OEM Off-Highway June/July 2021 by OEM Off-Highway

JUNE/JULY 2021

2021 PRODUCT SHOWCASE 2021 PRODUCT SHOWCASE 100+

PRODUCTS INSIDE oemoffhighway.com

Component Directory: OEMOffHighway.com/Directory

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Scalable hardware platform Preprogrammed software components < 3-times faster development < <

CONTENTS

VOLUME 39, NO. 4 | JUNE/JULY 2021

2021 PRODUCT SHOWCASE

PRODUCT SHOWCASE

T he Annual Showcase issue highlights the latest product launches for the heavy-duty vehicle industry. @LEONID – STOCK.ADOBE.COM

2021

Look for the Top New Product icon to see those currently contending for our annual award. And be sure to visit oemoffhighway.com for thousands more products.

SHOWCASE 14 | ENGINES & COMPONENTS • Fans • Fuel Hoses • Fuel Tanks • Hose Connectors • Lube Filtration • Fuel Filtration • Air Cleaners • Aftertreatment Devices

26 | DRIVETRAINS & COMPONENTS

• Brake Control • Transmissions • Axles • Suspensions • PTOs • Clutches • Track Systems • Wheels • Radial & OTR Tires • Latches • Bearings • Hinges • Seals • Clamps

36 | FLUID POWER SYSTEMS & COMPONENTS • Gear Pumps • Piston Pumps • Bent Axis Motors • Directional Valves • Steering Valves • Load Sensing Valves • Solenoid Valves • Pressure Control Valves • Hydraulic Hoses • Quick Couplings

48 | ELECTRICAL & ELECTRONICS

• Batteries • Connectors • Power Switches • Actuators • Electric Motors • Alternators • GNSS Receivers • Data Acquisition Systems & Recorders • Telematics Systems • Controllers • Headlamps • Modular Lighting • Light Bars • Worklamps • Angle & Tilt Sensors • Linear Position Sensors • Inclinometers • Valve Sensors • Accelerometers • Optical & Rotary Encoders

62 | OPERATOR ENVIRONMENT

• Keypads • Seats • Human Machine Interfaces (HMI) • Buttons & Switches • HVAC Systems

74 | ENGINEERING & MANUFACTURING

• Materials • Design Software • Simulation Software • Coatings & Sealants

OEM Off-Highway | JUNE/JULY 2021

IN EVERY ISSUE Editor’s Note

6 N ew Products for Heavy Equipment Designs Equipment Market Outlook

Published by AC Business Media

EDITORIAL ADVISORY BOARD Craig Callewaert, PE Chief Project Manager Volvo Construction Equipment

oemoffhighway.com/economics

Roy Chidgey Business Segment Head, Minerals Projects and Global Mobile Mining Siemens Large Drives US

81 Advertisers’ Index

Andrew Halonen President Mayflower Consulting, LLC

8 Equipment Orders Continue to Rise

Off-Highway Heroes

82 The First Tractor-Controlled Scraper

R. G. LeTourneau’s remote-control system enabled a scraper to be controlled from a tractor, reducing labor costs.

Search: 21508912

Terry Hershberger Director, Sales Product Management, Mobile Hydraulics Bosch Rexroth Corp. Steven Nendick Marketing Communications Director Cummins Inc. John Madsen Director Engineering & Product Management GKN Wheels & Structures Doug Meyer Global Director of Construction Engineering John Deere

Online Exclusives www.oemoffhighway.com Compact Track Loaders Push Size Boundaries

Large CTLs experience rapid growth as end use customers demand greater performance. Search: 21415995

Sponsored by Omni Powertrain

New Addition to VE Series Electric Drives Omni Powertrain Technologies has released details about a new addition to its Vector Electric (Ve®) range of medium and high voltage drive systems for off-highway vehicles. The VE07/M15C6 combination includes a double reduction planetary driven by an air-cooled permanent magnet motor which provides an axially-compact drive solution. Features of the VE07/M15C6 combination include: Gearbox • Maximum intermittent torque – 7,000 Nm • Maximum input speed – 5,000 RPM • Available gear ratios from 17:1 to 153:1 • Triple reduction units available • Allowable radial load – 14,000 lbs. Electric Motor • Battery voltage – 30 / 160 Vdc • Peak torque 20s – 58 Nm • Peak power 48V, 20S – 12.3 kW • Maximum speed 48V – 4,500 RPM • Insulation class (IEC 60034-1) – H (180°C) Omni Powertrain Technologies currently offers a range of electrified solutions for wheel and track driven applications which require from 200 to 34,000 Nm maximum intermittent torque. Engineering teams at Omni Powertrain have collaborated across its Omni Gear and Magelec

OEM Off-Highway | JUNE/JULY 2021

Propulsion brands to create and validate these solutions. While Omni Gear produces planetary hubs with torque outputs from 200 to 50,000 Nm, Magelec Propulsion complements these systems by offering extremely torque dense axial flux motors with power ratings from 3 to 500 kW. Intended applications for these wheel and track drive systems extends across a wide range of off-highway vehicle applications including aerial work platforms, turf equipment, compact track loaders, excavators and more. For more information about these or other solutions, email sales@omnipowertrain.com or visit www.omnipowertrain.com

LOOKING FOR MORE? FIND IT ONLINE! Over 1,250 more drivetrain products at oemoffhighway.com/drivetrains. Suspensions for Fire Apparatus Link Mfg., Ltd. announces the introduction of its Redline Performance Series Suspensions that include a broader selection of weight capacities for its Air Link tandem drive axle suspension and Atlas single drive axle suspension. • Offers new weight ratings as a response to market demand and unique combinations of equipment and apparatus used by individual fire departments • Provides better overall handling, maximum ride comfort and enhanced safety for firefighters • Helps improve life expectancy of bodies and aerial equipment on fire trucks • Proven to isolate chassis platform and contingent structures from stress-inducing impacts encountered on- and off-highway • 100% off-highway rated • Dual height-control valves help maintain proper ride height and vehicle leveling • Convenient air dump capabilities allow some of today’s higher-profile apparatus to kneel under older garage doors with less clearance • Features polyurethane bushings and treated with Link-KOAT migratory self-healing metal treatment which provides corrosion resistance and rust protection www.oemoffhighway.com/21194461

Parking Brake

Hydraulic Fracturing Transmission Allison Transmission announces the launch of the Allison FracTran hydraulic fracturing transmission. • Purpose built based on the specific performance requirements of the customer • Meets unique and continually evolving demands of hydraulic fracturing industry • Rating of 3,300 hp (2,460.81 kW) and 10,000 lb.-ft. (13,558.2 Nm) of input torque, and capable of up to 3,500 hp (2,609.95 kW) with no hardware modifications required • Delivers performance in high pressure duty cycles in harsh operating environments • Provides high reliability with a service life up to 25,000 hours • Overhaul capability provides a second life without hard parts replacement, resulting in low total cost of ownership www.oemoffhighway.com/21452418

Carlisle Brake & Friction has added the SAHR RT Series Park Brake, a spring-applied hydraulically released sliding caliper brake to its product line. • Provides failsafe design for parking, secondary, and industrial braking needs • Both the caliper and disc require fixed mountings • Multiple calipers may be used on a single disc to proportionally increase torque output • Suitable for a range of equipment types • Compact design for mounting that is the same as the current manually actuated RT series brake • Low-pressure release allows for operation from standard vehicle systems • Engineered with lightweight yet rugged materials to ensure superior durability, performance, and wear life • Reduces overhang and minimizes bending stress on the supporting members • Open caliper provides easy access for visual inspection, serviceability, less down time, and lower maintenance costs, and features simple external linkage adjustment • Ductile iron casting for high strength • Less fade in emergency situations than drum brakes www.oemoffhighway.com/21485587

OEM Off-Highway | JUNE/JULY 2021

D R I V E T R A I N S & CO M P O N E N T S

Drivetrains Read Online

Solid Traction Tire

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SEARCH: 21307021 Dana Acquires Pi Innovo, Further Expanding e-Propulsion Technology The acquisition enables Dana to increase its in-house electrodynamics capabilities and electrification product portfolio.

SEARCH: 21201453 Podcast: CCTY Bearing Sees Strong Push for Use of SelfLubricating Tie Rods New material and technology advancements are leading to an increased use of selflubricating tie rods in off-highway equipment.

SEARCH: 21204818 Global Bearing Market Projected to Grow 7% A study indicates there will be growth for the global bearing market in the coming years, particularly as the automotive and construction industries rebound.

Electric Drive System for Wheeled Excavators The ZF eTRAC electric drive system for wheeled excavators provides a 100% electric, zero-emissions solution for OEMs. • Modular kit for various applications and vehicle sizes • Consists of a 2-speed powershift transmission, electric motor and inverter • Can be scaled up to peak torque 850 Nm (626.9 ft.-lb.) and continuous power of 80 kW (107.3 hp) • Three systems of the electric central drive system eCD50, eCD70 and eCD90 are available to cover different vehicle sizes • Total weight of 255 kg (562.2 lbs.) • Voltage of 650V DC • Satisfies all expectations for performance and productivity found in traditional drivelines • Modular design can easily be adapted for various vehicle applications like backhoe loaders, and telehandlers • Provides low noise level • Compact installation space www.oemoffhighway.com/21366160

SEARCH: 21295416 Michelin Aims for 100% Sustainability by 2050 By 2050, Michelin tires will be made entirely from renewable, recycled, biosourced or otherwise sustainable materials.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

www.oemoffhighway.com/21391706

PTO with Rotatable Flange Muncie Power Products Inc. announces the release of the A20 Series power take-off (PTO) designed to fit on Allison 3000 and 4000 Series transmissions. • Installation is faster and easier • Rotatable flange with 30 identifiable positions allowing for great flexibility in finding the optimal position when mounting the hydraulic pump • Rotatable flange is independent of seals for easy adjustment without damaging shaft seal • Housing design allows easier access to mounting bolts • Mounting bolts extended to take full advantage of the threads provided on the transmission • Single torque rating for intermittent and continuous duty applications of 415 lb.-ft. (562.7 Nm) www.oemoffhighway.com/21307398

OEM Off-Highway | JUNE/JULY 2021

The Yokohama Off-Highway Tires Galaxy LHD 510 SDS (Severe Duty Solid) is built for long service delivering traction indoors and out. • Features deep shoulder grooves connected across the tread face by S-lug channels and rugged chipand chunk-resistant compound • Traction tire designed to provide more grip in varying conditions than smooth tires • Deep grooves define massive tread blocks that bite through water or mud • Continuous S-lug channels create a horizontal pattern across the entire tread surface to ensure maximum traction, preventing the tire from spinning on wet surfaces • Includes a unique zig-zag pattern on either side of the centerline channels which push water away from the contact patch to ensure good rubber-to-ground contact • Inch after inch of solid , extradurable compound delivers long service life • Maintains tight, uniform contact with the entire surface of the rim to turn the loader’s torque into action, not rim slip

Powerful Possibilities.

“JCB Powertrain is an ecological and reliable solution for modern forest technologies machinery” Peter Šinal, LKT

Working with customers like LKT, we can provide a world of Powerful Possibilities.

The combined force of JCB Power Systems engines and JCB Drivetrain Systems axles and transmissions, provides machine manufactures with a complete drive solution. Working seamlessly together in machines, supported from a single team to support customers like Peter, from LKT, through every step of the design and application process. Our customer feedback says it all. Visit our website for more information

www.jcbpowersystems.com

POWER AND DRIVETRAIN SYSTEMS

D R I V E T R A I N S & CO M P O N E N T S

Drivetrains Coupling

Medium-Duty Drivelines Meritor, Inc. introduces two medium-duty drivelines to its Permalube RPL driveline family, the RPL10 and RPL14. • For medium-duty (Class 6-7) applications • Permanently lubricated, resulting in service-free performance • Sealed for life • Increased uptime • Reduces operating costs compared to traditional driveline designs • High-performance u-joint seal with a triple lip design • Easy Service yoke connection with four bolts and machined straps • Polyglide nylon coating designed to reduce friction and slip section axial loads www.oemoffhighway.com/21220291

KTR has developed an allpurpose coupling for use in a range of applications from main to auxiliary drives in construction equipment and general industry, the EVOLASTIC. • Zero-backlash and torsionally soft • Available in 10 base sizes and with variants in between covering nominal torques from 100-5,600 Nm (73.8-4130.3 ft.-lb.) • Spacers for large DBSE (distance between shaft ends) applications are also available • Elastomer is securely fastened to hub and flange by radial and axial bolts which creates a designed prestress (similar to high-strength concrete) that assures reliable torque transmission • Low maintenance requirements • Compensates for permanent angular misalignments of up to 3 degrees in a single plane while being able to accommodate significantly higher multi-plane misalignments than standard designs www.oemoffhighway.com/21259348

KEEPING THE WORLD ROLLING SINCE 1971 In 1971, TyrFil, the world’s first polyurethane tire fill material intended to flatproof tires, was invented. Today, Carlisle TyrFil is leading the global polyurethane tire fill market and is currently utilized in over 65 countries. Our facilities have processed over 1 billion pounds since our inception. TyrFil Flatproofing is the industry standard. We are proud to be the proven supplier to the world’s top equipment manufacturers and have the most OEM tire fill approvals in the industry. As the global leader, Carlisle TyrFil will continuously invest in R&D to develop innovative products that not only flatproof tires, but also promote operator safety and sustainability.

We keep the world rolling.

No flats, smoother ride, more protection. Carlisle TyrFil

140 Sheldon Road, Berea, OH 44017 | (800) 821-4147 | www.CarlisleTyrFil.com

OEM Off-Highway | JUNE/JULY 2021

FOR YOUR HEAVY DUTY PLAYGROUNDS NAF AG, A SPECIALIST IN HIGH-PERFORMANCE MODULAR DRIVELINES FOR CONSTRUCTION, FORESTRY, AGRICULTURAL, HEAVY LOAD AND MINING VEHICLES THAT HAVE TO DEAL WITH THE TOUGHEST ENVIRONMENTAL CONDITIONS ALL OVER THE WORLD, OFFERS A COMPREHENSIVE AND CUSTOMISED PORTFOLIO FOR YOUR HEAVY DUTY PLAYGROUND.

MADE IN GERMANY

GEARED BOGIE

Permanent ® Bogie Balancing System

NAF Neunkirchener Achsenfabrik AG

DualSync® TWO MOTOR GEARBOX with CVT functionality

RIGID AXLE

D R I V E T R A I N S & CO M P O N E N T S

Drivetrains Read Online

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SEARCH: 21366742 Video: Tire Designs for Autonomous and Electric Vehicles Manufacturers will need to re-evaluate their tire designs to meet the unique needs of autonomous and electric vehicles.

SEARCH: 21206852 Purpose-Built Electric Drivetrain Components Ensure Performance and Efficiency Developing components for electric vehicles assures they can handle the specific performance needs of the application.

Mining Tire for 250-Ton Rigid Dump Trucks Michelin introduces the XDR 250+ mining tire for 250-ton rigid dump trucks. • Features improved wear resistance, optimized wear and increased aggression resistance • Available in a 50/80R57 size • Increases tire life by 8% for MB4 and MB1 compounds, with no tradeoff in ton-miles per hour (TMPH) compared to the MICHELIN XDR 250 tire • Provides up to 15% more TMPH for the MB and MB4 compounds versus the competition • Incorporates the second generation of two compounds, MB4 and MB1, that provide improved wear resistance • New mixing process with superior level of carbon black dispersion creates a much more homogeneous mix that leads to a slower wear rate • Michelin multilayer technology provides optimized wear on front and rear axles • Outer layer is optimized for front axles for the first cycle of the tire’s life while the inner layer underneath is optimized for rear axles for the second cycle • Less pressure on ground delivers improved wear profile www.oemoffhighway.com/21427231

SEARCH: 21259571 Meritor to Begin Production of Electric Powertrains, Forms New OEM Partnerships Meritor will begin production of its Blue Horizon 14Xe integrated ePowertrain in mid-2021, as well as supply it to several OEMs for use in their electric commercial vehicles.

SEARCH: 21354262 Hardware Design Considerations for Last Mile Delivery Vehicles Selecting the right hardware ensures last mile delivery vehicles are as secure and efficient as possible

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

All-Steel Radial Tire The BKT SKID MAX SR-SKIDDER allsteel radial tire is specifically designed for use in extremely heavy work environments and on hard surfaces. • Designed for stability and comfort • For loaders and telehandlers used in road maintenance work or in waste material deposits • Offers longer product life and high load capacity • Robust casing is equipped with an all-steel structure with steel belts which confer greater resistance on the casing against aggression • Features thick sides and a guard to help minimize the risk of punctures and accidental damage to the area around the rim • Available in the 260/70 R 12.5 (10 R 16.5) size www.oemoffhighway.com/21391754

Electric Drive Omni Powertrain Technologies introduces an electrified drive developed for driven axle applications with commercial vehicles, terminal tractors, and railcar movers. • Features Omni’s F12L gearbox coupled with its tandem Magelec M27D motors • Gear ratios available with the F12L are 1:1, 2:1, 2.97:1 and 3.94:1 • Gearbox is rated for maximum input torque of 1,200 Nm (885.07 ft.-lb.) and a maximum input speed of 7,500 rpm • M27D motor is a high voltage axial flux design capable of 192 kW (257.48 hp) continuous power at 600V and peak intermittent torque at 1,160 Nm (855.57 ft.-lb.) • Motor is cooled with a water-ethylene glycol mix and conforms to international standard IEC 60034 www.oemoffhighway.com/21427633

OEM Off-Highway | JUNE/JULY 2021

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D R I V E T R A I N S & CO M P O N E N T S

Drivetrains Tire The MPT-21 tire from Mitas, a Trelleborg brand, perfectly matches the requirements of telehandlers and backhoes operating on hard surfaces. • Suits use on special vehicles driven on both on- and offroad surfaces • All steel radial construction for long tire life and high quality • Shaped edges on the shoulder lugs ensure proper traction • Steering grooves are included in the crown • Open shoulder tread area for self-cleaning • Homologated according to regulation for low noise of tires

Transmissions CARRARO’s FLS - eFLS 3.2 transmission meets the performance requirements of various heavy-duty equipment such as excavators and wheel loaders. • Optimized driving performance achieved using relatively small size motors and powershift technology which shifts between two speed ranges • Versatility is combined with compact dimension, which facilitates installation in several vehicle layouts • Can be mounted separately from the axles or at the input of one of the axles, horizontally or vertically • Can be used in traditional internal combustion engine (ICE) vehicles with hydrostatic propel systems, as well as in electric hybrid (HEV) or full electric vehicles (EV) driven by electric motors • Minimizes power losses and noise www.oemoffhighway.com/21452368

www.oemoffhighway.com/21452195

Heavy-Duty Drivetrain for Rough-Terrain Cranes and Terminal Tractors Dana Incorporated introduces a drivetrain for rough-terrain cranes with lift capacities from 83-110 tons (75-100 tonnes) and terminal tractors. The Spicer 246 heavy-duty steer axle and Spicer C3300 remote torque converter are offered as part of a complete drivetrain solution for rough-terrain cranes. • Delivers premium performance through improved gradeability and travel speeds • Offers higher efficiency in the field, increased productivity, and reduced operating costs Spicer 246 Heavy-Duty Steer Axle • Monolithic axle design and high integrity seals deliver performance in severe working conditions • Optimized steering geometries to minimize slippage • Single universal joint design with outboard planetary gears provides high output torque and high-capacity braking with low drag at travel speeds Spicer C3300 Remote Torque Converter • For rough-terrain cranes • Optimized for engines up to 195 kW (260 hp) • Include three large pump drives for implements • Available with optional lockup that improves efficiency while providing higher braking effort www.oemoffhighway.com/21271423

OEM Off-Highway | JUNE/JULY 2021

H A K K A P E L I I T TA T R I Extend the all-season capabilities of your machinery

800.565.2525

H A K K A P E L I I T TA L O A D E R All-season wheel loader tire with great winter grip

nokianheavytyres.com

F LU I D P O W E R S YS T E M S & CO M P O N E N T S

Fluid Power Sponsored by HAWE

CAN Lite offers added flexibility. HAWE’s proportional directional spool valve PSL with CAN Lite is the ideal and cost-efficient entry into CAN bus communication. This proven technology very easily connects the valve banks, sensors and actuators in your machine. Depending on requirements of the valve, you can decide on the type of actuation is best suited for every function.

Simple wiring You connect the valve battery with only one plug to the CAN bus of your machine. By eliminating the individual cables per valve section, you shorten the time required for commissioning, reduce the possibility of errors and the overall weight of the controller. This not only saves time but also money.

Preset parameters on delivery We set the start and end position of the respective valve spool and the CAN bus settings in the onboard electronics according to your specifications before delivery. Further parameters can be adjusted and also monitored using the free HAWE PSXCAN tool. With this link you will also find firmware updates and guided repair instructions.

Advantages in operation A limitation of the volume flow and the fine control range of the valve can be done electronically. The hysteresis during operation, typical for directional spool valves, is very low with the PSLCAN Lite. The onboard electronics also offer Electronic Flow Sharing, which allows the execution of functions in case of a pump undersupply or prioritization in case of several functions.

All actuation options can be combined in one control block The CAN Lite actuation can be combined with the fully equipped CAN actuation version with spool position feedback from HAWE in one valve

bank. Depending on your requirements for precision and repeatability of the valve control you can decide which type of actuation is best suited for every single function. True to the motto, only as much as necessary.

K www.hawe.com/en-us/topics/psl-can-bus-on-board-directional-valve/

OEM Off-Highway | JUNE/JULY 2021

LOOKING FOR MORE? FIND IT ONLINE! Over 730 more fluid power products at oemoffhighway.com/fluid-power. Medium-Duty Hydraulic Pump Poclain Hydraulics introduces its PM20 medium-duty pump. The size 20 pump borrows its design from the PMV0 and PM10, bridging the gap between the PM10 and the PM30. • Highly compact 28 cc pump • Based on a trunnion design • Features same displacement as PM30 in a smaller package, suiting small- to medium-sized mobile equipment applications • Auxiliary mounting pad can interface with a gear pump and power implements such as a conveyor belt • Axial length of 165 mm (6.5 in.) – a little under 200 mm (7.9 in.) with a charge pump - fits under seats or short bonnets • Highly customizable • Valve block can be flanged to the pump cover for a more responsive system • Valve plate is also modifiable to produce desired driving behavior, from responsive to comfortable • Wide range of controls allow for precise control of the transmission, resulting in more productivity for end-users • Several options available including servo-mechanical with feedback, hydraulic servo-control, electric proportional servo with or without feedback, charge pump, flushing valve

Air Bleed Orifice The Lee Company’s Industrial MicroHydraulics Group (IMH) introduces the 5.5 mm (0.22 in.) Air Bleed Orifice. • Designed to remove trapped air in hydraulic systems while keeping hydraulic losses to a minimum • Features compact size and superior performance • Provides easy installation • Well suited for high volume applications in off-road and other industrial hydraulic systems www.oemoffhighway.com/21485605

www.oemoffhighway.com/21135387

Composite Tubing for Pneumatic and Hydraulic Cylinders

Pipe-Rupture Valve

Polygon Composites Technology introduces PolySlide Composite Tubing for pneumatic and hydraulic cylinders. • Replaces metallic material in a variety of cylinder applications • Supplied as a cylinder tube ready for customer assembly or as fully engineered cylinder assemblies for equipment manufacturer applications • Made of continuous filament-wound glass fiber and polymer resins • Fiberglass filament and resin materials combine together to form high-strength component that exhibits dimensional stability, is non-corroding, impingement resistant and is non-conductive • For use in harsh environments • Performs in high and low temperatures, grease, grit, salt, chemicals and other extreme conditions • Sizes range from as low as 0.25-in. (6.35 mm) I.D. up to industrial-sized 24-in. (609.6 mm) I.D.

Bucher Hydraulics introduces the excavator pipe-rupture valve CFS-flat. • Brings CFS (Compact Flow Control and Safety Valve) technology into a flat design • Prevents uncontrolled lowering of actuator in the event of a pipe- or hose-rupture • Holds actuator in its position when main valve is centered • For use wherever so required by the standards ISO 8643, EN 474 and DIN 24093 for excavators with a lifting device (e.g. a load hook on the bucket) • Can be used on machines in which a pipe-rupture on the actuators could produce a dangerous situation (e.g. machines for material handling and demolition) • Includes secondary pressure-relief function which protects actuator against overload • Inlet and actuator ports are standard SAE flanged ports, allowing retrofitting to existing equipment • Load-independent, pilot operated design • Maximum flow rate of 350 lpm (92.5 gpm) • Maximum operating pressure of 420 bar (6,091.6 psi)

www.oemoffhighway.com/21105814

www.oemoffhighway.com/21139388

OEM Off-Highway | JUNE/JULY 2021

SMART SUSPENSION BRAKES

Providing a smoother ride via axle or cab suspension

Energy storage & shock absorption

SENSORS COOLING

Automating functions on your vehicle like virtual barriers or envelope control Pressure, length and angle detection

20% energy savings with variable speed fan utilizing the same size cooler Cools hydraulic oil in mobile machines

We Optimize Machine Architecture! HYD2105-2272

SOLUTIONS CONTROLS STEERING

Improved operator interface with HYDAC’s new 12” HD touchscreen display HYDAC’s MATCH proprietary software

ATTACHMENTS FILTRATION

Extend your oil life by removing moisture and contamination Reduces humidity and contamination

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Reduce your tank size by up to 50% while extending your oil life Filter/Tank optimization

F LU I D P O W E R S YS T E M S & CO M P O N E N T S

Fluid Power Read Online

Compact Filter

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SEARCH: 21138029 Hydraulic Gear Pumps Market Set for Steady Growth Growth will be steady over the next decade for the global hydraulic gear pumps market due to increased activity in heavy equipment markets.

SEARCH: 21354705 Considerations for Hydraulics in Electric Off-Highway Equipment Deployment of efficient hydraulic components and architectures can provide power saving opportunities in electric powered heavy equipment.

SEARCH: 21138414 Video: Parker Hannifin Examines Benefits of IoT in Hydraulics Adding IoT capabilities to fluid power systems allows remote access to program systems and the ability to retrieve data to diagnose any potential problems.

SEARCH: 21331014 Proportional Flow Control Valves Provide Precise and Energy-Efficient Control of Mobile Hydraulics Bucher Hydraulics says choosing the right valve design for an application can provide performance and efficiency improvements.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

OEM Off-Highway | JUNE/JULY 2021

Hydraulic Fittings with Elastomeric Seal Air-Way’s FLARE-O Hydraulic Fittings provide a tight seal, including an elastomeric seal for a leak-proof, drop-in replacement for SAE 37 Degree Flared Tube Fittings. • Elastomeric O-Ring eliminates hydraulic leaks • Fully compatible with traditional 37 degree flare design • Variety of seals, including Nitrile (Bune N), Fluorocarbon (Viton), and EPDM available • Manufactured from both carbon steel and 316 grade stainless steel

HYDAC introduces the RFB Compact Series filter, a member of the HYDAC Air-X return line filter series. • Small to medium flow rates • Filter flow is inward to outward optimized for performance • Features an integrated lid, including bypass valve • Patented bayonet connection between the element and lid • Outlet via diffuser • Anti-drain valve is included in the element • Available in five sizes ranging from 45–260 lpm (11.89-68.68 gmp) www.oemoffhighway.com/21391970

www.oemoffhighway.com/21173135

Medium-Duty Pump and Motor Eaton launches its X3 medium-duty pump and motor portfolio, including a twospeed cartridge motor paired with single or back-to-back pump configurations. • Plug-in variable piston motor solution designed to help OEMs improve machine control, productivity and system life • Offers a compact package for mobile applications where space is at a premium • Two-speed cartridge motor is available in 41 and 49 cc (0.041 and 0.049 L) displacements, providing more horsepower at the wheel while ensuring most mid-frame mobile propel needs • Built-in speed sensor port makes it easy to add a sensor to measure speed and direction • Uses a standard SAE B 2-bolt mount to fit into virtually any existing machine design and can also be positioned as a drop-in replacement for several motor configurations • Built for durability in tough mobile environments • Pairs with back-to-back or single pump options, which offers a 36% increase in the side load capacity over previous generations of Eaton pumps • Improved packaging better protects the control solenoids against damage www.oemoffhighway.com/21391814

HYDRAULIC CONTAMINATION SOLUTIONS • • • • •

High performance filtration solutions Complete hydraulic health checks Real-time contamination monitoring Prevents unscheduled downtime Protects machinery, enhances lifespans

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For more information about our range of filters and contamination monitoring products:

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PASSION TO PERFORM

ICM 4.0

Wifi-enabled Inline Particle Counter

F LU I D P O W E R S YS T E M S & CO M P O N E N T S

Fluid Power Read Online

Screw-In, Cartridge-Style Hand Pump with Integrated Dual Check Valves

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SEARCH: 21194164 Podcast: Terzo Power Systems Hydrapulse Technology Enables Electrification of Off-Highway Equipment Integration of motor control electronics with a hydraulic pump can bring benefits such as efficiency improvements and a reduction in system size.

SEARCH: 21244542 A Shifting Fluid Power Industry The transition to electrification will bring about a need to rethink the design of traditional hydraulic systems.

SEARCH: 21392171 Pre-Compensated Valve Platforms Offer New Benefits in Mobile Machine Development Complete, compact precompensated valve platforms provide plug and play solutions for OEMs, enabling them to select the right hydraulic control valves for a specific machine application.

SEARCH: 21390024 Video: Volvo CE Developing Digital Hydraulic Actuator to Improve Construction Equipment Efficiency The digital hydraulic actuator allows the creation of new hydraulic systems which can improve performance and efficiency of construction equipment.

Find all of these and more at

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OEM Off-Highway | JUNE/JULY 2021

Hydraulic Motors Bosch Rexroth’s Hägglunds Atom hydraulic motors provide a compact, power-dense package suited for mobile, marine and recycling and other heavy-duty applications. • Supplies more revolutions per minute, and more power than motors of similar size • Maximum torque of up to 13.6 kNm and a specific torque of 40 Nm/bar • Supplies full torque at speeds up to 400 rpm • Maximum power of 394 kW (528.36 hp) • Compact and lightweight design • Can easily handle shock loads at peak pressure of up to 420 bar (6,091.58 psi) • Features a rugged and robust design www.oemoffhighway.com/21485337

Doering Company announces the introduction of the DCHP102 screw-in, cartridge-style hand pump with integrated dual check valves. • Well suited for hydraulic backup, hydrostatic testing, heavy equipment parking brakes and safety applications • Displaces hydraulic fluids • Seat is made from hardened steel for long operating life • Standard plating provides corrosion resistance • Piston is treated and hardened for improved wear, corrosion, heat and friction resistance • Available for operating pressures of 2,100 psi (145 bar) or 3,000 psi (207 bar) • Operating temperature ranges are -40-212 F (-40-100 C) • Lever socket rotates 360 degrees • Handle lengths are 9, 16, 20 and 24 in. (228.6, 406.4, 508 and 609.6 mm) www.oemoffhighway.com/21195164

Solenoid-Operated, 3-Way Proportional Flow Control Valve Sun Hydraulics announces the release of its FLeX Series FREP, a solenoid-operated, 3-way proportional flow control valve. • Compact, single valve • Combines electro-proportional adjustable orifice and pressure compensator in one valve • Can provide constant priority flow rate independent of load pressures • Well suited for situations needing to maintain constant actuator speed regardless of load on the actuator • Provides excellent variable flow control when using a fixeddisplacement pump • Delivers precise control to orbital motors on conveyors, spinners or fans for equipment like salt spreaders, agricultural spreaders and seeders www.oemoffhighway.com/21283058

Traditional Tank

A customer brought us a system reservoir sized at 27 gallons. Upon further evaluation and from the power of our single-phase CFD, we were able to optimize their system to an 18 gallon TNK18 while increasing performance and reducing the oil volume required by 34%.

TNK SERIES

Complete Rotomolded Tank Solutions Our TNK Series Complete Rotomolded Copolymer Tank Solutions ensures the highest level of tank performance every time. In a custom project we were able to reduce the hydraulic fluid volume by 20 gallons, the reduced weight resulted in increased efficiency, and decreased carbon emissions. In a fleet of 100 trucks, this reduction becomes significant: Annual CO2 reduction through weight savings and lowered fuel usage: 215,750 lbs Annual CO2 reduction through hydraulic fluid savings: 44,500 lbs

55% More Air Dissipation when used in conjunction with Schroeder’s Spin-In Filter! Tank Optimization is part of:

1.800.722.4810 schroederindustries.com sisales@schroederindustries.com www.youtube.com/SchroederIndustries1

Schroeder’s TNK Series

F LU I D P O W E R S YS T E M S

Fluid Power Hydraulic Reservoirs Donaldson Company, Inc. is now offering turnkey hydraulic reservoir solutions to help optimize hydraulic system performance. • Provides a single-source supplier solution to simplify engineering process • Features components built to work together • Can be tailored to each customer’s specific application • Optimizes space and performance by engineering to the available space on equipment and the optimal size for the customer’s platform • Customized configurations are available in steel, rotomolded or injection molded plastic and with custom porting and hose routing configurations • Integrated filtration technology helps enhance overall system performance • Filtration and deaeration filtration technology designed into reservoirs improves inlet conditions and reduces system performance issues

Hydraulic Steering Cylinders RAM custom designs and builds hydraulic steering cylinders for many types of off-highway equipment. • Provides the force required to activate a steering system with minimal physical output • Incorporates connection types that provide necessary snug fit and tight tolerance • Can be provided with threaded ends on the outside or inside diameter, allowing for adjustment of the cylinder length for the final alignment • Can have advanced seal packs incorporated that provide precision movement and holding to ensure consistent control of the steering function • Variety of pressure ratings are available for the steering or control system • Bore sizes will match the force needed for the application • Various porting sizes and positions can be added based on equipment fit requirements www.oemoffhighway.com/21452369

www.oemoffhighway.com/21485576

BUILT TO LAST SOME THINGS ARE JUST

Ace pumps may not last 4,500 years like the great pyramids of Egypt, but they are designed to be the longest-lasting pumps on the market today. For more than 70 years, we’ve built our pumps with only the best components, backed by the strictest quality control standards in the industry. So, the next time you need a pump that stands the test of time, be sure to ask for an Ace pump. To learn more, please go to www.acepumps.com or give us a call at 800-843-2293.

OEM Off-Highway | JUNE/JULY 2021

Pressure Compensation and Pressure Overload Valve for Lithium-Ion Battery Housings The tmax pressure compensation and pressure overload valve (PCO valve) provides increased fire protection in case of thermal runaway (i.e. fire) inside lithium-ion battery housings. • Releases flue gases into the environment in a controlled process once a defined overpressure has been reached to help prevent spread if fire occurs • Structure is fireproof • Ensures a very low tolerance of the individually designed burst pressure (starting at 250 mbar) • Features a compact design and complies with IP67 and IP6K9K • Parameters of the airflow and burst pressure can be easily scaled by adjusting the geometry • Metallic design ensures optimal EMC shielding www.oemoffhighway.com/21427930

Hydraulic Hose Gates introduces the MEGASys MXT with XtraTuff Plus cover (MXTXTP), a universally applicable hydraulic hose. • Features Gates’ patent-pending wire-braid technology • Offers compact size, light weight, flexibility and high performance • XtraTuff Plus (XTP) cover provides additional durability • XTP cover adds 25 times the abrasion resistance and ozone resistance • Offers 25% lighter weight than conventional hoses, making it easier to lift and handle • Up to 49% more flexible, allowing faster and more ergonomic installations • Meets or exceeds relevant ISO, SAE and EN performance standards • MHSA-certified for flame resistance, and is certified leak-free per SAE J1754 when used with Gates MegaCrimp couplings • Suitable for various industries and applications, including construction and mining, material handling, agriculture and forestry, aerial lifts and more • Allows customers to simplify and consolidate inventory with a standardized, multi-use hose www.oemoffhighway.com/21403995

PUMPS WE BUILD THE BEST SPRAYER

IN THE WORLD. PERIOD.

OASIS WetSeal Technology

That’s a strong statement, but we can back it up with our FMCWS-650F-HYD with exclusive Oasis™ WetSeal Technology. By isolating seals from the pump flow, our Oasis™ WetSeal technology means you’ll never have to worry about run dry or abrasive wear failure. It’s the perfect pump for today’s demanding spray applications, generating higher pressure at lower RPMs to ensure maximum canopy penetration and sprayer efficiency. To learn more about our full line of high-performance centrifugal pumps, visit www.acepumps.com or call 800-843-2293.

OEM Off-Highway | JUNE/JULY 2021

F LU I D P O W E R S YS T E M S

Fluid Power Hydraulic Pump

Suction and Return Hoses Manuli Hydraulics announces the introduction of a line of suction and return hoses – Spirtex and Spirtex/HT. • Conforms to SAE J517-100R4, and commonly referred to as “R4 hoses” • Applications are typically low or negative pressure • Includes features to meet particular demands which are not factored into baseline R4 specification www.oemoffhighway.com/21084678

When the Pressure Is on,

Quality Makes the Difference

Metro Hydraulic Valves Mobile and Industrial Valves • • • •

Control Valves Selector Valves Lock Valves In-line Valves • Restrictor • Relief • Check

OEM Off-Highway | JUNE/JULY 2021

Oilgear has introduced its newest open-loop variable-displacement pump—the XD5 hydraulic pump. • Designed specifically to meet the demands of the mobile on- and off-highway markets such as in mining trucks, dozers, excavators, refuse trucks and Class 8 service trucks • Open-loop axial-piston hydraulic pump with almost instantaneous response to system commands through a high-response, three-way, direct acting control • Significantly smaller and lighter • Proprietary Hard-On-Hard Technology enables pump to withstand continuous use in medium- to heavy-duty cycles mitigating contamination risks which can lead to premature or increased maintenance and costly equipment downtime • Weighs 35% less than other pump designs • Range includes five models from 45-130 cc • Maximum displacement of 6.02 in3/rev (98.6 ml/rev) • Rated continuous pressure of 5,000 psi (344.8 bar) • Peak pressure of 5,800 psi (400.0 bar) • Flow rate is 46.9 gpm (177.5 lpm) • Maximum speed is 2,400 rpm www.oemoffhighway.com/21121200

Linear Displacement Transducer The AMETEK Factory Automation Gemco 959CT linear displacement transducer is designed for heavy-duty applications and machines with high-cycle rates in various applications requiring linear position feedback. • For industries and markets which utilize hydraulic cylinders • All-stainless-steel construction • Rugged and accurate non-contact linear displacement transducer • Rod-style package • Housing is IP68 rated and measures less than 2 in. (5.08 cm) in depth, allowing it to be installed in applications where traditional rod-style transducers will not fit or in applications where customers want to simplify installation and serviceability of the sensor • Utilizes Gemco’s magnetostrictive technology to give absolute analog position feedback, making it accurate to 0.04% of the programmable sensing distance • Built to withstand severe environmental conditions • Completely absolute which means loss of power will not cause the unit to lose position information or require re-homing • Non-contact design allows device to be used in highly repetitive applications without mechanical wear • Operates over a wide power range of 8-30V DC www.oemoffhighway.com/21452304

Pumps Ace Pump Corporation introduces two Pro 5 Series pumps with advanced features to improve reliability and prevent costly downtime. The new models are updated versions of the Ace FMC-HYD series and FMC-150HYD series pumps. • Pro 5 FMCSC models feature a severe-duty silicon carbide seal that resists scratching from abrasive materials and stationary face with O-ring seal to transfer heat into the casting to improve seal survival during short run-dry events • Pro 5 FMCWS models incorporate Ace Pump’s exclusive Oasis WetSeal Technology to isolate the seals from abrasive and corrosive materials and prevent run-dry failure of any length • Compact design with close-coupled motor for easy service and replacement • Larger bearings for longer pump life www.oemoffhighway.com/21391776

Axial Piston Pumps for Medium Pressure Ranges HAWE Hydraulik has introduced the C40V axial piston pumps for medium pressure ranges. • Designed and compactly built for use in open circuits of mobile machines • Available in various sizes • For pressure ranges up to 280 bar (4,061.06 psi) • Lighter than its predecessor and has an even higher maximum self-priming speed of 3,200 rpm • Maximum delivery volume is 85 cm3/rev and is available in three sizes (28, 45, 85 cm3) • Features a diverse range of controllers for use with a wide range of applications • Load-sensing regulator is available with an integrated or an electro-proportional pressure cut off • Purely mechanical adjustable pressure regulators or electro-proportional pressure or flow regulators are also available www.oemoffhighway.com/21452348

OEM Off-Highway | JUNE/JULY 2021

ELECTRICAL & ELECTRONICS

Electrical & Electronics Sponsored by B&R Industrial Automation Corp.

New possibilities with X90 B&R is expanding its mobile automation portfolio with two new option boards for the X90 controller. They make it possible to connect stepper motors and IO-Link sensors. There are also new software functions available for the controller. They can be used to do things like measure resistance. The available PWM outputs allow configuration of dither and H bridge functions.

Highlights • IO-Link master for intelligent sensor connections • Integrated stepper motor control • Easy temperature measurement

Intelligent sensor connections with IO-Link B&R is expanding its portfolio of option boards for mobile automation to include an IO-Link master module for communication with up to four intelligent IO-Link sensors. This bidirectional digital communication interface allows IO-Link to exchange parameter data and diagnostic information, thus making it possible to intelligently connect sensors and switching devices to the X90 controller.

This makes IO-Link the ideal addition to real-time Ethernet POWERLINK and to CAN-based networks.

Direct control of stepper motors With the X90 module, B&R is expanding its product range to include an additional X90 option board for direct control of stepper motors. No external hardware is required. Unique on the market, the option board can be used to operate two stepper motors with operating voltages from 9 to 48 VDC at nominal currents up to 4 A.

Expanded I/O driver functionality The functionality of the I/O driver is being expanded to measure resistance from 0-50 kΩ. This makes it possible to measure temperature without the use of option boards. It also allows direct control of DC motors via an H bridge circuit. To improve controllability of hydraulic valves, the PWM fundamental frequency of 1 kHz will be raised to 4 kHz. The dither function is easy to configure.

K www.br-automation.com/en-us/ C www.linkedin.com/company/b&r-industrial-automation/ D @BR_Automation

OEM Off-Highway | JUNE/JULY 2021

LOOKING FOR MORE? FIND IT ONLINE! Over 1,900 more electronics products at oemoffhighway.com/electronics. Redundant Safety Inclination Sensor

Speed Sensor RHEINTACHO extends the FE series with the FE pwm speed sensor for use under the most difficult environmental conditions. • Overmolded pre-assembled DEUTSCH DT04 series connector • Dovetail groove of the connector remains functional, offering good fastening option • Meets IP6K9K (ISO 20653) and IP67 (EN60529) standards • Compact sensor body with total height of 36.8 mm (1.4 in.) with an insertion depth (e.g. into a motor housing) of 18.4 mm (0.7 in.) • Sensor housing is made of a resistant, proven brass alloy and offers high resistance to the usual fluids that occur in everyday hydraulic life • Sensor body features metal housing and o-ring sealing for longterm stability • Includes temperature detection via DEUTSCH DT04 4-pin connector www.oemoffhighway.com/21391738

Siko introduces the IKM360R redundant safety inclination sensor that meets the requirements of new safety standards such as ANSI 92.20. • Can be used in safety-critical applications up to performance level PLd • Achieves safety level PLd with one device, reducing the number of devices needed in an application as well as space requirements, field wiring and maintenance • Aerial Work Platforms can be monitored and adjusted to limit operating ranges or level the work platform, should the area of operation not be optimal • Features a robust design up to IP6K9K • Temperature range from 40-85 C (-40-185 F) • Resolution of 0.001 degrees and an accuracy of ±0.2 degrees ensures high degree of reliability of the largest possible application range

DT to M12 Adapter The Phoenix Contact DT-M12 adapter makes it easy to integrate electronics with M12 connectors by easily adapting to harness connectors commonly stocked at vehicle and equipment manufacturers. • Helps manufacturers adapt vehicle harnesses to an M12 connection for sensors, valves, displays, and other smart devices • Saves time and labor compared with traditional splicing of M12 cordsets in wire harnessing • Designed to accommodate the use of J1939 CANbus standards • Features a six-pin DT connection to a five-pin, A-code M12 • Offers a simple plug-and-play solution for both field repair and OEM designs in the agriculture, construction, and industrial vehicle markets • Rated for extended temperature range of -30-105 C (-22-221 F) and have IP69K protection • Resistant to UV, oil, and chemicals and have been tested to Fertilizer UAN 32 • Available with either a plastic or stainless-steel coupling nut www.oemoffhighway.com/21378328

www.oemoffhighway.com/21485359

Linear Encoder for Small Hydraulic Cylinders SICK has launched the MAX30 linear encoder to accommodate smaller cylinders on smaller mobile machines. • Provides absolute path measurement system for non-contact and fully integrated position measurement in hydraulic cylinders • Delivers necessary data for condition monitoring and predictive maintenance • Features 30 mm (1.2 in.) diameter housing size • Withstands harsh operational and environmental conditions for accurate non-contact, absolute positioning sensing for mobile applications • Works well in small mobile machines • Measuring range extends from 50-2,500 mm (1.9-98.4 in.) with a measured value resolution of 0.1 mm (0.004 in.)

Find More Online  OVER 1,900 more Electronic Components for you to find at: oemoffhighway.com/directory If you’re looking for sensors, batteries, electric motors, lighting, connectors and more, just type a keyword into our search bar!

www.oemoffhighway.com/21319056

OEM Off-Highway | JUNE/JULY 2021

ELECTRICAL & ELECTRONICS

Electrical & Electronics Read Online

Actuator



SEARCH: 21485393 Podcast: New Charged by Delta-Q Program Aids Electric Vehicle Development The program helps OEM customers ensure they are sourcing compatible battery and battery charging systems for their electric vehicle designs.

SEARCH: 21271252 In-Cylinder Sensors Solve Old Problems with New Thinking Embedding position sensors into hydraulic cylinders can provide new performance features previously not thought possible in heavy-duty equipment.

SEARCH: 21244439 Technology Advancements Improve Accuracy and Reliability of Autonomous Systems Development of new components are increasing the safety and performance of autonomous vehicles and systems.

SEARCH: 21158983 Video: Balluff Says Smarter Sensors will Enable Better Data Collection Data collection and machine connectivity starts with smarter sensors which not only provide information for the original intent but also other parameters.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

High Voltage Contactor Relays The Littelfuse DCNLEV100 Series of High Voltage Contactor Relays are suitable for use in electric and hybrid vehicles, and industrial applications. • Can be used for charging stations, battery isolation control, DC power control, e-PTO, and other switch controls • Available with polarized and non-polarized contacts to best suit electrical systems’ polarity • High current (50A) and high voltage (750V) contactor for EV applications • Compact structure, helping reduce noise when turned on • Sealed IP67, gas filled relay which prevents arcing • No mounting orientation restrictions

OEM Off-Highway | JUNE/JULY 2021

www.oemoffhighway.com/21204830

www.oemoffhighway.com/21259188

Hybrid Connectors for Sealed Applications TE Connectivity announces the launch of the AMPSEAL 16 mini lever 16 and 24 position hybrid connectors for sealed applications. • Wire-to-wire connectors • IP6K7/IP6K9K rating to protect against water and dust • Provides vital environmental protection for industries operating in harsh environments • Ergonomic lever lock system provides ease of assembly • Integrated Terminal Position Assurance (TPA) and Connector Position Assurance (CPA) protects against accidental unlocking and confirms precise contact position • Helps to reduce application costs and assembly time with a tool-less mounting design and “drop and slide” mounting clips which are available in three sizes • 90- and 180-degree wire dress covers are available for wire bundling and corrugated tubing • Utilizes DEUTSCH stamped and formed size 12 and 20 pin and socket terminals and AMPSEAL 16 heavy-duty stamped and formed (HDSF) size 16 pin and socket terminals www.oemoffhighway.com/21307388

The demand for functional safety is becoming more and more important in hydraulic circuits for mobile applications, leading Sonceboz to develop the SAFE42 actuator. • Allows manufacturers to build a safe system according to current machinery safety standards • Drives the spool of hydraulic valves in different sizes and with various flow rates • Meets the needs of applications required to fulfill Performance Level (PL) up to C/D • Certifies application is in accordance with ISO 25119 and ISO 13849 norms • Uses safety communication protocol CAN J1939-76 to provide safe reactions, such as actively moving valve spool into neutral position

Electronic Electronic Switching Switching Systems Systems for for Commercial Vehicles for Commercial Commercial Vehicles Vehicles CKP-Series CKP-Series CKP-Series

VM-Series VM-Series VM-Series

CM-Series CM-Series CM-Series

CKJ-Series CKJ-Series CKJ-Series

CLTM12-S-Series CLTM12-S-Series CLTM12-S-Series

More More Efficiency. Efficiency. Less Less Complexity. Complexity. CKP-Series CKP-Series

CKP-Series Customizable Keypad Customizable Customizable Keypad Keypad Features laser etched legends and up to Features laser etched legends and to Features laser etched legendslights and up up to three dimmable LED function per three dimmable LED function lights per three dimmable LED function lights per button. 2x2 to 2x6 Configurations. button. button. 2x2 2x2 to to 2x6 2x6 Configurations. Configurations. VM-Series VM-Series VM-Series Operator Control Module

Operator Operator Control Control Module Module Multiplexed product with the Contura® actuator Multiplexed product with the Contura® Multiplexed product withcab theenvironments. Contura® actuator actuator style for open or closed style for open or closed cab environments. style for open or closed cab environments. 3 Pod and 6 Pod Configurations. 3 3 Pod Pod and and 6 6 Pod Pod Configurations. Configurations.

CKJ-Series CKJ-Series

CKJ-Series Jog Switch Jog Jog Switch Switch Joystick rotary encoder with push-to-select Joystick rotary encoder with Joystick rotary encoder with push-to-select push-to-select button and five customizable function buttons. button button and and five five customizable customizable function function buttons. buttons.

CM-Series CM-Series CM-Series Multiplexed CAN/LIN Switching System

Multiplexed Multiplexed CAN/LIN CAN/LIN Switching Switching System System A versatile three-compartment LIN switch A versatile three-compartment A versatile three-compartment LIN LIN switch switch module for uniquely identifiable module for for uniquely uniquely identifiable identifiable standard, standard, module standard, locking & rheostat switches. Controller module locking locking & & rheostat rheostat switches. switches. Controller Controller module module interfaces with up to 45 switch functions. interfaces interfaces with with up up to to 45 45 switch switch functions. functions. System can also accommodate hardwired System System can can also also accommodate accommodate hardwired hardwired switches for direct switches for for direct direct loads. loads. switches loads.

CLTM12-S-Series CLTM12-S-Series CLTM12-S-Series Solid State Load Controller

Solid Solid State State Load Load Controller Controller 12 high-side outputs, 4 digital inputs, 3 12 high-side outputs, 12 high-side outputs, 4 4 digital digital inputs, inputs, 3 3 discrete inputs, 2 address lines, and a CAN discrete inputs, 2 address lines, discrete inputs, 2 address lines, and and a a CAN CAN baud rate select line. It provides fast, low-loss, baud rate select line. It provides fast, low-loss, baud rate select line. It provides fast, low-loss, solid state on/off switching along with short solid solid state state on/off on/off switching switching along along with with short short circuit protection for each output, as well as circuit protection for each output, circuit protection for each output, as as well well as as load status and power diagnostics. load load status status and and power power diagnostics. diagnostics.

WWW.CARLINGTECH.COM WWW.CARLINGTECH.COM

WWW.CARLINGTECH.COM 860.793.9281 sales@ carlingtech.com 860.793.9281 860.793.9281 sales sales@ @carlingtech.com carlingtech.com © 2021 Carling Technologies, Inc. Carling Technologies and the CT logo are registered trademarks of Carling Technologies, Inc. © 2021 Carling Technologies, Inc. Carling Technologies and the CT logo are registered trademarks of Carling Technologies, Inc. © 2021 Carling Technologies, Inc. Carling Technologies and the CT logo are registered trademarks of Carling Technologies, Inc.

Electrical & Electronics Electric Compressors T/CCI Manufacturing introduces a range of electric compressors for heavyduty applications. • High-voltage electric designs spanning 15 cc/24V to 120 cc/850V and 2-30 kW (2.7-40.2 hp) www.oemoffhighway.com/21284050

THIS IS EFFICIENCY CM2723 Controller

Compact & ﬂexible Robust product Improved diagnostics

Parker’s Controller Module CM2723 is a small footprint controller suitable for mobile equipment requiring cost-effective robust high performance operation. It can be configured to meet many system requirements through component configuration options, component value configu modification, and custom software.

800V Electric Motor for Commercial Vehicles BorgWarner’s latest High Voltage Hairpin (HVH) electric motor, the HVH 320, is ready to power a variety of hybrid and electric applications for commercial vehicle manufacturers. • 800V capabilities and available in four variants • Delivers approximately 97% peak efficiency and over 400 kW (536.4 hp) of power • Enables customers to significantly reduce charging time and achieve higher power density • Modular and flexible design platform meets customers’ varied requirements • Offers clean and quiet operation • Reaches torque output of up to 1,270 Nm (936.7 lb.-ft.) • Supports vehicle’s shifting sequence • Charges battery by generating power while braking or driving downhill • Features patented stator winding technology • Easy to integrate • Available as fully housed motors or as rotor/stator assemblies • Can be used in a variety of architectural positions throughout a vehicle www.oemoffhighway.com/21295231

High Torque Electric Motor

parker.com/controllers

Equipmake has launched the HTM 3500 high torque electric motor designed specifically for use in heavy-duty commercial vehicles. • Weighs 195 kg (429.9 lbs.) and has a diameter of 540 mm (21.3 in.) • Measures 251 mm (9.9 in.) wide and 607 mm (23.9 in.) high • Peak power of 400 kW (536.4) and a maximum motor speed of 3,500 rpm • Available as a single or coupled unit www.oemoffhighway.com/21206211

OEM Off-Highway | JUNE/JULY 2021

ELECTRICAL & ELECTRONICS

Electrical & Electronics Electric Linear Actuator Thomson Industries Inc. has launched the Electrak LL electric linear actuator designed to work in harsh conditions. • Improved sensor design offers integrated, robust solution • Two bearings handle bidirectional load • Built-in, brushless motor and motor drive system provides constant speed regardless of the load • Constant monitoring of critical parameters such as end-of-stroke, voltage, current and temperature eliminates need for standalone controls • Withstands temperatures from -40-85 C (-40-185 F) • CE and RoHS compliant

Telematics Solution Geotab introduces the availability of its GO9+ telematics solution, which now includes Wi-Fi connectivity. • Built upon Geotab’s GO9 device • Allows businesses full visibility of their vehicles in real time • Offers Wi-Fi connectivity for up to 4 hours with the ignition off, thereby eliminating wasted fuel and greenhouse gas generated when idling for Wi-Fi access • Supported by MyGeotab platform which provides managers with centralized access to all connected vehicle data • Addition of Wi-Fi saves cost by reducing number of cellular connections in the field while improving access to data options for employees • Field workers can safely receive work orders, email and other correspondence while in the field without the need to leave their vehicles • Suited for fleets that need to upgrade their devices in advance of 3G shutdown and subsequent device migration coming in 2022 www.oemoffhighway.com/21221086

www.oemoffhighway.com/21295104

Solutions for Hydraulic Tank Level Detection Madison Company designs and manufactures rugged liquid level sensors and switches for the most demanding hydraulic applications. Our most durable level sensing solutions can stand up to the rigors of hazardous environments, volatile fluids and corrosive & caustic chemicals.

Anyone Can Build Products. Madison Designs Solutions. Learn more at madisonco.com/hydraulic Model U3M-148 Ultrasonic Sensor

www.madisonco.com 203-488-4477 Toll-free: 800-466-5383 info@madisonco.com

OEM Off-Highway | JUNE/JULY 2021

Lithium-Ion Battery-Based Power System Xantrex introduces the Freedom e-GEN, a no-idle, lithium-ion battery-based power system that can be requested as an OEM install with most truck upfitters or as an aftermarket solution. • Provides safe, clean, quiet onboard power with low operating cost • Provides virtually unlimited power to run job site tools, equipment and hotel loads for a significant amount of time without wasting fuel • Lithium-ion battery bank offers twice the power capacity in the same physical size of a traditional deep-cycle battery • Batteries are available from 125-1,260Ahr as part of a fully customizable power generation system and last six to eight times the life of traditional batteries, providing up to 6,000 charge-discharge cycles • Freedom XC Inverter/Charger converts DC electricity from the batteries into stable AC power and is power factor corrected to use AC current as efficiently as possible

Manual Guidance and Autosteering Receivers Topcon Agriculture announces the release of its manual guidance and autosteering receivers, the AGM-1 and AGS-2, which are designed to suit virtually any agricultural machine type, make and model. • Uses new Topnet Live correction services Realpoint, Starpoint, and Skybridge • Skybridge allows users to maintain network connection during any RTK interruption • Equipped with progressive reception and tracking capabilities, and the option of manual guidance or complete autosteering • Suitable for any size or type of operation • AGS-2 provides access to full range of correction services • Calibrated to accuracies of within 2 cm (0.79 in.) • Provides reliable pass-to-pass precision • Delivers reliable connection stability across the globe www.oemoffhighway.com/21403436

www.oemoffhighway.com/21391818

Anyone Can Build Products.

Madison Designs Solutions.

Do you need a liquid level sensor for your project? We can help. Madison sensors are used in dozens of applications across a wide variety of industries. We will work with you to understand your project challenges and provide you with the right solution.

www.madisonco.com 203-433-2098 Toll-free: 800-466-5383 info@madisonco.com

OEM Off-Highway | JUNE/JULY 2021

ELECTRICAL & ELECTRONICS

Electrical & Electronics Magnetic Absolute Rotary Encoders with BiSS-C Communications Interface POSITAL’s IXARC high-precision magnetic absolute rotary encoders with BiSS-C (Bidirectional/ Serial/Synchronous-Continuous) Communications interface are suited for commutation and position feedback on BLDC servo motors and fit for motion control applications. • Features a robust design, 17-bit resolution and a dynamic response (up to 12,000 rpm) • Wide range of mechanical configurations, with multiple options for housing and flanges, shaft type, and level of environmental protection are available • Available with a 36 mm (1.42 in.) housing, enabling fit into the same mounting footprint as Size 15 resolvers • BiSS-C is a high-performance interface that supports real-time communications between control devices and sensors/actuators in robots and other automation systems www.oemoffhighway.com/21415476

GNSS/INS Receivers Septentrio has launched the AsteRx-i3 line of GNSS/INS (Inertial Navigation System) receivers which include plugand-play navigation solutions and feature-rich receivers with raw measurement access. • Includes a total of five GNSS/INS receivers • OEM boards are available for rapid integration as well as ruggedized receivers enclosed in a waterproof IP68 housing • Product variety accommodates specific needs of various applications which require high accuracy positioning together with 3D orientation, heading, pitch and roll angles • AsteRx-i3 Pro+ receivers support either single or dual antenna modes • Single antenna mode is for compact and light-weight configurations • Dual antenna mode reduces the need for movement during IMU initialization, allowing fully informed navigation from mission start www.oemoffhighway.com/21391823

OEM Off-Highway | JUNE/JULY 2021

Power Converter Axiomatic releases the AX083204 power converter, an isolated power supply with wide ranging input voltage. • Accepts 24, 36 or 48V DC nominal input • Provides 24V DC, 240 W output power • Features input and output isolation as well as an enable signal • Typically provides efficiencyof 92% • Includes thermal protection for over temperature, reverse battery as well as over- and under-voltage protection • Protections also include short circuit and overcurrent • Operates from -40-85 C (-40-185 F) • Can be used in current sharing configuration or as redundancy solution for a parallel application • Compliant for harsh electrical and outdoor environments with protection against surges, load dump, power transients as well as exposure to dust, water, humidity, and vibration • Applications include use in autonomous vehicles such as forklifts, industrial forklift automation and off-highway machine automation

Eaton’s mVEC Economical CAN Network Oversight for High-Power Circuits

The Multiplexed Vehicle Electrical Center (mVEC) is a rugged power distribution node on the J1939 network. With the use of patented Bussmann VEC “power grid” technology, the mVEC is ideal for high-current circuits found in the heavy truck and commercial vehicles industries.

www.oemoffhighway.com/21197746

Stop-Tail-Turn Lights ECCO introduces its ED3040AW and ED3060AW stop-tail-turn lights, available in either a circular (ED3040AW) or oval shape (ED3060AW). • Combines stop-tail-turn, reverse and warning functionality into compact housings • Easily installs in standard taillight applications with grommet or flange mount options • Efficiently designed to meet safety needs regardless of application • Offers choice between PL3 or AMP connectors to simplify installation designed to operate under the most extreme working conditions • Ultrasonically sealed housing and tough polycarbonate lens prevents moisture ingress while resisting wear and tear from prolonged vibration and heavy use • Integrated warning light provides added layer of visibility to alert work crews and the public • Dual-color light heads produce 69 flash patterns with white and amber colors • Economical, all-in-one solutions for workers and fleet managers www.oemoffhighway.com/21354740

OEM Off-Highway | JUNE/JULY 2021

Features include relay control as well as diagnostic reports for fuses, relays and circuit breakers via the vehicle’s CAN bus

For stocking information call 800-328-2724 or visit www.waytekwire.com

ELECTRICAL & ELECTRONICS

Electrical & Electronics Machine Controller Enovation Controls has released the MC4-26-20, the first controller in the MCx series of machine controllers. • Designed for heavy-duty equipment of all types • Helps OEMs achieve total machine control with durability and precision performance • Features extensive and software selectable I/O, with 26 total inputs, 20 total outputs and three CAN channels • Fully sealed and rated to meet IP69K to handle the heat and vibration inside engine compartments or other systems within a piece of equipment • Flexible I/O options for a variety of equipment needs and applications • Wide operating temperature range of -40-105 C (-40-221 F) • Soft-gel potted for shock and vibration resistance • Universal inputs and software-selectable, currentregulated PWM outputs • Configurable hardware www.oemoffhighway.com/21485452

OEM Off-Highway | JUNE/JULY 2021

Inductive Sensors with Preinstalled Deutsch or AMP Superseal Connectors Balluff’s inductive sensors with preinstalled Deutsch or AMP Superseal connectors make vehicle construction easier and the final product more dependable and easier to maintain. • Product line includes 12 standard inductive proximity sensors • Available in three connector types — 3-pole Deutsch triangular connector, 4-pole Deutsch square connector and AMP Superseal 1.5 mm (0.06 in.) 3-pole flat connector • Different sizes and ranges available including M12 4 mm (0.16 in.) flush-mount; M18 8 mm (0.31 in.) flush-mount; M18 16 mm (0.63 in.) non-flush-mount; and M30 15 mm (0.59 in.) flush-mounts • Features IP67-rated connectors and thermoplastic polyurethane (TPU) cables for resistance to oil, grease and abrasion • Built to handle demands of off-highway equipment www.oemoffhighway.com/21485450

Telematically-Enabled Electronic Control Unit Appareo has released the Gateway 270 telematically-enabled electronic control unit (ECU). • Rugged IP67-rated edge computing platform for mobile equipment applications • Deployable in broad range of North American, South American, and European markets • Contains array of wired and wireless communication technologies, suiting use with broad spectrum of equipment control, monitoring, and connectivity applications • Contains Wi-Fi, Bluetooth, LTE (4G) cellular connectivity with 3G/2G fallback, BroadR-Reach, Ethernet, CAN, and RS232 serial communications • Built on distribution of embedded Linux (Yocto) with Docker support, allowing convenient development environment for developers to work on the Gateway using C++, C#, or other common development languages • Delivers convenient device and subscription management over web-based or API interfaces for management of a few—or a few thousand—connected vehicles www.oemoffhighway.com/21160616

Battery Switching and Circuit Protection in a Single Device! The Series 53 Branch Disconnect/ Circuit Breaker from Mechanical Products provides a quick means to disconnect downstream circuits while preventing battery drain, and allows for disconnected battery power during storage and maintenance. • OEM cost savings by eliminating added compontents • Ignition protected

LED Headlamps Grote Industries presents the the 90 mm (3.5 in.) LED High Beam and Low Beam headlamps and the 90 mm Combination High Beam/Low Beam LED headlamp module. • Versatile and durable • Designed for heavy-duty applications • FMVSS 108- and ECE-compliant • Can be used for on- and off-road applications • High-tech, drop-in replacements for standard 90 mm halogen or HID headlamps • Utilizes latest high-performance LED technology in conjunction with reflectors and lens optics www.oemoffhighway.com/21295607

Don’t forget to... SEARCH for more product

information online using the unique URL under each product!

OEM Off-Highway | JUNE/JULY 2021

For stocking information call 800-328-2724 or visit www.waytekwire.com

Electrical & Electronics Inertial Measurement Unit

THIS IS EFFICIENCY PHD Displays

Boost Productivity Reduce System Costs Speed Development

Robust and rugged, Parker PHD Displays are built to manage the rigorous conditions facing today’s mobile and off-road equipment. These compact, easy-to-program displays feature full-color, touch-capable screens plus G built in I/O and CANbus. Graphical program tools allow software simulation without hardware, speeding development time.

parker.com/phd

ACEINNA Inc. announces the availability of the OpenIMU335RI, a rugged inertial measurement unit (IMU) with CAN and RS232 interfaces. • Provides 3D acceleration, 3D rate and optional 3D magnetic field for machine guidance and control applications in construction, agriculture, and autonomous equipment • Delivers increased performance in key acceleration and gyro specifications • Provides 1.3 degrees per hour bias instability (BI) and 0.1 degrees per root hour angle random walk, making it ideal for 3DMG (3D Machine Guidance), 3DMC (3D Machine Control) and other applications requiring high performance inertial measurements • Triple redundant consisting of three independent 3-axis accelerometers and 3-axis gyros • Redundancy provides increased performance in key acceleration and rate sensor characteristics www.oemoffhighway.com/21485300

Starter with Intelligent Relay Technology Prestolite has added iRelay (intelligent relay) technology to its Leece-Neville PowerPro Extreme 12 starters which provides programmable protection for a higher level of dependability and performance. • Fully customizable to OEM requirements • Provides added protection against early life failures caused by a wide range of cranking issues, pinion and ring gear tooth abutments and more • Increases reliability and performance on the job site, particularly in extreme operating conditions like construction and mining • Enables flexibility to adjust specifications to meet OEM requirements for both single and dual starter applications • Standard SW030 starter control relay with added electronic module provides programmable “intelligent” protection using small microprocessors • Provides protection from starter engagement into a running engine, under-speed cranking and more • For dual or triple starter applications found commonly on generators, mining equipment and more • Includes functionality to prevent single starter operation and helps to monitor starter synchronized operation • Prevents the engine ring gear from pinion milling in dual or triple applications www.oemoffhighway.com/21439874

OEM Off-Highway | JUNE/JULY 2021

Telematics Demonstration Kit HED, Inc. announces the launch of the CANect Telematics Demonstration Kit which can be used as a stand-alone benchtop demo or as a prototype that can be connected and tested directly on OEM vehicles. • Offered complete with all hardware connections and antenna, software, 6 months of services (back-end office and cell), and a step-by-step guide to train users how CANect Telematics can differentiate the OEM offering • Allows users to experience entire CANect Telematics product portfolio from a desk with a pre-installed vehicle simulation demo • Can quickly be adapted for onvehicle prototyping • No additional software or hardware is required • End-to-end solution enabling complete flexibility in the design of customer’s own telematics solution • Flexibility allows OEMs to define the on-vehicle and cloud experience www.oemoffhighway.com/21452342

Controller with CANopen Safety Protocol B&R is simplifying the implementation of safety functions on mobile machinery by equipping its X90 safety controllers with the CANopen Safety protocol. • Provides secure data transfer in accordance with SIL 2, fulfilling a significant requirement for machine safety certification • Available via a simple software update and requires no new control hardware • CANopen Safety devices such as joysticks can be connected directly to existing B&R X90 controllers • Devices connected via CANopen Safety are configured in B&R’s Automation Studio engineering environment • Ready-made software components eliminate need for traditional programming work to be done www.oemoffhighway.com/21452350

LCD BATTERY INDICATOR PT33 SERIES

ENM’s PT33A1 series compact meter with various functions and alert systems is ideal for customers to get the most relevant information from their battery system. The unit has a built in hour meter and service timer, a battery level monitor, and a voltage monitor all designed to gather relevant information about your battery in an intuitive manner. MADE IN THE USA

E-MAIL:

customerservice@enmco.com TOLL FREE: 888-372-0465

www. enmco.com

SENSORS FOR MOBILE MACHINES

 Stroke measurement in hydraulic cylinders – no piston-rod rifle boring required!  Robust rotary encoders for safe angle and speed measurement! Up to PLd!  Draw Wire-actuated rotary encoders for position measurement utilizing proven technology!  Inclinometers for non-contact measurement of vehicle orientation!

SIKO Products Inc., www.siko-global.com

OEM Off-Highway | JUNE/JULY 2021

O P E R AT O R E N V I R O N M E N T

Operator Environment Sponsored by APEM

NEW MULTIFUNCTION HANDLE DESIGNED FOR RIGHT HANDED OPERATION The XDRT handle is an ergonomic grip offering a wide combination of pushbutton and Hall effect thumbwheel combinations. Designed exclusively for APEM’s XD series joystick, the RT grip provides IP67 above panel sealing and purposely designed for vehicle applications requiring dedicated right hand operation. Featuring both front and rear facing configuration plates, the handle allows users to easily reach all forward facing functions with an easy sweep of the thumb. Considering the maximum possible configuration, the new RT handle can provide up to four axes of proportional control and 10 momentary switching functions. The XD RT includes redundant Hall effect sensors to provide more than 10 million operations, and measures just 60mm below panel yet withstands horizontal loads up to 400lbf. The XD series may be specified with CAN bus J1939 or CANopen outputs and is considered Sil2 compatible. The result is a compact yet robust joystick ideally suited for off-highway vehicles and machinery. • Configured with APEM’s IX, HR and NV series • Modular faceplates, customized as needed • Sil2 compliant • IP67 above panel sealing • CAN bus protocols

K www.apem.com D Twitter @apem_hmi

OEM Off-Highway | JUNE/JULY 2021

LOOKING FOR MORE? FIND IT ONLINE! Over 800 more operator environment products at oemoffhighway.com/operator-cab. Single Axis Joystick  Sure Grip Controls Inc., a subsidiary of Baily International LLC, announces the launch of the JSA single axis joystick which is specifically designed for Aerial Work Platform (AWP) equipment. • Patent-pending, durable design • Compatible with most other single axis joysticks to ensure compatibility across scissor and vertical lift equipment manufacturers • Ergonomic design that provides outstanding operator “feel” and ease of control • Contactless Hall sensor technology helps to ensure reliable control over the equipment’s lifetime • For use in harsh environments • IP69K rating for protection from dirt, dust and liquid • Meets electromagnetic compatibility (EMC) standards with an immunity rating of 100V/m for protection against radio frequency (RF) exposure • Meets reliability testing standards of five million cycles or 20 million operations • Provides precise control performance in almost any environment • Features multiple mounting options and minimum below the panel depth

Electric A/C Compressor The Red Dot R-9925 DC Electric A/C Compressor Assembly is a robust and flexible component. • Provides maximum cooling when it’s needed and saves energy when it’s not • Variable displacement compressor • Automatically cycles back as the temperature in the cabin cools, reducing its electric load • Heavy cast aluminum structure keeps weight down while providing durability for use in extreme environments • Heavy-duty brushless motor runs with ease at a fixed speed, for maintenance-free operation through years of rough use • Internal controller monitors low and high pressure to protect the compressor, and includes the ability to operate through CAN and LIN communication www.oemoffhighway.com/21485603

www.oemoffhi-ghway.com/21295400

Electrum announces the release of its SWX 4-way miniature joystick. • Provides tactile feedback in four directions • Four-way guided direction feel enhances user experience and provides precise control • Suitable for in-cab control panels and grips • Can easily be fitted in handles and armrest assemblies • Fastening by panel ring (outside) or nut (inside) • Includes Molex picoblade connector • Offers 1 million operations logic level switching • Available in 1.5 or 2.5N actuation force • Height from panel 9 mm (0.35 in.) and 18.5 mm (0.73 in.) behind panel depth • Designed for use in various vehicles and mobile machinery • Can be used from 0.02-35V DC power supply • Operating ambient temperature -40-70 C (-40-158 F) www.oemoffhighway.com/21200544

2021

4-Way Miniature Tactile Joystick

Disinfecting Light for HVAC Systems Grote Industries has developed a safe and effective UV-C disinfecting light for HVAC systems on public transportation. • Helps public transit and bus companies disinfect circulated air to keep people safe • Installs quickly and easily into HVAC system’s evaporator compartment, safely functioning during normal bus operations to effectively destroy microorganisms as they pass through evaporator • Utilizes latest generation of highly efficient and reliable LEDs • Carefully calibrated to deliver powerful, disinfecting UV-C light at exactly the right wavelength • Resistant to vibration and moisture present in bus’ HVAC system • Delivers 99.987% bacterial reduction and 99.98% viral reduction after just 30 seconds of exposure www.oemoffhighway.com/21271038

OEM Off-Highway | JUNE/JULY 2021

O P E R AT O R E N V I R O N M E N T

Operator Environment Read Online



SEARCH: 21244756 Video: New Webasto Air Cleaners Remove Airborne Pathogens from Vehicle Enclosures Use of medical-grade HEPA filters makes it possible to capture the majority of airborne particles equal to or greater than 0.3 microns.

SEARCH: 21139250

Driver Seats The Grammer MSG95EL/742 and MSG97EL/741 driver seats offer maximum seating comfort in construction machinery. • Upgraded with the new S700 seat top featuring pneumatic side contour control in the backrest cushion, allowing the seat to be adjusted to the driver’s requirements and offering improved side support • Active seat climate control system offers increase up to 40% in performance compared to the previous system • Two-stage seat heating keeps drivers warm • Can be combined with multifunction armrest to create an operator system with which the driver can control relevant functions in the vehicle www.oemoffhighway.com/21121769

Comfort and Ease of Use are Key Factors for Compact Equipment Cab Designs

Display and On-Board Computer

As equipment becomes more complex, multifunctional control and more simplified cab designs are improving comfort and machine operation.

SEARCH: 21208418 Fritzmeier CABS and ZIEGLER Develop High-Tech Cab for Airport Fire Trucks The Z-Cab AiR, with its 1.8 m internal height and room for seven people, is Fritzmeier’s biggest cab project to date.

SEARCH: 21174118 MAHLE Introduces Smart Air Conditioning System Integration of fine-particulate sensors directly into the air conditioning system helps to improve air quality in operator cabs.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

OEM Off-Highway | JUNE/JULY 2021

Joystick Handles J.R. Merritt Controls expands its line of heavy-duty joystick handles with the introduction of the G56 and G58 multi-function handles. • Engineered around performance and comfort, while focusing on modular designs to simplify and streamline the configuring process • Each handle features own unique shapes • G56 has ergonomic design that leans forward and inward towards the operator, and is available in left- and right-hand models • G58 has a comfortable, straight design that can be used for left- or right-hand operation • High degree of flexibility with selection of individually configurable device plates that can be populated with push buttons, rocker switches, thumbwheels, and mini joysticks www.oemoffhighway.com/21172613

Crosscontrol introduces its next generation product platform for displays and on-board computers, the 7 in. (17.8 cm) display computer CCpilot V700. • iMX8 core gives the display roughly three times the graphics processing performance compared to displays based on the common and older iMX6 core • Supports advanced graphics frameworks that make it possible to deliver dynamic and intuitive instrumentation and guidance functionality • New software frameworks enable advanced operator assistance functionality such as displaying multiple video streams, object recognition and augmented reality • Optically bonded display features anti-glare coating and over 800 cd/m2 to provide true sunlight readability • Touch calibration allows display to be used in any conditions www.oemoffhighway.com/21174395

PANEL SWITCHES

CONSTRUCTION MACHINERY

APEM’S SEALED FNR ROCKER The FNR series is a sealed, miniature rocker switch ergonomically designed for effortless forward-reverse control in off-road vehicle applications and all-in-one joystick control. Fully sealed to IP69K, SIL2 capable and with a high B10d value, the FNR is perfectly suited for the harshest of environments and developed to maximize user comfort without compromising on efficiency. For more information, visit the APEM website at www.apem.com

an IDEC company

O P E R AT O R E N V I R O N M E N T

Operator Environment Touchscreen Display

The Sy-Klone RadialSHIELD HEPA (ISO 35 H, H13) filter provides OEMs and machine owners a new filter option for protecting worker air quality and supporting safety initiatives to reduce occupational exposure to dust, debris, and harmful respirable particulates. • Arrests microscopic dust • Provides additional layer of air quality protection against nanoparticles and viruses • Tested to be 99.95% efficient at stopping COVID-19 and influenza-sized particles • Features increased filter efficiency and ability to arrest smaller particles compared to traditional HEPA filters • Effective on common worksite contaminants like asbestos, silica and coal dust, as well as smaller particles like toxic diesel soot (diesel particulate matter) • Lower restriction to airflows than traditional HEPA filters which provides operational benefits • Designed to be more durable, as well as vibration- and dropresistant • Improved durability protects filter media from harsh environments

TTControl announces the global product launch of Vision 3. This latest display generation is designed to be in the center of complex vehicle system architectures due to its extensive set of interfaces. • Combines 12 in. (30.5 cm) touchscreen, high level of robustness, slim design, and high CPU performance with short boot-time • Intuitively presents comprehensive data from multiple vehicle sources such as sensors, actuators and hydraulic subsystems • Displays information from vehicle’s surroundings received by camera, radar or lidar technology • Can be integrated into existing vehicle architecture • Allows high versatility for state-of-the-art machine functions and paves the way for future innovative applications • Easy-to-use graphical applications and video streams can be visualized on display to guide and train operators to improve worksite safety and machine productivity • Enables up to four simultaneous camera streams to aid with visibility improvements

www.oemoffhighway.com/21485411

www.oemoffhighway.com/21136422

HEPA Filter 7-in. Touchscreen Display Enovation Controls announces the release of the PowerView 700, a 7-in. (17.8 cm) edge-to-edge glass display in the Murphy PowerView series of high-performance displays. • Includes IP69K-rated enclosure and glove-friendly capacitive touchscreen • Optically-bonded cover glass offers superior sunlight visibility • Features button-less modern design • Compact and durable for use in in-cab or exterior applications • Able to host four separate video inputs and view two live feeds simultaneously • Offers simple, ergonomic touch control • Provides rich engine and application visuals • Powered by a 1.5GHz high-speed processor • Can seamlessly run critical control applications, stunning graphics, smooth transitions and flicker-free video • Graphics are vivid with 24-bit color 800 x 480 LCD www.oemoffhighway.com/21199051

CANbus Keypad/Rotary Controller Joystick Module EAO has enhanced its Series 09 portfolio of ruggedized RGB halo illuminated CANbus keypads and the complementary rotary cursor controller joystick module to include easy to integrate devices. • Enables designers to specify HMI features their application needs, minimizing hardware costs and optimizing their software investment • Includes six-way keypad modules compliant with CAN J1939 and CANOpen protocols • Features front IP67 sealing and interchangeable legends • Offers choice of RGB or single color halo illumination www.oemoffhighway.com/21378349

OEM Off-Highway | JUNE/JULY 2021

JOYSTICKS

CONSTRUCTION MACHINERY

APEM’S NEW XDRT & HR360 The XDRT is an ergonomic grip designed exclusively for right handed vehicle operation, offering a wide selection of pushbutton and thumbwheels specifically placed within fingertip reach. The new HR360 features Hall effect technology and continuous rotation (24 detents per 360 degrees) to replicate the functionality of the scroll wheel often found on a computer mouse or handheld pointing device. For more information, visit us at www.apem.com

an IDEC company

O P E R AT O R E N V I R O N M E N T

Operator Environment Read Online

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SEARCH: 21244541 New Cab Filtration Technology Looks to Improve Health of Machine Operators Advancements in filter designs as well as the integration of more sensors and controls are creating safer operator cab environments.

SEARCH: 21203778 Podcast: Volta Trucks Reimagines Operator Cab for Electric Trucks The completely redesigned operator cab of the Volta Zero electric truck puts a focus on driver comfort and safety.

SEARCH: 21136297 How to Implement the Right Cab for Electric Work Trucks Several factors should be taken into consideration when implementing electric-capable cabs for work trucks which will be utilized in the construction industry.

SEARCH: 21201431 Video: elobau Adaptive Multifunctional Armrest to Improve Operator Comfort and Productivity The multifunctional armrest prototype enables the operator interface controls to change and adapt to fit the needs of various operating scenarios.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

CAN Keypads The Marlin Technologies M-Flex CAN keypads are designed for severe duty, outdoor mobile applications. • CAN protocol J1939, CANOpen, and NMEA 2000 • Tactile feel buttons provide user with actuation feedback • Designed to withstand harsh temperatures, shock and vibration, and moisture and electrical transients • For 12 and 24V applications • Wide operating temperature of -40-85 C (-40-185 F) • Composed of UV-resistant matte black silicone rubber • Deutsch DT style connector • Icons can be customized for customer’s application • Includes three amber LED indicator lights per button (alternate colors available) • Dimmable white LED backlight • Features IP67 protection rating and is RoHS compliant • Low power sleep mode for applications requiring direct-to-battery connection; wake on press of push button, CAN message or cycling power www.oemoffhighway.com/21159989

Pushbutton with Full Illumination and Legend Options OTTO now offers a fully illuminated button selection with optional legends for its LP5-V alternate action, lighted, vandal-resistant pushbutton switch series. • Offers durable and rugged design • Ring-lit or full illumination with optional legends • Choice of 73 standard legends, or customers can create their own logo, lettering or legend • Provides attractive, lighted position indication for applications in harsh environments • Features both aluminum and stainless steel cases watertight up to IP68S and UL1500 ignition protected. • Offers positive tactile feedback • Variety of LED colors available in both flat and domed actuator bezel shapes • Momentary action is available www.oemoffhighway.com/21202213

High-Efficiency Air Cleaners Webasto North America announces the introduction of its HFT 300 and HFT 600 high-efficiency air cleaners. • Uses medical-grade HEPA-14 filtration media • Can be installed almost anywhere inside vehicles and in other confined spaces where people may be sharing interior air • Features rapid air exchange rates that can meet or exceed WHO, CDC and ECDC guidelines for ambulances • HFT 300 delivers up to 5 cu. m (176.6 cu. ft.) of purified air per minute or 300 cu. m (10,594.4 cu. ft.) per hour • HFT 600 can process and clean up to 10 cu. m of air per minute or 600 cu. m per hour • Removes 99.995% of airborne particles equal to or greater than 0.3 microns www.oemoffhighway.com/21194320

OEM Off-Highway | JUNE/JULY 2021

Exceptional Comfort, Undeniable Quality

Coming soon! Introducing Red Dot’s R-6521 Slim Unit Offering the slimmest and most versatile heavy-duty mobile HVAC system* on the market, with backwall and headliner mounting capabilities for ultimate versatility and comfort. When it comes to mobile HVAC systems, Red Dot is known to deliver the highest quality products—and the R-6521 is no different. We’ll stop at nothing to provide you with premium-quality heating and cooling solutions. Visit www.reddotcorp.com for more info. *Red Dot’s 71R5827 control panel must be remotely mounted for pairing with the R-6521.

O P E R AT O R E N V I R O N M E N T

Operator Environment Radio Two-Button Remote Control Columbus McKinnon Corporation announces the expansion of its Flex radio remote control portfolio with the Flex Duo two-button handheld radio remote control system. • Built specifically for single-motion applications, such as hoists, boat lifts, trailers, pumps, and more • Designed for dual-direction motion such as up/down, forward/backward, or in/out • Increases safety by giving operators freedom of movement • Ergonomic design reduces fatigue on operators’ hands and allows for continued accurate control of equipment • Two-button design to be lightweight and comfortably contoured to fit in the palm of an operator’s hand www.oemoffhighway.com/21404001

COME SEE US! Booth 5014

ELED Digital Ethernet Monitor Stoneridge-Orlaco launches a 7-in. (17.8 cm) ELED digital Ethernet monitor which is compatible with the company’s digital Ethernet cameras and radar. • Offers a high resolution that delivers razor-sharp images, providing operators with an optimum view of their working environment • Compact design aids use for vision solutions on construction machinery, cranes, trucks, buses, and forklifts • Can be used in conjunction with an EMOS camera such as Digital RearView, Digital FrontView and Digital SideView • Offered in four versions • Available with Fast Ethernet and Automotive Ethernet BroadR-Reach • Built-in QuadView system allows up to four different cameras to be displayed at the same time • Made from high-impact automotive thermoplastic www.oemoffhighway.com/21427619

FOR WORK THAT NEVER QUITS Enovation Controls provides solutions that don’t quit either. With rugged and reliable displays of all sizes, there’s a touchscreen or tactile-button model perfect for your application. LEARN MORE: enovationcontrols.com

OEM Off-Highway | JUNE/JULY 2021

Rugged. Modular. Reliable. New Series 09 Rugged CAN Keypads. Features easily interchangeable symbols for flexible integration into CAN based control systems. Designed for E1 applications with functional safety and CAN bus integration.

. Individual 4-segment and RGB halo ring illumination . Designed for functional safety: ISO 26262 & ISO 13849 . Intelligent HMIs in various CAN bus protocols . Robust design sealed up to IP67 protection . Interchangeable ISO 7000 or customized symbols

EAO Corporation | Tel. 203 951 4600 | e-mail: sales.eus@eao.com | www.eao.com/09

O P E R AT O R E N V I R O N M E N T

Operator Environment Handle for XD Series Joystick APEM, Inc. launches its RT handle, an ergonomic grip offering a wide combination of pushbutton and Hall effect thumbwheel combinations. • Designed exclusively for APEM’s XD series joystick • Provides IP67 above panel sealing • Ergonomically designed for optimal right-hand operation • Features front and rear facing configuration plates • Allows users to easily reach all forward facing functions with an easy sweep of the thumb • Rear mounting functions can be actuated by user’s index trigger without strain • Front facing plate may be specified with up to two HR series thumbwheels and six IX series pushbuttons • Rear facing plate may be configured with up to one momentary pushbutton in addition to APEM’s FNR series www.oemoffhighway.com/21366622

Electronic Code Switch Operator Identification Keypad Curtis Instruments offers the ECS (electronic code switch) Module, a flexible, easy-to-implement operator identification keypad. • Ensures only authorized users have access to the machine guaranteeing safe control and secure operation with a personal pin code, compatible RFID tags or a combination of the two • Flexible to implement and can easily be integrated into machines with or without a CANbus • Incorporates a buzzer and two easy-to-read status LEDs providing the operator audio and visual feedback regarding identification acceptance and diagnostics • Integrates easily into any system • For CAN-based systems, includes CANopen implementation with optionally connected CAN termination resistor www.oemoffhighway.com/21452366

READY FOR THE EXTREME

COME SEE US! BOOTH A1504

The new MCx controller family is built for the toughest applications and environments with rugged features and flexible I/O options. Creating intelligent and full-featured control applications is easier than ever with the MCx.

e n o v a t i o n c o n t ro l s . c o m

OEM Off-Highway | JUNE/JULY 2021

Advanced

Solutions Partner

NEW - Thermo Top Pro 150

CV Standard Battery System

Electrification and Thermal Management     

Modular battery systems up to 800 V High voltage coolant heaters up to 10 kW Thermal management for batteries and cabin High-efficiency particulate air filtration for operators Heaters for the engine, cabin, hydraulics and fuel

webasto-products.com

HEPA Air Filtration System

Booth #25621

E N G I N E E R I N G & M A N U FAC T U R I N G

Engineering & Manufacturing Sponsored by Napoleon Engineering Services

Comprehensive bearing testing for various industry applications NAPOLEON ENGINEERING SERVICES offers a variety of testing programs designed to recreate the application and environment in which the bearing will function. Housing more than 100 unique testing platforms, NES is your source for comprehensive bearing testing. NES’s ability to design a test rig and program it to fit a large number of applications makes bearing testing an ideal fit for many industries. DYNAMIC TESTING is performed to confirm the effectiveness of materials, product design, and manufacturing process, NES’s program is run at accelerated conditions to meet a client’s time and budgetary constraints. By maintaining a fatigue failure mode consistent with that found in the application, NES is able to increase a client’s knowledge about the design and manufacturing capability of the product, resulting in reduced risk of utilizing a new or alternate product. Dynamic testing provides clients with detailed reports that supply the information needed to make informed decisions. EVALUATION AND TESTING is an important aspect of ensuring a bearing performs to expectations. It is because of this importance that NES has developed specialty capabilities in many of our standard inspection programs which are vital to the quality of our inspection service offerings.

• X-Ray Diffraction

• Microscopic capability

• Magnetic Particle Inspection

• Sophisticated dimensional inspection equipment

• Surface Temper Inspection FAILURE ANALYSIS offers clients insight into why a bearing failed in an application. Through an extensive failure analysis inspection NES can determine if the problem is system related or specific to the bearing.

• Accurately determine the condition of the product and its wear characteristics • Provide detailed reports and wholeproject tracking • Analysis is beneficial to alleviate failure re-occurrence

E facebook.com/nesbearings/ Typical material evaluations include: • Material Chemistry • Microstructure • Hardness • SEM/EDS Analysis

OEM Off-Highway | JUNE/JULY 2021

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Configuration Software Sun Hydraulics announces the release of the CANpoint XMD Configuration Software, available as a free download from its website. • Expands the capabilities of XMD mobile drivers, allowing them to be configured quickly and easily over CANbus using a computer • Enables users to easily implement open-loop, closed-loop (PID) and hydraulic fan drive control using preprogrammed modes • Provides clear, simple software interface that allows for point-and-click output shaping with excellent resolution and predictable results • Requires no programming to go from connecting to configuring to completing the application setup • All users need is Sun’s XMD CAN-to-USB hardware interface cable to connect the driver to a computer • Includes live graphing with data logging , live CAN data traffic view, and multiple input types (voltage, current, PWM, frequency, resistive, digital) www.oemoffhighway.com/21138026

High-Speed Torque Transducer

Low-Noise Signal Conditioner

Measurement technology expert HBM has launched the T40CB torque transducer. • Features central bore hole that suits testing parts in confined spaces • Two variants available, one which measures 49 mm (1.9 in.) in length with central bore hole diameter measuring 37.5 mm (1.5 in.) • Second available version measures 54 mm (2.1 in.) in length with 46.5 mm (1.8 in.) diameter central bore hole • Operates at speeds up to 30,000 rpm • Nominal torque of 500 Nm (368.8 lb.-ft.) • Provides flexible and user-friendly design for carrying out application tests on parts, such as coaxial transmissions or gearboxes • Operates on HBM’s T40 electronics which boast accuracy class of 0.05 and excellent linearity, ensuring accurate and reliable results

Temposonics, an Amphenol Comp., has released the Endevco Model 4418 low-noise signal conditioner providing test engineers with a new battery-operated solution for lab and field testing. • Works with piezoresistive bridge sensors and differential voltage sensors, including Endevco’s line of piezoresistive accelerometers, piezoresistive pressure sensors, variable capacitance accelerometers and angular rate sensors • Provides excitation supply to the sensor and includes switchable gain, optional filter and zero output tuning • Small, lightweight single channel device to ease portability and functionality • Compact size and full-day battery life of internal lithium battery suits use in low channel count R&D applications where AC power is not available • Switchable gain x1, x10, x100

www.oemoffhighway.com/21205238

Test Solution HUBER+SUHNER announces its MXPM90 test solution for frequencies up to 90 GHz. • Allows manufacturers to test their components with even greater accuracy • Aids with testing of PAM4/400G ethernet, 5G mobile communication systems and automotive radar sensors • Offers extended bandwidth from DC up to 90 GHz • Provides extremely accurate results through high-speed digital, bench-top and system testing, as well as internal wiring in automated test systems • Best-in-class integrity for data analysis up to 112 Gbps/90 GHz and beyond, making it a highly efficient solution for precise, repetitive measurements • Tight phase matching of single assemblies and broadband return and insertion loss characteristics across the entire bandwidth www.oemoffhighway.com/21204813

www.oemoffhighway.com/21123630

OEM Off-Highway | JUNE/JULY 2021

E N G I N E E R I N G & M A N U FAC T U R I N G

Engineering & Manufacturing Read Online

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SEARCH: 21206027 Hybrid and Electrical Vehicle Powertrain Testing is Key to Reaping Efficiency Benefits Conducting driveline and component testing which is specially adapted to the particular nature of hybrid and electric vehicles ensures optimal performance.

Vehicle Radar Test System NI announces the release of its 4 GHz Vehicle Radar Test System (VRTS). • Capable of simulating two objects per angle with highly repeatable radar cross section (RCS) • RCS makes simulated obstacles appropriate for both validation and production test • Flexibility and scalability helps users create more precise test scenarios and achieve lower test setup times • Cost- and space-optimized for large production deployments www.oemoffhighway.com/21097581

SEARCH: 21389931 The Evolving Landscape of EV Manufacturing

Development Kit for GNSS/INS Module

Pailton Engineering evaluates the implementation of microfactories versus gigafactories for electric vehicle manufacturing.

The ACEINNA OpenRTK330LI EVK is a complete evaluation and development kit for the OpenRTK330LI GNSS/INS module. • Accelerates development and reduces time to market of custom navigation and guidance systems fusing inertial measurements and multi-band RTK/GNSS positioning • OpenIMU330LI Module is a compact, low cost, state-of-theart, high-performance RTK/GNSS receiver with built-in triple redundant inertial sensors • Provides essential hardware, firmware and development environment for engineers working on autonomous applications

SEARCH: 21307334 Video: CM Labs Human-in-theLoop Simulations Aid Design of Operator Controls OEMs can use this simulation technology to test operator interface designs and get immediate feedback to make any necessary improvements.

SEARCH: 21172020 Equipment Manufacturers Prepare for Augmented and Virtual Reality Initiatives Augmented and virtual reality technologies can bring benefits to all aspects of a business from engineering to manufacturing to end-user applications.

Find all of these and more at

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OEM Off-Highway | JUNE/JULY 2021

www.oemoffhighway.com/21207329

Vehicle Emissions Test Automation Software HORIBA announces the availability of STARS VETS, its vehicle emissions test automation software for Windows 10 64-bit Operating System. • Part of HORIBA’s STARS Automation platform which enables increased test cell efficiency and usability • Ensures vehicle emissions tests run smoothly and efficiently with preloaded cycles configuration data and results calculations for a wide range of regulatory standards • Includes complete application package to address testing for full electric and hybrid electric vehicles • Provides all necessary features to assess emissions, fuel consumption, electric energy consumption and range • Upgraded and enhanced user interface makes it easier for test engineers to run tests efficiently and effectively • Support for real driving emissions testing, enabling whole-vehicle RDE tests to be replicated accurately www.oemoffhighway.com/21271385

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E N G I N E E R I N G & M A N U FAC T U R I N G

Engineering & Manufacturing Read Online

eCrimp App

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SEARCH: 21366729 Volvo and SSAB Collaborating on Vehicles Made from FossilFree Steel Volvo will begin creating concept vehicles and components with steel made by SSAB using hydrogen.

SEARCH: 21415301 Embracing a New Alternative to Wind Tunnel Testing Use of a dual test bench instead of wind tunnel testing can offer several benefits including lower costs and increased flexibility.

SEARCH: 21403776 Podcast: Siemens System Simulation Technology Allows Accurate Assessment of OffHighway Equipment Designs Simcenter Amesim provides quick simulation capabilities to evaluate interactions between components and their impact on overall machine designs.

SEARCH: 21259658 GridRaster Achieves Millimeter Accuracy in Mixed Reality Overlays Using 3D AI Fusing the real and virtual worlds with the 3D AI can aid with training and work instructions, error detection, as well as 3D design and engineering.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Vibration Measurement System CAS DataLoggers offers the Delphin Technology Expert Vibro Data Acquisition and Control System as an all-in-one vibration data acquisition and control solution. • Enables users to see how their products react to vibrations or operate a shaker test without needing multiple devices with their own software • Provides high level of accuracy by capturing vibration frequencies, phase changes and amplitudes before analysis is performed • Records time domain data and also calculates Fast Fourier Transform (FFT) spectral analysis for frequency domain results • Can control shaker test stand through analog or digital outputs www.oemoffhighway.com/21135532

www.oemoffhighway.com/21139496

3D Visualization Platform The Vertex 3D Visualization Platform from Vertex Software is a cloud-native digital twin platform that makes it easy to build and deploy low-code Industry 4.0 applications. • Enables 3D-powered digital twins and interactive visualization of 3D models at scale • Remote 3D rendering is based upon the subdivision of 3D models, spatial indexing of geometric primitives, and a scalable fan-out/fan-in architectural computing pattern • Runs on CPUs, making it a more cost-effective approach for remote 3D rendering • Renders 100% of the 3D data in the cloud, securely delivering fully interactive digital twin experiences to any device, anywhere instantly • Provides a solution for the lack of specialized hardware and tools for distributed teams and customers outside of engineering • Can be used for various use cases such as factory assembly instructions and defect reporting, and engineering design reviews and supply chain collaboration www.oemoffhighway.com/21452200

OEM Off-Highway | JUNE/JULY 2021

Gates recently added the eCrimp app to its offering which builds on a previous North America-focused version. • Adds global capability, automatic updates and new functionality to assist fluid power customers across a wide variety of industries, applications and geographic regions • Provides access to a dynamic and unified Safe Hydraulics knowledge base, the same set of information embedded into the GC20 with Gates Cortex Intelligence crimper • Global capabilities allow users to select region to see local products • Quick access to most used assemblies • Content is available regardless of connectivity • Copy and email specs for easy sharing and communication

Complete Custom & HighPerformance Exhaust System Components Grand Bending, a division of Morris Coupling, fabricates short and long radius bends for custom and high-performance exhaust systems for off-highway, asphalt paving, rail-mounted and airport service equipment, as well as on-highway buses and work trucks. An extensive product offering is available in aluminized carbon steel and stainless steel thin-wall tubing. Capabilities include compound bends, welded fabrications, expansion, swaging and beading. ISO9001: 2008 Certified.

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Grand Bending is the proven choice for custom and high-performance L_OH\Z[ Z`Z[LTZ MVY VɈ OPNO^H` asphalt paving, rail-mounted, and airport service equipment. Available in aluminized carbon steel HUK Z[HPUSLZZ Z[LLS [OPU ^HSS [\IPUN

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ENGINEERING & MANUFACTURING

Engineering & Manufacturing Automatic Lubrication Injector The SKF Lincoln SL-6 injector has been designed for ease of use and maintenance and eliminates need for manual lubrication. • Provides outstanding leak protection and service life, even with harsh EP (extreme pressure) greases • For use in various harsh environment applications, including in dump trucks, excavators, and other mining and construction equipment • Quick maintenance features include highly visible red indicator pin, an adjusting screw requiring only basic tools, and hex-shaped body which maximizes working space, making it easy to handle and work with • Vent speed is faster than that of competitors to provide optimal lubrication • Daisy-chain effect aids lubrication: as soon as each injector finishes venting, it helps the next one to complete its cycle by consuming grease from the main line • Improved sealing reduces risk of lubricant bypass • Closed structure channels bypass lubricant to the bearing in the unlikely event of a failure and repair is then possible by simply replacing two components www.oemoffhighway.com/21197896

Powder and E-Coat-Compatible Seam Sealant Designed to prohibit liquids, solids and gases from entering through gaps and voids in metal seams, Henkel’s Loctite EA 3501 HT is a one-part, heat-cure epoxy seam sealant that offers excellent adhesion to primed or bare, oily metals. • Maintains its flexibility, adhesion and color after exposure to paint bake processes up to 225 C (437 F) • Well suited for use on a range of outdoor power and heavy equipment vehicles including agricultural, construction, utility, and work trucks and trailers • Compatible with many metal pre-treatment processes, as well as e-coat primer/ paint and powder top-coat processes • Can be easily pump-applied without preheating and smoothed in place with ease • Provides tough, flexible bond on metal seams between welded or bonded joints, butt joints, and other visible seams to prevent rust and corrosion www.oemoffhighway.com/21196157

Smart Charging Station Emulator dSPACE’s Smart Charging Station Emulator enables manufacturers of electric vehicles and suppliers of battery systems to test their design with different technical charging standards and protocols. • Simulates a large number of faults and develops them quickly and efficiently in line with requirements of international markets • Supports international standards such as ISO 15118 and DIN SPEC 70121, GB/T 27930, GB/T 18487, and CHAdeMO • Based on dSPACE’s Smart Charging Solution which is used for testing onboard chargers, charging stations, and communication modules • Includes a SCALEXIO real-time simulator, a dynamic and expandable model that runs on the simulator • Vehicle-to-grid (V2G) scenarios can be simulated • All components are contained in a robust rack with wheels to make the system flexible and mobile • Can be used in the laboratory and for tests on prototype vehicles in workshops • Offers almost unlimited options for manipulating electrical parameters and communication www.oemoffhighway.com/21427229

OEM Off-Highway | JUNE/JULY 2021

AD INDEX

Software Siemens Digital Industries Software announces the availability of the latest release of Simcenter 3D software, part of the Simcenter portfolio of simulation and test solutions. • Features new enhancements to AI (Artificial Intelligence) driven user experience, new simulation types as well as refinements in accuracy and enhanced performance speed • Includes full representative volume element (RVE) separation and 2D and 3D automatic insertion of cracks or cohesive zones in materials • Macro and microstructural models now allow for full mesh separation for a crack to propagate completely through a material • Auralization post-processing tool allows users to listen to simulated pressure results to evaluate sound quality • Acoustics engineers can hear the noise produced from various vibrating components or products www.oemoffhighway.com/21283817

4-Channel Data Acquisition System CAS DataLoggers, in partnership with Delphin Technology, introduces an additional model of the Expert Transient data acquisition system, the four-channel ET-4. • Designed for data acquisition and fault diagnostics • Suited for smaller applications that only require a few analog input channels • Able to synchronously acquire multiple analog channels at sample rates up to 50 kHz • Can operate as standalone device recording to internal memory to capture both transient and periodical data • Enables precise identification of sequence of events in a malfunction www.oemoffhighway.com/21159719

Software for Machine Control Development Enovation Controls has unveiled ACE, its latest software platform for configuring machine controllers and accompanying displays. • Helps users create full-featured machine control and display applications efficiently • Uses drag-and-drop blocks to visually compose a system from built-in function, device, and logic blocks • Easy-to-learn and quick to use • Enables users to rapidly build system solutions of all kinds without sacrificing control horsepower • Built-in library of CAN J1939 engine parameters www.oemoffhighway.com/21120582

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Ace Pump Company...........................................44, 45 APEM, Inc..................................................... 62, 65, 67 Axiomatic Technologies Corp.............................56, 58 B&R Industrial Automation Corp..........................2, 48 Briggs & Stratton Corporation............................ 20-21 Carling Technologies................................................51 Carlisle Interconnect Technologies...........................53 Carlisle TyrFil............................................................30 Crary Industries........................................................19 Doering................................................................... 46 EAO..........................................................................71 Eberspacher Climate Control Systems..................9, 84 ENM Company..........................................................61 Enovation Controls.............................................70, 72 FPT Industrial......................................................12-13 Hatz Diesel Of North America, Inc..............................5 HAWE North America, Inc.........................................36 HYDAC................................................................ 38-39 Isuzu Motors America...............................................25 JCB Power Systems, Ltd............................................29 Kraft Fluid Systems..................................................47 Madison Company.............................................54, 55 Marvel Industrial Coatings.......................................77 Master Bond Inc.......................................................80 MINExpo..................................................................83 Morris Coupling-Grand Bending..............................79 MP Filtri USA, Inc......................................................41 NAF AG.....................................................................31 Napoleon Engineering Services - NES................. 33, 74 Nokian Tyres.............................................................35 Omni Powertrain................................................26, 34 Parker Hannifin Electronic Controls Division.......52, 60 Red Dot Corporation.................................................69 Schroeder Industries................................................43 SIKO Products Inc.....................................................61 SPAL USA..................................................................23 Utility Expo................................................................7 Volvo Penta of the Americas.......................... 14, 16-17 Waytek............................................................... 57, 59 Webasto Thermo & Comfort North America, Inc......73

OEM Off-Highway | JUNE/JULY 2021

OFF-HIGHWAY HEROES oemoffhighway.com/21508912

The First TractorControlled Scraper R. G. LeTourneau’s remote-control system enabled a scraper to be controlled from a tractor, reducing labor costs. by Thomas Berry, Archivist, Historical Construction Equipment Association

hen R. G. LeTourneau changed careers from auto mechanics to land levelling, scrapers were available for use behind livestock or, as he preferred, tractors. But while they moved material well enough, they were inefficient in that they required their own operators apart from the

five or six scrapers could be drawn by a it to the owner – who had now rented tractor of sufficient power, and instead it to a competitor, with his motors still of a man for each scraper a team of on it. One of Mr. R. G.’s great strengths two or three workers would handle the of character was refusal to be stymied, scrapers. A worker would load or unand it kicked in here. He and brother-inload a scraper, and when finished catch law Ray Peterson sketched out ideas in the next available machine as it went the dirt driveway of LeTourneau’s shop, by. On later Baker Maneys, the scraper and out of the drawings came the first operator could even sit as he did his of many LeTourneau-designed scrapers. work and ride between Built from odd pieces of iron found the cut and fill. at the shop, the scraper had a fullR. G. LeTourneau operates his Soon after going width pan that was fairly shallow front Holt 75 crawler tractor and into the land-leveling to back, and it travelled on two large his Full-Drag scraper, the first scraper designed to be operated business, LeTourneau steel wheels at the back. Dubbed the from a tractor. began developing a Full-Drag scraper, it embodied two remote-control system of LeTourneau’s design hallmarks – to operate the scrapelectric power, as with his rented scraper from the tractor. It er, and brazed welded construction consisted of a generator instead of rivets for lighter weight. on the tractor, powering Another of LeTourneau’s strengths R. G. LETOURNEAU HEAVY EQUIPMENT: THE MECHANICAL DRIVE ERA 1921-1953, BY ERIC C. ORLEMANN electric motors on the was refusal to sit on his laurels. While teamster or tractor operator. scraper that controlled its functions. the Full-Drag worked, he developed an Stock-drawn scrapers were loaded While it worked only for a single scraper, improved design, the Gondola semiand unloaded by laborers who manipit eliminated the cost of the scraper man. drag, in 1922. It was rated at 8 tons ulated the pan as the teamster handled In mid-1921, LeTourneau had the capacity, and a system of belts, pulleys the reins; but one team could handle opportunity to take on a substantial and gears transmitted power from the only one scraper, leading to significant project. But there was a slight complimotors. Next time, we’ll look at his next costs for both labor and for feeding cation. He had made the modifications major step in scraper evolution, the and sheltering the teams when dozens to a rented scraper, and had returned Mountain Mover.| of scrapers had to be massed for large projects. The Historical Construction Equipment Association (HCEA) is a 501(c)3 non-profit organization dedicated Tractor-drawn scrapers carried more to preserving the history of the construction, dredging and surface mining equipment industries. With material and moved it faster, but still over 3,800 members in over a dozen countries, activities include publication of a quarterly educational magazine, Equipment Echoes, from which this article is adapted; operation of National Construction incurred high labor costs. They still had Equipment Museum and archives in Bowling Green, OH; and hosting an annual working exhibition to be operated by a man at the scraper, of restored construction equipment. The 2021 show will be August 27-29 in Concordia, KS (learn more, but Baker Manufacturing Compa10598970). Annual individual memberships are $35.00 U.S. within the USA and Canada, and $55.00 U.S. elsewhere. HCEA seeks to develop relationships in the equipment manufacturing industry, and offers a ny’s Maney line and the early Euclid college scholarship for engineering and construction management students. Information is available at scrapers alleviated the costs somewhat www.hcea.net, calling 419-352-5616 or e-mailing info@hcea.net. Please reference Dept. OEM. by means of multiple operation. Up to

OEM Off-Highway | JUNE/JULY 2021

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OEM Off-Highway June/July 2021

Articles inside

DRIVETRAINS COMPONENTS

ENGINEERING MANUFACTURING

The First Tractor-Controlled Scraper

OPERATOR ENVIRONMENT

ELECTRICAL ELECTRONICS

ENGINES & COMPONENTS

New Products for Heavy Equipment Designs