ILH

July/A u g u s t 2 011

Industr ialLiftandH oist.com

Components Supplement Inside

Crane Users Converge in Houston

Crawler-Mounted Aerial Concepts Below-the-Hook Equipment

July/August 2011

Contents

On the Cover: Operators, facility managers, and safety professionals working with overhead cranes will have a chance to learn from peers at the Industrial Crane & Hoist Conference, July 19-20.

FEATURES 8 Conference Update Networking Options at Reach Expo and ICHC

In July, Maximum Capacity Media welcomes visitors to Houston, Texas, for the jointly held Reach Expo, Crane & Rigging Conference (CRC), and Industrial Crane & Hoist Conference (ICHC). The event is July 19-20 at the Crowne Plaza Houston/North Greenspoint hotel, conveniently located just eight miles from George Bush International Airport. Updates to the agenda and information on exhibitors with booths at reachexpo2011.com.

23 Site Review Safe Moving in a Fuel Storage Facility

The self-propelled modular transporter from Wheelift Systems is designed to increase safety and efficiency while transferring and aligning spent fuel casks at independent spent fuel storage installation facilities.

Upcoming Articles Cranes in Canada Telehandler Applications Ergonomics

4

Industrial Lift & Hoist

28 Trends & Technology

COLUMNS

Compact Concepts

By Katie Parrish and Guy Ramsey

By Richard Howes 2060 Vision

Looking for the right aerial work platform to meet the needs of a job may require users to think beyond traditional self-propelled scissors and boom lifts. For work sites that require a machine to fit in tight areas, provide low ground pressure, and work indoors and outside, track-mounted compact aerial lifts may be the best solution.

31 Product Focus What’s Under Your Hook?

Proper handling is essential to safe crane operations, and for many crane users, accessories like under-hook attachments are necessary to perform the job. Handling coils and steel plates, for example, may require custom-built grabs to manage the load. Additionally, lifting devices like shackles eliminate crowding around the master link, which ultimately makes the work area safer. This roundup of products includes information to make your job easier, as well as company news from manufacturers and suppliers.

6 Commentary

24 Best Practices

By Dan Cashin Proper Use of Choker Hitches

DEPARTMENTS 14

Headlines

18

From the MHIA

20

Products

34

Equipment in Action

34

Ad Index

industrialliftandhoist.com • July/August 2011

Commentary

2060 Vision

PRESIDENT Guy Ramsey 602-368-8552 gramsey@maxcapmedia.com

By Richard Howes

Publisher Mark Bridger 480-231-9672 mbridger@maxcapmedia.com

In a world of biennial and triennial trade shows and

Associate Publisher and Editor Richard Howes +44 (0)20 8318 7551 rhowes@maxcapmedia.com

economic forecasts, we tend to spend a lot of our lives planning for the future. For example, we know that throughput at U.S. ports is on an upswing and should continue to improve in the next few years as global economies—therefore, freight volumes—recover, and ports continue to prepare for the Panama Canal expansion project to be completed in 2014.

That year will see the second MODEX trade show, which will be introduced by the Material Handling Industry of America (MHIA) in Atlanta, Ga., next February.

The biennial show will alternate with Chicago’s ProMat 2013, ’15, and so forth.

Georgia is the home to nearly 11,000 providers of logistics services from core transportation and facilities to third-party logistics and software providers. The Port of Savannah is the fourth-largest container port and the fastest growing container port in the United States with 2.6 million TEU (Twenty-foot Equivalent Units) annually. The Panama Canal expansion, which will accommodate 12,000-TEU ships, is set to reshape global trade patterns and be a major supply chain game-changer for the east coast of the United States, according to the MHIA. Despite all this diligent forward planning, few of us have dared gaze as far into the future as 2060, which was the focal point of Cargotec, Helsinki, Finland, at TOC Europe, a shipping, ports and terminals conference and exhibition, staged in June in Antwerp, Belgium. Its “Port 2060” vision (cargotec.com/port2060) aims to give a futuristic view of containerization in around 50 years time.

By 2060, Cargotec says, mega ports will be located offshore on artificial islands where layouts can be optimized. Floating feeder/river terminals that can be moved around in line with changing demands will support these ports. The container itself will remain in use, it says, based on the same compact, standardized format, but different materials might be used, while containers could be foldable and may have built-in intelligence to communicate destination, contents, and journey details.

One of the most interesting ideas generated by the Port 2060 project is that fully automatic lashing systems could form different container packages with up to 64 containers in a single moveable unit. Container crane lift capacities, it says, could increase from around 40-100 tonnes today to 1,000-2,000 tonnes, so they could handle such container packages in a single lift. Container storage could take place in terminals located in underground silos, as land will be at a premium by 2060.

While some current container ship designs will still be in operation, the majority of container vessels of the future will be fully automated, Cargotec says, or they will have a small crew with numerous energy-saving features, including solar technology.

They also will be designed so that a container block can be separated from the vessels if needed, allowing them to then pick up another cargo block and sail on.

Within the Port 2060 environment, automation is virtually the sole mode of operation. Artificial intelligence, widely used in daily life in 2060, will monitor port processes, thereby optimizing performance. Cargo-handling systems will use alternative energy sources or electric drives, and wheels will have been replaced by air cushion or magnetic levitation technologies. Handling equipment will have its own consciousness, allowing it to monitor wear and tear, and it will be able to order its own maintenance and repairs remotely.

Give this theme scope and ponder what your foundries and mills; alternative and traditional energy sites, such as solar, wind, and petrochemical; aerospace facilities; mines; and other manufacturing plants will look like 50 years from now. Are you daunted or ready for the next chapter of evolution?

6

July-August 2011 Volume 4, Issue 6

Industrial Lift & Hoist

vice president of operations Barbara Benton 800-231-8953, ext. 2114 bbenton@maxcapmedia.com

EDITORIAL & DESIGN

EDITORIAL DIRECTOR Tracy Bennett 816-536-7903 tbennett@maxcapmedia.com Contributing Editor Katie Parrish 480-241-5625 kparrish@maxcapmedia.com Staff Writer Lucy Perry 816-214-5032 lperry@maxcapmedia.com ART DIRECTOR Jeffery Hanson design@maxcapmedia.com

ADVERTISING SALES

800-231-8953 515-574-2312 (direct) • FAX 515-574-2361 Advertising Rates, Deadlines, and Mechanical Requirements furnished upon request.

ACCOUNT manager Cindy Boge 515-574-2312, ext. 2284 cboge@maxcapmedia.com ACCOUNT MANAGER Floyd Geopfert 515-574-2312, ext. 2278 fgeopfert@maxcapmedia.com ACCOUNT REPRESENTATIVE Jeff Shumar 602-368-8552 jshumar@maxcapmedia.com EVENTS COORDINATOR Franci Motz 602-368-8552 fmotz@maxcapmedia.com

CIRCULATION

800-231-8953, ext. 2267 Annual Subscription Rate: Third Class - $14.95 (10 issues per year)

Maximum Capacity Media LLC Publisher of Crane Hot Line, and Lift and Access magazines, and ILH eNews and Lifting 360 Enewsletters 1003 Central Ave., P.O. Box 1052 Fort Dodge, IA 50501 515-574-2312 • Fax: 515-574-2361 Change of Address: Send new address with mailing label to above address. Industrial Lift & Hoist is a registered trademark. Copyright 2011, All Rights Reserved. Reproduction in whole or in part without written permission is prohibited.

The information and advertising set forth herein has been obtained from sources believed to be reliable and has been compiled with great care. Maximum Capacity Media, LLC, however, does not warrant complete accuracy of such information and assumes no responsibility for any consequences arising from the use thereof or reliance thereon. Publisher reserves the right to reject or cancel any advertisement or space reservation at any time without notice. Publisher shall not be liable for any costs or damages if for any reason it fails to publish an advertisement. Our advertisers are solely responsible for the content of their respective advertisements appearing in this publication and Publisher shall not be responsible or liable in any manner for inaccuracies, false statements, or any material in such advertisement infringing upon the intellectual rights of others. This publication may not be reproduced, in whole or part, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopied, recorded, or otherwise, without the prior written permission of the publisher.

Members of:

industrialliftandhoist.com • July/August 2011

Conference Update

Networking Options at Reach Expo and ICHC Exhibitors represent range of crane and rigging products and services.

In July, Maximum Capacity Media

welcomes visitors to Houston, Texas, for the jointly held Reach Expo, Crane & Rigging Conference (CRC), and Industrial Crane & Hoist Conference (ICHC). The event takes place July 19-20 at the Crowne Plaza Houston/North Greenspoint hotel, conveniently located just eight miles from George Bush International Airport.

This issue, we’ve included updates to the agenda, as well as information on exhibitors with booths at Reach Expo 2011. For registration information, call 602-368-8552 or visit ReachExpo2011.com.

Industrial Crane & Hoist Conference Agenda

Day One 7:00 a.m. Registration and Breakfast 8:30 a.m. Event Welcome Richard Howes, Associate Publisher & Editor, Maximum Capacity Media 8:40 a.m. Event Partner Introduction 8:45 a.m. Keynote and Market Overview Hal Vandiver, CEO, Vandiver and Associates, Inc. 9:00 a.m. Certification and Training—1926.1400 Applicability to Overhead and Gantry Cranes Ted Blanton, President & CEO, North American Crane Bureau (NACB)

12:15 p.m. Lunch and Reach Expo

7:00 a.m. Registration and Breakfast 8:30 a.m. Event Welcome Back Richard Howes, MCM 8:35 a.m. Event Partner Introduction

2:15 p.m. Effective Overhead Crane Standards: What Are They? How Are They Created? Where Are They Going?

Tom Berringer, Sales/Project Manager, Gantrex Inc., a member of the Gantry Group

9:40 a.m. Telescopic Hydraulic Gantries—Regulations and Standards David Duerr, P.E., 2DM Associates, Inc.

3:00 p.m. Break and Reach Expo 3:30 p.m. Planning a Critical Lift Mike Parnell, President, ITI Field Services

10:30 a.m. Break and Reach Expo

4:15 p.m. Health & Safety Benefits of Automated Material Handling Systems Dan Beilfuss, Director of Sales, Material Handling, Magnetek, Inc.

Industrial Lift & Hoist

Day Two

1:45 p.m. Remote Controls Case Study Jeremy Pearson, Director of Sales, USA, EOT cranes, Industrial Locomotives, Cattron Group International

9:45 a.m. Product Certification: What You Need to Know?

Chris Hess, Manager of Engineering, Harrington Hoists Inc.

11:00 a.m. Best Practices for Structural Inspections of Overhead Cranes Gary Davis, P.E., Director of Consulting Services, Integrated Machinery Solutions 8

11:45 a.m. Hoist Case Study Presented by a Representative of Columbus McKinnon and a Local End User

5:00 p.m. Closing Remarks Richard Howes, MCM

8:40 a.m. Sling Inspection Simplified Mike Gelskey, President, Lift-It Manufacturing Company Inc.

10:30 a.m. Break and Reach Expo 11:00 a.m. Wire Rope on EOT Cranes Scott Fleming, Manager of Training and Education, Unirope Limited 11:45 a.m. Ergonomics in Industrial Facilities Mike Keim, Ingersoll Rand, on behalf of the Ergonomics Assist Systems and Equipment (EASE) Council, an industry group council of the MHIA. 12:30 p.m. Lunch and Reach Expo

2:00 p.m. Crane Ownership Panel Discussion Panelists include Peter Cooke and Tom Reardon of Columbus McKinnon, a representative of Turner Industries, Michael Keim of Ingersoll Rand, and Chris Hill of R&M Materials Handling 3:00 p.m. Standard Cranes Chris Hill, Regional Sales Manager, R&M Materials Handling Inc.

Gary Davis

Dan Beilfuss

3:30 p.m. Closing Remarks Richard Howes, MCM Scott Fleming

Register to attend at ReachExpo2011.com or call 602-368-8552. industrialliftandhoist.com • July/August 2011

ICHC Houston Exhibitor Offerings

More than 40 exhibitors, representing crane and rigging manufacturers, load indication suppliers, training companies, certification groups, and more, will participate in the Reach Expo. A preview of some of those companies follows. A current list of exhibitors and sponsors is found at www.ReachExpo2011.com.

Ace World Companies, Fort Worth, Texas, is looking to expand its global distribution network. “We want to export our crane components to capable crane builders in more countries than we have in the past,” says Camron Ghanemi, chief operating officer.

“Australia, the Middle East, and Asia are a focus for us. Countries such as China and India can source standard products locally much cheaper than they can get them from us; so our focus is on the sophisticated equipment they don’t specialize in.”

Product development remains on a fast-track program. Ace launched its new Advantage crane kits and chain hoists last year and have since expanded the line to include more options. It started the line with 5 and 10 ton wire rope hoists with a standard 30-foot lift and has since added 3 and 7.5 ton hoists and up to 70-foot lifts.

“We have also developed a VFD chain hoist for both single and three phase units, and have a VFD option for the motorized trolley as well,” says Ghanemi.

Ghanemi calls the launch of Ace’s new Terminator T60 units this year “one of our greatest accomplishments.” This is the second phase of its Terminator T30 line. The T30 series goes from 5 to 50 ton capacities and has longer lift and faster speed options.

“They are no longer just top running trolley hoists either, as we have added base mount and monorail options as well.” aceworldcompanies.com Bishop Lifting Products (BLP), Houston, Texas, which is a 2011 Event Partner for CRC and ICHC, announces the addition of a 150,000-pound portable proof test truck to its fleet of testing equipment. The portable test bed allows the company to perform on-site proof testing, repair, and RFID tagging services at the customer’s location, reducing downtime and costs for the customer.

The 20-foot long bed is designed to test all types of slings (Twin-Path, wire rope, synthetic, metal mesh, roundslings, alloy chain, and high performance), rigging

July/August 2011 • industrialliftandhoist.com

hardware, oilfield tools, crane and snatch blocks. The test bed is also equipped with a mechanical wire rope gripper for testing winch lines, raising lines, and pendant lines. It can also be used on the deck of marine vessels if needed.

All BLP service technicians are trained in inspection and testing of lifting equipment in accordance with current industry standards and manufacturers’ recommendations.

Customers may choose to proof test lifting equipment at given intervals, or for verification purposes due to recent repair, modification, or dormancy. Once all testing has been completed, testing certificates can be retrieved on prooftesting.com with a login and password to provide customers 24/7 access to certificates. lifting.com Crane Inspection & Certification Bureau (CICB), which is a 2011 Event Partner for CRC and ICHC, announces it has moved to an additional location in Houston, Texas, inside the Holt Crane & Equipment Link-Belt Complex at Loop 610 East and Homestead Road. The facility includes two classrooms that can accommodate up to 40 students. Cranes and rigging gear for hands-on training, practice sessions, and written and practical examinations include small hydraulic fixed cab, large hydraulic swing cab, lattice boom crane, and overhead cranes as well as a variety of rigging gear and loads.

CICB offers training programs at its Houston facilities or the customer’s location.

Programs include operator training on all types of lifting equipment, crane and rigging inspector training, rigger and signalperson training, manager and supervisor training for lifting operations safety, and train-the-trainer courses for operators, riggers, signalpersons and inspectors. It also schedules monthly classes for NCCCO certification. cicb.com

Industrial Lift & Hoist

9

Conference Update Sponsor of the 2011 conference bags, Lifting Gear Hire Corp. (LGH), Bridgeview, Ill., is exclusively devoted to providing lifting and rigging equipment for rental and sale. Through 13 locations in the United States and supported by over 29 rental representatives nationwide, LGH can provide for rent or sale hoisting, pulling, jacking and rigging equipment to meet virtually every conceivable lifting or moving need. The company stocks more than 40,000 pieces of equipment, selected for its durability and purpose. lgh-usa.com

HBC-radiomatic, Hebron, Ky., is the 2011 Flash Drive Sponsor. The company recently introduced the Spectrum D radio controller featuring a 3.5-inch color screen—a new feature now offered on radio remote controls used for operating a variety of cranes, including overhead cranes. As an option, the protective roll-over bar can be lit with LED’s to allow the operator to clearly read and locate functions in limited lighting conditions. The screen can be designed to display a variety of information in graphical or image format. Depending on the features desired by the OEM, this might include wind speed data, load weight, and radius.

Controllers include two analog or stepped joysticks or eight linear levers, or a combination of the two. Making use of a new user identification login-card called the HBC Smart Card, the control is protected from unauthorized use. hbc-usa.com

Lift-It Manufacturing Co., Los Angeles, Calif., offers its Light Pole Handling Slings, developed through the combined efforts of utility sling users and product engineers. Polyester Max Edge webbing is combined with a Special Gripper Pad for handling and abrasion resistance. Stock Number: LPHS2-902PME is rated at 5,000 pounds. Choker recommended lengths are 8 to 12 feet. Transformer Slings and Specialty Slings and rigging for the power generation, transmission and distribution industries are also readily available.

These products join the company’s complete line of synthetic webbing, round and high performance fiber, Twin-Path Extra Slings.

On July 20, Michael Gelskey, CEO of Lift-It, will present Lessons Learned from Sling Failures for CRC attendees and Sling Inspection Simplified for ICHC attendees. lift-it.com

Join the Revolution

Experience Harrington Excellence Harrington Hoists, Inc. is the market leader of top-quality hoists in the US and Mexico. We have a full range of products for all of your lifting and moving needs including: electric and air powered chain hoists, electric wire rope hoists, lever hoists, manual hand chain hoists, push and geared trolleys, overhead cranes, crane components and a full line of replacement parts.

• Reliable, top-quality products • Outstanding customer service is available for assistance • Dedicated sales force to ensure you get the right tool for the job • Unmatched product support after the sale • Complete stock of parts and units available for immediate shipment Join the Revolution and visit us at www.harringtonhoists.com

Manheim, PA / 800-233-3010 Corona, CA / 800-317-7111 A Kito Group Company

10 Industrial Lift & Hoist 5285-2281_ExcellenceAd_HPH_D5g.indd 1

industrialliftandhoist.com • July/August 2011 3/25/10 8:54 AM

ICHC Houston

Load Systems International, Houston, Texas, is a Lunch Sponsor. The company’s products include load cells, load pins, multi-sensor displays, anti-two block switches, and other load and work limiting sensors. Its Radio Transmitters Division provides wireless gateways, radio modems and other products for general industrial applications.

In 2006, LSI released the GS Series Radio Technology. It features a market leading range of 4,000 ft /1,300 m and Direct Sequence Spread-Spectrum Two-Way Communication. These products operate in environments where RFI is high and other competitors have been unable to provide successful solutions. Also available are explosion-proof options for its transmitters with certifications that include CSA-US and ATEX. LSI also performs its electrical, mechanical, radio and software development inhouse for greater control over the technology. loadsystems.com Magnetek, Menomonee Falls, Wis., will show its MagnePulse Digital Magnet Control (DMC), designed for the improved operation of DC industrial lifting magnets. The MagnePulse DMC is a microprocessor-based, solid-state, DC-to-DC magnet control package built on the same platform as Magnetek’s OmniPulse DDC drive. It combines advanced safety and performance features to improve productivity and reliability by providing precise digital control of magnet lift operations. MagnePulse DMC allows an operator to enable up to four unique magnets to match individual load requirements while reducing lifting current requirements, saving energy, lengthening magnet life, and increasing average lift capacity.

MagnePulse DMC can be easily retrofitted into an existing framework, using available operator controls and connections. Magnetek can also provide a preengineered panel with all the components needed to provide complete magnet control.

Panel accessory options include E-stop, fan kits, and circuit breakers. MagnePulse DMC may also be added to a custom panel, designed and built to exact specifications. magnetek.com

Measurement Systems International (MSI), Seattle, Wash., has been serving the crane and hoist industry for more than 30 years with its weighing, load monitoring and process control solutions. Its product line includes electronic crane scales, load sensors, and wireless RF integrated weighing and load monitoring solutions, including CellScale wireless networks, Porta-Weigh Plus electronic crane scales, and Dyna-Link tension dynamometers. MSI products are available in capacities from 250 pounds to 250+ tons with options available to satisfy specific application needs. msiscales.com

July/August 2011 • industrialliftandhoist.com

Lake Mary, Fla.-based North American Crane Bureau, which is a Breakfast Sponsor, offers a wide variety of training, certification, and technical services. With four training centers in Florida, Texas, and North Carolina, the company audits employer’s facilities, assists with engineered solutions, and offers complete program and training development. Additionally, it offers training courses for mobile, tower, and overhead crane operators and inspectors and riggers; written and practical certification testing for the National Center for Construction Education and Research; inspections; and litigation support. cranesafe.com Overton Safety Training, Aloha, Ore., provides training services to meet the federal, state and local requirements for training, testing, and evaluating lifting and hoisting equipment operators and rigging professionals. The company provides National Commission for the Certification of Crane Operators (NCCCO) preparation classes and testing for mobile cranes, articulating cranes, tower, and overhead cranes.

Four training options include open enrollment classes throughout the Western United States, on-site training, train-the-trainer courses, and training materials (which can be customized) for 22 different programs available online.at www.overtonsafetystore.com. overtonsafety.com

In 2011, the Slingmax organization celebrates its 25th anniversary. Based in Aston, Pa., it is a worldwide company with 43 full-service locations in 11 countries. The company’s products include Twin-Path Extra Slings with K-SPEC Core Yarn, capable of lifting up to 600 tons each. K-SPEC is so abrasion resistant that it exceeds catalog breaking strength after 50,000 cycles.

Besides ergonomically superior High Performance synthetic slings and multi-part wire rope slings, Slingmax also has steel and synthetic accessories, including patented cut protection for synthetic slings. Look for information on four new patents, including the Check-Fast Inspection system for all roundslings and the new rifled core technology which increases the strength to weight ratio of high performance roundslings.

Sharing a booth with Slingmax is The Rigging Institute LLC, a young company with seasoned instructors, based in Knoxville, Tenn. The company provides rigging application and inspection programs for the hoisting and rigging industry. Programs blend a straightforward and practical approach to rigging with real world examples from the field. slingmax.com rigginginstitute.com

Spydercrane Sales, Phoenix, Ariz., will display the URW295 mini-crawler crane.

Measuring just 24 inches wide, the URW295 fits through a standard doorway. It is rated for 6,450 pounds and offers 29 feet of reach. The crane’s outriggers can be positioned 53 different ways. Other features include a patented turn-over/ overload protection system, anti-two block, automatic hook stow, wire rope over-winding protection, minimum wire rope stop protection, outrigger inter-lock, and an onboard selfdiagnostic computer system.

Spydercranes are designed with a hexagonal six-sided proportional boom and an Infinite Variable Control System, which means the throttle will increase or decrease with the movement of each crane function lever. Power options include gasoline, diesel, propane, electric, battery or a combination of power sources. Radio remote control is standard. Four additional models, up to a 13,333-pound capacity, are available. smileyliftingsolutions.com

Industrial Lift & Hoist

11

Headlines

ACRP Elects New Officers Approximately 80 safety professionals attended the General Assembly meeting of the Association of Crane & Rigging Professionals, held May 10-13 in Milwaukee, Wis. The annual meeting included educational sessions on technical topics, such as boom assembly/disassembly and center of gravity techniques, as well as case studies showing barge lifts, overhead crane lifts, and industrial roller applications. Attendees also toured the Manitowoc Cranes facility in Manitowoc, Wis. New officers were elected at the meeting. They included Scott Fleming, Unirope Ltd., Mississauga, Ontario, as president; John Hellums, Bishop Lifting Products, Houston, Texas, as vice president; and Ron Overton, Overton Safety Products, Aloha, Ore., as secretarytreasurer. New board members were also named at the meeting.

Terex Increases Demag Cranes Offer

EMH Begins Plant Expansion EMH Inc. has broken ground on a major expansion at its manufacturing facility in Valley City, Ohio. The addition will increase the size of the plant by 50 percent to more than 60,000 square feet, and the facility will feature higher ceilings and higher capacity cranes, which will allow EMH to more efficiently build large bridge and gantry cranes up to 500 tons in capacity.

According to EMH president Edis Hazne, “With the upgrade to our facility, we will be able to expand our product range, and still maintain our service level for the standard EMH product line.”

EMH expects the plant expansion to be completed in September 2011. The contractor for the project is Campbell Construction of Wooster, Ohio.

AIST Names Crane Innovation Award Winner The Association for Iron and Steel Technology, Pittsburgh, Pa., and its material movement and transportation technology division, presented the 2011 Crane Innovation of the Year Award to John Austin, mobile maintenance manager, Gerdau Petersburg, for his paper entitled, “Improvement in Operating Efficiencies Through Scrap Handling Devices.” Austin received the award at the 18th Annual Crane Symposium in June.

Established in 2007, the Crane Innovation of the Year Award is given annually to the author of a paper, selected by the AIST material movement and transportation technology division and judged by the cranes technology committee, to be the best technical paper submitted that year.

In June, Terex Corp., Westport, Conn., announced an agreement with Demag Cranes AG for a recommended offer to purchase the shares of Demag Cranes at an increased price of EUR 45.50 (65.52 USD) per share. Terex, Terex Industrial Holding AG, and Demag Cranes also have entered into a business combination agreement that confirms Terex’s support for the strategy of Demag Cranes and its workforce as a part of Terex. As a result, the management and supervisory boards of Demag Cranes have publicly announced that they will jointly recommend that Demag Cranes shareholders accept the offer.

“Demag Cranes’ products are competitive and innovative,” said Ronald DeFeo, Terex chairman and CEO. “The company is professionally managed, with [a] highly motivated staff, and Terex will draw on this for both Demag Cranes’ ongoing success and the future of Terex as a whole. We look forward to capitalizing upon our strengths and working with Demag Cranes’ management and employees to continue to grow the business globally.”

The increased price to be offered by Terex Industrial Holding AG of EUR 45.50 per share represents an approximately 25 percent premium to the closing share price of EUR 36.30 (52.27 USD) on April 29, 2011, and a 28% premium to the three-month volumeweighted average share price of EUR 35.56 (51.21 USD) as of April 29, 2011. The new offer price further represents a 53 percent premium to the last undisturbed share price prior to the speculation regarding possible takeover interest in Demag Cranes of EUR 29.65 (42.70 USD) on October 6, 2010. Terex believes the recommended offer at the increased price is attractive to Demag Cranes’ shareholders and in the best interests of both companies.

The tender offer continues to carry a minimum acceptance level condition of not less than 51 percent of all Demag Cranes shares outstanding. The offer period commenced June 30, after press time. Look to IndustrialLiftandHoist.com for the latest information.

Demag to Supply Two Mobile Harbor Cranes to Canada Demag Cranes, Dusseldorf, Germany, has received an order to supply two mobile harbor cranes to Canada. The two identical machines are four-rope grab cranes for professional bulk handling.

Mining and metals giant Vale Inco Limited (Vale), a new Demag Cranes customer, will be using the cranes for handling nickel and limestone at its terminal in Long Harbor (southeast Newfoundland and Labrador). The G HMK 6407 B mobile harbor crane with the four-rope grab is a variant of the Model 6 harbor crane. Designed to withstand the rigors of high-end use, Model 6 harbor cranes are for high-performance applications and thus achieve enhanced handling rates. This four-rope grab G HMK 6407 B variant has a 50-tonne grab curve in A8 classification and, depending on the local conditions, achieves handling rates of up to 1000 tph.

“The bulk market offers tremendous potential and has, for some years, been a focal point in our port technology segment,” said Thomas Hagen, member of the management board of Demag Cranes AG. “Around a quarter of the Gottwald Harbor Cranes sold last year are for professional bulk handling. The considerable strategic importance to Demag Cranes of the bulk-handling market is also reflected in the acquisition of the UK company DB Controls. That company has renowned capabilities in software and advisory services in the field of automating bulk-handling equipment.

This acquisition has further extended our range of services in this key segment of the market.”

14 Industrial Lift & Hoist

industrialliftandhoist.com • July/August 2011

News Briefs Toyota Industrial Equipment Mfg. Inc. (TIEM) has named Toshiya Yamagishi president of TIEM and Toyota Industries North America Inc., and vice chairman of Toyota Material Handling North America (TMHNA) of Columbus, Ind. He also serves on the board of directors for Toyota Material Handling, U.S.A. Inc. (TMHU), Irvine, Calif. As president of TIEM, Yamagishi is responsible for all aspects of the Columbus, Ind., plant, which manufactures the majority of Toyota lift trucks sold in North America.

Toshiya Yamagishi

In other Toyota news, Kody Diaz has been named nationa l legal department manager and managing counsel for TMHU, where he will oversee all legal activities on behalf of the company. Diaz formerly served on the company’s legal counsel team. During his six years at Toyota, he has played a significant role in providing guidance on safety and legal issues.

Custom Equipment Inc. (CEI), Richfield, Wis., has appointed Chris Dossin as vice president of sales and marketing. He will focus on continued development of global channels for Hy-Brid lowlevel access products. Dossin’s career includes AWP sales, marketing, and business development with Skyjack, Snorkel-Economy, and Condor.

He is excited to be involved with Custom, and is optimistic about the growing segment of low-level access, both globally and in North America. Steve Kissinger, president and founder of CEI, will now be dedicating more time to the strategic development of the company and products.

Snorkel, Elwood, Kan., has hired Steve Watts as vice president of distribution. Watts has more than 25 years of experience in the construction equipment industry. He recently spent five years with mini-excavator manufacturer Takeuchi and was responsible for establishing its dealer network across North America. He joins Snorkel from Lampson Tractor & Equipment. Based in California, Steve will develop new distribution channels and markets in the United States, working alongside George Fitchett, Snorkel’s vice president of strategic accounts.

Chris Dossin

Autec Achieves TÜV SÜD Certification Italian control systems manufacturer Autec has achieved TÜV SÜD certification for the safety functions of its Dynamic Series of radio remote controls. The German-headquartered certification organization TÜV SÜD’s certified experts and technical consultants optimize technology, systems, and expertise at more than 600 locations in Europe, America, and Asia.

Third party certification of safety functions assures the customers of the manufacturer’s ability to design, test, and maintain specific levels of safety in the entire products’ lifecycle, Autec said.

The stop function in the Dynamic Series complies with requirements of EN ISO 13849-1 Performance Level “e”, Cat. 4 and EN IEC 62061 Safety Integrity Level 3. The UMFS function (that protects actuators from Unintended Movement From their Standstill) meets PL “d”, Cat. 3 / SIL2. The Stop function takes the machine to its “safe state,” even if a fault on the radio remote control should occur. The UMFS function protects against movements that are not deliberately activated by the user, even in the case of a fault in the remote control.

The Dynamic Series can be used in a vast range of mobile hydraulic applications, including machines that involve the lifting of people, as it meets high functional safety standards. All the models in the Dynamic Series undergo severe tests and inspections to prove their robustness even in extreme working conditions (high/low temperature, vibrations, shocks, chemical agents) and offer IP 65 protection against water and dust.

Steve Watts

Manitou Group Americas has promoted Lori Heidecker to director of marketing. She previously was manager of marketing services for Gehl Co., a Manitou Group Americas subsidiary. In her new position, Heidecker will be responsible for marketing initiatives supporting Gehl, Mustang, and Manitou.

Manitou Group, Ancenis, France, has named Eric Lambert as the new president of its roughterrain handling division following the recent departure of Christian Caleca. Lambert joins the telehandler manufacturer from Alstom Grid, where he worked since 2009 as managing director of its Aix-les-bains site, specializing in high-voltage gas isolated substations.

July/August 2011 • industrialliftandhoist.com

Lori Heidecker

Industrial Lift & Hoist

15

Headlines

Continental Chain & Rigging to Sponsor CRC Canada Alberta, Canada-based Continental Chain g has signed up as associate sponsor Riggin & g for Maximum Capacity Media’s Crane & Riggin Oct. 12-13, place take will ich a, wh Canad rence Confe 2011, at the Fantasyland Hotel in Alberta.

Continental Chain & Rigging services the lished Western Canadian region through an estab Its 40,000 s. ership partn mer custo and ip utorsh distrib ing plant factur manu full a es square-foot facility includ inspection by ted lemen comp n divisio cation certifi and

and training services.

“This is an opportunity of a lifetime,” said Allan es, Taschuk, vice president of corporate servic important is it feel “We g.

Riggin & Chain ental Contin of its to participate in this conference. As the first our case show can we that feel we ada, in Can kind and anies comp many to products and services individuals in the crane and rigging industry.”

Whether you work with mobile or overhead s to cranes, CRC Canada will provide opportunitie before, tions opera crane of nt improve the manageme managers, ies facilit and Fleet lift. the after and , during participate safety leaders, operators, and riggers will you: help will that ns sessio in

IPAF Report: U.S. Powered Access Rentals will Rise 11 Percent in 2012 Rental revenues for aerial work platforms (AWPs) in the US decreased 4 percent in 2010, to about $5.7 billion.

But they are expected to grow five percent in 2011, and 11 percent in 2012, according to the IPAF US Powered Access Rental Report 2011.

“There are strong indicators for a real recovery of a somewhat embattled AWP market in recent months,” said IPAF CEO Tim Whiteman. “The U.S. market is seen to be more mature, more generalist, more concentrated and is expected to recover more rapidly than Europe.”

The results are based on independent studies conducted by Ducker Research, which used interviews as its main research. The sample of rental companies interviewed represents about 60 percent of the estimated total AWP rental market.

The reports are presented in an easy-to-read format that highlights key facts and figures, such as fleet size, utilization rate, and retention period. New for this year is the analysis of fleet mix, comparing the proportion of scissors and booms. Booms represent about 40 percent and scissors about 60 percent of the U.S. AWP fleet. No change in the mix is expected during the next few years.

The IPAF U.S. Powered Access Rental Report 2011 can be purchased at ipaf.org/reports.

Apply new regulations Evaluate and safely prepare the workplace Hone your inspection skills Manage and maintain your equipment Learn from colleagues and competitors.

Gathering crane users from British Columbia, Saskatchewan and the North West address Territory diamond mines, CRC Canada will oil, gas, the in th grow major for delegates preparing . MCM and mining sectors over the next 10 years te Inc. will partner with All Canadian Training Institu highest (ACTi) and KOLO Holdings Inc. to deliver the quality content for the local audience.

In addition to the educational sessions, this g gear, two-day exposition allows suppliers of riggin cranetraining services, software products, and other their show to sories acces and related components latest products and services.

Other sponsors include Columbus McKinnon Corp. as the associate sponsor, Crane & Load Hoist Canada as the media sponsor, and Visit Systems International as a lunch sponsor. orship spons for .com rence craneandriggingconfe event. information and details on the upcoming MCM will also host Reach Expo 2011 along rence with CRC and Industrial Crane & Hoist Confe about ation inform For . in Houston, July 19-20 or turn the Houston event, go to reachexpo2011.com to page 8.

16 Industrial Lift & Hoist

industrialliftandhoist.com • July/August 2011

Crown Honors Top-Performing Branches and Dealers Crown Equipment, New Bremen, Ohio, announced 18 winners of its annual recognition program for company-owned branches and independent dealers. The program honors Crown’s top branches and dealers with Summit and Ascent Awards for outstanding achievements in sales and customer satisfaction. Winners were chosen from Crown’s nationwide network of more than 100 branches and dealers.

Jim Ellis, senior vice president, Crown, noted that this year’s winners excelled in a variety of areas including overall sales growth and exceptional customer service. “Crown’s strong performance in a difficult business climate is attributed to the dedication and perseverance of our strong branch and dealer network,” Ellis said. “These winners provide value to our customers on a daily basis and work with them to solve their challenges with cost-effective solutions.”

Among all winners, Crown Lift Trucks of Boston, Mass., and NorthWest Handling Systems of Seattle, Wash., earned the James F. Dicke Pioneer Award as the company’s top-performing branch and dealer, respectively.

This is Crown Boston’s first Pioneer Award and second straight Summit Award. NorthWest Handling Systems won the Pioneer Award in 1999, 2000 and 2004, and earned the Summit Award four previous times in 1999, 2000, 2004, and 2008.

Other 2010 Summit Award Winners included: NorthWest Handling Systems, Seattle, Wash.; Naumann Hobbs, Phoenix, Ariz.; Omnilift, Philadelphia, Pa.; Action Lift, Pittston, Pa.; Crown Lift Trucks, Boston, Mass.; and Crown Lift Trucks, Greensboro, N.C. The Ascent Award recognizes branches and dealers that performed well and are continuing to move toward the summit. The 2010 winners included: Lift Inc., Lancaster, Pa.; Material Handling Supply, Brooklawn, N.J.; NorthWest Handling Systems, Portland, Ore.; Homestead Materials Handling Company, Roanoke, Va.; CFE Equipment Corporation, Norfolk, Va.; Crown Lift Trucks, Tampa/Orlando, Fla.; Crown Lift Trucks, Columbus, Ohio; Crown Lift Trucks, Atlanta/ Tifton, Ga.; Crown Lift Trucks, Schaumburg, Ill. Crown Lift Trucks, Miami, Fla.; Crown Lift Trucks, Dallas, Texas; and Crown Lift Trucks, City of Industry, Calif.

July/August 2011 • industrialliftandhoist.com

CICB Expands Training in Houston Crane Inspection & Certification Bureau (CICB) has moved to an additional Houston, Texas, location inside the Holt Crane & Equipment Link-Belt Complex at Loop 610 East and Homestead Road. The facility includes two classrooms that accommodate up to 40 students. Cranes and rigging gear for hands-on training, practice sessions, and written and practical examinations include small hydraulic fixed cab, large hydraulic swing cab, lattice boom crane, and overhead cranes as well as a variety of rigging gear and loads to increase the learning experience.

“We are confident that these new teaching facilities at Holt’s Link-Belt distributorship are among the best in the industry. The availability of various types of cranes and lifting gear for supervisor, operator, rigger, signalperson and inspector training along with access to Bishop Lifting Product’s rigging and fabrication facility a short distance away will give students a learning experience that is second-to-none,” said Craig Epperson, president and CEO of CICB.

Industrial Lift & Hoist

17

From the MHIA

Association Involvement

How the MHIA participates in overseeing and coordinating the development of standards.

I

L

&H

,

ndustrial ift oist like many of our readers’ suppliers and manufacturers of the equipment in their facilities, is a member of the Material Handling Industry of America (MHIA).

The MHIA is the largest U.S. material handling and logistics association representing the leading providers of material handling

Material Handling-Related Standards and the MHIA MHIA is accredited by the American National Standards Institute (ANSI) to oversee and coordinate the development of American National Standards, but does not cover all areas of material handling. Standards for hoists and cranes (ASME), conveyors (CEMA, ASME), corrugated containers (ASTM, TAPPI), and many other types of material handling products and equipment are developed through other ANSI-accredited standards developing organizations (SDOs).

In addition to the ASME led standards on hoists and cranes, the Crane Manufacturers Association of America (CMAA, an affiliated trade association of MHIA) has also developed a highly respected and widely used set of specifications (Spec 70, 74, and 78). Although they are not ANSI-accredited standards, these specifications play a very similar role in their service to the industry. They simply don’t follow the full MHIA or ANSI development procedures as outlined below.

ANSI + Accredited Developers + Experts = Standards Keep in mind that ANSI does not develop, write, or review the technical content of standards. ANSI leaves that work up to organizations that they accredit to perform the process. MHIA, as an accredited standards developing organization, acts as a facilitator to aid groups of MHIA member companies and other companies/organizations in the development of standards. ANSI determines whether open and fair procedures were followed in developing each standard, plus they perform regular audits of developers.

18 Industrial Lift & Hoist

Member Company

and logistics solutions. ‘Solutions that make the supply chain work’ is its catchline.

Here, in the latest of a series of articles submitted by the MHIA, Mike Ogle, vice president, educational and technical services, explains the MHIA’s role in the development of a wide range of material handling standards.

By Mike Ogle, Vice President, Educational and Technical Services, Material Handling Industry of America

Development Procedure Types

MHIA facilitates standards development using two types of procedures, each based on serving a particular type of standards reviewer group.

Canvass Procedures. The first set of procedures, known as the canvass method, is the one used by product groups within the MHIA umbrella. Although MHIA product groups will develop and vote on draft standards, they serve as only the first step in the process. The canvass method requires formation of a separate canvass group to review and vote on a standard. By the time that the canvass group is formed, an MHIA product group has already developed and internally approved a standard. External, open, public review is required by ANSI. Any individual or organization that is materially affected by the proposed standard has an opportunity to become part of the canvass group. The canvass groups generally are formed and operate only during a single development and maintenance cycle of a particular standard. They are then essentially disbanded until the next revision or reaffirmation of the standard.

MHIA currently has 22 standards approved and under development using this method of standards development.

Committee Procedures. The second type of procedure is known as the committee method. Committees are formed for a longer term, continuous commitment to a family of standards and typically include many other organizations and entities from inside and outside MHIA (mostly outside).

MHI currently serves as secretariat for three standards developing committees on pallets, unit-load and transportpackages, and freight containers as described below.

MHIA Administered Standards Committees (National and International) MH10 Committee on Unit-Loads and Transport Packages United States Technical Advisory Group (USTAG) to Technical Committee (TC) 122 Packaging MHI serves as the secretariat for the accredited standards developing committee MH10: Unit-Loads and Transport-Packages. The scope of the committee effort is as follows:

“To facilitate freight movement within transportation and distribution systems by providing standards for transport-packages and unit-loads, including their dimensions, definitions, terminology, coding, labeling, and performance criteria; and to represent the United States’ interests within the scope of ISO/TC 122 - Packaging” The MHI role in MH10 and other similar committee method focused standards groups is to facilitate and coordinate the overall committee efforts. Committee activity primarily takes place through subcommittees concentrating on unit-load and transport-package issues such as: sizes, heights, testing, terminology, and coding and labeling. Working groups may be formed by subcommittees to tackle more specific issues. MHIA hosts an annual meeting for the membership, typically held in New York in May.

industrialliftandhoist.com • July/August 2011

Association Update

The MH10 committee is also the US Technical Advisory Group (USTAG) to ANSI for ISO/TC 122 – Packaging.

The TC stands for Technical Committee. In this capacity, MH10 acts as the U.S. voice to the international standards development community concerning packaging issues.

MHIA and the U.S. have hosted multiple international group meetings.

MHI is now also administering a subcommittee MH10.4 on Packaging and Environment to serve as the U.S. voice on packaging/environmental/sustainability issues. A series of seven standards will be developed by this subcommittee.

MHIA and the U.S. hosted the most recent international meeting of this group during the first week of May 2011.

Expected completion of the standards is in 2012.

USTAG to TC 104 Committee on Freight Containers MHI serves as secretariat for the accredited USTAG to TC 104 on Freight Containers. Freight containers are the multimodal workhorse of the flow of goods internationally.

I serve as administrator for the group in a similar role to the one performed for MH10. There are no standards produced at the national level for this group because of the international nature of the products. The scope of the committee’s work is:

“Standardization of freight containers, having an external volume of one cubic meter (35.3 cubic feet) and greater, as regards terminology, classification, dimensions, specifications, test methods and marking.”

This group tends to do all of its business by email and rarely holds physical meetings other than attending the international meetings. MHIA and the U.S. recently hosted the international TC 104 group meetings in January 2011.

MH1 Committee on Pallets, Slip Sheets and Other Bases for Unit Loads USTAG to TC 51 Pallets for Unit Load Method of Materials Handling In 2005, ASME transferred administration to MHI for the MH1 (that is a one, not an “I”) Committee on Pallets, Slip Sheets and Other Bases for Unit Loads. Given the role of pallets in material handling, this was a great addition to MHIA’s standards efforts. MHIA also serves as Secretariat for the USTAG to TC 51 Committee that develops and maintains pallet standards at the international level. MHIA hosts an annual meeting for the membership, typically held in Washington in May. MHIA and the U.S. hosted the international TC 51 group meetings in November 2008.

Finding Standards

You can find the standards that are administered by MHI by going to the Material Handling Institute bookstore at www.mhia.org/bookstore and then clicking on the category “Specifications, Standards and Testing.” You can find nearly every national and international standard within ANSI’s search tool at www.nssn.org. The site allows you to enter partial document numbers, keywords, title words, etc. as search options. It is a valuable tool for anyone involved in standards development or looking for standards applicable to their work.

July/August 2011 • industrialliftandhoist.com

Industrial Lift & Hoist

19

Products

Jungheinrich Walkie Straddle Stacker Added to North American Product Line Mitsubishi Caterpillar Forklift America Inc. (MCFA), Houston, Texas, has added the Jungheinrich EJC B14/EJC B16 heavy-duty electric walkie straddle stacker to its North American product line. The Walkie Stacker implements an efficient threephase AC technology drive system, proportional lift and lower control, optional electric power steering, and a multi-function control tiller head.

Jungheinrich engineers focused on increasing energy efficiency and reducing life cycle costs with the AC technology drive system. Enhancements include proprietary software, enhanced electrical components, and optimized cable routing, which result in longer battery life and more run time. Further advantages include the elimination of wear items such as motor brushes and springs, which can lead to lower life cycle costs, and advanced regenerative braking, which allows energy to be fed back into the battery for longer run times and enhanced productivity.

The EJC Series also integrates quiet performance and handling, as precise speed and torque control allows for easy maneuvering even in confined warehouse applications.

The series features variable lift/lower speed control which lowers pull-down and putaway costs while reducing the likelihood of lift truck, rack or product damage.

All forklift movements are accomplished via the tiller head, as it allows for increased operational efficiencies and decreased operator fatigue. The tiller head is mounted low and toward the side of the truck. This maximizes the space between the operator and the chassis for increased comfort and visibility. The controls may be activated with either hand to further increase operational efficiency of the forklift.

The EJC B14 and EJC B16 also feature patented dual articulating load wheel design, a crawl speed button that allows travel with handle in the upright position, and an auto-reversing switch. Optional features include adjustable baseleg widths, a cold store package for refrigeration and freezer applications, and electric power steering, which minimizes the amount of effort required to turn the truck, reducing operator fatigue. jungheinrich-lift.com

Xtreme Rolls Out New High-Capacity Telehandlers Xtreme Manufacturing LLC, Las Vegas, Nev., has increased the maximum capacity of its model XR1845 telehandler by 2,000 pounds, to 20,000 pounds, and renamed the unit the XR2045. The company has also boosted the capacity of its former XR2050 by 4,000 pounds, to 24,000 pounds, and renamed it the XR2450 to reflect its new capability.

According to Randy Reeves, vice president of sales and marketing, Xtreme has boosted the XR2045’s capacity to meet rising market demand for

20 Industrial Lift & Hoist

Joystick for Off-Road Equipment Flexible and Durable by Design

The JS7000 joystick from Ames, Iowa-based Sauer-Danfoss was designed and developed for mobile off-highway equipment worldwide, including telehandlers.

The JS7000 features a robust and intuitive design for durability, flexibility, and operator comfort.

Featuring a 300-pound shaft load and a minimum ingress protection rating of IP 67, meaning the joystick is dust-tight and protected against temporary immersion in water, the JS7000 can withstand rugged operations and challenging work environments. The joystick is designed to facilitate efficient maintenance and repair, providing a significant long-term advantage in total cost of ownership.

The JS7000 also offers flexibility to meet various customer and application requirements. Multiple options can be specified into the JS7000’s physical configuration, and the joystick’s modular design allows for timely configurability.

The JS7000 is available with single- and dual-axis configurations and spring centering, with the option of 20° or 25° of handle travel in the dual-axis configuration.

Ergonomic left- and right-hand vertical grip design options are available, as well as various pushbutton, trigger switch and proportional roller switch configurations on each grip. The JS7000 has analog and CAN electrical output options, and can support J1939 and CANopen communication protocols.

The JS7000 integrates seamlessly with other Sauer-Danfoss PLUS+1 products.

Its electronics are designed to facilitate compliance with functional safety standards. The joystick includes redundant Hall-effect sensors and EMC immunity to 150 V/m while supporting SIL2 (Safety Integrity Level 2) certifiable systems. sauer-danfoss.com

20,000-pound-capacity telehandlers: “Customers seem to want 20,000-pound telehandlers more than 18,000 pounders. Testing showed the XR1845 is capable of handling 20,000 pounds, so we have boosted the capacity and labeled the unit to show its true capability,” he says. The XR2045 is designed for pick-and-place applications.

With its outriggers set, the XR2045 can lift 20,000 pounds to a height of about 30 feet with its three-section boom.

Xtreme has boosted the former XR2050’s maximum

capacity to 24,000 pounds. Reeves says, “The new XR2450 is a pick-and-place, ultra-capacity machine with a three-section boom and outriggers. It is built on a larger frame and axles than the XR2045 and XR2034.” xtrememanufacturing.com

industrialliftandhoist.com • July/August 2011

In The Field

Q-Safe Couplings Serve a Wide Range of Vehicles The Q-Safe coupling line from Manuli Hydraulics Americas Inc., Warrendale, Pa., features a wide range of hydraulic couplings that meet and exceed the industry standards for double shut-off applications.

The Q-Safe products are manufactured to many of the industry standards such as ISO 7241-A, ISO-B, ISO 16028, ISO 15171-1, ISO 5676 and ISO 7241-2.

Manuli Q-Safe range offers hydraulic solutions for markets such as construction, agriculture, forestry, mining, utility vehicles, transportation, and industrial.

The products range from 1/4 to 1-1/2 inch body sizes and up to 10,150 psi working pressures and 1,000,000 impulse cycles.

All series are provided with an environmental friendly Cr3+ (Trivalent Chrome) surface coating for an excellent resistance to corrosion, exceeding the ISO 4520 requirements (salt spray resistance: 240 hours for white corrosion and 400 hours for red corrosion).

For more demanding OEM applications, Manuli offers an innovative solution for quick coupling to hose attachment. The DHI (Direct Hose Integration) joins quick couplings (ISO A, ISO 16028 & Push-Pull) and hose inserts (MF2000) for highly compact, shorter, lighter, lower cost, leak-free solutions. Body sizes available are 3/8 and 1/2 inch.

Manuli also offers a range of check valves, caps/ plugs and replacement spare parts. manuli-hydraulics.com

July/August 2011 • industrialliftandhoist.com

Magnetek’s Flex M Receiver Communicates with Impulse Drives Magnetek Inc., Menomonee Falls, Wis., announces the availability of its new Radio Drive Serial Interface (RDSI) module for its Flex M receiver. The RDSI module was designed to allow users to communicate with the company’s Impulse drives through a serial interface, reducing system cost by eliminating relay cards, wiring, and labor. Communication to any number of drives is achieved with only three wires.

When combined with Magnetek transmitters such as the XLTX and the soon-to-be-released MLTX2, operators interfacing with a Flex M with RDSI module can now monitor performance parameters such as drive status, torque reference, and output frequency, voltage, current, and power, right on their transmitter’s display unit. No need to get up on the crane to obtain diagnostic information.

The compact Flex M wireless receiver, compatible with most Magnetek transmitters, features a modular, plug-and-play design which allows one plant to use the same type of receiver component for any size application. Mountable modules are combined to create a flexible, expandable radio receiver system that meets the requirements of a variety of applications, from simple relay outputs to complex I/O and communication networks.

“We are very excited to add the RDSI module as an option for our Flex M receivers,” said Ben Stoller, radio controls director for Magnetek. “Not only does the ability to communicate serially with our Impulse drives reduce total system cost but it provides our customers with diagnostic and troubleshooting information on the ground when paired with one of our transmitters with LCD graphic display.” magnetek.com

Industrial Lift & Hoist

21

Products

In The Field

Bosch Rexroth Electronic System Solution Saves on Fuel Use High dynamic response of the travel drive and implement hydraulics, on mobile equipment even at reduced diesel engine speeds, and for Tier 4 final engines, is the goal Rexroth has achieved with its Diesel Hydraulic Control (DHC). Developed together with the diesel engine specialists from Bosch, this electronic Bodas system solution for engine management and drive and working hydraulics reduces diesel fuel consumption by up to 20 percent.

The Tier 4 emissions regulations for mobile work equipment, due to take effect in 2014, will likely result in significantly poorer load response of diesel engines. Furthermore, manufacturers of excavators, telehandlers, and other mobile equipment are reducing engine speeds to conserve diesel fuel. The control devices used until now for the drive and working hydraulics cannot compensate for this sluggishness. The potential risk is lower productivity.

With DHC, Rexroth has teamed with Bosch to develop a new control strategy which retains the accustomed lively response of the travel drive and implement hydraulics even under conditions of diminished load response and lower engine speeds. DHC changes the traditional function sequence and lets the diesel engine know of expected load requirements. This is accomplished using matched controllers from Bosch for engine management and from Rexroth for the travel drive and implement hydraulics, using a common special map. This DHC system map represents the vehicle-specific relationships between rpms, efficiency, and torque.

Diesel Hydraulic Control continuously determines the demands of the travel drive and implements hydraulics, and uses this information to dynamically calculate the optimal operating points for the diesel engine and hydraulic components by means of the DHC system map. In practice, the joystick for the implement hydraulics, for example, transmits pending work requirements directly to the DHC, which in turn

22 Industrial Lift & Hoist

passes this requirement to the diesel ECU. This allows the engine time to prepare for the imminent mechanical load.

The world’s first combined controller solution compensates in this way for the expected poorer load response of Tier 4 final diesel engines. At the same time DHC makes it possible to operate the equipment at the accustomed dynamic response levels in spite of lower engine speeds, thereby saving fuel.

Since DHC means that the diesel engine only provides as much power as the machine actually needs at any given moment, diesel fuel consumption is reduced compared with current figures. Fuel savings of up to 20 percent as measured in real-life testing will reduce the total cost of ownership for operators with no sacrifice in dynamic response of the travel drive and implement hydraulics. boschrexroth.com

industrialliftandhoist.com • July/August 2011

Transport Equipment

Safe Moving in a Fuel Storage Facility

SITE REVIEW

The transporter is capable of handling an entire canister load, which is approximately 125 tons fully loaded.

The Wheelift SPMT reduces worker exposure by requiring fewer people to operate, align, and insert the cask.

Transferring spent fuel casks.

The

-

self propelled modular transporter from Wheelift Systems, Waverly, Iowa, is designed to increase levels of safety and efficiency while transferring and aligning spent fuel casks at independent spent fuel storage installation facilities. The Wheelift SPMT reduces worker exposure by requiring fewer people to operate, align, and insert the cask. Only one person is needed to operate the transporter from as far as 50 feet away. According to Wheelift, the transporter’s omni-directional steering and 10-inch lift capability allows the same operator to perform alignments remotely to within 1/32 of an inch and eliminates the need for an independent leveling and alignment system.

The transporter uses an onboard diesel-driven generator to supply the transporter’s electric power. This generator also provides power for the transfer cask ram’s hydraulic power unit. An alternative shore power connector is available for quiet operation as a backup system while aligning and loading spent fuel. The Wheelift transporter uses a custom-designed cask support skid on top of its deck with the push cylinder fitted with an electrically actuated grapple to eliminate the possibility of a broken hydraulic line that could potentially contaminate the HSM. Constellation Energy’s Ginna Nuclear Plant in upstate New York was the first to use the Wheelift transporters in its NUHOMS spent fuel storage operations. The project to install a nuclear-fueled drive on site involved loading and transporting a number of canisters to a facility that can store them long term.

“For the first time, we used a [Wheelift] self-propelled transporter,” said Bryan Flynn, project manager for the Ginna independent spent fuel storage installation (ISFSI) project. “The transporter is capable of handling the entire canister load, which is approximately 125 tons fully loaded. This canister is in a horizontal position and had to be transported a quarter of a mile outside on a designated heavy haul path in order to take the fuel from where it is loaded in our spent fuel pool to the final location where long-term storage modules are located.”

He said the company saw the self-propelled modular transporter as a

July/August 2011 • industrialliftandhoist.com

significant upgrade to the existing self-leveling trailer and cab that would normally be used for these types of projects. “We saw this as an upgrade for several reasons,” Flynn said. “First, from a safety standpoint, the modular transporter involves the ability to be controlled from a distance from the transporter while it is moving, minimizing radiation dose to the employees.

It also does not contain mechanical linkage to drive the tires together that several of the transporters have, which have been problematic.”

Another benefit of the Wheelift SPMT is its omni-directional travel capability, which allows increased maneuverability in tight spaces.

According to Flynn, the SPMT is able to level and adjust to tight tolerances, so a separate leveling system is not required to align to the horizontal storage module.

Because each axle and wheel is independently controlled, the transporter can travel forward, backward, laterally, at an angle, and rotate on nearly any surface while fully loaded. This capability allows for greater storage density and utilization of the space needed for ISFSI storage facilities without losing the ability to align the NUHOMS casks with the HSM. Tug and trailer technology typically requires 70 feet of space between the HSM modules. Wheelift’s SPMTs can operate in 35 to 40 feet, allowing greater storage efficiency for current and future storage needs. The transfer cask can be removed from the Wheelift transporter deck to allow the unit to perform other heavy haul tasks as needed. This multi-task versatility can augment or eliminate other heavy lifting equipment such as cranes.

“We’ve seen other uses for the transporter,” Flynn said. “We’re currently looking at making alternate skids for a refueling outage to move other heavy components with the transporter.” He noted that after completing four campaigns with the self-propelled modular transporter, the company has had no significant issues with the transporter. Maintenance and safety personnel also said they have a good level of confidence in the equipment.

“The degree of added safety, fast precision alignment, and effortless movement throughout the process has totally changed our approach to spent fuel handling,” Flynn added.

Industrial Lift & Hoist

23

Best practices

Proper Use of Choker Hitches

For riggers, there’s more than one correct way to choke a load.

By Dan Cashin

Dan Cashin is a rigging instructor and subject-matter expert for the development of the Rigger Level 1 certification program offered by the National Commission for the Certification of Crane Operators. Among the

Symmetrical or nesting choke

Nothing

stirs up heated discussions among riggers more than the proper use of the choker hitch. If you put an ironworker and an industrial rigger together on the same job, they’ll get along famously until they need to choke a load.

The ironworker will probably insist that the eyes must be counter to each other without the use of shackles, while the industrial rigger will be adamant about the opposite. The reason for the difference of opinion? The ironworker’s main goal is to lift a piece square, while the rigger is looking to control the location of the choke points.

The two also will likely differ on the use of shackles when choking. The ironworker needs to be able to disconnect with a minimum of body motions. Using shackles increases the difficulty of unhooking so the ironworker prefers to rig the sling wire-through-eye. The damage to the wire rope caused by not using shackles is a price paid to increase body-positioning safety on the high

24 Industrial Lift & Hoist

organizations he has worked for are Atlantic Crane Inspection Service, Bensalem, Pa.; the Philadelphia College Consortium for Workforce Development; and AmQuip, Trevose, Pa. He began his career as a Rigger Apprentice in the

U.S. Navy, at its Philadelphia Yard, and later became a Training Leader. He was responsible for rigging training for more than 300 riggers.

In addition, he is proud to be a member of the International Guild of Knot Tyers.

Asymmetrical or leveling choke

steel. However, the gear needs to be inspected and replaced at a much greater frequency than “normal.” The rigger, on the other hand, might be looking for more strength and protection of the gear. He’ll usually use a nesting choke with shackles while the ironworker will use the leveling choke without shackles.

Which way is right? They both are. It just depends on what you want from your sling configuration.To start, the choker is the most useful arrangement if you need grip. The heavier the load, the tighter the grip. However, the heavier the load, the weaker the sling becomes. Depending on the shape of the object being wrapped around, some charts reduce the working load limit (WLL) of a choked sling by as much as 50 percent of singleleg WLL. This reduction is due to bending and pinching of the sling body. Another disadvantage is the need for a constant strain being applied to keep the grip tight. If you get sudden deceleration,

there is a good chance the choker will lose its grip and slide away from the spot where you placed it. The introduction of sling angles on multi-leg chokers can tend to pull the sling off position. The grip itself can even be a disadvantage; if the load is delicate a choker could crush it.

The nesting choke can be used for flipping plates from horizontal to vertical.

industrialliftandhoist.com • July/August 2011

Slings Characteristics of chokers

To better understand the nature of chokers, I’ve identified several common characteristics of this sling configuration.

With a nesting choke, the slings pass under the load from the same direction. One advantage of this technique is the ability of a single worker to hold the choke tight and in place as the slings tighten. This technique is particularly good for nesting a bundle of pipe or structural members that are spread out on their dunnage but need to be consolidated into a single bundle.

But be careful, bundled pieces can pinch. Another appropriate use of this configuration is for flipping plates from horizontal to vertical. Both chokes grab at the same time as the strain is applied. A third application is for rolling round pieces one quarter or less of a turn. Words of warning: Trying to go further than that could cause the piece to roll uncontrollably. Use a round turn if possible.

No amount of choking or settling of the bundle can guarantee all the internal pieces are gripped tight.

With a stopped choke, the slings are held in place by the structure of the load. Several safety considerations must be understood here. First, the part of the piece that stops the choke must be strong enough to withstand the lifting force of the sling and the sliding pressure the sling puts on the piece.

The lifter must avoid pinch points, which act like shears and will damage or cut through the sling. The sling must be protected from sharp edges. For a stopped choke you can get away with slightly tighter sling angles since there is a positive stop on the choke sliding into the center of the load. You can usually rely on sling angles down to 45°, and with careful stress calculations and gear protectors, you can go tighter.

But do 1:00:58 not goPMbelow 30°!

338wide_mag_sunset.pdf 1 9/30/2009

Lifting Gear Hire Corporation Rental and Sale of all types of Lifting Equipment

Rental Equipment You Can Trust Hoists (Hand | Air | Electric) Modular Spreader Beams The leveling choke allows square pieces to be lifted level. However, if the choke points are not anchored on the edges of the piece, the piece can roll in either direction, and one of the chokes is sure to go slack.

Come-a-longs Trolleys Slings Beam Clamps

With a leveling choke, the slings pass under the load from opposite directions. The advantage of this technique is the ability to lift square pieces level. The disadvantage is the need for two workers to hold correct choke position and tightness as the slings tighten. In addition it is difficult to get the two slings to share the weight evenly.

With a sliding choke, the slings are held in place only by the friction of the load. Because the choke depends on friction and grip to hold its position, any relaxation of either can result in one or both of the chokes sliding out of position. Ultimately, the load could be lost. With this configuration, it’s best to keep the horizontal sling angle at a minimum. As the horizontal sling angle increases you will be putting more pulling stress on the choke. It’s best to keep your sling angle above 60° off the horizontal. Do not go below 45°!

Machine skates Gantries Shackles Hydraulic Rams Winches Sheave blocks 11 Locations Nationwide

PHONE: 800-878-7305 | www.lgh-usa.com/ilh | Sales@lgh-usa.com July/August 2011 • industrialliftandhoist.com

Industrial Lift & Hoist

25

best practices Stopped choker

Sliding choker

Body of piece keeps the sling from sliding

Above 60 Degrees

Above 60 Degrees 60 to 45 Degrees

60 to 30 Degrees

Under 45 Degrees

Under 30 Degrees

Recommended choking angles for sliding (left) and stopped (right) chokes

Tips and techniques

When positioning the choke, it is best to place the slings so that the load is picked up evenly with an equal weight distribution in the slings and the body of the load. Each sling should be one quarter in from the ends of a uniformly weighted piece. This puts each sling in the middle of its half of the piece. In addition, it helps to have dunnage just inside the one-quarter mark. When you are placing your wraps around the load, the dunnage keeps it from sliding past that point.

Working the choke means tightening or loosening the sling. The direction you pull the standing part in relation to the bearing point of the choke has an effect on how the choke tightens or loosens. The more you break the standing part back over the eye, the tighter the choke gets. In reverse, the more you pull into the throat of the eye, the looser the choke gets.

There is no purpose to forcing the choke by bashing it with anything other than your hand. The little extra grip you think you get with this brutal technique is paid for by extreme damage to the standing part of your sling. If you need more grip use a round turn.

26 Industrial Lift & Hoist

Round turns or double wrapping increases grip and lessens the chance of sliding. It provides more surface contact between the sling and the load.

However, there is a price to pay for using this technique. The sling length is effectively shortened by the length of the round turn. This can result in tighter sling angles. Also, care should be taken that the sling is not pinched or trapped by itself. It should be free to render around the piece until a strain is taken.

Round turns or double wraps

industrialliftandhoist.com • July/August 2011

Slings Hooks can also be used to choke. For a round turn, wrap the slings so that the standing part is toward the center of the load. This will prevent the standing part from bearing down on the round turn and possibly trapping some slack in the round turn. The throat opening of the hook must face outwards or away from the center of the piece. This causes the standing part to bear more fully into the throat of the hook. Don’t rely on the safety latch to hold the sling in the hook. They only have enough strength to keep a slack sling from jumping out of a hook.

Compare the load compression using a round turn (left) and a choker (right).

Bad example of using shackles when choking with wire rope.

Good example

Finally, it is a really good idea to use shackles or hard eyes when choking with wire rope. If you don’t, your wire rope will start to look like a bad-hair-day spring. (Synthetics and chain don’t usually need a shackle.) When using a shackle to connect an eye to the standing part in a choke, you must be careful which direction you place the shackle. Look at the two pictures above. Can you see why? If you place the shackle as found in the top picture you will have the pin running against the standing part. As the choke is pulled tight there is the possibility of the shackle pin spinning and coming unscrewed.

Armed with this information, hopefully jobsite arguments about the best way to choke a load will be settled and riggers and ironworkers will be able to select the best configuration for their situation.

The ultimate goal is to rig a load in the safest, most practical way.

July/August 2011 • industrialliftandhoist.com

Industrial Lift & Hoist

27

Trends &Technology

Compact Concepts The ultra compact Platform Basket fits in extremely narrow areas indoors and out.

Crawler-mounted aerial lifts incorporate unique access characteristics.

By Katie Parrish and Guy Ramsey

Looking for the right aerial work platform to meet the needs

of a job may require users to think beyond traditional self-propelled scissors and boom lifts. For work sites that require a machine to fit in tight areas, provide low ground pressure, and work indoors and outside, trackmounted compact aerial lifts may be the best solution. We look at the features and benefits of some of the most unique models on the market, including those manufactured by Skako Lift, Niftylift, Ommelift, and Platform Basket.

Compact track-mounted aerial lifts feature three concepts that when combined set these units apart from all other access equipment. The first characteristic is narrow access, which also may be found in other equipment, such as wheeled compact machines or scissor lifts.

Extremely low floor impact is the second concept these machine incorporate, and track-mounted compact aerials often have the ground pressure that is roughly the same as a human—about 5-10 psi. With such a low ground pressure, the aerial lift can traverse over delicate surfaces indoor and outdoor, including turf, wood parquet, and polished marble. Although low floor pressure can be found with other equipment, it is only combined with the narrow access of these machines.

The final characteristic is the ability to drive and deploy the machine on extreme up-, down-, and side-hill inclines. This characteristic can be shared by other outrigger-deployed atrium lifts, but traditional wheeled

28 Industrial Lift & Hoist

atrium lifts do not have the ability to go uphill on severely varied terrain.

In this unique package, track-mounted aerials can go through an extremely narrow opening, climb over delicate, sloped surfaces, and set up for work. Its characteristics make it a useful tool to perform a variety of challenging personnel lifting tasks.

Manufacturers often offer several variations in a product class. Although these machines are similar in style, they are all unique in their offerings.

The following information discusses the features and benefits of popular models available in North America.

With a 99-foot platform height and 52 feet of outreach, the Reachmaster Falcon FS105-Z retracts to a surprisingly compact 39 inches wide.

Niftylift TD34TN

U.K.-based Niftylift has been present in the U.S. aerial lift market since the 1990s and opened its American service and support facility about six years ago in Greer S.C. Among its tracked lift product offerings, the TD34TN is Niftylift’s smallest machine.

The narrow TD34TN’s chassis retracts to 2'6" wide, enabling it to fit through tight areas. With the tracks extended, the TD34TN measures 3'9". It has a 34-foot platform height and nearly 21 feet of side reach when elevated 15 feet.

The unit can be powered by fuel or AC power. It has a Kubota diesel power engine, as well as a 110V-powered hydraulic system as standard.

In indoor applications, all boom Among functions can be performed by its tracked plugging the unit into a 110V lift product outlet. offerings, the narrow TD34TN Niftylift’s TD45TN features is Niftylift’s “straight-line” hydraulic controls smallest that are fully proportional. With machine. these mechanically activated proportional controls, the operator does not rely on electronics for machine functions. Niftylift also says that a simple hydraulic control system makes the machine easy to maintain, operate, and considerably reduces the number of computer modules needed for troubleshooting or repair.

This machine has a single-person, 30"x26" basket with 300-pound capacity. The boom has 358° noncontinuous rotation.

As standard, the upper control box has an extended control cord, allowing the operator to walk behind the machine. The TD34TN has 60 percent gradeability, allowing the unit to climb a flight of stairs or over a severe incline.

The unit is not self-leveling, which Niftylift says keeps the user in control of all leveling functions. Safety features include micro-switches in the outrigger pads that will sound an alarm if the machine is not level.

Unlike other tracked lift manufacturers, Niftylift allows users full range of function when the alarm sounds rather than shutting down the machine.

Niftylift offers the machine with black or non-marking, rubber-free urethane tracks for clean, internal applications. industrialliftandhoist.com • July/August 2011

Personnel Lifts Ommelift 2350RJ

The Ommelift 2350RJ, distributed by Tracked Lifts Inc., Syosset, N.Y., takes the atrium lift concept and applies it to general indoor and outdoor use. The unit can fit through a 4-foot door to perform interior maintenance on delicate surfaces, but it also has the capability of traversing and deploying in areas that are extremely sloped.

The 2350RJ is a true hybrid machine, using a Kubota diesel engine to power all hydraulic functions while simultaneously recharging the onboard battery pack that powers the unit’s alternative DC operational system. Both systems are independent and have their own hydraulic pumps. In case of a pump or power failure, the lift will still be fully operational. Under battery power, the boom can be used, depending on demand, from three to six hours without the need to be recharged. If the batteries are depleted, the operator has the option of turning on the diesel engine or plugging into a 110V power source and continuing to use electric power.

The boom’s main telescopic extension cylinder is located underneath the boom where it is protected from materials that can cause damage to the pistons. Additionally, the boom does not need to be greased or disassembled for wear pad replacement. Wear pads are external.

Outriggers can be patterned in several different positions, allowing the machine to deploy in varied spaces. The travel length of the piston in the hydraulic cylinder and extreme angle of the outrigger allow the machine to be positioned on sloped terrain up to 40 percent. Automatic leveling is not an option.

The travel lock must be opened for the machine to operate. In order for the boom to extend, the outriggers must meet the ground, the machine must be level within 2°, and the travel lock has to be on.

Basic machine operation occurs with joysticks that electrically actuate the hydraulic valves. Operation is governed by simple off-the-shelf relays that can be swapped or replaced if they burn out.

A single-person or two-person rotating basket is available. The unit weighs 6,700 pounds; an optional variable width undercarriage increases the weight to 7,300 pounds. Biodegradeable hydraulic oil is standard on this machine.

Platform Basket 18.90

The Ommelift 2350RJ climbs over the curb with ease.

July/August 2011 • industrialliftandhoist.com

Platform Basket 18.90, offered in North America by Tracked Lifts Inc., Syosset, N.Y., is part of the company’s ultra compact range. The unit will fit through a 32-inch-wide, 6'7" tall door.

Built in Northern Italy, the Platform Basket 18.90 uses very few electronics, with mechanically linked levers controlling the hydraulic functions. Safety features that detect ground pressure, outrigger and boom position, and maximum allowable work moment are monitored through electro-mechanical limit switches.

Industrial Lift & Hoist

29

Trends &Technology To enhance safety, the boom will not deploy if all four outriggers are not touching the ground and detecting ground pressure. Also, if the outriggers are deployed but the machine is not level within 2°, the boom cannot be elevated. Automatic-leveling systems are available as an option but not encouraged by the company.

To achieve narrow configuration, the undercarriage will retract to 31 inches, which brings down the height to 6'3". The outrigger pads can be removed to achieve its narrow width.

The 18.90 is powered by either a Honda gasoline engine or a 19-amp, 110V electric motor. Each system powers its own hydraulic pumps, making the power systems redundant in case there is a failure. If the machine is hooked up to a 110V outlet, power is also available in the platform. Two hoses that run through the boom supply air, water, or hydraulics to the basket.

When the 18.90 climbs a severe grade, the lowest point of the machine could come into contact with the ground when the trailing boom section angles downward. To prevent the boom from damaging delicate surfaces, a roller is located on the lowest point on the boom.

To protect the cylinders, Platform Basket incorporates a heavy shield to prevent damage caused by falling objects or paint, concrete, stucco, or other building materials that could harm the piston or cylinder seals.

Other sensitive components such as the engine, electric motor, valve block, and relay box have steel shielding.

Optional equipment includes white rubber trucks, larger outrigger pads, and biodegradeable oil.

Reachmaster Falcon FS105-Z

Introduced in 2010, the Reachmaster Falcon FS105-Z from Skako Lift Inc., Kingwood, Texas, features 99 feet of platform height and 52 feet of outreach. The unit retracts to a surprisingly compact 39 inches wide and

30 Industrial Lift & Hoist

Personnel Lifts climbs an 18° slope, fitting the compact aerial lift criteria.

As a dual-powered unit, the FS105-Z runs on four maintenance-free gel batteries or a Kubota water-cooled diesel engine. When it is engine powered, it has a separate hydraulic pump, providing more power for driving, operation, and climbing steep grades. If the machine needs to be used in an area where diesel fumes are not permitted or inside areas on floors capable of supporting the 11,000-pound machine, it can be operated on battery power or plugged into a 110V outlet. When plugged into an outlet, 110V power is available to the operator in the platform.

To operate the machine, the outriggers are deployed by removing a safety latch. For safety, outriggers cannot be operated until all four have been manually swung to the deployed position. Note the boom must be completely stowed for the outriggers to operate. Once the boom comes off the safety switch, only the expandable track system can extend and retract.

If an outrigger becomes light while the FS105-Z is elevated, weight sensors on the outriggers will illuminate. At that point, boom outreach will be limited, and machine operation will prevent further movement in an unsafe direction. The machine currently does not have an outrigger auto-level system, but it may be available as an option in the future.

Other safety features include dual-holding valves on cylinders with positive and negative movement. As the machine is operated, there is a slight delay so pressure can build up in the supply line to the cylinder and sufficiently release the holding valve. This eliminates any chance of back pressure when the valve opens, thus providing a more positive control response. Controls are electric over hydraulic, and the joystick is proportional. Push buttons are used for each function. The lift can be driven from the platform, but outriggers can only be deployed from the ground controls.

industrialliftandhoist.com • July/August 2011

Cranes

What’s Under Your Hook?

Lift your load correctly with the right rigging gear, lifting devices, and attachments.

Proper handling is essential to safe crane operations, and for

many crane users, accessories like under-hook attachments are necessary to perform the job. Handling coils and steel plates, for example, may require custom-built grabs to manage the load. Additionally, lifting devices like shackles eliminate crowding around the master link, which ultimately makes the work area safer. Read on for a roundup of products available to make your job easier, as well as company news from manufacturers and suppliers.

News and New Products 30,000-Pound Gripping Tong for Work Rolls in a Steel Mill

Bushman AvonTec, Milwaukee, Wis., designed and built a 30,000-pound capacity gripping tong grab to handle work rolls in a steel mill. The tong includes chock stabilizers that prevent the top-heavy chocks on the ends of the roll from flipping over. Operation is mechanical, using Bushman AvonTec’s automatic latching device.

In recent months, Bushman also has launched a motorized coil/pallet lifter that can lift both eye-horizontal coils and palletized vertical coils. The unit has fork assemblies to lift pallets and coil lifting saddles for lifting horizontal coils. The forks and lifting pads are motorized to permit changeover on-the-fly or when used with a cab-operated crane. When lifting coils on pallets, a set of motorized coil restrictors lowers to prevent tall coils from shifting on the pallet. Sensors detect when either type of load is lifted to prevent accidental opening of the legs while carrying a coil.

Other sensors and indicator lights aid the operator in aligning the lifter with the coil or pallet. Numerous coil protection features are also included. One example has the motor control enclosure attached to the grab. This enclosure can also be mounted on the crane. Capacity for palletized coils is 33,000 pounds, and up to 100,000 pounds for eye-horizontal coils.

Additionally, the company has developed a coil grab for handling densely packed slit coils. Its customer, Coilplus-Berwick Steel, Columbus, Ohio, needed to find a way to insert and remove thin slit steel coils (down to 1 inch wide) from a storage rack. The coils are closely stacked in the rack with a narrow 1.5-inch space between them. The hooks are adjustable in two-inch increments to handle coils of varying thickness. “The main advantage of these lifters is that the feet rotate,” said Larry Wood, maintenance and safety coordinator at Coilplus. To remove a coil, the hooks are lowered with the feet parallel to the coils. Once the feet are in the coil, they are turned 90 degrees so they can lift the coil without damaging it or neighboring coils. “Since it arrived,” Wood said, “the Bushman AvonTec lifter has been doing a great job.” bushmanavontec.com

Delta Rigging & Tools Acquires Grizzly Wire Rope & Chain

Delta Rigging & Tools Inc., Pearland, Texas, has acquired Grizzly Wire Rope & Chain, Williston, N.D. The acquisition gives DR&T an established location in the center of the Bakken Oil Shale region, providing strategic growth opportunities to better serve the rapidly expanding oil and gas development activities across a multi-state area.

“We had been looking for a way to expand into the Bakken Shale area for some time,” said Kevin Rodgers, CEO. “After a careful review, it became clear that taking a well-established and growing operation like Grizzly and making it a part of Delta Rigging

July/August 2011 • industrialliftandhoist.com

Product Focus & Tools was the best strategic move for us, and the best way to serve our existing and new customers working in the Bakken.”

Grizzly Wire Rope & Chain first opened in 2007 to serve the Williston Basin area. The company provides wire rope, chain, hardware, cordage, web slings, and associated services to customers working primarily in the oil and gas industry, but also in transportation, agriculture, and other areas. Over the next few months, Grizzly will officially begin trading as Delta Rigging & Tools, according to a DR&T statement. All of Grizzly’s employees are expected to join Delta Rigging & Tools, and operations will be part of DR&T’s Rocky Mountain Region, headquartered in Grand Junction, Colo. deltarigging.com

Eriez Introduces New Lifting Magnets

In the spring, Eriez, Erie, Pa., launched the SafeHold permanent lifting magnet line, which can lift and transfer steel and iron without slings, hooks, or cables. Available in several models to meet specific application demands, SafeHold magnets make quick work of difficult steel handling and require fewer operators. Eriez offers the SafeHold line of magnets with lifting capacities up to 10,000 pounds. This line of powerful magnets does not require any electricity, so power failures will not interrupt operation.

The SafeHold APL Series is ideal for quick and efficient handling of steel where access is limited. The APL series turn off and on automatically with the up and down movement of a crane or hoist to provide continuous operation for hundreds of lifting and positioning applications. The SafeHold EPL Series is specifically designed for machine shop use to carry semi-finished products such as machine parts, press molds and steel plates. eriez.com

Bishop Lifting Recognized for Safety Performance

Bishop Lifting Products, Houston, Texas, received the Crane & Rigging Support – Silver Award in the Houston Business Roundtable’s Safety Excellence competition. Since 1988, the Houston Business Roundtable has recognized greater Houston area industrial contractors for outstanding safety performance. This award process has become a joint effort to improve on-site safety, eliminate accidents, and most importantly, reduce injuries to employees. After receiving the nomination from BP in the category of Crane & Rigging Support, forms were submitted including OSHA-required safety data for fatalities, lost workday cases, recordable injuries and illnesses, copies of safety policies and procedures, and documentation of safety best practices.

Following a formal review process, 33 companies were chosen to receive field audits to assess on-site safety programs. Topics under review included accident prevention plans, safety training and education, emergency evacuation plan, substance abuse control programs, and driver safety training, to name a few. The audit team also interviewed shop employees to ensure “what was written is being implemented” for all safety procedures.

“It was an extreme honor to be nominated by BP and to receive the silver safety award for Crane & Rigging Support,” said Matthew Wilson, QHSE manager at Bishop Lifting Products. “Recognition should be given to every individual employee at Bishop, starting with the executive management who places such a great emphasis on safety, to all employees who follow the safe practices on a daily basis.” lifting.com

Rigging Charts Available for iPhone

Drew Merschat has developed the RigIT mobile app to give instant access to all necessary rigging capacity chart information. Every chart in the app includes the three basic hitches and their load capacities. This includes vertical, choke, and basket hitches. Also included in the charts are screw pin shackles with working load limits and pin diameters. rigitapp.com

Industrial Lift & Hoist

31

Product Focus Thern’s New 2-Ton Winch

Thern Inc., Winona, Minn., a manufacturer of winches, cranes, and hoists for a broad range of water, wastewater, processing, and industrial applications, has introduced the ATLAS II Worm Gear Power Winch with 2 ton load capacity and a durable cast aluminum body.

Machine cut gearing operates in an enclosed oil bath, reducing wear and extending operating life. The winch is well suited for lifting applications, with an internal load holding mechanical brake. Worksite portability is ‘made easy’ with lifting handles built onto the frame to facilitate easy attachment of lifting straps. thern.com

Winkle Adds Magnet Model Ranges

Winkle Industries, Alliance, Ohio, has introduced a new line-up of lightweight scrap magnets developed with the latest version of the company’s proprietary computer modeling software. Winkle’s OptiMag L-Series lifting magnets for scrap recyclers now include two model ranges, the LDSA magnets, updated from the previous LSA standard, and a new ELDSA line created specifically for smaller hydraulic scrap handling machines.

The new L-Series models offer increased lifting capacity with lighter weight magnets. Through the redesign and enhancement process, Winkle also reduced costs in the new line-up of L-Series magnets through improved manufacturing and material efficiencies.

The LDSA and ELDSA types are both recommended for fixed and mixed loads in general duty scrap handling applications, providing a large lifting surface and reduced total weight to best utilize the crane’s load-lifting capacity. The lightweight LDSA and extra-light ELDSA models typically provide a weight saving of 4 percent to as much as 14 percent over comparable competitive magnets and come complete with heavy-duty mechanical features and deep-field coils.

The new magnets are the result of an end-to-end redesign and enhancement program enabled by recent refinements to the proprietary engineering software developed by

When you have your friend’s prize possession 6 feet off the ground...

NOW WITH REMOTE CONTROLS

Winkle. The 3D computer-aided modeling program allows Winkle engineers to optimize the magnet’s mechanical structure and coil design to ensure maximum lifting capacity, superior duty cycles and longer service life.

The standard line includes models ranging from 30 to 72 inches in diameter. LDSA magnets range in weight from 1,025 to 7,750 pounds, with lifting capacity from 625 to 5,625 pounds. ELDSA magnets begin at 895 pounds, lifting up to 575 pounds, and range to the 72-inch, 7,500-pound unit able to lift up to 5,550 pounds. Shipping weights are specified to include the weight of magnet chains, which are also optimized to suit the strength and safety demands of the application. Winkle designs all of its lifting magnets to achieve at least 75 percent duty cycles in continuous 24/7 operation. winkleindustries.com

Crosby Offers Shackle and Chain Accessory Series

The Crosby Group, Tulsa, Okla., introduced the forged alloy steel 2169 Series shackles, as well as several new Grade 8/10 chain accessories. The shackles in the 2169 Series have the same attributes as Crosby’s 2160 “Wide Body” shackles but with a screw pin design. The company’s new S-1311N chain shortener series has a compact, ergonomic design for quicker attachment, and is designed to eliminate crowding around the master link. The 2169 Series shackles significantly improve the life of wire rope slings, and can be used to connect high-strength round slings, synthetic round slings and wire rope slings. The increase in shackle bow radius provides a minimum 58 percent gain in sling bearing surface, according to Crosby product information, and a 15 percent minimum increase in usable sling strength. The 2169 is available in 7.75-, 13.78-, and 20-ton capacities, as well as a galvanized or self-colored finish.

Among Crosby’s new chain accessory introductions, the A-342W master link series, with an enlarged inside dimension, allows additional room for sling hardware and crane hook. The L-1338 and L-1358 grab hooks are designed with a spring-loaded latch lock system that keeps the chain in place under slack conditions. And the new S-1327 and L-1327 eye sling hooks have new hook dimensions better suited for chain sling applications, as well as a significantly larger throat opening on most sizes. thecrosbygroup.com

OVERHEAD CRANE OPERATOR HOISTING, RIGGING, MATERIAL HANDLING COURSES course material Engineer audited for compliance to Federa l OSHA

...you will be thankful for the smooth precise control of your Versalift’s 2-speed hydrostatic transmission 25,000 to 140,000 lbs. capacity Featureing: • Extendable Mainframe • 3-section Removable Boom • Compact size and Turning Radius • Removable Counterweights • Hydrostatic Transmission • Planetary Drives • Made in USA • Direct Lift Mast

THE STRENGTH OF VERSATILITY: • Use it on More Jobs • Waste Less Time Rigging • Do More Work • Handle Heavier Loads • Get into More Places • Lift Pieces Higher • Handle Loads Safer • Improve The Bottom Line

We now offer the Versa-Lifts, in an electric powered version.

CUSTOM MOBILE EQUIPMENT, INC.

439 E HIGH STREET Baldwin City, KS 66006 785-594-7474 Fax: 785-594-7475

www.versa-lift.com 32 Industrial Lift & Hoist

e Reducing liability in th injury event of an accident or STANDARDIZED courseware content, IN-HOUSE safety training programs applicable to all company locations.

(Intended for applicable management/supervisory, HSE personnel and operators/workers)

Providing corporate office with total traceability ensuring consistency in delivery at every location.

Resulting in a reduction of related non-tangible costs by 10% or more per location in the first year.

1-877-452-2284 (toll free)

www.ActiSafety.ca

industrialliftandhoist.com • July/August 2011

Cranes

Coordinated Wire Rope Introduces Maximizer Braided Chain Sling

Coordinated Wire Rope & Rigging, Wilmington, Calif., introduces the Maximizer braided chain sling. Proof-tested and certified to 50 long tons in a vertical basket, the sling is constructed with special T-1 custom paddles, 3/8-inch, seven-part Grade 100 alloy chain and connecting links. It is available in custom lengths. Lifting loads of 100 long tons is not an everyday occurrence in the port, but when the need arises, there must be lifting slings to meet the demand. The Maximizer was developed to meet the 100-long-ton capacity of the container crane, according to the company.

Coordinated Wire Rope supplies other type slings that can meet this requirement, but the longshoremen community has confidence in the braided chain sling and does not wish to pursue other options like high performance fiber lifting slings.

The “Maximizer” is constructed of seven parts of Grade 100 chain and connecting links with specially designed T-1 paddles to reach a capacity of 50 long tons per sling (100 long tons a pair) in a vertical basket.

“The typical braided chain sling has been a staple lifting device in ports from coast to coast for many years,” explained Bo Kentner, Coordinated’s operations manager. “It was originally created due to a need to have a flexible, strong, but durable sling that could make many lifts removing heavy products from the holds of ships. Up to that time, braided wire rope slings were used but had several drawbacks.” Although as strong as the braided chain sling, pound for pound wire rope slings were easily kinked when basketing or choking a heavy load, said Kentner, and the wires were also very susceptible to breaking while going around corners, creating dangerous working conditions.

“Chain was usually not the lifting device of choice because the sling could easily slide from under the load, causing the center of gravity to change and the load to fall.

To solve this problem, the idea to use more than one chain gave rise to the thought of

July/August 2011 • industrialliftandhoist.com

using multiple chains connected to end hardware called ‘paddles’ and then interlacing the chain with wire rope to make it one complete, strong, durable sling but maintaining excellent flexibility,” said Kentner. The most common braided chain sling today is the sixpart sling made from Grade 80 alloy lifting chain attached to alloy paddles with Grade 80 connecting links, according to Kentner.

This sling has a capacity of 34 tons in a vertical basket lifting configuration,” he explained. “Since two slings are used in lifting a single load, this is sufficient to safely lift most loads seen on the docks by today’s longshoremen. However, the container cranes throughout the world are reaching ever greater capacities with the newer cranes being rated at 100 long tons or greater. The increase in capacity of the crane is leading to lifting heavier and heavier loads.” coordinatedcompanies.com

Associated Wire Rope to Offer GN Rope Fittings

A new line of forged shackles, ROV and eye hooks, master links, and other products from GN Rope Fittings is now available through its distributor Associated Wire Rope & Rigging in Playa Del Rey, Calif.

Associated maintains a large inventory in its southern California and Houston, Texas, distribution centers, including shackles up to 600-metric ton capacity that are ready for immediate shipment.

In addition, they have the ability to provide special items. The company recently received an order for a 500-ton master link product to be built to customer specifications.

“The addition of the GN products is a perfect complement to our RopeBlock line of crane and rigging blocks, end fittings and other products,” said Bob Levy, vice president of operations at Associated Wire Rope. gnweb.com

Industrial Lift & Hoist

33

Overhead Cranes

Equipment in Action

24-Hour Operation Demag double-girder overhead crane creates quick and gentle steel deliveries.

The crane is required to have various speeds to transport plates in the facility.

In

order to transport and handle steel sheets and plates, Blume Steel Service Ltd. has installed 20-ton Demag DR Pro wire rope hoists on a Demag double-girder overhead traveling crane. With this configuration, the company says the crane is gently handling heavy steel plates when needed but also travels fast when required. The customer also depends on a high level of reliability for the crane, which is in continuous operation 24 hours, seven days a week.

The two hoists are equipped with two-speed lift, and they are mounted on a double-girder, top-running trolley. The crane is a top-running, double girder configuration utilizing a box girder. In the steel facility, the application also required that the travel motions be equipped with variable speed for ease when transporting the plates.

The trolley and bridge speeds are both infinitely adjustable and can be changed as required by the operator. This allows travel to be fine tuned to correspond with each individual requirement. It also

permits adjustments to occur depending on the need for positioning or production throughput requirements.

The double-girder, overhead traveling bridge crane has a total load capacity of 20 tons and can be used to the full capacity in more ways than one. Often called an “S&I” option, the operator can use the system in simultaneous mode or one hoist at a time in the independent mode. When the hoists are working together, the controls limit each 20-ton hoist to 10 tons only. When the operator chooses independent mode, the system renders the other 20ton hoist inoperable, and it only allows the use of one 20-ton hoist at a time for safety.

The tandem hoists were needed to utilize Blume’s existing magnet spreader beam. The load capacity of the spreader was two times eight tons, and the configuration met the requirement. The operators are very pleased with the ease of the crane and the hoists. Continuous reliable operation has been yet another benefit.

AD INDEX

Company Name

Phone

website

Page

Company Name

Phone

website

Page

Absolute EZ-UP

843-388-2556

absoluteez-up.com

35

KWS

800-872-9313

kwschain.com

21

Ace World Companies

800-431-4223

aceworldcompanies.com

5, 12, 13

Lifting Gear Hire

800-878-7305

lgh-usa.com/ilh

25

All Canadian Training Institute

877-452-2284

actisafety.ca

32

Magnetek Material Handling

800-288-8178

magnetekmh.com

36

Columbus McKinnon

800-888-0985

cmworks.com

33

Pewag Chains & Fittings

800-526-3924

www.pewag.com

16

920-743-8650

shuttlelift.com

2

Custom Mobile Equipment

785-594-7474

versa-lift.com

32

Shuttlelift

Harrington Hoists

800-233-3010

harringtonhoists.com

10

The Caldwell Group

800-628-4263

caldwellinc.com

30

800-948-8473

trelleborg.com/wheelsystems_us

9

HBC-radiomatic, Inc.

800-410-4562

hbc-usa.com

19

Trelleborg Wheel Systems

IPAF

518-280-2486

awpt.org or awpt.org/ots

15, 27

Virginia Crane

804-798-1343

virginiacrane.com

17

Irwin Car & Equipment

724-864-8900

irwincar.com

3

Winches Inc.

800-361-8543

winchesinc.com

7

Jergens

877-440-5438

jergensinc.com

29

Wy East Products

888-401-5500

clearcap.com

22

34 Industrial Lift & Hoist

industrialliftandhoist.com • July/August 2011