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TECHNOLOGY FOR TOTAY'S ENVIRONMENT
SERVICE OVERVIEW Solutions & Systems OEM Parts Equipment Rebuild & Upgrades Systems Performance Evaluation Maintainence Program | Checklist System Installation & Start Up Equipment Update for Regulatory Compliance Air Quality Control Equipment
Joy Energy Systems, INC PO Box 41067 Charlotte, NC, USA. 28241-8030 1(704) 587-8030
WASTE MANAGEMENT LTD | SANITEC LTD Contact | 774-4999 | 663-9418 | 663-5913 | 684-8684 |681-2200
ECOLAIRE COMBUSTON SYSTEM
Email | infowinston@yahoo.com
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ECOLAIRE COMBUSTON SYSTEM
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AT A GLANCE DATA INCINERATOR OPERATIONS GUIDELINES Model BTU/Hr Capacity Capacity per HOUR Emission Code
650 E Type 4 Medical Waste 4.225.000 520-600 lbs/hr | 400 Kg/hr Meets emission code 0.08 grains | SDCF Or 12% CO2 Type 4 waste 1000 BTU can contain up t0 85% moisture Plus 5% non combustible solids High Point Safety Set to not exceed 2300F, to avoid Refractory meltdown Underfire Air 20-30% open Primary Chamber 1650 F Secondary Chamber 1750 F Main Power 440 V | 3 PH | 60 Hz Running Amps Charging | Feed Door4-6 inch per second Hydraulic Filter 10 micron, wire or fiberglass or cellulose Change every 500 hours Hydraulic Oil ASTM - D2270 ( Water Soluble) Viscocity Add distilled water to achieve Sat Viscocity of 100F in 180-250 ( SSU) or ASTM - D445 Array of Oils .8-10 Hyd Oil Main compound Ethylene Glycol Hyd Cylinders Seal High Temperature Ployetelene Primary fan spec Secondary Fan Spec Burner Model MIDCO J121-3 After Burn Time 30 mins
ECOLAIRE COMBUSTON SYSTEM
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MAJOR COMPONENTS OEM PARTS Company
Name
HONEYWELL COMPONENTS
Honeywell USA
Rectification Flame Amplifer R7824C Flame Safeguard P cont RA890F-1288 Gas Regulator Ignition Relay Air Modular Motor M744S | M745S Mini Peep UV Flame Detector Pressure Switch LPG - C645 Limit Switch PK8111-5 Time Control BR1 series
Honeywell TT
Telephone Contact 1 (480) 353-3020
Anderson
Al Anderson 1(847) 226-3347
ACME
Keith
1(800) 621-6427
National Circuit
1(888) 248-1238
PC Repair Center
1(609) 288-9393
Victor Comp Power
678-1630
Termocouple Typr R or S up to 2500 F
Alarm Horn Pressure Switch C645A-D High Speed Blower Fan 2C940 OEM Flame Guard 5000-890 Quanta Flame OEM Flame Guard Sub Base Q270A1024 Quanta Flame
MIDCO Burners Model J121-3 MIDCO Burner Orifices Midco Burner Parts Refractory Cement
ECOLAIRE COMBUSTON SYSTEM
MIDCO MIDCO
Sandra Email
1(773) 694-8700
info@midcointernational.com
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REFRACTORY TIPS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Do not subject the refractory to sudden temperature change Do not spray water on hot refractory for clean out Do not use tools with sharp edges to clean out ash Open and Close De Ash door gently Use flat scoop to remove Ash Do not feed large amount of glass or metal Do not feed chemicals as this will increase temperature and meltdown Do not feed chemicals containing ALKALINE | METAL OXIDES | SODIUM | POTASSIUM| CALCIUM | LIME | IRON OXIDE | Do not brn HALOGANATED MATEIALS Use HP Green Super HyBond or High Alumina Plastic refractory and cure for 12 hours at 250F . REPAIRS ONLY Minor cracks will expand upon high heat Use concrete mixer to blend refractory to hand held slurry Do not mix refractory with any other materials Use Stainless Steel anchors
ECOLAIRE COMBUSTON SYSTEM
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AT A GLANCE TROUBLESHOOTING 1
Black Smoke Several Mins
Increase flame port air in Seconday Chamber OR increase TCU set point in Sec Chamber
2
White Smoke
Reduce Underfire Air or Reduce Flame port Air V2
3
Fly Ash from Stack
Reduce Underfire Air V1 | or make sure Feed Door and De Ash Door are tightly closed
4
Black Smoke after loading Increase time in 10 second incriment on FAT timer for Modular system, OR Manually increase V2 on charging
5
Leaking Smoke on load Door Make sure ALL dors are properly closed
OR Descrease Underfire Air OR Decrease Charging Loading Rate OR Reduce Flameport | Underfire Air
6
Fly Ash
ECOLAIRE COMBUSTON SYSTEM
Too much underfire air Underfire air should be limited to a minimal amount to make Primary Chamber temperature high enough for the conversion of water to volatile gases which are burned in the Secondary Chamber
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HYDRAULIC CHECKLIST Use only Fire Resistant Water Soluble Oil Shell from TRACMAC Item DESCRIPTION OF WORKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Check Oil Viscocity Oil Colour Tighten hose coupling Check for hose impression Remove hose tension swirl Clean chrome cylinder Check ramp pins and lock Grease guide Ram rails PH oil test Lubricate Ash door lock Lubricate Ash Door Hinges Oil Leaks & Location Tighten motor to Hyd Pump Tighten all hyd lines Check metal lines for vibrarion Tighten metal line clamps Metal Line Leaks Top up oil level Toggle switch relays Electrical wiring connectors Solenoid valves connections Solenoid valves cylinders Solenoid valves relief valves Hydraulic solenoid valves Hydraulic pump noise level OPERATING PSI Hyd oil level Shutter Door Movement Shutter Door Toggle Water in panel box
ECOLAIRE COMBUSTON SYSTEM
OCT
NOV
DEC
G Red Yes G G Bad G F X Yes Yes None G G Bad Bad None Yes F G G G G G F 1750 High G F None
F New Red Red Bad New F Replac Bad G Bad New G G F F X X Yes Yes Yes Yes None None G G G G Bad Bad Bad Bad None None Yes New F F G G G G G G G G G G F G 1750 1750 Med High F G F Bad None None
JAN
FEB
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ELECTRICAL CHECKLIST HONYWELL SAFEGUARD PRIMARY CONTROL RA890F 1288
1 2 3 4 5
Switch Power off Turn Main and Sec Gas OFF Only quaified person to repair Disconnect captive mount screw Chk correct calibration & differential
6
Chk Mountain pad prop secured
7 8 9
DO NOT use oil or WD40 Spray Use ONLY CRC Contactor blue spray When clening burner clean flame detect
10 Do not push the reset buton manually Manual push will overide safety 11 Clean relay contactor 12 Replace vaccume tube in the C7012 Flame detector relay anually 13 14 15 16
Perform a flame failure check Perform a pilot turndown test Clean flame detector view windom Perform a flame check Monthly
OCT
NOV
DEC
Yes Yes Yes Yes No
Yes Yes Yes Yes Yes
Yes Yes Yes Yes No
Good
Good
Bad
Yes Yes Yes
Yes Yes Yes
Yes None Yes
Yes
Yes
Yes
Good
Good
Good
NO
NO
Order
Good Good Yes Good
Good Good Yes Good
Good Good Bad Good
17 Clean controls only when required By failure to operate 18 Test voltage + 10 or -15% rated cap 19 Check for blown fuses 20 Check for open circuit or open switch
Good
Good
Good
120 V Rep 2 None
120 V Rep 2 None
115V Good None
21 Check eclectrode spacing 1/16- 3/32 "
.1/16
.1/16
.1/16
22 Lead wires from flame rod & ignition electrode are not too close 23 Clean inside 3 panels 24 Water inside electrical panels 25 Keys on panel covers locking secure 26 Digital temp reading
Good
Good
Good
Good None 1 Good
Fair None 1 Good
Good None 1 Good
JAN
FEB
27 ECOLAIRE COMBUSTON SYSTEM
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MIDCO BURNER CHECKLIST Can call or email MIDCO USA 24/7 for any technical advise FREE Only Qualified persons MUST Repair | Burner Ignite AUTOMATIC - SHUT 3 Gas Valve OFF Propane | LPG gas | Gas rate 15MBH | Required gas pressure 3.5" WC | Orifice dia .063 # 52 DR
Oct 1 2 3 4
Nov
Dec
Jan
Feb
Ignitor is AUTOMATIC MANUALLY Shut 3 gas valve off Open Two Furnace Doors Shut OFF safety burner valve
5 Never bottom out Regulator screw 6 Never use oxygen for testing 7 Purge out propane gas supply line in open air space - not in furnace 8 Press relay reset button & RUN motor 9 Run Motor 4 times to PURGE gas Excess air in chamber is EXPLOSIVE 10 Check Ignition electrode 1/16 or 3/32" 11 Check position of flame relay 12 13 14 15 16
Service electrode connection Examine cracks on electrode ceramic Clean flame view window Clean Igniton tip Check for improper PILOT size
17 Check for excessive combustion air at low fire 18 Check for adequate low fire fuel flow 19 Check for proper gas supply pressure 20 Lead wire from flame rod to Ignition electrode are not too close 21 22 23 24 25 26
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MIC 2000 TEMPERATURE SETTING Program code and settings for Digital reader ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
DESCRIPTION Input Select Input Correct Output 1 Output 1 , prop limit , 0-100% Output 2 Output 3 . ALARM Relay STOP Load Relay B Relay C Display Display POS HySt - Hysteresis SPL - Set Point Limit AtFr - Automatic transfer PFF & DFF SPrd - Spread PAL - Process alarm - stop load Pbl - 1st out band width rSEt - Manual reset ArSt - Auto reset rATE - Rate FoP - 1st out position S.P - first output setpoint
CODE > > > > > > > > > > > > > > > > > > > > > > >
03 0 05 100 02 01 1 2 3 01 0.0 50 1400 0 1 400 1800 100 0 0 0 + 50 1400
MODEL NO | 2131101 MIC 200 Series SERIAL NO | 86F12345 Hardware Configuration | 131101 Voltage 115 / 230 V
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ECOLAIRE COMBUSTON SYSTEM
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ECOLAIRE COMBUSTON SYSTEM
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ECOLAIRE COMBUSTON SYSTEM
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ECOLAIRE COMBUSTON SYSTEM
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ECOLAIRE COMBUSTON SYSTEM
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ECOLAIRE COMBUSTON SYSTEM
DO NOT WORK IF YOU HAVE ANY CUT OR INJURY
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ECOLAIRE COMBUSTON SYSTEM
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63 # 52 DR
ECOLAIRE COMBUSTON SYSTEM
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