Dec 2023 International Petfood by Perendale Publishers Ltd

International PetFood - Volume 5 - Issue 12 - December 2023

December 2023

Biotechnology in Petfood - Petfood Conveyor Launch www.internationalpetfood.com www.perendale.com

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Perendale Publishers Ltd 7 St George’s Terrace St James’ Square, Cheltenham, Glos, GL50 3PT, United Kingdom Tel: +44 01242 267700 Publisher Roger Gilbert rogerg@perendale.co.uk Managing Editor Joy Nelloolichalil joyn@perendale.co.uk Technical Editor Joe Kearns joek@perendale.com Nutrition Editor Prof Simon Davies simond@perendale.co.uk

December 2023

Editorial team Shannon Parsons Tel: +44 (0)1242 267706 shannonp@perendale.co.uk Niamh Cassidy Tel: +44 (0)1242 267704 niamhc@perendale.co.uk

REGULAR ITEMS 10 Industry News

Community Manager David Harvey Tel: + 44(0)1242 267700 davidh@perendale.co.uk

26 Training

27 Troubleshooting

28 Production focus

International Marketing Team Darren Parris Tel: +44 (0)1242303792 darrenp@perendale.co.uk

24 Industry Profiles

Latin America Marketing Team Clarissa Garza de Yta clarissag@perendale.com

39 The Market Place

31 Industry Events

40 The Interview

Turkey, Eurasia and Middle East Marketing Team Mehmet Ugur Gürkaynak Tel: +90 537 364 64 57 mehmetg@perendale.com

42 Industry Faces

Egyptian Marketing Team Mohamed Baromh Tel: +20 100 358 3839 mohamedb@perendale.com India Marketing Team Dr T.D. Babu +91 9884114721 tdbabu@aquafeed.org Asia Marketing Team Dante Feng Tel: +886 0227930286 dantef@perendale.com Nigeria Marketing Team Nathan Nwosu Tel: +234 8132 478092 nathann@perendale.com Design Manager James Taylor Tel: +44 (0)1242303791 jamest@perendale.co.uk Production Assistant Cristina María Roldán Otero Tel: +44 (0)1242 267700 cristinaot@perendale.co.uk Circulation & Events Manager Tuti Tan Tel: +44 (0)1242 303790 tutit@perendale.co.uk Development Manager Antoine Tanguy Tel: +33 6 78 57 76 45 antoinet@perendale.co.uk International Petfood - Volume 5 - Issue 12 ©Copyright 2022 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. More information can be found at www.perendale.com ISSN 2754-4680

www.internationalpetfood.com

COLUMNS 7

6 Roger Gilbert Joseph P Kearns

8 Professor Simon Davies

9 The PetFood Journal

FEATURES 18 Biotechnology in Petfood 20 Petfood Conveyor Launch

THE PUBLISHER The cat sat on the mat …

What’s in our Christmas edition you ask? Professor Davies, our Nutrition Editor provides good insight into Urtica Nettle inclusion in diets Well, not on this occasion. Our cover and novel bioactive agents as dietary supplements. picture projects the best characteristic of the His thoughts sit well with our lead feature independence we associate with our second most on ‘Biotechnology in Petfood’ (page 18) from favourite pet - the cat. Why is it on a stool and not Biorigin, Brazil which suggests that we can the mat? – well, take a look at our contents page Roger Gilbert Publisher – International Petfood deliver healthier and more sustainable and even and you’ll see our Big Picture adds two of our personalised foodstuffs to meet the changing second most favourite pet animals, the dog - on demands of our pets. this occasion two Collie dogs. And speaking of delivering improved petfood to retailers, you What a warm and inviting way to prepare for Christmas with may like to turn back to the News Section where there are a the whole family! Our pets are obviously family members, and we treat them as such. number of reports of companies building bigger production units that will impact petfood availability and prices for the better. Making sure they get the food and the nutrition they desire and While raw material prices continue to rise and future projections need is largely up to the producers of petfood and that does not for ingredient costs look volatile, it’s good to see that companies only involve the nutritionist in feed production companies but also the team of highly-skilled workers ‘manning’ (if I’m allowed are continuing to invest. Our Industry Profile (page 24) explains how one company, to use that word in this context) the production machinery. Dinnissen of The Netherlands, looks to innovate, automate and Producing the right feed for the right pet at the right time for it optimise equipment that the industry relies upon. to be placed on the right shelf in the pet shop or supermarket for While the production conveyor chain might not be foremost in pet owners to simply pick up, check the label and pop it into their the minds of nutritionists nor retailers, they do play an important shopping basket, takes a whole team of dedicated individuals role in moving fragile products in a timely and careful manner both males and females. that avoids product breakages and unwanted fines. At this time of year, we all look towards those unsung heroes To address that issue, we carry a feature by Cablevey that make our societies work and more often than not we Conveyors of the USA (page 20) where Del Williams takes us overlook the committed work our petfood producers provide through the technical set up and operation of the tubular drag through their job’s week-in and week-out throughout the year. cable conveyor to address issues surrounding product movement Pets still have to eat at Christmas and even have access to and transportation. seasonal treats and that all requires preparation beyond what is There much to red in this our December edition. I hope you normally expected. have enjoyed the year of quality information from our Team at So, to pet owners I say let’s pass our thanks to the petfood International Petfood magazine. companies that support your pets with quality nutrition. It would It remains for me to wish all our readers, writers, advertisers, be wonderful for producers to receive a Christmas card of thanks translators and staff a Merry Christmas and a Prosperous New for the work they put in throughout the year to keep pets health and Year. happy. I hope it happens in your facility over the next few weeks!

Our last edition Did you miss our November 2023 edition? If so, don’t panic! You can still read all of the great quality content that we published last month on our App – which you can download from the Apple Store, Google Play or online at: https://magstand.com/petfood – with the latter platform granting you the opportunity to see all of our back editions on the screen of your desktop computer. What you may have missed… Mealworm-fiber. Their benefits in pet food applications Bénédicte Lorrette, Animal Nutrition & Health R&D Director, Sprÿng and Lorena Sanchez, Scientific Project Manager, Sprÿng, France What you feed your pet has a direct impact on their health. It is important to provide them with what they need and want. The key is having a well-rounded,

balanced, and high-quality diet which contains proteins, vitamins, minerals, but also fibers. Too often neglected, adding dietary fibers to pets’ daily rations can in fact improve their well-being and provide some valuable health benefits. Fibers, from mealworm, in the form of chitin, are proving to be particularly interesting for pet food diets. To read more, go to: https://issuu.com/international_ aquafeed/docs/ipf2311_web/14 The Interview Nate Kredich - President, Himalayan Pet Supply Nate Kredich is the current President of Himalayan Pet Supply. Kredich has more than 20 years of experience in manufacturing, product innovation, sales, logistics, and business development spanning various industries including pet care, construction, retail and technology. He holds an MBA in Finance from University of Virginia.

THE EDITOR We’re better then yesterday”. Nicely stated! This year was an exciting time as the business Innovation is necessary to evolve as suppliers of traveling and visiting clients is nearly back stay in tune with the industry. Listening to to normal. Petfood events were well attended the needs or desires of the clients usually is an and discussions elevated as developments indication or a direction that might be interesting were discussed. Topics of sustainability, and for both parties. green designs continue with new ingredient Changing topics, classifying petfood from possibilities developing daily as well as Joseph P Kearns an equipment manufacturers point of view, the processes related to pet food production. Editor, International Petfood Magazine list is increasing. Years ago, asking institutions In this issue a discussion on yeast developments for definitions of petfood as marketed, premium, by Biorigin of Brazil. Yeast has been a hot topic super premium etc. the answer was there no set guidelines. The and work in this area is moving forward with specific products additions or complications added to a production line that differs with advantages for pets. Most of the fermented products from a basic product line is what distinguishes the variation in available are proteins in design and their method of production pet food products. Basic extruded products would be a simple can create a balanced amino acid profile product, much like dry formula made into a kibble for either cats or dogs. From meat. On the other hand, at the Victam Latam show recently in there inclusion of added fat and or meat in the extruder and Brazil products were shown at the Wenger booth that included the required additional processes produced the premium and elevated levels of various meats in a kibble. These products super premium products. The extruder changed with improved were extruded/baked samples including products that seemed preconditioning and barrel designs to handle the needed increase impossible to make just a few years ago. 75 percent Chicken 25 in shear which is reduced when adding these ingredients. The percent dry ingredients and 80 percent salmon 20 percent dry process, designed for low thirty percent moisture ranges total were the highest meat percentages with samples also seen at dictated the maximum levels of added ingredients. These lower meat levels. changes allowed for up to 20 percent meat at 65 percent moisture New machine designs are always available for the full range of and about 12 percent total fat added in a single screw extruder requirements in petfood plants. A review of Cablevey conveyors and make a kibble and about 25 percent for twin screws. These and importance of installation is in this issue. Agreeing with were the standard for quite some time as meat inclusion levels this theory is one that is hard to argue with. With the need requests continued to increase. Now processes exist to make this for cleanliness and elimination of bacteria in the various plant virtually limitless. sections it becomes apparent that every aspect needs special Extrusion has also evolved into different pet food areas attention for installation and operation. Once installed correctly including treats. Multiple colour pieces, different colours it is easier and most cost effective to keep equipment is good in each piece, co-extruded (2 extruders), multi colour multi working order. Incorrectly installed or lack of following manufacturers guidelines for servicing access can be costly when shape all at once, complex shapes and combination of textures, meat strips, molded shapes and filled pillows to mention a few the need arises. Having been in a situation where just walking ranges and styles of technology that exist. There were many through an installation site it was obvious that pneumatic technologies that developed all at the same time that allowed collectors were not in the correct locations. This is an example these developments. Preconditioning, yes, it is an important of installation crews not completely familiar can easily mix up factor. Dies, variable reliable drives, pump technology, grinding, a product collector and dust air separation collector. There are ingredients, knowledge of ingredient interactions, complete many types and styles of machines needed for a petfood plant and qualified installation crews for each is something to consider. computer controls and the desire to put it all together. Much of this was the clients asking for what’s new what can you do It should be noted the connecting gear as in ducting, piping, different? Swirling the products that mix just before the die to wiring and conveyors are where many of the installation errors make marbled meat like chunks semi-moist style, bones with begin. Drawing and 3D views can catch many of these avoiding marrow including texture difference, bacon strips, fried egg compromises during construction. shapes and filled pillows are just a few of the complex style The major components of petfood include dry ingredients and products that are made. wet ingredients. Dry steam and water are major and are required Freeze dried and fresh products are also now in the market but at different locations at different volumes and pressures. Clean the bulk or volume or the industry is in the extruded product fats and oils as well as other possible liquids including cooling areas. Worldwide petfood is now at about US$125 billion per and heat fluids are possible. Pumps, piping, diameters of these year sales. Mars is considered the largest petfood producer and pipes, return lines and their required locations is an engineering feat all alone. Dry ingredient storage and movement, mechanical Purina, Hill’s Science Diet, Royal Canin and IAMS lead the brands vets recommend. All tremendous dry extruded petfood designs such as screw conveyors and bucket elevators with companies and there are many more. In fact, if bets were related spots need access and designed to be dust free and flow made the “many more” producers in total is more than likely easily. Pneumatic systems are greatly increasing in usage in to produce more than the big companies. The versatility of many raw materials areas. Systems do exist to take care in the extrusion is ever increasing and amazing when you consider their finished product areas to avoid product breakage. use, the products made, the jobs and industries these machines A review of Dinnissen Process Technology in this issue have and continue to create. mentions something most interesting, “we’ll promise you:

International Petfood - December 2023 | 7

Professor Simon Davies Nutrition Editor, International Petfood

Urtica Nettle in diets for dogs There is much interest in dietary health supplements for dogs and cats with a plethora of research directives leading to novel bioactive agents as dietary supplements. Ocean plants like seaweed is becoming an important consideration, but various terrestrial plants are also being viewed positively. One very interesting development is the common stinging nettle Urtica dioica and is being advocated through extensive scientific research efforts with many animals. . Urtica dioica, commonly known as nettle, is a versatile plant with a rich history of medicinal use in traditional human and veterinary medicine. It is renowned for its potential health benefits, thanks to its wide array of bioactive compounds. Urtica nettle has been used for centuries in human and veterinary medicine, and recent research suggests that it may provide various health advantages for dogs when incorporated into their diet. Urtica nettle is a nutritional powerhouse, containing essential vitamins, minerals, and bioactive compounds that contribute to its health-promoting properties. These include Vitamin A, Vitamin C, Vitamin K, B-vitamins (B1, B2, B3, B5, B6, B9), minerals and trace elements such as iron, zinc, selenium, magnesium and the macro-elements, calcium, phosphorus, and potassium. The latter are vital for bone fortification and neurological support. Micronutrients rich in nettle have primary importance in metabolism and physiological processes in the canine animal system. They will play major co-enzyme roles in important energy yielding pathways in cells and also be involved in structural and transport proteins in the body of dogs. Urtica contains numerous bioactive compounds that can modulate the health of dogs as part of their defensive mechanisms. As such, they are termed Bioactive Compounds and include flavonoids, phenolic acids, tannins, lectins, chlorophyll, and silica. These nutritional components make nettle a valuable addition to a dog’s diet, potentially supporting their overall health. •

Anti-inflammatory Properties: Nettle contains compounds like quercetin and kaempferol, which exhibit anti-inflammatory and functional effects. These properties can aid in managing inflammatory conditions in dogs, such as arthritis and allergies and combatting stress and tolerance to the changing environment such as temperature fluctuations and exercise as reported by Buhad et al. (2020)

•

Antioxidant Effects: The high content of antioxidants in nettle helps neutralize free radicals, reducing oxidative stress and the risk of chronic diseases in dogs. This is especially useful in heavy periods of activity, exercise and following disease events and recovery to infection. Diet supplementation may mitigate these factors and aid in post treatments to vaccines and therapeutic agents (Morsy et al. 2019) Immunity: Stojanović et al. (2021) described the immune support attributes for nettle in diets for dogs. Vitamins and minerals in nettle can contribute to a stronger immune system, helping dogs better fight off infections and illnesses. The action of selenium, zinc, and Vitamin C (ascorbic acid) play a major role in immunecompetence and support the complement pathways that work in synergy with the specific and innate immune system in dogs. Allergy Management: Nettle may assist in managing allergies in dogs due to its antihistamine properties, which can help alleviate symptoms such as itching and inflammation. This would have significance in different seasons when dogs may be more exposed to viral, bacterial, fungal and ectoparasites and especially in the summer when more pollen may be present. Nutrient Absorption: Nettle’s nutritional content can enhance the absorption of essential nutrients in a dog’s diet, improving overall health and vitality. The effect on the gut architecture to enhance assimilation of nutrients and the modulation of the gut microbiome will be an important area to further explore the attributes of nettle in the canine diet.

In conclusion, Urtica nettle is a natural dietary supplement that holds promise for enhancing the health and well-being of dogs. Its nutritional and chemical properties, as well as its documented anti-inflammatory, antioxidant, and immuneboosting effects, make it a compelling addition to a dog’s diet. While the scientific evidence supporting its benefits is still growing, the existing studies suggest that nettle can be a valuable component of a holistic approach to canine health. However, consultation with a veterinarian is recommended before introducing any new supplement into a dog’s diet to ensure safety and appropriateness for individual animals.

8 | December 2023 - International Petfood

The PetFood Journal

International Petfood - December 2023 | 9

2023

Petfood Journal is a new online publication by Perendale Publishers Ltd., United Kingdom with a distinguished track record of technical and trade magazines in the agricultural sciences. This new peer-reviewed scientific journal will serve academia and the commercial petfood industry with high quality papers relating to the science and technology of petfood development and production for the rapidly expanding companion animal sector. It is envisaged to address fundamental and applied nutritional research addressing requirements for advanced feed production manufacturing for dogs, cats and many other species such as guinea pigs, rabbits, rats and exotics e.g. reptiles, amphibia and fish (aquatics). The journal will embrace information on essential amino acids, proteins and energy sources as well as key vitamins and minerals pertaining to maintenance, growth, feed utilisation efficiency and health. A major area will be studies that focus on feed ingredient assessment and in particular those that are sustainable alternatives to traditional sources. Therefore investigations directed towards plant and next generation proteins like insect meal, algae and microbial sources would be desirable areas. Novel oils and lipids that provide essential fatty acids would be of considerable importance. Studies on functional ingredients affecting the health and immune function of pet animals are attractive. We would welcome papers researching the role of prebiotics, probiotics and phytobiotics on gut health, mucosal immunity and their interaction and modulation of the intestinal microbiota. Petfoods play a significant role in animal behaviour due to palatability and smell. Research on these interactions would be welcome and of interest to the scientific community and stakeholders. Given the diversity of different types of commercial diets ranging from wet, canned and extruded dry diets as well as treats and speciality diets, there is much scope to provide information on these advances. We also cover papers on feed production manufacture such as milling, pelleting, shaping and texture of petfoods such as extrusion. The journal recognises that petfood science & manufacturing technology plays a vital role in promoting the health and well-being of our pets. Optimal feed management and environmental impact of diets are worthy of inclusion. Manuscripts can consist of scientific work in the form of typical standard papers, short scientific communications or as review articles. In essence, Petfood Journal will appeal to the veterinary practitioner, scientist, technician, feed manufacturer and at various levels in academia such as undergraduate, masters, PhD students and post-doctoral, researcher, being an invaluable source of validated information and a potential location for their own research findings. The manuscripts will be fully peer-reviewed by appropriate members of our editorial board and approved finally by the Editor-in Chief. These OA papers will be available on our official website Internationalpetfood.co.uk and printed as well as being downloadable. Links will be provided within our existing International Petfood magazine. Please do not hesitate to get in touch with any queries at journal@perendale.co.uk.

Zoomark unveils new slogan Zoomark presents ‘Spotlight on Pets’, the new communication campaign for its 21st edition, in BolognaFiere from May 5th-7th, 2025. Just a few months after a successful 2023 edition, Zoomark is launching its 2025 registration campaign with a completely new image that will accompany all the communication for the international pet food and pet care show.

More than just a show

The new tagline ‘Bigger and Bolder’ highlights Zoomark’s goal of being bigger than ever before (in terms of exhibition space, number of stands, and international visitors) as well as more ambitious in its projects and objectives: an invitation to all B2B professionals in the pet industry to up their game too. Throughout its previous editions, Zoomark has proven to be much more than a simple product showcase – a genuine partner for pet industry professionals and the ideal place to build new relationships and explore new avenues. The 2025 edition will feature a host of special projects, events and in-depth discussions that will make taking part in Zoomark even more engaging and full of significant insights for business development. Opportunities for professional growth, a welcoming, vibrant environment and the city of Bologna (renowned for its art, culture and world-famous cuisine) make Zoomark 2025 an unmissable event.

Spotlight on Pets

While confirming its reputation as a major commercial event that opts for an informative, technical style of communication, Zoomark is presenting a new direction for its forthcoming edition with new colours, a new tone of voice and a new slogan. The show’s new image and communicates this very simple, all important message: pets, and their needs and demands, are the focus of Zoomark 2025, both in the virtual world, on the revamped website.

Packaged facts report shows Petfood consumers feel the inflationary squeeze Although inflation in the Petfood market has levered off in the second half of 2023, Petfood consumers are still facing inflation-driven price increases. For the first time in recent years, the double-digit growth in this US$51 billion market has been driven almost entirely by higher prices rather than premiumisation, and higher-income pet owners’ share of spending has dropped. Packaged Facts’ new report Pet Food in the US, seventeenth edition, examines the chinks in the pet food market’s armour caused by the current economic environment, as well as the trends that are the market’s

saving grace, among them fresh pet foods, sciencebased and functional formulations and an overall focus on pet food as the number one pet health and wellness product. The report examines opportunities in this market for growth, with health and wellness-focused offerings and value proposition at the top of the list. Packaged Facts survey results show that 78 percent of dog owners and 84 percent of cat owners rate Petfood among the most important pet health products, more so than flea/ tick and heartworm medications or pet supplements, reflecting the importance placed on pet food when it comes to pet health and wellness. Even when pet owners change to lower-priced options, they still seek out formulations with quality ingredients. Packaged Facts survey results show that among the one-third of pet owners who changed foods in the past twelve months, approximately one-third of dog owners and nearly as many cat owners had switched to lowerpriced formulations. That said, pet owner confidence in lower-priced products is high, with 37 percent of pet owners agreeing that private label options provide the same or better quality compared to national brands. Other market opportunities discussed in the report include fresh pet foods, functional formulations, humangrade offerings and cat-specific products.

10 | December 2023 - International Petfood

Hill’s Pet Nutrition opens new smart factory in Kansas Hill’s Pet Nutrition, a division of Colgate-Palmolive and a global leader in science-led nutrition, announced the grand opening of its newest manufacturing plant in Tonganoxie, Kan. Located on more than 80 acres, the 365,000 square foot, fully designed smart facility will increase the company’s production capacity for canned pet food and provide a runway for continued expansion of Hill’s Science Diet and Prescription Diet brands. “It’s only appropriate that as we celebrate Hill’s 75th anniversary, we are able to unveil the next chapter of smart manufacturing innovation in the pet food industry,” said John Hazlin, President and CEO of Hill’s Pet Nutrition. “The Hill’s Tonganoxie plant helps set the stage for the continued growth of our science-led nutrition, increasing our capacity and our ability to better serve the evolving needs of pets and pet owners in the United States and around the world.” The new Hill’s Tonganoxie plant marks a step change in strategic automation and technological advancements in the pet food industry. The new Tonganoxie facility was fully-designed to be ‘smart’ – including: • Artificial Intelligence to power a digital food safety vigilance system • Automation and robotic devices • Enhanced Food safety systems • End-to-end digital process/safety monitoring. The new technology and processes will help to improve speed to market by shortening the production cycle, while also offering long-term flexibility to innovate new formats and products that help deliver on the company’s mission to support the health and wellbeing of pets. Kansas Governor Laura Kelly, who attended the ribbon cutting ceremony at the plant today, said: “This investment by Hill’s Pet Nutrition is a testament to my administration’s success in creating a pro-business economy, including for the animal health industry,” said Governor Laura Kelly (Kansas). “I’m delighted our unique Animal Health Corridor continues to expand, growing our economy and supporting communities like Tonganoxie. Among the more than 170 varieties of wet pet food the plant will make, it will produce Hill’s Prescription

B SEARCH &

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Diet k/d, the world-renowned original science-based formula designed for the nutritional management of renal (kidney) conditions, pioneered by Hill’s Founder Dr Mark Morris Sr in 1948, which marked the launch of the first veterinarian-developed pet food line intended to help manage specific conditions through nutrition. Hill’s Prescription Diet k/d was recently upgraded this year with a new proprietary microbiome technology that helps reduce harmful waste products. “Hill’s will utilise technology to work alongside Hill’s staff and a new state-of-the-art Mission Control Centre to provide unprecedented visibility and monitoring through every aspect of pet food making from ingredient intake to final packaging,” said Chad Sharp, director of manufacturing for the Tonganoxie Plant. “The production process is an entirely ‘enclosed system’ from ingredient mixing to cooking and container filling – designed to prevent food exposure to environmental contaminants.” While investing in its operations, Hill’s Pet Nutrition is committed to making science-led nutritional products in an environmentally responsible manner. The plant has been awarded LEED Gold certification, the first site to achieve the rigorous standard within Colgate-Palmolive. Among other features is a Water Reclamation System that reduces overall water usage by treating and recycling wastewater on-site to be repurposed for future use. Working in close partnership with the Kansas Department of Commerce, the Leavenworth County Development Corporation, the City of Tonganoxie, Evergy and Kansas Gas Service, Hill’s chose the site for its excellent location, access to a talented and diverse pool of workers, a strong and welcoming community and proximity to distributors and suppliers. The project has created more than 100 jobs in Leavenworth County, Kansas.

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International Petfood - December 2023 | 11

Minebea Intec celebrates its anniversary at the Aachen site Minebea Intec, a leading global provider of industrial weighing and inspection solutions, proudly celebrates the 75th anniversary of its Aachen site on 26 November. Not only is the inspection business managed from here, but check weighers and metal detectors are also manufactured and software is developed in the Aachen production halls. The portfolio also includes X-ray and visual inspection systems as well as automatic price labelling systems. These technologies ensure maximum product quality and efficiency in the food, pharmaceutical and cosmetic industries, Minebea Intec can look back on a long history at the Aachen site, characterised by pioneering developments and continuous progress. The history of Minebea Intec’s Aachen site began in 1948 with the company Dr Hans Boekels GmbH & Co, which developed metal detectors for detecting unexploded ordnance and bombs. In the following decades, the development of metal detection technology was driven forward, primarily by increasing automation in the food industry and the associated risk of contamination. The introduction of phase rectifiers at the end of the 1970s enabled better suppression of interfering product signals. Adaptation to ever higher frequencies increased detection sensitivity. Today, Minebea Intec metal detectors operate at frequencies of up to 1 MHz. This enables a maximum search sensitivity of 0.2mm with the smallest coil and highest frequency – which means that the company can confidently count itself among the most advanced manufacturers in the industry. In addition to metal detection technology, Dr Hans Boekels GmbH & Co revolutionised the dynamic check weigher in 1969 with EMFC load cells developed in-house. In 1998, Sartorius AG took over the Boekels company. Ten years later, the product range was expanded to include X-ray inspection systems. Following the takeover by the MinebeaMitsumi Group,

the company was renamed Minebea Intec in 2016. Innovation is the key to Minebea Intec’s success. “We pride ourselves on constantly setting new standards for the industry,” says André Stoppelenburg, Head of the Inspection Division at Minebea Intec. “One example of our innovative strength is our new Mitus metal detector with flexible MiWave technology, which enables highprecision detection of metallic foreign objects.” With this new technology, products can be symbolically inspected from multiple perspectives. This ensures a significantly higher information content and therefore an even higher search sensitivity. The result for manufacturers: maximum product safety and maximum output. The Dypipe X-ray inspection system is also one of the innovations that Minebea Intec launched onto the market this year. X-ray inspection systems are used in industry when producers want to reliably detect and eject foreign bodies such as stone, plastic particles, bone and glass as well as metal or check fill levels. “our Dypipe X-ray inspection system offers unrivalled flexibility for the inspection of vicious and liquid products,” says André Stoppelenburg. “With various separators, connections and mounting options, customers can optimise their production lines.” An innovative test part insertion system enables the validation of test parts during operation and specially developed reject valves ensure maximum hygiene, especially in meat applications. Minebea Intec offers a broad portfolio of weighing and inspection technologies. In addition to these products, customers also receive check weighers, industrial scales, load cells, visual inspection devices and automatic price labelling systems. The company also offers comprehensive consulting and services. Minebea Intec’s customers therefore not only benefit from the company’s many years of experience, but also have a competent partner at their side throughout the entire project planning process thanks to this holistic approach.

12 | December 2023 - International Petfood

CMY

Shepherd Boy farms launches freeze-dried raw petfood Crafted in Indiana, Shepherd Boy Farms is a highquality supplier of some of the best meat in the US. With years of experience raising and selling meat all over the country, the family-owned company set out to raise the bar for pet manufacturers with the debut of their Freeze-Dried Raw Dog Food. Made with raw ingredients sourced directly from US farms, each recipe includes a premium protein option combined with organic whole fruits and vegetables. Every formula is thoughtfully made without synthetic supplements, grain, gluten, additives and preservatives. Shepherd Boy Farms’ Freeze-Dried Raw Dog Food can be fed as a complete and balanced meal or as a nutritious topper. “Our mission since the very beginning has been to provide top-quality, farm to table foods at affordable prices to pet parents across the country,” commented Ashton Hood, owner of Shepherd Boy Farms. “We all want the absolute best for our pets, and that’s why we only use wholesome meat and fresh vegetables to create the perfect blend of nutrients that pets need to thrive.” All of the brand’s products are made in-house, following a tried and true process. To start, the food is

flash-frozen to lock in the fresh and intense flavour pets love. Next, it’s put into a vacuum chamber at sub-zero temperatures, which gently extracts moisture without the loss of nutrients. During the sublimation stage, a low, radiant heat is applied to further remove any moisture without cooking the food. Once the moisture content of the food is low enough, it’s completely freeze-dried and shelf-stable. Available in four different protein options, including Chicken, Beef, Bison and Fish Medley, the food comes in a 14-ounce bag for a suggested retail price of US$35.95.

Petsense adds NutriSource pet food to its lineup Petsense by Tractor Supply announces it has added NutriSource pet food to its extensive lineup of premium dog and cat food offerings. NutriSource pet food brands, which include NutriSource, Pure Vita, Element Series and Choice, are available only in independent pet stores committed to animal health and nutrition. “The Petsense by Tractor Supply difference is that we offer our customers pet specialty brands at prices they love in a hometown pet store setting,” said Matthew Rubin, general manager & senior vice president, Petsense by Tractor Supply. “These distinctive qualities have afforded us an exciting opportunity to offer NutriSource’s reputable lineup to customers

everywhere. Our Team Members are deeply invested in the wellbeing of our customers’ pets, and NutriSource will certainly be an important tool in helping them provide these animals with the very best.” Petsense by Tractor Supply stores nationwide, Petsense.com will also carry a curated assortment of NutriSource products, including top-selling, grain-inclusive formulas such as Adult Chicken & Rice, Beef & Rice, Turkey & Rice, Small & Medium Breed Puppy and Large Breed Puppy. NutriSource pet foods contain a proprietary Good 4 Life system that includes four key ingredients that work together to support gut health and the overall well-being of pets. “NutriSource is excited to partner with Petsense by Tractor Supply

Company” said Jayne Adamson, director of sales, NutriSource Pet Foods. “Our brands offer solutions for overall best health, through our excellent nutrition options matched with the assistance of the Petsense exceptional team members, we feel certain there is a perfect recipe for every furry family member.” In addition to the NutriSource launch, Petsense by Tractor Supply is offering Finley’s pet treats. Finley’s superfood biscuits and protein packed trainer bite lines deliver a guilt-free way to feel good and give back to the community. To celebrate the launch, Petsense by Tractor Supply and Petsence.com customers will receive a free bag on Finley’s treats with the purchase of any NutriSource dry dog food through November 30.

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International Petfood - December 2023 | 15

Entobel sets industry record Entobel, a global leader in the production of functional insect protein for animal and plant nutrition, celebrates the opening of its new black soldier fly (BSF) production plant, the largest of its kind in Asia. “Today marks a major milestone in our journey to transform the insect protein landscape and supply sustainable feed ingredients to the rapidly growing aquaculture and pet food industries,” said Alexandre de Caters and Gaëtan Crielaard, co-founders and co-CEOs of Entobel. Entobel’s state-of-the-art facility was constructed in an industry record time of 12 months and is currently the world’s most CAPEXefficient BSF production facility. The facility features 50 levels of vertical rearing, incorporating automation via robotics, cutting-edge sensors and data analytics that enhance productivity. Leveraging a US$33 million Series B funding round raised in 2022 and backed by Mekong Capital, Dragon Capital and The International Finance Corporation (IFC), the Vung Tau facility marks Entobel’s second industrial-scale production facility in Vietnam and will have an annual production capacity of 10,000MT of insect protein. The facility will serve as an economic and community anchor, creating 150 jobs in manufacturing and operations. “The Entobel team has demonstrated capital allocation efficiency and execution excellence through the successful construction of two industrial-scale facilities

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in the last four years. Successful commissioning of the Vung Tau plant, one of the largest globally as measured by insect protein production capacity, has de-risked the operational and technological aspects of the business model, enabling the plant to serve as a blueprint for Entobel’s rapid regional expansion,” said Sandy Singh Sandhu, CFO of Entobel. Entobel’s end products include insect protein and insect oil, which are consumed primarily by the aquaculture and livestock industries. Additionally, Entobel also produces insect frass, a sustainable base for fertiliser that reduces the need for chemical fertilisers that make up a large portion of agriculture field operational costs.

Minebea Intec unveils weighing and inspection solutions at WMNC Expo 2023 Minebea Intec, leading manufacturers of weighing and inspection technology, will be showcasing its more advanced product line for the first time at the World Mithai & Namkeen Convention Expo 2023 in Kolkata, India, from the 17 to 19 December. The focus will be on Weighing and Inspection Solutions including the metal detector Vistus, the check weigher Econus, load cells PR 6251, MP 77, MP 79 and a new generation of weight transmitters with the Link E series. Minebea Intec’s mission is to supply customers with high-quality weighing and inspection solutions. Company has a state of the art manufacturing facility in India, combining German quality with Indian engineering know-how. Visitors to the WMNC Expo 2023 stand can see Minebea Intec’s innovations in action. The Vistus freewill metal detection system, in conjunction with the separator, ensures accurate detection of metal foreign bodies while maintaining high product flow. Vistus ensures maximum detection performance in the food industry. All ferrous and nonferrous metal foreign bodies, as well as nonmagnetic stainless steels, are continuously identified and removed from the manufacturing line. Vistus RS is an electromagnetic sensor that detects even minor metallic partials throughout the production process. Because of its small size, it is easy to integrate into an existing production line. The Econus checkweigher series, which includes an integrated infeed and outfeed conveyor, is designed to assess the weight and integrity of packaged products such as folding boxes, bags, sacks, jars, cups and so on. Ejection jets or pushers are employed in the product flow to remove overweight or underweight materials. It has high-precision weighing capabilities, allowing it to produce precise measurements for a variety of goods within specific weight ranges. It is suitable for a wide range of industries and applications due to its dynamic range. The user interface is straightforward to navigate, allowing operators to quickly access settings, statistics and performance indicators.

16 | December 2023 - International Petfood

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Biotechnology in Petfood Enhancing Quality & Sustainability

by Robson Barducci, Anderson Dias & Leticia Pacheco, R&D Specialists, Biorigin, Brazil

he word ‘biotechnology’ can be divided into two parts where ‘bio’ refers to living organisms such as cells, bacteria, yeast, and plants, and ‘technology’ refers to the practical application of scientific knowledge. Biotechnology is a multidisciplinary field that utilises living organisms, biological systems, and processes to develop products and technologies that benefit society. The process involved in obtaining additives from yeast generally involves five stages (strain selection, cultivation, fermentation, purification, and drying), which may vary depending on the purpose of the product (protein source, prebiotic, flavor enhancer, among others). The application of biotechnology in this context has the potential to improve the quality, nutrition, and sustainability of pet foods, contributing to the health and well-being of the animal. We can mention some ways in which biotechnology in yeast production can add value to pet foods: • Nutritional quality: the possibility of applying different processes to yeast to make specific nutrients available, such as making protein more accessible through hydrolysis, increasing the production of vitamins, minerals, or essential fatty acids in yeast. • Digestibility: Yeast-derived products can aid in the breakdown and absorption of nutrients, as well as the availability of nutrients. • Production of functional compounds: Assisting in the production of specific functional compounds that offer health benefits. • Alternative and sustainable ingredients: Production of alternative and sustainable ingredients for the food industry. • Customisation of food: It is possible to develop yeast that

produces specific compounds based on individual needs according to the specific characteristics and conditions of each animal, providing a more suitable and personalized diet.

Meeting variety of needs

Combining advances in biotechnology with the nutritional and health needs of pets, it is possible to develop healthier, sustainable and personalised foods to meet the demands of pet owners. Biorigin has stood out in this field for over 20 years, bringing different biotechnologies that provide different benefits to yeast, including: Protein source: Yeast is an excellent source of high-quality protein with great sustainable potential. Commonly, we have dried inactive yeast (NutriCell) and hydrolyzed yeast (HiCell). It contains a good variety of essential amino acids necessary for the health of pets. Adding yeast to pet food helps increase protein content and improve overall nutritional quality. Vitamins and minerals: Yeast is a natural source of various essential vitamins and minerals. It contains B-complex vitamins such as thiamine, riboflavin, niacin, and folic acid, which play vital roles in metabolism and the nervous system of animals. Additionally, yeast is rich in minerals like zinc, selenium, and chromium, which are important for overall pet health. Palatability and flavor: Yeast has an appealing taste for many pets. It can be used as a natural ingredient to enhance the palatability of food and encourage pets to eat. Adding yeast to food aids in flavor enhancement (PalaUp), which is especially useful for picky eaters or those with reduced appetite. For example, by optimizing sugar and specific amino acid consumption and utilization, they can ensure that an appropriate amount of sugars is available for the Maillard reaction, resulting in the development of desirable flavor compounds or the presence of nucleotides, that enhance flavor by contributing to the umami taste, synergistically interacting with other taste compounds, stimulating taste receptors, and reducing the need for excessive

18 | December 2023 - International Petfood

salt or fat. To apply yeast extract, it can consider including it in the formula directly in the dough or as a coating, along with the palatant, in various pet food formats ranging from dry extruded diets to nutraceutical compounds. Fiber and intestinal health: Yeast contains soluble and insoluble fibers, which are beneficial for the intestinal health of pets. Fiber assists in regulating intestinal transit, promotes colon health, and helps form healthy stools. Mannanoligosaccharides (MOS) are derived from the cell walls of yeast that support gut health in pets by promoting the growth of beneficial bacteria and improving digestive function. Moreover, the fiber present in yeast can act as a prebiotic (ActiveMOS and HyperGen), stimulating the growth of beneficial bacteria in the gut and promoting a balanced gut microbiota. It is important to mention that MOS and beta-glucan are both carbohydrates with distinct structures and functions. MOS primarily supports gut health and digestion by promoting beneficial gut bacteria, while beta-glucan focuses on immune modulation and enhancing immune responses. Their applications in pet food and supplements differ based on their specific benefits and mechanisms of action. Immune support: Yeast contains bioactive compounds like β-glucans, which have immunomodulatory properties (Macrogard). These compounds can help strengthen the immune system of pets, making them more resistant to infections and diseases. Including β-glucans in pet food provide immune support, modulates inflammation, manages allergies and atopy, promotes gastrointestinal health, potentially in cancer management, benefits cardiovascular health, and may support cognitive function in aging pets. Macrogard, from Biorigin, is recognized worldwide and

has extensive scientific evidence of its effectiveness. The biotechnology applied to Macrogard gives it a high content of bioactive beta-glucans, and the maintenance of the original structure of this molecule has recently been proven to have an additional function for dogs. In a recent study, Ferreira et al. (2022) demonstrated the beneficial effect of Macrogard in overweight dogs with insulin resistance. The beta-glucan can be applied in some ways, including as a supplement for immune support, in functional treats or chews for dental health and immune enhancement, in topical products for skin and coat health, in specialised diets for allergy management, and in formulations for specific health conditions such as joint health or gastrointestinal support.

Not all yeasts!

It is important to note that not all yeasts used in pet foods are the same. Some specific forms of yeast, such as brewer’s yeast or inactivated Saccharomyces cerevisiae yeast, are more commonly used due to their nutritional properties and health benefits. The application of biotechnology in yeast production for pet food offers numerous benefits. It allows for the customisation of food, improves nutritional quality, enhances digestibility, promotes the production of functional compounds, and provides sustainable and alternative ingredients. By harnessing the power of biotechnology, we can create healthier, more tailored, and sustainable pet food options that support the well-being of our beloved animal companions. With ongoing advancements in biotechnology, the future holds exciting possibilities for further innovation in pet food production, ensuring that our pets receive the best nutrition for a happy and healthy life.

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Petfood Conveyor Launch

Starting Up On Time With Confidence by Del Williams, Technical Writer on behalf of Cablevey Conveyers, USA

elying on an expert original expert manufacturer (OEM) for tubular drag cable conveyor-supervised installation and commissioning can eliminate costly mistakes and optimise performance. To move delicate petfood products or powders, most processors do extensive homework before purchasing a tubular drag cable conveyor to ensure that it meets their needs in terms of function and price. After the purchase, the conveyor must be expertly assembled and tested to ensure smooth production startup and continued performance. The challenge is that the typical third-party contractors installing various plant systems might need to become more familiar with specialised petfood conveyors and, thus, are more prone to make costly errors. A more prudent choice is using the OEM’s team of experienced technicians. The OEM’s experts have the advantage of designing the specialised conveyor and understanding its installation, operational requirements, and potential problem areas. “If a tubular drag cable conveyor is installed incorrectly by a third party, it often needs to be completely pulled apart and rebuilt, which is costly and time-consuming. If the conveyor is run incorrectly, damage will occur, and components must be replaced. All these only delays startup,” says Terry Derby, Director of Parts and Field Service for Automated Handling Solutions (AHS). AHS is the service-focused subsidiary of Cablevey Conveyors, an Oskaloosa, Iowa-based conveyor manufacturer that has been designing, engineering, and servicing enclosed cable and disc tube conveyors for 50 years and is in more than 65 countries.

The need for supervised Installation

As a solution, petfood processors seeking superior conveyor performance from the start rely on expert-supervised installation and commissioning to ensure they will be ready to run products on time, at the necessary volumes. Today, a tubular drag cable conveyor requires considerable expertise to install. These systems gently move material through a sealed tube using a coated, flexible, stainless-steel drag cable pulled through on a loop. Solid circular discs (flights) attach to the cable, pushing the product through the tube without air. “This type of conveyor is uniquely engineered to transport delicate materials gently. The tubes form a continuous loop that must be carefully assembled for a tight fit to ensure no misalignment or gaps between sections. While the modular components lend great flexibility to system design, each component must act in concert with the rest for proper conveyor functionality,” explains Derby. After selecting and purchasing a conveyor, the petfood processor’s next step is installing it, which often requires professional assistance. Whether relying on internal staff members for installation or contracting the job to an outside team of millwrights or skilled pipefitters, supervised conveyor installation can ensure proper system installation Getting expert assistance is still essential during installation, even with the manual that has detailed instructions and QR-code links to videos for each conveyor component. “Supervised installation is important to ensure that your system is installed properly so you don’t run into maintenance problems due to an improper install,” says Derby. Derby insists that “supervised installs are probably the most important support service we offer.” This step is often neglected

20 | December 2023 - International Petfood

when a less experienced third party performs the installation, which can escalate costs. At this point, AHS is frequently asked to complete final preparations and correct any problems before production startup, a process known as commissioning. “When a processor brings us to their facility after declining a supervised installation, we often have to work backward for a day or two to correct issues. Having us there for supervised installation eliminates the need for correction and any idle contractors waiting on us for the repair, so it pays for itself,” says Derby.

Knowledge and expertise

In the case of AHS, the company’s technicians have logged hundreds, if not thousands, of hours on-site in various manufacturing facilities worldwide. This singular focus gives them the knowledge and expertise to streamline the installation process and prevent issues that can lead to system inefficiencies, product loss, or complete system failure. As part of the supervised installation, skilled technicians ensure the correct positioning of the conveyor’s hangers and the proper torque for couplings. The system is properly cleaned to remove any metal fragments or foreign contaminants introduced during installation. In addition, the technician confirms that all conveyor inlets are in place and that all discharges are functioning. Even seemingly minor gaps or misaligned areas in the conveyor tubing can become a severe issue. “If gaps are in the conveyor’s tubes, the discs will ‘catch’ when crossing the joint, causing excessive wear on the cable and motor. If not corrected, this could lead to premature failure, production downtime, and added repair and replacement costs,” says Derby.

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According to Derby, another common wear item in tubular drag cable conveyors is sweeps, areas where the tube changes direction. He explains that sweeps are where the cable is under the most significant tension and where the discs rub inside the tube. Since sweeps show the first signs of wear, proper installation can reduce the wear and significantly prolong tube and cable life, simplifying maintenance. “With a supervised install, processors can ensure that their conveyor is assembled correctly to enable seamless startup, reliable production, optimal output, and greater longevity for the system and its parts. Our reputation is on the line to get it right from the start,” says Derby.

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In addition, a supervised installation includes a full report outlining actions to correct any issues found. Due to the attention to detail, a supervised installation also preserves the standard warranty for the system’s components. Of course, operators also play a critical role in conveyor performance. For this reason, having experts onsite can be one of the best ways to train the operators and maintenance crew on properly running, cleaning, and maintaining the system.

Reliable Production Requires Expert Commissioning

When the installation is complete, the next step is to schedule commissioning. The average commissioning visit for a singlesystem installation usually lasts an entire day. The onsite commissioning process readies the conveyor for total production and identifies any immediately correctable issues to keep the startup on schedule. At this point, the system must be installed entirely, including all mechanical and electrical components. The conveyor material must also be ready for introduction to the system. This is where a botched installation by a third party can come to light without supervised installation by the OEM. “ We are often asked to ‘fix’ poor installations by third-party contractors. We have had to tear whole systems apart. This frequently requires a complete rebuild and replacement of damaged parts, which adds cost, creates downtime, and delays startup,” says Derby. In the case of AHS’s commissioning service, the technician conducts an inspection using a camera that runs through the entire system layout to ensure that everything is correctly assembled

and ready for testing. The technician then performs a test run of the product, from the inlet feed through the sweeps to the discharge outlet and verifies that it flows at the desired speed. “Tailoring the conveyor to the material conveyed can require adjustments to fine-tune the process. With the commissioning, the goal is to increase efficiency, production volume, and reliability,” says Derby. He adds that “checking the system’s health” also uncovers any issues that might arise, which technicians can address to prevent production downtime. He points out that commissioning also extends Cablevey’s standard warranty. As a final step in the commissioning process, the technician issues a report for the processor that documents all findings from the full-system inspection. Completing conveyor installation, commissioning, and start-up is only the start of the OEM’s and processor’s relationship since the system’s lifespan can be decades. In addition to traveling on-site for emergency service calls, the company offers an annual service visit to conduct a detailed system inspection and address any issues, identify worn parts, ensure predictive maintenance is being conducted, and provide any additional training needed. This complete system audit aims to extend the conveyor’s lifespan and prevent unexpected downtime. “Our mission is to provide conveying equipment and ensure it performs as required, with minimal downtime and maintenance. Once a petfood processor buys a system, they become part of our family. We will continue to support them every way we can, even as their needs evolve,” concludes Derby.

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22 | December 2023 - International Petfood

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Industry PROFILE

Dinnissen - Optimise, Innovate & automate Regardless of which industry you operate in, Dinnissen can optimize, innovate and automate your entire process with customized solutions, all developed, manufactured and tested in-house. From product intake, conveying and handling, feeding and weighing, mixing and processing, milling and grinding, sifting and packaging. We optimize your performance and efficiency throughout your entire process. We’re proud to be known for our expertise, quality products and tailor-made solutions. We’re even more proud that our customers and employees know they can count on us. “By keeping engineering, production, testing, installation, commissioning, and service in-house, we don’t have to rely on others, and that’s why others can rely on us,” said Wouter Kuijpers, Chief Operating Officer of Dinnissen. We believe that continuity is the foundation of all worthwhile success. From a strong, solid base you’re able to act with speed and striking power. And it is from continuity, that creativity and innovation can thrive. In a world that is changing faster than ever, we’re here to offer continuity to our customers and employees all around the world. In 1948 we created our first machine. Today, billions of people consume products that are touched by our machines, every day. During our 70 years in business, we have become a world leader in process technology in the world of powders, particles and granules. To ensure we remain the best, we have instilled four core values into our work: innovation, integrity, win-win thinking, and kindness.

Innovation

For us, being innovative means competing with yourself, and collaborating with others. We co-create with our customers throughout the entire project to provide tailormade, high-quality solutions for every challenge. We won’t say we’re the best, but we’ll promise you: We’re better than yesterday.

Integrity

Integrity, honesty and responsibility are life’s most important values. We’re known for doing the right things when nobody’s watching, and we’re proud that customers and employees all around the globe know they can count on us. We take responsibility for everything we do and deliver.

Win-Win Thinking

We think and act win-win. In everything we do, we focus on adding value for all players involved. By thinking conceptually creative, by seeing problems as potential solutions, and by being extremely persistent, we always manage to exceed our customers’ expectations. We’re Dinnissen, value innovators by nature.

Kindness

We believe that simply wanting the best for others is always the best long-term strategy. We care deeply about our customers and colleagues, and we treat them as family. We find nothing more important than the well-being of the people closest to us.

70 Years of History

Thanks to our constant drive to find unique solutions and more than 70 years of experience with the most diverse projects, you can now find Dinnissen solutions in the food, dairy, feed, pet food and chemical sectors. Today, the entire Dinnissen organization is characterized by development of innovative solutions for both stand-alone machines and complete process lines. This contributes to making Dinnissen one of the front runners in process technology, helping many renowned clients worldwide by providing well-thought-out customized solutions that guarantee high and uniform quality, and guaranteed production continuity.

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Practice-Oriented Innovation Department

That is why more than 200 motivated employees at Dinnissen are continuously encouraged to convert new ideas into working concepts themselves. To make this possible in practice, we have a practice-oriented innovation department in-house. Here our engineers are constantly working on further optimization of each component in the production process. In addition, we can run tests in laboratory setups in our D-Innocenter, so that you can be sure that you have tried, tested and proven technology. Moreover, thanks to Virtual Reality and simulation software, you can already see your new installation in detail during the design phase. This even allows us to address any complexities and open issues before construction of your machine or installation actually starts.

The original Houben & Dinnissen factory on Maasbreeseweg

Future Vision

Given the many awards and praises from clients worldwide, you can be sure that Dinnissen will continue to follow the strategy that it implements in the future. A future that we are happy to share with you. So, why not contact Dinnissen and find out about our quality and professionalism for yourself. If you need grinding, sifting, weighing, mixing, dosing, drying, expanding, extruding, vacuum coating, to package and convey powders, pellets grain and granular materials, or a complete processing line, please feel free to contact without any obligation, the true specialist: Dinnissen! And experience from the first contact how the definition of professional industrial production becomes a reality. Thanks to our unique combination of know-how including inhouse production facilities and test facilities, we offer top-level service worldwide in almost all sectors of process technology.

The workspace where all the machinery was manufactured

Henk Kuijpers, Wouter Kuijpers, Frans Bakker

TRAINING

Industry Training

Pet and Aqua Feed Extrusion Workshop Bühler Group’s Headquarters and Extrusion Application Center in Uzwil will be the organising a workshop on advancements in pet and aqua feed production from 26-29 January, 2024. The workshop aims to empower production, process engineering, technology, and quality managers/ operators with essential insights into extrusion technology. Designed to cater to professionals deeply engaged in the technological aspects of extrusion production for aqua and petfood, the workshop promises an immersive dive into the fundamentals and intricacies of extrusion technology. Participants will engage in hands-on, workshop-style learning, facilitated by Bühler’s seasoned extrusion experts. The curriculum centers on vital aspects of extrusion technology, spotlighting preconditioning, energy optimization, moisture control, and mass flow balance. Discussions will delve into critical components like single versus twin screw extrusion technology, screw configurations, die and knife technology, SME control, and the significance of product density control in vacuum coating processes. Micro-Feed techniques tailored for aqua feed and innovative practices such as incorporating fresh meat additions and creating filled pillow treats for petfood will

be among the practical demonstrations. Participants can expect to apply their newfound knowledge in a modern pilot plant setting, ensuring a hands-on understanding of the concepts presented. The workshop will include comprehensive training documentation, lunches on all full training days, transportation between the hotel and training facilities (hotel fees not included), certificates of participation, and invitation letters for visa applications. Bühler’s commitment to fostering expertise and innovation within the pet and aqua feed industry underscores the importance of continuous learning and development in an ever-evolving landscape. For individuals seeking to expand their knowledge and expertise in extrusion technology for pet and aqua feed, this workshop stands as an unmissable opportunity to gain invaluable insights and practical skills from leaders in the field. For more details visit: https://www.buhlergroup.com /global/en/training/Buhler-pet-aqua-feed-workshop.html

Your industry training platform The Online Milling School provides a comprehensive 12-week remote learning experience covering all aspects of feed milling, from raw material handling through to final packaging and dispatch.

www.onlinemillingschool.com FISH FARMING TECHNOLOGY

26 | December 2023 - International Petfood

TROUBLESHOOTING

Troubleshooting Extrusion cooking being the dominant method to produce petfood, what are the topics of consideration to select a design to use? Basing this discussion on the four basic areas of extrusion, formula, product specifications, process or equipment selected and operation of the system. The formula, formulas or the possible ingredients, their range of use and possible combinations need to be defined. The nutritionist has a big impact in this area as this defines the style or range of styles of products to be produced. Product specifications would be to take the stated formulas or range of formulas and extrude them into selected shapes based on density, texture colour, evenness and many others. The process designed or agreed to make a collection of products defined. Can’t mention all of the discussions that are had to do this but the “formula or formulas” and predictions of a product mix and a bit of guessing the bin designs and their sizing for all of the different ingredients is just the start. Getting the ingredients prepared and measured and delivered to the desired location when needed is quite a feat but with computers are quite manageable. Grinding of the dry ingredients is important as this can greatly change the look of the final product with finer grinding is generally accepted as making a better-looking product. Everything comes together practically at the extruder. Its selection should be based on all of the above discussed and defined formulas, is the range narrow or wide, simple to the most complex products? Capacity? If the range is wide, then a very flexible extruder is needed, perhaps more than one taking the advantages of different extruder styles for what they are designed to produce. Large capacity single screw extruders are designed for simple products as well as for premium and super premium where some meat and fat are added. The products sold in large volume bags usually have large extruders in the system. All of these specifications of what you desire on your shipping docks needs to be discussed and noted as to what the production machines should be able to do. Downstream drying, cooling, atmospheric fat coating or vacuum coating grading storage and packaging are the base processes. All need to be designed for the upstream possible capacities and needs. Cooling for example, has a big effect in storage, need to be completely cooled so no sweating occurs in the closed bags. Many suppliers have facilities where demonstrations and tests can be conducted for the confirmation of what is expected and for also pushing the envelope. Communication is what makes the difference, if a question is asked you might ask why? You will most likely get a good answer and see just how detailed this process can be.

Previously on Troubleshooting... 1. Density

An examination of product density and its relationship with moisture levels, heating, cooling feeder screw rate and automation.

2. Non-uniform and rough appearance

A guide to understanding the science involved in improving the art of making products of all the same size.

3. Extrusion dies

This article takes a look at aspects of the process including high, medium and low shear as well the adjustments required when producing feed for small mammals.

4. Dryers

The dryer is without a doubt one of the machines in the system which greatly impacts the bottom line.

5. The extruder barrel - Part 1

Forming extruders are used for some select products – thus this part of the discussion centres on single and twin designs.

6. Cook in the extruder barrel – part 2

As discussed last month, the extruder barrel has a number of functions, but the main goal is to finalise the cook, yield the desired shape with the density target.

7. Coating

The coating process has a few areas of importance, with this edition of ‘Troubleshooting’ exploring the most important of these.

8. Expanded cat food

Dry expanded cat food production is similar to dog food production, but there are some differences, with this edition exploring a choice selection of these.

9. Extrusion during operation

This month we discuss steam input into the conditioner. During the water addition process, the steam is usually in the two-bar range.

International Petfood - December 2023 | 27

Unique synergy!

PRODUCTION Innovations this month December 2023 This month’s Production Showcase section features equipment and ingredients that will help in the production of petfood, taking you right from the recipe book, right up until until your product is ready to leave your factory door. If you would like your product or service to appear on this page in a future edition of International Petfood magazine, then please contact us at editorial@perendale.co.uk

Ekomex KBM-1000 Frozen Block Pallet Crusher by Windsor Highly industrial machine for crushing frozen blocks stacked in pile on euro palette size.

Leiber YeaFi® – Brewers’ yeast bound to functional f ibres! | dietetic and prebiotic active ingredients | supports digestion | promotes skin and coat quality | technological advantages Available with different fibre carriers like spent grain, DDGS or apple pomace.

The construction of the machine and the cutting chamber enables loading of up to 40 blocks simultaneously with a total weight of up to 800 kg. The machine is intended in particular for large meat, pet fod and fish plants, for grinding frozen blocks of meat, fish, cheese, vegetables or other food products with standarized dimensions. The best performances can be achieved with a product temperature in the range of -15 to -20 °C. Crushing is carried out by means of two slow-rotating, very durable tooth rollers, into the zone of which the blocks fall gravitally after being lifted by means of column loading. Then, through the appropriate construction of the head and counter teeth, the product is pulled in and broken into a structure similar to the width of the teeth in the range from 35 to 70mm. After grinding, smaller pieces of the frozen raw material fall into a buffer, a big-box container or a conveyor for transfer to further, final grinding, mostly on grinders, cutters or further processing on mixers and production lines.

www.windsorfoodmachinery.com

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28 | December 2023 - International Petfood 14.08.23 16:25

FOCUS Touchswitch by 4B Group

PEGASUS® 5-IN-1 MIXER by Dinnissen

The Touchswitch is an electro-mechanical limit switch with no moving parts, which detects tracking and misalignment problems on bucket elevators and conveyors. When a belt misaligns or a pulley moves over and contacts the sensor, the built in solid-state electronic circuitry detects the lateral force of the belt or pulley and activates a voltage free solid state relay output. This output signal is used to immediately alarm and ultimately shutdown the machine.

The Pegasus® 5-in-1 Mixer is a true multiprocessing machine. It allows you to mix, vacuum coat, dry, germinate and acidify your product. The mixer produces flavored products with a high hygiene requirement and a fresh-sour taste sensation, such as tea, cereals, (crispy) sweets, and snacks. In sectors such as the food industry, there is an increasing need for multiprocessing machines. Production must become ever faster and more efficient, to produce the best possible product using the least number of materials and resources possible.

The face of the sensor is made from hardened and annealed stainless steel, not soft brass or aluminium, so wear life is longer when a belt contacts it. The Touchswitch is not affected by dust or material build up and will still work when completely covered by material. An external test wheel allows for quick and simple sensor/system testing. The sensors are usually installed in pairs on opposite sides of the machine.

www.go4b.co.uk

by combining several process steps in one machine, the Pegasus® 5-in-1 mixer saves on both cost and energy. The dual axis mixing mechanism airily tosses powders, pellets and granules during mixing. Then the finely atomized liquid particles mix homogeneously with the dry raw materials. The 5-in-1 mixer can also dry, germinate and acidify the product. No transport is needed between the different process steps, saving time and manpower.

www.dinnissen.com Pro Plan Sport Performance 30/20 by Purina Help your active dog excel with fine-tuned nutrition that fuels champions. Purina Pro Plan Sport Performance 30/20 Beef & Bison dry formula offers great-tasting performance nutrition with real beef as an ingredient and real, high-quality bison. Plus, Pro Plan is the official performance dog food of Ducks Unlimited®, so you can feel confident in helping your dog achieve his full athletic potential with every serving. •

Purina Pro Plan is the official performance dog food of Ducks Unlimited®

•

Concentrated nutrition optimizes oxygen metabolism (VO2 max) for increased

•

Made with glucosamine and EPA, an Omega-3 fatty acid, for joint health and mobility

•

Amino acids help support muscles, including the crucial time after exercise

•

Antioxidants for a healthy immune system

•

Formulated for all life stages, including puppies and reproducing females

•

No artificial colours or flavours

www.purina.com

SEE YOUR PRODUCTS IN THIS MAGAZINE If you produce a product that you think we should feature in International Petfood magazine, please get in touch To be considered for inclusion in the magazine please; Email: editorial@perendale.co.uk Include 75 words about the product along with a high resolution image and a web link to more information about the product in your email

Gently cooked dog food by Holistic Health Extension Health Extension introduces its latest innovation in premium pet nutrition - Gently Cooked dog food. These delectable recipes feature fresh whole food ingredients gently cooked in bone broth, ensuring a wholesome and convenient meal options for dogs. Unlike frozen altenatives, Gently Cooked is shelf stable, always ready to serve, making it the perfect choice for busy pet parents and dogs that crave a free home-cooked meal. Health extension’s Gently Cooked recipes are thoughtfully crafted in small batches, incorporating a unique blend of superfoods to boost immunity, improve skin & coat, strengthen joints and support digestive health; such as goji berry, sage, thyme, kelp, turmeric and coconut oil. Each recipe is complete and balanced to meet the dietary needs of dogs of all ages, with real lamb, beef or chicken as the first ingredient. These nourishing meals are enriched with whole vegetables, including carrots, sweet potatoes and broccoli.

www.healthextension.com

International Petfood - December 2023 | 29

March 2023 April 2022

August 2022

PETFOOD SAFETY - Joint management & obesity in dogs - Developing effective natural nutritional support for joint ailments & weight management in canines

Nutrition from Nature International PetFood - Volume 5 - Issue 3 - March 2023

International PetFood - Volume 4 - Issue 8 - August 2022

Pet Food Plant Solution - Cat Food - Sharing Earth Animal's Wisdom on Sustainable nutrition - Sourcing Ingredients - Welfare in the Ornamental Fish Trade

Download you online version:

- Insects in petfood - The continuing growth of the use of insect derived ingredients in petfood applications

All your questions answered! - Insect Based Petfood - 4 reasons to include soy in diet - Providing right nutrition for your pet rats

- Petfood technology in action - Achieving peak petfood packaging performance

Download your online version:

www.internationalpetfood.com www.perendale.com

www.internationalpetfood.com www.perendale.com IPF2208.indd 1

VEGAN DOG FOOD?

www.internationalpetfood.com www.perendale.com

23/08/2022 09:43

Available ONLINE, IN PRINT and on you favourite APP store June 2022

April 2023

Create an account on Flickread to view all of our editions on desktop ... Use your account to sign into our app (available from your favourite app store) ... Or manage your print subscription

Sustainability goes mainstream

A re-invention of capitalism in the matrix of our anthropocene diet International PetFood - Volume 5 - Issue 4 - April 2023

- Swift guide to the diet & nutrition, hygiene and housing requirements of aviary birds - Vegan petfood production - NIR technologies in petfood production - Rendering:The unsung hero of sustainable petfood

https://flickread.com/edition/Petfood

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- Fresh nutrition for happy, healthy pets - The Diet of Horses

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28/06/2022 16:56

January 2023

November 2022

An Axolotls Diet

International PetFood - Volume 5 - Issue 1- January 2023

International PetFood - Volume 4 - Issue 11- November 2022

IPF2206.indd 1

Protection against stress!

Calci- Worms - How A Commitment To Human Progression Created A New Us$75 Million Dog Chew Category - Commodity Handling Equipment

www.internationalpetfood.com www.perendale.com

Download your online version:

Phytogenics in natural animals feed - Animal feed - The nutritional requirements of your froggy friend - Extrusion - Bucket elevator efficiency www.internationalpetfood.com www.perendale.com

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Industry Events 2023

27-29 Petfair Vietnam Expo SECC, HCMC, Vietnam www. petfair-vietnam.com

December 4-5 Petcare Innovation USA Los Angeles, USA www.petcareinnovationsummitusa.com

2024

May 7-10 Interzoo 2024 Nuremberg, Germany www.interzoo.com 22-23 Pet World Arabia Dubai, Dubai www.petworldarabia.com

2024

June 4-5 Petcare Innovation Europe Berlin, Germany www.petcareinnovationeurope.com 10-12 Animal Health, Nutrition, and Technology Innovation USA Boston, Lincolnshire, USA www.animalhealtheventusa.com

2024

27-28 Pet Food Pet Forum 2024 Guadalajara, Mexico www.petfoodforumevents.com

January 30- 1 IPPE 2024 Atlanta, Georgia, USA www.ippexpo.org

2024

14-15 SuperZoo 2024 Las Vegas, USA www.superzoo.org

February 25- 26 Anido Kortrijk, Belgium www.anido.be

2024

August

14-16 Pet South America 2024 Sao Paulo, Brazil www.home.petsa.com.br

March 4-5 Animal Health, Nutrition, and Technology Innovation Europe 2024 London, England www.events.kisacoresearch.com/ahi-europe-2024 9-10 ExpoZoo Paris Animal Show Paris, France www.parisanimalshow.fr

2024

April 13-15 Iberzoo+ Propet 2024 Madrid, Spain www.ifema.es 20-22 Global Pet Expo Orlando, Florida, USA www.globalpetexpo.org

International Petfood - December 2023 | 31

Petzoo Eurasia 2023 by Mehmet Uğur Gürkaynak, International Petfood, UK

The ninth edition of PetZoo Eurasia, a distinguished exhibition within Turkey’s pet products, materials, and accessories sector, was convened at the Istanbul Expo Center from October 12th to 15th, 2023. This grand event aimed to fortify international partnerships, consolidate dominance in the Eurasian market, and propel the capabilities of the companies within the thriving global pet industry.

Global Growth of Pet Products Sector and Turkey’s Participation Observing a notable global upsurge in the pet products sector in recent years, Turkey has emerged as a country eager to capitalize on this growth trajectory. With a concerted effort to bolster leading Turkish and international companies in the pet products, materials, and accessories industry congregated in halls 9-10-11 at the Petzoo Eurasia Exhibition. The showcase encompassed an extensive array of products catering to diverse pets, from essential food and toys to grooming essentials, health-supporting products, cat litter, aquariums, and specialized accessories. Empowering Industry Professionals and International Collaborations Petzoo Eurasia offered an unparalleled platform for industry professionals to explore global market opportunities and establish novel international partnerships. The exhibition served as an information hub for the latest trends, cutting-edge products, and

technological advancements within the sector. Notably, it provided a unique opportunity for companies to showcase their innovations and position themselves competitively in the global market. Strategic Goals and Industry Insights The sector’s aspiration to elevate its export volume to US$400 million in 2023 was elucidated by Selçuk Çetin, CEO of Ulusal Fuarcılık. Çetin highlighted the rapid growth of the pet products industry, attributing it in part to increased pet ownership during the pandemic. Mr. Çetin emphasized the sector’s continual advancement, with approximately 600 companies operating within it. Turkish companies have made substantial strides in technology and facility investments, earning trust globally, evidenced by investments from world giants. The sector aimed to elevate its exports from US$250 million to US$400 million in 2023. The Petzoo Eurasia Exhibition was positioned as a catalyst for the industry’s growth and a platform for forging new collaborations.

32 | December 2023 - International Petfood

Global Reach and Expansion Strategy Petzoo Eurasia impact extended beyond domestic borders, welcoming visitors from 104 countries, a testament to its growing global influence. The exhibition’s focus on facilitating international trade and elevating the Turkish pet industry’s role in the global arena was evident through collaborations with international fairs, sales agencies, media partnerships, and a robust sectoral network worldwide. The goal for next exhibiton is to host visitors from 150 countries. Historical Success and Future Projections Since its inception in 2012, Petzoo Eurasia has witnessed remarkable success, engaging around 350,000 professionals and end-users from five continents and numerous countries. The exhibition, with over 1,300 exhibitors, various pet associations, federations, and hundreds of events, has been a cornerstone in advancing the pet products industry. In 2023, the exhibition attracted nearly 40,000 visitors. Ambitious goals were set for the 2024 edition, aiming to increase visitors to 60,000, foreign exhibitors to 60 which was 30 in 2023, and total exhibitors to 450. Petzoo Eurasia 2023 underscored the dynamism and potential of the pet products industry, emphasising Turkey’s proactive stance in fostering local production and expanding global trade. The exhibition’s role in uniting industry leaders, showcasing innovation, and fostering collaborations reflects its pivotal position in shaping the Eurasian pet products market. As preparations commence for Petzoo Eurasia 2024, the stage is set for further milestones, solidifying its stature as the foremost pet fair of Eurasia and a driving force in the global pet products landscape.

Darren Parris, with Dardanel , Gökçem Bektaş

Carl Li, Darren Parris

Darren Parris, Yaren Demirer, Halil Özkan, Mehmet Uğur

Darren Parris with Mr. Erem Demir, Effeffe

Mehmet Uğu with Abdullah Şahinr

Darren Parris with Olga Forlicz, Pokusa

Darren Parris with Nafiz Koçaş, TPF

Mehmet Uğu with Mete Koçyiğit, Denge Evcil

Selçuk Çetin

Mehmet Uğu with Pupa Food

20 FEED MILLING 23

MAXIMISED

October 5th, 2023

A REVIEW OF A CONFERENCE FOR FEED MILLERS São Paulo, Brazil

Gustavo Cajamarca, Skretting

2023 saw VICTAM’s debut in Latin America, from 3-5 October, during which Perendale Publishers, in partnership with VICTAM, held a ‘Feed Milling Maximised’ seminar on the last day. Over the three-day event, 4327 Visitors came from 30 countries, including Brazil, Argentina, Chile, Colombia, Ecuador, Uruguay, Peru, Paraguay, Mexico, Venezuela, and others. These visitors included key players, decision makers, and influencers in the industry. Areas of the industry covered span from feed or flour processing technology, feed ingredients, to storage handling, packaging, automation, spare parts, safety, and others. During the event, 250 companies exhibited, and 27 conferences and presentations were held.

The Feed Milling Maximised seminar, held by Perendale Publishers, was created to give audiences updates on equipment and technologies using in modern day feed milling that improve efficiencies whilst maximising output. The seminar was open to all attending the event, targeted at feed millers who wish to learn about the latest technical equipment being used in feed manufacturers whilst also hearing from leaders in feed sectors in Latin America. It took place in an ideal location on the exhibition floor, surrounded by exhibitors stands and key players in the industry, giving space for interested attendees to join the workshop theatre to learn more.

There were three keynote speakers for this conference, covering the topics Sustainability, energy, and environment. The first keynote speaker was Ricardo Gomes Pereira, who spoke on feed efficiency related to sustainability. The second keynote speaker was Gustavo Cajamarca, from Skretting, who covered extruded foods and the development of Ecuador’s aquaculture industry, in relation to energy. The Final Keynote speaker was Pedro Viega, Cargill, covered the environment topic. The sustainability section of the seminar featured speakers including Romulo Resende (Territory Manager for Feed and industrial at CPM), who presented on sustainable feed innovation. Michael Cheng (Global Solutions director in Pet&Aqua for Famsun) covered sustainable development in an aquafeed factory. Ed de Souza (Extrusion systems process director at Wenger) talked about the sustainable developments in petfood extrusion. The section of the seminar focused on Energy included speakers such as Jose Martins (Application Process Manager for Andritz), who touched based upon technology enabling raw material substitution. Arthur Vom Hofe (CPM), presented ways to save energy in the feed grinding and pelleting process. Thomas Runde, Tietjen (Particle size reduction, a critical view on fine grinding and energy efficiency) The last component of the seminar was focused on Environment, and included Neal Cass (Technical Sales Manager at Hydronix), who presented on the importance of moisture control and measurement throughout the milling process. Giuseppe Bigliani (Director of Feed Platform Sales LatAm at AGI), who presented on ‘The Feed mill of the future’. Giuseppe ended his presentation with some key tips for those attending, to stay informed in the industry, get involved, and always think about the future. There was a great turnout from a variety of attendees, who had the chance to hear all the latest updates in the industry and engage with in-depth conversations created as a result of the seminar.

insights

Feed Milling Maximised at Victam LaTam 2023 The Feed Milling Maximised seminar, held by Perendale Publishers, was created to give audiences updates on equipment and technologies using in modern day feed milling that improve efficiencies whilst maximising output. The seminar was open to all attending the event, targeted at feed millers who wish to learn about the latest technical equipment being used in feed manufacturers whilst also hearing from

leaders in feed sectors in Latin America. There were three keynote speakers for this conference, covering the topics Sustainability, energy, and environment. The first keynote speaker was Ricardo Gomes Pereira, who spoke on feed efficiency related to sustainability. The second keynote speaker was Gustavo Cajamarca (Skretting) who covered extruded foods and the development of Ecuador’s aquaculture industry, in relation

36 | December 2023 - International Petfood

to energy. The Final Keynote speaker was Pedro Viega (Cargill). The sustainability section of the seminar featured Romulo Resende (CPM), Michael Cheng (Famsun), and Ed de Souza (Wenger). The Energy section included speakers such as Jose Martins (Andritz), Arthur Vom Hofe (CPM), and Thomas Runde (Tietjen). The Environment section included Neal Cass (Hydronix), and Giuseppe Bigliani (AGI).

Romulo Resende, CPM

Michael Cheng, Famsun

Ed de Souza, Wenger

Gustavo Cajamarca, Skretting

Arthur Vom Hofe, CPM

Thomas Runde, Tietjen

Andre Mello, Andritz Pedro Viega, Cargill

International Petfood - December 2023 | 37

The next Victam LatAm will be in September 16-18, 2025 at the White Pavlion Expo Center Norte, São Paulo.

Ricardo Gomes Pereira

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The Market Place lists leading manufacturers of equipment used for the production of petfood. To be included in the Market Place please contact Tuti Tan at tutit@perendale.co.uk. Bagging systems

Tapco Inc +1 314 739 9191 mypetfood.info/ucab

FAWEMA +49 2263 716-0 mypetfood.info/zsJa

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Bulk storage Silo Construction & Engineering +32 51723128 mypetfood.info/vikv

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Computer software Inteqnion +31 543 49 44 66 mypetfood.info/WUoK Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

FrigorTec GmbH +49 7520 91482-0 mypetfood.info/Ucfl FAMSUN +86 85828888 mypetfood.info/UXax Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Dosing Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Elevator buckets 4B Braime +44 113 246 1800 mypetfood.info/Rjhf Tapco Inc +1 314 739 9191 mypetfood.info/ucab

Elevator & conveyor components

Inspection Minebea Intec +44 121 779 3131 mypetfood.info/FwuU

Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

Labelling Minebea Intec +44 121 779 3131 mypetfood.info/FwuU

Extruders Almex +31 575 572666 mypetfood.info/xXit IDAH +866 39 902701 mypetfood.info/bZzu

Laboratory equipment Tekpro +44 1692 403403 www.tekpro.com

Packaging

Feed milling Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

Sifters

Coolers & driers Extru-Tech +785 284 2153 mypetfood.info/fViL

Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

Equipment

Symaga +34 926640475 mypetfood.info/HUNG TSC Silos +31 543 473979 mypetfood.info/Ofwt

Hammermills

PLP +39 05 23 89 16 29 mypetfood.info/EeJu

vibronet-Gräf GmbH & Co.KG +49 6441 62031 mypetfood.info/hXmp

Zheng Chang +86 2164184200 mypetfood.info/TrCj

Feed Mill Automation

Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

Weighing Minebea Intec +44 121 779 3131 mypetfood.info/FwuU

Yeast products Minebea Intec +44 121 779 3131 mypetfood.info/APqt

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Grain handling systems Symaga +34 926640475 mypetfood.info/HUNG Tapco Inc +1 314 739 9191 mypetfood.info/ucab

4B Braime +44 113 246 1800 mypetfood.info/Rjhf

International Petfood - December 2023 | 39

To get your company included in the market place, please contact the PetFood team on +44 1242 267700 or writes to tutit@perendale.co.uk.

the interview Glycon Santos CEO, ICC, Brazil

Glycon Santos was born and raised in São Paulo, Brazil. He has Bachelors degree in Engineering from Mackenzie University, and a Bachelors in Business from the University of São Paulo. Glycon founded ICC in 1992 growing it to become one of the world leaders in the production of yeast additives, with exports to more than 70 countries. His legacy is the transformation of the surplus yeast generated during the sugar cane ethanol fermentation which used to be discarded by ethanol mills, into a trustworthy and competitive source of yeast additive.

What are the unique and innovative natural solutions for animal nutrition ICC offers and why?

ICC is a Brazilian company, we celebrated 30 years last year, and we are specialised in the production of yeast additives coming from the sugar cane ethanol fermentation. We can claim that our legacy was to transform a waste product that was dried as a protein source, in feed additive recognized by its superior quality against other yeast sources, including brewer’s yeast and baker’s yeast. And what our company did is that we tried to understand the product, we try to benchmark it against the primary grown yeast or baker’s yeast, and also against the brewer’s yeast that were mainstream at that time, and we discovered that as our during the ethanol fermentation, the live yeast is challenged by very acid pH and high ethanol levels it grows a much thicker cell wall, which is highly concentrated in betaglucans and MOS. The flip side is that the ethanol yeast will not concentrate so much protein, but that is ok, because it offers what the industry is looking for - the functional carbohydrates. So, beta-glucans are recognized to be very important for immune modulation, we have several trials showing how yeast beta-glucans can help on to modulate the immune system. In addition, beta glucans can also help to mitigate mycotoxin challenges, and MOS, when combined with the beta-glucans, act binding pathogens, such as E. coli or Salmonella, and building a much healthier intestinal tract.

For what main purposes you use yeast-based nutrition products for?

What we can say about our yeast is that this is not a one play product. If your concern is immune modulation, pathogen binding, mycotoxin mitigation, yeast is the way to go. And I want to be clear that yeast is not a silver bullet. Yeast can be used alone for sure and it will definitely bring reliable and consistent results. But ICC advocates that the yeast additives will have an even better performance when used in combination with essential oils, with acidifiers, etc. A joke that I always tell is that the problem with ICC yeast additives is that “our products do not kill anybody”. Our yeast additives carry pathogens out, our yeast additives modulate the

immune system, they will not kill directly the pathogens but train the immune system to fight by itself. So, if you use ICC’s yeast additives in combination with essential oils, acidifiers, etc., there will be a strong synergistic effect, combining the best of both worlds. Because when acidifiers reduce the Ecoli and Salmonella challenge, it’s going to be much easier for the yeast additives to work. And vice versa.

So, this is really all about gut health?

Yes, it’s about gut health. And we know that when it comes to the immune system, 70 percent of the cells are in the gut. So, when we talk about the immunity, we are talking about gut health as well.

And is this widely understood outside Brazil? How are your international market development going?

Today ICC exports to 70 countries. Though several countries have a long tradition using yeast additives on their feeds, the yeast additives have been studied more and more during the last 30 years. There are several aspects of yeast that are connected to gut health, immune modulation, mycotoxin mitigation, and much more is to come.

Are many companies out there extracting the yeast from sugar, or is Brazil almost unique in this regard?

Brazil is almost unique in this regard, because also Brazil is the world’s largest producer of ethanol from sugarcane. We expect more countries coming into this arena. We also have the corn ethanol fermentation, that is huge in the United States and that is growing fast in Brazil and in other countries. The challenge with corn ethanol fermentation is that the corn is grinded in order to be fermented and in this case the yeast will come together with the DDGs. There are some companies that are extracting yeast with different industrial processes, but still, the cell count is not there. If you compare yeast derived from corn ethanol of United States, the cell count per gram is going to be at best 1/3 of sugar cane ethanol yeast, the brewer’s yeast, or baker’s yeast. So, the yeast produced from the corn ethanol is a very different product, more suitable to be used a nutrition source.

40 | December 2023 - International Petfood

International Petfood - December 2023 | 41

THE INDUSTRY FACES Muenster Milling names new president and CEO Muenster Milling Company, a manufacturer of freeze-dried and extruded petfood sold under its brand as well as for other well-known petfood brands, announces the appointment of Jim Holdrieth as president and CEO. Most recently, Holdrieth served as CEO of Florida Food Products, a formulator and manufacturer of natural and clean label ingredients for the food, beverage, sports and pet nutrition industries. Muenster is a portfolio company of Kainos Capital, a consumer-focused private equity form that invests in strategically relevant companies in the food, pet, consumer products and services sectors. FFP is a former portfolio company of Kainos. Holdrieth is a veteran food ingredient executive with over 30 years of manufacturing experience. During his tenure at FFP, he successfully expanded manufacturing operations and commercialised new technologies that enabled customers to launch innovative products. Previously, Holdrieth led the North American Food Ingredients business of Balchem, including its Sensory Effects division. Fourth-generation Muenster family owners, Mitch and Chad Felderhoff, said, “We could not be happier to welcome Jim Holdrieth into the Muenster family. We are confident that Jim will build on Muenster’s commitment to excellence in petfood manufacturing, including food safety, innovation and exceeding customer expectations.” “We have a long history with Jim, who oversaw transformational growth at our investment in Florida Food Products,” said Kevin Elliott, partner at Kainos Capital. “He is the right leader for Muenster at this time as we dramatically scale the company’s manufacturing and new product development capabilities.”

Fromm Family Foods appoints new Doctor of Animal Nutrition Fromm Family Foods recently appointed Dr Danielle Opetz as a new Doctor of Companion Animal Nutrition, further supporting their dedication to the art and science behind manufacturing complete and balanced nutrition for dogs and cats. Prior to her new appointment, Dr Opetz was an integral member of the Fromm team for more than seven years, serving as their Nutritionist & Training Manager and later as a nutritional consultant as she pursued her doctorate in Nutritional Sciences from the University of Illinois Urbana-Champaign. Opetz holds a Bachelor of Science with a Zoology emphasis as well as an advanced degree in Animal Science. Her doctoral emphasis and research on the effects of diet on body composition, voluntary physical activity, blood hormones and fecal characteristics of adult cats undergoing weight gain and weight loss conditions, further establishing her as an expert in companion animal nutritional sciences. Having completed her doctorate work, Opetz will assume a leadership role within the company’s Research and Development team, helping bring new and innovative product offerings to the market, while continually seeking to improve current Fromm products. Her responsibilities will include R&D research on nw products, conducting biologicals, technical training and industry liaison. Her work will help to better connect science-based information on pet health, ingredients, nutritio and trends to other integral business units including customer service, marketing and sales.

Frankly Pet announces new COO Frankly Pet, a company that offers a complete line of beef collagen treats and chews for dogs, welcomes Chad Wagner as its new chief operating officer. As COO, Wagner will oversee the day-to-day operations of the company, ensuring that everything from manufacturing and supply chain to distribution and other key operational functions all run smoothly. Working closely with the company’s chief executive officer, Alan Snyder, he’ll also help develop and implement strategic growth plans to ensure the company’s success. “Chad joins our team at a very exciting time,” commented Alan Snyder, CEO. “As our company continues to see tremendous growth, we’ve set some ambitious goals and I’m confident that Chad will play a key role in helping us achieve them.” Prior to joining Frankly Pet, Wagner spent several years working in the leather industry, managing roles at West Coast Shoe Co., Gutmann Leather and Law Tanning Co. Having served as a consultant on and off for Frankly over the last two years, he already has an immense knowledge of the company’s raw materials, which will allow him to hit the ground running as he drives the brand further towards exceeding their goals.

42 | December 2023 - International Petfood

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