Peddinghaus Steel Fabricators' Review Spring 2006

FA B R I C AT O R S M A K I N G T O D AY ’ S S K Y L I N E P O S S I B L E

WALL MANUFACTURING Along with SUCCESS Comes a Reputation for WISDOM… The Greek playwright, Euripides wrote these words around 400 BC. Though

The Market is On Fire…

ARE YOU READY? Make significant inprovements in your work flow. Design build your shop of the future…with Peddinghaus.

Euripides probably never engaged in steel construction, he knew something about the value of hard work, diligence, and preparation: timeless values that always positively impact your name.

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Full story on page 14

Like many globally successful family businesses, the Wall family actively participates to ensure the company’s success. (left to right) Eamon, Paddy, Janet and Seamus (seated).

TABLE OF CONTENTS

MIFFLIN CONSTRUCTION:

Wall Manufacturing Ltd.

Working Smarter—Beats Working Harder

Mifflin Construction

A reputation for Success Working smarter beats working harder

Metal Works 100% accuracy from new Peddinghaus system

Like every structural steel fabricator around

The Iron Bridge

the world, Mifflin Construction was faced

AISC–NASCC Show Recap

with a decision: Do we grow with the industry

Design Build

and attack new markets and customers,

410 DGA Bandsaw

or do we remain as is—comfortable with the

American Welding Society

current levels of business activity?

Trucking and Transportation

Fabricator’s Tour Insight Fab Shop of the Future Don’t simply retool your shop…rethink your system Capacity at an affordable price Latest edition of structural welding code issued Adding costs to your overhead

Full story on page 5

Alan and Kevin Mifflin of Mifflin Construction in Leominster, focused on improving their entire system— not just buying machine tools

Ironworkers Designed from the Inside Out

New FS880 Shear plate at 45 or 90 degrees

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A Reputation for Wisdom Continued from page 1 Pay a visit to a flourishing structural steel fabricator in the town of New Ross, County Wexford, Ireland, and you will fully understand that meticulous attention to detail coupled with a genuine work ethic, create a recipe for business success.

Work hard, pay attention to detail, capitalize on your opportunities, and you’ll have a good chance of success”

The Whites Hotel in Waterford, Ireland was a typical structural project: the initial plan was 600 tons, but design additions and changes increased the project to over 1300 tons.

are the mindful words Growing Your Reputation

of Mr. Paddy Wall,

The Wall family decided to grow. In 1999, they moved into a 5,100 Square Meter (55,000 square foot) facility near New Ross, Wexford.

Liam and Eamon determined that processing structural steel manually was inefficient, labor intensive, and just not productive for a progressive firm. They came to a decision that the time had come to investigate automated or CNC structural fabrication for their shop.

“but most importantly, in a family business, cherish your reputation”.

Wall Manufacturing originated, when Mr. Paddy Wall began walking steel as an erector over 30 years ago. The reputation of Mr. Wall’s erection crews grew so dramatically that he began erecting steel, not only in Ireland, but also in the UK. Crews were regularly dispatched to tackle some of the most diverse building creations of progressive architects in Europe.

The success of the steel erection business brought Paddy’s three sons Seamus, Liam and Eamon into the firm. Along with sister Janet, they learned from their father. Liam advised that being a steel erector is the perfect training program for a successful structural fabricator.

“I learned much from my father and his crew about the intricacies of erecting structural steel: the most important tool is organization. At the job site, costs multiply rapidly, and you must be prepared to be profitable.

That knowledge of performance, accuracy, and preparedness, gained while erecting structural steel were the motivation for success when we established the structural fabrication facility of Wall Manufacturing.

Outside loading of beams feeds one miter band saw line.

As the Wall family pondered the expansion into structural steel fabrication, they explored alternative products as well to sustain the business in the early years. Not only was structural steel fabricated, but a major product was the supply and installation of steel cladding.

Again, the field experience as erectors, helped direct profitable methods to grow and nurture the fledgling company.

They chose to begin operation with a modest plant facility. The initial group of employees numbered three non-family members. However, as Wall’s reputation for excellence expanded, their workforce soon grew to twenty-five full time employees.

At this time, all of the structural fabrication work was done manually. This manual method was sufficient at the time, but with a solid reputation for performance and reliability, Wall Manufacturing’s sales opportunities were growing. A decision needed to be made—stay as is, or move to a larger facility and grow with the times.

“Looking back, it was a decision that we did not take lightly, but we knew, that automation was the future, and to remain competitive— and maintaining our reputation—we had to proceed,” says Eamon.

Their equipment investigation led them to Mr. John McCarthy, an established machine tool professional, who was very familiar with the structural steel fabrication industry.

“We sought John’s advice on the scope of our expansion”, explained Eamon, “we didn’t want to bite off more that we could chew, financially; but we needed to have solid, dependable equipment for the future”.

Timing is Everything There is a saying that goes “In life, Timing is Everything”. McCarthy had conferred with Peddinghaus. As it turns out, the stagnant German economy at the time, had taken its toll on a structural fabricator in the former East German Republic. This German company had a relatively new Peddinghaus structural fabrication system, which consisted of a nine-spindle drill, mitering cold saw, and complete material handling system including cross transfers and conveyors.

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Inspectors check the parts (above) and match the components for the fitters which speed the entire process (below).

The effective material handling system means the beams are easily transferred to other machines or can be sent directly to the welders or fit up men.

“This system was well laid out for production.

With the Peddinghaus roller feed design, the cross transfers intersected the conveyors allowing for fast movement of the beams through the system,” advised Liam, “We knew that design would give us production”.

“This was a sound financial investment,” said Eamon, “and we took advantage of this outstanding opportunity.”

“I knew Peddinghaus was working with us to be successful,” says Liam.

“I was confident that the new system would be successful from the start-up…and it truly was.”

The Peddinghaus system purchase was significant for Wall for many reasons, but perhaps the most important was the first taste of the strength and power of automation in processing structural steel.

“For the first time in our shop, beams came off a conveyor line with all the holes in place, the part marked, sawed to the exact length, spot marks identified the next operation—everything we needed to fabricate”, advised Liam, “All of a sudden, fabrication became a lot easier”.

The Peddinghaus FPB 1800 provides all plate detail for Wall.

Adds Eamon with a smile, “The job for our Quality Control people became more simple and trouble-free. Everything was accurate, and the processing was fast and efficient.

Using Technology to Earn Profits With their same meticulous preparation learned from the steel erecting business, Wall began fabricating structural steel automatically.

Acknowledging that accurately drilling holes and sawing quickly were keys to productivity, the Walls explored other methods to increase shop efficiency and productivity.

In 2002, Wall investigated in an automated detailing and modeling program from X Steel (Tekla). This purchase was significant for Wall.

Explains, Liam, “the software system from Tekla is fully compatible with our Peddinghaus equipment. Projects could now go from the model to the system, via our detailers. We saved steps in the automation process—it not only made us more efficient—but accuracy was improved also.

There is less chance of error with a secondary intervention.”

The market for structural steel in Ireland and the UK continued to grow and expand. In retrospect, the timing of the Peddinghaus system couldn’t have been better, as Wall was poised to attack a positive marketplace with a proven product line.

Luck of the Irish—Or Diligence Pays Off? Some people may call it the “luck of the Irish”, but Wall’s hard work and diligence continued to pay off. The scope of their fabrication projects became larger and increased in sophistication. As their sales grew, another opportunity came along to expand the business.

A very new manufacturing facility became available just outside the boundary limits of the New Ross town. This was a huge facility comprised of over 15,000 Square Meters (160,000 square feet) over twelve (12) acres, with four separate manufacturing bays under roof. The building was not originally designed for structural fabrication, but it certainly had potential. Additionally, Wall’s business had grown to the point that their old facility was bursting at the seams.

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A Reputation for Wisdom Continued from page 3 –The Walls moved into their new facility two years ago, and used the same principles to success that they had learned along the way: • In structural fabrication—automation is the key to efficiency • Even if you have a large shop—store your stock outside the building. Fabricate inside where you can make money • Handle the beam two times with a crane— load the stock onto the system, and then load the finished fabricated beam onto a truck or lorry.

• A consistent shop goal is process every beam in 24 hours • Keep your shop organized and tidy, and your maintenance costs are dramatically reduced As the new facility took shape, the Walls invested in more tools to increase their competitive edge, and maintain their goal of 24 hour fabrication.

A second nine-spindle drill was added and integrated into the existing material handling system. The efficiency of a roller feed system with intersecting cross transfer conveyors provided full flexibility for the production process.

“The Peddinghaus handling system allows us to run multiple jobs at the same time,” says Liam, “beams that only require sawing are transferred right to the blast machine, bypassing everything else.”

A view of the Wall shop reveals the smooth flow of beams with intersecting roller conveyor and quiet glide transfer lines from one station to the next.

Signoscript carbide tool. Everything is done in one pass with one operator. Stock plate is loaded onto the machine, and finished parts are unloaded—ready for the fitters.

Coping With the Future— High Profile Job Pays Dividends In 2005, Wall Manufacturing invested in a machine that they believed would add versatility to their final production—the ABCM 1250/3.

“Similarly, I can drill different sections, and store them on the transfers until the fitters are ready; never do we need a crane to lift off a conveyor.”

Adds, Eamon, “With the Peddinghaus system we can position on both sides of the conveyor, making one main conveyor line for transport of sections that have been sawed, drilled, and coped—I guess you can say it is like Henry Ford production—Wall Manufacturing style.

A second outside loading system is easily integrated…

“Guard your reputation,” advised Mr. Paddy Wall.

“It is the most valuable

Fittings and Detail Parts Integrated into Production With beams and columns now processing through their system, the Walls examined how to eliminate the next bottleneck—fittings for plate and angle connections.

asset of your business.”

Into the interior handling system…

“We chose a Peddinghaus FPB 1800/3 to process our plate detail,” says Liam, “This FPB machine is one of a kind!”

The plate is loaded up to 1800 (72”) wide, in lengths up to 6M (20 ft) and up to 30 mm (1 ?” thick). The parts are nested onto the sheet, holes punched, plasma cut to any shape or length, parts are identified with an integrated

The Walls also invested in an Anglemaster AFPS 623 for angle cletes (clips) and flat stock processing. Angle and flat up to 150x15 (6x5/8”) are also processed in a one pass method—stock is loaded, and finished parts exit the machine.

And allows multiple jobs to be run—storing beams on both sides of the roller conveyor line

The Heuston Street Train Station is a historic landmark in Dublin that needed a new roof.

The city fathers advised the architects and designers to maintain the historic “look” of the station—but update the structure to protect passengers from the unpredictable Irish weather.

A major criteria was to use the existing concrete foundation and cast iron piers as support for the new trusses. Naturally, the foundation was old— settling in many places—and undulating along the length of the station due to age.

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MIFFLIN CONSTRUCTION: In 21st Century Steel Construction, Working Smarter Beats Working Harder Take a successful company like Mifflin Construction in Leominster, Herefordshire, UK. Founded in 1951 by Ernest Mifflin, the firm focused on construction to suit the local industry—agriculture. Essentially, building of sheds and barns to support the local farmers supplied the foundation for future growth. It was only logical that the first non-agricultural building ever supplied by Mifflin was in fact for themselves in their hometown of Leominster. In fact the current site of Mifflin Construction was once the town football pitch (soccer field), the original factory being built in 1961.

The company progressed on a slow and steady basis. Fueled by a good reputation and focusing on its’ strengths, Mifflin Construction began slowly growing. Expanding on their success in the Agricultural market, Mifflin turned to Light Industrial Structures. In addition to structural steel, they also supplied roof and wall cladding, doors, windows and builders works as part of a complete construction package.

Then the economy turned. By 1987, the agricultural market was becoming depressed, and the demand for lighter structures was well saturated. Like all entrepreneurs, Mifflin looked to other markets for growth, and adjusted the scope of their business. They began to focus all of the fabrication of the structural steel for industrial buildings, supplementing the construction with roof and wall cladding.

As the Mifflin family took stock of their situation, they identified an immediate need to improve shop production methods for structural steel since this would now become the core of the business. They purchased a used Peddinghaus saw and drill line, and began fabricating steel with a real sense of purpose.

Alan Mifflin, current Managing Director, had joined the firm and gained practical experience running the Peddinghaus saw/drill system on the night shift. He identified that updating the machine electronics and controller were essential to improve efficiency, and initiated a retrofit process that carried an immediate effect.

“With this Peddinghaus system, we now had the capacity for fabricating much more steel,” says Alan, “even though it was a second hand purchase, we could see the potential that automation would bring us for the future.”

This machinery automation breathed new life into the company and sustained growth throughout the next decade.

Various other pieces of equipment were installed which complemented the Peddinghaus system. A blast cleaning machine, painting updates, material handling, and machines for processing fittings were equipment purchases that helped raise production levels of the firm.

The business now focused on fabricating steelwork rather than providing “packages”.

Focused on continued improvement, Mifflin have undertaken ten significant production/building enhancements to their existing site in the past decade.

Three main players remained for Mifflin at this time— Peddinghaus, Acecad detailing/production software and Procon CNC software.

Mifflin’s expansion included outside loading of beams.

Mifflin reduced inventory costs by partnering with their steel supplier for daily shipments.

Rethink Your System— Don’t Just Retool As Mifflin entered the 21st century, the two brothers closely examined the business. Where are they now, and where were they going? It’s the dilemma we described earlier that all structural entrepreneurs endure.

“I knew we had to improve— not just our equipment, or our software—but everything,” advised Alan, “We literally needed to rethink our system, not just retool”.

The Peddinghaus BDL 1250 drill is the backbone of Mifflin production.

You have heard of the “Quest for Knowledge” or the “Search for Enlightenment”; at Mifflin Construction, the theme was “Focus on Improvement”. The Mifflins examined every aspect of their business—not just drilling holes or sawing steel, but painting, blast cleaning, and most importantly, material handling. They discovered that moving beams via a crane or fork trucks was a real problem, which was costing them literally, thousands of UK pounds.

In addition to the shop, the Mifflins turned their attention other areas of business—areas not normally addressed when you are thinking of improving shop production. They examined office structure, engineering practices, estimating methods, detailing software, financial software, transport, and project management.

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Working Smarter Beats Working Harder Continued from page 5 Not only did they look inward, they also looked outward and visited both fabricators and suppliers in the UK, Europe, and USA. “We knew the areas to attack, and the focus was to improve them all—which we knew would take us to the next level in the UK steel construction industry”.

Automating coping and plate detail are keys to Mifflin efficiency increases.

If You’re Going to Read Anything, Read This During their investigation to improve, perhaps the most surprising issue was how one area transformed into the next, and morphed into a completely new method. Once they explored new IT alternatives, they learned more about hardware—and software—enhancements that not only helped estimating and production, but also improved communication.

Using the bogey method of transporting fabricated sections for painting…

Reduce costly crane handling—only needed when loading trucks.

In investigating drilling, blast cleaning, and painting of structural steel, they learned about the benefits of effective material handling of beams and accompanying fittings. It also opened their eyes to the benefit of automated burning and coping of steel sections.

Exploring overall improvement led them to better understand the role of vendors and suppliers in the supply chain of products and services. Everything comes at a price, but sometimes the price is absolutely worth the investment.

Effective Material Handling Saves Crane Costs and Labor The first area to improve in the shop was the material flow. From their own analysis and shop visits to other steel fabricators, they learned of the benefits of intersecting cross transfer lines running between conveyors and machines.

“We had to minimize beam handling—this only costs you money if you handle a beam more than twice (offloading from a stock truck and then loading the finished fabricated beam). The Peddinghaus design with roller feed measuring, provides full flexibility to move beams, columns, and fitting trays.”

At Mifflin, beams are off-loaded in the yard onto the Peddinghaus cross transfer system. The carriages on this system pick up each beam individually, and move them to the proper conveyor line—for drilling, coping, blasting,

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etc. No wasted processing, no wasted movement. The beams pass from the yard into the building through a small opening in the wall—saving valuable interior shop space for actual fabrication work.

Once the beams pass through the required machine, the Peddinghaus BDL 1250 drill, for example, the cross transfers again intersect so the beams move effortlessly from one area to another. Machine operators double as material handlers, passing beams from one machine station to another, for the next operation.

Move Beams Without Cranes “We studied the layout and determined that in our largest existing bay (12M wide x 90M long) we did NOT NEED A CRANE,” commented Alan. “From the drill we were able to easily transport to the ABCM 1250 coper, and our blasting machine.”

With the rigid specification for painting of fabricated sections, Mifflin developed a “bogey” system of fabricated beam supports, which operate on rails in the concrete floor. This system not only conveys the sections to the painting area, but also transports the fittings required by the welders for each section. The main advantage of the system is providing the real “flow” to the shop.

The beam is identified as it enters the shop: • If holes are needed, it is conveyed to the nine spindle Peddinghaus BDL 1250/9 drilling machine. The BDL 1250 in conjunction with the procon software translates the Acecad program via DSTV, and is ready to produce the holes, and any required part identification.

• If no holes are needed, it can proceed via a second roller conveyor and transfer system to the blast clean system and then to the fitters and welders, if so required.

• If coping is needed, the beams are transferred via the Peddinghaus system to the ABCM 1250 where automated burning of the section occurs.

Again, all parts are programmed, and the operator monitors the burning operation.

“Honestly, the ABCM 1250 coper did not interest me at first,” advised Alan, “but having achieved a better understanding of the machines capabilities we undertook further analysis ,and the time saved in the welding bay and our small works section produced a quick payback against the actual cost of the machine.

• Once the section is coped and blast cleaned, it is transported to the welders and fitters who are able to perform their work on the bogey system. The completely fabricated beam is then transported to the paint booth area, and then loaded sequentially to the waiting truck or lorry.

Result: Substantial cost saving by no crane investment in main bay in addition to saving the crane maintenance costs; redundant fork lift trucks to sell and saving the associated maintenance; labour savings of up to four persons.

In the Analysis of Peddinghaus versus other equipment suppliers, Mifflin cited these reasons for choosing Peddinghaus: 1. Mifflin was an existing customer, and knew Peddinghaus’ capabilities 2. The machines were strong and robust, with a long life expectancy

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Due to the efficient handling system which traverses conveyor lines…

Pellett Street—1200 tons Located in a city center between two railway lines with no facility for storage on the ground. 1200 ton project was erected, including pre-cast floor (supplied by other)—in 26 weeks, with two tower cranes working in tandem.

The ABCM 1250 coper operator can direct all beam traffic from his control platform…

3. When visiting machine installations, Alan always spoke to the individual machine operators. The Peddinghaus machine operators were always more enthusiastic and happy to discuss their machine—the competitors were not.

4. The established Peddinghaus Roller Feed System was more productive than any carriage, gripper system.

shop production. (Of course, this is identified from the project as dictated when it is needed on site—no wasted effort or stored steel). The truck drivers even have a security key to access the yard to drop off trailers.

The Shop Runs Smoothly, But What Else is Significant?

Partnerships are a very important part of the way Mifflins operate.

Since the early ’90s Mifflins have and move finished sections to either side partnered with their Steel Stockist of the main conveyor so production is and have been operating just in never stopped. time deliveries since. They partner with their cold rolled supplier and paint supplier and their main Site Teams.

The partnership with Peddinghaus on service and parts was finally taken to new heights when Mifflins entrusted then with Installation of a whole new production system. This is only a few of the industry partnerships that not only maintain good relations, but lend themselves to profitability.

As described, Mifflin genuinely analyzed their entire operation, and identified many areas for improvement. Here’s a brief look at what they did, and then a startling analysis of how the numbers (profit and loss) pan out.

Communication Improved—It’s always nice to have meetings and

chats, but what was a significant factor in improving Mifflin corporate communication? Easy, it was software and IT improvement.

Mifflin invested in a new software package that best suited the structural fabrication business, but also featured strong CRM (Customer Relations Management) data. This powerful package enables each project to be identified, and then accessed by every pertinent member of the Mifflin team. This can be from estimators, project managers, production people, purchasing, detailers, finance, engineers, and management. Through the internet, personnel at remote location (even at home) know exactly the status of every project. Everyone knows at a glance the status of the project or the challenges it faces.

“Take Peddinghaus as an example of our partner,” says Alan. “The Peddinghaus machines are strong and reliable, and service is a phone call or dial up connection

Result: Less project errors, less wasted time with useless meetings; more focus on the final project.

away. Peddinghaus takes the guesswork out of shop

Build Partnerships with Your Vendors—Alan Mifflin pointed to a

productivity—just look at our bottom line efficiency.”

scattering of angles and channel laying in the yard and says, “That’s my current inventory.” How does he do that?

Mifflin has a strong working relationship with their steel stocking center.

Once a project is secure, it is sequenced by Mifflin for erection, and the sequence is passed to the stocking center. The strength is best depicted by the fact that every day, trucks arrive in early morning with steel for the day’s

Result: Significant funds saved on inventory investment; no personnel required to sort, process, and handle, stock inventory in the yard. Effective partnerships save you money.

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Working Smarter Beats Working Harder Continued from page 7

Keys to Mifflin Success

Leeds—1600 tons Located in a city center with no facility for storage on the ground. 1600 ton project was erected, including metal decking and edge protection – in 37 weeks, with two tower cranes working in sequence.

Here’s the Bottom Line After totally redesigning the system, adding to the building structure, and totally redesigning the entire shop layout, the bottom line results were fascinating: 1. Mifflin budgeted on a 15% growth—it actually is now running at 40% on one shift only.

2. They have not added a single person to their staff to achieve this efficiency 3. In fact, through attrition, their shop workforce was decreased by 1/3— before it consisted of 30 workers, it is now 20.

4. Mifflin regularly produces high rise and multi-story structures, including the 16 story Leeds Plaza and the Cardiff Pellet Street project with 23 stories.

Alan and Kevin Mifflin point to many issues, but good entrepreneurs have a solid handle on the business. Here are their thoughts: • Good Communication is essential for survival, and the IT age is geared for progress • Meticulously plan and stage each project—time spent up front saves money on the shop floor; document management is essential • Be involved in every phase of the business; whether it’s sales, estimating, purchasing, manufacturing, erection, welding, or transport—know what’s going on • Your people are important to your success; they make a real difference, choose employees with business savvy • Set a goal and work toward achieving it—Mifflin’s goal was to retool their system so they could play in the Premier League of steel construction.

It is only fitting that Mifflin’s goal was to play in the Premier League of steel construction.

After all, their original building is located on a former soccer field. It was only a matter of time before they were scoring goals regularly. Judging by Mifflin’s new operational level, it appears they leveled the playing field with the competition.

Alan says. “Honestly, the Coping System did not interest me at first…but having learned about its capabilities, we undertook further analysis, and the time saved in the welding bay and small works section produced a quick payback.”

A CLOSER LOOK

A Closer Look at Metal Works, Oroville, CA

In the Fall of 2005, Metal Works, located in Northern California, made a decision to purchase a Peddinghaus structural steel processing system. The purchase consisted of a BDL 1250 drill, model 1140-510 band saw and an ABCM automated burning system. An integrated material handling system with roller conveyors and cross transfer systems efficiently linked it all together.

The new system was installed in February, 2006, and their progress was monitored by Peddinghaus.

The first project fabricated on the new Peddinghaus system is as follows:

Gary Speer and George Beebe of Metal Works, Oroville, CA “...the Peddinghaus system completely exceeded our expectations”

PROJECT

Yellow County Health Center

SIZE

300 tons; two story

SHOP FABRICATION TIME

64 total hours

TOTAL ERECTION TIME

32 hours

ERECTOR REPORTS

NO ERRORS—every hole and connection were perfect.

Beams were routinely processed in 10 minutes or less on the Peddinghaus system, compared to 120 minutes with previous methods.

“We were very excited that our first job went so easily through our new Peddinghaus system” says Gary Speer.

Adds George Beebe, “It completely exceeded our expectations, and we were really pleased with the positive comments from the erector”.

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A Reputation for Wisdom Continued from page 4

The trusses for Heuton Station being erected (above) and prepared for shipment to the site (below).

Heuton Station is a landmark in the Dublin Rail System. Using the Peddinghaus ABCM 1250, Wall processed 555 trusses— all custom made to match the existing foundation.

With their strength of reputation, Wall received the job and began the task of fabricating 555 roof trusses, with an average span of 12M. The tricky part was matching the existing concrete foundation, as it could vary from 1 or 2 mm to as many as 8–10 mm, based on settling of the concrete.

• First of all, to save money, Wall used the ABCM 1250 to split beams into T sections for the trusses • Their engineers calculated the exact degree of slope for each truss section—necessary for matching the existing concrete—and programmed that data for processing on the ABCM 1250.

• Thus, each truss became a separate entity, requiring meticulous matching for an individualized perfect fit.

The key to success was the CNC accuracy and software compatibility of the ABCM 1250 coping system. Maintaining the accurate slope data and interfacing with the ABCM 1250 software turned a difficult fabrication into a profitable one.

As you can see, the ABCM 1250 coping system is not designed solely for simple blocks, cut outs, or mouse holes. It is a productive, efficient machine that eliminates manual errors— and provides a competitive edge on difficult fabrication jobs.

Wall Manufacturing—Steps to Success If you take a brief step backward and survey the progress of Wall, one theme becomes crystal clear:

• In 1999, Wall averaged 30-40 fabricated tonnes per week manually • In 2000, Wall invested in their first Peddinghaus CNC system • By October 2001, Wall was fabricating 120 to 130 tonnes per week • By the year 2006, Wall has six fully CNC Peddinghaus systems, with capacity to process 400 tonnes per week depending on the material mix.

“It’s kind of a funny story,” says Liam with a smile, “but when I bought that first used Peddinghaus system in 2000, I told John McCarthy that Wall Manufacturing would be pleased shipping 50 or 60 tons a week. In a little over a year, we were shipping 120 to 130 tons a week.”

The language of business spoken by the Walls is timeless: • Good Communication is vital: everyone uses e-mail, but Wall also has regular meetings, lunch time chats, coffee discussions any communication to keep focus on projects • Use your key personnel to grow the company: good project managers are invaluable, as they keep everything on schedule • An investment in automation lends itself to Assembly Line Production: their goal is to process every beam in 24 hours with 2 or 3 lifts of the section including final loading.

• NO SURPRISES: Stay attuned to details on every project and success will follow.

An investment in the future has paid off handsomely for Wall—but Success comes with a corporate philosophy already set in steel by the founder, Mr. Paddy Wall.

“This is one machine that we knew had great possibilities, but were not certain about how to develop its full potential,” said Liam. “But we took on a roof truss job— and it paid full dividends in this one job alone!”

Liam is pictured at right below.

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FABRICATOR’S TOUR INSIGHT

STEEL FABRICATOR’S REVIEW

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THE IRON BRIDGE: Home of the Industrial Revolution The Iron Bridge, located over the River Severn, is celebrated for its role in the Industrial Revolution. Here in the eighteenth century, ironmasters began the mass production of iron and helped to createthe British engineering industry. This laid the foundation for the steel construction and related metalworking industries.

The Iron Bridge is located only a short drive from the Peddinghaus Corporation, U.K. Ltd facility in Telford, Shropshire. This strategic location reminds Peddinghaus of the historic legacy of iron and steel created here.

Just like David Letterman, your convivial Peddinghaus Tour Guides have made up their own Top Ten list of why you should attend this great tour: 10. The English Midlands are the home of the Industrial Revolution—where the first iron structure is located—a bridge over the Severn River.

9. Learn how an Irish fabricator grew from 30 tons to 300 tons per week in five short years.

8. End your UK experience with dinner and dnacing on a Thames River cruise ship that goes through the heart of London.

7. Discover the charm of the Wicklow Mountains along the Irish coast.

6. Attend one of the premier international machine tool events—Mach ‘06 in Birmingham—and have a personalized demonstration in new structural plate technology.

5. Experience dinner at the world famous Guiness’ Storehouse—with something unique for everyone.

4. Check with your accountant—your educational trip may be tax deductible.

3. Interact with fellow fabricators from North America at breakfast, lunch and dinner— and learn how they attack the same problems you face daily.

2. Take your spouse on a trip of a lifetime—where business associates and best friends are made.

1. Relax and enjoy some real Peddinghaus hospitality—personally and professionally.

Lifelong friends and industry partners are made in one short week.

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Come Tour with Peddinghaus Are you interested in learning more about structural steel fabricators who produce high tonnages in limited shop space where the difference between profit and survival is critical?

This is a tentative schedule:

Does the thought of visiting Ireland and the UK in the Spring of the year appeal to your senses?

2006

The groups will fly out of Chicago or New York via Aer Lingus, and will assemble on arrival in Dublin.

May 12th May 13th

Depart Friday 6:10pm from Chicago or New York Arrive Saturday 7:30am in Dublin, Ireland Motor coach from airport to hotel Tour Dublin 1:00pm – 5:00pm Welcome Dinner 7:00pm

May 14th

Visit Wicklow Mountains in the Irish Countryside Dinner at the Guiness® Storehouse

May 15th May 16th

Visit Structural Fabricators near Kilkenny and Waterford in Southeastern Ireland Visit Structural Fabricators in Port Arlington Fly to Birmingham, UK

How about visiting a premier steel technology exhibition

May 17th May 18th May 19th

in Europe?

Visit MACH 2006 Show in Birmingham, England Visit Structural Fabricators near Derby and Manchester Tour Midlands; Arrive London Dinner Cruise on Thames River with live entertainment/dancing

Would you like to network with other fabrication professionals to enhance your business position, sound like an intriguing proposition?

May 20th

If you answer “yes” to any of these questions, Peddinghaus provides the opportunity for you.

Our group will depart from Chicago or New York on May 12 for ten days of education, networking, and entertainment.

Join Peddinghaus for this wonderful experience. Lifetime friends and business associates are formed while sharing a drink in a local pub, or exchanging ideas over dinner. In the competitive world of steel construction, having a friend in the business, makes a real difference between profit and loss.

The Peddinghaus Tour will commence and conclude in Dublin, Ireland. Participants are responsible for securing their own round-trip airfare from the departure point of their choice to Dublin.

A fee of $2500 is required to secure your spot on this trip. This fee will cover room and board, a daily Continental Breakfast, inter-country and intra-country travel. The coverage provided by this fee will begin and end when you reach Dublin.

For further information, contact judy-hartman@peddinghaus.com or telephone 815. 937. 3800, fax 815. 937. 4003

Guided Tour of London Farewell dinner at Blue Print Cafe on Thames River near Tower Bridge

May 21st

Fly to Dublin from London Heathrow for connection to flight home

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STEEL FABRICATOR’S REVIEW

With over 3,300 guests,

THE NASCC SHOW proves to be the most

SPRING 2006

FAB SHOP OF THE The North American Steel Construction Conference (NASCC) held in San Antonio February 8–10 was the site for the unveiling of the Peddinghaus FAB SHOP OF THE FUTURE.

important structural steel In a 30x80' booth display, Peddinghaus depicted a working structural fabricating shop complete with

event in 2006.

fully operational material handling.

The FAB SHOP OF THE FUTURE consisted of: • The new ADVANTAGE multi-spindle drill, model PCD-1100 with 44" capacity • Unveiling of SPEED SAWING TECHNOLOGY with the new 800-510 band saw • Angle and flat detail with the ANGLEMASTER AFPS 643 • POWERHAUS FPDB 1800 high-speed plate detail processing center • A complete CROSS TRANSFER AND CONVEYOR SYSTEM fed the CNC machines

SPRING 2006

FUTURE

STEEL FABRICATOR’S REVIEW

by Peddinghaus

Increased productivity with minimal operator interaction is the future trend for structural steel fabrication. Peddinghaus was pleased to organize an effective on site demonstration for the NASCC conference.

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STEEL FABRICATOR’S REVIEW

SPRING 2006

Design Build Your Shop of the Future—With DON’T SIMPLY RETOOL your shop with a new machine...RETHINK your entire See next page for detailed layout

The market is vibrant; business has never looked better, and by making a prudent machine tool investment, you can enhance your productivity and save man hours per ton on your next job. Sounds fairly simple, right? Wrong.

One of the biggest decisions a structural fabricator will ever make is the selection of proper equipment for his fabrication shop. We encourage you to read the articles in this publication (and past issues) about diverse fabricators serving various steel construction markets. Though diverse, each fabricator wanted Peddinghaus’ expertise in providing an efficient production system for their specific shop facility.

DESIGN THE MODULAR WAY–One Step at a Time From column lines to crane-ways to concrete floors, Peddinghaus has engineered effective, modern facilities that serve one purpose— to make you profitable. Using today’s Design Build computer technology, Peddinghaus has developed shop material handling systems that routinely increase productivity by 5-40%, depending on product mix.

Peddinghaus’ patented modular design of CNC machinery, accompanied by conveyors and cross transfers, make it easy to grow into the future. A minimal investment now lays the foundation for future expansion—at your rate of comfortable development.

L E G E N D Exterior Walls Phase 1 Initial investment allows you to compete in new markets and grow your business; software compatibility gives you a CNC edge.

Phase 2 Economical angle/plate machine gives production flexibility to avoid delays.

Phase 3 Vendors can’t impede you production plans when plate detail is available for current production or quick job changes.

Phase 4 Run various jobs simultaneously— increases shipments, decreases inventory.

Phase 5 One operator now does the work of four with CNC accuracy, no grinding, and amazing process times.

SAVE SHOP SPACE–Bigger Isn’t Always Better In this competitive age, what are areas to examine to improve shop efficiency? Don’t invest in a huge building when a small “garage” or “shed” will do. Why pay taxes and maintain thousands of square feet when only hundreds are needed?

SKILLED LABOR IS DISAPPEARING–CNC Equipment Works 24/7 Ask anyone in the metal working industry—not just structural fabrication— and the answer is the same, “I can’t find competent people who want to work in my steel shop”. Everyone is affected—not just you—but fabricators on every continent face the same labor dilemma.

The solution is CNC Accuracy and Repeatability provided by solid machine tools that work to YOUR schedule of delivery.

Continued on page 16

SPRING 2006

Peddinghaus PROCESSING SYSTEM

STEEL FABRICATOR’S REVIEW

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STEEL FABRICATOR’S REVIEW

SPRING 2006

Dont’ Retool…Rethink Continued from page 15

AUTOMATION SAVES YOU MONEY–Things to Think About The efficiency of CNC Equipment means less operating costs which save you money in many areas: • Ever improving structural software streamline estimating, detailing, drawing releases, and shop production—this data can be downloaded directly into a Peddinghaus machine with no extra steps.

A Peddinghaus investment works within your budget—and your business plan—to make significant improvements in your work flow.

• Because you can operate much more efficiently, your steel costs are more easily controlled, and your inventory is finally under control.

The resultant efficiency positively affects your competitiveness

• Automation means you control your own destiny; a late delivery from a vendor often means your fit-up and weld schedule is ruined, and now you must juggle your work timetable—costing you time and money.

and bottom line profitability. Again, don’t take our word for it.

• By staging your production, you can run multiple jobs simultaneously— extending your balance sheet and line of credit—for more customers.

• Each crane lift costs you $50 minimum—spend some time in your shop and observe how many times a beam is lifted, how many spectators “watch”, and generally how production is interrupted. Add up the minutes and calculate times your cost and burden rate. Multiply that figure hourly and weekly—it is staggering.

PHASE 4

Ask Peddinghaus’ customers —they’re our best advertisement.

State of the Art Structural Drills—Rugged, Durable For Meeting Your Project Deadlines • Large Capacities up to 44"–1100 mm and 52"–1250mm wide • Original Roller Feed celebrates 35 years of structural accuracy • Siemens Electronics for reliability on every job • Ideal for tandem operation: one operator, one control • Space Saving Design: 1100 drill and saw = 182 square feet–17 square meter

Structural Beam Positioners— Economic Choice for Welders and Fitters • Rotate the Beam–not the welder or fitter –to a comfortable ergonomic position • Handles sections up to 12,000 lbs–5443 kg and 60 ft–18M length • Two stands, with polyurethane belts, driven hydraulically in parallel • Infinitely adjustable for operator efficiency

PHASE 5

ABCM 1250/3 Structural Burning System—Best Kept Secret in The Industry—Has Paid For Itself in ONE JOB • With CNC Accuracy, burns all structural requirements: copes, flange bevels, rat or mouse holes, flange thinning,—even dog bone connections with ease • Split Tees for trusses, interior web cuts for HVAC, power, etc.

• Full capacity up to 52 "–1250 mm wide with 3 torch productivity • Elevated operator platform monitors efficient beam flow in the shop • Compact 157 square feet – 14.6 square meter foot print

SPRING 2006

STEEL FABRICATOR’S REVIEW

PHASE 2

17

Anglemaster—Angle/Flat Detail Connections When You Need Them • Process Clip or clete, bracing angle, connections etc up to 8x3/4"–200x20mm • Process Plate/Flat stock for base plates, cap plates, shims, etc. 12x1" –305x25mm • Multiple hole punching, Scribe Part Marking, Single Cut Shearing in one process • Compact design

PHASE 3

Plate Processing Center—Cost Effective Choice For Connections—No Vendor Production Delays • All plate connections—base, gusset, shear plate, etc—at your requirement • Drill, Punch, Thermal cut via plasma or oxy-fuel, Scribe Part Marking in one process • For plate up to 96" wide x 3" thick x 20 ft length–2500mm x75mmx6M • Reduce manual labor by 80%; Reduce inventory costs by 50% • Save shop Floor Space –

PHASE 1 High Speed Band Saws—New Speed Sawing Technology Eliminates Bottlenecks With One Operator for Saw and Drill • Muscular Design with 20 HP and rugged gearbox powers through material • Tough 2 5/8"x .063–67mm x 1.6mm blade employed • Blazing speed achieved by 3 degree attack angle—eliminates blade "pinching" • Up to 40% faster than other ordinary band sawing machines

OUTSIDE WALL

The initial investment is the system backbone for loading, sawing, marking, drilling, fit-up/welding and off-loading…

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STEEL FABRICATOR’S REVIEW

SPRING 2006

New Miter Band Saw Model 410 DGA 2300 Peddinghaus is pleased to announce the production of a new automated

Sawing Capacity

Round Shapes

horizontal band saw with miter capacity 30 – 45 - 90 – 135 degrees.

90 degree 45 degree right 45 degree left 30 degree right 30 degree left

16" 16" 16" 13" 13"

This heavy duty sawing machine features a patented miter system that is specially designed to facilitate the integration of straight and miter cuts into the section size.

410mm 410mm 410mm 330mm 330mm

Rectangular & Structural Shapes 16x24" 410x610mm 16x17" 410x432mm 16x17" 410x432mm 13x16" 330x410mm 13x16" 330x410mm

Visit us at MACH ’06 Hall 4, Stand 4448

The adjustable infeed measuring system features a maximum stroke length of 51" with an integrated stock roller of up to 78" available.

Ideally Suited for Steel Service Center, structural fabrication, and manufacturing applications.

The CNC control insures simple programming and full versatility by using a menu guided touch screen display. Miter cuts from (-30 to +45 degrees) with different lengths and number of cut pieces can be easily programmed and stored.

Exceptional accuracy exceeding 0.1mm is achieved by the backlash free leadscrew in combination with a powerful servo driven feed system.

SPRING 2006

STEEL FABRICATOR’S REVIEW

FOR SALE USED FABRICATION EQUIPMENT We’ve purchased a new Peddinghaus system, and have the following equipment for sale: • (1) Five stand, one directional drag type transfer system • (1) Five stand, bi-directional drag type transfer system • 120 feet of standard duty roller conveyor • 120 feet of heavy duty roller conveyor • (1) Used Fabriline 5 Press Beam Punch Line complete with Web Bridge Press

and CNC controller upgraded with Windows Software • (1) Used Kalentenbach model HDM 1300 Cold Saw, 52" capacity, complete with 12 blades BENNINGTON IRON WORKS Bennington, Vermont Contact: Mr. Curt Morin 808. 442. 3145 Ext. 103 e-mail: cmorin@biwvt.com

Peddinghaus Addresses TEKLA Users Conference Peddinghaus had the privilege of attending the Tekla 2005, North American User’s Meeting in Chicago. Over 150 Tekla clients attended the event comprised of Detailers, Fabricators, and Engineers.

Lyle Menke and Mike Mullikin of Peddinghaus delivered a presentation on the seamless integration of CNC data from modeling software into machine tool applications. Special emphasis was made on the progress incurred by our industry in this vital area: the goal being to displace concrete in the construction markets.

In cooperation with the AISC, Menke and Mullikin identified current market trends and the tremendous growth potential at t his time for the steel construction industry. Our thanks to Mr. Hans Ehrnrooth, Chris Keyack, Stacy Scopano, Carl Taylor, Rhett Thompson, and the rest of the Tekla group on a very informative and “user friendly” meeting.

Design Build with Peddinghaus

Streamline Operations

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STEEL FABRICATOR’S REVIEW

SPRING 2006

American Welding Society Announces Publication of AWS D1.1/D1.1M;2006, Structural Welding Code–Steel MIAMI–February 13, 2006–The American Welding Society (AWS) has published the latest edition of its structural welding code for steel.

AWS D1.1/D1.1M:2006, Structural Welding Code—Steel, provides the welding requirements for any type of welded structure made from the commonly used carbon and low-alloy structural steels. It is indispensable for engineers, detailers, fabricators, erectors, inspectors, etc.–anyone involved in designing, building, or inspecting steel structures and products.

D1.1 spells out the requirements for design, procedures, qualification, fabrication, inspection, and repair. Its authority encompasses a wide range of projects, repairs, and product forms, including pipe, plate, and structural shapes that are subject to static or cyclical stresses.

This new edition of D1.1 supersedes D1.1/D1.1M:2004. Notable changes in the 2006 edition include: • Redefined effective weld sizes of flare groove welds.

• An expanded list of prequalified steels, including steels used in pre-erected buildings.

• Welder qualification for small-diameter complete-joint TYK pipe connections

• Reduced restrictions on electrogas and electroslag welding.

• Clarification of the inspector’s roles regarding procedure verification and in-process inspections.

The new 528-page 2006 edition of D1.1 contains 22 annexes, 168 figures, 74 tables, and a commentary to guide users in understanding and interpreting the code’s provisions.

This and other AWS publications may be purchased through World Engineering Xchange, Ltd. (WEX). In the U.S. and Canada, call tollfree 888-WELDING (888-935-3464); elsewhere, call 305-824-1177; fax to 305-826-6195; or visit WEX online at www.aws.org/standards.

A catalog listing all AWS standards and other documents is available for download from the AWS web site, www.aws.org/catalogs .

To contact AWS Member Services, call 800-443-9353 in the U.S. and Canada; elsewhere, 305-443-9353, Monday through Friday from 8 AM to 5 PM Eastern Time.

The American Welding Society is the largest organization in the world dedicated to advancing the science, technology, and application of welding and allied processes, including joining, brazing, soldering, cutting, and thermal spraying. Headquartered in Miami, Florida, USA, AWS serves almost 50,000 members in the United States and around the world. For more information on AWS programs and publications, visit the Society’s Web site, www.aws.org.

PEDDINGHAUS EXHIBITS AT BIEMH EXHIBITION IN BILBAO, SPAIN Peddinghaus was pleased to exhibit the latest in machine tool technology at the Biemh Exhibition. This event was held March 6-11, 2006 at the Biemh Center in Bilbao, Spain. The 2006 edition of this exhibition featured 30% increase in exhibit space and 8% increase in overall attendance.

Peddinghaus featured a newly designed single spindle drill—the model MDL 1000B—at the exhibition. In addition to this CNC system for structural steel, Peddinghaus also exhibited a new series of productive universal ironworkers. New productive features were unveiled to an eager audience. These include the newly designed gauging table for easy fabrication of structural detail components.

The Peddinghaus team was pleased to receive many show attendees to our stand to discuss the latest technologies in fabricating steel. The current positive economic outlook promises a bright future.

The team exhibited the Ocean Avenger by Peddinghaus single spindle drill and four models of new ironworkers to a very receptive audience.

SPRING 2006

STEEL FABRICATOR’S REVIEW

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STEEL FABRICATOR’S REVIEW

SPRING 2006

These Costs Add to Your Overhead to Fabricate Steel…* *…and I Bet you NEVER Considered Them Trucking and Transportation Industry Impacts Your Future At a recent FMA conference, every aspect of the steel was considered—not just structural steel sections, but coil, plate, round and shaped bar stock, plate, high and low alloy, stainless, everything.

If it had to do with steel, it was considered at this conference.

Speakers were present from all major suppliers in the steel supply chain—from mines to mills to service centers—all segments were represented.

Perhaps one of the most startling (and overlooked) areas of the steel supply chain is transportation.

Most specifically, the TREND in the trucking industry.

The objective of the Steel Fabricators’ Review and Peddinghaus is to keep you attuned to issues which directly affect your business, and the future of structural steel. Let us know what you hear.

Contact lyle-menke@peddinghaus.com with thoughts on this and other topics for our structural marketplace.

To obtain a grasp on how trucking will affect YOUR future, consider this: • The average age of today’s truck driver is 54 years old • By law, today’s American truck driver must spend fewer hours behind the wheel • Of those decreased hours, an average of two are spent waiting to load/offload • Fuel costs have risen 30% in twelve months, and will not back off • Licensing, fees, etc for all truckers will only multiply in the future as governments seek additional sources of revenue Perhaps the most startling, is the age of today’s truck driver. Simply stated, these drivers will be retiring within the next 7-10 years. Their replacements will probably not be as apt to spend the many over the road hours as their predecessors. Additionally, the industry predicts that may demand more personal benefits, such as air flights home from the road more frequently.

What does this mean? It will COST YOU and your business for basic truck transportation in the future. Not only does it affect steel, but any commodity shipped over the road will be affected.

SPRING 2006

STEEL FABRICATOR’S REVIEW

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STEEL FABRICATOR’S REVIEW

SPRING 2006

W HAT IS T HE P EDDINGHAUS D IFFERENCE ?. . . . . . .

Since 1903 Peddinghaus has met international standards of excellence in the design and manufacture of quality machine tools for the structural steel, heavy plate and related metalworking industries.

Through the years, Peddinghaus has led the industry in numerous patented designs. This engineering provides solid machine tools which deliver consistent quality, high productivity and profits for our customers throughout the world.

As the outside features demonstrate, the Peddiworker is a versatile, dependable machine that performs in the most demanding environments. Top to bottom, inside and out, the Peddiworker by Peddinghaus has heart...

Its the heart inside that sets the Peddinghaus Universal Ironworkers apart from the others.

The next page demonstrates why—its what’s inside that counts.

Heavy Duty Cylinder Supreme Power for the Toughest Jobs Upper Gibs for Guidance Assures Vertical Alignment Adjustable Stroke Control Faster Output Heavy Side Frame Outstanding Machine Longevity

Square Notcher Superb Versatility

Tool Steel Slide Uniquely Engineered for Peak Performance

Quick Change Punch Unit High Performance Punching Power

Angle Shear Square Cuts Every Time

Flat Shear Blade Large Capacity, Deformation Free Cuts Lower Gibs for Guidance Reliability You Can Depend On

Visit us at MACH ’06 Hall 4, Stand 4448

SPRING 2006

STEEL FABRICATOR’S REVIEW

25

. . . . . IT’S REALLY WHAT’S INSIDE THAT COUNTS Upper Gibs for Guidance

Heavy Duty Hydraulic Cylinder Adjustable Stroke Control

Heavy Side Frame Plate Construction

Machined Grease Grooves

Tool Steel Slide

Angle Shear Opening Punch End Opening

Square Notcher Opening

Lower Gibs for Guidance Flat Shear Blade Opening

Because of the Engineering Behind Every Peddinghaus IronWorker, You Can Depend on Longevity Like This…

JOHN MALTESE IRON WORKS N. Brunswick, NJ Model 210/20 Installed 1961

KOENIG IRON WORKS Brooklyn, NY Model 210A/20 Installed 1958

NEW JERSEY IRON WORKS Jackson, NJ Model Peddiworker 1100 Installed 1990

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STEEL FABRICATOR’S REVIEW

SPRING 2006

FS 880 Shear Plate at 45 or 90 degrees—the Peddinghaus way • Hydraulic flat shear with integrated hydraulic power-pack • Material support table with two adjustable guides for precision flat cutting • Electric safety circuit; stroke movements that have been initiated can be interrupted in any position • Sockets for electrical contact length stop and machine spot lamp • Rugged plate design; vertical shear movement • Hydraulic drive system as protection against surcharge • Hydraulic hold down as optional • Electrical 39“ length stop as standard TECHNICAL DATA

MODEL FS 880

Flat shear Cuts flat bar

up to in.

16 x 3/4

Mitre cut 45°

up to in.

4.5 x 3/4

Blade cut length

In.

16.7

Working height

In.

36

Number of strokes – 13/16 in.

min-1

25

Stroke adjustment

In.

3/8 – 1-5/8

Power rating

HP

5.5

Charge of oil

Gal.

12

Net weight

Lb.

1,860

Overall machine dimensions

LxWxH in.

29 x 27 x 63

MACHINE DATA

Reference no.

45052

SPRING 2006

STEEL FABRICATOR’S REVIEW

CONNECT… YOUR PARTNERS… YOUR PRODUCTS… YOUR STEEL…WITH SDS/2.

>>> C O N N E C T YO U R PA R T N E R S TO YO U R P R O D U C T S A N D YO U R S T E E L FA S T E R .

SDS/2 enables engineers, detailers and erectors to work efficiently and accurately from one common database. There’s no need to rebuild models as the engineer hands off a project to detailers. On the job site, field engineers and contractors readily have access to the current connection designs and parts specifications. Features such as the CIS/2 Exchange and Web Review connect you to your partners better than ever. SDS/2 is still the epitome of structural steel design. Get connected, Call today.

www.sds2.com

800.443.0782

e-mail: info@sds2.com

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STEEL FABRICATOR’S REVIEW

SPRING 2006

Don’t simply retool your shop— rethink your system.

At the recent NASCC conference in San Antonio, I was pleased to speak with so many enthusiastic members of our industry, delighted that a vibrant marketplace for structural steel was finally in full swing. My staff and I fielded many questions from attendees, but all had one common theme, “How can my shop become more efficient to stay competitive?”

At Peddinghaus, our goal is to meet/exceed your goals and objectives. Our engineers and industry partners have been working overtime to provide the solid, production oriented tools that provide real value to your operation. Here are just a few products and tips that we have developed to make your firm successful:

Anton Peddinghaus

Welcome to the Spring, 2006, issue of our publication, the STEEL FABRICATORS’ REVIEW. Here in the USA heartland, Spring is always welcome, with its’ warm, sunny weather that provides new growth from mother nature. In the Spring of 2006, everyone at Peddinghaus is grateful also for the strong economy and robust market we are currently experiencing in the steel construction industry.

Examine Your Sawing Operation New saw technology allows for concepts such as “Speed Sawing”, where one saw can now perform, where two were needed previously.

If your saw is older than two years examine what Speed Sawing does to break production bottlenecks.

Investigate Shop Material Handling Flow As a global supplier of structural fabrication equipment, our staff routinely visits shops with varying structural fabrication capacities.

From compiling this data, we have learned how an effective shop layout can improve your beam floor-to-floor time by over 1/3!

Save Shop Space New technologies are coming in smaller and smaller packages–just look at your cell phone. High powered equipment now comes in space saving designs. Don’t clog your building with unnecessary measuring devices, but save it for quality fabrication that makes you real money. Why pay taxes on a large building when a small “garage” can house a saw/drill or a plate machine?

Ask Peddinghaus Some fabricators tell me they would love a Peddinghaus, but they simply can’t afford it—to that I say “Ask us!” Not only have we installed over 120 of our affordable single spindle drills, we have developed a new multi-spindle machine —the Advantage, model PCD 1100—that is 50% less than other competitive machine on the market.

A real Peddinghaus at an unbelievable price!

I encourage you to read the articles in this issue on Wall Manufacturing and Mifflin Construction. These are two European fabricators who speak the same language of steel construction as you do—they want to fabricate structural steel efficiently and profitably.

And when your time comes to investigate upgrading your shop facility, don’t just shop for equipment. Remember the words about Mifflin —Don’t simply Retool your shop—Rethink

your System.

VOLUME 18 STEEL FABRICATOR’S REVIEW Washington and Grove Street Bradley, IL 60915

NEWS FOR THE STRUCTURAL STEEL & PLATE FABRICATOR

www.peddinghaus.com PRSRT STD U.S. POSTAGE

PAID PERMIT NO. 38 Kankakee, IL