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splitter Spiral shaft separator
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splitter - Spiral shaft separator
trailer
Splitter The fact that Komptech is closely engaged in the field of separation and that it has a broad bandwidth of technologies is certainly nothing new to our customers. What is new however is the SPLITTER, a compact spiral shaft separator whose features open up a wide range of applications for material difficult to screen and high in contraries. Normally positioned after a shredder, the SPLITTER separates out coarse fractions and overlengths from pre-shredded fractions. The separating cut is selectable in the range 60 to 300 mm. Depending on the variant, the efficiency of the overall process can be increased with automatic return of the coarse fractions into a shredder interfaced downstream. A further important side effect is the generation of an uniform material flow into the following treatment.
Highlights • System for separation of most difficult materials (with contraries) • Greatest screening performance over the smallest area • Screening process is completely free of blockages and wrap-arounds • Up to 3 fractions in one operation • Sturdy, simple and wear-resistant technology • Usable with a broad range of machines interfaced upstream and downstream • Low power requirement • Very low noise mode of operation • Mobile and stationary concept solutions
hook
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Highlights Mode of operation A feed belt connected upstream is used to pass material for separation at a certain angle onto several spiral rollers driven in the same direction of rotation. The roller conveyor effect transports the material in the longitudinal direction and at the same sideways through the spiral helix. During the process, all fractions smaller than the screen holes specified fall through between the shafts. The long, thin fractions are discharged in conveying direction, the thick, cube-shaped fractions are delivered on the side where there is no bearing of the shafts. As with the two types of coarse material, the fine particle can be transported away directly with suitable conveyor belts underneath the screen deck.
Fine particle – fall through the screen deck to the bottom
Cubic parts are laterally separated
Long particle – are moved off in the conveying direction
Patent number EP 1 570 919 A1
Flexible solutions The mobile versions of the splitter are available as a 2-axle central axle trailer or as a hook lift module. On the stationary side, the screen deck as a basis variant or the system variant with frame and conveyor belts allows simple and space-saving integration into the plant technology.
Wide range of applications The range of applications includes waste wood, biomass, commercial waste, household waste, bulky waste and sourceseparated materials such as old tyres, scrap steel and other materials difficult to screen – they can be handled easily by the powerful and blockage-free technology of the SPLITTER.
Examples for applications:
Household waste
Waste wood
Commercial waste
Biomass
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Technical specifications BASIC
Dimensions specific to plant
2300 mm
2500 mm
HOOK
SYSTEM 9000 mm
2500 mm
Drive Power input: Drive diesel generator:
30°
26°
2478 mm
UP OP
OP: oversized particle UP: undersized particle
5400 mm
OP
Feed
5500 mm
TRAILER
14000 mm
stationary
mobil
basic
system
hook
trailer
5,5 kW -
to 11 kW -
10 kW 12 kVA
16,5 kW 20 kVA
2500 x 2500 x 1000 mm 2000 kg
-
9 6 m² 2500 x 2500 mm -
to 9 6 m² to 2500 x 2500 mm -
Machine dimensions Transport position L x W x H: Working position L x W x H: Total permissible weight:
9000 x 2500 x 2500 mm 9000 x 2500 x 4000 mm 9000 x 2500 x 3500 mm 14000 x 4000 x 6000 mm 12000 kg 7000 kg
Screen segments Screen shafts: Screen area: square, triangular L x W: Discharge height A: Discharge height B: Feed height:
to
9 4,5
m² 2500 x 2500 mm 5400 mm 5500 mm 2500 mm
0 – 80 / 100 0 – 120 / 150
Screen sections Throughput for Basic unit
at density 100 kg/m³ to 10 to/h resp. 100 m³/h at density 500 kg/m³ to 40 to/h resp. 80 m³/h at density 1000 kg/m³ to 60 to/h resp. 60 m³/h
(depending on material)
Komptech GmbH Kühau 37 A-8130 Frohnleiten [t] +43 3126 505 - 0 [f] +43 3126 505 - 505 [e] info@komptech.com
9 m² 2500 x 2500 mm 2500 mm 2300 mm / 3500 mm 2500 mm 6
Komptech UK Ltd. Forge End, Lodge Farm, Kineton, Warwickshire, CV35 0JH [t] +44 1926 64 29 72 [f] +44 1926 64 29 71 info.uk@komptech.com
www.komptech.com
We reserve the right to make technical changes due to ongoing development.
E_10/2009