Vario techno 110 cbs by Heru Cahyo Purnomo

VA R I O C B S

TST 09 PC 001

PT Astra Honda Motor

DAFTAR

ISI

PETUNJUK PEMAKAIAN

KELOMPOK MESIN

KELOMPOK RANGKA

INDEKS PART NUMBER

INDEKS DESCRIPTION

PETUNJUK PEMAKAIAN

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor VARIO CBS.

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modiďŹ kasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part number dan nomor seri mesin (b) Parts rangka : Part number dan nomor seri rangka (c) Parts throttle : Part number dan nomor seri throttle 2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen

Nomor kode model

Kode warna Kode subkontraktor Kode modiďŹ kasi

(contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi dan tipe

Dimensi

Pengerjaan permukaan secara kimiawi ISO

2. Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

Kode warna pabrik seperti DSM, AFB, PFW, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik Kode HONDA DSM AFB PFW CSR POV

NHA30M NHB12M NH341P R333C P101P

Warna Digital Silver Metallic AfďŹ nity Black Metallic Pearl Fadeless White Candy Scarlet Red Pearl Odyssey Violet

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY .................. Assembly COMP................. Complete. R ......................... Right L. ........................ Left STD .................... Standard MM ..................... Milimeter G......................... Gram T(22) ................... Tooth (22Teeth) AAmpere ............ RR V ......................... Volt W ........................ Watt WL ...................... With labelling WOL. .................. Without labelling KPH .................... Kilometers per hour

L.E.D .............. Light emitting diode MPH ............... Miles per hour L (100L) .......... Link(100 Links) A.C ................. Alternating current D.C ................. Direct current IN ................... Inlet EX. ................. Exhaust FR .................. Front Rear Hex ................. Hexagonal A.M ................. Attaching mark T.M ................. Transcript mark C.D.I ............... Capacitive .................... discharge ignition

4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Part Bolt (Screw) Pin O-Ring Oil seal Tube

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentiďŹ kasi sebagai berikut dibawah ini.

Model

ANC110BC ANC110BS

Kode daerah pemasaran

Tipe

IN IN

Indonesia Indonesia

No. Seri Mesin yang berlaku mulai

JF11E******* JF12E*******

No. Seri Rangka yang berlaku mulai

MH1JF11***K****** MH1JF12***K******

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. NOMOR SERI RANGKA

1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

NOMOR SERI MESIN

DKVBC

2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI

NOMOR SERI THROTTLE BODY

Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring

DKVBB

Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis

No. F.R.T.

Cylinder head gasket Piston

1.0 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

Pekerjaan yang terulang adalah pembongkaran crankcase. F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

Service item/Bagian yang diservis

F.R.T.

Pemeriksaan waktu pengapian

0.2

Penyetelan dan pembersihan busi

0.1

Penyetelan tappet

0.3

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

Pembersihan elemen saringan udara

0.3

Pengukuran tekanan kompressi

0.1

Pemeriksaan cairan batere dan berat jenisnya

0.2

Pembersihan saringan oli mesin

0.6

Penyetelan gas tangan

0.1

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 *

Service item/Bagian yang diservis

F.R.T.

Mesin

1.5

Kepala silinder

1.1

Rangka No.

Service item/Bagian yang diservis

F.R.T.

Penyetelan rem depan

0.1

Penyetelan rem belakang

0.1

Pemeriksaan cara kerja rem

0.1

Penyetelan arah lampu depan

0.1

KELOMPOK MESIN E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

CAM CHAIN/TENSIONER

E-5

CYLINDER

E-6

COOLING FAN/RADIATOR COVER

E-7

RADIATOR

E-8

WATER PUMP

E-9

RIGHT CRANKCASE

PC VARIO CBS

KELOMPOK MESIN E-10

GENERATOR

E-11

OIL PUMP

E-12

STARTING MOTOR

E-13

LEFT CRANKCASE COVER

E-14

DRIVE FACE

E-15

DRIVEN FACE

E-16

TRANSMISSION

E-17

LEFT CRANKCASE

E-18

CRANKSHAFT/PISTON

PC VARIO CBS

KELOMPOK MESIN E-19

CARBURETOR

PC VARIO CBS

KELOMPOK RANGKA F-1

HEADLIGHT

F-2

METER

F-3

HANDLE LEVER/SWITCH/CABLE

F-4

FR. BRAKE MASTER CYLINDER

F-5

HANDLE PIPE/HANDLE COVER

F-6

STEERING STEM

F-7

FRONT FENDER

F-8

FRONT COVER

F-9

FLOOR PANEL

PC VARIO CBS

KELOMPOK RANGKA F-10

BODY COVER

F11

FRONT FORK

F-12

FRONT BRAKE CALIPER

F-13

FRONT WHEEL

F-14

REAR WHEEL

F-15

SEAT/LUGGAGE BOX

3 F-16

PC VARIO CBS

FUEL TANK

F-17

AIR CLEANER

F-17-1

AIR SUCTION VALVE

KELOMPOK RANGKA F-18

EXHAUST MUFFLER

F-19

STEP

F-20

STAND/KICK ARM

F-21

REAR CUSHION

F-22

REAR FENDER

F-23

FRONT WINKER

F-24

COMBINATION LIGHT

F-25

BATTERY

F-26

WIRE HARNESS

PC VARIO CBS

KELOMPOK RANGKA F-27

FRAME BODY

F-28

RESERVE TANK

F-30

CAUTION LABEL

F-31

MARK/STRIPE

F-29

TOOLS

PC VARIO CBS

E-1 Cylinder Head Cover

2 Service item

F.R.T.

1. COVER COMP., HEAD......................... 0.3 2. GASKET, HEAD COVER ..................... 0.3

TST 09 PC 001 KVBS

No. 1 2 3 4

Part Number

Description

12310-KVB-900 12391-KVB-900 90017-GCC-000 90543-MV9-670

COVER COMP., HEAD GASKET, HEAD COVER BOLT, HEAD COVER RUBBER, MOUNTING

07 . 07 . 2009

QTY 1 1 2 2

Notes

E-2 Cylinder Head

2 Service item

F.R.T.

3 4

HEAD, CYLINDER ............................ 2.4 . INCLUDES: Valve clearance adjustment and reface HOLDER, CAMSHAFT....................... 1.4 GASKET, CYLINDER HEAD.............. 1.5

7 10 19

(5) ANIFOLD, INTAKE....................... 0.3 SENSOR, WATER TEMP................... 0.5 PLUG, SPARK.................................... 0.2

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

12200-KVB-900 12204-KVB-305 12211-KVB-900 12251-KVB-902 16201-KVB-900

HEAD COMP., CYLINDER GUIDE, VALVE (O.S.) HOLDER, CAMSHAFT GASKET, CYLINDER HEAD GASKET, CARBURETOR INSULATOR

1 2 1 1 1

6 7 8 9 10

16222-MV4-300 17110-KVB-900 17256-KVB-900 17257-KVB-900 37870-HW1-671

NUT, SQUARE, 5MM PIPE COMP., INLET BAND, INSULATOR COLLAR SENSOR ASSY., WATER TEMP

2 1 1 2 1

11 12 13 14 15

90201-GCC-000 90401-GCC-000 90701-KFM-900 91307-PK2-005 92900-06012-0B

NUT, HEX., 7MM WASHER, 7.2X16X2.5 DOWEL PIN, SPECIAL, 8X14 O-RING, 9.5X1.5 BOLT, STUD, 6X12

4 4 4 1 2

16 17 18 19

93500-05025-0H 95701-06032-00 95701-06100-00 98059-57916 98059-57926

SCREW, PAN, 5X25 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X100 PLUG, SPARK (CR7EH9) PLUG, SPARK (U22FER9)

2 2 2 1 1

07 . 07 . 2009

QTY

Notes

E-3 Camshaft / Valve

2 Service item 3 4 8 9

F.R.T.

CAMSHAFT ....................................... 1.5 .INCLUDES: Valve clearance adjustment (5,6) WEIGHT, DECOMPRESSION.... 0.8 SPROCKET, CAM .............................. 0.8 ARM, INTAKE VALVE ROCKER (ONE) ................................ 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) ................................. 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment VALVE, INTAKE(ONE)....................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE................... 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) .................. 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE .................. 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

12209-GB4-681 12215-KVB-900 14100-KVB-900 14102-KVB-900 14106-KVB-900

SEAL, VALVE STEM PLATE, CAM STOPPER CAMSHAFT COMP. WEIGHT, DECOMPRESSION SPRING, DECOMPRESSION

2 1 1 1 1

6 7 8 9 10

14107-KVB-900 14108-KVB-900 14321-KVB-900 14430-KVB-900 14440-KVB-900

PLATE, WEIGHT SETTING SPACER, DECOMPRESSION SPRING SPROCKET, CAM (34T) ARM COMP., IN. VALVE ROCKER ARM COMP., EX. VALVE ROCKER

1 1 1 1 1

11 12 13 14 15

14451-KVB-900 14461-KVB-900 14711-KVB-900 14721-KVB-900 14751-KVB-900

SHAFT, IN. ROCKER ARM SHAFT, EX. ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE OUTER

1 1 1 1 2

16 17 18 19 20

14761-KVB-900 14771-GB4-680 14775-KVB-900 14781-MA6-000 90012-333-000

SPRING, VALVE INNER RETAINER, VALVE SPRING SEAT, VALVE SPRING COTTER, VALVE SCREW, TAPPET ADJUSTING

2 2 2 4 2

21 22 23

90083-KVB-900 90206-001-000 94540-04018

BOLT, SOCKET KNOCK, 5MM NUT, TAPPET ADJUSTING E-RING, 4MM

2 2 1

07 . 07 . 2009

QTY

Notes

E-4 Cam Chain / Tensioner

2 Service item 1 2 3 6

F.R.T.

CHAIN, CAM ..................................... .INCLUDES: Engine removal and installation TENSIONER, CAM CHAIN ............... (5) LIFTER, TENSIONER ................. GUIDE, CAM CHAIN .........................

TST 09 PC 001 KVBS

3.8 1.9 0.3 1.5

No.

Part Number

Description

1 2 3 4 5

14401-KVB-901 14510-KVB-900 14520-KSS-901 14531-KVB-900 14560-KCW-851

CHAIN, CAM (90L) TENSIONER, CAM CHAIN LIFTER ASSY., TENSIONER PIVOT, CAM CHAIN TENSIONER GASKET, TENSIONER LIFTER

1 1 1 1 1

6 7 8 9 10

14611-KVB-900 90005-KY7-000 91301-GR0-004 91306-MG3-000 95701-06022-00

GUIDE, CAM CHAIN SCREW, PAN, 6X6 O-RING, 15.2X1.5 O-RING, 1.5X9.5 BOLT, FLANGE, 6X22

1 1 1 1 2

07 . 07 . 2009

QTY

Notes

E- 5 Cylinder

2 Service item 1 4

F.R.T.

CYLINDER ......................................... 1.9 GASKET, CYLINDER ........................ 1.8

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

12100-KVB-900 12160-KVB-900 12171-KVB-900 12191-KVB-900 90701-KFM-900

CYLINDER COMP. CLAMPER COMP., THROTTLE CABLE RUBBER, DUST GUARD GASKET, CYLINDER DOWEL PIN, SPECIAL, 8X14

1 1 1 1 2

95701-06014-00

BOLT, FLANGE, 6X14

07 . 07 . 2009

QTY

Notes

E-6 Cooling Fan / Radiator Cover

2 Service item 1 2 3

F.R.T.

SHROUD, RADIATOR ....................... 0.6 COVER, RADIATOR .......................... 0.1 FAN, COOLING ................................. 0.5

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

11331-KVB-900 19151-KVB-930 19510-KVB-900 94301-08100 95701-06016-00

COVER, R. SIDE COVER, RADIATOR FAN COMP., COOLING DOWEL PIN, 8X10 BOLT, FLANGE, 6X16

1 1 1 2 3

6 7 8

95701-06025-00 95701-06035-00 96001-06025-00

BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X25

2 2 3

07 . 07 . 2009

QTY

Notes

E-7 Radiator

2 Service item 1 2

RADIATOR ........................................... 0.5 CAP, RADIATOR .................................. 0.2

6 7

HOSE A, WATER ................................. HOSE B, WATER ................................. .Replace 1 water hose B add ............... HOSE D, WATER ................................. JOINT, 3WAY HOSE ............................

8 9

F.R.T.

TST 09 PC 001 KVBS

0.6 0.5 0.1 0.4 0.5

No.

Part Number

Description

4 5

19010-KVB-N51 19010-KVB-901 19037-KVB-930 19037-KVB-902 19046-KVB-930 19046-KVB-902 19109-GET-003 19160-KVB-900

RADIATOR COMP. RADIATOR COMP. CAP COMP., RADIATOR CAP COMP., RADIATOR LABEL, RADIATOR CAP LABEL, RADIATOR CAP SEAL, DRAIN COVER COMP., RADIATOR TOP

1 1 1 1 1 1 1 1

6 7 8 9 10

19501-KVB-900 19502-KVB-900 19504-KVB-900 19507-KVB-900 90103-GET-003

HOSE A, WATER HOSE B, WATER HOSE D, WATER JOINT, THREE WAY HOSE BOLT, DRAIN

1 2 1 1 1

11 12 13 14

90583-KVB-900 90678-MR1-690 90701-MF5-003 95701-06025-00

WASHER, PLAIN, 6MM CLIP, HOSE CLAMP, WATER HOSE, 21MM BOLT, FLANGE, 6X25

4 2 6 4

2 3

07 . 07 . 2009

QTY

Notes

E-8 Water Pump

2 Service item

F.R.T.

No.

PUMP ASSY., WATER ....................... IMPELLER, WATER PUMP ............... O-RING, STATOR BASE.................... (19) MECHANICAL SEAL, WATER PUMP ...................................

1.0 0.7 0.9

(8) COVER, WATER PUMP ............... CHAIN, WATER(OIL) PUMP DRIVE .. SPROCKET OR GEAR, WATER PUMPDRIVEN...................... 10 SHAFT, WATER PUMP ......................

0.6 0.9

11 THERMOSTAT ................................... 13 (20) PIPE, WATER CONNECTING ... 18 OIL SEAL, CRANKSHAFT :RIGHT .... OIL SEAL, CRANKSHAFT :BOTH .... .INCLUDES: Engine removal and installation

0.5 0.9 1.1 3.9

2 3 4 5

6 7 9

TST 09 PC 001 KVBS

1.3

0.9 1.2

Part Number

Description

1 2 3 4 5

11335-KVB-900 19200-KVB-N50 19215-KVB-T00 19216-KVB-900 19217-MAL-300

STAY, ENGINE HARNESS CLAMP PUMP ASSY., WATER IMPELLER, WATER PUMP GASKET, STATOR BASE SEAL, MECHANICAL

1 1 1 1 1

6 7 8 9 10

19221-KVB-N50 19225-KVB-901 19226-KVB-900 19232-KVB-900 19240-KVB-900

COVER, WATER PUMP CHAIN, WATER PUMP DRIVE (40L) GASKET, WATER PUMP COVER SPROCKET, WATER PUMP DRIVEN SHAFT COMP., WATER PUMP

1 1 1 1 1

11 12 13 14 15

19300-KVB-901 19381-KVB-900 19422-KVB-900 19505-KVB-900 32961-KVB-900

THERMOSTAT ASSY. O-RING PIPE B, WATER CLIP, RING CLAMP A, A.C. GENERATOR CORD

1 1 1 1 1

16 17 18 19 20

90463-ML7-000 90672-SA0-003 91201-KVB-901 91203-436-004 91301-KVB-900

WASHER, SEALING, 6.5MM STRAP, CABLE, 118MM OIL SEAL, 19.8X30X7 OIL SEAL, 12X24X5 O-RING, 12.5X2.4

1 1 1 1 2

07 . 07 . 2009

QTY

Notes

E-8 Water Pump

2 Service item

TST 09 PC 001 KVBS

F.R.T.

No.

Part Number

Description

21 22 23 24 25

94301-08100 95701-06018-00 95701-06025-00 95701-06030-00 95701-06035-00

DOWEL PIN, 8X10 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X35

4 3 2 1 1

26 27

95701-06055-00 96001-06020-00

BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X20

1 2

07 . 07 . 2009

QTY

Notes

E-9 Right Crankcase

2 Service item 1

F.R.T.

CRANKCASE :RIGHT....................... 3.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH ........................ 4.7 .INCLUDES: Engine removal and installation

TST 09 PC 001 KVBS

No.

Part Number

Description

3 4 5

11100-KVB-930 11103-KVB-901 11103-KVB-930 11205-GBC-300 11214-KVB-901 11216-KVB-900

CRANKCASE COMP., R. BUSH, ENGINE HANGER RUBBER BUSH, ENGINE HANGER RUBBER BUSH, MAINSTAND PLUG, BEARING PUSH SPRING, BEARING PUSH

1 1 1 1 1 1

6 7 8 9 10

11217-KVB-901 15651-KVB-900 90031-KVB-900 90702-KVB-900 91307-035-000

PLATE, BEARING PUSH GAUGE, OIL LEVEL BOLT A, STUD, 7X193.5 PIN, SPECIAL DOWEL, 6.3X10X12 O-RING, 18X3

1 1 2 2 1

11 12 13 14 15

92800-12000 94109-12000 95701-06055-00 95701-06070-00 95701-06080-00

BOLT, DRAIN PLUG, 12MM WASHER, DRAIN PLUG, 12MM BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X80

1 1 3 1 3

16 17

95701-06115-00 96001-06012-00

BOLT, FLANGE, 6X115 BOLT, FLANGE, 6X12

1 1

1 2

07 . 07 . 2009

QTY

Notes

E - 10 Generator

2 Service item 1 2

F.R.T.

ROTOR OR FLYWHEEL.................. 0.7 STATOR........................................... 1.5

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

31110-KVB-931 31120-KVB-N51 32962-KVB-900 90002-KGH-900 90439-SB2-010

FLYWHEEL COMP. STATOR COMP. CLAMP B, A.C. GENERATOR CORD BOLT, FLANGE, 5X14 WASHER, SPECIAL, 24X12X2.3

1 1 1 2 1

6 7

94050-12000 96700-06022-00

NUT, FLANGE, 12MM BOLT, SOCKET, 6X22

1 3

07 . 07 . 2009

QTY

Notes

E - 11 Oil Pump

2 Service item 1 2 3

F.R.T.

PUMP ASSY., OIL................................ 1.0 SPROCKET, WATER PUMP DRIVE ... 0.9 GEAR, OIL PUMP DRIVEN ................. 0.9

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

15100-KVB-900 15130-KVB-900 15133-KVB-900 15331-KVB-900 15332-KVB-900

PUMP ASSY., OIL SHAFT COMP., OIL PUMP GEAR, OIL PUMP DRIVEN (33T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER

1 1 1 1 1

6 7 8

90002-GFC-900 90702-KFM-900 93901-34120

BOLT, HEX., 6X30 DOWEL PIN, 8X12 SCREW, TAPPING, 4X8

2 2 1

07 . 07 . 2009

QTY

Notes

E - 12 Starting Motor

2 Service item

F.R.T.

2 3

PINION, STARTER ............................. 0.3 HOLDER, STARTER DRIVE GEAR.... 0.2

6 7 8

MOTOR, STARTING ........................... 0.8 (4) TERMINAL, BRUSH(STARTER) ... 1.0 SUB HARNESS, STARTER ................ 1.1

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

11205-GW3-931 28120-KVB-901 28150-KVB-900 31204-KG8-004 31206-GW3-004

BUSH, 8X12X6 PINION ASSY., STARTER HOLDER COMP., STARTER PINION SPRING, CARBON BRUSH PACKING

1 1 1 2 1

6 7 8 9 10

31210-KVY-961 31213-KEE-630 32105-KVB-N51 91309-KEE-630 93892-04006-08

MOTOR UNIT, STARTER BRACKET COMP., FR. SUB CORD, STARTER MOTOR O-RING SCREW-WASHER, 4X6

1 1 1 1 1

11 12

93892-05016-08 96001-06035-00

SCREW-WASHER, 5X16 BOLT, FLANGE, 6X35

3 2

07 . 07 . 2009

QTY

Notes

E - 13 Left Crankcase Cover

2 Service item

F.R.T.

2 COVER, CRANKCASE :LEFT ................ 0.5 7 COVER, CRANKCASE SUB :LEFT ........ 0.1 8 GASKET, CRANKCASE COVER :LEFT . 0.2 12 BEARING, DRIVESHAFT :LEFT............. 0.4 BEARING, DRIVESHAFT :BOTH ........... 1.3 13 OIL SEAL, KICK STARTER SPINDLE .... 0.2

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

11230-KVB-900 11340-KVB-N50 11342-KVB-900 11343-KVB-900 11344-GW3-980

COVER, VENT HOLE COVER COMP., L. SIDE PLATE, L. COVER TUBE, DRAIN RUBBER, STARTER PINION HOLDER

1 1 1 1 1

6 7 8 9 10

11344-KVB-900 11350-KVB-900 11395-KVB-900 16236-KVB-900 90652-KVB-900

CLAMPER, AIR CLEANER DRAIN COVER COMP., AIR MANAGEMENT GASKET, L. COVER CLAMPER, DRAIN TUBE CIRCLIP, INTERNAL, 32MM

1 1 1 1 1

11 12 13 14 15

90702-KFM-900 91005-KVB-900 91211-PE9-003 93903-34120 95002-80000

DOWEL PIN, 8X12 BEARING COMP., RADIAL BALL OIL SEAL, 16X26X6 SCREW, TAPPING, 4X8 CLIP, TUBE (C12)

2 1 1 5 1

16 17 18 19

96001-06014-00 96001-06035-00 96001-06085-00 96600-06022-07

BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X85 BOLT, SOCKET, 6X22

1 13 1 2

07 . 07 . 2009

QTY

Notes

E - 14 Drive Face

2 Service item

F.R.T.

2 FACE, DRIVE ...................................... 0.4 4 (3) FACE, MOVABLE DRIVE ............. 0.4 5 (1,6) ROLLER, WEIGHT ..................... 0.4 8 (7,13) GEAR, KICK STARTER DRIVEN .................... 0.2 9 SPINDLE, KICK STARTER ................. 0.4 12 SPRING, KICK STARTER RETURN ... 0.4

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

22011-GCC-770 22102-KVY-900 22105-KVY-960 22110-KVB-900 22123-KVB-900

PIECE SET, SLIDE FACE, DRIVE (66T) BOSS, DRIVE FACE FACE COMP., MOVABLE DRIVE ROLLER SET, WEIGHT

1 1 1 1 1

6 7 8 9 10

22131-KVB-900 28223-GCC-000 28230-KVB-T00 28250-KVB-T00 28253-KVB-900

PLATE, RAMP SPRING, KICK DRIVEN GEAR GEAR COMP., KICK STARTER SPINDLE COMP., KICK STARTER BUSH, KICK SPINDLE

1 1 1 1 1

11 12 13 14 15

28255-GS6-000 28281-GCC-000 90412-329-000 90426-KVB-900 90439-443-740

COLLAR, KICK BOSS SPRING, KICK RETURN WASHER, THRUST, 10MM WASHER, SPECIAL, 14MM WASHER, 16X22

1 1 1 1 1

16 17

94030-14200 94511-16000

NUT, HEX., 14MM CIRCLIP, EXTERNAL, 16MM

1 1

07 . 07 . 2009

QTY

Notes

E - 15 Driven Face

2 Service item

F.R.T.

1 OUTER, CLUTCH ................................ 0.3 5 (2,3,4) WEIGHT SET, CLUTCH .......... 0.6 7 BELT, DRIVE ........................................ 0.4 8 FACE, DRIVEN .................................... 0.5 9 (10,11,20) FACE, MOVABLE DRIVEN.. 0.5 12 (13,14,21) SPRING, DRIVEN FACE ... 18 (19) BEARING, DRIVEN FACE .......... .Replace 1 bearing add

0.5 0.6 0.1

No.

Part Number

Description

1 2 3 4 5

22100-KVB-900 22350-KVB-900 22361-KVB-900 22401-KVB-900 22535-KVB-900

OUTER COMP., CLUTCH PLATE COMP., DRIVE PLATE, CLUTCH SIDE SPRING, CLUTCH WEIGHT SET, CLUTCH

1 1 1 3 1

6 7 8 9 10

22804-GB2-000 23100-KVB-901 23205-KVB-900 23224-KVB-900 23225-KSY-900

RUBBER, CLUTCH DAMPER BELT, DRIVE FACE SET, DRIVEN FACE SET, MOVABLE DRIVEN PIN, ROLLER GUIDE

3 1 1 1 3

11 12 13 14 15

23226-KVB-900 23233-KVB-900 23237-GY6-940 23238-KVB-900 90202-KN7-670

ROLLER, GUIDE SPRING, DRIVEN FACE COLLAR, SEAL COLLAR, SPRING NUT, SPECIAL, 30MM

3 1 1 1 1

16 17 18

90441-GY6-940 90605-166-720 91001-KCW-003 91109-KVY-901 91002-GA7-701 91002-GA7-702 91009-KVY-961 91211-KN7-671

WASHER, 12.2X29X2.5 CIRCLIP, 7MM BEARING, NEEDLE, 20X29X18 BEARING, NEEDLE, 20X29X18 BEARING, RADIAL BALL, 6902U BEARING, RADIAL BALL, 6902U BEARING, RADIAL BALL, 6902U SEAL, DRIVEN FACE, 34X41X4

1 3 1 1 1 1 1 2

21 22 23

91384-KVB-900 94030-12200 94520-28000

O-RING, 38.8X1.9 NUT, HEX., 12MM CIRCLIP, INTERNAL, 28MM

2 1 1

TST 09 PC 001 KVBS

07 . 07 . 2009

QTY

Notes

E - 16 Transmission

2 Service item

F.R.T.

5 CASE, TRANSMISSION ...................... 1.2 6 GASKET, TRANSMISSION CASE........ 0.8 7 8 9 10

SHAFT, DRIVE ..................................... COUNTERSHAFT, TRANSMISSION ... GEAR, COUNTER ............................... SHAFT, FINAL GEAR ...........................

1.1 0.8 0.8 0.8

12 BEARING, DRIVESHAFT :RIGHT ....... BEARING, DRIVESHAFT :BOTH ......... 13 BEARING, COUNTERSHAFT :RIGHT ................... BEARING, COUNTERSHAFT :BOTH... 14 BEARING, FINAL GEAR SHAFT :RIGHT ................................................. BEARING, FINAL GEAR SHAFT :BOTH .................................................. 16 OIL SEAL, TRANSMISSION COVER ..

1.1 1.3 1.0 1.2 1.0 1.2 0.9

No.

Part Number

Description

1 2 3 4 5

11108-KVB-900 11204-KGF-900 11211-KVB-900 11241-KVB-900 21200-KVB-901

PLATE, MISSION BEARING SETTING SLEEVE, RR. BRAKE CAM TUBE, BREATHER CLAMPER, BREATHER TUBE CASE COMP., MISSION

1 1 1 1 1

6 7 8 9 10

21395-KVB-900 23411-KVG-900 23421-KVB-900 23422-KVG-900 23430-KVB-900

GASKET, MISSION CASE SHAFT, DRIVE (18T) SHAFT, COUNTER (12T) GEAR, COUNTER (51T) GEAR COMP., FINAL (45T)

1 1 1 1 1

11 12 13

90702-KFM-900 91001-KE6-831 91007-KVB-901 91007-KVB-902 91009-KVB-901 91201-434-003

DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 60/22 UU OIL SEAL, 14X20X3

2 1 1 1 1 2

17 18 19 20

91255-KVB-902 91255-KVB-901 94510-20000 95002-50000 95701-06014-00 95701-06030-00

OIL SEAL, 29X44X7 OIL SEAL, 29X44X7 CIRCLIP, EXTERNAL, 20MM CLIP, TUBE (C9) BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X30

1 1 1 1 2 2

21 22

95701-06040-00 96001-06016-00

BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X16

6 1

14 15 16

TST 09 PC 001 KVBS

07 . 07 . 2009

QTY

Notes

E - 17 Left Crankcase

2 Service item 2

F.R.T.

CRANKCASE :LEFT ........................... 4.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH .......................... 4.7 .INCLUDES: Engine removal and installation

7 (6,8,16) SCREEN, OIL FILTER .......... 13 BEARING, CRANKSHAFT :LEFT ....... .INCLUDES: Engine removal and installation 14 OIL SEAL, DRIVESHAFT .................... 15 OIL SEAL, CRANKSHAFT :LEFT ....... .INCLUDES: Engine removal and installation OIL SEAL, CRANKSHAFT :BOTH ...... INCLUDES: Engine removal and installation

0.2 3.8

20 BEARING, COUNTERSHAFT :LEFT .. BEARING, COUNTERSHAFT :BOTH. 21 BEARING, FINAL GEAR SHAFT :LEFT................................................... BEARING, FINAL GEAR SHAFT :BOTH .................................................

1.0 1.2

TST 09 PC 001 KVBS

1.1 3.8 3.9

1.0 1.2

No.

Part Number

Description

1 2 3 4 5

11103-KVB-901 11200-KVB-901 11203-KVB-901 11205-GBC-300 11205-GW3-980

BUSH, ENGINE HANGER RUBBER CRANKCASE COMP., L. BUSH, RR. CUSHION UNDER RUBBER BUSH, MAINSTAND BUSH, 8X12X6

1 1 1 1 1

6 7 8 9 10

12361-035-000 15421-107-000 15421-KPL-900 15426-KVB-900 23531-MG2-790 90016-GAM-690

CAP, TAPPET ADJUSTING HOLE SCREEN, OIL FILTER SCREEN, OIL FILTER SPRING, OIL FILTER SCREEN PLATE, BEARING SETTING BOLT, SPECIAL, 6X27

1 1 1 1 1 1

11 12 13 14 15

90032-KVB-900 90474-333-000 91002-KVB-930 91202-KJ9-003 91202-KVB-901

BOLT B, STUD, 7X198.5 WASHER, SEALING, 8MM BEARING, RADIAL BALL SPECIAL, OIL SEAL, 20X32X6 OIL SEAL, 20.8X52X6X7.5

2 2 1 1 1

16 17 18 19 20

91302-001-020 94520-52150 95701-06016-00 95701-08012-00 96100-63010-00

O-RING, 30.8MM CIRCLIP, INTERNAL, 52MM BOLT, FLANGE, 6X16 BOLT, FLANGE, 8X12 BEARING, RADIAL BALL, 6301

1 1 1 2 1

96100-63020-00

BEARING, RADIAL BALL, 6302

07 . 07 . 2009

QTY

Notes

E - 18 Crankshaft / Piston

2 Service item

F.R.T.

CRANKSHAFT .................................... 4.0 .INCLUDES: Engine removal and installation

(2,4,5) RING, PISTON AND/OR PISTON (ONE) .................................................. 2.0

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2

13000-KVB-N50 13011-KVB-T00 13021-KVB-T00 13031-KVB-T00 13041-KVB-T00 13051-KVB-T00

CRANKSHAFT COMP. RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00)

1 1 (1) (1) (1) (1)

4 5

13101-KVB-N50 13102-KVB-N50 13103-KVB-N50 13104-KVB-N50 13105-KVB-N50 13111-087-000 13115-GN5-910

PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON CLIP, PISTON PIN, 13MM

1 (1) (1) (1) (1) 1 2

90741-003-010

KEY, WOODRUFF, 4MM

07 . 07 . 2009

QTY

Notes

E - 19 Carburetor

2 Service item

F.R.T.

2 3 4

NEEDLE, JET ..................................... 0.6 (18) FLOAT OR FLOAT VALVE .......... 0.5 CHAMBER, FLOAT ............................ 0.4

BYSTARTER, AUTO ..........................

12 14 32

0.9

CARBURETOR ASSEMBLY ............... 0.9 PISTON, VACUUM ............................. 0.2 (20,21)JET, MAIN ................................ 0.5

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

16010-KGF-911 16012-KVB-N51 16013-KRP-981 16015-KVB-901 16016-KRP-981

GASKET SET NEEDLE SET, JET FLOAT SET CHAMBER SET, FLOAT SCREW SET A

1 1 1 1 1

6 7 8 9 10

16028-KVB-901 16037-KCW-000 16046-KVB-N51 16048-KVB-N51 16050-KVB-902

SCREW SET B PLATE SET, VALVE BYSTARTER ASSY., AUTO VALVE SET, AIR CUT SPRING, COMPRESSION COIL

1 1 1 1 1

11 12 13 14 15

16075-GHB-640 16100-KVB-N51 16107-GCC-000 16111-KVB-902 16119-KVB-901

O-RING, 1.3X4.3 CARBURETOR ASSY. (AVK2CL A) TOP PISTON COMP., VACUUM STAY, WIRE

1 1 1 1 1

16 17 18 19 20

16131-ZW9-801 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901

PLATE, SETTING BODY COMP., BYSTARTER VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET

1 1 1 1 1

07 . 07 . 2009

QTY

Notes

E - 19 Carburetor

2 Service item

TST 09 PC 001 KVBS

F.R.T.

No.

Part Number

Description

21 22 23 24 25

16180-KGH-971 16190-GEE-003 16199-KVB-901 93500-04008-1H 93500-04010-1H

JET, SLOW, #35 CAP, HOLDER TUBE SCREW, PAN, 4X8 SCREW, PAN, 4X10

1 1 1 2 2

26 27 28 29 30

93500-04012-0H 93500-05012-1H 93892-04008-18 93892-05012-18 95002-02089

SCREW, PAN, 4X12 SCREW, PAN, 5X12 SCREW-WASHER, 4X8 SCREW-WASHER, 5X12 CLIP, TUBE (B8)

3 2 1 2 1

31 32

95005-45330-50 99101-MAZ-1080

TUBE, 4.5X330 JET, MAIN, #108

1 1

07 . 07 . 2009

QTY

Notes

F-1 Headlight

Service item 2 4 5

F.R.T.

HEADLIGHT UNIT ............................ 0.5 SUB CORD, HEADLIGHT................. 0.3 BULB, HEADLIGHT .......................... 0.3 .NOTE: Same time for two units

BULB, POSITION LIGHT .................. 0.3 .NOTE: Same time for two units 11 HEADLIGHT ASSEMBLY .................. 0.5

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

32920-MN5-003 33110-KVB-N51 33113-KVB-T01 33150-KVB-N51 34901-KFV-B51

CLAMP, CORD HEADLIGHT UNIT PIPE, CP SOCKET ASSY., HEADLIGHT BULB, HEADLIGHT (12V 25/25W)

1 1 2 1 2

6 7 8 9 10 11

34905-KAN-W01 34908-GA7-701 53209-GAH-000 90101-GJ6-000 93901-34310 33100-KVB-N51

BULB, WINKER (12V 10W) BULB, WEDGE BASE (T10) (12V 3.4W) CLIP, HEADLIGHT BOLT, ADJUSTING SCREW, TAPPING, 4X12 LIGHT ASSY HEAD

2 2 2 2 1 1

07 . 07 . 2009

QTY

Notes

F-2 Meter

Service item

F.R.T.

4 5

METER ASSY., COMBINATION....... 0.6 SPEEDOMETER.............................. 0.6

6 7 8 9

LENS, METER................................. CASE, METER................................. INDICATOR, L.E.D........................... SOCKET ASSY., METER BULB.......

11 13 14

0.4 0.6 0.6 0.7

RELAY, WINKER.............................. 0.2 CABLE, SPEEDOMETER................ 0.3 CABLE, SPEEDOMETER INNER.... 0.1

No.

Part Number

Description

34908-GA7-701 34909-KVR-600 34908-KVE-900 34908-MB9-871 37121-ML7-671 37200-KVB-N51 37200-KVB-N61 37210-KVB-N51

BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 1.7W) BULB, WEDGE BASE (T10) (12V 1.7W) CLAMP SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPEEDOMETER COMP.

3 3 2 2 1 1 1 1

6 7 8 9 10

37211-KVB-T01 37213-KPH-701 37213-KVB-T01 37220-KVB-N51 37224-KVB-N51 37224-KVB-N61

LENS HOLDER, WINKER RELAY INDICATOR COMP., LED CASE ASSY. SOCKET COMP. SOCKET COMP.

1 1 1 1 1 1

11 12 13 14 15

37230-KVB-N51 37305-KE5-008 38301-KRS-971 38306-KK4-000 44830-KVB-900

PLATE ASSY., REFLECTING SCREW-WASHER, 3X22 RELAY COMP., WINKER SUSPENSION, WINKER RELAY CABLE COMP., SPEEDOMETER

1 3 1 1 1

16 17

44831-KVB-900 86150-KPG-901 86150-KPG-902 90035-166-008 90101-KY6-008 90108-KVB-900

CABLE, INNER EMBLEM, PRODUCT EMBLEM, PRODUCT SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 3X14 SCREW-WASHER, 3X16

1 1 1 2 1 2

1 2 3 4 5

18 19 20

TST 09 PC 001 KVBS

07 . 07 . 2009

QTY

Notes

F-2 Meter

Service item

F.R.T.

No.

Part Number

Description

21 22

90109-MZ5-008 91352-671-003 91352-671-004 91540-KPH-902 93894-05014-08 93903-25310

SCREW, TAPPING, 4X14 O-RING, 10X1.5 O-RING, 10X1.5 CLIP, HARNESS BAND SCREW-WASHER, 5X14 SCREW, TAPPING, 5X16

23 24 25

TST 09 PC 001 KVBS

07 . 07 . 2009

QTY

Notes

1 1 1 1 2 3

F-3 Handle Lever/ Switch/ Cable

Service item

1 3 4 5

F.R.T.

CABLE, THROTTLE.......................... SWITCH, LIGHTING ......................... SWITCH, STARTER .......................... SWITCH, DIMMER............................

1.4 0.3 0.3 0.3

6 SWITCH, HORN................................ 7 SWITCH, WINKER ............................ 8 SWITCH, REAR STOP : LEVER SIDE ..................................... SWITCH, STOP :BOTH .................... 9 CABLE, REAR BRAKE .....................

0.3 0.3

11 GRIP, THROTTLE ............................. 12 GRIP, HANDLE :LEFT....................... 15 LEVER, HANDLE :LEFT ................... LEVER, HANDLE :BOTH ..................

0.3 0.1 0.2 0.4

0.3 0.4 1.4

16 LEVER, PARKING LOCK .................. 0.2

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

17910-KVB-901 32101-KVB-N60 35150-KWW-A01 35160-KWW-A01 35170-KWW-A01

CABLE COMP., THROTTLE SUB CORD, FR. STOP SWITCH SWITCH UNIT, LIGHTING SWITCH UNIT, STARTER SWITCH UNIT, DIMMER

1 1 1 1 1

6 7 8 9 10

35180-KWW-A01 35200-KWW-A01 35340-KPH-901 43440-KVB-920 43450-KVB-N60

SWITCH UNIT, HORN SWITCH UNIT, WINKER SWITCH ASSY., FR. STOP CABLE COMP., FR. BRAKE CABLE COMP., RR. BRAKE

1 1 1 1 1

11 12 13 14 15

43455-KVB-900 53140-KVB-900 53166-KVB-900 53167-KFM-900 53168-KFM-900

CLAMPER, RR. BRAKE CABLE GRIP COMP., THROTTLE GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE

1 1 1 1 1

16 17 18 19 20

53172-KCW-J10 53173-KVB-920 53174-KVB-920 53176-GBL-870 53178-KVG-A20

BRACKET, L. HANDLE LEVER BAND, HANDLE BRACKET COVER, L. BRAKE LEVER BRACKET BOOT, BRAKE LEVER ROD LEVER, L. STEERING HANDLE

1 1 1 1 1

21 22 23 24 25

53184-KCW-J10 53185-KVB-920 53186-GBL-870 53188-KVB-920 88114-KVB-900

EQUALIZER COMP. ARM COMP., RR. BRAKE LOCK COVER, RR. BRAKE LOCK LEVER SPRING, BRAKE LOCK ARM RETURN CAP, LOCK NUT

1 1 1 1 2

07 . 07 . 2009

QTY

Notes

F-3 Handle Lever/ Switch/ Cable

Service item

TST 09 PC 001 KVBS

F.R.T.

No.

Part Number

Description

26 27 28 29 30

88210-KVB-930ZJ 88220-KVB-930ZJ 90115-GBL-870 90115-147-000 90117-MN5-000

MIRROR COMP., R. BLACK MIRROR COMP., L. BLACK SCREW, HANDLE LEVER PIVOT SCREW, HANDLE LEVER PIVOT, SCREW, PAN, 5X13

1 1 1 1 1

31 32 33 34 35

90302-KVB-T01 90314-KVB-900 93401-06020-00 93500-05012-0H 93500-05025-0A

NUT, U, 5MM NUT, LOCK BOLT-WASHER, 6X20 SCREW, PAN, 5X12 SCREW, PAN, 5X25

2 2 1 2 1

36 37

88110-KVB-930 88120-KVB-930

MIRROR ASSY R BACK MIRROR ASSY L BACK

1 1

07 . 07 . 2009

QTY

Notes

F-4

Fr. Brake Master Cylinder

Service item

1 2 6 10 12 13

F.R.T.

SWITCH, FRONT STOP..................... 0.2 SWITCH, STOP :BOTH ...................... 0.4 HOSE, FRONT BRAKE ...................... 0.8 .INCLUDES: Bleed brakes CYLINDER, FRONT BRAKE MASTER ............................................. 0.6 .INCLUDES: Bleed brakes DIAPHRAGM, FRONT BRAKE MASTER CYLINDER .......................... 0.1 PISTON SET, FRONT BRAKE MASTER ............................................. 0.6 .INCLUDES: Bleed brakes LEVER, HANDLE :RIGHT .................. 0.2 LEVER, HANDLE :BOTH ................... 0.4

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

35340-KWB-601 45126-KVB-N50 45156-KVB-T00 45157-KVB-T00 45500-KVB-N60 45500-KVB-T40

SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER A, BRAKE HOSE CLAMPER B, BRAKE HOSE CYLINDER ASSY., FR. MASTER CYLINDER ASSY., FR. MASTER

1 1 1 1 1 1

6 7 8 9 10

45504-410-003 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911

BOOT COMP. PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45521-GW0-911 45530-KVY-911 53175-KVG-A21 53198-GBL-870 53199-KVG-910

PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE SPRING, RETURN SPRING, BRAKE LEVER RETURN

1 1 1 1 1

16 17 18 19 20

90114-KVG-911 90145-KPH-B30 90545-300-000 90651-MA5-671 93600-04012-1G

BOLT, HANDLE LEVER BOLT, OIL, 10X22 WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12

1 2 4 1 2

21 22 23 24 25

93893-04012-17 94050-06000 95701-06012-00 95701-06022-00 95701-06014-00

SCREW-WASHER, 4X12 NUT, FLANGE, 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X14

1 1 1 2 1

07 . 07 . 2009

QTY

Notes

F-5 Handle Pipe / Handle Cover

Service item 1 2

F.R.T.

PIPE, STEERING HANDLE ................ 0.7 COVER, HANDLE :REAR ................... 0.5 COVER, HANDLE :BOTH ................... 0.7

TST 09 PC 001 KVBS

No.

Part Number

Description

53100-KVB-N50 53100-KVB-N60 53206-KVB-N50SBM

53206-KVB-N50DSM 53206-KVB-N50VSM 53206-KVB-N50WRD 53210-KVB-N60AFB

4 5

53210-KVB-N60PFW 53210-KVB-N60DGM 53210-KVB-N60CSR 53210-KVB-N60POV 90106-GN5-900 90302-GW3-980

PIPE COMP., STEERING HANDLE PIPE COMP., STEERING HANDLE COVER, HANDLE RR. *B195M* ....... SPORTY BLUE METALLIC *NHA30M* .... DIGITAL SILVER METALLIC *NH177M* ..... VOSTOK SILVER METALLIC *R258* ........... WINNING RED COVER SET, HANDLE FR. (WL) *NHB12M* ...... AFFINITY BLACK METALLIC *NH341P*....... PEARL FADELESS WHITE *NHA30M* .... DIGITAL SILVER METALLIC *R333C* .......... CANDY SCARLET RED *P101P* .......... PEARL ODYSSEY VIOLET BOLT, FLANGE, 10X50 NUT, SPRING, 4MM

6 7 8 9 10

90304-KGH-901 90501-KPH-880 90505-KPH-880 91422-KVB-900 93903-34380

NUT, U, 10MM COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, SPECIAL PAN, 5MM SCREW, TAPPING, 4X12

07 . 07 . 2009

QTY

Notes

1 1 1 (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 4

F-6 Steering Stem

Service item

3 4

RACE, STEERING BALL :UPPER... RACE, STEERING BALL :BOTH ..... RACE, STEERING BALL :LOWER .. RACE, STEERING BALL :BOTH .....

1.4 1.4 1.4 1.4

6 7

RACE, STEERING TOP CONE ....... 1.0 RACE, STEERING BOTTOM CONE ............................ 1.6

STEM OR SHAFT ASSY., STEERING ....................................... 1.4 THREAD, STEERING HEAD TOP... 1.0

F.R.T.

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

06530-GBG-B20 06531-GBG-B20 50301-GN5-901 50302-GN5-900 50306-GN5-900

BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL NUT, STEERING STEM LOCK

1 1 1 1 1

6 7 8 9 10

53211-GN5-900 53212-GN5-900 53214-GN5-900 53215-GN5-900 53216-GN5-830

RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING HEAD DUST WASHER, STEERING STEM NUT

1 1 1 1 1

11 12 13

53219-KVB-N50 53220-GN5-900 95801-10045-00

STEM SUB ASSY., STEERING THREAD COMP., STEERING HEAD BOLT, FLANGE, 10X45

1 1 4

07 . 07 . 2009

QTY

Notes

F-7 Front Fender

Service item 1

F.R.T.

FENDER, FRONT ................................ 0.1

No. 1

TST 09 PC 001 KVBS

Part Number

Description

61110-KVB-N50SBM 61110-KVB-N50AFB 61110-KVB-N50WRD 61110-KVB-N50CSR 61110-KVB-N50POV

FENDER, FR. (WL) *B195M 1* ...... SPORTY BLUE METALLIC *NHB12M* ...... AFFINITY BLACK METALLIC *R258* ............ WINNING RED *R333C* .......... CANDY SCARLET RED *P101P* .......... PEARL ODYSSEY VIOLET

1 1 1 1 1

90116-KVB-900

BOLT, FLANGE, 6MM

07 . 07 . 2009

QTY

Notes

F-8 Front Cover

Service item

1 4

F.R.T.

COWL, FRONT CENTER ................. 0.1 PANEL, INNER ................................. 1.0

TST 09 PC 001 KVBS

No.

Part Number

Description

64301-KVB-N50AFB

64301-KVB-N50PFW 64301-KVB-N50DSM 64301-KVB-N50CSR 64301-KVB-N50POV 64302-KVB-N50DSM

3 4 5

64302-KVB-N50AFB 64302-KVB-N50PFW 64302-KVB-N50CSR 64302-KVB-N50POV 64510-KEV-900 81110-KVB-930 81131-KVB-N50SBM 81131-KVB-N50DSM 81131-KVB-N50VSM 81131-KVB-N50WRD

COVER SET, FR. (WL) *NHB12M* ...... AFFINITY BLACK METALLIC *NH341P*........ PEARL FADELESS WHITE *NHA30M* .... DIGITAL SILVER METALLIC *R333C* .......... CANDY SCARLET RED *P101P* .......... PEARL ODYSSEY VIOLET COVER, FR. TOP *NHA30M* ..... DIGITAL SILVER METALLIC *NHB12M* .... AFFINITY BLACK METALLIC *NH341P* ...... PEARL FADELESS WHITE *R333C* ........ CANDY SCARLET RED *P101P* ......... PEARL ODYSSEY VIOLET CUSHION, FR. TOP COVER BRACKET, FR. NUMBER PLATE COVER, INNER UPPER *B195M* ........ SPORTY BLUE METALLIC *NHA30M* ..... DIGITAL SILVER METALLIC *NH177M* ...... VOSTOK SILVER METALLIC *R258* ............ WINNING RED

6 7 8 9 10

81132-GAH-000 81141-KVB-N50 90005-KY7-000 90107-KVB-900 90302-GW3-980

HOOK, LUGGAGE *NH1* BLACK COVER, INNER LOWER *NH1* BLACK SCREW, PAN, 6X6 BOLT, SPECIAL, 6MM NUT, SPRING, 4MM

1 1 2 1 12

11 12 13 14

93903-24480 93903-34380 93903-34480 95701-06032-00

SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X16 BOLT, FLANGE, 6X32

6 8 4 2

07 . 07 . 2009

QTY 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 2 1 1 (1) (1) (1)

Notes

F-9 Floor Panel

Service item 1 2 3 4

F.R.T.

SKIRT, FLOOR :RIGHT.................. SKIRT, FLOOR :BOTH................... SKIRT, FLOOR :LEFT..................... SKIRT, FLOOR :BOTH...................

0.1 0.1 0.1 0.1

COVER, UNDER............................ 0.5 STEP, FLOOR................................ 0.7

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

64308-KVB-N50 64310-KVB-N50 64340-KVB-N50 90107-KVB-900 90302-GW3-980

COVER, FR. LOWER ........ *NH1* BLACK STEP, FLOOR ................... *NH1* BLACK COVER, UNDER ............. *NH1* BLACK BOLT, SPECIAL, 6MM NUT, SPRING, 4MM

1 1 1 4 10

6 7

93404-06016-00 93903-24480

BOLT-WASHER, 6X16 SCREW, TAPPING, 4X16

4 8

07 . 07 . 2009

QTY

Notes

F - 10 Body Cover

Service item

1 2 3 4 5

F.R.T.

COVER, BODY :CENTER............... COVER, BODY SIDE :RIGHT.......... COVER, BODY SIDE :BOTH........... COVER, BODY SIDE :LEFT............. COVER, BODY SIDE :BOTH........... COVER, BODY :REAR..................... COVER, REAR UNDER...................

TST 09 PC 001 KVBS

0.2 0.6 0.8 0.7 0.8 0.1 0.1

No.

Part Number

Description

1 2

80151-KVB-N50 83500-KVB-N50AFB

3 4

83500-KVB-N50PFW 83500-KVB-N50DSM 83500-KVB-N50CSR 83500-KVB-N50POV 83520-KVB-T00ZA 83600-KVB-N50AFB

83600-KVB-N50PFW 83600-KVB-N50DSM 83600-KVB-N50CSR 83600-KVB-N50POV 83620-KVB-T00ZA

COVER, CENTER *NH1* BLACK COVER SET, R. BODY (WL) *NHB12M* ...... AFFINITY BLACK METALLIC *NH341P*........ PEARL FADELESS WHITE *NHA30M* .... DIGITAL SILVER METALLIC *R333C* .......... CANDY SCARLET RED *P101P* .......... PEARL ODYSSEY VIOLET COVER, R. BODY SIDE *NH1* BLACK COVER SET, L. BODY (WL) *NHB12M* ...... AFFINITY BLACK METALLIC *NH341P*........ PEARL FADELESS WHITE *NHA30M* .... DIGITAL SILVER METALLIC *R333C* .......... CANDY SCARLET RED *P101P* .......... PEARL ODYSSEY VIOLET COVER, L. BODY SIDE *NH1* BLACK

6 7 8 9 10

90114-KW7-900 90302-GW3-980 93903-24380 93903-24480 93903-34320

SCREW, VISOR SETTING NUT, SPRING, 4MM SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X12

07 . 07 . 2009

QTY 1 1 (1) (1) (1) (1) 1 1 (1) (1) (1) (1) 1 2 3 7 5 8

Notes

F - 11 Front Fork

Service item

F.R.T.

1 FORK ASSY., FRONT :RIGHT ........ 0.4 FORK ASSY., FRONT :BOTH ......... 0.5 2 SPRING, FRONT FORK :LEFT ......... 0.6 SPRING, FRONT FORK :RIGHT ...... 0.6 SPRING, FRONT FORK :BOTH ........ 0.9 3 (4,7,11) PIPE, FRONT FORK :LEFT . 0.7 PIPE, FRONT FORK :RIGHT ............ 0.7 PIPE, FRONT FORK :BOTH ............. 1.2 5 CASE, BOTTOM :RIGHT .................. 0.8 CASE, BOTTOM :BOTH .................... 1.4 12 SEAL SET, FRONT FORK :LEFT ...... 0.7 SEAL SET, FRONT FORK :RIGHT.... 0.7 SEAL SET, FRONT FORK :BOTH ..... 1.2 13 FORK ASSY., FRONT :LEFT ............. 0.4 FORK ASSY., FRONT :BOTH ........... 0.5

No.

Part Number

Description

QTY

1 2 3 4 5

51400-KVB-N51 51401-KVB-T01 51410-KVB-T01 51412-GN5-901 51420-KVB-N51

FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. FR. BOTTOM

1 2 2 2 1

6 7 8 9 10

51425-GN5-901 51437-KWB-601 51454-KEV-881 51456-KPH-901 51466-065-901

DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER RING, OIL SEAL STOPPER

2 2 2 2 2

11 12 13 14 15

51470-KWW-A01 51490-KGH-901 51500-KVB-N51 51520-KVB-N51 90116-KV3-701

PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. CASE, L. FR. BOTTOM BOLT, SOCKET, 8MM

2 2 1 1 2

16 17

90544-283-000 91356-GM0-003

WASHER, SPECIAL, 8MM O-RING

2 2

Notes

14 CASE, BOTTOM :LEFT ..................... 0.8 CASE, BOTTOM :BOTH .................... 1.4

TST 09 PC 001 KVBS

07 . 07 . 2009

F - 12

Front Brake Caliper

Service item

2 5

SHOE(PAD) SET, BRAKE :FRONT .. 0.1 (1) PISTON, FRONT BRAKE CALIPER ............................. 0.5 .INCLUDES: Bleed brakes .NOTE: Same time for two units

CALIPER, FRONT BRAKE :LEFT .... 0.4 .INCLUDES: Bleed brakes BRACKET, FRONT CALIPER ........... 0.2

F.R.T.

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

06451-MA7-405 06455-KVB-T01 43352-568-003 43353-461-771 45108-KVB-T01

SEAL SET, PISTON PAD SET, FR. BRAKE SCREW, BLEEDER CAP, BLEEDER SPRING, PAD

1 1 1 1 1

6 7 8 9 10

45111-MAJ-G41 45118-KVB-T01 45131-GZ0-006 45132-166-016 45133-MA3-006

RING, STOPPER PISTON BOLT, PIN BOOT, PIN BUSH BOOT B

1 1 1 1 1

11 12 13 14 15

45150-KVB-N51 45190-KVB-T01 45215-KPH-951 45216-166-006 90131-KPH-880

CALIPER SUB ASSY., L. FR. BRACKET SUB ASSY., FR. CALIPER PIN, HANGER WASHER, WAVE BOLT, TORX, 8X25

1 1 1 1 2

07 . 07 . 2009

QTY

Notes

F - 13 Front Wheel

Service item

F.R.T.

1 4 5

AXLE, FRONT WHEEL ................... 0.2 FRONT WHEEL............................... 0.8 FRONT TIRE(ONE) ......................... 0.7

6 7

TUBE, FRONT TIRE(ONE) ............. 0.7 GEARBOX ASSY., SPEEDOMETER ............................. 0.2 DISC, FRONT BRAKE .................... 0.3

10 13

(3) BEARING, FRONT WHEEL(ONE) .................... 0.4 .Replace 1 bearing add ................... 0.1

No.

Part Number

Description

1 2 3 4

44301-GN5-900 44311-KVB-910 44620-KVB-910 44650-KVB-940ZA

1 1 1

44711-KVB-931

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. DISTANCE WHEEL., FR. *NH303M* ..... MAT AXIS GRAY METALLIC TIRE, FR. (80/90-14 M/C 40P)

6 7 8 9 10

44712-KVB-931 44800-KVB-910 44806-KVB-911 44809-KFM-900 45351-KVB-911 45351-KVB-931

TUBE, TIRE BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER (21T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE DISK, FR. BRAKE

1 1 1 1 1 1

11 12 13

90105-KGH-900 90306-KGH-901 91052-KVB-901 91052-KVB-902 91251-KPH-901 91258-KM1-004

BOLT, BRAKE DISK, 8X24 NUT, U, 12MM BEARING, RADIAL BALL, 6201(U) BEARING, RADIAL BALL, 6201(U) DUST SEAL, 21X37X7 SEAL, SPEEDOMETER GEAR BOX

4 1 2 2 1 1

14 15

TST 09 PC 001 KVBS

07 . 07 . 2009

QTY

Notes

1 1

F - 14 Rear Wheel

Service item

F.R.T.

No.

1 2 3 4

SHOE(PAD) SET, BRAKE :REAR ....... REAR WHEEL ..................................... REAR TIRE(ONE) ............................... CAM, BRAKE :REAR ..........................

6 9

ARM, BRAKE :REAR .......................... 0.5 TUBE, REAR TIRE(ONE) .................... 0.7

TST 09 PC 001 KVBS

0.4 0.7 0.7 0.5

Part Number

Description

1 2

43130-KVB-930 42601-KVG-911ZA

3 4 5

42711-KVB-931 43141-KVB-900 43151-329-000

SHOE SET, BRAKE WHEEL COMP., RR. *NH303M* ....... MAT AXIS GRAY METALLIC TIRE, RR. (90/90-14M/C 46P) CAM, RR. BRAKE SPRING, BRAKE SHOE

1 1 1 2

6 7 8 9 10

43410-KVB-900 43459-GN5-760 43472-KVB-900 44712-KVB-931 90112-KVB-900

ARM, RR. BRAKE NUT, BRAKE ROD ADJUSTING SPRING, RR. BRAKE ARM TUBE, TIRE BOLT, FLANGE, 6X32

1 1 1 1 1

11 12 13

90305-KVB-901 90501-KBN-900 95015-32001

NUT, U, 16MM WASHER, 16MM JOINT B, BRAKE ARM

1 1 1

07 . 07 . 2009

QTY 1

Notes

F - 15 Seat / Luggage Box

Service item

F.R.T.

3 4 5

SEAT :DOUBLE................................. 0.1 HINGE, SEAT .................................... 0.1 CATCH, SEAT :REAR SIDE .............. 0.6

7 8 10

KEY, SEAT LOCK .............................. 0.6 CABLE, SEAT LOCK ......................... 0.6 BOX, LUGGAGE ............................... 0.2

RAIL, GRAB :REAR .......................... 0.1

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

75581-GN8-920 77200-KVB-N50 77215-KVY-900 77230-KVB-N50 77234-GN2-000

SPRING, LOCK KEY SETTING SEAT COMP., DOUBLE PIN, SEAT HINGE CATCH COMP., SEAT SPRING, SEAT LOCK

1 1 1 1 1

6 7 8 9 10

77236-GW0-000 77237-KVB-N50 77240-KTM-851 81250-KVB-N50 81251-KVB-N50

WASHER, SEAT LOCK COVER, SEAT CATCH LOCK ASSY., SEAT BOX, LUGGAGE COVER, LUGGAGE BOX

1 1 1 1 1

11 12

81252-KVB-900 84100-KVB-N50SBM

13 14 15

84100-KVB-N50DSM 84100-KVB-N50VSM 84100-KVB-N50WRD 90302-GW3-980 93404-06012-00 95011-61000

CAP, LUGGAGE BOX RAIL, RR. GRAB *B195M* .......... SPORTY BLUE METALLIC *NHA30M* ....... DIGITAL SILVER METALLIC *NH177M* ........ VOSTOK SILVER METALLIC *R258* ............ WINNING RED NUT, SPRING, 4MM BOLT-WASHER, 6X12 RUBBER A, STAND STOPPER

16 17

95701-08032-00 96001-06012-00

BOLT, FLANGE, 8X32 BOLT, FLANGE, 6X12

07 . 07 . 2009

QTY

Notes

1 (1) (1) (1) 5 4 2 4 2

F - 16 Fuel Tank

Service item

F.R.T.

1 COCK, FUEL AUTO .......................... 0.7 2 (3) SCREEN, FUEL STRAINER ........ 0.7 4 TANK, FUEL ...................................... 0.8 12 (13) FUEL TANK SENDING UNIT .... 0.7

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

16950-KJ9-752 16952-KJ9-752 16958-397-771 17510-KVB-930 17525-KBN-900

COCK ASSY., FUEL AUTO SCREEN SET, FUEL STRAINER O-RING, 9.0X1.3 TANK COMP., FUEL JOINT, FUEL TUBE

1 1 1 1 1

6 7 8 9 10

17525-KVB-901 17526-KVB-900 17620-KGH-600 17630-KVB-900 17631-KEV-900

TRAY, FUEL TUBE, DRAIN CAP, FUEL FILLER TUBE ASSY., FUEL PACKING, FUEL FILLER CAP

1 1 1 1 1

11 12 13 14 15

17635-KVB-900 37080-KVB-930 37801-GA7-700 37802-GA7-700 91540-KPH-902

TUBE, PRESSURE FUEL UNIT SET PACKING, BASE RETAINER, FUEL UNIT CLIP, HARNESS BAND

1 1 1 1 1

16 17 18 19

95002-02070 95002-02080 95002-80000 95701-08016-00

CLIP, TUBE (B7) CLIP, TUBE (B8) CLIP, TUBE (C12) BOLT, FLANGE, 8X16

2 2 1 2

07 . 07 . 2009

QTY

Notes

F - 17

Air Cleaner

Service item

F.R.T.

2 ELEMENT, AIR CLEANER ................ 0.2 7 CASE, AIR CLEANER ....................... 0.6 10 (9) COVER, AIR CLEANER CASE .... 0.2 12 TUBE, AIR CLEANER CONNECTING................................... 0.6

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

15771-551-000 17210-KVB-930 17212-KVB-900 17213-KVB-900 17215-KVB-900

CLIP, OIL DRAIN TUBE ELEMENT COMP., AIR CLEANER SEAL A, AIR CLEANER SEAL B, AIR CLEANER DUCT, AIR CLEANER

2 1 2 1 1

6 7 9 10

17218-KVB-900 17225-KVB-930 17234-KVB-900 17235-KVB-930

TUBE, BREATHER CASE SUB ASSY., AIR CLEANER COVER, AIR CLEANER DUCT COVER SUB ASSY., AIR CLEANER

1 1 1 1

11 12 13 14 15

17236-KVB-900 17253-KVB-900 17254-KVB-900 17261-KVB-900 17274-KVB-900

PLUG, AIR CLEANER DRAIN TUBE, AIR CLEANER CONNECTING BAND, CONNECTING TUBE (50) TUBE, AIR CLEANER DRAIN TUBE, AIR OPENING

1 1 1 1 1

16 17 18 19 20

17370-419-700 17626-KVB-900 93903-25510 95002-02130 95002-41200-08

PLUG, BREATHER TUBE COLLAR, AIR CLEANER SCREW, TAPPING, 5X25 CLIP, TUBE (B12.5) CLAMP, TUBE (D12)

1 3 6 2 2

21 22 23

95002-80000 95701-06025-00 87509-KVB-930

CLIP, TUBE (C12) BOLT, FLANGE, 6X25 LABEL, AIR CLEANER CASE COVER

1 3 1

07 . 07 . 2009

QTY

Notes

F - 17 - 1 Air Suction Valve

Service item

F.R.T.

1 5

RESONATOR .................................... 0.5 VALVE, SECONDARY AIR CONTROL .................................. 0.4

6 14

(7) PIPE, SECONDARY AIR .............. 0.2 (15) ELEMENT, SUB AIR CLEANER 0.2

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

17311-KVB-N50 17369-KB4-670 17554-MB0-000 17622-GB7-900 18600-KVB-901

RESONATOR CLIP, BREATHER TUBE CLIP, BREATHER TUBE RUBBER, CUSHION VALVE ASSY., AIR SUCTION

1 1 3 2 1

6 7 8 9 10

18640-KVB-900 18645-KVY-900 18651-KVB-900 18652-KVB-900 18654-KVB-N50

PIPE COMP., AIR FEED GASKET, AIR FEED PIPE TUBE A, AIR INJECTION CONTROL VALVE HOSE, AIR INJECTION CONTROL VALVE TUBE C, AIR INJECTION CONTROL VALVE

1 1 1 1 1

11 12 13 14 15

18655-KVB-900 18801-KVB-900 18804-KVB-900 18805-KVB-900 18835-KVB-900

TUBE, AIR SUCTION VALVE (PB) CASE, AIR CLEANER SEAL, AIR CLEANER ELEMENT, AIR CLEANER COVER SUB ASSY., AIR CLEANER

1 1 1 1 1

16 17 18 19 20

19509-KVB-900 90116-KVB-900 90501-124-000 90678-MN5-000 93404-06030-00

CLAMP, TUBE (D19) BOLT, FLANGE, 6MM WASHER, FR. COVER SETTING CLIP, FUEL HOSE BOLT-WASHER, 6X30

1 1 2 1 2

21 22 23 24 25

93903-25480 93903-45320 94050-06000 95002-02070 95701-06018-00

SCREW, TAPPING, 5X20 SCREW, TAPPING, 5X16 NUT, FLANGE, 6MM CLIP, TUBE BOLT, FLANGE, 6X18

1 2 2 2 3

07 . 07 . 2009

QTY

Notes

F - 18 Exhaust Mufï¬&#x201A;er

Service item 1 3 5

F.R.T.

GASKET, EXHAUST PIPE .................. 0.2 MUFFLER ........................................... 0.2 PROTECTOR, MUFFLER ................... 0.1

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

18291-KVB-900 18293-KSB-900 18300-KVB-N50 18316-KVB-900 90202-ZV0-000

GASKET, EX. PIPE RUBBER, PROTECTOR PACKING MUFFLER COMP., EX. COLLAR, MUFFLER PROTECTOR NUT, CAP, 6MM

1 2 1 2 2

6 7 8 9

95701-10040-07 95801-06016-02 18318-KVB-N50 18301-KVB-N50

BOLT, FLANGE, 10X40 BOLT, FLANGE, 6X16 PROTECTOR MUFFLER MUFFLER ASSY EXHAUST

2 2 1 1

07 . 07 . 2009

QTY

Notes

F - 19 Step

Service item

F.R.T.

1 DUCT, BELT COVER ......................... 0.6 5 BAR, PILLION STEP :RIGHT ............. 0.1 BAR, PILLION STEP :BOTH .............. 0.2 6 BAR, PILLION STEP :LEFT ............... 0.1 BAR, PILLION STEP :BOTH .............. 0.2 8 BRACKET, PILLION STEP :RIGHT .... 0.6 BRACKET, PILLION STEP :BOTH ..... 0.7 9 BRACKET, PILLION STEP :LEFT ...... 0.6 BRACKET, PILLION STEP :BOTH ..... 0.7

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

11345-KVB-900 11346-KVB-900 16223-GBF-830 50710-KET-600 50711-KET-600

DUCT, L. COVER GUARD, L. DUCT BAND, INSULATOR RUBBER, PILLION STEP BAR, R. PILLION STEP

1 1 1 2 1

6 7 8 9 10

50712-KET-600 50715-KE8-000 50715-KVB-N50 50716-KVB-N50 95801-10040-00

BAR, L. PILLION STEP PLATE, PILLION STEP SIDE BRACKET COMP., R. PILLION STEP BRACKET COMP., L. PILLION STEP BOLT, FLANGE, 10X40

1 2 1 1 4

11 12 13 14 15

93500-04025-0G 93903-34220 94101-06000 94201-16150 95015-81000

SCREW, PAN, 4X25 SCREW, TAPPING, 4X10 WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X15 PIN A, PILLION STEP

1 2 2 2 2

95018-34200

BAND, AIR CLEANER CONNECTING TUBE (34)

07 . 07 . 2009

QTY

Notes

F - 20 Stand / Kick Arm

Service item

F.R.T.

1 2 4 5

ARM, KICK STARTER ...................... STAND, MAIN................................... SPRING, MAIN STAND .................... BAR, SIDE STAND ...........................

13 14

SPRING, SIDE STAND .................... 0.1 SWITCH, SIDE STAND .................... 0.7

TST 09 PC 001 KVBS

0.1 0.4 0.2 0.2

No.

Part Number

Description

1 2 3 4 5

28300-KVB-900 50500-KVB-930 50503-KVB-900 50520-KVB-900 50530-KVB-N50

ARM ASSY., KICK STARTER STAND COMP., MAIN SHAFT, MAIN STAND SPRING, MAIN STAND BAR COMP., SIDE STAND

1 1 1 1 1

6 7 8 9 10

90108-MK6-670 90147-KVY-900 90203-KVB-900 92101-08025-0A 94101-10800

BOLT, SIDE STAND PIVOT BOLT, SWITCH SETTING NUT, SIDE STAND BOLT, HEX., 8X25 WASHER, PLAIN, 10MM

1 1 1 1 1

11 12 13 14

94201-30200 95011-61000 95014-72102 35700-KVB-N50

PIN, SPLIT, 3.0X20 RUBBER A, STAND STOPPER SPRING A, SIDE STAND SWITCH ASSY., SIDE STAND

1 1 1 1

07 . 07 . 2009

QTY

Notes

F - 21 Rear Cushion

Service item

F.R.T.

1 CUSHION ASSY., REAR ....................... 0.6

TST 09 PC 001 KVBS

No. 1 2 3 4 5

Part Number

Description

52400-KVB-941 52485-088-901 52486-GA7-003 95801-08032-00 95801-10035-00

CUSHION ASSY., RR. BUSH, RR. CUSHION RUBBER COLLAR, RUBBER BUSH BOLT, FLANGE, 8X32 BOLT, FLANGE, 10X35

07 . 07 . 2009

QTY 1 1 1 1 1

Notes

F - 22 Rear Fender

Service item 3

F.R.T.

FENDER, REAR ................................. 0.7

TST 09 PC 001 KVBS

No. 1 2 3 4 5

Part Number

Description

80104-KVB-900 80110-KVB-N60 90302-GW3-980 93404-06012-00 93903-24480

GUARD, SPLASH FENDER, RR. NUT, SPRING, 4MM BOLT-WASHER, 6X12 SCREW, TAPPING, 4X16

07 . 07 . 2009

QTY

Notes

1 1 1 3 3

F - 23

Front Winker

Service item

F.R.T.

(1) BASE, WINKER : RIGHT FRONT .................................. 0.4 BASE, WINKER :BOTH FRONT ....... 0.5

SOCKET, WINKER :RIGHT FRONT . 0.3 SOCKET, WINKER :BOTH FRONT... 0.3

(4) BASE, WINKER :LEFT FRONT .. 0.4 BASE, WINKER :BOTH FRONT ....... 0.5

SOCKET, WINKER :LEFT FRONT .... 0.3 SOCKET, WINKER :BOTH FRONT... 0.3

BULB, WINKER :FRONT................... 0.3 .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE .... 0.4

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

33113-KVB-T01 33402-KVB-N51 33403-KVB-N51 33407-KVB-T00 33452-KVB-N51

PIPE, CP LENS, R. FR. WINKER BASE ASSY., R. FR. WINKER RUBBER, PROTECTOR LENS, L. FR. WINKER

2 1 1 2 1

6 7 8 9 10

33453-KVB-N51 93903-34320 93911-24320 33400-KVB-N51 33450-KVB-N51

BASE ASSY., L. FR. WINKER SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 (PO) WINKER ASSY, R FR WINKER ASSY, L FR

1 8 2 1 1

07 . 07 . 2009

QTY

Notes

F - 24 Combination Light

Service item

F.R.T.

2 3 4

TAILLIGHT UNIT ................................... 0.7 SOCKET, TAILLIGHT ............................ 0.5 BULB, LICENSE LIGHT ........................ 0.1

BULB, TAILLIGHT ................................. 0.1 .NOTE: Same time for two units

BULB, WINKER :REAR ......................... 0.1 .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE ........ 0.4

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

32920-MN5-003 33700-KVB-N51 33701-KVB-T01 33702-KVB-T01 33704-KVB-N51

CLAMP, CORD LIGHT ASSY., RR. COMBINATION LENS COMP., TAILLIGHT LENS, WINKER HOUSING COMP., TAILLIGHT

1 1 1 1 1

6 7 8 9 10

33705-KVB-T01 34905-KAN-W01 34906-GB6-921 90302-SA4-003 93404-06012-00

PACKING BULB, WINKER (12V 10W) BULB, TAILLIGHT (12V 18/5W) NUT, SPRING, 4MM BOLT-WASHER, 6X12

1 2 1 2 2

11 12 13

93901-34310 93901-34580 93903-34320

SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X20 SCREW, TAPPING, 4X12

1 2 4

07 . 07 . 2009

QTY

Notes

F - 25 Battery

Service item

1 2

F.R.T.

BATTERY ........................................... 0.2 BOX, BATTERY ................................. 0.4

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

31500-KWW-A01 50381-KVB-N50 50382-KVB-N50 64227-KVB-930 92301-06012-0A

BATTERY (GTZ4V) BOX COMP., BATTERY BAND, BATTERY PLATE, GUARD BOLT, RECESSED, 6X12

1 1 1 1 2

6 7 8

94101-06000 95701-06010-00 83551-MB9-000

WASHER, PLAIN, 6MM BOLT, FLANGE, 6X10 GROMMET

2 3 1

07 . 07 . 2009

QTY

Notes

F - 26 Wire Harness

Service item

F.R.T.

2 IGNITION CONTROL MODULE........ 0.7 3 COIL, IGNITION................................. 0.7 5 RECTIFIER, REGULATE................... 0.3 6 HARNESS, WIRE.............................. 1.4 9 KEY SET............................................. 1.8 10 KEY, SHUTTER.................................. 1.1 .EXCLUDES: Key cutting 11 SWITCH, COMBINATION & LOCK.... 1.7 13 HORN(S)............................................ 0.1 15 RELAY, STARTER.............................. 0.2

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

30401-KVB-900 30410-KVB-N51 30500-KVB-901 30700-KVB-931 31600-KVB-N51

CUSHION, C.D.I. UNIT C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATOR

1 1 1 1 1

6 7 8 9 10

32100-KVB-N50 32412-MV4-000 33714-KL3-620 35010-KVB-N50 64225-KVB-N50

HARNESS, WIRE COVER, BATTERY TERMINAL RUBBER, TAILLIGHT BRACKET KEY SET STAY, HORN

1 1 2 1 1

11 13 14 15

35101-KVB-N50 38110-KTM-851 38117-KPH-880 38501-KVB-901

SWITCH ASSY., COMBINATION & LOCK HORN COMP.(HIGH) COLLAR, HORN SETTING RELAY COMP., STARTER

1 1 1 1

16 17 18 19 20

38506-KVB-931 90164-028-000 91540-KPH-901 91540-KPH-901 91540-S30-003

SUSPENSION, STARTER RELAY SCREW, U-LOCK FLAT, 6X12 CLIP, HARNESS BAND CLIP, HARNESS BAND CLIP, HARNESS BAND (151.5MM)

1 2 1 4 2

21 22 23 24 25

94050-06000 95701-06012-00 95701-06020-00 35110-KWW-A00 98200-31000

NUT, FLANGE, 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20 KEY SET, SHUTTER FUSE, BLADE (10A)

1 1 3 1 2

26 27 28

98200-31500 64225-KVB-N50 95801-08012-00

FUSE, BLADE (15A) STAY, HORN BOLT, FLANGE, 8X12

2 1 1

07 . 07 . 2009

QTY

Notes

F - 27 Frame Body

Service item

F.R.T.

BODY, FRAME .................................... 5.3 .INCLUDES: Engine removal and installation

LINK, ENGINE HANGER .................... 1.2 .INCLUDES: Engine removal and installation

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

50100-KVB-N50 50350-KVB-900 50352-KVB-900 80103-KVB-900 90105-KVB-900

BODY COMP., FRAME LINK ASSY., ENGINE HANGER RUBBER, LINK STOPPER GUARD, R. SPLASH BOLT, FLANGE, 10X250

1 1 1 1 1

6 7 8

90106-GCC-000 90304-KGH-901 90672-KVB-N50

BOLT, FLANGE, 10X238 NUT, U, 10MM STRAP, CABLE

1 2 1

07 . 07 . 2009

QTY

Notes

F - 28 Reserve Tank

Service item

F.R.T.

1 TANK, RADIATOR RESERVE............

0.6

3 TUBE, RADIATOR RESERVE TANK.. 0.3

TST 09 PC 001 KVBS

No.

Part Number

Description

1 2 3 4 5

19101-KVB-900 19104-KVB-930 19108-KVB-900 90116-KVB-900 95002-02100

TANK, RESERVE CAP, RESERVE TANK HOSE, RESERVE TANK BOLT, FLANGE, 6MM CLIP, TUBE (B10)

1 1 1 2 3

95005-55700-20

TUBE, 5.3X700 (95005-55001-20M)

07 . 07 . 2009

QTY

Notes

F - 29 Tools

Service item

F.R.T.

No. 1 2 3 4 5

TST 09 PC 001 KVBS

Part Number

Description

83642-171-000 89102-538-000 89103-538-000 99003-20000 89216-KVY-960

BAG, OWNERS MANUAL DRIVER, SCREW (NO.2 + -) GRIP DRIVER 2, PLUS SCREW (NO.3) WRENCH, SPARK PLUG

07 . 07 . 2009

QTY 1 1 1 1 1

Notes

F - 30 Caution Label

Service item

F.R.T.

No. 1 2 3 4 5

TST 09 PC 001 KVBS

Part Number

Description

87503-KVB-930 87505-KVB-930 87506-KPH-880 87560-KVB-930 87586-KVB-930

LABEL, COOLANT INFORMATION LABEL, TIRE MARK, BATTERY CAUTION LABEL, DRIVE CAUTION LABEL, FUEL

07 . 07 . 2009

QTY

Notes

1 1 1 1 1

F - 31 Mark / Stripe

Service item

TST 09 PC 001 KVBS

F.R.T.

No.

Part Number

Description

1 2

871X1-KVB-N60ZAL 871X1-KVB-N60ZAR

STRIPE, L - BLACK SILVER STRIPE, R - BLACK SILVER

1 2

871X1-KVB-N60ZBL 871X1-KVB-N60ZBR

STRIPE, L - WHITE RED STRIPE, R - WHITE RED

(1) (1)

1 2

871X1-KVB-N60ZCL 871X1-KVB-N60ZCR

STRIPE, L - SILVER BLUE STRIPE, R - SILVER BLUE

(1) (1)

1 2

871X1-KVB-N60ZDL 871X1-KVB-N60ZDR

STRIPE, L - RED SILVER STRIPE, R - RED SILVER

(1) (1)

1 2

871X1-KVB-N60ZEL 871X1-KVB-N60ZER

STRIPE, L - VIOLET SILVER STRIPE, R - VIOLET SILVER

(1) (1)

07 . 07 . 2009

QTY 1 1

Notes

INDEKS PART NUMBER Part Number (06000) 06451-MA7-405 06455-KVB-T01 06530-GBG-B20 06531-GBG-B20 (11000) 11100-KVB-930 11103-KVB-901 11103-KVB-901 11103-KVB-930 11108-KVB-900 11200-KVB-901 11203-KVB-901 11204-KGF-900 11205-GBC-300 11205-GBC-300 11205-GW3-931 11205-GW3-980 11211-KVB-900 11214-KVB-901 11216-KVB-900 11217-KVB-901 11230-KVB-900 11241-KVB-900 11331-KVB-900 11335-KVB-900 11340-KVB-N50 11342-KVB-900 11343-KVB-900 11344-GW3-980 11344-KVB-900 11345-KVB-900 11346-KVB-900 11350-KVB-900 11395-KVB-900 (12000) 12100-KVB-900 12160-KVB-900 12171-KVB-900 12191-KVB-900 12200-KVB-900 12204-KVB-305 12209-GB4-681 12211-KVB-900 12215-KVB-900 12251-KVB-902 12310-KVB-900 12361-035-000

Block No

F12 F12 F6 F6 E9 E9 E17 E9 E16 E17 E17 E16 E9 E17 E12 E17 E16 E9 E9 E9 E13 E16 E6 E8 E13 E13 E13 E13 E13 F19 F19 E13 E13 E5 E5 E5 E5 E2 E2 E3 E2 E3 E2 E1 E17

Part Number 12391-KVB-900 (13000) 13000-KVB-N50 13011-KVB-T00 13021-KVB-T00 13031-KVB-T00 13041-KVB-T00 13051-KVB-T00 13101-KVB-N50 13102-KVB-N50 13103-KVB-N50 13104-KVB-N50 13105-KVB-N50 13111-087-000 13115-GN5-910 (14000) 14100-KVB-900 14102-KVB-900 14106-KVB-900 14107-KVB-900 14108-KVB-900 14321-KVB-900 14401-KVB-901 14430-KVB-900 14440-KVB-900 14451-KVB-900 14461-KVB-900 14510-KVB-900 14520-KSS-901 14531-KVB-900 14560-KCW-851 14611-KVB-900 14711-KVB-900 14721-KVB-900 14751-KVB-900 14761-KVB-900 14771-GB4-680 14775-KVB-900 14781-MA6-000 (15000) 15100-KVB-900 15130-KVB-900 15133-KVB-900 15331-KVB-900 15332-KVB-900 15421-107-000 15421-KPL-900 15426-KVB-900

Block No E1 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E3 E3 E3 E3 E3 E3 E4 E3 E3 E3 E3 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E3 E3 E11 E11 E11 E11 E11 E17 E17 E17

Part Number 15651-KVB-900 15771-551-000 (16000) 16010-KGF-911 16012-KVB-N51 16013-KRP-981 16015-KVB-901 16016-KRP-981 16028-KVB-901 16037-KCW-000 16046-KVB-N51 16048-KVB-N51 16050-KVB-902 16075-GHB-640 16100-KVB-N51 16107-GCC-000 16111-KVB-902 16119-KVB-901 16131-ZW9-801 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901 16180-KGH-971 16190-GEE-003 16199-KVB-901 16201-KVB-900 16222-MV4-300 16223-GBF-830 16236-KVB-900 16950-KJ9-752 16952-KJ9-752 16958-397-771 (17000) 17110-KVB-900 17210-KVB-930 17212-KVB-900 17213-KVB-900 17215-KVB-900 17218-KVB-900 17225-KVB-930 17234-KVB-900 17235-KVB-930 17236-KVB-900 17253-KVB-900 17254-KVB-900 17256-KVB-900 17257-KVB-900 17261-KVB-900

Block No E9 F17 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E20 E21 E22 E2 E2 F19 E13 F16 F16 F16 E2 F17 F17 F17 F17 F17 F17 F17 F17 F17 F17 F17 E2 E2 F17

Part Number 17274-KVB-900 17311-KVB-N50 17369-KB4-670 17370-419-700 17510-KVB-930 17525-KBN-900 17525-KVB-901 17526-KVB-900 17554-MB0-000 17620-KGH-600 17622-GB7-900 17626-KVB-900 17630-KVB-900 17631-KEV-900 17635-KVB-900 17910-KVB-901 (18000) 18291-KVB-900 18293-KSB-900 18300-KVB-N50 18301-KVB-N50 18316-KVB-900 18318-KVB-N50 18600-KVB-901 18640-KVB-900 18645-KVY-900 18651-KVB-900 18652-KVB-900 18654-KVB-N50 18655-KVB-900 18801-KVB-900 18804-KVB-900 18805-KVB-900 18835-KVB-900 (19000) 19010-KVB-901 19010-KVB-N51 19037-KVB-902 19037-KVB-930 19046-KVB-902 19046-KVB-930 19101-KVB-900 19104-KVB-930 19108-KVB-900 19109-GET-003 19151-KVB-930 19160-KVB-900 19200-KVB-N50 19215-KVB-T00

Block No F17 F17-1 F17-1 F17 F16 F16 F16 F16 F17-1 F16 F17-1 F17 F16 F16 F16 F3 F18 F18 F18 F18 F18 F18 F17-1 F17-1 F17-1 F17-1 F17-1 F17-1 F17-1 F17-1 F17-1 F17-1 F17-1 E7 E7 E7 E7 E7 E7 F28 F28 F28 E7 E6 E7 E8 E8

Part Number 19216-KVB-900 19217-MAL-300 19221-KVB-N50 19225-KVB-901 19226-KVB-900 19232-KVB-900 19240-KVB-900 19300-KVB-901 19381-KVB-900 19422-KVB-900 19501-KVB-900 19502-KVB-900 19504-KVB-900 19505-KVB-900 19507-KVB-900 19509-KVB-900 19510-KVB-900 (21000) 21200-KVB-901 21395-KVB-900 (22000) 22011-GCC-770 22100-KVB-900 22102-KVY-900 22105-KVY-960 22110-KVB-900 22123-KVB-900 22131-KVB-900 22350-KVB-900 22361-KVB-900 22401-KVB-900 22535-KVB-900 22804-GB2-000 (23000) 23100-KVB-901 23205-KVB-900 23224-KVB-900 23225-KSY-900 23226-KVB-900 23233-KVB-900 23237-GY6-940 23238-KVB-900 23411-KVG-900 23421-KVB-900 23422-KVG-900 23430-KVB-900 23531-MG2-790

Block No E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E7 E7 E7 E8 E7 F17-1 E6 E16 E16 E14 E15 E14 E14 E14 E14 E14 E15 E15 E15 E15 E15

E15 E15 E15 E15 E15 E15 E15 E15 E16 E16 E16 E16 E17

07.07.2009

INDEKS PART NUMBER Part Number

(28000) 28120-KVB-901 28150-KVB-900 28223-GCC-000 28230-KVB-T00 28250-KVB-T00 28253-KVB-900 28255-GS6-000 28281-GCC-000 28300-KVB-900 (30000) 30401-KVB-900 30410-KVB-N51 30500-KVB-901 30700-KVB-931 (31000) 31110-KVB-931 31120-KVB-N51 31204-KG8-004 31206-GW3-004 31210-KVY-961 31213-KEE-630 31500-KWW-A01 31600-KVB-N51 (32000) 32100-KVB-N50 32101-KVB-N60 32105-KVB-N51 32412-MV4-000 32920-MN5-003 32920-MN5-003 32961-KVB-900 32962-KVB-900 (33000) 33100-KVB-N51 33110-KVB-N51 33113-KVB-T01 33113-KVB-T01 33150-KVB-N51 33400-KVB-N51 33402-KVB-N51 33403-KVB-N51 33407-KVB-T00 33450-KVB-N51 33452-KVB-N51 33453-KVB-N51 33700-KVB-N51 33701-KVB-T01 33702-KVB-T01 07.07.2009

Block No

E12 E12 E14 E14 E14 E14 E14 E14 F20 F26 F26 F26 F26 E10 E10 E12 E12 E12 E12 F25 F26 F26 F3 E12 F26 F1 F24 E8 E10 F1 F1 F1 F23 F1 F23 F23 F23 F23 F23 F23 F23 F24 F24 F24

Part Number 33704-KVB-N51 33705-KVB-T01 33714-KL3-620 (34000) 34901-KFV-B51 34905-KAN-W01 34905-KAN-W01 34906-GB6-921 34908-GA7-701 34908-GA7-701 34908-KVE-900 34908-MB9-871 34909-KVR-600 (35000) 35010-KVB-N50 35101-KVB-N50 35110-KWW-A00 35150-KWW-A01 35160-KWW-A01 35170-KWW-A01 35180-KWW-A01 35200-KWW-A01 35340-KPH-901 35340-KWB-601 35700-KVB-N50 (37000) 37080-KVB-930 37121-ML7-671 37200-KVB-N51 37200-KVB-N61 37210-KVB-N51 37211-KVB-T01 37213-KPH-701 37213-KVB-T01 37220-KVB-N51 37224-KVB-N51 37224-KVB-N61 37230-KVB-N51 37305-KE5-008 37801-GA7-700 37802-GA7-700 37870-HW1-671 (38000) 38110-KTM-851 38117-KPH-880 38301-KRS-971 38306-KK4-000 38501-KVB-901 38506-KVB-931

Block No F24 F24 F26 F1 F1 F24 F24 F1 F2 F2 F2 F2 F26 F26 F26 F3 F3 F3 F3 F3 F3 F4 F20 F16 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F16 F16 E2 F26 F26 F2 F2 F26 F26

Part Number (42000) 42711-KVB-931 (43000) 43130-KVB-930 43141-KVB-900 43151-329-000 43352-568-003 43353-461-771 43410-KVB-900 43440-KVB-920 43450-KVB-N60 43455-KVB-900 43459-GN5-760 43472-KVB-900 (44000) 44301-GN5-900 44311-KVB-910 44620-KVB-910 44650-KVB-940ZA 44711-KVB-931 44712-KVB-931 44712-KVB-931 44800-KVB-910 44806-KVB-911 44809-KFM-900 44830-KVB-900 44831-KVB-900 (45000) 45108-KVB-T01 45111-MAJ-G41 45118-KVB-T01 45126-KVB-N50 45131-GZ0-006 45132-166-016 45133-MA3-006 45150-KVB-N51 45156-KVB-T00 45157-KVB-T00 45190-KVB-T01 45215-KPH-951 45216-166-006 45351-KVB-911 45351-KVB-931 45500-KVB-N60 45500-KVB-T40 45504-410-003 45512-MA6-006 45513-GW0-911 45517-GW0-751

Block No

F14 F14 F14 F14 F12 F12 F14 F3 F3 F3 F14 F14 F13 F13 F13 F13 F13 F13 F14 F13 F13 F13 F2 F2 F12 F12 F12 F4 F12 F12 F12 F12 F4 F4 F12 F12 F12 F13 F13 F4 F4 F4 F4 F4 F4

Part Number 45520-GW0-911 45521-GW0-911 45530-KVY-911 (50000) 50100-KVB-N50 50301-GN5-901 50302-GN5-900 50306-GN5-900 50350-KVB-900 50352-KVB-900 50381-KVB-N50 50382-KVB-N50 50500-KVB-930 50503-KVB-900 50520-KVB-900 50530-KVB-N50 50710-KET-600 50711-KET-600 50712-KET-600 50715-KE8-000 50715-KVB-N50 50716-KVB-N50 (51000) 51400-KVB-N51 51401-KVB-T01 51410-KVB-T01 51412-GN5-901 51420-KVB-N51 51425-GN5-901 51437-KWB-601 51454-KEV-881 51456-KPH-901 51466-065-901 51470-KWW-A01 51490-KGH-901 51500-KVB-N51 51520-KVB-N51 (52000) 52400-KVB-941 52485-088-901 52486-GA7-003 (53000) 53100-KVB-N50 53100-KVB-N60 53140-KVB-900 53166-KVB-900 53167-KFM-900 53168-KFM-900 53172-KCW-J10

Block No F4 F4 F4 F27 F6 F6 F6 F27 F27 F25 F25 F20 F20 F20 F20 F19 F19 F19 F19 F19 F19 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F21 F21 F21 F5 F5 F3 F3 F3 F3 F3

Part Number 53173-KVB-920 53174-KVB-920 53175-KVG-A21 53176-GBL-870 53178-KVG-A20 53184-KCW-J10 53185-KVB-920 53186-GBL-870 53188-KVB-920 53198-GBL-870 53199-KVG-910 53206-KVB-N50 53209-GAH-000 53210-KVB-N60 53211-GN5-900 53212-GN5-900 53214-GN5-900 53215-GN5-900 53216-GN5-830 53219-KVB-N50 53220-GN5-900 (61000) 61110-KVB-N50 (64000) 64225-KVB-N50 64225-KVB-N50 64227-KVB-930 64301-KVB-N50 64302-KVB-N50 64308-KVB-N50 64310-KVB-N50 64340-KVB-N50 64510-KEV-900 75581-GN8-920 (77000) 77200-KVB-N50 77215-KVY-900 77230-KVB-N50 77234-GN2-000 77236-GW0-000 77237-KVB-N50 77240-KTM-851 (80000) 80103-KVB-900 80104-KVB-900 80110-KVB-N60 80151-KVB-N50 (81000) 81110-KVB-930

Block No F3 F3 F4 F3 F3 F3 F3 F3 F3 F4 F4 F5 F1 F5 F6 F6 F6 F6 F6 F6 F6 F7 F26 F26 F25 F8 F8 F9 F9 F9 F8 F15 F15 F15 F15 F15 F15 F15 F15 F27 F22 F22 F10 F8

INDEKS PART NUMBER Part Number 81131-KVB-N50 81132-GAH-000 81141-KVB-N50 81250-KVB-N50 81251-KVB-N50 81252-KVB-900 (83000) 83500-KVB-N50 83520-KVB-T00ZA 83551-MB9-000 83600-KVB-N50 83620-KVB-T00ZA 83642-171-000 (84000) 84100-KVB-N50 86150-KPG-901 86150-KPG-902 (87000) 871X1-KVB-N60ZAL 871X1-KVB-N60ZAR 871X1-KVB-N60ZBL 871X1-KVB-N60ZBR 871X1-KVB-N60ZCL 871X1-KVB-N60ZCR 871X1-KVB-N60ZDL 871X1-KVB-N60ZDR 871X1-KVB-N60ZEL 871X1-KVB-N60ZER 87503-KVB-930 87505-KVB-930 87506-KPH-880 87509-KVB-930 87560-KVB-930 87586-KVB-930 (88000) 88110-KVB-930 88114-KVB-900 88120-KVB-930 88210-KVB-930ZJ 88220-KVB-930ZJ (89000) 89102-538-000 89103-538-000 89216-KVY-960 (90000) 90002-GFC-900 90002-KGH-900 90005-KY7-000 90005-KY7-000

Block No F8 F8 F8 F15 F15 F15 F10 F10 F25 F10 F10 F29 F15 F2 F2 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F30 F30 F30 F17 F30 F30 F3 F3 F3 F3 F3 F29 F29 F29 E11 E10 E4 F8

Part Number 90012-333-000 90016-GAM-690 90017-GCC-000 90031-KVB-900 90032-KVB-900 90035-166-008 90083-KVB-900 90101-GJ6-000 90101-KY6-008 90103-GET-003 90105-KGH-900 90105-KVB-900 90106-GCC-000 90106-GN5-900 90107-KVB-900 90107-KVB-900 90108-KVB-900 90108-MK6-670 90109-MZ5-008 90112-KVB-900 90114-KVG-911 90114-KW7-900 90115-147-000 90115-GBL-870 90116-KV3-701 90116-KVB-900 90116-KVB-900 90116-KVB-900 90117-MN5-000 90131-KPH-880 90145-KPH-B30 90147-KVY-900 90164-028-000 90201-GCC-000 90202-KN7-670 90202-ZV0-000 90203-KVB-900 90206-001-000 90302-GW3-980 90302-GW3-980 90302-GW3-980 90302-GW3-980 90302-GW3-980 90302-GW3-980 90302-KVB-T01 90302-SA4-003 90304-KGH-901 90304-KGH-901 90305-KVB-901

Block No E3 E17 E1 E9 E17 F2 E3 F1 F2 E7 F13 F27 F27 F5 F8 F9 F2 F20 F2 F14 F4 F10 F3 F3 F11 F7 F17-1 F28 F3 F12 F4 F20 F26 E2 E15 F18 F20 E3 F5 F8 F9 F10 F15 F22 F3 F24 F5 F27 F14

Part Number

Block No

90306-KGH-901 90314-KVB-900 90401-GCC-000 90412-329-000 90426-KVB-900 90439-443-740 90439-SB2-010 90441-GY6-940 90463-ML7-000 90474-333-000 90501-124-000 90501-KBN-900 90501-KPH-880 90505-KPH-880 90543-MV9-670 90544-283-000 90545-300-000 90583-KVB-900 90605-166-720 90651-MA5-671 90652-KVB-900 90672-KVB-N50 90672-SA0-003 90678-MN5-000 90678-MR1-690 90701-KFM-900 90701-KFM-900 90701-MF5-003 90702-KFM-900 90702-KFM-900 90702-KFM-900 90702-KVB-900 90741-003-010 (91000) 91001-KCW-003 91001-KE6-831 91002-GA7-701 91002-GA7-702 91002-KVB-930 91005-KVB-900 91007-KVB-901 91007-KVB-902 91009-KVB-901 91009-KVY-961 91052-KVB-901 91052-KVB-902 91109-KVY-901 91201-434-003 91201-KVB-901

F13 F3 E2 E14 E14 E14 E10 E15 E8 E17 F17-1 F14 F5 F5 E1 F11 F4 E7 E15 F4 E13 F27 E8 F17-1 E7 E2 E5 E7 E11 E13 E16 E9 E18 E15 E16 E15 E15 E17 E13 E16 E16 E16 E15 F13 F13 E15 E16 E8

Part Number 91202-KJ9-003 91202-KVB-901 91203-436-004 91211-KN7-671 91211-PE9-003 91251-KPH-901 91255-KVB-901 91255-KVB-902 91258-KM1-004 91301-GR0-004 91301-KVB-900 91302-001-020 91306-MG3-000 91307-035-000 91307-PK2-005 91309-KEE-630 91352-671-003 91352-671-004 91356-GM0-003 91384-KVB-900 91422-KVB-900 91540-KPH-901 91540-KPH-901 91540-KPH-902 91540-KPH-902 91540-S30-003 (92000) 92101-08025-0A 92301-06012-0A 92800-12000 92900-06012-0B (93000) 93401-06020-00 93404-06012-00 93404-06012-00 93404-06012-00 93404-06016-00 93404-06030-00 93500-04008-1H 93500-04010-1H 93500-04012-0H 93500-04025-0G 93500-05012-0H 93500-05012-1H 93500-05025-0A 93500-05025-0H 93600-04012-1G 93892-04006-08 93892-04008-18

Block No E17 E17 E8 E15 E13 F13 E16 E16 F13 E4 E8 E17 E4 E9 E2 E12 F2 F2 F11 E15 F5 F26 F26 F2 F16 F26 F20 F25 E9 E2 F3 F15 F22 F24 F9 F17-1 E23 E24 E25 F19 F3 E26 F3 E2 F4 E12 E27

Part Number 93892-05012-18 93892-05016-08 93893-04012-17 93894-05014-08 93901-34120 93901-34310 93901-34310 93901-34580 93903-24380 93903-24480 93903-24480 93903-24480 93903-24480 93903-25310 93903-25480 93903-25510 93903-34120 93903-34220 93903-34320 93903-34320 93903-34320 93903-34380 93903-34380 93903-34480 93903-45320 93911-24320 (94000) 94030-12200 94030-14200 94050-06000 94050-06000 94050-06000 94050-12000 94101-06000 94101-06000 94101-10800 94109-12000 94201-16150 94201-30200 94301-08100 94301-08100 94510-20000 94511-16000 94520-28000 94520-52150 94540-04018 (95000) 95002-02070 95002-02070

Block No E28 E12 F4 F2 E11 F1 F24 F24 F10 F8 F9 F10 F22 F2 F17-1 F17 E13 F19 F10 F23 F24 F5 F8 F8 F17-1 F23 E15 E14 F4 F17-1 F26 E10 F19 F25 F20 E9 F19 F20 E6 E8 E16 E14 E15 E17 E3 F16 F17-1 07.07.2009

INDEKS PART NUMBER Part Number 95002-02080 95002-02089 95002-02100 95002-02130 95002-41200-08 95002-50000 95002-80000 95002-80000 95002-80000 95005-45330-50 95005-55700-20 95011-61000 95011-61000 95014-72102 95015-32001 95015-81000 95018-34200 95701-06010-00 95701-06012-00 95701-06012-00 95701-06014-00 95701-06014-00 95701-06014-00 95701-06016-00 95701-06016-00 95701-06018-00 95701-06018-00 95701-06020-00 95701-06022-00 95701-06022-00 95701-06025-00 95701-06025-00 95701-06025-00 95701-06025-00 95701-06030-00 95701-06030-00 95701-06032-00 95701-06032-00 95701-06035-00 95701-06035-00 95701-06040-00 95701-06055-00 95701-06055-00 95701-06070-00 95701-06080-00 95701-06100-00 95701-06115-00 95701-08012-00

07.07.2009

Block No F16 E29 F28 F17 F17 E16 E13 F16 F17 E30 F28 F15 F20 F20 F14 F19 F19 F25 F4 F26 E5 E16 F4 E6 E17 E8 F17-1 F26 E4 F4 E6 E7 E8 F17 E8 E16 E2 F8 E6 E8 E16 E8 E9 E9 E9 E2 E9 E17

Part Number 95701-08016-00 95701-08032-00 95701-10040-07 95801-06016-02 95801-08012-00 95801-08032-00 95801-10035-00 95801-10040-00 95801-10045-00 (96000) 96001-06012-00 96001-06012-00 96001-06014-00 96001-06016-00 96001-06020-00 96001-06025-00 96001-06035-00 96001-06035-00 96001-06085-00 96100-63010-00 96100-63020-00 96600-06022-07 96700-06022-00 (98000) 98059-57916 98059-57926 98200-31000 98200-31500 (99000) 99003-20000 99101-MAZ-1080

Block No F16 F15 F18 F18 F26 F21 F21 F19 F6 E9 F15 E13 E16 E8 E6 E12 E13 E13 E17 E17 E13 E10 E2 E2 F26 F26 F29 E31

Part Number

Block No

Part Number

Block No

Part Number

Block No

INDEKS DESCRIPTION Part Number

Block No

(A)

ARM ASSY., KICK STARTER ARM COMP., EX. VALVE ROCKER ARM COMP., IN. VALVE ROCKER ARM COMP., RR. BRAKE LOCK ARM, RR. BRAKE AXLE, FR. WHEEL

(B)

F20 E3 E3 F3 F14 F13

BAG, OWNERS MANUAL F29 BALL SET, STEEL, #6X23 F6 BALL SET, STEEL, #6X29 F6 BAND, AIR CLEANER F19 BAND, BATTERY F25 BAND, CONNECTING TUBE (50) F17 BAND, HANDLE BRACKET F3 BAND, INSULATOR E2 BAND, INSULATOR F19 BAR COMP., SIDE STAND F20 BAR, L. PILLION STEP F19 BAR, R. PILLION STEP F19 BASE ASSY., L. FR. WINKER F23 BASE ASSY., R. FR. WINKER F23 BATTERY (GTZ4V) F25 BEARING COMP., RADIAL BALL E13 BEARING, NEEDLE, 20X29X18 E15 BEARING, RADIAL BALL E17 BEARING, RADIAL BALL, 60/22 UU E16 BEARING, RADIAL BALL, 6201 E16 BEARING, RADIAL BALL, 6201(U) F13 BEARING, RADIAL BALL, 6204 E16 BEARING, RADIAL BALL, 6301 E17 BEARING, RADIAL BALL, 6302 E17 BEARING, RADIAL BALL, 6902U E15 BELT, DRIVE E15 BODY COMP., BYSTARTER E19 BODY COMP., FRAME F27 BOLT A, STUD, 7X193.5 E9 BOLT B, STUD, 7X198.5 E17 BOLT, ADJUSTING F1 BOLT, BRAKE DISK, 8X24 F13 BOLT, DRAIN E7 BOLT, DRAIN PLUG, 12MM E9 BOLT, FLANGE, 10X238 F27 BOLT, FLANGE, 10X250 F27 BOLT, FLANGE, 10X35 F21 BOLT, FLANGE, 10X40 F18 BOLT, FLANGE, 10X40 F19 BOLT, FLANGE, 10X45 F6

Part Number BOLT, FLANGE, 10X50 BOLT, FLANGE, 5X14 BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X100 BOLT, FLANGE, 6X115 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X80 BOLT, FLANGE, 6X85 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X16

Block No F5 E10 F7 F17-1 F28 F25 E2 E9 E9 F4 F15 F26 E5 E13 E16 F4 E6 E16 E17 F18 E8 F17-1 E8 F26 E4 F4 E6 E6 E7 E8 F17 E8 E16 E2 F8 F14 E6 E8 E12 E13 E16 E8 E9 E9 E9 E13 E17 F26 F16

Part Number

Block No

BOLT, FLANGE, 8X32 BOLT, FLANGE, 8X32 BOLT, HANDLE LEVER BOLT, HEAD COVER BOLT, HEX., 6X30 BOLT, HEX., 8X25 BOLT, OIL, 10X22 BOLT, PIN BOLT, RECESSED, 6X12 BOLT, SIDE STAND PIVOT BOLT, SOCKET KNOCK, 5MM BOLT, SOCKET, 6X22 BOLT, SOCKET, 6X22 BOLT, SOCKET, 8MM BOLT, SPECIAL, 6MM BOLT, SPECIAL, 6MM BOLT, SPECIAL, 6X27 BOLT, STUD, 6X12 BOLT, SWITCH SETTING BOLT, TORX, 8X25 BOLT-WASHER, 6X12 BOLT-WASHER, 6X12 BOLT-WASHER, 6X12 BOLT-WASHER, 6X16 BOLT-WASHER, 6X20 BOLT-WASHER, 6X30 BOOT B BOOT COMP. BOOT, BRAKE LEVER ROD BOOT, PIN BUSH BOSS, DRIVE FACE BOX ASSY., SPEEDOMETER BOX COMP., BATTERY BOX, LUGGAGE BRACKET COMP., FR. BRACKET COMP., L. PILLION BRACKET COMP., R. PILLION BRACKET ASSY., FR. CALIPER BRACKET, FR. NUMBER PLATE BRACKET, L. HANDLE LEVER BULB, HEADLIGHT (12V 25/25W) BULB, TAILLIGHT (12V 18/5W) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WINKER (12V 10W) BULB, WINKER (12V 10W) BUSH, 8X12X6 BUSH, 8X12X6

F15 F21 F4 E1 E11 F20 F4 F12 F25 F20 E3 E10 E13 F11 F8 F9 E17 E2 F20 F12 F15 F22 F24 F9 F3 F17-1 F12 F4 F3 F12 E14 F13 F25 F15 E12 F19 F19 F12 F8 F3 F1 F24 F2 F2 F1 F1 F24 E12 E17

Part Number

Block No

BUSH, ENGINE HANGER BUSH, ENGINE RUBBER BUSH, KICK SPINDLE BUSH, MAINSTAND BUSH, MAINSTAND BUSH, RR. CUSHION RUBBER BUSH, RR. CUSHION RUBBER BYSTARTER ASSY., AUTO

(C)

E9 E17 E14 E9 E17 F21 E17 E19\

C.D.I. UNIT F26 CABLE COMP., FR. BRAKE F3 CABLE COMP., RR. BRAKE F3 CABLE COMP., SPEEDOMETER F2 CABLE COMP., THROTTLE F3 CABLE, INNER F2 CALIPER SUB ASSY., L. FR. F12 CAM, RR. BRAKE F14 CAMSHAFT COMP. E3 CAP ASSY., NOISE SUPPRESSOR F26 CAP COMP., RADIATOR E7 CAP, BLEEDER F12 CAP, FUEL FILLER F16 CAP, HOLDER E21 CAP, LOCK NUT F3 CAP, LUGGAGE BOX F15 CAP, MASTER CYLINDER F4 CAP, RESERVE TANK F28 CAP, TAPPET ADJUSTING HOLE E17 CARBURETOR ASSY. (AVK2CL A) E19 CASE ASSY. F2 CASE COMP., MISSION E16 CASE SUB ASSY., AIR CLEANER F17 CASE, AIR CLEANER F17-1 CASE, L. FR. BOTTOM F11 CASE, R. FR. BOTTOM F11 CATCH COMP., SEAT F15 CHAIN, CAM (90L) E4 CHAIN, WATER PUMP DRIVE E8 CHAMBER SET, FLOAT E19 CIRCLIP F4 CIRCLIP, 7MM E15 CIRCLIP, EXTERNAL, 16MM E14 CIRCLIP, EXTERNAL, 20MM E16 CIRCLIP, INTERNAL, 28MM E15 CIRCLIP, INTERNAL, 32MM E13 CIRCLIP, INTERNAL, 52MM E17 CLAMP F2 CLAMP A, A.C. GENERATOR E8

07.07.2009

5 73

INDEKS DESCRIPTION Part Number

5 74

Block No

CLAMP B, A.C. GENERATOR CLAMP, CORD CLAMP, CORD CLAMP, TUBE (D12) CLAMP, TUBE (D19) CLAMP, WATER HOSE, 21MM CLAMPER A, BRAKE HOSE CLAMPER B, BRAKE HOSE CLAMPER ., THROTTLE CABLE CLAMPER, AIR CLEANER DRAIN CLAMPER, BREATHER TUBE CLAMPER, DRAIN TUBE CLAMPER, RR. BRAKE CABLE CLIP, BREATHER TUBE CLIP, BREATHER TUBE CLIP, FUEL HOSE CLIP, HARNESS BAND CLIP, HARNESS BAND CLIP, HARNESS BAND CLIP, HEADLIGHT CLIP, HOSE CLIP, OIL DRAIN TUBE CLIP, PISTON PIN, 13MM CLIP, RING CLIP, TUBE CLIP, TUBE (B10) CLIP, TUBE (B12.5) CLIP, TUBE (B7) CLIP, TUBE (B8) CLIP, TUBE (B8) CLIP, TUBE (C12) CLIP, TUBE (C12) CLIP, TUBE (C12) CLIP, TUBE (C9) COCK ASSY., FUEL AUTO COIL ASSY., IGNITION COLLAR COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, AIR CLEANER COLLAR, FR. DISTANCE COLLAR, FR. WHEEL SIDE COLLAR, HORN SETTING COLLAR, KICK BOSS COLLAR, M PROTECTOR COLLAR, RUBBER BUSH COLLAR, SEAL COLLAR, SPRING COTTER, VALVE 07.07.2009

E10 F1 F24 F17 F17-1 E7 F4 F4 E5 E13 E16 E13 F3 F17-1 F17-1 F17-1 F2 F16 F26 F1 E7 F17 E18 E8 F17-1 F28 F17 F16 E29 F16 E13 F16 F17 E16 F16 F26 E2 F5 F5 F17 F13 F13 F26 E14 F18 F21 E15 E15 E3

Part Number

Block No

COVER, AIR MANAGEMENT COVER COMP., HEAD COVER COMP., L. SIDE COVER COMP., RADIATOR TOP COVER SET, FR. (WL) COVER SET, HANDLE FR. (WL) COVER SET, L. BODY (WL) COVER SET, R. BODY (WL) COVER., AIR CLEANER COVER ., AIR CLEANER COVER, AIR CLEANER DUCT COVER, BATTERY TERMINAL COVER, CENTER COVER, FR. LOWER COVER, FR. TOP COVER, HANDLE RR. COVER, INNER LOWER COVER, INNER UPPER COVER, L. BODY SIDE COVER, L. LEVER BRACKET COVER, LUGGAGE BOX COVER, R. BODY SIDE COVER, R. SIDE COVER, RADIATOR COVER, RR. BRAKE LEVER COVER, SEAT CATCH COVER, UNDER COVER, VENT HOLE COVER, WATER PUMP CRANKCASE COMP., L. CRANKCASE COMP., R. CRANKSHAFT COMP. CUSHION ASSY., RR. CUSHION, C.D.I. UNIT CUSHION, FR. TOP COVER CYLINDER ASSY., FR. MASTER CYLINDER ASSY., FR. MASTER CYLINDER COMP. CYLINDER SET, MASTER

E13 E1 E13 E7 F8 F5 F10 F10 F17 F17-1 F17 F26 F10 F9 F8 F5 F8 F8 F10 F3 F15 F10 E6 E6 F3 F15 F9 E13 E8 E17 E9 E18 F21 F26 F8 F4 F4 E5 F4

DIAPHRAGM DISK, FR. BRAKE DOWEL PIN, 8X10 DOWEL PIN, 8X10 DOWEL PIN, 8X12 DOWEL PIN, 8X12 DOWEL PIN, 8X12 DOWEL PIN, SPECIAL, 8X14

F4 F13 E6 E8 E11 E13 E16 E2

(D)

Part Number

Block No

DOWEL PIN, SPECIAL, 8X14 DRIVER 2, PLUS SCREW (NO.3) DRIVER, SCREW (NO.2 + -) DUCT, AIR CLEANER DUCT, L. COVER DUST SEAL DUST SEAL, 21X37X7 DUST SEAL, STEERING HEAD

E5 F29 F29 F17 F19 F11 F13 F6

ELEMENT COMP., AIR CLEANER ELEMENT, AIR CLEANER EMBLEM, PRODUCT EQUALIZER COMP. E-RING, 4MM

F17 F17-1 F2 F3 E3

FACE COMP., MOVABLE DRIVE FACE SET, DRIVEN FACE SET, MOVABLE DRIVEN FACE, DRIVE (66T) FAN COMP., COOLING FENDER, FR. (WL) FENDER, RR. FLOAT SET FLYWHEEL COMP. E10 FORK ASSY., L. FR. F11 FORK ASSY., R. FR. F11 FUEL UNIT SET FUSE, BLADE (10A) FUSE, BLADE (15A)

E14 E15 E15 E14 E6 F7 F22 E19

(E)

(F)

(G)

F16 F26 F26

GASKET SET E19 GASKET, AIR FEED PIPE F17-1 GASKET, CARBURETOR INSULATOR E2 GASKET, CYLINDER E5 GASKET, CYLINDER HEAD E2 GASKET, EX. PIPE F18 GASKET, FLOAT CHAMBER E19 GASKET, HEAD COVER E1 GASKET, L. COVER E13 GASKET, MISSION CASE E16 GASKET, STATOR BASE E8 GASKET, TENSIONER LIFTER E4 GASKET, WATER PUMP COVER E8 GAUGE, OIL LEVEL E9 GEAR COMP., FINAL (45T) E16 GEAR COMP., KICK STARTER E14 GEAR, COUNTER (51T) E16 GEAR, OIL PUMP DRIVEN (33T) E11

Part Number

Block No

GEAR, SPEEDOMETER (21T) GRIP GRIP COMP., THROTTLE GRIP, L. HANDLE GROMMET GUARD, L. DUCT GUARD, R. SPLASH GUARD, SPLASH GUIDE, CAM CHAIN GUIDE, VALVE (O.S.)

F13 F29 F3 F3 F25 F19 F27 F22 E4 E2

HARNESS, WIRE HEAD COMP., CYLINDER HEADLIGHT UNIT HOLDER COMP., STARTER HOLDER, CAMSHAFT HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOLDER, WINKER RELAY HOOK, LUGGAGE HORN COMP.(HIGH) HOSE A, WATER HOSE B, WATER HOSE COMP., FR. BRAKE HOSE D, WATER HOSE, AIR INJECTION VALVE HOSE, RESERVE TANK HOUSING COMP., TAILLIGHT HOUSING, UNDER THROTTLE HOUSING, UPPER THROTTLE

F26 E2 F1 E12 E2 F4 E19 F2 F8 F26 E7 E7 F4 E7 F17-1 F28 F24 F3 F3

IMPELLER, WATER PUMP INDICATOR COMP., LED

E8 F2

JET, MAIN, #108 JET, SLOW, #35 JOINT B, BRAKE ARM JOINT, FUEL TUBE JOINT, THREE WAY HOSE

E31 E20 F14 F16 E7

KEY SET KEY SET, SHUTTER KEY, WOODRUFF, 4MM

F26 F26 E18

(H)

(I)

(J)

(K)

(L)

LABEL, AIR CLEANER CASE F17 LABEL, COOLANT INFORMATION F30 LABEL, DRIVE CAUTION F30

INDEKS DESCRIPTION Part Number

Block No

LABEL, FUEL LABEL, RADIATOR CAP LABEL, TIRE LENS LENS COMP., TAILLIGHT LENS, L. FR. WINKER LENS, R. FR. WINKER LENS, WINKER LEVER, L. STEERING HANDLE LEVER, R. STEERING HANDLE LIFTER ASSY., TENSIONER LIGHT ASSY HEAD LIGHT ASSY., RR. COMBINATION LINK ASSY., ENGINE HANGER LOCK ASSY., SEAT

F30 E7 F30 F2 F24 F23 F23 F24 F3 F4 E4 F1 F24 F27 F15

MARK, BATTERY CAUTION MIRROR ASSY L BACK MIRROR ASSY R BACK MIRROR COMP., L. BLACK MIRROR COMP., R. BLACK MOTOR UNIT, STARTER MUFFLER ASSY EXHAUST MUFFLER COMP., EX.

F30 F3 F3 F3 F3 E12 F18 F18

NEEDLE SET, JET NUT, BRAKE ROD ADJUSTING NUT, CAP, 6MM NUT, FLANGE, 12MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, HEX., 12MM NUT, HEX., 14MM NUT, HEX., 7MM NUT, LOCK NUT, SIDE STAND NUT, SPECIAL, 30MM NUT, SPRING, 4MM NUT, SPRING, 4MM NUT, SPRING, 4MM NUT, SPRING, 4MM NUT, SPRING, 4MM NUT, SPRING, 4MM NUT, SPRING, 4MM NUT, SQUARE, 5MM NUT, STEERING STEM LOCK NUT, TAPPET ADJUSTING

E19 F14 F18 E10 F4 F17-1 F26 E15 E14 E2 F3 F20 E15 F5 F8 F9 F10 F15 F22 F24 E2 F6 E3

(M)

(N)

Part Number NUT, U, 10MM NUT, U, 10MM NUT, U, 12MM NUT, U, 16MM NUT, U, 5MM

Block No

(O)

F5 F27 F13 F14 F3

OIL SEAL, 12X24X5 OIL SEAL, 14X20X3 OIL SEAL, 16X26X6 OIL SEAL, 19.8X30X7 OIL SEAL, 20.8X52X6X7.5 OIL SEAL, 20X32X6 OIL SEAL, 29X44X7 O-RING O-RING O-RING O-RING, 1.3X4.3 O-RING, 1.5X9.5 O-RING, 10X1.5 O-RING, 12.5X2.4 O-RING, 15.2X1.5 O-RING, 18X3 O-RING, 30.8MM O-RING, 38.8X1.9 O-RING, 9.0X1.3 O-RING, 9.5X1.5 OUTER COMP., CLUTCH

E8 E16 E13 E8 E17 E17 E16 E8 E12 F11 E19 E4 F2 E8 E4 E9 E17 E15 F16 E2 E15

PACKING PACKING PACKING, BASE PACKING, FUEL FILLER CAP PAD SET, FR. BRAKE PIECE SET, SLIDE PIN A, PILLION STEP PIN, HANGER PIN, PISTON PIN, ROLLER GUIDE PIN, SEAT HINGE PIN, SPECIAL DOWEL, 6.3X10X12 PIN, SPLIT, 1.6X15 PIN, SPLIT, 3.0X20 PINION ASSY., STARTER PIPE B, WATER PIPE COMP., AIR FEED PIPE COMP., FR. FORK PIPE COMP., INLET PIPE COMP., STEERING HANDLE PIPE, CP

E12 F24 F16 F16 F12 E14 F19 F12 E18 E15 F15 E9 F19 F20 E12 E8 F17-1 F11 E2 F5 F1

(P)

Part Number

Block No

PIPE, CP PIPE, SEAT PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PISTON (STD.) PISTON COMP., VACUUM PIVOT, CAM CHAIN TENSIONER PLATE ASSY., REFLECTING PLATE COMP., DRIVE PLATE SET, VALVE PLATE, BEARING PUSH PLATE, BEARING SETTING PLATE, CAM STOPPER PLATE, CLUTCH SIDE PLATE, DIAPHRAGM PLATE, GUARD PLATE, L. COVER PLATE, MISSION BEARING PLATE, PILLION STEP SIDE PLATE, RAMP PLATE, SETTING PLATE, WEIGHT SETTING PLUG, AIR CLEANER DRAIN PLUG, BEARING PUSH PLUG, BREATHER TUBE PLUG, SPARK (CR7EH9) PLUG, SPARK (U22FER9) PROTECTOR PROTECTOR MUFFLER PUMP ASSY., OIL PUMP ASSY., WATER

(R)

F23 F11 F12 E18 E18 E18 E18 E18 E19 E4 F2 E15 E19 E9 E17 E3 E15 F4 F25 E13 E16 F19 E14 E19 E3 F17 E9 F17 E2 E2 F4 F18 E11 E8

RACE, STEERING BOTTOM BALL F6 RACE, STEERING BOTTOM CONEF6 RACE, STEERING TOP BALL F6 RACE, STEERING TOP CONE F6 RADIATOR COMP. E7 RAIL, RR. GRAB F15 RECTIFIER COMP., REGULATOR F26 RELAY COMP., STARTER F26 RELAY COMP., WINKER F2 RESONATOR F17-1 RETAINER, FUEL UNIT F16 RETAINER, VALVE SPRING E3 RING SET, PISTON (0.25) E18

Part Number

Block No

RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) RING SET, PISTON (STD.) RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER RING, STOPPER ROLLER SET, WEIGHT ROLLER, GUIDE ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER RUBBER A, STAND STOPPER RUBBER A, STAND STOPPER RUBBER, CLUTCH DAMPER RUBBER, CUSHION RUBBER, DUST GUARD RUBBER, LINK STOPPER RUBBER, MOUNTING RUBBER, PILLION STEP RUBBER, PROTECTOR RUBBER, PROTECTOR PACKING RUBBER, STARTER PINION RUBBER, TAILLIGHT BRACKET

E18 E18 E18 E18 F11 F11 F11 F12 E14 E15 E11 E11 F15 F20 E15 F17-1 E5 F27 E1 F19 F23 F18 E13 F26

SCREEN SET, FUEL STRAINER SCREEN, OIL FILTER SCREW SET A SCREW SET B SCREW, BLEEDER SCREW, FLAT, 4X12 SCREW, HANDLE LEVER PIVOT SCREW, HANDLE LEVER PIVOT, SCREW, PAN, 4X10 SCREW, PAN, 4X12 SCREW, PAN, 4X25 SCREW, PAN, 4X8 SCREW, PAN, 5X12 SCREW, PAN, 5X12 SCREW, PAN, 5X13 SCREW, PAN, 5X25 SCREW, PAN, 5X25 SCREW, PAN, 6X6 SCREW, PAN, 6X6 SCREW, SPECIAL PAN, 5MM SCREW, TAPPET ADJUSTING SCREW, TAPPING, 3X14 SCREW, TAPPING, 4X10

F16 E17 E19 E19 F12 F4 F3 F3 E24 E25 F19 E23 E26 F3 F3 E2 F3 E4 F8 F5 E3 F2 F19

(S)

07.07.2009

5 75

INDEKS DESCRIPTION Part Number

Block No

SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X20 SCREW, TAPPING, 4X8 SCREW, TAPPING, 4X8 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X20 SCREW, TAPPING, 5X25 SCREW, U-LOCK FLAT, 6X12 SCREW, VISOR SETTING SCREW-WASHER, 3X16 SCREW-WASHER, 3X22 SCREW-WASHER, 4X12 SCREW-WASHER, 4X6 SCREW-WASHER, 4X8 SCREW-WASHER, 5X12 SCREW-WASHER, 5X14 SCREW-WASHER, 5X16 SCREW-WASHER, SPECIAL SEAL A, AIR CLEANER SEAL B, AIR CLEANER SEAL SET, FR. FORK SEAL SET, PISTON SEAL, AIR CLEANER SEAL, DRAIN SEAL, DRIVEN FACE, 34X41X4 SEAL, MECHANICAL SEAL, SPEEDOMETER G BOX SEAL, VALVE STEM SEAT B, SPRING SEAT COMP., DOUBLE SEAT, VALVE SPRING SENSOR ASSY., WATER TEMP SHAFT COMP., OIL PUMP

5 76

07.07.2009

F1 F5 F8 F10 F10 F23 F24 F24 F2 F23 F8 F8 F9 F10 F22 F24 E11 E13 F2 F17-1 F17-1 F17 F26 F10 F2 F2 F4 E12 E27 E28 F2 E12 F2 F17 F17 F11 F12 F17-1 E7 E15 E8 F13 E3 F11 F15 E3 E2 E11

Part Number

Block No

SHAFT COMP., WATER PUMP SHAFT, COUNTER (12T) SHAFT, DRIVE (18T) SHAFT, EX. ROCKER ARM SHAFT, IN. ROCKER ARM SHAFT, MAIN STAND SHOE SET, BRAKE SLEEVE, RR. BRAKE CAM SOCKET ASSY., HEADLIGHT SOCKET COMP. SOCKET COMP. SPACER, DECOMPRESSION SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPEEDOMETER COMP. SPINDLE COMP., KICK STARTER SPRING A, SIDE STAND SPRING, BEARING PUSH SPRING, BRAKE LEVER RETURN SPRING, BRAKE LOCK ARM SPRING, BRAKE SHOE SPRING, CARBON BRUSH SPRING, CLUTCH SPRING, COMPRESSION COIL SPRING, DECOMPRESSION SPRING, DRIVEN FACE SPRING, FR. FORK SPRING, KICK DRIVEN GEAR SPRING, KICK RETURN SPRING, LOCK KEY SETTING SPRING, MAIN STAND SPRING, OIL FILTER SCREEN SPRING, PAD SPRING, REBOUND SPRING, RETURN SPRING, RR. BRAKE ARM SPRING, SEAT LOCK SPRING, VALVE INNER SPRING, VALVE OUTER SPROCKET, CAM (34T) SPROCKET, WATER PUMP STAND COMP., MAIN STATOR COMP. STAY, ENGINE HARNESS CLAMP STAY, HORN STAY, HORN STAY, WIRE STEM SUB ASSY., STEERING STEP, FLOOR STRAP, CABLE

E8 E16 E16 E3 E3 F20 F14 E16 F1 F2 F2 E3 F2 F2 F2 E14 F20 E9 F4 F3 F14 E12 E15 E19 E3 E15 F11 E14 E14 F15 F20 E17 F12 F11 F4 F14 F15 E3 E3 E3 E8 F20 E10 E8 F26 F26 E19 F6 F9 F27

Part Number

Block No

STRAP, CABLE, 118MM STRIPE, L - BLACK SILVER STRIPE, L - RED SILVER STRIPE, L - SILVER BLUE STRIPE, L - VIOLET SILVER STRIPE, L - WHITE RED STRIPE, R - BLACK SILVER STRIPE, R - RED SILVER STRIPE, R - SILVER BLUE STRIPE, R - VIOLET SILVER STRIPE, R - WHITE RED SUB CORD, FR. STOP SWITCH SUB CORD, STARTER MOTOR SUSPENSION, STARTER RELAY SUSPENSION, WINKER RELAY SWITCH ASSY., COMBINATION SWITCH ASSY., FR. STOP SWITCH ASSY., FR. STOP SWITCH ASSY., SIDE STAND SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, LIGHTING SWITCH UNIT, STARTER SWITCH UNIT, WINKER

E8 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F3 E12 F26 F2 F26 F3 F4 F20 F3 F3 F3 F3 F3\

TANK COMP., FUEL TANK, RESERVE TENSIONER, CAM CHAIN THERMOSTAT ASSY. THREAD COMP., STEERING TIRE, FR. (80/90-14 M/C 40P) TIRE, RR. (90/90-14M/C 46P) TOP TRAY, FUEL TUBE TUBE A, AIR INJECTION VALVE TUBE ASSY., FUEL TUBE C, AIR INJECTION VALVE TUBE, 4.5X330 TUBE, 5.3X700 TUBE, AIR CLEANER TUBE, AIR CLEANER DRAIN TUBE, AIR OPENING TUBE, AIR SUCTION VALVE (PB) TUBE, BREATHER TUBE, BREATHER TUBE, DRAIN TUBE, DRAIN

F16 F28 E4 E8 F6 F13 F14 E19 F16 E22 F17-1 F16 F17-1 E30 F28 F17 F17 F17 F17-1 E16 F17 E13 F16

(T)

Part Number TUBE, PRESSURE TUBE, TIRE TUBE, TIRE

Block No

(V)

F16 F14 F13

VALVE ASSY., AIR SUCTION VALVE COMP., FLOAT VALVE SET, AIR CUT VALVE, EX. VALVE, IN.

F17-1 E19 E19 E3 E3

WASHER, 12.2X29X2.5 WASHER, 16MM WASHER, 16X22 WASHER, 7.2X16X2.5 WASHER, DRAIN PLUG, 12MM WASHER, FR. COVER SETTING WASHER, OIL BOLT WASHER, PLAIN, 10MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, SEALING, 6.5MM WASHER, SEALING, 8MM WASHER, SEAT LOCK WASHER, SPECIAL, 14MM WASHER, SPECIAL, 24X12X2.3 WASHER, SPECIAL, 8MM WASHER, SPEEDOMETER GEAR WASHER, STEERING DUST WASHER, STEERING STEM NUT WASHER, THRUST, 10MM WASHER, WAVE WEIGHT SET, CLUTCH WEIGHT, DECOMPRESSION WHEEL., FR. WINKER ASSY, L FR WINKER ASSY, R FR WRENCH, SPARK PLUG

E15 F14 E14 E2 E9 F17-1 F4 F20 E7 F19 F25 E8 E17 F15 E14 E10 F11 F13 F6 F6 E14 F12 E15 E3 F13 F23 F23 F29

(W)

PT Astra Honda Motor TECHNICAL SERVICE DIVISION

1 9 KVB 9 I 1 Printed by DVU-2009