SANY PAVERS
QUALITY CHANGES THE WORLD
M Hunan Sany Road Machinery Co., Ltd Sany Industrial Town, Changsha Economic and Technological Development Zone, Hunan, China Zip Code: 410100 Tel: 0086(0)731-84031888
Fax: 0086(0)731-84031888
Post Sales Service Hotline: 4008879318 Complaints Email: Sanyservice@sany.com.cn
Dealer Information
Due to technological improvement, technical specifications may change without prior notification. Machines in pictures may include attachments. All rights are retained by Sany Heavy Industry. No content of this catalogue may be copied for any purpose without the prior written permission from Sany Heavy Industry. ŠPrinted in China Version of July 2014
www.sany.com.cn
www.sany.com.cn
QUALITY CHANCES THE WORLD
LEADING BRAND IN CHINA WITH WORLD CLASS QUALITY
Contents P03
SANY ROAD MACHINERY
P05
SANY SMP SREIES OF PAVER
P09 The company won "Number One Brand for Asphalt Pavers in China" in 2011 Asphalt sales ranked number one in China for 5 consecutive years
SANY SAP SERIES HIGH GRADE ASPHALT PAVER
P13
SANY SAP98T TIRE PAVER
P15
LEAN MANUFACTURING
P17
TEST SYSTEM
P19
CASES
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SANY PAVERS
QUALITY CHANCES THE WORLD
SANY ROAD MACHINERY Hunan Sany Road Machinery Co., Ltd, a subsidiary of Sany Heavy Industry, is one of the largest wholeset road machinery suppliers in China. Its products portfolios inlcude six product series: the asphalt paver series, the roller series, the asphalt mixing equipment series, the motor grader series, the cold planer series, and the casting-style alsphalt paving equipment series. With its motto of "Quality changes the world," and the mission of "Creating Max. value for customers," the company has set up the Sany Road Machinery Research Institute in the US and the Sany Road Machinery Research Institute in Germany. Its products imbody the most cutting-edge technologies in the world. Among them, the heavy-duty motor graders designed in America and the tandem drum compactors designed in Germany are the best of the best in the world. Its asphalt pavers and asphalt batching plants have had the largest market share in China for five years in a row and have been sold to over 60 countries as China's number one brand. The company's eco-friendly and energy-saving asphalt batching plants, dubbed the "green asphalt plants," are industry-leading products in environment conservation. Its casting-style asphalt paving equipment will make history in road building. For construction of highways, airports and higher-grade roads in cities and the global market, we provide our customers with whole-set road-building equipment and seral solutions. We have built a truly exceptional service system to rid our customers of any worries or concerns. We have been voted the first place for three consecutive years in a national customer satisfaction survey conducted by the China Quality Association, which shows how much confidence our customers have put on us. We make roadbuilding machinery for China and the world. We will strive non-stop to contribute to global economic development and road building.
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SANY PAVERS 三一摊铺机
SANY PAVERS
QUALITY CHANCES THE WORLD
SANY SMP SREIES OF PAVER
EFFICIENCY Outstanding paving capacity -- 10% more productive than other brands in the industry.
MULTI-FUNCTION WITH VERSATILE PAVING ABILITY
Excellent radiation -- Non-stop 24-hour work with heavy load and 50 degree Celsius working environment.
A perfect combination of asphalt and cement-stabilized layer meet the needs of working with high compactness stabilized soil and asphalt. Anti-segregation technology -- the large diameter and big-pitch spiral design and falling material flow detention design can easily meet the demands of all grades of mixtures and road surfaces. Remote program updating and monitoring -- providing the most in-time technical updating and service support. Convenient, easy-access maintenance design, fast maintenance and repairs.
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QUALITY CHANCES THE WORLD
TECHNICAL PARAMETER SMP Series Multi-function Asphalt Paver Technical Parameters Model Engine Model Rated Power of Engine (Kw) Rated Rotating Speed of Engine (rpm)
SMP198C
Configuration
standard
Optional
BF6M1013EC
Engine
EU II
EU III
149
Cleansing Device
Mannual
Electrical
Levelling System
SANY (Control+Sensor）
MOBA (Control+Sensor）
\
\
Truck Dump Command System
\
\
High Altitude Config.
Config.
standard
Optional
Remarks
Heating Mode
Gas-Heated
Electric Heated
Vibration Mechanism
\
Single Viberation
Vibration Mechanism
Single Tamper
Double Tampers
2000
Paving Power (t/h)
900
Max. Paving Thickness （cm)
35
Paving Speed (m/min)
16
Max. Travel Speed (Km/h)
3
Auger blade (mm) Hopper Capacity (m3)
Paver
SMP198C
Miscellaneous
Screed
(Φ480、Φ400)/350 8.5 SF250 (Basice Width 2.5m)
Screed Options
SMP Series Multi-function Asphalt Paver Basic Specs and Options
SF250 Bolton Screed
SE570 ( Basice Width 3-5.7m, Mechanical Extention up to 9m)
Length
2.5m
SE470 ( Basice Width 2.5-4.7m, Mechanical Extention up to 8m)
Vibration Mechanism
SE570 Extensive Screed
Length
Vibration Mechanism
SE470 Extensive Screed
Length
\
5.7m (3~5.7m, Stepless Extention)
\
4.7m (2.5~4.7m, Stepless Extention)
Attachment
7.5m
10m Screed
6.5m
9m Screed
5.5m
8m Screed
3.5m
6m Screed
Single Viberation 3.3m
9m Screed
2m
7.7m Screed
1.3m
7m Screed
Single Viberation 3.3m
8m Screed
2m
6.7m Screed 6m Screed
L, 6780 (With SF250) 7200 (With SE570/470)
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QUALITY CHANCES THE WORLD
SANY SAP SERIES HIGH GRADE ASPHALT PAVER EXCELLENT PAVING PERFORMANCE High strength screed -- strongest rigid design in the industry, adopting frame structure and double-layer antitwisting beam design, producing more even and stable work Anti-segregation technology in material conveying and distribution -- full proportion material conveying and distribution control, matched with pump - motor fuzzy control, can realize prediction of material supplying trends, improvement of stability of material supply and reliability of system, and dramatically improve its adaptability to the paving materials. Temperature-controlled heating technology -- auto temperature control and constant temperature heating technology can help prevent quality problems resulting from waiting for materials during work, leading to perfect surface work effect. Remote program updating and monitoring -- providing the most in-time technical updating and service support.
STABLE AND RELIABLE Electric wires harnessed with automobile standards -- thoroughly preventing loose wires, poor contact and line faults. Excellent radiation modes -- Non-stop 24-hour work with heavy load and 50 degree Celsius working environment.
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QUALITY CHANCES THE WORLD
TECHNICAL PARAMETER SAP Series High Grade Asphalt Paver Basic Configuration and Options
SAP Series High Grade Asphalt Paver Technical Parameters Model Engine Model
SAP128C Cummins QSB4.5
Rated Power of Engine (Kw)
SAP248C BF6M1013FC
97
183
Rated Rotating Speed of Engine (rpm)
2200
2000
Paving Power (t/h)
450
1100
Max. Paving Thickness（cm)
30
35
Paving Speed (m/min)
32.5
24
Max. Travel Speed (Km/h)
4.3
4.5
Φ360/280
(Φ480、Φ400)/350
Auger blade (mm) Hopper Capacity (m3) Screed Options
Paver
5
8.5
SF200
SF250
SE370
SE570
SAP128C
Configuration
standard
Optional
Attachment
Engine Cleansing Device Self-Balancing
EU III Mannual SANY (Control+Sensor） \ \
EU II Electrical MOBA (Control+Sensor） \ \
Truck Dump Command System High Altitude Config.
\
Hopper Trough
Remarks
Miscellaneous
Screed
Config.
standard
Optional
Heating Mode Vibration Mechanism
Gas-Heated \
Length
2.0m
Heating Mode Vibration Mechanism
Gas-Heated \
Length 1
3.7m (2~3.7m, Stepless Extention）
Electric Heated Single Viberation 4.5m 3m Electric Heated Single Viberation 2.3m 1.5m 0.8m
Paver
Configuration
standard
Optional
Attachment
SAP248C
Engine Cleansing Device Self-Balancing
EU II Mannual SANY (Control+Sensor） \ \
EU III Electrical MOBA (Control+Sensor） \ \
Truck Dump Command System High Altitude Config.
Remarks
SF200 Bolton Screed SE370 Extensiv Screed
SE470
Size
SAP128C
SAP248C
A(mm)
3740
3890
B(mm)
3050
3230
C(mm)
2570
3278
12
13
D (° ) E (° )
15
15
F(mm)
2050
2600
G(mm)
1505
2010
H(mm)
3200
3670
5600 (Optional SF200)
6780 (Optional SF250)
5960 (Optional SE370)
7200 (Optional SE570/SE470)
L(mm)
Miscellaneous
Screed
SF250 Bolton Screed
SE570 Extensiv Screed SE470 Extensiv Screed
Configuration
standard
Optional
Heating Mode Vibration Mechanism Tamper Mechanism
Gas-Heated \ Single Tamper
Electric Heated Single Viberation Double Tampers 9.5m 8.5m 7.5m 6.5m 5.5m 3.5m Single Viberation 3.3m 2m 1.3m Single Viberation 3.3m 2m 1.3m
Length
2.5m
Vibration Mechanism
\
Length
5.7m (3~5.7m, Stepless Extention）
Vibration Mechanism
\
Length
4.7m (2.5~4.7m, Stepless Extention）
6.5m Screed 5m Screed
6m Screed 5.2m Screed 4.5m Screed
12m Screed 11 m Screed 10 m Screed 9 m Screed 8 m Screed 6 m Screed 9 m Screed 7.7m Screed 7m Screed 8m Screed 6.7m Screed 6m Screed
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SANY PAVERS
QUALITY CHANCES THE WORLD
SANY SAP98T TIRE PAVER
TECHNICAL PARAMETER
SAP98T Tire Paver Technical Parameter
THE 4WD "HERCULES"
2-meter travelling width, 5-meter turning radius, and "auto gear" stepless speed shifting, very convenient to drive. Easy placing and cleansing of material with a single push of the button.
Engine Model
control technology, providing powerful driving force.
Paving Capacity (t/h)
250
Max. Paving Thickness (cm)
25
Paving Speed (m/min)
25
Travelling Speed (Km/h)
15
Hopper Volume (m3) Screed Option
Max. Paving Width (m) Camber Adjustment Range
Fully hydraulic wheeled asphalt pavers.
Tamper Mode
Scrapers and auger both designed to be
Tamper Frequency (Hz)
independent. Pump-motor driven traveling
Vibration Mode
mode.
Vibration Frequency (Hz)
Simple vehicle power transmission, reliable and efficient.
Dongfeng Cummins 4BTAA3.9-100
Patented hydraulic 4WD auto-matching and anti-skid
support, stable in travelling.
Auger blade (mm)
FULL HYDRAULIC DESIGN
SAP98T
Engine Rated Power (Kw) Engine Rated Rotating Speed (rpm)
Suspension front wheels system. Four wheel suspension
FLEXIBLE
Model
Heating Mode
74 2200
ÎŚ300/320 5 SE370 4.5 -1%~+3% Single Tamper 0~25 Single Vibration 50 Electrical
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SANY PAVERS
QUALITY CHANCES THE WORLD
LEAN MANUFACTURING We try very hard to produce the best machines. And we are constantly updating the records we have made. Behind all the honors is our dedication to our customers.
Imported Machining Production Line
Imported Horizontal Machining Centre
Professional Inventory Management and DamagePrevention Measures
Sany's Digitalized Asphalt Batching Plant Base in Changde City
World's Biggest Vehicle Assembly Line
Dust-free Constant Temperature Precision Transmission Workshop
Unique design, optimized layout, revolutionary technology, attention to quality control, and modern manufacturing workflow Digitalized production management, fully-automated welding robots, AGV trolleys, automated 3-D depot‌ Continued automation and smart technology research, extensive application of new technologies, equipment, and materials, together with extremely strict quality control All these have made each and every one of our road machinery bordering perfection and able to excel in any complex working environment We at Sany pursue a brand new path of development, depending on technology and innovation, and setting a new benchmark in the industry.
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SANY PAVERS
QUALITY CHANCES THE WORLD
TEST SYSTEM New Product Development Test
Vehicle Test
Performance Test
Parts Test
Core Technology Test
Road Holding Test
Structure and Strength Test
Vehicle Reliability Test
Basic Component Test
Simulation Test
Cross-Disciplinary Simulation
R&D and Test System Compactness Meter
Gradeability and Approach Angle
Profilometer
Depth Measurement of Surface Texture
To build a leading road machinery R&D platform in the world, Sany Road Machinery now has at its disposal 9 testing and checking centers and 58 labs to form a cross-disciplinary and cross-sector product development work flow. The 9 testing and checking centers include: the Construction Machinery Remote Monitoring Service and Fault-Diagnosis Lab, the Hydraulics Lab, the Mechanical-ElectricalHydraulic and Simulation Lab, the Diesel Engine Lab, the Equipment Fatigue (Working Life) Lab, the Welding Lab, the Strength (Stress) Test Lab, the Wear-Resistant Material Test Lab, and the Automobile Chassis Auto Check Lab. Through working on the testing infrastructure, new product development test, customer experience platform, and the work conditions simulation data base, we have put in place a threestage testing system comprising vehicle test, parts and components test, and simulation test. So far the system has the capacity to develop asphalt batching plants, asphalt pavers, motor graders, rollers, and cold planers and the research and testing capacity of relevant core technologies, so as to uplift our core competitiveness for research in an all-round way.
Infrared Thermal Imager
Screed Test
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SANY PAVERS
QUALITY CHANCES THE WORLD
CASES
Construction of Russian Federal Inter-State Road 3 units of LTU80SII asphalt pavers and 4 units of DTU95 multifunctional stabilized soil paver used for building the 2000km Chita Haba Highway
Project Name: KISUMU - Uganda Road 2 units of DTU75 asphalt pavers were used for constructing the first national road leading from Kisumu in Kenya to Uganda. A total of 400 million USD was invested for this standard national road in Kenya, which is just over 100 km long.
Hanoi - Haiphong Highway in Viet Nam 3 units of SMP90EC asphalt pavers used for building the first highway in Viet Nam. The Hanoi - Haiphong Highway in Viet Nam is 150km and was divided into 10 tender sections. The road has 4 lanes in one direction which are 16 meters wide and 8 lanes in two directions which are 32 meters wide. Viet Nam Road and Bridge was charged with the K23 tender section, which is 14 km in total. The project was started in October 2013 and is expected to complete in May 2015.
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SANY PAVERS
QUALITY CHANCES THE WORLD
Putzmeister Germany Xin Jiang Industrial Park: Sany Heavy Industry Northwest Co., Ltd. Shenyang Industrial Park: SANYHE International Holdings Co., Ltd. Beijing Industry Park: Beijing Sany Heavy Machinery Co., Ltd. / Sany Heavy Energy Machinery Co., Ltd. Shanghai Industrial Park Zones: Sany Heavy Machinery Co., Ltd. / Shanghai Sany Precision Machinery Co., Ltd. / Sany Turbine Machinery Co., Ltd.
Sany America
Sany Group Headquarters / Sany Heavy Industry Co., Ltd. Zhuhai Industrial Park: Sany Marine Heavy Industry Co., Ltd.
Sany India
Sany Indonesia
Sany Brazil
Sany's Industrial Parks Putzmeister (International Headquarters of Sany Concrete Machinery) Sany Sales & Service Offices in China Sany Sales & Service Offices overseas Sany Global Coverage
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SANY PAVERS