iglidur® PRT
iglidur® PRT – Slewing Ring Bearing Standard range from stock Completely maintenance-free Easy installation, interchangeable sliding pads High wear resistance For high load capacity, high stiffness Available as stainless steel version Wide range of accessories
545
iglidur® PRT
iglidur® PRT
iglidur® PRT is a Slewing Ring Bearing with the proven advantages of the igus® polymer bearings. The sliding pads made from iglidur® high-performance polymers are completely free from maintenance and lubrication. All the housing components are made from anodized aluminum or stainless steel, the surfaces which mate with the iglidur® sliding pads are all hard anodized. All the fixing screws are stainless steel.
Completely maintenance-free Easy installation, interchangeable sliding pads High wear resistance For high load capacity, high stiffness
Stainless steel versions available
When to use it? When a ready-to-install fit solution is needed As a robust and corrosion resistant bearing unit for high loads For high tilting moments For use with different sorrounding media When a lubrication and maintenance free Slewing Ring Bearing is needed For slow to medium speed
When not to use it? For fast rotations With temperatures over +180 °C When there is not enough driving torque at high loads When highest precision is needed
Wide range of accessories
Temperature dependant of type
up to max. +180 ° –50 °
Product range 3 types 42 dimensions Ø 20–300 mm 2
1 3 1
2
Type 01: Aluminum, hard anodized, or Stainless steel V4A Type 02: iglidur® J4 or A180 Type 01: iglidur® J or H1 Type 01 and 02: Aluminum, anodized, or Stainless steel V4A 546
More information
www.igus.co.uk/en/prt
iglidur® PRT | Application Examples
iglidur® PRT
Typical sectors of industry and application areas Conveyors Automation Assembly stations Theatre/Stage and lighting technology Renewable energy etc.
Improve technology and reduce costs – 310 exciting examples for iglidur® plain bearings online
www.igus.co.uk/iglidur-applications
Handling and conveyance system for semiconductor transport/box.
www.igus.co.uk/welding-plant
www.igus.co.uk/movinghead
www.igus.co.uk/cnc-machining
igus® (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 547
iglidur® PRT
iglidur® PRT | Product Range Type 01
Slewing ring bearing
Order key
H
X
H
HX S1 S1
T2
PRT-01-30-ES-H1
X
T2
d
d2
d S2
R2
T1
S2
B B
R2
B B
d2
d
T1
d1
D
K1 K1
R1
D1
R1
T1
X
blank = iglidur® J Sliding pads from iglidur® H1 Blank: Alumnium ES: Stainless steel V4A Inner-Ø Type Slewing Ring
d2
S1
D
d1
d1
D
D1
T2
D1
X X
h h
B
S2
B
R2
R1
K1
Special properties Slewing ring with high stiffness Easy to fit High wear resistance
Maintenance-free sliding pads made of iglidur® J page 89 Available in aluminium or stainless steel V4A
Dimensions [mm] Part Number
D*
D1
d1
h
d
d2
H
h
T1
T2
S1
Available in stainless steel
S2
±0,2
PRT-01-30
100 91 42.5 30
82
29
10 8 x 45 °
PRT-01-60 PRT-01-100 PRT-01-150 PRT-01-200 PRT-01-300
160 185 250 300 450
130 160 220 274 410
33 34 35 38 42
10 12 12 15 15
145 170 235 285 430
74 112 165 215 320
60 100 150 200 300
K1
R1
R2
B
41
29
4,5
for screw
8 x 45 °
10 x 36 ° 20 x 18 ° 12 x 30 °16 x 22.5 ° 12 x 30 °16 x 22.5 ° 12 x 30 °16 x 22.5 ° 12 x 30 °16 x 22.5 °
M4
4.5
DIN 7984 M4
M5 M5 M5 M6 M8
5.5 5.5 5.5 7.0 9.0
DIN 912 M5 65 51.5 DIN 912 M5 80 69 DIN 912 M5 110 96.5 DIN 912 M6 137 124 DIN 7984 M8 205 186.6
4.5 5.5 5.5 7.0 7.0
* Tolerance according to DIN ISO 2768 mK
High temperature slewing ring bearing Special properties Suitable up to +180 °C, high chemical resistance For all 5 standard dimensions of style 01 Body in aluminium or stainless steel, Sliding pads in iglidur® H1 page 337
Dimensions [mm] Part Number
D*
D1
d1
d
PRT-01-30-H1
100 91 42.5 30
PRT-01-60-H1 PRT-01-100-H1 PRT-01-150-H1 PRT-01-200-H1 PRT-01-300-H1
160 185 250 300 450
d2
H
h
T1
82
29
10 8 x 45 °
130 160 220 274 410
33 34 35 38 42
10 12 12 15 15
T2
S1
S2
K1
8 x 45 °
M4
4.5
DIN 7984 M4
M5 M5 M5 M6 M8
5.5 5.5 5.5 7.0 9.0
DIN 912 M5 65 51.5 DIN 912 M5 80 69 DIN 912 M5 110 96.5 DIN 912 M6 137 124 DIN 7984 M8 205 186.6
±0,2
145 170 235 285 430
74 112 165 215 320
60 100 150 200 300
R1
R2
B
41
29
4.5
for screw
10 x 36 ° 20 x 18 ° 12 x 30 °16 x 22.5 ° 12 x 30 °16 x 22.5 ° 12 x 30 °16 x 22.5 ° 12 x 30 °16 x 22.5 °
4.5 5.5 5.5 7.0 7.0
* Tolerance according to DIN ISO 2768 mK
delivery available time from stock
prices price list online www.igus.co.uk/en/prt
548 Lifetime calculation, CAD files and much more support
order part number example PRT-01-30 www.igus.co.uk/en/prt
iglidur® PRT
0.3
iglidur® PRT | Technical Data Type 01 0.2
Properties Weight
Unit kg
0.1
PRT-01-30 0.4
0.05
0.01 PRT-01-200 PRT-01-300 PRT-01-60 PRT-01-100 PRT-01-150 1.1 1.3 2.2 3.2 7.6
Max. axial load, static N 27,000 50,000 55,000 80,000 0 Max. axial load, dynamic N 7,000 15,000 16,000 25,000 Max.0radial load, static N 5,000 10,000 16,000 25,000 Max. radial 8,000 0 load, 500 dynamic 1,000 1,500 N 2,000 1,500 2,500 3,000 3,000 3,500 4,0005,000 4,500 5,000 Max. rotat. speed dry running 1/min 250 200 150 100 Rigidity, axial PRT-01-30 N/µm 300 400 450 PRT-01-60 100 Rigidity, radial N/µm 50 65 65 PRT-01-100 PRT-01-200 PRT-01-300 65 PRT-01-150 Max. perm. tilting moment Nm 200 800 1,500 2,000
100,000 100 30,000 35,000 10,000 80 500 65 3,800
150,000 500 90,000 45,000 27,000 50 500 65 5,000
Drive torque [Nm]
2,000
100
1,500
50
2
1,000
600 500
0 100
500 100 400 0
300 200 600
5,000
20,000
30,000
50,000
70,000
90,000
PRT-01-30
PRT-01-60
PRT-01-100
PRT-01-150
PRT-01-200
PRT-01-300
Graph 50 01: Necessary drive torque versus applied moment
100 0
100
50
0 400
300
5,000
2
Load [N]
100 500
Drive Torque [Nm]
10,000
1,000
0
200 100
3,000
2,000
1,000 PRT-01-30
PRT-01-60
PRT-01-100
PRT-01-150
4,000
PRT-01-200
PRT-01-300
0 0
3,000
2,000
1,000
5,000
4,000
2
0
100
Graph 02: Necessary drive torque 5,000 versus applied moment
Moment [Nm] 0.3
PRT-01-30
PRT-01-60
PRT-01-100
PRT-01-150
PRT-01-200
PRT-01-300
Deflection [°]
0.2
0.01
0.1 0.3
0 0.05
0 0.2
0
100
500
Graph 03: Deflection versus
0
0.1
0.05
500
1,000
1,500
2,000
2,500
3,000 3,500
4,000
0.01 moment 4,500 5,000 applied
Moment [Nm] PRT-01-30 PRT-01-30 M4, min. PRT-01-100 8 screws
PRT-01-60 PRT-01-60 M5, min. PRT-01-150 10 screws
PRT-01-100 M5, min. PRT-01-200 12 screws
PRT-01-150 M5, min. PRT-01-300 12 screws
PRT-01-200 0 100 M6, min. 12 screws
PRT-01-300 500 M8, min. 12 screws
All load values assume the 1,500 PRT is assembled socket head4,000 screws4,500 (strength 0 500 1,000 2,000 2,500with3,000 3,500 5,000class 8.8) on the outside pitch circle 2,000 diameter. For the assembly of the PRT the screws have to be inserted to a minimum thread depth of 2 x d in every bore PRT-01-30 location in the outer ring. All data PRT-01-60 can be used for both lateral and horizontal assembly.100 1,500 PRT-01-100 1,000
PRT-01-150
PRT-01-200
PRT-01-300
50
2
igus® (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 549 500 2,000
0
1,000
5,000
NEW in this catalog! ®
iglidur® PRT
iglidur PRT | Product Range Type 01
Slewing ring bearing with toothed outer ring H
H
H
S1
X
B
B
S2
S2
S2
B
h
h
B
B
B
R2
K1 K1
R2
K1
R2
R1
R1
R1
d
d2
d2 d
d
d2
T1
T1
T1
X X
Order key
d1
D1 D d1 D1
D
d1 D
X X
T2
T2
T2
D1
S1
S1
X
PRT-01-30-TO-…
h
Tooth profile type Toothed outer ring Inner-Ø Type Slewing Ring
For each of the 6 sizes of the PRT-01 design version, 4 standards for toothed outer ring are available. A classic spur gear teeth according to DIN3967 for use with a plastic gear or gear rack, and three commercially available belt profiles: T10, AT10, HTD8M. In the case of the externally toothed PRT, the inner ring is fixed and the outer ring driven. At the same time the toothed outer ring outer ring with a special large diameter carries the gear.
Dimensions [mm] Part number PRT-01-30-TO-...
D1 91
d1 42.5
d 30
d2 82
h 21
T1 8x45 °
PRT-01-60-TO-... PRT-01-100-TO-... PRT-01-150-TO-... PRT-01-200-TO-... PRT-01-300-TO-...
145 170 235 285 430
74.0 112.0 165.0 215.0 320.0
60 100 150 200 300
130 160 220 274 410
23 25 25 30 30
10x36 ° 20x18 ° 12x30 ° 16x22,5 ° 12x30 ° 16x22.5 ° 12x30 ° 16x22.5 ° 12x30 ° 16x22.5 °
Spur gearing DIN3967
Part number ...-ST
m
...-ST ...-ST ...-ST ...-ST ...-ST
2 90 (184) 2 96 (196) 2 126 (256) 2 152 (308) 3 152 (462)
2
z
D
54 (112)
T2 8x45 °
S1 M4
S2 K1 R1 4,5 DIN 912 M4 41
M5 M5 M5 M6 M8
5,5 5,5 5,5 7,0 9,0
DIN 912 M5 DIN 912 M5 DIN 912 M5 DIN 912 M6 DIN 912 M8
R2 29.0
B H 4.5 (30.4)
65 51.5 4.5 80 69.0 5.5 110 96.5 5.5 137 124.0 7.0 205 186.5 8.5
(34.5) (36.0) (37.5) (41.5) (46.5)
Toothed belt profile AT10
Toothed belt profile T10
Toothed belt profile HTD8M
Part number ...-AT10
34 (106.4)
Part number ...-T10
34 (106.4)
Part number ...-HTD8M
...-AT10 ...-AT10 ...-AT10 ...-AT10
52 60 80 96
...-T10 ...-T10 ...-T10 ...-T10 ...-T10
52 (163.8) 60 (189.2) 80 (252.9) 96 (303.9) 144 (456.7)
delivery available time from stock
z
D
(163.8) (189.2) (252.9) (303.9)
z
prices price list online www.igus.co.uk/en/prt
550 Lifetime calculation, CAD files and much more support
D
...-HTD8M ...-HTD8M ...-HTD8M ...-HTD8M ...-HTD8M
z
D
34 (105.6) 52 (166.7) 60 (189.2) 80 (253.3) 96 (304.3) 144 (457.1)
order part number example PRT-01-30-TO-… www.igus.co.uk/en/prt
iglidur® PRT
iglidur® PRT | Product Range Type 02 Slewing ring bearing H
Order key d2
T1
d
d1
D
D1
T2
PRT-02-20-AL AL: Aluminium ES: Stainless steel V4A Inner-Ø Type Slewing Ring
K1
S2
K2
h
Special properties Slewing ring with very low weight Outer ring made from hard anodized Aluminium or stainless steel (V4A) iglidur® J4 – head rings – sliding against the outer ring without lubrication Low cost
Dimensions [mm] Part number
D*
D1
d1
70
31
d
d2
20
60
H
PRT-02-20-AL/ES
80
16
PRT-02-30-AL/ES PRT-02-60-AL
100 91 42,5 30 80 19 160 145 86,0 60 130 30
Outer ring available in stainless steel as an option. Headrings made from iglidur® J4 h
5
T1
T2
S2
K1
K2
for screw
for screw
6 x 60 ° 6 x 60 ° 4,5 DIN 6912-A2 M5 DIN 439-A2 M5
6 8 x 45 ° 8 x 45 ° 4,5 DIN 7984 M5 DIN 439-A2 M5 10 12 x 30 ° 20 x 18 ° 5,5 DIN 931 M5X25 DIN 934 M5
Slewing ring bearing, FDA compliant
Special properties For use in the food technology with headrings made from FDA-conform material iglidur® A180 The stainless steel outer ring and the material iglidur® A180 page 371 are suitable for the direct contact with food, pharmaceuticals and humidity. Low profile and low weight Ready to fit
Dimensions [mm] Part Number
D*
D1
d1
d
d2
PRT-02-30-ES-A180 100 91 42,5 30
80
H 19
h 6
T1 8 x 45
T2 8 x 45
S2 4,5
K1
K2
for screw
for screw
DIN 7984 M5
DIN 439-A2 M5
Properties Weight
Unit kg
PRT-02-20 0,1
PRT-02-30 0,2
PRT-02-60 0,7
Max. axial load, stat. Max. axial load, dyn. Max. radial load, stat. Max. radial load, dyn. Max. rotat. speed dry running Max. permissible tilting moment
N N N N 1/min Nm
13,000 4,000 2,000 500 250 60
25,000 7,000 2,500 700 200 100
45,000 12,000 10,000 2,800 120 200
delivery available time from stock
prices price list online www.igus.co.uk/en/prt
order part number example PRT-02-20-AL/-ES
igus® (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 551
NEW in this catalog! ®
iglidur® PRT
iglidur PRT | Product Range Type 03
Slewing ring bearing in a new Low-Cost-Design H
H
H
S1
X
B
B
S2
S2
S2
B
h
h
B
B
PRT-03-80
R2
K1 K1
R2
K1
R2
R1
R1
R1
d
d2
d2 d
d
d2
T1
T1
T1
X X
Order key
d1
D1 D d1 D1
D
d1 D
X X
T2
T2
T2
D1
S1
S1
X
B
h
Inner-Ø Type Slewing Ring
Stainless steel
iglidur® Anodized aluminum
iglidur® PRT slewing ring bearings in a new economic design. Ongoing cost engineering has resulted in a new design, with a greater use of plastics. Maintenance- and lubrication-free Low priced and lightweight Low installation space Ready to fit
Properties max. rpm
Unit rpm
PRT-03-80 120
max. recommended static load rating axial (push direction) recommended dynamic load rating axial (push direction) max. recommended static load rating axial (pull direction) max. recommended dynamic load rating axial (pull direction) max. recommended static overturning moment max. recommended static load rating radial max. recommended dynamic load rating radial max. temperature
N N N N Nm N N °C
12,000 45,000 5,000 2,000 120 4,000 1,000 60
Dimensions [mm] Part number PRT-03-80
D 160
delivery available time from stock
D1 145
d1 90
d 80
H 18
T1 10 x 36 °
prices price list online www.igus.co.uk/en/prt
552 Lifetime calculation, CAD files and much more support
T2 10 x 36 °
s1 M6
s2 6
K1 M5
order part number example PRT-03-80
www.igus.co.uk/en/prt
iglidur® PRT
iglidur® PRT | Product Range Accessories Hand clamp
T2
h
D1
D
K1
W
Graph 04: PRT with fitted manual clamp
gk
With 1 Nm screw torque, a holding torque up to 10 Nm is possible Easy to screw onto outer ring
Dimensions [mm] Part number
D
D1
T2
K1
h
gk
W
PRT-HK-60
160
145
20 x 18 °
DIN 7984 M5
10
M6
35 °
PRT-HK-100* PRT-HK-200*
205 320
185 300
16 x 22.5 ° DIN 7984 M5 16 x 22.5 ° DIN 7984 M6
12 15
M6 M6
40 ° 40 °
* Only available with large outer rings
Slewing ring bearing with large outer ring D D1
Dimensions [mm] Part number PRT-01-100-M-ARG*
D 205
D1 185
PRT-01-100-M-ARGG* PRT-01-100-M-ARGS* PRT-01-200-M-ARG* PRT-01-200-M-ARGG* PRT-01-200-M-ARGS*
205 205 320 320 320
185 185 300 300 300
* Ending: -G standard, -GG thread- or -GS counterbore Other dimensions such as Standard type PRT-01 page 548
delivery available time from stock
prices price list online www.igus.co.uk/en/prt
order part number example PRT-HK-60 PRT-01-100-M-ARG
igus® (UK) Ltd. Northampton NN4 7PW | Phone +44 (0) 1604-677240 Fax -242 | www.igus.co.uk 553
iglidur® PRT
iglidur® PRT | Product Range Accessories
Drive pin
T1 T1
db db
dz dz
D1 D1
dp
hz hz
hp
dp
Graph 05: PRT with assembled drive pin
hp
Dimensions [mm] Part number PRT-AZ-30
dp 55
hp 5
dz 10
hz 15
D1 42.5
T1 8 x 45 °
db 4.5
PRT-AZ-60
90
5
14
15
74
10 x 36 °
5.5
Spacing rings made from anodized aluminum T2
DD
h1 h1
D1 D1
D3 D3
S2S2
T2
Graph 06: PRT with assembled spacing ring
Dimensions [mm] Part number PRT-01-30-DR
D 100
D1 91
T2 8 x 45 °
S2 4.5
D3 84
h1 11
PRT-01-60-DR PRT-01-100-DR PRT-01-150-DR PRT-01-200-DR
160 185 250 300
145 170 235 285
20 x 18 ° 16 x 22,5 ° 16 x 22.5 ° 16 x 22.5 °
5.5 5.5 5.5 7.0
132 162 222 276
13 13 13 13
Spacing rings made from polymer
Dimensions [mm] Part number PRT-01-30-DR-POM
D 100
D1 91
T2 8 x 45 °
S2 4.5
D3 84
h1 11
PRT-01-60-DR-POM PRT-01-100-DR-POM
160 185
145 170
20 x 18 ° 16 x 22.5 °
5.5 5.5
132 162
13 13
delivery available time from stock
prices price list online www.igus.co.uk/en/prt
order part number example PRT-AZ-30 PRT-01-03-DR PRT-01-03-DR-POM
554 Lifetime calculation, CAD files and much more support
www.igus.co.uk/en/prt