently expanded and is now an important pillar in Hesse Lignal’s sales structure. Melanie Königshoven has been recruited from within the company as his successor. She has held responsible sales positions at Hesse for many years, most recently as Area Sales Manager in Europe.
She can now contribute her sales expertise to the newly responsible Central Europe Trade division. New incentives will be created for the trade and co-operation with trade and craft customers will be intensified. The trade business will be further consolidated and expanded internationally under her direction in the coming years.
www.hesse-lignal.com
Holz-Her to host Edgebanding With Efficiency open-house
From the 17-19th September, Holz-Her’s Edgebanding With Efficiency open-house is putting the spotlight on time-saving and the hasslefree way integrating HolzHer’s innovating edgebanding technology into your production processes can save on production time, increase efficiencies and improve product quality without increasing your businesses’ overheads.
The three-day event, which is to be held at Holz-Her UK’s showroom in Abingdon, will
see four edgebanders being demonstrated: Lumina 1596, Sprint 1329 Power, Auriga 1308 XL Power and Artea 1030. Each aimed at different price points, with varying glue applications and levels of automation, visitors will get a unique opportunity to see several state-of-the-art features being set up and ultimately, being put to the test.
From fa.s.t (set-up in the gap) software, which enables you to run different machining processes at the same time on your edgebander, to Holz-
Her’s fuss-free VISE digital setting aid, visitors will be able to explore the simple set-up functions for themselves.
Plus, see Holz-Her’s Edge Control IntelliSet for quick and easy profile setting in action and Holz-Her’s patented iTronic and LTronic automated gluing and laser application systems at work, offering highly varying applications on your edgebander to reduce adjustment errors and rejected parts.
“Maximising production and profitability has always been
a balancing act but with the right machinery and technology behind you, it’s never been easier to claw back time in your production cycle,” says Paul Nightingale, National Sales Manager of Holz-Her UK.
“We want to showcase Holz-Her’s most advanced time-saving features to show visitors how quick and easy it is to deliver 100% repeatability with the finest finish and deliver finished panels directly from your Holz-Her edgebander in record time.
www.holzher.co.uk
Melanie Königshoven
HeinzJürgen Droldner
Innovative Belt Sanding
Long-life and antistatic: the new Mirka Ultimax® Black takes belt sanding to the next level. With a strong backing paper and a special silicon carbide grain, it performs exceptionally well for the life of the belt. For further information or to arrange a consultation, please contact Customer Services on 01908 866100.
to the finish.
Blum ends the financial year with a turnover of 2.3 billion euros
Family-owned business, Blum, from Vorarlberg, Austria, has recorded 2,297.16 million euros in turnover for the 2023/2024 financial year, which ended 30th June 2024. With a slight decrease of -1.2%, turnover has remained consistent with the previous financial year.
“The first few months of the last financial year were challenging for us and the industry as a whole,” comments Philipp Blum, Managing Director of the Blum Group. “However, there were some positive signs in the second half of the year and we are noticing improvements, even though the market environment remains challenging. The cost of raw materials, energy and staff in particular is currently very high.”
The effects of inflation and associated price increases are having an effect on end users, who are more cautious about investments and new purchases. This is resulting in a slight decline in the level of equipment in kitchens, which in turn has an impact on fittings manufacturers. Managing Director Martin Blum, however, also sees this as an opportunity: “This difficult market situation prompts us to really address our customers’ needs. We have 9,294 employees around the world all working together to keep Blum moving forwards and inspire our customers with innovative products.”
While the situation remains challenging in Northern and Central Europe, Blum has noted positive market development in Eastern Europe – despite the difficult conditions. In the regions of North and South America, Asia and the Pacific there is a stable sideways trend, however, the Chinese economy in particular is very slow to recover. The Middle East and Africa region continues to perform well.
“We are optimistic that we can generate momentum with the launch and marketing of our
“Regardless of the economic developments, we will put all our energy, ingenuity and innovative strength into remaining a future-proof partner for our customers and a stable employer for our employees”
new products,” says Philipp Blum, who expects growth in the medium term.
To generate this growth, Blum has invested a total of 287 million euros in the 2023/2024 financial year. One important step taken by Blum in the last financial year was the acquisition of Belgian company Van Hoecke – a long-standing partner and sales agency for Belgium, the Netherlands and Luxembourg. What’s more, showrooms around the world were redesigned or opened for the first time, including those in Christchurch, Istanbul, Tunis, Melbourne, Johannesburg and Tokyo.
As always, a large portion of Blum’s investments, amounting to 182 million euros this year, have been placed in the main site in Vorarlberg. The expansion of
plant 6 in Gaissau has been completed and progress is being made on the expansion of the company’s plants in Bregenz and Hoechst.
The family company has also secured a long-term opportunity for growth in Eastern Austria. The first Austrian Blum plant outside of Vorarlberg will be constructed in St. Poelten.
“We are optimistic that the economy will pick up towards the end of 2024 and demand for our fittings will increase again,” says Philipp Blum.
“Regardless of the economic developments, we will put all our energy, ingenuity and innovative strength into remaining a future-proof partner for our customers and a stable employer for our employees,” adds Martin Blum. www.blum.com
Advantages
• Healthier working environment
• Increased tool life
• Energy savings
• Reduced machine downtime
Intercoat Industrial Paints celebrates 50 years of innovation & excellence
Intercoat Industrial Paints, a pioneering force in the industrial coatings sector, proudly marks its 50th anniversary this year. Since its establishment in July 1974, Intercoat has been at the forefront of developing advanced coatings suitable for wood, plastic, and metals, consistently setting new industry standards.
A legacy of innovation
Over the past five decades, Intercoat Industrial Paints has earned a reputation for its commitment to technical innovation and excellence. The company has continually invested in research and development, driving the industry forward with groundbreaking solutions. Intercoat’s team of in-house
chemists and technical experts has played a crucial role in this journey, bringing unmatched expertise and creativity to the development of cutting-edge coatings.
Setting industry standards
Intercoat’s dedication to quality and innovation has established it as a leader in the industrial paints industry. The company’s comprehensive range of products is designed to meet the diverse needs of its clients, providing superior protection and aesthetic appeal for various applications. From robust metal coatings that withstand harsh environments to elegant wood finishes that enhance natural beauty, Intercoat’s products are synonymous with reliability and performance.
Pioneering green initiatives
In a landmark achievement, Intercoat Industrial Paints became the first UK manufacturer to produce its very own water-based coating range. The Aqualine+ range represents a significant step towards sustainability, aligning with the UK’s zero emissions targets. Intercoat is paving the way with greener initiatives, demonstrating its commitment to reducing environmental impact while maintaining highperformance standards.
Mr Michael Vann, Managing Director of Intercoat Industrial Paints, commented on this milestone: “Celebrating 50 years is a testament to our unwavering dedication to innovation and quality. We are proud to lead the way with our water-based coatings, which
“In a landmark achievement, Intercoat Industrial Paints became the first UK manufacturer to produce its very own water-based coating range”
meet the highest performance standards and support our commitment to a more sustainable future. Our ongoing investment in R&D and our team’s expertise ensure that we will continue to set new benchmarks in the industry.”
A commitment to the future
As Intercoat Industrial Paints celebrates this significant milestone, the company remains focused on the future. Continuous investment in R&D ensures that Intercoat stays ahead of industry trends and technological advancements. By fostering a culture of innovation, the company aims to address emerging challenges and opportunities in the coatings industry, maintaining its position as a trusted partner for businesses across the globe.
About Intercoat Industrial Paints
Founded in the heart of the West Midlands, Intercoat Industrial Paints has grown from a local business into a renowned name in the industrial coatings market. Intercoat’s unwavering commitment to sustainability, innovation, and customer satisfaction has been instrumental in its success. 01922 638821
sales@intercoat-paints.co.uk
www.intercoat-paints.co.uk
Time for more trees please
A House of Commons Committee report, published in 2023, stated that woodland cover would need to be significantly expanded in the UK in order to address predicted shortfalls in the supply of domesticallyproduced softwood timber, and that the UK Government had committed to planting 30,000 hectares of new woodland by 2024-25.
With current Government planting targets not being
met, the wood panel industry, aligned with the forestry sector and other key stakeholders, continues to advocate the necessary investment in the UK to create a more selfsufficient productive timber supply. This critical investment will support jobs and help to ensure sustainable, lower carbon construction, and protect long term material supply to key commercial, construction and furniture industries in the UK.
EGGER supports forest regeneration through multi-species tree planting, improving the biodiversity of forests and enhancing wildlife and water quality. Mixed forests are more resilient to pests, diseases, and climatic disturbances, contributing to long-term carbon storage potential and supporting higher levels of biodiversity. As part of its sustainable operations, EGGER has a buying strategy that focuses on sourcing 90%
of its wood supply from within 100 miles of its plants.
EGGER is committed to promoting sustainable forestry. The wood used in production comes from 100% verified legal and controlled sources according to ISO 38200. Furthermore, internationally acknowledged third-party Chain of Custody certification programs guarantee EGGER’s adherence to environmental and social standards. www.egger.com
Daltons Wadkin announces lineup for 2024 Wood & Panel Machinery Show
Daltons Wadkin, a leading supplier of woodworking and industrial machinery, is excited to announce the return of its annual Wood & Panel Machinery Show. The event will take place from 8-10th October 2024 at the company’s expansive showroom located in Nottingham.
This year’s exhibition promises to be an extraordinary showcase of the latest advancements in industrial machinery for processing a variety of materials, including solid wood, wood-based panels, composites, plastics, and metals. Attendees will have the unique opportunity to see live demonstrations and explore a range of innovative equipment.
Key highlights of the show include:
• Salvador Automatic Crosscut Saws: Renowned for their precision and efficiency in crosscutting applications.
• Kimla CNC Routers and Fibre Lasers: Offering unparalleled accuracy and speed for complex cutting and engraving tasks.
“The event will take place from 8-10th October 2024 at the company’s expansive showroom located in Nottingham”
• Elcon Vertical Panel Saws: Ideal for high-accuracy cutting of large wood and composite panels.
• Stenner Band Resaws: Known for their robust performance in resawing applications.
• Volter CNC Routers: Highly versatile routers that deliver exceptional results in a variety of materials.
• SCM Classical Machinery: Trusted for their reliability and advanced technology in woodworking.
• Wadkin Range of Crosscuts, Bandsaws, and Sanders: Needs no introduction.
“We are thrilled to host our annual Wood & Panel Machinery Show once again,” comments Alex Dalton, Managing Director of Daltons Wadkin. “This event is a cornerstone for us to demonstrate our commitment to leading the industry with innovative solutions. It’s an excellent opportunity for professionals in the sector to discover the potential of the latest technologies and advancements.”
The Wood & Panel Machinery Show is open to industry professionals, enthusiasts, and anyone interested in the future of material processing technologies. Additional details and new equipment to be showcased will be announced in the coming weeks.
For more information, registration details, and to schedule a personal demonstration, visit Daltons Wadkin’s website or contact the team.
Event Information Contact: 0115 986 5201
info@daltonswadkin.com
www.daltonswadkin.com
SOLID WOOD, PANEL, COMPOSITE & METAL PROCESSING TECHNOLOGY
Explore the future of industrial processing technology at Daltons Wadkin’s Wood & Panel Machinery Show, 8-10 October 2024, Nottingham.
Witness live demonstrations and the latest product advancements including automatic crosscut saws, CNC routers and fiber lasers, vertical and sliding table panel saws, dust capture systems, wide belt sanders, edgebanders and much more. This is your chance to see cutting-edge equipment for processing wood, composites, plastics, and metals. Advance your industry knowledge—join us for innovation in action!
→ Kimla CNC Routers & Fiber Lasers
→ Salvador Automatic Crosscut Saws
→ Elcon Vertical Panel Saws
→ Stenner Band Resaws
→ Volter CNC Routers
→ SCM Classical Machinery
→ Wadkin Classical Machinery
iVision Dust Extraction Systems
Biesse announces Cut, Edge and Drill Event –discover how to improve production agility
Biesse will open its doors on 24-25th September 2024 with an event focussing on the Cut, Edge, Drill process with live machinery and software demonstrations, presenting the best solutions to meet your production challenges.
Biesse’s application industry experts will be available to test solutions, exchange ideas and demonstrate how you can increase productivity and deliver agile production to your business.
Visitors will see Cut, Edge and Drill processing solutions.
Advanced technology on display will include the new edgebander corner rounding unit, demonstrating fast changeovers to support production flexibility with an unparalleled finish.
A number of industry partners will also be at the event to offer specialist advice, including:
• CAD/CAM Software provider Mozaik
• Edge material supplier Rehau
• Glue manufacturer Jowat
• Fixings and fasteners from Intelligent Fixings
“Advanced
technology on display will include the new edgebander corner rounding unit, demonstrating fast changeovers to support production flexibility with an unparalleled finish”
This is a fantastic opportunity to connect with industry peers while enjoying a delightful lunch provided by Biesse. Feel free to bring your team along.
Visit the event page to register for your place, or speak with your local area manager. www.rebrand.ly/TDCED0924
Kundig & J & C O’Meara to host combined Open House this September
Kundig and J & C O’Meara will showcase their latest launches and new collaborations from 26-29th September at Unit 6, Dakota Business Park, Dakota Way, Burscough, Lancashire, L40 8AF. Kundig of Switzerland is delighted to invite the UK’s furniture makers and joinery manufacturers to its Autumn Open House, where there will be a selection of wide belt and edge sanding machinery on display.
The latest version of the popular Kundig Master will be available for demonstration, which is now equipped with the ‘Enormatic’ automatic setting device and has a maximum working height of 200mm. The machine is available with an electronic segmented pad, allowing it to sand veneered boards and joinery components.
For the more discerning customer who is looking to achieve the highest possible quality finish, the Kundig Perfect will be available for demonstration. The machine shown will be suitable for sanding solid wood, veneer and de nibbing after sealing or spraying. The machine being demonstrated also has a structure brush to allow a greater range of surface finishes.
The Kundig Perfect uses the patented Oblique sanding technique, where tests have shown several advantages including a flatter surface is generated, extended life of the abrasive, less surface fibres after sanding and no oscillation marks on the surface.
The Kundig Uniq series of edge sanding machines all have motorised raise, lower and tilting of the abrasive and benefit from programmable oscillation for optimised use of the sanding belt. The Uniq-S introduces an integrated feed system available as either a single or twin transport belt. The Kundig Flash is based on the Uniq edge sanding machine but is
“The latest version of the popular Kundig Master will be available for demonstration, now equipped with the ‘Enormatic’ automatic setting device”
designed to sand sealed or sprayed edges. Using a similar technology as the wide belt machines, the Flash has an actioncontrolled sanding pad, variable speed to the abrasive and sanding belt cleaner.
Kundig UK’s Matthew Staley will be present to demonstrate the machines and offer technical advice for applications in sanding.
For further information, call 0845 833 0565 or visit www.kundig.co.uk
J & C O’Meara Ltd is a long-established supplier of industrial woodworking machinery and is proud to announce its partnership with USA-based SNX Technologies. SNX manufactures a series of semi-automatic contour edge banding machines which remove the issue of time-consuming manually edge banding of shaped panels.
There are several key features to the SNX machines which put them ahead of
their competitors, including the heavy-duty construction that allows panels weighing up to 104 kg to be edged. The laser end cutting device with shear cut of the guillotine gives the tightest joint possible when edging all round.
The machine is suitable for a variety of work, including table tops, corner or curved shelves, point of sale desks etc. The machine is also equipped with a top and bottom trimming station which can drop down if required during the edgeing process.
The model being demonstrated is the SNX nVision G1 which is aimed at the small to medium sized manufacturer looking to improve the quality and efficiency of edge banding shaped parts at a fraction of the price of a CNC edge bander.
For further information, call 01704 893109 or visit www. ukwoodworkingmachinery.co.uk
The Kundig Flash
The Kundig Perfect
SNX nVision G1
Join the Furniture Component Expo: your gateway to growth
Are you in the edge banding business or a machinery supplier looking to expand your reach in the thriving UK furniture industry? The Furniture Component Expo (FCE) taking place on 19-20th March 2025 at the Telford International Centre, is a golden opportunity to connect with key decision-makers and showcase your products or services to a captive audience.
Last April, FCE welcomed a stellar lineup of industry giants, including Wren Kitchens and One Call Furniture, alongside renowned furniture brands like Belfield Furnishings, Furniture Village, Next, Whitemeadow, Westbridge and DFS. These big players were joined by countless other furniture manufacturers, eager to discover innovative solutions to elevate their production processes.
FCE understands the diverse needs of businesses, from small-scale operations to industry leaders. Whether you’re a seasoned exhibitor or a first-timer, FCE offers flexible stand options to suit your requirements. Its open space and shell scheme packages provide the perfect
canvas to create a captivating display that showcases your brand’s unique identity. Worried about transporting bulky machinery? No problem! FCE offers creative alternatives. Consider opting for a smaller stand and captivating your audience with a compelling video demonstration or interactive exhibits.
By exhibiting at FCE, you’ll gain unparalleled access to a concentrated pool of potential customers, build valuable relationships, and stay ahead of industry trends. Don’t miss this chance to elevate your business and drive growth. If you’re there, your audience will be too.
Enhance your brand visibility and engage with your target audience even further by taking advantage of FCE’s exciting sponsorship opportunities. From sponsoring visitor parking, high-speed Wi-Fi or the drinks reception, FCE offers a range of options to elevate your brand presence and leave a lasting impression. Additionally, FCE’s seminar slots provide a platform for you to inspire and educate your audience directly. Share your expertise, showcase your latest innovations, and position yourself as a thought leader in the industry. Contact FCE to discuss your exhibition and sponsorship needs and explore the endless possibilities. Explore FCE’s website – www.fcexpo.co.uk – for more information, or make an enquiry directly through the Exhibitor Enquiry Form –https://wkf.ms/3vsOeqI www.fcexpo.co.uk
“By exhibiting at FCE, you’ll gain unparalleled access to a concentrated pool of potential customers, build valuable relationships, and stay ahead of industry trends”
“With significant foot traffic and an electric atmosphere, the event provided an ideal platform to engage with industry professionals”
2024 Exhibitor
AES announces Autumn Open House featuring Hexagon manufacturing intelligence
Thursday 26th - Sunday 29th September 2024
The AES UK Autumn Open House is an event not to be missed and is dedicated to the UK’s wood-based manufacturers.
This event will combine forces with Hexagon manufacturing intelligence who will use the venue to hold their ‘User General Meeting’ and ‘Woodworking Solutions’ presentations. During the event, the Hexagon team will also be available to demonstrate the latest developments in both Alphacam and Cabinet Vision.
Those attending will see the power and advantages of having the right software driving the right machine to allow streamlined and efficient manufacturing from design to production.
AES will have a broad selection of machines on display and ready for demonstration including the following:
“Visitors will be able to see complete manufacturing solutions from design through to manufacturing for a broad range of sectors within the industry”
The machines will be run using programs from both Alphacam and Cabinet Vision and will show advantages such as labelling for part identification and bar code printing for secondary machining processes such as drilling etc.
Visitors will be able to see complete manufacturing solutions from design through to manufacturing for a broad range of sectors within the industry. For furniture makers, Cabinet Vision will demonstrate how manufacturing can go straight from ‘Screen to Machine’.
Industry-leading Alphacam will also be demonstrated, showing the power of optimised nesting and batch processing along with the benefits of automation in programming. There will also be a focus on door production with a presentation of the latest features available from Alphacam.
This event will be the perfect venue to gain a complete manufacturing overview from conception to completion, whether stepping into CNC or if you are already
experienced and looking to hone your skills to manufacture complex parts.
The event will take place at AES’ Lancashire-based showroom (address as below) and the schedule will be as follows:
• Thursday 26th Sept – AES
Demonstration Day – Hexagon User Group Meeting Day (ScheduledRSVP)
• Friday 27th Sept – AES
Demonstration Day – Hexagon Woodworking Solutions and Educational Day (Scheduled - RSVP)
• Saturday 28th Sept - AES
Demonstration Day - Hexagon
Drop-in day for demonstration and support (non-scheduled but advisable to RSVP).
• Sunday 29th Sept - AES
Demonstration Day
AES’ experienced staff will be on hand to discuss machinery requirements and offer advice for the duration of the show. (Advisable to RSVP)
For refreshments, there will be complimentary Barista coffee and sweet treats served from 09:00 – 16:00hrs, followed by complimentary freshly cooked gourmet pizza from 12:00 – 16:00hrs. For further information or to reserve your place, please call 0800 083 8844 or email info@aesgroupuk.uk
AES Group Machinery UK Ltd, Unit 6, Dakota Business Park, Dakota Way, Burscough, Lancashire, L40 8AF www.aesgroupuk.uk
See Limited’s distribution arm achieves automated excellence with HOMAG
See Limited provide a significant investment to their distribution arm, Performance Panels, through the integration of HOMAG’s STORETEQ P-500 storage system and SAWTEQ S-300 panel dividing saw, which will enhance operational efficiency and capacity on-site.
The investment from the company’s holding company, See Limited, will not only revolutionise the day-to-day working operations at the distribution facility in Halifax, but also drastically improve its environmental footprint. Prior to the installation, the company did the majority of its work manually, moving high performance decorative panels by forklifts and picking sheets from pallet stacks.
HOMAG’s STORETEQ P-500 automated storage system will now organise, stock, and select different sheet sizes and materials in its facility, in what is a huge
boost to the facility’s operational capacity.
See Limited has sustainability at the heart of its ethos, so improving the environmental efficiency at the Halifax site was paramount. The distributor, Performance Panels will be saving 280 bottles of LPG (liquid petroleum gas) on forklift use alone, equating to an estimated 17,495 kgCO2e avoided per year, based on calculations from the UK Government’s website.
Company background
Established in 1994, Performance Panels specialises in distributing decorative surface materials from leading brands such as Trespa and BioCarbon Laminates, catering to niche markets requiring highperformance materials for fabrication. Competitive rates, fast turnarounds, and excellent customer service are staples of this Halifax-based business.
“The STORETEQ P-500 and SAWTEQ S-300 have not only automated and streamlined processes but also enabled the continued growth of the company”
The need for change
Prior to the purchase of HOMAG machinery, Performance Panel’s operation had, quite impressively, established its market presence in a mostly manual capacity. As the company continued to grow, however, the operational side needed a full evaluation to meet environmental and sustainable ambitions as well as demand, and therefore the need for automation became unignorable. In addition to automation, the company required a system capable of managing diverse panel types and sizes while also improving overall efficiency. After consulting with HOMAG’s woodworking and storage specialists, and subsequently travelling to Germany to see various systems in action, Performance Panels found a solution that perfectly aligned with their needs.
HOMAG’s STORETEQ P-500 and SAWTEQ S-300
Performance Panels chose the STORETEQ P-500 for its high-efficiency logistics capabilities. This system can
handle a variety of materials, including plastic, plexiglass, and laminates, making it highly versatile. It is equipped with woodStore software, which offers precise material management and automated offcut handling, ensuring optimal use of resources and streamlined operations.
Complementing the STORETEQ P-500, the SAWTEQ S-300 is a high-performance beam saw that excels in producing batch size 1 as well as smaller series production, making it extremely versatile. This saw features advanced operator assistance systems and quality control mechanisms, which guarantee high-quality output and ease of use for the operators.
Benefits realised
The implementation of the STORETEQ P-500 and SAWTEQ S-300 systems has
significantly transformed Performance Panels’ working operations, but has also enhanced the health and safety measures onsite. Automated processes have replaced much of the manual handling, drastically reducing the time spent locating and retrieving stock.
“Impressively, we now have the added flexibility to run the STORETEQ P-500 overnight, which means we can pick and choose when we schedule the requirement for ‘Electricity Demand’ which further supports our sustainable credentials and with the added benefit of lower rates during off-peak hours,” says Brett Baldwyn, Managing Director at Performance Panels.
Lastly, operational transparency has been greatly enhanced with the woodStore software, which provides
complete visibility over stock locations and movements. The team can easily track and manage material and flag any quality issues that arise.
Training and Support
Training was a critical component of the implementation. Five employees including members from the company’s fabrication arm, Bousfields, were sent to Germany for intensive training sessions, complemented by hands-on training at the Halifax site during the handover.
The impact
Performance Panels’ collaboration with HOMAG has set a new benchmark for operational efficiency and product quality.
The STORETEQ P-500 and SAWTEQ S-300 have not only automated and streamlined processes but also enabled the continued growth of the company.
“HOMAG are very good at what they do,” Brett concludes. “From the planning to the installation to the aftercare – you know you’re in safe hands. The machines themselves, of course, are second to none. We’re going to reap the benefits for many years to come.”
For more information or for a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. info-uk@homag.com www.homag.com
Strathallan School enhances educational offering with AXYZ routers
Strathallan School, located approximately 30 miles north of Edinburgh, is a boarding and day school for boys and girls aged 5-18. Known for its commitment to fostering creativity and innovation in education, Strathallan School embarked on a journey to enhance its educational offerings through the integration of AXYZ routers.
Adoption of AXYZ machines: a thoughtful decision
In the summer of 2022, Strathallan School made a significant investment in an AXYZ INNOVATOR router. The decision to invest in AXYZ routers came after an exhaustive four-month consultation period. Strathallan School aimed to ensure that its picturesque location and facilities could seamlessly accommodate a machine of this calibre.
The CNC purchase represented a forward-thinking move, aligning with the school’s commitment to providing
cutting-edge educational experiences and this decision was driven by the desire to introduce modern CNC technology to their educational setting.
Choice of AXYZ as preferred supplier: building on past success
Strathallan School’s choice of AXYZ as their preferred machine supplier was grounded in positive past experiences. “I had previously installed a similar machine back in 2018 at a previous school, Yarm in North Yorkshire,” explains Ian Barrett, Head of Design Technology. This familiarity with the brand’s reliability and performance was very much a positive influence on the selection, cementing confidence in the AXYZ router range.
The machine and its core use at Strathallan School
There are five models in the AXYZ Routers range, all with their own unique options and versatility to cross over infinite
“By utilising CAD designs directly for cutting, the school estimates a remarkable 75% reduction in making time, providing an additional 50 hours of teaching time”
markets. The newest routers are controlled by AAG’s industry leading control interface MOVE™ that drives all machine tasks and is designed to optimise the operation of the CNC machines, perform tool changes, set up work offsets, call up a new file or optimise the cutting speed. MOVE™ is designed to make machine operation easy and intuitive.
The INNOVATOR Router offers standard Option Ready Installation Packages, allowing the operator to expand the capabilities of the machine as one’s needs or business grows. With its advanced technology and cutting-edge features, this machine is the ultimate choice for educational establishments or businesses looking to take their operations to the next level.
The AXYZ INNOVATOR is optimised for prototype, signs and graphics, woodworking shops and educational institutions. It is equipped with powerful integrated servo motors, an optional tool changer and standard helical rack. Choose from two standard sizes that fit the most common sheets sized for this market.
The INNOVATOR has a robust design using high-quality components. This
“With minimal glitches, the machine’s introduction has provided tangible benefits, in terms of simplicity and efficiency, making it an integral part of the educational landscape”
includes a welded steel frame, integrated servo motors and helical rack & pinion. This design ensures the router can deliver an excellent quality of finished product.
The INNOVATOR uses AXYZ’s highly intuitive Smart Console and A2MC CNC controller. These machines integrate with the most popular CAM software and automatic tool changer, making it easy to switch tooling without stopping production.
The INNOVATOR is able to process plastics, woods, foams, and non-ferrous metals. This versatility, combined with a compact footprint, makes it ideal for R&D labs, schools and universities. AXYZ also offers an education curriculum which can be taught with this machine.
The Innovator is designed to be upgraded whenever the user is ready. For example, one can add productivity with an optional automatic tool changer or versatility with a high-speed knife cutter. This allows the machine to keep up with the company or establishment growth.
Strathallan predominantly utilises the Innovator machine to manufacture furniture designed by students for their exam projects. The machine efficiently handles materials such as Birch-faced ply, MDF and laminated decorative boards.
“The AXYZ INNOVATOR machine at Strathallan School primarily handles profiling, pocketing and occasionally skimming tasks. These capabilities are vital for creating components used in various projects, including the popular resin river tables,” says Ian Barrett.
Impact on productivity, efficiency and the education syllabus
The implementation of the AXYZ router has had a profound impact on productivity and efficiency at Strathallan School. The introduction of CNC technology has not only streamlined the manufacturing process but has also significantly affected the education syllabus.
The INNOVATOR router has been tailored to meet the specific needs of the curriculum. This capability has empowered students to turn their design concepts into tangible, high-quality products. By utilising CAD designs directly for cutting, the school estimates a remarkable 75% reduction in making time, providing an additional 50 hours of teaching time.
Initial challenges and solutions
The integration process, overseen by experienced personnel who had prior knowledge of the AXYZ machine, proved to be relatively straightforward. Any challenges faced were swiftly addressed with the assistance of Chris Perry from AXYZ, providing guidance on installation logistics, room layout and power requirements.
Cost savings, creativity and expansion
While cost savings have been realised through reduced material waste and fewer errors, the adoption of AXYZ machines has led to an interesting dynamic. The students’ growing confidence and creativity, fuelled by the possibilities the AXYZ machine offers, have resulted in a potential increase in material usage. However, the overall impact on efficiency, creativity and educational value remains substantial.
Quality improvement in projects
The quality and accuracy of finished projects at Strathallan School have been elevated and it can safely be said have reached industry standards, leaving parents impressed with the high-calibre and professional-grade outcomes created by their children.
User-friendly experience and benefits: simplifying operations
Operated by the department staff, the AXYZ machine’s user-friendly operation, has simplified the manufacturing process. “With minimal glitches, the machine’s introduction has provided tangible benefits, in terms of simplicity
and efficiency, making it an integral part of the educational landscape,” says Ian Barrett.
Student involvement and educational purpose
Students actively participate in every stage of the process, from the setup of materials to programming cutting operations. While they may not physically press the button, their involvement in planning and executing tasks ensures a hands-on learning experience that goes beyond theoretical knowledge.
Maintenance and future plans
An introductory two-year maintenance plan was included with the purchase. Given the relatively light usage, biennial site visits are sufficient to ensure optimal machine performance. While currently exploring the existing AXYZ machine’s capabilities, Strathallan School remains open to future CNC expansions.
In conclusion, the collaboration between Strathallan School and AXYZ showcases how advanced technology can enhance educational experiences and practical outcomes. This integration has enriched students’ creative and educational endeavours, providing hands-on skills, creative confidence, and additional teaching time. The ongoing partnership between Strathallan School and AXYZ demonstrates the profound impact technology can have on the present and future of learning.
McEvoy & Rowley brings kitchen manufacturing in-house with HOMAG machinery
McEvoy & Rowley, a family-run business with over 50 years of history, has long been a staple in the Maidenhead community, offering top-tier kitchen designs and appliances. Originally, they relied on suppliers from Scotland and Germany to provide their kitchen products. However, the disruptions brought on by the COVID-19 pandemic exposed critical vulnerabilities in their supply chain, leading to issues with quality, lead times, and overall customer satisfaction.
Faced with these challenges, McEvoy & Rowley made the strategic decision to take control of their manufacturing process by bringing it in-house. To achieve this pivotal move, they turned to HOMAG, who stood ready with a bespoke solution consisting of no less than nine machines.
Choosing HOMAG
The transition from purchasing kitchens to manufacturing them required careful planning and investment in the right machinery. McEvoy & Rowley needed a solution that would allow them to produce high-quality kitchen units quickly and accurately, without the common issues they had experienced with
supplier-made products, such as units arriving out of square.
Jake Howard, the Factory Manager at McEvoy & Rowley, recalls the company’s initial approach: “We were new to manufacturing, so we spoke with several of the big manufacturing giants to explore our options. As you’d expect, HOMAG were on that list – and after our meeting with Ian Woodall, their Sales Manager, we were more or less convinced that they were the best choice for us.
“What set HOMAG apart was their willingness to listen to our specific needs and provide tailored advice. They didn’t just give a big sales pitch – they genuinely wanted to ensure we had the right equipment for our operations.”
To the nines
After detailed consultations, HOMAG recommended a suite of machines that perfectly aligned with McEvoy & Rowley’s goals. Rather than pushing for CNC machines, which are commonly used but might not meet the speed and precision requirements for their specific needs, HOMAG guided them towards beam saws and edgebanders.
“A lot of manufacturers seem to go down the CNC route. But we’ve found
that, a lot of the time, you can attribute faults in products back to the CNC machine being used. We also wanted machines that could work faster. So, Ian introduced us to HOMAG’s beam saws, which promised perfect cuts 99.9% of the time – and at speed. This would solve a lot of the issues we had when we were buying kitchens from suppliers.”
The SAWTEQ S-300 panel saw was therefore selected, but this was just one piece of the puzzle. Also purchased were two EDGETEQ S-300 edge banders, a LOOPTEQ O-300 return conveyor, a Makor Start One spray machine, two DRILLTEQ models (V-200 and V-500) for drilling and doweling, an XES Glue Service Station, and a CABTEQ T-200 case clamp.
“The advice given by HOMAG was absolutely spot on. It was the first time our company had gone into any kind of manufacturing, so it was great to have their expertise at hand, and we couldn’t be happier with how all nine machines are performing.”
Implementation
The implementation process was smooth and well-coordinated, beginning with a thorough site survey conducted by HOMAG. “They were very clear on who
“We now have full control over the product we sell, and when you’re working with such accurate and reliable machinery, that’s a great position to be in”
“We’ve enjoyed showing customers around our factory to see the HOMAG machinery in action. It’s made a huge difference to how our guys can sell our kitchens – and it’s improved the customer experience as a whole”
was going to arrive and when,” Jake noted. “The entire installation was very professional, and HOMAG had a great presence on-site, which really put us at ease.”
Training was another critical aspect of the transition. HOMAG provided comprehensive training sessions for McEvoy & Rowley’s team, ensuring they were fully equipped to operate the new machinery. This training allowed the company to gradually shift their production in-house, significantly reducing their reliance on external suppliers.
Benefits realised
Since bringing the manufacturing process in-house, McEvoy & Rowley have seen numerous benefits.
“Cost savings is the obvious one. We were spending crazy money on kitchens from external suppliers. Moving everything in-house will save us a fortune in the long run.
“Equally, if not more beneficial is the quality assurance we’ve gained. We now have full control over the product we sell, and when you’re working with such accurate and reliable machinery, that’s
a great position to be in. It also means we can make tweaks to products as and when needed, which customers always appreciate.”
Additionally, McEvoy & Rowley now have the ability to invite customers to view their kitchens being made, providing transparency and boosting confidence in their products. “We’ve enjoyed showing customers around our factory to see the HOMAG machinery in action. It’s made a huge difference to how our guys can sell our kitchens – and it’s improved the customer experience as a whole.”
Final thoughts
One of the standout aspects of working with HOMAG, according to Jake, was their honest and consultative approach. “They even challenge us on things to make sure it’s the right decision. We’ve always appreciated that they won’t just let you spend your money on something you don’t actually need.”
He concludes, “Bringing our manufacturing in-house was a huge decision – daunting, to say the least. HOMAG not only made it possible, but they also made it as seamless as can be. From start to finish the service was excellent, and we’re glad to consider them a partner as our business continues moving forward.”
For more information or for a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. www.homag.com
DRILLTEQ V-200
LOOPTEQ O-300
Tool manufacturing around the clock with Vollmer Automation
Based in Lower Bavaria, Huber GmbH CNC-Präzisions-Werkzeugschleiferei has for 30 years been a medium-sized company repairing and manufacturing precision tools for the machining industry. The Eggenfelden company also develops and produces high-quality special tools, circular saws and band saws. The VOLLMER Group’s sharpening machines have been part of the Huber machine park from the very beginning, and last year they completed their ensemble with a VGrind 360S grinding machine. Huber is using the VOLLMER machine and its 24/7 automation capability to boost the production of semi-standardised milling tools for the machining industry.
Huber GmbH has made a name for itself in the industry by manufacturing high-quality, durable and cost-effective standard and special tools, resharpening circular and band saws, as well as knives, and reliably supporting customers with its services.
Its range of carbide tools includes high-performance milling cutters such as end mills, radius and ball end mills, torus cutters, special milling cutters and mould tools. It also offers personalised advice and services, such as a coating service which ensures significant improvements in carbide tools’ operating life and performance.
“When it comes to sharpening machines, we have relied on the technological expertise of the VOLLMER Group since our company was founded,” says Andreas Fröhlich. “We currently have five VOLLMER machines in use – our most recent purchase was a VGrind 360S last year.
“Huber is a prime example of how we have been working with our customers in a spirit of trust and partnership for decades”
Fulfilling order volumes with the new VOLLMER machine
Huber uses the VOLLMER CHD 270 machine and the Solution K850-T and KBN710 sharpening machines from Loroch – a company of the VOLLMER Group to machine carbide-tipped and high-speed steel circular saws.
Thanks to automation solutions, the machines typically run around the clock, grinding carbide-tipped circular saws with diameters of up to 840mm.
To meet the increasing demand for high-performance carbide milling cutters, Huber purchased a new VOLLMER VGrind 360S tool grinding machine in 2023. This investment has enabled Huber to expand the production of standardised cutting tools. Equipped with the VOLLMER HC4 chain magazine, up to 158 shank tools with different sizes and geometries can be automatically produced and machined.
VGrind 360S: quick and precise
Alongside automation, the decisive factor for Huber was that the VGrind 360S is suitable for ensuring consistently highquality machining thanks to the wear-free linear induction motors on the X, Y and Z axes, and also reduces maintenance costs. With two grinding spindles situated one above the other and the grinding wheel
set positioned at the C-axis pivot point, the VGrind 360 tool grinding machine enables efficient multi-level machining. This means that machining times can be reduced thanks to the shorter travel distances of the linear axes, which is also beneficial in terms of the speed promised by Huber. Spindles and motors are cooled by a plate heat exchanger. This increases thermal stability to improve both the precision and performance of the grinding process. Huber can minimise axial and radial run-out errors in the grinding wheel packages thanks to the integrated spindle indexing of the VGrind 360S. This means that the grinding machine is equipped with an orientated spindle stop, which always stops the end of the spindle at exactly the same position for changing the grinding wheel.
“Huber is a prime example of how we have been working with our customers in a spirit of trust and partnership for decades, and how we can provide ideal technological support for the growth of medium-sized tool manufacturers every step of the way,” says Yannick Geisinger, Area Sales Manager Germany South and Switzerland at the VOLLMER Group. 0115 9491040
admin-uk@vollmer-group.com
www.vollmer-group.com
Huber engineers with the Vollmer representative for Bavaria Tools being manufactured at Huber
From cost to savings: the financial impact of intelligent airflow control systems
Efficient and effective dust extraction is a critical component in maintaining a safe and productive work environment. While traditional dust collection systems achieve this, the ‘always on’ ethos of their performance creates opportunities to improve business practice, not only from a cost-saving perspective, but to further invest in sustainability practices. Nederman SAVE intelligent airflow control system is a solution to revolutionise how businesses manage and enhance their extraction and filtration system, not only optimising performance but delivering substantial financial savings.
Initial investment
The investment in innovative technology does often come with a significant upfront cost; intelligent airflow control systems are no exception to this. However, this initial expense should be seen as a strategic, long-term investment rather than mere cost. The advanced features and capabilities of intelligent airflow control will quickly translate into tangible benefits that justify the expenditure, particularly in the critical area of wood dust extraction.
“The advanced features and capabilities of intelligent airflow control will quickly translate into tangible benefits that justify the expenditure, particularly in the critical area of wood dust extraction”
Rapid return on investment
One of the most compelling advantages of intelligent airflow control systems is their ability to deliver a rapid return on investment (ROI). By optimising airflow and reducing energy consumption, the system cuts down on utility costs from day one. These savings are often substantial enough to offset the initial investment within a brief period. Companies can enjoy continued savings year after year, making the system a financially prudent choice.
Long-term operational savings
Looking beyond immediate savings, intelligent airflow control systems contribute to long-term operational efficiency. Intelligent control of your extraction and filtration ensures your equipment operates under optimal conditions, reducing wear and tear and minimising repair and maintenance, leading to lower maintenance costs and less downtime, enhancing productivity and profitability.
Enhanced performance and productivity
Maintaining optimal airflow ensures that dust extraction and filtration processes are highly efficient and effective. This not only improves air quality within the facility but also boosts the overall productivity of operations. Better air quality means a healthier work environment, reducing
health risks associated with wood dust exposure.
Higher efficiency and better product quality lead to increased customer satisfaction and potential growth in market share.
Environmental and regulatory benefits
Reducing energy consumption lowers your businesses’ carbon footprint, contributing to net zero aims. Nederman SAVE further helps companies meet stringent environmental regulations regarding dust emissions, avoiding potential penalties and enhances reputation as a responsible, forwardthinking company.
Book a free system evaluation with Nederman and see how you can take control and save energy.
01772 334 721
www.nederman.com/nederman-save
“Best
return
on investment from any piece of equipment the company has ever purchased”
A UK furniture manufacturer has purchased a wood waste heater from Wood Waste Technology to save money on heating and waste disposal costs.
SylvanWorks specialises in bespoke furniture and joinery. When the company moved into its current 16000 sq. ft modern industrial unit, there was no heating in the premises. That’s when company director, Gareth Langdon realised that an investment in a wood waste heater would provide free heating whilst also reducing waste disposal costs. Gareth liked the idea of being able to recycle the wood offcuts into energy, rather than disposing of them into skips to go to landfill. There was also the added benefit that the wood waste burner would provide free heating to the workshop, so the business could stop using gas heaters in the cold months, which were expensive to run. After speaking with Kurt Cockroft at Wood Waste Technology, Gareth
ordered a WT15 heater that was installed by Wood Waste Technology’s experienced engineers.
“I’m delighted with the wood waste heater from Wood Waste Technology,” says Gareth. “It provides precisely the benefits advertised and works so well. Whoever arrives at work first in the morning gets the fire going, and then the workspace heats up really quickly. I would recommend any company producing wood waste to consider investing in one. It has provided the best return on investment from any piece of equipment the company has ever purchased. Everyone here is happy with it, as it keeps us all warm and saves a lot of money.”
MD of Wood Waste Technology, Kurt Cockroft says: “We are so pleased that SylvanWorks are saving money on heating and waste disposal with the wood waste heater. It is a hugely worthwhile investment, as some companies can
experience payback on a wood waste heater in less than 12 months!“
Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and on-going maintenance for new units, the company also services all types of wood waste heaters and is proud to claim that it supplies genuine spares “up to 60% cheaper than other suppliers”.
In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various size and specifications to suit all business applications.
For 50 years, Nordfab ducting has been used around the world in dust collection application in wood shops. From oneperson shops in home garages, to large manufacturing plants.
Let’s take a closer look on why Nordfab ducting is one of the preferred solutions within the woodworking industry.
Benefits using Quick-Fit ducting
Easy & Fast to install
Quick-Fit ducting systems clip together. No rivets screws, or welding are needed, cutting installation and downtime by more than 45% compared to flanged ductwork installation.
Re-Useable
Quick-Fit ducting is easy to uninstall and relocate as you move machinery or have other changes in work areas, providing one of the lowest life cycle cost of any ducting product.
Fits most applications
Quick-Fit components are adaptable to existing ductwork.
Expert dust extraction from Fercell
Looking to expand manufacturing capabilities, alongside relocation to new premises, a bespoke kitchen and furniture manufacturer, based in North Oxfordshire, contacted Fercell to explore their options for an effective LEV solution.
From Fercell’s initial consultation and site survey, it was clear that the system would need to provide effective capture for dust and particulate from multiple wood machine tools, at any one time.
Fercell presented a proposal, which, following sign-off, led to the installation of a new local exhaust ventilation system.
Extracting the dust …
The solution consisted of a centralised ducting system, serviced by a UF6, multibreather, filter unit and high-efficiency MVS-HR15 centrifugal fan.
To optimise production space, the filter and fan were situated outside. With the filter unit manufactured from galvanised steel, it is designed to withstand the harshest of weather conditions.
With ~1.5m³ collection capacity, across six waste collection sacks, the UF6 is especially suited for high dust loading applications, as was the case here. With numerous machine tools in concurrent operation, the production department can be confident of extended
“Fercell designs, supplies, installs and services local exhaust ventilation systems, including dust, fume and spray extraction equipment, and has been doing so successfully for nearly five decades”
periods of operation before the quickchange collection sacks have to be exchanged.
Equipped with heavy-duty ‘SupaPoly’, dust-release, filters elements, the system has improved air handling and extended filter service life, when compared to either cotton or standard polyester media. The filtration efficiency, enables the clean, filtered air to be returned to the production area, to balance the building pressure and minimise heat-loss, during the cooler months, through an air makeup system.
Post completion of the installation,
a thorough examination and test of the system was carried out by a BOHS P-series qualified technician, to ensure compliance with the COSHH regulations and HSE guidance HSG258.
Fercell designs, supplies, installs and services local exhaust ventilation systems, including dust, fume and spray extraction equipment, and has been doing so successfully for nearly five decades. Fercell solutions are, always, tailored to meet each customer’s needs.
01622 791414
info@fercell.com
www.fercell.com
The HSE have announced that inspectors will be visiting woodworking businesses to assess if employers and workers know of the health risks involved. Will you comply with COSHH regulations?
Auto Extract Systems Ltd are UK and Ireland’s leading dust filtration solution provider and can help provide a pollution-free workplace. For your free, no obligation site assesment to ensure you comply with COSHH regulations then please contact us and quote “FJP2022”.
A Labour of Love? (Or is it timber?)
The new Labour Government has committed to a large house building drive, but with the drive to net zero, is this achievable? Chris Franklin, MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of articles exclusively for Furniture and Joinery Production.
The answer demands quite radical changes to the way we build houses, insulate, and heat them. All of these requirements should be good news for the UK woodworking industry.
A traditional house, constructed of traditional methods cannot get to net zero as too much carbon is used in the manufacture of traditional building materials. Also, a traditional brick and block house takes around eight months to build.
There is also a lack of skilled tradesmen – it was recently reported that the average age of a bricklayer is around 52 years
“The answer demands quite radical changes to the way we build houses, insulate, and heat them”
old and getting older. Following BREXIT, many skilled workers returned to their home countries, creating further skills shortages.
The new Government has committed to build 1.5 million homes over the next 5 years. The answer looks like timber framed houses. These can be made in factories off-site and then assembled quickly. Some house builders are claiming a house can be put up in five days using this method.
Within our industry we have seen the increase in engineered timber, with floor joists being replaced with timber “I” beams using softwood and OSB. They are lighter, stronger and straighter than conventional timber joists.
Using these techniques, whole floors can be pre-made along with walls and stairwells, as well as staircases. Add in timber windows and doors with triple glazing, with the windows made from engineered timber, and the whole thing looks feasible.
The last Government was pushing for the use of heat pumps, the problem being that the water temperature was too low for conventional radiators. There are new ranges of heat pumps being developed
that run at higher temperatures.
With timber-framed housing and prebuilt floors, underfloor heating can be installed as part of the build. The heating panels can be pre-installed in the floors during construction of the floors in the factory.
So, the answer is underfloor heating in a well-insulated building, made of timber, heated by a heat-pump, with the electricity coming from solar PV panels built into the roofing, charging a battery storage system with any off-site electricity coming from wind or solar generation.
The final part of this is that the factories making this new generation of housing must themselves be heated using the wood-waste from the construction of this new generation of house building methods.
These factories should ideally have solar PV on the roof generating their own electricity to power the machines and the dust extraction systems needed. Contact Ranheat for more information on its range of industrial Biomass equipment.
01604 750005
sales@ranheat.com www.ranheat.com
Extractly Ltd attains ISO Certification
Following the announcement this time last year that Extractly Limited had achieved ‘SafeContractor’ status, the company has now attained further recognition of the quality of its business processes that comes with the achievement of ISO 9001 and ISO 14001 Certification.
ISO certifications undoubtedly add credibility to a business’s reputation and are widely regarded as an endorsement of a company’s commitment to high standards, as Extractly’s General Manager, Kieran Redmond, explained: “Following discussions with Citation ISO Certification Ltd, formerly QMS, we made the decision to go ahead and put our practices and processes to the test.
“The initial motivation for wanting to achieve ISO Certification was led by our desire to gain a competitive edge in the marketplace by maximising customer satisfaction, and we were confident that ensuring our work was always carried out to the highest quality standards, with meticulous attention to regulatory compliance, could go a long way towards achieving this goal.”
Operations Director, Graham Day, who has supported Kieran throughout the process, added: “Kieran had invested a lot of time and effort into securing SafeContractor accreditation for Extractly and, although we hadn’t necessarily been documenting everything to the levels
“As well as enhancing the service we can offer to our customers, the process of ISO 9001 certification has helped to foster a culture of continuous improvement throughout the business”
required for ISO 9001, it was clear that we had already been fulfilling the majority of the obligations and responsibilities demanded by Citation.”
In conclusion, Kieran Redmond commented: “As well as enhancing the service we can offer to our customers, the process of ISO 9001 certification has helped to foster a culture of continuous improvement throughout the business, and we are all particularly proud to have achieved ISO 14001 which demonstrates how committed we are to minimising the environmental impact of our business with, for example, a comprehensive programme of waste recycling, implementing low energy lighting and, as widely as possible, adopting the use of hybrid and electric vehicles.”
01924 520462
info@extractly.co.uk
www.extractly.co.uk
SAVE ENERGY REDUCE COSTS
In many manufacturing facilities, extraction fans operate continuously, at full power, throughout the working day.
Even when some machines are not in use, and often during factory breaks, the powerful, energy-consuming fans continue to run at full speed – wasting valuable energy... and money!
With ECOGATE, the extraction system responds in real-time to variations in machine use. When a production machine is switched on, the greenBOX Controller opens a motorised damper to provide extraction for that particular machine.
With ECOGATE technology installed, an extraction fan will consume the minimum power required to provide optimum extraction – reducing electricity bills by 68% on average.
sales@ecogate.co.uk
Ostermann’s expansive adhesives offering
Europe-wide specialist in the trade of furniture edgings and fittings, Ostermann, possesses an impressively diverse adhesives portfolio, some of which we explore below ...
REDOCOL Osterbond
Ostermann has consolidated and expanded its range of REDOCOL contact adhesives under one product family, with five different products now available under the name REDOCOL Osterbond.
The family incorporates REDOCOL Osterbond Classic 540.00; REDOCOL Osterbond Smart 550.02/06; REDOCOL Osterbond Spray 570.02 Basic; REDOCOL Osterbond Spray 580.02 Basic, as well as a new product – REDOCOL Osterbond Spray 570.52 Fine Fix.
Characterised by an ultra-fine adhesive application, REDOCOL Osterbond Spray 570.52 Fine Fix is particularly suitable for extremely smooth and thin surfaces. This new addition also comes in a portable 22.1 litre tank.
The REDOCOL Osterbond product family now combines tried and tested products under one product line and offers the right contact adhesive for every application, whether solid, liquid, in a portable tank or a handy spray can.
“The REDOCOL Osterbond product family now combines tried and tested products under one product line and offers the right contact adhesive for every application”
REDOCOL Kantomelt Lightly Filled
With EVA hotmelt adhesives, carpenters/ cabinet makers can choose between filled, lightly filled and unfilled products. Filled versions contain resins and minerals, in addition to the pure adhesives. This makes filled EVA hotmelt adhesives particularly easy to process. Unfilled hotmelt, on the other hand, consists of pure EVA copolymer. The adhesive can be applied more thinly, and produce a thinner joint when the machine is optimally adjusted. The processing, however, is more demanding, and higher feed rates are recommended.
The EVA hotmelt REDOCOL Kantomelt lightly filled offers a good alternative. Compared to an unfilled hotmelt adhesive, the all-rounder is much easier to process and therefore particularly suitable for older and slow-running machines. There is no unwanted stringing or smearing of the adhesive.
The hotmelt adhesive is further characterised by low consumption and a thinner glue joint as well as good heat and cold resistance. The bondline comes close to the quality of unfilled products.
The hotmelt adhesive is available in natural and white. For light board colours and decors, the Ostermann experts recommend white. Darker colours and decors are best processed with naturalcoloured adhesive.
REDOCOL Kantomelt PUR LM with reduced isocyanate content
When processing edgings, hotmelt adhesives based on polyurethane (PUR) ensure a particularly good, durable and water- and heat-resistant bond. Since the requirements for occupational safety and environmental protection are increasing in the area of PUR adhesives, Ostermann has included a PUR hotmelt adhesive with a reduced monomeric isocyanate content in its range.
The new REDOCOL Kantomelt PUR LM is the first non-labelled PUR product of the REDOCOL brand. It is available as a 2kg block and in two colours (natural and white).
For more information, type in the search term “#REDOCOLLM” on the Ostermann website.
www.ostermann.eu
ADHESIVES FOR EVERY APPLICATION
We offer an extensive selection of different hotmelt, PUR, contact and special adhesives, white and wood veneer glues, plus the appropriate application devices and cleaners for your project. In addition, you will also find practical user tips from our experts.
For further information, go to www.ostermann.eu and type in
SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN. #adhesives
Chemique Adhesives – making the switch to less hazardous adhesives
In today’s challenging climate, there is a growing emphasis on environmental responsibility and for several years Chemique Adhesives, a UK manufacturer of industrial adhesives, has been pioneering innovative and sustainable bonding solutions.
For businesses using solvent adhesives in their manufacturing processes, it is an ideal time to review current work practices and make the transition to greener alternatives. This switch not only enhances productivity, but also contributes to broader sustainability initiatives.
Water-based and hot melt adhesives provide an eco-friendly solution when switching to safer adhesive options. Their versatility and ease of use make them a preferable option across various industries and can excel in a wide range of applications including foam bonding, furniture manufacturing, edgebanding, profile wrapping, mattress manufacturing and upholstery.
Both types of adhesive offer versatility in application, whether through automated or manual processes. Hot melts are typically applied using bead or spray techniques, while water-based adhesives are typically administered via spray or roller methods. By appropriately adjusting the formulation and viscosity, these adhesives can effectively meet diverse production needs.
Furthermore, these adhesives are environmentally friendly and minimise the impact of pollutants, as they are formulated without harmful VOCs (volatile organic compounds) which can be found in other adhesives. They form a strong bond and exhibit versatility in adhering to a variety of substrates, making them a popular choice across multiple industries.
“For nearly forty years we have made progressive steps towards replacing solvent-based adhesives from the workplace with our cutting-edge waterbased and hot melt adhesive systems,” comments Stuart Francis, Managing Director of Chemique Adhesives. “These pioneering products not only promote
“For nearly forty years we have made progressive steps towards replacing solvent-based adhesives from the workplace with our cutting-edge waterbased and hot melt adhesive systems”
a healthier workplace but also play a key role in reducing our environmental impact.”
Chemique’s experienced technical sales and service team can conduct a thorough review of a company’s existing bonding process and suggest a safer type of adhesive. On-site or laboratory testing is also carried out to prove that the recommended adhesive is not only a less hazardous option but can also offer cost savings, improved efficiency, and higher productivity.
As well as this, Chemique Adhesives can also install and regularly service all required application equipment for added peace of mind.
Contact Chemique Adhesives today to learn more about the benefits of solventfree bonding and how to successfully integrate them into your production process.
01922 459321
www.chemiqueadhesives.com
Five reasons you should book your woodworking machinery training with AMS
When it comes to woodworking machinery training, Advanced Machinery Services (AMS) stands out for its years of experience in the industry, proudly carrying the Wadkin Bursgreen trademark, and being led by ex-Wadkin directors with extensive knowledge.
1. Clear, engaging training that’s easy to understand
AMS designs its training sessions to be straightforward and practical, breaking down complex concepts into easy-tounderstand parts.
The goal is to make learning both effective and enjoyable. Trainers often receive feedback from experienced machinists who discover new insights during the training.
RM Design & Engineering praised their experience, noting: “Fantastic circular saw and bandsaw training last week from Advanced Machinery Services Ltd. The session was well-presented, and we all learned a lot. Luke’s practical hands-on teaching kept us engaged throughout the day.”
“AMS trainers are not just instructors; they are woodworkers and machinists with years of experience”
2. Learn from industry experts
AMS trainers are not just instructors; they are woodworkers and machinists with years of experience. They have spent their careers running and fixing woodworking machines, from the simplest tools to the most complex systems. They provide practical, real-world knowledge, helping your team understand and use machinery confidently and safely.
3. Certificate for five years – covering all aspects of health and safety
When participants complete the training, they receive a certificate valid for five years, ensuring compliance with industry regulations. This certification covers all aspects of health and safety related to woodworking machinery, helping to avoid potential fines and reduce the risk of accidents and breakdowns.
4. Training on all brands, models, and levels
AMS offers training on a wide range of woodworking machinery, from basic skills to advanced techniques. From planers and moulders to saws, spindle moulders, sanders, and grinders, AMS’s courses are designed to meet the needs of all types of woodworking machinery. Whether you need to train novices, refresh skills, or provide advanced knowledge, AMS’ courses cover it all.
5. Flexible training locations
AMS trainers can come to your site anywhere in the UK and Ireland, or you
can send your team to the AMS - Wadkin Bursgreen Academy in Leicestershire, avoiding disruption to your production.
Exciting new training opportunities
AMS is also excited to introduce new training courses, expanding its already comprehensive offerings. In addition to existing courses, AMS now provides specialised training in wood turning, abrasive wheel operation, and chainsaw use. Investing in AMS’s professional training enhances skills, improves safety, and ensures compliance with health and safety regulations.
“We value your time and make the booking process as straightforward as possible,” says AMS’s Training Director. “Simply contact us, and within 24 hours, you’ll receive a detailed quotation along with availability options. No complicated forms, no lengthy wait times—just a quick and efficient process.”
CLEAF luxury décors: Made in Milan. Loved by designers. And supplied exclusively in the UK and Ireland by James Latham.
CLEAF has a long track record of delivering best-in-class finishes. Founded in 1975 in Italy by the Caspani family, CLEAF has grown into one of the world’s most respected and celebrated decorative surface brands.
Now CLEAF’s beautiful materials will be available within the UK and Ireland exclusively from James Latham, the market leading independent distributor of timber, panels and decorative products.
A collection of over 100 attractive finishes in a variety of different tones, colours and patterns, plus a ‘made to order’ option on thousands of additional combinations, will be available only from James Latham’s depots.
“A collection of over 100 attractive finishes in a variety of different tones, colours and patterns, plus a ‘made to order’ option on thousands of additional combinations, will be available only from James Latham’s depots”
The best of the best CLEAF is widely known for the uncompromising high-quality of its surfaces.
What sets it even further apart are its unique processing techniques. When applied in the manufacturing process, the results are deeply textured surfaces which make its product nearly indistinguishable from the natural materials they mimic. Woodgrain, natural stone, burnished metals, fluted marbles and plush, full grain leathers are just some of the decorative finishes that add a natural style to interiors featuring CLEAF products.
Each of CLEAF’s panels are incredibly robust. The decorative layers are tightly bonded to a solid and sustainable chipboard substrate, making them suitable for almost any built-in or freestanding furniture application. Whether it’s an ultra-cool bar in a five-star hotel, or a sophisticated wardrobe for a spacious bedroom, CLEAF offers just the right materials – with just the right look – for the job.
And not only do CLEAF’s products look great; they stay looking great. They’re durable, easy to clean and ideal for high
traffic areas in commercial spaces, hospitality locations or the home.
Market leading distributors
By partnering with James Latham, CLEAF is putting its products in the hands of a tried and trusted distributor. Already established as a partner that understands CLEAF’s materials and customers, James Latham’s reach across decorative surface markets will bring the brand’s outstanding finishes to as wide an audience as possible.
Get your hands on CLEAF surfaces from James Latham
CLEAF surfaces are now available exclusively through James Latham. 65 of the brand’s decors are currently in stock, with the remainder of the full range, which can be pre-ordered, in stock from September 2024 onwards. A Clerkenwell showroom will also follow later in 2024, allowing visitors to witness the outstanding surfaces in person.
For more information on James Latham’s catalogue of CLEAF surfaces, visit www.lathamtimber.co.uk/cleaf
Manufacturer and supplier of ABS / PVC & Veneer Edgebanding material
We have an extensive range with over 3000 decors matching all main board suppliers as well as door manufacturers and paint colours.
Slitting Edgeband to any size is available on site as well as pre-glueing to order.
We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland.
Our website hosts its own decor finder which is a fantastic tool that lets you find an edge to board match within seconds.
We offer a wide range of veneer edging from local and foreign tree species, as well as fine-line veneers of various thicknesses and widths – fleece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls.
CAMCO Edging can meet requirements of large and small manufacturers
Q&A - Roly Ward, Head of Business Development, MEDITE SMARTPLY
MEDITE SMARTPLY is a market-leading manufacturer of sustainable timber construction panels. Here, Head of Business Development, Roly Ward, fills us in on the company’s offering, and in particular its impressive range of moisture-resistant MDF panels ...
Could you please give an overview of MEDITE SMARTPLY’s offering?
MEDITE SMARTPLY is part of Coillte, an innovative, FSC certified Irish forestry and forest products company. Based in Clonmel and Waterford, Ireland, MEDITE SMARTPLY produces a versatile range of Medium Density Fibreboard (MDF) and Oriented Strand Board (OSB) building products.
The company’s commitment to sustainability is central to its operations, ensuring that products are as environmentally conscious in their creation as they are in their application.
Both MEDITE SMARTPLY’s offerings are made from sustainable wood products. OSB is produced from FSC certified pine and spruce, while MDF consists of 40% wood chip and 60% by-product.
These products are among the most environmentally efficient building materials available, supported by a product-specific Type 3 Environmental Product Declaration, offering specifiers peace of mind.
Carbon captured in the panels during the growth of trees in sustainably managed forests remains locked in for the product’s
lifespan and the buildings in which they are used. All panels are fully certified, UKCA and CE marked, legally sourced, and sustainable. Using timber in construction is essential for creating a low impact built environment, as it typically has lower embodied carbon than synthetically produced materials.
The company collaborates with customers and the supply chain to support their carbon reduction efforts, promoting best practices within the industry and contributing to a reduction in overall carbon impact.
Could you talk more specifically about MEDITE’s MDF offering?
From its production and research plant in Clonmel, Ireland, MEDITE SMARTPLY offers a comprehensive range of MDF products designed to meet the diverse needs of users, specifiers, and designers. With a strong focus on research and development, MEDITE provides a variety of high-quality products and customer-led innovations. These advancements have improved key attributes such as finish quality, moisture resistance, and flame retardancy.
The production process at MEDITE ensures excellent machinability, providing splinter-free edges that are ideal for precise applications. MEDITE MDF’s consistent, smooth surface allows easy paint and finish application, reducing imperfections.
“From its production and research plant in Clonmel, Ireland, MEDITE SMARTPLY offers a comprehensive range of MDF products designed to meet the diverse needs of users, specifiers, and designers”
MEDITE MDF is also known for its sustainability and low formaldehyde emissions. Since 2010, all MEDITE products have been fully CARB2 compliant, meeting stringent standards for formaldehyde emissions, which is critical for environmentally sensitive applications.
MEDITE SMARTPLY continues to innovate and expand its product offerings, making it easier for customers to choose sustainable and responsible building materials. For example, the company’s high-performance wood panel MEDITE TRICOYA EXTREME offers a compelling alternative to traditional materials for nonstructural applications, both indoors and outdoors. The combination of acetylated wood fibre with MEDITE’s advanced manufacturing technology enables its use in situations where standard MDF panels would not suffice, while still retaining the design, fixing, and machining flexibility of traditional MDF.
With the added benefits of sustainability, lightweight, and design flexibility, MEDITE TRICOYA EXTREME opens up new possibilities for designers and even furniture makers.
Roly Ward, Head of Business Development
MEDITE TRICOYA EXTREME and MEDITE MR bathroom by Infinitus Bespoke Interiors
A luxurious London home recently underwent a complete bathroom remodel using MEDITE TRICOYA EXTREME and MEDITE MR MDF due to their exceptional water- and moisture-resistant properties and versatile machinability. Infinitus Bespoke Interiors specified these products for this ambitious art deco project, leveraging the smooth, consistent surface for intricate machining into bespoke decorative elements like cupboards, furniture, and curved ceiling cladding.
MEDITE TRICOYA EXTREME was chosen for areas likely to come into contact with water, ensuring the longevity of the installation with its 50-year guarantee, even in humid conditions.
Could you please take us through the benefits of moisture-resistant MDF panels?
Modern moisture-resistant MDF offers enhanced durability, functionality, and aesthetic appeal, making it ideal for various furniture applications.
The benefits of moisture-resistant MDF panels include:
• Improved durability: Moistureresistant MDF outlasts regular fibreboards in areas prone to moisture, offering a longer lifespan and reducing maintenance costs.
• Enhanced machinability: These panels allow for smooth, precise cuts, ensuring high-quality finishes.
• Ease of use: Some MDF options eliminate the need for sanding and priming, streamlining projects and saving time.
Examples of moisture-resistant MDF panels from MEDITE SMARTPLY, in addition to the MEDITE TRICOYA EXTREME, mentioned above include:
MEDITE MR LITE: A lightweight, moistureresistant MDF suitable for non-stressed applications like kitchen and bathroom furniture, skirting boards, and general interior joinery. MEDITE MR LITE can be used in accordance with L-MDF.H (Option 1) as defined in EN 622-5. It serves as a substitute for softwood in non-stressed applications and can be used in applications where light routing is adequate. For more demanding applications, the options below are recommended.
MEDITE MR PLUS: This primed MDF is designed for humid conditions in accordance with MDF.H (Option 1) as defined in EN 622-5 and is perfect for furniture and general joinery. It features a UV-cured coating system, reducing the need for additional priming and sanding, and offers superior end-product quality.
Primed on both surfaces with an opaque UV-cured coating system, it provides a matt low gloss topcoat that is the perfect smooth base for further application of water or solvent-borne paint products by brush, roller or spraying equipment. This enables savings and reductions in the finished coating systems while maintaining superior end-product quality.
MEDITE OPTIMA: Engineered for high density and enhanced machinability, this MDF has an extra smooth surface, requiring less paint and offering significant cost savings. It is ideal for creating highquality, moisture-resistant furniture and joinery.
Designed for humid conditions in accordance with MDF.H (Option 1) as defined in EN 622-5, it is used as a
substitute for softwoods and hardwoods in non-stressed applications such as kitchen furniture, bathroom furniture, architectural mouldings, window boards, flooring, and general interior joinery.
What sets MEDITE SMARTPLY’s offering apart?
MEDITE SMARTPLY stands out for its unwavering commitment to sustainability and innovation. All timber used in its products is sourced from sustainably managed, FSC and PEFC-certified forests, ensuring responsible forestry practices. MEDITE SMARTPLY goes a step further by utilising fast-growing trees that lock up carbon during their lifespan, significantly contributing to the reduction of the construction industry’s carbon footprint. In addition to its sustainability credentials, MEDITE SMARTPLY is at the forefront of innovation, continually developing advanced wood panel solutions that meet the evolving needs of the market. This combination of sustainable practices and cutting-edge technology sets MEDITE SMARTPLY apart as a leader in the industry.
www.mdfosb.com/en
MEDITE OPTIMA - Shaker Doors by John Penny Bespoke Joinery
MR PLUS - John Penny Joinery
MR PLUS - John Penny Joinery
The latest SCM innovations for panel sizing
The gabbiani p range has expanded with the new p95 and pt95 models, suitable for both batch one and mass production. These automated machines, affordable to all users, make the production process intuitive and safe thanks to its guiding technology.
These new models will be equipped with all the higher-end features and options that the market demands:
• FLEXCUT 1/S: more cuts in less time.
• High performance enabled by the use of two fully independent pushers.
• Dramatic reduction in machine cycle time due to simultaneous processing of multiple bars with differentiated cuts.
• Cutting with high finishes up to 50 m/min, thanks to blade motors with power up to 18.5 kW.
• Led indicators of both front and rear loading in the presence of lifting table.
• Led device for guided positioning of movable air floating tables.
• Angular cutting device provides for inclination of the squaring guide by handwheel and automatic positioning at panel dimension by a linear stop positioned on the main pusher.
Maestro Stackwise
This state-of-the-art solution is designed to increase efficiency and productivity. The system uses advanced algorithms to analyse and optimise piece stacking
during the made-to-measure cutting process, ensuring that they are strategically placed to achieve maximum efficiency, reducing scraps to a minimum and maximising return.
Maestro optiwise
Nowadays, being able to rely on sustainable processes which optimise both the consumption of raw materials and relative costs as much as possible is a requirement which has become ever more pressing for companies working with wood.
Panel cutting is a particularly crucial part of the production cycle and any improvement in this area could have a very significant impact on profits. This is why SCM has developed its Maestro optiwise optimisation software for panel saws. Let’s take a look at its advantages:
Less waste: One of the most significant advantages in using Maestro optiwise is its ability to maximise the use of material. SCM’s software was designed to optimise panel cutting diagrams, reducing waste to a minimum. The software intelligently arranges the cuts by ensuring that as much as possible of each sheet of material is used.
Sustainability and cost reduction: The efficient use of material achieved with SCM’s software can help companies reduce the impact on the environment while simultaneously bringing down production costs.
“The
efficient use of material achieved with SCM’s software can help companies reduce the impact on the environment while simultaneously bringing down production costs”
Increased productivity: Maestro optiwise’s easy parameter setting allows you to “customise” the cutting result to suit actual production demand, after which, SCM’s panel saw optimises the steps needed to machine the material.
Simpler management: Maestro optiwise’s user-friendly interface simplifies the entire machining process. It is easy to use and integrates perfectly with the panel saw, making it accessible even to less qualified operators.
Customisation and flexibility: Maestro optiwise is not a “standard” solution. The software can be customised to meet specific production requirements. Parameters and priorities can also be set to suit objectives and company preferences.
Reporting: Maestro optiwise offers complete reporting tools. This approach, based on data, helps companies make strategic changes to optimise their work.
Integration with other SCM solutions: Maestro optiwise integrates perfectly with SCM’s extensive range of products, enhancing efficiency and productivity. Investing in Maestro optiwise: means achieving the maximum potential from an SCM panel saw and opening up unimaginable new horizons for one’s business.
www.scmgroup.com
gabbiani p95
Maestro optiwise
gabbiani pt95
Sayerlack. Coatings which protect the most precious houses. And all the others.
From rigorously tested coatings and finishing systems to products tailored to the specific requirements of the customer. Always with the same quality, always with the same care. Sayerlack offers coating professionals a wide range of protective and decorative finishes, long-lasting, of the highest quality and with low environmental impact. The most innovative solutions for the enhancement beauty and protection of all surfaces inside and outside the home. www.sayerlack.com
Upgrade your production process with AE Sewing Machines
For upholstery manufacturers, investing in new equipment is not just an option –it’s a necessity.
Henry Ford famously said, “If you need a machine and don’t buy it, you will ultimately find that you have paid for it and don’t have it.” This timeless insight is particularly true for upholstery manufacturing. Upgraded equipment streamlines production processes, reduces labour requirements, and allows you to take on more orders without compromising on quality.
The initial investment may be daunting, but the long-term value and cost savings are substantial. Faster, easier production at higher standards benefits both workers and the business. For example, customers swapping outdated upholstery trestle tables for Rexel ST-3 pneumatic lifting tables have been shown to increase productivity by at least 14%.
“AE Sewing Machines has worked with companies ranging from boutique start-ups to furniture giants like DFS, with its advanced equipment and unrivalled technical support setting it apart”
Older equipment often becomes unreliable, requiring frequent, costly repairs and resulting in wastage. Over time, the loss of potential output and upkeep cost of persevering with old equipment far outweigh the cost of upgrading.
AE Sewing Machines offers a comprehensive range of equipment, including sewing machines, band knives, lifting tables, and chair presses. Its team understands the unique demands of upholstery production and has specially selected its product range based on extensive industry experience.
AE Sewing Machines has worked with companies ranging from boutique startups to furniture giants like DFS, with its advanced equipment and unrivalled technical support setting it apart.
By upgrading your production process with AE Sewing Machines, you’re not just investing in new machines, but in the expertise and support of a company dedicated to your success.
AE Sewing Machines supplies a wide range of industry-leading upholstery sewing machines designed to produce perfect seams on leather, canvas, and other heavy-weight materials. Its selection covers a range of different bed types available to suit all applications, notably post-bed and long-arm options for sewing bulky or awkwardly shaped items with ease.
The Juki models the company recommends are industry favourites, known for their precision and reliability. This ensures that every stitch and seam consistently meet the highest standards, securing your reputation for producing high-quality, durable upholstery products. For more information, visit AE Sewing Machine’s website or chat to its team for personalised recommendations or to arrange a site visit.
0330 332 6205
info@ae-sewingmachines.co.uk
www.ae-sewingmachines.co.uk
Blum SPACE TOWER
✓ Available to buy from HPP
✓ Versatile design
✓ For easy, all-round access
✓ Flexible storage
Tel: 0161 628 1147 | Email: info@hpponline.co.uk
Order online today at board doors
Extensive range of for furniture
Elli Design transforms production process with Caracol’s 3D printing solution
Furniture has always been considered a durable good, but even this sector has been facing hyper-consumerism and the standardisation of lines and proposals. With this context in mind, Italian start-up, Elli Design, has built a solid collaboration with Caracol, leveraging its 3D printing robotic technology’s capability.
Thanks to the skillset of Caracol’s team, Elli has reshaped the development and production of its design lines with a valuable degree of sustainability and customisation, working on interior projects for public, commercial and hospitality spaces.
Elli was founded by CEO Alessio Elli and COO Alessio Frigeri in 2021. They had three main drivers in mind: sustainability and circular economy; innovation and technology; and social responsibility. Their goal was to bring these pillars to life as tangible objects that could translate into a new Italian design aesthetic, as well as adopt a new approach to manufacturing, focusing a lot on customisation and modularity of their furniture elements.
“We make furniture that meet the principles of eco-design: use of recycled and recyclable materials at the end of their life; design for circularity which wants multifunctional, adaptable, reusable,
repairable products; planning of second hand, Extra-Life and Made&Remade practices,” – says CEO, Alessio Elli.
“Our manufacturing processes counteract value destruction, having in mind the entire life cycle of the product. For this reason, we have chosen Caracol’s robotic platform Heron AM to produce our products, and we have asked the support of their team to truly leverage the opportunities and potential of innovation and additive manufacturing, while guaranteeing equal quality and creativity that distinguishes Made in Italy design.”
The company’s ambition and portfolio has been validated by the numerous
awards and recognitions it has achieved, starting from 2023, when the Italy-USA Foundation nominated Elli Designed as the best Italian innovative startup with the America Award – Innovation. In the same year, ZERO Furniture System won the Archiproducts Design Award for Sustainability, and DOUBLE Armchair was acknowledged as the Best product of the show and Sustainability at the BDNY in New York.
The fruitful collaboration with Caracol, to bring innovation within the manufacturing of these design series, started even earlier than that – from the inception of Elli as a startup. Besides the DOUBLE Armchair and ZERO system, Caracol supported Elli with the concept development and 3D printing of SOHO Dining Table and Chair, as well as BRYANT Coffee Table. In both cases, the use of LFAM technology unlocked new ways of making furniture that enhanced design freedom and production optimisation. The circular shapes of both tables, together with their peculiar surfaces’ patterns, wouldn’t be possible or would require multisteps production processes in case of traditional manufacturing techniques such as injection molding and rotomoulding. Moreover, the optimisation of the design facilitated the assembly of each table’s base with its top, thanks to custom hooks directly integrated within the base.
DOUBLE
DOUBLE is an indoor armchair previewed at BDNY2023 in New York and winner of the Best Product of the Show and Sustainability awards. The design concept centres on balancing aesthetics, form, and function, with a strong emphasis on minimising environmental impact during production, using biodegradable materials, and promoting recovery, reuse, and remanufacturing at the end of the product’s life.
Characterised by soft, flowing lines and elegant curves, this furniture piece is designed for public spaces, lobbies and hotel rooms, with a view to sharing and conviviality. To improve the ergonomics without compromising its edgy shapes, the 3D modelling has been key. At the same time, the real need of extreme customisation translated into a unique design that wouldn’t be possible with traditional manufacturing techniques.
“LFAM technology unlocked new ways of making furniture that enhanced design freedom and production optimisation”
ZERO
ZERO is the Winner of the Archiproducts Design Award for Sustainability 2023. It embodies the concept “simplification is the greatest sophistication” and stresses the intrinsic peculiarities of a furniture product such as durability, reuse, and repair.
Compared to products with similar form and function, ZERO system is made of only two materials, assembled without the use of glues. The structural bodies of each element have been designed and 3D printed with functional hooks for smooth and durable assembly.
The use of Caracol’s large format additive manufacturing technology, Heron AM, enabled Elli Design’s production to generate net zero waste, with the broader possibility of reuse of material of nonconforming products. The improved lightness positively impacted on the logistics and production spaces, together with the modularity of these elements that can be printed directly from the 3D design, following custom sizes and requirements. Finally, designing and engineering for additive manufacturing, and 3D printing with Heron AM platform led to drastically reducing the construction complexity, eliminating pre- and post-production processing steps.
www.ellidesignfurniture.it
Introducing Columbus Wood –a new entrant to the UK market
Columbus Wood is a new entrant in the UK market. The owner and director, Jeppe Strange, has been supplying furniture factories in Romania and Poland with Birch Wood for framing for many years. He has closely collaborated with factories to develop a product that is easy to use in production. One of the main concerns has been the quality of strength and sorting.
Columbus Wood offers Birch Wood for framing that does not require additional sorting and can be directly utilised on the production line. Denholm Good Logistics, Felixstowe, is the logistics partner and handles import, warehousing, and logistics.
The business concept aims to offer competitive prices for a quality product that meets the needs of furniture manufacturers. This is why the company has outsourced warehousing and logistics. Ordering and communication are convenient via email, WhatsApp, Viber, or phone.
Columbus Wood maintains a stock of 24 x 45 x 3000mm in Felixstowe, with other dimensions available upon request. Starting in October, the company will import Beech Wood in furniture grades A and B from Georgia. This will be available in 25mm/32mm/50mm/60mm, in random width.
www.columbus-wood.com
Hoffmann Machine Company’s hero product
Hoffmann Machine Company was founded in 1990 by Dr Walter Hoffmann and his two sons, Thomas and Martin. Initially, they designed and built machines in their father’s garage, each sale allowing them to buy more parts and build the next machine. As demand grew, they moved to some sheds in their grandma’s garden and eventually on to where we find the company today, with its Head Office in Bruchsal, Germany. Many of the original staff are still with the company.
Today, Hoffmann Machine Company designs and manufactures routing machines (MU range), double mitre saws (MS range), specialist tooling and custommade machinery. These machines are built on-site in Bruchsal and delivered all around the world, in close co-operation with the customer to ensure quality and performance.
Modern technology and new manufacturing methods have raised the expectations of users of woodworking machinery. In a competitive market. This is why Hoffmann uses only the very best and state-of-the art components.
“Our machines are built to the highest standards, utilising leading edge technology that is driven by the needs of our customers. Customer satisfaction is our primary concern. We seek to provide the best in quality, delivery and after sale service,” says Thomas Hoffmann, MD.
A proven mechanical feature
Shortly after founding the company, and after several years of development work by Thomas and Martin whilst working abroad in the U.S., an event took place with far-reaching implications – the idea that resulted in the “Hoffmann-Schwalbe” (Hoffmann Key). Designs and tests were carried out on numerous, sometimes even extreme applications. The result is a molded four-dimensional key in a double dovetail shape with obliquely converging ribbed inner surfaces, which is able to draw together two work-pieces in a stable and permanent joint. The Hoffmann Key changed the business activities of Hoffmann forever.
“The joining of work-pieces and components of all kinds, by our customers, has become a core part of the company. For this we offer a wide range of Hoffmann Keys and other related jointing systems with extensive processing techniques for both large- and small-scale operations. To an expert, the advantages of this unique joining system are obvious. Uncomplicated, durable, efficient and economical,” explains Thomas Hoffmann.
The hero product
Now on the MU 3 version, Dovetail keyways are routed into all mating parts and the frames are assembled by applying some glue and inserting Hoffmann Dovetail Keys. These Keys draw the parts together to form a tight, secure and permanent joint. No large clamping tables or bar clamps are required, and the frames can be finished immediately upon assembly.
All dovetail routing machines can process regular mitre joints and butt joints. This thoroughly revised machine has been reworked, updated and adapted to suit the current and future needs of the industry, with many new additional features. Ergonomic, user-friendly as well as up to date, the new MU-3 is available in four versions.
“Our machines are built to the highest standards, utilising leading edge technology that is driven by the needs of our customers”
• MU-3 entry level version for the quick and precise routing of dovetail slots.
• MU-3 D Digital version, with electronic two-axis display for the adjustable routing depth, as well as the positioning of the centre fence for the routed slot location. It is ideal for high precision work.
• MU-3 P Pneumatic version for series production and high throughput. Pneumatic workpiece clamping and controlled router feed. The MU-3 P is operated by foot-pedal control.
• MU-3 PD Pneumatic/ Digital version – the top machine with the highest operating comfort for a wide range of requirements. Functional features are similar to MU-3 P with a digital twoaxis display for the adjustable routing depth as well as the positioning of the centre fence for the routed slot location.
01524 841500
info@hoffmann-uk.com
www.hoffmann-uk.com
Blum SPACE TOWER – out-of-this-world storage convenience
Space and storage loom large on most consumer wish lists, hence the ‘all you need is space’ campaign by Hill’s Panel Products (HPP) and its trading partner, Blum.
Each month, the two renowned companies are highlighting products that improve on workspace and workflow, space and storage, and convenience – a brilliant example of which is the Blum SPACE TOWER.
The SPACE TOWER larder unit is everything you would expect from Blum. The ultimate in practical convenience, the SPACE TOWER provides:
• Pull-outs that can be opened individually, giving the user clear visibility and direct access to the contents, which are accessible from three sides – left, right and front.
• Storage using the full depth of the housing cabinet, enabling full extension of each shelf.
“The clever cabinet solution makes full use of the space available so that provisions are kept together and clearly organised”
Ample storage space
The primary objective of SPACE TOWER is to provide ample storage space. The clever cabinet solution makes full use of the space available so that provisions are kept together and clearly organised.
High, closed drawer boxes ensure that provisions are stored securely, meaning that nothing can fall out from the side or the back.
Inner dividing systems mean wellorganised storage space, allowing the user to keep everything nice and tidy. They also securely hold provisions so that flour, sugar and rice won’t tip over, for example.
Each pull-out boasts high stability and impressive load-bearing capacity (up to a total weight of 70 kg per drawer with a maximum total capacity of up to 350 kg).
Narrow or wide – the ultimate in convenience
SPACE TOWER is available in various heights, widths (ranging from 300mm to 1200mm), and depths, offering a great opportunity for customisation.
The smaller unit, for example, is ideal for a kitchen with limited space, while larger variations can hold enough for even the largest family.
Great design scope
Just because SPACE TOWER is termed a
larder unit, don’t think of it as only being good for kitchen projects.
It is also ideal for bedrooms, hallways and bathrooms with all its built-in storage and convenience just as handy for clothes and/or toiletries.
And SPACE TOWER is compatible with Blum’s LEGRABOX and TANDEMBOX drawer systems and the MOVENTO and TANDEM runner systems.
HPP – official Blum partner
HPP, which has its manufacturing and supply headquarters in Oldham, Lancashire, and a trade counter in Sheffield, Yorkshire, has been trading with Blum throughout its 33-year history.
Most Blum products are available off the shelf for next-day delivery across the UK. www.hpponline.co.uk
I feel wood
Customised kitchens made easy
Customers are demanding more from their kitchen and furniture designs, and competition for work can be fierce. As such, manufacturers are seeking services which help save them time to cater for an increased workload, and which also achieve a high-quality output to ensure customer satisfaction.
In addition, recent research conducted by Häfele UK has revealed that almost half of homeowners (46%) want to invest in home improvements in the next year, with kitchen (23%) and bathroom (21%) renovations two of the top three planned refurbishments. With homeowners keen to increase their spending in these areas, the industry requires extra support to streamline their workloads.
In answer to this, Häfele has launched Service+ Customised, offering a wider range of custom-manufactured solutions – including bespoke timber drawers and customised worktops – which make it as simple as possible for the industry to take on additional work while creating bespoke furniture and installations that meet their customers’ unique tastes.
Häfele’s Bespoke Timber Drawers have fully dovetailed joints, are available in a choice of timbers and have a suite
“Through Service+, Häfele is offering the extra pair of hands the industry needs to meet ever changing customer demand, and ensure that every project along the way has its own personal rubber stamp”
of complementary accessories like cutlery inserts and knife blocks. They can be tailored against a long list of personalisation options, including a choice of shaped sides, flat or stepped top, and handle cut outs. And for the ultimate in personalised design, the drawers can have router or laser engraved to feature a customer’s choice of text.
Meanwhile, Häfele’s Customised Worktop Service helps achieve precise, customisable designs, while also saving time during the installation process.
Suited to kitchen, bathroom or utility room projects, users simply select their choice of solid surface and compact laminate worktops from Häfele’s Maia, Minerva, Mariz or Metis ranges, and the products will be manufactured to specification using high-quality craftsmanship. Advanced cutting tools and technologies ensure precision and accuracy for island joins, radius corners and sink cut-outs, eliminating gaps or unevenness when fitted. Both stain and heat-resistant, the worksurfaces are available in a variety of
colourways and finishes.
Service+ Customised customers can also order a combination of readyconfigured products and components packaged to their needs. Both bespoke worktops and timber drawers can be instantly quoted for and ordered online through MyHafele, with no minimum order quantity, then delivered straight to site.
Our kitchens represent who we are – our personality, our hobbies, our way of life. So, when it comes to their design, it pays to ensure customers have the option of including features and finishing touches that reflect their individuality. Through Service+, Häfele is offering the extra pair of hands the industry needs to meet ever changing customer demand, and ensure that every project along the way has its own personal rubber stamp, while maintaining exceptional standards of quality.
www.hafele.co.uk
Veneered
Q&A: Neil Newbrook, Mirka’s Business Sector Manager for Wood, UK
We spoke to Mirka’s Neil Newbrook, Business Sector Manager for Wood, UK, about the unique attributes and benefits of Ultimax® Ligno ...
What makes Ultimax® Ligno especially good for wood sanding applications?
Every part of Ultimax® Ligno has been developed with wood applications in mind. However, I would say that one of the most important features of the new Ultimax® Ligno Disc is dust extraction. The disc has been designed to pull the wood fibres across the disc’s surface as easily as possible and prevent the disc from getting too hot.
The biggest downside to sanding wood is that as you build the heat up, you can melt the resin that comes out of the wood and that’s what clogs discs. With Ultimax® Ligno, the white channels don’t have any grain on them at all. So, the dust can move very quickly and smoothly along these channels towards the extraction holes, as the dust is moving so easily across the surface of the disc.
What are the benefits customers see from using Ultimax® Ligno?
All in all, Ultimax® Ligno is the result of years of research at Mirka. The key benefit to the user is an unrivalled surface finish on wood substrate, making the wood look more alive and leaving the perfect surface for subsequent coatings. In addition,
Ligno has strong resistance to edgewear, minimal grain loss and remains free from clogging throughout use.
What is the difference between Ultimax® Ligno and Abranet®?
Good question! Ultimax® Ligno is not a replacement for Abranet®, I can see why you would compare the two products. In some ways they are similar, but their building blocks are different in every way. Ligno is a paper-backed abrasive with excellent airflow, which is very important for keeping the substrate cool; Abranet® achieves this cooling effect with the holes in the net. The grains are different – Abranet® is Aluminium Oxide, Abranet® Ace is ceramic, Ligno is a mix of both. Each product has a different resin system and manufacturing process.
What is the make-up of Ultimax® Ligno?
We developed our own latex-impregnated paper for this product to achieve flexibility, good edgewear and flatness in combination with our new maker technology-C-paper. We use a ceramic and aluminium oxide grain blend which is perfect for cutting hardwoods or softwoods without clogging.
“Through extensive testing, the R&D team discovered the ‘hourglass’ shape’s optimal cutting performance for wood sector substrates”
The pattern on Ultimax® Ligno is very unique, how did Mirka come up with this? Interestingly, Mirka tested 64 patterns before deciding on the distinctive hourglass shape. It’s not just the right shape, but the right size to cut effectively while allowing airflow over the disc. That’s only possible thanks to Mirka’s grain printing technology. Through extensive testing, the R&D team discovered the ‘hourglass’ shape’s optimal cutting performance for wood sector substrates as it allows the disc to cut at every single part of the surface, ensuring exceptional sanding results.
The holes on Ultimax® Ligno don’t align with the extraction holes on the backing pad, why is this?
Ultimax® Ligno features a strategically chosen Multifit hole pattern, eliminating the need for precise alignment. It is always correctly fitted without needing to align the abrasive to match the dust extraction holes specifically. This pattern effectively directs dust towards the holes located on the backing pad; you will notice that no dust gets passed the outer perimeter.
Is Ultimax® Ligno a sustainable product? The production method reduces energy consumption, as the process for curing the glue is more efficient. Ultimax® Ligno also has superior adhesion with VOC-free resin, ensuring a safer and healthier choice for both users and the environment. www.mirka.co.uk
Turning vague ideas into precise cuts
We build innovative and absolutely reliable sliding table saws especially for people like you who place such high demands on their craft. So that you can turn your visions into reality. With millimetre precision. In addition to the high-quality basic equipment, MARTIN sliding table saws offer numerous useful and patented options that make your daily work more precise, more reliable and ultimately more enjoyable.
England and Wales
MWM Mark eld Woodworking Machinery Ltd. – www.mwmachinery.co.uk
Republic of Ireland HIGH-TECH MACHINERY Ltd. – www.high-tech.ie
The MARTIN Xplane cutterhead provides premium surface quality
The MARTIN Xplane cutterhead with three rows of knives impresses with a remarkably smooth operation even when idling. This impression is again underlined with the cutterhead in action – it works at a very low noise level. Even the largest chip removals require surprisingly low motor power – another advantage. What is really fascinating, however, is the surface quality that can be achieved with the Xplane, even on difficult types of wood.
MARTIN has been offering planing cutterblocks with individual, spirally arranged knives since 2011. What was initially viewed rather sceptically has become a serious alternative to the established systems in recent years. Intensive development work and extensive trials have finally led to a perfect result: the three-row Xplane shaft from MARTIN. It is generally recognised that far better surface results can be achieved with a so-called shear cut than with straight, nonangled blades. The Xplane achieves highly impressive results, particularly in knotty areas, such as around branches, but also with woods that are difficult to plane, such as robinia. The ideal design of the three rows of knives minimises or even eliminates tears. This reduces expensive
reworking, which is usually required for every planed surface.
In addition to the optimum arrangement of the knives and the correctly selected number of rows, the shape of the knives themselves is also an important point. With the XS knife, MARTIN supplies a specially ground, arched knife. The result is smooth, barely perceptible transitions between the individual knife tracks, optimum chip removal, remarkably low cutting pressure and reduced chip size.
The XS knives made of carbide have a service life that is around 20 times longer
“The Xplane achieves highly impressive results, particularly in knotty areas, such as around branches, but also with woods that are difficult to plane, such as robinia”
than conventional planer knives. This saves costs and, incidentally, opens up completely new machining possibilities. Even MDF can be planed without any consequences. If the cutting edge is damaged, for example by metal inclusions or small stones, it is not necessary to replace the entire set of knives on the cutterhead. Simply turn two or three small, low-cost hard metal knives on the shaft, and you’re done. Each XS blade has four uses and therefore also makes a noticeable contribution to reducing costs. The spiral arrangement of the knives on a cutter block, which is in the nature of this arrangement, leads to a considerable reduction in the noise generated. The perceived noise pollution is reduced by up to 50% thanks to the Xplane shaft (compared to a traditional cutter block with four knives). This makes both working with the machine itself and working in its surroundings much more pleasant.
The three-row MARTIN Xplane shaft is a precision tool that achieves excellent planing results even on difficult materials thanks to its unique design. sales@martin.info www.martin.info
The Salvamac Group continues growth in 2024
The Salvamac Group is experiencing significant growth, marked by an expanding product range, innovative advancements, and increasing sales. This is complemented by new collaborations established in various countries around the world. These partnerships, forged with well-prepared local dealers, have allowed Salvamac to export its cutting-edge technology on a global scale.
Salvamac expands production capacity with new facility
Founded with a vision to revolutionise the woodworking industry, Salvamac has consistently been at the forefront of technological innovation. The company prides itself on delivering high-quality, reliable, and efficient machinery that meets the evolving needs of its customers.
Salvamac’s commitment to sustainability, customer satisfaction, and ethical business practices has established it as a trusted name in the woodworking sector. With a dedicated team of experts and a passion for excellence, Salvamac continues to set new standards in the industry.
“Salvamac’s semiautomatic crosscut saws and optimising saws are designed to deliver precise cutting through the company’s unique 3 S’s method: Safe, Simple, and Solid”
To support its continuous growth, Salvamac is also expanding its workforce. This increase in personnel will help the company meet the rising demand for its products and maintain its high standards of quality and service.
In 2024, Salvamac has opted to showcase its products at major trade fairs in Germany, Poland, Italy, and the USA. These events provide a platform for Salvamac to demonstrate its latest innovations and connect with industry professionals, further solidifying its position in the market.
An expanded and innovative range of legend crosscut caws
Salvamac is excited to introduce new products, including an expanded range of Legend crosscut saws. These new models incorporate significant technological innovations, enhancing performance and usability for a wide range of applications.
Salvamac’s semi-automatic crosscut saws and optimising saws are designed to deliver precise cutting through the company’s unique 3 S’s method: Safe, Simple, and Solid. These principles ensure that Salvamac machines are not only efficient but also user-friendly and reliable.
The big success of Salvamac in the last month is also down to its optimising saws, specialised machines that cut wooden boards to specific lengths, removing defects and optimising the material for subsequent processing. These machines can handle both single boards and packages of boards, offering versatility and efficiency.
The machine cycle begins with reading the loaded material, which is then “optimised” according to dimensions input into the software. Optimising saws represent an evolution of traditional cutting methods, capable of processing
large quantities of material automatically while ensuring millimetre precision in every cut.
Salvamac’s optimising saws, such as Salvapush 2000 and Salvacut 5000, are engineered to ensure maximum wood yield and exponentially higher performance compared to radial saws. Most importantly, they offer absolute safety for operators. These machines are integral to modern woodworking operations, combining efficiency with precision and safety.
Legend: the ideal cutting center
Salvamac’s semi-automatic crosscutting saws from the Legend series represent the ideal cutting center. Starting with entry-level models like the Legend 500, equipped with roller conveyors and pneumatic stops, to advanced system combos with SalvaStop, featuring electronic positioners for both push and stop modes, these machines cater to a wide range of cutting needs. Salvamac continues to lead the way in woodworking technology, driven by a commitment to innovation, quality, and customer satisfaction. The future looks bright for Salvamac as it continues to expand its reach and enhance its product offerings. www.salvamac.com
Quickfit TL5 Dowels combine versatility with performance
The innovative Quickfit TL5 “Full Metal Jacket” dowels from cabinet hardware expert TITUS, provide strong, reliable joints in all types of wooden materials, including MDF, chipboard and solid wood. This means that it is no longer necessary to use different dowels for different materials, or to reinforce joints by adding supplementary wooden dowels.
In addition, the new dowels – which are part of the TITUS “Engineered for Your Kitchen” programme – offer fast, tool-free insertion, reducing assembly time by up to 50% for home-assembled furniture. Alternatively, for maximum efficiency in volume produc-tion applications, they can be inserted automatically using TITUS FastFit machines.
Quickfit TL5 dowels, which are used in conjunction with TITUS Cam5000 cams, incorporate an expanding steel sleeve that provides high resistance to torsion and pull out. This ensures rigid furniture construction, with complete freedom from the tendency for joints to loosen over time. Furniture using the dowels can also be disassembled and reassembled repeatedly without compromising joint integrity.
The dowels are designed for insertion into a 5mm hole and, on insertion, they positively and reliably engage with the hole, greatly simplifying subsequent assembly steps. When edge inserted, the dowels immediately engage with the cam and remain securely positioned until the cam is tightened.
“The new dowels – which are part of the TITUS “Engineered for Your Kitchen” programme – offer fast, tool-free insertion, reducing assembly time by up to 50% for homeassembled furniture”
A further key feature is that the special design of the dowel head adopted for these innovative and time-saving products means that the performance of Quickfit TL5 dowels is unaffected by edge-to-holecentre (ETHC) tolerances of up to ± 1 mm. Therefore, they easily accommodate not only drilling inconsistencies, but also the natural movement of wooden panels. The dowels can be supplied in versions to suit ETHC dimensions of 24mm and 34mm. The required hole diameter for the face board is 5mm, and for the edge board 8mm. The minimum hole depth in the face board is 12.5mm.
www.titusplus.com
Castle Pocket Routers
Castle Pocket Routers
Castle Pocket Routers
Castle Pocket Routers
Castle Pocket Routers
TSM22 Pocket Router
TSM22 Pocket Router
TSM22 Pocket Router
TSM22 Pocket Router
Router Cutters
Router Cutters
Router Cutters
Router Cutters
Router Cutters
A
Dustless Made Simple
Dustless Made Simple
Dustless Made Simple
Simple
Dustless Made Simple
The most popular Pocket Router in the Castle range has been re-designed with a new lift up table top. This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications. Other models available see www.ataeng.com
The most popular Pocket Router in the Castle range has
The most popular Pocket Router in the Castle range has been re-designed with a new lift up table top.
A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters.
This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications.
The most popular Pocket Router in the Castle range has been re-designed with a new lift up table top. This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications. Other models available see www.ataeng.com
The most popular Pocket Router in the Castle range has been re-designed with a new lift up table top. This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications. Other models available see www.ataeng.com
Other models available see www.ataeng.com
A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters.
A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters.
Extensive Stock
A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters.
Extensive Stock
Extensive Stock
Extensive Stock ATA carry an extensive stock of cutters, tool holders and collets, for next day delivery.
Extensive Stock
ATA carry an extensive stock of cutters, tool holders and collets, for next day delivery.
ATA carry an extensive stock of cutters, tool holders and collets, for next day delivery. Dustless Made
ATA carry an extensive stock of cutters, tool holders and collets, for next day delivery.
Clayton Associates was established in 1984, and has become an industry leader in hazardous dust control solutions. Starting with Jim Clayton’s first vacuum for asbestos removal, the company began a legacy of innovation, constantly improving and enhancing the product line to best meet the needs of workers in woodworking, automotive, aerospace, and industrial applications.
ATA carry an extensive stock of cutters, tool holders and collets, for next day delivery.
ATA Engineering Products Ltd
House, Unit B,
Clayton Associates was established in 1984, and has become an industry leader in hazardous dust control solutions. Starting with Jim Clayton’s first vacuum for asbestos removal, the company began a legacy of innovation, constantly improving and enhancing the product line to best meet the needs of workers in woodworking,
and
Clayton Associates was established in 1984, and has become an industry leader in hazardous dust control solutions. Starting with Jim Clayton’s first vacuum for asbestos removal, the company began a legacy of innovation, constantly improving and enhancing the product line to best meet the needs of workers in woodworking, automotive, aerospace, and industrial applications.
Clayton Associates was established in 1984, and has become an industry leader in hazardous dust control solutions. Starting with Jim Clayton’s first vacuum for asbestos removal, the company began a legacy of innovation, constantly improving and enhancing the product line to best meet the needs of workers in woodworking, automotive, aerospace, and industrial applications.
Clayton Associates was established in 1984, and has become an industry leader in hazardous dust control solutions. Starting with Jim Clayton’s first vacuum for asbestos removal, the company began a legacy of innovation, constantly improving and enhancing the product line to best meet the needs of workers in woodworking, automotive, aerospace, and industrial applications.
