JAN 2024 - International Petfood magazine

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January

10 Industry News

COLUMNS

6 Roger Gilbert

7 Joseph P Kearns

8 Professor Simon Davies

FEATURES

14 Mealworm protein

18 Alternative Protein Solutions

20 Nurturing Wellbeing

24 Revolutionising Pet Nutrition Inside the Innovative Approach of a Petiva

Look who’s doing the talking…

You may be thinking that it’s all happening on social media where everyone has an opinion and is expressing it, often without any significant knowledge about their subject matter.

In fact, there are lots of well-balanced and thought through comment that addresses an issue by informing us of the facts before drawing conclusions.

Roger Gilbert Publisher –

However, you have to wade through volumes of content and waste hours of time being distracted and misguided by sharp headlines and images that deliver nothing of importance in the content that follows.

That’s not happening in our industry where your favourite magazine - International Petfood along with its sister publications

- put before you individuals of significant expertise to address subjects in the depth and detail you require in your businesses day-to-day.

I’m talking about the conferences and seminars that we provide the industry with through the exposition and events we attend worldwide.

You can see the list of those coming up this year highlighted on the cover of this edition.

The accompanying photograph on this page is testament to the knowledge experts from across the production chain are prepared to deliver that will change the way you do things and add to your bottom line.

International Petfood magazine is proud to be associated with these companies and the individuals who take the time to inform you the manufacturer about new and useful developments in the production of rations.

I was particularly pleased to host with our editor Joe Kearns the Pet-Aqua Conference during Victam LatAm held in Saõ Paulo, Brazil towards the end of 2023. Offered over two half-days, and to standing room only, Pet-Aqua attracted representatives from these two industries from across Latin America.

It shows that not everything is available via AI or Google Search and that human interaction and verbal explanation with written back up texts, remains vital to the successful transmutation and retention of knowledge.

If you’re looking for the best insights the industry has to offer in terms of technical development and equipment operation in 2024, look no further than one of our conferences.

Alternatively, if you can’t attend in person look to our Online Milling School (run by Perendale and Progressus) to see many of these presenters in the two courses we will be holding this year for Petfood Production. Happy New Year to you all. I look forward to meeting or seeing you in 2024.

Our last edition

Did you miss our December 2023 edition? If so, don’t panic!

You can still read all of the great quality content that we published last month on our App – which you can download from the Apple Store, Google Play or online at: https://magstand.com/petfood – with the latter platform granting you the opportunity to see all of our back editions on the screen of your desktop computer.

What you may have missed…

Biotechnology in Petfood in Enhancing Quality and Sustainability by Robson Barducci, Anderson Dias & Leticia Pacheco, R&D Specialists, Biorigin, Brazil

Biotechnology is a multidisciplinary field that utilises living organisms, biological systems, and processes to develop products and technologies that benefit

society. The application of biotechnology in this context has the potential to improve the quality, nutrition, and sustainability of pet foods, contributing to the health and well-being of the animal.

To read more, go to: https://issuu.com/international_ aquafeed/docs/ipf2312_web/18

Petfood Conveyor Launch: Starting Up on Time and With Confidence by Del Williams, Technical Writer on behalf of Cablevey Conveyers, USA

To move delicate petfood products or powders, most processors do extensive homework before purchasing a tubular drag cable conveyor to ensure that it meets their needs in terms of function and price. After the purchase, the conveyor must be expertly assembled and tested to ensure smooth production startup and continued performance.

To read more, go to: https://issuu.com/international_ aquafeed/docs/ipf2312_web/20

International Petfood

Live from Pet-Aqua 2023, São Paulo - From left (front row) Roger Gilbert, Publisher and moderator IPF; Dr Fabiano Cesar R&D Manager at ADIMAX, and Michel Pereira Michel Bauer Pereira Global Application Manager for Aqua & Pet at Andritz, and Keith Erdley, Process Technologist at Wenger.

From left (back row) Marco Prati, CEO of PLP Systems, Ed de Souza, Extrusion systems process Director at Wenger, Joe Kearns, editor at International Petfood magazine, Thomas Runde, CEO and Sales Director of Tietjen, João Fernando Alber Koch, Global Technical and Product manager

Happy New Year to everyone for 2024. It will be interesting to see what develops as this year unfolds. 2023 was full of travel and events where the industry showed it is well on its way back from the last few years of interrupted activities.

Looking forward to the 2024 events on petfood and feed production in general. These industries do have common ground and thus it is most interesting to keep up with new developments and devices that will serve the industry. What drives these developments and how do they get realized and put into use?

THE EDITOR

Joseph P Kearns Editor,

I thought a different tangent would be interesting to start the year. Why is the petfood production industry so dynamic? My guess is that it is based on the pet owners, millions of them who love their pets and care for their welfare, as their pets are fun and pleasant to be around. Many of these pet owners are in the business and advancing their love for pets through their activities in business.

Admittedly, having had five outstanding four-legged friends, my case is not so different. All were pals who loved to get in the truck in the up-front looking out the window position.

All were bird dogs and they loved finding quail and pheasants out in the wild. They knew what we were doing, and obviously loved their part in this. For me the greatest part of the trips was watching and interacting with the dogs. I had always though how great it would have been to be able to talk with them for a day. We communicated and our feelings about each other were mutual, and from the heart.

Where is this heading? Well, as with all pet owners, we attend to everything the pets need. When you have a hunting dog you see how his energy and activity level, and everything is going and no doubt all of this enters your thoughts on how you can do better for them if needed. It is the same for all pet owners, you are going to take care of your best friend.

There were not many choices back when this industry really started, and no doubt Universities and Veterinarians had big impacts in changing this. Courses on pet nutrition, studies on feeds and every aspect were mainly at institutions of higher learning. Some of the biggest petfood companies were started by Veterinarians who obviously had visions of what a petfood should be. When feeds went from scraps either from the table or factory byproducts towards processed feeds trials were unending on nutritional studies for pets.

Mostly standard ingredients initially used in petfoods were basically from feed mills. Nutritional studies were no different than studying chickens and seeing what worked best for their growth or egg production. The difference was however nutritional studies for the pet’s well-being and proper growth. These events did not happen overnight and are actually still ongoing.

An example of development the movement from what was referred to as the ‘brown and round’ petfood to more advanced formulas as seen today. Petfood production back in the day was simple, the machines were simple and some not so effective. In any case, typically a formula used for dogs which was as you can see feedmill style would have been: 18 percent meat and bone meat, 18 percent wheat mids, 18 percent soybean meal and 46 percent ground corn. Once extruded about eight percent of number two tallow would be added. Vitamins and minerals were also added, and this yielded a nutritional complete diet for adult dogs.

Continuing as mentioned was all the research and feeding trials in the industry as it was growing and evolving. New ingredients, novel ingredients and all kinds of testing was also required on production equipment in testing settings to confirm the ingredients were extrudable and in what amounts. Grinding studies to optimise the raw material, water and steam flow, pumps for liquid raw materials conveying equipment, drying, cooling, coating, and all other activities, needed to be developed and proved to be generally accepted in the industry. Of course, many of these developments were modified over the years for improvements and to fit the situations as they developed. How about an example or two?

Cutting the product at the knife

Initial designs had the extruder shaft extend through the die with a perpendicular attachment which knocked the product into uneven pieces post die. Testing with a junk yard old drive shaft with U-Joints and variable speed drive motor resulted in what is typically used today. Back then a variable speed motor had sheaves that moved with a belt to modulate the speed. Today direct hook up to advanced motor technology allows for exact control of the rotational speed of knives.

Advancements in the metals used resulted in much longer wear life of parts, not only knife blades but many of the other parts that wear due to frictional developments, like the barrel parts. Machining tolerances greatly improved over time and the improvement in extruder screws, sleeves, dies, shafts and other high wear or critical parts is easily seen. All the design changes, metallurgy and machining improvement typically resulted in improved wear life.

In petfood it would not be unusual to see parts change only once a year. This is possible if attention to all the details is made; grind of ingredient, running conditions, and formulation, for example. A good fine grind is easier to cook and accepts the water faster thus the heat transfer from steam is easier and quicker. Adding the optimum amount of water and possibly a bit of fat allows for a good cook while not excessively wearing the screws.

The year ahead

So, what do we expect to see in 2024 - more of the same as the industry moves forward. New ingredients or modified ingredients, additives, flavors, fresh vegetables, fruits, yeasts, cultured products, and insect products are all out there and waiting to be used in petfood. We will see new and novel production equipment move into the mainstream, quality control by computers for optimal process settings, packaging designs, plant designs and many more.

When have we not seen amazing new and novel products from every angle of our industry show up each and every year? Okay, I admit for years my view of new products centered around my area of extrusion and related production equipment. Today, in this capacity, the future of this industry is in seeing the developments and knowing the products we are seeing. This includes testing products for bacteria on product contact areas, plant sanitation gear, processing equipment improvements, new technologies, and many more.

See you out there and let us know if you have something new the industry should hear about - or we might just come find you ourselves. joek@perendale.com

International Petfood Magazine

Riboflavin

The energy yielding vitamin for dogs and cats

Riboflavin, also known as vitamin B2, plays a crucial role in the diet and nutrition of dogs and cats, contributing to various physiological functions essential for their overall health. This water-soluble vitamin is part of the B-vitamin complex and is involved in a range of metabolic processes. In the context of canine and feline nutrition, riboflavin is vital for energy metabolism, growth, and maintenance of various bodily functions. It is a key component of enzymes involved in energy metabolism, specifically in the form of coenzymes like flavin mononucleotide (FMN) and flavin adenine dinucleotide (FAD). These coenzymes participate in the oxidation-reduction reactions of the electron transport chain in every mitochondrion, facilitating the production of adenosine triphosphate (ATP), the primary energy currency of cells. This is particularly important in highly active dogs and cats or those engaged in strenuous activities. Riboflavin is crucial during periods of growth and development, such as puppyhood and kittens. It plays a role in the biosynthesis of new cells and tissues, contributing to the overall growth and maturation of the dog and cat. Adequate riboflavin intake is especially important in pregnant and lactating females to support the growth of the developing foetuses and the nutritional needs of nursing puppies.

Many enzymes involved in various metabolic pathways require riboflavin as a cofactor. These enzymes participate in processes such as the metabolism of amino acids, fatty acids, and carbohydrates. This makes riboflavin indispensable for the proper functioning of enzymatic reactions in dogs and cats, influencing their overall metabolic health. As such, is a key component of the antioxidant enzyme glutathione reductase, which helps protect cells from oxidative damage. Antioxidants play a crucial role in neutralizing free radicals that can contribute to cellular damage and aging. Therefore, riboflavin indirectly contributes to the overall antioxidant defence system in dogs and cats, supporting their overall

health and longevity.

The vitamin is associated with the maintenance of healthy skin and coat in dogs and cats. It is involved in the regulation of skin cell growth and repair, and a deficiency may lead to dermatological issues such as dry or flaky skin. In addition, riboflavin contributes to the formation of the mucous membranes, including those in the eyes, which are vital for overall ocular health. Riboflavin is involved in the production of red blood cells, which are essential for oxygen transport throughout the body. Adequate riboflavin intake contributes to the prevention of anaemia and ensures proper oxygenation of tissues, supporting overall canine and feline health and welfare.

Liver, kidney, fish, and eggs are excellent natural sources of riboflavin and of course offal (sources of animal organs and viscera) and other such rendered animal by-products is often used in the petfood industry obtained from abattoirs. High standards ensure hygiene and quality to maintain freshness of the rendering supply chain. However, dry vitamin premixes are carefully designed by specialist companion animal nutritionists to guarantee that all pet foods are consistent in their vitamin levels including riboflavin.

The increasing trend towards freshly frozen raw meat diets for dogs and cats as well as use of higher vegetable based ingredients needs some careful consideration of riboflavin concentrations in the finished balanced diet.

In conclusion, riboflavin is a vital nutrient for dogs and cats, influencing their energy metabolism, growth and development, maintenance of skin and coat health, antioxidant defence, red blood cell formation, and enzyme function. Ensuring an adequate supply of riboflavin through a balanced and nutritionally complete diet is essential for promoting the overall health and well-being of dogs and cats throughout their life stages.

Professor Simon Davies Nutrition Editor, International Petfood

The PetFood Journal

Petfood Journal is a new online publication by Perendale Publishers Ltd., United Kingdom with a distinguished track record of technical and trade magazines in the agricultural sciences. This new peer-reviewed scientific journal will serve academia and the commercial petfood industry with high quality papers relating to the science and technology of petfood development and production for the rapidly expanding companion animal sector. It is envisaged to address fundamental and applied nutritional research addressing requirements for advanced feed production manufacturing for dogs, cats and many other species such as guinea pigs, rabbits, rats and exotics e.g. reptiles, amphibia and fish (aquatics). The journal will embrace information on essential amino acids, proteins and energy sources as well as key vitamins and minerals pertaining to maintenance, growth, feed utilisation efficiency and health. A major area will be studies that focus on feed ingredient assessment and in particular those that are sustainable alternatives to traditional sources. Therefore investigations directed towards plant and next generation proteins like insect meal, algae and microbial sources would be desirable areas. Novel oils and lipids that provide essential fatty acids would be of considerable importance. Studies on functional ingredients affecting the health and immune function of pet animals are attractive. We would welcome papers researching the role of prebiotics, probiotics and phytobiotics on gut health, mucosal immunity and their interaction and modulation of the intestinal microbiota. Petfoods play a significant role in animal behaviour due to palatability and smell. Research on these interactions would be welcome and of interest to the scientific community and stakeholders. Given the diversity of different types of commercial diets ranging from wet, canned and extruded dry diets as well as treats and speciality diets, there is much scope to provide information on these advances. We also cover papers on feed production manufacture such as milling, pelleting, shaping and texture of petfoods such as extrusion.

The journal recognises that petfood science & manufacturing technology plays a vital role in promoting the health and well-being of our pets. Optimal feed management and environmental impact of diets are worthy of inclusion.

Manuscripts can consist of scientific work in the form of typical standard papers, short scientific communications or as review articles.

In essence, Petfood Journal will appeal to the veterinary practitioner, scientist, technician, feed manufacturer and at various levels in academia such as undergraduate, masters, PhD students and post-doctoral, researcher, being an invaluable source of validated information and a potential location for their own research findings.

The manuscripts will be fully peer-reviewed by appropriate members of our editorial board and approved finally by the Editor-in Chief.

These OA papers will be available on our official website Internationalpetfood.co.uk and printed as well as being downloadable. Links will be provided within our existing International Petfood magazine.

Please do not hesitate to get in touch with any queries at journal@perendale.co.uk.

Cult Food Science launches Bmeaty

Cult Food Science, a pioneer in the investment, development and commercialisation of cellular agriculture technologies and products, is pleased to announce details and commercialisation plans for its third proprietary ingredient, a blend of yeasts called Bmeaty.

Palatability is a major concern for meat-free pet brands as well as companies developing cell-cultivated meats for cats and dogs. Bmeaty is made through a process of primary fermentation and fractionation. After yeast is made in fermentation vats, scientists fractionate the yeast cell wall using a hydrolysis process. The extract, hydrolysed yeast and a carrier yeast make up the new ingredient.

Bmeaty joins a suite of proprietary and patented ingredients developed by CULT. Bmuune is a nutritional yeast mixed with fermented proteins that offer pets a spectrum of health benefits, including improved digestion, immune system support and overall cognitive and heart health.

The ingredients are currently being sold to Petfood brands and will be an ingredient in several plant-based products released in 2024. The company is also in advanced partnership discussions with Petfood brands in North America and Europe.

Dave’s

Pet Food rolls out new branding during national pet wellness month

Dave’s Pet Food, LLC, a family-owned, affordably priced premium petfood company, recently launched its first major rebrand in the company’s 22-year history.

The company’s comprehensive efforts in October were timed to align with national pet wellness month, when the industry is focused on promoting the health and wellness of all pets. The rebrand includes everything from the new logo and label designs to a new website and exciting product innovations, including treats.

“From the start, my vision for Dave’s Pet Food was to make the best, most delicious and nutritious petfood possible and offer it at a price that wouldn’t break the monthly budget. I firmly believe you can, and should, have both available to you as an owner. They shouldn’t be mutually exclusive,” said Dave Rayner, CEO and founder of Dave’s Pet Food.

Customers got their first glimpse of the new Dave’s Pet Food logo when the completely redesigned and, for the first time – soon-to-be shoppable – website launched late in October. The logo will begin to roll out a variety of SKUs including dry, canned and a variety of new semi-moist and freeze-dried therapeutic treats. Consumers can expect to see new label designs for 95 percent meat, limited ingredient formulas, naturally

“We are excited to unveil our latest ingredient Bmeaty, which solves a key problem facing many Petfood manufacturers. This expands our ingredient portfolio and helps set us up for success as we scale out this new line of business,” said Mitchell Scott, CEO of CULT.

“Feeding our cats and dogs healthy, environmentally positive diets can sometimes feel impossible,” said Joshua Errett, VP of product development of CULT. “Bmeaty can help solve that challenge of meat-free, sustainable diets.”

healthy formulas, and stewlicious on shelf and online throughout 2024. The website was designed with a flexible ‘special features’ section, which will help guide and educate buyers on the label changes.

Spanish petfood manufacturer obtain the IFS food certification

Nugape Petfood has obtained the prestigious International Featured Standards(IFS) food certification, which consolidates the manufacturer as one of the most important companies in Spain in its sector, guaranteeing that its quality and safety protocols are as demanding as those applied to products for human consumption.

From its factory in Villanova de Arousa (northwest of Spain), Nugape exports its products to more than 40 countries. With more than 50 people on staff and a commitment to local, quality raw materials, its brands include Cebican, Sandegal, Danna and Dousti with a strong presence in Europe, Middle East, Africa and Asia.

Nugape already has some of the main safety certifications, such as the IFS Global Market, or continuous quality analysis technologies such as the NIR, but the IFS Food represents a very relevant milestone in its history, placing it among the chosen global group of petfood producing companies that

demonstrate safety, quality and traceability protocols equivalent to those of human food.

To obtain the certificate, AENOR’s the prestigious Spanish certification firm – independent auditors have supervised for months the company’s governance and commitment processes, quality and safety, resource management, operational processes and measurements and analysis of all its products.

Obtaining the IFS Food certification also comes at a time of strong expansion for the company, with the launch of a new packaging line that will allow Nugape to achieve a production of up to 1200 bags/hour, and which, together with other improvements will allow in the near future to reach an annual production of 120,000 tonnes. Nugape is also working on various projects to improve the company’s environmental sustainability, such as the installation of heat pumps to reduce gas use and CO2 emissions, or the installation of 5000m2 of photovoltaic panels.

THE EXPERT IN FEED, FLOUR MILLING AND FOOD PRODUCTION RECRUITMENT POSITIONS RECRUITED:

� CHIEF COMMERCIAL OFFICER

� GENERAL MANAGERS

� MANAGING DIRECTORS

� CHIEF MILLERS

� FEED & POULTRY MANAGERS

� MAINTENANCE MANAGERS

� R&D NEWPRODUCT DEVELOPMENT

� SALES & MARKETING

� PLANT MANAGERS

� CFO’S

Entobel sets industry record with new plant

Entobel, a global leader in the production of functional insect protein for animal and plant nutrition, celebrates the opening of its new black soldier fly (BSF) production plant, the largest of its kind in Asia.

“Today marks a major milestone in our journey to transform the insect protein landscape and supply sustainable feed ingredients to the rapidly growing aquaculture and pet food industries,” said Alexandre de Caters and Gaëtan Crielaard, co-founders and co-CEOs of Entobel.

Entobel’s state-of-the-art facility was constructed in an industry record time of 12 months and is currently the world’s most CAPEX-efficient BSF production facility. The facility features 50 levels of vertical rearing, incorporating automation via robotics, cutting-edge sensors and data analytics that enhance productivity.

Leveraging a US$33 million Series B funding round raised in 2022 and backed by Mekong Capital, Dragon Capital and The International Finance Corporation (IFC), the Vung Tau facility marks Entobel’s second

industrial-scale production facility in Vietnam and will have an annual production capacity of 10,000MT of insect protein. The facility will serve as an economic and community anchor, creating 150 jobs in manufacturing and operations.

Entable has a clear line-of-sight for regional expansion including continued expansion in Vietnam and is preparing to build new facilities in markets, such as Indonesia and Malaysia. Entobel is targeting the launch of its Series C funding round in H1 2024 to support its growth plans.

Myos Corp announces new patent for increasing mobility and activity in dogs

Myos Corp, a medical nutrition company, announced that it has been awarded a US Patent for its signature proprietary product, Fortetropin – further cementing its sciencebacked claims to enhance mobility and activity in aging canines.

Fortetropin is the key ingredient in Myos Canine Muscle Formula, an all-natural dietary supplement that has been shown by eight published peerreviews clinical studies to have tremendous muscle health efficacy in mammals. The new patent, Myos Corp’s eighth to date, specifically addresses the use of Fortetropin in treating canine muscle loss in conditions such as rheumatoid arthritis, osteoarthritis and hip dysplasia, while also improving mobility and activity levels and reducing lean body mass wasting.

The global pet supplement market is experiencing rapid growth, reflecting a broader trend in pet care toward health and longevity. This expansion is particularly pronounced in the realm of senior dog care, where a growing number of products are being developed and marketed specially for aging canines. This segment’s growth is fuelled by pet owners’ increasing willingness to invest in their pets’ health, akin to how they care for human family members.

Join us and a panel of top industry speakers on March 11 th 2024 at Room MR 224, BITEC, Bangkok, Thailand for the Aquatic Asia Conference - the premier event for the aquaculture industry.

Conference theme:

Future World Feed Through Aquaculture

For more information and to register scan the QR code or visit:

13 March 2024 10:00am - 12:00pm

Bangkok, Thailand part of

For more information and to register visit: https://millingandgrain.com/bmfm24

Mealworm protein Benefits in combating pet obesity

by Dr Lorena Sanchez, Scientific Project Manager, Sprÿng Powered by Ynsect, France

The global obesity crisis, a health concern of epidemic proportions for humans, is sadly affecting our companion animals too. According to the Association for Pet Obesity Prevention, 59 percent of dogs and 61 percent of cats worldwide are currently obese — a figure that has risen over the past decade by 169 percent for cats and 158 percent for dogs. Although factors such as breed and neuter status can predispose certain animals to obesity, the broad extent of the trend suggests that owner-related factors, such as diet choice and feeding practices, are largely responsible. Compared to healthy animals, obese pets have lower vitality, as well as increased pain and emotional disturbance. Life expectancy is reduced by approximately 1.5 years for both cats and dogs, and there are numerous associated health risks including cancer, inflammation, diabetes (particularly for cats), high blood pressure, kidney disease and respiratory disease. Such serious health concerns carry a financial consequence for the pet owner in increased medical expenses, and pet obesity is estimated to account for 20 percent of pet insurance claims.

Strategies for combatting pet obesity

Fortunately, there is evidence that much of this is reversible. Studies have shown that obese pets that follow a supervised weight loss program can regain their vitality, and that restricting food intake can both increase life expectancy and delay the onset of chronic disease. To achieve such success, owners must increase their pet’s physical activity, and modify their own (often long-standing) feeding practices. This will typically involve both a moderation of the quantity of food (for example, reducing the

number of treats offered), and understanding what constitutes a quality diet: a low-calorie, high-fiber, high in protein of good quality, and low-fat diet is a safe and effective way to lose or maintain weight in pets.

Recent studies on obese rats and mice suggest that a particularly good source of dietary protein for combatting obesity may be mealworm protein.

The global market for dietary insect protein is quite young but growing rapidly—it is expected to reach US$1.74 billion by 2028, and pet food applications account for 75 percent of this. Originally, the primary incentive for exploring insect protein as an alternative to animal protein was environmental: insect farming requires significantly less water and is less landdependent than conventional livestock; its GHG production is lower; and insects have a low feed conversion ratio, which means they convert low-protein ingredients to high-protein ingredients very efficiently. Now there is increasing evidence to suggest that consuming mealworm protein may not only be beneficial for the environment, but also for health.

Mealworm protein reduces fat accumulation and total lipid content

A growing body of research on rodent models of obesity has demonstrated that including mealworm protein the diet has a marked anti-obesity effect. In a recent study from Kelly Swanson’s group, mice were fed a high fat diet, with casein as the protein source. Once the mice had become clinically obese, some of the obese mice continued on the same diet, while others were fed similar diets in which the protein source was replaced by Sprÿng’s mealworm protein. After eight weeks, the mice whose diet included the mealworm protein slowed their weight gain.

Elsewhere, numerous studies on genetically obese rats and mice have demonstrated that animals fed a diet with mealworm meal as the protein source produce visibly less fat tissue than animals fed their standard casein diet. What’s more, within the fat tissue, the fat cells themselves (adipocytes) are smaller. This effect can be reproduced in the laboratory by growing adipocytes in vitro, and adding an extract of mealworm: the treated adipocytes are not only smaller, but—significantly— their production of triglycerides is reduced by 70 percent.

Triglycerides are a type of lipid molecule, formed in the liver from fatty acids: the more fat tissue in the body, the more fatty acids are carried to the liver in the blood, and the more triglycerides are produced. Furthermore, high triglyceride levels are often associated with high levels of other lipids, including cholesterol. This total lipid content is an important indicator of obesity-related ill health: in dogs, hyperlipidemia has been linked to gastrointestinal dysfunction such as vomiting and diarrhea, seizures, and cloudy eyes; in cats, skin lesions and peripheral neuropathies are common; and pancreatitis can also result. In the studies on obese rats, the total lipid content in the liver was reduced by 60 percent in rats fed mealworm protein; and the total lipid content in blood plasma was reduced by almost two-thirds.

insect cuticle was added, and indeed, this diet produced many of the same lipid-reducing effects as the diet in which casein was completely replaced by mealworm meal. Specifically, there was a decrease in the production of several proinflammatory lipids associated with fatty liver disease (ceramides, glycosylceramides, and sphingomyelin). Additionally, several changes to gut microbiota were observed, including significant increases in Actinobacteria—known to have anti-inflammatory effects and to counteract fatty liver disease—as well as Lactobacillaceae and Bifidobacteria, both known to alleviate accumulation of lipids in the liver. These observed microbiota changes may lead to a reduction in proinflammatory lipid production in the liver.

Part of the beneficial effect of chitin may reflect its function as a dietary fiber, it is already well understood that increasing dietary fiber is part of a strategy for combatting pet obesity. Numerous weight control products already available on the market, for both cats and dogs, include a greater number and variety of fiber sources than maintenance kibbles products. When using insect meal as a protein source in pet food, such as Sprÿng’s Protein70 and WetPro15, the highquality protein comes with supplementary dietary fiber in the form of chitin.

Whatever the precise mechanism, there is no question that including mealworm protein in the diet is beneficial in counteracting obesity, at least in rodents. While future research on cats and dogs is necessary, these findings are already very promising for a future in which it seems likely that the use of insect protein in pet food will continue to rise, although the initial motivation may have been environmental, it seems our beloved companions may end up healthier, and be around for longer, as a consequence.

Beneficial health effects of mealworm cuticle

What is it about the insect meal that causes this reduction of lipid production? The answer might be chitin, a polysaccharide found in mealworm cuticle (comprising the exoskeleton). To test the hypothesis that mealworm cuticle reduces lipid production in rats, obese rats were fed a normal casein diet to which ground

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Alternative Protein Solutions

For furry family members

by Jennifer Adolphe, Pet Technical Sales Manager, ADM, USA

Pet parents are seeking out pet food and treats that mirror their own diets, looking for sustainable sources of protein and ingredients with clean label cues, such as all-natural, plant-based, non-GMO, or organic for their furry family members. These clean label claims, in everything from individual ingredients to colours and flavours, signal to consumers that the pet food and treats they have chosen are high quality.

While traditional protein sources found in pet food are typically derived from fresh meat and rendered meat meals, protein supply is increasingly becoming a global issue. As the world’s population continues to increase, responsible protein production is of critical importance for food security and environmental impact. Pet parents recognise this too, with many looking to pet food and treats that can assist in minimising negative environmental effects. In fact, 42 percent of global pet owners say they want to purchase pet food with sustainably sourced ingredients. To help meet this demand, alternative protein sources have risen as an essential factor in the global food system for both humans and their pets. Plant- and yeast-based proteins are options that can be used in pet food and treats to supplement or replace animal protein ingredients. Even insect protein, like black soldier fly meal, is being used in some pet foods today.

It’s essential to recognise that for pets, achieving the right nutritional balance matters more than the inclusion of particular ingredients. Before a novel source of protein makes its way into pet food or treats, it must be validated through research to ensure it is acceptable for pets and will nutritionally support a balanced

diet. For example, ADM has partnered with researchers at the University of Illinois to determine the biological availability of essential amino acids from various plant- and yeast-based ingredients for use in dog and cat foods. The research found that dogs and cats were able to digest and absorb plant-based protein sources, such as soy, just as well as those of traditional animal protein. Research projects have also been conducted at the ADM pet nutrition center in Brazil and have confirmed that plant-based formulations are well accepted by dogs and can support digestive health by enhancing microbiota diversity.

Yet some pet owners are hesitant to feed their pets plant-based proteins made of ingredients like soy or corn, and “no soy” pet food has been persistent in the industry for decades. However, ADM research indicates that 80 percent of today’s pet parents are seeking or are open-minded to soy in their pet’s food. And many are citing veterinary recommendations as a top motivator for selecting foods and treats made with soy, with ADM research indicating that 28 percent of pet parents who were exposed to veterinary research about the improbability of soy allergies in dogs or cats would change their opinion and feed soy to their pets in the future.

Flexibility of formulation

With pet owners’ changing demands for ingredients and food formats, manufacturers require flexibility in formulation to continually meet these needs. ADM helps advance pet food and treat development to deliver sensory appeal to pets and their owners as well as balanced nutrition for overall pet wellness. For example, a single high-quality ingredient may assist in providing several nutrients, such as wholesome ancient grains that can deliver protein, starch and dietary fiber. Legacy grains, such as

corn and wheat, are as nutritionally sound and appropriate as other popular sources of carbohydrates in today’s pet foods. The ADM pantry also includes soy, peas, chickpeas, lentils, beans and other pulses; complex proteins like Versity® dried yeast and Hilucia™ black soldier fly larvae (BSFL) products; and a variety of fruit and vegetable extracts.

Additionally, ADM Ventures, the corporate venture capital division of ADM, has made two important investments to support the development of expanded protein sources and responsible production practices for pet foods.

One venture is with Bond Pet Foods, a startup at the frontier of the alternative protein landscape. Bond Pet Foods will employ precision fermentation technology to make nature-identical chicken, beef, fish and other meat proteins for innovative pet food applications. The fermentation process also requires no animal proteins.

A second venture is with Innovafeed, a producer of black soldier fly larvae and global leader in the growing space of insect proteins. Recently, the Association of American Feed Control Officials (AAFCO) has approved BSFL to be used in adult dog food and treats in the U.S. Insect ingredients are becoming more desirable due to growing awareness of their unique nutritional benefits, with consumers warming up to the idea of insect protein being used in pet foods. In addition, insects like the black soldier fly are used to upcycle low-quality feedstock into premium ingredients to support a circular economy and corporate sustainability initiatives.

With more pets in the home than ever, the need to provide pet food products that match their owner’s lifestyles has increased drastically. Pet parents are looking to brands to provide pet food and treats that are both good for their furry family members and for the planet. ADM’s vast ingredient portfolio and support of disruptor brands like Innovafeed and Bond Pet Foods is bolstering innovations in pet nutrition while unlocking the potential for wider distribution of alternative proteins worldwide.

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Nurturing Wellbeing

Deeper look into inflammation & its effects

by Dr Cinzia Boggino Scavone, Business Development Manager & Dr Allison Millican, Global Technical Services, Zinpro Corporation,USA

Supporting our pet’s happiness, health, and wellbeing is of the utmost importance, as they are more than just our pets, they are family. Thus, when our dog or cat appears sick, unthrifty and/or unhappy, we work to understand the driving factors. One driver is likely inflammation.

Inflammation in cats and dogs is a common factor when the aforementioned symptoms are recognised. Although our first thoughts about inflammation are typically unfavourable, inflammation is imperative to regain health. An appropriate and robust inflammatory response is necessary to repair damaged tissues and battle the bacteria and pathogens making us or our pet’s sick. However, if inflammation persists once the issue is resolved, this can drive a cascade of negative and damaging effects.

Demystifying the Inflammatory Response

When the body recognizes foreign intruders, signals are sent recruiting non-specific immune cells to the area of detection to defend against the invader and enable increased blood flow to the impacted area, surmounting an inflammatory response. Inflammation can be caused by pathogens (germs), viruses, fungi, external injuries, etc. Inflammation can be localized or systemic (throughout the body), manifesting as fever, redness, pain, swelling, and heat. As a principal mechanism of the innate immune system, inflammation aids to eliminate harmful

pathogens from the body, yet, when the response is overzealous or sustained beyond what is necessary it perpetuates damage versus repair. The two types of inflammation are categorised as acute and chronic.

• Acute inflammation is the first line of defence to a pathogen or injury. A short-term process where the immune system sends white blood cells to the site of the injury or invasion of the pathogen to initiate the healing process. This response should be rapid and robust, appearing within minutes or hours following activation of an immune response.

• Chronic inflammation occurs when the immune response fails to eliminate the cause of the immune response or acute inflammation. Chronic inflammation can last for weeks, months or longer.

While a robust and appropriate inflammatory response is necessary, excessive, or prolonged inflammation, if not controlled, will become detrimental, damaging healthy tissues, cells, and DNA. Furthermore, immunocompetence is dependent on having appropriate energy and nutrients; therefore, nutrients normally employed for growth, maintenance of tissues, reproduction, or activity are redirected to fuel the inflammatory response. For example, animals with chronic inflammation will likely have poor skin and coat due to the nutrients needed to nourish and maintain skin integrity, shiny coat and paw pad integrity which are diverted to sustain the ongoing inflammatory response. Compounding the issue, illness in our pets often diminishes appetite and food intake.

Linking Poor Gut Integrity to Chronic Inflammation in Cats and Dogs

When dogs or cats experience itchiness or skin irritation, many pet owners seek solutions to alleviate the discomfort and redness. However, some may not realize that the underlying cause of the visible signs of inflammation could be linked to compromised gut health.

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The epithelial tissues lining the gastrointestinal (GI) tract form a barrier, preventing bacteria, pathogens, and naturally occurring toxins in the gut from passing through the intestinal lining and entering the bloodstream. A breakdown in barrier, results in a condition known as leaky gut.

Digestive disturbances or mild-to-moderate food allergies can contribute to leaky gut, leading to loose or runny stools. Indicating damage or irritation within the GI tract, prompting the immune system to focus on this area. Consequently, immune cells are diverted from their usual role of maintaining skin health, exacerbating the skin-related issues in pets and creating inflammation in the GI tract.

Role of Trace Minerals in the Immune System

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In addition to dietary factors, compromised gut health can result from psychological stressors, such as irregular feeding schedules for your dog or cat or disruptions to their usual routine. Stressful events, whether physical, environmental (such as heat stress), or psychological, can trigger an increase in cortisol, a stress hormone. Elevated cortisol levels signal a reduction in blood flow to the gut, impacting motility, immune protection, and nutrient absorption, thereby increasing risk of epithelial barrier disruption causing leaky gut.

Barriers and mucus membranes are also part of the innate immune system and remarkably, 60 to 80 percent of the immune system is dedicated to safeguarding the gut against leaks and the resulting damage. Prolonged inflammation progresses the issues, enabling further barrier breakdown. As a result, we may observe disruptions in the skin’s epithelial tissue, leading to hotspots, dry or scaly skin, increased shedding, a coarse or lacklustre coat, the onset of unpleasant odours, irritability, and persistent, bothersome itchiness.

Beyond issues related to the integrity of the digestive tract and the condition of the skin and coat, persistent inflammation can contribute to various health challenges in pets, including diabetes, obesity, fatigue, insomnia, depression, anxiety, and an elevated susceptibility to infections. Therefore, effectively addressing and managing inflammation in your family companion is crucial for ensuring their long-term health and wellbeing.

The Vital Significance of Trace Minerals in Immune Health

Although trace minerals, including zinc, iron, manganese, copper, and selenium, are required in modest quantities, their biological impact is immense, serving as structural and catalytic cofactors for proteins and enzyme systems that

support whole body health and wellbeing.

Given the strict necessity of metals in numerous cellular processes, trace minerals emerge as essential contributors to proper immune function. Delving deeper into their significance, trace minerals prove instrumental in managing chronic inflammation in cats and dogs by fostering a resilient and balanced immune response. They contribute to the formation of robust first-responder cells and maintain equilibrium between pro-inflammatory proteins (cytokines – chemical messengers) and their anti-inflammatory counterparts. Combined, zinc, manganese, copper, iron and selenium join forces through the antioxidant process, as they aid in removing free radicals (inflammatory waste products) from the body, preventing damage. Furthermore, they aid in maintaining epithelial barriers (cellular integrity and tight junctions) that provide the first layer of protection.

Source Matters: Choosing the Right Dietary Trace Minerals

When contemplating trace minerals for dietary inclusion, it’s crucial to understand differences between available sources for supplementation. The primary categories being, traditional inorganic sources, such as oxides and sulfate forms, and organic or chelated alternatives. However, not all organic or chelated trace minerals exhibit equal efficacy.

Zinpro® Performance Minerals® are proven to be the most readily available form of trace mineral source on the market. The unique 1:1 bond with an amino acid allows these trace minerals to be absorbed differently, via the amino acid transporters and utilized by the animal more efficiently.

Leveraging a distinctive absorption pathway, Zinpro Performance Minerals play a pivotal role in reinforcing the immune system and enhancing epithelial tissues, thereby fostering a resilient and balanced immune response.

The stable molecular structure of Zinpro Performance Minerals offers additional benefits by safeguarding essential vitamins against oxidation within vitamin-mineral premixes and maintains complexation throughout processing conditions like extrusion. Diets enriched with Zinpro Performance Minerals provide confidence that the trace minerals provided in the diet are absorbed and utilized to support and maintain a healthy gut and immune system, enabling protection for our pets from pathogens and leaky gut, ensuring their wellbeing and happiness of our fourlegged family members.

Absorption Pathway of Zinpro Performance Minerals

Revolutionising Pet Nutrition Inside the Innovative Approach of a Petiva

by Mehmet Uğur Gürkaynak, International Petfood Magazine, Türkiye

International Petfood was fortunate to visit Petiva, a leading brand dedicated to delivering highestquality products aimed at enhancing the health and well-being of pets, in December and understand its unique approach to petfood production.

Under the stewardship of company owner Halil Özkan, Petiva has secured a notable position within the petfood sector. Our visit and discussion with Halil Özkan shed light on Petiva’s prominent standing in the industry.

Spanning a closed area of 6,000 square meters on a 12,500-square-meter plot, the factory’s strategic proximity to Karasu Port offers logistical advantages, facilitating swift and efficient operations throughout production and distribution phases.

Employing modern manufacturing technologies such as high vacuum technology and automatic density control, Petiva ensures the production of top-quality pet food. This enables pet owners to readily select the most suitable nourishment for their cats and dogs. At the forefront of Petiva’s ambitions is the aspiration to establish itself as Turkey’s premier global brand and elevate national brands to international markets, thereby reducing reliance on foreign markets.

The detailed insights into the company’s endeavours underscore its steadfast commitment to the health and happiness of our pets. As stated by company owner Halil Özkan, Petiva remains dedicated to offering the pinnacle of care for our pets by harmonizing technology and expertise with a compassionate approach grounded in respect for nature and humanity.

Where quality and innovation meet for pet health

The well-being of our pets is an integral aspect that significantly impacts their lives. Keeping this in mind, the company remains steadfast in its efforts to ensure the highest quality nutrition for our beloved pets, conducting all processes within the ambit of the Quality and Food Management System.

Özkan articulated the significance of Quality Control and R&D endeavors, stating, “Our Quality and Food Management System encompasses all stages, from sourcing raw materials to delivering the final product to customers. We meticulously work to uphold superior product quality through our stringent quality control protocols and dedicated laboratories, encompassing pet food production, packaging, storage, and shipment.”

Petiva’s products are crafted with natural formulas devoid of artificial colorings and sweeteners. Noteworthy for their superior quality and nutritious properties, these offerings are tailored with specific formulations catering to diverse age groups. Enriched with a wealth of vitamins and minerals, these products not only contribute to overall pet health but also guarantee a quality, healthy life by amalgamating scientifically proven methods with expert knowledge.

Primary measures for pet health

The company shapes its quality policy with a customercentric approach, intending to evolve from product design and development to final delivery, aligning with customer requirements. Özkan emphasized the active involvement of employees through comprehensive in-house training and ongoing improvement initiatives, fortifying the effectiveness and efficiency of their quality management system.

Beyond a quality-centric approach, Petiva places considerable emphasis on its environmental responsibilities. It aims to judiciously utilise natural resources, curtail waste generation, and remain compliant with environmental regulations. Özkan highlighted, “To uphold food safety, precision forms the cornerstone of all our business activities. We meticulously oversee every facet of the food chain within the formula production process.”

The company bolsters its quality control and management through established systems, particularly in food production, while prioritizing food safety and sustainable pet health. Özkan emphasized, “To bolster the well-being of our customers’ pets, we offer products of exceptional quality and reliability, a testament to our stringent food safety and quality standards.”

Petiva continues to distinguish itself in the sector through its unwavering focus on quality control and management processes, aimed at supporting pets to lead healthy, highquality lives. The commitment to elevating quality standards and embracing a culture of continuous improvement underscores their dedication to enhancing the health of our pet companions.

Halil Özkan is proud about his high quality products and the machineries he uses for production. He gave the same attention at choosing the machineries and equipments. One of the suppliers are Wenger, a leading provider of cutting-edge processing Solutions. Wenger has unveiled a game-changing advancement in pet food production. Collaborating closely with Petiva, Wenger has delivered high-quality machinery, including a Single Screw Extruder equipped with a High Shear Conditioner (HSC), Back Pressure Valve (BPV), and top-notch Process Controls. Notably, the extruder, manufactured at Wenger’s operations in Brazil and branded as “Maverick,” showcases the pinnacle of Wenger’s design prowess.

This collaboration between Wenger and Petiva has transcended conventional industry standards. Their joint efforts have not only conquered challenges but also established a seamless production process.

Renowned for continuous innovation and global influence, Wenger’s ingenuity in plant-based proteins, pet foods, and aquatic feeds sets an unparalleled standard. Their solutions are recognized worldwide, solidifying Wenger’s position as one of the industry trailblazer, elevating pet food production to new heights of quality and innovation.

Another machinery supplier was Yemmak. The decision to opt for Yemmak’s machinery stemmed from their proven track record in processing and engineering solutions, aligning with Petiva’s quest for top-tier quality in pet food production.

Yemmak’s comprehensive involvement in Petiva’s project extended across machinery and equipment procurement, process design, project management, as well as installation and commissioning processes. Their turnkey solutions were tailored to facilitate the production of premium pet food, ensuring a streamlined and efficient operational setup for Petiva.

The array of process solutions offered by Yemmak encompassed stages such as raw material receiving, grinding, mixing, cooling, oil coating, cleaning, and extrusion lines. With a legacy spanning back to 1965, their global footprint extends to over 300 turnkey projects worldwide, solidifying their expertise in meeting diverse industry needs.

Quality control process

Özkan, the company’s owner and visionary, elaborates on the steps involved in the quality control process, stating, “The selection of raw materials holds paramount importance in producing top-tier pet food. We meticulously source certified raw materials meeting national and international standards from carefully vetted suppliers. Our laboratories conduct analyses in strict accordance with raw material specifications. The outcomes of these tests undergo rigorous scrutiny and approval, adhering strictly to our production and quality benchmarks. Only raw materials meeting these stringent standards are integrated into the production process.”

Apart from the careful selection of raw materials, Petiva implements stringent quality control measures throughout the production stages. Notably, analyses encompassing physical, chemical, and microbiological assessments play a pivotal role in evaluating product suitability for pet health. Özkan underscores this process, stating, “We execute an extensive array of controls throughout the production phase, spanning from chemical analyses to palatability, ease of digestibility, and microbiological properties. In addition to physical appraisals and microbiological criteria, crucial factors such as toxicological and mycotoxin evaluations are also considered.”

Petiva’s quality control process emphasizes precision and reliability in analyses. In particular, analyses utilising NIR (Near-Infrared Spectroscopy) devices serve as critical tools in confirming the accuracy of obtained results.

Innovation in quality and scientific pet health approach

By amalgamating high-quality protein sources with natural vegetables, the company formulates recipes ensuring a guarantee of a healthy life for pets. Halil Özkan stressed the company’s dedication to pet health, stating, “A complete and balanced diet directly impacts the health of pets. Therefore, we tailor special nutritional programs, considering animal type, breed, age, and physiological conditions.”

“The texture and shape of the kibbles support feline dental health, while precise quantities of calcium, magnesium, and phosphorus are formulated to foster growth and development in kittens or expectant pets,” explained Özkan.

Petiva’s products are enriched with specialized ingredients fostering overall pet health. Omega-3 and Omega-6 fatty acids, along with taurine and immune system-supporting components, contribute to pets leading a robust life. Özkan elaborated, “Our products contain fish oil, fruits, and specific vitamins infused with essential taurine, crucial for heart health support while fortifying pets’ immune systems.”

Petiva’s R&D vision hinges on perpetual innovation and creativity. “In developing our brands, our aim is to maintain transparent and reliable communication. Through fostering emotional connections with our employees, business partners, and pet owners, we diligently work toward the health of our beloved pets.”

The company’s facilities has a production capacity of five tonnes and are equipped with cutting-edge technological machinery from leading industry brands. “Designed for maximum automation through advanced process technology, our facility aims to mitigate health concerns by minimising human errors,” stated Halil Özkan.

The production process commences with the acquisition of carefully selected raw materials, sieved, filtered, and cleaned before being transferred to product silos. Computer-controlled systems determine pet food rations taken from these silos, preparing one-tonne batches in specialized mixers.

Özkan elucidated that during production, vital additives such as vitamins, minerals, and taurine are precisely incorporated using automatic pre-mixing systems. The homogenization and cooking stages are meticulously designed to cater to pets’ specific needs.

Shaped by special extrusion machines during the cooking stage and subjected to final checks, the products progress to the packaging stage. Given batch numbers to ensure traceability, the products are then prepared for shipment.

Petiva’s investments in technology and precision in its processes underscore its commitment to pet health and its pursuit of providing top-quality products. Guided by Halil Özkan, Petiva remains steadfast in elevating industry benchmarks and crafting products fostering a healthy life for pets.

BioCraft Pet Nutrition

BioCraft Pet Nutrition, founded in 2016, is the first and only biotech company developing cultured meat for the growing pet food market. Founder and CEO Shannon Falconer, MSc, PhD, left her post-doctoral research fellowship at Stanford University and turned down a prestigious academic scholarship to apply her scientific prowess to create meat-based, nutrient-dense pet food that doesn’t come at the expense of harming the environment or other animals.

In 2021, BioCraft introduced the first cultured meat product for the pet trade—cat treats made from mouse cells—a milestone for the company and the entire industry. BioCraft (formerly Because Animals) was the first to create a proprietary growth medium as an alternative to fetal bovine serum (FBS), helping reduce production costs by well over an order of magnitude and representing a key step towards commercial scale. BioCraft has developed the only truly environmentally sustainable and humane meat ingredient for pet food. It’s not a meat alternative; its meat produced in an alternative way that does not rely on conventional animal agriculture practices.

Today, the BioCraft team has grown to include a roster of PhD scientists, a veterinarian, and serial entrepreneurs, all focused on taking animals out of the supply chain by producing the healthiest, most environmentally sustainable and supply-chain stable meat for dogs and cats.

BioCraft is now focused on building partnerships with pet food manufacturers looking to incorporate cultured meat — which offers sustainability, animal welfare, quality and safety benefits — into their portfolios.

According to BioCraft, cultured meat provides for a more uniform raw protein material that is less likely to be contaminated by common pathogens seen among traditional, animal-based proteins.

The company uses proprietary cell lines to grow meat — without the use of fetal bovine serum — in a controlled and pathogen-free environment. Cells are grown in a liquid medium of vitamins and minerals, according to the company. The finished product is similar to a traditional “meat slurry” in consistency,

which is familiar to pet food processors and can be used in a one-to-one replacement for animal-based meat in a variety of formulas, including dry kibble, wet food, treats and even fresh pet food formulas.

According to BioCraft, the company’s cultured meat products are not genetically modified and are free from GMOs, chemical and bacterial contaminants, antibiotics, pentobarbital, steroids or other hormones. The nutritional profile of BioCraft’s cultured meat ingredients stack up against animal-based meat, meeting all protein, key vitamin, fat and amino acid requirements, including taurine.

Location

BioCraft is located in both North America and Europe, with R&D performed via its subsidiary company, BioCraft Pet Nutrition GmbH in Austria. BioCraft investors include Draper Associates, SOSV, KEEN Growth Capital, Orkla Food Ingredients, Sentient Investment, Hack Capital and angel investors. BioCraft Pet Nutrition GmbH is a recipient of grant funding from the Austrian Research Promotion Agency (FFG).

Investors of BioCraft include Draper Associates, SOSV, KEEN Growth Capital, Orkla Food Ingredients, Sentient Investments, Hack Capital and angel investors. BioCraft Pet Nutrition GmbH is a recipient of grant funding from the Austrian Research Promotion Agency (FFG).

Industry Training

Bühler Pet Food and Aqua Feed Workshop

Bühler’s Pet food and aquafeed workshop is returning on 26-29 February, 2024. The workshop will take place at Bühler’s Headquarters extrusion application centre, Uzwil, Switzerland.

The Pet/aqua feed workshop will provide attendees with an introduction to the basics of extrusion technology, focusing on preconditioning, energy, moisture, and mass flow balance. A four-day hands-on workshop at the Bühler extrusion pilot plant will utilize twin-screw extrusion technology and covering a variety of subjects.

Using hands-on workshop-style teaching, attendees will learn - introduction to the basics of extrusion technology, focusing on preconditioning, energy, moisture, and mass flow balance, discussion of single v/s twin screw extrusion technology, screw configuration, die and knife technology, SME control and product density control and its significance in vacuum coating, micro-feed for Aqua, fresh meat addition and filled pillow treats for pet food.

Practical demonstrations will help participants to apply everything they learn in Bühler’s modern pilot plant. The aim of the demonstrations is not to produce perfect

copies of anyone’s products but to demonstrate the endless opportunities of extrusion technology. The applications target modifications of cereals and pulses, bypass proteins etc., fish feeds (floating, sinking) including vacuum coating, shrimp feeds and/or feeds for other aquatic species, influence of alternative protein and starch sources etc., dry, semi moist and/or bicoloured pet foods, treats, addition of slurries, etc, and texturisation of proteins.

This workshop is intended for operation supervisors, engineering, or R&D personnel, etc. i.e. people, which are actively involved in technological aspects and feasibility considerations of extrusion.

The workshop offers hands-on training with experiences extrusion experts, training documentation, with lunch and transport provided and a certificate of participation upon completion.

For more details visit:

https://www.buhlergroup.com

/global/en/training/Buhler-pet-aqua-feed-workshop.html

Your industry training platform

Troubleshooting

It is the time of year where most plants would have shut down in the Holiday Season. It is typical to have any time-consuming work accomplished during this period such as scheduled overhauls of any major equipment. Years ago, petfood processors determined once the equipment became durable enough to last a year the obvious point to prepare for the next year was during this break.

Wear on some machines is such that they need attention more than others. Hammermill screens, for example, need to be replaced as needed and thus quick changing screen machine designs help minimise down time. Machine design is usually constructed to have access for timely repairs.

What would be the top or most frequently changed parts in a modern petfood extrusion production facility? Knife blades are normally number one as product appearance is critical and seen right off and thus corrections are made. Today product quality is number one and this is an important fact in selecting the parts that should be on hand in the plant for replacement purposes. Let’s make lists by area. To start, the supplier of the gear should be the best source on the lifetime of their equipment and their parts: Raw material area, bearings, seals, lubricants, gears, motors, electrical components, and sensing gear. Yes, you can have too much but the idea is to develop a list that works for you based on down time related to when parts can be delivered. Standardisation in some cases can reduce spare parts held due to multiple use areas.

The processing area, mainly the extrusion equipment is where to place the most attention. Big heavy parts need planning to replace and availability. If there is one, the gear box on your extruder should have a lifetime rating, extruded screws and sleeves have expected wear lives. Dies do wear and the associated electrical, plumbing and control systems also have lists of parts to have on hand.

In many cases all of the above should be predictable by the equipment supplier, including predicted spare parts that should be on the shelf. With computer control systems the sensors and controls should be well covered. The computer control packaged worked with over the years have all had the ability to run if a sensor is out in most cases or a clued in sparky can temporarily jumper a bypass until the part is available.

The extruder barrel parts can be considered the hardest to get quickly due to many factors, such as availability, distance shipped, overseas paperwork etc. The amount of wear in this area is directly related to the running conditions, formulation, and its preparation. Everything seems to go hand in hand with production balanced for product quality, wear, operational costs etc. Then all becomes more predictable.

Studies years ago showed that feed performance, wear, utility, use as well as capacity and product quality were at its highest with lowest cost when running at about 22 to 30 percent moisture in the extruder. Lower moisture increased friction and increased vitamin losses, higher moisture reduced cook due to slippage in the barrel and thus both lowered feed performance. Typically, single screw extruders wear and when the initial gap between the screws and sleeves is 2 to 2.5 times the original then some of the screws need replaced. More on this next month..

Previously on Troubleshooting...

1. Density

An examination of product density and its relationship with moisture levels, heating, cooling feeder screw rate and automation.

2. Non-uniform and rough appearance

A guide to understanding the science involved in improving the art of making products of all the same size.

3. Extrusion dies

This article takes a look at aspects of the process including high, medium and low shear as well the adjustments required when producing feed for small mammals.

4. Dryers

The dryer is without a doubt one of the machines in the system which greatly impacts the bottom line.

5. The extruder barrel - Part 1

Forming extruders are used for some select products – thus this part of the discussion centres on single and twin designs.

6. Cook in the extruder barrel – part 2

As discussed last month, the extruder barrel has a number of functions, but the main goal is to finalise the cook, yield the desired shape with the density target.

7. Coating

The coating process has a few areas of importance, with this edition of ‘Troubleshooting’ exploring the most important of these.

8. Expanded cat food

Dry expanded cat food production is similar to dog food production, but there are some differences, with this edition exploring a choice selection of these.

9. Extrusion during operation

This month we discuss steam input into the conditioner. During the water addition process, the steam is usually in the two-bar range.

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Innovations this month January 2024

This month’s Production Showcase section features equipment and ingredients that will help in the production of petfood, taking you right from the recipe book, right up until until your product is ready to leave your factory door.

If you would like your product or service to appear on this page in a future edition of International Petfood magazine, then please contact us at editorial@perendale.co.uk

Bühler

One of Vertica’s major advantages is that it doesn’t require independent aspiration - the integrated air circulation in the feeder is all that is needed, keeping capital investment and operating costs low. Along with this the vertical hammer mill can reduce energy consumption by as much as 25 percent in comparison to horizontal hammer mills. The equipment’s small size means that it can easily fit into an existing space or can be planned to fit into a new plant without trouble.

The east access to the rotor, hammers and screens means that you can ensure that the machine is always well sanitised and any maintenance is easily performed. The two handed safety mechanism the Vertica is equipped with ensures that it cannot be operated improperly protecting both the machine and worker. www.buhlergroup.com

FOCUS

Twin-Screw Extruder SPHS Series by Zheng Chang

The equipment is with good adaptability for the precise processing of various formulas such as low starch, high protein, and high fat. The design technique adopted of European die hole structure and hole patterning process ensures consistent particle size of products and good look. Screw and bushing can be made of new wear-resistant and corrosion-resistant materials to ensure a service life 3 more times longer than that of the current industry average, and the whole machine is more stable and reliable.

It adopts the first-class imported gear box with torque limiter, which is reliable in use and low in maintenance cost. The integrally forged bushing with one-piece molding minimizes the risk of cracks but maximizes the product service life.Through the Bush wear detection technology, the wear of each segment of the bushing can be detected without dismantling the machine, so as to ensure the production capacity and product quality of the equipment. www.zhengchang.com

The Pegasus® Conditioner by Dinnissen Process technology

The Pegasus® Conditioner is a double-axis mixer that uses steam or hot air to adjust the moisture percentage in a product. Different types of product, such as powders, steam, water and fats can be mixed homogeneously. The steam or hot air can be used as pretreatment or salmonella control. The amount of product to be mixed and the mixing time can be controlled manually. Maintenance and inspection are quick through the easily accessible hatches. In some manufacturing processes, different substances are first mixed into a homogeneous substance. After this, they go to an extruder, where the mixture is kneaded and cooked under specific humid conditions. With a Pegasus® Conditioner, these specific humid conditions can be met. In addition to mixing, the Conditioner can also regulate the moisture percentage. Steam can be injected into the sealed mixer to increase the moisture percentage and the entire mixture can be heated.

www.dinnissen.com

The Holmen NHP200 Series 2, is our flagship pellet durability tester used worldwide for calculating the Pellet Durability Index (PDI) of feed and wood pellets by simulating the pellet transportation environment from mill to trough.

Once a sample of pellets is loaded into the machine it removes any fines, weighs the sample, tests the pellets by agitating them with air at a fixed 70mBar pressure, weighs the remaining sample and calculates the PDI.

This automatic solution removes the chance of human error, providing an accurate and reliable test method. The reduction in human input also allows other tasks to be completed while a test is done, ideal in a busy laboratory or where a wide number of staff carry out the testing. The average test lasts only 4 minutes and the test time is automatically set according to the pellet diameter entered. Suitable for pellets 3mm-12mm diameter.

www.tekpro.com

If you produce a product that you think we should feature in International Petfood magazine, please get in touch

To be considered for inclusion in the magazine please; Email: editorial@perendale.co.uk

Include 75 words about the product along with a high resolution image and a web link to more information about the product in your email

Hot Start Steam mixer

by Van Aarsen

The Hot Start Steam Mixer helps to optimise the feed conditioning process and feed safety while minimising spoilage.

With the Hot Start Steam Mixer a guaranteed and accurate heat treatment is ensured. All the product exiting the hot-start steam mixer has reached the set temperature within ± 3°C tolerance.

The Van Aarsen hot start steam mixer comes with a uniquely short start-up time.

Some of the ingredients in feed pellets are also suitable as ingredients for food for human consumption. Therefore also from a sustainable perspective it has become ever more important to make sure spoilage of raw materials is minimised.

The hot start steam mixer helps feed millers to ensure the desired feed quality while maximising capacity as a result of the uniquely short batch start-up time, thus keeping feed costs low.

www.aarsen.com

Holmen NHP200 Series 2 by Tekpro

BITEC , BA NGKOK , TH AIL A ND 12-14 MARCH

TOTA L A N I M A L

FE

E D A N D H E A LT H

E V E N T FO R A S I A

in co-location with

ORGANIZED

2024 January

30- 1

IPPE 2024 Atlanta, Georgia, USA www.ippexpo.org

2024 February

25- 26

Anido Kortrijk, Belgium www.anido.be

2024 March 4-5

Industry Events

2024 April 13-15

Animal Health, Nutrition, and Technology Innovation Europe 2024 London, England www.events.kisacoresearch.com/ahi-europe-2024

9-10

ExpoZoo Paris Animal Show Paris, France www.parisanimalshow.fr

11

Petfood & Aquafeed Extrusion Conference Bangkok, Thailand www.lp.constantcontactpages.com

11 Aquatic Asia Bangkok, Thailand www.databadge.net 12-14

VICTAM ASIA Bangkok, Thailand www.victamasia.com

13

Build My Feedmill Bangkok, Thailand www.internationalpetfood.com/companies/build-my-feedmill// 12-14

VICTAM ASIA

HEALTH & NUTRITION ASIA Bangkok, Thailand www.vivhealthandnutrition.nl/

14

Flour Milling Maximised Bangkok, Thailand www.internationalpetfood.com/companies/flour-milling-maximised/

Iberzoo+ Propet 2024 Madrid, Spain www.ifema.es

20-22

Global Pet Expo Orlando, Florida, USA www.globalpetexpo.org

27-29

Petfair Vietnam Expo SECC, HCMC, Vietnam www. petfair-vietnam.com

2024 May 7-10

Interzoo 2024 Nuremberg, Germany www.interzoo.com 22-23

Pet World Arabia Dubai, Dubai www.petworldarabia.com

2024 June 4-5

Petcare Innovation Europe Berlin, Germany www.petcareinnovationeurope.com

10-12

Animal Health, Nutrition, and Technology Innovation USA Boston, Lincolnshire, USA www.animalhealtheventusa.com

27-28

Pet Food Pet Forum 2024 Guadalajara, Mexico www.petfoodforumevents.com

2024 August 14-15

SuperZoo 2024 Las Vegas, USA www.superzoo.org

Pet South America 2024 Sao Paulo, Brazil www.home.petsa.com.br

The second edition of pet Fair South East Asia is in the books. Having taken place from October 25-27 at the Bangkok International Trade & Exhibition Centre (BITEC), The second edition of Pet Fair South East Asia welcomed a total of 9,646 trade visitors from 74 countries on the show floor, having a 65 percent local to 35 percent international ratio

The largest international visitor group came from Malaysia, followed by China, India, Philippines, Vietnam and Korea. The largest visitor group by business type were importers, distributors, brand owners, retailers and other petfood manufacturers.

“With a 55 percent increase compared to the previous year, we are very pleased with 2023 visitor turn out,” states Johannes C. Kraus from VNU Asia Pacific. “What started as a small, and rather imperfect, first visual event three years ago, has grown into an industry experience platform that is attracting people from 74 countries in the world. We are incredibly grateful for the support that we receive from the pet industry that values personal relationships and is sensationally friendly”

David Zhong, Chairman of Pet Fair Asia, Chairman of the Executive Committee & Vice Chairman of Asia Pet Alliance (apa) states: “We are very happy enrich our Pet Fair brand portfolio and serve the industry with this mew B2B platform in the heart of the South East Asia market. The show doubled in size from the launch edition in 2022 and the impressive visitation from both local and international buyers. Complementing our Pet fair Asia main event held in Shanghai annually, it allows participants to deeply tap into few opportunities that the SEA market can offer to their business”

Exhibiting companies from 40 countries

The 2023 show floor featured 281 exhibiting companies from 43 countries, The largest exhibitor group consisted of Thai companies, followed by China, Korea, USA& India, Japan, Canada and Belgium. The largest exhibitor group by product type was pet food, pet treats/ snack, pet healthcare, pet hygiene, pet accessory, and pet grooming. The organizers are particularly happy to have a significant increase compared to last year in exhibiting companies from the upstream pet food value chain, such as ingredients, machinery, and packaging companies, and are looking forward to strengthening these segments in future editions of the show.

Networking events

Pet Fair South East Asia 2023 featured two different networking events. The start was made with ‘Pet food rock n roll’ on the evening of Day 1, October 25, where exhibitors and trade visitors rocked to the live music of ‘Neng the voice’ hours after the show. The evening of Day 2, October 26, featured the exclusive exhibitor networking night ‘One night in Bangkok’ at Cielo Sky bar with an eye-catching live DJ, a spectacular city view of the Bangkok night sky, and many happy faces.

Conference Program

Pet Fair South East Asia 2023 featured a wide variety of conference sessions on two public in-hall stages and different private seminar rooms. The organizers were in particularly happy to welcome back petfood forum, the world’s leading pet food conference platform, to Asia, which provided access to innovative research, state-of-the-art processing techniques, and key industry trends on Day 1. The organisers would furthermore like to thank all speakers on the public stages who have contributed to an overall diverse, colourful, and educational conference program over three days.

Pet Fair South East Asia 2024

The show will return for its third edition from October 30 to November 1 in 2024 with an extended hall capacity. 2023 exhibitors can book a booth presence for Pet Fair South East Asia 2024 at discounted re-booking rate throughout November. New companies can secure booths at early-bird-rate until February 2024. The show’s project team is already looking forward to welcoming back the global pet industry to Bangkok in 2024 and to further improve and innovate the show, both on number and experience

Victam Asia and Health & Nutrition Asia 2024 will take place from March 12 - 14, 2024 at BITEC Exhibition Center in Bangkok, Thailand .

Victam Asia is the premier event for the sophisticated technology that is required in the processing and manufacture for the animal feed industry. The show also covers the important and very necessary ancillary equipment and systems that are utilized in a feed

mill. Victam is also the event for ingredients and additives that are used within the formulation of safe and cost effective animal feeds.

Flour Milling Maximised is coming to Victam Asia on March 14, 2024. The theme of this seminar will be an update on equipment and technologies being used in modernday flour milling that improves efficiencies while maximising output. This seminar is open to all who attend Victam Asia 2024, which includes our targeted industry sector

of flour millers who wish to learn about the latest technical equipment being used whilst also hearing from leaders in the flour milling sectors from throughout Asia.

The Keynote Speakers featured will be from Wu de Li and Bogasari.

The Flour Milling Maximised Seminar 2024 is a sister event to our Feed Milling Maximised Seminar which we held in October 2023, during VICTAM Latam in São Paulo.

FEED PRODUCTION CONFERENCE

3rd & 4th October 2023

São Paulo

Part of Brazil Victam 2023 CONFERENCE

At VICTAM’s debut LatAm event in São Paulo, Brazil, VICTAM and Perendale Publishers conducted a Pet-Aqua Feed production conference, on Oct 3-4, 2023. In the two half-day conferences, attendees had the opportunity to hear from industry experts on the topics of aquaculture feed and petfood production. Due to these two processes utilise similar techniques, the conference was able to cover a wide variety of topics.

Topics ranged from nutrition, feed-enhancing additives, raw material handling, grinding, weighing, mixing, plant design situations, extrusion, drying, cooling, and coating. These subjects were covered in a way that indicated the differences between pet and aquatic and was designed in a way for the audience to understand the process, learn what is new, and the possibilities in the area of pet and aquatic feed production.

The first day began with a welcome message from Roger Gilbert, Publisher of Milling and Grain Magazine, Fabiano Cesar Sá, R&D Manager at ADIMAX, and Joe Kearns Editor of International Petfood magazine.

The day kicked off with a presentation from Keith Erdley, Process Technologist for Wenger, on Differences in Plant Design for Pet and aquatic.

Dr Patricia Contente Moraes, Aquaculture Professor in Brazil, presented on the use of diets according to a Circular economy, followed by Renato Almeida, an Aquaculture Product Manager at

IMEVE, who spoke about Probiotics in Fish feed, their benefits and applications.

There was an opportunity for a coffee break and socialise midway through the session, and the second section of the conference continues with Thomas Runde, CEO and sales director of Tietjen, who presented on about griding, sifting and particle size control, and its optimal raw material preparation for aquatic feeds and petfood.

Giuseppe Bigliani, Director of Sales Latam, at AGI, covered raw material handling, initial plant designs, and mixing and weighing in his presentations.

Marco Prati, CEO of PLP Systems, gave a presentation on powder additives dosing in pet and aqua feed production, and Andre Mello, Key Account and Sales Specialist for Aqua and Pet at Andritz, presented on coating in petfood.

The second day began with Dr Fabiano talking about the Research and Developments in the Petfood industry.

Then Ed de Souza, Extrusion Systems Process Director at Wenger, covered the topic of the extrusion of petfood’s and new developments. Robert Strathman, the President of Famsun-USA Design and Engineering from Famsun presented on Safe Production of Pet and aquatic foods.

Michel Bauer Pereira, Global Application Manager for Aqua & Pet at Andritz presented on energy optimization in aqua feed, and Keith

Join us at Health & Nutrition on 13 March

2024 at BITEC, Thailand, Bangkok

Hear about the latest feed industry innovations and how they can improve the operation of a feedmill. The Build My Feedmill conference is based on a flow chart of a typical feedmill, and will cover many aspects of feedmill operations. It provides an excellent opportunity for companies that supply feed manufacturers with advanced equipment and other services, to explain their most technically-advanced innovations and why they offer advantages in the feed production line. Taking attendees through every process within a feed mill, Build my Feed Mill enables attendees to discover the latest innovations that help make your feed mill truly innovative, efficient and profitable.

For more information visit: www.millingandgrain.com/companies/buildmy-feedmill/

Attend our Petfood & Aquafeed Extrusion Conference (PAEC), held at VICTAM Health & Nutrition Asia, will be on March 11, 2024

Focus on the extrusion of feeds and the related equipment used, the one-day conference will feature a variety of speakers covering all the key-areas of the industry to give the latest extrusion information. Co-organised between Perendale Publishers Ltd and VIV Worldwide, PAEC will be held at BITEC, room 223 at 10:00am. To be a sponsor and speaker email Dr Mian Riaz at mnriaz@tamu.edu.

For more information visit: www.millingandgrain.com/companies/petfoodaquafeed-extrusion-conference/

The 2024 International Production & Processing Expo (IPPE) is scheduled to be held in Atlanta, Georgia USA from January 30 to February 1, 2024. The Summit will be held in conjunction with the International Poultry Expo (IPE), part of the International Production & Processing Expo (IPPE) and is co-hosted by the Latin American Poultry Association (ALA).

The program will feature a one-day agenda, allowing participants the maximum amount of time to visit the Expo floor. The program will provide several networking opportunities including a luncheon, coffee breaks and a reception. Special recognition will be given to students and advisors participating in the USPOULTRY Foundation International Student Program during the event.

The Summit has been held for the past eight years and has grown into the premier event for professionals in the Latin American poultry industry to learn about emerging technologies, hear from research experts about the latest in animal health and food safety topics, and network with others who are shaping the future of the Latin American poultry industry.

The 2024 IPPE has surpassed 570,000 square feet of exhibit space and secured more than 1,070 exhibitors. As the only annual exposition highlighting the best of the poultry and egg, meat and animal food industries, the 2024 IPPE will offer timely and important information and an efficient way for producers and processors to find solutions to enhance their operations.

“We are looking forward to seeing everyone at IPPE 2024,” remarked show organizers. “The strong exhibitor participation demonstrates that our exhibitors are enthusiastic about presenting cuttingedge technologies and services that will continue to propel the industry forward.”

International PetFood magazine will be present at this year’s IPPE with staff members CEO Roger Gilbert, Global Sales Manager Darren Parris and Events and Circulation Manager Tuti Tan. You can find the team at their booth A1801

Find our team at their booth A1801 or visit: www.ippexpo.org.

The Market Place lists leading manufacturers of equipment used for the production of petfood. To be included in the Market Place please contact Tuti Tan at tutit@perendale.co.uk.

Bagging systems

FAWEMA +49 2263 716-0 mypetfood.info/zsJa

Bulk storage

Silo Construction & Engineering +32 51723128 mypetfood.info/vikv

Symaga +34 926640475 mypetfood.info/HUNG

TSC Silos +31 543 473979 mypetfood.info/Ofwt

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Computer software

Inteqnion +31 543 49 44 66 mypetfood.info/WUoK

KSE +31 (0)497383818 mypetfood.info/ERrL

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Coolers & driers

Dosing

Extru-Tech +785 284 2153 mypetfood.info/fViL

FrigorTec GmbH +49 7520 91482-0 mypetfood.info/Ucfl

FAMSUN +86 85828888 mypetfood.info/UXax

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

KSE +31 (0)497383818 mypetfood.info/ERrL

Elevator buckets

4B Braime +44 113 246 1800 mypetfood.info/Rjhf

Tapco Inc +1 314 739 9191 mypetfood.info/ucab

Elevator & conveyor components

4B Braime +44 113 246 1800 mypetfood.info/Rjhf

Equipment

Extruders

Feed milling

Tapco Inc +1 314 739 9191 mypetfood.info/ucab

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

Hammermills

Dinnissen Process Technology

55 mypetfood.info/LfyW

Almex +31 575 572666 mypetfood.info/xXit

IDAH +866 39 902701 mypetfood.info/bZzu

Dinnissen Process Technology +31 (0)77 467 35 55 mypetfood.info/LfyW

29 mypetfood.info/EeJu

FAMSUN +86 85828888 mypetfood.info/UXax

vibronet-Gräf GmbH & Co.KG +49 6441 62031 mypetfood.info/hXmp

Zheng Chang +86 2164184200 mypetfood.info/TrCj

Feed Mill Automation

Van Aarsen International +31 475 579 444 mypetfood.info/Rkxo

KSE +31 (0)497383818 mypetfood.info/ERrL

Grain handling systems

Symaga +34 926640475 mypetfood.info/HUNG

Tapco Inc +1 314 739 9191 mypetfood.info/ucab

mypetfood.info/FwuU

mypetfood.info/FwuU

Laboratory equipment

Packaging

Sifters

Weighing

Tekpro +44 1692 403403 www.tekpro.com

Dinnissen Process Technology

(0)77

55 mypetfood.info/LfyW

Dinnissen Process Technology

(0)77

55 mypetfood.info/LfyW

Minebea Intec

121 779 3131 mypetfood.info/FwuU

KSE +31 (0)497383818 mypetfood.info/ERrL

Yeast products

Minebea Intec

mypetfood.info/APqt

To get your company included in the market place, please contact the PetFood team on +44 1242 267700 or writes to tutit@perendale.co.uk.

the interview

Thomas Runde

CEO & Sales Director, Tietjen Verfahrenstechnik GmbH, Germany

Thomas Runde is CEO and Sales Director of Tietjen Verfahrenstechnik GmbH since 2013. He combines a background from machine manufacturing and environmental technologies with a hands-on and result-driven approach to business and leadership. Tietjen delivered more than 2,200 projects in particle size reduction technologies worldwide to nearly all countries of the world since 1959.

You have a rich career in the industry, what initially lead you to this field?

Hidden champions and specialised tech companies are one of the ‘German-made specialties’ when it comes to process and machinery engineering. Tietjen was one of these raw diamonds when I met the team the first time in 2012. With one foot in the feed and food sector and another one in environmental technologies, Tietjen immediately caught my attention as a business developer and investor. Lately, with the rise of premium petfood worldwide, Tietjen benefited from its deep experience in petfood since more than 30 years. And I liked the highly international orientation with more than 65 percent of Tietjen business generated outside of Germany.

As the CEO of Tietjen, you’ve undoubtedly encountered various challenges in the industry. Can you share a particularly significant obstacle you’ve faced and how your personal values and leadership philosophy guided you through it?

On the technical side, the variety and complexity of raw material in petfood grew strong over the last 30 years. More nutritional aspects and marketing points had to be considered. We managed to cope with this by intensive research and continuous development of Tietjen´s particle size reduction know-how. One example I can think of is, during the last decade, we became the first and only company to grind high fat and protein-rich diets on screens smaller 1mm in petfood , in high-capacity production. In the past, customers had their volume lines for easy to process eco-products and the low volume lines for the premium or super-premium products. This world has changed, and we do both high fineness and high capacity at the same time and for challenging raw materials. The history and future line up of new Tietjen products tells a strong story regarding this point. Commercially, the consolidation of customer structures and internationalization of the petfood markets had to be dealt with. We have always been extremely dedicated in terms of special, individual solutions, being close to our customers. Tietjen never sacrificed any quality aspect for quick gains in market share. This proved to be the right strategy for markets demanding more from process suppliers - expecting intense R&D collaboration, know-how transfer and at the same time concentrating their power on the procurement side.

What are your personal beliefs regarding the importance of sustainability in the Petfood production sector, and how do they align with the company’s goals and practices?

Every industry, especially in the feed and food sector, has to consider our responsibility for the environment. Good food and feed ingredients can only be earned from a healthy nature. Also, energy is one of our customers main production parameters and determines our carbon footprint to a big extend. Tietjen introduced the term ‘green grinding’ long ago to the market and we expect customers to more and more optimise on the energy input. Particle Size reduction is among the top three consumers in a petfood plant, after drying and extrusion. So, we have to do our part and Tietjen gives a range of solutions: Highly efficient reluctance motors, smart controls for motors and aspiration, and last but not least good concepts to reduce the energy input into particle size reduction significantly. We made those benefits for the environment to be a part of our Tietjen DNA. Product advantages will only be implemented in our solutions and can only sustain, if they are carbon neutral or even more efficiently using energy and natural resources, like raw materials.

Collaboration is often essential in driving innovation. Can you share your thoughts on the importance of partnerships and knowledge-sharing within the sector, and how these collaborations have influenced your leadership style?

As a specialist in its field, Tietjen empowers collaboration models more than any bigger player in the market. We can leverage our special know how and access to premium customer groups, if we combine our knowledge with the special knowledge of partners. Their solutions often work down-stream and upstream with our process of particle size reduction. This works extremely well and we appreciate partners and friends in business coming from these partnerships – most of them being across-borders and working with us for many years now. Upside for the customers of these ‘collaboration products’ is that they get an extremely well designed and made-to-measure solution that allows them a unique differentiation in their markets also. The premium our customers receive lies in both, improved end product quality as well as highly available and efficient production processes. And both factors push profitability.

In your opinion, what are the most pressing challenges or opportunities in the petfood industry today?

Food and petfood markets are merging. From the product view as well as from the customer perception. This means we are dealing with new customers and requirements in the petfood industry almost every day. But this challenge is appreciated as it gives us a good opportunity to differentiate. Particle site reduction is the first process step that is changing key properties of the raw materials. So, Tietjen technology is preparing bases for all subsequent process steps, as conditioning, extrusion, drying or coating. To constantly keep this process perspective, consider the different effects downstream is like playing chess, you always have to think multiple steps ahead.

Where do you think the industry will be in 2050?

I guess the beat goes on, meaning capacities per line will grow on, new special products and diets have to be considered and the consolidation and specialisation of our customers will force us to develop adequate answers in terms of new machines and solutions. After all these efficiency optimization loops done, the industry is still spending too much energy on each kilo gram of petfood. There is a potential to bring this down and Tietjen will lead the market in grinding solutions that will make it happen.

THE INDUSTRY FACES

Yemmak appoints new Communications and Marketing Manager

Yemmak has announced the appointment of Tuse Begüm Usta as their Corporate Communications and Marketing Manager.

Tuse Begüm Usta brings a wealth of experience to her new position, having studied communication design at Kadir Has University with a full government scholarship in Istanbul. Her career includes valuable contributions at various advertising agencies from 2011 to 2016, followed by seven years of dedicated service at Yemmak.

In her capacity as the Corporate Communications and Marketing Manager, Tuse Begüm Usta will oversee all aspects of media and marketing processes.

AFIA appoints new Marketing and Program Development Coordinator

The American Feed Industry Association (AFIA) announced the addition of Taylor Lekin as its marketing and program development coordinator.

In this newly created position, Lekin will play a pivotal role in marketing AFIA’s education and networking events as well as the overall value of AFIA membership. In addition, Lekin will work closely with the executive director of the Institute for Feed Education and Research (IFEEDER), AFIA’s public charity, on an ambitious branding campaign to communicate the need for industry leaders and stakeholders to invest in the future of the animal food industry.

“Taylor exudes positive energy and a passion for helping the agriculture industry thrive, and I know she will bring creative new ideas to engage AFIA members at events and through our programs,” said Victoria Broehm, AFIA’s senior director of communications. “With her background working for a foundation and analysing complex agricultural research and policy, I have no doubt she will be an asset to IFEEDER as it embarks on an ambitious communications strategy to reach donors, potential donors and external stakeholders in the new year.”

Lallemand announces new Animal Nutrition President & General Manager

Mathieu Castex, PhD, will succeed Yang Le Treut, DVM, as President & General Manager of Lallemand Animal Nutrition. Dr Castex comes to the position after servings the company’s Director of Research & Development since 2014.

Dr Le Treut successfully led Lallemand Animal Nutrition since 2012. To ensure a seamless transition, he will take on the role of Senior Vice President & Special Advisor at the Lallemand Group level, while supporting Lallemand Animal Nutrition’s management team and leadership transition over the next several years.

“I am extremely pleased that, in Mathieu, we have a leader with a strong scientific background, aligned with the product offerings we have for our customers around the world. In addition, his product management and commercial experience make him an excellent choice to build on the success Yannig achieved over the past decade leading the Lallemand Animal Nutrition team” said Bill Nankervis, Executive VP and COO of the Lallemand Group. “I’m looking forward to continuing to work closely with Yannig in his new capacity.”

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