BLUE PAPERS GAIN CARBON TECH N I CA L M AN UA L
1 | GAIN CA R B O N T EC HNICA L M A N UA L
INDEX GAIN CARBON G E O M ETRY AND ERG ONOMY 2 S P E C IFICATIO NS 3 C O M PAT IBILITY 4 EX P LODE D V IEW 6 E BI K E MOTIO N 8 CA B L E R O U TING 11 ASSA MBLING INSTRUCTIONS 14 OT HE R INST R U CTIONS 15 I WOK O NE 16 X 3 5 M AINTE NANCE 19 F R A ME AND MATERIA L 20 O RBEA WAR R ANTY 21 A D I T I O NAL INFO RMATION 22
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GEOMETRY
ERGONOMY
SI ZE
XS
S
M
L
XL
HE I GHT ( CM)
HEIG HT (in)
S IZE
1 - SEAT TUBE (C-T)
470
510
540
555
570
150-160
59.1”-63.0”
XS
2 - TOP TUBE (EFF)
517,9
528
549,5
568,8
591
160-170
63.0”-66.9”
S
3 - HEAD TUBE
98,7
115
130
142
155
170-180
66.9”-70.9”
M
4 - CHAIN STAY
435
435
435
435
435
180-190
70.9”-74.8”
L
5 - BB DROP
67
67
67
67
67
190-200
74.8”-78.7”
XL
6 - BB HEIGHT
272
272
272
272
272
7 - WHEELBASE
1005,6
1016
1024,5
1034,9
1051,4
8 - HEAD ANGLE
69,5
69,5
71
71,9
72,5
9 - SEAT ANGLE
72,4
72,4
72,4
72,4
72,4
10 - RAKE
50
50
50
50
50
11 - STANDOVER
715
741
765
778
793
12 - REACH
355
360,2
375,4
390
407,6
13 - STACK
515
530,2
550,1
565
579,5
14 - FORK LENGTH
395
395
395
395
395
15- TRAIL
79
79
79
79
79
a) All the measurements must in mm
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SPECIFICATIONS D I R ECT I ON
1-1/8”, 1-1/2” INTEGRATED
BB
BB86
FR ON T D ER A I LLEUR
BRAZE ON TYPE
FRO N T D ER A I LLEUR T P/D P
DOWN PULL
F D A N G LE
63º- 66º
S EAT P OST D I A MET ER
31.6MM
SEAT C LA MP
INTERNAL DIAM 34.7MM
CH AI N STAY P R OT ECTOR
NO
OT H ER P R OT ECTOR S
NO
CA B LE TY P E
INTERNAL
R EA R H UB LEN G H T
135 MM.
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COMPATIBILITIES B RA K E
LU GGAG E
GEA RS
V-BRAKE
NO
DISC BRAKE
FLAT MOUNT 160 MAX ROTOR
CALIPER BRAKE
NO
BAG OPTION IN TOP TUBE
NO
BOTTLE CAGE
DOWNTUBE AND SEATTUBE (ALL SIZES)
OPTION AERO AND STANDARD BOTTLE
NO
REAR LUGGAGE OPTION
NO
MUDGUARD OPTION
NO
KICKSTAND OPTION
NO
11 SPEED
SI
DOUBLE CRANK SET
SI (MAXIMUN BIG CHAINRING 53, MAXIMUM SMALL RING 46)
COMPACT CRANK SET (34X50T) (ROAD)
SI
TRIPLE CRANK SET
NO
OVAL CHAINRING COMPATIBLE
YES
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COMPATIBILITIES
COMPATIBLE DI2 BATTERIE
NO COMPATIBLE DI2 BATTERIES
W H E E LS
WHEEL DIAMETER
700
TY RE S
MAXIMUM SIZE
700X40C
MECHANICAL SYSTEM (W/INTERNAL CABLE ROUTING)
YES
ELECTRONIC DI2 SYSTEM (W/INTERNAL CABLE ROUTING)
YES
EXTERNAL SHIMANO BATTERY (IN LEFT CHAINSTAY)
NO
CAMPAGNOLO EPS
NO
UCI
NO
CA B L E RO U TI N G
OTH E RS
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EXPLODED VIEW FRAME PARTS
24
7 | GAIN CA R B O N T E C HNICA L M A N UA L
EXPLODED VIEW FRAME PARTS GA I N CA R B O N
PIECES
PART N
GAIN CARBON
P IE C ES
PA RT N
1
Seatclamp MTB 16 34,9 Black
1
11160004
Di2
2
Bolt Inox M5x12 ISO7380 Black. Bottle cagle
4
12300027
14
Front der. hanger Gain Carbon
1
11000505
3
Bolt Inox M3x10 DIN7991 Black. Cable guide/iWok One/Charg. port
4
12309075
15
Tornillo M5x16DIN7991 CHA.DESV
2
12300051
24
Bolt Inox M3x8 DIN7991 NEG. Left chainstay cover (11)
2
12309081
17
Cable grommet brake
1
11000502
4
Grub screw Inox M4x10 DIN7991. Sensor fixing bolt
1
12301058
19
Cable Clip TD Di2+Hyd
1
11000433
5
Bolt Inox m5x8 ISO7380 Black. Battery fixing bolts
3
12309080
20
Cable Clip TD P
1
11000431
6
Washer Inox M5. Battery fixing washers
3
12321020
21
Grommet Shim Di2 (7x8) Neg 12
3
11001122
8
Derailleur hanger Gain CB 19 STD QR
1
15430175
9
Bolt M4x8 DIN7991 derailleur hanger
2
12300059
10
Bottom bracket cover lid
1
11000503
22
Blind grommet D6 Avant 14
2
16100123
11
Chainstay engine cable cover
1
11000504
23
Grommet 2mm hole 22x8 ABI
2
16100125
12
Bolt Inox M3x16 DIN7991 Black
2
12309079
17
Cable grommet brake
1
11000433
13
Cable stop front der. Gain Carb 3pcs
1
11000501
18
Downtube cable grommet. Blind
2
11000431
16
Cable grommet rear der.
1
11000502
2X 14
Front der. hanger Gain Carbon
1
11000505
15
Bolt M5x16DIN7991 front der. hanger
2
12300051
16
Cable grommet rear der.
1
11000502
17
Cable grommet brake
4
11000433
18
Downtube cable gtommet. Blind
1
11000431
1X
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EBIKE MOTION X35 SYSTEM SCHEMATICS
No compatible con manillar de carretera.
Opción no incluída en Orbea Gain Carbon.
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EBIKE MOTION X35 PARTS LIST C O MP O N E N T
PART NUMBER
COMPONENT
PA RT N UM B E R
A
11200487
Iwok holder flat
16100587
B
11200490
Engine axle aligning washer
11100472
C
11200522
X35 lights cable D1000mm+T2000mm square conn.
11200485
Battery guide Gain
11200460
X35 lights cable D1000mm+T2000mm round conn.
11200526
iWok One joystick square connector Hirose DF63 Flat
11200488
Freehub body assembly
16100550
iWok One joystick round connector Cusmade C1206 Flat
11200521
Spokes rear non-drive side 242mm (Ready GR wheel)
16100581
iWok One joystick square connector Hirose DF63 Curved
11200471
Spokes rear drive side 240mm (Ready GR wheel)
16100580
iWok One joystick round connector Cusmade C1206 Curved
11200520
Protector cable X35 V2
11100474
PASS sensor square connector Hirose DF63
11200479
Rotor bolts M5x6 TorxAB
12301087
PASS sensor round connector Cusmade C1206 short
11200492
PASS sensor round connector Cusmade C1206 long
11200524
TOOLS
Charging port square connector Hirose DF63
11200477
EBM engine disassembly lever tools+Bolts (dealers only)
90000028
Charging port round connector Cusmade C1206
11200523
GCU cable (dealers only)
90000031
X35 magnetic lockring
11200478
X35 charger EU
11200474
X35 charguer EU/USA
11200491
X35 charger cable US
11200493
X35 charger cable UK
11200476
X35 charger cable EU
11200475
X35 Engine EU 25KPH
11100493
X35 Engine US 20MPH
11100490
Engine axle nut M12
11100471
X35 battery
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EBIKE MOTION MAIN SYSTEM COMPONENTS
1. INTERNAL BATTERY Capacity: 245W/h Voltage: 36V Weight: 1.5Kg Panasonic 18650GA – 10S/2P cells Charge balanced CAN BUS compatible Models A, B, C, C2 Front and rear light connectivity (needs EBM cable) Shimano 6V. 4W bare cable compatible Battery life: 0 cycles=100% capacity 300 cycles=80% capacity 800 cycles=60% capacity Estimated life span regular use: 5 years
1.2 SMART ENGINE MANAGEMENT SYSTEM 36V CAN BUS compatible Bluetooth 4.1
2. ENGINE: HUB DRIVE M1
3. PASS SENSOR
4. IWOC ONE REMOTE
36V 250W Max torque: 40Nm. Ratio 14:1 3-phase engine. 11 speed and disc brake compatible Internal speed sensor Max. speed: 25 kph(EU). 20mph (US) Weight: 2.1 Kg 32 spokes
40 pulses Magnetized cassette lockring Proprietary algorithm and electronics for freehub based pedalling detection.
On/off switch for system and lights LED display for battery level and assistance mode CAN BUS compatible Bluetooth® connectivity Compact solution for e-road iWoc One holder - Flat (for Gain Carbon) iWoc One holder - Curve (for Gain Alloy)
6. CHARGER
7. CHARGING PORT
Input: 220-240V. AC 50-60Hz Output: 36V-2A (newer chargers have a 42V output. The battery charging management system adapts this voltage to 36V). X35 specific locking connector
2A charging Main charger and Range Extender connection
8. MAGNETIC LOCKRING EBM-specific lockring 20 magnets
11. GCU SYSTEM UPDATE CABLE USB-based system updates
18. RANGE EXTENDER Capacity: 208.8 W/h 36V Discharge: 2A (80W/h) Weight: 2Kg Built-in One button
11 | GA IN CA R B O N T EC HNICA L M A N UA L
CABLE ROUTING INTERNAL MECHANICAL
FRONT DERAILLEUR REAR DERAILLEUR REAR DISC BRAKE FRONT DISC BRAKE
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CABLE ROUTING EBIKE MOTION ROUTING
iWOK ONE
OPTIONAL LIGHT
CHARGE PORT SENSOR (RIGHT SIDE) HUB MOTOR
MOTOR CALBE (LEFT SIDE)
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CABLE ROUTING EBIKE MOTION CABLES
SEN SOR FIX IN G BOLT M4
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ASSEMBLING INSTRUCTIONS HUB MOTOR
CONECTOR ANTI-ROTATION WASHER M12 NUT
1 1/ Place the wheel in the frame, making sure the power cable stays between the chainstay and seat stay (fig.1) for a easy connection later on. 2/ Place the anti-rotation whasers in both axle ends and tighten the M2 nuts with an 8 Allen key at the right torque (Min. 18Nm/ max. 25Nm.)
2
3
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OTHER INSTRUCTIONS REAR DISC ASSEMBLY
REAR
1/ The rear disc brake must be installed with specific M5x6 TORX screws. (ref. 12301087)
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IWOK ONE INSTRUCTIONS
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IWOK ONE
GENERAL LIGHT SCHEME AND MEANING
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IWOK ONE
LIGHT SCHEME WHEN CHARGING
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X35 MAINTENANCE ALERTS
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X35 MAINTENANCE
Only use the screws provided in order to fix the battery and the bottle cage to the frame and the disc brakes to the motor. The usage of longer screws can damage the components.
SCREW TYPE FOR BATTERY AND DISCS
M5x10 M5x10 Gain Alloy, Optima and eMX24 M5x15 Gain Carbon M5x8 M5x10 Gain Alloy, Optima and eMX24 M5x15 Gain Carbon
M5x10
M5x15 Gain Alloy, Optima and eMX24 M5x10 Gain Carbon
21 | GAIN CA R B O N T E C HNICA L M A N UA L
FRAME AND MATERIAL Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Gain tubes are stiff and light, giving excellent steering precision and pedaling efficiency. Gain carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it’s easy to keep your Gain in top condition.
1) Keep your Gain clean Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain.
2) Keep your Gain lubed Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.
3) Inspect your Gain before you ride
AFTER A CRASH OR IMPACT
Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings. TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.
Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Gain, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected.
WHAT TO LOOK FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately. Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately. Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.
2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress. A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.
MAINTENANCE AND PART REPLACEMENT IN OUR eBIKES The components of your eBike are associated with your frame number. If a component is replaced, it must be linked to your bike through a special system available at all technical service centers and shops authorized by your brand. Visit one of these points to complete the purchase and replacement operation. The components of your e-bike are designed to be used in poor weather conditions, such as rain and snow, and are protected against splashing, but not against immersion or pressurized water. It is important when transporting your eBike outside on a car or camper to properly protect the bike, or at least the most delicate electronic parts, such as the remote control, display and USB port, with a tarp. Keep the remote control free of dust and water. Never use pressurized water systems on the surface of the battery, motor, remote control, display or charging port.
22 | GA IN CA R B O N T E C HNICA L M A N UA L
ORBEA WARRANTY HOW DO I ACTIVATE MY LIFETIME WARRANTY? Orbea provides a lifetime warranty on all its frames. Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes you a step beyond. Orbea’s lifetime warranty is activated using the registration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will automatically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike’s downtube. Activate your frame’s warranty using this number at your dealer’s or at www.orbea.com.
WHAT ARE THE ADVANTAGES?
ORBEA WARRANTY
· Lifetime guarantee of your frame against breakage.
The ongoing efforts we make at Orbea to design highend bicycles enable us to provide customerswith the following warranty:
4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc.
1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manufacturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or varnish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transferable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one month of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required.
5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal accessories being fitted to it, or unsuitable maintenance operations or handling.
2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part.
7) All claims must be reported to an authorized dealer. In case there is no such a dealer near the buyer’s location, please contact Orbea so that we can decide how to solve the problem.
3) All the parts assembled in our bicycles are protected against assembly or manufacturing defects for 2 years, and repairs qualifying under this warranty will be performed by authorized dealers in each country.
8) In case of crashes, the Orbea warranty shall be considered null and void.
· Two-year guarantee on all components. · Identification of your bicycle and all its characteristics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings.
6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use.
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ADDITI ONAL INFORMATION ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:
FACEBOOK www.facebook.com/OrbeaBicycles
TWITTER www.twitter.com/Orbea/
YOUTUBE Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles
INSTAGRAM www.instagram.com/orbeabicycles
ORBEA CONTENT
YOUR ORBEA DEALER
View and download photos, videos and documents.
Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website:
content.orbea.com/us-en/
ORBEA UNIVERSITY
www.orbea.com/us-en/dealers/?country=INT
www.orbea.com/es-es/university/
AFTER SALES SERVICE
BLOG ORBEA
Our service technicians are trained to handle any questions you might have about your Orbea bicycle:
www.orbea.com/es-es/blog/
orbea@orbea.com