Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.
The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents.
All the major UK & Ireland architectural powder coaters are either licenced QUALICOAT members or in the process of approval.
With coating specifications now requiring QUALICOAT, should you not be looking to join?
COMPANY SPOTLIGHT
ELLIG FILTRATION: THE BEST CHOICE FOR METAL PLATING APPLICATIONS. 2
QUALICOAT UK & IRELAND
QUALICOAT - SPECIFICATION UPDATE. 4
BRITISH COATINGS FEDERATION
UK COATINGS SECTOR CELEBRATES YOUNG TALENT, SUSTAINABILITY, MARKETING AND CUSTOMER SERVICE EXCELLENCE AT THE 2024 BRITISH COATINGS FEDERATION AWARDS. 6
PSI GLOBAL TRAINING
DEDICATED TO BUILDING A WORKFORCE FOR THE FUTURE. 8
INDUSTRY NEWS
BECKERS INAUGURATES FUTURELAB - NEW COIL COATING SUSTAINABLE INNOVATION CENTRE IN THE UK. 10
AKZONOBEL LAUNCHES NEW AUTOMOTIVE TRAINING CENTRE IN BELGIUM AND THE FIRST TO HARNESS HYDROGEN POWER. 12
RÖSLER UK’S SUBCONTRACT FINISHING SERVICES PROVIDE A COMPETITIVE EDGE FOR MANUFACTURERS. 14
SPANISH EXTRUDER FINDS NEW WINDOWS OF OPPORTUNITY WITH INTERPON POWDER COATINGS. 21
BASF AWARDED A RED DOT FOR ITS UNIQUE AUTOMOTIVE COATING CONCEPT.
WORLD 2025 The Vital Role of Trade Shows in the Surface Finishing Industry:
& FILTRATION MICHAEL SMITH ENGINEERS LTD PARTNERS WITH ITT BORNEMANN TO EXPAND
PUMP OFFERINGS IN UK. 34 YOUR ONE STOP SHOP FOR A WIDE RANGE OF FILTRATION SOLUTIONS AND FILTER SUPPLIES. 36
WATER & EFFLUENT TREATMENT
AWE FOR ALL YOUR WATER & EFFLUENT TREATMENT NEEDS. 40
OPTIMISING PURIFIED WATER SUPPLY IN THE AUTOMOTIVE INDUSTRY WITH EXCHANGEABLE DEIONISATION CYLINDERS. 42
ALLWATER TECHNOLOGIES ASSISTS VERTIK-AL’S SMOOTH TRANSITION TO A CHROMIUM-FREE FUTURE. 46 PAINT & POWDER
REVOLUTIONISING COLOUR MIXING - THE AUTOMATED COLLISION CORE PRONTO.
DÜRR BUILDS AN ENERGY-EFFICIENT PAINT SHOP FOR STELLANTIS WITH REPURPOSED ROBOTS. 52
A RANGE OF PREMIUM QUALITY DROP-IN ALTERNATIVES TO 3M™ NOVEC™ ENGINEERED FLUIDS FROM ENVIROTECH EUROPE. 56
PARTICLE LIMIT OF MAX. 400 MICROMETERS RELIABLY ACHIEVED WITH DRY FINAL CLEANING PROCESS. 58
MAINTAINING EFFICIENCY WHILE INCREASING SAFETY:
The
UNLOCKING THE FUTURE OF COMPONENT CLEANING WITH THE NEWBORN: An Interview with Graham Fraser.
ELLIG FILTRATION: THE BEST CHOICE FOR METAL PLATING APPLICATIONS
In the ever-evolving world of metal plating, the importance of reliable and efficient filtration cannot be overstated. At Ellig Filtration, we understand that the quality of your plating process directly impacts the final product's performance and appearance. That’s why we are proud to offer a comprehensive range of sediment and carbon filters specifically designed to meet the rigorous demands of metal plating applications.
Unmatched Filtration Technology
Ellig Filtration has established itself as a leader in the filtration industry by consistently delivering high-quality products tailored to the unique needs of various sectors. Our filtration systems utilize advanced technology to ensure that your metal plating processes remain efficient, clean, and compliant with industry standards.
Our sediment filters are engineered to remove particles and impurities from your plating solutions, safeguarding the
integrity of your metalwork. By preventing contaminants from entering the plating bath, our filters help to maintain the purity of the solution, thereby enhancing adhesion and overall finish quality. This results in a flawless surface that meets the exacting standards of today's manufacturing environments.
Superior Carbon Filtration
In addition to sediment filtration, our carbon filters play a crucial role in metal plating applications. These filters are designed to effectively remove volatile organic compounds (VOCs), odors, and other harmful substances that can interfere with the plating process. By incorporating Ellig Filtration's carbon filters into your system, you can ensure that your plating solutions remain uncontaminated, leading to improved product quality and reduced operational costs.
Tailored Solutions for Every Need
At Ellig Filtration, we recognize that every metal plating operation is unique. That’s why our team of experts is dedicated to providing tailored filtration solutions that align with your specific requirements. Whether you
need standard filters or customdesigned systems, we are committed to delivering products that enhance your operational efficiency and product quality.
Proven Performance and Reliability
Our filtration products are rigorously tested to ensure they meet the highest performance standards. With Ellig Filtration, you can trust that our filters will provide long-lasting performance, reducing the need for frequent replacements and minimizing downtime. This reliability translates to cost savings for your business and peace of mind knowing that your filtration needs are in expert hands.
Commitment to Sustainability
Ellig Filtration is also dedicated to promoting sustainability within the metal plating industry. Our filtration products are designed with eco-friendly materials that minimize waste and support environmentally responsible operations. By choosing our filtration solutions, you are not only investing in superior performance but also contributing to a more sustainable future.
For more information please visit www.ellig-filtration.com
QUALICOATSPECIFICATION UPDATE
By Chris Mansfield - QUALICOAT Chair
The QUALICOAT Specification for architectural powder coating is now well recognised across the UK and Ireland as the quality label to specify. This year there have been a number of powder coaters who have applied for licences to coat to the Specification but 90% of those applications failed to meet the required level of production to be offered licensed status.
The Association of licensed QUALICOAT applicators across the UK & Ireland continues to grow and for those powder coaters who currently do not meet the required level of production the Association is on hand to offer guidance on both plant updates and procedures that will bring them up to the level required to attain
a licence which is confirmed by Third party inspection by testing house, IFO, based in Germany. Once meeting the Specification the coater is required to have twice yearly unannounced inspections in order to retain the licence. This is a key aspect to QUALICOAT, consistent, high quality coating for all coating output from a coater using the label of conformity.
Its not just commercial aluminium projects that are subject to architectural powder coatings, all aluminium used in fenestration is covered, from the front door on a residential project to a high rise curtain wall system. A residential system coated to the QUALICOAT Specification with minimal maintenance will offer decades of service life.
The Association held its last members meeting of the year in October with a record number of members present. Four meetings are held each year where members discuss the Industry, legislation and updates to the
QUALICOAT Specification. Due to the size of the current meetings and topics to debate, a separate Technical Group has been set up.
The secretariat informed the meeting that membership is likely to increase
Chris MansfieldQUALICOAT UK & Ireland Chair
by a further two powder coaters towards the end of the year who are on final inspections and a further four powder coaters are working towards membership in 2025. It was decided that the yearly Laboratory Technician training course for powder coaters be split in the coming year into a new introductory member day and an update day for existing members. These courses are proving to be very popular with members as they ensure that production testing procedures are fully understood and carried out within the Specification.
The next meeting of the global QUALICOAT Technical Committee will take place in Istanbul in November, at this meeting it is likely that coating of aluminium castings will become part of the Specification. Castings will join aluminium extrusion and sheet as products which can be specified in QUALICOAT.
As of September, Hexavalent Chrome has now been withdrawn in the UK as a pretreatment system, all members will now be using chrome-free pretreatment options. Global research into the testing of samples from QUALICOAT members confirms that the robustness of chrome-free pretreatments now matches those of Chrome-based systems.
AMS of Cork were awarded with their certificate for producing fenestration aluminium that meets the QUALICOAT 3.0 Specification for a project that is being completed on the Thames in London. It is understood that this will be the first of many projects in the UK that will be specified in recycled aluminium that meets this high standard and offers extensive sustainability.
The last meeting of the year is traditionally the AGM for the Association and new Chair, Chris Mansfield welcomed Yasmin Panam to the Vice Chairs position and
thanked outgoing Chair, Angus Mackie, for his work in leading the Association over the last few years.
After a short break for a a buffet lunch, the Technical Group met to discuss issues that currently face the powder coating process. Most of the meeting was taken up with the discussion about the ‘wet adhesion test’, undertaken by powder coaters as part of their production process. Whilst it is clear that a sample is to be subject to scribing and immersed in boiling water, it is far from clear how the coated sample is to be suspended in the water for the test. A detailed procedure was discussed and agreed which was to be submitted for approval to QUALICOAT so that the test can be uniform and repeatable.
It was agreed that the next Technical Group meeting will take place online with a date to be agreed.
The up-to-date QUALICOAT Specification is freely available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.
UK COATINGS SECTOR
CELEBRATES YOUNG TALENT, SUSTAINABILITY, MARKETING AND CUSTOMER SERVICE
EXCELLENCE AT THE 2024 BRITISH COATINGS FEDERATION AWARDS
The winners of the 2024 British Coatings Federation (BCF) Awards were announced on 6th November at The Milner in York. Over 180 delegates came together at the event to celebrate the industry’s outstanding achievements.
Individuals across all sectors of the industry were recognised for their talent and accomplishments in three dedicated categories: Apprentice of the Year Award, won by Elliott Taylor from AkzoNobel; Young Leader of the Year Award, won by Catherine Friar from Hexigone Inhibitors and Student of the Year Award, which saw Catherine Gibson from PPG Architectural Coatings UK&I win. The celebration of emerging talent in the sector underpins the BCF’s work with their Coatings NextGen Council,
a dedicated group committed to promoting awareness of careers opportunities and development within the coatings industry.
Recognising investment in people, PPG Architectural Coatings UK&I were awarded the Diversity and Inclusion Award, followed by AkzoNobel being presented as the winner of the Excellence in Training Award.
The Sustainable Innovation Multinational Award was won by Sun Chemical for AquaHeat Inks, and the Sustainable Innovation SME Award was presented to Belzona for SF6-FIX. The second Race to Net Zero award had joint winners Crown Paints in the Multinational category and Anstey Wallpaper Company for SME. This follows the award’s launch in 2023 to coincide with the launch of BCF’s Net Zero Roadmap.
The sustainability theme carried on through the evening with the Coatings Care Progress Award was given to winning site Steyport in Blackburn, and Overall Best Performer was awarded to AkzoNobel Decorative Paints in Ashington. This year’s Corporate Social Responsibility Award
was split into two categories, won by decorative paint reuse schemes Community RePaint (sponsored by AkzoNobel) in the Multinational category and social enterprise Seagulls Reuse for SME.
The Customer Service Award was also split, presented to Crown Paints for Multinational and Thermaset for SME. For Marketing Campaign of the Year, it was Valspar’s ‘V&ME’ campaign that took home the award for Sherwin-Williams.
BCF President, Sharon Harte, Managing Director of Dacrylate Paints, commented: “It is so exciting to see so much young talent in our sector, demonstrated in our Student, Apprentice and Young Leader of the Year categories. Many congratulations to all those who were shortlisted, but especially to the winners”.
The BCF would like to thank our Award sponsors, Stort Group, BASF, Verlingue, Synthomer, Xyntra, Fenton Packaging, Tronox, BioCote and Lisam for their support.
Email: info@bcf.co.uk
Visit: www.coatings.org.uk
BCF Award Winners 2024
Sustainable Innovation
Multinational Award 2024
Sun Chemical – AquaHeat Inks
Sponsored by Tronox
Sustainable Innovation
SME Award 2024
Belzona – SF6-FIX Sponsored by Xyntra
Race to Net Zero
Multinational Award 2024
Crown Paints
Race to Net Zero SME Award 2024
Anstey Wallpaper Company
Corporate Social Responsibility
Multinational Award 2024
AkzoNobel – DuluxCommunity RePaint
Corporate Social Responsibility
SME Award 2024
Seagulls Reuse
Customer Service
Multinational Award 2024
Crown Paints – Customer Care Team Sponsored by BioCote
Customer Service SME Award 2024
Thermaset – The Thermaset Way
Diversity and Inclusion Award 2024
PPG Architectural Coatings UK&I Sponsored by BASF
Marketing Campaign of the Year Award 2024
Sherwin-Williams –Valspar – V&ME Campaign
Excellence in Training Award 2024
AkzoNobel – Future Ready Workforce Initiative Sponsored by Lisam
Student of the Year Award 2024
Catherine Gibson, PPG Architectural Coatings UK&I Sponsored by Synthomer
Apprentice of the Year Award 2024
Elliott Taylor,
AkzoNobel Industrial Coatings Sponsored by Stort Group
Young Leader of the Year Award 2024
Dr Catherine Friar, Hexigone Inhibitors Sponsored by Fenton Packaging
Coatings Care Progress Award 2024
Steyport, Blackburn
Coatings Care Overall Best Performer Award 2024
AkzoNobel Decorative Paints, Ashington Sponsored by Verlingue
All Award winners on stage at the 2024 BCF Awards ceremony in York
DEDICATED TO BUILDING A WORKFORCE FOR THE FUTURE
Following two strong years of growth, PSI Global Training is looking to expand upon it’s offering of courses for prospective and current professionals in the Industrial Services sector, adding to the already successful Industrial Painting courses currently offered.
PSI Global Training began following PSI Global Recruitment becoming the first agency affiliate member of Train the Painter in 2022. This was a great opportunity to help close the skills gap in the industry and get more people in the communities PSI Global operates in back to work. Following a successful start, the dedicated training centre in the North West was opened in late 2023.
Closing the Skills Gap
Much of the training initially done was on site for various clients of PSI Global. A skills gap within the on-site workforce would be identified by the employer who would then contact PSI Global Training Director Rebecca Law to discuss a bespoke training session on-site.
“We set up the training school as a way of addressing the skills shortage in our industry, while also wanting to encourage young people to consider this as a career option,” explained Rebecca. “Running these courses on-site, whether upskilling or teaching a new skill, was a way of helping our clients while also seeing the potential for growth in this division.”
PSI Global’s team of experienced trainers and consultants continue to work closely with clients to identify their unique needs, and design customised training programs that help them meet their Corporate Social Responsibility (CSR) and community engagement goals.
The company works with a diverse range of clients, including large corporations, small businesses, non-profits, and government agencies. Each client approaches PSI Global with the aim of helping to make a positive impact on their communities, and they trust the team to help them achieve their goals.
Building a Dedicated Training Centre
As the business continued to grow, so did the need for a dedicated training centre to run regular courses from. Leveraging the latest technology and teaching methods, PSI Global Training created a program of courses to ensure engaging, interactive, and effective training took place during each session.
With this plan and program in place, the Training Centre began to take form and officially opened its doors in November 2023. Located in the North West, the state-of-the-art facility has given a number of people the opportunity to not only upskill, but to
kickstart their career in Industrial Painting. Many have come with the help of a grant from the local Job Centre, and so far, PSI Global Training has put (X?) people back to work through this program.
“Opening this facility marks an exciting step forward in our commitment to building careers in the industrial coatings sector," said Rebecca. "Through initiatives like our partnership with the Job Centre, we're not only filling crucial skills gaps but also creating pathways for new talent to gain meaningful, hands-on experience. This facility is designed to be more than just a training centre – it’s a launchpad for careers that support essential industries and skills.”
The courses are led by experienced instructor Jonathan Hewitt, who maintains consistency in providing high quality training to help individuals develop the knowledge and skills necessary to succeed in their career. Helping students achieve their goals is an important step in bridging the skills gap and addressing an issue that’s become all too common in the industry.
“I’ve been privileged and honoured to work with some of the best in the industry, which today has given me the opportunity to be able to give back to the next generation of Painters, Blasters, and Sprayers,” Jonathan shared.
Continued Growth and Opportunity
PSI Global Training is dedicated to building a workforce for the future. The team is committed to helping organisations develop and implement effective strategies to get more people back to work and are committed to helping workers succeed and progress in their career.
With that in mind, the company is looking ahead to offer not only Train the Painter courses, but a wide range of courses for professionals across a number of sectors, including Construction, Rail, Civils, and more. The additional courses available from late 2024 will include GWO (Basic Safety Training, Advanced Rescue), IRATA (Rope Access Level 1-3), Offshore Medicals, CITB (CSCS Card Test, SSSTS, SMSTS, etc.), and City & Guilds Confined Space.
In addition to these courses, we have also become accredited to ECITB in October 2024, which means expanding our course offering further. This will include CCNSG (safety passports and renewal), and short courses covering Working at Height, Manual Handling, Abrasive Wheels, and Confined Space. We will also be able to provide Technical Testing for a wide range of skills including Industrial Coatings Brush Application, Airless Spray Application, and Abrasive Blast Cleaning. Beyond this, our Training division are also approved to deliver further tests that include Welding, Pipefitting, and Thermal Insulation.
If you would like to learn more about our training division, or discuss creating a bespoke training courses on your site, contact Training Director Rebecca Law at Bookings@psiglobaltraining.com.
BECKERS INAUGURATES FUTURELAB - NEW COIL COATING SUSTAINABLE INNOVATION CENTRE IN THE UK
Beckers Group proudly announces the grand opening of the FutureLab in Liverpool, UK. This state-of-the-art facility will drive the development of the next generation of coil coatings. The new building effectively doubles the capacity of Beckers’ long-term development department, enhancing the company’s ability to make more sustainable coatings.
Cutting-edge sustainability features
FutureLab features several new pieces of equipment that will be key for future developments, such as the enhancement of UV/EB coatings. Cutting-edge sustainability features have been incorporated into its design and build, including Beckers’ own thermal-control coating on the roof that reduces the amount of energy needed to heat the building, an active carbon filtration system on a VOC exhaust chimney and heat pumps to reduce CO2 emissions related to heating.
Furthermore, a customised experience room is ready to welcome all customers and partners who are keen on collaborating with Beckers on future developments. These features not only enhance the functionality and efficiency of the FutureLab but also
align with Beckers’ commitment to pioneering positive impact and innovation in the industry.
Driving innovation and sustainability
The center aims to act as a hub for creativity, collaboration, and cuttingedge research, while contributing to society by promoting education and local job opportunities.
“FutureLab represents a significant leap forward in our commitment to innovation and sustainability,” said Gavin Bown, CTO. “This state-of-the-art facility embodies our dedication to pioneering new technologies and sustainable practices that will lead the coatings industry into a brighter, more responsible future. I am thrilled to inaugurate FutureLab and excited for the groundbreaking work that will emerge from here.”
FutureLab was inaugurated at a full-day event on 26 September 2024 by Jenny Lindén Urnes, the owner of Lindéngruppen, and Fabio Pedrazzi, the CEO of Lindéngruppen. The event featured presentations, tours of the new facility, and discussions on the future of sustainable innovation at Beckers.
About Beckers
Beckers is the number one supplier of coil coatings and a leading supplier of industrial paints worldwide. The company is a true pioneer in providing unique, high-performance coating solutions that improve customer competitiveness while protecting people and planet. With expertise based on its 150-year history, Beckers today is a global company with 1,700 employees in 23 locations in 17 countries, providing products and custom-made solutions to customers in 60 countries around the world. Beckers is owned by Lindéngruppen, a Swedish family business with a focus on the long-term development of industrial companies. Beckers’ corporate headquarters are in Berlin, Germany.
www.beckers-group.com
Scan & Spray
Dynamic Contour Detection
Programming-free coating of any shape! Gema
The second generation of Dynamic Contour Detection detects the object contour fully automatic and positions the guns individually even for thin objects and at high conveyor speeds. Due to the programming-free adaption of all relevant line settings the application range is significantly extended.
Email: uk.sales@gema.eu.com
AKZONOBEL LAUNCHES NEW AUTOMOTIVE TRAINING CENTRE IN BELGIUM AND THE FIRST TO HARNESS HYDROGEN POWER
AkzoNobel has invested in a new Automotive Training Centre (ATC) in Belgium to further upskill existing painters, bodyshop managers and OEM engineers on a new generation of coatings and technologies to support the industry in delivering a more sustainable future.
The ATC in Belgium will be the first to feature a hydrogen-powered spray booth to show bodyshops how the latest technologies can reduce carbon emissions, lower drying times and consume less energy, thus contributing to a more sustainable operation. It will also have a special air filtration system using ‘active carbon’ to filter any volatile organic compounds (VOCs) generated in the painting process and with extra HEPA air filtration which produces clean air (up to 99%) which is filtered back out into the atmosphere.
The new site, on the Drie Linden commercial park in Zaventem, Brussels, is 30% larger than its previous site to accommodate the new hydrogenpowered combi spray booth for traditional repairs and an ‘all-in-one’repairs workstation, as well as additional storage. The combi ‘all-in-one’ is used to train painters on the end-to-end production process, from initial sanding to final finish, and with the appropriate ancillary equipment installed.
The new ATC also features AkzoNobel’s PaintPerformAir (PPA), which helps bring even greater consistency and efficiency in the painting process.
Hydrogen was chosen over electricity to generate the heat in the spray booth as opposed to non-renewable sources such as gas and fuel oil to meet local technical and legislative requirements. Drie Linden is built to be Building Research Establishment Environmental Assessment Methodology (BREEAM) certified, demonstrating that it is designed to significantly reduce carbon
emissions and contribute to the fight against climate change.
The site in Belgium is one of several ATCs being developed globally as part of a multimillion investment program to offer a wide range of training programmes including application training, product and system training, and training in new digital colour processes. There will be an emphasis on quality improvement, process improvement, and repairs to RADAR capable vehicles as well as the new generation of Electric Vehicles.
Virtual Reality (VR) technology is to be incorporated to support spray paint training with a simulator that mimics a spraybooth environment.
Ignacio Román Navarro, Business Director EMEA, for AkzoNobel’s Vehicle Refinishes business, says the industry of the future requires painters of the future who are fully conversant with the latest technologies and techniques: “By increasing the size of our facility by almost a third, we are able to accommodate more technology to train more people in helping overcome a local and global skills shortage.
“By installing both our own and third-party equipment, including a next-generation hydrogen spray booth, we can show management and applicators what the future holds on our shared journey towards sustainability, and transforming the vehicle repair industry of the future.”
www.akzonobel.com
AkzoNobel’s Color Matchic machine, AkzoNobel’s fully automated mixing machine for the EMEA markets customers, helping accelerate color mixing, increase efficiency and reduce material consumption
L-R: Ignacio Román Navarro and Patrick Bourguignon, Business Unit Director, Automotive and Specialty Coatings - ribbon cutting
First for Sustainability
With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.
RÖSLER UK’S SUBCONTRACT
FINISHING SERVICES PROVIDE A COMPETITIVE EDGE FOR MANUFACTURERS
Michael Williams, Subcon Manager, Rösler UK
In today’s manufacturing landscape, efficiency, cost savings, and technological innovation are increasingly important. Surface finishing plays a vital role in ensuring that manufactured components meet durability, performance, and aesthetic standards. Rösler UK, renowned for its advanced surface finishing technologies, offers a unique subcontract finishing service that provides companies with a flexible, high-quality solution for these critical processes. However, the benefits of Rösler’s services don’t end there. Their Customer Experience Centre (CEC) at the Knowsley facility offers businesses the best of both worlds by providing a platform where companies can explore finishing technologies firsthand and transition seamlessly between subcontracting and in-house equipment purchase.
THE
SUBCONTRACTING AND CUSTOMER EXPERIENCE CENTRE (CEC)
ADVANTAGE
Rösler UK’s subcontract finishing services are embedded within its Customer Experience Centre (CEC), a state-of-the-art demonstration hub that allows clients to see finishing
technologies in action. More importantly, the CEC serves as a live environment where manufacturers can test Rösler’s wide range of equipment on their own parts before making any decisions regarding in-house purchases. This creates a unique continuum where companies can initially subcontract their finishing processes, familiarise themselves with the equipment, and eventually transition to purchasing the machinery that best fits their long-term production needs.
This symbiosis between subcontracting and equipment purchase makes Rösler UK’s CEC a powerful tool for manufacturers. The CEC removes the need to make a binary choice between subcontracting and purchasing capital equipment by allowing companies to experience both services in tandem. By testing equipment through Rösler’s subcontract service, clients can make
more informed decisions, ensuring that when they do invest in machinery, it’s the right fit for their operational requirements. This process minimises risk and maximises the return on investment, giving manufacturers confidence in their purchases while offering immediate surface finishing solutions through subcontracting.
WHAT MAKES RÖSLER
UK’S SUBCONTRACTING SERVICES STAND OUT?
At the core of Rösler UK’s subcontract finishing service is the ability to deliver high-quality, consistent results across a range of materials and component complexities. With cutting-edge technologies like mass finishing, shot blasting, and specialised finishing for 3D-printed parts (AM-specific finishing), Rösler provides manufacturers with reliable solutions regardless of project size or difficulty.
Solutions
Manual | Automatic
Our high quality, advanced range of equipment provides the best way to clean paint spray guns or industrial parts. With numerous options, you can be sure that there is a model in our extensive range that meets your cleaning requirements using either solvents or water.
• ATEX certified
• High quality alloy pumps
• Stainless steel construction
• Wash cycle controlled by timer
• Wash & rinse
• Hot water wash
• Inbuilt water recycling Inbuilt solvent recycling
• Air extraction 2 year warranty
The CEC’s integration into Rösler’s subcontracting services offers more than just access to machinery. It provides access to expertise. Rösler’s team of skilled technicians tailors every subcontract project to the client’s specific needs, using the optimal combination of machines, media, and compounds to guarantee a perfect finish. This service ensures that clients experience the highest standards of quality, whether they are processing small batches or large production runs.
In the fast-growing field of AM, Rösler UK excels in providing post-processing solutions for 3D-printed parts. These often require delicate, specialised finishing to remove support structures and smooth complex surfaces. By utilising Rösler’s subcontracting services within the CEC, manufacturers can fine-tune their 3D printing processes and determine the best finishing techniques before committing to expensive in-house equipment.
THE BENEFITS OF SUBCONTRACTING
Cost Efficiency. One of the main reasons companies turn to Rösler’s subcontract finishing service is the cost
savings it provides. Purchasing advanced finishing equipment can be expensive, particularly for smaller businesses or those with fluctuating production volumes. By subcontracting through Rösler’s CEC, companies can avoid the significant capital investment, ongoing maintenance costs, and operational expenses associated with in-house finishing equipment. This pay-as-you-go model offers manufacturers financial flexibility and eliminates the risk of underutilised equipment until the point is reached where the purchase of capital equipment for in-house use is reached.
Flexibility in Production.
Subcontracting also provides manufacturers with the flexibility they need to meet varying production demands. For companies with seasonal or fluctuating output, investing in finishing equipment might not always be practical, or may not be practical until such fluctuations equalise. Rösler UK’s subcontract services, paired with the ability to test equipment in the CEC, allow businesses to adapt to changing volumes without being burdened by fixed equipment capacity. Whether it’s a small run, a single part, or a full-scale production batch, Rösler can tailor its
services to meet the specific needs of each client.
Access to Expertise and Advanced Technologies. Surface finishing is a specialised process that requires extensive knowledge and experience to achieve the best results. Rösler’s technicians are experts in the intricacies of surface preparation and finishing, utilising a full suite of machines, compounds, and media to deliver a high-quality finish. By subcontracting through Rösler, companies gain access to this expertise without having to immediately develop it in-house. Furthermore, manufacturers benefit from Rösler’s constant investment in the latest technologies, particularly in areas like AM, without needing to worry about keeping up with the rapid pace of industry advancements.
Time Savings. Setting up and maintaining in-house surface finishing equipment can be time-consuming. Subcontracting allows manufacturers to focus on their core production processes while Rösler handles the finishing. This is especially important for businesses working on tight deadlines or needing to get products to market quickly.
Metallic plate heat exchanger
• low space requirement
• high thermal and mechanical stability
• easy to clean
Coated plate heat exchanger
• custom-made dimensions
+44 / 1509 673 656
• for process liquids with strong acids
• anti-adhesive coating made of thermal conductive fluorpolymer
significant reduction in encrustations
Polymer heat exchanger
• different dimensions
• highest chemical resistance
• several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance
By leveraging the capabilities of the CEC, manufacturers can test, iterate, and refine their processes efficiently, reducing lead times and ensuring that components are finished to the highest standards.
SUBCONTRACTING AND IN-HOUSE EQUIPMENT PURCHASE — A SEAMLESS CONTINUUM
Traditionally, manufacturers have viewed subcontracting and purchasing capital equipment as mutually exclusive options. Rösler UK’s CEC breaks down this barrier, offering companies a seamless transition between the two. Rather than viewing subcontracting and equipment purchase as competing solutions, manufacturers can use Rösler’s subcontract services to meet immediate production needs while
gaining valuable experience with the equipment they might eventually purchase. The CEC allows for hands-on testing of equipment in real-world applications, providing clients with the data and confidence they need before making significant investments.
In this way, Rösler’s approach creates a continuum. Companies can start by using the subcontract service to test and refine their processes, evaluate different finishing technologies, and ensure that they select the right equipment for their specific production goals. Once they’re ready, they can confidently invest in in-house machinery, knowing that it’s been tested and proved in a live production environment. This continuum reduces the risk of investing in the wrong equipment and maximises the return on investment for companies of all sizes.
SUMMARY
Rösler UK’s subcontract finishing services, integrated within the Customer Experience Centre, offer a cost-effective, flexible, and technologically advanced solution for manufacturers seeking high-quality surface finishing. By providing clients with the opportunity to test equipment through subcontracting before committing to an in-house purchase, Rösler UK bridges the gap between immediate production needs and long-term capital investments. This continuum allows businesses to stay agile, minimise risks, and ensure that their surface finishing processes are optimised for efficiency and quality.
For manufacturers looking to streamline production, improve efficiency, and ensure consistent results, Rösler UK’s CEC and subcontract finishing services provide the perfect combination of expertise, advanced technology, and flexibility.
Extrugasa, one of Spain’s foremost extruders of aluminium products, is celebrating a 40-year partnership with AkzoNobel in which it has benefitted from the complete range of Interpon powder coatings to give manufacturers and designers the greatest choice of colours and durability for architectural and industrial applications.
With four lines – two vertical and two horizontal at its manufacturing facility in Galicia, Spain – Extrugasa serves a global audience with products including windows, doors, facades and railings, as well as specific products within the industrial, automotive and transport sectors.
Among the many Interpon powder coatings it uses are those within the Futura Collection which continues to deliver not only the colours and finishes it needs, but also exceptional superdurability to provide the highest
levels of gloss retention and colour stability. Importantly, the Futura range also comes with the backing of a 25-year warranty and Qualicoat Class 2, GSB Master and AAMA 2604 certifications which are increasingly specified by architects to support LEED and BREEAM certified green building projects.
Working with AkzoNobel gives Extrugasa access not only to products but also to AkzoNobel’s technical expertise. “Our customers demand the highest quality,” says Raquel Garcia Quinta, Marketing Manager at Extrugasa, “and with Interpon they can choose from the huge range of colours that already exists and is ready to be shipped to us, or we can create colours that are unique to their specific project.”
While certain colours such as Interpon Noir 2100 are always popular, creating bespoke colours is much in demand: “AkzoNobel is not just a supplier,” says Manuel Miguéns, Extrugasa's Production Manager. “We feel like they are actually a part of Extrugasa, always on hand to support us with insight and advice, and in working with us to develop the unique powder coatings that our customers want.”
The business values the support that AkzoNobel provides as well as the critical role of its own people in building long-term customer relationships: “In the region of Galicia in Spain, the competition is strong, which is also why the quality of the product we produce, and the quality and reliability of the Interpon powder coating, is so important. Customers come to us for the quality of our products and stay with us for the quality of our people and the support of our Interpon partners.”
Sustainability is also key. Extrugasa has an established, multi-tiered environmental strategy to reduce the energy and water it consumes, as well as increasing the amount of scrap aluminium it can recycle and reuse. It is also exploring the latest innovations from AkzoNobel, including its low cure powder coatings.
“We are constantly investing in new equipment and processes to drive
further efficiencies,” Raquel concludes, “and this includes exploring new Interpon powder coatings with the AkzoNobel team where they can support a more sustainable operation.
Sanal Limoncuoğlu, Commercial Director South East Europe, Middle East and Africa at AkzoNobel Powder Coatings adds: “Extrugasa's clients include some of the world's most renowned architects, as well as
designers, aluminium carpenters and industrial companies from different sectors and after four decades of support, the company is not resting on its reputation. We recognise the value that our close collaboration and working partnership delivers in keeping Extrugasa at the forefront of the aluminium industry.”
www.interpon.com
BASF AWARDED A RED DOT FOR ITS UNIQUE AUTOMOTIVE COATING CONCEPT
EFFLORESCENCE is a technology that balances sustainability and design value
The monocoat simplifies the paint line of automobiles while achieving a unique effect
Low temperature curing technology reduces energy consumption during manufacturing
The automotive colour concept EFFLORESCENCE from BASF effectively demonstrates the compatibility of sustainability and design values. The monocoat combines all of its functionalities in a single layer – including a pearl-like visual effect without the use of traditional effect pigments, and a reduction of the car body heating due to more than 65% of light reflection. This unique approach has now been recognised within the Red Dot Award: Design Concept, one of the world’s most prestigious competitions that honours innovations as the precursors of tomorrow’s great products.
“Culturally, white has always been an important colour space in Asia. With EFFLORESCENCE, we created a white monocoat with unique appearance which usually can only be reached by several layers of effect pigments,” said Chiharu Matsuhara, head of Automotive Colour Design for Asia Pacific. “The resin beads we use for this coating also create a distinctive texture which enhances the aesthetics of the colour and makes it stand out.”
The Red Dot jury did not only honour the unique appearance of the colour, but also the revolutionary production process of the monocoat. Unlike the standard process of multiple layers and high baking temperatures, the application procedure of EFFLORESCENCE is reduced to a single layer with a baking temperature of 80°C. This monocoat approach simplifies the process and reduces material and energy supply in production.
In July, BASF was already honoured at the Red Dot Award: Product Design for its colour ZENOMENON due to its coating formulation based on polymer structures. The innovative technology and the special aesthetics of the coating have impressed the experts on the Red Dot jury in the "Materials and Surfaces" category. The latest award-winning design concept EFFLORESCENCE was the key colour for Asia Pacific in BASF’s 2022-2023 Automotive Colour Trends collection called NEW ARRAY.
On October 17, BASF released its 2024-2025 Automotive Colour Trend collection ROUTING.
For more information about the Coatings division of BASF and its products, visit www.basf-coatings.com
These Systems include: Deionisers
I‐on‐x Exchange Cylinders
Reverse Osmosis
UV (Ultra Violet)
Filtra�on
So�eners
Pumps and Tanks
Spares and Consumables:
We are Pure Water Equipment Specialists and provide an extensive range of water treatment systems and services to commercial and industrial clients throughout the UK. Providing a Full Turnkey Service means we can Design, Manufacture, Install and Commission a system based on specific produc�on needs or requirements.
ADEPT Pure Water Ltd can also provide service for: Break Down & Repair on ALL makes of Water Purifica�on Equipment
Re-Condi�oning of all types of Water Purifica�on Equipment
Tailored Service Agreements –Standard or Responsive op�ons available Site Survey and System Efficiency Reports for prospec�ve clients or Repair and Service
ADEPT offer a choice of consumables including UV Lamps, Chemicals, Micron & Carbon Filters. We also offer Spare Parts, Tanks, Refurbished Water Equipment and more. Look out for the launch of our New ONLINE STORE COMING SOON
Lets work together
Thermaset offers an extensive range of powder coating products and solutions. We provide a fast, accurate and bespoke colour matching service - we can colour match almost anything;
SURFACEPREP EXPANDS
UK OPERATIONS WITH ACQUISITION OF PDJ VIBRO
SurfacePrep, a leader in surface enhancement solutions, has announced the acquisition of PDJ Vibro, a well-regarded company in the vibratory finishing sector. This move represents a key step in SurfacePrep's strategy to broaden its market footprint in the UK, strengthening its offerings in the finishing and surface preparation industries and reinforcing its commitment to innovation and quality.
Based in Byron Center, Michigan, SurfacePrep is known internationally for providing cutting-edge surface preparation solutions to a range of industries, including aerospace, automotive, medical, and manufacturing. With this acquisition, SurfacePrep will integrate PDJ Vibro’s expertise into its larger portfolio, further enhancing its position as a preferred provider of surface treatment solutions.
PDJ Vibro has built a reputation for pioneering innovations in vibratory finishing, a vital process used to polish, deburr, and refine components across various manufacturing sectors. By joining the SurfacePrep family, PDJ Vibro through the acquisition will gain access to SurfacePrep’s extensive resources, support, and international reach. This dual-brand approach is a strategic choice that will allow PDJ Vibro to maintain its local appeal and trusted reputation while benefiting from a broader global network.
Jon Dodge, President of SurfacePrep International, commented, “We are thrilled to welcome PDJ Vibro to the SurfacePrep family. This acquisition aligns perfectly with our mission to deliver top-tier surface enhancement solutions and drive our expansion in the UK and Europe. PDJ Vibro brings tremendous expertise and a respected brand, which complements our portfolio and strengthens our ability to meet the evolving needs of our customers.”
This acquisition will see both companies harnessing each other’s strengths to improve customer offerings and streamline service delivery. One of the central goals is to expand product and service options, leveraging crosstraining and shared best practices. Customers can expect a more comprehensive range of solutions, enhanced customer support, and the reliable quality that both SurfacePrep and PDJ Vibro are known for.
For SurfacePrep, acquiring PDJ Vibro is more than just a business deal; it is a commitment to quality and innovation within the surface treatment sector. By combining resources, expertise, and a shared vision, SurfacePrep and PDJ Vibro will work toward developing new advancements that meet the demands of an increasingly diverse market. This acquisition not only signifies growth but also highlights SurfacePrep’s dedication to delivering high-performance solutions tailored to industry-specific needs.
In an industry that values precision, efficiency, and innovation, SurfacePrep’s expansion through PDJ Vibro illustrates a long-term commitment to the UK and to vibratory finishing as a critical component of modern manufacturing processes. As SurfacePrep moves forward, it will continue to focus on offering high-quality, customercentred solutions that set new standards in the industry.
With an eye toward future innovation and growth, this acquisition represents a pivotal moment for SurfacePrep and PDJ Vibro alike. Their combined efforts will ensure that customers receive the highest quality products and support, strengthening SurfacePrep's standing in the UK and setting the stage for future advancements in the surface enhancement sector.
Visit: https://surfaceprep.com/
EWE-NIQUE SCULPTURE TAKES
PRIDE
OF PLACE AT LOCAL HOUSING PROJECT
A Norfolk-based ArtistBlacksmith sought the support of local galvanizers to futureproof his ewe-nique sculpture.
Nigel Barnett, Artist-Blacksmith at Fransham Forge Norfolk, was commissioned to create a bespoke sheep sculpture by local property developers, Abel Homes, to take pride of place within their brand-new housing project in Watton.
He said: “From memory board to life-sized sculpture, this was a fantastic project. I started by fabricating the structure of the body, then created the hundreds of individual curls for the fleece, before working on the more intricate details of its face.
“While it’s a delicate piece of art, we wanted to create a robust yet realistic representation that could withstand being within the public domain and exposed to the elements. As part of this, it was important to appropriately coat the sculpture, and we decided that galvanizing would allow for a finish that was tough, durable and long-lasting.”
Nigel took the sheep sculpture to Acrow Galvanizing Ltd, where it was hot-dipped in molten zinc at temperatures around 450C to allow for a metallurgically-bonded coating to be formed. Galvanizing provides a sustainable and reliable finish, which boasts the greatest resistance to damage and offers long-term protection against rust and corrosion for more than 70 years without the need for maintenance.
Mark Endsleigh, Commercial Support Manager at Acrow Galvanizing added: “Galvanizing truly is a wonderful industry to be a part of – no two days are ever the same. It was baa-rilliant to watch the sheep sculpture emerge from the bath, and watch the fantastic craftsmanship transform into an exquisite piece of artwork. It’s great to know that it will stand proud in its new
home and be enjoyed by the residents of the new housing estate for many years to come.”
The completed sheep sculpture was installed in July 2023. For more details about how it was created, check out Nigel’s YouTube channel: https://www.youtube.com/@ NigelBarnettArtistBlacksmith.
Acrow Galvanizing Ltd is part of Wedge Group Galvanizing Ltd, the largest hot-dip galvanizing organisation in the UK with a history dating back over 155 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service.
For further information please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.
provides
with long-term protection against rust and corrosion of steel products. With 14 plants across the UK, Wedge Group
Galvanizing is the UK’s largest hot dip galvanizing organisation offering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams.
The Vital Role of Trade Shows in the Surface Finishing Industry: A FOCUS ON SURFACE WORLD
The surface finishing industry is a cornerstone of modern manufacturing, encompassing processes like cleaning, coating, plating, anodising, galvanizing and polishing that are essential for enhancing the appearance, durability, and performance of products across various sectors. In this highly specialised and technical field, trade shows such as Surface World play an indispensable role, acting as an essential platform for innovation, networking, and business growth.
Showcasing Innovation and Technology
Trade shows are crucial for driving innovation within the surface finishing industry, and Surface World stands out as a premier event in this regard. As technological advancements continue at a rapid pace, Surface World provides companies with the perfect venue to unveil their latest products, processes, and innovations to a focused audience. Whether it’s the introduction of a new electroplating technology or a breakthrough in eco-friendly coating materials, Surface World offers a critical opportunity for showcasing cutting-edge solutions.
For attendees, Surface World is an invaluable opportunity to see the future of the industry firsthand. The event allows them to explore the latest technologies that could revolutionise their operations, often through live demonstrations and hands-on experiences. This direct exposure to innovative solutions accelerates the adoption of new technologies, helping companies maintain a competitive edge in a fast-evolving market.
Facilitating Networking and Collaboration
In the surface finishing industry, relationships are key. Surface World excels in bringing together a diverse group of stakeholders, including manufacturers, suppliers, researchers, and end-users, creating a rich environment for networking and collaboration. This event provides a rare opportunity for industry professionals to meet face-to-face, exchange ideas, and forge new partnerships. The connections made at Surface World often lead to longterm business relationships and collaborative projects.
Market Research and Competitive Analysis
Surface World also serves as a vital tool for market research and competitive analysis in the surface finishing industry. This event offers a comprehensive overview of market trends, customer preferences, and the competitive landscape. By attending Surface World, companies can gather real-time insights that inform their strategic planning and product development efforts.
Surface World 2025 - Wednesday 26th & Thursday 27th February
(UK) LTD
ENGINEERING LTD
PLATE INC PRECISION COMPONENTS AND EQUIPMENT LTD PRETREATMENT SOLUTIONS LTD PSI GLOBAL TRAINING LTD QUALICOAT UK AND IRELAND Q-LAB EUROPE RAILTECHNIEK VAN HERWIJNEN BV SCIMED LTD
SHERWIN-WILLIAMS
SIEBEC UK LTD
SPRAYTECH UK LTD
Observing the offerings and strategies of competitors is another critical aspect of trade show participation. By understanding the competitive landscape at Surface World, companies can better position themselves in the market, identify opportunities for differentiation, and refine their business strategies.
Business Development and Lead Generation
One of the most significant benefits of participating in Surface World is the potential for business development and lead generation. The event attracts a highly targeted audience of professionals who are actively seeking solutions and services in the surface finishing industry. Exhibitors can engage directly with potential customers, discuss their specific needs, and present tailored solutions.
The concentrated environment of Surface World often leads to more qualified leads and accelerates the sales process. Face-to-face interactions help build trust and rapport, which are crucial for closing deals and establishing long-term business relationships.
Education and Professional Development
The surface finishing industry is technically complex, and staying informed about the latest advancements is crucial for professionals in the field. Surface World provides a robust educational component where industry experts share their knowledge on a broad range of topics, including new technologies, regulatory updates, sustainability, and quality control.
For attendees, these learning opportunities at Surface World are invaluable for enhancing their expertise and staying ahead of industry trends.
For companies, contributing to these educational efforts can position them as thought leaders and strengthen their influence within the industry
Promoting Sustainability and Best Practices
As environmental concerns grow, the surface finishing industry faces increasing pressure to adopt sustainable practices. Surface World plays a critical role in promoting sustainability by highlighting green technologies, eco-friendly materials, and best practices that reduce environmental impact.
Exhibitors at Surface World use the event to demonstrate how their products and processes align with sustainability goals, appealing to customers who prioritise environmental responsibility.
Share - Learn - Connect
Trade shows like Surface World are more than just exhibitions; they are
dynamic hubs of innovation, collaboration, and growth within the surface finishing industry. By offering a platform to showcase new technologies, foster networking, conduct market research, and promote sustainability, Surface World plays a critical role in helping companies navigate challenges and seize opportunities in this ever-evolving field.
Mark your calendars for the 26th and 27th of February 2025, and join industry leaders in Hall 11 at the NEC in Birmingham to experience firsthand the advancements shaping the future of surface finishing.
Surface World 2025:
Share - Learn - Connect - Shape The Future
For more information about Surface World 2025, please contact Nigel Bean: nigelbean1@aol.com
MICHAEL SMITH ENGINEERS LTD
PARTNERS WITH ITT BORNEMANN TO EXPAND HYGIENIC PUMP OFFERINGS IN UK
Michael Smith Engineers Ltd is pleased to announce a new distributor partnership with ITT Bornemann, a global leader in the manufacture of highquality hygienic twin-screw pumps. This collaboration will enhance the availability of advanced hygienic pump solutions across the UK, serving industries such as food & beverage, pharmaceutical, and cosmetics.
ITT Bornemann is renowned for its twin-screw pump technology, which offers exceptional performance, reliability, and compliance with hygienic standards. The partnership will complement Michael Smith Engineers' existing hygienic pump portfolio, providing customers with a broader range of high-quality solutions backed by local expertise and support.
Jason Downing, Sales Director at Michael Smith Engineers, commented, "We are delighted to be partnering
with ITT Bornemann, a company known for its quality and innovation in hygienic pumping solutions. This collaboration allows us to extend our offerings and continue providing our customers with the best technologies to meet their hygienic pump requirements across the UK."
Gary Sleight, North Europe Sales Director at ITT Bornemann, added, "Working with Michael Smith Engineers is an important step in bringing our hygienic twin-screw pumps to a wider
UK audience. Their established expertise and commitment to delivering exceptional service make them an ideal partner for expanding our reach in hygienic applications."
This partnership reflects the shared commitment of both companies to deliver innovative, reliable pump technologies and outstanding customer service.
Visit: www.michael-smith-engineers.co.uk
YOUR ONE STOP SHOP FOR A WIDE RANGE OF FILTRATION SOLUTIONS AND FILTER SUPPLIES
Total Filtration is a Division of The Westbury Group of Filtration Companies, is your one stop shop for the manufacture and supply of liquid and dust filter cartridges and associated components.
Our Industrial Dust Extraction Collectors and filter cartridges span many industries including: Automotive Chemical Construction Engineering Food & Beverage HVAC/Ventilation Paper, Pulp & Woodwork Pharmaceutical Plastics Powder Coating Shotblast & Beadblast
We carry a vast selection of filter media, including Cellulose blends, Polyester, Anti-Static Polyester, PTFE coated and Membrane, Nano, Flame Retardant coated, to name a few.
Our bespoke range covers most major OEM and retrofit manufacturers including AAF • Airmaster • Altair • Camfil Farr • Clarcor • Dantherm • DCE • Donaldson • Freudenberg • Mahle / Dustcheck • Nordic • Unicell • WAM
Airmaster Retrofit
Our Airmaster Dust Filter equivalent is a pleated cartridge made in two lengths, 450mm (type 1) and 920mm (type 2). The end caps can be Galvanised Steel or Stainless Steel, there are
three types of filters available with spun polyester standard, Anti-Static, PTFE media and Anti-Static PTFE.
The Altair dust filter equivalent range are cartridge filters made in several lengths: 600mm, 660mm, 1000mm and 1200mm (Other lengths available). These are available in a range of medias as detailed below.
Camfil Farr Goldcone Retrofit
We manufacture our own range of Goldcone style filters, without the cone, available in the length of 1000mml. These are available in a range of medias which include: - Cellulose blend 80/20FR, STD Polyester, A/Stat Polyester.
Camfil Tenkay Mark 1, 2, 3, 4 Retrofit
We manufacture a range of square top filters in both 325mm and 225mm (closed end cap sizes). These are also known as Camfill Farr Tenkay Mark 1, 2, 3 and 4 alternatives. They are available in a choice of lengths and medias (All lengths are also available in the round end cap version).
Dantherm Cartridge Filter Retrofit
Our ABS Dantherm Cartridge Filter Alternative (also known as an Airmaster, Nederman or Disa Dust Filter Cartridge.) is made of lightweight strong plastic version of the Type 66,44,40,22 and 20. (Also available in carbon impregnated for Anti-static requirements).
Donaldson Siloair Filter Retrofit
Our DCE Torit Siloair Filter equivalents are perfect for silo vending machines. These filter cartridges are made in three lengths: 565mm, 800mm and 1000mm. They are available in a range of medias including Standard, Anti-Static, PTFE Standard and Anti-Static PTFE.
Donaldson TDS Equivalent Retrofit
The Donaldson TDS Equivalent single or double ended filter cartridges are available in three basic diameters (202mm, 325mm and 350mm) with six different lengths. They are available in different medias. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE, and anti-static.
ALTAIR Retrofit
Handling Solutions
Product Overview
Manual Monorail Systems
Unit loads up to 3000kg
Monorail Chain Conveyors
Unit loads up to 300kg
Power & Free Conveyors
Unit loads up to 7000kg
Floor Conveyors
Unit loads up to 500kg
Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.
As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.
Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.
Our Donaldson TORIT Cartridge Filter retrofits come in two basic diameters (325mm and 350mm) with six different lengths. There are several medias to choose from. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE and anti-static.
DONALDSON UNICELL Retrofits
We also manufacture a complete range of Unicell type cartridge filters which include the two size 70mm x 475mm x 1004mm with 5.00M² or 70mm x 475mm x 800mm with 4.00M² These two sizes of cell filter can be made using any of the following filter media: 260g Spunbonded Polyester, Anti-Static finish / Oleophobic coat/ PTFE Coat or Membrane.
Mahle /Dustcheck Catchplate Retrofit
We manufacture Mahle Catchplate Alterative / Dustcheck twist lock cartridge filter alternative in 328mm O/D x 600mml, available in single open end or
double opened ended, using a choice of high-quality medias including:Cellulose blend 80/20 FR, Nano fibre, STD Polyester, Antistatic Polyester and both STD and Antistatic PTFE membrane.
Total Filtration can manufacture a parallel version of the RD60/ RD72/RD100 screw thread filter. This dust filter is available in both Galvanised and StainlessSteel finish. Available in several lengths from 200mml to 1200mml. Media Options include STD Polyester/ A/Static Polyester. STD PTFE Membrane/ Antistatic PTFE Membrane.
Nordic / Freudenberg 3 Lug Filter Retrofits
We manufacture 3 lug filters in a range of sizes: - 145mm O/D, 150mm O/D, 225mm O/D. 370mm O/D and 397mm O/D. In a range of materials available including Aluminium, ABS Plastic and Resin. All Lengths available up to 1400mml. Medias include: - Cellulose blend 80/20 FR, STD Polyester, Antistatic Polyester.
Total Filtration are pleased to announce our new range of TOTALFLO Dust Collectors suitable for cartridges and bag filters. Here’s just a few of the many benefits of our new range
All our dust collectors are manufactured in the UK with a full range of sizes to suit all airflow requirements.
All our dust collectors can be offered to ATEX standard to ST1 & ST2 and can be provided with full certification.
Our Range of Dust Collectors and Extractors include
Reverse Jet Dust Collectors.
Technical Advice, Evaluation and Sizing for all customers.
Downflow and Crossflow dust Collectors, to suit specific processes.
Unicell style Dust Collector.
Full turnkey installations, Large & Small.
For more information on our Dust range contact Mark Longworth on 01282 459744 or email sales@totalfiltration.com
AWE FOR ALL YOUR WATER & EFFLUENT TREATMENT NEEDS
Automated Water & Effluent Ltd started trading in 1982 and has garnered a wealth of experience in industrial analytical instruments often used in many industries using water as part of their process.
During this time our key belief has remained unchanged. That accurate measurement and precision control is the key to the control of your process in water and effluent treatment.
That's why everything in our equipment range from the electrochemical sensors for measuring pH, Redox, Conductivity, Dissolved Oxygen and Turbidity are of the highest quality for precision measurement. It's not just the sensor but what its connected to.
We offer a range of instruments for both surface mounting designed to IP65 for outside use and a range of panel mounting instruments for installation in your control panel. At our Stafford facility we design and build bespoke control panels usually incorporating our instruments for a wide variety of industrial processes. As suppliers of process control equipment for over 40 years, Automated Water & Effluent Ltd have a wealth of experience covering a wide range of disciplines.
Proud to be returning to Surface World in 2025 we will also be showcasing a wide range of our products from our extensive catalogue. We have instrumentation and sensors covering numerous applications in harsh environments including measurement and control equipment for pH, Redox, Electrolytic Conductivity including contacting cells for high purity water for component rinsing and Cells for supply water monitoring from water in various locations to bore hole water, rinse water and cooling water. Through to the solution strength of acid and alkali solutions using electrodeless or toroidal cells.
We also offer Temperature sensors including sensors for aggressive chemical solutions. Open channel flow measurements of wastewater
discharge with data logging of the flow, pH and temperature to ensure compliance with your consent to discharge along with in-pipe flow meters flow which again can be used with our data logging system.
We have a range of Liquid level control products from pump control for the filling and emptying of vessels and Liquid level measurement for the contents of vessels displayed as a % or in engineering units to suit.
We also stock a wide range of electronic dosing pumps either surface mounting or foot mounting with adjustable stroke and speed control which can be manual or automatic control subject to model for the pumping of aggressive chemicals. These can be built into a polypropylene housing we refer to as dosing stations, which have a clear PVC front panel to provide protection to staff working in that location for health and safety reasons.
As many of our controllers and dosing pump dose into tanks pits and sumps which require mixing we also manufacturer a simple range of high speed and geared mixers with wetted parts in 316 stainless steel.
Many of our items will be on show at surface world live where we will have experienced and knowledgeable staff and engineers on hand to discuss any of your of requirements along with any questions you have about industrial processes instruments. This allows us to offer you a bespoke solution depending on the requirements. So please come down to our stand on A24, say hello and take the opportunity to discuss your requirements with us directly.
Telephone: 01785 254 597
Email: sales@awe-ltd.co.uk
Visit: www.awe-ltd.co.uk
Automated Water & Effluent Ltd
•
•
• Conductivity Controllers
•
•
• Data Loggers
• Dosing Pumps & Tanks
OPTIMISING PURIFIED WATER
SUPPLY IN THE AUTOMOTIVE INDUSTRY WITH EXCHANGEABLE
DEIONISATION
CYLINDERS
Purified water plays a crucial role across various industries such as manufacturing, automotive, aerospace, electro-plating, painting, coating, and many more. As companies strive to enhance product quality and operational efficiency while ensuring production continuity, exchangeable media cylinders have emerged as a reliable solution. Jordan Tatton, Regeneration and Exchangeable Service Manager at NSI Mobile Water Solutions (Nijhuis Saur Industries) discusses how these cylinders offer a cost-effective, quick, and safe method to produce high-quality treated water without substantial upfront investments or on-site chemical management.
Traditionally, high-quality water production has relied on ion exchange (IX) technologies, which use resins to eliminate dissolved ions. While ion exchange is essential for largescale water purification needs, it can present challenges for smaller quantities of deionised water, often leading to increased costs and inefficiencies. This challenge has prompted the development of more tailored and economical solutions.
Exchangeable DI CylindersA Reliable and Versatile Solution
Exchangeable DI cylinders are gaining recognition for their reliable performance to address the need for purified water in industrial operations. The range of stainless-steel cylinders offered by NSI Mobile Water Solutions is filled with highly regenerated media capable of treating both recycled process water and generic feed water to stringent quality standards. The cylinders can typically be delivered on-site within a few hours by dedicated logistics teams. When replacements are needed, freshly regenerated vessels are rapidly delivered. This versatility is particularly valuable in the automotive industry, where a continuous supply of purified water is critical for various manufacturing processes.
These cylinders prove invaluable for high-quality metal component rinsing, ensuring the integrity of engine parts, transmissions, and other critical components. They also support electroplating processes for chrome finishes and
other coatings on automotive parts and play a crucial role in paint preparation systems, where ultra-pure water is necessary for flawless vehicle finishes. In addition, they provide the high-quality water required for engine cooling systems, emissions testing, and quality control processes in automotive testing facilities.
Ensuring Uninterrupted Production: A Case Study on Reliable Demineralised Water Supply for a British Aerospace manufacturer
A British parts manufacturer for the aerospace industry faced the challenge of securing an uninterrupted supply of demineralised water to meet the stringent 10 MEGOHM standard. The company implemented NSI Mobile Water Solutions’ QSB-100 cylinders, delivering 2m3/h of water at the required specification. With ten distinct units designated for metal component manufacturing, each requiring three cylinders, the solution ensured continuous production through duty assist and standby functions. A dedicated batch of cylinders was also assigned to prevent crosscontamination, maximising operational efficiency. The benefits of this implementation included an improved on-site capacity with over 40 robust and durable 100-litre cylinders, minimisation of swap-outs, and elimination of on-site ion exchange regeneration requirements, allowing staff to focus on daily tasks.
Off-site Regeneration: Cost-effective and Sustainable
Off-site regeneration of ion exchange resins offered by NSI Mobile Water Solutions is a key component of this service. It not only provides an environmental advantage by recycling spent ion exchange resins but also allows the use of exchangeable vessels without the need for industrial site operators to make direct investments. This approach presents a cost-effective and eco-friendly solution, aligning with the increasing emphasis on sustainability across various industries. Additionally, off-site resin regeneration offers plant managers the benefit of reducing on-site chemical handling.
Simplifying Your Water Needs
As the automotive sector evolves, with a focus on advanced materials and stringent quality controls, NSI Mobile Water Solutions’ Exchangeable Cylinder service is designed to meet these shifting demands. These flexible water purification vessels help ensure operational continuity across various industrial processes, adapting to new regulations and maintaining consistent water quality—from component cleaning to paint preparation. By making high-purity water
management both accessible and adaptable, exchangeable cylinder services enhance the efficiency and quality of automotive manufacturing operations.
For more information:
Email: mws@nijhuisindustries.com
Visit: www.nsimobilewatersolutions.com
Cartridges
Bags
Papers
Microfibres
Cylinders
PosiTector ® Inspection
Unrivaled probe interchangeability for all of your inspection needs.
Coating Thickness Probes
n Ferrous n Non-Ferrous n Combination n Ultrasonic
Surface Profile Probes
n Depth Micrometer n Replica Tape Reader
Environmental Conditions Probes
n Integral n Cabled Magnetic Probe n Anemometer Probe
n 1/2” NPT n Infrared
Hardness Probes
n Shore n Barcol
Salt Contamination Probe
n Bresle Method
Ultrasonic Wall Thickness Probes
n Corrosion n Multiple Echo Thru-Paint n Precision
n Low Frequency n Xtreme
Customized Inspection Kits...
Build your own kit from a selection of gauge bodies and probes to suit your needs.
Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.
ALLWATER TECHNOLOGIES ASSISTS VERTIK-AL’S SMOOTH TRANSITION TO A CHROMIUM-FREE FUTURE
Author: Rory Curran
All Aluminium must undergo rigorous cleaning and pretreatment processes before being powder coated. Used for its anti-corrosion properties, Chromium conversion coating has been used in the pre-treatment of Aluminium extrusions for many years. However, being identified as highly carcinogenic, the European Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) has red-listed Chromium, prohibiting its use in powder coating manufacturing processes.
Vertik-Al, one of the UK’s largest independent powder coaters, is known for its high-quality vertical and horizontal Aluminium powder coating finishes. Active within a range of industries, such as, construction, rail, and automotive, they manufacture a multitude of goods, including extrusions, windows, doors, curtain walling and cladding.
When Vertik-Al heard about this new regulative requirement, it prompted them to call AllWater Technologies (AWT) Ltd to support this shift from a Hexavalent Chromium to a Chromiumfree powder-coating Aluminium manufacturing process.
AllWater Technologies Ltd are experts in industrial water treatment and have been a driving force in industrial water treatment innovation for over 13 years. Led by founding Director, Derek Spriggs, AllWater have supported companies from all around the World in all their industrial water treatment needs. As one of the only players in the UK to provide totally bespoke water treatment systems tailored to suit each client’s specific and exacting requirements, including reverse osmosis, effluent solutions, as well as offering innovative, effective and reliable demineralisation systems, AllWater seeks to provide a service above and beyond that offered by their competitors. From thorough exploration and analysis, their team conceptualise the chemistry, design the project, build the units, and instal the entire system, complete with innovative solutions and technology to assist in ensuring systems maintain optimum efficiency.
Having already enjoyed a long-running service contract with AllWater and recognising them as a trusted partner in successfully navigating complex industrial water treatment challenges, Vertik-Al, naturally, reached out to AWT to assist them in coming up with a solution to running Chromium-free.
Meeting Vertik-Al's Critical Requirements
Vertik-Al's transition from Hexavalent Chromium to Chromium-free processes posed significant challenges, particularly in water volume and quality requirements. With stringent standards mandating water purity levels below 30 µS/cm, Vertik-Al needed a highdemand, reliable water supply capable of meeting these exacting standards. Moreover, the shift to Chromium-free processes necessitated thorough rinsing with demineralised water, adding complexity to the water treatment process. Despite these challenges, Vertik-Al couldn't afford production downtime, requiring the seamless integration of new water treatment systems while keeping existing ones operational. However, before the new system could even be designed, AllWater faced a significant hurdle: the absence of available space for installing the required new system.
Smart Solutions by AllWater Technologies Ltd
Facing the challenge of limited space for system expansion, Vertik-Al and AllWater’s combined ingenuity devised a neat solution to overcome this
obstacle. With calculated planning, AllWater’s Engineers designed the system using SolidWorks software’s 3D modelling to ensure the new plant would fit seamlessly into the existing infrastructure. By Vertik-Al building a new structure to enable use of intermediate bulk containers (IBC’s) and reagent day tanks they were able to transition away from the existing semi-bulk tanks which were overdue replacement. The 3D modelling technology, coupled with the new structure, allowed for the strategic placement of the Duplex Deionisation System. The new system was fully commissioned in tandem with use of the existing DI plant, enabling a smooth transition without any loss of production.
Once the new plant was up and running and Vertik-Al were 100% satisfied with operation the old DI plant was refurbished including integration into the new control system, allowing for much greater levels of monitoring and providing additional capacity in case of future expansion or need for maintenance.
As part of the new installation
AllWater installed new 100% bunded chemical day tanks which are automatically filled under gravity from IBC’s. Radar sensors were also installed on the tanks to monitor and record exactly how much chemical is used each time during a regeneration, with an integrated alarm system to notify if too much or too little chemical is drawn. This simple but smart approach provided visibility into chemical usage through real-time monitoring of chemical usage. Service run-time for each stream is also monitored and recorded, so that any abnormalities in capacity can be detected.
To facilitate ease of installation and enhance durability, the DI streams were mounted on corrosion-proof polypropylene skids. Each skid was equipped with a local control panel featuring conductivity monitoring, while a main control panel was supplemented with remote input/ output capabilities to minimise on-site wiring between the main control panel and satellite panels.
Value-added Service Ensures Optimum Efficiency
When REACH presented the requirement to transition to Chromium-free manufacturing processes, Vertik-Al sought advice from the industrial water treatment experts. Having already forged a strong working relationship through proven service excellence, AllWater were called in to assist in developing a Chromium-free water treatment system on Vertik-Al’s vertical Aluminium powder coating line.
AllWater were faced with some major challenges, from stringent water quality requirements to the need for uninterrupted production, and the lack of space to build a new system. However, with strategic and smart solutions provided by AllWater, these challenges were not only overcome but transformed into opportunities for improvement, growth and efficiency.
The seamless integration of new water treatment systems, despite spatial constraints, speaks to the customer
service AllWater offers, helping to create a relationship where they can work together with Vertik-Al to achieve the required result. The successful implementation of the space-creating method is testament to AllWater’s can-do attitude, proving they can think ‘outside the box’ to complete the task, using what’s available to them.
With expert chemical and design engineers, the exacting requirements were met to the most efficient standards. The introduction of a Duplex Demineralisation System ensured the output flow could create a high-demand, reliable water supply meeting water purity levels well below the 30 µS/cm required.
By relocating infrastructure and implementing advanced monitoring technologies, Vertik-Al gained not only expanded water treatment capabilities but also enhanced visibility and control over their processes. With the ability to monitor chemical usage and system performance remotely, AllWater ensures that Vertik-Al's water treatment infrastructure operates at peak efficiency, facilitating
uninterrupted production. With integrating the old system into the new as back up, along with the ability to continually monitor performance, AllWater has eliminated the requirement for any production downtime whilst breathing new life into a piece of equipment which was previously reaching the end of its serviceable life.
The real-time performance monitoring and proactive support offered by AllWater demonstrate their commitment to the continuity of Vertik-Al's operational success. Following the successful commissioning of the new system, comprehensive training was provided to all site personnel, ensuring they were fully equipped to operate and maintain the new equipment. Additionally, to support ongoing operations, all project documentation, including relevant manuals and drawings, is available through the secure client access portal on AllWater Technologies’ website, ensuring Vertik-Al has easy access to all necessary resources. This value-added support is an example of how important AllWater regards their clients as well as providing the correct level of support each client requires. This project confirms that AllWater Technologies Ltd is not only seated at the head of the table when providing scientific solutions to industrial water treatment conundrums but is at the forefront in customer care too.
Author: Rory Curran
Telephone: +44 (0) 1934 751333
Email: enquiries@allwatertech.co.uk
Visit: www.allwatertreatment.co.uk
AllWater Technologies Ltd are experts in industrial w treatment and have been a driving force in industrial water treatment innovation for over 13 years
Led by founding Director, Derek Spriggs, AllWater have supported companies from all around the World in their industrial water treatment needs
As one of the only independent players to provide totally bespoke turnkey water and wastewater treatment systems tailored to suit each client’s specific and exacting requirements, including diverse technologies such as reverse osmosis, ion exchange demineralisation, ultrafiltration, chemical reaction tank systems and evaporation, AllWater seeks to provide a comprehensive and innovative, client facing service above and beyond that offered by their competitors
REVOLUTIONISING COLOUR MIXING - THE AUTOMATED COLLISION CORE PRONTO
A few key features and benefits (based on the four-head model) include:
Sherwin-Williams, a global leader in automotive paint refinishing, announces the launch of the transformative Collision Core Pronto, an automated paint dispenser that helps the refinish industry adapt and thrive in a world of rising costs and skilled labour shortages. Keeping repairers one step ahead, the system is being described as a “gamechanger” by industry users.
Collision Core Pronto from SherwinWilliams offers bodyshops and de-fleet and remarketing centres greater speed and efficiency, as well as guaranteed colour precision and a fully automated, simpleto-operate process. The launch is the latest addition to a portfolio of innovative solutions offered by Sherwin-Williams to help automotive refinish customers address today’s tough business challenges.
Collision Core Pronto changes the game on everything from automation, mixing time and precision to product waste, versatility and maintenance. It is available with four or six dispensing heads, giving flexibility for all automotive refinish customers operating in high-volume or high-labour cost environments.
“At Sherwin-Williams, we strive for innovation, continuous improvement and going one step beyond to support customers in everything we do, so we are delighted to introduce the Europeanmanufactured Collision Core Pronto to EMEAI,” says Dave Wright, Vice President of Sherwin-Williams Automotive Finishes for Europe, the Middle East, Africa and India (EMEAI). “We want to help our customers overcome business challenges, and we believe Pronto is a true gamechanger in streamlining automotive repair and helping body shops to run more efficiently and profitably.”
Nearly 200 colours per day: With four high-tech dispensing heads, Pronto can mix up to four colours at the same time. Pronto is the first solution to offer concurrent multiple mixes. This adds up to an astonishing 192 different colours a day.
Fully automated solution: Pronto is a user-friendly plug-and-play solution that requires no manual mixing, cleaning or calibration and can be operated by anyone. This frees up skilled technicians to focus on application and repairs.
Fast mixing time: Initial users have demonstrated a total mix time of five minutes - 50% quicker than alternative mixing systems. That’s time savings that makes a huge difference in busy operations.
Saves up to 50% in labour time: The four-head machine can process 24 mixes an hour, significantly increasing body shop productivity.
Colour precision every time, with reduced product waste: Fully integrated with Colour Retrieval Systems by Sherwin-Williams, Pronto’s patented dispensing technology allows for extreme precision down to 0.01 g. And with no dripping or risk of overpouring, it ensures minimal product waste and fewer errors in colour formulation - critical precision for body shops where colour matching needs to be perfect every time.
Perfect for all job sizes: Pronto can dispense as little as 50 g accurately, amounts impossible to achieve with a manual process.
Low maintenance: Pronto features full product
recirculation that eliminates the risk of clogging and ensures consistent, error-free operation. This fully automated recirculation system substantially reduces maintenance-related downtime, letting shops focus on their core tasks.
Customers who have trialled Pronto across Europe are reporting amazing results, with the machine increasing outputs and enabling them to give customers quality results the first time, every time.
“The paint dispenser from SherwinWilliams has transformed how we operate day to day,” explains Adail Abbas, owner of TCR Supplies in the UK “It allows us to minimise paint mistakes with its perfect accuracy and to maximise time to do more with its automation and multiple dispensing at one time. We were very proud to be the first in the UK to have the dispenser; we had seen others before but nothing of this calibre. We are extremely happy with the results and delighted to have partnered with Sherwin-Williams. Personally, I love the fact I can load four to five mixes on the belt and walk away to pick orders, and by the time I’m back the paints are ready. It’s a very simple and user-friendly process.”
Collision Core Pronto is available exclusively through Sherwin-Williams Automotive Finishes division.
For more information on the Collision Core Pronto, contact a local Sales Representative www.sherwin-williams.com
SIEBEC UK Ltd, Stafford +44 (0) 1785 227700
sales@siebec.co.uk www.siebec.co.uk
PUMPS & FILTERS
L SERIES | Medium flow rate filter
P SERIES | Ultra-high flow rate filter
A SERIES | Mechanical seals pump
M SERIES | Magnetic drive pump
T SERIES | Vertical pump [...]
FILTER MEDIA
L-TECH | Pleated cartridge
BAGTECH | Filtration bag
QUALITHERM | Extruded cartridge
QUALIBOB | Wound cartridge
ANODTECH | Anode bag [...]
SPECIAL SYSTEMS
ACIDPURE | Acid recycling
EASYPURE | Fluid recycling
IONPURE | Ionic filtration
ACIDVAC | Acid draining vacuum
EDUCTORS | Bath agitation [...]
Stellantis
uses EcoInCure electric oven for the first time
DÜRR BUILDS AN ENERGY-EFFICIENT PAINT SHOP FOR STELLANTIS WITH REPURPOSED ROBOTS
A new turnkey paint shop from Dürr is expected to double overall capacity for Stellantis at its Kenitra site. Utilising advanced production technology to allow for environmentally friendly and energy-saving, high-quality electric car coating, the site also repurposes paint robots from other plants in the group to conserve resources.
The new plant in northwest Morocco is intended to be a model for energy optimisation, while significantly increasing Stellantis’ production capacity for batterypowered vehicles and hybrid
models across the Peugeot, Citroën and Fiat brands. The newly designed paint shop can handle 30 bodies per hour, a rate identical to the first Kenitra plant, which Dürr built in 2019.
Conserving water, chemicals, and heating energy
Stellantis opted for Dürr’s patented RoDip® rotational dip process for pretreatment and cathodic electrocoating. This innovative method rotates the bodies around their axis, providing exceptional corrosion protection since the dip curves can be individually adapted to different body types, optimising the immersion, flooding, and draining process. RoDip® consumes much less water, fewer
RoDip® consumes much less water, fewer chemicals, and less heating energy than other technical solutions since the conveyor system does not require inclined tank entrances and exits.
The
Functional Coatings
Fullwhenreliability it counts
SurTec as a complete coating system provider for fasteners
As specialists in functional coatings, we combine expertise in the coating and finishing segment of metals (especially fasteners such as screws, etc.) and plastics.
With SurTec, our customers receive a go-to expert or essential fastener functions.
We are part of SurTec, supplier of chemical specialities for surface treatment.
SurTec is a group of companies within Freudenberg, a familiyowned, renowned, German-based, and globally operating business.
chemicals, and less heating energy than other technical solutions since the conveyor system eliminates the need for inclined tank entrances and exits. This shortens the immersion tank length by up to six meters and reduces tank volume. Lower energy and material consumption also reduces operating and unit costs.
Forty percent reduction in carbon emissions
In addition to electrocoating, the Stellantis Group will debut the EcoInCure electric oven featuring innovative air flow conduction that heats and cools car bodies evenly from the inside out. This unique design reduces thermal-structural stresses
and lowers car body heating time by up to 30 percent. The latest generation of the EcoInCure in the Kenitra plant makes fossil-fuel independence possible by operating with green electricity for an environmentallyfriendly approach. Compared with its gas-powered counterpart, the electric EcoInCure reduces paint shop emissions by 40 percent, significantly reducing the carbon footprint.
Repurposing for optimum resource use
Stellantis is also enhancing efficiency by adopting wet-on-wet technology, saving both time and energy. The extensive process, which includes two-tone painting across three exterior
painting stations, utilises robots and application technology from existing Italian plants. These robots are equipped with EcoBell2 applicators to integrate seamlessly with existing equipment. In addition, technical equipment, such as air supply units, heaters, and conveyors, are being transported from Europe to Morocco for reuse. Repurposing production technology from other plants is a sustainable approach that maximises resources. In addition, repurposing is a suitable building block for constructing a paint shop within challenging time and cost constraints, all without compromising coating quality and performance.
Email: info@durr.com
Visit: www.durr.com
An electric EcoInCure reduces paint shop emissions by 40 percent compared with the gas-powered version, significantly reducing the carbon footprint.
A RANGE OF PREMIUM QUALITY DROP-IN ALTERNATIVES TO 3M™
NOVEC™ ENGINEERED FLUIDS FROM ENVIROTECH EUROPE
In December 2022, 3M™ announced their plans to stop producing per- and polyfluoroalkyl substances (PFAS) in its product line by the end of 2025.
This phase-out affects the following 3M™ product lines: 3M™ Novec™ Engineered Fluids 3M™ Fluorinert™ Electronic Liquids
ARE YOU AFFECTED BY THE PHASE-OUT OF 3M™ NOVEC™ ENGINEERED FLUIDS?
EnviroTech Europe now offers alternatives to all 3M™ Novec™ solvent cleaning fluids with our ProSolv® range. We understand the uniqueness of every precision cleaning application and provide free on-site visits, technical support and cleaning trials when required.
We can provide a full assessment of your current precision cleaning process to put in a plan to help ensure a seamless transition.
FUTURE-PROOF
YOUR CLEANING PROCESS WITH OUR ProSolv® ALTERNATIVES
We have added several cost effective and efficient precision cleaning process formulations to our range of ProSolv® vapour degreasing solvents, offering immediate drop-in alternatives to 3M™ Novec™ engineered fluids.
WHY ACT NOW?
The 3M™ Novec™ range of engineered fluids could soon potentially face shortages and 3M™ distributors
world-wide could be struggling to fulfil orders as we get closer to 2025. Some of the 3M™ Novec™ grades will start to become unavailable, others with long lead times and inflated prices as stocks diminish. Envirotech Europe provides chemically exact drop-in alternatives to 3M™ Novec™ engineered fluids, under our ProSolv® range. We will continue to supply this range well after 3M™ leave the market, providing you with peace of mind and control over your supply. Our products are supported by technical experts in the precision cleaning sector we offer our full guidance to keep your precision cleaning process running smoothly.
EnviroTech Europe recommends that customers start the transition as soon as possible to avoid any potential disruption. As well as supplying 3M™ Novec™ drop-in alternatives, Envirotech Europe supply a new generation of PFAS-free cleaning chemistries to future proof your process for many years to come, such as our world-renowned ProSolv®5408e vapour degreasing solvent, which is already widely used across an array of sectors. Envirotech Europe follows up closely on all regulations around the world and are able anticipate well in advance on any changes, to keep you one step ahead. We provide free of charge consultation visits to help your site transition from the 3M™ Novec™ grades. Book your visit now and let us help you keep your critical cleaning process running smoothly with the UK’s leading supplier of precision cleaning chemistries.
FURTHER INFORMATION
Please visit our website https://www. envirotech-europe.com/vapourdegreasing-solvents/replace-3mnovec-engineered-fluids for more information.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
Cleaning inner surfaces of complex parts with snow jet technology
PARTICLE LIMIT OF MAX. 400 MICROMETERS RELIABLY ACHIEVED WITH DRY FINAL CLEANING PROCESS
The manufacturer was looking for a suitable method to clean the inner surfaces of an oil pressure line containing an elastomer part sheathed in metal mesh. The decisive factor in favor of the dry quattroClean snow jet technology was the consistent compliance with the cleanliness specification of “no particles larger than 400 micrometers” and also the fact that no waste water is produced during the dry cleaning process.
The first metal hose was invented in Pforzheim back in 1885 by the jewelry manufacturer Heinrich Witzenmann, together with the French engineer Eugène Levavassèur. This robust and flexible product was based on the model of the goose neck necklace. Witzenmann continued to develop all noteworthy profiles for hose production which are still of technical significance today. Further developments followed,
such as the mechanically corrugated metal hose, metal bellows and axial expansion joints. Today, the familyowned company is the world's leading manufacturer of these flexible metallic parts for the safe conduction of media and energy for mobility and industry. They are able to absorb movement and decouple vibrations, and are used in vehicle construction as well as in industry, technical building equipment
As a development partner to OEMs and Tier 1 customers, Witzenmann develops media-conducting line systems for mobility.
and aerospace. As a development partner to its customers, Witzenmann works on innovative solutions for a wide range of applications and markets. These include products in the field of new mobility and for hydrogen applications in industry and the energy sector, as well as high-purity parts for microelectronics and semiconductor manufacturing.
High cleanliness limits call for new cleaning solution
The advantages of flexible metal hoses in oil, gasoline or cooling circuits are that they are absolutely gas and diffusion-tight, durable and resistant to high temperatures. These are key criteria, especially if they are installed close to manifolds, turbochargers or exhaust systems. “In addition, the hoses usually need to have a very high level
The dry solution for the final cleaning of the oil pressure line was integrated into a standard cell. Among other things, it offers the advantage that no waste water is produced that needs to be disposed of.
of particulate cleanliness,” adds Andrea Krause, expert for technical cleanliness at Witzenmann. This was also the case with an oil pressure line, for which the vehicle manufacturer specified was “no particles larger than 400 µm”. This would not normally be a challenge for the company if it were not for the presence of a 100 mm-long elastomer part integrated into the line. The part has an inner diameter of 8 mm and is sheathed in metal mesh to stabilize the pressure. During assembly, particles are generated that can get into the part. “The line therefore has to be given a final clean,” reports the cleanliness expert. "Achieving the 400 µm specification in a reliable process is quite a challenge, especially as the inside of the parts has to be cleaned. There was no suitable equipment available at the production sites to handle this task, so we had to invest in new cleaning solutions.”
Dry snow jet cleaning prevails over wet cleaning
The alternative solutions considered were wet cleaning systems with various process technologies that work in narrow capillaries and the dry quattroClean snow jet technology from acp systems AG. The decisive factor in favor of the dry cleaning solution was that it solved several problems. “Firstly, it saves us having to completely wet, rinse and dry the parts again. Secondly, this cleaning process
does not produce any waste water, which would have been a problem at one of the two production sites because we would have been unable to dispose of it for environmental reasons,” explains Andrea Krause.
The snow jet technology uses liquid, recycled carbon dioxide as a cleaning medium, which is guided through a wear-free two-substance ring nozzle. The carbon dioxide expands on exiting the nozzle to form fine CO2 snow, which is then bundled by a separate jacket jet of compressed air and accelerated to supersonic speed. On impacting on the surface to be cleaned, the jet of snow and compressed air develops a combination of thermal, mechanical, solvent and sublimation effects. The interaction of these four mechanisms of action removes particulate contamination right down to the submicrometer range and also filmic contamination reliably and reproducibly. Since the crystalline carbon dioxide sublimates completely during the process, the cleaned surfaces are dry and free of residues.
Coordinated system concept ensures high process reliability
The decision was preceded by extensive cleaning tests in the system manufacturer's technical center. These demonstrated that the required cleanliness could be achieved in a reliable process.
To ensure that they function flawlessly, the parts must meet precisely specified requirements for particulate cleanliness.
to us,” recalls Andrea Krause.
The cleaning system consists of a standard cell containing a linearly movable capillary with adapted nozzle technology. For the cleaning step, the lower open end of the part is fixed in the process chamber. Then the capillary is inserted into the line at a precisely defined speed where it applies a jet of carbon dioxide and compressed air. The speed and pressure of both media are monitored by sensors. This makes it possible to prove that each component is cleaned with the defined parameters. On the “return path”, the nozzle applies a jet of heated compressed air to counteract condensation on the outside of the part. Detached particles are removed by an extraction unit positioned above the upper end of the part, thus reliably preventing recontamination.
Based on the results, acp then went on to develop the system concept for cleaning the inner surfaces of the parts.
“Working with acp was a great pleasure and very straightforward, not least because of their proximity
“When monitoring the cleaned parts, we discovered that 90% of them even achieved a particulate cleanliness of max. 300 µm. I think the process also has potential for cleaning parts for new mobility. Especially if other types of particles are reliably removed in addition to metallic ones,” concludes the cleanliness expert.
Contact: acp systems AG, Peter M. Eggert, 71254 Ditzingen, Germany, Phone +49 7156 480140, info@acp-systems.com, www.acp-systems.com
To clean the inside of the line, a capillary with corresponding nozzle technology was developed, which is inserted into the fixed part.
Pull-Off Adhesion Testers
Measure the adhesion of coatings to metal, wood, concrete and more
n Impact and scratch resistant color Touch Screen display with keypad
n Wirelessly connect the PosiTest AT-A to your smart device using our free app
n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures
MAINTAINING EFFICIENCY WHILE INCREASING SAFETY:
The New Generation of Industrial Paint
Strippers
Whilst cold paint strippers have been the go-to product for manufacturers for decades, the need to increase health and safety standards in the workplace has paved the way for a new generation of strippers.
Airedale Group has partnered with German-based surface treatment specialist, Haug Chemie, to bring a range of more user-friendly paint strippers to the UK.
Its eska®strip range provides excellent paint removal but does so without the use of traditional chemicals such as
hydrofluoric acid and methylene chloride. Instead, they utilise chemicals which are free from Carcinogenic, Mutagenic, and Reprotoxic chemicals (CMR) and Substances of Very High Concern (SVHC).
The innovative selection of strippers is still suitable for steel, aluminium and non-ferrous metals and remains highly effective at removing a broad range of paints, from polyester and polyurethane, to acrylic and epoxy coatings.
However, risk to the health and safety of operators is greatly reduced and some products can also reduce energy costs by working effectively at room temperature.
CMR and SVHC substances which have been identified by REACH as being hazardous, come with a long list of restrictions and actions around notifications and authorisations.
Choosing products such as the eska®strip range avoids time and costs associated with the additional compliance required to work with traditional paint strippers.
eska®strip not only improves safety standards and enhances green credentials, they can be applied in immersion processes or drums, sprayed or submersed, so provide an incredibly versatile solution that has been proven as effective in sectors including automotive, bicycle and motorbike manufacture, mechanical engineering and other industrial applications and are able to maintain efficacy on more delicate surfaces.
Eddie Sibert, technical specialist for metal surface treatment at Airedale Group, explains: “Our partnership with Haug Chemie allows us to offer an incredibly specialist range of surface treatment products to the UK which have benefitted from decades of refinement and specialist engineering to hone them into the most effective solutions on the market.
“Experts work constantly with customers to create ever-evolving blends which provide solutions to their individual challenges and specifications.
“With the eska®strip series, Haug Chemie have been able to create a high-performance paint stripper which also complies with increasing health and safety expectations and legislation, creating a safer workplace for individual operators.
Gas Process Burners
or
HMA high
FD-GA modulating gas + air process air heating burners.
Lanemark gas burner systems offer users reliable, high effi ciency, process heating solutions.
FD Series Packaged Oven/Dryer Burners
•Speci cally designed for process air heating applications in convection ovens and dryers
•High turndown/short ame lengths providing accurate process temperature control
•High ef ciency gas + air modulation, gas only modulation and simple high/low control options
•Heat Input Range: 9 kW – 1550 kW
TX Series Gas Fired Process Tank Heating Systems
•High ef ciency (80%+) heating of all types of spray and dip process tanks
•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space
•Accurate performance modelling using Lanemark TxCalc design software
•Heat Input Range: 15 kW (1½") – 1150 kW (8")
Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners
•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.
•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls
•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements
•DbCalc system design software
COMBUSTION ENGINEERING
Powder Checker
Non-contact Uncured Powder Thickness Gauge
Dedicated stand-alone unit is ready to measure right out of the box
Scan Mode continuously takes measurements—ideal for analyzing large areas
Fast measurement speed—ideal for moving lines and swinging parts
Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness
Powder Inspection Kits
Complete solutions for measuring powder coating before and after cure are available
FD-E low cost high turndown oven/dryer air heating burners.
FD-C high turndown oven/ dryer air heating burners.
Midco
efficiency, high turndown, air replacement
“make-up” air heating burners.
“Harmful chemicals such as Carcinogenic, Mutagenic, and Reprotoxic chemicals (CMR) and Substances of Very High Concern (SVHC) have been removed which eliminates one of the greatest health hazards for operators of this process as there are no longer noxious fumes generated during the process.
“However, careful formulation means that performance has not been
compromised and customers can continue to remove a wide range of coatings from most surfaces easily and effectively.”
eska®strip H1635, eska®strip H1700 and eska®strip OMC 2200 are available from Airedale Group in quantities from 25 to 1000 litres and can be delivered throughout the UK by its independently-owned fleet.
For more information, contact enquiries@airedale-group.com or visit https://airedale-group.com/ product-category/surfacetreatment-chemicals/
Airedale Group, founded in 1973, is based in Cross Hills and provides chemicals and related services to the UK and Europe.
Mass Finishing
Efficient systems engineering and innovative technologies – powerful and economical
Shot Blasting
Individual systems engineering and intelligent process solutions –reliable and energy efficient
AM Solutions
The full solution provider for 3D post processing equipment and 3D printing services
ACHIEVING HIGH-QUALITY SURFACE FINISHES THROUGH
EFFECTIVE
CLEANING PROCESSES
In manufacturing, achieving high-quality surface finishes on metal components ensures functionality and overall product quality. An important aspect of surface preparation is the removal of contaminants such as oils, greases, metal fines, and other residues that can compromise the integrity of the surface. Among the various techniques available for this purpose, vapour degreasing stands out as a preferred approach for critical surface treatment in metal finishing. Understanding the significance of effective contaminant removal and the benefits of specific processes is key to optimising manufacturing procedures.
The Importance of Cleaning in Manufacturing
Cleaning is a critical step in the manufacturing process, particularly when it comes to preparing metal surfaces for later operations like painting, coating, or plating. If surfaces are not thoroughly cleaned, contaminants can interfere with the adhesion of coatings or result in defects, leading to product failures or rework. This not only affects the quality of the final product but also increases production costs and downtime. Therefore, implementing a reliable and consistent cleaning process is essential for achieving high-quality surface finishes and ensuring the longevity and performance of metal components.
Vapour degreasing is widely regarded as one of the most efficient and effective methods for cleaning metal components. The cleaning fluids used within the system have multiple chemical properties that are helpful to critical cleaning and surface preparation. The low viscosity and surface tension of modern cleaning fluids allow them to reach every surface of even the most intricate parts, and their fast-drying properties make them a preferred choice for manufacturers who require elevated levels of cleanliness.
Cleaning Methods
When it comes to selecting a vapour degreasing cleaning fluid, manufacturers have several options, each with its advantages and applications.
- Mono-solvent: Uses a single, highboiling, robust fluid in a two-sump vapor degreaser to clean, rinse, and dry parts efficiently. This method is effective for removing a wide range of oils, greases, fluxes, organics, and particulates. The fluid may be an azeotrope, a stable mixture of two or more components that enhances performance.
- Co-solvent: Uses two solvents: employs two distinct specialty fluids: a high-boiling agent for dissolving and detaching tough soils, and a secondary rinsing solvent working at a slightly lower temperature. This method is particularly suited for challenging contaminants like synthetic greases, grinding media, and polishing compounds.
- Bi-solvent: Features a two-stage
process for removing thick, persistent contaminants. Initially, parts are submerged in a heated tank with a solvating agent that dissolves viscous soils. They are then transferred to a two-sump vapor degreaser with a secondary fluid that provides final cleaning and rinsing to remove any remaining contaminants or residues from the first cleaning stage.
Selecting the Right Cleaning Fluids and Equipment
The success of a cleaning process hinges on choosing the right fluids and equipment based on factors like contaminant type, material composition, and cleanliness requirements. Different fluids target specific contaminants, and some are better for delicate materials. Conducting cleaning trials and collaborating with a cleaning expert can help find the best solution. Effective cleaning, especially through vapor degreasing, is vital for achieving high-quality finishes and enhancing product quality.
For more information, visit www.microcare.com
New and used vibratory finishing machines and systems from 2 litres to 4000 litres
Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb
Liquid / powdered / paste compounds
Abrasive finishing wheels
Vibratory separators / sieving machines and re-meshing service
Repairs and relines
Effluent water treatment systems
Redundant machines purchased
Consultancy
Subcontracted finishing and industrial sieving services
SHARMIC FOR FAST, FRIENDLY SERVICE
Experienced Engineers After sales technical support Nationwide deliveries
Sharmic Engineering Ltd
Tel: +44 (0)1299 822135 / 878123/4/5
Email: info@sharmic.co.uk www.sharmic.co.uk
UNLOCKING THE FUTURE OF COMPONENT CLEANING WITH THE NEWBORN: An Interview with Graham Fraser
Meet the Newborn, a cuttingedge solvent-based cleaning machine designed for complex and high-volume component cleaning. With its innovative features, The Newborn is set to redefine how industries approach cleaning challenges. We sat down with Graham Fraser, Managing Director of Fraser Technologies, to delve into what makes The Newborn unique and why it's a gamechanger in the market.
Q: Graham, can you tell us what inspired Fraser Technologies to bring The Newborn to the market?
Graham Fraser: "For years, we've seen a gap in the cleaning market. Traditional solvent machines, like those using Perc or hydrocarbons, were either too rigid in their applications or too costly to maintain. We wanted to offer something that wasn’t just a new machine, but a completely new approach—something adaptable, efficient, and future-proof. The Newborn embodies all of that."
Q: What sets the Newborn apart from other solvent-based cleaners on the market?
Graham Fraser: "The Newborn’s patented cooling system is a standout feature. Unlike other machines that need bulky external abatement systems, our built-in cooling technology captures solvents internally. This makes the process more efficient, reduces emissions, and eliminates the need for complex external setups. Essentially, it simplifies everything."
Q: You mentioned futureproofing as a key benefit. Could you elaborate on that?
Graham Fraser: "Absolutely. One of the biggest challenges for businesses is keeping up with regulatory changes, especially concerning solvents. With The Newborn, companies don’t have to worry. It’s designed to handle multiple solvents—Perc, modified alcohol, hydrocarbons—with minimal adjustments. You can switch from one solvent to another with the push of a button, making it versatile and adaptable to future regulations."
Q: How does The Newborn address common pain points in the industry, such as downtime and maintenance?
Graham Fraser: "One of the key benefits of The Newborn is its continuous operation capability. Many competitor machines need to be shut down for hours for maintenance, which disrupts productivity. With The Newborn, you can run maintenance on-the-go, thanks to its dual stills and filters. This feature alone maximises
uptime and keeps production lines moving. Plus, maintenance is straightforward, designed to be user-friendly, with easy access to critical components, reducing the need for specialist intervention."
Q: Can you talk about the support available for Newborn users?
Graham Fraser: "Support is a critical part of our offering. We provide full UK-based service and support, which means that if anything goes wrong, you’re not waiting for an engineer to fly in from overseas. Our team is trained specifically on The Newborn, ensuring that customers receive prompt and expert assistance. We also offer a comprehensive service package that includes routine maintenance, chemical management, and waste disposal, ensuring the machine operates at peak efficiency without the hassle for our customers."
Fraser Technologies is uniquely positioned to support customers in navigating the ever-evolving landscape of cleaning regulations,
thanks to our deep industry expertise and proactive approach. With decades of experience in the cleaning sector, we understand the challenges that new regulations can pose, particularly around solvent use and environmental compliance. Our team stays ahead of the curve by continually monitoring regulatory changes and adapting our solutions accordingly. We don’t just sell equipment and cleaning fluids— we act as trusted advisors, guiding our customers through the complexities of compliance and helping them future-proof their operations. By partnering with Fraser Technologies, customers can be confident that they have the right expertise on their side to meet today’s standards and be prepared for tomorrow’s requirements.
Q: How does The Newborn fit within Fraser Technologies’ range of cleaning solutions?
Graham Fraser: "The Newborn completes our offering, perfectly complementing our existing carefully curated range of equipment to ensure we have a solution for every cleaning need. Whether you're dealing with highly contaminated parts, sensitive components, or need to switch between different cleaning chemistries, we now have an answer. The Newborn bridges the gap, making sure that whatever your requirements, we can meet them with the right technology."
Q: What has been the feedback from initial users of The Newborn?
Graham Fraser: "Feedback has been incredibly positive. Customers love the sealed system design, which keeps emissions low and safety high.”
Q: What are the top benefits of The Newborn for potential buyers to consider?
Graham Fraser: "Here are the top ten benefits that really make Newborn stand out:
Patented Cooling System: Efficient internal solvent recovery without external abatement.
Multi-Chemical Compatibility: Easily switch between solvents to adapt to future regulations.
Fully Sealed System: Keeps emissions low, ensuring safety and compliance.
Continuous Operation: Minimal downtime due to on-the-go maintenance capabilities.
High Throughput: Designed for complex and high-volume cleaning tasks.
Local UK Support: Full servicing and support within the UK, ensuring quick response times.
Adaptability: Futureproofs your investment against changing cleaning needs.
technical and regulatory landscapes enable Fraser Technologies to provide unparalleled support to its customers.
Superior Waste Management: Efficient solvent recovery minimises waste and environmental impact.
Enhanced Safety Features: Fully enclosed process that minimises operator exposure."
The Newborn isn’t just another cleaning machine; it's a leap forward in cleaning technology. With its innovative design, future-proof features, local support, and commitment to safety, The Newborn offers a comprehensive solution that meets today’s needs and anticipates tomorrow’s challenges. Fraser Technologies continues to lead the way in offering adaptable, efficient, and sustainable cleaning solutions, now with a complete range to suit any application.
ABOUT GRAHAM FRASER:
Graham Fraser, Managing Director of Fraser Technologies, brings a wealth of experience that sets the company apart as a leader in the industry. With over 30 years of hands-on expertise in the cleaning and degreasing sector, Graham has seen the evolution of technology and regulations firsthand. His deep understanding of both the
Graham’s commitment to staying ahead of industry changes means that Fraser Technologies is always prepared to offer the latest and most compliant solutions.
“Regulations are constantly evolving, and it’s our job to ensure our customers are not just compliant, but also optimised for the future.”
Graham says: “With our knowledge and experience, we can anticipate challenges and provide tailored advice, keeping our customers ahead of the curve.”
This level of insight and foresight, driven by Graham’s dedication, ensures that Fraser Technologies isn’t just a supplier but a strategic partner, helping businesses navigate the complexities of compliance with confidence.
Contact Fraser Technologies today to discover how The Newborn can transform your cleaning operations and help your business stay ahead of the competition. Schedule a demo and explore the future of cleaning technology!
Learn more about The Newborn: www.frasertech.co.uk
SECOND MECWASH MWX400 SYSTEM TRANSFORMS PARTS WASHING CAPABILITIES AT VIXEN CNC
After purchasing a MWX400 system in 2020, Vixen CNC experienced such an improvement in cleaning efficiency that the team ordered another system for their factory in Snowdonia. Vixen CNC has seen a significant increase in demand for their services over recent years and needed the additional machine due their use of both ferrous and nonferrous metals and the different process requirements of the two applications.
Repeat business is key to the global success of MecWash Systems over the past three decades. Designing and building the highest standard of component washing systems is the initial part of the customer experience, but providing long term support is just as important in cementing the relationship and keep the customer happy with their purchase and ongoing use.
Jake Wood, managing director of Vixen CNC, commented: “The MWX400 systems have transformed the washing capability and overall productivity at the factory. The communication and servicing from MecWash have been excellent, which combined with the effectiveness of the cleaning, made the decision of investing in a second machine a simple one.
“We replaced a tunnel wash system with two MecWash MWX400 machines. Each machine uses a specific cleaning process, one for ferrous metal and the other for non-ferrous metals. The initial MecWash MWX400 system in 2020 considerably decreased the amount of manual drying that had been both costly and time consuming. Overall, the MecWash systems have provided superior cleaning results, in faster time, all with reduced manpower,” said Jake.
The MWX400 system is a state-of-the-art industrial parts washer, manufactured at the MecWash factory and lab in Tewkesbury, Gloucestershire. The systems created by MecWash are popular with machining companies due to the incredibly high standards in surface finish and cleanliness.
Alan Atkinson, sales manager, said: “Having recently revisited Jake and his team, I fully understood the situation and the requirements at Vixen CNC. After deep discussions, we knew Vixen CNC would benefit from another MWX400 system. The initial MWX400 system was specifically designed for cleaning ferrous parts, using an inhibited rinse. The second MWX400 was designed specifically for non-ferrous parts, with a clean water rinse.
“The process starts with powerful ultrasonics, which are essential to carefully clean the intricate shapes and blind holes, contaminated by oil, swarf and fine particles. The MWX systems boasts four ultrasonic rod transducers with single or mixed frequency (25kHz and 40kHz). The ultrasonics create large amounts of localised cleaning energy, dislodging any contamination.
“The rigorous wash stage of the MWX400 includes ultrasonic, flood and spray processes. After the wash stage, the components are rinsed, firstly with an ultrasonics stage, followed by the flood and spray rinses, resulting in a polished finish,” said Alan.
John Pattison, managing director of MecWash, said: “We were delighted to receive the follow up MWX400 order from Vixen CNC. The MWX series represents the pinnacle of the parts washing and degreasing systems available. The original system had a sizable effect on the component cleaning capacity. This second order in such a relatively short period of time shows how confident Vixen CNC are with MecWash.
“The machines purchased by Vixen CNC will last for many, many years and we will support them throughout. We believe the ‘MecWash Approach’, our commitment to our customers over the entire lifecycle of the system, is greatly valued and is a key factor in winning repeat business,” said John.
Telephone: +44 (0) 1684 271600
Email: enquire@MecWash.co.uk
Visit: www.mecwash.co.uk
HARD SHELL, PRECISE CORETHE NEW DMP INSTRUMENT SERIES
Whoever guarantees quality should rely on quality: The DMP series is revolutionary in tactile and non-destructive coating thickness measurement of magnetizable and nonmagnetizable base materials. The versatile DMP instruments are convincing in their robust, modern design and being equipped with digital probes and new software for extensive evaluations.
These devices shine with a modern look and come with numerous new features, including an all-aluminium housing with IP64, a soft bumper to protect against falls, scratch-resistant and chemical-resistant display with Gorilla Glass, the ability to limit monitoring via light, sound and vibration, a replaceable and quickly rechargeable battery, and the simplest data transfers via USB-C and Bluetooth.
Up for any challenge!
The DMP devices can be used for almost any measurement requirement in numerous industries. The DUALSCOPE®, DELTASCOPE® and ISOSCOPE® models specialize in their respective fields of application, whether measuring electrically non-conductive layers on nonmagnetizable, electrically conductive base materials or measuring nonmagnetizable layers on magnetizable base materials. The DUALSCOPE® itself combines both applications and thus offers highest flexibility in one instrument. Also part of the DMP instrument series are the FERITSCOPE® DMP30, for precise measurement of ferrite content, and the SR-SCOPE® DMP30, for reliable measurement of copper thickness on printed circuit boards.
All DMP instruments are available with our new digital probes, which offer outstanding accuracy and the highest repeatability as well as smart and future-proof connectivity via USB-C interface. Additionally, with the help of the F-adapter, users can also continue to use the full performance of our analogue probes and thus benefit from the largest probe portfolio on the market.
The new Tactile Suite software is the most intuitive and modern software in tactile coating thickness measurement. It features a modern design, innovative user guidance and extensive functionalities. These include
automatic device and probe recognition, immediate data transfer to Excel in real time via USB-C and Bluetooth, and extensive options for conveniently creating reports and evaluations.
Discover the next generation of tactile coating thickness measurement!
Contact:
Fischer Instrumentation (GB) Ltd
Tel. +44 (0)1386 577370 or mail@fischergb.co.uk
www.fischerinstrumentation.co.uk
ELECTRICAL CURRENT AS A RAW MATERIAL: QUALITY MATTERS
A new perspective on your power supply
When you’re plating, the quality of the finish depends on the quality of the equipment, processes and materials that you use: the chemicals, optimisation of the bath setup, the operating time and temperature are all important parameters for effective electroplating. The better they are, the better the results will be.
What often gets overlooked is the quality of the current, and the part it plays in your finished results. Getting the power right isn’t just about efficiency or electricity consumption – it’s just as important to the quality of output as everything else being used.
Just like any other raw material, you want your power to be the best quality and value to work with your electrochemistry. If power quality is poor, you often need more chemicals to keep the process in balance, which is costly and wasteful, especially when it’s on an ongoing basis. If power quality is good, it’s easier to achieve a balance, and less chemicals need to be used. This is why your choice of rectifier can make a huge difference to your electroplating operation.
Think of the rectifier as a pump, pushing electrons through the bath. Ripples and fluctuations in the flow of these electrons (such as those created by thyristor rectifiers) create turbulence in the flow and a stop-start effect, making it hard to achieve a consistent, even finish. But when you use a switch-mode rectifier, this steadies the current, creating a steady laminar flow of electrons, so the plating layers build up evenly.
Using switch-mode rectifiers, your electrical current is controlled, fast and consistent – which means your finish is, too.
Reducing ripple is particularly important for components that need a strong finish, such as those which are weight-bearing or under force, or subject to heat or abrasion. Low ripple also helps to achieve a better shine and finer appearance, such as when gold plating jewellery. One of our clients cut their gold plating time down from 21 seconds to 17 seconds per piece – this may not sound like much, but in percentage terms, that’s a huge saving.
NASA was one of the first to adopt early switch-mode rectifiers, for the Apollo Guidance Computer back in the 1960s, and for many years afterwards it was still only large organisations that were following suit. Everyone else was still trying to manage their power supply using
constant current or constant value controls.
The good news today is that switchmode rectifiers are not only accessible, but also affordable for businesses of all sizes. For example, FlexKraft™ from KraftPowercon will deliver a return on investment (in terms of energy savings, reduced waste and reworking and reduced chemical consumption) within a relatively short period of time.
Invest in the quality of your power supply – just like your other raw materials – and you’re investing in quality, efficiency and productivity for your business.
KraftPowercon has been innovating switch-mode, modular rectifiers since 1983. To discover how FlexKraft delivers reliable, optimized power for plating applications, visit www.kraftpowercon.com/plating rectifiers, talk to our sales representative (Bjorn.Ulfvenskold@ kraftpowercon.com), or contact one of our local partners in the UK.
SAVEing THE INDUSTRY WITH NEDERMAN
Effective fume and dust collection is a critical process for modern manufacturers. Traditional fume and dust collection systems face challenges that lead to suboptimal performance resulting in wasted energy, poor extraction, health-related air quality issues and increased risk of fire and explosion with combustible dust applications. Now, Nederman tackles the challenges faced by manufacturers with its new Nederman SAVE system.
Manufacturers face a vast array of issues with fume and dust extraction in the workplace – and failure to be diligent and comply with regulations can prove catastrophic. The issues stem from existing fume and dust systems being set up to provide constant airflow regardless of the mix of active and inactive machines. The result is energy waste, elevated noise levels and increased system wear and tear. Additionally, extraction is not always a constant requirement and fume and dust collection system requirements change as filters collect particulate, dampers are adjusted, or machines are added or removed –resulting in inconsistent extraction and increased worker dust exposure.
The result can often be fume and dust accumulation in ducts that can lead to fire risks. The concerns are real. Inadequate attention can lead to catastrophic failure. Luckily, Nederman has the solution with SAVE, the flexible technology that adapts to new and existing fume and dust collection systems to breathe life into underperforming systems and create capacity for machine expansion. Including SAVE in the design and implementation of your new dust collection system creates optimisation
from day one. With energy savings and Industry 4.0 technology, manufacturers can future-proof the safety of their factories.
What is SAVE?
Nederman SAVE is an intelligent airflow control system that consists of a controller, modules locally connected to machines, autogate dampers, sensors and Nederman Insight – a Cloud-based interface that remotely monitors the performance of the system and your factory floor.
The fume and dust collection process initiates with sensors installed on machines that detect their operational status and indicates the need for extraction. The sensor readings are gathered by the SAVE modules and transmitted wirelessly to the central SAVE controller, where the system requirements are compiled and analysed. Instructions are then sent to variable frequency drives that control each fan and the dampers on each machine to optimise airflow and pressure for the system. The system incorporates airflow sensors to monitor and ensure proper operation, recording valuable data on energy consumption, process parameters,
and machine operations that can all be accessed for real-time monitoring through the Nederman Insight platform.
With the ability to monitor system status, accumulate significant energy savings and gather machine operation data in a user-friendly dashboard, manufacturers can view and monitor
live utilisation data for all machines connected to the SAVE platform. With regular energy-saving reports delivered via email, alarm notifications on performance and service tracking features, the system enables efficient planning and troubleshooting, and it avoids costly downtime. All this is critical to maintaining a safe and environmentally friendly workplace for employees.
Safe, Efficient – and EU Regulation Compliant
ATEX directives and NFPA standards for combustible dust are stringent and
place heavy emphasis on employers to comply. Now, your business can be compliant, environmentally efficient and cost-effective with significant cost reductions to your business with Nederman SAVE. Process and production equipment must meet the regulations concerning technical and legal standards and a mandatory EU Equipment Directive applies to all machines sold in the European market. This stipulates the manufacturer’s responsibilities regarding ignition prevention and the minimisation of explosion effects – if you can simplify the process for your staff, you can minimise the risks for your business.
If you have concerns regarding your compliance with regulations and the extraction of fume and dust and particulates from your workplace, you can book a FREE system evaluation with Nederman now. Just call our team on Tel: 01772 334 721 or email us at info@nederman. co.uk for more information.
SQUARING THE CIRCLE –
SILVER-BASED COATING SYSTEMS FOR THERMALLY AND MECHANICALLY HIGHLY STRESSED ELECTRICAL CONNECTOR SYSTEMS
Vera Lipp, Dr Stefan Henne, Dr Mark-Daniel Gerngroß, Dr.-Ing. Max Schlötter GmbH & Co. KG, Geislingen
Due to the growing interest in electromobility and the increasing use of electrical contacts for sensors and electrical components, the demand for reliable electrical plug contacts is increasing. These are subjected to mechanical stresses caused by friction and temperature loads with a simultaneous requirement for low contact resistance. Silver is the material of choice due the best electrical properties. This can be significantly improved in its application-relevant properties by alloying or using dispersion materials. Long-term stability at temperatures of up to 200°C can be ensured with the new coating system consisting of hard silver with antimony as an alloying element and graphite as a dispersion material. It also has excellent friction values and low contact resistance. These characteristics have been proven both on test benches and in vehicle-related test environments.
The market share of battery-electric vehicles also reached new record figures in 2023, driven in particular by record sales in China [1]. This is very likely to continue in 2024 and beyond. This rapidly advancing market penetration in large parts of the world and the associated rapid technical progress in the field of electromobility and automated driving are leading to a sharp increase in the requirement of electronic components in vehicles. In the field of silver-based electrical connector systems, these manifest in increasing mechanical loads featuring a high number of mating cycles and a shift in the temperature load collective – individually or in combination –with a simultaneous requirement of a low electrical contact resistance. Specific requirements for the silver coating can vary depending on the area of application:
Even in combustion engine cars there are applications arising where specific connectors face requirements with up to 50 mating cycles at a currently targeted temperature load of approx. 180°C. In the area of charging socket the requirement is for up to around 10,000 mating cycles at a maximum temperature load of 150°C [2]. Higher temperature loads are also expected here in the future.
Fine silver coatings are not physically capable to fulfil this multitude of different conditions at the same time. Why is this? Fine silver has the distinct property of cold welding [3]. This can be a welcome feature for certain
applications, such as press fits, but completely undesirable for detachable connectors with a high number of mating cycles. In addition, silver and copper show a very pronounced diffusion behaviour into each other, so that a diffusion barrier is required for electrical contacts [3]. This is typically achieved by a thin intermediate nickel layer. However, this creates another problem: the delamination of the silver layer from the nickel diffusion barrier in the temperature range above 150°C. This is caused by the formation of nickel oxide at the silver-nickel interface due to a pronounced diffusion behaviour of oxygen in silver at temperatures above 160°C [3]. The high demands placed on electrical connectors and the physical properties of silver create a great need for development, so that it is possible to offer distinct, cost-efficient solutions for these problems described above, avoiding the usage of cost-driving other precious metals such as palladium.
In this context, silver-graphite dispersion layers for sliding contacts in medium and high voltage systems have been developed over many decades and have been adapted and optimised over the years to meet new technical requirements [4-7]. The graphite particles being incorporated into the silver layerensure a significant reduction in the friction coefficient of the layer due to their lubricating properties and thus, also prevent the effect of cold welding known from fine
layer or only silver graphite with a layer thickness of approximately 8 µm. Nickel-plated copper sheets were used as a reference with a final layer of around 8 µm fine silver. The fine silver end layers were also passivated with ODT. The selected layer thicknesses are exemplarily selected and can also be higher or lower depending on the technical requirements. The layer sequences and coated test specimens are shown in Fig. 1.
a)
b)
Fig. 1 a) Schematic drawing of the analysed layer sequences of the coating systems, b) Photo of the coated test specimens in the sequence shown in a).
silver. In this way, the requirement for a high number of mating cycles can be achieved simultaneously with a low contact resistance and high electrical conductivity.
However, the fulfilment of the requirement for high temperature stability of the coating remained unresolved till now. This requirement is solved by introducing a diffusion barrier between the nickel and silver graphite layer. This diffusion barrier consists of a functional hard silver layer containing antimony. In principle, other alloying elements such as Se, In, Te, Bi, or similar elements or combinations thereof are also suitable for this purpose to effectively reduce diffusion paths for oxygen in silver or to greatly impede diffusion.
be made. Such measurements can be made on four specimens simultaneously. The corresponding testing rig is shown in Fig. 2.
The coated components were analysed on a physical testing rig (WECO-X) developed in cooperation with iChemAnalytics. One of the special features of this test rig is that the contact resistance can also be measured in-situ during the cyclical measurement of the friction coefficient, so that a cycle- or time-resolved direct correlation between the friction coefficient and the electrical contact resistance of the respective surface under investigation can be made. Such measurements can be made on four specimens simultaneously. The corresponding testing rig is shown in Fig. 2.
The results of such a coating sequence with an antimonycontaining hard silver intermediate layer and silver graphite as the final layer (SLOTOCONNECT HT 4200 CF) or with fine silver passivated with ODT as the final layer (SLOTOCONNECT HT 4200) and without an antimony containing hard silver intermediate
layer and silver graphite as the final layer (SLOTOSIL SG1910) are presented below. As series reference, fine silver passivated with ODT is used. The corresponding layer sequences are plated onto nickel-plated copper test sheets with approximately 4 µm of antimony containing hard silver and approximately 4 µm of silver graphite respectively approximately 4 µm of fine silver as a final layer or only silver graphite with a layer thickness of approximately 8 µm. Nickel-plated copper sheets were used as a reference with a final layer of around 8 µm fine silver. The fine silver end layers were also passivated with ODT. The selected layer thicknesses are exemplarily selected and can also be higher or lower depending on the technical requirements. The layer sequences and coated test specimens are shown in Fig. 1.
The coated components were analysed on a physical testing rig (WECO-X) developed in cooperation with iChemAnalytics. One of the special features of this test rig is that the contact resistance can also be measured in-situ during the cyclical measurement of the friction coefficient, so that a cycle- or time-resolved direct correlation between the friction coefficient and the electrical contact resistance of the respective surface under investigation can
The characterisation of the mating cycle stability is performed on the coated test specimens (see Fig. 1b) with the layer sequenced depicted in Fig .1a. Silver spheres with a diameter of 3 mm are used as test counterparts. The test specimens were tested at 23°C for 1,000 cycles each at a normal force of 1.5 N, a test frequency of 1 Hz, a deflection amplitude of 500 µm and a test current of 100 mA in the tribological test rig. The corresponding cycle-resolved measurement data of the friction coefficient and the electrical contact resistance are shown in Fig. 3. Figure 3 a) shows that the initial friction coefficient of the two test specimens coated with silver graphite as final layer is initially between 0.1 and 0.2. With increasing cycle number, the friction coefficient rises linearly to around 0.26 after 1,000 test cycles. The fine silver coating systems passivated with ODT initially exhibit a significantly higher friction coefficient of around 1.1, which rises to around 1.3 within the first few cycles, begins to fall after around 30 cycles and reaches around 0.9 (antimony containing hard silver /fine silver coating system) or 1.1 (fine silver coating system) after 400 cycles, being clearly well above the silver-graphite coating systems. The test specimens coated with silver graphite show no signs of wear after 1,000 test cycles due to the lubrication by graphite. This can also be seen in the in-situ, cycle resolved measurements of the contact resistance. The two test specimens coated with silver graphite as the final layer show that the initially measured
The characterization of the mating cycle stability is performed on the coated test specimens (see Fig. 1b) with the layer sequenced depicted in Fig .1a Silver spheres with a diameter of 3 mm are used as test counterparts. The test specimens were tested at 23°C for 1,000 cycles each at
Fig. 2 Tribological testing rig for measuring the tribological and electrical properties of the coating structures.
Fig. 1 a) Schematic drawing of the analysed layer sequences of the coating systems, b) Photo of the coated test specimens in the sequence shown in a).
Fig. 2 Tribological testing rig for measuring the tribological and electrical properties of the coating structures.
PRODUCTS & PROCESSES
decreasing linearly increasing cycle number until it is reaches around 0.9 mΩ after 1,000 cycles –similar to the friction coefficient. This means that there is no indication of a significant wear of the coating systems with silver-graphite as final layer, even with respect to electrical contact resistance. The contact resistance of the silver reference system behaves similar with the initial contact resistance dropping from 0.9 mΩ to around 0.8 mΩ.
of cycles
Fig. 3 Connector Mating cycles of the a) friction coefficients and b) electrical contact resistances of the analysed silver-based coating systems.
Fig. 3 Connector Mating cycles of the a) friction coefficients and b) electrical contact resistances of the analysed silver-based coating systems.
contact resistance is around 1.1 mΩ decreasing linearly increasing cycle number until it is reaches around 0.9 mΩ after 1,000 cycles – similar to the friction coefficient. This means that there is no indication of a significant wear of the coating systems with silver-graphite as final layer, even with respect to electrical contact resistance. The contact resistance of the silver reference system behaves similar with the initial contact resistance dropping from 0.9 mΩ to around 0.8 mΩ
As described in the beginning, the stability of the coated components under high temperatures is significantly important for the dedicated technical applications. This was investigated as part of temperature ageing tests at 200°C for 1,000 hours with intermediate withdrawals after 200 hours, 400 hours, 600 hours and 800 hours. The adhesive strength of the silver coating systems was assessed by means of a classic bending test on the nickel-plated copper test specimens after temperature exposure. This reveals that the silver coating systems without
an antimony containing hard silver intermediate layer failed after just 600 hours due to local delamination on the nickel layer, see Fig. 4a). The test specimens with layer structures consisting of an antimony containing hard silver intermediate layer and silver-graphite as final layer or an antimony containing hard silver intermediate layer and fine silver as final layer, on the other hand, consistently passed the adhesion tests, see Fig. 4b).
connector mating cycles, the SLOTOCONNECT HT 4200 coating system is the ideal graphite-free solution.
As described in the beginning, the stability of the coated components under high temperatures is significantly important for the dedicated technical applications. This was investigated as part of tem-
[1] N. Carey, Global electric car sales rose 31% in 2023 – Rho Motion, Reuters, 2024.
[2] S. Berger, F. Talgner & R. Ziebart, Silber-Palladium Schichten als Kontaktoberflächen, Galvanotechnik,1 p.31 – p.38, Leuze Verlag, 2021.
[3] H. Schmid & I. Buresch, Oberflächen für Steckverbinderkontakte, in Praxishandbuch Steckverbinder (Hrsg H. Endres), p.245–286 Vogel Communications Group, Würzburg, 2021.
[4] G. Clarsbach Behringer, H. Laub & S. Zjilstra, Cyanidischer, Silberelektrolyt und Verfahren zur galvanischen Abscheidung von Silber-GraphitDispersionsüberzügen und seine Anwendung 1978.
[5] P. Rehbein & V. Haas, Kontaktoberflächen für elektrische Kontakte, EP1673836B1, 2010.
perature ageing tests at 200°C for 1,000 hours with intermediate withdrawals after 200 hours, 400 hours, 600 hours and 800 hours. The adhesive strength of the silver coating systems was assessed by means of a classic bending test on the nickel-plated copper test specimens after temperature exposure. This reveals that the silver coating systems without an antimony containing hard silver intermediate layer failed after just 600 hours due to local delamination on the nickel layer, see Fig. 4a).
[6] A. Stadler, R. Sottor, R. Wagner, C. Diandl & S. Heitmüller, Silberelektrolyt zur Abscheidung von Dispersions-Silberschichten und Kontaktoberflächen mit DispersionsSilberschichten, EP3797184B1, 2023.
The results presented here could also be independently reproduced by suppliers from the automotive sector. In summary, the SLOTOCONNECT HT 4200 CF coating system excellently fulfils the technical requirements regarding temperature stability, number of connector mating cycles, and electrical contact resistance as described above and thus, represents a cost-efficient solution without negatively influencing other requirements placed on a silver-based series connector system. If the properties of fine silver already fulfil the requirements of the coating system in terms of maximum number of
[7] F. Talgner: Silber-Graphit-Beschichtung als neuer Standard für Steckverbinder in Hochstromanwendungen; WOMag 10/2022; https://www. wotech-technical-media.de/womag/ausgabe/ 2022/10/08_umicore_ag-c_10j2022/08_umicore_ ag-c_10j2022.php
The test specimens with layer structures consisting of an antimony containing hard silver intermediate layer and silver-graphite as final layer or an antimony containing hard silver intermediate layer and fine silver as final layer, on the other hand, consistently passed the adhesion tests, see Fig. 4b).
4. Light micrographs after adhesion test of the test specimens with a a) fine silver layer passivated with ODT and b) layer sequence with the antimony containing hard silver intermediate layer and silver-graphite as final layer.
Fig. 4. Light micrographs after adhesion test of the test specimens with a a) fine silver layer passivated with ODT and b) layer sequence with the antimony containing hard silver intermediate layer and silver-graphite as final layer.
The results presented here could also be independently reproduced by suppliers from the automotive sector. In summary, the
coating system excellently fulfils the tech-
a)
b)
Fig.
ADVANCED POLYMERICS LAUNCHES
PERMACORR® – A COST-SAVING, ECO-FRIENDLY INDUSTRIAL
COATING WITH PROVEN CORROSION PROTECTION
Permacorr’s self-healing, non-rusting, cement-like characteristics extend the life of carbon steel assets
Advanced Polymerics, Inc., a global innovation company that develops and commercializes smart coatings, announced the launch of its newest industrial coating, Permacorr® which can reduce total job costs by up to 40% when compared to a traditional
epoxy coating and is made with food grade ingredients, offering unparalleled environmental and safety benefits.
Field tested on tanks at a major oil and gas producer in Texas, and seaside railings and racks at government sites in North Carolina and the Marshall Islands, water-based Permacorr is proven to not only prevent corrosion but self-heals in the event it is scratched or dinged, eliminating the chance of rusting and leaks.
Stephen Jewitt, President of API, Inc. said, “We developed Permacorr to
meet our customer’s business and environmental needs. We were particularly sensitive to helping our customers reduce costs and providing them with a unique coating that not only exceeds the quality of traditional epoxy coatings, but also offers safety and eco-friendly benefits that no other industrial coating can guarantee.”
Permacorr, which is patented in the United States, Europe and China, emits 40% less CO2 over its lifecycle than its epoxy counterparts and can be used on the exterior of new carbon steel or existing steel as a maintenance coating. Permacorr can be applied even if there is flash rust and just one coat is required – saving on labor and asset downtime.
“Other coatings require containment and can only be applied in favorable weather conditions,” said Jewitt.
“Permacorr can be applied even if it’s humid and takes just 5 minutes to dry. It can even tolerate rain droplets soon after application,” he added.
API offers approved topcoats that come in a variety of colors, allowing users to paint their tanks and other steel assets to meet corporate branding and/or local regulation standards. Permacorr’s recommended uses include oil, gas, chemical and life sciences tanks and pipes, as well as hydro-electric generation equipment and turbine and cooling towers at traditional and alternate fueled generating plants.
To learn more about Permacorr visit www.permacorr.com.
MATERIAL & EQUIPMENT SUPPLIERS
Steel Shot (High & Low Carbon)
Steel Grit
Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)
