Product Catalogue 2019

PRODUCT CATALOGUE 2019

RIETBERG CONTAINERS Collection . Storage . Transportation

SEPPELER – WE MAKE IT WORK.

CONTINUITY DURING TRANSITIOND EL Everything began in Rietberg with rolling tyre drums around 100 years ago. Today, in 2019, we can provide our customers with a lot more than that. More products, improved advice, extra service and, of course, increased experience.

Something else also enables us to guarantee continued expansion – continuity during transition. We always look to the future, accept any new developments with open arms and simultaneously rely on our existing strengths. This is what makes the container technology a special part of the Seppeler Group.

We would like to say thank you for the previous 100 years and look forward with you to the next 100.

Your Rietbergwerk container technology team

4

01

RIETBERG CONTAINERS 2019

STATIONARY FUEL SYSTEMS

Diesel on-site filling station

›› PAGE

KA

02

Petrol on-site filling station

14

K AP ECO

›› PAGE

20

K AP GIRO

›› PAGE

21

KA

›› PAGE

26

TRAILER

›› PAGE

43

›› PAGE

80

MOBILE FUEL SYSTEMS

Double-walled mobile diesel fuel systems

QUADRO-CV

›› PAGE

34

QUADRO-C

›› PAGE

36

QUADRO-C blue

›› PAGE

40

KC-K

›› PAGE

44

KC-S

›› PAGE

46

KC 995

›› PAGE

48

›› PAGE

56

QUADRO-C-E

›› PAGE

58

Single-walled mobile diesel fuel systems

CONT Y-ECO

›› PAGE

54

CONT Y-B

Double-walled mobile petrol fuel systems

QUADRO-CV 330

03

›› PAGE

Single-walled mobile petrol fuel systems

60

CONT Y-B 330

›› PAGE

64

KC-AG 5500

›› PAGE

78

SUPPLY OF POWER UNITS AND HEATERS

QUADRO-AG

›› PAGE

72

QUADRO-TA 700

›› PAGE

76

QUADRO-C OEL

5

RIETBERG CONTAINERS 2019

04

Multi-tanks

Storage tanks

›› PAGE

90

Storage tanks

›› PAGE

LT-se

94

LT-elh

›› PAGE

96

LT-elh

›› PAGE

98

02

MT

01

STORAGE CONTAINERS

05

COLLECTION CONTAINERS Multi-collectors

03

Waste oil collectors

›› PAGE

AS-T-se

107

AS-TP-se

›› PAGE

108

›› PAGE

110

MS-TP-elh

›› PAGE

112

GD-D-elh

›› PAGE

120

MOBILUS 200 BLUE ›› PAGE

139

Hazardous substance depots

04

Hazardous substance collectors

MS-T-se

GS-TP-elh

›› PAGE

114

GS-TP-elh

›› PAGE

116

06 FUEL EXTRACTION AND

GD-TP-elh

›› PAGE

118

07 AUS 32 (ADBLUE®) DELIVERY EQUIPMENT 05

FUELLING SYSTEMS

MOBILUS 100

›› PAGE

128

MOBILUS blue

›› PAGE

132

›› PAGE

137

MT MOBIL

›› PAGE

138

06

126

CUSTOMER-SPECIFIC SOLUTIONS

AS-TP-SE 5000

New product Motor, gearbox and lubrication oils

›› PAGE

136

LT-ELH 3000E

Diesel

AUS 32 (AdBlue®)

Stationary containers

Supply

Petrol

Kerosene

Mobile containers

Disposal

07

08

›› PAGE

se fluid (fireresistant, flash point > 55°) elh fluid (flammable, extremely flammable, highly flammable, flash point < 55°)

08

MOBILUS tragbar

6

RIETBERG CONTAINERS 2019

TABLE OF CONTENTS

01

02

03

STATIONARY FUEL SYSTEMS Diesel on-site filling stations ››KA ››KAP ECO ››KAP GIRO

14 20 21

Petrol fuel system ››KA

26

MOBILE FUEL SYSTEMS Double-walled diesel mobile fuel systems ››QUADRO-CV ››QUADRO-C ››QUADRO-C blue ››Rietberg Trailer ››KC-K ››KC-S ››KC 995

34 36 40 43 44 46 48

Single-walled diesel mobile fuel systems ››CONTY-ECO ››CONTY-B ››QUADRO-C-E

54 56 58

Double-walled petrol mobile fuel systems ››QUADRO-CV 330

60

Single-walled petrol mobile fuel systems ››CONTY-B 330

64

FUEL CONTAINER FOR POWER UNITS AND HEATERS ››QUADRO-AG ››QUADRO-TA 700 ››KC-AG ››QUADRO-C oel

72 76 78 80

7

Multi-tank ››MT

90

Storage tank ››LT-se ››LT-elh ››LT-elh

94 96 98

COLLECTION CONTAINERS FOR DISPOSAL Waste oil collectors ››AS-T-se ››AS-Tp-se

107 108

Multi-collectors ››MS-T-se ››MS-TP-elh

110 112

Hazardous substance collectors ››GS-TP-elh ››GS-TP-elh

114 116

Hazardous substance depot ››GD-TP-elh ››GD-D-elh

118 120

07

06

FUEL EXTRACTION AND FUELLING EQUIPMENT Refilling equipment ››MOBILUS Tragbar

126

Intake and fuelling equipment ››MOBILUS 100

128

AUS 32 (ADBLUE®) DELIVERY EQUIPMENT Fuelling system ››MOBILUS Blue

08

CUSTOMER-SPECIFIC SOLUTIONS

132

07

UP TO 140

08

06

05

04

05

STORAGE CONTAINERS FOR SUPPLY AND DISPOSAL

03

04

02

01

RIETBERG CONTAINERS 2019

8

CONTACTS

RIETBERG CONTAINERS 2019

RIETBERGWERKE CONTACTS TECHNOLOGY AND QUALITY ASSURANCE

TECHNICAL MANAGER Manuel Albrecht 05244 983-241 manuel.albrecht@seppeler.de

PRODUCTION MANAGER Thorsten Martinschledde 05244 983-447 thorsten.martinschledde@seppeler.de

QUALIT Y ASSURANCE/ WELDING SUPERVISION Hasan Tuncel 05244 983-449 hasan.tuncel@seppeler.de

CONSTRUCTION Simone Bartels 05244 983-256 simone.bartels@seppeler.de

WORK PREPARATION/ CONSTRUCTION Eugen Illarionow 05244 983-255 eugen.illarionow@seppeler.de

CALCULATION/CONSTRUCTION Michael Bickert 05244 983-370 michael.bickert@seppeler.de

PURCHASE

PURCHASE Heinz-Jürgen Bergmeier 05244 983-242 · Fax 05244 983-444 heinz-juergen.bergmeier@seppeler.de

RIETBERG CONTAINERS 2019

CONTACTS

SALES

AREA SALES MANAGER SOUTH GERMANY Roman Oeverhaus 05244 983-252 roman.oeverhaus@seppeler.de

BUSINESS DEVELOPMENT NORTH EUROPE/GERMANY Guido Rรถttgers 05244 983-250 guido.roettgers@seppeler.de

SALES SOUTH GERMANY Lukas Koch 05244 983-263 lukas.koch@seppeler.de

SALES SOUTH GERMANY Sarah Engelmeier 05244 983-264 sarah.engelmeier@seppeler.de

AREA SALES MANAGER NORTH/WEST GERMANY Robert Bee 05244 983-346 robert.bee@seppeler.de

MARKETING AND ORDER PROCESSING

MARKETING Liliana Junghรถlter 05244 983-244 liliana.junghoelter@seppeler.de

SCHEDULING & TRADE FAIR ORGANISATION Helene Hoppe 05244 983-261 helene.hoppe@seppeler.de

ORDER PROCESSING Sevim Basak 05244 983-240 sevim.basak@seppeler.de

9

10

SERVICEPARTNER

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS. CONTINUITY IN THE CHANGE For more than 80 years, Rietbergwerke has been developing and manufacturing innovative solutions relating to containers. Small-scale fuel tank, waste oil depots, double-walled cubic storage containers, mobile fuel systems and fuel extraction equipment are just a few examples of practical products that have set trends.

Double-walled containers with vacuum leakage monitoring stand for high standards in quality and safety. For decades, Rietbergwerke has been a leading manufacturer of containers.

Following our motto "Seppeler ­we make it work", we offer a wide range of services: Product innovation ›› Quick solutions for new requirements MATTHIAS LIMBERG (Division General Manager, Behältertechnik)

Consulting competence with trained and creative staff ›› Legal security. According to legal requirements and standards Customer-specific solutions ›› Tailored to individual requirements Production and inspection of IBC ›› Certified and approved for production and inspection/testing of intermediate bulk containers (IBC) Specialised company according to the German Federal Water Act ›› Certified for carrying out work on systems to handle substances hazardous to water Competence and certification ›› Development and production "Made in Germany" ›› Certified manufacturer of structural steel components according to DIN EN 1090-2 to EXC3 ›› Certified company for production of pressure vessels and components according to AD 2000 datasheet HP0 ›› Quality assurance of production and services using a certified management system according to DIN EN ISO 9001:2015. ›› Energy management system according to DIN EN ISO 50001:2011 ›› Environmental management system according to DIN EN ISO 14001:2015. ›› Neutral RAL quality supervision Durability guarantee ›› 10 year guarantee on hot-dip galvanised containers in appropriate applications according to intended use

RIETBERG CONTAINERS 2019

SERVICEPARTNER

11

Traditionally, Rietberg containers are double-walled.

Double-walled means that an approved leakage indication system ensures that both container walls are monitored at the same time. This way, a possible leakage can be detected and displayed before any fluid can leak and cause environmental damage.

For double-walled containers, no collection tray and, additionally in the event of erection in an outdoor area, no roof are required.

Furthermore, the erection and operation in water protection areas do not cause any problems.

Rietberg vacuum leakage indicator This system permanently monitors both container walls. It is self-contained and therefore also admissible for usage outdoors. It is robust and environmentally friendly and works completely independently from energy sources..

Traditionally, Rietberg containers are hot-dip galvanised Therefore, they are perfectly protected against corrosion. The containers are individually hot-dip galvanised in a dip coating procedure according to DIN EN ISO 1461 and are thus equipped with an internal and external zinc coating of at least 55 Âľm. Thanks to the hot dip galvanisation, the surface receives a cathodic self-protection and is extremely abrasion-resistant.

In Germany, as per DIN EN ISO 14713-1, an annual zinc abrasion of 1 Âľm is expected.

Therefore, the containers are equipped with a corrosion protection which lasts decades.

Traditionally, Rietberg containers are completely mounted Whether as fuel supply containers or disposal containers for waste material. In Rietberg containers, all necessary fittings and (ordered) equipment, e.g. fuel dispensing pumps or an overfill safeguard, are pre-mounted. The system is immediately ready for operation.

The erection of an on-site filling station saves costs and time. Fuel which is purchased at favourable conditions can be stored safely and is available at all times. This saves the drive to public fuel stations and grants independence from their opening hours.

Rietberg filling stations are designed for the aboveground storage of fuels. They are manufactured in accordance with the introduced standards (DIN, EN) or based on the general approvals of the building inspection authorities and thus, depending on their respective type, they are admitted for the storage of fuels such as diesel/heating oil or petrol and other mineral oil products.

Rietberg diesel filling stations can be delivered with volumes from 1,000 to 16,000 litres. In combination with the Rietberg fuel filling station as tank area, you will receive a comprehensively approved on-site filling station fulfilling all applicable requirements as per TRWS 781.

Rietberg petrol filling stations can be delivered with volumes from 400 to 995 litres. For operation, a concrete tank area which corresponds to the requirements as per TRWS 781 is required.

01

01 STATIONARY FUEL SYSTEMS

14

STATIONARY FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

4

FUEL STATION FOR INTERNAL USE KA [DIESEL]

3

Their benefits ›› Manufactured according to DIN 6624/DIN 6616 with German approval for storage of diesel/fuel oil or other fire-resistant fluids, i.e. media with a flash point above 55 °C, and other water-polluting fluids of all water hazard classes ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps. No storage space for collection of fluids is required ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion. The containers are optionally available raw on the inside and coated on the outside (RAL 7035, light grey) ›› By default, the containers are equipped with all required ports and fittings ›› If required, empty containers may also be transported by crane

2

5

1

RIETBERGWERKE GMBH & CO. KG

DIN 6624

2 Signal red is the special edition

Technical characteristics ›› Hot-dip galvanised on the inside and outside 3 or raw inside and coated outside 2 ›› Double-walled; permanent off-grid vacuum leakage monitoring on both walls 1 ›› Suction line with pump port ›› Continuous filling level indicator ›› Filler line with lockable 2/2½" safety screw fitting ›› Ventilation line ›› Fill limit indicator ›› One 1" and one 2" reserve sleeve each ›› Dome lid with upward lips at the side for containing spillages 5 ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556

RIETBERG CONTAINERS 2019

15

01

STATIONARY FUEL SYSTEMS FOR DIESEL

Available models Dimensions (mm) Type / content

L

KA 1000 KA 1500 KA 2000 KA 3000-100 KA 3000-125 KA 3500 KA 5000-125 KA 5000-140 KA 5000-160 KA 7500-140 KA 7500-160 KA 10000-140 KA 10000-160 KA 13000 KA 16000

1400 2100 2800 4050 2750 3100 4350 3660 2690 5240 4000 6800 5350 7000 8600

W

1000 1000 1000 1000 1250 1250 1250 1400 1600 1400 1600 1400 1600 1600 1600

H1)

1400 1400 1400 1400 1700 1700 1700 1900 2100 1900 2100 1900 2100 2100 2100

Art. no.

Weight (kg)

Approval

Hot-dip galvanised

350 380 460 580 620 680 820 1070 1200 1650 1580 1920 1900 2480 2940

DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ

83329 83549 83332 83550 83551 83552 83334 300625 300626 300627 300628 300629 300630 300631 300632

Coated

83556 83557 83558 83559 83560 83561 83562 300634 300635 300636 300637 300638 300639 300640 300641

Accessories Type

Description

Swing door cabinet Ladder

Art. no.

Dimensions (L x W x H): 650 x 650 x 800 mm, weight: 35 kg 6 Lateral access ladder with extra large top step for containers with Ø 1400 mm and 1600 mm Panel For discharge equipment of lying diesel fuel Tank Ø 1000 – 1400 mm systems.

For discharge equipment of lying diesel fuel systems Tank Ø 1000 – 1250 mm including piping with siphon protection valve Tank Ø 1400 mm between container and discharge equipment Tank Ø 1600 mm Cleaning dome III Ø 500 mm 7 For containers for fire-resistant fluids, plain cover, screw-connected to the dome Discharge valve bracket Discharge nozzle bracket with lockable return line for drip volumes

81990 98012

4

21717 33222 89385 73641 88942 300504

8

NEW

Without suction line

Price reduction

86282

8

6 7

1) Height without swing door cabinet

NEU

16

STATIONARY FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

VANE PUMPS

Dry, self-priming, good price-performance ratio, bypass valve for protection against pump damage Scope of delivery: Motor pump, 4.0 m discharge hose, angular swivel joint, automatic discharge nozzle with axial swivel joint, connection cable with plug, adapter for mounting on Rietberg containers, mounted on ordered Rietberg container

2 1

Flow-rate1) (l/min) Type

R50 230 R80 230 R120 230 R200 230

Nominal1) 1

Biodiesel

Effective2)

Voltage (V)

Special features

56 52 AC 230 – 70 65 AC 230 – 100 90 AC 230 – 160 140 AC 230 – 200 180 AC 230 – 4.0 m hose kit, for discharge of biodiesel

Hose

Art. no.

NW19 NW25 NW25 NW25 NW32 NW19

96349 96353 96478 97981 97441 39785

GEAR PUMP

3

High-quality and durable version for delivery of lower fuel volumes, independent from power sources.

Scope of delivery: Manual pump, 2.5 m discharge hose, safety spout, connection adapter for mounting at Rietberg containers; mounted at ordered Rietberg container

Typ

TP 3

3

Förderleistung (l/Hub)

Besonderheiten

Schlauch Art. no.

0,35

–

NW19

31908

FLOW METERS, NOT CALIBRATABLE, NOT FOR CUSTODY TRANSFER Flow rate (l/min) Type / content

PZ300 EZ24 K700

2

Description

Min.

Max.

Art. no.

Mechanical roller flow meter Digital turbine flow meter Mechanical oval wheel flow meter for pump R200 230

20 7 20

120 120 220

96359 96479 97799

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

RIETBERG CONTAINERS 2019

STATIONARY FUEL SYSTEMS FOR DIESEL

17

Scope of delivery: Vane pump, self-priming, 230 V AC motor, oval wheel flow meter with LCD display and pulse generator, not calibratable, not for custody transfer, 4.0 discharge hose, automatic discharge nozzle, discharge nozzle bracket with on/off switch, fuel data recording, PC software for analysis, mounted on ordered Rietberg container.

For type-specific information, please refer to the table below.

4

Type

R60 ECO Box

Description 4

R80 ECO Box Transponder tag Float switch

Art. no.

Pumping capacity of max. 55 l/min, DN19 discharge hose; automatic fuel terminal/fuel data 96615 recording for up to 2,000 users; internal memory for max. 10,000 fuelling processes; user identification via transponder technology; including USB interface for data retrieval; German, English, French and Spanish user interface (additional languages can be loaded); all components are integrated in a durable steel housing As R60 Eco Box, however, with a pumping capacity of max. 75 l/min, DN 25 discharge hose For R60/R80 ECO Box. For contact-free user identification For R60/R80 ECO Box. For pump deactivation in case of insufficient diesel

96616 96617 96618

FILLING LEVEL INDICATOR / REMOTE INDICATION 5

6

Type

SmartBox® Mini

Description 5

SmartBox® 3 6

Art. no.

Electronic remote filling level indicator, consisting of a mechanical filling level 45972 indicator (measuring accuracy +/- 2 %, for installation at the container) and a digital indicator unit; indication optionally in litres or percent and/or filling height in centimetres; 10 m connection cable (max. distance between container and digital indicator unit: 50 m); power supply: 3 type AA batteries. Protection type IP30 41832 Electronic remote filling level indicator including hydrostatic measuring probe (measuring range 250 mbar, measuring accuracy 1 %, for installation at the container) and a digital indicator unit; indication optionally in litres or percent; with optical/acoustic warning; 6 m connection cable (max. distance between container and digital indicator unit: 200 m); supply voltage 230 V, 50 Hz, protection type IP 30

Price (€)

225.-

705.-

01

PUMPS WITH FUEL DATA RECORDING

18

STATIONARY FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

5

1

2

6

3

4

DISCHARGE NOZZLES

Type

ZVA 19 ZVA 19 Slimline ZVA 25 ZVA 25 Slimline ZVA 32 Slimline

1 2 3 4

Flow-rate (l/min)

Special features

Outlet

Art. no.

60 75 120 140 200

With axial swivel joint With axial swivel joint With axial swivel joint With axial swivel joint With axial swivel joint

NW19 NW19 NW25 NW25 NW32

44535 34435 39642 37347 45244

DISCHARGE HOSES & HOSE DRUM

Type / content

Description

Discharge hose NW19

Integration 1" IT on one side / 1" OT on the other

Discharge hose NW25

Integration 1" IT on one side / 1" OT on the other

Hose drum (for panel mounting, art. no. 97982)

Panel Fuel filter

Replacement cartridge

5

6

Hose length (m)

4 6 8 10 4 6 8 10

Diesel NW19 x 10 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Diesel NW19 x 14 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Diesel NW25 x 10 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose.

Diesel NW25 x 15 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Steel, hot-dip galvanised, for secure mounting of a hose drum or other additional equipment on a KA diesel storage container Mounted on the pressure side of a pump for protection against contamination and water, filter mesh 30 µm, max. 65 l/min flow; the flow is decreased with increasing saturation; the flow is blocked if the filter cartridge is fully saturated Replacement filter cartridge for the fuel filter

Art. no.

39731 39732 45232 45375 97143 97144 97145 97146 98047 98046 98045 98044 97982 73165

39759

STATIONARY FUEL SYSTEMS FOR DIESEL

19

01

RIETBERG CONTAINERS 2019

KAP GIRO with folding covers Used with a large manufacturer of plastic granulates

20

STATIONARY FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL FILLING STATION KAP ECO [DIESEL]

3 3

2 2

1

2

3

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Their benefits ›› Manufactured on the basis of the general technical approval no. Z-38.5-155 of DIBt Berlin with German approval as secure area for fuelling of vehicles and machinery with diesel fuel and filling of storage containers from a tank vehicle. ›› Indoor or outdoor installation according to individual requirements ›› Practically no construction measures are required for installation; a level surface with sufficient load-bearing capacity is sufficient ›› Easy assembly and disassembly, e.g. for repositioning ›› Full hot-dip galvanised steel design for extreme durability and long service life ›› Oil separators are not required and related costs for installation, sewage connection and annual maintenance are prevented Technical characteristics ›› Modular design ›› 2 trays with ramps, full non-slip steel floor plate design ›› Depending on the installation, the system can be equipped with a splash protection wall or folding covers ›› Collection capacity of 150 l per tray ›› Maximum admissible wheel load 10 t ›› Fully hot-dip galvanised

Z-38.5-155

Available models

Type / content

KAP ECO

1

Weight (kg)

Hot-dip galvanised Art. no.

60

680

72737

–

1060

105

74205

2500

590/ 2600

170

74920

Dimensions (mm) W H

Description

L

2 trays incl. ramps

5200

2600

ACCESSORIES

Splash protection 2 In case of indoor installation for limitation of the effective 5000 wall range incl. discharge hose bracket 5000 Folding cover In case of outdoor installation, for limitation of the access area and for covering the area if no fuelling is carried out; 2 3 covers (aluminium on hot-dip galvanised steel frame) each with 1 gas pressure spring as lifting aid; hose connection on the outside; 1.5 m NW 19 discharge hose with automatic discharge nozzle on the inside

Cover closed/ open

STATIONARY FUEL SYSTEMS FOR DIESEL

21

FUEL FILLING STATION KAP GIRO [DIESEL] 3

Their benefits ›› Manufactured on the basis of the general technical approval no. Z-38.5-155 of DIBt Berlin with German approval as secure area for fuelling of vehicles and machinery with diesel fuel and filling of storage containers from a tank vehicle ›› Indoor or outdoor installation according to individual requirements ›› The surface is covered with grating. Leaked fuel can be easily detected and contact with the vehicle is prevented ›› Practically no construction measures are required for installation; a level surface with sufficient load-bearing capacity is sufficient ›› Easy assembly and disassembly, e.g. for repositioning ›› Full hot-dip galvanised steel design for extreme durability and long service life ›› Oil separators are not required and related costs for installation, sewage connection and annual maintenance are prevented

2 1

4

3

2

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.5-155

Technical characteristics ›› Modular design ›› 4 steel trays, each covered with 2 heavy-duty gratings ›› Depending on the installation, the system can be equipped with access ramps and a splash protection wall or folding covers ›› Collection capacity of 210 l per tray ›› Maximum admissible wheel load 6.5 t ›› Maximum admissible vehicle weight 40 t ›› Fully hot-dip galvanised

5

Available models

Dimensions (mm) Type / content

KAP GIRO

Description 1 4 steel trays with 2 heavy-duty gratings Dimensions with access ramps (accessory art. no. 73134)

L

W

5000 5550

2500 2780

H

90 90

Weight (kg)

Hot-dip galvanised Art. no.

1100 1242

74910

Assembly kit including hot-dip galvanised corrugated sheet for the front longitudinal 142 side and the accessible area of the two sides End profiles (set of 2) for the rear area of the front faces Splash protection 2 In case of indoor installation for limitation of the effective 5000 – 1060 105 wall range incl. discharge hose bracket 3 In case of outdoor installation, for limitation of the access 5000 2500 Folding cover 590/ 170 area and for covering the area if no fuelling is carried out; 2 2600 covers (aluminium on hot-dip galvanised steel frame) each Cover with 1 gas pressure spring as lifting aid; hose connection on closed/ the outside; 1.5 m NW 19 discharge hose with automatic open discharge nozzle on the inside 5 Accessory kit consisting of 12 perforated pressure plates made of wood for protection of the KAP GIRO for tracked vehicles gratings as well as wood drive-up ramps on the longitudinal side and the two front sides

73134

ACCESSORIES

Access ramps

4

73335 73318 75093

73475

01

RIETBERG CONTAINERS 2019

22

STATIONARY FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

Accessories for KAP ECO and KAP GIRO fuel filling stations Type

ASS fittings

1

Filler line bushing

2

Filler line extension

2

Height guiding for discharge hose

3

EZ24 Discharge nozzle switch

4 5

Hose sheathing

6

Pump panel

7

Pegs

Heavy-duty anchors

Description

Art. no.

Consisting of an insulated TW filling fitting with connection board, a special fill limit indicator for installation into the storage container and a fill limit indicator connector routed into the KAP folding cover; with the ASS fittings, the TW pump is deactivated without delay in case of emergency and only low amounts of fuel leak out and can be securely collected by the KAP Preassembled component with automatically opening/closing cover for assembly in a KAP folding cover For extension of the filler line of a Rietberg storage container to the fuel filling station; assembly kit including a 2" pipe section and 30° pipe bend For containers with a diameter of 1000 mm For containers with a diameter of 1250/1400 mm A vertical sliding rail at the KAP folding cover extending the discharge hose for reaching higher vehicle tanks; the horizontal hose length remains the same at 1.5 m A vertical sliding rail at the KAP splash protection wall extending the discharge hose for reaching higher vehicle tanks; the horizontal hose length remains the same at 1.5 m Digital turbine flow meter, not calibratable, not for custody transfer, for direct mounting at the discharge nozzle Discharge nozzle bracket with integrated on/off switch for the dispensing pump; connection on-site; surcharge Discharge nozzle bracket with integrated on/off switch for the feed pump; without Slimline NW 19 automatic discharge nozzle; connection on-site The diesel hose between dispensing pump on the storage container and the hose connection at the KAP folding cover is guided in an additional protective PU hose. In case of leakage, the leaking diesel is collected by the protective hose and safely directed into a tray of the KAP. For mounting of a dispensing pump directly on the KAP splash protection wall; connection between pump and storage container on-site Steel, hot-dip galvanised, 500 mm long, 12 mm diameter, for KAP attachment on compacted gravel (only KAP GIRO) or paved surfaces; set of 10 M 10, for KAP attachment on concrete or asphalt surfaces; set of 10

73132

74007

73145 73146 73399 77398 96479 79591 – 73821

74637 73671

41281

3 1

2

6

5

4

7

RIETBERG CONTAINERS 2019

STATIONARY FUEL SYSTEMS FOR DIESEL

23

Installation examples for fuel filling stations

01

INDOOR INSTALL ATION WITH SPLASH PROTECTION WALL

h

0,6 x h 0,6 x h

KAP ECO with panel-mounted dispensing pump set up under an all-open roof. The roof overhang depends on the height of the roof.

KAP GIRO with panel-mounted dispensing pump. Due to the restricted room depth, the storage container was positioned next to the KAP.

KAP GIRO. The trays are installed flush with the floor.

OUTDOOR INSTALLATION WITH FOLDING COVERS

KAP ECO. Standard Installation

KAP GIRO. Standard Installation with folding covers.

KAP GIRO. Outdoor installation of KAP GIRO for tracked vehicles.

24

STATIONARY FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

REQUIREMENTS FOR DIESEL ON-SITE FILLING STATIONS ACCORDING TO TRWS 781 (GERMANY) Meaning and components In accordance with AwSV (German directive on systems to handle substances hazardous to water) § 2(12), on-site filling stations are petrol stations which are non-accessible for the public and intended to fill company-internal vehicle or comparable vehicles and devices, e.g. Agricultural machines, with fuel and which have a yearly throughput of maximally 100 m³. They are only operated by the operator or personnel instructed by the operator. On-site filling stations consist of an above-ground storage container, a discharge unit and a filling area – e.g., the Rietberg fuel filling station for indoor and outdoor installation.

Components FILLING STATION

2.5 m

STORAGE CONTAINERS

2.5 m

min. 1 m

Size of the filling station: ›› For discharge, the size of the filling station is defined by the effective range. This is calculated from the max. hose length including discharge nozzle plus 1 m. ›› Effective ranges can be reduced by splash protection walls. ›› A splash protection wall with a minimum height of 1 m and sufficient width is required. ›› The effective range for filling storage tanks covers the horizontal hose guide line between the connections at the tanker and the connection fitting of the storage container plus 2.5 m in all directions.

›› Regulated construction products, e.g. container according to DIN, containers with compliance certificate or general technical approval ›› Approval for outdoor installation ›› Double-walled or with collection tray ›› Collision buffer ›› Overfill protection, e.g. fill limit indicator* ›› Filling with fixed connection*

DISCHARGE UNIT

Retention capacity: ›› The retention capacity for discharge units is calculated from the fuel volume that can be discharged at maximum flow within 3 minutes. For example, if a fuel pump has a rated pumping capacity of 50 litres/minute, a retention capacity of 150 litres is required. ›› For filling of the storage container, the retention capacity is defined by the fuel volume that may be discharged at maximum flow within the time until automatic activation of safety equipment. If a filling hose protection mechanism (ASS) is applied, a retention capacity of 100 litres is required. However, if equipment with attention button and emergency off switch (ANA) is applied, a retention capacity of 900 litres is required. ›› Automatic discharge nozzle ›› Emergency off switch ›› Siphon protection valve

* To fuel systems with up to 1.25 m3, simplified conditions apply!

RIETBERG CONTAINERS 2019

25

01

STATIONARY FUEL SYSTEMS FOR DIESEL

2.5 m

2.5 m

min. 1 m

Hose length range – 1.5 m

Obligations of the operator (example of North Rhine-Westphalia in Germany) ›› Reporting requirement for systems with a capacity of 1,000 ›› Building application for systems with a capacity of more than 5,000 litres (1,000 litres in some German states) ›› Equipment: Fire extinguisher, oil binding agent ›› Posting of the operating instructions ›› Inspection prior to commissioning by experts ›› Exception: Installation by qualified company ›› Repeated test every 5 years for systems with a volume of more than 10 m³ Please note that the requirements may vary between different states!

Effective range – 2.5 m Discharge hose starting point

26

STATIONARY FUEL SYSTEMS FOR PETROL

RIETBERG CONTAINERS 2019

FUEL STATION FOR INTERNAL USE KA [PETROL]

3 2

7

8 1 4

6

8

Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Suction line with pump port 4 ›› Dipstick 5 ›› Filler line with lockable 2/2½" safety screw fitting 6 ›› Ventilation line, ends 4.0 m above ground level ›› Gas balance line port 7 ›› Fill limit indicator 8 ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556

1

5 6

5

Their benefits ›› Manufactured according to DIN 6623, with German approval for storage of petrol and other flammable fluids of all types as well as other water-polluting fluids of all water hazard classes up to a density of 1.9 kg/l ›› Installation in buildings and outdoors ›› Double-walled so that no storage space for collection is required ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum corrosion protection. Optionally, the containers are available raw on the inside and coated on the outside (RAL 7035, light grey) ›› By default, the containers are equipped with all required ports and fittings ›› If required, empty containers may also be transported by crane ›› The containers are explosion blast proof and thus withstand even explosions on the inside and may therefore be operated without flame arresters; however, deviating regulations apply for models for bioethanol.

7

RIETBERGWERKE GMBH & CO. KG

DIN 6623-2

RIETBERG CONTAINERS 2019

STATIONARY FUEL SYSTEMS FOR PETROL

01

Available models Dimensions (mm) Type / content

KA 400 KA 600 KA 995

L

W

1000 1000 2 1250

1000 1000 1250

H1)

900 1150 1250

Art. no.

Weight (kg)

Approval

Hot-dip galvanised

160 190 250

DIN 6623-2 DIN 6623-2 DIN 6623-2

71108 71110 71112

Coated

71109 71111 71113

Accessories Type

Swing door cabinet

3

Description

Art. no.

Dimensions (L x W x H): 520 x 475 x 700 mm, weight: 23 kg

85971

VANE PUMPS

Dry, self-priming. Good price-performance ratio. Bypass valve for protection against pump damage.

Scope of delivery: Explosion blast proof motor pump, 4.0 m discharge hose, electrically conductive, angular swivel joint, automatic discharge nozzle with axial swivel joint, without connection cable without connector, adapter for mounting on Rietberg containers, mounted on ordered Rietberg container

10

9

Flow-rate (l/min) Effective4)

Voltage (V)

Type

Nominal3)

9 R50 ex 2305) Connector for R50 ex 230

50 45 AC 230 NW 19 Ex-plug for the use within Ex-zone 1; series 8570 Ex-coupling for the use within Ex-zone 1; series 8570

Special features

Art. no.

97148 99397 99398

MANUAL PUMPS

High-quality and durable version for delivery of lower fuel volumes, independent from power sources Scope of delivery: Manual pump, 2.5 m discharge hose, safety spout, connection adapter for mounting at Rietberg containers; mounted at ordered Rietberg container

Type

TP 3

27

1

Flow-rate (l/stroke)

Special features

Hose

Art. no.

0,35

–

NW19

31908

1) Height without double-door cabinet 2) Including flame arrestor for ethanol 3) Indicated nominal power of the manufacturer with free outlet 4) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle 5) The pump is suitable for flammable liquids and contains a corresponding explosion protection. The offered plugs may only be used in the respective applicable areas. The explosive zones must be stipulated by the operator (see operational safety regulations). If explosive zones can occur in the area of the power supply, explosion-protected plugs and coupling systems must be used

28

STATIONARY FUEL SYSTEMS FOR PETROL

RIETBERG CONTAINERS 2019

FLOW METERS Flow-rate (l/min) Type / content

PZ300-ex

Description 10 Mechanical roller flow meter, ex-proof, not calibratable, not for

Min.

Max.

Art. no.

20

120

97149

custody transfer

DISCHARGE HOSES & HOSE DRUM Art. no.

Type / content

Description

Discharge hose

With fabric lining. electrically conductive. connection threads 1" IT on both sides The first metre (includes the screw fittings) Each additional metre Hose drum. ex-proof. 10.0 m NW 19 hose. with spring return and roller outlet window. incl. connection hose to the pump Steel. hot-dip galvanised. for secure mounting of a hose drum or other additional equipment on a KA 400 – 995 petrol storage container

Hose drum Panel

NW19

NW25

31829 31829-1 98048

83679 83679-1 –

98117

98117

PUMP FILTERS Type

Description

Art. no.

Fuel filter

Mounted on the pressure side of a pump for protection against contamination and water, filter mesh 30 µm, max. 65 l/min flow; the flow is decreased with increasing saturation; the flow is blocked when the filter cartridge is fully saturated Replacement filter cartridge for the fuel filter

73165

Replacement cartridge

39759

STATIONARY FUEL SYSTEMS FOR PETROL

29

REQUIREMENTS FOR PETROL ON-SITE FILLING STATIONS ACCORDING TO TRWS 781 (GERMANY) Meaning and components In accordance with AwSV [Verordnung über Anlagen zum Umgang mit wassergefährdenden Stoffe; German directive on systems to handle substances hazardous to water] § 2(12), on-site filling stations are petrol stations which are non-accessible for the public and intended to fill company-internal vehicle or comparable vehicles and devices with fuel and which have a yearly throughput of maximally 100 m³. They are only operated by the operator or personnel instructed by the operator. On-site filling stations consist of an above-ground storage container, a discharge unit and a filling area.

Components FILLING STATION

STORAGE CONTAINERS

Size of the filling area: ›› For discharge, the size of the filling station is defined by the effective range. This is calculated from the max. hose length including discharge nozzle plus 1 m. ›› Effective ranges can be reduced by splash protection walls. ›› A splash protection wall with a minimum height of 1 m and sufficient width is required. ›› The effective range for filling of storage tanks covers the horizontal hose guide line between the connections at the tanker and the connection fitting of the storage container plus 2.5 m in all directions.

Retention capacity: ›› The retention capacity for discharge units is calculated from the fuel volume that can be discharged at maximum flow within 3 minutes. For example, if a fuel pump has a rated pumping capacity of 50 litres/minute, a retention capacity of 150 litres is required. ›› For filling of the storage container, the retention capacity is defined by the fuel volume that may be discharged at maximum flow within the time until automatic activation of safety equipment. If a filling hose protection mechanism (ASS) is applied, a retention capacity of 100 litres is required. However, if equipment with attention button and emergency off switch (ANA) is applied, a retention capacity of 900 litres is required.

›› Regulated construction products, e.g. container according to DIN, containers with compliance certificate or general technical approval ›› Approval for outdoor installation ›› Double-walled or with collection tray ›› Collision buffer ›› Overfill protection, e.g. fill limit indicator ›› Filling with fixed connection ›› Gas balance line port for container filling

DISCHARGE UNIT

›› Automatic discharge nozzle ›› Emergency off switch ›› Siphon protection valve

Obligations of the operator ›› Apply for permission ›› Apply for building approval ›› Equipment: Fire extinguisher, oil binding agent ›› Posting of the operating instructions ›› Inspection prior to commissioning and repeated inspection every 5 years ›› Preparation of ex-proof certificate

01

RIETBERG CONTAINERS 2019

30

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

Mobile fuel systems are essentials for the fuelling of machinery and power units. Independent of the location: whether on construction sites, during forestry work, on fields or in stone pits, fuelling of machinery and equipment should be possible quickly and safely on site. Rietberg steel fuel containers offer the best possible levels of safety and flexibility for this purpose and thus contribute to the minimization of standstill times. This saves time and money... ď&#x20AC;˘

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

31

02

02

02 MOBILE FUEL SYSTEMS

32

MOBILE TANKANLAGEN

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FUELLING EVERYWHERE AND AT ANY TIME! Mobile fuel systems are essentials for the fuelling of machinery and power units. Independent of the location: whether on construction sites, during forestry work, on fields or in stone pits, fuelling of machinery and equipment should be possible quickly and safely on site. Rietberg steel fuel containers offer the best possible levels of safety and flexibility for this purpose and thus contribute to the minimization of standstill times. This saves time and money.

conditions" according to ADR 1.1.3.6. Therefore, a maximum of 1000 litres of diesel or of 333 litres of petrol can be transported without the driver holding an ADR certificate. For the vehicle, no labelling of the hazardous goods transport is required and no hazardous goods equipment is to be kept on board. For typetested IBC and steel packages, additionally, there is no time limitation for use. Furthermore, Rietberg fuel containers are also approved for the storage of fuel.

All Rietberg fuel containers are type-tested and approved as IBC or packaging for the hazardous goods transport with all transport modes. Thus, they can be transported under "simplified

A specific benefit of packaging is that, for such containers, no repeated testing is necessary. Thus, no subsequent costs are incurred.

Different options exist for fuelling construction machinery and equipment directly on site. The tanks offered for this purpose are either made of steel like all Rietberg fuel containers and type tested and have a UN approval as IBC (code: UN 31A...) or packaging (code UN 1A1 or 1A2...), i.e. transport containers for hazardous goods and can therefore be used universally and without any time limits.

31H) or combination IBC(steel sheet with internal plastic container, code: UN 31HZ), i.e. transport containers for hazardous goods and can therefore also be used universally but with a time limit of a maximum of 5 years.

OR ›› they are type-tested and UN approved plastic IBC (code: UN

Rietberg fuel containers with approval as IBC or packaging can be universally utilised and may therefore be used for all operations which might be necessary for mobile fuelling. Neither the supply of multiple construction sites nor the drive to the next

IBC OR PACKAGING

OR ›› they are used based on the ADR exceptional regulation 1.1.3.1c, also known as so-called “craftsman regulation”, but are not type-tested and do not comprise any approval and may therefore only be used to a very limited extent.

service station to get new fuel are a problem any more. Typetested and approved containers are always secure from a technical and legal aspect and always guarantee “free transit”.

RIETBERG CONTAINERS 2019

MOBILE TANKANLAGEN

to be transported in these types of containers. This only applies to the direct route between the depot and the construction site(s). Any travel to the next service station is prohibited.

02

The containers corresponding to ADR 1.1.3.1c (in Germany commonly known as “craftsman regulation”) may be exclusively used for carrying (with the machine) for direct utilization. Therefore, machine to be refilled must always be “on board” if fuel is

33

CRAFTSMANSHIP CONTAINER

Without the machine which is to be filed, fuel transports in containers in accordance with the so-called “craftsman regulation”, i.e. supply travel to one or several machines on one or different

construction sites and also drives to the next service station, are generally inadmissible.

CRAFTSMANSHIP CONTAINER

3

MOBILE FUELLING IS NOT DIFFICULT IF DONE RIGHT!

Additional legal framework conditions for mobile fuel systems can be found on the catalogue pages 64 – 67.

34

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-CV [DIESEL]

3

Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Stackable 3-high ›› Full steel design for extreme durability ›› The storage space can also be accessed after rigging of the container ›› Structural protection for corners against damage caused by angled edges and protrusions

3 2 2

5

7 4 6

8

11

9

1

10

APPROVAL

1A2W/Y/...14970 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-230

Technische Merkmale ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Continuous mechanical filling level indicator ›› Ventilation line with shut-off ball valve 5 ›› Lockable suction line 6 ›› Filler neck with safety screw fitting, lockable 7 ›› Lateral opening for hose lines or cables 9 ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder 10 ›› Discharge nozzle bracket with lockable return line for drip volumes 8 ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection 4 ›› Self-priming aspiration pump with mechanical counter, assembled on the container as ready for operation, including 6.0 m hose fitting and automatic discharge nozzle

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

35

Technical data Dimensions (mm) Type / content

QUADRO-CV 330 QUADRO-CV 450

L

1215 3 1215 2

W

815 815

H

760 895

Weight (kg)

Approval

217 234

D/BAM 14970/1A2W // Z-38.12-230 D/BAM 14970/1A2W // Z-38.12-230

02

Available models Flow-rate (l/min) Type

Description

Nominal1)

Effective2) Art. no.

QUADRO-CV 330-12/24

Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter

35/70

30/50

99260

56

52

99261

35/70

30/50

99268

56

52

99269

QUADRO-CV 330-230

QUADRO-CV 450-12/24

QUADRO-CV 450-230

The pump DC 12/24 can be operated with 12Â V as well as 24Â V direct current.

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

36

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-C [DIESEL]

3

2.1 2 2

3

4

1

6

5

9

7

8

Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking up to a capacity of 1000 litres ›› Stackable 3-high, container for up to 1,000 litres; Stackable 2-high, container for 2000 – 3000 litres ›› Full steel design for extreme durability ›› Structural protection for corners against damage caused by angled edges and protrusions

Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Continuous mechanical filling level indicator ›› Ventilation line with shut-off ball valve 5 ›› Lockable suction line 6 ›› Filler neck with safety screw fitting, lockable 8 ›› Lateral opening for hose lines or cables 10 ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder 11 ›› Discharge nozzle bracket with lockable return line for drip volumes ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection 1

APPROVAL

31A/Y...13081 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-230

FILM FOR THE PRODUCT

10

11

2.1 Sonderausführung QUADRO-C 1000 Edelstahl

RIETBERG CONTAINERS 2019

37

02

MOBILE FUEL SYSTEMS FOR DIESEL

12

13

Available models STANDARD Dimensions (mm) Type / content

L

W

H

Weight (kg)

QUADRO-C 700

1215

815

1160

270

QUADRO-C 1000 QUADRO-C 2000

QUADRO-C 3000

Approval

Art. no.

D/BAM/13080/31A Z-38.12-230 1000 1290 316 D/BAM/13081/31A 2 1215 Z-38.12-230 815 1620 629 D/BAM/14552/31A 3 2215 Z-38.12-223 QUADRO 2000 without corner fittings 1190 1510 838 D/BAM/12180/31A 4 2390 Z-38.12-223

79568 79171 98145 â&#x20AC;&#x201C; 77150

COMPLETE PACKAGE Flow-rate (l/min) Type

Description

QUADRO-C 700-12/24 12 Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator QUADRO-C 700-230 13 Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator QUADRO-C 1000-12/24 Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator QUADRO-C 1000-230 Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator

Nominal1)

Effective2) Art. no.

35/70

30/50

300119

56

52

300118

35/70

30/50

98244

56

52

99492

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

38

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

Accessories Typ

Beschreibung

Art.-Nr.

Bausatz Batterie 12 V / 85 Ah1) (nur QUADRO-C 700 – 1000)

Including battery bracket, 12 V / 85 Ah battery and charger: Battery bracket: Full steel, hot-dip galvanised, for secure mounting of the battery at QUADRO-C, maximum battery dimensions; L x W x H = 350 x 180 x 236 mm Battery 12 V / 85 Ah 1): High power 12 V/85 Ah (20h) gel battery, maintenance-free, watt hours: 950 Wh, cold start current (EN): 450 A, flashback and leakage-proof, internal gas return line, low self-discharge, long service life, temperature-resistant, high vibration resistance and safety against tilting; L x W x H: 330 x 171 x 236 mm, weight: 30 kg Charger: Automatic charger including mounting material, micro processor-controlled reverse voltage protection, short-circuit-proof, LED display, insulation: IP 65; voltage: 12 V/5A Comprising the following bracket for battery, two 12 V / 85 Ah batteries and battery charger: Battery bracket: Full steel, hot-dip galvanised, for secure mounting of the battery at QUADRO-C, maximum battery dimensions; L x W x H = 350 x 180 x 236 mm 24 V / 85 Ah battery1): Two 12 V / 85 Ah (20h) high-performance gel batteries sequentially switched via cable bridges, 950 Wh, maintenance free, cold start current (EN): 450 A, flashback protection and leakage-proof, internal gas return line, low self-discharge, long service life, temperature-resistant, high vibration resistance and safety against tilting; L x W x H (per unit): 330 x 171 x 236 mm, weight/unit.: 30 kg Charger: Automatic battery charger including mounting material, micro processor-controlled reverse voltage protection, short-circuit-proof, LED display, insulation: IP 65; voltage: 24 V / 4A Diesel NW19 x 8 m; steel hose drum with protective cover and outlet window; automatic spring return, horizontally mounted and ready for operation in the loading space of QUADRO-C Additional suction line with shut-off ball valve, ½” external thread Additional return line port, ½” external thread Diesel NW19 x 10 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Diesel NW19 x 14 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Diesel NW25 x 10 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose.

Diesel NW25 x 15 m; hose drum with spring return and outlet window; incl. mounting material and pump connection hose Full steel panel, hot-dip galvanised, for secure mounting of hose drums, pumps and additional equipment; for mounting at QUADRO-C for up to 1,000 litres; screw-connected to the container Folding steel bracket for attachment with forwarder; for QUADRO-C for up to 1,000 l 2 kg ABC powder acc. to ADR 8.1.4.2 2 lashing straps, 2-part, length 4 m, long pressure ratchet, belt width 35 mm; max. admissible traction 2000 daN 2 pieces; strength 8 mm, dimensions 1000 x 250 mm Plastic protectors as modular system, mounted on the perimeter of the container

97719 98043

Assembly kit Battery 24 V / 85 Ah1) (only QUADRO-C 1000)

Integrated hose drum2) Suction line Return line Hose drum (for panel mounting, art. no. 97995)

Panel

Forwarder bracket Fire extinguisher Lashing straps Non-slip mats Collision protection

FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 50

1 Cannot be combined with the integrated hose reel and QUADRO complete packages 2 Cannot be combined with the integrated battery and QUADRO complete packages

45747

98042

300306 300704

300703

47823

97721

97872 97871 98047 98046 98045 98044 97995

79555 45529 47993 47994 98374

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

39

Special models For optimum response to customer requests, QUADRO-C offers various optional special models:

7

8

9

Surface designation

Inner wall

Outer wall

Hot-dip galvanised 7 Coated Coated stainless steel Hot-dip galvanised 8 with additional coating 9 stainless steel

hot-dip galvanised Raw stainless steel hot-dip galvanised

hot-dip galvanised Coated Coated hot-dip galvanised and coated stainless steel

stainless steel

STORAGE BOX

The storage box offers a standard clearance height of 245 mm. The storage box is also available in heights 330, 410 and 490 mm for a surcharge. Openings can be positioned as required.

245 – 490 mm

Type

Description

Art. no.

Storage box 330 Inner height 330 mm; for QUADRO-C 700 Inner height 330 mm; for QUADRO-C 1000 Storage box 410 Inner height 410 mm; for QUADRO-C 700 Inner height 410 mm; for QUADRO-C 1000 Storage box 490 Inner height 490 mm; for QUADRO-C 700 Inner height 490 mm; for QUADRO-C 1000

98054 98057 98055 98058 98056 98059

Type

Description

Art. no.

Additional sleeve

Up to 2''; for installation of additional fittings (max. 6), not for QUADRO-CV 330 and 450

98036

SLEEVES

BASE DESIGN

Inclination and double-walled sump tray optionally available for optimum residual discharge.

Type

Description

Sump tray Double-walled sump tray ø 150 mm Inner base with For QUADRO-C 700 inclination For QUADRO-C 1000 For QUADRO 2000 For QUADRO 3000

Art. no.

98049 98050 98051 98052 98053

RIETBERG TRAILER

3 1

The Rietberg TRAILER (refer to page 45) can be adjusted to individual requirements and optionally equipped with various accessories. It consists of a hot-dip galvanised steel frame construction. It offers high durability, a long service life and particularly smooth running characteristics.

Its dimensions can be adjusted lengthwise to individual requirements.

02

SURFACE MODELS

40

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-C BLUE [DIESEL & AUS 32 (AdBlue®)]

3

2

2

Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Stackable 3-high ›› Completely equipped AUS 32 (AdBlue®) tank, protected and safely integrated ›› Structural protection for corners against damage caused by angled edges and protrusions

Technical characteristics DIESEL CONTAINER QUADRO-C

4 3

2

1

APPROVAL

31A/Y...13081 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-230 DEUTSCHES PATENT

DE 10 2012 112 241

›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Full steel design for extreme durability ›› Continuous mechanical filling level indicator ›› Lockable ventilation and suction lines ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder ›› Discharge nozzle bracket with lockable return line for drip volumes ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection 3 ›› Self-priming aspiration pump with mechanical counter, assembled as ready for operation, 4.0 m hose fitting, automatic discharge nozzle and fill limit indicator AUS 32 (ADBLUE®) TANK

›› PE tank, single-walled ›› 125 litres capacity ›› Filler neck DN 100 ›› Ventilation with pressure discharge ›› Self-priming aspiration pump, assembled as ready for operation, 4.0 m hose fitting and automatic discharge nozzle

AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA)

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

41

Technische Daten Dimensions (mm) Type / content

L

W

H

Weight (kg)

Approval

QUADRO-C 700-blue

1215

1000

1290

341

D/BAM/13081/31A Z-38.12-230

Available models

02

COMPLETE PACKAGE Flow-rate (l/min) Type / content

Description

Diesel container QUADRO-C: Equipped with R50 12/24 (DC) motor pump, 4.0 m hose fitting with angled swivel joint, 4.0 m connection cable with battery terminals, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator AUS 32 (AdBlue®) TANK: 24 V motor pump, 4.0 m hose fitting, connection cable with pole clamps QUADRO-C 700-230 blue Diesel container QUADRO-C: Equipped with R50 230 (AC) motor pump, 4.0 m hose fitting with angled swivel joint, 4.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator AUS 32 (AdBlue®) TANK: 230 V motor pump, 4.0 m hose fitting, connection cable with plug QUADRO-C 700-12/24 2 blue

Nominal1)

Effective2) Art. no.

35/70

30/50

99585

56

52

300657

Optional accessories for AUS 32 (AdBlue®) tank FLOW METERS Flow-rate (l/min) Type / content

EZ24 AdBlue®

Description 4 Digital turbine flow meter, not calibratable, not for custody

Min.

Max.

Art. no.

6

100

98137

transfer, for AUS 32 (AdBlue®)

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

42

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

MOBIL SOLUTION FOR DIESEL AND AdBlue®

AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA).

RIETBERG CONTAINERS 2019

43

MOBILE FUEL SYSTEMS FOR DIESEL

Technical characteristics ›› Externally running wheels ›› Stable, hot-dip galvanised tube profile frame ›› Floor made of aluminium corrugated sheet as bracket for the container ›› Wheel cases made of aluminium sheet ›› Maintenance-free rubber spring axle ›› Tyres 185 R 14C ›› Support wheel, automatically foldable ›› Coupling height, approx. 450 mm OK ball ›› Light system according to STZVO 12 V ›› Overrun brake ›› Fixture for containers from 300 to 1000 litres ›› Supporting legs ›› Approval up to 100 km/h

1

The fuel container series fitting to the TRAILER can be found from page 36 onwards.

Available models Dimensions (mm) Type

Rietberg TRAILER-1

L

L

W

Admissible total weight (kg)

Description

Art. no.

1-axle

1 2

Rietberg TRAILER-2 Toolbox A Toolbox B Fire extinguisher with bracket

B

Loading platform (mm)

3000 1800 1500 1300 1500 4000 1800 2500 1300 2000 2-axle Lockable aluminium box screwed onto V drawbar Lockable, rectangular aluminium box (L x W x H: 1000 x 520 x 520 mm) 6 kg fire extinguisher with box and bracket

1

Rietberg TRAILER 1-Achser mit QUADRO-CV 330 (s. S. 34)

2

Rietberg TRAILER 1-axle with QUADRO-C 330 (see page 36)

99365 99366 99370A 99370B 99371

3

1

2

02

RIETBERG TRAILER

44

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS KC-K [DIESEL]

3

Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central and safe arrangement of ports and fittings in a liquid-proof storage box welded to the container including lockable folding cover

2 2

Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Explosion blast proof ›› Continuous mechanical filling level indicator ›› Lockable ventilation and suction lines ›› Filler neck with safety screw fitting, lockable ›› Base construction for secure lifting by forklift truck ›› 2 lifting brackets, safe crane lifting acc. to BGI 556 ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection 3

3

2

1

APPROVAL 31A/Y...5639

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-51

Available models STANDARD

Dimensions (mm) Type / content

KC 500-K KC 1000-K

Hot-dip galvanised

L

W

H

Weight (kg)

Approval

Art. no.

1440

770 1020

1400 1700

225 310

D/BAM/0489/31A D/BAM/5639/31A \\ Z-38.12-298

81780 84710

2 1300

RIETBERG CONTAINERS 2019

45

02

MOBILE FUEL SYSTEMS FOR DIESEL

Available models COMPLETE PACKAGE Flow-rate (l/min) Type / content

KC 1000-K-12/24

KC 1000-K-230

2

Description

Nominal1)

Effective2) Art. no.

Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator

35/70

30/50

300658

56

52

300659

FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 50

KC 500-K with forwarder bracket

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

46

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS KC-S [DIESEL]

Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central arrangement of ports and fittings within a protection ring, on which a lockable swing door cabinet is mounted 3 (L500 x W455 x H722 mm; weight: 23 kg)

2

2

Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Explosion blast proof ›› Continuous mechanical filling level indicator 4 ›› Lockable ventilation and suction lines 5 ›› Filler neck with safety screw fitting, lockable 6 ›› Base construction for secure lifting by forklift truck ›› Central lifting bracket, safe crane lifting acc. to BGI 556 ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection 3

3

2

5

6

1

4

APPROVAL 31A/Y...5639

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-51

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

47

Available models STANDARD Dimensions (mm) Type / content

L

H1)

1300 770 1610 2 1440 1020 1920 Price reduction

Weight (kg)

Approval

Art. no.

248 333

D/BAM/0489/31A D/BAM/5639/31A \\ Z-38.12-298

81778 + 85971 84700 + 85971 â&#x20AC;&#x201C;

6

02

KC 500-S KC 1000-S Fortfall swing door cabinet

W

COMPLETE PACKAGE Flow-rate (l/min) Type / content

Description

KC 1000-S-12/24

2 Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with

angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator

KC 1000-S-230

Nominal1)

Effective2) Art. no.

35/70

30/50

300660

56

52

300661

FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 50

6

KC 1000-S without swing door cabinet

1) Height including swing door cabinet 2) Indicated nominal power of the manufacturer with free outlet 3) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

48

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS KC 995 [DIESEL]

3

2

Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› Storage containers nationally approved according to DIN 6623 ›› Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central arrangement of ports and fittings within a protection ring, on which a lockable swing door cabinet is mounted (dimensions L500 x W455 x H722 mm; weight: 23 kg) 3 Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Storage containers nationally approved according to DIN 6623 ›› Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Full steel design for extreme durability ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Central arrangement of ports and fittings within a protection ring, on which a lockable swing door cabinet is mounted 3 (dimensions L500 x W455 x H722 mm; weight: 23 kg) ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection

1

APPROVAL 31A/Y...0249 RIETBERGWERKE GMBH & CO. KG

DIN 6623

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

49

Available models STANDARD Dimensions (mm) Type / content

L

KC 995

2 1270

H1)

Weight (kg)

1270

2122

365

Approval

Art. no.

D/BAM/0249/31A DIN 6623-2 mit PÜZ

73350 + 85971

Price reduction

–

02

Fortfall cabinet

W

COMPLETE PACKAGE Flow-rate (l/min) Type / content

Description

Nominal1)

Effective2) Art. no.

KC 995-12/24

Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle, PZ300 mechanical counter and fill limit indicator

35/70

30/50

300662

56

52

300663

KC 995-230

FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 50

KC 995 without fortfall cabinet

1) Height including swing door cabinet 2) Indicated nominal power of the manufacturer with free outlet 3) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

50

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

DIESEL FUEL CONTAINER EQUIPMENT

1

2

Type

Fill limit indicator Forwarder bracket

1

3 NEU

Description

Art. no.

To prevent overfilling of containers from a tanker with fixed line coupling Foldable steel bracket for secure mounting with forwarder for construction series: QUADRO to 1.000 l KC-K CONTY-ECO

97157

NEU

79555 84636 3 300448 2

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

51

Pumps

02

VANE PUMPS

4

5

6

Dry, self-priming, good price-performance ratio, bypass valve for protection against pump damage Scope of delivery: Motor pump, 4.0 m discharge hose, angular swivel joint, automatic discharge nozzle with axial swivel joint, connection cable with plug and/or battery clips, adapter for mounting on Rietberg containers, mounted on ordered Rietberg container Flow-rate (l/min) Type

Nominal1)

Effective2)

R50 12 R50 12/24

50 35/70

30 30/50

56 85 85 70 100 185 200

52 66 66 66 90 160 180

R50 230 R75 12 R75 24 R80 230 R120 230 R180 24 R200 230

4 5 6

Voltage (V)

Special features

DC 12 – DC 12/24 Can be operated with 12 V as well as with 24 V direct current AC 230 – DC 12 – DC 24 – AC 230 – AC 230 – DC 24 – AC 230 For QUADRO-C 1000

Hose

Art. no.

NW19 NW19

96347 96352

NW19 NW25 NW25 NW25 NW25 NW32 NW32

96349 96354 96355 96353 96478 97442 97441

GEAR PUMPS

High-quality and durable version for delivery of lower fuel volumes independently from energy sources Scope of delivery: Manual pump, 2,5 m discharge hose, safety spout, connection adapter for mounting at Rietberg containers, mounted at ordered Rietberg container

Type

Flow-rate (l/stroke)

Special features

Hose

Art. no.

TP 3

0,35

–

NW19

31908

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

52

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

Flow meters NOT CALIBRATABLE, NOT FOR CUSTODY TRANSFER Flow-rate (l/min) Type

PZ300 EZ24 K700

Description 5 Mechanical roller flow meter

Digital turbine flow meter Mechanical oval wheel flow meter for pump R200 230

Min.

Max.

Art. no.

20 7 20

120 120 220

96359 96479 97799

FUEL DATA RECORDING

Scope of delivery: Fuel data recording with LCD display and keypad, oval wheel flow meter with pulse generator, not calibratable, not for custody transfer, PC software, mounted at ordered Rietberg container Type

TDE-DC

Transponder tag

6

Description

Art. no.

This fuel data recording system can be operated with 12 V as well as 24 V direct current and combined with respective dispensing pumps with up to 30 A. The system consists of: Automatic fuel terminal with oval wheel flow meter incl. pulse generator, not calibratable, not for custody transfer, for max. 2,000 users; internal memory for max. 10,000 fuelling processes; integrated transponder reader; user identification and fuel release via coded transponder; automatic recording of the dispensed fuel volume; LCD display, manual input of vehicle or machine data via protected keypad; integrated USB-interface protected against unauthorized access for data retrieval; 6.0 m connection cable, incl. terminal clamps; 10 transponders, freely codeable, for operation/release of the automatic fuel terminal; PC software for management and analysis of fuel data for up to 200 units

98287

For TDE-DC; for contact-free user identification

96617

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

53

Pump accessories DISCHARGE HOSES

Description

Discharge hose

Integration 1" IT / 1" OT

Art. no.

Art. no.

4 6 8 10

39731 39732 45232 45375

97143 97144 97145 97146

NW19

NW25

02

Type / content

Hose length (m)

DISCHARGE NOZZLES

3

4

Type

ZVA 19 ZVA 19 Slimline ZVA 25 ZVA 25 Slimline ZVA 32 Slimline

3 4

5

5

Flow rate (l/min)

Special features

Outlet

Art. no.

60 75 120 140 200

With axial swivel joint With axial swivel joint With axial swivel joint With axial swivel joint With axial swivel joint

NW19 NW19 NW25 NW25 NW32

44535 34435 39642 37347 45244

DIRECT CURRENT CONNECTIONS (ONLY IN CONNECTION WITH DIESEL PUMPS)

7

6

9

Type

GSV I GSV socket GSV plug NATO

8

Description

2 high-current plugs (plug=socket) for pump and vehicle mounting; rated for up to 50 A/24 V 7 3-pin plastic socket according to DIN 9680, voltage of 6 – 24 V, max. 25 A, protection class IP54 8 3-pin plastic plug according to DIN 9680, voltage of 6 – 24 V, max. 25 A, protection class IP54 9 2-pin NATO special plug according to VDA 72593A, voltage 12 – 42 V, rating 300 A, short-term 1,000 A, metal housing with hard rubber cable protection, including 5 m cable H07RN-F 2x6 mm2 6

Art. no.

300188 46673 46674 44338

PUMP ADAPTERS & FILTERS Type

Description

Art. no.

Fuel filter

Mounted on the pressure side of a pump for protection against contamination and water, filter mesh 30 µm, max. 65 l/min flow; the flow is decreased with increasing saturation of the filter cartridge; the flow is blocked if the filter cartridge is fully saturated Replacement filter cartridge for the fuel filter

73165

Replacement cartridge

39759

54

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS CONTY-ECO [DIESEL]

3 2

Their benefits ›› Dimensions adapted for the transport on a pickup truck ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full steel design, therefore extremely durable ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Stackable 2-high

1 2

Technical characteristics ›› Raw on the inside and coated on the outside (container: light grey RAL 7035, cover: sapphire blue RAL 5003) ›› Single-walled ›› The fittings and the pump are safely mounted in a protected location, in a storage compartment with lockable cover ›› Discharge nozzle bracket 3 ›› Lockable suction line 4 ›› Lockable ventilation line 5 ›› Continuous mechanical filling level indicator 6 ›› Filler neck with safely and tightly lockable fitting 7 ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets for safe crane lifting, according to BGI 556 ›› Self-priming aspiration pump with mechanical counter, assembled on the container as ready for operation, including 4.0 m hose fitting and automatic discharge nozzle

6

3

5

7 4

APPROVAL

1A1W/Y/...14969 DIBT, BERLIN BUILDING RULES LIST A

PART 1, 15.19

Technical data Dimensions (mm) Type / content

CONTY-ECO 200 CONTY-ECO 440

1 2

L

W

H

Weight kg) Approval

1080 1080

800 800

530 840

80 110

D/BAM14969/1A1W D/BAM14969/1A1W

RIETBERG CONTAINERS 2019

55

02

MOBILE FUEL SYSTEMS FOR DIESEL

Available models COMPLETE PACKAGE Flow-rate (l/min) Type / content

Description

Nominal1)

Effective2) Art. no.

CONTY-ECO 200-12/24

Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle

35/70

30/50

99202

56

52

99203

35/70

30/50

99074

56

52

99207

CONTY-ECO 200-230

CONTY-ECO 440-12/24

CONTY-ECO 440-230

The pump DC 12/24 Can be operated with 12Â V and 24Â V direct current.

Accessories

8

9 Flow-rate (l/min)

Type

EZ24 Fuel gauge "Side Reading"

Description

Digital turbine flow meter, not calibratable, not for custody transfer 9 Fuel gauge with lateral reading, surcharge 8

Min.

Max.

Art. no.

7

120

96479

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

45623

56

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS CONTY-B [DIESEL] 2

Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full hot-dip galvanised steel design for extreme durability ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Stackable 2-high ›› Structural protection for corners against damage caused by angled edges and protrusions

1

6 8

5

7

4

3

APPROVAL

1A2W/Y/...14374 DIBT, BERLIN BUILDING RULES LIST A

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Single-walled ›› Fittings and pump mounted in a securely lockable storage compartment ›› Lockable, spring-mounted cover ›› Discharge nozzle bracket ›› Lockable suction line 3 ›› Lockable ventilation line 4 ›› Continuous mechanical filling level indicator 5 ›› Filler neck with safely and tightly lockable fitting 6 ›› Base construction for secure lifting by forklift or pallet truck ›› 4 lifting brackets for safe crane lifting acc. to BGI 556 ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection ›› Self-priming aspiration pump with mechanical counter, assembled on the container as ready for operation, including 6.0 m hose fitting and automatic discharge nozzle

PART 1, 15.19

FILM FOR THE PRODUCT

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

57

Available models Dimensions (mm) L

CONTY-B 330 CONTY-B 450

1 800 2 800

W

H

Weight (kg)

Approval

800 800

950 1150

110 120

D/BAM/14374/1A2W D/BAM/14374/1A2W

02

Type / content

Available models COMPLETE PACKAGE

Flow-rate (l/min) Type / content

CONTY-B 330-12/24

CONTY-B 330-230

CONTY-B 450-12/24

CONTY-B 450-230

Pump

Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle 7 Equipped with R50 12/24 (DC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable for battery terminals, automatic discharge nozzle Equipped with R50 230 (AC) motor pump, 6.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle

Nominal1)

Effective2) Art. no.

35/70

30/50

99209

56

52

99254

35/70

30/50

99192

56

52

99193

The pump DC 12/24 Can be operated with 12Â V and 24Â V direct current.

Accessories Flow-rate (l/min) Type

PZ300 EZ24

8

Description

Min.

Max.

Art. no.

Mechanical roller flow meter Digital turbine flow meter, not calibratable, not for custody transfer

20 7

120 120

96359 96479

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

58

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-C-E [DIESEL]

1

Their benefits ›› Temporarily unlimited approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances. ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full hot-dip galvanised steel design for extreme durability ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Compact, space-saving ›› Stackable 2-high ›› Structural protection for corners against damage caused by angled edges and protrusions Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Single-walled ›› Lockable suction line 2 ›› Lockable ventilation line 3 ›› Discharge nozzle bracket 4 ›› Continuous mechanical filling level indicator ›› Filler neck with safely and tightly lockable fitting 5 ›› Lockable, spring-mounted cover ›› Base construction for secure lifting by forklift or pallet truck ›› 4 lifting brackets for safe crane lifting acc. to BGI 556 ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection

3 5

2

4

Equipment: R50 230 pump, fill limit indicator

APPROVAL

31A/Y/...15051 DIBT, BERLIN BUILDING RULES LIST A

PART 1, 15.19

Available models Dimensions (mm) Type / content

L

QUADRO-C-E 700 QUADRO-C-E 1000

1215 1 1215

W

H

Weight (kg)

Approval

Art. no.

1000 1000

1025 1280

245 270

D/BAM/15051/31A D/BAM/15051/31A

99324 99323

FOR PUMPS, COUNTERS AND OTHER EQUIPMENT SEE PAGE 50

59

02

MOBILE FUEL SYSTEMS FÃ&#x153;R BENZIN

02

RIETBERG CONTAINERS 2019

60

MOBILE FUEL SYSTEMS FÜR BENZIN

RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-CV 330 [PETROL]

3

Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Stackable 3-high ›› Full steel design for extreme durability

2

4 3

6

2

5

7

1

1

Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and coated outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Continuous mechanical filling level indicator 2 ›› Ventilation line with shut-off ball valve 3 and deflagration arrester (IBExU08ATEX2122x) 4 ›› Lockable suction line 5 ›› Filling nozzle with lockable safety screw-fitting 6 and flame arrester (PTB Ex 12-42028) ›› Lateral opening for hose lines or cables ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover with 3-point locking and safety locking cylinder ›› Discharge nozzle bracket 7 ›› Ground connection ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection ›› Self-priming aspiration pump, assembled as ready for operation, 4.0 m hose fitting and automatic discharge nozzle

APPROVAL

1A2W/Y/...14970 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-230

For your safety, QUADRO-CV 330 (for petrol) is equipped with flameproof fittings as a standard to prevent flames entering the containers which could cause an explosion (German Technical Regulations on Industrial Safety BetrSichV and TRBS).

RIETBERG CONTAINERS 2019

61

02

MOBILE FUEL SYSTEMS FĂ&#x153;R BENZIN

8

9

Technical data Dimensions (mm) Type / content

L

W

H

Weight (kg)

Approval

QUADRO-CV 330

1215

815

760

217

D/BAM 14970/1A2W \\ Z-38.12-230

Available models COMPLETE PACKAGE Flow-rate (l/min) Type

QUADRO-CV 330-TPex QUADRO-CV 330-12ex

QUADRO-CV 330-230ex

Pump

Equipped with TP 3-ex manual pump, 4.0 m hose fitting with angled swivel joint and automatic discharge nozzle Equipped with R50 12 (AC) motor pump, 4.0 m hose fitting with 8 angled swivel joint, 6.0 m connection cable with battery terminals, automatic discharge nozzle Equipped with R50 230 (AC) motor pump, 4.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, 9 automatic discharge nozzle

Nominal1)

Effective2) Art. no.

0,35 l/ Hub 50

0,35 l/ Hub 40

99265

50

45

99263

99262

The pumps mentioned above are suitable for flammable fluids and comprise a corresponding explosion protection. The plugs and battery clips offered may only be used in the respective applicable areas. The Ex-zones must be stipulated by the operator (see Industrial Safety Regulations). If, in the area of the power supply point, Ex-zones can occur, explosion protected plugs and coupling systems must be used.

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

62

MOBILE FUEL SYSTEMS FÃ&#x153;R BENZIN

QUADRO-CV 330-ex Equipped with Rietberg trailer, 2-axis, fire extinguisher and toolset on drawbar (see page 43)

QUADRO-CV 230-ex Equipped with Stecker Connector for R50 ex 12

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FÜR BENZIN

63

7 6

02

5

Pump accessories

111

2

3

Type

Description

Connector for R50 ex 12

Ex-plug for the use within Ex zone 1, make: steel, series 8571 Ex-coupling for the use within Ex-zone 1, make: steel, series 8571 Ex-plug for the use within Ex-zone 1; make: steel, series 8570 Ex-coupling for the use within Ex-zone 1; make: steel, series 8570

Connector for R50 ex 230

4

Art. no.

99400 99401 99397 99398

1 2 3 4

FLOW METERS, NOT CALIBRATABLE, NOT FOR CUSTODY TRANSFER Flow-rate (l/min) Type / content

PZ300-ex EZ24-ex

Description 5 Mechanical roller flow meter, ex-proof 6 Digital turbine flow meter, ex-proof

Min.

Max.

Art. no.

20 7

120 120

97149 46026

FILTER Type

Fuel filter

Replacement cartridge

7

Description

Art. no.

Mounted on the pressure side of a pump for protection against contamination and water, filter mesh 30 µm, max. 65 l/min flow; the flow is decreased with increasing saturation of the filter cartridge; the flow is blocked if the filter cartridge is fully saturated Replacement filter cartridge for the fuel filter

73165

39759

64

MOBILE FUEL SYSTEMS FÜR BENZIN

RIETBERG CONTAINERS 2019

FUEL CONTAINERS CONTY-B 330 [PETROL]

Their benefits ›› Certification for road, railway, inland shipping and maritime transport as well as air freight for an unlimited time ›› UN approval as hazardous substance packaging and therefore no costs for repeated inspection. ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking ›› Full hot-dip galvanised steel design for extreme durability ›› Approved as storage container according to the building rules list for flammable and water-polluting fluids ›› Uncomplicated and secure rigging ›› The storage space can also be accessed after rigging of the container ›› Stackable 2-high

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Single-walled ›› Pump mounted in a securely lockable storage space ›› Lockable, spring-mounted cover ›› Discharge nozzle bracket ›› Lockable suction line ›› Ventilation line with shut-off ball valve and deflagration arrester (IBExU08ATEX2122x) 1 ›› Continuous mechanical filling level indicator ›› Filling nozzle with securely and tightly lockable screw-fitting and flame arrester (PTB Ex 12-42028) 2 ›› Ground connection ›› Base construction for secure lifting by forklift or pallet truck ›› 4 lifting brackets for safe crane lifting acc. to BGI 556 ›› Spiral flex sheathing and angled swivel joint on the hose connection provide appropriate kink protection ›› Self-priming aspiration pump assembled as ready for operation on the container, including 4.0 m hose and CVO

2

1

APPROVAL

1A2W/Y/...14374 DIBT, BERLIN BUILDING RULES LIST A

PART 1, 15.19

For your safety, CONTY-B 330 (for petrol) is equipped with flameproof fittings as a standard to prevent flames entering the containers which could cause an explosion (German Technical Regulations on Industrial Safety BetrSichV and TRBS).

Technical data Dimensions (mm) Type / content

L

W

H

CONTY-B 330

800

800

950

Weight (kg)

110

Approval

D/BAM14374/1A2W

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FĂ&#x153;R BENZIN

65

Available models Flow-rate (l/min) Type

Pump

Nominal1)

Effective2) Art. no.

CONTY-B 330-TPex

Equipped with TP 3-ex manual pump, 4.0 m hose fitting with angled swivel joint and automatic discharge nozzle Equipped with R50 12 (AC) motor pump, 4.0 m hose fitting with angled swivel joint, 6.0 m connection cable with battery terminals, automatic discharge nozzle Equipped with R50 230 (AC) motor pump, 4.0 m hose fitting with angled swivel joint, 6.0 m connection cable with Schuko plug, automatic discharge nozzle

0,35 l/Hub 50

0,35 l/Hub 45

99256

50

40

99255

CONTY-B 330-12ex

The pumps mentioned above are suitable for flammable fluids and comprise a corresponding explosion protection. The plugs and battery clips offered may only be used in the respective applicable areas. The Ex-zones must be stipulated by the operator (see Industrial Safety Regulations). If, in the area of the power supply point, Ex-zones can occur, explosion protected plugs and coupling systems must be used.

Accessories PUMP ACCESSORIES

311

4

5

Typ

Beschreibung

Connector for R50 ex 12

Ex plug for the use within Ex zone 1, make: steel, series 8571 Ex-coupling for the use within Ex-zone 1, make: steel, series 8571 Ex-plug for the use within Ex-zone 1; make: steel, series 8570 Ex coupling for the use within Ex zone 1; make: steel, series 8570

Connector for R50 ex 230

6

Art.-Nr.

99400 99401 99397 99398

3 4 5 6

FLOW METERS, NOT CALIBRATABLE, NOT FOR CUSTODY TRANSFER Flow-rate (l/min) Type / content

Description

Min.

Max.

Art. no.

PZ300-ex EZ24-ex

Mechanical roller flow meter, ex-proof Digital turbine flow meter, ex-proof

20 7

120 120

97149 46026

1) Indicated nominal power of the manufacturer with free outlet 2) Power detected during the test with a suction height of 1m and equipped with 4m discharge hose and automatic discharge nozzle

02

CONTY-B 330-230ex

99073

66

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

IMPORTANT LEGAL REGULATIONS FOR MOBILE FUEL SYSTEMS Transport of hazardous substances, e.g. petrol or diesel, is generally subject to comprehensive national and international regulations.

National: GGVSEB GGVSee

Ordinance on the transport of dangerous goods by road, rail, and inland waterways Ordinance on the transport of dangerous goods by maritime shipping

International: ADR International agreement on transport of dangerous goods by road RID International agreement on transport of dangerous goods by railway ADN International agreement on transport of dangerous goods by inland shipping IMDG code International agreement on transport of dangerous goods by seagoing vessels

For transport of hazardous substances, type-tested and approved containers like tankers, tank containers and packaging including intermediate bulk containers (IBCs) are generally required. Rietbergwerke manufacture tank containers, IBCs and packaging. In terms of their capacity, tank containers are theoretically unlimited; IBCs have a maximum capacity of 3,000 litres and packaging is restricted to a capacity of 450Â litres.

As mentioned, the specified regulations are generally applicable. However, there are differences in application depending on the approval of the container and exceptions. Please note that the conditions for safe transport and universal application are only met by approved containers.

To ensure better readability, the term ADR is used in the following to refer to all regulations on transport of hazardous substances.

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

67

Approval and type testing Whether a container is approved packaging or an approved IBC can be identified clearly by its code.

Example for packaging coding of a Rietberg CONTY-B 450: UN 1A2W / Y / 150 / 17 / D / BAM 14373-rietberg 1

2

3

4

5

6

7

Marking Packaging and IBCs are to be marked as follows according to ADR chapter 5.2: ›› The UN no. of the transported substance (e.g. diesel: UN 1202) ›› The mark for environmentally hazardous substances (fish and tree, black on white surface) ›› Hazard label (e.g. diesel: no. 3, flame, black or white on red surface) The specified markings have to be attached on two opposite sides of IBCs with a capacity of more than 450 litres and on one side of smaller packaging.

Additionally, the containers are to be labelled with substancerelated hazard warnings according to GHS. In addition to the container, we provide a set of adhesive labels for initial marking.

Additionally, a pictogram on the ICB specifies whether the container is stackable or not.

The following illustration is an example for marking of an IBC for diesel.

1 Manufactured, tested and approved according to UN RIETBERG KRAFTSTOFFCONTAINER

5

DOPPELWANDIGE AUSFÜHRUNG

XXXX kg max

www.rietberg-behaelter.de

DIESELKRAFTSTOFF SIGNALWORT: GEFAHR

Gefahrenhinweise: H226 Flüssigkeit und Dampf entzündbar.

H351 Kann vermutlich Krebs erzeugen.

H304 Kann bei Verschlucken und Eindringen in die Atemwege tödlich sein.

H332 Gesundheitsschädlich bei Einatmen.

H315 Verursacht Hautreizungen.

H373 Kann die Organe schädigen bei längerer oder wiederholter Exposition.

H411 Giftig für Wasserorganismen, mit langfristiger Wirkung.

Id.-Nr. 43958

packaging regulations Steel barrel with fixed cover Approved for substances of packaging groups I, II and III Test pressure in kPa Manufacturing year Country of approval Approving institution, approval number and manufacturer

Art. Nr. 38378

2 3 4 5 6 7

ENTHÄLT: BRENNSTOFFE, DIESEL

Sicherheitshinweise: P201 Vor Gebrauch besondere Anweisungen einholen.

P102 Darf nicht in die Hände von Kindern gelangen.

Flamme/heißen P210 Von fernhalten. Nicht rauchen.

P301 + P310 Bei Verschlucken: Sofort Giftinformationszentrum oder Arzt anrufen.

P331 Kein Erbrechen herbeiführen.

P261 Einatmen von Dampf vermeiden.

P281 Vorgeschriebene persönliche Schutzausrüstung verwenden.

P302 + P352 Bei Berührung mit der Haut: Mit viel Wasser und Seife waschen.

P308 + P313 Ärztlichen Rat einholen/ärztliche Hilfe hinzuziehen.

P273 Freisetzung in die Umwelt vermeiden.

UN 1202 3

2 3

Front view

RIETBERG KRAFTSTOFFCONTAINER www.rietberg-behaelter.de

DIESELKRAFTSTOFF SIGNALWORT: GEFAHR

Gefahrenhinweise: H226 Flüssigkeit und Dampf entzündbar.

H351 Kann vermutlich Krebs erzeugen.

H304 Kann bei Verschlucken und Eindringen in die Atemwege tödlich sein.

H332 Gesundheitsschädlich bei Einatmen.

H315 Verursacht Hautreizungen.

H373 Kann die Organe schädigen bei längerer oder wiederholter Exposition.

H411 Giftig für Wasserorganismen, mit langfristiger Wirkung.

Id.-Nr. 43958

Art. Nr. 38378

XXXX kg max

DOPPELWANDIGE AUSFÜHRUNG

1 2 3 4 5

ENTHÄLT: BRENNSTOFFE, DIESEL

Sicherheitshinweise: P201 Vor Gebrauch besondere Anweisungen einholen.

P102 Darf nicht in die Hände von Kindern gelangen.

Flamme/heißen P210 Von fernhalten. Nicht rauchen.

P301 + P310 Bei Verschlucken: Sofort Giftinformationszentrum oder Arzt anrufen.

P331 Kein Erbrechen herbeiführen.

P261 Einatmen von Dampf vermeiden.

P281 Vorgeschriebene persönliche Schutzausrüstung verwenden.

P302 + P352 Bei Berührung mit der Haut: Mit viel Wasser und Seife waschen.

P308 + P313 Ärztlichen Rat einholen/ärztliche Hilfe hinzuziehen.

P273 Freisetzung in die Umwelt vermeiden.

UN 1202 3

1 2 3

Side view Example for IBC coding of a Rietberg QUADRO-C 1000: UN 31A / Y / 01.15 / D / BAM 13081-rietberg / 9800 / 1506 1

2

3

4

5

6

7

8

1 Manufactured, tested and approved according to UN 2 3 4 5 6 7 8

packaging regulations Steel IBC for fluids Approved for substances of packaging groups II and III Manufacturing month and year Country of approval Approving institution, approval number and manufacturer Test load of the stacking pressure test in kg. "0" is specified if the IBC is not stackable Maximum admissible gross weight in kg

No.

Quantity

1

2

2

2

Type

Description

UN 1202

Transported substance diesel Hazard label

3

3

2

Environmentally hazardous substances

4

1

Safety information

5

1

not stackable

XXXX kg max

stackable (admissible stacking load is specified!)

02

PACKAGING AND IBCS

68

MOBILE FUEL SYSTEMS FOR DIESEL

RIETBERG CONTAINERS 2019

Medium

Inspection and testing All IBCs are subject to mandatory repeated inspection and testing in intervals of 2 ½ years as of the date of the first (factory) inspection: INSPECTION AFTER 2.5 YEARS

›› By means of a registered inspection body II according to BAM-GGR 002 – part 2, section A.1.4.2, A.2.2 and A.3.2 or ›› Via an approved repair and maintenance operation according to BAM-GGR 001 – part B Scope of inspection: ›› Inspection of the external condition ›› Inspection of marking ›› Inspection of the function of the control equipment, i.e. all fittings of the container ›› Leakage test with air with an overpressure of 0.2 bar INSPECTION AFTER 5 YEARS

›› By means of an approved inspection body II according to BAM-GGR 002 – part A, section A.1.4.1, A.2.1 and A.3.1 To be carried out in addition to the inspection after 2 ½ years: ›› Checking of compliance with the type testing certificate ›› Internal inspection FOR PACKAGING, NO REPEATED INSPECTION AND TESTING IS REQUIRED.

Simplified transport Under defined conditions, ADR section 1.1.3.6 enables transport of hazardous substances under simplified conditions (without ADR certificate or vehicle marking, etc.) if the specified maximum capacity per transport unit, for example,

Pack. size

Transp. cat.

Max. capacity

Petrol

II

2

333 litres

Diesel

III

3

1,000 litres

is not exceeded.

If goods with different transport categories are transported in the same unit, the 1000 points rule applies. For determination of the total score, the volumes of transport category 2 are multiplied by a factor of 3 and the volumes of transport category 3 by a factor of 1.

For simplified transport, the total score of 1,000 points must not be exceeded. For example: ›› Petrol, II, 2: 150 litres x 3 = 450 points ›› Diesel, III, 3: 500 litres x 1 = 500 points ›› Total: 950 points Even though numerous ADR regulations do not need to be taken into account for simplified transport, a few rules still have to be observed: ›› Marking and labelling (ADR chapter 5.2) must be complete and readable ›› A 2 kg fire extinguisher (ADR section 8.1.4.1 (a)) must be carried. ›› A shipping document (ADR section 5.4.1) must be carried.

Of course, it is also generally required that the container: ›› is technically intact ›› is tightly sealed during transport and, as applicable, that repeated inspection and testing have been carried out.

CRAFTSMAN REGULATION This refers to containers which are used based on the exceptional regulation according to ADR 1.1.3.1 c), the so-called “craftsman regulation”.

ADR defines various exemptions and exceptional regulations, among others those in connection with the type of transport. For instance, according to subsection 1.1.3.1 c), the provisions of ADR do not apply to “transports which are carried out by companies in connection with their main task”. At the same time, however, direct “internal or external supply operations” are excluded from this exemption.

What does that mean?

The implementing directives for hazardous goods (RSEB) provide annotations on the ADR and the following definition on subsection 1.1.3.1 c): Section 1-6.1 Exempted are transports for direct use, e.g. ›› Paint in the vehicle of a painter ›› Oxygen or acetylene cylinders in the vehicle of a welder ›› Fuel for filling lawn mowers in the vehicle of a municipal employee Section 1-6.2 Intermediate supplies for fuel systems do not directly fall under

RIETBERG CONTAINERS 2019

MOBILE FUEL SYSTEMS FOR DIESEL

SHIPPING DOCUMENT What is a shipping document?

A shipping document is generally a shipping note with the following mandatory information according to ADR section 5.4.1.

The transport document is not bound to any layout and the position and order of the information may be freely selected.

The information on a), b), c), d) and k), however, must be specified in this order without any additional information, i.e. for diesel:

Notes on the use of the different container types can be found on page 32 f.

UN 1202 DIESEL FUEL, 3, III, (D/E)

Pflichangangaben

Beispiel Diesel

a) The UN number of the substance.

[UN 1202]

b) The official designation of the substance.

[Diesel fuel]

c) The number of the hazard label/hazardous goods class.

[3]

d) The packing group of the substance.

[III]

e) Number and description of the transport item.

[1 unit, IBC]

f)

[950 litres]

The total quantity of hazardous goods.

g) The name and address of the sender.

[Subconstruction company]

h) The name and address of the recipient.

[Subconstruction company – construction site X]

i)

A declaration according to the provisions of a special agreement.

(Naturally, this is only demanded if this is in fact the case!)

[Transport without exceeding the permitted limits defined in subsection 1.1.3.6]

j)

--- (not specified in current ADR)

k) The (if assigned) tunnel restriction code.

STATIONARY USAGE Mobile fuel systems, which are operated in one place for a specific operational purpose for a period of more than six months are regarded as stationary. They are then subject to the regulations of the German directive on systems to handle substances hazardous to water (AwSV).

[D/E]

02

the exemption regulation of subsection 1.1.3.1 c).

Therefore, one precondition for making use of the so-called “craftsman regulation” is that the fuel (together with the machine) is transported directly in order to be consumed directly, while only residual quantities are transported back again.

The “craftsman regulation” does not include transports for distribution purposes, i.e. the supply of multiple machines on different construction sites (supply operations) as well as drives to the next service station (intermediate supplies), for instance.

However, the “craftsman regulation” also indicates that containers can be used which are neither type-tested nor comprise a UN approval.

69

70

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

71

03

03 FUEL CONTAINERS FOR POWER UNITS AND HEATERS

Heating and ventilation equipment or generators can be found on construction sites and in industrial plants but also during any type of events. Heating and ventilation equipment and generators can be used for a multitude of purposes, such as the heating of construction sites in winter or of festival tents, for ventilating and drying construction sites or for maintaining the energy supply.

The function of these aggregates depends on the secure fuel supply. Rietberg fuel containers of the QUADRO-AG series are a professional solution for this type of use.

As admissible transport containers (IBC) for hazardous substances, they can be transported securely and unrestrictedly to the location of use at all times – even while being filled – according to ADR 1.1.3.6, up to

a quantity of maximally 1000 litres under simplified conditions. Therefore, the driver does not need an ADR certificate and the vehicle does not have to be marked as transport of hazardous goods.

Additionally, the containers are admissible as storage containers and can thus remain on site, even outdoors, without any problems. Collection trays and similar equipment are not required since the containers are double-walled.

The plastic or combination IBC, which is often used in the sector, the use is restricted to a maximum of 5 years. Rietberg QUADRO-AG are completely made of steel and therefore are not subject to any restriction of the period of use. A Rietberg QUADRO-AG is a sustainable product which can be used for decades.

72

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-AG [DIESEL]

3 2

3

Their benefits ›› Timely unlimited UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances ›› German general technical approval as storage container for storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking up to a capacity of 1000 litres ›› Central and safe arrangement of ports and fittings in a storage box including lockable folding cover ›› Structural protection for corners against damage caused by angled edges and protrusions ›› Bis QUADRO-AG 1000 3-fach stapelbar; QUADRO-AG 2000 (Ausführung mit Stapelecken) und QUADRO-AG 3000 2-fach stapelbar

2

6

5 2 4

7

8

9

10

Technical characteristics ›› Hot-dip galvanised on the inside and outside 2 or raw inside and coated outside 3 ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Continuous mechanical filling level indicator ›› Ventilation line with shut-off ball valve ›› Return line port ›› Ports for intake and return line, 1/2” external thread (with QUADRO-AG 3000 1” external thread) ›› Base construction for secure lifting by forklift truck ›› 2 lifting brackets (up to QUADRO-AG 1000); 1 central lifting bracket (QUADRO-AG 2000); 4 lifting brackets (QUADRO-AG 3000), safe crane lifting according to BGI 556

1

APPROVAL

31A/Y...13081 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-230

RIETBERG CONTAINERS 2019

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

73

5 QUADRO-AG 2000-4

Container with 1 x storage box and 1 x corner fittings, stackable

11 QUADRO-AG 2000-3

Container with 1 x storage box, not stackable

11

5

Dimensions (mm) Type / content

QUADRO-AG 450 QUADRO-AG 1000 QUADRO-AG 2000

QUADRO-AG 3000

L 4 7 1215

W

H

Weight (kg)

815

800

200

Approval

Art. no.

D/BAM/13080/31A Z-38.12-230 2 8 1215 1000 1200 285 D/BAM/13081/31A Z-38.12-230 5 9 2215 815 1620 629 D/BAM/14552/31A Z-38.12-223 QUADRO-AG 2000 without corner fittings 6 10 2390 1190 1510 838 D/BAM/12180/31A Z-38.12-223

98591 96800 98194 98193 79397

Accessories

12 13

Type

Fill limit indicator

Q-AG 450 heater Q-AG 1000 heater Q-AG 2000 heater Q-AG 3000 heater ⅜" siphon protection valve

14

Description 12 Fill limit indicator for Diesel QUADRO-AG 450 and 1000; to prevent overfilling of

containers from a tanker with fixed line coupling; already included in the scope of delivery of QUADRO-AG 2000 and 3000 Screw-in heater with fixed heating element; control head with automatic 8 – 12 °C temperature control and 45 °C overheat protection; Voltage 230 V / 50 Hz, power 500 W Screw-in heater with fixed heating element; control head with automatic 8 – 12 °C temperature control and 45 °C overheat protection; Voltage 230 V / 50 Hz, power 500 W 13 Screw-in heater with fixed heating element; control head with automatic 8 – 12 °C temperature control and 45 °C overheat protection. Voltage 230 V / 50 Hz, power 500 W Screw-in heater with fixed heating element; control head with automatic 8 – 12 °C temperature control and 45 °C overheat protection. Voltage 230 V / 50 Hz, power 500 W 14 Adjustable siphon protection valve, 0.05 - 0.4 bar, ⅜"; maximum flow rate 220 l/h. It prevents the unintended discharge of the container; max. installation height 4 m above floor level

Art. no.

97068

47041 45370 46049 45148 97612

03

Available models

74

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

Type

Description

Art. no.

½" siphon protection valve

97636

Suction line

Firmly set siphon protection valve, 0.15 bar, ½”; prevents the unintended discharge of the container; maximum installation height 1.5 m above floor level Additional suction line with shut-off ball valve, ½” external thread

Return line

Additional return line port, ½” external thread

97871

75

97872

HOSE LINE KITS 6

5

7

03

4

Typ

NW 8 hose package

4

NW 8 hose package "any length"

½" coupling set "RECTUS" NW 13 hose package

5 6

NW 13 hose package "any length"

½" coupling set non-drip

7

Beschreibung

Länge (m)

Art.-Nr.

Consisting of a 5.0 m hose DN 8x4, metal mesh-coated, with coupling sleeve on one end and a coupling plug (½", NW 7,4, Rectus 26 – compatible) on the other end Consisting of a hose DN 8x4, metal mesh-coated, with coupling sleeve on one end and coupling plug (½", NW 7,4, Rectus 26 – compatible) on the other end

5

98788

1. metre each additional metre –

98790 98790-1

5

98789

1. metre each additional metre –

98791 98791-1

Consisting of each 1 coupling sleeve and coupling plug ½", NW 7,4, Rectus 26 – compatible each Consisting of 5.0 m “Gelbring” high pressure hose DN 13x4.5 with a coupling sleeve on one end and a coupling plug (½", NW 12.5, non-drip) on the other end Consisting of a “Gelbring” high pressure hose DN 13x4.5 with a coupling sleeve on one end and a coupling plug (½", NW 12.5, non-drip) on the other end Consisting of each 1 coupling sleeve and ½", NW 12.5, non-drip coupling plug

98792

98793

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RIETBERG CONTAINERS 2019

FUEL CONTAINERS QUADRO-TA 700 [DIESEL, PETROL & KEROSENE]

2

4

1

APPROVAL

31A/Y...11336 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-199

3

Their benefits ›› D esigned for use in extreme conditions ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container for flammable fluids of all types and other water polluting fluids ›› Installation in buildings and outdoors. Including water protection areas ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion; different models available ›› Individual equipment options offer practical solutions for individual requirements ›› Stackable 3-high ›› Transport under simplified conditions without ADR certificate and without hazardous substance marking. Up to 1,000 litres of diesel, 330 litres petrol per vehicle ›› Structural protection for corners against damage caused by angled edges and protrusions Technical characteristics ›› Hot-dip galvanised on the inside and outside. On request with additional coating on the hot-dip galvanised outside surface or raw on the inside and coated on the outside with priming ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Scaled dipstick ›› Ventilation line with shut-off ball valve ›› Liquid-proof protective box for fittings including divided equipment compartment and lockable, spring-mounted cover.

1 document pocket integrated in the cover ›› Folding storage compartment in the clearance on the front of the container 2 ›› 2 suction lines DN 10 with shut-off ball valve 3 and foot valve directed into a sump in the lower base of the container. The lines are directed to the front of the container and equipped with plug connections ›› Filler line with 2x2½" safety screw fitting, lockable ›› 2 reserve sleeves 2" closed with plugs ›› Cleaning opening with a diameter of 500 mm and cover with arrangement of all inlet ports and lines into the container 4 ›› Base construction for secure lifting by forklift or pallet truck ›› Each with 4 corner fittings, lifting and rigging brackets ›› Safe crane lifting acc. to BGI 556 ›› Earthing at the base frame

RIETBERG CONTAINERS 2019

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77

Available models

Dimensions (mm)

Hot-dip galvanised

Type / content

L

B

H

Weight (kg)

Approval

Art. no.

QUADRO-TA 700

1200

800

1300

400

D/BAM 11336/31A // Z-38.12-199

98783

Minimum order quantity: 25

Accessories Typ

Beschreibung

Art.-Nr.

Flashback arrestor

Consisting of filling tube with flame arrester (approval no. PTB Ex 12-42028) and deflagration arrester (approval no. IBExU08ATEX2122 X) for the ventilation line; required for use as storage container for media with a flash point below 55 °C Heater for suspension into the container, voltage 230 V/50 Hz, power 25 W, 1-pin controller, approx. 8 °C limiter, 1-pin 45 °C, steel housing, 1.4571 stainless steel tubular heater, 10 m connection cable with plug 1 x 5.0 m hose, NW 8x4, metal mesh-coated, with a coupling on one end and plug on the other end (½", NW 7.4, RECTUS 26 – compatible) 1 x 5.0 m hose, high-pressure hose, NW 13x4.5, with coupling on one end and plug on the other end, NW 12.5, non-drip (connection ½") Consisting of 2 hoses with 9.0 m each, NW 8x2, metal mesh-coated, with coupling on one end and plug connection on the other end, NW 9, non-drip (FIRG 38, ⅜“ port), including dust protection caps Fully mounted with the necessary connection lines and couplings or plug connections for application in combination with hose line kit, art. no. 74705 For secure storage of 1 hose of the hose line kit art. no. 74705 and the fuel oil bleeder art. no.: 74709 Water absorber including screen cylinder for the absorber pad, suspension chain and sealing plug, 10 water absorber pads, PE bag for disposal; Environmental protection kit including 2 oil binding agent cloths with PE bag for disposal Complete coating on the outside (scope: whetting, 1 x adhesive primer, 1 x top coat) of the container on the hot-dip galvanised surface, RAL colour as required; corrosion protection rating C4, protection period M Complete coating on the outside (scope: whetting, 1 x adhesive primer, 2 x top coat) of the container on the hot-dip galvanised surface, RAL colour as required; corrosion protection rating C5, protection period M Complete coating on the outside of the tank on the hot-dip galvanised surface; scope and applied materials according to customer requirements

98784

NW 8 hose line NW 13 hose line NW 8 hose line

Fuel oil bleeder Transport bag Water absorber/ environmental protection kit Coating

74704

03

Tank heating

98788 98789 74705

74709 42015 98799

98785

98787

98786

78

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RIETBERG CONTAINERS 2019

FUEL CONTAINERS KC-AG [DIESEL]

Their benefits ›› UN approval as transport container (tank container) for road (ADR) transport of hazardous substances for an unlimited time ›› Operating pressure: 2.65 bar ›› Full steel design for extreme durability and long service life ›› Corner fitting according to the surface area of a 10’ ISO container for secure mounting on the vehicle 5 ›› Application in water protection areas ›› Individual equipment options with pumps and additional accessories offer practical solutions for individual requirements

Technical characteristics ›› Hot-dip galvanised on the inside and outside. On request with additional coating on the hot-dip galvanised outside surface or raw on the inside and coated on the outside with priming ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Dome with a diameter of 500 mm 3 ›› Mounted on the dome cover: »»Continuous mechanical filling level indicator »»Ventilation line with certified shut-off ball valve »»Suction line with certified shut-off ball valve »»Return line »»Filler neck with safety screw fitting, lockable »»Fill limit indicator »»Safety valve ›› All fittings in a liquid-proof storage box with lockable cover 3 ›› Access ladder ›› Pedestal next to the storage box 4 ›› Base construction for secure lifting by forklift truck ›› Central lift lug (KC-AG 5500); 4 lift lugs (KC-AG 3000) ›› Safe crane lifting acc. to BGI 556 6 ›› Top protective frame designed and suitable for 1-high stacking of empty containers 2 6

2

3

4

1

5

6

APPROVAL

D/BAM/1710/TC

RIETBERG CONTAINERS 2019

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

7

8

KC-AG 3000

9

KC-AG 5500-1 The displayed arrangement of the ladder is a special version

KC-AG 5500-2

03

Available models Dimensions (mm) Type / content

KC-AG 3000 KC-AG 5500-1 KC-AG 5500-2 KC-AG 5500-3

79

Description

Not stackable, ladder on the side 8 Not stackable, ladder on the side 9 Not stackable, ladder on the side, ISO corner fi ttings 2 Stackable, top protective frame with integral ladder and platform, ISO corner fittings 7

L

W

H

Weight (kg)

Approval

2120 2940 2991

1400 1900 2438

1900 2120 2210

1100 1600 1900

D/BAM/1744/TC 99556 D/BAM/1710/TC 77660 D/BAM/1710/TC 77661

2991

2438

2360

2300

D/BAM/1710/TC 97841

Art. no.

Accessories Type

Description

KC-AG 5500 heater

Screw-in heater with fixed heating element; control head with automatic 8 – 12 °C tempera- 46051 ture control and 45 °C overheat protection; Voltage 230 V/50 Hz, power 1000 W 97612 Adjustable 0.05 – 0.4 bar siphon protection valve, ⅜"; max. flow 220 l/h. Prevents unintended discharge of the container; max. installation height 4 m above floor level Adjustable 0.15 to 0.30 bar siphon protection valve, 1¼" port; prevents unintended dischar- 50605 ge of the container; max. installation height 3 m above floor level

⅜" siphon protection valve 1¼" siphon protection valve

KC-AG 5500-1 Equipment R80 230 pump, flow meter (see page 50)

Art. no.

80

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RIETBERG CONTAINERS 2019

LUBRICATION OIL CONTAINER QUADRO-C oel

3

[OILS]

Their benefits ›› UN approval as transport container (IBC) for road (ADR), railway (RID), inland shipping (ADN) and maritime (IMDG code) transport of hazardous substances for an unlimited time ›› German general technical approval as storage container.

Storage without additional collection tray ›› Outdoor installation ›› Application in water protection areas ›› Stackable 3-high ›› Extremely robust

2 2

3

Technical characteristics ›› Raw on the inside and coated on the outside (RAL 7035, light grey) ›› Feet and lifting brackets hot-dip galvanised and coated ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Continuous mechanical filling level indicator ›› Ventilation line with shut-off ball valve ›› Lockable suction line ›› Filler neck with safety screw fitting, lockable ›› Lateral opening for hose lines and cables ›› Base construction for secure lifting by forklift truck ›› 4 lifting brackets, safe crane lifting acc. to BGI 556 ›› Lockable, spring-mounted cover, hot-dip galvanised, with 3-point locking and safety locking cylinder

4

APPROVAL

1

31A/Y...13081 GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Additional sizes and versions available on request.

Z-38.12-230

Available models Dimensions (mm) Type / content

L

W

H

Weight (kg)

QUADRO-C 330 oel QUADRO-C 450 oel QUADRO-C 700 oel QUADRO-C 1000 oel

1215 1215 1215 1215

815 815 815 1000

760 895 1160 1290

217 234 270 316

2

Coated Approval

Art. no.

D/BAM/13080/31A // Z-38.12-230 D/BAM/13080/31A // Z-38.12-230 D/BAM/13080/31A // Z-38.12-230 D/BAM/13081/31A // Z-38.12-230

99402 99403 99404 99405

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81

5 6

10

13

03

12 11 14

9

7

8

Equipment GEAR PUMPS

Dry, self-priming, high durability and long service life, incl. bypass valve for protection against pump damage Scope of delivery: Motor pump, 4 m hose kit with kink protection, angular swivel joint, oil discharge nozzle with axial swivel joint, connection cable, adapter for mounting on a Rietberg container, mounting on ordered Rietberg container Type

Flow-rate1) (l/min)

Max. viscosity (cSt)

Voltage (V)

Special features

Hose

Art. no.

VZ10/12 VZ14/230 VZ25/230 VZ30/400 VZ50/400

10 14 25 25 25

600 2.000 1.200 1.200 5.000

DC 12 AC 230 AC 230 AC 400 AC 400

– – Conveying heights up to 4 m Off shore version Off shore version

NW19 NW19 NW19 NW19 NW25

99406 99407 99408 99409 99410

5 4 6 7

OTHER Type

Heater Q-C oel

9

Thermometer Overfill safeguard

10 11

Frequency converter 12 Remote control

Collision protection ZVA 25 Slimline Integrated hose drum 3 PZ300 Special coating

8

Description

Art. no.

Heater for oils, automatic temperature regulations and overheating protection, voltage 230 V/50 Hz, power 500 W, surface output < 0.4 W/cm2K Analogue thermometer with indicator, display from -20 to +60 °C Sub-distribution, protection type IP 54 with transducer, mounted in a small housing in the container. Fully connected For regulating the pump output up to 1.5 kW and 230 V 13 On/off, corded, for pump switching On/off with speed regulation, corded, for pump switching with frequency converter up to 14 1.5 kW and 230 V Plastic protectors as plug system, mounted on the perimeter of the container Automatic discharge nozzle DN25, maximum flow rate 140 l/min., approval for fuel oil and diesel, with axial swivel joint 8 m hose; hose drum made of steel, with protective cover and outlet window, automatic spring return; ready for use, mounted in a horizontal position in the container Mechanical roller flow meter, not calibratable, not for custody transfer, flow rate: min. 20 l/ min, max. 120 l/min, viscosity up to 500 cSt Coating for maritime operations (corrosion protection class C5M, medium)

99411 99412 99413 99414 99415 99416 98374 37347 99417 96359 99418

1) The rating specified by the manufacturer applies to a free outlet and can be reduced by installing components like discharge nozzles, discharge hoses, flow meters

82

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RIETBERG CONTAINERS 2019

IMPORTANT LEGAL REGULATIONS FOR MOBILE FUEL SYSTEMS Transport of hazardous substances, e.g. petrol or diesel, is generally subject to comprehensive national and international regulations.

National: GGVSEB GGVSee

Ordinance on the transport of dangerous goods by road, rail, and inland waterways Ordinance on the transport of dangerous goods by maritime shipping

International: ADR International agreement on transport of dangerous goods by road RID International agreement on transport of dangerous goods by railway ADN International agreement on transport of dangerous goods by inland shipping IMDG code International agreement on transport of dangerous goods by seagoing vessels

For transport of hazardous substances, type-tested and approved containers like tankers, tank containers and packaging including intermediate bulk containers (IBCs) are generally required. Rietbergwerke manufacture tank containers, IBCs and packaging. In terms of their capacity, tank containers are theoretically unlimited; IBCs have a maximum capacity of 3,000 litres and packaging is restricted to a capacity of 450 litres.

As mentioned, the specified regulations are generally applicable. However, there are differences in application depending on the approval of the container and exceptions. Please note that the conditions for safe transport and universal application are only met by approved containers.

To ensure better readability, the term ADR is used in the following to refer to all regulations on transport of hazardous substances.

RIETBERG CONTAINERS 2019

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83

Approval and type testing Whether a container is approved packaging or an approved IBC can be identified clearly by its code.

Example for packaging coding of a Rietberg CONTY-B 450: UN 1A2W / Y / 150 / 17 / D / BAM 14373-rietberg 1

2

3

4

5

6

7

Marking Packaging and IBCs are to be marked as follows according to ADR chapter 5.2: ›› The UN no. of the transported substance (e.g. diesel: UN 1202) ›› The mark for environmentally hazardous substances (fish and tree, black on white surface) ›› Hazard label (e.g. diesel: no. 3, flame, black or white on red surface) The specified markings have to be attached on two opposite sides of IBCs with a capacity of more than 450 litres and on one side of smaller packaging.

Additionally, the containers are to be labelled with substancerelated hazard warnings according to GHS. In addition to the container, we provide a set of adhesive labels for initial marking.

Additionally, a pictogram on the ICB specifies whether the container is stackable or not.

The following illustration is an example for marking of an IBC for diesel.

1 Manufactured, tested and approved according to UN RIETBERG KRAFTSTOFFCONTAINER

5

DOPPELWANDIGE AUSFÜHRUNG

XXXX kg max

www.rietberg-behaelter.de

DIESELKRAFTSTOFF SIGNALWORT: GEFAHR

Gefahrenhinweise: H226 Flüssigkeit und Dampf entzündbar.

H351 Kann vermutlich Krebs erzeugen.

H304 Kann bei Verschlucken und Eindringen in die Atemwege tödlich sein.

H332 Gesundheitsschädlich bei Einatmen.

H315 Verursacht Hautreizungen.

H373 Kann die Organe schädigen bei längerer oder wiederholter Exposition.

H411 Giftig für Wasserorganismen, mit langfristiger Wirkung.

Id.-Nr. 43958

packaging regulations Steel barrel with fixed cover Approved for substances of packaging groups I, II and III Test pressure in kPa Manufacturing year Country of approval Approving institution, approval number and manufacturer

Art. Nr. 38378

2 3 4 5 6 7

ENTHÄLT: BRENNSTOFFE, DIESEL

Sicherheitshinweise: P201 Vor Gebrauch besondere Anweisungen einholen.

P102 Darf nicht in die Hände von Kindern gelangen.

Flamme/heißen P210 Von fernhalten. Nicht rauchen.

P301 + P310 Bei Verschlucken: Sofort Giftinformationszentrum oder Arzt anrufen.

P331 Kein Erbrechen herbeiführen.

P261 Einatmen von Dampf vermeiden.

P281 Vorgeschriebene persönliche Schutzausrüstung verwenden.

P302 + P352 Bei Berührung mit der Haut: Mit viel Wasser und Seife waschen.

P308 + P313 Ärztlichen Rat einholen/ärztliche Hilfe hinzuziehen.

P273 Freisetzung in die Umwelt vermeiden.

UN 1202 3

2 3

Front view

RIETBERG KRAFTSTOFFCONTAINER www.rietberg-behaelter.de

DIESELKRAFTSTOFF SIGNALWORT: GEFAHR

Gefahrenhinweise: H226 Flüssigkeit und Dampf entzündbar.

H351 Kann vermutlich Krebs erzeugen.

H304 Kann bei Verschlucken und Eindringen in die Atemwege tödlich sein.

H332 Gesundheitsschädlich bei Einatmen.

H315 Verursacht Hautreizungen.

H373 Kann die Organe schädigen bei längerer oder wiederholter Exposition.

H411 Giftig für Wasserorganismen, mit langfristiger Wirkung.

Id.-Nr. 43958

Art. Nr. 38378

XXXX kg max

DOPPELWANDIGE AUSFÜHRUNG

1 2 3 4 5

ENTHÄLT: BRENNSTOFFE, DIESEL

Sicherheitshinweise: P201 Vor Gebrauch besondere Anweisungen einholen.

P102 Darf nicht in die Hände von Kindern gelangen.

Flamme/heißen P210 Von fernhalten. Nicht rauchen.

P301 + P310 Bei Verschlucken: Sofort Giftinformationszentrum oder Arzt anrufen.

P331 Kein Erbrechen herbeiführen.

P261 Einatmen von Dampf vermeiden.

P281 Vorgeschriebene persönliche Schutzausrüstung verwenden.

P302 + P352 Bei Berührung mit der Haut: Mit viel Wasser und Seife waschen.

P308 + P313 Ärztlichen Rat einholen/ärztliche Hilfe hinzuziehen.

P273 Freisetzung in die Umwelt vermeiden.

UN 1202 3

1 2 3

Side view Example for IBC coding of a Rietberg QUADRO-C 1000: UN 31A / Y / 01.15 / D / BAM 13081-rietberg / 9800 / 1506 1

2

3

4

5

6

7

8

1 Manufactured, tested and approved according to UN 2 3 4 5 6 7 8

packaging regulations Steel IBC for fluids Approved for substances of packaging groups II and III Manufacturing month and year Country of approval Approving institution, approval number and manufacturer Test load of the stacking pressure test in kg. "0" is specified if the IBC is not stackable Maximum admissible gross weight in kg

No.

Quantity

1

2

2

2

Type

Description

UN 1202

Transported substance diesel Hazard label

3

3

2

Environmentally hazardous substances

4

1

Safety information

5

1

not stackable

XXXX kg max

stackable (admissible stacking load is specified!)

03

PACKAGING AND IBCS

84

KRAFTSTOFFCONTAINER FÜR AGGREGATE UND HEIZGERÄTE

RIETBERG CONTAINERS 2019

Medium

Inspection and testing All IBCs are subject to mandatory repeated inspection and testing in intervals of 2 ½ years as of the date of the first (factory) inspection: INSPECTION AFTER 2.5 YEARS

›› By means of a registered inspection body II according to BAM-GGR 002 – part 2, section A.1.4.2, A.2.2 and A.3.2 or ›› Via an approved repair and maintenance operation according to BAM-GGR 001 – part B Scope of inspection: ›› Inspection of the external condition ›› Inspection of marking ›› Inspection of the function of the control equipment, i.e. all fittings of the container ›› Leakage test with air with an overpressure of 0.2 bar INSPECTION AFTER 5 YEARS

›› By means of an approved inspection body II according to BAM-GGR 002 – part A, section A.1.4.1, A.2.1 and A.3.1 To be carried out in addition to the inspection after 2 ½ years: ›› Checking of compliance with the type testing certificate ›› Internal inspection FOR PACKAGING, NO REPEATED INSPECTION AND TESTING IS REQUIRED.

Simplified transport Under defined conditions, ADR section 1.1.3.6 enables transport of hazardous substances under simplified conditions (without ADR certificate or vehicle marking, etc.) if the specified maximum capacity per transport unit, for example,

Pack. size

Transp. cat.

Max. capacity

Petrol

II

2

333 litres

Diesel

III

3

1,000 litres

is not exceeded.

If goods with different transport categories are transported in the same unit, the 1000 points rule applies. For determination of the total score, the volumes of transport category 2 are multiplied by a factor of 3 and the volumes of transport category 3 by a factor of 1.

For simplified transport, the total score of 1,000 points must not be exceeded. For example: ›› Petrol, II, 2: 150 litres x 3 = 450 points ›› Diesel, III, 3: 500 litres x 1 = 500 points ›› Total: 950 points Even though numerous ADR regulations do not need to be taken into account for simplified transport, a few rules still have to be observed: ›› Marking and labelling (ADR chapter 5.2) must be complete and readable ›› A 2 kg fire extinguisher (ADR section 8.1.4.1 (a)) must be carried. ›› A shipping document (ADR section 5.4.1) must be carried.

Of course, it is also generally required that the container: ›› is technically intact ›› is tightly sealed during transport and, as applicable, that repeated inspection and testing have been carried out.

CRAFTSMAN REGULATION This refers to containers which are used based on the exceptional regulation according to ADR 1.1.3.1 c), the so-called “craftsman regulation”.

ADR defines various exemptions and exceptional regulations, among others those in connection with the type of transport. For instance, according to subsection 1.1.3.1 c), the provisions of ADR do not apply to “transports which are carried out by companies in connection with their main task”. At the same time, however, direct “internal or external supply operations” are excluded from this exemption.

What does that mean?

The implementing directives for hazardous goods (RSEB) provide annotations on the ADR and the following definition on subsection 1.1.3.1 c): Section 1-6.1 Exempted are transports for direct use, e.g. ›› Paint in the vehicle of a painter ›› Oxygen or acetylene cylinders in the vehicle of a welder ›› Fuel for filling lawn mowers in the vehicle of a municipal employee Section 1-6.2 Intermediate supplies for fuel systems do not directly fall under the exemption regulation of subsection 1.1.3.1 c).

RIETBERG CONTAINERS 2019

Therefore, one precondition for making use of the so-called “craftsman regulation” is that the fuel (together with the machine) is transported directly in order to be consumed directly, while only residual quantities are transported back again.

The “craftsman regulation” does not include transports for distribution purposes, i.e. the supply of multiple machines on different construction sites (supply operations) as well as drives to the next service station (intermediate supplies), for instance.

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STATIONARY USAGE Mobile fuel systems, which are operated in one place for a specific operational purpose for a period of more than six months are regarded as stationary. They are then subject to the regulations of the German directive on systems to handle substances hazardous to water (AwSV).

However, the “craftsman regulation” also indicates that containers can be used which are neither type-tested nor comprise a UN approval.

03

SHIPPING DOCUMENT What is a shipping document?

A shipping document is generally a shipping note with the following mandatory information according to ADR section 5.4.1.

The transport document is not bound to any layout and the position and order of the information may be freely selected.

The information on a), b), c), d) and k), however, must be specified in this order without any additional information, i.e. for diesel: UN 1202 DIESEL FUEL, 3, III, (D/E) Required Fields

Example diesel

a) The UN number of the substance.

[UN 1202]

b) The official designation of the substance.

[Diesel fuel]

c) The number of the hazard label/hazardous goods class.

[3]

d) The packing group of the substance.

[III]

e) Number and description of the transport item.

[1 unit, IBC]

f)

[950 litres]

The total quantity of hazardous goods.

g) The name and address of the sender.

[Subconstruction company]

h) The name and address of the recipient.

[Subconstruction company – construction site X]

i)

A declaration according to the provisions of a special agreement.

(Naturally, this is only demanded if this is in fact the case!)

[Transport without exceeding the permitted limits defined in subsection 1.1.3.6]

j)

--- (not specified in current ADR)

k) The (if assigned) tunnel restriction code.

[D/E]

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TANK CONTAINER Type testing and approval Whether containers are approved tank containers can be clearly identified according to the approval number. For example: D / BAM 17 12345 / TC 1

2

3

4

The following illustration is an example for marking of a KC-AG 5500 for diesel.

Front view

5 6 7 8

1 Country of approval 2 Approving institution 3 Only for older approvals:

6 7 8 30 1202

5

03

Marking for the transport carrier the container is approved for. (e.g. 17 = road)

This is no longer specified for newer approvals 4 Approval serial number 5 Tank container Side view Marking The approval number of a tank container is also attached on two opposite sides at the height of the centre of the container. The tank coding is also specified at two opposite sides. For example:

6

2

3

7 3

5

L 4 D H 1

8

L4DH D/BAM/17 12345/TC

4

1 Tank for fluids 2 Calculation pressure: 4 bar 3 Tank with top openings without openings under the filling

No.

Additionally, the official designation of the (currently) transported substance is to be specified according to ADR paragraph 6.8.2.5.2 as well as the name of the owner and the operator, the capacity and the net weight with the admissible maximum weight.

According to ADR subsection 5.3.1.2, large signs (size: 250 x 250 mm, example for diesel: no. 3, flame, black or white on red surface) have to be attached to both sides.

According to ADR section 5.3.6, large signs (250 x 250 mm) with the mark for environmentally hazardous substances must be attached on both sides.

According to ADR section 5.3.2, orange marking is to be applied.

This may be a warning sign or an adhesive label [size: 400 x 300 mm, example for diesel: top 30 (substance-specific number for hazard marking), bottom 1202 (UN number for diesel)].

Together with the container, we provide everything required for initial marking.

Description

2

30 1202

6

2

L4DH D/BAM/17 12345/TC

7

2

level 4 Air-tight tank

Quantity Type

5

Warning sign.

400 x 300 mm Approval number Hazard label. 250 x 250 mm

3

8

2

Environmentally hazardous substances. 250 x 250 mm

Inspection and testing All tank containers are subject to mandatory repeated inspection and testing according to EN 12972 by a qualified professional in intervals of 2½ years as of the date of the first (factory) inspection. This generally includes: ›› Water pressure leakage testing with an overpressure according to the approval ›› Inspection on the inside ›› Function check of all equipment components Transport For transport of tank containers, all applicable ADR rules and regulations must be observed. An ADR certificate for tankers is required.

Transport under simplified conditions like for IBCs and packaging is not possible for tank containers.

88

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VORRATSBEHÄLTER MIT PUMPENTECHNIK FÜR ADDITIVE

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

89

04

04 STORAGE CONTAINERS FOR SUPPLY AND DISPOSAL

To the storage of hazardous substances, depending on the protection objective, regulations from several areas apply, e.g. occupational safety, fire and explosion safety or environmental protection (water, air).

The provisions of the various laws and related regulations and technical rules shall all be observed at the same time.

Rietberg storage containers were designed specifically for the storage of water-polluting and/or flammable liquid hazardous substances. The meet the requirements of all relevant provisions applicable to the storage of such liquids. Here, it does not matter whether the liquid is “only” water-polluting (e.g. Motor oil) or also heavily (e.g. heating oil) or lightly (e.g. ethanol) flammable.

Rietberg storage containers provide a legally compliant, secure and appropriate solution for every application. They are available in cubic or cylindrical design and in sizes of 400 to 16,000 litres of volume.

The surface design depends on the application and the medium to be stored. Completely, i.e. internally and externally, hot-dip galvanized containers, painted containers or containers made of 100% stainless steel are available. Additionally, containers with special interior coating, e.g. with an acid-resistant rubber coating, can be delivered.

90

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RIETBERG CONTAINERS 2019

MULTI-TANK MT [FIRE-RESISTANT AND FLAMMABLE FLUIDS] 2

3

4

2

5

6

7

MT 2400 as diesel fuel system with R50 230 pump (see page 50), discharge nozzle bracket, fill limit indicator and flow meter type PZ300 1

MT as diesel fuel system with swing door cabinet, fill limit indicators, pump with discharge nozzle and counter

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-41

Their benefits ›› German general technical approval as storage container for flammable and other water polluting fluids.

For waste oils up to an operating temperature of 95 °C ›› Indoor and outdoor installation – also in flood areas (for the version, please refer to page 98) ›› Available as single-chamber container or with 2 or 3 chambers depending on the surface area ›› As an alternative to the standard height, the containers are also available in variable height for individual adjustment to in-site conditions ›› Compact and space-saving. Optimum space utilisation thanks to a cubic design ›› Double-walled design for installation of several tanks next to each other with minimum gaps ›› Full steel design for extreme durability and long service life ›› Individual equipment options offer practical solutions for individual requirements ›› Practically all types of conventional equipment including heavy pumps can be directly installed on the durable dome cover 6 7 ›› The containers are coated on the outside in RAL 7035, light grey. Other RAL colours are optionally available.

Containers with a capacity of 900 and 1300 litres are also available hot-dip galvanised on the inside and outside ›› All containers are also available in stainless steel ›› If required, empty containers may also be transported internally by crane or pallet truck ›› Containers for fire-resistant fluids are: »»approved for media with a flash point above 55 °C like fresh oil or diesel/fuel oil but also waste oil of known origin ›› Containers for flammable fluids are: »»approved for media of all types like petrol or kerosene but also waste oil of unknown origin. These containers are also suitable for storage of fire-resistant fluids »»Explosion blast proof and withstand even explosions on the inside

Technical characteristics ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Mechanical filling level indicator ›› Dome with a diameter of 500 mm ›› Dome cover with 6 free 2" threaded sleeves

RIETBERG CONTAINERS 2019

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91

Available models STANDARD Dimensions (mm) Type / content

Art. no.

L

W

H

Weight (kg)

Approval

Hot-dip 2 Coated 3 galvanised RAL 7035

1200 1200 1800 2200

800 800 800 800

1290 1750 1750 1750

200 260 370 420

Z-38.12-41 Z-38.12-41 Z-38.12-41 Z-38.12-41

82810 81014 – –

82968 89850 89852 89853

1200 1200 1800 2200

800 800 800 800

1290 1750 1750 1750

240 300 410 460

Z-38.12-41 Z-38.12-41 Z-38.12-41 Z-38.12-41

84843 84844 – –

81545 81550 84892 84893

FIRE-RESISTANT FLUIDS

MT-se 900 MT-se 1300 MT-se 2000 MT-se 2400

2

FLAMMABLE FLUIDS

MT-elh 900 MT-elh 1300 MT-elh 2000 MT-elh 2400

SURFACE MODELS Inner wall

Hot-dip galvanised Coated Coated stainless steel Hot-dip galvanised with additional coating stainless steel

Outer wall

2 hot-dip galvanised 3 Raw

hot-dip galvanised Coated Coated hot-dip galvanised and coated

stainless steel hot-dip galvanised 4 stainless steel

04

Surface designation

stainless steel

For adjustment to structural conditions like the utilization of recesses, multi-tanks are available with a variable jacket height between 530 and 1500 mm. With a constant surface area, the total height and the capacity of the container are adjusted.

The container height up to the upper base is defined by the jacket height +100 mm and the total container height (leakage indicator top edge) by the jacket height +260 mm.

For information on the capacity, please refer to the following table.

Jacket height min. 530 mm

Jacket height max. 1500 mm

MULTI-TANK WITH VARIABLE HEIGHT

Dimensions (mm) Type / content

Art. no.

L

W

Volumen/100 mm Jacket height (litres)

1200 1800 2200

800 800 800

92 140 170

Z-38.12-41 Z-38.12-41 Z-38.12-41

71304 – –

83980 83981 83982

1200 1800 2200

800 800 800

92 140 170

Z-38.12-41 Z-38.12-41 Z-38.12-41

71706 – –

73874 96598 77318

Approval

Hot-dip Coated galvanised RAL 7035

FIRE-RESISTANT FLUIDS

MT-se 1300-vh MT-se 2000-vh MT-se 2400-vh FLAMMABLE FLUIDS

MT-elh 1300-vh MT-elh 2000-vh MT-elh 2400-vh

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MULTI-TANK FOR FLOOD AREAS

Multi-tanks may also be installed in flood areas. For this purpose, the containers are equipped with a dipstick instead of a filling level indicator. Especially approved and certified anchor elements are used to secure the containers against the lifting forces in case of flooding. This way, installation is possible up to flooding of 3.0 m above floor level.

Dimensions (mm) Type / content

Art. no.

L

W

H

Weight (kg)

1200 1200 1800 2200

800 800 800 800

1290 1750 1750 1750

200 260 370 420

Approval

Hot-dip Coated galvanised RAL 7035

Z-38.12-41 Z-38.12-41 Z-38.12-41 Z-38.12-41

96596 96597 – –

72543 72544 72546 72547

72516 72588

72516 72588

FIRE-RESISTANT FLUIDS

MT-Ü 900 MT-Ü 1300 MT-Ü 2000 MT-Ü 2400 ACCESSORIES

Anchoring element

Basic unit for the first container Extension for each additional container

MULTI-CHAMBER MULTI-TANK

Multi-tanks with multiple chambers are the perfect solution for storage of different fluids in restricted spaces. Depending on the surface area of the container, models with 2 or 3 chambers are available. Each chamber is equipped with a separate dome and respective connection options.

The containers feature a standard single-walled partitions. Double-walled partitions are available on request.

Dimensions (mm) Type / content

L

W

H

Weight (kg)

1200 1800 2200 2200

800 800 800 800

1750 1750 1750 1750

320 430 500 520

Coated RAL 7035 Approval

Art. no.

Z-38.12-41 Z-38.12-41 Z-38.12-41 Z-38.12-41

73344 73346 73347 73348

FIRE-RESISTANT FLUIDS

MT 1300-2K MT 2000-2K MT 2400-2K MT 2400-3K

2-Kammer Multitank 2-Kammer Multitank 2-Kammer Multitank 3-Kammer Multitank

ACCESSORIES

Double-walled partition

600 mm

2-chamber partition MT 1300

A double-walled partition offers additional safety

≥ 700 mm

2-chamber partition MT 2000 – MT 2400

–

≥ 700 mm

3-chamber partition MT 2400

≥ 700 mm

RIETBERG CONTAINERS 2019

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

1

2

3

93

4

Accessories Type / content

Approval

Art. no.

MT mobile

Special base construction designed for in-house transport of the filled tank with forklift trucks Coating for outdoor installation (corrosion protection class C3) or in different RAL colours Consisting of a filler line with lockable MS screw fitting, suction line with pump port (SAE flange) and base filter, fill limit indicator, ventilation nozzle with ventilation cap Filler line with 2" external thread port for line connection, 2" ventilation nozzle with cap Filler line with 2/2 ½ MS screw fitting, 2" ventilation nozzle with cap Filler line with 2/2 ½ MS screw fitting, 2" ventilation nozzle with cap, suction line with 1" 4 external thread for line connection 2 Filler line with 2" external thread port, suction line with 2" external thread port Filler line with 2" external thread port, 2" ventilation nozzle with cap, suction line with 2/2 3 ½ MS screw fitting For MT 900: Filler line with MS screw fitting, suction line with pump port (SAE flange) and base filter, fill limit indicator, ventilation nozzle with ventilation cap, gas balance port For MT 1300 – 2400: Filler line with MS screw fitting, suction line with pump port (SAE flange) and base filter, fill limit indicator, ventilation nozzle with ventilation cap, gas balance port Discharge nozzle bracket with lockable return line for drip volumes

–

300504

Pressure sensor for remote monitoring of the leakage indicator

79195

1

Fitting set for waste goods Fitting set for gasoline

Discharge valve bracket

– 84074 82973 84020 75700 82974 81779 84075 76099

5

NEW

Pressure sensor - se (fire-resistant) Pressure sensor - elh (flammable)

Pressure sensor for remote monitoring of the leakage indicator with ATEX approval

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 101

NEW 5

76539

04

Special coating Fitting set for diesel fuel Fitting sets for fresh goods

94

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RIETBERG CONTAINERS 2019

STORAGE TANK LT-SE (FIRE-RESISTANT FLUIDS)

2

2

›› Manufactured according to DIN 6624/6616 with German approval for storage of fire-resistant fluids (flash point above 55 °C) and other water-polluting fluids ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps ›› No storage space for collection of fluids is required ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion; different models available ›› Individual equipment options offer practical solutions for individual requirements ›› Practically all types of conventional equipment including heavy pumps can be directly installed on the durable dome cover 2 ›› 4 stable container stands ensure secure positioning

Technical characteristics ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Dome with a diameter of 500 or 600 mm 2 ›› Dome cover 2 with: »»Dipstick »»Ventilation line »»5 free threaded sleeves (1 x 1" , 4 x 2" or 5 x 2") 1

RIETBERGWERKE GMBH & CO. KG

DIN 6624

RIETBERG CONTAINERS 2019

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

95

Available models Dimensions (mm) Type / content

L

W

H

Weight (kg)

LT-se 1500 LT-se 2000 LT-se 3000-100 LT-se 3000-125 LT-se 3500 LT-se 5000-125 LT-se 5000-140 LT-se 5000-160 LT-se 7500-140 LT-se 7500-160 LT-se 10000-140 LT-se 10000-160 LT-se 13000 LT-se 16000

2100 2800 4050 2700 3100 4350 3650 2700 5250 4100 6800 5350 6970 8600

1000 1000 1000 1250 1250 1250 1400 1600 1400 1600 1400 1600 1600 1600

1300 1300 1300 1570 1570 1570 1760 2000 1760 2000 1760 2000 2000 2000

360 460 610 580 630 850 1100 1100 1500 1580 1800 1950 2500 3100

Hot-dip galvanised Approval

Art. no.

DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ DIN 6616-2 mit PÜZ

98085 98086 98088 98089 98090 98091 300646 300647 300648 300649 300614 300650 300651 300652

04

Accessories

3

4

6

5 Type

Description

Fitting set Supply Fitting set Disposal DOM III Pressure sensor - se (fire-resistant)

Filler line with 2"/2½ MS safety screw fitting, suction line with port 1" external thread 4 Filler line with 2" internal thread port, extraction line with MS safety screw fitting 2"/2½" Cleaning dome for fire-resistant fluid containers, 500 mm diameter, plain dome cover 5 screw-connected to the dome flange Pressure sensor for remote monitoring of the leakage indicator 3

6

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 101

Art. no.

98096 98097 88942 79195

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STORAGE TANK LT-ELH [FLAMMABLE FLUIDS]

2 3

2

4

Their benefits ›› Manufactured according to DIN 6623 with German approval for storage of all types of flammable fluids and other water-polluting fluids ›› The containers are explosion blast proof, thus withstand even explosions on the inside and may therefore be operated without flame arresters ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps ›› No storage space for collection of fluids is required ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion; different models available ›› Individual equipment options offer practical solutions for individual requirements ›› Practically all types of conventional equipment including heavy pumps can be directly installed on the container ›› Base ring with recesses for forklift or pallet truck application.

This way, empty containers may be easily transported

Technical characteristics ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Explosion blast proof ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556

5

LT-ELH MODEL 2 4

›› Dome with a diameter of 500 mm ›› Dome cover with: »»Dipstick »»Ventilation line »»5 free threaded sleeves (1 x 1½", 4 x 2") LT-B-ELH MODEL 3 5

1

RIETBERGWERKE GMBH & CO. KG

DIN 6623

›› All ports are fitted in the upper base of the container: »»Inspection opening with a diameter of 120 mm and blind cover »»Dipstick »»Ventilation line »»1 free pipe socket, 2" external thread port »»2 free threaded sleeves (1 x 1" , 1 x 2")

RIETBERG CONTAINERS 2019

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

97

Available models Dimensions (mm)

Hot-dip galvanised

W

H

Weight (kg)

Approval

Art. no.

1000 1000 2 4 1250

1000 1000 1250

1100 1360 1450

220 260 310

DIN 6623-2 DIN 6623-2 DIN 6623-2

98657 98658 98659

1000 1000 3 5 1250

1000 1000 1250

1100 1360 1450

220 260 310

DIN 6623-2 DIN 6623-2 DIN 6623-2

71343 71344 71345

Type / content

L

LT-ELH MODEL

LT-elh 400 LT-elh 600 LT-elh 995 LT-B-ELH MODEL

LT-B-elh 400 LT-B-elh 600 LT-B-elh 995

Accessories

DOM III

Description

Art. no.

Cleaning dome for flammable fluid containers, 400 mm diameter, domed folding cover secured with 4 eye screws Additional sleeve 2" I For LT storage containers. For overfill protection installation Additional sleeve 2" II For LT storage containers. With filler line for filling via an additional fixed line.

LT mobile 7 Durable base construction designed for in-house transport of the filled container with forklift equipment.

Supply fitting set for 8 Filler line with 2/2½“ MS safety screw fitting, suction line with port 1“ external thread LT-elh Disposal fitting set for 9 Filler line with 2" external thread port, suction line with MS safety screw fitting 2/2½“ LT-elh Supply fitting set for 10 Filler line with 2/2½“ MS safety screw fitting, suction line with port 1“ external thread LT-B-elh Disposal fitting set for 11 Filler line with 2" external thread port, suction line with MS safety screw fitting 2/2½“ LT-B-elh Drucksensor-elh Drucksensor für Fernüberwachung der Leckanzeige mit ATEX-Approval 6

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 101

6

8

10

7

9

11

85996 83674 83673 – 98661 98660 98853 98854 76539

04

Type

98

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RIETBERG CONTAINERS 2019

STORAGE TANK LT-ELH [FLAMMABLE FLUIDS]

2

2

3

1

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-51

Their benefits ›› German general technical approval as storage container for flammable fluids of all types and other water polluting fluids ›› The containers are explosion blast proof and withstand even explosions on the inside ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps ›› No storage space for collection of fluids is required ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion; different models available ›› Individual equipment options offer practical solutions for individual requirements ›› Practically all types of conventional equipment including heavy pumps can be directly installed on the durable dome cover ›› Extremely durable base construction connected with the container cylinder via ridge plates

Technical characteristics ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Explosion blast proof ›› Dome with a diameter of 500 mm 3 ›› Dome cover 3 with: »»Dipstick »»Ventilation line »»5 free threaded sleeves (1 x 1½", 4 x 2") ›› Lifting brackets for empty transport, safe crane lifting acc. to BGI 556

RIETBERG CONTAINERS 2019

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

99

Available models Dimensions (mm) Type / content

L

LT-elh 1000 LT-elh 1500 LT-elh 2000-100 LT-elh 2000-125 LT-elh 3000-100 LT-elh 3000-125 LT-elh 3500 LT-elh 5000-125 LT-elh 5000-140 LT-elh 7500 LT-elh 10000

1400 2100 2800 1950 4050 2650 3100 2 4350 3650 5250 6800

W

H

Weight (kg)

1050 1050 1050 1300 1050 1300 1300 1300 1500 1500 1500

1300 1300 1300 1580 1300 1580 1580 1580 1700 1700 1700

390 470 580 660 730 740 750 1020 1230 1580 1930

Hot-dip galvanised Approval

Art. no.

Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51

98651 98652 98653 98654 98643 98644 98645 98646 98647 98649 98642

Accessories Type

Description

Art. no.

Cleaning dome for flammable fluid containers, 500 mm diameter, plain dome cover screw-connected to the dome flange Explosion blast proof. For protection of the ventilation line of storage containers for flammable fluids with a capacity of more than 1,000 litres Protection of the filler line of storage containers for flammable fluids with a capacity of more than 1,000 litres 5 Filler line with 2/2½" MS safety screw fitting and suction line with 1" external thread port

85995

Filler line with 2" external thread port and suction line with 2/2½" MS safety screw fitting

98097

Drucksensor für Fernüberwachung der Leckanzeige mit ATEX-Approval

76539

4

Ventilation hood Flame arrester Fitting set Supply for LT-elh Fitting set Disposal for LT-elh Drucksensor-elh

6

47822 98358

04

DOM I

98096

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 101

4

5

6

100

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

RIETBERG CONTAINERS 2019

Example for EX zone classification

OPTION I: Zone 0: Zone 0 is the interior of a storage container including feed and ventilation lines. In this area, dangerous explosive atmospheres occur permanently or frequently.

Zone 1: In this area in the vicinity of openings, dangerous explosive atmospheres may occur occasionally during operation.

OPTION II:

IP 54 control cabinet Control cabinet with EEx-d housing Ventilation line

Zone 2: In this area at a larger distance to a container, dangerous explosive atmospheres do not occur or only temporarily.

No EX zone: No flammable vapour/air mixtures

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101

OVERFILL PROTECTION If containers are filled in such a way that the filling level cannot be identified (i.e. via a fixed line), it has to be ensured that the container cannot be overfilled.

Overfill protection generally includes the following two components: ›› Level sensor permanently mounted in the container with a PTC thermistor changing its electrical resistance on reaching the admissible filling level ›› Transducer generating an optical and acoustic signal from this change in resistance and via which the filling process can also be stopped For type-specific differences, please refer to the following table.

2

3

04

1

Scope of delivery: Level sensor, transducer, mounted at ordered Rietberg container

Type

Description

Art. no.

FIRE-RESISTANT FLUIDS

SE-Ü-40 SE-Ü-54 SE-ÜI-64

Transducer, protection type IP 40, with simple bracket mounted at the container. Fully 86286 connected 31195 2 Control cabinet, protection type IP54, with panel-mounted transducer on the container.

Fully connected 300363 3 Level indicator displayed in percent and height in centimetres with integrated overfill protection, control cabinet protection class IP 64 with transducer for on-site wall mounting, fill-level sensor with float assembled in container 1

FLAMMABLE FLUIDS

ELH-Ü-54 ELH-Ü-EEx-d ELH-ÜI-64

IP 54 control cabinet with transducer for mounting outside of the EX zone of the container. 31303 Connection between level sensor and control cabinet on-site Control cabinet with EEx-d housing with transducer, completely panel-mounted on the 85974 container and fully connected 300644 Level indicator displayed in percent and height in centimetres with integrated overfill protection, control cabinet protection class IP 64 with transducer for on-site wall mounting outside the EX zone, fill-level sensor with float assembled in container

102

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RIETBERG CONTAINERS 2019

LAGERBEHÄLTER FÜR VER- UND ENTSORGUNG

103

LEGAL REQUIREMENTS FOR STORAGE CONTAINERS (GERMANY) The requirements for installation of storage containers for water-polluting, non-flammable substances, fire-resistant (formerly technical rules for flammable fluids TRbF AIII) and flammable fluids (ELH-fluids. formerly flammable fluids class AI, AII and B) are defined for Germany in the ordinance on Industrial Safety and Health (BetrSichV) of the technical rules for operating safety (TRBS) and the ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV). The Vd-TÜV datasheet 967 for fuel systems is regarded as the state of the art and is to be observed. Building and fire protection regulations may also be applicable.

According to Germany ordinance on Industrial Safety and Health (BetrSichV), storage of fluids with a flash point above 55 °C does not require any approval. According to the BetrSichV, an approval is required for storage of more than 450 litres of flammable liquids. Installations for storage of flammable liquids with a total capacity of more than 10,000 litres require monitoring.

According to the German ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV) specifies a reporting requirement for above-ground systems as of hazard level B. The hazard level is defined by the water hazard class of the storage medium and the storage capacity (table of AwSV).

Water hazard class

Capacity (m3)

Weight (t)

1

2

3

< 0,22

< 0,2

Level A

Level A

Level A

≤1

≤1

Level A

Level A

Level B

>1

≤ 10

Level A

Level B

Level C

> 10

≤ 100

Level A

Level C

Level D

> 100

≤ 1,000

Level B

Level D

Level D

> 1,000

> 1,000

Level C

Level D

Level D

General installation requirements According to AwSV, systems have to prevent leakage of waterpolluting substances. Systems have to be tight, stable and sufficiently resistant against mechanical, thermal and chemical loads to be expected.

Any leakage has to be identified quickly and reliably and leaking substances have to be retained. Operating-related occurring drip losses must be collected. The systems have to be installed on a suitably firm surface. A collision buffer is to be provided as necessary.

In the event of a malfunction, leakages must be withheld and disposed of correctly.

For double-walled containers, no collection trays are required. Otherwise, the following applies: Mixtures potentially containing water-polluting substances leaking in case of damage have to be retained. The collection capacity of the storage space has to correspond to the maximum volume of the substances that may leak in case of malfunctions.

Installation For systems with fire-resistant fluids, no clearances to buildings are required.

For systems with flammable fluids, a clearance of 10 m to buildings has to be observed if these are not sufficiently protected against fire (F90 according to DIN 4102).

In case of indoor installation, walls, ceilings and doors have to consist of non-flammable materials. Between storage spaces and neighbouring rooms, fire-resistant (F90 according to DIN 4102) partitions are required. Ventilation has to permanently ensure at least 5-fold air exchange.

Inspection according to AwSV According to AwSV, systems of hazard level B-D inside and outside of water protection areas require inspection prior to commissioning.

Recurring inspection every five years for: ›› Hazardous level facilities C and D, in protected areas B to D ›› Level B facilities, in protected areas A Local authorities may specify further requirements. In the case of systems for flammable liquids (ELH-fluids), the inspection in accordance with the ordinance on Industrial Safety and Health (BetrSichV) must also be observed.

Operation Storage containers may only be filled via a fixed pipeline connection with overfill protection. (Containers with a capacity of up to 25 m³ litres are an exception and may also be filled via an automatically closing discharge nozzle). Rietberg collection containers with filling funnel may be intermittently filled with low volumes without overfill protection. Operating-related occurring drip losses must be collected.

Obligations of the operator The operator is required to prepare a system description with monitoring, servicing and alarm schemes for definition of operating instructions specifying all measures required for operation.

Rietberg containers do not require maintenance. However, containers and equipment have to be regularly checked for potential damage. The system may only be operated in proper condition. The leakage indicator and potential overfill protection require inspection according to the operating instructions.

04

Approval

104

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

105

In order to enable a lateral disposal, waste liquids which occur during production or a work process are to be collected in a secure and practical manner and stored intermediately.

As it is the case with the storage of used liquids, depending on the protection objective, regulations with respect to occupational safety, fire and explosion safety or environmental protection (water, air) apply to the storage of waste liquids. The various laws and related regulations and technical rules shall all be observed at the same time.

Rietberg collection containers were designed specifically for the collection and storage of water-polluting and/or flammable liquid waste substances. The meet the requirements of all relevant provisions applicable to the storage of such liquids. Here, it does not matter whether the liquid is “only” water-polluting (e.g. KSS emulsion) or also heavily (e.g. waste oil) or lightly (e.g. cleaning petrol) flammable.

Rietberg collection containers comprise a filling hopper, via which the waste liquid can be filled directly into the container from smaller containers. Additionally, the filling can be provided via a firmly connected pipeline or a suction line.

Rietberg collection containers provide a legally compliant, secure and appropriate solution for every application. They are available in cubic or cylindrical design and in sizes of 250 to 10000 litres of volume.

Small containers are also available in an “in-house mobile” version This means that, if required, they can be directly transported to the locations in which the waste liquids occur.

The surface design depends on the application and the medium to be stored. Completely, i.e. internally and externally, hot-dip galvanized containers, painted containers or containers made of 100% stainless steel are available. Additionally, containers with special interior coating, e.g. with an acid-resistant rubber coating, can be delivered.

05

05 COLLECTION CONTAINERS FOR DISPOSAL

106

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

107

WASTE OIL COLLECTORS AS-T-SE [FIRE-RESISTANT FLUIDS]

2

3

Their benefits ›› Manufactured according to DIN 6623 with German approval for storage of fire-resistant fluids, i.e. media with a flash point above 55 °C like waste oil of known origin or diesel/fuel oil and other water-polluting fluids of all water hazard classes ›› Filling via Ø 500 filling funnel with manually operated cover ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion ›› All containers are also available in stainless steel ›› If required, empty containers may also be transported by forklift truck, pallet truck or crane

2

1

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Dipstick ›› Ventilation line ›› Drain line with safety screw fitting ›› Filling funnel, Ø 500 mm, with cover 3 ›› Hydraulic overfill protection ›› Base construction designed for occasional in-house transport with forklift trucks when empty ›› 2 lifting brackets, safe crane lifting acc. to BGI 556 ›› Operation by qualified professionals

RIETBERGWERKE GMBH & CO. KG

DIN 6623-2

Available models Dimensions (mm) Type / content

L

AS-T-se 400 AS-T-se 990

1000 2 1250

Hot-dip galvanised

W

H

Weight (kg)

Approval

Art. no.

1000 1250

1000 1335

155 235

DIN 6623-2 DIN 6623-2

72573 72647

Accessories Type

Description

Art. no.

Additional sleeve 2" I Additional sleeve 2" II

For collection containers type AS / GS / GD; for overfill protection installation For collection containers type AS / GS / GD; with filler line for filling via an additional fixed line Durable base construction designed for in-house transport of the filled container with forklift equipment

83674 83673

AS mobile

–

05

3

108

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

WASTE OIL COLLECTORS AS-TP-SE [FIRE-RESISTANT FLUIDS] 2

2

7

3

6

5

1

4

RIETBERGWERKE GMBH & CO. KG

DIN 6624

Their benefits ›› Manufactured according to DIN 6624/6616 with German approval for storage of fire-resistant fluids, i.e. media with a flash point above 55 °C like waste oil of known origin or diesel/fuel oil and other water-polluting fluids of all water hazard classes ›› Filling via Ø 400 filling funnel with cover to be operated by foot pedal and Bowden cable ›› Complete including control platform with grated tread surfaces; for containers as of Ø 1400 mm with railing ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion ›› If required, empty containers may also be transported by crane

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Filling funnel with coarse screen insert, 400 mm diameter, approx. 30 litres capacity 3 ›› Foot pedal for operation of the funnel cover ›› Hydraulic overfill protection ›› Ventilation line 6 ›› Dipstick 4 ›› Extraction line 5 with lockable safety screw fitting ›› 1 reserve sleeve 2" ›› Lifting brackets for empty transport, safe crane lifting acc. to BGI 556 ›› Operation by qualified professionals ›› 1 Reserve sleeve, 2“ with container diameter 1250 mm; 3 Reserve sleeves 2" from container diameters above 1400 mm

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

109

Available models Dimensions (mm) Type / content

BL1

AS-TP-se 1500 2300 AS-TP-se 2000 3000 AS-TP-se 3000-100 2 7 4230 8 2800 AS-TP-se 3000-125 AS-TP-se 3500 3000 AS-TP-se 5000-125 4550 AS-TP-se 5000-140 3800 9 5400 AS-TP-se 7500 AS-TP-se 10000 6950

GL2

W

H3

Gewicht 4 (kg) Approval

3200 3850 5000 3900 4100 5600 5300 6900 8500

1000 1000 1000 1250 1250 1250 1400 1400 1400

1400 1400 1400 1680 1680 1680 1850 1850 1850

450 540 700 680 730 970 1320 1700 1900

Hot-dip galvanised

DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6624-2 DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ DIN 6616-2 with PÜZ

Art. no.

71335 71336 71337 71303 71338 71339 300654 300655 300656

Accessories Type

Description

Art. no.

Additional sleeve 2" I Additional sleeve 2" II

For collection containers type AS / GS / GD; for overfill protection installation For collection containers type AS / GS / GD; with filler line for filling via an additional fixed line Price reduction Price reduction, container diameter of 1000 mm Price reduction, container diameter of 1250 mm Price reduction, container diameter of 1400 mm

83674 83673 83675 77468 77469 77470

05

Without foot pedal Without control platform

7

Control platform I One-step control platform, suitable for containers with a diameter of 1000 mm, full steel design, hot-dip galvanised; dimensions (L x W x H): 1020 x 1000 x 175 mm; 50 kg; included in the price

1 BL – container length 2 GL – Length including control platform 3 With opened cover + 500 mm 4 Weight including control platform

8

Control platform II Two-step control platform, suitable for containers with a diameter of 1250 mm, full steel design, hot-dip galvanised; dimensions (L x W x H): 1240 x 1000 x 400 mm; 100 kg; included in the price

9

Control platform III Three-step control platform, suitable for containers with a diameter of 1600 mm, full steel design, hot-dip galvanised; dimensions (L x W x H): 1460 x 1100 x 600 mm; 155 kg; included in the price

110

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

MULTI-COLLECTORS MS-T-SE [FIRE-RESISTANT FLUIDS]

2 2

4

3

5

Their benefits ›› German general technical approval as storage container for fire-resistant fluids, i.e. media with a flash point above 55 °C, like waste oil of known origin or diesel/fuel oil and other water-polluting fluids of all water hazard classes For waste oil up to an operating temperature of 95 °C ›› Filling via a filling funnel with a diameter of 400 mm and manually operated cover ›› Installation in buildings and outdoors ›› As an alternative to the standard height, the containers are also available in variable height for individual adjustment to in-site conditions ›› Compact and space-saving, optimum space utilisation thanks to a cubic design ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are coated on the outside in RAL 7035 2 , light grey, for indoor installation. Other RAL colours are optionally available ›› Containers with a capacity of 900 and 1,300 litres are also available hot-dip galvanised on the inside and outside ›› All containers are also available in stainless steel ›› If required, empty containers may also be transported by forklift truck, pallet truck or crane Technical characteristics ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Raw inside and coated outside 2 or hot-dip galvanised on the inside and outside 3 ›› Filling funnel with coarse screen insert, 400 mm diameter, approx. 30 litres capacity 5 ›› Hydraulic overfill protection ›› Ventilation line ›› Dipstick 6 ›› Extraction line with lockable safety screw fitting ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556 ›› Operation by qualified professionals

1

6

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-41

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

111

Available models STANDARD Dimensions (mm)

Art. no.

Type / content

L

W

H

Weight (kg)

Approval

MS-T-se 900 MS-T-se 1300 MS-T-se 2000 MS-T-se 2400

1200 1200 1800 2200

800 800 800 800

1330 1780 1780 1780

220 260 370 420

Z-38.12-41 Z-38.12-41 Z-38.12-41 Z-38.12-41

Hot-dip Coated galvanised RAL 7035

84845 84729 3 – –

83324 83323 2 83671 83672

For adjustment to structural conditions like the utilization of recesses, multi-collectors are available with a variable jacket height between 530 mm and 1500 mm. With a constant surface area, the total height and the capacity of the container are adjusted. The container height up to the upper base is defined by the jacket height +100 mm and the total container height (closed funnel cover top edge) by the jacket height +350 mm.

For information on the capacity, please refer to the following table.

With the funnel, the actual usable capacity is reduced by approximately 100 to 150 litres.

min. 530 mm

max. 1500 mm

MULTI-COLLECTOR WITH VARIABLE HEIGHT

Dimensions (mm) Type / content

L

W

Volumen/100 mm jacket height (litres) Approval

MS-T-se 1300-vh MS-T-se 2000-vh MS-T-se 2400-vh

1200 1800 2200

800 800 800

92 140 170

71329 – –

71324 71326 71327

05

Z-38.12-41 Z-38.12-41 Z-38.12-41

Art. no.

Hot-dip Coated galvanised RAL 7035

Accessories Type

Description

Art. no.

Control platform MS I

One-step control platform for MS 900, full steel design, hot-dip galvanised Dimensions (L x W x H): 600 x 500 x 275 mm Three-step control platform suitable for MS 1300 – 2400, full steel design, hot-dip galvanised; dimensions (L x W x H): 1270 x 810 x 600 mm Durable base construction designed for in-house transport of the filled container with forklift equipment Coating for outdoor installation (corrosion protection class C3) or in different RAL colours

72125

Control platform MS II 4 MS mobile Special coating

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 121

84964 – –

112

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

MULTI-COLLECTORS MS-TP-ELH 3

[FLAMMABLE FLUIDS]

2 2

3

4

1

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-41

Their benefits ›› German general technical approval as storage container for all types of flammable fluids, like waste oil of unknown origin and petrol or kerosene as well as other water-polluting fluids of all water hazard classes For waste oil up to an operating temperature of 95 °C ›› The containers are explosion blast proof and withstand even explosions on the inside ›› Filling via a filling funnel with a diameter of 400 mm, manually operated shut-off ball valve and self-locking cover operated via foot pedal ›› Installation in buildings and outdoors ›› Compact and space-saving. Optimum space utilisation thanks to a cubic design ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are coated on the outside in RAL 7035, light grey, for indoor installation. Other RAL colours are optionally available ›› Containers with a capacity of 900 and 1,300 litres are also available hot-dip galvanised on the inside and outside ›› If required, empty containers may also be transported by forklift truck, pallet truck or crane

Technical characteristics ›› Hot-dip galvanised on the inside and outside or raw inside and hot-dip galvanised outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Dome with a diameter of 500 mm ›› Hot-dip galvanised filling funnel with coarse screen insert, diameter 400 mm, approx. 30 litres capacity 4 ›› Manual shut-off ball valve in the filler line under the funnel 4 ›› Hydraulic overfill protection ›› Ventilation line ›› Dipstick ›› Extraction line with lockable safety screw fitting ›› 1 reserve sleeve 2" ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556 ›› Dipstick ›› Operation by qualified professionals

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

113

Available models Dimensions (mm) Type / content

MS-TP-elh 900 MS-TP-elh 1300 MS-TP-elh 2000 MS-TP-elh 2400

2

Art. no.

L

W

H

Weight (kg)

1200 1200 1800 2200

800 800 800 800

1480 1940 1940 1940

200 350 460 510

Approval

Hot-dip Coated galvanised RAL 7035

Z-38.12-41 Z-38.12-41 Z-38.12-41 Z-38.12-41

71713 71714 – –

71705 71709 71711 71712

Accessories Accessories Beschreibung Control platform MS I 3 One-step control platform for MS 900, full steel design, hot-dip galvanised Dimensions (L x W x H): 600 x 500 x 275 mm Control platform MS II Three-step control platform suitable for MS 1300 – 2400, full steel design, hot-dip galvanised; dimensions (L x W x H): 1270 x 810 x 600 mm MS mobile Durable base construction designed for in-house transport of the filled container with forklift equipment Special coating Coating for outdoor installation (corrosion protection class C3) or in different RAL colours

Art.-Nr.

Ventilation hood

47822

Explosion blast proof. For protection of the ventilation line of storage containers for flammable fluids with a capacity of more than 1,000 litres

72125 84964 – –

05

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 121

114

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

HAZARDOUS SUBSTANCE COLLECTORS GS-TP-ELH

3

[ELH-FLÜSSIGKEITEN] 2 2

Their benefits ›› German general technical approval as storage container for all types of flammable fluids, like waste oil of unknown origin and petrol or kerosene as well as other water-polluting fluids of all water hazard classes ›› The containers are explosion blast proof and withstand even explosions on the inside for operation without flashback arrestor ›› Filling via a filling funnel with a diameter of 400 mm, manually operated shut-off ball valve and self-locking cover operated via foot pedal; GS 250 and GS 400 with manually operated cover ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion ›› If required, empty containers may also be transported by forklift truck, pallet truck or crane

3

4

1

[FLAMMABLE FLUIDS]

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-288

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Filling funnel with coarse screen insert, 400 mm diameter, approx. 30 litres capacity 3 ›› Manual shut-off ball valve in the filler line under the funnel ›› Hydraulic overfill protection ›› Ventilation line ›› Dipstick 4 ›› Extraction line with lockable safety screw fitting ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556 ›› Operation by qualified professionals

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

115

Available models Dimensions (mm) Type / content

L

GS-T-elh 250 GS-T-elh 400 GS-TP-elh 600 GS-TP-elh 995

750 1000 1200 2 1450

W

H

Weight (kg)

750 1000 1000 1250

1050 1025 1210 1230

170 200 230 290

Hot-dip galvanised Approval

Art. no.

Z-38.12-288 Z-38.12-288 Z-38.12-288 Z-38.12-288

71371 71372 71373 71374

Accessories Type

Description

Additional sleeve 2" I Additional sleeve 2" II

83674 83673 â&#x20AC;&#x201C;

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 121

05

GS mobile

Art. no.

For collection containers type AS / GS / GD. For overfill protection installation For collection containers type AS / GS / GD. With filler line for filling via an additional fixed line 5 Durable base construction designed for in-house transport of the filled container with forklift equipment

GS Mobil

5

116

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

HAZARDOUS SUBSTANCE COLLECTORS GS-TP-ELH

3

[FLAMMABLE FLUIDS]

2

2

3

4

Their benefits ›› German general technical approval as storage container for all types of flammable fluids, like waste oil of unknown origin and petrol or kerosene as well as other water-polluting fluids of all water hazard classes ›› The containers are explosion blast proof and withstand even explosions on the inside ›› Filling via a filling funnel with a diameter of 400 mm, manually operated shut-off ball valve and self-locking cover operated via foot pedal and Bowden cable 5 ›› Complete including control platform with grated tread surfaces; for container diameters as of 1400 mm with railing ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1 ›› Filling funnel with coarse screen insert, 400 mm diameter, approx. 30 litres capacity 4 ›› Manual shut-off ball valve in the filler line under the funnel 4 ›› Hydraulic overfill protection ›› Ventilation line ›› Dipstick ›› Extraction line with lockable safety screw fitting ›› Lifting brackets for empty transport, safe crane lifting acc. to BGI 556 ›› Operation by qualified professionals

1

5

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-288

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

117

Available models Dimensions (mm) Type / content

BL1

GS-TP-elh 1000 1600 GS-TP-elh 1500 2300 GS-TP-elh 2000-100 2 3 3000 GS-TP-elh 2000-125 2100 GS-TP-elh 3000-100 4250 GS-TP-elh 3000-125 2800 6 GS-TP-elh 3500 3250 GS-TP-elh 5000-125 4550 GS-TP-elh 5000-140 3800 7 GS-TP-elh 7500 5400 GS-TP-elh 10000 6950

GL2

W

H

Weight3 (kg)

2450 3100 3850 3200 5100 3900 4300 5600 5150 6750 8300

1050 1050 1050 1300 1050 1300 1300 1300 1500 1500 1500

1500 1500 1500 1780 1500 1780 1780 1780 1930 1930 1930

380 580 690 560 875 870 945 1150 1280 1530 1780

Hot-dip galvanised Approval

Art. no.

Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51 Z-38.12-51

71375 71376 71377 71378 71380 71381 71382 71383 71384 71386 71388

Accessories Type

Description

Art. no.

Additional sleeve 2" I Additional sleeve 2" II

For collection containers type AS / GS / GD. For overfill protection installation For collection containers type AS / GS / GD. With filler line for filling via an additional fixed line.

Explosion blast proof; for protection of the ventilation line of storage containers for flammable fluids with a capacity of more than 1,000 litres

83674 83673

Ventilation hood

47822

05

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 121

3

Control platform I One-step control platform, suitable for containers with a diameter of 1000 mm, full steel design, hot-dip galvanised; dimensions (L x W x H): 1020 x 1000 x 175 mm; 50 kg; included in the price

1 BL – container length 2 GL – Length including control platform 3 Weight including control platform

6

Control platform II Two-step control platform, suitable for containers with a diameter of 1250 mm, full steel design, hot-dip galvanised; dimensions (L x W x H): 1240 x 1000 x 400 mm; 100 kg; included in the price

7

Control platform III Three-step control platform, suitable for containers with a diameter of 1600 mm, full steel design, hot-dip galvanised; dimensions (L x W x H): 1460 x 1100 x 600 mm; 155 kg; included in the price

118

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

HAZARDOUS SUBSTANCE DEPOT GD-TP-ELH

3

[FLAMMABLE FLUIDS]

2 2

3

1

GENERAL TECHNICAL APPROVAL, DIBT, BERLIN

Z-38.12-288

Their benefits ›› Easy operation by everyone ›› German general technical approval as storage container for all types of flammable fluids, like waste oil of unknown origin and petrol or kerosene as well as other water-polluting fluids of all water hazard classes ›› The containers are explosion blast proof and withstand even explosions on the inside for operation without flashback arrestor ›› Filing via a filling funnel with a diameter of 300 mm and a self-locking cover operated via foot pedal and a shut-off element ›› Installation in buildings and outdoors ›› Double-walled design for installation of several tanks next to each other without any gaps and without storage space for collection ›› Full steel design for extreme durability and long service life ›› The containers are hot-dip galvanised on the inside and outside for optimum protection against corrosion ›› If required, empty containers may also be transported by forklift truck, pallet truck or crane

Technical characteristics ›› Hot-dip galvanised on the inside and outside ›› Double-walled within the meaning of AwSV (plant ordinance for materials hazardous to water); permanent, energy-independent vacuum leakage monitoring for both walls 1

›› Filling funnel with coarse screen insert, 300 mm diameter, approx. 15 litres capacity 3 ›› Self-locking shut-off slide operated via foot pedal in the filler line under the funnel ›› Hydraulic overfill protection ›› Ventilation line ›› Dipstick ›› Extraction line with lockable safety screw fitting ›› 2 lifting brackets for empty transport, safe crane lifting acc. to BGI 556

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

119

Available models Dimensions (mm) Type / content

L

GD-TP-elh 250 GD-TP-elh 400 GD-TP-elh 600 GD-TP-elh 950

800 1000 1200 2 1450

W

H

Weight (kg)

800 1000 1000 1250

1200 1025 1210 1230

170 200 230 290

Hot-dip galvanised Approval

Art. no.

Z-38.12-288 Z-38.12-288 Z-38.12-288 Z-38.12-288

73353 73354 73355 73356

Accessories Type

Description

Additional sleeve 2" I Additional sleeve 2" II

GD mobile

83674 83673 85996 â&#x20AC;&#x201C;

FOR ADDITIONAL EQUIPMENT SUCH AS OVERFILL PROTECTION, PLEASE REFER TO PAGE 121

05

DOM III

Art. no.

For collection containers type AS / GS / GD. For overfill protection installation For collection containers type AS / GS / GD. With filler line for filling via an additional fixed line.

Cleaning dome for flammable fluid containers, 400 mm diameter, domed folding cover 4 secured with 4 eye screws Durable base construction designed for in-house transport of the filled container with 5 forklift equipment

4

5

GD-TP-elh 950, special model Equipment: Stainless steel on the inside, steel/coated on the outside, suction line with flange

GD-TP-elh 950, special model Mobile model with DOM II cleaning dome, rear view

120

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

HAZARDOUS SUBSTANCE DEPOT GD-D-ELH [FLAMMABLE FLUIDS]

Their benefits ›› Special pressure container for collection and storage of chemicals. ›› Double-walled container with vacuum leakage indicator ›› The containers are explosion blast proof, thus withstand even explosions on the inside; they can be operated without flame arresters ›› Various material combinations for different contents available ›› Individual equipment options offer practical solutions for individual requirements ›› Pressure-resistant up to 5 bar ›› Vacuum-resistant ›› Suitable for in-house transport ›› Design according to the Pressure Equipment Directive ›› TÜV approval as pressure container ›› Optional approval for suitability as storage container in individual cases

Technical characteristics ›› Double-walled ›› Permanent off-grid vacuum leakage monitoring on both walls 1 ›› Models in various materials ›› Explosion blast proof ›› PE lugs ›› Brackets for marking plates ›› Various connection options 2 ›› Large cleaning dome, ø 400 mm ›› Discharging design ›› Stacking frame ›› Forklift mounting from all sides ›› Lifting brackets ›› Admissible pressure -1.0 / +5.0 bar ›› Admissible temperature -20 / +50 °C

2 3

11

4

AD 2000 REGULATIONS

PRESSURE CONTAINER

Available models Dimensions (mm) Type / content

L

GD-D-elh 1000-v 1200 GD-D-elh 1000-l 1200 GD-D-elh 1000-e1 1200 GD-D-elh 1000-e2 1200 2 GD-D-elh 1000-e3 1200

W

H

Weight (kg)

1200 1200 1200 1200 1200

1600 1600 1600 1600 1600

500 500 500 500 500

Pressure container Inside

Outside

Transport frame

Art. no.

Stahl verz.

Stahl roh Edelstahl 1.4301 Edelstahl 1.4571 Edelstahl 1.4571

Stahl verz.

Stahl lackiert Stahl lackiert Edelstahl 1.4301 Edelstahl 1.4301

Stahl verz.

Stahl verz.

Stahl verz.

Stahl verz.

Edelstahl 1.4301

98152 98153 98154 98155 98156

Accessories Type

Pump sump Filling funnel Cover plate for upper base Control platform

Description

For optimum residual discharge For manual filling with lockable cover 3 For easy cleaning 4

Folding, with grating

Additional sizes, equipment and connections on request

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

121

OVERFILL PROTECTION If containers are filled in such a way that the filling level cannot be identified (i.e. via a fixed line), it has to be ensured that the container cannot be overfilled.

Overfill protection generally includes the following two components: ›› Level sensor permanently mounted in the container with a PTC thermistor changing its electrical resistance on reaching the admissible filling level ›› Transducer generating an optical and acoustic signal from this change in resistance and via which the filling process can also be stopped For type-specific differences, please refer to the following table.

1

2

3

Scope of delivery: Level sensor, transducer, mounted at ordered Rietberg container

Type

Description

Art. no.

FIRE-RESISTANT FLUIDS

SE-Ü-54 SE-ÜI-64

Transducer, protection type IP 40, with simple bracket mounted at the container. Fully 86286 connected 31195 2 Control cabinet, protection type IP54, with panel-mounted transducer on the container.

Fully connected 300363 3 Level indicator displayed in percent and height in centimetres with integrated overfill protection, control cabinet protection class IP 64 with transducer for on-site wall mounting, fill-level sensor with float assembled in container 1

FLAMMABLE FLUIDS

ELH-Ü-54 ELH-Ü-EEx-d ELH-ÜI-64

IP 54 control cabinet with transducer for mounting outside of the EX zone of the container. 31303 Connection between level sensor and control cabinet on-site Control cabinet with EEx-d housing with transducer, completely panel-mounted on the 85974 container and fully connected 300644 Level indicator displayed in percent and height in centimetres with integrated overfill protection, control cabinet protection class IP 64 with transducer for on-site wall mounting outside the EX zone, fill-level sensor with float assembled in container

05

SE-Ü-40

122

COLLECTION CONTAINERS FOR DISPOSAL

RIETBERG CONTAINERS 2019

Example for EX zone classification

OPTION I: Zone 0: Zone 0 is the interior of the storage container including feed and ventilation lines. In this area, dangerous explosive atmospheres occur permanently or frequently.

OPTION II: IP 54 control cabinet Control cabinet with EEx-d housing

Zone 1: In this area in the vicinity of openings, dangerous explosive atmospheres may occur occasionally during operation.

Zone 2: In this area at a larger distance to a container, dangerous explosive atmospheres do not occur or only temporarily.

No EX zone: No flammable vapour/air mixtures

Ventilation line

RIETBERG CONTAINERS 2019

COLLECTION CONTAINERS FOR DISPOSAL

123

LEGAL REQUIREMENTS FOR CONTAINERS FOR DISPOSAL (GERMANY) The requirements for installation of storage containers for water-polluting, non-flammable substances, fire-resistant (formerly technical rules for flammable fluids TRbF AIII) and flammable fluids (ELH-fluids. formerly flammable fluids class AI, AII and B) are defined for Germany in the ordinance on Industrial Safety and Health (BetrSichV) of the technical rules for operating safety (TRBS) and the ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV). The Vd-TÜV datasheet 967 for fuel systems is regarded as the state of the art and is to be observed. Building and fire protection regulations may also be applicable.

According to Germany ordinance on Industrial Safety and Health (BetrSichV), storage of fluids with a flash point above 55 °C does not require any approval. According to the BetrSichV, an approval is required for storage of more than 450 litres of flammable liquids. Installations for storage of flammable liquids with a total capacity of more than 10,000 litres require monitoring.

According to the German ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV) specifies a reporting requirement for above-ground systems as of hazard level B. The hazard level is defined by the water hazard class of the storage medium and the storage capacity (table of AwSV).

Water hazard class

Capacity (m3)

Weight (t)

1

2

3

< 0,22

< 0,2

Level A

Level A

Level A

≤1

≤1

Level A

Level A

Level B

>1

≤ 10

Level A

Level B

Level C

> 10

≤ 100

Level A

Level C

Level D

> 100

≤ 1,000

Level B

Level D

Level D

> 1,000

> 1,000

Level C

Level D

Level D

General installation requirements According to AwSV, systems have to prevent leakage of waterpolluting substances. Systems have to be tight, stable and sufficiently resistant against mechanical, thermal and chemical loads to be expected.

Any leakage has to be identified quickly and reliably and leaking substances have to be retained. Operating-related occurring drip losses must be collected. The systems have to be installed on a suitably firm surface. A collision buffer is to be provided as necessary.

In the event of a malfunction, leakages must be withheld and disposed of correctly.

For double-walled containers, no collection trays are required. Otherwise, the following applies: Mixtures potentially containing water-polluting substances leaking in case of damage have to be retained. The collection capacity of the storage space has to correspond to the maximum volume of the substances that may leak in case of malfunctions.

Installation For systems with fire-resistant fluids, no clearances to buildings are required.

For systems with flammable fluids, a clearance of 10 m to buildings has to be observed if these are not sufficiently protected against fire (F90 according to DIN 4102).

In case of indoor installation, walls, ceilings and doors have to consist of non-flammable materials. Between storage spaces and neighbouring rooms, fire-resistant (F90 according to DIN 4102) partitions are required. Ventilation has to permanently ensure at least 5-fold air exchange.

Inspection according to AwSV According to AwSV, systems of hazard level B-D inside and outside of water protection areas require inspection prior to commissioning.

Recurring inspection every five years for: ›› Hazardous level facilities C and D, in protected areas B to D ›› Level B facilities, in protected areas A Local authorities may specify further requirements. In the case of systems for flammable liquids (ELH-fluids), the inspection in accordance with the ordinance on Industrial Safety and Health (BetrSichV) must also be observed.

Operation Storage containers may only be filled via a fixed pipeline connection with overfill protection. (Containers with a capacity of up to 25 m³ litres are an exception and may also be filled via an automatically closing discharge nozzle). Rietberg collection containers with filling funnel may be intermittently filled with low volumes without overfill protection. Operating-related occurring drip losses must be collected.

Obligations of the operator The operator is required to prepare a system description with monitoring, servicing and alarm schemes for definition of operating instructions specifying all measures required for operation.

Rietberg containers do not require maintenance. However, containers and equipment have to be regularly checked for potential damage. The system may only be operated in proper condition. The leakage indicator and potential overfill protection require inspection according to the operating instructions.

05

Approval

124

KRAFTSTOFFABSAUG- UND BETANKUNGSGERÄTE

Automotive workshops are often confronted with the problem of draining and refilling the fuel tanks of vehicles in compliance with all applicable accident prevention regulations. Welding of the vehicle body, repairs at the fuel tank or simply filled with the wrong fuel! How is the fuel now discharged from the vehicle?

But fire and other emergency services or industrial plants also often have to pump water-polluting substances quickly and safely. With a Rietberg Mobilus, this problem can be easily solved!

RIETBERG CONTAINERS 2019

A Rietberg Mobilus brings safety to workshops or wherever it is needed. Hazardous improvisation is a thing of the past. This product range offers easy operation – even by only one person – and needs-oriented accessories. Mobilus equipment complies with all applicable technical and legal regulations. They are ex-proof, comply with ATEX regulations and the Machinery Directive and can be used for diesel and petrol. CE marking is a matter of course!

RIETBERG CONTAINERS 2019

KRAFTSTOFFABSAUG- UND BETANKUNGSGERÃ&#x201E;TE

125

06

06 FUEL EXTRACTION AND FUELLING EQUIPMENT

126

KRAFTSTOFFABSAUG- UND BETANKUNGSGERÄTE

RIETBERG CONTAINERS 2019

REFILLING EQUIPMENT MOBILUS TRAGBAR 3

[FUELS]

2

Their benefits ›› Safe pumping of fuels ›› Off-grid application ›› High intake capacity ›› Low weight ›› Needs-oriented accessories ›› Compact and safe design ›› Universal and quick application ›› Easy handling ›› Optimum safety standard

2

6

Technical characteristics ›› Compressed air diaphragm pump 1 ›› Intake/pump output up to 40 l/min (depending on the suction line) ›› Metal mesh-coated, electrically conductive intake probe 2 , DN8, 3.5 m long ›› Equipotential bonding cable with terminal 3 ›› DN19 x 2500 pressure hose 4 , coupling nut for pump connection at one end, the other end open ›› Extraction through openings as of a diameter of Ø 15 mm

4

1 2 3

3

Available models Dimensions (mm) Type / content

L

W

H

Weight (kg)

MOBILUS portable

350

320

465

11,5

Description

Art. no.

Compressed air diaphragm pump for the safe pumping of 97154 fuels, mounted on a support frame

RIETBERG CONTAINERS 2019

KRAFTSTOFFABSAUG- UND BETANKUNGSGERÄTE

127

7 5

6

Accessories

Support frame Pressure relief valve Intake hose Discharge hose

Description

Support frame for 2 gas cylinders á 6 litres, 300 bar (cylinders are not included in the scope of delivery) with T-fitting for parallel operation 6 300-10 bar, incl. 4 m compressed air hose and connection coupling DN 19 x 4 intake hose, 2.5 m long, electrically conductive; for extraction from containers with larger openings DN 19 x 4 discharge hose, 4 m long, electrically conductive, coupling nut for pump connection at one end, the other end with mounted automatic ZVA petrol discharge nozzle (Elaflex) 5

Art. no.

72510 72511 72492 72622

06

Type

128

KRAFTSTOFFABSAUG- UND BETANKUNGSGERÄTE

RIETBERG CONTAINERS 2019

INTAKE AND FUELLING EQUIPMENT MOBILUS 100

3

[KRAFTSTOFFE] 1 2

[FUELS]

Their benefits ›› compressed air-operated fuel extraction equipment for safe draining of fuel tanks in vehicles ›› Compliance with all accident prevention regulations during draining and fuelling ›› Uncomplicated handling, easy positioning ›› Universal and safe application ›› Approved for intermediate storage ›› Interchangeable container for use of different fuels are optionally available 1

2

Technical characteristics ›› Containers hot-dip galvanised on the inside and outside ›› Powder-coated transport trolley ›› Explosion blast proof container ›› Overfill protection inside the container ›› Compressed air diaphragm pump ›› Metal mesh-coated, electrically conductive intake probe, DN 8; 2.5 m long ›› Discharge hose DN 13; 2,5 m long ›› Manual discharge nozzle

RIETBERG CONTAINERS 2019

KRAFTSTOFFABSAUG- UND BETANKUNGSGERĂ&#x201E;TE

129

Available models Dimensions (mm) Type / content

L

W

H

Weight (kg)

MOBILUS 100

1

500

720

1320

86

Container 100

2

400

400

925

35

Description

Art. no.

Complete with interchangeable container with a capacity of 100 litres, with filler neck and overfill protection; separate extraction and discharge hose, pump capacity approx. 10 l/min Additional interchangeable container with a capacity of 100 litres

97038

84414

Accessories 3

8 5 7

Type

ZVA 19 Petrol Inspection window Adapter

3 4 5 6

Compressed air filter Gas balance equipment 7 Dirt filter Suction probe

8

6

4

Description

Art. no.

Automatic discharge nozzle, NW 16 outlet, max. flow 50Â l/min Inspection window for checking the media flow for installation into the suction line Cone-shaped special adapter for attachment to the intake hose of fuel extraction equipment and connection of the intake probe to the fuel line of the mobile vehicle For safe supply of fuel extraction equipment with clean compressed air For return direction of gases from the container to be filled into the extracted container For installation into the suction line and protection of pump and fittings from foreign objects Flexible 5.4 mm with attachable sleeve, 0.7 m long Flexible 5.4 mm with attachable sleeve, 1.2 m long

50615 37999 83677 97840 39169 71301 72863 99874

06

FLOW METERS, NOT CALIBRATABLE Flow-rate (l/min) Type / content

Description

Min.

Max.

Art. no.

MOBILUS 100 mechanical counter

Securely installed ring piston counter, centrally positioned on the MOBILUS 100 operating element

0.2

15

73873

130

AUS 32 (ADBlue®)- ABGABEGERÄTE

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

AUS 32 (ADBlue®)- ABGABEGERÄTE

131

07

07 AUS 32 (AdBlue®) DELIVERY EQUIPMENT

132

AUS 32 (ADBlue®)- ABGABEGERÄTE

RIETBERG CONTAINERS 2019

FUELLING SYSTEM MOBILUS BLUE

1

3

[AUS 32 (ADBLUE®)]

[AUS 32 (ADBLUE®)] 2

Their benefits ›› Mobile fuelling system ›› Easy positioning ›› Easy handling ›› Fixed plastic container ›› Integrated overfill protection, thus overfilling is impossible

Technical characteristics MOBILUS BLUE-A, B AND C

1

›› Transport trolley with 2 fixed castors, D = 250 mm, and 2 swivelling castors with locking brake, D = 125 mm ›› Rated/usable capacity – 200/175 litres (depending on the position of the float switch for automatic deactivation of the filling process for types MOBILUS Blue-A and MOBILUS Blue-B) ›› Electric diaphragm pump 230 V, 6 – 20 l/min (depending on model and customer request) ›› Filling opening DN 100 ›› Venting via ball valve AUTOMATIC FUEL TERMINAL, TAU 2 (MOBILUS BLUE-A AND B) 2

2

›› Freely configurable: »»Release code for fuelling process authorisation »»Max. pre-selection volume; can be individually overwritten for each fuelling process »»Max. delivery volume per fuelling process »»Max. delivery time per fuelling process »»Max. number of zero fuelling (1 – 100) before the unit is locked »»Filling code for filling process authorization (Mobilus container) ›› For each fuelling process, an order number with up to 6 digits can be entered. ›› Display: »»Numerical display, 6-digit, 26 mm digit height »»Text display, 2 x 16 characters, 5 mm digit height ›› Receipt printer (optional); information on printout »»Date »»Product »»Order number »»Vehicle identification (max. 16 characters) »»TARGET volume »»ACTUAL volume

AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA).

RIETBERG CONTAINERS 2019

AUS 32 (ADBlue®)- ABGABEGERÄTE

133

Available models Dimensions (mm) Type / content

Weight (kg)

W

H

Mobilus 200 Blue-C 1 1060 (without automatic fuel terminal)

715

1340

95

1060

715

1340

100

1060

715

1340

100

Mobilus 200 Blue-A (with automatic fuel terminal)

L

2

Mobilus 200 Blue-B (with automatic fuel terminal)

Description

Art. no.

98144 Additional technical characteristics: including LCD display for indication of the current flow and the discharged volume; 4 m discharge hose with stainless steel automatic discharge nozzle; 2 m intake hose with CDS coupling for IBCs for self-filling; ball valve for switching of the pump from fuelling to self-filling; extraction function for draining of AdBlue® tanks with 3.5 m intake hose, D = 15 mm and stainless steel tip Additional technical characteristics: 4 m discharge hose 78571 with stainless steel automatic discharge nozzle; 2 m intake hose with CDS coupling for IBCs for self-filling; ball valve for switching of the pump from fuelling to self-filling; float switch for pump deactivation during filling Additional technical characteristics: 4 m discharge hose 98142 with stainless steel automatic discharge nozzle; filling via external 230 V pump (e.g. delivery systems page 131); isolated ground receptacle for power supply of the external pump; float switch for deactivation of the power supply of the external pump on reaching the maximum filling capacity of the Mobilus container

Accessories

4

3

Type

Description

For TAU 2 automatic fuel terminal, suitable for MOBILUS Blue-A and B; information on the printout: Date, product, order number, vehicle identification (max. 16 characters), TARGET volume, ACTUAL volume Activated carbon filter 4 Activated carbon filter assembly kit for ventilation Special length hose Discharge and intake hose NW 19, 2.5 m long, without discharge nozzle Surcharge per discharge or intake hose metre; available in lengths 2.5 to 10 m; please specify length on order!

3

Art. no.

46125

97892 97893 97893-1

07

Receipt printer

AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA).

134

CUSTOMER-SPECIFIC SOLUTIONS

RIETBERG CONTAINERS 2019

RIETBERG CONTAINERS 2019

CUSTOMER-SPECIFIC SOLUTIONS

135

08 CUSTOMER-SPECIFIC SOLUTIONS

08

Rietbergwerke have decades of experience in the design of containers and surface treatment. Thanks to our flexible manufacturing structure and our competent and motivated employees, we are able to quickly react to special requirements.

136

CUSTOMER-SPECIFIC SOLUTIONS

RIETBERG CONTAINERS 2019

WASTE OIL COLLECTOR AS-TP-SE 5000 Collection container made from hot-dipped galvanised steel for 5000 litres of waste oil, in special design with additional fork-lift truck feet and movable access ladder.

Currently being utilised in Europe´s second largest port.

CUSTOMER-SPECIFIC SOLUTIONS

137

STAINLESS STEEL STORAGE TANK LT-ELH 3000E Storage tank made from stainless steel for 3000 litres of combustible liquid with back up pump technology. Including pressure monitoring and circulation pipework.

08

RIETBERG CONTAINERS 2019

138

CUSTOMER-SPECIFIC SOLUTIONS

RIETBERG CONTAINERS 2019

MULTI TANK MT-ELH Used by a German foil manufacturer for the ethanol supply. The storage container with a volume of 2000 litres is equipped with flame arrestor fittings, explosion protected control cabinet and suitable overfill safeguard.

MULTI TANK MT MOBIL Mobile, in-house fresh oil supply for the use at a globally leading manufacturer for shredders and recycling technology. Equipped with a fresh dispensing pump including dispensing unit and a special support frame for moving the storage container with bridge cranes.

RIETBERG CONTAINERS 2019

CUSTOMER-SPECIFIC SOLUTIONS

139

AUS 32 (ADBLUE®) DISPENSING DEVICE MOBILUS 200 BLUE

08

Dispensing device with PLC, volume flow regulating-capable from 5 – 45 l/minute, temperature regulating-capable from 15 – 45 °C, with supplementary recirculation pump and aspiration pump, volume preselection, display: Flow, temperature. Specially developed for application in a test workshop.

140

CUSTOMER-SPECIFIC SOLUTIONS

RIETBERG CONTAINERS 2019

SPECIAL TANKS DB Rietbergwerke manufacture special tanks according to customer specifications including factory approval and according to ADO2000 datasheet HP0. The tanks are also available in single quantities or small series.

Applications include road marking machinery of a global manufacturer for example.

RIETBERG CONTAINERS 2019

CUSTOMER-SPECIFIC SOLUTIONS

141

SPECIAL TANKS DB

08

Horizontal collection container, manufactured according to the AD regulations, for a thermal oil plant. According to the specifications, the container was constructed with PN16 ports and coated with a temperature-resistant lacquer.

142

CUSTOMER-SPECIFIC SOLUTIONS

RIETBERG CONTAINERS 2019

FUEL SYSTEM KA 7500 Storage tank with a capacity of 7,500 litres stored in a maritime container. Thanks to reinforcements in the floor of the container, the system can be relocated in an empty state. Since the system has been installed in a harbour, the version has been implemented with a corresponding level of ruggedness. Relocation is required e.g. in the event of a possible flooding of the harbour area. The system has been equipped and delivered in an operationally ready state.

STORAGE TANK ON TRANSPORT CARRIAGE LT-SE Transport carriage with towing equipment and three coated storage tanks in various sizes for diesel supply. Specifically developed for underground applications. For supply of mining machinery in a large salt mine of a worldwide leading German company in potash mining.

RIETBERG CONTAINERS 2019

CUSTOMER-SPECIFIC SOLUTIONS

143

CHEMICAL CONTAINER CC 200 Double-walled pressure vessel made of stainless steel with transport approval for highly toxic substances. The system with a special coupling unit is used by a manufacturer for medicaments. The coupling allows the container to be filled, emptied and spilled manless.

STORAGE TANK FOR GAS CONDENSATES LT-ELH

08

Double-walled design, hot-dip galvanised on the inside and outside; additionally, the design is suitable for erection in freezing zones with temperatures of down to -20°C. The tank is explosion-proof to withstand explosions on the inside. The connections on the dome cover are designed with flanges as requested by the customer. The tank is erected in the explosion zone, at a blowout of a gas pipeline. For the double-wall, in addition to the local indicator, a sensor for the remote evaluation of the double-wall condition is installed.

144

CUSTOMER-SPECIFIC SOLUTIONS

RIETBERG CONTAINERS 2019

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REQUEST INSPECTION CERTIFICATE (COPY)

Legal notice The production catalogue is published annually. Do you have any questions, tips, suggestions?

Write to us: behaeltertechnik@seppeler.de Publisher: Rietbergwerke GmbH & Co. KG Behältertechnik Bahnhofstraße 55 D-33397 Rietberg, Germany Phone 0049 5244 983 200 Fax 0049 5244 983-201 behaeltertechnik@seppeler.de www.rietberg-behaelter.de Conception, design and project management: Liliana Junghölter Conception, technical contents and editorial management: Liliana Junghölter, Roman Oeverhaus Printing: Lindhauer Druck & Medien, Zur alten Kapelle 15, D-33129 Delbrück-Lippling Photo credits: fotolia.de: S. 66, S. 82, S. 102, S. 108, S. 145; iStock.de: S. 45; Denios AG: S. 116; heat 11 GmbH & Co. KG: S. 135, S. 140, S. 141; Technical drawings: GOK Regler- und Armaturen-Gesellschaft mbH & Co. KG: S. 17, Liliana Junghölter: S. 25, S. 33, S. 100

Legal information Reproduction – in whole or in part – only with written approval

by Rietbergwerke GmbH & Co. KG. With publication of this catalogue, the previous catalogue becomes invalid – including printouts and electronic formats. Photographs and graphics of staff and from the Seppeler archive (unless not otherwise stated).

All specified prices are net prices per unit without value added tax for delivery ex works unless specified otherwise. Price validity: from 01.01.2019 Technical changes and errors, product range changes, and delivery options shall remain explicitly reserved. Liability for printing errors as well as incorrect technical details and illustrations is hereby excluded.

Our general terms and conditions shall apply: http://www.rietberg-behaelter.de/agb/ Year of publication: 2019

Rietbergwerke GmbH & Co. KG Behältertechnik Bahnhofstraße 55 33397 Rietberg Fon +49 (0)5244 983-200 · Fax +49 (0)5244 983-201 behaeltertechnik@seppeler.de www.rietberg-behaelter.de