Issue 358 | December 2023 www.furnitureproduction.net
Our 6th dust extraction installation for Ultima Furniture since 2010
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3
Comment
© Media66 Ltd 2023 / ISSN 2396-9024 www.furnitureproduction.net
This week brought the welcome and long-awaited news that Made Smarter – an initiative that seeks to connect SME manufacturers with a wide-ranging array of technology and digital resources – is to be rolled out nationally.
EDITORIAL DIRECTOR John Legg Tel: 01424 834973 john@media66.net
The announcement by HM Treasury will be vastly beneficial to hundreds of thousands of manufacturers, who will have access to valuable resources and funding to guide and support them in the digitalisation of their business.
EDITOR Gemma Lochhead gemma@media66.net ADVERTISING MANAGER Lisa Williams Tel: 01424 834829 lisa@media66.net
There’s no doubt that this initiative will imbue confidence in individual manufacturers as they expand their digital skillset and approach, but its programme of expansion also signifies wider confidence and investment in UK manufacturing.
PRODUCTION James Ash studio@media66.net
Certainly, it’s a pivotal moment in time for manufacturing businesses, who are faced with significant pressure to streamline their operation, boost efficacy and upskill their workforce in order to compete on a national and international stage. If schemes such as Made Smarter can begin to chip away at the barriers preventing manufacturers from fully harnessing technological advances, it can only be a good thing.
DIGITAL CONTENT Nyall McCurrach digital@media66.net COPY ADMINISTRATION & DATA Steve Merrick production@media66.net
Keep your eyes peeled for a more in-depth look at the programme within our next issue. In the meantime, we’d like to wish our partners, contributors, advertisers and colleagues a wonderful Christmas break, and we look forward to catching up with you in the New Year!
REPRO, PRINT & DISTRIBUTION Stephens & George ACCOUNTS Wendy Williams accounts@media66.net
Happy reading!
Gemma
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Gemma Lochhead, editor
Contents
Issue 358 | December 2023 www.furnitureproduction.net
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News
16 Events 22 Installations 26 Dust extraction & wood waste management 40 Surfacing & decorative panels 60 Adhesives 66 Products 78 Updates
Our 6th dust extraction installation for Ultima Furniture since 2010
Cover.indd 1
COVER: Modesta - p26
MEDIA PARTNERS
09/11/2023 14:37
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4 NEWS
Lamello Group announces change in management as of 1st January 2024 On 1st January 2024, Marco Schweizer will assume the operational management of the international family business, Lamello. He succeeds Susanne Affolter, who will continue to chair the Board of Directors and help shape the strategic direction of this long-established company. Born in Fricktal in Northwestern Switzerland, Marco Schweizer began his career in 1998 as a designer at the premium supplier for machines and process systems, FrymaKoruma. He accumulated expertise in manufacturing processes, process flows and the associated challenges within a variety of roles within the international mechanical
engineering industry over 25 years.
and customer relationships.
granddaughter of the inventor
He acted as Managing Director of FrymaKoruma from 2020 to 2023. In his new position as managing director of the Lamello Group, Marco Schweizer is certain: “It‘s always about the people. This applies both to the collegiality within the Lamello workforce as well as our valuable and first-class business
“We want to cultivate and expand these relationships together so that we can continue to develop pragmatic and pioneering solutions for our customers in the future.” Susanne Affolter will step down from her role as managing director of the Lamello Group on 31st December 2023. The
completed her apprenticeship at the family business and took on the responsibility for human resources in the 1990s. She can look back on many eventful and successful years as a HR manager, a member of the Management Board and ultimately as the managing director. www.lamello.co.uk
Made Smarter to be rolled out nationally in boost to SME manufacturers Made Smarter, a programme helping SME manufacturers access technology and digital skills, is to be rolled out nationally. The Government has committed to expanding the Made Smarter Adoption Programme to all nine English regions in 2025-26 before working with Scotland, Wales, and
Northern Ireland from 2026-27. The announcement by HM Treasury, on Friday November 17th, means hundreds of thousands more SME manufacturers will get access to technology advice, leadership, and skills training, as well as grant funding for digital internships and technology projects.
Donna Edwards and Paul McClaren
The commitment, alongside plans for £4.5 billion in funding for British manufacturing, will also boost productivity, growth, and decarbonisation for SME manufacturers across the country. Launched in the North West in 2019, Made Smarter has engaged with 2,500 manufacturers and funded 334 technology projects, which are forecast to create 1,550 jobs, upskill 2,772 existing roles, and increase North West GVA by £242m. The successful blueprint has
Beverston Engineering
Brian Holliday
since inspired Made Smarter adoption programmes in the North East, Yorkshire and the Humber, the West Midlands, East Midlands, and West of England. “This announcement by the Treasury clearly demonstrates that UK manufacturing matters,” says Brian Holliday, Co-Chair of the Made Smarter Commission and MD of Siemens Digital Industries. “It represents a tremendous investment boost for our makers that will enable the confidence to invest in innovation, productivity, and sustainability.” www.madesmarter.uk
5
Biffa and Timberpak partner to create circular recycling solution for John Lewis
Biffa, a leading UK sustainable waste management company, has joined forces with waste wood recycling company, Timberpak Ltd, to offer a circular recycling scheme for the UK’s largest employee-owned business, the John Lewis Partnership. Timberpak is one of the largest processors of recycled timber in the UK. The material it sources is used by its sister company,
EGGER (UK) Ltd, to produce carbon-negative Eurodekor Faced Chipboard for the furniture, interior design and building industries. As part of the innovative scheme, Biffa will collect and sort waste wood from John Lewis’ Milton Keynes facility and transport it to Timberpak Ltd’s site in Leeds. After being processed, it will be turned into Eurodekor Faced Chipboard at EGGER (UK) Ltd’s production site in
Northumberland. Containing over 40% recycled wood, this versatile product is used to create kitchen cabinets that will re-enter John Lewis’ supply chain, completing the closed-loop cycle. Timberpak Ltd aims to maintain wood waste within the supply chain with the guarantee that nothing goes to landfill. Thanks to Timberpak Ltd and EGGER (UK) Ltd’s commitment to make
more from wood, less virgin fibre is required to create the finished chipboard product. The combination of wood ingredients to create Eurodekor Faced Chipboard provides a carbon-negative solution as more carbon is absorbed during the growth of the wood than is required during production. www.biffa.co.uk www.egger.com
TDUK publishes comprehensive library of Timber Knowledge Sheets Timber Development UK (TDUK) has published the first set of its huge new library of Timber Knowledge Sheets – with more than 50 now available for download. The new knowledge sheets introduce and answer common questions about every aspect of working with wood, from the difference between hardwood and softwood, through to acoustic regulations, Eurocode 5 principles, embodied carbon, and sourcing timber sustainably. Developed with experts from Edinburgh Napier University, and TDUK’s unrivalled membership network of supply, manufacture and design professionals, these
knowledge sheets are the first batch of a planned 140 to help support the industry to build better with wood. “Following the merger between the Timber Trade Federation and TRADA last year, we promised to
connect the timber supply chain, lead best practice, and accelerate a low-carbon future,” says TDUK chief executive, David Hopkins. “Our Timber Knowledge Sheets are another example of us doing exactly that – and represent a big
step towards our vision of the UK as a country where timber is the number one material choice for all construction projects. “Amidst a climate emergency, changing how we build is crucial – as it represents a major portion of our carbon footprint. The material and design choices we make today will shape the future we have tomorrow. While most Timber Knowledge Sheets are members only, anyone can access and download Timber Sizes & Tolerances, Timber and Embodied Carbon, or Construction Site Timber Best Practice with a free user account. Visit TDUK’s website for more information. www.timberdevelopment.uk
6 NEWS
ACID and SnapDragon Monitoring forge strategic partnership Anti Copying in Design (ACID), the UK’s leading design and intellectual property (IP) advocacy organisation, and SnapDragon Monitoring, a renowned online brand protection and reputation management specialist, have forged a strategic partnership aimed at safeguarding design businesses from the perils of counterfeits and IP infringements. In today’s landscape, counterfeiting poses a significant threat to all industries, as counterfeiters continually exploit genuine brand success to produce low-quality imitations of coveted products. These counterfeit goods not only erode brand revenues and
compromise IP, but also endanger consumers due to the use of toxic materials. The collaboration between ACID and SnapDragon aims to combat these issues by offering guidance, advice, and technical monitoring to protect assets. Leveraging SnapDragon’s innovative AI platform, Swoop, SMEs can continually scour the web to detect brand threats, infringements on registered and unregistered IPRs, and counterfeit product listings. They can then take swift action to remove these threats before they damage sales, brand reputation, or customer safety. ACID complements this effort by offering
membership to the UK’s premier IP protection advocate. ACID, celebrating its 25th anniversary, is widely recognised for its strong advocacy for IP protection, offering
creators and the design community tools for protection, deterrence, and education. www.acid.uk.com www.snapdragon-ip.com
Deanestor awarded £3m contract to fit out one of UK’s first passivhaus schools
Deanestor, one of the UK’s leading school fitout specialists, has been awarded another major contract in the education sector – a project worth over £3m to fit out the new 1,600-place Perth High School for Robertson Construction. The school is one of the first secondary schools in the UK to
be built to Passivhaus standards. This will be Deanestor’s 14th contract for Robertson and it follows its successful completion of a number of award-winning school projects, including Bertha Park High School, also for Perth & Kinross Council. Designed by NORR and delivered by hub East Central Scotland, the
new Perth High School is being built adjacent to the existing 1960s school, which will then be demolished. It represents an investment of £80m for Perth & Kinross Council and the Scottish Government Learning Estates Investment Programme. Deanestor will be fitting out 274 rooms across the new campus
and will manufacture or procure more than 2,700 items of fitted and loose furniture, including storage solutions, changing benches, teaching kitchen, learning walls, tables and chairs, equipment for sports and arts, workbenches and tools for technology and engineering. www.deanestor.co.uk/education
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Women in Furniture profiled in BFM’s latest podcast An all-women team came together for the latest episode of British Furniture Manufacturers (BFM) podcast, ‘Industry Matters,’ available now online. The theme of the discussion centred around the recent launch of the Women in Furniture Network, set up by the organisers of the January Furniture Show, Clarion Retail. Joining the podcast host – BFM’s Marketing and Communications Manager, Jo Audley-Charles – were Zoë Bonser, Shona Carmichael and Franky Sequeira of Clarion Retail, as well as Natasha Shillingford, Head of Brand at La-Z-Boy International. Zoë, the Portfolio Director for the Retail Division at Clarion Events, said: “For over 30 years, Clarion
Retail has been dedicated to curating best-in-industry furniture shows that connect businesses worldwide, and during that time we have seen countless women push the boundaries and drive the industry in ground-breaking ways. “We believe in the power of connection, collaboration, and celebration of women’s
achievements and that’s why we founded the Women in Furniture Network, which offers a supportive space to enable females in our sector to grow and thrive professionally. “Taking part in the podcast was a superb opportunity to get the message across and collectively discuss how the profile of women
is growing in the furniture industry.” BFM members and anyone with an interest in the furniture industry can listen to the latest episode of Industry Matters now at – https:// podcasters.spotify.com/pod/show/ bfmindustrymatters/episodes/ BFMs-Industry-Matters-PodcastWomen-in-Furniture-e2b0enr/aaah4sd6
The Senator Group named Green Business of the Year The Senator Group has been named Green Business of the Year in Lancashire’s premier business awards, the BIBAs. The family-owned, independently run, global design-led business has an inspiring commitment to sustainable manufacture. The company has pledged to achieve Carbon Net Zero on its UK Manufacturing sites by 2030, has achieved zero waste to landfill, established its own recycling and remanufacturing centre, and invests in hybrid vehicles, solar panels, and Industry 4.0 machinery. Following a gruelling nine months that saw a record 600 entries reduced to 160 finalists after more than 400 hours of judging, 20 winners finally emerged at the BIBAs ceremony in the opulent surroundings of the Blackpool Tower ballroom on Friday 15th September. The winners had been put through their paces during two exhaustive rounds of judging which included
a formal interview held in May at Blackpool Football Club, followed by a visit to their respective workplaces where judges were able to soak up the organisational culture and
verify the claims made about their achievements. They collected their awards in front of an audience of more than 1,000 business leaders and
dignitaries from across the county at a spectacular annual event that’s described by many as ‘the Oscars of the Lancashire business world’. www.thesenatorgroup.com
8 NEWS
Reports suggest UK will lose £98bn of growth by 2030 due to shortage of tradespeople A national shortage of skilled tradespeople is set to cost the UK £98bn in missed economic growth by 2030, according to new research by Kingfisher, owner of Screwfix, B&Q and TradePoint, in partnership with economics consultancy Cebr. The UK is currently facing a shortage of 166,000 tradespeople, with vacancy levels for many trades close to record highs. The shortfall is forecast to grow to 250,000 tradespeople by 2030 as
more homeowners look to improve their property’s energy efficiency by installing measures like insulation, heat pumps or solar panels. The biggest shortages are set to be among electricians, plumbing and heating installers, and carpenters/ joiners. Kingfisher has proposed measures under three areas where Government could make a meaningful difference in addressing the trade skills gap, based on its research and insight
from trade customers: • Stronger career advice in schools to encourage young people to take up a trade career • Hiring incentives to support SMEs in taking on, training and retaining apprentices • Cost of living support to ensure trade apprenticeships are financially viable for young people To help young tradespeople grow their careers and create future
industry role models, Screwfix also runs an annual Trade Apprentice competition, and funds 14 trade apprentices through its partnership with Trac. Following Kingfisher’s research findings, Screwfix is working on a campaign that will launch next year to connect its tradespeople customers with schools and colleges to inspire the next generation to consider a future in the trade. www.kingfisher.com
Daval nominated for flurry of awards
Daval Furniture, designer and manufacturer of British-made fitted furniture, has been recognised by a collection of industry-leading awards bodies for its product offer, family values and MTO manufacturing. Taking notice of its design and
project management services, the KBB Focus Awards & Celebration 2023 recently announced this year’s shortlist and Daval is proud to be named a finalist for ‘Installed Project of the Year’. As selected by a distinguished judging panel, Daval outlined the project brief, how
it was met, the inspiration behind the design, and which products and materials were specified for one of its contemporary kitchen designs, made-to-order for a family home in West Yorkshire. Closer to home, Daval is also in the running for the Yorkshire
Business of the Year Awards 2024. Previously known as the Yorkshire Business Masters, these annual awards celebrate and honour the best businesses across the region and have become a red letter on the company’s annual business calendar. www.daval-furniture.co.uk
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10 NEWS
Screwfix Foundation celebrates its 10th anniversary Set up in 2013, The Screwfix Foundation has been donating to charities and not-for-profit organisations to help fix, repair, maintain and improve facilities for those in need. Screwfix customers, colleagues and suppliers, have raised £13m over the last 10 years, which has been donated to more than 2,500 organisations. In the last two years alone, more than half a million people have been impacted by donations from The Screwfix Foundation. Every quarter The Screwfix Foundation receives more than 1000 requests for funding. John Mewett, Trustee, shared: “If we donated much-needed funds to every request we receive, we would have to raise over £20m each year!”
To celebrate The Screwfix Foundation’s 10th anniversary, the Trustees decided to reinvigorate the charity, including its branding. Designed in-house by Spark Studio, the new branding is being launched to take on the next chapter of The Foundation’s journey. “Customers and colleagues enable us to donate around £400,000 every quarter to charities and not-for-profit organisations, no “thank you” is big enough for what they do to make this possible,” says Liz Bell, Trustee. “As we head into Christmas, we are hoping to raise more than ever before in our raffle to help local communities. I especially love how our colleagues will go the extra mile to find ways to raise money too!” www.screwfixfoundation.com
Blum installs beehives in sustainability drive
A few months ago, Blum took another step on its sustainability journey, adding 10 beehives to the Blum garden. Through this new addition, Blum hopes to support the environment and wildlife in the area, whilst also producing delicious honey in
the process. The bee hives were installed by Home Farm MK on a sunny morning in June. “We are thrilled about the launch of our ten bee hives, which could potentially house a buzzing half a million bees!” says warehouse manager, Raj Tanna. “Doing
our part for the environment, we are also looking forward to harvesting our own delicious Blumble honey. Our beehives are managed by a local company intent on helping make the world a more sustainable place.” Almost 90% of wild plants and
75% of global crops rely on bee pollination. Bees pollinate many of the crops used in animal feed, wild trees and flowers. An amazing one in every three mouthfuls of our food depends on these pollinators. www.blum.com
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12 NEWS
WRA welcomes launch of RPS 291 Following extensive discussions with the Environment Agency, the Wood Recyclers’ Association (WRA) has welcomed the launch of a new regulatory position statement for waste wood which it says will make it more practical to meet regulatory requirements while still ensuring compliance. RPS 291 allows, in the short term, for potentially hazardous ‘amber’ waste wood items removed from domestic premises, demolition sites or other buildings to be stored and processed as non-hazardous provided the material is tested at
least quarterly and the results are shared with the WRA. This means that producers still need to test amber material, but will no longer have to test every item or consign them as hazardous in order to achieve compliance. Importantly, those who do not share their test results with the WRA and receive a submission report will not be compliant under the RPS. Furthermore, the RPS is short term and if testing does not happen, it could be removed at any time. Other conditions of the RPS
include that material must be destined for Chapter IV biomass plants or panel board manufacture and must be moved under a waste transfer note.
The RPS will expire on 1st October 2024 and could be withdrawn before then if sampling and testing is not forthcoming. www.woodrecyclers.org
Magnet Trade report reveals significant gender pay gap
With the UK requiring a million new tradespeople to keep up with demand over the next decade, Magnet Trade has highlighted the importance of closing the gender pay gap as the demand for women in the self-employed trade industry increases. Magnet Trade analysed ONS data, and information from The Association of Independent Professionals and the SelfEmployed (IPSE) to find out where the UK stands when it comes to the
gender pay gap in self-employed trade professions. It discovered that there are only 2,488 women joiners, which equates to 1.03% of the workforce. The self-employed trade also ranks third for having the highest gender pay gap. Joiners have the third largest gender pay gap equating to a loss of £16,093 a year for selfemployed female joiners compared to males in the same trade. When looking at the hourly rate for joiners, men earn on average
£25.73 whereas women in the same position on average only earn £17.99 per hour. In a working lifetime, men will work for 38.6 years, whilst women will work 34.2 years. In this time of working, men will earn £785,850 more than women. This equates to £2,065,785 for male joiners and £1,279,935 for female joiners in a working lifetime. Magnet Trade’s data found that, with women earning 43% less than men in self-employed jobs,
estimates show that, for trade jobs, men charge £7 more an hour on average than women. In terms of the hourly rate, on average, this is £23 for self-employed men compared to £16 for women. Across all industry trades, men earn an average of £700K more across a working lifetime compared to women. Find the full report here: www. magnettrade.co.uk/trades-genderpay-gap-report/
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14 NEWS
HPP fundraise for Harper’s Army Important update regarding PEFC Chain of Custody and Trademarks Staff members at Hill’s Panel HPP, which makes and supplies Products (HPP) have enlisted for Harper’s Army, with a view to boosting a £300,000 fundraising drive to improve the survival chances of a 21-month-old cancer patient. Harper Walker is the brave and charismatic daughter of Adam Walker and Jenny Huddart. Harper has been diagnosed with stage 4 neuroblastoma, a rare and aggressive childhood cancer that only provides a 40% – 50% chance of long-term survival without highly specialised intervention only available in New York.
board, doors, fittings and accessories for the fitted kitchen and bathroom industry, appealed to its 200-strong workforce to pitch in by taking part in a fundraising day that included raffle prizes, football scratch cards, fancy dress and pumpkin carving competitions and a barbecue, which together raised £1,121.54. If you wish to support the Harper’s Army appeal, please visit the fundraising page. www.justgiving.com/ crowdfunding/harpersarmy
Axminster Tools honoured with King’s Award Corporate member Axminster Tools has been honoured with the first ever King’s Award for Enterprise in the Innovation category. The Devon-based woodworking tools and machinery retailer and manufacturer is one of 148 organisations to be recognised with the prestigious award. Last year Axminster Tools reached 50 years of trading. While celebrating their past, the company invested heavily in their future. Axminster Tools manufacture an increasing number of own branded products in its stateof-the-art manufacturing facility in Axminster, Devon, including the award winning UJK Parf MKII Guide System.
Derbyshire furniture manufacturer enters into administration Long Eaton-based Acclaim Upholstery Company Ltd has entered into administration following a difficult trading period. Inflationary pressure saw the bespoke furniture manufacturer struggle with rising costs and the impact of finance repayments, alongside a drop in sales. Martin Buttriss and Carolynn Best at Begbies Traynor in Leicester have been appointed as administrators, and all 128 employees of the business have been made redundant.
An important update for companies still certified against the 2013 version of the PEFC Chain of Custody standard has been released. After 31st December 2023, certificates issued against the 2013 version of PEFC ST 2002 and PEFC ST 2001 will no longer be valid. This is an extension from the previously announced date of 14th November 2023, to enable all certification bodies to complete the issuance of 2020 certificates to their certified companies. There will be no further extensions and therefore, from 1st January 2024 any remaining 2013 certificates will automatically lose their validity and will be shown as expired on the PEFC database. To be certified against the 2020 versions of the PEFC Chain of
Custody and PEFC Trademarks standards, companies need to adapt their chain of custody management system and procedures to the revised requirements. To use the PEFC label, all companies who pass the transition audit to the 2020 version will need to sign a new, mandatory PEFC trademark usage contract, in accordance with the PEFC Trademarks standard. Once your trademarks usage contract is signed, you can request access to the PEFC Label Generator, to start producing PEFC trademarks in line with the 2020 PEFC Trademarks standard and request for any exceptional use as mentioned under PEFC ST 2001:2020 8.4. technical@pefc.org
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16 EVENTS
Visitor registration for Materials & Finishes Show 2024 now live
The organisers of the Materials & Finishes Show (formerly W Exhibition) have announced that visitor registration is now live. The relaunched UK trade show for the furniture manufacturing and joinery industries, which has over 50 years of heritage, returns to the NEC in its new and reinvigorated format from May 19th22nd, 2024. Visitors can register to attend here – https://materials-finishes-show-2024.reg.buzz Materials & Finishes Show, which is part of Montgomery Group’s global event portfolio, will bring the UK’s furniture manufacturing and joinery industries together for the first time
since 2018 when it returns next May, having undergone an extensive period of research and development. The trade show is a platform for carpenters, joiners, machinists and installers to see running woodwork and stone machinery, the latest materials, components, software, tools and innovations in the woodworking sector. The stellar lineup for the event includes the likes of RJ Woodworking Machinery, Vertogen, AMS/ Wadkin Bursgreen, Hanex, Hranpiex, Rubio Monocoat and Mundy Vaneer, with new brands joining the lineup weekly.
“The countdown to Materials & Finishes Show is officially on and we are delighted to announce the visitor registration is now live,” says Materials & Finishes Show event director, David Todd. “We have been working hard behind the scenes to develop new and exciting features that will add real value to visitors who make a trip to Materials & Finishes Show, from the new CPD certified learning programme through to our live demonstration area. We’re excited to make further announcements about the new features and partnerships over the coming weeks.” www.materialsandfinishesshow.com
Connect with every corner of the industry. Materials & Finishes Show will open more doors, more pipelines and more deals in just four days than in a full business year.
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The UK’s trade show for the furniture manufacturing and joinery industries. ENQUIRE TO EXHIBIT materialsandfinishesshow.com/exhibit Materials & Finishes Show was formerly known as W Exhibition.
18 EVENTS
Award winners revealed at Young Furniture Makers exhibition The Furniture Makers’ Company has announced the winners of its Young Furniture Makers Awards and Prizes at the Young Furniture Makers exhibition. The exhibition took place on Wednesday 11th October at Furniture Makers’ Hall and the spectacular Dutch Church in Austin Friars, London. Around 70 designs from 60 emerging designer-makers were exhibited at the inspirational one-day event, which was set up over 15 years ago for school children, students and graduates to showcase their work to the design community and connect with potential employers. Following a series of short informative seminars and a drinks reception, hundreds of people packed out the Dutch Church to hear which pieces had been named top of their category, with special guest, Tomoko Azumi, announcing this year’s winners. www.furnituremakers.org.uk
The winners of the awards were: • National School Design Prize, sponsored by KI: Orbitron by Charlotte Woolard • The Bespoke Award, sponsored by Axminster Tools: Lines Puzzle Cabinet by Josey Garbutt • The Design Award, sponsored by NaughtOne: Baileigh Chair by Eden Bunce • The Textiles Award, prizes sponsored by Parker Knoll: Sculpt by Emily Cross • The Leather Prize, prizes sponsored by The Leathersellers’ Company: Hide Armchair by Holly Preece • The Idea Prize, sponsored by Colebrook Bosson Saunders: 25 Degrees by Harvey McKellar • The Fast Track Prize, prize sponsored by Malcolm Walker: All Seeing Chair by Maria Gil •
•
The Best Chair in Show Prize, sponsored by Sitting Firm by Gaze Burvill: Crescent Chair by Archie Goundrey Best in Show Prize, prize sponsored by Blum: Lines Puzzle Cabinet by Josey Garbutt
All Seeing Chair by Maria Gil
25 Degrees by Harvey McKellar
Baileigh Chair by Eden Bunce
19
Crescent Chair by Archie Goundrey
Hide Armchair by Holly Preece
Lines Puzzle Cabinet by Josey Garbutt
20 EVENTS
Xylexpo 2024 builds momentum
With 200 registrations for a total exhibition area of 20,000m2, the Xylexpo 2024 event is building momentum. Halls 1 and 3 at the Fieramilano Rho expo centre will showcase present and future technologies, offering thousands of Italian and international visitors the opportunity to update, compare different solutions and plan their investments. The registration campaign will continue for the next months to expand the exhibition further and respond to all the production needs of the variegated woodworking industry. “The preparations for the next edition – scheduled at FieraMilano-Rho from 21st to 24th May 2024 – are going on in a season of great turmoil for an industry that, after a “happy”
“We believe that Xylexpo, despite the current period of transition, will once again be an unmissable opportunity for anyone seeking high visibility in the Italian and international market”, Corbetta concludes” period for orders and revenues, is showing signs of concern, probably exaggerated, about short-to-medium-term perspectives,” says Dario Corbetta, exhibition director. This statement is reflected by Italian market figures for the January-July period – the latest figures published by the Italian statistics institute Istat and processed by Acimall – showing that export has exceeded one billion euro, up by 9 per cent from the positive result of 2022.
The United States, Germany and France keep ensuring “sustained” demand, with a global trend that remains positive, also confirmed by the growth of Italian imports (plus 3.6 per cent, for a total value of 156 million euro). “We believe that Xylexpo, despite the current period of transition, will once again be an unmissable opportunity for anyone seeking high visibility in the Italian and international market,” Corbetta concludes. www.xylexpo.com
EVENTS 21
Workspace Design Show 2024 The Workspace Design Show will return to London’s Business Design Centre for its eagerly awaited third UK edition from 27-28th February 2024. Last year saw representation from over 20 companies, with architects, designers, occupiers, developers, consultants, coworking companies and fit-out companies exploring the latest industry trends and products, and finding inspiration in the thought-provoking talks programmes. The organisers of the Workspace Design Show have unveiled an array of exciting plans for the upcoming February event, with over 75% of stand space already booked. This year, the show will revolve around the theme of Bloom: Exploring the thriving ecosystem of work life. One of the standout features will undoubtedly be the raft of
for attendees. Confirmed speakers for the seminar programme so far include Helen Berresford, Head of ID:SR, Sheppard Robson, Golnaz Ighany, Sustainability Director, BDP, Collin Burry, Design Principal, Gensler and Oliver Hall, Partner – Architecture and Sustainability at Make Architects. The Occupiers Forum, meanwhile, will provide ‘The View from HQ’, giving that crucial perspective from the occupier side of the workplace design equation, as well as providing insights into what employers are doing to create an engaging workplace experience. Representatives from occupiers include Louise Sheppard, UK Head of Workplace Services & Social Sustainability, Zurich and Sue Glew, Programme Director, The Better Workplace
collaborations with renowned architects’ practices, promising an unforgettable experience
Programme, British Telecom, and Neil Usher, VP Places, Sage, with other highly experienced
industry professionals including Guzman de Yurza, Global Head of Workplace Strategy Capability, JLL and Sally Marshall, Director, Turner & Townsend. The speaker programme will delve into the most urgent topics confronting the sector. These include The Holy Trinity of Culture, Space & Opportunity; Exploring the reality of neurodiversity, inclusivity and equality; AI or Die? Using AI in workplace design to enhance creative output and generate innovative ideas; and Designing a workplace that meets cross-generational needs. www.workspaceshow.co.uk
“This year, the show will revolve around the theme of Bloom: Exploring the thriving ecosystem of work life”
22
INSTALLATIONS
Enhancing efficiency at Jacksons Timber Ltd with the Stromab Automatic Crosscut Saw
“For Jacksons Timber, the Stromab saw is more than just a machine; it’s a catalyst for progress, not only enhancing efficiency but paving the way for precision, productivity and growth”
With branches at Whitehaven, Workington and Barrow, Jacksons Timber is a leading independent timber merchant based in Cumbria. As well as operating as a dedicated roof truss and joist engineering plant, the company stocks an extensive range of timber and joinery supplies, and over many years has earned an excellent reputation for providing customers with quality products and service. Stromab MX automatic crosscut saw with 14m infeed capacity After the recent delivery and successful installation of a new Stromab MX automatic crosscut saw from JJ Smith, Jacksons has already seen a significant rise in production thanks to the impressive 14m infeed cutting capacity, as well as the latest generation of optimisation software. Prior to the installation of the new Stromab automatic saw, the company had been using traditional manual cutting methods that were leading to inconsistencies and excessive amounts of waste offcuts. Additionally, manually operated crosscut saws are very labour intensive and the poor productivity levels they create can cause production bottlenecks further down the line. To address these challenges and make way for an increase in production, company director Daniel Mossop contacted JJ Smith for help and advice. Following detailed discussions with its crosscutting sales manager, Kevin McGlone, it was clear that the Stromab MX automatic crosscut saw with a 14m infeed capacity would be the best solution.
INSTALLATIONS 23
One of the Stromab’s key features lies in its on-board programming and optimisation capabilities. Operators now have the flexibility to either input cutting lists directly onto the saw or download cutting lists from the office via JJ Smith’s Design2Saw pre-optimisation/ conversion software. This seamless integration has streamlined processes, reduced inconsistencies and elevated product quality. Precise cutting capabilities Advanced technology ensures accurate and consistent cuts with minimal human intervention, which significantly reduces waste. The heavy-duty automatic push feed system allows for continuous operation, slashing lead times and allowing faster order fulfilment, all of which help Jacksons provide its customers with the best possible service. Moreover, the company has been able to optimise its workforce by redirecting labour from manual cutting tasks to value-added ones, such as quality control and packaging, thus amplifying overall productivity.
“The installation of the Stromab automatic crosscut saw has been a game-changer for us,” says Daniel. “The team at JJ Smith took the time to understand our needs and provided us with the necessary machinery capable of handling our requirements, with a 14m infeed capacity which has revolutionised operations.” A catalyst for progress “For Jacksons Timber, the Stromab saw is more than just a machine; it’s a catalyst for progress, not only enhancing efficiency but paving the way for precision, productivity and growth,” says Daniel. Kevin McGlone concludes: “With over 300 successful installations to date it’s no surprise that the Stromab range of automatic crosscut saws is the number one choice for timber suppliers, joinery, furniture timber frame housing and garden product manufacturers throughout the UK and Ireland.” Most Stromab models are available for demonstration at JJ Smith’s Liverpool showrooms and are available for quick delivery. Get in touch for further information and to discuss individual requirements. 0151 548 9000 sales@jjsmith.co.uk www.jjsmith.co.uk
24 INSTALLATIONS
Jason Baker Design automates its finishing process with Makor Start One from HOMAG UK Edinburgh-based architectural interior manufacturers and one of Scotland’s largest independent joinery manufacturers, Jason Baker Design, has recently purchased a Makor Start One spraying machine from HOMAG UK. The investment was made to increase the company’s throughput, improve the quality of its finish, and enhance the health and safety of its employees. “We design and manufacture a wide variety of joinery products for the commercial market,” explains Jason Baker, MD at Jason Baker Design. “Like most manufacturers in our industry, we employ a French polisher trained in all elements of finishing – from shellac-based French
Start One established it as the front runner for our 5000ft2 factory. HOMAG then arranged for us to visit a manufacturer based in Huddersfield that was already operating this particular Makor spraying machine. “Seeing the Start One in action was really useful, particularly as we were able to talk to the operator who used the machine on a daily basis. With what we learned from this visit it quickly became apparent that the Makor Start One was a good fit for our business and so we placed the order with HOMAG UK. “It was delivered in May this year and installed by HOMAG’s partner in Scotland, AWMS, who did a great job. The commissioning and training
polishing to spraying of synthetic coatings. Working in our spray shop, he would apply a wide variety of finishes by hand across a huge range of products. “With the consistent growth of the business, we recognised that we probably needed at least one or two more polishers to keep up with demand, but we didn’t have the space for these additional craftsmen. Consequently, we decided to evaluate automating some of our finishing processes by introducing a spraying machine. “Initial research suggested there were three main suppliers in the market, one of which was HOMAG UK. We have invested heavily in HOMAG woodworking machinery over the past five years and have found the quality of the equipment and the aftersales support first class. Accordingly, our first port of call was to speak to HOMAG before reaching out to the other two companies.”
were conducted by a Makor engineer who spent a week with us getting everything up and running. “As it was a completely new system for us, it took a little time to get accustomed to it. Once we’d set it up a few times, however, we were soon fully operational and it’s a pretty simple machine to use.”
The decision to invest in the Makor Start One “Once we had gathered all the information, it
Government funding “Due to the value of the machine, we qualified for a Digital Development Loan from the Scottish Government. This interest-free loan facility is aimed at SMEs wanting to improve their digital capabilities and/or processes. Our goal, to automate the company’s finishing process, was a very good case study for them so once we’d completed the application, it was a quick and efficient procedure to obtain the funding. “We borrowed one hundred per cent of the value of the machine at zero per cent over five years. In terms of interest alone, we estimate this will save us around £20,000 over the period of the loan,
was clear that the compact nature of the Makor
making it a very worthwhile exercise.”
Makor Start One automated spray system
Jason Baker, MD at Jason Baker Design, with the Makor Start One
Business benefits already clear to see “When we embarked on this project, we had three clear objectives we wanted to achieve with the automated spraying solution: • Increase the capacity of our finishing process without additional employees • Improve the finish quality of all our products • Enhance the health and safety of our employees “The Makor Start One has delivered on every front. The speed and efficiency of the Start One is truly amazing, yet we have not had to employ more staff. Despite the increase in throughput, the quality of finish is second to none because the spraying area is a controllable enclosed environment. Being an enclosed area means our staff are not subjected to lacquer or solvent fumes, making it a much safer and healthier work environment. “Although it is early days, results so far indicate that the machine is on target to pay for itself within three years which is excellent. This will help us grow the business from its current turnover of £1.5m as we now can meet the everincreasing demand for our products. “Having the service and support from HOMAG UK takes a weight off our shoulders. They are a great partner to work with; all the people are friendly, professional and eager to help, and the machinery is technically advanced and totally reliable,” concludes Jason. For more information or a demonstration of the Makor or HOMAG machinery and software, please contact Adele Hunt at HOMAG UK on 01332 856424. www.homag.com
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CROSSCUTTING SOLUTIONS
Looking to increase productivity, accuracy and safety? Stromab programmable saws have the solutions to satisfy your production needs. Most models available for immediate delivery: → Stromab CT600 - the UK's bestselling automatic crosscut for straight and angled cutting → Stromab Matrix - fully programmable push fed crosscut with optimisation and defecting options available Ready to transform your business? Available for demonstration in our showroom with immediate delivery! Scan the QR code to find out more, or contact our experts on 0151 548 9000.
www.jjsmith.co.uk
26
DUST EXTRACTION & WOOD WASTE MANAGEMENT
Bespoke kitchen manufacturer keeps facilities clean with Modesta
Mark Gibson (L) and Stuart Hutchinson (R), Ultima Furniture
With over 6000 kitchen cabinets sold every week, Ultima Furniture is one of the biggest online kitchen retailers in the UK. Over the last couple of years, the company has opened several new production facilities, which are kept clean with the help of Modesta filters. Here, Mark Gibson and Stuart Hutchinson from the Ultima team speak on their revolutionary business model, avoiding downtime and the importance of dust extraction.
Innovative online-only strategy Starting out building kitchens in their garage in 1983, Ultima Furniture founders Alf and Clare Ellis have grown their business steadily over the past two decades. The couple still plays an active role in the company, just like their son and daughter, but they’ve also expanded their team to 550 colleagues. Boasting the UK’s most advanced automated cabinet assembly line, Ultima can manufacture
“Based on the demand in the factory, the fans adjust themselves to cope with the desired capacity, ensuring low energy consumption” and home deliver a bespoke kitchen in a couple of weeks. With its customer brand – diykitchens.com – anyone can design their dream kitchen thanks to an online planning tool. The online-only retailer has a team of remotebased experts at the ready to help clients make sure that what they’ve designed is the right choice and answer any questions they might have. After the design is finalised, the kitchen is delivered pre-assembled and fitted as much as possible within less than six weeks. Maximum customisation “What our customers really appreciate is that they can design their kitchen exactly as they want it,’” says design and marketing director, Stuart Hutchinson. “They can request samples of materials or go to one of our showrooms to see our product with their own eyes. If they have a specific colour in mind, they can even send over a sample and we’ll provide the right colour match.”
COVER STORY
DUST EXTRACTION & WOODWASTE MANAGEMENT 27
Crucial dust extraction Over the last couple of years, Ultima has opened several new production facilities, growing from one location in 2011 to six in 2024, spread out over South Kirkby, Sherburn, Grimethorpe and Dewsbury. “Some of them manufacture cabinets, others specialise in spray painting,” explains production manager, Mark Gibson. “Overall, we produce around 6000 cabinets on a weekly basis.” And that’s where dust extraction comes in, he quickly adds. “Without proper dust extraction, we can’t do anything.” That’s exactly why CEO Alf Ellis opted for a Modesta filter back in 2010. He chose the Dutch-based family company because of several technological advantages, but also because of the quick installation and repair service. “Since that first filter in 2010, we’ve added Modesta systems to every new facility we’ve opened, which means we now have six Modesta filters on five production sites,” says Stuart.
Modesta’s CF 80 Chain Filter
Wyboud Kloppenburg, MD, Modesta
“Since that first filter in 2010, we’ve added Modesta systems to every new facility we’ve opened, which means we now have six Modesta filters on five production sites”
Smart modularity So why Modesta? “Their filters are modular, which ensures energy efficiency,” explains Stuart. “Instead of using one big motor, they use several smaller ones. Based on the demand in the factory, the fans adjust themselves to cope with the desired capacity, ensuring low energy consumption.” Another advantage of the cascading fans is that if one of them has a problem, the other ones can keep running. That means the system never shuts off, which is crucial for any furniture manufacturer. “Our filters run 16 hours a day and we never experience any downtime,” confirms Mark. “And when we do have any difficulties, they offer great service. As soon as I contact field technician, Johan, he’s online right away.” Modesta has a real-time connection with its clients, allowing it to see what’s going on with the filter system and fix any problem quickly and efficiently. Lastly, Modesta boasts a low air-to-cloth ratio, which means the filter sleeves live much longer. By keeping the pressure on the filter bags as low as possible, the filter’s performance remains constant and doesn’t go down because of sleeves getting clogged. “The first Modesta solution we bought 10 years ago is still working perfectly with the same filter bag after having run over 30,000 hours,” says Mark. Stuart summarises: “The initial investment might be a bit higher than their competitors, but the value is in the long term. With reduced maintenance, lower running costs and reduced downtime, Modesta is the only option for us.” www.modestafilters.com www.ultimafurniture.co.uk
28
Ecogate delivers substantial savings for JTC
Extractly installed a total of nine PowerMASTER™ VSD units at JTC – each unit delivers precise control over the power consumed by each individual main fan
Extractly Ltd has retro-fitted Ecogate® ‘on-demand’ control technology across an extensive dust extraction system serving JTC Furniture Group’s manufacturing plant. Over the last four decades, JTC Furniture has grown to become one of the UK’s leading high-volume manufacturers and suppliers of fitted kitchen, bedroom and bathroom furniture for the Local Authority and Housing Association property sector, as well as for private property developers, student accommodation and MoD facilities. Established in 1986, in Dundee, Scotland, the company now operates from two sites in the city, as well as a third satellite office in Wakefield, West Yorkshire. Since 1995, the company’s headquarters, warehousing, distribution and
mainstream manufacturing facility have been housed in the historic Camperdown Works; formerly Timex Corporation’s flagship factory. JTC Furniture produces hundreds of thousands of MDF/MFC laminated cabinets, panels and worktops every year, for both new-build and refurbishment projects, as well as undertaking specialist manufacturing for specific applications in education, healthcare and washrooms. Powered by a total of nine main fans, consuming over 300kW of electricity per hour, the dust extraction system at Camperdown can extract vast volumes of dust-laden air from the workplace. However, delivering this powerful capability comes at a high cost and, with energy costs rising to an all-time high, JTC’s senior
David Verrall checking stats and energy savings made to date at one of the PowerMASTER™ VSD units installed by Extractly Ltd
Ecogate® automatic motorised damper retro-fitted into 400mm diameter ductwork
maintenance engineer, David Verrall, was asked to investigate the feasibility of installing Ecogate technology and the potential impact that it could have on future energy usage. “JTC’s electricity bills were eye-wateringly high and, because the company’s focus is on volume production, machinery utilisation is very high,” explains Jake Oldfield, Extractly’s sales director. Ecogate’s On-Demand technology is capable of achieving substantial energy savings when machinery utilisation varies throughout the working day, but respectable savings can also be achieved when machines effectively appear to be working non-stop. “Even though key equipment was operating virtually continuously, findings from our energy appraisal survey at Camperdown Works still indicated that worthwhile savings could be made by capitalising on the reduced demand for extraction during operators’ breaks and loading and unloading operations and, significantly, it showed that some equipment only needed extraction for minimal periods during the working day.” In addition, although constantly powered up, some of the production lines at JTC are not
DUST EXTRACTION & WOODWASTE MANAGEMENT 29
continuously creating waste dust, and so don’t require continuous extraction. In the vast majority of installations, Ecogate® technology controls the demand for extraction based on a machine’s on or off status, but the technology is also capable of determining extraction requirements on a production line using a range of alternative ‘proof of cut/dust’ monitoring devices. “Installing the Ecogate system at JTC has had a huge effect,” says David Verrall. “Just a few weeks after the system was commissioned, evidence of the promised financial savings were clear to see, but noise levels in the factory are also markedly lower, and the amount of airborne dust in the factory has also been reduced significantly.” At JTC, Extractly installed two of the latest Ecogate greenBOX® Nxt controllers; one monitoring demand and controlling extraction provided by three of the main fans, and the second doing the same for the other six fans. These highly intelligent controllers can efficiently control the operation of an extraction system with multiple main fans and up to 72 individual workstations. The greenBOX® controllers continuously monitor extraction demand across the factory and, in real-time, determine the exact amount of airflow each fan must provide to fulfil that demand. As well as controlling the extraction system, real-time performance data shows how much electricity the fan motor is consuming, confirms filter pressure, air volume and air velocity at dampers, branches, or for the entire system and, to ensure employees’ safety, minimal airflow is managed across the entire
David Verrall interrogating system performance data at one of the greenBOX® Nxt units that monitors extraction demand and determines optimum speed for three of the main fans
ductwork system to reduce the risk of fire or explosion. Machine utilisation is monitored across the factory and, from data received, the greenBOX® controllers determine the optimum speed for each of the nine fans, and the motor speed for each fan is in turn controlled by an individual Ecogate® PowerMaster Variable Speed Drive Unit (VSD). The PowerMaster VSDs are individually sized to match the motor power for each of the nine fans, which range from 45kW to 75kW. Ecogate’s greenBOX® Nxt has an industrial PC onboard, with a Linux-based operating system, and a built-in web server provides remote access for fast, automated updates of both Ecogate® and system software. In addition, the greenBOX® Nxt can automatically stop and start the extraction system at both ends of the
working day – system performance is checked at start-up, and confirmed by text or email, and the greenBOX® Nxt will message again at the end of the day to confirm successful system shutdown. “Extractly’s engineers did an excellent job; the installation took just a week and a half to complete,” concludes David Verrall. Based on the savings achieved so far, we expect to see a return on our investment in around 20 months and, as well as the financial savings, we’ll also be reducing our carbon footprint by around 20 tonnes of CO2 per year. Just from our experience here at JTC, I would say installing an Ecogate system could be a game-changer for any woodworking business.” 01924 520462 info@extractly.co.uk www.extractly.co.uk
“Just a few weeks after the system was commissioned, evidence of the promised financial savings were clear to see, but noise levels in the factory are also markedly lower, and the amount of airborne dust in the factory has also been reduced significantly”
Large-scale panel manufacture at JTC Furniture Group’s Camperdown Works facility
30 DUST EXTRACTION & WOODWASTE MANAGEMENT
The importance of dust extraction in woodworking Woodworking is a craft that marries creativity with skill, producing exquisite pieces that stand as testaments to human originality. However, amidst the artistry and craftsmanship, there’s an often-overlooked hazard to the wellbeing of woodworkers: wood dust. Here, Nordfab explores the potential dangers of wood dust in woodworking environments and sheds light on how effective dust extraction solutions are key in creating and maintaining a clean and safe workspace.
•
Combustion hazard Wood dust is highly combustible and can pose a fire or explosion risk in poorly ventilated environments, potentially endangering the lives of woodworkers.
•
Reduced visibility and slip hazards Accumulated wood dust on floors and surfaces reduces visibility and creates slip hazards, increasing the risk of accidents and injuries.
The hazards of wood dust Wood dust may seem harmless, but its presence in woodworking environments can lead to a
Dust extraction solutions The hazards of wood dust in woodworking environments are potentially life-threatening.
range of health and safety issues:
Creating a safe and clean workspace is a legal obligation and a moral responsibility for employers and business owners in the woodworking industry. An effective dust extraction solution is vital in mitigating these hazards, ensuring that woodworkers can pursue their craft in an environment that supports their wellbeing. Nordfab, a leading manufacturer of ducting components for process ventilation and dust extraction systems, offers a range of innovative solutions designed to capture and remove dust particles from the air, minimising the risk of inhalation and respiratory issues:
•
Respiratory problems Inhalation of wood dust particles can lead to respiratory problems such as asthma, bronchitis, and more severe conditions like woodworker’s lung or hypersensitivity pneumonitis.
•
Allergies Wood dust contains allergens that can trigger allergic reactions, causing symptoms like sneezing, coughing, and skin irritations.
•
Carcinogenic risk Certain types of wood, especially exotic or hardwoods, contain known or suspected carcinogenic chemicals. Prolonged exposure to these particles increases the risk of developing various types of cancer. Nordfab manifolds in woodworking application
•
Modular ducting Nordfab’s Quick-Fit ducting system features modular components that are easy to install and reconfigure when new machines must be added to the floorplan. Nordfab offers specialised products for
wood applications, such as manifolds to connect to many of the major woodworking machine models, and a dropout box to stop large woodchips in the airstream. This flexibility ensures efficient dust capture across different workstations and processes within your joinery. •
Energy-efficient design Nordfab’s ducting solutions are designed to maintain optimal airflow while minimising energy consumption, ensuring a clean environment without excessive energy costs.
•
Compliance with regulations Nordfab’s ducting systems are engineered to meet or exceed industry regulations and standards, ensuring that woodworkers operate in a safe and compliant environment.
Choosing the right materials for a ducting system ensures longevity and safeguards the wellbeing of the workforce and the integrity of the joinery. 01132 739 400 www.nordfab.com
“Creating a safe and clean workspace is a legal obligation and a moral responsibility for employers and business owners in the woodworking industry”
Whatever your LEV demands
Extractly will tick all the boxes
Dust & Fume Filtration
Shredding & Briquetting
When it comes to dust and fume extraction, Extractly delivers the complete package...
Energy-Saving Technology
From the wide choice of filter types and technologies available, we source the most appropriate and cost-efficient system to meet your requirements and, from initial consultation and design, all the way through to installation and commissioning, we will be with you at every stage of the process. The wealth of practical experience within the company, together with an extensive range of proven products, allows Extractly to offer extraction systems which are individually tailored to customers’ specific needs. Whether you need a small mobile extractor, or a high-capacity modular filter unit, an energy-efficient shredder or briquette press, or perhaps a modern spray booth or enclosure… from simply adapting ductwork to suit a new machine installation, to commissioning a complete waste-to-energy system, Extractly’s experienced engineers deliver the optimum solution.
Extractly is the Master UK Distributor and Installer of the Ecogate® energy-saving system, and an Authorised Dealer and Installer of Nordfab Quick-Fit® ductwork
.co.uk LEV... extractly as it should be
Control Panel Engineering
Service, Maintenance & LEV Testing
Spray Booths, Enclosures and Curing Ovens
Extractly Limited has achieved SafeContractor Accreditation
Extractly Ltd info@extractly.co.uk
01924 520462
32 DUST EXTRACTION & WOODWASTE MANAGEMENT
Quality Pods Wales – a sustainability success story In a quiet corner of Wales, a remarkable transformation has taken place at Quality Pods Wales (www.qualitypodswales.uk) – a leading manufacturer of glamping pods. Faced with the challenge of managing its wood waste, the company found a sustainable solution, not only benefiting the business but also contributing to environmental conservation. Quality Pods Wales had been struggling with the disposal of their wood waste, a common issue faced by many manufacturing businesses. Despite its best efforts, no supplier was willing to assist, leaving the company with no choice but to dispose of the offcuts into landfill, contributing to environmental pollution. However, in July 2022, the company’s situation changed when it reached out to IWM (International Woodworking Machines). IWM’s visit to Quality Pods Wales marked the beginning of a transformative journey. Instead of sending wood waste to landfills, Quality Pods Wales and IWM devised an ingenious method. The offcuts are now shredded, mixed with sawdust, and compressed into renewable briquettes, thus significantly reducing the environmental impact. By repurposing its waste, Quality Pods Wales has taken a significant step toward a more sustainable future. What makes this achievement even more commendable is Quality Pods Wales’ commitment to becoming self-sufficient in its energy needs. The company is now exploring the possibility of integrating an industrial heater powered by its renewable briquettes.
After
This forward-thinking initiative not only ensures a sustainable source of energy but also minimises its carbon footprint, making the company a shining example of responsible business practices.
Before
After
After
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This success story highlights the importance of collaboration and innovation in the pursuit of sustainability. By embracing new technologies and partnering with organisations like IWM, businesses can not only resolve pressing environmental issues but also create economic opportunities. “It was an absolute pleasure to work with the team at Quality Pods Wales and we encourage other businesses to follow suit,” says Henry Veys, Technical Sales, IWM. “The pursuit for reliance on renewable energy is very real and achievable. The technology is gathering pace, so jump on board, you really can achieve exceptional efficiency and cost savings.” 01636 918 280 www.iwmachines.co.uk
After
“By embracing new technologies and partnering with organisations like IWM, businesses can not only resolve pressing environmental issues but also create economic opportunities”
LOOKING FOR A MASSIVE PROFIT OPPORTUNITY? Turn your extraction wood waste/saw dust into cash
• UK's leading Briquette machine with over 1000 sold • 6 Machines in the range producing from 20-100kgs/hr • Certified to comply with Governments NEW "Clean Air Strategy" Visit or send your wood waste material to our showroom in Newark for a demonstration
01636 918 280 iwmachines.co.uk ibrown@iwmachines.co.uk
34 DUST EXTRACTION & WOODWASTE MANAGEMENT
Ranheat’s new seven-axis 100-tonne brake press being installed
Continual investment in machinery and automation to maintain lead in UK market Chris Franklin, MD at Ranheat Engineering Ltd – a leading UK manufacturer of wood combustion equipment – continues his series of exclusive articles for Furniture and Joinery Production. This issue, he looks at how continued investment in machinery is needed to maintain competitiveness within supplying heating and waste management in the UK woodworking Industry. Since 1990, Ranheat’s aim has been to design, manufacture, install and maintain specialist equipment to serve the UK woodworking industry. Since leaving the EU, the UK has adopted new standards, for example the CE mark must be replaced by the UKCA mark for machinery sold in the UK. The following is taken from the HSE. gov.uk site: “In most cases, you must apply the UKCA marking to the product itself or to the packaging. “The UKCA marking must be clearly visible, legible and indelible when you affix it to the product. It may sometimes be placed on the manuals or on other supporting literature, but this will depend on the specific regulations that apply to the product. “UKCA markings must only be placed on a product by you as the manufacturer, your authorised representative (where permitted in the relevant legislation), or if you are marketing the products under your name or trademark. When affixing the UKCA marking, you take
full responsibility for conformity with the requirements of the relevant UK legislation. “You must not place any marking, sign or inscription which is likely to mislead any other person as to the meaning or form of the UKCA marking or affix any marking which would impair the visibility, legibility and meaning of the UKCA marking. “The UKCA marking cannot be placed on products unless there is a specific requirement to do so in the legislation. “A product may have additional markings and marks, like the CE marking, if they: • fulfil a different function from that of the UKCA marking • are not likely to cause confusion with the UKCA marking • do not reduce the legibility and visibility of the UKCA marking. “Both the CE and UKCA markings can be placed on a product so long as neither prevents the other being clearly seen and the requirements of both GB and EU legislation are met.” Ranheat has its origins in Denmark in the city of Randers on the mainland of Jutland. In 1990 the manufacturing was transferred to Ranheat Engineering in Northamptonshire. Since then, the company has moved twice, both times to larger premises. Ranheat have been at their current location for
almost 20 years, but continue to invest in new machinery and the latest in CNC technology. Their latest investment is in a 100-tonne, 3m, seven-axis brake press. What works in Scandinavia, Germany, France, and the rest of Europe is not necessarily the best for the UK climate and regulations concerning the use of biomass as a fuel. The government’s Non-Domestic Renewable Heat Incentive led to an influx of foreign boilers coming to the UK, all of which bore the CE mark. However, there were existing regulations in the UK that required permits and permissions to be in place to legally OPERATE the equipment. The presence of the CE mark or indeed the new UKCA mark does not guarantee the plant is legal to use unless all of the other criteria are met. You are still legally required to obtain planning, chimney height approval and permits to enable you to legally burn wood-waste. This can be in the form of an exemption from the EA for up to 50kgs per hour, or a permit for a SWIP or a full part B permit. Ranheat are on hand to give free assistance with obtaining these permits and permissions. Get in touch for further information on all types and sizes of industrial woodburning equipment from 150kW upwards. 01604 750005 sales@ranheat.com www.ranheat.com
35
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CONTROL YOUR ENERGY COSTS USE YOUR WOOD-WASTE TO HEAT YOUR FACTORY
WOOD COMBUSTION EQUIPMENT INDUSTRIAL HEATING SYSTEMS SPECIALIST METAL FABRICATIONS Ranheat design and manufacture the complete range of equipment including Boilers, Heaters, Stokers, Grit Arrestors, Chimneys etc. Manual & automatic woodburning systems, gas & oil fired, turnkey installations for disposal and/or heating purposes, outputs up to 10 million BTU/HR.
RANHEAT ENGINEERING LTD
62-64 St James Mill Road, St James Mill Industrial Estate, Northampton NN5 5JP Tel: +44 (0)1604 750005 Fax: +44 (0)1604 757300 Email: sales@ranheat.com
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36 DUST EXTRACTION & WOODWASTE MANAGEMENT
Introducing the iVision range of dust extraction units As a leading machinery supplier, Daltons Wadkin is well versed in solving customers’ production issues. A growing area of concern for many operators of industrial woodworking machinery is dust exposure in the workplace. Enter the iVision range of extraction units. Developed specifically for highly effective dust capture, they offer a wide range of open and closed sided filter options for working with softwoods, hardwoods and sanding dust. At first glance, wood dust may seem benign, but prolonged exposure to these tiny particles can lead to a variety of health complications. Inhalation of wood dust has been linked to respiratory diseases such as asthma, bronchitis,
inhaled. Beyond the immediate health threats, a thick layer of accumulated dust can also become a fire hazard, especially in the presence of sparks or high temperatures. For traditional woodworking machinery where a high-volume low-pressure rate is required, the iVision Wood 180 and 360 models feature high flow centrifugal fans delivering up to 4300 m³/ h and can be linked with existing machinery for auto start stop function. When dealing with dust capture from a CNC router, a low-volume-high-pressure system is preferred. Designed specifically for use with CNC machines, the iVision Flat Table delivers up to 320 mbar of static pressure with a flow
and nasal cancer. Certain wood types, like oak and beech, have even been classified as carcinogenic to humans when their dust is
rate of 550 m3/ hour. A large overhead ariel arm supports the flexi hose above the CNC machine to allow unrestricted movement around the bed.
iVision Flat Table
A touch screen control system gives a clear visual indicator of the filter performance
Filter monitoring is key to any system. With this is mind, iVision have introduced a touch screen control system that gives a clear visual indicator of the filter performance. Taking it a step further for true industry 4.0 connectivity, each iVision unit can be centrally monitored from any office PC with a web interface, allowing workshop managers to remotely monitor the performance. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com
37
WASTE WOOD
IS WOOD WASTED
NORDFAB QUICK-FIT DUCTING a perfect solution for any growing joinery
Disposal of timber offcuts, shavings, chips and sawdust can be costly, yet these inevitable by-products of the woodworking industry can become a valuable commodity when converted into briquettes, or used directly as a fuel for heating.
For 50 years, Nordfab ducting has been used around the world in dust collection application in wood shops. From oneperson shops in home garages, to large manufacturing plants. Let’s take a closer look on why Nordfab ducting is one of the preferred solutions within the woodworking industry. ■ Economical and profitable ■ Robust, reliable design ■ High energy efficiency ■ Advanced technology ■ Reduced fire risk
Benefits using Quick-Fit ducting
With multiple machine sizes, power specifications and accessory options, the wide range of VOTECS briquetting presses and shredders has the capacity to deliver efficient solutions… whatever your waste reduction needs.
Easy & Fast to install Quick-Fit ducting systems clip together. No rivets screws, or welding are needed, cutting installation and downtime by more than 45% compared to flanged ductwork installation.
Re-Useable Quick-Fit ducting is easy to uninstall and relocate as you move machinery or have other changes in work areas, providing one of the lowest life cycle cost of any ducting product.
Fits most applications Quick-Fit components are adaptable to existing ductwork. Fast
Friendly
Reliable
Visit us at www.nordfab.com
EXTRACTLY has teamed up with VOTECS – specialists in volume reduction technology and precision-engineered shredding and briquetting equipment for the woodworking industry.
.co.uk
extractly.co.uk 01924 520462
38 DUST EXTRACTION & WOODWASTE MANAGEMENT
“Buying a wood waste heater is the easiest investment decision we’ve ever made!” A West Midlands joinery company has purchased a new wood waste heater from Wood Waste Technology to help lower the business’s carbon footprint and save money in the process. Midland Mouldings is a family business, with three generations of experience in the industry. The business has been established since 1991, supplying joinery services and timber mouldings from its manufacturing base in Brownhills, near Walsall. When Midlands Mouldings’ existing wood waste heater needed to be replaced, the company started looking at the heaters produced in the UK by Wood Waste Technology, and contacted the business to find out more. “At Midland Mouldings, we’re committed to being as sustainable as possible with everything that we do,” explains MD of Midlands Mouldings, Tom Williams. “That’s why we’ve enjoyed the positive environmental benefits of owning a wood waste heater, to recycle all our wood offcuts and create heat for the factory. We’d heard great things about Wood Waste Technology’s heaters, so rather than repurchasing the same machine from the original supplier, we ordered a WT10 instead. “We’ve been delighted with the new heater. As it is newer, it’s so much more efficient than our older model. The new heater can heat the whole factory, whereas there were always a few cold patches that the heat didn’t reach with the old heater. It’s now a much nicer temperature for our team of ten people to work in. “Whilst our main driver for the purchase was to be more self-sufficient and sustainable, we can’t ignore the huge cost advantages that a wood waste heater gives. There is no other use for the offcuts, so, without the wood waste heater, they would simply have to be disposed of. This way, they have a positive use, to heat the factory. Buying a wood waste heater is the easiest investment decision we’ve ever made, with a great payback. “We couldn’t be happier with our experience of using Wood Waste Technology. The wood waste heater does everything promised, but it’s not just
“Whilst our main driver for the purchase was to be more self-sufficient and sustainable, we can’t ignore the huge cost advantages that a wood waste heater gives.
Tom Williams, MD of Midlands Mouldings, with the WT10 heater
about the product. From the team in the office to the engineers who installed it, everyone has been so friendly and helpful, making the whole experience an absolute pleasure.” MD of Wood Waste Technology, Kurt Cockroft adds: “From our view, once a business has experienced the benefits of a wood waste heater, they will never want to be without one again! And especially in the current economic climate when businesses are trying to reduce operating costs and expenditure. We’re thrilled that the team at Midland Mouldings is so pleased with the new heater.” Wood Waste Technology’s years of expertise in wood waste solutions have helped many
companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and ongoing maintenance for new units, the company also services all types of wood waste heaters and supplies genuine spares “up to 60% cheaper than other suppliers”. In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision-engineered shredders and briquetters, available in various sizes and specifications. 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk
39
WDCC Woodwork Dust Control Co.
LEADERS IN DUST CONTROL TECHNOLOGY
A Complete Wood Waste Extraction Service to all Timber Industries
• Design, Manufacture, Installation • Large hopper filters, fans, cyclones • Motors, control panels and impellers • Small bag filters, rigid ductwork, flexible hose • LEV COSHH testing, assessment, service • Fast nationwide service Contact us for our FREE product catalogue: Tel: 01844 238833 Fax: 01844 238899 Email: enquiries@woodworkdustcontrol.co.uk
www.woodworkdustcontrol.co.uk
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SURFACING & DECORATIVE PANELS
Kronospan’s relentless approach to sustainable design
SURFACING & DECORATIVE PANELS 41
Kronospan was founded in 1897 as a sawmill in Lungotz, Austria. Since then, the business has grown to 39 sites in 20 countries, employing over 14,000 people, and is one of the world’s leading manufacturers of woodbased panels. Kronospan’s products are trusted across markets in over 120 countries, in sectors ranging from furniture manufacturing and construction to trade and DIY retail. Its rich history and market success have grown from its commitment to innovation and technological development and driving continuous improvements in the quality and sustainability of its products. Kronospan’s innovation is more than just the boards it makes, it’s also the decors and designs of the melamine-faced boards under the Kronodesign brand. The latest and emerging trends inspire the company’s design teams to ensure that every customer is catered for, from the classical elegance of woodgrains through to contemporary bold colours and metallics.
In the UK, Kronospan has been manufacturing in Chirk, North Wales for over 50 years. Its Chirk site manufactures particle board, medium density fibreboard (MDF), melamine-faced boards and laminate flooring. Kronospan is also proud to claim that it is the UK’s only domestic manufacturer of laminate flooring. Kronospan’s products manufactured in the UK are made using timber sourced in the UK, keeping its carbon footprint as low as possible. The company has also pioneered the use of recycled timber in its particleboard, achieving industry-leading levels of recycled content, and putting itself forward as the sustainable choice for environmentally conscious consumers. www.kronospan.com
“The company has also pioneered the use of recycled timber in its particleboard, achieving industry-leading levels of recycled content”
42 SURFACING & DECORATIVE PANELS
The latest from Superfici for an eco-sustainable, trendy finish Surface treatments are playing an increasingly crucial role in elevating the aesthetic and practical quality of a piece of furniture, a fixture or a wooden floor. This is why SCM was an early pioneer in this sphere, offering an extensive range of products and services for machining wood – including its exclusive solutions and skills in terms of Superfici finishing – as well as its capability for designing, developing and manufacturing complete machines and plants for painting. Compact XL Sprayer One sprayer worth giving a special mention to is the new compact XL which, starting from the solid bases of Superfici compact, offers high levels of production capacity and reflects the company’s values, increasingly focused on saving energy.
Compact XL Sprayer
Compact XL Sprayer
Compact XL Sprayer
Some of the key advantages include environmental care and a considerable reduction in consumption. This is thanks to a more efficient paint recovery system – which helps reduce waste by maximising productivity – and an advanced recycling of air volume, which optimises performance and can be saved in formulas that can be called up for different spraying cycles. All this “spiced up” by a completely new design. Compact XL also facilitates fast, maximumlevel cleaning thanks to the dual filtering system and patented on-demand filter – an innovative, fast cleaning system for the paint recovery unit and ventilation conditions that are always excellent in the spraying environment. The new Superfici solution stands out for its increasingly simple, more integrated use with other SCM group technologies thanks to the new Maestro Active Finishing software control.
43
UV LED The UV LED polymerisation system utilises several UV monochromatic sources of different wavelengths to achieve a controlled multichromatic emission in a wider spectrum compared to pure UV LED radiation. This allows you to achieve chemical-physical performances fully comparable with standard UV polymerisation, while maintaining the typical advantages offered by LED. Technology for the polymerisation of paints is highly advantageous in terms of ecosustainability, thanks to the reduced energy consumption of LED light compared to bulbs. Furthermore, UV LED lights do not require special disposal because they do not contain any toxic elements, like mercury, which is essential for the functioning of classic UV lights. Last, but not least, the UV LED lights guarantee exceptional finishing quality, especially in the case of thermal-sensitive materials, because only a minimum amount of heat is released during drying. This ensures that the number of scraps falls drastically, and the finish effect is next to none. Superfici has engineered this technology, which proves to be versatile on a wide range of products, suited to standalone machines as well as high-productivity machinery and lines.
Excimatt
“SCM Surface Technologies is an all-around, integrated offer of sanding, pressing and painting products and services to satisfy each process requirement for the creation of exclusive, sophisticated and trending surfaces”
Excimatt For extra-opaque effects on the finish of the most varied end products and materials, another new entry is the Superfici Excimatt. Excimer technology offers surprisingly smooth effects with high levels of opacity to satisfy the latest design trends. Another important advantage is the possibility of achieving particularly resistant surfaces over time. Thanks to the excimer drying treatment in the inert chamber, results with an extra-matte finish and very low Gloss are realised without the addition of chemical additives. This can be achieved thanks to the micro-structuring of the surface which provides incredible resistance against scratch and tread marks, without compromising the warmth and smoothness to touch.
UV LED
SCM Surface Technologies The addition of Superfici to the Group has made SCM a unique benchmark for the market in surface treatment processes. SCM Surface Technologies is an all-around, integrated offer of sanding, pressing and painting products and services to satisfy each process requirement for the creation of exclusive, sophisticated and trending surfaces. www.scmgroup.com
44 SURFACING & DECORATIVE PANELS
Discovering décors digitally
Launched in spring 2022, and with over 120,000 interactions to date, the James Latham Digital Showroom has become a go-to hub for furniture makers looking to discover the very latest décors to land in the UK market. There are over 1,400 different veneers, laminates, melamines, and solid surfaces on the platform, from global players to boutique manufacturers, and popular brands including Dekodur, Swiss Krono, XyloCleaf, HIMACS, Egger, Valchromat, and Abet Laminati. However, over the past year, Lathams has noticed an increasing user appetite for specific brands and ranges, particularly Transformad’s TMatt and Crystal collections. Manufactured using the latest innovations in melamine-faced board production, the former is sensuously silky and soft-to-the-touch, whilst the latter comprises a range of high-gloss sheets that faithfully mimic polished stone, corresponding to a growing trend for surfaces that combine visual appeal and tactility. Decospan’s Shinnoki is also proving popular amongst the UK’s furniture and joinery community. From honeyed oaks to smoky walnuts, it’s a premium range of pre-finished, real-timber veneered panels perfect for cabinetry, interior wall lining, and in-built furniture. For those looking to find out more about these materials, each has its dedicated profile on the Digital Showroom, so users can view complete, accurate product information and make an informed decision before selection. Even better, each one is complemented by a 3D hyper-
realistic digital render which can be viewed at any angle, under a variety of lighting conditions, aiming to offer as close to an in-person visual representation as possible. For those wanting to take a closer look at any of the products listed on the Digital Showroom, there’s also a dedicated sampling service. Selected materials can be called off in an instant and promptly delivered to you at home, in the office, or on-site. These samples can then be discussed at a time that suits the user, via a video conference with a dedicated materials expert. It’s a platform that keeps evolving and is constantly updated, with new colours, patterns, and collections being added regularly. www.lathamtimber.co.uk
Enabling Exceptional Design
CUT AND EDGE - THE NEW SERVICE FROM REHAU Rehau is now offering a complete cut and edge service on our Rauvisio Noble Matt collections, using laser edged technology - you choose the design, we will do the rest. For more information or to order product, please contact us: UKenquiries@REHAU.com www.rehau.uk/surfaces
46 SURFACING & DECORATIVE PANELS
Häfele broadens pre-assembled product range with Matrix S and A Continually looking to extend its ‘one stop shop’ for functional spaces, Häfele has incorporated its increasingly popular drawer options, Matrix S and Matrix A, to its list of preassembled products. This means its entire Matrix range, which also includes Matrix P, can now be purchased preassembled and delivered to site ready to install, saving valuable labour time on a project with the option of three different price points. Using the simple ordering service, the drawers are available for standard cabinet depths of 450mm, with 24 height and width options and two colourways to choose from. Guaranteed by Hafele’s reputation for quality, Matrix pre-
assembled drawers are built to last. “Cost, labour and time savings are all incredibly important to our customers – and now more so than ever, when consumers are looking for ways to save on their home improvement projects without compromising on style and quality,” says Justin Crofts, category manager for Furniture Construction at Häfele UK. “Adding Matrix S and Matrix A to our selection of products that can arrive pre-assembled means we tick all three boxes. And even better, these drawers are compatible with any style of kitchen and are available in a variety of price points to suit project budgets of any size.” www.hafele.co.uk
Matrix A
“These drawers are compatible with any style of kitchen and are available in a variety of price points to suit project budgets of any size”
Matrix P
Matrix S
FREE
NEXT DAY DELIVERY*
CUT COSTS, NOT QUALITY METALLA HINGES We understand that maintaining the highest standards while managing costs is critical for your business’s success. Our mission is to provide you with top-tier hinges but at a cost-effective price, empowering you to deliver outstanding furniture without compromising your bottom line. That’s where the Metalla range comes in, delivering top quality without the price tag. Soft-close
25-Year Warranty
Opening angle 110°
Corrosion resistant
Order online hafele.co.uk/metalla | By phone 0800 171 2909 *T&Cs apply. Visit hafele.co.uk/delivery
Scan for more information
48 SURFACING & DECORATIVE PANELS
Introducing the Emporio Skin collection During the last year, Emporio Skin and Lawcris Panel Products have worked closely together to bring to the UK one of the most comprehensive, authentic ranges of stones and concretes as a versatile MFC board. Versatile, durable, and aesthetically appealing, concrete and stone contribute to an ambience of sophistication, rugged elegance and timeless charm. Though striking materials, they each poses several challenges, making them demanding mediums to work with. Pouring and shaping concrete requires skill and precision. Moreover, the sheer weight of concrete can present logistical nightmares. Weight and density are problematic for stone, too, along with the hurdle of precision cutting and shaping it. “Our customers are becoming more demanding, and so they should be,” explains Lauren Barker, marketing manager. “Not only do they want authenticity without the aggravation of dealing with the real thing, but they need to buy within budget and feel safe in the knowledge that they are choosing from a sustainable option.
“Texture embossing techniques mimic the surface irregularities and tactile qualities of natural stone, while different finishes are applied to replicate the sheen or roughness of various stone types”
GD Pegaso Autentico with matching edging
“Emporio Skin has become a very popular option. The ability to emulate stone and concrete materials as an MFC ticks many boxes. It offers flexibility in design, provides an affordable alternative, while maintaining a consistent appearance throughout the project. Chipboard stands as a viable and sustainable option within the spectrum of materials available for construction, furniture, and various interior applications. “If I could pick a couple of customer favourites from the Emporio Skin collection, I would have to say the Pegaso range. A set of three stones, each carrying their unique colour variations, but it is the texture which gives them depth and character.
The tactile experience offered by concrete and stone adds a sensory dimension to spaces
GD Pegaso Cordiale with matching edging
Showcasing the texture embossing techniques to mimic the surface irregularities for D4758 CB Argilla (concrete)
“Surface treatments and finishes play a crucial role in creating the tactile sensation of real stone on MFC boards. Texture embossing techniques mimic the surface irregularities and tactile qualities of natural stone, while different finishes are applied to replicate the sheen or roughness of various stone types. “Another pair of decors that customers gravitate toward are the Dogales. With their concrete effect, the minimalist, elegant and extremely contemporary character of these decors are enhanced by the finish, which gives the surfaces a pleasant and delicate roughness.” There are 16 exclusive decors in the UK Emporio Skin collection available from Lawcris Panel Products. 0113 2177 177 sales@lawcris.co.uk
50 SURFACING & DECORATIVE PANELS
HPP welcomes Gola range of handleless profiles
The handleless Gola profile has been added to the furniture fittings offer from Hill’s Panel Products (HPP) as more customers seek the minimalistic contemporary finish. Gola profiles are designed to create a seamless, handleless kitchen front and can be fitted horizontally and vertically. It is easy to maintain and child-friendly, given the sleek, concealed appearance with no protruding handles. HPP’s new Gola range comes in aluminium and matt black finishes and is available in the C profile for drawers and the J profile for countertops, together with the relevant endcaps, corner connectors and fixing clips. The new additions were unveiled to an enthusiastic response at the Oldham-based firm’s HPX trade show and can be fitted with HPP’s Aspire made-to-measure, vinyl-wrapped door range as it requires a shorter door height (685mm as opposed to the 715mm off-the-shelf
door size). “The Gola profile is a great addition to what we do,” says Chris Essex, HPP national sales manager. “It will certainly enhance our PVCedged door offer; we can manufacture a slab door in any colour to support the Gola profile. “We’ve given samples to all the sales reps who are now out in the field promoting it and we are receiving orders already. The first ones have already gone out and we’re seeing and hearing nothing but good things about it.” The new profiles, which come in 4.1m lengths that can be cut to size, are held in place using the latest clip-in method, whereby fixing clips are screwed to the carcass instead of screwing the profile directly to the unit, leaving the screw heads exposed. HPP, which has been making and supplying doors, board, fittings and accessories for the fitted furniture market for 32 years, has 55 styles in its made-to-measure Aspire door range, that
come in 59 colours, including woodgrains, super matt and high gloss uni-colours and painted oak effect decors. All Aspire vinyl-wrapped products are available to order online by HPP account holders using the product builder area of its website, and, in addition to doors, the Aspire range features various other vinyl-wrapped products such as worktops and kitchen and bedroom accessories. www.hpponline.co.uk
Distinctive and desirable, the LEGRABOX in stunning carbon black will bring a bold sense of elegance to any room. Timeless and tactile, this new finish fits perfectly with the dark surfaces trend, where bold, confident tones bring a welcoming luxury to the home.
Available from HPP in both component form and pre-assembled made-to-measure. www.hpponline.co.uk/blum-carbon-black-legrabox
ORDER ONLINE TODAY AT HPPONLINE.CO.UK EMAIL: INFO@HPPONLINE.CO.UK TEL: 0161 620 5656
52 SURFACING & DECORATIVE PANELS
February to bring first viewing of EGGER Decorative Collection 24+
H1227 TM12 Brown Abano Ash, F800 ST9 Crystal Marble and U335 ST9 Rusty Red
Panelco is proud to display the highly anticipated new EGGER Decorative Collection 24+. Bringing its strong sustainability credentials and market leading product innovation to the fore, Egger’s collection is awash with luxurious matt textures, tactile material decors, and contemporary plain colours. Panelco will hold its launch events across two different depots in February 2024, with the complete EGGER Decorative Collection available to view first-hand, in a large format size to convey the full effect of its décor and texture. Aimee Fletcher and the decor management team at EGGER have pulled together an impressive collection of design-led decors to meet the ever-changing demands of multifunctional interiors.
H1367 ST40 Light Natural Casella Oak
>>
Laminating and Postforming boards for Kitchen Cabinets
More compact and efficient solution for laminating boards and coating their edges. The application of adhesive to the foil allows the board edges to be postformed using a bed equipped with tools placed at the exit of the laminating machine, this system performs three different processes in a single step: flat laminating, edge postforming and regrinding. The board coating process is now faster. It allows to obtain a complete finished product, immediately ready to be handled.
www.barberan.com
barberan@barberan.com Tel: + 34 936 35 08 10
54 SURFACING & DECORATIVE PANELS
“Using the best available technology, we’ve upgraded a number of decors using more realistic textures,” Aimee explains. “However, the one that really stands out for 2024 has to be the Matt. Smooth, velvety and luxurious, Matt textures are highly desirable. We’ve upgraded the surface and updated the decors available in our Perfect Sense range, and for the first time we’ll be offering matt textured woodgrains.” So, what’s the story behind the collection? “A natural approach is what people want, to escape from an over digitalised world,” says Aimee. “Decors are warm and cosy, neutral and natural,
U999 TM28_TM9_PM Black, F235 ST76 Scivaro Slate and F323 ST20 Cobra Bronze
calm and quiet, contributing towards glamourous escapism that feels homely and stylish, rather than stark or bright. In contrast, we’re seeing rich and dark decors creating relaxed yet opulent, high-value interiors, in both the home and workplace. “The evolution of material finishes offers a stylish yet natural accent. Traditionally offered as slates, stones, and marbles, there is a clear shift towards metallics that ooze luxury and are very close to real material finishes.” “The mix-and-match approach is standing strong as people have more confidence in
their own design aspirations. This was a key consideration when selecting the final cut, as we’ve made sure that decors will transfer into multiple interior styles, and work in numerous combinations.” The Launch Event will provide an opportunity to discuss and understand the new range with both Panelco and Egger. Book your place here: Stoke-On-Trent 6/7th Feb - https://panelco. com/innovation Tilbury 7/8th Feb https://panelco.com/innovationse www.panelco.com
>>
PLANT-BASED WOOD COATINGS
SHERWIN-WILLIAMS INNOVATION IS IN OUR NATURE Offering a full range of wood coatings with plant-based materials for industrial applications. When it comes to creating a sound environment, we are fully committed. It is simply in our nature to grow our business with the greatest care for people and the planet, and to make a truly positive impact on the world around us. That’s why our wood coatings contain plant-based ingredients and are made using cutting-edge technology. These products, which are based on our sustainably advantaged product platform, are part of our blueprint for a green tomorrow. They reduce (y)our carbon footprint without compromising on performance and quality. Discover our innovative nature on www.plantbased-woodcoatings.com Sherwin-Williams UK Coatings Ltd A1 Business Park, Knottingley | West Yorkshire WF11 0BU Phone +44 (0) 1977 67 33 63 | ukinfo@sherwin.com | wood.sherwin.eu
HELPING TO CREATE A BETTER ENVIRONMENT FOR YOU, YOUR CLIENTS AND FOR THE PLANET.
56 SURFACING & DECORATIVE PANELS
HIMACS launches new on-trend marble colours
Material used: HIMACS Imagery ©LX Hausys - HIMACS
Leading solid surface material, HIMACS, blends practicality and function with innovative design and trend-leading style. Its new palette, which comprises four brand new marble-effect colours, is ideally suited for everything from kitchen worksurfaces, splashbacks and islands to bathroom cladding, furniture, office desks, public buildings and more. The new colours include two as part of a new collection called Gravilla and two as additions to the hugely popular Aurora & Marmo series.
Gravilla Cream
Gravilla Snow
Gravilla collection The Gravilla collection follows the aesthetic veined trend of Aurora & Marmo, combined with a granite particles inspiration thanks to the shorter veins and a chip effect. The new Gravilla colours have the benefit of being easier to fabricate with seamless joining, ideal for large surfaces such as shower or wall cladding in a
bathroom, long, wide islands in the kitchen or monolithic reception desks. Gravilla Snow (GM01) is a sophisticated offwhite design with soft veins and a gentle look and feel that works wonderfully in all settings. Gravilla Cream (GM02) has more of a rich flavour with toned-down cream particles, perfect for adding depth and a warm feel to cool schemes. >>
Finish shown: Serica Kombu Green
SERICA.
Speaks your style.
dp-lamination is leading the way in the production of laminated products. The largest and most diverse portfolio of decorative surfaces available in UK.
www.decorativepanels.co.uk
58 SURFACING & DECORATIVE PANELS
HIMACS’ Aurora & Marmo collection HIMACS’ Aurora & Marmo collection also now includes two brand new colours – Aurora Calacatta Fiore (M802) and Aurora Daymoon (M628). Aurora Calacatta Fiore has a luxurious marble look with thin but marked veined detail and a touch of sparkle, while Aurora Daymoon is a subtle grey tone. When a distinctive marble effect is required, Aurora Calacatta Fiore is the perfect choice with its long, flowing veins and warm white colourway. Aurora Daymoon – with its light grey base – features gently layered veins and larger particles, evoking the look of the moon’s surface during daylight. www.lxhausys.com/eu/himacs Aurora Daymoon
Aurora Calacatta Fiore
>>
Kronodesign
®
K546
Caramel Franklin Walnut
Coordinated Solution An expertly curated range of fully matched products allows you to harmoniously blend finishes across every aspect of a design. Choose from complementary edgebanding, foils and more; perfectly matched to achieve your uncompromised vision.
Elevate your furniture and interior projects It has never been easier to complete your project. Kronospan has introduced the following to support you: • Single pack minimum order quantity • 2440 x 1220 double sided MF MDF (White, Grey, Black) • 75m edging tape rolls available to order now
Scan decor code or name with our Кronodesign® mobile app to find the available products
K546
Caramel Franklin Walnut
Kronodesign® mobile аpp
www.kronospan.com
60
ADHESIVES
TAKA explores the latest market trends influencing door manufacturing
Over the last few years, there has been a strong trend towards composite doors with laminated panels. These come with the key benefit of being lighter than solid wood boards and with a broader range of finishes available. Naturally, interior designers have observed and confirmed the growing demand to match interior doors with other elements like flooring, wall colour and the overriding mood or aesthetic a client wants to create with the environment. From a manufacturing point of view, foil lamination is an effective way of meeting this high level of personalisation efficiently. It’s important to consider the number of open/ close cycles during the door’s lifetime, as well as environmental factors like temperature, humidity and exposure to sunlight. Durability becomes a key feature for interior doors. But how can we guarantee a long lifetime for our doors? Without a doubt, the adhesives used in the flat lamination and profile wrapping process play a key role in the resistance to humidity and temperature fluctuations.
>>
ETERNALLY BEAUTIFUL Beauty, precision and strength: three qualities in one adhesive, TAKA.
Discover the range of TAKA HMPUR adhesives
taka.it / wpr.it
For detailed information on TAKA’s product range, contact Anthony Rook from BRIT-AD LTD. 07484 341294 - arook.ba@gmail.com - www.britishadhesives.co.uk
62 ADHESIVES
When situated within kitchen environments, where hot pots and pans are present every day, or a bathroom with hot water steam, reactive polyurethane hot melt adhesives (HMPUR) are the best choice, TAKA would suggest. The HMPUR technology features an irreversible bonding process that meets the most demanding requirements in terms of adhesion, water and heat resistance, as well as chemical resistance. HMPUR adhesives are extremely versatile and are ideal for wood-based products, but also for the lamination of PVC, PP, and ABS profiles and panels, as well as sandwich panels for lightweight constructions in yachts and campers. But even the best glue in the world will not develop its full potential if it is not applied under the correct working parameters. As the industry is facing a lack of experienced operators, Italian adhesive manufacturer, TAKA, has founded an exclusive Academy for training on production and quality control to help companies achieve the best quality results. Two other trending topics, sustainability and the safety of operators, have inspired TAKA to develop two new lines of adhesives, formulated
and produced with in-house raw materials to ensure consistent performance and results over time. The Low Emission Systems (LESS) range features polyurethane adhesives with a free monomer content (MDI) of less than 0.1% for label-free adhesives, which are not subject to
mandatory safety training. The second range incorporates bio-based adhesives with a high content of raw materials from non-fossil renewable sources that help to meet the reduction of CO2 emissions throughout the industry. www.taka-adhesives.com
>>
Keeping Britain Bonded since 1979
WHAT CAN YOU GLUE WITH HENKEL ADHESIVES? INSULATION ROOFING
ENGINEERED WOOD
PANELS FURNITURE PARTS
WOOD ASSEMBLY MATTRESSES
KITCHEN & BATHROOM FURNITURE
FLOORING
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HAVE A GLUING PROBLEM? Don’t come unstuck, call 0161 627 1001 email salesteam@kenyon-group.co.uk or visit kenyon-group.co.uk
DOORS
EDGINGS
WIDE RANGE. EXTENSIVE SERVICE. Whether in the kitchen or living room, in office spaces, public buildings, or retail shops... wherever you go, walnut is back in style. No wonder, because the material not only conveys warmth and comfort, but also a touch of luxury. If you want to create furniture or furnishings in elegant wood design and appreciate a wide choice of edging materials, there is no getting around the diversity of the OSTERMANN edging range. For further information, go to www.ostermann.eu and type in
#HIGHLIGHTS11 SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN.
www.ostermann.eu
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PRODUCTS
Ostermann expands its impressive offering Drawers & hinges by Hettich Ostermann UK, based in Droitwich, now offers handles, connectors, and a comprehensive assortment of furniture fittings, including drawer systems and hinges, from the German quality brand, Hettich. Ostermann has been a successful partner with Hettich for over 20 years in Germany and the BeNeLux countries. With the new range, joiners, carpenters and furniture makers now have a one-stop shop for everything needed to construct their furniture, from edgings and fittings to workshop supplies. With immediate effect, Ostermann supplies its customers with drawers, pull-outs, hinges, and other fittings from Hettich
Ostermann will send out a comprehensive catalogue in January 2024, but customers can find an overview of all new products on the Ostermann website – www.ostermann. eu – under the search term “#Hettich” in the meantime.
Ostermann Branch Manager Stephen Parsons and Matt Fowler (Head of UK Regional Sales, Hettich)
New – drawers & pull-outs By adding Hettich drawers to its range, Ostermann offers customers access to three innovative drawer systems perfectly tailored to craftsmanship applications for kitchens, bathrooms, bedrooms, living spaces and offices. AvanTech You impresses with its slim, straight-
The Ostermann staff received intensive on-site training from Hettich on the new products
edged frame, as well as its vast design and creative variety. A particular highlight is the Illumination design profile, where an LED profile illuminates the frame with a glass inlay. In addition, Ostermann offers the classic double-walled drawer system ArciTech and the distinctively edged drawer system, InnoTech Atira, available in three colours and with numerous frames and system heights. New – hinges for various applications Sensys hinges from Hettich are regularly awarded international prizes for their design and functionality. They are available in soft-close and non-soft-close variants, with and without self-closing mechanisms, for different opening angles. The elegant Sensys cup hinges in obsidian black are particularly striking. Ostermann also provides the Intermat hinge series as well as the guiding hinge Kamat, which was specially developed for tall furniture doors on refrigerators with fixed door connections. “We are delighted now to offer our customers even more diversity from a single source with Hettich’s products,” comments Stephen Parsons, MD of Ostermann UK. “There was an extremely constructive exchange in the run-up to our UK partnership. Our staff received intensive on-site training from Hettich on the new products, so we can provide the necessary technical support for the products right from the outset.” www.ostermann.eu
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New furniture fronts Those wishing to manufacture their furniture fronts will find the necessary items, such as edgings, glues, and cleaners, at Ostermann. Carpentry businesses can also obtain readyto-install fronts made to measure. As a partner to the trade, Ostermann attaches great importance to offering all carpenters and cabinet makers suitable solutions. There are regular innovations in customisable furniture fronts. Currently, these are new colours for the linoleum and Arpa Fenix fronts. Linoleum fronts are now even available with a matching linoleum edging upon request. This makes the already elegant appearance even more sophisticated. Also, the range of 3D fronts has been extended to include a model with a cutting-edge grooved look. If you want modern fronts with walnut veneer,
Whether wood veneer, linoleum, or super matt furniture elements with the Fenix surface at Ostermann, you can order made-to-measure parts and have them delivered ready to mount
you will also find these at Ostermann. View the entire selection of customisable furniture fronts in the “Made to Measure” section on the Ostermann website www.ostermann.eu. Fenix fronts – intense new colours Along with the extended colour palette of the Fenix NTM Bloom Collection, Ostermann has added six new colours (Viola Orissa, Rosso Namib, Giallo Evora, Blu Shaba, Verde Kitami and Grigio Aragona) not only to its edging selection but also to its front range. The intense plain colours have an extremely matt surface finish, which makes them quite the elegant choice. Linoleum fronts – now available with Linoleum Edging Fronts with a soft matt linoleum surface are a sustainable option. Ostermann no longer delivers them exclusively with ABS or real wood
edgings; colour-matched linoleum edgings are now also available upon request. Clay, Walnut and Leather offer three new, soft earth tones. Highly topical – grooved look There is no way around furniture or wall elements with a grooved look in current interior design. The trend is quickly implemented with the new “groove 20” milling model within the range of 3D fronts. The fronts are available in eight colours and with many wooden, stone and metallic decors to select from. On trend – walnut Furniture with wood veneer finish is becoming increasingly popular, particularly in walnut. The warm hue and fine grain of fronts in American walnut are ideal for furniture with an exclusive and natural appearance. www.ostermann.eu
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Striebig: a cut above Striebig’s 50,000th vertical panel saw has been sold to Ireland’s only independently owned extruded aluminium profiles manufacturer, Architectural & Metal Systems Ltd (AMS). Part of an ambitious growth plan that will see the 22acre site in Cork, Southern Ireland increase its processing capabilities to 23,000 tonnes a year, the company is continuing to invest in highquality machinery to grow its extensive range of aluminium products and sell to industries across the world. “We didn’t set out to be a manufacturing company,” begins Ronan McGrath, sales director of AMS. “The company started life as a windows and doors systems company but in a bid to widen our markets and expand our portfolio, we needed to reduce our reliance on other
carried more stock but with so many unique sizes requested, this wasn’t a practical solution. In an attempt to keep production moving, we even started working on doors while we waited for the material to arrive, but this meant dismantling and reassembling the doors when the polycarbonate was eventually delivered. This wasn’t an efficient way of working. We were doubling our workload.” The bottleneck in production was identified quickly. “It was clear that the solution was to cut the panels internally and keep our entire manufacturing process under one roof,” says Ronan. Following a recommendation from an existing Striebig customer as well as a trusted supplier, R&J Machinery of Hinckley, a demonstration at TM Machinery’s showroom in Leicester was arranged which lead to AMS
manufacturers and gain control in-house. Today, we can offer a complete, turn-key solution on all aluminium products thanks to our state-of-the-art extrusion, powder coating, anodising, decorative sublimation and fabrication facilities.” It’s this vision of offering a complete solution under one roof – from conception to project delivery – that is behind the company’s investment in a Striebig Control vertical panel saw. “We invested in the wall saw for a specific fabrication project. We had been using pre-cut 8mm multi-wall and 8mm clear polycarbonate panels from a third-party manufacturer but this ran the risk of sheets being cut incorrectly or arriving damaged. To compensate for this, we
purchasing their first Striebig Control vertical panel saw. “It was the saw’s automation that grabbed our attention,” explains Ronan. “We didn’t have any experienced saw operators working for us. We needed a machine that was easy to use and simple to learn. For us, the uplift in price for this automatic model compared to the potential issues that could arise from materials being cut wrongly or the saw used incorrectly on a manual model was justifiable. Plus, with the addition of the saw’s in-built optimisation software, it went a step further in eliminating human error as cutting lists, sizing and product bar codes could be generated automatically.”
“We were promised a machine that could help us achieve greater efficiency without having to source experienced operators. It did just that”
Partnered with an AL-KO Power Unit – which was built with an extra silencer for even quieter operation – the new wall saw was positioned and installed on a dedicated mezzanine floor within eight weeks. “We worked with TM Machinery’s Irish partners, TI Machinery who surveyed the site. It made the installation hasslefree and if we had any questions, TM Machinery were only a call away. Within two days, the saw had been installed and our staff felt proficient in using it.” The Striebig Control’s simple operation and clever design features helped AMS hit the ground running. “We were promised a machine that could help us achieve greater efficiency without having to source experienced operators. It did just that,” admits Ronan. The rear support on the machine has been designed to stop lightweight material like 8mm polycarbonate flexing when cut and, unlike manual machines, the feed speed is automatically controlled by the machine, so the cut is always clean and made with pinpoint accuracy. The saw also comes with a plethora of built-in features as standard to assist in the
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cutting process, including a 12” touch screen, panel end recognition, constant return speed of the saw unit, an operating-hour meter and automatic stop positioning on both axes. “We now only cut material when required,” admits Ronan. “Our newly trained operator can use the vertical panel saw for three hours and generate enough work for a full week. No more mistakes or hold-ups mean our fabricators can get to work more quickly, halving lead times. It’s
made the whole process much more efficient. “We know we’re not running the machine hard – we’re cutting 800 panels a month – but it’s quickly become an integral part of our production,” Ronan continues. “The clincher for us is the potential this machine has for our business. Where we may have shied away from a project that required a third party to cut sheets to size in the past, we now have the ability to do this ourselves and exceptionally well.”
When it comes to ROI, it’s clear that this isn’t always a numbers game for AMS. “For us, a return will come in two to three years but it’s important to consider the wider benefits and the opportunity this machine offers us,” says Ronan. “We can be sure of a 20% labour saving and a substantial reduction in used floorspace now we no longer stock pre-cut material. These savings were seen immediately but are more difficult to quantify. That said, our customers were seeing the financial benefits from day one as they no longer needed to pay for pre-cut material to be delivered to us or have the stress and worry of working with multiple suppliers.” So, what’s next for AMS? “A third extrusion line is already nearing completion, and another new building will be constructed in the new year, bringing our total floor space to 400,000ft2. When it comes to the Striebig, our goal is to grow this area of the business and triple production in the next two years. We see the Striebig running four to five times a week and helping feed our fabricating line further. The saw has the capabilities to handle much higher volumes and we’re looking forward to putting Striebig’s 50,000th saw to good use for many years to come.” www.tmmachinery.co.uk
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Choosing the right Insert Nut for the job There’s a lot to think about when selecting the correct Insert Nut for a job. The thread size and length of insert required are determined by the fixings being used and the timber thickness, but there are more options. Consider the forces at play in the joint where the Insert Nut is to be used. For a lightweight application, an A Type or B Type Knock-in insert could be suitable. They tap quickly and easily into a pre-drilled hole. External barbs prevent spinning and offer a good level of pull-out resistance, particularly in hardwood and plywood. Type A Inserts are unheaded so they can be embedded in the timber for a flush fit. Type B has a flanged head which prevents pull-through when bolted from the underside. Screw-in and specialist Insert Nuts
D Type ensures that the insert is screwed tightly up to the timber surface, whilst the Type E can be fully embedded within the pre-drilled hole. JET PRESS stocks a large range of thread sizes and lengths, across all types of inserts and can offer premium and budget versions of many popular sizes. This means the company can satisfy customer needs from both quality and pricing perspectives. JET PRESS also carries a variety of specialist parts which may be more suitable for your application. For instance, end-capped Type I inserts offer a neat finish where the head is visible. Large flanged inserts spread load across a larger surface area on heavy-duty assemblies. Expanding brass Type X inserts grip tighter as the bolt is screwed in and serrated Type P ensure a high pull-out resistance.
Screw-in Type D and Type E Insert Nuts offer a greater degree of hold-in and a higher resistance to vibration, thanks to the external, self-tapping thread. The hex head makes fitting quick, accurate and easy using a hexagon driver or Allen key. This makes them well-suited for use in softwoods and chipboard. The flange on the
The JET PRESS Sales team can visit your production site with samples and advice to ensure you’re getting the best insert for your application. 01623 551 800 sales@jetpress.com www.jetpress.com
Insert Nut – Type A
Insert Nut – Type B
Insert Nut – Type D Insert Nut – Type A
“JET PRESS stocks a large range of thread sizes and lengths, across all types of inserts and can offer premium and budget versions of many popular sizes”
Insert Nut – Type E
EDGING SUPPLIES LTD, ARE A STOCKIST OF EDGE BANDING MATERIAL FOR SOME OF THE LARGEST FURNITURE MANUFACTURING MAKERS IN THE UK
Edging Supplies Ltd 01684 438055 enquiries@edgingsuppliesltd.co.uk
www.edgingsuppliesltd.co.uk Derrick Gray - 07384810106 / Kal Sandhu - 07384810271 Unit 3/7 Advantage Business Park, Spring Lane South, Malvern, WR14 1AT
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Kimla CNC routers revolutionise panel & joinery production Daltons Wadkin, a leading name in the woodworking machinery sector, is proud to announce exceptional growth in sales of the Kimla Industrial BPF CNC router in the UK and Ireland. This cutting-edge equipment sets a new standard in CNC machining, offering unparalleled processing speed, build quality, operating system, and ease of use. The Kimla Industrial BPF CNC router is engineered to exceed the expectations of modern woodworking and fabrication businesses. It is adept at working with a vast array of materials, including wood, MDF, plywood, aluminium, composites, cardboard, and plastics. Its multi-purpose capabilities make it an indispensable tool for any business seeking versatility and precision. Precision engineering The router utilises linear drive technology. This contactless positioning system uses highprecision magnetic drives on the X and Y axis, delivering unparalleled precision, speed and performance. As there are no moving parts, maintenance is minimal. Custom built Kimla’s impressive European manufacturing facility produces hundreds of CNC routers, waterjets and fiber lasers every year. Each machine is expertly built to order, meeting each customer’s requirements. Automatic tool correction Standard across all Kimla models, this feature prevents operational errors by automatically adjusting the tool length after each change.
Cutting heads Clients can choose from various configurations of heads, including high-speed routers, oscillating knife, creasing wheel, drag knife and more. Software excellence Kimla CNC machines are powered by PCCAM, an intuitive, fully integrated CAD/CAM software suite, compatible with most file types. Engineered in-house by Kimla, the system ensures compatibility from software to controller to drives. High-speed machining The Kimla BPF features High-Speed Machining (HSM) with Dynamic Vector Analysis Control, processing up to 15,000 lines of G-code per second for a flawless cutting finish.
Daltons Wadkin stands behind the Kimla Industrial BPF CNC router with a commitment to exceptional product support. Its network of regionally-based technicians, coupled with a technical help desk, ensures that its customers experience minimal downtime and receive the support they need, when they need it. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com
“This cutting-edge equipment sets a new standard in CNC machining, offering unparalleled processing speed, build quality, operating system, and ease of use”
The Insert Company (UK) Limited Specialists in Threaded Inserts for Wood, Plastic And Metal
Make a Connection! www.theinsertcompany.com
+44(0)121 439 7329 sales@theinsertcompany.com
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Titus expands T-type hinges with two innovative additions Two innovative new products have been added to the successful range of T-type hinges from cabinet hardware expert, Titus. The T-type PressTo offers fast and easy tool-less hinge mounting, while the T-type-i 170 allows cabinet doors to open to a full 170º with an integrated damper. Like all products in the T-type range, the new additions reliably deliver the soft closing action preferred by end users, and are suitable for use with door thicknesses from 15 to 26 mm. The new T-type PressTo is securely locked to the door simply by pressing on the integrated mounting lever. No tools are needed, and an audible click confirms that the hinge has been properly mounted. This arrangement simplifies hinge installation and saves time, and is equally suitable for factory- or home-assembled products. Developed to allow full access to cabinet interiors, the T-type-i 170 combines wideangle opening with an integrated damper to ensure smooth, controlled operation. It offers exceptional stability throughout its operating range and provides zero door protrusion at a door opening angle of 90º, making it an ideal choice for use in kitchen units with inner drawers or pull-out systems. T-type hinges feature the renowned Titus ‘Confident Close’ – the consumer-preferred reliable and consistent soft-close damping, characterised by late-start deceleration and quiet landing in the last stage of closing as the door leans against the cabinet side. The proprietary Titus multi-purpose integrated damping technology is positioned transversal in the hinge cup, ensuring life-long damping with no bounceback and superior performance.
T-type-i 170
In addition, the hinges are exceptionally tolerant of misalignment and drilling variations. Their unique 3Way tool-less snapon mounting plate, which offers intuitive hinge-to-plate mounting in three directions, greatly simplifies door installation, especially with tall doors that need four or even five hinges. The unique design of the mounting plate reinforces stability and rigidity while maintaining smooth hinge operation. Titus T-type hinges have passed FIRA tests for BS 6222-2-2009, Test Level H and can be supplied with cross-mounting plates or with linear mounting plates that simplify both hinge alignment and hinge-to-plate attachment. www.titusplus.com
ON ON THE HE EDGE DGE
ERVING THE WOODWORKING NDUSTRY FOR 30 YEARS
VENEER ABS VENEER PAINTABLE ABS ACRYLIC PAINTABLE ACRYLIC
NY WIDTH SPLIT TO ORDER THE WOODWORKING Manufacturer and supplier of ABS / PVC & Veneer Edgebanding material FOR 30 YEARS O MINIMUM ORDER QUANTITY
We have an extensive range with over 3000 decors matching all main board suppliers as well as door manufacturers and paint colours. H SPLIT TO ORDER
EXT DAY DELIVERY
Slitting Edgeband to any size is available on site as well as pre-glueing to order.
MUM ORDER QUANTITY ERFECT MATCH TO COLOUR We carry both 1mm and 2mm off the shelf and can deliver the next day across the UK and Ireland. ND SHEEN DELIVERY
Our website hosts its own decor finder which is a fantastic tool that lets you find an edge to board match
OLOUR MATCHING TOOL within seconds. MATCH TO COLOUR ON WEBSITE N We offer a wide range of veneer edging from local and foreign tree species, as well as fine-line veneers of various thicknesses and widths – fleece-backed, sanded and upon request, brushed and lacquered. We offer only the highest quality veneer supplied in rolls.
MATCHING TOOL ITE
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CAMCO Edging can meet requirements of large and small manufacturers
+44 289 264 6688 orders@camco.uk
www.camco.uk
+44 289 264 6688 orders@camco.uk
www.camco.uk
27/03/2019 14:00
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HOFFMANN MU3 Dovetail Router for cost-effective vision panel production High-quality fire doors require a top-quality finish, particularly when it comes to the vision panel cassettes. When producing vision panel cassettes, accurate mitre cuts reduce the need for further finishing work before joining. Creating an accurate, tight joint is also key in maintaining the frame’s integrity, as well as reducing the need for filling once joining is complete. With the correct equipment, a skilled joiner can produce accurate mitre cut profiles. Using the HOFFMANN Dovetail Router to complete the joint is a cost-effective way of ensuring accurate, high-quality vision panel cassettes. Once all the pieces have been mitred, the workpieces are transferred to the Hoffmann MU3 for processing the dovetail slots. The Hoffmann Keys are then inserted in the mitre joints to complete the vision panel cassette.
The Hoffmann MU3 Dovetail Router
The Hoffmann MU3 Dovetail Router is available in four models: • MU-3 Entry Level version for the quick and precise routing of dovetail slots. • MU-3 D Digital version, with electronic two-axis display for the adjustable routing depth, as well as the positioning of the centre fence for the routed slot location. It is ideal for high-precision work. • MU-3 P Pneumatic version for series production and high throughput. Pneumatic workpiece clamping and controlled router feed. The MU-3 P is operated by foot-pedal control. • MU-3 PD Pneumatic and Digital version – the top machine with the highest operating comfort for a wide range of requirements. Functional features are similar to MU-3 D with a digital two-axis display for the adjustable routing depth, as well as the positioning of the centre fence for the routed slot location. The MU-3 and the MU-3 D have a workpiece thickness capacity of up to 140mm, increasing to 170mm in the MU-3 P and MU-3 PD versions. They offer infinitely adjustable routing depths up to 95mm and protection against break-out of the finished surface. The dual-function hand lever ensures quick machine cycles when routing smaller workpieces, while the scale
tapes in the table and the rear fences assist in the quick and precise positioning of the workpieces. All versions of the new MU-3 routing machine are equipped with a motor carriage which has vernier adjustment for the precise setting of the router cutter and hence the adjustable tension of the joint. Once the dovetail slots have been cut into all the mitre faces, the mitres can be locked together by inserting the Hoffmann Dovetail Key all the way into the slot. Optionally, a thin layer of glue can be applied to the surfaces before bringing them together. Once the Hoffmann key is inserted, the joint is secure – no drying time is required. As long as the mitres are accurate, no filling is required. Frames can be sprayed or lacquered before fitting into the door. When producing fire doors, all the component parts are essential in ensuring the door maintains its integrity. Hoffmann Dovetail Keys are an integral part of many fire doors, and have been accredited with FD30 / FD60 fire safety ratings for securing the joints in vision panel cassettes. Hoffmann keys have also been successfully tested in composite fire door blanks and solid wood door frames. 01524 841500 info@hoffmann-uk.com www.hoffmann-uk.com
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SUITABLE FOR WOOD-BASED PANELS, MFC, GRP, ALUMINIUM, SIP'S, PLASTICS, COMPOSITES...
Experts iN vertical panel sawing Sole UK & Ireland Distributors tel: +44 (0)115 986 5201 www.daltonswadkin.com
Looking for the right handling equipment? Automated storage solutions for industry, craft and subcontracting. Compact and cost-effective with maximum efficiency. Fully automatic feeding of various production lines such as saws, CNC or nesting machines. For the craft sector as well as for the high requirements of the industry. Also available as multilevel storage system for customers with high production halls.
Connection to major machine manufacturers
Ideas‘ that move.
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78 UPDATES
Microvellum University empowers users to excel
Microvellum University (MVU) is a comprehensive training programme designed to help woodworkers maximise their usage of Microvellum’s design-to-manufacturing software platform. The courses and structure of MVU’s classroom sessions allow attendees to immerse themselves in the software in a hands-on, learn-by-doing format. Recently, Microvellum’s UK-based team hosted a five-day training course for beginners and intermediate-level users of the software. The event commenced with a factory tour at Unitech Oxon, a bespoke kitchen cabinet manufacturer in Oxfordshire, and continued with a networking session for all attendees. The week-long educational event was led by Microvellum’s certified instructors, Martin Rowan, and Colin Bailey, along with account manager, Daniel Mesecke. Attendees of MVU have shared their thoughts on the experience, stating, “It can be tough to set aside time for training. I am always busy; projects are constantly in progress, and interruptions are too frequent to focus on learning something new at work. It was nice to get away and focus on learning with the group at MVU.” “I’d recommend MVU to anyone, from
beginners to intermediate to experts. Everyone had different ways of using the software and different abilities. Being at the University is the only way you’re going to get all that knowledge in one room and be able to learn something new.” Education is a core element of Microvellum’s mission, aiming to assist woodworkers in streamlining and standardising their processes so they can confidently scale their businesses. Recently, Microvellum University classroom training courses were held in Australia, New Zealand, Canada, and the United States, all with the same goal: to empower individuals to reach their full potential and advance their careers and businesses more rapidly, leveraging the power and flexibility of Microvellum software. Colin Bailey, a Certified Microvellum Instructor from the UK, recently shared his experience as a teacher at MVU, stating, “I believe that most people who attended were able to reinforce best practices, deepen their knowledge, and gain a bit of confidence. I think that’s what MVU is all about – helping people learn more about the software that drives their production so they can maximise its usage, advance their careers, and grow their businesses. What an awesome thing to be a part of.” www.Microvellum.com
“Education is a core element of Microvellum’s mission, aiming to assist woodworkers in streamlining and standardising their processes so they can confidently scale their businesses”
QUALITY PANEL SUPPLY PANEL STOCKS Hardwood & Softwood Solid 3 ply panels MDF & PLY Veneered MDF & PLY End Grain Board Decorative panels Tabletops Worktops SERVICE Cut & Edge service National delivery No minimum order from stocks CERTIFICATION FSC & PEFC
Follow us on social media
@mlpanels 01206 396725 sales@mlpanels.com www.mlpanels.com
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sales@jetpress.com • 01623 551 800 • jetpress.com
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29/10/2021 11:13 06/12/2021 12:44 Leadermac UK Ltd Makinson Lodge, Half Acre Lane, Blackrod, Bolton BL6 5LR www.leadermac.uk.com
Due to company expansion Leadermac UK Limited, currently have an opportunity for a self-employed installation/servicing engineer to join our team. The business is a dealer in high speed Planing and moulding machines so experience with this type of machine is essential. You will be responsible for the installation commissioning and maintenance of machines at customer sites throughout the UK and Ireland offering corrective and preventative maintenance solutions to keep the machines in good running order to remain efficient and reliable. Responsibilities as a Service Engineer will include: • Responding to breakdowns and diagnose faults • Inspecting and reviewing machines to evaluate the issue and finding a resolution to get the machine functioning and back into production • Conducting machine surveys and then report of the findings to obtain an overview of the machines condition, highlighting areas where remedial work is recommended • Carrying out planned scheduled maintenance at customer sites • Supporting and delivering customer training for preventative maintenance procedures and educating operators on effective equipment use • Conducting quality and safety checks on the machines • Developing and maintaining good relationships with customers • Working primarily outside of the company premises with frequent travel. What we’re looking for in our Engineer: • A positive attitude and demonstrate a willingness to learn • The ability to work well and remain professional when under pressure to meet deadlines • Excellent verbal and written communicator with excellent customer service skills as you will be the face of the company during customer visits • Good troubleshooting and analytical skills • Efficient and able to demonstrate good organisation and the ability to prioritise workload effectively • Confident to work independently using your own initiative without direct supervision but also as a team player to work alongside colleagues when required to complete tasks Applications to martyn@leadermac.uk.com
ALL WOODWORKING MACHINERY AND EQUIPMENT
WANTED SINGLE ITEMS TO COMPLETE FACTORY CLEARANCES sales@lhwmachinery.co.uk follow us on Facebook and Instagram @lhwmachinery
www.lhwmachinery.co.uk Unit 3, Roffey Hall Farm, Threshers Bush, Harlow, CM17 0NS
• • •
A new CUTTING OPTIMISATION ALGORITHM A new algorithm reduces machining times and waste, resulting in a 30% increase in productivity. FLEXCUT modular systems Highly complex cutting schemes easily achieved in significantly less time. SAW SET, rapid and precise tool changes The scoring saw is adjusted automatically in just a few seconds by detecting the position of the main blade.
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QUALITY USED MACHINERY WANTED, SINGLE ITEMS TO COMPLETE WORKSHOPS
Contact Lisa Williams to organise your standalone or integrated classified advertising campaign.
NEW EQUIPMENT SCM Nova FS520 Planer Thicknesser, Xylent Cutter - £13,250 +VAT Scm nova si400 EP £14,950 +VAT Minimax ME20 Hot Melt Edgebander, 230v and 3 Phase - from £7600 +VAT
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sales@lhwmachinery.co.uk www.lhwmachinery.co.uk
T: 01636 918280 M: 07944 108747 E: ibrown@iwmachines.co.uk
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Unit 3, Roffey Hall Farm, Threshers Bush, Harlow, CM17 0NS
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ACCURATE MEASUREMENTS INSTANTLY
again and again and again … FLIPSTOP is a unique measuring stop system which can be used on most types of machine tools to provide accurate, repeatable machining operations easily and quickly.
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Brush Sanding Strips for all makes of machinery. Made in the UK. New & used brush sanding and structuring machinery in stock. info@unosand.com
www.unosand.com
09/11/2023 14:07
Proud to be the UK’s only Weinig contract partner
Datum Tools Limited The Factory, Mardens Hill Crowborough, East Sussex TN6 1XL Tel: 01892 667 800 / 01892 667 900 Email: service@flipstop.com
for further information please visit
“the moulder tooling specialist”
0114 2758811
27/11/2015 12:13
Dear Customer,
DID YOU KNOW WE HAVE EXTENDED OUR PRODUCT RANGE TO INCLUDE: SLITTING BLADES, NORDSON COMPATIBLE REPLACEMENT HOSES AND RINGS FOR BM 200 AND BM 20 AND GENERALLY ANYTHING TO DO WITH PROFILE WRAPPING! We also supply moulder wheels, heat guns and spare parts for all heat guns
07484 341294 arook.ba@gmaii.com www.britishadhesives.co.uk
EDGEBANDING AND EDGE LIPPING, CREATE THE BEST BONDS WITH HENKEL
Call: 0161 627 1001 Email: salesteam@kenyon-group.co.uk Visit: www.kenyon-group.co.uk