april 2012
Logo Mats
ats M al i r st u d In ats M l Dust Contro
Entrance Ma ts
Table Of Contents MAT PLACEMENT GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 IMAGE MAT COLLECTION PortalTM Nylon Logo Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Portal MessageMatsTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Superscrape ImpressionsTM Outdoor Logo Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
STANDARD MAT COLLECTION KaraatTM / KaraatTM Plus Heavy-Duty Nylon Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13 Unique DesignsTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CrystalTM Cotton Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Classic BrushTM Aggressive Nylon Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Washroom ServiceTM Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ANTI-FATIGUE MAT COLLECTION Complete ComfortTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Comfort FlowTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 AirflexTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Hog HeavenTM Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ROLLED GOODS AND TILE COLLECTION WaterhogTM Eco Elite Roll Goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 WaterhogTM Eco Premier Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ENVIRONMENTAL POLICY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 MAT RECYCLING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SAMPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mountville Mills: Your complete mat source!
At Mountville Mills our mission is to be the leading supplier of floor mats for the textile rental industry through the application of superior customer service and manufacturing systems. We are committed to providing our customers with the best service levels in the industry along with the highest quality products available.
All of our products are designed for industrial and commercial applications and are backed by our unconditional 100% Customer Satisfaction Guarantee.
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Mat Placement Guide
IMAGE MAT COLLECTION
ANTI-FATIGUE MAT COLLECTION
STANDARD MAT COLLECTION
ROLLED GOODS AND TILE COLLECTION
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Image Mat Collection
PortalTM Nylon Logomats PortalTM Nylon Logo Mats
Portal™ logo mats are manufactured on a state-of-the-art digital printer. Colors are permanently dyed into the carpet and treated with Mountville’s exclusive StainStopper™ technology to prevent color loss.
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Features and Benefits • 3 Business Days to Dispatch! • No Art Charges or Set Up Fees. • Reproduction of fine details, shading and 3 dimensional images are easily achieved with Mountville’s printing technology. • 100% Nitrile Rubber backing is chemical, grease and oil resistant.
#01 light grey
#02 mid grey
#03 dark grey
#04 anthracite
#06 light blue
#07 mid blue
#08 dark blue
#10 turquoise
#11 #12 light green glen green
#13
#14 navy
#15 dark green
#16 black
#17 lemon
#18 yellow
#20 orange
#21 light beige
#22 dark beige
#23 gold
#24 brown
#25 pink
#26 hot pink
#27 red
#28 brick red
#29 lilac
#30 purple
#31 fushia
#32 wine
#34 sky blue
dark brown
Standard sizes 60 x 85
85 x 300
115 x 250
150 x 250
75 x 85
115 x 180
115 x 300
150 x 300
85 x 115
115 x 200
150 x 200
Maximum size: 200 x 550 cm 200 x 200
85 x 150
115 x 240
150 x 240
200 x 300
Size variation: +/- 2%
Specifications Yarn: Type 6.6 Nylon Carpet weight: 800 gr/m2
Smooth backing
Claw backing
reinforced rubber edges
100% Nylon Carpet
Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2800 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing
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Portal MessageMatsTM
no smoking
pharmacy
welcome
coffee 1
coffee 2
Message Mats™ are designed to provide an important message or information for specific locations. Choose from a wide variety of stock designs to protect floors and prevent slip and fall accidents.
Standard sizes
Specifications
85 x 115
85 x 300
Yarn: Type 6.6 Nylon
85 x 150
115 x 180
Carpet weight: 800 gr/m2
Size variation: +/- 2%
Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2800 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing
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Superscrape ImpressionsTM Outdoor Logo Mats
Features and Benefits • Photographic quality images are printed on thermoplastic material and molded into rubber. • UV resistant logo will not fade or wear off when exposed to sunlight. • Textured slip resistant surface effectively removes dirt and soil. • 100 % Nitrile Rubber is resistant to chemicals, greases and oils.
Multidirectional scraping action
Standard sizes
Specifications
Mat size:
Maximum logo size:
100% Nitrile Rubber
75 x 85
50 x 60
Total weight: 3600 gr/m²
85 x 150
60 x 120
Thickness: 3 mm
115 x 180
90 x 125
Labeling options: Not available
Size variation: +/- 5%
Backing options: Available in smooth backing only
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Standard Mat Collection
KaraatTM / KaraatTM Plus Heavy-Duty Nylon Mats
KaraatTM / KaraatTM Plus Solution Dyed mats are heavy-duty commercial mats that are highly effective in protecting floors from damaging dirt and moisture. These mats are manufactured with high-twist heat-set solution dyed nylon fibers for excellent colour and wash fastness.
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Features and Benefits • Manufactured with solution-dyed nylon fiber, which provides superior colour and wash fastness. • 100 % Nitrile Rubber backing prevents curling and cracking in all types of weather. • LutradurTM primary substrate will not fray, reduces linting, and provides a strong bond between the rubber and the carpet. • High Twist heat set nylon fibers are resistant against crushing and allow dirt to filter into the mat rather than remaining on top of the carpeted surface.
KaraatTM Plus
#102 shadow grey
#103 silverstone
KaraatTM
#10* grey
#20 slate grey
#30 brown
#50* anthracite
#60 red
#70 blue steel
#80 blue
#90 black mink
Standard sizes 60 x 85
115 x 200
150 x 250
75 x 85
115 x 240
150 x 300
85 x 115
115 x 250
200 x 300* 200 x 300*
*Grey and Anthracite are the only colours available in widths wider than 150 cm. All other colours can be purchased in widths wider than 150 cm with a minimum order quantity of 100 linear meters.
85 x 150
115 x 300
85 x 300
150 x 200 Maximum size: 200 x 550 cm
115 x 180
150 x 240
Size variation: +/- 2 %
Specifications Yarn: Type 6 Solution Dyed Nylon Carpet weight: 700 gr/m2
Smooth backing
Claw backing
reinforced rubber edges
100% Nylon Carpet
Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2700 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing
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Unique DesignsTM
maze
dot
wave
circle
Unique DesignsTM allow you to create your own exclusive patterns. Choose from any of our 30 standard logo mat colours to create a unique design pattern for your marketplace. Mountville’s graphic designers will work with you to develop your Unique DesignsTM that will give you a competitive edge and an exclusive product for your customers. You can also choose from any of our 4 standard patterns.
Standard sizes
Specifications
60 x 85
115 x 200
150 x 250
75 x 85
115 x 240
150 x 300
85 x 115
115 x 250
200 x 200
85 x 150
115 x 300
200 x 300
85 x 300
150 x 200
115 x 180
150 x 240
Maximum size: 200 x 550 cm / Size variation: +/- 2%
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Yarn: Type 6.6 Nylon Carpet weight: 800 gr/m2 Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm) Total weight: 2800 gr/m2 Backing options: Smooth, claw Also available in 3 mm rubber backing
CrystalTM Cotton Mats
#10 black/white
#30 brown
#70 anthracite
• CrystalTM Cotton mats are the perfect product for stopping dirt and moisture from entering facilities. • Cotton carpet surface offers excellent absorption and dust control properties. • 100% Nitrile Rubber backing prevents curling and cracking in all types of weather.
Standard sizes
Specifications
60 x 85
115 x 180
150 x 200
Yarn: 100% Cotton
75 x 85
115 x 200
150 x 240
Carpet weight: 1050 gr/m2
85 x 115
115 x 240
150 x 250
Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm)
85 x 150
115 x 250
150 x 300
Total weight: 3050 gr/m2
85 x 300
115 x 300
Maximum size:150 x 550 cm / Size variation: +/- 2%
Backing options: Smooth, claw Also available in 3 mm rubber backing
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Classic BrushTM Aggressive Nylon Mats
• Coarse nylon fibers combined with traditional solution-dyed fibers create excellent
#82 onyx brush
scraping and wiping action for maximum soil reduction. • LUTRADURTM primary substrate will not fray, reduces linting and provides a strong bond between the rubber and carpet. • 100% Nitrile Rubber backing is chemical, grease and oil resistant and prevents cracking
Standard sizes
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Specifications
60 x 85
115 x 180
150 x 200
Yarn: Type 6 Nylon
75 x 85
115 x 200
150 x 240
Carpet weight: 850 gr/m²
85 x 115
115 x 240
150 x 250
Rubber: Nitrile (Border 2.5 mm / Center 1.5 mm)
85 x 150
115 x 250
150 x 300
Total weight: 3000 gr/m²
85 x 300
115 x 300
Backing options: Smooth, claw
Special sizes available in 85, 115 and 150 widths
Also available in 3 mm rubber backing
up to 550 cm in length / Size variation: +/- 2%
Color: Onyx
WashRoom ServiceTM Mats
sink
urinal
#01 #02 coal black granite
Treated with
• Solution-Dyed Fabric is treated with the AEGIS® anti-microbial solution that controls odor-causing bacteria. AEGIS® is molecularly bonded to the fabric and will not wear off in the laundering process. • “Water Dam” borders trap liquids in the mat and the polypropylene fabric is fast drying. • Raised rubber nubs keep liquid and dirt below the surface of the mat. • 100% launderable
Standard sizes
Specifications
Sink Mat: 85 x 135 Urinal Mat: 43 x 50
Surface: Type: 100% Solution Dyed Polypropylene Weight: 400 gr/m² Anti-microbial: AEGIS® AEM 5700 Backing: Type: Non-Slip SBR Rubber Thickness: 1.7 mm
Backing options: Smooth Labeling options: Unavailable Weight: 3.0 kg/m²
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Anti-fatigue Mat Collection
Complete ComfortTM
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Complete ComfortTM • Anti-microbial and slip resistant surface with bevelled edges for safety. • 100 % closed cell Nitrile Rubber cushion is oil, grease, chemical resistant and welding safe.
launderable
Standard sizes
Specifications
60 x 90 / 90 x 150 / 90 x 300
Thickness: 1.6 cm
Special sizes available in 10 cm increments
Colour: Black
and in 90 cm widths up to 2200 cm in length Maximum size: 90 x 2200 cm / Size variation: +/- 5%
TM Comfort Flow • Anti-microbial treated to guard against odors and degradation. • Nitrile cushion is oil, grease, chemical resistant and ideal for wet applications.
Standard sizes
Specifications
54 x 86 / 86 x 142 / 86 x 277
Thickness: 1.18 cm
Size variation: +/- 5%
Colour: Black
AirflexTM
launderable
• Perfect for commercial applications and for work in wet or dry environments. • AirFlexTM’s comfortable, functional dome design provides excellent relief from back and leg stress.
launderable
Standard sizes
Specifications
54 x 86 / 86 x 142
Colour: Black
Size variation: +/- 5%
Thickness: 1 cm 100 % Nitrile Rubber
Hog HeavenTM • 100% Nitrile Rubber surface is chemical, grease and oil resistant. • Textured surface for superior slip resistance.
Standard sizes
Specifications
61 x 84 / 84 x 147
Thickness: 1.6 cm
Size variation: +/- 5%
Nitrile/PVC cushion Colour: Black
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Rolled Goods and Tile Collection
TM Hog TM Heaven Waterhog Eco Elite Roll Goods
INDOOR/OUTDOOR
#170 black smoke • 100% recycled fabric surface will not fade in the sun or rot in wet conditions. • 100% resistant to bleach and sunlight. • Heavy-Duty rubber backing is made from 20% recycled rubber content and stays in place. • Exclusive rubber reinforced bi-level herringbone pattern effectively stores dirt and moisture beneath shoe level.
Standard size
Specifications
Size: 182 x 2042 cm
Surface:
Backing options: Smooth
Type: 100% post-consumer Pet Polyester Fiber
Labeling options: Unavailable
Weight: 850 gr/m²
Backing:
Rubber Nub Height: 9.53 mm
Type: 100% SBR Rubber (20% Recycled Content)
Pattern: Herringbone
Border Thickness: 1.7 mm
Rubber Nubs: 4.83 mm
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#173 grey ash
WaterhogTM Eco Premier Tile
• 100% recycled fabric surface will not fade in the sun or
INDOOR/OUTDOOR
#170 black smoke
#173 grey ash
rot in wet conditions. • 100% resistant to bleach and sunlight. • Heavy-duty rubber backing is made from 20% recycled rubber content and stays in place.
Easy to cut and install
• Fast absorbing, quick drying polypropylene.
Standard size
Specifications
45.72 x 45.72
Surface
Backing options: Claw
Type: 100% post-consumer PET Polyester Fiber
Backing:
Weight: 850 gr/m²
Type: 100% SBR Rubber (11% recycled content)
Rubber Nub Height: 11.11 mm
Border Thickness: 1.7 mm
Pattern: Geometric
Rubber Nubs: 4.83 mm
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Hog HeavenTM Environmental Policy
Mountville Mills is committed to reducing our environmental impact and continually improving our environmental performance as an integral and fundamental part of our business strategy and operating methods.
Our policy is to: • Wholly support and comply with or exceed the requirements of current environmental legislation. • Minimize our waste and then reuse or recycle as much of it as possible. • Minimize energy and water usage in our buildings and processes in order to conserve supplies, and minimize our consumption of natural resources. • Apply the principles of continuous improvement in respect of air, water, noise and light pollution from our premises and reduce any impacts from our operations on the environment and local community. • Purchase products and services that do the least damage to the environment and encourage others to do the same. • Assess the environmental impact of any new processes or products we intend to introduce in advance. • Ensure that all employees understand our environmental policy and conform to the high standards it requires. • Address complaints about any breach of our Environmental Policy promptly and to the satisfaction of all concerned. • Update our Environmental Policy annually in consultation with staff, associates and customers.
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Mat Recycling Program
Mountville is pleased to offer our customers the capability of recycling all obsolete or worn out rubber backed mats. We certify that none of the mats returned will be sent to a landfill. Returned mats are either recycled into non-launderable mats or converted for use as boiler fuel.
GUIDELINES FOR RETURNING MATS FOR RECYCLING: 1. All mats must be returned to: Mountville Mills Klein Frankrijk 38 9600 Ronse Belgium 2. The shipment must be sent PREPAID. Feel free to contact our Customer Service department for carrier suggestions if you do not have a preferred shipping company. 3. Mats must be reasonably clean and dry. 4. Mats must be stacked and strapped onto a wooden pallet or packed in a corrugated box. 5. The containers must be marked clearly and labeled in large letters, “MATS FOR RECYCLING�. 6. There are no minimums for mats to be returned for recycling.
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Hog HeavenTM Accessories
Label options Different types of property markings are available for marking the corners, back or borders of mats. These labels help promote your company and reduce theft by identifying your products.
Property Marks:
Back label
Corner label
Custom ID-Labels:
ID - logo
RFID - chips
Teebaud Non-Skid Underlay Teebaud Non-Skid Underlay is the perfect solution to ‘walking’ mats. This sticky product was designed to help the mat stay in position on the floor. It is applicable on both hard floor and carpeted surfaces and can be used on mats with claw as well as smooth backing.
The Teebaud is available in one size: 60 x 120
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Border label
Samples
Portal Bound sample
Karaat Chain Set
Karaat Plus Chain set
Crystal Chain Set
Classic Brush swatch
Anti-fatigue Mat Chain Set
SuperScrape Impression
Portal and Karaat swatch
4-Panel mat
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Mountville Mills Klein Frankrijk 38 9600 Ronse Belgium Tel. + 32 (0) 55 31 95 97
TM Fax +Heaven 32 (0) 55 31 39 01 Hog www.mountville.eu
mats@mountville.eu