Surface World January 2024

... we have everything covered JANUARY 2024 read online @ www.surfaceworld.com

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Paint Expo 2024 Hall 3, Booth 3512

PIONEERS IN POWDER COATING 20 Years Leading HDLV® Dense-Phase Technology

www.nordson.com/powder

JANUARY 2024 VOLUME 31 NUMBER 1

MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com

SURFACE WORLD 2025

EDITOR & GRAPHIC DESIGNER

IMF: INSTITUTE OF MATERIALS FINISHING

Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com

QUALICOAT UK & IRELAND

CIRCULATION & SUBSCRIPTION DEPARTMENT Sheena Burrus

e: sheenaburrus@hillmedia.com

EXHIBITION ORGANISER Sheena Burrus

e: sheenaburrus@hillmedia.com

Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.

The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2024 ISSN 1757-367X

A DEFINING MOMENT FOR THE SURFACE FINISHING INDUSTRY.

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JOIN US AS WE CELEBRATE 100 YEARS.

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QUALICOAT REVEALS THE SECRET TO CONSISTENT QUALITY.

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IMF: INSTITUTE OF MATERIALS FINISHING THE INSTITUTE OF MATERIALS FINISHING- TRAINING COURSES.

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INDUSTRY NEWS KESTREL JOINS QUALICOAT. STRAALTECHNIEK UK PROUD TO CONTRIBUTE TO SHEFFIELDS COMMITMENT OF SUSTAINABILITY. AKZONOBEL SUPPORTS DELIVERY OF CHINA’S FIRST DOMESTIC LARGE CRUISE SHIP. PREMIER COATINGS MADE IN BRITAIN FOR AGRICULTURAL AND MACHINERY MARKET. AKZONOBEL’S SUPERVISORY BOARD MEMBER, JOLANDA POOTS-BIJL, TO STEP DOWN. BECKERS GROUP APPOINTS NICKLAS AUGUSTSSON CHIEF SUSTAINABILITY OFFICER. A NEW FRESH FACE AT PHOENIXTM.

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AEROSPACE & MARINE PLASTRATUM PROVIDES LATEST AUTOMATIC SURFACE FINISHING TECHNOLOGY EQUIPMENT FOR MAJOR AEROSPACE MANUFACTURER. MASS FINISHISHING & SHOT BLASTING FOR MEDICAL AND AEROSPACE APPLICATIONS.

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ELECTROPLATING, ANODISING & GALVANIZING THE POWER TO SLASH ENERGY COSTS BY UP TO 36%.

34 BESPOKE ELEPHANT MEMORIAL PRESERVED FOR GENERATIONS. 36 CAPITAL INVESTMENT - A THREAT OR AN OPPORTUNITY? 38

JIGS & BASKETS FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS.

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PAINT & POWDER WHY IS ANTIMICROBIAL PRODUCT PROTECTION IMPORTANT IN HIGH-TOUCH SURFACES?

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WATER & EFFLUENT TREATMENT PURITE’S SPECIALISED APPROACH.

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PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Specify QUALICOAT for all your architectural aluminium powder coating requirements qualicoatuki.org

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MATERIAL & EQUIPMENT SUPPLIERS

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SURFACE WORLD 2025

SURFACE WORLD 2025: A Defining Moment For The Surface Finishing Industry In a much-anticipated return, Surface World is set to make waves once again in 2025.

Scheduled for March 26 and 27, this two-day event promises to be a defining moment for the surface finishing industry.

As professionals, experts, and enthusiasts gather, the event is poised to showcase the latest advancements, foster collaborations, and set the stage for the future of surface finishing technologies.

Dates released for 2025 Surface World, set to take place on March 26 and 27, 2025, returns with a renewed focus on addressing the evolving needs and challenges within the surface finishing sector. The organisers have invested time in reevaluating the industry landscape, attentively listening to feedback, and tailoring the event to provide maximum value for attendees. The 2025 edition is strategically positioned to serve as a platform for fostering innovation, facilitating knowledge exchange, and promoting business growth in the dynamic field of surface finishing.

Themes and Highlights Surface World 2025 is designed to be a comprehensive experience, covering a wide array of topics and advancements within the surface finishing industry. From the latest technologies to sustainable practices, the event promises to be a melting pot of ideas and expertise.

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Surface World 2025 - Wednesday 26th & Thursday 27th March

Cutting-Edge Technologies

Industry Networking and Collaboration

Industry professionals can expect to witness demonstrations and presentations on the most cutting-edge technologies shaping the future of surface finishing.

From advanced coating applications to state-of-the-art finishing equipment, Surface World aims to showcase the tools that will define industry standards.

One of the key strengths of Surface World lies in its ability to bring together professionals from various corners of the surface finishing industry. Attendees can capitalise on networking opportunities to connect with suppliers, clients, and industry experts, fostering collaboration and business growth.

Sustainability in Focus With sustainability at the forefront of global concerns, Surface World 2025 will spotlight eco-friendly practices within the surface finishing industry. Attendees will gain insights into green technologies, environmentally conscious processes, and how the industry can contribute to a more sustainable future.

Regulatory Updates and Compliance Staying informed about regulatory changes is crucial for any industry.

Surface World exhibitors can assist in providing the latest updates on regulations affecting the surface finishing sector, ensuring that attendees are well-prepared to navigate compliance requirements.

Practical Demonstrations Surface World 2025 will offer practical demonstrations where participants can gain hands-on experience with the latest tools and techniques in surface finishing.

These interactive sessions aim to bridge the gap between theoretical knowledge and practical application.

Surface World’s return in 2025 on March 26 and 27 is not just an event— it’s a pivotal moment for the surface finishing industry. As professionals gather to explore innovations, share insights, and strengthen collaborations, the event is poised to set the tone for the industry’s future.

For those involved in surface finishing, this is an opportunity to stay at the forefront of industry trends and contribute to the continued evolution of surface finishing technologies.

So, mark your calendars and prepare for an immersive experience at Surface World 2025.

2025

The Surface World Trade Show is an exciting event that brings together professionals from the surface treatment and coating industries, providing an excellent opportunity to explore, learn, and collaborate in this ever-evolving sector. Discover the latest trends, advancements and innovations in surface treatment and coating techniques. Find practical and effective solutions to enhance the durability, aesthetics, and performance of surfaces. Connect with manufacturers, suppliers, and fellow industry peers to build valuable business relationships.

IMF: INSTITUTE OF MATERIALS FINISHING

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JOIN US AS WE CELEBRATE

100 YEARS

THE IMF ARE 100 YEARS OLD IN 2025 In 2025 the Institute of Materials Finishing is celebrating our 100 birthday.

Founded in 1925 as the Electrodepositors Society to serve the electroplating industries, we became the Institute of Metal Finishing in the 1950’s.

In 2012 we re-badged ourselves as the Institute of Materials Finishing, to better reflect our involvement with all aspects of surface engineering.

Our celebrations begin in February 2025 at the Surface World exhibition, with a centenary dinner taking place on the first evening, Wednesday 26th February 2025.

Tickets will be £35 per person or a table of 10 for £300.

There will be a 3 course dinner followed by entertainment.

Please let Helen know soonest if you would like to attend by email: helen@materialsfinishing.org.

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Further events are being planned throughout 2025, which we are sure will interest and engage all our members. Please keep an eye out for announcements in future editions

of IMFormation! Please try to join us as we mark our Centenary!

Email: helen@materialsfinishing.org

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QUALICOAT UK & IRELAND

QUALICOAT REVEALS THE SECRET TO CONSISTENT QUALITY

By Angus Mackie - QUALICOAT Chair It is still considered that ‘painting’ can cover a poor substrate to make anything look good, but for the wise, for a limited time.

Substrate preparation on any material is crucial for longevity of the applied finish, with a poorly executed substrate preparation, failures can often be seen within twelve months. The same can be said about powder coating. There are numerous companies in the architectural aluminium coating industry who can coat to a price, the problem is, the coating can look excellent at first, but time tells another story and one that can turn out to be very, very costly.

The problem with any national quoted standard is that it can be claimed, but often not substantiated without physical checking of the product supplied, or indeed a process review of the supplier.

As a customer, how can you be sure you are getting the quality you specify?

Most of you reading right now know that all quality powder coatings consists of a robust pretreatment followed by the application of powder coating, but, can you make a visit to every supplier in a contract prior to placing an order to check that this is being done?

Don’t let a competitive coating price be the deciding factor, reducing the quality of, or worst still eliminating the pretreatment, cannot readily be seen on the finished product.

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The global QUALICOAT label exists to offer transparency to all specifiers.

All architectural powder coaters work to the QUALICOAT Specification which is updated in real time to accommodate results of research and the adoption of new technologies. The current Specification is also freely available, without cost, for all to review from QUALICOAT’s own website.

Most importantly Members of QUALICOAT are only licensed following twice yearly unannounced inspections from an independent test house, members not coating to the exact Specification, can and have lost their licence to carry and display the coveted third party accredited quality label.

As you would expect from the very name of the Association, consistency in supplying quality is paramount for the applicator licence holders who are members of the Association. The secret to quality is only achieved by regular monitoring of the powder coating process through the Member’s own test laboratory and this is where the laboratory technicians are crucial in the powder coating process.

Over the last few years the Association has made it mandatory that all QUALICOAT licence holder’s own laboratory technicians attend a refresher training course at least once every two years. This ensures that the latest developments in the QUALICOAT Specification for production monitoring and production testing is implemented and maintained. This, in turn, ensures compliance with the Specification when unannounced applicator plant inspections are undertaken every six months.

Passing these quality audits ensures that an applicator maintains their licence to offer the QUALICOAT Specification.

For specifiers this is a key reason why they specify QUALICOAT for all their architectural powder coating.

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QUALICOAT UK & IRELAND

The yearly training meetings are organised

by IFO who are QUALICOAT UK & Ireland’s independent test house located in Germany.

The last training day, held yearly, took place in Daventry in November 2023 with a record number of sixty laboratory technicians in attendance. Testing equipment was made available for the testing of chrome-free analysis including photometers and a hand held x-ray spectrometer. Members came from all over the UK and Ireland to discuss the Specification updates and listen to technical presentations.

Brought to the event was a Q-SUN Xe-1 xenon arc chamber which reproduces the damage caused by full-spectrum sunlight and rain. In use over a few days or weeks, the Q-SUN test equipment can reproduce the damage that occurs over

months or years in the harshest of environments.

Oliver Boegler, Head of Inspections at IFO, gave an overview of coating various aluminium alloys, coating testing methods and an update on the latest QUALICOAT Specification and pending updates being introduced in 2024.

With several new powder coating applicators receiving their licences recently and further powder coating applicators currently

undergoing training and review by IFO, the vast majority of quality architectural powder coaters in the UK & Ireland are now licensed to supply to the QUALICOAT Specification and carry the prestigious QUALICOAT label.

The up-to-date QUALICOAT Specification is available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.

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IMF: INSTITUTE OF MATERIALS FINISHING

THE INSTITUTE OF MATERIALS FINISHING We are a leading provider of technical training and skills development in surface finishing for employers and individuals.

Our next start date for all distance learning courses is 19th January 2024.

Study for our FOUNDATION CERTIFICATE IN BASIC SURFACE FINISHING, choosing either Electroplating, Organic Coatings or Aerospace as your pathway, plus 3 units of your choice.

For comprehensive details of all modules/units offered please refer to our website www.materials-finishing.org Or for further details and costs contact Karen Yates - karen@materialsfinishing.org Telephone: 0121 622 7387

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INDUSTRY NEWS

KESTREL JOINS QUALICOAT

By Angus Mackie - QUALICOAT Chair Kestrel Aluminium Systems have recently been awarded a QUALICOAT license for their powder coating plant and process, they join a further twenty-five professional architectural powder coaters across the UK & Ireland who hold the coveted status. The award was presented by QUALICOAT Chair, Angus Mackie of VertikAl to Nicki Baylis of Kestrel at the last Members meeting of 2023 held at QUALICOAT UK & Ireland’s offices in Daventry Established in 1989 Kestrel Aluminium Systems began as a distributor of Shopfront Systems. Over the thirty-five years, the privately owned company has grown from strength to strength to become a reputable nationwide fenestration systems house developing commercial and domestic aluminium systems to meet the ever changing needs of the UK market.

More recently Kestrel invested in a ‘state of the art’ powder coating facility at their headquarters in Birmingham.

Installed to a high standard, the plant has quickly become established in the region. Nickie Baylis comments on the decision to invest, “To support our customers and offer an unrivalled speedy turnaround of powder coated profiles coated to a high standard, we decided to add a powder coating facility to our group portfolio. With the investment, we always had the intention to become QUALICOAT approved and the Association has been very helpful with advice and support, culminating in the awarding of our QUALICOAT licence at the last members meeting.”

Kestrel’s powder coating facility can handle profiles up to 7m in length and offer further services such as thermal breaking, taping protection and profile stripping when required. The independent nature of the facility offers the ability for coating of own systems and third party profiles and assemblies which ensure complete colour and glass level matching on any project.

The current QUALICOAT Specification is available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/company/qualicoat-uk-&-ireland.

Nicki Baylis of Kestrel receiving their licence from Angus Mackie - QUALICOAT UK & Ireland Chair

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INDUSTRY NEWS

STRAALTECHNIEK UK PROUD TO CONTRIBUTE TO SHEFFIELDS COMMITMENT OF SUSTAINABILITY It is important to Straaltechniek UK that they carry on with their sustainable practices and contribute towards Sheffield’s commitment to environmental sustainability which is encouraged throughout the business and is something they are very proud of, especially by being part of the ‘Made in Sheffield’ brand and with representation from their Chairman Graham Ward, Managing Director Andy Allen and Sales Director Jay Dorling as Freemen of the Cutlers Association in Sheffield.

Straaltechniek UK over the years have implemented good working practices to contribute towards the companies sustainability through introducing various improvements at the site in Sheffield such as solar panels to the offices and main factory workshop, LED lighting throughout the premises installed, newly installed electrical charging points for electric vehicles and recently invested in new equipment in their machine shop that can do the work of multiple machines which means they can now use less energy to produce more parts on a single machine. This has allowed them to cut down energy usage, and therefore cost saving whilst being able to achieve higher production levels.

Straaltechniek have consciously reduced overall mileage between the Sales and Service Fleet by working smarter in various ways such as vehicle sharing as well as arranging more meetings via online platforms such as Teams, Zoom, etc where possible. The company has also now started to look at the companies fleet of vehicles and has now installed electrical charging points for parts of the fleet which are now full electric. Further to this, they now install Modems within every PLC control panel on new equipment they supply into industry which allows remote access for making changes and can provide immediate support to their customers without having to travel to and from site which has proved very beneficial all round, they also install energy efficiency

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cleaning controllers on their dust collectors, these work on a differential pressure of the filters meaning that it only pulses when the filters are dirty, saving compressed air consumption.

Straaltechniek also introduced the High Performance Long Life GN Blasting Wheel Technology, and this incorporates the beneficial principle of forward curve blades into its revolutionary blast wheel and blade support concept. By design, collision speeds of the abrasive are reduced at the entrance to the blast wheel leading to decreased wear of both blades and abrasive.

With the unique shot/grit projection angle, the GN WHEEL® allows the projection speed of the abrasive to increase by 25 %, leading to a significant decrease (10-25%) in abrasive usage compared to wheels equipped with radial blades. The efficiency of the GN WHEEL® is up to 70% higher than traditional shot blasting wheels.

The GN WHEEL® is available in diameters between 300 and 500mm and can be fitted to turbines of all current and obsolete manufacturers machines.

By retrofitting existing machines with the new GN wheel gives customers enormous advantages! In addition to this, the GN Blasting Wheel technology utilizes 25% less energy and achieves the same result.

Although Straaltechniek promote a 25% energy saving using the High-

Performance Long Life GN Blasting Wheel Technology, feedback from customers who have implemented this technology have achieved a 50% energy saving using this technology, which proves that depending on the process, 50% energy saving is achievable.

Straaltechniek UK are committed to continue improving the companies sustainability by introducing further improvements at the site in Sheffield, consciously working in smarter ways to save energy overall, and will implement further working practices so that the company can continue to contribute to Sheffield’s commitment to environmental sustainability.

Telephone: + 44 (0) 1142 571077 Email: info@straaltechniek.co.uk Visit: www.straaltechniek.co.uk

INDUSTRY NEWS

AKZONOBEL SUPPORTS DELIVERY OF CHINA’S FIRST DOMESTIC LARGE CRUISE SHIP The first large cruise ship ever to be built in China has set off on its maiden voyage, having been coated with International® paint supplied

by AkzoNobel’s Marine, Protective and Yacht Coatings business.

Constructed over a period of more than three years, the 5,246-passenger Adora Magic City features the company’s Intersmooth® fouling control technology.

The high-performance brand was specified on the hull of the milestone vessel due to its high durability, low VOC content and excellent application properties.

The ship – which is 323.6 meters long and has a 1,292-person crew capacity –

that will help propel our customers and

The company’s International brand

the industry to a more sustainable future.”

offers a leading portfolio of coatings that

was built by Shanghai Waigaoqiao

The newly launched ship, which weighs

Shipbuilding Co., Ltd and the launch

135,500 tons, contains more than 25

heralds a new beginning for the

million different parts and was produced

Chinese cruise ship new-build sector.

with the cooperation of more than 30

“We’re proud that our trusted coatings

countries and over 8,000 specialized

technology and expertise played an

suppliers.

important role and were extremely

“Our ability to support global projects

impressed during a recent visit to

and supply chains provides value for

see the final fitting out of this landmark

customers of our Marine Coatings

vessel,” says Simon Parker, Director of

business,” continues Parker. “Our

AkzoNobel’s Marine, Protective and Yacht Coatings business, who adds that the company is also contributing to the new-build of Adora Magic City’s sister ship.

International brand has been meeting customer needs in this respect for more than 140 years. We’re constantly innovating to keep pace with evolving requirements, with a clear focus on

protect and enhance vessel performance when facing different challenges, such as impact and abrasion, chemical resistance and biofouling accumulation.

In this area, the product range helps to reduce biofouling build up and mitigate drag over time – which helps to improve fuel efficiency and cut CO₂ emissions.

Owners and operators can also benefit from the company’s Intertrac software, which uses big data to support underwater hull scheme selection and predict and maximize lifetime performance, while considering key industry regulations.

“We hope to be involved in similar

supporting customers in yard efficiency,

For more details about the company’s

projects in the future and remain

boosting lifetime performance and

International range of products,

committed to supporting the application

reducing both fuel consumption and

visit the dedicated website:

and development of advanced coatings

CO₂ emissions in operation.”

https://www.international-marine.com/

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First for Sustainability With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.

architectural.interpon.com

INDUSTRY NEWS

PREMIER COATINGS MADE IN BRITAIN FOR AGRICULTURAL AND MACHINERY MARKET Manchester based, HMG Paints, is further expanding its support for the UK Agricultural and Machinery Market in 2024, with an expanded distributor network and product support. The company has seen a growth in opportunities since Brexit and the pandemic, and this is evidenced by its paints and coatings appearing on many stands at the 2024 LAMMA show, including the Teagle Machinery Ltd stand.

Supply chain disruption with European products, caused by COVID, Brexit and ongoing supply issues across the globe has seen HMG partner up with a number of UK companies and supply products including primers, topcoats, DTM’s and tinted products with short lead times across the UK.

Report shows consumers feel it’s important to buy British Companies looking inward for suppliers

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is highlighted in the fourth annual report into “Buying British”, with 66% of respondents saying they are starting to order more British made goods. Additionally, half of the country’s businesses (47%) and even more of the public (58%) saying they prefer to buy products that have been manufactured in the UK over alternatives imported from other countries, the 2023 ‘Buying British’ Survey was conducted

by Made in Britain and OnePoll.

“We’re exceptionally proud to be a British paint manufacturer in an industry dominated by Multi-National Enterprises.

All of our products are made right here in Manchester, and this allows us to quickly service our customers paint and coatings requirements, direct or via our distribution network” commented Danny Cleary, Commercial Director of HMG Paints.

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INDUSTRY NEWS

Acrythane SC601 for OEM and Refinishers Within the Agricultural market Acrythane SC601 is fast becoming the go to product for both OEM’s and Refinishers alike.

Acrythane SC601, a high solids 2K Acrylic, offers outstanding properties, including rapid drying and simplicity of use.

Acrythane SC601 produces striking finish and exceptional durability and is ideal for the ACE (Agricultural and Construction Equipment) and Restoration market places.

Not only does Acrythane SC601 provide an impeccable finish, but it also offers excellent protection against harsh weather conditions and atmospheric pollution. Its resilience ensures that equipment and machinery retain its beauty and functionality for years to come.

One of the many advocates of Acrythane SC601 is James Cardus, who uses the

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system in the restoration of vintage tractors and equipment. “We have been using HMG Acrythane SC601 for many years now, we are extremely happy with the excellent finish it produces as standard” commented James of Classic Vintage Tractor Restorations. “Even more so our customers love the finish and happy customers are the most important thing for us.”

The colours contained in the box, available in a counter top version or carry case, are sourced from a number of popular colour systems, including RAL, British Standard, Agricultural, Commercial Vehicle, Fleet Colours, Afnor and more.

Additionally, the box contains colours with chromatic continuity to ensure that distributors can find the perfect colour for every customer.

HMG Paints takes pride in its commitment to quality, and Acrythane SC601 is no exception. Available in a wide range of sheen level and colours, including 2400 in the ColourBase Colour Box

The colours in the box aren’t contained to just the one HMG System though they can be matched in a myriad of 1K and 2K products including; C71 Speedline, a high quality ‘2 hour’ drying time Synthetic Alkyd Enamel, 1K DTM a high-quality single coat finish and CFB, new twocomponent, high solids polyurethane system.

Over 2,400 Colours Available The HMG Paints ColourBase Colour Box is an identification tool that presents over 2400 colour chips, displayed in chromatic order within 20 fan decks.

The ColourBase Colour Box is a multifunction tool, in the sense that not only each colour has a chromatic code that identifies its position in the colour sequence, but it also corresponds to a colour existing on the market for reference.

“It’s wonderful to see our paint being used on products that will be at the LAMMA Show, and the feedback has been fantastic from the customers” added Roger Blinco, HMG Paints Southern Technical Sales Manager.

“We’ve developed some great new partnerships over the last 24 months or so and that is a credit to the work of the team in Manchester producing great paints and also the support of our Distributor network.”

For more information about HMG Paints, Acrythane SC601 and other products please visit www.hmgpaint. com. Acrythane SC601 is available via HMG’s distributors across the UK and Ireland who offer colour matching services and fast delivery services.

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INDUSTRY NEWS

AKZONOBEL’S SUPERVISORY BOARD MEMBER, JOLANDA POOTS-BIJL, TO STEP DOWN Jolanda Poots-Bijl has announced that she will step down as a member of AkzoNobel’s Supervisory Board as of January 31. The decision follows her appointment as CFO of Ahold Delhaize, which limits availability for her current Supervisory Board role.

Commenting on the announcement, Ben Noteboom, Chair of AkzoNobel’s Supervisory Board, said: ”We thank

Jolanda for her support and dedication, both as a member of the Supervisory Board and the Audit Committee. She has

been a valuable source of expertise over the years and we wish her well in her future activities.” The Supervisory Board will announce a successor – to be nominated for appointment at the next Annual General Meeting – in due course.

Until then, her activities will be covered by the current Supervisory Board members.

Visit: www.akzonobel.com

BECKERS GROUP APPOINTS NICKLAS AUGUSTSSON CHIEF SUSTAINABILITY OFFICER Beckers Group, a leading global industrial coatings company, has announced the appointment of Nicklas Augustsson as its first ever Chief Sustainability Officer (CSO), effective January 1, 2024. Nicklas will be a permanent member of the Executive Committee of Beckers Group, and will continue to report to Chief Technology Officer Gavin Bown.

Nicklas has been with Beckers for over 20 years, and has worked in various departments covering sales, research & development, and technical services. Since 2016 his focus has been sustainability, driving the Group sustainability agenda and heading the global sustainability team.

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He holds an M.Sc. in chemical engineering from the Royal Institute of Technology in Stockholm and studied Business Administration and Business Development at the Stockholm School of Economics, as well as Leadership at INSEAD. “Sustainability is a key ambition for Beckers and it supports our business strategy,” said Christophe Sabas, CEO of Beckers Group. “In creating a Chief Sustainability Officer seat on the Executive Committee, we want to strengthen what we do to reach our 2030 sustainability targets. This is a strong message to our internal organization, and also to our customers and stakeholders, that Beckers is committed on sustainability.”

Gavin Bown, Beckers Group CTO added: “Nicklas has been instrumental in developing and driving the Group’s sustainability strategy. His promotion to CSO reflects his outstanding ownership

and leadership in both strategy and execution, and the high strategic importance of sustainability to Beckers.”

Visit: www.beckers-group.com

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INDUSTRY NEWS

A NEW FRESH FACE AT PHOENIXTM Phoenix Temperature Measurement are pleased to announce that Brodie Kevan has joined the PhoenixTM team as UK sales engineer.

One of Brodies key responsibilities is to support the UK customer base operating in the coatings market.

Brodie is keen to promote the extensive range of thru-process monitoring solutions offered by PhoenixTM to help companies in the paint and powder coating market maximise the potential of their oven cure coating operations.

Whatever the size of operation, technical needs and budget, a monitoring solution can be offered.

Brodie Kevan has joined the PhoenixTM team as UK sales engineer

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Phoenix your finishing oven to find, fix and forget your paint cure problems.

Find out more at www.phoenixtm.com or contact Brodie directly (Brodie.Kevan@phoenixtm.com) to discuss your thru-process monitoring challenges.

Telephone: +44 (0) 1353 223100 Email: sales@phoenixtm.com Visit: www.phoenixtm.com

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AEROSPACE & MARINE

PLASTRATUM PROVIDES LATEST AUTOMATIC SURFACE FINISHING TECHNOLOGY EQUIPMENT FOR MAJOR AEROSPACE MANUFACTURER Plastratum have successfully completed a series of fully automatic plant for the titanium anodising of aerospace engine components, supported and complimented by the inclusion of demineralised water plant with rinse water recirculation.

Final effluent treatment, thermal fluid heating and differential volumetric fume extraction and fume scrubbing with tank lid technology are also included.

The project specification was generated to bring the NDT Blue Etch Anodise (BEA) operation in-house to: - significantly reduce lead times, provide a new revenue stream and eliminate the risk of damage to the parts during transportation.

Plastratum, the Birmingham based surface finishing equipment, effluent treatment technology and fume extraction/ scrubber equipment company was chosen to provide the solution for this prestigious contract.

Plastratum are the fastest growing chemical engineering, plant and equipment supplier in the British surface finishing sector and have emerged with high-quality engineering and innovative designs beneficial for their customers.

The enthusiastic, dedicated and professional manufacturing workforce,

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with a combined 120 years manufacturing experience, is integral and compliments the energetic team.

The challenges Specialist manipulation of a number of different parts through the same process tanks. <20µScm-1 rinse water for all processes.

Temperature control could NOT be completed using electrical heating.

Tight space limitations.

Space saving solution The fully automatic anodising equipment has two parallel legs with a centralised fume extraction system, environmental canopied down draft transporters and automatic lid technology. One of the major challenges to be overcome was the limited factory space which had been allocated for the new machinery.

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AEROSPACE & MARINE

transfer from leg one to leg two which enabled the installation to be fully installed with ease.

were consequential savings in effluent costs, both plant and on-going foul sewer costs.

Each leg has a load/ unload station enabling multiple, integrated programming of cleaning and chemical processing simultaneously, realising the benefit of increased productive output efficiency utilising our random-access software. Combined with SCADA and management data acquisition which is, linked to the company’s production server. This provides a powerful management and production tool.

The customer, unusually, had very limited additional electrical power within the factory where the installation of the new plant was to take place. Electrical heating would have exceeded the electrical capacity and a new cable supply would have to have been installed.

This installation would have increased the project costs and seriously delayed the project, along with increasing the plant running costs using electrical heating.

Water discharge saving of 80% Water treatment is integral to the successful operation of this equipment.

All rinse water must be less than 20µScm-1 and sufficient to provide excellent rinse efficiency. Although space limitations ruled out double or triple counterflow rinses, there was an opportunity to provide rinse water recirculation.

This would enhance rinse water at the correct conductivity, with reduced discharge to foul sewer, thus dramatically reducing risk to the environment along with reducing treatment and discharge cost to the business.

A detailed evaluation of the parts and chemistry was undertaken to calculate the volumes of water required and suitability for recirculation, utilising ion exchange deionisation. This extensive evaluation showed conclusively in favour of water recirculation and provided a water discharge saving of over 80% of the volume to drain. Therefore, there

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Full in-depth feasibility study Plastratum again undertook an in-depth feasibility study and was able to show the customer that a gas fired thermal fluid boiler and distribution system was a beneficial and cost-effective option which was advantageous to the installation and ideal for the customers’ needs. It was shown that the payback on capital investment would be as little as one and a half years, comparing the electrical costs against the cost of gas, the quantity of which was more than an adequate supply within the factory.

The major benefits of Thermal Fluid heating systems are: The system only needs once a year servicing.

It is non-corrosive unlike steam and medium temperature hot water.

It does not require water treatment or boiler blow-down There is no additional expense of chemical additions.

The fume extraction is a centralised common installation from both legs of the plant and supports the differential volumetric tank lid technology. The use of lids is instrumental in reducing the fume extraction volume using a turn down of 70%. Therefore, it is not only a much-reduced plant sizing and factory footprint allocation when compared to open tank fume extraction, it also reduces the quantity of expensive heated factory air to atmosphere.

Once again this is of great financial benefit for the customer as it reduces operating costs.

The company is headed by Mike Taylor, Managing Director, a specialist in Effluent Treatment and Rinse Water Recirculation systems, Roger Speck with over 40 years’ experience in Chemical Engineering and Electroplating Equipment and Glenn Williams for fume extraction and odour control products.

Due to our continuous product development and in house design, coupled with a commitment to high quality and technical standards, we are able to secure total turnkey projects.

We have demonstrated that we are able to design, manufacture install and commission complete plant, equipment and associated products which are providing major financial benefits for our customers.

Why not allow us to help you with your investment with our “safety critical fabrications” and product value.

Mike Taylor - Managing Director Telephone: 0121 314 1191 Email: mike@plastratum.com Web site: www.plastratum.com

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AEROSPACE & MARINE

MASS FINISHISHING & SHOT BLASTING FOR MEDICAL AND AEROSPACE APPLICATIONS Colin Spellacy, Head of Sales, Rösler UK In the precision-driven realms of the medical and aerospace industries, the roles of mass finishing and shot blasting technologies cannot be overstated. These processes, crucial for achieving the high degree of surface perfection required in these sectors, are instrumental in ensuring both the reliability and safety of critical components. This article delves into the intricate world of mass finishing and shot blasting, exploring their application in the medical and aerospace fields, and underscoring why these technologies are indispensable for maintaining the stringent quality standards that these industries demand. By examining their impact on product durability, performance, and compliance with rigorous specifications, we gain insight into how these finishing processes are not just about aesthetics, but are fundamental to the functionality and integrity of the components used in life-saving medical devices and high-performance aerospace systems.

MASS FINISHING AND SHOT BLASTING Mass finishing and shot blasting are two distinct industrial processes used for surface finishing of components, each with its unique method and application.

Mass finishing, encompassing techniques like tumbling, vibratory finishing, and centrifugal finishing, involves placing parts in a machine with abrasive media, where they are finished through a combination of mechanical and chemical actions. This method is particularly effective for deburring,

30

smoothing, polishing, and cleaning a large number of small to medium-sized parts simultaneously, making it ideal for intricate components with complex geometries. The gentle and controlled nature of mass finishing ensures uniform treatment of all surfaces, crucial in industries like medical, where precision and consistency are paramount.

Shot blasting, on the other hand, employs the forceful projection of abrasive materials, such as steel or glass beads, against the surface of the component. This high-energy process is

excellent for cleaning, strengthening (peening), or roughening surfaces, and is often used for larger, more robust components. Its aggressive nature makes it suitable for removing heavy scale, rust, or old coatings, and it is commonly employed in industries like aerospace and automotive for preparing surfaces for painting or coating. The choice between mass finishing and shot blasting depends on the specific requirements of the application: mass finishing is preferred for delicate, precision parts requiring uniform treatment, while shot blasting is chosen for its aggressiveness and suitability for larger, tougher components needing thorough surface preparation.

MASS FINISHING AND SHOT BLASTING IN MEDICAL AND AEROSPACE APPLICATIONS In the medical industry, mass finishing, prior to final sterilisation in accordance with applicable medical regulations, is essential for ensuring the safety and effectiveness of various devices.

The process is widely used to smooth and polish implantable devices, surgical instruments, and other medical tools.

The primary objective is to eliminate any surface irregularities that could harbour bacteria or cause patient discomfort.

For instance, mass finishing is vital in the production of orthopaedic implants, where a smooth surface can significantly

reduce the risk of tissue irritation and promote better integration with the body. Additionally, the process is used to clean and finish components of diagnostic equipment, ensuring that they are free of contaminants and safe for patient contact.

Shot blasting, in the context of the aerospace industry, is crucial for preparing component surfaces for further processing and ensuring their structural integrity. This process is extensively used for cleaning, texturizing, or peening surfaces of aircraft components made of metals and alloys.

By removing surface contaminants, shot blasting enhances the adhesion properties of subsequent coatings, which is critical for parts that are exposed to extreme environmental conditions.

Moreover, shot blasting is employed for stress-relieving and strengthening components through peening, a process that improves fatigue resistance and prolongs the lifespan of critical aerospace parts such as turbine blades, landing gear, and fuselage components.

The importance of mass finishing and shot blasting in these sectors is underscored by their direct impact on safety and performance of safety-critical devices. In the medical field, the precise and gentle finishing of devices ensures device efficacy. In aerospace, the reliability and durability of components are non-negotiable, with shot blasting playing a pivotal role in ensuring these attributes. These processes not only contribute to the longevity and functionality of components but are also integral in complying with stringent industry standards and regulations, thereby upholding the highest safety benchmarks in these critical sectors.

HOW TO SELECT A FINISHING SUPPLIER To excel in providing top-tier mass finishing and shot blasting technologies, a company must possess a blend of advanced technical capabilities, extensive industry knowledge, and a commitment to innovation.

At its core, the company should be equipped with state-of-the-art machinery and technology capable of handling a diverse range of materials and component geometries. This includes having a variety of mass finishing machines like tumblers, vibratory finishers, and centrifugal equipment, as well as an array of shot blasting machines suited for different applications, from gentle peening to aggressive surface cleaning. Equally important is the company’s expertise in selecting the right media, whether it be ceramic, plastic, or metallic for mass finishing, or the appropriate abrasives for shot blasting, to achieve optimal results.

In addition, the company should demonstrate an ongoing investment in R&D, ensuring that its technology stays at the forefront of industry advancements, thereby offering the most efficient, cost-effective, and environmentally friendly solutions.

In addition to technical prowess, the ideal company should have a strong

customer-centric profile, marked by a deep understanding of various industry requirements and a tailored approach to each project. This means not just selling equipment, but partnering with customers to understand their specific needs, whether they are in the aerospace, medical, or any other sector with stringent finishing standards. Such a company would offer comprehensive services, from initial consultation and process development to after-sales support, including maintenance and training. The ability to provide custom solutions and adapt technology to unique challenges is crucial, as is a robust global support network that ensures customers receive timely assistance regardless of their location.

By combining cutting-edge technology with personalized, industry-specific service, a company can truly deliver the best in mass finishing and shot blasting technologies, becoming a trusted ally in their clients’ pursuit of excellence.

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AEROSPACE & MARINE

level of control is particularly important in the medical and aerospace industries, where even minor flaws or inconsistencies can have significant consequences. Rösler’s ability to assure such high quality and reliability in its equipment is a major reassurance for customers who cannot afford any compromises in their finishing processes.

This customer-focused approach should be backed by a strong commitment to quality and safety, ensuring compliance with international standards and regulations. A provider excelling in these technologies would also prioritize sustainability, continually seeking ways to minimize environmental impact, such as by developing eco-friendly media and optimizing energy efficiency in their machines. Ultimately, the hallmark of a leading company in this field is its ability to merge technical expertise with a responsive and responsible service ethos, setting the standard for innovation, reliability, and customer satisfaction in the realm of mass finishing and shot blasting technologies.

THE ROSLER DIFFERENCE Rösler AG, with its illustrious 80-year history, stands as a paragon in the field of mass finishing and shot blasting, particularly for the demanding applications required in the medical and aerospace industries. This longevity is not just a testament to the company’s enduring presence but also to the depth of experience and expertise it has cultivated over the decades. Being a family-owned business rather than a shareholder-driven entity, Rösler has the unique advantage of prioritizing long-term goals and customer-centric strategies over short-term financial gains.

This approach has allowed the company to build lasting relationships with clients, understand the evolving needs of the industries it serves, and adapting its offerings accordingly. Röslers’ deep-

32

rooted understanding of the nuanced requirements in the medical and aerospace sectors has positioned it as a trusted partner, capable of meeting the highest standards of precision, reliability, and quality demanded by these fields.

The global sales and service support infrastructure of the company is a critical component of its success. Its widespread presence means that it can offer localized expertise and support, understanding regional specificities and responding promptly to customer needs, regardless of location. This global network ensures that customers receive consistent, high-quality service and have access to Rösler’s expertise no matter where they are based. This aspect is particularly crucial for clients in the aerospace and medical industries, where time-sensitive projects and the need for rapid response to maintenance and support queries are common. Rösler’s ability to provide such immediate and knowledgeable support is a significant advantage, reassuring customers that their high-stakes, precision-oriented projects are in capable hands.

Rösler’s commitment to vertical integration marks another cornerstone of its excellence. By designing and manufacturing all its machines in-house and not relying on third-party components, it maintains complete control over the quality and performance of its products. This self-reliance means that every aspect of its machines, from the smallest part to the overall design, meets stringent quality standards. This

The company’s focus on automated and turnkey solutions represents its forwardthinking approach. In an era where efficiency and precision are paramount, Rösler’s emphasis on automation aligns perfectly with the needs of modern manufacturing, especially in the hightech medical and aerospace sectors.

Automated solutions minimize human error, increase throughput, and ensure consistent quality, which are all critical factors for these industries. Rösler’s turnkey solutions, which encompass everything from initial consultation and machine design to installation and commissioning, provide customers with a seamless, hassle-free experience.

This holistic approach, combined with its cutting-edge automation, means that Rösler can deliver highly efficient, tailored solutions that meet the specific needs of each customer.

Lastly, Rösler’s position as a one-stopshop for both machine and media supplies, coupled with its major focus on post-sale care and support, significantly enhances its value proposition to customers. This comprehensive offering simplifies the procurement process for clients, ensuring that they receive perfectly matched equipment and consumables for their specific applications. Furthermore, Rösler’s commitment to post-sale support, including maintenance, training, and ongoing technical assistance, ensures that customers continue to derive maximum value from their investment over time. This level of ongoing support is crucial in industries where equipment uptime and performance directly impact production schedules and product quality. Rösler’s dedication to not just selling machines, but also to fostering enduring partnerships through continuous support, cements its pre-eminence in providing solutions that are as reliable and enduring as its own legacy.

Visit: www.rosler.com

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SIEBEC UK Ltd, Stafford +44 (0) 1785 227700 sales@siebec.co.uk www.siebec.co.uk

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ELECTROPLATING, ANODISING & GALVANIZING

THE POWER TO SLASH ENERGY COSTS BY UP TO 36% If your rectifier is running at less than 70% efficiency (and many are), you’re wasting energy and inflating your TCO unnecessarily. KraftPowercon explains how you can save money and improve plating quality at the same time.

If it isn’t broken, you may still need to fix it Most production managers are busy people, dealing with all the everyday challenges involved in manufacturing and finishing: productivity, maintenance, cost control, quality. If a piece of equipment is working, it’s unlikely to be a priority on their ‘to do’ list.

Understandably, many metal plating businesses are still using older rectifiers that are still going strong. But energy efficiency has not always been the priority that it is now, and many rectifiers operate at only 70-80% efficiency (and bear in mind that output values on older rectifiers aren’t always accurate).

Oversized rectifiers mean larger energy bills. And if you’re seeing burns or a milky finish, you know that residual ripple is to blame.

Yet, if you could save energy and increase process speed without causing damage, you’d boost productivity, improve output quality and make your business more cost-effective.

The maths is simple, but significant “Not enough companies know how efficient their rectifiers are,” says KraftPowercon’s Niklas Scharrenberg.

“Which means there’s a lot of opportunity out there for general metal finishing businesses to become more competitive.”

Fortunately, it’s surprisingly quick and easy to find out. All it takes is a 30-minute

34

check for KraftPowercon’s specialists to let you know how efficiently your existing rectifiers are operating, and what the potential is for your business.

“Our customers are seeing reduced cost of operation, not just by saving energy, but also by improving product quality through reduced ripple,” says Scharrenberg. “And using modular FlexKraft means having the right-size rectifier solution that they can scale at any time.”

One KraftPowercon customer is saving €112,627 savings in energy bills each year, and ripple is down to just 1%. Another FlexKraft user, a hard chrome plater, is saving around €50,000 euros per year in energy costs.

It costs nothing to see what you could save To discover find out how much energy

you could be saving, visit KraftPowercon’s general metal finishing web page, which features an online energy savings calculator (you don’t even need to give your details to use it). There’s also a free white paper on the relationship between current ripple, throwing power and finishing quality, as well as webinar video on cost savings.

For a more accurate estimate, you can also request a free rectifier efficiency check, which will show you exactly where and how energy savings could be made.

Act now to maximise your savings, and take advantage of surprisingly short lead times from KraftPowercon.

Contact us or one of our UK sales partners for more information.

Email: highcurrent@kraftpowercon.com Energy Saving Calculator: https://kraftpowercon.com/ industries/general-metal-finishing

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ELECTROPLATING, ANODISING & GALVANIZING

BESPOKE ELEPHANT MEMORIAL PRESERVED FOR GENERATIONS North Yorkshire-based artist blacksmith has partnered with a galvanizing firm to preserve a memorial sculpture, ensuring it remains a fitting tribute for the community to visit for many years to come.

James Wilkinson was commissioned to create an elephant sculpture by Guildford High School to remember a past pupil, Emily Oliver, that recently passed away.

He said: “As an artist, blacksmith and metal fabricator, I’ve created many bespoke sculptures and garden art over the past two decades. However, it was a particular honour to be entrusted to design and fabricate this beautiful and poignant memorial piece, dedicated to a local girl who sadly recently passed away.

“Due to Emily’s distinctive initials – ELMO – and her love for elephants, she was

often linked to the famous Elmo the elephant. We decided to immortalise her in this way and create a bespoke elephant with a patchwork construction, using irregular-shaped pieces of 3mm mild steel welded to an armature.

Plus, organic elements, including forget-me-nots, oak leaves, and acorns were requested to be incorporated into the creation.

“The memorial is due to be located in the school grounds as a space for friends, family and school peers to visit. Being exposed to the elements, however, it was paramount that we enhanced its longevity and so I called upon my trusted partners, Metaltreat Galvanizers.

Having worked with them for almost 20 years, I knew they were reliable and professional - with the specialism to cater for the intricate detailing of the piece.”

The elephant sculpture was hot dipped into a bath of molten zinc at temperatures around 450C to allow a metallurgic bonding to be created, which protects the steel from rust and corrosion for up to 70 years.

Iain McBeath, Commercial Manager at Metaltreat

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Galvanizers, added: “It’s always a pleasure to work with James – his artwork is truly magnificent and we’re privileged to play a part in preserving it for people to enjoy for generations. This particular project has very important meaning and special sentiment, and so it was vital that we provided the very best quality service to ensure the sculpture remains as beautiful as it is today for many years to come.”

Taking just over a month to complete, the finished product, standing at two metres tall, is due to be located within the school grounds, amongst bamboo and grasses to appear to be pushing through the undergrowth. A smaller elephant sculpture was also created and is to be placed in Emily’s parents’ garden.

After her diagnosis, Emily raised over £40,000 for The Brain Tumour Charity, and her family and friends are continuing to fundraise for this charity in her honour.

Metaltreat Galvanizers is part of Wedge Group Galvanizing Ltd the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers truly national galvanizing service. For further information, please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.

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ELECTROPLATING, ANODISING & GALVANIZING

CAPITAL INVESTMENT A THREAT OR AN OPPORTUNITY? The intuitive answer is that most enterprises would view a capital investment as an opportunity and that of course is what it should turn out to be if all goes as planned. The opportunity to increase output, reduce unit costs and ensure consistent levels of product quality.

These are the primary reasons on which returns on investment are projected and expenditure justified.

However, in the background lies a latent threat to the business if the project is not completed and put to work on time and on budget. It is likely that future commitments have been made to supply product to meet key customer demand and if this cannot be properly satisfied the consequences to both the financial and reputational standing of the business can be serious.

So potentially there is a lot at stake, on the one hand the bright profitable future envisaged when the decision to invest was made and on the other the potentially serious consequences of the project reality not living up to expectations. In all projects it is worthwhile to carry out the classic

38

SWOT analysis, many will be familiar with this technique when comparing their products with those of their competitors but perhaps not so familiar in this application. At Plating Line Advice, we believe it is also a useful technique when assessing key project decisions and especially when comparing possible suppliers of capital equipment.

What is a SWOT analysis?

SWOT is an acronym that stands for Strengths, Weaknesses, Opportunities, and Threats. A SWOT analysis would be used by project teams during strategic planning to identify what their project is doing well, where it can improve, what are the risks and how it fits in the investment landscape. It can also be applied with great effect at the supplier selection level.

Components of a SWOT analysis Strengths Strengths are an assessment of the project’s or supplier’s attributes that give it an advantage over other alternatives.

Opportunities Opportunities are usually dependent on the success of the project and can range from supplying to new markets, improving quality, cost reduction etc. often driven by unmet customer needs that the business has identified.

it at a disadvantage when compared to alternatives. For example, a weakness that could be a key consideration is a lack of previous experience in the realisation of specialised turnkey projects or weak financial ratings.

Threats Threats are typically factors impacting the project or supplier. These factors can be anything ranging from limitations of available resource to emerging technology. Ultimately, these threats are the obstacles facing the business and what could adversely affect the project outcome.

The benefits of carrying out the SWOT are summarised by the saying “Forewarned is forearmed” which dates back in Britain to at least 1592 and means “prior knowledge of possible dangers or problems gives one a tactical advantage”.

The conclusion being, that to ensure the opportunity presented by the decision to invest is realised to its full potential the possible risks should be identified in advance and steps taken to eliminate them or at least mitigate their impact.

This philosophy is at the heart of our approach, bringing to bear 45 years’ experience of project realisation with the objective on ensuring “a happy landing every time” for your project.

Weaknesses

“Peace of Mind through Confidence”

The weaknesses component of the SWOT analysis is an assessment of the project’s or supplier’s attributes that put

Telephone: 07481 322263 Email: will@plating-line-advice.com Visit: www.plating-line-advice.com

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FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS Centuries of smart solutions have paid off. At HangOn knowhow and industrial coating process experience run deep, which means that they quickly find the smartest solutions that give you the best result.

HangOn’s R&D is constantly focused on finding new solutions for your challenges.

Sometimes they come up with answers before questions arise and solve yet unidentified problems. They are happy to provide advice on how to make your process more efficient, and can provide calculations that show exactly how much money you save or make with our smart solutions.

“Smart thinking is never stupid. HangOn focus on small solutions that make a big difference for your business. What you do with the resources saved, well, that is up to you.”

HangOn keeps on growing – with new colleagues, new technological possibilities and new smart solutions.

Regardless of how big they grow, they will never grow apart – and will always grow with you. Always close, only a phone call away and delivering as promised, if not more.

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Global presence HangOn is present all over the world, with distributors in more than 40 countries. They are continuously developing their international operations to meet customer’s needs. The HangOn headquarters, R&D, production and main distribution hub are located in Hillerstorp, Sweden.

To offer superior logistics, their distribution hubs are strategically located around the world.

Patents HangOn are constantly inventing new smart solutions while developing their products.

Many special projects for specific customers and products lead to solutions with wider applications.

These often have the potential to make the coating industry much more efficient, which is why they apply for patents and design patents.

All of this ensures HangOn have the customer at the heart of their operation.

Telephone: 01547 540573 Email: sales@hangon.co.uk Visit: www.hangon.com/en

Coating Cost Calculation

CALCULATE YOUR ENERGY SAVINGS Energy costs are through the roof right now.

A higher hanging density is often the most efficient way to both save energy and drastically lower the total coating cost. Find out how much you can save on your coating line at ccc.hangon.com

PAINT & POWDER

WHY IS ANTIMICROBIAL PRODUCT PROTECTION IMPORTANT IN HIGH-TOUCH SURFACES? In the post-pandemic landscape, architects, specifiers, and other construction professionals are placing a greater focus on environmental hygiene. Historically, this centred on postmanufacture hygiene measures, like regular hand washing and extensive cleaning routines. Today, a wave of new antimicrobial products is contributing to how we approach the problem offering an added benefit alongside existing hygiene protocols.

In this respect, HMG is leading the way.

A family-run business with more than 40 years of industry experience, HMG produces innovative antimicrobial powder coatings for varied surfaces.

In this article, we examine why built-in antimicrobial product protection is an added benefit to high-touch surfaces and how HMG powder coatings are an additional tool for architects and specifiers working in hygiene-critical environments and public spaces.

Why is antimicrobial product protection important in high-touch surfaces?

To help explain why antimicrobial protection in high-touch surfaces is becoming increasingly essential, we will look at several key points.

1. Clean between cleans At the most fundamental level, antimicrobial product protection is beneficial in high-touch areas because it works 24/7.

The addition of antimicrobial technology to surfaces complements existing cleaning protocols, reducing the levels of bacteria on a surface around the clock.

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This ensures surfaces stay clean between cleans and provides antimicrobial product protection that lasts. Antimicrobial technology is not a silver bullet. However, it does play a significant role in improving and maintaining hygiene levels when deployed in conjunction with a regular cleaning routine and traditional hygiene measures.

In HMG coatings, antimicrobial protection is achieved with Polygiene BioMaster™ technology. It has been successfully tested on a host of organisms in more than 2,000 applications and utilises silver ion technology to reduce microbial load.

In independent testing, Polygiene BioMaster reduces the levels of E.coli and Staphylococcus aureus by up to 99.9% after 24 hours.

2. Microbes impact material performance Antimicrobial product protection is not just concerned with minimising harmful microbes on surfaces. It also contributes to improved material performance.

Microorganisms can cause significant damage and premature degradation, affecting a material’s performance and shortening its lifespan.

Biodeterioration - the destruction or degradation of materials by biological agents - is an issue for many manufacturers and construction professionals. Clients value long-lasting, high-performance products and manufacturers’ reputations depend on being able to provide them. Integrating antimicrobial technology into materials enables manufacturers to distinguish themselves, illustrate their commitment to innovation, and build and maintain long-term relationships with customers.

For instance, microbial degradation of metallic surfaces is a significant concern in the Heating, Ventilation and Air Conditioning (HVAC) industry, as ductwork is particularly prone to problems. Ductwork panels and components treated with HMG coatings benefit from integrated antimicrobial product protection that inhibits the growth of microorganisms, guaranteeing protection between cleans.

3. Targeted hygiene is the way forward Integrated antimicrobial protection in metal surfaces is critical because we now need to pursue a strategy of targeted hygiene. Targeted hygiene involves focusing our hygiene practices on places and at times when harmful microbes are most likely to cause concern.

Targeted hygiene recognises that microbes are concentrated in certain environments. Consequently, reducing opportunities for microbial growth on these surfaces contributes to a more hygienic environment.

HMG powder coatings facilitate targeted hygiene by embedding antimicrobial product protection into these surfaces

and products, reducing the opportunity for microbial growth and making decisive interventions where they have the biggest effect. As a result, the targeted hygiene approach is a more effective, affordable, and sustainable use of resources, working in conjunction with and complementing existing protocols.

4. Architects, specifiers and building materials For architects and specifiers, opting for integrated antimicrobial product protection is becoming increasingly commonplace. The basic materials used to construct buildings and infrastructure often benefit from the addition of antimicrobial technology. From heating and air conditioning ductwork to handrails and public transport upholstery, there is an almost endless array of fascinating use cases.

Antimicrobial surfaces can be used in a wide range of surfaces and environments, such as public transport, kitchens, healthcare settings, changing rooms, bathrooms and retail environments.

While high-touch, high-traffic areas represent the clearest and most compelling opportunities to utilise the technology, they are by no means the only ones.

Built-in antimicrobial technology is already being integrated into many surfaces within homes. Whether it is kitchen work surfaces, the paint we use to decorate our homes or bathroom appliances, homeowners understand the benefits of advanced antimicrobial protection and demand its inclusion in their properties.

In other words, built-in antimicrobial product protection can become a defining feature of our everyday lives, reducing opportunities for microbial growth on surfaces.

HMG Powder Coatings At HMG, we develop and sell advanced antimicrobial powder coatings that can be applied to various fixtures and fittings, including window frames, door handles and push plates. We specialise in innovative solutions that meet the needs

of architects and specifiers. For instance, we offer a corrosion protection coating system for steel substrates and a series of lower curing temperature powder coatings that deliver significant energy savings.

HMG powder coatings feature Polygiene BioMaster silver ion technology.

Silver ion protection works on three fronts to minimise the growth of bacteria.

First, it binds with the bacterial cell wall to impede growth. Second, it restricts enzyme production, affecting energy production within the cell. Finally, it interferes with the cell’s DNA to impair reproduction.

This three-pronged approach has proven highly effective in tackling many of the most common bacterial strains.

With more than 40 years of experience in the industrial coatings sector, HMG has established itself as an industry leader and leverages its expertise to continue developing innovative and effective powder coating solutions.

To learn more about HMG powder coatings, visit the HMG website www. hmgpowdercoatings.co.uk or contact the HMG team on +44 (0) 1827 280225.

WATER & EFFLUENT TREATMENT

Tailoring Water Purification to Industry Needs:

PURITE’S SPECIALISED APPROACH In the diverse world of industrial surface treatment, the demand for tailored solutions is paramount.

Different sectors, from automotive to healthcare, have unique requirements that standard approaches often fail to meet. This is where Purite steps in, offering a bespoke approach to water purification that aligns with the specific needs of each industry. Below, we delve into the transformative impact of customised water treatment solutions in enhancing industry-specific surface treatment processes.

Water quality is a critical factor in surface finishing. The right water quality can mean the difference between a flawless finish and a flawed one. Purite recognises this and has dedicated over 40 years to developing water purification technologies that not only meet but exceed industry standards. Our solutions are not one-size-fits-all; they are as varied as the industries we serve.

By offering tailor-made solutions, we ensure that each client receives a system that is optimised for their specific surface treatment applications.

In the automotive industry, for instance, the quality of surface finishing is directly related to the durability and appearance of the final product. Here, water plays a pivotal role in processes like electroplating and paint preparation.

Purite’s systems are designed to deliver water of precise purity levels, ensuring that the surface treatment processes in the automotive sector are both efficient and effective.

Similarly, in the aerospace industry, where safety is paramount, the integrity of each component is non-negotiable.

Our water purification systems provide the high-purity water essential for critical processes such as anodizing and coating, thereby playing a crucial role in ensuring the reliability and

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safety of aerospace components.

The healthcare sector presents its own set of challenges, with stringent standards for cleanliness and sterilization.

Water used in medical device manufacturing and hospital sterilization processes needs to be of the highest purity. Purite has developed specialised water treatment solutions that meet these exacting standards, providing safe and reliable water for critical healthcare applications.

Our approach goes beyond merely supplying equipment. We work closely with our clients to understand their specific needs and challenges. Our team of experts conducts thorough water analyses, identifies potential issues, and provides informed advice.

This collaborative approach allows us to develop and implement water treatment solutions that are not just effective but also cost-efficient and environmentally sustainable.

Moreover, we understand that technology is ever-evolving.

That’s why our solutions are designed to be adaptable, ensuring that our clients can keep pace with the latest advancements in surface treatment technologies. This forwardthinking approach has helped our clients improve not just the quality of their processes but also their overall operational efficiency.

The importance of tailored water purification solutions in the field of surface treatment cannot be overstated.

At Purite, we are committed to providing our clients with bespoke solutions that meet their unique industry needs.

Our dedication to innovation, quality, and customer service is what sets us apart and makes us a trusted partner in the surface treatment industry.

Visit: www.purite.com

PosiTector Inspection ®

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Unrivaled probe interchangeability for all of your inspection needs.

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Coating Thickness Probes n Ferrous n Non-Ferrous n Combination n Ultrasonic

Surface Profile Probes

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n Depth Micrometer n Replica Tape Reader

Environmental Conditions Probes n Integral n Cabled Magnetic Probe n Anemometer Probe n 1/2” NPT n Infrared

Hardness Probes n Shore n Barcol

Salt Contamination Probe n Bresle Method

Ultrasonic Wall Thickness Probes n Corrosion n Multiple Echo Thru-Paint n Precision n Low Frequency n Xtreme

Customized Inspection Kits...

Build your own kit from a selection of gauge bodies and probes to suit your needs.

Coating Thickness

Surface Profile

Environmental Conditions

Hardness

Salt Ultrasonic Contamination Wall Thickness

Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.

DFT DFTInstruments InstrumentsUK UKLTD LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: t: 01442 879494 f: 01442 879595 01442 879494 f: 01442 879595 www.dftinstruments.co.uk sales@dftinstruments.co.uk www.dftinstruments.co.uk e:e: sales@dftinstruments.co.uk Proud supplier ofof DeFelsko Inspection Instruments Proud supplier DeFelsko Inspection Instruments

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PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

THE IMPORTANCE OF ONGOING MAINTENANCE The use of abrasive blasting media takes its toll on your equipment and regular servicing enables customers to optimise their blasting process. It also effects the system involved in the process, compromising reliability, efficiency, safety, quality, and profitability.

It is imperative to ensure you have your equipment checked regularly. This will depend on the amount of blasting you undertake in a given time. At Hodge Clemco a SurfacePrep company we can offer servicing plans to meet your needs.

Investing in abrasive blasting equipment is a venture to be undertaken to assure the integrity of your purchase. When you are buying industrial equipment to get the most out of your acquisition it is best to take out the recommended servicing plan. Buying blasting equipment is not just a one-off purchase it is about the total service solution that we can offer you. Right from the initial enquiry, delivery, and installation through to the service and ongoing maintenance.

At SurfacePrep we are proud of our commitment to servicing and ongoing maintenance of our machinery.

In the current climate when all companies are keeping close track of their spending it is important to protect your investment. With servicing and ongoing maintenance, you know that you are covered. This protects you from large costs and helps prevent complications when things do go wrong.

If you do have issues with your equipment our aftermarket team are there to help. We have a dedicated team of service engineers around the whole of the UK available to offer advice and visit you on site to resolve any problems if

46

needed. You can call our service team who will discuss your requirements and book you in for a visit.

With a wealth of experience in the abrasive blasting industry dating back to 1959, we have a dedicated service team working with our clients. We have the technical expertise to carry out maintenance and repairs to excellent standards. We can advise on the appropriate maintenance and servicing programme suitable for your needs.

Having a servicing plan in place means fewer breakdowns, higher productivity, better quality finishes to your blasting and lower equipment costs. This is all imperative in the current economic climate.

Andy Peart Hodge Clemco’s Sales and Service Director spoke of the companies offering.

“Hodge Clemco will always try to provide an urgent response to any breakdowns or requests for one off service inspections. As these services are mainly reactive and unplanned, this may impact your response to your customers and have a financial impact on your

business due to the premium cost of an emergency service visit.”

“Machine breakdowns are undesirable, but not always unavoidable. However, with routine servicing and inspections these breakdowns can be reduced.

Hodge Clemco also understands the work pressures of your own personnel, that’s why we are well-equipped and prepared with a nationwide team of service engineers.”

For information on our service packages visit our website at www.hodgeclemco.co.uk or call our team on 0114 254 0600.

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

SAMSOL® DEWAX PRECISION CLEANER SamSol® DEWAX Precision Cleaner is a special blend of aliphatic esters and surface-active agents formulated to offer an effective alternative to ozonedepleting chlorofluorocarbons, chlorinated hydrocarbons, caustic cleaners, and undesirable petroleumderived solvents in precision cleaning applications.

Key Features 1. Composition:

Effective for removing masking waxes in metal plating, waxes, pitches, and thermoplastics used in optics, wafer, and jet engine industries.

Removes common metalworking soils including oils, greases, lubricants, coolants, and dye penetrants.

Technical Data Sheet

Process SamSol® DEWAX is designed for use in semi-aqueous cleaning Process processes. While individual process configurations may vary based upon the particular cleaning needs in a given application, most processes operate more or less as depicted in Figure 1 below. Detailed process steps can be found in the Samsol Dewax Process Guidelines sheet.

Readily biodegradable and not a hazardous waste.

Heat

Tank 3 First Rinse Tank Hot Water Rinse or Alka k kaline RInse (M-A -A Ae ero at 5%) -A

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Heat

Spray Under Immersion

High flash point, low odour, low toxicity, and low vapour pressure for operator safety.

Tank 2 Samsol Dewax Tank (100% Samsol Dewax) x x)

Spray Under Immersion

2. Safety and Environmental Impact:

Tank 1 (Optional) l) l Hot Water Gross Wax Removal

Spray Under Immersion

Effective alternative to ozonedepleting substances, chlorinated hydrocarbons, caustic cleaners, and petroleum-derived solvents.

Spray Under Immersion

Special blend of aliphatic esters and surface-active agents.

Tank 4 Second Rinse Tank Hot Water Rinse

Heat

Customer Review from International Waxes

Approvals Testing Rigidax a Thermoplastic Technical Data SheetAtAerospace International Waxes we&distribute

Non-corrosive and free from carcinogens.

Does not contribute to ozone depletion.

Approved by leading manufacturers in various industries including aerospace, automotive, jet engine, optics, and silicon wafer

Applications

ol® DEWAX

Designed for removing high-melting-point soils such as waxes, pitches, greases, fixturing compounds, and buffing compounds.

Ideal for applications where elevated temperatures aid in soil removal.

Encapsulant/Filler used extensively in the Aerospace Sector, and more recently in Formula 1 where it is used as a Filler applied to Aluminium Honeycomb Core to enable the milling of complex profiles during the fabrication of the Monocoque As a Thermoplastic Rigidax is notoriously difficult if not impossible to clean off using conventional Solvents. However we were introduced to Samsol DeWax just a few years ago when we were invited by Banner Chemicals to trial this new chemistry. The method is immersion at 90c and without exaggeration the initial results were spectacular. We placed the waxed part into the tank and for a couple of minutes nothing happened, but after two minutes the wax was releasing from the part with Samsol DeWax clearly absorbing the wax, and with 4-5 minutes the part was clearly free of the wax and completely clean. We were so impressed with the results and particularly the ease with which the part was cleaned. After some years we remain as impressed as do my customers who in the past had struggled somewhat to achieve the cleanliness required in Aerospace. Samsol DeWax is the only Solvent to thoroughly and completely remove any type of wax effortlessly. Not only that but Samsol DeWax has a Soil Loading of approximately 40% making it so cost effective, it is also Non Hazardous.

Thank you Banner Chemicals for formulating a truly very efficient wax remover that i can confidently recommend to my customers as “Simply the Best”. Peter - International Waxes

Before SamSol® DeWax

48 Applications

After SamSol® DeWax

For more information please visit: www.precisioncleaningsolution.co.uk

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PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

OUR 2024 BROCHURE NOW AVAILABLE -

Advanced solutions for vapour degreasing, corrosion protection, metal cleaning and surface treatments EnviroTech Europe are specialists in metal cleaning and corrosion protection solutions.

We offer a range of approved products tailored to your industry, which are cost effective, energy efficient, safe for operators and the environment.

All products are manufactured in the United Kingdom and available on short delivery times through our dedicated team of qualified distributors worldwide. We can help with product-use and offer advise on legislative changes, ensuring your metal cleaning and corrosion protection solutions stay within regulatory boundaries.

We can supply Material Safety Data Sheets, independent laboratory reports, product samples and further assistance. EnviroTech Europe is accredited to ISO 9001:2015 for marketing and distribution of specialist metal cleaning and corrosion protection products.

We are pleased to introduce our range of

FURTHER INFORMATION

products in our 2024 products brochure:

Visit www.envirotech-europe.com/applications-and-casestudies for information about uses and applications for all EnviroTech Europe products.

https://www.envirotech-europe.com/brochure

Our products are used in the following industries: Electronics and Electrical Environmental General Cleaning Industrial and Manufacturing Marine and Maritime Mechanical Engineering Medical Device Manufacturing Military Motorsport Power Generation Railways and Automotive

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For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Ecoclean: Solutions as diverse as the tasks in industrial parts cleaning

EFFICIENT, INNOVATIVE, AND SUSTAINABLE COMPONENT CLEANING FOR THE ENTIRE PRODUCTION CHAIN Whether degreasing, classic component cleaning or high-purity applications - the demands on cleaning solutions have increased in all areas of the manufacturing industry. Ecoclean is responding to these changed market requirements with an even broader and more modularized product range.

The focus here is on higher cleaning quality, improved costs, and more energyefficient processes.

Component cleaning is an essential manufacturing step in all industrial sectors to ensure requirement-compliant downstream processes and high, stable

product quality. Regardless of the industry, new and modified products, increasingly compact and complex geometries, an ever-greater variety of materials, and workpiece dimensions ranging from one millimeter or less to several meters all contribute to the fact that the spectrum of required cleaning applications is more diverse today than ever before. The demands on the process and the cleanliness to be achieved vary depending on the production stage as well as on the product and industry. For example, in the final cleaning of high-tech components, including those for the semiconductor industry, medical, sensor and analysis technology, and precision optics, particulate contamination in the nanometer range and nanolayers of residual film contamination must be removed. In contrast, in general industry, for example, with its very different areas and components, the first task is often to

With the multi-bath ultrasonic cleaning systems consisting of standardized modules, here a UCM PerformanceLine, cleaning solutions can be individually configured, for example for ultra-fine cleaning and high-purity applications.

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clean off large quantities of chips and machining media. Frequently, factors such as high throughput requirements, heavy workpieces, a widely varying range of components and short delivery times also play a role. In addition, cleaning must in any case be economical, energy-efficient, and resource-efficient.

Adapt cleaning solution to the task To optimally adapt a cleaning solution to the task at hand, other product and company-specific criteria must be considered in addition to the cleanliness specifications to be met. This requires a manufacturer whose product range offers corresponding flexibility in terms of the cleaning media to be used as well as the plant and process technologies. As a full-range supplier of future-oriented, flexible, and energy-efficient solutions for industrial component cleaning, Ecoclean and UCM, the Group’s division specializing in precision and ultra-fine cleaning, cover the entire spectrum of wet-chemical processes using waterbased media, solvents and modified alcohols. This means that cleaning processes and systems, including the most suitable process and drying technologies for both batch and individual part cleaning, can be very efficiently tailored to product- and company-specific requirements. Process design is carried out in the company’s own test centers, with cleanroom test centers with adapted plant and measuring technology available for tasks in medical technology and for highpurity applications.

Special plants for water-based cleaning are covered by the modular EcoCvela with working chamber diameters up to 1,500 mm as well as several flood tanks and, if required, several working chambers.

Modular system makes special chamber systems available more quickly With a broad range of standardized chamber systems for cleaning with water-based media, solvents, and modified alcohols, as well as a wide variety of process technologies such as spray and high-pressure cleaning, ultrasonics, injection flood washing (IFW), vapor degreasing, Ultrasonic Plus, Pulsated Pressure Cleaning (PPC) and plasma cleaning, Ecoclean covers most cleaning tasks in general industry as well as the automotive and supplier sectors.

However, applications that required individually designed special equipment, for example due to component dimensions, throughput requirements, cleanliness specifications or other companyspecific factors, have increased significantly in recent years. To reduce the design effort required for this and shorten delivery times, the plant manufacturer has developed the innovative modular systems EcoCvela for water-based

The modular EcoCstretch concept was developed for solvent cleaning applications that previously required special equipment with complex design and long production times.

Among other things, it includes four working chamber sizes and several flood tanks.

cleaning and EcoCstretch for cleaning with solvents or modified alcohol. For the solvent systems, the modular concept includes four working chamber sizes with diameters from 750 to 1,200 mm and equipment with several flood tanks. For individual cleaning processes, the systems can be equipped with all process technologies available for solvent cleaning. With the EcoCvela, the diameters of the modular working chambers vary from 650 to 1,500 mm. In addition, the plants can be equipped with several working chambers and flood tanks. In these highly flexible plants, various process technologies and systems for efficient heat recovery also ensure short process times and energysaving operation. For very high cleanliness requirements, both plant types can also be supplied with the corresponding high-purity equipment.

Modular solutions also for multi-bath ultrasonic cleaning In the area of multi-bath ultrasonic cleaning systems, solutions consisting of standardized modules are also offered in the form of the UCMBaseLine, UCMSmartLine, UCMPerformanceLine and UCMHighLine model series. With the modules for the process steps cleaning, rinsing, PPC, drying, loading, and unloading, as well as a flexible transport system, cleaning systems for a wide range of applications can be configured and commissioned cost-effectively and easily. This is also supported by the fact that the electrical and control technology is already integrated. For high-purity applications, the systems are designed with the appropriate equipment and for operation in or connection to a cleanroom.

With its further diversified portfolio, Ecoclean enables companies from all industrial sectors to meet changing cleaning requirements not only in an economical and stable manner, but also in a resource-saving and future-oriented way. www.ecoclean-group.net

For energy-efficient and fast cleaning processes, the plants have effective heat recovery and can be equipped with different process technologies.

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PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

quattroClean snow jet technology - scalable, inline-capable and cleanroom-compatible

DRY CLEANING PROCESS FOR OPTIMUM CLEANING RESULTS IN ELECTRONICS PRODUCTION Whether energy, mobility or industry - electronic components and systems play a key role in the transformation towards climate neutrality. Due to higher demands on power density and reliability as well as new solutions, the requirements for technical cleanliness during the production of these components have increased enormously. The scalable, cleanroom-compatible and inline-capable quattroClean snow jet technology is a dry, reliable and sustainable means of meeting these requirements for a wide range of cleaning applications.

Technical cleanliness has a decisive impact on the performance, functionality, reliability and service life of electronic components and systems, from semiconductor & microsystem products, PCB joining & assembly technologies to the manufacture of battery cells & modules and the production of photovoltaics & laser-structured organic electronics. The benchmark is the level of cleanliness defined as necessary for the downstream processes or end application, which must be achieved in a consistent and reproducible manner.

To ensure compliance with the sometimes extremely high limits regarding particulate, filmic-organic and inorganic residual contamination, cleaning is usually carried out in a cleanroom. In a design adapted to the respective cleanroom class, the quattroClean snow jet technology from acp systems has established itself as a solution for such high-purity tasks.

SCC 1 and highest filmic cleanliness levels demonstrably achieved The technology concerns a dry process which is used for full-surface or selective parts cleaning. The cleaning medium is

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liquid carbon dioxide recycled from chemical production processes and the generation of energy from biomass.

The carbon dioxide is guided through a wear-free, two-substance ring nozzle and expands on exiting to form fine snow crystals. These are bundled by a separate jacket jet of compressed air and accelerated to supersonic speed.

When the easily-focused jet of snow and compressed air impacts on the surface to be cleaned, a combination of thermal, mechanical, solvent and sublimation effects occur, which is the basis of the cleaning action. The crystalline carbon dioxide sublimates completely during the process, leaving the treated surfaces completely dry. The detached contaminants are then extracted together with the process gas, thus preventing re-contamination of the parts or contamination of the surroundings.

Time-consuming and energy-intensive rinsing and drying processes are no longer necessary.

Extensive tests have shown that the quattroClean snow jet technology consistently meets the requirements of surface cleanliness class (SCC) 1

Specialists in Material Handling Solutions Product Overview Manual Monorail Systems Unit loads up to 3000kg

Monorail Chain Conveyors Unit loads up to 300kg

Power & Free Conveyors Unit loads up to 7000kg

Floor Conveyors Unit loads up to 500kg

Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.

As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.

Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.

We do:  In-House 3D CAD engineering  In-House manufactoring in the UK and EU  In-House design of PLC/PC control systems  Industry 4.0  Worldwide installation and commissioning  Remote support, service & inspection

Part of the

Stewart Gill Conveyors Ltd Unit 3&4 Brook Business Park Brookhampton Lane Kineton, Warwickshire CV35 0JA, United Kingdom Tel: +44 (0)1926 641424 info@stewart-gill.co.uk www.stewart-gill.co.uk

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

according to VDI 2083, Sheet 9.1:2006 with regard to residual particulate contamination. In addition, particulate cleanliness corresponding to SCC 0.1 can be achieved with repeat accuracy for components that have been cleaned beforehand in an ultra-fine wet-chemical process. In the case of film residues, cleaning results are comparable to those of other ultra-fine cleaning processes such as wet chemical and plasma cleaning or vacuum bake-out.

Sustainable cleaning with Green Screen certified medium In combination with process gas from Linde, the effective quattroClean process has been awarded the Green Screen Certificate for Cleaners & Degreasers from Clean Production Action. The independent, non-profit organization has thus created a benchmark specifically for cleaning media that are used as process chemicals in manufacturing, especially in the electronics industry. The certificate confirms that the process gas does not contain any chemical substances which are harmful to humans or the environment.

Cleanroom-compatible cleaning solutions for every application To optimally tailor the cleaning solution to the respective requirements and production situation, acp systems offers

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a range of machines based on standardized modules as well as individually planned systems. The design and features of the solutions, which are made entirely of stainless steel, are adapted to the cleanroom class concerned. This ensures a cleanliness of 99.995 percent for the liquid carbon dioxide when it is prepared and a quality of 1.2.1. according to ISO 8573-1:2010 for the compressed air. If necessary, a gas scrubber can be integrated into the ultra-clean compressed air supply (XCDA) to filter out any traces of organic substances. The quality of the air generated meets semiconductor production requirements, for instance.

One of the solutions offered by acp systems is the compact JetCell with rotating nozzles, which will be on show at this year’s Productronica. The flexible plug & play cleaning cell was developed for automated cleaning applications and is easily integrated into an interlinked manufacturing environment, e.g. immediately downstream of a punching or injection molding machine.

Alternatively, it can be operated as a stand-alone solution. It boasts a high cleaning performance with an extremely low media consumption. During surface cleaning, which can be performed simultaneously from above and below, seamless process monitoring & control ensure that each part is treated with the previously validated process parameters.

Integrated interfaces enable the digitally-

controllable cleaning system to be connected to a higher-level host computer.

Cleanroom test facility for process design and validation acp systems has its own cleanroom test facility for process design. This allows cleaning tests to be carried out in a validated ISO Class 7 cleanroom with zones up to Class 5 according to ISO 14644-1. All process parameters, such as the volume flows for compressed air and carbon dioxide, the number of nozzles, the area to be cleaned and the duration of the jet, are precisely tailored to the respective application, while also taking the material properties, type of contamination and required level of cleanliness into account. The values determined can be stored as partspecific cleaning programs in the system’s control unit.

Thanks to the dry quattroClean snow jet technology, a cleaning solution is available that can be used to perform a wide range of cleaning tasks in the electronics industry reliably and efficiently. The process not only ensures the required cleanliness of electronic, mechanical, optical and sensor components but also saves energy and resources at the same time.

Telephone: +49 7156 480140 Email: info@acp-systems.com Visit: www.acp-systems.com

EASY OPERATION. DOUBLE PRODUCTIVITY. SuperCenter EVO

Powder preparation & supply center • Ideal for frequent & fast color changes • High degree of automation for optimum efficiency • Double-designed fresh powder station for increased productivity

wagner-group.com

Contact Wagner Spraytech (UK) Ltd a Member of WAGNER GROUP Telephone: 01327 368410 enquiries@wagner-group.com

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

ONE-STOP SUPPLIER TO THE ALUMINIUM FINISHING INDUSTRY

Aluminium Finishing Industry One-stop supplier for pretreatment and anodizing

Aluminium pretreatment and anodizing with Chemetall technologies ensure perfect surfaces. Excellent adhesion and durable corrosion performance are achieved with the company’s approved products and customized processes. A complete portfolio is available for all types of aluminium finishing applications, e.g. prior to paint, wet paint and powderpaint processes as well as anodizing processes.

One-stop supplier to the aluminium finishing industry Chemetall makes your processes even more efficient and your aluminium surfaces aesthetic and long-lasting.

Benefit from our long-term global expertise in aluminium finishing and our comprehensive technical services.

In focus: value added for customers

Good products and quality services are the prerequisites for a successful business. However, at Chemetall we believe that true success lies in a close and partnershipbased global

cooperation with our customers. It is therefore our aim to offer value-added products with top-quality processes, on-time deliveries and excellent technical service.

Sustainably successful Responsible practices and sustainable development are key principles of Chemetall. Our first priority is to consistently implement environmental protection and work safety guidelines and to continuously improve the safety of our worldwide production sites. Chemetall acts

uminium 58 pretreatment and anodizing with Chemetall chnologies ensure perfect surfaces. Excellent adhesion

responsibly with a view to society and the environment and puts them on an equal footing with its financial targets.

More to read on www.chemetall.com

In focus: value added for customers Good products and quality services are the prerequisites

The Adhesive Tape Specialists

• AS9100 APPROVED • NO MINIMUM ORDER QUANTITY

Certificate No. FM10409

• ALL PRODUCTS FOR ALL PURPOSES • 48 HOUR DELIVERY SERVICE

Hadleigh Enterprises Limited Unit 11, Buckingham Square Hurricane Way, Wickford Essex, SS11 8YQ

Tel: 01268 572255 Fax: 01268 572121 Email: sales@hadleightapes.co.uk Web: www.hadleigh-tapes.co.uk

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS New and used vibratory finishing machines and systems from 2 litres to 4000 litres Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb Liquid / powdered / paste compounds Abrasive finishing wheels Vibratory separators / sieving machines and re-meshing service Repairs and relines Effluent water treatment systems Subcontracted finishing and industrial sieving services Redundant machines purchased Consultancy

SHARMIC FOR FAST, FRIENDLY SERVICE Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Tel: +44 (0)1299 822135 / 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

AT

Pull-Off Adhesion Testers Measure the adhesion of coatings to metal, wood, concrete and more Automatic Features n n n

WiFi

Impact and scratch resistant color Touch Screen display with keypad Wirelessly connect the PosiTest AT-A to your smart device using our free app Record the results as pass/fail and the nature of fracture — cohesive, adhesive and glue failures

AT-A Automatic Model

Also available AT-M Manual Model

DFT Instruments UK LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494 f: 01442 879595 www.dftinstruments.co.uk e: sales@dftinstruments.co.uk Proud supplier of DeFelsko Inspection Instruments

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

NAVIGATING THE SKIES:

5 Key Trends in the Aerospace Industry and the Role of Fraser Technologies’ Cleaning Solutions As we begin 2024, a year poised at the intersection of global dynamics and pivotal shifts, our attention turns to one of the sectors that Fraser Technologies actively engages with, notably the Aerospace and Defence industry in the UK. In our commitment to staying informed, we closely monitor client feedback, domestic trends, and global affairs.

Through consultations with peers and suppliers, as well as thorough research, we seek to anticipate and understand the trends that may unfold in 2024. Our focus is not only on identifying these trends but also on offering products, solutions and in developing pragmatic strategies to support our clients.

For instance, the many commonly used F Gas solvents have a GWP of up to 11000, while our Opteon™ SF80® solvent showcases a GWP of less than <2.5!

This significant difference underscores our commitment to providing environmentally responsible alternatives without compromising performance.

Tailored for the industrial cleaning market, the Opteon™ range is indispensable in aerospace, addressing oil and grease removal, precision cleaning, high solvency de-fluxing, silicone removal, vapor degreasing, and cold cleaning.

Opteon™ SF80® leads in lower emissions with one of the market’s lowest GWPs, of under 2.5. Fraser Technologies, by adopting this solution, not only meets industry demands for top-tier cleaning but also significantly advances sustainability goals with minimal environmental impact. *GWP - Global Warming Potential.

Trend 1: Environmental sustainability.

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In this evolving regulatory landscape, crucial updates such as the Trike replacement, the ban on nPB, F-gas restrictions and regulations, and 3M®’s recent announcement to cease manufacturing Novec HFE materials by the end of 2025 have posed substantial challenges. For 55 years, Fraser Technologies has been at the forefront, working collaboratively with clients to navigate these changes seamlessly.

As 3M® makes a shift, ceasing the production of Novec HFE materials, Frasers remains dedicated to assisting clients in this dynamic environment.

We engage in close collaboration, offering application trials with suitable alternatives and providing expert advice on alternative chemistries and equipment where relevant.

This longstanding commitment ensures that our clients not only comply with stringent regulatory standards but also stay ahead of industry changes.

Trend 3: Recruitment Challenges

In the competitive aerospace sector, Fraser Technologies responds to client demands for cutting-edge solutions that balance superior results, efficiency, and an increasing emphasis on environmental impact.

As the aerospace industry intensifies its focus on environmental sustainability, Fraser Technologies’ Opteon™ SF80, a standout product within the Chemours™ Opteon™ range. These fluids offer superior cleaning, recyclability, reusability, safety, and user-friendliness while boasting an ultralow Global Warming Potential* (GWP).

necessitating adjustments in practices and, notably, a complete ban on specific chemicals widely used in the sector.

Staying well-informed about these changes proves challenging and time-consuming.

Trend 2: Regulatory Compliance Our industry in step with our client’s sector has undergone significant regulatory updates in recent years,

With many industries anecdotally reporting challenges in recruitment the need for a skilled workforce is as important today as it has ever been.

In addressing these challenges, leveraging technological advances becomes imperative. At Fraser Technologies, we recognise the pressing need for a skilled workforce, with shortages in students choosing STEM subjects and can offer innovative solutions to mitigate recruitment challenges.

Our cleaning equipment stands at the forefront of this endeavour, capable of

Automated Water & Effluent Ltd Get in touch for a quote today!

Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.

CALL T O D AY O N

0 17 8 5 2 5 4 5 9 7

We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements.

A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.

• Custom Designed & Built Control Panels • pH & Redox Controllers & Electrodes • Conductivity Controllers • Liquid Level Controllers • Open Chanel & Magnetic Flow Meters • Data Loggers • Dosing Pumps & Tanks Call today for a quote or to inquire.

AWE House, Antom Court, Tollgate Industrial Estate, Stafford, ST16 3AF

awe-ltd.co.uk

01785 254 597

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WASHING SYSTEMS EFFICIENT - ROBUST - RELIABLE

• • • • • • •

SMALL BATCH WASHING TO CONVEYORISED SYSTEMS SPRAY, SOAK , ULTRASONIC OR COMBINATION MACHINES. FULL AFTER SALES SUPPORT IN HOUSE TEST FACILITY EUROPEAN WIDE CUSTOMER BASE STANDARD AND BESPOKE SYSTEMS AVAILABLE COMPLIMENTARY CHEMICAL RANGE AVAILABLE

INNOVATION FOR ALL YOUR WASHING NEEDS Call 01543 675800 or visit our website www.unitechwashers.uk.com

03/07/2023 15:53

“The Professionals”

EST 198 .

9

Sub contract specialists in Paint & Powder coat removal to the finishing industry JIG CLEANING PAINT BOOTH GRID CLEANING COMPONENT RECLAMATION

Save up to 20% on your “monthly stripping costs ” Send your enquiry today!! email info@prostrip.co.uk web www.prostrip.co.uk phone 0115 911 2240

Pro-Strip Ltd. Trent Lane, Daleside Road, Nottingham NG2 4DS

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

being customized from semi-automated to fully automated configurations.

This not only addresses the challenges associated with staff recruitment but also minimises the additional costs and constraints associated with working hours. Fraser Technologies remains committed to providing solutions that not only streamline operations but also optimise efficiency in the face of evolving recruitment landscapes.

Trend 4: Boost to Manufacturing in the UK Following the British Government’s announcement of £4.5 billion in funding for British manufacturing in November 2023, with a focus on eight key sectors, including aerospace, underscores the need for built in the scalability of aqueous or solvent cleaning processes and product delivery. This financial injection underscores the imperative for adaptable cleaning solutions that can seamlessly scale up or down to align with fluctuating activity levels. Fraser Technologies hold a comprehensive stock of Chemours new generation cleaning chemicals and Koki soldering products at all times. This allows us to offer swift next-day delivery for your chemical needs.

66

Furthermore, if you’re contemplating a chemical switch but are concerned about time constraints, Fraser Technologies steps in as your solution partner. Our expertise ensures a smooth chemical switch-over process, minimising disruptions to your operations.

mindful of this demand, introduces cutting-edge solutions through our latest innovative products from Chemours.

These products redefine industry standards by delivering not only high performance but also notable advantages such as reduced waste and quicker turnarounds.

At the core of our mission is enhancing efficiency and performance while concurrently reducing time, costs, and carbon emissions. Fraser Technologies stands as a strategic ally in the evolving landscape of UK manufacturing, providing not just chemicals but comprehensive solutions that resonate with the industry’s current trajectory.

In the pursuit of addressing the multifaceted challenges presented by the volatile landscape, Fraser Technologies goes beyond conventional offerings. Our product range extends to include solutions tailored for thermal management, featuring specialised heat transfer fluids. This comprehensive approach positions Fraser Technologies as a forward-thinking partner, ready to equip industries with the new capabilities required to navigate the complexities of the contemporary business environment.

As the aerospace sector stands to benefit from this boost to UK manufacturing, Fraser Technologies remains dedicated to providing cleaning solutions that align with the dynamic needs of an industry experiencing significant growth and transformation.

Trend 5: New Capabilities.

In an industry where demand is high and challenges need to be met, meet a partner which thrives at these requests which is why we have worked with numerous leading aerospace companies and continue to do so.

In the face of an increasingly volatile and disruptive landscape globally this serves as a reminder and highlights the need for new capabilities. Fraser Technologies,

For more information pm any of the products Fraser Technologies has to offer please visit: www.frasertech.co.uk

Powder Checker

Non-contact Uncured Powder Thickness Gauge Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness 

Dedicated stand-alone unit is ready to measure right out of the box



Fast measurement speed—ideal for moving lines and swinging parts



Scan Mode continuously takes measurements—ideal for analyzing large areas



Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software

Powder Inspection Kits

Complete solutions for measuring powder coating before and after cure are available 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494  www.dftinstruments.co.uk  e: sales@dftinstruments.co.uk

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions.

FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 1550 kW

• • • • FD-C high turndown oven/

FD-E low cost high turndown

dryer air heating burners.

oven/dryer air heating burners.

FD-GA modulating gas + air

TX Series Gas Fired Process Tank Heating Systems High efficiency (80%+) heating of all types of spray and dip process tanks Compact high efficiency small diameter immersion tube heat exchangers occupying minimum tank space Accurate performance modelling using Lanemark TxCalc design software Heat Input Range: 15 kW (1½") – 1150 kW (8")

• • • •

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners Direct fired, high efficiency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.

Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls Wide range of firing rates to suit alternative temperature rise and air velocity system requirements DbCalc system design software

•

process air heating burners.

• •

Midco HMA high efficiency,

high turndown, air replacement or “make-up” air heating burners.

TX high efficiency small diameter immersion tube tank heating systems.

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

•

COMBUSTION ENGINEERING

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

VOLLMER INTRODUCES GROUNDBREAKING ULTRASONIC DEBURRING SYSTEM Now available from Vollmer UK is the exciting new ultraTEC ultrasonic A25 deburring machine. As part of the Vollmer Group, ultraTEC is a company that has won a number of awards for its patented new ultrasonic deburring method that only uses water. Without the use of chemicals, the ultraTEC deburring system has already applauded as a validatable process in a variety of industry sectors.

Only formed in 2019, ultraTEC has taken the industry by storm with its unique technology that utilises an ultrasonic horn that oscillates to generate sound waves as well as cavitation to clean and deburr external and internal edges with complete process reliability.

The environmentally friendly solution provides sharp edged burrfree parts that often cannot be processed via alternate methods. This energy efficient system eliminates common challenges when deburring parts such as deformation, discoloring and changes to the oxide layer on the component. It is also performs on small and delicate components that cannot be processed via alternative methods. This makes the ultraTEC ultrasonic A25 perfect for applications in heavily regulated sectors with challenging demands such as the medical, food and drug industries, aerospace, electronics and many more.

How it works The ultraTEC ultrasonic A25 creates a formation and dissolution/implosion of bubbles in water that release an intense

energy during implosion. This is created by an ultra high oscillation of 20kHz (20,000 oscillations a second) with an oscilation width of +/-80-120microns, which far exceeds the amplitude of ultrasonic cleaning, cutting and welding technologies. An ultrasonic horn that is fully submersed in water is set into resonant vibration via mechanical oscilations to transmit the extremely high forces into the water tank. With horn diameters from 1.2 to 14mm, the ultrasonic horn is fixed in a position in the water tank and components are robotically moved around the ultrasonic horn that creates a cavitation jet from 250 to 270m/s that breaks burrs from the parts.

The ultraTEC ultrasonic A25 is configured with an ultrasonic stainless steel 40 litre basin that can accommodate parts up to 150 by 150 by 150mm and weighing up to 1.5kg. In the basin are two opposing ultrasonic horns to cater for a variety of applications and once processed, parts are moved to a compressed air drying station. Components are collected from an external pallet by a 6-axis ABB industrial robot that is programmed via an application integrated into the ABB RobotStudio suite – a CAM system for ultrasonic deburring.

The ultraTEC ultrasonic A25 is a completely flexible system with a multitude of options such as conveyor loading and different component tray configurations.

Additional options include various waterproof gripping systems for part picking, a selection of motor and air pressure spindles for additional

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processes like brushing and re-gripping stations to turn components around for gripping from the opposite side. For further information on this exciting new technology, please contact Vollmer UK. Telephone: +44 (0)115 9491040 Visit: www.vollmer-group.com

PYROLYSIS &

BURN OFF OVENS UK’S LEADING MANUFACTURER Our Pyrolysis ovens provide you with a quick and highly effective process for the removal of plastic, paints and resins Longworth’s pyrolysis & burn off ovens are second to none in design and build quality, built to last and have the latest in technological features. Our ovens provide a quick and highly effective process for the removal of plastics, paints and resins from jigs, filters, shelving, food trays, motors, automotive parts and a multitude of other components.

Accreditations BS EN ISO 9001:2008

Call Longworth today for a no obligation meeting on how we can help you and your business

call 01254 680501

email enquiries@bmlongworth.com

visit www.bmlongworth.com

MATERIAL & EQUIPMENT SUPPLIERS ABRASIVES

ABRASIVE BLASTING EQUIPMENT

High Carbon Steel shot and Grit.

Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni.

For all your Shotblasting & Engineering needs.

No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

Straaltechniek UK Ltd Unit 8 Valley Works, Grange Lane, Sheffield, S5 0DQ Tel: 01142 571077 Fax: 01142 571075 www.straaltechniek.co.uk

CLEANING, DEGREASING & PRETREATMENT

THE LOWER THE T E M P E R AT U R E THE HIGHER THE THE IMPACT

AIRLESS SPRAY & COATING EQUIPMENT Scangrit has become one of the leading suppliers of blasting abrasives by meeting the rigorous demands of European Industries.

We combine huge resources of skill and expertise to provide you with the widest range of top-performing products, a first-class technical support service and fast reliable deliveries.

When you need to take abrasive action, you’ll find Scangrit is a hard act to follow.

Eastfield Road, South Killingholme, N.E. Lincolnshire, UK Tel: +44(0)1469 574715 Fax: +44(0)1469 571644 e-mail: sales@scangrit.co.uk www.scangrit.co.uk

ADVICE BOILERS & STEAM GENERATORS ACID PROOF EQUIPMENT

Modern Coil Type Steam Generators & Fire Tube Boilers • • • • • •

100Kg/h – 25,000Kg/h High efficiency – up to 96% Low overall emissions Improved safety Simplicity of control Quiet, clean & cool in operation

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

COMPLETE FINISHING PLANT

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

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telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

MATERIAL & EQUIPMENT SUPPLIERS CLEANING, DEGREASING & PRETREATMENT

Equipment +Chemistry + Support =

Total Cleaning Solutions

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

COMPUTER SYSTEMS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

ELECTROPHORETIC COATINGS SUPPLIER

EFFLUENT TREATMENT

Do you know what your production line is doing? ORPHEUS DOES

ORPHEUS... Proven Production control software Barcode technology provides TOTAL ORDER TRACKING and TRACEABILITY Interested?

Why not give us a call for a demonstration.

Mark dimmock Acton Gate Systems Ltd, Essington, Staffordshire

01902 249299

www.neutralac.co.uk

TENNANTS

actongate

www.actongate.co.uk enquiries@actongate.co.uk

TENNANTS DISTRIBUTION LIMITED

ELECTROPLATING EQUIPMENT

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK

FILTERS

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

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MATERIAL & EQUIPMENT SUPPLIERS EFFLUENT TREATMENT PLANT

HOT DIP GALVANIZING

HOOKS & JIGS

WEDGE GROUP GALVANIZING LTD Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. ✔ 14 plants across the UK ✔ 1.5mm washer to a 29m beam ✔ 24hr turnaround on request ey 8·8` 8·8b

Scan to find your nearest plant info@wggltd.co.uk 01902 601944 GENERAL

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JIG STRIPPING

LACQUERS

FINISHING SYSTEMS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455 HEATERS

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MATERIAL & EQUIPMENT SUPPLIERS MASKING - TAPES, CAPS & PLUGS

MASKING

PAINT STRIPPING

NYLON COATING POWDERS

2025

OVERHEAD CONVEYORS

RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.

Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

The Surface World Trade Show is an exciting event that brings together professionals from the surface treatment and coating industries, providing an excellent opportunity to explore, learn, and collaborate in this ever-evolving sector. Discover the latest trends, advancements and innovations in surface treatment and coating techniques. Find practical and effective solutions to enhance the durability, aesthetics, and performance of surfaces. Connect with manufacturers, suppliers, and fellow industry peers to build valuable business relationships.

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MATERIAL & EQUIPMENT SUPPLIERS POWDER

POWDER COATING EQUIPMENT

gemapowdercoating.com

OVENS, CURING & DRYING

Advanced powder coating system technology for greater productivity and operating efficiency delivers top performance at the lowest operating cost. Get in contact today +44.161.498.1500

www.nordson.com/hdlv

Excellent surfaces WAGNER offers a wide range of systems and products for perfect coating solutions in liquid and powder.

Performance by design

PUMP & FILTRATION SPECIALISTS

Applying

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

PRETREAMENT CHEMICALS

Aluminium Anodizing

7 Ravenswood Drive, Heaton, Bolton, BL1 5AJ TEL: 01204 495818 EMAIL: david@bcmetalfinishing.co.uk

Chemetall’s Anodizing Technology.

PRODUCT RANGE METACLEAN AL Powder and liquid alkali cleaners for spray and immersion degreasing

METPHOS CL Single stage degrease phosphates for use at ambient temperatures

METACLEAN DR Acid based materials for etching derusting and descaling applications

METSOL PT A wide range of environmentally friendly materials for wipe on degreasing applications

PHOSGUARD LW Lightweight Iron and Zirconium Phosphates pretreatments for use prior to painting

CM-WP-0377EN-07.2022

PHOSGUARD ZP Zinc Phosphates prior to rust proofing and painting PHOSGUARD NC Non Chromate conversion coatings for aluminium

Your global partner for high quality powder coating

Feeding

Mixing

STRIPSOL PS Paint and powder coating strippers covering a wide range of applications METSOL SD Single stage low temperature degreasers for use in vapour degrease plants

Controlling

DESOL PW Panel wipes and pretreatment wipes

We supply automatic dosing equipment, spray nozzles and standpipe fittings for pretreatment plants and powder coating equipment parts

www.chemetall.com

WEB: www.bcmetalfinishing.co.uk

Gema Europe SRL UK Branch

Booths & Systems

Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

enquiries@wagner-group.com www.wagner-group.com

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MATERIAL & EQUIPMENT SUPPLIERS OXYGEN CLEANING

PUMPS

RECTIFIER EQUIPMENT

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

SOLVENT RECYCLING

SPECIALIST SERVICES

SPRAY BOOTHS

RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.

Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

PYROLYSIS / BURN OFF OVENS

SPRAY GUN WASHERS

SPRAY WASH Equipment +Chemistry + Support =

Total Cleaning Solutions

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

01506 443058 www.frasertech.co.uk

SOLUTEX PARTS & PAINT SPRAY GUN WASHERS

S l Solvent t & Water W t Washers W h Manual | Automatic

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225 ULTRASONIC

SURFACE WORLD TRADE SHOW

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

75

MATERIAL & EQUIPMENT SUPPLIERS THERMAL FLUID

VIBRATORY FINISHING EQUIPMENT & MATERIALS

VAPOUR DEGREASING

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

SHARMIC FOR FAST, FRIENDLY SERVICE

Experienced Engineers After sales technical support Nationwide deliveries

Thermal Fluid Heating

Sharmic Engineering Ltd

Technology now for the future

Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

• • • • • • • • •

WATER PURIFICATION

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

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VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

THERMAL INSULATION

Thermal Insulation Spheres

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Frogspawn™ by Manufacturing in the UK since 1957

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braude.co.uk

To advertise in these pages under an existing or heading of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com 76

Straaltechniek UK Limited

8 Valley Works, Grange Lane, Sheffield, S5 0DQ, United Kingdom

Table Wheel Blasting Machines

Hook Wheel Machines

• Work zone mm; 1803 Dia x 1500 H

• Type; I Track

• Work zone mm; 2743 Dia x 400 H • Work zone mm; 1500 Dia x 1000 H • Work zone mm; 1000 Dia x 400 H • Work zone mm; 1200 Dia x 1200 H • Work zone mm; 1100 Dia x 500 H

Work Zone mm; 1800 Dia x 1800L • Type; Y Track Work Zone mm; 1500 Dia x 1700L • Type; Y Track Work Zone mm; 800 Dia x 1200L • Type; Y Track

• Work zone mm; 500 dia • Work zone mm; 1250 dia x 500 H

Work Zone mm; 1100 Dia x 1600L

• Type; Pressure Work Zone mm; 800 Dia Turntable • Type; Pressure Work Zone mm; 500 Dia Basket • Type; Pressure Work Zone mm; 1200 x 750 x400 • Type; Suction Work Zone mm; 700W x600D x300H • Type; Pressure

Tumblast Wheel Machines

Roller Conveyor Wheel Machines

• Type; Rubber Belt Volume Litre; 420 Litre

• Type; Roller Conveyor

• Type; Steel Volume Litre; 425 Litre • Type; Rubber Belt Volume Litre; 50 Litre

Work Zone mm; 1000 x 500

• Type; Rubber Belt Volume Litre; 180 Litre • Type; Rubber Belt Volume Litre; 50 Litre • Type; Rubber Belt Volume Litre; 80 Litre • Type; Rubber Belt Volume Litre; 170 Litre • Type; Steel Segment Barrel Diameter; 36”

• Type; Pressure Work Zone mm; 1400W x 700D x 600H

Wheel No; 4 • Type; Roller Conveyor Work Zone mm; 1500 x 410 Wheel No; 4

• Type; Rubber Belt Volume Litre; 150 Litre • Type; Rubber Belt Volume Litre; 170 Litre

Work Zone mm; 600W x 500D x 400H

Blast Rooms • Work Zone mm; 4000L x 2000W x 2000H Type; Room

Air Blast Hand Cabinets • Type; Pressure Work Zone mm; 900W x 600D x 350H • Type; Pressure Work Zone mm; 900W x 700D x500H • Type; Pressure Work Zone mm; 900W x 700D x500H

Abrasive Recovery; Waffle Floor • Work Zone mm; 4000L x 2000W x 2000H Type; Room Abrasive Recovery; Waffle Floor • Work Zone mm; 20ft x 8ft x 8ft Type; Container Abrasive Recovery; Sweep Up

• Type; Pressure Work Zone mm; 900W x 700D x500H • Type; Suction Work Zone mm; 700W x 500D x400H

Dust Filters • Various Types & Sizes

For more information please contact: | Jay Dorling | Sales Director | Mob: 07872 599925 | DD: 0114 2571077 | Web: www.straaltechniek.co.uk |

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