Supra 100

Page 1

SUPRA 100

PART CATALOG PT. ASTRA HONDA MOTOR 2016@herru_cahya www.kembangansakti.com


E-1 Cylinder head cover

2 KEVF - NF100

Service item

F.R.T.

COVER, CYLINDER HEAD.....................0.3 . COVER, R. CYLINDER HEAD SIDE COVER, L. CYLINDER HEAD SIDE.... . 0.2 PLUG, SPARK .......................................0.1

14

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

12301-GB6-910 12331-GB0-910 12341-GN5-780 12361-035-000 12391-GB6-911

COVER, CYLINDER HEAD ................................. 1 COVER, R. CYLINDER HEAD SIDE ................... 1 COVER, L. CYLINDER HEAD SIDE .................... 1 CAP, TAPPET ADJUSTING HOLE ....................... 2 GASKET, CYLINDER HEAD COVER .................. 1

6 7 8 9 10

12394-GB4-680 12395-GB2-003 90201-GF6-010 90442-GF6-010 90443-GF6-010

GASKET, R. CYLINDER HEAD SIDE COVER .... 1 GASKET, L. CYLINDER HEAD SIDE COVER ..... 1 NUT, CAP, 7MM ................................................... 4 WASHER, SEALING, 7MM .................................. 3 WASHER A, SEALING, 7MM .............................. 1

11 12 13 14 15

90461-357-000 91302-GBG-850 95701-06110-00 96001-06020-00 98056-57723

WASHER, SEALING, 6.5x12 ............................... 1 O-RING, 30.8x3 .................................................... 2 BOLT, FLANGE, 6x110 ......................................... 1 BOLT, FLANGE, 6x20 .......................................... 2 PLUG, SPARK, U 22 FS - U ................................. 1

Description

Q'ty

Notes


E-2 Cylinder head

2 KEVF

Service item

F.R.T.

HEAD COMP., CYLINDER 1.8 .GUIDE, VALVE (TERMASUK REAMING) (TAMBAHKAN 0.3 UNTUK MASING-MASING) (KECUALI SKIR KLEP) (TAMBAHKAN 0.2 LAGI BILA DILAKUKAN) GASKET ASSY., CYLINDER HEAD 1.1 INSULATOR, CARBURETOR 0.2 PIPE, IN 0.3 .BOLT, STUD, 6x32 (TAMBAHKAN 0.1 UNTUK MASING-MASING)

17.11.1999

No.

Part Number

Description

Q'ty

1 2 3 4 5

12200-KEV-900 12237-GB4-305 12245-GB4-305 12250-GF6-000 16201-GB6-911

HEAD COMP., CYLINDER GUIDE, IN. VALVE GUIDE, EX. VALVE GASKET ASSY., CYLINDER HEAD GASKET, INSULATOR

1 1 1 1 1

6 7 8 9 10

16211-GB5-750 16211-051-690 17111-GN5-911 90033-041-020 90082-035-010

INSULATOR, CARBURATOR INSULATOR, CARBURATOR PIPE, IN BOLT, STUD, 6x32 BOLT, 6MM

1 1 1 2 1

11 12 13 14 15

90602-GB0-911 91301-GK4-871 91304-GB1-900 91305-028-158 91306-GF6-003

COLLAR, 9.5MM O-RING, 27x2.0 O-RING, 25x2.4 O-RING, 9x1.6 GASKET, RUBBER, 9MM

1 1 1 2 1

16 17

96001-06025-00 95701-06028-00

BOLT, FLANGE, 6x25 BOLT, FLANGE, 6x28

2 2

Notes

1


E-3 Camshaft/Valve

2 KEVF - NF100

Service item

F.R.T.

CAMSHAFT COMP................................1.3 . ARM, VALVE ROCKER (SATU ATAU SEMUANYA) VALVE....................................................1.6 (TAMBAHKAN 0.2 UNTUK MASING-MASING) (TERMASUK SKIR KLEP) (KECUALI PENGGANTIAN VALVE GUIDE ) SPRING, VALVE....................................1.4 (TAMBAHKAN 0.1 UNTUK MASING-MASING) (TERMASUK PART YANG BERHUBUNGAN)

16

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

12209-GB4-681 14100-GN5-912 14150-GN5-911 14431-GN5-910 14451-035-000

SEAL, VALVE STEM ............................................ 2 CAMSHAFT COMP. ............................................. 1 PLATE COMP., STOPPER ................................... 1 ARM, VALVE ROCKER ........................................ 2 SHAFT, VALVE ROCKER ARM ............................ 2

6 7 8 9 10

14711-GN5-912 14721-GF6-010 14751-GN5-911 14761-GN5-911 14771-GB4-680

VALVE, IN ............................................................. 1 VALVE, EX ............................................................ 1 SPRING, VALVE OUTER ..................................... 2 SPRING, VALVE INNER ...................................... 2 RETAINER, VALVE SPRING ................................ 2

11 12 13 14 15

14775-MA6-000 14781-MA6-000 90012-333-000 90206-001-000 90702-GB6-910

SEAT, VALVE SPRING OUTER ........................... 2 COTTER, VALVE .................................................. 4 SCREW, TAPPET ADJUSTING ........................... 2 NUT, TAPPET ADJUSTING .................................. 2 PIN, DOWEL, 8x12 .............................................. 1

Notes


E-4 Cam chain/Tensioner

2 KEVF - NF100

Service item

F.R.T.

SPROCKET, CAM...................................0.6 CHAIN, CAM...........................................1.9 ARM COMP., CAM CHAIN TENSIONER....0.7 . ROLLER, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER PUSH..................0.3 ROLLER COMP., CAM CHAIN GUIDE..1.2 SPROCKET, CAM CHAIN GUIDE..........1.7 . SPINDLE, CAM CHAIN GUIDE SPROCKET

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

14321-GBG-900 14500-035-020 14502-086-000 14531-035-000 14541-GB4-681

SPROCKET, CAM (28T) ...................................... 1 ARM COMP., CAM CHAIN TENSIONER ............. 1 ROLLER, CAM CHAIN TENSIONER ................... 1 PIVOT, CAM CHAIN TENSIONER ....................... 1 SPRING, CAM CHAIN TENSIONER ................... 1

6 7 8 9 10

14550-GB0-911 14566-086-030 14610-086-010 14615-035-010 14671-035-300

ROD COMP., CAM CHAIN TENSIONER PUSH .. 1 HEAD, CAM CHAIN TENSIONER PUSH ROD ... 1 ROLLER COMP., CAM CHAIN GUIDE ................ 1 PIN, CAM CHAIN GUIDE ROLLER ..................... 1 SPROCKET, CAM CHAIN GUIDE (25T) .............. 1

11 12 13 14 15

14675-178-000 25H-84 90081-035-000 90083-GB6-911 90441-035-000

SPINDLE, CAM CHAIN GUIDE SPROCKET ....... 1 CHAIN, CAM ........................................................ 1 BOLT, SEALING, 14MM ....................................... 1 BOLT, KNOCK, 5MM ............................................ 2 WASHER, SEALING, 14MM ................................ 1

16 17 18

90461-357-000 90481-035-000 95701-06018-00

WASHER, SEALING, 6.5x12 ............................... 1 WASHER, 8MM .................................................... 1 BOLT, FLANGE, 6x18 .......................................... 1

Description

Q'ty

Notes

17


E-5 Cylinder

2 KEVF - NF100

Service item

F.R.T.

CYLINDER..............................................1.4 GASKET, CYLINDER..............................1.3

18

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

12101-GN5-910 12191-GF6-004 90082-035-010 90603-GBO-911 90701-GF6-000

CYLINDER ........................................................... 1 GASKET, CYLINDER ........................................... 1 BOLT, 6MM ........................................................... 1 COLLAR, 14.8MM ................................................ 1 PIN, DOWEL, 8x14 .............................................. 4

6 7

91301-GF6-003 91303-GF6-003

O-RING, 14.5MM ................................................. 1 PACKING, RUBBER, 16MM ................................ 1

Description

Q'ty

Notes


E-6 Right crankcase cover

2 KEVF - NF100

Service item

F.R.T.

COVER COMP., R. CRANKCASE...........0.8 . BOSS, CLUTCH LIFTER GASKET, R. CRANKCASE COVER........0.6 . LEVER COMP., CLUTCH . PLATE COMP., CLUTCH CAM . OIL SEAL, 13.8x24x5 ROLLER, CLUTCH LIFTER....................0.7 (JIKA SELURUH UNIT DISERVIS, F.R.T. ADALAH 0.8)

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

11330-KEV-880 11394-035-010 15651-GN5-912 22810-GN5-910 22820-GN5-940

COVER COMP., R. CRANKCASE ....................... 1 GASKET, R. CRANKCASE COVER .................... 1 GAUGE, OIL LEVEL ............................................. 1 LEVER COMP., CLUTCH ..................................... 1 PLATE COMP., CLUTCH CAM ............................ 1

6 7 8 9 10

22830-GN5-910 22836-GN5-910 22846-GN5-910 32921-039-000 90485-040-000

BOSS, CLUTCH LIFTER ..................................... 1 ROLLER, CLUTCH LIFTER ................................. 3 BOLT, CLUTCH ADJUSTING ............................... 1 CLIP, DYNAMO CORD. ....................................... 1 WASHER, 8MM .................................................... 1

11 12 13 14 15

90515-GN5-910 90702-GB6-910 91202-302-010 91303-001-000 91307-035-000

WASHER, PLAIN, 4x8 .......................................... 3 PIN, DOWEL, 8x12 .............................................. 2 OIL SEAL, 13.8x24x5 ........................................... 1 O-RING, 8MM ...................................................... 1 O-RING, 18x3 ....................................................... 1

16 17 18 19 20

94030-08000 94540-03019 96001-06040-00 96001-06065-00 96001-06080-00

NUT, HEX., 8MM .................................................. 1 E-RING, 3MM ....................................................... 3 BOLT, FLANGE, 6x40 .......................................... 5 BOLT, FLANGE, 6x65 .......................................... 1 BOLT, FLANGE, 6x80 .......................................... 2

Description

Q'ty

Notes

19


E-7 Oneway clutch

2 KEVF - NF100

Service item

F.R.T.

COVER, OIL FILTER...............................0.7 WEIGHT SET, CLUTCH..........................1.0 . PLATE COMP., PRIMARY DRIVE . INNER COMP., ONE-WAY CLUTCH (TERMASUK PART YANG BERHUBUNGAN ) . SUB GEAR OUTER ASSY., PRIMARY CLUTCH.......1.2

20

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

15431-HF7-010 15439-GN5-911 22606-GN5-910 22610-GN5-910 22630-GB2-000

COVER, OIL FILTER ............................................ 1 GASKET, OIL FILTER .......................................... 1 SPRING, ONE WAY RETAINER .......................... 6 PLATE COMP., PRIMARY DRIVE ........................ 1 INNER COMP., ONE-WAY CLUTCH .................... 1

6 7 8 9 10

22631-HF7-003 22641-GN8-920 22660-GN5-911 22804-GB2-000 23122-GN5-910

WEIGHT, PRIMARY CLUTCH .............................. 3 SPRING, PRIMARY CLUTCH .............................. 3 OUTER ASSY., PRIMARY CLUTCH .................... 1 RUBBER, CLUTCH DAMPER ............................. 3 SUB GEAR (17T) ................................................. 1

11 12 13 14 15

23123-GN5-910 23124-GN5-910 23125-GN5-910 90231-198-000 90401-GB2-000

COLLAR, SIDE ..................................................... 1 SPRING, SUB GEAR ........................................... 1 PIN ....................................................................... 2 NUT B, LOCK, 14MM ........................................... 1 WASHER, 30x45x0.8 ........................................... 1

16 17 18 19 20

90431-GN5-910 90432-086-000 90442-GN5-910 90453-GB2-000 90455-GB2-000

WASHER, LOCK .................................................. 1 WASHER B, LOCK ............................................... 1 WASHER, THRUST, 8MM .................................... 3 WASHER, THRUST, 19x28x1.5 ........................... 1 CIRCLIP, INTERNAL, 45MM ................................ 1

Description

Q'ty

Notes


E-7 Oneway clutch

2 KEVF - NF100

Service item

F.R.T.

No. 21 22 23

1 5 .0 7 .1 9 9 7

Part Number 90605-166-720 91101-GB2-000 93500-05008-0A

Description

Q'ty

Notes

CIRCLIP, 7MM ...................................................... 3 ROLLER, 5x8 ....................................................... 6 SCREW, PAN, 5x8 ............................................... 3

21


E-8 Clutch

2 KEVF - NF100

Service item

F.R.T.

PLATE, OIL SEPARATOR.......................1.1 OUTER COMP., CLUTCH.......................1.2 . CENTER COMP., CLUTCH . DISK, CLUTCH FRICTION (TERMASUK PART YANG BERHUBUNGAN) (SATU ATAU SEMUANYA) . PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER........................0.7 . SPRING, CLUTCH (SATU ATAU SEMUANYA) . BEARING, RADIAL BALL, 6000

22

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

15661-GN5-910 22110-KEV-880 22120-GN5-910 22201-KBW-900 22311-107-000

PLATE, OIL SEPARATOR .................................... 1 OUTER COMP., CLUTCH (69T) .......................... 1 CENTER COMP., CLUTCH .................................. 1 DISK, CLUTCH FRICTION .................................. 4 PLATE, CLUTCH .................................................. 3

6 7 8 9 10

22350-115-020 22361-GN8-920 22401-GN5-910 23112-GN5-910 23217-GN5-910

PLATE, CLUTCH PRESSURE ............................. 1 PLATE, CLUTCH LIFTER .................................... 1 SPRING, CLUTCH ............................................... 4 COLLAR, CLUTCH CENTER ............................... 1 SET RING, 17 ...................................................... 1

11 12 13 14 15

90050-357-000 90231-087-010 90432-086-000 90462-GN5-910 92101-06020-0A

BOLT, SPECIAL FLANGE, 6x22 .......................... 4 NUT, LOCK, 14MM ............................................... 1 WASHER B, LOCK ............................................... 1 WASHER B, SPLINE, 17MM ................................ 1 BOLT, HEX., 6x20 ................................................ 2

16

FMB 6000

BEARING, RADIAL BALL, 6000 ........................... 1

Description

Q'ty

Notes


E-9 Oil pump

2 KEVF - NF100

Service item

F.R.T.

PUMP ASSY., OIL..................................1.3 (TERMASUK PART YANG BERHUBUNGAN) SCREEN, OIL FILTER...........................0.6

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4

15100-GBG-931 15119-178-000 15311-GBG-931 15321-GBG-931

PUMP ASSY., OIL ................................................ 1 GASKET, OIL PUMP BODY ................................. 1 BODY, OIL PUMP ................................................. 1 COVER, OIL PUMP .............................................. 1

5 6 7 8

15331-GF6-000 15332-GF6-000 15382-GB5-811 15384-178-000

ROTOR, OIL PUMP INNER ................................. 1 ROTOR, OIL PUMP OUTER ................................ 1 DRIVESHAFT, OIL PUMP .................................... 1 PIVOT, OIL PUMP ................................................ 1

9 10 11 12

15421-035-010 93500-05010-0A 93500-06016-0A 93500-06022-0A

SCREEN, OIL FILTER .......................................... 1 SCREW, PAN, 5x10 ............................................. 3 SCREW, PAN, 6x16 ............................................. 2 SCREW, PAN, 6x22 ............................................. 1

Description

Q'ty

Notes

23


E - 10 Left crankcase cover

2 KEVF - NF100

Service item

F.R.T.

COVER, L. CRANKCASE.......................0.4 COVER, L. RR. CRANKCASE................0.1 GASKET, L. CRANKCASE COVER........0.3 SWITCH ASSY., CHANGE......................0.5

24

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

11341-KEV-880 11360-KEV-880 11395-GB4-780 32961-GT0-700 35759-KEV-901

COVER, L. CRANKCASE .................................... 1 COVER, L. RR. CRANKCASE ............................. 1 GASKET, L. CRANKCASE COVER ..................... 1 CLAMPER ............................................................ 1 SWITCH ASSY., CHANGE ................................... 1

6 7 8 9 10

90084-GN5-830 90087-GN5-830 90702-GB6-910 91301-GK4-871 91303-377-000

CAP, A.C. GENERATOR ...................................... 1 CAP, 30MM .......................................................... 1 PIN, DOWEL, 8x12 .............................................. 2 O-RING, 27x2.0 .................................................... 1 O-RING, 13.8x2.5 ................................................. 1

11 12 13 14 15

96001-06012-00 96001-06016-00 96001-06028-00 96001-06032-00 96001-06050-00

BOLT, FLANGE, 6x12 BOLT, FLANGE, 6x16 BOLT, FLANGE, 6x28 BOLT, FLANGE, 6x32 BOLT, FLANGE, 6x50

16

96001-06070-00

BOLT, FLANGE, 6x70 .......................................... 1

Description

Q'ty

.......................................... 1 .......................................... 1 .......................................... 2 .......................................... 2 .......................................... 1

Notes


E - 11 Generator

2 KEVF - NF100

Service item

F.R.T.

GENERATOR ASSY., FLYWHEEL TYPE.... 0.6 A.C. FLYWHEEL COMP................................. 0.7 STATOR COMP...................................... 0.6

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

31100-KEV-881 31110-GN5-831 31120-KEV-881 31141-141-860 90410-HC4-000

GENERATOR ASSY., FLYWHEEL TYPE A.C. ..... 1 FLYWHEEL COMP. .............................................. 1 STATOR COMP. ................................................... 1 CLAMPER, A.C. GENERATOR CORD. ............... 1 WASHER, 10MM .................................................. 1

6 7 8 9

93301-05006-0H 93301-05010-0H 94050-10000 96001-06022-00

BOLT, HEX., 5x6 .................................................. 1 BOLT, HEX., 5x10 ................................................ 2 NUT, FLANGE, 10MM .......................................... 1 BOLT, FLANGE, 6x22 .......................................... 2

Description

Q'ty

Notes

25


E - 12 Starting clutch

2 KEVF - NF100

Service item

F.R.T.

PLATE, OIL SEPARATE..........................0.6 . SPROCKET COMP., STARTING CHAIN, STARTING.................................0.5 . ROLLER, 10x10 (SATU ATAU SEMUANYA) . OIL SEAL, 30x42x4.5 . OIL SEAL, 18.9x28x5 . O-RING, 107x2 GUIDE, STARTER CHAIN.......................0.3 OUTER, STARTING CLUTCH.................0.7

26

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

11321-179-710 25H-62 28102-GB4-700 28103-GB4-700 28110-GB4-700

PLATE, OIL SEPARATE ....................................... 1 CHAIN, STARTING .............................................. 1 GUIDE, STARTER CHAIN ................................... 1 PROTECTOR, STARTER CHAIN ........................ 1 SPROCKET COMP., STARTING ......................... 1

6 7 8 9 10

28117-179-710 28120-179-710 28125-179-710 28126-253-030 28128-179-710

PLATE, STARTING SPROCKET SETTING ......... 1 OUTER, STARTING CLUTCH ............................. 1 SPRING, STARTING CLUTCH ROLLER ............. 3 CAP, STARTING CLUTCH ROLLER SPRING ..... 3 PLATE, STARTING CLUTCH SIDE ..................... 1

11 12 13 14 15

90464-GB2-701 91005-GB2-701 91101-179-710 91102-179-711 91201-GB4-691

CIRCLIP, INTERNAL, 23MM ................................ 2 BEARING, NEEDLE, 19x23x13 ........................... 1 ROLLER, 10x10 ................................................... 3 ROLLER, 5x11.8 .................................................. 1 OIL SEAL, 30x42x4.5 ........................................... 1

16 17 18 19 20

91202-GB4-691 91301-035-003 91317-171-003 93600-06016-0A 96001-06010-00

OIL SEAL, 18.9x28x5 ........................................... 1 O-RING, 107x2 ..................................................... 1 O-RING, 6x1.7 ...................................................... 2 SCREW, FLAT, 6x16 ............................................ 5 BOLT, FLANGE, 6x10 .......................................... 1

Notes


E - 13 Starting motor

2 KEVF - NF100

Service item

F.R.T.

BRUSH SET............................................0.9 SPROCKET.............................................0.5 . HANYA MOTOR CASE A, FR.............................................0.8 . GEAR COMP., DRIVEN SUB HARNESS A...................................0.4

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

31200-KEV-920 31201-187-701 31202-GB2-700 31204-GBG-970 31205-GB4-701

MOTOR ASSY., STARTER ................................... 1 BRUSH SET ......................................................... 1 SPROCKET .......................................................... 1 SPRING, BRUSH ................................................. 2 PACKING ............................................................. 1

6 7 8 9 10

31208-GB4-701 31211-GB4-701 31213-GB4-701 32410-KEV-920 91308-GB4-701

MOTOR ONLY ...................................................... 1 CASE A, FR. ......................................................... 1 GEAR COMP., DRIVEN ....................................... 1 SUB HARNESS A ................................................ 1 O-RING A ............................................................ 1

11 12 13 14 15

91309-GB2-701 92101-06045-0A 93892-04006-08 93892-05030-08 94510-12000

O-RING B ............................................................ 1 BOLT, FLANGE, 6x45 .......................................... 3 SCREW-WASHER, 4x6 ....................................... 1 SCREW-WASHER, 5x30 ..................................... 4 CIRCLIP, EXTERNAL, 12MM ............................... 1

16

FMB 6001

BEARING, RADIAL BALL, 6001 ........................... 1

Description

Q'ty

Notes

27


E - 14 Crankcase

2 KEVF - NF100

Service item

F.R.T.

CRANKCASE COMP., R.......................*4.3 GASKET, CRANKCASE........................*3.9 CRANKCASE COMP., L........................*4.9 BOLT, CYLINDER STUD........................1.3 (TAMBAHKAN 0.1 UNTUK MASING-MASING)

28

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

11100-KEV-880 11191-KEV-880 11200-KEV-880 15761-087-611 16236-171-000

CRANKCASE COMP., R. ..................................... 1 GASKET, CRANKCASE ....................................... 1 CRANKCASE COMP ., L. .................................... 1 TUBE, BREATHER, 5x320 ................................... 1 CLAMPER, OVER FLOW PIPE ........................... 1

6 7 8 9 10

90031-GF6-000 90032-GF6-000 90407-259-000 90704-035-000 92800-12000

BOLT A, CYLINDER STUD, 6x198 ...................... 2 BOLT B, CYLINDER STUD, 6x205.5 ................... 2 PACKING, DRAIN PLUG, 12.5x20 ....................... 1 PIN A, KNOCK, 10x14 .......................................... 2 BOLT, DRAIN PLUG, 12MM ................................. 1

11 12 13 14

95002-50000 96001-06050-00 96001-06060-00 96001-06065-00

CLIP, TUBE (C9) .................................................. 1 BOLT, FLANGE, 6x50 .......................................... 1 BOLT, FLANGE, 6x60 .......................................... 2 BOLT, FLANGE, 6x65 .......................................... 4

Notes


E - 15 Crankshaft/Piston

2 KEVF - NF100

Service item

F.R.T.

CRANKSHAFT COMP.............................*4.4 RING SET, PISTON.................................1.5 . PISTON PIN, PISTON............................................1.4 ROD ,CONNECTING.......(WAKTU SESUNGGUHNYA) (TERMASUK PART YANG BERHUBUNGAN) BEARING, RADIAL BALL, 6304.............*4.6 (TAMBAHKAN 0.2 UNTUK MASING-MASING)

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2

4 5

13000-KEV-880 13011-GN5-961 13012-GN5-961 13013-GN5-961 13014-GN5-961 13015-GN5-961 13101-GN5-912 13102-GN5-325 13103-GN5-325 13104-GN5-325 13105-GN5-325 13111-GB0-910 13115-001-000

CRANKSHAFT COMP. ......................................... 1 RING SET, PISTON (STD) ................................... 1 RING SET, PISTON (0.25) ................................... 1 RING SET, PISTON (0.50) ................................... 1 RING SET, PISTON (0.75) ................................... 1 RING SET, PISTON (1.00) ................................... 1 PISTON (STD) ..................................................... 1 PISTON (0.25) ...................................................... 1 PISTON (0.50) ...................................................... 1 PISTON (0.75) ...................................................... 1 PISTON (1.00) ...................................................... 1 PIN, PISTON ........................................................ 1 CLIP, PISTON PIN, 13MM .................................... 2

6 7 8 9 10

13201-KEV-880 13310-KEV-900 13321-KEV-900 13381-GF6-300 14311-035-000

ROD, CONNECTING ........................................... 1 CRANKSHAFT COMP., R. ................................... 1 CRANKSHAFT, L. ................................................ 1 PIN, CRANK ......................................................... 1 SPROCKET, TIMING ........................................... 1

11 12

90701-HB6-010 91101-GF6-003 91102-GF6-003 91103-GF6-003 FMB 6304

KEY, WOODRUFF, 4MM ...................................... 1 BEARING, CONNECTING ROD (RED) ............... 1 BEARING, CONNECTING ROD (BLUE) ............. 1 BEARING, CONNECTING ROD (WHITE) ........... 1 BEARING, RADIAL BALL, 6304 ........................... 2

3

13

Description

Notes

Q'ty

Connecting Rod D.D. 30,1

a

A

B

C

D

E

F

~ -0.001 ~ +0.001 ~ +0.003 ~ +0.005 ~ +0.007 ~ +0.009 ~

Crank Pin D.L. 25,1

-0.003 -0.001

1 Hijau (Green)

-0.001~ +0.001

9 11 0 2 GF6-003 ( Biru)

2 Kuning (Yellow)

-0.001~ +0.003

3 Putih (White)

+0.003 ~ G F 6 - 0 0 3 +0.005 ( Putih )

4 Biru (Blue)

+0.005 ~ +0.007

5 Coklat (Brown)

+0.007~ +0.009

+0.001

+0.003

+0.005

+0.007

+0.009

+0.011

9 11 0 1GF6-003 (Merah) 9 11 0 2 GF6-003 ( Biru)

9 11 0 3-

9 11 0 1GF6-003 (Merah) 9 11 0 2 GF6-003 ( Biru)

9 11 0 3GF6-003 ( Putih )

9 11 0 1GF6-003 (Merah) 9 11 0 2 GF6-003 ( Biru)

9 11 0 3GF6-003 ( Putih )

9 11 0 1GF6-003 (Merah) 9 11 0 2 GF6-003 ( Biru)

9 11 0 1GF6-003 (Merah)

29


E - 16 Transmission

2 KEVF - NF100

Service item

F.R.T.

MAINSHAFT, TRANSMISSION..............*4.1 (TERMASUK PART YANG BERHUBUNGAN) . . COUNTERSHAFT (TERMASUK PART YANG BERHUBUNGAN) (JIKA SELURUH UNIT DISERVIS, F.R.T. ADALAH 4.3) SPROCKET, DRIVE...............................0.2

30

1 5 .0 7 .1 9 9 7

No.

Part Number

1 .2 3 4 5

23211-GN5-910 23221-GN5-910 23421-GN5-910 23422-GB4-770 23431-GN5-910

MAINSHAFT, TRANSMISSION (12T) .................. 1 COUNTERSHAFT ................................................ 1 GEAR, COUNTERSHAFT LOW (34T) ................. 1 BUSH, 20x9 .......................................................... 1 GEAR, MAINSHAFT SECOND (17T) .................. 1

6 7 8 9 10

23441-GB4-770 23451-GK4-761 23461-GK4-762 23471-GN5-910 23481-GB4-771

GEAR, COUNTERSHAFT SECOND (29T) .......... 1 GEAR, MAINSHAFT THIRD (21T) ....................... 1 GEAR, COUNTERSHAFT THIRD (26T) .............. 1 GEAR, MAINSHAFT FOURTH (24T) ................... 1 GEAR, COUNTERSHAFT FOURTH (23T) ......... 1

11 12 13 14 15

23801-KEV-880 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB4-770

SPROCKET, DRIVE, 15T ..................................... 1 PLATE, FIXING .................................................... 1 COLLAR ............................................................... 1 SPRING ................................................................ 1 PLATE, GEARSHIFT DRUM LOCK ..................... 1

16 17 18 19 20

90452-GB4-770 90461-GB4-770 90461-035-000 90461-459-010 90601-001-000

WASHER, THRUST, 17MM .................................. 1 WASHER, SPLINE ............................................... 1 WASHER, SPLINE, 17MM ................................... 2 WASHER, SPLINE, 20MM ................................... 2 CIRCLIP, EXTERNAL, 17MM ............................... 2

Description

Q'ty

Notes


E - 16 Transmission

2 KEVF - NF100

Service item

1 5 .0 7 .1 9 9 7

F.R.T.

No.

Part Number

21 22 23 24 25

90601-459-000 91203-GB5-761 92101-06010-0A FMB 6001 FMB 6201

CIRCLIP, 20MM .................................................... 2 OIL SEAL, 17x29x5 .............................................. 1 BOLT, HEX., 6x10 ................................................ 2 BEARING, RADIAL BALL, 6001 ........................... 1 BEARING, RADIAL BALL, 6201 ........................... 1

26

FMB 6203

BEARING, RADIAL BALL, 6203 ........................... 2

Description

Q'ty

Notes

31


E - 17 Gearshift drum

2 KEVF - NF100

Service item

F.R.T.

FORK, GEARSHIFT...............................*4.1 (SATU ATAU SEMUANYA) . DRUM, GEARSHIFT PLATE, GEARSHIFT DRUM STOPPER....1.1 . STOPPER COMP., GEARSHIFT DRUM (TERMASUK PART YANG BERHUBUNGAN) SPINDLE COMP., GEARSHIFT..............1.2 . ARM COMP., GEARSHIFT (TERMASUK PART YANG BERHUBUNGAN)

32

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

24211-GF6-000 24261-121-741 24263-028-000 24301-KEV-900 24320-KEV-900

FORK, GEARSHIFT ............................................. 2 PIN, GEARSHIFT FORK GUIDE ......................... 2 CLIP, GEARSHIFT FORK GUIDE PIN ................. 2 DRUM, GEARSHIFT ............................................ 1 PIECE, CHANGE SWITCH DRIVER ................... 1

6 7 8 9 10

24322-KEV-900 24411-GB4-771 24421-200-000 24430-GB4-772 24435-GB4-772

COLLAR, CHANGE SWITCH .............................. 1 PLATE, GEARSHIFT DRUM STOPPER .............. 1 PIN, GEARSHIFT DRUM ..................................... 4 STOPPER COMP., GEARSHIFT DRUM .............. 1 SPRING, SHIFT DRUM STOPPER ..................... 1

11 12 13 14 15

24610-GN5-900 24630-GN5-941 24641-041-000 24651-041-000 24652-035-000

SPINDLE COMP., GEARSHIFT ........................... 1 ARM COMP., GEARSHIFT .................................. 1 SPRING, GEARSHIFT ARM ................................ 1 SPRING, GEARSHIFT RETURN ......................... 1 PIN, SHIFT RETURN SPRING ............................ 1

16 17 18 19

90071-171-010 91208-KB4-671 91310-KE8-003 96220-30085

BOLT, KNOCK, 6MM ............................................ 1 OIL SEAL, 11.6x24x10 ......................................... 1 O-RING, 21.5x2 .................................................... 1 ROLLER, 3x8.5 .................................................... 2

Description

Q'ty

Notes


E - 17 Gearshift drum

2 KEVF - NF100

Service item

1 5 .0 7 .1 9 9 7

F.R.T.

No.

Part Number

20 21

96220-40100 96700-06016-10

Description

Q'ty

Notes

ROLLER, 4x10 ..................................................... 1 BOLT, SOCKET, 6x16 .......................................... 1

33


E - 18 Kick starter spindle

2 KEVF - NF100

Service item

F.R.T.

PINION, KICKS STARTER....................*4.0 . SPINDLE, KICK STARTER SPRING, KICK STARTER......................1.1 (TERMASUK PART YANG BERHUBUNGAN)

34

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

28211-178-000 28221-178-000 28251-GN5-910 28262-041-731 28271-121-690

PINION, KICK STARTER (22T) ............................ 1 RATCHET, STARTER DRIVE ............................... 1 SPINDLE, KICK STARTER .................................. 1 RETAINER, KICK SPRING .................................. 1 SPRING, STARTER PINION FRICTION .............. 1

6 7 8 9 10

28281-035-003 90452-115-000 90454-107-000 90605-200-000 94510-16000

SPRING, KICK STARTER .................................... 1 WASHER, 17MM .................................................. 1 WASHER, THRUST, 20MM .................................. 1 SET RING, 20MM ................................................ 2 CIRCLIP, EXTERNAL, 16MM ............................... 1

Description

Q'ty

Notes


E - 19 Carburetor

2 KEVF - NF100

Service item

F.R.T.

NEEDLE SET, JET...................................0.7 FLOAT SET..............................................0.6 . CARBURETOR ASSY. . VALVE COMP., FLOAT . JET, MAIN, TOP SET..................................................0.2 CHAMBER SET, FLOAT..........................0.5 VALVE SET, THROTTLE.........................0.3 BODY COMP., COCK..............................0.1

1 5 .0 7 .1 9 9 7

No.

Part Number

1 2 3 4 5

16010-GBG-960 16012-KEV-901 16013-883-005 16014-GN8-921 16015-GBG-960

GASKET SET ....................................................... 1 NEEDLE SET, JET ............................................... 1 FLOAT SET .......................................................... 1 TOP SET .............................................................. 1 CHAMBER SET, FLOAT ...................................... 1

6 7 8 9 10

16016-KBA-900 16022-KEV-900 16028-GC8-004 16040-GB0-911 16100-KEV-901

SCREW SET ........................................................ 1 VALVE SET, THROTTLE ...................................... 1 SCREW SET A .................................................... 1 GASKET SET ....................................................... 1 CARBURETOR ASSY. (PB5AA) .......................... 1

11 12 13 14 15

16118-GB4-003 16148-141-881 16155-883-005 16165-GB6-761 16175-GB0-911

CAP, CABLE SEALING ........................................ 1 CAP, CHOKE DUST ............................................. 1 VALVE COMP., FLOAT ......................................... 1 HOLDER, NEEDLE JET ....................................... 1 CUP, FUEL STRAINER ........................................ 1

16 17 18 19 20

16176-GB0-911 16199-GB0-911 16199-428-771 16951-KEV-900 93500-03012-0H

SCREEN, FUEL, STRAINER ............................... 1 TUBE, AIR VENT ................................................. 1 TUBE, OVER FLOW ............................................ 1 BODY COMP., COCK ........................................... 1 SCREW, PAN, 3x12 ............................................. 2

Description

Q'ty

Notes

35


E - 19 Carburetor

2 KEVF - NF100

Service item

36

1 5 .0 7 .1 9 9 7

F.R.T.

No.

Part Number

21 22 23 24 25

93892-04018-18 94111-03000 95002-02650 99101-116-0720 99107-141-0380

Description

Q'ty

SCREW-WASHER, 4x18 ..................................... 2 WASHER, SPRING, 3 MM ................................... 2 CLIP, TUBE (B6.5) ................................................ 2 JET, MAIN, NO. 72 ............................................... 1 JET, SLOW, NO. 38 .............................................. 1

Notes


F-1 Headlight

KEVF - NF100

3

Service item

F.R.T.

HEADLIGHT UNIT..................................0.2 . SOCKET COMP., HEADLIGHT . BULB, HEADLIGHT

42

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

33100-KEV-950 33120-KEV-950 33130-KEV-950 34901-KEV-950 90101-GJ6-000

LIGHT ASSY., HEAD ............................................ 1 HEADLIGHT UNIT ............................................... 1 SOCKET COMP., HEADLIGHT ............................ 1 BULB, HEADLIGHT ............................................. 1 BOLT, ADJUSTING .............................................. 1

6

90307-GJ6-003

WASHER, LOCK, 6MM ........................................ 1

Notes


F-2

Meter

2 KEVJ

Service item

15. 11.1998

F.R.T.

No.

Part Number

1 2 3 4 5

34908-KCS-920 34918-KCS-920 34928-KCS-920 37200-KEV-950 37210-KEV-880

BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T6.5) BULB, WEDGE BASE (T6.5) SPEEDOMETER ASSY. SPEEDOMETER COMP.

2 6 2 1 1

6 7 8 9 10

37212-KEV-880 37215-KEV-920 37221-KEV-950 37223-KEV-920 37302-KEV-880

CASE ASSY. CLAMP LENS SOCKET COMP. PLATE, REFLECTING

1 1 1 1 1

11 12 12 13 14 15

37305-GW3-780 44830-KEV-880 44830-KEV-650 90035-GW3-980 93903-24420 93903-25310

SCREW-WASHER, 3x22 CABLE COMP., SPEEDOMETER CABLE COMP., SPEEDOMETER SCREW-WASHER, SPECIAL, 4x10 SCREW, TAPPING, 4x16 SCREW, TAPPING, 5x16

3 1 1 2 1 2

Description

Q'ty

Notes

SUPRA DISK BRAKE

1


F - 3A Switch/Cable

2 KEVJ

Service item

2

15. 11.1998

F.R.T.

No.

Part Number

Description

Q'ty

1 2 3 3 4 5

17910-KEV-900 35150-KEV-900 35200-KEV-950 35200-KEV-650 35340-KEV-950 45450-KEV-880

CABLE COMP., THROTTLE SWITCH ASSY., STARTER SWITCH ASSY., WINKER SWITCH ASSY., WINKER SWITCH ASSY., FR. STOP CABLE COMP., FR. BRAKE

1 1 1 1 1 1

6 7 8 9 10

53141-KEV-FM0 53165-KEV-FM0 53166-KEV-FM0 53171-KEV-880 53175-KET-900

PIPE, THROTTLE GRIP GRIP, R. HANDLE GRIP, L. HANDLE LEVER, R. HANDLE LEVER, R. STEERING HANDLE

1 1 1 1 1

11 11 12 13 14 15 15

88110-KEV-FM0 88110-KEV-650 88113-KET-900 88120-KEV-FM0 90115-GEO-000 90413-KET-900 90003-KEV-650

MIRROR ASSY., R. BACK MIRROR ASSY., R. BACK CAP, LOCK NUT MIRROR ASSY., L. BACK BOLT, HANDLE LEVER PIVOT NUT, LOCK BOLT, ADPT.

1 1 2 1 1 2 2

Notes

SUPRA DISK BRAKE

SUPRA DISK BRAKE

SUPRA DISK BRAKE


F - 3A

Switch/Cable

2 KEVJ

Service item

15. 11.1998

F.R.T.

No.

Part Number

16 17 18 19 20

93500-05020-0G 93500-05025-0G 94001-05000-0S 95014-62100 96001-06025-07

Description

Q'ty

SCREW, PAN, 5x20 SCREW, PAN, 5x25 NUT, HEX., 5MM BAND B1, WIRE BOLT, FLANGE, 6x25

2 2 1 1 1

Notes

3


F - 3B Handle lever

2 KEVJ

Service item

4

15. 11.1998

F.R.T.

No.

Part Number

Description

Q'ty

Notes

1 2 3 4 5

35340-GW3-980 45126-KEV-650 45500-KEV-650 45504-410-003 45512-GW3-980

SWITCH ASSY, FR. STOP HOSE COMP, FR.BRAKE CYLINDER ASSY., FR. MASTER BOOT COMP PROTECTOR

1 1 1 1 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

6 7 8 9 10

45513-GW3-980 45517-KCW-880 45520-GW3-980 45521-GW3-980 45530-KET-920

CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGMA PLATE, DIAPHRAGMA CYLINDER SET, MASTER

1 1 1 1 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

11 12 13 14 15

53175-KET-920 90114-GW3-980 90145-MS9-612 90545-300-000 90651-MA5-671

LEVER, R. STEERING HANDLE BOLT, HANDLE LEVER PIVOT BOLT, OIL, 10x22 WASHER, OIL BOLT CIRCLIP

1 1 1 4 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

16 17 18 19

93600-04012-1G 93893-04012-17 94050-06000 95701-06022-17

SCREW, FLAT, 4x12 SCREW WASHER, 4x12 NUT, FLANGE, 6 MM BOLT, FLANGE, 6x22

2 1 1 2

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE


F - 4 Steering handle/ Handle cover

2 KEVJ

Service item

F.R.T.

No.

Part Number

Description

Q'ty

1 1 2 3 4 5

53100-KEV-880 53100-KEV-650 53101-GN5-900 53102-GN5-960 53103-KEV-900 53105-KEV-900

HANDLE COMP., STEERING HANDLE COMP., STEERING PLATE, HANDLE SETTING RUBBER, HANDLE MOUNTING COLLAR, HANDLE SETTING WEIGHT A, STEERING HANDLE

1 1 3 2 3 2

6 7 8 9 10

53106-KEV-900 53107-MB6-630 53108-KR3-770 53110-KEV-900 53120-KEV-880

WEIGHT B, STEERING HANDLE RUBBER, HANDLE WEIGHT RING, HANDLE WEIGHT SNAP WEIGHT ASSY., HANDLE HOLDER COMP., HANDLE

2 4 2 2 1

COLLAR, HANDLE SETTING COVER, HANDLE FR. COVER, HANDLE FR.*NH-1* BLACK COVER, HANDLE FR.*R201* MAGNA RED COVER, HANDLE RR.*NH-158R* BLACK RUBBER, HANDLE COVER NUT, CLIP, 4MM

1 1 1 1 1 1 2

11 53125-GN5-960 11 53205-KEV-880 12 53205-KEV-650FMB 53205-KEV-650FMJ 13 53206-KEV-880ZA 14 53208-KAN-850 15 64521-MN5-000

15. 11.1998

Notes

SUPRA DISK BRAKE

SUPRA DISK BRAKE SUPRA DISK BRAKE

5


F-4

Steering handle/ Handle cover

2 KEVJ

Service item

F.R.T.

No. 16 17 18 19 20

Part Number 90103-KAN-850 90106-GN5-900 90126-MJ4-700 90304-GE8-003 92101-08025-0H

21 93891-04016-07 22 93903-34380

6

15. 11.1998

Description

Q'ty

SCREW, 5x12 BOLT, FLANGE, 10x50 SCREW, STEERING HANDLE WEIGHT NUT, FLANGE, 10MM BOLT, HEX., 8x25

1 1 2 1 3

SCREW-WASHER, 4x16 SCREW, TAPPING, 4x12

2 4

Notes


F-5 Steering stem

KEVF - NF100

Service item

F.R.T. No.

RACE, STEERING BALL.........................1.1 (SATU ATAU SEMUANYA) . RACE, STEERING BOTTOM CONE RACE, STEERING TOP CONE...............0.5 . THREAD COMP., STEERING HEAD TOP STEM COMP., STEERING......................1.0

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

50301-GN5-901 50302-GN5-900 50306-GN5-900 53200-KEV-880 53211-GN5-900

RACE, STEERING TOP BALL ............................. 1 RACE, STEERING BOTTOM BALL ..................... 1 NUT, STEERING STEM LOCK ............................ 1 STEM COMP., STEERING ................................... 1 RACE, STEERING TOP CONE ........................... 1

6 7 8 9 10

53212-GN5-900 53214-GN5-900 53215-GN5-900 53216-GN5-830 53220-GN5-900

RACE, STEERING BOTTOM CONE ................... 1 DUST SEAL, STEERING HEAD .......................... 1 WASHER, STEERING HEAD DUST SEAL ......... 1 WASHER, STEM NUT ......................................... 1 THREAD COMP., STEERING HEAD TOP ........... 1

11 12

95801-10045-00 96211-06000

BOLT, FLANGE, 10x45 ........................................ 4 BALL, STEEL, NO.6 (UP=23, LOW=29) ........... 52

3

Notes

47


F-6

Front fender

2 KEVJ

Service item

F.R.T.

No. 1 2

Description

Q'ty

5

45451-GN5-730 61100-KEV-650FMB 61100-KEV-650FMJ 61200-KEV-650FMB 61200-KEV-650FMB 61200-KEV-650FMJ 61400-KEV-880FMB 61400-KEV-880FMJ 81312-KW7-900

GROMMET, WIRE FENDER, FR.*NH-1* BLACK FENDER, FR.*R201* MAGNA RED COVER R. FR. FORK*NH-1* BLACK COVER R. FR. FORK*NH-1* BLACK COVER R. FR. FORK*R201* MAGNA RED COVER L. FR. FORK*NH-1* BLACK COVER L. FR. FORK*R201* MAGNA RED COLLAR, FR. FENDER

1 1 1 1 1 1 1 1 2

6 7 8

90503-KEV-880 96001-06014-00 96001-06016-00

COLLAR, FR. FENDER BOLT, FLANGE, 6x14 BOLT, FLANGE, 6x16

3 2 3

3 3 4

15. 11.1998

Part Number

Notes

SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE

7


F-7

Front fork

2 KEVJ

Service item

8

15. 11.1998

F.R.T.

No.

Part Number

Description

Q'ty

1 1 2 3 4 5 5

51400-KEV-880 51400-KEV-650 51401-KEV-880 51410-KEV-880 51412-GBG-B10 51420-KEV-880 51420-KEV-650

FORK ASSY., R. FR. FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. BOTTOM CASE, R. BOTTOM

1 1 2 2 2 1 1

6 7 8 9 10

51425-GBG-B10 51437-GBG-B10 51449-KEV-880 51454-KEV-880 51456-KEV-880

DUST SEAL RING, PISTON CAP, FORK PIPE SEAT, SPRING UPPER RING, STOPPER

2 2 2 2 2

11 12 13 14 14 15 15

51466-GBG-B10 51470-KEV-880 51490-GN5-305 51500-KEV-880 51500-KEV-650 51520-KEV-880 51520-KEV-650

RING, OIL SEAL STOPPER PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. FORK ASSY., L. FR. CASE, L. BOTTOM CASE, L. BOTTOM

2 2 2 1 1 1 1

Notes

SUPRA DISK BRAKE

SUPRA DISK BRAKE

SUPRA DISK BRAKE SUPRA DISK BRAKE


F-7

Front fork

2 KEVJ

Service item

15. 11.1998

F.R.T.

No.

Part Number

16 17 18

90116-KCS-690 90544-KCS-690 91356-KEV-880

Description BOLT, SOCKET, 8MM WASHER, SPECIAL, 8MM O-RING

Q'ty

Notes

2 2 2

9


F-8 Front brake panel

KEVF - NF100

3

Service item

F.R.T.

SHOE SET, BRAKE.................................0.3 . GEAR, SPEEDOMETER PANEL COMP., FR. BRAKE....................0.4 (TERMASUK PART YANG BERHUBUNGAN) ARM, FR. BRAKE....................................0.1 (TERMASUK PART YANG BERHUBUNGAN)

50

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

43141-400-010 43459-GN5-760 44803-KCS-920 44805-KEV-900 44806-KEV-880

CAM, RR. BRAKE ............................................ 1 NUT, BRAKE ROD ADJUSTING ...................... 1 BUSH, PINION ................................................. 1 PINION, SPEEDOMETER ................................ 1 GEAR, SPEEDOMETER .................................. 1

6 7 8 9 10

44807-GW3-980 44809-GW3-980 45100-GN5-830FMS 45120-001-010 45133-028-000

WASHER, GEAR BOX PINION ........................ 1 WASHER, SPEEDOMETER GEAR ................. 1 PANEL COMP., FR. BRAKE *NH-255M* .......... 1 SHOE SET, BRAKE .......................................... 1 SPRING, BRAKE SHOE .................................. 2

11 12 13 14 15

45134-250-000 45145-121-710 45410-GN5-900 45435-121-010 91251-GN5-901

DUST SEAL, BRAKE CAM .............................. 1 INDICATOR, FR. BRAKE ................................. 1 ARM, FR. BRAKE ............................................. 1 SPRING, FR. BRAKE ARM RETURN .............. 1 OIL SEAL, 47x57x7 .......................................... 1

16 17 18 19 20

91256-KCS-690 93700-05020-0A 94011-12000-0S 94050-06000 94101-12000

OIL SEAL, 4.8x14.5x4 ...................................... 1 SCREW, OVAL 5x20 ........................................ 1 NUT, CASTLE, 12MM ....................................... 1 NUT, FLANGE, 6MM ........................................ 1 WASHER, PLAIN, 12MM .................................. 1

Notes


F-8 Front brake panel

KEVF - NF100

Service item

F.R.T. No. 21 22 23

1 5 .0 7 .1 9 9 7

Part Number 94201-30250 95015-53000 95701-06028-00

Description

Q'ty

3

Notes

PIN, SPLIT, 3.0x25 .............................................. 1 PIN C, JOINT ...................................................... 1 BOLT, FLANGE, 6x28 ......................................... 1

51


F-8

Front brake caliper

2 KEVJ

Service item

F.R.T.

No.

Part Number

15. 11.1998

Q'ty

Notes

1 2 3 4 5

06451-KEV-650 06455-KEV-650 43352-KBP-930 43353-KBP-930 45107-KBP-930

SEAL SET PISTON PAD SET, FR. SCREW BLEEDER CAP, BLEEDER PISTON

2 1 1 1 2

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

6 7 8 9 10

45108-KBP-930 45131-KBP-930 45131-KBA-930 45132-KBP-930 45133-KBP-930

PAD, SPRING PIN A, BOLT PIN, BOLT BUSH, PIN BOOT B

1 1 1 1 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

11 12 13 14 15

45200-KEV-650 45203-KBP-930 45210-KET-920 45215-KBP-930 45216-KBP-901

CALIPER ASSY., R. FR PLUG, PIN BRACKET FR PIN, HANGER NUT, TORQUE

1 1 1 2 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

WASHER, WAVE BOLT, FLANGE, 8x25

1 2

SUPRA DISK BRAKE SUPRA DISK BRAKE

16 45216-KBP-930 17 90131-GAA-000

10

Description


F - 9 Front wheel

2 KEVJ

Service item

15. 11.1998

F.R.T.

No.

Part Number

1 1 2 3 4 5

11-160 11-183 25017-FF135 25017-00000

Q'ty

Description

42701-030-007

SPOKE SET SPOKE SET TIRE, FR. WHEEL (2.50 - 17) TUBE TIRE FLAP, TIRE (17) RIM, FR. WHEEL

36 36 1 1 1 1

6 7 7 8 8 9 10

44301-KEV-880 44311-GN5-900 44311-KEV-650 44601-GN5-830FMS 44601-KEV-650FMS 44620-400-000 90755-KCS-920

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. WHEEL SIDE HUB, FR, WHEEL HUB, FR. WHEEL COLLAR, FR. AXLE DISTANCE OIL SEAL, 21x37x7

1 1 1 1 1 1 1

11 12 13 14 15

FMB 6301 44680-410-000 45251-KEV-650 90301-473-003 91252-030-003

BEARING, RADIAL BALL RETAINER, GEAR BOX DISK, FR BRAKE NUT, U, 6 MM OIL SEAL, 23x37x7

2 1 1 5 18

Notes

SUPRA DISK BRAKE

SUPRA DISK BRAKE SUPRA DISK BRAKE

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

11


F-9

Front wheel

2 KEVJ

Service item

F.R.T.

No. 16 17 18 19 20

Part Number

91258-410-013 92911-06018-0E 94101-12000 94011-12000-0S 94201-30250

21 93700-05016-0A 22 44806-KEV-650 23 44800-KEV-650

12

15. 11.1998

Description

Q'ty

Notes

DUST SEAL, 40x50x5 BOLT, STUD, 6x18 WASHER, PLAIN, 12 MM NUT CASTEL, 12MM PIN, SPLIT, 3.0x2.5

1 5 1 1 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE

SCREW OVAL 5x16 GEAR, SPEEDOMETER GEAR BOX ASSY SPEEDOMETER

1 1 1

SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA DISK BRAKE


F - 10 Rear brake panel

KEVF - NF100

Service item

F.R.T. No.

SHOE SET, BRAKE................................0.4 PANEL COMP., RR. BRAKE...................0.5 (TERMASUK PART YANG BERHUBUNGAN) ARM, RR. BRAKE..................................0.1

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

40541-GN5-730 42313-GN5-830 43100-GN5-830FMS 43141-400-010 43145-GC5-000

ADJUSTER, R. CHAIN ..................................... 1 COLLAR, RR. BRAKE PANEL SIDE ................ 1 PANEL COMP., RR. BRAKE *NH-255M* ......... 1 CAM, RR. BRAKE ............................................ 1 INDICATOR, RR. BRAKE ................................. 1

6 7 8 9 10

43410-149-000 43434-ME1-670 45120-001-010 45133-028-000 45134-250-000

ARM, RR. BRAKE ............................................ 1 RUBBER, STOPPER ARM ............................... 1 SHOE SET, BRAKE .......................................... 1 SPRING, BRAKE SHOE .................................. 2 DUST SEAL, BRAKE CAM .............................. 1

11 12 13 14 15

90301-473-003 90505-425-000 92811-10000 94001-06000-0S 94001-08000-0S

NUT, U, 6MM .................................................... 1 WASHER, 8MM ................................................ 1 BOLT A, BRAKE STOPPER ............................. 1 NUT, HEX., 6MM .............................................. 1 NUT, HEX., 8MM .............................................. 1

16 17 18 19 20

94011-12000-0S 94101-06000 94102-12000 94111-06000 94201-20150

NUT, CASTLE, 12MM ....................................... 1 WASHER, PLAIN, 6MM .................................... 1 WASHER, PLAIN, 12MM .................................. 1 WASHER, SPRING, 6MM ................................ 1 PIN, SPLIT, 2.0x15 ........................................... 1

3

Notes

53


F - 10 Rear brake panel

KEVF - NF100

3

Service item

F.R.T.

No. 21 22

54

1 5 .0 7 .1 9 9 7

Part Number 94201-30250 95701-06035-00

Description

Q'ty

PIN, SPLIT, 3.0x25 ............................................... 1 BOLT, FLANGE, 6x35 .......................................... 1

Notes


F - 11 Rear wheel

KEVF - NF100

Service item

F.R.T. No.

DAMPER RR., WHEEL...........................0.3 AXLE, RR. WHEEL.................................0.2 SPROCKET, FINAL DRIVEN...................0.6 . BEARING, RADIAL BALL, 6203 SLEEVE, RR. WHEEL.............................0.4 . COLLAR, RR. AXLE DISTANCE . BEARING, RADIAL BALL, 6301 (TAMBAHKAN 0.1 UNTUK MASING-MASING) FLANGE ASSY., FINAL DRIVEN............1.0 . TIRE, RR. . TUBE, TIRE HUB , RR. WHEEL..................................2.6 RIM, RR. WHEEL....................................2.3

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

10 - 159 27517-FR135 27517-00000 40540-GN5-730

SPOKE SET 22517 ......................................... 1* TIRE, RR. WHEEL (2.75 - 17) .......................... 1 TUBE, TIRE ...................................................... 1 FLAP, TIRE (17) ............................................... 1 ADJUSTER, L. CHAIN ..................................... 1

6 7 8 9 10

41201-KEV-880 41241-GB4-770 42301-GN5-830 42303-GN5-830 42304-GN5-900

SPROCKET, FINAL DRIVEN (40T) .................. 1 DAMPER RR., WHEEL .................................... 1 AXLE, RR. WHEEL ........................................... 1 SLEEVE, RR. WHEEL ...................................... 1 COLLAR, RR. WHEEL SIDE ............................ 1

11 12 13 14 15

42601-GN5-960FMS 42610-KEV-880 42620-GB6-920 42653-KEV-900 42701-383-701

HUB, RR. WHEEL *NH-255M* SILVER MET ... 1 FLANGE ASSY., FINAL DRIVEN ...................... 1 COLLAR, RR. AXLE DISTANCE ...................... 1 O-RING, 40.5x3 (DUST KEEPER) ................... 1 RIM, RR. WHEEL ............................................. 1

16 17 18 19 20

90128-GS4-000 90307-001-000 90309-357-000 91252-KEV-900 94001-06000-0S

BOLT, STUD, 8x43 ........................................... 4 NUT, RR. AXLE SLEEVE ................................. 1 NUT, HEX., 8MM .............................................. 4 OIL SEAL, 27x40x6 .......................................... 1 NUT, HEX., 6MM .............................................. 1

3

Notes * 1 set = 18 pcs INSIDE SPOKES + 18 pcs OUTSIDE SPOKES

55


F - 11 Rear wheel

KEVF - NF100

3

Service item

F.R.T.

No. 21 22 23 24

56

1 5 .0 7 .1 9 9 7

Part Number 94101-06000 94111-06000 FMB 6203 FMB 6301

Description

Q'ty

WASHER, PLAIN, 6MM ....................................... 1 WASHER, SPRING, 6MM .................................... 1 BEARING, RADIAL BALL, 6203 ........................... 1 BEARING, RADIAL BALL, 6301 ........................... 2

Notes


F - 12 Fuel tank

KEVF - NF100

Service item

F.R.T. No.

STRAINER COMP., FUEL.....................0.1 TANK COMP., FUEL...............................0.5 FUEL UNIT..............................................0.3

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

16910-GAH-690 17510-KEV-880 17515-KEV-900 17620-GA7-023 17630-KEV-880

STRAINER COMP., FUEL .................................... 1 TANK COMP, FUEL .............................................. 1 RUBBER, FUEL TANK SIDE ................................ 1 CAP, FUEL FILLER .............................................. 1 TUBE, FUEL, 5.3x440 .......................................... 1

6 7 8 9 10

17631-096-701 17640-GN5-910 37800-KEV-920 37801-GA7-700 37802-GA7-700

PACKING, FUEL FILLER CAP ............................. 1 CLAMPER, FUEL TUBE ...................................... 1 FUEL UNIT ........................................................... 1 PACKING, BASE .................................................. 1 RETAINER, FUEL UNIT ....................................... 1

11 12 13 14 15

94001-06000-0S 95001-55060-40 95002-02100 95701-06012-00 95701-08016-00

NUT, HEX., 6MM .................................................. 2 TUBE, FUEL, 5.3x60 ............................................ 1 CLIP, TUBE (B10) ................................................. 4 BOLT, FLANGE, 6x12 .......................................... 2 BOLT, FLANGE, 8x16 .......................................... 2

3

Notes

57


F - 13 Seat

KEVF - NF100

3

Service item

F.R.T.

PIPE, RR. GRIP.......................................0.1 . HINGE COMP., SEAT . SEAT COMP., DOUBLE . KEY, SEAT LOCK SEAT LOCK COMP.................................0.3

58

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

50410-KEV-880 50412-GN5-900 50414-GN5-900 50415-GN5-F00 50524-KEV-900

PIPE, RR. GRIP ................................................... 1 RUBBER, REAR GRIP ......................................... 1 SET PIECE, REAR GRIP ..................................... 1 CAP, REAR GRIP PIPE END ............................... 2 RUBBER, MAIN STAND STOPPER .................... 6

6 7 8 9A 9B 10

64350-KEV-900 77110-KEV-900 77120-KEV-900 77200-KEV-880 772A0-KEV-880 77206-KW6-900

STAY, BODY COVER ........................................... 1 HINGE COMP., SEAT ........................................... 1 PLATE, SEAT HINGE SETTING .......................... 1 SEAT COMP., DOUBLE ....................................... 1 COVER, SEAT ( KULIT SAJA ) ............................ 1 RUBBER, SEAT CUSHION .................................. 1

11 12 13 14 15

77207-GN5-910 77230-KEV-900 77235-KEV-900 77235-469-000 77236-GWO-000

RUBBER B, SEAT MOUNTING ........................... 4 SEAT LOCK COMP. ............................................. 1 PLATE, SEAT HINGE ........................................... 1 SPRING, LOCK KEY SETTING ........................... 1 WASHER, SEAT LOCK ........................................ 2

16 17 18 19 20

77237-KEV-900 77239-GB2-721 90324-GN5-730 90507-GN5-900 93903-22280

SPRING, SEAT CATCH ....................................... 1 KEY, SEAT LOCK ................................................. 1 COLLAR, SEAT MOUNTING ............................... 2 WASHER, 3.5x13 ................................................. 2 SCREW, TAPPING, 3x10 ..................................... 3

Notes


F - 13 Seat

KEVF - NF100

Service item

F.R.T. No. 21 22 23 24

1 5 .0 7 .1 9 9 7

Part Number 94001-06000-0S 94103-06000 95701-06012-00 95701-08014-00

Description

Q'ty

3

Notes

NUT, HEX., 6MM .................................................. 2 WASHER, PLAIN, 6MM ....................................... 2 BOLT, FLANGE, 6x12 .......................................... 2 BOLT, FLANGE, 8x14 .......................................... 2

59


F - 14

Side cover

2 KEVJ

Service item

15. 11.1998

F.R.T.

No.

Part Number

Description

Q'ty

1

64330-KEV-880FMB 64330-KEV-880FMJ 2 64340-KEV-880FMB 64340-KEV-880FMJ 3 83500-KEV-900FMB 83500-KEV-900FMJ 4 83510-KEV-900FMB 83510-KEV-900FMJ 5 83551-GE2-000 6 90107-KW7-900 7 90380-GM9-740 8 91509-GE2-760 9 93894-06-16-08 10 94021-05020-0S

COVER, R. BODY*NH-1 * BLACK COVER, R. BODY*R201 * MAGNA RED COVER, L. BODY*NH-1 *BLACK COVER, L. BODY*R201 * MAGNA RED COVER, R. SIDE*NH-1 * BLACK COVER, R. SIDE*R201 * MAGNA RED COVER, TAIL*NH-1 * BLACK COVER, TAIL*R201 * MAGNA RED GROMMET, AIR CLEANER CASE BOLT, FAIRING SETTING SCREW, SPECIAL, 6x15 SCREW, PAN, 5x11.5 SCREW-WASHER, 6x16 NUT, CAP, 5 MM

1 1 1 1 1 1 1 1 1 3 2 2 2 1

11 94103-05200

WASHER, PLAIN, 5 MM

1

Notes SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE

13


F - 15 Air cleaner

KEVF - NF100

3

Service item

F.R.T.

ELEMENT, AIR CLEANER......................0.3 . TUBE, AIR CLEANER CONNECTING CASE, AIR CLEANER.............................0.4 COVER, AIR CLEANER CASE...............0.2

62

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

17205-GN5-900 17212-GN5-900 17213-GN5-900 17214-GN5-900 17230-GN5-830

ELEMENT, AIR CLEANER ................................... 1 TRAP COMP., FRAME ......................................... 1 SEAL, AIR CLEANER COVER ............................. 1 SEAL, AIR CLEANER CASE ................................ 2 CASE, AIR CLEANER .......................................... 1

6 7 8 9 10

17231-GN5-830 17232-GN5-830 17233-GN5-900 17234-GN5-900 17253-GN5-900

COVER, AIR CLEANER CASE ............................ 1 PLUG, AIR CLEANER DRAIN .............................. 2 CAP, R. DUCT ...................................................... 1 CAP, L. DUCT ...................................................... 1 TUBE, AIR CLEANER CONNECTING ................. 1

11 12 13 14 15

17256-053-010 50154-KEV-900 90522-028-000 92101-06012-0A 93500-05020-0A

BAND B, AIR CLEANER CONNECTING TUBE .. 1 GUIDE, AIR VENT TUBE ..................................... 1 WASHER, CHAIN CASE SET .............................. 1 BOLT, HEX., 6x12 ................................................ 2 SCREW, PAN, 5x20 ............................................. 1

16 17

93901-24310 93903-25310

SCREW, TAPPING, 4x12 ..................................... 2 SCREW, TAPPING, 5x16 ..................................... 4

Notes


F - 16 Exhaust muffler

KEVF - NF100

Service item

F.R.T. No.

COVER, EX. PIPE..................................0.1 MUFFLER COMP., EX...........................0.3

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

18240-KEV-900 18291-HB2-900 18350-KEV-880 93500-05008-4J 94001-06000-0S

COVER, EX. PIPE ................................................ 1 GASKET, EX. PIPE .............................................. 1 MUFFLER COMP., EX. ........................................ 1 SCREW, PAN, 5x8 ............................................... 2 NUT, HEX., 6MM .................................................. 2

6 7

94101-05000 94111-05000

WASHER, PLAIN, 5MM ....................................... 2 WASHER, SPRING, 5MM .................................... 2

3

Notes

63


F - 17 Pedal/Kick starter arm

KEVF - NF100

3

Service item

F.R.T.

PEDAL, GEAR CHANGE.........................0.1 . ARM ASSY., KICK STARTER SWITCH ASSY., RR. STOP......................0.2 ROD COMP., RR. BRAKE.........................0.4 PEDAL COMP., BRAKE............................0.5

64

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

24701-KEV-880 28300-KEV-880 28311-342-000 35350-KEV-950 35357-011-000

PEDAL, GEAR CHANGE ..................................... 1 ARM ASSY., KICK STARTER ............................... 1 RUBBER, KICK STARTER ................................... 1 SWITCH ASSY., RR. STOP ................................. 1 SPRING, STOP SWITCH ..................................... 1

6 7 8 9 10

43451-KEV-880 46500-KEV-880 46513-KEV-880 46514-KEV-880 46514-MK4-000

ROD COMP., RR. BRAKE .................................... 1 PEDAL COMP., BRAKE ....................................... 1 SPRING ASSY., RR. BRAKE RETURN ............... 1 SPRING, BRAKE PEDAL ..................................... 1 TUBE, BRAKE PEDAL SPRING .......................... 1

11 12 13 14 15

92101-06020-0A 92101-06022-0A 94201-20150 95014-73100 95015-32001

BOLT, HEX., 6x20 ................................................ 1 BOLT, HEX., 6x22 ................................................ 1 PIN, SPLIT, 2.0x15 ............................................... 1 SPRING A, BRAKE ROD ..................................... 1 JOINT B, BRAKE ARM ......................................... 1

16 17

95015-42000 95015-53000

NUT, BRAKE ROD ADJUSTING .......................... 1 PIN C, JOINT ....................................................... 1

Notes


F - 18 Step

KEVF - NF100

Service item

F.R.T. No.

BAR COMP., STEP.................................0.3 RUBBER, STEP......................................0.1 (SATU ATAU SEMUANYA) . BAR, R. PILLION STEP (TERMASUK PART YANG BERHUBUNGAN) . . BAR, L. PILLION STEP (TERMASUK PART YANG BERHUBUNGAN) BRACKET, R. PILLION STEP.................0.2 . BRACKET, L. PILLION STEP

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

50610-KEV-880 50622-KBA-900 50661-KEV-880 50710-GN5-830 50711-GN5-730

BAR COMP., STEP .............................................. 1 RUBBER, STEP HOLDER ................................... 4 RUBBER, STEP ................................................... 2 RUBBER, PILLION STEP .................................... 2 PLATE, PILLION STEP ........................................ 2

6 7 8 9 10

50713-GN5-830 50713-KEV-900 50714-GN5-830 50714-KEV-900 50715-KEV-900

BAR, R. PILLION STEP ....................................... 1 STAY, R . PILLION STEP ..................................... 1 BAR, L. PILLION STEP ........................................ 1 STAY, L. PILLION STEP ....................................... 1 BRACKET, R. PILLION STEP .............................. 1

11 12 13 14 15

50716-KEV-900 90116-KEV-900 90117-KEV-900 90118-KEV-FM0 92101-08020-0A

BRACKET, L. PILLION STEP ............................... 1 COLLAR, PILLION STEP MOUNTING ................ 2 RUBBER, PILLION STEP MOUNTING ................ 2 COLLAR MUFFLER MOUNT ............................... 4 BOLT, HEX., 8x20 ................................................ 1

16 17 18 19 20

92101-08028-0A 92101-08035-0A 93402-08020-00 94002-10000-0S 94101-06000

BOLT, HEX., 8x28 ................................................ 2 BOLT, HEX., 8x35 ................................................ 2 BOLT-WASHER, 8x20 .......................................... 4 NUT, HEX., 10MM ................................................ 2 WASHER, PLAIN, 6MM ....................................... 2

3

Notes

65


F - 18 Step

KEVF - NF100

3

Service item

F.R.T.

No. 21 22 23

66

1 5 .0 7 .1 9 9 7

Part Number 94103-08000 94201-16150 95015-83000

Description

Q'ty

WASHER, PLAIN, 8MM ....................................... 3 PIN, SPLIT, 1.6x15 ............................................... 2 PIN C, PILLION STEP .......................................... 2

Notes


F - 19 Stand

KEVF - NF100

Service item

F.R.T. No.

STAND COMP., MAIN............................0.4 HOOK, MAIN STAND SPRING..............0.2 . BAR COMP., SIDE STAND . SPRING D, MAIN STAND SPRING A, SIDE STAND.......................0.1

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

50500-KEV-880 50512-087-820 50523-KEV-880 50524-397-000 50530-KEV-880

STAND COMP., MAIN .......................................... 1 PIPE, RR. BRAKE PIVOT .................................... 1 HOOK, MAIN STAND SPRING ............................ 1 RUBBER, STAND STOPPER .............................. 1 BAR COMP., SIDE STAND .................................. 1

6 7 8 9 10

90108-223-000 94002-10000-0S 94201-30250 95014-71402 95014-72102

SCREW, SIDE STAND PIVOT ............................. 1 NUT, HEX., 10MM PIN, SPLIT, 3.0x25 ............................................... 1 SPRING D, MAIN STAND .................................... 1 SPRING A, SIDE STAND ..................................... 1

3

Notes

67


F - 20 Swingarm

KEVF - NF100

3

Service item

F.R.T.

CASE, DRIVE CHAIN ............................0.1 (SATU ATAU SEMUANYA) CHAIN, DRIVE........................................0.3 . ARM, RR. BRAKE STOPPER

68

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

40510-KEV -880 428-104 43431-KEV-880 52110-KEV-880FMS 52170-KEV-880

CASE, DRIVE CHAIN ........................................ 1 CHAIN, DRIVE ................................................... 1 ARM, REAR BRAKE STOPPER ........................ 1 SWINGARM COMP., REAR *NH-255M* .......... 1 SLIDER, CHAIN ................................................. 1

6 7 8 9 10

52181-001-300 90121-KEV-901 90503-KEV-880 90506-KC5-000 90513-405-000

RUBBER, BUSH REAR FORK .......................... 2 BOLT, SWINGARM PIVOT ................................ 1 COLLAR, MAIN SIDE COVER .......................... 1 WASHER, CHAIN CASE SET ........................... 1 WASHER, 6x9 ................................................... 1

11 12 13 14 15

92812-10000 94001-08000-0S 94002-10000-0S 94101-08000 94111-10000

BOLT A, STOPPER ARM ................................... 1 NUT, HEX., 8MM ............................................... 1 NUT, HEX., 10MM ............................................. 1 WASHER, PLAIN, 8MM ..................................... 1 WASHER, SPRING, 10MM ............................... 1

16 94201-20150 17 95701-06010-07 18 96001-06016-00

PIN, SPLIT, 2.0x15 ............................................ 1 BOLT, FLANGE, 6x10 ........................................ 2 BOLT, FLANGE, 6x16 ........................................ 1

Notes


F - 21 Rear cushion

KEVF - NF100

Service item

F.R.T. No.

CUSHION ASSY., RR............................0.2 (SATU ATAU SEMUANYA)

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

52400-KEV-880 52485-KEV-900 52487-GW3-980 52486-056-000 52489-KCS-690

CUSHION ASSY., RR. .......................................... 2 BUSH, RUBBER .................................................. 2 COLLAR, RUBBER BUSH ................................... 2 COLLAR, RR. CUSHION RUBBER BUSH .......... 2 BUSH, UPPER RUBBER ..................................... 2

6 7 8 9

90202-329-000 90528-230-000 94001-10000-0S 94101-12000

NUT, FLANGE CAP, 10MM .................................. 2 WASHER, 10.2x20 ............................................... 6 NUT, HEX., 10MM ................................................ 2 WASHER, PLAIN, 12MM ..................................... 2

3

Notes

69


F - 22 Rear fender

KEVF - NF100

3

Service item

F.R.T.

FENDER, RR...........................................0.4 FENDER, RR. INNER..............................0.5

70

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

33741-KEV-950 80100-KEV-880 80101-KEV-880 83551-GE2-000 84701-KEV-880

REFLECTOR, REFLEX ........................................ 1 FENDER, RR. ...................................................... 1 FENDER, RR. INNER .......................................... 1 GROMMET, AIR CLEANER CASE ...................... 2 BRACKET, RR. NUMBER PLATE ........................ 1

6 7 8

90111-162-000 90344-964-003 94050-06000

BOLT, FLANGE, 6MM .......................................... 2 NUT C, CLIP, 6MM ............................................... 2 NUT, FLANGE, 6 MM ........................................... 2

Notes


F - 23 Front winker

KEVF - NF100

Service item

F.R.T. No.

WINKER ASSY., FR................................0.2 (TAMBAHKAN 0.1 UNTUK MASING-MASING) (TERMASUK PART YANG BERHUBUNGAN) (KECUALI PARTS YANG BERHUBUNGAN DI BAWAH INI) BULB, WINKER......................................0.1 (SATU ATAU SEMUANYA)

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

33400-KEV-950 33402-KEV-950 33450-KEV-950 33452-KEV-950 34905-GW3-980

WINKER ASSY., R. FR. ........................................ 1 LENS, R. FR. WINKER ........................................ 1 WINKER ASSY., L. FR. ........................................ 1 LENS, L. FR. WINKER ......................................... 1 BULB, WINKER (12V 10W) ................................. 2

6 7

93901-24410 93903-34380

SCREW, TAPPING, 4x16 ..................................... 2 SCREW, TAPPING, 4x12 ..................................... 6

3

Notes

71


F - 24 Rear combination light

KEVF - NF100

3

Service item

F.R.T.

LIGHT ASSY., RR. COMBINATION........0.3 BULB.......................................................0.1 (SATU ATAU SEMUANYA)

72

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

33700-KEV-950 33701-KEV-950 33702-KEV-950 33703-KEV-950 33705-KW7-900

LIGHT ASSY., RR. COMBINATION ...................... 1 LENS, TAILLIGHT ................................................ 1 LENS, LICENSE ................................................... 1 LENS, L. RR. WINKER ........................................ 1 RUBBER A, TAILLIGHT MOUNTING .................. 2

6 7 8 9 10

33753-KEV-950 34905-GW3-980 34906-KET-940 61104-428-000 93901-24510

LENS, R. RR. WINKER ........................................ 1 BULB, WINKER (12V 10W) ................................. 2 BULB, TAILLIGHT ................................................ 1 COLLAR, FR. FENDER ....................................... 2 SCREW, TAPPING, 4x20 ..................................... 2

11

95701-06025-00

BOLT, FLANGE, 6x25 .......................................... 2

Notes


F - 25 Battery/Regulator

KEVF - NF100

Service item

F.R.T. No.

BATTERY ASSY....................................0.2 CASE, BATTERY..................................0.3

1 5 .0 7 .1 9 9 7

Part Number

Description

Q'ty

1 2 3 4 5

31500-GN5-830 31502-GB4-680 35850-GBG-910 35856-425-000 50380-KEV-880

BATTERY ASSY. (12V 4AH) ............................... 1 TUBE, BATTERY BREATHER ............................. 1 SWITCH ASSY., STARTER MAGNETIC .............. 1 RUBBER, SHOCK MAGNETIC ............................ 1 CASE, BATTERY ................................................. 1

6 7 8 9 10

50382-KEV-900 50385-KEV-880 90111-162-000 90344-964-003 90504-KBP-900

HINGE, BATTERY ................................................ 1 STAY, STARTER MAGNETIC SWITCH ............... 1 BOLT, FLANGE, 6MM .......................................... 4 NUT C, CLIP, 6MM ............................................... 3 COLLAR, MIDDLE COVER .................................. 1

11 12 13 14

92301-06012-0A 92301-06014-0A 94050-06000 98200-11000

BOLT, RECESSED, 6x12 ..................................... 1 BOLT, RECESSED, 6x14 ..................................... 1 NUT, FLANGE, 6MM ............................................ 2 FUSE A (10A) ....................................................... 1

3

Notes

73


F - 26

Wire harness

2 KEVJ

Service item

F.R.T.

No.

Part Number

15. 11.1998

Q'ty

1 2 3 4 5

30400-KEV-880 30401-KEV-880 30500-KEV-950 30700-GN5-961 31600-GAZ-980

UNIT ASSY.,C.D.I CUSHION, C.D.I. UNIT COIL ASSY.,IGNITION CAP ASSY.,NOISE SUPPRESSOR RECTIFIER COMP., REGULATE

1 1 1 1 1

6 6 7 8 9 10

32100-KEV-880 32100-KEV-650 32113-230-004 38113-GN5-F00 38300-KEV-950 38306-KK4-000

HARNESS, WIRE HARNESS, WIRE CASE, FUSE CONNECTOR HORN COMP RELAY ASSY., WINKER SUSPENSION, WINKER RELAY

1 1 1 1 1 1

SCREW, PAN, 5X20 BOLT, FLANGE, 6X12 FUSE A (10A)

2 2 1

11 93500-05020-0A 12 95701-06012-00 13 98200-11000

14

Description

Notes

SUPRA DISK BRAKE


F - 27

Frame body

2 KEVJ

Service item

F.R.T.

No.

Part Number

1 1 2 2 3 4 4 5

35010-KEV-950 35010-KEV-650 35100-KEV-950 35100-KEV-650 50100-KEV-880 64221-KEV-880 64221-KEV-650 83551-GE2-000

KEY SET KEY SET SWITCH ASSY., COMBINATION & LOCK SWITCH ASSY., COMBINATION & LOCK BODY COMP., FRAME STAY, FR. TOP COVER STAY, FR. TOP COVER GROMMET, AIR CLEANER CASE

1 1 1 1 1 1 1 2

6 7 8 9 10

90164-028-000 94030-08000 94111-08000 95301-08100-00 95301-08110-08

SCREW, U-LOCK FLAT, 6x12 NUT, HEX., 8MM WASHER, SPRING, 8MM BOLT, HEX., 8x100 BOLT, HEX., 8x110

2 2 1 1 1

BOLT, FLANGE, 6x12 BOLT, FLANGE, 8x32

1 2

11 95701-06012-00 12 95701-08032-00

15. 11.1998

Q'ty

Description

Notes

SUPRA DISK BRAKE SUPRA DISK BRAKE

SUPRA DISK BRAKE

15


F - 28 Tools

KEVF - NF100

3

Service item

F.R.T.

BOX COMP., UTILITY..............................0.1

76

1 5 .0 7 .1 9 9 7

No.

Part Number

Description

Q'ty

1 2 3 4 5

80140-KEV-880 80150-KEV-880 80160-KEV-900 89010-KEV-880 89102-538-000

BOX COMP., UTILITY .......................................... 1 BOX, UTILITY ...................................................... 1 RUBBER, SEAL ................................................... 1 TOOL SET ............................................................ 1 SHAFT, SCREW DRIVE ....................................... 1

6 7 8 9 10

89103-KEV-FM0 89214-041-000 89216-GBG-770 89218-MN8-000 90111-162-000

GRIP ..................................................................... 1 WRENCH, BOX, 23MM ........................................ 1 WRENCH, SPARK PLUG .................................... 1 WRENCH, EYE, 17MM ........................................ 1 BOLT, FLANGE, 6MM .......................................... 1

11 12 13 14 15

99001-10120 99001-14170 99002-13501 99005-02000 99008-01600

SPANNER, 10x12 ................................................ 1 SPANNER, 14x17 ................................................ 1 PLIERS, 135 ......................................................... 1 BAR B, HANDLE .................................................. 1 BAG, TOOL, 160MM ............................................ 1

Notes


F - 29

Main pipe cover/Leg shield

2 KEVJ

Service item

F.R.T.

No.

Q'ty

Notes

64320-KEV-880ZA 64321-GN5-830 64341-KEV-FM0 64342-KEV-FM0 64400-KEV-880FMB 64400-KEV-880FMJ

COVER, MAIN PIPE SCREW, FRONT COVER HOOK, COVER R. MAIN PIPE SIDE COLLAR, COVER R. MAIN PIPE SIDE COVER, R. MAIN PIPE SIDE*NH-1* BLACK COVER, R. MAIN PIPE SIDE*R201* MAGNA RED

1 1 1 1 1 1

SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE

6 7 8

64410-KEV-880 64430-KEV-900 64440-KEV-900FMB 64440-KEV-900FMJ 64450-KEV-880FMB 64450-KEV-880FMJ 64500-KEV-900FMB 64500-KEV-900FMJ

STAY, LEG SHIELD SHIELD, R. LEG SHIELD, L. LEG*NH-1* BLACK SHIELD, L. LEG*R201* MAGNA RED COVER, L. MAIN PIPE SIDE*NH-1* BLACK COVER, L. MAIN PIPE SIDE*R201* MAGNA RED COVER, FR.TOP*NH-1* BLACK COVER, FR.TOP*R201* MAGNA RED

1 1 1 1 1 1 1 1

SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE SUPRA/SUPRA DISK BRAKE SUPRA DISK BRAKE

64510-KEV-900 64521-MN5-900 81110-KEV-880 90107-KW7-900 91509-GE2-760

CUSHION., FRONT TOP COVER NUT, CLIP, 4MM BRACKET., FRONT TOP COVER BOLT, FAIRING SETTING SCREW, PAN, 5x11.5

3 2 1 4 1

10

11 12 13 14 15 15. 11.1998

Description

1 2 3 4 5

9

16

Part Number


F - 29

Main pipe cover/Leg shield

2 KEVJ

Service item

15. 11.1998

F.R.T.

No.

Part Number

Q'ty

16 17 18 19 20

92101-06020-0A 93891-04020-07 93903-25210 94001-06000-0S 94101-10000

BOLT, HEX., 6x20 SCREW-WASHER, 4x20 SCREW, TAPPING, 5x12 NUT, HEX., 6MM WASHER, PLAIN, 10MM

2 2 6 1 2

21

95701-06020-18

BOLT, FLANGE, 6x20

2

Description

Notes

17


F - 30 Caution label

KEVF - NF100

Service item

1 5 .0 7 .1 9 9 7

F.R.T. No.

Part Number

Description

Q'ty

1 2 3 4 5

87128-KEV-FM0 87505-KEV-880 87506-KEV-880 87507-KEV-880 87512-GN8-111

PLATE, NAME ................................................... 1 LABEL, TIRE ...................................................... 1 MARK, BATTERY CAUTION ............................. 1 LABEL, DRIVE CHAIN ...................................... 1 LABEL, SHIFT PATTERN .................................. 1

6

87560-KC5-920

MARK, DRIVE CAUTION .................................. 1

3

Notes

79


F - 31 Emblem/Stripe/ Mark

2 KEVJ

Service item

F.R.T.

No. 1

2 3

4

5

6

7

18

15. 11.1998

Part Number

Description

Q'ty

871X0-KEV-650ZA 871X0-KEV-650ZB 871X0-KEV-650ZC 87101-KEV-FM0 87102-KEV-650ZA 87102-KEV-650ZB 87102-KEV-650ZC 87103-KEV-650ZA 87103-KEV-650ZB 87103-KEV-650ZC 87104-KEV-650ZA 87104-KEV-650ZB 87104-KEV-650ZC

STRIPING SET TYPE 1 STRIPING SET TYPE 2 STRIPING SET TYPE 3 EMBLEM, FR. TOP COVER STRIPE, R. LEG SHIELD*TYPE1* STRIPE, R. LEG SHIELD*TYPE2* STRIPE, R. LEG SHIELD*TYPE3* STRIPE, L. LEG SHIELD*TYPE1* STRIPE, L. LEG SHIELD*TYPE2* STRIPE, L. LEG SHIELD*TYPE3* STRIPE, R. MAIN PIPE SIDE*TYPE1* STRIPE, R. MAIN PIPE SIDE*TYPE2* STRIPE, R. MAIN PIPE SIDE*TYPE3*

1 1 1 1 1 1 1 1 1 1 1 1 1

87105-KEV-650ZA 87105-KEV-650ZB 87105-KEV-650ZC 87106-KEV-650ZA 87106-KEV-650ZB 87106-KEV-650ZC

STRIPE, L. MAIN PIPE SIDE*TYPE1* STRIPE, L. MAIN PIPE SIDE*TYPE2* STRIPE, L. MAIN PIPE SIDE*TYPE3* STRIPE, R. MAIN PIPE SIDE*TYPE1* STRIPE, R. MAIN PIPE SIDE*TYPE2* STRIPE, R. MAIN PIPE SIDE*TYPE3*

1 1 1 1 1 1

Notes SUPRA DISK BRAKE

SUPRA DISK BRAKE

SUPRA DISK BRAKE

SUPRA DISK BRAKE

SUPRA DISK BRAKE

SUPRA DISK BRAKE


F - 31

Emblem/Stripe/ Mark

2 KEVJ

Service item

F.R.T.

No. 8

9

10

11

15. 11.1998

Part Number

Description

Q'ty

Notes SUPRA DISK BRAKE

87107-KEV-650ZA 87107-KEV-650ZB 87107-KEV-650ZC 87108-KEV-650ZA 87108-KEV-650ZB 87108-KEV-650ZC 87109-KEV-650ZA 87109-KEV-650ZB 87109-KEV-650ZC

STRIPE, R.BODY COVER *TYPE1* STRIPE, R.BODY COVER *TYPE2* STRIPE, R.BODY COVER *TYPE3* STRIPE A, L. BODY COVER *TYPE1* STRIPE A, L. BODY COVER *TYPE2* STRIPE A, L. BODY COVER *TYPE3* STRIPE B, L. BODY COVER *TYPE1* STRIPE B, L. BODY COVER *TYPE2* STRIPE B, L. BODY COVER *TYPE3*

1 1 1 1 1 1 1 1 1

87110-KEV-900

MARK, TAIL COVER

1

SUPRA DISK BRAKE

SUPRA DISK BRAKE

19


F - 31 Emblem/Stripe/ Mark

2 KEVJ

Service item

F.R.T.

No.

Part Number

Tipe Warna Bodi

1

Q'ty

Description

Notes

Letak warna A

B

C

D

E

F

G

NH-1

LIGHT

GREEN

B-134 M

PEARL

WHITE

LIGHT

HOT PINK

BLACK

GREEN

BARBADOS

BLUE

NH-1

ORANGE 2

YELLOW

BLUE MET. 2

BLACK 3

20

15. 11.1998

LIGHT

PEARL

YELLOW

VIOLET2

PURPLE

WHITE

SILVER 1

HOT RED

WHITE

ORANGE 1

HOT RED

R-201

LIGHT

LIGHT

PEARL

PEARL

MAGNA RED

GREEN

YELLOW

VIOLET2

VIOLET 2


F - 31 Emblem/Stripe/ Mark

2 KEVJ

Service item

F.R.T.

No.

Part Number

Tipe Warna Bodi

1

Q'ty

Description

Notes

Letak warna A

B

C

D

E

F

G

NH-1

LIGHT

GREEN

B-134 M

PEARL

WHITE

LIGHT

HOT PINK

BLACK

GREEN

BARBADOS

BLUE

NH-1

ORANGE 2

YELLOW

BLUE MET. 2

BLACK 3

20

15. 11.1998

LIGHT

PEARL

YELLOW

VIOLET2

PURPLE

WHITE

SILVER 1

HOT RED

WHITE

ORANGE 1

HOT RED

R-201

LIGHT

LIGHT

PEARL

PEARL

MAGNA RED

GREEN

YELLOW

VIOLET2

VIOLET 2


F - 31 Emblem/Stripe/ Mark

2 KEVJ

Service item

F.R.T.

No.

Part Number

Tipe Warna Bodi

1

Q'ty

Description

Notes

Letak warna A

B

C

D

E

F

G

NH-1

LIGHT

GREEN

B-134 M

PEARL

WHITE

LIGHT

HOT PINK

BLACK

GREEN

BARBADOS

BLUE

NH-1

ORANGE 2

YELLOW

BLUE MET. 2

BLACK 3

20

15. 11.1998

LIGHT

PEARL

YELLOW

VIOLET2

PURPLE

WHITE

SILVER 1

HOT RED

WHITE

ORANGE 1

HOT RED

R-201

LIGHT

LIGHT

PEARL

PEARL

MAGNA RED

GREEN

YELLOW

VIOLET2

VIOLET 2


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