Ppm catalogue 2014 pdf

CELEBR

ATING

Spirit of Excellence Ye a r s

in Panel Processing

Š

Pride of India

also European

CELEBR

©

ATING

Beam Saws

Spirit of Excellence. Energizing JAI’s Growth & Leadership

model :

J-320 MB (manual) Advanced Saw Carriage

ears

An advanced saw carriage with high feed rate driven by rugged wire and guided on hard guide rods that ensures high cutting accuracy.

Y Pride of India World-class panel processing m/cs

©

A uniform holding pneumatic clamping beam ensuring synchronized cylinder actuation at both ends

This is the Euro-precision machinery range built in-house by JAI Industries.

With this POI m/cs, JAI enters the global league of world class manufacturers.

index Beam Saws........................................................... 3 Panel Saws........................................................... 4 to 7 Curvilinear Edge Banders..................................... 8 Edge Trimmers...................................................... 9 Auto Edge Banders............................................... 10 to 15 Multi Borings, CNC Boring & Grooving Center..... 16 to 17 Spindle Moulders................................................... 18 to 19 Post Form & Soft Form.......................................... 20 to 21 Hot Press, Cold Press........................................... 22 Roller Press........................................................... 23 Vacuum Membrane Press..................................... 24 to 25 CNC Routers & High Speed Router...................... 26 to 27 Wide Belt Sander.................................................. 28 Tenoner & Mortiser................................................ 29 Four Side Moulder, Auto copy Shaper, Single Line Rip Saw.............................................. 30 Dust Collectors...................................................... 31

European panel and wood process m/cs

Specialized panel-process m/cs

SCM Group is one of the giant mfg. conglomerate. With 20 factories, 25 subsidiaries and an export of 75%, SCM is one of the top producers of woodworking equipment. SCM is your guarantee of ultimate machine quality and finest wood work possible!

Gujarat, India

Turanlar range offers unique feature based m/cs. Turkish Turanlar is known for its technological advancement and design based innovations. It is exported to 80 countries. Jai Industries, the leader here, is now Turanlar's Indian partner.

●

www.JAIindustries.com

Notes : • Due to continuous product improvement the technical specifications are subject to change without prior information.

• Some accessories shown fitted on the machine may not be part of standard accessories.

2

model : 380mm

Sigma Impact 90 (auto)

90mm

Wincut : The operator interface software is easy to use, it manages m/c programs to reduce the production idle times Drive by rack : It ensures finishing quality and long-life performance

Automatic Aligner : It slides on THK guides ensuring precision on cross-way cut, reducing cutting times

Model No. Capacity Cutting dimensions

Unit

modula

scm

J-320 MB

Sigma Prima 67 Sigma Impact 90 Sigma Impact 110

mm 3250 80 Max. cutting thickness mm Main saw unit mm Max. blade diameter 355 mm Arbor diameter 30 rpm Main saw blade speed 4800 Main blade projection mm 85 Scoring saw unit mm 160 Max. blade diameter mm Arbor diameter 25.4 Scoring saw blade speed rpm 6500 Saw carriage Feed speed m/min 12 / 16 / 21 / 26 Retract speed m/min 24 / 32 / 42 / 52 m/min Pusher Speed -Max. 13 hp Main saw unit, motor hp included in above Scoring saw motor

3300 x 3200 62

3200 x 3200 85

3200 x 3200 105

320 80 4600 67

380 80 3900 90

400 80 3900 110

160 55 6300

200 80 4200

200 80 4200

6 to 30 24 9.5 1.7

6 to 60 27 9.5 2.5

0 to 135 70 20 2.5

3

Panel Saws Pride of India

model :

J-3200.in plus (manual)

0

320

415

Ø 355 x 30 mm Ø 120 x 20 mm

45° TILT

3000 / 4000 5000 RPM

7.5 hp 1 hp

5

Years

Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.

Easy & fast, saw-scoring blades changing.

Also entire saw unit on heavy duty cast-iron trunnion.

The Sturdy frame provides a rigid support for all cutting with telescopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.

Precision sliding table with linear bearing developed with advanced technology with multichamber system for maximum rigidity of the double roller carriage.

Pride of India

model :

J-3200.in (manual)

0

320

360

Ø 355 x 30 mm Ø 120 x 20 mm

45° TILT

3000 / 4000 5000 RPM

Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.

Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.

5 hp 1 hp

Model No. Sliding Table Sliding table length Sliding table width Main Saw Unit Max. diameter saw blade Saw blade speed Tilting of saw blade

5

Precision sliding table made from large section extruded aluminum profile with a closed structure to offer the maximum tensile strength.

The system for carriage is on hardened ground, prism guides, which allows precise, straight cutting.

4

* 5 Years warranty on sliding table.

J-3200.in Plus

J-3200.in

mm mm

3200 415

3200 360

mm 355 x 30 rpm 3000 / 4000 / 5000 degree 90°- 45° (manual) with electronic digital read out mm 102 mm 72 mm Manual hp 7.5

355 x 30 3000 / 4000 / 5000 90° - 45° (manual) with electronic digital read out 102 72 Manual 5

mm 120 x 20 rpm 8500 degree 90°- 45° (manual) with electronic digital read out Up-down movement of scoring blade mm Manual Lateral adjustment scoring blade mm ±3 Max. depth of cut off scoring blade mm 5 Motor for scoring blade hp 1 Approx. net weight kg 800

120 x 20 8500 90°- 45° (manual) with electronic digital read out Manual ±3 5 1 750

Max. cutting depth at 90° Max. cutting depth at 45° Up-down movement of saw blade Motor for saw blade Scoring Saw Unit Max. diameter scoring blade Scoring blade speed Tilting of scoring blade

Years

Unit

Salient Features : • Sturdily built heavy duty m/c that suit Indian working condition for precise cut with burr free cutting • Lifting and tilting of saw unit by hand wheels both on front side for more convenience • Electronic Digital readout of saw unit tilt • Scoring pin with memory reference stop for rapid re-position of the saw to a previous setting • Extra second support for large sheet • Rip fence with fine setting for precise positioning • Made in India with best service support & very economical spares

5

model :

SI-400 Nova (manual)

0

320

360

Ø 400 x 30 mm Ø 120 x 20 mm

45° TILT

3700 RPM

model :

9.5 hp 1.2 hp

SC 4 Elite (manual)

0

320

290

Ø 315 x 30 mm Ø 100 x 20 mm

45° TILT

3800 RPM

5.5 hp(common)

10 YEARS

NEW

GUARANTEE on

Precision Sliding table

NEW

5

Years

Top quality extruded anodized sliding table, sliding on high precision hardened steel quide-ways.

Smooth operation motion guaranteed overtime By the system of sliding bearings running on hardened steel guides using an exclusive method of mechanical fixing.

model : 0

320

330

Ø 400 x 30 mm Ø 120 x 20 mm

scm

minimax

Model No. Unit SI 400 Nova S 400 elite S SC 4 Elite SC 2 Classic 3200 3200 1600 3200 mm Sliding table length 270 360 mm Sliding table width 290 330 Max. dia. / bore - saw blade 305 x 30 400 x 30 mm 315 x 30 400 x 30 Max. dia. / bore - scoring blade mm 80 x 20 120 x 20 100 x 20 120 x 20 Saw blade speed 4000 3700 rpm 3800 4000 Scoring blade speed 7000 8500 rpm 7800 9200 Tilting of saw unit - Manual 90°- 45° 90°- 45° degree 90°- 45° 90°- 45° Motor for saw blade / scoring 9.5 / 1.2 hp 5.5 / 0.75 5.5(common) 4 (common) Approx. net weight 275 750 kg 510 700

model : 0

160

270

Ø 305 x 30 mm Ø 80 x 20 mm

SC 2 Classic (manual)

45° TILT

4000 RPM

4 hp (common)

S 400 elite S (manual)

45° TILT

4000 RPM

5.5 hp 0.75 hp

5

Years

Pneumatic Clamp for Panel Saws : Two models :- PC & PC (Plus) Top quality sliding carriage for smooth action and lasting accuracy.

The carriage is on hardened ground, prism guides for precise straight cutting

6

• A very useful accessory. This pneumatic clamp allows more maneuverability in panel handling, sizing and cutting.

Also quality cuts on irregular Panels or thin work pieces. * 5 Years warranty on sliding table.

• PC (Plus) : 3 step Pneumatic Clamp : This 3 step clamp allows more flexibility for handling small pieces.

NEW

7

Edge Trimmers

Curvilinear Edge Banders Pride of India

model :

J-3000.in (manual)

Wooden strip

Pride of India

model :

J-3003R.in (manual) (Radius Trim)

NEW Improved

End Cutting Edge Trimming

Edge Buffing

Radius Trim

NEW

The pneumatic cutting device can be set to actuate the cut of band for a predefined length using an electronic counter.

Radius Trim For chamfering of the Panel Corner, manually.

The glue pot, glue leveler, wiper, extrusion screw and the heating element all make a bonding system.

Pride of India Common features for both Edge Trimmers :

NEW Improved

Hylum surface working table can be tilted from 0 to 450 & a unique "Swivel Bar Roller system" for guiding & supporting the work piece.

Pride of India

Coil holding capacity

Digital counter meter

Pneumatic cutter

Gluing

model :

Wooden strip

J-2000.in (manual)

NEW Improved

Model No. Unit mm Minimum work piece length mm Work piece thickness range mm Edge Banding Thickness for PVC & ABS in coil form mm Thickness of wooden strips mm Min-Radius for curved Edging m/min Feed speed degree Front table tilt angle kW Heating element kW Electric motor voltage / Ø Power supply

J-3000.in J-2000.in 280 280 10 - 60 10 - 60 0.5 - 3.0 0.5 - 3.0 Up to 3 20 5 to 12 0° - 45° 2 0.37 220V, 1O

Up to 3 20 6 & 12 n/a 2 0.75 415V, 3O

Spindle mechanism for setting trimming cutters and buffing wheels

The most efficient entry-level edge-bander, the panel industry can get in this category. Do all your basic edge-banding work on it with Euro standard features like optimal and consistent glue-spreading, heat bonding and pneumatic edge-cutting.

End Cutting

J-3003.in

Edge Trimming

(manual)

Edge Buffing

Salient Features : • Trimming & Buffing units have linear bearings for precision movements • Lateral adjustment by position indicator for edge trimming thickness 0.4 to 2 mm with 2Rcutter • Workpiece thickness adjustment by position indicator.

Pneumatic end- cutter for excess edge band

Model No. Trimming Work piece thickness range Max.Trimming Thickness Spindle Speed Power Buffing Workpiece Thicknees Range Spindle Speed Power Radius Trimming Power Total power

model :

model :

T-FE 140 (manual)

Unit J-3003.in J-3003R.in mm mm rpm hp

10 - 55 3 12000 0.33

10 - 55 3 12000 0.33

mm rpm hp hp hp

10 - 55 1400 0.5 n/a 0.83

10 - 55 1400 0.5 0.4 1.23

Top Trimming

Bottom Trimming

Model No. Unit T-FE 140 V - Hz 220 - 50 / 60 Electrical level Edge material thickness mm 1-3 mm Board thickness 18 - 40 Total electrical power kW 0.8 Trimming power kW/rpm 2 x 0.37 / 12000

Edge Trimmer (top & bottom trimming for straight & curved panels)

8

9

Auto Edge Banders Pride of India J-4000R.in (auto) (Radius Trim)

model :

Gluing

Edge Cutting

End-Cutting

Trimming

Buffing

Pride of India model : J-4000.in (auto)

Radius Trim (manually)

Gluing

Edge Cutting

End-Cutting

Trimming

Buffing

NEW Improved

NEW

High-Precision panel feed on a friction-free worktable with 6 rollers, by means of a top feeder with high quality toothed timing belt, which gives high traction, linear & vibration free movement with optimal panel holding.

Model No. Unit J-4000.in 11 - 45 Work piece thickness range mm 90 Minimum work piece width mm 180 Minimum work piece length mm 0.4 - 3.0 Edge Banding Thickness for mm PVC & ABS in coil form 6 Workpiece Feed m/min 0.33 Trimming Motor Power hp 11000 Trimming Cutter Speed rpm n/a Radius Trimming Power hp 180 - 200 Working Temperature Range °C 3.08 Total power hp

Radius Trim

model :

Buffing Unit Panel Thickness adjustment with numerical read out

Front telescopic support with Roller Conveyer Anti friction smooth work table surface

10

Salient Features • Automatic Edge loading system for rolled edges with pneumatic shear for the coil cut.

• Powered and automatic edge feeding at work piece infeed.

• Electric control panel positioned on the front side to facilitate its use any working conditions.

• Machine base made of steel is stable and rigid, keeping the adjustments.

• Front telescopic support with roller conveyor for bigger work piece.

• Glue temperature electronic control with digital read out.

• Easy adjustment of trimming & Buffing Units.

J-4000R.in 11 - 45 90 180 0.4 - 3.0 6 0.33 11000 0.4 180 - 200 3.48

J-4700 (auto) Gluing

Edge Cutting

End-Cutting

Trimming

Edge Scraping Buffing

Trimming Unit End Cutting Unit Pressure Unit

NEW

Model No. Unit J-4700 mm 12 - 55 Work piece thickness range mm 80 Minimum work piece width mm 120 Minimum work piece length 0.4 - 3.0 Edge Banding Thickness for mm PVC & ABS in coil form m/min 9 Workpiece Feed kg/cm² 6 to 7 Air Pressure Require Working Temperature Range °C 180 - 200 kW 5.11 Total power

11

Pride of India

model :

J-5100 PRc.in (auto) with Pre milling & Round cornering Salient Features : Ÿ Sturdy built heavy-duty machine to suit Indian working condition for

NEW

precise application of edge banding material with round cornering. Ÿ High performance machine with feeding speed of 14 m/min gives

more production. Very easy to operate & nominal setting required during operation. Ÿ Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant) for effective pressure on small /big panels. Ÿ Specially designed glue tank which consumes less glue. Ÿ Three edge banding pressure rollers actuated by pneumatic cylinders & gas spring, gives adequate pressure on edge for effective banding. Ÿ High frequency Italian motors sliding on prismatic guide ways for perfect finishing with trouble free performance. Ÿ All electronic & pneumatic parts are from well known international brands Schneider & Pneumax (Italy). Ÿ Easy accessible, user friendly PLC touch screen control panel positioned at machine in-feed, for quick operations. Ÿ No setting required to change thin to thick PVC edge band. Ÿ Low maintenance machine, easily available cost effective spares with best service support.

14 mtr/min

0.4 - 3mm Coils-PVC/ABS

10 - 50mm Work Piece Thickness

High feeding speed

Advanced technology & highest features at unbeatable price

Machining Examples with the Round cornering Group

Note : Model with Round cornering J-5100 Rc.in also available

Features :

Process:

Auto Conveyor

PLC

Pre Milling

Gluing

Banding

Edge Cutting Round Corne- Round Corne-ring Top -ring Bottom

Edge Scraping

Anti adhesion liquid

Buffing

J-5100PRc.in

x

J-5100Rc.in

Pre-Milling (Applicable only for J-5100 PRc.in) - An optimal unit for panel edge premilling with two high frequency motors. Individual pneumatic cylinder for perfect preparing panel for gluing.

- Smoothen panel for achieving perfect joint line of the edge.

The feed track

Gluing, banding, edge cutting

Trimming, rounding, cutting

- Robust feed chain & conveyor system with German gearbox gives straight movement & effective pressure on small / big panels.

- A special glue spreading roller provides precise & consistent glue application.

- Perfect adhesion with 3 pressure rollers actuated by pneumatic cylinders & gas spring. Ensuring pressure for effective banding of PVC/ABS strips.

- Heavy duty knife & pneumatic pressure cuts the edge banding materials up to 50 mm height & 3 mm thickness.

- Compact and powerful, it guarantees great finish on edge.

- Trimmer 2R cutter for PVC/ABS, gives perfect rounding on straight, chamfered and regular post formed edges.

- Always the best finishing on all operations, using high frequency motors(12000 rpm) sliding on prismatic guide ways.

Edge scraping

Anti adhesion liquid

Buffing

Control Panel

- Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the job.

- Unit completes with rotating copiers.

In order to prevent glue to adhere on panel, this liquid is sprayed to edge surface of the panel.

Independently adjustable buffing wheels, for cleaning & polishing of the edge.

User friendly PLC touch screen control panel positioned at machine in-feed, for easy & quick operations.

12

Italian Electro Spindles (Motors) -Compact high frequency Italian electro spindles (motors) to generate high power for best quality finishing.

Model No. Work piece thickness range Minimum work piece width Minimum work piece length Edge Banding thickness of rolled edges Workpiece feed Premilling motor power Trimming motor power Buffing motor power Air pressure required Working temperature range Glue pot capacity Total power

Unit mm mm mm mm m/min. no/hp no/hp no/hp kg/cm² °C kg hp

J-5100 Rc.in J-5100 PRc.in 10 - 50 10 - 50 90 90 90 90 0.4 - 3.0 0.4 - 3.0 14 n/a 2x1 2 x 0.5 6 to 7 180 - 200 1.5 7.5

14 2x2 2x1 2 x 0.5 6 to 7 180 - 200 1.5 11.5

13

model :

Olimpic K-230 (auto)

Olimpic K-400 ER1 / K-400T-ER1 (auto)

model :

Panel Movement System : With 'Megaline' feed belt SCM patented design for a perfect finish, long-lasting sturdiness and stability. External high-adherence polyurethane layer for an optimal panel holding. High traction, linear and vibration free movement thanks to the synchronous teeth of belt and pinion. No maintenance.

‘Round 1’ Rounding Unit : Automatic rounding of front & rear edges angle of straight or Postformed panels • High frequency motor • Front and Vertical copying device for an accurate positioning with reference to the working point • Complete with Diamond cutter with radius (R=2)

‘K-2’ End Cutting Unit : (with Radius function) Cut and ‘Radius’ in a Single Operation.

Automatic and error free cut of thick edge with two blades system that allows the solid wood straight cut and the chamfering of the thin edge.

Model No. Work piece thickness range Min. work piece width Min work piece length -Coil/Strip Edge Banding Thickness of rolled edges Edge Banding Thickness of wooden strip edges Workpiece Feed Premilling Motor Power Working Temperature Range Total power Process:

PreMilling

Gluing

Edge Cutting

End Cutting

End Cutting

Edge Round Round Edge Trimming Cornering-1 Cornering-2 Scraping

Unit mm mm mm mm

K 400 ER 1 K 400T ER 1 K 600 ER 2 K 600T ERL 8 - 60 8 - 60 8 - 60 8 - 60 100 100 100 100 180 / 220 180 / 220 140 / 220 140 / 220 0.4 - 3.0 0.4 - 3.0 0.4 - 3.0 0.4 - 3.0

mm

up to 6

m/min 11 & 13 no/kW °C 180 - 200 kW 6.26

up to 6

up to 8

up to 8

11 & 13 2 x 1.8 180 - 200 9.86

11 & 16 180 - 200 6.91

11 & 16 2 x 1.8 180 - 200 10.51

Orion 110 Control System : (Supplied as a standard feature on the entire range) • Basic and intuitive for error-free machining • Memory capacity up to 60 working programs • Large characters for easy reading

Buffing

ME-20 K-230

model :

K-230 Radius

Olimpic K-600 ER2 / K-600T-ERL (auto)

K-230T Radius K-400 ER1 K-400T ER1 K-600 ER2 K-600T ERL

model :

ME-20 (auto)

NEW Improved

Trimming Unit

Trimmer unit adjustment is easy thanks to the precision numeric indicators. minimax Model No.

0.4 - 5mm Wooden Strips

14

scm

K-230 K-230T ME 20 K-230 with Radius with Radius 8 - 50 8 - 50 8 - 50 12 - 50 100 100 100 65 160 / 220 160 / 220 160 / 220 180 0.4 - 3.0 0.4 - 3.0 0.4 - 2.0 0.4 - 3.0

Unit mm Work piece thickness range mm Min. work piece width Min work piece length -Coil/Strip mm mm Edge Banding Thickness of rolled edges mm Edge Banding Thickness of up to 3 up to 5 wooden strip edges m/min Workpiece Feed 9 6 no/kW Premilling Motor Power °C 180 - 200 180 - 200 Working Temperature Range kW Total power 0 4.11 2.38

up to 3

up to 3

9 180 - 200 4.31

9 2 x 1.8 180 - 200 7.91

Glue Pot Unit, Edge Loading and Pressing System : Teflon-coated hot melt glue pot allows easy glue replace-ment. Optimal edge gluing with special glue spreading roller, for consistent gluing on all materials. Auto edge-loading for strips and rolled edges (max. 3 mm) with shear device.

Rounding Unit : Incomparable productivity and quality with 2 motors technology. Auto-trimming and rounding of edge angles without stopping the workpiece.

Trimming / Rounding of post/soft formed panels using up to 3 mm PVC/ABS applied on straight sides. Rounding in one single pass (each side) without manual intervention.

15

Multi Borings

Pride of India

model : J-2102.in Double head Multi boring

Pride of India

NEW

model :

J-2103.in Triple head Multi boring

Salient Features: • Semi automatic boring machine equipped with 1 horizontal & 2 rotating vertical boring heads (0-90°) with 21 spindles for executing holes in a line for the wardrobe side processing.

• Easy setting with quick & precision boring.

NEW

Also available : J-2100.in Single Head Multi Boring

Horizontal & vertical Boring

For vertical boring application.

Both heads work parallel vertically

Unit Model No. mm Max. working thickness mm Max. size of workpiece nos No. of spindle head nos No. of spindles per head Min./ Max. center distance mm between 2 vertical heads Shank diameter of drill mm Drilling depth mm Elect. Motor / Total Power no/hp

J-2100.in

J-2102.in

70 2000 x 640 One 21 n/a

70 2000 x 640 Two 21 392 / 472

J-2103.in 70 3000 x 1220 Three 21 200 / 1220

10 0 - 50

10 0 - 50

10 0 - 50

1x2=2

2x2=4

3x2=6

drill length-70mm drill length-70mm drill length-70mm

CNC Boring & Grooving Center model : Advance

21 Single head Multi boring

Model No. Working table size ( L x B ) Panel length range Panel thickness range / width range Number of spindle head Center distance between each spindle Max.height of horizontal boring operation Shank diameter of drill Electric motor-3 phase

16

Unit Advance 21 mm 905 x 372 x 900 mm 3000 mm 10 to 85 / 833 no One mm 32 60 mm 10 mm 1.8 kW

model :

Cyflex H-800

The two vertical heads can slide away on rolling guides from each other. They also rotate by 90° giving more location positioning. Digital counter for adjusting boring depth.

The aluminum fence has 4 reference stops that slide on support rollers for smooth positioning. This makes it easy to feed long workpiece.

Auxiliary support frame gives better solution for long panels.

Boring depth adjustment can be easy & quick setting of horizontal boring head.

CNC Boring & Grooving Center

model :

Cyflex F-900 PRO BR

(with Routing)

Model No. Unit Max./ Min. panel length mm Max./ Min. panel width mm Max. / Min.panel thickness mm Max. X / Y axis stroke m/min Vertical spindles no Horizontal spindles no Spindles motor power kW / hp Electro Spindle power/rpm kW / hp

Cyflex F-900 Pro BR Cyflex F-900 Pro Cyflex H-800 3050 / 200 3050 / 200 3000 / 150 800 / 90 900 / 70 900 / 70 60 / 10 50 / 10 60 / 10 18 40 40 8 (5X-3Y) 12 (7X-5Y) 12 (7X-5Y) 2+2 (X), 2(Y) 2+2 (X), 2(Y) 2+2 (X), 2(Y) 2, 2 (3) 2, 2 (3) 2, 2 (3) n/a n/a 5.5 (7.5) / 18000

17

Spindle Moulders Pride of India

model :

model : T55W elite S Moulding

J-3400.in Routing

Moulding

Rebating

Grooving

Arch Moulding

Tenoning

Spindle Tilt

Rebating

Grooving

Tenoning Spindle Tilt Full Round Half Round

Full Round Half Round

NEW Improved Adjustable fence with micro metric adjustment complete with vertical and horizontal process. model :

Moulding

Rebating

Grooving

T45W classic

Tenoning Spindle Tilt Full Round Half Round

Model No. Sliding table length Sliding table width Spindle diameter Spindle speed

Unit J-3400.in mm 1300 mm 315 mm 30 rpm 5000 / 7000 / 9000 Electric motor-3 phase hp 5

Both

NEW

Note : The speed of 9000 RPM is advisable for routing work only

Model No. Unit T55 W Elite S T 45 W Classic 1000 x 270 1200 x 330 Sliding table dimensions (L x B) mm mm Spindle diameter 30 30 mm Max.spindle working length 100 125 rpm 3500 / 6000 / 3500 / 7000 / Spindle speed 10000 8000 / 10000 kW Power 4 5

model :

Auto Feeder : (Optional) For auto feeding of workpiece & can be bought any time separately

T-FC 196 (Through feed - auto)

Through-feed spindle moulders : It allows you to mould edge profiles on the chip board or MDF board panel directly. The range has other higher capacity, high-end feature models

Process: T-FC 180 T-FC 196

Auto Speed Conveyor Spindle- 1 Spindle- 2 Grooving Adjustment

x x

x

T-FC 198

AF-38 (Heavy duty) Auto Feeder

18

• 3 Rollers • 8 Speed

• 1HP 3 phase motor

Setting the available speed is a combination of motor speed (Pole change by switch,R/F) & gear setting. Speed is very important to achieve effeciency & quality of workpiece.

For auto feeding of workpiece with safety Improves production, reduce cost and better finishing with accuracy.

Model No.

Unit T-FC 180 T-FC 196 T-FC 198 Electrical level (V - Hz) mm 400 - 50 400 - 50 400 - 50 mm 10 - 50 10 - 50 10 - 50 Board thickness m/min 2 - 11 2 - 11 2 - 11 Speed mm Ø 30 Ø 30 Ø 30 Spindle dimension rpm 6000 6000 6000 Cutter speed 10 6 4.75 kW Total electrical power 2x4 4 4 Spindle motor kW 1.1 1.1 Grooving motor kW

19

Post Form Pride of India

model : model :

T-PF 280 Throughfeed (auto)

J-2400.in (auto) Auto Conveyor

Infrared Heaters

Infrared Heaters

Trimming Triple Prof-ile Cartridge

Grooving

Buffing Buffing

Speed Speed Adjustment Adjustment

This m/c can take work piece with 60mm thickness max. and tackles all kind of laminates up to 1.00 mm. Adjust conveyor speed & temperature for best results.

Profiles :

Material is softened by heater group and then silicon rollers wrap it around the edge profile High frequency milling cleans the excesses of laminate during 900 postforming process Vertical/horizontal grooving is done by grooving saw during 1800 postforming process

For Manufacturing

Triple cartridge group can handle 3 different profiles together

Kitchen Tops Desk Tops Table Tops Shutters Cabinets Shelves Cupboards Office Furniture etc.

T-PF 190 Throughfeed (auto)

model :

Auto Conveyor

Model No. Electrical level Laminate thickness Laminate height Speed Trimming motor Grooving motor Buffing motor Total electrical power

PLC Based Control Panel As standard feature with capacity of 20 programs

Electronic & pneumatic compartments

Spl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting

Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage.

Unit J-2400.in Model No. Max. length of work piece mm/feet 2440 / 8 600 Min. length of work piece mm 16 - 105 Work piece thickness range mm 200 Min. work piece width mm 200 Max. heating temperature degree 3 Heating element kW 0.5 Electric motor - 3 phase hp

Pneumatic Cylinders Panel with heater bar

20

Salient Features : • 8 pneumatic cylinders for uniform pressure on workpiece through forming rail for better bonding of laminate.

• Ground and hard chrome plated heater bar for smooth operation & long life.

• Backstops facility provided to support long and odd shape jobs.

• It can laminate more than one small board at a time.

• Facilities for dry runs and manual runs provided for settings and trials.

• Auto post-forming cycle with variable heating time, stop and go time & holding time, can be adjusted to profile.

• Drive motor with brakes, to avoid slippage of rotary motion of the heater frame.

• Mechanical drive control by limit switch.

Unit T-PF 190 T-PF 280 V - Hz 400 - 50 400 - 50 1 1 mm 70 70 mm 2-8 2-8 m/min kW/rpm 0.55 / 11000 0.37 / 12000 0.55 kW 0.18 kW 5.5 7.25 kW

Heating Element

Heating Element

Single Profile Trimming Cartridge

Speed Adjustment

CT: Extra Profile cartridge available to save the setting time (optional)

Soft Form model :

T-SF 161-G Throughfeed (auto)

Auto Conveyor

Hot Air Blower -1

Hot Air Blower -2

Edge Cutting

Triple Prof-ile Cartridge

Trimming

Scraping

Buffing

Speed Adjustment

Profiles :

The m/c applies the soft bands on the profile edges. Soft forming band must be pre-glue. It is equiped with hot air blower, profile cartridge, guillotine unit, trimming & scraping unit.

Unit T-SF 161-G Model No. V - Hz Electrical level 400 - 50 0.4 - 1 Banding material thickness mm 60 mm Banding material height 6.5 m/min Speed 8 kW Total electrical power kW/rpm 2 x 0.37 / 12000 Trimming power 2 x 2600 watt Hot air blower

Specially shaped curved and grooved profile edges need soft-banding.

21

Hot Press

Roller Press Pride of India

J-100T1 Single Layer Hot Press

model :

model :

J-1200.in

(auto)

motorized

NEW Improved Unit Model No. mm Maximum Workpiece width Maximum Workpiece thickness mm m/min Workpiece feed kg/cm2 Air Pressure require hp Total Power

J-1200.in 1360 80 1-7 5 to 7 6.83

J-100T3 Three Layer Hot Press

model :

also available

Unit J-100T1 J-100T3 Model No. Max. Load / Pressure Rating Ton/kg-cm² 100 / 3.1 100 / 3.1 2500 x 1300 x 42 2500 x 1300 x 42 Platen Size mm One Three Numbers Of Layers nos 380 100 Opening between layers mm 6 6 No of Hydraulic Cylinders nos 85 Ø 85 Ø Size of Hydraulic Cylinders mm 18 27 Heating Power kW 2 3 Hot oil Delivery Pump Power hp 5 5 Hydraulic Pump Power hp

Control Panel

Cold Press

model :

Easy accessible mobile control Panel for convenient operations.

J-50T

NEW Improved

In-feed & out-feed wide conveyers, for mass production.

Salient Features : It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywood It is appropriate for mass production as it is a continuous system Hard rubber rollers and four heater elements, that ensures perfect fix of laminates on board.

Motorized up / down movement for thickness adjustment.

No waiting period like other press, No limit to the workpiece length, easy to use.

Consumes less energy as compare to other press.

Adjusting roller speed and temperature gives the best results.

Control Panel model :

T-RP 135 Throughfeed (auto)

Application • M/c suitable for pressing various types of laminations on composite wood, cork board, fiber board, honeycomb board.

• Having various applications for furniture & boards lamination Industry.

Unit Model No. Max.Load On Work Table Ton Platen Size mm Max.Platen Opening mm No of Hydraulic Cylinders nos Bore Size of Hydraulic Cylinders mm Installed Power hp

22

J-50T J-80T J-100T J-200T 50 80 100 200 2500 x 1300 2500 x 1300 2500 x 1300 2500 x 1300 1000 1000 1000 1000 4 4 2 2 160 125 150 125 7.5 5 5 5

Model No. Unit T-RP 135 Maximum Workpiece width 1360 mm 80 Maximum Workpiece thickness mm Workpiece feed m/min 2 - 6.5 Air Pressure require kg/cm2 5 to 7 2.37 Total Power kW

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Vacuum Membrane Press Pride of India

model :

J-1100.in (Compact)

NEW

Compact machine with open lid >> J-1100.in (Compact) no No. of working tables 1 Work table size ( L x B) mm 2300 x 1100 Max. height of work piece nos 50 mpa Vacuum - 0.1 hp Total power 24.3

Model No.

*

with high quality high production

model :

Most suitable for factories having space constraint

Easy accessible Control Panel at front, provides convenient operations.

Vacuum Lamination

Pride of India

Unit

Salient Features : • Used for applying a uniform lamination of PVC, Decorative papers and Veneer till .4mm on top surface & borders on flat & designed work piece having smooth shape.

• Vacuum abnormity wrapping technology.

• Lamination on one sided Prelam MDF / Particle board.

• One set of tray minizer with m/c for optimal usage of work tray.

• Silicon membrane offered for veneer application on flat surface only.

• Short pressing cycles.

J-1102.in Pride of India

model :

J-1100.in

Work Table Work table with single side opening for easy loading

Control Panel Centralized control panel for controls & display.

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Model No. No. of working tables Work table size ( L x B) Max. height of work piece Vacuum Total power

J-1102.in J-1250.in J-1252.in Unit J-1100.in nos 1 2 1 2 mm 2300 x 1100 2300 x 1100 2500 x 1250 2500 x 1250 mm 50 50 50 50 mpa - 0.1 - 0.1 - 0.1 - 0.1 hp 22 22 26 26

25

CNC Routers model :

J-1325 VT (A)

Precision vacuum working table : (optional) For fixing and sure clamping of the workpiece (In VT Models)

Rotary attachment for all Modula CNC Routers (Optional)

model :

J-1060

Model : RT • Rotary attachment is exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legs • Maximum working Diameter 100 mm x Length 1000 mm

Model No. J-1060 J-1325 (A) Unit X-Y-Z axis working area mm 600 x 1000 x 120 1300 x 2500 x 200 mm 0.025 0.025 Resolutions Spindle 2 HP, Water cooling, 5 HP, Air cooling, 24000 rpm 18000 rpm Drive motors Stepper Stepper Command code G Code G code Collet type & size ER11 (6, 3.175) ER25 (12.7, 6, 3.175) Software Type 3 Type 3 Digital signal Controls Digital signal processor 0501 processor 0501

Note : Technical quotations available on request for below machines: * CNC Routers with higher capacity Spindle * J-1535 / J-2030 CNC Routers * 4 / 6 Head CNC Routers * CNC Routers with Auto Tool Changer (ATC)

model :

Model No. Throat clearance Spindle rpm Guide pin dia.

Shank dia. of cutter Spindle actuation Installed power

26

J-903 (Pneumatic)

J-903 Unit 750 mm r/min 8000 / 16000 6 & 12.7 mm 12 mm Pneumatic 2.4 / 3 kW

Performance features : • Taiwan linear rail with high precision • Heavy ball screw with high accuracy • Digital Signal Processing for control system.

Note : (AI) models with Italian Air-cooled spindle also available at extra cost.

Separate control cabinet makes operations more convenient

< Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.

CNC Routing & Boring Centre model :

Pratix S 15

The entry level machine for nesting operations

Boring Head & 6.6 kW (9 hp) Electro Spindle

Linear tool changer for tools & heads Note : Various Models of SCM CNC Routers & Boring Centers are available. Detailed Technical Quotation on request

27

Wide Belt Sander

model :

Tenoner & Mortiser

Sandya S600 RCS 135

model :

The Sandya S 600 is versatile. The wide range of options and accessories available means that the m/c can be customized to virtually any production requirements.

NEW

On the “CS” combined unit, for example, the roller and the pad can be used separately. the graphite coated sheet is screwed to a removable bar to make changeover quick and easy.

scm

Model No. Working width Min.working length

Various tenon axis angles :

modula

Sandya S600 RCS 135 J-1300 RP J-1300 R-RP 40 - 1300 40 - 1300 1350 580 mm 580 mm 140mm (1st) 420mm (2nd) 2.5 - 80 Working thickness mm 2.5 - 80 4 - 170 22 Sanding belt speed (front) m/s 18 16 18 Sanding belt speed (rear) m/s n/a 8 / 16 (2 speed) 6 - 30 Feeding speed m/min 6 - 45 4.5 - 9 37 + 22 Main motor power kW 22 15 4 Feed belt motor power kW 4 0.75 0.37 Working Table Motor Power kW 0.37 0.19 63.37 Total motor power kW 26.37 15.94 Front roller diameter mm 215 (Rubber) 240 (Steel) 140 (steel) 215 Rear rubber roller diameter mm n/a 160 85 sh Hardness of rubber roller shore 30 sh 45 sh (second)

model :

J-1300R-RP

J-941 Round-end Tenoner (auto)

Unit mm mm

Model No. Max. quadrate tenoning size Max.horizontal tenoning width Max.tenoning width Max.round tenoning diameter Spindle speed Motor power

Unit J-941 mm 140 x 80 mm 430 / 140 80 mm 80 mm 6700 rpm 5.5 kW

Due to PLC Programmable device, the movable cutter runs as per data & design. The processing more stable due to only cutter is turning.

J-940 Oscillation Mortiser (auto)

model :

Double Head Wide Belt Sander

NEW

NEW

Pneumatic Clamping for better gripping

RP

R-RP

28

* Wide Belt Sander for Lacquered Panel also available

Model No. Unit J-940 140 Max. mortise width mm 90 Max. mortise depth mm degree ± 20° Tilting of table 80 mm Table stroke 9500 rpm Spindle speed 2.2 kW Motor power

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Four Side Moulder

Dust Collectors model :

model :

DC-21 (Single Bag)

model :

DC-32 (Double Bag)

model :

DC-74 (Four Bag)

J-4423

3600 Profiling to universal spindle. Easy to control for rise and fall

Feed rollers are driven through gearboxes to give smooth feed of components.

Salient Features : • For making wooden floor, door/photo frames, wooden linings etc.

• Available in different configurations i.e. 4/5/6/ & with universal spindles • Separate motor for each spindle to ensure efficient power transmission.

• Digital read out of spindle positions.

• Adjustable feed speed.

• Hard chrome plated durable work table • Bottom driven bed rollers for increased feeding performance.

Salient Features : • Statically balanced high speed impellers give vibration free efficient suction.

• Available in different sizes, depending on suction capacity • Mounted on base frame with wheels for easy portability.

Model No. Unit DC 21 DC 31 DC 32 DC 42 DC 52 DC 74 30 30 30 30 30 30 Micron rating of fabric filter bag 3 Air suction capacity m /hr 1500 2200 2200 3000 4000 6500 Motor-3 ø hp 2 3 3 4 5 7.5

Launching India’s Best

pr1ma series

Premium range. High-end features with more precision

model : J-153 WudPro is the highest selling solid wood working machinery in India. Selling 10 times more than its nearest competitor, it has all the m/cs a workshop need. With widest range of m/cs and models, economy of install-operate and maintain, sturdily built to give long life of productive performance.

NEW

The m/cs are available in 4 different series, based on their engineering built, features, performance and budget options. The most premium of them 'Prima' is launched recently. These m/cs are easily available through-out India in more than 120 cities/centres. JAI is the leader since 50 years now. JAI WudPro is the first choice of this nation.

COMBI PLANERS

Note : Technical specifications available on request

30

Model No. Unit J-153 mm 85 Max.Working thickness mm 230 Min.working length 300 Max.Main Saw Blade Dia. mm m/min 13.3 - 23.3 Feeding speed kW 0.75 Feeding Motor Power 7.5 Saw Spindle Motor Power kW

SURFACE PLANERS

• Combiplaners • Surface Planers • Thickness Planers • Moulders • Spe. Design m/cs • Wood saws • Sanders • Mortisers • Tenomac • Other m/cs

THICKNESS PLANERS

European Solid Wood m/cs

31

©

Spirit of Excellence

India’s Best > India’s Biggest

The partner in growth for the whole wood-work and panel-process industry JAI industries has grown multifold over its journey of 50 years. It has proved to be the most innovative and happening player in this field, always launching new machines, expanding manufacturing facilities & marketing networks, making everything customer oriented. Thus growing the whole industry along with its own growth.

JAI has incomparable manufacturing muscles & peoplepower. A total 250,000 sq. ft. of mfg. floor, staff strength of 550 people, ensure best quality of m/cs always. Reflected in total installation number of 350,000 m/cs!

The work culture at JAI is professional management and personal / friendly rapport. There is a full fledge services department committed to complete customer satisfaction on sales-service & spares support. JAI has established the biggest network of business partners nationwide.

www.JAIindustries.com

Rev. 01 01 14

Dedicated Customer Service manavmedia.com

For the Panel industry, JAI created special outlets, called "International Pan'wood MachineMall" that provide exclusive experience to its customers. The central hub "PanWood Grand" located at Ahmedabad, is Asia's biggest such machinemall, measuring 25,000 sq.ft.