Fluid Power Journal January/February 2011 by Innovative Designs & Publishing, Inc.

Winter Literature revieW

| Product SPotLight on cyLinderS

EvAluAtIng

January/February 2011

pre-IFpe ISSUe

HydroStatic transmission system

pumpS

pg.36

rePleniSh PumP

Servo PumP

An IntroductIon to

Slip-in

Cartridge ValVes

pg.42

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contents January/February 2011 | Volume 18 | Issue 1

Features

8 10 16 19 30 New Hybrid Technology in Use By Eaton

Vacuum Law By Daniel Pascoe Vacuforce, Inc.

Another Way to Increase Hydraulic System Efficiency

“I Make America” Campaign Promotes U.S. Manufacturing Jobs

By Brendan Casey

Departments 04 12 13 14 18 20

Notable Words Math Teasers All About Air Professional Development Executive Profile Pre-IFPE Information

32 35 38 44 45 53 53

Product Spotlight Calendar of Events Literature Review Product Review Association News In Memoriam Classifieds

use it or lose it By Dan Helgerson, CFPAI, CFPAJPPCC, CFPMT, CFPCC, CFPS, Cascade Steel Rolling Mills, Inc

36 42 Evaluating Hydrostatic Transmission System Pumps

An introduction to Slip-In Cartridge Valves: Part 1

By Dave Ebert, Product Manager, Parker Hannifin Corporation, Hydraulic Pump Division

By Jim Popovich

Official Publication of The International Fluid Power Society

Circle 103

NotableWords Publisher Innovative Designs & Publishing, Inc. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 | Email: AskUs@ifps.org www.FluidPowerJournal.com

New Trends:

Energy Saving in Pneumatic Systems

Photo by: Todd Umholtz

Energy conservation has been much talked about lately in the media, the government, and at the water cooler. Lean manufacturing is also a popular topic these days, as are any ways to increase productivity, reduce costs, and increase profitability. One topic that has historically been overlooked is the cost of compressed air in a facility. Studies conducted over the years by SMC Corporation of America have suggested that, of the energy consumed by a typical factory, 20% goes to the production of compressed air. Of that 20%, it’s often the case that at least 30% of that energy is wasted by leaks. Detecting and correcting leakage would seem to be of significant benefit, both in reduced operational Jon Jensen, costs and in increasing environmental responsibility, SMC Corporation of America, so why does a typical factory still spend 30% of the 2011 IFPS President energy used to compress air on leaks? The answer is that leak detection is a costly and time-consuming maintenance activity, both in labor costs and in equipment required. The typical method has been to employ an ultrasonic leak detector, essentially pointing it at every component, and listening for leaks. In a busy factory, this is difficult at best and only effective if done on a regular basis. This method also calls for checking numerous components that are actually NOT leaking. Emerging technology such as SMC’s Automatic Leakage Detection System (ALDS) is able to quantify the amount of leakage on a machine and also define which branch of the system is actually leaking. Imagine the benefits if maintenance personnel can easily determine that there’s a leak to fix and be directed to the component that requires attention. Not only will there be an increase in productivity, but leaks will be addressed before they have a chance to eat up the profits! Sound good to you? It certainly does to me. In today’s competitive marketplace, any opportunity to increase productivity, reduce costs, and increase profitability is well worth exploring. Employing new technologies such as the ALDS is only part of the picture, however. It is still important to not overlook the basics. No matter how cutting-edge the technology is, or how “automatic” the processes become, there is still a need for qualified, competent individuals to design, install, and operate fluid power machinery. One initiative that the International Fluid Power Society is currently working on is a “Best Practices” manual, which will contain numerous recommendations on how to design, build, install, operate, and maintain efficient fluid power systems. After all, if things are done correctly in the first place, energy conservation should take care of itself. During my tenure as president of the IFPS, I hope to raise awareness of energy conservation while stressing the importance of fluid power certification, education, and training. I am looking forward to the publication of the “Best Practices” manual and hope to see continued interest in improving the skills of our valuable industry professionals. Here’s to a productive and peaceful 2011!

January/February 2011

Associate Publisher: Marc Mitchell Art Director: Quynh Vo Editor: Kristine Coblitz VP Operations: Lisa Prass Account Executive: Bob McKinney Accounting: Donna Bachman, Debbie Clune Operations Assistant: Tammy DeLong Circulation Manager: Andrea Karges International Fluid Power Society 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 | Fax: 856-424-9248 Email: AskUs@ifps.org www.ifps.org 2011 Board of Directors President & Chairperson Jon Jensen, CFPPS, CFPECS, CFPAI SMC Corporation of America Immediate Past President Rickey L. Rodeffer, CFPMT, CFPS, CFPMIH, CFPAI The Boeing Company First Vice President Patrick J. Maluso, CFPMHM, CFPS, CFPAI Western Hydrostatics, Inc. Vice President Education James F. Simpson, CFPS, CFPMM, CFPAI Nusim Assoc. Fluid Power Consultant Treasurer Tom Blansett, CFPS, CFPAI Eaton Corporation Vice President Membership & Chapter Support George Bufink, CFPMMH, CFPAI American Electric Power - retired Vice President Certification Wayne C. Farley, CFPMMH, CFPAI American Electric Power Vice President Marketing & Public Relations Mark Perry, CFPHS - Fitzsimmons Hydraulics Directors-at-Large Justin Sergeant, CFPS - Open Loop Energy, Inc. Bismarck (Bill) Castaneda, CFPHS - Automation Tech, Inc. Jeremiah Johnson, CFPHS - Caterpillar, Inc. Samuel Skelton, CFPPS, CFPAI - SMC Corporation of America Jean Knowles, CFPS, CFPE - Spencer Fluid Power, Inc. A subsidiary of Applied Industrial Technologies Marti Wendel, CFPS, CFPE - The Paquin Company, Inc. L. David Ruffus, CFPAI, CFPMHM, CFPMHT Georgia Power Company Richard Bullers, CFPPS - SMC Corporation of America Michael Anderson, CFPS - Motion Industries Bill Jordan, CFPMHM, CFPAI - Altec Industries Dan Helgerson, CFPS, CFPPMT, CFPAI - Cascade Steel Rolling Mills, Inc. Rance Herren, CFPS, CFPCC - National Oilwell Varco Honorary Directors Robert Firth John Groot, CFPPS Raymond Hanley, CFPE/AI-Emeritus Robert Sheaf, CFPAI, CFPE, CFPMM, CFPMT, CFPMIT, CFPMMH, CFPMIH, CFPECS IFPS Staff Executive Director: Donna Pollander Certification Manager: Sue Tesauro Communications Manager: Adele Kayser Membership Coordinator: Sue Dyson Certification Coordinator: Connie Graham Certification Coordinator: Diane McMahon Administrative Assistant: Beth Borodziuk Bookkeeper: Diane McMahon Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published bi-monthly with four supplemental issues, including a Systems Integrator Directory, Off Highway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to accept or reject all advertising material and will not guarantee the return or safety of unsolicited art, photographs or manuscripts.

HP Series - NFPA, High-Pressure Hydraulic Cylinders (1 ½” - 20” Bore Sizes) (1 ½” to 24” Bore Sizes)

LH Series - NFPA, Low-Pressure Hydraulic Cylinders (1 ½” - 6” Bore Sizes) (1 ½” to 6” Bore Sizes)

IHP Series - Metric, High-Pressure Hydraulic Cylinders (40mm - 500mm Bore Sizes)

(40mm to 500mm Bore Sizes)

PENINSULAR C Y L I N D E R C O. MH Series - NFPA, Heavy Duty Steel Air Cylinders (1 ½” - 24” Bore Sizes) (1 ½” to 20” Bore Sizes)

Instant 2-D Flat Line Drawings

LM Series

Instant Solid CAD Downloads Instant Part Numbers Fast Simplified Ordering & Quotes

- NFPA, Medium Duty Aluminum Air Cylinders (1 ½” - 12” Bore Sizes) (1 ½” to 12” Bore Sizes)

IMH Series - METRIC, Heavy Duty Steel Air Cylinders (32mm - 320mm Bore Sizes) (32mm to 320mm Bore Sizes)

ILM Series - METRIC, Medium Duty Aluminum Air Cylinders (32mm - 320mm Bore Sizes) (32mm to 320mm Bore Sizes)

Circle 104

Circle 105

Fluid Power

Success

Story

New Hybrid Technology in Use

aton Corporation’s Hydraulic Launch Assist™ (HLA®) technology is designed to improve both the fuel efficiency and overall operating economy of vehicles with “stop-and-go” duty cycles by capturing braking energy and then using it to help accelerate the vehicle. The company supplied prototype HLA systems for 12 refuse trucks built on Peterbilt chassis as part of a test and evaluation program funded by the Houston Advanced Research Center (HARC) in Texas. While the Texas climate is ideal for hot-weather testing in near-sea level conditions, the development program also required data from a cold, high-altitude location. The City of Denver is a leader in the application of “green” technologies including bio-diesel and hybrid vehicles, so arrangements were made to supply one of the prototype vehicles to the City of Denver. The Challenge The City has very aggressive goals for reducing emissions and moving toward sustainable energy sources like bio-diesel. Like all government entities, Denver also has a mandate to minimize both the operating and life cycle costs of its vehicle fleet. For its part, Eaton hybrid development team needed real-world data on the interaction of the HLA system with the vehicles Anti-Lock Braking System (ABS) on snow and ice.

Denver in 2008 and immediately went into service. Denver’s refuse collection trucks average 8,400 miles per year with an average fuel efficiency of 2.3 miles per gallon. The trucks are operated year-round, providing extensive data on HLA system performance under severe cold, and on the integration with the truck’s ABS system on snow and ice. The Results The City estimates that the HLA-equipped truck has achieved a 25% fuel economy improvement. This falls in line with a goal strongly supported by Denver Mayor John Hickenlooper’s Greenprint Denver Initiative. The City also anticipates a significant improvement in brake life because the HLA system recovers and stores most of the kinetic energy usually absorbed

by the brakes. This expectation is supported by the data from the trucks being used in Texas. A non-hybrid truck typically requires brake replacement every three to four months at an average cost of $2,000. The integration of the HLA technology and ABS systems has performed flawlessly through a severe Colorado winter, providing one of the last confirmations required before putting the heavy-duty version of the HLA system into production. The HLA has been in production since October 2009 with several dozen cities enjoying the benefits of this hybrid system.  For more information, contact Robert Golin, Eaton’s

Hydraulic Group, Tel: 952-937-7312 or e-mail: robertygolin@eaton.com.

We anticipate an annual reduction in excess of 1,600 gallons of fuel compared to our non-hybrid fleet of similar vehicles – Nancy Kuhn, Fleet Administrator, City of Denver Public Works Fleet Maintenance Division

The Solution A Peterbilt Model 320 HLA hybrid-hydraulic refuse collection truck was supplied to the City of

 Fig. 1

 Fig. 3  Fig. 2 8

January/February 2011

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Circle 106

Vacuum Law By Daniel Pascoe

Vacuum is a pressure condition and can be defined as a known volume of air under a lower pressure than the air surrounding it. Therefore, if you generated a vacuum condition inside a vacuum vessel, the air on the outside of the vacuum vessel is higher than that on the inside. Consequently, if you had a small leak in the vacuum vessel, air “rushes” into this void to equalize the two pressure areas. Simple enough to visualize. One of the more confusing and misunderstood vacuum problems facing engineers is how to compensate for leakage in a vacuum system. Very much like the leak on the vacuum vessel, how do you correctly size a larger vacuum pump to compensate for the leakage and enable the system to maintain a vacuum level of choice rather than a consequence? Fig 1 shows a simple vacuum system comprised of a compressed air vacuum generator, tubing between the vacuum generator and vacuum cup, and a vacuum gauge. The product being handled is a small cardboard box that has a leak due to the porosity of the cardboard material. How do you calculate the size of vacuum generator that will create a higher vacuum level than that being experienced? If the vacuum generator is capable of 10 scfm maximum vacuum flow, a maximum vacuum level of 27"Hg, and the vacuum level being generated is only 15"Hg, it is

because air is being drawn into the system through the cardboard box. Therefore, if you want to create a vacuum level of 24"Hg, what size vacuum generator do you need to overcome this leakage? Boyles Law can be used to determine this larger vacuum generator. More details concerning this law can be found at http://en.wikipedia.org/wiki/Boyle’s_law. Boyles Law states that P1 x V1 = P2 x V2 where the following is applicable: P1 - The existing pressure (vacuum level) P2 - The pressure needed (desired vacuum level) V1 - The volume of vacuum flow produced by the current vacuum generator V2 - The volume of the larger vacuum generator needed

IMPORTANT

– The vacuum level MUST be in an absolute measurement. Therefore, the following applies:

P1 - 15"Hg(a) (30"Hg-15"Hg) P2 - 6"Hg(a) (30"Hg-24"Hg) V1 - 10 V2 - ? V2 is what we want to know. Transpose this formula and you have the calculation shown in Fig 1. As the calculation demonstrates in Fig. 1, the vacuum generator needs to increase to 25-scfm vacuum, which is a factor of 2.5 compared to the original 10-scfm unit. This simple calculation removes the guesswork and indeed unnecessary cost often associated with this type of improvement exercise. This article is intended as a general guide and as with any industrial application involving machinery choice, independent professional advice should be sought to ensure correct selection and installation.

P1 V1 = P2 V2 V2 = P1 V1 P2 V2 = 15 x 10 6 V2 = 25 Fig. 1

Daniel Pascoe is general manager of Vacuforce Inc., manufacturer and distributor of vacuum components and systems for industry in North America. He can be reached via the Vacuforce Web site at www.vacuforce.com or directly at dpascoe@vacuforce.com. Circle 107 10

January/February 2011

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Circle 108

Mathteasers New Problem: Piping A pump is delivering a flow rate of 125 lpm (liters-per-minute). If the flow rate in the pressure line must not exceed 8 m/s (meters / second), what would be the smallest acceptable ID allowed?

Previous Problem: Hydraulic Pump Illustration: John Spisak

A 4-cir hydraulic pump is operating at 1200 psi and delivers 28 gpm at a speed of 1800 rpm. It has a 25-hp prime mover (electrical motor). Please find the mechanical efficiency of the hydraulic pump? __________%

Torque Theoretical:

T = Cid x psi/ 2Π = T = 4 cid x 1200 psi / 6.28 = T = 764.33-lb-in With Professor P.V. Btfsplk

The teaser is posted on the IFPS Web site (www.ifps.org) and also printed in the Fluid Power Journal. Submit your information via the Web site, or fax it to 856-424-9248 attn: Donna Pollander. Anyone who submits the correct answer before the deadline date will have his/her name printed in the Society Page newsletter and in Fluid Power Journal. The winner will also be entered into a drawing for a special gift.

Mechanical Efficiency:

TT/ TA x 100% = 764.33 lb-in / 875.3473 lb-in x 100 = ME = 87.317%

Torque Actual:

T = hp x 63,025 / rpm T = 25 x 63,025 / 1800 = T = 875.3473-lb-in

NOTE: In the November/ December “Hydraulic Pump” problem, a “5-cir hydraulic pump” should have been a “4-cir hydraulic pump.”

One company. Three technologies. Unlimited ideas. At API Heat Transfer, we start by offering a wide range of products for the fluid power market – including Basco® shell and tube, Airtech® air-cooled, and Schmidt® plate heat exchangers. Then, whether you need a standard unit or custom solution, we’ll take the time to find the best performing, most efficient heat exchanger for your application. apiheattransfer.com

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January/February 2011

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ALL aboutair

GREEN AIR

he use of compressed air needs a new approach. Almost every manufacturing operation would benefit from a compressed air specialist who reports to the general manager. If the general manager were reminded of the amount of waste in the cost of compressed air, real and effective changes would surely follow. Global economy and competition dictates survival of the fittest to the international manufacturing community. The international explosion of knowledge, transportation, and the capability to manufacture goods or provide services without geographic boundaries changes the game. The compressed air system has many possible improvements. Those who have compressor experience and expertise may know what won’t work and why, but consider the following: 1. Intake Filter • If most of the “junk” in compressed air is ingested, would an intake filter with the same filtration used in a (HEPA filter) vacuum cleaner keep most or more of that out? • On compressed air systems, would a bag house approach clean the air well without undue restriction? 2. Compressor • There have been some recent interesting comments about variable speed drives for compressors where some compressors “unload” and free wheel when top pressure is achieved. The variable speed drive, similar to cruise control on an automobile, might only use the power to do work. • Would a larger fly wheel benefit rotary compressors with increased momentum? • Would a hybrid power supply for compressors move electrical demand off prime time? 3. Cooling and Transport • The cooler temperature below ground offers removal of heat from compressed air without power requirement. • Oversized plumbing slows the air for better cooling and much less pressure drop. 4. Condensate and Debris Removal • A timed drain valve will discharge condensate with good access. 5. Ready Air • The underground plumbing may be under the building foundation, parking lot, walkway, lawn, or any combination. • Generously oversized subterranean plumbing provides a reservoir effect and better cooling. • Exposure above ground prior to usage will warm the cool compressed air and pipes. As the air enters the work area after steps 1 through 4, it should be slightly cleaner and dryer with less pressure lost at lower cost than most systems. Some of this compressed air may be used as is. Deal with other requirements as needed.

www.ifps.org | www.fluidpowerjournal.com

by Thomas W. Kreher, CFPPT Applied Pneumatic Controls, Inc., OIL SMOKE® www.applied-pneumatic.com Circle 110 January/February 2011

Professionaldevelopment

Get Competent to Work Safe: A Tale of Two Sites Taking the Mystery out of Competency In the business of safety, we talk about competency and use the term “competent person.” OSHA refers to and requires competent persons in several of its standards and defines the term as “one who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them” [29 CFR 1926.32(f)]. Yet many managers, supervisors, and leaders find it difficult to know how to apply this definition. Looking at the two primary components (capability to identify hazards and authority to correct them) helps clarify the definition. We typically train employees to do the tasks required to do their work and test to make sure they have the required knowledge and demonstrated ability. This is how most companies determine technical competency. Hazard recognition and control is sometimes part of the training. We then assume that employees know they have the authority to control the hazard or stop the work if conditions are unsafe. However one variable is missing: the willingness to take responsibility.

Two Sites, One Missing Factor The willingness to take personal responsibility is strongly linked to a person’s values and their acceptance of accountability. This becomes clear when considering the comments made recently by workers at two work sites. At the first site, employees said “I got bit by a spider and they asked me if I could have prevented the bite! How am I supposed to know when a spider is going to bite my leg?” “My boss asked me the other day how I got poison ivy. How can I stay out of poison ivy when I’m tromping through tall grass to get to my work?” “We’re in such a hurry to get the work done around here that I don’t have time to put all that stuff away off of my truck. It won’t hurt anyone here on the dock.” At a second site, we heard employees say “It doesn’t take long to put everything back where it goes around here – maybe an extra five or ten minutes at the end of the day. I don’t want to have to worry about tripping over tools and materials the next day, and I sure don’t want my buddies to get hurt.”

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January/February 2011

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Creating the Competent Mindset Making a jobsite safe requires a specific goal: nobody gets hurt. The strategy to reaching that goal is to recognize and control hazards. It’s like planning a trip across country in a car or plane. First you choose a destination (goal) and then map the best way to get there (strategy). One way to describe a competent person is one who demonstrates through their actions and behaviors those competencies required to be successful at a task. If the task is to prevent your own and others’ injuries, then to be a competent person, you need to know what to do to prevent injuries, recognize what causes them, and want to do what it takes to work safe. In other words, people around you perceive that you are mentally positive about safety and physically demonstrate your belief. Zig Ziglar, a great motivator and thinker, said, “Whether you think you can or think you can’t, you’re right.” Can you be a competent person? Certainly. Use the following questions to help you self-assess where you are with regard to being a “competent person”: • What have I done to make sure that I understand the technical knowledge and skills required for my work? • What do I know about the hazards associated with my work and what else do I need to know more about? • What assumptions do I make about the safety of the work I do? Am I using my opinion or facts? • How am I using my authority and responsibility for safely performing my work? • What questions should I be asking my manager, supervisor, or leader so I can be recognized as a competent person? These are only a few of the questions you can ask yourself to determine the strengths you have as a competent person. You may find some areas where you want to increase you knowledge, skills, and abilities. By starting with yourself, you can determine how competent your work site is.

By Carl Potter, CSP, CMC and Deb Potter, PhD, CMC. Carl and Deb Potter work with organizations that want to create an environment where nobody gets hurt. As advocates of a zero-injury workplace, they are speakers, authors, and consultants to industry. As a general aviation pilot, Carl enjoys infusing aviation safety principles into his workplace programs. For information, contact them at Potter and Associates International, Inc. 800-259-6209 or www.carlpotter.com.

K AC ST OW AR N K UL VES OC OD L ST M VA IN

“I had to work in an area today that is usually infested with spiders and insects. I heard them talk about the new repellant at the safety meeting last week, so I went by the storeroom and got some. It worked well. I didn’t get any bites, and I’m glad I listened to the guy at the meeting.” “We were getting ready to do a new job and I asked my supervisor if he thought there was poison ivy in the tall grass. We weren’t sure. He had us spray the area and we went back the next day and did the work. Some of the guys on my crew get poison ivy easily, and we didn’t have any problems this time. It helps to take a little extra time to spray.” It’s not hard to recognize the difference in the mindsets at these two work sites. Did the hazards (spiders, poison ivy, and poor housekeeping) require highly technical skills? Probably not. Were the employees authorized to deal with these types of hazards that can cause injury or illness? Without a doubt. What was the difference? Sure, leadership and company culture are factors; however, the primary variation here is the degree to which workers are willing to take personal responsibility for making the workplace safe for themselves and others. It’s not hard to figure out which site most people would choose as their workplace.

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Circle 113 www.ifps.org | www.fluidpowerjournal.com

January/February 2011

Another Way to Increase

Hydraulic System Efficiency

n the current trend of increasing energy costs, which appears to be underpinned by big-picture issues such as peak oil and carbon emission reduction, there is a growing awareness of the need to make hydraulic systems more efficient.

The three obvious ways of doing this are 1. Using components with higher native efficiency (for example, a piston pump instead of a gear pump) 2. Minimizing the use of energy-loss devices, such as flow controls, pressure reducing valves, and even proportional valves 3. Designing the circuit so that energy is not consumed when work is not being done (for example, unloading the pump between cycles or employing load-sensing control)

But there’s also another way to increase the overall efficiency of a hydraulic system: Specify a better oil. Hydraulic oil is a lubricant and a power transfer device. To be most efficient in its role as a power transfer device, hydraulic oil needs high bulk modulus (high resistance to reduction in volume under pressure) and high viscosity index (low rate of change in viscosity with temperature). As an analogy, consider the tension on a vee belt. If it is out of adjustment, the belt will slip. The result is a higher percentage of input power wasted to heat. This means less power is available at the output to do useful work. In other words, the drive becomes less efficient. A similar situation can occur with hydraulic oil. Change in its bulk modulus and/or viscosity can affect the efficiency with which power is transferred in the hydraulic system. As I have explained in previous articles, the perfect hydraulic fluid for transmission of power would be infinitely stiff (incompressible) and exhibit a constant viscosity of around 25 centistokes regardless of its temperature. Such a fluid does not exist. Bulk modulus is an inherent property of the base oil and can’t be improved with additives. But viscosity index (VI) can be improved by using high VI base stocks such as synthetics and/or by adding polymers called Viscosity Index Improvers to the formulation.

January/February 2011

Viscosity Index Improvers were first used to make multi-grade engine oils in the 1940s. These days, this common and well-tested technology is used to make high VI oils for other applications, including automotive transmission fluids and manual transmission gear oils. However, the VI improvers used in oils for the above applications are not typically shear stable when used in modern hydraulic systems. But recent advances in VI improver technology means that mineral hydraulic oils with a shear-stable viscosity index in the 150 to 200 range are now commercially available. While this may be good to know, how can these high VI oils improve the overall efficiency of a hydraulic system? Well, within the allowable extremes of viscosity required to maintain adequate lubricat-

ing film thickness for hydraulic components, there’s a narrower viscosity range where power losses are minimized, and therefore, power transfer is maximized. By maintaining the oil’s viscosity in this optimum range, machine cycle times are faster (productivity is increased) and power consumption (diesel or electricity) is reduced. So using a higher VI oil means the hydraulic system will remain in its power transmission “sweet spot” across a wider operating temperature range. You could think of this as similar to installing an automatic tensioner on the vee belt drive we talked about earlier to maintain optimum power transfer conditions. The results of field trials conducted by a manufacturer of shear-stable VI improvers1 have demonstrated significant improvement in overall efficiency—and real economic benefit to the hydraulic equipment end-user. In one trial, the performance of a 40-horsepower compact excavator was evaluated using an all-seasons 142 VI “baseline” oil and compared to the performance of the same machine using a 200 VI “test” oil.

Compact Excavator

Units

142 VI

200 VI

Hours of Work per Drain

Hours

1000

Hydraulic Fluid Volume

Gallons

Hydraulic Fluid Price

$/Gallon

9.00

18.00

Hydraulic Fluid Cost

99.00

198.00

-$99.00

Trench Length in 1000 Hours

Yards

19970

22830

2860

Time to Dig 20000 Yards

Hours

1001.5

876.0

125.5

Labor/rental Cost per Hour

$/Hour

75.00

Labor/rental Cost for 20000 Yards

75112.67

65703.02

$9,409.65 245.5

Fuel Consumed for 20000 Yards

Benefit

1836.5

1591.1

Fuel Price

$/gallon

3.15

Fuel Cost

5785.12

5011.93

$773.19

Overall Costs/Savings

Total $

80996.79

70912.96

$10,083.84

Fig. 1: Cost/benefit analysis of changing to 200 VI shear-stable hydraulic oil1 www.fluidpowerjournal.com | www.ifps.org

The test procedure was as follows: Run baseline data with 142 VI oil: 1. Start with new air filter and fuel filter. 2. Top off fuel to fill neck at start of test. 3. Trenching blade width to normal depth. 4. Dig trench for seven hours. 5. After seven hours, record fuel to refill. 6. Measure trench width, depth, and length. 7. Repeat steps 2-6 with second operator. 8. After baseline established, change oil and filter, run for 2 hours, and repeat oil and filter change with 200 VI oil. 9. Repeat steps 2 through 7. The higher VI test oil demonstrated the following advantages over the baseline fluid: • 15.4% improvement in “Fuel Economy” - cubic yards of dirt moved per gallon of fuel consumed. • 14.3% improvement in “Productivity” cubic yards of dirt moved per hour. To assign a value to these performance gains, a spreadsheet was developed to calculate an owner’s variable costs over the 1,000-hour drain interval recommended by the excavator manufacturer. The following assumptions were made: • All seasons baseline oil cost $9 per gallon and the 200 VI test oil $18 per gallon. • Labor and equipment rental cost of $75 per hour. • Diesel cost of $3.15 per gallon.

From extrapolating the results of the trial, it was determined that with the baseline oil, the excavator could dig approximately 20,000 yards of trench in 1,000 hours. And the same amount of trench could be dug in 874 hours with the 200 VI test oil. No value was assigned to the additional 126 hours the machine owner would have to undertake additional work. Based on the field test results and the assumptions stated above, replacing the 142 VI all seasons oil with 200 VI oil would save the machine owner $10,000 every 1,000-hour drain interval (Fig. 1). When filled with a 200 VI oil, the machine tested does more work and uses less fuel; its overall efficiency is significantly improved. Of course, there are many variables that can influence the performance of a hydraulic machine. But the efficiency gain which may be achieved by switching to a high VI oil is something every savvy machine designer and hydraulic equipment user should be aware of.

Circle 114

References: 1 Gregg, D., Herzog, S.N., “Improving Fuel Economy and Productivity of Mobile Equipment through Hydraulic Fluid Selection: A Case Study” NCFP Ι08 – 2.4, IFPE March 2008, Las Vegas, NV, USA

About the Author

Brendan Casey has more than 20 years experience in the maintenance, repair, and overhaul of mobile and industrial hydraulic equipment. For more information on reducing the operating cost and increasing the uptime of your hydraulic equipment, visit his Web site: www.InsiderSecretsToHydraulics.com. Circle 115 www.ifps.org | www.fluidpowerjournal.com

January/February 2011

ExecutiveProfile

profile data Timothy White, S, HS, PS, ECS, IHT, PT, MHT, MT, IHM, PM, MHM, MM, MIH, MIP, MMH, CC, maintains production equipment for Boeing Corporation. His duties include troubleshooting and repairing all mechanical aspects of both production and process machinery, including presses, lathes, mills, tank lines, and material-handling equipment. He currently holds every certification that the IFPS offers except Accredited Instructor and Certified Engineer. Timothy White

When and where did your career in the fluid power industry start? I started my fluid power career as an apprentice at Puget Sound Naval Shipyard. My career progressed into ultra-high pressure water blasting where I was responsible for maintaining the pumps and recovery systems. I eventually left there to work in field service for a water blasting company. Shortly after I started, we found out that my wife was pregnant and decided that being on the road was not a good idea. I then moved to the Boeing Company.

What is the most memorable moment in your fluid power career and what did it teach you? The most memorable moment for me came when I was given the opportunity to travel to Philadelphia, Pa., to attend the International Fluid Power Society (IFPS) 50th anniversary celebration. I was asked to speak during the Certification Committee meeting about why I chose to become certified through IFPS. It was pointed out during that meeting that I am one of only 20 people involved with IFPS to hold all certifications. It was further noted that I am the only maintenance person to hold that distinction.

What do you feel is the most important achievement in the fluid power industry? I have never really thought about achievements in the industry. I guess as a maintenance person, I would have to say ease of system maintenance, efficiency, and system reliability. Making systems easier to work on translates into less downtime and higher production rates for our customers.

How and why did you get involved in the IFPS? I got involved with the IFPS as a way to increase my knowledge and skills. I went to an Intermedi-

January/February 2011

ate Hydraulics class at the Boeing Company and the instructor (Rickey Rodeffer, IFPS 2010 president) talked about the IFPS. I decided that I would check it out and started studying for the IFPS Industrial Hydraulic Mechanic certification.

Why would you encourage industry professionals to join the IFPS? I would recommend that industry professionals join the IFPS as a way to network with other industry professionals. There are great people with a tremendous amount of knowledge for IFPS members to tap into.

What have you personally gained by being a part of IFPS and how has it helped your career? I have the opportunity to partner with other industry professionals and expand my own personal knowledge base of maintenance practices and troubleshooting skills. I have the ability to learn that other industries have some of the same maintenance issues that I experienced and I can learn new methods that will improve my own skills.

Where do you see the fluid power industry heading in the next 10 years? I am not sure where the industry is headed, but I am excited to see where it may go and be along for the ride.

Timothy can be reached at timothy.m.white3@boeing.com

How would you describe your IFPS certification journey? As exciting and challenging. I obtained most of my certifications through self-study. I would download the study guides and when I felt I was ready, I would let Rickey Rodeffer know so that he could schedule me for a test event.

Why did you decide to become IFPS certified? Originally I decided to become certified for the increased knowledge. Shortly after I started getting my certifications, the recession started and talks of downsizing were happening. I decided that I wanted to get as many certifications as I could. I figured that if I got laid off, the certifications would help me get a new job and Iâ&#x20AC;&#x2122;d be able to support my family. When it became apparent that I would not be laid off, my reasons changed again. I then wanted to become the first Master Tech at the Boeing Company. Some others beat me to that. I then decided that I wanted to be the first non-salary employee to become a Fluid Power Specialist. I accomplished that. Now I just take any new certifications that are offered.

Have your IFPS certifications helped you in your current job? Yes, they have. I feel that the knowledge I have gained from the certification process has helped me become better at repairing the machinery I work on. It has also allowed me the opportunity to start teaching. I have been selected to start teaching in house pneumatic and hydraulic classes.

Would you recommend other professionals to become IFPS certified? I feel that the IFPS is important because by being certified it shows prospective customers and employers that we have taken the initiative to gain more knowledge. www.fluidpowerjournal.com | www.ifps.org

“I Make America” Campaign Promotes U.S. Manufacturing Jobs

he Association of Equipment Manufacturers (AEM) and Mike Rowe, creator and host of Discovery Channel’s “Dirty Jobs,” joined forces in Washington, D.C. in September 2010 for the launch of “I Make America,” a national grassroots campaign to promote U.S. manufacturing jobs through infrastructure investment and passage of export agreements. Infrastructure investment and export agreements are proven ways to create and sustain jobs for U.S. workers. According to a recent poll conducted by Clarus Research, a majority of all voters (53%) said they think “worse” of the economic stimulus package, when they found out that only 3% of its funding was dedicated to rebuilding highways, roads, and bridges. Yet, a strong majority (66%) believes “Given current economic conditions, it’s a good time to build and repair America’s roads and bridges.” “America’s infrastructure is the connective tissue that keeps society out of the ditch,” said Mike Rowe, an advocate of the trades and founder of the Web site www.mikeroweworks.com. “Our roads, railways, runways, and the stuff we can’t always see, are falling apart around us. Fixing the infrastructure is a job that will have no end, but if we don’t get started, it’ll be the end of us.” Since 2001, more than 4.7 million manufacturing jobs have been lost. “I Make America” is a resource for workers in the manufacturing industry, as well as the businesses that rely on them and the communities they support, to send a message to Congress that we need new manufacturing policies that will create badly needed jobs now. The message of “I Make America” is that America needs a new manufacturing policy that creates jobs by doing two fundamental things: · Generating economic activity by rebuilding and modernizing America’s infrastructure—roads, bridges, sewer, clean water, and flood control systems · Helping our farmers and manufacturers create more jobs in the U.S. by exporting their products to new markets around the world “We need to drastically increase American manufacturing jobs so our economy can compete with other countries and our equipment manufacturers are able to prosper and grow right here in the United States,” said AEM President Dennis Slater. “Until these things are done, America’s economy will suffer and our competitive position in the world will be threatened.” The “I Make America” Web site (www.imakeamercia.com) highlights the disproportionate job losses in the equipment-manufacturing sector and related industries and provides facts on benefits to American prosperity from supporting policies that protect and grow this industry. Additionally, short videos from employees and small business owners around the country tell real-life stories of how manufacturing affects the national economy at www.adayinamericanlife.com.

New! 100R8 Hydraulic Hoses Ideal for High Pressure Hydraulic Applications Involving Hydraulic Tools, Lubrication Lines and Man Lifts. SerIeS PF628NC has a seamless polyester inner tube and an orange non-conductive, non-pin pricked abrasion resistant polyurethane cover. SerIeS PF628 has a seamless polyester inner tube and a black highly abrasion resistant polyurethane pinpricked cover. Both hoSeS are made with Aramid fiber reinforcement with a highly abrasion resistant polyurethane cover. Twin or multi-line versions are available upon request. Available in ID sizes 1/4”, 3/8”, 1/2” and 3/4”. Packaged in 250 ft. reels & 50 ft. box lengths.

Circle 117

AEM President Dennis Slater with Mike Rowe of “Dirty Jobs” show

For more information: The Association of Equipment Manufacturers (AEM) is the North American-based international trade group providing innovative business development resources to advance the off-road equipment manufacturing industry in the global marketplace. AEM membership comprises more than 800 companies and more than 200 product lines in the agriculture, construction, forestry, mining, and utility sectors worldwide. Visit www.aem.org. www.ifps.org | www.fluidpowerjournal.com

Circle 116 January/February 2011

March 22-26, 2011 Las Vegas Convention Center, Las Vegas, Nevada IFPE is the leading international exposition and technical conference dedicated to the integration of fluid power with other technologies for power transmission and motion control applications. Held every three years, the exposition showcases the newest innovations and expertise. The 2011 event will feature:

Get Inspired. Get Connected. Get Moving.

• Over 500 exhibitors • Product concentration areas making it easy for visitors to locate specific products, services, and exhibitors of interest • More than 100 cutting-edge education sessions focusing on the newest technologies, best practices, the latest research and developments, including »» National Conference on Fluid Power »» Innovations Theater »» College-level courses in hydraulics and pneumatics

Current Show Hall:

South Hall (Level 2)

January/February 2011

• Thousands of industry professionals from all sectors of the fluid power, power transmission and motion control industries: »» Aerospace/Defense »» Agricultural Engineering »» Amusement Machinery »» Automotive Mfg./Supplier »» Chemical & Petroleum Processing »» Construction/Mining/Logging »» Distribution »» Electrical Machinery »» Engineering Services »» Factory Automation »» Fluid Power Products »» Industrial Truck Tractor & Stacker »» Instruments, Controls »» Machine Tools »» Material Handling »» Metal Processing »» Off-Highway Vehicles »» On-Highway Vehicles (not autos) »» Plastics/Rubber Working Machinery »» Power Transmission • Co-located with CONEXPO-CON/AGG 2011, the largest international gathering place for the construction industries.

www.fluidpowerjournal.com | www.ifps.org

Conexpo-con/agg and ifpe

overview map

For more information, visit www.ifpe.org

www.ifps.org | www.fluidpowerjournal.com

January/February 2011

South Hall 1-2 South Hall 1-2 Lobby

Aggregates Processing Asphalt Production & Paving Drilling Equipment

Central Hall 3-5

Gold Lot

NOR

Attachments Earthmoving Lifting

Gold Lot Blue Lot Green Lot

D ROA

CON

VEN

CEN ION

TER

DRI

PA R A

North Hall

DISE

IFPE 2011 (co-located event) • Hydraulic • Pneumatic • Power Transmission • Motion Control Engines/Components Industry Services

South Hall 3-4 South Hall 3-4 Lobby

Tires Trucking & Hauling Las Vegas Hilton

Concrete Batch Plants Concrete Production & Paving AGC I.T. & Business Solution Pavilion Heavy Duty Trucks Mixer Trucks Associations Safety & Traffic Attachments Trenching & Shoring Earthmoving Utility Equipment Government Agencies ICON Expo (co-located event) Industry Events Lifting Tires Trucking & Hauling

Hilton Center & Pavilion North Hall Central Hall 1-2 Grand Lobby

ROA

Silver Lot 2

E DES

INN

Information

Silver Lot 3

Bridge Meeting Complex

Central Hall 3-4-5

Show Store

AGC I.T. & Business Solution Pavilion NRMCA International Mixer Driver World Cup

Innovations Center

CONEXPO-CON/AGG Education Program 52nd National Conference on Fluid Power

Central Hall 2

Blue Lot

International Trade Center

Registration Area

Legend

South Hall Lobby

Icon Expo

Silver Lot 4

Green Lot

SWE

NSO

N ST REE

For more information, visit www.ifpe.org

Outdoor Blue Lot Gold Lot Green Lot Purple Lot Riviera Lot Silver Lot 1-2 Silver Lot 3 Silver Lot 4

Purple Lot

C-4000-4499 C-4500-4999 C-5000-7999 GP-50000-52999 L-3000-3999 S-20000-22999 H-30000-32999 L-3000-3999 N-1000-2999 RP-30000-39999 S-9000-12999 S-13000-18999

Booth Number Series Key Indoor Central Hall 1 Central Hall 2 Central Hall 3-5 Green Pavilion Grand Lobby Icon Expo Hilton Center Lobby North Hall Riviera Pavilion South Hall 1-2 South Hall 3-4

South Hall (2nd Level)

South Hall (1st Level)

IFPE (2nd Level)

Construction Challenge

Lift Safety Zone

Intrashow Shuttle

Taxi

Shuttle Bus

Monorail

Internet Kiosks

Food & Beverage

Crane Rodeo

Get Inspired. Get Connected. Get Moving.

Silver Lot 1

Central Hall 1

Grand Lobby

Aggregates Processing Asphalt Production & Paving Attachments Concrete Batch Plants Concrete Production & Paving Drilling Equipment Earthmoving Engines/Components Heavy Duty Trucks Industry Services Mixer Trucks Safety & Traffic Tires Trenching & Shoring Blue Lot Utility Equipment

Silver Lots 1-2 Silver Lot 3 Silver Lot 4 Green Lot

MARCH 22 - 26, 2011 • 9:00 AM – 5:00 PM TUESDAY – FRIDAY • 9:00 AM – 3:00 PM SATURDAY

B-900-999 G-100-499 GL-53000-55999 P-45000-59999 RL-40000-49999 S-500-799 S-800-899 S-19000-19999

CONEXPO-CON/AGG, IFPE AND ICON EXPO OVERVIEW MAP | LAS VEGAS CONVENTION CENTER • LAS VEGAS, USA

Exhibitor Booth Listing (As of November 19, 2010)

Company............................................... Booth

A & A Manufacturing Co., Inc................ 15510 AAH Fluid Power.................................... 13142 ACM Bearings LTD................................. 14543 Adaptall America Inc.............................. 15313 Alliance Plastics..................................... 14558 Amalga Composites, Inc........................ 15646 American Chemical Technologies Inc..... 14049 American Iron & Alloys LLC................... 14956 Ametek APT........................................... 15142 Ametek-Prestolite Motors...................... 13047 Anderson Metals Corp........................... 14018 Anhui Huangshan Chain Transmission Co., Ltd. .............................................................. 16011 API Heat Transfer................................... 13647 APSCO, Inc............................................. 15649 ArcelorMittal Tubular Products............... 13557 ARGOS-HYTOS Inc................................. 13253 Arrow Pneumatics Inc............................ 14547 ASA Hydraulik of America..................... 15332 Ashcroft Inc........................................... 14114 Ashun Fluid Power Co., Ltd.................... 16100 ASM Sensors, Inc.................................. 15144 Assofluid................................................ 16250 Assofluid- Italian Fluid Power Association....... .............................................................. 16250 AST Bearings......................................... 14542 Attica Hydraulic Exchange Inc............... 13542 Auburn Gear, Inc.................................... 15921 Bailey International Corporation............. 14910 Baldwin Filters....................................... 14529 Bearings 2000 Sales Company.............. 14647 Behringer Corporation............................ 13947 Best Metal Products.............................. 15742 Bezares USA.......................................... 15719 Bimal SrL - Haidar, Inc............................ 14629 Blue Ribbon Corp................................... 15147 Bonfiglioli Riduttori S.p.A....................... 15953 Bosch Rexroth Corp............................... 13115

Brand Hydraulics.................................... 14432 Brennan Industries Inc........................... 15000 Brevini.................................................... 15428 Brush Research Mfg. Co., Inc................. 14633 Bucher Hydraulics Inc............................ 15929 Bucher Hydraulics, Inc. (Monarch)......... 15929 Buhler Technologies LLC........................ 14758 BVA Hydraulics...................................... 14857 C&U Americas....................................... 15406 C.Matic SRL........................................... 16251

Cabat Inc................................................ 13949 CANDO Enterprises Inc.......................... 15316 Caplugs.................................................. 14820 Casappa Corporation.............................. 14343 CBF SRL................................................. 16247 Cervis, Inc.............................................. 15319 CH Products Inc..................................... 14743 Changzhou Cronos Special Bearings manufacture Co, Ltd............................... 15416 Chia Wang Oil Hydraulics Co Ltd............ 16207

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VISIT US AT THE IFPE SHOW â&#x20AC;&#x201D; BOOTH 15342!

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FLANGES

FITTINGS

TUBING

COUPLINGS

EXPANSION JOINTS

METALS

Circle 118 www.ifps.org | www.fluidpowerjournal.com

January/February 2011

China Hydraulics Pneumatics & Seals Association............................................ 15311 Cilindros y Cromado Palentinos, S.L. (CICROSA)............................................. 14549 Cinch Connectors................................... 15150 Cixi Huixin Synchronous Belt Co Ltd...... 14047 C-Jac Industrial Co Ltd........................... 16219 Climax Metal Products........................... 14611 Cofair Products Inc................................. 14121 Coilhose Pneumatics / Freelin-Wade...... 14008 Comer Industries Inc.............................. 15128 Command Controls Corp........................ 15929 Component Sourcing International LLC.. 14222 Continental Hydraulics........................... 13107 ContiTech AG......................................... 14516 Coronet Parts Mfg Co Inc....................... 16007 Couplamatic Systems Inc...................... 15259 Cross Manufacturing Inc........................ 14142 Custom Controls Inc............................... 15257 Cygnus Business Media......................... 14746 Dakota Fluid Power................................ 15333 Dalton Bearing & Hydraulics LLC............ 15550 Delta Computer Systems Inc.................. 15143 Delta Power Company............................ 14428 Deltasolutions Srl................................... 15556 Deltrol Fluid Products............................. 13543 Dichtomatik Americas............................ 14520 DICSA.................................................... 15057 Diesel Progress...................................... 13553 Diesse Rubber Hoses spa...................... 15907 DINAMIC OIL NORTH AMERICA INC...... 14552 DLH Fluid Power Inc............................... 15306 DNP Industriale Srl................................. 16047 Donaldson Company, Inc........................ 16029 Doosan Corporation Mottrol................... 16053

January/February 2011

Dorris Gear Drive Company.................... 14854 Drives LLC.............................................. 14720 Dura-Bar................................................. 14107 Durst Power Transmission Products....... 13043 Dynamic Fluid Components, Inc............. 16129 Eaton Corporation.................................. 13129 Eckerle Industrie Elektronik GmbH......... 14247 Elesa USA Corporation........................... 15420 Elettrotec Srl.......................................... 16151 Emmegi Heat Exchangers Inc................ 14632 Engineering Research Center for Compact and Efficient Fluid Power (CCEFP)................. 13004

Engineering Technology Services, LLC......14028 ESCO CO., LTD........................................ 15155 European Industrial Products, Inc........... 14920 Fairfield Manufacturing Co Inc............... 14728 Famic Technologies Inc.......................... 13907 Fenghua Jinfeng Machinery Co., Ltd...... 16110 Fittings Unlimited, Inc............................ 14950 Flaretite, Inc........................................... 15811 Flint Hydrostatics, Inc............................ 13929 Flodraulic Group Inc............................... 15943 Fluid Power Journal............................... 13022 FORCE America...................................... 13547

www.fluidpowerjournal.com | www.ifps.org

Foster Hydraulics Co.............................. 13943 Found Chang Machinery Co Ltd............. 16316 FPDA Motion & Control Network, The.... 13020 Fritsche GmbH & Co. KG........................ 14652 Fu-Long Industrial Coating Manufacturing Co.Ltd.................................................... 16320 G & G Manufacturing Co........................ 14517 Galtech Canada Inc................................ 15633 Garlock Sealing Technology................... 15817 Gates Corporation.................................. 13814 Geartek.................................................. 14528 Gefran.................................................... 15145 Gemels Srl.............................................. 15410 Gems Sensors & Controls...................... 15042 Genge & Thoma AG............................... 15255 GGB Bearing Technologies..................... 15817 GGB Bearing Technology........................ 15817 Goodway Technologies Corp............................ Griffin Gear............................................. 14643 GS North America LLC........................... 14951 GW Lisk Company................................. 13449 Haldex Hydraulics Systems Div............. 13707 Hallite Seals, Inc.................................... 15843 Hangzhou Chinabase Machinery Co Ltd..16112 HangZhou Tran Sailing Industrial Co., Ltd......... .............................................................. 15651 Hangzhou Vision Chain Transmission Co. Ltd... .............................................................. 15713 Hanna Cylinders..................................... 14742 Hannover Messe Worldwide.................. 14656 Hansa-Tmp Srl........................................ 16243 Hartmann Controls Inc........................... 13453 HAWE Hydraulics................................... 13342 HBS Valves & Hydraulic Components.... 14810 Heavy Motions Inc................................. 15949 HED (Hydro Electronic Devices) Inc....... 13552 HEMA Endustri AS................................. 15356 Hercules Sealing Products..................... 15618 Hidraman Co., Ltd.................................. 16308 Hidrodinamica Inc.................................. 15053 Hirschmann Automation and Control (PAT)...... .............................................................. 15350 HL Hydraulic, Inc.................................... 15546 Holmbury Inc.......................................... 14115 Honor Gear Pumps Corp......................... 14007 Hui Bao Enterprise Co., Ltd.................... 16312

Huifeng Motors Co., Ltd......................... 15715 Hunger Hydraulics C.C. Ltd.................... 15442 HUSCO International Inc......................... 14842 Huzhou Dehe Machinery Co., Ltd........... 15653 HWA Chih Technology Co., Ltd.............. 16113 HYDAC Technology Corp/Schroeder Industries, LLC....................................... 13207 Hydraforce, Inc...................................... 15729 Hydraulic Warehouse Inc....................... 13546 Hydraulic Warehouse Inc....................... 13548

Hydraulics & Pneumatics....................... 13051 Hydreco................................................. 14457 Hydrocontrol Inc..................................... 16021 Hydromotion Inc.................................... 13457 Hydronit Srl............................................ 16246 Hydrosila JSC........................................ 15151 Hydro-Tek Co Ltd (South Korea)............. 15242 Hy-Pro Filtration..................................... 15506 IC-Fluid Power, Inc................................. 15446 IFM Efector Inc...................................... 13753

Circle 119 www.ifps.org | www.fluidpowerjournal.com

January/February 2011

LAIZHOU XINGDA HYDRAULIC MACHINERY CO.,LTD.................................................. 14546 Lee Company (The)................................ 14014 Ligon Hydraulic Cylinder Group.............. 15807 Lillbacka USA, Inc.................................. 14955 Linak U.S. Inc......................................... 14855 Lion Hydraulics...................................... 15243 LMC Makina Sanayi Tic.Ltd.Sti........................ Lodar...................................................... 14149 LOR Manufacturing Company, Inc.......... 14653

Lovejoy Inc............................................. 14648 Luoyang Bearing Corp (Group)............... 15911 Lynch Fluid Controls Inc......................... 13849 M.T.E. Hydraulics, Inc............................ 15011 Magnetek............................................... 14747 Magnet-Schultz Worldwide.................... 14144 Manuli Hydraulics (Americas) Inc.......... 13042 Maradyne Corporation........................... 14545 Marken Mfg........................................... 15055 Marsh Bellofram.................................... 14019

IFP/ EHA................................................. 15628 Industrial Nut Corp................................. 13146 Inter Control Hermann Kohler Elektrik Gmbh & Co KG..................................................... 15255 International Fluid Power Society........... 13023 International FPA.................................... 15206 Internormen Technology Inc................... 13732 Intradin (Shanghai) Machinery Co. Ltd... 15317 Iskra Avtoelektrika d.d........................... 15810 J.R. Merritt Controls.............................. 14015 Jagtar Singh & Sons Hydraulics Pvt. Ltd.......... .............................................................. 15156 Jason Industrial Inc................................ 14506 Join Brass Enterprise Co Ltd.................. 16107 Jufan Industrial Co Ltd........................... 16220 Kaiser Aluminum.................................... 15642 Kaman Industrial Technologies............... 16017 Karlsson Spools AB................................ 13148 Kar-Tech Inc............................................ 14214 Kavlico Corporation................................ 15157 Kawasaki Precision Machinery (U.S.A.), Inc.... .............................................................. 13407 Keller...................................................... 16006 KGBAL (China) Inc Xi An Hi-Sun Mechanical & Eletrical Co., Ltd.................................. 14119 Kingstar Enterprises Corp....................... 15158 Kongsberg Automotive........................... 14407 Kral-USA, Inc......................................... 15321 KS Hyraulic Machinery Co., Ltd.............. 15050 KTI Hydraulics Inc.................................. 13921 Kuriyama of America, Inc....................... 13353 Kurt Mfg................................................. 14357 KVT Koenig LLC...................................... 14143 KYB America LLC................................... 13607 Lafert North America............................. 14716

January/February 2011

www.fluidpowerjournal.com | www.ifps.org

Martin Fluid Power................................. 15007 Marzocchi Pumps USA.......................... 16043 Maxma Fluid Power Inc......................... 16217 Metal-Matic, Inc.................................... 14957 Metaris Inc............................................. 13714 MICO, Incorporated................................ 13653 Midland Metal Mfg................................ 13556 Midwest Control Products Corp............. 15054 Mid-West Instrument............................. 14148 Midwest Truck & Auto Parts, Inc........... 15917 Milwaukee Resistor Corp....................... 15657 Milwaukee School of Engineering.......... 13030 Ming Iuan Machinery Industrial Co Ltd.. 16117 Monarch Industries Limited................... 15243 Mountop Precision Industrial Co Ltd...... 16210 MP Filtri USA Inc................................... 14333 MTS Sensors......................................... 13728 Mubea North America............................ 14147 Muncie Power Products......................... 14307 Nachi America Inc................................. 13835 Nason.................................................... 14220 National Fluid Power Association........... 14129

National Tube Supply Co........................ 15032 NAVA S.a.s. di Nava M & C................... 14006 Ningbo Hanshang Hydraulic Co., Ltd...... 13447 Ningbo Huanchi Imp. & Exp. Co., Ltd..... 13909 Ningbo Jiaerling Pneumatic Machinery Co., Ltd.......................................................... 16013 Ningbo Poetry Ballad Co., Ltd................. 15251 Ningbo Wide Sky Sks Hydraulic Ltd....... 16010 Ningbo XingMing Hydraulic Equipment Co., Ltd.......................................................... 14043 Norrhydro Oy......................................... 14216 North American Hydraulics (NAHI, LLC).13843 Noshok, Inc............................................ 14246 NRP-Jones............................................. 15520 Ocala Instruments & Research Inc......... 15046 OEM Controls Inc/OEM Data Delivery.... 13153 Ognibene spa......................................... 15542 Oilgear.................................................... 13643 Olaer USA Inc......................................... 15010 Oleoweb Srl........................................... 16346 Omni Gear.............................................. 14620 OMT spa................................................ 16350

OP SRL................................................... 16143 Orient Internation Holding...................... 15758 Pall Corporation...................................... 15821 Panagon Systems, Inc............................ 15028 Parker Hannifin Corporation.................... 13415 Pedro Roquet, S.A.................................. 14954 Penny & Giles - A Curtiss-Wright Company..... .............................................................. 15307 Permco Inc............................................. 15816 Petseals Industries Ltd........................... 16216 Plastomer Technologies......................... 15817 Poclain Hydraulics Inc............................ 14317 Poltron - FLT.......................................... 15052 Polygon Company.................................. 15806 Polymer Molding Inc........................................ Porauto Industrial Co Ltd........................ 16201 Posi Lock Puller...................................... 14507 Power Transmission Distributors Association...... .............................................................. 14521 P-Q Controls Inc............................................... Precision Metalsmiths, Inc..................... 14544 Prince Manufacturing Corporation.......... 15847

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955 BRIK Linear Displacement Transducer

Mill-Duty CATRAC Cable & Hose Carrier

EXTREME NEEDS DEMAND EXTREME PRODUCTS Phone: 248.435.0700 Toll Free: 800.635.0289 Fax: 248.435.8120 www.ametekapt.com

953 VMAX™ LDT Linear Displacement Transducer

Automation & Process Technologies

Circle 120 www.ifps.org | www.fluidpowerjournal.com

January/February 2011

PTC Alliance/ Enduro Ind........................ 14856 PTI Technologies Inc.............................. 15846 Pun Teh Industrial Company Limited...... 16212 QA1 Precision Products Inc.................... 14721 Quality Bearings & Components...................... Quality Filtration, LLC............................. 13150 Quality Transmission Components................... R+W Coupling Technology.................... 14017 Racine Flow Meter Group...................... 14042 Ram Industries Inc................................. 14453 Ramco Steels Pvt Ltd............................. 15254 Raylion Hydraulics (Xuzhou) Co., Ltd...... 14752 RBI Bearing Inc...................................... 14519 Real Seal Company................................ 14245 Reason Technology Company.......................... Rexpower Hydraulic & Pneumatic Co., Ltd....... .............................................................. 16111 Rocky Mountain Hydrostatics, I............. 13933 Ronzio Oleodinamica spa....................... 16342 Rosenboom Machine & Tool................... 14816 Rota Engineering Ltd.............................. 15247 Rotary Power......................................... 15647 Rotor Clip Company............................... 14523 Rotzler, Inc............................................. 15709 Ryco Hydraulics..................................... 15106 SAE International................................... 13026 Safeplast N/A Company......................... 15722 SafeWay Hydraulics, Inc........................ 15629 SAI Hydraulics Inc.................................. 15450 Salami SpA............................................ 13757 Samek Corp........................................... 14009 Sanauto Engineers ( India ) pvt. Ltd....... 15256 Sauer-Danfoss Inc.................................. 13428 Scorpion Technologies Ltd..................... 15253

January/February 2011

Seal Maker Produktions- und Vertriebs GmbH.. .............................................................. 15201 Sealtech CO., Ltd.................................... 15645 SEL HOSES-Polimer Kaucuk San. A.S.... 15216 Shako Co., Ltd........................................ 16106 Shan Hua Plastic Industrial Co Ltd......... 16206 Shanghai Guo Ang Hydraulic Equipment Co., Ltd.......................................................... 15717 Shanghai R&R Machinery Technology Co, Ltd. .............................................................. 14628 Shanghai Tianyang Steel Tube Co., Ltd.. 15632 Shanghai Yifeng Bearing Co., Ltd........... 16108

Simrit..................................................... 13657 Sin Ling Co Ltd....................................... 16218 SinoTub Industry Co., Ltd....................... 15310 SKF Sealing Solutions............................ 13143 Smalley Steel Ring Co............................ 13558 Society of Tribologists & Lubrication Engineers............................................... 13021 Soltech Hydraulic Co Ltd........................ 16202 Sonceboz Corporation............................ 14016 Spareage Seals, Ltd............................... 15320 SpecSys Inc........................................... 15842 Spectronics Corp................................... 13915

www.fluidpowerjournal.com | www.ifps.org

Stainless Hose Fittings Ltd..................... 14249 Stauff Corporation.................................. 15116 Stiebel Drive Technology........................ 14116 Stucchi USA........................................... 14242 STW Technic LP..................................... 14021 Suburban Mfg Co. Inc............................ 14221 Suco Technologies Inc........................... 14851 Sun Hydraulics Corporation.................... 13720 Sunfab North America............................ 13443 SunSource............................................. 13743 Sure Grip Controls Inc............................ 15056 Sur-Fit Corporation................................. 15329 Symmco................................................. 14512 Taiwan Fluid Power Association............ 16211 Taiwan Schemik Corp............................ 16318 Takako Industries, Inc. (TSW Products).15516 Takken Comprehensive Industrial Co Ltd.......... .............................................................. 16310 Techtop Industries.................................. 14616 Texas Hydraulics Inc.............................. 13457 Thermal Transfer Products..................... 13829 Thomas Magnete USA........................... 14046 Tierre Group Srl...................................... 16147

Circle 121 www.ifps.org | www.fluidpowerjournal.com

T-Lon Products Inc................................. 14020 Tobul Accumulator Inc........................... 13917 Tompkins Industries............................... 14850 Tonson Air Motor Mfg Corp.................... 16213 Transportide Industrial Ltd...................... 15655 Trelleborg Sealing Solutions................... 15016 Tuff Torq Corporation.............................. 14806 TURCK Inc.............................................. 15043 Tuson Corporation.................................. 14120 Tuthill Drive Systems............................. 14906 Ultra Clean Technologies........................ 14329 United Gear & Assembly........................ 14642 Veljan Hydrair Limited............................ 13807 Vonberg Valve Inc.................................. 14532 Wachendorff USA Inc............................ 14123 Wafangdian Yuanda Bearing Manufacturing Co., Ltd.................................................. 16009 Walther Prazision................................... 15250 Walvoil Fluid Power Corp....................... 14442 Wandfluh of America Inc........................ 14916 Webster Instruments Div. of Webtec Products. .............................................................. 15328

Western FluiDyne................................... 14353 White Drive Products............................. 14215 WIKA Instrument Corp........................... 14032 Windsor Exports.................................... 14548 Winner Hydraulics Corp......................... 16121 Winters Instruments.............................. 15100 WJB Group............................................ 14146 World Wide Metric Inc........................... 15342 Wuxi Huatong Pneumatic Manufacture Co Ltd. .............................................................. 15154 Ximaike International Exhibition Co Ltd............ XMEC Bearing & Technology Co Ltd...... 15312 Yates Industries...................................... 14533 YC Chen Industrial Company.................. 16306 Yee Young Industrial Co Ltd.................... 16119 Young Powertech Inc............................. 15006 Yutien Hydraulics Industry Co., Ltd......... 16221 Zhongtian Union Mechanical & Electrical Manufacturing Co., Ltd.......................... 15051 Zinga Industries, Inc............................... 14029 ZSI......................................................... 13945

Circle 122 January/February 2011

nt fficie e e r o ned mm esig yste d s r a e ov ting king pera e n ma i l l . T w o o o g h b nin eac l m plan ould are stee w s t e i e e are h n n wn, at t er u Each o its o e w n r o o e p s h m. 4/7. ulic h job e syste 2 t a r o d y b l hy ing fits o on ous form tinu o int gy bene r e w t p con f the ner fort ble o ating al and e our com d capa i l o e t s f n mak ut o f con vironme o o t o r s g in g u orde inkin ious en ovin ents s. In e th v m v r g e b a n s f i o e we ce o o th quir ly to ome and we d it re quen dy, part e re s e t a y s u a e b he w alter the ime stu thos Ther this, t ure ing t o ing s k d t s o n e i a l e d i v will ta to eth to ure ill ha rtly a de nd r d a w a e d p c e e e dy, pro zon and e, w quir e stu new one, hang . This re m d c e i t h e e t its b th he ss that can r un ng t i t roce n e i o p o t w i d t r a po ou duc ther y. In in th the In o erta r pro ductivit g c o n . i f t e b ro ble 50% ng, the lida ith p onsi onso re than c nni resp erfere w n alf ve is ru mo e t t i f n t n ne h i o a u o h r r e t e e not d r ov ll tim pow with foun dwe our the de fo er unit o we a m w y lly, s us every h a po ontinua nd-b a e t give s r s o du dc es. in a ds, f coul ll loa e l l t i m p is e wor u f m w u t , a dw or/p cally d run it the mot chni n g e a n T i r. city dur hou capa n e r g y e h MT, t e e , CFP half h C t C JPP c., ing CFPA Mills, In stor PAI,

ng CF Rolli on: ers de Steel g l e a an H Casc m By D , CFPS, co . n h C C @sc n CFP o s ger dhel

January/February 2011

The situation seems to cry out for an accumulator, and Iâ&#x20AC;&#x2122;m watching some of you reach for your pens so you can jot down my e-mail address to offer us your services. I appreciate that, but it is not that easy. We are trying to save energy and reduce complexity. The various functions use pressures ranging from 40 bar to 125 bar, and there is a requirement that our pump pressure not exceed 140 bar. If this were a pneumatic system, it would be no big deal. We would automatically think of sizing the compressor for the average flow and then put on a receiver to store the energy during the dwell times. Because of the way we store and release compressed air, we would use only the air molecules necessary for the job. Even if we store the energy at substantially higher pressures than required for the loads, the proper use of pressure regulators would mitigate the energy loss. But this is a hydraulic system. If we store the energy in a common gas accumulator with a maximum pressure of 140 bar and a minimum pressure of 125 bar, we would need a gas volume 15 times greater than the available fluid volume. When the load requirement is only 40 bar, the 100-bar differential would be lost in heat. If we were to use weighted accumulators, we would reduce the accumulator volume, but we would still have to deal with the varying pressure requirements and the 100-bar pressure differential lost as heat during the low-pressure portions of the cycle. This brings us to the title of the article. The most efficient fluid power system is the one where the flow and pressure exactly match the load requirements. When we store hydraulic fluid in an accumulator, whether gas, spring, or weighted, almost by definition, we will waste some energy as we release it, restricting either the flow or the pressure or both. When we use a pressure-compensated or load-sensing pump, our pressure setting or our differential pressure setting will be higher than the load requirement and we will waste energy. Our flow will match the speed, but our pressure will be higher than the load requires. To be efficient, we need to use all the stored or induced energy for useful work. What we do not use for useful work we will lose in Btuâ&#x20AC;&#x2122;s. Use it or lose it. A couple of articles ago, we discussed the fact that we have an advantage when it comes to alternative energy systems because we have the ability to store energy in ways that no mechanical system can match. Our weakness is in the wasteful way we typically release that energy. We put energy into a fluid when we push it against a resistance. That resistance could be a load we are trying to move, a restriction such as a flow control valve, or, if we are storing the fluid for future use, the resistive load of an accumulator. When we take a volume of fluid out of storage, it has a potential energy based on the pressure under which it was stored. When we use that volume of fluid to do some work, we direct the potential energy to the load. Because of the relative incompressibility of liquid, the only variable in the energy equation is the pressure. If the load requires more pressure than is available, no work is done. If the load requires less pressure than is available, work is done and the remaining energy is lost in heat. www.fluidpowerjournal.com | www.ifps.org

What we should try to do is use all the energy in the fluid to do useful work regardless of the flow and pressure requirements of the load. If we can take all the energy in a stream of fluid and do useful work regardless of the initial pressure, we will be able to make some very energy-efficient systems. I am suggesting, for want of a better term, a variable hydraulic transformer that matches the available pressure and flow to the required pressure and flow. It is simply a variable displacement hydraulic motor coupled to a fixed displacement hydraulic pump as in the circuits below. Some of you are going to want to stop reading right now because it is going to get technical, but give it a shot and at least try to get the concept. Get out your calculators and check my math to see if it all makes sense. Forget the fudge factor, reject the rule of thumb, and shun the shortcut. Do the math. This is how it would work: we will have the variable displacement of the motor controlled electronically. A flow transmitter would be placed in the pressure line from the pump, and its setting is what would determine the displacement of the motor. No matter what the load pressure was, the motor would be commanded to drive the pump at an RPM that would produce the required flow. The motor must develop enough torque to drive the pump, and so the motor output torque will be the same as the pump input torque. Torque is a factor of the pressure and the displacement. If we call the available pressure from the accumulator P1, the motor displacement D1, the load pressure P2, and the pump displacement D2, then P1 x D1 = P2 x D2. For any given flow and pressure requirement from the pump, there will be a discreet displacement required from the motor based on the available pressure. Let’s walk through an example. We have a pump with a displacement of 83 inches, and we are asking it for a flow of 18 gpm at a resistive pressure of 1400 psi. The energy source for the system is an accumulator loaded to 2000 psi. We know that torque equals the pressure times the displacement divided by 2π (T = P x Disp / 6.2832) and that the flow equals the displacement times the RPM divided by the number of cubic inches in a gallon (Flow = RPM x Disp / 231). Doing the math, 18 = RPM x 8 / 231 and solving for RPM, our pump will have to rotate at about 520 RPM and will need an input torque of… anybody what to jump in here?? Ok, you with the IFPS shirt (available at the IFPS

Store), what have you got? That’s right! 1400 x 8 / 6.2832 = 1,783 in/lb of torque. So, what will be the motor torque? Right, again! The motor torque has to be the same as the pump torque so it will be… 1,783 in/lb. What will be the displacement of the motor? Remember the formula: 1,783 = 2000 x D / 6.2832 and solving for D we find the motor displacement to be 5.63 in. Some of you may also have noticed that the ratio of the displacements of the pump and motor is the same as the ratio of the load and available pressures. However, the controlling flow transmitter is not looking at the pressure, only the flow. If the flow begins to exceed the command setting, the control will cause the motor displacement to decrease to where the motor is just able to maintain the necessary torque to maintain speed. If the flow drops below the command setting, the control will cause the motor displacement to increase, maintaining speed. As the accumulator drains down or as the load increases, the flow transmitter will direct the motor displacement to increase to maintain speed. The motor displacement will always try to match the available pressure to the torque requirement of the system. It will also become the flow control matching the motor RPM to the pump flow. All the available stored energy will be used for work, and the only losses will be from the relative efficiencies of the components. In the table and circuit below, you will see three different pressure scenarios. The first is what is described above. The next two show what happens when the input or output pressures change. Notice that the pump and motor HP is the same for each scenario. Use it or lose it? Let’s use it.

Hydraulic Transformer Circuit

Hydraulic Transformer Input Variables

Energy Transformed

Results

Fixed Pump Disp in3

Load Flow gpm

Load Pressure psi

Accumulator or PC Pressure psi

Pump and Motor rpm

Pump and Motor Torque in/lb

Variable Motor Disp in3

Motor Flow gpm

Pump HP

Motor HP

1400

2000

520

1783

5.60

600

2000

520

764

2.40

1400

800

520

1783

14.00

15 Circle 123

www.ifps.org | www.fluidpowerjournal.com

January/February 2011

productspotlight

YOULI HYDRAULIC DIRECTIONAL CONTROL VALVES

Special Advertising Section

Pneumatic Operator option…..now available:



Cylinders. Slides, Clamps, and Vacuum Cups

Youli directional control valves, rated to 4600PSI, monoblock or sectional styles, are now available with pneumatic operators, in nominal flow ratings from 12GPM to 37GPM. Electrical operators are also available. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Houston, Texas, and offered at competitive prices, is our growing reputation.

Youli Hydraulic Industrial Co., Ltd.

Custom Hydraulic and Pneumatic Manifolds



CSI offers the finest quality custom hydraulic and pneumatic manifolds at manufacturer-direct prices. Our product line includes a full compliment of manifolds made from aluminum, ductile iron, grey iron and brass. All products are carefully manufactured and packed according to ISO 9001:2008 and meet the rigorous standards demanded by our customers.

Contact the company at 1-888-330-8041 or email to service@youli-america.com View basic specifications at www.youli-america.com

Component Sourcing International

136

1575 Boston Post Road, Suite 7 Guilford, CT 06437 USA • Tel: 203.453.6000 Email: sales@componentsourcing.com www.componentsourcing.com

132

MODULAR STACK VALVES...D03...D05

“A” FLANGE, 2DG SERIES DOUBLE PUMPS

Valve U.S.A. represents, as factory warehouse and  Power sales office, a Taiwan manufacturer of D03, D05, D08,

Now available from stock…Honor 2DG double pumps.

and their Modular stack valves product line. With inventory in the Houston warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock. Special spools are available. Pressures to 5000psi and flows from 16gpm (D03) to 132gpm (D08) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry. Power Valve U.S.A.

Contact the company at 1-888-862-1064 or e-mail to service@powervalveusa.com View basic specifications at www.powervalveusa.com



Honor Gear Pumps Corp. of Taiwan, with U.S. warehouse in Houston, Texas, is pleased to announce the immediate availability of their 2DG series, double pumps. The aluminum body pump, employs cast iron covers for best performance under extreme conditions, and comes standard with viton seals. Displacements from 1.31 to .30 cu.in./rev. can serve many requirements, with working pressures up to 3000psi. Honor Gear Pumps Corp.

1601 W. 25th St. Houston, TX 77008 Toll Free Phone: (800) 984-9727 Local Phone: (713) 984-8144 Fax: (713) 461-9631 Email: service@honorpumps.com View basic specifications at www.honorpumps.com

131

133

January/February 2011

www.fluidpowerjournal.com | www.ifps.org

Special Advertising Section | Product Spotlight

Portable Filtration Systems Harvard Constant Contamination Control  Systems are designed to provide the best in TM

fluid filtration. Main features are: • Removes Contaminants as Low as 1-Micron • Removes Water from Petroleum Base Fluids • Moves Easily Site-to-Site • Filters Most Synthetic and Oil Base Fluids • Operation/Service Manual Included • Contact Distributor for Additional Information

138

Harvard Corporation

Fast Simplified Cylinder Ordering

166

800-523-1327 • www.harvardcorp.com

model HP, MH and LM cylinder  Peninsular’s Configurators accessible through Peninsular’s

ADACONN® 2-BOLT FLANGE ADAPTER

website at www.Peninsularcylinders.com make cylinder ordering easier because customers answer questions from drop down menus eliminating the need for confusing cylinder catalogs and complex engineering data. “Helpful hints” answer all user questions that may arise. A solid model and corresponding part number appear once configured. Instant solid model and 2D flatline drawings with dimensions may be instantly downloaded and instant quote requests included.

patented Adaflange Unified Code 61  The 2-bolt flange adapter utilizes only two bolts TM

to provide a compact and leak resistant flange connection that can meet most hydraulic system pressure requirements. Very compact manifold and component porting can be made with simple drill and tap operations, eliminating the need for SAE cavity form tools. This adapter will mate with either of the two diagonal tapped mounting holes of the same nominal size Code 61 4-Bolt flange port.

Peninsular Cylinder Co. Inc.

Toll Free: 800-526-7968 • Phone: 586-775-7211 Fax: (586) 775-4545

ADACONN®

Blue Bell, Pennsylvania www.adaconn.com • 215.643.1900

137

Enrange™ MHR Radio Controller

 141

UNIVERSAL SWIVEL BULKHEAD FITTINGS modular design of the Universal Bulkhead Swivel Fitting  The allows you to design a fitting specifically for your application; barb size and swivel configuration are customizable options. The unique design of the modular bulkhead base allows the swivel fitting to rotate 360°, independent of the bulkhead base. A variety of O-rings are available. Let us assemble the fittings to your specifications or purchase the components in a “Starter Kit” for easy assembly. Air Logic

Tele: +1 262 639 9035 www.air-logic.com

www.ifps.org | www.fluidpowerjournal.com

Save money and get in-field intelligence with Magnetek’s revolutionary Enrange™ MHR Radio Controller. The MHR combines the components of a radio receiver and hydraulic controller into a convenient single unit. Its cutting-edge design features an informative graphic display with a user interface for programming system settings in the field. The new Radio Control Programmer option allows you to program system settings from your PC, and easily create, save and transfer your system configurations. When packaged with one of Magnetek’s transmitters, the MHR provides a total control system for operating mobile equipment. Contact Magnetek to find out more about our entire range of rugged wireless controls for hydraulic equipment. Magnetek

N49 W13650 Campbell Drive Menomonee Falls, WI 53051 800.288.8178 • 262.783.3500 www.magnetekmobilehydraulic.com

143

January/February 2011

Product Spotlight | Special Advertising Section

High Torque, Low Speed Hydraulic Motors 135

FluiDyne high torque, low speed hydraulic  Western motors are a cost effective, form, fit and function interchange for the common brands of motors. Hundreds of displacements and model variations of the popular “H”, “S”, and “2000” series are in stock. Customer Service is available to provide technical information and assist in model code selection or interchange.

142

Western FluiDyne

For additional information contact us at: 586-296-7200 or sales@westernfluidyne.com www.wfdyne.com



The GEMCO 953 VMAX Linear Displacement Transducers



The GEMCO 953 VMAX Linear Displacement Transducers are ideally suited for the most demanding process automation applications, providing unmatched reliability and durability regardless of the application environment. That includes shock, vibration, and extreme temperatures. AMETEK Automation & Process Technologies is a leader in continuous linear and rotary position sensing and level gauging. It has provided industrial automation solutions for over 50 years and is a recognized leader in advanced Magnetostrictive positioning technology and continuous rotary and linear motion control devices. www.ametekapt.com ph:800-635-0289

Lehigh Fluid Power, Inc.

TORQTITE Adjustable Torque Wrenches

H6 Heavy Duty Cylinder



The Yates Industries H6 Heavy Duty Cylinder is rated for 3000 PSI and features 1½ to 20” bores standard, 22 different mounting options, is JIC-NFPA interchangeable, and can be customized with nearly limitless combinations of rod ends, cushions, couplers, seals, and ports – all backed by our legendary warranty and repair capabilities. Yates Industries

23050 Industrial Dr. E. St. Clair Shores, MI 48080 586-778-7680 www.yatesind.com

Lehigh’s Green Series Pneumatic Cylinder makes it easy to boost profits while reducing compressed air consumption. Our unique Dual-Max pressure regulator reduces cylinder pressure & air consumption. Coupled with our Miracalube Piston design and ILCN seals, Lehigh’s Green Series cylinders work harder, last longer, and reduce operating expenses. Increase your operating profits with the easy to order, easy to install Lehigh’s Green Series air savings cylinders. Learn more by visiting www.LehighFluidPower.com/green or call one of our application specialists to discuss your specific requirements at 800-257-9515.

140

Ametek

Reduce Expenses • Increase Profits • Minimize Compressed Air Consumption

139

new adjustable open-end torque wrenches  Flaretite’s allow all tube and hose ends to be precisely tightened to their correct torque recommendations. These new wrenches fill a void across all industries where fitting connections are used. Developed to compliment Flaretite’s patented flared seals for 30, 37, and 45 degree flared fittings, these new wrenches are used by quality conscious mechanics in hydraulics, pneumatics, pharmaceutical, chemical, medical and environmental industries. Torqtite wrench benefits: • Adjustable torque settings from 10 - 420 Nm (8 – 310 lb-ft) • Adjustable Hex size (jaw opening) from 7/16" thru 3" • Low profile, reversible, spanner design • Precision quality design with +/- 4% accuracy • Supplied with torque rating tables for most common fittings

134

For more information contact: Flaretite Inc.

Fenton, MI, USA • Ph: 810-750-4140 • www.flaretite.com

January/February 2011

www.fluidpowerjournal.com | www.ifps.org

Calendarofevents 7-8

2-day Hydraulic Pump Analysis Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

7-11

Introduction to Hydraulic Systems Milwaukee, WI Milwaukee School of Engineering (MSOE) Tel: 414-277-7269 www.msoe.edu

8-11

Industrial Hydraulic Technology (IHT) Milton, Ontario, Canada Parker Hannifin Corporation Tel: 905-693-4749 www.parker.com/training

1-day Introduction to Mobile Electric with a Multimeter Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

14-16

3-day AC and DC Electrical Fundamentals and Safety Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

15-18

Hydraulic Component Sizing (HCS) Elyria, OH Parker Hannifin Corporation 216-896-2577 www.parker.com/training 1-day Welding Class Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

FEBRUARY

cylinders + accessories Pneumatic

Fluid Power, Inc.

brass

Low Pressure High Pressure Water Service

1-day Rigging Class Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

21-23

3-day Variable Frequency Drives Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

21-25

28-March 4

5-day AC Motor Controls and Relay Ladder Logic Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

28-March 11

21-25

Electromechanical Fundamentals (EMF) Charlotte, NC Parker Hannifin Corporation 216-896-2577 www.parker.com/training

3- or 5-day Level 2 Industrial Hydraulics Advanced Maintenance and Repair Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

Industrial Hydraulics Maumee, OH Eaton Hydraulics Group Tel: 800-413-8809 hydraulicstraining@eaton.com http://web.fluidpower.eaton.com

You Needed a Better Seal.

Hydraulic

Double Acting Spring Extend Spring Retract

1-day Maintenance-Hydraulic Safety Class Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com

You Got It!

Flaretite Seals for Flared Fittings

steel stainless

Green Series Servo-Hydraulic Servo-Pneumatic

Make all your flared fittings:

Auto-Reciprocating Boosters/Intensifiers Pneumatic Positioners

“Leak-Free” www.LehighFluidPower.com

Visit our Website for FREE samples and literature

for over 65 years lehigh has offered outstanding

precision, quality & craftsmanship

The Cylinders You Need Designed & Manufactured To Your Demanding Specifications 1413 Route 179 • Lambertville • NJ • 08530 800-257-9515 www.LehighFluidPower.com Circle 124 www.ifps.org | www.fluidpowerjournal.com

Flaretite, Inc. Phone: 810-750-4140

Available in Kits.

w w w. f l a re t i t e. c o m Circle 125 January/February 2011

Evaluating

By Dave Ebert, Product Manager, Parker Hannifin Corporation, Hydraulic Pump Division

Hydrostatic

Transmission

System Pumps

for High Horsepower, Heavy-Duty Closed Circuit Applications

There are two general hydrostatic transmission configurations: split or closed coupled. Integrated (or closed coupled) transmissions are designed to have the hydraulic pump and motor share a common valving surface and are typically used in light-duty applications. Split hydrostatic transmission systems (Fig. 1) consist of a power unit with the hydraulic pump, heat exchangers, filters, valves, and controls mounted on a reservoir. The hydraulic motor is remotely mounted and connected to the power unit through hose or tubing. Split transmissions are widely used in heavy- and severeduty closed circuit applications such as shredding, logging, and oil drilling as well as land and sea military equipment because they provide wide flexibility in configuring the system for the most efficient use of space or best weight distribution. Closed hydraulic circuits typically utilize a variable displacement pump and fixed motor. This combination provides a constant torque output at a fixed maximum pressure over the pump’s full speed range. Speed and direction are controlled with a variable displacement over-center pump. Power from overhauling loads is regenerated back into the pump prime mover. Motor speed is limited to the maximum speed permitted by full pump displacement. The decision as to which and what type of power unit design to use in a split hydrostatic transmission configuration depends in large part on how severe the demands will be for the intended application. Example: shredding anything from cars to tires, scrap steel, wood, and hot water heaters is an extremely harsh operating environment for a hydraulic pump. Here, a very fast compensator is important that can handle the rapid pressure spikes and rapid pressure decay of these operations. Some pumps can handle massive pressure spikes with ease, while others have difficulty. Fig. 1: A typical split closedFor high-horsepower, heavy-duty applications, it circuit hydrostatic transmission is important to carefully evaluate five pump design configuration for high horseapproach areas, specifically, the pump’s shaft and power, heavy-duty applications. bearing design, valving and valve packages, controls and control options, oil replenishment pump, and the hot oil shuttle option for closed circuit applications.

ydrostatic transmission drives have long been recognized for superior power transmission when variable output speed is required because they provide fast response, maintain precise speed under varying loads, and allow infinitely variable speed control from zero to maximum. Most important, they feature a continuous power curve without peaks and valleys and can increase available torque without having to shift gears as is necessary with mechanical gear transmissions. A hydrostatic transmission is an entire hydraulic system in a single package— pump, motor, and all required controls. These systems provide all of the advantages of a conventional hydraulic system: • Step-less adjustment of speed, torque, and power • Smooth and controllable acceleration • Ability to be stalled without damage • Easy controllability Reservoir Filter Cooler

Pump Motor (variable output speed & direction) 36

January/February 2011

Diesel Engine

www.fluidpowerjournal.com | www.ifps.org

Shaft and Bearing Design The majority of pump designs utilize conventional bearings at each end of a heavy, large-diameter shaft to support the loading. An alternative approach utilizes a bearing centered around the barrel. The position of the bearing was determined relative to the summation of the internal rotating group forces at one point in the barrel. With the bearing centered at that point, the barrel bearing takes the radial loading, eliminating the need for conventional large pump shafts and support bearings. Because the radial loads generated from the rotating group are supported by the large barrel bearing, a smaller diameter main shaft can be employed. This design permits use of a smaller main shaft with the pistons grouped tighter to the center. With a smaller diameter piston bore circle, the piston and fluid velocity is reduced, allowing the pump to run at higher speeds without risk of losing the oil film.  Selection key: Overall, the pump’s design can play a key role in how well it can handle higher operating speeds and shaft/bearing loading.

Valving

Controls

Most closed-circuit pumps will operate in conjunction with multiple valves, providing relief functions along with pressure compensation. How those valves are arranged and positioned in or on the pump will vary depending on the pump design. One approach incorporates all valving into a single block (Fig. 2) that can be quickly changed out and replaced with a new one should there be a problem—such as system contamination causing blocked orifices and/or sticking poppets. Other designs, depending on the location of the problem, could require an extended system shut down to troubleshoot and fix the problem.  Selection key: Carefully check the pump’s valving arrangement in light of the intended application and what the time and cost considerations would be to deal with a downtime problem area.

Pump manufacturers generally have only option is to rotate the pump 180 control options to fit virtually any degrees, which also changes the port application requirement. These include configuration. • Adjustable displacement stops  Selection key: Will the selected • Manual screw adjustment control option meet the long-term • Automatic brake and neutral needs of the intended application? bypass control Or is there a potential future need to • Torque limit override change the pump’s configuration to • Hydraulic stroker fit a different application? The ability • Electrohydraulic stroker to easily and quickly change controls • Cylinder control could save the cost of a new pump. • Electrohydraulic cylinder control • Manual rotary servo Some controls utilize mechanical linkages (which can wear out). Others Fig. 3: Electrohydraulic operate on a thin film of oil that procontrol mounted on the vides a hydrodynamic balance between “B” side of a Parker GOLD the servo control and the cam. And CUP® pump. The same some control systems are designed to control can be mounted to permit a quick change of a pump’s the “A” side to quickly and configuration by simply removing easily change the pump’s the existing control and adding a new configuration. one (Fig. 3). This changeout feature avoids the "A" Side expense of having to purchase a different pump to fit the new application requirement. Another consideration is control location. Some pump designs permit control mounting on either side of the pump. Others designs generally limit control mounting to a specific location. In such instances, the Electro-hydraulic

Fig. 2: Parker’s GOLD CUP® modular valve block provides complete closed circuit valve function including servo and replenish (charge) pressure control. It is removable and replaceable for ease of service.

Control ("B" Side)

Oil Replenishment When pressure in the pump’s main line drops below the required replenishing pressure, an auxiliary pump is used to provide for the makeup oil. In some pump designs, this auxiliary pump is externally mounted. Other designs incorporate the auxiliary pump inside the main pump body (Fig. 4) along with the necessary check valves for bi-directional operating. This design approach reduces the overall pump envelope and simplifies component and circuit complexity. The built-in check valves are ideally suited for proper replenishment in applications such as shredding and drilling. The replenishment of fluid

Figure 4: Exploded view of a Parker GOLD CUP® pump showing the replenishing oil pump inside the pump body.

into the system is especially critical during high dynamic loading conditions where main line pressures can switch from one extreme to the other in a matter of milliseconds.  Selection key: Some pump or system designs utilize conventional check valve configurations for oil replenishment, which are slow to operate and have higher-pressure drops. Others use a ring check approach that permit high flows and react very fast due to their low mass.

Recommended for closed-loop applications, hot oil shuttles can be mounted on the pump or motor to remove hot oil and allow the transfer of cool filtered oil into the loop. This prevents the same oil from continuously circling the loop. For example, if the oil-replenishing pump is capable of providing 12 gpm, and 4 gpm is lost to leakage, there is an 8-gpm excess of replenish oil. Without the hot oil shuttle, the excess 8 gpm of replenishing oil will spill across the replenishing relief valve and generate heat.

With the shuttle, anytime a pre-set pressure differential is created from one main line side of the system to the other, the valve shifts so that the excess replenishing oil mixes with the low pressure side of the circuit and goes back into the reservoir through the filters and heat exchangers that are part of the system.  Selection key: Built-on shuttle options are ideal to eliminate unnecessary hoses, leak point connections, and simplify the overall hydraulic circuit.

Conclusion

Replenish Pump

Servo Pump www.ifps.org | www.fluidpowerjournal.com

Hot Oil Shuttle Option

There are many hydrostatic piston pump differences that must be carefully considered along with their features, performance capabilities, control options and certifications. For high horsepower, heavy-duty applications, pump and system failures are not an option. Long-term success starts with an in-depth cost/benefit analysis. For more information, visit www.parker.com. January/February 2011

Product Catalog

Winter LiterAture

Review Special Advertising Section

Adaconn® + Inserta®

 Circle 144

The latest product catalog is now available from Adaconn ® + Inserta®. This catalog has been completely revised and updated to include information on all new products released since the last catalog publication. An interactive pdf catalog may be accessed from the home page of the company website. Contact the company if a hard copy is desired. Adaconn® + Inserta® Blue Bell, Pennsylvania 215.643.1900 215.643.0192 www.adaconn.com www.inserta.com

Modular Regulators & Manifold Systems Air Logic

 Circle 145

The regulators feature excellent repeatability and have a sensitive 20-turn adjustment. They are adjustable from 0.5 to 100 PSI with a maximum supply pressure of 150 PSI. The output is virtually unaffected by changes in the supply pressure, 0.1 PSI output change with a 10 PSI supply pressure change. The unique dovetail porting system offers push-in fittings and threaded ports. www.air-logic.com (800)558-5950

API Heat Transfer

MODULAR VALVES and FITTINGS

Trend Setting Products for Integrated Hydraulic Systems

LINEAR DISPLACEMENT TRANSDUCERS Ametek

 Circle 146

Gemco durable and reliable, absolute linear position products are based on unique technologies, including Magnetostriction. Our sensors come in a variety of packages and outputs, with features not found in competitive units. The Gemco line of Linear Displacement Transducers (LDT) are designed to withstand harsh environments. If you have an application requiring linear feedback and control, Gemco has the solution.

ORDERING GUIDE & TECHNICAL INFORMATION LINEAR DISPLACEMENT TRANSDUCERS

ABSOLUTE PROCESS CONTROL KNOW WHERE YOU ARE... REGARDLESS

Call Toll Free 1-800-635-0289 www.ametekapt.com

2011 Catalog

ADAPTERS and CONNECTORS

Benchmark Check Valves  Circle 147

We have a heritage of more than 130 years designing and delivering world-class heat transfer products for nearly every market. API Heat Transfer understands that performance is everything. API Heat Transfer 2777 Walden Avenue Buffalo, NY 14225 716-684-6700 www.apiheattransfer.com

Attica Hydraulic Exchange Corp.

 Circle 148

Attica is proud to introduce the Benchmark line of hydraulic check valves. These In-Line, Right Angle, and Manifold mounted valves are direct operated and allow free flow of fluid in one direction only. This is in line with Attica’s continued commitment to serve customers with high quality products from stock that provides the highest value available. 1-800-422-4279 sales@ahx1.com • www.ahx1.com

January/February 2011

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Special Advertising Section | Winter Literature Review

NEW Clippard Pneumatic Control Devices Catalog Clippard Instrument Laboratory, Inc.

 Circle 149

Industrial Control Solutions Cyber-Tech, Inc.

 Circle 150

Clippard, a manufacturer of the most complete line of miniature pneumatic products, offers a 356-page full product line catalog with technical information, product applications, and more. It includes features, specifications, photographs, and technical drawings for over 5,000 standard products. It's your complete source for miniature fluid power products. Request your free copy today!

Cyber-Tech, Inc. designs and manufactures custom industrial grade control handles, control pendants, mechanical and proportional joysticks with a consistent reputation for being rugged and reliable, while delivering a level of customer service that is superior in the industry. Visit our website and give us a call so we can assist you in your control needs.

Clippard Instrument Laboratory, Inc. 7390 Colerain Avenue Cincinnati, OH 45239 877-245-6247 www.clippard.com/catalog-f

www.cyber-tech.net 1.800.621.8754

2011 Kit Catalog

NEW! Piranhaflex™ 100R8 Hydraulic Hoses

Hercules Sealing Products

 Circle 151

Kuriyama of America, Inc.

 Circle 152

The Hercules® 2011 Kit Catalog contains 1000 pages of hydraulic and pneumatic seal kit information for both in-plant and mobile applications. Complete cylinder repair kits are listed from over 100 different brands of equipment for construction, logging, refuse equipment, forklifts, cranes and dump bodies. Popular kits include Caterpillar®, John Deere, Komatsu, Volvo and many more. Online ordering is now available.

Piranhaflex™ 100R8 hydraulic hoses are ideal for high pressure hydraulic applications involving hydraulic tools, lubrication lines and man lifts. Series PF628 has a seamless polyester inner tube and a black highly abrasion resistant polyurethane pin-pricked cover. Series PF628NC has a seamless polyester inner tube and an orange non-conductive, non-pin pricked abrasion resistant polyurethane cover.

Hercules Sealing Products Clearwater, Fl 866-885-4407; fax: 800-759-6391 www.HerculesUS.com

360 E. State Parkway Schaumburg, IL 60173 (847) 755-0360 • Fax: (847) 885-0996 sales@kuriyama.com • www.kuriyama.com

Compressed Air Filtration

Hydraulic Flanges and Components

La-Man Corporation

 Circle 153

Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm. Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/ Dryer, and much more. La-Man Corporation (800) 348-2463 www.laman.com

www.ifps.org | www.fluidpowerjournal.com

A Complete Line of Thermoplastic Hydraulic Hoses, Fittings & Ferrules EDITION 0409

WATCH FOR MORE NEW

PIRANHAFLEX™ PRODUCTS COMING SOON!

The “Piranhaflex” trademark contained in this publication is a trademark of Kuriyama of America, Inc.

Main Manufacturing Products

 Circle 154

Catalog includes the popular styles of MAIN Manufacturing’s extensive offering of Hydraulic Flanges and Components – ready for immediate shipment. Dimensional drawings, part numbers, metric and weld specifications included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured at our US plant. MAIN Manufacturing Products, Inc. Grand Blanc, MI (800) 521-7918; FAX: (810) 953-1385 E-mail: info@mainmfg.com Web: www. mainmfg.com/fpj

January/February 2011

Multiple Modular Pumps

Winter LiterAture

Review Special Advertising Section

Marzocchi Pumps USA Corp.

 Circle 155

A complete range of ALP and GHP modular elements. Displacement from 0.19 to 200 cc/rev, group 0.25, 0.5, 1, 2, 3, 4. Offering total connectivity for limitless possibilities. Marzocchi Pumps USA Corp carries a full line of gear pumps and motors. For additional product literature, please contact us at (800) 924-5404 or visit our website www.marzocchipumpsusa.com. For more information, call us at 800-924-5404 or visit www.marzocchipumpsusa.com

G Series Flow Meters Max Machinery

 Circle 156

Max Machinery has expanded their line of positive displacement meters with the introduction of the ultra precise G Series. The new product line offers 0.3% of reading accuracy and high resolution output in a rugged design; making the G Series ideal for all test stand applications. Complete details are available in the updated catalog or specifications can be downloaded from the Max web site.

OEM Controls, Inc.

 Circle 157

OEM Controls has been the leader in the development of electrohydraulic controllers and control systems for over 45 years. From our state-of-the-art hall effect controllers to our customized universal “grip” handles, we configure each product to individual customer specifications. Our catalog includes a company profile, descriptions of our product lines and core capabilities as well as individual product spec sheets.

Max Machinery Contact: 707-433-2662 or, sales@maxmachinery.com www.maxmachinery.com

OEM Controls, Inc. 10 Controls Drive, Shelton, CT 06484 (203) 929-8431 www.oemcontrols.com

Complete Line of Equipment

PumpLinx Version 2.6

Oil-Rite Corporation

 Circle 158

A NEW full color 104 page catalog is available on Oil-Rite’s Lubrication Equipment featuring PurgeX ® Centralized Lubrication Systems. Complete “turn key” systems are available for immediate delivery. Liquid or Grease delivery. Air or Electric Motor Operated. The catalog also features an entire line of level gauges, lubricators, valves, vent plugs and filters. Oil-Rite Corporation PO Box 1207 Manitowoc, WI 54221-1207 Telephone: (920) 682-6173 E-mail: sales@oilrite.com www.oilrite.com 40

PRODUCT LINE OVERVIEW CATALOG

January/February 2011

Simerics

 Circle 159

PumpLinx is a virtual CFD test bed, uniquely suited for the analysis and design of pumps, valves, motors, compressors, propellers, and other fluid devices with rotating or sliding components. It provides rigorous and robust simulation of flow, pressure and cavitation/aeration. PumpLinx provides unique insight over hardware testing by allowing the engineer to see inside the component with accurate analysis. www.simerics.com contact@simerics.com

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Special Advertising Section | Winter Literature Review

Hydraulic Live Swivels Catalog Super Swivels

Contamination Control

 Circle 160

Inline and 90˚ hydraulic live swivels. Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 440 stainless steel, full flow - low pressure drop, rebuilding kits available.

 Circle 161

Ultra Clean Technologies Switch Your Swivel!

Available In BSPP

Inline & 90° Hydraulic Live Swivels • Rated To 10,000 P.S.I. • Heat Treated • Superior Quality Alloy Steel • Rebuildable Ball Bearing Design

• Withstands Heavy Side Loads • 304 & 440 Stainless Steel • Full Flow — Low Pressure Drop • Custom Design & Sizes Available

Quality Products Made In The U.S.A., Patent No. 5547233 Super Swivels • 7917 Beech Street NE • Minneapolis, MN 55432-1762 Email: sales@superswivels.com • Fax: 763-784-7423

www.SuperSwivels.com SuperSwivels_FLPJ_3rd.indd 1

View our interactive CD from our website, www.ultracleantech.com, or order free of charge via phone, fax or e-mail. Phone: 856-451-2176 Fax: 856-453-4975 email: info@ultracleantech.com

763-784-5531 12/3/2008 11:06:48 AM

Super Swivels Phone: (763) 784-5531, Fax: (763) 784-7423, Website: www.superswivels.com

Western Fluidyne – A10V Piston Pumps Western Fluidyne

 Circle 162

World Wide Metric Inc.

 Circle 163

The 288-page General Catalog features a range of metric and industrial fittings and tubing. Provides information on DIN2353, SAE J514, BSI 5200 adaptors and nonreturn valves, as well as metric steel and stainless hydraulic tubes including DIN2391, DIN2445 and ASTM A269 Standards. All steel fitting and tubes are available with CR6Free (Tri-Valiant) Chromate finish. Stainless tubes are available with polished and unpolished finish. This catalog features the B4 ring, a six-point sealing compression ring interchangeable with DIN2353 fittings.

Western Fluidyne provides replacement A10V Piston pumps to distributors and OEMs all around the world. These high quality pumps come with a full range of options including seals, mountings, shafts, compensators, thru-drives, etc. Our customer service team provides what you want, when you need it. Most pumps ship same day or next. Give our Customer Service Team a call to assist you with your hydraulic needs! Western FluiDyne 31915 Groesbeck Hwy Fraser, MI 48026 800.842.5377 www.wfdyne.com

855-CALL WWM (855.225.5996) www.worldwidemetric.com sales@worldwidemetric.com

YOUR CYLINDER SOURCE Yates Industries, Inc.

Hydraulic Fittings and Tubings

Gear Pumps & Gear Motors

 Circle 164

Young Powertech

All Designs, All Sizes, One Result. Yates Cylinders – an ISO-9001:2008 company with facilities in Michigan and Alabama – is your top-quality supplier for all cylinder applications. Hydraulic, pneumatic, NFPA, millgrade, or custom engineering – you name it, Yates can handle it. Complete catalog available. We also maintain an unmatched repair program used by the biggest names in the American Industry. www.yatesind.com Yates Industries, Inc. 23050 Industrial Dr. E. St. Clair Shores, MI 48080 ph 586.778.7680 fax 586.778.6565 www.ifps.org | www.fluidpowerjournal.com

Yates Industries South, LLC. 3401-J Highway 20 Decatur, AL 35601 ph 256.351.8081 fax 256.351.8571

 Circle 165

Young Powertech is a manufacturer and distributor of High Quality Aluminum High Pressure Hydraulic Gear Pumps. Young Powertech's Aluminum High Pressure Hydraulic Gear Pumps are Factory Engineered for the Toughest Applications. "D" and "d" ports are machined in compliance with threaded port with threaded ports with O-ring seal in truncated housing SAE J1926/1 (ISO J1926-1) Young Powertech Inc. Garnet Valley PA Email: info@yptius.com • www.yptius.com • Phone: 610-558-0760

January/February 2011

By Jim Popovich

An introduction to

Slip-In Cartridge

Valves

Part

On e

ydraulics involve the use of fluid under pressure to control the velocity, direction of movement, and force of various kinds of mechanical and electro-mechanical devices, such as hold-down clamps, presses, grippers, injection molders, and conveyors. The efficiency with which these devices operate is directly affected by the efficiency of the hydraulic systems that power them. These hydraulic systems consist of components such as pumps, reservoirs, filters, valves, actuators, and fluid conductors such as tubing, hose, or pipe. The movement of the fluid through a hydraulic system is directly controlled by directional control valves, flow control valves, and pressure control valves, which act independently or in conjunction with one another to regulate the flow of fluid. Conventional hydraulic systems are typically constructed with the individual elements plumbed together by means of the pipe, tube, or host (Fig. 1). Identifying flow paths and isolating individual components for the purpose of diagnosing faults is not overly challenging to the trained troubleshooter, as the flow paths are readily inferred by the experienced fluid power technician.

The conventional means of hydraulic control where the individual circuit components are inter-connected by pipe, hose, and tubing has an alternative in modular systems. While conventional valve systems in hydraulic circuits have served industry well over a number of years, the search for better and more efficient methods of construction resulted in the development of modular control systems. Hydraulic circuits employing conventional valves are economical in limited production low-flow circuits, but modular control systems offer economy, reduction in system envelope size, grouping of control functions, fewer connections that result in lower assembly labor cost, and a reduction in external leakage points, etc. The quest for better control systems has resulted in the modular building-block approach to implementing hydraulic controls. Modular control systems are available in three forms, which use manifold blocks to reduce labor content in building hydraulic circuits: stack valves, screw-in (threaded) cartridge valves, and slip-in cartridge valves. Stack valves (also known as “sandwich valves”) are adaptations of conventional valve interfacing, which allows for the vertical or horizontal stacking components (Fig. 2). The manifold blocks for sandwich valves are typically standard, off-the-shelf building blocks with which circuits may be constructed. Sand-

wich valve circuits can be more compact and have a simpler design at lower cost than circuits utilizing conventional valves due to the fact that most of the valve-to-valve plumbing is accomplished through passageways bored in the valve blocks. With the pump flow and tank connections supplied to the subplate manifold block, external plumbing is often only required to the pump, reservoir, and the actuators themselves—via the A and B ports. These stackable valves present a challenge when used to build complex circuits and are somewhat limited in their application. Typically one stack is employed per actuator, with up to eight stacks per standard manifold. Screw-in cartridge valves are often used as the valve element in DO-3 and DO-5 (NG 6 and NG 10) sandwich blocks. Screw-in and slip-in cartridge valves typically employ custom-designed and custom-manufactured manifold blocks that are limited to a particular application or function. With these custom-manufactured manifold blocks, circuits can be more compact than those put together with conventional hydraulic valves due to the fact that most of the valve-to-valve plumbing is replaced by passageways machined in the blocks. Aluminum blocks are typically employed at operating pressures up to 3000 psi (200 bar) and malleable steel manifolds where pressures exceed 3000 psi.

Figure 2

of xample Fig. 1: E tional n Conve m c Syste li u a Hydr lve a V k c ta Fig. 2: S em Syst

Stack valves

January/February 2011

www.fluidpowerjournal.com | www.ifps.org

Figure 3

Pilot Directional Valve

Hex Plug

Cover Bias Spring Poppet

orifice

Sleeve Manifold Block 5

Table 1: Standard Valve Sizes and Flow Capacity Size (mm) ISO 7368 DIN24342 LPM GPM 32 120 NG16 06 16 90 340 NG25 08 25 125 470 NG32 09 32 230 870 NG40 10 40 420 1600 NG50 11 50 575 2175 NG63 12 63 1650 6250 NG100 13 100 2400 9080 NG125 125 4000 15100 NG160 160 Flow ratings at 3.5 bar (50 PSI) drop at 190 SUS and 122˚F (50˚C)

The valves are relatively inexpensive due to their modular design. In small-volume production runs, when built in low quantities, the design and manufacture of the custom manifold blocks becomes a major portion of the overall system cost. As the production volume increases, the cost of production of the block itself decreases. For complex machine controls, several manifold block modules can be combined. Screw-in cartridge valve blocks (Fig. 3) are primarily applied where flow requirements are less than 70 gpm (265 lpm). The screw-in cartridge valves, as the name implies, screws into standardized threaded cavities bored out in a manifold block. This article will focus on slip-in cartridge valves (SICV), which is a technology that has its origins in Europe in the 1970s. As a result of its origin, the valves and manifolds typically follow ISO and DIN ratings and standards. Slip-in cartridge valves offer significant improvement over conventional hydraulic components: · Higher efficiency · Modularity in component design · Compact circuits · Minimal internal leakage · Easier component replacement · High flow capability · Rapid valve response · Low valve pressure drop · Low sensitivity to contamination · Greater reliability

A slip-in cartridge valve mainstage is a two-port poppet valve inserted into a cavity in a manifold. A typical valve consists of a sleeve, poppet, and spring inserted into a manifold cavity. The poppet moves within the sleeve to control flow through the valve. The insert parts are held in the manifold by a cover plate that contains pilot flow passageways to control the poppet. O-rings and backup rings seal the cover and insert sleeve at the manifold bore. The Major Components of a SICV Circuit The Manifold Block: This block houses the cartridge valves, provides connecting passageways from valve to valve, passages to pilot control valves, pump flow and reservoir return lines, and passages leading to the pilot control valves. Cartridges: These form the mainstage of a valve— hydraulically controlled poppets with two working ports and one pilot port. The elements of the cartridge consist of a poppet, a sleeve (bushing), and a bias spring. Pilot Valves: The function of the pilot valve is to control the slip-in cartridge valves, which essentially form the mainstage portion of the valve. Pilot-directional valves are typically DO-3 or DO-5 interface conventional valves or may be screw-in cartridge valves. The slip-in cartridge, then, becomes a mainstage of a valve whose operation and function is determined by the pilot valve. Covers: The primary function of the cover is to enclose the poppet, spring, and sleeve in the manifold cavity. It is also used to provide control of the poppet, either through orificed plugs contained in the cover or by providing connections to pilot-control valves. The orificed plugs, as shown in Fig. 4, are typically remov-

About the Author: Jim Popovich, CFPAI, CFPPS, CFPHS, was a senior training instructor for a hydraulic manufacturer for 10 years, conducting formal and custom training classes for engineering, sales, maintenance, and distributor personnel. He currently teaches automation technology classes at Washtenaw Community College in Ann Arbor, Mich.

Fig. 3: Manifo ld Block with Screw-In Cartridges Fig. 4: Locatio n of Control Orific e Fig. 5: Manifo ld with Slip -in Cartrid ge Valve Fig. 6: The Effe ctive Areas of a Po ppet

able in the standard cover with the use of a hex key wrench and are sized to obtain the desired opening and closing speed of the poppet. The goal is typically to maximize the response of the cartridge while minimizing system shock due to the rapid opening or closing of the poppet. In many cases, the cover acts as a connecting block between the pilot valves and the mainstage. Fig. 5 illustrates a directional valve interface cover onto which a pilot directional valve is bolted. The size of the cartridge refers to the diameter of the port opening at port A of the poppet (Fig. 6), typically sized in millimeters, with the standard sizes being NG16, 25, 32, 40, 50, 63, 100, 125, and 160. The flow ratings for the size 16-mm to 160-mm ranges from 32 gpm to 4000 gpm (120 lpm to 15,100 lpm) at a valve pressure drop of 3.5 bar (50 psi). Additional economy in circuit design can be achieved by matching the individual cartridge elements to the flow requirements determined by its location within a hydraulic circuit. A slip-in cartridge valve graphical symbol depicts the areas of the poppet that are active at each port. Pressure applied to either of the main ports exerts a force on the poppet to move it off its seat, allowing flow through the valve. If pressure is applied to the AP area, a force is created to close the valve. Common area ratios used in slip-in cartridge valves are 1:1 and 1:2. The area ratio corresponds with the ratio of the A port area to the AP area (A:AP). (Note: This article will use this approach to designating area ratios, although some manufacturers use AP:A or even B:A.) Some organizations and manufacturers designate the AP area as F. Part Two of this article will look at how the construction of SICV systems and poppets contribute to a reduction in internal and external leakage. It will also examine different poppet area ratios as applied in pressure control and directional control applications.

January/February 2011

Productreview

Manufactured by Turning Point Industries (Atwater, CA), the custom welded cylinders provide the accuracy, durability and lifespan that meet the rigorous requirements of robust applications.

Gear  Planetary Reducers Young Powertech After many years in the heavy industrial field, the YMPG series planetary reducers are now available in a complete range from 1500 Nm to 500,000 Nm and in a variety of versions to fit almost any application in the mobile, farming, marine, and mining fields. The modular system permits the combination of all sub-assemblies to meet the exact requirements of any application. www.yptius.com

Cylinders  Hydraulic Turning Point Industries These custom-welded cylinders provide the accuracy, durability, and lifespan that meet rigorous requirements of applications and can last upwards of five years of operation. Other advantages include precise tolerances, very fine internal finishing, and the ability to perform with consistent accuracy. The cylinders can be used in agriculture, construction, material handling, food processing, waste management, mining, road building, and paving applications.



Motion Controller Communication Option Delta Computer Systems, Inc. PROFINET IO has been added as a communication option for RMC motion controllers offered by Delta. Customers now can choose options such as PROFINET IO, PROFIBUS DP, EtherNet/IP or many other protocols for communication to PLCs and other systems. PROFINET IO has a much broader reach than PROFIBUS DP and can enable better networking plant-wide. Both are industry standards with PROFINET IO delivering the convenience of Ethernet at rates of 100Mbits/second to exchange data while PROFIBUS DP communications does data exchange with PLCs at up to 12Mbaud. PROFINET IO also connects distributed I/O to PLCs with an easy configuration set up process similar to the PROFIBUS DP. In motion control applications, PROFINET IO is used for fast (millisecondslevel) cyclic data exchange between IO-Controllers and IO-Devices and for acyclic data transactions used for large blocks of configuration data, such as CAM table data to Siemens’ S7 PLCs. www.deltamotion.com

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January/February 2011

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Associationnews CCEFP | The Center For Compact And Efficient Fluid Power

Your AssociAtion’s Helping HAnds Whether you are just getting started, or overwhelmed by a mountain of work, IDP Association Management can show you what a small, specialized staff can accomplish…

big results.

CCEFP’s Focus on Wind Power Gaining Momentum Insuring a place for fluid power in wind power technology is the latest example of the CCEFP’s reach toward realizing two of its central visions: reducing our nation’s energy usage and increasing the ways in which fluid power can improve our quality of life. Wide-scale use of wind as a power source is rich with potential, but because the generation of wind energy requires power and weight levels that are much higher than typical fluid power applications (500 kW-5 MW), both CCEFP-related research and teaching are vital in efforts to fully exploit this opportunity. New research and reaching initiatives prove the point. Though centered at the University of Minnesota (UMN), headquarters of the seven-university network, three recently launched research projects stretch beyond this campus by involving additional university, government, and industry partners in Center-specific as well as associated research. An $8-million grant to UMN from the Department of Energy for wind power research has led to the formation of an industry consortium (EOLOS), which will help in accelerating the study. Central to the project will be the experiments on an instrumented 2.5 MW Clipper Liberty wind turbine at the University of Minnesota facility at UMORE Park in Rosemont, Minn. On another research front, CCEFP Co-Direct Perry Li has just been awarded a $2-million National Science Foundation (NSF) grant to study energy storage for wind power. Other partners on the grant include two former CCEFP researchers, Eric Loth of the University of Virginia and Jim Van de Ven of Worchester Polytechnic Institute, and Lightsail Energy, an energy storage company in Oakland, Calif. CCEFP Director Kim Stelson has received a seed grant to study hydrostatic drives for wind transmissions and is now actively seeking industry partners to form a consortium. Teaching next generations of engineers about the possibilities for fluid power is central to CCEFP’s work, too. As one of many new classes now offered with this emphasis, a graduate-level course dedicated to the study of wind power has been introduced at the University of Minnesota. For more information, visit www.ccefp.org.

What IDP Can Do For Your Association… • • • • •

Create and streamline efficiencies and procedures Reduce your costs Increase your bottom line Initiate ideas to retain and grow your memberships Steer your association on its mission’s path

IDP AssocIAtIon MAnAgeMent coMPAny 856-424-8998 | www.idpassociationmanagement.com Circle 127

HYDRAULIC FLANGES AND COMPONENTS "Serving Industry for 50 years"

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January/February 2011

Associationnews

FPDA | Motion & Control Network

FPDA ELECTS NEW BOARD OF DIRECTORS AT ANNUAL SUMMIT

Elected to the Board of Directors for three-year terms include Viren Patel, President, Zemarc Controls, Los Angeles, Calif.; Parker Lancaster, PSI Fluid Power Ltd., Vancouver, BC; Tim Gillig, Livingston & Haven, LLC, Charlotte, N.C.; and Alex Wheelock, Connector Specialists, Inc., St. Rose, La.

Joining him on the 2010-2011 Executive Committee: Greg Sidener, Sidener Engineering, Noblesville, Ind., President-Elect Mike Hamzey, Jr., R.M Wright Company, Inc., Farmington Hills, Mich., Vice President, Finance Jim Slone, SunSource, Addison, Ill., Vice President, Membership Hal Kemp, Allen-Orton, Norcross, Ga., Convention Chair Parker Lancaster, PSI Fluid Power, Vancouver, BC, Executive Committee Member-at-Large Richard Neels, Hydraquip Distribution, Houston, Tex., Immediate Past President

Newly elected directors join existing Board members: Dean Gordon, Deetag Ltd., London, Ontario Bill Gillies, Behco, Inc., Div of H&P Technologies, Warren, Mich. Tom Price, Jr., Price Engineering, Hartland, Wis. John Evans, Nott Company, Arden Hills, Minn. Jerry Herrin, Wilson Company, Addison, Tex. Doug Cameron, Kaman Industrial Technologies Corp., Windsor, Conn. Rich Freeh, RG Group, York, Pa. Steven Jenkins, AIT/Carolina, Cleveland, Ohio

teve Schwasnick, Western Integrated Technologies, Bellevue, Wash., assumed the presidency of the FPDA Motion & Control Network at the FPDA/ISD Joint Industry Summit, held October 5-8, 2010 at the PGA Resort in Palm Beach Gardens, Fla.

FPDA members met in conjunction with the members of the International Sealing Distribution Association, the association for fluid sealing professionals. More than 250 industry professionals participated in two-and-a-half days of education and networking. The FPDA Motion & Control Network represents motion solution providers of fluid power,Â automation, and electro-mechanicalÂ technologies and distribution services designed to enhance customer performance and profitability. For additional information, please visit www.fpda.org or call 410-940-6347.

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Circle 130 46

January/February 2011

Circle 129 www.fluidpowerjournal.com | www.ifps.org

IFPE 2011 Certification Test Application Certification Coordinator c/o Fluid Power Society, P.O. Box 1420, Cherry Hill, NJ 08034-0054 Phone: (856) 489-8983 Fax: (856) 424-9248

Personal Information:

Name__________________________________________________________

Company Information: Company Name_ ______________________________________________

Address________________________________________________________ Address_______________________________________________________ _______________________________________________________________

______________________________________________________________

City____________________ State_________ Zip/Postal Code____________

City_____________________ State_ _________ Zip/Postal Code_________

Phone________________________________ Fax_______________________

Phone_ ________________________________ Fax____________________

E-mail Address (home)_ _________________________________________ E-mail Address (work)__________________________________________

Membership Status:  Professional Member- Membership #

Preferred Mailing Address:  Home  Work  Student Member (Proof of full time included/12 credit minimum)  Non-Member

IFPE

Las Vegas, Nevada Thursday, March 24, 2011 Meeting Room S206 Any Certification Written Test – 9:00am – 12 noon Job Performance Test (including C&C) – 1:00pm – 4:00pm

Fees: Specialist Mechanic/Technician Job Performance Written Retake Job Performance Retake $130.00 Payment:

 Specialist Written Test  Mechanic/Technician Written Test  Mechanic/Technician Job Performance Test

FPS Member $260.00 $170.00 $140.00 $150.00 $165.00

Non-member $385.00 $260.00 $175.00 $215.00

$______________________________ $______________________________ $______________________________ Total $______________________________

Payment Type: Payment is required by February 1, 2011 to receive study material and to have test available at location, without incurring additional fees. Credit Card:  MasterCard  Visa  Amex  Check or Money Order Enclosed (in U.S. funds) Credit Card Number___________________________________________________________________ Exp. Date_ ___________________________________ Cardholder Name (Please Print)_________________________________________________________ Signature_ ___________________________________ All fees must be pre-paid and are non refundable. Visit www.ifps.org or call 800-308-6005 for more information.

www.ifps.org | www.fluidpowerjournal.com

January/February 2011

Associationnews

IFPS | International Fluid Power Society

IFPS Newly Certifieds Craig Acuna, MHT El Paso Electric Co.

Todd Duff, IHM The Boeing Company

Dale Johnson, MIP, CC The Boeing Company

Luke McCollom, S, PS Hydraulic Supply Company

Amar Sreenarayana, Jr., HS Tata Consultancy Services

Phillip Applegate, HS

Jacob Fletcher, CC The Boeing Company

Chris Kisela, MM, PM Snohomish County

Joey Strickland, IHM All Pro Hydraulics

Mark Flintoff, IHM The Boeing Company

John Kitko, HS Pressure Drop Technology Integration, Inc.

Steve McLean, IHM Snohomish County Solid Waste

Jack Baker, HS HydraForce, Inc. Thomas Bennett, PT Norgren Mark Bentler, IHM The Boeing Company Brian Bosley, IHM Alcoa Mill Products, Inc.

William Gust, MHM Southern California Edison

Marian Kolbel, IHM The Boeing Company

Ken Mieding, S, PS Motion EFX.

Kenneth Kratz, IHM

Johnson Miles, HS Altec Industries, Inc.

Chad Hamilton, PM Kellogg

Robert Kreider, IHM Alcoa Mill Products, Inc.

Jeff Hannan, PT Norgren

Robert Lloyd, Jr., IHM Alcoa Mill Products, Inc.

Charles Osburn, PT Norgren

Robert Haring, S, HS Hyspeco, Inc.

David Lottermoser, MHM Southern California Edison

Steven Renz, CC The Boeing Company

Dave Campion, MHM Baltimore Gas & Electric Co.

Rance Herren, CC National Oilwell Varco

Michae Loveless, IHM The Boeing Company

Evan Richardson, HS Hydro Air, LLC

Brad Chenoweth II, IHM Engineered Sales, Inc.

Christopher Hoang, HS Altec Industries, Inc.

Grant Macrorie, MHM Southern California Edison

Edward Rose, CC The Boeing Company

Barry Coleman, MHM

Michael Huddleston, HS Fluid Power Services, Inc.

Ernest Maxie, MHM Southern California Edison

Randy Scodellaro, MHM Southern California Edison

Raymond Hunter, MHM Dueco, Inc.

Brian Mayfield, IHM Applied Engineered Systems

William Sell, Jr., IHM Alcoa Mill Products, Inc.

Thomas Bowman, Jr., MHM Baltimore Gas & Electric Co. Christopher Brunner, MT, MHT, PT Spevco, Inc.

Bryan Conley, CC The Boeing Company

Certification Levels Available

Robert Decker, PT Norgren

Nathan Girouard, ECS Hydraquip Corporation

Alan Medeiros, Jr., MHM Altec Industries, Inc.

George Oliver, MHM

CFPPS Certified Fluid Power Pneumatic Specialist

CFPMHT Certified Fluid Power Mobile Hydraulic Technician

CFPAJPP Certified Fluid Power Authorized Job Performance Proctor

CFPECS Electronic Controls Specialist

CFPPT Certified Fluid Power Pneumatic Technician

CFPE Certified Fluid Power Engineer CFPS Certified Fluid Power Specialist (Must Obtain CFPHS, CFPPS) CFPHS Certified Fluid Power Hydraulic Specialist

January/February 2011

Kerry Treinen, HS Oshkosh Corporation Roy Turpin, S, PS Jared Vearrier, IHM Electrolux Mayor Appliances Raymond Victoria, CC The Boeing Company Timothy Watts, IHM The Boeing Company Glenn Whisenand, MHM Baltimore Gas & Electric Co. Dennis Wilson, IHM Kellogg Xiaodong (Alan) Zhao, ECS Indalco Alloys, Inc.

Jerry Smith, PS

CFPAI Certified Fluid Power Accredited Instructor

CFPAJPPCC Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor

Thomas Stringer, CFPE, ECS Donaldson Company, Inc.

CFPMEC – in development Mobile Electronic Controls CFPIEC – in development Industrial Electronic Controls CFPMT Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT) CFPIHT Certified Fluid Power Industrial Hydraulic Technician

CFPMIH Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC)

CFPMM Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM) CFPIHM Certified Fluid Power Industrial Hydraulic Mechanic CFPMHM Certified Fluid Power Mobile Hydraulic Mechanic

CFPMMH Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC) CFPMIP Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC) CFPCC Certified Fluid Power Connector & Conductor

CFPPM Certified Fluid Power Pneumatic Mechanic

www.fluidpowerjournal.com | www.ifps.org

Associationnews IFPS Announces NEW Web Seminar “Energy Savings in Pneumatic Systems” 1-hour Web seminar Thursday, February 3, 2011, 12:00 p.m. – 1:00 p.m. (Eastern) Presented by Jon Jensen, SMC Corporation of America Join Jon Jensen, CFPAI, in a look of common issues found in pneumatic systems, including examples and solutions for the top target areas of energy savings in pneumatic systems: • Leaks Register by visiting • Air Blow www.ifps.org • Excessive Pressure Members: FREE • Intermittent Demand Non-Members: $40 • Inappropriate Usage of Compressed Air

Register Now for the 2011 IFPS Spring Meeting February 23-26, 2011 Embassy Suites Lake Buena Vista Orlando, FL Please join us for the IFPS 2011 Spring Meeting being held February 23-26, 2011 at Embassy Suites Lake Buena Vista, Orlando, Fla. In addition to committee and board meetings, an IFPS certification test event will be held on Saturday, February 26, 2011. An optional tour is also planned. You may register for the meeting and/or test event by visiting www.ifps.org or by calling IFPS Headquarters at 800-308-6005.

Hotel Reservations: You may make hotel reservations for the Embassy Suites Lake Buena Vista by visiting www.ifps.org or by calling the hotel directly at 407-239-1144. Single room, $122.00/night + tax and includes breakfast. Hotel reservations must be made before January 31, 2011 to secure the IFPS discount rate.

Schedule of Events

IFPS Specialist Training Completing an IFPS Specialist Review session is easier than ever with our new Live Distance Learning collaboration. An instructor will engage you in a live online experience with all the energy and expertise of traditional classroom training conducted from the comfort of your own location. There is no travel or lost work time. IFPS Live Distance Learning takes place in a state-of-the-art training facility for three (3) weeks equating twenty (20) hours. Online delivery is offered during the evening hours and is accessed from your own computer with Internet access. A written certification test can be taken at any of our testing locations; additional test fees apply. Registration information can be found by visiting www.ifps.org or by calling IFPS headquarters at 800-308-6005. Registration deadline is January 28, 2010. Pneumatic Specialist

Monday, February 28, 2011 Wednesday, March 02, 2011 Monday, March 07, 2011 Wednesday, March 09, 2011 Monday, March 14, 2011 Wednesday, March 16, 2011

6:00 p.m. - 9:00 p.m. 6:00 p.m. - 9:00 p.m. 6:00 p.m. - 9:00 p.m. 6:00 p.m. - 9:00 p.m. 5:00 p.m. - 9:00 p.m. 5:00 p.m. - 9:00 p.m.

Hydraulic Specialist

Tuesday, March 1, 2011 Thursday, March 3, 2011 Tuesday, March 8, 2011 Thursday, March 10, 2011 Tuesday, March 15, 2011 Thursday, March 17, 2011

6:00 p.m. - 9:00 p.m. 6:00 p.m. - 9:00 p.m. 6:00 p.m. - 9:00 p.m. 6:00 p.m. - 9:00 p.m. 5:00 p.m. - 9:00 p.m. 5:00 p.m. - 9:00 p.m.

Wednesday, February 23, 2011 8:00 a.m. - 9:30 a.m.................................................Strategic Planning Meeting 9:30 a.m. - 12:00 Noon....................................Marketing Committee Meeting 12:00 Noon - 1:00 p.m................................................................ Lunch (on own) 1:00 p.m. - 2:30 p.m..................................... Membership Committee Meeting 2:30 p.m. - 4:00 p.m............................................. Finance Committee Meeting 6:00 p.m. - 7:30 p.m...........................................................Welcome Reception

Thursday, February 24, 2011 8:00 a.m. - 12:00 noon - 1:30 p.m. - 6:30 p.m. -

12:00 Noon................................ Certification Committee Meeting 1:30 p.m................................................................................Lunch 4:00 p.m......................................... Education Committee Meeting 9:00 p.m.............................................................................. Dinner

Friday, February 25, 2011 8:00 a.m. - 11:00 a.m.............................................. Board of Directors Meeting 11:00 a.m. - 12:00 Noon......................................... Strategic Planning Wrap Up 1:00 p.m. - ................................................................................ Afternoon tour

Saturday, February 26, 2011 8:00 a.m. -

4:00 p.m................................................................Open Test Event

www.ifps.org | www.fluidpowerjournal.com

Calendar of Events

Visit www.ifps.org for registration information “Energy Savings in Pneumatic Systems” Web Seminar February 3, 2011, 12:00 p.m. – 1:00 p.m. (EST) IFPS Spring Meeting Orlando, FL Embassy Suites Lake Buena Vista February 23–26, 2011 IFPS Open Test Event Written and Job Performance Embassy Suites Lake Buena Vista February 26, 2011

IFPS Specialist Review Live Distance Learning (3 weeks equating 20 hours) February 28 – March 17, 2011 IFPE Las Vegas, NV March 22–26, 2011 IFPS Annual Meeting Chicago, IL September 14-17, 2011

Sa ve th e Date! January/February 2011

Associationnews

IFPS | International Fluid Power Society

IFPS Certification Testing Locations Individuals wishing to take any IFPS written certification tests are able to select from approximately 265 convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for an IFPS written certification test: 1. Fill out an IFPS Certification Test Application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS Headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for any locations listed below are as follows:  January 2011

 February 2011

 March 2011

 April 2011

 May 2011

 June 2011

Tuesday, 1/4 Thursday, 1/20

Tuesday, 2/1 Thursday, 2/17

Tuesday, 3/1 Thursday, 3/17

Tuesday, 4/5 Thursday, 4/21

Tuesday, 5/3 Thursday, 5/19

Tuesday, 6/7 Thursday, 6/16

 July 2011 Tuesday, 7/5 Thursday, 7/21

 August 2011 Tuesday, 8/2 Thursday, 8/18

If you have any questions, please call IFPS Headquarters at 800-308-6005 or e-mail Connie Graham at cgraham@ifps.org.

ALASKA

University of Alaska Anchorage Anchorage, AK

ALABAMA

Alabama A&M University Normal, AL

Irvine Valley College Irvine, CA

University of AL in Huntsville Huntsville, AL University of Alabama at Birmingham Birmingham, AL

Florida Atlantic University Boca Raton, FL

National Test Center San Diego, CA

Florida Gulf Coast University Ft. Myers, FL

National University San Diego, CA Santa Rosa Junior College Santa Rosa, CA

ARKANSAS

Northwest Arkansas Community College | Bentonville, AR

ARIZONA

Arizona Western College Yuma, AZ Coconino Community College Flagstaff, AZ Eastern Arizona College Thatcher, AZ Glendale Community College Glendale, AZ Mesa Community College Mesa, AZ Northern Arizona University Flagstaff, AZ Paradise Valley Community College Phoenix, AZ Pima Community College Tucson, AZ Rio Salado College Tempe, AZ

Skyline College San Bruno, CA The Taft University System Santa Ana, CA UC San Diego Extension San Diego, CA University of California Irvine, CA Yuba Community College Marysville, CA

COLORADO

Community College of Aurora Aurora, CO

Community College of Denver Denver, CO Fort Lewis College Durango, CO Front Range Community College Larimer Campus | Ft. Collins, CO Pikes Peak Community College Colorado Springs, CO Pueblo Community College Pueblo, CO University of Colorado at Boulder Boulder, CO

CALIFORNIA

Allan Hancock College Santa Maria, CA

University of Northern Colorado Greeley, CO

CONNECTICUT

California Polytechnic State University San Luis Obispo, CA

Yale University | New Haven, CT

California State University, Fresno Fresno, CA

Delaware State University Dover, DE

Chapman University Orange, CA

Delaware Technical and Community College | Georgetown, DE

Foothill College Los Altos Hills, CA

January/February 2011

FLORIDA

Brevard Community College Cocoa, FL Daytona State College Daytona Beach, FL

La Sierra University Riverside, CA

Jacksonville State University Jacksonville, AL

Arizona State University Tempe, AZ

Fullerton Community College Fullerton, CA

DELAWARE

University of Delaware Newark, DE

Florida Memorial University Miami Gardens, FL Florida Southern College Lakeland, FL

University of Illinois at Urbana Champaign, IL

University of West Georgia Carrollton, GA

Waubonsee Community College Grove, IL

INDIANA

Valdosta State University Valdosta, GA

HAWAII

BYU-Hawaii Laie, HI

IOWA

Hawkeye Community College Waterloo, IA

Indian River State College Fort Pierce, FL Miami Dade College Miami, FL

Western Iowa Community College Sioux City, IA

IDAHO

Brigham Young University Rexburg, ID

Polk State College Winter Haven, FL

College of Southern Idaho Twin Falls, ID

Santa Fe Community College Gainesville, FL University of Florida Gainesville, FL

Eastern Idaho Technical College Idaho Falls, ID Lewis-Clark State College Lewiston, ID

University of South Florida Tampa, FL Valencia Community College Orlando, FL

GEORGIA

Clayton State University Morrow, GA Columbus State University Columbus, GA Columbus Technical College Columbus, GA Darton College Albany, GA Georgia Gwinnett College Lawrenceville, GA

Ivy Tech Community College/ Columbus | Columbus, IN

Ivy Tech Community College/ Indianapolis | Indianapolis, IN Ivy Tech Community College/ Kokomo Kokomo, IN Ivy Tech Community College/ Lafayette | Lafayette, IN Ivy Tech Community College/ Lawrenceburg | Lawrenceburg, IN Ivy Tech Community College/ Madison Madison, IN Ivy Tech Community College/ Muncie Muncie, IN

University of Idaho Moscow, ID College of DuPage Glen Ellyn, IL

Ivy Tech Community College/ Bloomington | Bloomington, IN

Ivy Tech Community College/Gary Gary, IN

Wartburg College Waverly, IA

Boise State University Boise, ID

Open Campus Florida Community College at Jacksonville, FL

Indiana Univ. Purdue University Indianapolis, IN

Ivy Tech Community College/ Evansville | Evansville, IN

University of Iowa Iowa City, IA

Hillsborough Community College Plant City, FL

Albany State University Albany, GA

University of Georgia Athens, GA

ILLINOIS

Ivy Tech Community College/ Richmond | Richmond, IN Ivy Tech Community College/ Sellersburg | Sellersburg, IN

College of Lake County Grayslake, IL

Ivy Tech Community College/ South Bend | South Bend, IN

Illinois State University Normal, IL

Ivy Tech Community College Terre Haute, IN

John A. Logan Community College Carterville, IL

Purdue University West Lafayette, IN

Lincoln Land Community College Springfield, IL Northern Illinois University De Kalb, IL

KANSAS

Johnson County Community College Overland Park, KS Kansas State University Manhattan, KS

Parkland College Champaign, IL

Georgia Southern University Statesboro, GA

Richland Community College Decatur, IL

Georgia State University Atlanta, GA

Rock Valley College Rockford, IL

University of Kansas Lawrence, KS Wichita State University Wichita, KS

www.fluidpowerjournal.com | www.ifps.org

Associationnews

International Fluid Power Society | IFPS

University of Louisville Louisville, KY

KENTUCKY

Western Kentucky University Bowling Green, KY

LOUISIANA

Bossier Parish Community College Bossier City, LA

University of Minnesota - Twin Cities Minneapolis, MN University of Minnesota Morris, MN

MISSOURI

Avila University Kansas City, MO

University of Louisiana at Monroe Monroe, LA

Metropolitan Community College-Penn Valley Kansas City, MO

Nicholls State University, Thibodaux, LA

Missouri Western State University St.Joseph, MO

University of New Orleans New Orleans, LA

Southeast Missouri State University Cape Girardeau, MO

MARYLAND

Anne Arundel Community College Arnold, MD

St. Charles Community College Cottleville, MO

Carroll Community College Westminster, MD

State Fair Community College Sedalia, MO Three Rivers Community College Poplar Bluff, MO

Chesapeake College Wye Mills, MD College of Southern Maryland La Plata, MD

University of Central Missouri Warrensburg, MO

Frederick Community College Frederick, MD

Webster University St. Louis, MO

Harford Community College Bel Air, MD Hagerstown Community College Hagerstown, MD Howard Community College Columbia, MD University of Maryland College Park, MD

MASSACHUSETTS

North Shore Community College Danvers, MA University of Massachusetts Boston, MA

MICHIGAN

Baker College Online Flint, MI

MISSISSIPPI

University of Mississippi University, MS

MONTANA

Montana State University Bozeman, MT

The University of Montana Missoula, MT

NORTH CAROLINA

Kalamazoo Valley Community College Kalamazoo, MI

North Carolina Central University Durham, NC

Schoolcraft College Livonia, MI

Washtenaw Community College Ann Arbor, MI

MINNESOTA

Minnesota State University, Mankato Mankato, MN

College of Southern Nevada Charleston Campus Las Vegas, NV

The University of North Carolina Wilmington, NC

NORTH DAKOTA

Bismarck State College Bismarck, ND

NEBRASKA

NEW JERSEY

Brookdale Community College Lincroft, NJ Gloucester County College Sewell, NJ Mercer County Community College West Windsor, NJ

www.ifps.org | www.fluidpowerjournal.com

Harrisburg Area Community College-Lancaster Campus Lancaster, PA

College of Southern Nevada Cheyenne Campus North Las Vegas, NV

SOUTH CAROLINA

College of Southern Nevada Green Valley Campus Henderson, NV

Coastal Carolina University Conway, SC

College of Southern Nevada Henderson Campus, NV

Horry-Georgetown Technical College Conway, SC

NEW YORK

Brooklyn College - CUNY Brooklyn, NY

Rochester Institute of Technology Rochester, NY Central Ohio Tech College OSU-Newark | Newark, OH

OHIO

Midlands Technical College Columbia, SC Orangeburg Calhoun Technical College Orangeburg, SC Piedmont Technical College Greenwood, SC

Rhodes State College Lima, OH

Technical College of the Lowcountry Beaufort, SC

TENNESSEE

University of Akron Akron, OH

Middle Tennessee State University Murfreesboro, TN

Oklahoma State University Stillwater, OK Oklahoma State University-Tulsa Tulsa, OK

University of Oklahoma Norman, OK

Southern Adventist University Collegedale, TN Tennessee State University Nashville, TN

OREGON

Central Oregon Community College Bend, OR

Clackamas Community College Oregon City, OR Mt. Hood Community College Gresham, OR Portland Community College Rock Creek Portland, OR

Walters State Community College Morristown, TN

TEXAS

Austin Community College Austin, TX Collin Community College - Spring Creek Campus | Plano, TX

University of Houston Houston, TX University of Texas Brownsville Brownsville, TX University of Texas at Arlington Arlington, TX University of Texas El Paso El Paso, TX Victoria College Victoria, TX

Brigham Young University Provo, UT

UTAH

Weber State University Ogden, UT Old Dominion University Norfolk, VA

VIRGINIA

WASHINGTON

Central Washington University Ellensburg, WA

Western Washington University Bellingham, WA

WISCONSIN

Lakeshore Technical College Cleveland, WI

Marian University of Fond du Lac Fond du Lac, WI University of Wisconsin Oshkosh Oshkosh, WI University of Wisconsin-Milwaukee Milwaukee, WI

El Paso Community College El Paso, TX

UW-Green Bay Green Bay, WI

Grayson County College Denison, TX Lamar Institute of Technology Beaumont, TX

RCC-SOU Higher Education Center Medford, OR

Lamar University Beaumont, TX

University of Oregon Eugene, OR

Tyler Jr. College Tyler, TX

Eastfield College Mesquite, TX

Portland State University Portland, OR

Southwestern Oregon Community College | Coos Bay, OR

Texas Tech University Lubbock, TX

Olympic College Bremerton, WA

The University of Memphis Memphis, TN

Abilene Christian University Abilene, TX

Texas A&M University-Commerce Commerce, TX

Utah Valley State College Orem, UT

East Tennessee State University Johnson City, TN

OKLAHOMA

Texas A&M University College Station, TX

Salt Lake Community College Salt Lake City, UT

The University of Toledo Toledo, OH

Northern Oklahoma College Tonkawa, OK

Texas A&M International University Laredo, TX

Davis Applied Technology College Kaysville, UT

York Technical College Rock Hill, SC

The Ohio State University Columbus, OH

Southern Methodist University Dallas, TX

Weatherford College Weatherford, TX

Spartanburg Community College Spartanburg, SC

Trident Technical College Charleston, SC

North Dakota State University Fargo, NC

Bellevue University Bellevue, NE

Harrisburg Area Community College York Campus | York, PA

University of Central Oklahoma Edmond, OK

Southeast Community College Lincoln, NE

Southwestern Michigan College Dowagiac, MI

NEVADA

East Carolina University Greenville, NC

Mount Olive College Mount Olive, NC

Michigan State University East Lansing, MI

Harrisburg Area Community College Harrisburg, PA

Franklin University Columbus, OH

Henry Ford Community College Dearborn, MI

Macomb Community College Warren, MI

San Juan College Farmington, NM

Mississippi State University Mississippi State, MS

Ferris State University Big Rapids, MI

Lansing Community College Lansing, MI

HACC Gettysburg Campus Gettysburg, PA

Columbus State Community College Columbus, OH

Guilford Technical Community College Jamestown, NC

Lake Superior State University Sault Ste. Marie, MI

NEW MEXICO

PENNSYLVANIA

Bucks County Community College Newtown, PA

Eastern New Mexico University Portales, NM

Holmes Community College Goodman Campus Goodman, MS

Fayetteville State University Fayetteville, NC

Delta College University Center, MI

Raritan Valley Community College Somerville, NJ

University of Wyoming Laramie, WY Lethbridge College Lethbridge, AB Canada

WYOMING

CANADA

Midwestern State University Wichita Falls, TX

Saskatchewan Institute of Applied Science and Technology Saskatchewan, Canada

Sam Houston State University Huntsville, TX

Thompson Rivers University Kamloops, BC Canada

January/February 2011

Associationnews

NFPA | National Fluid Power Association

Nucor COO to Address Fluid Power Industry Leaders at NFPA’s 2011 Annual Conference

ational Fluid Power Association (NFPA) is pleased to announce that Nucor Chief Operating Officer John Ferriola will be the keynote speaker at the 2011 NFPA Annual Conference. He will address more than 100 industry leaders and member companies in Bonita Springs, Fla., February 16 – 19, 2011. Conference details can be found at www.nfpa.com/ac11. During his keynote address, The Importance of American Manufacturing for Global Strength, Ferriola will provide NFPA members with an overview of Nucor, including its products and culture, a general review of the domestic and global economic environment, and forecasts for the industry. As part of his presentation, he will stress the importance of American-based manufacturing for global strength. The conference lineup also includes the following speakers: Alan Beaulieu Economist and Principal, Institute for Trend Research U.S. and Global Economic Trends Beaulieu is a favorite presenter at NFPA’s Annual Conference and makes regular appearances at the NFPA Industry & Economic Outlook Conference. He consults and advises companies throughout the United States, Europe, and Japan on how to plan for and prosper through the business cycle. He will present his typically insightful forecasts for the United States and for economies around the world, with a special focus on fluid power end use markets here at home and in other countries. William Copacino President & CEO, Oco, Inc. The Strategic Imperative to Manage the Supply Chain Supply Chain Management has a larger impact on costs, revenues, and profitability than many companies realize, and it will have a greater impact in the future, as fuel and transportation costs will invariably increase substantially over the long term and customer demands will also increase. Copacino will comment on the environmental trends that will drive a need to better manage supply chain and will discuss ways companies are preparing to address this challenge. Ted Gerber Senior Consultant, Guttman Development Strategies Building High-Performing Global Teams Building high-performing teams in today’s environment is challenging, but building them within 52

January/February 2011

a global context is especially difficult. Gerber will describe how to integrate individual differences in values, talent, temperament, and communication style across different cultures and vast geographical distances. He will also relate how high-performing leaders and teams align, manage conflict, and redefine accountability within a global setting. This year’s conference theme, “Competing on the Global Stage,” will include numerous opportunities for NFPA members to network and share knowledge on the ongoing globalization of the fluid power industry. “Our members have a variety of different objectives in this new economy—staying competitive here at home, increasing sales in export markets, and expanding operations in foreign countries,” Eric Lanke, NFPA’s executive director, said. “Because this diversity of membership provides opportunities to learn from each other, unique knowledge sharing activities have been added to facilitate this interaction.” Conference details can be found online at http://www.nfpa.com/ac11.

Calendar of Events 2011 NFPA Annual Conference February 16 – 19, 2011 Hyatt Regency Coconut Point Bonita Springs, FL IFPE 2011 March 22 – 26, 2011 Las Vegas Convention Center Las Vegas, NV Co-located with CONEXPO-Con/AGG. Visit www.ifpe.com for more details. Hannover Fair 2011 April 4 - 8, 2011 Motion, Drive & Automation (MDA), Hannover, Germany NFPA 2011 Industry and Economic Outlook Conference August 16 - 17, 2011 Renaissance Schaumburg Hotel Schaumburg, IL

Marc Weston

Phil McCluskey

NFPA Welcomes Two New Members to Board of Directors

wo new members have been named to the National Fluid Power Association (NFPA) Board of Directors – Marc A. Weston, executive vice president & chief marketing officer, Sauer-Danfoss Inc., and Phil McCluskey, implement and steering systems global product director, Caterpillar Inc. Marc Weston holds global responsibility for sales, marketing, quality, and technology functions at SauerDanfoss, a worldwide leader in hydraulic and electronic systems for use in mobile equipment. Prior to joining the company, Weston worked 18 years at The Timken Company, a manufacturer of bearings and steel. Phil McCluskey provides leadership for Caterpillar’s worldwide hydraulic business including technical strategy, design, sourcing, quality, profitability, and asset management. His team is responsible for providing valves, pumps, motors, cylinders, tanks, and systems differentiation to the entire Cat Product line. Prior to this, McCluskey was the product portfolio director of Caterpillar Brasil Ltda. (CBL) and manager of advanced materials at Caterpillar. Both individuals were named to interim positions on the NFPA Board of Directors and will stand for election to full terms at the 2011 NFPA Annual Conference, February 16-19, at the Hyatt Regency Coconut Point in Bonita Springs, Fla. www.fluidpowerjournal.com | www.ifps.org

ESA | Equipment Service Association

FPEF | Fluid Power Education Foundation

Classifieds

New Key Schools Added to FPEF Key School Network After The SALE, It’s SERVICE That Counts! Looking For a Reputable Repair Shop? Looking for Specific Parts? Since 1959 The Equipment Service Association’s (ESA) members have excelled in sales and service for hydraulics, pneumatics, and electrically operated tools, components, and equipment. Our 175 members span the United States, Canada and Puerto Rico. Visit http://www.2esa.org and connect with our members for service that counts. It’s FREE! Join ESA! If you are looking for a competitive edge, joining ESA is a great way to start. Many ESA membership programs have helped companies save money, obtain innovative ideas, and develop diversified professional relationships. To join our growing association,call 866-ESA-3155.

FPEF welcomes Central Community College, Columbus Campus, Columbus, Neb., and Northwest State Community College, Archbold, Ohio, to its Key School network. As FPEF Key Schools, these institutions can offer scholarships to high school students entering their programs, as well as scholarships for current students to enable them to continue their education, and can take advantage of the network of 20 colleges, universities, and high schools offering fluid power educational programs. An FPEF Key School offer fluid power courses in either standalone fluid power programs or as a significant part of other programs, such as engineering technology, industrial engineering, automation and robotics, electronics, technology, etc. Visit www.fpef.org for a full list of Key Schools.

IN memoriam

Bruce B. Mackey

Carey Krueger

Bruce B. Mackey, the founder of Main Manufacturing Products in Grand Blanc, Mich., died at the age of 86. He founded the company, a hydraulic flange manufacturer, in 1959. Bruce had been a fluid power instructor in the 1960's and 1970's. He was a big proponent of fluid power education. Mackey is survived by his wife Barbara; children Robert Mackey, Margaret Mackey, Mike Green, Mary (Don) Rozenberg, Susan (Kirk) Sulzman, Joe (Cheryl) Ross, Thomas Ross, Dan (Susan) Ross, Matt (Lisbeth) Ross; grandson Kyle Fisher; brother, Stanley (Frances); and sister, Marilyn (Robert) Heenan-Johnson; sister-in-law Peg Mackey; and several nieces and nephews.

Mr. Carey Krueger, 46, died unexpectedly on Saturday, October 9, 2010. A graduate of the Governor Livingston High School, Berkeley Heights, Class of 1982, Krueger later graduated from the Stevens Institute of Technology in Hoboken, receiving his Bachelor of Science in Mechanical Engineering. He was co-owner of the Behringer family businesses in Branchville. An avid golfer and Dallas Cowboys fan, Krueger was also a member of the Schutzen Brothers and traveled to Germany regularly for their festival. A loving and devoted husband, father, and family man, Krueger loved spending time on Culvers Lake with friends and family. The Behringer business will continue under the guidance of his brother, partner, and vice president, Ronald Krueger.

www.ifps.org | www.fluidpowerjournal.com

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January/February 2011

Classifieds

Advertising Index

Company Page Circle Adaconn................................................................................... 15.......... 113 Adaconn................................................................................... 33.......... 137 Adaconn & Inserta................................................................... 38.......... 144 Air Logic................................................................................... 33.......... 141 Air Logic................................................................................... 38.......... 145 Ametek Automation and Process Technologies.................... 27.......... 120 Ametek Automation and Process Technologies.................... 34.......... 140 Ametek Automation and Process Technologies.................... 38.......... 146 API Heat Transfer..................................................................... 12.......... 109 API Heat Transfer..................................................................... 38.......... 147 Association Management Company...................................... 45.......... 127 Attica Hydraulic Exchange Corp.PPL.....................................CIII.......... 101 Attica Hydraulic Exchange Corp.PPL...................................... 38.......... 148 Clippard Instrument Lab Inc.................................................. CIV.......... 100 Clippard Instrument Lab Inc.................................................... 39.......... 149 Component Sourcing International........................................ 10.......... 107 Component Sourcing International........................................ 32.......... 136 Cyber-Tech............................................................................... 31.......... 123 Cyber-Tech............................................................................... 39.......... 150 Flaretite.................................................................................... 35.......... 125 Flaretite.................................................................................... 34.......... 134 Harvard Corporation............................................................... 33.......... 166 Hercules Sealing Products...................................................... 29.......... 121 Hercules Sealing Products...................................................... 39.......... 151 Honor Pumps U.S.A................................................................ 46.......... 129 Honor Pumps U.S.A................................................................ 32.......... 131 IFPE............................................................................................ 9.......... 106 Kuriyama of America............................................................... 19.......... 117 Kuriyama of America............................................................... 39.......... 152 La-Man Corp............................................................................ 39.......... 153 Lehigh Fluid Power.................................................................. 35.......... 124 Lehigh Fluid Power.................................................................. 34.......... 142 Magnetek/Enrange.................................................................. 33.......... 143 Main Manufacturing Products................................................ 45.......... 128 Main Manufacturing Products................................................ 39.......... 154 Marzocchi Pumps...................................................................... 3.......... 103 Marzocchi Pumps.................................................................... 40.......... 155 Max Machinery Inc.................................................................. 17.......... 114 Max Machinery Inc.................................................................. 40.......... 156 OEM Controls Inc.................................................................... 25.......... 119 OEM Controls Inc.................................................................... 40.......... 157 Oil-Rite Corp............................................................................ 40.......... 158 Peninsular Cylinder Co. Inc....................................................... 5.......... 104 Peninsular Cylinder Co. Inc..................................................... 33.......... 138 Power Valve............................................................................. 15.......... 112 Power Valve............................................................................. 32.......... 133 Simerics................................................................................... 40.......... 159 Simerics................................................................................... 13.......... 110 Sunfab North America............................................................ 46.......... 130 Super Swivels.......................................................................... 17.......... 115 Super Swivels.......................................................................... 41.......... 160 TR Engineering Inc................................................................. 19.......... 116 Ultra Clean............................................................................... 41.......... 161 Ultra Clean............................................................................... 11.......... 108 Western Fluidyne....................................................................6-7.......... 105 Western Fluidyne..................................................................... 34.......... 135 Western Fluidyne..................................................................... 41.......... 162 World Wide Electric Corp........................................................ 14.......... 111 World Wide Metric Inc............................................................. 23.......... 118 World Wide Metric Inc............................................................. 41.......... 163 Yates Industries Inc...............................................................CII-1.......... 102 Yates Industries Inc.................................................................. 34.......... 139 Yates Industries Inc.................................................................. 41.......... 164 Youli......................................................................................... 29.......... 122 Youli......................................................................................... 32.......... 132 Young Powertech.................................................................... 44.......... 126 Young Powertech.................................................................... 41.......... 165

FPJclassified2011_Layout 1 11/29/10 3:56 PM Page

Surplus Inventory Wanted We pay top dollar for surplus inventory and are always looking for: Hydraulics Power Transmission Pneumatics Electric Motors Engines Wheels & Casters

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Fluid Power Executive Recruiters As veteran recruiters who focus in the Fluid Power Industry, we need outstanding professionals to fill opportunities in: -Engineering -Design -Manufacturing -Sales -Marketing Contact: Eric C. Bergsman, Sales/Marketing Dave Sevel, Engineering William Radke, Manufacturing/Operations

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1. Do you specify, select, or influence the purchase of components & systems on new or existing machinery? 03  Yes 04  No If yes, in which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 07  Vacuum 08  Electronic Controls 09  None of these 10  Administration 11  Plant Operations 12  Engineering 13  Technical 14  Mechanical 15  Purchasing 16  Other

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A  1-19

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B  Material Handling Equipment C  Mining Machinery D  Packaging Machinery E  Plastic Machinery F  Presses & Foundry G  Railroad Machinery H  Road Construction/Maintenance Equipment I  Simulators & Test Equipment

C  50-99

D  100-249

J  Snow Vehicles, Ski Lifts K  Steel Plants & Rolling Mills L  Truck & Bus Industry M  Textile Machinery N  Woodworking Machines O  Other (specify) P  Fluid Power Industry

E  250-499

5. What is the primary business activity at this location? In the Fluid Power Industry: 56  Manufacturer 57  Distributor 58  Education Outside the Fluid Power Industry: 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 6. In which region does your company do business? (check all that apply) 61  East 62  Midwest 63  Southeast 64  Southwest

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66  National

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______________________________________________________________________________________________________________________ Signature Date 9. I would like more information on the following products: (Please check all that apply) 800  Accumulators 805  Filters 808  Hose & Tubing 801  Accessories 806  Gauges & Sensors 809  Hydraulic Fluids 802  Electronic Controls 807  Heat Exchangers, 810  Motors 803  Couplings & Fittings Heaters, Aftercoolers, 811  Pumps 804  Cylinders Dryers 812  Seals & Packing 10. I plan on purchasing the above products in the next: 68  0-3 months 69  3-6 months 70  6-9 months

71  12+ months

Please send Fluid Power Society Information (please check all that apply) 897  Membership 898  Certification 899  Training/Education

813  Vacuum 814  Valves 815  Software

F  500-999

G  1000+

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Which edition would you like to receive?  Print  Digital  Both 1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? 03  Yes 04  No. If yes, which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 09  None of These 07  Vacuum 08  Electronic Controls 2. What is your primary job title? (check only one) 10  Administration: Chairman, Pres., V.P., Sec., Tres., G.M., Owner, Bus. Mgr., Dir., etc. 11  Plant Operations: VP of Mfg/ Oper/ Prod., Plant Mgr./ Dir. Mgr., Supv./ Supt./ Foreman/ Safety Dir., etc. 12  Engineering: V.P. Eng., Eng., Des. Eng., Dir. of Eng., Staff Spec., Chief Eng., Senior Eng., Maint/Prod. Eng., etc. 13  Technical: Chief Tech., Fluid Power Tech., etc. 14  Mechanical: Chief Master Mech., Master Mech., Fluid Power Mech., etc. 15  Purchasing: VP/Dir. of Purch., Procurement Mgr., Buyer, Purch., etc. 16  Other: (please specify)______________________________________ 3. Number of employees at this location? A  1-19 B  20-49 C  50-99 E  250-499 F  500-999 G  1000+

D  100-249

(View a sample of our paperless digital edition at www.fluidpowerjournal.com) 4. What is the primary business activity at this location? In the Fluid Power Industry Outside the Fluid Power Industry 56  Manufacturer 57  Distributor 58  Education 59  Original Equipment Manufacturer (OEM) 60  End User of Fluid Power Products 61  Other: (please specify)______________________________________ 5. Which of the following best describes your market focus? A  Aerospace A  Marine & Offshore Equipment B  Agricultural Machinery B  Material Handling Equipment C  Automotive C  Mining Machinery D  Civil Engineering D  Packaging Machinery E  Cranes E  Plastic Machinery F  Drills & Drilling Equip. F  Presses & Foundry G  Flame Cutting/Welding Equip. G  Railroad Machinery H  Food Machinery H  Road Construct/Maint. Equip. I  Forestry I  Simulators & Test Equipment J  Furnaces J  Snow Vehicles, Ski Lifts K  Gas & Oilfield Machinery K  Steel Plants & Rolling Mills L  Heavy Construction & Equip. L  Truck & Bus Industry M  Military Vehicles M  Textile Machinery N  Construction & Utility Equip. N  Woodworking Machines O  Machine Tools O  Other (specify)_____________ P  Government Related P  Fluid Power Industry

My company should be advertising in or submit an article to the Fluid Power Journal. Please contact this person: Name:_ ________________________________________Title:___________________________________ Phone:_ _____________________________________________

Circle 101

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Circle 100

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