Dear Woodworker:
Thank you for your purchase and welcome to the Laguna Tools group of discriminating woodworkers. I understand that you have a choice of where to purchase your machines and appreciate the confidence you have in our products. Every machine sold by Laguna Tools has been carefully designed and well thought through from a woodworker’s perspective. I cut on our bandsaws, lathes, table saws and combination machines. Through my hands-on experience, I work hard to make our machines better. I strive to give you machines that inspire you to create works of art; machines that are a joy to run and work on; machines that encourage your performance. Twenty years ago Laguna Tools was founded to introduce European woodworking machines to the North American woodworker. Today we offer high-performance machines with innovative solutions that meet the needs of woodworkers and their ever-evolving craft. I started Laguna Tools as a woodworker; I still am. Thank you again for becoming a Laguna Tools customer.
Torben Helshoj President and Founder - Laguna Tools Imagination, Innovation and Invention at work.
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Table of contents Safety Rules Warranty Noise emission Specification sheet Receiving your machine Unpacking your machine Introduction to your machine Assembly and setup Where to locate your machine Operating your machine Maintenance Troubleshooting Accessories Electrical drawing Spare parts Exploded view drawings and parts lists
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Safety Rules As with all machinery there are certain hazards involved with the operation and use. Using machines with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relative to the installation and operation, do not use the equipment until you have contacted your supplying distributor. Read carefully before operating the machine. 1. Keep the working area clean and be sure adequate lighting is available. 2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments. Wear face, eye, respiratory and body protection devices as indicated for the operation or environment. 3. Be sure that the power is disconnected from the machine before tools are serviced or an attachment is fitted or removed. 4. Never leave the machine with the power on. 5. Do not use dull, gummy or cracked cutting tools. 6. Be sure that the keys and adjusting wrenches have been removed and all the nuts and bolts are secured.
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Limited Warranty New woodworking machines sold by Laguna Tools carry a one-year warranty from the date of shipping. Laguna Tools guarantees all new machines sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require the defective item/part be returned to Laguna Tools. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, or misuse/abuse or damage caused where repair or alterations have been made or attempted by others. Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. woodworking machines. Warranty may be voided upon the addition of such noted tools and/or modifications, determined on a case-by-case basis. Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic woodworking machinery settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer. Parts, under warranty, are shipped at Laguna Tools, Inc’s cost either by common carrier, FedEx ground service or similar method. Technical support to install replacement parts is primarily provided by phone, fax or e-mail. The labor required to install replacement parts is the responsibility of the user. Laguna Tools is not responsible for damage or loss caused by freight company or other circumstances not in our control. Only new machines sold to the original owner are covered by this warranty. For warranty repair information, call 1-800-332-4094. Noise emission Notes concerning noise emission : Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of the working environment other sources of dust and noise, etc. for example, adjacent machines affect the level of ambient noise. It is possible that exposure level limits will vary from country to country. We recommend that you ware noise protection equipment at all times when operating the machine.
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Specification Table dimensions Spindle opening diameter Spindle diameter Vertical spindle movement Spindle tilt angle Spindle speeds Tool diameter max [profile cutter] Tool diameter max [pin cutting] Motor power Dust collection diameter [cabinet] Dust collection diameter [hood] Machine weight Standard equipment supplied Shaper hood Adjustable fence rails [Fingers] Miter fence Job clamp Sliding table side clip on table Tool kit Push pull handle Options Mobility kit Sliding table side clip on table Flip stops Cutters Tennioning table
1000mm X 550mm [39 3\8”X 21 5/8”] 190mm [7,48”] 31,75mm [1 ¼”] 175mm [6,89”] 90 to –45 degrees 1400, 3500, 6000, & 8000 rpm 180mm [7,08”] 250mm [9,84”] 4,8kW [5,5hp] With breaking [10 sec] Max usage 10 times per hour 101,6mm [4”] 120mm [4 ¾”] 390kg [858lb] approx
Yes Yes 1016mm extendable to 1727mm [40” extendable to 68”] Yes 317mm X 498mm [12 ½” X 19 5/8”] Yes Yes
Yes 317mm X 498mm [12 ½” X 19 5/8”] Yes Various Yes
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Max 1800mm [71�]
Max 2550mm [100,4�] Floor plan Receiving your machine Note: It is probable that a third party will deliver your machine. Before you unpack your new shaper you will need to first inspect the packing, invoice and shipping documents supplied by the driver. Ensure that there is no visible damage to the packing or the machine. You need to do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller [Laguna Tools] as soon as possible. If damage is found after delivery, contact the seller as soon as possible.
Laguna T1000S
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Components of the shaper
Introduction to shaper This shaper is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. Parts of the shaper The machine does not have many parts. The major parts are discussed in this manual. If you are not familiar with the machine, take the time to read this section and become familiar with the machine. Identification There is a plate at the back of the machine listing all the manufacturing data including the serial number, model, etc. Cabinet The cabinet has a large footprint and is a welded construction manufactured from heavy gauge steel plate. The cabinet houses all the parts of the machine, and the heavy construction ensures that the machine is stable. This weight also helps to absorb any vibration that is produced during cutting.
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Table The table is manufactured from cast iron [cast iron is a live material and will move over time] and is provided with leveling bolts that clamp the table to the cabinet and also level it. Spindle housing The spindle housing assembly is attached to the table and is of heavy castiron construction. It houses the motor, spindle, tilt mechanism, and vertical movement adjustment. This is the heart of your machine and allows adjustment of the cutter speed, angle and position. Shaper fence system The machine is supplied with a shaper fence system that incorperates the following features: dust port, aluminum adjustable fence system [with fingers], hold-down, hold-in assembly. Electrical system The electrical system consists of an electrical motor [with breaking system], start switch, stop switch, limit switches, door switch, speed indicators, contactor and internal breaker. No cable or plug is supplied as the length of the cable and the type of plug will be dependent on your installation. There is a CEE plug and socket fitted to the machine to allow easy connection and disconnection of the electrical power to the machine. Control panel The control panel has the following features: 1. Main isolation switch. This switch isolates the electrical system from the main system. 2. Forward / reverse switch. 3. Emergency stop button. 4. Stop button. 5. Start button. 6. Speed selected indicator lights [1400, 3500, 6000 and 8000rpm]. The spindle tilt and vertical movement handles are located next to the control panel. Dust collection A dust collection port is located at the back of the machine and is 4� inch diameter. It connects to the bottom of the spindle housing. A second dust collection port is located at the back of the shaper hood and has a diameter of 4 3/4� inches.
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Table insert rings On the machine there are 3 table insert rings and a blanking disc to allow for different cutter configurations and sizes. Sliding table The sliding table is manufactured from heavy aluminum extrusion. The table is supported by ball bearings that roll on heavy, ground steel rods. The clearance between the ball bearings and the ground steel guide rods is adjustable. The advantage of the bearing system is that there is only a point contact between the balls and the rods, which virtually eliminates the problem of dirt building up, and the sliding table will remain accurate for many years. When wear takes place, the ground steel rods can be rotated and present a new surface to the ball bearing. Miter fence The miter fence is extendable and is supplied with two flip stops and a job clamp. At the end of the fence there is a plate that supports the job. The miter fence can be set at any angle between 90 and 45 degrees and has an adjustable 90 degree flip stop. Mobility kit [Optional] The mobility kit is easy to fit, and the machine is located directly on the floor when the mobility kit is not in use. Tenoning table and guard [optional] A tenoning table and guard are available as an option.
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Where to locate your machine Before you remove your machine from the pallet select the area where you will use your machine. There are no hard and fast rules for its location, but below are a few guidelines. 1. Adequate lighting. The better the lighting the more accurate and safely you will be able to work. 2. Solid floor. You should select a solid flat floor, preferably concrete or something similar. 3. Close to power source and dust collection. 4. Allow an area for the storage of blanks and finished jobs. Unpacking your machine To unpack your machine you will need tin snips, knife and a wrench. 1. Using the tin snips cut the banding that is securing the packing box [If fitted]. WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE BANDING WILL SPRING AND COULD CAUSE INJURY. 2. Dismantle the box or remove the row of screws around the base of the box and lift the box off the pallet. You will need two people to lift the box off the pallet. Using the knife cut the plastic wrap. The parts and accessories that were ordered are in the box. 3. Remove the base mounting bolts that secure the machine to the box. 4. It is recommended that the machine be removed from the pallet by lifting it with a hoist or forklift. Remove the pallet and lower to the floor. The machine can be lifted using a fork-lift truck / "SLING" with a minimum lifting capability of 2000 Kg [4400lb] Note: If you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving.
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Note: Four lifting hooks are provided to assist you. Fitting the optional mobility kit [If ordered] Slide the axel through the lower inside holes on the side of the machine and fit the spacer (large washer) onto the axel. .
Axel fitted Fit the wheel assembly, nut and washer on to the axel.
Wheel assembly fitted
To activate the moblity kit, insert the handle into the tube and rotate so that the machine is lifted. When in the up position insert the sliding pin.Repeate on the other side of the machine.
Front bracket & transport handle
Wheel assembly activated
Fit the cast iron bracket to the front of the machine with the bolts provided into the tapped holes. Move the machine by inserting the transport bar and lifting.
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Assembly and setup What you will receive with your machine
Fence
Push pull handle
Optional straightline rip bracket
Side extension table Sliding table end handle
Side extension table clamp
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Shaper fence system
Optional mobility kit Cleaning the machine Remove the rust protection grease with WD 40 or similar solvent It is important that you remove all the grease and re lubricate with a Teflon bases lubricant as Teflon has less tendency to attract sawdust and cause clogging. You should also wax the table as this also protects the cast iron from rust. Leveling the machine The machine is provided with 4 leveling bolts. Move your machine to its final position and using a sprit level on the table adjust the leveling bolts so that the table is level in both directions. Ensure that the machine does not rock. Electrical connection Note: the machine is not supplied with an electrical cable, as the type of cable will be dependent on the installation. A qualified electrician must carry out the electrical installation.
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Fitting the electrical cable The CEE plug and socket are located on the side of the machine above the dust port. The
Releasing socket cover
electrical cable is fitted as shown. You will see a wire that is yellow and green or green, which is the ground wire; the other colored wires are Plug wiring CEE plug power. It does not and socket matter what color combination you use. Green and yellow or green is ground; all other wiring is power (there is no neutral). On 3-phase machines it does not matter what color combination you use. Green [yellow/green or green] it is ground; all other wiring is power (there is no neutral]. If the spindle rotates in the wrong direction you need to swap locations of 2 of the power leads, and it will rotate in the correct direction. Before starting the machine 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 14.
Read and understand the instruction manual before operating the machine. If you are still not thoroughly familiar with the operation of the machine, get advice from a qualified person. Make sure the machine is properly grounded and that the wiring codes are followed. Do not operate the machine while under the influence of drugs, alcohol, and medicine or if tired. Always wear eye protection, safety glasses or a safety shield, and hearing protection. Wear a dust mask; long-term exposure to the fine dust created by the machine is not healthy. Remove your tie, rings, watch and all jewelry. Roll up your sleeves, and never wear any loose fitting clothing. You do not want anything to get caught in the machine. Make sure that the guards are in place and use them at all times. The guards protect you from coming in contact with the cutter. Make sure that the cutter blades point in the correct direction. Stop the machine before removing the scrap piece from the table. Always keep your hands and fingers away from the cutters. Make sure that you use the proper size and type of cutters. Use a push stick at the end of a cut. This is the most dangerous time because the cut is complete. Push sticks are commercially available.
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15.
Hold the wood firmly and feed it into the machine at a moderate speed.
CEE plug
Door switch
Speed indicator selector switch
Machine test Now is the time to test the machine. 1. Check that the machine is clear of all tools and loose objects. 2. Check that all the adjusting and locking handles are tight. 3. Check that there is no cutter fitted; it is far safer to test the machine without a cutter fitted. 4. Check that the main isolation switch is in the on position and that the main on-indicator light is lit. 5. Start the machine by pressing the green start switch. 6. The spindle is now turning. 7. Now is the time to check that the safety switches and control switches are functioning correctly before you fit a cutter.
Red stop switch
Control panel
Green start switch
Emergency stop switch
Speed indication lights
Direction switch [Clockwise / Anticlockwise]
Control panel
Main isolation switch Power indication light 15
8. 9.
10. 11. 12.
With the machine running [no cutter fitted] operate the red stop switch by pressing towards the machine. The motor should have the power removed and slow down. With the machine running [no cutter fitted] operate the red emergency stop switch by pressing towards the machine. The motor should have the power removed and slow down. To reset the emergency stop switch either, pull out or rotate clock wise, depending on the type of switch fitted to the machine. The machine will NOT start with the emergency switch pressed in. With the machine running, slowly open the access door until the safety switch cuts the power to the motor. Close the door until the motor has stopped. Check that the correct speed indicator light is lit for the speed selected. If the safety switch fails to operate correctly, do not use the machine until the fault has been corrected.
Before you cut any wood read the safety rules at the front of this manual
Fitting the shaper fence system
Shaper fence system 1.
2.
Fit the steel bar to the table by aligning the dowels with the relevant holes in the table. On the shaper fence housing, release the clamp handle located on the same side as the bar will be fitted. Lower the shaper fence system on to the steel bar and screw the clamp screws into the holes in the table [do not fully tighten].
Top clamp handle Clamp handle
Shaper fence system 16
Note: There are 2 sets of holes in the table to extend the range of the fence. 3. Fit the hold down and the hold in.
Hold down and hold in assembly
Fitting hold down & hold in assembly 4. 5. 6.
The shaper fence is now assembled to the machine. The steel bar on the table has a rule to assist you in setting and adjusting the shaper fence. To adjust the fence forward or back, leave the side ratchet handle clamped, release the top clamp knobs that clamps the assembly to the table and adjust the knob that is located at the back of the assembly [this knob will move the assembly forward or back]. Once the required adjustment has been made, reclamp the top clamp knobs.
Back view of shaper fence assembly
Side ratchet handle 7.
To adjust the left hand fence, [when viewed standing infront of the machine] rotate the knod at the back of the assembly.
Adjusting the fence bars To adjust the sliding fence bars [fingers], loosen the socket head allen set screws, slide the bars to the required position and clamp using the socket head allen set screws.
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Assembling the sliding table
Assembling the sliding table
The side push pull handle is fitted under the table for shipping and will have to be removed and re-fitted to the side of the table. To release the table remove the two sets of red transport brackets and withdraw the table lock knob. The table will now slide. Fit the push pull handle with the screws provided at the end of the table.
End push pull handle Side push pull handle
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Vertical adjustment screws
Plastic adjusting screws
Sliding table, side extension table The side extension table comes with the clamp bar attached. Loosen the ratchet handles and slide the bar into the slot on the side of the side of the sliding table. Attach the table
Straight edge
Side table adjustment
Mitre fence
Side extension table and level as follows To adjust the side extension table, lay a straight edge level on the sliding table and extended over the side extension table. Loosen the two clamping handles; adjust the vertical adjustment screws so that the edge of the side extension table is level with the sliding table. Reclamp and re-check with the straight edge. To get the side extension table parallel with the sliding table adjust the two plastic screws Flip stop located under the table. Only adjust the screws with the ratchet clamp handles loose.
The miter fence [Cross cut fence] Fit the “T” bolt into the sliding table slot. Fit the clamp shaft through the casting into the “T” bolt and tighten.The machine is provided with a flip fence stop [shown in the up and down position] that is factory set. Some adjustment may be necessary and can be achieved by loosening the lock nut, adjusting the bolt and then reclamping the lock nut.
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Assemble the clamp as shown by screwing the Note: The wood in the view above is resting on the wooden block at the front of the fence and also on the flip stop.
Mitre fence
Yellow guard
Flip stop
Assemble the yellow guard to the end of the fence as shown. The fence is supplied with two flip stops; that can be positioned along the fence.
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Fine tuning the mitre fence Several methods are acceptable to fine-tune the fence but we have found that the following is a very practical way to achieve a square panel. 1. Clamp the fence locked at 90 degrees against the stop. 2. Clamp a sheet onto the sliding table and cut a straight edge [edge “A”]. Mark “A”. 3. Move the sheet so that edge “A” is tight against the fence, clamp in position, cut edge “B” and mark “B”. 4. Flip the sheet so that edge “A” is still against the fence but edge “B” is furthest away from the saw blade, cut edge “C” and mark “C”. 5. If the sheet is cut square edge B and C should be parallel. Check this by measuring across the width of the sheet at both ends. Note: This method will double the amount of error and any adjustment that is required should be halved. Also the stop is closer to the table than the end of the sheet, so only adjust the flip stop in very small amounts. Example: You are using a 2’x 2’ sheet and you are out of parallel by 1/16”, adjust the stop =- 0.01” and repeat the cuts. First cut
Third cut
Second cut
Measure
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Sliding table carriage adjustment The sliding table comes factory set, should the table be out of alignment due to shipping movement see the maintenance section for adjustment procedure. Fitting a cutter
Speed selection knob
1. 2.
3. 4. 5. 6. 7.
With the power disconnected from the machine: Release the clamp screw on top of the hinged cover of the shaper fence system and swing the cover back. Raise the shaper spindle so that it lifts the blanking disc; remove the disc and rings. Raise the spindle to the maximum height, and ensure that the spindle is in the 90-degree position. Open the side door and engage the shaft-locking knob; you may have to rotate the shaft to align the locking pin with the shaft. Loosen the clamp bolt on the end of the spindle and loosen the allen set screws. Remove the spacer rings, and clean both the spacer rings and the spindle shaft. Select the spacers that are suitable for the cutter head that you are fitting.
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Advised Not advised
Note: Always mount the cutter head as close to the bottom of the spindle as practical. This will minimize vibration, reduce stress on the machine and improve the surface finish of the cut. 8. Fit the cutter head. Ensure that the cutter is fitted for the correct rotation. Note: When fitting the spacers, make sure that the security ring is fitted [the ring with the socket allen screws]. The security ring ensures that the cutter will not loosen during motor breaking. Always tighten the two allen set screws before operating the machine. 9. Tighten the lock bolt. 10. Refit the table rings [Select the rings that will minimize the gap between the cutter and the table rings]. Adjust the height and angle of the cutter. 11. Release the shaft-locking pin, rotate the cutter shaft by hand to ensure that it rotates freely and does not contact any part of the machine or the shaper fence. 12. Re-lock the hinged cover in place and adjust the hold down and hold in clamps. Speed selection
Ratchet handle
The speed selection will depend on various factors such as the type of wood, diameter of cutter, cutter material, etc. To change the spindle speed
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1. 2. 3. 4. 5.
6. 7. 8.
Disconnect the power from the machine. Open the access door. Loosen the ratchet handle to remove the tension on the drive belt. On the door is located the pulley speed selection chart. The belt runs through a metal “U” bracket that is attached to a speed selection knob. When you change the speed selection knob to the required speed, then you can move the belts to the relevant pulleys. The speed selection knob controls the indicator lights on the control panel. Tension the drive belt by pulling the handle that is attached to the motor support plate and lock in position with the ratchet clamping screw. Close the access door. Reconnect the power to the machine and check that the indicator light corresponds with the speed selected.
Spindle tilt The spindle can be tilted by unlocking the adjustment handle; rotating the handle until the angle indicator is at the angle required and locking the adjustment handle.
Tilt handle
Vertical handle
Handle lock
Rotation selection switch Angle indicator
Control handles
Spindle rotation The spindle rotation can be changed by selecting “1” or “2” on the rotation selection switch.
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Tenioning attachment [optional]
1. Fit the tenoning hood with the bolts as shown. Note: Loosening the bolts, sliding to the required position and tightening the bolts can adjust the hood forward and back. 2. To vertically adjust the front guard, loosen the clamping bolts, move the panel to the vertical position required and tighten the bolts. 3. The “T” bolt fits into the “T” slot that is closest to the table. This will locate the tenoning plate on the sliding table and its location is covered later. 4.
Fit the square nut into the “T” slot on the front of the sliding table and attach the key with the ratchet screw, but do not fully tighten.
Fitting the tenoning table
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5. 6. 7. 8.
9. 10.
Fit the tenoning plate to the key and slide to the position that is comfortable for the type and size of work that you intend to do. Slide the “T” bolt so that the threaded hole locates under the slot in the table. Fit the screw through the slot and tighten. Tighten the allen set screw so that it clamps the “T” bolt in position in the “T” slot. Check the movement of the tenoning plate by loosening the allen screw that clamps the plate to the “T” bolt and slide the plate forward and back. Check that the plate is square to the sliding table with an engineers square. If adjustment is needed, loosen the allen screw in the table slot. Loosen the ratchet clamp screw and the lock nuts on the key bracket. Adjust the screws; only make only very small adjustments. Re-clamp the ratchet screw, then the allen screw and re-check. Readjust if necessary. Mount the miter fence, guards and clamp as shown. The rule in the fence aluminum extrusion can be adjusted if required as follows. Loosen the plastic screw in the aluminum strip that the rule mounts too. Slide the rule to the correct position and re-tighten the screw.
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Maintenance and troubleshooting All tools and machines require regular maintenance, and the shaper is no exception. This section details the general maintenance and care of your machine. In general we recommend that you only use a Teflon-based lubricant on the machine. Regular oil attracts dust and dirt, and the Teflon tends to dry and has fewer tendencies to accumulate dirt and sawdust on your machine. Weekly maintanince 1. 2.
Check that all nuts and bolts are tight Clean the machine and check that the dust hose is clear. Make sure that all moving parts are clean and free from saw dust and dirt. 3. Lubricate all moving parts with a Teflon-based lubricant. 4. Wax the table and all non-painted parts. 5. Check the drive belt for damage, oil, dirt and cracks. 6. Check that the breaking system on the motor stops the electrical motor in less than 10 seconds. Note: You can only function the break a maximum of 10 times per hour. Drive belt The drive belt should last a long time [depending on the usage] but needs to be inspected regularly for cracks, cuts and general wear. If damage is found, replace the belt. Bearings All bearings are sealed for life and do not require any maintenance. If a bearing becomes faulty, replace it. Rust The table saw is made from steel and cast iron. All non-painted surfaces will rust if not protected. It is recommended that the table be coated with wax. All moving non-painted surfaces should be lubricated Top nut protected with a Teflon-based lubricant. Sliding table adjustment for vertical level with the main table The sliding table comes factory-set and should be + 0.02� above the main table. Should the sliding table need to be adjusted, use the following procedure:
Lower nut
Sliding table adjustment
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Do not attempt this procedure unless excessive movement has taken place during shipping. 1. 2. 3. 4. 5. 6.
Lock the sliding table in position with the table lock knob. Using a straight edge across the sliding table check the gap between the straight edge and the main table at both ends of the man table. If adjustment is needed loosen the lower nuts ¼ turn only. Do not loosen the top nuts Adjust the top nuts so that the gap under the straight edge is parallel and at about 0.02”. Check that all the top nuts are in contact with the support steel and that there is no rocking. Tighten the lower nut and re-check. If fine-tuning is required, repeat the procedure.
Sliding table adjustment for bearing / steel rod clearance
Screw “X”
The sliding table mechanism is designed with 8 ground steel rods; ball bearings run between the steel rods. The table comes factory set but if there is excessive side movement, adjustment can be made as Sliding table ball bearing follows: Screw “Y” clearance adjustment 1. Extend the table to one end. The ball carriage will be at the opposite end. 2. Move the table side to side to check for excessive movement. 3. Loosen the allen screw [X] and tighten allen screw [Y]. The screws must be adjusted in pairs and 2 pairs of screws cover the range of the ball carriage. Note: The screws should be adjusted in small steps as damage could be caused. Note: The [X] screws must be tight before you check for side movement. 4. Move the table so that the next two pairs of screws are covered by the ball carriage and repeat the adjustment procedure. 5. Continue until all the screws have been Remove end adjusted. cover Sliding table ground steel rods damaged or worn If the steel rods become damaged or worn, a new face can be presented to the ball bearings as follows:
Clamp screws
Steel rods 29
1. 2. 3. 4. 5.
Loosen the clamping screws at each end of the sliding table. With a brass rod, knock the rod out +1�. Rotate the rod +20 degrees. With the brass rod, knock the rod back level with the end of the table and retighten the clamping screws. Repeat until all the rods have been turned.
Troubleshooting Poor cut 1. 2. 3. 4. 5.
Cutter head not fitted to the bottom of the shaper spindle. Reposition the cutter on the spindle. Cutter blades blunt. Replace or re-sharpen the blades. Tilt or vertical movement hand wheels not locked. Lock the movement wheels. Direction of cutter rotation incorrect. Over feeding the job. Slow the feed rate.
Machine will not start 1. 2. 3. 4.
5.
6. 7. 8. 9. 10.
Check that the start switch is being depressed fully. Check that the electrical power cord is plugged into the power outlet. Check that the electrical supply is on [reset the breaker]. With the power disconnected from the machine, check that the wiring in the plug is correct. Check that the rubber insulation is stripped enough and is not causing a bad connection. Check that all the screws are tight. With the power disconnected from the machine, check that the wiring to the machine plug is correct. Check that the rubber insulation is stripped enough and is not causing a bad connection. Check that all the screws are tight Check that you have the correct power: 220V not 110V Check that the earth wire is wired correctly Check that the door is closed. Check that the emergency stop switch is in the full out position. Check that the internal breaker is not tripped.
The machine will not stop This is a very rare occurrence as the machine is designed to be fail-safe. If it should occur and you cannot fix the fault, seek professional assistance. The machine must be disconnected from the power and never run until the fault has been rectified. 1. Stop switch faulty. Replace the stop switch. 2. Internal contactor faulty. Replace the contactor.
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Motor tries to start but will not turn 1.
2. 3.
With the power disconnected from the machine, try to turn the shaper spindle by hand. If the spindle will not turn check the reason for the jamming. Typical reasons are spindle lock engaged, cutter head contacting the shaper fence or table rings. Motor faulty. Replace the motor. Motor break engaged.
Motor overheats The motor is designed to run very hot, but should it overheat, it has an internal terminal overload protector that will shut it down until the motor has cooled down and then it will reset automatically. If the motor overheats wait until it has cooled down and restart. If the motor shuts down, constinstantly check for the reason. Typical reasons are dull blade, overfeeding the wood, motor cooling fan clogged or faulty, motor cooling fins clogged, Break engaged and excessive ambient temperature. Squeaking noise 1. 2. 3.
Check that the motor cooling fan is not contacting the fan cover. Check the bearings. Check the drive belt.
Cutter slows down during a cut 1. 2. 3. 4.
Loose drive belt. Re-tension the belt. Dull blade. Replace the blade or have it re sharpened. Feeding the wood too fast. Slow down the feed rate. Oil or dirt on the drive belt. Clean or replace the drive belts.
Cutter overheats 1.
Dull blade. Change the blade or re sharpen the blade.
Machine vibrates 1. 2. 3.
Machine not level on the floor. Re-level the machine ensuring that it has no movement. Damaged drive belt. Replace the belt. Cutter head unbalanced.
Poor dust collection 1.
Check the capacity of the dust collection system. You need a minim of 1000 cubic feet per minute at the machine. The stronger the dust collection the better.
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2. 3.
Check the dust hose is not blocked. Check that the dust collector is not full.
Accessories The following accessories are available from Laguna Tools. Mobility kit. Side extension tables. Flip stops for the miter fence. Side flip stops for sliding table. Sliding table clamp. Cutters and cutter heads. Work benches. Tool cabinet [floor standing]. Toolbox. Parts breakdown for the TSS and TS table saws Ordering spare-parts When ordering spare parts specify: Machine Model and serial number. Part number required, taken from the exploded view drawing on the following page. Quantity required EXAMPLE: To order a Electric motor Model: T1000S Serial number 12345 Part number: T100LB-2: MB3 Quantity: 1 piece
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33 ∆/Υ
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Т1001.01.00.00.00 Casing with top T1001.01.01.00.00 BODY T1001.01.00.02.01 BOARD Т1001.01.00.03.00 COVER T1001.01.00.00.04 STAR HANDLE SF250M.01.00.00.11 STUD М12Х88 DIN 934 NUT М12 DIN 985 NUTМ12 SF2300.01.00.00.15 WASHER Ф30ХФ12,5Х3 ISO 7380 SCREW М6Х10 DIN 125A WASHER АМ6 SF250M.01.00.00.08 LEVELING SUPPORT DIN 934 NUT М16 DIN 125A WASHER АМ8 Ф250М.01.00.01.02 RING Ф160 КПФ.00.03 RING Ф105 SF250M.01.00.02.05 TING Ф65 SF250M.01.00.02.06 COVER
1 1 1 1 7 14 7 14 2 2 4 4 1 1 1 1 1
34
Т1001.02.00.00.00 Cutter
35
Т1001.02.00.00.00 Cutter 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 36 37 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59
T100LB-2; IM B3 DIN 931 DIN 127B T1001.02.00.04.00 T1001.02.05.00.00 T1001.02.00.00.06 UN 732 DIN 912 XPZ (10x8) T1001.02.00.00.10 DIN 6885А AG 100 T1001.02.00.00.15 SF250M.02.00.00.09 SF250M.02.00.00.06 Ф250М.02.00.00.52 DIN 985 SF250M.02.00.00.05 T1001.02.00.00.21 Т1001.02.00.00.22 DIN 471, TYP A Ф250М.02.00.00.71 DIN 7991 ДМ5-321.60.00.34ГХ DIN 914 SF250M.02.00.18.00 F2300.02.00.00.51 DIN 915 DIN 931 DIN 912 T1001.02.00.36.00 ISO 7380-10.9 Т1001.02.00.00.40 DIN 934 Т1001.02.00.42.00 Т1001.02.00.43.00 Т1001.02.00.00.44 DIN 914 DIN 934 Т1001.02.00.00.47 DIN 915 DIN 934 Т1001.02.00.00.50 SF250M.02.33.00.01 DIN 912 DIN 127B Т1001.02.00.00.54 Т1001.02.00.00.54 DIN 1481 T1001.02.00.00.58 DIN 985
ELECTRIC MOTOR4KW BOLT М10Х25 SPRING WASHER 10Н INCLINATION READING DEVICE INDICATION DEVICE MOTOR BELT WASHER CASING WASHER Ф9ХФ35Х2,5 SCREW М8Х20 COTTER BELT Lw=800 mm SPINDLE BELT WASHER PIN А8Х7Х35 ASPIRATOR HOSEL=800 BODY LEFT SECTOR STUD М10Х70 WASHER NUT М10 RIGHT SECTOR RULER CUTTING SHAFT RING В35 BEARING 6207-2Z P5 (35x72x17) LID SCREW М6Х16 BLADE FIXING SCREW М5Х10 SET OF SPACER BUSHINGS CHOCK BUSHING FIXING SCREW М8Х12 BOLT М16Х50 SCREW М10Х35 CHIP COLLECTOR SCREW М6Х10 LEVER NUT М12 SUPPORT MOTOR SUPPORT AXLE FIXING SCREW М8Х20 NUT М8 BUSHING FIXING SCREW М6Х30 NUT М6 PLATE BUSHING SCREW М8Х60 SPRING WASHER 8Н BODY AXLE-GEAR WHEEL SPRING PIN Ф5Х24 SCREW FOR AXLE LIFTING NUT М10
1 4 12 1 1 1 4 8 1 1 1 1 1 1 2 2 4 1 1 1 3 2 1 4 1 1 1 1 2 1 4 1 4 1 3 1 1 1 1 4 1 2 2 1 1 2 12 1 1 1 1 1 36
60 61 62 63 64 65 66 67 68 69 71 72 73 75 76 77 78 79 80 81 82 83 84 85 86 87 88 90 91 92 93 94 95 96 97 98 101 102 103 104 105 106 108 111
DIN 125A WASHER АМ10 T1001.02.00.00.61 GEAR WHEEL Z=14 AS 1528 BUSHING WASHER 1528 (15x28x1) AXK 1528 AXIAL BUSHING 1528 (15x28x2) SF250M.02.00.00.35 BUSHING Ф36Х14 DIN 913 SCREW М6Х8 SF250M.02.00.00.38 NUT DIN 1481 SPRING PIN Ф6Х30 DIN 912 SCREW М10Х30 DIN 912 SCREW М8Х25 T1001.02.00.71.00 GUIDING CANTILEVER SF250M.02.52.00.13 SMALL AXLE T1001.02.00.73.00 TELESCOPIC NUT Т1001.02.00.75.00 CANTILEVER AXLE DIN 985 NUT М12 GN603-78-М10-20DGR HANDLE М10Х20 T1001.02.00.00.78 FLYWHEEL Ф200 PIN Т1001.02.00.00.79 THREADED AXLE Т1001.02.00.00.80 GUIDE OF BEARING Т1001.02.00.00.81 STRAP GN603-63-M8-20-DGR HANDLE М8Х20 КРМЩ 11.07 PIN DIN 471, TYP A RING В12 Т1001.02.00.00.85 WASHER Т1001.02.00.00.86 AXLE NR 51104 AXIAL BUSHING 51104 (20x35x10) S2300.02.00.00.17 WASHER 30 COUPLING FOR UNIVERSAL UL808.1-20-B12-62E JOINT Т1001.02.00.00.91 GUIDE GN698.3-26-M6 FOLDING HANDLE DIN 912 SCREW Т М6Х16 DIN 125A WASHER АМ6 DIN 127B SPRING WASHER 6Н T1001.02.00.00.96 YOKE DIN 934 NUT М10 T1001.02.00.98.00 SPINDLE Т1001.02.00.00.101 FIXING DEVICE T1001.02.00.102.00 GUIDING BASE DIN 912 SCREW М6Х20 Т1001.02.00.00.104 INCLINATION SCREW T1001.02.00.00.105 STUD T1001.02.106.00.00 TELESCOPIC SHAFT Ф250М.02.00.00.74 GUIDING COTTER DIN 125A WASHER АМ12
3 1 2 1 1 2 1 2 4 4 1 1 1 1 1 1 2 1 1 2 2 2 2 4 2 1 2 1 1 2 2 2 4 1 1 1 1 1 2 1 1 1 1 1
37
Т1001.02.00.04.00. Reading device for cutter angle inclination 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Т1001.02.00.04.01 Т1001.02.00.04.02 T1001.02.00.04.03 DIN 125A DIN 985 T1001.02.00.04.06 T1001.02.00.04.07 Т1001.02.00.04.08 T1001.02.00.04.09 DIN 127B DIN 912 Т1001.02.00.04.12 SF250M.02.60.00.18 DIN 934 Т1001.02.00.04.16 T1001.02.00.04.17 DIN 912 DIN 127B DIN 934 T1001.02.00.04.21 SF250M.02.60.00.22 БДС 3148-69
SPACER BUSHING ROLLER Ф40 LONG AXLE WASHER АМ8 NUT М8 ROLLER Ф26 AXLE WASHER Ф20ХФ8,5Х2,5 STRAP SPRING WASHER 8Н SCREW М8Х20 POINTER BOLT М6Х14 NUT М6 STEEL ROPE ф1.4 L=1500 SECTOR SPACER BUSHING SCREW М6Х25 SPRING WASHER 6Н NUT М8 SCREW SPRING 15Х11 L=166 TERMINAL А6,0
2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 1 2 2 2 1 1 1 1
38
Т1001.02.05.00.00 Rotations reading device 1 2 3 4 5
T1001.02.00.102.0GUIDING BASE 0 Т1001.02.05.01.00CANTILEVER TP0047-B OPTICAL ELECTRONIC SENSOR FOR BELT TRANSMISSION БДС 744-83 NUT М6 БДС 2171-83 SCREW М6Х16
1 1 1 2 2
39
SF250M.20.00.00.00 Format table L=1150 мм
40
SF250M.20.00.00.00 Format table L=1150 mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33
S1150.03.00.00.01 S1150.03.00.00.06 S2300.03.00.00.12 S2300.09.00.00.03-01 DIN 963A БДС 12620-75 S2300.09.02.00.00-02 S2300.05.00.02 DIN 985-6 DIN 127B DIN 931 S2300.05.00.00.04 DIN 934 S3200.05.00.00.02 DIN 912 DIN 912 S1150.03.00.00.09 DIN 127B S1150.03.00.00.11 БДС 7947-85 S2300.04.00.00.02-01 S2300.04.00.00.11 S2300.04.00.00.10 S2300.07.00.00.03 S2300.07.00.00.02 S2300.07.00.00.01 S3200.03.00.00.06 DIN 5401 S1150.03.00.00.03 S2300.09.00.00.01-01 S2300.05.00.00.03-01 DIN 97
MOVABLE PART RAIL COTTER COVER SCREW М4Х12 DOWEL ДС-3 (ф8) FORMAT TABLE COVER COTTER NUT М12 SPRING WASHER 10Н BOLTТ М10Х25 SUPPORT WASHER NUT М12 SUPPORT STRAP SCREWТ М6Х16 SCREW М6Х12 STRIP L=1150 SPRING WASHER 6Н FIXED PART L=1150 О-RING Ф8,5Х1,5 FIXING PIN SECURING RING FIXING GUIDING PIN COTTER WASHER Ф24ХФ8,5Х3 HANDLE CLEANER-LUBRICATOR PELLET Ф15,081 SEPARATOR LEFT UPPER COVER STUD М12Х60 SCREW FOR WOOD 5х45
1 8 2 2 6 8 1 4 4 4 4 8 4 2 4 4 2 4 1 2 2 2 2 1 1 1 4 10 1 1 4 8
41
5
4
1
2 6
3
SF250M.08.00.00.00 Cantilever table 1 2 3 4 5 6
SF250M.08.00.00.01 DIN 125A GN603-73-M10-20DGR SF2300.15.01.00.00 DIN 551 DIN 551
SLIDER WASHER АМ10 HANDLE
1 2 2
EXTENSION TABLE 500Х320 FIXING SCREW М6Х16 FIXING SCREW М8Х20 POLYAMID
1 2 2
42
ЛВФ 00.00.00.00-01 Cutter rotation ruler without extension 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
ЛВФ 00.01.00.24-01 S2300.13.00.00.21 S2300.13.00.00.17 S2300.13.00.00.18 S2300.13.00.00.11 S2300.13.00.00.12 S2300.13.00.00.13 DIN 912 DIN 127B DIN 1481 S2300.13.00.00.19 GN636-56-M8-EDSG DIN 7380 ЛВФ 00.01.00.31 DM5-321.30.40.02
PROFILE L=900 STRAP STRAP WASHER STRAP SPRING REST SCREW М6Х16 SPRING WASHER 6Н PIN Ф4Х40 SCREW
1 2 2 2 2 2 2 4 5 2 2
HANDLE М8 SCREW М6Х16 WOODEN BLOCK SPRING
2 2 1 1 43
19 20 21 22 23 24 25 26 27 29 30 31 32
ЛВФ 00.01.00.29 DIN 551 ЛВФ.00.11.01.00 DIN 471, TYP A ЛВФ 00.11.02.00-01 DIN319 KU-25-M8 S2300.10.00.00.02 ЛВФ 00.11.00.04 ЛВФ.00.11.00.10 GN603-63-M8-20DGR S2300.10.00.00.03 ЛВФ.00.11.00.12 ЛВФ 00.11.00.09 GN603-63-M8-35DGR ЛВФ 00.00.00.08 ЛВФ 00.00.00.10 DIN 912 ЛВФ 00.00.00.13 ЛВФ 00.00.00.14 ЛВФ 00.00.00.18 DIN 931 ЛВФ.00.00.00.03-01
33 34 35 36 37 38 39 40 41 42 43 ЛВФ 00.01.00.25
SUPPORT STRAP SCREW M4Х8 POLYAMID SUPPORT RING В18 ARM BALL 25 STUD GUIDE AXLE
1 1 1 1 1 1 1 1 1
HANDLE М8Х20 ECCENTRIC BODY PILLAR
2 1 1 1
HANDLE М8Х35 WASHER BASE SCREW М8Х20 BASE ECCENTRIC POLYAMIDE WASHER BOLT М6Х10 COTTER LINE 0-1000 LEFT-RIGHT BUS
1 1 1 2 2 1 1 1 1 1 1
44
ПФ180-00.00.00-01 Protector of integral ruler cutter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ПФ180.00.00.04 SQUARE SET GN603-63-M8-DGR HANDLE М8 DIN 985 NUT М10 ПФ180-00.00.12 AXLE ПФ180.00.00.06 BLOCK ПФ180-00.10.00 SCREW М10Х155 БДС 1269-83 NUT М10 DIN 125A WASHER АМ10 ПФ180.00.00.09 WASHER Ф22Х8Х2 ISO 7380 SCREW М6Х16 DIN 125A WASHER АМ8 DIN 985 NUT М8 ПФ180.00.01.00 BODY ПФ180.00.15.00 FLANGE ПФ180-00.25.00 CENTERING STRAP ПФ180-00.00.24 BLOCK GN603-63-M8-40DGR HANDLE М8Х40 ПФ180-00.11.00 SCREW М10Х110 DIN 985 NUT М6 DIN 125A WASHER АМ6 ПФ180-00.00.19 SCREW ПФ180-00.00.16 NUT ПФ180.00.03.00.00 LEFT INTEGRAL RULER ПФ180-00.25.00 COVER Cod.01.HP30 C20 HANDLE М6Х20 ПФ180.00.02.00.00 RIGHT INTEGRAL RULER ПФ180-00.32.00 STRAP WITH SCREW ПФ180-00.00.09 WASHER Ф32Х13Х5 ПФ180-00.22.00 HANDLE М12 DIN 931 BOLT М6Х16
1 2 2 2 1 1 6 2 2 4 2 2 1 1 1 1 1 1 4 4 2 1 1 1 1 1 2 2 2 2
45
МШ.00.00.00-01 Table for cutting of machines with format table without CE (optional) 1 2 3 4 5 6 7 8 9 10 11
МШ.00.00.09-01 DIN 84 МШ.00.00.23 МШ.25.01.00 МШ.25.00.02 GN603-63-M8-25-DGR DIN 934 DIN 551 МШ.00.00.22 МШ.00.00.21 DIN 913
MOVABLE TABLE SCREW М4Х12 SLIDER GUIDE NUT FASTEN LEVER М8Х25 NUT М6 FIXING SCREW М6Х35 GUIDING AXLE COTTER FIXING SCREW М8Х10
1 10 2 1 1 1 2 2 1 1 1
46
МШ .00.00.00 Table for cutting of machines with format table and CE (optional) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
МШ.00.00.09 МШ.00.00.13 МШ.00.00.23 МШ.25.01.00 МШ.25.00.02 GN603-63-M8-25-DGR DIN 934 DIN 551 МШ.00.00.22 МШ.00.00.21 МШ.00.00.02 МШ.00.01.00 МШ.00.00.03 DIN 963A DIN 127B GN603-63-M8-DGR DIN 912 ЛВФ.00.11 ЛВФ.00.11.00 DIN 417, TYP 1 МШ.00.00.16 МШ.00.17.00 GN603-63-M8-20-DGR МШ.00.00.14 ЛВФ.00.11.00.12 ЛВФ.00.11.02.00 ДМ5-321.40.30.14 ЛВФ.00.11.00.04 DIN 319-KU-25-M6-C S2300.10.00.00.02 S2300.10.00.00.03 ЛВФ.00.11.00.10
MOVABLE TABLE ROTATION RULER SLIDER GUIDE NUT FASTEN LEVER М8Х25 NUT М6 FIXING SCREW М6Х35 GUIDING AXLE COTTER GUARD SUPPORT SQUARE SET SCREW 6Х20 SPRING WASHER 6Н FASTEN LEVER М8 SCREW М6Х16 THRUST SPINDLE RING В18 WASHER HANDLE М10Х60 HANDLE PILLAR BODY ARM SPRING GUIDE BALL 25 STUD ECCENTRIC AXLE
1 1 2 1 1 3 6 2 1 1 2 1 2 4 12 2 7 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 47
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 56 57 59 60 61 62 63
ISO 7380 ЛВФ.00.01.00.31 ЛВФ.00.01.00.29 ЛВФ.00.00.00.14 DIN 931 МШ.00.11.02 МШ.00.11.24 ЛВФ.00.00.00.13 GN636.4-56-M8-30-DSG МШ.00.11.06 DIN 963A DIN 125A DIN 934 S2300.13.00.00.22 S2300.13.00.00.10 МШ.00.11.32 DIN 963A DIN 1481 S2300.13.00.00.13 S2300.13.00.00.11 S2300.13.00.00.18 S2300.13.00.00.17 S2300.13.00.00.25 S2300.13.00.00.23 ЛВФ.00.11.01.00 DIN 551 S2300.13.00.00.21 S2300.13.00.00.19 GN636-56-M8-E-DSG DIN 84 DIN 913
SCREW М6Х16 WOODEN BLOCK SUPPORT STRAP ECCENTRIC BOLT М6Х10 BUS 15Х3 L=630 PROFILE SUPPORT STAR HANDLE RECTANGULAR TUBE SCREW М5Х10 WASHER АМ5 NUT М5 SHORT PROFILE STRAP SUPPORT SCREW М8Х30 SPRING PIN Ф4Х40 REST STRAP WASHER STRAP STRAP STRAP SUPPORT FIXING SUPPORT М6Х10 STRAP SCREW STAR HANDLE М8 SCREW М4Х12 FIXING SCREW М8Х10
2 1 1 1 1 1 1 3 1 1 2 2 2 1 1 1 2 2 2 2 2 2 1 1 1 1 2 2 2 5 1
48