Modula catalog pdf by Prashant Jadav

Indiaâ&#x20AC;&#x2122;s largest selling

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Leadership through Excellence

JAI, India’s Biggest Manufacturer

index ©

World-class Panel Processing Machinery Spirit of Excellence

The Highest Selling Brand in India

Notes • Due to continuous product improvement the technical specifications are subject to change without prior information. • Some accessories shown fitted in the machine may not be part of Standard accessories

Panel Saws.................................................. 4-6 Pneumatic Clamp ....................................... 6 Beam Saw................................................... 7 Curvilinear Edge Banders............................ 8-9 Edge Trimmers............................................ 9 Auto Edge Banders..................................... 10-21 Multi Borings. ............................................. 22-23 Post Form ................................................... 24 Spindle Moulder & Auto Feeder................ 25 Hot Press, Cold Press, Roller Press............ 26-27 Vacuum Membrane Press.......................... 28-29 CNC Routers & High Speed Router........... 30-31 Wide Belt Sander, Dust Collector.............. 32 Tenoner & Mortiser, Single Line Rip Saw.. 33 Glimpse of WudPro Range......................... 34-37 Industry-wise suggested m/cs package.... 38-39

JAI always has been the leader by all means… engineering quality, innovation, economy of install, new machine launches, sales network, service and spares availability... everything! Presently manufacturing a whopping 30,000 machines a year!

...and the Best Brand ©

JAI has the biggest mfg. units now. A truly and fully automated world class facility with systems and equipments for material handling, shifting, assembly, powder coating etc.

From design to foundry to assembly to marketing to sales and service; JAI m/cs are 'Made in India' - thus, offering the best value for money.

Modula means... Advanced Technology

Value for Money

JAI has incomparable corporate size, status and people power. A total of 400,000 sq. ft. of mfg. floor. Plus an additional 25,000 sq. ft. Machine Mall - Asia's biggest 'JAI PanWood Grand' (as seen below).

Precision Machines Being the biggest manufacturer in India affords us to employ what is latest in engineering technology & manufacturing systems and equipments

The best ‘Quality & Cost’ comparability ratio. Most competitive deals on m/cs that promise precision workmanship, better production & after sales service

Modula is the first Europrecision Indian machinery to be manufactured in-house. Best of both worlds. Euro standards of design & local robust built

Promised Satisfaction

Best Range & Selection

Modula Range offers all the m/cs your unit needs. With model options to choose from, that suits your project & budget. New m/cs get added every year

Parameters like > Choice > Quality > Economy > Performance > Service & Spares; ensure thousands of satisfied Modula customers. Welcome to Modula family

The Modula Exclusive show rooms in all major cities of India + company's capacity to deliver + a dedicated fleet of 50 service engineers = Total Trust

JAI industries

Customers throng JAI Enclave in trade exhibitions, wherever we go. Making us the Biggest & Best wood and panel machinery manufacturer of India.

A dedicated team of qualified engineers for customer service, with ready spare-parts and easy ordering system; JAI is the most trusted brand today.

Reliable Sales & Service

CELEBR

Staff strength of 650 people has ensured a total installation of 450,000 m/cs till now!

ATING

MADE IN

Ye a r s

Smart Engineering INDIA Affordable Solutions 3

Panel Saws 1 Scoring saw precision lever mechanism 0

320

J-3200.in Plus

415

Ø 355 x 30 mm Ø 120 x 20 mm

45° TILT

3000 / 4000

5000 RPM

7.5 hp 1 hp

for manual adjustment controls of the scoring saw with memory reference stop.

Years * 5 Years warranty on sliding table.

2 Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.

3 Easy & fast, saw-scoring blades

changing. Also entire saw unit on heavy duty cast-iron trunnion.

4 Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.

Heavy Duty Precision sliding table with linear bearing developed with advanced technology with multi-chamber system for maximum rigidity of the double roller carriage.

J-3200.in

320

360

Ø 355 x 30 mm Ø 120 x 20 mm

45° TILT

3000 / 4000

5000 RPM

5 hp 1 hp

The Sturdy frame provides a rigid support for all cutting with telescopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.

Years

Model No. Sliding Table Sliding table length Sliding table width Main Saw Unit Max. diameter saw blade Saw blade speed Tilting of saw blade

Precision sliding table with linear bearing developed with advanced technology with multichamber system for maximum rigidity of the double roller carriage.

Salient Features : • Sturdily built heavy duty m/c that suit Indian working condition for precise cut with burr free cutting • Lifting and tilting of saw unit by hand wheels both on front side for more convenience • Electronic Digital readout of saw unit tilt • Scoring pin with memory reference stop for rapid re-position of the saw to a previous setting • Extra second support for large sheet • Rip fence with fine setting for precise positioning • Made in India with best service support & very economical spares

Max. cutting depth at 90° Max. cutting depth at 45° Up-down movement of saw blade Motor for saw blade Scoring Saw Unit Max. diameter scoring blade Scoring blade speed Tilting of scoring blade

Unit

mm mm

J-3200.in

3200 360

J-3200.in Plus

3200 415

mm 355 x 30 355 x 30 rpm 3000 / 4000 / 5000 3000 / 4000 / 5000 degree 90°- 45° (manual) 90° - 45° (manual) with electronic with electronic digital read out digital read out mm 102 102 mm 72 72 mm Manual Manual hp 5 7.5

mm 120 x 20 rpm 8500 degree 90°- 45° (manual) with electronic digital read out Up-down movement of scoring blade mm Manual Lateral adjustment scoring blade mm ±3 Max. depth of cut off scoring blade mm 5 Motor for scoring blade hp 1 Approx. net weight kg 750

120 x 20 8500 90°- 45° (manual) with electronic digital read out Manual ±3 5 1 800

Beam Saw

Panel Saw 0

SI-400 Nova

320

360

Ø 400 x 30 mm Ø 120 x 20 mm

45° TILT

10 YEARS

GUARANTEE on 3700 RPM

Precision Sliding table

7.5 hp 1.2 hp

J-320 MB (Semi Auto)

Smooth operation motion guaranteed overtime By the system of sliding bearings running on hardened steel guides using an exclusive method of mechanical fixing.

Model No.

Unit

mm Sliding table length mm Sliding table width mm Max. dia. / bore - saw blade mm Max. dia. / bore - scoring blade rpm Saw blade speed rpm Scoring blade speed degree Tilting of saw unit - Manual hp Motor for saw blade / scoring kg Approx. net weight

SI 400 Nova 3200 360 400 x 30 120 x 20 3000 / 4000 / 5000 8500 90°- 45° 7.5 / 1.2 750

Pneumatic Clamp for Panel Saws :

Model No. Capacity Cutting dimensions Max. cutting thickness Main saw unit Max. blade diameter Arbor diameter Main saw blade speed Main blade projection Scoring saw unit Max. blade diameter Arbor diameter Scoring saw blade speed Saw carriage Feed speed Retract speed Main saw unit, motor Scoring saw motor

Unit

J-320 MB

mm mm

3250 80

mm mm rpm mm

355 30

4800 85

mm mm rpm

160 25.4 6500

m/min m/min hp hp

12 / 16 / 21 / 26 24 / 32 / 42 / 52 13 included in above

Advanced Saw Carriage : An advanced saw carriage with high feed rate driven by rugged wire and guided on hard guide rods that ensures high cutting accuracy. A uniform holding pneumatic clamping beam ensuring synchronized cylinder actuation at both ends

2 Saw Carriage Drive Motor : The saw carriage is driven by a motor.

Model :- PC

Model :- PC (Plus)

• A very useful accessory. This pneumatic clamp allows more maneuverability in panel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.

• PC (Plus) : 3 step Pneumatic Clamp : This 3 step clamp allows more flexibility for handling small pieces.

4 feed speeds are changed by pulley.

3 Scoring Saw blade Adjustment : Can be adjusted vertically for depth of cut control. Once wear occurred, adjust its position for compensation. The scoring saw blade also can be adjusted laterally for alignment to main saw blade

4 Precise Saw Stroke Control by Optical Fiber Sensor : Its highly sensitive performance ensures extremely accurate saw stroke control.

Curvilinear Coil holding capacity

Edge Banders

Pneumatic Digital cutter counter meter

PLC

Gluing

Curvilinear Edge Bander

45° Tilt table “Swivel bar Wooden strip roller system”

Coil holding Digital counter Pneumatic meter cutter capacity

J-3000.in

Gluing

Wooden strip

J-2000.in

(Semi Auto)

The most efficient entry-level edge-bander, the panel industry can get in this category. Do all your basic edge-banding work on it with Euro standard features like optimal and consistent glue-spreading, heat bonding and pneumatic edge-cutting. End Cutting

Edge Trimmer

(Radius Trim)

Edge Trimming

Edge Radius Trim Buffing

J-3003R.in (Semi Auto) Model J-3003.in without Radius Trim also available

1 The pneumatic cutting device can

Model No.

be set to actuate the cut of band for a pre-defined length using an electronic counter.

Trimming Work piece thickness range Max. Trimming Thickness Spindle Speed Power Buffing Workpiece Thickness Range Spindle Speed Power Radius Trimming Power Total power

2 The glue pot, glue leveler, wiper, extrusion screw and the heating element all make a bonding system.

3 Hylum surface working table can be tilted from 0 to 450 & a unique "Swivel Bar Roller system" for guiding & supporting the work piece.

4 Easy accessible user friendly PLC control panel positioned at machine front, for easy & quick operations.

Model No.

Unit

mm Minimum work piece length mm Work piece thickness range mm Edge Banding Thickness for PVC & ABS in coil form mm Thickness of wooden strips mm Min-Radius for curved Edging m/min Feed speed Front table tilt angle degree Heating element kW Electric motor kW Power supply voltage / Ø

J-3000.in J-2000.in 280 10 - 50 0.5 - 3.0

280 10 - 50 0.5 - 3.0

Up to 3 20 5 to 12 0° - 45° 2 0.37 415V, 3Ø

Up to 3 20 6 & 12 n/a 2 0.75 415V, 3Ø

Model J-3000.in, single phase machine available on request

Unit

J-3003.in J-3003R.in

mm mm rpm hp

10 - 55 3 11000 0.33

mm rpm hp hp hp

10 - 55 1400 0.5 n/a 0.83

10 - 55 1400 0.5 0.4 1.23

1 Radius Trim Salient Features : • Trimming & Buffing units have linear bearings for precision movements • Lateral adjustment by position indicator for edge trimming thickness 0.4 to 2 mm with 2R cutter • Workpiece thickness adjustment by position indicator • Top & bottom trimming for straight & curved panels

For chamfering of the Panel Corner, manually.

2 Spindle mechanism for setting trimming cutters and buffing wheels

3 Pneumatic end- cutter for excess edge band

Auto

Edge Banders Feeding Belt

Gluing

Banding

Auto Edge Banders Edge Cutting End Cutting Fine Trimming

Buffing

Feeding Belt

Radius Trim (Manual)

J-4300R.in

Gluing

Banding

Edge Cutting End Cutting Fine Trimming

Buffing

J-4300.in

1 Feeding Belt : Made of special material which guarantees long lasting sturdiness & stability. Synchronous teeth of belt & pinion gives high traction & vibration free movement with optimal panel holding

2 Gluing, Banding & Edge Cutting : Edges in rolls are loaded automatically and cut precisely to size with a cutter

3 End Cutting : Pneumatically operated End cutting unit has solid cutter to guarantee a clean, precision cut on the front and rear edges of the panel

4 Edge Fine Trimming : A) Compact and powerful high frequency motors guarantees best finish on top and bottom edges. B) Unit has copiers which are bearing mounted to ensure smooth panel feed. C) Very easy precision adjustment of trimming cutters by position indicators.

5 Buffing : Unit ensure surfaces to give a perfect polishing effect of the edges

6 Control Panel : Easy accessible user friendly control panel positioned at infeed, for easy and quick operation 0.4 - 3mm Coils-PVC/ABS

7 Radius Trim : For Chamfering of the

10 - 45mm Work Piece Thickness

Panel Corner, manually (Radius function Applicable For Model J-4300R.in Only)

Model No. Work piece thickness range Minimum work piece width Minimum work piece length Edge Banding Thickness for PVC & ABS in coil form Workpiece Feed Fine Trimming motor power Buffing motor power Radius trimming power Air pressure required Working temperature range Glue pot capacity Total power

Unit

J-4300.in J-4300R.in

mm mm mm

10 - 45 100 180

0.4 - 3.0

m/min no / hp no / hp hp kg/cm² °C kg hp

6 2 x 0.5 2 x 0.5 n/a 6 to 7 180 - 200 1 4

6 2 x 0.5 2 x 0.5 0.4 6 to 7 180 - 200 1 4.4

Salient Features : • Technological easy Edge banding solution for entry level work • Workpiece infeed by special belt for smooth feeding • Automatic Edge loading system for rolled edges with pneumatic shear for the coil cut • Easy accessible control panel positioned at machine infeed, for easy & quick operations • Front telescopic support with roller conveyor for bigger work piece • Easy adjustment of trimming & buffing unit. • Low maintenance m/c,easy available cost effective spares, best service support

Auto Edge Banders Auto Conveyor

Gluing

Banding

Edge Cutting

End Cutting & Fine Trimming

Anti adhesion liquid

Salient Features : • Sturdy built heavy-duty machine for entry level mass production work • Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant) for effective pressure on panels • High performance machine with feeding speed 14 m/min gives more production • Innovative pre-melting sensor operated glue tank having glue drop system which consumes less than 50% glue, compare to other Edge banders, which results to increase in profits • No setting required to change thin to thick PVC edge band • Two edge banding pressure rollers actuated by pneumatic cylinders, gives adequate pressure on edge for effective banding • High frequency compact motors sliding on prismatic guide ways for perfect finishing with trouble free performance • Easy accessible, user friendly control panel positioned at machine infeed, for quick operations • All electronic & pneumatic parts are from well known international brands • Very easy to operate & nominal setting required during operation • Low maintenance m/c,easy available cost effective spares, best service support

Buffing

J-4500.in

1 The Feed Track : Robust feed chain & conveyor system with German gearbox gives straight movement & effective pressure on small / big panels

2 Gluing, Banding & Edge Cutting : A) Innovative premelting sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 2 pressure rollers actuated by pneumatic cylinders C) Heavy duty knife with pneumatic pressure cuts the edge banding materials up to 50mm height & 3mm thickness

3 End Cutting & Edge Fine Trimming : A) Compact and powerful high frequency two independent motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight panel

4 Anti Adhesion Liquid : In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

5 Buffing : Independently adjustable buffing wheels, for cleaning & polishing of the panel edges

6 Control Panel : Easy accessible user friendly control panel positioned at machine in-feed, for easy & quick operations

14 mtr/min

0.4 - 3mm Coils-PVC/ABS

10 - 50mm Work Piece Thickness

High feeding speed

Model No. Work piece thickness range Minimum work piece width Minimum work piece length Edge Banding Thickness for PVC & ABS in coil form Workpiece Feed Fine Trimming motor power Buffing motor power Air pressure required Working temperature range Glue pot capacity Total power

Unit

J-4500.in

mm mm mm

10 - 50 100 120

0.4 - 3.0

m/min no / hp no / hp kg/cm² °C kg hp

14 2x1 2 x 0.5 6 to 7 180 - 200 1.5 6.5

Auto Edge Banders Auto Conveyor

Pre Milling

Gluing

Banding

Edge Cutting End Cutting

Fine Trimming

Edge Scraping

Anti adhesion liquid

Buffing 14 mtr/min

J-4700.in

0.4 - 3mm Coils-PVC/ABS

10 - 50mm Work Piece Thickness

High feeding speed

Note : Pre-Milling applies to model J-4700P.in only

Model J-4700P.in with Pre-Milling also available

Salient Features :

• Sturdy built heavy-duty machine to suit Indian working condition for precise application of edge banding material • Robust feed chain & conveyor system with German gear box (with long life synthetics lubricant) for effective pressure on panels • High performance machine with feeding speed of 14 m/min gives more production • Innovative pre-melting sensor operated glue tank having glue drop system which consumes less than 50% glue, compare to other Edge banders, which results to increase in profits • No setting required to change thin to thick PVC edge band • Three edge banding pressure rollers actuated by pneumatic cylinders & gas spring, gives adequate pressure on edge for effective banding • High frequency compact motors sliding on prismatic guide ways for perfect finishing with trouble free performance • Easy accessible, user friendly control panel positioned at machine in-feed, for quick operations • All electronic & pneumatic parts are from well known international brands Schneider & Janatics • Very easy to operate & nominal setting required during operation • Low maintenance m/c, easy available cost effective spares, best service support

1 Pre -Milling (For J-4700P.in) : A) An optimal unit for panel edge Model No. Work piece thickness range Minimum work piece width Minimum work piece length Edge banding thickness for PVC & ABS in coil form Workpiece feed Pre-milling motor power End cutting motor power Fine Trimming motor power Buffing motor power Air pressure required Working temperature range Glue pot capacity Total power

Unit mm mm mm

J-4700.in J-4700P.in 10-50 100 120

10-50 100 120

0.4-3.0

m/min. no/hp no/hp no/hp no/hp Kg/cm² °C Kg hp

14 n/a 2 x 0.5 2x1 2 x 0.5 6 to 7 180-200 1.5 7.5

14 2x2 2 x 0.5 2x1 2 x 0.5 6 to 7 180-200 1.5 11.5

pre-milling with two high frequency compact motors B) Individual pneumatic cylinder prepares perfect panel for gluing C) Smooths the panel for achieving perfect joint line of the edge

2 The Feed Track : Robust feed chain & conveyor system with German gearbox gives straight movement & effective pressure on small / big panels

3 Gluing, Banding & Edge Cutting : A) Innovative pre-melting sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 3 pressure rollers actuated by pneumatic cylinders & gas spring C) Heavy duty knife with pneumatic pressure cuts the edge banding materials up to 50mm height & 3mm thickness

4 End Cutting : Compact and powerful high frequency two independent motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings

5 Edge Fine Trimming : A) Compact and powerful high frequency two motors guarantees best finish on edge B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight panel

6 Edge Scraping & Anti Adhesion Liquid : A) Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the panel B) Unit complete with rotating copiers C) In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

7 Buffing : Independently adjustable buffing wheels, for cleaning & polishing of the panel edges

8 Control Panel : Easy accessible user friendly control panel positioned at machine in-feed, for easy & quick operations

Auto Edge Banders Auto Smart Touch Pre Milling Conveyor PLC ©

J-5100PRc.in

with Pre milling & Round cornering

Gluing

Banding

Edge Cutting End Cutting, Fine Trimming & Round Cornering

Edge Scraping

Anti adhesion liquid

Buffing

14 mtr/min

Machining Examples with the Round cornering Group

SMART TOUCH

0.4 - 3mm Coils-PVC/ABS

High feeding speed

10 - 50mm Work Piece Thickness

Note : Pre-Milling applies to model J-5100PRc.in only

Model J-5100Rc.in© with Round cornering also available

1 Pre -Milling (For J-5100PRc.in©) : A) An optimal unit for panel

banding materials up to 50mm height & 3mm thickness

edge pre-milling with two high frequency compact motors B) Individual pneumatic cylinder prepares perfect panel for gluing C) Smooths the panel for achieving perfect joint line of the edge

4 End Cutting, Fine Trimming & Round Cornerning : A) Compact and powerful high frequency two motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight, chamfered and regular post formed panel

2 The Feed Track : Robust feed chain & conveyor system with German gearbox gives straight movement & effective pressure on small / big panels

5 Edge Scraping & Anti Adhesion Liquid : A) Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the panel B) Unit complete with rotating copiers C) In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

Salient Features : Ÿ Sturdy built heavy-duty machine tp suit Indian working condition for

precise application og edge banding material Ÿ Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant)for effective pressure on panels Ÿ High performance machine with feeding speed 14 m/min gives more production Ÿ Innovative pre-melting sensor operated glue tank having glue drop system which consumes less than 50% glue, compare to other Edge banders, which results to increase in profits Ÿ No setting required to change thin to thick PVC edge band Ÿ Three edge banding pressure rollers actuated by pneumatic cylinders & gas spring, gives adequate pressure on edge for effective banding Ÿ High frequency compact motors sliding on prismatic guide ways for perfect finishing with trouble free performance Ÿ Easy accessible, user friendly Smart Touch PLC control panel positioned at machine infeed, for quick operations Ÿ All electronic & pneumatic parts are from well known international brands Ÿ Very easy to operate & nominal setting required during operation Ÿ Low maintenance m/c,easy available cost effective spares, best service support

Model No. Work piece thickness range Minimum work piece width Minimum work piece length Edge banding thickness for PVC & ABS in coil form Workpiece feed Pre-milling motor power End cutting,Fine Trimming & Round Cornening motor power Buffing motor power Air pressure required Working temperature range Glue pot capacity Total power

Unit

J-5100 Rc.in© J-5100 PRc.in©

mm mm mm mm

10 - 50 90 120 0.4 - 3.0

m/min. no/hp no/hp

14 n/a 2x1

14 2x2 2x1

no/hp Kg/cm² °C Kg hp

2 x 0.5 6 to 7 180 - 200 1.5 6.5

2 x 0.5 6 to 7 180 - 200 1.5 10.5

6 Buffing : Independently adjustable buffing wheels, for cleaning & polishing of the panel edges

7 Control Panel : Easy accessible user friendly Smart Touch PLC control panel positioned at machine in-feed, for easy & quick operations

Auto Edge Banders 14 mtr/min

J-5500PRc.in

Auto Smart Touch Conveyor PLC

SMART TOUCH

Pre Heating

Pre Milling

Gluing

Banding

Edge Cutting

End Cutting

Rough Trimming

Fine Trimming & Round Cornering

Edge Scraping

Anti adhesion Grooving liquid

Buffing

SMART TOUCH

0.4 - 3mm Coils-PVC/ABS

Upto 12mm Wooden Strips

10 - 50mm Work Piece Thickness

High feeding speed

Model with Round cornering J-5500Rc.in also available

Note : Pre-Milling applies to model J-5500PRc.in only

Closed Shutter View >> Machining examples

1 Pre -Heating: Removes moisture from panel for perfect edge bonding

2 Pre -Milling (For J-5500PRc.in) : A) An optimal unit for panel edge 5

pre-milling with two high frequency compact motors B) Individual pneumatic cylinder prepares perfect panel for gluing C) Smooths the panel for achieving perfect joint line of the edge

3 The Feed Track : Robust feed chain & conveyor system with German gearbox gives straight movement & effective pressure on small / big panels

4 Gluing, Banding & Edge Cutting : A) Innovative pre-melting

sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 3 pressure rollers actuated by pneumatic cylinders & gas spring C) Heavy duty knife with pneumatic pressure cuts the PVC/ABS edge banding materials up to 50mm height & 3mm thickness

5 End Cutting : Compact and powerful high frequency two independent motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings

6 Rough Edge Trimming : A) Compact and powerful high frequency two motors guarantees best finish on edge B) Trimmer flat cutter for wooden strip as well as for PVC/ABS, trims the straight edge of panel

7 Fine Trimming & Round Cornering : A) Compact and powerful high frequency two motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight, chamfered and regular post formed panel

8 Edge Scraping & Anti Adhesion Liquid : A) Gives the best finishing touch to the PVC/ABS edges , leaving no trimming marks on the panel B) Unit complete with rotating copiers C) In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

9 Grooving : To make groove on lower panel surface 10 Buffing : Independently adjustable buffing wheels, for cleaning & polishing of the panel edges

11 Control Panel : Easy accessible user friendly Smart Touch PLC control panel positioned at machine in-feed, for easy & quick operations

Auto Edge Banders

J-5500PRc.in Open Shutter View

<< Rear View

Salient Features : Ÿ Sturdy built heavy-duty machine tp suit Indian working

Ÿ Very easy to change over from PVC to Wooden

condition for precise application of edge banding material Ÿ Edging wooden strip up to 12mm Ÿ Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant) for effective pressure on panels Ÿ Pre-heating at infeed fence, to remove moisture from panel Ÿ High performance machine with Dual feeding speed 14 m/min gives more production for PVC/ABS & 7 m/min for wooden strip Ÿ Innovative pre-melting sensor operated glue tank having glue drop system which consumes less than 50% glue, compare to other Edge banders, which results to increase in profits Ÿ No setting required to change thin to thick PVC edge band

Ÿ Three edge banding pressure rollers actuated by

pneumatic cylinders & gas spring, gives adequate pressure on edge for effective banding Ÿ High frequency compact motors sliding on prismatic guide ways for perfect finishing with trouble free performance Ÿ Grooving unit to make groove on lower panel surface Ÿ Easy accessible, user friendly Smart Touch PLC control panel positioned at machine infeed, for quick operations Ÿ All electronic & pneumatic parts are from well known international brands Ÿ Very easy to operate & nominal setting required during operation Ÿ Low maintenance m/c,easy available cost effective spares, best service support

Process Chart comparison details for all Auto Edge Bander Models : Feeding Belt

Auto Conveyor

Smart Touch Wooden Strips upto 12mm PLC

Pre Heating

Pre Milling

End Cutting

Rough Trimming

Fine Trimming

Model No.

Round Cornering

Edge Scraping

Anti adhesion liquid

Grooving

Buffing

Radius Trim (Manual)

SMART TOUCH

Process:

J-4300.in

J-4300R.in

x x

J-4500.in

x x

J-4700.in

x x

J-4700P.in

J-5100PRc.in

x x

J-5500Rc.in

J-5500PRc.in

J-5100Rc.in

Work piece thickness range Minimum work piece width Minimum work piece length Edge banding thickness - for PVC & ABS in coil form - for wooden in strip form Dual work piece feed - For PVC/ABS -For wooden Strip Pre-milling motor power End cutting motor power Rough Trimming motor power Fine Trimming & Round Cornening motor power Grooving motor power Buffing motor power Air pressure required Working temperature range Glue pot capacity Total power

Unit

J-5500Rc.in

J-5500PRc.in

mm mm mm

10 - 50 100 120

mm mm

0.4 - 3.0 up to 12

m/min m/min no/hp no/hp no/hp

14 7 n/a 2x1 2x1

14 7 2x2 2x1 2x1

no/hp

2x1

no/hp no/hp kg/cm² °C kg hp

1x1 2 x 0.5 6 to 7 180 - 200 1.5 11.5

1x1 2 x 0.5 6 to 7 180 - 200 1.5 15.5

Multi Borings J-2102.in

Multi Borings J-2103.in

Double head Multi boring

(Semi Auto)

Triple head Multi boring

(Semi Auto)

Model J-2100.in Single Head Multi Boring also available

Salient Features:

• Semi automatic boring machine equipped with 1 horizontal & 2 rotating vertical boring heads (0-90°) with 21 spindles for executing holes in a line for the wardrobe - side processing.

• Easy setting with quick & precision boring.

1 Horizontal & vertical Boring 2 For vertical boring application. Both heads work parallel vertically

Model No.

Unit

Max. working thickness Max. size of workpiece No. of spindle head No. of spindles per head Min./ Max. center distance between 2 vertical heads Shank diameter of drill Drilling depth

mm mm nos nos mm

Elect. Motor / Total Power

no/hp

mm mm

J-2100.in

J-2102.in

70 70 70 2000 x 640 2000 x 640 3000 x 1220 One Two Three 21 21 21 n/a 392 / 472 200 / 1220 10 10 0 - 50 0 - 50 drill length drill length 70mm 70mm 1x2=2 2x2=4

1 The two vertical heads can slide away

J-2103.in

10 0 - 50 drill length 70mm 3x2=6

on rolling guides from each other. They also rotate by 90° giving more location positioning. Digital counter for adjusting boring depth.

2 Boring depth adjustment can be easy & quick setting of horizontal boring head.

3 The aluminum fence has 4 reference stops that slide on support rollers for smooth positioning. This makes it easy to feed long workpiece.

4 Auxiliary support frame gives better solution for long panels.

Post Form J-2400.in

Spindle Moulder 0

Post Forming Process

J-3400.in

(Auto)

130

360

45° TILT

5000 / 7000

5 hp

9000 RPM

Years

* 5 Years warranty on sliding table.

Routing

Moulding

Rebating

Grooving

Arch Moulding

Tenoning

Full Round Half Round

PLC Based Control Panel As standard feature with capacity of 20 programs

Model No. Sliding table length Sliding table width Spindle diameter Spindle speed Electric motor-3 phase

Unit

J-3400.in

1300 360 30 5000 / 7000 / 9000 5

mm mm rpm hp

Note : The speed of 9000 RPM is advisable for routing work only

3 Model No. Max. length of work piece Min. length of work piece Work piece thickness range Min. work piece width Max. heating temperature Heating element Electric motor - 3 phase

1 Electronic & pneumatic compartments 2 Spl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting 4

3 Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage. 4 Pneumatic Cylinders Panel with heater bar

Unit

J-2400.in

mm/feet mm mm mm degree kW hp

2440 / 8 600 16 - 105 200 200 3 0.5

Salient Features : • 8 pneumatic cylinders for uniform pressure on work-piece through forming rail for better bonding of laminate. • Ground and hard chrome plated heater bar for smooth operation & long life. • Backstops facility provided to support long and odd shape jobs. • It can laminate more than one small board at a time. • Facilities for dry runs and manual runs provided for settings and trials. • Auto post-forming cycle with variable heating time, stop and go time & holding time, can be adjusted to profile. • Drive motor with brakes, to avoid slippage of rotary motion of the heater frame. • Mechanical drive control by limit switch.

Auto Feeder AF-38 (Heavy duty) 1

• 3 Rollers • 8 Speed Setting the available speed is a combination of motor speed (Pole change by switch, R/F) & gear setting. Speed is very important to achieve efficiency & quality of workpiece.

• 1 HP 3 phase motor For auto feeding of workpiece with safety improves production, reduce cost and better finishing with accuracy. 3

1 Clamping for tenoning 2 Routing facility 3 Auto Feeder : (Optional) For auto feeding of workpiece & can be bought any time separately

Hot Press

Cold Press J-50T.in

J-120T1 Single Layer Hot Press

Application • M/c suitable for pressing various types of laminations on composite wood, cork board, fiber board, honeycomb board. • Having various applications for furniture & boards lamination Industry.

Unit

Model No.

J-120T1

J-120T3

Max. Load / Pressure Rating Platen Size

120 / 3.2 120 / 3.2 Ton/kg-cm² 2500 x 1300 x 2500 x 1300 x mm 42 42 One One Numbers Of Layers nos 380 100 Opening between layers mm 6 6 No of Hydraulic Cylinders nos 90 Φ 90 Φ Size of Hydraulic Cylinders mm 18 36 Heating Power kW 1.2 2.2 Hot oil Delivery Pump Power kW 4 4 Hydraulic Pump Power kW 23.2 42.2 Total Power kW

Application • Suitable for pressing & laminating on fibre boards, decorative papers, plywood & other lamination sheets. • Can be used for Particle / MDF / HDF board. Model No.

model : J-120T3 Three Layer Hot Press also available

Max.Load On Work Table Platen Size Max.Platen Opening No of Hydraulic Cylinders Bore Size of Hydraulic Cylinders Installed Power

Unit

J-50T.in

J-100T.in

50 100 Ton mm 2500 x 1300 2500 x 1300 1000 1000 mm 4 2 nos 125 125 mm 5 5 hp

Roller Press J-1200.in

Auto

1 1 Easy accessible mobile control Panel for convenient operations. 2 In-feed & out-feed wide conveyers, for mass production.

motorized

2 Model No.

Unit

mm Maximum Workpiece width Maximum Workpiece thickness mm m/min Workpiece feed 2 kg/cm Air Pressure require hp Total Power

J-1200.in 1360 80 1-7 5 to 7 6.83

Salient Features : • It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywood • It is appropriate for mass production as it is a continuous system • Hard rubber rollers and four heater elements, that ensures perfect fix of laminates on board. • Motorized up / down movement for thickness adjustment. • No waiting period like other press, No limit to the workpiece length, easy to use. • Consumes less energy as compare to other press. • Adjusting roller speed and temperature gives the best results.

VacuumMembrane Press J-1250.in

Vacuum Lamination with high quality high production

J-1100.in

(Compact)

Compact machine with open lid

Most suitable for factories having space constraint

J-1252.in Double Trolley model

Salient Features :

Work table with single side opening for easy loading

2 Centralized control panel for controls & display.

• Used for applying a uniform lamination of PVC, Decorative papers and Veneer till 0.4mm on top surface & borders on flat & designed work piece having smooth shape. • Vacuum abnormity wrapping technology. • Lamination on one sided Prelam MDF / Particle board. • One set of tray minizer with m/c for optimal usage of work tray. • Silicon membrane offered for veneer application on flat surface only. • Short pressing cycles. • 3HP Heavy Duty German Pump.

Model No.

Unit

J-1100.in

J-1102.in

J-1250.in

J-1252.in

J-1100.in (Compact)

J-1250.in (Compact)

No. of working tables no 1 2 1 2 1 1 Work table size ( L x B) mm 2300 x 1100 2300 x 1100 2500 x 1250 2500 x 1250 2300 x 1100 2500 x 1250 50 50 50 50 Max. height of work piece nos 50 50 - 0.1 - 0.1 - 0.1 - 0.1 mpa Vacuum - 0.1 - 0.1 23 23 27 27 hp Total power 28.5 28.5

Easy accessible Control Panel at front, provides convenient operations. ( Applicable to model J-1100.in compact)

CNC Routers 1

J-1325 VT

1 High precision routing tool 2 Separate control cabinet makes operations more convenient 3 Precision vacuum working table : (Optional) For fixing & sure clamping of the workpiece (in VT models)

Rotary attachment (Optional) Model : RT • Rotary attachment is exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legs • Maximum working Diameter 100 mm x Length 1000 mm

J-1325

Art cam Software (optional) : Available on request

Hi-speed Router J-903

Pneumatic

Unit

J-903

Throat clearance

750

Spindle rpm

r/min 8000 / 16000

Guide pin dia.

Shank dia. of cutter

Pneumatic

2.4 / 3

Model No.

Performance features : • Taiwan linear rail with high precision • Heavy ball screw with high accuracy • Digital Signal Processing for control system

Note : Technical quotations available on request : • CNC Routers with higher capacity Spindle • J-1535 / J-2030 CNC Routers

Model No. X-Y-Z axis working area Resolutions Spindle-AirCooling Maximum Speed Max. Cutting Speed Drive motors Command code Collet type & size

Unit mm mm hp/rpm mm/min mm/min

Compatible Software Controls Vacuum Pump-Aircooled Total Power

kw hp

J-1325

J-1325 VT

Spindle actuation Installed power

1300 x 2500 x 200 1300 x 2500 x 200 0.025 0.025 5/18000 5/18000 32000 32000 25000 25000 Stepper Stepper G code G code ER25(12.7,6,3.175mm) ER25(12.7,6,3.175mm) ArtCam /Type3 ArtCam /Type3 Digital Signal Digital Signal Processor(DSP) Processor(DSP) n/a 7.5 11 21

6 & 12.7

Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.

Belt Wide Sander Round-end

J-1300R-RP

Tenoner

Double Head

J-941

Various tenon axis angles :

(Auto)

Due to PLC Programmable device, the movable cutter runs as per data & design. This process is more stable because only cutter is turning during the process.

Unit

Model No.

J-941

mm 140 x 80 mm 430 / 140 mm 80 mm 80 rpm 6700 kW 5.5

Max. quadrate tenoning size Max.horizontal tenoning width Max.tenoning width Max.round tenoning diameter Spindle speed Motor power

Oscillation

Mortiser Unit

Model No.

mm Working width mm Min.working length mm Working thickness m/s Sanding belt speed (front) m/s Sanding belt speed (rear) m/min Feeding speed mm Front roller diameter mm Rear rubber roller diameter shore Hardness of rubber roller kW Main motor power kW Feed belt motor power kW Working Table Motor Power kW Total motor power

J-1300 RP

J-1300 R-RP

40 - 1300 580 mm 2.5 - 80 18 n/a 6 - 45 215 (Rubber) n/a 30 sh 22 4 0.37 26.37

40 - 1300 580 mm 2.5 - 80 22 18 6 - 30 240 (Steel) 215 85 sh 37 + 22 4 0.37 63.37

J-940

(Auto)

R-RP

Pneumatic Clamping for better gripping

Model No.

Dust

DC-21.in (Single Bag)

Collectors

DC-52.in (Double Bag)

Single Line

Rip Saw

J-940

Unit

mm Max. mortise width mm Max. mortise depth degree Tilting of table mm Table stroke rpm Spindle speed kW Motor power

140 90 ± 20° 80 9500 2.2

J-153 Model No. Micron rating of fabric filter bag Air suction capacity Motor-3 ø

Unit

DC 21.in DC 32.in

DC 52.in

DC 72.in

m3/hr hp

1500 2

2200 3

4000 5

6500 7.5

Salient Features : • Statically balanced high speed impellers give vibration free efficient suction. • Available in different sizes, depending on suction capacity • Mounted on base frame with wheels for easy portability.

Model No.

Unit

J-153

mm 85 Max.Working thickness mm 230 Min.working length mm 300 Max.Main Saw Blade Dia. m/min 13.3 - 23.3 Feeding speed kW 0.75 Feeding Motor Power 7.5 Saw Spindle Motor Power kW

PRIMA

India’s No.1 Solid Wood Machinery

pr1ma series

Premium range. High-end features with more precision

n Raised Panel Copy Shaper - Auto

Special design machine for producing raised panel door

All 5 Components of a raise panel door can be produce in less time as compare to other moulder

n Four Side Moulder

Modern Moulders for Width, Thickness & Shape in one pass. Thus Cost Effectively enhancing productivity (with 3 or 4 spindles) By raising & lowering the roller to the required template level, an arched panel or matching sides of door can be produced

Model : J-1540 (A)

n Rebato’Mould (Auto)

Special design machine for Rebating & Moulding in single operation for door frame

Model : J-4230 Increase of profit by reuse of wood

n Three Side Moulder

All spindles are adjustable and their key devices are positioned on front of the machine for convenience.

Model : J-1510(A)

n HDHQ Spindle Moulder

0 112

280

with Sliding Table Heavy duty specially design machine for mass production of Solid wood doors & windows frame. Upto 10 HP 3 Ph capacity motor can be fitted (optional) for heavy work

Model : J-3230

• Separate motor for each spindle to ensure efficient power transmission • Powerful drives for the cutter blocks delivers high torque for heavy duty cutting requirements. • Top feed rollers for easy feeding of work piece with variation in thickness.

Arch moulding fixture with bearing guide Model : J-1504(ST)

PRIMA

pr1ma

series

Glimpse n Teno Mac-S

470

740

of the Range

other than Prima series

n Chain-n-Chisel Mortiser (Pneumatic)

n Chisel Mortiser (Pneumatic)

COMBIPLANERS (18 Models)

SURFACE PLANERS (16 Models)

THICKNESS PLANERS (20 Models)

Model : J-1919

Easy slide movement for accurate tenoning with end cutting unit for perfect tenon length Model : J-1930

MOULDERS (5 Models)

SPE. DESIGN M/CS. (3 Models)

Model : J-1920 BAND SAWS (7 Models)

Door frame mortising

WOOD SAWS (9 Models)

n Drum Sander

JIG SAWS (2 Models)

2 Sanding Drums for coarse and fine sanding in one pass

User friendly Control Panel with variable feed speed

Note : J-1812 (12”) & J-1842 (42”) also available

TENO MAC

SANDERS (3 Models)

TURNING LATHES

BLADE GRINDERS

(6 Models)

(8 Models)

WudPro is the highest selling solid wood working machinery in India. Selling 10 times more than its nearest competitor. Widest range to choose from, with economy of install-operate and maintain. Sturdily built to give long life of productive performance. WudPro m/cs are easily available throughout India in more than 120 cities/centres. JAI is the leader since 50 years now.

All WudPro Series

Model : J-1824 (24”) PRIMA

pr1ma series

High-end features with more precision

CHAIN / CHISEL MORTISERS (4 Models)

High quality mcs, value added features

Sturdily built, Proven performers

Standard Economy range

Modular Furniture

TIPS

Industry specific machinery-packages High-end Office & Kitchen Furniture

Office Furniture

Auto Edge Bander

Given below are the essential m/cs to setup the factory

• Panel Saws are suitable for chip free cutting of the panel board to your required measurement. It cuts all kind of laminated chipboard, MDF, HDF & panels. With top quality sliding carriage for smooth action and lasting accuracy.

Edge Bander

Panel Saw

Auto Edge Bander

Multi Boring

Cold Press

Kitchen Furniture

You will require this m/cs In addition to the m/cs suggested above

Spindle Moulder

Post Form

• Edge Banders are mainly required for producing straight panels. And these advanced-tech heavy-duty machines suit the Indian working condition. Depending on industry specific requirement, select an entry level m/c or mid level auto edge bander to an ultimate high end m/c. It gives precise application of linear or straight edge banding and round cornering for materials like veneer, melamine, PVC or ABS.

Vacuum Membrane Press

SCM is one of the top producers of wood working equipments. Your guarantee of ultimate machine quality and finest wood work possible.

• Beam Saw is good for cutting multiple panels in a single stroke to increase the productivity. It gives higher production out-put faster with excellent cutting. Most useful in making wooden flooring, wooden lining, door frames and photo frames.

• Cold Press has various applications for furniture & boards lamination industry. Its an economical method for pressing various types of laminations on composite wood, cork board, fiber board, honeycomb board.

• Hot Press is suitable for pressing & laminating on fiber boards, decorative papers, plywood & other lamination sheets, particle / MDF / HDF board. Platens designed to have uniform temperature distribution system throughout its surface.

• Post Form is used for curving the laminate on the board edges with various profiles shape, without burning or cracking. Useful in manufacturing Kitchen tops, table tops, shutters, shelves, cabinets & office furniture.

• Four Side Moulder allows you to make molding strips of any conceivable design in a single pass. As it can perform the functions of giving width, thickness and shape faster automatically in single feed/pass. Excellent quality mass production of decor strips for door & window frames, wooden floors etc is thus made cost effective.

• CNC Router makes your industry high-tech at an affordable cost. Steel-Cast structure makes our routers more stable and auto lubrication maintains the m/c much easily. With precision vacuum working table.

High End European Machines European Panel & Wood Process M/cs

• Vacuum Membrane Press is for applying a uniform lamination of PVC, decorative papers and veneer till 0.4 mm on top surface & borders on flat & designed work piece having smooth shape.

• Curvilinear Edge Bander is a worthy addition to any high-end furniture industry. Beside edge banding straight

• Roller Press is appropriate for mass production & it is easy to use for pasting laminates on chipboard & MDF. This m/c consumes less energy than other regular presses. CNC Router

Curvilinear Edge Bander

• Multi Boring is suitable for making knock down furniture & useful for vertical and horizontal drilling to the surface or edge of the work piece. Available in 3 variants; Single Head, Double Head and mass production m/c Triple Head for high-end furniture units.

• Spindle Moulder is used for preparing mouldings & making profiles like bull nose, duck nose, half/full round for post forming. It gives edges to chipboard, MDF panels or boards. It can perform routing, grooving and tenoning as well.

Roller Press

Beam Saw

Specialized Panel - Process M/cs

Turanlar range offers unique feature based m/cs. Turkish Turanlar is known for its technological advancement & innovations

Multi Boring

Post Form

Spindle Moulder

Hot Press

CNC Router

Vacuum Membrane Press

Doors and Windows making

CNC Router

Panel Saw

• Raised Panel Copy Shaper is an automatic special design m/c for producing doors/shutters with raised panel. Suitable for mass production as it performs all 5 components of raised door in significantly less time than any moulder m/c. Vacuum Membrane Press

• Rebato'Mould is an advanced design machine for rebating and moulding in single operation for door frame production. Gives vertical and horizontal circular saw cuts beside special design cutter workability.

Four Side Moulder

Spindle Moulder

• Drum Sander of Prima Series gives high quality sanding work to all your wood surfacing requirements. It has 2 sanding drums for coarse and fine sanding in one pass. Variable feed speed of the job is also possible. Raised Panel Copy Shaper

• Chain-n-Chisel Mortiser m/c is the best in its category any where. With both mortising work possibility of chain and chisel; it gives you any size of mortising including big size doorframe works.

Rebato Mould

• Teno Mac m/cs are joint makers par excellence. Finishing and the strength of any door/window/shutter frame depends on accurate tenoning work. Strong vice clamping, easy sliding and accurate cuts are the hallmark of Teno Mac. Drum Sander

Chain-n-Chisel Mortiser

Teno Mac

Spirit of Excellence