Surface World December 2023 by hillmedia

... we have everything covered DECEMBER 2023 read online @ www.surfaceworld.com

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visit www.surfaceworld.com

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DECEMBER 2023 VOLUME 30 NUMBER 12

MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com EDITOR & GRAPHIC DESIGNER Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com CIRCULATION & SUBSCRIPTION DEPARTMENT Sheena Burrus

e: sheenaburrus@hillmedia.com

EXHIBITION ORGANISER Sheena Burrus

e: sheenaburrus@hillmedia.com

COMPANY SPOTLIGHT Galvanizers Support Local Students Reach New Level.

IMF: INSTITUTE OF MATERIALS FINISHING Join us as we celebrate 100 years.

QUALICOAT UK & IRELAND QUALICOAT Your Powder Coating Consultant.

BCF: BRITISH COATINGS FEDERATION New British Coatings Federation report highlights essential coatings contribution to economy.

IMF: INSTITUTE OF MATERIALS FINISHING The Institute of Materials Finishing- Training Courses.

CORRODERE ACADEMY Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom. The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2023 ISSN 1757-367X

Corrodere Academy name Steven Slack as their Student of the Year.

INDUSTRY NEWS Safetykleen acquires majority control of Metalwash. Henkel Nominate Key Distributors. QUALICOAT Seaside Class Licence Granted. Straaltechniek UK Blast Technology Reduces Hydro-SAPA Blast Cycle by 80% Utilising 30% Less Energy. AkzoNobel and China’s Wuxi El Pont exploring use of electron beams to cure coatings. As we bid farewell to 2023. Partnership With German Company Increases Manufacturers Scope. Interpon helps Italian aluminum coating business DFV to accelerate its sustainability plans.

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TESTING & MEASUREMENT Can building relationships lay the foundation for stronger testing? Detect Hairline Cracks In Bearings For Medical Devices. New XRF Measurement System Satisfies Need for Multi-Use Flexibility & Precision. Blast it, Spray it and Inspect it with Elcometer.

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MASKING - TAPES, CAPS & PLUGS Hangon Quick Wire Shaft. For generations HangOn have developed with their customers. Suspension and masking technology for the surface finishing industry. Hadleigh Enterprises offers specialist masking tape experience and capability.

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PAINT & POWDER

Specify QUALICOAT for all your architectural aluminium powder coating requirements qualicoatuki.org

BioPowder: Upcycled High-Performance Particles for Functional and Decorative Applications. PhoenixTM helps unwrap the mysteries of your paint cure oven operation. Iron-based powders bring a new dimension to high-tech cladding of critical components. E-ROBOT+3 3D Series: reciprocator for contour detection type coating systems. Top-tier products manufactured for demanding environments.

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PRODUCTS & PROCESSES The importance of corrosion protection for electrical systems.

MATERIAL & EQUIPMENT SUPPLIERS

DECEMBER 2023

COMPANY SPOTLIGHT

Galvanizers Support Local Students Reach New Level

Two local businesses have collaborated on a recent project, to support construction students in the area to enhance real-life work experience. Lancaster and Morecambe College sought the assistance of Swift Fabrications to create a dedicated canopy to assist with their training at height facilities, to provide a more inclusive and immersive experience for students looking to enter the construction industry. Wayne Wood, Director at Swift Fabrications, said: “At the beginning of this year, Lancaster & Morecambe College approached us, asking if we could design, manufacture, and install a training at height facility for them. It was a fantastic project, and intended to support students with their understanding, knowledge and experience of cherry pickers, boom lifts, and scissor lifts before entering full-time employment.”

The steel canopy was completed in March and measured an impressive 20mx4mx6m. “Safe in the knowledge that galvanizing would ensure the canopy would remain fit for purpose for many years to come, we approached Merseyside Galvanizing for their expert support,” Wayne continued. “I’ve worked with them (and the wider Wedge Group) for more than 10 years on a variety of projects, and have always received excellent quality as well as brilliant service.” Once at the galvanizing plant, the platform was hot-dipped in a bath of molten zinc at temperatures around 450C, allowing for a metallurgic bonding to be created. The galvanizing process is completely unique, sustainable, and durable – it has the greatest resistance to damage and provides long-term protection against rust and corrosion. Richard Smetham, Sales Manager at Merseyside Galvanizing Ltd, added: “Over the past decade, we’ve collaborated with Wayne and the team

DECEMBER 2023

on several exciting projects. It was an absolute joy to play an integral role in ensuring this canopy is suitable for future generations of local students looking to embark on a successful career in construction.” Merseyside Galvanizing is part of Wedge Group Galvanizing Ltd, the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service. For further information please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk

2025

The Surface World Trade Show is an exciting event that brings together professionals from the surface treatment and coating industries, providing an excellent opportunity to explore, learn, and collaborate in this ever-evolving sector. Discover the latest trends, advancements and innovations in surface treatment and coating techniques. Find practical and effective solutions to enhance the durability, aesthetics, and performance of surfaces. Connect with manufacturers, suppliers, and fellow industry peers to build valuable business relationships.

IMF: INSTITUTE OF MATERIALS FINISHING

Join us as we celebrate

100 years The IMF are 100 years old in 2025 In 2025 the Institute of Materials Finishing is celebrating our 100 birthday. Founded in 1925 as the Electrodepositors Society to serve the electroplating industries, we became the Institute of Metal Finishing in the 1950’s. In 2012 we re-badged ourselves as the Institute of Materials Finishing, to better reflect our involvement with all aspects of surface engineering. Our celebrations begin in February 2025 at the Surface World exhibition, with a centenary dinner taking place on the first evening, Wednesday 26th February 2025. Tickets will be £35 per person or a table of 10 for £300. There will be a 3 course dinner followed by entertainment. Please let Helen know soonest if you would like to attend by email: helen@materialsfinishing.org.

Further events are being planned throughout 2025, which we are sure will interest and engage all our members. Please keep an eye out for

DECEMBER 2023

announcements in future editions of IMFormation! Please try to join us as we mark our Centenary! Email: helen@materialsfinishing.org

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Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. With 14 plants across the UK, Wedge Group Galvanizing is the UK’s largest hot dip galvanizing organisation oﬀering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams. E: info@wggltd.co.uk T: 01902 601944

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QUALICOAT UK & IRELAND

QUALICOAT Your Powder Coating Consultant By Angus Mackie - QUALICOAT Chair With the majority of architectural powder coating applicators across the UK & Ireland now powder coating to the QUALICOAT Specification, the question is, why are specifiers and the fenestration supply chain increasingly turning to QUALICOAT as a preferred coating specification? National standards for powder coating exist, in the UK and EU, in the form of BS EN 12206-1:2021 ‘Paints and varnishes. Coating of aluminium and aluminium alloys for architectural purposes. Coatings prepared from thermosetting coating powder.’ Recently updated, the standard offers a minimum specification that architectural powder coaters should be coating too and includes both the pretreatment process and the powder coating process in detail. Alongside the processes are a range of destructive tests that the finished coating must pass. When it comes to prestigious commercial projects a powder coating Consultant is often employed by the

architect or client to ensure that the process laid down in BS EN 12206 standard is undertaken correctly and that output actually meets the standard. The Consultant is also expected to check the source of the chosen pretreatment system supplier and the source of the powder manufacturer to ensure that quality suppliers are being used. With the correct processes in place, as laid down by BS EN 12206, a quality finish to the standard is expected to be supplied for the given project. The Consultant, being an independent third party, charges the client for their services on top of the costs for the profile coatings. The current BS EN 12206 consists of 24 pages and was last updated and released in 2021 with input from members of QUALICOAT. This latest update the BS EN 12206 once again closely aligns with the current QUALICOAT Specification and costs £198 from the BSI bookshop. The QUALICOAT Specification is over 100 pages with appendices, was last updated on 1st July 2023 and already has update sheets which are applicable from 1st January 2024. It is a global specification and is free to download from the Association website. So what is different with the QUALICOAT specification, do we still need the Consultant to check that the procedures are still being followed?

DECEMBER 2023

With more than four times the numbers of pages, no, the QUALICOAT specification does not fill this space with elaborate pictures and sketches, instead the process of powder coating and testing is much more detailed and descriptive. The process is quantifiable with timings and reporting that logs each shift within the powder coating applicator. The independent QUALICOAT applicator must only use QUALICOAT approved suppliers, again from independent suppliers who have had their systems checked for quality. So who is in control of this detailed specification? Simply put, the members themselves who are formed into working groups, each researching and working on elements of the process and once they reach a conclusion, put forward proposals for approval and publish their updates within the Specification that all members are bound to follow. So how do we know that members of QUALICOAT follow this much extended and enhanced Specification? Each member carries a licence which is subject to an independent test house visiting each member, unannounced, twice yearly to check that the Specification is being

followed, in the UK & Ireland this is conducted by IFO from Germany. Non-compliance can, and does, lead to a member having their licence withdrawn. In 2023 all 26 applicator members in the UK & Ireland have passed both inspections and licence holders can be viewed on the QUALICOAT UK & Ireland website. With all this process detail and third party inspection, a QUALICOAT Specification must be more expensive? No, in fact with less installation failures experienced by members of the Association a QUALICOAT Specification costs no more than a reputable applicator coating to BS EN 12206. As a specifier it is up to you to decide if you still need an independent consultant to check that you are indeed getting powder coating that meets a QUALICOAT Specification. The membership of QUALICOAT is made up of enthusiastic companies who want to supply the best quality coating they can, hence why they join the Association and willingly open

their businesses up for third party inspection. Furthermore, any member would gladly help a specifier who seeks specification assistance, it is all on our website.

The current QUALICOAT Specification is available for download via the UK & Ireland Association website, qualicoatuki. org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @ Qualicoatuki or on LinkedIn www. linkedin.com/company/qualicoatuk-&-ireland.

BCF: BRITISH COATINGS FEDERATION

New British Coatings Federation report highlights essential coatings contribution to economy, urges Government to recognise importance of upstream ‘enabler’ industries to UK manufacturing British Coatings Federation (BCF), representing more than 140 members that contribute £4 billion annually to the UK economy and export £1 billion of products a year, says enabling sectors of critical importance must be included in any holistic Government-led manufacturing strategy. Downstream companies worth £300 billion a year rely on coatings products, says BCF, without which innumerable sectors, including those identified by Government in its Advanced Manufacturing Plan - aerospace, automotive, green energy, and life sciences - would be unable to achieve their potential. The BCF has outlined five key asks of the Government to ensure the coatings sector is able to thrive and maximise its contribution to the UK economy. Coatings are used within virtually every industry, to make products better, safer, and more effective. The range of industries that rely on coatings includes: construction; automotive and transport; healthcare and hospitals; industrial and manufacturing; design and branding; entertainment and leisure; food and drink; aerospace and defence; printing and packaging; home appliances and technology; fencing, flooring and furniture. The British Coatings Federation (BCF) today urges Government to produce an integrated industrial strategy that embraces the ‘enabler’ industries that have long been the bedrock of the British economy and that empower the success of other manufacturing sectors in the UK. This follows the publication of a new Government Advanced Manufacturing Plan which focuses on prioritised industries, including green energy, aerospace and automotive.

While the Plan references ‘supply chains’, the BCF says more could be done to remember the critical role played by other parts of manufacturing, not just supporting the ‘advanced’ sectors prioritised in the plan, but in their stand-alone contribution to the economy, job creation, and balance of trade. Launching its Essential Coatings report, which highlights the breadth of applications of the coatings sector and

DECEMBER 2023

its critical contribution to a wide range of advanced industries, the BCF said a holistic approach is needed to ensure a bright future for UK manufacturing. The report makes clear through case studies that almost all sectors of British industry require products created by the coatings sector to operate, with downstream companies worth £300 billion a year relying on coatings products. The BCF has outlined five key asks of the Government to ensure the coatings sector is able to thrive and maximise its contribution to the UK economy. These include the need for regulatory and policy clarity and certainty for chemicals, a long-term industrial strategy for manufacturing, support for businesses in the transition to net zero, a long-term focus on skills and training, and greater focus on improving post-Brexit trade, all of which will help build a more stable foundation to deliver continued growth and success for the industry. Tom Bowtell, Chief Executive of the BCF, said: We are incredibly proud as an industry to be supporting the UK across such a breadth of important sectors, improving the lives of people across the country. From the development of solar panels to increasing hygiene in hospitals, we within the industry know the vital work that we do. “Coatings are a British success story. Our members employ 14,000 in good quality jobs around the country, contributing £4 billion a year to UK

BCF: BRITISH COATINGS FEDERATION

From left, BCF CEO Tom Bowtell, BCF President Sharon Harte, Reception Sponsor Paul Scully MP and BCF Public Affairs Manager David Park at the House of Commons reception

GDP. And we are proud that the UK coatings sector is a net exporter, securing £1 billion of business a year around the world. Our new Essential Coatings report is all about sharing this crucial impact with a wider audience, explaining just how important our sector is to the UK economy and society.

across the UK manufacturing supply chain. “

“Building on our successful past and present, our sector looks to the future and we welcome the Government’s recently published plan for advanced manufacturing. However, in setting such plans we must make sure that the multiplier – or enabler – industries, without which these advanced sectors could not function, are not left behind. The critical role of coatings, for instance, is evident in that downstream companies worth £300 billion a year rely on our products. This holistic reality needs to be recognised in an integrated industrial strategy that supports all areas of British business. Aerospace, automotive, green energy, life sciences – all of these sectors rely on our members coatings and inks in one way or another to achieve their own successful end-result products, as well as on other key products from

Through a range of case studies, the Essential Coatings report highlights how coatings are essential to consumers and industry alike. Coatings – decorative paints, industrial coatings, printing inks, and wallcoverings – are everywhere, enabling the advancement of industries, including aerospace and defence, infrastructure and energy, healthcare, and hygiene – increasing longevity, preventing decay and corrosion, and enhancing the safety of the products and surfaces they are applied to.

A parliamentary reception was held at the House of Commons to launch the report, hosted by Paul Scully MP and attended by 100 guests including leaders from the coatings sector, representatives from other trade associations, MPs and Peers.

The report also explores how coatings facilitate effective communication and creativity, helping us – as individuals and groups – to better understand each other, develop ideas, or set ourselves apart. As human beings, a world without coatings would not only be a less functional one, but also much duller place.

DECEMBER 2023

Essential Coatings’ case studies are divided into four key themes that demonstrate the value of the UK coatings sector: Essentiality – coatings are everywhere, in and on everything and critical to the functioning of daily life. Liveability – coatings protect, enrich and enhance the beauty of the world around us, and enable communication and self-expression. Sustainability – coatings play an essential role in the transition to a sustainable future: prolonging the life of goods, vehicles and infrastructure; protecting and enabling renewable energy sources such as wind turbines and solar panels; and helping improve fuel efficiency. Economy – the sector is one of the country’s manufacturing success stories: a net exporter, a generator of jobs and an integral contributor to the UK economy. Email: info@bcf.co.uk Visit: www.coatings.org.uk

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IMF: INSTITUTE OF MATERIALS FINISHING

The Institute of Materials Finishing We are a leading provider of technical training and skills development in surface finishing for employers and individuals.

Our next start date for all distance learning courses is 19th January 2024. Study for our FOUNDATION CERTIFICATE IN BASIC SURFACE FINISHING, choosing either Electroplating, Organic Coatings or Aerospace as your pathway, plus 3 units of your choice.

For comprehensive details of all modules/units offered please refer to our website www.materials-finishing.org Or for further details and costs contact Karen Yates - karen@materialsfinishing.org Telephone: 0121 622 7387

DECEMBER 2023

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CORRODERE ACADEMY

Corrodere Academy name Steven Slack as their Student of the Year The Corrodere Academy have announced their 2023 student of the year as Steven Slack – Director of Operations at Ferrous Protection.

The assistance from the team at Corrodere is very good, if I ever need anything I can just pick up the phone or send an email and they get back to me very quickly. You also get a good amount of time to complete the training, meaning you can stop for a bit if needed and then come back to it. It’s very flexible.

Which course has been your favourite?

Steven has been a student at the Corrodere Academy for a number of years and over this time has gained 3 Train the painter qualifications and studied 6 inspection and specialist courses. Steven undertook 4 of those courses and 2 renewals in 2023 alone and has achieved fantastic results. In this Q&A session, Steven gives an insight into his course highlights and top tips for students…

What is your role at Ferrous Protection? My role is Director of Operations, with a team of about 25 – 6 supervisors and 2 senior supervisors. We have a team who go out and source the work, then I execute the project from start to completion, including all inspection tests in between. I also deliver Train the painter training to the team, we have just recently completed a course which the guys really enjoyed.

The ICorr level 3 is up there, but the best for me was Coating Surveys. It was very in-depth and I learnt about all the different types of surveys and things that can go wrong. It compliments the level 3 qualification really nicely and it’s great to keep my level of knowledge topped up as things in the industry change all the time.

What were your course highlights? I really like the part of each course where you have completed the module and have a mini assessment to check you have picked things up. You can go back and do the assessments again if needed until you’re comfortable and this really ensures the knowledge has stuck. These tests make you feel comfortable for the final exam and you can return to the modules if needed. In this industry there’s so many people and everything changed so quickly so you need to stay at the top of your game. These courses really help to ensure we’re on top of things as each day is so different. You’re always learning through this job and it’s great to have the theoretical knowledge to back that up.

Why did you choose to study with the Corrodere Academy?

How have you applied your knowledge from the courses to your day-to-day work?

I really like the way the courses are set out, the platform is very easy to follow.

We complete a lot of coating surveys and having recently opened up our

DECEMBER 2023

infrastructure side of the company we are doing even more. The course has really helped with reporting and recommendations and means we’re able to execute our work to a higher standard.

How have these courses helped you progress in your career? They have definitely helped me stay ahead of the game and meant I can keep up with leading people in the industry. It’s also great to be able to pass on the knowledge to the team on the job, it’s the best way people learn.

What would your top tip for future students be? The top tip I would say for online training is try and dedicate enough time to it every week. If you do a lot one week and then nothing for a while you tend to forget so I would say try and stick at it and complete a realistic amount of work a few nights each week to make it manageable. It’s also important to go back over things until you’re comfortable. I know some students wonder how they will stay motivated, so setting yourself achievable targets means it’s not as daunting. I left school with no qualifications and didn’t go to university but with this training, the platform is so user-friendly and easy to understand, it works really well for me. A huge congratulations to Steven Slack on a brilliant year of studying with the Corrodere Academy. To find out more about Train the painter, coating inspection and specialist courses, get in touch with the team at the Corrodere Academy… Telephone: +44 (0) 1252 732 236 Email: info@corrodere.com Visit: Corrodere.com

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Cut maintenance time by up to 70% Safetykleen acquires majority control of Metalwash INDUSTRY NEWS

Safetykleen has on 21st December 2023 acquired control of the majority of the voting rights in Metalwash at both board and shareholder levels. Safetykleen retains an option to acquire the remainder of Metalwash’s shares at a later stage. At this stage Safetykleen and Metalwash will continue to operate separately under their existing management teams and brands.

We believe that Safetykleen and Metalwash both provide best-in-class solutions to their customers, and that there are significant synergies to unlock as we harness the skill-sets and dedication of both sets of employees to serve more customers better and to further us in our ambition to make our planet Safer and Kleener. Safetykleen provides parts cleaning, waste management and environmental advisory services to customers in 13 countries including multiple European markets, the UK, Turkey and Brazil.

DECEMBER 2023

In the UK, Safetykleen is a provider of parts cleaning machines, parts cleaning services and waste management services. Safetykleen is wholly-owned by funds advised and managed by Apax Partners LLP. Metalwash specialises in the sale, rental and service of parts washers and automated cleaning solutions in the UK.

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INDUSTRY NEWS

Henkel Nominate Key Distributors Henkel recently held an inaugural European Distributor Event in Dusseldorf, Germany. The reason for this was to bring together Distributors from across the region for the cross pollination of ideas to the benefit of all parties. The visit included a tour of Henkels Innovation Centre and even took in the extensive research and development centre. The Innovation Centre perfectly demonstrates how we interact with Henkel products every day, and in all areas of our life. During the event Henkel nominated a number of distributors from across Europe to be their Key Distributors. Stowlin are delighted to have been nominated as the Key Distributor in the UK and further emphasises the unique approach that is demonstrated by the company and one that has resulted in World Class Customer Service survey results. Whilst at the European Distribution Event Stowlin attended Henkels Gala Awards Night, and even found

themselves picking up the Sustainability Award. There were four category awards in total, the others being, Sales, Customer Focus and Strategy. So, it was pleasing to note that the award was recognition of our efforts to date, and our approach in assisting businesses in their drive towards a reduced carbon footprint. Stowlin distribute many distinct products that can help to reduce the carbon footprint of a process, such as lowering water consumption, or

DECEMBER 2023

reducing operating temperatures. These can really assist in a company’s environmental targets and in turn even save money for their customers too. The picture shows Kul Sappal Sales Director, and Rhys Davies Bonderite Champion, receiving the certificate. Also in the picture are Frederic Chabaud General Industry Manager France Benelux UK, Inga Moskovskaya, Sr Account Manager Distribution, General Industry Europe and Dr. Lukas Einmahl, Head of Sales Distribution, General Industry Europe.

Telephone: +44 (0)116 278 5373 Email: info@stowlin.com Visit: www.stowlin.com

INDUSTRY NEWS

QUALICOAT Seaside Class Licence Granted Euro Quality Coatings are the latest powder coating applicator within the QUALICOAT UK & Ireland Association to be awarded a ‘Seaside’ class licence. Almost half of all the members of the Association now offer this enhanced powder coating process, but what exactly is it? The quality of any architectural powder coating relies on its ability to adhere to the aluminium substrate. If there is no ‘key’ to adhere to, the powder coating is prone to chipping or flaking off in use. As powder coating is porous at the molecular level, an untreated aluminium substrate, subject to weathering, will oxidise under the coating if it is not completely sealed. So, no matter the quality of the powder coating that is applied, it will not offer the anticipated life expectancy should the thin ‘conversion coating’, part of the pretreatment process which offers the seal and key to the surface of the aluminium, be poor, or indeed not present.

The surface of the extruded aluminium also carries contaminants from the extrusion process which, if left on the surface of the aluminium, will reduce the performance of the ‘conversation coating’ so this needs to be removed. Removing the contaminants from the extrusion is part of the pretreatment process undertaken by either dipping or spraying an acid or alkaline solution which etches the surface removing a minimum of 1g/sm of aluminium. Without this surface etch potential, corrosion could form around the contaminants on the aluminium substrate, once coating has been completed. Given that the pretreatment process is undertaken correctly, architectural powder coated products will offer an extensive life expectancy in most locations. The pretreatment process is actively monitored by members of the Association and third party inspected by IFO, QUALICOAT UK & Ireland’s independent test house. Introduced in 2008, QUALICOAT also offer a ‘Seaside’ class of powder coating where the minimum removal of aluminium surface is increased to 2g/sm using a dip or spray process of either an acid or a combination acid/ alkaline etch. This deeper etch removes more contaminants and therefore offers a more robust pretreatment for areas where atmospheres carry corrosive salts (chlorides) and other aggressive pollutants. QUALICOAT licensed applicators who, to offer ‘Seaside’ class coatings, apply for an additional licence or accreditation to offer this specification. The applicator needs to demonstrate that they can remove the 2g/sm by process and monitoring, plus the applicator must offer a coated ‘Seaside’ sample for an additional filiform corrosion test carried out in the IFO laboratory. Filiform corrosion, is a spider like corrosion that creeps under the powder coating and runs along the aluminium grain boundaries. A deeper acid or alkaline etching removes more trace elements from these areas making the grain boundaries more resistant to corrosion.

DECEMBER 2023

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INDUSTRY NEWS

The pretreatment conversion coating can then be applied using any of the QUALICOAT approved systems. Statistically, with this greater etch of 2g/sm, filiform resistance is increased significantly. On attaining the licence, Steve Rosher, Executive Director at Euro Quality Coatings commented, “Having secured the prestigious Qualicoat accreditation in August 2022, it was considered crucial for future business development, to underpin this further by applying for the coveted Seaside accreditation. This provides evidence to our client base that we are able to meet the most stringent of standards in the Architectural sector” The licence was presented to Steve at the members Autumn meeting held at Bragborough Hall in Daventry. The current QUALICOAT Specification is available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.

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INDUSTRY NEWS

Straaltechniek UK Blast Technology Reduces Hydro-SAPA Blast Cycle by 80% Utilising 30% Less Energy Hydro-SAPA a global leader in aluminium extruded products needed a solution to reduce the cycle times and the energy required to blast clean the extrusion dies at their plant in Tibshelf, Derbyshire. After discussions with local manufacturer of shot blasting and shot peening equipment Straaltechniek UK, HydroSAPA decided to invest in a new Straaltechniek DA1250 Blast Table. Alan Vardy, Die Shop Manager at Hydro said ‘our existing 1m diameter machine with a single door was purchased in 1989 and was proving unreliable and loading of the dies was difficult. After viewing several options and space being a premium to us we decided on the Straaltechniek 1250mm Table Machine with double clam shell doors for easier loading. We also needed to reduce cycle times of 30 minutes to clean both sides of the dies and reduce our energy consumption and shot usage at the same time’. Jay Dorling Sales Director at Straaltechniek added ‘loading and unloading of the heavy dies was the main driver for Hydro to purchase our technology but the added bonus of the Straaltechniek HighPerformance Long-Life Tungsten Carbide Blast Wheel with Inverter

Alan Vardy (Die Shop Manager) Hydro-SAPA & Jay Dorling (Sales Director) Straaltechniek UK

Control took the process to another level. 30-minute cycle times went down to 6 minutes a reduction of 80% utilising 30% less energy and 10-20% less abrasive media. All this contributes to a lower carbon footprint for this vital

Die’s Before

DECEMBER 2023

process and a more profitable machine going forward which is a win-win all round for Hydro SAPA’. Telephone: + 44 (0) 1142 571077 Email: info@straaltechniek.co.uk Visit: www.straaltechniek.co.uk

Die’s After 3 min blast

INDUSTRY NEWS

AkzoNobel and China’s Wuxi El Pont exploring use of electron beams to cure coatings Electron beams are being explored as a potential alternative for curing coatings via a new partnership between AkzoNobel and China’s Wuxi El Pont Radiation Technology Co., Ltd. AkzoNobel’s Coil and Extrusion Coatings business has signed a strategic agreement with the hi-tech specialists to develop a pioneering process that uses electron beams to cure coatings on metal substrates. E-beam technology is a fast-growing scientific field and could offer significant advantages over conventional thermal curing methods, such as lower energy consumption, increased productivity with higher quality and reduced environmental impact. The process itself cures coatings by using a directed stream of electrons to deliver the energy required to form the final film. “We’re extremely excited about the possibilities of E-beam technology and the benefits this partnership could bring,” says Jim Kavanagh, Director of AkzoNobel’s Industrial Coatings business. “By working together with Wuxi El Pont, we’ll be able to leverage their expertise and experience of electron accelerators and beam devices and innovate sustainable solutions together.” Adds Dr. Yuwei Zhang, Chairman of Wuxi El Pont Radiation Technology Co., Ltd: “We’re committed to developing

Dr. Kaj van Alem, Commercial Director of AkzoNobel Industrial Coatings in Asia (left), and Dr. Yuwei Zhang, General Manager of El Pont (right), pictured together with colleagues at the official signing of the strategic partnership agreement in the city of Wuxi, China.

China’s civil nuclear technology and expanding the application of electron beam technology. We have every confidence that the combination of our process development capabilities for low-energy electron beam equipment with AkzoNobel’s research and development expertise will prove to be a success. Our close cooperation will accelerate the low carbon transformation of the paints and coatings industry, improve product quality and safety, and provide strong support for the industry to make strides towards carbon neutrality as soon as possible.” Wuxi El Pont is a leading player in the high energy radiation accelerator market. The company has a strong presence in China and offers advanced solutions for radiation sterilization and material processing applications. The E-beam technology it uses is electrically

DECEMBER 2023

generated and does not rely on radioisotopes, which means no radioactive waste or toxic compounds are involved. Continues Kavanagh: “As a company, we’re fully focused on innovating with, and for, customers, and continue to play a progressive role in energizing entire industries to advance towards a more sustainable future. We’re therefore looking forward to a long and fruitful partnership, which could potentially help to advance innovation and sustainability throughout the coatings sector.” The agreement was signed at a ceremony held in Wuxi, China, which was attended by representatives from both companies, as well as local government officials. For more information about AkzoNobel’s Coil and Extrusion Coatings business, visit https:// coilcoatings.akzonobel.com/

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INDUSTRY NEWS

As we bid farewell to 2023 As we bid farewell to 2023, we extend heartfelt gratitude for your unwavering support and collaboration. This year, together, we’ve achieved remarkable milestones with a special focus on component cleaning for our clients. In particular, we were thrilled to share the successful launch of our newest piece of cleaning equipment, the SlimLine PLW 6011 & PLW 6111 aqueous cleaning machines from Miele. This single-chamber aqueous cleaning system, boasting a width of only 65cm, provides a large internal capacity within a small footprint. Its design offers a flexible chamber space, enabling the quick and efficient cleaning of a wide range of components simultaneously. The machine is equipped with a smart load system, flexible and intelligent controls, ensuring a highly efficient cleaning process. With a variety of load carriers and accessories, the system allows for visual monitoring of the chamber via a glass window with internal lighting. Notably effective for flux removal from electronic PCB assemblies, these machines are ideally suited for a myriad of specialist cleaning applications. Your partnership has been instrumental in the successful launch of this innovative system, and we appreciate your continued support. In particular, our efforts have been amplified by the outstanding contributions of our partner suppliers.

With an acknowledgment to Chemours. Your innovative contributions have not only expanded our capabilities but have also empowered us to offer cutting-edge solutions to our clients, particularly regarding the many inquiries we have received for a 3M Novec alternative. Together, we’ve forged a path of progress and success. With the uncertainty in the sector that the news of the discontinuation of the 3M Novec product line brought. Frasers were delighted to be able to offer direct drop-in alternatives. Frasers were able to assist with evaluating client’s current applications and to offer free advice on legal compliance and safe, available alternatives such as the Chemours OpteonTM speciality fluids. Additionally, a special acknowledgment with a sincere thank you to our loyal partners Koki, superior global manufacturers of soldering wire, soldering paste, and flux. Your commitment to excellence and customer service has played a pivotal role in elevating the quality and reliability of our offering for soldering solutions. When facing common challenges like high solder tip erosion rates, significant voiding, and poor wettability, we take confidence in the

DECEMBER 2023

assurance that Koki products directly address and conquer these issues, distinguishing themselves from competitors’ brands and providing effective solutions for our clients. The challenges of the year have been met with resilience, creativity, and a shared commitment to excellence. As we celebrate the holiday season, let’s take a moment to reflect on the collective achievements and the collaborative spirit that defines our community. Here’s to the joy of the festive season and the promise of new opportunities in 2024. Thank you for being integral to the Fraser Technologies family. May the New Year bring continued success, innovation, and growth.

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INDUSTRY NEWS

Partnership With German Company Increases Manufacturers Scope Chemical manufacturer and distributor, Airedale Group, has agreed a deal with the German-based surface specialist, Haug Chemie to bring their range of specialist surface solutions to the UK. Airedale Group already provides niche products for the metal surface treatment industry and is now extending that offering to include chemistry for a greater variety of industries from automotive production to medical devices. Haug Chemie was founded almost 60 years ago and now has sites around Europe, providing pre-treatment chemicals such as lubricants, paint

removers and corrosion protection as well as products for surface coating and cleaning. Airedale Group’s commercial director, Daniel Marr, explains: “This partnership will be a great way for us to provide new and existing customers with a broader range of surface treatment chemistry, providing a one-stop solution for anyone who needs to prepare or treat surfaces. “The Haug Chemie products we’ll be supplying are fantastic quality and we’re pleased that the business shares many of the same priorities as we do at Airedale Group. They are well-established in Germany and like us, have long-standing customers who return to them decade after decade, achieved by placing the customer experience at the top of the list.”

DECEMBER 2023

The agreement initially involves a selection of Haug Chemie’s top-selling products but is expected to grow with their range containing over 100 items. Tobias Möller, commercial director at Haug Chemie, adds: “We’re looking forward to a mutually beneficial partnership where we can supply high quality solutions that Airedale Group’s customers are looking for and that we can penetrate the UK market via an established and trusted business with unrivalled connections in the UK chemical industry.” Airedale Group, founded in 1973, is based in Cross Hills and provides chemicals and related services to the UK and Europe. To find out more visit www.airedale-group.com

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INDUSTRY NEWS

Interpon helps Italian aluminum coating business DFV to accelerate its sustainability plans With the importance of sustainability growing, and architects demanding lighter, more natural tones and wood-effect finishes from their suppliers, DFV – the Italian aluminum coating business – is partnering with AkzoNobel Powder Coatings to keep the business out in front by using an innovative Interpon powder coating technology that can make aluminum look like wood. With a long history of supporting the industrial sector, DFV is now also recognized as a leader in architectural aluminum facades and exteriors, creating designs to the high standards and color specifications that architects and designers require. Its successful partnership with Interpon means that its facades, window systems and

exterior doors that feature a woodeffect finish are currently its strongest USP, and even promoted under its own ‘Ezy’ range brand. The secret to the company’s transformation is Interpon D WGF, a powder coating that enables designers to achieve a wood grain effect by using ‘powder on powder’ technology patented by DFV. A major advantage is that it overcomes the design constraints that ‘real’ wood presents in terms of its weight and consistency of finish. It means items such as windows, doors, screens, shutters, and louvres can be transformed to present all the natural beauty and warm aesthetic appearance of wood but without the labor-intensive and costly aftercare requirements associated with choosing a natural finish. DFV and AkzoNobel are by no means strangers to one

DECEMBER 2023

another. It’s a partnership that spans a quarter of a century and the AkzoNobel team supports DFV across three continents. As well as Interpon D WGF, DFV also uses Interpon D STF, a special powder that uses printed films and sublimation technology to deliver the special wood effect designers are looking for. Despite global challenges, DFV continues to grow. It also continues to focus on reducing emissions and embracing sustainability in every part of its business. Remco Maassen van den Brink, Marketing Director Powder Coatings at AkzoNobel says Interpon’s outstanding durability is crucial: “The durability of Interpon Architectural coatings is proven by the Qualicoat Class 2 and 3 certifications. When DFV’s customers see this, they know they’re buying a product that is sustainable and will last for generations.” Martina Montinaro, Innovation and Sustainability Manager at DFV, calls this thinking ‘innovability’ inspired by the philosophy of merging innovation and sustainability to achieve business growth: “To innovate products and concepts in a world where the damaging effects of climate change are visible, sustainability must be at its core. To work with AkzoNobel, a business that echoes our ethos, is a joy, and it shows in the astonishing products we can offer to our customers across the globe.” Luciano De Francesco, President of DFV agrees: “Through the common goals of strengthening innovative technologies, a commitment to sustainable practices and the power of global partnership, I’m confident that with the AkzoNobel team by our side we will continue to have a future protected by the coatings of tomorrow, today.” Visit: www.akzonobel.com

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TESTING & MEASUREMENT

Can building relationships lay the foundation for stronger testing? Inks and coating test solutions are integral to the work of paint manufacturers and those working in an R&D laboratory environment. But often there are so many products available that it can be hard to figure out which solution is best placed in each individual scenario. For example, if you were a paint manufacturer browsing the website of a company like Industrial Physics, you’d find numerous viscosity testing tools – but how do you know that you’re picking the right one? How can you apply context to a complex process of sifting through numerous models and options? If you’ve come looking for a highly specific solution, then maybe you know exactly what you’re looking for. For many though, it can be tough to browse through so many choices with detailed specifications and know which tool will give you the results you need. That’s why building a relationship with a test and inspection partner who understands your business can offer invaluable results. Our team member commented on the importance of this, “It’s incredibly important to build a real relationship and properly get to know the ins and outs of our customer’s offering. This allows us to contextualize the situation and offer a more personalized solution that will better serve their needs.” “We understand that - if they’re using our equipment and something goes wrong, it’s really important we can respond to these needs as a priority. When equipment isn’t working, or our customers need an extra part, this can lead to unscheduled downtime – which is obviously far from ideal! We always strive to ensure we respond as quickly as possible – when we have a trusted relationship with our customers, this makes it much easier.”

Building better. “For many years, we have been a user of laboratory equipment under the Industrial Physics brand for coating

tests. As an independent laboratory providing services to external clients from all over the world, we attach great importance to the quality of the equipment in our laboratory. Excellent technical contact, perfect customer service and fast order processing time are undoubtedly additional advantages that determine the choice of Industrial Physics as our permanent supplier of laboratory equipment today and in the future.” Providing products is one thing. But building relationships is another. The above words come from an independent laboratory, Spektrochem, in relation to their experience working with Industrial Physics. Industrial Physics is a global packaging, product, and material test and inspection partner with a bold purpose - to protect the integrity of our customers’ brand and product. But how is it possible for our organization to authentically strive towards this mission? The clue is in the word partner – only by building a trusted, transparent, and honest relationship can this purpose be achieved.

Setting the standard We understand that compliance is critical – across our portfolio of testing solutions we create a wealth of instruments that adhere to industry standards such as ISO, DIN, ASTM, TAPPI, and many more. Spektrochem spoke about the importance of this when choosing a trusted testing partner, “The equipment on which we work, including the wet scrubbing machine, the automatic drawdown machine,

DECEMBER 2023

drying time recorder, flow cups, applicators, pendulum devices and many others meet our expectations in terms of compliance with the standards of international test methods and the ergonomics of work - as well as a zero failure rate.” Testing standards are a key concern for many customers looking to carry out a variety of tests in the world of coatings – whether it’s washability testing, gloss testing, or abrasion testing, it’s a critical consideration when choosing an instrument. In fact, our excusive survey highlighted that almost three-quarters (71%) of decision-makers believe testing standards could present a barrier to innovation.

Understanding problems, uncovering solutions As mentioned, understanding the biggest challenges our customers face on an individual level is the core ingredient that allows us to paint a brighter future for paint manufacturers and laboratories the world over. And while we continuously endeavor to have one on one conversations with those we work closely with, we’re also passionate about uncovering issues that are affecting businesses on a wider scale – so that we can adjust our solutions to address these needs. That’s why this year we reached out to 284 packaging decision makers on the topic of innovation – uncovering the key trends, opportunities, and challenges that are impacting the work being done every day. You can read the results here! https:// industrialphysics.com/campaign/ packaging-innovations-2023/ Industrial Physics offer an unrivalled portfolio of products across the inks and coatings space – if you want to reach out, find more, and begin building your relationship today, then visit to get in touch: https:// industrialphysics.com/contact/

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions. FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 1550 kW

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COMBUSTION ENGINEERING

Powder Checker

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TESTING & MEASUREMENT

Detect Hairline Cracks In Bearings For Medical Devices Identification of Hairline Cracks in Plain Bearings The components of medical devices are subject to very stringent safety and quality requirements. An example is the slide bearings used in up-market X-ray equipment: The flawless functioning of these bearings depends on, among other things, the quality of their surfaces. All defects in those surfaces, even the finest hairline cracks, must be ruled out – a major challenge for the inspection metrology employed.

However, measuring the electrical conductivity of the material provides a simple and quick way to detect even tiny fissures, as this method is very sensitive to structural inconsistencies.

Conclusion of the Detection of Hairline Cracks in Bearings for Medical Devices FISCHER’s mobile handheld instrument SIGMASCOPE® SMP350, used together with the probe FS40, non-destructively measures the electrical conductivity of non-ferrous metals extremely quickly and precisely using the phase-sensitive eddy current method, which produces exactly the right conditions required for crack detection. To check a surface for cracks, the probe FS40 is passed over the surface of the sample in free-running mode. Eddy currents are formed in the material, which are in turn recorded by the probe and converted to a signal in the instrument. In the case of the bearings we examined as a test, the conductivity measured was in the range of 18.3 MS/m, with very low variation. Any hairline cracks in the material will hinder the spread of the eddy currents – even the very finest, optically invisible faults. In practice, when the tested bearings showed a value of e.g. 14 MS/m, that would clearly indicate that a crack had been found by means of electrical conductivity.

Application of the FS40 Probe on the Plain Bearings Measurement of Electrical Conductivity for the Detection of Fine Cracks Bearings, such as those used for holding and smoothly moving the X-ray tubes in medical devices, are actually gliding on a thin film of liquid. If the surfaces have any damage, such

as the thin fractures that can occur during the machining of the components, the sliding properties cannot be ensured for the device’s entire service lifetime. Technically, such cracks near the surface are difficult to detect, as optical inspection methods very quickly reach their limits with fine hairline cracks.

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The probe FS40 has a range of measurement frequencies (60-480 kHz), making it suitable for different material thicknesses. Using a lower measurement frequency results in the eddy current field penetrating deeper into the sample material. The measurements on the bearings described above were carried out using the probe’s highest frequency

TESTING & MEASUREMENT

Modern medical equipment makes high demands of the quality of the components used

of 480 kHz, thus looking specifically for damage in the material near the surface. For use on tiny parts, the optional probe FS24, which has a smaller measuring head than the FS40, is recommended.

Detection of Hairline Cracks with the Electrical Conductivity Method For the detection of fine hairline cracks in slide bearings produced for use in medical X-ray equipment, measuring the electrical conductivity – as implemented in the SIGMASCOPE® SMP350 from FISCHER – is an excellent solution. And between the two probes FS40 and FS24, a wide variety of part geometries can be accommodated flexibly, completing the ideal system for this purpose. For more information, please contact your local FISCHER representative: Telephone: 01386 577370 Visit: www.fischerinstrumentation.co.uk

DECEMBER 2023

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Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years. As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg. Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals. We do:  In-House 3D CAD engineering  In-House manufactoring in the UK and EU  In-House design of PLC/PC control systems  Industry 4.0  Worldwide installation and commissioning  Remote support, service & inspection

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TESTING & MEASUREMENT

New XRF Measurement System Satisfies Need for Multi-Use Flexibility & Precision Quality departments and contract shops that test many different plated parts need an XRF analyzer with an expansive measurement area, selectable spot sizes, and high levels of both precision and speed. The Bowman K Series benchtop XRF from SciMed meets all of these requirements. It has a 30.48 cm x 30.48 cm measurable area for parts up to 22.86 cm tall. Selectable spot sizes accommodate a wide range of features; focal distances from 0.635 cm to 8.89 cm.

A cantilever door design gives operators easy access; a servo motor-driven programmable stage streamlines sample positioning. Table-view functionality images the entire measurable area and allows the operator to navigate to any location with a single click. The standard K Series configuration includes a 4-position multicollimator. Variable focus simplifies measurements in recessed areas. Programs can use pattern matching and automatic focus for the most precise measurements. The K Series features a Silicon Drift Detector (SDD) and long-life micro focus X-ray tube. It is a robust system

ideally suited for the analysis of metals from aluminum through uranium (13-92 on the periodic table) and for the testing of printed circuit boards, wafers, connectors, electronic components and precious metals on jewelry, upscale hardware and other decorative objects. The K Series is the 9th XRF in the Bowman benchtop portfolio. Like the other 8 systems, K Series instruments simultaneously measure up to 5 layers (base plus 4 plated layers), 10 elements in each layer. To quantify plated thickness from the detected photons, K Series XRF systems run advanced Archer software. A unique Graphical User Interface makes this software easy to use, highly intuitive, and visually ergonomic. Archer generates customizable Excel reports with no MS Office required, and unlike competitive platforms, there is no need to install a software plug-in to export data to customer ERP systems. SciMed is the leading supplier of scientific instrumentation in the UK and Ireland. Customers are supported by a robust local service network that provides same-day response for every XRF requirement. Equipment evaluation, selection, commissioning, maintenance and modernisation is provided for users of all major XRF brands. SciMed’s 30-member team supplies a wide range of analytical instrumentation and process equipment. Our solutions help companies and laboratories ranging from academic institutions, largescale industry and contract testing laboratories to start-ups and SMEs. For more information please contact Tom Knott (South) or Garry Smith (North) on 0161 442 9963 or enquiries@scimed.co.uk

DECEMBER 2023

Scan Spray

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TESTING & MEASURMENT

Blast it, Spray it and Inspect it with Elcometer Elcometer provides a diverse selection of inspection, laboratory, and physical test equipment designed for surface preparation, inspection, and testing within the realm of industrial coatings. Additionally, the company offers a variety of industrial spray equipment tailored to meet the rigorous requirements of the coatings industry.

BLAST IT

Blast Equipment

From abrasive blast machines to blast nozzles, blast hoses, and operator safety equipment - Elcometer offers a comprehensive range of products designed with efficiency and precision in mind. Their blast equipment is engineered with a unique airflow design with advanced features such as precision controls and vastly reduced pressure loss to ensure optimal performance and maximum productivity.

SPRAY IT

Spray Equipment

Engineered to deliver high-quality finishes every time, Elcometer’s NEW comprehensive range of spray guns, pumps, pressure pots, air filters and accessories offers a solution for almost any coating application. From high quality fine finish to durable industrial coatings, from wood workshops to metal fabricators, automated paint lines to contractors, the Elcometer range of industrial spray equipment is designed and manufactured to work harder, last longer and perform better.

INSPECT IT

Inspection Equipment

For over 70 years, Elcometer has been at the forefront of inspection technology manufacturing and supplying the coatings industry with accurate and reliable equipment to ensure the quality and longevity of coatings. Elcometer’s range of inspection equipment includes laboratory and physical test, industrial finishing inspection, industrial protective inspection and ultrasonic NDT equipment designed to meet the needs of the coatings industry.

faster, easier, and more accurate solution to manual reporting allowing them to produce accurate, professional inspection reports at the click of a button.

The NEW ElcoMaster® software upgrade provides enhanced functionality for even better performance, allowing you to: Connect to gauges and download data (via Bluetooth or USB) fast and easily using the ElcoMaster gauge wizard to a wide range of Elcometer Digital Inspection Gauges Generate bespoke, professional reports in minutes Combine multiple parameters such as Dry Film Thickness, Surface Profile, Surface Cleanliness, Climate, Adhesion and Gloss Save readings into batches and store into easy to manage folders Add detail by making comments, adding notes, inserting photographs Export, print, pdf or email inspection reports to share with colleagues Elcometer’s inspection, blast and industrial spray equipment is designed and manufactured to meet the needs of professionals in the coatings industry from beginning to end, and we are confident that our new range of industrial spray equipment will set a new standard for the industry.” To find out more about the full range of Elcometer Blast and Industrial Spray Equipment visit the Elcometer website at www.elcometer.com.

REPORT IT ElcoMaster® Software

Since 2007, ElcoMaster® Data Management Software has provided Coating Inspectors worldwide with a

DECEMBER 2023

For the full range visit www.elcometer.com

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MASKING - TAPES, CAPS & PLUGS

HANGON QUICK WIRE SHAFT HangOn proudly present a new cost effective disposable hanger, HQW D.

It’s unique and Innovative design, with thin wire in a framework shape provides strong stability as well as allowing for flexibility in how it is suspended on the line. It is a standard, stock, product that is quick to use and easy to pack. Filling the line has never been easier! Quick, 3 times faster than daisy chain hanging Efficient packing, easy start up Low pricing Easy handling and stable design Flexible, can be used with hooks, shafts or frames Standard program on stock makes HQW D very accessable

For generations HangOn have developed with their customers Centuries of smart solutions have paid off. At HangOn know-how and industrial coating process experience run deep, which means that they quickly find the smartest solutions that give you the best result.

HangOn keeps on growing – with new colleagues, new technological possibilities and new smart solutions. Regardless of how big they grow, they will never grow apart – and will always grow with you. Always close, only a phone call away and delivering as promised, if not more.

Global presence

HangOn’s R&D is constantly focused on finding new solutions for your challenges. Sometimes they come up with answers before questions arise and solve yet unidentified problems. They are happy to provide advice on how to make your process more efficient, and can provide calculations that show exactly how much money you save or make with our smart solutions.

HangOn is present all over the world, with distributors in more than 40 countries. They are continuously developing their international operations to meet customer’s needs. The HangOn headquarters, R&D, production and main distribution hub are located in Hillerstorp, Sweden.

“Smart thinking is never stupid. HangOn focus on small solutions that make a big difference for your business. What you do with the resources saved, well, that is up to you.”

Patents

To offer superior logistics, their distribution hubs are strategically located around the world.

HangOn are constantly inventing new smart solutions while developing their products.

DECEMBER 2023

Many special projects for specific customers and products lead to solutions with wider applications. These often have the potential to make the coating industry much more efficient, which is why they apply for patents and design patents. All of this ensures HangOn have the customer at the heart of their operation. Telephone: 01547 540573 Email: sales@hangon.co.uk Visit: www.hangon.com/en

Coating Cost Calculation

CALCULATE YOUR ENERGY SAVINGS Energy costs are through the roof right now. A higher hanging density is often the most efficient way to both save energy and drastically lower the total coating cost. Find out how much you can save on your coating line at ccc.hangon.com

MASKING - TAPES, CAPS & PLUGS

Suspension and masking technology for the surface finishing industry WHAT WE DO Epifatech has been developing and manufacturing suspension systems for the electroplating & powder coating industry for over 40 years now and take great pride in being recognised as one of the market leaders when it comes to design and manufacturing for the surface treatment industry. In collaboration with our customers, we have been producing effective solutions in a range of areas and are now pleased to have representation across Europe, and to meet with customer demands we are now pleased to confirm we have a comprehensive UK stock holding in place at our warehouse facility based in Shropshire, ensuring we are able to offer quick and effective deliveries across the UK.

A slightly more advanced suspension system could also make it easier to synchronise the different phases, and by doing so our customers have better control over the entire process through to the finished product. WHAT WE DO Epifatech has been developing and manufacturing suspension systems for the electroplating & powder coating industry for over 40 years now and take great pride in being recognised as one of the market leaders when it comes to design and manufacturing for the surface treatment industry.

Surface treatment can differ significantly and, on many levels, with this in mind Epifatech ensure that our suspension systems comply with the current stringent quality stipulations in OUR PROCESS place for many and make the process We pride ourselves on making the as smooth as possible, whilst always process for our customers as simple considering optimising the solution, as possible, we use a giving our 4-stage process to customers Listening to your needs, budget obtain a final product the desired and timescale is at the forefront of that meets with our outcome, our vision on every enquiry we customer’s needs, from they undertake. require. initial consultation &

DECEMBER 2023

discussions we are able to propose a solution, drawings are then submitted allowing any changes or adjustments to be made before prototype samples are manufactured. With Epifatech this isn’t limited to a single prototype, again understanding the trialling process is something we appreciate and sometimes the need to have multiple prototypes is a must for some customers. Upon approval we enter full production from either our head office based in Sweden or our new purposebuilt production facility in Poland.

QUALITY DRIVEN Epifatech takes great pride in having a dedicated skilled team, with many employees being with us since day 1 of our venture, our success is clear for all of them to see and this has led our workforce to be as fully committed to delivering quality driven products to all our customers. We feel quality is a matter of gaining the full trust of our customers, allowing us to work along side them gives us all immense pleasure when seeing a basic idea evolve into an optimised hanging system, meeting the needs of the customer completely.

MASKING - TAPES, CAPS & PLUGS

PRODUCT RANGE We offer a wide range of standard hooks, jigs, fittings, and masking products, our full colour brochure also makes ordering very simple, using a simple unique product code enables us to process orders efficiently. Ensuring our solutions can be adapted to suit all types of products and operations is a priority for us, and to achieve this we haven’t locked ourselves into just a standard range, instead we strive in every way to be flexible and by doing so can deliver product-based

needs, the result, is that we can offer complete, optimised solutions without necessarily costing more.

OUR COMMITMENT TO YOU We constantly seek to find specially adapted solutions, Epifatech firmly believe that we have optimised solutions as standard, by this we mean that it should not need to cost more to have an adapted system than it would be to buy a ready-made standard solution. Not only are we committed, but we are also competitive and have a great

Patrik Karagianis, CEO

DECADES OF EXPERTISE AND COMMITMENT

understanding with our customers, having dealt with clients for many years clearly highlights the mutual success we have. Listening to your needs, budget and timescale is at the forefront of our vision on every enquiry we undertake. For more information, please take a look at our user-friendly website www.epifatech.com Telephone: 07500 938950 Email: jason@epifatech.uk

At Epifatech AB, excellent availability and close collaboration with our customers is something we prioritise highly in our day-to-day operations. For us, this means working with the customer to produce a tailor-made solution. By establishing a mutual collaboration at an early stage in the process, we make it easier to understand each individual customer’s needs, which creates the foundations for ﬁnding the best possible solution. Don’t hesitate to get in touch if you have questions about any of our products or our work. Our employees have high competence and knowledge that create and enable our success, together we create a close collaboration where everyone is involved.

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MASKING - TAPES, CAPS & PLUGS

Hadleigh Enterprises offers specialist masking tape experience and capability

With applications ranging from powder coating to corrosion protection, Hadleigh Enterprises Ltd. brings five decades’ of experience. Hadleigh Enterprises Ltd has been trading since1971 as an independent family business, gaining ISO 9001 in 1992. The Essex-based company stocks and supplies an extensive choice of masking products, all sourced from leading manufacturers. The metal processing and surface finishing sector is a key market for its services with a diverse range of needs met by Hadleigh’s ability to match product type, volume and design to exact requirements. “So many individual masking tape applications are unique to specific processes, because of this we have found it is vital to work as closely as possible with each customer to develop highly specific solutions,” says David Ogles, Hadleigh Enterprises’ Managing Director. “By being involved from the outset, and with ongoing production reviews, we can look not only to supply the most appropriate masking system, but can also ensure the customer benefits from continuous innovation – all as part of a

structured application process.” This last point, he believes, is often crucial. For example, the company’s willingness to develop prototype solutions that address key factors, such as masking accuracy and adhesion, is extremely important and can have a fundamental bearing on ongoing production operations. This also helps to ensure that leading edge developments, such as very high bond performance, the ability to fulfil metal-to-metal applications and high temperature capability of up to 380°C, come under the spotlight every time. Hadleigh Enterprises hold the accreditation – EN9100:2016 certification – which is of particular note to those involved in the aerospace sector. “Aerospace has long been one of the markets in which we operate and this accreditation – which is technically equivalent to AS9100D – marks a level of operational capability that will build on the confidence that our customers have in our services,” explains David Ogles. “The standard reflects the importance attributed to supply chain quality, not least in the context of safety of goods throughout their life cycle which is a major factor, of course, in the aerospace sector,” adds David Ogles. “Overall, this is seen as part of the drive towards establishing commonality of

DECEMBER 2023

aviation, space and defence quality systems and we are delighted that it underscores our role in these extremely challenging fields.” Hadleigh Enterprises sources master rolls from leading manufacturers before slitting and shaping them, often to produce die-cut shapes from engineering drawings, to meet exact customer requirements. The company undertakes all conversion in-house to optimise control of both quality and delivery, and can achieve slitting tolerances of +/– 0.2 mm. “We are very happy to provide material in quantities of all sizes, even down to a single roll which may be all that is initially required for a prototyping operation,” continues David Ogles. In so many sectors of the metal finishing and surface treatment industry, the benefits of Hadleigh Enterprises’ capability and experience will be widely acknowledged. “As masking quality is often so closely linked to production results, it is vital that the need for optimised masking is not overlooked,” concludes David Ogles. Full details are available by contacting Hadleigh Enterprises by phone or email. Telephone: 01268 572255 Email: sales@hadleightapes.co.uk Visit: www.hadleigh-tapes.co.uk

The Adhesive Tape Specialists

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Hadleigh Enterprises Limited Unit 11, Buckingham Square Hurricane Way, Wickford Essex, SS11 8YQ

Tel: 01268 572255 Fax: 01268 572121 Email: sales@hadleightapes.co.uk Web: www.hadleigh-tapes.co.uk

PAINT & POWDER

BioPowder: Upcycled High-Performance Particles for Functional and Decorative Applications Founded in 2017 by an international team in Spain and Malta, BioPowder is a specialist for upcycled by-products. With decades of experience in the biomass industry, BioPowder’s team has developed techniques to transform fruit kernels and shells into multifunctional additives. Specifically, they manufacture particles in micrometric ranges from side-streams like olive stones, a residue from the olive oil production. The result is powders and granules with unique functional properties. End applications include high-performance coatings such as protective paints, floorings and adhesives.

Olive stone powders: a carbon neutral resource from a circular process The raw material used for the company’s bio-particles might still be unknown to professionals in Northern countries: olive stones. In Mediterranean countries – Spain in particular – an entire industry has emerged to upcycle the solid residues from the olive oil production. According to the International Olive Council, over 3 million kg of olives were produced and harvested during the 2022/23 season. As the lion’s share is processed into extra virgin olive oil, several hundreds of thousands of tons of olive stones were given a second life through upcycling value chains.

The fragmented stones result from crushing of the olive in the mill. Once the oil is extracted, a solid paste, consisting of pulp, shell and stones, remains. This so-called olive cake is then broken down into its components and the stones undergo several cleaning and drying stages. Once the clean, dry olive pits are available, BioPowder applies grinding and sieving techniques to obtain particles in a wide range of micron sizes. The entire process occurs without the use of chemicals or synthetic additives in order to obtain a fully plant-based powder of foodgrade quality. Interestingly, olive stones are a source of bio-carbon. Or, in other words, the result of carbon capture by the olive tree, which can absorb up to 10kg of CO2 per kg of harvested olives (Source: International Olive Council). Taking into account the reduced carbon footprint of particle manufacturing and the CO2 emissions equivalent per kg of olive oil, it becomes clear that the olive ecosystem, i.e. all value streams involving oil and by-products, is carbon neutral or even carbon

DECEMBER 2023

negative. With this in mind, the bio-powders can contribute to a reduced carbon footprint of composite materials besides enhancing their functional properties.

Application possibilities in surface treatment and coatings Coating additives – performance paired with a myriad of design options From protective paints to liquid flooring solutions: BioPowder micro particles can be incorporated in a wide range of resin formulations such as epoxies, acrylics, polyaspartics and polyurethanes. Innovators are going bio-based these days, which means that natural fillers and texturizers are gradually replacing the conventional solutions such as polymeric or mineral particles. Olive stone particles stand out because of their mechanical properties. Due to their lignocellulosic composition, they have a low bulk density (550-650 g/cm3) but a

Detergents for Industrial Parts Cleaning

Borer Chemie AG

Bühler Ltd.

Gewerbestrasse 13 4528 Zuchwil / Switzerland www.borer.ch

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PAINT & POWDER

relatively high hardness (approx. 3.5 on a Mohs scale). Oil and water absorption is significantly lower than for softer natural fibres like wood, wheat or cellulose. In technical coatings, these parameters can translate into a lighter weight and enhanced durability and abrasion resistance. In adhesive formulations, for example polyurethane or silicon systems, bonding and curing can be enhanced by adding lignocellulosic particles. The market has seen a shift from conventional isocyanate-based systems to bio-based formulations, often made from plant-based polyols. While those formulations offer potential for reinforcement and texturing with olive stone particles, the latter also serve as a raw material for lignin extraction and synthesis of polyols. In the design space, the trend goes towards nature-inspired surface looks and textures. Olive stones can be customized to reflect a wide spectrum of haptic and aesthetic experiences.

Biodegradable, allergen-free abrasives In industrial blasting and polishing, consumables are made in conformity with equipment specifications, especially the nozzle sizes. Also, different particle diameters can have different degrees of abrasiveness, which is why oftentimes the end user requires a range of complementary micron sizes.

In contrast to glass, metallic or garnet particles, olive stone abrasives are compostable and therefore easy to dispose of. As opposed to nutshell grits, they are free of any nut allergens, which ensures compliance with applicable workplace safety requirements.

Functionalization and colour range Olive stone particles have a porous surface and reactive properties due to the existing hydroxyl groups. This polarity makes them naturally compatible with other polar chemistries. Resin formulations, especially synthetic ones, are often non-polar and have conventionally been filled with inert powders such as calcium carbonate.

increased bio-content or to adapt existing formulations with the aim of adding natural particles. The company has partnered with Gebrüder Dorfner GmbH & Co. Kaolin- und Kristallquarzsand-Werke KG, a German specialist for refinement and application of minerals and filler systems. The collaboration comes with the possibility to produce a range of colour particles to be applied in replacement of conventional quartz particles. These coloured granules, besides the functional fillers, can be incorporated in a wide range of composite materials, cementitious formulations and design applications.

To ensure compatibility when incorporating a natural grain in a polymer matrix, BioPowder has developed a range of functionalized particle solutions. Also, these surface treatments greatly increase the particles’ hydrophobicity so that they can work as additives in water-repellent formulations such as barrier coatings.

As the industry continues to shift towards bio-based solutions, companies are encouraged to explore the potential of BioPowder’s bioadditives for sustainable and highperformance surface coatings. Embrace innovation with BioPowder’s upcycled olive stone particles, reducing environmental impact and transforming coatings for a greener future. Join the journey towards a more sustainable and eco-friendly approach to surface treatments.

BioPowder seeks to position itself as an R&D partner for customers seeking to develop new formulations with an

For more information, visit www.bio-powder.com or email info@bio-powder.com.

DECEMBER 2023

Surface Finishing is our DNA Mass Finishing Efficient systems engineering and innovative technologies – powerful and economical

Shot Blasting Individual systems engineering and intelligent process solutions – reliable and energy efficient

AM Solutions The full solution provider for 3D post processing equipment and 3D printing services

PAINT & POWDER

PhoenixTM helps unwrap the mysteries of your paint cure oven operation “Thru-process” temperature and optical profiling solutions Give your Coating Cure Monitoring the Phoenix Factor When it comes to coating quality, you need the ability to monitor product temperature, through the cure oven, to ensure you get the cure schedule recommended by your coating supplier. Although the basic principle of thru-process temperature monitoring has remained unchanged over the years, unlike others, the PhoenixTM technology offering has evolved bringing unique innovations to the market.

Intrinsically safe ATEX certified technology PhoenixTM has complemented its data logger range with the new PTM1500 Epsilon-x temperature data logger offering a unique intrinsically safe 10/20 channel profiling system. The PTM1500

data logger is certified against the ATEX European standards as Group II category for safe operation in gaseous and dust environments (ATEX Zone 2 and 22 respectively) allowing safe operation in automotive paint and powder coating applications.

Compact System The PhoenixTM Compact system is designed for the demands of the busy coating operation. A rugged and reliable work horse that is easy to use and cost effective. The data logger accuracy of ±0.3 °C guarantees data quality. Powered with user replaceable AA batteries the data logger can run for 1000 hours. No charging or battery replacement delays so ready when you need it! The silicone free 113 mm high aluminium thermal barrier provides over 2 hours protection at 200 °C and weighs only 3.7 kg making transfer to and lifting on the line trouble free.

Phoenix Factor To make cure analysis easier and more accurate the Phoenix Factor cure analysis calculation has been added to the Thermal

DECEMBER 2023

Innovation in Thru-Process Automotive Paint Monitoring Safe ATEX Certified Temperature Profiling

Intrinsically Safe

• 20 measurement channels • Paint & Powder coating • Includes Phoenix Factor cure index calculation

New Optic Video Profiling System During Production • Detect paint runs, drips and defects • Spot transport problems • Identify oven damage

Phoenix Temperature Measurement T:01353223100

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PAINT & POWDER

View Software. The single Cure Index value is accurate yet easy to set-up and interpret. All necessary parameters for the application of Phoenix Factor analysis are stored in an analysis settings file, removing the need for tedious parameter entry each run. The Phoenix Factor allows not only instant QA but allows accurate optimisation of the process settings and direct comparison of different processes

Thermocouple Innovation PhoenixTM offer with their thru-process monitoring systems a comprehensive range of thermocouples. Designed specifically for coating applications they offer a robust, easy to use accurate solution for monitoring a range of different product types and materials. Choose from clamp, off-set magnetic or MiniMag to suit. Supplied with user replaceable cables to minimize consumable costs.

Optical Profiling The newly developed TS64 thermal barrier permits in a single barrier the facility to both protect the PhoenixTM data logger and the PhoenixTM Optic system (video camera with independent illumination) with a thermal performance of 3 hours at 200 °C. For the first time ever, you can potentially not only identify oven temperature uniformity problems from the temperature profile graph but complement this data with video evidence from inside the oven as to the possible root cause of the temperature problem. Find out more at www.phoenixtm.com

DECEMBER 2023

PosiTector Inspection ®

Unrivaled probe interchangeability for all of your inspection needs.

E N a n E nd W an W F d e n

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Customized Inspection Kits... Build your own kit from a selection of gauge bodies and probes to suit your needs. Coating Thickness

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Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.

DFT DFTInstruments InstrumentsUK UKLTD LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: t: 01442 879494 f: 01442 879595 01442 879494 f: 01442 879595 www.dftinstruments.co.uk sales@dftinstruments.co.uk www.dftinstruments.co.uk e:e: sales@dftinstruments.co.uk Proud supplier ofof DeFelsko Inspection Instruments Proud supplier DeFelsko Inspection Instruments

PAINT & POWDER

Iron-based powders bring a new dimension to high-tech cladding of critical components Thomas Eichhorn, Global Product Line Manager Coating at Castolin Eutectic, explains how a new generation of iron (Fe)based metal powders can eliminate the high costs and potential health risks of using nickel alloys in plasma transferred arc (PTA) and laser cladding processes. The new family of Fe-based powders has been developed in ours R&D lab in Dublin specifically for use with the latest state-of-the-art processes that apply coatings to components to provide resistance against abrasive wear and pressure. These coatings are used typically for: repair of cast-iron forming tools and press molds; rebuilding and protecting machine parts; edge wearfacing of steel tools for injection molding. Applications for these Fe-based powders can be found in various industries such as automotive, plastic extrusion and general machine building. The PTA process uses a high-energy plasma arc and metal powder to create a molten weld pool on the surface of the component. This results in a metallurgically bonded surface layer with improved mechanical strength, as well as corrosion and

PTA repairs with Castolin Eutectic EuTroLoy powders

PTA coatings with EuTroLoy powders in Castolin Eutectic Polish workshop

wear resistance, compared with wearfacing layers applied using traditional welding techniques. Laser cladding is complementary to thermal spray coating and PTA. It uses a laser beam to create a molten pool at the workpiece surface, to which the coating powder is added simultaneously. The exposure time is short and cooling is quick. This makes it more reliable than coatings created by thermal spraying and compared to hard chrome plating, an ecofriendly alternative. The laser cladding powder may be similar to the substrate material in the case of repairs and rapid prototyping. Or the cladding may have a higher performance to offer enhanced corrosion resistance or wear resistance. Because it happens so quickly, a particular

DECEMBER 2023

benefit of laser cladding is that it ensures reduced mixing between the substrate and coating, with dilution limited to just 2 to 5% for maximum purity. Excellent process stability and the need for reduced post-application processes such as heat treatment or machining means that laser cladding is suitable for many industrial fields. It is especially useful where modern production lines require reliable, automated and flexible systems with little maintenance that achieve optimum profitability. With the latest high-speed laser cladding systems, it is now possible to clad large areas at speeds of over 300 square meters per hour.

Cost benefits of iron powders PTA and laser cladding techniques have facilitated the introduction of Fe-based metal powders. This is due mainly to their higher process temperatures that has reduced the need for the self-fluxing properties of alloy powders with a significant nickel (Ni) content. Nickel is a particularly costly alloying element, so using metal powder that

PAINT & POWDER

does not include it offers an immediate cost-benefit. The pricing of nickel on metal markets has also tended to increase in recent years – up by 40% between 2021 and 2022. Furthermore, nickel pricing is also very volatile – in one day in 2022 it surged by 90%. Elimination of nickel allows greater price stability for Fe-based powders.

Health and safety benefits There are a number of human health issues associated with nickel. Contact with the metal is known to have side effects such as allergies, cardiovascular, lung and kidney diseases. In addition to human contact, nickel should be prevented from entering the atmosphere or water cycle. According to the German Water Hazard Class (WGK), nickel is ranked between 2: hazard to waters and 3: severe hazard to water. In contrast, iron is ranked 1: low hazard to waters or even zero. For these reasons, using Fe-based powder rather than alloys containing nickel can promote a healthier working atmosphere.

Iron powder properties Fe-based metal powders are generally manufactured from carbon steel alloyed with chromium (Cr) and molybdenum (Mo). The structure of the applied layer is martensitic/ferritic. Using these powders results in a surface layer ranging in hardness from 40, 45, 50 through to 55 HRC. They provide average to high resistance against abrasive wear and good toughness at temperatures up to 450 °C. Coatings deposited using Fe-based powders are easy to machine at lower

hardness. For the higher hardness range, specially selected tools suitable for use at greater than 60 HRC should be specified.

PTA

Fe-based coatings have a high toughness that gives them good resistance to cracking. There is no limit to the number of passes that can be applied. The recommendation to ensure optimum coating properties is to use a minimum of three layers. This ensures that the dilution of the substrate material is controlled.

Making the change Operators of PTA and laser cladding who are already experienced in applying coatings using higher-alloyed materials will experience little difficulty in making a change to Fe-based powders. If they have any concerns, they can call on the assistance of Castolin Eutectic’s Research and Development center. Our team of engineers is well equipped to resolve most complex wear phenomena affecting industrial productivity to create a total coating solutions concept.

Castolin Eutectic EuTroLoy powders We have made the benefits of Fe-based metal powders available in our new EuTroLoy ranges 16039D, 16045D, 16050D and 16056D. They are available in particle sizes from 45-125 and 53-150 µm, while other sizes can be supplied on request.

These new ranges are an important extension to our existing ranges of metal powders for PTA and laser cladding that cover a wide variety of different formulations including nickel, cobalt-based alloys and carbide blends for specific applications. For further information on the benefits of Fe-based metal powders please visit: https://www.castolin.com/

PTA process with Castolin Eutectic powders

Laser cladding for Oil & Gas components in our Norwegian workshop

DECEMBER 2023

Mold for casting automotive aluminium parts

ECONOMICAL COATING. FLEXIBLE APPLICATIONS. GM 5000 & GA 5000

Manual & automatic electrostatic guns • High transfer efficiency with wrap-around effect • Suitable for water-based & solvent-based paint • Excellent finishing results

wagner-group.com

Contact Wagner Spraytech (UK) Ltd a Member of WAGNER GROUP Telephone: 01327 368410 enquiries@wagner-group.com

PAINT & POWDER

E-ROBOT+3 3D Series RECIPROCATOR FOR CONTOUR DETECTION TYPE COATING SYSTEMS Achieve Perfect Surfaces on Even the Toughest Parts with Independent Guns E-ROBOT+3 3D detects complex geometric shapes. The guns move according to the existing geometric shape and paint with precision. Energy and powder saving is achieved. Contour detection sensors subtract the distance from the product depending on the distance and carry the information to the guns. The pistols are activated in accordance with the geometry and the painting process is carried out. Max. 8 pistols with E-AXIS +3 Painter Quiet and smooth operation along the toothed belt Designed for complex application demands and difficult geometries Ability to work in long and short strokes The slim column design allows space-saving organization of the guns. The 130 mm vertical gun spacing reduces the distance between coating zones, maximizing the effectiveness of individual axis coverage of contoured areas Serial communication technology integrated in the controller forperformance feedback and monitoring Simple graphic display on the E-control +3 Smart provides ease of adjustment and program storage Automatic pistol and linear axis up to14 kg load

E-SENSE +3 3D | DYNAMIC CONTOUR DETECTION SYSTEM The laser sensors used create the two-dimensional geometry of the workpiece. This information is processed by the electrical control by creating 3D information with the information coming from the encoder. The guns are positioned independently according to the 3D data. No matter how complex the workpiece geometry is, it is ensured that the distance between the workpiece and the guns is always constant. In this way, the need for manual retouching is minimized, the paint consumption is reduced, and the workpiece is coated with a homogeneous thickness distribution. www.electron.com.tr

DECEMBER 2023

PAINT & POWDER

Top-tier products manufactured for demanding environments

Unitech Machinery is a UK-based spray booth manufacturer, providing paint-finishing equipment for all market sectors. Our expertise, allows us to design, manufacture and install bespoke solutions based on the needs of our customer’s business. Due to the wide variety of needs within the commercial vehicle painting industry, Unitech Machinery supports our customers from conception through to installation. Our expertise allows us to offer high-quality products manufactured to perform in the most demanding of environments.

Any Size SprayBooth/Oven Airflow rates suitable for booth dimensions and budget Pit Extraction, Side Skirt Extraction or Rear Chest Extraction High & Low-level LED Lighting solutions Engineered to suit your paint finishing processes. Designed to meet any restraints your building may have, helping to utilise all available space and minimise the impact on valuable floor space. Worker safety platforms for working at height.

Don’t delay and get in touch with us today. Telephone: 01543 685565 Email: spraybooths@unitech.uk.com

DECEMBER 2023

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Machined castings. Turned parts. Complex pressings and extrusions. Customers expect parts to be pristine. PRECISION AQUEOUS CLEANING demands MecWash.

MecWash’s aqueous wash systems can accurately flush hundreds of critical features simultaneously with individually targeted jets, while rotating the component in a spray/immersion chamber.

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PRODUCTS & PROCESSES

The importance of corrosion protection for electrical systems Protection from corrosion is vital for safeguarding infrastructure and equipment, reducing costs, ensuring safety, and maintaining the reliability and longevity of critical electrical and electronic systems across various industries. Corrosion protection is critically important for several reasons. Safety: Corrosion can compromise the integrity of electrical components, leading to potential safety hazards. Damaged or corroded components can result in electrical short circuits, fires, or other dangerous situations.

Reliability: Electrical systems are expected to function reliably over extended periods. Corrosion can lead to unexpected failures and downtime, disrupting operations and causing financial losses.

Performance: Corrosion can degrade the performance of electrical connections, leading to increased resistance and reduced efficiency. This can result in wasted

energy, increased operating costs, and reduced system performance.

Longevity: Proper corrosion protection measures can extend the lifespan of electrical components and systems. By preventing or mitigating corrosion, you can reduce the frequency of maintenance and replacement, saving both time and money.

Energy Efficiency: Corrosion can increase energy consumption. For example, in HVAC systems, corroded heat exchangers are less efficient, leading to higher energy bills.

Health and Safety: Corrosion can compromise the safety of equipment and systems, leading to

DECEMBER 2023

accidents and injuries. For instance, corrosion in the aviation industry can pose a significant risk to flight safety.

Reduced Maintenance Costs: Dealing with the corrosion related issues listed above can be costly. Preventing corrosion through protective measures is always more cost-effective in the long run than repairing or replacing damaged components. Corrosion protection measures, such as coatings and inhibitors, can reduce the need for frequent maintenance and repair, saving both time and money.

Environmental Impact: Corrosion can lead to the release of hazardous materials, such as lead, into the environment. Proper corrosion protection measures can reduce the environmental impact of electrical systems.

Economic Impact: Corrosion costs industries billions of dollars each year in repair, maintenance, and replacement of corroded equipment. Effective

corrosion protection measures can significantly reduce these costs.

Maintaining Signal Integrity: In sensitive electronic systems, corrosion can affect the quality of signals and data transmission. For example, in telecommunications or data centres, corrosion-induced signal degradation can lead to communication errors, false signals or even data loss.

Aesthetic Considerations: In some cases, electrical systems are visible to the public or customers. Corrosion can be unsightly and negatively impact the image and reputation of an organization.

Preventive Maintenance: Implementing corrosion protection measures as part of a preventive maintenance program can help identify and address potential corrosion issues before they escalate, minimizing the risk of unexpected failures. Corrosion can cause equipment failures and operational disruptions. Corrosion protection measures ensure the reliable operation of critical electrical systems.

Regulatory Compliance: In many industries, regulations and standards are in place that require the use of corrosion protection methods to ensure the safety and reliability of electrical systems. This is why SuperCORR A is specified in the maintenance manuals for many aircraft manufacturers. Compliance with these regulations is essential to avoid legal and financial consequences. Overall, corrosion protection is vital for safeguarding electrical and electronic equipment, reducing costs, ensuring safety, and maintaining the reliability and longevity of critical systems across various industries. Common methods of corrosion protection for electrical systems include the use of corrosion-resistant materials, coatings, sealants, periodic inspections, and maintenance, as well as environmental controls to reduce exposure to corrosive elements. Overall, prioritizing corrosion protection is essential for ensuring the safety, reliability, and longevity of electrical systems.

Specialist Barrier Film Corrosion Protection EnviroTech Europe supplies advanced corrosion protection products, based on approved synthetic materials, to provide quality solutions to a range of lubrication and corrosion problems. SuperCORR A is a unique and proprietary formulation with longlasting, anti-corrosion inhibitors providing a superior lubrication coefficient and protection against moisture, wear, general and fretting corrosion, static electricity, corona, and other electro migration problems. The non-flammable film is only 7 microns (0.007mm) in thickness, is not a wax or oil-based product and is formulated without sulphates, chlorides, petroleum-based material, or halogens, to meet the EU RoHS directive. SuperCORR A is unexcelled in preventing failures of electrical systems and electronic equipment caused by corrosion as well as preventing the corrosion of metal components surfaces. Use SuperCORR A to protect connectors, electrical systems and switches and mechanical controls during servicing. It’s ability to displace water from exposed contacts can ensure reliable operation in extreme conditions, all from one small aerosol can. The use of SuperCORR A for corrosion control can not only bring financial savings in reduced maintenance and replacement costs but more importantly greater safety. It is much simpler and a lot less costly to prevent corrosion than to repair or replace the damaged equipment or component that failed because of corrosion. SuperCORR A is packaged in aerosol cans making access to component parts easy for engineering crews in difficult locations and conditions. Unpainted mild steel will not rust on exterior surfaces directly exposed to sea water environments for at least 6 months, protecting electrical connectors, switches, chains, drive shafts from corrosion while maintaining lubrication on moving surfaces.

EFFICIENT AND ECONOMICAL Extremely long-lasting, specially formulated and proprietary anticorrosive inhibitor. Eliminates premature failure of components created by moisture, general or fretting corrosion. Prevents deterioration and contamination on all surfaces of electronic and electrical equipment and mechanical close tolerance moving components. Reliability increased, maintenance intervals increased and costs reduced, manufacturers save costly warranty service calls or product re-call.

APPROVED Industry approval from: NASA, Boeing Aircraft, Bombardier, Embraer, Lear, Gulfstream, HawkerBeechcraft, Cessna, Raytheon, Polish Airforce, Northrop-Grumman, Royal Navy and Royal Norwegian Air Force. Exceeds Mil C 81309 Corrosion Prevention Compounds. Approved in US Tri-Service Corrosion Manuals.

FURTHER INFORMATION Please visit our website https:// www.envirotech-europe.com/ supercorr-a for information about other uses and applications for SuperCORR A. For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.

DECEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS ABRASIVES

ABRASIVE BLASTING EQUIPMENT

High Carbon Steel shot and Grit. Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni.

For all your Shotblasting & Engineering needs.

No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

Straaltechniek UK Ltd Unit 8 Valley Works, Grange Lane, Sheffield, S5 0DQ Tel: 01142 571077 Fax: 01142 571075 www.straaltechniek.co.uk

CLEANING, DEGREASING & PRETREATMENT

THE LOWER THE T E M P E R AT U R E THE HIGHER THE THE IMPACT

AIRLESS SPRAY & COATING EQUIPMENT Scangrit has become one of the leading suppliers of blasting abrasives by meeting the rigorous demands of European Industries. We combine huge resources of skill and expertise to provide you with the widest range of top-performing products, a first-class technical support service and fast reliable deliveries. When you need to take abrasive action, you’ll find Scangrit is a hard act to follow.

Eastfield Road, South Killingholme, N.E. Lincolnshire, UK Tel: +44(0)1469 574715 Fax: +44(0)1469 571644 e-mail: sales@scangrit.co.uk www.scangrit.co.uk

ADVICE BOILERS & STEAM GENERATORS ACID PROOF EQUIPMENT

Modern Coil Type Steam Generators & Fire Tube Boilers • • • • • •

100Kg/h – 25,000Kg/h High efficiency – up to 96% Low overall emissions Improved safety Simplicity of control Quiet, clean & cool in operation

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

COMPLETE FINISHING PLANT

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

DECEMBER 2023

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

MATERIAL & EQUIPMENT SUPPLIERS CLEANING, DEGREASING & PRETREATMENT

Equipment + Chemistry + Support =

Total Cleaning Solutions

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

COMPUTER SYSTEMS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

ELECTROPHORETIC COATINGS SUPPLIER

EFFLUENT TREATMENT

Do you know what your production line is doing? ORPHEUS DOES

ORPHEUS... Proven Production control software Barcode technology provides TOTAL ORDER TRACKING and TRACEABILITY Interested? Why not give us a call for a demonstration. Mark dimmock Acton Gate Systems Ltd, Essington, Staffordshire

01902 249299

www.neutralac.co.uk

TENNANTS

actongate

www.actongate.co.uk enquiries@actongate.co.uk

TENNANTS DISTRIBUTION LIMITED

ELECTROPLATING EQUIPMENT

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK

FILTERS

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

DECEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS EFFLUENT TREATMENT PLANT

HOT DIP GALVANIZING

HOOKS & JIGS

WEDGE GROUP GALVANIZING LTD Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. ✔ 14 plants across the UK ✔ 1.5mm washer to a 29m beam ✔ 24hr turnaround on request ey 8·8` 8·8b

Scan to ﬁnd your nearest plant info@wggltd.co.uk 01902 601944 GENERAL

FINISHING SYSTEMS

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JIG STRIPPING

Over 40 years of effective solutions! We are your natural partner when selecting hanging and masking technology. Don’t hesitate to get in touch if you have questions about any of our products or our work! Jason Hardeman, jason@epifatech.uk Phone: +44 7500 938 950

www.epifatech.com

HEATERS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

DECEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS MASKING - TAPES, CAPS & PLUGS

MASKING

PAINT STRIPPING

NYLON COATING POWDERS

www.epifatech.com

LACQUERS OVERHEAD CONVEYORS

RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com. Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

DECEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS POWDER

POWDER COATING EQUIPMENT

gemapowdercoating.com

Excellent surfaces WAGNER offers a wide range of systems and products for perfect coating solutions in liquid and powder.

Applying

OVENS, CURING & DRYING

Advanced powder coating system technology for greater productivity and operating efficiency delivers top performance at the lowest operating cost. Get in contact today +44.161.498.1500

www.nordson.com/hdlv

Performance by design

PUMP & FILTRATION SPECIALISTS

Your global partner for high quality powder coating

Feeding

Mixing

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

Controlling PRETREAMENT CHEMICALS

Aluminium Anodizing

7 Ravenswood Drive, Heaton, Bolton, BL1 5AJ TEL: 01204 495818 EMAIL: david@bcmetalfinishing.co.uk

Chemetall’s Anodizing Technology.

PRODUCT RANGE METACLEAN AL Powder and liquid alkali cleaners for spray and immersion degreasing

METPHOS CL Single stage degrease phosphates for use at ambient temperatures

METACLEAN DR Acid based materials for etching derusting and descaling applications

METSOL PT A wide range of environmentally friendly materials for wipe on degreasing applications

PHOSGUARD LW Lightweight Iron and Zirconium Phosphates pretreatments for use prior to painting

CM-WP-0377EN-07.2022

PHOSGUARD ZP Zinc Phosphates prior to rust proofing and painting PHOSGUARD NC Non Chromate conversion coatings for aluminium

STRIPSOL PS Paint and powder coating strippers covering a wide range of applications METSOL SD Single stage low temperature degreasers for use in vapour degrease plants DESOL PW Panel wipes and pretreatment wipes

We supply automatic dosing equipment, spray nozzles and standpipe fittings for pretreatment plants and powder coating equipment parts

www.chemetall.com

WEB: www.bcmetalfinishing.co.uk

DECEMBER 2023

Gema Europe SRL UK Branch

Booths & Systems

Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

enquiries@wagner-group.com www.wagner-group.com

MATERIAL & EQUIPMENT SUPPLIERS OXYGEN CLEANING

PUMPS

RECTIFIER EQUIPMENT

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

SOLVENT RECYCLING

SPECIALIST SERVICES

SPRAY BOOTHS

PYROLYSIS / BURN OFF OVENS

SPRAY GUN WASHERS

SPRAY WASH Equipment + Chemistry + Support =

Total Cleaning Solutions

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

01506 443058 www.frasertech.co.uk

SOLUTEX PARTS & PAINT SPRAY GUN WASHERS

S l Solvent t & Water W t Washers W h Manual | Automatic

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225 ULTRASONIC

SURFACE WORLD TRADE SHOW

turbex.co.uk DECEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS SURFACE FINISHING & EFFLUENT TECHNOLOGIES

THERMAL FLUID

AUTOMATIC & MANUAL METAL FINISHING PLANT & EQUIPMENT

Thermal Fluid Heating

Fume Extraction

Effluent Treatment

TEL: +44 (0) 121 314 1191 enquiries@plastratum.com www.plastratum.com

DI Water Generation Plastratum Ltd 100 Armoury Road Birmingham B11 2RH

VIBRATORY FINISHING EQUIPMENT & MATERIALS

Technology now for the future • • • • • • • • •

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

SHARMIC FOR FAST, FRIENDLY SERVICE

VAPOUR DEGREASING

info@babcock-wanson.com www.babcock-wanson.com

VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

THERMAL INSULATION

Thermal Insulation Spheres

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

Frogspawn™ by Manufacturing in the UK since 1957

braude.co.uk

WATER PURIFICATION

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DECEMBER 2023

To advertise in these pages under an existing or heading of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com

Straaltechniek UK Limited

8 Valley Works, Grange Lane, Sheffield, S5 0DQ, United Kingdom

Table Wheel Blasting Machines

Air Blast Hand Cabinets

• Work zone mm; 1803 Dia x 1500 H

• Type; Pressure Work Zone mm; 900W x 600D x 350H

• Work zone mm; 2743 Dia x 400 H • Work zone mm; 1500 Dia x 1000 H • Work zone mm; 1000 Dia x 400 H • Work zone mm; 1200 Dia x 1200 H • Work zone mm; 1100 Dia x 500 H

• Type; Pressure Work Zone mm; 900W x 700D x500H • Type; Pressure Work Zone mm; 900W x 700D x500H

Tumblast Wheel Machines

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Rubber Belt Volume Litre; 420 Litre

• Type; Suction Work Zone mm; 700W x 500D x400H

• Type; Steel Volume Litre; 425 Litre

• Type; Pressure Work Zone mm; 800 Dia Turntable

• Type; Rubber Belt Volume Litre; 50 Litre

• Type; Pressure Work Zone mm; 500 Dia Basket

• Type; Rubber Belt Volume Litre; 150 Litre Belt

• Type; Pressure Work Zone mm; 1200 x 750 x400

• Type; Rubber Belt Volume Litre; 170 Litre Belt

• Type; Suction Work Zone mm; 700W x600D x300H

• Type; Rubber Belt Volume Litre; 180 Litre Belt

• Type; Pressure Work Zone mm; 600W x 500D x 400H

• Type; Rubber Belt Volume Litre; 80 Litre Belt

• Type; Pressure Work Zone mm; 1400W x 700D x 600H

Hook Wheel Machines

Blast Rooms

• Type; I Track Work Zone mm; 1800 Dia x 1800L

• Work Zone mm; 4000L x 2000W x 2000H Type; Room Abrasive Recovery; Waffle Floor

• Type; Y Track Work Zone mm; 1500 Dia x 1700L • Type; Y Track Work Zone mm; 800 Dia x 1200L • Type; Y Track Work Zone mm; 1100 Dia x 1600L Roller Conveyor Wheel Machines • Type; Roller Conveyor Work Zone mm; 1000 x 500 Wheel No; 4

• Work Zone mm; 4000L x 2000W x 2000H Type; Room Abrasive Recovery; Waffle Floor • Work Zone mm; 20ft x 8ft x 8ft Type; Container Abrasive Recovery; Sweep Up • Work Zone mm; 20ft Dust Filters • Various Types & Sizes

Just Clever Chemicals

No Water. No Gas. Reduced Carbon Footprint.

1000+ hours salt spray protection

With an estimated 30% rise in gas prices, can your company afford not to switch to our ambient, one stage pretreatment technology?

No water required - no sludge produced

Our ambient temperature one stage processing system requires no heating and therefore no gas.

Ambient processing - no gas required

Additional benefits when switching include: better corrosion protection, savings in water, and savings in extra labour costs. Customers who switch from their standard three stage phosphating plant to our innovative one stage Toran 3 technology reduce their overall costs by 23% annually. Contact Metavate to help your business move forward. Phone: 01926 494126 Email: info@metavate.co.uk Website: www.metavate.co.uk

No ﬂash rust for 6 months on treated-metal prior to painting