Reliability
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Comment
Welcome to our November issue!
When piecing together this edition, the principal theme that emerged was versatility. The option to adapt a piece of machinery to perform a diverse range of functions; the ability of one brand to access and appeal to the demands of many different markets and customer bases; the opportunity to transform or salvage a material intended for an alternate purpose and, perhaps most significantly, the versatility brought about by CNC machining.
From page 18, you can find my interview with the managing director of Lydwood, Emma Jones, who took the helm of the family company in 2021. Celebrating 60 years of trading, the business has evolved from a relatively small outfit making cedar home extensions and one-off production runs, to a multi-faceted operation producing everything from simple components and plywood packaging to complex laminated oak products.
The key to unlocking this potential was the early adoption of CNC routing, with Emma’s father, Nick, acquiring the company’s first CNC router in 1989. As Emma drives the company forward into its next phase of growth, better utilisation of its machinery and an ability to appeal to a diversified array of sectors will be fundamental to Lydwood’s continued success.
From page 40 onwards, you’ll find a curated array of the latest and greatest in CNC machinery, from HOMAG’s pioneering automated solutions for window manufacturing to JJ Smith’s innovative woodworking machinery for garden product manufacturing.
Elsewhere, we focus on Fittings, Materials & Components – headed up by our cover star, Titus, with details of the newest addition to its Tekform family of draw systems – as well as Sanding Technology, with the exciting launch of Mirka®’s DEXOS 1217 M AFC dust extractor.
Happy reading!
Gemma
Gemma Lochhead, editor
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Renolit reorganises executive board
After 21 years on the RENOLIT Executive Board, including 16 years as Chief Executive Officer, Michael Kundel will hand over the chairmanship to Karsten Jänicke.
“On behalf of the entire Supervisory Board, I would like to sincerely thank Michael Kundel for his outstanding work and tireless commitment over the past two decades,” says Andreas Lang, Chairman of the Supervisory Board and co-owner.
STARK Group launches first regional distribution hub in the UK
STARK Group’s British brand, Jewson, has launched its first distribution hub at the newly refurbished Craigentinny Jewson branch in Edinburgh. This development is part of STARK Group’s ongoing transformation journey to optimise distribution through clustering and modernising its branch network across the UK.
Entry is open for the 2025 Design Guild Mark
The Design Guild Mark is welcoming applications for the 2025 edition, inviting designers and companies to submit entries for three categories: Furniture, Interior Design Elements and Lighting. The early bird deadline is 24th November 2024, with a final deadline of 19th January 2025. The application form can be downloaded from the Design Guild Mark website.
Creative Conscience announced as SDS theme for 2025
Surface Design Show (SDS) has revealed its 2025 theme as Creative Conscience. Taking place 4-6th February at London’s Business Design Centre in Islington, this years’ event will reflect a drive and commitment to sustainable, ethical, and innovative design. The harmonious fusion of colour, sustainability and ingenuity in surface design for architecture and interiors will be showcased.
Karsten Jänicke has been with RENOLIT for 16 years, having been General Manager of the Interior Surfaces Market Unit from 2008 - 2019. Since then, he has been responsible for the Interior Surfaces, Roof & Water
Care and Pool Market Units on the Executive Board. As Chief Executive Officer, Karsten Jänicke will be responsible for the Exterior Solutions, Roof & Water Care, and Pool Market Units from 1st January 2025.
Hettich UK launches first Innovation Centre at its Manchester HQ
Hettich UK has opened its first Innovation and Training Centre at its headquarters in MediaCityUK, Manchester. The dedicated space has seen a dramatic refit, with Hettich’s furniture technology solutions arranged thematically by
use and application. There are plenty of surprises and innovative ideas for adding functionality and value, from kitchens and bedrooms to flexible, multi-purpose living spaces. www.hettich.com
He also heads the Corporate Units Corporate Finance & Administration, Corporate People & Empowerment, Corporate Communications and Corporate Development. www.renolit.com
European Commission proposes delay of EU Deforestation Regulation
The European Commission has published “additional guidance documents and a stronger international cooperation framework to support global stakeholders, Member States and third countries in their preparations for the implementation of the EU Deforestation Regulation”. Notably, it also proposes to give concerned parties additional time to prepare. If approved by the European Parliament and the Council, it would make the law applicable on 30th December 2025 for large companies and 30th June 2026 for micro- and small enterprises. https://commission.europa.eu
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Unilin invests €20m in industrial MDF recycling installation
Unilin, a leader in innovative and sustainable interior and construction products, has announced a €20m investment at its Bazeilles production site for the industrial upscaling of its groundbreaking recycling technology for MDF (Medium Density Fibreboard), HDF
Bed Show Gala Dinner raises £2,250 for The Furniture Makers’ Company
The National Bed Federation’s (NBF) 14th annual Bed Show Gala Dinner collectively raised an impressive £2,250 for The Furniture Makers’ Company. Hosted by Anton Du Beke, the Gala Dinner also saw the announcement of the eight winners of the 2024 Bed Industry Awards, honouring excellence across bed manufacturing, component supplying, and retailing.
Dr. Subhra Bhattacharjee announced as Director General of FSC
On behalf of the Forest Stewardship Council (FSC), the FSC International Board of Directors has announced the appointment of Dr. Subhra Bhattacharjee as the new Director General, effective 1st October 2024. Subhra brings over 20 years of experience in public policy and programming in climate change and sustainable development to the role.
(High Density Fibreboard) and laminate floors.
The new industrial installation converts MDF and laminate floors (with an HDF core) into fully recyclable products. What’s more, the patented technology also constitutes a major milestone
for the industry as a whole because Unilin will also share its knowledge through licences to stimulate global recycling efforts to the maximum. The new installation will be operational from September 2025.
www.unilin.com
New area sales manager for Weinig UK & Holz-Her UK
Ant Jempson has been appointed as the new Area Sales Manager in the South West and Wales for Weinig UK and Holz-Her UK. His role, which will see him sell both solid wood and panel processing machinery, will focus on driving sales and developing key relationships with new and existing customers, whilst also
promoting the company’s extensive machinery portfolio.
With over 16 years of experience in the woodworking industry, Ant has a solid background in b2b sales and has forged longstanding relationships with woodworking professionals from a multitude of backgrounds. A qualified mechanic with an avid interest in woodworking, Ant’s technical mindset and problem-solving capabilities have seen him carve out a successful career selling traditional woodworking machinery, accessories and consumables in the South West of England. However, it’s Weinig UK’s excellent reputation and premium product offering that enticed him to his new role. www.weinig.co.uk
Combilift retains Deloitte’s Best Managed Company Award
For the 12th consecutive time in the award’s 16-year history, Combilift has again been recognised as a Best Managed Company, requalifying as Platinum winner for the sixth time. Its management prowess was rewarded at Deloitte’s prestigious awards ceremony in Dublin.
The Deloitte Best Managed Company award acknowledges the achievements of management teams, and not just individuals.
The accolade recognises overall business performance based on the criteria of Strategy, Capability and Innovation, Culture and Commitment as well as Governance and Financial Performance.
“It’s a great honour for us as a company to be acknowledged once again by a global brand such as Deloitte’s Best Managed Companies,” says Combilift’s MD, Martin McVicar. “The credibility of this global award enhances our brand’s ability to scale internationally.”
www.combilift.com
OHRA expands sales team in the UK
Optimism remains despite subdued wood imports
Imports for July were higher than in July 2023 – the second consecutive month of growth compared to the previous year – reports TDUK. Import volumes grew by 0.5% in June 2024, followed by 2.9% in July. The deficit of import volumes in 2024 compared to 2023 thus continues to reduce.
Considering that the market saw weaker import volumes during the second half of 2023, if modest improvements were to continue during the second half of 2024, total import volumes for the year will likely move ahead of 2023.
“It’s encouraging to see a continued fall in the timber import deficit for 2024 when compared to the first seven months of 2023,” says TDUK Head of Technical & Trade, Nick Boulton. “While it’s still too early to have a clear idea of second half wood imports, the optimism for increased private housing and RMI in 2025 is certainly encouraging businesses to maintain wood stocks through regular imports rather than letting them fall.” www.timberdevelopment.uk
OHRA, a European market leader in cantilever racking and a specialist in heavyduty storage solutions, is expanding its UK sales team to strengthen its presence in the region.
Stephen Dimond has been appointed Sales Director for the UK and will now oversee customer relationships across the Midlands and Mid and North Wales, operating out of Birmingham.
Barry Lappin, Sales Manager, will manage client needs across the North of England
Moulton College and NBJ (London) Limited cement skills partnership
Moulton College has praised a local joinery firm for the pivotal role it plays in developing the skills of its Furniture Studies students.
NBJ (London) Limited specialises in cabinetry and interior woodwork for commercial and prime residential architects and projects.
Based in Husband’s Bosworth on the NorthamptonshireLeicestershire border, the firm works closely with Moulton College, offering work experience placements
and apprenticeships. Neil and his team also provide Moulton’s course tutors with industry insight and advice on the curriculum to ensure work-ready students, as well as donating materials for the cohort to hone their skills on. Now, in recognition of their close relationship and the opportunities the company offers its students and staff, Moulton College has presented NBJ with a Skills Heroes award.
www.neilburkejoinery.co.uk www.moulton.ac.uk
and Scotland, based in Wigan. Steve Morrison, a long-serving member of OHRA’s sales team, continues to lead sales efforts across southern England, the Home Counties, and South Wales.
This strategic restructuring allows OHRA to respond more quickly and efficiently to market demands, while offering customers highly personalized support in the development of their warehouse solutions.
www.ohra.co.uk
HPP completes tandem skydive in aid of Maggie’s HPP’s joint founder and owner, Martin Hill, was joined by two directors at the Oldham firm – Dan Mounsey, Marketing and Business Development, and Andy Evans, IT – for the tandem skydive in aid of Maggie’s cancer centre in Oldham. Donations for the skydive currently total £2,255.
Red Dot Award: Product Design introduces new meta-category
The internationally renowned Red Dot Award: Product Design has started a new round of the competition. New for this year’s edition, Red Dot is expanding the assessment spectrum to include the meta-category “Sustainable Design” focussing on sustainable and responsible product design.
Beesley & Fildes to become member of H&B Group
One of the North West’s longest-standing builders’ merchants, Beesley & Fildes, has announced that from January 2025 it will become a member of H&B Group. Despite its impressive expansion, Beesley & Fildes continues to operate as a family business, holding true to its core values of quality, value, reliability and a customer-first approach.
Combilift triple-crowned at the Exporter of the Year Awards for 2024
Combilift, the Irish manufacturing giant, celebrated a landmark achievement at the prestigious Irish Exporter of the Year Awards 2024, becoming the first Irish firm in history to win the coveted Exporter of the Year title three times.
The IEA (Irish Exporters Association) event hosted at the Dublin Royal Convention Centre, saw Combilift not only secure the title of Manufacturing Exporter of the Year, but also the ultimate honour of being named Overall Irish Exporter of the Year 2024. This extraordinary accomplishment further solidifies Combilift’s reputation
“Sitting in the correct size chair can reduce blood pressure”,
reports HSL Chairs
An independent study, carried out by the University of Leeds on behalf of HSL Chairs, suggests that sitting in the correct size chair can reduce blood pressure by 10%, heart rate by 6%, and increase tissue oxygenation by over 2%.
Conducted by Dr Andrea Utley from the University’s School of Biomedical Sciences, 24 participants between the ages of 32-72, took part. Each spent equal amounts of time sitting in three different sizes of HSL’s Burrows Relax chair. Seat height, depth and width, as well as neck, back and hip support were reviewed.
“Across all measures, both physiological and biochemical, sitting in the right size chair produced more efficient and health-enhancing results,” says Dr Andrea Utley. www.hslchairs.com
as a leader in both the manufacturing and export arena.
“Combilift’s focus on innovation is at the core of its
global success,” says Simon McKeever, Chief Executive of the Irish Exporters Association.
“Since its inception, the company has fostered a
Award winners announced at 2024 Young Furniture Makers exhibition
The Furniture Makers’ Company announced the winners of its Young Furniture Makers Awards and Prizes at the 2024 Young Furniture Makers exhibition earlier this month. Almost 70 designs from emerging designer-makers were exhibited at the inspirational one-day event, which was set up over 15 years ago for school children, students and graduates to showcase their work to the design community and connect with potential employers.
The winners of the awards were:
• School Design Prize: Nautical Bench by Madaleine Richardson
• Apprentice Award: Wrapped Grain Walnut Tambour Record Cabinet by Stanley Mackintosh from Bill Cleyndert + Company
• Bespoke Award: Oomugi Japanese Whisky Shrine by Ed Ryland
• Design Award: ‘Torsion’ Dresser Sideboard by Tom Wilkinson-Dix
• Textiles Award: Cove by Eva Ellis
• Best Chair in Show Prize: Verne Easy Chair by Kevin Tronel
• Best in Show Prize: Diamond + Pearls Chair by Tomer Arad
• Fast Track Prize: Cove by Eva Ellis www.furnituremakers.org.uk
strong ethos of innovation, and engineering solutions that push the boundaries of what’s possible in material handling.”
www.combilift.com
Hypnos completes new board structure
Mark Cort has been appointed as Commercial Director for Hypnos, completing the senior leadership team as the British bedmaker looks ahead to continued sustainable growth. Joining the board of directors in the company’s 120th year, Mark will use his experience in the industry to build on its legacy and continue growth in sales.
Ian Jones appointed as HPP Category Manager
The sales team expansion at Hill’s Panel Products (HPP) continues with the appointment of former IDS Senior Account Manager, Ian Jones, in a new role of Category Manager. Jones’ new role will see him concentrating on the decorative panel and worktop sector of HPP’s operations.
Screwfix LIVE 2024 breaks records
Having returned to Farnborough last month, Screwfix LIVE has reported a record-breaking 2024 show, welcoming more than 26,000 visitors over the three days – an increase of 40% on last year’s total.
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Extensive range of
Resounding success for Daltons Wadkin event
Daltons Wadkin’s recent Wood & Panel Machinery Show, held from 8-10th October at the company’s Nottingham factory and showroom, has been hailed as a triumphant exhibition for all that attended.
Drawing over 30 companies from across the UK and Ireland, the open house event showcased the latest innovations in industrial machinery for processing solid wood, wood-based panels, composites, and metal.
The event received glowing feedback from all attendees, affirming its position as a key fixture in the industry calendar.
One of the show’s stand-out features was the live demonstration of the Kimla BPF three-axis CNC router with linear drive technology. The router’s speed, precision, and reliability made it a focal point for many visitors.
Moreover, Daltons Wadkin proudly unveiled the all-new Kimla five-axis ‘mini-mill,’ an exclusive for the UK market. This cutting-edge technology captivated manufacturers, offering new capabilities in terms of precision and versatility for those working with complex materials.
“We have enjoyed welcoming customers new and old to our extensive showroom. The display of equipment was bigger than ever, with demonstrations running all day”
A wide range of machinery and equipment, from entry-level through mainstream to heavy-duty industrial was on show
The Salvador range of automatic cross-cut saws also drew interest from businesses seeking greater efficiency
The Salvador range of automatic crosscut saws also drew significant interest, particularly from businesses aiming to enhance their production efficiency. Known for their high performance and reliability, these saws are increasingly seen as a must-have for companies looking to streamline operations.
Another show highlight were the impressive SCM edgebanders, which performed live demonstrations to great acclaim. SCM is renowned for their market leading technology with models tailored specifically for small- to medium-sized panel processors, further demonstrating the versatility and range of machinery on display.
Alex Dalton, managing director of Daltons Wadkin, expressed his satisfaction with the event: “We have enjoyed welcoming customers new and old to our extensive showroom. The display of equipment was bigger than ever, with demonstrations running all day. A diverse range of manufacturing
industries attended, including woodworking, aerospace, automotive, educational establishments, and government authorities.”
This year’s Wood & Panel Machinery Show exceeded expectations, offering attendees a first-hand look at the latest machinery innovations and sparking fresh interest across a wide range of industries. Daltons Wadkin has once again set a high standard for industry exhibitions, and the success of this event bodes well for future showcases.
For those who didn’t manage to attend the event, the Daltons Wadkin Nottingham showroom is available to visit, for further information, call 0115 986 5201 or email info@daltonswadkin.com. www.daltonswadkin.com
Over 30 companies attended this year’s Wood & Panel Machinery Show
The all-new Kimla five-axis ‘mini-mill’ – an exclusive for the UK market – was on show
SCM edgebanders were prominent and were regularly on demonstration
AXYZ shows off new Woodworker CNC router
Early in October, AXYZ officially launched its latest CNC machine, the Woodworker, an all-in-one CNC router specifically designed, as the name might suggest, for accurate and efficient woodworking and furniture production.
The new Woodworker CNC router is billed as an all-in-one CNC solution that’s purpose-built for efficient high volume production. It features high power servo motors with a direct drive system, enabling precise and accurate machining.
The machine is primed to be equipped with various woodworking tools and standard features allow the machine to be equipped with drill banks, label printers, rotary axis, aggregates, vacuum pods, drills and spindles. The machine is efficient, quiet and clean in operation.
To accommodate the increased acceleration rates, traversing speeds and heavier loads, Woodworker incorporates higher grade components, including performance series helical racks driven by servo motors with absolute encoders and a robust stress-relieved gantry.
A proven standard performance enhancement is the network-enabled AXYZ A2MC controller. It offers an easy-to-use user interface which has been installed on over 10,000 machines worldwide.
A standard vacuum deck is configured with every machine designed to work in high pressure vacuum hold down applications. The zones are split into sections which enables you to focus the force of the vacuum system in a specific area.
The specific Woodworker on had features such as a label printer, making it super easy to identify parts using automated tags for final assembly. It also had a well-executed dust collection system comprising of an efficient dust boot, a compact high flow manifold and an integrated hose management system which made short order of collecting large chips, as well as fine dust.
In addition to the Woodworker launch and other AXYZ routers for our industry, partner companies Hexagon and Schmalz were also in attendance.
“The new Woodworker CNC router is billed as an all-in-one CNC solution that’s purpose-built for efficient high volume production, featuring high power servo motors with a direct drive system enabling precise and accurate machining”
With friendly advice and regular demonstrations throughout the day, plus a fantastic lunch, the event was well organised and a good way to be better informed about AXYZ and its products.
In discussion with AXYZ MD Chris Arend during the event, he felt that it was an important platform for the company to be able to spend time with customers and made the ideal launchpad for the new Woodworker machine. It also provided the opportunity to highlight the company’s values and customer-oriented ethos.
With the official UK launch of the Woodworker machine, AXYZ have given themselves a significant new CNC router option for creative and ambitious furniture manufacturers and woodworkers across the UK. www.axyz.com www.schmalz.com www.hexagon.com
Regular demonstrations took place at the event
The Woodworker on show featured a neat dust collection system comprising of an efficient dust boot, a compact high flow manifold and an integrated hose management system
An important feature of the Woodworker on show was the label printing system, perfect when creating multiple pieces such as this flat-pack bedside cabinet
The Woodworker is billed as an all-inone CNC solution
“It was great to have a number of our suppliers in one place, this enabled us to discuss ongoing business with numerous suppliers within a short period of time“
Generate leads and drive sales at FCE 2025
The Furniture Component Expo (FCE) 2025, taking place on 19-20th March at the Telford International Centre, offers an exceptional platform for furniture manufacturers, suppliers, and decisionmakers to connect, collaborate, and drive sales.
Unlocking opportunities at FCE 2025
With a targeted audience of engaged buyers actively seeking innovative solutions and components, exhibitors have a unique opportunity to showcase their products and services directly to potential customers. The expo creates an environment ripe for meaningful interactions, allowing businesses to forge valuable connections in just two days.
Exhibitors can choose from a variety of flexible stand options tailored to their needs. Whether opting for a pre-built shell scheme or an open space solution, the experienced event team is dedicated to helping brands create an impactful showcase that captures attention.
Amplifying brand visibility
To further enhance visibility, there are exciting sponsorship packages designed to maximise brand recognition. Companies can sponsor key elements of the event, such as visitor parking or the drinks reception, ensuring their brand is front and centre throughout the expo.
For those looking to position themselves as thought leaders in the industry, booking a seminar slot is an excellent option. This feature allows exhibitors to engage attendees directly through presentations, panel discussions, or workshops— showcasing their expertise while fostering deeper connections with potential clients.
Networking and business development
The expo provides a concentrated networking environment where formal and informal connections flourish. Attendees praised the event for its ability to facilitate introductions between industry professionals and potential partners. With many buyers on-site actively seeking new collaborations, FCE 2025 presents an efficient opportunity for businesses to strengthen existing relationships while cultivating new ones.
Moreover, the expo’s structure allows exhibitors to meet with multiple clients and prospects in a short timeframe — a crucial advantage for businesses aiming for rapid growth.
Additional perks for participants
Featuring a seminar theatre, this provides valuable insights into the latest industry trends. Staying informed about these developments can be instrumental in refining business strategies and product offerings.
“With its focused environment and comprehensive range of exhibition and sponsorship options, this event is designed to generate high-quality leads and drive sales growth”
For smaller businesses looking to make their mark, the dedicated Pavilion offers a cost-effective way to explore market opportunities while showcasing innovations.
Members of British Furniture Manufacturers (BFM) enjoy exclusive benefits, including discounted exhibition rates and access to the Club BFM lounge—an ideal space for networking and collaboration.
With its focused environment and comprehensive range of exhibition and sponsorship options, this event is designed to generate high-quality leads and drive sales growth. Take this opportunity to elevate your brand and connect with key players shaping the future of furniture manufacturing. www.fcexpo.co.uk
Celebrating Lydwood’s 60-year success story
In celebration of Lydwood’s 60 years of trading, we spoke with MD Emma Jones to discuss the company’s legacy as a third-generation family business, the extensive expertise and machinery that facilitate its highquality output, and her plans to drive the business forward within an ever more competitive arena ...
It’s always gratifying to see businesses pass from generation to generation, each new proprietor bringing fresh ideas and a new perspective to the table. Established in 1964, Lydwood has passed through three generations, building a firm reputation and a widely-respected breadth of expertise over the course of its 60 years of trading.
Lydwood was the brainchild of Bob Jones, whose love of machinery drove him to swap a career teaching engineering in a local school, cash in his pension, and build a factory in Lydbrook, Gloucestershire.
In 1987, Robert’s son Nick and his wife, Georgie, joined the family business, adding a new dimension – CNC Routing. As talented engineering graduates with backgrounds in aerospace, they were able to introduce state-of-the-art production technology into the woodworking field.
Today, the company is managed by Emma Jones, a qualified Mechanical Engineer whose passion, technical expertise and entrepreneurialism have seen the business grow by an impressive 300%.
“My grandfather started out making cedar home extensions and one-off production runs, such as one-armed bandit machines,” Emma explains.
“The business then became very focused on shields and trophies. Despite being destroyed by fire in 1979, by 1986, the company was producing around 10,000 shields and trophies per week for the UK’s trophy industry.
“My father, Nick, was very early into CNC routing, which opened many doors and avenues of potential work. As a result, the business moved more into being a contract manufacturer of wooden components, primarily for other manufacturers.
“Although the customer base has changed significantly since the early 1990s, that remains the core of the business. However, as CNC routers have become cheaper and more accessible from a technical perspective since that time, our CNC routing work has shifted to be more tailored to the unique capabilities of our routers and the combination of services we can provide.”
Taking on such a legacy from her grandfather and parents is, naturally, a great source of pride for Emma, whose
interest in the industry was sparked in early childhood.
“I have been interested in engineering from a young age – with engineers for parents and growing up around motorbikes, cars and traction engines!” she says.
“I studied Mechanical Engineering at Cardiff University and spent a year working as a Junior Design Engineer at
“Today, the company is managed by Emma Jones, a qualified Mechanical Engineer whose passion, technical expertise and entrepreneurialism have seen the business grow by an impressive 300%”
Emma’s father, Nick, stood with Lydwood’s first CNC router in 1989
Lydwood factory frontage in the early 1980s, following a full rebuild after a fire
Emma Jones, MD
Williams Advanced Engineering. WAE was the sister company to Williams Formula 1 team, applying F1 technology to a range of different problems. I worked on a range of projects, from electric car platforms through to a BAE Systems Hawk flight simulator.
“After graduating from Cardiff with a First Class degree, I secured a position as a Fuel and Hydraulics design engineer at Mercedes AMG Petronas F1 Team. There, I learned about complex design work, but also top-level industrial processes around production, quality, reliability and problem solving. I enjoyed some fantastic experiences at Mercedes, including being on the wheel gun in practice pit stops and celebrating two double world championship wins, but found my desire for entrepreneurship was left unfulfilled.
“During the COVID pandemic, in the
“Both my grandfather and my parents made a success of Lydwood – serving customers and providing meaningful employment for dozens of people in the community”
summer of 2020, while on holiday in the pouring rain in North Wales, it suddenly occurred to me that Lydwood might present such an opportunity and that my parents were getting older and had no succession plan. I suggested the idea of taking on Lydwood to my parents –expecting a reply of “Are you crazy?” – but they were very receptive to it. I became Managing Director of Lydwood in July 2021. Three years as MD have flown past,
and I am pleased to say that the business has grown over 300% since I joined!”
Emma’s fresh approach to marketing and her innate ability to help customers with product development have catapulted Lydwood into a new phase of growth. Winning new contracts and investing in machinery have been integral to its success, with Emma’s partner Peter joining this year to assist with Lydwood’s continued development.
“Today, our capabilities include our design expertise – helping our customers to develop wooden products to be as technically sound as possible while accounting for the quirks of using timber and also being cost-effective to manufacture; routing with our “copy-head” routers, which enable us to machine up to six identical components at a time, or drill up to six holes at a time at custom hole centres; edge-banding with our automatic edge-bander; processing of solid timber from live-edged boards through to finished components; laminating capability with edge and face presses and a depth of expertise with adhesives for indoor and outdoor applications; and sanding and spraying,” Emma tells us.
“We are, therefore, a broad church, from making simple components such as unseen furniture panels and plywood packaging for industry, to complex laminated oak products for external
use and children’s furniture in plywood. Bespoke point-of-sale display stands in edge-banded chipboard have also become a significant part of our business – we have applied more than 5 miles of edge banding tape in the last three months!
“We are seeing a pushback from overseas production and also an increase in the appeal of wooden products, rather than plastic alternatives, to offer lower embedded carbon solutions.”
The primary factors in Lydwood’s longevity and success for the past six decades appear to be its ability to generate unique solutions to customers’ problems, utilising a depth and breadth of technical expertise and an impressive fleet of machinery and tools. Next, its ability to build trust with its customers through reliable quality and service delivery. And finally, a drive to invest in both its equipment and its people.
As ever, it is the people behind the brand that truly shape and drive its progress. Lydwood’s founder, Bob, certainly laid the foundations of the brand’s entrepreneurial spirit, as well as its strong relationship with its customers.
“Routing with our “copyhead” routers enables us to machine up to six identical components at a time, or drill up to six holes at a time at custom hole centres”
“Although I met my grandfather, I didn’t know him well as he died in 1998 when I was only 2,” Emma says. “However, I have heard many stories about him and greatly admire his bravery and entrepreneurship in leaving teaching to start Lydwood in 1964. There are many reminders of my grandfather’s time here, and one of his first employees still lives in the village. I hope that he would be pleased that I have taken on the business.
“It is a great privilege but also a lot of
responsibility. Both my grandfather and my parents made a success of Lydwood – serving customers and providing meaningful employment for dozens of people in the community.”
Under Emma’s leadership, the future is looking bright for Lydwood. Against the backdrop of an industry under increasing pressure from regulation, as well as transport, labour and energy costs, she has a strong strategy in place to drive the business forward.
“I’ve been fortunate to work with Goldman Sachs on their 10,000 Small Businesses Programme alongside the business schools at Oxford University and Aston University to develop a business growth plan,” she explains. “Despite our 300% growth in the last three years, our machine utilisation remains modest. In the shorter term, we plan to gradually build up the customer base, improve our internal process, hire new team members and train and upskill our existing team.
“We wish to develop the business to become very well diversified across sectors and to continue to provide a reliable and high-quality supply chain and well-engineered timber-based solutions.”
With a considered plan in place and an exceptional team, here’s to the next phase of growth and many more years of trading for Lydwood.
01594 860374
www.lydwood.co.uk
Sayerlack. Coatings which protect the most precious houses. And all the others.
From rigorously tested coatings and finishing systems to products tailored to the specific requirements of the customer. Always with the same quality, always with the same care. Sayerlack offers coating professionals a wide range of protective and decorative finishes, long-lasting, of the highest quality and with low environmental impact. The most innovative solutions for the enhancement beauty and protection of all surfaces inside and outside the home.
Artful timber structure creates versatile addition to library
A striking refurbishment and extension of Lea Bridge Library in East London has seen the addition of an adaptable wood-lined community space and café, creating an inspiring and dynamic space in which to work, learn and socialise.
The 250m2 single-storey wing features a mass timber primary structure to improve access and connection to the public gardens, bringing a new lease of life to this Grade-II Listed Edwardian library. In order to accommodate the constraints of the historic setting and the protected mature trees, structural engineer, Andrew Trotman, has developed a lightweight ‘pavilion’ in both form and construction methodology.
The elongated footprint of the building extends from the original library building and runs along the perimeter wall of the green, planted area called Friendship Gardens. Tapered LVL beams support a length of floor-to-ceiling overhead glazing along the entire east elevation. By anchoring the structure and bulk of the building to one side, this continuous, open connection to the gardens is generated.
The refurbished main entrance and
foyer leads to a new café, before opening into the main community centre, where the dividable open plan layout contains interspersed ‘reading room’ spaces. With reuse at the heart of the project, salvaged wood from trees felled across London is used for all the internal joinery and furniture. A ribbon of skylights fills the interior with light, picking up the varying tones of the patchworked wood.
Architect, Studio Weave, worked closely
Photography by Jim Stephenson
with furniture designer and maker Sebastian Cox to develop a continuous wall of fluted timber joinery that connects shelving with built-in banquette seating. Cox also designed and made custom desks, collapsible tables, coffee tables, stackable chairs and upholstered sofas for the pavilion.
Fallen and Felled, a London-based company set up with the intention of reducing wastage of timber in the capital, helped Cox to source, mill and plane the timber for the project.
Highly visible from the street, the
Location: London
Completion date: 2021
Architect: Studio Weave
Client: London Borough of Waltham Forest
Structural engineer: Andrew Trotman, Timberwright
Main contractor: Cosmur
Construction
Furniture & Carpentry: Sebastian Cox
M&E Consultant: NPS London
Wood suppliers: Sebastian Cox (reclaimed timber only), Metsä
Photography: Jim Stephenson & Studio Weave
Products: Structural LVL, European Spruce (Norway); European Oak; Reclaimed timber: London plane, poplar, sycamore, ash, Holm oak, Turkey oak, sequoia, horse chestnut and more.
“With reuse at the heart of the project, salvaged wood from trees felled across London is used for all the internal joinery and furniture”
completed scheme transforms what used to be a blank wall and deteriorating garden into a delightfully animated and welcoming public resource.
The project was shortlisted for The Wood Awards, the UK’s premier competition for excellence in architecture and product design in wood.
As the most comprehensive supply chain body for timber in the UK, TDUK is a crucial resource that connects, inspires and supports more than 1500 business to “build a better world through wood”. For further details of this project, and access to TDUK’s full library of 174 technical case studies free of charge, sign up on its website.
Photography by Jim Stephenson
A HOMAG homage, courtesy of a small business owner
Ian Woollard, owner of the family-run Woollards of Mildenhall, was recently interviewed regarding the purchase of HOMAG’s EDGETEQ S-300. He spoke with such eloquence not just about machinery but about HOMAG in general, that he more or less encapsulated what it means for a small business to partner up with the woodworking giant. With a special thanks to Ian, here’s the full story.
About the company
Woollards of Mildenhall is a small familyrun business that has been creating high-quality, bespoke kitchen, bathroom, and bedroom interiors for over 75 years. With a reputation for personal, dedicated service, Woollards has always prided itself on delivering exceptional craftsmanship.
Machine learning
When the time came to upgrade their machinery, the company’s first thought was HOMAG. “We needed a new machine to replace an old faithful,” Ian Woollard explains. “We had a HOMAG edge bander 17 years previously, which had worked pretty much flawlessly throughout that period of time.
“Right from the get-go, going back
“These machines open doors, but it’s the people behind them who show you the way through”
to when we purchased that original machine, it was always the HOMAG way to understand a business before they recommended the machines to be considered – machines which would lend themselves to current need as well as potential need for a growing business.
“When you start off with an edge bander, or any machine, when you haven’t had the benefit of it before, you don’t really appreciate the true value that machine brings to your business – until you’re using it. HOMAG, of course, know exactly what their machines are capable of, and they share this wisdom with you in a way that doesn’t feel forced. These machines open doors, but it’s the people behind them who show you the way through.
“Anyway, after 17 years of it, we were
no strangers to edge banding and all the benefits it brings to our small business. But nothing lasts forever, and the time came for us to invest in something new. Although, having said that, our old edge bander has since been recommissioned, and is now with another small business over in Norfolk. They’re thrilled with it, and for us, it’s great knowing its lifespan has been expanded with another family business. But I digress!”
Discovering the EDGETEQ S-300
“So, we were in the market for a new machine, and to be frank, there was never any question of looking anywhere other than HOMAG – we’d been so delighted with everything they had done for us up until that point.
“Our minimum requirement for the new edge bander was that it needed to do everything the old one did. We also suspected there may have been one or two advancements in edge banding technology since the early 2000s, so we were more than happy for HOMAG to educate us on those advancements and the benefits they could bring.”
For Woollards, the relationship with HOMAG has always been more than just about the machines. “As a HOMAG customer, you benefit from a gentle relationship of service. Not only do they keep your machines in good nick, they’re also a great source of information with regards to recent developments in the market.”
Guided by the expertise of HOMAG technicians, it wasn’t long before Woollards had their sights firmly set on the EDGETEQ S-300.
The technical edge
The EDGETEQ S-300 offered not only familiarity but also added benefits, thanks to the advancements in edge banding technology. “The most noticeable improvement with the EDGETEQ S-300 is a greater level of accuracy. The fine tuning of all the tooling, the output of the machine, the consistency… it’s next level. We were really impressed.
“We’re also really enjoying the ease of use and the adjustment. The software probably deserves an article of its own – honestly, it’s a delight. Remarkably intuitive. Altogether, in our experience, the system is flawless. From start to finish the edge banding process has become seamless.”
“We found in HOMAG a partner who we can readily identify with, who understands our needs, wants, and our direction of travel, who can even help with the steering of our business moving forward”
Installation and training
The installation process was equally as smooth. Ian recalls, “The guys who delivered and installed the machine were highly professional individuals. And very friendly – they didn’t mind us being specific and awkward! For instance, we asked them to reposition the machine three times, which they did without complaint. In fact, like us, they were determined to get the positioning just right, down to the millimetre.
“HOMAG then disseminated two tiers of training – an advanced level of training for myself and my eldest son David, covering the administrative detail of the machine which we didn’t want to burden the wider team with, and a more basic level which provided the necessary information for our operators to use the machine effectively.”
This programme was devised and coordinated by Carl Mullins from HOMAG. “Carl was exceptionally good at understanding our operation,” Ian reflects. “We were honestly amazed at the extent to which he tailored the training to our specific needs.”
Praise for the people
“Everyone from HOMAG, particularly those we dealt with directly, is worthy of praise – Punit Hirani, Charles Smith,
Marie Harrison, Kyle Smith, to name a few. But I want to give a special mention to Carl Mullins. He really embodies the professionalism of the HOMAG brand, working with a level of care and attention that has benefited our business beyond measure.
“No matter who you deal with at HOMAG, the calibre of the people is a great reflection of the calibre of their machinery. We’ve never encountered someone who hasn’t made time for us, who hasn’t been patient, who hasn’t either been able to answer a question or ask us to bear with them as they seek the solution that’s right for us.”
Final thoughts
Ian Woollard concludes, “We found in HOMAG a partner who we can readily identify with, who understands our needs, wants, and our direction of travel, who can even help with the steering of our business moving forward. For us, HOMAG was, is, and always will be the staple choice.”
For more information or a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. info-uk@homag.com www.homag.com
Extractly system cleans air (quietly) at Staverton
Leading dust and fume extraction specialist, Extractly Limited, has recently completed the installation and commissioning of a new dust extraction and filtration plant for a major UK furniture manufacturer based in Rotherham, South Yorkshire.
Originating from the village of Staverton, in South Devon, and with almost a century of history behind it, the Staverton brand has become synonymous with highquality, contemporary office furniture. In the late 1920s, a team of craftsmen, including joiners and cabinet makers, was recruited to undertake works on the Dartington Hall estate and, in 1931, Staverton Builders Ltd was incorporated. Over the decades, the business has ridden the storms of change but, throughout its various phases and guises, has continued to be design-led and, today, Staverton (UK) Ltd enjoys an enviable reputation as a responsible and reliable, award-winning British manufacturer.
Whilst Staverton’s showroom and sales team are based in the heart of London’s creative Clerkenwell district, its design, manufacturing and admin functions are accommodated in a strategically-located 38,000 sq. ft. facility, alongside the M18 motorway, on the outskirts of Rotherham. In the busy workshop, responsibility for supervising and managing machining operations is the duty of Production
33,000 m3/hr capacity
to
“The new extraction works really well – the new filter unit has made a significant difference to the efficiency of our waste collection, and Extractly managed to complete the whole installation with minimal machine
Manager Mark Powell. “When it comes to dust-producing machines, we’ve got some big hitters here,” says Mark, who’s been with Staverton for just a quarter of a century. “There are three high-speed CNC machining centres requiring around 15,000m3 of extraction an hour between them, plus a couple of big saws and an edgebander that together need about 10,000m3. On top of that, we have a snip saw, spindle moulders and BHX drilling centres; all of which can easily add another 5,000m3 an hour if they’re all being used at the same time.”
Staverton’s previous main fan and filter unit were both nearing the end of their
downtime”
service life, and, although the extraction system had been upgraded back in 2015 to take advantage of Ecogate® ‘ondemand’ energy-saving technology, the company’s additional investments over the years in newer, high-speed machinery meant that the system was now operating close to its maximum capacity. Extractly Ltd is also the master UK distributor and installer for Ecogate® in the UK and, as a result of a timely customer relationship interaction with Staverton, sales director, Jake Oldfield, was invited to visit the Rotherham factory to survey the site and assess Staverton’s current extraction requirements.
15kW transport fan blows waste into storage container
ATEX filter unit with main fan fitted
‘clean side’ of the filter unit for maximum efficiency. Noise is attenuated by the silencer fitted above the fan
As Jake explains: “Since Staverton already had Ecogate® technology installed across the factory, it was evident from recorded system data that the old filter unit and fan were being stretched to the limit and now clearly lacked the power required to efficiently extract dust and wood waste from all the machinery being used.” With the old fan and filter being rather long in the tooth, the only satisfactory solution was to install a modern, efficient replacement filter unit, with greater capacity, together with a more powerful main fan.
“Extractly put together a compelling proposal”, added Mark Powell. “We previously had a 37kW fan, running flat out, but Jake recommended replacing this with a 55kW fan which would easily cope with today’s requirements, but also give us plenty of leeway for future expansion. Compared with our previous fan, this is quite a step up in power but, with Ecogate® already installed, it means the fan only consumes the energy needed to extract from machines that are operating at any point in time.”
For dust collection and filtration, Extractly installed a new ATEX filter unit with sufficient capacity to filter 33,000m3 of dust-laden air every hour. “To achieve maximum extraction efficiency from the new system, we’ve installed the fan on the ‘clean’ side of the filter unit,” says Jake Oldfield, “and, since dust and wood waste doesn’t pass through the fan, a
more efficient impeller design can be used. As a result, the fan consumes less electricity, and ongoing maintenance is minimised due to the inevitable reduction in wear and tear.” Dust and woodwaste is removed from the airflow as it’s drawn through an array of tubular filter bags, which in turn are cleaned by three 1.5kW regeneration fans. Collected waste is then removed, pressure-free, from the filter unit by a rotary valve before being blown by a 15kW ATEX transport fan into an adjacent storage container.
Of benefit to personnel working in the Staverton factory, as well as those in neighbouring businesses, the silencer Extractly fitted above the main fan is
very effective in keeping noise to a minimum. In addition, and to comply with ATEX regulations, Extractly installed an explosion isolation valve into the main ductwork, close to the filter unit. “We always recommend the inclusion of a non-return valve”, Jake Oldfield explains. “In the unlikely event of an explosion occurring in the filter unit, the valve prevents a pressure wave and flames travelling through the ductwork and into the factory.”
In conclusion, Mark Powell confirmed: “The new extraction works really well –the new filter unit has made a significant difference to the efficiency of our waste collection, and Extractly managed to complete the whole installation with minimal machine downtime.”
01924 520462
info@extractly.co.uk
www.extractly.co.uk
ATEX isolation valve prevents pressure wave and flames travelling into the factory
55kW ATEX main fan
Internal view of the filter unit in operation shows dust and woodwaste collecting on the tubular filter bags and rotary valve located at the bottom of the hopper
Elevating cabinet functionality: Titus’ innovative drawer systems
In furniture design and manufacturing, drawer systems greatly improve the functionality and visual appeal of cabinets. Titus, a worldwide leader in furniture hardware, has led the way in drawer innovation with its Tekform range of double wall drawers. These innovative systems are easy to install and feature integrated soft-close mechanisms, ensuring dependable, long-lasting performance.
The newest addition to the Tekform family, the Slimline+ drawer, represents a significant advancement in drawer technology. This second-generation double wall drawer system features slim sides that increase interior drawer space, resonating with consumers who prioritise storage efficiency in their homes.
“The newest addition to the Tekform family, the Slimline+ drawer, represents a significant advancement in drawer technology”
One of the standout features of the Tekform Slimline+ is its enhanced adjustment mechanism. This system offers height, side, and tilt adjustment with convenient access, allowing for precise drawer alignment. This flexibility is vital for achieving a flawless finish in kitchen and bathroom installations, as even minor misalignments can compromise the overall look.
The Slimline+ also introduces an innovative front panel engagement mechanism. This upgraded clipping system allows for an intuitive and secure front panel connection, making attachment and detachment straightforward and dependable. This feature is particularly beneficial for manufacturers and installers, as it streamlines the assembly process and ensures a firm hold regardless of the size or weight of the drawer front.
Titus has incorporated its latest damper technology with Adaptive Response Technology (ART) into the Tekform Slimline+. This innovative damping system adapts to various closing speeds, providing a consistent and gentle closing
experience every time. The precise tuning of the damping and spring forces delivers a comfortable opening feel without sacrificing the preferred soft closing action, resulting in quiet operation with a soft landing and minimal rebound upon closing.
In response to the growing trend of handleless cabinet designs, Titus has developed the Tekform Slimline Tacto. This system utilises a touch opening mechanism for handleless drawer fronts, making it an ideal choice for modern kitchens, bathrooms, wardrobes and living rooms. The Tacto system features an activator built into the drawer runner, while
all other components remain the same as the standard Slimline version. This design choice simplifies installation and maintains consistency in drilling and fixing positions.
A standout feature of the Tacto system is its commitment to Titus’ “One-for-All” principle. This allows one item to deliver push-open functionality across various drawer sizes, significantly simplifying stock management and on-site logistics for both manufacturers and installers.
The Tacto mechanism features a narrow 1.5mm operating gap, which ensures that the fronts align evenly and enables easy opening and closing. This level of precision is essential for attaining the sleek, uniform look that is much desired in modern cabinet design.
Titus has also paid close attention to the user experience with these drawer systems. The spring force in the Tacto mechanism is carefully tuned with the damping force of the drawer rail to provide the best opening and closing experience. The Titus damper inside ensures reliable damping at any closing speed, a feature that contributes to the overall quality feel of the furniture.
For those seeking a more traditional look, the original Tekform drawer continues to be an excellent option. It offers quick and intuitive assembly, thanks to the EasyFix locking system of the front panel connector with manual insertion. The rigid drawer and rail design ensures drawer stability in the open position, which is essential for user satisfaction.
Both the Tekform Slimline and original Tekform drawers are available in a range of heights and colours, with options for glass sides and inner drawer fronts. This versatility allows manufacturers to cater to various design preferences and functional requirements.
Titus’ Tekform family of drawer systems represents a significant advancement in cabinet functionality and design. By focusing on ease of installation, smooth operation, and aesthetic flexibility, Titus has created drawer solutions that meet the needs of manufacturers, installers, and end-users alike. With the increasing demand for high-quality, user-centric cabinet solutions, Titus’ creative approach to drawer systems establishes them as an industry leader, propelling the market toward more efficient, stylish, and functional furniture designs.
Titus is not just a hardware supplier. It is a trusted partner who is invested in your success. With an unwavering commitment to innovation, quality, and customer support, Titus enables cabinet manufacturers to create products that exceed expectations and stand the test of time. When you choose Titus, you are not just getting top-quality hardware, but you are also gaining a partner who understands your needs and is dedicated to helping you achieve your goals.
https://cabinet.titusplus.com/int/en
OVVO continues to expand its portfolio
The OVVO range of invisible, glueless and self-clamping dowels continues to expand, with the addition of a new 8mm x 40mm dowel.
OVVO continues to expand its range of wood joining connectors, leading the way in furniture ‘Tools free’ assembly components, making life easier for consumers and end-users, and delivering a more profitable and efficient solution for manufacturers.
OVVO products are a range of cleverly engineered, award-winning, invisible connectors that make joining wood simple. The connectors are installed during the manufacturing process so the end-user can simply click/push together cabinets, shop fit-out components, door frame assemblies or furniture without the need for tools, screws, or glues. The result is an accessible, sustainable
product that saves time, money and effort for consumers and manufacturers alike. Manufacturers can also benefit from significantly reduced shipping costs, as items can be shipped flat-packed.
The latest addition to the OVVO product family of dowels is the 8mm x 40mm version, namely the OD840, which is specifically designed to work in standard 8mm drill patterns. The OD840 is inserted into the panel without any glue to form a permanent joint in 15mm panels and above. These new connectors make it even easier for manufacturers to incorporate OVVO into their standard processes, saving time and money by eliminating glue and case clamping time. No additional equipment or capital is needed to deliver tools-free assembly products to the end customer.
This new self-clamping, glueless, invisible OVVO Dowel (OD840) is designed for connecting cabinet parts and all types of furniture using standard drilled holes on both sides of the joint, thereby simplifying the panel processing operations while continuing to provide all of the benefits of OVVOs’ proven tools-free ‘Push-ClickConnect’ assembly methodology.
All OVVO connectors are designed for high-volume, automatic insertion, and ongoing partnerships with leading machine vendors such as Pro-Edge Technology and software providers Cabinet Vision, TopSolid, iFurn, Swood, and Cabinet Sense ensure that manufacturers can easily incorporate
OVVO into their existing processes, and also into new product design and development. The company is proud to claim that PET CNC OVVO is “the only machine in the industry with insertion capabilities for all OVVO connectors”.
All OVVO connectors can be installed into a variety of materials ranging from high-quality hardwoods to low-grade particle board, and its recyclable plastic means any waste is put back into the production of its product. OVVO works best in boards >12mm thickness and is available in a range of sizes to perfectly match your requirements.
All connector sizes are available in both permanent and releasable options, extending the range of materials and opportunities to inspire creative design and innovative development.
Consumer demands are shifting more and more towards convenience and sustainability. OVVO helps you meet those demands and gives your products a competitive edge. Its team is on hand to support your switchover to OVVO and help you take the next step of innovation. www.ovvotech.com
PET CNC OVVO
NEW
THE SLEEK AND SPACIOUS DRAWER SYSTEM
MATRIX BOX S SLIM
Every component of the NEW Matrix Box S Slim drawer system has been engineered to maximise storage. The sleek profile uses 13mm drawer sides, full-extension soft-close runners, and is available in three different heights and five depths. It also accommodates 18mm back and base panels.
Consistent with the rest of the Matrix Box range, the S Slim boasts hassle-free assembly, installation, and adjustments
Trust in the durability of Matrix Box S Slim, covered by Häfele’s industry leading 25-year guarantee
Scan to find out more
Efficiency – the universal heart of the matter for installers
For today’s busy installers and manufacturers, saving time and costs on-site is essential to running a successful business. Any tool that can achieve both, while also assuring precision and robustness in production, ticks too many boxes to be ignored.
Described as ‘the ideal problem solver on any project’, the UC 16/64, a new universal connector from Häfele, is designed to transform the way installers and manufacturers operate.
Manufactured at Häfele’s production facility in Berlin, the UC 16/64 is a polycarbonate connection device which mixes snap-in studs and clips with a latching nose and screw holes to achieve multiple applications with just one device.
Suitable for corner, surface and upright connections, as well as offset, angled and double joints, the UC 16/64 also acts as an assembly aid, cable guide, spacer and floor guide.
“The UC 16/64 is the device every installer has been waiting for,” says Justin Crofts, Category Manager - Furniture Construction at Häfele UK. “Its design ensures extremely durable connections across countless applications, minimising the number of different devices that need to be used in projects.
“By standardising multiple installation techniques, it helps get jobs done faster, more efficiently and is a true problem solver in just one compact piece of kit”
“By standardising multiple installation techniques, it helps get jobs done faster, more efficiently and is a true problem solver in just one compact piece of kit.”
The UC 16/64 was launched for the first time earlier this year at the InstallerSHOW and received a resounding response from attendees.
“Feedback from those who saw our demonstrations of the UC 16/64 was that it would make the process of buying parts for projects much easier – because this one piece of equipment can take the place of multiple fittings – and that it’ll make a huge impact on site too, which is exactly what we wanted to achieve when designing the connector,” adds Justin.
“Our priority is to constantly explore the challenges our customers are facing and find solutions to them. The UC 16/64 is an example of the innovation that runs throughout Häfele, and we look forward to seeing how it goes on to transform the lives of installers and manufacturers the world over.”
www.hafele.co.uk
2025’s top hardware trends
Paul Clifford, Managing Director at Croft – a leading name in architectural hardware – provides insight into the top hardware trends for 2025 ...
Dark kitchens with metallic accents
Achieve sophisticated aesthetics by contrasting metallic accents with the warmth of darker surfaces and cabinets, adding a luxurious appeal to areas without being overpowering or harsh. This trend will continue growing over the next year, with metallic elements incorporated into hardware in dark kitchens, adding a distinct depth of detail to the design.
Croft’s Brooklands Collection in Light Antique Brass works well with dark green cabinetry for an overall polished look.
Matt black hardware
Minimalist and contemporary, black hardware offers a sleek appearance that contrasts with traditional polished metals, making it perfect for spaces aiming for a streamlined design. Matt black hardware has recently gained popularity as it is a versatile, neutral colour that can also create striking visual interest.
The Matt Black Bronze finish from Croft is perfect for adding an intense rustic appearance that complements a wide range of interior styles whilst evoking a sense of craft and heritage.
“Textured hardware, which adds character and definition, is expected to appear more frequently on cupboards and doors throughout homes”
textures
Textured hardware, which adds character and definition, is expected to appear more frequently on cupboards and doors throughout homes. The days of simple hardware are over, and homeowners and designers are now seeking choices that not only enhance the aesthetics of their interiors but also provide functionality.
Croft’s Textured Collection will instantly add depth, contrast, and personality to a space, creating a long-lasting and timeless design feature.
Neutral and brass palettes
Warm, friendly, and inviting, neutral and brass colour palettes are expected to continue growing in popularity next year. These tones work well together to create a contemporary, warm space where carefully chosen brass hardware, cabinets and doors will be kept looking sleek and stylish.
Croft offers a variety of brass finishes and designs, including aged, smoked, and polished, suited to both modern and traditional décor and an array of furnishings. www.croft.co.uk
Tactile
Brooklands Collection
Textured Collection
Neutral and brass palettes
Matt black hardware
Mirka continues to clean-up with its new extractor
Mirka UK is expanding its extractor range with the introduction of the new Mirka® DEXOS 1217 M AFC dust extractor. This M class extractor blends power and versatility to ensure users have a dustfree work environment when working on a variety of jobs, from flooring projects to paint removal and restoration work.
The Mirka DEXOS 1217 M AFC is powered by a 1200 watt brushless electric motor, designed by the R&D team to be durable and to ensure dust is quickly and efficiently extracted.
Alongside the power, the new extractor is versatile because it can handle both wet and dry applications as well as being compatible with multiple tool types. It also comes with two sockets with auto start capabilities. This feature ensures the dust extraction system activates simultaneously with the power tool, so any dust and debris is captured by the
extractor as soon as the tool is in use.
To ensure the DEXOS can work for long periods without a break, it has automatic filter cleaning capabilities, which ensure consistent suction from the first use to the last. In addition, there is an integrated airflow sensor that provides users with real-time feedback on its performance via the MyMirka app, so they are aware of any deviations from the optimal flow rates of the tool.
The extractor’s ergonomic design makes it easy to handle and manoeuvre around job sites and its built-in storage space accommodates the 4m hose. It is also compatible with the Mirka case and toolbox as well as existing Mirka hoses. This enables users to have everything they require in one place. In addition, it has an easy-to-clean construction that ensures hassle-free maintenance as and when required.
One of the DEXOS’ innovative features is the Bluetooth-enabled remote control (sold
separately) that is strapped around the dust hose and senses tool vibrations to start the extractor and offers the user two operating modes: auto sense and manual. The remote control has a Bluetooth range of up to 20m, and it eliminates the need for a pneumatic box.
The extractor’s Bluetooth connectivity also enables it to connect to the MyMirka app. Via the app, the user will be able to access numerous insights from air flow indication to a running time display and a hot PCB alarm. These insights provide the user with comprehensive monitoring of the tool, so it can perform at optimal level and users are aware of any issues.
Neil Newbrook, business sector manager – Wood, Mirka UK, “In the woodworking sector, we know from experience there is a lot of dust produced during the sanding process, so it is important to have an extractor that can quickly and efficiently remove the dust. To combat the dust being produced, we are introducing the DEXOS, the next step in the evolution of our extractor line-up. This extractor has been designed in response to feedback from our customers in order to give comfort, convenience and efficiency during all sanding applications, with new features like multiple sockets and improved storage”.
www.mirka.com
“The dust extraction system activates simultaneously with the power tool, so any dust and debris is captured by the extractor as soon as the tool is in use”
The new Mirka DEXOS 1217 M AFC dust extractor
The new Bluetoothenabled remote control
Regardless of your application, your company size or the materials you‘re processing, we can build your sander.
Calibrating, fine sanding, lacquer or veneer sanding, rough sawn or brushed. Be it an all-round sanding machine for carpenters and interior fitters or specialised solutions for industrial purposes or for processing specialised materials such as plastics, lightweight construction or insulation materials (and many more). We at offer surface and edge sanding machines for almost every conceivable application and are sure to have the right solution for you.
Contact us with your request now.
Kundig’s Autumn Open House showcases expertise
The surface finish is the first impression set by anyone looking at fine pieces of furniture or, in fact, any wood-based product. This often denotes the level of expertise, care and quality of the product during the manufacturing process.
When creating either a high gloss or semi-gloss finish, the surface needs to be truly flat to allow a mirrored reflection, free from distortion. Also, as veneer slicing technology has advanced, veneer thickness has become less and less, emphasising the importance of both controlled and accurate sanding to protect vulnerable corners and edges. These are areas in which Kundig excels.
The Autumn Open House allowed Kundig to showcase the advantages of its products, from methods of construction to ensure long-term accuracy and longevity, through to choice and application of different sanding aggregates. Several discussions took place covering various topics, including the advantages of individual sanding heads compared to combi units, calibration rollers with steel vs hard rubber coated, fixed sanding beds compared to moving beds and, of course, the advantages of the patented Kundig Oblique sanding versus traditional and
‘super finishing’ heads, which use an inner chevron belt.
Another area which is often both overlooked and misunderstood when it comes to sanding is the correct choice of abrasive for the application. Many machinery manufacturers talk about the capability of a machine with large diameter rollers and big motor HP, etc. However, all sanding machines are limited to the capability of the abrasive.
“The Autumn Open House allowed Kundig to showcase the advantages of its products, from methods of construction to ensure long-term accuracy and longevity, through to choice and application of different sanding aggregates”
If a sanding belt is overloaded, then it will become consumed very quickly, resulting in high running costs. Kundig manufactures its own abrasives to support its own machinery and is able to offer informed advice on all aspects of sanding.
The all-new Kundig Master was demonstrated sanding both solid wood and veneered panels. This latest version now includes a 200mm working height and an ‘Enormatic’ automatic setting device, which makes the sanding of even the largest panels an easy process, as there is no need for the operator to return to the control panel once this function is activated.
The Kundig Perfect was also shown sanding solid wood, veneer and de nibbing sprayed surfaces. The machine on display was also fitted with a structure brush complete with the new ‘Twinex’ brush to give a textured surface by leaving the hard grain raised.
Also displayed was the complete lineup of Kundig edge sanding machines, from the Uniq with motorised tilting of the abrasive and programmable oscillation to the Uniq-S, complete with an integrated feed system. The Kundig Flash was also shown, which is designed for the denibbing of edges using the same technology employed in the wide belt machines.
0845 833 0565
sales@kundig.co.uk
Kundig Flash
Kundig Perfect
Kundig Master
Mirka® DEROS RS 600 is a rotary sander designed for heavy-duty, coarse sanding applications. Its lightweight, compact design provides a smooth operation and enhances user comfort and productivity. The Mirka® DEROS RS is the perfect solution to tackle paint removal, furniture restoration, cabinetry, solid surface and wooden flooring projects with ease.
For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.
HOMAG celebrates 25 years of pioneering window production
HOMAG is marking a significant milestone: 25 years of pioneering window production solutions. Since the introduction of its first CNC technology in the late 1990s, HOMAG has consistently led the way in developing automated solutions for window manufacturing. What started as a response to the need for handling diverse window construction without manual tool changes has evolved into a robust line of machines that have transformed the industry.
A legacy of innovation
Since 1999, HOMAG has been at the forefront of creating state-of-the-art CNC window production technology. The journey began with the introduction of the BOF 311/40/PM, the company’s first machine designed with a specific clamping system for window scantlings, delivering unprecedented performance and laying the groundwork for further innovation.
Key developments included the Flex5 unit in 2004 for versatile sawing, routing, and drilling at any angle, and the chain changer for quick tool changes. In 2008, HOMAG launched the powerProfiler BOF 700, an automatic machining centre featuring the innovative MA table for automatic reclamping.
The powerProfiler 2 was unveiled in 2011, boasting a new design for improved efficiency in automated window production. In 2014, HOMAG introduced the next generation of powerProfilers with extended functions, including 3D clamping technology and the Tooltower tool storage system for faster changeover times.
Two decades of development came to a head in 2018 with a significant design change and the rebranding of the powerProfiler series to the CENTATEQ S-800/900 – a stark indication that HOMAG, and by extension the window manufacturing industry as a whole, had entered a new era.
CENTATEQ S-900
The latest luxuries
The culmination of HOMAG’s 25-year legacy can be seen in its latest CENTATEQ series, which represents the pinnacle of window production technology. Each machine in the series – CENTATEQ P-310, CENTATEQ P-510, and CENTATEQ S-800/S-900 – has been designed to meet the demands of modern manufacturers, combining sophisticated technology with user-friendly operation.
The CENTATEQ P-310 is celebrated for its versatile performance in CNC processing. Its compact design and customisable configuration with a great choice of clamps and fixtures makes it ideal for window/joinery production.
The machine’s advanced area scanner technology (safeScan) ensures safe and efficient operation without compromising productivity.
“We were asked the other day what was the key benefit of the new HOMAG CENTATEQ P-310 to our business, and I blurted out: ‘You can make money using it!’”, praises Ryan Woodward, Director at French & Westcott, who was recently interviewed regarding his company’s investment in the P-310. “And ultimately, that’s what it’s all about. We now process almost every component of a window or door on the CNC because it is so much quicker and more accurate. It is a real game-changer, without a shadow of a doubt.”
Similarly, the CENTATEQ P-510 takes production capabilities to the next level, offering a complete system for the most
“What started as a response to the need for handling diverse window construction without manual tool changes has evolved into a robust line of machines that have transformed the industry”
demanding production requirements.
With scalable performance and a moving gantry designed for high-precision work, this machine is ideal for manufacturing stairs, furniture, doors and, of course, windows. Its innovative design allows for complex tasks to be handled efficiently, meeting diverse customer needs with exceptional accuracy.
Last but certainly not least, the CENTATEQ S-800/S-900 models, which stand out as the ultimate solutions for automated window production. Designed for both entry-level applications and high-capacity industrial operations, these machines offer automated loading and clamping, multi head four- & fiveaxis technology and independent part processing capabilities. The series supports continuous, multi-shift operation, significantly increasing throughput.
“The results we’ve achieved with this new machine have been outstanding,” shares Dion Panting, Managing Director at Mumford & Wood. “We even managed
to process 270 components in one ninehour shift, which is unheard of in complex window manufacturing. Every part comes off correct and finished to the premium quality standards we demand.”
Looking to the future
Even as HOMAG celebrates this significant milestone, the company remains focused on the ever-evolving demands of window manufacturing and finding new ways to give its customers a razor-sharp, crystal-clear edge.
There’s no telling what the next 25 years will hold for HOMAG. But given its history of innovation, its active adoption of the latest technologies, and its commitment to evolve alongside the needs of its customers, it’s safe to assume there’s plenty more where that came from.
For more information or a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424.
www.homag.com
CENTATEQ P-310
Innovative woodworking machinery for garden product manufacturing
Garden products, despite often featuring simple designs, require numerous intricate machining operations during manufacturing. This includes processes such as straight and angled cutting, notching, trenching, shaping, drilling, grooving, mortising and tenoning. In the UK, a broad range of outdoor garden products are produced, including sheds, log cabins, tables, chairs, benches, gates, gazebos and planters. Boosting the efficiency of these processes is vital for achieving the high-quality standards expected in this sector.
JJ Smith, with over 100 years of experience in solid wood machining, is a leading supplier of machinery in this market. Having gained a wealth of experience in the garden products manufacturing sector, it is able to supply a comprehensive range of machinery, from manually operated machines to the latest generation of CNC machining centres, catering to all levels of production needs.
Crosscutting is often a key operation in garden product manufacturing, and JJ Smith provides a wide array of saws to meet this requirement. The range includes manually operated Graule radial arm models to fully automatic programmable machines from Stromab. Its machinery includes the Matrix straight cutting saw, the best-selling CT600 for straight or angled cutting, plus the F model, which has the added feature of an in-built trenching / notching head.
For mortising operations, JJ Smith supplies both semi-automatic and fully automatic swing chisel mortisers from Deltawood and Centauro. For more complex tenoning operations, the Comec Frontal double-sided machine offers automatic hopper feed loading, making it ideal for volume production.
For manufacturers who need a more versatile solution, the Comec MD TOP range of three and four-axis CNC work centres provides a user-friendly platform that’s quick and simple to set up, making it perfect for short batch production runs. Machining operations include shaping, cutting, drilling (on all faces) and slotting,
“JJ Smith, with over 100 years of experience in solid wood machining, is a leading supplier of machinery in this market”
and an automatic loader can be specified to aid volume production. When greater complexity is required, JJ Smith offers the Comec Driver five-axis series for even more intricate machining needs. The production of garden buildings can be further enhanced using the Stromab Blox, which is particularly suited for crafting the four-way notch in walls ranging from 28mm to 44mm in thickness. Meanwhile, for speciality jobs like machining a ball shape on planter posts or pointing the top of decking posts, the Comec FRT CN machine is an ideal solution. For volume production of round or pointed fence panels, the Comec Frontal model delivers unparalleled results.
For hands-on demonstrations, many of these machines are set up and available at JJ Smith’s expansive Liverpool showroom, where its experienced sales team is ready to assist with any requests and enquiries.
0151 548 9000
sales@jjsmith.co.uk www.jjsmith.co.uk
Comec MD TOP XL four-axis machining centre for cutting, drilling, shaping, notching or grooving parts up to 4200mm in length
Deltawood twin head CNC mortiser
Pade CNC controlled bandsaw with automatic table movement
The Stromab Blox for the four-way notching of log cabin corner joints
Dust Removal System
For the removal and suction of the dust and chips generateci during nesting and routing operations.
Advantages
• Healthier working envirnnment
• lncreased tool life
• Energy savings
• Reduced machine downtime
Masterwood GB – offering experience and expertise nationwide
Masterwood GB has been the official supplier of Masterwood CNC machines the width and breadth of the UK and Ireland since 2009, covering sales, installations, training, spares and servicing. Between them, Directors Dave Kennard (sales director) and Chris Alexander (technical director) have almost 60 years of experience with Masterwood machines.
In 2019, Masterwood opened its first showroom in the UK, giving customers the opportunity to have one-on-one specialised demonstrations on both the machines and software.
Today, Masterwood GB’s team of experienced technicians cover the length and breadth of the UK, assisting with installations, servicing, repairs and breakdowns.
A comprehensive portfolio Masterwood GB’s array of CNC machines is impressively diverse, including:
• Flatbed Nesting machines –Available in three-, four- and five-axis, and bed sizes ranging from 2500 x 1300mm to 7500 x 2195mm, plus special sizes if required.
• Pod and rail machines – The most versatile CNC option – available in three-, four- and five-axis, bed lengths from 3000 to 6400mm.
• Specialist product CNC machines, such as the 4Win for windows, Doorline and Project door, and Teknoline for frames and jambs, cater for higher production and dedicated manufacturers. These can be tailorbuilt with handling equipment to suit a customer’s needs.
“Masterwood GB sells a full package, not just a machine, and prides itself on its aftersales care for all customers with Masterwood machines, both new and second hand”
• The partnership with KDT machinery in 2018 allowed Masterwood GB to offer a wider range of machines, including the TF 600 series of highspeed drilling/routering machines. These are available in configurations suitable for small-scale production, to automated high-level production.
Comprehensive installation, training and aftercare services
Of course, machines are built to a high standard using proven designs and parts from leading suppliers. In order to cut down on the lead times of standard machines, Masterwood GB has stock machines on order and in production to
allow for quick deliveries. Built-to-order machines have a lead time of as little as 90 days in most cases.
Installation and training are always included in the cost of the machines. Masterwood GB sells a full package, not just a machine, and prides itself on its aftersales care for all customers with Masterwood machines, both new and second hand.
The company understands that purchasing a CNC is one of the biggest investments most businesses will make, so it takes time and care to ensure that the machines, software and overall package are right for the customers’ needs and production.
The benefits of investing in CNC technology
Adding a first CNC is always a big decision. It’s a big investment, both in time and money, plus the initial learning curve of going from traditional methods to programming and machining. However, the benefits of being able to repeat programs at a moment’s notice, produce components in a fraction of the time, and optimise programs to machine multiple components in one machining cycle, ultimately save time and money.
To provide an example of production differences: to produce a typical staircase using traditional methods could take a single joiner up to a week, including measuring and drawing. With the help of specialist stair software, even a complex winder staircase can be drawn, machined and assembled in less than a day.
www.masterwoodgb.co.uk
VWM’s understanding and expertise provides the ideal resource for demanding customers
Based in Trawden in Lancashire, VWM Woodworking Machinery has experience of working with CNC machinery since 1998. Initially, the company found success retrofitting old Rye and Wadkin machines with new control systems to bring them up to date with modern control systems. Today, the business is a successful machinery service and supply business with a strong group of quality brands with solutions for all applications.
VWM supplies a wealth of different customers with its range of CNC machines – many are in the aerospace, non-ferrous metal industry, vehicle construction, plastics industry, with many of course in the wood-based industry. The company has an excellent range of Technos CNC machines are available from our stock – the Start Series is an entry-level machine aimed at the user and is a great option for those getting started with CNC; the ECO Series, a VWM best seller, is the real workhorse of the range is available in different bed sizes; the company’s MD Series is also becoming a strong selling choice, and it is offered with different head- and bed-configuration. For those needing a higher specification options, VWM’s HD Series is fully flexible in that it can be manufactured to suit sawing units to cut 200mm deep with bed sizes up to 14m and bigger, with four tool changes giving a impressive 36 tools in total, plus automatic load/off-loading and five axis applications.
In terms of availability, VWM sales director Jason Verey says: “The current lead times for machines are very good … we keep our Technos ECO Series in stock in three bed sizes of 8 x 4ft, 10 x 5ft as well as 2100 x 3200mm for jumbo Egger sheets. We also offer full service back-up on all our machines with many customers taking out service plans on the machines
“Our engineers have a very thorough knowledge on CNC machines which we brought to our Technos machines to develop them into one of the best-selling machines in the UK”
to keeping them in optimum working order.
“Our engineers have a very thorough knowledge on CNC machines which we brought to our Technos machines to develop them into one of the best-selling machines in the UK.
The benefits of investing in CNC technology such as the Technos Series from VWM is fairly clear, but worth repeating. The key advantages CNC holds over traditional machines is they are fully-automated giving constant accuracy and a reliability of production output, in a word, consistency. The machining time is accurate and via the software provides clear timing scenarios allowing manufacturers to accurately quote jobs – and of course, CNC don’t require tea breaks or call in sick!
“The performance expected from any of our CNC range is very high,” says Jason, “as they are all very high accuracy machines proven by the fact that we supply these into aerospace industry which have very high tolerances on all their products, and they also demand repeatability on these as well.
“Other elements to look at when purchasing a CNC should be the software … our machines are geared to work with any software on the market, this is evidenced by the fact that we numerous machines in the field working successfully
with many different software brands.
“Another key element should be the construction and fabrication of the machinery itself – a scenario where our Technos range wins hands down! We have well over 170 successful installs since 2003 out in the field in the UK.
“To evidence this, a couple of customers that spring to mind, the first being a pallet manufacturer who developed a flat-pack case for exporting goods. He was manufacturing this the old way with overhead pin routers and jigs and this was a very time-consuming job, now on the CNC, what took them four hours to cut and make is completed in 20 minutes.
The other, is a customer of ours who make refrigerated vehicles, they first came to us as they were using hand saws to cut very large panels of up to 10m long by 3m wide! Over the last six years we have now supplied them with seven CNC machines, two of which have beds of 14 x 3m and this output has helped make them into one of Europe’s biggest refrigerated vehicle manufacturers.”
Discover more about VWM’s popular Technos CNC options, as well many other machine types and brands, at the company’s next open house event being held from December 6-7th – mince pies and mulled wine for all who attend!
01282 870077
www.vwm.co.uk
VWM’s impressive and popular Technos range
AES holds successful Autumn Open House
The AES Group Machinery UK Autumn Open House – held between 26-29th September – was the third UK event this year to showcase the broad range of CNC machinery available to the industrial-based customer.
Previous shows included the March Open House to officially launch the new UKbased AES Showroom and support centre, followed by the Materials and Finishes show held at Birmingham NEC in May.
The Autumn Open House saw new and existing customers visit to see the latest technology in both CNC machinery and software available from Hexagon Manufacturing Intelligence. One of the ‘star’ attractions was the AES Vega fiveaxis CNC machine showing simultaneous, multi-axis movements whilst performing several milling, engraving, shaping and cutting operations.
Along with the AES Vega five-axis CNC, there was a ‘fire door’ spec AES Vega Ultra Evo showing the advantages of the double-sided horizontal router head and how having three active router tools in the machine increases productivity.
Another area which proved of interest
and quite unique was the demonstration of cutting typical shapes, such as point-ofsale curved tabletops on the AES Extreme Ultra, followed by edging on the SNX contour edge banding machine. These two machines can be supplied for around half the cost of the ‘all in one’ combined CNC/edge bander, whilst offering greater flexibility and productivity.
The AES Beta beamsaw was also shown working using optimised cutting patterns imported from CAD generated by Cabinet Design Software. The machine on display was complete with a barcode printer, which was then scanned by the AES CNC drilling machines, calling up the relevant program for face drilling, end drilling, grooving and pocketing operations.
The AES Flexa Pro has been AES’ bestselling CNC nesting machine and was kept busy showing typical cabinet parts using Rafix as the construction method, with the ‘next level’ AES Super Nova showing the production of various styles of kitchen doors. The Super Nova comes complete with a gantry cover with LED status light bars, rotary tool changer and face drilling.
“One of the ‘star’ attractions was the AES Vega fiveaxis CNC machine showing simultaneous, multi-axis movements whilst performing several milling, engraving, shaping and cutting operations”
For more automation, the AES Extreme Ultra nesting cell was shown in action. In one cycle, the machine can automatically align and label a board, then load, nest/ face drill/groove/shape etc, before being automatically pushed onto an outfeed conveyor whilst the spoil board is also cleaned in the same process. This was demonstrated using designs from Cabinet Vision, which were sent directly to the machine.
AES Group would like to thank all who took the time to visit, as well as Barista Sister for the refreshments and Fratelli’s for the on-site catering.
0800 083 8844
sales@aesgroupuk.uk
www.aesgroupuk.uk
TECHNOS FLEX
• Various table sizes, including Euro sheets
• Nesting, automatic loading and unloading
• Standard 9Kw spindle
• Automatic tool changers
• Minimum of 250cm/hr vacuum pumps
• PC controller with in-built graphics
• Fully guarded and light beams on the working side, to comply with CE and Health and Safety
• And many more options available
apply)
TECHNOS ECO
• Less expensive (dip your toe in the water machine)
• Various table sizes, including Euro sheets
• Nesting, automatic loading and unloading
• Standard 9Kw spindle
• Automatic tool changers
• Minimum of 250cm/hr vacuum pumps
• Hand-held controller
• Fully guarded and light beams on the working side
New CNC tools from Wealden
Wealden Tools are featuring some new additions to its ever-expanding CNC tooling range.
The Pocket Tenon cutter produces a first class finish on the top edge as well as a clean finish on the bottom of the cut. Ideal for pockets, tenons and anywhere that requires large surface area removal with a good quality finish.
The PCD Tri-Pro Rapid is a high speed, low noise production nesting tool in PCD. Although this cutter is particularly suited to cutting plywood, it is also useful in other materials.
The PCD High Shear for fast cutting 18mm MFC This high shear PCD compression cutter gives a clean cut on both faces without having to sink the cutter into the spoil board.
The Plywood Straight two flute cutter, which is especially suited to CNC cutting of plywood, but equally good at cutting MDF. Advantages include cleaner top and bottom edge finish, improved cross grain finish with reduced tear-out, better chip clearance than either compression or down-cut spirals, reduced up-lift on vacuum beds compared to up-cut spirals and much reduced noise levels compared to spiral cutters.
All these new cutters are available from stock on the company’s website.
01580 890500 www.wealdentool.com
The Plywood Straight two flute cutter
The Pocket Tenon cutter
The PCD Tri-Pro Rapid nesting tool
The PCD High Shear cutter
From little acorns, great oaks grow
Established for over 30 years, ECC Timber Products is a €100m+ turnover business with over 150 staff employed based in County Galway, Ireland. With exponential growth over recent years, one thing has always been a constant: its unwavering belief in its saw blade sharpening technology from Vollmer UK.
As the business has grown, its portfolio has evolved to encompass products for construction, fencing and landscaping, pallet and packaging, motorway fencing, acoustic panel products and much more. The environmentally conscious manufacturer processes more than 600,000 tons of timber every year, utilising its by-products from the wood milling facility to supply products such as bark, wood chip, sawdust and dry shavings to the horticulture, panel manufacturing, biomass and animal bedding sectors.
Soon after its inception, the company invested heavily in its saw-sharpening facility. During those early days, ECC purchased a CAS bandsaw sharpening machine, an EMS twin-head side grinder, a first-generation bandsaw, Stellite tipping machine and a VWM bandsaw and rolling bench, all from Vollmer. The circular section of the saw shop was also augmented with the purchase of a Vollmer CHC22H TCT grinder and an FS2A side grinder.
This investment was copper fastened over the following years with additions and updates, including CA200 profile grinders, an Alligator Stellite tipping machine, and more recently, an RC100 automatic levelling and tensioning machine – all from Vollmer. Many of these Vollmer machines are still in active service today – demonstrating the longevity and quality of the brand.
As part of a strategic plan, ECC is planning the next phase of their sawmill upgrade, and as an initial part of this, the saw shop that services and maintains circular saws and band saw blades needed to be moved from its previous location.
As ECC Timber Products maintenance manager, Mr Pat Mullarkey, says: “We needed to move the saw shop on-site, and we saw this as an opportunity to invest in a brand-new purpose-built facility encompassing the latest technology to future-proof our business. We also saw this as an opportunity to improve quality and create efficiencies.
“Many of our previous Vollmer machines were 25 years old and had more than served their time. Despite their age, the Vollmer machines still ran well, and we refurbished and re-purposed some of them. The all-new purpose-built facility allowed us to explore opportunities and invest in the next generation of technology. After the proven performance and longevity of the Vollmer brand here at ECC, we had no intention of looking anywhere else.”
Following a consultation with the new MD of Vollmer UK, Martyn Cross, ECC took delivery of a Vollmer CHF840 side grinding machine. This was accompanied by a fully automated CS860 for universal tooth face and top grinding of TCT saw blades with an ND320 robot loading automation system. ECC placed the order in November 2023. Landing in March 2024, the new arrivals have significantly benefitted ECC. Pat continues: “We picked these two
machines as they perfectly matched our processes and desired results. Having seen these machines operating in similar environments before purchasing, it gave us 100% confidence in what we were buying.
“We only service saws for our own site, and the previous machines perfectly served our limited requirements in the past. However, we have evolved over the years, and along with many other changes, we currently have a USNR Versagang that takes a box of 25 guided 28in saws per shift. In addition, we have four multi-head cross-cut lines, two board edgers, an 18-saw trimmer and a Ledinek high-speed planer with a splitting module.
“These machines all run two shifts daily, and many workstations require daily saw blade changes. This means we go through a lot of saw blades. This placed significant demands on our saw shop, the old Vollmer machines and our ability to service the fast-paced production department with the quality required. The new machines have changed all that.”
Cutting through challenges
After purchasing new circular saw blades, the self-sufficient saw shop undertakes servicing, maintenance and re-tipping of its blades in-house, performing the duties while achieving the throughput and quality any saw shop would be proud of. With up to 14,000m3 of timber processed weekly, saw blade performance and efficiency are critical. Here, the new Vollmer CHF840 and CS860 have demonstrated their value. Not only did the arrival of automated
saw processing generate staff efficiencies, but it drastically improved productivity. By removing the time required for manual loading/unloading, the CS860 maximises processing uptime. Additionally, the latest CNC control and drive technology, optimised kinematics, in-process measurement and calibration further reduce saw blade cycle times by more than 30%.
Another key benefit of the new Vollmer arrivals is the precision and quality of the blades sharpened on the CS860 and CHF840. Alluding to this, Pat adds: “The in-process monitoring and calibration is improving the precision of our blades far beyond anything achievable on our previous machines.
Furthermore, the new Vollmer machines have introduced an oil cooling system instead of a water-soluble coolant. Our tip surface and edge finishes are much better than those on our previous machines. Improved precision and surface finishes positively affect our saw blades’ productivity and cut quality. The result in the sawmill is greater productivity and longevity from our saw blades with far superior edge finishes and precision levels on our sawn products.”
Concluding on the investment in the two new Vollmer machines, Pat says: “The automated CS860 and the CHF840 have made a massive impact on everything from labour, manufacturing efficiency and productivity in the saw shop to precision, quality and improved saw service life in the sawmill. We have had the machines
for a few months, and we still haven’t fully challenged or utilised the benefits of Vollmer’s latest CNC technology. We have more to learn, but regardless of this, the benefits of the new machines have been immeasurable.”
0115 9491040
www.vollmer-group.com
Simple, Flexible and Absolute are three words that describe the CS 860 & CSF 860 from VOLLMER. Perfect for machining the sharpest clearance angles and sides, the new arrivals are easy to use and incredibly flexible. This gives you outstanding grinding results with optimal processes for all your circular saw blade requirements. The CS 860 & CSF 860 deliver the highest level of quality, productivity and user-friendliness with maximum flexibility.
www.vollmer-group.com
VOLTER’s CNC expertise
In the Czech Republic, a woodworking revolution is taking shape, led by VOLTER, a pioneer in milling and engraving machinery. Located just 60km from Prague in the dynamic town of Kolin, VOLTER’s production plant is where tradition blends seamlessly with cutting-edge technology. Their stateof-the-art CNC machines are more than just tools — they are trusted partners in creativity.
As the woodworking industry rapidly evolves, VOLTER remains at the forefront, pushing boundaries with high-reliability machines, superior performance, and innovative software solutions. These qualities have earned VOLTER a global reputation, with installations spanning Europe, Asia, and Africa.
In the UK and Ireland, Daltons Wadkin serves as the exclusive agent for VOLTER, providing customers with more than just machines. Recognising that the purchase of a CNC machine is only the beginning, Daltons Wadkin focuses on providing thorough training, long-term service, and maintenance, ensuring clients get the most from their investment.
What truly sets VOLTER apart is its tailored approach to innovation. Understanding that each client’s needs are unique, the company offers customisable machines to suit various production demands, from intricate one-off pieces to large-scale manufacturing. The VOLTER L series, an industrial CNC router, is a perfect example of this flexibility. With multiple bed sizes, spindles up to 6kW, a
vacuum table with six controllable zones, and a seven-position automatic tool changer, the L series epitomises precision and adaptability.
At the heart of VOLTER machines is a steel-welded frame, delivering unmatched stability and accuracy. The incorporation of servo drives on every axis, including dual drives on the Y-axis for gantry movement, ensures precise and repeatable machining every time. The user-friendly control system — featuring intuitive software, a Windows PC, and a 15in touch screen — makes operation smooth and efficient, with V-Carve Pro software included to enhance the user experience.
VOLTER’s strength lies in its reliable three-axis routers, designed for a wide range of industries. Whether it’s sign making, prototyping, joinery, or panel production, VOLTER machines are the perfect solution for craftspeople across the globe. Much of their success can also be attributed to the outstanding after sales support provided by Daltons Wadkin.
For more information or to schedule a demonstration of VOLTER CNC machines, contact Daltons Wadkin. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com
VOLTER machines feature heavy steel frames with thermal stabilisation
A Windows PC and a 15in touch screen makes operation smooth and efficient – with V-Carve Pro software included
A seven-position automatic tool changer
Castle Pocket Routers
The most popular Pocket Router in the Castle range has been re-designed with a new lift up table top.
This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications.
Router Cutters
A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters.
Extensive Stock
ATA Engineering carry an extensive stock of cutters, tool holders and collets, all for next day delivery.
ATA Engineering Products Ltd
ATA House, Unit B, Boundary Way, Hemel Hempstead, Herts, HP2 7SS t: 01442 264411 e: sales@ataeng.com www.ataeng.com
TSM22 Pocket Router
TSM12 Benchtop Pocket Router
The Portable Pocket Cutter! The superior low screw angle minimizes joint shift. Take it on site!
Complete CNC Solutions in focus
With its headquarters and demonstration facilities based in Somerset, Complete CNC Solutions Ltd is the exclusive UK & European distributor for all Tekcel CNC flatbed routing systems & products. With over 30 years of CNC routing experience and headed up by Managing Director Julian Sage, this enthusiastic and professional company continues to strive for excellence in providing CNC router solutions, consumables & accessories along with high-quality after-sales service, support and advice to many companies in many industry sectors.
From the manufacturing plant in Western Australia, Complete CNC Solutions receives all Tekcel CNC routing products directly to its premises in Cheddar, where the final build, tests, checks and PDIs are fully carried out by its team of experienced technicians and field-based engineers, before safely being delivered, installed and fully trained at the customer’s site.
Companies looking to diversify have been investing in Tekcel CNC routing systems for many years now. These
products have gained a growing reputation as some of the most respected, versatile and reliable three-axis CNC flatbed routers on the market today.
With over 6000 Tekcel units installed worldwide and with 600+ installations in the UK & Ireland alone, these world-class CNC systems continue to deliver highquality output and performance, whilst returning excellent profits in some of the most demanding and diverse market sectors. These include Woodworking, Cabinet Making & Joinery, Décor & Interior Design, Plastics & Metal fabrication, Packaging, Shopfitting, Architectural & Cladding, 3D Model Making, Sign, Graphic & Display, Point of Sale, Exhibition, Print Finishing, TV & Film prop design.
Although the product range is wide and varied, the mighty Tekcel EXR 2m x 3m CNC routing system is the most popular machine supplied by Complete CNC Solutions. The Tekcel EXR has an outstanding proven track record and is a class-leading production workhorse in this format. It’s been the No. 1 choice for many prestigious companies over the years due to its ease of use, abundance
of innovative features and, above all, its ability to machine so many different types of materials, all from one machine. Tekcel continues to manufacture CNC machines that are extremely versatile and upgradeable with add-ons and options, allowing for a non-restrictive solution for customers to open up and diversify into new and lucrative opportunities.
Machinable materials include MDF, MFC, chipboard, HPL, OSB, plywoods, soft & hardwoods, industrial plastics,
Managing Director, Julian Sage
cast & extruded acrylics, polycarbonates, ABS, rigid PVC, HD Foams & model boards, aluminium composite material, aluminium, brass, copper & thin stainless steel. With the simple addition of a knife cutting option fitted to the machine, the Tekcel system can even be turned into a digital cutter for paper-based materials, card, corrugated, cork, rubber and many other flexible materials too.
Whatever your requirements, the Tekcel EXR 2m x 3m system makes light work of it, processing popular sheet sizes of 8’x4’, 10’ x 5’, Jumbo Boards and metric
2m x 3m. With a standard gantry height of 150mm, this allows a maximum material cut thickness of 100mm. In order to cut these various types of materials efficiently, you do need a high-quality performance machine and spindle to be able to cope, which is why all Complete CNC Solutions’ Tekcel routing systems are equipped as standard with vacuum table hold down, tool length indexing, 17 Bay Auto Tool Changers, along with
the industry standard powerful highperformance HSD manufactured spindles. Complete CNC Solutions offers full in-house or onsite demonstrations to potential customers wanting to put its Tekcel CNC systems to the test, so if you would like to arrange a visit to its premises, please get in touch. 01934 742186 info@completecnc.co.uk www.completecnc.co.uk
Unilin achieves C2C certification of its chipboard and MFC
In July, Unilin’s entire range of raw- and melamine-faced particleboard received full Cradle to Cradle Certified® Bronze v4.0 certification, claiming a first in this sector.
As a global operator, Unilin says it is acutely aware of its environmental impact – and that’s why it focuses on developing resource-sensitive solutions, from design through to implementation and beyond. Hence, the company is maximising the use of renewable and recycled materials throughout its manufacturing processes.
To this end, it is employing the Cradle to Cradle methodology and is ultimately aiming for C2C certifications for several of its products.
What is C2C Certified?
Cradle to Cradle Certified is a certification awarded to safer, more sustainable products, manufactured in accordance with circular economy principles, using six criteria: environmental policy, material health, product circularity, air quality and climate protection, water and soil management, and social justice.
With this a stragey objective, Charlotte Van Vlierberghe, Brand Manager at Unilin Panels, underlines the company’s position: “The natural progression for our One Home strategy is for Unilin to achieve C2C certification across the board. With C2C Certified, we are focusing on the durability of our products. Our previous certification
“Going through the certification process has proved to be more important than the attainment of the certificates, as it enabled us to implement the One Home sustainability strategy at all levels of our organisation”
already complied with all Bronze standard Material Health specifications, but this latest development takes things to the next level. In fact, our particleboard products now also meet the stringent requirements of the following areas:
• Product Circularity: designing materials to be reused or recycled with no loss of quality (e.g. the wood in our particleboard is 95% recycled).
• Clean Air & Climate Protection: promoting renewable energies and reducing harmful emissions (for example we are maximising our renewables thanks to our factories’ own biomass generators).
• Responsible Water & Soil Management: ensuring that the water supply is kept
Manufacturer and supplier of ABS / PVC & Veneer Edgebanding material
We have an extensive range with over 3000 decors matching all main board suppliers as well as door manufacturers and paint colours.
Slitting Edgeband to any size is available on site as well as pre-glueing to order.
We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland.
Our website hosts its own decor finder which is a fantastic tool that lets you find an edge to board match within seconds.
We offer a wide range of veneer edging from local and foreign tree species, as well as fine-line veneers of various thicknesses and widths – fleece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls.
CAMCO Edging can meet requirements of large and small manufacturers
clean and soil kept healthy (as exemplified by our state-of-the-art waste water purification system at the Wielsbeke site).
• Social Responsibility: ensuring that we have a positive social impact and fair working conditions (e.g. our Zero Harm safety programme in all our factories).”
Unilin Panels’ Sustainability Manager Cristian Delaere notes: “Sustainability is a unique asset, and in the very near future, will be a vital matter, hence the importance of this certification process. Once certification has been obtained, the company has between three- to six years to take things to the next level. This timeframe ensures continuous improvement of both process and products, otherwise certification will be rendered null and void. Our purchasing, R&D, HSE and HR teams, amongst others, will be doing their utmost to ensure we upgrade our certifications.
“Sharing this info allowed us to analyse how we as Unilin can take further steps to make our products even more sustainable”
“Going through the certification process has proved to be more important than the attainment of the certificates, as it enabled us to implement the One Home sustainability strategy at all levels of our organisation. This has tested all aspects of our products and our manufacturing processes. This process has united all participants, both internal and external, around the common theme of sustainability.
“A thorough analysis of our products was only possible through close cooperation with our suppliers. Together with our purchasing department, our suppliers were given context about our sustainability process and asked to provide extensive info on the raw materials supplied to us. Sharing this info allowed us to analyse how we as Unilin can take further steps to make our products even more sustainable.
“The great thing is that by providing Unilin with the information, suppliers themselves also gain insights into their product and some of them have meanwhile joined the C2C Certified story themselves. Unilin thus indirectly initiates sustainability awareness throughout the value chain.
This virtuous circle has now resulted in all of our products being awarded C2C Bronze v4.0 certification. The process of working towards C2C Certified certification has been a rewarding one, due to the complexity of our products, the range of materials and the manufacturing processes involved. It also constitutes a positive contribution to a circular and responsible economy.”
www.unilin.com
OPERATOR TRAINING CERTIFICATED
LEADERS IN WOOD MACHINE TRAINING
The Daltons Wadkin “red team” have been delivering industry led training for over 25 years, continually honing the courses to meet both customer and legal requirements. As an IOSH approved training provider we offer hands-on practical courses for both novice and experienced learners covering safe operator machining on all makes and models of woodworking equipment.
● Woodworking Machine Training
● Supervisor Training
● Abrasive Wheel Training
● Portable Power Tool Training
New nesting options on mobidelli x range
Two new solutions have been unveiled by SCM to further enhance and integrate its popular morbidelli x range. By applying high speed and maximum flexibility to nesting machining, the company aims to meet a market demand that is increasingly focused on batch one production.
In so doing, SCM once again demonstrates its ability to transfer high performance onto entry level solutions, delivering a number of advantages which differentiate its nesting range at highly competitive prices. Every detail has been designed with a view to making all the necessary features accessible from an efficiency, machining quality and predictive maintenance point of view. With regards to software, it not only has the new Maestro Lab intuitive and dynamic CAD/CAM design system for programming both from the office and machine, but the morbidelli x50 and x100 also have a state-of-the-art SCM Smart cut algorithm.
Elimination of both unproductive times and waste, alongside a reduction in energy consumption and material scraps, are the main advantages of this optimiser which proves ideal for the nesting cut of even the smallest pieces.
SCM Smart cut applies sequences
and cutting technologies which, without affecting either the speed or arrangement of the pieces in the program, improve the finishing quality and reduce cycle times.
Highlighted for both machining centres, there is also the SMS – Spoilboard Management System software, an advanced solution which makes it easier for the operator to manage the spoil panel signalling pro-actively.
Innovations of the mechanical characteristics
One example is the worktable with High Grip Vacuum technology on the morbidelli x50. Practical and sturdy, it is “the only one of its kind to guarantee a strong grip on the piece thanks to a patented deflector which distributes the vacuum across the whole surface, thus maximising the grip even in the case of panels that are smaller than the machine’s overall area”.
Another advantage of the morbidelli x50 is its flexibility courtesy of the XS Device, which makes it easier for the operator to refer and machine all the pieces directly on the spoil panel, even the smallest ones. Also worth noting is the SAFE – Safe Advanced Fixed Equipment protection system, which delivers maximum operator safety at all times. This occurs due to
a perimeter photocell system which provides free access to all four sides to machine right across the board.
The advantages of the morbidelli x50 are rounded off with the top performances of the drilling units, with 8000rpm RO.AX technology, and boring units capable of machining in nesting up to 40m per minute.
The innovation at the heart of SCM’s new machining centres for nesting is further amplified with the morbidelli x100. The model is available in different versions, from stand-alone machine to integrated cell with automatic flexstore magazine, right up to the push- and mat-versions, respectively fitted with automatic pusher and motorised unloading belt to simplify and speed up the exit of the pieces in complete safety and, in this latter case, even without manual interventions. Another distinctive feature is the maximum grip on the piece guaranteed by Smart vacuum, the system which concentrates the vacuum only in the parts still to be machined, thus avoiding dispersion in the areas already nested.
An innovation that has been added to an already high-performing worktable with PHE– Phenolic High Efficiency technology especially designed for use with the spoil panel.
www.scmgroup.com
‘Every detail has been designed with a view to making all the necessary features accessible from an efficiency, machining quality and predictive maintenance point of view’
The morbidelli x100 provides excellent configuration versatility with flexstore, mat- and push-versions
SCM’s morbidelli x50 features a Safe Advanced Fixed Equipment protection system, which delivers maximum operator safety at all times thanks to a perimeter photocell system which provides free access to all four sides to machine right across the board
The
England
MWM
Scotland
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Northern
Keep your workshop running – the importance of regular machine maintenance
In woodworking, keeping your machines in optimal condition is essential to maintaining smooth production. Like any machinery, woodworking equipment requires regular check-ups to prevent unexpected breakdowns.
Unfortunately, many workshops only think about maintenance when something has already gone wrong, but by then, the damage is often done.
Advanced Machinery Services (AMS) strongly recommends implementing an annual maintenance plan for all woodworking machinery. This not only extends the lifespan of your machines but also prevents costly production disruptions that can happen when equipment fails at the worst possible moment.
Real stories of production disruptions due to the absence of maintenance
Consider a joinery workshop in London. Their rip saw unexpectedly stopped midproduction, causing a complete pause in their operations.
AMS’ engineer, Lukasz, discovered that worn bearings and an unbalanced blade –issues that could have been identified with routine servicing – were responsible for the breakdown. If a simple maintenance check had been completed, this delay could have been avoided.
“Advanced Machinery Services (AMS) strongly recommends implementing an annual maintenance plan for all woodworking machinery”
Recently, a furniture manufacturing company in Leicestershire faced a significant challenge when their panel saw broke down unexpectedly, again due to the absence of regular maintenance. This breakdown forced them to pause production, impacting their project deadlines and customer commitments. AMS was fortunate to have engineers in the East Midlands who responded quickly, allowing the company to provide the replacement part from its available stock, and ensure the panel saw was only down for 24 hours. However, this situation could have been far worse.
Similarly, a sawmill company in Newcastle faced a major breakdown of their planer moulder, a vital machine in their production line. Without a maintenance plan in place, they were forced to suspend production for over a week while waiting for replacement parts. Regular servicing could have caught the damage, preventing the downtime.
A word from Paul on repairs and maintenance
“I’ve been an engineer for years, covering areas such as the South, Kent, and London. One of the most rewarding parts of my job is solving difficult problems, especially when a customer is struggling to keep their production line moving.
“Identifying the issue, fixing it, and getting their business back on track is a great feeling — though there’s some pressure involved!
“I also enjoy the maintenance side of things because it’s more relaxed. It gives me the chance to spot potential
problems before they happen and make sure everything runs smoothly. It’s less stressful for both me and the customer, knowing they won’t have any surprise breakdowns!”
Factory relocations and machine installations
AMS’ team doesn’t just keep your machines in top condition — it also specialises in relocating machinery from one workshop to another. Whether you purchase a machine from AMS or you’re moving locally or across the country, AMS manages the entire process with precision and care, ensuring your machines are dismantled, transported, and reinstalled safely.
Its engineers are based across the UK, with its main workshop located in Leicestershire, where machines are rebuilt and reconditioned by its expert team. Contact AMS for assistance with repairs, regular maintenance plans, machine rebuilding, relocation, or installations. 0844 844 9949
servicing@advancedmachinery.co.uk www.advancedmachinery.co.uk
Can timber windows and doors bring more profit in 2025?
As 2025 approaches, timber windows and doors are experiencing a resurgence, offering significant profit potential for joinery companies.
Homeowners, builders, housebuilders, developers, and architects are increasingly choosing timber for its sustainability, durability, and aesthetic appeal. To help businesses capitalise on this trend, The Joinery Network has a proven track record of boosting profits for UK joinery companies through its fully certified timber window and door system and its manufacturing support programme.
JF Joinery, based in North Devon, was one of the first businesses to begin manufacturing Lignum. The integration of the Lignum tooling system from Leitz has streamlined the machining process, resulting in a significant increase in production volumes.
John Fanthorpe, JF Joinery’s managing director, explains how revolutionary the switch to Lignum has been: “Our cycle times have massively decreased since adopting the Lignum system. Today, we spend more time assembling and decorating our products than we do machining them — without any compromise in quality. In fact, the high-quality finish has reduced our need to sand or rework products, allowing us to move straight to assembly and decoration.”
Andy Ball, director at The Joinery Network, adds: “Over the last five years, The Joinery Network has developed Lignum, a fully certified timber window and door system that complies with building regulations. We currently have more than 50 members manufacturing the Lignum system in the UK, and we are adding more joinery companies every month.
“A key part of this success is the combination of the Lignum system with our comprehensive manufacturing support programme. In addition to onsite training for managers and operatives, our team provides business and marketing support to our joinery company members. We also connect them with our network of expert partners, giving them access to an invaluable knowledge base.
“This year, alongside our full range of timber windows and doors, we’ve introduced the GUTMANN-LIGNUM wood-aluminium suite, developed in collaboration with aluminium specialist GUTMANN, as well as a Lignum entrance door system, available either fully finished or in kit form.
“The Joinery Network has also launched its Lignum Accoya French doors, which
have achieved PAS24:2022 certification. We are leading the market with vacuumglazed windows and doors, offering sustainable, energy-efficient solutions.”
Andy adds: “We offer the widest range of window and door products to suit both traditional and modern projects. Combined with growing demand, we believe 2025 is the perfect year for joinery manufacturers to expand their timber window and door offerings. The Joinery Network provides the expertise, training, and product development they need to succeed.”
Visit The Joinery Network for more information.
www.thejoinerynetwork.co.uk
“The Joinery Network has a proven track record of boosting profits for UK joinery companies through its fully certified timber window and door system and its manufacturing support programme”
The Joinery Network –Leitz Tooling spindle moulder
Andy Ball, director at The Joinery Network
Lightning-fast 3D modelling with CAD+T
Those looking for an easy and fast way to create captivating 3D models for customers should consider CAD+T’s new Design Professional Planning module.
Based on SketchUp 3D modelling software, the module opens up a world of limitless design possibilities without the need for in-depth technical knowledge of AutoCAD®. With an easy, intuitive and extremely user-friendly design that has a direct interface to CAD+T Visualise, it can generate complex models and high-end 360° panorama renderings in just a few clicks.
Featuring numerous effects and objects such as people, animals, and plants, along with the ability to create a fully customisable materials database, it’s never been easier to bring designs to life. Plus, you can import animated objects, and export video up to 4K and images up to 8K.
For even more design options, you can upgrade to CAD+T’s Visualise Professional, which allows you to import real world environments and export for virtual reality (VR).
The new Design Professional module also works around you. It benefits from seamless cloud compatibility through CAD+T EOS, which means you can gain access to your projects anytime, anywhere and rest easy knowing your data will be saved and safely stored in the cloud for future use.
It also doesn’t restrict you by only working in a certain format. Instead, you have the flexibility to work in numerous import and export formats, such as DWG,
“With an
easy, intuitive and extremely userfriendly design that has a direct interface to CAD+T Visualise, it can generate complex models and high-end, 360° panorama renderings in just a few clicks”
DXF, STL and even the BIM format, IFC – allowing you to have complete control over your work from start to finish.
Martina Schwarz, CEO of CAD+T, says: “If you’re looking to create show-stopping designs in lightning-fast time, our new Design Professional module needs your attention. The beauty of this software is its usability. You don’t need a highly technical team of designers to create in-depth manufacturing drawings or be fluent in AutoCAD®. Instead, it’s a much simpler, more intuitive piece of software that allows you to utilise CAD+T’s vast design library from anywhere you want – saving you time and money, whilst offering serious flexibility.”
www.cadt-solutions.com
Space Twin – turning tricky gaps into valuable storage space
Utilising every millimetre of space is the hallmark of an expertly configured fitted kitchen, so if you’re left with a tricky gap between units, Blum has the solution –the Space Twin.
Space Twin, Blum’s concept for narrow cabinets, uses diagonally offset runners to create additional storage in tiny, often unused spaces, without compromising stability or quality of motion - an ideal solution to feature in the ‘all you need is space’ campaign being run by Hill’s Panel Products (HPP) and its trading partner Blum.
Each month, the two renowned firms are highlighting Blum products that improve on workspace and workflow, space and storage, and convenience.
Space Twin’s minimal opening force, a feather-light glide and adaptive BLUMOTION for soft and effortless closing guarantee top-quality motion and enhanced ease of use. And the cabinet can be fully extended, providing easy access to all the Space Twin’s contents.
A diverse array of options
Space Twin can be implemented with Blum’s Legrabox and Tandembox box systems and with the Movento runner system. Here’s how it fits:
• Legrabox – for cabinet widths from 185 to 250mm.
• Tandembox Antaro – for cabinet widths from 165 to 250mm
• Movento – for cabinet widths from 180 to 250mm.
The diagonally offset runners provide improved lateral stability and enable a high loadbearing capacity of up to 20kg per base cabinet. The use of standard fittings, meanwhile, makes assembly and adjustment straightforward.
Easy. Fast. Digital
There’s a fast and easy way to configure the Space Twin. Selecting the right fittings
solution has never been easier thanks to the Product Configurator by Blum. Parts lists can be ordered directly from HPP, and manufacturing information is available in PDF, CAD or CAM format whenever you need it.
The easy assembly app makes assembling and installing Blum products easy. Created to be a helpful reference tool, this app uses instruction sheets and videos to show step-by-step directions for every product.
HPP – official Blum partner
HPP, which has its manufacturing and supply headquarters in Oldham, Lancashire, and a trade counter in Sheffield, Yorkshire, has been trading with Blum throughout its 33-year history.
The long-standing association with the market-leading Austria-based business was cemented when HPP, which makes and supplies board, doors, fitting and accessories for the fitted furniture industry, became an official Blum brand partner – one of only four in the UK.
Most Blum products are available off the shelf for next-day delivery across the UK. www.hpponline.co.uk/cat/860/blum
“Space Twin’s minimal opening force, a featherlight glide and adaptive BLUMOTION for soft and effortless closing guarantee top-quality motion and enhanced ease of use”
Let the machine do the maths
Length compensation, double mitre, saw blade thickness compensation –the RadioCompens system takes care of all this.
Otto Martin believes that double mitre cuts should be just as easy, fast and accurate as simple 90° cuts, and the RADIOCOMPENS SYSTEM from MARTIN makes sure of that. Once the angle of the parallelogram cross table has been set, the machine takes care of everything else. The angle is transmitted by radio to the control unit, where the length error is calculated and the compensation dimension is then transmitted by radio to the digital displays of the cross cut fence.
The cutting thickness of the saw blade used is also compensated for, so it doesn’t matter whether you are
working with a 2.8 or 5.4 mm saw blade, the cut will always be perfect.
If you need the dimension on the top of the material instead of the dimension at table level, simply enter this
information in the control unit and the corresponding corrected dimensions will be displayed.
Another feature is the so-called 4th parameter. This enables you to specify
the length dimensions of a workpiece in relation to its system. Simply enter the material width into the machine and you will receive the corresponding dimension. www.martin.info/en/
In late March 2024, Europe’s first Stars@MercedesBenz-Store opened in in the Seefeld district of Zurich. In an exclusive setting, Mercedes-Benz Automobil AG (Merbag) has created a unique experience for its customers. In addition to its offering of exclusive cars, the showroom impresses with a strikingly modern interior and
the specification of highquality materials. HIMACS in Sanremo enhances a visually and haptically engaging environment for customers with an expectation of luxury. As is to be expected, only the finest quality materials and elements were specified for the project. The upscale look was completed with HIMACS solid surface in Sanremo from
© Tomislav Vukosav Architectural Photographer
the Marmo & Aurora collection, created to match the beauty of noble stones with all the benefits of a solid surface. The versatility of HIMACS was employed to impressive effect to create generous consultation desks and accompanying wall panels with integrated monitors, establishing the ideal setting for a personal and exclusive experience while
customers are advised on the purchase of their dream car. A homogenous composite consisting of natural minerals, acrylic, and pigments, HIMACS creates a smooth, non-porous, and visually seamless surface, fulfilling the highest standards in terms of aesthetics, finish, functionality, and hygiene. www.lxhausys.com/uk-en/ himacs
Intercoat Paints launches AQ500 Advanced
Intercoat Industrial Paints, a leader in innovative coatings, has announced the launch of AQ500 Advanced, the latest addition to its Aqualine+ range of water-based finishes. AQ500 is designed to meet the demanding needs of the kitchen, bedroom, contract furniture and shopfitting industries, while setting a new standard for environmental responsibility.
Developed over two years, AQ500 offers a revolutionary solution that balances durability, hardness, speed of dry and eco-friendliness. It is formaldehyde-free, making it safer for operators and reducing environmental impact without sacrificing quality or performance.
“AQ500 Advanced is a huge leap forward in water-based technology,” says Colin Tilly, technical services manager at Intercoat Paints. “It’s the result of careful, meticulous development aimed at creating a product that offers all the benefits of traditional solvent-based finishes, without any of the environmental drawbacks.
“We’ve eliminated harmful chemicals like formaldehyde, making AQ500 not only a more environmentally friendly option but also much safer and more comfortable for the operators who use it.”
“AQ500 Advanced offers the benefits of traditional solvent-based finishes, without any of the environmental drawbacks”
Uncompromising quality and ecofriendly formulation
AQ500 is designed for industries that demand exceptional finishes and long-lasting durability. It offers high scratch resistance, excellent surface hardness, and a finish that stands up to everyday wear and tear. Yet, it goes far beyond performance — its eco-friendly formulation speaks to growing concerns about sustainability in the coating.
“Our customers are increasingly looking for products that help them meet their own sustainability goals,” says Michael Vann, Managing Director of Intercoat.
“AQ500 reflects our commitment to driving ecological innovation without compromising on quality. We’re proud to offer a solution that not only delivers on performance but also significantly reduces environmental impact.”
Technological innovation that transforms the industry
In addition to its environmental benefits, AQ500 Advanced represents a significant advancement in coating technology. The formulation was developed to specifically address the limitations of traditional solvent-based finishes, providing a superior alternative for modern furniture and fittings. By eliminating unpleasant and harmful chemicals, AQ500 creates a safer work environment for sprayers and workers in spray shops.
“We’re not just meeting industry standards with AQ500,” Tilly adds. “We’re exceeding them, pushing the boundaries of what a water-based coating can do.”
Available
now
AQ500 Advanced is now available as part of the Aqualine+ range, offering a highly durable, low VOC option ideal for clients seeking BREEAM-compliant solutions.
Designed for manufacturers in the kitchen, bedroom and contract furniture sectors, this product combines sustainability with outstanding performance, making it a top choice for those looking to balance environmental responsibility with highquality results.
sales@intercoat-paints.co.uk https://bit.ly/3YCY05y
With the NEW GUTMANN-LIGNUM
Wood-Aluminium Window System
✓ Easy to manufacture
✓ Designed for UK homes
✓ Aluminium-clad timber system
Make timber windows your most
The
To find more about The Joinery Network and the
window, email hello@thejoinerynetwork.co.uk
Häfele expands electrical solutions with duo of partnerships
Häfele UK has announced an expansion of its media and electrical solutions through two strategic partnerships. As the exclusive distributor of BACHMANN products in the UK KBB market, Häfele now offers an expanded range of 27 new SKUs, including innovative solutions like the PIX decorative integrated charger, the ELEVATOR push-to-raise countertop charger, and the KAPSA flip-lid covered power strip.
BACHMANN, a renowned German manufacturer, is celebrated for its premium electrical engineering products, including designer sockets and intelligent power distribution units. Its modular plugand-play solutions integrate into furniture to cater for various settings, from home environments like kitchens, living rooms, and offices, to commercial spaces such as hotels and corporate offices.
In addition to BACHMANN’s high-quality range, Häfele is also introducing the Rithum smart home wall switch. This innovative switch integrates seamlessly
“While Häfele is wellknown for its lighting solutions, our goal is to provide comprehensive connectivity options”
with Zuma, a smart LED light and HiFi speaker system. Rithum allows users to control key functions such as colour temperature, dimming, and wellness features directly from the wall, rather than through a mobile app. It offers convenient features like light scene activation, circadian lighting, and audio control with intuitive gestures, including no-look controls for ease of use.
Both the Rithum wall switch and BACHMANN’s new products will be featured in Häfele’s upcoming Lighting and Electrical Directory, set to launch in October. Jake Loughlin, Category Manager - Lighting & Electrical at Häfele, commented, “While Häfele is well-known for its lighting solutions, our goal is to provide comprehensive connectivity options. The addition of BACHMANN’s award-winning products and the Rithum switch represents a significant step toward offering complete solutions for media and electrical needs.”
Visit the Häfele website for more about the new BACHMANN range and Rithum light switch.
www.hafele.co.uk
Aluminium suspension
profile: now also pre-drilled
The aluminium suspension profile is perfect for covering large surfaces with decorative boards or to attach displays and lightweight furniture with a floating appearance to the wall. Ostermann will also offer the profile in a pre-drilled version from mid-September.
With the aluminium suspension profile, Ostermann offers a quick and easy solution for mounting wallcoverings or lightweight furniture. The profile can be used for both the wall and for the element to be suspended. It is suitable for all applications in which furniture or wall elements are supposed to be hung. Due to the floating look and easy handling, the item is often used in shopfitting for attaching wall panels, displays or backrests of benches.
Thanks to its high material stability, even large boards can be mounted stably and without visible screws or drill holes. Compared to self-produced hardwood mouldings, the profile scores points with its low installation height of 6mm. It is supplied in straight lengths of 5000mm.
From mid-September, Ostermann’s aluminium suspension profile will also be available pre-drilled, which allows for an even faster installation on site. Find all information on the product under the search term “#suspensionprofile” on the Ostermann website – www.ostermann.eu
Alternative solution
As an alternative, the Ostermann experts recommend the Hettich suspension brackets SAH 215 or SAH 216 with a load
“With the aluminium suspension profile, Ostermann offers a quick and easy solution for mounting wallcoverings or lightweight furniture”
capacity of 45 and 55kg. The suspension brackets are hooked into the Hettich universal suspension rail, type B.
Profiles for every application
The aluminium suspension profile is just one of many useful products and problem solvers among the Ostermann profiles range. Carpenters/cabinet makers can find many more construction, functional and decorative profiles in the construction category under www.ostermann.eu
Don’t forget
the plugs and screws
For simple and secure fixing of the moulding to the wall, the Ostermann experts recommend the Duo Power plug with matching Fischer Power Fast screws, which are best ordered together with the suspension profile in the Ostermann online shop. Plugs and screws are available in many lengths, models and pack sizes. www.ostermann.eu
Ostermann’s aluminium suspension profile allows you to attach decorative boards to the wall without visible screw or plug holes
WASTE WOOD IS WOOD WASTED
Disposal of timber offcuts, shavings, chips and sawdust can be costly, yet these inevitable by-products of the woodworking industry can become a valuable commodity when converted into briquettes, or used directly as a fuel for heating.
sales@lhwmachinery.co.uk
With multiple machine sizes, power specifications and accessory options, the wide range of VOTECS briquetting presses and shredders has the capacity to deliver efficient solutions… whatever your waste reduction needs.
“We’re saving the costs of two skips every month!”
The owner of a Rutland-based manufacturing company is delighted with the purchase of a new wood waste heater from Wood Waste Technology, as it delivers everything promised.
I-Design Furniture creates innovative and robust educational accommodation furniture and other bespoke pieces for offices, reception areas and laboratories for independent schools, universities and other private clients.
The business manufactures in many materials, but uses a lot of plywood due to it being an eco-friendly, strong and durable wood that can be easily fabricated to create curved surfaces and other desired eye-catching shapes. I-Design’s workshop had no heating, so it was very cold in winter. Temporary heat sources tried to add some warmth to the factory on the coldest days, but these were often inefficient and expensive to use.
Managing Directors Ben Walsgrove and Adam Ross did some investigation into wood waste heaters after hearing that other wood-based manufacturing companies recommended investing in one. A quick search on the internet led to Wood Waste Technology, and a realisation that a wood waste heater could be the solution. Following more information and a site survey, Wood Waste Technology’s specialist engineers installed a WT10 wood waste heater in the factory last year. i-Design also purchased a summer heat
dump option along with the heater, to allow the company to burn its waste all year round and send the heat to atmosphere during the warmer months.
Ben Walsgrove says: “Once Wood Waste Technology’s engineers installed the heater the difference was obvious, as the workshop went from freezing cold to beautifully warm. We’re delighted with our purchase. We’re now saving around £750 each month on skip costs, and the burner also heats the workshop for free. Our team are more content now the workshop is warmer, so it’s good for morale as well as the bottom line. Some of our team now come to work in shorts, even in the winter! The wood waste heater does everything we were promised it would, and burns a large amount of our wood waste, including plywood. It more than fulfils our business requirements and has been a great investment that will pay back quickly.”
Kurt Cockroft, MD at Wood Waste Technology, says: “We’re delighted that I-Design is benefitting from the purchase of a wood waste heater. We’d suggest any business which is manufacturing using wood should investigate the options, as some companies can experience payback on the investment in less than one year!”
“The wood waste heater does everything we were promised it would, and burns a large amount of our wood waste, including plywood”
Wood Waste Technology offers a full range of wood waste heaters, from small hand-fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and ongoing maintenance. The company also services all types of wood waste heaters and is proud to claim that it “supplies genuine spares up to 60% cheaper than other suppliers”.
In addition, Wood Waste
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The Japanese experience in timber frame buildings
Chris Franklin, MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of articles exclusively for Furniture and Joinery Production ... In a previous column, Chris looked at how timber frame housing could help meet the UK Government’s targets on new builds. This month’s article was written whilst he was researching timber frame housing in Japan, in October 2024. He looks at how, for many years, the Japanese have successfully built timber frame buildings that he claims not only make great homes but can also withstand earthquakes!
One of the fears with timber frame housing is longevity in use. Modern manufacturing methods and environmentally friendly treatment of the timber ensure this happens. My recent Japanese experience showed that the buildings had a long life even if not made using modern timber construction methods and using modern materials. Houses and other buildings, including shrines, still stand that were made in the 18th century and before. Indeed, a shrine made of timber is one of the few buildings to remain in Tokyo that survived the intense bombing of the Second World War.
The other major fear with timber frame houses is fire. However, there are fire retardant treatments available, and have been available in the UK for many years for treating roof trusses and other structural timber. Also, timber has a natural protection. When the outer surface becomes charred, this protects the timber within and retains structural strength.
During my research, I discovered modern methods (using timber) to construct safe, affordable housing. Many of these were in areas in Japan affected by heavy snow in winter, so good insulation, as well as structural strength, were needed to take the weight of the snow.
Timber frame housing looks like the only way to meet Government targets with regard to the number of houses needed in the UK and maintaining Carbon Neutrality.
With the use of timber frame houses, housing can be erected quickly, as well as being well insulated. They can be made in a quality-controlled environment using the latest in timber technology, including engineered sections. By embracing this new approach to housing (although others have used timber for centuries), the ambitious targets set by the new Government could possibly be met.
Japan is a high-technology country. As I moved around Japan, I was bombarded with the use of the latest new technology. In hotels, you access the Wi-Fi using a QR code, you can then control the lighting, the room temperature and entertainment in your room by using your “smartphone”. No article written in Japan, even on timber frame housing, can go by without reference to the Japanese WC! This
high-tech multifunction device sets new standards in personal hygiene. And yes, it can be controlled by your smartphone! It also takes up less room than conventional toilets and bidet combinations.
In the cities, the Japanese are still building concrete tower blocks, but in urban areas, timber frame buildings have been and are being used more and more. Japan, like the UK, has a wealth of timber growing in the many mountainous areas that surround their cities.
Contact Ranheat for further information on all types and sizes of industrial woodburning equipment from 75 kW upwards.
01604 750005
sales@ranheat.com www.ranheat.com
“Timber frame housing looks like the only way to meet Government targets with regard to the number of houses needed in the UK and maintaining Carbon Neutrality”
An old Japanese timber frame house
A new-build Japanese timber frame house under construction
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