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MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR
Nigel Bean
t: +44 (0) 1442 826826
e: nigelbean1@aol.com nigelbean@surfaceworld.com
EDITOR & GRAPHIC DESIGNER
Jane Soones
e: janesoones@aol.com janesoones@surfaceworld.com
CIRCULATION & SUBSCRIPTION DEPARTMENT
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EXHIBITION ORGANISER
Sheena Burrus e: sheenaburrus@hillmedia.com
Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.
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HOW CURRENT RIPPLES AFFECT THROWING POWER AND PLATING QUALITY
An article by KraftPowercon
The importance of controlling current flow
When power is converted from AC to DC, the current flows in ripples. Just as a light powered by such a current would flicker, electrochemical processes are also affected, either slowing or stopping, even if just for milliseconds at a time — and undetectable by the human eye.
This brief white paper shows how the range of fluctuation in these ripples — high or low — has a significant impact on throwing power, plating quality, and resources required for metal finishing.
Numeric readings only show an average voltage
The voltage reading on a rectifier panel is just an average figure. What really matters is the percentage of the nominal voltage actually being used. For example, 7.3V from a 18V rectifier equals 40.4%. This chart shows the reality behind that average, and what is actually going on.
Here we can see the current output via a silicon-controlled rectifier (SCR) or thyristor at 100% (in blue) and 40.4% (in dark blue). Each wave, or ripple, lasts around 3 milliseconds.
When the output voltage is 100% of the nominal, the ripples are shallow. But such high voltages would create currents too high for hard chrome plating – over 1000 to 1200 ASF (amps per square foot).
However, at anything lower than 100%, the peaks and troughs in the power supply become more pronounced. So, at an average of 40.4%, the current ripple is actually fluctuating between 0 and around 840 ASF every 3 or so milliseconds — a huge variation that will impact on plating performance.
SCR Rectifier Waveforms at Different Output SetVoltages
Silicon-controlled rectifiers (SCR) do reduce the ripple effect somewhat, using expensive filters that promise a best-case scenario of 5% ripple at 100% of the nominal voltage of the equipment (worsening as the output voltage drops).
A KraftPowercon switch-mode rectifier delivers just ~1% ripple, no matter the output voltage, which is much shallower than conventional rectifiers can achieve.
In this chart, the green line shows the ripple from a switch-mode rectifier.
Both rectifiers would be showing an average voltage reading of around 44% of the nominal (for example, around 5V output from a 12V rectifier), but there is a large difference between the dark blue (SCR) and the green (switch mode).
Using the switch-mode rectifier, the ripple has evened out significantly, and it never drops below 400 ASF (amps per square foot).
SCR vs Switch-Mode Rectifier Theoretical Waveforms at Different Output Set Voltages
The impact of ripples on plating quality
Obtaining an even finish can be a challenge, especially when plating complex forms. For example, sharp edges attract more deposits, and can create the ‘dog bone’ effect, with plating thickness widening at these edges and ends. Similarly, areas closer to the anode are more likely to attract deposits, and those further away (such as recessed areas) will be harder to plate.
The higher the fluctuation within the current ripple, the more exaggerated this effect becomes.
The following graph shows how the ripple effect impacts on finishing for high current density zones (HCDZ) and low current density zones (LCDZ) when using an SCR — bearing in mind that even simply-shaped parts will have zones of higher current density than others.
When the ripple fluctuations are high, deposition is not even, resulting in low quality.
At current densities lower than 288 ASF (for hard chrome plating solutions at 130°F, shown in purple) the chromium deposit becomes milky and dull.
Each time the ripple drops below the minimum threshold, nothing is deposited.
The average density is the current reading on the ammeter, divided by the total surface area of the part being plated (shown in blue).
The current flowing to high current density zones (HCDZ) is represented by the blue line, and the lower current density
zones (LCDZ) are shown in green. Within each phase of the ripple, both fall to zero, failing to meet the minimum threshold for plating.
The more extreme the ripple fluctuations, the greater the impact on finishing quality.
This chart now compares the unfiltered ripple from a 6-pulse SCR with the performance of a switch-mode rectifier.
As we’ve already seen, with each ripple, the SCR power supply falls from 950+ ASF down to zero in both LCDZ and LHDZ. This shows that the plating action is constantly
stopping, the peaks are using excessive material and power, and the troughs are dropping below the minimum threshold.
In contrast, the switch-mode rectifier is achieving a steady 314-460 ASF. And unlike SCRs, the power supply never drops to zero.
Down time from High Ripple vs Low Ripple Power Supply
The impact of improved power supply and plating quality on production
By improving the power supply — reducing to low ripple using a switch-mode rectifier — throwing power is improved.
Plating on low current density zones will be approximately 15% thicker, accelerating processes and reducing energy consumption accordingly.
There is a reduction in grinding time and effort needed for high current density zones, with approximately 12.7% less material to be removed — a significant reduction in wasted materials, while cutting labour costs and production time.
This is especially valuable when plating with hard chrome on expensive automotive and aerospace components.
Awkward and complex shapes can be plated with greater success and efficiency.
In this example, using a silicon-controlled rectifier resulted in no plating to the central core surface of the helix. Once this was exchanged for a KraftPowercon switch-mode rectifier, the entire component was successfully plated — only a minimal amount of finishing was needed to remove the burn on the outer areas.
If, using a switch-mode rectifier, a batch can be plated with higher quality in a shorter time than when using a conventional rectifier, the outcome will inevitably be a reduction in man-hours, energy costs and chemical supplies used.
MEMBER’S THIRD PARTY INSPECTIONS
By Chris Mansfield - QUALICOAT Chair
A lot has been said about coating quality when it comes to QUALICOAT, but how does the Association justify these claims? It begins with Member’s willingness to ‘be the best’ in all that they do, which impacts quality, in addition to cutting edge research and education within Member’s businesses and the Association. Then there are mandatory, twice yearly, unannounced third party inspections.
British Standards are well known and often used across the globe to recognise a minimum ‘standard’ for manufacture or service. By specification of a standard you are asking for a product or service that should fulfil its duty in use in any industry. However, as a specifier you
rely on the credibility of the supplier to ensure they maintain the standard by checking and testing of products and processes. The same can be said for many other global standards.
If a supplier fails to meet the level of specification within a given product, often a failed product can be replaced, but what happens when this cannot be achieved? Usually lengthy legal challenges take place. Citing architectural powder coating as an example, it is not possible simply to remove the product and replace. Often the final position for such installations is somewhat of a compromise. As we all know, it is better to get it right to start with, which is the intention for any specifier.
Turning to third party accreditation, which is a process that demonstrates compliance, protecting both the specifier and the client, is this not something that we should be insisting on?
Simply put, third party accreditation invites an independent person, or company, the right to undertake
a process and product review to ensure the product or service meets the quoted specifications. The result gives the client confidence that the product will fulfil their specified needs whilst the supplier is also qualified as a supplier of quality product. Currently this is offered by a consultant who’s additional cost is added to the project.
The Association QUALICOAT has placed third party accreditation at the heart of their architectural powder coating specification. In the UK & Ireland the specification is managed by ‘QUALICOAT UK & Ireland’ with the association based in the Midlands. Currently there are 27 licensed coating Members across the UK & Ireland together with additional licensed Members who supply pretreatment systems and powder suppliers.
So what is the QUALICOAT Specification and how does it differ from the BS EN 12206 standard for powder coating? First of all it is fair to say that the much smaller BS EN standard is largely covered by the much larger and more up to date QUALICOAT Specification.
Chris MansfieldQUALICOAT UK & Ireland Chair
The powder coating line.
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Powder Inspection Kits Complete solutions for measuring powder coating before and after cure are available
The difference is that the QUALICOAT Specification is far more precise in giving details of process and process control offering a far better consistency in quality output.
So, who writes this more detailed specification? Surprisingly it is the very members themselves acting in working groups consisting of members across the globe. Why? In using industry leaders in conjunction with independent test houses puts the Association at the cutting edge of of research into sustainable architectural powder coating. All updates to the Specification are a result of detailed research by dedicated working groups.
We have all said at sometime ‘put your money where your mouth is’, well this is what QUALICOAT members do on a regular basis. They not only sign up to a more onerous QUALICOAT Specification when they become members, but also agree to inviting in and paying for unannounced independent audits from a third party company. Failing an inspection can mean the loss of QUALICOAT licence status where the coater must remove all reference to QUALICOAT in their business dealings. All current QUALICOAT licence holders can be checked on the main qualicoat.net website and on the qualicoatuki.org website.
IFO from Germany are QUALICOAT UK & Ireland’s nominated independent test house who are often in the UK to undertake twice yearly unannounced inspection of coating members.
Each QUALICOAT member prides themselves on offering high quality coating, so any QUALICOAT licence holder coater not only signs up to offer the enhanced specification but also carries credibility in one of the worlds most wide reaching specification in building construction.
Powder being applied to aluminium profiles.
contaminant content to ensure the longest possible surface coating life expectancy. This specification is now live and open to specifiers to use.
But, it doesn’t stop there, to ensure vertical integration with quality powder producers and aluminium pretreatment systems providers, both these supply markets have to become QUALICOAT licence holders to be able to supply licensed architectural powder coaters and follow a similar third party inspection regime. Quality products supplied to licensed powder coaters who offer possibly the best powder coating finish specifiable.
In the Associations pursuit in offering the highest quality architectural powder coating, it has launched QUALICOAT 3.0. Over the last decade as we use more recycled aluminium the Association has recognised that poor quality recycled content does affect the sustainability of the powder coating. A QUALICOAT 3.0 specification targets the aluminium processor to ensure that their output of extrusion or sheet aluminium reaches strict tolerances for both process and
The up-to-date QUALICOAT Specification is freely available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.
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JOIN US AS WE CELEBRATE
100 YEARS
THE IMF ARE 100 YEARS
OLD
IN 2025
In 2025 the Institute of Materials Finishing is celebrating our 100 birthday.
Founded in 1925 as the Electrodepositors Society to serve the electroplating industries, we became the Institute of Metal Finishing in the 1950’s. In 2012 we re-badged ourselves as the Institute of Materials Finishing, to better reflect our involvement with all aspects of surface engineering.
Our celebrations begin in February 2025 at the Surface World exhibition, with a centenary dinner taking place on the first evening, Wednesday 26th February 2025.
Tickets will be £40 per person or you can take advantage of the Early Bird Offera table of 10 for £375.
There will be a 3 course dinner followed by entertainment.
Please let Helen know soonest if you would like to attend by email: helen@materialsfinishing.org.
Further events are being planned throughout 2025, which we are sure will interest and engage all our members. Please keep an eye out for announcements in future editions of IMFormation! Please try to join us as we mark our Centenary!
SHORTLIST ANNOUNCED FOR THE BRITISH COATINGS FEDERATION’S 2024 AWARDS
The British Coatings Federation (BCF) are pleased to announce the shortlisted entries for the 2024 Awards. Following a series of judging days conducted by an independent panel of judges in each category, they have reached a carefully selected shortlist from a wide variety of high-quality entries.
BCF CEO Tom Bowtell commented: ‘The competition was really strong again this year, perhaps one of the strongest ever with over 70 entries, so all the companies who made the shortlist can be extremely proud of their achievements.
It was also fantastic to see such growing interest across all the award categories, which really showed diversity, innovation, and entrepreneurship across the board. We are especially pleased with the number of entries for our individual
awards, particularly the Apprentice and Young Leader of the Year categories, as the BCF continues to look to the next generation to shape our future and careers outreach through our Coatings NextGen Council.’
The winners will be announced at the Awards dinner on Wednesday 6th November 2024 at The Principal, York.
Sustainable Innovation: Multinational Award shortlist: Crown Paints
Sherwin-Williams Protective & Marine Sun Chemical
Scan & Spray
Dynamic Contour Detection
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Sustainable Innovation: SME Award shortlist:
Belzona
Mylands
Race to Net Zero Award shortlist:
Anstey Wallpaper Co
Crown Paints
Customer Service: Multinational Award shortlist:
AkzoNobel
Crown Paints
Siegwerk
Customer Service: SME Award shortlist:
Anstey Wallpaper Co
HMG Paints
Thermaset
Excellence in Training Award shortlist:
AkzoNobel
AkzoNobel – Dulux
Belzona
PPG Architectural Coatings UK
Diversity and Inclusion Award shortlist:
AkzoNobel
Crown Paints
PPG Architectural Coatings UK
Young Leader of the Year Award shortlist:
Helen Anderton, Inx International UK
Jo Douglas-Harris, Venator
Catherine Friar, Hexigone Inhibitors Ltd
Sophie Holliday, Crown Paints
Robyn Smith, Crown Paints
Corporate Social Responsibility: Multinational Award shortlist:
AkzoNobel – Dulux
Crown Paints
PPG Architectural Coatings UK
Corporate Social Responsibility: SME Award shortlist:
Belzona
Rakem
Seagulls Re-use
Marketing Campaign of the Year Award shortlist:
AkzoNobel - Dulux
PPG Architectural Coatings UK
Valspar
Apprentice of the Year Award shortlist:
Veejay Bachetta, AkzoNobel Decorative Paints
Elliott Taylor, AkzoNobel Industrial Coatings
Oliver Williams, Thermaset
Student of the Year Award shortlist:
Catherine Gibson, PPG Architectural Coatings UK
James Scullion, Tor Coatings
Isla Taylor, HMG Paints
Coatings Care Overall Best Performer Award shortlist:
AkzoNobel Decorative Paints - Ashington
AkzoNobel Packaging Coatings - Birmingham
Farrow & Ball
Teal & Mackrill
Coatings Care Progress Award shortlist:
Pronto Industrial Paints
Pulse Printing Products
Steyport
Tor Coatings
Bookings are now open. Information on the Award categories and how to book can be found here: https://coatings.org.uk/page/BCFAwards2024.
The BCF would like to thank everyone who has submitted entries for this year’s Awards, and also to the judges and this year’s sponsors: Stort Group, BASF, Verlingue, BioCote, Xyntra, Fenton Packaging and Tronox for their support.
Email: info@bcf.co.uk
Visit: www.coatings.org.uk
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Advancing Protective Coatings: THERMAL METAL SPRAYING AND THE TRAINING SHAPING THE INDUSTRY’S FUTURE
Thermal Metal Spraying
Thermal metal spraying has emerged as a crucial technique in the field of protective coatings. This innovative process involves the application of molten or semi-molten metal onto a surface, creating a hardy protective layer that shields against wear, corrosion, and extreme temperatures.
The versatility and effectiveness of thermal metal spraying is what makes the technique stand out. Unlike traditional coating methods, it allows for the application of metals and alloys – primarily zinc and aluminium - onto various substrates. This adaptability makes it a crucial tool for protecting a wide variety of materials, including plastics, ceramics and metals, from the harshest environmental conditions.
Whilst there are a range of techniques and equipment utilised in thermal metal spraying, the process always begins by heating a metal feedstock (which can be in powder,
rod or wire form) to a molten state. This molten material is then propelled onto a surface using a high-velocity stream of gas or air. The particles flatten and then cool rapidly upon impact, forming an adherent, solid coating that offers exceptional resistance to both corrosion and mechanical wear.
Thermal metal spraying has seen growing popularity in the protective coatings industry - not only for its effectiveness, but also for its sustainable nature. The process generates minimal waste, and many of the coatings applied are recyclable, aligning with the growing demand for environmentally friendly industrial practices.
Spearheading the growth of thermal metal spraying is Metallisation, the sole UK-based manufacturer and global supplier of thermal metal spray equipment. Their Engineering Director, James Newton, had this to say about their place in the protective coatings industry:
“Thermal metal spraying is a cornerstone of modern protective coatings, offering unmatched durability and adaptability across industries. At Metallisation, we’re at the forefront of advancing these technologies, ensuring that our equipment not only meets but exceeds the stringent demands of today’s ever-growing applications.
As we continue to innovate, our focus remains on delivering solutions that enhance the longevity and resilience of critical infrastructure worldwide.”
Given the increasing recognition of its benefits, and the expansion of companies like Metallisation that specialise in the sector, there is a growing need for skilled professionals in the field of thermal metal spraying. Mastery of this technique opens doors to a wide range of opportunities in a booming sector of the protective coatings industry.
Corrodere Academy has recognised this need and developed a comprehensive training course designed to equip professionals with the practical skills and knowledge required to excel in thermal metal spraying. Their course offers in-depth instruction coupled with integral hands-on experience, ensuring that participants gain a thorough understanding of the process and its applications. Metallisation’s James Newton recognises the quality instruction Corrodere has to offer, and the vital role of first-rate training in the industry:
“In partnership with Corrodere Academy, the Home of Train the painter, we are excited to deliver accredited Thermal Metal Spraying applicator training. This collaboration combines our technical expertise with Corrodere’s renowned training programmes, ensuring that professionals
are equipped with the skills and knowledge necessary to excel in this critical field. Together, we’re committed to fostering the next generation of industry leaders who will set new standards in protective coatings.”
The Thermal Metal Spray Application course is particularly pertinent for those contracted to Network Rail. According to new NR/L3/CIV/040 specification requirements, all personnel conducting thermal metal spray coating application must be “tested and approved in accordance with BS EN ISO 14918”. The new requirements are due to become mandatory on the 1st of September 2024; at present, Corrodere Academy is the only training provider offering a course which adheres to these specific requirements.
For those subject to these new specifications – or those simply looking to advance their careers in the protective coatings industry – undertaking the Thermal Metal Spray Application course is not just an advantage, but an essential. To ensure you’re equipped with the expertise needed to stay ahead in this dynamic field contact Corrodere Academy.
Telephone: +44 (0)1252 732 236
Email: info@corrodere.com
Visit: corrodere.com
The Vital Role of Trade Shows in the Surface Finishing Industry: A FOCUS ON SURFACE WORLD
The surface finishing industry is a cornerstone of modern manufacturing, encompassing processes like cleaning, coating, plating, anodising, galvanizing and polishing that are essential for enhancing the appearance, durability, and performance of products across various sectors. In this highly specialised and technical field, trade shows such as Surface World play an indispensable role, acting as an essential platform for innovation, networking, and business growth.
Showcasing Innovation and Technology
Trade shows are crucial for driving innovation within the surface finishing industry, and Surface World stands out as a premier event in this regard. As technological advancements continue at a rapid pace, Surface World provides companies with the perfect venue to unveil their latest products, processes, and innovations to a focused audience. Whether it’s the introduction of a new electroplating technology or a breakthrough in eco-friendly coating materials, Surface World offers a critical opportunity for showcasing cutting-edge solutions.
For attendees, Surface World is an invaluable opportunity to see the future of the industry firsthand. The event allows them to explore the latest technologies that could revolutionise their operations, often through live demonstrations and hands-on experiences. This direct exposure to innovative solutions accelerates the adoption of new technologies, helping companies maintain a competitive edge in a fast-evolving market.
Facilitating Networking and Collaboration
In the surface finishing industry, relationships are key. Surface World excels in bringing together a diverse group of stakeholders, including manufacturers, suppliers, researchers, and end-users, creating a rich environment for networking and collaboration. This event provides a rare opportunity for industry professionals to meet face-to-face, exchange ideas, and forge new partnerships. The connections made at Surface World often lead to longterm business relationships and collaborative projects.
Market Research and Competitive Analysis
Surface World also serves as a vital tool for market research and competitive analysis in the surface finishing industry. This event offers a comprehensive overview of market trends, customer preferences, and the competitive landscape. By attending Surface World, companies can gather real-time insights that inform their strategic planning and product development efforts.
Surface World 2025 - Wednesday 26th & Thursday 27th February
The Surface World Trade Show is an exciting event that brings together professionals from the surface treatment and coating industries, providing an excellent opportunity to explore, learn, and collaborate in this ever-evolving sector. Discover the latest trends, advancements and innovations in surface treatment and coating techniques. Find practical and effective solutions to enhance the durability, aesthetics, and performance of surfaces. Connect with manufacturers, suppliers, and fellow industry peers to build valuable business relationships.
New and used vibratory finishing machines and systems from 2 litres to 4000 litres
Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb
Liquid / powdered / paste compounds
Abrasive finishing wheels
Vibratory separators / sieving machines and re-meshing service
Repairs and relines
Effluent water treatment systems
Redundant machines purchased
Consultancy
Subcontracted finishing and industrial sieving services
SHARMIC FOR FAST, FRIENDLY SERVICE
Experienced Engineers After sales technical support Nationwide deliveries
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Email: info@sharmic.co.uk www.sharmic.co.uk
PosiTector ® Inspection
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Environmental Conditions Probes
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n 1/2” NPT n Infrared
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Observing the offerings and strategies of competitors is another critical aspect of trade show participation. By understanding the competitive landscape at Surface World, companies can better position themselves in the market, identify opportunities for differentiation, and refine their business strategies.
Business Development and Lead Generation
One of the most significant benefits of participating in Surface World is the potential for business development and lead generation. The event attracts a highly targeted audience of professionals who are actively seeking solutions and services in the surface finishing industry. Exhibitors can engage directly with potential customers, discuss their specific needs, and present tailored solutions.
The concentrated environment of Surface World often leads to more qualified leads and accelerates the sales process. Face-to-face interactions help build trust and rapport, which are crucial for closing deals and establishing long-term business relationships.
Education and Professional Development
The surface finishing industry is technically complex, and staying informed about the latest advancements is crucial for professionals in the field. Surface World provides a robust educational component where industry experts share their knowledge on a broad range of topics, including new technologies, regulatory updates, sustainability, and quality control.
For attendees, these learning opportunities at Surface World are invaluable for enhancing their expertise and staying ahead of industry trends.
For companies, contributing to these educational efforts can position them as thought leaders and strengthen their influence within the industry
Promoting Sustainability and Best Practices
As environmental concerns grow, the surface finishing industry faces increasing pressure to adopt sustainable practices. Surface World plays a critical role in promoting sustainability by highlighting green technologies, eco-friendly materials, and best practices that reduce environmental impact.
Exhibitors at Surface World use the event to demonstrate how their products and processes align with sustainability goals, appealing to customers who prioritise environmental responsibility.
Share - Learn - Connect
Trade shows like Surface World are more than just exhibitions; they are
dynamic hubs of innovation, collaboration, and growth within the surface finishing industry. By offering a platform to showcase new technologies, foster networking, conduct market research, and promote sustainability, Surface World plays a critical role in helping companies navigate challenges and seize opportunities in this ever-evolving field.
Mark your calendars for the 26th and 27th of February 2025, and join industry leaders in Hall 11 at the NEC in Birmingham to experience firsthand the advancements shaping the future of surface finishing.
Surface World 2025:
Share - Learn - Connect - Shape The Future
For more information about Surface World 2025, please contact Nigel Bean: nigelbean1@aol.com
GALVANIZERS ENSURE SUSTAINABLE TRANSPORT HUB IS FIT FOR FUTURE
A galvanizing company, which boasts the largest bath in the UK, has collaborated with a series of businesses to futureproof the Arle Court Transport Hub in Cheltenham.
Worksop Galvanizing Ltd, part of Wedge Group Galvanizing Ltd, joined forces with Billington Structures, BDP, and Kier Construction, to complete the state-of-the-art transport project, commissioned by Gloucestershire City Council.
Mark Bingham, Materials Planning, Subcontract Fabrication & Painting Manager at Billington Structures said: “As part of a
wider £26 million project set to enhance and advance the transport facilities in Cheltenham town centre, we designed, fabricated, and installed a fully galvanized steel-framed multi-story car park. Not only is it set to boost the sustainable transportation services within the area, but it’s also an architectural highlight – with steel beams and columns left exposed to add an industrial feel to the project (and provide potential scope for future expansion).”
Arle Court Transport Hub measures a whopping 48m wide by 146m long, and its entire frame was fabricated using a total of 1,200 tonnes of steel. It promotes greater sustainable transport options for the town - such as, doubling the available car parking spaces to 1,000, enhancing the existing park-and-ride service, offering additional bus networks, and providing better connections to walking and cycling routes.
“After fabrication was complete, we sought the support of Worksop Galvanizing to futureproof the components ready for erection,” Mark added. “As the structure was exposed to the elements, a robust and durable coating was required to protect it from rust and corrosion for decades to come.”
Housing the largest galvanizing bath in the UK measuring 21m long, Worksop Galvanizing was able to galvanize the 16m steel beams, ensuring they were entirely and completely coated in molten zinc at temperatures around 450C.
Brad Gozzard, Sales Manager at Worksop Galvanizing, concluded: “Galvanizing was the perfect solution for the Arle Court Transport Hub - not only does it look fantastic, but it promises that the steel components will be preserved and protected from corrosion for more than 70 years without maintenance.
“It’s always a pleasure to work with Billington Structures. And with so many moving parts to a project of this size, it was paramount that we all worked together to get it over the line in time to achieve ultimate success. The entire team was a joy to work with, and we’re delighted with the results.”
Worksop Galvanizing Ltd is part of Wedge Group Galvanizing Ltd, the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service. For further information, please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.
WEDGE GROUP GALVANIZING
Your Galvanizing Partner
Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. With 14 plants across the UK, Wedge Group Galvanizing is the UK’s largest hot dip galvanizing organisation offering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams.
info@wggltd.co.uk T: 01902 601944
Head Office: Stafford Street, Willenhall, West Midlands, WV13 1RZ
CAPITAL INVESTMENTA THREAT OR AN OPPORTUNITY?
The intuitive answer is that most enterprises would view a capital investment as an opportunity and that of course is what it should turn out to be if all goes as planned. The opportunity to increase output, reduce unit costs and ensure consistent levels of product quality. These are the primary reasons on which returns on investment are projected and expenditure justified. However, in the background lies a latent threat to the business if the project is not completed and put to work on time and on budget. It is likely that future commitments have been made to supply product to meet key customer demand and if this cannot be properly satisfied the consequences to both the financial and reputational standing of the business can be serious.
So potentially there is a lot at stake, on the one hand the bright profitable future envisaged when the decision to invest was made and on the other the potentially serious consequences of the project reality not living up to expectations. In all projects it is worthwhile to carry out the classic SWOT analysis, many will be familiar
with this technique when comparing their products with those of their competitors but perhaps not so familiar in this application. At Plating Line Advice, we believe it is also a useful technique when assessing key project decisions and especially when comparing possible suppliers of capital equipment.
What is a SWOT analysis?
SWOT is an acronym that stands for Strengths, Weaknesses, Opportunities, and Threats. A SWOT analysis would be used by project teams during strategic planning to identify what their project is doing well, where it can improve, what are the risks and how it fits in the investment landscape. It can also be applied with great effect at the supplier selection level.
Components of a SWOT analysis
Strengths
Strengths are an assessment of the project’s or supplier’s attributes that give it an advantage over other alternatives.
Opportunities
Opportunities are usually dependent on the success of the project and can range from supplying to new markets, improving quality, cost reduction etc. often driven by unmet customer needs that the business has identified.
Weaknesses
The weaknesses component of the SWOT analysis is an assessment of the project’s or supplier’s attributes that
put it at a disadvantage when compared to alternatives. For example, a weakness that could be a key consideration is a lack of previous experience in the realisation of specialised turnkey projects or weak financial ratings.
Threats
Threats are typically factors impacting the project or supplier. These factors can be anything ranging from limitations of available resource to emerging technology. Ultimately, these threats are the obstacles facing the business and what could adversely affect the project outcome. The benefits of carrying out the SWOT are summarised by the saying “Forewarned is forearmed” which dates back in Britain to at least 1592 and means “prior knowledge of possible dangers or problems gives one a tactical advantage”.
The conclusion being, that to ensure the opportunity presented by the decision to invest is realised to its full potential the possible risks should be identified in advance and steps taken to eliminate them or at least mitigate their impact.
This philosophy is at the heart of our approach, bringing to bear 45 years’ experience of project realisation with the objective on ensuring “a happy landing every time” for your project.
“Peace of Mind through Confidence”
Telephone: 07481 322263
Email: will@plating-line-advice.com
Visit: www.plating-line-advice.com
First for Sustainability
With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.
RÖSLER UK WORKS WITH PRATT AND WHITNEY TO OPTIMISE PART FINISHING
Rösler UK is pleased to announce that it has been working closely with leading aerospace OEM Pratt and Whitney to replace an old robot shot blasting system used to prepare surfaces of intricate features of rotating components, prior to plasma spray application of coatings, with a more agile solution with an emphasis on optimised process control.
Rosler’s shot blasting concept for Pratt & Whitney optimises process control as it is a closed loop system which measures and allows for adjustment of key process variables (KPVs) and requires less input from operators, meaning greater efficiency and cost savings.
Shot blasting technologies are indispensable in the aerospace industry for preparing and finishing the surfaces of metal parts and components. The process involves propelling abrasive materials at high speeds to clean, strengthen, or polish metal surfaces, effectively removing impurities. The resulting textured and uniform surface is essential for ensuring coating adhesion and resistance to wear/heat/ corrosion, which are critical in the high- performance environment of aerospace applications.
Tony Pugh, Aerospace Projects Manager at Rösler UK says, “When looking to replace the old robot shot blasting system at the Christchurch Engine Centre, an aviation maintenance, repair, and overhaul centre, Pratt and Whitney were interested primarily in a system that would give them better process control and which would ultimately lead to consistent results in respect of surface texture and therefore coating adhesion. Our shot blasting concept optimises process control as it is a closed loop system which measures and allows for adjustment of key process variables (KPVs) and requires less input from operators, meaning greater efficiency and cost savings.”
In the context of a shot blasting system, being closed loop not only allows for the accurate measurement and adjustment of KPVs, but minimises waste and environmental impact by continuously cycling the media through the system. It also includes mechanisms for cleaning and reconditioning the media, ensuring that it remains effective for consistent surface treatment results. Such systems are highly efficient and sustainable, making them ideal for operations requiring stringent cleanliness and surface preparation standards as is the case with Pratt and Whitney and other aerospace OEMs.
Tony Pugh continues, “The KPVs Rölser’s shot blasting system measures and
Mass Finishing
Efficient systems engineering and innovative technologies – powerful and economical
Shot Blasting
Individual systems engineering and intelligent process solutions –reliable and energy efficient
AM Solutions
The full solution provider for 3D post processing equipment and 3D printing services
Intrinsically Safe
• 20 measurement channels
• Paint & Powder coating
• Includes Phoenix Factor cure index calculation
• Detect
and defects
• Spot transport problems
• Identify oven damage
dipping baskets with wire mesh and perforated metals. Titanium anodising baskets made to order and refurbished.
Titanium Fasteners and Turned Parts
Many of the original fixtures and wire forms designed by BEMCO are still common use to this day.
Wide range of UNC and metric threaded bolts, screws and hexagon nuts available from stock. Other sizes are available and made to order. Titanium anode hooks, anodising ancillaries and other turned parts are also available.
PVC Coatings
QUALITY ENGINEERING BUILT TO LAST
Tanks and Fabrications
For over a quarter of a century BEMCO has led the field in the design and manufacture of equipment for the Surface Finishing Industry.
Where practical any product mentioned can be PVC covered in our renowned “Super Beckon”. Our coating and stripping facilities are available on sub-contract basis. Collection and redelivery can be arranged if required. Other finishes including Halar and Flurene 177 available on request.
Tanks, vessels, ducting, frames and pipework designed and constructed in wide of metals and plastics. Coded welding and fabrication service available to meet clients specifications including ASME IX particularly Titanium, Stainless, Inconel/ Incoloy.
ID Tags
Our products are used daily in the Aerospace, Automotive, Medical, PCB, Electronics and Engineering Industries throughout the UK, Europe and Globally.
A company built on integrity and reliability, actively developing new products to enhance our existing range.
Many of the original fixtures and wire forms designed by BEMCO are still in common use to this day.
What We Do:
Heaters
Corrosion resistant sheaths in Titanium, Mild Steel, Stainless Steel, Teflon and Lead available from stock in 1-18kW loadings, for over-the-side and through tank wall immersion, with or without thermostatic control. Separate thermostats and pockets. Flanged and screwed versions available.
Jigs and Fixtures
For electroplating, anodising, paint and electroless applications. Standard designs and custom built jigs are our speciality. Quick prototypes and fast turn round refurbishing service is offered.
Coils and Thermal Panels
Maintenance free heating and cooling of all types of process solutions, chemicals and foodstuffs. Thermal panels and coils are available in Titanium, Stainless Steel, Mild Steel and Inconel/Incoloy. Both panels and coils are sized and designed to suit the size of process tanks.
Anode Baskets and Cages
Titanium baskets with a variety of meshes for Nickel, Copper and Acid-zinc plating. Heavy gauge Mild Steel cages for Cyanide-zinc. Complete range of dipping baskets with wire mesh and perforated metals. Titanium anodising baskets made to order and refurbished.
Titanium Fasteners and Turned Parts
Wide range of UNC and metric threaded bolts, screws and hexagon nuts available from stock. Other sizes are available and made to order. Titanium anode hooks, anodising ancillaries and other turned parts are also available.
On all of our jigs we provide an ID tagging system that allows customers to identify the correct jigs when repeat orders are placed. This means you can simply quote ID tag number and we will know exactly what you want. The tags supplied can attached to frames, crossbars, coils, panels or stems. The tags will remain visible even after electroplating, anodising or painting. Also it allows customers easily see which part goes on each specific contact when loading a jig.
PVC Coatings
Where practical any product mentioned can be PVC covered in our renowned “Super Beckon”. Our coating and stripping facilities are available on sub-contract basis. Collection and redelivery can be arranged if required. Other finishes including Halar and Flurene 177 available on request.
Tanks and Fabrications
Tanks, vessels, ducting, frames and pipework designed and constructed in wide range of metals and plastics. Coded welding and fabrication service available to meet clients specifications including ASME IX particularly Titanium, Stainless, Inconel/Incoloy.
ID Tags
On all of our jigs we provide an ID tagging system that allows customers to identify the correct jigs when repeat orders are placed. This means you can simply quote the ID tag number and we will know exactly what you want. The tags supplied can be attached to frames, crossbars, coils, panels or stems. The tags will remain visible even after electroplating, anodising or painting. Also it allows customers to easily see which part goes on each specific contact when loading a jig.
ID Tag Machine
Elcometer’s CONTRACTOR and PERFORMANCE abrasive blast equipment is engineered to last longer, work harder & perform better.
dry abrasive blast machines | precision media valves blast hose | blast nozzles | personal protection equipment
Surface World - Changed background CB.indd 1
Celebrating 40 years in business
This year, marks five decades as an independent powder coating specialist. We are proud to have one of the largest ranges of stock powder coatings in the UK, available for next day delivery. We have thousands of satisfied customers across diverse markets including construction, agriculture, leisure and retail as well as renowned architects and design houses.
design and flow characteristics, pressure drop and steam hammer considerations are virtually eliminated. Standard BEMCO panels measuring 750 x 600 mm wide and incorporating two 15” (380mm) long ¾” BSP connections, are available in Titanium and Type 316 Stainless. Other sizes and terminations can be supplied on request. Fixing straps / brackets and liquid level shrouds can also be fitted. Each panel is 150lb (10 bar) rated and hydraulically tested prior to delivery.
Thermal & Cooling Panels
BEMCO Thermal Panels are double embossed and constructed of Titanium or Stainless. They offer more efficient regulator of process solutions than traditional coiled systems.
Consider the Benefits:- Thermal Panels occupy less than one third of the space taken up by conventional coils of equivalent output. This means that more space is available for extra throughput or for improving tank layout. Moreover because of their narrow profile (less than ½” deep) they can be slotted into the narrowest of apertures.
Other benefits include the reduced possibility of mechanical or electrical damage (arcing), because of their relative size, and increased resilience to damage or deformation by nature of their construction. They are equally suitable for heating as they are for cooling and entirely compatible with most conventional media (e.g. steam, high pressure hot water, thermal oil, glycol, chilled and mains water etc.).
Because of their design and flow characteristics, pressure drop and steam hammer considerations are virtually eliminated. Standard BEMCO panels measuring 750 x 600 mm wide and incorporating two 15” (380mm) long ¾” BSP connections, are available in Titanium and Type 316 Stainless.
Other sizes and terminations can be supplied on request. Fixing straps / brackets and liquid level shrouds can also be fitted. Each panel is 150lb (10 bar) rated and hydraulically tested prior to delivery.
the solution is more accurate, while the absence of non-conducting layers results in greatly increased transfer efficiency. Titanium has proved particularly suitable for heating and cooling coils in the Metal Finishing and Chemical Industries. Its lightness, strength and resistance to corrosion in many solutions means long and trouble free operation with very easy installation.
BEMCO have been overcoming problems of heat transfer in aggressive environments ever since the introduction of Titanium metal to the Surface Treatment and Chemical Processing Industries and our heating and cooling coils have led the field for maintenance-free attemperator of process solutions, chemicals and foodstuffs. Titanium, Incoloy, PTFE, Stainless and Carbon Steels are included in our wide range of materials.
For our customers’ convenience the standard BEMCO Titanium coil is offered. It has been designed for vats with depths of 2 to 3 feet. Two or more coils can be installed to give the heating (or cooling) performance required.
BEMCO coils are all designed to provide high efficiency vat heating and cooling with lower initial costs than water jacket systems. Control of the solution is more accurate, while the absence of non-conducting layers results in greatly increased transfer efficiency. Titanium has proved particularly suitable for heating and cooling coils in the Metal Finishing and Chemical Industries. Its lightness, strength and resistance to corrosion in many solutions means long and trouble free operation with very easy installation. We are always pleased to advise on installation for liquid phase heating or cooling and to fabricate / supply to meet special requirements.
Custom built coils can be supplied, side mounted, base mounted or spirally wound complete with any type of inlet / outlet terminations and liquid level shrouds if required. All BEMCO coils are hydraulically tested at 450 p.s.i./ 30 bar, prior to delivery unless otherwise specified.
For more information please contact BemcoTelephone: 0121 236 5868 Email: info@bemco.uk.com
Trivalent Decorative Chromium Plating
SurTec 883 XT - Trivalent Decorative Chromium Process
Identical colour values as chromium(VI) surfaces
Integration into existing lines possible
Excellent layer thickness distribution between 0.2 and 0.4 μm
SurTec 851 - Exclusive Satin Nickel Finish
Semigloss & non-reflecting nickel coatings with extreme uniform finish
Long bath lifetime due to using a continous system
Broad range of satin effects to match automotive OEM requirements
SurTec 866 - Bright Acid Copper Process
For extremely bright copper deposits with excellent levelling
Well suited for parts with deep recesses or complicate shapes
Very efficient additive system with low maintenance cost
FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS
Centuries of smart solutions have paid off. At HangOn knowhow and industrial coating process experience run deep, which means that they quickly find the smartest solutions that give you the best result.
HangOn’s R&D is constantly focused on finding new solutions for your challenges. Sometimes they come up with answers before questions arise and solve yet unidentified problems. They are happy to provide advice on how to make your process more efficient, and can provide calculations that show exactly how much money you save or make with our smart solutions.
“Smart thinking is never stupid. HangOn focus on small solutions that make a big difference for your business. What you do with the resources saved, well, that is up to you.”
HangOn keeps on growing – with new colleagues, new technological possibilities and new smart solutions. Regardless of how big they grow, they will never grow apart – and will always grow with you. Always close, only a phone call away and delivering as promised, if not more.
Global presence
HangOn is present all over the world, with distributors in more than 40 countries. They are continuously developing their international operations to meet customer’s needs. The HangOn headquarters, R&D, production and main distribution hub are located in Hillerstorp, Sweden.
To offer superior logistics, their distribution hubs are strategically located around the world.
Patents
HangOn are constantly inventing new smart solutions while developing their products.
Many special projects for specific customers and products lead to solutions with wider applications. These often have the potential to make the coating industry much more efficient, which is why they apply for patents and design patents.
All of this ensures HangOn have the customer at the heart of their operation.
Telephone: 01547 540573
Email: sales@hangon.co.uk
Visit: www.hangon.com/en
The spectro2 family success story continues –
COLOUR QUALITY CONTROL OF SMALL PARTS MADE EASY WITH THE NEW SPECTRO2GO XS
The colour and appearance of a product are key factors in the decision-making process for all of us. Whether buying a car or simply shopping in the supermarket: for 85% of shoppers, colour is a key reason why they buy a particular product. To meet all requirements associated with the wide range of products to be tested, BYK Instruments is expanding its product portfolio of portable Spectrophotometer.
Launched in 2018, the spectro2guide was a novelty on the market in several respects. From the vertical design, whose form follows function and ensures that the large touchscreen is always in view, to the combination of 3 measuring principle in One: Colour - Gloss - Fluorescence. In 2020 and 2021, the spectro2guide PRO followed with increased accuracy for the exact measurement of deepest black as well as the spectro2go, which represents the entry into the spectro2 family. The spectro2go XS with a reduced measuring aperture (ø 5 mm) for colour quality control of small parts now completes the family.
What they all have in common is the intuitive icon-based menu and the
integrated camera, which shows a live preview of the measuring spot to ensure precise positioning – even on the smallest samples. Along with the other members of the spectro2 family, the spectro2go XS uses innovative, high-performance LED technology as its light source. Due to its outstanding performance, the short-term, longterm and temperature stability as well as the homogeneous illumination of the measuring spot are unsurpassed in the industry. This results in outstanding accuracy and excellent Inter-Instrument Agreement of dE94 < 0.11.
Telephone: +49 8171 3493-0
Email: info.BYK.Gardner@altana.com
Visit: www.byk-instruments.com
MEASURING THE ZINC PLATING ON NAILS WITH PHASCOPE® PMP10
Nails and other fasteners are coated to protect them against rust; the thickness of the zinc layer corresponds directly to how long they can resist corrosion. Extended warranties and constantly changing regulations make it more important than ever for the fastener industry to assess whether the quality of the plating meets relevant standards.
The following table compares the average values of the zinc thickness as measured with a PHASCOPE® PMP10 to measurements taken with an XRF system.
Tab.1: Comparison between coating thickness measurements taken by PHASCOPE® PMP10 and x-ray fluorescence.
Zinc plated nails show measurement areas A, B and C. (Courtesy of Poppers-Senco Ltd)
A wide range of fastener products (e.g. nails, screws, bolts, etc.) that are zinc plated, require testing to specification. Typically, this would be on hemispherical surfaces, threaded stems or cut ends. For non-destructive testing, one can employ either high-precision x-ray fluorescence (XRF) or the more costeffective phase-sensitive eddy current method. This method fulfils the requirements of the EN (DIN) 14592 classification. It is better suited than other electromagnetic methods because of its ability to measure electrically conductive coatings – even on rough surfaces – on a variety of substrates. It also offers great advantages in measuring small objects since the geometry of the part being measured exerts very little influence on the measurement itself.
Optimal measurement results require a special probe that enables small measurement areas on curved, rough surfaces. The handheld PHASCOPE® PMP10 instrument, used together with an ESD2.4 probe, is the ideal combination for this measurement task.
Besides the coating thicknesses, the values also show the distribution of the zinc layer over the nails, indicating the quality of the plating. The results further illustrate how well the PHASCOPE® PMP10 measurements correlate with those taken using x-ray fluorescence.
Measuring coatings on fasteners with PHASCOPE® PMP10
The handheld PHASCOPE® PMP10 and the probe ESD2.4 together form an affordable measuring system that provides good precision and accuracy in a portable unit for quick and reliable testing of zinc-coated fasteners.
For further information please contact your local FISCHER representative: Telephone: +44 (0)1386 577370 Visit: https://www.helmut-fischer.com/
Fig.2:
Fig.1:
CHOOSING THE CORRECT VAPOUR DEGREASING EQUIPMENT TO SUIT YOUR CLEANING PROCESS
Choosing the correct vapour degreasing equipment is crucial for ensuring the efficiency, safety, and effectiveness of your cleaning process. Envirotech Europe offer a full range of the latest ultrasonic vapour degreasing equipment, using the most up-to-date technology. We offer customisable systems with options such as full automation, including in/out roller beds, basket rotation or basket agitation.
Several key considerations need to be made to ensure your new equipment meets your specific cleaning needs such as, efficiency requirements, and regulatory compliance. Here are the main factors to consider:
Types of Contaminants and Parts
Identify the types of contaminants (oil, grease, flux, particulates) that need to be removed. Ensure the degreasing solvent and process are compatible with the materials of the parts being cleaned. Evaluate the complexity and
size of the parts. Complex geometries may require more sophisticated equipment to ensure thorough cleaning. Components with blind holes may require rotation on the equipment. Vapour degreasing solvents such as ProSolv® / ProSolv®5408e from Envirotech Europe feature high solvency power and have the ability to remove an array of common contaminates. These solvents feature low surface tension, ensuring the highest levels of cleanliness for even the most complex of components.
Production Volume and Throughput
Choose between batch processing units for smaller volumes or continuous processing units for high-volume operations. Consider the cycle time required to clean each batch or part and ensure it aligns with your production schedule. Vapour degreasing equipment provided by Envirotech Europe will achieve excellent levels of cleanliness in a matter of minutes, leaving components clean, rinsed and dried with no residue.
Solvent Selection and Regulations
Check the solvent is compatible with both components & equipment.
Consider solvents with appropriate boiling points, cleaning efficiency, and drying times for your specific application. Ensure the solvent complies with local and international environmental and safety regulations. In December 2022, 3M™ announced plans to stop producing per- and polyfluoroalkyl substances (PFAS) substances in its product line by the end of 2025. This phase-out affects the 3M™ Novec™ range of engineered fluids. Envirotech Europe offers the very latest vapour degreasing solvent chemistries helping to future proof your process, including the ProSolv® range of direct replacements for 3M™ Novec™ engineered fluids. If your organisation is using 3M™ Novec™ fluids, contact Envirotech Europe to discuss replacing these solvents.
ProSolv®5408e is produced in the UK and is compatible with most common alloys. It features high solvency power, low surface tension, is non-flammable, low risk phrase, Low GWP (global warming potential of 1) and zero ODP (ozone depletion potential). ProSolv®5408e offers excellent levels of cleanliness whilst meeting health, safety and environmental considerations. A PFAS-free, highperformance vapour degreasing solvent which ensures the highest levels of cleanliness.
FIRST AND STILL UNMATCHED IN DENSE PHASE
POWDER COATING
System Design and Features
Open-Top vs. Enclosed Systems: Open-top systems are simpler and less expensive but may have higher emissions. Enclosed systems offer better emission control and safety features. Determine if you need manual, semi-automated, or fully automated systems based on labour availability and consistency requirements. Ensure the equipment can accommodate the largest parts you need to clean and has the capacity for your production volume. Consider how long each cleaning cycle takes and how that aligns with your production schedule.
Cost and Return on Investment (ROI)
Consider the purchase cost of the equipment and factor in the cost of solvents, energy consumption, maintenance, and labour. Evaluate potential savings from reduced solvent usage, improved cleaning efficiency, and lower emissions.
Safety and Compliance
Ensure the equipment has adequate safety features to protect workers from exposure to harmful solvents. Verify that the equipment and process comply with relevant health, safety, and environmental regulations. Ensure the equipment has effective fume extraction to protect workers and comply with regulations. Equipment with advanced control systems can reduce the risk of human error and improve safety. For flammable solvents, ensure the equipment is equipped with appropriate fire suppression systems. Compliance with occupational health and safety regulations is essential to protect workers.
Energy Efficiency
Look for equipment with efficient heating and cooling systems to minimise energy usage and reduce solvent consumption. Equipment with efficient solvent recovery and recycling
can reduce operating costs and environmental impact. Envirotech Europe offers the latest low boiling solvents massively reducing energy consumption usage.
Supplier Support and Service
Technical support, reputation and experience: Choose a reputable supplier with experience in vapour degreasing. EnviroTech Europe has over thirty years of experience in the vapour degreasing and solvent cleaning industry. Ensure the supplier offers good technical support, training, and maintenance services. Check if the supplier can customize the equipment to meet your specific needs.
Testing, Validation and Other Considerations
Before committing to a purchase, conduct pilot testing with sample parts to ensure the equipment meets your cleaning requirements. Ensure the equipment can consistently meet the cleanliness standards required for your specific application. Envirotech Europe offer free testing & validation trials. Look for energy-efficient equipment designs to reduce operational costs. Ensure the system has effective emission control features, such as refrigerated coils or carbon absorption systems. Choose equipment that is easy to maintain and service to minimise downtime.
Conclusion
To select the correct vapour degreasing equipment, carefully evaluate your cleaning requirements, production needs, solvent compatibility, safety, and regulatory considerations. Collaborate with reputable suppliers to ensure you choose a system that provides optimal performance and compliance with all relevant standards.
Envirotech Europe supply a full portfolio of vapour degreasing equipment as well as the latest precision cleaning chemistries for both solvent and aqueous cleaning, including free qualification trials and free on-site technical visits to advise on your specific circumstances. Please visit our website to view specific vapour degreasing equipment and solvent cleaning solutions.
FURTHER INFORMATION
Visit www.envirotech-europe.com/ vapour-degreasing-equipment for information about uses and applications for all EnviroTech Europe products.
For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
Gas Process Burners
FD Series Packaged Oven/Dryer Burners
•Speci cally designed for process air heating applications in convection ovens and dryers
•High turndown/short ame lengths providing accurate process temperature control
•High ef ciency gas + air modulation, gas only modulation and simple high/low control options
•Heat Input Range: 9 kW – 1550 kW
TX Series Gas Fired Process Tank Heating Systems
•High ef ciency (80%+) heating of all types of spray and dip process tanks
•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space
•Accurate performance modelling using Lanemark TxCalc design software
•Heat Input Range: 15 kW (1½") – 1150 kW (8")
Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners
•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.
•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls
•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements
•DbCalc system design software
YOUR TOTAL SERVICE SOLUTION PROVIDER
SurfacePrep UK provides a comprehensive solution for all surface preparation and finishing needs, with a strong emphasis on servicing and aftermarket support. Recognising the importance of ongoing maintenance for the longevity and efficiency of equipment, SurfacePrep UK offers a wide range of services to address these needs.
Comprehensive Maintenance and Repair
With over 60 years of experience in maintaining and repairing abrasive blasting equipment, SurfacePrep UK is well-equipped to keep operations running smoothly. The TOTALCare after-market team, consisting of a dedicated service manager and engineers, offers nationwide support for everything from routine maintenance to plant refurbishments and upgrades. They ensure that all equipment, whether manufactured by SurfacePrep UK or others, adheres to the highest standards of safety and efficiency.
Given the heavy wear and tear abrasive blasting equipment endures, regular and comprehensive maintenance is crucial. SurfacePrep UK provides tailored maintenance programmes designed to meet the specific demands of abrasive blasting systems. These programmes consider factors such as equipment type, abrasive media, and usage intensity to minimise downtime, enhance operational efficiency, and extend the equipment’s lifespan. Skilled engineers conduct regular inspections, part replacements, and system optimisations to ensure that blasting processes maintain
peak performance, deliver high-quality finishes, and reduce overall operating costs.
Spray Booth Service and Maintenance: Ensuring Compliance and Efficiency
SurfacePrep UK is renowned for its exceptional service in the spray booth sector. A nationwide team of Gas Safe registered engineers delivers proactive maintenance. This includes booth repairs, breakdowns, and customer service that resolves breakdown calls without the need for a site visit, exemplifying service excellence that saves both time and money.
Regular maintenance of spray booths is not only recommended but also a legal requirement under COSHH and EPA regulations. SurfacePrep UK ensures compliance through comprehensive services, including assessments for COSHH and EPA compliance, smoke tests, clearance time testing, and ISO9001 calibration. Their cost-effective service contracts are customised to meet client needs, ensuring that spray booths operate efficiently and maintain a clean air environment with premium-quality filter media.
LEV Testing: Safeguarding Your Workplace
Local Exhaust Ventilation (LEV) testing is a crucial aspect of ongoing maintenance, essential for effectively removing
hazardous substances from air within the workplace. SurfacePrep UK offers LEV testing conducted by certified engineers holding P601 and P602 certifications, with extensive knowledge of system design and operation. Regular LEV testing ensures compliance with COSHH regulations, protects the workforce from harmful airborne contaminants, reduces the risk of accidents, and contributes to cost savings by maintaining the efficiency of the systems.
The Bottom Line
In the demanding industry of abrasive blasting and spray booth operations, maintaining reliable and efficient equipment is critical for productivity and profitability. SurfacePrep UK delivers a total service solution that encompasses every aspect of equipment maintenance and repair. With tailored service packages, expert teams, and a commitment to quality, SurfacePrep UK ensures that equipment meets regulatory requirements, operates efficiently, and remains a valuable asset to businesses. Whether on-site or in-house, SurfacePrep UK is dedicated to keeping operations running smoothly, allowing clients to focus on delivering the best results for their customers.
For more information on SurfacePrep UK’s servicing solutions call 0114 254 0600
Oven Temperature Logger
Innovative APM solution from Ecoclean ensures cleaning effectiveness of megasound MONITOR THE FREQUENCY AND POWER OF HIGH-FREQUENCY ULTRASOUND WITHOUT CONTACT
Frequency and power monitoring is an important quality assurance tool for ultrasonic cleaning applications in the 250 to 2,000 kHz range. Ecoclean has proven in test series that laser acoustic microphones can also reliably detect sound waves in the high-frequency range up to two megahertz. Based on this, the company has expanded its innovative APM (Acoustic Performance Measurement) solution. The new solution is able to monitor ultrasonic frequency and power in both fully automated ultrasonic multi-bath immersion systems and closed chamber cleaning systems without contact.
High-frequency ultrasound is used when the finest particles and minimal film contamination need to be cleaned from sensitive or finely structured surfaces. This is the case, for example, in semiconductor production, microsystems technology and electronics, precision optics, analysis, laser and vacuum technology as well as medical technology. In order to reliably achieve the cleanliness requirements defined for perfect functioning and to avoid damaging or impairing the sensitive components, regular checks of the vibration characteristics and the calculation of cleaningrelevant key figures are essential quality parameters. For these applications, Ecoclean has extended the measuring range of the innovative Acoustic Performance Measurement (APM) technology, which was previously used to measure ultrasonic frequencies up to 132 kHz inline without contact, to two megahertz on the basis of laser acoustics.
Reliable detection of the frequency spectrum proven by test series
The development of the new APM measuring system was preceded by a series of tests with a laser-acoustic microphone. The tests were carried out in an ultrasonic multi-bath immersion system UCMSmartLine and with ultrasonic systems with 500 kHz and 1,000 kHz plate transducers. In addition, plate transducers with oscillation frequencies of 40, 80 and 120 kHz already present in the cleaning system were included in
The tests were carried out in a multi-bath immersion system with 500 and 1,000 kHz ultrasonic systems. The 40, 80 and 120 kHz oscillation systems present in the system were also included.
the tests and the results were compared with the previous APM technology with condenser microphones.
On the one hand, the tests proved that the signal-to-noise ratio in the entire frequency band is high enough to detect sound waves up to 2 MHz. On the other hand, the aim was to determine at what distance from the bath surface the laser acoustic microphone must be used so that an adequate frequency spectrum can still be calculated despite the increasing attenuation of the sound waves by the air as the frequency increases. Due to the high sensitivity of the laser acoustic microphone, the distance is comparable to the condenser microphone used to measure low-frequency ultrasound.
Advantages due to contactless and motionless measurement
In contrast to hydrophones, measurement with the APM solution takes place without direct contact with the medium and without movement. This results in various advantages. For example, contamination of the media by the measuring system is ruled out and it can also be used in applications with aggressive chemicals without contaminating the bath
Handling Solutions
Product Overview
Manual Monorail Systems
Unit loads up to 3000kg
Monorail Chain Conveyors
Unit loads up to 300kg
Power & Free Conveyors
Unit loads up to 7000kg
Floor Conveyors
Unit loads up to 500kg
Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.
As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.
Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.
We do:
In-House 3D CAD engineering
In-House manufactoring in the UK and EU
In-House design of PLC/PC control systems
Industry 4.0
Worldwide installation and commissioning
Remote support, service & inspection Stewart
Part of the
The laser acoustic microphone is located above the bath surface for the tests. The measurements are carried out without direct contact with the medium and without movement.
The illustration shows the frequency spectrum of a 120 kHz oscillating system (orange) and the background noise of the measurement system (blue) with laser acoustic microphone.
To record the ultrasonic signals from the 500 kHz oscillating system, the microphone was moved horizontally by 160 mm between measurements. The distance to the bath surface was 200 mm. The practically superimposed curves (blue and orange) show that the horizontal position of the laser acoustic microphone is not significant for the measurement.
The frequency spectra of a 1,000 kHz oscillating system are shown here for the power levels 20, 40, 60, 80 and 100 %. The difference in power is mainly visible in the frequency range that is lower than the excitation frequency. Image source: Ecoclean GmbH
or damaging the measuring technology. The motionless measurement also ensures that it can be carried out reproducibly and inline. In addition, APM technology makes it possible to detect ultrasonic frequency and sound pressure even through “walls”. It can therefore also be used in closed cleaning and rinsing tanks, which are required, for example, when using pressure change processes (vacuum flood cleaning processes such as PPC - Pulsated Pressure Cleaning), as well as in chamber cleaning systems. Appropriate manual calibrators are available for a quick and simple function check of the laser acoustic and condenser microphones used for the APM system on site.
Stationary measurement or at time intervals - also as a service
The measuring system is available both as a stationary solution and in a portable version for occasional checks. In the stationary version, the microphone is attached to the automatic conveyor. The ultrasonically equipped cleaning and rinsing tanks are then approached one after the other and the measurements are carried out without contact so that the results are comparable. The values determined for ultrasonic frequency and power are transferred to the software of the measuring solution, evaluated by algorithms and compared with the previously defined and stored target values and saved. In the event of deviations, the system issues a warning or error message.
Users who use the classic APM system for lowfrequency ultrasound but also use ultrasound with frequencies above 132 kHz, for example in rinsing processes, can simply swap the microphone and evaluation unit and thus monitor both low-frequency and high-frequency ultrasound.
For measurements with the portable version, the microphone is aligned to the respective ultrasonic tank using a holder and records the vibration spectrum in the tank. During analysis and evaluation by the software, the measured actual values are compared with the target parameters defined as reference values for the respective treatment station. All measurements are documented in PDF reports for seamless verification.
The company also offers mobile control measurements as a manufacturer-independent service for cleaning systems in which ultrasound is installed.
Visit: www.ecoclean-group.net
Automated Water & Effluent Ltd
Get in touch for a quote today!
Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.
We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements.
A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.
CHOOSING THE RIGHT 3M® NOVEC REPLACEMENT: WHAT YOU NEED TO KNOW
As 3M® exits the market with its discontinuation of the Novec fluids range, many companies are now considering options, to find suitable replacements. However, choosing the right alternative isn’t as simple as picking the first product that claims compatibility. There are critical factors to consider ensuring that the replacement you choose not only meets your current needs but also sets you up for long-term success. Here’s what you need to know when searching for a 3M® Novec replacement.
Choose a Reputable, Experienced Supplier
The first and perhaps most crucial step in selecting a replacement is ensuring your supplier is well-established and reputable. With over 55 years of experience, Fraser Technologies has been a trusted partner to many world-class clients. The company has a proven track record of helping clients navigate complex regulatory transitions, including those from legacy chemicals like CFCs, HCFCs, and HFCs. This depth of experience ensures that Fraser Technologies is not just offering products but providing expert guidance through this latest transition away from 3M® Novec products.
Beware of Low-Cost, Low-Quality Alternatives
The market is flooded with cheap alternatives, many of which come from less reputable sources. These products
often suffer from multiple issues, such as questionable longevity of supply, inconsistent quality, and inadequate product stewardship—including insufficient testing, lack of safety data, and potential legal issues like patent or IP infringement. Fraser Technologies only supplies high-quality chemicals and products, partnering with industry leaders like Chemours™, known for their rigorous quality controls. By choosing Fraser Technologies, you can avoid the pitfalls of inferior products and ensure you are working with materials that meet the highest standards.
Ensure Legal and Regulatory Compliance
Another critical factor is ensuring that the products you select are legally compliant. This includes verifying that your supplier can provide appropriate REACH documentation and F-gas quota declarations, not just for the blend but for each individual component. Many suppliers in the market may sell products without considering these legal requirements, putting your operations at risk. Fraser Technologies is committed to full compliance, providing products that meet all necessary legal and regulatory standards, so you can have peace of mind that your operations remain on the right side of the law.
Future-Proof Your Cleaning Applications
Choosing a replacement that works today is essential, but it’s just as important to consider the future. As the regulatory landscape continues to evolve, you need a solution that will stand the test of time. Fraser Technologies doesn’t just offer drop-in alternatives; the company also provides a full process review with a stepping stone approach. This means you can adopt a short-term solution now while planning for a transition to newer, future-proof technologies down the line. How do we do this? In part with rigorous testing. With Fraser Technologies, you’ll have the support of industry experts who understand the latest legislative changes and can guide you toward the best long-term solution.
Trust in Proven Expertise and Support
One of the most common misconceptions is that all products are the same. The reality is that differences in quality control, manufacturing processes, and chemical composition can significantly impact performance and safety. Fraser Technologies stands out by offering not just products but a partnership. With a 55-year pedigree in the industry, Fraser Technologies works alongside its clients, offering cradle-to-grave support and engineered solutions tailored to their unique needs.
Whether through assisting with trials, providing case studies, or offering expert guidance, Fraser Technologies is committed to ensuring that your transition to a 3M® Novec replacement is successful both now and in the future.
Ensuring Quality and Reliability in 3M Novec Replacements
At Fraser Technologies, quality is non-negotiable. The company exclusively supplies products that meet the highest industry standards, partnering with reputable manufacturers like Chemours™, known for their rigorous quality control processes. This commitment ensures that every chemical and product offered by Fraser Technologies is reliable, effective, and safe for use in critical applications. By choosing Fraser Technologies, clients can trust that they are receiving products that have been thoroughly vetted and manufactured to the strictest quality standards, eliminating the risks associated with subpar alternatives, for example, one could assume that if a product works once, it will continue to perform however some 3M® alternates don’t have a pure azeotrope and their performance, will diminish over time during the distillation/recovery process.
Transitioning to Opteon™ SF80 in the Aerospace Industry
Our client, a leading supplier in the aerospace industry, designs and manufactures critical components like flight recorders, data computers, and mission displays. Serving major aerospace companies globally, they faced a significant challenge when 3M® announced the withdrawal of its Novec materials by 2025.
They relied heavily on 3M® Novec 72DE for flux removal from electronic components and chassis assembly cleaning. The need was clear: find a reliable drop-in replacement.
The Solution: Opteon™ SF80 and a Proven Process
Fraser Technologies approached this challenge using a well-established process, leveraging our extensive experience with Chemours™’ Opteon™ SF80 products. These products are renowned for their reliability, making them a seamless choice for our clients. The customer had a validated cleaning specification, which streamlined the transition process. By using our detailed compatibility information, particularly for electronics with diverse materials, we provided early confidence in the suitability of Opteon™ SF80.
The Process in Action
The transition began with open-ended discussions, followed by compatibility testing at our facility. The customer provided components, which we processed according to their specifications. The promising results led to a site visit, where we assessed equipment and processes, confirming Opteon™ SF80 as a suitable replacement.
Given the client’s position in the aerospace supply chain, the new material needed approval from multiple end customers. We supplied comprehensive technical data, including environmental profiles and solvent quality information, to facilitate this process. Many of these companies had already approved SF80 for other applications, speeding up the transition.
After a desktop exercise, we moved to on-site evaluations, where we helped the customer clean their system, introduce the new material, and ensure operational integrity. Extensive testing over several weeks, verified by external labs, confirmed that the new system met, and exceeded, benchmarks previously set by 3M® Novec 72DE.
Key Benefits and Cost Savings
Switching to Opteon™ SF80 brought notable benefits. Unlike the previous solvent, which altered during recovery, Opteon™ SF80 is a pure azeotropic solvent that remains consistent after distillation. This enabled efficient recovery and reuse, leading to significant cost savings. Additionally, Opteon™ SF80 is less expensive than 3M® Novec 72DE, further reducing costs while enhancing process performance.
Ensuring Compliance and Long-Term Viability
Compliance is crucial in the aerospace industry. Although the customer holds ultimate responsibility, Fraser Technologies, supported by Chemours™, provided all necessary documentation to ensure REACH compliance was built into the process from the start. The result is a robust, long-term solution that meets the customer’s cleaning requirements while reducing costs and enhancing process security.
Ongoing Support and Preventative Maintenance
At Fraser Technologies, we value long-term partnerships. Regular site visits are part of our Service Level Agreement (SLA), during which we audit systems, engage with operators and maintenance teams, and review data to preemptively identify trends or issues. This proactive approach enables us to perform preventative maintenance, avoiding costly breakdowns and ensuring uninterrupted operations. Our commitment to ongoing support sets us apart, helping customers maintain optimal performance and long-term viability.
By transitioning from 3M® Novec to Opteon™ SF80, our customer has secured a reliable, cost-effective alternative that meets all their stringent requirements. The process, from initial discussions through to full implementation, has delivered substantial benefits. With Fraser Technologies’ ongoing support, their operations continue to thrive in the competitive aerospace industry. www.frasertech.co.uk
All the major UK & Ireland architectural powder coaters are either licenced QUALICOAT members or in the process of approval. With coating specifications now requiring QUALICOAT, should you not be looking to join?
MECWASH ADDS VALUE TO CNC SPECIALISTS ADDMORE ENGINEERING WITH REFURBISHED DUO 400
MecWash Systems create some of the world’s most sophisticated industrial parts washers for manufacturers requiring precision cleaning. Addmore Engineering Ltd contacted MecWash with the exacting requirements of cleaning specialist metals and plastics for its factory in Bedfordshire.
After close consultation with MecWash sales manager Paul Jarratt, Addmore Engineering purchased a refurbished MecWash Duo 400 which increased the productivity of the business and reduced costs, while managing the capital investment required.
Ben Vasquez, managing director of Addmore Engineering, comments: “We have 25 CNC turning machines and 14 CNC milling machines in our factory.
We are a family run business with over 40 years’ experience supplying precision components to some of the biggest manufacturers across the aerospace, automotive, medical, electronic, and hydraulics sectors.
“The experience MecWash has of working with companies from the highest level of manufacturing was a big factor in our decision to choose the Duo 400. We work with a variety of materials including super alloys such as inconel, hastelloy, stainless steel, titanium and specialist plastics which are traditionally very challenging to clean. The Duo cleans these materials with ease, is substantially cheaper to run and maintain than the previous solvent system and consistently achieves superior results in much less time.
“The purchase of the MecWash Duo reaffirms Addmore Engineering’s continuous investment in quality equipment to exceed the customer’s expectations,” said Ben.
Paul Jarratt, sales manager at MecWash added: “The exceptional durability of the systems made by MecWash means they provide reliable service over very long periods of time. Our refurbished machines remain highly capable after decades of use. This particular machine, M642, is only about 8 years old and in its prime. The Duo 400 system is a general-purpose parts washer with a capacity of 100 kgs, capable of precise cleaning of both large components and dense baskets of smaller parts, which was perfect for Addmore Engineering.
“The brief was to clean turned parts in a wide range of specialist metals and plastics, removing swarf, soluble cutting fluids and neat oil. Understanding these requirements is essential to providing the process that will best serve our customers,” said Paul.
“To achieve the high standards required by the precision machining industry, the Duo features several processes, flood and spray washing, rinsing and hot air drying. Flood washing ensures full solution contact with all component surfaces and a re-circulating heated spray rinse provides higher standards of surface finish by removing detergent residues left by the wash solution. The rinse stage can also be used to apply a longer-term corrosion inhibitor for ferrous components. A high velocity hot air blower and in-line air heater removes moisture quickly and efficiently. The system is also fitted with an oil separator to continuously remove free floating oils from the wash solution,” said Paul.
John Pattison, managing director of MecWash, comments: “The success of the Duo at Addmore Engineering highlights the impact that a refurbished MecWash machine can have.
The cleaning power and speed of the cycle can create significant improvements for manufacturers who have traditionally used more rudimentary cleaning systems.
“Our customers understand the long-term benefits of investing in quality equipment, which is built to last, rather than trying to cut corners by purchasing cheaper systems which will hinder their productivity and result in poorly cleaned components. MecWash systems provide manufacturers with confidence that they will exceed industry standard levels of cleanliness, saving them valuable time and increasing productivity, without compromise,” concluded John.
Telephone: +44 (0) 1684 271600
Email: enquire@MecWash.co.uk
Visit: www.mecwash.co.uk
Pumps up to 250m³/h
Horizontal
Magnetic Sealless
Vertical Sealless
Filtration Systems up to 60m³/h
Cartridges
Bags
Papers
Microfibres
TECHNICAL DETAILS
Max piece Width- 1200 mm
Max piece Height- 500mm
Max piece Weight- 500kg
Blast Wheel- 7.5 kW High Performance
Long Life Blast Wheel
Frequency Inverter- 1 pcs
Total Installed Power- 10,5 kw
PLC Siemens S7 1200 + TP 4˝ - 1 pcs
Filter PC 2 Cartridge- Yes
Filter Capacity- 1.500 m3/h
Weight- 2500 kg
Machine Length- 2.960 mm
Machine Width- 1.500 mm
Machine Height- 2.960mm
Electric Kit- Yes
INTERPON HELPS ARCHITECTS TO DELIVER A COOL ANSWER TO UNWANTED HEAT
Low Solar Absorption achieves an exceptional value of up to 65%.
AkzoNobel Powder Coatings has launched Interpon D2525 Low Solar Absorption, a powder coating that enables architects to imagine and deliver projects that create better and more sustainable environments by tackling the unwanted buildup of heat from the sun’s rays.
Whereas most traditional coatings absorb heat, Interpon’s D2525 Low Solar Absorption technology addresses the challenge of global warming and increased urbanization, as well as the need to reduce the carbon footprint of buildings in warm cities.
Interpon D2525 Low Solar Absorption contains a special pigment that helps reflect a large part of the Near Infrared Radiation (NIR), which makes up over 50% of the total irradiated solar energy, from any aluminum substrate that it coats. Measured against Total Solar Reflectance (TSR - the measurement for the reflective performance of a coated surface), the Interpon D2525
This has a dual effect: it reduces the thermal stress on the coated surface, thereby increasing the lifetime of the coated parts and contributing to the sustainability of the project; and it prevents the unwanted build-up of heat being deflected from the coated surface into a building that creates so-called ‘urban heat islands’ that are particularly noticeable in more densely packed built environments.
Recommended for any new construction or renovated building envelope, Interpon D2525 Low Solar Absorption helps architects to design more comfortable spaces in which to live and work, and better enjoy the warm summer weather. It also means air conditioning units don’t have to work as hard to keep buildings cool and therefore consume less energy, adding a further benefit to its sustainability credentials.
It also has all of the ‘traditional’ benefits of being a powder coating in that it is free of Volatile Organic Compounds (VOCs), and as part of the superdurable Interpon D2000 family it is available in a range of different colors and finishes
which can be customized on request.
Bob Dirks, Global Segment Manager Architectural, AkzoNobel Powder Coatings, says the Interpon D2525 Low Solar Absorption is a win-win for architects championing creative thinking: “Challenging environments need robust innovation that can handle the heat over the long term and, crucially, deliver on sustainability. With our LSA range we’re proud to be giving architects a new way of creating better environments that allow people to enjoy the sun and its benefits and deliver spaces in which they can thrive for generations to come. When the heat is on, architects know they can trust Interpon to deliver!”
Interpon D2525 Low Solar Absorption is supported by an Environmental Product Declaration (EPD) – an independent verification of a product’s environmental impact across its whole lifespan, from initial production to end-of-life disposal or recycling. And it contributes benefits to some of the leading green building schemes, such as LEED (Materials and Resources) and BREEAM (Materials) certified building projects.
Visit: www.interpon.com
Innovation Oxsilan®: high-performing and suited for multi-metal applications
Technological turning point in metal pretreatment: The eco-friendly Oxsilan® technology offers long-term corrosion protection and excellent paint adhesion – and at the same time more safety, economics, flexibility and sustainability. The thin-film technology is free of heavy metals, suited for multi-metal applications and allows an unlimited throughput of common metal substrates. Expect more from Chemetall: innovative technologies, environmentally-sound processes, comprehensive technical support, a global network and dedicated people – inspired for your success.
www.chemetall.com/oxsilan · oxsilan@chemetall.com
www.chemetall.com
Vision 2030 SEE THE POSSIBILITIES
The Sherwin-Williams Vision 2030 Collection provides Syntha Pulvin® powder coatings focused on quality products designed for the architectural market. Vision 2030 puts our cumulative knowledge of architectural colour trends at your fingertips with 48 colours across four colour palettes: Generation Past, Quantum City, Restore & Rewild, and Hybrid Community.
GENERATION PAST
As social aspects of society slowed, shifted and adapted in recent years, humans had time to pause and reflect on their heritage and history, whether ancestral, cultural or spiritual. Nostalgia is essential to connecting exterior architectural colour schemes with the past. Historic recollections bring in the royal colours of antiquity such as gold, bronze, copper and deep blue.
QUANTUM CITY
The changing urban demographic continues to pressure large cities to adapt through technology. Solid, clean and structural colours incorporate the sky scene into the palette to combine the human-made with the natural. Blues, greys, silvers, whites, and a touch of soft gold and copper satisfy the tech-forward lifestyle and industrial loft movement.
RESTORE AND REWILD
These industrial colours are reminiscent of natural, organic and environmental elements, looking to mimic nature or communicate eco-importance. This encompasses colours of water, air, plant life, soil, earth and natural metals. With a rise in global recognition of climate change, there is a need for architectural colours that represent the cause and reflect efforts for a healthy planet.
HYBRID COMMUNITY
We have realised the importance of locality both in our supply chains and economies. Collective contributions to communities continue to be important for growth, whether those communities are right outside your door or a click away online.
Building blocks of brick-and-mortar hues give us a sense of neighborhood, and golden colours glimmer like glimpses of the sun through soft, white clouds. All the while, blues prevail to balance the light from our online lives.
Sherwin-Williams has an ongoing commitment to innovation which includes consistently creating and compiling new colour collections that bring your designs to life and give you the confidence that the palette you choose today will remain relevant long into the future.
Exceptional Colours
Vision 2030 includes high-performance architectural coating colours carefully selected by Sherwin-Williams colour experts.
Colour palette creates a lasting impression
Excellent colour consistency
Suitable to residential and monumental building design
Colour trends orientated to future global development
Outstanding Performance
All Sherwin-Williams Vision 2030 powder coatings fully comply with the criteria and standards set by the Quality Associations: GSB Florida 3 and Qualicoat Class 2.
Exceptional exterior durability
Remarkable abrasion resistance
Reduced cleaning frequency
For more information, visit synthapulvin.com or contact syntha.pulvin@sherwin.com.
Colour samples shown in this article are merely indicative in terms of colour, finish and gloss. As for technical reasons, results may vary slightly on account of the individual production process. This document is not contractually binding.
Premium AEROTEC Augsburg commissions
Dürr for its largest individual project to date
ENERGY-EFFICIENT SURFACE PROTECTION FROM DÜRR FOR THE NEW REAR CENTER TANK OF THE AIRBUS A321XLR
The paint shop currently being built as a turnkey system for the Airbus division Premium AEROTEC is the largest individual project to date for the mechanical and plant engineering company, which it is undertaking for the Airbus Group. The system will be used to coat the extra tank responsible for the high range of the new Airbus A321XLR. For the first time, an all-electric exhaust purification system will also be integrated into one of Premium AEROTEC’s paint shops at the Augsburg site, helping to reduce CO2 emissions.
The fuel tank integrated into the fuselage of the Airbus A321XLR is the key component in transforming the former short- and medium-haul planes into the new XLR (eXtra Long Range) long-haul version. Known as the rear center tank (RCT), its extended capacity of 13,000 liters adds up to 8,700 kilometers to the aircraft’s range. The rear center tank is produced exclusively at the Augsburg site.
High requirements for surface protection and tightness
The turnkey project covers the entire process, from preparation to sealing
to actual painting. The new paint shop consists of sealing, cleaning, and painting booths. It also includes surface and leak testing. The requirements regarding corrosion and diffusion are high. The tank surface needs to withstand the extreme conditions on the underside of aircraft without corroding.
Special air ducting system lowers energy consumption
To meet the high requirement for surface protection, painting booths need constant temperatures and humidity. Conditioning requires a lot of energy, especially for paints that are applied manually. The use of
recirculated air is not permitted, so the booths are operated with supply and exhaust air. “To make the process more energy efficient for Airbus, we are implementing a component-specific air ducting system that greatly reduces the amount of air required, but still satisfies the safety requirements and standards. The less air that needs to be conditioned, the lower the energy consumption,” explains Marc Furmannek, Key Account Manager at Dürr. Additionally, energy recovery systems are used that recycle 65 percent of the energy contained in the exhaust air, repurposing it for conditioning the fresh air and further minimizing the energy consumption.
The fuel tank integrated into the fuselage of the Airbus A321XLR is the key component in transforming the former short- and medium-haul planes into the new long-haul version. Copyright: Premium AEROTEC.
Pollutant removal without additional CO2
For sustainability reasons, Premium AEROTEC opted for an all-electric exhaust air purification system in the form of Oxi.X RV. This system uses regenerative thermal oxidation (RTO) with a flameless operating mode and a unique design. The advantage is that the combustion process for purifying the exhaust air takes place entirely within the heat exchanger material. This means there is no open flame, resulting in especially low nitrogen oxide emissions. Since the entire process is electrified, it can be operated with zero emissions, meaning without additional CO2, using green electricity.
Increasing economic efficiency
The exhaust air streams produced contain very low solvent concentrations. However, since the volume of exhaust air is high,
a Sorpt.X CD is placed upstream of the Oxi.X RV to concentrate the exhaust air streams. This reduces the volume, thereby increasing the solvent concentration – by up to forty times the original pollutant concentration. This technical effect means that the downstream Oxi.X RV can be smaller
and needs no additional heating energy during solvent operation, positively affecting the cost-benefit ratio of the exhaust air purification.
Telephone: +49 7142 78-0
Email: info@durr.com
Visit: www.durr.com
These Systems include:
Deionisers
I‐on‐x Exchange Cylinders
Reverse Osmosis
UV (Ultra Violet)
Filtra�on
So�eners
Pumps and Tanks
Spares and Consumables:
We are Pure Water Equipment Specialists and provide an extensive range of water treatment systems and services to commercial and industrial clients throughout the UK. Providing a Full Turnkey Service means we can Design, Manufacture, Install and Commission a system based on specific produc�on needs or requirements.
ADEPT Pure Water Ltd can also provide service for: Break Down & Repair on ALL makes of Water Purifica�on Equipment
Re-Condi�oning of all types of Water Purifica�on Equipment
Tailored Service Agreements –Standard or Responsive op�ons available Site Survey and System Efficiency Reports for prospec�ve clients or Repair and Service op�ons for pre-exis�ng systems.
ADEPT offer a choice of consumables including UV Lamps, Chemicals, Micron & Carbon Filters. We also offer Spare Parts, Tanks, Refurbished Water Equipment and more. Look out for the launch of our New ONLINE STORE COMING SOON
ADEPT Pure Water Limited
36 Huxley Close, Park Farm South, Wellingborough, Northants, NN8 6AB
The exhaust air is purified with a flameless Oxi.X RV in accordance with the principle of regenerative thermal oxidation (RTO).
TRESTLES OPENS THE GATE TO NEW MARKETS AND CUSTOMERS WITH REDOX ONE COAT
the quality our customers are looking for at the price they are willing to pay.”
Interpon Redox One Coat powder coatings from AkzoNobel are at the heart of a new drive by Trestles, the Czech based metal shelving manufacturer, to break into the global gates and fences sector with products that deliver exceptional levels of quality, durability and anti-corrosion performance at an affordable price.
While powder coatings traditionally require a primer layer for corrosion protection, followed by a topcoat for gloss and UV protection, Interpon Redox One Coat enables Trestles to reach corrosion protection up to C4M and high UV durability in a single coat which requires only a base chemical pre-treatment.
Since only one coat is needed, application costs are reduced, energy bills are less, and production volumes are increased, while the product quality and appearance remain at the highest level: “In the gates and fences sector in particular, there are many companies we compete against, most of whom have more experience than us,” says Daniel Molnár, Procurement Manager.
“To stand out from the competition we need to have the best quality, and since Redox One Coat can be applied to both stainless steel and zinc steel, we are able to deliver
Interpon Redox One Coat was recommended by AkzoNobel’s Technical Services team and chosen only after tests against samples from other manufacturers: “In salt spray tests, Interpon Redox One Coat performed the best in protecting our products against corrosion,” Daniel continues. “We also tested it on different steel surfaces, as well as some Beta products we currently have on trial, with excellent results. We wanted to be sure the product would perform, even in rain or snow, and since using Redox One Coat there have been no complaints.”
With almost three decades of manufacturing expertise, Trestles now manufactures more than 1.6 million products a year and works across more than 30 countries, exporting 95% of its total production to other European countries. Daniel says that having a global supplier like AkzoNobel as a partner is a key advantage to keeping its four powder coating lines running: “AkzoNobel not only has the products and colours we need, but its people are also very friendly and flexible to work with. The technical support we receive is certainly one of the reasons why we continue to be one of the most important manufacturers in the entire EU.”
Sanal Limoncuoglu, Commercial Director South and East Europe of AkzoNobel Powder Coatings adds: “Businesses like Trestles need simple, effective solutions to get the job done quickly, easily and at a lower cost, but to a high level of quality. With Interpon Redox One Coat we’ve removed the need for a second process for the same job, saving on powder, energy and labor, maximising productivity while maintaining the quality standards our customers demand. Redox One Coat is not only a good for our customers’ financial performance, and being competitive in new markets, but can also help in reducing their carbon footprint.”
Pawel Nowak, CEO of Trestles, agrees. In a competitive market, Trestles is offering customers a new portfolio of fencing systems, and recognises that quality is key: “We demonstrate this quality with what is visible at first glance – the powder coating system of the Interpon Redox One Coat series from AkzoNobel,” he concludes.
Visit: www.interpon.com
VERA GROUP - WITH OVER TWENTY YEARS
EXPERIENCE
IN INDUSTRIAL COATING LINES
DESIGN MANUFACTURING AND ASSEMBLY
Vera Group is a leading company in its sector, specialising in industrial line design, manufacturing, and assembly for over 20 years. The company operates two factories covering a total of 11,000 m2 in the Atatürk Organized Industrial Zone in Çiğli, İzmir, and maintains separate offices in Istanbul and Stuttgart.
Our products and services include:
Surface pre-treatment lines
Drying and curing ovens
Powder coating plants and all essential equipment
Powder coating booths
Wet painting plants and all necessary equipment
Wet paint booths
Electrostatic powder coating equipment
Conveyor lines
Panels and automation systems ... and more.
At Vera, we stand apart from the traditional industry standards that often fall short of today’s expectations. Founded on high engineering principles, our company has embraced a new approach to service, focusing on innovation, responsibility, and the highest standards of quality from start to finish.
Together with our group companies, Vera boasts state-of-the-art production facilities, high-capacity production lines, and a team of experienced, highly skilled employees. Our success is driven by a commitment to excellence, leveraging the best resources to ensure continuous growth.
With years of experience and a continuously updated technological infrastructure, we are dedicated to producing the highest quality products. Our extensive machinery allows us to meet international standards, ensuring that we can quickly and efficiently fulfill our customers’ needs. Through our R&D efforts and a team of experts who stay abreast of global developments, we consistently strive to deliver the best quality.
We serve all sectors of the industry both locally and globally, regularly participating in domestic and international fairs to showcase the latest technologies in the evolving paint and surface coating sector. These efforts help us forge new commercial partnerships, enter new markets, and contribute to both the industry’s and the country’s economic growth.
With a vision of becoming a leading international company, Vera Group exports to over 25 countries worldwide. Every year, we add new domestic and international references to our portfolio, reinforcing our commitment to trust, satisfaction, and growth.
Our goal is to be the most reliable partner in the industry by delivering the best price-quality
ratio. We prioritise customer satisfaction, impacting the lives of those who depend on us by enhancing their production processes. Our 24/7 after-sales service ensures that we remain an indispensable partner to our customers.
The success of automated line installations in your market hinges on quality, precision, profitability, and sustainable production. At Vera, we are committed to delivering on all these fronts.
For more effective and profitable production management with increased capacity, contact Vera Group for detailed information. Email us at info@veragroup.com.tr or call +90 543 849 06 76.
CONTROL COOLANT AND SWARF FROM PARTS CLEANING
Have you seen our BD Blowdown Station, designed for cleaning parts after machining?
BD is a self-contained unit powered by compressed air; complete with safe-tip blowdown gun. Simply place parts in the enclosure, operate the Venturi using the foot pedal, and use the blow gun to remove excess coolant and swarf.
BD is available in 2 sizes and is usually in stock for a fast solution to part cleaning issues. Contact the AirBench team to view AirBench BD in operation.
About AirBench
AirBench Ltd is the UK’s leading manufacturer of downdraught benches and cross-draught extraction systems. One of the UK’s leading dust, fume, and mist extraction manufacturers and suppliers.
All of AirBench’s dust and fume extraction systems and filtration products are built to order at their factory in the East of England. These products are assembled from stock components, allowing the company to maintain short lead times. Additionally, AirBench imports the AOF range of Oil Mist Filters from their trusted partners in the Netherlands.
AirBench specialises in high air volume, low-velocity extraction systems, offering proven solutions for a wide range of dust and fume challenges. They conduct on-site demonstrations of their extraction systems before purchase whenever possible, ensuring
that both buyers and operators are confident in the suitability and usability of the products for their businesses.
AirBench provides dust and fume extraction solutions tailored to specific workplace needs, using standard modular components and filter sets for rapid delivery. The company has supplied over 10,000 AirBench downdraught benches to customers in the UK and worldwide.
In 2014, AirBench acquired the OMF range from Air Cleaning Systems of Cardiff after the company entered liquidation. This acquisition broadened their coolant mist filtration product range and ensured ongoing support for OMF (Oil Mist Filters) customers.
AirBench also distributes the AOF range of mist filtration units, manufactured by their Netherlandsbased partners, Dormatec. Most of their extraction systems are selfcontained; AirBench downdraught benches typically require no installation, VertEx cross draught booths can be quickly installed in-house, and OMF products can generally be fitted in less than a day by trained teams.
Contact the AirBench team for on-site demonstrations of for more information about their product range.
