Furniture & Joinery Production #368 by Gearing Media Group Ltd

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ISSN 2396-9024

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Comment

September saw the third annual National Manufacturing Day, run by the trade body, Make UK. This celebratory occasion allowed the public to experience manufacturers’ facilities, with factories and sites countrywide opening up their doors.

Against the backdrop of a shrinking labour pool and diminishing skillset, this opportunity to engage with various demographics – from school leavers and graduates to local residents looking to reskill – is particularly valuable.

Hopefully, it was an occasion that highlighted the breadth of the industry, its highly skilled roles and many exciting opportunities. Bolstering the manufacturing industry’s appeal for the next generation will, of course, be fundamental in securing and making the most of investment opportunities in the future.

Indeed, ahead of the upcoming Autumn Statement and Spending Review in October, there are increasing calls for the Government to publish further details on its long-awaited industrial strategy. Despite some uncertainty surrounding this, findings from Make UK and BDO’s latest Manufacturing Outlook report for Q3 2024 indicate that firms are forecasting a boost to overall economic prospects from a period of greater political stability, with almost 6 in 10 expecting better growth over the next 12 months as a result.

Against this unsettled yet hopeful backdrop, our October issue features numerous case studies and insightful articles. On page 14, we explore a recent installation at September’s London Design Festival entitled ‘CascadeUp’. Masterminded by University College London’s Circular Economy Lab and UK CLT, the structure utilises waste wood remanufactured to create a sustainable alternative to high-carbon structural products.

Within our installations section, discover how the Biesse Rover B FT HD has transformed Unitech Oxon’s kitchen machining operation; explore Extractly Ltd’s installation and commissioning of a comprehensive new dust extraction system at Sweet Joinery Ltd, and learn how HOMAG machinery has enhanced the operational efficiency of Hurst Doors.

Elsewhere, we explore the latest and greatest in surfacing and decorative panels, saws and cutting technology, software & automation, and solid wood processing.

Happy reading!

Gemma

Gemma Lochhead, editor

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James Robinson Fibres invests £750,000 in future-proofing operations

Yorkshire-based textile innovator James Robinson Fibres is investing over £750,000 into its head office and warehousing at Euroway Industrial Estate in Bradford, enhancing operational efficiency as it celebrates 150 years of pioneering spirit in the textile industry.

The fifth-generation family business, which includes Texfelt in its portfolio, has been making significant investments across the group. This follows a £10m investment into Texfelt’s Cutler Heights facilities, positioning

Salice acquires Atim Salice has successfully acquired Atim Spa, an Italian producer of aluminium-based hardware solutions for the furniture industry. Acquiring and integrating Atim into the Salice group will expand Salice’s portfolio with new cutting-edge designs adding extensible tables’ solutions and transformable systems. This acquisition will allow

Daltons sees 200% increase in staff cycling to work following grant

Thanks to a 75% funded grant of £14,255 from Nottingham City Council’s Workplace Travel Service team, a smart secure cycle shelter and two additional EV charging points have been installed for staff and visitors who were keen to go green. Since the improvements, more Daltons Wadkin staff are wheeling to work at their base on Queens Drive Industrial Estate.

Selco introduces health check scheme for colleagues

Selco Builders Warehouse has launched a new pilot scheme to offer free ‘MOT’ health checks for its staff. Dozens of colleagues have already taken advantage of the scheme – which is run in conjunction with Westfield Health.

the company as a global leader in innovative textile fibres & fillings solutions.

JR Fibres will utilise this investment to refurbish buildings, enhance office and welfare facilities, and consolidate all business departments under one roof. The investment also extends to IT infrastructure and other operational efficiencies, improving flow and function to achieve world-class efficiency levels in manufacturing, warehousing, and logistics divisions.

www.jrfibres.co.uk

Combilift secures raft of award wins Half-year timber import figures show deficit continues to fall

Combilift has seen great success on the awards scene of late, securing a doublewin at the UK Engineering & Manufacturing Awards 2024, as well as collecting two major accolades at the UKMHA Archie Awards.

At the UK Engineering & Manufacturing Awards, the ‘Design Team of the Year’ award was presented to Combilift’s Heavy Equipment Team for their exceptional work on the groundbreaking 12-Wheel “Combi-LC Blade”, while Combilift’s co-founder and CEO, Martin McVicar, received the coveted ‘Industry Leader Award’ for his visionary leadership and unwavering commitment to innovation.

At the UK Materials Handling Association Awards, the company walked away with the coveted ‘Ergonomic Innovation of the Year’ and the ‘Manufacturer Product Innovation of the Year’. The Combi-CB70E was celebrated for its groundbreaking ergonomic design. Combilift’s ‘Manufacturer Product Innovation of the Year’, went to the Combi LC Blade, a cuttingedge machine designed specifically to address the growing challenges of transporting offshore wind turbine blades from the manufacturing plant to storage or transportation facilities. www.combilift.com

According to Timber Development UK, timber import volumes for the first six months of 2024 remain lower than 2023, but monthly figures show that the deficit is continuing to fall, raising hopes that 2024 may end up meeting, or exceeding the previous year.

“The continued timber import deficit remains disappointing but is nevertheless unsurprising given the wider construction outlook,” says TDUK Head of Technical and Trade, Nick Boulton. “The most recent data from the Ministry of Housing, Communities, and Local Government shows that housing starts in Q1 2024 were the lowest Q1 starts for 15 years and 39% below those seen in Q1 2023.

“However, the latest Construction Products Association summer forecast is predicting growth will return in 2025, preceded by an estimated 11% decrease for 2024 as a whole.

www.timberdevelopment.uk

MillerKnoll announces new global hubs

MillerKnoll, a global leader in design, is opening two new flagship locations in London and New York this month. Including contract showrooms and stores from across the company’s collective of brands, these spaces provide its employees with inspiring workplaces and offer customers and the design community a convenient way to experience the latest in design for office, home and beyond.

Situated in the London design neighbourhood of Clerkenwell, MillerKnoll London is the first major MillerKnoll destination outside of the United States. The location includes three floors spanning 1,700 square meters of contract showrooms and retail stores from brands including Knoll, Herman Miller, and Maharam.

Now occupying 11 floors and more than 77,000 square feet, MillerKnoll New York is the first flagship location in the United States to combine contract showrooms and retail stores from across the portfolio. The space includes

Knoll, Herman Miller, Geiger/ DatesWeiser, Muuto and Maharam, corporate office space, and a MillerKnollStudio that will highlight additional brands like HAY and NaughtOne. www.millerknoll.com

Leitz Tooling wins Innovation & Excellence Award

Leitz Tooling UK has been named the winner of the Innovation & Excellence award from Corporate Live Wire for 2024. The awards celebrates the achievements of professionals and companies who have stood out for being results driven, service focused and who have taken an innovative approach to demonstrate exceptional business performance.

The judging panel looked at the company’s impact on the UK market as a technology leader through some of its newest innovative tooling designs, such as its HeliCut Monoblock, sustainability focused sharpening and repair

service, as well as its actual impact on customers from reviews, case studies and real world machining applications. www.shop.leitz.org

William Hughes celebrates 20 years at Bulgarian factory

William Hughes is delighted to announce that its state-ofthe-art Bulgarian fabrication facility is celebrating its 20th anniversary of operation.

First opened in 2004, the original 1,000m2 site has grown from one machine and 13 employees to now include five machining bays, an office suite and 175 employees –seeing an almost sevenfold increase in useable real estate.

The success of the Bulgarian operation is built on the easy access it has provided to European customers for springs, wire forms and wire

assemblies, largely within the automotive industry. Changing manufacturing patterns across Europe have seen a growing demand from the developing local markets in Romania, Serbia and Turkey as well as traditional markets in the UK, Poland, France and Germany.

Bulgaria also supplies a large number of parts to William Hughes’ Dorset factory www.wmhughes.co.uk

HPP announces new Area Sales Manager for the Midlands Leading KBB manufacturer and supplier, Hill’s Panel Products (HPP) has announced Jen Wilding as its new Area Sales Manager for the Midlands. She joins the Oldham-based business from decorative surfaces distributor IDS, just days after it announced its intention to file for administration, although Jen’s appointment pre-dates that development.

Screwfix report reveals perspective of UK tradespeople UK tradespeople are calling for the new Government to make a clearer plan aimed at supporting more people into the construction industry and upskilling existing staff, following a recent survey conducted by Screwfix. Almost two thirds (60%) stated that the pressures of increased tax and business regulations were their primary concern, and a further 58% highlighted the lack of skilled labour available in construction as a key challenge.

Sleepeezee celebrates 100-year anniversary at the NBF Bed Show

Sleepeezee celebrated this monumental milestone at the NBF bed Show, where the company unveiled four exciting new mattress ranges.

Charity shooting day raises £1.1k

A shooting day organised by The Furniture Makers’ Company in its East of England region has raised £1,100 for the charity. The event, which was organised by liveryman Andy Corbett and sponsored by Vita, took place on Friday 6th September at the Sporting Targets shooting ground in Riseley, Bedfordshire. The competition saw six teams participate, with teams from Wolf Components, Bensons for Beds, and VITA joining the action.

Tradefix Direct analyses

Indeed data to reveal highest-paying trade jobs

Tradefix Direct analysed salaries from the main trade professions in each UK city to reveal which role is the most well-paid, and in which location.

Carpenters have been revealed to be the most lucrative trade profession in the UK, with an average salary of £45,482. Gas engineers and scaffolding workers complete the top three, with average salaries of £39,395 and £38,365 respectively. The least well-paid trade profession is a plasterer, earning just £27,137 on average – below the national average salary of £34,963.

Rachael Baker named West Manchester Peer Group Member of the Year

Rachael Baker, MD of JJ Smith & Co, was voted for by her peers, fellow CEOs, MDs and senior leaders in the manufacturing industry for her leadership efforts over the past 12 months.

Merenda named Business All-Star Enterprise of the Year 2024

Merenda, based in Northwest Ireland, has been named Business All-Star Enterprise of the Year 2024 by the All-Ireland Business Foundation.

Established in 1984, the family business specialises in edging and wood veneer component products,

demonstrating a commitment to craftsmanship, sustainability, and customer satisfaction. This recognition celebrates Merenda’s innovation and contribution to the UK & Irish woodworking sector, marking the second consecutive year of such honour. Managing

Director Ronan Haslette expressed pride in the team’s dedication to exceptional service and sustainable practices, reinforcing Merenda’s position as a leader in the woodworking industry while supporting local communities. www.merenda.com

Surface Design Awards 2025 open for entries

Returning for its 13th edition, the highlyanticipated Surface Design Awards are now officially open for entries. Organised by Surface Design Show (SDS), these prestigious awards shine a spotlight on the industry’s most talented architects and designers and their use of materiality.

Judged by an expert panel of esteemed professionals within the creative sector, the awards celebrate design excellence from across the globe.

This year’s head judges are Jorge MendezCaceres, Founding Director of For Everyday Life and Tony Chambers, Founder of TC & Friends for Interiors and ex Editor in Chief of Wallpaper*. Incorporating a wider team of talented design professionals, the judges will evaluate entries across seven categories, before the winners are announced at London’s Business Design Centre on Wednesday 5th February 2024. www.surfacedesignshow.com

Join the action at Northern Big Shots 2024

The Furniture Makers’ Company, the City of London livery company and charity for the furnishing industry, is excited to announce the return of its annual clay pigeon shoot, Northern Big Shots.

The popular fundraiser is set to take place on Thursday 17th October 2024 at the beautiful Catton Hall Shooting & Sporting Grounds, a firstclass venue in the heart of Cheshire’s rolling countryside.

Guests will be welcomed with breakfast to start the day. The competition will consist of an 80 Bird Sporting Shoot, where guests of all abilities can test their skills as a crack shot. After the shoot, attendees will enjoy a delicious three-course lunch, providing an excellent opportunity to network and unwind, followed by the competition prizegiving.

“Join us once again for an

action-packed day at the annual Northern Big Shots fundraiser,” says Jonny Westbrooke, CEO of The Furniture Makers’ Company.

“The competition is open to all abilities, even if you have never handled a gun before. Those interested in sponsoring the event or entering a team are encouraged to contact Jessica Land: jessica@ furnituremakers.org.uk. www.furnituremakers.org.uk

Merenda MD, Ronan Haslette

HPP appoints new national sales manager

Lydwood celebrates 60 years of trading British CNC routing and wooden component manufacturer, Lydwood celebrated an impressive 60 years of trading in August. Today run by Emma Jones – granddaughter of the company’s founder, Robert Jones – Lydwood is going from strength to strength as it diversifies its customer base.

Industry veteran Jason Taylor becomes HPP Contracts Manager

Leading KBB manufacturer and supplier, Hill’s Panel Products (HPP) has appointed industry veteran, Jason Taylor in the newly-created role of Contracts Manager. His brief is to build on HPP’s current success in the KBB industry while seeking out new opportunities and marketplaces to broaden the firm’s business operations.

Home fittings sector ranks second highest nationwide in customer complaints

Following a report by Citizens Advice that more than 265,000 complaints have been made about businesses throughout England and Wales since January 2024, the experts at money.co.uk business insurance revealed their insight and tips to remedy the issue.

House fittings and appliances received the second-highest complaints to Citizens Advice’s Consumer Service, at 6,788 cases.

Leading KBB manufacturer and supplier, Hill’s Panel Products (HPP), has appointed Darren Booth as its new national sales manager.

Darren has worked in sales for more than 20 years, starting his career with Sykes Distribution in Middleton selling kitchen door handles. He then moved into selling consumables for Germanybased Wurth, where he worked for 17 years.

Darren takes charge of

HPP’s nationwide network of reps and one of his first tasks will be to welcome two new members of his team starting soon.

Speaking about the KBB industry, Darren adds: “It’s tough, there’s no doubt about that. But we can overcome that by listening to our customers’ challenges, and that applies internally as well, you don’t know what people are going through.

www.hpponline.co.uk

The Wood Awards announces 2024 Shortlist

From a woodland primary school, a low-carbon community centre and a modular home in the wilderness of Scotland, through to a communal table for pounding fufu, this year’s Wood Awards shortlist reflects the versatility of timber.

First established in 1971, the Wood Awards are the UK’s foremost competition celebrating

outstanding architecture, structures, furniture items and objects made using wood.

From more than 200 entries, 18 buildings and 15 furniture projects were selected by a judging panel of leading architects, engineers, designers, artists, critics and sustainability experts.

Ranging from a multi-storey light industrial workspace to a tiny hand-built woodland sauna, and from high-tech low-waste lounge chairs to intimately crafted sculptures, this expansive and inspiring shortlist represents the best in British timber design, craftsmanship and installation.

The full shortlist will be on display at a free exhibition at Gallery@Oxo as part of Material Matters from Wednesday 18th – Saturday 21 September. The winners of the Wood Awards will be announced on the 20th November, at an evening ceremony held at Carpenter’s Hall, London.

To view the shortlisted entries, visit –www.woodawards.com

Screwfix City builds on ultimate convenience in London

Screwfix has announced the opening of its newest store format, Screwfix City.

The new format offers even greater convenience to London’s busy tradespeople. Screwfix City stores are based in high footfall areas and provide the essential products customers need to get their jobs done. City stores offer a range of more than 3,000 essential products via Click and Collect with a further 31,000 available online for next-day collection.

Following initial tests of the ultra-compact stores, Screwfix has recently opened a further six City stores across London, including in Islington, Camden, Dulwich and more. Screwfix

plans to have up to 20 in total by the end of 2024, including the first stores in cities outside of London, and aims to open up to 100 over the next few years.

www.screwfix.com

TAKE YOUR PICK OF MATT: NEW SURFACE FINISH

We have just launched a new surface finish for extremely matt furniture edgings. Processors can now choose from three qualities - Super Matt, Excellent Matt and the newly added Perfect Matt finish. Now you have as much choice as possible to find the best solution for the edging.

For further information, go to www.ostermann.eu and type in

SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN. #Highlights05

50th anniversary Teesside Golf Day breaks fundraising record

The 50th anniversary Teesside Golf Day, organised by independent furniture retailer Barker and Stonehouse, broke records by attracting the largest number of people in its history and raising £17,000 for industry charity The Furniture Makers’ Company.

First organised in 1974 by Richard Barker, the 2024 event took place on Wednesday 14th August at the Catterick Garrison Golf Club in North Yorkshire and was attended by 80 people from the UK furniture and furnishing

Koch Technology set to host Tech Together

The successful in-house exhibition concept initiated by the machine and plant manufacturers from OWL (Ostwestfalen-Lippe) is to take place from 8-9th October 2024. Customers are invited to tour the participating companies’ showrooms and form their own personal impressions of the innovations and technological advancements.

The Senator Group recognised at the BIBAs Furniture and home furnishings manufacturer, The Senator Group, was awarded Manufacturer of the Year at the BIBAs 2024 awards. This recognition is a testament to the company’s hard work, dedication, and innovation spirit.

Deanestor to supply Chester hospital Deanestor will be manufacturing and installing an array of healthcarecompliant furnishings, spanning grab rails and drug cabinets through to reception counters, at The Countess of Chester Hospital Women & Children’s Building. The £110m facility – due to open in Summer 2025 – will feature a full delivery suite for 11 births, with two Obstetric theatres and a maternity ward with 24 single bedrooms.

industry – the highest attendance on record.

“We’re so grateful for the continued generous support from our industry at our annual fundraising golf day in support of The Furniture Makers’ Company,” says James Barker, managing director of Barker and Stonehouse. “It’s an organisation that does great work, so it’s fantastic that this year our event raised £17,000, which is our best result to date.”

www.furnituremakers.org.uk

Contraction endures for woodworking technology

The woodworking and furniture technology business is still waiting for a change of the economic scenario, according to Acimall’s report on Italian wood-furniture technology in the second quarter 2024..

The current phase of reducing orders has been going on for nine quarters and is certainly the most apparent consequence of the formidable

growth recorded by this industry and the economy in general in the post-pandemic two-year period. This abrupt return to normal has pushed the indexes back to prepandemic levels, and so far, no signs of improvement can be seen.

“We must not surrender to pessimism, as the values are remaining at significant levels,”

says Dario Corbetta, director of Acimall, the association of Italian manufacturers. “For sure, the international situation is not supporting companies with an optimistic outlook that would encourage them to reconsider investments in instrumental goods, but the Italian industry remains an excellence of the national offer”.

www.acimall.com

Nine Zero Timber Windows and Doors plants its 750th tree

Nine Zero Timber Windows and Doors has facilitated the planting of 750 trees in 2024 to coincide with this year’s FSC™ Forest Week (21st-27th September) and its theme: ‘The small steps that create big change.’

As a long-standing FSC license holder (FSC C007915) and advocate for timber’s standout sustainability credentials, Nine Zero is passionate about raising awareness around the vital role that sustainable forestry and timber products play in combating climate change and biodiversity loss.

In 2024 alone, Nine Zero has actioned the planting of 750 trees worldwide through the More Trees initiative, a platform that powers businesses and individuals to plant trees at the click of a button. The trees, which have been planted in Kent, Rwanda and Senegal, are forecasted to capture 1161.5 tonnes of future CO₂. This milestone not only embodies the spirit

of FSC Forest Week, but also reinforces the responsibility Nine Zero embraces to advise, educate and demonstrate how timber is the springboard to reaching stringent Building Regulations – as well as its global Net Zero Strategy goals. www.nine-zero.co.uk

Elevate your brand with seminars and sponsorship at Furniture Component Expo 25

The Furniture Component Expo (FCE) returns 19th-20th March 2025. Don’t miss this opportunity to showcase your brand and connect with a targeted audience of engaged buyers.

FCE 25 offers exhibitors the unique opportunity to book their own seminar slots and reach a wider audience. The 2024 expo saw packed seminars filled with eager attendees seeking the latest industry insights. The event offers a valuable opportunity to share your expertise directly with potential customers.

Exhibitors and visitors alike praised the 2024 expo’s high-quality content and networking opportunities. Comments like “Our participation was marked by an influx of enthusiastic inquiries and promising leads, reflecting the vibrant interest in our offerings. With significant foot traffic and an electric atmosphere, the event provided an ideal platform to engage with industry professionals and showcase our innovative solutions,” by LCK Internation, highlight the value FCE delivers. Become

“FCE 25 offers a unique combination of high-quality content, targeted networking opportunities, and a focus on connecting buyers with innovative solutions”

part of this dynamic environment and forge valuable connections that can fuel your business growth.

This year, FCE is excited to introduce exciting new sponsorship opportunities, allowing you to elevate your brand visibility beyond your booth. Increase brand recognition, forge deeper industry connections, and gain a competitive edge with these targeted marketing options.

More value for visitors

FCE 25 is committed to creating a winwin situation for all participants. Visitors can look forward to a dedicated Pavilion showcasing smaller businesses, providing a cost-effective way for them to explore the market and discover new trends. Additionally, free visitor parking ensures a smooth and hassle-free experience.

Flexible exhibition options

Whether you prefer the ease of pre-built shell scheme booths or the freedom of open space solutions, FCE caters to your specific needs. The event’s experienced team will work closely with you to create the perfect platform to showcase your brand and products.

Join the Furniture Industry Hub

FCE 25 offers a unique combination of high-quality content, targeted networking

opportunities, and a focus on connecting buyers with innovative solutions. This is your chance to position yourself as a leader in the marketplace and reach a concentrated audience of key decisionmakers.

Visit FCE’s website to reserve your space today – https://fcexpo.co.uk or for more information or to make an enquiry directly, visit the Exhibitor Enquiry Form – https:// wkf.ms/3vsOeqI www.fcexpo.co.uk

From ‘waste wood’ to ‘mass timber’

Years of research into how we might transform our built environment and rapidly shift to a circular economy came to fruition in a fascinating installation at this year’s London Design Festival.

Entitled ‘CascadeUp’, the installation was masterminded by University College London’s Circular Economy Lab – a crossfaculty, cross-discipline initiative aiming to use UCL’s expertise to improve the design of buildings and products – and UK CLT –a research and development-led company that localises the manufacture of crosslaminated timber and glulam using high quality recovered wood.

Timber otherwise destined for demolition waste streams was instead prepared for reuse and manufactured into ‘glued-laminated secondary timber’ (glulamST) for the building’s structural frame, and ‘cross-laminated secondary timber’ (CLST) for use as wall and floor panels.

According to the research team, the project is the “first of its kind to test this approach to the manufacture of woodbased panels and beams from reused, solid timber and assemble it at buildingscale”, offering a fascinating method of extending wood’s ability to store carbon over the long term.

The structure – which stood at 3.5m high, 2.5m wide and 2m deep – was both a symbol of the pioneering work in this sector, and offered practical use within the context of the festival as a physical stage

upon which to host talks and knowledgesharing opportunities.

“We can’t solve the climate crisis without transforming our built environment,” shares Dr Colin Rose, an architect, Senior Research Fellow at UCL and Founding Partner of UK CLT, who has led on the project.

“CascadeUp fully embraces circularity – taking wood which would be chipped and downcycled or sent to the incinerator and instead remanufacturing it to make a sustainable alternative to high-carbon

“According to the research team, the project is the “first of its kind to test this approach to the manufacture of woodbased panels and beams from reused, solid timber and assemble it at building-scale”

structural products such as concrete, steel and brick.

“Taken at scale, this is an approach that can boost local economies and drive new employment in reclamation and manufacturing sectors close to urban areas.”

Fully modular and reusable, the installation was designed with disassembly in mind. The structure can be easily upgraded and repurposed, ensuring that no materials are discarded. When no further reuse is possible, the timber can still be recycled into panel products (e.g. chipboard or MDF) and then finally incinerated for energy.

Image: Digby Oldridge, UCL

The project was supported by numerous collaborators, among them Portakabin – a longstanding company devoted to making a better future by reusing and repurposing its products and buildings – and Timber Development UK. Indeed, CascadeUp constitutes one component of the wider movement

towards a more sustainable, low-carbon future centred in London’s South Bank, which also plays host to Material Matters and the Wood Awards. There are many passionate and extremely knowledgeable voices within the design, manufacturing and construction arenas speaking to the importance of materials and their ability

“Taken at scale, this is an approach that can boost local economies and drive new employment in reclamation and manufacturing sectors close to urban areas”

to profoundly shape society. Seeing installations such as CascadeUp take shape on the design stage provides a fascinating insight into the pioneering role timber might play in this movement. www.ucl.ac.uk/circular-economy-lab www.ukclt.com www.portakabin.com

SCM windorﬂex is the new automatic machining cell for windows and doors manufacturing, created to meet current and future most challenging design and sustainability requirements.

It is an innovative and technological solution, widely configurable and fully automated for processing complete window frames, always guaranteeing the best accuracy, high flexibility and superior finish quality.

The exclusive Maestro active windoor software, speciﬁcally developed for the control and the programming of windorﬂex, is capable of managing any demands related to windows and doors production thanks also to Maestro connect, the SCM IoT system.

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DISCOVER

Extractly applauded for Sweet extraction

Dust and fume extraction specialist, Extractly Ltd, has recently completed the installation and commissioning of a comprehensive new dust extraction system to maintain a safe, clean workspace for North Somerset-based Sweet Joinery Ltd – one of the most successful and respected joinery firms in South West England.

Although Sweet Joinery Ltd was incorporated as recently as 2017, the business has family roots going back over five decades. Company founder, Dan Sweet, started his career in the early 2000s as an apprentice carpenter for his grandfather’s company, H. Sweet & Sons, and later went on to manage the firm’s specialist joinery shop. In 2019, Sweet Joinery’s rapid expansion was bolstered with the acquisition of Woodhill Joinery, another local family concern, also established back in the 1970s.

In addition to a collection of traditional woodworking tools that are typically employed in the crafting of bespoke kitchen cabinetry and window frames, the company’s workshop, located just a few miles southwest of Bristol, houses a comprehensive range of highperformance production machinery, including a Biesse Rover machining centre, Hebrock Edgebander and Altendorf F45 Panel Saw, along with SCM Spindle Moulder and Planer Thicknesser, and a Sedgwick Tenoner. This comprehensive set-up, teamed with a dedicated and experienced workforce, has enabled Sweet Joinery to build an enviable reputation for high-quality bespoke joinery for their clients in the retail, education and transport sectors.

As Dan Sweet explained: “To eliminate our wood waste disposal costs and to get ‘free’ heating for the workshop in the process, we wanted to install a modern,

“The installation not only provides Sweet Joinery with a renewable heating source and cuts the cost of woodwaste disposal, but it’s also a great way for the business to reduce its carbon footprint”

efficient, waste wood burner. However, to effectively filter and collect all the wood waste material our machines were producing, which was necessary to make the installation viable, it was obvious that our existing extraction would require something of an upgrade. After discussing our requirements with other colleagues in the industry, it was recommended that we

should contact Extractly for advice.”

The advice was provided by UK Sales Manager for Extractly and Ecogate, Ian Rayner: “This was a challenging but really interesting project to be involved with”, says Ian. “Key to the success of the installation was going to be a new and more efficient filter unit, including a more powerful main fan, but space and access

Mounted above the storage silo, the 17,000m3/hr capacity filter unit delivers collected waste, pressure-free, via a rotary valve

at the site was particularly restricted. The wood burner was being installed internally, at the rear of the workshop, along with a high-powered Reinbold Shredder, and there was just enough space here to site the 30kW ATEX fan unit we’d specified to provide the necessary maximum airflow volume of 17,000m³/hr. This would provide effective extraction from all the current machinery, plus a margin of extra capacity for future additions, but siting the filter was going to require a more complex operation, as space in front of the factory needed to be kept clear for delivery vehicles and personnel access, and a narrow passageway to the rear of the premises had already been earmarked for a vast, externally-located silo which would store the collected waste before feeding it to the new burner.”

The solution Extractly’s design engineers provided was for the new filter unit to be mounted on top of the silo. The unit selected for the task was an LBR-S HJ2 reverse air baghouse weighing in at around 2 tonnes. The unit is fitted with XT15 ‘Superbag’ filter media, and two 1.1kW regeneration fans provide filter cleaning. The modular, galvanised steel housing, with a 2.4m x 2.4m square footprint and around 6 metres tall, was craned-in over the roof of the factory and fixed into place above the silo. “The positioning of the filter unit is actually ideal”, Ian Rayner remarked. “Collected waste is discharged from below the hopper, then delivered directly into the silo, pressure-free, via an ATEX rotary valve.”

The installation not only provides Sweet Joinery with a renewable heating source and cuts the cost of woodwaste disposal, but it’s also a great way for the business to reduce its carbon footprint. And, to ensure the company derives maximum cost savings and reduces its carbon footprint even further, Ian Rayner also put forward a proposal to include Ecogate® energy-saving technology to control the dust extraction system.

“In common with all workshops involved in the production of bespoke joinery, the machines at Sweet Joinery are never all in use at the same time, so demand for extraction is continually changing throughout the working day.”

With an ‘On-Demand’ Ecogate® system controlling the extraction system, a sensor fitted to each machine monitors machine usage and sends a signal to the Ecogate® greenBOX controller whenever an individual machine comes on or off line. In turn, the greenBOX controller, via the Ecogate® PowerMASTER™ Variable

“By taking advantage of the Laws of Physics, Ecogate® technology can typically reduce electricity usage by at least 50% when the fan speed is reduced

by as little as 20%”

Speed Drive unit, immediately adjusts the fan speed to exactly match the change in demand; reducing power consumption, and obviously saving on electricity costs. However, the level of savings a company like Sweet Joinery can achieve are quite significant, as Ian went on to explain: “By taking advantage of the Laws of Physics, Ecogate® technology can typically reduce electricity usage by at least 50% when the fan speed is reduced by as little as 20%. This sort of saving is easily achieved when machine usage is varying throughout the day and, when it’s breaktime and all machines shut down, the fan also shuts down – automatically.”

In conclusion, Dan Sweet commented: “We were really pleased with the installation team from Extractly; they worked efficiently around us, and I found them to be professional and very flexible when delays on other equipment installations inevitably impacted their installation work schedules.”

01924 520462

info@extractly.co.uk

www.extractly.co.uk

Company founder Dan Sweet (right) with CNC programmer and operator, John Merchant, reviewing and discussing machine usage and power savings data collected by the Ecogate® system.

Ecogate® motorised dampers open and close automatically as machines come on or off-line.

Extractly installed an ATEX isolation valve in-line with the 30kW main fan. In the unlikely event of an explosion, this safety device prevents the effects of pressure wave and flames travelling upstream in the ductwork.

Unitech Oxon works smarter with Biesse Rover B FT HD

The high-performance Biesse Rover B FT HD has transformed Unitech Oxon’s kitchen machining operation. The Banbury-based furniture manufacturer has streamlined its workflow to capitalise on faster machine times, enabling it to produce in three days what would previously have taken five days. Furthermore, thanks to the combination of a new factory dust extraction system and the T-JET feature on the Rover, the working environment is vastly improved.

Those in the surrounding area will know Unitech Oxon as a high-end, bespoke kitchen and bedroom designer and manufacturer and may even have visited its factory showroom. But there is more than one dimension to this family-run business, which has been growing steadily since it was founded by Kevin Crouch over 20 years ago. As well as selling directly to the public, Unitech Oxon services a mix of trade customers, including retailers and fitters. In recent years, the company has also moved into the contract market, manufacturing kitchens for new housing developments.

In late 2022, the contract market was booming and the kitchen manufacturer needed a faster CNC machine to cope with demand. Arguably the most productive machine on the market today for nesting operations, Biesse’s highspeed Rover B FT HD, was the obvious candidate.

Breaking boundaries

By rewriting the rules of machine design, Biesse has pushed out the boundaries of CNC performance to deliver a 30% faster cycle time with this machine. Biesse’s engineers have removed all the covers from the machine itself, instead housing the flat table in a self-contained enclosure with sliding doors for access. This provides a safe environment for operators whilst allowing machining speed to be ramped up safely. The machine’s motors, rails, racks & pinions have also been upgraded to cope with the extra inertia.

The Rover B FT HD has also been engineered to ramp up to the desired speed more quickly, with faster deceleration when turning into a corner. With an acceleration time of 10m/second, it reaches its programmed routing speed, up to a maximum of 128m/minute far sooner than the standard Rover B and other rival CNCs. That has a dramatic

impact on overall cycle time.

“We couldn’t have coped with the contract work we had without the Biesse Rover B FT HD – it provided us with a productivity boost when we desperately needed it,” says Kevin Crouch.

A productive streamlining exercise

Shortly after the installation of the new CNC, interest rates started to creep up, signalling the start of a slowdown in the property market. Anticipating the effect this would have on the contract side of its business, Unitech Oxon streamlined its CNC workflow to better utilise the Rover B’s productivity potential.

“We had less work to process and a faster machine to process it. Instead of running the machine and extraction systems for five days a week, it made sense to compress all of our CNC work into three days, which would save considerably on running costs such as

electricity and allow us to redeploy the excess labour elsewhere in the business,” explains Unitech Oxon’s head of sales and business development, Adam Watts.

For Unitech Oxon, the main challenge of moving to a three-day CNC operation has been keeping up with the machine, particularly from a preparation, loading and unloading perspective.

“Because the machine itself is so quick, we have had to change the way we work. We have had to become more efficient at getting the panels on and off the machine and have essentially had to rethink the way we manage the workflow. We still run the factory five days a week - just more efficiently,” says Kevin.

Drilling into knowledge

Biesse has supported Unitech Oxon in this efficiency drive by equipping the Rover B with features including a 32-spindle drill block and showing operators how to use this bigger drill block to increase machine productivity.

“Drilling can account for 60% of overall nesting time,” explains Mark Trapnell, the Biesse area sales manager who led this project. “For a company like Unitech Oxon, who are high-speed nesting and turning out a lot of panels that require drilling, having the wrong number of drills in the drill block can slow the process right down.”

This is exactly what was happening at Unitech Oxon with its previous machine.

“With our old machine, although we had a drilling block, we weren’t using it in an efficient way. Mark showed us how to use it properly – multi-drilling rather than pecking – and this changed the way we

“By rewriting the rules of machine design, Biesse has pushed out the boundaries of CNC performance to deliver a 30% faster cycle time with this machine”

worked. Now, if we have a line of holes that need drilling, instead of drilling each hole individually, the drill block drops five drills down and drills five holes simultaneously,” says Adam.

He estimates that this shaves approximately one minute of drilling time per panel, which may not seem much, but adds up over the course of a day.

“By the end of the day, this amounts to a time saving of up to an hour,” says Adam.

Cumulative savings

When this is combined with the time saved by the streamlined loading and

offloading operation, up to two hours a day are accrued – and that doesn’t even take into account the faster processing time of the Rover B.

“The time it takes to load a panel, to machine that panel, and to offload that panel is significantly faster than with our old machine,” says Kevin. “Previously, if we had screwed an operator’s feet to the floor and made him stand there all day long, he would have got 40 sheets of board across it. If we did the same thing with our new machine, we would get in excess of 60 sheets through the machine.”

Whilst Unitech Oxon doesn’t expect to be running at reduced capacity for much longer, when it does revert to a five-day operation, it will stick with these production principles to ensure the efficiency is maintained.

“Essentially, the Rover B has forced us to work smarter, which has given us the flexibility to accommodate ebbs and flows in the business,” says Adam.

Dealing with dust

At the same time as its investment in the Rover B, Unitech Oxon installed a new extraction system in the factory to improve the working environment.

The machining of MFC and MDF panels generates large amounts of dust, which has historically been an issue for the company.

When Unitech Oxon heard about the

award-winning T-JET feature that is available as an add-on to the Rover B, it was excited about the prospect of seeing whether this dust mitigation solution could work alongside its new extraction system to contain dust.

“With the old CNC there was an awful lot of dust left on the workpiece because as the router cut through the panel, dust fell into the channel,” explains Kevin.

T-JET: cleaning while machining

By cleaning the cut line as the dust is produced, Biesse’s T-JET offers a simple yet unique solution to this problem. A set of high-pressured nozzles are mounted to the rotating c-axis and follow the cut line, dislodging any dust that has settled in the cutting channel. As soon as it becomes airborne, the dust is removed by the extraction system so that channels are clean and free from dust.

Cleaning whilst machining is a simple enough concept but designing a rotating air jet system that can keep up with the tool as it changes direction and turns corners is no mean engineering feat. In this respect, T-JET represents a breakthrough solution – an achievement that was recognised when Biesse received the IWF 2022 Challengers Award for T-JET.

With targeted dust collection at the point of production, no further cleaning of the

“Essentially, the Rover B has forced us to work smarter, which has given us the flexibility to accommodate ebbs and flows in the business”

flat bed is required. This supports Unitech Oxon’s efficiency gains as the operator can simply offload the panels and start the next programme straight away, rather than having to clean the bed between programmes using a vacuum cleaner or sweeping arm. From an operator perspective, T-JET mitigates the amount of residual dust that remains in the working environment.

Unitech Oxon says the combination of the T-JET and the new extraction system has created a vastly improved working environment.

“It is a different workplace,” notes Kevin. “Previously there was dust everywhere –in the offices, on the computer screens. Assisted by the T-JET, the new extraction system has eliminated the issue of dust in the workplace.”

Stream A Smart: gaining an edge

On the back of its positive experience with the Rover B, Unitech Oxon has placed an order for a Stream A Smart edgebander equipped with Biesse’s innovative AR70 corner rounding unit.

Its aim is to enhance the finish on the

doors it produces for the contract market whilst improving efficiency. Historically, edging was applied using coloured glues, which meant different colours for different boards. The new edgebander will facilitate the switch to a transparent PUR glue that can be used across all doors, resulting in a thinner, more moisture-resistant glue line and a faster process.

The decision to change its approach to gluing came from attending a Biesse Edgebanding Masterclass. “Although I have been in the industry a long time, I am essentially self-taught – there is no ‘university of edgebanding’ – so it has been great to learn from Biesse. The team there has been generous in sharing its knowledge and has supported us in the implementation of its technology every step of the way,” says Kevin.

He adds: “The Rover B and the Stream A Smart are part of an investment strategy that will streamline the business and get us in the best shape to grow and move forward.”

01327 300366 info@biesse.co.uk www.biesse.com/uk

Ambic on track for energy selfsufficiency with finance from Siemens Financial Services

Though many businesses are worried about the impact of energy prices on their operationsi, this increased pressure drives the opportunity to review consumption and consider more sustainable options. In fact, in one recent survey of energy decision-makers at UK organisations, 61% ranked energy security as a top three driver of energy decarbonisationii.

While approximately a third of surveyed executives are reviewing energy procurement or renegotiating contracts, just 23% have reduced their energy consumption, and only 19% have invested in on-site renewable energy generation.iii As the study notes, in many cases, capital investment is needed to support change.

This was the case for furniture manufacturer Ambic. Ambic manufactures bespoke contract furniture for global customers in a multitude of industries, including leisure, retail, marine, hospitality, pharma, medical, and more.

Based in the North-East of England, the business has a reputation for making quality, robust furniture. Its manufacturing centre in County Durham uses state-ofthe-art CNC machines to turn computeraided designs into precision-made furniture and fittings.

Given the energy-intensive nature of manufacturing, Ambic found costs were quickly becoming unsustainable in the face of rising energy prices. The company knew that generating its own power would be key to staying competitive in the marketplace and looked into installing solar panels on the roof of its Chester Le Street factory.

Originally, the company planned to make a small investment using its own capital funds. However, after getting in touch with finance broker Anglo Scottish and running the numbers, Ambic found that by increasing the size of the investment,

“With the new solar installation, Ambic is expecting to save £1.94m over 25 years, and eventually run on 100% renewable energy”

the business could become entirely selfsufficient.

Such an investment was beyond their budget, so Ambic set about trying to find the ideal financing partner for the project. Anglo Scottish gathered all the financial information and determined that Siemens Financial Services (SFS) would be able to provide the best solution. As a specialist financier, SFS is practised at creating solutions that consider every factor: commercial requirements, the specifications of the desired product, and its real-world application. SFS were, therefore, able to tailor an agreement to

match Ambic’s business needs and the expected outcomes of the installation.

Taking into account Ambic’s existing energy costs, SFS supplied a financing package that spread the cost of investment over a seven-year term, and structured the arrangement so that the energy cost savings from the solar panels would cover almost the whole cost of the initial investment. As an added bonus, Ambic has been able to keep its electricity costs below prior levels, all whilst servicing the new asset debt.

With the new solar installation, Ambic is expecting to save £1.94m over 25 years and eventually run on 100% renewable energy. www.siemens.com/uk/en/products/ financing.html

ihttps://www.energylivenews.com/2024/03/20/overhalf-of-uk-businesses-express-concern-over-energyprice-impact/

iihttps://www.pwc.co.uk/industries/documents/ energy-survey-2024.pdf

iiihttps://www.pwc.co.uk/industries/documents/ energy-survey-2024.pdf

HOMAG machinery delivers significant operational efficiencies

Hurst Doors is proud to claim that it is the UK’s largest manufacturer of PVC-U door panels, composite doors, and fire doors. The company has been a trusted name in the industry for over 27 years, with a commitment to quality, service and value that continues to benefit customers across the UK and Europe.

Like many manufacturers, Hurst Doors faced formidable challenges during the pandemic. However, rather than surrendering to COVID and its complications, the management at Hurst Doors recognised an opportunity to turn lemons into lemonade by making significant operational improvements to their business. This was achieved with the help of HOMAG.

The rising challenge

The main challenge in question was the cost of materials, which skyrocketed during the pandemic. Howard Wilson, the Composite Manager at Hurst Doors, explains, “Aluminium prices in particular were going through the roof and, processwise, we were reliant on aluminium

extrusions that were cut to a length, then trimmed by hand on a chop saw to the required size, before being manually applied to the door edge – a rudimentary, time consuming and costly endeavour.”

The cut and edged solution

Determined to reduce costs and increase efficiency, Hurst Doors conducted a costbenefit analysis on switching to high-spec woodworking machinery. Specifically, they were looking at using a beam saw and an edge bander, along with a glue storage unit – a highly technological solution and,

crucially, one that would no longer require the use of aluminium edging.

The forecast was compelling, showing cost benefits, as well as operational and aesthetic improvements. “The numbers were heavily stacked in favour of the machines,” Howard reflects. “And for our composite guys – a team of 31 – life was about to become a lot easier.” With this in mind, Howard and his team began evaluating potential suppliers for the necessary machinery.

Having previously owned a HOMAG CNC machine, Hurst Doors was already

“We’re turning doors around with far greater speed and accuracy, improving labour costs and the quality of the product – which our customers can attest to”

familiar with the brand’s reputation for quality and reliability. After considering a couple of other manufacturers, they decided to move forward with HOMAG due to their positive past experiences and the consistently high level of service they had received. “We’ve found that the service with HOMAG has always been top-notch. The quality of their product and level of service made the decision-making process easy,” Howard shared.

To finalise their decision, the team visited HOMAG’s Castle Donington site, where they were given a thorough demonstration of the SAWTEQ S-200, EDGETEQ S-300, and XES 200. They even brought along some of their own materials to test the machines firsthand. The demonstration impressed the team, and they were confident that HOMAG was the right choice for their needs. “Seeing the machines in action and testing them with our own materials was an eyeopener, to say the least. A whole new world of efficiency. We were sold.”

Installation and training

HOMAG provided three days of comprehensive training on the new

equipment, ensuring that the Hurst Doors team was fully equipped to operate the machines effectively.

“The training was excellent. HOMAG’s team made sure we were comfortable with the new equipment from day one,” Howard noted.

Operational benefits

The investment in the SAWTEQ S-200, EDGETEQ S-300, and XES 200 has been transformative for Hurst Doors. The machinery has significantly improved the efficiency and accuracy of their production process.

He continues, “We’ve massively improved our efficiency. We’re turning doors around with far greater speed and accuracy, improving labour costs and the quality of the product – which our customers can attest to. We’ve had great feedback regarding the improved appearance of our doors and the ease with which they can be fitted.

“HOMAG also provided software which allows us to take manufacturing data and input it directly into the machine. The technology handles the rest, again, making our lives a whole lot easier. The

“The new machinery has allowed them to navigate challenges posed by rising material costs and inefficient production methods, leading to significantly improved operational efficiency and overall business performance”

new process feels completely seamless, especially compared to how we were doing it before. We’ve often asked ourselves why we didn’t invest in this kit earlier!”

Closing thoughts

For Hurst Doors, the decision to partner with HOMAG has proven to be a highly beneficial one. The new machinery has allowed them to navigate challenges posed by rising material costs and inefficient production methods, leading to significantly improved operational efficiency and overall business performance.

Howard Wilson’s ongoing positive experience with HOMAG’s customer service and the high quality of their machines ensures that Hurst Doors will continue to rely on HOMAG as they move forward.

He concludes, “I personally deal with the HOMAG guys on a day-today basis, and have always found it to be a positive experience. It’s easy for me to recommend them to other manufacturers. The machines are transformative to a business, and the degree of customer service is second to none.”

For more information or a demonstration of any of the HOMAG machinery and software, contact Adele Hunt at HOMAG UK on 01332 856424. www.homag.com

“We can just enjoy the free heating without having to worry about how much it’s costing!”

A Leicestershire interiors manufacturer has purchased a wood waste heater from Wood Waste Technology to get the money-saving benefits of waste disposal and heating.

Albert Henry Interiors manufactures traditional and sliding wardrobes, home offices and other freestanding furniture from its headquarters in Ibstock. The workshop could be a cold place to work in the winter months, with the large doors opening for loading and unloading and letting all the cold air in. Whilst the business could use gas heaters on the coldest days to try to warm the workshop, rising energy costs made the heaters very expensive to run.

The company was recommended by similar businesses to investigate the benefits of using a wood waste heater to reduce skip costs and generate free heating, and to speak to Wood Waste Technology for more information.

Managing Director of Wood Waste Technology, Kurt Cockroft visited the premises to undertake a site survey, following which Albert Henry Interiors purchased a WT10 which was installed last year.

General manager at Albert Henry Interiors, Stuart Lansdowne says: “Wood Waste Technology has a great reputation for producing quality, reliable wood waste heaters, so we had no hesitation purchasing our heater from there. It’s a brilliant investment, as it means we now save a significant amount of money on waste disposal bills, and we can just enjoy the free heating without having to worry about how much it’s costing to warm the workshop!”

“Wood Waste Technology has a great reputation for producing quality, reliable wood waste heaters, so we had no hesitation purchasing our heater from there”

Having experienced the benefits of a wood waste heater for Albert Henry Interiors, the company also purchased two WT5 wood waste heaters for accompanying businesses on the site which are part of the same group.

“Much of our business comes from recommendation, so we’re delighted that we were mentioned to Albert Henry Interiors and that the business is benefitting from the investment,” says Kurt Cockroft from Wood Waste Technology. “We’re also grateful to the group for purchasing two other heaters for the two other businesses on-site, so their teams can experience the benefits of wood waste heaters too.”

Wood Waste Technology offers a full range of wood waste heaters, from

small hand-fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and ongoing maintenance. The company also services all types of wood waste heaters and supplies genuine spares that it is proud to claim are “up to 60% cheaper than other suppliers”.

In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precisionengineered shredders and briquetters. The company is also a distributor of Putzmaus boiler tube cleaning systems. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk

The Mirka® DEROS II and Mirka® DEOS II are not just power tools; they are game changers. It’s precision and power like never seen before, featuring new brushless electric motors with up to a 20% increase in power, providing better efficiency in performing tasks. For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.

On-trend and durable design from Egger

EGGER’s PerfectSense® Premium

Laminate Matt (PM) and Gloss (PG) range is ideally suited to domestic and commercial spaces where a combination of on-trend design and durability is required. The range offers a versatile and sophisticated solution to meet all design needs.

Forming part of EGGER’s extensive PerfectSense® Portfolio, this matt and gloss laminate can be utilised across several application areas, from hospitality to healthcare and office environments. Amongst its many features, the product is abrasion, impact and scratch-resistant; has antibacterial properties; is food-safe and hygienic, as well as being moistureresistant.

PerfectSense® Premium Laminate Matt (PM) features an on-trend matt, velvety surface with anti-fingerprint properties. Suitable for mid-traffic areas, it can be used for horizontal and vertical surfaces, as well as curved elements. It’s available in a range of 20 decors.

PerfectSense® Premium Laminate Gloss (PG) impresses with a high-gloss lacquer surface and is ideal for vertical surfaces. With an improved depth effect and surface smoothness, it is comparable in appearance to PerfectSense Premium Gloss Lacquered boards. It is offered in a range of five decors.

Complementary board materials are also available for all decors, meaning a coordinated finish can easily be achieved. PerfectSense Premium Matt Door Size Laminate and PerfectSense Premium Matt and Gloss with Coloured Core are also available.

“With a variety of PerfectSense products available, designers, architects and fabricators can discover the ideal solution for their desired application and price point”

“With a variety of PerfectSense products available, designers, architects and fabricators can discover the ideal solution for their desired application and price point,” comments Anna Gibson, Product Manager, EGGER UK and Ireland. “The ability to mix and match different product types allows our customers to have flexibility when planning, something which is extremely important in the current market.”

www.egger.com

PLANT-BASED WOOD COATINGS

SHERWIN-WILLIAMS INNOVATION IS IN OUR NATURE

Offering a full range of wood coatings with plant-based materials for industrial applications. When it comes to creating a sound environment, we are fully committed. It is simply in our nature to grow our business with the greatest care for people and the planet, and to make a truly positive impact on the world around us. That’s why our wood coatings contain plant-based ingredients and are made using cutting-edge technology. These products, which are based on our sustainably advantaged product platform, are part of our blueprint for a green tomorrow. They reduce (y)our carbon footprint without compromising on performance and quality. Discover our innovative nature on www.plantbased-woodcoatings.com

Sherwin-Williams UK Coatings Ltd

A1 Business Park, Knottingley | West Yorkshire WF11 0BU

Phone +44 (0) 1977 67 33 63 | ukinfo@sherwin.com | wood.sherwin.eu

HELPING TO CREATE A BETTER ENVIRONMENT FOR YOU, YOUR CLIENTS AND FOR THE PLANET.

Meyer Timber’s premium veneer offering

The Meyer Timber Veneer collection is an extensive offer of premium selected, sustainably sourced veneers. Partnering with renowned suppliers, including Finsa and Galtee, the company offers a variety of species from stock, all with highquality finishes.

Meyer provides an extensive range of real wood veneered MDF panels, with access to over 100 other wood species. The versatility of veneer, applied to various MDF and plywood cores, allows for the creation of furniture with a high decorative finish. The well-defined structures and uniform colours enhance the natural beauty of the wood, offering an attractive alternative to solid oak finishes. This makes veneer an excellent choice for a variety of furniture applications where a more decorative

touch is desired. With select grade and pro user grade available in selected species, Meyer can offer premium finishes for your project needs.

Master Flex flexible veneers from Meyer are designed to facilitate the creation of bespoke products, offering the flexibility needed for custom-made furniture and refurbishments. This unique solution is perfect for achieving a high-quality look with ease.

Wood veneer is a naturally unique material that, due to its versatility, enables the creation of distinct and personalised spaces in any decorative style. The variation in shading, colour, structure, grain, and the inclusion of knots and fissures are inherent characteristics that add to its charm.

Meyer’s veneered MDF products feature striking real wood finishes suitable for a wide range of interior decorative applications, from high-quality kitchens and bedroom sets to luxury hotel and shop-fitting projects.

For more information on Meyer’s offering or for any specific veneer enquiries, contact your local team or visit the company’s website. www.meyertimber.com

“Meyer’s veneered MDF products feature striking real wood finishes suitable for a wide range of interior decorative applications”

The perfect component with REHAU.

Discover our fascinating colours from the sensual matt collections Noir and Noble Matt and the smart glass Rauvisio Crystal.

View the colour range, see product details and order free samples just in few simple steps:

UKinteriors@rehau.com

Interior.rehau.uk

Starbank Panel Products – consistent investment in decorative panel fabrication

Starbank Panel Products is a leading force in the panel, door, and laminate fabrication industry. Based in Northwest England with excellent logistical access, the company has built a solid reputation over the last 48 years.

The key to building this reputation and longevity has been combining the team’s industry knowledge & skills with cutting-edge technology. Add in highquality materials, process flexibility and outstanding customer service, and it’s been a winning combination for Starbank.

Crafting exceptional surfaces

Starbank’s expertise lies in transforming standard materials into extraordinary surfaces. Whether you’re looking for bespoke carcass components, architectural wall panels, or custom postformed worktops, the company has solutions to meet diverse design and functional requirements.

Starbank specialises in the fabrication of premium decorative surfaces, such as high-pressure laminates (HPL) and melamine-faced boards (MFC), with some very interesting core materials and some non-timber-related products. By utilising CNC precision cutting, edge banding, machining and postforming technologies, the company strives to exceed expectations on every project. Starbank understands that design

is as much about form as it is about function. It can offer an extensive range of finishes and textures — from highgloss and matte surfaces to tactile woodgrains and metallics. Its goal is to ensure that its outsourcing service not only looks beautiful, but also performs exceptionally in demanding environments from educational, commercial and office interiors right up to clinical healthcare settings.

Bespoke design & manufacturing capabilities

One of the key strengths that sets Starbank apart is its ability to deliver bespoke fabrication solutions. With

“By utilising CNC precision cutting, edge banding, machining and postforming technologies, the company strives to exceed expectations on every project”

investments in the latest CAD software & panel processing technology, including automated materials handling and laser edge-banding, it can deliver complex designs without compromising on quality.

Sustainability at the forefront

Sustainability plays a crucial role in Starbank’s operations. It reduces its environmental impact by sourcing materials from FSC® & PEFC® certified suppliers and investing heavily in renewable energy measures with onsite Biomass and Solar generating up to 1.7mW. The company was certified Carbon Neutral back in 2021 and has also held Chain of Custody certification for 20 years.

So, why choose Starbank?

When you choose Starbank, you’re not just choosing a supplier — you’re choosing a partner committed to serving and continuous improvement. The company’s focus on value for money, quality, and customer satisfaction ensures that it continues to lead the way in decorative panel fabrication.

www.starbank-uk.com

Italian finishes you won’t get anywhere else

Lawcris Panel Products has introduced three new metallic decors to its exclusive Italian product range, which now features 19 decors that capture the refined aesthetics of stone, materials, metals and woodgrains.

This compact, high-end range combines affordability with exceptional quality, allowing designers, joiners, and customers to achieve the luxurious, authentic look of natural materials. Stocked at Lawcris for next-day delivery, these boards are designed to transform interiors, bringing a sophisticated and tactile experience to any space.

“These decors look and feel phenomenal,” says Lauren Barker from Lawcris. “They’re perfect for anyone who wants to bring the high-end appeal of natural stone or metal into their projects without the premium price tag. This collection truly allows you to recreate those high-end finishes that are in demand right now.”

Today’s customers are increasingly drawn to designs that offer an authentic and tactile experience. This Italian range meets that demand, combining the latest technology with a passion for craftsmanship to deliver surfaces that not only look beautiful but also feel real.

The collection’s decors capture everything from the fine grains of natural wood to the cool, smooth textures of stone. According to Lauren, “It’s not just about looks — these boards have a tangible quality that brings depth and character to any room. They make spaces feel designed, not just decorated.”

With the growing preference for authenticity in interior design, this range offers a perfect solution. Designers and homeowners alike are seeking finishes that go beyond surface appeal, and this collection delivers, providing a way to bring the luxury of natural materials into any setting, from residential to commercial.

“There’s something about walking into a room that feels as good as it looks,” says Lauren. “That’s the magic of these decors — they offer that high-end feel without the high-end price.”

Beyond aesthetics, the boards are designed for practicality and ease of use. They’re durable, easy to work with, and versatile enough to be used across a variety of applications, making them a smart choice for any project. The fact that they are available for next-day delivery from Lawcris means that customers can rely on quick, efficient access to these beautiful materials.

Lawcris is offering a free sample box for those who want to see and feel the quality for themselves. “We want people to experience just how good these boards are,” says Lauren. “Once you feel that texture, you’ll understand why this range is so special.”

Contact Lawcris today for your free samples, and take this opportunity to elevate your next project with this striking Italian collection.

www.lawcris.co.uk

“These boards have a tangible quality that brings depth and character to any room. They make spaces feel designed, not just decorated”

Commercial A/B Veneered MDF

Oak & Walnut Select Grade Veneered MDF

Oak & Walnut A+/B+ Pro User Grade

Oak & Walnut Lacquered MDF

Oak MR MDF

Veneered Door Blanks

Flexible Veneer & Edging to Match

Alternative Options Offered From Stock

Bespoke products available on request

Bespoke products available on request.

Soft roller opens up new opportunities

Previously, only flat parts could be coated with roller coating systems, but the soft roller from Venjakob now also enables application to profiled workpieces within certain limits.

High efficient roller coating with 100 solid UV material can potentially replace one to three basecoat layers. This makes the coating of shaped parts much more efficient.

Combined coating process with roller coated basecoat layers and spray coated topcoat result in a perfect surface quality in

Venjakob is proud to claim that no other roller coating system on the market can get into the structures so smoothly.

To summarise, the key advantages of the soft roller are:

• a very high transfer rate

• increased efficiency and therefore cost reduction

• the fact that even profiled parts can be coated www.venjakob.com

After coating follows drying. Complete your finishing process with other Venjakob technology such as UV-curing systems, barrel turnovers or even spray coating machines

Venjakob roller coating machine, equipped with special soft roller to coat profiled parts

Convince yourself of our complete solutions in the field of sustainable thermoplastic films.

• With supermatt finishing made by excimer & UV coating

• A surface usable for 1D, 2D and 3D technology for vertical applications

• A good scratch, chemical and stain resistant surface

• Minimum 50% of post consumer recycled PETG resins ISCC+ certified are processed in the foil

Full choice of designs with an extensive embossing range.

Contact: 01282 686855 • info@uk.surteco.com • surteco.com/uk

Wilsonart unifies bathroom proposition under Wetwall brand

Wilsonart UK, the global engineered surfaces specialist, has combined two of the leading names in the bathrooms category as it looks to invest in a unified brand committed to setting new standards in design, durability and functionality.

The tactical brand consolidation sees Wilsonart bring the strengths of its established Mermaid range of bathroom wall panels under the globally recognised Wetwall brand.

By leveraging the rich heritage and innovative spirit of both brands, Wilsonart will introduce a comprehensive range of Wetwall products structured in a ‘good, better, best’ tiered proposition to cater for the distinct needs and preferences of its extensive network of distributors.

Founded in 1991, Wetwall has remained committed to meticulous on-site design, manufacturing and testing of bathroom wall panels over three decades of continued growth and expansion from its headquarters in Perth, Scotland.

With four collections of bathroom wall panels comprising over 100 striking decors, the new Wetwall offering enables distributors a design and finish to appeal to any customer’s taste and budget. The designs span modern marbles and textured stones to designer decors and trend-led colours.

Every product across the four collections guarantees ease of installation and maintenance thanks to being completely grout-free. All Wetwall panels create a 100% waterproof system backed by an

industry-leading lifetime guarantee, when fitted in line with the relevant installation guidance and using Wilsonart Complete Adhesive and Sealant plus trims where required.

Wetwall’s innovative new Alloy Collection of square-edged bathroom wall panels offers maximum durability together with a fire-rated certification (BS476 parts 6 & 7 and EN 13501-1), in the form of 26 styles spanning solid colours, patterns, marbles, woods, and stones, in a choice of matt, shell, or gloss finishes.

The brand’s considered approach to design means distributors can also extend their offering to a range of coordinating splashbacks, vanity worktops and shelving. Its new Alloy splashbacks are cleverly sized to fit the most popular sink sizes without any need for cutting, while every worktop is supplied with antibacterial surface protection as standard.

Wetwall’s Elite collection, previously listed under the Mermaid brand, expands on the capabilities of Alloy by further simplifying installation with its fast-fit tongue and groove joints, 100% waterproof core and sleek postformed edges.

For those distributors looking to offer a simple and cost-effective way for their customers to transform a bathroom space, Wetwall’s Mermaid collection is both hardwearing and stylish, with a wide array of marble, wood and stone decors to choose from.

Wetwall’s new Tile Collection, meanwhile, completes the expansive product proposition by offering the balance of modernity and tradition that the tiled bathroom look brings, but with no need for grouting.

The company’s new Wilsonart Complete Adhesive and Sealant delivers a highstrength and professional quality bond and finish every time, the use of which is vital to validate the lifetime warranty that each of the four collections boasts.

www.wetwall.co.uk

“The tactical brand consolidation sees Wilsonart bring the strengths of its established Mermaid range of bathroom wall panels under the globally recognised Wetwall brand”

Laminating Postformingandboards

for Kitchen Cabinets

More compact and efficient solution for laminating boards and coating their edges. The application of adhesive to the foil allows the board edges to be postformed using a bed equipped with tools placed at the exit of the laminating machine, this system performs three different processes in a single step: flat laminating, edge postforming and regrinding. The board coating process is now faster. It allows to obtain a complete finished product, immediately ready to be handled.

What’s on the cards?

Lawcris Panel Products is thrilled to announce that it has added Fundermax laminates to its stock. With this exciting update, Lawcris now offers a full house of surfacing solutions, ensuring customers have access to a complete range of Fundermax Compact Grade Laminates, Melamine Faced Chipboards (MFC), matching laminates, and edging.

Whether for commercial projects, residential interiors, or high-traffic environments, this robust lineup provides everything needed to create stunning, durable spaces.

“We’re really excited to bring the full range of Fundermax laminates to our customers,” says Lauren Barker, Marketing and Design Manager, Lawcris. “It’s a real game-changer for anyone looking for top-quality finishes and reliable performance across the board. The addition of these products means our customers have the ultimate selection right at their fingertips — making it easier than ever to find the perfect match for any design or application.

At Lawcris, we pride ourselves on being a one-stop shop for all things panel products. Having the complete suite of Fundermax options means we can provide a cohesive solution for our customers. It’s not just about the variety; it’s about offering everything under one roof, with the quality and reliability our customers expect.”

collection at Lawcris includes:

• Compact Grade Laminate, available in two sizes, 2800mm x 1854mm x 12mm and 3670mm x 1630mm x 12mm. These boards are perfect for high-impact areas that demand both style and strength.

• Laminates, sized at 4100mm x 1300mm x 0.8mm, provide the versatility and durability needed for surfaces that need to look great and stand the test of time.

• Melamine Faced Chipboard (MR MFC), measuring 2800mm x 2070mm x 19mm, with matching MFC options offering both aesthetic appeal and practicality, perfectly coordinating with other products in the range.

• Finally, matching ABS Edging, tailored to complement the Laminate and MR MFC.

One of the standout features of shopping with Lawcris is the next-day delivery service. Orders placed before 6 PM can be expected the next day, ensuring that projects stay on track without unnecessary delays. This efficiency, paired with an extensive product range, makes Lawcris the go-to choice for surfacing solutions.

“We know how important it is for our customers to get their hands on what they

“The addition of these products means our customers have the ultimate selection right at their fingertips”

need quickly,” Lauren emphasises. “Our next-day delivery service is just one of the ways we go above and beyond to support their projects. With the full range now available, there’s no need to shop around — Lawcris has it all.”

For those eager to explore the complete Fundermax Compact Grade Laminate range or request a swatch brochure, Lawcris is ready to assist. As the portfolio continues to grow, Lawcris remains committed to offering the latest and most comprehensive solutions, ensuring that every project is a winning hand. www.lawcris.co.uk

The Fundermax

John Penny Joinery cuts costs by 13% with MEDITE MR PLUS

John Penny Joinery recently completed a bespoke bedroom suite in Edinburgh featuring a fitted wardrobe, set of drawers, table, and nightstand. They chose MEDITE MR PLUS, a premium white primed moisture-resistant MDF panel, to achieve a luxurious finish and long-lasting performance for the doors and drawers. MEDITE MR PLUS eliminates the need for primer, saving both time and money. The project took around two weeks — a reduction of 2.5 days from the typical span — and resulted in a 13% cost saving.

“Running a business means constantly looking for optimal solutions that provide superior end-product quality while ensuring cost-effective and efficient installation,” says John Penny, Director at John Penny Joinery.

“With MEDITE MR PLUS, I managed to save 13% of the project costs. These savings came from reduced material and labour costs. It took us a few days less than usual to complete the entire suite, keeping the client happy. Fewer distractions, higher quality than any other materials on the market, and faster installation — it is a win-win for all.”

MEDITE MR PLUS is a game-changer for joiners. Its primed surface saves time, cutting out the need for additional priming. An added benefit is the reduced need for sanding, allowing the end user to apply paint directly onto the panel. The matte low-gloss primer provides a perfect base for further paint application. The increased opacity of the primer reduces the need for multiple finishing coats, maintaining quality while saving on paint costs.

“I’ve been using MEDITE MR PLUS for the past nine months, and it has completely transformed my business”

For this project, 12 sheets of MEDITE MR PLUS (1220 x 2440mm, 18mm thick) were used for the doors and drawers. By selecting MEDITE MR PLUS, John ensured the furniture’s longevity and durability. He also used Tikkurila Intact 8, a water-based, fast-drying, durable furniture paint for indoor use that leaves a smooth and hard surface.

“I’ve been using MEDITE MR PLUS for the past nine months, and it has completely transformed my business,” adds John. “It’s my go-to material for all joinery projects because it’s easy to use, delivers stunning surface quality, and saves money. I highly recommend it to anyone looking for peace of mind and a flawless finish.”

www.mdfosb.com

Vertical and sliding panel saw options from Daltons Wadkin

Daltons Wadkin offers one of the most diverse and comprehensive ranges of panel saws in the UK. Partnering with leading European manufacturers, including Elcon and SCM, the company boasts over 30 different models, including sliding table saws and vertical panel saws.

Offering such a broad range of product types for panel processing allows Daltons Wadkin to guide customers through the pros and cons of each cutting method for a truly unbiased approach.

“Our growing customer base includes modest start-ups through to high production manufacturers,” Alex Dalton, Managing Director at Daltons Wadkin, confirms. “One size does not fit all when it comes to panel saws. There are a number of variables to cater for: material type and size, production volume, available working area; workforce skill.”

The Elcon range of wall saws is ideally suited for operations where a compact, safe and accurate panel saw is required. Machines cater for all standard (and nonstandard) panel sizes with cutting depths from 55 to 150mm. Repeat accuracy with electronic digital readouts guarantees precision cutting to 0.1mm/m.

The Elcon Limpio is one of the most popular options from Daltons Wadkin. This patented and award-winning system

“Offering such a broad range of product types for panel processing allows Daltons Wadkin to guide customers through the pros and cons of each cutting method for a truly unbiased approach”

greatly reduces dust emissions by simultaneously extracting waste from both the front and rear of the panel.

Daltons Wadkin is proud to offer sliding table panel saws from SCM, arguably the world’s largest manufacturer of woodworking machinery. Catering for entry-level workshop solutions through to high-volume panel processing, the range available is immense.

The traditional dimension saw has evolved into the most diverse panel sizing machine available. The fundamentals remain the same with a simple choice of blade diameter, sliding table length and rip fence capacity, but CNC technology now plays a greater role.

The L’Invincible model is the flagship machine from SCM, with powered rise/ fall/ tilt of the blade, automatic fence adjustment, a range of scoring saw options and programmable control through touch screen controls make for a sophisticated workshop tool.

Contact Daltons Wadkin for more information or to arrange a working demonstration on the Elcon Limpio or SCM L’Invincible panel saws. 0115 986 5201

info@daltonswadkin.com www.daltonswadkin.com

Diagram of the Elcon Limpio

The L’Invincible model

The Elcon Limpio

Learn more shapertools.com/origin-stories

FRICTION FIT?

Shaper Origin + Workstation = Your Joinery Machine

With Shaper Origin, you can bring digital precision to the craft of woodworking. There’s no computer programing required to create tight ﬁtting joinery, and dial in just the glue-gap you desire. Using Shaper Workstation you can ﬁxture parts to cut mortise and tenons, dovetails, blind dados, and more. Best of all, it takes up virtually zero space in your shop.

Design custom tenons directly on-tool

Fixture awkward pieces

Angled tenons, no problem

Striebig & AL-KO: tackling Fermacell

The challenges of using Fermacell are well documented. The fire-resistant fibre gypsum board, which is often used as an alternative for plasterboard, blockwork and wet screed, offers home builders some seriously good credentials, but its extremely fragile DNA can lead to a more labour-intensive approach to manufacturing in a bid to avoid excessive material waste and the accumulation of workplace dust.

For Heywood Timber Engineering, these challenges were behind a compressive two-year search for the right cutting solution to tackle these problems headon. The outcome was a Striebig Compact vertical panel saw and AL-KO dust extraction unit from TM Machinery.

“We manufacture roof trusses, floor products and timber frames for our sister company, Heywood Homes and other third parties,” begins Domonic Farley, Operations, QHSE, Transport and Logistics Manager at Heywood Timber Engineering. “To do this, we cut a lot of 8x4 Fermacell board. At 52kg per board, they are extremely difficult to cut, and due to their brittle nature, they can easily be broken when handled or machined incorrectly. The compressed fibre structure also means they unleash an unworldly amount of fine dust when cut, which is difficult to extract.

“Our old vertical panel saw was struggling with this, and to try and compensate we ended up outsourcing our Fermacell strip work. We needed to combat these issues. A lot of saw manufacturers said their models could cut a wide range of materials, but Fermacell really is a whole different ball game. It was only once we’d seen the Striebig Compact 4164 vertical panel saw perform some cuts with a six-tooth blade and the AL-KO PU 160 P dust extraction unit running alongside it, that we knew we’d found what we’d spent two years looking for. It

“It was only once we’d seen the Striebig Compact 4164 vertical panel saw perform some cuts with a six-tooth blade and the AL-KO PU 160 P dust extraction unit running alongside it, that we knew we’d found what we’d spent two years looking for”

offered a clean, precise cut and made light work of fine dust.”

Following a very simple installation process, which saw the manufacturer merely needing to add additional threephase electric points into its 40,000 sqft factory, the saw and dust extraction duo were installed within a day. “It was as simple as it comes, and the AL-KO was plug and play. The whole process was done very quickly with very little disruption. We got TM’s experts to give our team some training so they could get a real understating of how the saw worked and how best to use it when cutting Fermacell and other materials. This helped us hit the ground running.”

Time and labour savings in the timber frame department were immediate.

“Before the Striebig, we’d have five people cutting, snapping and scoring Fermacell boards by hand. It wasn’t a productive method. An average job would take the team five days to cut. Now, with the introduction of the Striebig and AL-KO, the same job can be done in half a day by a single operator. Productivity has skyrocketed!”

Domonic continues, “Not only does this allow us to utilise our labour force more effectively and use them in other areas of the business, we can be less reliant on skilled labour to complete the job. In our business, everyone has a role to play, but if you get the right people in the right roles, you can save money and increase productivity. That you can be sure of.

“We’ve also seen a huge reduction in waste due to the way the saw cuts through the material, and that fine dust that would always cause so many problems in the factory has now been eradicated.” This is due in part to AL-KO’s extended filters, which increase surface area and reduce pressure on the filters - essential for working efficiently with fine dust. They are also made from an SMP-Tex surface coated filter material, which has been designed to prevent fine

dust penetrating the filters. In addition to this, its large integral air surge tank also ensures maximum filter cleaning with low demand on your compressed air supply.

“The automatic cleaning is also a great feature. It really helps us stay on top of maintenance,” says Domonic.

The Striebig and AL-KO partnership also offers the growing company flexibility going forward. “The house building sector is constantly looking at ways to make their homes more energy-efficient. This means we are always evolving and finding new ways to achieve even better results. That’s why we need the right machinery on our factory floor to keep up with new materials and techniques. The Striebig ticks this box and allows us to improve our manufacturing capabilities and work with a wider range of materials quickly and accurately. This in turn has allowed us to stop outsourcing pre-cut strips and saves us time and money during the production process.”

Domonic concludes, “This investment has resulted in us being able to not only complete existing jobs 80% quicker and create a cleaner environment for our workers. It’s also allowed us to streamline production and restructure our workforce to increase productivity. We couldn’t be happier and would definitely recommend TM Machinery to others.”

www.tmmachinery.co.uk

Mastering hand tool woodworking with Aspen Golann: A Shaper Origin Masterclass

Aspen Golann, a renowned furniture maker and educator, brings her extensive knowledge of hand tool woodworking to Shaper’s exclusive masterclass series.

This course is just one of many free woodworking classes available on the Shaper Tools website, where experts from around the world share their craft. From chairmaking and marquetry to guitar building and box making, these masterclasses offer invaluable insight into various woodworking disciplines, along with free project plans for each.

In this masterclass, Aspen focuses on blending centuries-old hand tool techniques with modern technology, particularly through the use of Shaper Origin. Trained at the prestigious North Bennet Street School, Aspen specialises in traditional woodworking methods, but she emphasises that it’s not about recreating 18th-century furniture; it’s about understanding the timeless techniques and how they can be applied to contemporary projects. Across seven

“Across seven video lessons, she showcases how tools like spoke shaves, rasps, and card scrapers can be paired with the Shaper Origin to craft unique, modern bent lamination forms”

video lessons, she showcases how tools like spoke shaves, rasps, and card scrapers can be paired with the Shaper Origin to craft unique, modern bent lamination forms.

The series begins with an introduction to hand tool basics, where Golann walks through the proper use of essential tools. Viewers then learn about the ancient 5:7 Rule, a shipbuilding technique that guides efficient wood shaping. The core of the masterclass focuses on creating

a tapered lamination form using Shaper Origin, with detailed instructions on glueing, clamping, and assembling the project. The final lessons cover the shaping of a brush and dustpan project and applying finishing techniques, with a bonus segment on hand-tying brush bristles from natural tampico fibers.

For those eager to follow along, the complete project plans for the bench brush and dustpan are available for free on ShaperHub. And for woodworking enthusiasts looking to deepen their skills, this class is just the start. Shaper Tools offers a broad range of free masterclasses from world-leading experts, covering topics from hand plane restoration to advanced joinery. These classes feature knowledge from renowned artisans such as author and box maker Matt Kenney, boutique guitar luthier Christoph Noe, and veteran furniture maker and educator Darrell Peart.

Learn from the best, with free access to these expert-led courses and accompanying project plans, and take your woodworking journey to new heights. www.shapertools.com/masterclass

Simple, Flexible and Absolute are three words that describe the CS 860 & CSF 860 from VOLLMER. Perfect for machining the sharpest clearance angles and sides, the new arrivals are easy to use and incredibly flexible. This gives you outstanding grinding results with optimal processes for all your circular saw blade requirements. The CS 860 & CSF 860 deliver the highest level of quality, productivity and user-friendliness with maximum flexibility.

www.vollmer-group.com

MACHINERYTM

Industry talent recognised at CAD+T

This year, over 40 participants from around Europe arrived at CAD+T’s headquarters in Austria to take part in the software specialist’s 2024 Talent Camp. Now in its sixth year, the competition has grown to attract the very best school leavers and apprentices aged 16-28, keen to take part in the prestigious CAD+T Challenge and be in with the chance of winning an international apprenticeship at CAD+T, as well as additional prizes worth £2,000.

The five-day competition, which aims to challenge ambitious students and put their skills to the test, featured a number of practical workshops run by some of the industry’s very best project managers in planning, photorealistic visualisation and engineering. Plus, introductory training on the very latest CAD+T software to help them complete their very own design project.

To complete their designs, students were able to use CAD+T’s Design Classic planning module, Engineer Classic (AutoCAD® based) software and CAD+T’s Visualize Professional Renderer, which offers the ideal introduction to the world of high-end photorealistic visualisation. This, teamed with their existing AutoCAD® knowledge, allowed them to present their

“To

most innovative design concepts to a panel of industry experts.

“We all know how real the skills and labour shortage is in our industry and, as a leading company in our field, we feel a responsibility to nurture young talent and do our part to encourage people with an interest in furniture design and

complete their designs, students were able to use CAD+T’s Design Classic planning module, Engineer Classic (AutoCAD® based) software and CAD+T’s Visualize Professional Renderer”

manufacturing to join our industry,” says Martina Schwarz, CEO of CAD+T. “This event has the possibility to open a lot of doors for someone who is interested in a career in this field. Previous winners have continued to work with us after completing their apprenticeship, whilst others have secured jobs in other areas of the furniture industry. I believe the CAD+T Talent Camp has and will continue to play an important role in our industry’s future.”

Martina continues, “A huge thank you must also go to our generous event sponsors – Weissengruber Möbelproduktion, SCM Group, Hettich Group, Grass, Blum, Barbaric GmbH, Paul OTT GmbH, Ansfelden municipality and JAF International Services Gesellschaft m.b.H – for their support and we look forward to welcoming more talented young people to our headquarters in 2025 for our next Talent Camp.”

www.cadt-solutions.com/event

Is yield really the be-all and end-all when it comes to cutting optimisation?

Whether your business manufactures furniture from concept to sale – be that for kitchen, bedroom, bathroom or office – or supplies panel products such as kitchen and bedroom doors to the fitted furniture industry, the production process centres around producing a series of cut parts from stock material. Cutting optimisation systems have been integral in such production planning for many years, replacing the timeconsuming and often inaccurate manual calculation of cutting plans.

Whilst all optimisers available on the market are proud of their maximum yield/minimum wastage solutions, as SECANT is, should this really be all that is of concern when optimising production? Financial gains through savings in material can be rapidly lost through additional processing time at the saw. When cutting bar or beam, this could be due to inefficient use of the full cutting capacity of the saw or through multiple changes of part length within the same pattern, whilst for panel and sheet time, it can be lost through overly complicated patterns containing multiple turns and recuts.

The highest yields and the most efficient saw usage can generally be achieved by allowing an optimiser to freely combine any of the piece sizes in the cutting list. However, such patterns may result in an unacceptable amount of work in progress where, at any time, a large number of

“With the company’s state-of-the-art cutting optimiser, you have the capability to generate solutions tailored to balance material yield against production time”

orders are partially complete. SECANT can constrain the result so that pieces are produced broadly in line with a production schedule, or to meet the production requirements downstream of the saw.

With the company’s state-of-the-art cutting optimiser, you have the capability to generate solutions tailored to balance material yield against production time. This balance may vary depending on the cost of material being cut, the lead time for the product, or the capacity of the factory at any time. SECANT Enterprise can also display the user a list of solutions where this balance is varied, allowing the user to choose for themselves the most appropriate cutting plan for the current requirements of the business.

With SECANT, you can rest assured that you’ll be working at maximum capacity, saving both time and money.

www.secant-software.com

Holz-Her’s sprint – a game changer in edgebanding

Working with retail giants like Tesco, KFC and The Fragrance Shop, specialist architectural joinery company, Adams Joinery Ltd, knows all too well the importance of producing consistent, high-quality edging. When their old edgebander’s performance started to impact production, the Londonbased joinery invested in a Sprint 1329 edgebander from Holz-Her UK to increase efficiencies throughout the edging process.

“The right machine in any workshop should be a help and not a hindrance to your production,” begins Alex Adkinss, Senior Production Manager at Adam’s Joinery. “This simply wasn’t the case with our old edgebander. We knew we needed more control over our edging. This meant being able to quickly and easily change

“The Sprint has given us the confidence to complete jobs to a much higher standard and has reduced production times”

glue colours when required, reduce the amount of manual set-up involved and eradicate the hand finishing of panels once they’d been edged.”

It was clear from the off that Holz-Her’s Sprint offered Alex and the team the complete package, thanks to its sturdy German build quality and wealth of automated features designed to simplify operation and guarantee repeatable, near invisible glue lines.

“We could see how it’s multi-function milling, fa.s.t (fast setting technology) and integrated finishing units could de-skill the operation for us, whilst its ability to apply veneer lippings, melamine, HPL, real wood coil and up to 15mm thick solid wood onto work pieces up to 60mm thick offered us the flexibility we were after.

“Then there was the Glu Jet system it came with,” adds Alex adds. “We’d read about its insanely quick heat-up times, its ability to switch between EVA and PUR and easy cleaning, but it all sounded a bit too good to be true. How wrong were we? When we saw the machine in action, we were immediately sold. No other manufacturer could offer anything like it.

We knew it would be a game-changer for our business, and we were right.

“Due to the bespoke nature of our work, we can easily perform 20 different setups on the machine in a week, which, on our old edgebander, was difficult to say the least. Everything needed to be set by hand – requiring a certain level of skill and patience – and changing glue colours was one of the most painful experiences of them all,” admits Alex.

“With the Glu Jet, it takes just five

minutes to change from one glue colour to another and only requires a 300g cartridge to complete the process. It was taking us three hours to change the glue on our old edgebander and 5kg of slugs to guarantee a good job,” explains Alex.

“Because the old machine would be out of action for so long, we’d have to make the decision to swap the glue the night before and be in a position to halt work on the machine. It was our biggest headache. If we didn’t do it, we’d risk producing poor-quality edging and an ugly glue line. Now, we simply use the automatic cleaning function to purge the machine until the solution runs clear. This saves us three hours of downtime, as well as wasted labour and a potential production backlog.”

Then there are the automatic set-up functions. “Each job we work on may require a different panel type or lipping thickness, but the set-up on the Sprint is exactly the same. If you’re running a job and you’ve got 12mm, 25mm and 60mm thick workpieces, you can click a button and the machine will automatically change its settings to accommodate the different sizes in seconds, without you having to stop and re-set the machine. Plus, thanks to its smart premilling features, it compensates for any discrepancies on the board and allows you to make fine adjustments between 0.1–0.01mm yourself.”

The finishing units and automated anti-static spray on the Sprint have also eradicated hand finishing and, thanks to the machine’s buffers, it works effectively on even the most delicate veneers. “As well as buffers, scraper and four different cutter types, we opted for spray units on the front and back to avoid any additional finishing, especially on high gloss melamine. Not having to

scrape off excess glue from every panel saves us two to three minutes per board, which soon adds up when you’re running thousands of pieces through it. It also means the risk of human error – like digging a chisel in too deeply and marking the panel – is no longer an issue. No glue spills on the face, no poorly cut edge, just a perfectly clean, flat board.”

On top of this, the Sprint also aids the operator in other ways. “It tells you how much glue you have left and how much edging you’ve used. It takes the guesswork out of the process and doesn’t lead to any downtime whatsoever. This is particularly handy when working on larger shopfitting projects where we might require 1,000m of edging at a time as you don’t need to stop the machine to check.”

Alex continues, “Heat-up times have also gone from anywhere between 30 minutes and one hour, to just five minutes. This not only saves on energy but production time, too. It also means we can be more reactive if an unplanned board needs to be run through. Now we can just turn it on and go. This level of flexibility cannot be underestimated in any joinery business.”

When it comes to labour, there is also no longer a reliance on skilled operators. “We had two primary operators on the old edgebander because of the level of skill required to use it. Now, we have eight people that can use the Sprint easily. The difference is night and day and, if somebody retires or leaves, it doesn’t leave us in a vulnerable position to find an experienced replacement.” Alex adds, “Following the visual prompts on the screen and operating the machine really is child’s play.”

Following a smooth installation process and three days of training on the machine, the edgebander has now been in use for 12 months. “I started by

“On the face of it, it’s not a cheap machine, but its build quality, speed, accuracy, and simple set-up will pay us back over and over again”

saying this machine was a game-changer and it has been. The Sprint has given us the confidence to complete jobs to a much higher standard and has reduced production times,” says Alex.

“On the face of it, it’s not a cheap machine, but its build quality, speed, accuracy, and simple set-up will pay us back over and over again. All these areas positively impact our labour and material costs, as well as the ability to future-proof our business. These areas cannot get overlooked.”

Alex continues, “Some machinery manufacturers try and sell you a machine with this idea that it can do everything, but inevitably, you don’t end up using most of the features on it. It’s safe to say we use everything on the Sprint, and everything it does, it does well. The ongoing service with Holz-Her has also been the best I’ve experienced from a machinery manufacturer, and their troubleshooting has been exceptional. The Sprint is really straightforward, but if I need help or support, I can WhatsApp one of the edgebanding experts in Abingdon, and within five minutes, he’s telling me what I need to do to resolve the problem. That’s unheard of in this industry. It’s actions like this that give us resounding confidence in Holz-Her and peace of mind in both the edgebander and the aftercare going forward.”

www.HolzHer.co.uk

ATEMAG optimises its flush trimming aggregate

ATEMAG, a leading supplier of CNC aggregates for the woodworking industry, presents a technical enhancement of its proven flush trimming aggregate. Thanks to an innovative design and the use of new technologies, the CNC aggregate can now be offered at a lower cost without sacrificing quality and performance.

Innovation in edge processing

The flush trimming aggregate is primarily used in the edge finishing of panel materials. Here, protrusions of the glued edges are removed, and a radius or chamfer is milled flush at the same time, resulting in a precise and even edge. This technique, known as flush milling of edges, is used for kitchen worktops or furniture elements, for example. Solid

“The improved flush trimming aggregate not only offers greater efficiency and precision, but also an attractive cost structure”

wood steps are also processed flush with the floating aggregate in staircase production.

Thanks to the individual probing technology of the aggregate, edges can be probed and processed simultaneously and separately (from above and below). Both sides of the workpiece panel are copied individually and compensate for unevenness and thickness variations. The processing time is also considerably reduced by processing on both sides.

Cost efficiency and flexibility

By reducing the number of components and optimising the design, ATEMAG has succeeded in making the flush milling aggregate more cost-effective. The savings are passed on directly to the customer, making the aggregate available at a more attractive price. Despite the

cost reduction, the high quality and performance of the aggregate remain unchanged.

The standard version of the aggregate is equipped with a vertical feeler. An optional horizontal scanning of the edge is also available, which enables a probing range of ±2 mm. This flexibility allows an even greater variety of applications in different areas of woodworking.

With this technical innovation, ATEMAG is once again setting new standards in the woodworking industry. The improved flush trimming aggregate not only offers greater efficiency and precision, but also an attractive cost structure. Woodworking companies thus benefit from an advanced technology that both reduces production costs and increases the quality of the end products.

www.atemag.de/home-en.html

Holz-Her’s Glu Jet

Invisible joints with thin film technology

• Laser equivalent at a fraction of the price ❱❱

Robust, precise and repeatable. Holz-Her’s patented Glu Jet system is your solution to flexible edgebanding.

• 100% glue strength at all times

• Ready to run in 3 minutes

• 4 minutes change over from EVA to PUR

• Automatic cleaning at the touch of a button

• Touch nozzle for precise adhesive application

• Flexible application possibilities

• Cartridges or granules

• Simple colour change

Watch the Glu Jet in action! just scan the QR code...

Transforming limited space into a storage marvel – the Blum sink cabinet

Sink cabinets are not exactly known for providing ample storage capacity, but only in the way Blum can, it has come up with a solution – a sink cabinet that’s a storage space marvel.

The ingenious thinking even includes the spaces down each side of the sink’s undermounting, making it an ideal solution to feature in the ‘all you need is space’ campaign being run by Hill’s Panel Products (HPP) and its trading partner Blum.

Each month, the two market-leading companies are highlighting products that improve on workspace and workflow, space and storage, and convenience.

The Blum Sink Cabinet’s U-shaped pull-

out puts the space to the left and right of the sink to the best possible use. It’s ideal for clearing away sponges, washing-up liquid and dishwasher tablets. (This pullout is recommended for cabinet widths of 900mm or more.)

Below this, practical inner dividing systems such as Ambia-Line and OrgaLine ensure that cleaning products are held securely, while full extension makes it easy to throw away waste, and empty and clean waste bins if that’s the configuration the customer has opted for.

Look – no hands!

It’s often the case that hands are full, wet or dirty when a consumer wants to open the sink unit.

This is where the Servo-Drive electrical opening support system comes in. All they have to do is simply touch the front with their knee, hip or toe, and the pull-out opens by itself.

Servo-Drive is also available as an individual solution – Servo-Drive Uno.

Easy. Fast. Digital

There’s a fast and easy way to configure the Sink Cabinet. Selecting the right

fittings solution has never been easier thanks to the Product Configurator by Blum. Parts lists can be ordered directly from HPP, and manufacturing information is available in PDF, CAD or CAM format whenever you need it. Easy. Fast. Digital. And the easy assembly app makes assembling and installing Blum products easy. Created to be a helpful reference tool, this app uses instruction sheets and videos to show step-by-step directions for every product.

HPP – official Blum partner

HPP, which has its manufacturing and supply headquarters in Oldham, Lancashire, and a trade counter in Sheffield, Yorkshire, has been trading with Blum throughout its 33-year history.

The long-standing association with the market-leading Austria-based business was cemented when HPP, which makes and supplies board, doors, fitting and accessories for the fitted furniture industry, became an official Blum brand partner – one of only four in the UK. Most Blum products are available off the shelf for next-day delivery across the UK. www.hpponline.co.uk/cat/860/blum

“Each month, the two market-leading companies are highlighting products that improve on workspace and workflow, space and storage, and convenience”

OPERATOR TRAINING CERTIFICATED

LEADERS IN WOOD MACHINE TRAINING

The Daltons Wadkin “red team” have been delivering industry led training for over 25 years, continually honing the courses to meet both customer and legal requirements. As an IOSH approved training provider we offer hands-on practical courses for both novice and experienced learners covering safe operator machining on all makes and models of woodworking equipment.

● Woodworking Machine Training

● Supervisor Training

● Abrasive Wheel Training

● Portable Power Tool Training

Innovative material handling solutions from Combilift

Innovation is in Combilift’s DNA. The company invests 7% of its revenue in research and development, with about 98% of it focused on the development of new electric material-handling solutions. In 2023, Combilift launched five new products to mark its 25 years in business: the Combi-Cube, the Combi-CB70E, the Combi-AGT, the Combi-LC Blade, and the Combi-Connect. The company has already introduced two more innovations in 2024: the Combi-SafeLift and the Combi-CLL (Log Loader).

Within the market for industrial trucks, two of Combilift’s latest innovations are the Combi-Cube and the Combi-CB70E, both fully electric and featuring the new Combi-Eco green colour. These models prioritise driver comfort and reduce strain by including Combilift’s newly developed Auto Swivel Seat – patent pending – as a standard option.

The Combi-CB70E, with a lifting capacity of 7t, is the shortest counterbalance truck on the market of its capacity and offers multidirectional ability, enabling the versatile space-saving handling of both long and bulky loads. The Combi-Cube, with a load capacity of up to 3t, features Combilift’s unique Dynamic 360 Steering

“The integration of software into machinery is becoming more popular, and Combi Connect is a cutting-edge telematics software that enhances efficiency and productivity”

as an optional feature, making it the most maneuverable counterbalance forklift available.

Sustainability is a top priority for every company, and Combilift has shown its commitment to making material-handling operations more environmentally friendly through its investments and efforts to introduce new electric equipment, such as those mentioned above. In addition, the advancement of renewable energies is leading to greater demand for handling larger components. The Combi-LC Blade, developed in collaboration with Siemens Gamesa, was specifically designed to meet the load-handling requirements of largescale offshore wind manufacturers. This equipment is capable of transporting wind turbine blades and towers, some as long as 115m and weighing around 70t.

The integration of software into machinery is becoming more popular, and Combi Connect is a cutting-edge telematics software that enhances efficiency and productivity. It is customised to meet the specific needs of each customer, revolutionising how you operate and manage your fleet.

Ensuring safe forklift operations is a priority for Combilift. Forklift operators must be aware of the type of load they are handling, its load centre and overall weight, as well as the height it needs to be lifted. Not being knowledgeable about these can lead to potentially exceeding the forkliftrated capacity, risking overloading, which can place operators and everyone working around them at risk.

Since the groundbreaking C4000 model was first designed in 1998, Combilift has developed a wide array of innovative material handling solutions. These advancements serve as a testament to Combilift’s commitment to continuing its Lifting Innovation for many years to come. www.combilift.com

From a single mould - the current generation of our spindle moulders. Rely on the outstanding performance of the T12 and T27 spindle moulders in your daily work and experience how you are noticeably supported by powerful control technology.

MARTIN spindle moulders have numerous useful and patented options that perfect your machine and raise your machining capabilities to a new level. In this way, you can ensure impressive results in your workshop.

England and Wales

MWM Mark eld Woodworking Machinery Ltd. – www.mwmachinery.co.uk

Scotland AWMS Engineering Ltd. – www.awmsltd.co.uk

WS Woodmachinery – www.wswoodmachinery.co.uk

Northern Ireland

Electro Tech Machinery Ltd. – www.electrotechmachinery.com

Republic of Ireland HIGH-TECH MACHINERY Ltd. – www.high-tech.ie

“Perfect Matt” finish complements Ostermann’s portfolio of matt edgings

Edging specialist Ostermann has just launched a new surface finish for extremely matt furniture edgings. Processors can now choose from three qualities – Super Matt, Excellent Matt and the newly added Perfect Matt finish. Board suppliers present an increasing number of matt surfaces in their collections. You will soon establish, however, that there are different types of matt. If you place the boards of different manufacturers next to each other, it becomes clear that not only the diversity of colours and decors but also different versions of matt must be considered. To present furniture makers with as much choice as possible to find the best solution for the edging, Ostermann has now extended its portfolio of surface finishes. In addition to the existing “Super Matt” and “Excellent Matt” versions, “Perfect Matt” now presents a new option that is even more pleasant to the touch. 17 plain colours are already available with a finish in the new matt quality. Find all new edgings by typing in the

search term “#Highlights05” on the Ostermann website www.ostermann. eu. They are available from stock in 1mm thickness and many widths. All Ostermann ABS edgings can be cut to any required width up to 100mm on request. Processors working with zero bondline machines can also get their edgings with a functional layer specially made to match the respective technology.

New finish: Perfect Matt

The new edgings feature a soft and warm matt finish with a uniquely even touch and feel. The surface is non-porous and, therefore, easy to clean. High scratch resistance and anti-fingerprint properties are obligatory with this variant. Colours range from various shades of white and grey to selected plain colours such as taupe, burgundy, black, green, and blue.

Classic finish: Excellent Matt

Edgings with an Excellent Matt finish have a dull matt, coarse surface and feature anti-fingerprint properties. They

are highly scratch-resistant, and the range of colours is even bigger. These come in different thicknesses with 1 and 2mm available.

Standard Finish: Super Matt

Super matt edgings have a smooth matt standard surface. They are available from Ostermann in a wide range of colours and different thicknesses. Unlike the previously mentioned variants, this one does not have anti-fingerprint properties, which is why the Ostermann experts recommend the super matt surface finish mainly for less exposed elements, such as furniture parts that are rarely touched or come into contact with grease.

Tip: the right cleaner

The new REDOCOL greenline Finish Cleaner Perfect Matt was specially developed for extremely matt surfaces and effectively removes fingerprints or spots that inevitably occur when installing furniture without leaving streaks. www.ostermann.eu

“The new edgings feature a soft and warm matt finish with a uniquely even touch and feel”

Blum sink cabinet.

A storage space marvel

The sink cabinet is a storage solution designed to maximise space and accessibility around the sink area. With its efficient use of storage space and easy access to contents, it keeps worktops clutter-free and essential items within reach.

✓ Available to buy from HPP

✓ U-shaped for storage in and around your sink

✓ Extra storage space

✓ Easy access

Order online today at

Tel: 0161 628 1147 | Email: info@hpponline.co.uk

Extensive range of

MARTIN T54 – the jointer for perfect basics

The MARTIN T54 is a jointer that easily performs two basic tasks. Firstly, it perfectly joints workpieces, and secondly, it quickly, safely and precisely provides them with angled edges.

The smoothly running planer fence with an integrated auxiliary fence enables fast and precise work. The planer fence, which runs on ball bearings, glides smoothly and without jamming on hardened tracks – for years to come, it will be just as precise as on the first day.

Chamfers can also be planed effortlessly thanks to the user-friendly one-handed adjustment between 90° and 45°.

“The smoothly running planer fence with an integrated auxiliary fence enables fast and precise work”

The machine is equipped with a TERSA solid steel cutterhead as standard. The Xplane cutterhead, which works with a pulling cut, is available as an optional extra.

The solid cast-iron tables of the T54 provide a secure surface for even large, heavy workpieces. If you need more surface area, you can extend both the in- and outfeed tables by 380mm each –which are, of course, also made of cast iron.

The MARTIN T54 jointer is the basis for good joinery. Perfect preparation is essential for perfect results. sales@martin.info www.martin.info

ENHANCE THE SAFETY, STORAGE AND EFFICIENCY OF YOUR LOGISTICS WITH COMBILIFT

For 25 years, Combilift has been revolutionising the way companies handle and store goods. We help companies of all sizes and from every industry to maximise the capacity, safety and efficiency of their warehouse and storage facilities.

Our pioneering product range of multidirectional, articulated and pedestrian forklifts, straddle carriers and container loaders allows you to manoeuvre long loads safely, reduce aisle widths and increase the amount of space available for storage.

CONTACT US TODAY

To find out how Combilift can help you unlock every inch of your storage space.

SCM Windorflex – the machining cell for producing windows and doors

Nowadays, design and eco-sustainability are the two main trends defining wooden window production. The design dictates windows’ finish quality and shape, while eco-sustainability mainly involves the way in which they are manufactured.

As concerns the execution of wooden windows, the level of perceived finish quality is steadily growing. Therefore, in order to optimise production rates and flexibility, it is essential to pay significant attention to the machine’s constructive features.

Being a technology partner of the world’s leading window and door manufacturers for 70 years gives SCM the opportunity to continuously listen to customers’ most detailed requirements and allows the company to constantly come up with advanced responses.

Based on these prerogatives, SCM designed Windorflex, the machining cell for the production of windows and doors. Windorflex has a fixed gantry structure that enables high machining speeds

whilst ensuring the best accuracy.

The configurability of the machining units with four- and five-axis electrospindles allows for performing all the necessary operations for the production of complete windows, regardless of the type. The alternate use of the two routing units reduces the cycle time: while one unit is working, the other performs the tool change in masked time.

The innovative automatic worktable, available in a single or double version, is equipped with dedicated clamps for the constant holding of the work-pieces. It is possible to process from one to four

work-pieces in sequence. The worktable modularity allows managing three workpiece lengths: 3500, 4500, and 6000mm.

The work-piece repositioning, from the internal side machining to the external one, is direct between the clamps, without needing additional devices, to ensure excellent finish quality.

Another advantage is the automatic work-pieces loading/unloading systems that enable the machine to work autonomously, without the continuous input of the operator. These systems are available in two solutions: with a loading/unloading bench or with an anthropomorphous robot that picks up the rough elements and unloads the finished work-pieces on special trolleys.

Moreover, depending on the customer’s needs, the machine can be fitted with two handling devices for the workpieces loading, with the aim to increase performance and productivity, and the front loading bench, to reduce the longitudinal footprint.

The exclusive Maestro active windoor software, specifically developed for the control and the programming of Windorflex, is capable of meeting any demands related to windows and doors production thanks also to Maestro connect, the SCM IoT system. www.scmgroup.com

“Windorflex has a fixed gantry structure that enables high machining speeds whilst ensuring the best accuracy”

The North of England Woodworking Show 15th – 17th November 2024

Thin panels, all angles

INTERESTED? LEARN MORE!

Clamex S-20

Detachable furniture connector for 4 mm grooves

– Universal connector for all biscuit joiners

– Connection of workpieces at every angle

– Minimal connector breadth in materials from 8 mm

Titus launches space-efficient slimline drawer range

Cabinet hardware expert, Titus, has launched a second-generation range of its popular Tekform double-wall drawers. The new slimline versions feature a sleek and visually appealing design, and have 14mm side panels that maximise efficient utilisation of drawer space. They also incorporate the precisionengineered Titus hydraulic dampers to ensure a reliable and consistent soft closing action, combined with low pullout force.

Tekform slimline drawers are available in three heights – 70, 145 and 182mm – and can be supplied in a range of visually appealing finishes that ideally complement contemporary furniture designs. A further key benefit is that they use the same drilling pattern for runners as their predecessors, which facilitates mounting in existing products and designs.

Drawers are fast and easy to assemble, thanks to the EasyFix locking system used for the front-panel connector, which requires only hand insertion and a quarter of a turn with a screwdriver to lock the panel securely in place. Reliable life-long ‘ConfidentClose’ soft closing is assured by the use of the renowned TITUS singledirection precision-engineered hydraulic

dampers, which smoothly slow down the linear movement of the drawer as it reaches the closed position but offers minimal resistance to movement when the drawer is being opened.

Installation of the drawers within the cabinet is fast and straightforward. Extended tolerances in cabinet construction can be accommodated without compromising accurate alignment, smooth and silent operation and excellent stability in the open position. In addition, variations of up to ± 1mm in bottom panel width size are acceptable. www.cabinet.titusplus.com

“The new slimline versions feature a sleek and visually appealing design, and have 14mm side panels that maximise efficient utilisation of drawer space”

Designed in Milan, and available in the UK and Ireland exclusively from James Latham, Cleaf is a boutique collection of over 100 premium décors in an array of exquisite tactile textures and ﬁnishes. It’s the perfect surface for interiors and furnishings that demand attention; beautiful to look at, beautiful to touch — when it comes to look and feel, Cleaf has it all. For more information info@lathams.co.uk lathamtimber.co.uk /cleaf or scan to watch the video

Lamello to exhibit at the North Of England Woodworking Show

This November, Lamello UK will be exhibiting at the North of England Woodworking Show in Harrogate. The event, which will take place from Friday 15th to Sunday 17th November 2024, will offer visitors an opportunity to get hands-on with over 80 brands and watch seminars and demonstrations in five theatres in the Yorkshire Event Centre.

Well attended by smaller workshops and hobbyists, the three-day event lends itself to demonstrations on Lamello’s Classic X original biscuit joiner, but unlike other models on the market, the Classic X is much more than a biscuit joiner. Suitable for use with a wide range of connectors – including Lamello’s C10, C20, K20, E20L and E20H – the Classic X provides a complete solution for those looking for a highly efficient, simple and accurate joining system for panels. Plus, its multifunctional stop square allows for perfect mitres by applying on the exterior surface and stabilises the machine in vertical position.

What’s more, the Classic X works effectively with Lamello’s latest detachable furniture connector, the Clamex S-20. Designed to work with a universal 4mm cut, it’s versatile and quick to use. Mitre joints are now possible on materials as thin as 14mm thick, and butt joints with installation into the edges can measure as little as 8mm thick. The Clamex S-20 can also be used for angle connections from 30º - 180º, and to make life even simpler, the system comes with its own drilling jig for precise positioning.

Adding to the fixings flexibility, the Clamex S-20 isn’t limited for use on a specific biscuit joiner. Instead, it can be used on any biscuit joining machine with a 4mm blade, making it an affordable and adaptable option for those working on-site without an existing Lamello joiner or hobbyists and DIY enthusiasts that are yet to invest in Lamello’s P-System but still want a strong and accurate solution to creating connections at all angles without the need for adhesives.

“The North of England Woodworking Show isn’t the longest-running woodworking event in the country for no reason,” says Shaye Chatfield, Lamello Area Sales Manager International for Lamello in the UK and Ireland. “It offers

smaller furniture makers and hobbyists that may not get an opportunity to attend larger shows in and around Europe a chance to see the products that are relatable to them. For Lamello UK, it offers us an opportunity to reach out to a different demographic and present the ease and affordability of Lamello’s innovative joining solutions.

“Plus, with live demonstrations taking place on our award-winning P-System, drilling system and Lamello system, visitors will be able to see just how easy it is to incorporate Lamello’s solutions into their woodworking practises.”

s.chatfield@lamello.com www.lamello.co.uk

“With live demonstrations taking place on our awardwinning P-System, drilling system and Lamello system, visitors will be able to see just how easy it is to incorporate Lamello’s solutions into their woodworking practises”

PWS launches new Paint Plus service

Leading distributor of kitchen components, PWS, has introduced its new Paint Plus service. An extension to the distributor’s comprehensive stocked portfolio, the new service brings its most popular and commercial Paint-to-Order ranges at the more affordable price of a stocked door family and on a shorter lead-time.

Launching with four of its best-selling timber shakers – Crathorne, Mornington Vale, Mornington Shaker and Mornington Beaded – Paint Plus allows customers to order a selection of up to 10 additional Paint-to-Order colours on a lead time of just 12 days, all at the same reduced stocked price of its Mornington Shaker door.

Bringing customers its most popular colours faster, the 10 colours range from the ever-popular Partridge Grey and Stone to the contemporary Carbon and timeless Graphite. Making it easier than ever to design, quote and even change ranges without having an impact on price, PWS offers an unwavering commitment to quality, functionality and aesthetic appeal, as well as an extensive, comprehensive and flexible choice of quality stocked products and bespoke services. www.pws.co.uk

Manufacturer and supplier of ABS / PVC & Veneer Edgebanding material

We have an extensive range with over 3000 decors matching all main board suppliers as well as door manufacturers and paint colours.

Slitting Edgeband to any size is available on site as well as pre-glueing to order.

We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland.

Our website hosts its own decor ﬁnder which is a fantastic tool that lets you ﬁnd an edge to board match within seconds.

We offer a wide range of veneer edging from local and foreign tree species, as well as ﬁne-line veneers of various thicknesses and widths – ﬂeece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls.

CAMCO Edging can meet requirements of large and small manufacturers

Makita launches new 40VMax XGT orbit sanders

Makita has added six new orbit sanders to its 40VMax XGT range. Due to an innovative cable connection to the battery, the new cordless sanders offer superior ease of use and manoeuvrability, as well as delivering the excellent levels of performance and runtimes that professionals demand.

The powerful additions to the range provide an ideal alternative to pneumatic sanders without the increased maintenance or the time-consuming management of the compressor. The efficient brushless motor utilised by the new range of sanders reduces wasted energy to help deliver maximum power and extended runtimes from each battery charge. The six XGT sanders all deliver between 6,000 and 10,000 orbits per minute, with the variable speed control operated from a conveniently placed dial on the tool’s side.

The BO001CG and BO002CG are 5mm random orbit sanders with 125mm and 150mm sanding disc diameters, respectively, while the 125mm BO003CG and 150mm BO004CG have 3mm random sanding orbits. The BO005CG and BO006CG have 80 x 130mm square and 100 x 150mm triangular sanding pads respectively, with a 3mm sanding orbit.

One of the key advantages of these sanders is the battery is not mounted directly on the tool. Instead, the power is supplied from the battery via a connector and cable. The 1.6 metre cable supplied as standard with the sanders allows the battery to be easily clipped to the user’s belt or placed in a convenient location nearby. There is also the option of a five-metre cable to provide even greater flexibility.

“The new 40VMax XGT sanders offer a simpler-to-use alternative to pneumatic sanders that still provides the performance required for many of the toughest sanding tasks,” says Kevin Brannigan, marketing manager at Makita.

“The innovative battery connection makes these sanders more manoeuvrable and comfortable to operate, while the AWS technology helps ensure a safer working environment.”

www.makitauk.com

“The efficient brushless motor utilised by the new range of sanders reduces wasted energy to help deliver maximum power and extended runtimes from each battery charge”

ILEX Machinery – extensive knowledge and a product range to match

Based in the North East of England, ILEX Machinery has been supplying and maintaining woodworking machinery for decades. Owned by directors Phillip Howells and Lisa Howard, the company supports start-up businesses to national companies all over the UK with all of their machinery requirements.

Whether you are looking to purchase new or used machinery, ILEX Machinery’s team offers reliable solutions while providing comprehensive advice on machine specifications and efficiency optimisation. The company can cater for every level of business due to its extensive knowledge and product range.

“ILEX Machinery is now also proud to work in partnership with Masterwood GB and Masterwood SpA to offer their key panel processing range of machinery into the manufacturing industry”

In addition to holding stock of a variety of new and used woodworking machinery, the company also offers specialist services, including breakdown cover, consultancy, machine moves and service plans.

One of its directors, Phillip Howells, brings a comprehensive range of experience after working with doublesided edgebanders on larger factory production lines. Consultancy services are available on more involved projects, such as positioning full lines within your premises.

ILEX Machinery’s team of specialists are also trained and experienced with the moving of machinery. Whether you require a single machine move or a whole factory relocation, including extraction, the team can carry this out with minimal disruption.

ILEX Machinery is now also proud to work in partnership with Masterwood GB and Masterwood SpA to offer their key panel processing range of machinery into the manufacturing industry.

Masterwood SpA has been producing woodworking machines for more than 50 years, delivering over 10,000 items across the world.

The first Masterwood Edgebander

arrived with ILEX Machinery last month and is now available for demonstrations on its premises. Running at speeds of up to 23 metres per minute, the ME-509 automatic single-sided edgebander is built to satisfy complex processes and highperformance needs.

“We are delighted about the partnership between ILEX Machinery and Masterwood Spa – due to Phillip’s wealth of technical knowledge, we know we have chosen the right company to represent our panel processing range in the UK,” says Emiliano Olivero, Area Manager of Masterwood SpA.

With a TF600KT drilling machine also due to arrive later this year, ILEX Machinery is looking forward to offering customers even more choice from the Masterwood range.

Finance is available on all of its machinery, subject to status, to help spread the cost of your purchase.

Contact ILEX Machinery to arrange a machinery demonstration or to enquire about servicing and maintenance.

07743 625998

sales@ilexmachinery.co.uk

https://ilexmachinery.co.uk

WOOD IS WOOD WASTED

Disposal of timber offcuts, shavings, chips and sawdust can be costly, yet these inevitable by-products of the woodworking industry can become a valuable commodity when converted into briquettes, or used directly as a fuel for heating.

With multiple machine sizes, power specifications and accessory options, the wide range of VOTECS briquetting presses and shredders has the capacity to deliver efficient solutions… whatever your waste reduction needs.

Daltons Wadkin achieves IOSH training provider status

Daltons Wadkin, a leading provider of industrial woodworking machinery and support solutions, is proud to announce that it has been approved as an official IOSH (Institution of Occupational Safety and Health) training provider. This prestigious accreditation allows Daltons Wadkin to deliver IOSH-approved courses in Safe Operator Machining and Health & Safety tailored specifically for the woodworking industry.

As an IOSH-accredited provider, Daltons Wadkin is committed to enhancing workplace safety standards and fostering a culture of health and safety excellence within the woodworking sector. The new course is designed to equip operators, supervisors, and managers with essential knowledge and skills to help ensure safe and efficient operations in their woodworking environments.

“We are delighted to have received this recognition from IOSH,” says Alex Dalton, Managing Director of Daltons Wadkin. “Our commitment to health and safety in the industry has always been a top priority,

and this accreditation underscores our dedication to providing relevant hands-on training that meets the highest industry standards. We believe that our IOSHapproved courses will make a significant impact in promoting safer working practices across the woodworking sector.”

Being an IOSH-approved training provider signifies that an organisation meets rigorous standards for delivering high-quality occupational health and safety training. This approval ensures the courses offered are credible, comprehensive, and up to date, taught by qualified trainers using quality materials.

“Daltons Wadkin has been pushing the standards of certificated operator training in the woodworking industry for over 20 years”

IOSH-accredited courses promote better workplace safety practices. For employers, this accreditation helps ensure legal compliance and fosters a safer, more efficient work environment, reducing the risk of accidents and associated costs.

Daltons Wadkin has been pushing the standards of certificated operator training in the woodworking industry for over 20 years. Tailored courses for both novice and experienced learners are available for all classical machinery types, as well as hand operated power tools and abrasive wheels.

Contact Daltons Wadkin for more information on the range of training courses.

0115 986 5201

info@daltonswadkin.com www.daltonswadkin.com

A “Nice” Installation!

Chris Franklin, MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of articles exclusively for Furniture and Joinery Production.

In last month’s edition, Chris looked at how to maximise wood-waste utilisation. One of the methods was using woodwaste for kilning of timber. This month, he presents a case study using wood-waste to kiln dry timber prior to treatment with preservatives, for a specialist fencing supplier.

M W Nice Ltd, a manufacturer and re-seller of a wide range of fencing products based near Bury St. Edmunds, have invested in a kiln supplied by Kilning specialists Kiln Services Ltd. This is powered by a Ranheat wood burning installation.

When trees are harvested, they have a high moisture content. The traditional drying method is air drying, but this can take months. The alternative, quick method is to use a kiln.

In recent years, the fencing sector has become an increasingly important market. Many companies have installed kilns to obtain the correct penetration and chemical loading by drying down to fibre saturation point prior to treatment.

When drying species that are classed as “resistant to treatment”, such as Spruce, care should be taken not to dry below the fibre saturation point. A final moisture of 28 – 30% usually provides the best results.

Drying programs should be modified to ensure the maximum temperature does not exceed 65 degrees centigrade and relative humidity is no lower than 55%. Although drying times will be extended, modifying the programs in this way prevents the outer layers from drying too quickly, causing a resistance to penetration and ensuring that the preservative impregnation standards of BS8417:2011 are met. This is of particular

importance where the minimum service life of 15 years defined in the Standard is required for components destined for Class 4 / Ground Contact use.

There is, of course, a cost in removing a proportion of the moisture prior to treatment, but this is minimal when compared with the replacement of a failed product, which in turn often means customers have a lack of confidence in timber and turn to other less sustainable materials.

John recommended Ranheat Engineering Ltd. for the wood-burning system as they have successfully worked together for over 40 years in the UK and Africa on kilning projects.

Not all wood-burning boilers are suitable for use with kilns as kilns have a sudden high demand for energy on start up and the boiler system needs a large water content to deal with this “surge”. As the kilning cycle progresses, the demand for heat falls off, so a good turn down ratio is also needed to cope with this fluctuation in heat demand.

Traditionally, a powerful heat exchanger with an oil-fired boiler would be used, but with the move away from conventional fuels, enter the wood-waste burning boiler.

There is a wide range of wood-waste as an off-shoot of manufacturing wooden fencing products. This was to be used as the fuel for the boiler. The wood fuel needs to be in the form of woodchips. As the manufacturing site for the fencing and kilning was remote, a tractor-mounted chipper was decided on.

“John recommended Ranheat

Engineering

Ltd. for the wood-burning system as they have successfully worked together for over 40 years in the UK and Africa on kilning projects”

Will Nice goes on to say, “We had a lot of help from Ranheat with obtaining local authority permits and planning consents, some of which we were not aware that we needed. Chris pointed out that the woodworking operation needed a local authority permit as we will be processing more than 1,000m3 per year of wood under guidance note PGN 602. As part of this permit, we added our wood combustion process, which came under a separate guidance note PG5/1 (21).

“Chris dealt directly with the local Environmental Health Officer who was interpreting the guidance incorrectly. Without Ranheat’s help, we might have

had unnecessary conditions placed on our permit and incurred extra costs as they were asking for an annual test on the boiler, which is not what the guidance note said. Ranheat’s experience with dealing with local authorities was invaluable and is part of the service they provide, so there was no need to employ expensive consultants.”

Ranheat 01604 750005

sales@ranheat.com www.ranheat.com

Kiln Services 01621 785935

info@kilnservices.co.uk www.kilnservices.co.uk