HYBRID POWER SOLUTIONS VARIABLE SPEED
www.himoinsa.com
HYBRID POWER 1500 3000
HPS DCV
Variable Speed Hybrid
Power Solutions
Direct Current
Load Optimal Power
VARIABLE SPEED ENGINE Optimised fuel consumption.
ECO Reduced noise. Reduced emissions. Reduced fuel consumption.
HIGH EFFICIENCY
INNOVATION & TECHNOLOGY 100% HIMOINSA
REDUCTION IN OPEX
RENEWABLE ENERGIES
Payback Increase.
Plug & Play System.
ELECTRONICS Integrated Management System.
ENGINEERING POWER SOLUTIONS
Our Engineering division has developed in-house technology, based on an integrated management system to centralize in a single electronic control unit all the components that interact in our Hybrid Power Solution; engine, alternator, battery and renewable energy connections.
1
ENGINE
Variable speed.
High quality 4mm steel sheet, treated for high resistance.
2
1000 HOURS
Without maintenance.
3
ALTERNATOR 48VDC direct battery charging.
Engine. One of the most efficient variable speed engines on the market has been developed. It offers one of the most optimal consumption curves recording a reduction of 20% when compared with other existing hybrid generators on the market, and up to 40%, when compared with a standard genset.
Alternator. Our DC alternator incorporates an electronic voltage regulator -AVRthat allows direct battery charging. In this way, the device has an intermediate external charger, thereby improving system efficiency.
Integrated Management System. Our mission was to develop 100% HIMOINSA technology, an integrated management system based on the development of inhouse electronics, the CEM7V control unit.
Environmentally friendly. Reduced noise, emissions and fuel consumption.
INTEGRATED
MANAGEMENT SYSTEM 100% HIMOINSA
The CEM7V control unit is the heart of the HYBRID POWER SOLUTION. As a result of the development of a 100% HIMOINSA electronic device, designed to monitor and protect the generator, battery, charging system and renewable energy connections. It monitors the engine’s rpm, the electronic voltage regulator (AVR) of the alternator, for direct battery charging, as well as independently monitoring each battery, its charge status and temperature.
OPERATING MODES Automatic. The control unit is designed to act automatically, following the parameters already set by the Engineering division to optimise equipment operation by 100%. Manual. The manual mode allows you to program parameters according to customer needs. In this case, the batteries, generator set, renewable energy and operating performance are parameterized.
The CEM7V control unit is connected, via CAN, to the electronic engine control, the electronic voltage regulator of the alternator and the battery manager. It also interacts with the renewable energy available and connects
it to the system, if demanded. As a result, the variable speed, hybrid genset provides 48VDC for telecommunications applications. In addition, it has a 230 AC auxiliary power output.
CEM7V CONTROL UNIT Centralized control. Single control for complete and comprehensive management of the equipment.
CANBUS
5
ELECTRONIC CONTROL
AVR
RENEWABLE ENERGY
BATTERY MANAGER
Controls engine speed depending on the demand for optimal consumption.
According to the energy demand, the voltage is regulated for direct battery charging.
Availability analysis. Plug & Play System.
Monitors individual charge and temperature. Electronic control for increased useful life.
1
2
3
4
48VDC DC BUSBAR 48VDC
1
Control engine RPM.
2
Control AVR / Direct battery charge
3
Control the alternative power source connected, selecting the most convenient.
4
Monitors independently each battery (temperature and battery load).
5
All the electronic devices connected via CANBUS.
INVERTER 230VAC
ENGINE POWERED BY
UP TO WITHOUT MAINTENANCE
SELECTING AN
OPTIMAL ENGINE HIGH PERFORMANCE
SPECIFIC CONSUMPTION gr/kwh 1400 1200 1000 800 600 400 200
0
123
47
OTHER ENGINES
YANMAR HPS ENGINE
Diesel engines can suffer damage as a result of misapplication or misuse - namely internal glazing and carbon buildup. Usually, below 30% of its maximum power, the generator set can cause problems.
OTHER ENGINES YANMAR HPS ENGINE 0
600
However, this engine has been adapted to operate at low power, without damaging the equipment and without needing fictitious, Dummy Load, resistance.
-20% lower consumption
1500-2000
1200 1200
KW
56
3000 1800
2400
VARIABLE SPEED. Engine designed to operate at a wide range of revolutions, from 1200 to 3000 rpm, to generate the maximum power demanded, optimizing consumption.
3000
compared with other existing hybrid generators
3600 RPM
Prolonged MAINTENANCE periods of up to 1000H. Hybrid Power Solution generator sets can operate efficiently without any kind of maintenance for four months.
ALTERNATOR. DC Alternator. Development of AVR for direct charging of the batteries. Improves system efficiency.
-40% REDUCTION IN OPEX
COMPARED WITH OTHER STANDARD GENSET HYBRID POWER SOLUTION GENERATOR SETS GUARANTEE SAVINGS IN TERMS OF CONSUMPTION, LOGISTICS AND THE NUMBER OF OPERATING HOURS. RESULTING IN
OPEX AND
LONGER USEFUL LIFE LESS OPERATING HOURS Hybrid Power Solution generator sets extend the life of the genset for a long time because the operating periods are divided into 8 hours of generator set operation and 16 hours of battery power every 24 hours. This means that the useful life of the equipment has been tripled.
PAYBACK
LESS MAINTENANCE
We have designed hybrid generator sets that can operate efficiently without any kind of maintenance for four months. Whereas a standard genset with the same 1000H maintenance KIT requires maintenance every month, our Hybrid Power Solution only requires one every four months.
LOGISTICS SAVINGS OPEX
Given that the Base Transceiver Station are located in remote places which are difficult to access, we have developed autonomous equipment that does not require constant monitoring, facilitating the work of Telecommunications management companies and significantly reducing OPEX (Operating Expense), cost of operation and maintenance of equipment.
Operating cycle: 4 hours battery, 2 hours genset.
x3
GENSET LIFE
8 h/24 16 h/24
OTHER EQUIPMENTS HYBRID POWER SOLUTIONS (HPS) LIFE CYCLE
4 OTHER EQUIPMENTS TIMES (KIT 1000H) 1 HPS TIME (KIT 1000H) PERIOD OF 4 MONTHS MAINTENANCE
3 OTHER EQUIPMENTS TIMES (*) 1 HPS TIME (*) (*) SAME TANK CAPACITY PERIOD OF 40 DAYS
REFUELING
DESIGNED TO OPERATE IN REMOTE PLACES
FLEET MANAGER
Compact Equipment
LETS YOU KNOW THE STATUS OF THE
HPS generator sets incorporate construction elements designed to allow operation in places with extreme weather conditions. The white colour used absorbs less radiation, protecting the equipment from high temperatures. The treatment used on the canopies protects it from erosion, ice and cold. Sand traps and vandalproof screws have also been incorporated to prevent theft in the remote places where they are located.
4
VANDAL-PROOF SCREWS Prevents theft in remote places.
FLEET OF GENERATOR SETS AT ALL TIMES VIA MOBILE PHONE OR INTERNET. IN THIS WAY, EQUIPMENT OPERATION, FUEL LEVELS, THE NEED FOR REFUELLING AND THE GENERAL CONDITION OF THE EQUIPMENT IS CONTROLLED WITHOUT HAVING TO TRAVEL TO REMOTE PLACES.
5
ANTI-VERMIN PROTECTION Protection grille to prevent small animals from entering.
6
SAND TRAP Special inlet design to prevent the entry of sand.
1
SOUND ATTENUATED CANOPY High density rockwool.
2
CEM7V Integrated Management System.
3
OUTPUTS 48VDC Auxiliary 230AC
7
LIFTING POINTS
4 lifting points removables.
GENERATING ENERGY FOR THE
WORLDWIDE TELECOMMUNICATIONS NETWORK
OUR EXPERIENCE DRIVES US HIMOINSA has extensive experience in the telecommunications sector having supplied thousands of generator sets on the international market to well-known Telecom companies. A market that is constantly evolving and in which, according to recent
studies, the figure of 10,000 million mobile devices will be achieved in 2017. Estimates show that in 2020, 90% of the world population will have a mobile phone, which means an increase in the creation of mobile phone base stations worldwide. The development of new
sites requires secure energy. We grow with you In addition to the traditional geographic locations where HIMOINSA already operates with hundreds of telecommunications
companies, such as the Dominican Republic, Indonesia, South Africa, China, Spain, Morocco, new commercial agreements are now in place to supply generator sets for telecommunications projects in Kuwait, Algeria, Iraq, Maldives, Myanmar,
Omar, Palestine, Qatar, Tunisia ... The relentless race for growth in this sector drives our Power Solutions Engineering Division to constantly advance the development of new equipment.
HIMOINSA already operates with hundreds of telecommunications companies all around the world.
TECHNICAL DATA
HYBRID POWER SOLUTIONS
HPS 1500 DCV
HPS 3000 DCV
FEATURES Engine
Yanmar
RPM
Variable Speed
Alternator
15kw / 48VDC
AVR control
HIMOINSA
Outputs Average Power 48VDC
48VDC and 230VAC 1500W
Auxiliary Power 230VAC Outputs protection
3000W 800W - Optional 6Kw
Circuit breaker protection
DC connectors
Fast DC connector
AC connector
Schuko
Batteries technology Number of cells | Elements Autonomy without genset
Lead Acid or Lithium 24 PbAc | 3 Li
24 PbAc | 6 Li
26 hours
23 hours
Estimated useful life
5 years
Full charge time
2 hours
Fuel tank
500 L
Automatic fuel transfer pump
Optional
Electronic control unit
CEM7V
Electronic charge monitoring
HIMOINSA
Electronic batteries monitoring
HIMOINSA
Electronic power monitoring
HIMOINSA
Electronic integrated management
HIMOINSA
Electronics communication and management Optional: renewable integration panel
CANBUS Integrated up to 9kw Circuit breaker protection SPD 3kw modules
Remote management Communications
Fleet manager / GPRS-GPS device GPRS LAN RS-485 RS-232
SCOPE OF SUPPLY
HYBRID POWER SOLUTIONS
ENGINE Diesel engine, 3 strokes, WATER cooled
•
Electric start 12V
•
Radiator with pusher fan
•
Decanting water pre filter (VISIBLE LEVEL)
•
Electronic engine regulation
•
1000 h maintenance-free
•
Exhaust guards
•
Hot & mobile components (exhaust, fan,...) and radiator guards
•
Exhaust engine outlet and residential silencer of -35dB(A)
•
Oil sump extraction kit
•
ALTERNATOR Self excited, self regulated DC alternator
•
IP23 protection, Isolation class H
•
CONTROL AND POWER PANEL Control and power electric panel, with measurements devices and controller
•
Integrated management system (engine, alternator, renewable energy and batteries)
•
ELECTRIC EQUIPMENT Voltage 48DC
•
2 poles thermal magnetic protection
•
Battery charger
•
Battery charging alternator with earth connection
•
Starting battery installed and connected to the engine. Include cables and rack. Battery terminals protection.
•
Ground connection electrical installation, with connection prepared for ground pike (ground pike not supplied)
•
Emergency push button
•
CANOPY Sound attenuated canopy made with high quality steel sheet, which is later treated to guarantee neutral salt spray test result higher than 1000 hours.
•
Sound attenuated canopy, with high density rockwool, that reinforces the mechanical properties of the canopy and offers also a high index of noise level absorption.
•
4 lifting points in the base frame.
•
Fully tight chassis that works as liquids retention basin according with the current legislation. Includes polyethylene or metallic fuel tank depending on type of canopy, and gauge, fuel admission and return inserts, and other options.
•
Steel made residential silencer of -35dBA attenuation.
•
Metal high capacity fuel tank.
•
TECHNICAL DATA
DIGITAL CONTROL PANEL
CEM7V
GENERATOR READINGS DC generator current
•
DC common busbar current
•
DC output current
•
DC renewable input current
•
DC generator voltage
•
DC common busbar voltage
•
DC output voltage
•
DC renewable input voltage
•
BATTERY MONITORING Independent voltage reading
•
Independent temperature reading
•
Batteries diagnostic with failure alarm
•
Algorithm designed to extend the battery life
•
ENGINE READINGS Coolant temperature
•
Oil pressure
•
Fuel level (%)
•
Battery voltage
•
R.P.M.
•
Battery charge alternator voltage
•
Speed output control
ENGINE PROTECTIONS High water temperature
•
High coolant temperature by sensor
•
Low engine temperature by sensor
•
Low oil pressure
•
Low oil pressure by sensor
•
Low coolant level
•
Unexpected shutdown
•
Fuel storage
•
Fuel storage by sensor
•
Stop failure
•
Battery voltage failure
•
Battery charge alternator failure
•
Overspeed
•
Underspeed
•
Start failure
•
Emergency Stop
•
ALTERNATOR PROTECTIONS High frequency
•
Low frequency
•
High voltage
•
Low voltage
•
Short-circuit
•
Overload
•
Genset signal droop
•
CEM7V
COUNTERS Total hour counter
•
Partial hour counter
•
Kilowattmeter
•
Starts valid counters
•
Starts failure counters
•
Maintenance
•
COMMUNICATIONS RS232
•
RS485
•
Modbus IP
•
Modbus
•
CCLAN
•
Software for PC
•
Analogic modem
•
GSM/GPRS modem
•
Remote screen
•
Telesignal
•
J1939
•
FEATURES Alarms history
•
External start
•
Start inhibition
•
Start under normative EJP
•
Pre-heating engine control
•
Genset contactor activation
•
Fuel transfer control
•
Engine temperature control
•
Manual override
•
Programmable alarms
•
Genset start function in test mode
•
Programmable outputs
•
Multilingual
•
8-45
TELECOM RANGE
kVA
Integrated ATS HIMOINSA make their own control panels, ATS, etc. We have flexibility to satisfy all requirements.
Fuel tanks In addition to the standard "day" fuel tank, which can be connected to remote bulk tanks, we can provide a range of large capacity, double wall fuel tanks. They offfer high integrated running. Available fuel tanks: 100-330-600-750-1000 LT/tank
Vandal - Proof Screws Professional solutions to prevent theft in remote places.
ENGINE
UP TO 500H MAINTENANCE FREE
ALTERNATOR
OPTIONAL
3 PHASE SENSING AVR ( +/-1% ) F CLASS DOUBLE VARNISH (GREY PROTECTION)
TOOL KIT DUMMY LOAD LIGHTING SURGE ARRESTOR
VERSATILITY, EFFICIENCY AND RELIABILITY. SOLUTIONS SPECIALLY DESIGNED FOR TELECOMMUNICATIONS 1 GS + network
Genset used as standby to the mains
2 GS coupled together
Alternating gensets together to provide Prime Power
SPARE PARTS
TECHNICAL SERVICE Extensive technical support through qualified professionals and approved technical centres.
SMART CONTROL Smart warehousing centres where spare parts can be located and picked automatically.
FLEET MANAGER Used to locate and determine the condition of leased assets.
24/7 ONLINE SPARES Offers a 24-hour service to purchase spare parts on line.
HIMOINSA provides its customers with a fast and efficient technical service through a technical support network across the entire market. Its spares department supplies spare parts for maintaining and repairing generator sets. HIMOINSA has a centralised system for supplying original spare parts for each of the generator set components to customers through its spares distribution centres around the world.
Personalised care. The company’s technical experts provide customers with a plethora of solutions over a product’s life.
Quality guarantees. The after-sales service guarantees any investments in new equipment are available through its extensive network of technical support, distributors and approved technicians.
© HIMOINSA - March 2015
www.himoinsa.com
FACTORIES: SPAIN • FRANCE • INDIA • CHINA • USA • BRAZIL
SUBSIDIARIES: PORTUGAL | SINGAPORE | POLAND | UAE | PANAMA MEXICO | GERMANY | ARGENTINA | ANGOLA | UK
HEADQUARTERS: Ctra. Murcia - San Javier, km 23.6 30730 SAN JAVIER (Murcia) SPAIN TLF. +34 968 19 11 28 | +34 902 19 11 28 Fax +34 968 19 12 17 | Export Fax +34 968 33 43 03 HIMOINSA reserves the right to change any feature without prior notice. The illustrations may include optional equipment and/or accessories. Not contractual images. The technical indications described in this brochure correspond to the information available at the moment of printing. HIMOINSA ® - 2015 © All rights reserved.