Mountville Mills 2012

april 2012

Logo Mats

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Entrance Ma ts

Table Of Contents MAT PLACEMENT GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 IMAGE MAT COLLECTION PortalTM Nylon Logo Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Portal MessageMatsTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Superscrape ImpressionsTM Outdoor Logo Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

STANDARD MAT COLLECTION KaraatTM / KaraatTM Plus Heavy-Duty Nylon Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13 Unique DesignsTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CrystalTM Cotton Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Classic BrushTM Aggressive Nylon Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Washroom ServiceTM Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ANTI-FATIGUE MAT COLLECTION Complete ComfortTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Comfort FlowTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 AirflexTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Hog HeavenTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ROLLED GOODS AND TILE COLLECTION WaterhogTM Eco Elite Roll Goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 WaterhogTM Eco Premier Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ENVIRONMENTAL POLICY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 MAT RECYCLING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SAMPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Mountville Mills: Your complete mat source!

At Mountville Mills our mission is to be the leading supplier of floor mats for the textile rental industry through the application of superior customer service and manufacturing systems. We are committed to providing our customers with the best service levels in the industry along with the highest quality products available.

All of our products are designed for industrial and commercial applications and are backed by our unconditional 100% Customer Satisfaction Guarantee.

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Mat Placement Guide

IMAGE MAT COLLECTION

ANTI-FATIGUE MAT COLLECTION

STANDARD MAT COLLECTION

ROLLED GOODS AND TILE COLLECTION

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Image Mat Collection

PortalTM Nylon Logomats PortalTM Nylon Logo Mats

Portal™ logo mats are manufactured on a state-of-the-art digital printer. Colors are permanently dyed into the carpet and treated with Mountville’s exclusive StainStopper™ technology to prevent color loss.

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Features and Benefits • 3 Business Days to Dispatch!

• No Art Charges or Set Up Fees.

• Reproduction of fine details, shading and 3 dimensional images are easily achieved with Mountville’s printing technology.

• 100% Nitrile Rubber backing is chemical, grease and oil resistant.

#01 light grey

#02 mid grey

#03 dark grey

#04 anthracite

#06 light blue

#07 mid blue

#08 dark blue

#10 turquoise

#11 #12 light green glen green

#13

#14 navy

#15 dark green

#16 black

#17 lemon

#18 yellow

#20 orange

#21 light beige

#22 dark beige

#23 gold

#24 brown

#25 pink

#26 hot pink

#27 red

#28 brick red

#29 lilac

#30 purple

#31 fushia

#32 wine

#34 sky blue

dark brown

Standard sizes 60 x 85

85 x 300

115 x 250

150 x 250

75 x 85

115 x 180

115 x 300

150 x 300

85 x 115

115 x 200

150 x 200

Maximum size: 200 x 550 cm 200 x 200

85 x 150

115 x 240

150 x 240

200 x 300

Size variation: +/- 2%

Specifications Yarn: Type 6.6 Nylon Carpet weight: 800 gr/m2

Smooth backing

Claw backing

reinforced rubber edges

100% Nylon Carpet

Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2800 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing

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Portal MessageMatsTM

no smoking

pharmacy

welcome

coffee 1

coffee 2

Message Mats™ are designed to provide an important message or information for specific locations. Choose from a wide variety of stock designs to protect floors and prevent slip and fall accidents.

Standard sizes

Specifications

85 x 115

85 x 300

Yarn: Type 6.6 Nylon

85 x 150

115 x 180

Carpet weight: 800 gr/m2

Size variation: +/- 2%

Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2800 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing

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Superscrape ImpressionsTM Outdoor Logo Mats

Features and Benefits • Photographic quality images are printed on thermoplastic material and molded into rubber.

• UV resistant logo will not fade or wear off when exposed to sunlight.

• Textured slip resistant surface effectively removes dirt and soil.

• 100 % Nitrile Rubber is resistant to chemicals, greases and oils.

Multidirectional scraping action

Standard sizes

Specifications

Mat size:

Maximum logo size:

100% Nitrile Rubber

75 x 85

50 x 60

Total weight: 3600 gr/m²

85 x 150

60 x 120

Thickness: 3 mm

115 x 180

90 x 125

Labeling options: Not available

Size variation: +/- 5%

Backing options: Available in smooth backing only

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Standard Mat Collection

KaraatTM / KaraatTM Plus Heavy-Duty Nylon Mats

KaraatTM / KaraatTM Plus Solution Dyed mats are heavy-duty commercial mats that are highly effective in protecting floors from damaging dirt and moisture. These mats are manufactured with high-twist heat-set solution dyed nylon fibers for excellent colour and wash fastness.

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Features and Benefits • Manufactured with solution-dyed nylon fiber, which provides superior colour and wash fastness.

• 100 % Nitrile Rubber backing prevents curling and cracking in all types of weather.

• LutradurTM primary substrate will not fray, reduces linting, and provides a strong bond between the rubber and the carpet.

• High Twist heat set nylon fibers are resistant against crushing and allow dirt to filter into the mat rather than remaining on top of the carpeted surface.

KaraatTM Plus

#102 shadow grey

#103 silverstone

KaraatTM

#10* grey

#20 slate grey

#30 brown

#50* anthracite

#60 red

#70 blue steel

#80 blue

#90 black mink

Standard sizes 60 x 85

115 x 200

150 x 250

75 x 85

115 x 240

150 x 300

85 x 115

115 x 250

200 x 300* 200 x 300*

*Grey and Anthracite are the only colours available in widths wider than 150 cm. All other colours can be purchased in widths wider than 150 cm with a minimum order quantity of 100 linear meters.

85 x 150

115 x 300

85 x 300

150 x 200 Maximum size: 200 x 550 cm

115 x 180

150 x 240

Size variation: +/- 2 %

Specifications Yarn: Type 6 Solution Dyed Nylon Carpet weight: 700 gr/m2

Smooth backing

Claw backing

reinforced rubber edges

100% Nylon Carpet

Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2700 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing

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Unique DesignsTM

maze

dot

wave

circle

Unique DesignsTM allow you to create your own exclusive patterns. Choose from any of our 30 standard logo mat colours to create a unique design pattern for your marketplace. Mountville’s graphic designers will work with you to develop your Unique DesignsTM that will give you a competitive edge and an exclusive product for your customers. You can also choose from any of our 4 standard patterns.

Standard sizes

Specifications

60 x 85

115 x 200

150 x 250

75 x 85

115 x 240

150 x 300

85 x 115

115 x 250

200 x 200

85 x 150

115 x 300

200 x 300

85 x 300

150 x 200

115 x 180

150 x 240

Maximum size: 200 x 550 cm / Size variation: +/- 2%

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Yarn: Type 6.6 Nylon Carpet weight: 800 gr/m2 Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2800 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing

CrystalTM Cotton Mats

#10 black/white

#30 brown

#70 anthracite

• CrystalTM Cotton mats are the perfect product for stopping dirt and moisture from entering facilities.

• Cotton carpet surface offers excellent absorption and dust control properties.

• 100% Nitrile Rubber backing prevents curling and cracking in all types of weather.

Standard sizes

Specifications

60 x 85

115 x 180

150 x 200

Yarn: 100% Cotton

75 x 85

115 x 200

150 x 240

Carpet weight: 1050 gr/m2

85 x 115

115 x 240

150 x 250

Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm)

85 x 150

115 x 250

150 x 300

Total weight: 3050 gr/m2

85 x 300

115 x 300

Maximum size:150 x 550 cm / Size variation: +/- 2%

Backing options: Smooth, claw Also available in 3 mm rubber backing

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Classic BrushTM Aggressive Nylon Mats

• Coarse nylon fibers combined with traditional solution-dyed fibers create excellent

#82 onyx brush

scraping and wiping action for maximum soil reduction.

• LUTRADURTM primary substrate will not fray, reduces linting and provides a strong bond between the rubber and carpet.

• 100% Nitrile Rubber backing is chemical, grease and oil resistant and prevents cracking

Standard sizes

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Specifications

60 x 85

115 x 180

150 x 200

Yarn: Type 6 Nylon

75 x 85

115 x 200

150 x 240

Carpet weight: 850 gr/m²

85 x 115

115 x 240

150 x 250

Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm)

85 x 150

115 x 250

150 x 300

Total weight: 3000 gr/m²

85 x 300

115 x 300

Backing options: Smooth, claw

Special sizes available in 85, 115 and 150 widths

Also available in 3 mm rubber backing

up to 550 cm in length / Size variation: +/- 2%

Color: Onyx

WashRoom ServiceTM Mats

sink

urinal

#01 #02 coal black granite

Treated with

• Solution-Dyed Fabric is treated with the AEGIS® anti-microbial solution that controls odor-causing bacteria. AEGIS® is molecularly bonded to the fabric and will not wear off in the laundering process.

• “Water Dam” borders trap liquids in the mat and the polypropylene fabric is fast drying.

• Raised rubber nubs keep liquid and dirt below the surface of the mat.

• 100% launderable

Standard sizes

Specifications

Sink Mat: 85 x 135 Urinal Mat: 43 x 50

Surface: Type: 100% Solution Dyed Polypropylene Weight: 400 gr/m² Anti-microbial: AEGIS® AEM 5700 Backing: Type: Non-Slip SBR Rubber Thickness: 1.7 mm

Backing options: Smooth Labeling options: Unavailable Weight: 3.0 kg/m²

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Anti-fatigue Mat Collection

Complete ComfortTM

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Complete ComfortTM • Anti-microbial and slip resistant surface with bevelled edges for safety.

• 100 % closed cell Nitrile Rubber cushion is oil, grease, chemical resistant and welding safe.

launderable

Standard sizes

Specifications

60 x 90 / 90 x 150 / 90 x 300

Thickness: 1.6 cm

Special sizes available in 10 cm increments

Colour: Black

and in 90 cm widths up to 2200 cm in length Maximum size: 90 x 2200 cm / Size variation: +/- 5%

TM Comfort Flow

• Anti-microbial treated to guard against odors and degradation.

• Nitrile cushion is oil, grease, chemical resistant and ideal for wet applications.

Standard sizes

Specifications

54 x 86 / 86 x 142 / 86 x 277

Thickness: 1.18 cm

Size variation: +/- 5%

Colour: Black

AirflexTM

launderable

• Perfect for commercial applications and for work in wet or dry environments.

• AirFlexTM’s comfortable, functional dome design provides excellent relief from back and leg stress.

launderable

Standard sizes

Specifications

54 x 86 / 86 x 142

Colour: Black

Size variation: +/- 5%

Thickness: 1 cm 100 % Nitrile Rubber

Hog HeavenTM • 100% Nitrile Rubber surface is chemical, grease and oil resistant.

• Textured surface for superior slip resistance.

Standard sizes

Specifications

61 x 84 / 84 x 147

Thickness: 1.6 cm

Size variation: +/- 5%

Nitrile/PVC cushion Colour: Black

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Rolled Goods and Tile Collection

TM Hog TM Heaven Waterhog Eco Elite Roll Goods

INDOOR/OUTDOOR

#170 black smoke • 100% recycled fabric surface will not fade in the sun or rot in wet conditions.

• 100% resistant to bleach and sunlight.

• Heavy-Duty rubber backing is made from 20% recycled rubber content and stays in place.

• Exclusive rubber reinforced bi-level herringbone pattern effectively stores dirt and moisture beneath shoe level.

Standard size

Specifications

Size: 182 x 2042 cm

Surface:

Backing options: Smooth

Type: 100% post-consumer Pet Polyester Fiber

Labeling options: Unavailable

Weight: 850 gr/m²

Backing:

Rubber Nub Height: 9.53 mm

Type: 100% SBR Rubber (20% Recycled Content)

Pattern: Herringbone

Border Thickness: 1.7 mm

Rubber Nubs: 4.83 mm

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#173 grey ash

WaterhogTM Eco Premier Tile

• 100% recycled fabric surface will not fade in the sun or

INDOOR/OUTDOOR

#170 black smoke

#173 grey ash

rot in wet conditions.

• 100% resistant to bleach and sunlight.

• Heavy-duty rubber backing is made from 20% recycled rubber content and stays in place.

Easy to cut and install

• Fast absorbing, quick drying polypropylene.

Standard size

Specifications

45.72 x 45.72

Surface

Backing options: Claw

Type: 100% post-consumer PET Polyester Fiber

Backing:

Weight: 850 gr/m²

Type: 100% SBR Rubber (11% recycled content)

Rubber Nub Height: 11.11 mm

Border Thickness: 1.7 mm

Pattern: Geometric

Rubber Nubs: 4.83 mm

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Hog HeavenTM Environmental Policy

Mountville Mills is committed to reducing our environmental impact and continually improving our environmental performance as an integral and fundamental part of our business strategy and operating methods.

Our policy is to: • Wholly support and comply with or exceed the requirements of current environmental legislation.

• Minimize our waste and then reuse or recycle as much of it as possible.

• Minimize energy and water usage in our buildings and processes in order to conserve supplies, and minimize our consumption of natural resources.

• Apply the principles of continuous improvement in respect of air, water, noise and light pollution from our premises and reduce any impacts from our operations on the environment and local community.

• Purchase products and services that do the least damage to the environment and encourage others to do the same.

• Assess the environmental impact of any new processes or products we intend to introduce in advance.

• Ensure that all employees understand our environmental policy and conform to the high standards it requires.

• Address complaints about any breach of our Environmental Policy promptly and to the satisfaction of all concerned.

• Update our Environmental Policy annually in consultation with staff, associates and customers.

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Mat Recycling Program

Mountville is pleased to offer our customers the capability of recycling all obsolete or worn out rubber backed mats. We certify that none of the mats returned will be sent to a landfill. Returned mats are either recycled into non-launderable mats or converted for use as boiler fuel.

GUIDELINES FOR RETURNING MATS FOR RECYCLING: 1. All mats must be returned to: Mountville Mills Klein Frankrijk 38 9600 Ronse Belgium 2. The shipment must be sent PREPAID. Feel free to contact our Customer Service department for carrier suggestions if you do not have a preferred shipping company.

3. Mats must be reasonably clean and dry.

4. Mats must be stacked and strapped onto a wooden pallet or packed in a corrugated box.

5. The containers must be marked clearly and labeled in large letters, “MATS FOR RECYCLING�.

6. There are no minimums for mats to be returned for recycling.

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Hog HeavenTM Accessories

Label options Different types of property markings are available for marking the corners, back or borders of mats. These labels help promote your company and reduce theft by identifying your products.

Property Marks:

Back label

Corner label

Custom ID-Labels:

ID - logo

RFID - chips

Teebaud Non-Skid Underlay Teebaud Non-Skid Underlay is the perfect solution to ‘walking’ mats.

This sticky product was designed to help the mat stay in position on the floor. It is applicable on both hard floor and carpeted surfaces and can be used on mats with claw as well as smooth backing.

The Teebaud is available in one size: 60 x 120

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Border label

Samples

Portal Bound sample

Karaat Chain Set

Karaat Plus Chain set

Crystal Chain Set

Classic Brush swatch

Anti-fatigue Mat Chain Set

SuperScrape Impression

Portal and Karaat swatch

4-Panel mat

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Mountville Mills Klein Frankrijk 38 9600 Ronse Belgium Tel. + 32 (0) 55 31 95 97

TM Fax +Heaven 32 (0) 55 31 39 01 Hog www.mountville.eu

mats@mountville.eu