e-ISSN: 2582-5208 International Research Journal of Modernization in Engineering Technology and Science Volume:02/Issue:09/September-2020
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OPTIMIZING THE DESIGN AND SELECTION OF HEAT EXCHANGERS THROUGH LMTD CORRECTION FACTOR Divyanshu Shekhar*1 *1Mechanical
Engineer, Jaypee University of Engineering & Technology, Guna Madhya Pradesh, India.
ABSTRACT Optimizing the design and election of heat exchangers (HX) is a vital task. This piece of work becomes tougher in case of complex heat exchangers. Determination of the logarithmic mean temperature difference (LMTD) and the overall heat transfer coefficient are two vital steps in the thermal design of heat exchangers, which are crucial to compute the required heat transfer area. In a shell & tube HX (counter-current configuration) the LMTD value obtained is known as corrected logarithmic mean temperature difference (CLMTD) which is equals to the product of LMTD and a factor F which is known as LMTD correction factor. Ideally the value of F should be one i.e. for 1-1 counter-current configuration but for shell & HX it becomes 0 < F < 1. An optimal design gives the value of F very closer to 1. MATLAB computer program for heat exchanger LMTD correction factor has been developed to make it easier. Itâ&#x20AC;&#x2122;s a tool for straight computation of the LMTD correction factors and also used in drawing the graphs. Obtained results are accurate enough for engineering applications, which is robust, user friendly, and flexible. KEYWORDS: Heat Exchanger, LMTD, MATLAB, Correction Factor, Computer Program, Shell Passes.
I.
INTRODUCTION
A heat exchanger is a system used to transfer heat between two or more fluids of different temperatures. They are used in both cooling and heating processes. The heat transferring process occurs through a solid separator, which prevents mixing of the fluids, or direct fluid contact. These devices are widely used in preheating, oil refining, industrial cooling process, steam generation, food processing, chemical processing, power plants, refrigeration, engines, aerospace, petroleum refineries, automobiles, etc. Optimizing the design and election of heat exchangers (HX) is a vital task. This piece of work becomes tougher in case of complex, effective and efficient heat exchangers. Determination of the logarithmic mean temperature difference (LMTD) and the overall heat transfer coefficient are two vital steps in the thermal design of heat exchangers, which are crucial to compute the required heat transfer area. Conventionally LMTD is calculated from the outlet and inlet temperatures of the cold and hot fluid streams. In a shell & tube HX (counter-current configuration) the LMTD value obtained is known as corrected logarithmic mean temperature difference (CLMTD) which is equals to the product of LMTD and a factor F which is known as LMTD correction factor. Ideally the value of F should be one i.e. for 1-1 counter-current configuration but for shell and tube heat exchangers it becomes 0 < F < 1. An optimal design gives the value of F very closer to one; F adopted for the design is selected using ad hoc criteria, F â&#x2030;Ľ 0.8. For higher value of shell passes (N) the value of F will be higher but the system becomes more expensive which is undesirable. So due to cost limitations the optimal design is selected in such a way that number of shell passes is chosen as minimum as possible. MATLAB is a high-performance language for technical computing. It integrates computation, visualization, and programming in an easy-to-use environment where problems and solutions are expressed in familiar mathematical notation. It is widely used in computation, modeling, simulation, data analysis, visualization, engineering graphics, etc.
II.
METHODOLOGY
1. Problem Formulation And Solution:The problem is to evaluating the LMTD correction factors for the widely used complex heat exchangers and also evaluating the minimum number of shell passes. A. The LMTD correction factor (F) calculation:-
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