AFRICA
Quarter 2 2018 | Volume 3 | Number 2
PHARMACEUTICAL & COSMETIC REVIEW AFRICA
www.pharmacos.co.za
Improve your quality control with standardised solutions
Personal care innovation and cutting-edge ingredients
Injecting success into Africa’s pharma supply chains
“ Hair Aficionados Curly & coily. Wild & manageable. Shiny & sleek. Hair has its own individual personality. Understanding multi-ethnic hair, developing tailored scent and care concepts, that’s how we’re offering just the right formula for every individuals crown and glory. We interweave our knowledge about hairy trends and type-specific hair care with our deep hair expertise and are thus facilitating permanently gorgeous and healthy hair. www.symrise.com
”
NEWS
Quarter 2 2018 | Volume 3 | Number 2
AFRICA
www.pharmacos.co.za PHARMACEUTICAL & COSMETIC REVIEW AFRICA
CONTENTS 6 NEWS
20 ETHNIC CARE
Croda SA hosts successful customer event in Kenya
KahlWax innovates with tea and phyto waxes
GMP compliant coating technology from Romaco
Africa is warned about rising pollution levels
Proteins from Croda proven to protect curly hair
25 INDUSTRY TALK
18
Omron reveals new ways to optimise production
11 EVENTS Seminar planned for Africa’s home and personal care markets A bigger and better show forecast for Propak West Africa
14 QUALITY CONTROL Reasons you should never skip stability testing Afrox’s HiQ gases comply with quality standards
17 PERSONAL CARE New offsite warehouse for Aerosol & Cosmetics Works Use coconut water to reduce water usage in your formulations Meet men’s needs with these bold and masculine scents
Focused supply chains help achieve national health goals
30
26 PACKAGING Quality coding solutions offer a return on investment
28 PHARMA FOCUS: SUPPLY CHAIN & DISTRIBUTION
A look at Imperial’s new world-class facility
Global brands help strengthen Africa’s healthcare supply chains
Make a splash with coconut water
More bang for your buck 26
P C Africa | QUARTER 2 2018 |
3
PHARMACEUTICAL & COSMETIC REVIEW AFRICA
FROM THE EDITOR
THE TEAM
Partnerships remain a proven
EDITORIAL Editor: Abby Vorster +27 (0)11 877 6038 abby.vorster@newmediapub.co.za
strategy for success
A
Assistant Editor: Aarifah Nosarka +27 (0)11 877 6209 aarifah.nosarka@newmediapub.co.za Layout & Design: Kirsty Thomas ADVERTISING Sales Executive: Carla Melless +27 (0)83 260 6060 carla.melless@newmediapub.co.za
frica presents an amazing mass of opportunity and in most industries, demand far outweighs supply. Yet it’s not easy to achieve long term strategic business goals on the continent. Making it big in Africa is a major achievement for any international
Sales Executive: Anita Raath +27 (0)82 976 6541 anita.raath@newmediapub.co.za Sales Executive: Candida Giambo-Kruger +27 (0)71 438 1918 candida.giambo-kruger@newmediapub.co.za INTERNATIONAL SALES
corporation.
Last year, IMCD South Africa made some bold statements about its African growth strategy.
This year, the company has made a series of noteworthy achievements in East Africa, validating those statements made in 2017. Its regional office, IMCD Kenya is featured in this edition of P C Africa with a focus on its unique positioning and infrastructure to meet the needs of the East African personal, home care and pharma markets. Turn to page 12 now to read more about how the company is building its success. Another aspect that plays a major role in guaranteeing a brand or product’s success in
Germany/Austria/Switzerland: Eisenacher Medien Erhardt Eisenacher +49 228 249 9860 info@eisenacher-medien.de Italy: Ngcombroker Giacomo Rotunno +39 370 101 4694 g.rotunno@ngcombroker.com Taiwan: Ringier Trade Media Sydney Lai +886 4 2329 7318 sydneylai@ringier.com.hk
the market is quality control. While there are various facets of quality control, stability testing
CIRCULATION
is a critical parameter of product development. On page 14, we share an expert overview of stability and other testing methods crucial to ensuring your product functions as intended in
Circulation Manager: Felicity Garbers +27 (0)21 701 1566 felicity.garbers@newmediapub.co.za
the market and does not, for example, become contaminated before its expiry date.
PUBLISHING TEAM
If you’re looking for new and innovative ingredients and solutions for your personal care
General Manager: Dev Naidoo
water, which can be used as a replacement for deionised water in personal care formulations.
Publishing Manager: Natalie Da Silva +27 (0)11 877 6281 natalie.dasilva@newmediapub.co.za
We also look at the scent trends for men’s hair, body and shower products.
Production Controller: Rae Morrison
products, the feature on page 17 has all you need. There is an interesting read on coconut
With the growing interest in natural ingredients, more and more Ethnic care brand owners
Art Director: David Kyslinger
and manufacturers are looking to improve their formulations with plant-based ingredients.
JOHANNESBURG OFFICE
Natural waxes, like the ones from KahlWax featured on page 20, are an ideal
New Media Publishing, Ground floor, Media Park, 69 Kingsway Avenue, Auckland Park, 2092 Tel: +27 (0)11 877 6111, Fax: +27 (0)11 877 6198 POSTAL ADDRESS PO Box 784698, Sandton, Johannesburg, 2146
option to
give O/W emulsions aqueous soft gels a creamy and homogenous texture. Hydrolised pea and vegetable proteins are also interesting natural ingredients for hair care products. Featured on page 22, these proteins have been proven to hair’s structural integrity. The industry wide approach of P C Africa would not be
Published on behalf of Media24 by New Media Publishing (PTY) Ltd. MANAGING DIRECTOR
complete without our regular coverage of the packaging sector.
Aileen Lamb
With traceability continuing to be a challenge in Africa, this feature
CHIEF EXECUTIVE OFFICER
on page 26 looks at how GS1-128 barcodes are set to become the
Bridget McCarney
globally accepted coding standard, along with the solutions
EXECUTIVE DIRECTOR
needed to implement them on packaging.
John Psillos NON-EXECUTIVE DIRECTOR
Enjoy the read!
Irna van Zyl HEAD OFFICE
ADVERTISERS’ INDEX Botanichem......................................................15........................www.botanichem.co.za Chem Systems..................................................18........................www.chemsystems.co.za Croda................................................................23.......................www.crodapersonalcare.com Dr. Paul Lohmann Gmbh.................................9..........................www.lohmann4minerals.com Future Publishing Solutions.............................29.......................www.saphex.co.za H&R South Africa..............................................5..........................www.hur.com IMCD..................................................................OFC....................www.imcdgroup.com ISW Shrink & Wrap............................................IBC......................www.iswshrink.co.za Kirsch Pharma..................................................OBC....................www.kirschpharma.com O6 Agencies.....................................................19........................www.o6southafrica.com Omron...............................................................25.......................www.industrial.omron.com Pin Mao.............................................................7..........................www.pinmao.com.tw Savannah Fine Chemicals..............................21........................www.savannah.co.za Symrise..............................................................IFC......................www.symrise.com
New Media House, 19 Bree Street, Cape Town 8001 Tel: +27 (0)21 417 1111, Fax: +27 (0)21 417 1112 Email: newmedia@newmediapub.co.za PO Box 440, Green Point, Cape Town 8051
Pharmaceutical Cosmetic Review Africa is published by New Media Publishing four times a year and circulates to manufacturers, packers and distributors of pharmaceuticals, health products, cosmetics, detergents, soaps, toiletries and allied products. The journal is an up-to-date source of reference for company directors, factory and production managers, marketing executives, engineers, import agents, buyers and research personnel. While precautions have been taken to ensure the accuracy of its contents and information given to readers, neither the editor, publisher, or its agents can accept responsibility for damages or injury which may arise therefrom. All rights reserved. © Pharmaceutical Cosmetic Review Africa. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, photocopying, electronic, mechanical or otherwise without the prior written permission of the copyright owners. Pharmaceutical
Cosmetic Review Africa is printed by Tandym.
Copyright: all rights reserved.
4
| QUARTER 2 2018 | P C Africa
Converting by- products into appealing products application. H&R has been offering customized solutions for almost a 100 years. We have built a remarkable brand through supplying products of consistent high quality and offering class- leading services. We remain a trusted brand name for many international brands supplying personal care, skin care and hair care products. Our offerings include a diverse range of mineral white oils, bio- based oils and petroleum jellies that are suited for applications into cosmetics. We’re connecting industries through- out the globe; see how we can connect your business to the global markets.
113 Trindad Road, Island View, Durban 4052, South Africa Tel: + 27 (0)31 466 8700 Fax: + 27 (0)31 466 8716 E- mail: SASales@hur.com www.hur.com
NEWS
Croda hosts successful customer and consumer events in Kenya THE COMPANY IS investing heavily in the region with a state of the art Centre of Excellence in South Africa, a newly opened office in Nigeria and subsequent new offices set to open in Kenya and the Ivory Coast by the end of 2018. Because Africa is a diverse continent, the company believes a more granular and regional approach is required for successful and sustained market entry. This approach is proving positive for the company with the successful culmination of its first seminar and consumer focus group in Africa. The two day seminar took place at the Ole-Sereni Hotel in Nairobi, Kenya. ‘It’s unique location along Kenya’s National Park, perfectly complimented our East African experience as well as the customer entertainment we had lined up for the poolside cocktail event,’ says Chantel McCallum, Croda South Africa’s marketing manager. Orkila – Croda’s distributor in the East African region – assisted the South African team with organising the event. Customers from Kenya, Uganda,
AFDB AND UNIDO JOIN FORCES TO ACCELERATE AFRICA’S INDUSTRIALISATION IN MAY, THE African Development Bank (AfDB) and the United Nations Industrial Development Organization (UNIDO) signed a memorandum of understanding (MoU) to step up collaboration to boost industrialisation on the continent. ‘The bank launched in 2016 its Industrialisation Strategy for Africa 2016 to 2025, which was the outcome
Tanzania and Ethiopia were invited, with more than 60 customers attending. ‘In
of collaborative work with UNIDO and the United Nations
fact, on day two we had additional customers arriving – as in typical African
Economic Commission for Africa. The signing of the present
culture – the word had spread,’ she adds.
MoU is key to our strategy’s implementation,’ say AfDB
The seminar provided an overview of Croda South Africa with technical and
president, Akinwumi Adesina. ‘The bank already benefits
market related presentations on hair and skin care. The company also hosted
enormously from UNIDO’s expertise in developing policies,
a consumer focus group in Nairobi in collaboration with a brand owner and
programmes and knowledge tools, which support our
manufacturer from the region. The team interviewed 17 women and one man,
member countries to industrialise.’
who is a trichologist.
In 2017, the bank allocated US$1.2 billion to industrialise
‘The response and insights were exceptionally helpful and quite different from my South African experience,’ McCallum explains. ‘We’ve identified the top needs from the region which will be compared with the needs identified in South Africa. Together they will lay the foundation for additional projects in our Centre of Excellence in SA.’ Croda South Africa’s next African seminar and consumer focus group is scheduled to take place in Nigeria, in early November.
Africa – which is one of the bank’s high five development priorities – mostly to projects for financial sector operations. The new agreement facilitates the bank and UNIDO cooperation on joint activities of shared interest in areas such as agro-industry development, circular economy, ecoindustrial parks, investment in innovation and technology, enterprise development, trade and capacity-building and access to finance, among others. ‘Achieving Africa’s industrial potential will not happen by chance; strong partnerships such as the one our two organisations have now formalised are key,’ comments
The Croda South Africa team with the consumer focus group attendees
UK FMCG COMPANY EYES
KENYA FOR GROWTH
PZ CUSSONS, THE consumer goods manufacturer headquartered in the UK, is set to roll out a fiveyear plan to introduce several new products into the Kenyan market. According to an online report on Business Daily Africa, PZ Cussons launched three upgraded beauty and skin care products in Kenya at the beginning of June, kick starting its African growth strategy. The company’s MD for East Africa, Sekar Ramamoorthy says PZ Cussons took one year to work on the new products and invested heavily to develop petroleum jelly with shea butter and Venus pure glycerine. Reports also reveal the company has plans to introduce these new products in other regional markets, including Rwanda and Uganda, before the end of 2018. ‘This is a five-year journey that we have begun with the introduction of an additional three products,’
Philippe Scholtès, MD at UNIDO. ‘This partnership will create significant opportunities and facilitate our work together towards the operationalisation of IDDA III (2016 to 2025).’ The two entities have already initiated working level collaboration including within the framework of UNIDO’s flagship Programme for Country Partnership (PCP) model. This helps synchronise development efforts and mobilise resources to support countries in accelerating industrialisation. The bank and UNIDO recently undertook a joint mission to Morocco as part of the initial development of the PCP and will continue exploring cooperation opportunities in ongoing PCPs in Senegal and Ethiopia. Collaboration has also been initiated to establish staple crop processing zones in some African countries. The MoU was signed by Adesina and Scholtès in Busan, the Republic of Korea, alongside the annual meeting of
Ramamoorthy told Business Daily Africa. ‘We will be developing new products that are more affiliated
the boards of governors of the AfDB Group which were
to consumers’ needs by continuously studying the market and being more adaptable.’
themed, ‘accelerating Africa’s industrialisation’. The signing
To support the new product ranges, PZ Cussons invested in new technologies and installed a worldclass research laboratory at its HQ in London, UK.
ceremony was attended by African industry ministers, representatives of regional member states, development partners and private sector executives.
6
| QUARTER 2 2018 | P C Africa
NEWS
Hot melt coating device with hygienic design ROMACO INNOJET’S GMP compliant hot
the IHD devices are positioned to ensure
melt coating device is designed specifically
full visibility and are suitable for swab
for pharma manufacturing. The IHD series for
testing. Once the device has been
processing hot melt coatings can be supplied
cleaned, it can be opened up quickly
as a laboratory or pilot scale machine.
and easily for inspection.
This technology is suitable for coating and
The Romaco Innojet IHD series
granulating pharma products with hot greases
successfully avoids cross-contamination
and waxes.
owing to its hygienic design with no
A key development priority for these CIP capable devices is GMP compliance, particularly
The technology allows pharma
regarding the validation of cleaning processes.
manufacturers to reap previously
All sealing points, gaps and enclosed spaces
unattainable benefits of hot melt
have been eliminated. Flange connections have
coatings. Unlike aqueous alternatives,
also been reduced to a minimum.
hot melt coatings are solvent free.
The hot melt coating flows through straight
The Romaco Innojet IHD 5
dead spaces.
The southern African agent for Romaco is
tubes to prevent any build-up of product
Integrated Packaging Systems, which is based in
residues. All product-contacted surfaces inside
Cape Town, South Africa.
P C Africa | QUARTER 2 2018 |
7
NEWS The Merck Foundation’s Dr Kelej, pictured centred in red, surrounded by Africa’s future oncologists who are receiving training at the Tata Memorial Centre in Mumbai, India
Governments get serious about plastic ban THE EAST AFRICAN Community (EAC)
because we cannot police all the
must adhere to Chapter 19 of the Treaty
borders. We will revive the initiative
for the Partner States by co-operating
ourselves because common market
in all issues relating to of environmental
will not work without a standardised
and natural resources management.
packaging of goods,’ Munya added.
EAC is a regional intergovernmental
MERCK CONNECTS AFRICA TO ASIA FOR CANCER AND FERTILITY CARE
organisation comprising six partner
Robert Orina, chief enforcement officer at the National Environment
states. These are Burundi, Kenya, Rwanda,
Management Authority said the
South Sudan, Tanzania and Uganda, with
organisation recently nabbed banned
its headquarters in Arusha, Tanzania.
plastics at the Busia border that came
In the EAC Polythene Materials Control Bill of 2016 there is a legal framework
from a firm in Uganda. ‘Early this month, a bus conductor
for preservation of a clean and healthy
was arrested at the Uganda border with
THE PHILANTHROPIC ARM of Merck, the Merck
environment through prohibition of the
432 000 pieces of plastics. Another person
Foundation commits to building cancer care capacity
manufacturing, sale, importation and use
was arrested in the same place with
in Africa and Asia through its partnership with India.
of polythene materials.
300 000 plastics,’ Orina explained.
This initiative is a part of the foundation’s Merck
According to reports, in June, Peter
He blamed the lack of proper
Cancer Access Programme, initiated to increase the
Munya, the EAC cabinet secretary,
laws between East African
limited number of oncologists across Africa.
said the Bill was passed but has
Community countries.
In May, the foundation signed an MOU with the
never been assented to by member
‘We have EAC legislative assembly bill
Tata Memorial centre, a premier cancer centre
states. Yet, Rwanda has succeeded in
on plastics ban. The problem is that apart
in India, to provide a fellowship programme to
banning plastics.
from Rwanda that has clear polices and
candidates from Africa. Dr Rasha Kelej, CEO of Merck Foundation,
‘We are working with partner states to have a ban since it is the most ideal
enforcement strategies, other countries do not have,’ Orina told The Star in Kenya.
comments: ‘We are delighted to formalise our collaboration with the Tata Memorial centre under the umbrella of newly launched Merck Foundation. We started our collaboration in 2016. Since then, we have provided more than 30 African doctors with one-year oncology fellowship at the Tata Memorial Centre. We believe our partnership with India has a long way to go and together we can play a vital role in Africa and Asia. The Merck Foundation strongly believes building capacity is the right strategy to
AFRICA’S POLLUTION WARNING
improve cancer care since a lack of professional
AS THE SECOND most polluted continent, Africa must
skills is a key challenge in Africa and other
take the responsibility and opportunity to pioneer
project on Lake Malawi/Nyasa for Malawi, Mozambique
developing countries.’
world-leading waste management methods. This
and Tanzania.
Manipal Academy of Higher Education (MAHE) is also a partner of the MoU to provide an embryology training programme for Africa and Asia. As a result,
must be done to avoid an environmental and socioeconomic disaster, experts warn. Environmental scientist, Dr Tony Ribbink, who spoke
He is also the former director of the World Bank GEF
He added that Africa is in the process of pioneering new methods and activities to counter plastic pollution. ‘Industry is also becoming more committed to
the Merck Foundation – through its Merck More
at the PET Recycling Company (PETCO) AGM on 7
sustainability and finding solutions where previously
Than a Mother campaign – launched the Merck
June, echoed this message. The AGM took place in
there appeared to be none.’
Embryology Training Programme in partnership with
Midrand, South Africa.
the MAHE. This training involves a certified course in assistive reproduction and embryology. ‘We are pleased to partner with the Manipal Academy of Higher Education in India to provide hands-on practical training to develop
Ribbink, CEO of the Sustainable Seas Trust, believes
South African bottlers, which are voluntary members of PETCO, are increasingly assisting with the
while there is a certain amount of gloom and doom
drive to improve recycling rates. Annual PET plastic
surrounding the pollution problem, a lot of good is
bottle recycling increased to 65 percent of all bottles
also being done. ‘As the second most polluted
produced in the country in 2017. This amount is up from the 55 percent in 2016, according to recently
a platform for embryologists in Africa and Asia.
continent, Africa is in clear danger of
This will help increase the number of standalone
taking top spot unless responsibility for
embryologists and improve access to cost-
the crisis is shouldered at all levels,’
2017, which created 64 000 income-generating
effective fertility care in developing countries
Ribbink said.
opportunities for recyclers and waste collectors. Those
8
| QUARTER 2 2018 | P C Africa
This equates to 2.15 billion bottles recycled in
who partook in what is termed the ‘circular economy’
where the lack of trained and skilled health personnel is a main challenge,’ Dr Kelej adds.
released figures.
Dr Tony Robbink
freed 578 000m3 of dwindling landfill space.
NEWS
DIGITAL PHARMA FACTORY SOLUTIONS DIGITISATION OF PROCESSES, integration
The easy integration
of software and equipment, operating
of software and
concepts for the pharmaceutical shop
equipment using PAS-X
floor or big data and analysis were all
MSI plug and produce
points of focus for Werum IT at Achema.
is another benefit. The
The industry trade show for the global
machines on the plant
pharma industry took place in Frankfurt,
floor and Werum’s PAS-X
Germany, from 11to 15 June.
can communicate
‘A manufacturing execution system
directly with each other
(MES) is the first and most important step
via a standardised,
for pharma and biotech manufacturers
message-based
planning to digitise their production,’
interface. It allows for
said Lars Hornung, senior director of
the integration effort to
global sales and marketing at Werum IT
be reduced by up to
Solutions. ‘With live demos and interactive
75 percent.
presentations, we informed customers of
Innovative operating concepts are
Werum IT Solutions presents new remedies for the digital pharma factory, at Achema
With its solutions for enterprise
the latest innovations around our PAS-X
also set to improve pharma production
manufacturing intelligence, Werum showed
MES and electronic batch recording, KPI/
and increase its efficiency. Together
how pharma and biotech companies can
OEE, track and trace and finite scheduling.
with its partners, Werum is developing
generate knowledge from their production
A world first is PAS-X – our market-leading
solutions to integrate these concepts into
data. This will enable supervisors and
MES as a cloud-based solution. It allows
its manufacturing IT solutions. At Achema,
factory managers to obtain deeper insights
pharma and biotech companies to save
visitors learned more about the use of
into their production in real time to use as
resources for their own IT data centre and
augmented reality and wearables in the
a basis for well-informed decisions and to
concentrate on their core business.’
pharma production.
optimise processes.
Minerals for your Beauty Mineral Salts for Cosmetic Applications ◆ Body Care ◆ Hair Care ◆ Oral Care ◆ Nutricosmetics
P C Africa | QUARTER 2 2018 |
9
DIARY
AFRICA
PHARMACEUTICAL & COSMETIC REVIEW AFRICA
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August
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New Media Publishing (Pty) Ltd .
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2018
TAX INVOICE REQUIRED
Africa Home and Personal Care Markets 26 to 27 September
(Please tick) SOUTH AFRICA
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Radisson Blu Gautrain Hotel, JHB, South Africa www.bit.ly/2GaAUHI
East Africa HBC Expo 27 to 28 September Safari Park Hotel, Nairobi, Kenya www.hairbeautycosmeticsexpo.com
10
| QUARTER 2 2018 | P C Africa
EVENTS
Attend Africa Home & Personal Care Markets
O
Bigger and better in 2018 The majority of exhibitor stands have been sold out for Propak West Africa 2018, which takes place in Lagos, Nigeria, from 18 to 20 September.
O
rganisers, Afrocet Montgomery confirmed that 89 percent of the floor is allocated to various industry companies, bringing together senior packaging and print professionals from across the region. The expectation is that this event will be the
biggest one held to date. Krones, Snetor Chimie, Piovan, Beaumont Aromatics and Pan-Asia Tech confirm that the news is of no surprise. This follows the year on year growth experienced and the annual increase in the number of
n 26 and 27 September, CMT Events will bring together leaders and decision makers from the
companies represented. ‘We are extremely happy with the show’s progress so far. With a few
South African and Africa’s personal care, cosmetics
months ahead, we are confident the exhibition will sell out completely.
and home care industries for a two day conference
We are working hard to bring to life new features and a world class
and expo.
Taking place at the Radisson Blu Gautrain Hotel Sandton, in Johannesburg, South Africa, Africa Home & Personal Care Markets
conference programme to ensure that September exceeds expectations for all in attendance,’ says regional director for Afrocet Montgomery, George Pearson.
will address the following topics: • c onsumers’ diverse hair care demands including afro/curly/ natural hair • h ow fast the laundry detergent category is set to develop and in which format • r egional focuses on South Africa, East Africa, North Africa and West Africa • b rand owners’ development plans, procurement challenges and expectations • t echnology innovation, sustainability and trends in raw materials and ingredients
REASONS TO ATTEND The exhibition is expected to draw 4 000 visitors over three days from more than 30 countries worldwide. This year’s show will offer unparalleled trade opportunities for all attendees. There will be onsite networking events and a conference that will provide added value with its daily free-to-attend sessions. Leading experts will discuss the latest issues affecting the market. They will also provide exclusive insights. The schedule for the conference will be announced in the coming months leading up to the show. Propak West Africa 2017 was a sell out with the entire hall space
• p ackaging design trends to fit African consumers
occupied and the conference moved off the floor for the first time. This
• c hannel review in the digital age.
was to allow the maximum capacity of exhibition booths. There was a total
TOP SPEAKERS CONFIRMED Experts from L’Oréal South Africa; PZ Cussons Nigeria; Euromonitor International; Vantage Specialty Chemicals; Botanica Natural Products; The Cosmetic, Toiletry & Fragrance Association of
of 3 261 attendees and 135 companies exhibiting, whilst 30 companies were represented. The event is supported by IOPN, the World Trade Centres Association and Manufacturers Association of Nigeria, among others. Entry into the show is free. Attendees can register online in advance
South Africa (CTFA); and East African Lion Brands Industries have
to avoid queuing on the day. Visit www.propakwestafrica.com for
confirmed to speak at the conference.
more information or to sign up for show updates, including when
The conference programme and more expert presenters will be
registration opens. •
revealed in due course.
WHO SHOULD ATTEND?
Afrocet Montgomery – www.montex.co.uk
Africa Home & Personal Care Markets is open to suppliers and producers from across the beauty, personal care and home care value chain. These include HPC brand owners, ingredients producers/suppliers, natural oils suppliers, packaging suppliers, formulators, consultants, CEOs, VPs, GMs, directors, business head, brand managers, business development managers, country managers, supply chain directors, sourcing/procurement directors and managers, R&D teams, sales and marketing managers, brokers and distributors. Visit www.bit.ly/2GaAUHI for more information about the conference or to register for the event. •
Previous West African event in Nigeria
P C Africa | QUARTER 2 2018 |
11
COMPANY FOCUS
Trusted, equipped and reliable
IMCD Kenya has developed an excellent reputation among customers for its one stop shop solution. The company offers a broad range of speciality chemicals and food ingredients. P C Africa looks at what makes this company a reliable supplier.
T
o expand IMCD’s existing
the multinationals and leading
like the Triple Action Scalp Fluid
operations in Africa,
manufacturers in Nairobi and
formulation featured in Table 1.
the company acquired
surrounding areas are our
Chemicals and Solvents
customers,’ says Abdi. ‘We have an
relaxer products. There is a notable
in 2016. Today, this operation is
excellent reputation for providing
shift away from sodium hydroxide,
known as IMCD Kenya, which has
reliable ex-stock supply. We offer a
also known as lye, to calcium
established a strong position in the
one stop shop solution for a broad
hydroxide, which offers a milder
East African region.
range of speciality chemicals and
action on the hair and scalp.
food ingredients. Our customers
Based in Nairobi, IMCD Kenya distributes ingredients to the personal care and cosmetics, home care and I&I, food and pharmaceutical industries, serving Kenya and the neighbouring markets of Uganda, Tanzania, Rwanda and Ethiopia. It also benefits from the robust international network and cross-fertilisation of technical expertise and market knowledge of IMCD to realise its
Manufacturers are still producing
WE HAVE AN EXCELLENT REPUTATION FOR PROVIDING RELIABLE EX-STOCK SUPPLY
‘The male grooming category is
enjoy solid technical support
another interesting one to watch
from our technical sales team,
and, of course, we still receive
which is extended to the IMCD
requests for skin lightening products.
application labs, particularly
Yet there’s a definite move away
the Ethnic Care Centre of
from hydroquinone towards safe
Excellence in South Africa and
ingredients that don’t damage the
our key principal suppliers.’
skin,’ he comments. A light and pure complexion is
CATEGORIES TO WATCH
perceived as a sign of beauty in most parts of the world, including
In the East African market, the
Africa. Belides ORG from CLR
Ethnic hair care category is
Chemisches Laboratorium, an
a major growth vector. Abdi says
IMCD principal, is a natural skin
there is a lot happening in terms
lightening agent derived from
manager, Faisal Abdi, heads the
of product development with a
Bellis perennis, the organic daisy
IMCD Kenya office and is supported
general move towards products
flower. It is suitable for any skin care
by several technical sales
formulated with natural oils. The
formulation developed to provide
managers who are responsible for
natural hair care movement is
an even and luminous complexion
the various business units.
growing with consumers embracing
and radiant skin.
full business potential. The company’s commercial
their curls and afro hair. This is
‘IMCD Kenya is a market
The action of the active is based
leader in the industries it serves
seeing an increased demand for
on a potent, multifaceted reduction
including personal care. Most of
products that aid manageability
in the activity of melanocytes. Belides
and nourish and nurture the scalp,
ORG influences different cellular
Table 1: Triple Action Scalp Fluid
Phase
Ingredients (Trade Names)
pathways involved in melanogenesis, Ingredients (Inci Names)
Water A
B
C
D
12
% w/w 81.99
Vanzan
Xantham Gum
0.30
Trisodium Citrate Dihydrate
Sodium Citrate
0.10
Glycerin
Glycerine
5.00
Decaglyn 1 L
Polyglyceryl-10 Laurate
3.00
Vitamin F Forte
Linolei Acid, Linolenic Acid
0.50
Tocomix L70-Ip
Tocopherol Rich Extract, Sunflower Oil
0.01
Follicusan Dp
Water, Alcohol Denatured, Panthenyl Ethyl Ether, Milk Protein, Lactose, Inositol, Acetyl Cystein, Acetyl Methionine, Sodium Citrate, Citric Acid
5.00
Syricalm
Water, Phragmites Communis Extract, Poria Cocos Extract
3.00
Optiphen 200
Phenoxyethanol And Caprylyl Glycol
0.80
Naoh 10%
Water, Sodium Hydroxide
0.30
| QUARTER 2 2018 | P C Africa
encompassing the reduction
1
COMPANY FOCUS of cellular signalling, tyrosinase transcription, tyrosinase activity and melanosome transfer. These actions lead to even pigmentation and make age spots less visible. CLR’s in vitro results demonstrate that Belides ORG acts as a functional ingredient at different stages of melanogenesis. By influencing pathways of action before, during and after melanin synthesis, Belides ORG effectively reduces skin pigmentation.
EXTENSIVE INFRASTRUCTURE IMCD Kenya is unique to its sister companies in South Africa and the other parts of Africa whereby it manages its warehousing and
Kenya also has its own personal
industries, with the addition of an
distribution in house. The company’s
care manufacturing companies,
infrastructure is extensive, with
which are well equipped with
a modern warehouse, fleet of
automated technology and
our success by offering customers
vehicles and administrative offices
produce products to high standards.
comprehensive support along with
located in Nairobi. Since the 2016
Then there are medium and smaller
the reliable supply and formulation
acquisition, the warehouse has
sized brand owners producing
development for which IMCD
been upgraded in terms of its
products in house, much like South
is known globally. We are also
systems and processes, which was
Africa. The only way the industry
strengthening our human resources
followed by IMCD Kenya securing its
differs is there are no personal care
by recruiting more individuals to
ISO certification.
contract (third party) manufacturers.
boost our already strong technical
Nairobi is also home to a robust
sales team and leveraging on the
‘More than 90 percent of our
industrial science business unit. ‘We will continue to build on
customers are based in Nairobi,
informal market, commonly known
technical resources of the IMCD
which puts us in an ideal position to
as Jua Kali, which means ‘hot/
group,’ he adds.
maintain key customer relationships
fierce sun’ in Swahili. These small
through on time and in time delivery
businesses or artisans serve many
continue its African expansion
of raw materials and samples,’ Abdi
industries, including personal care,
using a highly strategic approach.
explains. ‘For the other 10 percent
cold mixing shampoos for example
This will be done organically and
of customers in outlying areas, we
in temporary shelters, kiosks or
outsource distribution.’
in the open. While Jua Kali is not
Nairobi is a major industrial hub for the East African region. Abdi says the majority of multinational
through possible acquisition targets 1
heavily regulated, Abdi says it’s a strong market.
personal care manufacturers, like
A MARKET LEADER
Beiersdorf and Unilever, are located
IMCD Kenya has maintained
in the region, along with global
a strong position as a leading
pharma manufacturer GSK and a
distributor serving the home
joint venture between Aspen and a
care and I&I, personal care,
local pharma company.
pharmaceutical, food and nutrition
2
The company will strive to
2
3
in regions where product gaps and
IMCD Kenya’s commercial manager, Faisal Abdi
opportunities have been identified and in hubs presenting an agile supply chain model and storage
An exterior view of IMCD Kenya’s administrative offices located in Nairobi
strength to support IMCD’s ‘just in time’ approach. •
IMCD Kenya – www.imcdgroup.com
IMCD Kenya’s warehousing infrastructure
3
P C Africa | QUARTER 2 2018 |
13
QUALITY CONTROL
Protect your brand
and deliver on its promise
Stability testing is a critical part of product development yet it is often overlooked to save costs. Robyn Brown of Botanichem looks at why this test method is important for your brand. Even though it costs money, stability testing will guarantee a return on your investment in the long run.
T
he cosmetics industry is
reputation in tatters with the
packaging or if there is a change
one that is built not only on
resources spent on the finest
in regulations.
the foundations of scientific
raw materials, packaging,
research and innovation, but
manufacturing and
tested such as pH, SG, viscosity and
marketing wasted.
odour and appearance, speciality
also on smoke and mirrors, promising miracle solutions for perfect skin and
Stability testing is there to ensure a
Apart from the normal parameters
products such as soap can be tested
hair and often promises ageless
new or modified product meets the
for weight loss and aerosol cans
beauty. If there was ever an industry
intended physical, chemical and
can be tested to ensure uniform
that needs to make sure it can
microbiological quality standards
spray-ability. Performance tests also
deliver on its promises and that the
as well as the functionality and
need to be conducted on certain
products it produces perform above
aesthetics when stored under
high-end creams, to ensure the level
and beyond expectations, the
appropriate conditions.
of active ingredients is still stable at
cosmetics industry is probably it.
Whilst stability testing needs to be
Yet, when it comes to product
carried out primarily on new product
end of shelf life. The actual tests conducted will
development, manufacturers,
development, it is also critical to
also depend on the product or
regardless of size, have found their
repeat new stability tests should you
package. For example, if the product
dream products can become their
change an ingredient or supplier,
is a water in oil emulsion or an oil,
worst nightmares. When these products separate, become contaminated or leak, consumers take to social media to share their complaints, leaving a manufacturer’s
DID YOU KNOW?
move to a new production
Stability testing involves the laboratory testing of cosmetics products in different environments or storage conditions for a set period, in order to simulate what will happen to the product during its life cycle. At selected intervals, samples are evaluated for various physical, chemical and performance characteristics, to see how they have changed.
you would not conduct pH testing.
site, change equipment
If the product being tested is a solid
or a manufacturing
there would be no need to test pH,
procedure, scale up
SG or viscosity. However, pH could be
production from a
conducted on a 10 percent solution
smaller to larger
– so it is important the protocol is
batch, implement new
decided prior to testing.
TYPES OF TESTING Basic stability testing starts off very simply to see how a product behaves in the short term as a predictor for longer term stability. This includes freeze/thaw testing, centrifuge analysis and microscopic evaluation. Samples are held in hot environment for a short period, for example, a week, to see how they fare. If that stage is passed samples progress to a more standard protocol of four degrees Celsius, room temperature and 40° Celsius conditions over 12 weeks, which is equivalent to a two year shelf life. This is the recommended shelf life for a typical cosmetics product. These accelerated stability tests are normally used to put product on the shelf quickly, but they should
14
A laboratory technician documents the results of a stability test for quality assurance and to ensure full traceability
| QUARTER 2 2018 | P C Africa
QUALITY CONTROL
not replace real time stability where
• if you aren’t sure if the fragrance
you validate that the accelerated
is going to change in the product
stability testing does in fact give you
over time.
the shelf life you have claimed on
However, outsourcing of stability
your packaging. Real life stabilities
should be carried out when an
should be carried out so that if you
independent result is required,
claim two years, you can prove the
such as first production runs for
shelf life actually is two years.
used in conjunction with the high
Whilst stability testing is a good
temperature storage testing.
predictor of shelf life, it is not an
Usual temperatures at which
The type of stability testing required depends on the product itself and its packaging
a customer or if you do not have the equipment or space to store specific samples.
exact science. So, extending the
products are stored during stability
testing period to 18 weeks does not
testing is refrigeration temperature
necessarily guarantee a 36-month
(four degrees Celsius), ambient
testing, but guidelines are given by
shelf life.
temperature (25° Celsius) and 35
ISO, the International Organisation
Microbial challenge tests
to 45° Celsius. Going above 35 to
for Standardisation. The value in
are conducted to ensure the
45° Celsius is not compulsory but
stability testing lies in being able to
preservative system you are using
testing at 50° Celsius is a good
confidently put a product on shelf
can withstand contamination from
indicator that, if a product is stable
which will remain stable and deliver
storage and product usage, when
at this temperature for 14 days, the
on the claims and promises made
consumers put their fingers in the
chances of it remaining stable for the
on its packaging.
product or leave it in a sunny warm
full 12 weeks at 40° Celsius are quite
room. Once again, real life stability
good. Emulsions, however, will melt
guarantee to the consumer that it is
testing should be used to prove
at this temperature so that is why it is
delivering a quality product that the
the preservatives are still working,
not a compulsory parameter.
consumer can trust. •
and that no microbial growth or
should be conducted along
the two year period – if that is what
with formulation stability testing.
is claimed.
Compatibility testing is there to
Freeze/thaw testing is required
Botanichem – www.botanichem.co.za
ensure that no reaction occurs
by the United States and is suitable
between the product and its
when a product is going to be
packaging and that the product
subjected to extreme variances in
doesn’t leak from the packaging
temperature. A cycle is run for five
when placed in various orientations.
days where the product is frozen for a 12-hour cycle followed by exposure
CONSIDER OUTSOURCING
to 40° Celsius heat in an oven for
Stability testing can be conducted
12 hours.
on site for the following situations:
Some companies use centrifuge
•w hen making up prototypes
analysis where a product is put in the period to validate a certain shelf
Stability testing is a manufacturer’s
Packaging compatibility
contamination has occurred over
centrifuge at 3 000rpm for a certain
At this stage there are no specific regulations governing stability
• i f a secondary source provides you with samples • i f you are checking the stability of a
life in real life. This test seems to be
fragrance in a product that has a
widely accepted but should still be
high or low pH
ABOUT Robyn Brown has been involved in the cosmetics and toiletries industry for over 20 years. She has a national higher diploma in microbiology and has worked extensively with the South African Society of Cosmetic Chemists (Coschem), having earned her diploma in cosmetic science cum laude through the society. Brown has a wealth of knowledge in ingredients, product formulation, stability testing and regulatory matters. She is particularly passionate about plant-derived ingredients, which support sustainable product development, fair trade and the global trend towards natural and safe products.
Stability Testing Services, a division of Botanichem, offers a well equipped onsite laboratory for independent stability testing for the cosmetic industry. Stability testing is vital to ensure your product maintains its intended physical, chemical & microbiological quality. We offer: • Stability Testing • Regulatory Labelling • Formulation • Product Information Files for Export FOR MORE INFORMATION CONTACT ROBYN OR LINA. 011 425 2206 OR 011 425 2648 info@botanichem.co.za / lina@botanichem.co.za
P C Africa | QUARTER 2 2018 |
15
QUALITY CONTROL
HiQ – the high value
industrial safety offering Precision matters at Afrox. Hans Strydom, the company’s technical services manager for special products and chemicals, talks to P C Africa about its meticulous HiQ range of innovative solutions and how they are tailored to suit customers’ speciality gas and equipment requirements.
A
t Afrox and all other Linde
the basis for the HiQ
companies around the world,
60 range. These gas
HiQ is the global brand for
mixtures are designed
a specific range of made-
to have a shelf life of
for-purpose gases, gas mixtures and
up to 60 months, as
associated products that comply with very
opposed to previous
high purity and quality standards.
generation mixtures
Afrox HiQ speciality gases include pure
that could only be
scientific gases, made-to-order scientific
guaranteed for
carrier gases and mixtures and calibration
36 months.
mixtures for certifying the accuracy of
AFROX HIQ GASES ARE WIDELY USED AS CARRIER GASES FOR GAS CHROMATOGRAPHYMASS SPECTROMETRY INSTRUMENTS
moisture and any hydrocarbon contaminants. In the petrochemical industry, samples of a fraction from the distillation of crude oil, such as diesel, petrol or natural
gas, are analysed. The chosen fraction
instruments. They also cover a host of
WHY CALIBRATION IS CRITICAL
special purpose mixtures for safety, R&D at
When it comes to the calibration of safety
chromatography column. It then goes into
scientific laboratories and health facilities
critical measuring equipment, the purity
the mass spectrometer, which produces a
and are used in the petrochemical, energy
level of the calibration mix represents
chromatogram from which every constituent
and mining industries.
true value.
element of the sample, including all of the
gets vapourised and separated on a
Argon, carbon dioxide, helium, nitrogen
To calibrate these instruments, the
and oxygen are the high purity atmospheric
calibration gas utilised must accurately
gases that feature at the starting point of the
mimic the polluting gas the instrument
to a database of substances, so all the
HiQ product range.
needs to monitor. Getting the measurement
constituents and their percentages are
wrong can be costly, with potential fines.
immediately identified. If the instrument is
the source gases must be of exceptionally
Low ppm HiQ calibration gas mixes, many
calibrated for a particular substance mix,
high purity. ‘We talk about gas purity levels
of which are manufactured at Afrox’s state
then tiny quantities of the contaminant of
in terms of a number of nines. A five nines
of the art gas operations centre (GOC)
interest can be found. In this instance, Afrox
(N5) purity for example is 99.999 percent
facility located in Germiston, South Africa,
is currently working on a very toxic benzene/
pure, which means it has an impurity level
offer customers legislative compliance,
toluene/xylene calibration gas.
of less than 0.001 percent or 10 parts per
consistency, accuracy and cost savings.
For use in HiQ gas formulations, each of
million,’ Strydom explains.
In addition to the calibration gases for
impurities, can be identified and quantified. The result is automatically compared
TAILOR MADE FOR AFRICA
environmental and safety monitors, Afrox
HiQ gases are also widely used by water
six nines (N6) purity levels, which contain
HiQ gases are widely used as carrier gases
utilities that use GC-MS to pick up any
less than 1.0 ppm of contamination. This is
for gas chromatography-mass spectrometry
dangerous pollutants such as volatile
(GC-MS) instruments. These are used
organics and other carcinogens in their
in laboratories and testing facilities to
water. Samples are taken of the river water
For modern HiQ gases, Afrox now offers
A gas chromatography-mass spectrometry instrument, which is used in a laboratory or testing facility
determine the exact constituents
coming in, the water being processed as
and contamination levels
well as the treated drinking water being
of substances.
delivered to consumers to ensure safety
Applications include drug detection, environmental analysis,
levels are being met. ‘We thrive in situations where researchers
fire and explosion investigations
are looking for solutions tailor made
and the identification of unknown
for African conditions, for dealing with
substance samples.
mosquitoes and malaria, for example,
The company offers HiQ helium
as well as for a host of biochemical and
for GC-MS instruments. While the
health applications, such as IVF treatment,’
purity of the carrier gas is crucial
Strydom reveals. •
to the accuracy of the result, the instruments themselves are also very sensitive to oxygen,
16
| QUARTER 2 2018 | P C Africa
Afrox – www.afrox.co.za
PERSONAL CARE
Aerosol & Cosmetics Works
spreads its wings
A leading South African private label manufacturer, Aerosol & Cosmetics Works, is expanding at a notable rate. The company recently purchased a new off-site warehouse and streamlined its manufacturing facility for improved productivity.
O
n 1 June, Aerosol
to the Western Cape economy,
& Cosmetics Works
where it has created 173 semi-
inaugurated its new
skilled, skilled and technical
2 000m2 warehouse
jobs for people from the region.
and training facility, equipping its
Their positions range from
employees to apply and improve
manufacturing operations and
the company’s just in time stock
product development to services
system as well as unique SKU
and administration. Of the current
location processes.
173-employee workforce, 169 are
The new warehouse is located about 150m from the manufacturing plant in
of previously disadvantaged designated groups. Apart from personal care
Beaconvale in the Western Cape.
products, the company is a
This means the company will now
leading producer of aerosols.
have two centres, each focused
Aerosol manufacturing requires
on a different requirement yet
a semi-skilled to technically
aligned to one goal of exceeding
and professionally qualified
customer satisfaction.
workforce. Comprehensive
Mark Woods alongside Terrence Fillies, owner of Aerosol & Cosmetic Works
or efforts of our employees, some things, like targeted growth, do take time.’
training is a key component of
SOLID INVESTMENTS AND SUSTAINED GROWTH
manufacturing plant will
ensuring the company’s systems
Since 2012, the company has
continue to address and serve
and procedures stay relevant to
seen an annual increase in its
the cosmetics, personal care
international trends. ‘Our supplier
product ranges and sustained
and aerosol product needs of
relationships, their support
volume growth is predicted for its
customers, while its warehouse will
and commitment enable us to
product offering.
ensure on time deliveries.
constantly improve the status
Aerosol & Cosmetics Works’
AN EMPOWERED WORKFORCE
Aerosol & Cosmetics Works is
at Aerosol & Cosmetics Works. ‘It
proud and excited to celebrate
is in my nature to always want to
its growth with the opening of the
The Beaconvale facility is
create something new out of
Aerosol & Cosmetics Works’ first
nothing. Without research
focussed manufacturing plant
and long hard hours of
since the business opened its
effort, there is no such
doors in 1990. It represents the
thing as a quantum leap
company’s economic commitment
Each and every employee of
quo,’ says Mark Woods, director
– no matter how great the talent
DID YOU KNOW?
new facility. ‘We are continuing our growth in South Africa
as well as developing our With its streamlined footprint into Africa. We manufacturing plant and know and trust that our new off-site warehouse, services and contribution Aerosol & Cosmetics Works is make a difference. We expected to increase its annual have invested significant manufacturing and distribution capacity of 12 million time and resources in units of personal care our people, facilities and products. procedures and we look forward to developing our business and creating increased value to our customers for decades to come,’ Woods concludes. •
Aerosol & Cosmetics Works – www.aerosolcosmetics.co.za
P C Africa | QUARTER 2 2018 |
17
PERSONAL CARE
Make a splash
with coconut water
Coconut water is very trendy and for all the right reasons – it’s hydrating, detoxifying, cost-effective and protects against glycation and free radicals. It’s also been proven to decrease signs of mottled hyperpigmentation.
V
antage’s Distinctive
benefits and protection from
Coconut Water is
environmental aggressors and
made from the cold-
free radicals.
processed juice of
differentiation. In personal care
Coconut water contains
ripened coconuts. By exclusively
cytokinins that help promote
using a feedstock of cold-
cell growth. Distinctive Coconut
processed coconut water
Water from Vantage is highly
concentrate, valuable nutrients
cost-effective and can be used in
and antioxidants are retained.
skin and hair care products and
This provides even tone skin care
colour cosmetics. It can be easily
applications, they are believed to be a key component in providing effective cell renewal when used in skin and hair/scalp treatments. Kinetin has been found to induce the synthesis of repair enzymes and to protect against
added with medium propeller
oxidative stress. Its antioxidant
mixing either in the beginning of
SAVE WATER,
properties protect the outer layers
the formulating process or after
CHOOSE COCONUTS
of the skin from free radicals while
phase combination, depending
it reduces wrinkles and erythema
on the type of formulation.
and improves skin texture.
The ideal pH range for systems
Incorporating coconut
AFRICA’S WATER SYSTEM is being over-exploited, and the
containing Distinctive Coconut
problem is getting more difficult and costlier to fix. Because many
Water is between 4.0 and 8.0. In
skin care products are made with distilled water, personal care
skin care, Distinctive Coconut
manufacturers can contribute to saving this precious resource by
Water is recommended for use in
using Vantage’s Distinctive Coconut Water in their formulations.
products that provide revitalisation
Distilled water is also hypo-osmotic and can draw vital fluids
and moisturisation.
and nutrients from the skin’s cells, which can dehydrate them,
water into your personal care formulations can have a beneficial effect on the skin, hair and scalp
electrolytes, amino acids, vitamins,
CYTOKININS
restoring skin’s hydration. The calcium, potassium, sodium,
Coconut water contains kinetin and
phosphorus and magnesium found in coconut water are very
kinetin riboside, which are purine
similar to human plasma making it an ideal and osmotically
derivatives and part of a family of
balanced solution for skin. These electrolytes also help normalise
plant hormones called cytokinins.
cell function.
These substances actively promote
Chemsystems, Consumer Specialities division, is a trusted distributor and local manufacturer of speciality and commodity raw materials into the Personal Care and Homecare industry offering: • Glycerine • Propylene Glycol • Antiperspirant Actives • Emulsifiers • Emollients • Esters • Rheology Modifiers • Hair Polymers • Proteins • Emulsifying Waxes • Sunscreen Actives
ChemSystems.indd 1
18
| QUARTER 2 2018 | P C Africa
• Range of Surfactants • Silicones and Silicone additives • Preservatives/Biocides • Conditioning agents • Concentrated blends such as body lotions, conditioners, antiperspirants etc. • Botanicals • Actives
replacement for water. It is nature’s most perfect water as it contains
causing stress and inflammation. Coconut water is ideal for
cell division, cell growth and
while serving as an excellent
cytokinins, and minerals to replenish hydration, fortify and fine tune skin’s every day functions. •
Vantage Specialty Chemicals – kim@lipo.co.za
Thureya Sarlie Tel +27 (0)11 922 1636 Email thureya.sarlie@chemsystems.co.za Shonna Twynham Tel +27 (0)11 922 1600 Email shonna.twynham@chemsystems.co.za AECI Chempark, 200 Bergrivier Drive, Chloorkop, Kempton Park, 1624
www.chemsystems.co.za
2018/06/21 2:03 PM
PERSONAL CARE
Scents for the
experimental man
M
Sweet orange, thyme, fennel and crushed green leaves, fig and cut green apples, fresh ginger, salty sea elements and subtle woody tones are very popular fragrances for face and skin care products, while hair care fragrance trends range from clean
asculine scented hair, body
comes to how their grooming products
woody notes of sandalwood and cedar,
and shower products initially
are fragranced. Men are looking for
crisp citrus and fresh juniper berries to
needed to either smell sporty
sophistication, so fragrances need to be
white musk, grapefruit, ambergris and bold
with citrus and Fougere notes,
expressive, current and distinguished. The
Fougere tones.
spicy with woody musky tones or refreshing
scent of a product needs to express a man’s
with fresh green subtle spicy notes. Yet these
personality, which often means a product
elements and combinations would not
days, fragrances should be tailored to suit
line needs to offer at least three differently
have been considered for use in male
each product and its application.
scented variants per application category.
grooming products.
smell bold and masculine while face and
HOT SCENTS IN 2018
augmented experimentation with new
skin care products must smell fresh and
Fragrance trends for beard care and
scent blends, but also heavily invested
cleansing and hair care products, sporty
shaving products include notes of tobacco
in creating fragrances that emotionally
and revitalising.
leaves, wood sap, clove buds, warm honey,
connect the user to the specific product
carrot seed, ouds, leather and powdery
and its application. •
Beard care and shaving products should
The product range for men and evolution of fragrances for male grooming products
leathers, dry amber, vanilla, tonka bean,
have mushroomed over the past couple
pink pepper and modern spicy tones mixed
of years. In South Africa, we find men are
with floral Bulgarian rose and oriental florals,
becoming more experimental when it
which add a modern twist.
Previously, most of these scent
06 Agencies is not only focused on
06 Agencies – adam@o6southfrica.com
P C Africa | QUARTER 2 2018 |
19
ETHNIC CARE
New natural wax
is consumers’ cup of tea Tea Wax, a by-product of tea production, is a new natural wax from KahlWax with unique properties for hair and skin care products. This soft, creamy and medium-low melting wax is highly compatible with most common ingredients and easy to incorporate into any formulation.
a finished formulation. It provides
attributes of healthy skin. Yet
good oil-binding capacity with very
the hot, dry and humid climatic
polar and non-polar emollients
conditions in the various regions
and works remarkably well with
in Africa can negatively affect skin
paraffin oil.
through dehydration, impaired
T
Because of its medium-low drop melting range from 60 to 66° Celsius, Tea Wax is perfect for
barrier function and increased water loss. To determine the ability
colour cosmetics where it provides
of Tea Wax to prevent TEWL,
excellent pay-off and smoothness.
an O/W emulsion with three
It also gives low viscous systems
percent Tea Wax was applied
such as O/W emulsions and
to the inner forearm (defined
he leaves and buds of
aqueous gels a soft, creamy and
test area) of 12 volunteers. TEWL
Camellia sinensis are used
homogenous texture.
was determined by means of
Adding a small percentage of
to produce tea. While
Tea Wax gives a characteristic
this plant is native to East
natural tea scent and flavour to a
Asia, the Indian subcontinent and Southeast Asia, today it is cultivated worldwide in tropical and
DID YOU KNOW?
formulation, making it suitable for use as a natural fragrance ingredient.
Tea Wax can significantly raise Its fragrance is also the viscosity of an O/W emulsion, easily masked with leading to an extremely creamy and perfume oil. known for their waxy dense formulation. This makes it ideal The recommended layer, which protects for emulsified hair rinses, conditioners and masks. It can also be formulated usage level of Tea them from mould, in a W/O lip balm with a refreshing Wax in a formulation parasites and loss of tea flavour, a skin softening body is one to three moisture. This layer of butter or a super rich yet percent. The greater wax is removed during non-waxy natural hair the concentration of this processing. Tea Wax has a conditioner. wax in an emulsion, the more very soft texture due to its high subtropical regions. Tea leaves are
a Tewameter. One hour after applying the Tea Wax O/W emulsion, the decrease in TEWL was statistically significant (see Figure 1).
SUPERIOR SENSORY BENEFITS Emulsions form the base of skin care formulations. They are seemingly simple, yet complex systems, which allow formulators to combine otherwise immiscible ingredients into effective, commercially desirable products. They also facilitate the delivery
number of hydrocarbons and is
yellow the emulsion will be. If an
of hydrophilic and hydrophobic
therefore comparable to beeswax.
exact colour is required for a given
ingredients to the skin and offer the
product, KahlWax recommends
advantage of designing custom
substantial and its impact is similar
the use of airtight and non-
made formulations for various skin
to an emollient. While it doesn’t
transparent packaging.
types or conditions.
PROVEN SKIN HYDRATION
the success of a product depends
High water content in the stratum
mainly on its sensorial attributes,
corneum and low TEWL are key
which are best assessed by
Tea Wax makes emulsions more
influence hardness, Tea Wax does increase the creaminess of Figure 1: TEWL study results of three percent tea wax in an emulsion
While emulsions are important,
the consumer. To establish the sensory benefits of Tea Wax, KahlWax conducted a sensory evaluation study with 20 volunteers using a descriptive skin feel analysis. The protocol involved a paired comparison between an O/W emulsion containing three percent Tea Wax and an O/W placebo with three percent MCT oil. The volunteers had to score a specific parameter on a scale of one to five, with one being an indistinct characteristic and five, distinct (see Figure 2).
20
| QUARTER 2 2018 | P C Africa
ETHNIC CARE Figure 2: The sensorial profile of tea wax (6614) compared to a placebo
WHAT’S THE BUZZ ABOUT BEESWAX? ALTHOUGH BEESWAX IS the world’s best known and top selling natural wax by volume, its use in the cosmetics industry goes against the global trend towards developing products that are free from animal derived ingredients. There are also growing concerns around animal cruelty in the production of beeswax. This is because the bees are subjected to a lot of smoke when harvesting in order to reduce stinging – particularly in Africa where bees live wild and are said to be highly aggressive. In response to market demand for a natural beeswax alternative, KahlWax has developed 2225 Phyto Wax. This new, vegan friendly wax is ideal for brands looking to improve their formulations with natural, plant-based ingredients. This is especially true in the Ethnic care category where beeswax is used often and consumers prefer products formulated with The web chart shows the
African region. The company’s
natural ingredients.
comparison of scores between
distribution footprint is growing
Phyto Wax is based on a blend of plant-based waxes and
the verum and the placebo,
on the continent while its head
additives. Berry wax provides a silky and soft skin feel, similar to
which is set to zero. The
office is based in South Africa, in
a classic emollient, while the high amount of sunflower seed wax
volunteers noticed a change in
Johannesburg with regional hubs
gives it good oil binding capacity ideal for enhancing viscosity.
several parameters especially
in Cape Town and Durban. •
overall skin feel, viscosity and enhanced absorption. Savannah Fine Chemicals is KahlWax’s exclusive distribution partner for the southern
The wax has a discreet, neutral fragrance and is a light yellowish cream colour. It has been tested in various formulations
KahlWax – www.kahlwax.com Savannah Fine Chemicals – www.savannah.co.za
and was proven to be a good functional equivalent to beeswax. Typical applications for 2225 Phyto Wax are rich W/O skin care emulsions, stick preparations and hot poured products.
®
ALL-NATURAL & VEGAN BEESWAX ALTERNATIVE Our brand-new Phyto Wax is a blend of plantbased waxes and additives with a discreet, neutral scent and a light yellowish cream color. It is easy to incorporate into any kind of formulation and provides a silky skin feel while enhancing viscosity and spreadability of emulsions. Phyto Wax is a perfect choice for rich W/O skin care emulsions, stick preparations, and hot poured products like hair wax, cream blush, mascara, and anhydrous lip and body butters. WWW.KAHLWAX.COM
info@savannah.co.za | www.savannah.co.za
2018-06 Ad_PC Africa_KahlWax.indd 1
08.06.18 11:54
P C Africa | QUARTER 2 2018 |
21
ETHNIC CARE
Proteins proven to protect hair The quest for beautiful, healthy hair is ongoing. Maintaining its feel, shine, softness and overall aesthetics is also highly desired by consumers. Croda demonstrates the benefits of protein on virgin and relaxed African hair using tensile and cyclic fatigue testing.
H
uman hair is composed
African hair is very curly and
of keratin proteins (65 to
has the highest fragility across all
penetrate the hair cuticle whereas
95 percent), water, lipids
ethnicities, therefore any chemo-
higher molecular weight proteins
and other components.
mechanical insults exacerbate
have film-forming attributes that
this condition.
repair and protect the cuticle.
The hair fibre is 50 to 100µm and
weight proteins are small enough to
composed of three morphologic
Scientists have focused on the
components: the cuticle; cortex
physicochemical properties of hair
PROTEIN STUDIES
and medulla. Of importance
to develop products that alter its feel,
Croda has embarked on R&D
is the exogenous lipid layer on
shine, colour and overall aesthetics.
projects on the efficacy of proteins
the cuticle, which consists of
Proteins and their derivatives are one
on hair and skin. Its investigations
18-methyleicosanoic acid (18-MEA). This lipid modifies the tribology between hair fibres while its absence influences the sensory perception of dry hair and difficulty in combing. Chemical treatments, UV exposure and everyday
LOW MOLECULAR WEIGHT PROTEINS ARE SMALL ENOUGH TO PENETRATE THE HAIR CUTICLE
grooming can deplete 18-
class of active ingredients
include different proteins from
designed to impart some
various sources and in a variation
of these attributes. The
of molecular weights. In one study
use of protein in hair
the company demonstrates the
products has been cited
influence of protein derivatives on
to strengthen the hair
the mechanical properties of virgin
shaft, moisturise, add
and relaxed African hair based on
shine and for antistatic
tensile and fatigue/cyclic testing
purposes. Investigations
data. Hair tresses were treated
have also established
with a conditioner containing the
MEA from the hair surface, leaving it
that proteins affect hair texture and
respective protein at one percent
unprotected and prone to damage.
cortical properties, which have
(see Table 1 for the formulation). The
Though chemical treatments and
implications on hair fibre integrity,
control specimens were treated with
styling are used to enhance the
strength and flexibility. Low molecular
a conditioner without any protein.
appearance of hair, they also contribute to a substantial amount of
Figure 1: Break stress of virgin and relaxed hair treated with proteins. The asterisks indicate treatments with a statistically significant (p≤0.05) difference compared to the control
chemical and mechanical damage. This leads to the degradation of hair’s structure and mechanical properties. The fibres become weak and more susceptible to breakage over time, which is undesirable. Hair fibre damage occurs via mechanical or chemical means or by a combination of both (chemo- mechanical)1. Table 1: Conditioner formulation
Ingredient
INCI
% w/w
De-ionised Water
Aqua
QS to 100%
Incroquat CTC-30
Centrimonium Chloride
Crodacol CS50
Cetearyl Alcohol
Protein
Hydrolysed Pea Protein or Silk Amino Acids or Hydrolysed Vegetable Protein PG-Propyl Silanetriol
Euxyl PE 9010
Phenoxyethanol, Ethylhexyglycerin
22
| QUARTER 2 2018 | P C Africa
5.00 4.50 4 to 4.5 (as supplied)
1.00
ETHNIC CARE Figure 2: Weibull survival probability plots of virgin and relaxed hair with respective protein treatments
subjected to load cycling, where the damage is progressive and localised. The cyclic data is subsequently fitted to a cumulative Weibull distribution. Figure 2 shows the Weibull, survival probability of the fibres. After treatment an increase in the survival probability was observed, indicating the proteins improved the resistance of fibres to failure. Figure 3 displays the Weibull characteristic lifetime α and shape parameter ß in both the virgin and relaxed hair obtained from the analysis of the cyclic data. The Figure 3: Weibull characteristic lifetime a and shape factor b from the cyclic fatigue of virgin and relaxed African hair and their respective protein treatments
Weibull characteristic lifetime α is defined as the number of cycles required to break 63.2 percent of the fibres tested. The higher α value in the fatigue test indicates the hair fibres are more resilient. The second parameter in the Weibull analysis is the shape factor ß. An increase in ß indicates a reduction in the number of early breaks6. What does this mean for the consumer? It suggests hair fibres would have improved resistance to breakage during every day grooming such as brushing, combing and styling. This also corroborates the break stress data showing the protein derivatives truly have a restorative benefit to the hair.
The protein derivatives investigated
For instance, a decrease in break
With this study and using tensile
are Crosilk Liquid, silk amino acids
stress/strength would infer structural
and cyclic fatigue data, Croda has
(150 Da), Hydrosativum P – hydrolysed
damage to the cortex.
proven that protein derivatives in
pea protein (1 500 Da) and Keravis PE – hydrolysed vegetable protein
SIGNIFICANT DATA
PG-propyl silanetriol (1 800 Da).
Through tensile measurements, hair
These hydrolysates have all been
damage and restorative processes
demonstrated to penetrate the hair
can be studied. Figure 1 presents
fibre and improve the structural
the break stress values of virgin and
integrity of the cortex, with excellent
relaxed hair, both treated with the
water binding properties.
protein derivatives. There is a general
Tensile strength is determined
increase in break stress indicating the
by straining the hair fibre to failure.
hair is more resilient. In the case of
Information about fibre failure such as
relaxed hair, the degree of damage
failure stress and strain, yield strength
and restorative properties of the
and strain, modulus and work of
protein derivatives are evident.
rupture is determined from tensile
While stress-strain tensile
measurements2,3. It is well-established
measurements are important, they
that tensile properties are sensitive
may not be a true depiction of
to changes in the fibre as a result of
everyday consumer grooming. To
chemical treatments4. The hair fibre
study the wear and tear properties
is a complex protein structure. Its
of hair fibres, cyclic fatigue testing
mechanical properties are governed
was employed. Cyclic fatigue testing
by multiple bonds such as ionic,
is a more realistic simulation of
covalent, hydrogen and hydrophobic
hair grooming and shows bigger
bonds. Tensile testing is used to
differences between samples
evaluate the extent of damage
than the conventional tensile
chemical treatments have on hair.
measurements5. In this test the fibre is
24
| QUARTER 2 2018 | P C Africa
hair care formulations improve the integrity of the cortex and hair’s resilience to every day grooming. •
Croda – www.crodapersonalcare.com
REFERENCES: 1. Bhushan, B. (2008). Nanoscale characterisation of human hair and hair conditioners. Progress in Materials Science, 53(4), 585-710. 2. Serup, J., Grove, G. L., & Jemec, G. B. (2006). Handbook of non-invasive methods and the skin. CRC press. 3. Pregoretti, A., Traina, M., & Bunsell, A. R. (2009). Handbook of Tensile Properties of Textile and Technical Fibres. 4. D aniels, G., Nicholson, S., Grant-Ross, P., & Tamburic, S. (2016). An ex vivo comparison of the tensile strengthening properties of protein derivatives on damaged hair. IFSCC Magazine. 5. Hornby, S. B. (2001). Cyclic testing: demonstrating conditioner benefits on damaged hair. Cosmetics and Toiletries, 116(4), 35-40. 6. Everaert, E. P., Zhang, S., Tran, D., Kroon, B., Zhang, G., Thompson, B., & McMullen, R. L. (2016) Strengthening the Hair Fibre from Within: Repairing the Cortex of Damaged Hair. IFSCC Magazine.
INDUSTRY TALK
How adaptive algorithms create new ways to optimise production Artificial Intelligence (AI) in the engineering sector is gaining momentum. This is owing to increased processing power and the availability of increasing volumes of data. Omron offers innovative solutions to automate factories.
I
HOW TO DESIGN AND INTEGRATE AI According to Omron, algorithms integrated in the machine’s control system create the framework for real-time optimisation, at the machine, for the machine. In contrast to edge computing, where individual manufacturing lines or sites are analysed using limited processing power, the AI controller used by Omron, features adaptive intelligence. It is closer to the action and learns to distinguish normal patterns from abnormal ones for the individual machine. The AI controller integrated in the Sysmac platform, which is a complete solution for factory automation, features modules for control,
n the case of the advancements required for Industry
motion and robotics, image processing and machine safety. These
4.0, such as predictive maintenance and networked
are primarily used in the manufacturing process at the points where
efficient production, the use of adaptive algorithms offers
the customer is experiencing the greatest efficiency problems such as
enormous potential.
bottlenecks. The processes gain intelligence based on previous findings
Many manufacturing companies realise AI presents an
opportunity to increase Overall Equipment Effectiveness
and improvements that have been made and subsequently drive holistic optimisation of the entire manufacturing process. •
(OEE). This results in combined reduced costs with increased productivity. Many of the AI solutions advertised on the market, which
Omron – www.industrial.omron.co.za
are often cloud-based, have significant requirements in terms of infrastructure and IT. These solutions also work with an overwhelming amount of data that is laborious and timeconsuming to prepare and process. The question of added value often remains somewhat murky for providers, who cannot determine whether and how the investment in AI will provide a return. System designs for the engineering sector are generally
Achieve flexible production with integrated robotics solutions
both complex and unique. As a result, it is not a matter of simply transferring learnt experiences from other machinery as may be the case for mass-produced products in the consumer goods industry. The majority of systems are generally so complex that it is not possible to map out the entire system mathematically and maintain costs at an acceptable level. It is Omron’s view that a ‘black-box approach’ is more common. The available data in these systems for typical AI algorithms is underdetermined. A reliable operation can only be confirmed through testing, optimisation and over-dimensioning. Delta Parallel robot Quattro and Hornet
Single solution The guiding principle behind the Sysmac
automation
platform is the use of one controller for the entire
Articulated robot Viper
SCARA robot eCobra
Mobile robot LD Series
The new Omron Robotic Automation enhances the most demanding manufacturing lines. Realize faster line start-up & change-over, implement easier to use technology & vertical line integration, and facilitate faster data capture & analysis to increase your in-line efficiency. Our industrial robotics range from articulated, SCARA, and DELTA to collaborative (mobile) robots that optimize the handling of varying lot sizes and diverse products, formats and qualities. Achieve flexible production with integrated robotics solutions that give you a competitive edge! Discover how to improve your flexible production, contact us: +27 (0)11 579 2600 info.sa@eu.omron.com industrial.omron.co.za
machine.
robot_88,5x130_p&c_review_ad_enza_01.indd 1 P C Africa |
QUARTER 2 2018 |20-07-17 25 12:52
PACKAGING
More bang for your buck You can include the correct readable and traceable codes on your packaging by capitalising on precision, quality solutions. These will not only ensure easy tracking of your products but also better the return on your investment.
M
GS1-128 barcodes are
arkem-Imaje,
above a sequence of numbers.
represented in
becoming more popular. This
It includes a 12 digit-encoded
Africa by Pyrotec
is attributed to the keenness
UPC-A. A compressed seven digit
PackMark, released
of retailers and wholesalers to
encoded variation, UPC-E, has
a white paper that looks at
respond swiftly to product safety
been created for smaller formats.
whether GS1-128 barcodes are
issues and improve profitability
on track to become the most adopted global standard for packaging. With so many barcodes to choose from, each is made up of a unique symbol that performs specific functions for tracking
DID YOU KNOW?
through increased pallet splitting and automation. These barcodes have
Markem-Image, founded the capabilities for a in 1982, first developed comprehensive analysis continuous inkjet technology. at the point of purchase, With this printing method, the during distribution and printer doesn’t make any physical contact with the production, which is what item being marked. makes them popular. ‘GS1-128 barcodes have
products throughout the
first choice for products sold internationally. Globally accepted, EAN barcodes include an additional digit on each variant, which enable countries around the world to be included in the system. EAN-13 is the original format, while EAN-8 is the compressed format for smaller product packaging.
been around since 1989. The
supply chain.
interest they’re now generating
The symbology of a barcode lies within its technical details. These
stems from increased pressure
are the width and quantity of
and expectations from
bars, character set and encoding
government and consumer
method, which, in other words, are
groups regarding traceability and speed of response when
the black and white lines seen on barcoded packs.
The European Article Number (EAN) barcode is often the
The SmartDate X60
something goes wrong,’ says Steven Keddie, Markem-Imaje
THE SYMBOLOGY OF A BARCODE LIES WITHIN ITS TECHNICAL DETAILS
America’s, lead author and engineering manager. The technology available to optimise inventory levels
printing on corrugated cartons
and match supply to demand
because it maintains high
better positions companies to
print tolerances.
extract value from the extra
barcode. It can be encoded with
GS1-128 barcodes.
alphanumeric or numeric only coding. It is extremely reliable and widely used globally. The GS1-128 can be encoded with additional
There are two types of
information such as lot numbers
barcodes, either linear
and expiry dates to improve
or 2D barcodes, which
supply chain traceability and
meet the needs of the
efficiency. This barcode is ideal
packaging industry.
for the shipping and packaging
These available in
industries as an identification code
various formats.
for containers.
Universal Product
| QUARTER 2 2018 | P C Africa
Code 128 is a high density linear
information available through
KNOW THE DIFFERENT TYPES
26
A 14-digit barcode, the ITF-14 barcode is commonly used for
There are a variety of 2D
Code (UPC) is the
barcodes. Quick response (QR)
original barcode format.
codes consist of black modules
This linear code is made
spread across a white square grid.
up of a strip of black
They offer fast readability, large
bars on a white space
storage capacity and can support
PACKAGING
different data sets.
PRECISION CODING FOR FLEXIBLES
They make tracking and identifying products easy, using cameras and smart phones. Once a QR code
THERMAL TRANSFER OVERPRINTING (TTO) is a digital
is scanned, it
printing process that has largely replaced hot stamping and other traditional analogue printing techniques. The reason is
instantly links
mainly attributed to this techniques cost reduction.
to a website or
It works by creating high quality and high definition marks,
page that provides product information or
codes and images through a transfer of ink onto a flexible
purchase options.
substrate from a coated ribbon. This ribbon is covered with a wax resin compound, or just resin, depending on the
DataMatrix barcodes have
coding requirements.
black and white modules spaced over a grid. They are similar to QR
Both companies are deepening
TTO printheads have small resistors that swiftly and
codes. The benefit of DataMatrix
their existing partnership to
accurately heat the print area. Relevant colours are transferred
barcodes is their smaller footprint,
develop the next generation of
to the surface of the substrate. The fast on and off action is
making them effective for logistics
Mark & Read applications for
precise, ensuring the heat doesn’t damage the substrate.
or where product whitespace
global FMCG companies. Their
‘Thermal transfer printers can be used for continuous or
is restricted. These types of
R&D and commercial teams will
intermittent printing. This technology is suitable for an array of
barcodes hold large amounts
be working more closely together
challenging applications. These extend to prices, date and time
of easily accessible data usually
to integrate printing and reading
codes, barcodes, QR codes, logos and mandatory information,’
scanned using cameras or
solutions in the future. They will
says Brandon Pearce, Pyrotec PackMark’s GM.
smart phones.
collaborate at regional and
MaxiCodes are image devicereadable symbols for tracking and managing shipment packs.
Designed for the most demanding, high volume applications,
global levels on opportunities and
Markem-Imaje’s SmartDate X60 from Pyrotec PackMark delivers
projects in the packaging market.
high resolution thermal transfer printing at ultrafast speeds.
This unity will ensure products
They appear similar to QR and
work seamlessly to provide
DataMatrix barcodes. These
quicker and more accurate code
Its long life thermal printhead can print 300dpi codes on flexible packaging film at more than 350 packs per minute. Additional benefits of the SmartDate X60 include excellent
codes comprise dots arranged
verification. Manufacturers will
quality printing using full resin ribbons and improved quality
hexagonally in a grid. Because
also benefit from a more intuitive
on difficult applications. The system’s long life thermal
of the way they are scanned,
user experience, from setup to
printhead and its digital ribbon save print mode reduce ribbon
from virtually any orientation, it’s
full- production.
consumption by 20 percent.
possible to include primary and
‘We are excited to combine
The standard 1 100m ribbon reduces changeovers and
secondary messages that include
our Mark & Read solution and
improves cost per print, while an image adjustment feature
many data types.
proven Cognex’s vision solution,’
allows images to be adjusted on the user interface without the
says Vincent Vanderpoel, CEO of
need for a laptop.
PDF417 codes are more effective than other 2D barcodes because of the vast data they
Markem-Imaje. This combination will allow both
can store. These rectangular
companies to capitalise on their
shaped codes can be adjusted
major customer references. It will
by setting the width to determine
also help them minimise rework
the height of the data. PDF417
due to missing or unreadable
codes can be used for many
text and barcodes and reduce
applications, including on
waste from using incorrect data in
labelling for hazardous materials.
printed messages.
NO BETTER WAY TO ACCURACY A Mark & Read automated Cognex camera and Markem-
The SmartDate X60 has power saving features reducing power consumption by up to 50 percent and an IP protection kit for the installed SmartDate X60.
‘The system will assist in avoiding scrapped product due to incorrect packaging materials used on the production line,’ adds Vanderpoel. Robert Willett, CEO of Cognex,
Imaje printer verification solution
says new capabilities are being
together have helped companies
built to improve global standards
confirm the right code is correctly
for printing product quality. •
printed on packs. This system reduces unnecessary waste and helps ensure non-coding related recalls run smoothly.
Pyrotec PackMark – www.packmark.co.za
P C Africa | QUARTER 2 2018 |
27
PHARMA FOCUS//Supply Chain & Distribution
Facility expansion
reveals unrivalled pharma supply chain resources Imperial Logistics has unveiled a world-class expansion at its Centurion facility in Gauteng, South Africa. The upgrades include more state of the art, pharmaceutical compliant storage space and a new, faster picking methodology.
A
s a leading healthcare supply
‘It was imperative the design included
numerous challenges. Since the average
chain company, Imperial
spill containment in the event of a
temperature of a cold room is five degrees
Logistics is perfectly positioned
sprinkler system discharge, as well as an
Celsius, advanced materials handling
to optimise its service to clients
HVAC system to ensure temperature levels
equipment had to be sourced to operate
allowing it to get life-saving medicines
within the warehouse remain constant
at these temperatures. A conventional
to the people of Africa faster and more
between 18 and 25 degrees Celsius,’
fire prevention system could not be used
cost-effectively. This is according to the
states Barton.
as the water in the pipes could freeze. So,
company’s healthcare strategy executive, Dr Iain Barton.
The fire suppression and smoke
a dry pipe system was created. Product
extraction system to service the new VNA
stored in these two zones includes rare
warehouse includes water tanks with
vaccines, so a one-hour, fire rated
August 2016, with the demolition of
a storage capacity of 775 000ℓ, 12 000
enclosure was designed to surround and
existing buildings to make space for the
sprinkler heads and smoke extraction fans
effectively protect the cold rooms.’
redevelopment. ‘The main challenge the
capable of extracting 84m³ of smoke per
project team faced was Imperial Logistics
second from the building.
The expansion project kicked off in
had to stay operational 24/7, 365 days a
Various eco-friendly features were also
ROOM TO GROW Now that phase one of the Centurion
year throughout the entire project. Being in
implemented, including LED lighting that
build is complete, Imperial Logistics has
the pharmaceutical industry, service levels
will achieve a monthly energy saving of
moved its sister company, Pharmed
with existing clients had to be maintained,’
about 30 percent.
on site creating a two tiered offering of
he stresses.
distributor and wholesaler. Pharmed is a
were enforced in the areas that remained
DESIGN CHALLENGES CONQUERED
operational and stock worth more than
One difficulty faced in the design of the
to independent healthcare professionals
R1 billion had to be protected.
new VNA warehouse was to ensure the
to benefit end patients.
Unwavering health and safety regulations
EFFICIENT, SAFE AND RELIABLE DESIGN
floor construction adhered to the strict
complete healthcare provider. It focuses on bringing reliable and effective solutions
‘Our business needed additional
requirements of international standards
capacity following its diversification
and authorities. This is to ensure the
into the pharmaceutical wholesaling,
One phase of the project consisted of the
specialised materials handling equipment
medical devices and animal health
construction of a 9 000m² very narrow
functions properly in the picking aisles.
markets. We now have room to grow,
aisle (VNA) warehouse that caters for
Another concern was the geotechnical
to expand and enhance the unrivalled
the following:
restrictions throughout the entire site.
healthcare capabilities that we deliver,’
• storage of 30 000 pallets • a dispatch hall with 10 doors with dock levellers • a high-tech 8 000 parcels per hour shoe sortation system
Two cold storage warehouses were
Barton concludes. •
constructed during the expansion – one newly built and the other a refurbishment of the existing cold storage facility. ‘The design of these two facilities posed
Imperial Logistics – www.imperiallogistics.co.za
• a 928m² bonded store with space available for 1 420 pallets. Barton explains VNA is the term used to describe a warehouse design that consists of standard pallet racking or APR with picking aisles not more than two metres wide and storage heights ranging from 13 to 19m. Specialised materials handling equipment is required to service each pallet location so Imperial Logistics sourced VNA turret trucks from a leading manufacturer based in Germany.
28
| QUARTER 2 2018 | P C Africa
Imperial Logistics‘ revamped VNA warehouse has a height of 25.5m to the eaves
Gallagher Convention Centre
Johannesburg, South Africa
SEE LOCAL & INTERNATIONAL PHARMA COMPANIES AT SAPHEX 2018 SAPHEX is now established as the “go-to” pharmaceutical manufacturing event in South Africa, and is a fixture on the calendar of key pharmaceutical professionals who attend to see best-in-class product and service suppliers, and too access peer-driven papers at the sister content-rich conference. The exhibition brings together all the key suppliers to the region’s pharmaceutical manufacturing base, exhibitors presenting a full range of APIs, excipients, and drug formulations; pharmaceutical packaging solutions; processing machinery and equipment; laboratory equipment; and clean room technology. There really is every reason to secure your place at SAPHEX as soon as possible, and no reason to delay. Register Free today (limited free of charge conference places apply)
50+ Countries 1 st - 2 nd November, 2018 Gallagher Convention Centre, Johannesburg, south Africa
2,500+ Visitors
2 x Free Conferences
150+ Exhibitors
Learn more: www.saphex.co.za/event-registration/
PHARMA FOCUS//Supply Chain & Distribution
Focused supply chains
help achieve national health goals By harnessing the power of global brands and entrepreneurs on the continent, Africa Resource Centre is strengthening supply chains in Africa to ensure greater access to medicines and healthcare. By Abby Vorster
C
oca-Cola, like
the main reasons why access
chocolate, beer and sim cards, can be
found in the furthest and poorest parts of Africa, yet the availability of critical medicines and medical supplies is restricted. Trip Allport, MD of Africa Resource Centre (ARC), says poor infrastructure and a lack
DID YOU KNOW?
is restricted.
and human capacity are some of A nurse from a clinic in the Dar es Salam District, Tanzania, dispenses medicine to a patient, Optuna John. Since Project Last Mile launched in 2010, the distribution system of Medical Stores Department has expanded to include delivery to more than 5 500 health facilities
involved reversing the trend of vaccine stock unavailability across Nigeria. According to a 2016 NIC/ MICS survey, only three out of every 10 children are immunised in Nigeria. Brokering states and private sector partnerships, ARC and the
Allport was speaking at
foundation are playing a pivotal
the SAPICS conference,
role in strengthening vaccine cold
Recent analysis shows that weak which took place in cold chain infrastructure and an Cape Town, South inefficient vaccine distribution system are among the key immunisation Africa, from 10 to 13 programme challenges in Nigeria. June. His presentation This could impact the survival of the centred on advancing nation, which depends heavily on Africa’s transformation the quality of healthcare given to children under the age of by tapping into the five (i.e. 20 percent of the capabilities of some of total population).
of efficient strategic planning
Mile. One of their recent projects
chain infrastructure in Nigeria. This is being achieved by tapping into the capabilities of The Coca-Cola Company and its bottling partner, the Nigerian Bottling Company. Leveraging entrepreneurial expertise in the region is also a key focal point of the ARC, such as using
the biggest global brands,
Coca-Cola’s business partners in
like The Coca-Cola Company.
Nigeria to contribute to a marked
Since 2010, its logistics, supply chain,
improvement in maintaining a
distribution and marketing expertise
functional vaccine cold chain.
have been used in a public-private
‘Ultimately, more children will have
partnership funded by the Bill &
access to effective vaccines at the
Melinda Gates Foundation. Called
point of care,’ he explains.
Project Last Mile, this initiative helps ability to get vital medicines and
FMCG AND ACADEMIA COLLABORATION
healthcare supplies to hard to reach
Allport believes other multinational
countries in Africa. The Coca-Cola
FMCG companies like Unilever,
Africa Foundation, The Global Fund
Johnson & Johnson and Procter
and USAID are also involved in Project
& Gamble could help strengthen
Last Mile.
healthcare supply chains on the
African governments maximise their
It sees government agencies
continent. ‘Because it’ll take more
benefit from private sector expertise
than collaborating with The Coca-
in terms of how to forecast demand
Cola Company to solve Africa’s
for medicines and vaccines, to
access to healthcare challenges,’
better market the availability of
he comments. ‘We also need to tap
such commodities and ensure cold
into academia in the future to uplift
chain equipment is maintained
talent for improved supply chains
properly for storing certain
that enable access to medicines
pharmaceutical products.
and healthcare. In South Africa, the University of the Witwatersrand
COLD CHAIN INFRASTRUCTURE
and Stellenbosch University are
Allport says ARC regularly
access, while MIT in the United States
collaborates with the Bill & Melinda
is driving its own study.’ •
conducting research on improved
Gates Foundation on Project Last Coca-Cola lead cooler technician, Maxwell Ayisi (right) and Ghana Health Service refrigeration technician, Livingstone Modey (left), repairing a dual gas/electric cooler used to store vaccines at a clinic in Peki Dzake in the Volta Region of Ghana
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| QUARTER 2 2018 | P C Africa
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