Uniclass L4 1122 CI/ SfB (31.5)
Orbis Integra Doorsets Range
EPIC D112
THE LAIDLAW SERVICE A Comprehensive Service and Quality Brand Laidlaw is the leading specifier, distributor and technical service provider of architectural hardware to the UK construction industry. Laidlaw is able to offer a wide range of architectural products that combine design and function across a broad range of product categories. This is achieved by working closely with manufacturing partners ensuring consistent quality and performance are achieved from the products offered and by keeping up to date with market requirements and technical specifications to ensure Laidlaw remains at the forefront of the markets it serves. In addition to the renowned Orbis branded ranges of quality Architectural Ironmongery, the Laidlaw portfolio incorporates specialist product areas such as Electronic Access Control, Anti-Ligature fittings and a comprehensive package of Orbis Doorsets. To further complement this collection we also offer Orbis Integra Doorsets, a combination of steel frames and timber doors complete with fully integrated hardware from our Orbis Classic, Commercial and Premier ranges.
Offering comprehensive and related packages allows the specification of our doorsets and related hardware from a single source - eliminating compatibility issues completely.
Laidlaw Orbis Integra Doorsets are supplied on-site fully protected with all non-projecting hardware already installed.
Laidlaw Orbis Integra Doorsets are precision manufactured using some of the most sophisticated equipment in Europe.
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Complete UK coverage Laidlaw provides this service through a nationwide network of sales offices, trade counters and distribution centres. Each sales office provides a comprehensive free scheduling and estimating service. With this scale of national coverage, project co-ordination and supply chain efficiencies have become core to the Laidlaw offering. A quality branded range Under the renowned Orbis brand, a range of superbly designed and fully integrated Steel frames with timber doors is available. Stainless steel handrails and balustrades have also been developed to perfectly complement Orbis products. Constant innovation across all aspects of the business enables us to respond quickly to the changing needs of our customers. Working in partnership Laidlaw have a dedicated team of qualified technical consultants who can offer guidance on all relevant building regulations and legislation, including Approved Document M, BS8300 and the Disability Discrimination Act. In particular, recommendations can be made on colour contrast as well as key accessibility features. We are also a RIBA approved supplier of Continuous Professional Development Seminars, including presentations on the Disability Discrimination Act, Handrail & Balustrading and Orbis Timber Doorsets.
Changes in Legislation New fire safety rules affecting all non-domestic premises in England & Wales have been in force since October 2006. Fire certificates ceased to have legal status, the responsibility for complying with the Fire Safety Order now resting with the 'responsible person'. In a workplace for example this is the employer and any other person who may have the control of any part of the premises, e.g the occupier or owner.
ORBIS INTEGRA DOORSETS - CONTENTS
THE LAIDLAW SERVICE ORBIS INTEGRA DOORSETS - INTRODUCTION
1 3-6
ORBIS INTEGRA STEEL FRAMES
7
ORBIS INTEGRA DOORS AND FINISHES
8
ORBIS INTEGRA DOORSET SIZES
9
ORBIS INTEGRA DOORSET GLAZING ORBIS INTEGRA DOORSET IRONMONGERY
10 11 - 12
BUILDING REGULATIONS
13
CARE OF ORBIS INTEGRA DOORSETS
14
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ORBIS INTEGRA DOORSETS
At Laidlaw we recognise the advantages of the flexibility, the high quality feel, comfort and appearance of timber doors and the structural and installation advantages associated with steel frames. We are pleased to be able to offer this versatile combination in our Orbis Integra Doorsets system.
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ORBIS INTEGRA DOORSETS Offering a combination of strength and stability of steel frames and the warmth and beauty of timber doors. The Orbis Integra Doorset is ideally suited to new build applications which require a cost effective and durable solution, typically on Design & Build applications, Student and MOD Accommodation, Nursing homes, Hotels etc. The high quality aesthetic of the real wood veneer door options makes Orbis Integra Doorsets an ideal choice.
All-in-one product Multi-supplier provision of doors, frames and ironmongery can be time consuming and inefficient. With Orbis Integra doorsets you get one integrated package complete with door, frame, seals, glazing and ironmongery. Advance planning The co-ordination of doors, frames, glazing and ironmongery at specification stage minimises on-site disruption and our factory control systems ensure total compatibility of sizes, materials and performance. Wide range of finishes Orbis Integra doorsets are available in a range that is both attractive and durable with a wide range of door finishes and painted steel frames.
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ORBIS INTEGRA DOORSETS The construction and patented assembly of the Orbis Integra Doorset can cut installation times by as much as 75%
Patented construction The frame system requires no time consuming preassembly. Simply by slotting together the interlocking frame sections around the wall, the frame is held in place permanently by a series of patented internal clamps which lock the frame around the wall structure.
Speed and accuracy of installation Products arrive on site securely wrapped and with corner protection and are easily transportable. Installation is normally carried out entirely as a second fix operation, thereby substantially eliminating the risk of damage to doors and frames. Installing a doorset in the traditional way is a time consuming activity. Orbis Integra doorsets utilise a unique, patented system of fixing which effectively clamps around the wall structure to provide a rigid assembly with no visible fixings. The Orbis Integra steel frame is supplied in separate sections which click together during installation. Internal clamps within the frame are then tightened with a socket wrench locking the complete assembly into the wall. Lift-off hinges are factory fitted to the frame which allows the door to be simply slotted into place, requiring only the last minute assembly of the furniture. This rapid installation process makes the Orbis Integra doorset a highly economical and practical solution and produces a consistently high quality finished installation.
Consistent quality in every detail The attention to detail and exceptional factory finish on every Orbis Integra doorset means we can offer a 10 year guarantee on all our products. They meet all of today's stringent building standards and achieve ISO 9001:2000 accreditation.
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ORBIS INTEGRA DOORSETS Making the most of Modern Methods of Construction reduces installation costs and improves the quality of finish
Slide the hinge jamb onto the wall, plumb level and tighten the clamps to hold it firmly in place
Locate the head section into the jamb and whilst holding it in place .......
..... locate the second jamb into the head section, then slide this jamb onto the wall
Pull the head section down so that it 'clicks' firmly in place, locked onto each jamb
Slide the second jamb up/down to level the head section and plumb the second jamb
Check the width of the opening and all joints are fully closed prior to tightening the clamps
Making sure the frame remains plumb, tighten all the clamps on both jambs using the 5mm hexagon socket wrench
Install the hinges onto the door leaf and lift the door into place. Fit remaining furniture and cover clamp holes with plugs supplied
(supplied as standard)
Safety features All doorset materials and construction, including glazed openings and ironmongery, are fully tested for fire resistance. Every product in Laidlaw's range is compliant with current fire, smoke and acoustic ratings for all building types. This greatly reduces the risk of fire and smoke barrier failure which can happen much more readily with unco-ordinated doorset components.
Orbis Integra Doorsets form part of the Orbis product porfolio which includes Timber Doorsets and Steel Doorsets and an extensive collection of door hardware. For further information please contact your Laidlaw Technical Consultant for a detailed information pack.
Summary of Main Features • • • • • • • • •
Installation time dramatically reduced by up to 75% compared to conventional timber or steel doorset Reduced site work and co-ordination Meets the requirements of Building Regulations Approved Document M Meets the requirements of MMC (Modern Methods of Construction) Complete scheduling service - doors, frames and ironmongery from a single source 10 year guarantee Factory fitted ironmongery Factory fitted glazing Fully certified
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ORBIS INTEGRA STEEL FRAMES Orbis Integra steel frames Orbis Integra frames are precision manufactured in 1.5mm thick rolled mild steel. The single rebate frame profile is available for 100mm, 125mm, 140mm and 165mm stud frame or blockwork walls (see frame details below). Other widths are also available depending on quantities. In all cases the butt jointed frame is supplied in individual parts, head frame section and 2 vertical jambs. Each section is installed separately, the 3 parts clipping together during the installation process. When the 3 parts are in position and aligned true, the assembly is firmly locked into place using the patented clamping mechanism which is concealed inside the jamb frame profiles. Alternative first fix frames For use in blockwork walls the Orbis Integra frame may also be supplied with fixings suitable for first fix applications and mortar backfilled. Fire Rated Frames The second fix Orbis Integra frame assembly with the patented wall clamps is suitable for use on fire door applications and does not require back-filling.
Type C - Masonry or blockwork wall
Type B - Stud wall
Type D - Masonry or blockwork wall
Frame section above, showing patented internal clamp which locks the frame onto the wall structure
15mm
varies
15mm
Type A - Stud wall
10mm 15mm
36.5mm
Type D - Masonry or blockwork wall When using a sub-frame in masonry or blockwork, it is necessary to leave a gap to the back edge of the frame of 10mm on both sides in the width and 20mm on the height. 7 www.laidlaw.net
ORBIS INTEGRA DOORS & FINISHES Door finish options Orbis Integra doorsets are available with veneered doors, laminate doors or with painted doors. In all cases the door is totally factory finished, requiring no further on-site finishing and with non-projecting hardware preinstalled. All doors are prepared for lift-off hinges for quick and accurate installation.
Veneered doors Orbis Integra veneered doors are finished with Crown Cut Wood Veneer. Crown cut veneers are bookmatched to provide an attractive and carefully balanced pattern across the width of the door. This is achieved by taking successive leaves of veneer and reversing each alternate leaf so as to bring corresponding opposite edges together in a mirrored effect.
Maple
A.W Oak
Ash
Beech
Laminate doors Doors are faced with laminate from the Formica PSM Door Collection Range or wood grain effect range. All doors are hardwood lipped on all edges. Laminate provides an easy to clean and very resistant surface. Orbis Integra laminate doors easily meet the requirements of EN 438 Test method 15 which specifies resistance to staining by 49 substances in everyday use.
Above - Orbis Integra laminate door in Ref: 1997 Oceano Right - Standard white painted door Ref: RAL9010 Far Right - Beech veneered door with solid lipping (veneer overlipped)
Painted doors All fully factory painted doors provide a more durable and high quality finish than can be achieved on-site. Orbis Integra painted doors are available as standard in White, RAL 9010 and are also available in an extended range of RAL colours depending on quantities.
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ORBIS INTEGRA DOORSET - SIZES Door Configurations Each Orbis Integra Doorset type is available in the following configurations:
Single doorset
Unequal Pairs
Equal Pairs
Doorset Sizes All prepared openings should be equal in wall thickness at all points and plumb and square tolerances of Âą5mm in the width and +5/-0 in the height.
A
B
Structural
Door
Door A
Door
Leaf height
Opening height
Frame height
2066mm
2080mm
2116mm
Opening height
2100mm
C
D
E
F
G
H
Structural
Door
Door
Door
Leaf width
Opening width
Frame width
848mm
856mm
929mm
Opening width
900mm
B
C
D
B
A
C
D
Classifications BS 476 Pt.22:1987 (Fire Integrity) BS 476 Pt.31.1:1983 (Smoke Performance) BS 5588.4:1988 (Fire Performance)
E
BS EN ISO 140-3 (Acoustic Performance) BS EN ISO 717-1 (Acoustic Performance) BS DD171 (Strength & Durability) BS EN 1192 (Strength & Durability) ISO 9001 (Quality Management) ISO 14001 (Environmental Management)
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F G
E
H
F G H
ORBIS INTEGRA DOORSET - GLAZING
Indicates these vision panels comply with Document M which requires a zone of visibility between 500mm and 1500mm (in one glazed panel), if necessary interrupted between 800mm and 1150mm above the floor to accommodate a horizontal rail.
250
500
750
250
250
250
250
Factory glazing can be supplied in: • Clear toughened safety glass (non fire) • Wired glass 6mm Pyroshield safety glass (GWSG) - FD30 • Clear safety glass - FD30
750
750
Vision Panel Designs To ensure quality and specified performance, all glazed doors are factory glazed with hardwood bolection beads, pinned or screwed.
200 400
350
200
150
150
350
250
150
Clear safety glass 750 1250
1250
200
400
150 200
200
150
150
Wired Pyroshield safety glass
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ORBIS INTEGRA DOORSET IRONMONGERY
Quality Hardware All Orbis Integra doorsets are factory prepared for a comprehensive selection of high quality door furniture from our Orbis Classic, Commercial and Premier ranges. All doorsets are provided with lift-off hinges which are pre-fixed to the frames, all of which speeds up the installation time and ensures a clean and accurate finish.
1
Above - Orbis Integra veneered door fitted with an arrangement of 72mm centre sashlock with 19mm return to door lever furniture in Satin Stainless Steel.
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2a
3
ORBIS INTEGRA DOORSET IRONMONGERY 2b
4
5
6
7
1. The 72mm centre European style lockcase is factory fitted with radius forend and strike plate providing exceptionally high quality installation and improved levels of reliability from high accuracy of installation. Shown here is a sashlock with reversible latchbolt. Other options include latch only, bathroom lock, deadlock and night latch. The satin stainless steel lock forend is compatible with many lever furniture options from the Orbis hardware ranges. 2a. Door closer, from the exclusive Orbis range is supplied in a powder coated finish to suite with satin stainless steel door furniture. 2b. The standard door closer has adjustable power 2 - 5 with closing speed and latch action adjustment. Back check, delayed action and Electromagnetic hold-open functions are also available. 3. Lift-off hinges to BS EN Grade 12 are pre-fixed to the frame and are concealed on the frame side. 4. Lever action flush bolt 200mm length for mounting into the leading edge of the door, normally specified for leaf and a half doors. 5. Pull handle 400mm length in 34mm diameter nylon with bolt through fixings. 6. Bolt through pull handles from the Orbis range of door furniture are available to suite with lever handle furniture 7. Pull handles in various lengths in Stainless Steel or Satin Anodised Aluminium, available in 19mm or 22mm diameters with bolt through fixings are available.
Specification advice Following recent fire tests under BS EN 1634-1:2000, where proposed handles require bolt through fixings, they should include 1mm thick intumescent material to the fixing hole (wrapping the bolt/bar) for 30 minute doorset constructions (FR30).
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BUILDING REGULATIONS Building Regulations Approved Document M Minimum effective clear opening widths of doors Direction and width of approach
800mm
750mm
Straight -on (without turn or oblique approach) 800mm
750mm
Laidlaw Comment
At right angles on an access route at least 1500mm wide
825mm
775mm
External doors to buildings used by the general public
1000mm
775mm
Scottish Standards Part S
For single leaf, single swing doors, the 800 and 825mm clear opening widths can be safely achieved using 1100mm doorsets.
Laidlaw Comment
Opening width External doors
800mm
Internal doors
750mm
The 800mm clear opening can be achieved using a 1000mm doorset and the 750mm clear opening using the 900mm doorset.
Building Regulations Approved Document M
Laidlaw Comment
Vision panels in doors
Where single swing double doors with unequal leaves are used across a 1500mm wide corridor, the smaller leaf will be greater than 450mm so a vision panel will be necessary. In practice, vision panel options are determined by current fire certification.
Entrance doors Door leaves and side panels wider than 450mm have viewing panels giving a zone of visibility between 500mm and 1500mm (in one glazed panel), if necessary interrupted between 800mm and 1150mm to accomodate a horizontal rail.
Laidlaw recommends extending vision panels above the top zone of visibility (1500mm) to allow greater range of vision by ambulant people.
Internal doors The same guidance as above, but vision panels to be provided only where appropriate.
BS 8300:2001
Laidlaw Comment
Location of ironmongery BS8300 provides this diagram in order to ensure the correct location of door furniture.
Although BS8300 gives a range of heights for lever handles and horizontal pull handles, Laidlaw recommends a spindle height of 900mm. A pull handle length of 450mm, with a top fixing position of 1400mm is also recommended.
Note: where a full width mid-rail plate or lock are required the recommended pull handle sie or position will need to be altered to avoid clashing with the plate or lock.
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The 400mm height of the kicking plate provides greater resistance to damage from wheelchairs.
CARE OF ORBIS INTEGRA DOORSETS Veneers Veneers should be lightly washed with a diluted liquid detergent applied with a sponge or soft cloth. Minor damage should be repaired by lightly sanding, using beeswax if required and finally applying a semi matt lacquer using a fine brush. Fully painted Factory applied paint is water based and highly resistant to most household chemicals, grease and solvents. It is also resistant to minor abrasions. Lightly wash with a diluted liquid detergent applied with a sponge or soft cloth. Minor damage should be filled and painted with a matching BS/RAL colour satin finish paint.
be checked quarterly to ensure that the door closes correctly and that all fixing screws are tight. Adjustment to the controls should be carried out if the unit is not closing correctly i.e. closing speed, latching action, back check action and delayed action if fitted. It is important to check that the door has not dropped out of alignment. It is recommended that door stops are fitted to prevent undue strain on the spring mechanism. Electromagnetic devices - Any electrical hold-open device and its associated sensor or alarm should be checked once a week. Further information on maintenance of the full range of Laidlaw ironmongery is available upon request.
Laminates
Product guarantee
Lightly wash with a diluted liquid detergent applied with a sponge or soft cloth. Minor damage or scratches should be filled with a special laminate filler available from laminate manufacturers.
The Orbis Integra Doorset Range is covered by a ten year guarantee on internal doorsets assuming normal wear and tear. Conditions and usage must be according to our recommendations. The guarantee does not cover wilful neglect or unskilled installation or any defects which were visible before the installation of the product but not reported within seven days of delivery.
Maintenance Regular inspection should be carried out to ensure that doors are operating correctly and not binding on floors or against the lock keep as this will cause damage to the door. It is particularly important to check that intumescent/smoke strips are undamaged.
Dimensional tolerances
Ironmongery Hinges - Lift-off ball bearing hinges require no maintenance. Overhead closers - Ensure the door closes smoothly and firmly into the frame overcoming the latch and/or seals. Where back check or delayed action function are incoporated these should be checked and adjusted. Similarly, with adjustable power units the valve should be adjusted to take account of the size of the door, variable air pressures and the ability of the user to operate the door. It is recommended that door stops are fitted to all non back check applications to prevent the door opening beyond the limit of the closer. Floor spring - Should
All manufacturing processes require certain tolerances when working with natural materials that have a tendency to move with climatic conditions. Our standard is to work within the tolerances of BS 4787 Part 1 for internal and external wood doorsets, door leaves and frames. item Variance in width & height of door leaf Variance in thickness of door leaf Bow in length of the door leaf Cup in the width of the door leaf Twist across a door leaf Deviation in squareness per 500mm Deviation in load surface flatness per 200mm
tolerance (mm) ±2.0 ±1.5 4.0 2.0 6.0 1.5 0.5
ENVIRONMENTAL POLICY Laidlaw is committed to carrying out its commercial activity in an environmentally responsible manner for the benefit of its customers, suppliers and staff. Laidlaw's priorities are: • To develop environmentally friendly products, which are sourced and manufactured in an environmentally sustainable fashion • To work with suppliers whose manufacturing processes have minimal negative effects on the environment, minimising emissions and the consumption of resources • To support continuous investment in cleaner technology and recovering/recycling waste materials wherever possible
Raw material and manufacturing Our objective is to ensure that timber products originate from forests which are independently verified as being sustainably managed. More than 94% of timber resources used by Laidlaw, with the exception of energy resources, are from sustainable sources.
Production • To observe and working within the valid statutory requirements and During production, residual products occur such as chips and other wood waste which are then used as demands from the environmental authorities a fuel in the factory. Surface treatments are applied • To provide a safe and secure work environment for all staff using automatic machinery that minimises the waste and energy. Laidlaw endeavours to use manufacturers that have ISO 9001 accreditation and are environmentally certified according to ISO Traceability 14001. The focus is on the environmental influence through the Wherever possible, Laidlaw uses suppliers that are entire lifetime of the product, from extraction of the raw material over certified by the Forest Stewardship Council and production and use, to disposal of the products. PEFC (Pan European Forest Certification).
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As the UK's leading specifier and supplier of architectural hardware, doorsets and handrail & balustrade solutions, Laidlaw offers its unique service through a national network of 12 sales offices and trade counters. Each Laidlaw sales office is supported by a centralised distribution centre at Willenhall which has the capacity to pack and despatch individual items or by doorset.
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Orbis Doorsets Enquiry Line: 01902 600487
Barnstaple Unit 1, Brannam Crescent Roundswell Business Park (West) Barnstaple, North Devon EX31 3TD T: 01271 311920 F: 01271 311929
Liverpool 3 - 5 Century Building Summers Road Brunswick Business Park Liverpool, Merseyside L3 4BL T: 0151 709 9438 F: 0151 709 9455
Bristol Unit 8, Riverside Business Park St. Annes Road, St. Annes Bristol BS4 4ED T: 0117 300 3980 F: 0117 980 3058
London The Building Centre 26 Store Street London WC1E 7BT T: 0207 436 0779 F: 0207 436 0740
Cardiff Ty Cefnfor, Ocean Park Cardiff CF24 5PE T: 029 2047 1808 F: 029 2049 0250
Perth PO Box 15, Arran Road Perth PH1 3DU T: 01738 620581 F: 01738 633262
Gateshead Unit 1 Halifax Court Halifax Road Dunston, Gateshead Tyne & Wear NE11 9JT T: 0191 461 4100 F: 0191 461 4101
Salford Centurion House Dakota Avenue, Salford Manchester M50 2PU T: 0161 848 0101 F: 0161 872 9313
Glasgow 4 Clifford Court 171 Woodville Street Ibrox Business Park Glasgow G51 2RQ T: 0141 445 8892 F: 0141 445 8871
Sheffield Unit 4 Sheffield Industrial Estate Surbiton Street Sheffield S9 2DN T: 0114 243 8916 F: 0114 242 6591
Kinmel Bay Unit 37 Tir Llwyd Industrial Estate St Asaph Avenue Kinmel Bay, Rhyl North Wales LL18 5JA T: 01745 332151 F: 01745 332493
Willenhall Strawberry Lane Willenhall West Midlands WV13 3RS T: 01902 600400 F: 01902 600490
To email a UK sales office use the following format: info.office@laidlaw.net e.g. info.bristol@laidlaw.net
Laidlaw Gulf LLC PO Box 185292 Dubai United Arab Emirates T: +971 (0) 4885 6536 F: +971 (0) 4885 6537
Laidlaw subscribes to NBS Plus which contains full specification clauses for all Laidlaw products and is a RIBA approved supplier of CPD seminars.
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Handrail and Balustrade Solutions Using a modular system in either stainless steel, nylon, timber or a combination of these, Laidlaw's handrail and balustrade solutions are designed to satisfy each client's specifications. Offering the complete technical service, highly trained staff are involved at every stage of each project, from site surveys and design through to supply and installation.
While Laidlaw has taken every care to ensure the accuracy of information, data and advice contained in this literature, no liability in respect of such information whether given negligently or not can be accepted by the company. Due to variations in the printing process, actual colours may differ from those shown. Laidlaw retains the right to amend the technical specification of any range of equipment shown. As part of continual efforts to reduce our carbon footprint, this brochure was printed on a FSC approved paper stock which originates from well-managed forests, controlled sources and recycled wood or fibre as indicated by the logos below.
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Architectural Hardware Laidlaw is the leading specifier, distributor and technical service provider of architectural hardware, including Access Control, to the UK construction industry. As with all its product portfolios, Laidlaw's huge range of architectural hardware, including the renowned Orbis brand, is designed to comply with European building standards.
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Doorsets Laidlaw has pioneered the Orbis Doorsets solution which is supplied complete with the door, frame, architraves and factory fitted ironmongery to minimise on-site work.
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Laidlaw also subscribes and is an active member of The Guild of Architectural Ironmongers (GAI) which is a recognised body that promotes standards in integrity and excellence in the business of architectural ironmongery.
Sales Office Trade Counter Distribution Centre
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Š Laidlaw Solutions Limited September 2008/L114/001
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