New revo 110

New

R E V O 110

EDISI 2 TST 10 PC 002

PT Astra Honda Motor

PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepedamotor HONDA REVO 110

1

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan : (a) Parts mesin

:

Part Number dan Nomor seri mesin

(b) Parts rangka

:

Part Number dan Nomor seri rangka

(c) Parts karburator

:

Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.

Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen model

Nomor kode

Kode warna Kode subkontraktor Kode modifikasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi dan tipe

Ukuran

Pengerjaan permukaan secara kimiawi SO

1

2. Kode warna

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.

Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun.

Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

1

Kode Warna Kode pabrik

Kode HONDA NH-1 NH-131M NH229MU R258

FMB SSM AGM WRD

6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah.

Warna Black Starlight Silver Metalic Anchor Gray Metalic Winning Red

7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan.

8. illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY................ Assembly L.E.D .............. Light emitting diode COMP .............. Complete.

MPH ............... Miles per hour R....................... Right L (100L).......... Link(100 Links) L. ...................... Left A.C ................. Alternating current STD .................. Standard D.C ................. Direct current MM ................... Milimeter IN.................... Inlet G ...................... Gram EX. ................. Exhaust T(22)................. Tooth (22Teeth) FR .................. Front A....................... Ampere RR .................. Rear V....................... Volt Hex................. Hexagonal W...................... Watt A.M................. Attaching mark WL.................... With labelling T.M ................. Transcript mark WOL. ................ Without labelling C.D.I ............... Capacitive KPH.................. Kilometers per hour Discharge Ignition

9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Part Bolt (Screw) Pin O-Ring Oil seal Tube

2

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

*

Model

Kode daerah pemasaran

Tipe

No. Seri Mesin yang berlaku mulai

No. Seri Rangka yang berlaku mulai

e t as Karburator yang berlaku

ANF110

2IN 3IN

Indonesia Indonesia

JBC1E******1 JBC2E******1

MH1JBC11*******1 MH1JBC11*******1

PB7UA A

Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah PB7UA A KC

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

1

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

NOMOR SERI RANGKA

b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan NOMOR SERI MESIN

NOMOR IDENTIFIKASI KARBURATOR

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

3

b. Pekerjaan yang terulang No.

Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket.

1

Service item/Bagian yang diservis

F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

F.R.T.

2.

Penyetelan dan pembersihan busi

0.1

Cylinder head gasket

1.0

3.

Penyetelan tappet

0.3

Piston

1.5

4.

Penyetelan stasioner karburator

0.1

5.

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

6.

Penyetelan kopling

0.1

7.

Pembersihan elemen saringan udara

0.3

8.

Pengukuran tekanan kompressi

0.1

9.

Pemeriksaan cairan baterai dan berat jenisnya

0.2

10.

Pengukuran tinggi pelampung karburator

0.6

11.

Pembersihan saringan oli mesin

0.6

12.

Penyetelan gas tangan

0.1

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly.

Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 Pekerjaan yang terulang adalah pembongkaran crankcase. *

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

No.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

Service item/Bagian yang diservis

Rangka

F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1

3.

Karburator

0.4

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1

5.

Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket)

0.1

b. Pembongkaran No. 1.

4

Service item/Bagian yang diservis Karburator

F.R.T. 0.7

ENGINE GROUP E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

CAM CHAIN/TENSIONER

E-5

E-7

ONE WAY CLUTCH

E-8

PC REVO 110 - 2

CYLINDER

CLUTCH (F.C.C)

E-6

RIGHT CRANKCASE COVER

E-8

CLUTCH (EXEDY)

5

ENGINE GROUP E-9

OIL PUMP

E-10

LEFT CRANKCASE COVER

E-11

E-12

STARTING CLUTCH

E-13

STARTING MOTOR

E-14

CRANKCASE

E-15

CRANKSHAFT/PISTON

E-16

TRANSMISSION

E-17

GEARSHIFT DRUM

GENERATOR

2

6

PC REVO 110 - 2

ENGINE GROUP E-18

KICK STARTER SPINDLE

E-19

CARBURETOR

2

PC REVO 110 - 2

7

FRAME GROUP F-1

HEADLIGHT

F-2

METER

F-3

SWITCH / CABLE

F-4

FR. BRAKE MASTER CYLINDER

F-5

HANDLE PIPE/ HANDLE COVER

F-6

STEERING STEM

F-7

FRONT FENDER

F-8

FRONT FORK

F-9

FRONT BRAKE CALIPER

3

8

PC REVO 110 - 2

FRAME GROUP F-10

FRONT WHEEL (SW)

F-10-1

FRONT WHEEL (CW)

F-11

REAR BRAKE PANEL

F-12

REAR WHEEL (SW)

F-12-1

REAR WHEEL (CW)

F-13

FUEL TANK

3

F-14

PC REVO 110 - 2

SEAT / BATTERY

F-15

BODY COVER

F-16

AIR CLEANER

9

FRAME GROUP F-16-1

AIR SUCTION VALVE

F-17

EXHAUST MUFFLER

F-18

PEDAL/KICK STARTER ARM

F-19

STEP

F-20

STAND

F-21

SWINGARM

F-22

REAR CUSHION

F-23

REAR FENDER

F-24

REAR COMBINATION LIGHT

3

10

PC REVO 110 - 2

FRAME GROUP F-25

WIRE HARNESS

F-26

FRAME BODY

F-27

FRONT COVER

F-28

MAIN PIPE COVER

F-29

TOOLS

F-30

CAUTION LABEL

3

F-31

PC REVO 110 - 2

MARK/ STRIPE

F-31-1

MARK/ STRIPE

11

E-1 Cylinder Head Cover

2 Service item 1 2

12

COVER, CYLINDER HEAD.................

GASKET, CYLINDER HEAD COVER..

TST 10 PC 002

F.R.T. 0.1 0.1

No.

SW

QTY CW

DX

COVER COMP., CYLINDER HEAD GASKET, HEAD COVER BOLT, HEAD COVER RUBBER, MOUNTING DOWEL PIN, SPECIAL, 8X14

1 1 2 1

1 1 2 1

1 1 2 2 1

BOLT, HEAD COVER ASSY

2

2

-

Part Number

Description

1 2 3 4 5

12310-KWB-600 12391-KWB-600 90017-GCC-000 90543-MV9-671 90701-KFM-900

6

9001A-KWC-900

30 . 01 . 2010

Notes

E-2 Cylinder Head

2 Service item

F.R.T.

1

HEAD, CYLINDER .............................

1.7 .TERMASUK: Penggantian dan penyetelan Valve

2

GUIDE, INTAKE VALVE(ONE)...........

1.7 .TERMASUK: Reaming .TERMASUK: Penggantian dan penyetelan Valve GUIDE, EXHAUST VALVE(ONE).......

1.7 .TERMASUK: Reaming .TERMASUK: Penggantian dan penyetelan Valve GUIDE, VALVE :FOR 1 VEHICLE......

2.0 .TERMASUK: Reaming .TERMASUK: Penggantian dan penyetelan Valve

4

GASKET, CYLINDER HEAD..............

0.8

6

INSULATOR, THROTTLE BODY/ CARBURETOR ..................................

MANIFOLD, INTAKE ..........................

PLUG, SPARK....................................

0.2 0.3 0.1

7 8

TST 10 PC 002

SW

QTY CW

DX

HEAD SUB ASSY., CYLINDER GUIDE, VALVE (OS) CLIP, VALVE GUIDE GASKET, CYLINDER HEAD GASKET, CARBURETOR INSULATOR

1 2 2 1 1

1 2 2 1 1

1 2 2 1 1

9 10

16211-KPH-901 17110-KWB-920 31916-KWB-601 31926-KWB-601 90002-KWB-600 90004-GHB-690

INSULATOR, CARBURETOR PIPE COMP., INLET PLUG, SPARK (CPR6EA-9S) PLUG, SPARK (U20EPR9S) BOLT, FLANGE, 5X12 BOLT, FLANGE, 6X32

1 1 1 1 1 2

1 1 1 1 1 2

1 1 1 1 1 2

11 12 13 14 15

90201-GCC-000 90401-KVY-900 90402-KWB-600 90701-KFM-901 91304-GB1-900

NUT, HEX., 7MM PLATE, PLUNGER WASHER, 7.2X16X2.5 DOWEL PIN, SPECIAL, 8X14 O-RING, 25X2.4

4 1 2 2 1

4 1 2 2 1

4 1 2 2 1

16 17 18 19

92900-08032-1E 93404-06012-00 96001-06022-00 96001-06100-00

BOLT, STUD, 8X32 BOLT-WASHER, 6X12 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X100

2 1 2 2

2 1 2 2

2 1 2 2

No.

Part Number

Description

1 2 3 4 5

1220B-KWB-920 12204-KVY-901 12206-KPL-900 12251-KWB-601 16201-KWB-921

6 7 8

30 . 01 . 2010

Notes

13

E-3 Camshaft / Valve

2 Service item 2 3 4

6 7

8

14

F.R.T.

CAMSHAFT ........................................ .TERMASUK: Penyetelan Valve ARM, INTAKE VALVE ROCKER(ONE) .TERMASUK: Penyetelan Valve

1.0 1.0

ARM, EXHAUST VALVE ROCKER (ONE).................................................. .TERMASUK: Penyetelan Valve

1.0

ARM, VALVE ROCKER :FOR 1 VEHICLE................................ .TERMASUK: Penyetelan Valve

1.0

VALVE, INTAKE(ONE)........................ .TERMASUK: Penggantian VALVE, EXHAUST(ONE).................... .TERMASUK: Penggantian VALVE :FOR 1 VEHICLE.................... .TERMASUK: Penggantian (1,9,10,11) SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE)..............

SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE).....................

SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE....................

TST 10 PC 002

1.3 1.3

No.

Part Number

Description

SW

QTY CW

DX

1 2 3 4 5

12209-GB4-682 14100-KWB-920 1443A-KWB-920 1444A-KWB-920 14451-KWB-600

SEAL, VALVE STEM (ARAI) CAMSHAFT COMP. ARM ASSY., IN. VALVE ROCKER ARM ASSY., EX. VALVE ROCKER SHAFT, ROCKER ARM

2 1 1 1 1

2 1 1 1 1

2 1 1 1 2

6 7 8 9 10

14711-KWB-600 14721-KVY-900 14751-KWB-600 14751-KWB-921 14771-GB4-680 14775-KVY-900

VALVE, IN. VALVE, EX. SPRING, VALVE SPRING, VALVE RETAINER, VALVE SPRING SEAT, VALVE SPRING

1 1 2 2 2 2

1 1 2 2 2 2

1 1 2 2 2 2

11 12

14781-MA6-000 14461-KVB-900

COTTER, VALVE SHAFT, EX. ROCKER ARM

4 1

4 1

4 -

1.5

1.1 1.1 1.2

30 . 01 . 2010

Notes

E-4 Cam Chain / Tensioner

2 Service item 1 2 3 4

F.R.T.

SPROCKET, CAM...............................

CHAIN, CAM .......................................

ARM, CAM CHAIN TENSIONER ........

ROLLER(S), CAM CHAIN TENSIONER

7 (6,8) ROD, CAM CHAIN TENSIONER PUSH ..................................................

9 ROLLER, CAM CHAIN GUIDE ...........

11 SPROCKET, CAM CHAIN GUIDE ...... .TERMASUK: Pelepasan dan pemasangan mesin 12 BOLT, CAM CHAIN GUIDE ROLLER.. .TERMASUK: Pelepasan dan pemasangan mesin

TST 10 PC 002

0.4 1.6 0.6 0.6 0.3 0.9 2.8

2.8

Part Number

Description

SW

QTY CW

DX

3 4 5

14321-KWB-600 14401-KWB-601 14401-KWB-920 14500-KWB-600 14502-086-001 14531-KWB-600

SPROCKET, CAM (32T) CHAIN, CAM (90L) CHAIN, CAM (90L) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER COLLAR, CAM CHAIN TENSIONER

1 1 (1) 1 1 1

1 1 (1) 1 1 1

1 1 (1) 1 1 1

6 7 8 9 10

14541-GB4-682 1455A-KTL-6B0 90544-KF0-000 14610-KWB-600 14615-KFL-851

SPRING, CAM CHAIN TENSIONER PUSH ROD ASSY., TENSIONER WASHER, SEALING, 14MM ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

14670-KWB-600 14675-KWB-600 90081-035-000 90083-KWB-8A0 90404-KWB-600

SPROCKET COMP., CAM CHAIN SPINDLE, CAM CHAIN GUIDE BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, 8.5X26X2.3

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

16 17 18 19

90463-ML7-000 90475-KWB-600 95701-06018-00 95701-08025-08

WASHER, SEALING, 6.5MM WASHER, 8MM BOLT, FLANGE, 6X18 BOLT, FLANGE, 8X25

1 1 1 1

1 1 1 1

1 1 1 1

No. 1 2

30 . 01 . 2010

Notes

15

E- 5 Cylinder

2 Service item 1 2

16

CYLINDER...........................................

GASKET, CYLINDER ..........................

TST 10 PC 002

F.R.T.

No.

1.1 1.0

1 2 3

Part Number 12100-KWB-920 12191-KWB-921 90701-KFM-901

Description CYLINDER COMP. GASKET, CYLINDER DOWEL PIN, SPECIAL, 8X14

30 . 01 . 2010

SW

QTY CW

DX

1 1 2

1 1 2

1 1 2

Notes

E-6 Right Crankcase Cover

2 Service item

SW

QTY CW

DX

COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER CLIP, PISTON PIN, 13MM GAUGE, OIL LEVEL ASSY LEVER COMP., CLUTCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

22823-KWB-600 22825-KWB-600 22830-KWB-600 22846-KPH-901 22860-KWB-601

PLATE, CLUTCH LIFTER CAM SPRING, CAM PLATE SIDE PLATE COMP., CLUTCH LIFTER BOLT, CLUTCH ADJUSTING RETAINER COMP., BALL

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

32906-KWW-A00 90485-040-000 91202-KRS-971 91303-001-000 91307-035-001

CLIP, HIGH TENSION CORD & WASHER, 8MM OIL SEAL, 13.8X24X5 O-RING, 8MM O-RING, 18X3

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16 17 18

94030-08000 94301-08141 96001-06040-00

NUT, HEX., 8MM DOWEL PIN, 8X14 BOLT, FLANGE, 6X40

1 2 10

1 2 10

1 2 10

F.R.T.

No.

1 COVER, CRANKCASE :RIGHT ..........

2 GASKET, CRANKCASE COVER : RIGHT..................................................

5 LEVER, CLUTCH ................................

0.8

6 (7,10) PLATE, CLUTCH CAM..............

8 PLATE, CLUTCH CAM LIFTER...........

9 SCREW, CLUTCH ADJUSTING..........

0.6 0.7 0.7

0.6 0.7

12 OIL SEAL, KICK STARTER SPINDLE.. 0.7

TST 10 PC 002

Part Number

Description

1 2 3 4 5

11331-KWB-600 11394-KWB-920 13115-GN5-911 1565A-KWB-920 22810-KTL-740

6 7 8 9 10

30 . 01 . 2010

Notes

17

E-7 One Way Clutch

2 Service item

F.R.T.

1 3 5

(2) COVER, OIL FILTER.....................

(7,12,27) WEIGHT SET, CLUTCH ......

PLATE, CLUTCH DRIVE ....................

0.6 0.9 0.9

6

(4,28) INNER, ONE-WAY CLUTCH ....

0.9

11 13

OUTER, PRIMARY CLUTCH .............

GEAR, PRIMARY DRIVE ...................

0.9 1.0

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18

TST 10 PC 002

SW

QTY CW

DX

1 1 1 6 1

1 1 1 6 1

1 1 1 6 1

INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH SPRING, PRIMARY CLUTC (EXEDY) WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE

1 3 (3) 1 1 1

1 3 (3) 1 1 1

1 3 (3) 1 1 1

22660-KWB-601 22804-GB2-880 23120-KTL-740 91101-GB2-001 91101-KWW-A01 23122-KTL-740 23122-KWW-A01

OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE ROLLER, 5X8 ROLLER, 5X8 (EXEDY) SUB GEAR (17T) SUB GEAR (17T) (EXEDY)

1 3 1 6 (6) 1 (1)

1 3 1 6 (6) 1 (1)

1 3 1 6 (6) 1 (1)

23123-KFL-851 23123-KWW-A01 23124-GCE-901 23124-KWW-A01

RETAINER, SPRING RETAINER, SPRING (EXEDY) SPRING, SUB GEAR SPRING, SUB GEAR (EXEDY)

1 (1) 1 (1)

1 (1) 1 (1)

1 (1) 1 (1)

Part Number

Description

15431-HF7-010 15439-KWB-920 15439-KPH-900 22535-KWB-305 22606-GN5-911 22610-KWB-600

COVER, OIL FILTER GASKET, OIL FILTER GASKET, OIL FILTER WEIGHT SET, PRIMARY CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE

22630-KWB-600 22641-KWB-600 22641-KWW-A01 22642-KFL-851 22643-KFL-D00 22644-KFL-852

30 . 01 . 2010

Notes

E-7 One Way Clutch

2 Service item

F.R.T.

QTY CW

DX

PIN COLLAR, 19X28X4 BOLT, SPECIAL FLANGE, 5X8

1 1 3

1 1 3

1 1 3

90231-087-010 90401-GB2-000 90401-KWW-A01 90431-GN5-910 90432-086-000 90433-KWB-600 90433-KWW-A01

NUT, LOCK, 14MM WASHER, 30X45X0.8 WASHER (EXEDY) WASHER, LOCK WASHER B, LOCK WASHER, 17X23X1.5 WASHER, 17X23X1.5 (EXEDY)

1 1 (1) 1 1 1 (1)

1 1 (1) 1 1 1 (1)

1 1 (1) 1 1 1 (1)

90455-GB2-000 90455-KWW-A01 90603-KWW-A01 90603-P0X-000 90605-KWW-A01 90605-166-720

CIRCLIP, INTERNAL, 45MM CIRCLIP, INTERNAL, 45MM SET RING, 23MM (EXEDY) SET RING, 23MM CIRCLIP, 7MM (EXEDY) CIRCLIP, 7MM

1 (1) 1 (1) 3 (3)

1 (1) 1 (1) 3 (3)

1 (1) 1 (1) 3 (3)

Part Number

Description

18 19 20

23125-GN5-910 23126-KWB-600 90083-KFL-850

21 22 23 24 25 26 27 28

TST 10 PC 002

SW

No.

30 . 01 . 2010

Notes

19

E-8 Clutch (F.C.C)

2 Service item

20

QTY CW

DX

PLATE, OIL SEPARATOR OUTER COMP., CLUTCH GUIDE, CLUTCH OUTER COLLAR, CLUTCH OUTER CENTER, CLUTCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

22201-KWB-603 22204-KWB-603 22321-KWB-601 22351-KWB-601 22361-KWB-601

DISK, CLUTCH FRICTION DISK B, CLUTCH FRICTION PLATE, CLUTCH PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER

2 1 2 1 1

2 1 2 1 1

2 1 2 1 1

11 12 13 14 15

22401-KWB-601 22402-KWB-601 90050-KWB-601 90231-198-000 90403-KPH-901

SPRING, CLUTCH SEAT, CLUTCH SPRING BOLT, SPECIAL FLANGE, 6X16 NUT B, LOCK, 14MM WASHER, THRUST, 17MM

1 1 4 1 1

1 1 4 1 1

1 1 4 1 1

16 17 18

90501-GBL-730 95701-06020-00 HB6200

WASHER, 14MM BOLT, FLANGE, 6X20 BEARING, RADIAL BALL, 6200

1 2 1

1 2 1

1 2 1

No.

1 2 5

SEPARATOR, OIL................................

OUTER, CLUTCH................................

CENTER, CLUTCH .............................

0.9 0.9 1.1

6 9 10

(7,8) DISC, CLUTCH FRICTION .........

PLATE, CLUTCH PRESSURE ............

PLATE, CLUTCH LIFTER....................

1.1 1.1 0.9

11 18

SPRING, CLUTCH ..............................

BEARING, CLUTCH LIFTER...............

0.9 0.7

TST 10 PC 002

SW

F.R.T.

Part Number

Description

1 2 3 4 5

15661-GN5-911 22110-KWB-931 22115-KPH-900 22116-KWB-600 22121-KWB-601

6 7 8 9 10

30 . 01 . 2010

Notes

E-8-1 Clutch (Exedy)

2 Service item

QTY CW

DX

PLATE, OIL SEPARATOR OUTER COMP., CLUTCH GUIDE, CLUTCH OUTER COLLAR, CLUTCH OUTER CENTER, CLUTCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

22201-KWW-A01 22321-KWW-A01 22351-KWW-A01 22361-KWW-A01 22401-KWW-A01

DISK, CLUTCH FRICTION PLATE, CLUTCH PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH

3 2 1 1 1

3 2 1 1 1

3 2 1 1 1

11 12 13 14 15

90050-KWW-A01 90231-198-000 90403-KWW-A01 90501-GBL-730 95701-06020-00

BOLT, SPECIAL FLANGE, 5X16 NUT B, LOCK, 14MM WASHER, THRUST, 17MM WASHER, 14MM BOLT, FLANGE, 6X20

6 1 1 1 2

6 1 1 1 2

6 1 1 1 2

16

HB6200

BEARING, RADIAL BALL, 6200

1

1

1

No.

1 2 5

SEPARATOR, OIL................................

OUTER, CLUTCH................................

CENTER, CLUTCH .............................

0.9 0.9 1.1

6 9 10

(7,8) DISC, CLUTCH FRICTION .........

PLATE, CLUTCH PRESSURE ............

PLATE, CLUTCH LIFTER....................

1.1 1.1 0.9

11 18

SPRING, CLUTCH ..............................

BEARING, CLUTCH LIFTER...............

0.9 0.7

TST 10 PC 002

SW

F.R.T.

Part Number

Description

1 2 3 4 5

15661-GN5-910 22110-KWW-A01 22115-KPH-900 22116-KWB-600 22121-KWW-A01

6 7 8 9 10

30 . 01 . 2010

Notes

21

E-9 Oil Pump

2 Service item 1 5

22

(2) PUMP ASSY., OIL .........................

SCREEN, OIL FILTER........................

TST 10 PC 002

F.R.T.

No.

0.7 0.6

SW

QTY CW

DX

PUMP ASSY., OIL GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER SCREEN, OIL FILTER

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

SCREW, PAN, 5X10 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X22

3 2 1

3 2 1

3 2 1

Part Number

Description

1 2 3 4 5

15100-KWB-920 15119-KWB-600 15331-GF6-000 15332-GF6-000 15421-035-010

6 7 8

93500-05010-0A 96001-06016-00 96001-06022-00

30 . 01 . 2010

Notes

E - 10 Left Crankcase Cover

2 Service item 1 2 3

COVER, CRANKCASE :LEFT..............

COVER, CRANKCASE :LEFT REAR...

GASKET, CRANKCASE COVER : LEFT .....................................................

TST 10 PC 002

F.R.T.

No.

0.4 0.1 0.3

SW

QTY CW

DX

COVER, L. CRANKCASE COVER COMP., L. RR. CRANKCASE GASKET, L. CRANKCASE COVER CLAMPER, OVER FLOW CAP, A.C. GENERATOR

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

O-RING, 13.8X2.5 DOWEL PIN, 8X14 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X35

1 2 2 8

1 2 2 8

1 2 2 8

Part Number

Description

1 2 3 4 5

11341-KWB-600 1136A-KWB-920 11395-KWB-920 16236-KWW-A00 90084-GN5-640

6 7 8 9

91303-377-001 94301-08141 96001-06025-00 96001-06035-00

30 . 01 . 2010

Notes

23

E - 11 Generator

2 Service item

F.R.T.

1 ROTOR OR FLYWHEEL...................... 0.5 2 STATOR ............................................... 0.6

24

TST 10 PC 002

No.

SW

QTY CW

DX

FLYWHEEL COMP. STATOR COMP. WASHER, 10X24 NUT, FLANGE, 10MM BOLT, FLANGE, 6X16

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

BOLT, FLANGE, 6X20

2

2

2

Part Number

Description

1 2 3 4 5

31110-KWB-921 31120-KWB-921 90403-KM9-000 94050-10000 96001-06016-00

6

96001-06020-00

30 . 01 . 2010

Notes

E - 12 Starting Clutch

2 Service item 1 2 3

F.R.T.

(6) GEAR, STARTER DRIVEN............. 0.4 CLUTCH, STARTING ONE WAY.......... 0.5 (4) GEAR, STARTER REDUCTION..... 0.3

TST 10 PC 002

No.

Part Number

Description

SW

QTY CW

DX

1 2 3 4 5

28110-KWB-920 28120-KPH-701 28120-KWB-921 28130-KWB-920 28132-KPH-900 90085-KTC-920

GEAR COMP., STARTER DRIVEN CLUTCH ASSY., ONE WAY (EXEDY) CLUTCH ASSY., ONE WAY GEAR COMP., STARTER REDUCTION SHAFT, REDUCTION GEAR BOLT, SOCKET, 6X14

1 1 (1) 1 1 6

1 1 (1) 1 1 6

1 1 (1) 1 1 6

6

91005-KWB-921

BEARING, NEEDLE, 20X26X18.2

1

1

1

30 . 01 . 2010

Notes

25

E - 13 Starting Motor

2 Service item 3 4 5

26

F.R.T.

MOTOR, STARTING........................... 0.5 (1) TERMINAL, BRUSH (STARTER).. 0.7 SUB HARNESS, STARTER................. 0.3

TST 10 PC 002

No.

SW

QTY CW

DX

SPRING, CARBON BRUSH PACKING MOTOR UNIT, STARTER BRUSH SET SUB CORD, STARTER MOTOR

2 1 1 1 1

2 1 1 1 1

2 1 1 1 1

O-RING SCREW-WASHER, 4X6 SCREW-WASHER, 5X16 BOLT, FLANGE, 6X32

1 1 3 2

1 1 3 2

1 1 3 2

Part Number

Description

1 2 3 4 5

31204-KG8-004 31206-GW3-004 31210-KWB-921 32101-GW3-780 32105-KWB-921

6 7 8 9

91309-KEE-630 93892-04006-08 93892-05016-08 96001-06032-00

30 . 01 . 2010

Notes

E - 14 Crankcase

2 Service item

F.R.T.

1

CRANKCASE :RIGHT.......................... .TERMASUK: Pelepasan dan pemasangan mesin

3.4

2

CRANKCASE :LEFT ........................... .TERMASUK: Pelepasan dan pemasangan mesin

3.0

CRANKCASE :BOTH........................... .TERMASUK: Pelepasan dan pemasangan mesin

3.7

4

SWITCH, GEAR CHANGE...................

0.2

8

OIL SEAL, GEARSHIFT SPINDLE.......

1.2

TST 10 PC 002

Part Number

Description

SW

QTY CW

DX

5

11101-KWB-600 11201-KWB-920 11218-KWB-600 35759-KWB-921 35759-KWW-A40 90031-KWB-600

CRANKCASE COMP., R. CRANKCASE COMP., L. PLATE, OIL STOPPER CONTACT ASSY., CHANGE SWITCH CONTACT ASSY., CHANGE SWITCH BOLT, STUD, 7X180.5

1 1 1 1 (1) 4

1 1 1 1 4

1 1 1 1 4

6 7 8 9 10

90407-259-000 90703-HC4-001 91208-KWB-601 92800-12000 93101-KWB-8A0

PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 OIL SEAL, 11.6X22X7 BOLT, DRAIN PLUG, 12MM BOLT, HEX., 6X14

1 2 1 1 1

1 2 1 1 1

1 2 1 1 1

11 12 13

95701-06018-00 96001-06060-00 96001-06075-01

BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X75

1 10 1

1 10 1

1 10 1

No. 1 2 3 4

30 . 01 . 2010

Notes

27

E - 15 Crankshaft / Piston

2 Service item 1

3 7

28

F.R.T.

No.

Part Number

Description

SW

QTY CW

DX

CRANKSHAFT...................................... 3.5 .TERMASUK: Pelepasan dan pemasangan mesin (2,4,5) RING, PISTON AND/OR PISTON (ONE)..................................... 1.2

1 2

13004-KWW-A40 13011-KWB-305 13021-KWB-305 13031-KWB-305 13041-KWB-305 13051-KWB-305

CRANKSHAFT ASSY RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00)

1 1 (1) (1) (1) (1)

1 1 (1) (1) (1) (1)

1 1 (1) (1) (1) (1)

BEARING, CRANKSHAFT :RIGHT...... .TERMASUK: Pelepasan dan pemasangan mesin

3

4 5

13101-KWB-920 13102-KWB-920 13103-KWB-920 13104-KWB-920 13105-KWB-920 13111-087-001 13115-GN5-911

PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON CLIP, PISTON PIN, 13MM

1 (1) (1) (1) (1) 1 2

1 (1) (1) (1) (1) 1 2

1 (1) (1) (1) (1) 1 2

6 7

90741-003-010 91001-KWW-A01

KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, 63/22

1 1

1 1

1 1

TST 10 PC 002

3.4

30 . 01 . 2010

Notes

E - 16 Transmission

2 Service item

F.R.T.

1

(5,7,9) MAINSHAFT, TRANSMISSION 2.9 .TERMASUK: Pelepasan dan pemasangan mesin .Penggantian countershaft tambahkan 0.2

2

(4,6,8,10) COUNTERSHAFT, TRANSMISSION ................................ .TERMASUK: Pelepasan dan pemasangan mesin .Penggantian countershaft tambahkan

2.9

0.2

11

SPROCKET, DRIVE............................

0.2

30

BEARING, MAINSHAFT :LEFT........... .TERMASUK: Pelepasan dan pemasangan mesin BEARING, COUNTERSHAFT :RIGHT .TERMASUK: Pelepasan dan pemasangan mesin

2.9

31

TST 10 PC 002

3.6

SW

QTY CW

DX

MAINSHAFT (13T) COUNTERSHAFT BUSH, 15MM GEAR, COUNTERSHAFT LOW (34T) GEAR, MAINSHAFT SECOND (18T)

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

23441-KWB-600 23451-KWW-620 23461-KWW-620 23471-KWW-620 23481-KWW-620

GEAR, COUNTERSHAFT SECOND GEAR, MAINSHAFT THIRD (22T) GEAR, COUNTERSHAFT THIRD (25T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

23801-KWB-600 23802-GN5-911 23911-KPH-901 24305-KWB-600 24306-KWB-600

SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR, LOCK PLATE SPRING, CHANGE FRICTION PLATE, DRUM LOCK

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16 17 18 19 20

90403-KWB-600 90412-KPH-901 90412-187-001 90452-GB4-771 90452-413-001

WASHER, 6X19X2.3 WASHER, SPECIAL, 12X23 WASHER, THRUST, 15MM WASHER, THRUST, 17MM WASHER, THRUST, 20MM

2 2 1 1 1

2 2 1 1 1

2 2 1 1 1

No.

Part Number

Description

1 2 3 4 5

23211-KWW-62Z 23221-KWW-62Z 23415-KPH-901 23421-KWB-600 23431-KWW-620

6 7 8 9 10

30 . 01 . 2010

Notes

29

E - 16 Transmission

2 Service item 32

QTY CW

DX

WASHER, SPLINE, 20MM WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM WASHER, LOCK, 20MM CIRCLIP, EXTERNAL, 17MM

1 2 1 1 2

1 2 1 1 2

1 2 1 1 2

90601-459-000 91204-KWB-601 92101-06010 95701-06012-00 HB6001

CIRCLIP, 20MM OIL SEAL, 17X29X5 BOLT, HEX., 6X10 BOLT, FLANGE, 6X12 BEARING, RADIAL BALL, 6001

1 1 2 2 1

1 1 2 2 1

1 1 2 2 1

HB6201 HB6203

BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6203

1 2

1 2

1 2

No.

Part Number

Description

BEARING, MAINSHAFT :RIGHT......... .TERMASUK: Pelepasan dan pemasangan mesin

3.6

BEARING, MAINSHAFT :BOTH......... .TERMASUK: Pelepasan dan pemasangan mesin

3.8

21 22 23 24 25

90461-KWB-600 90461-035-003 90461-459-010 90465-KWB-600 90601-001-005

BEARING, COUNTERSHAFT :LEFT.. .TERMASUK: Pelepasan dan pemasangan mesin

2.9

BEARING, COUNTERSHAFT :BOTH .TERMASUK: Pelepasan dan pemasangan mesin

3.8

26 27 28 29 30 31 32

BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .................... .TERMASUK: Pelepasan dan pemasangan mesin

30

SW

F.R.T.

TST 10 PC 002

4.0

30 . 01 . 2010

Notes

E - 17 Gearshift Drum

2 Service item

F.R.T.

1

(2,3) FORK, GEARSHIFT ................. .TERMASUK: Pelepasan dan pemasangan mesin

2.7

4

DRUM, GEARSHIFT .......................... .TERMASUK: Pelepasan dan pemasangan mesin PLATE, GEARSHIFT DRUM STOPPER ..........................................

2.7

5 7 9 10

1.0

(8) STOPPER OR SPRING, SHIFT DRUM ................................................. 1.0 SPINDLE, GEARSHIFT ...................... 1.1 (12) ARM, GEARSHIFT ...................... 1.1

TST 10 PC 002

SW

QTY CW

DX

DRUM ASSY, GEAR SHIFT SPRING, CHANGE SWITCH CONTACT BOLT, KNOCK, 6MM ROLLER, 3X10 PLATE, GEARSHIFT DRUM STOPPER

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

24421-200-001 24430-KWB-8A0 24435-GB4-721 24610-KWB-600 24630-KWB-600

PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT ARM COMP., GEARSHIFT

5 1 1 1 1

5 1 1 1 1

5 1 1 1 1

24641-041-000 24651-041-001 24652-KPH-900 35751-KPH-900

SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING CAP, CHANGE SWITCH CONTACT

1 1 1 1

1 1 1 1

1 1 1 1

No.

Part Number

Description

1 2 3 4 5

2430A-KWW-A40 35752-KPH-901 90071-171-010 96220-30100 24411-KWB-600

6 7 8 9 10 11 12 13 14

30 . 01 . 2010

Notes

31

E - 18 Kick Starter Spindle

2 Service item

No.

1

(2,6) PINION, KICK STARTER .......... .TERMASUK: Pelepasan dan pemasangan mesin

2.8

3

SPINDLE, KICK STARTER................. .TERMASUK: Pelepasan dan pemasangan mesin

2.8

SPRING, KICK STARTER RETURN... .TERMASUK: Pelepasan dan pemasangan mesin

2.8

7

32

F.R.T.

TST 10 PC 002

SW

QTY CW

DX

PINION, KICK STARTER (23T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPINDLE COLLAR, KICK SPRING

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

28271-KWB-600 28281-KWB-600 90451-KGH-901 90454-107-002 90605-200-001

SPRING, FRICTION STARTER GEAR SPRING, KICK RETURN WASHER, SPECIAL, 14MM WASHER, THRUST, 20MM SET RING, 20MM

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

94510-16000

CIRCLIP, EXTERNAL, 16MM

1

1

1

Part Number

Description

1 2 3 4 5

28211-KWB-600 28221-KWB-600 28251-KWB-600 28262-KWB-600 28265-KWB-600

6 7 8 9 10 11

30 . 01 . 2010

Notes

E - 19 Carburetor

2 Service item

F.R.T.

2 3 4 5

NEEDLE, JET .....................................

(18) FLOAT OR FLOAT VALVE ..........

TOP SET, CARBURETOR ..................

CHAMBER, FLOAT ............................

0.7 0.6 0.2 0.5

7

VALVE, THROTTLE ...........................

0.3

12 15

VALVE, AIR CUT ................................

CARBURETOR ASSEMBLY ..............

0.1 0.6

25 32

COCK ASSY., FUEL ...........................

(20,33) JET, MAIN ..............................

0.2 0.6

TST 10 PC 002

SW

QTY CW

DX

GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16016-KPH-901 16022-KWB-921 16028-KTT-901 16037-KPH-901 16040-KEV-900

SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE GASKET SET

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KWW-010

NUT SET, SQUARE VALVE SET, AIR CUT O-RING, 2.4X25 O-RING, 1.3X4.3 CARBURETOR ASSY. (PB7UB A)

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

16 17 18 19 20

16148-KB1-921 16148-141-881 16155-KRS-861 16163-GFP-901 16165-KWB-921

CAP, CABLE SEALING CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

No.

Part Number

Description

1 2 3 4 5

16010-KSS-901 16012-KWB-921 16013-KPG-901 16014-KWB-921 16015-KVV-901

6 7 8 9 10

30 . 01 . 2010

Notes

33

E - 19 Carburetor

2 Service item

34

TST 10 PC 002

F.R.T.

SW

QTY CW

DX

CUP, FUEL STRAINER SCREEN, FUEL STRAINER TUBE, OVERFLOW TUBE, AIR VENT BODY SET, COCK

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16963-KSS-901 93892-03012-18 93892-04010-18 93892-04014-08 93892-05010-08

LEVER SET, COCK SCREW-WASHER, 3X12 SCREW-WASHER, 4X10 SCREW-WASHER, 4X14 SCREW-WASHER, 5X10

1 2 2 2 1

1 2 2 2 1

1 2 2 2 1

95002-02659 99101-KSS-088 99103-KPH-0350

CLIP, TUBE (B6.5) JET, MAIN, #88 JET, SLOW, #35

1 1 1

1 1 1

1 1 1

No.

Part Number

Description

21 22 23 24 25

16175-GB0-911 16176-GB0-911 16198-GC7-004 16199-KWW-A01 16951-KSS-901

26 27 28 29 30 31 32 33

30 . 01 . 2010

Notes

F-1 Headlight

Service item

F.R.T.

1 2 4 5

SOCKET, HEADLIGHT........................

HEADLIGHT UNIT ..............................

BULB, HEADLIGHT ............................

BULB, WINKER :FRONT ....................

BULB, WINKER :FOR 1 VEHICLE .....

0.2 0.3 0.2 0.2 0.3

6

BULB, POSITION LIGHT ....................

0.2

TST 10 PC 002

No.

SW

QTY CW

DX

LIGHT ASSY, HEAD NUT, ADJUST BULB, HEADLIGHT BULB, WINKER (12V 10W)

1 1 1 2

1 1 1 2

1 1 1 2

BULB, WEDGE BASE (T10)

2

2

2

Part Number

Description

1 2 3 4

33100-KWW-A41 33115-KBA-830 34901-KPH-881 34905-KAN-W01

5

34908-GA7-701

30 . 01 . 2010

3

Notes

35

F-2 Meter

3

Service item

36

F.R.T.

No. 1

SW

QTY CW

DX

BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 1.7W) BULB, WEDGE BASE (T10) (12V 1.7W) SPEEDOMETER ASSY. METER COMP., SPEED & FUEL GLASS

-

2 (2) 8 (8) 1 1 1

2 (2) 8 (8) 1 1 1

Part Number

Description

1 3 4

(2) BULB, METER ...............................

METER ASSY., COMBINATION .........

METER, COMBINATION ....................

0.3 0.8 1.0

2

5 6 8

LENS, METER ....................................

CASE, METER ....................................

SOCKET ASSY., METER BULB ..........

0.8 0.9 0.8

3 4 5

34908-GA7-701 34909-KVR-600 34908-KVE-900 34908-MB9-871 37200-KWW-A01 37210-KWW-A01 37211-KWW-A01

11 13

RELAY, WINKER .................................

CABLE, SPEEDOMETER ...................

0.4 0.4

6 7 8 9 10

37212-KWW-A01 37215-KS3-901 37224-KWW-A01 37230-KWW-A01 37305-KE5-008

CASE COMP., UNDER CLAMP SOCKET COMP. PLATE ASSY., REFLECTING SCREW-WASHER, 3X22

-

1 1 1 1 3

1 1 1 1 3

11 12 13 14 15

38301-GBG-911 38306-KK4-000 44830-KWW-A00 90035-166-008 90109-MZ5-008

RELAY COMP., WINKER SUSPENSION, WINKER RELAY CABLE COMP., SPEEDOMETER SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 4X14

-

1 1 1 2 1

1 1 1 2 1

16

93903-25310

SCREW, TAPPING, 5X16

-

3

3

TST 10 PC 002

30 . 01 . 2010

Notes

F-2-1 Meter

Service item

F.R.T.

No. 1

SW

QTY CW

DX

BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) CLAMP SPEEDOMETER ASSY. METER COMP., SPEED & FUEL

1 (1) 5 (5) 1 1 1

-

-

Part Number

Description

1 3 4

(2) BULB, METER ...............................

METER ASSY., COMBINATION .........

METER, COMBINATION ....................

0.3 0.8 1.0

2

5 6 8

LENS, METER ....................................

CASE, METER ....................................

SOCKET ASSY., METER BULB ..........

0.8 0.9 0.8

3 4 5

34908-GA7-701 34909-KVR-600 34908-KVE-900 34908-MB9-871 37121-MZ0-760 37200-KWW-A41 37210-KWW-A41

11 13

RELAY, WINKER .................................

CABLE, SPEEDOMETER ...................

0.4 0.4

6 7 8 9 10

37211-KWW-A01 37224-KWW-A41 37305-KE5-008 38301-GBG-911 38306-KK4-000

GLASS SOCKET COMP. SCREW-WASHER, 3X22 RELAY COMP., WINKER SUSPENSION, WINKER RELAY

1 1 3 1 1

-

-

11 12 13 14

44830-KWW-A00 90035-166-008 90109-MZ5-008 93903-25310

CABLE COMP., SPEEDOMETER SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 4X14 SCREW, TAPPING, 5X16

1 2 1 3

-

-

TST 10 PC 002

30 . 01 . 2010

3

Notes

37

F-3 Switch / Cable

3

Service item

38

F.R.T.

1 2 3 5

CABLE, THROTTLE ...........................

CABLE, CHOKE .................................

LEVER, CHOKE :HANDLE SIDE ........

SWITCH, LIGHTING ...........................

0.7 0.5 0.1 0.4

6 7 8 9 10

SWITCH, STARTER ...........................

SWITCH, DIMMER .............................

SWITCH, HORN .................................

SWITCH, WINKER .............................

GRIP, THROTTLE ...............................

0.4 0.4 0.4 0.4 0.4

11 GRIP, HANDLE :LEFT ........................

13 HOUSING, THROTTLE ......................

0.1 0.4

TST 10 PC 002

SW

QTY CW

DX

CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE SWITCH UNIT, LIGHTING

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

35160-KWW-A01 35170-KWW-A01 35180-KWW-A01 35200-KWW-A01 53140-KWW-A40

SWITCH UNIT, STARTER SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, WINKER GRIP COMP., THROTTLE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

53166-KWB-600 53167-KFM-900 53168-KFM-900 88110-KWW-A40 88120-KWW-A40

GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE MIRROR ASSY., R MIRROR ASSY., L.

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16 17 18 19 20

90442-147-000 93500-05010-0G 93500-05012-0G 93500-05025-0G 94001-05070-0S

WASHER, WAVE SCREW, PAN, 5X10 SCREW, PAN, 5X12 SCREW, PAN, 5X25 NUT, HEX., 5MM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

21

94103-0570

WASHER, PLAIN, 5MM

1

1

1

No.

Part Number

Description

1 2 3 4 5

17910-KWW-A00 17950-KWW-A00 17961-KFM-900 17962-KTM-850 35150-KWW-A01

6 7 8 9 10

30 . 01 . 2010

Notes

F-4 Fr. Brake Master Cylinder

Service item

F.R.T.

1 3

SWITCH, FRONT STOP......................

HOSE, FRONT BRAKE....................... .TERMASUK: Uji coba pengereman

0.2 0.6

6

CYLINDER, FRONT BRAKE MASTER .TERMASUK: Uji coba pengereman DIAPHRAGM, FRONT BRAKE MASTER CYLINDER ..........................

0.6

9 11 12

PISTON SET, FRONT BRAKE MASTER ............................................. .TERMASUK: Uji coba pengereman LEVER, HANDLE :RIGHT ..................

TST 10 PC 002

0.1 0.6 0.3

QTY CW

DX

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

CYLINDER SUB ASSY., FR. BRAKE PROTECTOR HOLDER, MASTER CYLINDER DIAPHRAGM PLATE, DIAPHRAGM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

45530-KVY-911 53175-KRS-T80 90102-KGH-900 90114-KGH-901 90145-GAZ-981

CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, FLANGE, 6X10 BOLT, HANDLE LEVER PIVOT BOLT, OIL, 10X22

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

16 17 18 19 20

90545-300-000 90651-MA5-672 93600-04012-1G 93893-04012-18 94050-0600

WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12 NUT, FLANGE, 6MM

4 1 2 1 1

4 1 2 1 1

4 1 2 1 1

21

95701-06022-01

BOLT, FLANGE, 6X22

2

2

2

No.

Part Number

Description

1 2 3 4 5

35340-KWB-601 43513-KBP-882 45126-KWW-A40 45157-KWW-A00 45504-410-004

SWITCH ASSY., FR. STOP CAP, MASTER CYLINDER HOSE COMP., FR. BRAKE CLAMPER B, BRAKE HOSE BOOT COMP.

6 7 8 9 10

45510-KWB-600 45512-MA6-007 45517-GW0-751 45520-GW0-912 45521-GW0-913

11 12 13 14 15

30 . 01 . 2010

SW

3

Notes

39

F-5 Handle Pipe / Handle Cover

3

Service item 1 5

PIPE, STEERING HANDLE ................

WEIGHT B, HANDLE :LEFT ...............

WEIGHT B, HANDLE :RIGHT ............

WEIGHT B, HANDLE :BOTH ..............

1.1 0.2 0.2 0.4

6 7

COVER, HANDLE :FRONT ................

COVER, HANDLE :REAR ..................

COVER, HANDLE :BOTH ...................

COVER, HANDLE :UPPER ................

0.3 0.5 0.5 0.1

8

40

F.R.T.

TST 10 PC 002

SW

QTY CW

DX

PIPE COMP., STEERING HANDLE WEIGHT A, STEERING HANDLE RUBBER A, HANDLE WEIGHT RING, HANDLE WEIGHT SNAP WEIGHT B, ASSY STEERING HANDLE

1 2 4 2 2

1 2 4 2 2

1 2 4 2 2

5312B-KWW-A00 5320C-KWW-A00 53203-KWW-A00FMB 64341-KWW-A00 64521-MN5-000

COVER, FR. HANDLE SET COVER, RR. HANDLE SET COVER, HANDLE TOP RUBBER, CUSHION NUT, CLIP, 4MM

1 1 1 2 6

1 1 1 2 6

1 1 1 2 6

11 12 13 14 15

83601-MN5-000 96001-06016-00 90106-GN5-900 90191-KWB-600 90302-KWW-A00

GROMMET, SIDE COVER BOLT, FLANGE, 6X16 BOLT, FLANGE, 10X50 SCREW, OVAL, 6X45 NUT, SPRING, 4MM

1 1 1 2 4

1 1 1 2 4

1 1 1 2 4

16 17 18 19 20

90304-KGH-901 90501-KPH-880 90505-KPH-880 91509-GE2-760 93891-04012-07

NUT, U, 10MM COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, PAN, 5X11.5 SCREW-WASHER, 4X12

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

No.

Part Number

Description

1 2 3 4 5

53100-KWW-A40 53105-KWB-600 53106-KR3-000 53108-KR3-770 5312A-KWB-920

6 7 8 9 10

30 . 01 . 2010

Notes

F-5 Handle Pipe / Handle Cover

Service item

F.R.T.

No. 21 22 23 24

TST 10 PC 002

Part Number

Description

93891-04016-08 93903-24481 90501-KWW-A00 90503-KBP-900

SCREW-WASHER, 4X16 SCREW, TAPPING, 4X16 RUBBER, HANDLE MOUNTING COLLAR, MAIN SIDE COVER

30 . 01 . 2010

SW

QTY CW

DX

4 6 1 1

4 6 1 1

4 6 1 1

3

Notes

41

F-6 Steering Stem

3

Service item

F.R.T.

3 4

RACE, STEERING BALL :UPPER........

RACE, STEERING BALL :LOWER.......

RACE, STEERING BALL :BOTH..........

6 7

RACE, STEERING TOP CONE............ 0.8 (9) RACE, STEERING BOTTOM CONE. 1.5

10 STEM OR SHAFT ASSY., STEERING..

11 THREAD, STEERING HEAD TOP........

42

TST 10 PC 002

1.4 1.4 1.4

1.4 0.8

No.

SW

QTY CW

DX

NUT, STEERING STEM LOCK WASHER, STEERING STEM NUT THREAD COMP., STEERING HEAD BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

DUST SEAL, STEERING HEAD RACE STEERING KIT STEM COMP, STEERING BOLT, FLANGE, 10X45

1 1 1 4

1 1 1 4

1 1 1 4

Part Number

Description

1 2 3 4 5

50306-GN5-901 53216-GN5-830 53220-GN5-900 06530-GBG-B20 06531-GBG-B20

6 7 8 9

53214-GN5-900 06535-GN5-505 53200-KWW-A40 95801-10045-00

30 . 01 . 2010

Notes

F-7 Front Fender

Service item 3 4

FENDER A, FRONT............................

FENDER B, FRONT ...........................

TST 10 PC 002

F.R.T. 0.3 0.4

No.

SW

QTY CW

DX

CLAMPER, BRAKE HOSE GUIDE, FR. BRAKE CABLE FENDER A, FR. FENDER B, FR. COLLAR, FR. FENDER

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

NUT, CLIP, 6MM COLLAR, MAIN SIDE COVER BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X25

1 3 2 2 1

1 3 2 2 1

1 3 2 2 1

Part Number

Description

1 2 3 4 5

45156-KWW-A40 45465-KTL-740 61100-KWW-A00FMB 61200-KWW-A00 81312-KPH-900

6 7 8 9 10

90305-KWW-A00 90503-KBP-900 96001-06012-01 96001-06014-00 96001-06025-00

30 . 01 . 2010

3

Notes

43

F-8 Front Fork

3

Service item 1

FORK ASSY., FRONT :RIGHT .............

FORK ASSY., FRONT :BOTH ..............

SPRING, FRONT FORK :LEFT ............

SPRING, FRONT FORK :RIGHT .........

SPRING, FRONT FORK :BOTH ..........

PIPE, FRONT FORK :LEFT .................

PIPE, FRONT FORK :RIGHT ..............

PIPE, FRONT FORK :BOTH ................

0.5 0.7 0.7 0.7 1.0 0.8 0.8 1.3

CASE, BOTTOM :RIGHT .....................

0.9

13 SEAL SET, FRONT FORK :LEFT .........

SEAL SET, FRONT FORK :RIGHT .......

SEAL SET, FRONT FORK :BOTH ........

14 FORK ASSY., FRONT :LEFT ................

FORK ASSY., FRONT :BOTH ..............

15 CASE, BOTTOM :LEFT ........................

CASE, BOTTOM :BOTH ......................

0.9 0.9 1.5 0.5 0.7 0.9 1.5

2 3

6

44

F.R.T.

TST 10 PC 002

SW

QTY CW

DX

FORK ASSY., R. FR. (SILVER) FORK ASSY., R. FR. (BLACK) SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND RING, BACK UP

1 2 2 2 2

1 2 2 2 2

1 2 2 2 2

51420-KWW-A31 51420-KWW-A01 51425-GN5-901 51437-KWB-601 51454-KEV-881 51456-KPH-901

CASE COMP., R. FR. BOTTOM (SILVER) CASE COMP., R. FR. BOTTOM (BLACK) SEAL, DUST RING, PISTON SEAT B, SPRING RING, STOPPER

1 2 2 2 2

1 2 2 2 2

1 2 2 2 2

15

51466-065-901 51470-KWW-A01 51500-KWW-A31 51500-KWW-A01 51520-KWW-A31 51520-KWW-A01 90116-KV3-702

RING, OIL SEAL STOPPER PIPE, SEAT FORK ASSY., L. FR. (SILVER) FORK ASSY., L. FR. (BLACK) CASE COMP., L. FR. BOTTOM (SILVER) CASE COMP., L. FR. BOTTOM (BLACK) BOLT, SOCKET, 8MM

2 2 1 1 2

2 2 1 1 2

2 2 1 1 2

16 17

90544-283-000 91356-GM0-003

WASHER, SPECIAL, 8MM O-RING

2 2

2 2

2 2

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Number

Description

51400-KWW-A31 51400-KWW-A01 51401-KWW-A01 51410-KWB-921 51412-GN5-901 51412-KWB-601

30 . 01 . 2010

Notes

F-9 Front Brake Caliper

Service item 2

SHOE(PAD) SET, BRAKE :FRONT......

F.R.T. 0.1

12 (1) PISTON, FRONT BRAKE CALIPER 0.5 .TERMASUK: Uji coba pengereman 13 CALIPER, FRONT BRAKE ................. 0.4 .TERMASUK: Uji coba pengereman 14 BRACKET, FRONT CALIPER ............. 0.2

TST 10 PC 002

No.

SW

QTY CW

DX

SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER CAP, BLEEDER RING, STOPPER

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

45131-GZ0-007 45132-166-017 45133-MA3-007 45208-KWB-601 45215-KPH-951

BOLT, PIN BOOT, PIN BUSH BOOT B SPRING, PAD PIN, HANGER

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

45216-166-007 45218-KWB-601 45250-KWB-921 45290-KWB-601 90131-KPH-881

WASHER, WAVE PISTON CALIPER SUB ASSY., R. FR. BRACKET SUB ASSY., FR. BOLT, TORX, 8X25

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

Part Number

Description

1 2 3 4 5

06451-961-405 06455-KWB-601 43352-568-004 43353-461-772 45111-MAJ-G42

6 7 8 9 10 11 12 13 14 15

30 . 01 . 2010

3

Notes

45

F - 10 Front Wheel (Spoke Wheel)

3

Service item

46

F.R.T.

1 4 5

AXLE, FRONT WHEEL .......................

HUB, FRONT WHEEL .........................

FRONT WHEEL ..................................

0.2 2.3 0.8

6 7 8 10

RIM, WHEEL :FRONT .........................

FRONT TIRE(ONE) ............................

TUBE, FRONT TIRE(ONE) .................

GEARBOX ASSY., SPEEDOMETER ..

2.2 0.7 0.7 0.2

13 16

DISC, FRONT BRAKE ........................ 0.3 -3 BEARING, FRONT WHEEL(ONE) .. 0.4

TST 10 PC 002

SW

QTY CW

DX

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE HUB., FR. WHEEL *NH255M* ........ SHIMMER SILVER METALLIC

1 1 1

-

-

1

-

-

42701-030-008 44711-KWW-010 22517-250-170 1111-183 44800-KWB-600

RIM, FR. WHEEL TIRE, FR. (70/90-17 M/C 38P) TUBE, TIRE (70/90-17 M/C) SPOKE SET, 11X183.5 BOX ASSY., SPEEDOMETER GEAR

1 1 1 36 1

-

-

11 12 13 14 15

44806-KWB-600 44809-KFM-900 45251-KWB-921 90105-KGH-901 90306-KGH-901

GEAR, SPEEDOMETER (19T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE BOLT, BRAKE DISK, 8X24 NUT, U, 12MM

1 1 1 4 1

-

-

16 17 18

HB6201RS 91251-KPH-901 91251-KWB-601

BEARING, RADIAL BALL, 6201U DUST SEAL, 21X37X7 DUST SEAL, 42X54X7

2 1 1

No.

Part Number

Description

1 2 3 4

44301-KWB-600 44311-KWB-920 44620-KPH-950 44601-KWB-600

6 7 8 9 10

30 . 01 . 2010

-

-

Notes

F - 10 - 1 Front Wheel (Casting Wheel)

Service item

F.R.T.

No.

1 4 5

AXLE, FRONT WHEEL .......................

FRONT WHEEL ..................................

FRONT TIRE(ONE) ............................

0.2 0.8 0.7

6 7 10

TUBE, FRONT TIRE(ONE) .................

GEARBOX ASSY., SPEEDOMETER..

DISC, FRONT BRAKE .......................

0.7 0.2 0.3

13

(3) BEARING, FRONT WHEEL(ONE)

0.4

TST 10 PC 002

QTY CW

DX

-

1 1 1 1 1

1 1 1 1 1

TUBE, TIRE (70/90-17 M/C) BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER (19T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE

-

1 1 1 1 1

1 1 1 1 1

BOLT, BRAKE DISK, 8X24 NUT, U, 12MM DUST SEAL, 21X37X7 DUST SEAL, 42X54X7 BEARING, RADIAL BALL, 6201UU

-

4 1 1 1 2

4 1 1 1 2

Part Number

Description

1 2 3 4 5

44301-KWB-600 44311-KWB-920 44620-KPH-951 44601-KWW-A1Z 44711-KWW-A01

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE WHEEL FR. *NH303M* ..... BLACK TIRE, FR. (70/90-17 M/C 38P)

6 7 8 9 10

22517-250-170 44800-KWB-600 44806-KWB-600 44809-KFM-900 45251-KWB-921

11 12 13 14 15

90105-KGH-901 90306-KGH-901 91251-KPH-901 91251-KWB-601 HB62012RS

30 . 01 . 2010

SW

3

Notes

47

F - 11 Rear Brake Panel

3

Service item 1 4 6

48

F.R.T.

SHOE(PAD) SET, BRAKE :REAR ....... 0.4 (5) PANEL, REAR BRAKE .................. 0.5 ARM, BRAKE :REAR .......................... 0.1

TST 10 PC 002

SW

QTY CW

DX

1 1 1

1 1 1

1 1 1

5

43100-KPH-700ZC 43141-KTM-850

SHOE SET, BRAKE ADJUSTER, R. CHAIN ASSY COLLAR, RR. BRAKE PANEL SIDE PANEL COMP., RR. BRAKE *NH255M* ..... SHIMMER SILVER METALLIC *NH303M* ..... BLACK CAM, RR. BRAKE

1 1

1 1

1 1

6 7 8 9 10

43410-KWB-600 43434-ME1-670 45133-028-000 45134-250-001 45145-KFM-900

ARM, RR. BRAKE RUBBER, STOPPER ARM SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM INDICATOR, FR. BRAKE

1 1 2 1 1

1 1 2 1 1

1 1 2 1 1

11 12 13 14 15 16

90301-KGH-901 90302-KBP-900 90306-KGH-901 90505-425-000 92811-10000 94001-06000-0S

NUT, U, 6MM NUT, SPECIAL, 6MM NUT, U, 12MM WASHER, 8MM BOLT A, BRAKE STOPPER NUT, HEX., 6MM

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

17 18 19

94001-08000-0S 94201-20150 95701-06035-00

NUT, HEX., 8MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X35

1 1 1

1 1 1

1 1 1

No.

Part Number

Description

1 2 3 4

43125-KPH-903 4054A-KWW-A00 42313-GBG-B20 43100-KPH-700

30 . 01 . 2010

Notes

F - 12 Rear Wheel (Spoke Wheel)

Service item

QTY CW

DX

DAMPER SET, WHEEL ADJUSTER, R. CHAIN ASSY SPROCKET COMP., FINAL DRIVEN AXLE, RR. WHEEL SLEEVE, RR. WHEEL

1 1 1 1 1

-

-

42304-KFM-900 42611-KWB-600 42620-KFL-851 42601-KPH-900

COLLAR, RR. WHEEL SIDE FLANGE., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE HUB., RR. SHIMMER SILVER METALLIC

1 1 1 1

-

-

14 15

42653-001-004 42701-383-703 42711-KWB-922 42711-KWW-010 27517-000-000 1110-159NS

O-RING, 40.5X3 RIM, RR. WHEEL (1.60X17) TIRE, RR. TIRE, RR. TUBE, TIRE SPOKE SET

1 1 1 1 1 36

-

-

16 17 18 19 20

90128-KWB-600 90302-KBP-900 90309-KPH-971 HB6201RS HB6301RS

BOLT, STUD, 8X18 NUT, SPECIAL, 6MM NUT, U, 8MM BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6301U

4 1 4 1 1

-

-

21 22 23

HB6203RS 91251-KPH-881 94001-06000-0S

BEARING, RADIAL BALL, 6203U DUST SEAL, 27X40X4.5 NUT, HEX., 6MM

1 1 1

-

-

No.

1 3 4

DAMPER, REAR WHEEL...................

SPROCKET, FINAL DRIVEN...............

AXLE, REAR WHEEL .........................

0.3 0.4 0.3

7 9 10

FLANGE ASSY., FINAL DRIVEN ........

HUB, REAR WHEEL ...........................

REAR WHEEL ....................................

0.4 2.4 0.8

12 13 14

RIM, WHEEL :REAR ...........................

REAR TIRE(ONE) ...............................

TUBE, REAR TIRE(ONE) ...................

2.3 0.8 0.8

19 21

(8,20)BEARING, REAR WHEEL(ONE) BEARING, FINAL DRIVEN FLANGE...

0.5 0.5

TST 10 PC 002

SW

F.R.T.

Part Number

Description

1 2 3 4 5

41241-KWB-601 4054A-KWW-A00 41200-KWB-930 42301-KWB-600 42303-KWW-B60

6 7 8 9 11 12 13

30 . 01 . 2010

3

Notes

49

F - 12 - 1 Rear Wheel (Casting Wheel)

3

Service item 1 3 4

DAMPER, REAR WHEEL...................

SPROCKET, FINAL DRIVEN...............

AXLE, REAR WHEEL .........................

0.3 0.4 0.3

7 9

FLANGE ASSY., FINAL DRIVEN ........

REAR WHEEL .....................................

0.4 0.8

11 12

REAR TIRE(ONE) ..............................

TUBE, REAR TIRE(ONE) ...................

0.8 0.8

16

(17) BEARING, REAR WHEEL(ONE). .Replace 1 bearing add BEARING, FINAL DRIVEN FLANGE..

0.5 0.1 0.5

18

50

F.R.T.

TST 10 PC 002

SW

QTY CW

DX

DAMPER SET, WHEEL ADJUSTER, R. CHAIN ASSY SPROCKET COMP., FINAL DRIVEN AXLE, RR. WHEEL SLEEVE, RR. WHEEL

-

1 1 1 1 1

1 1 1 1 1

42304-KFM-900 42611-KWB-600 42620-KFL-851 42601-KWW-A1Z 42653-001-004

COLLAR, RR. WHEEL SIDE FLANGE., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE WHEEL RR. *NH303M* ......... BLACK O-RING, 40.5X3

-

1 1 1 1 1

1 1 1 1 1

12 13 14 15

42711-KWB-922 42711-KWW-010 27517-000-000 90128-KWB-600 90302-KBP-900 90309-KPH-971

TIRE, RR. TIRE, RR. TUBE, TIRE BOLT, STUD, 8X18 NUT, SPECIAL, 6MM NUT, U, 8MM

-

1 1 1 4 1 4

1 1 1 4 1 4

16 17 18 19 20

HB6201RS HB6301RS HB6203RS 91251-KPH-881 94001-06000-0S

BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6203U DUST SEAL, 27X40X4.5 NUT, HEX., 6MM

-

1 1 1 1 1

1 1 1 1 1

No.

Part Number

Description

1 2 3 4 5

41241-KWB-601 4054A-KWW-A00 41200-KWB-930 42301-KWB-600 42303-KWW-B60

6 7 8 9 10 11

30 . 01 . 2010

Notes

F - 13 Fuel Tank

Service item

F.R.T.

1 2 4

STRAINER, FUEL ...............................

TANK, FUEL .......................................

TUBE, FUEL .......................................

03 1 0.3

6

FUEL TANK SENDING UNIT ..............

0.2

TST 10 PC 002

No.

SW

QTY CW

DX

STRAINER COMP., FUEL TANK COMP., FUEL CAP, FUEL FILLER TUBE FUEL ASSY, 5.3X580 PACKING, FUEL FILLER CAP

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

37800-KWB-921 37801-GA7-700 37802-KTL-740 95001-55045-40 95002-02100

FUEL UNIT PACKING, BASE RETAINER, FUEL UNIT TUBE, FUEL, 5.3X45 CLIP, TUBE (B10)

1 1 1 1 4

1 1 1 1 4

1 1 1 1 4

95701-06012-00

BOLT, FLANGE, 6X12

4

4

4

Part Number

Description

1 2 3 4 5

16910-KFM-902 17510-KWB-920 17620-KGH-600 1763A-KWW-A00 17631-KEV-900

6 7 8 9 10 11

30 . 01 . 2010

3

Notes

51

F - 14 Seat / Battery

3

Service item

52

F.R.T.

1 3

BATTERY ............................................

RAIL, GRAB :REAR ............................

0.2 0.1

6 7 9

SEAT :DOUBLE ..................................

HINGE, SEAT ......................................

CATCH, SEAT :REAR SIDE ................

0.1 0.1 0.4

12 KEY, SEAT LOCK ................................

13 BOX, LUGGAGE .................................

0.2 0.4

TST 10 PC 002

SW

QTY CW

DX

BATTERY (GTZ4V) COVER, BATTERY RAIL, RR. GRAB SPRING, LOCK KEY SETTING RUBBER, SEAL

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

77200-KWW-A40 77201-KWB-600 77214-KWW-A40 77230-KWW-A00 77234-GN2-000

SEAT ASSY., DOUBLE HINGE, SEAT RUBBER B, SEAT SETTING CATCH COMP., SEAT SPRING, SEAT LOCK

1 1 4 1 1

1 1 4 1 1

1 1 4 1 1

13 14 15

77236-GW0-000 77240-KTM-851 77240-KTM-691 80124-KPH-700 8125A-KWW-A00 81253-KPH-900

WASHER, SEAT LOCK LOCK ASSY., SEAT LOCK ASSY., SEAT BAND (ECU) BOX LUGGAGE ASSY RUBBER, LUGGAGE BOX MOUNTING

1 1 1 1 3

1 1 1 1 3

1 1 1 1 3

16 17 18 19 20

90105-KPH-900 90129-KWB-600 90502-KPH-900 90634-KPG-900 94001-06070-0S

BOLT, SEAT HINGE BOLT, SPECIAL, 6X30 COLLAR, 6.2X20 CLIP, BATTERY COVER NUT, HEX., 6MM

1 2 3 1 2

1 2 3 1 2

1 2 3 1 2

21 22 23

95701-06012-00 95701-08014-07 96001-06030-00

BOLT, FLANGE, 6X12 BOLT, FLANGE, 8X14 BOLT, FLANGE, 6X30

2 4 1

2 4 1

2 4 1

No.

Part Number

Description

1 2 3 4 5

31500-KWW-A01 50381-KWB-920 50400-KWW-620 75581-GN8-920 77115-KWB-600

6 7 8 9 10 11 12

30 . 01 . 2010

Notes

F - 15 Body Cover

Service item 1 2 3 4 5 6 8 9

F.R.T.

COVER, BODY :REAR .......................

COVER, BODY :CENTER ...................

COVER, SIDE :RIGHT ........................

COVER, SIDE :LEFT ..........................

COVER, SIDE :BOTH .........................

COVER, BODY SIDE :RIGHT .............

0.2 0.1 0.3 0.3 0.4 0.3

COVER, BODY SIDE :LEFT ...............

COVER, BODY SIDE :BOTH ..............

COVER, BODY :RIGHT ......................

COVER, BODY :LEFT .........................

COVER, BODY :BOTH .......................

0.3 0.4 0.3 0.3 0.4

TST 10 PC 002

No.

SW

QTY CW

DX

COVER, TAIL COVER, CENTER COVER, R. CENTER SIDE (WL COVER, L. CENTER SIDE (WL) COVER, R. RR. BODY

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

COVER, L. RR. BODY COVER, R. BODY LOWER COVER, R. BODY (WL) *NH1*.............. BLACK *NH-131M* ..... STARLIGHT SILVER METALIC *NH229MU* .... ANCHOR GRAY METALLIC *R258* ............ WINNING RED

1 1

1 1

1 1

1 -

1 (1) (1) (1)

1 (1) (1) (1)

1 4

1 (1) (1) (1) 4

1 (1) (1) (1) 4

Part Number

Description

1 2 3 4 5

33708-KWW-A00 64340-KWW-A00 64325-KWW-A00FMB 64330-KWW-A00FMB 64480-KWW-A00

6 7 8

64490-KWW-A00 64560-KWW-A00 64410-KWW-A00FMB 64410-KWW-A00SSM 64410-KWW-A00AGM 64410-KWW-A00WRD

9

64420-KWW-A00FMB

10

64420-KWW-A00SSM 64420-KWW-A00AGM 64420-KWW-A00WRD 83551-GE2-000

COVER, L. BODY (WL) *NH1*.............. BLACK *NH-131M* ..... STARLIGHT SILVER METALIC *NH229MU* .... ANCHOR GRAY METALLIC *R258* ............ WINNING RED GROMMET, AIR CLEANER CASE

11 12 13 14 15

90107-KGH-600 90115-KW7-900 90677-KAN-T00 93903-24310 93903-24380

SCREW, 6X12 SCREW, VISOR SPECIAL SETTING NUT, CLIP, 5MM SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12

1 6 2 16 2

1 6 2 16 2

1 6 2 16 2

16 17

64325-KWW-A40 64330-KWW-A40

COVER, R. CENTER SIDE COVER, L. CENTER SIDE

1 1

-

-

30 . 01 . 2010

3

Notes

53

F - 16 Air Cleaner

3

Service item

54

F.R.T.

2 5

ELEMENT, AIR CLEANER.................... 0.2 CASE, AIR CLEANER........................... 0.6

8 9

COVER, AIR CLEANER CASE.............

TUBE, AIR CLEANER CONNECTING

TST 10 PC 002

0.2 0.6

No.

SW

QTY CW

DX

HOSE ASSY, BREATHER ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER COVER SEAL, AIR CLEANER CASE CASE., AIR CLEANER

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

17227-KPK-900 17234-KWW-B80 17231-KWB-920 17253-KWB-920 17255-329-000

TUBE, VINYL, 11X15X35 TUBE, AIR CLEANER DRAIN COVER., AIR CLEANER TUBE, AIR CLEANER CONNECTING BAND A, AIR CLEANER CONNECTING

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

90116-KVB-900 93500-05025-0G 93903-25510 95002-41300-08 95002-80001

BOLT, FLANGE, 6MM SCREW, PAN, 5X25 SCREW, TAPPING, 5X25 CLAMP, TUBE (D13) CLIP, TUBE (C12)

2 1 5 1 3

2 1 5 1 3

2 1 5 1 3

Part Number

Description

1 2 3 4 5

1576A-KWB-920 17210-KWB-920 17213-KWB-600 17214-KWB-920 17230-KWW-A00

6 7 8 9 10 11 12 13 14 15

30 . 01 . 2010

Notes

F - 16 - 1 Air Suction Valve

Service item

SW

QTY CW

DX

CLIP, OIL DRAIN TUBE FILTER COMP., AIR VALVE ASSY., AIR SUCTION STAY, AIR SUCTION VALVE PIPE COMP., AIR FEED

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

18645-MT4-730 1865A-KWB-920 1865B-KWB-920 18654-KWW-A00 19509-KPH-900

GASKET, AIR FEED PIPE TUBE A, AI ASSY TUBE B, AI ASSY TUBE C, AIR SUCTION VALVE CLAMP, TUBE (D19)

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

90678-MN5-000 95002-02070 9500B-KWB-920 95701-06008-00 96001-06016-00

CLIP, FUEL HOSE CLIP, TUBE (B7) TUBE ASSY, 3.5X110 BOLT, FLANGE, 6X8 BOLT, FLANGE, 6X16

1 2 1 2 3

1 2 1 2 3

1 2 1 2 3

16

96001-06018-00

BOLT, FLANGE, 6X18

2

2

2

F.R.T.

No.

FILTER, SECONDARY AIR SUPPLY..

VALVE, SECONDARY AIR CONTROL

0.2 0.3

6 PIPE, SECONDARY AIR....................

10 (8) TUBE, SECONDARY AIR CONTROLVALVE................................

0.2

1 2 3 4 5

15771-KV6-000 17260-KFL-D00 18600-KWW-A01 18620-KWW-A00 18640-KWB-920

6 7 8 9 10

2 3

TST 10 PC 002

0.2

Part Number

Description

30 . 01 . 2010

3

Notes

55

F - 17 Exhaust Muffler

3

Service item 1 2

56

F.R.T.

GASKET, EXHAUST PIPE...................

MUFFLER............................................

TST 10 PC 002

0.2 0.2

No.

SW

QTY CW

DX

GASKET, EX. PIPE MUFFLER COMP., EX. COVER, MUFFLER RUBBER, MUFFLER MOUNTING COLLAR, PILLION STEP

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

90301-KWB-600 94050-08000 94103-08000 95701-08012-01 95701-08045-00

NUT, FLANGE, 8MM NUT, FLANGE, 8MM WASHER, PLAIN, 8MM BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X45

2 1 1 1 1

2 1 1 1 1

2 1 1 1 1

96001-06008-00 18300-KWW-A00

BOLT, FLANGE, 6X8 MUFFLER ASSY, EX

2 1

2 1

2 1

Part Number

Description

1 2 3 4 5

18291-GE2-920 18350-KWW-A00 18355-KWB-920 18421-KBA-900 18422-KWW-A40

6 7 8 9 10 11 12

30 . 01 . 2010

Notes

F - 18 Pedal / Kick Arm

Service item

F.R.T.

1 2 3 5

PEDAL, GEAR CHANGE ....................

ARM, KICK STARTER ........................

SWITCH, REAR STOP :PEDAL SIDE. ROD, REAR BRAKE............................

0.1 0.1 0.3 0.5

6

PEDAL, REAR BRAKE........................

0.5

TST 10 PC 002

No.

SW

QTY CW

DX

PEDAL, GEAR CHANGE ARM ASSY., KICK STARTER ARM ASSY., KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH ROD COMP., RR. BRAKE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

46500-KWB-920 46513-KBP-900 90601-KAF-003 92101-06020-0A 94101-05000

PEDAL COMP., BRAKE SPRING ASSY., RR. BRAKE RETURN CLIP, SWITCH COVER BOLT, HEX., 6X20 WASHER, PLAIN, 5MM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

94201-20150 95014-73100 95015-32001 95015-42000 95701-06025-00

PIN, SPLIT, 2.0X15 SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X25

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

Part Number

Description

3 4 5

24701-KWW-621 28300-KWY-710 28300-KVR-960 35350-KWB-920 35357-KCC-900 43451-KWB-600

6 7 8 9 10 11 12 13 14 15

1 2

30 . 01 . 2010

3

Notes

57

F - 19 Step

3

Service item 1 2 4 5 7 8

58

F.R.T.

BAR, STEP...........................................

RUBBER, STEP :LEFT.........................

RUBBER, STEP :RIGHT .....................

RUBBER, STEP :BOTH ......................

(3) BAR, PILLION STEP :RIGHT..........

(3) BAR, PILLION STEP :LEFT............

0.4 0.1 0.1 0.1 0.1 0.1

BRACKET, PILLION STEP :RIGHT......

BRACKET, PILLION STEP :LEFT........

BRACKET, PILLION STEP :BOTH.......

0.2 0.2 0.4

TST 10 PC 002

No.

SW

QTY CW

DX

BAR COMP., STEP RUBBER, STEP BOLT, FLANGE, 8X18 BAR, R. PILLION STEP SET BAR, L. PILLION STEP SET

1 2 4 1 1

1 2 4 1 1

1 2 4 1 1

50715-KE8-000 50715-KWW-A40 50716-KWB-600 90131-KWB-600 90135-KWB-600

PLATE, PILLION STEP SIDE HOLDER, R. PILLION STEP HOLDER, L. PILLION STEP PIN, PILLION STEP BOLT, SOCKET, 8X16

2 1 1 2 2

2 1 1 2 2

2 1 2 2

90136-KWB-600 94101-06000 94201-16150

BOLT, SOCKET, 8X32 WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X15

2 2 2

2 2 2

2 2 2

Part Number

Description

1 2 3 4 5

50610-KWW-B80 50661-KWB-600 95701-08018-00 50713-KWW-9A0 50714-KWW-9A0

6 7 8 9 10 11 12 13

30 . 01 . 2010

Notes

F - 20 Stand

Service item 1 5

F.R.T.

(2) STAND, MAIN ................................

BAR, SIDE STAND .............................

0.5 0.2

9 (3) SPRING, MAIN STAND .................

10 SPRING, SIDE STAND .......................

0.2 0.1

TST 10 PC 002

No.

SW

QTY CW

DX

STAND COMP., MAIN SHAFT, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER BAR COMP., SIDE STAND

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0X30 SPRING A, MAIN STAND SPRING A, SIDE STAND

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

Part Number

Description

1 2 3 4 5

50500-KWB-920 50512-KWW-620 50523-KWB-920 50524-397-000 50530-KWB-920

6 7 8 9 10

90108-223-000 94002-10000-0S 94201-30300 95014-71102 95014-72102

30 . 01 . 2010

3

Notes

59

F - 21 Swingarm

3

Service item

60

F.R.T.

No.

SW

QTY CW

DX

BRACKET, MUFFLER CASE, DRIVE CHAIN CHAIN, DRIVE (RK420SL-102RJ) CHAIN, DRIVE (420DX-102RB) BOLT, FLANGE, 8X12 ARM, RR. BRAKE STOPPER

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

Part Number

Description

2 3 5

CASE, DRIVE CHAIN .........................

CHAIN, DRIVE ....................................

ARM, REAR BRAKE STOPPER .........

0.1 0.2 0.3

1 2 3

7 8

SLIDER, CHAIN ..................................

SWINGARM ASSEMBLY ....................

0.3 0.8

4 5

18315-KWB-920 40510-KWB-600 40530-KWB-602 40530-KWB-921 95701-08012-01 43431-KWB-600

6 7 8 9 10

52101-KWB-920 52170-KWB-600 5210A-KWW-A40 90111-187-000 90122-KWB-600

BOLT, SWINGARM PIVOT SLIDER, CHAIN SWINGARM SET, RR. BOLT, FLANGE, 6MM WASHER, PIVOT BOLT

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

11 12 13 14 15

90306-KGH-901 92812-10000 94001-08000-0S 94101-08000 94101-12000

NUT, U, 12MM BOLT A, STOPPER ARM NUT, HEX., 8MM WASHER, PLAIN, 8MM WASHER, PLAIN, 12MM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16 17

94111-10000 94201-20150

WASHER, SPRING, 10MM PIN, SPLIT, 2.0X15

1 1

1 1

1 1

TST 10 PC 002

30 . 01 . 2010

Notes

F - 22 Rear Cushion

Service item 1

CUSHION ASSY., REAR :LEFT .........

CUSHION ASSY., REAR :RIGHT .......

CUSHION ASSY., REAR :BOTH ........

TST 10 PC 002

F.R.T. 0.3 0.3 0.4

No.

SW

QTY CW

DX

CUSHION ASSY., RR. CUSHION ASSY., RR BUSH, RUBBER COLLAR, RUBBER BUSH NUT, HEX., 10MM NUT, CAP, 10MM

2 4 4 1 1

2 4 4 1 1

2 2 4 4 1 1

WASHER, PLAIN, 10MM BOLT, FLANGE, 10X35

2 2

2 2

2 2

Part Number

Description

2 3 4 5

52400-KWW-A01 52400-KWW-A31 52485-KVY-901 52486-GA7-003 94001-10000-0S 94021-10000-1S

6 7

94101-10000 95801-10035-00

1

30 . 01 . 2010

3

Notes

61

F - 23 Rear Fender

3

Service item 1

62

F.R.T.

FENDER, REAR.................................. 0.6

TST 10 PC 002

No.

SW

QTY CW

DX

FENDER ASSY, RR. COVER, SEAT LOCK RUBBER, PROTECTOR BOLT, FLANGE, 6MM NUT, CLIP, 5MM

1 1 2 1 4

1 1 2 1 4

1 1 2 1 4

PLUG, CONE TYPE SCREW, TAPPING, 4X12 BOLT, FLANGE, 6X12

1 3

1 3

1 1 3

Part Number

Description

1 2 3 4 5

8010A-KWW-A40 80120-KWW-A00 81257-KWC-900 90116-KVB-900 90677-KAN-T00

6 7 8

90899-422-610 93903-24380 95701-06012-00

30 . 01 . 2010

Notes

F - 24 Rear Combination Light

Service item 1 4 10

11

F.R.T.

No.

TAILLIGHT UNIT...................................

BASE, TAILLIGHT ...............................

(2) BULB, WINKER :REAR ................. .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE.......

0.1 0.2 0.1

(2) BULB, TAILLIGHT ..........................

0.1

TST 10 PC 002

0.3

SW

QTY CW

DX

LIGHT ASSY., RR. COMBINATION PACKING RUBBER A, TAILLIGHT MOUNTING COVER, R. DUMMY COVER, L. DUMMY

1 1 2 1 1

1 1 2 1 1

1 1 2 1 1

34905-KAN-W01 34906-GB6-921 83601-MN5-000 93901-24680 94103-06000

BULB, WINKER (12V 10W) BULB, TAILLIGHT (12V 18/5W) GROMMET, SIDE COVER SCREW, TAPPING, 4X25 WASHER, PLAIN, 6MM

2 1 1 2 2

2 1 1 2 2

2 1 1 2 2

95701-06012-00

BOLT, FLANGE, 6X12

2

2

2

Part Number

Description

1 2 3 4 5

33700-KWW-A41 33705-KWW-A01 33705-KW7-900 33706-KWW-A01 33756-KWW-A01

6 7 8 9 10 11

30 . 01 . 2010

3

Notes

63

F - 25 Wire Harness

3

Service item

64

F.R.T.

2 3 5

IGNITION CONTROL MODULE........... 0.3 COIL, IGNITION .................................. 0.4 RECTIFIER, REGULATE ..................... 0.3

6 7

HARNESS, WIRE ................................ 0.9 SUB HARNESS, BATTERY ................. 0.3

10 12

HORN(S) .............................................

RELAY, STARTER ...............................

TST 10 PC 002

0.2 0.2

SW

QTY CW

DX

CUSHION, C.D.I. UNIT C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATOR

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

7 8 9 10

32100-KWW-A40 32100-KWW-A50 32103-KWW-A40 32161-KRS-600 33714-KL3-620 38110-KWW-A41

HARNESS, WIRE HARNESS, WIRE SUB HARNESS, BATTERY BAND B1, WIRE RUBBER, TAILLIGHT BRACKET HORN COMP. (HIGH)

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

11 12 13 14 15

38117-KPH-880 38501-KPH-901 38506-KVB-931 95701-06014-00 95701-06016-00

COLLAR, HORN SETTING RELAY COMP., STARTER SUSPENSION, STARTER RELAY BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

16 17 18

95701-06020-00 98200-30750 98200-31000

BOLT, FLANGE, 6X20 FUSE, (7.5A) FUSE, (10A)

2 2 2

2 2 2

2 2 2

No.

Part Number

Description

1 2 3 4 5

30401-KTE-910 30410-KWB-921 30500-KWW-A01 30700-KWW-A01 31600-KVB-N51

6

30 . 01 . 2010

Notes

F - 26 Frame Body

Service item 1 2 3 5 7

F.R.T.

KEY SET .............................................

SWITCH, COMBINATION & LOCK ....

BODY, FRAME .................................... .TERMASUK: Pelepasan dan pemasangan mesin BODY, FRAME ...................................

STAY, FRONT COVER ........................

TST 10 PC 002

1.6 1.5 6.0 5.7 0.3

No.

SW

QTY CW

DX

KEY SET KEY SET SWITCH ASSY., COMBINATION & LOCK SWITCH COMP., COMBINATION & BOLT, FLANGE, 10X110 BOLT, SOCKET, 5X8 BOLT, SOCKET, 5X8 BODY COMP., FRAME

1 1 3 1 1

1 1 3 1 1

1 1 3 1 1

50196-KWW-A00 64220-KWW-A40 64510-KWW-A00 90164-028-000 94050-10080

CAP, FRAME BODY END STAY SET, FR. TOP COVER RUBBER, FR. TOP COVER SCREW, U-LOCK FLAT, 6X12 NUT, FLANGE, 10MM

2 1 2 2 3

2 1 2 2 3

2 1 2 2 3

95701-08032-00

BOLT, FLANGE, 8X32

2

2

2

Part Number

Description

5

35010-KWW-A00 35010-KWB-920 35100-KWW-A01 35100-KWB-920 95801-10110-08 35109-KWW-A01 35109-KWB-920 50100-KWW-A40

6 7 8 9 10 11

1 2 3 4

30 . 01 . 2010

3

Notes

65

F - 27 Front Cover

3

Service item 1

F.R.T.

COVER, FRONT...................................

0.2

No. 1

Part Number

Description

64500-KWW-A00FMB

COVER SET, FR. TOP (WL) *NH1*............... BLACK *NH-131M* ..... STARLIGHT SILVER METALIC *NH229MU* .... ANCHOR GRAY METALLIC *R258* ............ WINNING RED

64500-KWW-A00SSM 64500-KWW-A00AGM 64500-KWW-A00WRD

66

TST 10 PC 002

2 3 4 5

63500-KWW-A00 81110-KVB-930 90115-KW7-900 90677-KAN-T00

RUBBER, FR. TOP COVER BRACKET, FR. NUMBER PLATE SCREW, VISOR SPECIAL SETTING NUT, CLIP, 5MM

6

95701-06032-00 BOLT, FLANGE, 6X32

30 . 01 . 2010

SW

QTY CW

DX

1 -

1 1 1 1

1 1 1 1

2 1 2 8

2 1 2 8

2 1 2 8

2

2

2

Notes

F - 28 Main Pipe Cover

Service item 1 3 5 6

F.R.T.

No.

0.4 0.4 0.4 0.1

COVER, MAIN PIPE SIDE :LEFT ...... 0.1 COVER, MAIN PIPE SIDE :BOTH ..... 0.2

PANEL, INNER :UPPER ....................

PANEL, INNER :LOWER ...................

PANEL, INNER :BOTH .......................

COVER, MAIN PIPE SIDE :RIGHT ....

QTY CW

DX

COVER, FR. MAIN PIPE COVER, RR. MAIN PIPE GUARD, WATER COVER, R. MAIN PIPE SIDE *NH1* .... BLACK COVER, R. MAIN PIPE SIDE

1 1 1 1

1 1 1 1 -

1 1 1 1 -

64450-KWW-A00FMB 64450-KWW-A40 90104-KPH-901 90107-KGH-600 90501-KST-920 90677-KAN-T00

COVER, L. MAIN PIPE SIDE *NH1* ..... BLACK COVER, L. MAIN PIPE SIDE SCREW, SPECIAL, 5MM SCREW, 6X12 WASHER, SEAT MOUNTING, 6MM NUT, CLIP, 5MM

1 5 6 2 2

1 5 6 2 2

1 5 6 2 2

91422-KVB-900 93903-24310 96001-06016-00 96001-06020-00 64360-KWW-A00 64510-KWW-A00

SCREW, SPECIAL PAN, 5MM SCREW, TAPPING, 4X12 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 STAY SET, LOWER COVER RUBBER, FR. TOP COVER

4 6 2 1 2

4 6 2 1 2

4 6 2 1 2

Description

1 3 4 5

64310-KWW-600 64320-KWW-A00 64321-KWW-A00 64400-KWW-A00FMB 64400-KWW-A40

6 7 8 9 10 11 12 13 14 15

TST 10 PC 002

SW

Part Number

30 . 01 . 2010

3

Notes

67

F - 29 Tools

3

Service item

F.R.T.

No. 1

68

TST 10 PC 002

Part Number

Description

SW

QTY CW

DX

89010-KWW-A00

TOOL SET

1

1

1

30 . 01 . 2010

Notes

F - 30 Caution Label

Service item

F.R.T.

No. 1 2 3 4

TST 10 PC 002

Part Number

Description

87505-KWB-920 87513-KPH-880ZB 87560-KPH-880ZA 87509-KWW-A40

LABEL, TIRE & DRIVE CHAIN LABEL, ENGINE STARTER *TWHITE* MARK, DRIVE CAUTION *TWHITE* LABEL, AIR CLEANER ELEMENT

30 . 01 . 2010

SW

QTY CW

DX

1 1 1 1

1 1 1 1

1 1 1 -

3

Notes

69

F - 31 Mark / Stripe

3

Service item

70

TST 10 PC 002

F.R.T.

Part Number

Description

SW

QTY CW

DX

Notes

1

871X0-KWW-A40ZAR 871X0-KWW-A40ZBR 871X0-KWW-A40ZCR

STRIPE, R. BLACK RED (METEOR RED) STRIPE, R. BLACK BLUE (SONIC BLUE) STRIPE, R. BLACK SILVER (RAZOR SILVER)

1 (1) (1)

-

-

NEW NEW NEW

2

871X0-KWW-A40ZAL 871X0-KWW-A40ZBL 871X0-KWW-A40ZCL

STRIPE, L. BLACK RED (METEOR RED) STRIPE, L. BLACK BLUE (SONIC BLUE) STRIPE, L. BLACK SILVER (RAZOR SILVER)

1 (1) (1)

-

-

NEW NEW NEW

1

871X0-KWW-A50ZAR 871X0-KWW-A50ZBR 871X0-KWW-A50ZCR 871X0-KWW-A50ZDR

STRIPE, R. BLACK (PHANTOM BLACK) STRIPE, R. RED BLACK (LAVA RED) STRIPE, R. SILVER BLACK (STARLIGHT SILVER) STRIPE, R. GREY BLACK (ANCHOR GREY)

-

1 (1) (1) (1)

-

NEW NEW NEW NEW

2

871X0-KWW-A50ZAL 871X0-KWW-A50ZBL 871X0-KWW-A50ZCL 871X0-KWW-A50ZDL

STRIPE, L. BLACK (PHANTOM BLACK) STRIPE, L. RED BLACK (LAVA RED) STRIPE, L. SILVER BLACK (STARLIGHT SILVER) STRIPE, L. GREY BLACK (ANCHOR GREY)

-

1 (1) (1) (1)

-

NEW NEW NEW NEW

No.

30 . 01 . 2010

F - 31 - 1 Mark / Stripe (Deluxe)

Service item

TST 10 PC 002

F.R.T.

No.

SW

QTY CW

DX

Notes

STRIPE, R. RED SILVER (INFERNO RED) STRIPE, R. BLACK SILVER (AFFINITY BLACK) STRIPE, R. BROWN SILVER (GUSTO BROWN)

-

-

1 (1) (1)

NEW NEW NEW

STRIPE, L. RED SILVER (INFERNO RED) STRIPE, L. BLACK SILVER (AFFINITY BLACK) STRIPE, L. BROWN SILVER (GUSTO BROWN)

-

-

1 (1) (1)

NEW NEW NEW

Part Number

Description

1

871X0-KWW-A60ZAR 871X0-KWW-A60ZBR 871X0-KWW-A60ZCR

2

871X0-KWW-A60ZAL 871X0-KWW-A60ZBL 871X0-KWW-A60ZCL

30 . 01 . 2010

3

71

I N D E K S PART NUMBER Part Number

(00000)

06451-961-405 06455-KWB-601 06530-GBG-B20 06531-GBG-B20 06535-GN5-505

(10000)

4

72

1110-159NS 11101-KWB-600 1111-183 11201-KWB-920 11218-KWB-600 11331-KWB-600 11341-KWB-600 1136A-KWB-920 11394-KWB-920 11395-KWB-920 12100-KWB-920 12191-KWB-921 12204-KVY-901 12206-KPL-900 12209-GB4-682 1220B-KWB-920 12251-KWB-601 12310-KWB-600 12391-KWB-600 13004-KWW-A40 13011-KWB-305 13021-KWB-305 13031-KWB-305 13041-KWB-305 13051-KWB-305 13101-KWB-920 13102-KWB-920 13103-KWB-920 13104-KWB-920 13105-KWB-920 13111-087-001 13115-GN5-911 13115-GN5-911 14100-KWB-920 14321-KWB-600 14401-KWB-601 14401-KWB-920

Block No. F9 F9 F6 F6 F6 F12 E14 F10 E14 E14 E6 E10 E10 E6 E10 E5 E5 E2 E2 E3 E2 E2 E1 E1 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E6 E15 E3 E4 E4 E4

1443A-KWB-920 1444A-KWB-920 14451-KWB-600 14461-KVB-900 14500-KWB-600 14502-086-001 14531-KWB-600 14541-GB4-682 1455A-KTL-6B0 14610-KWB-600 14615-KFL-851 14670-KWB-600 14675-KWB-600 14711-KWB-600 14721-KVY-900 14751-KWB-600 14751-KWB-921 14771-GB4-680 14775-KVY-900 14781-MA6-000 15100-KWB-920 15119-KWB-600 15331-GF6-000 15332-GF6-000 15421-035-010 15431-HF7-010 15439-KPH-900 15439-KWB-920 1565A-KWB-920 15661-GN5-910 15661-GN5-911 1576A-KWB-920 15771-KV6-000 16010-KSS-901 16012-KWB-921 16013-KPG-901 16014-KWB-921 16015-KVV-901 16016-KPH-901 16022-KWB-921 16028-KTT-901 16037-KPH-901 16040-KEV-900 16041-GB5-D30 16048-KPH-901

E3 E3 E3 E3 E4 E4 E4 E4 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E3 E3 E9 E9 E9 E9 E9 E7 E7 E7 E6 E8-1 E8 F16 F16-1 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19

16075-GHB-640 16075-GHB-B40 16100-KWW-010 16148-141-881 16148-KB1-921 16155-KRS-861 16163-GFP-901 16165-KWB-921 16175-GB0-911 16176-GB0-911 16198-GC7-004 16199-KWW-A01 16201-KWB-921 16211-KPH-901 16236-KWW-A00 16910-KFM-902 16951-KSS-901 16963-KSS-901 17110-KWB-920 17210-KWB-920 17213-KWB-600 17214-KWB-920 17227-KPK-900 17230-KWW-A00 17231-KWB-920 17234-KWW-B80 17253-KWB-920 17255-329-000 17260-KFL-D00 17510-KWB-920 17620-KGH-600 17631-KEV-900 1763A-KWW-A00 17910-KWW-A00 17950-KWW-A00 17961-KFM-900 17962-KTM-850 18291-GE2-920 18300-KWW-A00 18315-KWB-920 18350-KWW-A00 18355-KWB-920 18421-KBA-900 18422-KWW-A40 18600-KWW-A01

E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E2 E2 E10 F13 E19 E19 E2 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16-1 F13 F13 F13 F13 F3 F3 F3 F3 F17 F17 F21 F17 F17 F17 F17 F16-1

18620-KWW-A00 18640-KWB-920 18645-MT4-730 18654-KWW-A00 1865A-KWB-920 1865B-KWB-920 19509-KPH-900

(20000)

22110-KWB-931 22110-KWW-A01 22115-KPH-900 22115-KPH-900 22116-KWB-600 22116-KWB-600 22121-KWB-601 22121-KWW-A01 22201-KWB-603 22201-KWW-A01 22204-KWB-603 22321-KWB-601 22321-KWW-A01 22351-KWB-601 22351-KWW-A01 22361-KWB-601 22361-KWW-A01 22401-KWB-601 22401-KWW-A01 22402-KWB-601 22517-250-170 22517-250-170 22535-KWB-305 22606-GN5-911 22610-KWB-600 22630-KWB-600 22641-KWB-600 22641-KWW-A01 22642-KFL-851 22643-KFL-D00 22644-KFL-852 22660-KWB-601 22804-GB2-880 22810-KTL-740 22823-KWB-600 22825-KWB-600

F16-1 F16-1 F16-1 F16-1 F16-1 F16-1 F16-1 E8 E8-1 E8 E8-1 E8 E8-1 E8 E8-1 E8 E8-1 E8 E8 E8-1 E8 E8-1 E8 E8-1 E8 E8-1 E8 F10 F10-1 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E6 E6 E6

22830-KWB-600 22846-KPH-901 22860-KWB-601 23120-KTL-740 23122-KTL-740 23122-KWW-A01 23123-KFL-851 23123-KWW-A01 23124-GCE-901 23124-KWW-A01 23125-GN5-910 23126-KWB-600 23211-KWW-62Z 23221-KWW-62Z 23415-KPH-901 23421-KWB-600 23431-KWW-620 23441-KWB-600 23451-KWW-620 23461-KWW-620 23471-KWW-620 23481-KWW-620 23801-KWB-600 23802-GN5-911 23911-KPH-901 24305-KWB-600 24306-KWB-600 2430A-KWW-A40 24411-KWB-600 24421-200-001 24430-KWB-8A0 24435-GB4-721 24610-KWB-600 24630-KWB-600 24641-041-000 24651-041-001 24652-KPH-900 24701-KWW-621 27517-000-000 27517-000-000 28110-KWB-920 28120-KPH-701 28120-KWB-921 28130-KWB-920 28132-KPH-900

E6 E6 E6 E7 E7 E7 E7 E7 E7 E7 E7 E7 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 F18 F12 F12-1 E12 E12 E12 E12 E12

I N D E K S PART NUMBER Part Number 28211-KWB-600 28221-KWB-600 28251-KWB-600 28262-KWB-600 28265-KWB-600 28271-KWB-600 28281-KWB-600 28300-KVR-960 28300-KWY-710

(30000)

30401-KTE-910 30410-KWB-921 30500-KWW-A01 30700-KWW-A01 31110-KWB-921 31120-KWB-921 31204-KG8-004 31206-GW3-004 31210-KWB-921 31500-KWW-A01 31600-KVB-N51 31916-KWB-601 31926-KWB-601 32100-KWW-A40 32100-KWW-A50 32101-GW3-780 32103-KWW-A40 32105-KWB-921 32161-KRS-600 32906-KWW-A00 33100-KWW-A41 33115-KBA-830 33700-KWW-A41 33705-KW7-900 33705-KWW-A01 33706-KWW-A01 33708-KWW-A00 33714-KL3-620 33756-KWW-A01 34901-KPH-881 34905-KAN-W01 34905-KAN-W01 34906-GB6-921 34908-GA7-701

Block No. E18 E18 E18 E18 E18 E18 E18 F18 F18 F25 F25 F25 F25 E11 E11 E13 E13 E13 F14 F25 E2 E2 F25 F25 E13 F25 E13 F25 E6 F1 F1 F24 F24 F24 F24 F15 F25 F24 F1 F1 F24 F24 F1

34908-GA7-701 34908-GA7-701 34908-KVE-900 34908-KVE-900 34908-MB9-871 34908-MB9-871 34909-KVR-600 34909-KVR-600 35010-KWB-920 35010-KWW-A00 35100-KWB-920 35100-KWW-A01 35109-KWB-920 35109-KWW-A01 35150-KWW-A01 35160-KWW-A01 35170-KWW-A01 35180-KWW-A01 35200-KWW-A01 35340-KWB-601 35350-KWB-920 35357-KCC-900 35751-KPH-900 35752-KPH-901 35759-KWB-921 35759-KWW-A40 37121-MZ0-760 37200-KWW-A01 37200-KWW-A41 37210-KWW-A01 37210-KWW-A41 37211-KWW-A01 37211-KWW-A01 37212-KWW-A01 37215-KS3-901 37224-KWW-A01 37224-KWW-A41 37230-KWW-A01 37305-KE5-008 37305-KE5-008 37800-KWB-921 37801-GA7-700 37802-KTL-740 38110-KWW-A41

F2 F2-1 F2 F2-1 F2 F2-1 F2 F2-1 F26 F26 F26 F26 F26 F26 F3 F3 F3 F3 F3 F4 F18 F18 E17 E17 E14 E14 F2-1 F2 F2-1 F2 F2-1 F2 F2-1 F2 F2 F2 F2-1 F2 F2 F2-1 F13 F13 F13 F25

38117-KPH-880 38301-GBG-911 38301-GBG-911 38306-KK4-000 38306-KK4-000 38501-KPH-901 38506-KVB-931

(40000)

40510-KWB-600 40530-KWB-602 40530-KWB-921 4054A-KWW-A00 4054A-KWW-A00 4054A-KWW-A00 41200-KWB-930 41200-KWB-930 41241-KWB-601 41241-KWB-601 42301-KWB-600 42301-KWB-600 42303-KWW-B60 42303-KWW-B60 42304-KFM-900 42304-KFM-900 42313-GBG-B20 42601-KPH-900 42601-KWW-A1Z 42611-KWB-600 42611-KWB-600 42620-KFL-851 42620-KFL-851 42653-001-004 42653-001-004 42701-030-008 42701-383-703 42711-KWB-922 42711-KWB-922 42711-KWW-010 42711-KWW-010 43100-KPH-700 43100-KPH-700ZC 43125-KPH-903 43141-KTM-850 43352-568-004

F25 F2 F2-1 F2 F2-1 F25 F25 F21 F21 F21 F11 F12 F12-1 F12 F12-1 F12-1 F12 F12 F12-1 F12 F12-1 F12 F12-1 F11 F12 F12-1 F12 F12-1 F12 F12-1 F12 F12-1 F10 F12 F12 F12-1 F12 F12-1 F11 F11 F11 F11 F9

43353-461-772 43410-KWB-600 43431-KWB-600 43434-ME1-670 43451-KWB-600 43513-KBP-882 44301-KWB-600 44301-KWB-600 44311-KWB-920 44311-KWB-920 44601-KWB-600 44601-KWW-A1Z 44620-KPH-950 44620-KPH-951 44711-KWW-010 44711-KWW-A01 44800-KWB-600 44800-KWB-600 44806-KWB-600 44806-KWB-600 44809-KFM-900 44809-KFM-900 44830-KWW-A00 44830-KWW-A00 45111-MAJ-G42 45126-KWW-A40 45131-GZ0-007 45132-166-017 45133-028-000 45133-MA3-007 45134-250-001 45145-KFM-900 45156-KWW-A40 45157-KWW-A00 45208-KWB-601 45215-KPH-951 45216-166-007 45218-KWB-601 45250-KWB-921 45251-KWB-921 45251-KWB-921 45290-KWB-601 45465-KTL-740 45504-410-004

F9 F11 F21 F11 F18 F4 F10 F10-1 F10 F10-1 F10 F10-1 F10 F10-1 F10 F10-1 F10 F10-1 F10 F10-1 F10 F10-1 F2 F2-1 F9 F4 F9 F9 F11 F9 F11 F11 F7 F4 F9 F9 F9 F9 F9 F10 F10-1 F9 F7 F4

45510-KWB-600 45512-MA6-007 45517-GW0-751 45520-GW0-912 45521-GW0-913 45530-KVY-911 46500-KWB-920 46513-KBP-900

(50000)

50100-KWW-A40 50196-KWW-A00 50306-GN5-901 50381-KWB-920 50400-KWW-620 50500-KWB-920 50512-KWW-620 50523-KWB-920 50524-397-000 50530-KWB-920 50610-KWW-B80 50661-KWB-600 50713-KWW-9A0 50714-KWW-9A0 50715-KE8-000 50715-KWW-A40 50716-KWB-600 51400-KWW-A01 51400-KWW-A31 51401-KWW-A01 51410-KWB-921 51412-GN5-901 51412-KWB-601 51420-KWW-A01 51420-KWW-A31 51425-GN5-901 51437-KWB-601 51454-KEV-881 51456-KPH-901 51466-065-901 51470-KWW-A01 51500-KWW-A01 51500-KWW-A31 51520-KWW-A01 51520-KWW-A31

F4 F4 F4 F4 F4 F4 F18 F18 F26 F26 F6 F14 F14 F20 F20 F20 F20 F20 F19 F19 F19 F19 F19 F19 F19 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8

4

73

I N D E K S PART NUMBER Part Number

Block No.

52101-KWB-920 5210A-KWW-A40 52170-KWB-600 52400-KWW-A01 52400-KWW-A31 52485-KVY-901 52486-GA7-003 53100-KWW-A40 53105-KWB-600 53106-KR3-000 53108-KR3-770 5312A-KWB-920 5312B-KWW-A00 53140-KWW-A40 53166-KWB-600 53167-KFM-900 53168-KFM-900 53175-KRS-T80 53200-KWW-A40 53203-KWW-A00FMB 5320C-KWW-A00 53214-GN5-900 53216-GN5-830 53220-GN5-900

(60000)

4

74

61100-KWW-A00FMB 61200-KWW-A00 63500-KWW-A00 64220-KWW-A40 64310-KWW-600 64320-KWW-A00 64321-KWW-A00 64325-KWW-A00FMB 64325-KWW-A40 64330-KWW-A00FMB 64330-KWW-A40 64340-KWW-A00 64341-KWW-A00 64360-KWW-A00 64400-KWW-A00FMB 64400-KWW-A40 64410-KWW-A00AGM 64410-KWW-A00FMB 64410-KWW-A00SSM

F21 F21 F21 F22 F22 F22 F22 F5 F5 F5 F5 F5 F5 F3 F3 F3 F3 F4 F6 F5 F5 F6 F6 F6 F7 F7 F27 F26 F28 F28 F28 F15 F15 F15 F15 F15 F5 F28 F28 F28 F15 F15 F15

64410-KWW-A00WRD 64420-KWW-A00AGM 64420-KWW-A00FMB 64420-KWW-A00SSM 64420-KWW-A00WRD 64450-KWW-A00FMB 64450-KWW-A40 64480-KWW-A00 64490-KWW-A00 64500-KWW-A00AGM 64500-KWW-A00FMB 64500-KWW-A00SSM 64500-KWW-A00WRD 64510-KWW-A00 64510-KWW-A00 64521-MN5-000 64560-KWW-A00

(70000)

75581-GN8-920 77115-KWB-600 77200-KWW-A40 77201-KWB-600 77214-KWW-A40 77230-KWW-A00 77234-GN2-000 77236-GW0-000 77240-KTM-691 77240-KTM-851

(80000)

8010A-KWW-A40 80120-KWW-A00 80124-KPH-700 81110-KVB-930 81253-KPH-900 81257-KWC-900 8125A-KWW-A00 81312-KPH-900 83551-GE2-000 83601-MN5-000 83601-MN5-000 871X0-KWW-A40ZAL 871X0-KWW-A40ZAR 871X0-KWW-A40ZBL 871X0-KWW-A40ZBR

F15 F15 F15 F15 F15 F28 F28 F15 F15 F27 F27 F27 F27 F26 F28 F5 F15 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F23 F23 F14 F27 F14 F23 F14 F7 F15 F5 F24 F31 F31 F31 F31

871X0-KWW-A40ZCL 871X0-KWW-A40ZCR 871X0-KWW-A50ZAL 871X0-KWW-A50ZAR 871X0-KWW-A50ZBL 871X0-KWW-A50ZBR 871X0-KWW-A50ZCL 871X0-KWW-A50ZCR 871X0-KWW-A50ZDL 871X0-KWW-A50ZDR 871X0-KWW-A60ZAL 871X0-KWW-A60ZAR 871X0-KWW-A60ZBL 871X0-KWW-A60ZBR 871X0-KWW-A60ZCL 871X0-KWW-A60ZCR 87505-KWB-920 87509-KWW-A40 87513-KPH-880ZB 87560-KPH-880ZA 88110-KWW-A40 88120-KWW-A40 89010-KWW-A00

(90000)

90002-KWB-600 90004-GHB-690 90017-GCC-000 9001A-KWC-900 90031-KWB-600 90035-166-008 90035-166-008 90050-KWB-601 90050-KWW-A01 90071-171-010 90081-035-000 90083-KFL-850 90083-KWB-8A0 90084-GN5-640 90085-KTC-920 90102-KGH-900 90104-KPH-901 90105-KGH-901 90105-KGH-901 90105-KPH-900

F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31-1 F31-1 F31-1 F31-1 F31-1 F31-1 F30 F30 F30 F30 F3 F3 F29 E2 E2 E1 E1 E14 F2 F2-1 E8 E8-1 E17 E4 E7 E4 E10 E12 F4 F28 F10 F10-1 F14

90106-GN5-900 90107-KGH-600 90107-KGH-600 90108-223-000 90109-MZ5-008 90109-MZ5-008 90111-187-000 90114-KGH-901 90115-KW7-900 90115-KW7-900 90116-KV3-702 90116-KVB-900 90116-KVB-900 90122-KWB-600 90128-KWB-600 90128-KWB-600 90129-KWB-600 90131-KPH-881 90131-KWB-600 90135-KWB-600 90136-KWB-600 90145-GAZ-981 90164-028-000 90191-KWB-600 90201-GCC-000 90231-087-010 90231-198-000 90231-198-000 90301-KGH-901 90301-KWB-600 90302-KBP-900 90302-KBP-900 90302-KBP-900 90302-KWW-A00 90304-KGH-901 90305-KWW-A00 90306-KGH-901 90306-KGH-901 90306-KGH-901 90306-KGH-901 90309-KPH-971 90309-KPH-971 90401-GB2-000 90401-KVY-900

F5 F15 F28 F20 F2 F2-1 F21 F4 F15 F27 F8 F16 F23 F21 F12 F12-1 F14 F9 F19 F19 F19 F4 F26 F5 E2 E7 E8 E8-1 F11 F17 F11 F12 F12-1 F5 F5 F7 F10 F10-1 F11 F21 F12 F12-1 E7 E2

90401-KWW-A01 90402-KWB-600 90403-KM9-000 90403-KPH-901 90403-KWB-600 90403-KWW-A01 90404-KWB-600 90407-259-000 90412-187-001 90412-KPH-901 90431-GN5-910 90432-086-000 90433-KWB-600 90433-KWW-A01 90442-147-000 90451-KGH-901 90452-413-001 90452-GB4-771 90454-107-002 90455-GB2-000 90455-KWW-A01 90461-035-003 90461-459-010 90461-KWB-600 90463-ML7-000 90465-KWB-600 90475-KWB-600 90485-040-000 90501-GBL-730 90501-GBL-730 90501-KPH-880 90501-KST-920 90501-KWW-A00 90502-KPH-900 90503-KBP-900 90503-KBP-900 90505-425-000 90505-KPH-880 90543-MV9-671 90544-283-000 90544-KF0-000 90545-300-000 90601-001-005 90601-459-000

E7 E2 E11 E8 E16 E8-1 E4 E14 E16 E16 E7 E7 E7 E7 F3 E18 E16 E16 E18 E7 E7 E16 E16 E16 E4 E16 E4 E6 E8 E8-1 F5 F28 F5 F14 F5 F7 F11 F5 E1 F8 E4 F4 E16 E16

I N D E K S PART NUMBER Part Number 90601-KAF-003 90603-KWW-A01 90603-P0X-000 90605-166-720 90605-200-001 90605-KWW-A01 90634-KPG-900 90651-MA5-672 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90678-MN5-000 90701-KFM-900 90701-KFM-901 90701-KFM-901 90703-HC4-001 90741-003-010 90899-422-610 91001-KWW-A01 91005-KWB-921 91101-GB2-001 91101-KWW-A01 91202-KRS-971 91204-KWB-601 91208-KWB-601 91251-KPH-881 91251-KPH-881 91251-KPH-901 91251-KPH-901 91251-KWB-601 91251-KWB-601 91303-001-000 91303-377-001 91304-GB1-900 91307-035-001 91309-KEE-630 91356-GM0-003 91422-KVB-900 91509-GE2-760 92101-06010 92101-06020-0A 92800-12000 92811-10000 92812-10000

Block No. F18 E7 E7 E7 E18 E7 F14 F4 F15 F23 F27 F28 F16-1 E1 E2 E5 E14 E15 F23 E15 E12 E7 E7 E6 E16 E14 F12 F12-1 F10 F10-1 F10 F10-1 E6 E10 E2 E6 E13 F8 F28 F5 E16 F18 E14 F11 F21

92900-08032-1E 93101-KWB-8A0 93404-06012-00 93500-05010-0A 93500-05010-0G 93500-05012-0G 93500-05025-0G 93500-05025-0G 93600-04012-1G 93891-04012-07 93891-04016-08 93892-03012-18 93892-04006-08 93892-04010-18 93892-04014-08 93892-05010-08 93892-05016-08 93893-04012-18 93901-24680 93903-24310 93903-24310 93903-24380 93903-24380 93903-24481 93903-25310 93903-25310 93903-25510 94001-05070-0S 94001-06000-0S 94001-06000-0S 94001-06000-0S 94001-06070-0S 94001-08000-0S 94001-08000-0S 94001-10000-0S 94002-10000-0S 94021-10000-1S 94030-08000 94050-0600 94050-08000 94050-10000 94050-10080 94101-05000 94101-06000 94101-08000

E2 E14 E2 E9 F3 F3 F3 F16 F4 F5 F5 E19 E13 E19 E19 E19 E13 F4 F24 F15 F28 F15 F23 F5 F2 F2-1 F16 F3 F11 F12 F12-1 F14 F11 F21 F22 F20 F22 E6 F4 F17 E11 F26 F18 F19 F21

94101-10000 94101-12000 94103-0570 94103-06000 94103-08000 94111-10000 94201-16150 94201-20150 94201-20150 94201-20150 94201-30300 94301-08141 94301-08141 94510-16000 95001-55045-40 95002-02070 95002-02100 95002-02659 95002-41300-08 95002-80001 9500B-KWB-920 95014-71102 95014-72102 95014-73100 95015-32001 95015-42000 95701-06008-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06014-00 95701-06016-00 95701-06018-00 95701-06018-00 95701-06020-00 95701-06020-00 95701-06020-00 95701-06022-01 95701-06025-00 95701-06032-00 95701-06035-00 95701-08012-01 95701-08012-01

F22 F21 F3 F24 F17 F21 F19 F11 F18 F21 F20 E6 E10 E18 F13 F16-1 F13 E19 F16 F16 F16-1 F20 F20 F18 F18 F18 F16-1 E16 F13 F14 F23 F24 F25 F25 E4 E14 E8 E8-1 F25 F4 F18 F27 F11 F17 F21

95701-08014-07 95701-08018-00 95701-08025-08 95701-08032-00 95701-08045-00 95801-10035-00 95801-10045-00 95801-10110-08 96001-06008-00 96001-06012-01 96001-06014-00 96001-06016-00 96001-06016-00 96001-06016-00 96001-06016-00 96001-06016-00 96001-06018-00 96001-06020-00 96001-06020-00 96001-06022-00 96001-06022-00 96001-06025-00 96001-06025-00 96001-06030-00 96001-06032-00 96001-06035-00 96001-06040-00 96001-06060-00 96001-06075-01 96001-06100-00 96220-30100 98200-30750 98200-31000 99101-KSS-088 99103-KPH-0350 HB6001 HB6200 HB6200 HB6201 HB6201RS HB6201RS HB6201RS HB6201RS

(HB)

F14 F19 E4 F26 F17 F22 F6 F26 F17 F7 F7 E9 E11 F5 F16-1 F28 F16-1 E11 F28 E2 E9 E10 F7 F14 E13 E10 E6 E14 E14 E2 E17 F25 F25 E19 E19 E16 E8 E8-1 E16 F10-1 F10 F12 F12-1

HB6203 HB6203RS HB6203RS HB6301RS HB6301RS

E16 F12 F12-1 F12 F12-1

4

75

I N D E K S DESCRIPTION Description

(A)

ADJUSTER, R. CHAIN ASSY ADJUSTER, R. CHAIN ASSY ADJUSTER, R. CHAIN ASSY ARM ASSY., EX. VALVE ROCKER ARM ASSY., IN. VALVE ROCKER ARM ASSY., KICK STARTER ARM ASSY., KICK STARTER ARM COMP., CAM CHAIN TENSIONER ARM COMP., GEARSHIFT ARM COMP., SHIFT DRUM STOPPER ARM, RR. BRAKE ARM, RR. BRAKE STOPPER AXLE, FR. WHEEL AXLE, FR. WHEEL AXLE, RR. WHEEL AXLE, RR. WHEEL

F11 F12 F12-1 E3 E3 F18 F18 E4 E17 E17 F11 F21 F10 F10-1 F12 F12-1

BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 BAND (ECU) BAND A, AIR CLEANER CONNECTING BAND B1, WIRE BAR COMP., SIDE STAND BAR COMP., STEP BAR, L. PILLION STEP SET BAR, R. PILLION STEP SET BATTERY (GTZ4V) BEARING, NEEDLE, 20X26X18.2 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6200 BEARING, RADIAL BALL, 6200 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201UU BEARING, RADIAL BALL, 6203 BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6301U BODY COMP., FRAME

F6 F6 F14 F16 F25 F20 F19 F19 F19 F14 E12 E16 E8 E8-1 E16 F10 F12 F12-1 F10-1 E16 F12 F12-1 E15 F12 F12-1 F26

(B)

5 76

Block No.

Description BODY SET, COCK BOLT A, BRAKE STOPPER BOLT A, STOPPER ARM BOLT, BRAKE DISK, 8X24 BOLT, BRAKE DISK, 8X24 BOLT, CLUTCH ADJUSTING BOLT, DRAIN PLUG, 12MM BOLT, FLANGE, 10X110 BOLT, FLANGE, 10X35 BOLT, FLANGE, 10X45 BOLT, FLANGE, 10X50 BOLT, FLANGE, 5X12 BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X100 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25

Block No. E19 F11 F21 F10 F10-1 E6 E14 F26 F22 F6 F5 E2 F16 F21 F23 F4 E2 E16 F7 F13 F14 F23 F24 F7 F25 E9 E11 F5 F16-1 F25 F28 E4 E14 F16-1 E8 E8-1 E11 F25 F28 E2 E9 F4 E10 F7

Description BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X75 BOLT, FLANGE, 6X8 BOLT, FLANGE, 6X8 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X14 BOLT, FLANGE, 8X18 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X32 BOLT, FLANGE, 8X45 BOLT, HANDLE LEVER PIVOT BOLT, HEAD COVER BOLT, HEAD COVER ASSY BOLT, HEX., 6X10 BOLT, HEX., 6X14 BOLT, HEX., 6X20 BOLT, KNOCK, 5MM BOLT, KNOCK, 6MM BOLT, OIL, 10X22 BOLT, PIN BOLT, SEALING, 14MM BOLT, SEAT HINGE BOLT, SOCKET, 5X8 BOLT, SOCKET, 5X8 BOLT, SOCKET, 6X14 BOLT, SOCKET, 8MM BOLT, SOCKET, 8X16 BOLT, SOCKET, 8X32 BOLT, SPECIAL FLANGE, 5X16 BOLT, SPECIAL FLANGE, 5X8 BOLT, SPECIAL FLANGE, 6X16 BOLT, SPECIAL, 6X30 BOLT, STUD, 7X180.5 BOLT, STUD, 8X18 BOLT, STUD, 8X18

Block No. F18 F14 E2 E13 F27 E10 F11 E6 E14 E14 F16-1 F17 F17 F21 F14 F19 E4 F26 F17 F4 E1 E1 E16 E14 F18 E4 E17 F4 F9 E4 F14 F26 F26 E12 F8 F19 F19 E8-1 E7 E8 F14 E14 F12 F12-1

I N D E K S DESCRIPTION Description BOLT, STUD, 8X32 BOLT, SWINGARM PIVOT BOLT, TORX, 8X25 BOLT-WASHER, 6X12 BOOT B BOOT COMP. BOOT, PIN BUSH BOX ASSY., SPEEDOMETER GEAR BOX ASSY., SPEEDOMETER GEAR BOX LUGGAGE ASSY BRACKET SUB ASSY., FR. BRACKET, FR. NUMBER PLATE BRACKET, MUFFLER BRUSH SET BULB, HEADLIGHT BULB, TAILLIGHT (12V 18/5W) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) (12V 1.7W) BULB, WEDGE BASE (T10) (12V 1.7W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WINKER (12V 10W) BULB, WINKER (12V 10W) BUSH, 15MM BUSH, RUBBER

(C)

C.D.I. UNIT CABLE COMP., CHOKE CABLE COMP., SPEEDOMETER CABLE COMP., SPEEDOMETER CABLE COMP., THROTTLE CALIPER SUB ASSY., R. FR. CAM, RR. BRAKE CAMSHAFT COMP. CAP ASSY., NOISE SUPPRESSOR CAP, A.C. GENERATOR CAP, BLEEDER CAP, CABLE SEALING CAP, CHANGE SWITCH CONTACT CAP, CHOKE DUST

Block No. E2 F21 F9 E2 F9 F4 F9 F10 F10-1 F14 F9 F27 F21 E13 F1 F24 F1 F2-1 F2-1 F2-1 F2-1 F2 F2 F2 F2 F1 F24 E16 F22 F25 F3 F2 F2-1 F3 F9 F11 E3 F25 E10 F9 E19 E17 E19

Description CAP, FRAME BODY END CAP, FUEL FILLER CAP, MASTER CYLINDER CARBURETOR ASSY. (PB7UB A) CASE COMP., L. FR. BOTTOM (BLACK) CASE COMP., L. FR. BOTTOM (SILVER) CASE COMP., R. FR. BOTTOM (BLACK) CASE COMP., R. FR. BOTTOM (SILVER) CASE COMP., UNDER CASE, DRIVE CHAIN CASE., AIR CLEANER CATCH COMP., SEAT CENTER, CLUTCH CENTER, CLUTCH CHAIN, CAM (90L) CHAIN, CAM (90L) CHAIN, DRIVE (420DX-102RB) CHAIN, DRIVE (RK420SL-102RJ) CHAMBER SET, FLOAT CIRCLIP CIRCLIP, 20MM CIRCLIP, 7MM CIRCLIP, 7MM (EXEDY) CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 17MM CIRCLIP, INTERNAL, 45MM CIRCLIP, INTERNAL, 45MM CLAMP CLAMP CLAMP, TUBE (D13) CLAMP, TUBE (D19) CLAMPER B, BRAKE HOSE CLAMPER, BRAKE HOSE CLAMPER, OVER FLOW CLIP, BATTERY COVER CLIP, FUEL HOSE CLIP, HIGH TENSION CORD & CLIP, OIL DRAIN TUBE CLIP, PISTON PIN, 13MM CLIP, PISTON PIN, 13MM CLIP, SWITCH COVER CLIP, TUBE (B10) CLIP, TUBE (B6.5) CLIP, TUBE (B7) CLIP, TUBE (C12)

Block No. F26 F13 F4 E19 F8 F8 F8 F8 F2 F21 F16 F14 E8 E8-1 E4 E4 F21 F21 E19 F4 E16 E7 E7 E18 E16 E7 E7 F2 F2-1 F16 F16-1 F4 F7 E10 F14 F16-1 E6 F16-1 E6 E15 F18 F13 E19 F16-1 F16

Description CLIP, VALVE GUIDE CLUTCH ASSY., ONE WAY CLUTCH ASSY., ONE WAY (EXEDY) COIL ASSY., IGNITION COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, 19X28X4 COLLAR, 6.2X20 COLLAR, CAM CHAIN TENSIONER COLLAR, CLUTCH OUTER COLLAR, CLUTCH OUTER COLLAR, FR. AXLE DISTANCE COLLAR, FR. AXLE DISTANCE COLLAR, FR. FENDER COLLAR, FR. WHEEL SIDE COLLAR, FR. WHEEL SIDE COLLAR, HORN SETTING COLLAR, KICK SPRING COLLAR, LOCK PLATE COLLAR, MAIN SIDE COVER COLLAR, MAIN SIDE COVER COLLAR, PILLION STEP COLLAR, RR. AXLE DISTANCE COLLAR, RR. AXLE DISTANCE COLLAR, RR. BRAKE PANEL SIDE COLLAR, RR. WHEEL SIDE COLLAR, RR. WHEEL SIDE COLLAR, RUBBER BUSH CONTACT ASSY., CHANGE SWITCH CONTACT ASSY., CHANGE SWITCH COTTER, VALVE COUNTERSHAFT COVER COMP., CYLINDER HEAD COVER COMP., L. RR. CRANKCASE COVER COMP., R. CRANKCASE COVER SET, FR. TOP (WL) COVER, BATTERY COVER, CENTER COVER, FR. HANDLE SET COVER, FR. MAIN PIPE COVER, HANDLE TOP COVER, L. BODY (WL) COVER, L. CENTER SIDE COVER, L. CENTER SIDE (WL)

Block No. E2 E12 E12 F25 F5 F5 E7 F14 E4 E8 E8-1 F10 F10-1 F7 F10 F10-1 F25 E18 E16 F5 F7 F17 F12 F12-1 F11 F12 F12-1 F22 E14 E14 E3 E16 E1 E10 E6 F27 F14 F15 F5 F28 F5 F15 F15 F15

5 77

I N D E K S DESCRIPTION Description Block No. COVER, L. CRANKCASE E10 COVER, L. DUMMY F24 COVER, L. MAIN PIPE SIDE F28 COVER, L. MAIN PIPE SIDE *NH1* ..... BLACK F28 COVER, L. RR. BODY F15 COVER, MUFFLER F17 COVER, OIL FILTER E7 COVER, R. BODY (WL) F15 COVER, R. BODY LOWER F15 COVER, R. CENTER SIDE F15 COVER, R. CENTER SIDE (WL F15 COVER, R. DUMMY F24 COVER, R. MAIN PIPE SIDE F28 COVER, R. MAIN PIPE SIDE *NH1* .... BLACK F28 COVER, R. RR. BODY F15 COVER, RR. HANDLE SET F5 COVER, RR. MAIN PIPE F28 COVER, SEAT LOCK F23 COVER, TAIL F15 COVER., AIR CLEANER F16 CRANKCASE COMP., L. E14 CRANKCASE COMP., R. E14 CRANKSHAFT ASSY E15 CUP, FUEL STRAINER E19 CUSHION ASSY., RR F22 CUSHION ASSY., RR. F22 CUSHION, C.D.I. UNIT F25 CYLINDER COMP. E5 CYLINDER SET, MASTER F4 CYLINDER SUB ASSY., FR. BRAKE F4

(D)

5 78

DAMPER SET, WHEEL DAMPER SET, WHEEL DIAPHRAGM DISK B, CLUTCH FRICTION DISK, CLUTCH FRICTION DISK, CLUTCH FRICTION DISK, FR. BRAKE DISK, FR. BRAKE DOWEL PIN, 10X14 DOWEL PIN, 8X14 DOWEL PIN, 8X14 DOWEL PIN, SPECIAL, 8X14 DOWEL PIN, SPECIAL, 8X14

F12 F12-1 F4 E8 E8 E8-1 F10 F10-1 E14 E6 E10 E1 E2

Description

Block No.

DOWEL PIN, SPECIAL, 8X14 DRUM ASSY, GEAR SHIFT DUST SEAL, 21X37X7 DUST SEAL, 21X37X7 DUST SEAL, 27X40X4.5 DUST SEAL, 27X40X4.5 DUST SEAL, 42X54X7 DUST SEAL, 42X54X7 DUST SEAL, BRAKE CAM DUST SEAL, STEERING HEAD

E5 E17 F10 F10-1 F12 F12-1 F10 F10-1 F11 F6

ELEMENT COMP., AIR CLEANER

F16

FENDER A, FR. FENDER ASSY, RR. FENDER B, FR. FILTER COMP., AIR FLANGE., FINAL DRIVEN FLANGE., FINAL DRIVEN FLOAT SET FLYWHEEL COMP. FORK ASSY., L. FR. (BLACK) FORK ASSY., L. FR. (SILVER) FORK ASSY., R. FR. (SILVER) FORK ASSY., R. FR. (BLACK) FUEL UNIT FUSE, (10A) FUSE, (7.5A)

F7 F23 F7 F16-1 F12 F12-1 E19 E11 F8 F8 F8 F8 F13 F25 F25

GASKET SET GASKET SET GASKET, AIR FEED PIPE GASKET, CARBURETOR INSULATOR GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, EX. PIPE GASKET, FLOAT CHAMBER GASKET, HEAD COVER GASKET, L. CRANKCASE COVER GASKET, OIL FILTER GASKET, OIL FILTER GASKET, OIL PUMP BODY GASKET, R. CRANKCASE COVER

E19 E19 F16-1 E2 E5 E2 F17 E19 E1 E10 E7 E7 E9 E6

(E) (F)

(G)

Description GAUGE, OIL LEVEL ASSY GEAR COMP., PRIMARY DRIVE GEAR COMP., STARTER DRIVEN GEAR COMP., STARTER REDUCTION GEAR, COUNTERSHAFT FOURTH GEAR, COUNTERSHAFT LOW (34T) GEAR, COUNTERSHAFT SECOND GEAR, COUNTERSHAFT THIRD (25T) GEAR, MAINSHAFT FOURTH (24T) GEAR, MAINSHAFT SECOND (18T) GEAR, MAINSHAFT THIRD (22T) GEAR, SPEEDOMETER (19T) GEAR, SPEEDOMETER (19T) GLASS GLASS GRIP COMP., THROTTLE GRIP, L. HANDLE GROMMET, AIR CLEANER CASE GROMMET, SIDE COVER GROMMET, SIDE COVER GUARD, WATER GUIDE, CLUTCH OUTER GUIDE, CLUTCH OUTER GUIDE, FR. BRAKE CABLE GUIDE, VALVE (OS)

(H)

Block No. E6 E7 E12 E12 E16 E16 E16 E16 E16 E16 E16 F10 F10-1 F2 F2-1 F3 F3 F15 F5 F24 F28 E8 E8-1 F7 E2

HARNESS, WIRE HARNESS, WIRE HEAD SUB ASSY., CYLINDER HINGE, SEAT HOLDER, L. PILLION STEP HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOLDER, R. PILLION STEP HOOK, MAIN STAND SPRING HORN COMP. (HIGH) HOSE ASSY, BREATHER HOSE COMP., FR. BRAKE HOUSING, UNDER THROTTLE HOUSING, UPPER THROTTLE HUB., FR. WHEEL HUB., RR. SHIMMER SILVER METALLIC

F25 F25 E2 F14 F19 F4 E19 F19 F20 F25 F16 F4 F3 F3 F10 F12

INDICATOR, FR. BRAKE

F11

(I)

I N D E K S DESCRIPTION Description

Block No.

Description

Block No.

LABEL, AIR CLEANER ELEMENT LABEL, ENGINE STARTER *TWHITE* LABEL, TIRE & DRIVE CHAIN LEVER COMP., CLUTCH LEVER SET, COCK LEVER, CHOKE LEVER, R. STEERING HANDLE LIGHT ASSY, HEAD LIGHT ASSY., RR. COMBINATION LOCK ASSY., SEAT LOCK ASSY., SEAT

F30 F30 F30 E6 E19 F3 F4 F1 F24 F14 F14

MAINSHAFT (13T) MARK, DRIVE CAUTION *TWHITE* METER COMP., SPEED & FUEL METER COMP., SPEED & FUEL MIRROR ASSY., L. MIRROR ASSY., R MOTOR UNIT, STARTER MUFFLER ASSY, EX MUFFLER COMP., EX.

E16 F30 F2 F2-1 F3 F3 E13 F17 F17

NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 6MM NUT, FLANGE, 10MM NUT, FLANGE, 10MM NUT, FLANGE, 6MM NUT, FLANGE, 8MM NUT, FLANGE, 8MM NUT, HEX., 10MM NUT, HEX., 10MM NUT, HEX., 5MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 7MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, LOCK, 14MM NUT, SPECIAL, 6MM NUT, SPECIAL, 6MM NUT, SPECIAL, 6MM NUT, SPRING, 4MM NUT, STEERING STEM LOCK NUT, U, 10MM NUT, U, 12MM NUT, U, 12MM NUT, U, 12MM NUT, U, 12MM NUT, U, 6MM NUT, U, 8MM NUT, U, 8MM

E19 F18 E8 E8-1 E19 F1 F22 F5 F15 F23

OIL SEAL, 11.6X22X7 OIL SEAL, 13.8X24X5 OIL SEAL, 17X29X5 O-RING O-RING O-RING, 1.3X4.3 O-RING, 13.8X2.5 O-RING, 18X3 O-RING, 2.4X25 O-RING, 25X2.4

INNER COMP., ONE-WAY CLUTCH INSULATOR, CARBURETOR

E7 E2

JET, MAIN, #88 JET, SLOW, #35 JOINT B, BRAKE ARM

E19 E19 F18

KEY SET KEY SET KEY, WOODRUFF, 4MM

(J)

(K)

(L)

(M)

(N)

NEEDLE SET, JET NUT B, BRAKE ROD ADJUSTING NUT B, LOCK, 14MM NUT B, LOCK, 14MM NUT SET, SQUARE NUT, ADJUST NUT, CAP, 10MM NUT, CLIP, 4MM NUT, CLIP, 5MM NUT, CLIP, 5MM

F26 F26 E15

(O)

F27 F28 F7 E11 F26 F4 F17 F17 F20 F22 F3 F11 F12 F12-1 F14 E2 E6 F11 F21 E7 F11 F12 F12-1 F5 F6 F5 F10 F10-1 F11 F21 F11 F12-1 F12 E14 E6 E16 E13 F8 E19 E10 E6 E19 E2

Description O-RING, 40.5X3 O-RING, 40.5X3 O-RING, 8MM OUTER ASSY., PRIMARY CLUTCH OUTER COMP., CLUTCH OUTER COMP., CLUTCH

Block No. F12 F12-1 E6 E7 E8 E8-1

PACKING PACKING PACKING, BASE PACKING, DRAIN COCK, 12.5X20 PACKING, FUEL FILLER CAP PAD SET, FR. PANEL COMP., RR. BRAKE PEDAL COMP., BRAKE PEDAL, GEAR CHANGE PIN PIN, GEARSHIFT DRUM PIN, GUIDE ROLLER PIN, HANGER PIN, PILLION STEP PIN, PISTON PIN, SHIFT RETURN SPRING PIN, SPLIT, 1.6X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 3.0X30 PINION, KICK STARTER (23T) PIPE COMP., AIR FEED PIPE COMP., FR. FORK PIPE COMP., INLET PIPE COMP., STEERING HANDLE PIPE, SEAT PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PISTON (STD.) PLATE ASSY., REFLECTING PLATE COMP., CLUTCH LIFTER PLATE COMP., PRIMARY DRIVE PLATE SET, VALVE

E13 F24 F13 E14 F13 F9 F11 F18 F18 E7 E17 E4 F9 F19 E15 E17 F19 F11 F18 F21 F20 E18 F16-1 F8 E2 F5 F8 F9 E15 E15 E15 E15 E15 F2 E6 E7 E19

(P)

5 79

I N D E K S DESCRIPTION Description PLATE, CLUTCH PLATE, CLUTCH PLATE, CLUTCH LIFTER PLATE, CLUTCH LIFTER PLATE, CLUTCH LIFTER CAM PLATE, CLUTCH PRESSURE PLATE, CLUTCH PRESSURE PLATE, CLUTCH SIDE PLATE, DIAPHRAGM PLATE, DRUM LOCK PLATE, FIXING PLATE, GEARSHIFT DRUM STOPPER PLATE, OIL SEPARATOR PLATE, OIL SEPARATOR PLATE, OIL STOPPER PLATE, PILLION STEP SIDE PLATE, PLUNGER PLUG, CONE TYPE PLUG, SPARK (CPR6EA-9S) PLUG, SPARK (U20EPR9S) PROTECTOR PUMP ASSY., OIL PUSH ROD ASSY., TENSIONER

(R)

5 80

RACE STEERING KIT RAIL, RR. GRAB RATCHET, STARTER DRIVE RECTIFIER COMP., REGULATOR RELAY COMP., STARTER RELAY COMP., WINKER RELAY COMP., WINKER RETAINER COMP., BALL RETAINER, FUEL UNIT RETAINER, KICK SPINDLE RETAINER, SPRING RETAINER, SPRING (EXEDY) RETAINER, VALVE SPRING RIM, FR. WHEEL RIM, RR. WHEEL (1.60X17) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) RING SET, PISTON (STD.)

Block No. E8 E8-1 E8 E8-1 E6 E8 E8-1 E7 F4 E16 E16 E17 E8 E8-1 E14 F19 E2 F23 E2 E2 F4 E9 E4 F6 F14 E18 F25 F25 F2 F2-1 E6 F13 E18 E7 E7 E3 F10 F12 E15 E15 E15 E15 E15

Description

Block No.

RING, BACK UP RING, HANDLE WEIGHT SNAP RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER RING, STOPPER ROD COMP., RR. BRAKE ROLLER COMP., CAM CHAIN GUIDE ROLLER, 3X10 ROLLER, 5X8 ROLLER, 5X8 (EXEDY) ROLLER, CAM CHAIN TENSIONER ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER RUBBER A, HANDLE WEIGHT RUBBER A, TAILLIGHT MOUNTING RUBBER B, SEAT SETTING RUBBER, CLUTCH DAMPER RUBBER, CUSHION RUBBER, FR. TOP COVER RUBBER, FR. TOP COVER RUBBER, FR. TOP COVER RUBBER, HANDLE MOUNTING RUBBER, LUGGAGE BOX MOUNTING RUBBER, MOUNTING RUBBER, MUFFLER MOUNTING RUBBER, PROTECTOR RUBBER, SEAL RUBBER, STAND STOPPER RUBBER, STEP RUBBER, STOPPER ARM RUBBER, TAILLIGHT BRACKET

F8 F5 F8 F8 F8 F9 F18 E4 E17 E7 E7 E4 E9 E9 F5 F24 F14 E7 F5 F27 F26 F28 F5 F14 E1 F17 F23 F14 F20 F19 F11 F25

SCREEN, FUEL STRAINER SCREEN, OIL FILTER SCREW SET SCREW SET SCREW, 6X12 SCREW, 6X12 SCREW, BLEEDER SCREW, FLAT, 4X12 SCREW, OVAL, 6X45 SCREW, PAN, 5X10 SCREW, PAN, 5X10

E19 E9 E19 E19 F15 F28 F9 F4 F5 E9 F3

(S)

Description SCREW, PAN, 5X11.5 SCREW, PAN, 5X12 SCREW, PAN, 5X25 SCREW, PAN, 5X25 SCREW, SIDE STAND PIVOT SCREW, SPECIAL PAN, 5MM SCREW, SPECIAL, 5MM SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X25 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X25 SCREW, U-LOCK FLAT, 6X12 SCREW, VISOR SPECIAL SETTING SCREW, VISOR SPECIAL SETTING SCREW-WASHER, 3X12 SCREW-WASHER, 3X22 SCREW-WASHER, 3X22 SCREW-WASHER, 4X10 SCREW-WASHER, 4X12 SCREW-WASHER, 4X12 SCREW-WASHER, 4X14 SCREW-WASHER, 4X16 SCREW-WASHER, 4X6 SCREW-WASHER, 5X10 SCREW-WASHER, 5X16 SCREW-WASHER, SPECIAL, 4X10 SCREW-WASHER, SPECIAL, 4X10 SEAL SET, PISTON SEAL, AIR CLEANER CASE SEAL, AIR CLEANER COVER SEAL, DUST SEAL, VALVE STEM (ARAI) SEAT ASSY., DOUBLE SEAT B, SPRING SEAT, CLUTCH SPRING SEAT, VALVE SPRING SET RING, 20MM SET RING, 23MM

Block No. F5 F3 F3 F16 F20 F28 F28 F15 F15 F23 F28 F2 F2-1 F5 F24 F2 F2-1 F16 F26 F15 F27 E19 F2 F2-1 E19 F4 F5 E19 F5 E13 E19 E13 F2 F2-1 F9 F16 F16 F8 E3 F14 F8 E8 E3 E18 E7

I N D E K S DESCRIPTION Description SET RING, 23MM (EXEDY) SHAFT, EX. ROCKER ARM SHAFT, REDUCTION GEAR SHAFT, ROCKER ARM SHAFT, RR. BRAKE PIVOT SHOE SET, BRAKE SLEEVE, RR. WHEEL SLEEVE, RR. WHEEL SLIDER, CHAIN SOCKET COMP. SOCKET COMP. SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPINDLE COMP., GEARSHIFT SPINDLE, CAM CHAIN GUIDE SPINDLE, KICK STARTER SPOKE SET SPOKE SET, 11X183.5 SPRING A, BRAKE ROD SPRING A, MAIN STAND SPRING A, SIDE STAND SPRING ASSY., RR. BRAKE RETURN SPRING, BRAKE SHOE SPRING, CAM CHAIN TENSIONER SPRING, CAM PLATE SIDE SPRING, CARBON BRUSH SPRING, CHANGE FRICTION SPRING, CHANGE SWITCH CONTACT SPRING, CLUTCH SPRING, CLUTCH SPRING, FR. FORK SPRING, FRICTION STARTER GEAR SPRING, GEARSHIFT ARM SPRING, GEARSHIFT DRUM STOPPER SPRING, GEARSHIFT RETURN SPRING, KICK RETURN SPRING, LOCK KEY SETTING SPRING, ONE WAY RETAINER SPRING, PAD SPRING, PRIMARY CLUTC (EXEDY) SPRING, PRIMARY CLUTCH SPRING, REBOUND SPRING, SEAT LOCK SPRING, SIDE FRICTION

Block No. E7 E3 E12 E3 F20 F11 F12 F12-1 F21 F2 F2-1 F2-1 F2 E17 E4 E18 F12 F10 F18 F20 F20 F18 F11 E4 E6 E13 E16 E17 E8 E8-1 F8 E18 E17 E17 E17 E18 F14 E7 F9 E7 E7 F8 F14 E7

Description Block No. SPRING, STOP SWITCH F18 SPRING, SUB GEAR E7 SPRING, SUB GEAR (EXEDY) E7 SPRING, VALVE E3 SPRING, VALVE E3 SPROCKET COMP., CAM CHAIN E4 SPROCKET COMP., FINAL DRIVEN F12 SPROCKET COMP., FINAL DRIVEN F12-1 SPROCKET, CAM (32T) E4 SPROCKET, DRIVE (14T) E16 STAND COMP., MAIN F20 STATOR COMP. E11 STAY SET, FR. TOP COVER F26 STAY SET, LOWER COVER F28 STAY, AIR SUCTION VALVE F16-1 STEM COMP, STEERING F6 STOPPER, CABLE F3 STRAINER COMP., FUEL F13 STRIPE, L. BLACK (PHANTOM BLACK) F31 STRIPE, L. BLACK BLUE (SONIC BLUE) F31 STRIPE, L. BLACK RED (METEOR RED) F31 STRIPE, L. BLACK SILVER (AFFINITY BLACK) F31-1 STRIPE, L. BLACK SILVER (RAZOR SILVER) F31 STRIPE, L. BROWN SILVER (GUSTO BROWN) F31-1 STRIPE, L. GREY BLACK (ANCHOR GREY) F31 STRIPE, L. RED BLACK (LAVA RED) F31 STRIPE, L. RED SILVER (INFERNO RED) F31-1 STRIPE, L. SILVER BLACK (STARLIGHT SILVER) F31 STRIPE, R. BLACK (PHANTOM BLACK) F31 STRIPE, R. BLACK BLUE (SONIC BLUE) F31 STRIPE, R. BLACK RED (METEOR RED) F31 STRIPE, R. BLACK SILVER (AFFINITY BLACK) F31-1 STRIPE, R. BLACK SILVER (RAZOR SILVER) F31 STRIPE, R. BROWN SILVER (GUSTO BROWN) F31-1 STRIPE, R. GREY BLACK (ANCHOR GREY) F31 STRIPE, R. RED BLACK (LAVA RED) F31 STRIPE, R. RED SILVER (INFERNO RED) F31-1 STRIPE, R. SILVER BLACK (STARLIGHT SILVER) F31 SUB CORD, STARTER MOTOR E13 SUB GEAR (17T) E7 SUB GEAR (17T) (EXEDY) E7 SUB HARNESS, BATTERY F25 SUSPENSION, STARTER RELAY F25 SUSPENSION, WINKER RELAY F2

Description SUSPENSION, WINKER RELAY SWINGARM SET, RR. SWITCH ASSY., COMBINATION & LOCK SWITCH ASSY., FR. STOP SWITCH ASSY., RR. STOP SWITCH COMP., COMBINATION & SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, LIGHTING SWITCH UNIT, STARTER SWITCH UNIT, WINKER

(T)

Block No. F2-1 F21 F26 F4 F18 F26 F3 F3 F3 F3 F3

TANK COMP., FUEL THREAD COMP., STEERING HEAD TIRE, FR. (70/90-17 M/C 38P) TIRE, FR. (70/90-17 M/C 38P) TIRE, RR. TIRE, RR. TIRE, RR. TIRE, RR. TOOL SET TOP SET TUBE A, AI ASSY TUBE ASSY, 3.5X110 TUBE B, AI ASSY TUBE C, AIR SUCTION VALVE TUBE FUEL ASSY, 5.3X580 TUBE, AIR CLEANER CONNECTING TUBE, AIR CLEANER DRAIN TUBE, AIR VENT TUBE, FUEL, 5.3X45 TUBE, OVERFLOW TUBE, TIRE TUBE, TIRE TUBE, TIRE (70/90-17 M/C) TUBE, TIRE (70/90-17 M/C) TUBE, VINYL, 11X15X35

F13 F6 F10-1 F10 F12 F12-1 F12 F12-1 F29 E19 F16-1 F16-1 F16-1 F16-1 F13 F16 F16 E19 F13 E19 F12-1 F12 F10 F10-1 F16

VALVE ASSY., AIR SUCTION VALVE COMP., FLOAT VALVE SET, AIR CUT VALVE SET, THROTTLE VALVE, EX. VALVE, IN.

F16-1 E19 E19 E19 E3 E3

(V)

5 81

I N D E K S DESCRIPTION Description

5 82

(W)

WASHER (EXEDY) WASHER B, LOCK WASHER, 10X24 WASHER, 14MM WASHER, 14MM WASHER, 17X23X1.5 WASHER, 17X23X1.5 (EXEDY) WASHER, 30X45X0.8 WASHER, 6X19X2.3 WASHER, 7.2X16X2.5 WASHER, 8.5X26X2.3 WASHER, 8MM WASHER, 8MM WASHER, 8MM WASHER, CLUTCH SIDE WASHER, LOCK WASHER, LOCK, 20MM WASHER, OIL BOLT WASHER, PIVOT BOLT WASHER, PLAIN, 10MM WASHER, PLAIN, 12MM WASHER, PLAIN, 5MM WASHER, PLAIN, 5MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 8MM WASHER, PLAIN, 8MM WASHER, SEALING, 14MM WASHER, SEALING, 6.5MM WASHER, SEAT LOCK WASHER, SEAT MOUNTING, 6MM WASHER, SPECIAL, 12X23 WASHER, SPECIAL, 14MM WASHER, SPECIAL, 8MM WASHER, SPEEDOMETER GEAR WASHER, SPEEDOMETER GEAR WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM WASHER, SPLINE, 20MM WASHER, SPRING, 10MM WASHER, STEERING STEM NUT WASHER, THRUST, 15MM WASHER, THRUST, 17MM

Block No. E7 E7 E11 E8 E8-1 E7 E7 E7 E16 E2 E4 E4 E6 F11 E7 E7 E16 F4 F21 F22 F21 F3 F18 F19 F24 F17 F21 E4 E4 F14 F28 E16 E18 F8 F10 F10-1 E16 E16 E16 F21 F6 E16 E8

Description WASHER, THRUST, 17MM WASHER, THRUST, 17MM WASHER, THRUST, 20MM WASHER, THRUST, 20MM WASHER, WAVE WASHER, WAVE WEIGHT A, STEERING HANDLE WEIGHT B, ASSY STEERING HANDLE WEIGHT SET, PRIMARY CLUTCH WHEEL FR. *NH303M* ..... BLACK WHEEL RR. *NH303M* ......... BLACK

Block No. E8-1 E16 E16 E18 F3 F9 F5 F5 E7 F10-1 F12-1

Description

Block No.

PT Astra Honda Motor TECHNICAL SERVICE DIVISION

1 9 KWW 9 I 1 Printed by -2010