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APRIL 2009
Serving Canadian Industry Since 1940
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Clear optical domes protect electronic sensors and detectors in harsh environments. page 3
Thermally conductive and electrical insulative page 3 potting epoxy has high flexibility.
PUMPS, VALVES & FITTINGS
Quick-Guard速 safety fencing system offers page 4 flexibility and ease-of-installation.
plus ... focus on health & safety, process components, new product highlights, application features and upcoming events
photo courtesy of Plast-O-Matic Valves
High-flow, extended life solenoid valve for steam and hot water applications. page 6
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www.cienmagazine.com april 2009
On the cover ... OPTICAL DOMES april 2009 Vol. 70 No. 4 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107 Sales Manager Mark Larcher tel: (416) 510-5125 Circulation Diane Rakoff tel: (416) 510-5216 Art Director Sheila Wilson Production Manager Kim Collins Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton
Optical domes can now be made from sapphire and spinel in large sizes for protecting all types of sensitive devices in harsh environments. Meller Optical Domes are available in sapphire which exhibits Moh 9 hardness in sizes up to 4” O.D. and in spinel up to 8” O.D. which exhibits Moh 8 hardness. Providing a clear protective cover for protecting electronic sensors and detectors, these domes are capable of withstanding moving sand, dirt and water. Custom engineered, they can incorporate precise edge steps and profiles.
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THERMALLY CONDUCTIVE EPOXY
Master Bond EP37-3FLFAN is a thermally conductive and electrical insulative potting compound for applications where a dielectric heat transfer adhesive is required. This two-part epoxy has physical strength properties and a high degree of flexibility that holds up well to radical temperatures. This thermal potting compound is formulated to cure at room temperatures and forms tough bonds that are resistant to shock, impact, thermal cycling and chemicals.
Master2/23/09 Bond
ASCO_SteamAd_CIEN_8.125x10.875.ai
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Advertising Representatives — Canada Toronto, Ont.: Michael King, Mark Larcher 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Head Office 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Subscription rates: Canada: $71.95 plus applicable taxes for one year, 11 issues; $115.95 for two years, 22 issues. USA: $75.95 US Funds per year, 11 issues. All other foreign: $98.95 US Funds per year, 11 issues. Single copy: $10.00. From time to time we make our subscription list available to select companies and organizations whose product or service may interest you. If you do not wish your contact information to be made available, please contact us via one of the following methods ... Phone: 1-800-268-7742; Fax: 416-510-5130; Email: privacyofficer@bizinfogroup.ca Mail to: Privacy Officer, Business Information Group, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased production, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market. Canadian Industrial Equipment News (ISSN 03195902) is published 11 times a year by Business Information Group, L.P., a leading Canadian information company with interests in business-tobusiness information services.
The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113. Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 12 Concorde Place, Suite 800, Toronto, ON M3C 4J2. CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304. Printed in Canada. USPS 761-830
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Satisfy your customers’ most demanding long-term steam & hot water needs. Count on smiling customers everywhere from commercial laundries and dishwashers to manufacturers of commercial cooking equipment. The Series 8220 steam and hot water valve from ASCO is the hottest new thing in its class. Its high-flow design provides unequaled throughput, with up to 60 percent more flow. Its ultra-reliable construction endures the rigors of steam and hot water service up to four times longer than other valves. It even reduces inventory by eliminating the need for separate valves for steam and hot water service. Use the Series 8220 to satisfy nearly every steam and hot water application you’ve got! For product information: ASCO Valve Canada | www.ascovalve.ca Tel: (519) 758-2700 | ascomail@asco.ca
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HNY23461 IndustAd_CIEN
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april 2009 www.cienmagazine.com
new products
Page 1
PHOTOELECTRIC SENSOR
AutomationDirect™ has added several models to its 18mm photoelectric sensor line. The NPN and PNP diffuse sensors offered feature one normally-open and one normally-closed output and have a sensing range of up to 600mm. Also added are through-beam emitter and receivers in up to six-meter sensing ranges. The photoelectric sensors are available in axial and right angle optics, and offer embedded or quick-disconnect cable exits. AutomationDirect CIRCLE NO. 21 ON READER REPLY CARD
UNIVERSAL DIN RAIL TRANSMITTER
You canput a price on workplace safety and efficiency.
Omega’s TXDIN1600 series is a new generation DIN rail mounted temperature transmitter. It has been designed to accept most common process and temperature sensor inputs and provides the user with a standard two wire 4 to 20 mA output signal. The CE compliant product is suitable for automotive, food, water, and any temperature or process industry. Ideal for food processing, HVAC, lab use, or any temperature monitoring application. OMEGA
• • Rugged durability for lifetime value work done faster and • Get more efficiently Protect your hose and cables from unnecessary damage
Our dedicated dealers know your business and will get it right the first time. To find the best reels money can buy, contact your local Hannay dealer at http://go.hannay.com/dealer.
SOUND LEVEL DATALOGGER
The compact and easy-to-use ST-173 Sound Level Datalogger measures from 30 to 130 dB with an accuracy of +/-1.4 dB. It features a ½” electret condenser microphone, A & C frequency weighting, Normal (average of 20 data samples) and Peak modes, an integral USB port and much more. This meter has a data storage capacity of 129,920 samples. It comes complete with the microphone windscreen, transparent cap, software, metal support stand and battery. ITM Instruments Inc. CIRCLE NO. 23 ON READER REPLY CARD
SOCKET HEAD SHOULDER SCREWS
Micro Plastics offers a complete line of over 40 sizes of molded Nylon 6/6 Shoulder Screws. These socket head shoulder screws are offered in 10-24, ¼-20, 5/1818 and 3/9-16 threads, in lengths of .345” to .625”. Shoulder lengths range from ¼” to 2”. The nylon properties of the shoulder screw make it a suitable choice for applications in hostile corrosive environments. The plastic shoulder screws are also electrically insulating, non-magnetic and have a high strength-toweight ratio. Micro Plastics, Inc. CIRCLE NO. 24 ON READER REPLY CARD
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ZIPLINK CABLES
Made in U.S.A.
www.hannay.com • 877-467-3357
The Apex 3 Direct Thermal Printer is designed to meet the mobile worker’s need for a lightweight, rugged and easy-to-use printer. Short Range Bluetooth™, designed for WPAN, is standard on the Apex 3. For long range wireless connectivity, the Apex 3 has optional Long Range Bluetooth™ or 802.11b WPAPSK/WPA2-PSK, LEAP, WEP64/128, TKPI, and AES/CCMP. IrDA and a 3-Track Magnetic Card Reader are also available options. Lightweight but rugged enough for heavy duty field use due to its protective over-molding, the Apex 3 is easy to wear with a belt loop system or shoulder strap. The printer features an easy-to-use operator interface, and automatic thermal print contrast control to produce high-speed, highresolution printouts. Extech Data Systems
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It’s the cost of a Hannay Reel. You demand a productive workplace. One that’s as compliant with safety regulations as it is efficient. And Hannay reels deliver.
THERMAL PRINTER
Eliminate the tedious process of wiring PLC I/O modules and terminal blocks by using ZIPLink cables and modules from AutomationDirect. As a replacement for the legacy ZIPLink line, these next-generation components are not a pin-for-pin replacement, so if you are replacing existing parts, you will need to replace both the cable and the connector module. AutomationDirect CIRCLE NO. 26 ON READER REPLY CARD
On the cover ... SAFETY FENCING SYSTEM
The JSNA Quick-Guard® Fencing System has been engineered for use as safety area guarding for robotic cells, automated manufacturing and assembly lines, conveyor and material handling systems, welding lines, packaging and food processing equipment, extruding machinery, plastic or rubber moulding machines and many other types of industrial manufacturing equipment. The design concept utilizes lightweight extruded aluminum profiles and castings that result in a flexible, easy-to-assemble fencing system. The patent-pending ‘screwlock’ system allows all castings to be pre-mounted to the extrusions, using the necessary attaching screws and nuts, prior to final assembly. Complete systems can be erected without miter cuts, drilling or tapping. The system can be readily disassembled to make alterations or additions as required.
JOKAB SAFETY North America
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PUMPS FOR
INDUSTRY Gorman-Rupp of Canada Limited has been manufacturing pumps, pumping systems and providing superior fluid handling solutions in Canada since 1960. Our industry leading products are shipped across Canada from our 5,574 square meter state-of-the-art Canadian manufacturing facility. Gorman-Rupp of Canada Limited is an ISO 9001-2000 company with a long history of commitment to manufacturing excellence, uncompromised performance and industry leading customer service. Whether your application requires standard centrifugal, self-priming, prime assist, submersible or positive displacement pumps, you’ll find the right pump for your job at Gorman-Rupp.
www.grcanada.com Gorman-Rupp of Canada Ltd. • 70 Burwell Road • St. Thomas • Ontario N5P 3R7 • Tel: (519) 631-2870 • Fax: (519) 631-4624 grcanada@grcanada.com • www.grcanada.com ©2008 Gorman-Rupp of Canada Limited. Gorman-Rupp of Canada Limited is an ISO 9001:2000 Registered Company.
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new products
april 2009 www.cienmagazine.com
CIRCULATION HEATER METAL DETECTORS
E-Z Tec® DSP Vertical Form, Fill and Seal (VFS) Metal Detectors are suitable for detection and removal of ferrous, nonferrous and stainless metal contaminants in products prior to final packaging. The VFS Metal Detectors, extremely sensitive instruments used to improve product purity for products processed in Form, Fill and Seal equipment and other applications, feature a narrow cabinet design for installation in areas where vertical spacing is restricted. These units’ control circuitry allows for instant electronic recovery from phase adjustments as well as field switchable narrow zone/wide zone detection capabilities. Eriez CIRCLE NO. 27 ON READER REPLY CARD
RIDER SCRUBBERS
Tennant’s ec-H2O™ technology, which converts plain tap water into a powerful cleaning agent without any added chemicals, is now available on Tennant’s battery-powered rider scrubbers, including the Tennant T7 Micro-Rider, T15 MidSized Scrubber and the Nobles Speed Scrub® Rider. ec-H2O begins as water and ends as water, so it can be handled and disposed of easily and safely. It leaves no slippery detergent residue on the floor and it releases no used detergent discharge into water systems. Tennant Company
The CAST-X 3000 circulation heater offers high flow volume at the required temperature through a single product. Typical applications include steam generation and superheating for process applications and applications where cleanliness is a major concern. These include heating volatile materials in cases where contamination could be a problem such as deionized (DI) water and in food and beverage applications. The CAST-X 3000 is also available with optional explosion proof enclosure for use in hazardous environments. Watlow CIRCLE NO. 33 ON READER REPLY CARD
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ROTARY ENCODERS
The OPTOCODE family of rotary encoders for PROFINET IO networks has been expanded with a new Ertec200based platform, The new models support real-time and non-real-time data transfer according to the PROFIDrive profile with cycle times as short as 10 ms. IRT (isochronous real-time) models with cycle times as low as 1ms will be available shortly for high-speed applications. These encoders now allow users to assign IP addresses via the control system according to ARP (Address Resolution Protocol) during start-up. FRABA Inc. CIRCLE NO. 36 ON READER REPLY CARD
DVR COOLER
LOAD CELL INTERFACE CARD POWER CORD REELS
COXREELS® introduces the PC10 Power-Cord Series, a new compact addition to their original line of power cord and light reels. This model comes with a 5 foot pigtail and handles up to 30 feet of 16 and 12 gauge cord and features six different cord accessory options for every power and light management application. Crafted in heavy steel gauge, this versatile model comes equipped with an integrated drum-style spring motor, unique and durable FDA compliant composite hub and grommet cable guide designed to avoid cable pinching. Each model comes with a 20-AMP slip ring assembly; available in both 3 and 4 conductor versions. COXREELS
The LCIC-WIM is an intelligent load cell interface with USB/RS-232/RS-485 interfaces with a high speed of up to 52,000 samples per second. This product features an 8-digit LED display, powerful 32-Bit/135 MIPS DSP for high speedon-board processing, and the ability to have multiple board connection via USB or RS-485. The LCIC-WIM is useful for applications involving analyzing noise and vibration in a belt conveyor or dynamic weighing system. OMEGA CIRCLE NO. 31 ON READER REPLY CARD
MACHINE CONDITION MONITORING
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AIR KNIFE
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National Instruments has released new NI analysis and signal processing tools for noise, vibration and harshness (NVH); machine condition monitoring; and audio test applications. The NI Sound and Vibration Measurement Suite Version 7.0 extends analysis functionality with NI LabVIEW virtual instruments (Vls) for performing psychoacoustic measurements, making it possible for engineers to quickly set up tests to quantify sound quality. Additionally, National Instruments announced the NI USB-4432, a portable bus-powered dynamic signal acquisition module for making high-accuracy sound and vibration measurements. The Sound and Vibration Measurement Suite 7.0 supports full-featured sound quality analysis, so engineers can ensure high-quality acoustics in their designs. National Instruments
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EXAIR’s new Type 316 Stainless Steel Super Air Knife™ offers an efficient way to create an air barrier, blowoff, clean, and dry in high corrosive environments. The high volume, high velocity airstream is ideal for blocking harmful vapours and fumes on plating operations, blowing corrosive chemicals off parts, drying pharmaceutical products, and cooling hot materials such as molten glass, castings and molded parts. It can be mounted end-toend without dead spots and is perfect for mounting in tight places. There are many stock lengths from 3” to 54” and unlimited system lengths on special order. EXAIR Corporation
The DVR Cooler is an air conditioned enclosure designed to house and protect a Digital Video Recorder, as well as other 18” rack-mount electronics such as servers, routers, modems, switches, amplifiers, network gear, communication equipment and more. The DVR Cooler is suitable for indoor or outdoor applications and is built to NEMA-4 or 4X construction standards in steel and stainless steel. Enclosures include a durable white powder coat finish with other colours available. Equipped with a companion cooling system, the integrated assembly provides a complete level of protection for electronics. EIC Solutions
WATER FINDING PASTES
A complete line of gauging pastes for the petroleum market – Gasoila All-Purpose Water Finding Paste, Regular Water Finding Paste and Gas Gauging Paste – is now available. Ideal for E10 applications, Gasoila All-Purpose Water-Finding Paste instantly changes to a yellow-green colour when it comes into contact with water in any petroleum application. Recently reformulated Gasoila Regular Water Finding Paste also detects water in fuel storage tanks and is highly effective with gasoline, diesel and other hydrocarbon products, sulphuric, nitric and hydrochloric acids, ammonia, soap solutions and other chloride solutions. Gasoila® Chemicals CIRCLE NO. 37 ON READER REPLY CARD
NON-STANDARD FLAT WASHERS
Boker’s announces that their non-standard flat washers – in a wide variety of non-metallic materials – now come in 5,000 sizes. Plus, these difficult-to-find washers are available with no tooling charges. Boker’s has immediate access to a large variety of non-metallic materials, including ABS, acetal, PTFE, polyester, nylon, nylon MD, Polycarbonate, fiber, polyethylene, and various phenolics. Boker’s offers washers with outside diameters ranging from .0.080 to 5.140 inches and a wide variety of inside diameters and thicknesses. Along with the 5,000 sizes, custom sizes can be made to exact specifications. Boker’s, Inc. CIRCLE NO. 38 ON READER REPLY CARD
On the cover ... MINIATURE LOCKOUTS
These miniature lockouts lock out most miniature ISO/DIN circuit breakers found around the world. The patent pending S2390 fits standard width toggle openings with the pin out and a black handle. The S2391 fits wide toggle openings. It works with all Master Lock and American Lock safety padlocks and lockout tags. Master Lock CIRCLE NO. 32 ON READER REPLY CARD
SOLENOID VALVE
The high-flow, extended-life 8220 Series solenoid valve is designed for steam and hot water applications. The valve is ideal for manufacturers producing sterilizer, laundry, dishwater, boiler, and food preparation equipment. A single valve can be used for both steam and hot water applications. DC construction is now available for use in systems requiring quiet operation. Pipe sizes available from 3/8” to 2½”.
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The Truth About Compressed Air! If you think compressed air is too expensive and noisy - read this. The facts will surprise you!
Compare these Blowoffs
Facts about Blowers
There are a variety of ways to blow the water from the bottles shown in the photo below, but which method is best? To decide, we ran a comparison test on the same application using four different blowoff methods: drilled pipe, flat air nozzles, Super Air Knife (each using compressed air as a power source), and a blower supplied air knife (using an electric motor as a power source). Each system consisted of two twelve inch long air knives. The following comparison proves that the EXAIR Super Air Knife is the best choice for your blowoff, cooling or drying application.
Energy conscious plants might think a blower to be a better choice due to its slightly lower electrical consumption compared to a compressor. In reality, a blower is an expensive capital expenditure that requires frequent downtime and costly maintenance of filters, belts and bearings. Here are some important facts:
The goal for each of the blowoff choices was to use the least amount of air possible to get the job done (lowest energy and noise level). The compressed air pressure required was 60 PSIG which provided adequate velocity to blow the water off. The blower used had a ten horsepower motor and was a centrifugal type blower at 18,000 RPM. The table at the bottom of the page summarizes the overall performance. Since your actual part may have an odd configuration, holes or sharp edges, we took sound level measurements in free air (no impinging surface).
Filters must be replaced every one to three months. Belts must be replaced every three to six months. Typical bearing replacement is at least once a year at a cost near $1000.
Drilled Pipe
Blower Air Knife
This common blowoff is very inexpensive and easy to make. For this test, we used (2) drilled pipes, each with (25) 1/16” diameter holes on 1/2” centers. As shown in the test results below, the drilled pipe performed poorly. The initial cost of the drilled pipe is overshadowed by its high energy use. The holes are easily blocked and the noise level is excessive - both of which violate OSHA requirements. Velocity across the entire length was very inconsistent with spikes of air and numerous dead spots.
The blower proved to be an expensive, noisy option. As noted below, the purchase price is high. Operating cost was considerably lower than the drilled pipe and flat air nozzle, but was comparable to EXAIR’s Super Air Knife. The large blower with its two 3” (8cm) diameter hoses requires significant mounting space compared to the others. Noise level was high at 90 dBA. There was no option for cycling it on and off to conserve energy like the other blowoffs. Costly bearing and filter maintenance along with downtime were also negative factors.
Flat Air Nozzles
EXAIR Super Air Knife
As shown below, this inexpensive air nozzle was the worst performer. It is available in plastic, aluminum and stainless steel from several manufacturers. The flat air nozzle provides some entrainment, but suffers from many of the same problems as the drilled pipe. Operating cost and noise level are both high. Some manufacturers offer flat air nozzles where the holes can be blocked - an OSHA violation. Velocity was inconsistent with spikes of air.
The Super Air Knife did an exceptional job of removing the moisture on one pass due to the uniformity of the laminar airflow. The sound level was extremely low. For this application, energy use was slightly higher than the blower but can be less than the blower if cycling on and off is possible. Safe operation is not an issue since the Super Air Knife can not be dead-ended. Maintenance costs are low since there are no moving parts to wear out.
• Blower bearings wear out quickly due to the high speeds (17-20,000 RPM) required to generate effective airflows. • Poorly designed seals that allow dirt and moisture infiltration and environments above 125°F decrease the one year bearing life. • Many bearings can not be replaced in the field, resulting in downtime to send the assembly back to the manufacturer. Blowers take up a lot of space and often produce sound levels that exceed OSHA noise level exposure requirements. Air volume and velocity are often difficult to control since mechanical adjustments are required. To discuss an application, contact:
EXAIR Corporation 11510 Goldcoast Drive Cincinnati, Ohio 45249-1621 (800) 903-9247 Fax: (513) 671-3363 email: techelp@exair.com www.exair.com/16/423.htm
The Super Air Knife is the low cost way to blowoff, dry, clean and cool.
Blowoff Comparison Comp. Air
Horsepower Required Type of blowoff PSIG BAR SCFM SLPM
Sound Level dBA
Annual Approx. Annual Purchase First Year Electrical Maintenance Price Cost Cost* Cost
Drilled Pipes
60
4.1
174
4,924
35
91
$50
$4,508
$920
$5,478
Flat Air Nozzles
60
4.1
257
7,273
51
102
$168
$6,569
$1,450
$8,187
Blower Air Knife
3
0.2
N/A
N/A
10
90
$5,500
$1,288
$1,500
$8,288
Super Air Knife
60
4.1
55
1,557
11
69
$480
$1,417
$300
$2,197
*Based on national average electricity cost of 8.3 cents per kWh. Annual cost reflects 40 hours per week, 52 weeks per year.
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focus on ... health & safety
april 2009 www.cienmagazine.com
SAFETY SWITCHES
BAMBOO GLOVES
RONCO has launched its new line of 100% recyclable gloves. Made from environmentally friendly bamboo fibre, RONCO-ECO provides hands protection while minimizing the impact on the environment. Bamboo fabric is derived from pure bamboo fiber yarn and is hypoallergenic. RONCO-ECO has a 100% bamboo shell with a natural foam latex coating making it 100% recyclable and biodegradable. The glove is washable and comes in a stylish green colour. Available in four different sizes, the glove is highly absorbent helping keep hands cooler and drier. It is naturally anti-bacterial and anti-fungal. RONCO-ECO is a multipurpose glove, suitable for a wide range of food as well as industrial applications. It is CFIA certified. RONCO
Carlo Gavazzi has launched a new range of mechanical safety switches capable of being used in any number of workplace safety applications. These high quality switches are constructed of durable thermoplastic or rugged zinc alloy metal, capable of withstanding demanding installation environments, increasing worker safety and improving productivity. The most commonly used types are available, including key interlock door switches, hinge-mount switches, pull wire switches, and standard limit switches with manual reset buttons. The safety switches are available in four different sizes. Ten different contact configurations are offered and five different cable gland entry options are available. Carlo Gavazzi (Canada) Inc. CIRCLE NO. 41 ON READER REPLY CARD
STACKLIGHTS
BALL VALVE LOCKOUT
The 468L Seal Tight™ Ball Valve provides a universal fit for valve applications and diameters from 3/8” to 4”. This new device works on virtually all valve sizes and in all applications. Constructed of durable PVC polyester fabric and HDPE plastic that can withstand corrosive environments in temperature extremes from –40 to +250°F, this lockout device is easy to use. Applications include metal and PVC valves, insulated pipes, pipes mounted close to a wall or ceiling and valves with tight access because of close proximity to other valves or pipes. Master Lock CIRCLE NO. 43 ON READER REPLY CARD
New AS-Interface Signal Towers are designed to provide visual and/or audible status indication in industrial automation applications. These stacklights have an IP65 housing to protect against water and dust, and can be powered directly by an AS-Interface cable or an auxiliary power supply. They are available in red, yellow, green, blue and clear LED colour options, and provide 100,000 hours – or more than 11 years – of continuous operation. Audible alarms up to 105dB are also available. Just two wires are necessary to connect all stacklights together, and the network cable powers up to four LED indicator lights, or three lights and an audible alarm. Because up to 31 towers can operate from a single network, wiring can be reduced from as many as 155 wires down to just two. Pepperl+Fuchs CIRCLE NO. 45 ON READER REPLY CARD
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WEAR PROTECTION SYSTEMS HARD HAT FOLDING SECURITY GATE
New Xtra-Duty folding security gate designs provide instant access control and front-line security while providing lineof-sight visibility and air circulation. The collapsible gates offer flexible and effective security. When locked, they provide a strong physical and visual barrier to potential intruders; while closed or stacked, these vertical bar gates fold discretely out of the way. Illinois Engineered Products, Inc.
The OMEGA II, Type 2, Class E reverse headband hard hat is certified to the CSA Z94. 1-05 standard. It is molded from high density polyethylene for maximum protection and lightweight comfort – 435 grams. The low profile design provides stability and there are accessory slots for a wide variety of eye, face and hearing products. In addition, the cushioned brow pad is removable, washable and replaceable. The product comes in a Type 1 and full brim version as well. Dentec Safety Specialists Inc.
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POWDER-FREE GLOVES
The SemperGuard GripSafe Nitrile™ powder-free gloves deliver the perfect combination of fit, feel, tactile sensitivity, and strength in a latex-free glove. GripSafe Nitrile is a general purpose glove with 4.0 mils in the textured fingertips. It is designed to provide a firm and secure grip when working with even the smallest objects, without compromising safety. Sempermed USA, Inc.
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Two new KERAFLEX wear protection systems consist of ALRESIST® High alumina ceramics or KALMETALL®W hard overlay welding plates vulcanized to a steel base. These systems are well suited where high abrasion and impact occur in combination. Maximum operating range is 80°C. They reduce noise and are especially suited for use in transfer chutes in belt conveyor systems and impact zones in bunkers and silos. These wear protection systems are produced in standard panels, up to 20” square, with welded studs or countersunk bolting attachments. Abresist Corporation CIRCLE NO. 46 ON READER REPLY CARD
VI-CAS MFG.
FIRST...
with patented technology like EZ-Coil® controlled retraction that safely recoils up to 80% slower than conventional spring driven reels.
Safety Makes $ense
BEST... VI-CAS IS YOUR BEST SOURCE FOR: Vacuum Cups Barbed Fittings & Adaptors • Swivel Joints Level Compensators • Valves Many stock sizes available or custom made to your specifications.
Made of stainless steel, brass and aluminum for maximum durability.
Visit our Web Site at: http://www.vi-cas.com
8407 Monroe Avenue • Cincinnati, OH 45236
513-791-7741 • 513-791-6484
and largest selection of high quality, professional grade hose, cable and safety reels for air, water, oil and electricity in the industry.
ALWAYS...
100% pure Coxreels quality in every reel we design & build.
USA MADE - USA QUALITY - USA SUPPORT
FAX
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focus on ... health & safety
www.cienmagazine.com april 2009
PROCESSING MONITOR
BEAM SMOKE DETECTOR
The Earth-Rite® TELLUS™ is a new intrinsically safe and code compliant static-grounding system. It constantly monitors processing operations involving the handling, transporting or mixing of flam- FIRE ALARM POWER mable or explosive products, whether Honeywell introduces two new fire alarm powders or liquids. Operating in real power supplies recently listed by ULC. time, the monitor confirms that a positive The HPF24S6C and HPF24S8C power connection to ground exists and, most supplies can operate as standalone units important, remains intact. As long as the or connect to virtually any 12 or 24 volt resistance of the connection to a desig- fire alarm control panel. Whether utilnated ground exists and remains below 5 ized for NAC (Notification Appliance ohms a bright green LED display inside Circuit) expansion and synchronization the hazardous area assures the operator or to power 24-volt fire alarm accessories, that no dangerous static electricity build- both products provide an easy source of auxiliary fire alarm power. up can occur. Honeywell Power Products Newson Gale Inc. KAL832_CORDS_CIENad_Apr09_City7_FIN 3/12/09 1:29 PM Page 1
FILTRATION GARMENT
Dentec is introducing a new garment to protect against heat build up and dangerous noxious particles. It is comfortable to wear in hot environments and provides exceptional fabric strength with superior abrasion resistance. The Body Filter combines a soft non-woven fabric with micro porous film. Abrasion resistance is provided by a unique aperture molded hard plastic polymer grid on the surface. An interior silky smooth skin contact surface wicks moisture away from the body. Dentec Safety Specialists Inc.
The Fireray 5000 Auto Alignment Beam Detector has received ULC approval. This motorized, auto align, self correcting beam smoke detector is designed to provide wide-area smoke detection in CIRCLE NO. 52 ON READER REPLY CARD CIRCLE NO. 51 ON READER REPLY CARD NO. 50 ON READER REPLY CARD large indoor spaces. It incorporates AGC BOTICS CIRCLE RODS RIVETS SCREWS SEALS SLEEVING SPACERS SPHERES STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PL (Automatic Gain Compensation) to mon- S ADAPTER AEROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDU itor and react to environmental changes RS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE such as dust accumulation. Its Auto-Opti-OVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUC mize feature automatically self corrects,PPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVING SPACERS SPHERE ensuring alignment of the infra-red beam FS SUCTION CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPACE AGRICULTURAL EQUIPMENT APPLIA with the reflective prism. OTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY Fire Fighting Enterprises BOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY CIRCLE NO. 47 ON READER REPLY CARD
Countless possibilities, millions of solutions
LDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARDTM HOOKS OFFICE EQUIPMENT PHARM
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ECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS H
christmas AC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS
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RE GLIDES GOVERNMENT hose GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFAC
ODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVIN
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SPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWAR
DUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE
EAR MUFFS
ARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVING SPACERS SPHERES STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY
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ballsCORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS CONNECTORS Left/RIGHT is the first ear muff designed AMPS CLIPS CLOSURES COMPUTERS CONDUIT hollow fumes GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KN so that the left muff differs from the rightNGS FLANGES FOOD PROCESSING FURNITURE control in water NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS for better fit. These muffs are large enough MARINE MASKING MANUFACTURING PRODUCTS NETTING STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAP to fit all ear types and sizes and are avail- S SCREWS SEALS SLEEVING SPACERS SPHEREStreatment lazy susan ROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS plant able in three noise reduction models: Low turntable FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVER (NRR21), Medium (NRR25), and High UPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET in kitchen OMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING N (NRR28). Other features include new colcabinet ours, new comfort headband design and TS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVING SPACERS SPHERES STANDO ON CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUT thin, flexible noise reduction rings. LLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWEL MSA Hello to all our customers in Saskatchewan! Where will you find Cords next...? ECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES CIRCLE NO. 48 ON READER REPLY CARD
OKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL
In Saskatoon, in Canada, wherever – there’s a little piece of Cords.
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WIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS C
RES COMPUTERS CONDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLA OCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE
NUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS
EEVING SPACERS SPHERES STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPA
RICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS CORDS CO
VERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GRO
ES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS P
8 of the millions of solutions found in Saskatoon
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RTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS
XES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELE
ECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS H AC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS
REWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVING SPACERS SPHERES STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES UGS WASHERS WRAPS ADAPTER AEROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES
NDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCES
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COOLING VESTS
ODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVIN
HERES STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPACE AGRICULTURAL EQ
Ergodyne announces advancements and PLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES additions to its Chill-Its® line of cooling SPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS FEET FITTINGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWAR vests, absorptive caps and cooling towelsDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KNOBS LATCHES MARINE MASKING MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE to help workers fight the heat by staying ARMACEUTICAL PIPES PLUGS POSTS AND SCREWS ROBOTICS RODS RIVETS SCREWS SEALS SLEEVING SPACERS SPHERES STANDOFFS SUCTION CUPS SUPPORTS TECHNOLOGY cool and dry. OLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAPS ADAPTER AEROSPACE Cords AGRICULTURAL CanadaEQUIPMENT Ltd. APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE T Ergodyne AMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS CORDS COUPLINGS COVERS CUBES DEFENCE DISPLAY DOWELS ELBOWS ELECTRICAL ELECTRONICS FASTENERS CIRCLE NO. 49 ON READER REPLY CARD
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 www.cordscanada.com MANUFACTURING PRODUCTS NETTING NIPPLES NUTS PEGBOARD HOOKS OFFICE EQUIPMENT PHARMACEUTICAL PIPES PLUGS POSTS AND SCREWS
NGS FLANGES FOOD PROCESSING FURNITURE GLIDES GOVERNMENT GROMMETS HANDLES HARDWARE HEAVY INDUSTRY HINGES HOLDERS HOOKS HOSE HVAC INSULATORS KN MARINE MASKING
ROBOTICS
S SCREWS SEALS SLEEVING SPACERS SPHERES STANDOFFS SUCTION CUPSNO. SUPPORTS TEES TIES TOOLS TURNTABLES TWIST-TIES WALL PLUGS WASHERS WRAP CIRCLE 113 ON TECHNOLOGY READER REPLY CARD
ROSPACE AGRICULTURAL EQUIPMENT APPLIANCES AUTOMOTIVE BALLS BOLTS BOXES BUMPERS CANE TIPS CAPS CLAMPS CLIPS CLOSURES COMPUTERS CONDUIT CONNECTORS
10
focus on ... process components
april 2009 www.cienmagazine.com
STAINLESS STEEL HOUSINGS
MAGNETIC FILTERS
The newly redesigned Dry Vibrating Magnetic Filter (DVMF) with a stainless steel construction option is suitable for handling food and pharmaceutical powders. It features a high intensity, high gradient magnetic field generated in the bore of a solenoid coil encased in steel housing. Filter elements are provided by a matrix system that consists of a series of stainless steel metal discs. The matrix amplifies the externally applied magnetic field, produces regions of extremely high gradient and provides collection sites for the collection of ferrous contaminants. Eriez
Rittal’s wide range of stainless steel solutions, in standard 1.4301 (AISI 304) and high grade 1.440 (AISI 316) variants meet the demands of pharmaceutical and food processing. Easy to clean and corrosion proof, the enclosure range covers small to medium sized compact enclosures, KL terminal boxes, BG bus enclosures, EL type wall mounted electronic combi systems and AE compact enclosures. The IP69K stainless steel range is especially useful where high pressure and tough cleaning methods are required. Tested and certified to withstand 100 bar pressure at 80°C, this new range of enclosures is highly suitable for the food processing environment. The range includes human interface enclosures with full size piezo technology keyboards and 15” and 17” TFT screens. Rittal Ltd. CIRCLE NO. 55 ON READER REPLY CARD
FLOW RATE TRANSMITTERS
The P420 Series of plastic, vortex-shedding flow rate transmitters for processing corrosive fluids, water brine and low-viscosity fluids in water treatment, chemical and desalination applications. The Series includes models with wetted parts entirely of PVC or CPVC for greater heat resistance. They are electronic instruments designed to transmit low-viscosity liquids compatible with PVC/CPVC, including liquids that may contain particles. Both CPVC and PVC units are available in five pipe diameters providing a flow range of 4.5 to 750 litres per minute. The transmitters have no o-ring seals. Connection is made by either solvent welding the PVC or CPVC pipe into the socket port provided or by NPT threaded connection. Universal Flow Monitors, Inc. CIRCLE NO. 57 ON READER REPLY CARD
WIRELESS MODULES
Eurotherm/Action Instruments wireless I/O series is designed for wireless solutions in process industries, factory automation and water and wastewater type applications. The new series is Modbus/ Profibus compatible, therefore capable to integrate with other Eurotherm products or any other third-party Modbus/Profibus installations. The Wi-ModPak series modules feature 256-bit encryption to ensure top level security. The new line offers a high level of flexibility and increases wireless I/O with up to eight I/O points per device and the associated expansion modules plus wireless gateways (no I/O’s) used for Modbus/Profibus communications. The same wireless I/O module can be set via software as a transmitting/receiving device or as a repeater for range extension or obstacle avoidance. Eurotherm CIRCLE NO. 59 ON READER REPLY CARD
CIRCLE NO. 53 ON READER REPLY CARD
PRESSURE CALIBRATOR
The BetaGauge® 330 lightweight handheld pressure calibrator generates pressures up to 150 psig (10 Bar/100kPa) using an integral electric pump. The housing is contoured to easily fit a technician’s hand with good balance from top to bottom. The 330 displays up to three calibration values at one time from the choice of internal pressure sensor, external pressure sensor, temperature from the optional RTD probe or electrical (mA or VDC). The display is a 128 x 64 pixel back lit LCD that is easy to read in any lighting condition. techniCAL CIRCLE NO. 54 ON READER REPLY CARD 4892 3.375 x 4.875":4892 3.375 x 4.875"
DIGITAL PRESSURE GAUGE
The PG5 Digital Pressure Gauge features a full five-digital display with large and easily readable 0.4 in. characters. The unit leverages MEMS-based sensing technology for maximum reliability and stability, and incorporates as standard a number of user-selectable setup features that are often add-on options, while delivering .01digit resolution as standard through 100 PSI. It is available with ranges from vacuum up to 500 psi, and from 0 up to 10,000 psi, at +/-0.25% accuracy of full scale. The unit is self-powered by a standard 9V battery. The PG5 requires no special tools or adapters for installation. Automation Products Group, Inc. CIRCLE NO. 56 ON READER REPLY CARD 3/13/09 11:22 AM Page 1
FLOATING BALL VALVES
These IPT Floating Ball Valves feature a two-way floating valve design to deliver reliable operation in most on-off process applications up to 10,000 psi. Adjustable packing, and a blow out resistant stem with stem bearing, provide high cycle life and low torque operation. Independently adjustable spring loaded seats provide long valve life and repeatable, leak-tight performance in critical service process isolation, sour gas, hydraulic process fluid and automated service with actuator applications, among others. Innovative Pressure Technologies CIRCLE NO. 58 ON READER REPLY CARD
BOLT-ON HEATING JACKETS
A new heating jacket element allows direct observation of high-temperature or temperature-sensitive process fluids without creating a cold spot on temperature controlled process piping. The new jacket fits directly on and around a standard L.J. Star view-thru visual flow indicator, exposing only the small area of the indicator’s viewing port to ambient temperature. These jackets are composed of “clamshell” halves consisting of a carbon or stainless steel pressure chamber within an aluminum casting. The jackets are precisely molded to maintain contact with the specific visual flow indicator in use. L.J. Star Inc. CIRCLE NO. 60 ON READER REPLY CARD
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3/4/2009 3:00:51 PM
focus on ... process components
www.cienmagazine.com april 2009
NEW DRYER TECHNOLOGY reduces resin drying time to 30 minutes by Bruce Boyers
M
any injection moulders are adopting new technology to drive down resin drying times for faster start-up, increased throughput and overall energy savings. A problem for the injection moulding industry has always been the drying of hygroscopic resins, as added moisture can result in product defects. Hygroscopic resins have a natural attraction to water molecules, causing them to take up and retain water as soon as they are exposed to humid air. These resins include the partially hygroscopic such as ABS, acetal, polycarbonate, PBT, LCP, and some TPOs, TPEs, and TPUs and range to highly problematic difficult-to-dry materials such as bottle-grade PET and Nylon. For many years, desiccant dryers have been the norm for resin drying, and facilities have had to live with drying times of two to four hours per load. However, in today’s highly competitive injection moulding market, finding new methods to perform work faster and at less cost while still maintaining quality is paramount. The latest target in this drive for efficiency: the application of new technologies that reduce resin drying times to 30 minutes or less for faster production start-up, increased throughput or reduced energy costs. ”Very often, if we have to use a desiccating dryer, the mould will be all ready to go and they’ll still have to have the machine sit for another couple of hours waiting for the plastic to fully dry,” said Mike Torpey, Vice President and General Manager of W.K. Hillquist Plastic Injection Molding. “It’s probably an additional hour’s time spent every time we change materials to clean the desiccating dryers, which means that every time we change, the press is not running an additional hour.” Other traditional methods fared badly also as regards drying times. Tyco Electronics, a manufacturer of electronic connectors for the auto industry, utilizes injection moulding in the manufacture of electronic connector housings. For its regrind process, Tyco was using conventional dryers and regrind blenders. Not only was this method time-consuming requiring five to seven hours drying time — but ineffective at removing moisture as well. “Our regrind process was picking up moisture in the blending process, so it had to be re-dried using a conventional dryer,” said Michael Nordahl, Tyco’s Chief Engineer. Many facilities are now discovering advanced methodology that brings hygroscopic resin drying times down to as little as 30 minutes, and Tyco has been among these. “I would say on average we’ve saved five to seven hours per load,” Nordahl says. “Not only are our initial start-ups faster, but each re-start is easier too.” W.K. Hillquists’s Mike Torpey has also found this technology extremely beneficial. “When we’re starting a new job, it certainly allows us to get the jobs running at least a couple of hours ahead of time because we don’t have to pre-dry the material from two to four hours,” he said. “So on start-ups we definitely see at least a couple of hours savings each time we run the job.” Both Torpey and Nordahl are utilizing the Speedryer from Canam Manufactured Products. The dryer uses the rapid application of heat to increase the vapour pressure inside plastic pellets and to force entapped moisture to the pellet surface. A counter flow of heated air strips the moisture from the pellet and transports it away to the atmosphere leaving dry plastic. Nordahl has also found this method
to be far more effective as regards stress on material and moisture removal. “The application of the Speedryer corrected our moisture problem improving material degradation and increased our processing window, particularly on nylons,” he said. ”We’ve basically tried many kinds of plastics with them and we’ve had very good success with most materials,” Torpey said. Another benefit has been energy savings – this technology utilizes about 25 percent of the energy normally required for desiccant dryers. “They are extremely more energy-efficient than a desiccant dryer because of the lack of moving parts and blowers and big heater banks,” said
PMI912_EngPWR_CIEN
3/25/09
Torpey. “The cost per hour to dry the plastic is very reasonable.” These hopper dryers mount right on the feed throat, and Torpey has found the smaller footprint and reduction in mechanical complexity has meant easier maintenance. “They’re small,” he reported, “We don’t have to have this monstrous dryer on the floor taking floor space; basically it mounts right on top of the machine. They are easy to set up on the machines and also very easy to clean. They are very trouble-free running. We’ve found that the overall maintenance cost is very inexpensive.” Canam Manufactured Products Inc. CIRCLE NO. 61 ON READER REPLY CARD
12:48 PM
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CIRCLE NO. 116 ON READER REPLY CARD
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12
focus on ... pumps, valves & fittings
april 2009 www.cienmagazine.com
PUMP TORQUE LIMITER
Parker Hannifin has introduced an optional torque limiter for 45 – 140 cc/rev model P1/PD series pumps to benefit customers who need automatic torque limiting for their mobile and industrial applications. This allows the use of smaller prime movers, resulting in more efficient use of fuel or electricity. The torque limiter adjusts flow in the circuit to keep the prime mover from stalling under heavy loads. To accomplish this, the torque limiter control monitors both pressure and displacement as measured by the pump’s hanger angle. It is a single spring unit that works with the Parker compensator, a ventable pressure limiter or a load sensing or remote venting circuit. Parker Hannifin CIRCLE NO. 62 ON READER REPLY CARD
PROPORTIONAL SYSTEM CONTROLLER
FLAPGATE AIRLOCKS
These Double Flapgate Airlock Valves are engineered and manufactured for extreme operating environments or highly abrasive media. The airlocks are specifically designed to control the rate of materials flow through a system and at the same time preventing air leakage by isolating the processing system’s pressures. Typical applications include: batch feeding, mixing, drying, pneumatic conveying, materials recovery, and dust collection. The airlock valves are built for applications involving elevated temperatures, highly abrasive products, wide pressure differentials, irregularly shaped products or oversized materials. Wm. M. Meyer & Sons, Inc. CIRCLE NO. 64 ON READER REPLY CARD
HYDRAULIC CALIBRATION HAND PUMP
The Series HCHP Hydraulic Calibration Hand Pump is designed to be a complete hand-held calibration system. Utilizing a patented, fully adjustable stroke control, the pump allows for fast pressure generation up to 10,000 psi (700 bar). The Series HCHP includes a built in triple filtration system to maintain pump operation in dirty conditions and an oversized check valve for smooth and controlled operation. Industrial grade materials like stainless steel, anodized hard coat aluminum, and shatterproof plastic ensure Series HCHP long-lasting structural integrity. Dwyer Instruments, Inc.
The Enfield C2 proportional system controller is designed to work with the company’s high-speed high-accuracy proportional pneumatic valves in a variety of applications, including intermediate positioning of air cylinders, precision pressure regulation, variable flow control, and precision force control. The C2 can be used to control non-pneumatic devices such as voice-coil actuators and linear electric drives, or as a stand-alone advanced PID controller for test and measurement or R&D applications. The C2 eliminates screwdriver adjustments with a backlit graphic LCD and membrane keypad to access intuitive menus to configure and tune the system. Enfield Technologies CIRCLE NO. 68 ON READER REPLY CARD
CIRCLE NO. 66 ON READER REPLY CARD
FITTINGS
LIQUID TIGHT FITTINGS
The Heyco-Flex™ III Liquid Tight Fittings and Flexible Tubing is designed for quick, easy and permanent assembly between the tubing and fittings so they can be used in both wet and dry applications. They resist corrosion, oil, weak acids, and salt water. No threading of the tube is required by installation which eliminates the possibility of cutting the tubing and creating leak paths. The fittings and tubing are flame retardant, non-toxic and UV resistant. They are rated for 3R applications, are made of nylon material and provide maximum flexibility for use in tight quarters. Mounting brackets are available. Heyco Products, Inc.
By reducing brake horsepower requirements, Viking® Gear and Vane Pumps offer lower energy costs than ANSI centifugal pumps even on the thinnest of liquids. The pumps have a broad performance range and designs. In general, whatever the viscosity, Viking’s iron internal gear pumps and stainless steel vane pumps consume less energy and frequently allow smaller motors. Viking Pump
Click-N-Seal™ connection fittings suit a wide range of fluid connection types. Previously available for flared and ferrule connections, the company now offers the same torque assurance for barbed fluid connections. The reusable fittings provide objective feedback to installers, preventing excess torque that can lead to leaks and flow problems. The pre-assembled Click-N-Seal prevents the fitting over or under-tightening in IVD and scientific equipment. When the correct torque is reached, the reusable Click-NSeal produces a click the installer can feel and hear, and physically prevents tightening beyond that point. Diba Industries
CIRCLE NO. 67 ON READER REPLY CARD
CIRCLE NO. 69 ON READER REPLY CARD
HYDRAULIC PUMPS
The new Enerpac XA-series air-driven hydraulic pump provides high delivery, is accurately controllable and ergonomic. The pump features XVARI® Technology which replaces the linear air motor technology with a more accurate metering of the hydraulic air flow, as well as higher delivery and efficiency. To prevent possible leakage with tilting and to prevent the internal pollution, a closed oil reservoir was assumed, as well as a slightly larger base area for the stability of the pump. Enerpac
CIRCLE NO. 63 ON READER REPLY CARD
CIRCLE NO. 65 ON READER REPLY CARD
PUMPS
REMOVE ‘ALMOST IMPOSSIBLE’ BUILD-UP
HEAVY DUTY, PERFORMANCE TESTED HEAVY DUTY capability plus
easy to use!
TACKLE GLUE, PAINT, RUST, DIRT, RESIN, GREASE & TILE ON STEEL & CONCRETE FLOORS, WALLS & EQUIPMENT IN HAZARDOUS & NON-HAZARDOUS ENVIRONMENTS WITH OUR LONG REACH PNEUMATIC SCALER.
Allan Fyfe Equipment Limited Celebrating Over 50 Years! 261 Bowes Road, Concord, Ontario L4K 1H8 Ontario: 905-669-1313 • Quebec 514-336-4974 • www.allanfyfe.com CIRCLE NO. 117 ON READER REPLY CARD
CIRCLE NO. 118 ON READER REPLY CARD
CIRCLE NO. 119 ON READER REPLY CARD
Industrial Literature Reviews
www.cienmagazine.com april 2009
NEW TankJet™ 4 TANK WASHER
CONDENSED REEL CATALOGUE
Reelcraft Industries introduces a new “Condensed Reel Catalogue” showcasing Reelcraft’s bestselling line of high quality, industrial grade hose, cord and cable reels in just 12 pages. Designed for low, medium and high-pressure tasks, the applications range from air, water, oxygen/acetylene, dual welding, fuel and oil handling to heavy-duty chassis lubrication. www.reelcraft.com Reelcraft Industries, Inc.
A new high-impact washer provides more effective cleaning of large tanks. The TankJet 4 produces stable, solid stream sprays for increased, consistent impact over the entire operating pressure range. The unit is compact, customizable and can be moved from tank-to-tank or permanently installed. TankJet 4 is ideal for cleaning blenders, brewery/food tanks, tanker trucks and more. www.spray.com Spraying Systems Co.
FREE CATALOGUE CIRCLE NO. 91
FREE CATALOGUE CIRCLE NO. 92
DESIGNER TEXTURED METALS
LIFTING MAGNETS
McNichols® Designer Textured Metals catalogue includes Patterned, Bead Blasted and Polished finishes, coloured stainless steel and other custom art finishes. These finishes offer aesthetic appeal and durability. They are lightweight, corrosion resistant, hygienic, and environmentally friendly. The variety and flexibility of finish choices make it easy to create custom designs. www.mcnichols.com McNichols Co.
Eriez offers the widest selection of compact permanent lift magnets. SafeHold is available in four different styles to meet any price or performance requirement. Safely lift up to 10,000 lbs with a 2:1 safety factor. Request a free “Choose & Use Lifting Magnets” brochure at www.eriez.com
Eriez FREE CATALOGUE CIRCLE NO. 95
FREE CATALOGUE CIRCLE NO. 94
PLASTIC FASTENERS
FREE CATALOGUE CIRCLE NO. 97
ACCESSORIES – AIR AND DUST HANDLING SYSTEMS
This fully illustrated, 8page catalogue features a wide variety of accessories including: stamped and rolled angle rings, blast gates, galvanized spiral duct, diverters, clean outs, nozzles, duct silencers, rotary air locks, exhaust fans, etc., etc… www.nrmurphy.com
N.R. Murphy Ltd. FREE CATALOGUE CIRCLE NO. 93
BOKER’S FREE 2009 WASHER CATALOGUE Boker’s FREE Washer Catalogue has over 23,000 non-standard sizes available with no tooling charges. Outside diameters of 0.080” to 5.140”, a wide range of IDs and thicknesses, and 2,000 material variations provide millions of possibilities. Materials include low-carbon sheet steel, five types of spring steel, stainless steel, aluminum, brass, copper, nickel, silver and non-metallics. ISO 9001:2000 registered. www.bokers.com/cien Boker’s Inc. FREE CATALOGUE CIRCLE NO. 96
The NEW full line catalogue #37 is over 250 pages and details more than 20,000 plastic fasteners to accommodate a wide range of applications. This FREE catalogue features 8 NEW product lines with 158 new items. FREE ENGINEERING SAMPLES are available upon request. www. microplastics.com
Micro Plastics, Inc.
13
ESBAND® TRULY ENDLESS, WOVEN FLAT BELTS
MACHINE GUARDING SAFETY PRODUCTS
FREE CATALOGUE CIRCLE NO. 98
FREE CATALOGUE CIRCLE NO. 99
BRECOflex CO., L.L.C. offers truly endless woven flat belts in their B210 Esband® catalogue. The catalogue contains extensive technical information about truly endless, woven flat belts, including belt specifications & characteristics, coating & carcass materials, coefficients of friction, calculation examples, crowned pulley designs and much more! www.brecoflex.com BRECOflex CO., L.L.C.
Schmersal’s new handbook and catalogue presents design techniques to meet ANSI, OSHA and European safety standards. Topics include risk assessment, use of safety controllers, and control reliability. CE-compliant and UL-CSA listed products include keyed interlock switches, noncontact safety sensors, hinged safety interlocks, plus more. www.schmersalcanada.com Schmersal
focus on ... pumps, valves & fittings
FULL FLANGE SYSTEM SEALLESS PUMP LINE
The non-metallic fiberglass reinforced plastic (FRP) magnet-drive pump by Fybroc now includes a 4x6x10 pump size. The FRP thermoset construction design features a one-piece reinforced casing with no separate liners. Designed utilizing state-of-the-art magnets, the latest silicon carbide shaft and sleeve bearing materials, and vinyl ester, vinyl ester with BPO-DMA cure system, or epoxy wetted parts, the Series 2530 provides excellent corrosion resistance against acids, bleaches, caustics, solvents, seawater, brine and hundreds of difficult services. The Series 2530 pump is now available in ten sizes. Fybroc Division, Met-Pro Pump Group CIRCLE NO. 70 ON READER REPLY CARD
PROGRAMMABLE DISPENSING
The new PDS-100 is a programmable dispensing system which uses precision stepper motors to control a variety of FMI’s patented valveless piston pumps. It has a range from 500 nanoliters per dispense to 2 liters per minute continuous flow. It will accommodate all FMI pump sizes in both fixed and adjustable displacement configurations. The pump heads are integrally mounted to the control unit which is housed in a rugged anodized aluminum enclosure. The control unit includes the stepper motor drives as well as programmable driver electronics. Fluid Metering Inc. CIRCLE NO. 71 ON READER REPLY CARD
The Full Flange System makes Code 61 and Code 62 hydraulic connections faster and easier to assemble because of a patent-pending design that enables the flange to be attached to a hose after the fitting has been crimped on. Parker’s new onepiece full flange connection is positioned on the fitting after it has been crimped, and is held in place by a high-tensile stainless steel retaining ring. Once the flange engages the retaining ring, the flange is held securely in place, and this makes installation to the port a cinch because you’re not fumbling with two flange halves. The system gives end-users the ability to route hoses through tight spaces where assemblies with the flange end already attached would not fit. It can also be used repeatedly because the flange is not permanently locked on the fitting. Parker Hannifin Corporation CIRCLE NO. 72 ON READER REPLY CARD
BUTTERFLY VALVE
The Type 567 Butterfly Valve is available in large diameter sizes up to 12 inches. The new corrosion-risk valve incorporates a double eccentric operating principle that provides improved wear and easier operation over traditional eccentric style butterfly valves. Typical applications include industrial water treatment, potable water treatment, swimming pools, water parks and waste water systems in such industries as chemical, chemical distribution, electroplating and power plants. Key to the valve’s double eccentric disc design is the off-centre shaft that allows the disc to completely disengage from the disc seal even when partially open. This reduces seal friction and improves seal wear characteristics and provides better protection against pressure surges. GF Piping Systems CIRCLE NO. 73 ON READER REPLY CARD
14
focus on ... pumps, valves & fittings
april 2009 www.cienmagazine.com
POSITIVE DISPLACEMENT HIGH-PRESSURE PUMP
Hotsy’s high-pressure pump for industrialgrade pressure washers now features NESTechnology™, which stands for Nested Seal Technology, where the pump actually “nests” the seals of the pump’s high pressure packing assembly in place, supporting the side walls, and resulting in greatly increased seal life. The unique technology of the nesting assembly includes new high and low-pressure U-shaped seals surrounded by thicker brass pressure rings. This provides better wall support while withstanding higher water temperatures. Hotsy CIRCLE NO. 74 ON READER REPLY CARD
Web Directory NR Murphy
Dust problems? Then check out N.R. Murphy Limited’s website. Since 1943, N.R. Murphy has solved thousands of dust problems. We build Dust Collection Equipment.
www.nrmurphy.com
Event Updates April 20-22, 2009 — Health & Safety Canada 2009, IAPA, Metro Toronto Convention Centre, Toronto, ON 1800-406-4272; (905) 614-4272; Fax: (905) 614-1414; e-mail: conference@ iapa.ca; www.iapa.ca April 20-24, 2009 — Hannover Fair, Hannover Exhibition Grounds, Hannover, Germany 1-800-727-4183; (416) 690-0331; email: info@hfcanada.com; www.hfcanada.com May 12 – 14, 2009 — Advanced Manufacturing Expo, Society of Manufacturing Engineers (SME), Place Bonaventure, Montreal, Quebec 888-322-7333; www.pmds.ca & www.simu.ca May 12-14, 2009 — Plant Maintenance & Design Engineering Show,
BRASS INLINE CHECK VALVES
Series BICV Brass Inline Check Valves are suitable for use in a broad array of service mediums including compatible oils, gases, fuels and hydrocarbons. They incorporate a soft seat for a bubble-tight shutoff and are spring-loaded for rapid reseating at high and low temperatures. The Series BICV was designed with a smooth flow profile to minimize head loss and accumulation of debris. The low 0.5 psig (0.04 bar) cracking pressure and patented guided-disc technology ensure reliability at low and high service pressure. The series comes in 11 different connection sizes, ranging from ¼” to 4”. Dwyer Instruments, Inc.
The Moyno® 1000 positive displacement pump is engineered for trouble-free operation in a variety of services including shear sensitive chemical feeds, adhesives, lime, polymer metering, slurries and viscous crude oil transfer applications. The pin-type universal joint is sealed and lubricated, providing long life with minimum maintenance. Standard flange, close-coupled and open throat hopper models are available. A key feature of the pump is a two-piece drive shaft which allows easy assembly, maintenance and mechanical seal access. This drive shaft configuration eliminates the need for complete pump disassembly when servicing the mechanical seal. Moyno, Inc. CIRCLE NO. 78 ON READER REPLY CARD
SWITCHING BALL VALVES
6000 PSI Compact Switching Ball Valves feature Trunnion-style ball construction to deliver reliable 3-way performance at working pressures up to 6000 psi (414 bar) in a bottom-ported, compact 81.3mm x 31.8mm x 63.5mm package. The bottom ported 3-way design eliminates additional tube bending and the use of additional fittings to minimize potential leak paths. These patent-pending ball valves deliver bi-directional flow with low operating torque, and feature a blow-out proof stem for increased safety. They are well suited for use in applications such as fluid diversion, instrument air lines, high pressure instrument lines, control panels, automated service with actuator and general plant service. Innovative Pressure Technologies CIRCLE NO. 80 ON READER REPLY CARD
CIRCLE NO. 76 ON READER REPLY CARD
OIL WELL PUMP MOTORS
The Elektrimax Design “D” Oil Well Pump motors are designed for applications in hostile oil field conditions. The TEFC AC Design “D” motor is suited for beam pumping units, punch presses and similar applications that demand high slip and high torque motor solutions. Available from 3-100HP in 1200 RPM motor speeds, the motors feature epoxy coating for rust and corrosive environment protection and are VPI process applied for optimal electrical performance. Oversized regreaseable bearings on both drive end and opposite drive end boost motor life while an IP55 protection degree insures dust and water defense. Toolmex Corporation CIRCLE NO. 75 ON READER REPLY CARD
Society of Manufacturing Engineers, Place Bonaventure, Montreal, Quebec 888-322-7333; www.pmds.ca & www.simu.ca May 28-30, 2009 — The 2009 PTDA Canadian Conference, Sheraton Fallsview Hotel & Convention Center, Niagara Falls, ON 312-516-2100; Fax: 312-516-2102; ptda@ptda.org; www.ptda.org June 16-18, 2009 — Western Manufacturing Technology Show, Society of Manufacturing Engineers, Northlands Park-AgriCom, Edmonton, Alberta 888-322-7333; www.wmts.ca October 19-22, 2009 — Canadian Manufacturing Technology Show (CMTS), Society of Manufacturing Engineers, Direct Energy Centre, Toronto, ON www.cmts.ca
CIRCLE NO. 120 ON READER REPLY CARD
DIRECTIONAL CONTROL VALVE
Series SK-G01 Series Wet type Solenoid Operated Directional Control Valves are suited for outdoor hydraulic equipment applications. Featuring high dust and water resistance, as well as vibration-proof performance, the SK-G01 withstands environmental elements for long-term reliability. Nachi’s GK-G01 is designed to include a Deutsch connector. The valve offers large capacity and high pressure with minimal pressure loss and low switching noise. These valves are also available in shockless types and with diode built-in coils. Nachi America Inc. CIRCLE NO. 79 ON READER REPLY CARD
VOICE COIL ACTUATOR
Designed with high force sensitivity in a lightweight housing, the cylindrical Voice Coil Actuator provides extremely fast control of valve opening and closing. Used in conjunction with a high performance motion controller or other device, the actuator is capable of providing precise positioning, velocity, and acceleration in applications where exacting precision is critical. The new actuator is available in small sizes for installation into products with tight space constraints. BEI Kimco Magnetics CIRCLE NO. 81 ON READER REPLY CARD
Index of Advertisers
RS#
ADVERTISER
PAGE #
112
Air Technical Industries. . . . . . . . . . . . . . . . . . . . 8
119
Allan Fyfe Equipment Ltd. . . . . . . . . . . . . . . . . 12
106
ASCO Valve Canada . . . . . . . . . . . . . . . . . . . . . 3
122-126
Automation Direct . . . . . . . . . . . . . . . . . . . . . . 16
120
Bird-X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
113
Cords Canada Ltd. . . . . . . . . . . . . . . . . . . . . . . . 9
111
Coxreels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
109
Exair Corporation . . . . . . . . . . . . . . . . . . . . . . . . 7
117
Fluid Metering, Inc. . . . . . . . . . . . . . . . . . . . . . 12
108
Gorman-Rupp of Canada Ltd. . . . . . . . . . . . . . . 5
107
Hannay Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
114
Master Bond Inc. . . . . . . . . . . . . . . . . . . . . . . . 10
118
McNichols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
116
Pioneer Magnetics . . . . . . . . . . . . . . . . . . . . . 11
101-105
Schmersal Canada, Ltd. . . . . . . . . . . . . . . . . . . . 2
121
Spraying Systems Co.. . . . . . . . . . . . . . . . . . . . 15
110
Vi-Cas Manufacturing . . . . . . . . . . . . . . . . . . . . 8
115
Viking Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Experts in Spray Technology
Spray Nozzles
Spray Control
Spray Analysis
Spray Fabrication
Change the Way You Spray To Clean Tanks Faster We have dozens of ways to get tanks cleaner in less time. Our full range of solutions can:
Replacing manual cleaning with our motorized tank washers eliminated ongoing contamination problems and lowered operating costs for one manufacturer. Annual savings of $30,000 were reported on labor and downtime.
U Reduce labor, water, chemical and wastewater disposal costs U Minimize downtime and improve worker safety U Ensure process integrity for compliance Choose from fixed or fluid-driven tank wash nozzles, high impact motorized units, retractable tank washers and fully automated systems.
Learn more at spray.com/tankwash Request these helpful publications or visit our web site for more information on automated tank cleaning. U A Guide to Safe and Effective Tank Cleaning, Catalog 15 UÊTank Cleaning Automation White Paper, Bulletin 526
Now Buy Direct! Call 1-800-95-SPRAY Purchase directly from Spraying Systems Co.
AutoJet® Tank Cleaning System provides automated timing control and chemical injection
Tank wash lances can be customized for any tank wash nozzle
U Factory-direct pricing on the same quality products you already know U Spray nozzles, showers, headers, lances, automated systems and testing services
New TankJet™ 4 fluid-driven tank washers provide high-impact cleaning of large tanks – up to 98' (30 m) in dia.
U Buy online 24/7 at spray.com/ispray
1-800-95-SPRAY
|
spray.com
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Threadless design on fluid-driven 28500 nozzles prevents build-up
SprayCheck® TW detects pressure loss, clogging and rotation for cleaning validation
Specify and order standard nozzles spray.com/ispray CIRCLE NO. 121 ON READER REPLY CARD
$
89
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All Mod
Our shipping policies make it easier than ever to order direct from the U.S.! Free standard ground shipping is available for orders totaling over $300 U.S. (except for items which require LTL shipping, see Web site for details). Also, save on brokerage fees when -shipping standard ground to Canada - you can choose to allow AutomationDirect to nominate a broker for your shipment for parts shipping via standard ground. This can save you big on brokerage fees. See Web site for details and restrictions -
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els
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ProSense electronic pressure and vacuum sensors are a solid-state solution to problems with mechanical switches
PSD25 PRESSURE SWITCHES • Available in 145, 1450 and 5800 psi ranges • Simple setup using rotating adjustment dials • No moving parts in sensing technology ensure long-term stability without setpoint drift • No calibration required • LEDs indicate switching and operating status • Dual switching DC output via micro connector • Vibration and shock-resistant
www.automationdirect.com/canada
CURRENT SENSORS
PTD25 PRESSURE TRANSMITTERS
Switches and transmitters sense up to 2,000A, starting at $63
• Pressure models available in 15, 30, 100, 500, 1,000 and 3,000 psi ranges, or 0 to 100 inches water column, with 4-20 mA or 0-10V output options • Vacuum models measure up to 29 inches Hg, with 20-4 mA or 10-0V output options • Ceramic sensing element provides high burst/overpressure protection • Analog output via micro connector • Flexible film circuit results in compact size with excellent shock and vibration resistance • Robust stainless steel housing www.automationdirect.com For complete information or to order our free catalog, visit: www.automationdirect.com/pressure-sensors
1-800-633-0405
• Output options include 4-20mA or 0-10 VDC • Solid or split-core models for easy retrofit • Panel-mount or DIN rail adapter available for easy installation • 5-year warranty www.automationdirect.com/current-sensors CIRCLE NO. 122 ON READER REPLY CARD
PROXIMITY SENSORS Proximity sensors with voltage or current analog outputs measure distance to an object, starting at $91.75
• • • •
SIGNAL CONDITIONERS Convert, isolate and transmit your process signals, starting at $89
SOLO PROCESS CONTROLLERS 22 models available, starting at $89
• DC selectable model with 3-way isolation for $119 offers multiple input/output ranges • 4-20mA isolated signal conditioner for $89 • Thermocouple/mV isolated model for $119 • RTD Input signal conditioner for $119
• 1/32, 1/16, 1/8 and 1/4 DIN sizes, all with dual 4-digit, 7-segment display • Universal inputs support 18 signal types • Built-in auto-tuning • FREE configuration and monitoring software (download online)
www.automationdirect.com/proximity
www.automationdirect.com/signal_conditioners
www.automationdirect.com/process-controllers
CIRCLE NO. 123 ON READER REPLY CARD
CIRCLE NO. 124 ON READER REPLY CARD
8 mm models measure up to 4 mm distance 12 mm models measure up to 6 mm distance 18 mm models measure up to 10 mm distance 30 mm models measure up to 20 mm distance
CIRCLE NO. 126 ON READER REPLY CARD
CIRCLE NO. 125 ON READER REPLY CARD