SANY Rotary Drilling Rig SR280RⅡ
SANY ROTARY DRILLING RIG SR280RⅡ
SANY Rotary Drilling Rig SR280Râ…Ą
Contents Strong Rock Drilling Ability High Piling Speed Complete Construction Methods Wide Application Range High Reliability
P1
Development history of SANY drilling Rig
P3
Hydraulic system
P5
High reliability
P9
World's largest foundation machinery supplier
P14
Technical specifications
P17
Overseas service
P2
Strong rock drilling ability
P4
Complete construction methods
P7
Wide application range
P11
Machine Dimension
P15
Spare parts specifications
P19
Main products of Beijing Sany
SANY Rotary Drilling Rig SR280Râ…Ą
DEVELOPMENT HISTORY OF SANY DRILLING RIG 2003
The first hydraulic rotary drilling rig broke the technology blockade of the developed country.
2004
Sany SR220C rotary drilling rig piled the first borehole at the construction of the National Stadium "Bird's Nest".
2005
In 2004 and 2005, Beijing Sany passed ISO 9001 and CE certifications and became the first Chinese rotary drilling rig manufacturer to obtain such certifications.
2006
Beijing Sany became the biggest rotary drilling rig manufacturer and supplier in Asia.
2007
With Sany SR220R rotary drilling rig rolling off the production line, Beijing Sany became the first rock drilling rig manufacturer in China.
2008
SR360 was developed independently and Beijing Sany became one of the top level rotary drilling rig manufacturers around the world.
2009
The successful developing of SR420 rotary drilling rig completely changed the pile foundation designing in China, and signified the rotary drilling rig manufacturing in China steps from "Made in China" to "Created in China".
2010
Beijing Sany has developed and sold more than 1500 units of rotary drilling rig, ranking the first in China again. And the record is being updated time to time.
2011
In 2011, Beijing Sany’s international sales revenue was trebled compared with 2010.With wide application range, high working efficiency, stable performance, perfect customer support, energy saving and environment-friendly, Sany SR-serious rotary drilling rig has become the most famous and favorable brand in the world.
2012
The record is being broken. Please be waiting with anticipation.
1
Strong rock drilling ability SANY Rotary Drilling Rig SR280RⅡ
Rotary drive multi-gear control
Rock sampling
High working efficiency and energy-saving Operator can choose drilling modes according to the geological conditions, construction requirements and so on.
Standard mode: M 扭矩（kN.m） M （KN.m）
For common condition, output torque varies according to the load. 220
110
0
7
标准模式 22T限扭
23
N （r/min）
n 转速（r/min）
Rock drilling mode:
M （KN.m） M 扭矩（kN.m）
When drilling at rock layers, this mode protects the Kelly and drilling tools with high drilling efficiency. 280
0
7
N （r/min） n 转速（r/min）
Torque limited mode: 入岩模式 不限扭
M 扭矩（kN.m）
M 扭矩（kN.m） M （KN.m）
At some special drilling condition, large torque are not needed, operator can choose 15T or 22T torque limited mode to protect Kelly bar.
M （KN.m）
150 110
0
7
150 110
23 N （r/min）
0
7 Nn （r/min） 转速（r/min）
n 转速（r/min）
入岩模式 15T限扭 M （KN.m） M 扭矩（kN.m）
220
110
0
7
标准模式 22T限扭
220
0
23 N （r/min） n 转速（r/min）
（r/min） 7 n N转速（r/min）
入岩模式 22T限扭
Automatic crowding control system High frequency pulse
190
F （KN）
F 加压力（kN）
controls crowding system, which helps to achieve high efficient drilling at rock layers.
0
15
Step-less crowding force regulation Crowding force can be regulated step-lessly as required. Crowding system adopts advanced electric-proportional control components, which can step-lessly regulate crowding force and effectively improve stability of the rig. F （KN） F 加压力（kN）
M 扭矩（kN.m） M （KN.m）
标准模式 15T限扭
30%
Effectively absorb shock energy, greater strength and higher reliability. Working equipment adopts particular 5-level anti-shock technology, which increases the anti-shock capability by more 30%, and high strength steel increases mast strength by 30% to 40%.
190
S（t） S 时间（t）
加压压力脉冲图
5-level anti-shock technology & Highstrength material
0
600 ii （mA） 电流（mA）
加压力无机调节图
2
SANY Rotary Drilling Rig SR280RⅡ Hydraulic system
Main winch automatic releasing control
50%
Improve construction efficiency: Releasing speed increases by 50%.
Pulley yoke folding cylinder Automatic mast folding makes the mounting and dismounting easy, time-saving and laborsaving. Modular designed pulley yoke with folding cylinder features lighter weight and higher strength.
Main winch wire rope releasing adopts hydraulic confluence technology, which greatly increases the releasing speed and decreases ineffective working time.
High/Low speed rotary drive crowding and hoisting
3
times
Achieve fast rotary drive crowding and hoisting effectively improve working efficiency.
The hydraulic oil for rotary drive crowding and hoisting is supplied by exclusive pump and valves, which can easily achieve switching between high and low rotary drive hoisting speeds. High speed mode triples common hoisting speed, decreases ineffective working time. 66 55 44 加压上提使用专用的泵阀供油，智能化 33 控制快速实现动力头提升的高低速切 22 换。其中高速提升模式下的速度是常态 11 下的3倍左右，有效的缩短动力头上提 00 Ｒｅｌｅａｓｉｎｇ Ｃｒｏｗｄｉｎｇ Ｈｏｉｓｔｉｎｇ Ｄｕｍｐｉｎｇ 的时间，大大提升了钻机的工作效率。
Ｅｆｆｉｃｉｅｎｃｙ ｃａｌｃｕｌａｔｉｏｎ 效率计算
Main winch control Crowding system control Rotary drive control
Crowding
2
1
1.2
0.8
Hoisting
Dumping
2 1.8
Soft layer Common layer Rock layer
Economic mode For soft layers, features high speed and energy-saving.
Standard mode
For common layers, output torque automatically varies according to the load.
Rock drilling mode
For rock layers, features low speed and high torque output.
高效模式 Ｅｆｆｉｃｉｅｎｔ ｍｏｄｅ
Ｃｏｎｓｉｄｅｒｉｎｇ ｏｎｅ ｔｉｍｅ ｄｒｉｌｌｉｎｇ ｐｒｏｃｅｓｓ， ｉｔ ｃａｎ ｓａｖｅ ｔｉｍｅ ｂｙ ２５％． Releasing
Choose construction mode accordingly.
Ｓｔａｎｄａｒｄ ｍｏｄｅ 普通模式
下放 加压 提升 卸土
General Situation
Construction modes
Total
1
6
0.8
4.6
Mast verticality control technology Automatic control Inching control Verticality manual control
Sensor measures mast angle in real-time and controller automatically adjusts.inching adjust .can also be used at the same time,and manual control is available for special conditions.
Fast hoisting Fast releasing
Display system
3
Complete construction methods
CFA Convenient shift between Kelly drilling and CFA drilling Modular designed working equipments simplifies the switching between Kelly drilling and CFA drilling.
SANY Rotary Drilling Rig SR280RⅡ
SRT150 casing oscillator Widely used—can be used at most of geological conditions. Environment-friendly—dry drilling avoids mud pollution. High quality—pile bearing capacity increased by 30~50% High return—decrease construction investment by more than 20%
Convenient connection with rotary drilling rig provides customer with more choices.
CFA drilling process 1.Move the rig to the located pile position 2. 3. Drill to the planned depth 4. Pump concrete through the hollow stem of the auger while extracting the auger. 5.Hoisting the reinforcing cage into the pile.
concrete transportation
Casing oscillator drilling process 1.Move the rig to the located pile position 2.Drive the casing into the ground while at the same time, cut and bring the soil inside out with a drilling bucket. 3.Hoisting the reinforcing cage into the pile. 4.Position the hollow stem into the borehole and pump in concrete. 5.Done
4
SANY Rotary Drilling Rig SR280Râ…Ą High reliability
Safety equipments Various safety equipmen can provide comprehensive protection Cab anti-collision function : Avoids possible collision between mast and cab.
Caution light :
Indicates the machine position and height.
Radar slew protectionďźš
Eliminates blind spot to ensure travel inverse and swing safety.
Alarm
Integrated circuits
Main winch monitoring system
Anemometer
Back installed main winch
Lowered tensioning cylinder
Provides lighting and real time monitoring for the main winch.
Measures the wind speed, avoid possible accidents caused by strong wind.
Integrated circuits eliminate wire connecting failures, and also bring convenient maintenance.
22350
Back installed main winch improves machine stability and pulling force, also prolongs wire rope service life. Double-motor and double-reducer driving configuration can provide 29T hoisting force without any loss of stability. Single layer winding and large drum designing prevent wire rope from cutting and skipping problems.
Lower positioned tensioning cylinder optimizes the crowding system, makes the working equipment assembling and disassembling process easier and quicker, greatly saves time and labor force.
SR280RII
5 5864
4780
4300
Original developed guide pulley
Considering back positioned main winch, newly developed guide pulley owns lots of patented technology, and can effectively ensure smooth wire rope winding.
SANY Rotary Drilling Rig SR280RⅡ
High-strength steel
High quality key parts
30%
Adopt world famous brands
CAT, Rexroth, Brevini and Bonfiglioli
Mast strength increased by 30% Mast shock-absorbing capability increased by 35%
New materials promise high mechanical capability
1000 800 加压上提使用专用的泵阀供油，智能化 600 控制快速实现动力头提升的高低速切 400 换。其中高速提升模式下的速度是常态 200 下的3倍左右，有效的缩短动力头上提 0 的时间，大大提升了钻机的工作效率。
Yield strength Tensile strength Ballistic work Unit extension
High-strength steel Normal steel
Experiment &Test system Perfect Experiment &Test system guarantees that all SANY rotary drilling rigs feature the same high quality.
Basic research
Component test
Virtual simulation
Machine detecting
Process research
Test verification
6
SANY Rotary Drilling Rig SR280RⅡ wide application range 施工范围最广
No matter what kind of terrain environment, Sany rotary drilling rig can work easily. No matter in city, desert, snow, mountain or river, with suitable drilling head and construction method, all construction issues can be resolved by Sany rotary drilling rig.
SR150
SR150
Desert
City
il
iv
C
SR150
SR150
SR150
ge
id
Br
SR150
SR150
Different climate, different geological conditions Handle with all different complicated foundation construction projects.
15
7
SANY Rotary Drilling Rig SR280Râ…Ą
SR150
SR150
Snow
SR150
Mountain
River
H ay
ay
lw
hw
ai
ig
R
er y at nc W rva e ns co
t
or rp ai
Sany rotary drilling rig, widely used in urban high-rise buildings, railways, highways, bridges, airports, ports and other bored pile foundation constructions, features wide application range, high working efficiency, stable performance, perfect customer support, energy savingand environment-friendly, which now has become the most famous brand around the world. 16
8
SANY Rotary Drilling Rig SR280Râ…Ą The highest quality foundation machinery manufacturing center
No.1 workshop of Nankou Industrial Park is an important part of Beijing Sany Manufacturing Center. The production area is 40,000㎥, and the total investment is 230 million USD. By the end of 2011, it had achieved the capacity of manufacturing 1500 rotary drilling rigs per year. It has a modern production line with greatest output and highest level of automation.
Automatic rotary drilling rig assembly line
Rotary drilling rig Kelly bar production line
9
SANY Rotary Drilling Rig SR280RⅡ
The world highest automation level and largest production capacity foundation machinery manufacturing center. Assembly line
CLOOS robot
Open groove robot
6 Units
0.1mm
±0.2
Six units can be assembled at the same time. Transferred by plate chain, One unit can be assembled in 120 minutes.
CLOOS upright type robot.
Repositioning and flip precision can reach 0.1mm. Arc automatic tracking system≤1mm
Steel plate laser cutting precision is ±0.2mm, international standard is ±2mm.
10
SANY Rotary Drilling Rig SR280RⅡ Machine Dimension
SR280RⅡ Max.output torque: 280kN.m Max.drilling dia: 2.5m Max.drilling depth: 84m
11
SANY Rotary Drilling Rig SR280RⅡ
Working dimensions
24m
22m
22350
20m
18m
16m
14m
12m
SR280RII
10m
5864
8m
4300
4780
6m
Transport dimensions (rotary drive assembly) 4m
3600
3587
SR280RII
2m
A
SR150
0m 5864 16640
B
-20m
Rotary drive
-40m
-60m
1470
2080
C
-80m 2100
-100m -5m -4m -5m -4m -3m -2m -1m 0m
Item Speed of rotary drive rotation Max.output of rotary drive
unit rpm kN.m
Low-speed gear 6.9 280
Standard gear 6.9～23 280
Torque-limited gear 6.9～23 150/220
12
SANY Rotary Drilling Rig SR280Râ…Ą
Working dimensions Item
Unit mm mm m mm
A B C D
Parameters
Remark Max. pile diameter Luffing scope Max. pile depth Min. luffing location
2500 1000 84 4300
24m
22m
22350
20m
18m
16m
14m
12m
10m
8m
6m
4m
3600
2m
A
SR150
SR280RII
0m
B
-20m
-40m
D
C
-60m
-80m
-100m -5m -4m -5m -4m -3m -2m -1m 0m 1m
13
2m 3m 4m 5m 6m 7m 8m
9m 10m
Technical specifications SANY SANY Rotary Rotary Drilling Rig SR280RⅡ Integrated parameter SR280RII
Main performances Overall height Operating weight Max. pile diameter Max. pile depth(friction Kelly/inter-locking Kelly) Rotary Drive Max. output torque Speed of rotation High speed spin off Crowd system Crowd force Stroke Main winch Line pull(1st layer) Rope diameter Max. line speed Auxiliary winch Line pull(1st layer) Rope diameter Max. line speed Mast inclination Forward Lateral
Unit mm kg mm m
Parameters 22,300 78,000 2,500 84/56
kN.m rpm rpm
280 6.9-23 /
kN mm
210 6,000
kN mm m/min
300 36 65
kN mm m/min
90 24 70
° °
5 ±6
Main parameter Base engine Engine power Rated output Fuel Emission standard No. of cylinder-bore x stroke Engine displacement
CAT C9HHP 261(350)kW(HP) @1800rpm / Diesel oil (JIS Type 2) EU stage III/EPA Tier 3 6-112mm ×149mm 6-4.4in×5.9 in 8.8L/537in3
Chassis parameter Chassis model Chassis length Extended width Track width Swing radius (foreside/backside) Transport width Transport height Traction force
CAT336D mm mm mm mm mm mm kN
7,715 4,300 800 5,060/4,780 3,000 3,600 510
Standard equipment/Optional equipment Mast verticality measuring Slew angle measuring Real time drilling depth measuring Main winch pull measuring Oil pressure measuring device GPS/GPS data transmission Diesel engine fault diagnosis EPEC controller Manual mast adjusting device Auto mast verticality adjusting function Main winch floating control function Multi-conditions rotary drive control system Electric controlled diesel pump Auto idle mode Gradienter Emergency stop switch Cab collision protection Electrical protection module Ground touching protection Electrical protection module Main winch camera monitor Slew siren Ｓｔａｎｄａｒｄ Ｏｐｔｉｏｎａｌ
Auxiliary winch protection device Mast sideward limiters Display monitor Fault displaying function Main winch light Pile light Air conditioner Radio Luffing angle measuring Crowd force measuring Rotary drive torque output measuring Rotary drive rotating speed test Auto crowd control system Mast raising/lowering remote controller Slurry adding remote controller Anemometer Caution light Radar slew protection system
14
SANY Rotary Drilling Rig SR280RⅡ Spare parts specifications
Optional Kelly bars for SR280RII (mm) Model Friction Kelly bar φ508-6×15m
Retracted length (A)
Extended length (B)
15370
Transport length (D)
84108
16570
Transport diameter (E) φ716
Outer Kelly diameter (F) φ508mm
F A D B E
Model Inter-locking Kelly barφ445-4×15m
Retracted length (A) 15373
Extended length (B)
Transport length (D)
56171
16612
F A
D B
E
Advantages of Sany Kelly bar 1.Broader applicability
Equipped on SR280RⅡ rotary drilling rig, with max. drilling depth 84m and max. drilling dameter 2.5m, Sany kelly bar can be used at different hard stratums.
2. More reliable
With the most advanced welding robots, CNC automatic cutting machines and other advanced equipments, high components precision and welding quality guarantee high reliability.
3. Longer service life
Specific debugging filed is established to simulate real Kelly bar working conditions to analyze and improve key parts, like the drive key service life is significantly increased with Sany self developed high strength antiwearing steel.
4. Optimized structure
Static analysis, dynamic analysis and fatigue analysis are taken with the most advanced analysis software like ANSYS and ADAMS during the designing process, which optimize Kelly bar with lighter weight and better structure without any missing of the design requirements. Dozens of patents have been applied by Sany in this field which keeps Sany’s leading position in China.
15
Transportation diameter (E) φ666
Outer Kelly diameter (F) φ445
SANY Rotary Drilling Rig SR280Râ…Ą
SANY special drilling tools
SANY can supply with all kinds of standard drilling tools, including DBB-II, DBB-III,CB and so on. For special geological conditions, SANY can also provide special drilling tools accordingly to improve working efficiency. The latest special drilling tools developed by SANY are as follows:
Pilot drilling bucket
Underreaming bit
Integrate bailing bucket and barrel; The design of arc reinforcing plate, outside of reinforcing plate welded with transition bending plate; Hinge is made of high tension steel; Applicable layers: cave, occlusal pile.
Adjustable reamer arms can meet the specific requirements of different bore hole diameters; After drilling operation, convey soil with bailing bucket or scouring bit ; Reamer arms are easy to spread and retract; box type structure is easy to service; Applicable layers: hard stratum, frozen soil and medium soft rock.
Core barrel with centralizer
Cross-shaped core barrel
Suitable for stage drilling of large diameter bore hole; The cutting teeth and roller bits are interchangeable; Centralizer supports the hole wall to avoid drilling an inclined hole; Applicable layers: medium or slightly decomposed bedrock, hard or superhard bedrock.
Core barrel with cross-typed guide plates in the centre; During annular cutting, guide plates mill down the rocks; The capacity of soil conveying and orientation is better than common barrels; Applicable layers: backfill, pebble layer and highly or medium decomposed dipping formation.
Sany drilling teeth Compare with other drilling teeth, SANY drilling teeth features the following characteristics: Better material. After many times of material testing, the wear resistance and the strength of SANY teeth are more than 30% higher than the general products in the market. Construction based designing. SANY V20 drilling teeth has larger cutting angle and has higher working efficiency, SANY drilling bullet is more adaptive to pebble, gravel and soft rock geological formations.
V20 tooth
Bauer tooth
Long cutting teeth
Short cutting teeth
Roller bits
16
SANY Rotary Drilling Rig SR280Râ…Ą Overseas Service
Service Network/Parts warehouses Parts warehouses Service Network
17
SANY Rotary Drilling Rig SR280Râ…Ą
311 Service Service CommitmentS Commitment
One machine one parts manual. Global service inspection patrolling is carried out every season. Sany waives labour charge for customer services within 3000 One month's special for new working hoursservice or 18 months, comes earlier. machine, whichever including new machine
assembling, commissioning, delivery inspection and operator training. Sany engineers will arrive at
Professionalcustomer‘s training place for oversea on time asclients holds in China twiceAll a year. required. common malfunctions will be treated in one day. cards and service service
Provide stickers, set up Global Customer Support Hotline and Global Customer Common parts will be deliverSupport Email. -ed to customer in one day:
Provided that the customer's
At present, the sales and service system country/region is covered by has been established 30 countries. Sany's spareinparts network; 280 overseas customer Parts will be delivered tosupport engineers are working overseas. customer in first-tier cities in one day, and in second-tier cities in twoparts days. warehouses, oversea
Set up 22 with more than 3,000 kinds of spare parts can be selected by customers. Failure to meet the above, Sany promises to give a compensation of 50 USD for 0-3 hours' delay; a compensation of 100 USD for 3-6 Global Customer Support Hotline : hours' delay and so forth. However, the total 0086-10-80706787 compensation will not exceed 1000 USD.
Global Customer Support Email : rigservice@sany.com.cn
18
SANY Rotary Drilling Rig SR280RⅡ Main products of Beijing Sany
Hydraulic Rotary Drilling Rig
SR110 SR200II
SR200C
SR100C
SR150
SR120
SR100
SR120
SR150C
SR200Ⅲ
SR200C
Max. Drilling Depth：50m
Max. Drilling Depth：55m
Max. Drilling Depth：70m
SR200Ⅱ
Max.Drilling Depth:40m
Max. Drilling Depth：58m
Max. Drilling Depth：59m
Max.Drilling Dia:1250mm
Max.Drilling Dia.:1500mm
Max.Drilling Dia.:1500mm
Max.Drilling Dia.:1600mm
Max.Drilling Dia.:1800mm
Max.Drilling Dia.:1800mm
SR250
SR360II
SR220C
SR360III
SR220C
SR250
SR360Ⅱ
SR360Ⅲ
SR420Ⅱ
SR460
Max. Drilling Depth：66m
Max. Drilling Depth：70m
Max. Drilling Depth：90m
Max. Drilling Depth：96m
Max. Drilling Depth：110m
Max. Drilling Depth：120m
Max.Drilling Dia.:2300mm
Max.Drilling Dia.:2300mm
Max.Drilling Dia.:2500mm
Max.Drilling Dia.:2500mm
Max.Drilling Dia.:3000mm
Max.Drilling Dia.:3500mm
Winch Crowded Rotary Drilling Rig
SR250R
SR250R Max. Drilling Depth：70m Max.Drilling Dia.:2300mm
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SR280LH
SR280R
SR260R
SR280F
SR280R
SR280RⅡ
SR280LH
Max. Drilling Depth：75m
Max. Drilling Depth：84m
Max. Drilling Depth：84m
Max. Drilling Depth：43m
Max.Drilling Dia.:2300mm
Max.Drilling Dia.:2500mm
Max.Drilling Dia.:2500mm
Max.Drilling Dia.:2000mm
SANY Rotary Drilling Rig SR280RⅡ
Multi-purpose Electric-Engine Rotary Drilling Rig
Electric-Engine Rotary Drilling Rig
SR200D
SF558
SF808Ⅰ
SF808Ⅲ
SF818
Max. Drilling Depth: 60m
Main Winch Pull(1st layer): 94KN
Main Winch Pull(1st layer): 125KN
Main Winch Pull(1st layer): 125KN
Main Winch Pull(1st layer): 125KN
Max.Drilling Dia.:1800mm
Max.Overall Height：36m
Max.Overall Height：36m
Max.Overall Height：42m
Max.Overall Height：44m
Rotary Drilling Rig With CFA System
Tunnelling Systems
STM062A1-00 Type of tunnel shield: EPB
SR150M
SR200M
Max. Drilling Depth: 17m
SR250M
Max. Drilling Depth: 20m
SR280M
Max. Drilling Depth: 23m
Max. Drilling Depth: 24m
Tunneling performance：8cm/min
Max.Drilling Dia.:750mm
Max.Drilling Dia.:800mm
Max.Drilling Dia.:800mm
Max.Drilling Dia.:800mm
Driving power：1700KVA
Total thrust：38500KN
Hydraulic Diaphragm Wall Grab
SH350A
SH400C(CAT336D)
Max.Excavation Depth: 60m
Max.Excavation Depth: 70m
Max.Excavation Thickness: 1000mm
Max.Excavation Thickness: 1500mm
SH400E(SY460R)
SH520
Max.Excavation Depth: 70m
Max.Excavation Depth: 85m
Max.Excavation Thickness: 1500mm
Max.Excavation Thickness: 1500mm
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B07S2ENAM1-SR280II