March/April 2012 by Mechanical Business

PM #41536047

MARCH/APRIL 2012

Switch from mechanical to electronic controls and make the breakaway to customer solutions

Get the equipment you need to improve your speed and accuracy on the job. The latest line up from Emerson Climate Technologies will handle greater load, allow for less time spent on maintenance and provide simple solutions for monitoring equipment. Improving your customers’ system performance and efficiency is essential for you to be their preferred solutions provider. Look to Emerson Climate Technologies to coach you through the latest technology improvements, and you’ll never look back.

d Make the Breakaway Make the Substitution NOTCHED V-BELTS SAVE THE GREEN Upgrade from a wrapped to a notched belt from Browning and save hundreds and possibly thousands of dollars in energy costs per year. The premium is nominal and the ROI is undisputable. To help your customers “Save the Green” and put more green into your business, visit our web site and use the savings calculator to calculate the savings on your next job. www.emerson-ept.com

Increase Your Percentage FLUID AUTOMATION SYSTEMS FOR HEATING EQUIPMENT Asco Numatics Steam and Hot Water Valves can provide up to 60% higher flow while increasing throughput. They also shrink inventories by accommodating both steam and hot water service. Rely on these valves for commercial boilers, sterilizers and other equipment that produces or uses high-temperature fluids. Asco Numatics Modular Gas Shutoff Valves outperform in weight, size, flow and power consumption. Get modular flexibility to configure gas trains – from the exceptionally small footprint of our double solenoid models, to the high flows of our double electricactuated valves. Increase savings with direct piping or choose ease-of-installation and maintenance with NPT threaded flange adapters and bodies. www.asconumatics.ca

Call the Play SIGNIFICANT ENERGY REDUCTIONS FOR INTELLIGENT STORES Emerson Climate Technologies-Retail Solutions has recently introduced enhancements to the E2 supervisory platform for retail facilities, part of the e Intelligent Store® solutions architecture. The E2 now comes equipped with storage capacity for more than a year’s worth of data, a faster processor an nd USB Support. As a stand-alone control or integrated with Emerson’s ProActt™ services, the E2 controller continues to set new standards in industry best practices by enabling visibility and providing the tools necessary to measurre, manage, optimize and sustain operational cost savings across the entire facility and enterprise. www.emersonclimate.com

Drive it Home THE SIMPLE HVACR DRIVE SOLUTION The Affinity is the energy saving AC drive specifically designed for HVAC building automation systems. This Affinity is easily setup and integrated into any building automation system. The drives have a straight-forward Hand-Off-Auto keypad control. The “SmartCard” parameter copy device has several pre-set HVAC macros for quick programming of multiple drives, and can store and copy custom configurations. www.hvacr-drives.com

n yourself to lead in the standingss

White-Rodgers is in the game with the new Emerson Blue™ Wireless Easy Install™ thermostat. This advanced design appeals to the fastest growing customer segment in history, Boomers. They asked for a thermostat that is easier to read, easier to understand and easier to use, and the Blue™ Wireless delivers. Add to this its contractor-friendly engineering for easier, quicker installation, and you’ve got a touchdown. Contact White-Rodgers for more information or visit www.emersonclimate.com

Join the Offense and M Switch to a Game Changer THE ULTIMATE REPLACEMENT The Emerson SureSwitch™ is the ultimate replacement for traditional compressor contactors. The SureSwitch™ combines a short-cycle timer and contactor with the reliability of a sealed electronic switch. It offers a reliable one million cycle rating, a seal that nearly eliminates contact welding and pitting, and line-voltage brownout protection. This game-changing technology features a design that prevents insects, ants and debris from entering the switch, saving on pest control treatment. www.emersonclimate.com

The Multiple Offense THERE’S NO STOPPING TEAM BLUE™ The White-Rodgers Blue e™ thermostat line-up is on the offense this year. The new Blue e™ Wireless Easy Install™ thermostat reduces hot and cold spots and offers a reliable connection, and a quick and easy set-up. Use it for Universal, Heat Pump and Multi-stage applications. The Emerson Blue e™ Easy Set™ non-programmable, digital, provides a virtually perfect temperature with just one touch and three temperature presets: Home, Sleep, and Away. The Easy Set™ is for single stage and heat pump applications. Rounding out the team is the Emerson Blue e™ Easy Reader, a proven favourite with the mature market that can be operated at a glance. This is a Universal, Single-stage, Multi-stage and Heat Pump thermostat. www.emersonclimate.com

Score the Top Prospect AN UNMATCHED RELIABLE PERFORMER Introducing the K5E Refrigeration Scroll Compressor (7-15 HP) with CoreSense™ Diagnostics. This new compressor offers unmatched performance with diagnostic benefits on board. This refrigeration scroll is designed to perform for food retail, bulk milk, scientific equipment and large walk-in markets. www.emersonclimate.com

Clear the Zone SATISFY THE DEMANDS OF USERS Copeland Scroll Outdoor Condensing Units are perfect for walk-in cooler and freezer applications. These units integrate the benefits of scroll compressor technology, fan speed control, and Copeland PerformanceAlert™ diagnostic controls. The integration of these technologies delivers higher energy efficiency and lower sound levels while ensuring reliable performance and operation in foodservice applications. Plus, all units feature variable-speed fan motors that meet or exceed all natioanl standards. www.emersonclimate.com

Get Ahead of the Game Analyze the Stats MICRO CA-300 INSPECTION CAMERA

See It. Find It. Solve It.® Documentation is made easy with the new RIDGID® micro CA-300 Inspection Camera; the next evolution for the microEXPLORER® Inspection Camera. Easily record still images and videos of problems in hard-to-reach areas and then share the findings via email or with the RIDGIDConnect™ solution. Comfortable pistol-grip design, large screen and rugged anodized aluminium camera head with four bright LEDs make it easy to detect and diagnose the unreachable. Get the perfect view with enhanced features like image rotation and digital zoom. www.ridgid.com

Enter the Red Zone POSITION FOR THE WIN A Fleet Manager’s dream come true. The WEATHERGUARD® team is thrilled to unveil their new van platform. Visit booth #1607 to view our exciting new line-up. www.weatherguard.ca NEW FIELD STATION JOB SITE STORAGE EQUIPMENT

Get in the Game CMX-CIPHEX 2012 Visit us at CMX 2012. Stop by the five Emerson booths and take the challenge. You will receive a chance to win a great Emerson prize package. Look for us at the centre line (#1509) of the show floor for full details.

Knaack LLC announces the new Field Station (Model 119-01) secure storage system with new features and accessories that improve security, durability and productivity on the jobsite. The KNAACK® Field Station is more than jjust secure storage of blueprints and d documentation, valuable tools and equipment, charging devices and supplies; it functions as a jobsite office or “command centtral” used by foremen, superintendentts, engineers and other skilled construcction managers. www.knaack k.ca

Feed a disposer. Starve a landfill. Putting food scraps down a disposer helps reduce landfill waste. It also can help reduce transportation costs and diesel emissions, not to mention greenhouse gases at the landfill. To learn more, visit www.insinkerator.ca

Visit us at CMX/CIPHEX – Booth #2413

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CONTENTS O F

136COVER STORY For Canadians, the goal to win the 72 Summit Series is a brief moment in time that endures in their memories. That defining moment was the culmination of hard work and dedication, qualities that Paul Henderson continues to express, even as the 40th anniversary of the moment approaches. Adam Freill

SHOULDICE HOSPITAL GOES SOLAR FOR COOLING 62HVAC/R CASE STUDY The hospital known for its hernia surgery is now home to North America’s first triple-state absorption thermal heating and cooling system. Colette & Darren Cooper

ADVANCED APPLICATIONS OF PRIMARY-SECONDARY-TERTIARY PUMPING

124HYDRONICS

TEMPERING VALVES:

What if a property owner decides to construct a new building at the end of the secondary loop, and the existing secondary pump impeller diameter cannot be increased enough to supply the increased head and flow required? Welcome to the tertiary zone. Phil Searle

A NECESSITY FOR ANY SYSTEM

118PLUMBING Though lower water temperatures can help to decrease scald risks, changes to storage and delivery temperatures can lead to other problems. Tempering valves are the solution. Andrew Clark

139SHOW PREVIEW The mechanical industry converges on the Metro Toronto Convention Centre for the biennial CMX/CIPHEX trade show, and we have the news you need to find what you are looking for on the show floor.

On the cover: Paul Henderson is a Canadian cultural icon. The man who saved Canada’s hockey reputation in ’72 will be the keynote speaker at this year’s CMX/CIPHEX show in Toronto. Stop by the show on Saturday morning to have breakfast with a legend. Photo: Getty Images

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F E AT U R E S

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34PLUMBING Protecting our potable water supply Doug Dyer

38HYDRONICS Adding a heating zone David A. George

84MANAGEMENT Harnessing the power of software Marty Hilsenteger

88PLUMBING Water fountain or cooler? Jason Boyd

96PUMPS Choosing motor speed control Rodney D. M. Brandon

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CONTENTS O F

THE

HIGHS, LOWSAND TROUBLES OF

WATER PRESSURE 56PLUMBING Nobody gives water pressure a second thought until there is too little, or too much. Sam Steele

100HVAC Electrical safety on the job Len Cicero

104TOOL TIP Electric power shears

108PLUMBING Accessibility for all Garry Scott

112HVAC Polypropylene Venting: Are you using it? Eric Riml

128HVAC/R Thermal energy transfer for commercial building efficiency John Bailey

132PLUMBING Conservation on tap when designing kitchens and baths Denise Deveau

148CMX/CIPHEX SHOW FLOOR MAP 149PRODUCTS IN PROFILE 208FIND THE FIX 210ROAD WARRIOR: Ryan Mahoney Adam Freill

212THE BOTTOM LINE Don’t get taken to the cleaners David Cooke

80HVAC The Palais de justice de Cowansville was in need of renovation, and unfortunately, energy efficiency wasn’t exactly a strong point for this stillfunctioning courthouse. When the Société Immobilière du Québec (SIQ) decided to engage in a major renovation, there was a lot to consider on the HVAC front. Denise Deveau

JUSTICE PREVAILS IN

Cowansville HVAC PROJECT

72HYDRONICS Air-entrained water and impurities decrease the efficiency and lifespan of heating equipment, pipes and system components, causing more callbacks than many professionals care to admit. Jim Garrett

AIR AND DIRT SEPARATORS:

UNSUNG HYDRONIC HEROES M e c h a n i c a l

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Advanced Comfort Technologies

Bosch utilizes a host of diverse technologies to achieve optimum thermal efficiency. Tankless Water Heaters. Solar Thermal Panels. Condensing Boilers. Heat Pump Water Heaters and Ultra-Efficient Geothermal Solutions. Bosch Advanced Comfort Technologies: Built to meet even the harshest Canadian conditions.

Visit us at www.bosch-climate.us for further product information.

T A B L E Content Media Group Inc. 19 – 1525 Cornwall Road Oakville, ON L6J 0B2 CANADA Tel: 905.465.2919 Fax: 905.465.2913 www.mechanicalbusiness.com

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HIGH PERFORMANCE HVAC Redefining capacity requirements Gord Cooke The new CAN/CSA F280 Standard Determining the Required Capacity of Residential Space Heating and Cooling Appliances is now here, and change is afoot in the realm of heat gain and loss calculations.

REFRIGERATION Unloaded versus loaded reciprocating compressors Phil Boudreau Is it more efficient to operate one compressor at 100 per cent capacity, or two compressors at 50 per cent capacity?

HYDRONICS Planning and piping for the perfect purge Bob “Hot Rod” Rohr Without a doubt, one of the most frustrating parts of a hydronic startup can be purging the air out. With a bit of forethought you can save hours of frustration.

MARKETING Courtesy in the digital age Doug MacMillan Let’s all raise our (gadget-free) hands and take the Techetiquette Pledge.

ASK ROGER Quality time on the show circuit Roger Grochmal Trade shows are a very important part of business, especially in a business that is driven by technology. Trade shows are a great way to stay ahead of the curve.

Editor: Adam Freill, ext. 224 adam.freill@mechanicalbusiness.com

Controller: Liz Mills liz.mills@mechanicalbusiness.com Product Profiles Contributing Editor: Natalie Ann Comeau Circulation Manager: Shila Naik (905) 272-4175 shila.naik@mechanicalbusiness.com Publisher: Bruce Meacock, ext. 222 bruce.meacock@mechanicalbusiness.com PM:41536047 ISSN 1916-0674 MB (Print) ISSN 1906-0682 MB (Online)

Postmaster – Please send all address changes or undeliverable copies to: Mechanical Business, 19 – 1525 Cornwall Road, Oakville, ON L6J 0B2 We acknowledge the financial support of the Government of Canada through the Canada Periodical Fund of the Department of Canadian Heritage.

Submissions: Copyright in material submitted to the magazine and accepted for publication remains with the author, but Mechanical Business and its licensees may freely reproduce it in print, electronic or other forms. Mechanical Business also reserves the right to edit said submitted materials to suit the editorial needs and mandate of the publication. Notice: Mechanical Business is published for owners, managers and decision makers with mechanical contracting firms and the sector's supply chain partners in Canada. While every effort is made to ensure the accuracy of the information, Mechanical Business, Content Media Group Inc., its staff, directors, officers and shareholders (‘The Publisher’) assume no liability, obligation or responsibility for advertised claims, for errors and/or omissions, or for the results obtained from the use of this information. Manufacturers’ instructions take precedence over published editorial. The publisher reserves the right to publish a printed correction in a subsequent issue for editorial errors, omissions and oversights. Subscriptions are available for $90 plus taxes in Canada and the U.S. Single copies are $15.00. Outside Canada and the U.S., the rates are $150.00 (annual) and $25.00 (single copy). From time to time, Content Media Group Inc. makes subscribers’ names available to reputable companies whose products or services may be of interest to readers. If you would like your name excluded from these mailings, please notify the publisher. © Copyright 2012. The contents of this magazine may not be reproduced in any manner without prior written permission of the publisher. Proud members of:

O F

S P E C I A L I S T S

March/April 2012 Issue Published 6 times per year.

National Accounts Manager: Laura Goodwin, ext. 221 laura.goodwin@mechanicalbusiness.com

CONTENTS

218 WORLD VIEW Be part of the future Jeff Patchell Plumbing researchers from all over are prepping innovation and emerging technology presentations. Will you be there?

D E PA R T M E N T S 14From the editor’s desk 16News 28Profile: David Morden 206Calendar 216The Info Page 220By the numbers

P R O D U C T S 42,54,78,126Hydronics 48,66,106,116HVAC/R 60,92,110Plumbing 214Stuff you need

CHECK US OUT ONLINE M e c h a n i c a l

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FROM

THE

EDITORâ&#x20AC;&#x2122;S

DESK

Bigger, and better than ever Welcome to what's turned into the largest edition in our magazine's history - in fact, this is the biggest magazine (of any brand) that's ever been produced for the mechanical sector, so hang onto it, it's a bit of a collector's piece.

Our special Products in Profile section features offerings from our advertising community - without their support, we would not be able to provide you with the news and information that we do, so I encourage you to check out how their products can help you on your next job, and to drop into their booths at the CMX/CIPHEX show in And speaking of collector's pieces, Toronto - or any other show through the I've always been an avid hockey Have Breakfast with year. And let them know that you saw their fan, and a collector of all things a legend product first in the pages of MB. sports, so when the opportunity Paul Henderson will be sharing stories, came up to chat with Paul Henderson - yes, he of the goal Beyond the show and products, there have and a bit of breakfast, during the that saved Canada's hockey been a lot of changes to legislation, CMX/CIPHEX show on Saturday, March reputation - I jumped at the standards and regulations over the past few 24th in Toronto. The breakfast starts at opportunity, and you can too. months, so please check out our news for 8 a.m., and pre-registration is required, the latest on some of the refrigerant issues so visit www.cmxciphexshow.com and that will likely have an effect on the The organizing team at the get yourself on the guest list. Canadian marketplace this year, and don't CMX/CIPHEX show in Toronto miss Gord Cooke's discussion about have arranged a special breakfast changes to heat gain/loss calculation formulas, with Paul, so grab your Team Canada nor Len Cicero's advice about working with energized jersey, bring a buddy and come on out on Saturday, March 24th equipment - great advice that could save a life. to relive one of the most exciting moments in hockey history. And bring your copy of Mechanical Business, I'm sure Paul wouldn't mind adding a So enjoy the read, and I look forward to seeing a lot of you at personal touch to your collector's item. the show in Toronto later this month. Please stop by booth N22 to say hello. In addition to our chat with Paul, this issue is bursting at the seams with mechanical See you there, information from all fields, so whether you are into hydronics, plumbing, HVAC, refrigeration or some combination of it all, we've got you covered. With almost 400 product descriptions between the Adam Freill, Editor covers, turn the page and you'll find more information about products than anywhere else in the industry.

Partnering with professionals to create better human environments. 14

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Jason Chamberlin, Technical Support Lead

Aaron Kirkpatrick, Designer

The Future Is Knowledge Uponor has always offered a wide range of technical know-how and industry knowledge that carries over to our mission of â&#x20AC;&#x153;Partnering with Professionals.â&#x20AC;? We strive to accomplish this every day in all facets of our business. Peers like Jason Chamberlin, Aaron Kirkpatrick and Robert Bean always share with us their candid views on how they believe the industry is taking shape. Their knowledge provides us insight into our market and the future direction of the industry. We know the future is knowledge. We believe in it so much that it is one of our core values. Staying relevant to our customers and partners allows us to provide Simply More. For more information on Jason, Aaron and Robert, scan the QR code or visit:

www.uponorpro.com/thefutureis @uponor_aaronk @uponor_jasonc @healthyheating Founding Sponsor

Robert Bean

04.12

News www.mechanicalbusiness.com

Feds take early exit on eco-program Natural Resources Minister Joe Oliver unexpectedly closed the ecoEnergy Retrofit - Homes program to new registrants on Sunday, January 29, more than two months before its official end date, scheduled for March 31, 2012. In doing so, the government has limited participation to the approximately 250,000 homeowners who had registered on or before that date. Along with the termination notice, the government adjusted the program somewhat, extending the post-retrofit evaluation and grant application deadline to June 30, 2012, with the caveat that all retrofit renovations must still be completed by March 31, 2012. “With the Harper government focused on creating jobs and securing Canada's energy future, we are surprised that Minister Oliver closed such a successful program early,” says Jeff Murdock, vice-president of Building Insight Technologies, a Vancouver-based energy audit company and Save ecoEnergy Coalition supporter. “We are shocked that the federal government is cutting back its investment in jobcreating and energy saving retrofits at a time of global economic, environmental and energy uncertainty.” According to Murdock’s company, it is estimated that the federal government will end up investing less than half of the $400 million commitment made to the program in the 2011 budget, but the lack of exhaustion of the funding is not the problem, says Warren Heeley, president of HRAI. The bigger concern, he says, comes from the government failing to make long-term commitments to such programs. “Jumping into and out of incentives is wreaking havoc on our industry, and others,” he explains, adding that temporary grant programs create bubbles in the marketplace with drops in sales before and after incentive programs as the marketplace reacts to real or anticipated grant monies. Along with its partners in the Save ecoEnergy Coalition, HRAI is encouraging the federal government to extend the ecoEnergy Retrofit program for an additional three years as part of the Coalition's fivepart Home Energy Action Plan. saveecoenergy.ca

Efficiency targets raised The 2012 edition of the R-2000 building standard was unveiled in February. The new standard includes measures to reduce water consumption and improve insulation and ventilation. Homes built to this standard will be 50 per cent more energy-efficient than homes built to the 2005 R2000 standard. According to a spokesperson from Natural Resources Canada, the new edition of the standard now includes Energy Star air conditioning equipment, rather than the EER and SEER ratings of cooling equipment. Water conservation requirements have also been adjusted to include 4.8 litre per flush toilets, 2.0 gpm showers and 1.5 gpm lavatory faucets. nrcan.gc.ca

Refrigerated Rink of Dreams opens The city of Ottawa unveiled its new refrigerated outdoor ice rink just in time for the NHL All-Star Game in January. The 12,500 sq. ft. rink, funded primarily by the Ottawa Senators Foundation, will be able to provide a reliable ice surface in temperatures as high as 10˚C. The artificial ice surface, which is three-quarters the size of an NHL rink, took four months to build. It will be open from November to March.

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Barba honoured with Carlson-Holohan Award

Robert Bean (left) presents John Barba with the Carlson-Holohan Award.

Taco’s John Barba, the well-known hydronics training expert and occasional contributor to Mechanical Business, was awarded the Carlson-Holohan Industry Award of Excellence during the AHR Expo in Chicago in January. The award, which was last presented to Ken Webster of Viessmann, is given out every second year to an individual who has made significant contributions to the hydronics industry. It is named after the late Gil Carlson, a legendary instructor from Bell & Gossett’s Little Red Schoolhouse. taco-hvac.com

U.S. makes drastic R-22 cut American HVAC/R contractors are bracing themselves for increased R-22 prices this year. In January, the U.S. Environmental Protection Agency (EPA) issued a proposed rule that would significantly reduce the allowances for U.S. consumption and production of Hydrochlorofluorocarbon-22 (R-22). Refrigerant Supplier Hudson Technologies, Inc., reports that the EPA has issued “No Action Assurance” letters to importers and producers of R-22 reducing the amount that can be manufactured and/or imported in 2012 by approximately 45 per cent from 2011 allowances. Until the final rule governing R-22 allowances is announced, the EPA’s No Action Assurance limits the production and/or importation in 2012 to the maximum reductions in the proposed rule. As a result, contractors south of the border are already noticing significant increases in the price of R-22. Will the changes affect the Canadian marketplace? That’s yet to be seen, but Canada did import more than 1 million pounds of reclaimed refrigerant last year, and with the demand for that volume ramping up in the U.S., there could be reduced amounts available to Canadian contractors, and their customers. “That pool of reclaimed refrigerant will be needed in the domestic market in the U.S.,” explained HRAI president Warren Heeley during a recent interview. “It is likely that there will be less reclaim available for shipment into Canada.”

APP ALERT Rheem targets tablet users Rheem has developed an Apple iPad app that contractors can use to help with their sales and education efforts with homeowners. Designed to be user-friendly and intuitive to use, the app includes up-to-date product literature, tools and resources, and news on the Rheem Racing Program. To download the app for free, browse MyRheem.com on an iPad device and follow the prompts. myrheem.com

HVAC App for contractors Frigidaire’s heating and cooling tablet app for HVAC contractors includes access to the contractor marketing site, technical product literature, maps, weather and more. The app is compatible with iPads and Android tablet devices. nordyneU.com

epa.gov hrai.ca

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News www.mechanicalbusiness.com

Recycling program hits 10-year milestone Royal Building Products is working to change the perception of PVC, which some may not view as a sustainable, or green, building material, and it has been doing so for 10 years now. “Royal is committed to sustainable manufacturing, and that includes recycling PVC scrap,” explains Mark Orcutt, executive vice-president with the company. “We have regrind machines set up in each of our facilities throughout North America. We recycle 100 per cent of our scrap produced internally, and the recycled PVC is then shared throughout our organization and incorporated into new building products.” This means that scrap from the Window and Door division or Siding division can be sent to the company’s pipe business, which can use all types of recycled PVC. “By recycling PVC pipe, we now have a sustainable product that offers cradle-to-cradle environmental and energy-saving benefits,” said Lorne Smyth, vice-president, business development and marketing, at Royal’s Pipe & Fittings Solutions.

ASHRAE rebrands The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) is updating its brand, a move the organization says reflects its progression within the building industry. “The new ASHRAE brand supports our focus on improving engineering standards and our market position as a community of engineers and related professionals united by knowledge, mission and a code of ethics to design, construct and operate better places for people to live, work and play,” stated ASHRAE president Ronald Jarnagin. The changes, which include a new logo and tagline, and a redesigned website, were announced at the society’s 2012 conference in Chicago in January. ashrae.org

royalbuildingproducts.com

We’re Here For You At NextEnergy, we hold all our geothermal contractors to a high standard of quality and professionalism. We are very diligent when selecting contractors to represent our company in the ﬁeld. We know that our success is tied to that of our dealer network and that is why, we are here for you. The success of a geothermal installation relies entirely on quality equipment and system components installed by an experienced contractor. Our equipment is from ClimateMaster, the world’s largest and most progressive manufacturer of geothermal heat pumps. Our highly experienced contractors continually perform tremendous work, we are proud to say it. We strive to provide our dealers with the most up-to-date training, products, sales and marketing support in the industry. Its what we do best.

To join our team visit www.nextenergy.ca or call 1-800-367-9810 18

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Energy Star for gas furnaces returns

Plumbing certification standardized

As of February 1, 2012, Canada reintroduced Energy Star specifications for gas-fired forced air furnaces. To qualify for Energy Star status, a furnace must be thirdparty certified as meeting Version 3.0 or 4.0 requirements. Effective the same date, the new Version 3.0 Specification now requires a minimum 95 per cent AFUE and a two per cent fan efficiency.

The executive committee of the Plumbing Officials’ Association of British Columbia has signed a memorandum of understanding allowing the Building Officials’ Association of British Columbia to administer certification examinations using the International Code Council certification process. The executive committees of both associations are working to design a plumbing officials’ certification system that could potentially be used for all of Canada, explained BOABC executive director Richard Bushey.

energystar.gov

Manitoba to ban coal Manitoba’s NDP government plans to ban the use of coal for space and water heating effective January 1, 2014, but rural residents have expressed concern that the province might be moving too fast. Natural gas is unavailable in many rural areas, and a lot of farmers use coal to heat their barns and workshops. The ban goes hand-in-hand with the province’s new biomass energy support program, which will provide financial support to users and processors of high-quality, renewable biomass for use in combustion heating systems.

bcplumbingofficials.com

Looking to hire? Check out MB’s online career section, home of the latest industry job postings. mechanicalbusiness.com

manitoba.ca

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News www.mechanicalbusiness.com

Gala to raise Habitat funds As part of the industry-led Habitat for Humanity Canada fundraising campaign, HRAI and CIPH are kicking off the upcoming CMX/CIPHEX trade show with a bit of entertainment from internationally renowned impressionist Martin Dubé. The gala event, sponsored by CIPH, will be held on Wednesday, March 21, at the Fairmont Royal York Hotel in Toronto on the eve of the show. The evening will also include a silent auction with all proceeds going to Habitat for Humanity Canada. For more information on the gala, contact Nancy Barden at 519-855-6474 or e-mail barden@sympatico.ca.

Engineered Air president recognized Donald J. Taylor, president of Calgary-based Engineered Air, has been appointed to the Order of Canada. Engineered Air, which has plants in Alberta, Ontario and Kansas, is a designer and manufacturer of custom HVAC equipment. Taylor, who has also been named to the Calgary Business Hall of Fame, was recognized for his contributions as an innovative entrepreneur and a generous philanthropist.

ciph.com

Ductless splits lead Q4 risers Ductless splits systems shipments increased by 30 per cent, to 9,155 units, during the fourth quarter of 2011, in year-over-year comparisons. Other rising sectors included unit heater shipments, up 15 per cent to 15,676; residential air conditioning shipments, up 14 per cent to 27,618; and residential furnace shipments, ahead by 11 per cent at 102,322 units. Chiller bookings decreased by 39 per cent to 197 units, and commercial air conditioning shipments were off by six per cent, at 10,540, versus Q4 of 2010.

engineeredair.com

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Middle managers heading to Toronto The Canadian Mechanical Contracting Education Foundation (CMCEF) is holding its 7th Middle Management Conference from March 28 to 30 at the Marriott Eaton Centre Hotel in Toronto. The two-and-a-half-day conference includes case study discussions and training from a diverse range of instructors from across North America.

2012 AHR Expo sets records

cmcef.org

Not only was this year’s AHR Expo physically the largest in the 82-year history of the event, it also attracted more visitors than ever before, attracting more than 58,000 HVAC/R professionals to Chicago’s McCormick Place in January. “We hope this is an indication that the economy is on the upswing and will continue to improve,” said Clay Stevens, president of International Exposition Company, which produces and manages the event. Next year’s event is scheduled for January 28 at the Dallas Convention Center. ahrexpo.com

CIPHEX West heads to the coast Sustainability, new products and new technologies will be the focus of the 2012 edition of the CIPHEX West trade show when it takes place in Vancouver this fall. The largest event in Western Canada for plumbing, HVAC/R and water treatment, CIPHEX West will take place at the Vancouver Convention Centre on November 7 and 8, 2012. The show will feature displays from manufacturers, including a special “Hydronics Alley” section that will showcase hot water heating products and technologies. Technical workshops and seminars will round out the two‐day event. ciphexwest.ca

Elkay’s EZH20™ provides a rapid fill of filtered water to quench thirst and reduce plastic bottle waste in the environment! Ideal for education, fitness clubs, healthcare facilities, and hospitality. Available as a Wall Mount, In-Wall or Surface Mount application.

Surface Mount (EZWSSM) Installs directly on the wall with robust hanging bracket for applications with limited wall depth.

Wall Mount (LZS8WSLK) Single EZH20™ Complete water cooler. Also available as a retroﬁt kit (LZWSRK). See image at right.

Elkay SwirlFlo®

LZWSRK Retroﬁt kit (LZWSRK) which attaches to most 115V existing Elkay EZ pushbar activated coolers (not shown).

Elkay Soft Sides®

In-Wall (LZWSM8K) Designed as a stand-alone unit or to be paired with an Elkay SwirlFlo® or Soft Sides® architectural fountain.

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Movers and Shakers www.mechanicalbusiness.com

New rep in Quebec Conbraco/Apollo Valves has announced that Ventes Techniques Nimatec Inc. is now its sales representative for the province of Quebec for its commercial product lines. Nimatec is located in the south shore of greater Montreal area, and can be contacted at 450-691-9427. nimatec.com apollovalves.com

Efficiency analyzer distributor named Renteknik Group is the new distributor for ClimaCheck Performance Analyzer products in Canada.ClimaCheck makes products used for assessing real-time performance and efficiency of chillers, heat pumps and air conditioners. Renteknik is located at 3228 South Service Road, Suite 301 in Burlington, Ont., and can be reached at 905-634-3888.

Reznor changing hands ABB, a provider of power and automation technology recently announced that it will acquire Thomas & Betts Corporation for approximately $3.9 billion. The transaction includes the Reznor division of Thomas & Betts. Under the terms of the agreement, the transaction is structured as a merger requiring approval of a majority of Thomas & Betts shareholders at a special meeting, which is expected to take place in the second quarter. Closure of the transaction is also conditional on customary regulatory approvals, including in both North America and Europe. The transaction is expected to close by the middle of 2012. tnb.com abb.com

renteknikgroup.com

Honeywell buys fire company Honeywell has acquired Fire Sentry Corporation, a privately-held manufacturer of fire detection and control products for a broad range of industrial markets, including fast-responding electro-optical flame detectors, portable test lamps and dedicated control panels used in petrochemical, semiconductor and munitions plants. Terms of the transaction were not disclosed. honeywell.com

Imperial acquires Champion

Motor company gears up Motor manufacturer Regal Beloit Corporation has purchased Milwaukee Gear Company, a Wisconsin-based manufacturer of gearing components. The acquisition price was $80 million, subject to customary working capital adjustments, and was paid in cash. regal-beloit.com

New Brunswick-based Imperial Manufacturing Group recently purchased the assets of Champion Manufacturing, a producer of factory-made galvanized furnace pipe, duct and fittings. The newly acquired assets will be moved to a 48,000 sq. ft. location in Maryland Heights, Miss., where the company will continue to manufacture products for the HVAC market. imperialgroup.ca championmfg.com

Canadian firm expands south

GPS partnership Heating and cooling manufacturer Nordyne has announced a partnership with NexTraq, a provider of GPS fleet and asset tracking solutions to make fleet management technology available to contractors enrolled in Nordyne’s Lead Generation program. nordyne.com

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Stoney Creek-based Superior Radiant Products Ltd. has launched a new American-based company, Superior Radiant Products Inc., with operations in Atlanta, Georgia. Once fully operational, that company will produce a line of “Made in the USA” product in the factory, which will be a CSA-approved manufacturing facility. superiorradiant.com

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Stainless steel down-ďŹ red Fire Tube design Nine models from 60,000 to 399,000 BTU/Hr Full modulation up to 5:1 turndown Advanced Sola Controller and Interface 96% AFUE efďŹ ciency

@EEFM8K@FE 8J JFC@; 8J JK<<C Down-fired Fire Tube The Trinity Fire Tube (TFT) heat exchanger is ASME certified and uses an innovative down-fired concept. The tubes have a dimpled design to optimize heat transfer, which increases energy efficiency. The Fire Tubes provide generous space for flue gas to pass, and significantly reduce the need for cleaning due to the vertical configuration and self-cleaning operation when in condensation mode.

Stainless steel design The wet leg combustion chamber enables up to 99% combustion efficiency. The ASME certified heat exchanger is constructed using 439 Stainless Steel, making it extremely resistant to corrosion. The Fire Tube design allows water to flow freely around the heating surfaces of the boiler, which significantly reduces pressure drop.

Efficiencies & performance The TFT provides AFUE efficiencies up to 96%. NTI was the first to develop the totally-sealed combustion system, whereby air is not drawn from the cabinet.

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People in the news www.mechanicalbusiness.com

Uponor has named BILL GRAY president of Uponor North America. A member of the Uponor Group executive committee, he has served as North American vice-president since June 2011. Previously, he was general manager for Uponor Ltd. in Canada where he oversaw all Canadian operations, including sales, marketing, demand management and technical and customer service. Gray has more than 17 years of sales and marketing experience in the HVAC and industrial supply sector. The company also recently named CHARLIE HARTE general manager for Canada. Harte brings 20 years of sales and marketing experience to his new position. He is based in Mississauga, Ont.

Nortek, Inc., parent company to such HVAC brands as Broan-NuTone Canada, Venmar, Nordyne and Mammoth, has appointed MICHAEL J. CLARKE as its president and chief executive officer. Clarke has more than 25 years of senior executive, business development and hands-on operational experience, working in Canada, the U.S., South Africa and England. PHIL DEMARTE has been promoted to national channel marketing manager for InSinkErator Canada. He started with Emerson in 2001 in the companyâ&#x20AC;&#x2122;s Tools and Storage platform, joining Emersonâ&#x20AC;&#x2122;s InSinkErator division in 2006.

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STEVE THOMPSON has joined Taco as a management consultant. He will be active in all divisions of the company, and will divide his time between his office in Calgary and the Taco corporate offices in Cranston, R.I.

MARK ROBINET has accepted a position as a full-time professor at Georgian College in Barrie, Ont. Mark, who was previously manager of research and development for forced air systems at ECR International, will be teaching engineering technology as well as HVAC/R and gas fitting.

JIM HILL (left) and MIKE MULLINS (right) of Landmark Partners are now selling Bosch Geothermal products on behalf of Redmond/Williams. Hill most recently held the position of vice-president sales and communications with a national geothermal company. Mullins has experience and qualifications in the mechanical sector in Canada, the U.S. and England. He has worked in the geothermal industry for 20 years.

Bradley Corp. recently announced the appointment of JON DOMMISSE to the position of director of global marketing & strategic development. Dommisse, who has been with Bradley for 15 years, previously held leadership positions in marketing, research and product innovation disciplines.

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JOE DRAGO has been promoted to district sales manager, responsible for the Central Ontario and Northern Ontario sales regions, at Bradford White-Canada. A member of the Bradford White team since 2004, he started with the company as purchasing manager for the Aero Series water heater and oil burner products. JAY D. GOULD has been named president and chief executive officer of American Standard Brands. Previously the president of the Home & Family Group of Newell Rubbermaid, he has held senior executive roles at several of the most highly recognized brands in North America.

SPIROVENT

QUAD

AIR SEPARATOR • HYDRAULIC SEPARATOR DIRT SEPARATOR • LOW LOSS HEADER Over the past couple years we have had unprecedented requests to develop a hydraulic separator with real air elimination and dirt separation capabilities. You know, the features, benefits, and efficiencies of a Spirovent® and what has made it the industry standard that others are still trying to match. Not empty vessels with baffle plates, no optional baskets of random material, and certainly not simple empty vertical headers with an air vent stuck on top.

We Heard You. Spirotherm is proud to introduce the Spirovent Quad, a true hydraulic separator with world class Spirovent and Spirotrap® features in a low loss header. Years of research, development, and testing in many of the world’s hydronic capitals have resulted in a product you can trust, and the one you asked for. We don’t compromise on design so you don’t have to compromise your installations. Since the original design almost 40 years ago, we have tested all the ways to appease the cost reduction gurus, and shortcuts just won’t meet our standards. When you buy and install a Spirovent, you get a world class product backed by a family owned and operated company with factory trained representatives across North America.

The Spirovent Quad is available in the following conﬁgurations and construction: 1” thru 11⁄2” in Brass with Female Threads or Sweat Connections and the ability to use different size connections on each side to simplify your piping.

2” through 12” in Steel with Male Threads through 4” or Flanged Connections through 12” in standard ASME construction. All models include the full Spirotube® elements, problem free integral Spirotop® vent head and blow down valve.

In Canada:

Ontor Limited 12 Leswyn Road Toronto, ON M6A 1K3 Tel: 416.781.5286 Fax: 416.781.7680 www.ontor.com

CMX Booth #920-926

Montreal: 514.733.3375 Edmonton: 780.999.4646 Winnipeg: 204.293.9579 Halifax: 902.476.7750 Vancouver: 604.466.2822

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Profile

David Morden: A positively infectious kind of guy David Morden brings a unique perspective to the executive committee in charge of the upcoming CMX/CIPHEX show. As a member of both presenting organizations, CIPH and HRAI, he brings insight of the needs of both organizations, and firmly believes that, “bringing the shows together was a huge step in the right direction for

Q A

How did you get started in the industry?

Q A

Photo: David Chidley

Q A

It was actually a summer job. I was in between school sessions, and I went down to Manpower. There was someone there who saw my application and said there was an opportunity at Emco, at the factory in the stores room. At the time we were in a recession and job prospects were not that good, so I expressed a want to carry on with Emco once I was done school, perhaps in a sales capacity. So I started with Emco Supply in Windsor.

How did you end up starting Morden National Sales? I was in a national position with Delta Commercial Faucet, and was approached by ECR about a position as corporate director of sales for ECR in Canada. They were just starting out in Canada, having just bought Olsen. I did that for almost 10 years. Then they shut the plant down, and we started

Q A

Tell me about Morden National Sales. We are a master rep agency for ECR. We also represent American Hometec, which is a tankless water heater offering. We have a turn-key gateway to the Canadian marketplace. Our mantra is to provide an uncommon positive customer service experience. I’m proud that we’ve retained as much of our team as possible from ECR International. I am very fortunate to have some great colleagues here.

What are the top three things that visitors to the show should be viewing or taking advantage of?

1. Being able to see the products themselves and see them in person. And don’t miss out on the networking opportunities. It is great to go to the show, but also go to an event after the show to meet with your peers in the industry. 2. The skills challenge. That’s our future out there. 3. Paul Henderson speaking at breakfast on the Saturday. It is the 40th anniversary

QUICK QUOTES

BIO

• I’m a passionate Name: David Morden outdoorsman. I love all Title: President and CEO, Morden National the seasons. Sales and Marketing Inc. • My goal in life is to be as good a person as my dog Chair, CMX/CIPHEX Show thinks I am. Born in: Brantford, Ont. Resides in: Sarnia, Ont. Family: Wife, Patti, children Marlee (24), Davey John (22), Matt (20) and Faith (18), and Turner, a Chesapeake Bay retriever Joined the industry: 1984 Education: Western, B.A. in history and political science Association involvement: CIPH and HRAI

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year of the Summit Series, and you are going to have the opportunity to listen to Canadian icon Paul Henderson speak, have a little breakfast, and then be able to walk the show. That’s going to be really cool.

up Morden National Sales as a master rep agent for Canada for ECR.

What impresses you most about the industry? I think it is the fact that this is the best time ever to be involved in the industry. There’s such an awareness of our industry now. Energy efficiency has put a focus on us.

our industry.” Perhaps that’s why he was a natural for the role of show committee chair – that, or maybe it was his positive attitude that’s quite infectious. The avid outdoorsman is looking forward to connecting with the industry later this month in Toronto, at his favourite show of the year.

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What’s the best piece of advice that you have received, or what words do you live by?

“Do unto others as you would have done unto you.” “Work hard and you will be rewarded,” Patti and I tell the kids that. “It’s not how you handle your victories, it is how you face adversity and how you get yourself back up after you’ve been knocked down.”

Leave Nothing g to Chance e Introducing VGS™, a new grooved piping system from the most truste trusted d name in fire protection – Viking. For 90 years, Viking has followed a rigorous commitment to provide only the highest quality fire protection products and services. VGS is the latest example of this demanding standard. The complete VGS product line is available through Viking SupplyNet’s integrated distribution network, which includes 34 locations in North America. Through Viking SupplyNet, you have access to the most complete line of fire protection products from the industry’s leading manufacturers, and Viking Fabrication Services links it all together with full-service pipe fabrication capabilities for even the most demanding applications. Integrating VGS into this package creates a seamless, comprehensive, single-source solution for your business. Furthermore, this entire package is supported by Viking’s dedicated technical support team and field staff. We our partnerr. invite you to discover why a complete turn-key system is the best solution. We want to be your VGS - Continuing the Legacy of Trrust.

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HIGH PERFORMANCE HVAC

B y Go r d C o o ke Gord Cooke is a professional engineer who has spent 20 years helping builders and HVAC contractors implement innovative technologies into high-performance homes. He has particular expertise in IAQ and air flow management in houses, and can be contacted at gcooke@airsolutions.ca.

Redefining CAPACITY requirements or more than 20 years I have been wondering and asking why, when doing a heat loss or heat gain calculation for a house, designers have been directed not to consider or include the performance of a heat recovery ventilation system. Similarly it always seemed a bit inadequate to try and describe the likely air tightness of a house with some simple subjective characteristics such as “average” or “very tight”, especially when the air leakage component of the final result might be as much as 30 or 40 per cent of the total. The answer is, of course, it was the best we could do with the information available at the time. Well, I am pleased to report that the new CAN/CSA F280 Standard Determining the Required Capacity of Residential Space Heating and Cooling Appliances is now here. It will replace the 1990 edition, and I think all readers will appreciate that there have been a lot of changes in housing technology over the past 22 years that can now be more accurately reflected in this new standard. Let’s have a look at some of the important features of the new standard, and the impact it will have on the sizing of heating and cooling equipment for Canadian homes.

Sizing limit REMOVED One interesting and hotly debated aspect of the new standard is the removal of the clause in the existing standard stating, “Heating system capacity shall not exceed the total building heat loss by more than 40 per cent.” Notwithstanding the concern that inexperienced designers and contractors may feel compelled to add unneeded capacity without this restriction in place, it was felt that greater flexibility in system design was needed to respond to the reality of new homes and the expectations of homeowners.

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For example, consider a very efficient new home with large areas of glazing on the east and west orientation of the building. A designer may wish to install two HVAC systems – one serving the east side, one serving the west side – to react to the intermittent losses and gains from those windows. Combined, the capacity of the two systems might exceed the 140 per cent over-sizing limit. And yet, at any point in time, only one system may be operating to ensure the proper comfort levels in all parts of the home. It is expected that the new HRAI Digest will provide direction to designers and contractors to ensure appropriate sizing decisions are made.

ACCURATE AND REPEATABLE The bottom line of the new standard is that it will provide HVAC designers and contractors with a more accurate and repeatable equipment sizing guide. It will take some getting used to, of course, as contractors recalibrate their long-standing rules of thumb for sizing. For example, consider the results for a typical new two-storey, 2,450 sq. ft. home with a winter design temperature of -20°C and a summer design temperature of 31°C. Assuming that this new house is an Energy Star qualified home (with a specific air tightness target) and employing a heat recovery ventilator, here’s how the numbers stack up: Total Heat Loss (BTUH)

Air leakage component of Heat Loss (BTUH)

Total Heat Gain (BTUH)

Current CSA F280 New CSA F280 Of course, this is just a quick example, without listing all the parameters of the house, but are you ready to consider a 40,000 BTUH furnace for a 2,450 sq. ft. home? The air leakage component has been shown specifically to show that the single biggest change (at least for a new home) in the new standard is the way natural air leakage is handled.

More changes to come

LEAKAGE VENTILATION Undoubtedly, the biggest change in the new heat loss/gain calculation is the way air leakage and ventilation is handled. There are four important features to the new standard in this regard:

With the standard being published this month, there is still work to do. The Heating Refrigeration Air Conditioning Institute of Canada (HRAI) initiated the development of the new standard and now will be revising the HRAI Digest to incorporate the features of the standard. Housing authorities and building code officials will have to formally adopt the new standard to enable designers and contractors to use it in new housing applications. Software programs, such as RightSuite HVAC Automated Design software, will have to be updated.

These features will be incorporated into a spreadsheet embedded in the new standard. The algorithms in the spreadsheet are based on the Alberta Infiltration Model (AIM-2), which was first used in the HOT2000 program. A second similar embedded spreadsheet approach will be used to update the calculations of heat loss from the foundation of a home. This new foundation approach accepts a much greater range of basement configurations and insulation methods now commonly used in new and existing homes. Designers will also now have a much wider choice of window types to select from to reflect the significant change in window technologies now available. Specifically, the U factors and solar heat gain coefficients reported by manufacturers in their CSA A440 compliant labeling can be directly input into the calculations.

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Despite the challenge of all of these pending adjustments, this is a very positive change for our industry. For many years, it has been generally accepted that systems have been oversized, and the old F280 Standard facilitated this over sizing with its conservative approach to air leakage and ventilation. The new standard employs more objective measures of air tightness, window performance and basement configurations and will empower contractors to rationalize both the size of equipment and distribution systems in both new and existing homes.

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S P O N S O R E D F E AT U R E

A natural progression into HVAC

t all began in 1976 when a small steel fabrication business launched by Wolfgang Schroeter started manufacturing steel railings in Barrie, Ontario, Canada. At that time, no one could imagine the incredible future that lay ahead for Wolf Steel Ltd. and eventually Napoleon® Fireplaces and Napoleon® Gourmet Grills. Since the first wood stove rolled off the production line over 35 years ago, Wolf Steel's commitment was to be distinctive and successful in everything they do.

Napoleon® works with its customers designing and implementing features sought after by discriminating consumers around the world. Time after time Napoleon® has led the way with new and innovative patented technology: luxurious Gourmet Gas Grills, exclusive Infra-red grilling experience and some of North America's most advanced state-of-theart technology. Innovative engineering and design, advanced manufacturing techniques, dedicated customer service, outstanding product quality, and superior warranties distinguish Napoleon® from its competitors. Napoleon® is an ISO9001 - 2008 registered company and operates with 750,000+ square feet of manufacturing

space and over 750 associates. We are North America's largest privately owned manufacturer of quality wood and gas fireplaces (inserts and stoves), gourmet gas and charcoal grills, outdoor living products and now the only gas furnaces made in Canada. It was a natural progression into the HVAC market as the basic technology of advanced burner systems has been at the heart of every Napoleon product. At this point we invested in a new research & development division dedicated to the furnace line. We wanted to be unique in the industry, not a basic “commodity” to be bartered. Different shape, different colour, a SureView burner system window so you can see the system working, UV light purifier for indoor air quality, totally sealed and insulated cabinet and LED lights in the upper and lower cabinets that come on automatically when the door is opened..... And very proudly the ONLY GAS FURNACES MADE IN CANADA, designed for our cold Canadian winters And to top it off, Napoleon® manufactures the most efficient 2-stage furnace available at 97.1%. Key in the roll-out of our new heating and cooling division is the creation of a 300,000-square-foot logistics centre next year and the creation of 200 jobs within the next five years.

- THE ONLY GAS FURNACES MADE IN CANADA -

DESIGNED & ENGINEERED - For Canadian Winters -

Hybrid HMF150

Central AC 9500 Series Gas Furnace 9600 Series Gas Furnace 9700 Series Gas Furnace

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• Napoleon’s Complete Line of High Efficiency Gas Furnaces, the 9500, 9600 and 9700 Series • The Smallest High Efficiency Furnaces on the Market standing 32 7/8” high • Advanced engineering unlike any other furnaces, including Built-in LED Service lights and UV Air purifiers for superior performance and quality

Visit napoleonheatingandcooling.com or call 1 (800) 461-5581 to ﬁnd out about Napoleon’s complete line of innovative gas furnaces, hybrid wood combination furnaces, air conditioners and ductless split systems.

Visit us at booth # 1136

PLUMBING

B y Do u g Dyer

PROTECTING OUR POTABLE WATER SUPPLY O

ne of the hottest topics in plumbing circles over the past few years has been cross connection contamination, or more correctly, the prevention of cross connection contamination. The two terms that are used most when talking about protecting the public potable water supply are “cross connection control” and “backflow prevention.” These terms both describe the protection of potable water drinking systems, but they are not completely interchangeable terms.

WHAT’S THE TESTING PROTOCOL?

Cross connection can be defined as an actual or potential connection between the piping on a potable water system and any source of pollution or contamination. Backflow prevention is a means by which a reversal of flow within a piping system can be controlled by the installation of a backflow preventer.

The current CSA standard, B64.10.1-11 part 8, documents the pass/fail criteria for backflow preventer performance. The CSA document is recognized throughout Canada and includes the field test requirements for pressure vacuum breakers, spill-resistant vacuum breakers, reduced pressure principle type devices, and double- and single-check valves. The methods to test these devices may be found in the Appendix A of the standard. AWWA administered training facilities follow this CSA method. ASSE procedures taught through union training facilities may differ slightly, however the procedure ends up with the same result. As long as the pass/fail criteria established in the CSA standard are met, either of these procedures would be considered acceptable.

The requirement for backflow preventers in Canada is enforced through municipal bylaw regulations in accordance with provincial building codes and the Canadian Standards Association (CSA) B64.10 document. Local municipal building departments should be contacted to verify their requirements. Many building departments have established a cross connection officer who can provide all the pertinent information for a backflow preventer installation. A building permit will be required as alterations to the plumbing system will occur. A survey and engineering drawing defining the type and location of the backflow device will also be necessary to obtain a permit.

BACKWATER. BACKFLOW. What’s the difference? Terms such as backwater valve and backflow preventer are sometimes used to describe the same thing, a device for the protection of a potable water supply. There is a difference, however. A backwater valve is a one-way flow control valve installed in a drainage system to prevent the reversal of raw sewage. A backflow preventer is a device to prevent the reversal of fluid in a potable water system. CSA standards identify seventeen types of backflow preventers. continued on page 36

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Flocor carries thousands of combinations and styles of valves, pipe, fittings and hangers along with a premier line of fire protection sprinklers and related equipment as well as water works pipe, fittings and valves. With this comprehensive product lineup, Flocor can continuously meet the needs of the industrial, commercial, fire protection and municipal markets. No one knows the PVF market or products better than Flocor. Expertise and technical support is easily accessible through over 100 professionals across Canada ready to help you make the right choice. To find out more, or to reach the nearest FLOCOR distribution office, please call us toll free at 1-855-FLOCOR-1 (1-855-356-2671). Or visit us at www.flocor.ca

PLUMBING

Join The Green Scene

continued from page 34

BACKSIPHONAGE VS BACKPRESSURE Reversal of flow within a piping system occurs two different ways, due to either a backsiphonage or backpressure condition. Backsiphonage is caused by a lower than atmosphere pressure. A good analogy would equate this to sucking on a straw in a bottle of pop. The sucking action lowers the pressure on the outlet of the straw and the pop, subject to atmospheric pressure in the bottle, is forced up the straw into one’s mouth.

In the case of a broken water main, a siphon action can establish itself when water at a higher pressure – due to its elevation within a building piping system – reverses flow as the result of the lower pressure at the main, thus drawing any fluid that the piping is connected to back into the potable water system.

New WatcoFlex Bath Waste ...installs faster/easier

Backpressure will cause a reversal of flow when the downstream pressure is greater than the supply pressure.

Special patent pending PVC flexible tubing. Eliminates four field joints. Innovator overflow parts assemble by hand. No screws. Approved by IAPMO. It’s green. You’ll get used to seeing it. Just ask your wholesaler

WATCO

The Bath Drain Company WATCO MANUFACTURING COMPANY 1220 South Powell Road, Independence, MO 64057-2724 Phone 816-796-3900 • FAX 816-796-0875 www.watcomfg.com A Division of WCM Industries, Inc.

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Guelph, Ont., experienced a major contamination of its potable drinking water supply in August 1997 due to a low water main pressure and a much higher process pressure interconnected to the potable water supply within an industrial facility. It caused a lubricant to be pumped back into the city’s distribution system, rendering the water undrinkable for a few days until city works crews were able to flush the mains of the contaminant. 0 4 . 1 2

™

Premium Features. Economically Priced!

WHO NEEDS THEM? Where municipalities have enacted cross connection bylaws, the owner of an industrial, commercial, institutional or multi-tenant facility holds responsibility for the installation maintenance and testing of backflow prevention devices. In some instances residential home owners also carry responsibility in the case of hydronic boiler heating, solar heating and lawn irrigation systems.

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NOVO 475 PRO Series

Reverse Osmosis Drinking Water System

The National Plumbing Code, Division B, subsection 2.6.2, Protection from Contamination, which has been adopted by a number of the provincial building codes, states, “Connections to potable water systems should be designed… so that nonpotable water or substances... cannot enter the system.”

Auto Water Shut-off

In effect, all persons engaged in plumbing would be responsible to ensure that if a connection is made to a non-potable source, an appropriate backflow prevention device is installed. Installations and testing should only be performed by approved personnel. Municipal backflow prevention departments can provide a functions list of these individuals. They may include: licensed master plumbers, journeymen and apprentice plumbers under supervision, and fitters for fire sprinkler systems. With the installation of a testable device, such as a reduced pressure principle type device, a double- or single-check valve, or a pressure vacuum breaker, a report of the valve’s performance will be required. Only individuals holding a licence would be accepted to perform the test and provide the report. These individuals would have completed a tester’s course through an accredited institution such as a community college, and be authorized through AWWA or the United Association of Unionized Plumbers. A municipal functions list can also extend repair and testing authority to certified industrial millwrights, as well as fire sprinkler and irrigation system installers. Doug Dyer is a product consultant with Zurn Industries Limited. He can be reached at doug.dyer@zurncanada.com.

Change filters in seconds. No tools required!

Beneﬁts: • Change ﬁlters & membrane in seconds • More sterile • Build recurring revenue with mail-out program

Features: • Four stage filtra on: 5 micron sediment pre-filter, 10 micron coconut carbon pre & post filters, quick connect 75 GPD NSF Cer fied TFC membrane • Bayonet-style disposable cartridges • Includes faucet and 3.0 gallon NSF Cer fied storage tank. (Designer faucets available) • 3/8" tubing for high product flow rate from tank to faucet • Tubing labelled for easy configura on • Quick connect fi ngs, inlet saddle and drain saddle for easy installa on • Booster pump model with inlet solenoid

Call to Find the Stocking Wholesaler Nearest You

1-877-655-6686 www.novowater.com A Division of Canature North America Inc.

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HYDRONICS

B y David A . Geo r ge

HOT, WARM, COOL SO, YOU ARE ADDING A ZONE. WHAT TYPE OF SYSTEM RUNS WITH THE HOTTEST TEMPERATURES? In descending order: • Baseboard heat is the hottest; • Radiant floor system will typically operate at lower temperatures than baseboard; and • Snow melt systems will be the coolest.

David George is a product manager at Lochinvar. He can be reached via e-mail at dgeorge@lochinvar.com.

HEATING ZONE

IS THE BOILER UP FOR IT? When an addition is made to a home’s hydronic heating system, take the time to run the calculations to prove the new addition will not exceed the capacity of the boiler. Don’t get caught assuming that the boiler can handle the addition.

n tough economic times like these, many consumers will expand their existing home rather than “move it on up” to a finished, larger home. Typical expansions include turning the basement into a bonus room for the kids, adding a bedroom for grandma, or turning the garage into a den – or better yet, that man cave you’ve always wanted. With these renovations, a new heating zone is often added, or an existing heating zone is expanded.

But there’s more to expanding a heating system than just tapping into an existing line and hoping for the best. The first step is a thorough design review, after which zones can be expanded or added to existing systems with minimal additional cost while maintaining the standard of comfort the customer expects. continued on page 40

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That being said, the original boiler is likely large enough to handle the additional load. When the original sizing calculation was run on the home, the boiler was chosen to meet the demand. The likelihood that the boiler would deliver the exact amount of input/output required is extremely low. If the home required 137,582 BTUH of heat a 150,000 or 200,000 BTUH input boiler is used, since no manufacturer makes a boiler with that exact amount of output. So odds are that the existing boiler has the fire power to meet the needs of an expanded system. Beyond the boiler, it is necessary to consider some of the details of the addition. For example, what type of heat emitter is being used, and what are the design temperatures at design conditions? These two ideas go hand in hand. Will the new addition match or require higher or lower heating temperatures? If higher temperatures are required, the boiler will need to be reviewed to see if it can meet the higher demand. If lower temperatures are needed, then the boiler will very likely be able to meet the extra demand. This becomes easier to install because the system’s higher water temperature can be easily diverted with a mixing valve to supply the lower temperature to the additional zones. 0 4 . 1 2

Hydronic

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continued from page 84 HYDRONICS

ADD OR EXPAND? Is it better to add a new zone or expand an existing one? In most cases, the better choice is to add a new zone. The main reason for adding a new zone is temperature control. Take the example of adding a bedroom. If you expand the zone from another bedroom, the position of the zone control thermostat needs to be considered. Is it in the first bedroom? Is it in a shared hallway? If the zone control thermostat is not shared, the new bedroom could end up being cold and uncomfortable.

FURTHER OPPORTUNITIES

It is worth a look at expanding a zone because it can be easier and less expensive to add to an existing zone, but the problem to overcome is zone temperature control. If the existing zone control will be able to monitor temperature evenly in both the old and the new zone, then expand away. If not, attach a new zone to the manifold.

The addition of a new zone as part of a building expansion may be the perfect time to review the whole system and introduce new features that will benefit the entire building.

These controls can protect the system from boiler damaging conditions like short-cycling. Also, they can deliver energy efficiency saving functions like night setback.

The heating market is loaded with sophisticated electronic controls that can do much more than just control temperatures throughout a multi-zone system.

These controls that were once considered luxury additions are now commonplace and can be low cost additions with myriad benefits to the end user.

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• A d d o r exp an d • A d d a b u ffer capacity is the key. The high mass boiler may suffer from a small zone addition the same as a low mass boiler, so the addition of a small buffer tank or low loss header may supply the extra volume of water the small zone needs. Buffer tanks and low loss headers are gaining momentum in the marketplace. They are more than devices that can be

used to fix an ailing system or to provide means to add additional zones. Buffer tanks and low loss headers are regularly installed as a part of the initial design. They supply a much-needed mass of water to the system and they “decouple” the flow of the system from the flow of the boiler, allowing each portion of the overall system to operate without complication.

Check the minimum BTUH output of the boiler. Some boilers have modulating burners with a good turndown ratio. The maximum allowable turndown ratio on ANSI certified boilers is a 5:1 turndown, or boiler input from 20 to 100 per cent. For a 150,000 BTUH input boiler, that is a minimum input rate of 30,000 BTUH. If the new zone has a demand greater than 30,000 BTUH, you are good to go. If the zone requires less, then a low-mass boiler will short cycle. Rather than replace the boiler, consider the addition of a buffer tank.

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An often unforeseen problem is that a new zone may be quite small. For example, if the addition adds floor heat to a small bathroom, at some point this new small zone will be the only one calling for heat. If the low-mass boiler cannot reduce its BTUH input to match the small zone, the boiler will short-cycle, an operational problem that will shorten the life of the boiler.

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A small buffer tank will supply the boiler with a good volume of water for safe, long burn cycles, and it will provide a source of heat to supply a small zone. This suggestion holds true for high mass boilers, as well. Typical cast iron sectional, residential boilers are thought to cover more sins than low mass boilers. Even though the cast iron has more metal mass, they often have no more water capacity than low mass boilers, and water

Vertical installation with Skyline termination

Flex kit installation

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Flex through B-Vent chase installation

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SEE THE LOGO

HYDRONIC

See it at the show

Wall-mounted boiler Lochinvar offers a wall-mounted version of its Knight fire tube boiler. Available in seven models, with inputs from 55,000 to 399,000 BTUH, they are designed for residential or light-duty commercial applications. Additional units can be installed in sequence for larger applications.The boiler offers up to 99 per cent thermal efficiency, with a fully modulating 5:1 turndown ratio.

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Pipe grids The Climasystem from Aquatherm can be installed in suspended ceilings, in dry construction behind gypsum wall board, or in wet construction embedded in the wall and covered with plaster. The pipe grids feature rectangular manifolds and can be interlinked. The water volume is distributed via square pipes within the grids, and the polypropylene composition helps reduce velocity of flow and pressure drop. The pipe grids can be connected using heat fusion or pushfit couplings.

Condensing boilers NeoTherm condensing boilers from Laars Heating Systems are available in residential models sized up to 210,000 BTUH, and in commercial models sized up to 850,000 BTUH. They are directvented boilers which offer a five-to-one turndown ratio. Rated 95 per cent AFUE, they are available in gas- or propane-fired models.

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Injection mixing system The MixiMizer pump and control system from Grundfos provides outdoor reset function for hydronic heating applications. It comes factory-set for warm weather shutdown at an outside temperature of 70˚F (21˚C), and offers boiler protection by limiting return water if the water temperature is not above 135˚F (57˚C). The system is available with the company’s UP15 or UP43 series of pumps.

www. grundfos.ca

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Multiport manifold panels Part of HeatLink’s Mechanical Room in a Box series, the TSM TwistSeal mini multiport manifold panel is available in four, six, eight and 10-loop configurations, and is shipped with one loop closed and plugged. Openings for mains and piping are on both the left and right sides, and the depth allows for mounting a manifold in a two-by-four wall.

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REFRIGERATION

B y P h il B o u d r eau

UNLOADED VERSUS LOADED RECIPROCATING COMPRESSORS s it more efficient to operate one compressor at 100 per cent capacity, or two compressors at 50 per cent capacity? This question may come up when developing an algorithm for a programmable logic controller (PLC) for use on a multicompressor system.

Table 1 compares the 3 performance of a 3,604 ft /hr displacement compressor operating at 100 per cent capacity at specified conditions to two of these same compressors operating at 50 per cent capacity.

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Performance Data for a 3,604 ft3 /hr Compressor, 575/3/60V First, notice that the R404A, 25F SST, 105F SDT, 0F Subcooling, 20F Return Gas Superheat, 10F Evap. Superheat capacity is about the Capacity Power Current Apparent Pwr Power Compressor(s) same but the amperage kBtu/h (Mbh) kW Amps kVA Capacity Factor is 28 per cent higher 1 x 100% 231.00 25.80 29.20 29.08 0.89 and the power used by 2 x 50% 231.40 27.68 37.26 37.11 0.75 the motor is 7.3 per Delta 0.40 1.88 8.06 8.03 -0.14 cent more. Additionally, % Diff. 0.17 7.29 27.60 27.60 -15.92 the energy efficiency Table 1 ratio (EER) and coefficient of performance (COP) are 6.6 per cent less.

EER

COP

Cap ! Pwr

EER ! 3.412

8.95

2.62

8.36 -0.59 -6.63

2.45 -0.17 -6.63

FASTFACT

From these observations alone, we can see that the power consumption of two compressors operating at 50 per cent capacity will be more than one compressor operating at 100 per cent capacity. It follows that the energy cost will also be higher. One could calculate the energy cost by simply multiplying the power by the number of hours run time by the cost of the electricity. However, the effect of power factor should also be considered in these calculations.

Inductive motors always have a power factor of less than one since their inductive properties result in a reactive power component.

Performance of 2 Compressors Operating at 50% Capacity Relative to 1 Compressor Operating at 100% Capacity 1.40

1.28

1.20

Since the power supply wiring must carry both real and reactive power, higher voltage drops throughout the distribution system can occur due to the higher currents present. The electrical supplier must increase the supply voltage to compensate for these losses. continued on page 46

1.00

1.28 1.07

1.00

0.80 0.60 0.40 0.20 0.00 Capacity

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Amps

kVA

even exchange

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REFRIGERATION continued from page 44 It is important to understand how low power factor affects energy costs, as well as the impact that it has on the supply wiring and switch gear. Table 1 shows that the apparent power of the twocompressor scenario is almost 28 per cent higher. This does not necessarily mean that the energy cost will be 28 per cent more, however. In fact, this is not typically the case since utilities typically allow for some deviation from a unity power factor. Most utilities charge a penalty for power factors that are less than a specified value. For example, the utility may pick a threshold limit value for power factor of 90 per cent to calculate the demand charges. The utility will then charge the user for the greater of the real kW used or 90 per cent of the kVAR used. Remember, kVAR is the reactive kVA portion of the load. Assuming 3,000 hours of run time, and a kWh cost of 10 cents, our one-compressor system would have an energy cost of $7,851.91, while the two-compressor system would have an energy cost of $10,019.25. In order to determine the power factor of a three-phase motor, it is necessary to find the apparent power by first multiplying the voltage by the current. Then multiply the result by a constant of 1.73. Note that this constant represents the square root of three. The final step is to divide the real power by the apparent power.

Within both scenarios of our example, the power factor is less than 90 per cent. However, operating the two compressor stages simultaneously at 50 per cent capacity results in a significantly lower power factor and is therefore the less favorable of the two scenarios. Some motors have poor power factors to begin with. However, a lightly-loaded motor will also exhibit a lower power factor. By performing a few calculations, it is possible to determine the most efficient method of staging compressors. It is also possible to evaluate the concept of power factor correction after understanding how the utility charges the equipment owner for its energy usage.

AVOIDING OVER-CORRECTION It is important to note that over-correction should be avoided. Some compressor manufacturers warn that power factor correction must be limited to a set percentage, like 95 per cent. There is a risk that high voltages could be present at the motor. This can be dangerous for both the motor and power factor correction capacitors. Additionally, it is very important that power factor is fully understood before attempting to correct it.

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WHATâ&#x20AC;&#x2122;S POWER FACTOR? Power factor is the ratio of active or real power to apparent power. Real power is the actual power consumed by the motor while the apparent power is comprised of the actual power along with reactive power. Reactive power is the additional power that bounces back and forth between the voltage supply source and an inductive load, such as a compressor motor. Essentially, it is the power required to magnetize the motor. This occurs because the motor is fed from an alternating voltage supply.

The net power absorbed by the motor includes only the real power component. The reactive power is not actually consumed by the motor itself.

POWER FACTOR CORRECTION Depending on how a utility charges for its services, power factor correction may or may not provide a reduction on the actual electrical bill that would make power factor correcting devices worthwhile. Power factor correction is a technique used that will effectively reduce the additional current carried on the wiring and components between the energy source and the motor due to the alternating reactive load. This is very easily accomplished by adding a capacitance in close proximity to the load. Actually it does not have to be near the load, but placing it near the compressor reduces the distance that the reactive power has to travel. Theoretically, capacitors could be placed at the source, however the reactive power would still have to travel a long distance. The capacitor bank accepts the reactive power sent from the motor and then returns this reactive power to the motor when it is required. This occurs every time the sine waves go up and down. Manufacturers of capacitive banks can provide assistance with sizing the correction capacitors. Calculating correction capacitance values is beyond the scope of this article.

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Electronic refrigeration controllers The ERC 102 electronic refrigeration controller from Danfoss is designed to operate between 50 and 300V at 50 to 60Hz. The mini-computer uses four inputs, four outputs, and input from multiple sensors to regulate all energyconsuming components in glass-door merchandisers and vending machines. The interface enables individual setting of more than 500 parameters.

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Defrost control The DTAV40 defrost control from Intermatic automatically selects the appropriate voltage between 120VAC and 240VAC without the need for a dip switch or selector pins. It features a heavy-duty 40 Amp mechanical control and is designed for use with air defrost (compressor shutdown) and electric or hot gas defrost systems where the defrost is terminated by a temperature or pressure switch. Captive trippers are independently adjustable to allow for full or partial defrost cycles at 15-minute intervals.

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Leak detection kit Distributed by Ontor Limited, Diversitechâ&#x20AC;&#x2122;s Pro-Flush is a flushing solvent for A/C and refrigeration systems that is formulated for R-410A retrofits, refrigerant conversions and compressor burnouts. A 16 oz canister is designed to clean up to 500 feet of liquid line. The kit includes a hose, injector, a refillable tank and one can of solvent.

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The ParFlush system clean-up kit from Parker is designed for R-410A conversion and compressor burnout clean-up. Using non-toxic, non-flammable materials, the system offers a fast drying solvent to wash away chemical residues, and a filter drier that uses staged filtration to capture disturbed solid particles as small as 1 micron and remove moisture and acid.

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www. diversitech.com 48

System clean-up kit

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HYDRONICS

B y B o b “ Ho t R o d ” R o h r

HOT ROD’S HOW-TO:

Planning and piping for the

PERFECT PURGE

Eliminating MICRO-BUBBLES

You will never purge all the micro-bubbles or entrained air. The air purger in the system is there to finish off the job. As long as you have flow in every piping circuit or zone, the auto-purger will take care of the small air elimination detail. I really like micro-bubble separators for this task. They work more efficiently and quicker than the older style ramp purgers. Micro-bubbles can cling to the heat exchange surfaces in the boiler or heat emitters, so it is important to get rid of all of them. The final microbubble elimination process can take a few days, or a week, as the boiler heats and drives every last bit of air out of solution. I prefer to leave the auto fill valve on for at least the first week. And it is necessary to put water in behind the air that leaves the system. With today’s mod con boilers you need to maintain pressure to keep the low pressure switch closed. There’s nothing worse than a callback due to a fill valve that’s turned to the off position, and therefore is unable to maintain the system pressure. Again, this sort of call-back usually happens late, on a cold snowy evening.

ithout a doubt, one of the most frustrating parts of a hydronic startup can be purging the air out. This applies to brand new, piped-from-the-ground-up systems, as well as repairs and retrofits. With a bit of forethought, maybe some doodling on a piece of scrap paper or a box lid, you can save hours of frustration. And keep in mind, the frustration found will be not only yours. The homeowners will be frustrated if the system is noisy or not working. And in that second scenario, guess who will be getting a no heat call – yep, you guessed it, and you know you’ll be chasing down that air lock when you’d much rather be at that family dinner you get pulled from. So, plan it; pipe it; and purge it! Happiness is an air-free hydronic system.

What’s in the pipes? Purging into a bucket allows you to see just how much undesirable stuff was inside those pipes and tubes. If you allow the bucket to fill and spill over the top, it is not uncommon to see wood chips, sawdust, Teflon tape shards, copper shavings from reaming or cutting with a power saw, dirt, chips from threaded pipe, and maybe even some of your skin.

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• W h a t ’s i n t h e p i p es • Th e b u cket so lu t io n

PLANNING an efficient purge

A hydronics system in modern application can contain many feet of piping, many zones and circuits, and some ups and downs. The application of radiant heating could present thousands of feet of small diameter tube for the air to hide in. In all cases, the system can be piped with a few key valves to provide a fast and efficient purge. Water or any fluid in the system will seek and find the path of least resistance. So your job is to encourage, or force, the fluid to take the path you have planned. This path will ideally lead to a nice full port valve that allows the air to escape. There are specialty valves on the market that allow you to install this perfect purge point with a minimum of fittings and installation labour. Some brands of these purge valves now come with press fitting connections. This allows them to be retrofitted without getting every drop of fluid out of the system, which soldering often requires.

Be Patient

Bob “Hot Rod” Rohr has been a plumbing, radiant heat and solar contractor and installer for 30 years. A long-time RPA member and columnist, he is manager of training and education with Caleffi North America. You can reach Hot Rod at bob.rohr@caleffi.com.

A sketchy solution I suspect you could keep very busy going around hydronic jobs and installing the perfect purge product and placement. Draw out your piping plan ahead of time for new installations. On repair calls, a site-built drawing may end up looking like a maze puzzle. The time spent on it is worth it though. You need to trace out every circuit in the system to be able to provide “road blocks” to make things flow your way.

A good purge could involve several minutes per loop. On larger piping systems or commercial jobs, you may need multiple isolation valves to break the system into bite sized purge sections. Unless you have a purge cart capable of high flow, and large valves to fill into and purge out of, valve the heck out of larger systems. I would recommend a purge cart for new systems as you could pump a cleaning solution through the system to clean out any oil, solder flux, pipe dope, etc. Follow that cleaner with a clear water purge.

The bucket solution The method I use is probably easiest described via diagrams, so you can “see” the fluid path. Using a simple hydronic system as an example, perhaps a single boiler with multiple zones teeing off a header at the boiler, I like to install a full port ball valve equipped with a hose connection. Several manufacturers build such a valve in a one-piece assembly. And keep in mind, this could apply to a single pump, multiple zone valve installation, or a multiple zone pump install as well.

If the zones happen to be multi loop radiant zones, it is ideal to be able to isolate each loop. Trying to purge multiple 300-foot PEX loops will take a good flow of fluid.

To purge the system, install a boiler fill valve with a fast fill option, or build a bypass around the fill valve to use system pressure to speed up the purge process.

A spring clamp is a great way to ensure that the hose stays in the bucket. When the purge cycle first starts, you will be pushing large air pockets, and these tend to cause the hose to jump around. Keep the hose down in the fluid to see small bubbles being flushed out.

Some boiler fill valves have fast fill features built into them and do not require a bypass or manual fast fill lever. The intention is to provide a full pipe flow of fill water or fluid to push all the air out as it makes its route around the piping circuit.

I try to start with the longest loop first, if this is labeled or you know the loop lengths. Turn off all other loops at the manifold and purge one loop until it is air free. Use a short hose, maybe a 10-foot washing machine hose. The hose goes into a five-gallon bucket, near a floor drain if possible.

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HYDRONIC Oil-fired heating boiler The Caprice series of oil-fired boilers from NTI is designed for residential, commercial and industrial applications. The units are available in 20 sizes ranging from 83,000 to 733,000 BTUH with efficiency of up to 87 per cent AFUE. A high-capacity heat exchanger coil provides domestic hot water, and a raised coil flange eliminates leak damage to the boiler shell.

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Condensing boiler The Vitocrossal 200 CM2 boiler features Viessmann condensing technology for large residential and commercial installations with inputs up to 1,112,000 BTUH. It is equipped with an Inox-Crossal stainless steel heat exchanger and a fully modulating pre-mix cylinder burner. It is suitable for applications using propane or natural gas and offers direct or chimney venting options.

Dry motor circulators Armstrong’s E.2 Series circulators have been re-designed to provide enhanced protection against leakage and water damage to electrical components. The circulators feature a stainless steel shaft, sealed permanently-lubricated bearings, bellows-style mechanical seals with silicon carbide wear surfaces, and a water slinger designed to protect the motor against water intrusion. Models are offered in maximum flow ranges from 38 to 143 gpm, and in maximum head ratings of 16.8 to 56 feet.

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Custom mechanical packages Watts Custom HydroControl mechanical packages are designed and manufactured to individual project specifications. Designed to connect, control and organize the heat source and thermal transfer components in hydronic heating or snowmelting systems, the units are delivered complete from the factory and are fully tested and ready for installation.

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PEX tube mats Fast Trak mats from Uponor are designed to facilitate installation of PEX tubing for radiant floor heating systems. The pre-formed, knobbed mats accommodate 5/16”, 3/8” and 1/2” PEX tubing and can be used with wood floors, tile and carpeting. They are available in a 1/2” thick option for retrofit applications, and a 1-1/4” thick option that has insulation incorporated in the mat.

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PLUMBING

B y S am S t eele Sam Steele is a professor of plumbing at Humber College in Toronto, he is also a member of the Metro Area Plumbing Advisory Committee, the World Plumbing Council’s Education and Training Committee, as well as an executive member of the Ontario Plumbing Inspectors Association. www.opia.info

LOCATION OF HAMMER PROTECTION Protection should be placed at every valve or device that can stop the velocity flow of water. For cost reasons, this is not possible. As such, protection is usually placed at every riser, and between the last and second-to-last fixture on the branch that is being supplied by that riser. This is for horizontal branches not exceeding 20 linear feet. For branches exceeding 20 linear feet, protection should be placed at intervals not exceeding 20 feet. In residential systems using copper or composite piping, all manufacturers recommend protection against water hammer. Protection is usually placed at the highest fixture. This is usually a tub and shower or a shower valve.

THE

EFFECTS OF WATER HAMMER

HIGHS, LOWSAND TROUBLES OF

WATER PRESSURE

• Annoyance caused by noise. • Pipes may separate from their supports, clips and hangers. • Other parts of the plumbing system may become damaged.

Water pressure; nobody gives it a second thought until there is too little, or too much.

For customers who live close to a water tower or water pumping station, adequate water pressure may never be an issue. For those in areas where the water pressure is low, there are few options. If the pressures seem low, call the local municipality to check the incoming pressure. Most municipalities will supply 206 kPa to 481 kPa (30 to 70 psi of pressure). Beyond the municipal readings, hit the local plumbing supply shop and purchase a sediment faucet pressure gauge to check the pressure at the outside tap. Unscrew the garden hose, attach the pressure gauge, make sure no other fixture or appliance in the home is running, turn on the hose bib and read the gauge.

33% more water flows at 80 psi than water flow at 50 psi.

If the municipality deems the pressure to be adequate, but the homeowner is still not satisfied, check that the faucet aerator is not plugged, the main water valve is fully open, and that the household water pipe does not have too many bends, or sediment and calcium build up, and so forth. This is where your troubleshooting and investigative skills will be put to the test. If your customer is on a well, you may have to adjust the pressure switch. In the old days, a 20:40 pressure switch was common. With the demand that we now have for water, it is not uncommon to install a 40:60, or even a 60:80 pressure switch. A pressure switch senses the pressure in a storage tank and directs the pump to turn on at the lower pressure setting and turn off at the higher setting. If they are not on a well, you may need to install a pressure tank or a storage tank for them. continued on page 58

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P Precise recise Control Control

Download our FREE whitepaper: Circuit balancing: A key to improving HV VA AC system operation and control www.victaulic.com/balancing www .victaulic.com/balancing

E Eliminate liminate ﬂ ﬂuctuations uctuations iin n ttemperature. emperature.

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PLUMBING

continued from page 56

FINDING THE RIGHT PRESSURE What is the optimum pressure coming into a home? Normally it should be around 344 kPa (50 psi). Any less and it takes longer to fill up the bathtub, water the lawn, and so forth. This is very frustrating. What is also frustrating is when the water pressure is too high. Our plumbing codes state we are not to have a water pressure greater than 550 kPa (80 psi) in an occupied area.

WATER HAMMER PREVENTION

To paraphrase the code, where the static pressure exceeds 550 kPa, a pressure reducing valve should be installed to limit the maximum static pressure to no more than 550 kPa in areas which may be occupied.

With a high pressure water service, there is an increased chance of water hammer. Water hammer can be defined as the creation of severe shock waves of pressure in a closed-pipe system.

A pressure reducing valve should be installed to reduce high water pressure to a desired amount. A pressure reducing valve will allow a pre-set pressure at a given faucet or piece of equipment. In some cases, a much lower water pressure is required, sometimes in the lower teens. For example, a residential boiler only requires approximately six pounds of pressure per floor. High-rise buildings where booster pumps are installed may also need a pressure reducing valve.

This phenomenon is possible because water is minutely compressible, and therefore acts like a strong coil spring. Water hammer itself is silent. Any noise is actually caused by pipe movement (vibrations). When water hammer occurs, a strong wave of pressure travels back through the piping system until it reaches some point of relief, such as air chambers or shock absorbers. This shock wave of pressure will surge back and forth between the points of relief until all the excess water hammer pressure has been dissipated. This action accounts for the noise and vibrations.

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CONTROLLING WATER HAMMER A method of control must be provided to absorb shock and dissipate energy. Air or gas is the best way to absorb shock waves of pressure, as gas is highly compressible, allowing for maximum displacement in the air chamber (or shock absorbers). One method of protection consists of built-on-site air chambers. These work until air is absorbed in the water. If you make an air chamber, it is generally the same size pipe, and between 18 and 24 inches in length. And just to forewarn anyone making these, if you are using a composite piping material, most inspectors will ask for a brass plug, instead of plastic. Manufactured shock absorbers use a cushion of air or an inert gas separated from the water by a diaphragm or bellows arrangement.

Building the

HAMMER

There are four conditions that increase water hammer:

WHERE IT BEGINS The most common cause of water hammer is the quick closing of electrical, pneumatic spring-loaded and manual valves, as well as operating reciprocating (piston) pumps too quickly.

1. Flow pressure: The greater the pressure; the greater the shockwave. This is why water hammer arrestors are used in high-rises as opposed to air chambers. If an air chamber is manufactured on-site, it should be accessible and supplied with an air inlet (Schrader valve) and a stop and waste to drain and recharge the unit. 2. Flow velocity: Even if pressure is not excessive, an increase in velocity will worsen water hammer. 3. Pipe length: The greater the pipe length, the more time for pressure to build. Elbows reduce the influences of pressure waves.

PERFECT RING POSITIONING EVERYTIME Unique design equalizes water pressure at each outlet. Made of durable Engineered Plastic (EP) for use in hot and cold residential PEX potable water piping systems. Supplied mounting brackets allow for vertical or horizontal installation. ANSI / NSF61-2008 ANNEX G Certified by NSF

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A quick-closing valve will produce a pressure that is 4. Frequency of stoppage: Frequent equal to 60 times the stoppages in flow at different points velocity of water that is in a piping system can increase the flowing through the intensity of water hammer. system. Most engineers use a velocity of five to 10 feet per second for residential designs. If a house has 60 psi of pressure in the water service, and the engineer uses five feet per second of velocity, if a single-lever faucet were to be slammed shut there could be a pressure of 300 psi in that plumbing system.

Patent Pending

It is important to note that this pressure is only for a fraction of a second, and that the energy is dissipated very quickly as it travels back and forth between the cause location and a point of relief, but this will continue until the original psi equals itself, somewhere around 150 psi. In a commercial building, the velocity can easily be in the 10 to 20 feet-per-second range.

W aterline Products Co. Limited Waterline Mississauga, ON L4Z 1S6 Canada tel: 905.625.9440 fax: 905.625.9481 toll free: 1.800.361.3773 email: sales@wa terlineproducts.com sales@waterlineproducts.com

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PLUMBING

The Indulge Modern from InSinkErator has a dual-function handle that can be pushed down and back for near-boiling 93°C (200°F) filtered water and pulled down and forward for cool, filtered water. It features an automatic shutoff of hot water and is available in choice of chrome or satin nickel finish.

PVI Industries offers water heaters and storage tanks constructed from AquaPLEX, an engineered duplex alloy. The material combines the grain structures of both 300 and 400 series stainless steels. The tanks are available in capacities of up to 900 gallons (3,400 litres) and with gas, oil, electric, steam or boiler water as the energy source.

www. insinkerator.ca

www. pvi.com

The GrohFlex universal valve system from Grohe accommodates a full spectrum of shower applications, from a basic tubshower setup using a pressure balance or thermostatic control module to a multi-function thermostatic custom shower. The rough-in box features front and back fixing lugs, a leveler, integrated stop valves, a flushing plug and a leak-proof housing.

www. grohe.ca

Aqua Plus indirect-fired water heaters from Weil-McLein feature a 316L stainless steel tank. Thermostat connections come pre-installed and all connections, including boiler supply and return, DHW and domestic recirculation, are on the side of the tank. The tanks are available in five models with flow rates of eight to 14 gpm and boiler outputs of 120,000 to 350,000 BTUH at 200˚F.

www. weil-mclain.ca

Wilkins Next Generation Backflow is a line of stainless steel, lightweight, short length, corrosion resistant backflow preventers. They feature 304 grade stainless steel bodies that are available in grooved- or flanged-end shut-off valve configurations. Test cocks and detector assembly bypasses can be located on either side of the valve, and shut-offs are available as NRS, PIV, OS&Y or butterfly valves.

www. zurn.com 60

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CASE STUDY

B y Dar r en an d C o let t e C o o p er Darren Cooper is the president of Renteknik Group, a provider of renewable technology development, energy and environmental solutions, and the Canadian distributor of ClimateWell products. He can be reached at d.cooper@renteknikgroup.com.

WORKING WITH OLDER BUILDINGS One of the biggest hurdles to overcome for the pilot project was to find a willing client to invest in a technology that was unproven in Canada. With the help of government incentives, Shouldice was identified as a client who was not only interested in participating in the project, but could also provide a high-profile location for a largescale demonstration project to showcase the viability of solar cooling technology. Like a majority of retrofits, the project was not without its challenges. The Shouldice building was built in the 1940s and was originally a mansion house. The hospital opened in Toronto in 1945, but moved to the current location in 1953. Shortly thereafter, a medical wing was added to the existing building bringing the number of available beds to 89. The layout of Shouldice hasn’t changed much since the addition of that wing. For the design and installation team, this meant dealing with tight spaces, the moving and removing of existing equipment to create space, and the inconvenience of having to install the new equipment in three different mechanical rooms. On top of these integration issues, working in a hospital environment also had its complications. For example, each of the five operating rooms are under positive pressure, which made it difficult to work on the existing HVAC equipment. Site logistics for access, dust and noise control were also difficult.

SHOULDICE HOSPITAL GOES SOLAR FOR COOLING Shouldice Hospital in Thornhill, Ont., is home to one of North America’s most advanced thermal heating and cooling systems. The system, consisting of 10 solar cooling chillers and 131 solar thermal collectors, is targeted to achieve a forecasted energy savings of more than 300 million BTUH of the cooling load (36%), 1.4 million BTUH of the heating load (44%) and more than 500 million BTUH of the domestic hot water production (91%). That translates into an offset of more than half the total energy load for the facility, and will reduce CO2 emissions by an estimated 150 tonnes per year – that’s equivalent to removing 28 cars from the road per year. The triple state absorption unit at Shouldice has no moving parts at its core, uses no electricity for the heat exchange process and only a minimal amount for its control systems, uses no refrigerants and has an electrical COP of 333. On a typical solar thermal system installation, the design is such that you should be able to heat almost 100 per cent of the domestic hot water from the sun in the summer months, but as the winter months come, the system produces much less energy. Alternatively, if the system is supersized to operate at maximum efficiency during the winter months, it will overheat and “cook” the system once summer comes back around again. By integrating a solar cooling system, that extra heat can be extracted and used in the summer to create air Located at 7750 Bayview conditioning. Ave. in Thornhill, Ont., One of the biggest advantages of solar cooling Shouldice Hospital is is the system’s ability to reduce electrical equipped with five energy consumption during periods of peak operating rooms and 89 demand. This is particularly valuable considering the fact that the largest consumer hospital beds. It is known of electricity and major contributor to as a global leader in hernia brownouts in Canada is air conditioning during repairs. those hot summer months.

SHOULDICE HOSPITAL

continued on page 64

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Introducing the Vitocrossal 200, CM2: a brand new face with familiar features C

i om

oo S g

Viessmann Manufacturing Company Inc. · 750 McMurray Road · Waterloo, ON N2V 2G5 Canada Tel. (519) 885-6300 · Fax (519) 885-0887 · Email: info@viessmann.ca Product may not be exactly as illustrated.

Meet the Vitocrossal 200, CM2 gas-fired condensing boiler – featuring the Viessmann technology you know and the performance and value you expect. Your ideal choice for large residential or commercial applications with inputs of up to 1112 MBH Quality you can count on! Maximum heat extraction with proven stainless-steel Inox-Crossal heat exchanger Extremely low NOx emissions and quiet operation from fully-modulating pre-mix Viessmann cylinder burner Seamless integration of powerful Viessmann control technology and building management systems Multiple venting possibilities with optional air intake kit for direct or chimney venting (PP(s) or stainless steel) Gas fuel flexibility (NG/LPG/LNG) with simple electronic conversion Low inlet gas pressure requirement (NG) as low as 4 in. of water column Large water content extends burner run time and reduces cycling No dedicated boiler pump required due to extremely low pressure drop through heat exchanger Generous heat transfer surface/heat input ratio for extended lifespan Easy service and installation with all piping connections accessible from top panel Suitable for high altitude operation up to 10,000 ft.

A global product portfolio of efﬁcient heating solutions for all fuel types and applications.

www.viessmann.ca/CM2

CASE STUDY continued from page 62 that a constant temperature difference between evaporator and reactor is achieved at that same time as excellent storage capabilities and high charge and discharge power are maintained. All the positive aspects of the solid substance and the liquid substance absorption principles converge into one technology.

A SOLID CHOICE The fluid salt solution reactor is efficient in its ability to absorb energy. It has a high charge and discharge power. However, since the fluid solution is efficient in absorbing heat, the reactor temperature continuously increases. As a consequence, the loading capacity of the system decreases to the point where the ΔT is no longer sufficient to run the process at all. Moreover, the good heat absorption characteristics of the fluid also means it will not store energy efficiently. As a consequence, fluid reactors are designed for converting thermal energy to cooling in a continuous process and cannot, for practical purposes, be powered by a source of energy that fluctuates over time, such as solar energy. The positive aspect of using a solid reactor substance is that it enables a constant loading ΔT between the evaporator and the reactor. In other words, the solid reactor substance does not increase much in temperature as it is charged. Energy is efficiently stored (in terms of energy per volume unit) in the solid salt, but has a very poor charge and discharge power.

The initially fluid salt solution reactor substance is crystallized into a solid state as thermal energy is added to the reactor. Energy is stored efficiently and with practically no losses in the dried salt. The practical implications of this energy storage solution are that a fluctuating source of energy can be used efficiently to deliver cooling and heating 24/7.

A CHEMICAL HEAT PUMP In simple terms, the triple-state absorption cooling system takes heat from the sun to create hot water. This hot water then serves as the main clean source of energy for the “charging” of the triple-state absorption cooling units, which are essentially chemical heat pumps. This technology is unlike most conventional absorption chillers in that there is no pumping of a saline solution, nor is significant electricity required to run the unit. The unit works purely based on the movement of the water molecules from one cylinder (the evaporator), where the water is held as pure H2O, into a second cylinder where the water is combined with a lithium chloride based salt (the reactor).

Because of its poor heat conductivity characteristics there are very few practical applications for absorption machines based of a solid substance. The implications of the three-phase system are

Stainless Steel Waterline System Faster, Easier, Better.

Easyflex brings real flexible solutions to the market. At the 2012 CMX show, Easyflex with NV Eco Vision Sales Inc are introducing their CSA approved Corrugated Stainless Steel Tubing (CSST). This tough, lightweight tubing is made with institutional grade 304 Stainless steel making it very hygienic. Unlike conventional rigid pipe systems, the corrugations in the tubing allow it to be bent easily by hand eliminating the need for fittings. Independent testing of the CSST has shown it performs similar to copper and out performs PEX on flow and pressure loss. This product has been proven in foreign markets for over 25 years. It is certified for high pressures and is available in 50, 100 & 150 foot rolls. Visit booths 2514 & 2516 to learn more about this new product. ISO 9001:2008 QC-023-D(1) Pending

www.easyflexusa.com

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Thermaﬂex is proud to announce that our complete line of Flex-Vent Residential duct products is now available in Canada. That means your choice of insulated and non-insulated ducts perfect for homes or mobile homes. All Flex-Vent products are UL-listed and offer fast, economical installation, reducing your costs. With Thermaﬂex performance and a ten-year warranty, there’s no better product line for the money. Visit us during the CMX - CIPHEX show at booth #1112

Scan with your QR reader for more information

In the US, call 1-800-459-4822 s )N #ANADA CALL 1-800-263-3539 www.thermaflex.net

HVAC/R Products P

The Envisio Series low sill console from WaterFurnace is designed for hotels, classrooms and other rooms without ductwork. The unit uses a single-speed R-410A rotary compressor and a coaxial heat exchanger with a copper inner tube and steel outer tube. Available in 0.75 to oneton capacities, the units are designed to match legacy consoles to facilitate retrofit. Broan-NuTone's Ultra ventilation fans feature an energy-saving, brushless DC motor available in singlespeed or multi-speed configurations. The fans are offered in 50, 90 and 110 cfm models. The 50 cfm unit uses a 4” duct connector, while the others use 6” but come with a 6” to 4” reducer. The fans are equipped with control technology that ensures the cfm rating at 0.1" static pressure is maintained through 0.25" static pressure.

www. nutoneultra.ca

www. waterfurnace.com

ELTA axial impellers from Continental Fan incorporate an airfoil blade design for quiet operation. Designed for OEM applications or as replacement impellers, the units feature pressure-case aluminum hubs and adjustable pitch blades, and are available in custom diameters from 12” to 79” delivering airflows up to 200,000 cfm.

www. continentalfan.com

System 636 from Ipex is a flue gas venting system that is available in PVC or CPVC materials. The PVC version is suitable for use with flue gas temperature up to 65˚C and is available in five sizes ranging from 1-1/2” to 4”. The CPVC version is designed for use with flue gas temperatures up to 90˚C. It is available in seven sizes from 1-1/2” to 8”.

Commercial rooftop unit The Energence from Lennox is a light commercial rooftop unit that is available in sizes ranging from three to 50 tons, and offers efficiency ratings of up to 18 SEER. Multi-stage air volume supply fan technology is available as a factory-installed option on three- to 25ton models, allowing the unit to lower the airflow during part-load cooling, heating, ventilation and free cooling modes.

www. ipexinc.com

www. lennox.com 66

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Marketing with DOUG MACMILLAN

Let’s all raise our (gadget-free) hands and take the Techetiquette Pledge.

COURTESY IN THE

TOP 10 THE TECHETIQUETTE PLEDGE

I will turn off my mobile phone during a meeting, meal or seminar to ensure I devote my full attention to the matter at hand. Muting the device isn’t good enough, as I know the incessant buzzing will still irritate those around me, and tempt me to sneak a peek. If I must keep my phone on for emergencies, I will let people know in advance that I might need to take a phone call. I will leave the room to answer such a call rather than slide into a corner.

DIGITAL AGE I

recently read an article that discussed the perils of performing surgery while talking on a hands-free device, and it got me to thinking about how much these devices have become part of our daily lives. Sometimes that’s for the better – it’s a phonebook and encyclopedia at our fingertips. Other times, such as in the extreme case of the individual who launched a medical malpractice suit, they cause major problems.

When I receive an email, I will give the courtesy of a quick response even if it’s to say, “Great, thanks,” or, “I’ll get back to you.” They need not lie awake wondering if I got their email.

I will “reply all” only when I am absolutely 100 per cent certain that all are interested in or required to read my reply. I will not list all of my contacts in the “To” or “Cc” field where private email addresses become public. Instead, I will remember to email myself and “Bcc” all those people.

I will write my emails in full sentences using capital letters where required, with proper punctuation, just as I was taught to write back in grade school.

Unless the recipient knows me very, very well, I will remember that email strips away all nuance, tone or subtleties that other forms of communication allow. As such, I will avoid being sarcastic or ironic, lest this be misconstrued and elevate into a full-blown conflict. I will not put information, photos or jokes on social media, such as Facebook or Twitter, that I wouldn’t be comfortable with my boss, co-workers, customers or grandmother seeing.

The result? The following “Techetiquette Pledge.” Doug MacMillan is president of MacMillan Marketing Group in Guelph, Ont. To reach him, e-mail dmac@macmillanmarketing.com.

B u s i n e s s

I will pay the same attention during conference calls as I would in a face-toface meeting, because I realize people can hear me typing, talking or snoring and consider this behaviour rude.

In the absence of clear directive from Miss Manners on these matters, I decided to reach out to friends and colleagues for their pet peeves when it comes to manners in a modern words.

M e c h a n i c a l

I will maintain a 10 foot distance from any other human being if I am talking on a cell phone. I realize this will rule out elevators, public transit and public washrooms as I know that stall doors are not walls.

What amazes me is how someone with perfect manners can become downright rude the moment their cell phone buzzes, rings or starts playing a dance tune. I’m sure you’ve seen it. In the middle of a conversation, the belt starts buzzing and the person grabs the device, ignores the person with whom they are having a face-to-face conversation, and starts texting as though there’s no one else in the room.

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BONUS: I will look people in the eye as often as possible. This means I will need to have face-toface contact that does not involve a gadget, screen or cryptic message.

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Jim Garrett is the general manager at Taco Canada. He can be reached at jimgar@taco-hvac.com.

HYDRONICS By Ji m G a r r e t t

AIR AND DIRT SEPARATORS:

UNSUNG HYDRONIC HEROES E

liminating callbacks is one of the keys to profitability, but while the statement carries a lot of truth, it’s always easier said than done. Wouldn’t it be great if there was one simple device that could reduce callbacks – and many problems in general – for all hydronic systems, large and small? Such a device does exist and, actually, it’s not a giant secret. Micro-bubble air and dirt separators are produced by a number of manufacturers. While the use of these devices is becoming more common, selecting the proper micro-bubble and dirt separator for the job isn’t always crystal clear, nor is the right location for it, and where the unit is piped into the system has a lot to do with how effectively it will reduce those hydronic headaches and nuisance, midnight callbacks.

WHERE TO PUT THEM The lowest solubility of air in water is at the lowest pressure and highest temperature. In a hydronic system, this point is right after the boiler in a heating system and just before a chiller in a cooling system. This is the best place to install an air separator. A few products on the market remove entrained air and dirt as their secondary function. Some units serve as a hydraulic bridge, connecting a primary loop with a secondary loop without allowing the flow in one loop to affect flow in the other. Choosing the proper unit, installing it correctly and in the right location will increase component life and improve overall system efficiency.

continued on page 74

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HYDRONICS continued from page 72 enough. The best fix for impure, aerated water is best applied when the system is installed. Mechanical micro-bubble and dirt separation devices are the most effective way to avoid these problems by scrubbing out micro-bubbles and other impurities.

GETTING THE

AIR (AND DIRT) OUT

Air-entrained water and impurities decrease the efficiency and lifespan of heating equipment, pipes and system components, causing more callbacks than many professionals care to admit. Ideally, we know that water in a hydronic system is best when it’s “dead.” But air makes its way in through boiler makeup and feed-water inlets, making the system’s oxygen-rich water more corrosive with each new introduction. Air is also the chief cause of noise within hydronic systems. Unfortunately, some installers have the misconception that air vents do the job well

Air vents too often give system designers or installers a false sense of security. Air within a piped system may not collect where the air vents are placed, however. These devices are designed to remove larger volumes of air when pockets form at high points in the system. This may not, however, capture as much air as desired, and there is still the issue of removing dirt or minerals. If impurities are present in a system, or are routinely introduced with makeup water, accumulation can lead to a wide variety of problems. Flow is chocked off as pipes accumulate mineral deposits, thermal efficiency suffers, valves and circulators can gum up. Before long, late-night, midwinter callbacks could be commonplace. To effectively remove debris and micro-bubbles, which can be an ongoing challenge, a micro-bubble and dirt separator is needed. The devices are a more substantial piece of hardware when compared to the air vent, but they’re not expensive. Depending on the volume of the hydronic system, the profit lost by one callback could cover the cost of a high-quality micro-bubble and dirt separator.

PEOPLE. SOLUTIONS. VALUE. Industry leading service. It’s what we do. With 20,000 parts stocked on the warehouse ﬂoor, an in-house training facility to teach your installers the best techniques on the latest systems, and engineering support with deep experience in hydronics—we have what you need. We can even ﬁnd the manual for you. Because it’s our business to support yours.

Call us at 1-866-594-0767 or look us up at CMX.

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LEVELS OF PROTECTION When it comes to removing air from a hydronic system, there are really only three options. Some refer to them as “good, better, best.” The “good” option is an air scoop. This technology hasn’t changed in many years. Usually inexpensive, air scoops are mounted inline in the piping and are designed with an enlarged area in the upper portion of the unit to trap air as it travels through the pipe. The air is then vented through the top of the unit via an air vent. The “better” option is a tank-style commercial air separator. These are designed to provide a large area for the system fluid velocity to slow, allowing air to rise to a vent. This style eliminates air that is entrained in the water, as well as air that is free in the pipe and present as bubbles in the water. A micro-bubble and dirt separator typically has a large chamber that Options for this style of air separator include a allows the fluid velocity to slow, and a coalescing media, often pall rings, strainer to remove large debris, in addition to air. beads or a screen, that “scrubs” the water. This media creates the large Tangential separators, which create a vortex inside surface area that allows micro-bubbles to cling to it. the unit are also available but are subject to

SCRUBBING BUBBLES

velocities in the pipe being maintained to create the vortex. The “best” option is a true micro-bubble and dirt separator. These run the gamut from two inches to 30 inches in size, all the way up to 36 inches or more from a custom shop. They use a coalescing medium to collect air and dirt for removal.

The micro-bubbles fuse with each other on the media and increase in volume until they’re sufficiently buoyant to rise to the top of the device. Then, the air is released through a float-operated automatic air vent valve. The media serves double-duty. Not only does it collect entrained air, but it’s designed to impede the flow of debris and impurities. They collide with media and fall to the base of the chamber where they can be blown down and ejected.

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Z-MAX components

Z-Max Rain Cap & Lock ‘N N Go Base Ba T Tee P P#CWn HW_d 9Wf m_j^ fhej[Yj_l[ [cX[h iYh[[d #CWn HW_d 9Wf m_j^ fhej[Yj_l[ [cX[h ii^_[bZi Y^_cd[o \hec idem" Zh_l_d] hW_d WdZ ^_[bZi Y^_cd[o \hec idem" Zh_l_d] hW_ W Wd_cWb _djhki_edi$ Gk_Ya h[celWb \eh [Wio d_cWb _djhki_edi$ Gk_Ya h[celWb \eh [W YYb[Wd_d] b[Wd_d] P#CWn BeYa ÉD =e 8Wi[ J[[ _dijWbbi _d ^Wb\ P#CWn BeYa ÉD =e 8Wi[ J[[ _dijWbbi _d jj^[ j_c[ e\ ijWdZWhZ j[[i" m_j^ de if[Y_Wb ^[ j_c[ e\ ijWdZWhZ j[[i" m_j^ de if[Y _dijWbbWj_ed jeebi h[gk_h[Z _dijWbbWj_ed jeebi h[gk_h[Z All pr products ro oducts cUL cULus us ttested ested and list listed ed b byy UL tto o UL1777 and UL ULC C S635

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HYDRONIC Commercial condensing boiler Fulton’s Caliber boiler is a condensing, lightweight commercial hydronic boiler with low CO and NOx emissions. Available in 300,000 to 850,000 BTUH sizes, it features a full stainless steel heat exchanger suitable for hydronic heating. The units are capable of a 5:1 turndown.

Pump control stations

fulton.com

Offering a pre-piped primary loop, and options for up to six secondary zone pumps, the PSS Control Station from HPS Controls provides left or right side supply and return. The wall-mounted stations’ circuitry allows each zone to be set to supply either high or low temperature output from a condensing boiler.

www. hpscontrols.com

Hydraulic separators Taco’s Hydro-Sep hydraulic separators are designed to facilitate quick and efficient installation of primary and secondary piping. The units also assist in the removal of unwanted air and dirt particles. They feature all-copper construction and are suitable for use with oxygenated water heating systems.

www. taco-hvac.com

Boiler control and LWCO

Exhaust systems Cleaver-Brooks offers installation-ready exhaust systems designed for use with any manufacturer’s boiler. The systems feature a male-to-female jointing system that eliminates the need for adapters. Joints are laser cut and welded, and stainless steel construction prevents corrosion and staining. The exhaust systems are available in five models suitable for industrial, institutional and commercial applications.

www. cleaverbrooks.com 78

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McDonnell & Miller’s RBT3000 Low Water Cut-Off & Fuel Economizer is designed to maximize fuel efficiency while providing low water cut-off protection for hydronic heating systems. The controls automatically adjust water temperature based on heat load without the need for an outdoor sensor.

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129

The Murelle HE provides domestic hot water on demand and central heating in one compact unit. Wall hung for the ultimate in space efficiency, this fully modulating unit comes complete with built-in circulator, expansion tank and air eliminator and is up to 97% (condensing) efficient.

Known worldwide as “The Intelligent Combi”, the Murelle HE is multi-zone capable, features a solar-ready PCB board and hosts a stainless steel heat exchanger covered by a 10-year warranty. PVC vent pipe approved, this contractor-friendly combi boiler is A.S.M.E and Energy Star certified.

Call us today, or visit us online, for more information.

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DISTRI BUTOR OPPORTU N ITI ES AVAI LABLE!

CASE STUDY

B y Den ise Deveau

BUILDING AT A GLANCE NAME: Palais de justice de Cowansville LOCATION: Cowansville, QC, Canada OWNER: Société Immobilière du Québec (SIQ) EMPLOYEES/OCCUPANTS: 120 GROSS SQUARE FOOTAGE: 20,000 COMPLETED: May 2009 CONTRACTORS: MECHANICAL AND ELECTRICAL: Dessau ARCHITECT: ABCP architecture

JUSTICE PREVAILS IN

Cowansville HVAC PROJECT T

he Palais de justice de Cowansville has been a mainstay in the community since

the 1850s. As with many historical sites in need of renovation, energy efficiency wasn’t exactly a strong point for this still-functioning courthouse.

This put more pressure on the design team at Dessau Inc.’s Longeuil office to find creative ways to develop an energy-efficient heating and cooling system that wouldn’t compromise the integrity of the building. After much research, the decision was made to go with a high-efficiency geothermal heat pump and duct system. One of the goals of the project was to recover as much energy as possible before using the geothermal system. To that end, simulation models were created to study different HVAC scenarios. The models not only helped engineers determine that geothermal energy was both economically and technically feasible, they allowed them to analyze the building’s hourly heating and cooling loads over the course of a year. Simulations further helped designers choose heat recovery systems that helped reduce the building’s needs before tapping into geothermal energy.

Given it was built in the mid 1800s, the Cowansville Courthouse had a low performing building envelope. Not surprisingly, it had no insulation, and until recently, heating was provided by a boiler with hot water radiators. When the Société Immobilière du Québec (SIQ) decided to engage in a major renovation, there was a lot to consider on the HVAC front.

“We decided to recover year-round heat rejection from the telecommunications room,” says Marco Freitas for Dessau who was in charge of mechanical design for the project. “We decided to try to recover the available energy in the building, before tapping into ground source energy. We optimized the building design as much as possible.”

Insulation was a must to avoid the risk of condensation in the stone walls which could lead to stress cracking from ice and deterioration. However, dew point calculations revealed that if the walls were insulated to R-20, there was a risk of condensation within the stone walls. It was decided to insulate them to R-14 instead.

The simulation also confirmed the value of using an enthalpy wheel to recover heat and transfer wasted energy from the exhaust air to incoming fresh air. “This reduces fresh air heating, cooling and humidification loads,” Freitas explains. continued on page 82

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Q: Who has tons and tons of rooftop solutions?

A: Carrier Carrier has a full range of commercial rooftop equipment that can fit any new or replacement need, from base models to the high-efficiency WeatherMaster® products. • Quality Proven design; quality components; long-lasting operation. • Training Analytical and selection tools help make you the expert. • Flexible Solutions A full line of factory-certified options & accessories. • Ease of Installation Designed for direct replacement on existing Carrier curbs dating back to the 1980’s. • Industry-Leading Technology & Innovation Carrier Commercial provides the industry’s broadest range of market leading products. For more information about Carrier commercial rooftop products, contact your local distributor or visit www.commercial.carrier.com.

For more information, please contact your local Commercial Sales Manager: Eastern Canada

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Tel: (905) 405-3232 Tel: (403) 287-4825 Doug.cochrane@carrier.utc.com Bruce.eastcott@carrier.utc.com

CASE STUDY continued from page 80 THE SAVINGS STORY The courthouse’s efficient HVAC design is a winner by all accounts. To date it has reduced energy consumption by 36 per cent (a 220,000 kWh/$30,000 a year savings). In addition to the heat recovery and geothermal efficiencies, energy savings were increased with programmable electronic thermostats. Room temperatures were set back 4°C for cooling or heating during times when the building wasn’t occupied. An automated system also allowed for the divergence of components such as domestic hot water during peak energy demand periods. CO2 levels are monitored and additional fresh air is supplied when needed by raising the fan unit’s speed using a variable frequency drive to improve air quality and reduce energy consumption. While energy-efficient systems can be more costly than traditional HVAC equipment, a $40,000 subsidy from Hydro-Quebec, along with some creative work on the part of the design team to narrow overrun costs to $150,000 compared to a traditional hot water boiler/chiller design, has resulted in a projected payback period of just over three years.

BIG IDEAS Even though geothermal was the right foundation system, there were some unique challenges to overcome. The original plan had not taken into account the cost and space requirements of a geothermal system. “The space and budget restrictions eliminated the possibility of building a new mechanical room,” says Freitas. “Also, we were not allowed to place equipment on the roof. So we had to work with what was available to us.” Other interior challenges presented themselves. For example, suspended ceilings could not be installed in low ceiling areas, which significantly limited work space. “In many of those areas we would normally just installed visible ducts and pipes,” he adds. “However, you can’t do the same with heat pumps.” At first it seemed impossible to fit all the equipment needed into the available

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space and budget, Freitas reports. To address the issue, the team sized the ground loop to fit the building’s cooling capacity, thereby eliminating the need for extra cooling equipment. The closed loop system was made up of 15 boreholes at a drilling depth of 500 feet (152 metres). Each borehole was individually connected to a collector to allow for future expansion. Terminal electrical coils were used instead of a boiler for auxiliary heating to supply additional heat to the coldest areas of the building. “That saved us a lot of money and space. And it provided us with some room to group thermal zones,” Freitas explains. In lower ceiling areas, the team utilized existing spaces, such as the old prison cells or the six-foot-high (1.8 metre) service basement. The fresh air ventilation unit and enthalpy wheel were placed

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behind bars on the last floor of the old prison ward. Duct and piping was also optimized to keep costs and space requirements at a minimum. And, because the old bearing walls were unsteady, the number of holes that could be drilled through them was restricted. Therefore HVAC and structural engineers put their heads together to find creative ways to lay out ducts, piping and heat pumps. Where possible, they used existing holes that were originally dedicated to hot water plumbing. “Working within an historical site was an interesting and challenging project,” says Freitas. “But with some creative thinking we were able to create a system that would save energy and improve efficiency without compromising the integrity of this important historical community landmark.”

UP TO

MOTOR LIFE LONGER LIFE

Milwaukee速

Competitor 1

Competitor 2

UP TO

25% MORE POWER MORE POWER

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10X LONGER

Competitor 1

Competitor 2

BUSINESS MANAGEMENT

HARNESSING THE

B y M ar t y Hilsenteger Marty Hilsenteger, CEO of Singletouch Corporation, was the founder of an industrial electrical contracting firm. He can be reached at mhilsenteger@singletouch.com

POWER OF SOFTWARE ou’re at the job site with your crew and need to record who got there and when. So, you jot down the information on a piece of paper and put it in your pocket or your truck. You’ll input the information into your accounting system when you get back to the office.

Later, you’re inputting the timesheet information into the computer so that you can do payroll and you discover you forgot to mark down when Joe left. Did he work eight hours that day? Or 10? You’ll have to track him down and see if he remembers so you can issue a cheque for the proper amount. You’ll also have to fudge your report to the customer as to how many hours you’ve spent on the project so far. Close enough. Everyone expects that estimates are give or take a few hours, don’t they? Yesterday, you noticed you were getting low on a supply you need on-site, so you write that down on your to-do list. Hours or days later, you’re placing orders for inventory and can’t find the scrap of paper. You’ll quickly remember what it was when your team goes to do an install and can’t because they’re missing the proper materials. It’s time to generate an estimate for a potential job and you’re left guessing about why some expenses on the last job were higher than expected - why didn’t your estimate line up continued on page 86

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FINDING THE MINDSET FOR CHANGE It can be daunting to entertain the idea of shaking up how you do business and how you manage your operations, but keep in mind, while pen and paper recording, and transcribing this data into disparate systems, may have been working well enough, there is duplication of effort, and it is not uncommon to experience delays due to incorrect or incomplete information. When done properly, with a software solution that Job-site information matches the needs of the can be recorded and business, the adoption of a re-recorded as often as five technology platform to times before it reaches the capture data in the field – accounting system to be and route the information processed, inviting errors and instantaneously into backcausing delays. office systems – a company will enjoy greater profitability, faster cash turnover, lower fixed back-office costs and happier customers. This is an immediate, and positive, ROI on the technology investment you make.

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Give your customers a smarter way to control their comfort.

Mitsubishi Electric Mr. Slim – now with RedLINK Technology ™

At Mitsubishi Electric, we believe smarter is better. That’s why our advanced Mr. Slim ducted/ductless systems are the only split systems in Canada powered by RedLINKTM Wireless Technology. Now your customers can control their heating and cooling system from anywhere in the house – wirelessly. They can also maximize their comfort and reduce energy costs thanks to advanced features like dual-set points, simple programmable scheduling and optimal start.

www.mrslim.ca

BUSINESS MANAGEMENT

continued from page 84

with your invoice? More importantly, and most troubling, you’re not sure how to avoid the same trouble with this new estimate. How has the contracting industry let such systemic problems persist for so long? It’s clear that operating construction businesses has inherent challenges, like transient job sites, multiple customers, managing sub-contractors, producing accurate estimates and avoiding paperwork bottlenecks. It all seems so unwieldy and inexact. Whether you’re a mechanical or an electrical contractor, the operational challenges are all the same, and they boil down to the management and reporting of time, inventory and project controls. The good news is that there are technology platforms available that can solve these problems. The right software package can drastically improve operational efficiency, expedite payroll and billing, facilitate accurate estimates and real-time reports (so you can report on productivity throughout the job), accurately estimate percentage complete, and reference precise and accurate data when generating estimates for future work. The goal is to alleviate traditional headaches, like delayed billing due to missing or slow-tobe-filed paperwork, miscalculations due to transcription errors, and unnecessary effort on estimates and job tracking.

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MaxMotion 1HP to 300HP NEMA Premium Efficiency Motors

WHAT TO SEEK IN A

SOLUTION

Once you’ve decided to adopt a technology solution for your company’s reporting needs, it’s time to start assessing exactly what platform will best meet those needs, and why. The following are some general guidelines that can help with the purchasing decision. Information flow for generic accounting software is woefully inappropriate for our industry because information for contractors flows from the field into the office. Most generic accounting packages work the other way around. Thus,

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• W h a t t o s e e k i n a solution • Fear of t e chnology

CONQUERING FEAR OF TECHNOLOGY

For those new to technology who aren’t used to using it either in personal life or as part of business, it’s important to keep the advantages of technology adoption in mind and to stay focused on the many benefits that a business can reap by incorporating technology.

The fact is, contractors who realize that the problems traditionally associated with reporting and billing can be eliminated using the right technology will come out ahead of their competitors and will better weather current challenging economic conditions.

it’s imperative that contractors adopt technology solutions that reflect how things work in our industry. But simply adopting a technology solution with a field-in approach is not sufficient. Many field-data-capture solutions will send raw data in from the field but a contractor’s software package also needs to process this data, and smoothly integrate it into the existing back-office accounting and reporting software to provide for accurate labour and materials management, as well as timely purchasing and invoicing. Software solutions that capture data in the field and instantaneously route it into back-office systems eliminate paperwork headaches and transcription errors, and speed up the process of billing and payroll. They also provide accurate, realtime, actionable information that contractors can use to better manage their crews and assess variation on materials, labor and other variables. Using a software platform that provides such visibility in real time enables contractors to provide specific information to their customers about issues that may have impacted productivity. In some job environments, weather may play a role, cost of materials may change suddenly, labour rates may change, or there may be other dynamic market factors. Understanding exactly what is happening in the field at all times delivers a significant competitive advantage to any contracting company.

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Whether it’s simple automation controls, burner management or lighting integration, Yorkland salutes our Program Contractors for their investment and success in these markets. Find out how to become a Program Contractor; visit us at our CMX-CIPHEX show booth #1025 Accu-Temp Cooling & Heating Systems Ainsworth Electric Air Design Services Airon Ambient Mechanical Applied Systems Technologies Inc. Art Blake Artic Combustion Arvin Air Automated Building Control Integration Bacon Engineering BACsys Controls B.A.S. Controls Black & McDonald Blackhawk Combustioneering BML Multitrade Calderwood Automation Can Burner Boiler Carmichael Engineering Ltd. Carter-Grant Mech Systems

Central BoilerWorks Complete Mechanical Constant Temperature Controls DCL Engineering Dean Mechanical Delta Air Systems DHC Automation & Controls Ltd. Durham Combustion Facio Corporation Ferguson Heating Foster Hamco Heating & Cooling Haywards Mechanical HEPTA Control Systems Hobbs Welding & Boiler Service HVAC Dimensions JLS Combustion Ken Robinson Refrigeration K D Mechanical

M e c h a n i c a l

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McCabe Refrigeration Meclox MITO Group Modern Niagara Mor Control Inc. Naylor Group Northern Air Patrick Sprack Limited Protherm PSI Controls Responsive Multi Tech Roberts OnSite Servoheat S H C Controls Springbank Mechanical Startek Building Solutions Summit Mechanical Ltd. Sutherland Schultz Thomas Lemmon & Sons VCI Controls Inc. Viridian Automation Wilson Controls Xtra Mechanical

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PLUMBING

B y Jaso n B o yd

PUBLIC DRINKING WATER: Selecting the right device for the right space FOUNTAIN OR COOLER? • Is it an indoor or outdoor application? How will the local, seasonal climate impact the equipment? For parks and other outdoor venues, drinking fountains are commonly installed and equipped with freeze resistant valves to ensure year round functionality. • Type of facility? Fitness clubs, for example, will typically utilize a water cooler to offer chilled water to patrons. Additionally, is the facility prone to high traffic or extreme use (i.e. vandalism)? In these cases you may want to consider a heavy duty, stainless steel drinking fountain with fewer mechanical components.

eady access to clean, safe drinking water outside of the home is something that most Canadians take for granted. Whether at work, school or play, every non-residential facility has some type drinking water available. There is a wide range of products available, so how do we select the right device for a particular application.

The average person will interchange the terms water cooler and drinking fountain without really understanding the difference, or why it is best to use one versus the other. In the plumbing world, a water cooler is defined as a device that chills water (to approximately 10°C) and then delivers it to the end user; either through a bubbler, manual or sensor activation. A drinking fountain, on the other hand, simply delivers water at the ambient temperature.

• Ambient water temperature? In Canada we generally have adequately chilled ground water so an additional chiller may not be necessary. • Access to electricity? A water cooler requires refrigeration and electricity, so in areas where this is not possible fountains are the way to go.

FOR WANT OF A SNEEZE GUARD We’ve all been in a school, airport, mall or arena in need of a quick drink of water, only to have the person in front of you cough and sneeze all over the bubbler! No thanks, a dry mouth isn’t so bad after all! As germ transfer and bacteria become an even greater focus in our world, sensor-operated products are becoming the norm in public spaces. Water coolers and drinking fountains are no different; there is currently a wide range hands-free, sensor-operated product that fit the needs of any type of facility. continued on page 90

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PLUMBING

continued from page 88

Additionally, many manufacturers are offering products treated with antimicrobial compounds to assist with the reduction of germ transfer. While sensor-operated products may have higher upfront costs than the manually operated versions, they provide a better overall user experience and in the case of healthcare facilities, sensor-operated products can lower the risk of secondary infections which can ultimately have an enormously negative impact on the facility. When it comes to indoor fountains, manufacturers have come a long way from the old white, porcelain school fountain. Features like sculpted bowls and PVD finish options mean that an architect or designer can add a fountain that complements the rest of the interior space.

STYLE VERSUS FUNCTION Drinking fountains, whether for indoor or outdoor use can provide an architectural flair that will boost the design features on any project. For outdoor fountains, there are a variety of cast concrete or powder coated metal options in multiple colours that can match up to the overall feel of the outdoor space being designed. Functional features like dual height bowls and even pet bowls make the outdoor fountain suitable for any application.

Designer features donâ&#x20AC;&#x2122;t mean making any sacrifice to serviceability however. Common features on todayâ&#x20AC;&#x2122;s drinking fountains are low-profile designs with a trap located outside of the wall. This eliminates the need for an access panel and allows maintenance staff easy access. Additional features may include a fully-serviceable cartridge located inside the push button, making flow adjustments very simple.

PVC Flame & Smoke Rated Specialties For Noncombustible Construction With the increasing use of PVC systems for high rise residential, commercial and institutional applications, Canplas FR-PRO now allows the specification of the gravity drainage system all the way to the fixture or termination. Canplas FR-PRO has inherent flame and smoke performance engineered into every fitting. As such, the drainage system can now be completed in PVC using standard solvent weld installation practice. In addition there are fewer material transitions plus all the established benefits of using PVC as a cost effective replacement for traditional materials such as cast iron and tubular brass. The Canplas FR-PRO range is fully compatible with existing 25-50 PVC products and covers applications from roof and floor drains, to bath waste & overflow kits and urinal flanges.

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TASTE, ODOUR, CLARITY

THE ENVIRONMENTAL IMPACT

In Canada, access to safe drinking water is a basic right, and allows us to drink the water that comes from the tap without risk of harm. But this right does not go so far as to require that the water be aesthetically pleasing, in terms of taste, odour or clarity. In order to ensure the clear, tasteless, and odourless (CTO) requirement that most people prefer, it may be necessary to look at point-of-use (POU) filtration. There are a number of options for POU filtration to eliminate CTO issues, but the least expensive and most common method is the use of carbon as the filtration medium. Carbon-based filtration accomplishes the following: • Removes chlorine; • Improves overall taste; and • Remove unpleasant odours. Carbon filtering uses activated carbon to remove contaminants and impurities. This is accomplished through a process called adsorption. Adsorption, not to be confused with absorption, is the accumulation of atoms or molecules on the surface of a material. This process creates a film of the adsorbate on the adsorbent's surface. This type of filtration lasts a long time and offers a very high level of protection from the elements that make tap water unpleasant to drink. When exhausted, it is perfectly safe and acceptable to dispose of carbon filtration media (cartridges) in normal landfills.

The “ban the bottle” movement has taken hold in many municipalities and educational institutions across the country, but remember that easy alternatives must be available to support the movement away from the bottle. Sensor-operated filling stations are not the only option, most manufacturers provide glass filler options for both water coolers and drinking fountains, all to encourage the use of personal, refillable containers. A separate, manually activated spout located on the deck of the fountain or cooler provides dual access for use to either drink from the bubbler or fill up at the spout.

Jason Boyd is the LEED-accredited marketing manager for Dobbin Sales. He can be reached at jboyd@dobbinsales.com.

Master Distributors of “Time-Tested” Quality Products

Delany Since 1879

Products

Vision Parts & Accessories 1-866-847-4665 www.visionstore.ca CIPHEX Toronto, booth #819

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PLUMBING Saniflo’s Saniaccess 3 is a double-panel macerating toilet that features service panels on either side of the unit. One panel allows access to the electrical components and the macerator’s level sensor mechanism, while the other leads to the basket area around the blades for removal of foreign objects. Internal components can be serviced and replaced without disconnecting the entire system.

Dahl-ECO lead-free valves are constructed of patented EcoBrass and feature a nonrising stem and quarter-turn shut-off. The ball valves use inert PTFE (Teflon) seals for chemical resistance and low-friction operation.

www. dahlvalve.com

www. saniflo.ca

Gravity Series 9000 toilets are a twopiece, tank-type gravity toilet line from Sloan that are available in single- and dual-flush models. The product line includes a 1.6/1.1 gpf dual-flush toilet with a flush button on top of the tank and two single-flush models: a 1.28 gpf single-flush toilet and a 1.6 gpf toilet with the option of a left or right hand trip lever.

www. sloanvalve.com

Flowmax Technologies’ condensing wall hung water heater provides on-demand DHW as well as space heating via radiators, fan coils or in-floor heating. The unit is available in three capacities, ranging from 85,000 to 174,000 BTUH, and comes with a corrosion-resistant stainless heat exchanger, built-in expansion tank and a circulating pump.

BRAE, a Watts Water Technologies company, offers configurable Rainwater Harvesting Systems for commercial, institutional and residential applications. Designed to reduce water consumption by up to 65 per cent, commercial systems offer storage capacities of 200 to over 2 million gallons. Above and below ground residential systems store between 225 and 3,000 gallons of rainwater.

www. flowmaxtechnologies.com

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with Roger Grochmal

Quality time on the show circuit I normally only have 3 or 4 hours available to me when I manage to spring myself free to attend a trade show. Any advice on how to make the best use of that time? What do you look for when you are going through the aisles? And is there much benefit from planning to attend for more than one day? Jason N., Ottawa, Ont. Roger Grochmal is the president of AtlasCare in Oakville, Ont. To submit a question about your company, business practices, or the industry in general, send an e-mail to Mechanical Business magazine’s editor, Adam Freill, adam.freill@ mechanicalbusiness.com.

A three-part plan There are three equally important parts to a trade show: people, technology and education.

PEOPLE There is a lot of movement in our industry, and trade shows are a great opportunity to find out who is representing which company. In an age where most of our conversations take place through email and texting, face time is incredibly valuable. People like to do business with people they know and trust, and so getting out there and doing a bit of networking at trade shows can go a long way. The first day of any trade show is generally very busy and sometimes it can be hard to get some face time with people you would really like to meet. I find that the second and third days are often the best. This is particularly important if you only have a few hours to spend.

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rade shows are a very important part of I might be interested in seeing. I usually make a business, especially in a business like ours list and try to get an exhibitor floor plan in that is driven by technology. Change is advance to make the best use of my time – and happening so rapidly that we need to do whatto ensure that I can get to everyone I’m interestever we can to be knowledgeable about our ed in seeing. industry and stay ahead of If you own a business, encourthe curve. Trade shows are I make a point of dropping in to age your staff to attend trade a great way to do just that. see the booths of the suppliers I shows. Suppliers may even be currently do business with. It is not Sales people that call on able to provide free passes for unusual to find senior executives you only keep you up-tothis purpose. Your team will who might be willing to divulge a date on what they think often find ideas in places you little bit about what’s coming down you are likely to buy, or wouldn’t think to look. They the pipeline. that they want you to buy. bring a different perspective

Trade magazines contain lots of good information and ideas. But nothing beats having the opportunity to go and kick the tires on a trade show floor. I make a point of going to at least one trade show every year, either in Canada or the United States. I regularly scan trade magazines for things

to a show and if you “divide and conquer” they can also help maximize the time you have to spend. This will be a busy year for trade shows, so make the best of it and get ahead of your competition. See you at CMX!

TECHNOLOGY Besides spending time at select booths, I also walk the entire show to get a sense of what is popular and what is not. I was at a home show a couple years ago and it seemed that every second booth had someone talking about solar energy. Take a tour of the entire show to see what up-and-coming technologies we’re going to see coming at us from multiple directions. I recently attended the AHR Expo in Chicago and there was a solid Canadian contingent there. Every booth seemed to have controls and/or a web-driven control strategy tied into smart phones. The future is here.

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EDUCATION Lastly, I check out the seminars to see if there is anything of interest to me. There are often some very good speakers presenting on a range of topics. Often you can get a chance to talk to the speakers and maybe even share a refreshment while doing it.

PUMPS

B y R o d n ey D. M . B r an d o n

CHOOSING

MOTOR SPEED CONTROL

DESIGNER’S NOTEPAD For new VFD motor installations, always choose “inverter duty” or “inverter ready” motors.

CHOOSING A CONTROL Armed up with the brief introduction to VFD technology (see sidebar: How a VFD works), here’s what to consider when choosing a motor speed controller. Always consult the motor and VFD manufacturer for compatibility issues, and save time by having the answers to these eight questions ready. 1. NEW OR EXISTING INSTALLATION? For new installations, we are free to choose pretty much whatever we want. However, for existing installations, our choices will become more limited, based on what we have to work with. For example, if we have an existing pump with three-phase “Inverter Rated” motor, we probably won’t replace the entire pump. It is likely easier to just choose a compatible VFD. 2. AC INDUCTION MOTOR OR ECM? Traditional AC induction motors range from fractional to hundreds of horsepower, whereas the electronically commutated (ECM) motors that are gaining traction in North America range up to two horsepower. The advantage of the ECM motor with integral drive is that the drive selection and

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integration is done for you. The drawback, however, is that for larger pumps the initial cost is significantly more than for a traditional pump with discrete VFD. Additionally, when either the drive, motor, or hydraulic portion of the pump fails, usually the entire unit must be replaced. Ideally, for all but the smallest of disposable pumps, the drive should be easily replaceable in the field for servicing. 3. SINGLE-PHASE OR THREE-PHASE AC INDUCTION MOTOR? VFDs are generally designed for three-phase motors, and can easily handle a 2:1 and sometimes even a 3:1 speed turn down. (Remember that in our last article we learned that a 50 per cent speed reduction resulted in 87 per cent reduction in power

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consumption.) There are some speed controllers available for single-phase motors, but generally these cause the motor torque to fall off abruptly and therefore the range of speed reduction may be limited. (Expect to see improvements in this area in the near future.) 4. IS THREE-PHASE POWER READILY AVAILABLE? Some VFDs are capable of accepting a single phase power supply, and invert to threephase power for the motor connection. For an existing installation, where the single-phase motor (less than one horsepower) is going to be replaced with a three-phase motor anyway, using a phase converting VFD may be less costly than running three-phase power to the location.

• C h o o s i n g a c o n t r o l • C h eck fo r co r r ect io n

HOW A VFD WORKS The fixed speed of an AC motor is dictated by the frequency of the supply voltage, the number of poles in the motor, and the percent slip (typically around three per cent) caused by the application of the load. AC Induction Motor Synchronous Speed (Excluding Slip) # of Poles

60 Hz

3600

1800

1200

900

50 Hz

3000

1500

1000

750

The frequency of the distribution electrical supply is fixed (60 Hz in North America or 50 Hz in some overseas countries) and must be maintained within a fairly tight tolerance (in part, so as not to change the speed of all fixed speed motors on the grid). Therefore, it is necessary to come up with a way to change the supplied frequency to the motor, isolated from the distribution supply. To achieve this, the VFD converts the AC supply power to DC and then chops the DC power back into an AC signal of required frequency and voltage, typically using Pulse Width Modulation (PWM).

CHECK FOR CORRECTION Remember to check for existing power factor correction in larger facilities. When retrofitting a site having fixed-speed induction motors with VFDs, some capacitor banks may need to be disabled. Some VFDs can skip the mechanical resonant frequency of the motor, which could otherwise cause excessive vibration, noise and damage.

VFD supplied power can cause standard OEM motors to run hotter which, in some cases, can cause the winding insulation to break down and the motor to fail prematurely. Ensure the motor insulation is up to the job before retrofitting a VFD to an existing fixed speed motor.

Interestingly, this also isolates the inductive load of the motor windings from the supply – in fact, the VFD may present a capacitive load to the supply. This is the opposite to what happens with a fixed-speed motor. For this reason, many VFDs include built-in power factor correction or compensation.

“Inverter rated” motors are compliant with standard NEMA MG1 Part 31, to help withstand the voltage spikes that can be generated by a VFD.

5. WHAT IS THE REQUIRED MOTOR VOLTAGE?

VFD non-sinusoidal voltage output, and you could encounter some significant problems.

IP-66 VFD enclosure for outdoor mounting locations.

Most VFDs provide line-to-line voltage and must be ordered to suit the required line voltage of the motor. Smaller VFDs are typically limited to 120 / 240Vac.

7. WHAT ARE THE MOUNTING REQUIREMENTS?

8. HOW IS THE VFD TO BE CONTROLLED?

6. WHAT IS THE MOTOR RATING? Take a close look at the motor nameplate for the FLA (full load amperage) and check the pump curve for the power (hp) needed to run at the maximum operating point (head and flow). Some motors have a service factor that can run as high as 1.75. This means that the motor can be run at 75 per cent higher than the rated horsepower. However, in doing so, the motor will run hotter and will likely require more frequent servicing. Add to this the increased motor heating caused by the

In general, you want the VFD mounted as closely as possible to the motor, to minimize the cable run. Some VFDs provide integral line reactors, however, additional harmonic filtering may be required. For longer power cable runs between the VFD and motor, pay close attention to the cable and motor input impedance, as a poor match can result in very high (damaging) voltage spikes to the motor. Some manufacturers supply pumps with the VFD mounted right on the motor. Alternatively, you may wish a DIN rail VFD enclosure for mounting in a panel, or even an

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VFDs can control the motor speed based on a manually-set fixed speed (either via keypad or potentiometer), an analogue input (0/210Vdc or 0/4-20 mA) from a sensor or separate controller, or by digital communications from a BAS (Building Automation System), or any combination thereof. Also consider any special I/O requirements such as for a Hand/Off/Auto switch, or a “run enable” discrete input. Some VFDs provide for sensorless motor speed control based on the motor current and rpm versus load profile mapping. (How to control the VFD will be the subject of future articles.)

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HVAC/R

B y L en C icer o

ELECTRICAL SAFETY ON THE JOB ecently, there has been an increased awareness of the dangers associated with working on electrical systems. This is due to serious injuries that have occurred in the Canadian workplace involving both electrical shock (direct contact) and arc flash events.

The Canadian Standards Association (CSA) has developed a standard designated as Z462. This standard’s title Workplace Electrical Safety is a comprehensive best practice document that specifies requirements unique to the hazards associated when working with electrical energy. Eventually, provincial, territorial and federal governments may decide to enforce Z462 in regulations, but there’s no reason to wait until it is the law of the land.

CALL ON THE

EXPERTS

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If you are working on electrical equipment operating at 50 volts and higher, you should take every precaution to protect your company’s most valuable assets. Remember, it is important to understand that electrical safety encompasses protection against shock, flash and blast. These hazards have their own requirements for protection. Careful attention should be paid when selecting PPE for each of these hazards to ensure they integrate properly and offer the worker the maximum protection available.

HVAC/R safety programs The primary focus of an electrical safety program, especially for those in the HVAC/R trades, should be the establishment of an electrically safe work condition, meaning that equipment is isolated, locked out and verified that it cannot be re-energized while work is being performed. Creating an electrically safe work condition is the first line of defense against all electrical hazards.

The Z462 standard does not constitute a comprehensive and effective electrical safety program on its own. The most effective design and implementation of an electrical safety program can only be achieved through a joint effort involving electrical subject matter experts and safety professionals.

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If you have employees working on electrical equipment, these employees are potentially at risk for serious injuries.

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Sheet Metal Venting OEM & Custom Manufacturing Solutions

Celebrating 40 years as a leading manufacturer of sheet metal and venting products. This year marks a significant milestone for Don Park, celebrating 40 years of manufacturing sheet metal and venting products for the residential and commercial HVAC market. With a renewed focus in service and product development, we will continue to introduce specialized sheet metal solutions to meet our customersâ&#x20AC;&#x2122; needs today and tomorrow.

www.donpark.com

HVAC/R

continued from page 100

USE THE RIGHT PPE To conduct a shock hazard analysis it is necessary to know the voltage to which employees will be exposed and the shock boundary requirements for both qualified and unqualified employees. Specific personal protective equipment is necessary to minimize the possibility of electric shock.

Arc flash hazard analysis includes both arc flash and arc blast hazards The goal is to determine the arc flash protection boundary and the personal protective equipment that employees within the arc flash protection boundary shall use.

Both the shock hazard analysis and the arc flash hazard analysis will identify the appropriate personal protective equipment (PPE) to be worn whenever energized electrical work must be performed.

Two methods can be used. The first is to conduct an incident energy analysis involving engineering calculations and physical inspection of the electrical system. This determines the incident energy exposure of the worker in cal/cm2.

Typical types of protection from an arc flash hazard include arc rated (AR) coveralls or shirt and pant combinations, as well as hard hats and face shields. All of these items are given an arc rating which must be used to ensure the PPE is greater than the potential hazard the worker may be exposed to.

The second method uses CSA Z462 Hazard/Risk Category Classifications. This is also known as the table method. Use of this method is only permitted when the available fault current and clearing time of circuit protection devices are known.

Insulating rubber gloves and leather protectors are required to be worn when working on exposed energized equipment at 50 volts or more. Other items, such as insulating rubber insulating blankets, insulated hand tools, all help to reduce the chance of shock or electrocution.

For both these methods, intimate knowledge of the circuit protection devices (breakers and fuses) is required, and these devices should be maintained to the manufacturerâ&#x20AC;&#x2122;s instructions or industry standards.

Workers exposed to electrical hazards need to be trained in the release of victims from contact with exposed energized conductors. An insulated rescue hook should be available where appropriate.

continued on page 104

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Distributed by:

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1-800-430-6754

HVAC/R

continued from page 102

TOOL TIPS

Hotter than the

SUN

hen it comes to working in sheet metal, having a good set of snips is a must, but when you are dealing with a lot of straight cuts, or curves that are not too tight, it is nice to speed up the job and save some of the physical effort by turning to a good quality electric shear.

W Photos: NASA

Simply put, an electric arc is a short circuit through air. When insulation or isolation between conductors is breached, or can no longer withstand the applied voltage, the air between the conductors becomes ionized. Ionized air will conduct electricity and an arcing fault occurs between those conductors. An electric arc is one of the hottest things known to man. Temperatures at the arc terminals can reach 20,000°C, or more – that’s several times the temperature of the surface of the sun.

Powering up duct cuts

DE-ENERGIZE & LOCK IT OUT In the hierarchy of safety, personal protective equipment (PPE) is always considered to be the last line of defence. It is always preferable to eliminate the hazard than to accept the risk and use PPE to mitigate the hazard. In terms of electricity, to eliminate the hazard would mean to isolate the equipment to be worked on from all sources of power. It is not enough to simply flip the power switch. Tagging and locking out the equipment while the work is being done might be a pain, but it could save a life.

ProNOTES

These tools come in a wide • When looking for an electric shear, variety of power a unit with a swivel head can help and cut capacity for cuts that are in awkward combinations, so positions. make sure the • When replacing the blades on a model you are shear, do so in complete sets. using is rated for the gauge of material that you are cutting. Do not exceed the recommended capacities of the tool. When cutting, hold the tool so that the blades are in firm contact with the material for the fastest cutting. Apply even pressure. Too much pressure will tend to jam the tool or cause a rough cut. And pay attention to your cutting angle to ensure that you are producing a clean, efficient cut. The material clearance is important. Go with the manufacturer’s recommended clearance, but as a rule of thumb, using 20 per cent of the thickness of the material will normally work. The sharpness of the cutters is also important. Sharp cutters minimize stalling. Do not use dull or damaged cutters, or accessories not intended for your model of shear. Do not force the shear through the work. If the shear does not cut correctly, recheck for proper blade clearances and dull blades.

Len Cicero is the communications chairperson and an executive member of the CSAS Z462 Technical Committee. He can be reached at len@arcflash.ca.

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Sponsored by Milwaukee Electric Tool – a proud partner with Mechanical Business. Look for video tips, tools and reviews at www.milwaukeetool.com. Be sure to visit mechanicalbusiness.com for your chance to win valuable Milwaukee products and merchandise!

HVAC/R Products P Universal 12" touchscreen thermostat The 1F95-1291 Emerson Big Blue 12" humidity touchscreen programmable thermostat from White Rodgers features a 12 square inch blue touchscreen display. It offers a choice of seven-day, 5/1/1 day programmable or non-programmable operation for humidification and dehumidification control. It has a setpoint temperature range of 45° to 99°F (7° to 32°C).

www. white-rodgers.com

The Field Controls HRV line is designed to replace stale air eight times a day. A balanced system, the unit exchanges identical amounts of stale air for fresh, and transfers heat or cool to incoming air. Three models are available, with airflow ranges from 60 to 207 cfm, and efficiencies up to 88 per cent.

www. fieldcontrols.com

Runtal offers baseboard-style electric panel radiators. Combining high outputs and low surface temperatures, the electric baseboard panels are available in three- to 10-foot lengths, in increments of one foot in both 208 and 240 volt configurations. They are offered in more than 100 colours.

www. runtalnorthamerica.com

Honeywell’s Prestige IAQ is a complete multistage system and IAQ control that installs with two wires. The two-piece design includes the thermostat and an equipment interface module. These communicate with each other using the company’s RedLINK wireless technology. Contractors can program the control to remind homeowners about maintenance schedules, and automated messages direct homeowners to a contractor contact screen.

The Luxaire LX Series THJF 14.5 SEER, single phase heat pump from Johnson Controls features a heating season performance factor (HSPF) of 9.0 and a SEER of 14.5. A demand defrost system cycles the unit into defrost mode only when needed. The unit uses R-410A and features a solid core filter drier and high- and low-pressure relief valves. It is available in seven sizes with capacities ranging from 1.5 to 5 tons.

www. luxaire.com

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A REFRESHINGLY NEW APPROACH

Only LG Electronics can offer a complete line of HVAC solutions for your commercial and residential air conditioning and heating requirements. AHRI certified, highly efficient, quiet and compact designs, LG’s HVAC products will not only fit your personal needs but your architectural space as well. Life’s Good when your HVAC provider is committed on quality but flexible in design.

For more information, please call 1.866.543.8324 or visit LG.com

UNIVERSAL DESIGN

B y Gar r y S co t t

ACCESSIBILITY for all

Garry Scott is the vice-president of wholesale marketing with Moen Canada. He can be reached at garry.scott@moen.com.

PRINCIPLES OF ACCESSIBLE DESIGN When beginning a project, it is important to keep seven key principles in mind. These were developed by the Center for Universal Design to assist manufacturers, builders and consumers in keeping accessibility and practicality top of mind.

nsuring that a public space can be used by everyone is the underlying goal of universal design. This concept is challenging designers, architects and engineers to rethink the fundamentals while considering how an environment can be designed or adapted to accommodate people’s changing needs, while incorporating new aesthetics that aren’t prohibitively expensive or appear institutional.

Adopting universal design is becoming the rule in today’s construction industry – not the exception. Make sure your commercial and residential designs offer features that make the space adaptable for all consumers, regardless of age and ability.

1 2 3 4

Equitable use - The design is useful and marketable to people with diverse abilities.

5 6 7

Tolerance for error – The design minimizes hazards, accidents or unintended actions.

Flexibility in use – It accommodates a wide range of preferences and abilities. Simple and intuitive – The design is easy-to-understand, regardless of user’s experience, knowledge or skills. Perceptible information – Necessary information is communicated effectively to the user, regardless of sensory limitations.

Low physical effort – It can be used with minimal effort. Size and space for approach and use – Regardless of user’s stature and mobility, the design is appropriate for approach, reach, manipulation and use.

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FOR USE IN: Industrial Commercial Institutional Residential

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â&#x20AC;˘ I n c o r p o r a t i n g the principles

INCORPORATING THE PRINCIPLES The principles of universal design help ensure the design for each space is usable and accessible. For companies and builders interested in implementing universal design principles, but concerned about cost implications, it is important to note that small changes can make a big difference. A great place to start an accessibility overhaul is in the place with the most danger zones â&#x20AC;&#x201C; and likely the most room for improvement â&#x20AC;&#x201C; the lavatory. To ensure a space can accommodate users of all ability levels, mount bathroom sinks no higher than 34 inches above the floor, with knee clearance that is 27 inches high, 30 inches wide and 19 inches deep. Clear floor space and insulated pipes are a must. By incorporating these products in the initial design, a business can avoid the high costs associated with renovating or reconfiguring the space to be able to install specialized units that ensure the lavatory can be easily accessed and used by all, regardless of mobility or physical challenges. Commercial products that address a universal audience, like extended-reach faucets or hands-free sensor-operated flush valves and faucets, are offered in the commercial products market to affordably cater to the needs of consumers.

Water heaters built by Canadians for Canadians! M e c h a n i c a l

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GI-AD095En-0212

And it is a good idea to look for products that offer the additional user protection that thermostatic mixing valves provide. These will help prevent scalding and shock during hand washing. That way water can still be stored at temperatures high enough to kill bacteria, while tempered, safe water is delivered at the fixture.

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PLUMBING Designed for use in high rises and plenums, System XFR from Ipex is a thermoplastic DWV pipe option. Constructed of corrosion-resistant PVC, the pipe meets all fire-resistance and smoke development codes for non-combustible buildings, and its fire-retardant properties eliminate flame spread and reduce the volume of smoke generated. It is available in 11/2” to 24” sizes.

The Hot-Shot 400 pipe thawing machine from General Pipe Cleaners is designed to thaw pipes quickly without the need to tear up floors, break through walls or dig around pipes in frozen ground. The 30 lb., 400 amp unit has a dual level output and can clear frozen lines up to 175’ in length and 1-1/2” in diameter. The machine can also operate at 320 amps for use with a 15 amp breaker.

www. ipexinc.com

www. drainbrain.com

The Linear Drain, available from OS&B, offers a choice of six drain lengths ranging from 24” to 60” and four brushed stainless steel strainer styles. It is designed to accommodate larger tiles, offering greater design flexibility. The unit features an internal, vertical pre-strainer, and has a membrane clamping mechanism to ensure a watertight installation. The one-piece PVC or ABS construction has no manufactured seams.

www. osb.ca

Rheem’s Spiderfire line of condensing commercial water heaters provide thermal efficiencies of up to 95 per cent and are available in six inputs ranging in size from 130,000 to 350,000 BTUH. The units are designed to meet the needs of larger commercial applications, delivering up to 460 gph at a 100˚F rise. Operating on either natural gas or LP, the units come equipped with a 100 gallon storage tank and can be installed as single-pipe powervented or two-pipe power direct-vented.

Blanco’s Arcon series of stainless steel kitchen sinks have a minimalist design, and are handcrafted in Germany. The sinks feature geometric shapes with a satin-brushed finish. Available styles include two-bowl, 1-3/4-bowl, single-bowl and bar sink models.

www. blancocanada.com

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PLUMBING Fernco’s wax-free toilet seal is available in three sizes to accommodate plastic, copper or cast-iron drain pipes, as well as floormounted and back outlet toilets. Constructed of flexible PVC, the seal can be used with in-floor radiant heat systems and is impervious to mould and mildew. It is designed to seal on floors raised above the flange by up to 3/4” without the need for flange risers or stacked wax rings. A wax-free urinal seal for two-inch drain pipe is also available.

www. fernco.com Delta’s Linden kitchen faucet features a pull-out, water-saving wand that offers multiple settings. It is a single-handed, deck-mount model that accommodates one- or three-hole installations. The wand flows at 1.5 gpm at 60 psi and has a toggle button for setting the stream to low, high or spray.

www. deltafaucet.com

Aquatherm Lilac pipe is designed exclusively for such applications as toilet/drain water, rainwater collection, laudry/cleaning, irrigation and similar applications using recycled or reclaimed water. It is made of durable, corrosion-resistant polypropylene material that is fully recyclable. The pipe is installed using a heat fusion connection and is available in dimensions ranging from 3/8” to 10”.

www. aquathermpipe.com

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HVAC B y E r i c Riml Eric Riml is a certified hydronic designer working in Calgary, Alta. He can be reached at feedback@hotwaterheating.info.

PROPYLENE VENTING:

ARE YOU USING IT? efore you flip the page, no, I don't own stock in the product. But if you haven't been exposed to polypropylene (PP) venting for your boiler or furnace installations, you might want to look into it. All indications are that this will be a growing option as we move forward.

PP venting is starting to become available in North America. It's been used in Europe for more than 20 years, has a higher temperature rating than CPVC, and has finally passed all the certification required to be sold in Canada. Polypropylene venting does not use glue. The systems use press-fit gaskets lubricated with water or a water-based lubricant. The venting can be disassembled and modified after it has been installed, and thereâ&#x20AC;&#x2122;s no wait time necessary between vent assembly and boiler commissioning as there is no glue to cure. Since the systems use gasket-style fittings that allow for expansion, there is less noise associated with the vent run as the heating appliance cycles on and off. The gasket connection also means that telescoping fittings can be made. Flexible vent is available for vertical runs, and concentric PP vent is also available.

Polypropylene is non-toxic, even when burned, and can be readily recycled.

The lightweight material comes in shorter lengths than PVC or CPVC, but that means that it will fit into smaller service vehicles.

A TIGHT FIT I've handled PP venting myself, and despite some initial concerns about the gaskets, I came to realize just how well sealed the joints become. The demonstration sample that I had a chance to test out became quite snug when we tried to pull it apart.

Okay, okay â&#x20AC;&#x201C; it's great stuff. But new things always have problems! What are they? Well, first of all, PP venting requires both supports and locking bands, partially because the venting is more lightweight, and partially because North American codes require it. With shorter pieces of pipe, you end up with more joints, which means even more supports. continued on page 114

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33 x 33 x 2

EQUIPMENT PAD

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HVAC

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Most brands require you to support horizontal pipe every pipe length, or about every six feet, and vertical pipe every 10 feet or so. Furthermore, you also need locking bands at each joint.

WATCH THE SLOPE Condensing appliances generate one gallon of condensate per hour per 100,000 BTUs. A pitched system ensures that condensate does not build up inside the vent system. Pooled condensate can create back pressure, which can cause the heating appliance to shut down. Polypropylene does require a greater slope than other vent systems, but that is because it is a gasketed system. The additional slope ensures that acidic condensates do not come in contact with the gasket materials.

While PP venting is comparable in price to CPVC 636, once you add in the extra pieces it can start getting a little more expensive. In my experience in wholesale, the PP pipe itself is cheaper but the fittings, together with locking bands and supports, come to slightly more.

These prices can vary by region, but look into the â&#x20AC;&#x153;package priceâ&#x20AC;? before you decide what your costs are â&#x20AC;&#x201C; you might be used to CPVC, where the fittings are inexpensive, and where AIM FOR FEWER CUTS you mainly have to worry about your straight vent Components should be selected to minimize length to work up a price. cutting. Where cutting is necessary, pipe Consider all the fittings you sections can be cut to length at the male will need when you're end of the pipe. Cuts should be made at quoting a job using PP pipe right angles to the pipe, but the pipe can or you might hurt your be beveled for insertion into the adjoining pocketbook later. socket to help with installation. Elbows and other pre-formed components must not be cut. As of now, all brands of PP

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If you have been buying Brand A, and then you switch boiler manufacturers, you might be forced to use Brand B. This incompatibility isn't very convenient if youâ&#x20AC;&#x2122;ve been stocking Brand A. While it might work itself out over time as boiler manufacturers certify for every brand of PP venting that's available, it's something to be mindful of, for now.

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venting aren't universally approved by every boiler manufacturer. And polypropylene venting isn't as standard as PVC, so vent materials from different brands of PP pipe cannot be interchanged. These differences also mean that a manufacturer must certify their boiler, furnace or water heater with each manufacturer of PP, meaning that a contractor can't just â&#x20AC;&#x153;vent with PPâ&#x20AC;? unless they look up whether the boiler manufacturer approves that type of PP.

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Polypropylene venting is not new technology, but there have been some adjustments made to use it in North America. As long as you check for compatibility between appliance and venting, it might be worth looking into what PP venting has to offer the HVAC and plumbing marketplace.

• Wa t c h t h e s lo p e • A im fo r fewer cu t s HANDLING HELPER Polypropylene components should be stored in a clean, dry environment in their original packaging. Non-UV stabilized plastic components need to be protected from prolonged exposure to UV light.

EFFECTIVE VERSUS ACTUAL

POLYPROPYLENE Vent Pipe PROS

CONS

• Press-fit gasket connection system. • ULC-S636 approved to 230°F – higher than PVC or CPVC. • Lightweight material.

• More supports required. • More expensive than PVC. • Requires approval for each model of fuel-burning appliance.

When working with polypropylene vent pipe, there is a difference between the effective length and actual length of each piece of pipe. Because the pipe couples inside the next piece of pipe, you don't get to use the full actual length of each piece. It is important to remember this when quoting and planning purchases of PP venting.

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M e c h a n i c a l

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HVAC/R Products P

The Vicon HVAC 510 plasma cutting system features advanced electronics allowing for traversing speeds up to 2,000 inches-per-minute. The system’s software is designed to integrate with most CAD/CAM software packages. The Smart Si thermostat from ecobee is Wi-Fi enabled and offers remote connectivity via computer, smart phone or tablet. It features a high-resolution colour display, an intuitive user interface and live weather. Automatic alerts and reminders notify users when HVAC equipment is due for service, if there is a malfunction, or when it’s time to change the filter.

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Fujitsu’s Halcyon HFI Hybrid Flex Inverter System is a cross between variant refrigerant flow and multi-zone technology. Designed for residential and light commercial applications, the four-ton, 15.5 SEER unit can connect to wall-mount, cassette and concealed ceiling units ranging in size from 7,000 to 24,000 BTUH, allowing for up to eight separate zones.

www. fujitsugeneral.com

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HVAC/R Products P

The PCDM from NRG Equipment is a 32” x 18.75” replacement packaged thermal air conditioner (PTAC). Part of the company’s Perfect Comfort Brand range, the unit includes an intermittent fan and seal strip kit as integrated features. It features a three-speed fan, universal heater power cord and optional mechanical, remote or digital controls. The unit uses R410a refrigerant and is available in two models offering up to 12,0000 BTUH of cooling capacity and 13,648 BTUH of electric heat.

www. perfectcomfort.ca

Modine’s Atherion commercial packaged ventilation system is available in sizes from 15 to 30 tons for dehumidification and ventilation needs. A high-efficiency gas heating option is available. The integrated control system offers interoperability with all popular network communication protocols. The optional energy recovery module is designed to use waste energy from the building to temper the incoming load while delivering 100 per cent outside air.

www. modinehvac.com

The MultiCam V-Series Plasma uses hypertherm plasma cutting torch technology. The machine uses electricity to cut through mild steel, stainless steel, aluminum and brass. It features a four-axis motion control system, comes with a handheld operator interface, and is available in four models with working areas ranging in size from 50” x 50” to 80” x 120”.

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Automation Solutions for HVAC Systems

CO2 Sensors Relays

Variable Frequency Drives Energy Meters and Software

Scroll Compressor Soft Starts

Timers

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Over 40% of energy in most facilities are consumed by HVAC systems. Please contact CARLO GAVAZZI today to see how it’s possible to reduce this energy consumption by up to 30% with our sensing, switching and control products.

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Andrew Clark is the national marketing manager at Watts Water Technologies (Canada) Inc. He can be reached at andrew.clark@watts.com.

PLUMBING B y Andre w C l a r k

TEMPERING VALVES:

A NECESSITY FOR ANY SYSTEM

n the name of safer temperatures at the tap and shower, there’s been a push to reduce domestic water temperatures from previously-adopted standards. Though lower water temperatures can help to decrease scald risks, changes to storage and delivery temperatures can lead to other problems, ranging from decreased energy efficiency to Legionella bacteria exposure.

THE THREAT OF SCALDS In just six seconds, 60°C (140°F) water can turn healthy skin into excruciating, third-degree burns. For infants and the elderly, escaping exposure isn’t as simple as quickly jumping out of the shower or turning off the faucet. Even in perfect health, the skin trauma that scald induces can send anyone into a seizure, and with prolonged exposure an increased likelihood of serious or lethal consequences. The severity of a scald incident depends on two factors, water temperature and duration of exposure. Burns from 1st to 4th degree are entirely possible, resulting in injuries ranging from that resembling sunburn, to catastrophes that literally cook flesh. Obviously, serious legal implications exist. At single-family residences, those implicated may be the plumbing or mechanical contractor and the water heater manufacturer. For a commercial installation, the building owner, maintenance department and plumbing engineer may be pulled into the fray. 118

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Scalding is not simply a matter of temperature only. Third degree burns can occur in one second at 70°C, or in 30 seconds at 55°C. The numbers vary depending on a variety of factors, including the area of exposure and age of the victim. Obviously, any water heating device set to produce water above 49°C presents an immediate scald threat, but other factors contribute to the danger. Regardless of whether or not set at a safe temperature, inaccuracies or defects in a thermostat could cause water to be stored at a higher temperature, and even at a safe storage temperature, the phenomenon of layering or stacking can cause temporarily unsafe water delivery temperatures in an unprotected system. Layering is a condition where – because of laminar flow – the hottest water rises to the top of a storage tank after a water draw is completed. The next draw can temporarily produce water at a higher than designed temperature. continued on page 120

PLUMBING continued from page 118

Simplicity is not the answer The simplest solution is almost never the best option to solving a problem, and assisting in scald prevention is no exception. Turning the water temperature back to 49°C will reduce the likelihood of scalding incidents, but can lead to numerous other problems. Contrary to popular belief, turning down water temperature can increase the amount of energy consumed. More energy dollars are used because larger volumes of temperate water are needed to achieve the same comfort levels when bathing. The BTU storage capacity is significantly reduced when the temperature is dropped from 70°C to 49°C. This increases the number of gallons of heated water needed to deliver 40°C to the shower head, since the tempered water will be a blend of cold supply water and the stored heated water, and it takes less 70°C heated water than 49°C water to temper the same volume for delivery at a tap or showerhead. Decreased energy efficiency and BTU capacity are an inconvenience, but another consequence of turning back a water heater can prove fatal. Parts of Canada are known for the presence of Legionella bacteria in ground water, and reducing tank storage temperatures is flirting with disaster.

LEGIONELLA GROWTH Legionella is the bacteria responsible for Legionnaire’s Disease, an acute bacterial infection of the lower respiratory tract. At the levels found in naturally occurring sources, it typically does not pose a threat to public health. But when the bacterium enters a domestic water system it can find an ideal host environment of warm water temperatures (40 to 57°C). Under these conditions Legionella can rapidly colonize, forming higher concentrations that can lead to serious illness or death when atomized and inhaled – precisely what happens during a luxurious shower. Even chlorine, the venerable bactericide, isn't effective against legionella, not even at concentrations much higher that we could safely consume. The simplest method available for maintaining bacteria-free hot water is to elevate its temperature in the water heater above 60°C and keep it there. At 60°C, Legionella are killed within 32 minutes; at 66ºC, free roaming Legionella die within two minutes. 120

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PLUMBING TEMPERING VALVES TO THE RESCUE It is possible to simultaneously avoid scald incidents, destroy Legionella bacteria, maintain optimal energy efficiency and have loads of hot water on tap. The answer is to use the right combination of plumbing components. Tempering valves at the heat source are at the top of the list. Downstream,

continued from page 120

tempering valves at points-of-use can assist in scald prevention, or stand as a safety back-up. Pressure-balancing valves (Type P) are designed to adjust water temperature automatically by maintaining a mix of hot and cold water with slight variation of the set point when pressure changes occur in the system. For instance, when a toilet is

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flushed or an appliance is turned on. While Type P valves provide an excellent way to compensate for pressure fluctuations within a plumbing system, they cannot make adjustments for sudden, or gradual, changes in supply temperature. If hot water supply line temperature unexpectedly increases to a dangerous level while inlet water pressure remains constant, the pressure-balancing valve will continue to pass water but at a dramatically increased temperature. These valves require seasonal adjustments of the limit stop, which is especially important in regions where extreme weather conditions dramatically affect temperature from water sources such as lakes and rivers. Thermostatic tempering valves (Type T) compensate for fluctuations in temperature. Type T valves are designed to mix hot and cold water as well, delivering blended water at a constant, selected temperature. The key advantage these devices have over Type P valves is that they have a temperature-sensing device. There’s no need to adjust the limit stop from season to season. The valve makes the temperature correction automatically to maintain the high limit set point. Combination valves (Type T/P) meet the most stringent performance requirements for both temperature and pressure changes. They allow water to be generated or stored at higher temperatures and be delivered at safe temperatures to the user. They, too, require no seasonal adjustment of the limit stop. Models are available for use at the source or point-ofuse for residential, commercial and industrial applications. Check local codes to determine whether the valves can be used as a secondary safety with a tempering valve at the source, or as the primary safety device, allowing water to circulate at higher temperatures.

Hydron Module will revolutionize the way you think about heating and cooling.

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Nexus Energy Products Saskatchewan, Manitoba & Northern Ontario 877-739-4751

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HYDRONICS

B y P h il S ear le Phil Searle., C.E.T. is the Market Development Manager for Xylem Residential & Commercial Water Canada. He can be reached at phil.searle@xyleminc.com.

ADVANCED APPLICATIONS OF PRIMARY-SECONDARYTERTIARY PUMPING T ertiary implies a three-level system, which is exactly what a designer might need to turn to in order to solve a problem that may be encountered in large systems.

ADD-A-LOOP To add a tertiary loop, a crossover bridge is added from the secondary supply to the return. This is then used as a site for a new common pipe, making the secondary loop and the new building loop independent of each other. A new tertiary or building pump provides for the building’s head loss at design flow. If the existing secondary pump can provide enough flow to the new common pipe’s first tee, the building pump then can force the water through the building and return it to the second tee, where the secondary pump then can return it to the source loop. In this way, the new building can be added without major change to the existing secondary pump. For this solution to be successful, the source equipment must have enough capacity to serve the new building.

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Suppose that, to meet the source manufacturer’s constant flow requirement, a primary-secondary system has been installed using a primary loop with a variable flow secondary loop to provide a means for controlling the heat transfer terminals at part load. A low-pressure drop pipe common to both circuits can make the two loops hydraulically independent of each other. Flow in either loop has no effect on flow in the other. Now, suppose that the two-pipe, direct-return secondary loop was designed for a given set of building loads, and the difference in pressure from the supply to the return is just adequate to serve the farthest building of the secondary loop. What if the property owner decides to construct a new building at the end of the secondary loop, and the existing secondary pump impeller diameter cannot be increased enough to supply the increased head and flow required by this new building? One option would be to add a tertiary loop.

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BENEFITTING LARGE PLANT SYSTEMS Building owners in large central plant systems can realize significant advantages by using primary-secondary-tertiary pumping systems. These systems provide the correct flow at the highest temperature to allow their building systems to cool and dehumidify the air. Other advantages include decreased secondary pump operating costs and improved chiller operation. Some additional advantages are not as obvious. Suppose a large chilled water plant has several customer buildings with different cooling and supply temperature requirements. If flow meters are installed, the central plant can calculate the actual amount of refrigeration each building is using, which can be the basis for billing or allocating costs. Controlling the chilled water flow to each building also allows for establishing priority among all chilled water users.

• A d d a l o o p • A r e lo o p s r eally in d ep en d en t ?

BLENDING: Benefits and challenges It is possible to control the blending process at the common pipe connection between the distribution (secondary) loop and the building (tertiary) loop by using a controller that measures and reacts to three important temperatures. To maintain an accurate temperature at T2, a bypass with a circuit setter is required around the control valve to provide a small flow, even when the control valve is throttled. This controller must be carefully programmed to establish some priorities in determining the valve’s position and the amount of recirculation that occurs. The first of these priorities is the blended supply temperature going to the building coils.

BLENDING at the load loop Let's assume a system is supplying chilled water to existing building coils that require 45°F (7.2°C) water, but the coils in the new building were selected to provide adequate heat transfer at slightly higher temperature, say 47°F (8.3°C). A two-way modulating valve in the tertiary crossover bridge could reduce the supply flow with respect to the building flow provided by the tertiary pump. As discussed before, this would force mixing at the first tee, raising the building supply temperature to the desired 47°F, while reducing the flow provided by the secondary pump and lowering its operating cost.

Closing the valve in the secondary crossover bridge reduces the secondary flow with respect to the tertiary flow existing at that moment. This reduction forces blending of return water with supply water and decreases the secondary pump’s energy costs.

By recirculating the water, the return temperature at the chiller could be increased as well, improving chiller performance. Of course there are limits to the amount of recirculation the new building can handle.

In a hot water system, a substantial amount of blending could occur, resulting in considerable secondary flow and pumping cost decreases.

If the water to the building is too warm, the coils can't dehumidify the air properly, and that's not acceptable. Thoughtful application of primary secondary pumping principles in the hydronic system can solve problems by providing increased flexibility at low cost, and perhaps even reducing operating costs.

Chilled water systems require more careful control. With chilled water coils, excessive blending causes the supply temperature to the coils to rise above the dew point of the air passing over the coil; thus, the coil can no longer dehumidify the air.

Are the loops really INDEPENDENT? Although primary-secondary-tertiary pumping systems can provide hydraulic and thermal independence among the three loops, the loops aren’t absolutely independent in all respects.

Therefore, in a chilled water system the device controlling the valve in the secondary crossover must recognize that limitation and keep the valve open wide enough to avoid the problem.

For example, all the loops share the same water. If one loop is designed for a glycol-water antifreeze mixture and another loop is filled with plain water, the mixing that occurs in normal operation eventually distributes very dilute glycol throughout the system. Thus, the building needing the antifreeze protection doesn’t receive it. Suppose a high-rise building is adjacent to a low-rise building. Static head from the high rise is imposed throughout the system, so the low-rise building’s components must be selected to withstand the high static pressure as well as the pump’s dynamic pressure.

If a designer wants to achieve independence regarding system fluid and static pressure, they must install a heat exchanger between the secondary and tertiary loops. M e c h a n i c a l

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HYDRONIC Gas-fired boiler/water heater The Futera III from RBI features full modulation with a 4:1 turndown ratio and stainless steel jacket. Seven models are available, ranging in size from 500,000 to 2,000,000 BTUH. They are applicable for domestic hot water and hydronic heating applications. Boilers offer cast iron headers, while water heaters are equipped with bronze headers. The units offer up to 80 per cent thermal efficiency.

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Balancing valve

Hydronic design software

Designed to maintain the set flow rate within +/-5 per cent, regardless of pressure fluctuation in the system, the Circuit Sentry Flo-Setter from Bell & Gossett features a flow rate dial that requires no adjustments once it is set, even if the system is changed, and can be installed next to a pipe bend or fitting.

REHAUâ&#x20AC;&#x2122;s LoopCAD PRO 2011 and LoopCAD 2011 non-graphical design software, engineered in partnership with Avenir Software Inc., aids in the design of radiant heating and snow and ice melting systems. The software automatically generates circuit layouts and room-by-room heat loss calculations. It can also create a detailed material list and project quotation including all products required for each individual design.

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Look to Runtal for INSPIRED RADIANT heating solutions. Comfort, style, durability, versatility and ENERGY EFFICIENCY are the hallmarks of residential and commercial building spaces designed the Runtal way. The worldwide LEADER in standard and custom designed radiators for over 50 YEARS our ENGINEERING ASSISTANCE takes the guess work out of every job. And when it comes to off-the-shelf solutions, you can rely on our IN-STOCK solutions.

1-888-829-4901 www.runtalradiators.com 126

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HYDRONIC Condensing commercial boiler

Direct vent boiler The Aqua-Matic Fleetline from Brant Steel Products is direct-vent capable boiler that features internal stainless steel baffles and a ceramic fibre fire chamber. The unit comes in five models with inputs ranging from 70,000 to 183,386 BTUH. It is available for oil, propane or natural gas applications and has a combustion efficiency rating of up to 89 per cent.

The KN Series boiler from HydroTherm is a commercial condensing boiler that uses a cast iron heat exchanger. The KN-10 is a natural gas model that offers 1,000,000 BTUH of input with a maximum flow of 150 gpm. It offers 92.7 per cent thermal efficiency at full input and 99 per cent combustion efficiency at minimum input with a 5:1 continuous modulation.

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Simply the Right Choice for Energy Efﬁcient Ventilation

Heat Recovery Ventilators

Whole House HEPA Filtration Inline Fans

Under-slab insulation Insul-Tarp from Insulation Solutions is an under-slab insulation for radiant heat applications with an R value of 5.9. It is constructed of closed-cell foam and an aluminum reflective material with a protective poly coating. It features a crosswoven polyethylene shell to withstand construction traffic, and its low perm rate allows it to act as a vapour barrier. It is designed for use in residential, commercial and industrial applications and is available in multiple roll sizes.

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Dryer Boosting Fans

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HVAC

B y Jo h n B ailey John Bailey is the vicepresident of sales and marketing for ClimateMaster, Inc.He can be reached at jbailey@climatemaster.com

THERMAL ENERGY TRANSFER

for Commercial Building Efficiency olar thermal, wind, biomass and biogas, hydrogen, photovoltaic, and geothermal technology; all are now among the renewable energy sources being developed at a greater pace than anticipated just a few years ago. Related to geothermal is one of the fastest growing trends in the commercial building industry: the use of water source heat pumps, or water-loop heating and cooling systems.

Water-loop technology has been around for decades, though now, pushed by rising energy costs and such building rating programs as LEED, interest in the technology is gaining rapidly. The water-loop process is basically thermal energy transfer from one part of the building to another.

PUSHING EFFICIENCY The newest generation of water source heat pump heating and cooling technology for large buildings has pushed operational efficiencies into the 500 to 600 per cent range. For every unit of energy used to operate the equipment, the system delivers five to six units of energy in return. That’s a smart use of energy. Water-source heat pumps move heat very efficiently. More efficient models on the market will extract five kilowatt-hours of heat from the water loop for every one kilowatt-hour of electricity used to power the compressor and fan, delivering all six kilowatt-hours as heat into the air. This 6:1 ratio, the COP (Coefficient of Performance), can be equated to a 600 per cent efficiency level.

THERMAL ENERGY T R A N S F E R Thermal energy transfer (TET) systems provide highly efficient zone-controlled heating and cooling throughout a building by circulating water in a closed piping loop to move and exchange thermal energy. The system uses many separate heat pumps, connected by closed-system water loops to transfer thermal energy. Individual heat pumps add or remove heat from the air within each zone as required to meet its unique heating or cooling load. During zone heating, they extract needed heat (thermal energy) from the common water loop. During zone cooling, heat is rejected into the water loop where it can then be shared with all other heat pumps throughout the building. It’s in this way that rejected heat – which can be vented to the outdoors in more traditional HVAC systems – is fully utilized before any new energy source is used to heat or cool the building.

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continued on page 130

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HVAC

continued from page 128

THE HEAT PUMPING CONCEPT

SOURCES OF THERMAL ENERGY All buildings contain year-round sources of thermal energy, or internal heat gains, that can be recovered and recycled by a thermal energy transfer system. Lighting - The electrical energy used for lighting in most structures varies from 1 to 4 Watts per square foot (11 to 13 Watts per square metre).

Water-source heat pumps use a simple vapour compression refrigerant circuit to efficiently provide zone heating or cooling. During the cooling mode, heat is extracted from the air and rejected into the water loop. During heating mode, the process is reversed, with heat being extracted from the water loop and rejected into the air. Thus, thermal energy is transferred, or “pumped” between the air and the water loop, in either direction, on demand.

People - We emit thermal energy ranging from 300 to 500 BTUs per hour, depending upon our activity. Equipment - The energy consumed by such equipment as computers, printers, copiers, pumps and motors is emitted as heat. Solar gain - Perimeter zones with large glazed areas may require daytime cooling even during cold weather.

WHY WATER?

In a word: efficiency. Water is the most efficient way to move thermal energy. A two-inch water pipe can carry the same amount of cooling as a 24-inch air duct, requiring up to 90% less transport energy in the process and taking up far less space.

PUTTING IT TO USE Cast-off thermal energy within the building envelope recovered in the water loop of a water-source heat pump system can be used for most purposes that require heat. Space heating - Water-source heat pumps in zones that require heating will extract thermal energy from the water loop. Water heating - Water-to-water heat pumps can be equipped to extract thermal energy from the water loop to heat domestic hot water, swimming pools and spas, or to serve hydronic loads, such as radiant heat or snowmelt systems. Ventilation - Dedicated “outside air” heat pumps extract thermal energy from the water loop to heat outside air used for ventilation.

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DEPLOYING THE

VARYING LOADS

BENEFIT FROM EACH OTHER A typical building has a perimeter with outside exposure that is directly affected by variable outdoor weather conditions and a core without outside exposure that is virtually unaffected by the weather. In order to understand the energy sharing benefits of a water-source heat pump system, the interaction of the loads in the core and perimeter zones must

be studied throughout the year during occupied periods, with internal gains, and unoccupied periods with temperature setback/setup and little or no internal gains. The following are the main energy consuming operating modes of an office building in a temperate climate: Summer, occupied: Typically, all zones require cooling and are rejecting heat into the water loop. The heat rejector maintains the maximum water loop temperature according to a predetermined set-point (fixed or outdoor reset). The boiler is off. Winter warm-up: During recovery from night setback, most zones will require heating and will be extracting heat from the water loop. The boiler maintains the minimum water loop temperature according to a predetermined set-point. The heat rejector is off. The warm-up period is typically one hour or less per day. Winter, occupied: Because of internal heat gain, most core zones require cooling. Most perimeter zones will require heating. Because heat is being simultaneously rejected into and extracted from the water loop, both the boiler and the heat rejector will remain in the “off” mode much of the time. And this is the essence of thermal energy transfer: the inherent sharing of energy within the water loop minimizes boiler and heat rejector operation and provides maximum system efficiency.

TECHNOLOGY

Water-loop heat pump systems combine water-source heat pumps on a common piping loop with a heat rejector and boiler, which are used to maintain the circulating water temperature within a controlled range, typically from 60°F to 95°F. The most common heat rejectors are open cooling towers with isolating heat exchangers, closed-circuit evaporative coolers, or dry coolers. Each zone heat pump uses the water loop to provide heating or cooling at any time, during or after hours, regardless of the operating mode of the other heat pumps. This is accomplished without the duplicate operation of heating or cooling systems.

When it comes to refrigerants, Arkema has everything you need. Need R-22? In an uncertain market, we’re positioned to meet our customers’ needs. Need R-22 retrofits? We have great retrofits for AC and refrigeration. Need to source product globally? We produce on a global scale. Have a complicated technical challenge or a question from the field? Our Technical Services staff is ready to help. So make Arkema’s Forane® “shop” a must stop the next time you need refrigerant. It’s the only stop you’ll need to make!

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For more information call 416-614-3610 or 1-800-567-5726 or visit us on the web at www.forane-us.com

Explore the possibilities. Arkema Canada Inc. 1100 Burloak Drive, Suite 107 Burlington, ON L7L 6B2 www.arkema.ca

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PLUMBING

B y Den ise Deveau

BRINGING WATER CONSERVATION TO THE

DESIGN TABLE s vice-president of the National Kitchen & Bath Association (NKBA), an industry association with members from Canada and the U.S., and the owner of a custom kitchen and bathroom shop, John Petrie is often called upon to share his knowledge and experience about kitchen and bathroom renovations.

With more than 25 years of experience in the industry, and certified as a Master Kitchen and Bath Designer, he is also a passionate supporter of water conservation in his designs.

A big part of that is the fact that early attempts at water conservation technologies simply didn’t go over very well. Consumers got frustrated and tried to bypass regulations, or lost interest. John Petrie, Vice-president NKBA

We spoke to John to get his thoughts on what’s new in bathroom design and water conservation techniques and practices. What can the industry do to help promote good water usage practices and technologies? At a time when water shortage and cost-savings are a big consumer topic, understanding water usage and water-wise products, and applying this knowledge is part of doing your job skillfully. It's also a significant part of marketing yourself in the kitchen and bath industry. Not every customer is thinking about water conversation when planning their bathroom needs, so I believe it’s up the industry to educate them. If they don’t ask about it, then I make it my job to bring up the topic and direct them to what’s important.

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Why aren’t a lot of consumers on-board with water conservation when designing their bathrooms?

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In the early 1990s, for example, we had the first push for 3.5 gallon toilets to be replaced by 1.6 gallon lowflows in an attempt to conserve water. The problem was they didn’t work. People often had to flush them two or three times to evacuate the waste. The U.S. government banned 3.5 gallon toilets before Canada did, and I knew people who lived close to the Canadian border who would drive up there to buy what the size they wanted since there weren’t restrictions there at the time. That’s changed now. continued on page 134

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continued from page 132

So what’s the latest on dual-flush and low-flow toilets? When I talk to customers, their first and foremost concern tends to be style and comfort. I’m the one who brings up the water conservation part and dual and low-flush toilets. Since 1995, there has been considerable testing done through the Environmental Protection Agency’s (EPA’s) WaterSense program. The toilets we see today have been tested to meet certain requirements for evacuating waste in a single flush. In fact we have been able to get from a 1.6 gallon to a 1.28 gallon true water conservation or high-efficiency toilet. What we can do today with dual-flush toilets is phenomenal. And it doesn’t have to mean big dollars. You can easily get a dual-flush high-efficiency toilet for a comparable price to standard low-flow. Is it difficult to get these newer water conservation technologies? Everything is readily available today – although that wasn’t the case a few years ago. Most major manufacturers, whether it’s Kohler, Eljer, Niagara, American Standard or others, they already have dual and low-flush toilets, aerators, faucets and showerheads that meet low-flow and restricted-flow requirements. What are some upcoming trends relating to water conservation and design? Outside the home, grey water systems are becoming more and more popular especially in drought-plagued areas. With those, you can get second and third uses out of your water. Another trend is centralized plumbing. That’s easy to do in a newly built home. If you can centralize your hot water heater and use shorter runs you can do quite a bit to improve water usage. Recirculating pumps on hot water heaters are another thing people are starting to use. In instances where you can’t relocate the hot water heater any closer, we often put an instant or point-ofuse hot water heater in the bathroom itself to save energy and water. How strong a marketing draw is water conservation? I wish I could say that water conservation is a topic that customers would initiate with me, but I’m still the one to bring it up with them in the design phase. Right now I think water conservation is a strong marketing angle, as long as you can talk intelligently about it and deliver the products that fulfill the promises.

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WHAT ARE THE LATEST PLUMBING RELATED HOME RENOVATION AND UPGRADE TRENDS IN BATHROOMS? The master bathroom is getting bigger and becoming a retreat. That’s because it’s the area where you start your day and unwind in the evening. The biggest trend we’re seeing today is larger walkin showers. Some are generous enough in size that there is no door.

ADDING AIR AT THE AERATOR “Aerators have been redesigned – make no doubt about it. Years ago when we put showers in that used water restrictors, we’d get calls that they couldn’t get enough water. A lot of people simple unscrewed the unit and plucked out the restrictor.

Another newer trend is steam showers. There the doors fully enclose the shower area and a generator in the basement or closet is used to pump in steam. In my corner of the world we’re doing a lot of rain showers with separate handheld body sprays. But we’re not doing the “car wash” type of shower so much these days. The tubs that we were putting in like crazy in the ’80s and ’90s are being taken out. That being said, tubs are still a must if you have multiple bathrooms. It would be wrong of us to not suggest they keep one in. A tub helps the resale value of the home, especially if the buyer is a new family with kids. If they want to get rid of it in the master bathroom that’s fine, as long as they have one in another for bathing kids, or for people that can’t stand in the shower.

“By introducing air into the flow of water, manufacturers have been able to create the same user experience. Through time, engineering and testing, aerators work so well in fact that if you took out the restrictor today, you would actually degrade the user experience.”

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Good at both ends of the rink Paul Henderson might be best known for that brief moment in time on a rink across the ocean, but he was one of the top two-way players in the game, potting 38 goals in the 1971-72 campaign with the Toronto Maple Leafs. “That was one of the reasons I was chosen for the team, and I was always a good defensive player,” he recalls. “I had speed too, and took pride in the fact that I was a good defensive hockey player.”

Cover Story

By Adam Freill

veryone has a seminal moment or two in their lives. For some, the image of Neil Armstrong setting foot on the moon will forever be etched in their minds. For American hockey fans, the Miracle on Ice from the Olympics in Lake Placid, N.Y., might be where they turn to for inspiration. But for a Canadian kid, nothing ranks higher than “The goal heard around the world.”

About Paul Paul Henderson is a member of Canada's Sports Hall of Fame, and was a member of Team Canada ’72, which was honoured at the Hockey Hall of Fame as the greatest team of the 20th Century. He has co-authored several books, and has just finished writing his autobiography. He is married to Eleanor, his high school sweetheart, and they have three married daughters and seven grandchildren.

Paul Henderson was not a shoe-in to make the 1972 team that took on Russia’s best in the Summit Series. Team Canada was made up of the top scorers and defensemen from the NHL, and while Henderson was a solid NHL player, earning a spot on the team meant full effort at all times, in practice and come game time. Paul would not be held back though. With the series on the line, he scored the game winning goals in games six and seven in the eight-game series, before etching his name permanently in the annals of hockey history with the series-winning goal in the eighth game, protecting Canada’s reputation as the world’s powerhouse of hockey. “I was on the bench, and I stood up and started yelling at Pete Mahovlich to come off the ice. I just felt I had to get

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out there,” explained Henderson, during a recent chat in advance of his upcoming speaking engagement at CMX/CIPHEX in Toronto. “I fell into the boards. So I get up, and bang, right there, [Phil] Esposito whacked it at Tretiak, and I got the rebound and man, it was over before I knew it.” Not completely over. The celebration has been on for almost 40 years, something that even surprises the man of the moment. “I knew it was a big goal – we won the series – but the impact, staying around for 40 years, no one in 100 years would have ever thought of that.”

The best and worst of the Original Six The years of the Original Six represent what many suggest is the most classic era of hockey. Jobs were scarce, and fans were fierce in their loyalty, and every arena had its own style and atmosphere. “I hated going to Madison Square Gardens. They had so many shows going on there that the ice was terrible. The puck would bounce around. Thank goodness I didn’t play for New York. They had the worst ice,” says Henderson.

But does he ever get tired of talking about it? “Never, because there is no downside to it. That ’72 moment just resonates with Canadians.” Paul Henderson will be speaking during breakfast at the CMX/CIPHEX show in Toronto on Saturday, March 24. Seating is limited, so visit www.cmxciphexshow.com to register.

“When I broke into the league, there were only six teams, and every arena was like a shrine,” he recalls. “I remember Chicago Stadium, the organ would go and the place would just rock; the Boston Garden, was a dump, the dressing rooms were the worst. A pee wee team wouldn’t even dress in them today. I’m talking nails on the wall to hang your clothes on. But I think I would have paid them to let me play the game back then.”

Reflecting with Paul How early in life did you know that you had a shot at making it in the Pros? When I was in Grade 5, I started practicing my autograph. I wanted to be an NHL hockey player. My last year of junior, I scored 49 goals. By that time I knew I could play in the NHL. I was fast, and I had a good shot. And I made the NHL in my first year. What lessons from sport have you brought into life beyond hockey? Everything nice has a price, and the longer you wait to pay for it, the more expensive it is going to be. If you are going to get anywhere in life, you have to work on it hard. The secret is to be a team player. If you go out there and try to be selfish, it just never works as well.

On Team Canada in ’72, I never once thought about going out there and scoring a winning goal to be the hero of the series. We went out there and had a job to do. It doesn’t matter what you do, but go out there and do it to the best of your ability. It usually turns out pretty well. Who were your hockey heroes? A guy like Jean Beliveau is just a classy individual. I would say more players probably looked to Beliveau. He played the game with class. He was a tremendous competitor, but he conducted himself with class, off the ice as well. He set the standard. Growing up, I was a Red Wing fan, and my dad was a huge fan of Gordie Howe.

Memories of ‘72 People are always approaching Paul Henderson with their stories about where they were when he scored that fateful goal. For Mechanical Business art director Dave Morton, his fondest memories of the goal actually come from the days after the series, when his neighbour (Paul Henderson) returned from Russia. “After he scored those goals, he was the nicest man to everyone in the neighbourhood, signing anything you would give him to sign,” recalls Morton. “I had him sign my stick and then, like any six-year-old who didn’t know better, I just went back out and played street hockey with it.” M e c h a n i c a l

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Celebrating innovation and history in Toronto Suppliers to Canada’s mechanical industries return to the Metro Toronto Convention Centre later this month to offer a glimpse of the future of the industry at the biennial CMX/CIPHEX trade show. But it’s not only about the future. Show organizers are bringing a little Canadian history to the show this year too. With 2012 being the 40th anniversary of the biggest goal in Canadian hockey history, the CMX/CIPHEX show committee is pleased to welcome hockey legend Paul Henderson to speak on Saturday morning. So invite a friend, bring a pen and get the play-by-play from the man himself, along with an autograph on your copy of Mechanical Business. The country’s largest exhibition for the mechanical industry, CMX/CIPHEX 2012 runs from March 22 to 24, and will bring together more than 10,000 industry professionals, more than 500 exhibits, and numerous seminars highlighting new technologies, industry trends and more. Of course, our favourite part of the event is always the chance to meet you, our readers. Be sure to swing by the Mechanical Business booth, number N22, to say hello and let us know how we can continue to serve you through the pages of our magazine and online at www.mechanicalbusiness.com.

Show Hours

See you there!

Thursday, March 22nd, 10 a.m. to 6 p.m. Friday, March 23rd, 10 a.m. to 6 p.m. Saturday, March 24th, 10 a.m. to 3 p.m.

Booth N22

What: CMX/CIPHEX 2012 Theme: “One show. The entire industry.” Where: Metro Toronto Convention Centre, North Building Who should attend: Everyone in Canada’s mechanical contracting sector. (Hey, that’s you!) Why: To learn about new regulations, trends and products, and discuss your trade with peers and colleagues.

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See Page 148 for complete floor plan

List of Exhibitors* 3M Canada ..........................................1137 A.M.T.S. ................................................1109 A.O. Smith ...........................................2023 AAF Int’l. ..............................................2640 Accubid................................................738 Action Trucks .......................................935 Acudor Acorn ......................................1425 Adams Mfg. .........................................1124 Adrian Steel.........................................341 ADS Dist...............................................1922 Aeroflo/Continental Fan ................1007 AIC........................................................1036 Aimco ...................................................337 Air King ................................................1815 Air Solutions/ZoneFirst.......................1713 AHRI .....................................................2416 Airdex...................................................1524 Airia Brands/Lifebreath.......................1731 Aitons' Equipment ..............................823 Allied Air Ent. ......................................1719 Allpriser .........................................1434 Alltemp..........................................1320 Alpha Controls ....................................1221 Alumavent............................................431 American Express ...............................2541 American Standard .............................1619 American Stnd. Heating & A/C .........2337 American Tech Publishers ..................1419 Amtrol ..................................................818 Andre HVAC ........................................317 Andy Baumen Assoc...........................1709 Anvil Int’l Canada................................1913 Applied Comfort Products.................1413 AquaMaster PRO ...............................314 Aquatech .......................................324 Aris Building Tech. ..............................812 Arkema Canada .............................1122

Show features – At a glance The New Product Showcase An area full of the best and newest products on the market. The Learning Forum Daily workshops and seminars featuring some of the best known speakers in the industry. Emerging Technologies Centre Products, applications and ideas that are green, energy efficient and innovative.

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Armstrong Pumps ...............................731 Arzel Zoning ........................................2225 Asconumatics ......................................1737 ASHRAE ...............................................N21 ASPE.....................................................2617 Aspen Canada.....................................1638 Atmosphere.........................................1008 Axiom ...................................................536 B&B Trade Dist....................................1119 Bacharach ............................................1717 Beckett Canada...................................913 Belimo Americas .................................2131 Bibby-Ste-Croix ...................................1811 Biddle Air Systems..............................2035 Bitzer Canada ................................115 BMI Canada.........................................1014 Bonomi North America ......................239 Bosch .............................................543 Boshart .................................................1030 Bradford White-Canada ................1313 Brant Radiant Heaters ...................2223 Brant Steel ...........................................522 Broan-Nutone Canada ...................1331 Bryant Canada.....................................2138 Caleffi North America.........................1924 Camus Hydronics ...........................737 Canada Metal (Pacific) ........................1017 CHC......................................................323 CIPH ..............................................N13 COHA...................................................N9 CWQA..................................................2234 Canarm.................................................1934 Cancoil .................................................1741 Carremm Controls .............................645 Carrier Canada...............................2139 CCBDA.................................................1437 CCTF ....................................................221 Cdn. Consulting Eng. .........................1040 Cdn. General Filters............................925 Centennial College.............................241 Centrotherm Eco Systems..................105 Cheminee Lining E. ............................736 Chevrier Instruments ..........................1641 Clean Energy Dev. ..............................630 ClimaCheck .........................................245 Cliplight ...............................................1845 Columbus Electric...............................930 Comfort Connections .........................1941 Conbraco/Apollo Valves ................1445 Continental Fireplaces........................1037 Contracting Canada ...........................1840 Cool Estate ..........................................205 Cozeburn .............................................231 Cozy/Louisville Tin .........................916 CPI Industry .........................................839 CPS Products ......................................1740 Crelogix Acceptance ..........................107 CSA Int’l ...............................................1234 CTM......................................................207 CUC Software .....................................1335 Dafco Filtration....................................915 Dahl Brothers Canada....................1914

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CMX/CIPHEX Morning Forum Program Roundtable on renewable energy Thursday, March 22, 2012 8:00 a.m. - 11:30 a.m. HVAC applications, including solar thermal and geothermal based systems, are ideal conduits for implementing renewable energy sources in homes and businesses, reducing energy consumption. The Roundtable on Renewable Energy will provide insight into the future of renewable technology and its practical applications. David Miller, Counsel for International Business & Sustainability at Aird & Berlis and former mayor of Toronto, will moderate a panel of executives from the solar and geothermal industry, including: • Dan Ellis, Climatemaster • Suni Ball, Enerworks • Glenn Kaye, Maritime Geothermal • Harald Prell, Viessmann Mfg. • Richard Conkling, Waterfurnace Individual presentations: • The Future of Renewables: Christian Vachon, Enerconcepts • Innovative Geothermal Installations: Nuno Duarte, Stantec Consulting • The Future of Incentives and the RegulatoryPerspective: Marion Fraser, Fraser and Company innovative. Danfoss ................................................330 DARO Flooring....................................2011 Data-Basics ..........................................1921 Dayus....................................................1015 De Dietrich ..........................................531 Dectron ................................................1807

*As of press time **Companies in bold have ads appearing in this edition of Mechanical Business.

Symposium on Smart Controls See Page 148 for complete floor plan Deflecto ..............................................1113 Delta T Components ..........................2330 Desco ...................................................711 Dettson ................................................211 Direct Air..............................................2610 Direct Coil............................................2614 Diversitech ...........................................821 Dobbin Sales ................................2130 Dollies & Boxes ...................................2621 Don Park........................................2421 Ductmate Canada...............................1208 Dulac ....................................................203 Dundas Jafine......................................617 DuPont Canada...................................1814 Duro Dyne Canada .............................2007 Dwyer Instruments ..............................320 Dyn Air .................................................1530 E.S. Gallagher ................................1512 EAir/Comfortstar .................................2036 Earthheat.ca.........................................635 ebm-papst ...........................................1239 Eco Metal Recycling ...........................316 ecobee .................................................445 Ecotherm .............................................631 Eden Energy ........................................2015 EFF .......................................................1645 Electro Federation ..............................2136 Elgin Mills Sheet Metal.......................219 Emerson Climate Tech...1509/1225/1737 Emerson Process Mgmt. ................3 Empire Machinery ...............................1637 Empyre .................................................231 Enertran ...............................................2620 Engineered Air ....................................2114 Excalibur ........................................1918 Express Radiant...................................517 F.E. Myers.............................................831 Fairview Fittings ..................................734 Fantech..........................................1431 Farmbro ...............................................625 Fernco .................................................2241 Fernox ..................................................519 Fielding Chemical ..........................2118 Fieldpiece Instruments .......................2020 Filbitron................................................339 Fiorentini..............................................920 Fleetline Boilers ..................................522 Flexmaster/Z-Flex ..........................715 Flowmax...............................................2324 Fluke.....................................................1837 Forbest.................................................6 Franke Kindred Canada......................2439 Franklin Electric/Little Giant .............1217 Fred J. Taylor .......................................930 Fresh Aire.............................................932 Fuelmaster ...........................................1417 Fujitsu ............................................1011

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Friday, March 23, 2012 8:00 a.m. - 11:30 a.m. Opportunities in energy efficiency in the HVAC/R and plumbing sectors will come from the implementation of controls technology designed to maximize the efficiency of existing systems. The key elements are available today, but they need to be adopted, implemented and promoted by industry. This session starts with keynote speaker, Andrew Pride, vicepresident of conservation with the Ontario Power Authority (OPA) and former VP of Minto Green Team. Andrew will explain how the OPA is supporting innovation in smart controls with examples of leadingedge initiatives supported by the Conservation Fund.

Additional topics and speakers include: • An Overview of Controls Technology: Meli Stylianou, NRCan • Smart Controls Case Studies: • Andre Patenaude, Emerson • Mike Miller, Uponor • Julio Londono, Belimo Aircontrols • The Climate Talk Initiative: Mark Malchiondo, ecobee • Smart Zoned HVAC: Jeremy Sager, NRCan • The Future of Smart Controls: Joe Klotz, Johnson Controls

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Fulton ............................................521 G.F. Thompson....................................325 General Pipe Cleaners ...................2413 Geoflex Systems .................................716 Gerber Canada ...................................730 Giacomini.............................................539 Giant Factories ..............................1118 Goodman Canada..........................1213 Gordon R. Williams........................2425 Gorski Plener & Assoc. .......................707 Granby Industries................................424 Great Lakes Copper ......................1038 Greatstone Int’l ...................................2644 Gree Canada .......................................2441 Green Turtle.........................................1021 Grundfos Canada................................407 Habitat For Humanity ....................235 Harman Edison....................................2615 Hathorn ................................................2519 Heatec..................................................2613 Heathandler.........................................231 HeatLink ...............................................2039 HG Spec...............................................1238 Hi Mark.................................................800 Holdrite ................................................544 Honeywell......................................1123 Houghton.............................................1339 HPAC ....................................................N19 HRAI ..............................................N15 HTP .....................................................416 HTS Eng. ..............................................2511 HVAC Xchanger ..................................2034 Hydromatic ..........................................835 Hydronic Systems................................1931 IAPMO R&T .........................................1536 Imperial Mfg. .......................................2119 Imperial Tools ......................................934 Info-Link ...............................................1135 Insulation Solutions ............................310 Intellidyne ...........................................1839 Intermatic ............................................845 Invensys................................................1636 Ipex ...............................................2031 Islandaire..............................................837 ISM Machinery.....................................1538 Jaga Canada .......................................1937 Judo ..............................................1634 Keeprite Refrig. ...................................1523 Kimo Canada.......................................1641 Kingtec Tech. ......................................1842 KMP Designs .......................................744 L.M. Temp. Control .............................2437 L.S. Bilodeau........................................2631 Laars ..............................................1313 Lawson Products .................................2512 Leader Fans .........................................1938 Lennox .................................................621 Leonard Valve......................................810 Les Ent. Roland La Joie ......................2515 LG Electronics................................2125 Liberty Pumps......................................622 Lochinvar Corporation ...................324

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See Page 148 for complete floor plan Loue-Froid ...........................................2531 Lucas-Milhaupt/Handy & Harman .....1116 Lyncar Products ...................................1923 M&G DuraVent....................................420 M.A. Stewart ........................................1441 Madok Mfg. .........................................1821 Mag Tool..............................................906 Magnus Chemicals..............................523 Mainline ...............................................2627 Manuflow .............................................304 Marathon Intâ&#x20AC;&#x2122;l ......................................919 Marking Services Canada...................940 Masco Canada ....................................2418 Maxxon Canada ..................................1023 Mayekawa Canada..............................1245 MCA Toronto.......................................1134 Mechanical Business Magazine ......N22 MEP Drives ....................................931 Mercedes-Benz Canada .....................501 Mestek ................................................2530 Milwaukee Tool..............................2317 Mirolin Industries ................................1907 Mission Rubber ...................................814 Mits Airconditioning ......................1818 Mitsubishi ......................................1823 Modern Air Filters ...............................344 Modine.................................................2016 Moen .............................................1631 Morden National Sales.......................1625

Solar Thermal Combisystems: What makes sense Friday, March 23, 2012 8:00 a.m. - 11:30 a.m. Noted industry speaker John Siegenthaler lends solid support to the approach of using solar thermal combisystems to provide domestic hot water and a portion of the space heating load in homes. He underscores the need for mass market solutions to be simple, reliable, easy to install and economically sustainable.

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Multicam Canada................................2431 NAD Klima...........................................2545 Napoleon.......................................1136 NRCan..................................................614 Navien America .............................311 NCI Marketing.....................................1817 NEBS ....................................................1420 Newgen Sales......................................2417 Newmac Mfg. ......................................1831 NextEnergy ...................................525 Niles Steel Tanks .................................1313 Noble.............................................1231 NOFP .................................................1034 Noritz ............................................2618 North American HVAC .......................2235 N.A. Solar Solutions............................639 Northern Heat Pump ..........................1910 Novanni .........................................2231 Novo..............................................815 NRG Equipment..................................2237 NTI/NY Thermal.............................725 N-Two Cryogenic ................................4 Nu-Air...................................................2508 Nu-Calgon ...........................................1812 NV ECO Vision ..............................2514 Oetiker ...............................................820 Ogilvy & Ogilvy ...................................1841 Ontor .............................................922 OPIA.....................................................1035 ORAC ...................................................1935 OS&B .............................................909 Oventrop..............................................303 Panasonic Canada .............................2321 Parker/Sporlan.....................................2331 Pinpoint GPS .......................................227 Pipe Tools ............................................2309 Plasma Automation.............................1539 Plb.&HVAC...........................................N11 PowerMate ..........................................944 Primex ..................................................2019 Priva......................................................2045 Pro Kontrol...........................................1212 Production Products .........................204 Profab Industries .................................231 Quatrosense Environmental ..............841 Quiet Breeze .......................................435 Quietside .............................................2624 Quote Express.....................................634 Raptor Cutting Tools...........................2322 Ratech Electronics...............................1836 Raypak Canada ...................................2109 Redmond Williams Dist..................1531 Reed Manufacturing .....................2024 Refco Mfg. ...........................................1422 RefPlus/Thermoplus Air......................2409 Refrigerant Services ............................1808 Refrigeration Kool-Air.........................1341 Regal Beloit Canada...........................223 Regulvar Canada.................................535 Reliable Controls.................................1440 Reliable Pricing System ......................1438 Reliance Worldwide/Cash Acme .......836

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2012 Learning Forum Thursday, March 22, 2012 Session: 1:00 p.m. to 2:00 p.m. Room 201 D Water reuse strategies for residential and commercial applications Chris Thompson, Project Innovations Room 201 F BIM - Building Information/Building Energy Modelling Chris Little, Modern Niagara, Canada BIM Council Room 202 B Combined Heat/Power (CHP) for small commercial applications Jan Buijk, EPS Energy Room: TBA 2012 building code changes: How will they affect residential HVAC? John Harris, DSG Building Diagnostics Session: 2:30 p.m. to 3:30 p.m. Room 201 D Thermal energy storage for commercial HVAC and energy management Speaker to be announced Room 201 F Improved performance for existing buildings through commissioning Bill McCartney, Isotherm Engineering Room 202 B Legionella - plumbing prevention Julius Ballanco, JB Engineering and Code Consulting Room 202 D Solar thermal applications Robert Swartman, SolCan

Drop-in Replacement Guide

Available at:

See Page 148 for complete floor plan Renteknik Group .................................245 Reverso Manufacturing ......................437 Reversomatic ......................................430 Reznor/Thomas & Betts.................213 Rheem Canada...............................2109 Riello Burners ......................................423 Rinnai.............................................2338 Roberts-Gordon ..................................2538 Rosenberg Fans Canada ....................434 Roth Industries ....................................318 RSES (Canada).....................................N10 S.M. Trading House ............................1016 Sanuvox Technologies ........................530 SDI Supplies ........................................2611 Service Automation ............................441 Service Roundtable.............................2517 Seton ....................................................217 SFA Saniflo ....................................712 Shop Data Systems ............................2431 Sime North America ......................331

2012 Learning Forum Thursday, March 22, 2012 Session: 4:00 p.m. to 5:00 p.m. Room 201 D The next generation of energy efficient housing in Canada Elizabeth Sampson, NRCan Room 201 F Copper recommendations on design velocities for water systems Arnold Knapp, CCBDA Room 202 B Running a profitable solar photovoltaic contracting business Per Drewes, SolSource Room 202 D Performance analysis for refrigeration, air conditioning and heat pump systems Klas BerglĂśf, ClimaCheck

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Sinochem Ningbo ...............................1834 Sinus North America......................613 SKF Canada .........................................5 Slant/Fin...............................................1242 Snap Financial .....................................1735 Soler & Palau Canada ........................1917 Spartan Peripheral Devices................534 Stelpro Design ....................................2245 Stiebel Eltron.......................................2642 Strato Automation ..............................538 Summeraire Mfg. ................................2521 Sumner Manufacturing (Canada).......1725 Supco ...................................................522 Superior Radiant Products ................1223 Symmons Industries ...........................816 Systemair .......................................2230 Taco (Canada) ................................305 Tandem Chillers ..................................618 Taylor Pipe Supports...........................439 TCA ......................................................2619 TCL Enterprise.....................................2135 Technical Sales International..............2318 Technoclim...........................................208 Tecumseh.............................................2525 tekmar ...........................................1930 Temp-Mizer..........................................338 TPI.........................................................917 Testo ....................................................1337 The HVAC Warehouse........................2424 Thermadyne/TurboTorch................1042 Thermaflex.....................................1112 Thermo 2000 .......................................914 Thermolec............................................1423 Thermoscreens Canada......................2037 Tools That Rock ...................................2022 Trackem ...............................................321 Tracpipe ...............................................1 Trane.....................................................636 Trane Canada DSO .............................1131 Trans Con. Equip.................................1143 TS Technical College ..........................2336 Tuyaux Logard .....................................813 UEI Financial ........................................1316 Union Gas ............................................103 Uniweld Products ..............................1012 Uponor ..........................................2000 Urecon..................................................1318 Venmar ..........................................1331 Ventex ..................................................433 Vicon ....................................................1539 Viconics ................................................1141 Victaulic .........................................1424 Viessmann......................................507 Vision Parts....................................819 Ward Heating Products ......................2 Watco ............................................2108 Waterboss............................................312 WaterGroup ........................................701 Waterline Products ........................912 Watts Water Tech. (Canada) ..........607 Weil-McLain Canada...........................425 Wesmech Technical Sales .................1019

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2012 Learning Forum Friday, March 23, 2012 Session: 1:00 p.m. to 2:00 p.m Room 201 D Getting more from your building energy management and control system Meli Stylianou, Project Manager, Natural Resources Canada Room 201 F Navigating the sustainable building field Stephen Collette, Your Healthy House Room 202 B Adapting contracts to facilitate the building information modeling process Thomas Strong, Ellis Don Construction, Canada BIM Council Room 202 D ASHRAE Standard 90.1-2010 - An overview Bill McCartney, Isotherm Engineering

Session: 2:30 p.m. to 3:30 p.m. Room 201 D Gasification and wood heat technology â&#x20AC;&#x201C; benefits and impact Ben DeBruyn, ProFab Group Room 201 F LEED strategies in incorporating sustainable design practices Dan Larson, Smith and Anderson, and Lyle Scott, Footprint S+A Sustainability Room 202 B Internet marketing to grow sales Chris Appleton, WSI Room 202 D Impact of 2012 building code changes on the commercial HVAC industry Bob Bach, Energy Profiles Inc.

2012 Learning Forum Friday, March 23, 2012 Session: 4:00 p.m. to 5:00 p.m. Room 201 D Change for the better: Strategies for green existing buildings Jason Manikel, Halsall Associates

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Room 201 F Impacts of the Consumer Product Safety Awareness Act Helen Ryan Room 202 B Next generation refrigerants and their applications Dr. Bob Low, Mexichem Fluor Room 202 D New opportunities in thermal energy storage for heating applications Al Takle, Steffes Corporation Westway Machinery ............................1539 Wheeler Rex ........................................2417 Wika Instruments ................................335 Wildon..................................................2536 Williams Furnace.................................1421 Wilo Canada .......................................1901 Winkler Technik ..................................1240 WiringPRO Corporation .....................319 Wolverine.............................................2534 Woodford Mfg. ..................................2106 Wuhu Jiahong .....................................515 WWG Totaline .....................................741 Xylem ...................................................413 York/Coleman/Souce 1.......................1031 Yorkland Controls..............................1025 Zonefirst ...............................................1713 Zurn ...............................................807

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300+ Products in Profile Refrigeration HVAC Plumbing Hydronics IAQ

CMX/CIPHEX XTRA Your Trade Show in Print! Welcome to the second edition of the Mechanical Business Products in Profile section. Itâ&#x20AC;&#x2122;s back, and bigger and better than ever. On the following pages are more than 300 products and services, each specially-selected by leading suppliers to the mechanical industry. These companies will be at the upcoming CMX/CIPHEX trade show, and are sponsors of Mechanical Business magazine. If you are visiting the CMX/CIPHEX show, be sure to check these products out in person. If you are unable to visit the show but would like more information about a featured product, please visit the manufacturerâ&#x20AC;&#x2122;s website listed below the profile.

Products in Profile AquaRise® CPVC • • • • •

Hot/cold commercial potable water piping CSA B137.6 certified, meets ULC S102.2 25/50 Flame and Smoke Suitable for high-rise, low rise or plenums Large inside diameter, similar to copper Sizes ½” through 3”, SDR 11 thickness

System XFR®/System 15® • • • • •

Commercial drain, waste and vent (DWV) piping System 15 for low rise and underground (1-1/2” – 24”) System XFR for high rise or plenums (1-1/2” – 12”) Easy to install, corrosion resistant Complete package available including firestops and cements

MJ GreyTM Couplings for System 15®/XFR® • • • • •

Available in 8”, 10” and 12” configurations Stainless steel band with 6 straps and a grey rubber gasket Certified to CSA B602 and listed to ULC 102.2 Added jobsite flexibility and adjustability during and after installation MJ GreyTM Couplings are designed specifically for PVC DWV dimensions

System 636® • • • • •

Flue gas vent piping for venting of gas-fired heating appliances Certified to ULC S636 as Class IIA and IIB systems PVC certified to 65°C, CPVC certified to 90°C Complete package including pipe, fittings, termination kits, cements Concentric vent kits now available up to 4” in PVC and CPVC

Xirtec® Industrial • • • • •

Full line of PVF systems from PVC, CPVC, PP and ABS materials Pipe available up to 24” for Xirtec PVC, 16” for Corzan CPVC Enfield and Plenumline corrosive waste systems Premium quality ball, butterfly, diaphragm valves IPEX is one-source supply of pipe, fittings, valves and cements

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Products in Profile Bosch TA Series Geothermal Heat Pump • • • • •

Awarded the ENERGY STAR ‘Most Efficient’ designation for 2011 10 year parts and labour warranty Available in 2 through 6 tons Vertical, c/flow, horizontal and split configurations They also deliver quiet operation plus low operating costs

Rinnai Tankless Home Heating • • • • •

Enjoy both endless hot water and comfortable home heating Compact, space-saving design that’s light enough to be hung on the wall Rinnai’s condensing tankless water heater features 97% thermal efficiency Single, concentric exterior vent makes the installation simple and efficient High efficiency ECM motor saves up to 90% of the electricity normally used in standard forced-air furnaces

Monessen Harmony Direct Vent Gas Insert • Five different elegant and stylish framing choices in a variety of colours and textures • Several interior options to choose from for that custom look and style • Exclusive ‘Total Signature Command’ for fingertip control of flame height & comfort level • A gas insert increases heating efficiency saving both energy and fuel costs

Rinnai 2-Pipe Vent Systems • Two vent piping for special installation requirements now available • Side wall direct vent system installs in as little as 15 minutes • Gasketed polypropylene allows for faster, cleaner, V.O.C.-free installation with no fit-up or primers needed • Safe performance at sustained flue gas temperatures of up to 230°F (110°C) • Listed at zero clearance to combustibles • For use only with Rinnai condensing water heaters

Amana Modulating Furnaces • • • • •

Industry-leading lifetime unit replacement and heat exchanger warranties 95+% AFUE ENERGY STAR qualified Modulating Gas valve offers precise comfort controls Variable speed DC Motor saves electricity Qualifies for $250 in OPA rebates!

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Products in Profile

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Saniaccess 3

Aggressive Water Superior Model 5 Stage Reverse Osmosis System

• Two easy-to-open service panels for access to internal components • Includes three inlets for a sink, toilet and shower and/or bathtub • Pumping distance of up to 15' vertically or 150' horizontally • Ideal for basements, apartment units, offices and restaurants • 2-year warranty

• 75 GPD capacity • All components NSF • Lead-free faucet • 5 gallon pressure tank

Sanibest Pro

Aggressive Water Premium Ultraviolet System

• Ideal solution for applications where you have no control of the use • Multiple inlets to connect to toilet, sink, shower and/or bathtub • Pumping distance of up to 25' vertically or 150' horizontally • Easy access to internal components for periodic maintenance • Designed to handle accidental flushing of sanitary items

Sanicubic 1

Aggressive Water Chemsoft Water Softener

• Easy, cost-effective and mess-free above floor installation • Multiple waste fixtures for residential and commercial applications • Pumping distance of up to 36' vertically or 328' horizontally • Can handle up to 50 gallons per minute from several fixtures • Wired audible alarm included with the system

• 20 year warranty, not prorated (100%) • Softens, removes chlorine, chemicals and iron • Uses less than $3 of electrical power per year (12 volt) • All components NSF Certified

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• Ultraviolet Disinfection System with 5 micron pre-filter • 8, 10, 13 GPM flow rates • pre-assembled for easy installation in any home or cottage • CSA Certified

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Products in Profile Brita Hydration Station from Haws Corp. • • • • •

Providing great-tasting Brita® filtered water away-from-home Touch-Free, Hygienic Water Dispenser Antimicrobial additives protect against growth of mould and mildew Durable stainless steel construction perfect for high traffic applications Filter replacement indicator light, standard filter life of 2,500 gallons

eyePOD faucet mounted eyewash from Haws Corp. • • • • •

Stainless steel, faucet mounted eyewash – simple installation and activation Perfect for healthcare offices, labs, schools where easy access is required Internal thermostatic shutoff provides added safety and protection from scalding Utilizes Haws AXION technology, consistent with healthcare professionals Certified to NSF61, ANSI/ISEA Z358.1

High Efficiency Toilets and Urinals from Sloan • • • • •

Top quality vitreous fixtures from the world leader in water efficiency HET’s available in 1.6 gpf, 1.28 gpf and dual flush in 1.6/1.1 gpf HEU’s available in ½, ¼, and 1/8th gpf Lavatories to suit wall-hung or countertop hand washing requirements Wide range of two-piece gravity style toilets

Basys by Sloan • Sensor faucets meet needs of designers, specifiers, contractors and users • Unique styling adds modern styling to any commercial space • Automatic shut off above deck eliminates need to go under counter for service • Multiple power harvesting options to suit the unique needs of each environment • Interchangeability of components allows for simplified ordering, upgrades and service

Undermount, one piece body faucets from Chicago Faucets • • • • •

Save time and labour with fewer parts and pre-assembled components Unsurpassed interchangeability with handles, spouts, outlets and cartridges Keeps water in the sink with a retro-fittable restricted swing spout option Fully threaded valve body that adjusts to almost any deck thickness Built to last with solid, one piece cast brass body made in the USA

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Products in Profile Goodman® CPG Light Commercial • • • •

Outstanding Limited Warranty Protection Heat exchanger 20-year limited warranty, 5-year parts limited warranty 3 – 20 tons, 13 SEER / up to 11.5 EER / 80% AFUE performance 3 Ph., 575 & 208v.; ground level or rooftop installations / horizontal or downflow • Aluminized-steel tubular heat exchanger; Copper tube, aluminum fin coils

Amana® Brand AMVC95 Gas Furnace • Million-Aire® stainless-steel, dual-diameter tubular heat exchanger • 95% AFUE; Efficient, quiet variable-speed circulator motor • ComfortNet™ Communications System compatible • Rugged SureStart® 110-volt Silicon Nitride Igniter • Superior limited warranties, quality manufacturing • Visit us at www.amana-hac.com

Goodman GMVM96 Modulating, Variable-Speed Furnace • Aluminized-steel, dual-diameter heat exchanger using wrinkle-bend technology • Self-calibrating modulating gas valve 35%-100% capacity; multi-position, variable speed design • Outstanding feature set, including a silicon nitride igniter • Delivers up to 96% AFUE performance; quiet, precise and durable • Backed by a Lifetime Heat Exchanger Limited Warranty.

Goodman GME95 Multi-Speed Furnace • • • • •

Up to 95% AFUE with quiet, efficient performance Aluminized steel, tubular primary heat exchanger; stainless steel secondary Dual$aver technology; durable Silicon Nitride Igniter Electronic ignition control; electronic control board with self-diagnostics Lifetime Limited Heat Exhanger Warranty, 10-Year Parts Limited Warranty

Goodman SSX14 High-Efficiency Air Conditioner • • • • •

Up to 15 SEER; quiet, high-performance, high-efficiency compressor Factory installed in-line filter drier R-410A refrigerant, 5mm SmartCoil® condenser coil in select models Impressive feature set Outstanding Limited Warranty Protection

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Products in Profile CSW Compact Screw Compressors (UL Recognized) • • • • •

Optimized for R134a liquid chillers with low condensing temperatures ESEER-/IPLV exceeds international standards for screw compressors Compact / High efficiency rotor profiles / Infinite & four step capacity control Long-life bearings with pressure unloading / Optimized oil management Motor with integrated PTC sensors in each winding / Slide fit stator

CO2 Compressors Subcritical (UL Recognized) & Transcritical (UL Pending) • • • • •

Advanced centrifugal lubrication system / VFD compatible / Quiet & low vibration Subcritical (HP/LP) 768 psig/435 psig / Transcritical (HP/LP) 2330 psig/1450 psig Wear-resistant drive gear with further developed multilayer bearings Highly efficient robust valve plate assembly May be used in parallel compressor applications

Ecoline Compressors (UL Recognized) • • • • •

High efficiency R134a compressors for medium temperature applications Expanded application limits towards lower condensing temperatures Specially adapted high efficiency motors / Highly improved drive gear Minimized pressure loss in entire flow section Variable speed from 25Hz to 70Hz

R410 Scroll Compressors (UL Recognized) • High capacity and efficiency for R410A A/C and heat pump applications • Lowest annual operating costs / Optimized versions for different applications • Designed for lowest sound levels in its capacity class • Provides even temperature distribution across scroll wraps • Low oil carry over / Variable speed / Optional tandem and parallel kits

Shell & Tube Heat Exchangers - ASME Rated • • • • •

Straight-tube condensers and D.X. evaporators (5 to 500 tons) Removable heads/end caps U-tube evaporators – single tube sheet and removable tube bundle Tube sheets precisely machined for excellent sealing Optional feet, brackets, connection types, etc.

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Products in Profile

Equalflow™ Engineered Plastic (EP) Manifolds

NovoSoft 465 Water Softener

• A unique design that equalizes water pressure at each outlet • For use in hot and cold Pex potable water systems • ANSI/NSF61-2008 ANNEX G. NSF Certified • Secure manifold with supplied mounting brackets for vertical/horizontal installation • Comes with AccuCrimp® positioning tabs for perfect crimp ring alignment

• High-efficiency softener with seven-year warranty • Uses up to 65% less salt and 45% less water • Two-piece cabinet design for ease of maintenance • Meter-in-bypass design saves space and has fewer connections • Quick connect fittings make installations faster than ever

AccuCrimp® Engineered Plastic (EP) Fittings • Crimp Ring Positioning tabs enable a perfect crimp every time • Superior alternative to brass and copper in all water conditions • For use in hot and cold Pex potable water systems • NSF certified PWG/CSA B137.5/ASTM F2159 • Installs using standard Pex crimp tools

CrimpRite Pex Crimp Rings

• Premium featured RO at an economical price • Bayonet-style 1/4 turn disposable cartridges with auto water shut-off • Change filters in seconds without tools • Safeguards against contamination when changing filter cartridges • QC fittings, inlet and drain saddle, faucet and tank included

• Unique design aligns crimp ring over Pex fitting sealing barbs • Installs using standard Pex crimp tools • Tested by CSA. Complies with CSA B137.5 • Prevents leaks due to misaligned crimps • Works on all Pex connections

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• Uses 50% less water than traditional greensand filters • No chemicals, pumps or venturi's • Low maintenance natural oxidation system • NSF Certified control valve and fiberglass tanks • Uses approximately $1.19 in electricity annually

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Products in Profile Moen® Reflex™ Pulldown System • 40 per cent easier to extend than other pulldown systems (measuring lb. of force required for straight extraction of sprayer from spout). • Resistance-free hose extends and retracts effortlessly for easy operation. • Ball swivel joint provides a full range of motion of the wand. • Returns to the docked position after use without additional assistance. • Features Hydrolock® quick connect system for fast and easy installation.

Moen Flushmount Body Sprays • Spiral-shaped nozzle pattern and self-pressurizing technology provides more coverage. • Adjustable spray face pivots up to 20 degrees in any direction. • Installs cleanly against the wall, blending with shower surround materials. • Adjustable mounting bracket ensures alignment with adjacent body sprays. • Easily serviced from in front of the wall.

Moen Commercial M·Power Dual Flush Valve (1.0 gpf (3.8 lpf) / 1.6 gpf (6.0 lpf) • Chooses most efficient and effective flush to properly evacuate liquid (1.0 gpf) or solid waste (1.6 gpf) • Can reduce water usage up to 37% compared to traditional closet flush valves • Piston technology requires little or no maintenance, outlasts diaphragm models • Slow-closing solenoid valve prevents water-hammer • Operates on 4 (AA) batteries or low power AC adapters

Moen Commercial Grab Bar Slide Bar Combinations • Choice of 24” or 36” ADA-compliant stainless steel grab bar • Features a chrome hand shower with a non positive shut off button • Hand shower available in a 2.5 gpm (9.5 lpm) or 1.5 gpm (5.7 lpm) flow rate (certified to meet Watersense criteria) • Includes a 69” metal hose, vacuum breaker and drop ell • Holds up to 500 lb. when mounted with Moen’s SecureMount™ Anchors

Moen Home Care® Grab Bars with Integrated Accessories • • • •

With Towel Bar adds stability when transferring in and out of the shower/tub With Paper Holder provides safety, makes it easy to replace toilet paper With Shelf provides stability while keeping items conveniently within reach Includes SecureMount™ anchor for secure installation with one – or no – studs

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Products in Profile LG Prestige Models • • • • •

Supreme energy efficiency up to 28 SEER Completely silent operation Quick and easy installation New streamlined and elegant design Drain pump connector

LG Ductless High Efficiency Single-Zone AC • • • • •

Streamlined, low-profile design Energy Star product Plasma Air Purifying System Gold Fin™ anti-corrosion Auto restart, wall thermostat capable

LG Flex-Multi AC Systems • Flexible multi-split zone system with more power, up to 48,000 BTUs • Cool up to four rooms on a single unit • Inverter technology enables SEER ratings up to 19.1 – Energy Star

MultiV Air Source III • • • • •

LG Inverter scroll AHRI 1230 Certification Rapid start cooling Longer piping distances Compact – space saver

MultiV Water III • • • • •

Geothermal ready AHRI 1230 Certified Variable water flow Compact – space saver Longer piping distances

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Products in Profile Matrix Total Home System • Incorporates a condensing furnace, condensing water heater, condensing boiler and HRV. • The most efficient integrated appliance on the planet. • Reduces installation time and complexity. • Reduces greenhouse gas emissions by up to nine tons annually. • Saves the planet while increasing your profit margin.

Trinity TiGas Boiler • • • • •

Ultra-compact and high-efficiency. Sealed combustion system modulates burner to the exact size required. Incorporates a 316L stainless steel condensing heat exchanger. Heats up to 5.5 gallons of water/min. at constant temperature of 110°F. Natural Gas and Propane versions, and floor- and wall-mount configurations.

Trinity LX Gas Boiler • Luxury features and quality with superior efficiencies. • Patented 316L stainless heat exchanger with efficiencies up to 97.1% AFUE. • 5.7” colour touchscreen display with numerous features. • Integrated Combustion Platform. • Can reduce greenhouse gas emissions by up to 50%.

Trin & Stor Indirect Water Heaters & Storage Tanks • • • • •

Endless amounts of hot water, quickly. Available in a wide range of sizes. Offers the most complete line for all your hot water applications. Built from the highest quality materials. The Smart Choice.

Trinity Fire Tube High Efficiency Condensing Boiler • Innovative down-fired tube design • 439 Stainless Steel heat exchanger construction • The combustion chamber enables up to 99% combustion efficiency • iflex interface provides easy navigation • The design offers more flexibility than any other boiler on the market

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Products in Profile CREST® Condensing Boiler • Offers up to 99% thermal efficiency • Five models with capacities of 1.5, 2.0, 2.5, 3.0 and 3.5 million Btu/hr inputs • Features a highly advanced burner and combustion system • SMART TOUCH™ operating control platform, with 8-inch touchscreen display • Equipped with Modbus for easy integration into Building Management Systems

SYNC® Condensing Boiler • Stainless steel heat exchanger technology with modulating/condensing combustion • Available in models producing 1.0, 1.3 and 1.5 million Btu/hr inputs • Delivers thermal efficiency as high as 98% • Offers low NOx operation and 10:1 turndown – cutting-edge green technology • Exclusive SMART TOUCH™ touchscreen control system with cascading sequencer

KNIGHT® XL Commercial Boiler • Offers low NOx emissions and thermal efficiency up to 98% • Five models with 399,000, 500,000, 600,000, 700,000 and 800,000 Btu/hr inputs • Features a fully modulating burner with 5:1 turndown • Re-engineered SMART SYSTEM™ control with selectable cascade options • Easy installation with compact design and ASME stainless steel heat exchanger

ARMOR® Condensing Water Heater • For installation with separate storage tank to protect against lime scale buildup • Offers thermal efficiencies up to 98% • Available in eight models ranging from 150,000 to 800,000 Btu/hr inputs • Equipped with a fully modulating 5:1 turndown burner • SMART SYSTEM™ control with built-in cascading sequencer for up to eight units

ARMOR X2™ Commercial Water Heater • Stainless steel heat exchanger technology with modulating/condensing combustion • Delivers thermal efficiencies up to 96% • Available in models with 1.0, 1.3 and 1.5 million Btu/hr inputs • Two independent combustion systems offering a turndown ratio of 10:1 • SMART TOUCH™ operating control with cascading sequencer

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Products in Profile Lead the Way in Heat Pump Control • Let tN2 House Control 406 optimize heat pump operation in radiant floor heating and cooling • Operate backup boiler with additional DHW & setpoint loads • Get better system performance and save energy using outdoor temperature reset & tekmarNet® communicating thermostats • Use intelligent heat/cool switchover to maximize the overall system performance

Discover the Simplicity of Touchscreen Technology

NEW

• The extra large display of the tekmarNet Thermostat 552 is easy to read and simple to navigate • Easily adjust 7-day programmable schedules and room temperature • Measure indoor, floor and outdoor temperatures • Simple 2 or 4 wire installations ®

Reduce Boiler Cycling Up to 63% • • • •

tekmarNet® House Controls 400 – 403 leads the way in efficiency Control one on-off or modulating boiler with DHW, setpoint, mixing and zones Reduce cycling with zone synchronization and automatic boiler differential Get better system performance and save energy using outdoor temperature reset & tekmarNet® communicating thermostats

The Solution to Centralized Wiring and Zone Expansion • Expand zone capacity for tekmarNet® House Controls with tekmarNet® Wiring Centers 313 - 314 • Compact enclosure for easy mechanical room or remote manifold installation • Two-wire connections provide power/communication to tekmarNet® Thermostats

Home Heating Meets Home Automation • Access system wide heating and cooling settings through your home automation system with the tekmarNet® Gateway 482 • Drivers are available for the most popular home automation brands: AMX, Crestron, Elan Home Systems, Remote Technologies Inc., Savant and Vantage

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RBI Futera XLF

JM & JP Close Coupled Pump Motor

• 88% efficiency rate • Compact space savings in mind • Integral HeatNet® control that can act as a boiler management system • Low NOx / Full Modulation • Quality combustion controls • Service friendly diagnostics

• 1HP to 50HP • Epact and Premium Efficiency • Suitable for Inverter Application • Up to 36 month Warranty

Fan and Blower PSC, Open Air Over, Torsion Flex Mount • Multi Speed • Capacitor Included • 3” Lug Mount for 9” & 10” Bolt Circle • Weather resisting reversing plug • 30” leads

hydronicpartsgroup.com

Stainless Steel Backflow Preventer Split Phase & Capacitor Start Belted Fan Motors

• Lifetime stainless steel body warranty • Lowest total life-cycle cost; simple, easy maintenance • New, improved flow curves • Lead-free law compliant, certified to NSF®/ANSI 61-Annex G • CSA® Certified, UL® Classified, C-UL® Classified, FM® Approved

• Ball Bearing design • 48Z longer output shaft • Extended Thru Bolts • Alternate mounting holes for 143T & 145T Frames • Reversible Rotation

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Products in Profile Pyrot Wood-Fired Boiler • • • • •

(outputs from 512 to 1843 MBH)

Outstanding efficiency up to 85% Advanced combustion process equal in quality to fossil fuel State-of-the-art safety equipment monitors entire system Maximum performance with Viessmann solar, boiler and control technology Built to ASME, Section IV and tested to CSA/UL Safety Standards

Vitocrossal 200, CM2 Gas-Fired Condensing Boiler (133 to 1112 MBH) • • • • • •

Proven Inox-Crossal stainless steel heat exchanger New fully-modulating pre-mix cylinder burner Gas fuel flexibility (NG/LPG/LNG) and multiple venting possibilities No dedicated boiler pump required due to extremely low water pressure drop Ideal for large residential and commercial applications Suitable for high altitude operation up to 10,000 ft. Product may not be exactly as illustrated.

Vitodens 100 Gas-Fired Condensing Boiler/CombiPLUS Kit (37 to 118 MBH) • • • • •

Efficiency up to 95.2% A.F.U.E. for outstanding price/performance ratio Stainless steel MatriX cylinder burner and Inox-Radial heat exchanger On-demand DHW (up to 3.6 GPM) with optional CombiPLUS Kit Install CombiPLUS Kit with boiler or as addition to compatible Vitodens 100 Great for apartments, condos, cottages or single-family homes

Vitodens 200 Gas-Fired Condensing Boiler (31 to 370 MBH) • • • • •

Lambda Pro® technology automatically adjusts to gas type/quality Highest efficiency up to 96.1% A.F.U.E. Vitotronic on-board multi-function outdoor reset boiler/system control Stainless steel MatriX cylinder burner and Inox-Radial heat exchanger Available in multiple-boiler cascade system with inputs up to 2960 MBH

Vitosol 200-F/200-T Solar Thermal Collectors • • • • •

High-performance vacuum tube and flat plate solar collectors For DHW, pool, space heating or solar cooling systems Up to 12 flat plate collectors or 150 tubes per array Versatile mounting options for architectural integration SRCC OG-100 Certified and CSA Energy Performance Verified

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Products in Profile Variable Speed Delta-T Circulators • Maintains a perfect Delta-T to deliver outstanding system efficiency and comfort • Simple Delta-T setting assures just the right amount of flow for optimum system performance • High system efficiency leads to significant energy savings, a 4-5% reduction in annual fuel consumption • Reduced system velocity also equals reduced system noise

iSeries Mixing Valve • The 3-way iValve with union connections is an easy replacement for any thermostatic mixing valve • Precise, cost-effective temperature control for heating systems • Designed for either outdoor reset control or fixed water supply temperature applications • Features optimum zone-by-zone temperature control with built-in boiler protection

NEW

Viridian Circulator Pump • Features a high-efficiency ECM motor that consumes up to 80% less power • Full variable speed control delivers optimum performance and cost savings • Taco Viridian is web-enabled, allowing all settings and pump access to be done over an internet connection • Installation, set-up and service is easy

Electronic Controls • • • •

A whole new generation of advanced technology – now made even simpler The interior features HVAC nomenclature clearly marked out in plain language LED lights are placed right out front for quicker, easier diagnostics They feature solid state relays, low voltage circuits and a host of other refinements to make them simply better

Zone Sentry Valve • Features higher efficiency and quiet, more reliable operation • Employs patented micro-circuit logic controls and draws 93% less energy • Uses fewer components while handling up to 12 valves per standard 40 VA transformer • Multi-function LED assists with troubleshooting • When combined with a Taco 00-VDT circulator, it creates the most efficient hydronic system available

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Products in Profile DynaMAX • Gas fired condensing boiler with up to 97% efficiency • Developed for residential and commercial applications • Available in hydronic heating, hot water supply and combination models • Available in wall-mount models with max. output of 250,000 BTUH and floor-mount models with max. output of 800,000 BTUH

DynaFLAME • New leading edge product with models ranging from 500,000 to 6 million BTU • First in the industry for this style of boiler/water heater • Available in condensing mode with thermal efficiencies of 95%, or non-condensing offering up to 85% • Fully modulating and automatically adjusts the unit output based on the system demand • Units can be moved through a standard 30" doorway

DynaFORCE • Efficiency rating of up to 99% • Heat exchanger constructed entirely of stainless steel • Available for hydronic heating and domestic hot water heating • Can be fired with natural gas or propane • Models range from 300,000 up to 5 million BTU with a 5:1 turndown

DFX • Latest development in DynaFLAME boilers, featuring higher output capability and efficiencies • Near-condensing system with a thermal efficiency of 88% • Models range from from 500,000 to 6 million BTU • Fully modulating and automatically adjusts the unit output based on the system demand • Exceeds any emission standard by achieving extremely low NOx levels of less than 10 ppm

Camus Tank Heater Series • Tank heaters operate at up to 97% efficiency with an extremely low NOx level • Models range from 80,000 to 500,000 BTUH input • Meet or exceed U.S. and Canada Green Building standards • Feature a CSA-certified stainless steel storage tank with a 10-year warranty

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Products in Profile Vic-Press™ for Schedule 10S • Only solution using off-the-shelf ASTM A-312 Sched. 10S pipe • Complete system of couplings, fittings and valves for joining Types 304 and 316 stainless steel • ½” to 2” sizes rated to 500 psi • Greater durability, strength and flow

QuickVic® Style 107H Rigid Coupling • • • •

Fast, easy pipe connections for 2” to 8” steel pipe Installation-ready, no disassembly required No loose parts to drop or lose Rated to 750 psi

Koil-Kit™ Coil Pack • Customizable coil hookup kits, preassembled for faster, easier installation • Consists of a strainer on the supply side and a balancing valve and union on the return side • Hoses provided for both the supply and return sides • Suitable for a variety of hot and cold water applications, including treated and untreated water systems

Advanced Groove System (AGS) Large Diameter Couplings • • • • •

Join 14” through 60" piping systems with unprecedented speed and reliability Two-piece housing for all couplings Visual confirmation of proper joint assembly Twice the end load capabilities Rated to 350 psi

Victaulic FireLock® Fire Protection Solutions • Complete offering of sprinklers, couplings, fittings, and valves to meet the needs of any fire protection applications

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Products in Profile JM-3055 Jet-Set™ • • • • •

Has the power to clear your most stubborn stoppages Heavy-duty 3,000 psi/5.5 gpm pump with Vibra-pulse® on demand Frame can be tipped back to maneuver it into position Removable hose reel on heavy-duty frame with four pneumatic tires 480 cc (16 hp) Briggs & Stratton Vanguard engine, electric start, gear reducer

JM-3080 Jet-Set™ • • • • •

High water flow water jet without a trailer Now features a removable 300 ft. (90 m.) capacity hose reel 3,000 psi/8 gpm of cleaning power; 12-gallon buffer tank protects pump Can be tipped back on rear wheels to move into position 614 cc (20 hp) Honda engine, electric start, gear reducer

JM-2512 Typhoon™ Trailer Jet • • • • •

12 gpm at 2,500 psi for blockages in large lines and long runs 200-gallon holding tank for applications with limited water access 400 ft. hose reel with electric rewind and variable speed reel controller 690 cc (24 hp) Honda engine, heavy-duty pump, Vibra-pulse® on demand Electric brakes, rear stabilizer jacks, anti-freeze system and more

ClogChopper™ • Rip through tough stoppages with the ClogChopper cutting tool • Six self-sharpening blades grind up debris and roots • Spherical design maneuvers around tight bends and traps • Clear drain lines of debris, scale and crystallized urine • Variety of sizes available for General drain cleaners and other brands

Kinetic Water Ram™ • • • • •

Clears slow-draining showers, tubs and narrow drain lines in trailers Burst of compressed air creates shock wave to break up stoppage Shock wave bypasses vents and stacks, hitting stoppage with 98% force You get instant impact with no pressure build-up Self-contained pump to hit stoppage with just the right amount of force

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Products in Profile BlazeMaster® CPVC Piping System • Viking manufactures the highest quality of BlazeMaster® CPVC sprinkler pipe • cULus Listed, FM Approved, LPCB Approved, and certified by NSF International for potable water services • Pipe meets or exceeds ASTM F442 • Visit the Viking CPVC Piping System mobile site here: http://vikinggroup.mobi/c/9075

VGS® Grooved Piping System • Full complement of couplings, fittings, flanges, mechanical tees, and other products necessary for the installation of fire sprinkler systems • Offered in both standard ductile iron as well as galvanized material for use in areas subject to corrosion • VGS - Gaskets good for temperature rating -34ºC to +110ºC (-30ºF to +230ºF) • Visit the mobile site here: http://vikinggroup.mobi/c/9074

VK486 Freedom® Residential Horizontal Sidewall Sprinkler • Built from Viking's patented flow shaper technology • 4.0 (58) K-factor • cULus listed with the lowest achievable flow rate of 13 gpm (49 L/min) at 16 x 16 ft (4.9 x 4.9 m) coverage area • Coverage areas include 20 x 20 ft (6.1 x 6.1 m) and 16 x 22 ft (4.9 x 6.7 m)

VK457 Freedom® Residential Flat Plate Concealed Pendent Sprinkler • • • •

Industry leading flow and pressure characteristics Freedom offers the smallest flat concealed cover plate in the industry A larger cover plate is also available for maximum installation flexibility A choice of nine standard finishes and unlimited cULus listed custom colours make Freedom virtually undetectable once installed

VK480 Freedom® Residential Flat Plate Concealed Sidewall Sprinkler • For the first time, the advantages of a sidewall sprinkler available fully concealed behind a flat cover plate • 4.0 (58) K-factor • This patent-pending sprinkler is cULus listed to protect up to 16 x 18 ft (4.9 x 5.5 m) coverage areas • For additional information visit: www.vikinggroupinc.com/freedom

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Products in Profile dahl-in-one® • • • • •

Emergency Valve Kit with valve bodies, handles and connectors Assemble your own valve on site and finish the job on the first visit Over 30 pipe connector types for quick assembly on the job Inexpensive way to carry hundreds of specialty valves on the truck Made in Canada, North American materials, 25-year warranty

Universal Tee™ • • • • •

Turn regular supply stops into dual shut-off stops Create common or specialty dual shut-off stops in floor or wall Connecting Tees create triple and quadruple shut-off stops Works with PEX, copper, CPVC, iron and more Made in Canada, North American materials, 25-year warranty

Water Hammer Arrester Valves • • • • •

Control water hammer created by fixtures with quick closing valves Can be used when retrofitting old or installing new supply stops Piston sealed air cushion absorbs pressure spikes without water logging More than 50 models to fit most end-of-line pipe types and sizes Made in Canada, North American materials, 25-year warranty

F1960 Cold Expansion • Mini-ball™ 1/4-turn valves and fittings now available for PEX-A pipe • Supply/in-line/dual shut-off stops, dual outlets, hose bibbs and more • For potable water and radiant heating applications • Certified and listed by CSA and IAPMO to adhere to ASTM F1960 • Made in Canada, North American materials, 25-year warranty

Finishing Valve • • • • •

Mini-ball™ 1/4-turn valve with extension and deep bell plate Ideal for toilets, pedestal sinks and bidets with exposed piping For 1/2” copper, PEX crimp, PEX A (F1960) and Iron (male) Deep bell plate conceals pipe and joint to complete finished look Made in Canada, North American materials, 25-year warranty

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RSBS Series Single-phase Plug-and-Play Soft Start • Reduces the starting current with heat pumps and limits the amperage demand, which peaks when single-phase scroll compressors are starting • Avoids high energy tariffs by maintaining starting current below fixed limits • Reduces heat dissipation, bypassing internal power semiconductors • Provides a 60 per cent reduction in current and increases compressor lifetime • Extends the range of existing RSBS platforms, providing starting solutions for compressors rated up to 32 Arms

carlogavazzi.com

Direct Vent Gas-Fired Baseboard Heater • • • • •

Available in 5,000 and 9,000 BTUH, natural or LP gas Retrofits expensive electric baseboard heaters High-efficient in-shot burners Sealed combustion, tubular heat exchangers Requires only 2-1/2” wall opening

cozyheaters.com

GL Plus

KT-2000 Infrared Auto Flush Retro Fit Unit

• Purged and pressurized • Conforms to ASTM B-280/B819 • Available in 10’, 12’ and 20’ lengths in a variety of sizes • Cleaned and deburred • Installer friendly “easy to remove” silicone plugs

• Retrofits to any exposed flush valve • No special installation tools required • Easy one minute installation • Keeps fixtures clean and presentable • Smart object detection technology • Utilizes four “C” size batteries (included) with a tested cycle life of 3,000 cycles

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Products in Profile DEB4 Deburring Tool • One easy revolution of the DEB4 Deburring Tool produces a 3/32" chamfer to manufacturer’s standards in seconds • Creates a smooth pipe end so solvent spreads evenly as pipe is joined • DEB4 features a reversible, sharpenable, hardened steel blade for two cutting edges • Deburrs six pipe sizes: 1 1/4" - 4" • DEB4 fits comfortably in the span of one’s hand

DEB1 Deburring Tool • DEB1IPS and DEB1CTS debur and provide chamfer to manufacturer’s standards in seconds • Handheld DEB1 has knurled grip making it slip-resistant when working with pipe • Blade is sharpenable and/or replaceable • Deburrs three sizes: ½”, ¾”, and 1” PVC, CPVC, ABS, PE and PP • Available for CTS or IPS pipe – specify desired type

636 Solutions Kit • These kits contain tools required to install a perfect joint every time to prevent failures between pipe and fitting • The Quick Release™ cutter provides quick, square cuts on plastic pipe • DEB4 deburring tool creates a proper chamfer to manufacturer’s standards for even distribution of solvent cement • Internal pipe cutter yields a uniform internal cut in hard-to-reach places where a tubing cutter will not fit • All tools are contained in a lightweight, hard plastic case

PPR Reamers • Quickly and easily remove pipe and solvent cement residue to salvage fittings • Reduce labor time and materials costs by eliminating the need to replace entire sections of pipe • Available in six common fitting sizes: ¾”, 1”, 1-1/2”, 2”, 3”, and 4” • Fit standard ½" drills • Four-sided carbide insert provides an extra cutting edge with a 180° rotation

PLAS In-Line Rotary™ Cutter • PLAS In-Line Rotary™ Cutters are excellent for cutting 4” to 28” (110 - 800 mm) diameter PVC or PE pipe in-trench or above ground • Needs just 6” to 8” (153 - 203 mm) clearance around the pipe • Outboard rollers keep the cutter aligned on pipe, ensuring a square cut • The tool’s carbide-tipped blades for PVC are long-lasting and penetrate up to a 2” wall thickness • Can produce, in-line with the cut, a 15° bevel on both sides of the cut

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Products in Profile Versa-Flame • • • • •

High efficiency Combination space heating and endless hot water Endless hot water and space heating with high volume of thermal mass Available in three BTU inputs ranging from 130 to 199 BTU’s 3-digit control display; capable of cascading up to 8 heaters; includes outdoors reset capability

Versa-Hydro™ • 96% Efficient • The cost effective Versa-Hydro™ combines space heating, domestic hot water, and total system contro into one compact, high-efficiency, mod-con unit • High efficiency water heater with space heating, up to 130,000 BTU at 160F • Available in 3 sizes, 55, 80 and 119 gallons with two BTU outputs ranging from 130,000 to 199,000 BTU • Two-line 20-character LCD control panel; capable of cascading up to 8 boilers; outdoor reset capability

The Pioneer • A trailblazing new appliance that installs like a mid-efficiency boiler with the performance of a high-efficiency product • 95% maximum operating efficiency • Ample thermal mass and no primary/secondary piping required • Stored hot water in stainless steel tank provides buffer against cycling during low load conditions • Hybrid cupronickel/stainless steel heat exchanger eliminates scale buildup • Heat exchanger protected against “flashing” due to low flow conditions

Fujitsu • Up to 17 SEER energy efficient operation lowers utility bills • Flare connections make HFI models easier to install • One Group Remote Control can control all 8 zones • Long piping lengths up to 230 ft. increase installation options • Inverter technology regulates compressor speed to optimum energy usage

Armstrong • Modulating heat provides superior comfort over traditional single stage and two stage products • Variable speed circulates air at continuous rates eliminating hot and cold pockets. • Cooling operation moves air slowly over the evaporator coil • Electronic control with digital accuracy to keep your home comfortable

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Products in Profile SDB47/8 Brass Side Discharge Shower Drain • • • • •

Converting a hotel bathtub to a walk-in shower just got easier Low profile cast brass base with 1-1/2” solder DWV connection Round or square grid in chrome or brushed nickel finishes Extra-long ABS strainer body for deeper installations Reinforced ABS flange eliminates flexing, reversible ABS collar for adjustability • CSA Certified

NOBURST Products • • • • •

Major boiler manufacturer approved NOBURST antifreeze and heat transfer fluids NOBURST cleaning products NOBURST testing equipment Antifreeze for aluminum boilers also available

360 Fill&Drain™ Waste & Overflow System • • • • •

Waste and overflow with integral tub filler Two laminar flow outlets rated @ 3 gpm (13 lpm) each Built-in backflow technology CSA certified Proudly designed, engineered and manufactured in Canada

Prier® P-164 quarter turn Residential Hydrant • Frost proof • Soft grip, quarter turn operation, easy service compression seat • Includes anti-siphon vacuum breaker and back flow preventer • Large solid brass flange, enclosed screw holes and pitched to drain • C-UPC certified • North America’s most comprehensive line of residential and commercial hydrants

OS&B™ Commercial Division • • • •

NEW

Commercial catalogue New commercial specification sheets New commercial website coming soon Complete assortment of commercial products

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Products in Profile

Condensing Boilers

Mitsubishi Electric City Multi Systems

• Designed for standalone or cascades • Ultra-high efficiencies up to 96% with low flue gas emissions • Ideal for smaller commercial buildings and large residences • Innovative Alu-plus condensing heat exchanger for long life and easy servicing • For commercial operation, linking together two to four or more in a multi-boiler cascade delivers both space and energy savings

• Using inverter driven technology/low noise levels • Two-pipe systems for simultaneous heating and cooling • Compact/modular design for ease of installation • Wide selection of fan coils • Hyper heat inverter system – heating operation to -25ºC (-13ºF)

Mitsubishi Electric Mr Slim Systems

Tankless Water Heaters • Excellent installation versatility for both residential and commercial applications • Ultra-high efficiency saves fuel costs and reduces harmful emissions • Advanced software allows up to 24 units to be cascaded for larger commercial applications • ENERGY STAR rated models are available meeting stringent 2012 Low-Nox requirements • Powered by either Natural gas or Propane and offer a 15 year heat exchanger warranty

TA Series Geothermal Heat Pump • Bosch’s green technology is the most environmentally friendly way to heat and cool any home • The TA Series has been awarded ENERGY STAR ‘Most Efficient’ designation for 2011 • The Environmental Protection Agency (EPA) states that geothermal heat pump systems are 45% more efficient • These units also feature environmentallyfriendly R410-A refrigerant • They also deliver quiet operation plus low operating costs

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Aermec Air-to-Water Chillers and Heat Pumps/Fan Coils • A/C, heat pumps and chillers (3 to 250 tons) with simultaneous heating/cooling, new water-to-water heat pumps • Free cooling/100% heat recovery/close control computer room units • Fully redundant units • The quietest fan coils in the world • Multi position/low profile/inverter fan coils and, now available, high wall fan coils • www.aermec.ca

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• Compact “M” series with i-see Sensor • Variable compressor speed inverter technology • Energy efficient – up to 26 SEER • Super-quiet technology – only 22dB(A) • Hyper heating down to -25ºC (-13ºF)

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Products in Profile Radiant Ready 30E (RR30E) • • • • •

Complete Mechanical Package in a Box 30,000 BTUh electric boiler, expansion tank, circulator, pressure relief valve Outdoor reset staging control 5-Loop EP heating manifold (expandable up to 12 loops) Cost effective out of the box solution

Fast Trak™ • • • • •

Faster and easier than staple-down methods Requires only one installer Fast Trak 0.5 ideal for retrofit applications (only ½" thick) Fast Trak 1.3i embedded already in the mat Labour saving

Engineered Polymer (EP) Manifold • • • • • •

Flexible and modular for expansion in the field Immune to corrosion, pitting and scaling Resists high chlorine levels and ultraviolet light Offers a cost-effective solution to metal alternatives Flow meters provide fast, easy loop balancing Vent and purge valves

Climate Control Zoning (CCZ) • • • • •

State-of-the-art wireless communication technology Ideal solution for retrofit and remodels No thermostat wiring required Speeds installation and new construction Operates up to 12 wireless thermostats and 14 loop actuators per zone control unit

Ecoflex Piping Solutions • • • • •

Available for both heating and potable applications, PEX-a or HDPE ¾” to 4” Superior technical performance with fewer or no underground connections Custom cut and delivery to site, up to 1,100 ft. total coil length Custom tubing configurations and heat tracing 40% more cost effective vs traditional suspended piping systems

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Products in Profile Ceiling Boot • Connects round pipe to rectangular opening in ceilings • Wings can be nailed to floor joists or rest on top of ceiling tiles/drywall • This ensures the boot stays in place and connected to the opening

Concrete Floor Sleeve • Used on high rise buildings (condominiums and offices) • Provides opening in concrete floor • For installation of water pipes, drain pipes, sprinkler lines, gas lines, etc • Bottom of sleeve has fish lock collar for securing sleeve to concrete form • Cap on top of sleeve provides additional strength, keeps hole clear of concrete

Airtight Takeoff • Low profile (total height under 3 ½”) – side, top or bottom mount • Airtight design has double-sided 1/8” thick adhesive gasket to seal to duct • Special 3M pressure-sensitive tape to seal the collar overlap • Damper positioned low in collar to deflect air into the takeoff

Vent Thimble • Provides opening in brick/stone/siding for fresh air intake or exhaust hood • Enables hood to be installed after wall surface has been completed • Reduces the possibility of damage to hoods and intakes • Reduces the time required to make a hole in the brick or stone • Thimble can be filled with insulation to maintain desired R value • Hood not included

Spiral Elbow • Spiral elbow made using same seam as spiral pipe • Sealant only required where elbow is attached to spiral pipe • Considerable cost reduction in both labour and sealant material • Spiral Elbows aesthetically superior; match the spiral pipe itself • Mechanical 4-ply lock seam construction and beaded (male) ends

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Products in Profile Flex-Vent KM • Insulated duct • Core type: strong polyester film • Temperature range: -20ºF to 250ºF cont. • Insulation: R-4.2, R-6.0, R-8.0 • Meets UL 181 & NFPA 90A-90B fire codes

Flex-Vent KP • Insulated duct • Core type: strong polyester film • Temperature range: -20ºF to 250ºF cont. • Insulation: R-4.2, R-6.0, R-8.0 • Meets UL 181 & NFPA 90A-90B fire codes

Flex-Vent KPE • Insulated duct • Core type: strong polyester film • Temperature range: -20ºF to 250ºF cont. • Insulation: R-4.2, R-6.0, R-8.0 • Meets UL 181 & NFPA 90A-90B fire codes

Flex-Vent MC • Non-insulated duct • Core type: multiple layers of clear and metallized polyester film • Fully laminated with adhesive • Temperature range: -20ºF to 250ºF cont. • Meets UL 181 & NFPA 90A-90B fire codes

Flex-Vent R-KD • Insulated duct • Core type: polyester innercore • Temperature range: -20ºF to 250ºF • Insulation: R-4.2, R-6.0, R-8.0 • Meets UL 181 & NFPA 90A-90B fire codes • For mobile homes

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Products in Profile Milwaukee M18 FUEL™ 1/2" Hammer Drill/Driver 2604-22 • New breed of cordless tool – most advanced technologies in the world • POWERSTATE™ Brushless Motor: up to 725 in. lb. of torque • REDLITHIUM™ Battery Technology: more work per charge and over pack life • REDLINK PLUS™ Intelligence: optimized performance and overload protection • Built for the most demanding professionals in the world

Milwaukee M12™ 160 x120 Thermal Imager 2260-21 • Capture thermal and visual images on each trigger pull for enhanced reporting • Crisp, high resolution 160x120 pixel thermal images for clear definition • Complete report software to easily analyze images • Broader temperature range (-10 to 350°C) to cover more applications • 5X faster battery charge over closest competitor

Milwaukee M-Spector 360™ 2313-21 • • • • •

Rotating screen provides the user fluid image control Optimized 2.7” LCD: digital image; larger screen; crisp, clear image 9mm 640x480 digital image sensor: superior quality in nearly half the size 4 surround LED lights: best-in-class brightness without shadow or glare Enhanced cable: aluminum head, unmatched durability, pipe maneuverability

Milwaukee M12™ Cordless High Performance Jig Saw 2445-21 • • • • •

Most compact, lightest weight professional cordless jig saw on the market For quick cuts in wood, metal, wall tile, or plastics without the hassle of a cord Compact and lightweight: only 3.8 lb. and 8.75" long Designed to minimize vibration by keeping weight over cutting area Hybrid Grip™ brings grip closer to material with variable speed trigger

Milwaukee M12™ Cordless LITHIUM-ION Heated Jacket 2331 • • • • •

3 heat zones distribute heat to core body areas Powered by the revolutionary M12™ REDLITHIUM™ battery Delivers unparalleled comfort to users on and off the job site Superior run-time: up to 6 hours of continuous heat per battery charge Water and wind resistant

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Products in Profile OneFlow Scale Control System • Virtually maintenance-free • Prevents scale by transforming dissolved hardness minerals into harmless, microscopic crystal particles • Uses “green” technology requiring no backwashing, no salt, and no electricity • Systems available in many connection sizes to meet flow rates from 0.5 to 450 gpm or more • Models available in cartridge and tank style housings for commercial applications on both cold and hot water lines

Brae Rainwater Harvesting Systems • • • •

Configurable for commercial, institutional and residential applications Can reduce water consumption by up to 65% Storage capacities of 200 to over 2 million gallons Manage filtration, storage, distribution and treatment functions typical to rainwater systems • www.braewater.ca

HydroGuard XP models MM430 and SH1430 • Eight valves, including two 2” valves with capacities in excess of 200 gpm • Mounted in any position, housed in cabinets, or assembled and tested as supply fixtures or multi-valve stations • Industry-leading low flow control, as low as 1.0 gpm on the largest sizes • Feature Powers’ paraffin-based Advanced Thermal Actuation technology • All valves listed to ASSE 1017 and CSA B125 • www.powerscontrols.ca

Governor™ 80M2 • • • • •

Compatible with all major toilet brands Protects against costly pressure surges due to thermal expansion Conserves water – up to 12% per flush Prevents costly waste by shutting off water to a leaking toilet Compact design with simple height adjustment – can be fine tuned after installation

Silver Eagle Backflow Prevention • 70% lighter than traditional designs • Most compact design in the industry • Entire valve body and quick access sleeve manufactured from 300 Series Stainless Steel • Approved with gate valves or UL/FM butterfly • Approved for horizontal, vertical or "N" patterns, 957 also available in "Z" pattern

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Products in Profile

Tranquility TZ

Movincool

• Electronic communicating interface to thermostat for faster installation and system diagnostics • “Plug and Play” internal variable water flow system eliminates need for external flow center • Next generation CopelandTM Ultra-TechTM two-stage scroll compressor • Smallest cabinet footprint in the industry

• • • •

Innovative Cost-effective Air or water-cooled models No costly installation necessary • Emergency, supplemental cooling solution

GeoSpring 2 Hybrid Water Heater Tranquility TMW

• 50 gallon capacity • 4 operating modes allows for customized energy savings • Electronic controls • 10 year limited warranty • Vacation setting

• Copeland™ high efficiency scroll compressor • Optional hot water generator with internal pump • Powder-coated steel cabinet with stainless steel access panels for long life • Dual level compressor isolation mounting for ultra quiet operation

Tranquility TT Panasonic Ventilation Fans

• Extra high efficiency (EER 27), produces significant energy savings • Optional hot water generator can lower home hot water cost • Two-stage compressor technology and variable speed ECM blower motor provide ultimate comfort and efficiency • Noise reducing insulated compressor compartment and interior cabinet is standard

• • • •

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Super quiet operation Energy efficient Easy installation Removal of excess moisture

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Products in Profile R422B • R22 replacement refrigerant for residential and light commercial applications • No oil change required • No major system modifications • Replaces R22, R407C, R417A, R422D • Non toxic and non flammable with ASHRAE designation and safety classified A1

R422C • R22 replacement refrigerant for low temp refrigeration applications • No oil change required • No major system modifications • Replaces R502, R422A, R507A, R408A, R404A, R402A R22 (Refrigeration) • Non toxic and non flammable with ASHRAE designation and safety classified A1

R414B • R12 replacement refrigerant for refrigeration and automotive air conditioning applications • No oil change required • No major system modifications • Replaces R12, R409A, R500, R134A, R416A, R401A, R401B • Non toxic and non flammable with ASHRAE designation and safety classified A1

2012 Cooling Motor catalogue featuring: • More than 400 direct replacement motors for over 50 equipment manufacturers • High efficiency PSC and ECM motors • “Truck Stock” multi HP direct drive and condenser fan motors to save time and money

Siccom Mini Condensate Pumps • Quietest pump available – less than 21dBA • Smallest pump available – 3.36”x1.08”x1.92” • Up to 3.96 GPH (15 L/H) • 115 or 230 volt • Available as pump only or preassembled kit

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System 9RLS2

FasNSeal® Flex

• World’s most efficient heat pump with a SEER of 27.2 • 9,000 BTU/h ductless mini-split with a sleek chassis design • Heating capacity at low outdoor temperatures down to -5°F • Includes Energy Saving Program (ESP) – saves consumers money • Programmable wireless remote control features a weekly timer

• Flexible venting from the FasNSeal family of products for condensing appliances • The only flexible vent system UL-1738 approved • Sure-seal locking seam for superior strength/flexibility • Smooth inner-wall means no output reduction • 3” to 12” diameters. Interchangeable with FasNSeal rigid

System 12RLS2 • • • • •

Among the world’s most efficient heat pumps with a SEER of 25.0 12,000 BTU/h ductless mini-split with a sleek chassis design Heating capacity at low outdoor temperatures down to -5°F Includes Energy Saving Program (ESP) – saves consumers money Programmable wireless remote control features a weekly timer

FasNSeal® Single and Double-wall • AL29-4C venting for condensing appliances • Diameters up to 24” for commercial applications • Patented, built-in mechanical locking band • Directional gaskets reduce installation time • Zero clearance to combustibles

System 15RLS2 • Among the world’s most efficient heat pumps with a SEER of 21.5 • 15,000 BTU/h ductless mini-split with a sleek chassis design • Heating capacity at low outdoor temperatures down to -5°F • Includes Energy Saving Program (ESP) – saves consumers money • Programmable wireless remote control features a weekly timer

PolyPro® Multi-Zone System

• ULC-S636 GREENVENT® for condensing gas/oil appliances • Environmentally safe alternative to PVC or CPVC • Venting system made of 100% recyclable polypropylene • Double-wall flex and rigid single-wall pipe, no ugly terminations • For high-efficiency gas furnaces, condensing boilers, instant hot water heaters

• Over 3,000 combinations, up to 8 indoor units to 1 outdoor unit • Individual Zone Control: each indoor unit can operate independently • Choose the style that fits your needs – wall mount, cassette or slim duct • Year-round, whole home heating and cooling • Energy efficiency means low utility bills

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Products in Profile Thermo Thimble • • • • •

The professional way to run your A/C line set Run line-sets and pipe through 4”, 6” or 8” walls Provides an air-tight seal to outside wall penetrations High density foam gaskets keep out air, insects or other pests Provides a custom look to your HVAC installation

Snap Clamps • • • • •

Adjustable brackets hang, support and clamp HVAC items securely Ideal for copper pipes, PVC pipes, refrigeration lines, hoses and wires Heavy duty industrial grade clamps available in five sizes Help eliminate common plumbing problems like noisy or vibrating pipes Provides a clean and neat installation appearance

Thermo Button Lok • • • • •

World’s best hanger strap, has 1” adjustment button holes Ideal for hanging ductwork or pipes Perfect for plumbers, HVAC installers and homeowners Strap flexibility allows for easy installation Low cost support solution locks air ducts securely in place

Thermo Equipment Pad • • • • •

Lightest, most durable pad for HVAC and pool equipment Made of durable polyethylene in cured cement color Green product – made with recycled material Rugged pad design – easy to install Structural technology for optimum support

Thermopan • • • • •

High quality, sheet metal alternative for constructing air ducts Lightweight and pre-cut Staple in place on floor joists and stud cavities A high-quality panning solution Great for new HVAC installations, remodeling or retro-fitting

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NORTH

AMERI CA

FORMAT.ZIP • Combi wall hung gas boiler • Instantaneous performance in an aesthetically pleasing, compact package • Modulating outputs ranging from 44,800 BTU/h up to 111,700 BTU/h • Non-condensing up to 85% efficiency • Built in circulator, expansion tank and air eliminator

Planet Dewy 60 BFR • Condensing wall hung boiler up to 97% efficiency • Ultra efficiency stainless steel heat exchanger • Advanced low NOx technology • Built in circulator and air eliminator • Cascade design with modulating outputs from 74,400 Btu/h to 1.2 MBTU/h

Planet Dewy 30/50 • Condensing wall hung combi boiler up to 97% efficiency • 50 litre built in indirect tank for DHW storage • Built in circulator, expansion tank and air eliminator • Unparalleled six-minute, full-tank recharge capability • Modulating outputs ranging from 27,300 Btu/h up to 100,800 Btu/h

Murelle 30 HE • Condensing wall hung combi boiler up to 97% efficiency • Sophisticated pre-mix system • Intelligent PCB board is “solar ready” • Built in circulator, expansion tank and air eliminator • Modulating outputs from 40,000 Btu/h up to 100,800 Btu/h

Planet Dewy 30 BFT • Condensing wall hung boiler up to 97% efficiency • Built in circulator, expansion tank and air eliminator • Heating boiler and DHW ready with a built in 3-way valve • Modulating outputs from 27,300 Btu/h up to 100,800 Btu/h • Ideal for radiant and snow melt applications

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Products in Profile Model UEAS • • • • •

Super high efficiency unit heater – up to 93% Lowest electrical usage Vertical or horizontal venting Ten year heat exchanger warranty MacroChannel® secondary heat exchanger allows more air through heater

Z Series IAQ Ventilation Unit • • • • •

Recovers more than 80% of exhaust air energy year round Cooling season energy efficiency ratio (EER) greater than 17 Heating season COP greater than nine Demand based control Effective and efficient with outdoor temperatures from -10˚ to 115˚ F

Model SHH • • • • •

First 90%+ efficient commercial split system Suited for “Optimized Energy Performance” credit through LEED Energy analysis available from your Reznor agent Indoor installation – vertical or horizontal exhaust venting Heat exchanger technology has over 25 years field-proven reliability

M Series Condensing Unit • • • • •

Three capacity stages to match changes in load demand Up to 12.3 EER Five year compressor warranty Capacity modulation control (17% to 100%) Matched to Reznor split system air handlers

Modular Air Processing Systems (MAPS®) • • • • •

Gas or electric heating Makeup air, ventilation air or tempered space conditioning IQ control system compatible with BacNet, Modbus and Lon Protocol Modulating cooling (up to 10:1) and heating capacity (8:1) Integrated ERV

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Products in Profile GrohFlexTM • • • • •

Advanced universal rough-in valve system provides smart solutions One universal rough-in box works for any tub/shower installation Three different styles across five functions cover all possibilities Single/dual function PBV/THM and custom THM available Quick installation, easy maintenance, simple to upgrade, saves money

Concetto Kitchen, Bath and Shower Fixtures • • • • •

Redesigned for a more fresh contemporary look High-style design and high-tech features deliver great value A complete line for the bathroom and kitchen SilkMove® ceramic cartridge offers lifelong, effortless water control StarLight® chrome produces a deep, lustrous long lasting finish

Tempesta Shower Line • • • • •

A new assortment of showerheads, hand showers and shower bars Three distinct styles: Contemporary, Cosmopolitan and Authentic Four spray patterns to put you in the right mood New RainO2 injects air into the water for fuller droplets Economical and built with all the GROHE DNA features

Euphoria THM Shower System • • • • •

Modern, contemporary design and functional excellence Horizontal 45° swivel 17 11⁄16" arm with 6 5⁄16" shower head Switch between hand shower and shower head via built-in diverter Adjustable height bar with gliding element and 59" metal hose Dreamspray®, StarLight® Chrome, CoolTouch® and SpeedClean® anti-lime system

Bau Loop Bath and Shower Fixtures • • • • •

Signature GROHE elements enhance the purity of modern architecture Loop-shaped lever handles and cylindrical body define minimalist design SilkMove® ceramic cartridge technology offers dependable service StarLight® chrome technology delivers timeless, long lasting chrome finish Complete selection for budget conscious individuals with designer tastes

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Products in Profile Gate, globe, check valves • • • • •

Cast bronze 200 CWP gate, globe & swing check valves in press sizes ½” to 2” Dimensions and workmanship conform to MSS-SP80 Rising and non-rising stem models with bronze wedge disc gates In-line check valves with RPTFE Ball Cone® seating and bronze wye strainers 100% factory tested, made in the USA, lead free options available

Backflow preventers • • • • •

4A Series of Reduced Pressure Principle Backflow Preventers (½” to 2”) Bronze bodies and innovative cartridge check design Provide protection of potable water against high hazard conditions Available with optional Apollo bronze strainers 100% factory tested, made in the USA, lead free options available

Ball valves • • • • •

Contractor quality press ball valves in sizes ½” to 2” Made in the USA Full port design, bronze bodies and numerous handle and trim options. Lead free options are available. Apollo International brass XLC press models in sizes 2½”, 3” and 4”

Small-diameter fittings • • • • •

Copper-body construction for most configurations Lead-free design offers a leak-before-press feature Approved for underground applications and ideal for service and repair Pre-lubricated, they are fast and simple to install. Available in ½” to 2” sizes, copper fittings are made in the USA

Pressure reducing valves • • • • •

Available in press sizes ½” to 2” Four models cover residential, commercial and institutional applications Featuring sturdy bronze bodies and high flow rates Valves are 100% factory tested and preset at 50 psi Made in the USA, lead free options available

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Products in Profile Gas Connectors • • • • •

100% leak testing of every connector three times Full line of gas connectors for all appliances Competitive pricing without sacrificing quality All connectors are CSA approved Easyflex is a leading manufacturer of stainless steel tubing products

Water & Braided Connectors Faster, Easier, Better.

• 100% leak tested • Ideal for water tank replacements • Complete line for faucets, toilets, dishwashers, washing machines and ice makers • Maximum corrosion resistance and flexibility • All connectors are CSA and cUPC approved

ecovisionsales.ca FLEX 100H Heat Recovery Ventilator • Compact, top port HRV fits in spaces as small as 24 inches • Designed for small and multi-family applications up to 1,800 sq. ft. • Maximum continuous ventilation of 106 CFM at 0.4" w.g. • TurboTouch boost temporarily delivers 50% more capacity on demand • EZ-Mount wall bracket included. Energy Star rated.

ECO-touch™ Programmable Touch Screen Control • Ventilation controller featuring complete touch screen technology • Compatible with Fantech's SHR/VHR (HRVs) and the FLEX Series units • One touch automatic operation (ECO mode) as well as manual selections • MAX mode temporarily boosts ventilating power for 20, 40 or 60 minutes • Indoor relative humidity display; maintenance reminder indicator

fantech.net MUB Commercial inline fan • • • • •

Airflows up to 6.400 cfm High performance blowers 100% controllable through the built-in potentiometer Removable panels allow airflow direction to be selected on site Low noise emissions

K..EC Inline fan • • • • •

Up to 800 cfm Integrated motor protection Pre-wired potentiometer Any mounting position can be chosen Low SFP factor features low energy consumption

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Repurposing & Buy-Back • • • • •

Canada’s leading refrigerant recycler First in our industry to be registered to ISO 9001 and ISO 14001 Spent refrigerants repurposed to meet or exceed ARI 700 specifications Best market prices paid for used refrigerants that will be repurposed Full range of recovery cylinders for your convenience

Cylinder Exchange • • • •

Fielding provides a comprehensive cylinder program, including Refurbishing Recertification Disposal

Analytical and Quality Control • World class analytical laboratory • Provides accurate and reliable analysis of all CFC, HFC and HCFC refrigerants found in the AHRI standards

Refrigerant Management Canada • The largest service provider to Refrigerant Management Canada (RMC) • Fielding is your partner for responsible destruction of non-recyclable ozone depleting (ODS) refrigerants • Equipped with a fleet of collection and distribution cylinders

R22 Replacement • Exclusive Canadian manufacturer of Choice™ R421A Refrigerant • The GREEN drop-in R22 replacement • No oil-change or unit modifications required • Pressure/temperature performance virtually equal to R-22

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Products in Profile Model 19 • Guaranteed not to freeze even with a hose left on • Patented pressure relief valve to relieve pressure build up due to hose left on • 5 year warranty • Oval powdered coated aluminum handle • Made in USA

Model 22 • Patented pressure relief valve installed in each tube • Built-in anti siphon vacuum breaker • Two handle design for positive hot or cold use and mixing • Oval powered coated aluminum handles with Hot & Cold buttons • Made in USA

Model 30 • Automatic draining even with a hose left on • Field testable dual check valve nozzle • Oval powered coated aluminum handle • Red brass construction • Made in USA

Model MB30 • Residential modular box for model 30 wall faucet • Replaceable door and fascia • Thumb latch standard available with cylinder lock • Stub-out scale on side of box • Made of durable composite material

Model RB65 • Round brass box for installation of a commercial hydrant • Ideal for concrete construction — 6” core drill and box slides in — no chipping required • Model 65 or 67 will fit into this box • Door swings up and locks into place • Made in USA; totally repairable while installed

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Products in Profile

The Leader in Condensing Tankless Technology

GeoComfort Vertical Packaged Systems • Sizes from two through six tons • Multi-position design allows for versatile installation • All-aluminum micro-channel air coil eliminates corrosion • Eye-level digital controls • Anti-microbial composite drain pan

Condensing Tankless Gas Water Heater • Ultra condensing efficiency (EF 0.96) • SCH 40 3" PVC venting • Re-circulation pump and buffer tank • Endless supply of hot water • Two stainless steel heat exchangers

Remote Control NR-10DU

Hydron Module Combination Systems • Sizes from three through six tons • Multi-position design allows for versatile installation • Hydronic heating function (built-in water-to-water section) • Eye-level digital controls • Anti-microbial composite drain pan

Condensing Combi Gas Boiler/Water Heater

GeoComfort Water-to-Water Systems • Sizes from two through 10 tons • Radiant floor ready • Optional hot water generator (desuperheater) • Oversized copper coaxial heat exchanger • Reliable scroll compressors

enertechgeo.com

Remote Control NR-10PU

• SCH 40 3" PVC venting • Built-in primary loop pump • Eco-friendly technology • Space saving design • Ultra-condensing efficiency

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Products in Profile Desert Springs DS-AFX Autoflush Humidifier • • • • •

Uses 33% less water, pump is faster than previous solenoid system Scheduled purge/rinse cycle for Desert Spring Rotary Disc Humidifier Automated maintenance, for maximum output throughout heating season Adjustable time interval for different water conditions Auxiliary 24VAC power and/or optional automatic adjusting humidistat

Desert Springs D’Mand Residential Hot Water Recirculation System • Drastically reduces hot water delivery times in an energy-efficient manner • Compatible with tankless DHW units, available for retrofit and new homes • The benefits of a D’MAND residential hot water recirculation system include the convenience of reducing hot water waiting times to a couple of seconds • Win/win: lower water bills and being environmentally responsible

Spectronics Corps. Fluorescent Leak Detection Kit for HVAC/R Systems • • • •

Fastest and easiest way to find leaks in small to medium AC&R systems Features award-winning, super compact OPTIMAX JrTM LED flashlight Power comparable to 75w lamps; inspection range of up to six feet Treat up to four gallons of lubricant, 50 lb. of refrigerant for 24 tons of cooling • Incl: hose, purge fitting, polyol dye cartridges, dye cleaner, UVS-40 glasses

Field Controls High Efficiency, Low Maintenance Residential Steam Humidifier • • • • •

Operates when there is call for humidity, not just call for heat Automatic flush system drains every 24 hours of operation Compatible with all forced air heating systems Water allowed to cool before draining, reducing risk of scalding Works with heat pumps and geo-thermal systems

Pietro Fiorentini Governors Line Pressure Regulators • • • • •

Integral and external vent limiter (no vent line required) Positive dead-end lockup and inlet/outlet test ports 500 to 1 turndown Suitable natural gas, LPG and any non-corrosive clean gas Suitable for indoor and outdoor installation

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Products in Profile Mr. Slim Ducted & Ductless Mini-Split AC and Heat Pumps • • • • •

Whisper-quiet operation (19dB) and energy efficient, residential/commercial Low-ambient heating: hyper heat at -25°C Commercially available: low-ambient cooling down to -40°C Wide range of styles and capacities, 9,000 to 48,000 Btu/h, single or multi-split Only mini-split in Canada powered by RedLINK Wireless Technology

Zuba-Central Whole-Home Comfort Heat Pump System • • • • •

True energy-efficient heating performance down to -30°C Saves up to 60% in energy costs Quiet, compact and vibration-free; fits easily into new or existing ductwork A better way to provide year-round heating and cooling comfort An effective geothermal alternative

City Multi Variable Refrigerant Flow (VRF) HVAC solution • World’s first two-pipe heat recovery system with simultaneous heating and cooling • Excellent heating/cooling performance in all climates, in both air- and water-source • Six-ton and up, extensive long total pipe run with multiple zones, flexible enough for any building type • Save on total installed costs, including design, material, install and commissioning • Geothermal-ready and helps achieve LEED certifications

Lossnay Energy Recovery Ventilation (DOAS) System • Improves indoor air quality all year long with constant supply of fresh air • Patented Lossnay heat exchanger core – enthalpy recovery efficiency to 71% • Total heat recovery (sensible and latent heat) – reduces heating and cooling loads • Static core technology – no gas leakage, no purge air, no cross-contamination • No condensation drain or defrost cycle; free cooling and quiet operation

Jet Towel High-Speed Hand Dryer • Stylish, hygienic, cost-efficient and fast: saves money, time and energy • Eliminates paper towel and garbage bags, no waste disposal cost and reduce labour cost • Dry hands in 10-12 seconds and low energy consumption • Easy to clean and low maintenance; long service life and no mess on floor • Available in white or grey and is GreenSpec Listed

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We know air inside out

Triple Lock® Smoothcore™ All Fuels Chimney Liner with Z-Max Terminations

VIGÖR™ by vänEE®

• Eliminates turbulence inherent with corrugated liners, improving draft • All-fuel stainless steel construction features streamlined rain cap • Lock-and-Go base tee branch uses internally mounted adjustable strap • Roof support plate incorporates fully-welded, water-tight seams • cULus tested, UL listed UL1777 and ULC S635

Novaflex StaticDissipating Urethane Duct ®

• Static-dissipating urethane protects against electrostatic discharge • Wire helix allows safer grounding when used with metallic fittings • Maximum abrasion and tear resistance, high tensile strength • Clear construction for visual monitoring • Applications: dust and debris, woodworking, plastics processing

• For welding environments and locations where sparks may occur • Perfect for high temperature fume and dust extraction • Thermoplastic rubber construction for access in tight spaces • Manufactured of UL 94V-approved, RoHS-compliant material • Applications: welding fume, high temperature fume, smoke and dust

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Deco-Touch™ Digital Ventilation Wall Control • Dehumidistat and indoor relative humidity display • Convenient Decora-style wall-plate, only three buttons • Four operating modes (low speed, high speed, recirculation and intermittent) • User-selectable target relative humidity setting • Compatible with most Venmar AVS air exchangers

Tandem® Transition

Novaflex® Flame Retardant Thermoplastic Rubber Duct

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• Innovative and cost-effective family of HRVs and ERVs • For condos and small homes up to about 1,000 square feet • Less than 16” each side, can conceal in closet or above hot water tank • 30 lb., 4” diameter intake and exhaust ports to reduce cost of ductwork • ENERGY STAR® and non-ENERGY STAR® qualified models

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• Simplifies the installation of an HRV or ERV • Exterior duct connections can be completed in half the time • Exclusive Y-shaped transition fits 5’’ or 6’’ insulated flexible ducts • Evacuates stale air and brings in fresh air • Single 6” diameter wall penetration with no crosscontamination

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Products in Profile Tankless Water Heaters • • • • •

Deliver the ultimate in efficiency and capacity Capable of delivering up to 97% thermal efficiency Endless supply of hot water to multiple locations simultaneously Lightweight and compact, simply hang on an exterior wall Simple, easy installation uses a single concentric vent for both intake and exhaust

Centrotherm InnoFlue Vent Systems

NEW

• Dual vent piping for special installation requirements now available • Side wall direct vent system installs in as little as 15 minutes • Gasketed polypropylene allows for faster, cleaner, V.O.C.-free installation with no fit-up or primers needed • Safe performance at sustained flue gas temperatures of up to 230°F (110°C) • Zero clearance to combustibles; for use only with Rinnai condensing water heaters

Direct Vent Wall Furnace • Innovative zoning alternative to electric or hydronic baseboard heaters • Simple, direct vent installation - a single 3” concentric pipe direct to the outside • High efficiency produces significantly lower energy costs and really comfortable heat • A super-quiet fan delivers gentle air movement for fresh, even distribution • Sealed combustion and a “cool-to-touch” cabinet make it safe for the whole family

Hydronic Furnace • Matched component system designed specifically for use with a Rinnai Tankless Water Heater • Easy, flexible air handler installation requires no venting or gas lines • Less dry than a typical gas furnace – providing a comfort advantage • Delivers the same efficiency and energy savings as your Rinnai Tankless Water Heater • Domestic hot water priority system means you never run out of hot water

Boilers • ENERGY STAR qualified with a 95.7% (or higher) AFUE rating • Fully modulating pump and stainless steel heat exchanger make them extremely efficient • Compact wall-mounted design saves significant space over traditional boilers • Super quiet operation • Available for Natural Gas or Propane with a variety of venting options available

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Retrofitting Solution (427A)

Millenialnet Wireless System

• Similar performance to HCFC-22 • No equipment change necessary • Works well with residual mineral oil or AB • Broad range of low, medium, and high temperature applications • Low global warming potential

• Complete wireless devices including: • Pneumatic thermostats • Electrical meters • Controllers • Standalone or easily integrated to existing or new building automation systems

Wattstopper Lighting Solutions Lower Refrigeration Retrofits (407A) • Closely matches the cooling capacity and flow rates of R-22 at lower refrigeration temperatures • Well suited as a retrofit for R-22 in supermarket and food storage applications • Energy efficient retrofit option for refrigeration applications • Zero ozone depletion potential

• Cost effective digital lighting controls • Lighting control by zone or part of a system • Standalone or easily upgraded to integrate to a new or existing control panel

Commercial Zoning by Yorkland Replacement Solution (410A)

• Honeywell, Johnson or Viconics • Plug-and-play ready, no software required • Wired or wireless available • Standalone or easily integrated to new or existing building automation systems

• 50/50 blend of HFC-32 and HFC-125 • Accepted by most air-conditioning OEMs for new AC systems • Higher refrigerating capacity and pressures than R-22 • Zero ozone depletion potential

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Products in Profile Hybrid HMF100 • Can be configured as wood only furnace or wood/electric combination furnace • Maximum output capacity of 65,000 BTU’s up to 86% efficiency • Certified to EPA standards at 3.6 g/hr • Optional 10KW Electric Module • Switches automatically from primary wood burn to electric module

Hybrid HMF150 • 88.6% efficiency with emissions of 4.7 g/hour • Optional oil furnace module 70,000-93,000 BTU’s up to 85% AFUE • Optional electrical modules ranging from 15 kw to 20 kw • Switches automatically from primary wood burn to either of the two secondary fuel sources • Can be configured as “add on” to existing furnace, wood only furnace, wood oil furnace, wood electric furnace or combined wood/oil/electric furnace

9500 Series Gas Furnaces • Up to 95.3% AFUE • The smallest high efficiency furnace on the market standing 32 7⁄8” height and offering two cabinet width sizes of 17 ½” and 22 ½” • Multi-position (up flow, horizontal and down flow) and zero clearance in all positions for versatile installations • Multi-speed PSC motor or X13 motor • The only gas furnaces made in Canada

9600 Series Gas Furnaces • Up to 96% AFUE • Multi-position (up flow, horizontal and down flow) and zero clearance in all positions for versatile installations • Patented SureView burner system window allows a unique view of the flame in operation, a first in the industry • The smallest high efficiency furnace on the market standing 32 7⁄8” high and offering two cabinet width sizes of 17 ½” and 22 ½” • The only gas furnaces made in Canada

9700 Series Gas Furnaces • Ultra efficient: 97.1% most efficient two stage gas furnace on the market • The only furnace with ultra violet light protection (standard) • Built-in LED service lights in upper and lower compartments automatically turn on when door is opened • Patented SureView burner system window allows a unique view of the flame in operation, a first in the industry • Stainless steel primary heat exchanger

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NEW

Expert Plus 8 residential electric water heaters

Flex900® • Eliminates bath waste misalignment problems • No need for offset fittings • Perfect for tight locations, even around joists or on slab foundations • No more time-consuming juryrigged angles • Drastically cuts time and labor costs while assuring leak-free installation

• Equipped with a high quality brass drain valve • Equipped with screw-in elements • Also available in 6000W (top entry) and 3800W (bottom entry) models • Factory installed ¾’’ NPT di-electric nipples and T&P relief valve • High quality magnesium anode • 8 year limited warranty against inner tank leakage

Residential Gas Power Vent (PV1 High Performance – FVIR) water heaters QuickTrim®

• Now equipped with a new quieter blower • Intelli-vent™ gas control valve • Silicon nitride ignitor • High efficiency burner • High limit temperature cut-off switch

• The painless way to a new drain • Specify Watco up front, then upgrade to a new finish or repair damaged chrome in seconds • No plumbing, no need to remove drain's strainer body • 14 designer finishes available

New line of Commercial Storage tanks (available Q3 2012) • Available in 50, 80 and 119 U.S. gallons • Improved connections for better performance, installation versatility • Non-insulated (commercial grade, red oxide primer) or jacketed models • Handhole clean-out (standard on all models) • Factory installed 2” NPT di-electric nipples

NuFit® • Replaces virtually any existing tub drain • No tools, no need to remove strainer body • A sparkling new drain in minutes • Ideal for remodels and retrofitting

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Products in Profile High Pressure Nitrogen Purge Regulator 0386-0857 • • • • • •

0-800 PSI Delivery Pressure Built-in Gauge Guard Three (3) year warranty Standard CGA 580 cylinder connection ¼” F.F. Inlet Ergonomic, modern design

Nitrogen Purge Kit 0386-1370 • • • • •

Blow gun and regulator Tornado and Needle tips Charge hoses Cone plugs Tire chuck

Nitrogen Flow Meter 0386-0849 • • • • •

Ideal for use with TurboTorch Nitrogen Purge Kit Outflow 0-75 SCFH and 0 to 35 LPM ¼” F.F. Inlet Over pressure safety relief valve Control valve

Deluxe Portable Torch Kit 0386-1397 • Durable, lightweight tool bag with multiple pockets, metal sleeve for hot tip storage and shoulder bag • Ergonomic torch handle and tips • STK-R regulator • 12’ hose and hose clamp • Tips, heat shield and 1lb. roll of Viper SX solder

Rolling Tote Kit 0386-0578 • Telescoping pull handle for rolling tote to work area • Loaded with storage pockets for torch kit and all the accessories including a “B” tank • Durable metal framework • Large, stable base to prevent tipping, plus tote can be secured in a vehicle with adjustable security strap • Kit includes actelyene tips, handle, regulator and hose

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Products in Profile

Everhot Tankless Water Heater

Ciclo Shower Drain

• Available as condensing or non-condensing • Inputs up to 199,900 BTU/hr. • Flow rates up to 9.4 GPM • Energy Star qualified with EF ratings up to .96 • Can be converted for commercial and space heating applications

• Clean, modern, European design complements upscale bathrooms • Supports multiple shower heads or high water output shower • Reversible membrane clamp ring for installation flexibility • As upgrade, strainer retrofits to most coarse thread shower drains • Removable cover plate allows cleaning and maintenance • Durable chrome finish, available with ABS or PVC body

eF Series Ultra High Efficient Commercial Gas Water Heater • Thermal efficiency up to 99.9% • Ultra-quiet low NOx Premix Power Burner • Vent flexibility – can be unbalanced as Conventional, Direct Vent or Through-the-Wall Power Vent • Factory installed HydroJet Sediment Reduction System

Endura Grease Management • Grease management for plumbing and food service professionals • 10-year warranty – will not corrode, chip, or peel • Molded one-piece tank eliminates seams and potential leaking • Compact, durable, lightweight for ease of installation, and transport • Flexibility of installation – in-floor, on-floor, or semi-recessed • No loss of performance with time or call backs due to corrosion

FR-Pro Solar Water Heaters

• 25-50 flame/smoke-rated fittings for noncombustible construction • CAN/ULC-S102.2, flame spread under 25, and smoke less than 50 • Lightweight compared with conventional cast iron and tubular fittings • Compatible with existing 25-50 PVC products, for gravity drainage systems • High impact resistance even in cold temps, exceeding CSA requirements • Excellent insulating properties, reducing or eliminating insulation needs

• Capacities from 45 to 120 gallon • Available with single and double wall heat exchangers • Electric back-up optional • Gas back-up optional up to 76,000 BTU • Integrated mixing device

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Products in Profile ®

915 Shark Series Grinder Package System

VitrA – Corina 1-Piece Toilet

• Complete and job ready for fast installation • Ideal for residential wastewater applications or 2" sewage ejector retrofits • 1/2 HP Shark grinder pump (115V, 7.0 FLA, 3450 RPM) • Tri-Slice™ – 3 independent cutting channels provide over 250,000 cuts/minute • Integral baffling and deflection system keeps solids from becoming lodged

• • • • •

V3 technology Barrier free certified; CSA certified 4.8L (HET certified) 3” flush valve Water sense / LEED approved

VitrA – EverGreen 4.5L Round Front Toilet

ProPak 53

• Fluidmaster trim • 4.5L rim jet flush (HET certified) • Barrier free certified; CSA certified • 25-year limited warranty • Water sense / LEED approved

• Fully preassembled sump pump system with battery backup • Includes Model 53, 115 Volt AC primary pump • Includes Model 507, 12 Volt DC backup with check valve, float switch and piping • Plumbed in 1½" Sch 40 PVC pipe • 3-year warranty on entire system

VitrA – Residential In-Wall Toilet System

Qwik Jon® Ultima

• • • • •

• Economical sewage systems designed for freestanding or built in installations • Contains ½ HP mini-grinder pump (cCSAus certified) • Preassembled pump and tank for easy installation • Designed to accommodate a toilet, lavatory, bathtub and/or shower • Perfect for basements, cabins, workshops, garages, additions, pool houses, etc.

zoeller.com

Elongated barrier free bowl design Access from behind required Use with concealed tank 10-year limited warranty CSA certified

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e-dock™ • Part of the everyday brilliant!™ line of products from Elkay • Clear the clutter. Clear your mind, with e-dock™ • Clear counter clutter by keeping the sponge, scrubber, disposer cover and more in no-slip magnetic sink accessories • e-dock™ system is available on selected Gourmet Elkay sinks

Sales & Distribution Solutions for Manufacturing • Aqua Tech offers full-service Canadian market solutions • Sales, customer service, administration, warehousing and national distribution • End user, contractor, engineer, and wholesaler support • Product knowledge, technical expertise and training facilities • Distribution solutions – it’s what we do

EZWSSM – Elkay EZH20 wall mount unit

Design & Consulting Engineering Support

• Installs directly onto wall for applications with limited wall depth • Complete with drain; no bubbler required • Sanitary, no-touch, sensor activation with automatic 20-second shut-off timer • Silver ion anti-microbial protection • Quick fill rate is 1.5 gpm standard; 1.1 gpm when paired with remote chiller

• Expert assistance whenever and wherever you need it • Access to the best products – backed by extensive product knowledge • Systems application and design experience • Technologists and professional engineers on staff • It’s service that goes way beyond sales

Wholesaler & Contractor Solutions Cristadur – granite sink products

• Quality products, quality people, quality service • Product and parts inventories nationally with logistics expertise • Sales and customer service support, plus technical training abilities • National distribution support program network • It’s total system knowledge, inside and outside the box

• Manufactured by Schock in Germany • Novanni is the exclusive Canadian distributor • Pore-free, smooth, fine – the dirt simply runs off • Antibacterial, silky smooth finish, heat resistant to 550ºF • Maximum resistance to scratches and impacts, easy to clean

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Products in Profile Rheem High-Recovery XR90 30-Gal Water Heater • Heats water 42% faster and costs 17% less to operate annually • First hour rating (FHR) 90 gallons, 3 times the hot water/hour than what the tank holds • Slim design – diameter 17.75 inches, versus 21.75 for standard 50-gallon unit • Energy Factor (EF) of .70, exceeding ENERGY STAR® Phase II • Certified up to 7,700 ft. above sea level, can install in most homes in Canada

Rheem Condensing Tankless Water Heater 94% Efficient • Installation savings (ULC-S636 PVC/CPVC), plastic pipe, widely available • 12-year heat exchanger / 5-year parts warranty, 2-year labour warranty • Industry best, .26 GPM minimum flow rate, .40 GPM minimum activation rate - receive hot water flow using less water • Proven condensing technology – engineered to suit the Canadian climate • Aesthetically pleasing/compact Pancake Termination, a Rheem exclusive

Ruud GFG High-Efficiency 96% A.F.U.E. Communicating Modulating Furnace • • • • •

Upflow models with input rates from 60,000 to 120,000 BTU/HR Energy compliant 96%, modulating = homeowner saves 15-40% on utility bills Continuous fan mode minimizes hot/cold spots, provides uniform temperature COMFORT CONTROL² SYSTEM: 28 on-board diagnostic and fault history codes Active Protection™ Call for Service alert; Fault Recovery retains operation history

SPIDERfire® Commercial Water Heater • • • • •

100-gallon models, 130-400KBTU input, up to 97% thermal efficiency Vent using 2, 3 or 4-inch ULC-S636 PVC and CPVC Slim and sleek design – a narrow diameter that will fit in tight spaces Max delivery up to 516 gallons of hot water/hour at 100°F/56°C rise Hot/cold connections on front, eye-level LDC diagnostics

Rheem Integrated HVAC & Water Heating System – Powered by Tankless Technology • • • • •

One source for home heating, cooling and water heating Manufactured by the experts in integrated home comfort innovations Compatible with Rheem air conditioners and heat pumps 5-year air handler warranty, 10-year tankless heat exchanger warranty 1) Tankless Water Heater + 2) Hydronic Air Handler + 3) A/C Coil = Complete Home Heating/Cooling System

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G COMINN O O S

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Products in Profile IRIS Dampers • • • • •

Fast and accurate measurement, balance and control of airflow 4” to 32” galvanized or stainless steel construction Capacity range of 15 cfm to 20,0000 cfm Simple, manual operation Available with optional positive seal

CEC Motorized Impellers • • • • •

Precision balanced efficient backward curved impeller Dual frequency (50 HZ & 60 Hz) EC motor Compact design, superior performance, superbly crafted Quiet, rugged, sealed ball bearing motors Available housed or non-housed with capacities to 8,050 cfm

continentalfan.com JUDO Ferroclean • Suspended solids sludge separator with integrated venting system • Designed for commercial and industrial scale closed loop systems • No consumable filter media to replace, trouble free design • Low iron suspended solids levels maintained on a continuous basis

JUDO Heifi-Top • Backwash filter with integrated venting system • Captures and removes suspended solids as low as 10 microns • Ideal for closed circuit heating and chilled systems • Permanent stainless steel filter element; no consumable replacement cartridges • Increases system longevity and maintains maximum energy efficiencies

judo-online.com Residential Ideas – Radiant Stair Railings • Virtually limitless design possibilities • Be imaginative and create a true design element • Functional, clean and inconspicuous • Enjoy the comforts of radiant heating • Steel construction ensures durability and long life

Commercial Applications – Lounge Area • Virtually limitless design possibilities • Handle perimeter loads with ease • High performance, high style, compact units • Long lengths ensure even perimeter heating • Design assistance available – just ask us!

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Products in Profile NRC98 – High Efficiency EcoTough® Condensing Line • • • • •

Up to 9.8 GPM; 180,000 – 16,000 btuh; EF: 0.92 (NG) 0.94 (LP) Stable temperature control – no buffer tank needed to stabilize temperature 20% higher efficiency compared to other tankless with storage tank inside Vents up to 60+ feet with 3” or 4” PVC No pressure loss to provide exceptional shower experience

NRC111 – High Efficiency EcoTough® Condensing Line • • • • •

Up to 11.1 GPM; 199,900 – 11,000 btuh; EF: 0.92 (NG) 0.94 (LP) Less expensive PVC connection for venting Built-in neutralizer to neutralize acidic condensate to allow safe drainage Stainless steel secondary heat exchanger for corrosion resistance and durability No pressure loss to provide exceptional shower experience

NCC1991 – Commercial High Efficiency Unit • • • •

Up to 9.8 GPM; 180,000 – 16,000 btuh; EF: 0.92 (NG) 0.94 (LP) Less expensive PVC connection for venting Commercial stainless steel cover Stainless steel secondary heat exchanger for corrosion resistance and durability • Minimal pressure loss to provide better shower experience

NR98-DVC – Durability Engineered ProTough® Line • • • • •

Up to 9.8 GPM; 199,900 – 11,000 btuh; EF: 0.82 (NG) 0.84 (LP) Zero clearance concentric venting Built-in condensate drain and remote controller Versatile indoor installations Engineered for durability with commercial grade K-copper heat exchanger

NR83-DVC – Durability Engineered ProTough® Line • • • • •

Up to 8.3 GPM; 180,000 – 18,000 btuh; EF: 0.82 (NG) 0.83 (LP) Exterior casing and burner case, etc. – reduced hexad chrome Power consumption – reduced consumption of stand-by electricity Inlet/outlet bracket – reduced use of cadmium Engineered for durability with commercial grade K-copper heat exchanger

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C A L E N D A R

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EVENTS

2 0 1 2 CIPH Gala in support of Habitat for Humanity March 21, 2012 Toronto, Ont. www.ciph.com

CaGBC National Conference June 11-13, 2012 Toronto, Ont. www.cagbc.org

CMX/CIPHEX March 22-24, 2012 Toronto, Ont. www.cmxciphexshow.com CMCEF Middle Management Education Conference March 28-30, 2012 Toronto, Ont. www.cmcef.org CIPH Ontario Business Meeting April 12, 2012 Orillia, Ont. www.ciph.com KBIS 2012 April 24-26, 2012 Chicago, Ill. www.kbis.com

HRAI AGM August 23-25, 2012 Halifax, N.S. Cleaner Heat 2012 June 12-13, 2012 Tremblant, Que. The 30th COHA annual conference, Cleaner Heat 2012, will take place this year in Mont-Tremblant, Que. The conference will feature speakers and entertainment, as well as the 2nd annual COHA Golf Cup. www.coha.ca

ASHRAE 2012 June 23-27, 2012 San Antonio, Tex. www.ashrae.org

MEET 2012 May 2-3, 2012

HRAI's Annual Meeting and Conference will spotlight new ideas from industry experts at the Marriott Harbourfront in Halifax, Nova Scotia. www.hrai.ca

HARDI Fall Conference October 6-9, 2012 Orlando, Fla. www.hardinet.org SMACNA Annual Convention October 14-17, 2012 Las Vegas, Nev. www.smacna.org

Moncton, N.B. masterpromotions.com

International Emerging Technology Symposium May 1-2, 2012 Washington, D.C. www.iapmo.org AHRI Spring Meeting May 9-11, 2012 Arlington, Va. www.ahrinet.org

CIPHEX West CIPH ABC

November 7-8, 2012

June 24-27, 2012

Vancouver, B.C.

Montebello, Que.

2012 CIPH Ontario Region Conference May 25-27, 2012 Collingwood, Ont. www.ciph.com

The Canadian Institute of Plumbing & Heating’s Annual Business Conference will take place this year at the Fairmont Chateau Montebello in Quebec. www.ciph.com

Connect with buyers, specifiers and installers at Western Canada’s largest expo for plumbing, hydronics, HVAC/R and water treatment. Taking place at the new Vancouver Convention Centre. www.ciphexwest.ca

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Products in Profile Solstice™ yf Refrigerant • • • • •

Ultra low-global-warming replacement for R-134a For use in mobile air conditioning Excellent performance, efficiency, serviceability and safety Global usage, environmentally friendly Comprehensively tested – reliable and cost-efficient

Genetron AZ-20 (R-410A) • The original brand of 410A refrigerant, invented by Honeywell • Industry standard, non-ozone depleting replacement for R-22 in residential A/C applications • R-410A has been given an A1 safety classification by ASHRAE. • Predictable performance, easy handling and recycling

Genetron 422D (R-422D) • • • • •

Non-ozone-depleting HFC-based refrigerant Replaces R-22 in low- and medium-temperature refrigeration systems Lower discharge temperature may extend compressor longevity ASHRAE classification A1 Allows for use of existing equipment

Genetron Performax LT (R-407F) • Lowest GWP among R-22 replacements, minimizes KWH cost of operation • Most efficient R-22 retrofit option, no TXV valve replacements or adjustments • Best capacity match to R-22 in medium- and low-temperature refrigeration applications • Preserves superheat, prevents floodback issues, protects compressors

Honeywell Genetron PT Chart for iPad • Easily scroll through refrigerants • Find the right pressure and temperature to set a control • The most convenient PT Chart for your iPad

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Apartment retofit challenge

Jeff House is an experienced industry professional and hydronics trainer. He handles the sales territory from the Niagara region to the Greater Toronto Area for Jess-Don Dunford, a manufacturers’ rep in Ontario. He can be reached at jhouse@jessdondunford.com.

An old cast iron boiler was removed and replaced with a high-efficiency modulating condensing boiler. The water heater was changed to an indirect water heater off the new boiler. The instructions were simple, join the return to the supply and add the boiler using closely spaced Ts. Pipe the indirect directly, using its own circulator matched to the boiler requirements and let the boiler control all three pumps. In no time there are multiple calls with not enough hot water. Everything seems to be working fine, but there is a definate shortage of DHW.

After going to the site, the boiler manufacturer’s rep makes the following suggestions:

3. The old boiler piping was 2-1/2” but the new boiler piping could have been done in: A) 1-1/4” just like the boiler fittings, provided that the delta T is 30°F. B) 1-1/2” would be right with a 20°F delta T. C) 2” would work best. D) All anwers are correct.

1. Although the boiler is working and there is heat in the building, the piping should be: A) True primary/secondary. B) The piping is fine leave it alone. C) The pumps acting in series it will overcome the high head required to overcome the boiler and the old system. D) This would have been a perfect place to use a low-loss header.

4. A proper heat loss of the building showed that 124,760 BTUH of heat are needed, but the old boiler was fired at 225,000 BTUH. You selected the 210,000 BTUH model because it has higher efficiency than the old boiler, so they should be about the same.

2. Further inspection of the indirect shows the heat exchanger connections to be 3/4” and the tank is 80 gallons. The manufacturer literture says with the 210,000 BTUH input boiler you should get plenty of hot water. You do a little math and determine: A) No problem. B) You would need to get about a 100°F delta T through the heat exchanger to produce the claims of the manufacturer. C) You should have piped the indirect with 2” piping. D) The indirect pump is the wrong size.

Answer and win!

Looking for the answers?

FUEL YOURSELF UP!

The answer key for the January/February quiz is: 1-E, 2-D, 3-B, 4-C

Just send us your answer key to this month’s puzzle by April 20th, and you could be sporting a New Milwaukee M18 Fuel hammer drill, courtesy of Milwaukee Electric Tool. Send your answers to adam.freill@mechanicalbusiness.com and the M18 Fuel tool could be yours.

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A) It was fine to go with the smaller boiler, right? B) You kept it a little high because now you were going to do the DHW as well. C) It is a modulating boiler, so it will get to the right size any way. D) You always oversize a little, the last thing you want is the customer to complain that he is cold or does not have enough hot water. E) The math shows you could have selected a 150,000 BTUH model and, with a proper indirect, would still have plenty of hot water.

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If you need the quiz, check it out in our issue archive at www.mechanicalbusiness.com.

We are your STEAM TEAM We are your one stop shop. With over 15 years of specializing, we have grown from a small supply shop to one of the most comprehensive wholesalers anywhere. Our supply partners and products now number in the thousands and our commitment to inventory is legendary. When you need it, we have it.

Proud Partners with: • Hoffman • Honeywell • Watts • McDonnell & Miller • ASCO • Bell & Gossett • Conbraco • Maxitrol and hundreds more!

And when you need those hard-to-find parts and products, look no further. Our experience has given us the welldeserved reputation of being “sourcing specialists”. No matter where you are located, we’ll find what you need and ship it to you. Coast-to-coast or anywhere in between. If you speak steam, we speak your language. Drop by or give us a call. McKay Boiler Supplies Inc. 1 Whitmore Road # 21-23 Woodbridge, ON L4L 8G4 Tel: 905-265-8130 Fax: 905-265-8135 Toll Free: 1-888-687-5556

"Your One Stop Boiler Shop"

www.mckayboiler.com Email: info@mckayboiler.com Employment Opportunities Available

ROAD WARRIOR

By Adam Freill

Favourite thing about the job: I like being busy, and making our customers happy. There’s variety to the work, and it’s never been slow. I’ve never been out of work for more than 20 minutes. Time behind the wheel per day: 1 to 2 hours Kilometres per day: 60 to 70 km (in city, mainly) Service area: Mainly Edmonton Any area you like to get dispatched to? University of Alberta – find Marco’s for a donair. Latest job site: Edmonton’s light rail transit expansion project. What are you working on there? We are working on the mechanical rooms and the heading systems.

Favourite drive-thru restaurant: Wendy’s Favourite local haunt for lunch: Pazzo Pazzo Favourite food: Spaghetti Pizza choice: Buster’s Favourite Beverage: Apple Juice, unless you are talking beer, in which case, I’ll take a Pilsner. What do you like to do in your spare time? Camping and hunting. Last book you read: The Lost Symbol, by Dan Brown Play any sports? Played ball for 20 years. I pitched and played in left field. Ever been on TV? Doing what? Yes, in my uncle’s hunting videos.

Favourite band: Tragically Hip

Do you know how to juggle? I know how to juggle jobsites.

Best concert you ever attended? AC/DC during a thunderstorm – the lightning set the tone.

Biggest pet peeves: Dishonest people. If you could be an animal, what would you be? A bear

Favourite movie: The Usual Suspects

Photo by Corey Hochachka /TrogPhoto.com

Favourite magazine (aside from Mechanical Business): Bow Hunter

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Favourite cartoon as a kid: G.I. Joe Favourite sport: Archery

One place in the world you would like to visit: Southern shores of Ireland Farthest place you ever travelled from home: England One word that describes you: Reliable My rule of thumb is... never ask someone to do something that you would not do yourself.

Favourite place to vacation: The Dominican

If I had a million dollars... I’d invest it properly to take care of my family.

Do you prefer an all-inclusive vacation, or a plan-it-yourself excursion? All-inclusive

When I was a kid, I wanted to be a... A wildlife officer.

Favourite car: Dodge Ram

Favourite place to hang out: At home, with my family. Favourite outdoor activity: Archery, hunting and fishing.

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Name: Ryan Mahoney Nickname: Rhino Company: HVC Canada Job Title: Superintendant Age: 36 Born in: Saint John, N.B. Lives in: Edmonton, Alta. Family: Wife Chrissy, son Tanner (4) Pet: A dachshund named Max In the mechanical industry since: ’95 (17 years)

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Favourite tool in your toolbox: My hammer, and a good flashlight

Did you know? Ryan’s uncle is an outfitter, and has a hunting camp in Fox Creek, Alta., where a series of hunting videos have been filmed.

hen not working on the expansion of the light rail transit system in Edmonton, or running from buildingto-building to keep up with the mechanical needs of the University of Alberta, HVC Canada’s Ryan Mahoney can often be found with a bow in his hand, or reading about bow hunting, or trying to teach his son about the finer points of archery, or planning his next outdoor adventure. We caught up with the outdoorsman as he was running from one jobsite to another to find out what makes him tick, and where to find a good donair in Alberta’s capital city.

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BOTTOM

Line with David Cooke

Don’t get taken to the cleaners

Costly, but not uncommon In my years dealing with contractors, I have heard some horrible stories; shocking not only because of the damage done, but by the nerve of the perpetrators. Like the mousy bookkeeper who fleeced a roofing contractor to the tune of thousands of dollars over five years. In another instance, an electrical distributor’s warehouse shipper, while being paid for overtime on a Saturday, offloaded extra equipment to the firm’s customers in exchange for cash. Not every company has the misfortune of falling victim, but those that do pay a penalty that’s felt by everyone else in the firm.

After years in the HVAC industry, David Cooke is now a partner with Qualified Financial’s Wealth Strategies Group. He can be reached at david@wsgcanada.com.

If you’ve taken the time to read my articles, you know I rarely venture from the world of personal and business finances into the world of management, but a recent phone call reminded me of what continues to be a plague for small business – something that can ruin the prospects for success. It’s not taxes. It’s not the cost of fuel or wages. And it’s not government bureaucracy. Believe it or not, it’s fraud. And worse; employee fraud. So what are we talking about? Shockingly, it’s not hightech computer fraud or elaborate embezzlement schemes. We are talking simple fleecing here. Research has shown that a high percentage of theft in retail stores is either performed or facilitated by company employees. In the United States, a shocking number of robberies of fast food outlets turn out to be conducted by store employees, off shift. So, we know the problem exists, but what is the cost? For a small business operator, the short-term and longterm costs can be staggering. Think about it. If an employee defrauds your company, the value of that fraud and any growth that may come from it is lost forever. Based on investment strategies, it is not out of line to reason that a simple fraud of $50,000 could ultimately cause a loss to the owner or the company somewhere in the vicinity of $250,000 as the lost investment opportunities compound over the span of 20 or so years.

Would your retirement suffer if you lost this? Short term, the company could need to liquidate other assets, or scramble for additional loans. Worse, the full extent of the damage may never be known. And don’t fool yourself into thinking that discovery equals resolution. Even once a fraud is uncovered, it is almost impossible for a company owner to recover funds lost. This can only mean a loss to you as owner, not to mention the grief and sense of betrayal. So before I have you suspecting everyone working for you, relax. This is not about imagining the worst in people, in fact, it is quite the opposite. It is about creating an environment of accountability and control within your business, and no decent and honest person is going to take issue with that. The good news is, there’s never been a better time to implement controls to prevent or detect fraudulent activity. Prevention and early detection of fraudulent activity within a company may have profound impacts on a company owner’s long term retirement wealth. It pays to think and implement controls in your company now, and that’s the bottom line…..

Controls for contracting firms For contractors, having controls in place translates into tight inventory control over equipment and supplies, as well as appropriate tracking of time and mileage for field trades. It means internal financial controls, and reconciling on a regular basis. I think you’ll agree a red flag after one or two months sure beats discovering a problem 10 months later. If you use an outside accounting firm, ask about procedures you can use to track financial activity within your company.

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Point-and-shoot infrared cameras The FLIR i7 camera is designed to perform energy audits, find moisture damage, spot mechanical wear and check energized equipment. The 19,600 pixel camera has a 29° field of view, a high-resolution 2.8” colour LCD, and can store up to 5,000 JPEG image files on its SD card. It offers thermal accuracy of +/- 2% or 2°C, and has a measurement range of -20°C to 250°C.w

flir.com

Hammer drill driver Milwaukee Tool recently introduced its M18 FUEL 1/2” hammer drill/driver. The tool makes use of a brushless motor, the company’s proprietary Redlithium battery pack, and power tool electronics package that constantly monitors the internal tool, battery and charger network. Models offer up to 725 in-lb. of torque, 1,850 rpm and 31,450 bpm.

www. milwaukeetool.com

LED work light DeWalt’s 20 Volt MAX Lithium Ion LED Work Light features 110 lumens, multiple zone lights, and an integrated hook for hanging. The pivoting head rotates 120 degrees and has 11 detent positions locking in at a desired angle. It is designed to provide up to 11 hours of output when used with the company’s 3.0 Ah battery.

www. dewalt.com

Field service tablet Kmplete is a Windows-based, rugged tablet field service solution designed to replace paper work orders. It incorporates dispatch, scheduling, work order capture, inventory management and invoicing, and can be integrated into existing accounting systems.

www. kmpdesigns.com

Fleet tracking device The PinPoint Plug-and-Play Unit from PinPoint GPS Solutions is a fleet tracking device that samples data from on-board sensors. The system can create custom reports that indicate such information as time at the customer address for service and billing verification, driving behavior, and real-time information about vehicle location.

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has moved to:

1608 Bonhill Road, Mississauga, On, L5T 1C7 VRF Systems Chillers, Heat Pumps and Fan Coils

Mitsubishi Electric Ducted “Hyper Heat” Heat Pumps

Energy Recovery Ventilators

Gas Fired Combi Boiler & Water Heater

Water Cooled A/Cs & Heat Pumps

Wall Mounted A/Cs & Heat Pumps

Heating & Cooling

Our main contact details remain the same:

Tel: 905-564-2221 / 1-800-567-2221 Fax: 905-564-2205 Email: info@mitsair.com www.mitsair.com www.aermec.ca www.aermec.us

THE INFO PAGE Aggressive Water Tech.......pg. 111 CIPH - Habitat Gala.............pg. 219 General Pipe Cleaners ........pg. 8 Tel: (800) 245-6200 www.drainbrain.com

Tel: (888) 224-4104 www.aggressivewater.com

Tel: (416) 695-0447 www.ciph.com

Allpriser.................................pg. 20

CMX-CIPHEX Show ............pg. 138 GeoComfort .........................pg. 213

Tel: (416) 247-8219 www.allpriser.com

Tel: (416) 444-5225 www.cmxciphexshow.com

Tel: (618) 267-8710 www.geocomfort.com

Alltemp..................................pg. 145 Continental Fan....................pg. 102 Giant Factories.....................pg. 109 www.alltemp.ca

Tel: (800) 779-4021 www.continentalfan.com

Apollo Valves .......................pg. 61

Cozy/Louisville Tin & Stove ..pg. 117 Gordon R. Williams..............pg. 115

Tel: (905) 761-6161 www.apollovalves.com

Tel: (416) 781-5286 www.cozyheaters.com

Tel: (888) 209-0999 www.williamshvac.com

AquaTech ..............................pg. 74

Dahl Valves ...........................pg. 89

Great Lakes Copper............pg. 91

Tel: (866) 594-0767 www.aquatech.ws

Tel: (800) 268-5355 www.dahlvalve.com

Tel: (800) 265-9271 www.glcopper.com

Tel: (800) 363-9354 www.giantinc.com

Arkema..................................pg. 131 Dobbin Sales ........................pg. 133 Grohe.....................................pg. 23 Tel: (800) 567-5726 www.forane-na.com

Tel: (905) 264-5465 www.dobbinsales.com

Tel: (905) 271-2929 www.grohecanada.com

Bitzer .....................................pg. 143 Don Park ...............................pg. 101 Honeywell/Genetron ..........pg. 45 Tel: (514) 697-3363 www.bitzer.ca

Tel: (416) 449-7275 www.donpark.com

Tel: (800) 553-9749 www.genetron.com

Bosch .....................................pg. 12

DuraVent...............................pg. 41

HRAI - Wholesalers Div.......pg. 130

Tel: (800) 283-3787 www.bosch-climate.us

Tel: (800) 835-4429 www.duravent.com

Tel: (800) 267-2231 www.hrai.ca

Bradford White-Canada......pg. 19

ECO Vision............................pg. 64

Hydron Module....................pg. 123

Tel: (866) 690-0961 www.bradfordwhite.com

Tel: (905) 857-9755 www.ecovisionsales.ca

Tel: (618) 267-8710 www.hydronmodule.com

Brant Radiant Heaters ........pg. 116 Emerson Canada..................pg. 2-7

Hydronic Parts Group.........pg. 40

Tel: (800) 387-4778 www.brantradiant.com

Tel: (877) 633-0334 www.hydronicpartsgroup.com

Tel: (905) 948-3400 www.emersoncanada.ca

Broan-Nutone.......................pg. 135 Fantech..................................pg. 127 IPEX .......................................pg. 121 Tel: (888) 882-7626 www.broan-nutone.ca

Tel: (800) 565-3548 www.fantech.net

Tel: (866) 473-9462 www.ipexinc.com

Camus Hydronics.................pg. 73

Fielding Chemical ................pg. 49

Tel: (905) 696-7800 www.camus-hydronics.com

Tel: (905) 281-4643 www.fieldchem.com

Judo Water Treatment .......pg. 108

Canplas..................................pg. 90

FLIR........................................pg. 103 LG...........................................pg. 107

Tel: (800) 461-1771 www.canplas.com

Tel: (800) 464-6372 www.extech.com

Carlo Gavazzi .......................pg. 117 Flocor.....................................pg. 35

Tel: (866) 451-1551 www.judo-online.com Tel: (888) 542-2623 www.lg.com

Lochinvar...............................pg. 55 Tel: (615) 889-8900 www.lochinvar.com

Tel: (888) 575-2275 www.gavazzionline.com

Tel: (855) 356-2671 www.flocor.ca

Carrier ...................................pg. 81

Fujitsu General America .....pg. 147 McKay Boiler Supplies........pg. 209

Tel: (800) 561-8178 www.carrier.com

Tel: (888) 888-3424 www.fujitsugeneral.com

Tel: (905) 265-8130 www.mckayboiler.com

Ceralux ..................................pg. 134 Fulton Boilers .......................pg. 99

MEP Drives...........................pg. 86

Tel: (888) 237-2589 www.ceralux.com

Tel: (877) 812-7788 www.motors.mep.ca

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Milwaukee Elec. Tool ..........pg. 83

Reed Manufacturing..............pg. 77

Uponor ..................................pg. 15

Tel: (800) 729-3878 www.milwaukeetool.com

Tel: (800) 666-3691 www.reedmfgco.com

Tel: (888) 994-7726 www.uponorpro.com

MITS Airconditioning ..........pg. 215 Refrigerant Mgt. Cda. ........pg. 47

Victaulic.................................pg. 57

Tel: (905) 564-2221 www.mitsair.com

Tel: (866) 622-0209 www.refrigerantmanagement.ca

Tel: (905) 884-7444 www.victaulic.com

Mitsubishi..............................pg. 85

Reznor/Thomas & Betts .....pg. 67

Viessmann Mfg. ...................pg. 63

Tel: (800) 387-9630 www.mitsubishielectric.ca

Tel: (800) 695-1901 www.rezspec.com

Tel: (800) 387-7373 www.viessmann.ca

Moen .....................................pg. 10

Rheem Canada.....................pg. 141 Viking Pump.........................pg. 29

Tel: (800) 465-6130 www.moen.ca

Tel: (800) 268-6966 canada.rheem.com

Tel: (905) 856-3557 www.vikinggroupinc.com

Napoleon Htg. & Air Cond...pg. 33

Rinnai .....................................pg. 75

Vision Parts...........................pg. 91

Tel: (800) 461-5581 www.napoleonheatingandair.com

Tel: (800) 621-9419 www.rinnai.ca

Tel: (905) 479-3677 www.visionparts.com

Navien ...................................pg. 69

Runtal North America.........pg. 126 Watco ....................................pg. 36

Tel: (800) 519-8794 www.navienamerica.com

Tel: (888) 829-4901 www.runtalradiators.com

Tel: (816) 796-3900 www.watcomfg.com

NextEnergy ..........................pg. 18

Saniflo....................................pg. 58

Waterline Products..............pg. 59

Tel: (800) 367-9810 www.nextenergy.ca

Tel: (800) 363-5874 www.saniflo.ca

Tel: (800) 361-3773 www.waterlineproducts.com

Noble.....................................pg. 51

Sime North America ...........pg. 79

Watts Water Tech. Cda.......pg. 222

Tel: (800) 529-9805 www.noble.ca

Tel: (877) 836-7772 www.simenorthamerica.com

Tel: (888) 208-8927 www.wattscanada.ca

Noritz ....................................pg. 119 Sinus North America...........pg. 40

Whirlpool/Goodman ...........pg. 95

Tel: (877) 636-6748 www.noritz.com

Tel: (519) 748-6788 www.sinusnorthamerica.com

Tel: (877) 780-3316 www.whirlpoolhvac.com

Novanni.................................pg. 21

Stanley Black & Decker ......pg. 71

Woodford Mfg.....................pg. 93

Tel: (800) 661-1795 www.novanni.com

Tel: (800) 463-9872 www.stanleyblackanddecker.com

Novo Water Conditioning..pg. 37

System Air ............................pg. 114 Yorkland Controls ................pg. 87

Tel: (877) 655-6686 www.novowater.com

Tel: (877) 797-2471 www.systemair.net

Tel: (416) 661-3306 www.yorkland.net

NTI .........................................pg. 25

Taco........................................pg. 39

Z-Flex (Flexmaster)..............pg. 76

Tel: (800) 688-2575 www.nythermal.com

Tel: (905) 564-9422 www.taco-hvac.com

Tel: (416) 679-0045 www.novaflex.com

Ontor .....................................pg. 27

tekmar Controls...................pg. 43

Zoeller ...................................pg. 120

Tel: (800) 567-1631 www.ontor.com

Tel: (250) 545-7749 www.tekmarcontrols.com

Tel: (800) 928-7867 www.zoellerengprod.com

Tel: (719) 574-1101 www.woodfordmfg.com

OS&B.....................................pg. 221 Thermadyne Canada...........pg. 105 Zurn .......................................pg. 20 Tel: (877) 314-6040 www.osb.ca

Tel: (905) 827-4515 www.thermadyne.com

Tel: (905) 405-8272 www.zurn.com

PVI Industries.......................pg. 122 Thermaflex............................pg. 65 Tel: (800) 784-8326 www.pvi.com

Tel: (800) 263-3539 www.thermaflex.net

Redmond-Williams...............pg. 129 Thermo Manufacturing.......pg. 113 Tel: (888) 571-2627 www.redmondwilliams.com

Tel: (888) 678-3709 www.thermopan.com M e c h a n i c a l

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RLDVIEW Jeff Patchell

Be part of the future

in Australia

nlike many other market sectors, the plumbing world is generally conservative in nature. This means the industry pretty much keeps to itself. It’s not out-there in terms of telling the world about the good work it does, or the exciting technical solutions it continues to uncover.

New technologies are often quietly introduced to the market without any tickertape parade or rock stars touting how the new product is going to change mankind and be a positive influence on society. Maybe that’s because plumbing technologies are continually being refined, rather than being completely reinvented. Constant and consistent change can also make it difficult to forecast the direction the industry is taking. There is no crystal ball or think-tank, and unlike the computer sector, for example, the plumbing market is not driven by the need for more speed, more capacity, etc. If anything, this industry is trying to slow things down: less water flow and more harvesting, particularly as weather patterns appear to be producing more heavy rain events. While new plumbing technology may not be feted the way a new iPhone is, there’s no reason why you shouldn’t go out looking for it. And who knows, it might be one of your very discussions at an industry event that can help shape the future of the industry. The 3rd International Emerging Technology Symposium is scheduled to take place in Washington, D.C., on the 1st and 2nd of May. Hosted by IAPMO and the World Plumbing Council, you are welcome to take part in this important two-day event that will draw delegates from all over the globe. I’ll be talking about some of the global research on phosphorous that I began to outline in these pages a few columns back. One way to sustain this necessary mineral is through the collecting of urine. Urine contains a significant amount of phosphorous, but it is flushed down waste systems daily. In Australia, the Institute for Sustainable Futures is conducting field trials in different community situations to better understand the practical – as well as social – issues involved in separating and collecting urine and repurposing it. Yellow Plumbing may well be one of this industry’s next great business opportunities, driven by new technologies and a basic want. Perhaps it is the ultimate way of answering nature’s call. See you in Washington.

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A HOP, SKIP AND A JUMP For many of you, the venue for the International Emerging Technology Symposium is just down the road. I’m going to make the effort to be there and if it’s any comfort, I’m flying 10,000 miles across the Pacific to do so. I’ve got a gig on one of the days and although I don’t expect you to make the trip down just to see me, my subject matter (Yellow Plumbing) may be a good indication of the variety of plumbing topics this symposium will cover. For more information about the conference, visit www.worldplumbing.org or www.iapmo.org.

Jeff Patchell is managing director of Connection Magazines Pty Ltd. He operates www.worldplumbinginfo.com, an online plumbing industry knowledge bank.

Join us as we celebrate $2.5 million raised by CIPH and HRAI members for Habitat for Humanity Canada

Gala Evening Featuring Martin Dubé

Wednesday March 21 2012 Fairmont Royal York Hotel, Toronto, ON

Scan here to register or visit www.ciph.com

Internationally renowned impressionist

Martin Dubé

Join Martin as he takes you on a journey through his “Tribute to Broadway” “Tribute to Disco” “Name that Film” - interactive musical guessing game - and much more.

The Gala Evening is supported by HRAI members

Compiled by Mechanical Business

CHANGE THE FILTER

66% 6% Percentage who donâ&#x20AC;&#x2122;t know when the filter was last changed.

PAYING FOR CLEAN AIR

WET AIR

2,000 TO 10,000 LITRES

$600.8 MILLION Amount pledged by the federal government, over five years, to renew the Clean Air Regulatory Agenda (CARA), which aims to reduce greenhouse gas emissions and improve air quality.

Amount of moisture that can be trapped in a home over a typical 200-day heating season (10 to 50 litres per day), if humidity levels are not controlled.

CAN YOU HEAR ME NOW? 50% Number of contractors and trade professionals who use a smartphone. More than half use it to do things like research brands and products, compare prices and take photos of work projects.

EASTERN UPGRADES ON TAP

14%

BUDGETING FOR HOT WATER

Percentage of residents in Atlantic Canada who plan on using their tax refund toward home renovations. This compares to 4% of Canadians in the rest of the country.

HOMES ON THE RISE

14 cents 13,320,614

Average amount, per dollar spent on energy, which goes towards domestic hot water. Number of occupied private dwellings in Canada, according to the 2011 census, an increase of 7% over the past 5 years.

Sources: Air Canada Centre, RBC, Canadian Tire, CMHC, Statistics Canada, Industry Canada PM# 41536047 Postmaster: Please send all address changes or undeliverable copies to: Mechanical Business, 19 â&#x20AC;&#x201C; 1525 Cornwall Road, Oakville, ON L6J 0B2

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