Fluid Power Journal July/August 2018 by Innovative Designs & Publishing, Inc.

JULY/AUGUST 2018

www.fluidpowerjournal.com

PNEUMATIC CYLINDER

CUSHIONING

INCREASE EFFICIENCY FOR YOUR ENTIRE SYSTEM P.42

design EFFICIENT

PNEUMATIC SYSTEMS

HIGH TEMPERATURE

ON SEALING MATERIAL

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CIRCLE 318

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IN THIS ISSUE J U LY/A U G U S T 2 0 18 VOLUME 25 • ISSUE 7

Features 8 THE EFFECT OF HIGH TEMPERATURE on Sealing Material

12 Results from the 2018 MINNESOTA SKILLS COMPETITION

14 Identify Hose Assembly Terminal Ends and DETERMINE COMPATIBILITY OF HOSE AND FITTINGS 16 COMPRESSED AIR SYSTEMS: Check Your Assumptions 23 SEEING THE LIGHT: Indicator-Light Technology Reduces Time, Cost for Fluid Power Managers

Departments

26 2018 OTC Celebrates 50 Years 35

LAB STUDY UPDATE: ISO 4405 Determination of Particulate Contamination by the Gravimetric Method

NOTABLE WORDS

RESEARCH TO WATCH

11 FIGURE IT OUT 18 IFPS UPDATES

36 How to Design an EFFICIENT AIR LOGIC SYSTEM 42 PNEUMATIC CYLINDER CUSHIONING: Increasing the Efficiency of Your Pneumatic System

28 PRODUCT SPOTLIGHT 39 LITERATURE REVIEW 45 NFPA UPDATES

46 INDUSTRY NEWS 46 CLASSIFIEDS

PUBLISHER’S NOTE: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.

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NOTABLE WORDS

PUBLISHER

Accepting the Challenges of Fluid Power BY MOHANED SHAHIN, CFPS, ACCOUNT MANAGER PARKER HANNIFIN CORPORATION

I believe that the early experience I had working with hydraulics, and failing, is a relatable experience and a driving force for investigating the world of Fluid Power. For me, it all began in the Cleveland State University Fluid Power and Machining lab. My student group and I had just logged another long day during winter break working on a hydraulic powered bicycle for the Chainless Challenge (sponsored by Parker Hannifin at the time). This was our senior capstone project, and my first shot at working with hydraulic equipment. We spent a large majority of our winter break trouble shooting and solving the challenge of how to power our two wheeled bike with the use of hydraulics, far from the traditional and more efficient bike chain. In the end, after a long, bumpy road of system design, troubleshooting and rigorous testing, our bike failed in final testing, so we did not make it to the competition. For me, the experience developed into an interest to learn and understand more about fluid power capabilities. This exposure also prompted me to apply to work for Parker Hannifin, the company I now proudly go to bat for day in and day out. Parker also encouraged me to pursue several credentials in the Fluid Power Industry, Hydraulic Specialist and Pneumatic Specialist. Getting my certification early in my career was a logical next step in my technical sales training program with Parker.

IMPORTANCE OF CERTIFICATION When I was first certified, I didn’t fully understand the benefits of having my certification. Now that I have had time working in the field with hydraulics and speaking with customers regarding their fluid power systems, I feel confident that I am putting my certification to use. Not only am I able to provide my customers with premier customer service, but I am also showing them that manufacturers, like Parker, are heavily invested in helping their employees grow and develop as professionals in the world of fluid power. Now sitting on the Board of Directors of the International Fluid Power Society, I have been given a unique inside perspective of why certifications are so important.

LOOKING TOWARDS THE FUTURE For a sales professional, looking towards the future and forecasting with our customers is an important piece of our jobs. It’s important for us to understand the market and have a strong idea of what their business’ will look like in the next 1-5 years because it will have a large effect on ours. In regards to fluid power, I think the future holds some very interesting things. First, you have the rapid advancement of Internet of Things (IOT). With that comes connected smart products and systems that can not only self-diagnose, but maybe even possibly self-heal. Secondly, I also believe with the advancement of different technologies, we may see a shift to more electromechanical and electrohydraulic systems even more than what we see today. I would encourage students that might have an interest in fluid power to check out the Fluid Power Challenges offered by National Fluid Power Association. And once you complete your degree, consider taking the Hydraulic Specialist and Pneumatic Specialist Certifications as a valuable asset to help your company and your future customers. 4

JULY/AUGUST 2018

INNOVATIVE DESIGNS & PUBLISHING, INC. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 • Email: AskUs@ifps.org www.FluidPowerJournal.com Founders: Paul and Lisa Prass Associate Publisher: Bob McKinney Editor: Gerald Irving Technical Editor: Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC - CFPSOS LLC Art Director: Quynh Vo Eastern Region Account Executive: Norma Abrunzo Western Region Account Executive: Maggie Wu Director of Creative Services: Erica Montes Accounting: Donna Bachman, Debbie Clune Circulation Manager: Andrea Karges

INTERNATIONAL FLUID POWER SOCIETY 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 • Fax: 856-424-9248 Email: AskUs@ifps.org • Web: www.ifps.org 2018 BOARD OF DIRECTORS President & Chairperson Dean Houdeshell, PE, CFPAI/AJPP, CFPE, CFPS, CFPIHT, CFPMHT, CFPMHM - Cemen Tech Inc. Immediate Past President Richard Bullers, CFPPS - SMC Corporation of America First Vice President Timothy White, CFPAI/AJPP, CFPS, CFPECS, CFPMIH, CFPMMH, CFPMIP, CFPMT, CFPMM - The Boeing Company Treasurer Jeff Kenney, CFPIHM, CFPMHM, CFPMHT - Hydradyne, LLC Vice President Certification Denis Poirier, Jr., CFPAI/AJPP, CFPCC, CFPHS,CFPIHM - Eaton Corporation - Hydraulics Group Vice President Marketing & Public Relations Scott Nagro, CFPS - HydraForce, Inc. Vice President Education Kenneth Dulinski, CFPAI/AJPP, CFPECS, CFPHS CFPMIH, CFPMMH Macomb Community College Vice President Membership & Chapter Support Rocky Phoenix, CFPMHT, CFPMHM - Open Loop Energy DIRECTORS-AT-LARGE Chauntelle Baughman, CFPHS - OneHydrauics, Inc John A. Bibaeff, Jr., PE, CFPS - Lamb Services, Inc. Randy Bobbitt, CFPS - Danfoss Power Solutions Elisabeth DeBenedetto, CFPS - Argo-Hytos Brandon Gustafson, PE, CFPE, CFPS, CFPIHT, CFPMHM - Graco, Inc. Jeffrey Hodges, CFPAI/AJPP, CFPMHM - Altec Industries, Inc. Sam Kaye, CFPS, CFPSD, CFPMT, CFPMM, CFPMIH CFPMMH, CFPMIP Ensign Energy Services Lynn Nordquist, CFPS - Skarda Equipment Company Robert Post, CFPHS - AFS Technology Edwin Rybarczyk, CFPAI/AJPP, CFPS - E. R. Consultants, Inc. Scott Sardina, PE, CFPAI, CFPS - Waterclock Engineering Mohaned Shahin, CFPS - Parker Hannifin HONORARY DIRECTORS John Groot Robert Sheaf, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM IFPS STAFF Executive Director: Donna Pollander, ACA Communications Manager: Adele Kayser Client Data Manager: Sue Dyson Technical Director: Thomas Blansett, CFPS, CFPAI Certification Logistics Manager: Susan Apostle Certification Coordinator: Kyle Pollander Bookkeeper: Diane McMahon Administrative Assistant: Beth Borodziuk Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published bi-monthly with four supplemental issues, including a Systems Integrator Directory, OffHighway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to accept or reject all advertising material and will not guarantee the return or safety of unsolicited art, photographs or manuscripts.

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RESEARCH TO WATCH

This column will bring you the progress of the pre-competitive research being conducted at member universities that are part of the CCEFP network. This research will help give insight into the future direction of fluid power.

The Center for Compact and Efficient Fluid Power (CCEFP) holds a monthly forum, highlighting research, workforce, and special topic presentations. CCEFP is a network of fluid-power-research laboratories, academic faculty, graduate and undergraduate students at nine universities. It is also a National Science Foundation Research Center. For more information on CCEFP, visit www.ccefp.org. Since 2014, the National Fluid Power Association (NFPA) Foundation has supported and is helping to expand the pre-competitive fluid-power-research activities of the CCEFP, dramatically increasing the number of institutions and students impacted by its research program. For more on NFPA, visit www. nfpa.com/aboutnfpa/ missionfocus.aspx.

JULY/AUGUST 2018

AC Hydraulic Pump/Motor PRESENTERS: RYAN FOSS, UNIVERSITY OF MINNESOTA AND MENGTANG LI, VANDERBILT UNIVERSITY PROJECT LEADERS: JAMES VAN DE VEN, ASSOCIATE PROFESSOR OF MECHANICAL ENGINEERING (UMN), ERIC BARTH, ASSOCIATE PROFESSOR OF MECHANICAL ENGINEERING (VANDERBILT), AND KIM STELSON, PROFESSOR OF MECHANICAL ENGINEERING (UMN) INSTITUTIONS: UNIVERSITY OF MINNESOTA AND VANDERBILT UNIVERSITY

PURPOSE A high percentage of electrical systems are AC, but virtually no hydraulic AC systems are available. This project will model, design, prototype, and experimentally characterize a novel pump based on AC hydraulics for the application of displacement control. The AC pump is formed by joining piston pairs from two fixed displacement pumps. By changing the phase angle between the two pumps, the displacement of the pump is varied. The majority of existing hydraulic circuits use metering valves to control the load. Such valves that throttle the flow fundamentally dissipate power as a means of controlling delivered power. A more efficient alternative is to utilize a variable displacement pump to control each actuator, termed

displacement control. Critical to displacement control is the performance and efficiency of the variable displacement pump across a wide range of displacements and pressures. For multi-actuator circuits where multiple pumps are driven on a common shaft, the package size and weight of the pump are also important.

PROGRESS The model was used to capture piston kinematics and cylinder pressure as functions of the pump’s phase shift angle. The model also captured flows between pairs of cylinders as functions of the pump’s phase shift angle. The model captured check valve dynamics and input motor torque. Leakage, viscous friction, and effective bulk modulus were considered. The simulation followed the results of the experiment well. However, results started to deviate from the model at higher-phase shifts, probably due to the large dead volume. In addition to the large dead volume, the prototype was also limited by the fact that there was no active control of the pump displacement.

NEXT STEPS Bosch Rexroth donated a radial piston pump, and the researchers will modify the pump for active phase angle control using a cam phaser.

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THE EFFECT OF HIGH TEMPERATURE ON SEALING MATERIAL: Comprehensive Test of Water Glycol Fluids on Common Seal Materials Reveals Temperature-Related Issues BY JAMES SIMPSON, CFPAI, CFPS, CFPMM, SALES MANAGER, OIL & GAS EUROPE; AND ERIC BUCCI, SEGMENT MANAGER, OIL & GAS AMERICAS, BOTH OF TRELLEBORG SEALING SOLUTIONS

As the oil and gas industry moves to recover more challenging reserves and enters the development of High Pressure High Temperature (HPHT) fields, it is imperative that operators understand the effects of high-temperature exposure of sealing materials within waterbased hydraulic fluids. Until now, these two materials have not been thoroughly tested together at high temperatures.

BACKGROUND

Water glycol fluids consist of a solution of water, ethylene, or diethylene glycol, usually a high molecular weight polyglycol and an additive package. The water-to-glycol mixture typically contains 38% to 45% water. These fluids usually contain red, pink, or other colored dye to aid in their identification. 8

JULY/AUGUST 2018

With water in the formulation, evaporation is ongoing, and upper operating temperature limits must be considered. Water loss can cause an imbalance relative to the additives and adversely affect viscosity, pH, and lubrication quality. Periodic checks of the water content must be made and water added to the system if required. Added water must be distilled or soft de-ionized because the calcium and magnesium present in potable water will react with additives, causing them to precipitate out of the fluid and compromise fluid performance. Ideally, operating temperatures should be kept below 65°C to minimize evaporation, though in practice they can be significantly higher. The polyglycol is a water-soluble polymer thickener that can be formulated to cover a wide range of viscosities. The resulting viscosity-temperature

properties give water glycols good low-temperature cold-start pump wear protection and minimize cavitation. The additive package imparts corrosion resistance, metal passivation, seal and hose compatibility, oxidation resistance, antimicrobial properties, antifoaming agents, and antiwear properties. Water glycol fluids also have better thermal transfer properties than do other fire-resistant fluids.

WHY USE WATER-BASED HYDRAULIC FLUIDS?

Water-based hydraulic fluids are widely used in oil and gas, mining, hot-rolling mills, and similar applications where the potential for fire could cause catastrophic consequences. They are also replacing traditional oil-based HLP fluids in applications where environmental regulations must be observed. As a result, they have become more prevalent in many applications within offshore energy production as a means of protecting people, the environment, and resources. Low- viscosity versions operate more effectively than do oil-based HLP fluids over long distances, and the low compressibility of water gives faster response times. The International Standards Organization (ISO) classifies fire-resistant, water-based hydraulic fluids into four categories: • HFAE, which includes oil-in-water emulsions, typically with more than 80% water content • HFAS, which are synthetic aqueous fluids, typically containing more than 80% water WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

• HFB, which are water-in-oil emulsions typically containing more than 40% water • HFC (also known as glycol solutions, polyalkylene glycol solutions, and water glycols), which include water polymer solutions, typically containing more than 35% water HFC fluids are the most common hydrous, fire-resistant hydraulic fluids because they have the best fire resistance and hydraulic properties. They are also used wherever hydraulic fluid escaping under high pressure can ignite on contact with hot materials. At temperatures above 600°C, these fluids should not ignite or continue to burn. They can be used at ambient temperatures of -20°C to +65°C and up to working pressures of 250 bar. The fire resistant and environmentally friendly qualities of HFC fluids make them ideal for use in offshore installations, whether on surface equipment, such as motion compensation cylinders, or on subsea equipment when used as a control fluid to operate valves and blow-out preventers. The fire-resistant properties mean greater fire safety, offering more time to initiate fire-fighting measures and bring people to safety in the event of an accident.

OTHER CONSIDERATIONS WITH HFC FLUIDS

As they are made mostly of water, HFC fluids have vastly different lubrication properties as compared to oil-based fluids. In hydraulic fluids, the interrelation between viscosity and temperature is described by the viscosity index (VI). HFC hydraulic fluids have a better viscosity temperature behavior than HLP mineral oil. In HFA hydraulic fluids, the dependency of the viscosity on the temperature is negligible. The differing viscosity temperature behavior should be taken into consideration when selecting hydraulic fluid for the required temperature range. Owing to high vapor pressure, in comparison to a similar HLP mineral oil, the maximum operating temperature when working with fire-resistant, water-containing hydraulic fluids must be limited. Reservoir temperatures above +50°C must be prevented in open systems because they can lead to serious water loss and accelerate the aging process in the hydraulic fluid. Furthermore, in HFC hydraulic fluids, water losses that are too high can lead to both an increase in viscosity and a reduction in fire-resistant properties. The minimum operating temperature for HFA hydraulic fluids is +5°C. HFC hydraulic fluids respond very well at low temperatures and have a lower pour point compared to HLP mineral oils. It’s critical that the hydraulic fluid does not negatively affect the materials used in the components within any system that uses HFC fluids. Compatibility with coatings, seals, hoses, metals, and plastics should be observed to prolong the service life and integrity of equipment.

AVOIDING DOWNTIME

Oil and gas hydraulic applications often involve demanding dynamic movements. For instance, sealing systems in offshore motion compensation cylinders can be subjected to significant wear due WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

to long strokes. Compared to oil-based HLP media, the water base of HFC fluids typically produces different reactions within the traditional sealing materials used in these applications. The different reactions can range from lower lubricity relative to dynamic sealing elements, to corrosion concerns of supporting metal hardware, to compatibly with sealing polymers.

TESTING HFC FLUIDS

Trelleborg Sealing Solutions and fluid producer MacDermid partnered to investigate the effect of water glycol fluids on common seal

materials. In 2015, they developed a series of tests involving seven seal materials, six fluids, and three temperatures. The MacDermid fluids tested were: ERIFON 818 TLP, COMPENOL OCEANIC HW 525 P, OCEANIC HW 443, OCEANIC HW 740 R, OCEANIC XT 900. Trelleborg materials tested were: • XploR® H9T20: Explosive decompression resistant HNBR • XploR® H9T21: Low temperature explosive decompression resistant HNBR • XploR® V9T20: Explosive decompression resistant FKM

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JULY/AUGUST 2018

TEST RESULTS

• XploR® V9T82: Low temperature explosive decompression resistant FKM • XploR® J9513: Explosive decompression resistant FFKM • Turcon® T05: Proprietary filled Polytetrafluorethylene (PTFE) • Turcon® T46: Bronze filled PTFE The tests took place over a 90-day period in 2016 in three Trelleborg labs: Stuttgart, Germany; Tewksbury, England; Fort Wayne, Indiana.

Each seal and fluid combination was tested for hardness change, tensile strength change, strain change, and volume change. Each seal was photographed before and after the test to document all physical changes. Trelleborg undertook a series of tests on a number of elastomeric and thermoplastic sealing materials to investigate the effect of immersion in HFC fluids at a range of elevated temperatures up to +200°C.

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Relative to elastomer materials, the testing highlighted that while HNBR (XploR® H9T20 & H9T21) exhibits relatively small changes in hardness, volume, and strain with Oceanic HW 740 R (and other HFC fluids) up to +70°C, there is a more pronounced change in these properties when the test is performed at temperatures of +135°C. The HNBR property change from +70°C to +135°C is expected and typical because rubber materials generally lose properties as temperature increases. Therefore, the test results for HNBR are well within acceptable seal performance and operational limits and suggest the best combination of compatibility and material property retention at temperatures up to +135°C. In applications where temperatures are above +135°C, industry professionals would typically look to FKM (Fluoropolymer) materials to provide a solution. However, our testing illustrates that water-based HFC fluids create a significant change to the properties of FKM at both +70°C and +135°C. As a result, FKM would not typically be recommended for any applications involving these fluids. By comparison, we see relatively small changes in the properties of perfluoroelastomer Isolast® J9513 and Turcon® PTFE materials. At temperatures above +135°C, these materials offer a potential solution when dealing with high temperature applications that involve HFC fluids. More and more deep sea wells are reaching temperatures up to +200°C and additional testing within Trelleborg has shown Isolast® J9513 and Turcon® materials retain a significant portion of their material properties in the high temperature water glycol fluids, such as MacDermid Oceanic XT900. The testing reveals the importance of fluid type and seal material choice in ensuring optimum seal performance and service life. Traditional sealing materials, such as FKM, often inert in most fluids, are exhibiting disadvantageous behavior in HFC fluids. The material compatibilities mentioned here may not automatically result in success. Offshore operators are free to add extra additives to suit their particular application, and the extra additives were not included in the Trelleborg test. The extra additives may lead to seal material incompatibilities and could have dramatic adverse effects on sealing materials. Material incompatibilities may lead to an accelerated aging process in the hydraulic fluid and to increased wear and degradation of the sealing components. Each application must be reviewed uniquely to optimize the seal materials with the HFC fluid. It is important that seals are proved in specific applications with specific fluids and under actual operating conditions to ensure seal performance and life. FOR MORE INFORMATION ABOUT THE TEST, VISIT: WWW.TSS-STATIC.COM/REMOTEMEDIA/ MEDIA/GLOBALFORMASTERCONTENT/ SERVICETOOLS/TECHNICAL_LIBRARY/ WHITEPAPERS_1/WHITEPAPERS/WHITE-PAPERWATER-GLYCOL-FLUIDS.PDF

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FIGURE IT OUT ROTATING STAGE

NEW PROBLEM

ROTATING STAGE

Rotating Stage’s Hydraulic Motor Keeps Leaking

OIL-HEATER PROBLEMS WITH A HYDRAULIC POWER UNIT (HPU) LOCATED IN AN UNHEATED SHED

SOL. 1A

A large entertainment stage is rotated by a Geroler type hydraulic motor shown on the circuit. The regenerative center position on the directional valve eliminated a sudden jerk when first started since both ports were already pressurized. The pilot operated directional valve also had a smaller pilot pressure orifice installed to slow down the shifting speed softening the acceleration phase of the start cycle. The problem they were complaining about was the big puddle of oil leaking out from under the stage every couple of months that required replacing the hydraulic motors that were leaking out through the shaft seal. They changed to a different Geroler brand motor and still suffered the same failure. Any idea what the problem could be?

Solution to Previous Problem

SOL. 1B

Set at 2750 PSI

EM Set at 2600 PSI

BY ROBERT SHEAF, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM, CFC INDUSTRIAL TRAINING

The system that had problems with a tank heater was generating 45 Watts per square inch and hydraulic oil should not be subjected to anything above 15 Watts per square inch. If you purchase a 3-phase 460-volt heater and run it on 230 volts with the three elements wired in a Delta configuration, you would get ¼ of the normal 45 Watts per square inch or 10.25 Watts/S.I. The rebuilder did not inform the owner that the heater was ordered as a 460-volt unit. The new heater was ordered the same as the old as far as they knew but 230-volt 3 phase was specified causing the heater to over-heat the oil, turning it into a carbon solid surrounding the heater elements. VISIT FLUIDPOWERJOURNAL.COM TO VIEW PREVIOUS PROBLEMS.

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RESULTS FROM THE 2018 MINNESOTA SKILLS COMPETITION

MASTER OF CEREMONIES Chris Mabin, CFPS, Fleet Pride Truck & Trailer Parts HOST SCHOOL Hennepin Technical College, Brooklyn Park

STUDENT OF THE YEAR AWARDS

PAST PRESIDENTS’ SCHOLARSHIP

One student from each school receives the Student of the Year Award and receives a check for $150.00 which is donated by IFPS Chapter 5. The recipient is chosen by the Instructors. Alexandria Technical and Community College: Daniel Chumley Minnesota West Community and Technical College – Granite Falls: David Black Minnesota West Community and Technical College – Worthington: James Bjerke, CFPHS Hennepin Technical College – Brooklyn Park: Darby Kramer Hennepin Technical College – Eden Prairie: Dan Fritz, CFPS

The Past Presidents Scholarship is awarded to one student each year. This scholarship pays for one full year of tuition for the selected student. This year’s check was $5,655. The Scholarship rotates yearly between the four colleges, Alexandria Technical and Community College, Hennepin Technical College-Brooklyn Park, Hennepin Technical College-Eden Prairie, and Minnesota West Community and Technical College. Funding for this scholarship is generated from IFPS Chapter 5 past presidents. The 2018 Past Presidents’ Scholarship was awarded to: Jacob Ripley: Hennepin Technical College – Brooklyn Park

2018 COMPETITION AWARDS 1st place ($650): David Stolte, CFPS: Hennepin Technical College – Brooklyn Park 2nd place ($450): Jacob Ripley, CFPS: Hennepin Technical College – Brooklyn Park 3rd place ($250): Dan Fritz, CFPS: Hennepin Technical College – Eden Prairie 4th place ($150): Brett Johnson, CFPS: Hennepin Technical College – Brooklyn Park 5th place ($100): Craig Isaacson, CFPS: Alexandria Technical and Community College 6th place ($50): Darby Kramer: Hennepin Technical College – Brooklyn Park 6th place ($50): David Black: Minnesota West Community and Technical College – Granite Falls 7th place ($50): Jamin Lehto: Alexandria Technical and Community College

JULY/AUGUST 2018

Past presidents and current Chapter 5 officers: (from left) Terry Christopher, PE, CFPE, Chapter 5 President Andrew Van Beusekom, CFPS, Chapter 5 Vice President Tom Nelson, CFPS – Hydraulic Specialty Bob Yund, CFPAI, CFPS, CFPIHT, CFPCC – retired Ernie Parker, CFPAI, CFPS, CFPMM, CFPMT, CFPMIP, CFPMMH, CFPMIH – retired George Beniek, retired Scott Aldridge – Power Systems, Inc. Bryan Anderson, CFPS – Parker Hannifin Corp. Jacob Ripley, CFPS – scholarship recipient Heidi Kloskin, CFPS – JEM Technical Marketing Co., Inc. Harley Bergren, Honorary Chapter 5’s at 101 years young! Brett Johnson, CFPS, Chapter 5 Treasurer Jeannine Uehling, CFPAI, CFPAJPP, CFPS – Hennepin Technical College – Brooklyn Park Alexander Duran, CFPS, Chapter 5 Secretary WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

INSTRUCTORS Chad Grimmer, CFPAJPP/CC, CFPHS – Hennepin Technical College – Eden Prairie Michael Cirillo, CFPAI, CFPAJPP, CFPAJPPCC, CFPS – Hennepin Technical College – Eden Prairie Jeannine Uehling, CFPAI, CFPAJPP, CFPS – Hennepin Technical College – Brooklyn Park Bill Martin, CFPAI, CFPAJPP, CFPS – Hennepin Technical College – Brooklyn Park Ty Bowen, CFPS – Minnesota West Community and Technical College Tom Midthun, CFPS- Minnesota West Community and Technical College Daniel Larson, CFPS – Alexandria Technical and Community College

JUDGES

INTERNATIONAL FLUID POWER SOCIETY

The judges have the task of constructing the various tests, providing testing supplies, administering and grading the tests. The judges are the backbone to the competition and their effort commitment keeps the competition on track. Pictured from left are: Bill Hotchkiss, CFPAI, CFPAJPP, CFPS – SunSource Bryan Anderson, CFPS – Parker Hannifin Corp. James Giroux, CFPS – Certified Power Heidi Kloskin, CFPS – JEM Technical Marketing Co., Inc. Scott Aldridge – Power Systems Inc. Jeff Arbogast, CFPS – Hydraulic Specialty Chris Mabin, CFPS, Fleet Pride Truck & Trailer Parts (not pictured) – Randy Meyer, CFPS – John Henry Foster Co.

The IFPS supports the Skills Competition each year. Donna Pollander, ACA, IFPS Executive Director attended this year’s competition and presented a check to Chapter 5 for $2,500.00 to support the 2018 Skills Competition. In addition, IFPS funded student hotel rooms. The continued support from IFPS is essential to Chapter 5 and is greatly appreciated by all members. Chapter 5 used the donation distributing the funds to the contestants, awards, dinner, and other costs associated with the Competition. Eaton Corporation generously donated $10,000 to the Hennepin Technical College Scholarship Fund.

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either pre-assembled or two piece configuration. When using two piece fittings it is im ferrule with its appropriate stem and hose.

fittings can be skive or no-skive, mandrel type and those that ar IDENTIFY ASSEMBLY TERMINAL CON HOSE T ENField T S attachable PRODUC T IDEN T IF IC AT ION (Department of Transportation). ENDS AND DETERMINE COMPATIBILITY Task 3.0. Identify terminal end(s) (coupling, fitting, hoseCaution: Never mix fittings and hose from different manufacturers. OF and HOSE AND FITTINGS end, stud-end) type and type of hose. Consult SAE Never re-crimp or re-couple used hose with permanent or field attachable f Consult SAE J517 and manufacturer’s guidelines to determine pressure ratings of the fittings, hose and their suitability for a specific application. CAUTION NEVER mix fittings and hose from different manufacturers. NEVER re-crimp or re-couple used hose with permanent or field attachable fittings. NEVER reuse a damaged field attachable fitting.

J517 and manufacturer’s guidelines to fitting. determine pressure Never reuse a damaged field attachable ratings of the fittings, hose and their suitability for specific HOSE COUPLINGS COUPLING IDENTIFICATION application. Coupling Identification: The hydraulic fitting consists of two functional ends.

Care must be taken to determine proper compatibility The hydraulic fitting consists of two functional ends. between the hose and fitting. Hose from one manufacturer 3.1. Know how is notOutcome usually compatible with fittings from another. Do notto identify hose assembly terminal intermix hose and fittings from two manufacturers without ends. approval from both manufacturers. There are only two types of hose end fittings, permanent and field attachable. Outcome Determine compatibility and suitability of hose and Permanent fittings 3.2. require crimping or swaging equipment to assemble to a hose. They are available in either fittings. Figureby8. The hose end is identified the hose size and type to pre-assembled or two-piece configuration. When using two-piece fittings it is important to match the ferrule with which it is attached. Serration patterns are specified by the Hose Couplings: Care must be taken to determine proper compatibility between the hose and fitting. its appropriate stem and hose. manufacturer to meet hose performance. The thread The hose end is identified by the hose hose size and type to which it is attached. Serration p Hose from one manufacturer is not usually compatible with fittings from another. Do not intermix hose and Field attachable fittings can be skive or no-skive, mandrel end of a fitting can be identified by comparing it with the by are the hose for manufacturer to ofmeet hose performance (see are above caution). fittings from two manufacturers without approval from both manufacturers. There only twoortypes hosethread fitting being replaced or by measuring the port threadofThe type and those that stamped DOT (Department end to which it will be attached. Transportation). end fittings, permanent and field attachable. be identified by comparing it with the fitting being replaced or by measuring the po

14 • Connector & Conductor Certification

Permanent (Crimped/Swaged)

Field Attachable (Screw-on) Figure 7.

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Permanent fittings require crimping or swaging equipment to assemble to a hose. They are available in either pre-assembled or two piece configuration. When using two piece fittings it is important to match the ferrule with its appropriate stem and hose.

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Field attachable fittings can be skive or no-skive, mandrel type and those that are stamped for DOT (Department of Transportation). SC Hydraulic Engineering introduces its new portable test cart. This compact Caution: Never mix fittings and hose from different manufacturers. mobile design offers many popular Never re-crimp or re-couple used hose found with permanent or field attachable fittings. features on our standard Never reuse a damaged field attachable fitting. power units.

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Coupling Identification: The hydraulic fitting consists of two functional ends.

• Mobile self contained power unit • Air drive controls, pressure • Air operated - No electricity gauges and valves included needed • Used in: • Pressures up to8. 65,000-psi with Hydrostatic testing Figure 100-psi air drive Burst testing • Available with a 5 or 10 gallon Water-jet blasting stainless reservoir Hydraulic press operation The hose end is identified by the hose size and type steel to which it is attached. Serration patterns are specified • Compatible with fluids cylinder valve by the hose manufacturer to meet hose performance (seemost above caution). Hydraulic The thread end&of a fitting can • Available with all 10-series pumps actuation

be identified by comparing it with the fitting being replaced or by measuring the port or thread end to 14 • Connector & Conductor Certification

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*Contact factory for gauges over 60,000 psi Study Manual - 07/01/16 SC Hydraulic Engineering Corporation 1130 Columbia Street • Brea, California 92821 • USA Phone (714) 257-4800 • Fax (714) 257-4810 Email info@schydraulic.com www.SCHydraulic.com CIRCLE 330

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hreads similar in measurement and which may look very similar. The proliferation of threads on the world CON T EN T S market today makes it easy to mismatch threads resulting in leakage and possible serious accident. Each manufacturer has its own shell and stem markings to match the different hose types. This marking system an be part numbers stamped on the product, notches, lines, etc. For this reason it is recommended to TEST YOUR SKILLS a onsult the manufacturer if there is any question. Review: 3.1.

PRODUC T IDEN T IF IC

What four things are evident about this assembly?

1. What four things are evident about this assembly? The variety of fitting configurations is quite large and he variety of fitting configurations quite large and in most cases fittings are selected based on the in mostis cases fittings are selected based on the matching CAUTION port or adapter and the routing requirements. 100R1 -16 Joint WP 1000 matching port important or adapter connection and connection the routing requirements. Connection examples include It is always Connection examples include Joint Industrial Council ndustrial Council (JIC) 37°, Society of Automotive Engineers (SAE) 45° flare, or British Standard Pipe Taper to measure the threads (JIC) 37°, Society of Automotive Engineers (SAE) 45° flare, a. 1” Male pipe to flare, -16 37° male hose flare, with 100R1 hose since there are so a. 1” Male pipe to -16 37° male 100R1 MWP 1000. BSPT). or British Standard Pipe Taper (BSPT). with MWP 1000. b. Crimp-on hose fittings, 3/4” Male pipe to -16 37° male flare, 1000 MWP. many threads similar b. Crimp-on hose100R1 fittings, 3/4”1” Male -16 37°pressure male c. Field attachable end fittings, hose, I.D.pipe andto working of 1000 psi in measurement and flare, 1000 MWP. d. Crimp-on hose fittings to 100R1 -16 with WP 1000. which may look very c. Field fittings, hose, 1” I.D. andhose. e. Field attachable endattachable fittings, 1” end male pipe to100R1 37° male and 100R1 similar. The proliferation working pressure of 1000 psi. of threads on the world d. Crimp-on hose fittings to 100R1 -16 with WP 1000. market today makes Review: 3.2. e. Field attachable end fittings, 1” male pipe to 37° male To replace an assembly with fieldhose. attachable fittings, it is important to: it easy to mismatch and 100R1 a. Use new hose with the same fittings. threads resulting in b. Never re-use attachable if they have 2. Tofield replace an assembly withbeen field damaged. attachable fittings, leakage and possible c. Use the same shell but replace the stem. it is important to: serious accident. Each d. Use the same stem but replace the shell. a. Use new hose with the same fittings. manufacturer has its own e. Use the same fittings if the shell is not damaged. b. Never re-use field attachable if they have been damaged. shell and stem markings c. Use the same shell but replace the stem. to match the different d. Use the same stem but replace the shell. Review: 3.3. hose types. This marking e. Use the same fittings if the shell is not damaged. What distinguishes non-conductive hose? Figure system can be part The image above shows a small9. sampling of the variety ofa. Has MSHA imprinted on layline. numbers stamped on the distinguishes non-conductive hose? fitting configurations. Selection will vary between the var-b. For hoses3.toWhat be used in pneumatic service. product, notches, lines, a. Hassuch MSHA onfires layline. ious applications, installations and hose types. Hose ends c. Hazardous effects as imprinted explosions, and toxicity. gureetc. 9 For shows a small of the variety of fitting configurations. Selection b. will varyto be between the service. For hoses used in pneumatic this reason it is sampling wire in cover. and thread ends are measured by industry standard dashd. Has special imbedded c. measured Hazardous effects such as explosions, fires and toxicity. arious applications, installations and hose types. Hose ends and thread ends are by industry recommended to consult e. Has SAE 100R7 on layline and has orange cover. sizes. The hose end dash size refers to the inside diameter d. Has special imbedded wire in cover. the manufacturer if there in 1/16” segments (except for SAE 100R5 and SAE 100R14). tandard dash sizes. The hose end dash size refers to the inside diameter in 1/16” segments (except for e. Has SAE 100R7 on layline and has orange cover. is any question. The pneumatic industry uses the “inch” or “metric” sizing

AE 100R5 and SAE 100R14). The pneumatic industry uses the “inch” or “metric” sizing rather than the rather than the dash numbers. See solutions on page 46. ash numbers.

Stop corrosion in its tracks. 16 • Connector & Conductor Certification

Study Manu

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tudy Manual - 07/01/16

Cincinnati - Houston - Edmonton 866.FLANGES (352.6437) | anchorfluidpower.com CIRCLE 331

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COMPRESSED AIR SYSTEMS: CHECK YOUR ASSUMPTIONS By Ron Marshall

When it comes to compressed air, it is best not to assume too much. Many people think that their compressed air system is running efficiently because their service company does regular maintenance on their compressors. Or they expect that a new cutting edge VSD compressor will save them money because the salesmen told them it would. Or they believe their compressed air system has been installed correctly by their top-rated contractors. In many cases these assumptions can be correct, but sometimes unexpected problems will cost their company significant dollars.

COMPRESSORS It is difficult to tell if air compressors are producing the correct output for the expected power consumption. Just because a compressor is running does not mean it is actually producing air. In fact, there are many instances where running compressors will be producing very little or no air at all, but still consuming significant power. An example of this was found at a medium-sized paint manufacturer, where one of the air compressors was consuming about 70 percent of its

full load power, but due to mechanical failure it was producing zero air. It ran this way for a few years; nobody was the wiser. Problems can happen when different types of compressors are mixed without special considerations about pressure coordination. A common problem occurs when a variable speed compressor is introduced into a system of fixed-speed units. Consider the experience at a wire manufacturer who purchased a VSD compressor at a 50% premium and proudly showed it

Figure 1: This dust collector was consuming 40 hp worth of compressed air

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off to a compressed air professional. After a few quick checks, the expert informed the staff the new compressor was not saving any power at all. This was clear from the data in the compressor controller. The compressor provider had sold the compressor, but did not advise the customer that new pressure settings were required. As a result, the compressor was inefficiently fighting with all the other compressors.

AIR DRYERS Problems can happen with air dryer installations. A car dealership purchased a refrigerated air dryer to remove the water that was contaminating their system and affecting their paint shop. After installation, they found that the water problems had a short hiatus but then continued. A careful inspection revealed that the air dryer was removing moisture, but the installer of the unit had improperly piped the water drain, causing a restriction, preventing the water from being expelled from the system. Sometimes the dryer will not work correctly in the first place. A food processor purchased a very expensive heated blower desiccant dryer to process their compressed air to minus 40 degree dew point. When an auditor measured their system he noticed that whenever the dryer operated there

PIPING Less than desirable piping practices can often be found after installation of new equipment, especially for turnkey jobs where the contractor supplies the piping at a fixed price. The purchaser assumes the contractor has the purchaser’s best interests in mind, but unfortunately, sometimes this is not the case. An installation was found at a printing plant where a 75 hp and 25 hp were both installed using one inch aluminum piping. The installation looked very neat and tidy, but when the pressure was measured, a 20 psi pressure differential was found at full load, robbing the plant of much needed pressure.

END USES Quite often problems with the compressed air consuming equipment in a plant can cause issues. At an aircraft engine service plant the air

compressors were found to be running out of capacity, so a new unit was being considered. In the past only two compressors were required, but now they needed three. A system audit was conducted, and during the leak detection process, a dust collector was found to have a failed valve. A blast valve had failed to open and was consuming compressed air worth 70% of one compressor. It is best not to assume your system is running correctly. Always check your assumptions, or have someone with experience do so for you.

Ron Marshall is owner of Marshall Compressed Air Consulting, a company that specializes in compressed air efficiency assessments. Visit www.compressedairaudit.com Join the LinkedIn discussion group: Compressed Air Efficiency

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was a large swing in compressed air flow, so much so that a second compressor was required. Close inspection revealed that when the dryer was assembled, two solenoid valves were swapped by mistake. This dryer had run incorrectly for 5 years, costing this factory thousands of dollars per year in extra power costs.

HYDRAULICS INTERNATIONAL, INC.® (HII) 9201 Independence Ave., Chatsworth, CA 91311 USA (Phone) 818.407.3400 | (Fax) 818.407.3428 www.hiigroup.com CIRCLE 334

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Upcoming Accredited Instructor (AI) and

Authorized Job Performance Proctor (AJPP) Workshops October 15-18, 2018 in Seattle, Washington The AI workshop is a one or two-day workshop to acquaint you with the IFPS certification program and to assess your instructional abilities. It is not a program to teach instructor skills, but rather, to measure your instructor skills.

IFPS AIs have extensive backgrounds and instructional experience in the fluid power industry. In addition to their instructor accreditation, they are committed IFPS members and hold various levels of IFPS certifications. IFPS AJPPs are certified to proctor all mechanic and technician and Connector and Conductor job performance (hands-on section) tests, he or she must hold the certification they plan to proctor and must be an IFPS Member. To register for the upcoming AI Training Workshop or Job Performance Proctor Workshop, visit www.ifps.org or call 800-308-6005.

HIGH-PERFORMANCE RTC CYLINDERS FOR COMPACT APPLICATIONS The Series RTC (Rodless Thrust Cylinder) cylinders from AVENTICS feature a robust, virtually leak-free design. With an oval piston and long life, it’s capable of high speeds up to 21 feet per second. Offering inch and metric options in four versions and five bore sizes, the RTC are economical, high-performance products that can be custom configured online. Choose the Easy-To-Combine option so the RTC can be combined with other AVENTICS standard actuators to build modular automation systems.

AVENTICS Corporation Lexington, KY www.aventics.com/us info.us@aventics.com

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Register for the IFPS 2018 Annual Meeting Join us on September 17 - 20, 2018, as we hold the 2018 Annual Meeting at The Williamsburg Lodge, Williamsburg, Virginia. This is a great way to network with professionals in the industry. Optional activities are planned throughout the week, in addition to committee and board meetings. A technical workshop and job performance test will be held on Monday, September 17, 2018. Participation in this workshop contributes towards recertification and Accredited Instructor reaccreditation requirements.

TECHNICAL WORKSHOP

“Effective Training Principles – Be Your Best You!” Monday, September 17, 2018 • 8:00 am - 4:00 pm Presented by Denis Poirier, CFPAI, Eaton Corporation Registration: $150.00 (lunch included) AI Registration: $75.00 (lunch included) Denis Poirier, CFPAI, Senior Training Specialist, will take participants on a deep dive into the science of learning and adult education, best approaches for preparation and course development, delivery techniques and internal and external evaluation.

JOB PERFORMANCE TEST Monday, September 17, 2018 • 1:00 pm - 4:00 pm IFPS will conduct Job Performance Tests for IFPS Mechanics, Technicians, and Connector and Conductor Certifications. Separate registration is required and must be submitted at least 30 days in advance.

MEETING SCHEDULE OF EVENTS

(subject to change)

Monday, September 17, 2018 8:00 am - 4:00 pm Technical Workshop 1:00 pm - 4:00 pm Job Performance Testing Tuesday, September 18, 2018 8:00 am - 9:00 am Strategic Planning Committee Meeting 9:00 am - 11:30 am Education Committee Meeting 11:30 am - 12:30 pm Hosted Lunch 12:30 pm - 2:30 pm Membership Committee Meeting 3:00 pm - 6:00 pm Optional Tour 6:30 pm - 8:00 pm Welcome Reception 8:30 pm - 9:30 pm “Ghosts Amongst Us” - Optional Tour

Wednesday, September 19, 2018 8:00 am - 12:00 N Certification Committee Meeting 12:00 N - 6:00 pm Optional Tour 6:30 pm - 9:00 pm Annual Dinner Thursday, September 20, 2018 8:00 am - 10:30 am Marketing Committee Meeting 10:30 am - 12:00 pm Finance Committee Meeting 12:00 pm - 12:45 pm Hosted Lunch 12:45 pm - 2:30 pm Board of Directors Meeting 2:30 pm - 3:30 pm Strategic Planning Follow-Up

JULY/AUGUST 2018

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Newly Certified Professionals MAY 2018 ENGINEER (E) Marcus De Souza - Walt Disney Company

INDUSTRIAL HYDRAULIC TECHNICIAN (IHT) Matthew J. Byler

ELECTRONIC CONTROLS SPECIALIST (ECS) Dennis Dale Rankin Kristopher Walchuk - HyPower Systems, Inc. HYDRAULIC SPECIALIST (HS) Soud T. Al-Mishwit - Blue Ridge Community College Eric Alonso - Gulf Controls Co., Inc. William Michael Burke - SunSource Daniel J. Dehli - Price Engineering Co., Inc. Susan Miranda Giese Walter Goad Ezekiel Z. Grantham - Cross Company Richard T. Havlik Siva Rama Krishna Kandregula David Lang - MICO, Inc. Andrew Legault - The Toro Company Dhaval Patel - Parker - Canada Harish S. Rao - Hydratech Industries INDUSTRIAL HYDRAULIC MECHANIC (IHM) Michael J. Bogus - RG Group Tim A. Flaharty - RG Group

Stephen K. Smith - Altec Industries, Inc. Dallas M Smith, Jr. - Altec Industries, Inc. Robert VanSandt Sr. - American Electric Power Co.

Justin D. Piper - Attica Hydraulic Exchange Corp.

MOBILE HYDRAULIC MECHANIC (MHM) Kyle Birchmier - Altec Industries, Inc. Timothy J. Bradshaw - Xcel Energy Mike J. Celey - Xcel Energy Caitlin M. Clark - Altec Industries, Inc. Dustin Lee Copley - Xcel Energy Cody Curtis - Xcel Energy Garry Cutright - Altec Industries, Inc. Jason W. Fenter - Xcel Energy Reed M. Garretts - Altec Industries, Inc. Austin Hayes - Altec Industries, Inc. Jess Leidich - Altec Industries, Inc. Justin C. Llewellyn - Laclede Electric Cooperative Larry Manz - Xcel Energy Brian P. Reagan - Xcel Energy Joseph D. Reynolds - Altec Industries, Inc. George Michael Roberts - Altec Industries, Inc. Lonnie D. Romero - Xcel Energy Michael Sakiewicz - Altec Industries, Inc. Joshua D. Scott - Altec Industries, Inc. John E. Shores - Altec Industries, Inc.

MOBILE HYDRAULIC TECHNICIAN (MHT) Joseph M. Demist - Attica Hydraulic Exchange Corp. Steven Craig Downey - Attica Hydraulic Exchange Corp. Justin D. Hogg - Attica Hydraulic Exchange Corp. MASTER OF MOBILE HYDRAULICS (MMH) (Holds MHM, MHT, CC Certifications) Rocky Phoenix - Open Loop Energy, Inc. SPECIALIST (S) (Holds HS and PS Certifications) Jeff W. Curlee - Cross Mobile Hydraulics & Controls Brian D. Edgington - Depatie Fluid Power Co. Todd M. Henady - Livingston & Haven, Inc. Nicholas Robert Lee - Sun Hydraulics Corporation John St. Hilaire - Hydradyne LLC SYSTEM DESIGNER (SD) Bryan E. Manning - Nucor

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Contact Harrison for moreSIZE information. Do more with your work truckHYDRAULIC with thePUMPS. HYDRA-DRIVE by Hydra-Gen using LARGER HYDRAULIC PUMPS. Contact Harrison Hydra-Gen for more information.

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AVAILABLE IFPS CERTIFICATIONS

Certification Review Training Dates Location

Review Dates

Written Test

Contact

ELECTRONIC CONTROLS SPECIALIST (ECS) CERTIFICATION REVIEW Fairfield, OH CFPAI Certified Fluid Power Accredited Instructor

CFPE Certified Fluid Power Engineer CFPS Certified Fluid Power Specialist (Must Obtain CFPHS, CFPPS) CFPHS Certified Fluid Power Hydraulic Specialist CFPPS Certified Fluid Power Pneumatic Specialist CFPECS Certified Fluid Power Electronic Controls Specialist CFPMT Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT) CFPIHT Certified Fluid Power Industrial Hydraulic Technician CFPMHT Certified Fluid Power Mobile Hydraulic Technician

October 25, 2018

HYDRAULIC SPECIALIST (HS) CERTIFICATION REVIEW Eden Prairie, MN Fairfield, OH Bethlehem, PA

CFPAJPP Certified Fluid Power Authorized Job Performance Proctor CFPAJPPCC Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor

October 22-25, 2018 August 6-9, 2018 September 4-7, 2018 November14-16, 2018

August 10, 2018 September 7, 2018 November 16, 2018

hydraulicstraining@eaton.com register@cfc-solar.com smbogush@amthydraulics.com

PNEUMATIC SPECIALIST (PS) CERTIFICATION REVIEW Fairfield, OH

December 12-14, 2018

December 14, 2018

MOBILE HYDRAULIC MECHANIC (MHM) REVIEW W/JOB PERFORMANCE TEST

Fairfield, OH

September 10-13, 2018

September 12 & 13, 2018

PNEUMATIC MECHANIC (PM) REVIEW TRAINING W/JOB PERFORMANCE TEST INDUSTRIAL HYDRAULIC TECHNICIAN (IHT) REVIEW TRAINING W/JOB PERFORMANCE TEST MOBILE HYDRAULIC TECHNICIAN (MHT) REVIEW TRAINING W/JOB PERFORMANCE TEST PNEUMATIC TECHNICIAN (PT) REVIEW TRAINING W/JOB PERFORMANCE TEST Fairfield, OH

Call for dates

Phone: 513-874-3225

Location

Review Dates

Test Date (Written & JP)

Contact

CONNECTOR & CONDUCTOR (CC) REVIEW W/ JOB PERFORMANCE TEST Maumee, OH Fairfield, OH

August 8-9, 2018 November 26-28, 2018

August 10, 2018 November 28, 2018

hydraulicstraining@eaton.com register@cfc-solar.com

JOB PERFORMANCE ONLINE REVIEW CFC Industrial Training offers online JP Reviews which include stations 1-6 of the IFPS mechanic and technician job performance tests. Members may e-mail askus@ifps.org for a 20% coupon code off the list price or get the code in our Members’ Only area for the entire IFPS Job Performance Review; test not included. Register and purchase through CFC Industrial Training.

CFPPT Certified Fluid Power Pneumatic Technician CFPMM Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM) CFPIHM Certified Fluid Power Industrial Hydraulic Mechanic CFPMHM Certified Fluid Power Mobile Hydraulic Mechanic CFPPM Certified Fluid Power Pneumatic Mechanic CFPMIH Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC) CFPMMH Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC) CFPMIP Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC) CFPCC Certified Fluid Power Connector & Conductor CFPSD Fluid Power System Designer CFPMEC (In Development) Mobile Electronic Controls CFPIEC (In Development) Industrial Electronic Controls CIRCLE 339

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JULY/AUGUST 2018

Certification Testing Locations Individuals wishing to take any IFPS written certification tests can select from convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for a written certification test: 1. Fill out an IFPS certification test application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS headquarters. 3. Upon receipt of your application, you will be e-mailed instructions.

TESTING DATES FOR ALL LOCATIONS: July 2018 Tuesday, 7/3 • Thursday, 7/19 August 2018 Tuesday, 8/7 • Thursday, 8/23 September 2018 Tuesday, 9/4 • Thursday, 9/20 October 2018 Tuesday, 10/2 • Thursday, 10/18 November 2018 Tuesday, 11/6 • Thursday, 11/22 December 2018 Tuesday, 12/4 • Thursday, 12/20

JULY/AUGUST 2018

ALASKA Anchorage, AK Fairbanks, AK ALABAMA Auburn, AL Birmingham, AL Huntsville, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloosa, AL ARIZONA Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Safford, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ ARKANSAS Bentonville, AR Hot Springs, AR Little Rock, AR CALIFORNIA Aptos, CA Arcata, CA Bakersfield, CA Encinitas, CA Fresno, CA Irvine, CA Marysville, CA Riverside, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA Yucaipa, CA COLORAD0 Aurora, CO Boulder, CO Colorado Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE Dover, DE Georgetown, DE FLORIDA Avon Park, FL Boca Raton, FL Cocoa, FL Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Miami Gardens, FL New Port Richey, FL

Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL Plant City, FL Sanford, FL Tampa, FL Winter Haven, FL GEORGIA Albany, GA Athens, GA Atlanta, GA Carrollton, GA Dahlonega, GA Dublin, GA Dunwoody, GA Lawrenceville, GA Morrow, GA Oakwood, GA Statesboro, GA Tifton, GA Valdosta, GA HAWAII Laie, HI IDAHO Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID ILLINOIS Carbondale, IL Carterville, IL Champaign, IL Decatur, IL DeKalb, IL Edwardsville, IL Elk Grove, IL Glen Ellyn, IL Joliet, IL Malta, IL Peoria, IL Springfield, IL INDIANA Bloomington, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Sellersburg, IN South Bend, IN Terre Haute, IN IOWA Ames, IA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA KANSAS Lawrence, KS Manhattan, KS Wichita, KS

KENTUCKY Bowling Green, KY Covington, KY Highland Heights, KY Louisville, KY Morehead, KY LOUISIANA Bossier City, LA Monroe, LA Natchitoches, LA New Orleans, LA Thibodaux, LA MARYLAND Arnold, MD Bel Air, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Wye Mills, MD MASSACHUSETTS Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA MICHIGAN Ann Arbor, MI Big Rapids, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI MINNESOTA Brooklyn Park, MN Eden Prairie, MN Granite Falls, MN Mankato, MN Morris, MN MISSISSIPPI Goodman, MS Mississippi State, MS Raymond, MS University, MS MISSOURI Cape Girardeau, MO Cottleville, MO Joplin, MO Kirksville, MO Park Hills, MO Poplar Bluff, MO Rolla, MO Sedalia, MO St. Joseph, MO St. Louis, MO Warrensburg, MO MONTANA Bozeman, MT Missoula, MT

NEBRASKA Bellevue, NE Lincoln, NE North Platte, NE Omaha, NE

Gresham, OR Medford, OR Oregon City, OR Portland, OR White City, OR

NEVADA Henderson, NV North Las Vegas, NV Winnemucca, NV

PENNSYLVANIA Bethlehem, PA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA York, PA

NEW JERSEY Branchburg, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ NEW MEXICO Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM NEW YORK Brooklyn, NY Buffalo, NY Garden City, NY Middletown, NY New York, NY Syracuse, NY NORTH CAROLINA Apex, NC Asheville, NC Boone, NC Charlotte, NC Durham, NC Fayetteville, NC Greenville, NC Jamestown, NC Misenheimer, NC Pembroke, NC Raleigh, NC Wilmington, NC NORTH DAKOTA Bismarck, ND Fargo, ND OHIO Akron, OH Cincinnati, OH Columbus, OH Fairfield, OH Findlay, OH Kirtland, OH Lima, OH Maumee, OH Newark, OH Rio Grande, OH Toledo, OH Youngstown, OH OKLAHOMA Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Stillwater, OK Tonkawa, OK Tulsa, OK OREGON Bend, OR Coos Bay, OR Eugene, OR

SOUTH CAROLINA Beaufort, SC Charleston, SC Columbia, SC Conway, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSE Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Corpus Christi, TX Dallas, TX Denison, TX El Paso, TX Houston, TX Laredo, TX Lubbock, TX Lufkin, TX Mesquite, TX Weatherford, TX Wichita Falls, TX UTAH Cedar City, UT Kaysville, UT Logan, UT Ogden, UT Orem, UT Salt Lake City, UT VIRGINIA Daleville, VA Lynchburg, VA Norfolk, VA Roanoke, VA Virginia Beach, VA WASHINGTON Bellingham, WA Bremerton, WA Ellensburg, WA Olympia, WA

Seattle, WA Shoreline, WA Spokane, WA WISCONSIN Fond du Lac, WI La Crosse, WI Milwaukee, WI WYOMING Casper, WY Laramie, WY Torrington, WY ASIA Kindom of Bahrain AUSTRALIA Rockingham, WA CANADA Calgary, AB Edmonton, AB Fort McMurray, AB Lethbridge, AB Lloydminster, AB Olds, AB Red Deer, AB Abbotsford, BC Burnaby, BC Castlegar, BC Delta, BC Kamloops, BC Nanaimo, BC Prince George, BC Richmond, BC Surrey, BC Vancouver, BC Victoria, BC Brandon, MB Winnipeg, MB Bathurst, NB Moncton, NB St. John’s, NL Halifax, NS Brockville, ON Hamilton, ON Mississauga, ON Niagara-on-theLake, ON North Bay, ON North York, ON Ottawa, ON Toronto, ON Welland, ON Windsor, ON Côte Saint-Luc, QB Montrea, QB Montreal, QB Melfort, SK Moose Jaw, SK Nipawin, SK Prince Albert, SK Saskatoon, SK Whitehorse, YT ENGLAND London, ENG NEW ZEALAND Taradale, NZ UNITED KINGDOM Elgin, UK

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

Indicator-light technology makes it easier for fluid power managers to maximize solenoid valve performance.

Custom Industrial Control Handles, Pendants, Joysticks and Switches

Manufactured To Your Specific Requirements

Indicator-Light Technology Reduces Time, Cost for Fluid Power Managers

8901-D Flex-Core

BY FRED BEHNKE, ENGINEER, CANFIELD CONNECTOR

Imagine being responsible for a large fluid-management system that relies on dozens of solenoid valves, many of them arranged sideby-side, to keep an operation dry and smooth. When one solenoid valve isn’t properly energized, the performance of an entire cluster of valves can deteriorate. Moreover, identifying the one problem valve in a bank of up to 50 can take a while. It was this scenario that led to the development of indicator light technology, through which solenoid valve connectors equipped with lights shine brightly when a connector is relaying power but turn off when the connector has lost power. This simple but effective visual cue continues to save fluid power managers considerable time and cost. A BOOST FOR TROUBLESHOOTING

When an operator surmises that a solenoid valve is not working and begins to investigate the source of the failure, indicator-light

Indicator light technology has been a mainstay in electrical connectors since the 1980s, even as the designs and materials used in connectors have changed. In recent years, with the rise of smaller Deutsch connectors as alternatives to the larger DIN standards, indicator light technology continues in demand. Components used to deliver the technology have changed, however. When this technology was new, connector manufacturers used neon bulbs. Today, some are using light-emitting diodes (LEDs) that add both durability and visibility to connectors. In the future, as better component materials and options become available, more change is likely to deliver the technology better and faster. Saving time and money in the troubleshooting and testing solenoid valves and connectors remains a priority for service technicians and facility coordinators. This ensures light indicator technology will remain popular in industry.

Fred Behnke is an engineer at Canfield Connector, a leading supplier of electrical connectors for fluid-power applications.

JULY/AUGUST 2018

13 Grip Styles 10 Pendant Styles 4 Joystick Styles Large Switch Variety Control Boxes Wireless Controls CANbus Options USB Interfaces Manufactured To Your Specific Requirements

● ● ● ● ●

Fast Deliveries One-Off Prototypes OEM Discounts US Craftsmanship Demos and Show Display Available Hall Effect Controls JS-H100

Pro-H50-TW

Joystick w/Ball Knob

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

A STANDARD ACROSS DESIGN CHANGES

● ● ● ● ● ● ● ●

ThumbWheels

Long a prominent feature for DIN connectors, indicator lights are a popular option for Deutsch connectors as well.

technology communicates right away whether power is getting to the suspected solenoid. That means the operator doesn’t have to troubleshoot and test individual connectors to see whether they’re relaying power to their solenoid valves. This can represent a huge savings in maintenance time — and production downtime.

WWW.CYBER-TECH.NET

SEEING THE LIGHT

Standard Output 0.50v- 2.5v- 4.5v

1.800.621.8754 CIRCLE 340

MADE IN THE USA SINCE

1982

THE FACE OF

MOBILE H Y D R AU L I C CYLINDERS AGGRESSIVE HYDRAULICS

JULY/AUGUST 2018

WWW.FLUIDPOWERJOURNAL.COM â&#x20AC;¢ WWW.IFPS.ORG

At Aggressive Hydraulics we understand that your lead time requirements can be short and expectations will be high. Our culture is deeply rooted in teamwork from all departments and will cohesively work together to become an extension of your business. Our entire company is “Purpose-Built” and is structured in a manner to provide a high level of responsive service; before, during and after the sale. Whether you need a single Purpose-Built hydraulic cylinder or a thousand, we have the staff and facilities to provide you with hydraulic cylinder solutions quickly while maintaining our industry leading quality and product design integrity. We have dedicated ourselves to building our business off a strong set of values to ensure every detail from start to finish showcases our passion for the hydraulic cylinder industry. You cannot trade quality, reliability, and product integrity for price. Reputation isn’t given, it’s earned. Ours was built on unparalleled quality, superior engineering expertise, dedicated customer service, strong ethics, product integrity and customer loyalty. We continue to set the standard for innovation by investing in hydraulic cylinder capabilities and technologies. We are the originators, not the imitators. We look forward to becoming your #1 source for Purpose-Built hydraulic cylinder solutions.

866.406.4100 | Sales@AggressiveHydraulics.com | www.AggressiveHydraulics.com

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

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2018 OTC CELEBRATES 50 YEARS Offshore energy industry experts and leaders from across the world came together at NRG Park in Houston 30 April–3 May to celebrate the 50th edition of the Offshore Technology Conference (OTC). As it has since 1969, the conference convened professionals to make critical decisions, share ideas, and develop business partnerships to meet global energy demands. In addition, OTC directly benefitted the advancement of the energy sector by supporting the conference’s 13 nonprofit sponsoring organizations, and the Houston community. The 50th edition of OTC focused on subjects such as the current state of the industry, reducing costs and improving overall value, breakthrough technologies in a low oil price environment, and industry-leading safety practices in addition to recurring topics.

More than 61,300 attendees from more than 100 countries gathered at the annual conference while the exhibition covered more than 585,000 net square feet, including outdoor exhibits. This year’s conference also had more than 2,300 exhibiting companies representing 44 countries. Nearly 300 were new exhibitors, and international companies made up 55 percent of exhibitors. “We are very pleased with this year’s attendance, as it is above our 52,570 attendance average across OTC’s 50 editions. We are also seeing high interest in next year’s event. 2019 exhibition space in NRG Center was sold out before our 2018

Air Compressors

Clean Dry Air Improves Performance... Clean, Dry Compressed Air Starts with The Extractor/Dryer® Manufactured by LA-MAn Corporation • Point of Use Compressed Air Filter to Improve and Extend Equipment Life • Removes Moisture and Contaminates to a 5-Micron Rating: Lower Micron Ratings are Available • Models with Flow Ranges of 15 SCFM to 500 SCFM Rated Up To 250psi are Standard • Differential Pressure Gauge Built in • Mounting Hardware Included for Easy Installation • Weep Drain is Standard; Float Drain or Electronic Drain Valves Optional

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event, and rebooking for the other exhibition areas is underway,” said Wafik Beydoun, 2018 OTC Board of Directors Chairman. OTC celebrated its 50th edition with special events on 30 April, including an opening ceremony and ribbon pulling, Legacy Luncheon, and Chairman’s Panel on Energy Transformation. CEOs and presidents from across the global energy industry came to OTC 2018 to help celebrate its 50th edition, including Patrick Pouyanné, Total; Ryan Lance, ConocoPhillips; Jeff Miller, Halliburton; Clay Williams, National Oilwell Varco; Eldar Saetre, Statoil; Remi Eriksen, DNV GL; Lorenzo Simoneli, Baker Hughes, a GE company; Steve Demetriou, Jacobs Engineering Group; Luis Araujo, Aker Solutions; Rod Larson, Oceaneering International; and Jean Cahuzac, Subsea 7. Their presentations provided the opportunity for technology transfer and insights into the offshore sector’s future. “OTC 2018 began the celebration of 50 years of OTC, culminating in 2019, and reminded all of us of this conference’s deep commitment to the people and companies who have helped it reach this milestone,” added Beydoun. “We are grateful to the offshore energy industry, our exhibitors, and our attendees who have and continue to collectively work to uncover new techniques, technologies, and connections at OTC year after year. More importantly, we look forward to the innovations and discoveries we will make together at OTC over the next 50 years of the conference.” The Legacy Luncheon paid homage to the volunteers and exhibitors who have given their time and hard work throughout the years to WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

Celebrating 50 years since 1969, OTC is where energy professionals meet to exchange ideas and opinions to advance scientific and technical knowledge for offshore resources and environmental matters. OTC’s flagship conference is held annually in Houston. OTC has expanded technically and globally with the Arctic Technology Conference, OTC Brasil, and OTC Asia. For more information, visit www.otcnet.org.

make OTC what it is today. Former OTC Board Chairs Dennis Gregg and Susan Cunningham were joined by Cindy Taylor, CEO and President from Oil States—a company with a long history of exhibiting at OTC—to share their memories of OTC. OTC’s annual Spotlight on New Technology Awards recognized 17 technologies from exhibiting companies for their new and innovative products and services, including two companies who won the Small Business Award. OTC’s Distinguished Achievement Awards Luncheon raised USD 150,000 for its beneficiary, the Young Women’s College Preparatory Academy. During the luncheon, OTC presented its 2018 Distinguished Achievement Award for Individuals to Brian Skeels and the Distinguished Achievement Award for Companies, Organizations and Institutions to Shell and SBM Offshore. OTC’s Heritage Award was presented to Cesar del Vecchio, and Tom Sifferman received a Special Citation. The topical breakfasts and luncheons featured top executives from international and national oil companies on a wide range of management, research, and technology-related issues. In one of Thursday’s breakfasts, PEMEX provided an update on its E&P activities following the Energy Reform, including how it is tackling challenges derived from a legacy complex cost structure, a maturing E&P portfolio, and limited access to financial resources. Carlos Treviño Medina, CEO of PEMEX, was among those in attendance. OTC also hosted the Rice Alliance Startup Roundup for the fourth time, where 50 emerging companies met one-on-one WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

with investors. More than 275 attended to learn more about these startups and enabled potential partnerships as well as investments. The WISE (Women in the Industry Sharing Experiences) event, a staple at OTC since 2012, offered an opportunity for women and men to share experiences and collaborate on topics such as improved diversity, mentorship, and communications in the workplace. OTC’s The Next Wave program, “The Next 50: The Evolution of the Industry,” included keynote speakers Ashild Larsen, CIO and Senior Vice President Corporate IT, Statoil and Emeka Emembolu, Vice President, Reservoir Development, Gulf of Mexico, BP. The program helped young industry professionals with open communication between the generations by providing a forum for attendees to share, learn, and network with their peers. Additionally, as part of OTC’s continuous commitment to education, the Energy Education Institute conducted two events during the week – one for high school students and another for all grade level teachers. Participating teachers and students engaged in grade-appropriate, hands-on energy exploration experiments provided by the NEED Project. Finally, a separate group of 60 local high school students also participated in the OTC Energy Challenge, which asked them to solve real-world energy challenges. Teams from Stratford High School, Westside High School, and The Village School were recognized for their creative solutions. OTC 2019 will take place 6 –9 May at NRG Park. JULY/AUGUST 2018

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PRODUCT SPOTLIGHT PROPORTIONAL AND SERVO VALVES, FLUID POWER SOFTWARE, PNEUMATIC CYLINDERS, POWER UNITS AND PNEUMATIC ASSEMBLIES, SENSORS

Manifold Assemblies Featuring Directional Control Valves with IP-69 Rated Deutsch Coil Connections

Special Ad Section

Sensors for Harsh Environments Smith Systems, Inc. has been designing and manufacturing sensors for harsh environments since 1978. With standard and custom designs for use with flow meters, one can be assured that they are buying the most reliable parts on the market, at the most competitive price.

Visit us at www.smith-systems-inc.com.

Manifold Assemblies featuring Directional Control Valves with Deutsch coil connections are available from Fluid Power, Inc. These wet armature, solenoid operated, four land directional control valves have maximum working pressures up to 4500 psi, with flows up to 21 gpm. A variety of sub-plate mounted valves from premium manufacturers are available for flow and pressure control functions. The assemblies are competitively priced, and are available to ship in in the configurations required in support of just in time delivery.

534 Township Line Road Blue Bell, PA 19422

10451 Mill Run Circle, STE 400 Owings Mills, MD 21117 www.fluidpowerinc.com

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Replace that BIG Reservoir

135 Burgs Lane York, PA 17406

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P10V45 Series – 28-45CC

50-Gallon Strength in a 5-Gallon Bucket! The QUBE is an All-In-One Hydraulic Supply and Cooling System, utilizing the Harrison Exclusive Velocity Nozzle Design.

Fluid Power, Inc.

HYDRA-QUBE

Your Turn Key Solution for Hydraulic Oil Management. • 10x less hydraulic fluid • 90% lighter • Pop-Up Filter Dirt Alarm • Top access Oil Fill & Oil Filter • 100% rated duty cycle • 12 VDC fan instead of hydraulic fan

• • • • •

Variable Volume Open Loop 21 GPM at 1800 RPM 4000 PSI Max Continuous 5000 PSI Max Intermittent 3100 RPM Max

• • • •

*Direct Mount To Trans. Short Lead Times – Days NOT months Mobile Design – Direct Mount PTO Special Applications – Torque Controls, Thru Drives, Instant Configuration Changes

DeltaˆQ LTD.

14233 West Road Houston, TX 77041 800-650-3110 info@deltaq.com www.deltaq.com CIRCLE 352

www.harrisonhydragen.com sales@harrisonhydragen.org 800.723.3334

Quality, Service & Dependability…Guaranteed since 1969 CIRCLE 351

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WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

Newly Released “Adapter Flanges” Product Line DMIC is proud to announce the release of their “adapter flanges” product line. Available in straight, elbow or tee configurations these US made hydraulic fittings are high quality and come with your choice of standard or companion face. These work great with DMIC ball valves and flanges, call today! 1.800.248.DMIC (3642) sales@dmic.com

www.dmic.com

Filtration Solutions for Low-Flow Applications Anodized aluminum housings with all stainless steel filter elements for flow rates up to 15 gpm and 300 psi. Pipe sizes ranging from ¼” to 1” npt and SAE straight threads, too. You choose your level of filtration from 5 to 595 microns. Positive o-ring seal and cleanable elements. In stock.

Flow Ezy Filters, Inc.

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ELP Electric Linear Module SCHUNK’s ELP is the easiest-to-adjust linear module on the market. This is the new technological benchmark in modular assembly. Control via digital I/O or by fieldbus distributor allows for easy commissioning and rapid integration into existing systems. 10 independent extension and retraction speeds enable high flexibility in cycle times. Linear direct drive allows for almost wear-free use, low operating costs, and long service life.

schunk.com/us_en/gripping-systems/series/elp CIRCLE 355

Phone: 800.237.1165 • Fax: 800.252.1730 Email: flowezy@flowezyfilters.com Website: www.flowezyfilters.com CIRCLE 353

The Superior Alternative to Chrome NitroSteel specializes in ferritic nitrocarburizing (FNC), and has been proven to beat chrome plating in a neutral salt spray comparison. FNC involves the diffusion of nitrogen and carbon into the surface of ferritic material at subcritical temperatures. BENEFITS OF NITROSTEEL: • Improved wear • Dent resistant • Increased service life • Lubrication retention • No pitting or flaking • Non-hazardous We process steel bars and tubing up to 24’ and piece parts for a variety of markets including Agriculture, Construction, Energy, and Material Handling Equipment.

NitroSteel, LLC

A division of Premier Thermal Solutions

YOULI Hydraulic Directional Control Valves Direct Acting Electric Solenoids...now available: Youli directional control valves, rated to 4600psi, monoblock or sectional styles, are now available from stock in Corpus Christi, with electric direct acting solenoids on the MB-4 series, rated to 10GPM. Pneumatic operators are also available on all Youli valves, and also kept in stock. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Corpus Christi, Texas, and offered at competitive prices is making our reputation grow.

Youli-America, a Division of RanFam, LLC

Proudly sold through distribution. Please call to be referred. Contact the company at 1.888.330.8041 or email to service@youli-america.com View basic specifications at www.youli-america.com CIRCLE 357

Pleasant Prairie, WI 262.947.0441 sales@premierthermal.com Learn more at www.premierthermal. com/nitro-steel-products

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WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

JULY/AUGUST 2018

PRODUCT SPOTLIGHT PROPORTIONAL AND SERVO VALVES, FLUID POWER SOFTWARE, PNEUMATIC CYLINDERS, POWER UNITS AND PNEUMATIC ASSEMBLIES, SENSORS Special Ad Section

V200 Vane Pumps in Stock Having trouble sourcing ISO cylinders? Call Aignep USA! In our state of the art manufacturing facility in Fairview, TN, Aignep USA manufactures a comprehensive range of ISO cylinder styles, bores, strokes, materials and mounting accessories. We ship standard stroke cylinders within 24 hours and have the capability of producing non-standard units in a matter of days, not weeks.

Call today to get a quote and enjoy same day shipping!

www.aignepusa.com

615.771.6650

FluiDyne stocks V200 series vane pumps. The vane pumps are rated up to 2000 psi and 1800 rpm. They are offered in drop in replacement on flange mounting (V210), foot mounting (V214) and face mounting (V230) with Buna or Viton seals. The V200 Series has a robust dual shaft bearing design and double lipped shaft seals. Shafts are available in straight keyed long (standard), short, male threaded shaft end and spline. Other shafts are available upon request. Call, email or chat…we’re ready to help.

586.296.7200 • sales@fluidynefp.com

www.fluidynefp.com CIRCLE 359

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CTI-TW Thumbwheel The CTI-TW Hall Effect Thumbwheel utilizes sealed Non-contacting Hall effect sensors in a polyamide nylon housing. This small and ruggedized thumbwheel is ideally suited for tight clearances in compact control grips and panels. Resistant to vibration, shock, and extremes of temperatures typically found in mobile machine environments. The CTI-TW Hall Effect Thumbwheel offers maintenancefree, reliable long-term use. This thumbwheel is available in three mechanical configurations: Spring Return to Center, Spring Return to Side and Friction Hold. These configurations are available in three electrical output styles: 0.5 to 4.5Vdc, 1.0 to 5.0 Vdc and 0.0-5.0 Vdc signal outputs.

Now Available! Full MTRs and Lot Traceability MAIN Manufacturing Products, Inc. now offers full MTRs and lot traceability on all common flanges. Carbon, stainless, and copper-nickel alloy are available. If not part of our 7000+ in-stock products, MAIN can manufacture and ship quickly. 4-5 days is common from our US facility.

Cyber-Tech, Inc.

1.800.621.8754 www.cyber-tech.net CIRCLE 361

MAIN Manufacturing Products, Inc. Phone: 800.521.7918 E-mail: info@mainmfg.com CIRCLE 360

JULY/AUGUST 2018

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

Hydraulic Noise and Shock Suppressor Wilkes and McLean manufactures an In Line Noise and Shock Suppressor for hydraulics and is a stocking distributor of Nacol Accumulators. Our suppressors eliminate pulsations, which greatly reduces noise and vibration from applications from a few gallons up to 200 gallons. We stock all of our suppressor sizes as well as Nacol Accumulators Suppressor Accumulators and parts from 1/5 of a pint up to 15 gallons, in our Schaumburg, Illinois facility. 877.534.6445 info@wilkesandmclean.com www.wilkesandmclean.com CIRCLE 363

Genuine Donaldson Internormen-Eaton Velcon-Parker

Introducing—9S Series Investment Cast Swivels The "9S" Series swivels represent one of the most complete range of sizes and configurations available to industry. This series has been redesigned to incorporate a one-piece barrel arrangement, thus eliminating the need for braze joints. These swivels are pressure balanced with operating pressures up to 5,000 psi. All configurations are designed with a 4:1 Safety Factor and include RoHS compliant zinc plating.

We're hydraulic filter experts. We've been doing it for over 30 years. We're very competitive and happy to serve your needs. If you need hydraulic filter application help, we know the right questions, and we can give you the right answers.

J/T Hydraulics & Service Co. Inc.

P.O. Box 6479 • Fort Worth, TX 76115 V. 817/923-1965 • www.hydraulicsinc.com

1601 W. 25th Street • Houston, TX 77008 Local: 713-984-9727 • Toll Free: 800-591-8280 Fax: 713-861-2250 • www.jthydraulics.com • CIRCLE 362

Double Pumps • “AA” Flange, 1DG Series • “A” Flange, 2DG Series • “B” Flange, 3DG Series New from Honor Gear Pumps. Now available from Corpus Christi inventory. "B" flange group 3, and "A" flange group 2, and "AA" flange group 1 double pumps are now available from the factory warehouse. Standard group 3 models come with 7/8-13 tooth spline shaft and are available from 52cc on the front pump down to as small as 5cc on the rear. Standard group 2 models come with either the 5/8-9 tooth spline or 5/8" keyed shaft, in displacements from 22cc on the front to 5cc on the rear. Standard group 1 models come with a 1/2" keyed shaft, in displacements from 9cc on the front to 1cc on the rear. Subject to center section displacements being 5cc, or 7cc, or 9cc, or 11cc, triple pumps are also available in the group 2 size pump frame. Aluminum bodies with cast iron covers are standard heavy duty construction for all Honor single and double gear pumps.

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Compact Pressure Transmitters Keller compact pressure transmitters incorporate a modular design that allows a variety of pressure and electrical connections for maximum versatility for integration into new and existing hydraulic systems. Each instrument is thermally compensated to provide excellent Total Error Band accuracy over a wide compensated temperature range, can be scaled to pressure ranges from 0 - 30 PSI up to 0 - 15,000 PSI, and are available in industry-standard analog or digital outputs.

Newport News, VA 23606 877.253.5537 www.kelleramerica.com sales@kelleramerica.com CIRCLE 366

Honor Gear Pumps Corp.

Proudly sold through distribution. Please call to be referred. 222 S. Navigation Blvd. • Corpus Christi, TX 78405 Toll free: 800.984.9727 • Local: 713.984.8144 • Fax: 713.461.9631 Email: service@honorpumps.com • Web: www.honorpumps.com CIRCLE 365

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

JULY/AUGUST 2018

PRODUCT SPOTLIGHT

Special Ad Section

Levelux® Illuminated Liquid Level Gages Liquid level gages (left image) allow viewing of the contents of a hydraulic oil tank. These tanks are often located in partially obscured or dark areas.Levelux heightens visibility and draws attention to the liquid level with a motion activated LED light. This patent-pending design is available exclusively from Oil-Rite and is made in the USA.

Levelux® Illuminated Reservoirs and Oilers Reservoirs and oilers (right image) require monitoring to avoid depleting the contents. They are often located out of the direct line of sight or in dark areas. Levelux heightens visibility and draws attention to the liquid level with a motion activated LED light. This patent-pending design is available exclusively from Oil-Rite and is made in the USA.

Slip-In Check Valve Retaining Assembly Inserta® IGSP Slip-In Check Valve Retaining Assembly, Flange Type, provides an effective means to retain an Inserta® IGS Slip-In Check Valve in a 90 degree flow path application. These are available to retain nominal valve sizes from one inch to two inches inclusive, for flows up to 200 gpm. Inserta® IGS Slip-In Check Valves used with a 90 degree flow path may be considered as potentially more efficient alternatives to typical thread-in cartridge check valves.

Inserta® Products

920.682.6173 • sales@oilrite.com • www.oilrite.com

Blue Bell, Pennsylvania USA www.inserta.com

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Features and Specifications for D.O.T Fittings FEATURES • Simply push in tubing for quick connection - no tools or loose parts to handle in tight places. • Brass construction. • Elbows and tees are forged brass. • D.O.T approved. • Pre-applied sealant on all male pipe threads. • Viton O-ring sealing in all of fittings. • D.O.T. FMVSS 571.106 SAE J1131

to showcase your products and services in the Product Spotlight. This special section is featured in the six bimonthly issues and is a high-profile area offering product-specific advertising. Visit our website, www. fluidpowerjournal. com for more information or to view our media guide.

Go ahead. Push me. Ordinary heavy duty not heavy enough? Choose Yates Heavy-Duty Mill Cylinders for: • Induction-Hardened, Chrome-Plated Rods • Heavy Wall Tubing • Replaceable Glands & Retainer Rings • High-Load Piston Design

USES Windows, door locks, mirrors, wipers, air-operated seats, operating gauges, air horns, heater controls, gear shifts, fifth wheels, air brake connections SPECIFICATIONS Temperature range: -30°F - 250°F (0°C - 60°C) Pressure range: 0 - 250 PSI Material: brass

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Experts in High Pressure Testing Mobile • Portable • Stationary • • • • • • •

Flushing Systems Nitrogen Systems Chemical Injection Pumps Hydrostatic Testing Units Control Panels Purification Systems Fluid Measuring Systems

D03, D05, D07, D08, D10 Valves and Circuit Stack Modulars Power Valve U.S.A. represents, as factory warehouse and sales office, a Taiwan manufacturer of D03, D05, D07, D08, and D10 valves, and modular circuit stack valves. With inventory in the Corpus Christi warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock. Special spools are available. Pressures to 5000psi and flows from 16GPM (D03) to 211GPM (D10) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry.

Hydraulics International, Inc.

Power Valve U.S.A.

9201 Independence Ave. Chatsworth, CA 91311 Phone: 818.407.3400 Fax: 818.407.3428 www.hiigroup.com

Proudly sold through distribution. Please call to be referred. 222 S. Navigation Blvd. • Corpus Christi, TX 78405 Contact the company at 713.869.1064 or e-mail to service@powervalveusa.com. View basic specifications at www.powervalveusa.com

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CIRCLE 372

Stops Leaking Hydraulic Lines OEM Linear Slides & Air Cylinders When built-to-order actuators are beyond the scope of your automation needs, PHD Optimax® provides prefabricated solutions that are economical and efficient, allowing you to integrate reliable components that get the job done. Built on the foundation of quality you’ve come to expect from PHD, these actuators meet machine builders' stringent performance requirements at a more competitive price.

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Contact Mike Pearl at 914.980.8890 or email mike@flangelock.com • www.flangelock.com

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PRODUCT SPOTLIGHT

Special Ad Section

Available Now: New L7-000S120 Pump and New 10-4000S165-HF4 Pump

Stop Compromising Quality for Cost Lead Free Fittings, Valves & Nipples that Last Longer & Take You Further A massive selection of lead free brass fittings, valves & nipples. • 125 PSI Threaded NPT Pipe Fittings, Nipples & Valves • Meet Federal State Drinking Water Act, Lead Free Requirement • Connect with quality fittings which increase your return on your investment. • Responsive customer care & technical assistance • Reduces your overall costs • Diligent order fulfillment team focuses on filling your order correctly & providing quickest delivery • Quality satisfaction guarantee • Volume discounts available

• Pressures up to 12,800-psi with 100-psi air drive • Flows of 2.9 GPM at no pressure and 1.1 GPM at 8,000-psi with 100-psi air drive • All wetted parts stainless steel • Compatible with most fluids • Air operated — No electricity needed • Used in: • Choke control operations • High flow power units • Press applications • Hydrostatic testing

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• Pressures up to 29,500-psi with 100-psi air drive • Compact size, only 10.7-in tall • High pressure outlet port connection (HF4) with 9/16-18 thread for 1/4” OD tube • Air operated — No electricity needed • Used in: • Press applications • Hydrostatic testing

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We know the rigors of the hydraulics industry and have the components to work - a full range of ball valves, check valves, ow control valves, anges, adapters, bar manifolds, pressure gauges, snubbers and SSW power unit components for engineers and professionals.

CIRCLE 343

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ISO STANDARDS AWARENESS FOR FLUID POWER PROFESSIONALS

ISO 4405 LAB STUDY UPDATE

(DETERMINATION OF PARTICULATE CONTAMINATION BY THE GRAVIMETRIC METHOD)

By Sneha Swaminathan, Hollingsworth & Vose, and Susan Goldsmith, IBR Laboratories

This update is a technical summary of work done by the ISO 4405 (determination of particulate contamination by the gravimetric method) United States Technical Advisory Group to ISO/TC 131/SC 6 and participating U.S. laboratories.

GRAVIMETRIC ANALYSIS Gravimetric analysis is an important component of several standards (Table 1) for filter testing of lube, fuel and hydraulic filters to determine efficiency, life and verify system cleanliness. The general guidelines of the method are dependent on a number of factors, such as dust level, type and properties of solvent, membrane type and process conditions, such as drying time in oven, desiccator, and weighing. As with most methods, accuracy is dependent on the technique used, as well as on the materials and equipment used.

INTERLAB STUDY To share best practices of ISO 4405 test technique, solvent, and membranes, seven U.S. laboratories met at IBR Laboratories in Michigan on 5th March 2018 for an interlab study. Filtered hydraulic fluid and dust suspension of 10 mg/l was given to each company. Each company representative demonstrated the company’s ISO 4405 technique for 20 minutes and shared the company’s procedure with the group.

• rinsing technique of the funnel and membrane • drying time and time in desiccator • drying temperature and membrane handling technique. Some of the solvents used in the study included heptane, PET Ether, hexane, pentane, Bioact, isopropanol and d-limonene. The membrane types included polycarbonate, cellulose nitrate, mixed cellulose ester and polyethersulfone. Table 1: Standards using gravimetric analysis

CONTINUED WORK OF ISO 4405 GROUP Each lab and company was comfortable with its solvent and technique for ISO 4405. Therefore, instead of specifying solvents, membranes and process conditions, the team wanted to suggest making ISO 4405 a more outcome-based method. We will develop informative recommendations for technique, solvents, and membranes. But these will not be normative (required). Our work will focus on how to define the targets for an outcome-based method. The outcome based targets will include how to determine method detection limit (MDL), accuracy, precision, and range of usability as mg/L. The ISO 4405 is used for determining mg/L in filter capacity and efficiency testing. Therefore, the MDL should be expressed as mg/L rather than mg. The MDL in this case is not affected by the instruments, since the specified balance limit of 0.01mg is much lower than the measured values. In this case, the detection limit is affected by sampling, sample volume, solvent, membrane, and technique. For many labs at the meeting, this low limit was in the 2-5 mg/L range. This can have significant impact on calculated capacities for fuel and oil filter methods. The group will work on defining these parameters and acceptable ranges for given mg/L ranges.

METHOD

WASH

ANALYSIS MEDIA

ANALYSIS MEDIA MICRON

ISO 4548-4

PET Ether 0.45 micron filtered

cellulose acetate, nitrate or ester

0.8 micron

white plain

0.8 micron

white plain

0.8 micron

ISO 4405 ISO 4405

ISO 4405 SAE J905 ISO 16889 ISO 4548-12

PET Ether or trichlorotrifluoroethane (or equivalent) PET Ether under 0.1 mg weight per sample ISO 4405 ISO 4405

PROCEDURAL DIFFERENCES Following the observation, discussion and brainstorming, major differences between the procedures of the participants were outlined as follows: • type and volume of solvent used, which included one or a combination of solvents • solvent to sample amount ratio • type and material of membrane

Some participants of the ISO 4405 group

If you are interested and would like to get involved in fluid power standards development, please contact Denise Husenica (dhusenica@nfpa.com) for more information. WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

JULY/AUGUST 2018

HOW TO

DESIGN

AN EFFICIENT AIR LOGIC SYSTEM A step-by-step approach that takes the guesswork out of pneumatic control BY MIKE KETTERING, TECHNICAL SALES, CLIPPARD

Electronics have been a dominant control method for decades, but conditions sometimes exist that prohibit the use of electronic controls. For example, magnetic resonance imaging machines emit strong electromagnetic fields that are incompatible with strong ferrous metals and external electronic fields. Strong radio-frequency fields can interfere even with hard-wired electronic controls. Furthermore, equipment operating in close proximity to explosives or fuels and other volatile fluids must be explosion-proof—a requirement that adds considerable bulk and expense to control components. These conditions may not be the norm, but any one of them can leave control system designers wondering what alternatives are available. This is where pneumatic control provides a surprisingly wide array of solutions.

A COMPACT ECONOMICAL SOLUTION Modular air-logic systems are often a good bet when a compact, economical solution is a must, especially for applications where space is limited. They typically consist of a series of valves mounted onto standard manifold subplates. Only a few manufacturers offer modular, manifold-mounted pneumatic control systems. For instance, Clippard offers a pneumatic programmable controller—a sequential controller that provides step-by-step system operation. It consists of a clear acrylic manifold for mounting sequence valves and other such components in a compact, efficient package. The system is designed to automatically generate feedback signals to initiate the next step when an operation finishes. Many types of sensors can generate feedback signals, including limit valves, proximity sensors, pressure sensors, Hall-effect switches, back-pressure cylinder sensors, and manual pushbuttons. Feedback signals provide positive, safe operation. If no signals are sent (due to a component failure, missing or jammed parts, and so on), the sequence stops and an indicator pinpoints where to troubleshoot. Internal interlocks prevent out-of-sequence feedback signals. A pneumatic output signal at each step actuates air-piloted devices, including power valves, hydraulic valves, pressure switches, and other components that may control air cylinders. The last sequence valve resets the system to repeat the cycle of operations. DESIGN BASICS

Modular systems can contain just a few valves or dozens, with many built-in functions to permit a systematic approach to circuit design. As with any control system, it is essential to outline system requirements to save time and reduce the chances of missing a critical step. Designers must also have a clear understanding both of the sequence of operations (including pressure, temperature, filtration, and other operating conditions) and the control requirements (including manual, automatic, start, stop, etc.). As a final check of circuit operation, consider proper actuation during all conceivable events. This includes startup, shut down, loss of air, panic stops in mid-cycle, restarts in mid-cycle, and control during any other event likely to occur.

JULY/AUGUST 2018

Modular air-logic systems are often a smart choice, especially for applications where space is limited.

COMPARED WITH DISCRETE AIR-VALVE CONTROL SYSTEMS, A MODULAR SYSTEM PROVIDES: • Proven, reliable design • Lower component costs • Simple plumbing and troubleshooting • Lower air consumption • No air locks • A smaller total package COMPARED TO ELECTRICALRELAY CONTROL, A MODULAR SYSTEM OFFERS: • An explosion-proof system with no danger of burnouts • Lower power consumption • Lower costs by eliminating solenoids and relays • A single air supply • No heat buildup

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

with the letters LV (limit valve), the letter of the cylinder, and position of the sensor for extending or retracting. LVA+, for example, would mean the limit valve of an extended cylinder A.

After choosing components, assemble fittings and defining modular valves into the subplate. ConnectAfter the air the overall functions supply and lines from the limit valves and andelectrical requirements of ato system, configure connections from the Hall-effect sensors the First, label all components in the pneumatic circuit. We recommend labeling each cylinder the system following with a letter of the alphabet, starting with A. The same holds for air inlet motors and other controlled connections. Finally, connect air lines some from the basic Second, list inthe detail sequence of operation. devices. Label valveevery controlling the cylinder with the same letter. Label the pilot of the valve outlet to the air pilots of the power valves. guidelines. that extends the cylinder device) with a a plus symbol, and the pilot of the valve that This includes the action(ororactivates controlathat initiates retracts the cylinder (or turns off a device) with a minus symbol. Label the limit sensor the cylinder step, whatwith function takes duringthe that step, rod strikes the letters LVplace (limit valve), letter of the cylinder, and position of the sensor for extending or retracting. LVA+, for example, would mean of an extended and the limit sensor that ends the operation. Notethe limit valve Two-Cylinder Sequencecylinder A. Second, list in detail every sequence of operation. This includes the action or control that iniwhat position all actuators are in for every step. tiates a step, what function takes place during that step, and the limit sensor that Power Valve A ends the oper- Power Valve B ation. Note what actuators are sequence in for everyis step. An example of a simple two-cylinder An example of aposition simpleall two-cylinder sequence is shown to the right. shown below (Table 1).

PROGRAMMING GUIDELINES

Third, select components for the control system. Modular systems offer great flexibility because users can incorporate multiple options when selecting sequence valves. For instance, in the Third, selectsequence components for five thesteps control system. two-cylinder example, (extend and retract the two cylindersLimit plus reset) Valvesrequire five sequence valves. Modular systems offer great flexibility because A basic valve could be used for each step, or you could choose valves with special features. For users canthe incorporate multiple options when example, first two steps could use a valve that provides a sequence reset lock if the start button is held down or if the limit valve LVA+ is locked down. selecting sequence valves. For instance, in the Reset lock means the sequence will not reset to bypass the valve being actuated. two-cylinder sequence example, five stepsand (extend After choosing components, assemble fittings modular valves into the subplate. Connect the LVA– air supply and lines from the limit valves and electrical connections from the Hall-effect sensors to LVA+of the power valves. the inlet connections. Finally, connect air lines from the outlet to the air pilots

TABLE 1

TWO-CYLINDER SEQUENCE

Hall Effect Switches LVB–

LVB+

Two-Cylinder Sequence

LVB– LVB+

TWO-CYLINDER SEQUENCE

Actuating Control

Step

Description

Function

Start Valve

Extend Cylinder A: Cylinder Position A+, B-

A+

LVA+ (limit valve)

LVA+

Retract Cylinder A: Cylinder Position A-, B-

A-

LVA- (limit valve)

LVA-

Extend Cylinder B: Cylinder Position A-, B+

B+

LVB+ (Hall effect switch)

LVB+

Retract Cylinder B: Cylinder Position A-, B-

B-

LVB- (Hall effect switch)

LVB-

Reset Sequence: Cylinder Position A-, B-

Reset

CHANGING OPERATIONS START OPTIONS

Limit Sensor

Modular systems can be quickly tailored to meet specific requirements. Sequence conditions can be altered or adapted to the clippard.com application by using different control modules. Here’s a look at some common options.

If the application demands an input for each cycle of operations, use a pushbutton input signal and a sequence valve that provides a reset lock if the button is held actuated. If continuous cycling is required, use a selector or toggle valve at the input of the first step along with a valve that permits continuous cycle sequences. For applications requiring choosing between one cycle or continuous cycling, add a selector valve that determines the type of operation. A selector valve gives the option of one-cylinder operation or continuous cycling

SYSTEM SHUT-OFF

These controls turn off the main air supply. This prevents harming people or product from accidental machine operation. If the system has large power valves, a piloted three-way main supply valve can control a specific machine section. When electrical circuits are part of the system, an air-piloted pressure switch ensures the system has electric power only if the air is on. MULTIPLE INPUTS

When two functions actuate at the same time, a piloted 3-Way valve (AND function) ensures both functions are complete before the next step begins. MULTIPLE OUTPUTS

When two (or more) functions start with the same step, connect the output from that sequence step to both power valves. Prevents accidental WWW.IFPS.ORG machine operation

• WWW.FLUIDPOWERJOURNAL.COM

JULY/AUGUST 2018

MULTIPLE FUNCTIONS

Functions that actuate twice during the sequence call for the system to connect a shuttle valve (OR function) to the pilot of the power valve. DELAYS

Applications requiring a delay before a step can use a delay-in module between the limit. RESET

This control, when actuated, returns the sequence to the start position. Reset can also place power valves in a home position. A reset circuit should only be used when the control is in manual mode. BACK PRESSURE SENSING

Many air-cylinder applications cannot use mechanical limit valves for sensing because of physical interference, temperature extremes, or other conditions. A method called back pressure sensing indicates cylinder position without limit valves. For example, as a cylinder retracts, it creates a back pressure behind the piston. Restricting exhaust air at the control valve further increases pressure and slows return of the cylinder rod. This back pressure holds the pilot down on a Normally-Open (NO) 3-Way valve. When the cylinder fully returns, back pressure diminishes at the pilot port of the Normally-Open 3-Way valve, letting a spring shift the valve to send a pneumatic signal to the next step. If the system requires a delay, substitute a delay-out module for the 3-Way valve. E-STOP

Emergency-stop controls can halt system operations in several ways: 1. Stopping the sequence only 2. Stopping the sequence and relieving pressure from the power valves 3. Stopping the sequence and activating reset controls A latching mushroom-head button is commonly used for the emergency-stop control because it gives users a positive response when activated.

Long lead times?

A shuttle valve to the pilot of a power valve lets a function actuate twice during a sequence.

To request a free Clippard Full-Line Product Catalog, visit clippard.com/link/gwwp. For more information, visit clippard.com.

Dura-Bar is the proven alternative to steel, aluminum, or castings for critical fluid power applications. Over 1000 shapes and sizes available – 99% on time delivery.

Alternative to Steel Dura-Bar is an ideal alternative for low to mid carbon steel grades; no spot shortages, mill allocation or quality issues. Alternative to Aluminum Dura-Bar lowers part costs with improved machinability and limits/eliminates deburring; pressure ratings up to 6500 psi.

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Purpose-Built Telescopic Cylinders AGGRESSIVE HYDRAULICS • CIRCLE 377

SUMMER LITERATURE REVIEW Special Ad Section

Complete Product Offering

ANCHOR FLUID POWER • CIRCLE 378

Anchor Fluid Power offers a broad range of fluid power components including SAE J518 & ISO 6162 flanges and split flange adapters, weld couplings, high pressure hydraulic ball valves, flow control, needle and check valves. Visit www.anchorfluidpower.com to request a free copy of our master catalog.

Anchor Fluid Power (513) 527-4444 sales@anchorfluidpower.com

Miniature Pneumatic Products Catalog

CLIPPARD INSTRUMENT LABORATORY, INC. • CIRCLE 380

Aggressive Hydraulics designs and manufactures custom multi-stage telescopic cylinders for a wide range of industries and applications. This capability allows us to fulfill application specific requirements. • Double and Single acting • Special painting and plating • Various mounting configurations • Multiple sealing options • Designed to withstand operating environments • Infinite bore, stroke and force combinations For more information, contact us: Sales@AggressiveHydraulics.com or 866.406.4100

AVENTICS New AV Series Brochure AVENTICS • CIRCLE 379

One solution for many automation requirements: AV Series valves from AVENTICS provide a smart, versatile and performanceproven family of pneumatic valves for current and emerging requirements. This new AV Series brochure has complete details on the AV03 and AV05 valves, plus the AES multi-protocol interface module for easy integration with modern control systems. Learn more here: www.aventics.us/AVvalves Brochure is available here: https://www.aventics.com/media/ AVENTICS_USA/Service/Documentation_downloads/ Sales_Catalog/AVENTICS_AV-Valves_R499051029.pdf.

Industrial Control Solutions CYBER-TECH, INC. • CIRCLE 381

Clippard, a manufacturer of the most complete line of miniature pneumatic products, offers a 356-page full product line catalog with technical information, product applications, and more. It includes features, specifications, photographs, and technical drawings for over 5,000 standard products. It’s your complete source for miniature fluid power products. Request your free copy today!

Cyber-Tech, Inc. designs and manufactures custom industrial grade control handles, control pendants, mechanical and proportional joysticks with a consistent reputation for being rugged and reliable, while delivering a level of customer service that is superior in the industry. Visit our website and give us a call so we can assist you in your control needs.

Clippard Instrument Laboratory, Inc. 7390 Colerain Avenue Cincinnati, OH 45239 877.245.6247 www.clippard.com/literature

Cyber-Tech, Inc. www.cyber-tech.net 1.800.621.8754

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JULY/AUGUST 2018

The Leader in Digital Pneumatics FESTO • CIRCLE 382

SUMMER LITERATURE REVIEW Special Ad Section

A10V Piston Pumps

FLUIDYNE FLUID POWER • CIRCLE 383

FluiDyne Fluid Power provides replacement A10V Piston pumps to distributors and OEMs all around the world. These high quality pumps come with a full range of options including seals, mountings, shafts, compensators, thru-drives, etc. Most pumps ship same day or next with 18 month warranty. Call, email or chat…we’re ready to help. FluiDyne Fluid Power 586.296.7200 sales@fluidynefp.com www.fluidynefp.com

Product Line Overview

HYDRAULICS INTERNATIONAL, INC. • CIRCLE 385

PBVF-100D

ation a

l, Inc

HII

Hydra ulics

Intern

Air Driven Liquid Pumps

Air Driven Compact Gas Boosters

Air Driven Gas Boosters

Air Pressure Amplifiers

PRODUCT LINE OVERVIEW

Flow Meters

High Pressure Valves

Electric Driven Gas Boosters

Package Systems

Hydraulics International, Inc. is a leading manufacturer of air and electric driven gas boosters, air driven liquid pumps, air pressure air amplifiers, high pressure valves, turbine flow meters and packaged systems. Our products offer the most comprehensive range of models to the fluid power industry whether is measured by ultimate pressure, discharge flow rate or fluid compatibility. Request a FREE copy today! DISTRIBUTOR INQUIRIES WELCOME Hydraulics International, Inc. 818-407-3400 www.hiigroup.com

JULY/AUGUST 2018

Festo is leading the way in pneumatic digitization. Our Festo Motion Terminal lets you control various pneumatic functions using apps—leading to unprecedented levels of flexibility, reduced complexity and new capabilities in data analysis and condition monitoring. You can learn more about it, as well as our other pneumatic and electric automation technologies, in the latest issue of our customer magazine.

http://bit.ly/2018tia

Hydraulex Product Line Overview HYDRAULEX • CIRCLE 384

We re-freshed our company line card into a more informative and better looking document. It covers our aftermarket product line (Genuine Metaris) and all of the manufacturers that we stock reman units for, supply replacement parts for, or provide repair services for. View or download it by visiting our website at www.hydraulex.com. Hydraulex Toll Free: 800.422.4279 • Tel: 586.949.4240 Email: sales@hydraulex.com www.hydraulex.com or www.ahx1.com

Compressed Air Filtration

LA-MAN CORPORATION • CIRCLE 386

Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/ Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm. Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/Dryer, and much more. La-Man Corporation 800.348.2463 www.laman.com

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG

Hydraulic Flanges and Components

MAIN MANUFACTURING PRODUCTS • CIRCLE 387

304 & 316 Stainless Steel Liquid Level Gages OIL-RITE CORPORATION • CIRCLE 388

Catalog includes the popular styles of MAIN Manufacturing’s extensive offering of Hydraulic Flanges and Components – ready for immediate shipment. Dimensional drawings, part numbers, metric and weld specifications included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured at our US plant.

Corrosive resistant properties make stainless steel gages suitable to a variety of applications. Oil-Rite offers 304 and 316 stainless steel liquid level gages in sizes from 3" to 60". A red line on a white background enhances liquid level visibility. Available with adapters and thermometer. Visit Oil-Rite’s online product catalog for new cut sheets and detailed information.

MAIN Manufacturing Products, Inc. Grand Blanc, MI 800.521.7918; FAX: 810.953.1385 E-mail: info@mainmfg.com Web: www. mainmfg.com/fpj

Oil-Rite Corporation PO Box 1207 Manitwoc WI 54221-1207 Phone: 920.682.6173 Email: sales@oilrite.com www.oilrite.com

Increased Productivity Starts Here

Gripping Systems Overview

PHD INC. • CIRCLE 389

SCHUNK • CIRCLE 390

The new PHD main catalog features PHD’s complete standard product line plus 21 new products, the Optimax® line of global drop-in actuators, and the PHD Plus® line of electromechanical actuators. Get superior delivery, the best online tools, and local support with PHD.

SCHUNK grippers are known for their precision, longevity, and robustness. They are synonymous with process stability and efficiency in assembly and handling. With more than 4,000 standard components, SCHUNK offers the world’s most comprehensive range of hydraulic, pneumatic, and electric grippers in stock.

Superior Clamping and Gripping

Product Overview Gripping Systems

PHD Inc. 800.624.8511 www.phdinc.com/complete

Hydraulic Live Swivels Catalog SUPER SWIVELS • CIRCLE 391

Inline and 90° hydraulic live swivels. Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 304 and 440 stainless steel, full flow - low pressure drop, rebuilding kits available. Super Swivels Phone: 763.784.5531 Fax: 763.784.7423 Website: www.superswivels.com

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

www.schunk.com

Your Cylinder Source

YATES INDUSTRIES, INC. • CIRCLE 392

All Designs, All Sizes, One Result. Yates Cylinders – an ISO-9001:2008 company with facilities in Michigan, Alabama and Georgia – is your top-quality supplier for all cylinder applications. Hydraulic, pneumatic, NFPA, millgrade, or custom engineering – you name it, Yates can handle it. Complete catalog available. We also maintain an unmatched repair program used by the biggest names in the American Industry. www.yatesind.com Yates Industries, Inc. 23050 Industrial Dr. E. St. Clair Shores, MI 48080 Ph: 586.778.7680 Fax: 586.778.6565

Yates Georgia 7750 The Bluffs Austell, GA 30168 Ph: 678.355.2240 Fax: 678.355.2241

Yates Alabama 55 Refreshment Place Decatur, AL 35601 Ph: 256.351.8081 Fax: 256.351.8571

JULY/AUGUST 2018

PNEUMATIC CYLINDER

CUSHIONING INCREASING THE EFFICIENCY OF YOUR ENTIRE PNEUMATIC SYSTEM By Mike Guelker Product Manager - Pneumatic Actuators FESTO Corporation

With the right end-position cushioning, you can significantly increase the efficiency of your entire pneumatic system, improving cycle time and even reducing the size of the components used. All this for the simple reason that good end-position cushioning decreases the impact forces generated by changing loads and extreme dynamic stress – factors that play a crucial role in defining the travel time and speed of pneumatic cylinders.

LATEST TECHNOLOGY

In order to ensure that the cushioning performance is as effective as possible, it is important to select the most suitable type of cushioning for the application in question. We want to look at the best performing and most cost-effective end-position cushioning technologies for pneumatic cylinders.

This technology refers to the elastic cushioning rings (made ELASTIC of elastomer) that are integratBUFFER ed either as part of the cylinder CUSHIONING piston or in the end position in (BUMPERS) order to reduce the impact forces and the noise of the impact made when the piston reaches the cylinder end position. Since only a small amount of kinetic energy can be absorbed, Bumpers are particularly suited to slow operating speeds, low loads and applications with short working strokes. The performance of Bumpers also varies, depending on the manufacturer or the type of drive, because the hardness and quality of elastomer materials differ. Elastic Bumpers are a simple yet effective standard solution for end-position cushioning in pneumatic cylinders.

When the dynamic forces and loads are larger, additional cushADJUSTABLE ioning is required in order to prePNEUMATIC vent the drive and system from CUSHIONING being overloaded. Machine and PPV plant builders, therefore, often use the adjustable pneumatic cushioning system PPV. In this technology, with each working stroke, a mechanism traps a specific volume of air in the end position. This air is compressed to generate a braking effect. The exhaust air flow can be controlled using an adjusting screw, allowing manual adjustment of the braking effect. When manually adjusting PPV end-position cushioning systems, it’s necessary to take the following factors, which affect the cushioning characteristics, into account: the moving mass, the piston speed, the acceleration of the piston, the working pressure and the friction in the cylinder. It may be necessary to readjust the cushioning after a certain number of cycles in order to maintain optimum cushioning performance in the long term.

Fig. 1: Inside view of a cylinder with elastomer P-cushioning Fig. 2: Example of elastic buffer cushioning: a short-stroke cylinder Fig. 3: Example of an adjustable end-position cushioning system: integrated into a cylinder with PPV cushioning Fig. 4: Inside view of a cylinder with PPV cushioning. Adjusting screws and air compression are shown in red.

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SELFADJUSTING PNEUMATIC CUSHIONING PPS

Self-adjusting cushioning PPS for pneumatic cylinders also compresses air to generate a braking effect. Unlike PPV cushioning, though, the exhaust air flow control of compressed air is altered, depending on the stroke. The patented operational principle is as follows: the exhaust air escapes through the slots in the cushioning boss. The cross-section of this exhaust method is altered by the cushioning stroke. This allows the end-position cushioning PPS to adjust automatically to the different energy levels generated by changing loads and speeds.

PPS cushioning even reacts to changes in parameters such as friction and working pressure, and ensures optimum cushioning without the need for manual adjustments. PPS automatically minimizes the effect that acceleration forces and shock have on machine components and workpieces. As there is no need for manual adjustment, PPS saves the system operator valuable time – and thus costs – during installation and maintenance of the drives. A positive side-effect of this is the increased process reliability and protection against faulty settings.

Fig. 6: Self-adjusting pneumatic cushioning: adjusts itself automatically, so it doesn’t need an adjusting screw. Fig. 7: Inside view of a cylinder with self-adjusting cushioning PPS: venting slots replace the adjusting screw in the cushioning boss

PP1 is always recommended in situations that demand extremely fast travel. This design combines the features of the adjustable pneumatic cushioning PPV with the self-adjusting pneumatic cushioning PPS, and has an additional adjustable bypass for PPS to improve the cushioning performance. When the bypass is closed, this combination of technologies thus acts as a simple pneumatic cushioning system PPS. One of the great advantages of this hybrid design over PPV cushioning is that it is much easier to adjust manually. In addition, PP1 does not usually require readjustment. This end-position cushioning system is a relatively new development with great potential. PP1 is currently only available as a special design. PP1 – A COMBINATION OF PPS AND PPV (SPECIAL DESIGN)

Fig. 5: Inside view of a pneumatic cylinder with selfadjusting end-position cushioning PPS moving into the piston end position. Left: the black arrows show the direction of movement of the piston; the blue arrows show the movement of air in the cylinder. Right: air compression and exhaust direction (white hatching and arrows)

Compared to PPV cushioning that has been adjusted poorly or not at all, self-adjusting cushioning ADVANTAGES PPS always provides better quality OF PPS cushioning. However, its perforCUSHIONING mance reaches its limits when the energy absorption (extreme combinations of speeds and loads) is very high. In such cases, the cushioning performance is not as good as that of well-adjusted end-position cushioning PPV. However, the biggest advantage that PPS has over other types of end-position cushioning technology is that it provides optimum cushioning results for most speed/load combinations (approx. 80% of all industrial applications). This makes it a very good solution for a wide range of applications in all industrial sectors. Since PPS is easy to clean and has no dirt traps (Clean Design), it is becoming increasing popular in the food industry.

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End-position cushioning PPP is a pressure-sensitive pneumatic cushioning system that is used in very special applications. When conditions are extremely demanding and the end-position cushioning systems discussed above are not powerful enough, PPP can be used to achieve very good cushioning. When the load/speed combination changes, or there are pressure fluctuations in the working air, PPP ensures optimum end-position cushioning. Like the other pneumatic end-position cushioning systems, PPP generates its braking effect by compressing a trapped volume of air. It automatically adapts to changes in load and offers a greater power spectrum than the PPV. The patented operational principle is as follows: the flow rate required to dissipate the energy is regulated automatically by a specially shaped spring-ball system. The cross-section of the cushioning is adjusted depending on the buffer pressure. As it is a special design, PPP is adapted by the manufacturer to suit the individual customer’s application. This makes it a costly end-position cushioning system. Machine and plant builders also need to plan accordingly for the development time when designing their projects. SELFADJUSTING PNEUMATIC CUSHIONING PPP (SPECIAL DESIGN)

JULY/AUGUST 2018

SERVOPNEUMATIC CUSHIONING SOFT STOP

Servo-pneumatic cushioning systems can regulate the cushioning process directly. Using a displacement encoder, a proportional valve and an electronic end-position controller, the approach to the end positions of the pneumatic cylinder is controlled electronically. A counter-current of air is channeled in at specific, predefined positions to brake the piston. The end-position controller regulates the air flow rate through the proportional valve. This method produces excellent cushioning characteristics. The end-position controller automatically compensates for fluctuations in the supply air and dynamic loads. Servo-pneumatic end-position cushioning is very effective, but the number of additional components required makes it expensive. It is mainly suitable for applications with very high cycle rates, strokes of more than 300 mm and loads greater than 10 kg.

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CHOOSING THE RIGHT END-POSITION CUSHIONING TECHNOLOGY

There are a great many factors that play a role in this choice. Moving loads, travel speeds, the combination of the two, cylinder size and length, and horizontal and vertical alignment are all important. On top of this, the decision is made even more difficult by reciprocal dependencies. The selected end-position cushioning technology should come as close as possible to fulfilling the requirements of the application. Ultimately, the application defines the solution. There is no “one-sizefits-all” solution. However, it is still possible to provide a general recommendation for an endposition cushioning solution for many industrial applications. The scope of the self-adjusting end-position cushioning PPS reliably meets the needs of most industrial applications. What’s more, compared to alternative end-position cushioning methods, it provides financial, planning and industry-specific benefits, such as Clean Design for the food industry. Each type of cushioning technology has advantages and disadvantages that need to be weighed. There is a suitable solution for both standard applications and special requirements. The latter may require a specialist end-position cushioning system, which would necessitate a certain amount of development work. However, searching for the right solution may be easier than it seems – thanks to the self-adjusting cushioning PPS, which combines a number of advantages.

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For information on PPS Check, a quick and easy way to provide clarity, which can be used on your smartphone, visit www.festo. com/app in your smartphone’s browser, then click PPS Check. For information on end-position cushioning in general, contact Festo at 866-463-3786 or Product.Support.us@festo.com.

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REGISTRATION OPEN FOR THE 2018 IEOC 2018 INDUSTRY & ECONOMIC OUTLOOK CONFERENCE (IEOC) AUGUST 13 – 15, 2018 WESTIN CHICAGO NORTH SHORE WHEELING, ILLINOIS

The 2018 Industry & Economic Outlook Conference schedule is packed with an outstanding lineup of industry experts, and, as always, registration is open to everyone in the fluid power supply chain—NFPA members and non-members alike. Register for the conference, and don’t forget to book your hotel room. Early bird rates end July 13, 2018. The 2018 IEOC is again at the Westin Chicago North Shore. NFPA has reserved a limited number of rooms at a discounted rate of $164 plus tax. This special rate is only available until July 22, 2018 or the block is full.* To reserve your room, call the Westin reservations line at (847) 7776500. Be sure to request the “National Fluid Power Association” rate.

Visit NFPAhub.com/events/ to learn more and register.

Winter is Over! Register Today for Foundation Invitational Golf Tourney We’re calling it. Depending on where you are when viewing this message, random patches of snow or parking lot mountains of snow may persist, but we are moving on to summer and the 10th NFPA Foundation Invitational Golf Tournament. Following a great outing last year, the tournament will be held August 13 at Glenview Park Golf Club, a beautiful course and hidden gem tucked away just a few miles from the Westin Chicago North Shore, the host hotel of the Industry & Economic Outlook Conference. Played in a “Scramble” format, this outing appeals to golfers of all levels and is a fun, casual competition, and the goal for 2018 is to underscore the “invitational” element of the outing. Invite your customers! This networking event is for everyone, and we’ve made it easy to invite customers with a foursome discount.

So move out of hibernation and register today! Visit NFPAhub.com/events.

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INDUSTRY NEWS ACQUISITION OF MORSE FLUID TECHNOLOGIES

ADVERTISER INDEX Company................................................................... Page.............Circle Aggressive Hydraulics....................................................24-25................. 345 Aggressive Hydraulics......................................................... 39................. 377 Aignep USA......................................................................... 16................. 332 Aignep USA......................................................................... 30................. 358 Anchor Fluid Power............................................................. 15................. 331 Anchor Fluid Power............................................................. 39................. 378 Aventics............................................................................... 18................. 335 Aventics............................................................................... 39................. 379 BuyFittingsOnline.com........................................................ 19................. 336 BuyFittingsOnline.com........................................................ 34................. 375 CFC Industrial Training........................................................ 27................. 342 Clippard Instrument Lab Inc..................................Back Cover................. 317 Clippard Instrument Lab Inc................................................ 39................. 380 Cyber-Tech Inc.................................................................... 23................. 340 Cyber-Tech Inc.................................................................... 30................. 361 Cyber-Tech Inc.................................................................... 39................. 381 Delaware Manufacturing Industries Corp............................ 34................. 343 Delaware Manufacturing Industries Corp............................ 29................. 354 Delta ^Q Ltd......................................................................... 21................. 339 Delta ^Q Ltd......................................................................... 28................. 352 Dura-Bar.............................................................................. 38................. 344 Festo Corp............................................................................. 7................. 323 Festo Corp........................................................................... 40................. 382 Flange Lock......................................................................... 10................. 325 Flange Lock......................................................................... 33................. 374 Flow Ezy Filters Inc.............................................................. 29................. 353 Fluid Power Inc.................................................................... 28................. 350 Fluidyne Fluid Power............................................................. 3................. 321 Fluidyne Fluid Power........................................................... 30................. 359 Fluidyne Fluid Power........................................................... 40................. 383 Harrison Hydraulic Solutions............................................... 20................. 338 Harrison Hydraulic Solutions............................................... 28................. 351 HAWE Hydraulik.................................................................. 44................. 346 Honor Pumps U.S.A............................................................. 45................. 348 Honor Pumps U.S.A............................................................. 31................. 365 Hydraulex.............................................................................. 9................. 324 Hydraulex............................................................................ 40................. 384 Innovative Motion Control and Fluid Handling Hydraulics International Inc................................................. 17................. 334 Hydraulics International Inc................................................. 33................. 371 Products and Solutions Hydraulics International Inc................................................. 40................. 385 Hydraulics Inc...................................................................... 31................. 364 Hydraulics Inc...................................................................... 16................. 333 Inserta Products.................................................................. 32................. 368 J/T Hydraulics & Service Co................................................ 31................. 362 Keller America...................................................... Inside Back................. 319 Keller America..................................................................... 31................. 366 La-Man Corp........................................................................ 26................. 341 La-Man Corp........................................................................ 40................. 386 Main Manufacturing Products Inc....................................... 30................. 360 Main Manufacturing Products Inc....................................... 41................. 387 Oil-Rite Corp........................................................................ 32................. 367 Oil-Rite Corp........................................................................ 41................. 388 PHD Inc................................................................................ 13................. 328 PHD Inc................................................................................ 33................. 373 PHD Inc................................................................................ 41................. 389 Polyconn..in ............................................................................ 45................. 347 York, PA – Rich Freeh, CEO of RG Group, headquartered York, PA, announced today the acquisition Polyconn.............................................................................. 32................. 370 Power Valve U.S.A............................................................... 20................. 337 of Morse Fluid Technologies in Ramsey, New JerseyPower on June 7, 2018. Valve U.S.A............................................................... 33................. 372 Premier Thermal Solutions/NITROSTEEL LLC...... Inside Front................. 318 Premier Thermal Solutions/NITROSTEEL LLC.....................29................. 356 Morse Fluid Technologies, founded in 1970 is a leading provider of fluid Corp.. processing and conveyance components and application SC Hydraulic Engineering .......................................... 14................. 330 SC Hydraulic Engineering Corp............................................ 34................. 376 Schunk Inc............................................................................. 5................. 322 engineered solutions. MFT has established long-term strategic distribution partnerships with world-class manufacturers for the me Schunk Inc........................................................................... 29................. 355 Schunk Inc........................................................................... 41................. 390 device and life science, biopharmaceutical, semiconductor, high purity and water filtration markets, Smith Systems Inc............................................................... 14................. 329 Systems Inc............................................................... 28................. 349 as well as factory automation and material handling.Smith MFTSwivels...................................................................... has a rich history of providing key global41................. 391 Super Wilkes & McLean Ltd........................................................... 11................. 327 customers with consulting and supply chain solutions ranging from product concept, market Wilkes & McLean Ltd........................................................... 31................. 363 Yates Industries Inc............................................................... 1................. 320 Yates Industries Inc............................................................. 32................. 369 studies, FDA validation, focus and advocacy groups, packaging and sterilization. Yates Industries Inc............................................................. 41................. 392 Youli-America...................................................................... 11................. 326 Youli-America...................................................................... 29................. 357

RG Group, a group of distribution and manufacturing companies that has been designing and delivering motion-control and fluid-handling products and solutions For immediate release for over 60 years, has acquired Morse Fluid Technologies (MFT). Founded in 1970, MFT, 7, 2018 components and based in Ramsey, New Jersey, provides fluid processing andJune conveyance application-engineered solutions. RG Group’s headquarters is located in York, PA, with stores, branches and service areas in seven different states (PA, NY, NJ, DE, MD, WV, VA).

RG Group Acquires Morse Fluid Technologies

RG Group • www.rg-group.com

NEW PIRTEK NORFOLK OWNER

PIRTEK Norfolk serves a broad base of clients that includes military, seaport, and airports. The PIRTEK franchise, the only hydraulic hose service company operating in the port city, has been at 5760 Northampton Blvd, #104, Virginia Beach, VA, for about 10 years. The new owner, Jeff Ohstrom, who worked in corporate America for over 25 years, will seek growth by providing excellent service to customers. When a hydraulic hose fails on a piece of equipment – idling manufacturing or construction operations – a PIRTEK technician will arrive on site to make the repair and get things running again. PIRTEK • www.pirtekusa.com

Rich Freeh, President and CEO of RG Group, commented, “The combination of Morse Fluid Technologies and RG Group is a perf Ad • Product Spotlight • Literature Review

our goal of providing technical trusted expertise in our target markets to our premier customers. This really strengthens our ability

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