MOBILE FUEL SYSTEMS 2018
RIETBERG CONTAINERS Collection . Storage . Transportation
SEPPELER – WE MAKE IT WORK.
2
RIETBERG CONTAINERS 2018
REGISTRATION OF CONTAINERS AND TANKS
INSPECTION AND TESTING
USE OUR NEW SERVICE AND DOWNLOAD AREA
REQUEST INSPECTION CERTIFICATE (COPY)
SPARE PARTS
PRODUCT DOCUMENTATIONS
02
3
RIETBERG CONTAINERS 2018
4
01
RIETBERG CONTAINERS 2018
STATIONARY FUEL SYSTEMS
Diesel on-site filling station
Petrol on-site filling station
KA
02
K AP ECO
K AP GIRO
KA
MOBILE FUEL SYSTEMS
›› PAGE
10
Double-walled mobile diesel fuel systems
QUADRO-CV
›› PAGE
12
QUADRO-C
›› PAGE
14
QUADRO-C blue
›› PAGE
18
TRAILER
›› PAGE
21
KC-K
›› PAGE
22
KC-S
›› PAGE
23
KC 2900
›› PAGE
24
KC 995
›› PAGE
25
›› PAGE
32
QUADRO-C-E
›› PAGE
34
Single-walled mobile diesel fuel systems
CONT Y-ECO
›› PAGE
30
CONT Y-B
Double-walled mobile petrol fuel systems
QUADRO-CV 330
03
›› PAGE
36
Single-walled mobile petrol fuel systems
CONT Y-B 330
›› PAGE
40
SUPPLY OF POWER UNITS AND HEATERS
QUADRO-AG
QUADRO-TA 700
KC-AG 5500
QUADRO-C OEL
5
RIETBERG CONTAINERS 2018
04
STORAGE CONTAINERS
Multi-tanks
Storage tanks
Storage tanks
MT
LT-se
LT-elh
02
LT-elh
05
COLLECTION CONTAINERS
Waste oil collectors
Multi-collectors
AS-T-se
AS-TP-se
Hazardous substance collectors
GS-TP-elh
MS-T-se
Hazardous substance depots
GS-TP-elh
06 FUEL EXTRACTION AND
GD-TP-elh
08
GD-D-elh
07 AUS 32 (ADBLUE®) DELIVERY
FUELLING SYSTEMS
MOBILUS por table
MS-TP-elh
EQUIPMENT
MOBILUS 100
MOBILUS blue
MOBILUS ECO blue
MT MOBIL
LT-SE
CUSTOMER-SPECIFIC SOLUTIONS
LT-ELH
New product Motor, gearbox and lubrication oils
DB
Diesel
AUS 32 (AdBlue®)
Stationary containers
Supply
Petrol
Kerosene
Mobile containers
Disposal
se fluid (fireresistant, flash point > 55°) elh fluid (flammable, extremely flammable, highly flammable, flash point < 55°)
6
CONTACTS
RIETBERG CONTAINERS 2018
RIETBERGWERKE CONTACTS TECHNOLOGY AND QUALITY ASSURANCE
TECHNICAL MANAGER State certified business technician Manuel Albrecht 05244 983-241 manuel.albrecht@seppeler.de
PRODUCTION MANAGER Thorsten Martinschledde 05244 983-447 thorsten.martinschledde@seppeler.de
QUALIT Y ASSURANCE Graduate Engineer/IWE Reinhard Hübner Reinhard Hübner 05244 983-262 reinhard.huebner@seppeler.de
KONSTRUKTION Simone Bartels 05244 983-256 simone.bartels@seppeler.de
WORK PREPARATION/ CONSTRUCTION State certified technician Eugen Illarionow 05244 983-255 eugen.illarionow@seppeler.de
CONSTRUCTION Graduate Engineer/IWE Adalbert Burmeister 05244 983-257 adalbert.burmeister@seppeler.de
PURCHASE
DOCUMENTATION
PURCHASE
DOCUMENTATION Lukas Koch lukas.koch@seppeler.de
Heinz-Jürgen Bergmeier 05244 983-242 · Fax 05244 983-444 heinz-juergen.bergmeier@seppeler.de
RIETBERG CONTAINERS 2018
CONTACTS
SALES
AREA SALES MANAGER NORTH/WEST GERMANY Robert Bee 05244 983-346 robert.bee@seppeler.de
AREA SALES MANAGER SOUTH GERMANY State certified business economist Roman Nerenberg 05244 983-252 roman.nerenberg@seppeler.de
BUSINESS DEVELOPMENT NORTH EUROPE/GERMANY Graduate Engineer (FH) Guido Rรถttgers 05244 983-250 guido.roettgers@seppeler.de
SALES SOUTH GERMANY Bachelor of Engineering/ Endustrial Engineer Philip Kรถnig 05244 983-263 philip.koenig@seppeler.de
EXPORT AREA SALES MANAGER SOUTH/WEST Bernhard Niedermeyer 05244 983-264 bernhard.niedermeyer@seppeler.de
MARKETING AND ORDER PROCESSING
MARKETING Bachelor of Economics Liliana Junghรถlter 05244 983-244 liliana.junghoelter@seppeler.de
SCHEDULING & TRADE FAIR ORGANISATION State Certified Business Economist Helene Hoppe 05244 983-261 helene.hoppe@seppeler.de
ORDER PROCESSING Sevim Basak 05244 983-240 sevim.basak@seppeler.de
7
8
PREFACE
RIETBERG CONTAINERS 2018
RIETBERG CONTAINERS. CONTINUITY IN THE CHANGE
For more than 80 years, Rietbergwerke has been developing and manufacturing innovative solutions relating to containers. Small-scale fuel tank, waste oil depots, double-walled cubic storage containers, mobile fuel systems and fuel extraction equipment are just a few examples of practical products that have set trends. Double-walled containers with vacuum leakage monitoring stand for high standards in quality and safety. For decades, Rietbergwerke has been a leading manufacturer of containers. Following our motto "Seppeler we make it work", we offer a wide range of services: Product innovation ›› Quick solutions for new requirements MATTHIAS LIMBERG (Division General Manager, Behältertechnik)
Consulting competence with trained and creative staff ›› Legal security. According to legal requirements and standards Customer-specific solutions ›› Tailored to individual requirements Production and inspection of IBC ›› Certified and approved for production and inspection/testing of intermediate bulk containers (IBC) Specialised company according to the German Federal Water Act ›› Certified for carrying out work on systems to handle substances hazardous to water Competence and certification ›› Development and production "Made in Germany" ›› Certified manufacturer of structural steel components according to DIN EN 1090-2 to EXC3 ›› Recognised welding specialist according to 18800-7:2008-11 ›› Certified company for production of pressure vessels and components according to AD 2000 datasheet HP0 ›› Quality assurance of production and services using a certified management system according to DIN EN ISO 9001:2008 ›› Energy management system according to DIN EN ISO 50001:2011 ›› Environmental management system according to DIN EN ISO 14001:2009 ›› Neutral RAL quality supervision Durability guarantee ›› 10 year guarantee on hot-dip galvanised containers in appropriate applications according to intended use
RIETBERG CONTAINERS 2018
PREFACE
Traditionally, Rietberg containers are double-walled Double-walled means that an approved leakage indication system ensures that both container walls are monitored at the same time. This way, a possible leakage can be detected and displayed before any fluid can leak and cause environmental damage. For double-walled containers, no collection tray and, additionally in the event of erection in an outdoor area, no roof are required. Furthermore, the erection and operation in water protection areas do not cause any problems.
1
2
Rietberg vacuum leakage indicator This system permanently monitors both container walls. It is self-contained and therefore also admissible for usage outdoors. It is robust and environmentally friendly and works completely independently from energy sources.
Traditionally, Rietberg containers are hot-dip galvanised Therefore, they are perfectly protected against corrosion. The containers are individually hot-dip galvanised in a dip coating procedure according to DIN EN ISO 1461 and are thus equipped with an internal and external zinc coating of at least 55 Âľm. Thanks to the hot dip galvanisation, the surface receives a cathodic self-protection and is extremely abrasion-resistant. In Germany, as per DIN EN ISO 14713-1, an annual zinc abrasion of 1 Âľm is expected. Therefore, the containers are equipped with a corrosion protection which lasts decades.
9
Rietberg containers are completely mounted Whether as fuel supply containers or disposal containers for waste material. In Rietberg containers, all necessary fittings and (ordered) equipment, e.g. fuel dispensing pumps or an overfill safeguard, are pre-mounted. The system is immediately ready for operation.
10
MOBILE FUEL SYSTEMS
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FUELLING EVERYWHERE AND AT ANY TIME! Mobile fuel systems are essentials for the fuelling of machinery and power units. Independent of the location: whether on construction sites, during forestry work, on fields or in stone pits, fuelling of machinery and equipment should be possible quickly and safely on site. Rietberg steel fuel containers offer the best possible levels of safety and flexibility for this purpose and thus contribute to the minimization of standstill times. This saves time and money.
conditions" according to ADR 1.1.3.6. Therefore, a maximum of 1000 litres of diesel or of 333 litres of petrol can be transported without the driver holding an ADR certificate. For the vehicle, no labelling of the hazardous goods transport is required and no hazardous goods equipment is to be kept on board. For typetested IBC and steel packages, additionally, there is no time limitation for use. Furthermore, Rietberg fuel containers are also approved for the storage of fuel.
All Rietberg fuel containers are type-tested and approved as IBC or packaging for the hazardous goods transport with all transport modes. Thus, they can be transported under "simplified
A specific benefit of packaging is that, for such containers, no repeated testing is necessary. Thus, no subsequent costs are incurred.
Different options exist for fuelling construction machinery and equipment directly on site. The tanks offered for this purpose are either ›› made of steel like all Rietberg fuel containers and type tested and have a UN approval as IBC (code: UN 31A...) or packaging (code UN 1A1 or 1A2...), i.e. transport containers for hazardous goods and can therefore be used universally and without any time limits. OR
›› they are type-tested and UN approved plastic IBC (code: UN 31H) or combination IBC(steel sheet with internal plastic container, code: UN 31HZ), i.e. transport containers for hazardous goods and can therefore also be used universally but with a time limit of a maximum of 5 years. OR ›› they are used based on the ADR exceptional regulation 1.1.3.1c, also known as so-called “craftsman regulation”, but are not type-tested and do not comprise any approval and may therefore only be used to a very limited extent.
Rietberg fuel containers with approval as IBC or packaging can be universally utilised and may therefore be used for all operations which might be necessary for mobile fuelling. Neither the supply of multiple construction sites nor the drive to the next
service station to get new fuel are a problem any more. Typetested and approved containers are always secure from a technical and legal aspect and always guarantee “free transit”.
IBC OR PACKAGING
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS
containers. This only applies to the direct route between the depot and the construction site(s). Any travel to the next service station is prohibited.
02
The containers corresponding to the so-called “craftsman regulation” may be exclusively used for carrying (with the machine) for direct utilization. Therefore, machine to be refilled must always be “on board” if fuel is to be transported in these types of
11
CRAFTSMANSHIP CONTAINER
Without the machine which is to be filed, fuel transports in containers in accordance with the so-called “craftsman regulation”, i.e. supply travel to one or several machines on one or different
construction sites and also drives to the next service station, are generally inadmissible.
CRAFTSMANSHIP CONTAINER
3
MOBILE FUELLING IS NOT DIFFICULT IF DONE RIGHT!
Additional legal framework conditions for mobile fuel systems can be found on the catalogue pages 42 – 45.
12
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS QUADRO-CV [DIESEL]
3
Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› German general technical approval as storage container. Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Stackable 3-high ›› Full steel design for extreme durability ›› The storage space can also be accessed after rigging of the container
3 2 2
4
11 6
5 10 12 7
8
1
9
APPROVAL
1A2W/Y/...14970 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN
Z-38.12-230
Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Continuous mechanical filling level indicator ›› Ventilation line with shut-off ball valve 4 ›› Lockable suction line 5 ›› Filler neck with safety screw fitting, lockable 6 ›› Lateral opening for hose lines or cables 8 ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder 9 ›› Discharge nozzle bracket with lockable return line for drip volumes 7 ›› Self-priming pump, readily mounted on the container, including hose and ZVA/outlet valve
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
13
Technical data Dimensions (mm) Type / content
QUADRO-CV 330 QUADRO-CV 450
L
2 3
1215 1215
W
H
815 815
760 895
Weight (kg)
217 234
Approval
D/BAM 14970/1A2W // Z-38.12-230 D/BAM 14970/1A2W // Z-38.12-230
Flow-rate (l/min) Type / content
Pumpe
Nominal1)
Effective2)
Hose (m)
QUADRO-CV 330-TP QUADRO-CV 330-230 QUADRO-CV 330-12 QUADRO-CV 330-24 QUADRO-CV 330-12/24 QUADRO-CV 450-TP QUADRO-CV 450-230 QUADRO-CV 450-12 QUADRO-CV 450-24 QUADRO-CV 450-12/24 10
Manual AC 230 DC 12 DC 24 DC 12/24 Manual AC 230 DC 12 DC 24 DC 12/24
0.35 l/stroke 56 50 50 35/70 0.35 l/stroke 56 50 50 35/70
0.35 l/stroke 52 30 35 30/50 0.35 l/stroke 52 30 35 30/50
2.5 4.0 4.0 4.0 4.0 2.5 4.0 4.0 4.0 4.0
Discharge nozzle
Art. no. Hot-dip galvanised Coated
AV 20 ZVA ZVA ZVA ZVA AV 20 ZVA ZVA ZVA ZVA
99264 99261 99258 99259 99260 99272 99269 99266 99267 99268
99375 99376 99377 99378 99379 99380 99381 99382 99383 99384
The pump DC 12/24 can be operated with 12 V as well as 24 V direct current. Accessoiries Type
Fill limit indicator
Description
Art. no.
11 To prevent overfilling of containers from a tanker with fixed line coupling
74146
FLOW METERS Flow-rate (l/min) Type / content
PZ300 EZ24
Description 12 Mechanical roller flow meter
Digital turbine flow meter, not calibratable, not for custody transfer
Min.
Max.
Art. no.
20 7
120 120
96359 96479
1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle
02
Available models
14
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS QUADRO-C [DIESEL]
3
2.1 2 2
3
Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Continuous mechanical filling level indicator ›› Ventilation line with shut-off ball valve 5 ›› Lockable suction line 6 ›› Filler neck with safety screw fitting, lockable 8 ›› Lateral opening for hose lines or cables 10 ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder 11 ›› Discharge nozzle bracket with lockable return line for drip volumes (diesel)
4
1
Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container. Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking up to a capacity of 1000 litres ›› Stackable 3-high, container for up to 1,000 litres; Stackable 2-high, container for 2000 – 3000 litres ›› Full steel design for extreme durability
6
5
9
7
8
1
APPROVAL
31A/Y...13081 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN
Z-38.12-230
10
11
2.1 Special edition QUADRO-C 1000 stainless steel
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
15
Available models STANDARD
Type / content
L
W
H
Weight (kg)
Approval
QUADRO-C 700 2 QUADRO-C 1000 12 Complete package QUADRO-C 1000-12/24 Complete package QUADRO-C 1000-230 3 QUADRO 2000
1215 815 1160 270 D/BAM/13080/31A Z-38.12-230 1215 1000 1290 316 D/BAM/13081/31A Z-38.12-230 Equipped with motor pump R50 12/24 (DC), with 6 m hose, automatic discharge nozzle, flow meter PZ300 and fill limit indicator Equipped with motor pump R50 230 (AC), with 6 m hose, automatic discharge nozzle, flow meter PZ300 and fill limit indicator 2215 815 1620 629 D/BAM/14552/31A Z-38.12-223 QUADRO 2000 without corner fittings 1190 1510 838 D/BAM/12180/31A Z-38.12-223 4 2390
QUADRO 3000
Art. no. Hot-dip galvanised Coated
79568 79171 98244
96406 96407 –
99492
–
98145 – 77150
98174 – 77446
Accessories Type
Fill limit indicator
9
Description
Art. no.
To prevent overfilling of containers from a tanker with fixed line coupling; standard equipment of QUADRO 2000, 3000
74146
FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 26
Internal view of the QUADRO-C 1000 -12/24 complete package
12
02
Dimensions (mm)
16
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
Accessories
2 4
3
6
5 1
Type
Description
Art. no.
Complete battery
Including battery bracket (art. no. 98043), 12 V / 85 Ah battery (art. no. 45747) and charger (art. no. 98042) Full steel, hot-dip galvanised, for secure mounting of the battery at QUADRO-C, maximum battery dimensions L x W x H = 350 x 180 x 236 mm High power 12 V/85 Ah (20h) gel battery, maintenance-free, watt hours: 950 Wh, cold start current (EN): 450 A, flashback and leakage-proof, internal gas return line, low self-discharge, long service life, temperature-resistant, high vibration resistance and safety against tilting; L x W x H: 330 x 171 x 236 mm, weight: 30 kg Automatic charger including mounting material, micro processor-controlled reverse voltage protection, short-circuit-proof, LED display, insulation: IP 65; voltage: 12 V/5A Diesel NW19 x 8 m; steel hose drum with protective cover and outlet window; automatic spring return, horizontally mounted and ready for operation in the loading space of QUADRO-C Additional suction line with shut-off ball valve, ½” external thread Additional return line port, ½” external thread Diesel NW19 x 10 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Diesel NW19 x 14 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Diesel NW25 x 10 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose. Diesel NW25 x 15 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Full steel panel, hot-dip galvanised, for secure mounting of hose drums, pumps and additional equipment; for mounting at QUADRO-C for up to 1,000 litres; screw-connected to the container Folding steel bracket for attachment with forwarder; for QUADRO-C for up to 1,000 l 2 kg ABC powder acc. to ADR 8.1.4.2 2 lashing straps, 2-part, length 4 m, long pressure ratchet, belt width 35 mm; max. admissible traction 2000 daN 2 pieces; strength 8 mm, dimensions 1000 x 250 mm Plastic protectors as modular system, mounted on the perimeter of the container
97719
Battery bracket1)
1
12 V / 85 Ah battery2) 2
Charger
3
Integrated hose drum3)
4
5 Suction line 6 Return line Hose drum (for panel mounting, art. no. 97995)
Panel
Forwarder bracket Fire extinguisher Lashing straps Non-slip mats Collision protection
1 Cannot be combined with the integrated hose drum 2 Cannot be combined with the hose drum 3 Cannot be combined with the integrated battery
98043 45747
98042 97721
97872 97871 98047 98046 98045 98044 97995
79555 45529 47993 47994 98374
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
17
Special models For optimum response to customer requests, QUADRO-C offers various optional special models: SURFACE MODELS 7
8
Surface designation
Hot-dip galvanised
Inner wall
Outer wall
6 hot-dip galvanised hot-dip galvanised
Coated
Raw
Coated
Coated stainless steel
stainless steel
Coated
Hot-dip galvanised with hot-dip galvanised hot-dip galvanised 7 additional coating and coated stainless steel stainless steel 8 stainless steel STORAGE BOX
245 – 490 mm
The storage box offers a standard clearance height of 245 mm. The storage box is also available in heights 330, 410 and 490 mm for a surcharge. Openings can be positioned as required. Type
Description
Storage box 330 Inner height 330 mm; for QUADRO-C 700 Inner height 330 mm; for QUADRO-C 1000 Storage box 410 Inner height 410 mm; for QUADRO-C 700 Inner height 410 mm; for QUADRO-C 1000 Storage box 490 Inner height 490 mm; for QUADRO-C 700
Art. no.
98054 98057 98055 98058 98056
Inner height 490 mm; for QUADRO-C 1000
98059
Type
Description
Art. no.
Additional sleeve
Up to 2''; for installation of additional fittings (max. 6), not for QUADRO-CV 330 and 450
98036
SLEEVES
BASE DESIGN
Inclination and double-walled sump tray optionally available for optimum residual discharge. Type
Description
Art. no.
Sump tray
Double-walled sump tray ø 150 mm
98049
Inner base with For QUADRO-C 700 inclination For QUADRO-C 1000
98050 98051
For QUADRO 2000
98052
For QUADRO 3000
98053
RIETBERG TRAILER
The Rietberg TRAILER (refer to page 45) can be adjusted to individual requirements and optionally equipped with various accessories. It consists of a hot-dip galvanised steel frame construction. It offers high durability, a long service life and particularly smooth running characteristics. Its dimensions can be adjusted lengthwise to individual requirements.
02
6
18
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS QUADRO-C BLUE [DIESEL & AUS 32 (AdBlue®)]
3
2
2
Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container. Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Stackable 3-high ›› :Completely equipped AUS 32 (AdBlue®) tank, protected and safely integrated
Technical characteristics DIESEL CONTAINER QUADRO-C
3 4
2
1
APPROVAL
31A/Y...13081 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN
Z-38.12-230 DEUTSCHES PATENT
DE 10 2012 112 241
›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Full steel design for extreme durability ›› Continuous mechanical filling level indicator ›› Lockable ventilation and suction lines ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder ›› Diesel dispensing pump, 50 l/min (rating), voltage selectable 12 or 24 V, discharge hose 4 m long with automatic discharge nozzle, connection cable with terminal clamps ›› Discharge nozzle bracket with lockable return line for drip volumes AUS 32 (ADBLUE®) TANK
›› PE tank, single-walled ›› 125 litres capacity ›› Filler neck DN 100 ›› Ventilation with pressure discharge ›› Dispensing pump approx. 30 l/min, voltage selectable 12 or 24 V, discharge hose 4 m long with automatic discharge nozzle, connection cable with terminal clamps
AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA)
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
19
Available models STANDARD Dimensions (mm) Type / content
L
W
H
1000
1290
341
1000
1290
341
Art. no. Hot-dip galvanised Coated
Approval
98130
98129
98149
98148
Description 9 Zur Verhinderung von Behälterüberfüllung bei Befüllung aus einem Tankwagen mit fest
Art. no.
2
QUADRO-C 700-24V blue 1215
D/BAM/13081/31A Z-38.12-230 D/BAM/13081/31A Z-38.12-230
02
QUADRO-C 700-12V blue 1215
Weight (kg)
Optional accessories for diesel container QUADRO-C Type
Grenzwertgeber
74146
angekuppelter Leitung; serienmäßig bei QUADRO 2000, 3000 FLOW METERS Flow-rate (l/min) Type / content
Description
EZ24
3 Digital turbine flow meter, not calibratable, not for custody
transfer Mechanical roller flow meter
PZ300
Min.
Max.
Art. no.
7
120
96479
20
120
96359
Optional accessories for AUS 32 (AdBlue®) tank FLOW METERS Flow-rate (l/min) Type / content
Description
EZ24 AdBlue®
Min.
Max.
Art. no.
6
100
98137
Auslauf
Flow-rate (l/min)
Art. no.
5 Automatic discharge nozzle, plastic/stainless steel 6 Automatic discharge nozzle, compl. stainless steel
NW19 NW19
40 40
7 With breakaway system 8 With elec. flow meter and breakaway system
NW19 NW19
35 35
4 Digital turbine flow meter, not calibratable, not for custody
transfer, for AUS 32 (AdBlue®) DISCHARGE NOZZLES & ZVA ACCESSORIES
Type / content
Description
ZVA AdBlue® ZVA AdBlue® stainless steel ZVA AdBlue® SB 325 ZVA AdBlue® SB 325 Z Outlet tube 1 Outlet tube 2 Magnet adapter
For discharge nozzle type SB For discharge nozzle type SB, with magnet switch and adapter. Opened by the magnet adapter in the integrated AUS 32 (AdBlue®) tank For outlet tube 2. For opening the safety in the outlet tube, e.g. for canister filling 5 7
4 6
8
BREAK-AWAY SYSTEM AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA)
46672 43968 46109 46110 46114 46115 46116
20
MOBILE FUEL SYSTEMS FOR DIESEL
ANOTHER SOLUTION FOR DIESEL AND AdBlue®
AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA).
RIETBERG CONTAINERS 2018
RIETBERG CONTAINERS 2018
21
MOBILE FUEL SYSTEMS FOR DIESEL
3
1
Technical characteristics ›› Externally running wheels ›› Stable, hot-dip galvanised tube profile frame ›› Floor made of aluminium corrugated sheet as bracket for the container ›› Wheel cases made of aluminium sheet ›› Maintenance-free rubber spring axle ›› Tyres 185 R 14C ›› Support wheel, automatically foldable ›› Coupling height, approx. 450 mm OK ball ›› Light system according to STZVO 12 V ›› Overrun brake ›› Fixture for containers from 300 to 1000 litres ›› Supporting legs ›› Approval up to 100 km/h
The fuel container series fitting to the TRAILER can be found from page 36 onwards.
Available models Loading platform (mm) Type / content
Rietberg TRAILER-1
1
Rietberg TRAILER-2 2 Rietberg TRAILER-2PL Container assembly Wheel cases accessible Toolbox A 3 Toolbox B Fire extinguisher with bracket
L
W
Admissible total weight (kg) Description
1500
1300
1500
1-axle
Art. no.
99365
2500 1300 2000 2-axle 2500 1200 3500 2-axle with tarpaulin Fixture of a cubic Rietberg tank on the TRAILER Wheel cases reinforced with corrugated sheet
99366 99367 99368 99369
Lockable aluminium box screwed onto V drawbar Lockable, rectangular aluminium box (L x W x H: 1000 x 520 x 520 mm) 6 kg fire extinguisher with box and bracket
99370A 99370B 99371
1
Rietberg TRAILER 1-axle with QUADRO-C 330 (see page 14)
2
Rietberg TRAILER 2-axle with QUADRO-C 700 (see page 14)
3
1
2
02
RIETBERG TRAILER
22
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS KC-K [DIESEL]
3
Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container. Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central and safe arrangement of ports and fittings in a liquid-proof storage box welded to the container including lockable folding cover
2 2
Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Explosion blast proof ›› Continuous mechanical filling level indicator ›› Lockable ventilation and suction lines ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› 2 lifting brackets, safe crane lifting acc. to BGI 556
3
APPROVAL
1
FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 26
31A/Y...5639
GENERAL TECHNICAL APPROVAL, DIBT, BERLIN
Z-38.12-51
Available models Dimensions (mm) Type / content
KC 500-K KC 1000-K
L
1300 2 1440
W
H
Weight (kg)
770 1020
1400 1700
225 310
Hot-dip galvanised Approval
Art. no.
D/BAM/0489/31A D/BAM/5639/31A \\ Z-38.12-298
81780 84710
Accessories Type
Fill limit indicator Forwarder bracket
3
Description
Art. no.
To prevent overfilling of containers from a tanker with fixed line coupling Folding steel bracket over the storage box for attachment of the fuel container with forwarder
97157 84636
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
23
FUEL CONTAINERS KC-S Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container. Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central arrangement of ports and fittings within a protection ring, on which a lockable swing door cabinet is mounted 3 (L500 x W455 x H722 mm; weight: 23 kg)
2 2
Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Explosion blast proof ›› Continuous mechanical filling level indicator ›› Lockable ventilation and suction lines ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› Central lifting bracket, safe crane lifting acc. to BGI 556 KC 1000-S without swing door cabinet
1
APPROVAL
FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 26
31A/Y...5639
GENERAL TECHNICAL APPROVAL, DIBT, BERLIN
Z-38.12-51
Available models Dimensions (mm) Type / content
L
W
H
1)
KC 500-S 1300 770 1610 2 3 1440 KC 1000-S 1020 1920 Fortfall swing door Price reduction cabinet
Hot-dip galvanised
Weight (kg)
Approval
Art. no.
248 333
D/BAM/0489/31A D/BAM/5639/31A \\ Z-38.12-298
81778 + 85971 84700 + 85971 –
Accessories Type
Description
Art. no.
Fill limit indicator
To prevent overfilling of containers from a tanker with fixed line coupling
97157
1) Height including swing door cabinet
02
[DIESEL]
3
24
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS KC 2900 [DIESEL]
3
Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate if the container is filled with no more than 1,000 litres of diesel ›› Central and safe arrangement of ports and fittings in a liquid-proof storage box welded to the container including lockable folding cover 2
2
Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Continuous mechanical filling level indicator ›› Lockable ventilation and suction lines ›› Fill limit indicator ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› Lateral access ladder with extra large top step ›› Central lifting bracket, safe crane lifting acc. to BGI 556
2
KC 2900, equipment: R50 230 pump, flow meter, fill limit indicator
1
APPROVAL
FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 26
31A/Y...0441
Available models Dimensions (mm) Type / content
L
W
H
Weight (kg)
KC 2900
2100
1400
1900
880
Hot-dip galvanised Approval
Art. no.
D/BAM/0441/31A
82585
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
25
FUEL CONTAINERS KC 995 Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› Storage containers nationally approved according to DIN 6623 ›› Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central arrangement of ports and fittings within a protection ring, on which a lockable swing door cabinet is mounted 3 (dimensions L500 x W455 x H722 mm; weight: 23 kg)
2
Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Explosion blast proof ›› Dipstick ›› Lockable ventilation and suction lines ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› Lifting brackets, safe crane lifting acc. to BGI 556 ›› Rollover bar for protection of fittings KC 995 without cabinet
KC 995, equipment: R50 230 pump, flow meter, cabinet, fill limit indicator
APPROVAL
1
FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 26
31A/Y...0249 RIETBERGWERKE GMBH & CO. KG
DIN 6623
Available models Dimensions (mm) Type / content
KC 995 Fortfall cabinet
2 3
L
W
H1)
Weight (kg)
1270
1270
2122
365
Hot-dip galvanised Approval
Art. no.
D/BAM/0249/31A 07-PÜZ8108351733
73350 + 85971
Price reduction
–
Type
Description
Art. no.
Fill limit indicator
To prevent overfilling of containers from a tanker with fixed line coupling
97157
Accessories
1) Height including swing door cabinet
02
[DIESEL]
3
26
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
2
5
1
DIES FUEL CONTAINER EQUIPMENT Vane pumps for diesel Dry, self-priming, good price-performance ratio, bypass valve for protection against pump damage Scope of delivery: Motor pump, 4.0 m discharge hose, angular swivel joint, automatic discharge nozzle with axial swivel joint, connection cable with plug and/or battery clips, adapter for mounting on Rietberg containers, mounted on ordered Rietberg container Flow-rate (l/min) Type
R50 12 R50 24 R50 12/24 R50 230 R75 12 R75 24 R80 230 R120 230 R180 24 R200 230
1
Nominal1)
Effective2)
50 50 35/70
30 35 30/50
56 85 85 3 70 100 4 185 160 200 2
52 66 66 66 90 160 140 180
Voltage (V)
Special features
DC 12 – DC 24 – DC 12/24 Can be operated with 12 V as well as with 24 V direct current AC 230 – DC 12 – DC 24 – AC 230 – AC 230 – DC 24 – AC 230 For QUADRO-C 1000 AC 230 For QUADRO-C 1000
Hose
Art. no.
NW19 NW19 NW19
96347 96348 96352
NW19 NW25 NW25 NW25 NW25 NW32 NW25 NW32
96349 96354 96355 96353 96478 97442 97981 97441
Flow meters, not calibratable, not for custody transfer Flow-rate (l/min) Type
PZ300 EZ24 K700 K900
Description 5 Mechanical roller flow meter
Digital turbine flow meter Mechanical oval wheel flow meter for pump R200 230 Electronic oval wheel flow meter for R300 230 pump
Min.
Max.
Art. no.
20 7 20 50
120 120 220 500
96359 96479 97799 98828
1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
27
4
3
02
5
Fuel data recording
Scope of delivery: Fuel data recording with LCD display and keypad, oval wheel flow meter with pulse generator, not calibratable, not for custody transfer, PC software, mounted at ordered Rietberg container 6
Type
TDE-DC
Transponder tag
6
Description
Art. no.
This fuel data recording system can be operated with 12 V as well as 24 V direct current and combined with respective dispensing pumps with up to 30 A. The system consists of: Automatic fuel terminal with oval wheel flow meter incl. pulse generator, not calibratable, not for custody transfer, for max. 2,000 users; internal memory for max. 10,000 fuelling processes; integrated transponder reader; user identification and fuel release via coded transponder; automatic recording of the dispensed fuel volume; LCD display, manual input of vehicle or machine data via protected keypad; integrated USB-interface protected against unauthorized access for data retrieval; 6.0 m connection cable, incl. terminal clamps; 10 transponders, freely codeable, for operation/release of the automatic fuel terminal; PC software for management and analysis of fuel data for up to 200 units
98287
For TDE-DC; for contact-free user identification
96617
28
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
Gear pumps for diesel High-quality and durable version for delivery of lower fuel volumes independently from energy sources Scope of delivery: Manual pump, 2,5 m discharge hose, safety spout, connection adapter for mounting at Rietberg containers, mounted at ordered Rietberg container 1
2 Flow-rate (l/stroke)
Type
TP 3 TP 3 Z300
1 0.35 2 0.35
Special features
Hose
Art. no.
– With roller flow meter, not calibratable, not for custody transfer
NW19 NW19
31908 31909
Pump accessories DISCHARGE HOSES Hose length (m)
NW19
NW25
4 6 8 10
39731 39732 45232 45375
97143 97144 97145 97146
Special features
Outlet
Art. no.
With axial swivel joint With axial swivel joint With axial swivel joint With axial swivel joint With axial swivel joint
NW19 NW19 NW25 NW25 NW32
44535 34435 39642 37347 45244
Type / content
Description
Discharge hose
Integration 1" IT / 1" OT
Art. no.
DISCHARGE NOZZLES 3
4
Flow rate (l/min)
Type
ZVA 19 ZVA 19 Slimline ZVA 25 ZVA 25 Slimline ZVA 32 Slimline
60 75 120 140 5 200 3 4
5
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
29
DIRECT CURRENT CONNECTIONS (ONLY IN CONNECTION WITH DIESEL PUMPS)
8
02
7
6
9
Type
GSV I GSV socket GSV plug NATO
Description
2 high-current plugs (plug=socket) for pump and vehicle mounting; rated for up to 0 A/24 V 7 3-pin plastic socket according to DIN 9680, voltage of 6 – 24 V, max. 25 A, protection class IP54 8 3-pin plastic plug according to DIN 9680, voltage of 6 – 24 V, max. 25 A, protection class IP54 9 2-pin NATO special plug according to VDA 72593A, voltage 12 – 42 V, rating 300 A, short-term 1,000 A, metal housing with hard rubber cable protection, including 5 m cable H07RN-F 2x6 mm2 6
Art. no.
300188 46673 46674 44338
PUMP ADAPTERS & FILTERS Type
Description
Adapter
Adapter for mounting of customer pumps (please define on order) or mounting of pumps on 86349 older Rietberg containers (1965 – 1995) Mounted on the pressure side of a pump for protection against contamination and water, 73165 filter mesh 30 µm, max. 65 l/min flow; the flow is decreased with increasing saturation of the filter cartridge; the flow is blocked if the filter cartridge is fully saturated Replacement filter cartridge for the fuel filter 39759
Fuel filter
Replacement cartridge
Art. no.
30
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS CONTY-ECO [DIESEL]
3 2
Their benefits ›› Dimensions adapted for the transport on a pickup truck ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full steel design, therefore extremely durable ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Stackable 2-high
1 2
Technical characteristics ›› Raw on the inside and coated on the outside (container: light grey RAL 7035, cover: sapphire blue RAL 5003) ›› Single-walled ›› The fittings and the pump are safely mounted in a protected location, in a storage compartment with lockable cover ›› Discharge nozzle bracket 3 ›› Lockable suction line 4 ›› Lockable ventilation line 5 ›› Continuous mechanical filling level indicator 6 ›› Filler neck with safely and tightly lockable fitting 7 ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets for safe crane lifting, according to BGI 556 ›› Self-priming pump, readily mounted on the container, including hose and ZVA/outlet valve
6
3
5
7 4
APPROVAL
1A1W/Y/...14969 DIBT, BERLIN BUILDING RULES LIST A
PART 1, 15.19
Technical data Dimensions (mm) Type / content
CONTY-ECO 200 CONTY-ECO 440
1 2
L
W
H
Weight kg) Approval
1080 1080
800 800
530 840
80 110
D/BAM14969/1A1W D/BAM14969/1A1W
RIETBERG CONTAINERS 2018
31
02
MOBILE FUEL SYSTEMS FOR DIESEL
Available models Flow-rate (l/min) Type / content
Pump
Nominal1)
Effective2)
Hose length (m)
Discharge nozzle
Art, no,
CONTY-ECO 200-TP CONTY-ECO 200-230 CONTY-ECO 200-12 CONTY-ECO 200-24 CONTY-ECO 200-12/24 CONTY-ECO 440-TP CONTY-ECO 440-230 CONTY-ECO 440-12 CONTY-ECO 440-24 CONTY-ECO 440-12/24
Manual AC 230 DC 12 DC 24 DC 12/24 Manual AC 230 DC 12 DC 24 DC 12/24
0.35 l/stroke 56 50 50 35/70 0.35 l/stroke 56 50 50 35/70
0.35 l/stroke 52 30 35 30/50 0.35 l/stroke 52 30 35 30/50
2.5 4.0 4.0 4.0 4.0 2.5 4.0 4.0 4.0 4.0
AV 20 ZVA ZVA ZVA ZVA AV 20 ZVA ZVA ZVA ZVA
99204 99203 99018 99201 99202 99208 99207 99019 99206 99074
The pump DC 12/24 Can be operated with 12 V and 24 V direct current.
Accessories
8
9 Flow-rate (l/min)
Type
EZ24 Fuel gauge "Side Reading"
Description
Digital turbine flow meter, not calibratable, not for custody transfer 9 Fuel gauge with lateral reading, surcharge 8
Min.
Max.
Art. no.
7
120
96479
NEW
1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle
45623
32
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS CONTY-B [DIESEL] 2
Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full hot-dip galvanised steel design for extreme durability ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Stackable 2-high
1
Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Single-walled ›› Fittings and pump mounted in a securely lockable storage compartment ›› Lockable, spring-mounted cover ›› Discharge nozzle bracket ›› Lockable suction line 3 ›› Lockable ventilation line 4 ›› Continuous mechanical filling level indicator 5 ›› Filler neck with safely and tightly lockable fitting 6 ›› Base construction for secure lifting by forklift or pallet truck ›› 4 lifting brackets for safe crane lifting acc. to BGI 556 ›› Self-priming pump with adapter, readily mounted on the container, including hose and ZVA/outlet valve
6 7
5
4
3
APPROVAL
1A2W/Y/...14374 DIBT, BERLIN BUILDING RULES LIST A
PART 1, 15.19
Technical data Dimensions (mm) Type / content
CONTY-B 330 CONTY-B 450
L 1 2
W
800 800
800 800
H
950 1150
Weight (kg)
110 120
Approval
D/BAM/14374/1A2W D/BAM/14374/1A2W
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR DIESEL
33
Flow-rate (l/min) Type / content
Pump
Nominal1)
Effective2)
Hose length (m)
Discharge nozzle
Art. no.
CONTY-B 330-TP CONTY-B 330-230 CONTY-B 330-12 CONTY-B 330-24 CONTY-B 330-12/24 CONTY-B 450-TP CONTY-B 450-230 CONTY-B 450-12 CONTY-B 450-24 CONTY-B 450-12/24
Hand AC 230 DC 12 DC 24 DC 12/24 Hand AC 230 DC 12 DC 24 DC 12/24
0.35 l/stroke 56 50 50 35/70 0.35 l/stroke 56 50 50 35/70
0.35 l/stroke 52 30 35 30/50 0.35 l/stroke 52 30 35 30/50
2.5 4.0 4.0 4.0 4.0 2.5 4.0 4.0 4.0 4.0
AV 20 ZVA ZVA ZVA ZVA AV 20 ZVA ZVA ZVA ZVA
99257 99254 99200 99205 99209 99190 99193 98942 99191 99192
The pump DC 12/24 Can be operated with 12 V and 24 V direct current.
Accessories Flow-rate (l/min) Type
PZ300 EZ24
7
Description
Min.
Max.
Art. no.
Mechanical roller flow meter Digital turbine flow meter, not calibratable, not for custody transfer
20 7
120 120
96359 96479
1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle
02
Available models
34
MOBILE FUEL SYSTEMS FOR DIESEL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS QUADRO-C-E [DIESEL]
1
Their benefits ›› Temporarily unlimited approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances. ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full hot-dip galvanised steel design for extreme durability ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Compact, space-saving ›› Stackable 2-high
Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Single-walled ›› Lockable suction line 2 ›› Lockable ventilation line 3 ›› Discharge nozzle bracket 4 ›› Continuous mechanical filling level indicator ›› Filler neck with safely and tightly lockable fitting 5 ›› Lockable, spring-mounted cover ›› Base construction for secure lifting by forklift or pallet truck ›› 4 lifting brackets for safe crane lifting acc. to BGI 556
3 5
2
4
Equipment: R50 230 pump, fill limit indicator
APPROVAL
FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE ON PAGE 26
31A/Y/...15051 DIBT, BERLIN BUILDING RULES LIST A
PART 1, 15.19
Available models Dimensions (mm) Type / content
QUADRO-C-E 700 QUADRO-C-E 1000
1
L
W
H
Weight (kg)
1215 1215
1000 1000
1025 1280
245 270
Approval
Art. no. Hot-dip galvanised Coated
D/BAM/15051/31A D/BAM/15051/31A
99324 99323
99339 99338
Accessories Type
Fill limit indicator
Description 11 To prevent overfilling of containers from a tanker with fixed line coupling
Art. no.
74146
35
02
MOBILE FUEL SYSTEMS FOR PETROL
02
RIETBERG CONTAINERS 2018
36
MOBILE FUEL SYSTEMS FOR PETROL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS QUADRO-CV 330 [PETROL]
3
Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› German general technical approval as storage container. Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Stackable 3-high ›› Full steel design for extreme durability
2
4 3
6
2
5
7
1
1
APPROVAL
1A2W/Y/...14970 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN
Z-38.12-230
Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled permanent off-grid vacuum leakage monitoring at both walls 1 ›› Continuous mechanical filling level indicator 2 ›› Ventilation line with shut-off ball valve 3 and deflagration arrester (IBExU08ATEX2122x) 4 ›› Lockable suction line 5 ›› Filling nozzle with lockable safety screw-fitting 6 and flame arrester (PTB Ex 12-42028) ›› Lateral opening for hose lines or cables ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder ›› Discharge nozzle bracket 7 ›› Ground connection ›› Self-priming pump with adapter, readily mounted on the container, including hose and ZVA/outlet valve
RIETBERG CONTAINERS 2018
37
02
MOBILE FUEL SYSTEMS FOR PETROL
8
9
For your safety, QUADRO-CV 330 (for petrol) is equipped with flameproof fittings as a standard to prevent flames entering the containers which could cause an explosion (German Technical Regulations on Industrial Safety BetrSichV and TRBS).
Technical data Dimensions (mm) Type / content
L
W
H
Weight (kg)
Approval
QUADRO-CV 330
1215
815
760
217
D/BAM 14970/1A2W \\ Z-38.12-230
Available models Flow-rate (l/min) Type
QUADRO-CV 330-TPex QUADRO-CV 330-230ex QUADRO-CV 330-12ex
Pump
Nominal1)
Effective2)
Hose (m)
Manual 0.35 l/stroke 0.35 l/stroke 2.5 50 45 4.0 50 40 4.0
9 AC 230 8 DC 12
Discharge nozzle
Art. no. Hot-dip galvanised Coated
AV 20 ZVA ZVA
99265 99263 99262
99372 99373 99374
The pumps mentioned above are suitable for flammable fluids and comprise a corresponding explosion protection. The plugs and battery clips offered may only be used in the respective applicable areas. The Ex-zones must be stipulated by the operator (see Industrial Safety Regulations). If, in the area of the power supply point, Ex-zones can occur, explosion protected plugs and coupling systems must be used.
Accessories Type / content
Description
Art. no.
Fill limit indicator
To prevent overfilling of containers from a tanker with fixed line coupling
74146
1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle
38
MOBILE FUEL SYSTEMS FOR PETROL
RIETBERG CONTAINERS 2018
PUMP ACCESSORIES
111
2
3
Type
Description
Connector for R50 ex 12
Ex-plug for the use within Ex zone 1, make: steel, series 8571 Ex-coupling for the use within Ex-zone 1, make: steel, series 8571 Ex-plug for the use within Ex-zone 1; make: steel, series 8570 Ex-coupling for the use within Ex-zone 1; make: steel, series 8570
Connector for R50 ex 230
4
Art. no. 1 2 3 4
99400 99401 99397 99398
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR PETROL
39
7 6
02
5
FLOW METERS, NOT CALIBRATABLE, NOT FOR CUSTODY TRANSFER Flow-rate (l/min) Type / content
Description
PZ300-ex EZ24-ex
5 Mechanical roller flow meter, ex-proof 6 Digital turbine flow meter, ex-proof
Min.
Max.
Art. no.
20 7
120 120
97149 46026
FILTER Type
Fuel filter
7
Replacement cartridge
Description
Art. no.
Mounted on the pressure side of a pump for protection against contamination and water, filter mesh 30 µm, max. 65 l/min flow; the flow is decreased with increasing saturation of the filter cartridge; the flow is blocked if the filter cartridge is fully saturated Replacement filter cartridge for the fuel filter
73165
QUADRO-CV 330-ex Equipped with Rietberg trailer, 2-axis, fire extinguisher and toolset on drawbar (see page 21)
39759
40
MOBILE FUEL SYSTEMS FOR PETROL
RIETBERG CONTAINERS 2018
FUEL CONTAINERS CONTY-B 330 [PETROL]
Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full hot-dip galvanised steel design for extreme durability ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Stackable 2-high
Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Single-walled ›› Pump mounted in a securely lockable storage space ›› Lockable, spring-mounted cover ›› Discharge nozzle bracket ›› Lockable suction line ›› Ventilation line with shut-off ball valve and deflagration arrester (IBExU08ATEX2122x) 1 ›› Continuous mechanical filling level indicator ›› Filling nozzle with securely and tightly lockable screw-fitting and flame arrester (PTB Ex 12-42028) 2 ›› Ground connection ›› Base construction for secure lifting by forklift or pallet truck ›› 4 lifting brackets for safe crane lifting acc. to BGI 556 ›› Self-priming pump, readily mounted on the container, including hose and ZVA/outlet valve
2
1
APPROVAL
1A2W/Y/...14374 DIBT, BERLIN BUILDING RULES LIST A
PART 1, 15.19
For your safety, CONTY-B 330 (for petrol) is equipped with flameproof fittings as a standard to prevent flames entering the containers which could cause an explosion (German Technical Regulations on Industrial Safety BetrSichV and TRBS).
Technical data Dimensions (mm) Type / content
L
W
H
CONTY-B 330
800
800
950
Weight (kg)
110
Approval
D/BAM14374/1A2W
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS FOR PETROL
41
Flow-rate (l/min) Effective2)
Hose length (m)
Type
Pump
Nominal1)
CONTY-B 330-TPex CONTY-B 330-230ex CONTY-B 330-12ex
MAnual AC 230 DC 12
0.35 l/stroke 0.35 l/stroke 2.5 50 45 4.0 50 40 4.0
Discharge nozzle
Art. no.
AV 20 ZVA ZVA
99073 99256 99255
The pumps mentioned above are suitable for flammable fluids and comprise a corresponding explosion protection. The plugs and battery clips offered may only be used in the respective applicable areas. The Ex-zones must be stipulated by the operator (see Industrial Safety Regulations). If, in the area of the power supply point, Ex-zones can occur, explosion protected plugs and coupling systems must be used.
Accessories PUMP ACCESSORIES
311
4
5
Type
Description
Connector for R50 ex 12
Ex plug for the use within Ex zone 1, make: steel, series 8571 Ex-coupling for the use within Ex-zone 1, make: steel, series 8571 Ex-plug for the use within Ex-zone 1; make: steel, series 8570 Ex coupling for the use within Ex zone 1; make: steel, series 8570
Connector for R50 ex 230
6
Art. no.
99400 99401 5 99397 6 99398 3 4
FLOW METERS, NOT CALIBRATABLE, NOT FOR CUSTODY TRANSFER Flow-rate (l/min) Type / content
Description
Min.
Max.
Art. no.
PZ300-ex EZ24-ex
Mechanical roller flow meter, ex-proof Digital turbine flow meter, ex-proof
20 7
120 120
97149 46026
1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle
02
Available models
42
MOBILE FUEL SYSTEMS
RIETBERG CONTAINERS 2018
IMPORTANT LEGAL REGULATIONS FOR MOBILE FUEL SYSTEMS Transport of hazardous substances, e.g. petrol or diesel, is generally subject to comprehensive national and international regulations. National: GGVSEB GGVSee
Ordinance on the transport of dangerous goods by road, rail, and inland waterways Ordinance on the transport of dangerous goods by maritime shipping
International: ADR International agreement on transport of dangerous goods by road RID International agreement on transport of dangerous goods by railway ADN International agreement on transport of dangerous goods by inland shipping IMDG code International agreement on transport of dangerous goods by seagoing vessels
For transport of hazardous substances, type-tested and approved containers like tankers, tank containers and packaging including intermediate bulk containers (IBCs) are generally required. Rietbergwerke manufacture tank containers, IBCs and packaging. In terms of their capacity, tank containers are theoretically unlimited; IBCs have a maximum capacity of 3,000 litres and packaging is restricted to a capacity of 450Â litres. As mentioned, the specified regulations are generally applicable. However, there are differences in application depending on the approval of the container and exceptions. Please note that the conditions for safe transport and universal application are only met by approved containers. To ensure better readability, the term ADR is used in the following to refer to all regulations on transport of hazardous substances.
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS
43
Approval and type testing Whether a container is approved packaging or an approved IBC can be identified clearly by its code.
Example for packaging coding of a Rietberg CONTY-B 450: UN 1A2W / Y / 150 / 17 / D / BAM 14373-rietberg 1
2
3
4
5
6
7
Marking Packaging and IBCs are to be marked as follows according to ADR chapter 5.2: ›› The UN no. of the transported substance (e.g. diesel: UN 1202) ›› The mark for environmentally hazardous substances (fish and tree, black on white surface) ›› Hazard label (e.g. diesel: no. 3, flame, black or white on red surface) The specified markings have to be attached on two opposite sides of IBCs with a capacity of more than 450 litres and on one side of smaller packaging. Additionally, the containers are to be labelled with substancerelated hazard warnings according to GHS. In addition to the container, we provide a set of adhesive labels for initial marking. Additionally, a pictogram on the ICB specifies whether the container is stackable or not. The following illustration is an example for marking of an IBC for diesel.
1 Manufactured, tested and approved according to UN RIETBERG KRAFTSTOFFCONTAINER
5
DOPPELWANDIGE AUSFÜHRUNG
XXXX kg max
www.rietberg-behaelter.de
DIESELKRAFTSTOFF SIGNALWORT: GEFAHR
Gefahrenhinweise: H226 Flüssigkeit und Dampf entzündbar. H351 Kann vermutlich Krebs erzeugen. H304 Kann bei Verschlucken und Eindringen in die Atemwege tödlich sein. H332 Gesundheitsschädlich bei Einatmen. H315 Verursacht Hautreizungen. H373 Kann die Organe schädigen bei längerer oder wiederholter Exposition. H411 Giftig für Wasserorganismen, mit langfristiger Wirkung. Id.-Nr. 43958
packaging regulations Steel barrel with fixed cover Approved for substances of packaging groups I, II and III Test pressure in kPa Manufacturing year Country of approval Approving institution, approval number and manufacturer
Art. Nr. 38378
2 3 4 5 6 7
ENTHÄLT: BRENNSTOFFE, DIESEL
Sicherheitshinweise: P201 Vor Gebrauch besondere Anweisungen einholen. P102 Darf nicht in die Hände von Kindern gelangen. Flamme/heißen P210 Von fernhalten. Nicht rauchen. P301 + P310 Bei Verschlucken: Sofort Giftinformationszentrum oder Arzt anrufen. P331 Kein Erbrechen herbeiführen. P261 Einatmen von Dampf vermeiden. P281 Vorgeschriebene persönliche Schutzausrüstung verwenden. P302 + P352 Bei Berührung mit der Haut: Mit viel Wasser und Seife waschen. P308 + P313 Ärztlichen Rat einholen/ärztliche Hilfe hinzuziehen. P273 Freisetzung in die Umwelt vermeiden.
UN 1202 3
2 3
Front view
RIETBERG KRAFTSTOFFCONTAINER www.rietberg-behaelter.de
DIESELKRAFTSTOFF SIGNALWORT: GEFAHR
Gefahrenhinweise: H226 Flüssigkeit und Dampf entzündbar. H351 Kann vermutlich Krebs erzeugen. H304 Kann bei Verschlucken und Eindringen in die Atemwege tödlich sein. H332 Gesundheitsschädlich bei Einatmen. H315 Verursacht Hautreizungen. H373 Kann die Organe schädigen bei längerer oder wiederholter Exposition. H411 Giftig für Wasserorganismen, mit langfristiger Wirkung. Id.-Nr. 43958
Art. Nr. 38378
XXXX kg max
DOPPELWANDIGE AUSFÜHRUNG
1 2 3 4 5
ENTHÄLT: BRENNSTOFFE, DIESEL
Sicherheitshinweise: P201 Vor Gebrauch besondere Anweisungen einholen. P102 Darf nicht in die Hände von Kindern gelangen. Flamme/heißen P210 Von fernhalten. Nicht rauchen. P301 + P310 Bei Verschlucken: Sofort Giftinformationszentrum oder Arzt anrufen. P331 Kein Erbrechen herbeiführen. P261 Einatmen von Dampf vermeiden. P281 Vorgeschriebene persönliche Schutzausrüstung verwenden. P302 + P352 Bei Berührung mit der Haut: Mit viel Wasser und Seife waschen. P308 + P313 Ärztlichen Rat einholen/ärztliche Hilfe hinzuziehen. P273 Freisetzung in die Umwelt vermeiden.
UN 1202 3
1 2 3
Side view Example for IBC coding of a Rietberg QUADRO-C 1000: UN 31A / Y / 01.15 / D / BAM 13081-rietberg / 9800 / 1506 1
2
3
4
5
6
7
8
1 Manufactured, tested and approved according to UN
packaging regulations Steel IBC for fluids Approved for substances of packaging groups II and III Manufacturing month and year Country of approval Approving institution, approval number and manufacturer Test load of the stacking pressure test in kg. "0" is specified if the IBC is not stackable 8 Maximum admissible gross weight in kg 2 3 4 5 6 7
No.
Quantity
1
2
2
2
Type
Description
UN 1202
Transported substance diesel Hazard label
3
3
2
Environmentally hazardous substances
4
1
Safety information
5
1
not stackable
XXXX kg max
stackable (admissible stacking load is specified!)
02
PACKAGING AND IBCS
44
MOBILE FUEL SYSTEMS
RIETBERG CONTAINERS 2018
Inspection and testing All IBCs are subject to mandatory repeated inspection and testing in intervals of 2 ½ years as of the date of the first (factory) inspection:
Of course, it is also generally required that the container: ›› is technically intact ›› is tightly sealed during transport and, as applicable, that repeated inspection and testing have been carried out.
INSPECTION AFTER 2.5 YEARS
›› By means of a registered inspection body II according to BAM-GGR 002 – part 2, section A.1.4.2, A.2.2 and A.3.2 or ›› Via an approved repair and maintenance operation according to BAM-GGR 001 – part B Scope of inspection: ›› Inspection of the external condition ›› Inspection of marking ›› Inspection of the function of the control equipment, i.e. all fittings of the container ›› Leakage test with air with an overpressure of 0.2 bar INSPECTION AFTER 5 YEARS
›› By means of an approved inspection body II according to BAM-GGR 002 – part A, section A.1.4.1, A.2.1 and A.3.1 To be carried out in addition to the inspection after 2 ½ years: ›› Checking of compliance with the type testing certificate ›› Internal inspection FOR PACKAGING, NO REPEATED INSPECTION AND TESTING IS REQUIRED.
Simplified transport Under defined conditions, ADR section 1.1.3.6 enables transport of hazardous substances under simplified conditions (without ADR certificate or vehicle marking, etc.) if the specified maximum capacity per transport unit, for example, Medium
Pack. size
Transp. cat.
Max. capacity
Petrol
II
2
333 litres
Diesel
III
3
1,000 litres
is not exceeded. If goods with different transport categories are transported in the same unit, the 1000 points rule applies. For determination of the total score, the volumes of transport category 2 are multiplied by a factor of 3 and the volumes of transport category 3 by a factor of 1. For simplified transport, the total score of 1,000 points must not be exceeded. For example: ›› Petrol, II, 2: 150 litres x 3 = 450 points ›› Diesel, III, 3: 500 litres x 1 = 500 points ›› Total: 950 points Even though numerous ADR regulations do not need to be taken into account for simplified transport, a few rules still have to be observed: ›› Marking and labelling (ADR chapter 5.2) must be complete and readable ›› A 2 kg fire extinguisher (ADR section 8.1.4.1 (a)) must be carried. ›› A shipping document (ADR section 5.4.1) must be carried.
CRAFTSMAN REGULATION This refers to containers which are used based on the exceptional regulation according to ADR 1.1.3.1 c), the so-called “craftsman regulation”. ADR defines various exemptions and exceptional regulations, among others those in connection with the type of transport. For instance, according to subsection 1.1.3.1 c), the provisions of ADR do not apply to “transports which are carried out by companies in connection with their main task”. At the same time, however, direct “internal or external supply operations” are excluded from this exemption. What does that mean? The implementing directives for hazardous goods (RSEB) provide annotations on the ADR and the following definition on subsection 1.1.3.1 c): Section 1-6.1 Exempted are transports for direct use, e.g. ›› Paint in the vehicle of a painter ›› Oxygen or acetylene cylinders in the vehicle of a welder ›› Fuel for filling lawn mowers in the vehicle of a municipal employee Section 1-6.2 Intermediate supplies for fuel systems do not directly fall under the exemption regulation of subsection 1.1.3.1 c). Therefore, one precondition for making use of the so-called “craftsman regulation” is that the fuel (together with the machine) is transported directly in order to be consumed directly, while only residual quantities are transported back again. The “craftsman regulation” does not include transports for distribution purposes, i.e. the supply of multiple machines on different construction sites (supply operations) as well as drives to the next service station (intermediate supplies), for instance. However, the “craftsman regulation” also indicates that containers can be used which are neither type-tested nor comprise a UN approval.
Notes on the use of the different container types can be found on page 10 f.
RIETBERG CONTAINERS 2018
MOBILE FUEL SYSTEMS
45
SHIPPING DOCUMENT What is a shipping document? A shipping document is generally a shipping note with the following mandatory information according to ADR section 5.4.1. The transport document is not bound to any layout and the posi-
tion and order of the information may be freely selected. The information on a), b), c), d) and k), however, must be specified in this order without any additional information, i.e. for diesel:
Pflichangangaben
Beispiel Diesel
a) The UN number of the substance.
[UN 1202]
b) The official designation of the substance.
[Diesel fuel]
c) The number of the hazard label/hazardous goods class.
[3]
d) The packing group of the substance.
[III]
e) Number and description of the transport item.
[1 unit, IBC]
f)
[950 litres]
The total quantity of hazardous goods.
g) The name and address of the sender.
[Subconstruction company]
h) The name and address of the recipient.
[Subconstruction company â&#x20AC;&#x201C; construction site X]
i)
A declaration according to the provisions of a special agreement. (Naturally, this is only demanded if this is in fact the case!)
[Transport without exceeding the permitted limits defined in subsection 1.1.3.6]
j)
--- (not specified in current ADR)
k) The (if assigned) tunnel restriction code.
STATIONARY USAGE Mobile fuel systems, which are operated in one place for a specific operational purpose for a period of more than six months are regarded as stationary. They are then subject to the regulations of the German directive on systems to handle substances hazardous to water (AwSV).
[D/E]
02
UN 1202 DIESEL FUEL, 3, III, (D/E)
46
CUSTOMER-SPECIFIC SOLUTIONS
RIETBERG CONTAINERS 2018
FUEL CONTAINER FOR POWER UNIT AND HEATER SUPPLY
QUADRO-AG info QUADRO-AG â&#x20AC;&#x201C; A CLEAN SOLUTION Whether on construction sites in winter, in festival tents or in industrial operations, power units or heaters are essential for emergency power supply and ventilation or dehumidification of storage and production facilities. Ensure reliable supply of your equipment and machinery! QUADRO-AG are specially designed for professional fuel supply directly at the location of use. Approved for transport and storage as well as indoor and outdoor installation!
CONTACT PERSONS http://www.rietberg-behaelter.de/index.php?id=638&L=1
QUADRO-AG http://www.rietberg-behaelter.de/en/produkte/kraftstoffcontainerfuer-aggregate-und-heizgeraete/quadro-ag.php
47
03
CUSTOMER-SPECIFIC SOLUTIONS
08
RIETBERG CONTAINERS 2018
48
CUSTOMER-SPECIFIC SOLUTIONS
RIETBERG CONTAINERS 2018
Legal notice Publisher: Rietbergwerke GmbH & Co. KG Behältertechnik Bahnhofstraße 55 33397 Rietberg, Germany Phone +49 5244 983 200 Fax +49 5244 983-201/-444 behaeltertechnik@seppeler.de www.rietberg-behaelter.de Reproduction – in whole or in part – only with written approval by Rietbergwerke GmbH & Co. KG. With publication of this catalogue, the previous catalogue becomes invalid – including printouts and electronic formats. Legal information All specified prices are net prices per unit without value added tax for delivery ex works unless specified otherwise. Technical changes and errors, product range changes, and delivery options shall remain explicitly reserved. Liability for printing errors and incorrect technical specifications and illustrations shall be excluded. Our general terms and conditions shall apply: http://www.rietberg-behaelter.de/index.php?id=323&L=1
Rietbergwerke GmbH & Co. KG Behältertechnik Bahnhofstraße 55 33397 Rietberg Fon 05244 983 200 · Fax 05244 983-201 behaeltertechnik@seppeler.de www.rietberg-behaelter.de