Manufacturing & Engineering Production Magazine - September 2024

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Space-Comm Expo Scotland unveils a world class lineup of keynote speakers Robots: Powering Productivity and Safety

Managing energy demands: Achieving a cleaner, more efficient future NIS2: Is Your Manufacturing Business Prepared?

PPMA Show: ‘Inside the Exhibition’ with Gregg Wallace

Editors Note

Welcome to the September issue of Manufacturing & Production Engineering Magazine.

In what will be a busy month for exhibitions, we preview two being held at the NEC in Birmingham. First up is the UK Metals Expo on 11-12th of September, closely followed by the PPMA show between 24th and 26th September. Both provide excellent opportunities for networking and meeting potential new suppliers and clients.

With the Network and Information Systems Directive 2 coming into enforcement in October, we have a piece by Temi Akinlade, vCISO Security Advisor at cloud security firm Armor. He explains why it is necessary for manufacturers to understand and implement the changes within the new directive.

Also in this edition, we have an interesting piece by Alexander Bardakov, Field Applications Engineer at Fluke Corporation. He talks about how the methods for detecting leaks in manufacturing systems and facilities have developed and become digitized.

We hope you enjoy this issue and as always, if you have any news that you would like to feature, please email details to editorial@mpemagazine.co.uk.

Paul Attwood Editor

EngineeringUK tells new

government ‘no time like the present’

to solve STEM skills & workforce shortage

With engineering and technology predicted to grow faster than any other sector between now and 2030, it is imperative the new government works with industry to address barriers standing in the way of young people joining the workforce. The skills shortage in engineering and technology is already limiting growth. A strategic approach to addressing the problem will support current projects and power large scale developments such as Great British Energy.

EngineeringUK, along with the National Engineering Policy Centre, are keen to see a National Engineering and Technology Workforce Strategy. We therefore look forward to the new government acting on its manifesto commitments to develop workforce and training plans and a post-16 education strategy and ensure that more young people gain access to apprenticeships and other training opportunities.

The Labour manifesto also pledged to tackle careers education, promising to recruit an extra thousand careers advisers, develop a broader curriculum, and address STEM teacher recruitment and retention. With severe and growing STEM teacher shortages – just over 1,600 vacancies compared to around 1,300 a year agoEngineeringUK is urging the government to commit to investing in teacher professional development, which research shows is not just a ‘nice to have’ but can significantly prolong teaching careers.

Find out more about EngineeringUK policy priorities for the new government.

A strategic approach to addressing the problem will support current projects and power large scale developments such as Great British Energy.

Team Bath Drones become best in the UK and Europe

Student engineers come second overall in IMechE

UAS Challenge

Team Bath Drones have placed second in an international competition to design and build an unmanned flying vehicle.

The student engineers earned the silver medal spot at the fourday-long IMechE UAS Challenge earlier this month, becoming the UK and Europe’s top-placed team.

Taking part in the contest for the first time in five years, Team Bath Drones faced strong competition from a total of 38 registered teams, 20 of which went on to fly at the finals event at BMFA Buckminster in Leicestershire. The event, being held for the 10th time, was the biggest to date and

54%

of

Manufacturing Workers Have Their Working Time Strictly

Monitored

A controlling and inflexible leadership style is making manufacturing workers feel powerless and devalued, according to global research by workplace culture expert, O.C. Tanner. The findings reveal that 54 per cent of manufacturing workers have their working time strictly monitored with 51 per cent admitting that leaders are always watching whether they’re on task during work hours. When employees are given freedom in how they accomplish their work, it’s all too often given to a limited number of job roles or ‘favourite employees’.

These are the findings from O.C. Tanner’s 2024 Global Culture Report which gathered

tested teams in flying simulated humanitarian missions.

Bath placed second behind Beihang University (China), while Estonia Aviation Academy rounded out the podium.

During the competition, Team Bath Drones won the Safety award for rigorous pre-flight processes and overall professionalism throughout the competition. The team was also first to fly and first to perform an autonomous take-off and successful payload drop.

Their success also reflects the support of the supervisory team, headed by Gary Lock, the technician support during the build stage, PGR students Joe Dawe, Lonox Huang, and George Smith, Andy Haasz, and the guidance from Leonardo Helicopters.

data and insights from more than 42,000 employees, leaders, HR practitioners, and executives from 27 countries worldwide including 3,583 from the manufacturing industry.

The report reveals the damaging impact of a command-and-control leadership style, with workers that have little or no flexibility in their roles feeling that their opportunities for personal and professional growth are limited. 52 per cent of manufacturing workers even admit to having their break times strictly monitored, making them feel undervalued and mistrusted, with burnout and exhaustion more likely. In fact, burnout is five times’ more likely when employees are dissatisfied with their level of flexibility at work.

The recommendations from the report include giving every employee some level of job flexibility and influence, while recognising the limitations of certain job roles. Leaders need to empower workers, such as by adjusting work schedules, accommodating changing life circumstances, providing time for personal appointments, and giving workers a greater say over their workload.

Selwood chooses Caterpillar as its preferred supplier of industrial diesel engines

Selwood has entered into a new preferred supplier partnership with Finning CAT which will see greener, more cost-efficient and easier to maintain engines used across its market-leading pump range.

Pumps manufactured at Selwood headquarters in Chandlers Ford, Hampshire, for international sale and use across its UK-wide rental fleet, will now be fitted with Cat® engines, including its C1.7 and C2.2 models in Selwood’s popular 4” and 6” pumps.

Cat engines were chosen by Selwood for their impressive performance, lower engine lifecycle and service costs, fuel efficiency, and ability to run for long periods without requiring maintenance. This reduces the total life cost of pump ownership for customers, cuts emissions, and simplifies maintenance.

Cat engines meet EU Stage 5 and EPA Tier 4 Final requirements, supporting Selwood customers to meet environmental standards in Europe, the UK, and the USA.

Caterpillar has a global presence in over 190 countries and a comprehensive network

of authorised parts and service centres, to deliver localised support to Selwood pump customers.

The quality and durability of Caterpillars engine range, combined with extensive warranty coverage, help to protect Selwood customers from unplanned repair costs. Selwood customers can also benefit from Caterpillars extended service coverage options, which provides parts and labour support beyond the standard engine warranty period.

The engines come with Caterpillar’s VisionLink® Telematics as standard, which provides insights into operating run times, fuel levels, equipment health and more, to help customers manage their Selwood pumps.

For more information visit www.selwood.co.uk

The Lesjӧfors Group acquires UK spring manufacturer, Clifford Springs

The Lesjöfors Group has purchased Clifford Springs Ltd, a spring manufacturer based in Redditch, in the UK.

Expanding Lesjӧfors Group’s parent owned sites to six within England, this latest acquisition

grows the Lesjӧfors worldwide network of manufacturing and sales sites to over 50. It also broadens Lesjӧfors Group’s extensive global product offering with Clifford Spring’s seal energising technologies.

Clifford Springs, with an annual revenue of approximately £3 million, supported by 17 employees, manufactures and supplies an extensive range of springs including canted, PEEK, helical, meander, continuous top rail and anti-extrusion springs for markets globally.

UK car makers amongst biggest industries improving safety with projected signs

British automotive manufacturers are amongst the largest and most rapid adopters of the latest projected safety signage, according to one of the technology’s leading providers.

Newcastle-based Projected Image have reported growing use of projected safety signs in car factories and by manufacturers of automotive components across the UK.

Projected Image supplies LED projectors which shine vivid health and safety signs onto surfaces. The image is provided by a glass optical filter called a ‘gobo’ which can be customised to display any safety signage required.

The safety experts explain that projected signage tackles a number of challenges faced by the motor industry, including issues with low adhesion and heavy footfall or machinery traffic.

Unlike traditional printed or painted signs, projected signage attracts more attention due to its luminosity (brightness) and can be projected onto high traffic areas such as walkways, reducing sign blindness.

Sign blindness is a term used to describe the tendency of people to overlook traditional printed or painted signs as they become more familiar with them. It can result in significant risks in factories and warehouses.

In addition to top car brands, Projected Image have supplied projected signs to an increasing number of manufacturers in the UK, including Coca-Cola and BAE Systems. The firm is the country’s only dedicated provider of both LED sign projectors and the custom-made gobo used within them.

The compact and low-energy LED projectors can be installed by qualified electricians in any commercial or industrial environment.

More information about Projected Image can be found at www.projectedimage.com

Automation

Tripled Crop Yield, Decreased Costs, and Improved ROI Vertical Farming with UniCloud

Jones Food Company—one of Europe’s largest operating vertical farms—drives precision agriculture with Unitronics UniCloud and PLC Controllers. UniCloud enables JFC to triple its crop yield and save costs via intelligent energy resource management.

The Company

Jones Food Company (JFC) designs, builds, and operates some of the largest vertical farms in the world, supplying huge quantities of fresh, local food 365 days a year. Their indoor hydroponic farms grow fresh produce in a completely controlled internal environment on layers stacked from floor to ceiling.

The goal of JFC vertical farming is to grow the best local fresh produce for their customers all year round sustainably, and affordably, while reducing the need for harmful chemicals—and with the highest possible yield. Vertical farms can outproduce traditional farms by as much as 100x per square meter.

The Challenge

JFC’s vertical farms require full automation for the delivery of water and nutrients—and strict monitoring and control of the environmental factors critical to growing plants such as temperature, humidity, CO2 levels, light intensity, and soil/growth-medium moisture. They wanted to optimize productivity and identify areas where it was possible to lower operating costs.

To achieve their goals JFC had to be able to monitor growing crop conditions at all times and in real-time, and needed one central platform that would always be accessible to JFC operators and management.

They made the decision to modernize their systems and adopt the benefits of

To achieve their goals

JFC had to be able to monitor growing crop conditions at all times and in realtime, and needed one central platform that would always be accessible to JFC operators and management.

IoT Cloud technology. After testing and considering the functionality and cost of different platforms, they selected Unitronics’ UniStream PLC + HMI controllers and UniCloud, Unitronics’ end-to-end complete IIoT platform.

The results

Using powerful UniStream PLC + HMI controllers to tightly control environment together with the UniCloud IIoT platform enables JFC to attain true data visibility and boost productivity—increasing their crop yield, while substantially reducing operating costs via:

Precision agriculture: JFC uses UniStream PLCs to automate their vertical farms, and UniCloud dashboards to monitor and view machine data. They use that data to precisely control and modify environmental factors in real-time–something they could not do without UniCloud.

Sensors placed throughout the farm collect data on environmental factors,

all KPIs such as temperature, humidity, CO2 levels, light intensity, and soil moisture and transmit them directly to the cloud. JFC can then remotely adjust parameters to optimize plant growth.

For example, JFC uses UniCloud’s embedded BI tools, dashboard functionality and built-in drag & drop Table, Line Chart, and Gauge widgets to accurately track and display VPD (Vapor Pressure Deficit) and evaluate the impact of humidity on plant growth and development; staff can then balance humidity in real-time via UniCloud.

Resource Management: Growing plants require CO2 for photosynthesis, but then release it during respiration. By retaining the CO2 naturally emitted from the plants, and injecting it all back into the system, JFC cuts energy costs for heat and CO2 production. They use UniCloud to monitor levels of heat, humidity, and energy use and communicate the real-time data to Unitronics PLCs that automatically control and adjust these parameters to optimize growing conditions. With UniCloud they can also track and calculate their energy cost saving from recycling CO2.

Efficient water management is another important aspect of the company’s value–their unique water system allows each liter of water to be re-used up to 30x, reducing water usage by 90% when compared to an outdoor farm. UniCloud’s IIoT technology enables the monitoring of water levels, leak detection, and automates irrigation systems that help conserve water and prevent over or under-watering of crops.

Data Visibility and Accessibility throughout the organization: engineers, growers, operators, and management, are fully informed of all indicators at all times. The centralization of all data in a single platform, coupled with the ability to display that data on customized dashboards, enables JFC to make and implement appropriate decisions based on real-time data.

Jones Food Company, Britain’s most successful vertical farming business, opened its second vertical farm, JFC2, near Lydney, Gloucestershire. 11 January 2024.

With UniCloud and Unitronics controllers, we’ve made a strong choice. We are able to produce more than before at lower cost, greater efficiency, and with a smaller environmental footprint.

- James Lloyd-Jones, JCF CEO & founder

Preventive Maintenance: JFC uses UniCloud’s secure Remote Access to service and maintain its vertical farms. By continuously monitoring equipment and sensors, they can detect anomalies or signs of malfunction early. If data begins to vary from set parameters, UniCloud immediately notifies relevant team members, who can remotely

access the PLC to prevent potential issues from growing into real problems. Remote Access also ensures smooth operation; for example, if nutrition irrigation is failing, technicians are notified in real-time and can intervene immediately.

Report Generation is another UniCloud feature that JFC uses to good advantage for legal purposes and record keeping. JFC records and backs up all application data, then selects which application data to include; UniCloud generates detailed reports according to schedule or event and sends it to selected staff via email or text.

Controller to Cloud: Plug & Play Integration

Integrating the hardware elements of an application can be time-consuming and linking it to the Cloud is highly complex—but in this case, it was hasslefree.

By using Unitronics PLCs and the UniCloud IIoT platform together, to control their farms, JFC benefits from powerful, multi-function controllers that can instantly connect to the Cloud. Communication between PLC and UniCloud is plug-and-play; data is transported transparently, requiring

no configuration or programming. The programmer simply authorizes which PLC tags are accessible to UniCloud for their data to be securely harvested and utilized by UniCloud in real time.

Summary

By leveraging IIoT technology with UniCloud, the Jones Food Company has enhanced their operations, optimized resource utilization, and has increased its contribution to sustainable and efficient food production.

The seamless integration of UniCloud and Unitronics controllers enables real-time monitoring and data-driven decision-making, fostering agile and adaptive development.

“With UniCloud and Unitronics controllers, we’ve made a strong choice. We are able to produce more than before at lower cost, greater efficiency, and with a smaller environmental footprint.”

James Lloyd-Jones, JCF CEO & founder

For more information visit: www.i4automation.co.uk

Latest Product Launches

Floyd Hexalobe is a Star for the Medical Industry

With star-shaped hexalobular bone screws (TORX®) screws being the design of choice in the medical industry, Floyd Automatic Tooling has now introduced the new CrazyDrill Hexalobe drilling series and the CrazyMill Hexalobe endmill series from Mikron Tool.

Medical screws for orthopaedic procedures are predominantly manufactured from titanium, stainless steel and cobalt-chrome. Machining these precision screws to impeccable surface finishes is a challenging task – that was until the arrival of the Mikron Hexalobe series. Machining Hexalobe screws 50% faster with precision burr-free results is what makes this nextgeneration series the perfect choice for manufacturers in the medical industry.

The high-performance drills for generating pre-holes in TORX® sockets are available in two variants, the pre-hole CrazyDrill Hexalobe TORX® drill with a tip angle of 140°,

and the flat drill - the CrazyDrill Hexalobe Flat with a tip angle of 180°. Both drills are available from 0.9 to 3.8mm in diameter for producing T4 to T30 TORX® sockets. Upon request, Floyd Automatic can provide the drills as a customised combination drill for streamlining operations. The CrazyDrill Hexalobe series combines two operations into one, as it simultaneously machines a flat pre-hole and a 120° chamfer.

Both the CrazyDrill Hexalobe and CrazyMill Hexalobe are manufactured from a micro-grain carbide substrate that demonstrates astounding rigidity and stiffness whilst the high-performance eXedur SNP coating technology is heat and wear resistant. This prevents builtup edges and promotes uniform chip removal that extends tool life. Furthermore, as the coating technology is chrome-free, crosscontamination on the medical part is avoided. For further information, please contact Floyd Automatic.

Blackline Releases New AlertLink Feature to Improve Safety, Enhance Emergency Response

Blackline Safety Corp., a global leader in connected safety technology, has announced that it has released the new AlertLink feature for its award-winning EXO and G7 devices.

AlertLink proximity-based warning alerts increase employee safety via advance warning of potentially dangerous conditions, expediting evacuations and incident response. The company developed the feature after receiving feedback through their customer advisory panel that proximity-based warnings will enhance industrial safety.

AlertLink enables a Blackline device to share real-time alerts with nearby workers. When a device detects an event, such as high gas, gas sensor overlimit, a fall, no motion, or emergency SOS, it will immediately send a message to all devices within the defined radius—up to 5,000 meters (16,000 ft) from the source device.

The alert is also received by monitoring personnel, allowing companies to remotely trigger evacuations and provide exact location and situation details to emergency responders so they know what they are walking into.

Designed with quick, drop-and-go deployment and built-in cellular and satellite connectivity, the EXO area monitor provides real-time data and sounds alarms both on the device itself and in Blackline’s monitoring software when it detects gas—protecting both people and the environment from hazardous situations. The wearable G7—with features such as multi-gas detection, SOS latch, fall and no motion detection, two-way voice, and real-time connectivity—provides a critical lifeline in case of emergency.

People On The Move

Global demand leads to major recruitment milestone for Aurrigo International plc

One of the leading specialists in smart airside solutions has hit an important milestone by taking on its 100th employee.

Aurrigo International plc has seen its workforce more than double since it listed on the Alternative Investment Market (AIM) in September 2022, and this figure is expected to grow further as demand for its Auto-DollyTug® increases across the globe.

Neil Holloway is the company’s century man and joins the business as Manufacturing Manager, responsible for helping scale production and achieving world class quality.

He brings with him over 45 years’ experience of working across the demanding sectors of automotive, aerospace and F1 for a string of high-profile suppliers, including Abbey Panels and Stadco.

During that time the former apprentice toolmaker has helped successfully bring prototypes into high volume manufacture and played pivotal roles in the development of the Jaguar XJ220 and the iconic Ford GT40 and Jaguar F Type cars.

Aurrigo International plc is an international designer and developer of fully integrated smart airside solutions for the aviation industry, including automated vehicles, systems and software.

Customers choose to partner with the Coventry-based company to transform their baggage and cargo handling operations, improving safety, operational efficiencies and meeting sustainability targets, whilst navigating growing passenger volumes, rising costs and increasing labour shortages.

Neil Holloway concluded: “This is an exciting challenge and perfect for my expertise in taking prototype vehicles into series production. I knew immediately that Aurrigo was right for me during the factory tour. There is a real family-feel about the company, and it is a great opportunity for me to play a role in technology that has the potential to change the way airports operate going forward. I really wanted to be part of this journey.”

For further information, please visit www.aurrigo.com or follow the company on its social media channels

Logistics robotics specialist appoints Managing Director

Rainbow Dynamics, the UK-based designer and manufacturer of robotic and automated materials handling solutions, has announced the appointment of Jens Mueller as its Managing Director.

Jens Mueller has broad experience of the logistics systems market having held senior management roles with several wellknown companies in the sector, including storage products giant, SSI Schaeffer, and warehouse and industrial buildings developer, GLP.

He will be responsible for growing Rainbow Dynamics’ business in the UK and key markets across mainland Europe.

Rainbow Dynamics’ founder and CEO, Alfred Chen, commented: “The appointment of Jens Mueller is a positive step in our plans for future growth and success. I have known Jens for many years, having worked with him before and his entrepreneurship and clientrelationship skills have always been impressive. He also has a wealth of knowledge and contacts in the industry, so I am delighted that he has agreed to take on this key role.”

Jens Mueller said: “It’s an honour to be appointed Managing Director of Rainbow Dynamics. My objectives are very clear: we have a huge opportunity to create something very impressive and I intend to drive the company forward to realise its potential to become the number-one name in logistics automation and robotic material handling solutions.”

With its head office in Lancashire, Rainbow Dynamics designs and builds a suite of sustainable robotic load handing and automated parcel sortation solutions for logistics warehouses, post and parcel handling facilities, manufacturing sites and e-commerce fulfilment centres.

For more information visit: www.rainbow-dynamics.com

LEEA appoints Alex Beltrao as Director of Compliance

The Lifting Equipment Engineers Association (LEEA) has appointed Alex Beltrao as Director of Compliance. “I am looking forward to contributing to the growth of LEEA together with its membership and to solidify the Association as the worldwide reference for lifting equipment safety,” he said.

The role is responsible for the LEEA’s knowledge and sharing it to benefit members. This is done by providing technical advice, developing guidance documents and codes or participating in development of new standards or pieces of legislation on behalf of the members.

“Being Director of Compliance requires a mix of technical background and an understanding of global standardisation and regulatory frameworks,” said Beltrao. “It was therefore a great opportunity to use my skills and knowledge to help achieve LEEA’s ambitious new goal of reaching 5000 members.”

A civil engineer by training, with a decade of experience in designing steel structures, in 2013 Beltrao moved to Brussels to work for the European Committee for Standardisation as Programme Manager for the construction sector. Here he oversaw development of European standards and the bridging between the technical committees, CEN members and the European Commission. In 2019 he started working for Tata Steel in the UK in his last role before joining LEEA as Director of Compliance.

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LEFT: Alex Beltrao (left) with Ross Moloney, LEEA CEO

Gundrilling Cell with Flexible Automation Automation

The UNISIG 4-Spindle Gundrilling Cell with flexible automation simplifies rapid parts gundrilling. This system employs two UNISIG UNE20-2-1000-CR dual-spindle gundrilling machines, enabling 4x drilling of one part or 2x drilling of two different parts quickly and efficiently. These machines can drill up to 20mm diameter holes to a maximum depth of 1,000mm, while counter-rotating the workpiece for maximized hole concentricity.

In this cell, a 6-axis robot picks two parts at once to load or unload, utilizing dual parts staging stations to maximize spindle uptime. Laser verification technology assists the robot’s use of dual sets of pallets. UNISIG’s Automated Cell Controller (ACC) centralizes the controls for both machines, and a moveable inspection station allows for on-call part inspection. Variations of this manufacturing cell can be configured as needed.

Increase your mold manufacturing versatility using the power of gundrilling with the leaders in deep hole drilling, UNISIG. Offering complete solutions for everything from simple to complex mold components, UNISIG machines help moldmakers improve efficiency, throughput and precision with outstanding part-processing versatility at an exceptional value.

The versatile UNE standard gundrilling machines balance high-performance components with a lower overall investment, making it easy for machine shops to bring their deep hole drilling operations in-house. Machine models have maximum drilling diameters ranging from 12 to 40mm and depths

up to 3 meters, with the horsepower and coolant control to efficiently run indexable, brazed or solid carbide gundrills.

TAKE YOUR MOLDMAKING OPERATIONS

FURTHER WITH UNISIG TODAY

Twin spindle UNE machines can be configured as independent spindles, allowing two drilling operations to be run on a single machine. Available counter-rotation of cylindrical workpieces minimizes hole drift and ensures drilling accuracy. Engineered for automation, these precision deep

hole drilling machines bring nextlevel productivity to any shop floor. UNISIG UNE manufacturing cells with flexible automation combine precision, repeatability, and reliability for an unbeatable machining resource.

UNISIG applies decades of engineering expertise to create deep hole drilling solutions specific to its customers’ requirements.

Gundrilling and BTA deep hole drilling for highly productive shops.

Whether your shop needs on-center or off-center holes, specialized job shop work or fully automated production, UNISIG has a deep hole drilling solution with the accuracy and performance you need.

Take your shop’s production further - learn more at UNISIG.COM.

IDTechEx Discusses Why Electric CAM Machines Need Diverse Battery Options

By Dr James Jeffs, Senior Technology Analyst at IDTechEx

Construction, agriculture, and mining (CAM) machine OEMs have recently started their electrification journey. Over the next 10 years, IDTechEx predicts strong growth in this market, driven by the falling price of batteries and the total cost of ownership benefits that electric machines provide. As such, a new battery market will be created, one that IDTechEx’s new “Battery Markets in Construction, Agriculture & Mining Machines 2024-2034” report finds will grow to a value of US$7.8 billion at a 10-year CAGR of 27.1% and with an annual demand of more than 50GWh in 2034.

The CAM industry is a little late to the party when it comes to electrification, but this means it benefits from a thriving and established electrification supply chain courtesy of the automotive industry. In the early electrification of the automotive industry, two factors drove the development of batteries: energy density for range and battery cost. Thus, the electric car industry settled on nickel manganese cobalt (NMC) and lithium ferrous phosphate (LFP) batteries, which provide a nice balanced solution to these drivers. However, IDTechEx’s new market research report finds that CAM machines have a wide variety of needs, creating opportunities for battery technologies beyond the automotive-defined status quo.

There are many battery technologies coming to market nowadays, from evolutions of lithiumion technologies to revolutionary sodium-ion options. Each technology brings its pros and cons; for example, lithium titanate (LTO) batteries offer ten times the cycle life of other batteries but have half the energy density. Or batteries that use silicon rather than graphite in the anode offer exceptional energy density and great power capability but suffer on cycle life. Like most things in life, there are trade-offs; there is not one perfect battery solution that offers the best energy density, power draw, longevity, cost, and safety all in one package. Luckily, in CAM, there are often

If a 2MWh battery were to be charged in 6 minutes, it would need a 20MW grid connection.

machine types with a set of needs that match the trade-offs of today’s battery options.

Haul trucks are a great example of a CAM machine with very specialized needs. These mammoth 150-tonneplus machines are used for moving extracted raw material in mining sites worldwide. They have tremendous uptime, typically working 20+ hours per day and working 360 days per year. Their weight and uptime mean they need large batteries to do the job. IDTechEx has seen batteries as large as 2MWh used in these machines. In perspective, 2MWh is the equivalent of 20 Tesla Model S batteries or 50 Nissan Leaf (40kWh) batteries. A battery this large will weigh around 10 tonnes and would likely cost in the region of US$500 thousand to US$1 million. Thankfully, with the machine already weighing so much and carrying payloads in the hundreds of tonnes, the battery size and weight are inconsequential - in fact, the engines that the electric powertrain replaces already weigh in the region of 10- to 25 tonnes.

Large batteries and fast charging capabilities raise another issue, though - charging. If a 2MWh battery were to be charged in 6 minutes, it would need a 20MW grid connection. This power demand is so high that it would need around six off-shore wind turbines dedicated to its charging. Pathways to solutions for these charging requirements are being worked on, a topic that is discussed in IDTechEx’s report “Off-Grid Charging For Electric Vehicles 2024-2034: Technologies, Benchmarking, Players and Forecasts”.

The CAM industry is full of machines like this. Machines that have a specific set of needs for their specialized use cases. Miniexcavators have small chassis requiring similar solutions to the automotive industry. Large loaders require large and cheap batteries, perhaps creating a market for sodiumion solutions. In farming, chassis space is more limited, but seasonal usage means fewer cycles are needed, which could open the door for silicon anode technologies.

See IDTechEx’s new report on the topic - www.IDTechEx.com/ CAMBatteries.

Downloadable sample pages are available for this report.

For the full portfolio of batteries and energy storage market research reports from IDTechEx, please visit www.IDTechEx.com/ Research/ES.

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D . R . O . S y s t e m s

Former Virgin Galactic President, UKSA and ESA to headline at Space-Comm Expo Scotland 2024

Space-Comm Expo Scotland has unveiled a world class lineup of keynote speakers from across government, aerospace, defence and academia for the inaugural event taking place at the SEC Glasgow September 11-12. The biggest space industry event ever held in Scotland will be hosted by Executive Chair of SpaceComm Expo, Will Whitehorn, former President of Virgin Galactic, Chancellor of Edinburgh Napier University and Chair of Seraphim Space Investment Trust, along with speakers from UK Space Agency (UKSA) and European Space Agency (ESA).

The Expo shines a spotlight on space as one of Scotland’s most dynamic growth industries. Scotland is home to over 150 space companies and 80 aerospace companies and supports nearly one fifth of all UK space sector jobs. Scotland builds more small satellites than anywhere else in the world after California. The interest in Space-Comm Expo has been heightened by Scotland’s plans for vertical launch before the end of 2024 year and ambitions to become Europe’s leading space nation. Registration is free to attend, with over 100 exhibitors and 3,000 attendees including government, clusters, academia and commercial primes, SMEs and start-ups.

As one of the world’s leading international space industry events, Space-Comm Expo Scotland is providing a two day programme of world-

Scottish Water monitoring project wins award for Xylem

A ground-breaking project that is enabling continuous remote monitoring of a 16km trunk main has been recognised at the Water Industry Awards.

The Blairlinnans SoundPrint Acoustic Fibre Optic System, a joint project between Xylem and Scottish

Water - and a European first, was named Asset Management Initiative of the Year at the awards ceremony on 4 July 2024.

The Blairlinnans water main is a 42 inch (1,067mm) pre-stressed concrete (PSC) pipeline that runs from the Blairlinnans Water Treatment

Works to a service reservoir in West Dunbartonshire, Scotland. The pipeline was installed in 1974 and is critical to the ongoing operation of Scottish Water’s supply network.

Scottish Water identified the main as a high-risk asset, which prompted a complete engineering assessment to understand its true condition and prevent an unexpected burst.

Inspections using Xylem’s SmartBall and PipeDiver technologies provided the data necessary to conduct a thorough engineering analysis. The insights showed while most of the pipeline was in good condition, several sections had broken prestressed wires, which are critical to support operational pressures. If the wires break, a trunk main can lose its structural integrity, with a risk of failure.

In the first project of its kind in Europe, Scottish Water selected Xylem’s SoundPrint Acoustic Fibre Optic (AFO) system to continually monitor sections of the pipeline. SoundPrint AFO detects breaks in the pre-stressing wire that hold PSC pipelines together.

The system set-up comprises bundled, reinforced fibre-optic cable fed though the water main, which is connected to a data acquisition system

class content across plenary sessions and separate Keynote and Downstream theatres. The award winning format organised by Hub Exhibitions includes exhibitors, product demonstrations, speakers, panel sessions and 1-2-1 networking opportunities.

Space-Comm Expo Scotland is supported by the UK Space Agency, UKSpace, Scottish Enterprise, Scottish Government, Space Scotland, South Scotland Enterprise, FinTech Scotland, Highlands and Islands Enterprise.

Space-Comm Expo Scotland takes place 11-12 September 2024 at the SEC in Glasgow. Register for free to attend: space-comm-scotland.co.uk. on exhibiting email: spacecomm@hubexhibitions.co.uk.

to monitor the acoustic activity in near real-time. If a wire break occurs, it is detected by the AFO system, which is connected to Xylem’s AFO analysts via the cellular network.

Wire break events are investigated by the analysts and with the help of machine learning, the break location is pinpointed. An email notification is sent to the customer and the results posted on a cloud-based system, which displays the pipeline status on colour-coded dashboards.

The monitoring, combined with further analysis by Xylem’s engineering service, enables utilities to make proactive decisions about which sections of pipe need to be replaced or repaired as deterioration continues over time.

EEMUA Training for Mechanical Integrity with

reality built in…

Developed and verified ‘for industry, by industry’, EEMUA 231 Mechanical Integrity courses with reality built in for industrial engineers at every career stage For efficient hands-on work with primary containment

•Satisfy industry requirements at each competency level – A Awareness, Basic application, Practitioner

•Certificated courses – by robust examination, valid up to 5-years.

•CPD-approved courses

•FFlexible delivery to suit learners and companies – Blended, Live online, Classroom, E-learning, In-house.

•Available to all – free or discounted to EEMUA Members

•Select from courses throughout each year, including:

Mechanical Integrity Practitioner Certificate (MIPC®) – blended, live online learning for on-site application of EEMUA 177, 231 and 232 guidance, and the PSSR ACOP – certificated for 5 years via a proctored exam and portfolio assessment

– Continuing Professional Development approval – Learning on the Next course begins 21 October 2024 for 27 w weeks, at 4 hours per week The MIPC course adapts to e engineering needs of each Learner, company and site by a 2-hour induction to fit work from 23 September 2024

EEMUA 231 Mechanical Integrity Basics –certificated via exam – blended, online learning – Basic application competency level – 4 hours of learning per week for 3 weeks – Next course starts 30 September 2024

EEMUA 231 Mechanical Integrity e-learning –at the Awareness level – i immediately available on-demand –with Continuing Professional Development approval

EEMUA 231 Mechanical Integrity In-house training – running over 1 day or 2 half-days – set at the Awareness level – by arrangement, for your choice of time, location, and method of learning – certificated, Continuing Professional Development approval

online-learning@eemua.org

+44 (0) 20 7488 0801 www.eemua.org

X3 Chain – the New Generation of Roller Chain Technology Drives & Controls

In 2022, Donghua Limited introduced a ground-breaking advancement in Roller Chain technology; the X3 Chain. Far more than a solution, the X3 Chain offers a deluxe answer to the challenges of chain wear, fatigue, corrosion, high speed, lubrication, length accuracy and strength.

Commitment to excellence

At the core of X3 Chain’s design is the commitment to excellence by the Hangzhou Donghua Chain Group. Designed to surpass the performance of traditional roller chain, X3 Chain sets a new benchmark in durability, efficiency and reliability.

Exceptional performance

X3 Chain excels in wear resistance, fatigue resistance, and high-speed performance, delivering three times the performance compared to conventional roller chains. This exceptional performance underscores Donghua’s commitment to product innovation and development.

Cutting-edge features

X3 Chain incorporates several advanced features including:

• hardened, shot-blasted plate shape: enhances durability and resistance to wear

• calibrated pin and bushing holes: ensures precise fit and alignment

• special heat-treated and surface-coated pins: increases strength and longevity

• seamless rollers and bushings: reduces friction and extends lifespan

These elements combine to create a chain that excels in demanding environments, making it the ideal choice for sectors requiring high performance drives.

Premium build

Manufactured on a purpose-built production line, X3 Chain represents the pinnacle of roller chain engineering. It’s unique pin coating, optimised plate geometry, and highprecision stamping set it apart as a deluxe solution for industries with high demand drives.

Pre-loaded and pre-lubricated

To maximise efficiency and minimise downtime, X3 Chain comes pre-loaded and pre-lubricated, as standard. This ensures it is ready for immediate use, offering convenience and reliability right out of the box.

Availability

X3 Chain is available in both simplex and duplex, ex-stock from

X3 Chain excels in wear resistance, fatigue resistance, and high-speed performance, delivering three times the performance compared to conventional roller chains.

Donghua’s 25,000 sq ft warehouse in the Midlands. This ensures rapid availability and support for the UK market, solidifying X3 Chain as the next generation roller chain solution.

With the launch of X3 Chain, Donghua has set a new standard in roller chain technology, delivering unmatched performance, durability and reliability. For industries facing the toughest challenges, X3 Chain represents the future of high-performance roller chains.

For more information about the X3 chain please visit:

donghua.co.uk/x3-chain

UK Metals Expo: the Leading Trade Show for Metal Engineers and Manufacturers this September at the NEC in Birmingham

UK Metals Expo is the leading event that bring together the entire metals supply chain with the manufacturing and engineering community from 11 and 12 September 2024 at the NEC Birmingham.

This free-to-attend exhibition and conference will showcase a wide range of innovative products, services, and interactive sessions led by experts. Particpants include United Autosports, Celtic Freeport, Boeing, JLR, JCB, ADS Group, Frog Bikes, Volvo Cars, William Hare, GS1 UK, Tata Steel, Marcegaglia, Make UK, Outokumpu, Norsk Hydro, CELSA Steel UK, LIBERTY Steel Group, EMR Group, and the MTC.

The show is the largest marketplace for both domestic and international exhibitors in the industry with over 300 leading companies exhibiting, providing immersive live demonstrations, product launches and interactive displays.

From primary metal manufacturing to supply chain management, design, metal processing, metalworking, fabrication, machinery, surface finishing, and recycling, the expo covers the entire spectrum of the industry.

The conference programme includes 50 sessions and over 100 leading practitioners across four stages, offering valuable insights into the current state of the metal industry and emerging technologies and strategies.

“We find ourselves at a pivotal moment for our country and the metal industry. The UK is not only the birthplace of the industrial revolution; it’s also where the next chapter of the industry is being written. With a new government comes new hopes, new directions, and new opportunities. Together, we will help shape the future of the UK metals supply chain and drive transformative change across many industrial sectors”, emphasised UK Metals Expo Chair Lord Rupert Redesdale.

UK Metals Expo Day 1 will explore a wide array of critical topics, starting with the “State of the UK Metals Industry Report,” which offers key insights into the metals supply chain. Sessions will address sustainability, trade, policy, and the reality of UK manufacturing, featuring industry leaders like Tata Steel UK CEO Rajesh Nair.

Attendees will explore the circular economy in various sectors, strategies for achieving Net Zero emissions, and trends in the carbon steel market.

Additional discussions include the adoption of automation, advancements in non-ferrous and light metals, innovations in UK titanium manufacturing, the shift to electric arc furnace steelmaking, and the vision for UK energy independence by 2035.

Day 2 sessions include advancements in structural steelwork reuse, and the benefits of aluminium manufacturing with recycled scrap.

Additional discussions focus on securing funding for sustainable projects, providing a practical guide to CBAM , revolutionising home energy retrofits, and the impact of digital legislation on product passports in construction and metals industries.

For the full conference agenda, exhibitor list, floor plan, and to receive your free badge, please visit the website below.

UK Metals Expo www.ukmetalsexpo.com

Broder Metals opens new Division in collaboration with 6K Additive theme

6K Additive Expands International Reach with New Distribution and Agent Partners

New partners will cover select countries in Europe, the Middle East, and Asia, ensuring customers in these regions have optimum availability to 6K Additive’s full suite of additive manufacturing metal powder

Accelerating its market leadership in sustainable production of advanced materials for additive manufacturing, 6K Additive – a division of 6K, today announced the company is partnering with several distributors and agents to create a network of commercial partners internationally. Specifically, Broder Metals Group will distribute material in the UK and Ireland, materials in India will be distributed by Advance Metal Powder, while Infotron/Plastosel will cover Turkey and Intelligent AM will supply powder

in Israel, UAE and Saudi Arabia as agents. The company will selectively add new distributors and agents over the coming months based on market demand and identifying the partners best suited to represent 6K Additive. The expanded distribution network announcement follows 6K Additive’s life cycle assessment projects for titanium and nickel powders.

Meet Broder Metals Group at UK Metals Expo 2024 on Stand C2.

Quantifying the environmental impact of producing printable metal powders and comparing atomisation technology methods to 6K Additive’s process, the independent study found that 6K’s UniMelt process delivered a 91% energy reduction and 92% carbon emission reduction from traditional processes for Ni718 powder.

Meet Broder Metals Group at UK Metals Expo 2024 on Stand C2.

Show Preview: UK Metals Expo

BG Steels Ltd

BG Steels Ltd was established in 2006 and has developed over the last 18 years to become the UK representation for many premier steel producers both in Europe and further afield. The products we supply, through our principals, are wide-ranging and well established.

Indeed, BG Steels with Lueling GmbH has now become the leading supplier of cold heading wire for fasteners in the UK and Ireland. Our growth over the years has been based on a thorough understanding of the

markets we serve backed up with solid management skills to ensure total supply chain solutions. The skill balance between our team is well-balanced with professional metallurgical qualifications and sound understanding of steel manufacturing and applications. Our business management skills ensure that customers needs are immediately grasped and can be matched to our principals’ product capabilities. With all our team skills, we ensure that both our customers and the companies we represent have a relationship of continuous improvement with the highest quality performances and secure source of supply.

Our product ranges are:-

• CARBON AND ALLOY COLD FORMING WIRES

• STAINLESS WIRES

• SPRING STEEL WIRES

• BRIGHT BARS

• HARDEN & TEMPERED STRIP

• FLAT & PROFILE WIRES

• LARGE DIAMETER HOT ROLLED AND FORGED BARS

• CLOSE DIE FORGINGS

www.bgsteels.co.uk 01433 631999

bj.hague@bgsteels.co.uk

Training & Education News

NMITE’s First Ever Cohort Secures Prestigious Jobs

Proving

the new model university is set to make its mark in industry.

The New Model Institute for Technology and Engineering (NMITE) has reached a significant milestone in its history with its first students entering the workplace. Among the first to complete one of NMITE’s innovative degrees are individuals who have secured impressive positions in industry at Balfour Beatty, KIER, Mondelēz International and Oakwrights, showcasing the effectiveness of NMITE’s unique educational approach.

NMITE set out with a mission to revolutionise engineering education and took in its first students in September 2021. Located in Hereford, it offers forward-thinking Integrated Engineering degrees, NMITE’s curriculum is handson and project-based, ensuring that students gain real-world experience from day one.

NMITE’s President and Chief Executive, James Newby, expressed

pride in the soon-to-be graduates, stating, “Our first cohort of graduates represents the culmination of years of dedication and innovation in engineering education. Their success is a testament to NMITE’s academic

rigour and unique learning model, which emphasises practical experience, problem-solving skills, and close collaboration with industry partners. Our students were willing to accept the challenge of joining a new institution

University of Manchester researchers working to solve UK energy storage conundrum

Ensuring the UK has sufficient levels of renewable energy to meet its needs is only possible with suitable energy storage infrastructure – and University of Manchester experts are working to provide a “futureproof” solution.

In a new article published by Policy@Manchester, Professor Robert Dryfe highlights the importance of Long Duration Energy Storage (LDES) technologies - storage systems that can operate for periods exceeding 10 hours – in meeting this challenge.

He explains that the lithiumion battery (LIB) is the market leader “in most grid-level or domestic energy storage

solutions” including as “the driving force behind electric cars.”

But he warns that “for energy storage on a larger scale, LIBs have certain limitations that need to be addressed to enable the transition to a fully renewable energy-based economy/ society.” These include high cost because of their reliance on scarce minerals, and a dangerous fire risk due to their use of a flammable electrolyte which is prohibited in settings such as ports and airports.

Professor Dryfe believes that redox flow batteries (RFBs) “could be a less resourceintensive and cheaper solution to this problem, capable of storing energy for 10+ hours.”

Our students were willing to accept the challenge of joining a new institution and they, like our staff, have worked incredibly hard to turn our model into a reality.

and they, like our staff, have worked incredibly hard to turn our model into a reality. With the first NMITE graduates out in work, we’re sure our reputation and influence will continue to grow.”

Among those celebrating the achievement is Tom Newton, Engineering and Design Director at Balfour Beatty who said: “This is an incredibly proud moment for everyone at Balfour Beatty. Over the last twelve months we have actively contributed to the NMITE curriculum through our partnership, with a number of our experts supporting teaching modules, outlining what it takes to work in our industry. With the first cohort of students now entering employment, the proof is in the pudding – alongside

He writes: “Our research at The University of Manchester offers a way to develop lower cost redox flow batteries. We are developing systems that avoid the need for use of relatively rare materials, such as vanadium. Our work developing ‘post-vanadium’ technology also has the advantage of low flammability and being noncorrosive.”

Professor Dryfe makes clear that the UK’s commitment to decarbonising the electricity system by 2035 and reaching net-zero emissions by 2050 “will require significant changes in domestic and industrial power supplies as these sectors represent a large percentage of overall energy use.”

As such, “a transition to renewables must be accompanied by a transition of technology to large scale battery storage” coupled with “a similar transition to the storage needed to ‘stock’ this renewable energy.”

Further, he argues, “to accelerate the scale and decrease the cost of battery storage, the UK needs to

Training & Education News

our colleagues at NMITE, we have successfully delivered what we set out to do, opening doors to young people and arming them with the tools needed to excel in their careers.”

NMITE students are now taking up a variety of positions locally and nationally and demonstrate how NMITE has lived up to its founding principles: welcoming people with diverse backgrounds who show the potential to succeed as engineers. Introducing four of these new engineers, NMITE believes it is poised to continue shaping the future of engineering as it proves its long-awaited graduates are indeed what the modern workforce has been holding out for:

Fin Neate’s Success with

Mondelēz International

Fin, originally from NMITE’s home county of Herefordshire who previously studied primary education, has landed a coveted role as an Engineering and Manufacturing Graduate at Mondelēz International. Reflecting on her journey, she shares, “I never considered a career in manufacturing until I participated in NMITE’s projectbased challenge on the subject. The feedback I received during my job interview was overwhelmingly positive, particularly highlighting my experience at NMITE and my ability to solve realworld problems.” Fin will graduate from NMITE with an MEng (Hons) Integrated Engineering degree.

encourage investment in technologies that are capable of longer-duration storage, which in the battery context means developing new types of RFBs that break the current reliance on critical materials such as vanadium.”

Concluding his piece, the University of Manchester academic advocates the compulsory adoption of Local Area

Elise Cummings’ Journey to Balfour Beatty

Elise, who will be joining Balfour Beatty as a Graduate Engineer, has had a much longer relationship with NMITE, having been part of the Design Cohort in 2018. This group of 25 school-leavers and graduates from around the world codesigned NMITE’s learner experience in support of its aim to become a university for and of the future. The Cohort helped to create and test-drive everything from campus layout to course design, marketing NMITE’s engagement programme, and building partnerships with businesses.

Elise then joined the Pioneer Cohort as student number 1: “From being part of the original design cohort to now graduating and achieving my dream of working in engineering, NMITE has been an incredible journey. The support and hands-on learning environment have truly prepared me for this role.” Elise believes NMITE will continue to adapt and change in the future – “it’s in the name. I think NMITE’s new model will never fall into habits but will always strive for innovation and excellence.” Elise will graduate from NMITE with an MEng (Hons) Integrated Engineering degree. Tom Newton, Engineering and Design Director at Balfour Beatty said: “We are looking forward to welcoming Elise to Balfour Beatty in the coming months, where I am confident she will thrive.”

Energy Plans (LAEPs) which detail exactly where clean energy generation and energy storage facilities can be installed to maximise decarbonisation of homes, businesses and industry.

Energy Consumption: Solving the Storage Problem by Professor Robert Dryfe is available to read on the Policy@Manchester website.

LOCTITE continues support of University of Hertfordshire Formula Student project

Ahead of the 27th edition of the Formula Student project, the University of Hertfordshire team continues to benefit from the learning resources and product provided by adhesive specialist LOCTITE®.

The annual international engineering competition, which takes place each July at Silverstone, challenges students to design and build a single-seat formula car. Henkel has been a steadfast sponsor of the University of Hertfordshire since 1998, providing invaluable products and regular technical talks to the team.

Each academic year, a team of around 20 students embark on the project, dedicating countless hours to designing and building their car. The use of LOCTITE structural adhesives and threadlockers, particularly the LOCTITE 600 and 700 series, has been crucial throughout this year’s project. These products are commonly used in workshops for bonding and securing panels, offering reliability that is essential for the students’ success.

As a strong supporter of the University of Hertfordshire’s engineering courses for over two decades, LOCTITE constantly

supplies students with ample resources to enhance their learning. The university boosted its theoretical approach this year by incorporating LOCTITE Xplore - LOCTITE’s e-learning platform for the training of industry professionals.

Commenting on the partnership, Dr Howard Ash, Principal Lecturer at the University of Hertfordshire, said, “Practical, hands-on learning is incredibly valuable for the students. We aren’t teaching the next Lewis Hamilton, we’re creating the engineers that makes his car.

In November, LOCTITE hosted an interactive presentation for students, which included practical elements and hands-on experiences with LOCTITE product. This informal talk allowed students to engage directly with the materials, fostering a deeper understanding of their applications. Henkel’s free reign in determining the content of these learning sessions has been instrumental in keeping the curriculum dynamic and relevant.

The University of Hertfordshire’s engineering department offers a range of courses, including mechanical, automotive, and aerospace engineering, ensuring a comprehensive educational experience. With the ongoing support of LOCTITE, the department continues to equip students with the skills and knowledge needed to excel in their future careers.

Science and Technology

Nuclear Science and Technology

MSc - 1 year full time

MSc - 1 year full time

MSc - 2 or 3 year part time

MSc - 2 or 3 year part time (Taught and Distance Learning)

PG Diploma • PG Certificate

Short Courses for CPD

PG Diploma • PG Certificate

Short Courses for CPD

Designed to create a generation of nuclear engineers and scientists with the skills to secure a sustainable and safe future for nuclear energy.

info.ntec@manchester.ac.uk

Training & Education

Maximising tech investments through employee upskilling

Industry 4.0 refers to a new industrial era powered by a set of cutting-edge technologies which is reshaping the manufacturing industry. Innovative technology is driving efficiency, enhancing supplier and customer relationships, improving workforce safety, and accelerating production processes.

But alongside these advancements, there is a growing digital divide within the industry. Virgin Media O2 Business’ Future of Work study reveals that construction (31%) and manufacturing (28%) workers believe that the pace of technological change in the workplace is too rapid, leaving many feeling overlooked.

While technology is transforming the industry for the better, there’s a clear disconnect between employees and management regarding the integration of emerging tech. So, how can business leaders maximise tech investments while ensuring their workforce doesn’t feel left behind?

Employees’ perspective of emerging tech

Nearly half (40%) of manufacturing and construction workers believe that emerging technology will help them to achieve a better work-life balance, while 25% believe tech will enhance job satisfaction. Despite the optimism expressed by some workers, over half (55%) of surveyed professionals believe that senior management fails to adequately consult them on technology

Investing in the right technology is essential for maintaining competitiveness and meeting industry demands.

- Sandeep Raithatha

changes. This highlights the need for transparent communication about how technological advancements impact workplace operations and the broader industry.

Invest in your people

To maximise tech investments, employers must prioritise meeting the increased demand for tech upskilling among their workforces. Failing to do so not only risks losing talent to more proactive employers but also hampers the organisation’s ability to leverage technology effectively.

Offering regular training opportunities is essential to ensure employees are equipped with the necessary skills to maximise the benefits of new technologies. Additionally, open communication about potential technology investments can help keep staff informed and engaged in discussions about how new and emerging tools can streamline operations and enhance the employee experience.

Maximise your tech investments

The impact of Industry 4.0 technologies can drive improvements in time-tomarket, cost reduction, resilience and environmental impact. Virgin Media O2 Business found that a significant 94% of organisations implementing 4.0 technologies such as IoT, robotics, drones, and health and safety monitoring with computer vision, report a positive impact on their business.

As such, it is no surprise that according to Capterra, more than half of manufacturers plan to increase tech spend by at least 10% in 2024. With technology advancements continuing to accelerate, manufacturers must ensure that investment decisions are future ready.

By investing time in the integration of tech resources, businesses can maximise their return on investment while empowering employees to get the most out of workplace technology.

For example, British Sugar recognised that employee efficiency was being hindered due to a lack of real-time information across their UK sites, which were managed by a central control room. We worked with them to implement a multi-site 4G private network across four factories.

The flexible network has put control into the hands of workers, with British Sugar employees and managers now able to access real-time control room updates using mobile devices – even when on the move. This tech investment has significantly enhanced crosssite production and improved overall employee satisfaction.

Reach your digital potential

Investing in the right technology is essential for maintaining competitiveness and meeting industry demands. However, without a comprehensive upskilling strategy for the workforce, tech invest ments will fall short of their potential.

To ensure maximum value to the business and employee engagement, it is essential business leaders prioritise regular digital skills training. With this in place employees can leverage technology to its fullest potential, both now and in the future.

By Sandeep Raithatha (pictured left), Head of Strategy, Innovation & 5G IoT at Virgin Media O2 Business

4 key areas of digital marketing for manufacturers and engineers

Many manufacturers find their online presence increasingly important for attracting clients. Sarah West of B2B experts, Full Mix Marketing, takes a look at some key areas of digital marketing.

Website

Whatever you make, customers will likely look you up online. The litmus tests for a good website are:

• Is it immediately obvious what you deliver?

• Is it clear where someone must click for relevant information?

• Does your website explain how you satisfy customers’ needs?

• Is your website modern and up-todate?

SEO

Search Engine Optimisation ensures your website appears in (Google) search results. Before beginning, check if sufficient customers are searching for what you do.

Website content is critical and you need to include text, images and video which directly address your client’s needs.

Backlinks from other websites show search engines your website is respected. An effective strategy is to share content with trade websites.

PPC

Paid Search advertising can also help you appear higher up search results.

1. Conduct thorough research

Identify the search terms your target audience actually uses.

2. Create compelling ads

The most effective search ads highlight features and benefits.

3. Optimise landing pages

Create or specify pages which relate closely to the keywords being targeted.

4. Set the right ad scheduling

Concentrate your campaign on working hours to attract businesses who are ready to buy.

Content Marketing

Content can demonstrate your expertise, engage your clients and improve SEO.

Sharing content across your company’s social media and including it in your email marketing are powerful tactics.

Social media

50% of senior professionals are active on LinkedIn. The most successful posts report something new, such as an achievement or completed project.

Find out more at

Why businesses choose Grace Overseas

Grace Overseas is a family owned and operated freight forwarding and logistics company with locations in both Manchester and Crawley, West Sussex. The business was established in 1985 and in nearly four decades the team have amassed a combined 150 years’ industry experience and passion for delivering the highest standards of service for their esteemed client portfolio.

Grace Overseas can provide a full spectrum of freight and logistics services, including road, sea and air freight, bulk tankers, warehousing, pick & pack and customs clearance support expertly delivered from their Manchester and Crawley headquarters and BRC A Rated, 40,000 sq. ft warehouse to their clients all over the world. With agents located in every port across the globe, a seamless and trackable delivery is ensured whether it be by land, sea or air.

The business is also AEO and CAA certified, as well as ISO 9001, 14001 and 45001 accredited, providing confidence and complete peace of mind to all customers.

With agents located in every port across the globe, a seamless and trackable delivery is ensured whether it be by land, sea or air.

But it is not just the high-quality service that keeps businesses coming back to Grace Overseas time and time again. Family values, customer satisfaction and mutual respect are paramount to the company’s ethos and these values are celebrated within Grace Overseas, touching everyone in the business, from employee to client.

It is especially important for Grace Overseas to retain the family business feel and treat all employees as part of the family. With strong links to their local community from sports team sponsorship and charitable endeavours as well as a supportive working environment where employees are encouraged to grow, it is no surprise that much of the team have been with the business for many years and it is this combined freight experience, passion for providing amazing customer service, and love for the business itself that stands them apart from the competition.

So why do so many businesses choose Grace Overseas as their freight forwarding and logistics partner? To put it simply, Grace Overseas ensures that all their customers worldwide receive a high-quality, reliable and personal service, from origin to destination.

To enquire about partnering with Grace Overseas, speak to our friendly team today!

https://graceoverseas.com/

Global

Turning wrenches to turning heads: how B2B manufacturers can adapt B2C strategies

By Josh Tilley, Brand Strategy Director, Initials CX

Since marketing began, B2B has been overshadowed by its B2C counterpart, largely due to the seemingly less glamourous subject. There’s no denying that selling a laptop is more appealing and straightforward than supply chain management.

However, the tide is turning, presenting an opportunity for B2B marketers to draw inspiration from their consumer-focused counterparts.

Traditionally, B2B marketing in manufacturing, has focused on precisely targeting decision-makers in procurement and operations. However, it’s an oversimplification to ignore the importance of branding. A brand represents more than just a logo; it’s the reputation, value and overall experience associated with your offering.

And being at the forefront of decision-makers’ minds during crucial moments – whether they’re selecting suppliers or buying something from Sainsbury’s – holds the same importance in B2B markets and consumer-driven industries.

The B2B marketing landscape is evolving due to technological advances, which have broadened marketing channels and provided access to extensive data. This is reshaping the ways brands approach marketing, requiring an emphasis on building strong brand identities.

Advancements in technology have changed how customers in the manufacturing sector source information.

Previously, B2B companies relied on traditional methods like trade publication ads and conventions. Today, they can leverage data to target niche audiences through digital channels, creating deeper connections with customers and enhancing emotional resonance, similar to consumer brands.

This isn’t an opportunity; it’s a necessity. While communication can focus on product superiority or competitive pricing, manufacturers must also evoke emotion to avoid losing the sale.

Herein lies an opportunity for B2B businesses to draw inspiration from their B2C counterparts. What sets them apart is not solely their creative approach, tone of voice or personality. Rather it’s clarity in brand concept, ambition, and the quality and value they embody.

A clear, consistent brand message fosters credibility, even among unfamiliar prospects. Just as consumers can describe McDonald’s, a manufacturer’s clear proposition and values can establish it as a credible choice.

The importance of consistency extends beyond brand message.

Advancements in technology have changed how customers in the manufacturing sector source information. A strong online presence is now essential for meeting customer demands.

In a consumer-driven world, seamless experiences across touchpoints are expected, whether renewing a streaming subscription or engaging with a manufacturer online.

Likewise, as access to brands become more consistent across channels our expectations of B2B have escalated. People’s perceptions of brands remain consistent across professional and personal environments, blurring the lines between B2B and B2C. Thus, B2B manufacturers must adapt to meet these expectations.

However, consumer and business marketing aren’t fully interchangeable.

Unlike consumers, who often purchase based on personal identity and values, B2B buyers prioritise different criteria such as reliability, and functionality. Personal preference plays a minimal role, unless a brand’s products are crucial for business.

B2B purchasing decisions are longer and more meticulous compared to consumer purchases. Consequently, B2B brands must emphasise reassurance and credibility, rather than flashy marketing tactics.

While uniqueness and trendiness can drive consumer sales, the best B2B brands are valued for their quality, utility, and value they bring. These attributes form the bedrock of trust which B2B buyers rely on to support their organisation’s needs.

Power Solutions for Remote Locations: Introducing the NTN-5K Series

Off-Grid Inverter for Continuous Power Supply

MEAN WELL’s NTN-5K Series represents the latest advancement in off-grid power solutions. Building on the success of the NTS/NTU series, this powerful 5KW true sine wave inverter is engineered to meet the increasing demand for higher wattage and reliable energy in remote locations.

Integrated Power Management

The NTN-5K Series is an all-in-one unit that integrates AC-DC charging, DC-AC inversion, and AC bypass functionalities. It supports energy input via external solar panels and MPPT chargers, offering flexibility for diverse sustainable and remote applications. The built-in high-power 4520W AC-DC charger provides rapid charging capability, while the modular design allows for scalable expansion up to 30KW (1+5 units).

Design and Flexibility

The inverter’s 2U high cabinet style chassis ensures easy installation in a standard 19-inch rack, facilitating quick setup and integration. With three NTN-5K single-phase AC outputs that can be combined for 3Ø4W AC output, this series offers unparalleled versatility.

Additionally, the comprehensive monitoring platform (CMU2E, CM2E-R) provides real-time system management and diagnostics.

Robust Protection and Communication

The NTN-5K is equipped with extensive protection features, including reverse polarity, low voltage warning and shutdown, overvoltage, short circuit, overload, and over-temperature protection. The PCB coating enhances durability by resisting dust, moisture, and dirt. Built-in Modbus or CAN bus communication ensures seamless integration with external systems, while remote ON/OFF control enhances convenience.

Applications in Remote Locations

Ideal for off-grid scenarios, the NTN-5K Series is perfect for ensuring continuous power supply in various settings such as:

• Industrial Sites: Supporting power tools, emergency and security devices in construction and remote industrial operations.

• Mobile and Outdoor Applications: Providing reliable power for vehicles, boats and remote locations.

• Residential and Commercial Use: Powering lighting, computers, air conditioners, and refrigerators during outages.

In conjunction with external solar devices, the NTN-5K is capable of suppling off-grid AC power from a green renewable energy source.

Comprehensive Solutions

The NTN-5K Series is a versatile and robust power solution tailored for remote and off-grid applications. With its advanced features, modular design, and comprehensive protections, it ensures a reliable and efficient power supply for a wide range of uses.

For more information on how the NTN-5K Series can meet your power needs, our team is ready to answer your questions. 0118 982 3746

enquiries@sunpower-uk.com www.sunpower-uk.com

Accelerate Your Safety Leadership – A New Immersive Safety Performance Improvement workshop

In the dynamic and high-risk world of manufacturing and production engineering, employee safety is not just a legal obligation—it’s a critical component of operational success. Accidents can severely impact both the company and its employees. Legal obligations require employers to ensure the health, safety, and well-being of all employees and others affected by their activities, while employees must also take reasonable precautions for their personal, and others’ safety. A robust safety culture and strong safety leadership are imperative in preventing accidents, legal issues, and prolonged stress for staff and the company’s leaders.

To support, the OPC and Skilful Conversation have launched ‘Accelerate Your Safety Leadership,’ an innovative workshop for directors, managers, and frontline employees with safety-critical responsibilities. This immersive workshop aims to help evaluate, test, and importantly enhance your organisation’s safety practices and behaviours, emphasising the importance of a robust safety culture and effective safety leadership.

The Workshop Highlights:

• Critically evaluate your operational safety practices through a legal lens

• Test, defend, and enhance your safety behaviours

• Learn about safety leadership, and safety culture

• Gain hands-on experience of giving evidence in a court/inquiry simulation, and;

• Support you in helping drive significant safety improvements

“This workshop changed me and how I approach my safety critical work” commented one delegate.

Expert-Led Sessions

Jointly delivered by OPC psychologists with over three decades of safetycritical experience and Cath Brown, Barrister (non-practising) from Skilful Conversation, the workshop brings a wealth of experience in safety culture, safety leadership, legal representation, and training. Ninety-eight percent of recent delegates said it would help improve their safety leadership, and 84%

reported it could enhance organisational safety.

Cath Brown said, “It’s exciting to see ‘lightbulbs go on’ and people awakened to the legal implications of their safetyrelated decisions and actions.”

“A brilliant and unique way to learn about our safety obligations,” said another attendee.

What to expect:

The workshop uses an immersive, interactive learning style with a realworld, business-specific case study. OPC psychologists highlight key characteristics of effective safety leadership and its impact on safety culture, while Cath Brown provides legal insights. In the mock courtroom trial, safety leaders’ policies, practices, and record-keeping are scrutinised. Delegates’ understanding of personal safety leadership and operational decisions may be quizzed, as well as aspects of the organisation’s safety culture may be challenged.

Cath Brown remarked, “In previous mock cross-examinations of ‘near-miss’ case studies, I’ve seen leaders struggle to articulate risk-mitigation procedures and provide rationales for decisions that could have led to loss of life.”

What you’ll gain:

The unique courtroom roleplay helps critically evaluate safety protocols and leadership, identifying gaps. Facilitated discussions enable participants to reflect on personal safety responsibilities and leadership, helping to uncover actionable improvements.

Previous workshop outcomes have included:

• Enhanced personal safety leadership.

• Improved decision-making rigour for key safety decisions.

• Better documentation of key safetyrelated decisions and actions.

Dr Stephen Fletcher, OPC Director, concluded, “This workshop blends psychological and legal expertise to give safety leaders a comprehensive understanding of safety. Attendees leave with renewed commitment, practical tools, and fresh ideas for enhancing safety performance, helping to drive a positive shift in an organisation’s safety culture and a shared dedication to everyone’s well-being.”

Don’t wait for an incident to trigger change. Take proactive steps to equip your leaders with the knowledge and skills to help create a more foresighted and safer workplace.

Email the OPC for help in accelerating your journey toward excellence in safety leadership and safety performance.

E: admin@theopc.co.uk

T: +44 (0)1923 234646

W: www.theopc.co.uk

Robots: Powering Productivity and Safety

Robots are set to become a game changer for health and safety across many industries, such as manufacturing and construction where the number of serious injuries and fatalities could be significantly reduced. With this in mind, Welding Alloys experts of industrial hardfacing, discuss how robots will help revolutionise productivity and safety.

Utilising robots for automation

Some machines and processes pose greater safety risks than others. However, emerging technologies within robots and artificial intelligence (ai) can improve this by taking on jobs that are more dangerous for humans.

Guidance Automation had conducted a survey which revealed 73% of businesses in manufacturing think automation is key for progressing the industry. This can benefit worker safety and make daily executables more efficient across the board.

As technology evolves, robots can be built and programmed for dangerous machines and practices, which will reduce the numbers of injuries occurring to the human workforce. This could allow these human workers to retrain to make their role more focused on maintaining the robot or working alongside it to carry out the process effectively.

Whilst

not being robots, virtual and augmented reality helmets can be extremely useful for safety training.

Collaboration with robots

Despite having robots in the workplace, the workplace will still require a human element to be effective and efficient. This is why as good as it is to introduce robots to automated processes, they primarily purpose is to make human jobs safer. And advancements in onsite technology could do just that.

One example is attaching sensors to machinery or certain areas around the workplace that are dangerous. In the event they come into proximity of a dangerous machine, the sensor could be tripped and switch off the machinery. Alternatively, if there’s an area that requires a specific safety

& Safety

item to access, an alarm could be activated to alert workers on what they require to enter.

Robotics provide abilities to remotely operate machinery and vehicles. This allows for greater control of how they operate without putting a human worker at greater risk.

Collaborating with robots increases safety through automation. Welding cobots are designed to collaborate with humans in a shared working environment. They are equipped with advanced safety features that enable them to detect humans in close proximity to avoid collisions.

Using robots for training and visualising dangerous environments

Robots can also provide great opportunities within training scenarios as it allows trainees to visualise and identify risks before entering a workplace which will help reduce accidents and injury rates.

Introducing drones are a fantastic solution for training and visualisation as they can be remotely flown into inaccessible areas and their built-in cameras allow operators to take notes of problems. That way, when it comes time to addressing the problem, operators know exactly what’s needed and can therefore prepare appropriate health and safety measures for themselves and colleagues.

Whilst not being robots, virtual and augmented reality helmets can be extremely useful for safety training. Having these headsets synced up so workers can be put in scenarios to analyse dangers that can help them prepare for the real thing, which will help to reduce potential accidents and injuries.

What’s commonly discussed around robots are the fears of them replacing humans. This is not the case, In fact robots will less likely force humans out of work. If anything, they’ll create more opportunities for workforces to allow better integration with technology and how it can help manage processes.

For any robotics or ai being introduced to a stage of a particular process, it’s essential to provide adequate training to ensure the workforce have the appropriate knowledge to be able to adjust or update systems, should they need to. That way, safety is ensured, and everything continues to run smoothly.

Accelerate Your Safety Leadership

The OPC presents a cutting-edge workshop to help improve safety performance and leadership for senior managers and safety-critical employees.

Led by OPC psychologists with decades of safety-critical experience and Cath Brown, barrister (non-practising) from Skilful Conversation, this workshop has the potential to transform. 98% of previous delegates said it would help improve their safety leadership, and 84% said it could help enhance organisational safety.

Featuring a business-specific case study, realistic courtroom role play and insightful discussion, you will learn about safety leadership and its impact on safety culture.

The workshop is designed to:

View your operational safety through a legal lens Test, defend, and enhance your safety behaviours

Support you to drive significant safety improvements

What you’ll gain:

Insight into the reality of giving evidence in court or at an inquiry, courtroom procedures and legal accountability

The ability to evaluate safety practices from a legal perspective

Deeper understanding of your safety-critical responsibilities, leadership, and behaviours

Manufacturing and Quality Assurance of Gaussian Mirrors

Gaussian mirrors, also known as Graded Reflectivity Mirrors (GRMs), play a crucial role in achieving high beam intensity with excellent beam quality. Their reflectivity decreases in a Gaussian manner from the centre of the optic outwards. Instead of a convex coupler with uniform reflection, a GRM with a Gaussian reflection profile on the resonator side can be employed. This reflects primarily the central part of the beam, amplifying the central mode in the laser crystal. The result is a powerful laser beam with minimal divergence and exceptional far-field behaviour.

This feature is particularly useful in applications involving frequency doubling to generate a desired wavelength. For instance, in laser material processing in the medical field or in LIDAR systems for atmospheric condition measurements, Gaussian mirrors serve as effective outcouplers.

In terms of applications, GRMs are always used in conjunction with monochromatic light. LASER COMPONENTS routinely manufactures Gaussian mirrors for a wavelength of 1064nm and diameters ranging from 8mm to 25.4mm.

Ensuring a consistent reflection profile across various batches is the primary challenge in reproducible manufacturing. Rigorous quality control is crucial for these optics, surpassing conventional mirrors and lenses. In addition to standard quality checks, the unique reflective profile is thoroughly examined.

To meet this challenge, LASER COMPONENTS’ development department has established an automated measurement station. Each Gaussian optic undergoes scrutiny, as a continuous wave laser scans the mirror along its diameter, documenting reflection values across the entire width. Only mirrors meeting all customer specifications in every criterion are dispatched.

Our customers can trust that each batch is consistent, and they have the means to verify this independently, because the real measurement curve accompanies every manufactured Gaussian optic, providing customers with tangible evidence of the mirror’s performance.

Further information Gaussian Mirrors (lasercomponents.com)

PAN-DUR paints refrigeration equipment with Dürr’s EcoPaintJet – without the need for masking

The EcoPaintJet, initially introduced for overspray-free paint application in industrial vehicle painting, is now benefiting other industries. Refrigeration manufacturer PANDUR, which insulates glazing for commercial refrigeration equipment. has been using Dürr’s innovative applicator to paint glass surfaces for several months. This technology saves time and materials by eliminating the need for individual screens in the screen printing process.

We are all familiar with large refrigeration units from supermarkets: wall shelving, cabinets, or counters, behind whose glass or plastic panels a wide range of foodstuffs are stored. PAN-DUR uses enhanced safety glass (ESG) for its glass elements. Opaque decorative stripes are applied to obscure unsightly bonded and sealed seams at the edges of the glass and the refrigeration technology behind them. Until now, PAN-DUR used a screen printing process for this, which required a new screen or template for each colour, size, and design variation.

More flexibility, lower costs

The EcoPaintJet’s high edge definition paint application without overspray allows PAN-DUR to avoid the complex screen printing process, increasing flexibility and speed in production while reducing paint costs. Each contour is simply programmed and applied in the desired colour to the corresponding predefined area without having to mask the glass surfaces first,

eliminating the complex and costly manufacture of individual templates and the need to devote valuable space to storing them.

One-stop shop for the full range of process technology

Dürr not only supplied PAN-DUR with the paint applicator, but also provided all process technology, from the system for extracting paint from the containers to the system for supplying paint to the applicator. The installed components include the Fluid Board colour dosing and colour changing system, the applicator cleaner, and the EcoAUC control unit. PAN-DUR developed a multi-axis portal to mount the EcoPaintJet’s swiveling and height-adjustable application head, seamlessly integrating the process technology.

Compressed Air, Pumps & Valves

How the Digitization of Leak Detection (Finally) Caught Up with High-Tech Manufacturing

By Alexander Bardakov, Field Applications Engineer for the Industrial Imaging group at Fluke Corporation

The archaic soapy water method of finding and verifying compressed air line leaks is inefficient and inadequate for the size and scope of compressed air lines in a manufacturing facility.

Compressed air lines are at the epicenter of success or failure for many factories. When compressed air lines are maximally intact, the equipment they run also function as expected. But when compressed air lines are compromised, the results can be detrimental.

In a large factory, a compressor system can stretch hundreds of feet and sweep in and out through various other operational systems. Issues in a compressed air system can occur anywhere along those lines—including the compressor, air dryer, main line or equipment lines. Leaks are the primary cause of reduced performance in compressor systems. Leaks reduce air flowing through a line, providing an inadequate amount of air pressure to properly run equipment. So, the solution is easy—find and fix the leaks. But how?

Finding compressed air line leaks is easy—if you can hear them. Most people can’t hear compressed air leaks in a completely quiet environment, let alone in a loud manufacturing plant. And even if you think you hear a leak, you must verify it, which means you need to be able to access it. Again, this isn’t always easy in a busy factory environment where equipment is moving, and compressed air lines are

potentially hanging from more than 50 feet up.

The archaic soapy water method of finding and verifying compressed air line leaks is inefficient and inadequate for the size and scope of compressed air lines in a manufacturing facility. An improvement on the soap and water method was ultrasonic leak inspection. While this analog method of leak detection was better, and until recently the best option available, it still had its drawbacks.

Ultrasonic tools use microphones to identify the sounds associated with escaping air/gas in a range of about 38 to 42 kHz. The method lacks breadth of frequency to truly be effective in large facilities. In addition, these devices still rely on human hearing to identify whether a noise is a leak or not. That makes the detection subjective, depending much on the user’s experience and often resulting in identifying leaks that don’t exist or missing leaks that are present.

Compressed air leak detection has made the leap from bubbles to ultrasonic to digital screen. Just as much as digitization has impacted the way we increase revenue through the manufacturing process, it has also impacted the way we decrease spending by reducing waste.

A more holistic approach to troubleshooting compressor systems involves scanning—using a tool that

Compressed air leak detection has made the leap from bubbles to ultrasonic to digital screen.

sees sound. The ability to scan the system from the ground floor is efficient AND effective in any size of plant. Efficient because you no longer need to troubleshoot individual components of the system during downtime and effective because the sensitivity of the sensors can detect leaks of any size in even hard-to-reach places.

How (Well) It Works

Using a sonic industrial imager equipped with an array of ultra-sensitive microphones with a range of 2 to 52 kHz for an expanded field of view, maintenance teams can quickly and accurately locate air, gas and vacuum leaks in compressed air systems—even in the noisiest of environments.

The digitization of factories has been historically linked to the manufacturing process where the ability to define exact design and material specifications has led to superior production in record time. Today, factories implement digital equipment and processes to monitor and manage manufacturing equipment and reduce waste. The goal for these factories is to increase revenue and decrease spending. The sonic industrial imager just made that goal a lot more attainable.

O W C O S T

EcoCooling

– Cost effective, energy efficient cooling for large spaces

Drive towards net zero with evaporative cooling

Evaporative cooling is a cost-effective way to blanket cool large spaces such as production areas or mezzanine floors. They can also be used to spot cool problem areas. Air supply temperatures off the coolers do not exceed 25C without the need for refrigeration. The cooling units are modular and installation can be phased.

UK based with established installation network

Thousands of EcoCoolers are installed in facilities across the UK, they are the go-to provider for evaporative cooling for industrial cooling solutions. The installation network provides free site visits and quotes for supply and install. All spares and coolers are held in our Suffolk warehouse, ensuring rapid supply and maintenance.

Website: www.ecocooling.co.uk

Email: sales@ecocooling.co.uk Phone +44 (0)1284 810586

Compressed Air, Pumps & Valves

Elta - Air Movement, Air Quality

Elta, part of Elta Group, is an internationally recognised designer and manufacturer of ventilation equipment with applications across the residential, commercial, industrial, OEM, and international markets. Established in 1974, Elta is passionate about air movement and air quality.

Elta’s journey began under the leadership of Roger Crook and John Snape as ‘Low Temperature Applications,’ initially focusing on axial fans. Over the past five decades, Elta has evolved into an international brand recognised for its innovative products and technical ingenuity. Today, Elta operates across Europe, Asia, and Australasia, producing over 10,000 products monthly from its multiple UK manufacturing sites in Kingswinford, Fareham, Colchester, Dublin, and Northern Ireland.

This year marks Elta’s 50th Anniversary, of ensuring that buildings and homes across the country have positive air ventilation. The company remains privately owned and managed with enthusiasm, drive and determination. With a workforce of over 200 employees, Elta has expanded its offering to include a wide range of ventilation solutions, including fans, air handling units, acoustic solutions and accessories, reinforcing its reputation for quality, reliability, and performance.

Elta’s dedication to research and development ensures that their products meet the highest standards of efficiency, compliance, and safety. The company’s innovative Axial Impeller technology, known for its high efficiency and adjustable pitch aerofoil impellers, exemplifies this commitment, with it being the heartbeat of many of their products. With increased blade chord and twist, the Elta Axial Impeller provides 7% higher efficiency, reducing

overall energy consumption. This is a very economical method of moving high volumes of air at low to medium pressures. Elta’s product range includes ATEX fans, Smoke and Car Park fans to EN12101:3, and Marine classification fans, all tailored to specific customer needs.

Earlier this year, Elta was rebranded from Elta Fans, alongside sister companies Fantech Ventilation in Ireland and Duct Products in Northern Ireland, to unify the 3 businesses under one brand to create a cohesive presence across the industry and geographically. This was a poignant branding transition for the company as it signified an identity that better represents the company’s full capability beyond fan manufacturing.

Air quality is a pressing global issue, impacting millions of lives and raising numerous health concerns every year. However, amidst its widespread acknowledgment, the significance of air quality often remains overlooked. The air we breathe, whether at home, in our workplaces, or within our towns and cities, plays a pivotal role in our overall well-being.

Effective ventilation is crucial in combating air pollution, particularly in industrial and commercial settings. Robust ventilation systems play a vital role in maintaining healthy indoor environments by removing pollutants, dust, and contaminants. Elta continues to lead the industry with its cutting-edge

fan technology and investment in air handling units, noise control equipment, and control systems. The company’s engineering expertise and bespoke manufacturing approach ensures that Elta meets the growing demand for integrated ventilation solutions that address the challenges of modern society.

‘Air Movement, Air Quality’ is the company’s new mantra which encapsulates its vision, mission and comprehensive range of solutions. Mark Rickard, CEO at Elta Group comments: “This strapline underscores two pivotal aspects that are at the heart of our business. Air Movement signifies our commitment to engineering excellence, innovation, and precision in every aspect of our products. While Air Quality emphasises the role we play in ensuring cleaner, healthier and safer indoor environments.”

Mark is supported by his UK and Ireland senior leadership team, including Damian Buxton, CEO, and Vikrant Bhatt, Commercial Director, alongside Mark Russell, Managing Director for Ireland, and Chris Schofield, Managing Director for Northern Ireland.

Holders of many internationally recognised accreditations and certifications to showcase its commitment to producing high quality products, Elta also acts as an active member of professional organisations and helps lead legislation and research.

To this day, Elta continues to represent the legacy in engineering efficient air movement solutions, by developing and pushing the boundaries of air movement engineering. Elta aspires to change the narrative and help to restore the balance by contributing to a healthier, more sustainable future by creating cleaner and safer indoor spaces across the globe.

For more information about Elta, visit eltaUK.com or eltaIreland.com

Valves for Hydrogen, Carbon Capture, Topside, Subsea, and Pipeline Applications.

Instrument & DBB Valves

• Manifolds, Needle, Check and DBB Valves to 22.5K psi

• Cryogenic

• Severe Service 650ºC, 10K psi

• Forged & Bolted Construction

Hydrogen & Carbon Capture Valves

• Instrumentation, Ball, Needle and DBB Valves for Hydrogen and Carbon Capture Applications

• Pipeline Ball Valves upto 18”

Pipeline Valves

• 1” to 20” Bore Size

• High Temperature

• High Pressure

• Cryogenic

• API 10K Design

• 10K Ball Valves for Hydrogen Fuelling Stations

Subsea Valves

• Diver & ROV Operated Needle Valves

• Ball Valves Upto 15K

• Manual & Hydraulic Parallel Slide Gate Valves 3/8”, 1/2”, 3/4” and 1”

Hart’s Speedors meet requirements

Four Speedor high-speed doors have been installed by Hart Door Systems at a major frozen and cooked meat manufacturing in northern England. The doors, at just 1.5m wide and 1.95m high, are the second smallest Speedors ever manufactured by Hart.

“The contract demonstrates two things,” says Gordon Kipling, regional sales manager for Hart. “Not only is our Speedor range available in distinctly different types of doors but where applicable the doors can be available in reduced sizes for precise requirements.

“In this case there was a need to protect the production environment against drafts, humidity, dust and dirt by installing our Speedor Cleanroom with its fast opening and closing speed. Our pharmaceutical standard Cleanroom Speedors control airflow thus reducing contaminants.”

Designed specifically for manufacturing and research facilities, Speedor Cleanroom works in strictly controlled environments where hygiene standards are high, such as pharmaceuticals, food processing, electronics and micro-mechanics industries.

The main features of Speedor Cleanroom include maintaining strict air leakage requirements over specified pressure differentials. Complete with an intelligent control panel with digital display each Cleanroom has a reliable and clean in-line drive system complete with an integral safety brake and a non-touch safety light curtain ensures maximum protection to personnel.

Seals minimise pressure drops and protect the manufacturing environment against drafts, humidity, dust and dirt.

www.hartdoors.com

SRC North West LTD: Commercial Solar PV & Roofing Contractors

SRC North-West Limited are a well experienced, Greater Manchesterbased roofing refurb and Solar PV company, covering the entirety of the UK. We primarily work in the commercial & industrial sector, with different types of businesses ranging in size, in a wide range of industries, but commonly within the high energy usage sector, such as manufacturing, fabrication, engineering and printing.

As a business, we offer fully managed, turnkey solutions, that take away the stress of arranging the project and various components within it.

We have a demonstratable, proven and historic track record in delivering high value contracts covering multiple disciplines. Our main focus is on providing safe projects at great value, finished to the highest of standards and calibre.

SRC is unlike most, we are not just a Solar PV installer or a Roofing Contractor. From inception, we set out to be both, which often provides greater value for money and financial savings, instead of having to instruct two or more companies to carry out work. We manage the entirety of the project with one point of contact.

Given that often businesses are facing budgetary restrictions due to the rises we have seen in previous years, we are also pleased to offer the very commonly used £0 outlay option of having a PV system installed using a Power Purchase

Agreement (PPA) which, if required, can also include roof repairs/refurbs within the package. This method is becoming more popular with large blue-chip companies due to the minimised risk.

Commercial Solar Panels are becoming increasingly popular amongst businesses in the UK, with the benefits being a way to save money on energy bills, whilst reducing carbon footprint and assisting with sustainability goals. With unpredictable energy costs, and growing pressures to demonstrate your green credentials, achieve Net Zero and your ESG commitments, installing Solar Panels can combat all points in one.

We offer free no-obligation site surveys and quotations to advise on the available solutions and the efficiency of them, as well provide you with 3D-deisgn and full system output simulations.

As an engineer with over 35 years in the industry I am extremely critical of contractors however I can honestly say that I am struggling to find any faults with any of their work.

- Jonathan Aldred, NHS Royal Surrey Hospital

To discuss the various funding options, and to see how they’ll suit your business get in touch using the details below or, why not come to visit our stand at the Advance Engineering Exhibition on 30th-31st October 2024, at stand F142.

You can contact us by:

Telephone: 0333 772 3015

Email: Ryan@srcnwltd.co.uk

Website: www.srcnwltd.co.uk

Linkedin: SRC North West LTD

Instagram: SRCNWLTD

Managing energy demands: Achieving a cleaner, more efficient future

Kelly Cole started her career as an engineering apprentice for GE Aviation in 1997, before progressing through roles in customer service and operations into management. While at GE Aviation, Cole achieved a first-class degree in Mechanical Engineering from the University of Wales, as well as an MBA from Cardiff University.

Early in her career, Cole developed a wealth of hands-on engineering and technical experience, including building and stripping engines and leading a manufacturing cell for printed circuit boards for flight power tiles and displays. Her next roles involved managing relationships with major airlines and growing GE Aviation’s service business in multiple markets.

Cole’s final role at GE Aviation was leading the technical field service team, working with engineers across leading airlines to manage the fleet in service, focused on the fleet stability and reliability. Some key achievements include growing the Africa services market share of narrow body engines from the region with the lowest exclusive coverage, to the highest, while driving services growth in Europe for the very mature engine market.

In her role as General Manager for Electric Power at Finning UK & Ireland, Cole will build on the success of the talented team there, as well as further develop the company’s customercentric approach, to help Finning partner with customers to build and power a better world.

The energy sector is being driven by the need for decarbonisation and the increasing demand for electricity. In this article, Kelly Cole, General Manager for Electric Power at Finning UK & Ireland, explores the challenges and opportunities in energy, providing valuable insights into how companies can thrive.

Challenges in renewable energy expansion

The renewable energy sector is experiencing significant growth, driven by the UK’s focus on offshore wind and solar generation. Substantial investments, such as the £960 million allocated to the UK Green Industries Growth Accelerator and the record-breaking $358 billion invested globally in renewable energy during the first half of 2023 (BloombergNEF), highlight this shift. However, the industry faces obstacles, including green protectionism, supply chain constraints and escalating costs, which have led to the abandonment of potentially lucrative projects.

The pursuit of clean energy is further complicated by challenges surrounding e-fuels, particularly in terms of energy efficiency, affordability and infrastructure readiness. E-diesel exemplifies these challenges, as its production involves multiple energy conversion steps, resulting in lower efficiency and higher costs compared to the direct use of renewable electricity.

The infrastructural demands for e-diesel, coupled with the current high production costs and the necessity for renewable hydrogen sources, highlight the intricacies of transitioning to clean energy solutions. The scalability of e-diesel production is further constrained by limited carbon dioxide feedstocks and the need for advanced technological breakthroughs.

Leveraging technology for a competitive and environmental edge

In response to these challenges, the adoption and integration of new technologies is encouraging. Developments in genset technology, such as advanced control systems, and the creation of microgrid solutions, show how companies can harness technology to optimise energy distribution, manage loads more efficiently and integrate distributed energy resources. Cat® microgrid technology, for instance, represents a leap forward in creating resilient and sustainable power solutions tailored to customer needs.

In terms of addressing e-fuel challenges, leveraging advanced technologies is crucial. Catalytic processes and the integration of renewable energy sources, for example, are pivotal for enhancing the efficiency and reducing the costs of e-fuel production. In addition, embracing collaborative platforms that unite researchers, industry stakeholders and policymakers can accelerate technological breakthroughs, from improving electrolysis efficiency to discovering cost-effective carbon capture methods.

Championing a greener future

To remain competitive and environmentally responsible, the electric power sector must adopt a multifaceted approach. This involves optimising power usage, understanding energy demands, and preventing equipment oversizing. Tackling e-fuel challenges also requires focused research and development efforts.

E-fuels, particularly e-diesel, hold immense potential for shaping a sustainable energy future. Despite production complexities, advancements in catalytic processes and renewable energy integration provide key solutions.

As a result, the integration of renewable energy sources into power systems is now a necessity. As we prioritise lowemission technologies and fuels, the role of advanced combustion technologies and emission control systems becomes increasingly important. Technology can not only reduce the environmental impact of energy generation but also create a more sustainable, energy-efficient world.

Protect Your Machinery by Monitoring Motor Loads Motors, Drives & Controls

Technologies such as overload devices, and motor management and control systems, can protect motors effectively, but may not safeguard the machinery that they are driving. Amir Sami, Sales Director at Charter Controls, looks at how to prevent costly damage and downtime to machinery by monitoring the power consumed by the motor.

There are a variety of issues that can cause inefficiencies and defects in production processes. Equipment failures, set-ups and adjustments, idling, minor stops, running at reduced speeds, and process defects can all affect yield and increase costs. One way to avoid such issues is to protect motordriven machines effectively.

These machines are often critical components in manufacturing processes and can be expensive to replace if they fail. It is essential to take steps to protect them against damage. There are several ways to do this, including installing overload protection devices, ensuring effective lubrication and maintenance, and monitoring the machines for signs of wear or damage. By taking such precautions, manufacturers can help to ensure the reliability and longevity of their equipment and to minimise the risks of process defects and reduced yields. Continuing to operate motor-driven machines during abnormal conditions caused by jams or blockages can cause irreparable damage, not only to the motor but also to the machinery. In the past, the extent of damage to machines has been understated compared to the damage to the motor. Overload systems, and motor management and control devices, can protect motors, but what is protecting the machine itself? In pump installations for example, when there is suction loss or a jam, long before the thermal overloads trip, serious damage can be done to the machine as well as the motor. Any abnormal operating

ABOVE: By measuring when power exceeds a 5% threshold, a start-up surge timer can be used to mask when a motor’s start in-rush current begins. Unipower’s HPL500 digital power monitor is triggered in this way, rather than by power on, and can be connected before or after the motor contactor. The graph shows the protection logic.

conditions can have a detrimental effect on the life of the system. Dry pump, dead head, jammed impellers and even premature bearing wear can all lead to motor and pump failures. To cut upfront costs, motor driven systems are often installed without any means to monitor their operation. As a result, frequent inspections of the motor and the machine are necessary. If an unexpected failure occurs, it can mean irreparable damage to a machine and possibly its motor. But such issues can be eliminated by using simple, but effective, monitoring and control techniques. Adding a small cost to the installation will pay for itself several

LEFT: Digital load monitors with an analogue load transducer. Such devices can help to protect motor-driven machinery from damage.

times over the first time a fault is detected and damage to the machine or motor is avoided.

Imbalances

To analyse a motor’s health, you need to consider all aspects that can affect it under normal operational conditions. Incoming power quality is one area that is often overlooked – correct, safe operation of motors depends on the power conditions. As voltage levels vary during the day there can be imbalances. Raising voltage levels to reduce the current and achieve a motor’s nameplate ratings can cause excessive heat, degrading the insulation. Harmonic distortion also affects the power quality, much of which is caused by variablespeed drives (VSDs) and other nearby installations that go undetected most of the time. Typically, a motor will draw six to ten times its rated current levels during start-up. Hot starts are more detrimental to the windings, because the excessive heat can degrade the insulation. If you examine the voltage, current and torque levels when a motor starts, you can see the levels of stress it is experiencing. As a result, motors often fail during start-ups. When loads and power conditions are fluctuating –

typically at start-up – rotors can experience tremendous stresses. Monitoring these conditions is vital to determining the motor’s ability to continue operating. Cracked or broken rotor bars can cause dramatic increases in thermal stress, affecting efficiency. Parameters that can help to deduce a motor’s health include its load, % load, horsepower demand, kilowatt usage, and power factor. If motors are forced to meet load demands above their capacity, their windings can run at unsafe temperatures, even if the current is at nameplate values. A motor running above its nameplate power rating can also suffer from higher torque demands, putting stress on the rotor. Motors are often oversized and sometimes undersized: both of which have cost implications. Oversized motors can result in higher initial costs, energy consumption and repair costs. Undersized motors perform poorly, suffer from higher losses, and can fail prematurely. Some of these problems can be detected and corrected quickly by using digital motor load monitors.

Amir Sami - MBA, BEng (Hons) Electronic Engineering.

Sales Director at Unipower UK Ltd. T/A Charter Controls with 15 years of international sales and business management experience.

Measure Power, Not Current

Digital load monitors measure the load on the motor electronically. They can replace mechanical forms of protection such as friction clutches, ball detent clutches, shear pins and tacho controllers. The motor acts as a sensor to detect the state of the equipment being driven. The main aim is to protect the machine from damage, but it can also protect the motor. In abnormal running conditions, load monitors can measure the load being drawn by a motor and compare it to normal values. The most common use for such monitors is to detect when a pump is running dry. Many pumps cannot be allowed to dry-run, especially if they are pumping hazardous chemicals. In the water industry, dry running and dead heading due to a shut discharge can also result in abnormal motor loads. Many monitors operate by measuring currents. But this can be a problem if the motor is oversized. In such cases, the motor will never reach its rated load because it is too big for the job and will operate where current is a flat line. Current cannot therefore be measured to assess variations in the work done by the motor. Phase angle detection used to be one way to get around this, but with advances in technology and the higher efficiency of newer motors, this technique is no longer a reliable way of measuring the work done by the motor. The only electrical measurement of work that is linear with and proportional to load is power. Power consumption to be used to measure torque indirectly. This measurement needs to be fast and accurate, reaction times must be short, and measurements must be valid for non-sineshaped currents – for example from frequency inverters generating high, short current peaks (with crest factors of up to 10). One manufacturer offering digital load monitors capable of calculating power in this way is the Danish company Unipower, whose monitors have been used in motordriven applications for more than 20 years. They are available in the UK from Unipower UK, trading as Charter Controls.

Case Study: Strathallan School Perth and AXYZ Routers in Education

Introduction to Strathallan School

Strathallan School, located approximately 30 miles north of Edinburgh, is a boarding and day school for boys and girls aged 5-18. Known for its commitment to fostering creativity and innovation in education, Strathallan School embarked on a journey to enhance its educational offerings through the integration of AXYZ routers.

Adoption of AXYZ Machines: A Thoughtful Decision

In the summer of 2022, Strathallan School made a significant investment in an AXYZ INNOVATOR router. The decision to invest in AXYZ routers came after an exhaustive four-month consultation period. Strathallan School aimed to ensure that its picturesque location and facilities could seamlessly accommodate a machine of this calibre. The CNC purchase represented a forwardthinking move, aligning with the school’s commitment to providing cutting-edge educational experiences and this decision was driven by the desire to

introduce modern CNC technology to their educational setting.

Choice of AXYZ as Preferred Supplier: Building on Past Success

Strathallan School’s choice of AXYZ as their preferred machine supplier was grounded in positive past experiences. “I had previously installed a similar machine back in 2018 at a previous school, Yarm in North Yorkshire”, explained Ian Barrett Head of Design Technology. This familiarity with the brand’s reliability and performance was very much a positive influence on the selection, cementing confidence in the AXYZ router range.

The Machine and its Core Use at Strathallan School:

There are five models in the AXYZ Routers range, all with their own unique options and versatility to cross over infinite markets. The newest routers are controlled by AAG’s industry leading control interface MOVE™ that drives all machine tasks and is designed to

optimise the operation of the CNC machines, perform tool changes, set up work offsets, call up a new file or optimise the cutting speed. MOVE™ is designed to make machine operation easy and intuitive.

The INNOVATOR Router offers standard Option Ready Installation Packages, allowing the operator to expand the capabilities of the machine as one’s needs or business grows. With its advanced technology and cutting-edge features, this machine is the ultimate choice for educational establishments or businesses looking to take their operations to the next level. The AXYZ INNOVATOR, is optimised for prototype, signs and graphics, woodworking shops and educational institutions. It is equipped with powerful integrated servo motors, an optional tool changer and standard helical rack. Choose from two standard sizes that fit the most common sheets sized for this market. The INNOVATOR has a robust design using high-quality components. This includes a welded steel frame, integrated servo motors and helical rack & pinion. This design ensures the router can deliver an excellent quality of finished product.

Case study

The INNOVATOR uses AXYZ’s highly intuitive Smart Console and A2MC CNC controller. These machines integrate with the most popular CAM software and automatic tool changer making it easy to switch tooling without stopping production.

The INNOVATOR is able to process plastics, woods, foams, and non-ferrous metals. This versatility, combined with a compact footprint, makes it ideal for R&D labs, schools and universities. AXYZ also offers an education curriculum which can be taught with this machine.

The Innovator is designed to be upgraded whenever the user is ready. For example, one can add productivity with an optional automatic tool changer or versatility with a high-speed knife cutter. This allows the machine to keep up with the company or establishment growth.

Strathallan predominantly utilises the Innovator machine to manufacture furniture designed by students for their exam projects. The machine efficiently handles materials such as Birch-faced ply, MDF and laminated decorative boards. “The AXYZ INNOVATOR machine at Strathallan School primarily handles profiling, pocketing and occasionally skimming tasks. These capabilities are vital for creating components used in various projects, including the popular resin river tables”, said Ian Barrett.

Impact on Productivity, Efficiency and the Education Syllabus

The implementation of the AXYZ router has had a profound impact on productivity and efficiency at Strathallan School. The introduction of CNC

technology has not only streamlined the manufacturing process but has also significantly affected the education syllabus. The INNOVATOR router has been tailored to meet the specific needs of the curriculum. This capability has empowered students to turn their design concepts into tangible, high-quality products. By utilising CAD designs directly for cutting, the school estimates a remarkable 75% reduction in making time, providing an additional 50 hours of teaching time.

Initial Challenges and Solutions

The integration process, overseen by experienced personnel who had prior knowledge of the AXYZ machine, proved to be relatively straightforward. Any challenges faced were swiftly addressed with the assistance of Chris Perry from AXYZ, providing guidance on installation logistics, room layout and power requirements.

Cost Savings, Creativity and Expansion

While cost savings have been realised through reduced material waste and fewer errors, the adoption of AXYZ machines has led to an interesting dynamic. The students’ growing confidence and creativity, fuelled by the possibilities the AXYZ machine offers, have resulted in a potential increase in material usage. However, the overall impact on efficiency, creativity and educational value remains substantial.

Quality Improvement in Projects

The quality and accuracy of finished projects at Strathallan School have been elevated and it can safely be said have reached industry standards, leaving

parents impressed with the high-calibre and professional-grade outcomes created by their children.

User-Friendly Experience and Benefits: Simplifying Operations

Operated by the department staff, the AXYZ machine’s user-friendly operation, has simplified the manufacturing process. “With minimal glitches, the machine’s introduction has provided tangible benefits, in terms of simplicity and efficiency, making it an integral part of the educational landscape”, said Ian Barrett.

Student Involvement and Educational Purpose: A HandsOn Approach

Students actively participate in every stage of the process, from the setup of materials to programming cutting operations. While they may not physically press the button, their involvement in planning and executing tasks ensures a hands-on learning experience that goes beyond theoretical knowledge.

Maintenance and Future Plans

An introductory 2-year maintenance plan was included with the purchase. Given the relatively light usage, biennial site visits are sufficient to ensure optimal machine performance. While currently exploring the existing AXYZ machine’s capabilities, Strathallan School remains open to future CNC expansions.

In conclusion, the collaboration between Strathallan School and AXYZ showcases how advanced technology can enhance educational experiences and practical outcomes. This integration has enriched students’ creative and educational endeavors, providing hands-on skills, creative confidence, and additional teaching time. The ongoing partnership between Strathallan School and AXYZ demonstrates the profound impact technology can have on the present and future of learning.

For more information on the AXYZ range of routers contact us today or visit our website.

Tel: 01952 291600 Email: enquiries@axyz.com Web: www.axyz.com

To see our complete range of equipment, parts and accessories visit https://uk.cncshop.com/

NIS2: Is Your Manufacturing Business Prepared?

By Temi Akinlade, vCISO Security Advisor at Armor

The Network and Information Systems Directive 2 (NIS2), a crucial update that has replaced the original NIS directive, significantly expands the scope and cybersecurity requirements for various sectors, including manufacturing. With its enforcement date in October 2024, it’s imperative that manufacturers understand and implement the necessary changes to protect their critical infrastructure and ensure operational resilience.

Understanding NIS2 Requirements

NIS2 aims to establish a higher level of cybersecurity across the EU by mandating security measures for operators of essential services. For the first time, manufacturing businesses designated as ‘essential’ or ‘important’ must reassess their cybersecurity practices as part of a move to fortify and protect some of our most important supply chains.

Manufacturers impacted by the new changes include - amongst otherthose involved in the production of machinery, vehicles, medical devices, electronics and food.

Critical Requirements for Manufacturing Businesses:

1. Risk Management: NIS2 emphasises the importance of risk management processes.

Manufacturers must identify and assess risks to their network and information systems, prioritise them based on their potential impact, and implement appropriate security measures to mitigate those risks.

2. Incident Reporting: NIS2 introduces stricter incident reporting obligations. Manufacturers must report significant cybersecurity incidents to the relevant national authorities within a specific timeframe:

• Significant incidents: Must be reported to Computer Security Incident Response Team (CSIRT) no later than 72 hours after the organisation becomes aware of the incident.

• Incidents having a substantial impact: Require early warning within 24 hours of becoming aware of the incident, followed by a final report.

Security Measures: NIS2 mandates a set of security measures that manufacturers must implement to protect their systems. These include measures such as:

• Network security (firewalls, intrusion detection/prevention systems)

• Data security (encryption, access controls)

• System security (patch management, vulnerability scanning)

• Resilience measures (backup and recovery, business continuity plans)

1. Supply Chain Security: Manufacturers must also consider the security of their supply chain. NIS2 requires them to assess and manage risks associated with their suppliers and subcontractors, ensuring that they too have appropriate cybersecurity measures in place.

Preparing Your Manufacturing Business

To ensure compliance with NIS2 and protect your manufacturing business from cyber threats, consider the following steps:

1. Conduct a Risk Assessment: Identify and assess the risks to your network and information systems.

Software & Technology

This assessment should consider both internal and external threats and the potential impact – and cost - of a cyber-attack on your operations.

2. Implement Security Measures: Based on your risk assessment, implement the necessary security measures to mitigate the identified risks. This may involve upgrading your existing security infrastructure, implementing new security technologies, training your staff on cybersecurity best practice or employing the services of an external Security Operations Centre.

3. Establish Incident Reporting Procedures: Develop procedures for reporting cybersecurity incidents to the relevant authorities. Ensure that your team are trained on these procedures and understand the importance of timely reporting.

4. Review Supply Chain Security: Assess the cybersecurity of your suppliers and subcontractors. Ensure that they have appropriate security measures in place and that you have contractual agreements that address cybersecurity requirements.

5. Monitor and Review: NIS2 is an ongoing process. It’s important to regularly monitor and review your cybersecurity measures to ensure that they remain effective in the face of evolving threats.

Conclusion

NIS2 represents a significant step in strengthening cybersecurity across the EU. By understanding and implementing the new requirements, manufacturing businesses not only protect their critical infrastructure and ensure operational resilience but also play a vital role in

Manufacturers impacted by the new changes include - amongst other - those involved in the production of machinery, vehicles, medical devices, electronics and food.

- Temi Akinlade

contributing to a more secure digital environment.

However, its implementation will not be without its challenges. Manufacturers may need to allocate more budget, time and potential people resource towards cybersecurity initiatives, which could impact profitability and result in smaller companies being unable to keep up with the additional costs.

However, by leveraging external services such as Managed Detection and Response, manufacturers can ensure compliance with NIS2 without the need for significant upfront investment or the recruitment of specialised security personnel. This enables them to remain competitive and profitable while meeting the stringent cybersecurity requirements of NIS2.

What are the top IoT use cases transforming the retail industry?

By Ruby Whipp, Head of Product at mpro5

Technological advancements are revolutionising the retail industry, with Internet of Things (IoT) technology positioned at the forefront. Enhancing operational efficiency and improving customer experience are just two of the ways IoT solutions are benefitting retailers, studies show. By monitoring various operational aspects, these technologies are able to alert maintenance teams of issues, providing precise information about both their location and nature. In a highly competitive market, and as consumer expectations continue to evolve, embracing IoT solutions is a crucial step retailers must take to stay ahead of the curve whilst fostering sustainable growth.

IoT technology refers to a network of interconnected devices equipped with sensors and software, enabling them to collect and exchange data in real time. The data gained from these connectivity features are then open to analysis, boasting significant practical benefits. In practice, this involves faster, more dynamic cleaning, better temperature monitoring in catering facilities, improved crowd and footfall management, and on the whole, a more accurate way of managing instore slips and trips.

Below are some of the many leading uses of IoT that are rapidly making ground in the retail industry:

The monitoring of food temperatures

Ensuring food safety and compliance with regulations is a top priority for retailers. Devices such as IoT probes offer real-time monitoring of fridge and freezer temperatures ensuring that perishable items like dairy and meat products are always stored at optimal temperatures. Not only does this mitigate against the risk of lapses in food safety on-site, but also promotes consumer trust and loyalty by reducing the risk of premature spoling. Equipped with sensors, fridge monitoring devices are also able to flag warnings of drops

IoT solutions are emerging as a necessary technology in the industry, benefitting operations and equipping retailers with the tools to create more customerfocused environments.

in temperature, alerting staff via an integrated app.

Dynamic cleaning

Retailers who have implemented IoT sensors are waving goodbye to traditional cleaning practices and replacing them with dynamic needsbased cleaning schedules. In busy supermarket settings, these sensors can detect high-traffic areas, flagging them to staff as areas that require additional cleaning measures. In addition to establishing a regular maintenance schedule, integrated facilities management apps can also record and allocate staff to ensure deep cleaning takes place during quieter periods. This approach maximises efficiency, reduces resource wastage, and ensures

consistently clean environments, directly responding to evolving customer needs and operational demands. Spillages and other hazards, detected by IoT cameras, allows for timely intervention, reducing the risk of accidents and liabilities. Cleaning can be verified, audited, and proven to ensure brand standards are maintained and health and safety regulations are being adhered to.

Monitoring environmental factors

By monitoring lux and noise levels, as well as HVAC systems and air quality, IoT sensors contribute to the positivity of overall shopping experiences. Tracking these factors in real time offers retailers a comprehensive environmental monitoring system, ensuring optimal conditions for customers and staff. Changes to the environment can trigger alerts to staff who can take the necessary action to return the store to its optimal state.

Controlling the crowds

With safety and customer experience at the heart of the industry, IoT sensors and cameras play a pivotal role in crowd management. In-store, these sensors can monitor the number of customers entering and exiting the premises throughout opening hours. Retailers can leverage this data to adjust staffing levels and manage queues efficiently during peak hours. By tracking customer flow and space utilisation, retailers can proactively prevent overcrowding and long queues, optimise space usage, and improve overall customer satisfaction.

IoT

continues to revolutionise retail

IoT solutions are emerging as a necessary technology in the industry, benefitting operations and equipping retailers with the tools to create more customer-focused environments. As peak season approaches, prioritising effective in-store systems, schedules, and workflows is essential. The key to successfully utilising IoT technology is to maximise its benefit to the bottom line by using the provided insights to streamline in store practices and ultimately deliver a more profitable and efficient business model. Those embracing IoT advancements will undoubtedly set new standards for excellence in their industry while laying the groundwork for a more prosperous and sustainable future.

www.kelio.co.uk

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Tinytag Data Loggers: Robust Environmental Monitoring Solutions

Data loggers for indoor, outdoor and industrial/process application

• Rugged and compact

• Easy to use

• Dust, splash or waterproof

• Data downloaded to PC

• Cost-effective

Accompanying probes are available for monitoring extremes of temperature, and for awkward to reach areas such as pipework.

For sites requiring remote data access, Tinytag Radio and LAN loggers gather data automatically for viewing on a PC, across a LAN, or remotely across the inter net.

Gemini Data Loggers (UK) Ltd Scientific House, Terminus Road, Chichester, West Sussex, PO19 8UJ, England

Rotech End of Shaf t or belt driven units are used for monitoring: - Stop/slip - Underspeed/overspeed - Interlocking/sequencing

- Distance/direction

- Rotation control - Belt weighers

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Specialist Tools & Equipment

Guhring ‘Powers-up’ Productivity for EV Manufacturer

As a machine tool builder that manufactures high-end 4 and 5-axis machines for the global market, Heller UK is frequently involved in turnkey projects for prestigious OEMs. On one of its more recent projects, the Redditch company enlisted the support of the cutting tool experts at Guhring.

There has been a wide spectrum of tools used on this project for a leading manufacturer of Electric Vehicles (EVs), including the Guhring tool holders and the tool vending technology. As part of the package of toolholders to accompany the cutting tools, the EV manufacturer has selected a vast range

From the Heller side, we delivered 22 machines in this project. That includes eleven 5-axis machines and eleven 4-axis machines - all of those machines were built in the UK.

- Tad Forys

of standard shrink chucks, hydraulic chucks and synchro-tapping chucks.

The cutting tools incorporated in this project included a huge range of standard products from the extensive portfolio of drills, taps and reamers. All products were carefully selected and tested to minimise cycle times while achieving tight tolerances on diameter, position and roundness. Whilst the standard range of Guhring products accounted for a significant element of the system integration project, it was the bespoke PCD combination tools that demonstrated Guhring UK’s expertise as a one-stop solution provider and valued partner for Turn Key projects.

With the PCD combination tools manufactured at Guhring UK’s Birmingham manufacturing facility as well as at Guhring’s German manufacturing plant, the bespoke

LEFT: The Guhring CTMS vending system manages inventory for the EV customer

tooling solutions were developed to achieve ‘one shot’ plunging. The bespoke tooling aimed to reduce cycle times and adhere to the high surface finishes required – and maintain this over the life of the tool.

Discussing the project from a Heller perspective, Tad Forys from Heller Machine Tools UK says: “From the Heller side, we delivered 22 machines in this project. That includes eleven 5-axis machines and eleven 4-axis machines - all of those machines were built in the UK. With this project, we have gone from a customer drawing to a fully automated production line. From the initial enquiry with the customer, our engineers here in the UK conducted comprehensive cycle time studies. Following on from that, we developed custom hydraulic fixtures to hold the parts; and we have used these fixtures because it is a high-volume electric vehicle application.”

“At Heller, we pride ourselves on being a collaborative company and this recent project that we collaborated on with Guhring has been a perfect demonstration of that. When we talk about collaboration, it isn’t just about working together - it’s about aligning our values and expertise. The first two machines for the production line are here at Heller, so we can do the initial production ‘prove off’ before the machines land on the customers’ shop floor. Guhring has been with us for every step of the journey, clocking in tools, optimising speeds and feeds to make sure we have the most efficient process for the customer before the machines are delivered.”

“From a Heller perspective, this project has been an outstanding success. Our end user is very happy. Everything has been delivered on time to a particularly demanding customer - and this has been made possible by a close working partnership with Guhring who have helped us every step of the way,” adds Tad.

LEFT: One of the 22 automated Heller machine tools loaded with tooling from Guhring

Laser Welding with Max Photonics hand held fibre laser welding equipment

Wilkinson Star, one of the UK’s largest wholesale welding equipment distributors are proud to be the exclusive partner for Max Photonics handheld laser welding equipment in the UK and Eire.

Targeted at sheet metal fabrication industries, this technology has now been adopted into a growing list of applications including nuclear, aerospace, pharmaceutical and catering to name but a few.

Max Photonics fibre laser technology is a great supplement to conventional welding methods in most fabrication workshops. The technology can offer many advantages over conventional welding methods as below:

• Fast welding speeds

• Minimal heat affected zone

• Minimal heat distortion

• High precision and neat welding seams

• Up to 4 times faster than TIG

• Low consumable usage

• High repeatability

• Minimal training required

• Uniform weld bead

• Ability to weld various metals as well as dissimilar materials

• Improves production efficiency

• Reduced post weld cleaning times

• Easy to use

• Low application costs

• Efficient energy usage

• High welding strength

• Excellent welding performance

To learn more about our range of available products please visit wilkinsonstar247.com or contact your local welding laser equipment distributor. Demonstrations are available at our training facility in Manchester. For further information please contact 0161 793 8127.

Show Preview: PPMA

PPMA Show: ‘Inside the Exhibition’ with Gregg Wallace

The PPMA Show organisers, Automate UK, have been busy planning the UK’s largest processing and packaging event to ensure it will be yet another spectacular show between 24-26 September at the NEC Birmingham. Automate UK is excited to reveal that the wellknown broadcaster, entrepreneur and writer, Gregg Wallace, will be spending a day at PPMA Show exploring the fascinating world of processing and packaging machinery, robotics and industrial vision systems as he goes ‘Inside the Exhibition’.

The show is renowned for being ‘the place to be’ for visitors, with plenty of opportunities for them to seek inspirational packaging solutions, discover fascinating new machinery, broaden their knowledge at expert talks, and engage in face-to-face networking. Visitors will walk away from the show armed with a wealth of information and knowledge that can be applied to their own businesses to streamline processes, improve efficiency, and boost productivity.

The annual PPMA Show attracts over 8,000 visitors across the three-days and includes over 350 world-class exhibitors, comprising over 2,500 brands. These companies will be displaying their state-of-the-art

The annual PPMA Show attracts over 8,000 visitors across the threedays and includes over 350 worldclass exhibitors, comprising over 2,500 brands.

products and services, hosting product launches and live demonstrations to attract the visitors’ attention. Some of this year’s exhibitors include GEA, Bizerba, Videojet, Ulma, Ishida, Beckhoff, Schur Star Systems, Ilpra, Sidel, and JBT Proseal.

One of last year’s visitors from Unilever said: “There is a good, wide range of products on show. We came to the show looking for automation partners, which is where our company is headed. We’ve visited the show a number of times and it always delivers good networking opportunities.”

The comprehensive seminar programme is one of the show’s highlights. It provides visitors with ideal opportunities to top up their industry knowledge and stay informed about the latest trends. This year’s keynote speakers are:

• Stefan Casey, Nestlé: The digital transformation of FMCG industry: How digital technology is bringing both challenges and opportunities in packaging across the whole value chain

• Jessica Sansom, Huel: The manifestations of climate changerising to the challenge and adapting to a new normal

There will also be a panel discussion by UK Automation Forum on ‘What would make UK food businesses adopt more robots?’. The panel will consist of representatives from the food industry

who will be discussing the positive impact that adopting automation can have on the sector, whilst sharing top tips and learnings that help to ensure successful outcomes.

Every year the PPMA Show organisers work tirelessly planning ways to further enhance the visitor experience through introducing new features. One of them will be a dedicated live demonstration theatre where exhibitors will grab everyone’s attention when they take to the stage to launch their new products and services.

Another new fantastic feature is a tour each day of the show for those visitors who may be new to the industry or a startup business. This is designed to increase their understanding about the usage of various machinery and what would be suitable for their business.

This year will also see the introduction of icons that will help to identify easily what sectors the exhibitors specialise in.

Automate UK will soon be launching an app for the show which will further enhance the visitors show experience. The app will offer a wide range of functions, such as the content capture which allows visitors to scan QR codes on the exhibitors’ stands to access information about their products and services.

The organisers are excited to announce that the networking reception will take place at the end of day one. This new event provides an excellent opportunity for exhibitors and visitors to connect in a more informal setting, with an array of food & drink available, along with a live performance from the wonderful Soul Brothers. The perfect way to wind down after a busy day at the show.

For more information, please visit: www.ppmashow.co.uk

Gregg Wallace: Image courtesy of Steve Ullathorne

THE UK’S LARGEST EVENT FOR PROCESSING EQUIPMENT, PACKAGING MACHINERY, INDUSTRIAL ROBOTS AND MACHINE VISION SYSTEMS