Peddinghaus Steel Fabricators' Review Winter 2009

FA B R I C AT O R S M A K I N G T O D AY ’ S S K Y L I N E P O S S I B L E

METAL PERREAULT

Joint Venture — Never an Adventure

Leading the Steel Revolution

A visitor to Quebec soon learns of the strength of the structural steel fabrication industry in the province.

Many shops are engaged in the steel construction industry and are strategically located near the St. Lawrence River. In such a concentration of fabricators, how does one shop stand out? Easy, by creating its own niche – focusing on the strength of its people, its management, and their collective creativity; Metal Perreault has carved out a unique identity as a high quality fabricator: not just in Quebec – but in all of North America.

See full story on page 4

Metal Perreault

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Joint Venture – Never an Adventure

Page Steel

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Leading the Steel Revolution

Redd Iron

The Outback of Australia has been known for many years as yet another “Concrete Jungle”. With 67 percent of all construction being concrete buildings, the steel construction industry has long played a secondary role in the Land Down Under.

George and Jacintha Piacentini, Leading a revolution that includes the Page Steel, Derrimut, Victoria, Australia retro-fitting of pre-existing concrete structures Page Steel has a new vision for the future of steel construction in Australia. Teaming up with Peddinghaus, and applying their unique blend of talents, Page Steel is an all-around modern success story.

See full story on page 6

Gerald Perreault, Founder and CEO of Metal Perreault, Donnacona, Quebec, Canada

MUNSTER STEEL:

IN THIS ISSUE

PHOTO CASE STUDY

A Remanufactured Drill Line in a Bridge Fabrication Shop?

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Then & Now

Oktoberfest in Review 13 Munster Steel: Bridging the Gap 18 President Obama Visits Munster

2009 NASCC Steel Conference

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Seeing Arizona Harley Style

BDL 1250/D: The Results Are In

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High Speed Carbide Drill Line System

Getting To Know…

John Holland, Vice President and General Manager of SSSL

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PAGE STEEL

Jeanne Robbins, President of Munster Steel, Munster, IN, USA See full story on page 18

REDD IRON

A Sense of Tradition… With a Sense of Humor

One of the most unique aspects of the steel construction industry – especially in structural fabrication – is the proportionately large number of family owned businesses. It seems that many companies were founded by Grandpa, and then turned over to Dad, and then to the next generation. It leaves you with a sense of tradition, something that keeps your feet firmly planted on the ground. Family businesses are a foundation of our economy, our business philosophies, and our culture, itself.

(l-r) David Atkins, VP of Manufacturing; Brian Atkins, President/Owner; Mary Schlener, Director of Finance; Chris Atkins, VP of Sales; Jarred Schlener, Estimator of Redd Iron, Brighton, CO, USA.

If you want to witness a true vision of the American dream – a thriving family business engaged in structural fabrication – pay a visit to Brighton, Colorado. In the “high desert” of the Rockies, you will observe what persistence, achievement, and family values have in common. Stop in at Redd Iron and see how family and business interact – profitably and happily – with a sense of humor.

Continued on page 10

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STEEL FABRICATORS’ REVIEW

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ADVANCE

In Tough Times Turn to Technology

Now is the time to explore new technology - and exactly what it can do for your firm! The industry has seen tremendous advances in machine tool design and capability. Peddinghaus alone has introduced SIX (6) NEW Machines in the past six months: • HSFDB

2500 High Speed Plate Processor with carbide drilling, tapping, counter sinking, plasma contour cutting, part marking – and more • BDL 1250 D Structural Drill – drills accurate holes in under 3 seconds • 800/600 high speed band saw • Affordably priced FPD 1120 plate processor with drill/punch capability • Towermaster APS 2063: Anglemaster precision with 6 tools and incredible speed • The Ring of Fire – the ultimate structural steel processor of the future

Lyle Menke

As We Look Toward the Future It is hard to believe we have already entered 2009—closing out the first decade of the 21st century. Do you remember back in 1999 the world experienced near panic and profound anxiety attacks as we approached the “New Millennium”? Pessimists were predicting that computer software would fail throwing the entire world into turmoil.

This New Year has been ushered in with severe economic conditions—and relative news that is serious cause for concern. This “Economic Perfect Storm” has the unusual effect of striking all countries in the world and virtually every industry—including steel construction and heavy plate fabrication.

We would be foolish to under-estimate the severity of this Recession. However, as in every crisis, one needs to advance with care and trepidation—but the key word is ADVANCE. That is the one word of advice we can offer, ADVANCE. It is more simple for you and your company than you think.

Don’t sit on the sidelines and wait to get run over by a negative economy.

Get up and fight back. Easier said than done, you say. Well, here are a few suggestions from some pretty smart people.

Today’s Peddinghaus fabrication machine tools are designed for you. Here’s why you save labor & save money: • They

are designed to run 24/7 directly from BIM models • Machines are multi-functional: performing many tasks in one machine – with one operator • They are operator and service friendly • Download

Peddinghaus is behind you 100% with the best service and warranty in the business, and a training program that insures you are ready to compete and excel!

Check Out Your Shop Layout: Big Tonnages in Small Spaces Take a walk into your shop, and plan on spending an hour or two. Watch your overhead cranes: • Track

the time it takes to chain up or position a flange clamp on a profile the time it takes to lift it in the air • Track the time it takes for welders/fitters to stop and watch the crane/beam go by • Track the time until the beam is successfully placed at it’s new location.

• Track

You will be surprised at the time it takes – and even more surprised at how much of a “spectator sport” crane movement is.

Peddinghaus maintains experts at shop layout and production efficiency. We have a special presentation on Big Tonnages in Small Spaces which we would be happy to share with you. It is loaded with tips that will save you money and make you more productive in less space.

Small Tasks Make for a BIG Difference Have you ever taken a walk through your yard, and checked out your stock inventory? Instead of wringing your hands over the excess, your first activity should be to verify it – and put it in order.

Your Mother always said that “Cleanliness is next to Godliness” so take some time to organize your yard. Make sure every beam, column, angle, channel, tube, and plate are organized by shape and size. Why? Did you ever consider the excess time wasted – meaning money – that you spend for a material handler to hunt for a specific section size?

Structural fabricators have analyzed this situation and have determined that a minimum of 15 minutes per hour is wasted by yard material handlers searching for the right profile. That adds up to 2 hours wasted per day and 10 hours per week. On a one shift basis that costs you up to $30,000 per year factoring in wages and overhead costs like insurance, benefits, etc.

It may sound small, but it all adds up. Say

to 2009!!

What is Steel Day 2009?

The NASCC in Phoenix will be the location for a Peddinghaus announcement that will have a great impact on the industry! Steel Day 2009 is coming – be ready – and watch for details!

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FROM THE CEO Dear Customers and Friends,

Do you remember the tagline in the movie Apollo 13 with Tom Hanks…

“Houston, we have a problem”? One of my favorite lines by the way, only this time around I like to say “the whole world has a problem!”

In speaking with my father over the holidays, even Carl Ullrich believes “I have seen many things in my life time — but never such an extreme world wide financial fluctuation!

• My

grandfather Paul always hired new talented employees; his saying was you have to look into the future. When the economy comes back we will be stronger then ever.

This was especially true for many of our engineers

Anton Peddinghaus If you look back only three months to October 2008, the global currency markets saw the U.S. Dollar around $1.4 to the Euro and $1.78 to the UK Pound. The price of a barrel of oil was at $80! I guess I don't have to tell you what happened to the price of steel. Wow, I wish I had only known then what I know now! I told my family that I would be happy to pay $120 to fill up my car again if I would have the power to restore the economy!

But, like I tell my kids, “You can’t cry over spilled milk!” So, let’s stop the whining! In this issue you will see an article in regards to the Oktoberfest. I have to say it was the pinnacle highlight in 2008 for all of us here at Peddinghaus Corporation. I would like to personally thank all our customers for taking the time to come and visit us in Bradley.

Every employee of Peddinghaus Corporation was thrilled to have so many customers visit us – from such distant lands – some as far away as Australia. Our team could not believe the outcome of this event. On our final night we had over 1,500 people in attendance!

As we all know, one cannot stage such an occasion without a good team of employees. I have to say I’m the proudest CEO! Many of you wrote thank you notes which I have included with this publication. We all agree this was an event of a lifetime and luck certainly played a part in it too (thank you Mother Nature for perfect weather)!

• My

So thanks again to: • Our

Ladies and Gentlemen who work for Peddinghaus Corporation say • Our Customers • Our Vendors • Our Business partners • All the Entertainers • The Event planners • And last but certainly not least, my family who let me have my dream come true Through the success of Oktoberfest, Peddinghaus has secured orders all the way out to April 2009.

This could not have come at a better time!

As you can tell I can go on and on, but best is to just read the article in this issue.

Lately I have had a couple of smaller customers contact me asking how Peddinghaus Corporation will deal with the upcoming economic challenges. I thought this part might be interesting to write about. Here again, thanks to Peddinghaus Corporation’s 105 year history, we can learn how our family successfully dealt with past economic slow downs:

dad always invested in new equipment. He mentioned you could not get a better deal and you have time to install & learn the equipment the right way. Be ready to lose some money. Like the saying goes you make some and you lose some! Not all the people once hired are excellent. As managers we all know that employees are certainly not the same in ability or attitude. At Peddinghaus Corporation we identify underachievers as our “C” players. Now is the time to seriously evaluate employee performances, and rid your company of those people lacking initiative. In the final analysis, you will probably learn that they don’t even want to work for you!

In closing, I want to remind you that we have all experienced some very good years recently – so be thankful – and be prepared for tomorrow. to today’s Don’t back off – say economic challenges.

At Peddinghaus Corporation, we are staying positive

by Saying to 2009 the best way we know how — by serving our customers and the industry: customer service - no reduction or drop off in technical support: we are here for you!

• Full parts inventory for same day shipments • Active participation in steel industry events such as trade shows, seminars, tour groups, etc.

• Superior

You need anything – give us a call!

Remember – the glass is always half full – today it may seem like it is leaking a bit, but keep working at it and it will soon “bubble over”.

Best of luck to you in the New Year! I look forward to welcoming you to Bradley in 2009.

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METAL PERREAULT

Joint Venture—Never an Adventure Metal Perreault has carved out a niche for itself through its highly specialized work in metal manufacturing for the industrial, institutional and commercial sectors. The company’s founder, Gerald Perreault, gained experience and know-how by working within the industry for many years before launching his own company in October 1987.

What used to take hours for plate detail now takes minutes.

The strength of the firm lies in their ability to specialize on joint venture projects, which focuses on the creativity of their staff of engineers, project managers, and shop specialists. Diversity is the key, with Metal Perreault having the ability to perform all of these project functions: • Structural

Steel Fabrication frames to architecturally challenging • Miscellaneous/Ornamental Fabrication • Simple stairs to the most complex design • Sheet Metal Fabrication • HVAC Ductwork • Ferrous and non-Ferrous Metals Manufacturing

Technology & Quality + Flexibility = Success Metal Perreault ranks among the best in the industry in innovation for structural steel and miscellaneous metal fabrication. Taking into consideration the diversified needs of the market, their flexibility opens doors to numerous innovations and project “tailoring” needs.

• Basic

Mr. Perreault is flanked by his key staff members Miss Sophie Bourgeois, Mr. Simon Harnois, Mr. Cyrille Guerin, and Miss Louise Talbot.

Metal Perreault does it all.

In Tough Economic Times, Be Flexible Metal Perreault has experienced continued growth since its founding in 1988. Why? By focusing on the market’s trend and special needs of their customers, they have built a reputation for tackling the toughest jobs.

What type of projects have Metal Perreault built their reputation on?

Fabrication Projects with Short Delivery Times • Sophisticated Miscellaneous projects • Challenging jobs “subbed” to them by other fabricators

How does Peddinghaus enter the success equation at Metals Perreault?

“By using our Peddinghaus machinery, such as our BDL drill line, our AFPS 623 anglemaster, and our newest addition – the FPB 1800 plate processor – we insure above average competitive quality/price ratio to our customer.

We always know that the Peddinghaus equipment NEVER LETS US DOWN – which leaves the assurance to our customers that we will always deliver on time.

“We are always on the lookout for new advanced technologies, and we know that a piece of equipment or machinery can make the difference not only in delivery but also in profit and loss.”

• Complex • Jobs

“We have built our niche by accepting new, difficult challenges,” says owner Gerald Perreault, “We have the people and the machine tools to be successful.”

Why are they successful?

Nesting Software powers the FPB-1800 which eliminates scrap and saves inventory dollars.

“It’s quite simple” says Perreault, “We embrace technology and commit to quality – our customers demand it – and the combination of using technology to create quality is the core of our business philosophy.”

Why Choose Peddinghaus?

When Metal Perreault decided to invest money in new technology to increase its productivity, it needed machinery that is manufactured with as much quality as Metal Perreault provides to their customers. However, it is not feasible to “test drive” before you buy.

“Our Peddinghaus representative, Steve Farrow, had exactly the knowledge and the experience to suggest the right machine to fit our need – he never “oversold” us or tried to steer us to a higher priced machine. His judgment was always honest and accurate. Even more, he could answer all our questions – before, and after – the purchase.

Metal Perreault purchased their Peddinghaus BDL Drill/Saw line in 2003. With the infeed material handling system in the yard, the drill

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BEFORE: Six workers and one burn table to process plate detail.

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Metal Perreault specializes in industrial, institutional, and commercial projects — no job is too big or too small.

Even in Quebec’s cold climate storing steel outside is the perfect space saving solution.

The Peddinghaus saw/drill processing line has been a mainstay of production at Metals Perreault for many years.

AFTER: FPB-1800 and one operator. line provides the perfect production scenario for them. The system works two shifts and feeds the entire shop.

In addition to accurate hole making and beam sawing, the system employs part marking and drill pop marking (layout marking) that provides accurate location for the next operations. This includes positioning for plate and angle components such as web stiffeners, gusset plate, and clip angle connections.

With increased beam capacity via the drill/saw line, Metal Perreault soon saw the need for

increased detail capacity. Thus, the AFPS 623 Anglemaster purchase followed one year later.

The Anglemaster empowered Metal Perreault to design more clip (clete) angle connections - with the ability to bolt together. With the ability to process flat stock as well, Metal Perreault design engineers employed more cap plate connections as well which led to decreased costs in both inventory and production time.

All beams processed on the drill line during one shift are fabricated for shipment within 24 hours.

Continued on page 8

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PAGE STEEL

Leading the Steel Revolution A Tradition of Growth The early 1970s marked the birth of Page Steel. With 5 employees, and an undersized shed, the company began fabricating projects for smaller builders. Large homes, small apartment buildings, and small warehouses were the primary source of income for the organization during its early years. Outgrowing their shop space several times throughout the seventies and eighties Page Steel continued to expand in both their workforce and shop space.

One key addition to the company was the hiring of Lynne Piacentini.Lynne joined the company during the mid eighties to apply her financial expertise to the company’s corporate initiatives.

In a short time Lynne and her husband George began playing a more active role in the firm and later purchased a 50% stake in the company.

With the company steadily growing while earning a reputation for exceptional service and quality the Piacentini family answered opportunity when it beckoned – in 2006 Page Steel came completely under the ownership of the Piacentini family. The family began to take a closer look at the ways that it could improve Page Steel’s procedures in order to become an even stronger force in the Australian steel construction market

Reinvention — The Formula for a Modern Success Story Although already an established company with a history of accomplishment, the Piacentini family took an aggressive approach toward retooling the company’s processes.

Lynne and George recognized the need to reduce the cost of production in order to stay competitive with the low prices of concrete structures – Investing in new equipment, reducing rental & overhead costs while streamlining production & administrative processes were crucial to achieving their goal. Enlisting the talents of their son Chris, and daughter Jacintha, the Piacentini family created a family formula for productivity.

Working in conjunction with an outside software company, Chris designed two software packages – Steeltrack and Esteel – in order to maximize the efficiency of shop flow and track jobs throughout production.

“Looking at the build quality of the machines immediately impressed us. The machines are so solid compared to some of the others we had looked at.

Realizing the benefits of moving steel with conveyors and cross transfers made the decision easy.” (l-r) Geoff Hooper of Eurotec, Lynne Piacentini and Chris Piacentini of Page Steel.

Jacintha’s experience working for one of the state’s largest builders gave her all the tools necessary to assume the role as Project Manager for Page Steel. Although other companies of comparable size generally employ multiple Project Managers, Jacintha is able to monitor all of the processes at Page Steel using the programs Chris developed.

Introducing the CNC “Advantage” – With Peddinghaus In an effort to further cut costs, the Piacentinis recognized the need to add a ‘true beamline system’, and other cutting edge technology to their fabricating arsenal.

After reviewing the qualities of several competitive companies Page Steel purchased their first Peddinghaus machines – the “Advantage” PCD-1100 three spindle drill line, and DG1100 Miter Band Saw with Material Handling.

With this purchase the firm got their first taste of what a Peddinghaus Machine can do for a company. Shortly after installation they were so impressed with the performance of the machines that they immediately placed an order for an 823 Anglemaster.

“This turned out to change the direction of Page Steel, and enabled the company to tackle much larger projects. As Page Steel is extremely critical on precision the machine had to prove itself to all employees. Immediately we had been impressed with both the speed and accuracy of the saw and drill, as well as the build quality.

Page Steel’s largest individual project had been undertaken in 2008, fabricating 5000 tons for 2 distribution centers. This could not have been even entertained without the new Peddinghaus equipment.”

More than Machines – Partners in Productivity With the addition of the new machines Page Steel and Peddinghaus began a strong partnership that has grown beyond the initial purchase of their first machines. The skilled staff that Peddinghaus employs have assisted Page Steel every step of the way – from the many service professionals to our friendly sales staff.

Everyone at Peddinghaus is a part of Page Steel’s team effort.

The new ABCM 1250 will soon be in operation for Page Steel

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The Anglemaster 823, complete with loading/unloading system, made processing detail fast and efficient.

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The Aldi Distribution Centre would not have previously been possible for Page Steel to fabricate in the time frame required by our client without the aid of our Peddinghaus machines.

The PCD1100 worked 20 hours per day cutting and drilling beams from 100mm angle to large 900mm welded girders. Some of the larger beams had around 100 holes each.

The PCD1100 performed perfectly, and easily kept up with our program. At the tail end of the project the Anglemaster 823C arrived and immediately went into action processing thousands of smaller 65mm angles.

Previously we would have had to do this manually, but now can punch the 65mm angle bracing on our Peddinghaus iron worker. In one hour the Anglemaster 823C, together with the automated loading and unloading conveyors can produce more than an employee could previously achieve in over 1 full shift.

The Anglemaster complements the PCD1100, as it processes all angles and allows the PCD to concentrate on other structural sections.

The project was very successful for Page Steel, and has shown this client and potential clients that we are able to handle large projects with ease.

–Chris Piacentini, Page Steel

“Ian Maxwell from Peddinghaus and Geoff Hooper from Eurotec have had a huge influence in the design and layout of the systems. Ian has been a pivotal factor in our purchases. He has firsthand knowledge of the machines capabilities and a tremendous focus on efficient ways of moving steel from process to process.”

Even customer service has had the opportunity to supply Page Steel with guidance when they needed it. Peddinghaus’ 60+ field service technicians, and inside computer service experts consistently find solutions for fabricators all over the globe. A testimonial to the efforts of these professionals is evident when a fabricator on the other side of the world has a question about their Peddinghaus machine, and solving it is as easy as checking their email.

“In the early days we had a question on the PCD1100, the Peddinghaus service department was able to dial into machine, gain power of the control panel and fix the problem. This was very impressive and sorted the problem out without excessive down-time.”

“Peddinghaus service in conjunction with Eurotec has absolutely been marvelous.

Peddinghaus has made a commitment to Page Steel by keeping stock of core components of all of our machines in Australia. When additional parts are required they arrive without fuss in 3 days to our door.”

World Travelers, Oktoberfest Visitors

Watching Their Plan Take Action

Page Steel joined 3,500+ fabricators from all over the globe recently when they visited Peddinghaus’ Oktoberfest this past fall. Having ordered yet another Peddinghaus machine prior to the event – an ABCM-1250 triple torch coper – the firm set out to meet the Peddinghaus staff and see the operation in Bradley, Illinois. Taking full advantage of the opportunity, Page Steel talked business with fabricators from all over the world. Leaving with a wealth of knowledge on how the modern fabricator battles market conditions, the 20 hour plane ride was definitely worthwhile.

Results are what this story is all about. The addition of the new equipment has played a crucial role in Page Steel’s recent success. The speed and precision of the Peddinghaus equipment has lowered costs for Page Steel and helped establish Page Steel as the pace-setter in the Australian steel construction market.

“George and Chris have asked me to thank Peddinghaus sincerely for the fantastic time they had in Chicago. They were so impressed with the generosity and hospitality shown to them, they have not stopped talking about their time there.”

– Lynne Piacentini

“We feel we have a huge advantage in the industry by moving to Peddinghaus CNC machines, as steel moves so much faster through each process. This will enable us to have every chance to tackle our goal of steel dominating the multi level markets.”

“We really consider Peddinghaus and Eurotec as team partners. The new machines keep running day and night, and keep producing accurate processed sections. Our output has increased so much that we have had to promote an internal employee to the role of second in charge of the workshop for day shift.”

“We are now producing up to 200 tons per week, and previously we had been hitting 100 to 120. Part of the large increase has also been an increase in workshop labor. I would imagine in U.S terms this is not considered a large volume of steel, but in the Australian market 200 tons a week makes Page Steel one of largest fabricators in the state.”

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METAL PERREAULT Continued from page 5

The Anglemaster 623 has been producing accurate angle components for many years.

We Replaced 6 Men With One Machine….

As business continued to thrive, Metal Perreault saw their plate detail requirements soar. To attack this production bottleneck, they again turned to Peddinghaus expertise for the right machine selection.

Cyrille and Gerald agree “The FPB-1800 is one of the best investments we have ever made.”

Tough Times Demand Technology Says Gerald Perreault, “Peddinghaus has really helped Metal Perreault stay at the forefront of the latest technology for structural steel fabrication.

More importantly for us, Peddinghaus commitment to us translates directly to our customers.”

“We considered all the Peddinghaus plate options,” says Simon Harnois, Project Manager, “but the FPB 1800 plasma/plate punching machine was the wise choice for us”.

The FPB 1800 was one of the best investments we have made. Here’s why: FPB paid for itself within one year labor saving is fantastic - one man can produce what took 6 before • No burn table headaches • Stock plate loading • Fishing out parts with a laborer • Creating holes for the burned parts • Material handling for all the above • No more environmental hazards with the waste water table • Software Nested parts means less scrap and more profit • Plate inventory is manageable again • It takes up little shop space.

A good partner is hard to find

• The • The

“We NEVER Lost Production Time Due to a Service Issue” “Everyone in this business knows that time is money. Peddinghaus service has always kept us in their priority. Even though we are located in Eastern Canada, Peddinghaus continually strives to help us. Here’s how: service – Peddinghaus has a bi-lingual service technician, Jean Marc Tousignant, located here in Quebec • Peddinghaus telephone service is available for us 6 am to 6 pm, as we are an hour ahead (Eastern Time)…this really helps us “get started early” • Local

— but we have found • Peddinghaus

keeps every part in stock – even though we are in eastern Canada, the parts are delivered within 24 hours

a good one in Peddinghaus.

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Redd Iron

A Sense of Tradition… With a Sense of Humor As a young man, Brian Atkins was active in the steel brokering business, from a base in the Midwest. His business trips took him often to Colorado, where he always enjoyed the time spent there. Finally, he heeded the words of Horace Greeley, “Go West, Young Man”, and Atkins took the steps to settle down in 1983. Along with this came the itch to start his own steel business.

On April 1, 1998, Redd Iron was born, specializing in structural and miscellaneous steel fabrication. Why April 1? As noted, the family that laughs together stays together, and the date was chosen essentially as a joke.

But, no April Fool’s joke here: Redd Iron is a thriving entity – directed, operated, managed, and worked by the Atkins family.

Redd Iron & Peddinghaus Team Up for Perfect Shop Layout When Redd Iron chose to proceed with their plans to install an automated system, they turned to their local source: Jim Daldos of Structural & Fabrication Equipment in Denver. Jim arranged for a family visit with Mom, Dad and the children to Peddinghaus to see the equipment in operation – and just as important – sit down and discuss shop material flow and layout with their engineers.

One of the big challenges facing Redd Iron was trying to incorporate a large new piece of equipment into a space that has been expanded upon 2 times previously, without planning for a third. One of the major concerns of Vice President of Manufacturing David Atkins, “We cannot disrupt the flow of material from one shop to the other. In order to keep this passageway open Redd Iron was faced with the possibility of a very costly and somewhat unnecessary expansion that almost shelved this project.”

“We had a basic idea of how the new system would operate in our shop, but we were looking for an economic solution … and the Peddinghaus engineers – Greg Carpenter and Bryan Martin – had some good ones,” advised David.

“The importance of good material flow focuses on beam handling. The Peddinghaus Quiet Glide System maintains lift and carry transfer modules that enable us to store on both sides of the conveyor line - infeed and exit.

“With our shop layout, we have a separate bay where we produce most of our plate and angle detail components,” explained David, “A concern was how to transport it from the detail bay to the welders in the fabrication bay.”

A major advantage of the Peddinghaus lift and carry transfer system is the ability to operate individual stands or carriages in tandem or independently.

With the help of the Peddinghaus engineers and the versatility of the quiet glide system Redd Iron and Peddinghaus pushed this design to a new level, deciding to use this option to their advantage.

“The Peddinghaus Quiet Glide system had the capacity to operate two of the stands independently; thus, we were able to install two of the stands at a longer overall length, and extend them into the detail bay.”

“We devised a cart system for transporting the detail components – identified by job number – from the detail bay into the fabrication bay.

Simple, fast, effective.”

This flexibility enables us to run multiple projects which helps us react faster to job changes, helps with our stock inventory costs, and keeps us “on track” for production.

Detail Parts + Drilled/Sawed Beams + Welders - Material Handling = Profit Says David, “Material handling is such a vital part of the fabrication process that is overlooked – we believe our processing system now adds to our bottom line profitability.”

Then and Now: Production Capacity with Same Employees Purchasing Peddinghaus was a big decision for the Atkins family. But a quick look at the past, present, and future production capabilities of the Peddinghaus PCD/DG 1100 saw and drill line quickly reveal facts proving a sound business decision:

The material handling outside with the ability to store on both sides of the conveyor enables Redd Iron to run different jobs simultaneously.

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The operator-friendly Siemens 840 Di control powers the system for Redd Iron.

The versatility of Peddinghaus cross transfers enables Redd Iron to process detail in one bay and fabricate in another.

PAST

PRESENT

FUTURE

100 tons/week

250 +, tons/week

300 +, tons/week

(mag drill)

(PCD/DG System)

(PCD/DG + CNC Detail)

Steel Erection Drives Quality A well known entity in the Rocky Mountain region is the steel erection division of the Redd Iron Family – Pyramid Steel Erectors.

“We recognized from an early time, the vital importance of steel erection, and the effect it can have on your bottom line,” says Brian Atkins. “In 2002, we started the erection company, and it has positively driven our business in many ways.”

• Providing

flexibility in our Production Schedule “last minute” surprises • Assists with inventory allocation • Controlling field costs helps Redd Iron achieve and maintain valued relationships • Adds to our quality control standards which enhances our reputation • No

Controlling the erection process is a big asset as it eliminates costly litigation and much of the on site “finger pointing” which bogs down projects and jeopardizes business relationships.

Continued on page 12

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REDD IRON Continued from page 10

Advantages of Automation Sitting down with the Atkins family will make even the most jaded economic pessimist look to the “bright side”….when asked about automation, the key is “Future”.

Since their relatively short experience with the automated Peddinghaus system, and accompanying software and design/build technologies, the Atkins are not hesitant in expressing their thoughts:

Lowery II Medical Building being erected by Pyramid Steel – a division of Redd Iron.

Speed, Effective Organization, and Improved Accuracy” • “Gives us a dynamic Processing Improvement which gives more time to address other business issues and challenges” • “Opens new markets for us – which means Redd Iron can grow – on our terms” • “We can bid now on profitable fast track jobs with full confidence in meeting deadlines” • “In a difficult market or economic down turn, we maintain capability to fabricate any job – with fewer people.”

• “Increased

Atkins Family Values The key to any company’s success is its employees – good ones are hard to find. When you are blessed with a group of children who maintain your family legacy of hard work, diligence, and achievement, it seems pretty natural to involve them in the business. That’s exactly what Brian Atkins, President, and Mary L. Atkins, Corporate Secretary/Treasurer did.

The success of Redd Iron – and its sister firm Pyramid Steel Erectors – is proof that prudent business decisions have far reaching positive effects.

The dedication and commitment of family members brings the enterprise to a high level of efficiency, ensuring longevity and competitiveness in the market for many years to come.

“I am really proud of my children,” says Brian Atkins, “not only for our business success, but for our family success as well.”

The PCD/DG-1100 is the backbone of production for Redd Iron.

Lowry II Medical Center – 185 tons at completion.

In 2002 Redd Iron founded Pyramid Erectors and it has positively driven the business in many ways.

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IN REVIEW Peddinghaus would like to thank our industry partners and Oktoberfest attendees for playing a crucial role in the event’s success. Peddinghaus’ showcase of cutting edge technology, five star entertainment, and world class hospitality appealed to the attendees from nearly 40 different countries this past September 24th-27th.

The almost 4,000 visitors that had made the trip to Bradley were given free reign over the Peddinghaus Corporate Campus. Nothing was off limits at Peddinghaus as customers and industry partners walked freely throughout the offices talking to employees, and other industry professionals at their leisure.

For those looking for a more structured tour – those ran around the clock throughout the event. Transportation was arranged so visitors could see not only the main campus but the Fabrication Shop and Remanufacturing Facilities across town.

When the sun went down Lou Holtz, The Kankakee Valley Symphony Orchestra, The Pendragons, and The Barenaked Ladies entertained the crowd late into the evening. If magic, music, or sports icons weren’t enough – thousands of five star meals were served during the event to keep hungry fabricators coming back for more.

In addition to Peddinghaus, 15 other industry leaders were on display – the Technohaus informed spectators on the industry’s hottest trends. Presentations like “Big Tonnages in Small Places” left fabricators leaving with industry knowledge you couldn’t find anywhere else.

The new technology received rave reviews during Oktoberfest specifically the Ring of Fire thermal fabrication system, the High Speed FDB-2500 plate processing system, and the BDL-1250/D drill line – all of which were demonstrated continuously during the event.

Testimonials from customers have been coming from all corners of the industry, and are featured on the following pages.

I just wanted to send a short note saying how much we enjoyed Oktoberfest.

I appreciate the hospitality and information provided. The show really opened our eyes to the future of the steel fabricating industry. It is exciting to know that Peddinghaus is on the cutting edge of equipment technology and will have the right solutions for fabricators to help us as our business grows.

— David Merchant, President Merchant Iron Works Inc. Continued on page 14

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STEEL FABRICATORS’ REVIEW

I just wanted to thank you for inviting AISC to participate in Oktoberfest 2008. I worked our booth on Saturday, and I was able to attend dinner and the concert on Saturday night. What a fantastic event! One of the best nights out I’ve had in while! Thanks!

— Keith A. Grubb, Regional Engineer American Institute of Steel Construction I would like to thank all of you for a great time and a very informative show. Your facility is top notch and you should be proud, your people were very helpful. Thanks to Alicia, she tries very hard to get us the best product you guys can put out. Lyle & Paul, you guys are great!

Thanks so much, I hope to be invited to the next Oktoberfest!

— Ed Lanham Marion Steel Fab I personally, and Tekla would like to thank you for giving us the opportunity to attend and present at this year's Oktoberfest 2008. It was a fantastic event. Transportation and accommodations were great. We had a steady flow of good quality traffic not only on a North American level, but internationally. We were busy and taking questions all the way up until 5PM Saturday evening. It was a fantastic event for us, and we hope we can do another event with you guys at the next Oktoberfest and also have you present at our next User Meeting event next summer.

— Christopher Keyack, Steel Production manager North America I would just like to thank you for the amazing event that you guys put together. I thoroughly enjoyed it! Please congratulate all involved for making it a success. The Peddinghaus staff was very accommodating, friendly, professional and provided a wealth of useful information. We are looking forward to working with you again.

— Jacques J. de la Querra, Project Engineer Group Five Steel Thank you for the invitation to Oktoberfest and giving us a great tour on Thursday. It is exciting to see the changes within the Bradley facility.

I can't believe the changes that have taken place since the beginning of this year! The innovations in your products speak volumes about the engineering staff and direction of Peddinghaus.

The HSFBD 2500 is an impressive machine. Paul and I agreed to get in touch in the near future and set up a meeting on site at Ryerson Chicago, I will keep you updated. Please express my appreciation to the entire Peddinghaus team for such a fine event.

— Brian Seeley Ryerson

Thank you very much for the great event and the hospitality last week. The whole MEBA team is proud to work together with this fantastic Peddinghaus team.

I am sure it was a enormous task with a lot of work for you and your team to create this event.

From all customers I got a great feedback during the Oktoberfest and I just can join this opinion.

You really made a fantastic job. The Oktoberfest will be beneficial for business and of course for our partnership.

— Marc Kashel, Exports Sales Manager Meba We had such a great time last week! You guys definitely outdid yourselves. Your staff was helpful, friendly, and wonderful!

— Carly Moore, Membership Services Manager AISC I wanted to thank the entire Peddinghaus family for the hospitality everyone has shown our people during last week. We certainly enjoy the partnership between our companies and of course everyone needs to see the business side as well as enjoy our time together in everything we do.

Please extend my thanks also to Anton who obviously did invest a lot in this event and I hope you had as much fun as we did during our visit to Oktoberfest.

— Hans G Ehrnrooth, President Tekla, Inc. I speak for everyone in the UK touring group when I say that it was an incredible show – awe inspiring in fact – everything ran very smoothly, no doubt because of both of your efforts and your excellent team over Bradley.

— G. Home Roberts, UK Participant

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Continued on page 16

16

. . .the best and biggest steel fabrication gathering I've ever attended in my life'!! – I would say Peddinghaus has well and truly put itself on the map – Congratulations.

— Bob Killelea James Killelea and Sons, UK This was the greatest corporate event I have ever attended. It was outstanding! Thank you to all for making my week a productive and memorable experience.

— Texas Fabricator I cannot tell you how much we appreciate the opportunity in having participated in you outstanding event. The opportunities for my company were outstanding. Hopefully our participation was helpful for you event as well.

— Jeffery Saxman Combilift, Dublin, Ireland Thank you so much for the great weekend with Peddinghaus. Every one of your staff went out of their way to make us feel at home. We think of Steve Farrow, Paul Muraski, and Ted Trybek as friends, not sales personnel. That is a huge compliment to your whole organization. The changes in Bradley since my last visit are really impressive. Best of Luck.

— Duff Zimmerman Cooper Steel Supply, Shelbyville, Tennessee

STEEL FABRICATORS’ REVIEW

What can we say - ‘Wow’ what an incredible event! Very nice job - well done. Thank you, as always for all of your hospitality.

— Paolo Colucci Maple Industries, Chatham, Ontario, Canada Thank you so much for a wonderful Oktoberfest celebration. We all had a wonderful experience with the “Peddinghaus Family”. It was great to share your business’ successes and the camaraderie of your employees and representatives.

— Dennis Maddox DenCol Supply, Inc., Denver, Colorado

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George and Chris have asked me to thank you sincerely for the fantastic time they had in Chicago. They were so impressed with the generosity and hospitality shown to them, they have not stopped talking about their time there.

— Lynne Piacentini — Page Steel Fabrications Pty. Ltd, Derrimut, Victoria, Australia Thank you very much for inviting me to the Peddinghaus Oktoberfest, I thoroughly enjoyed myself. Peddinghaus’ hospitality was of the highest possible standard and I look forward to a long relationship with the company.

Getting an inside look into the company was very beneficial and from this I don’t think it is possible for any other machine manufacturer to compete in any way.

— James van Rooyen Transcape Steels, Capetown, South Africa

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MUNSTER STEEL

Bridging The Gap Between Value & Precision Munster Steel is NOT your prototypical structural steel fabricator. True, Munster has a proud family heritage dating back three generations, but Munster’s approach to fabrication is multi faceted. Though they have the capacity, they do not specialize in high rise or power plant work, nor do they specialize in industrial or commercial work. Rather, Munster tackles tough jobs that demand precision and attention to details. It is not unusual to walk their shop, and see fabrications in process for bridges, building structures, and “miscellaneous” work.

Under the direction of the Robbins family, Munster has found success by focusing on difficult jobs that demand pinpoint accuracy – but have short delivery times. Sound tough? Munster Steel thrives on it.

Replacing a “Tired” Machine Munster Steel had to make a decision. Their existing Peddinghaus BDL 1250 drill was nine years old, and had seen many, many holes. Average running time was 12 hours per day for those nine years.

“Like any used car, it was worn out”, advised Miro Cigler Munster Shop Foreman, “In watching it run recently, we knew it had to be replaced”.

Jeanne Robbins, Munster President, was instrumental in the decision process, and describes her thoughts on the decision-making process.

“We built the reputation of Munster Steel on quality and delivery, I could not jeopardize these standards, so we made the decision to move forward.”

Justification Process for Buying Remanufactured “We examined all options for the existing drill line – a Peddinghaus model BDL 1250 – this is how we proceeded:

OPTION 1 – Retrofit the existing drill Positives: • No need to disassemble machine - perform retrofit on site • Steel frame is strong – update any obvious worn parts – mechanical, hydraulic, and electrical • Initially, seemed like the fastest way to proceed • The drill line had already been expanded from a 3 to 9 spindle machine 6 years ago Negatives: • Difficult to determine exactly which components require replacement without a thorough machine review – probably by a service tech • Retrofit components – compatible with the existing machine had to be ordered, assembled, and delivered • Warranty on replacement parts only • Upon examining the machine, the on site down time would be prohibitive • There are more items to trouble shoot with a retrofitted machine, as a problem could come from any area: mechanical, hydraulic, or electronic. (right) Bridge girder for 92nd Street bascule bridge in Chicago – processed on remanufactured BDL 1250/9, FDB 1500 plate processor and Anglemaster.

Jeanne with Miro Cigler, Shop Superintendent

OPTION 2 – Purchase a new machine Positives: • New Machine, latest technology • Good delivery • New warranty

Negatives: • Higher Cost • Operators/Maintenance had to learn new technologies (control, etc) • Some modifications needed to existing drill location: concrete, passline, etc

OPTION 3 – Purchase a remanufactured BDL 1250 from Peddinghaus/SSSL Positives: • BDL 1250 was completely retrofitted and upgraded – all worn parts replaced - regardless if mechanical, hydraulic, or electrical • Fast Delivery - available in 3 weeks • New machine warranty: 1 year parts and labor • Price was 2/3 of a new machine • Remanufactured BDL 1250 fit perfectly into existing shop location • No retraining of Operators and maintenance people • From time, the old drill was removed until drilling holes on next job was about 2 days “The remanufactured machine looks brand new,” says Miro, “It is totally repainted, and you can see the meticulous care taken in the remanufactured process. Also, the Peddinghaus technicians from their SSSL division were fast, cooperative, and knowledgeable.”

“We removed the old drill, SSSL delivered the new remanufactured BDL, and we located in place the same day – great teamwork”, added Jeanne.

The new drill has already participated in some new projects from Munster.

A bascule bridge girder, with many holes (400) was processed. In addition to beams and columns, the BDL has already processed angle and channel as well.

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A Fabricator’s Voice in Washington – President Obama Visits Munster Steel

(l-r) Munster Steel President Jeanne Robbins, children Allison & Jacob, President Obama and retired Munster Executive Ronald Robbins and Mrs. Barbara Robbins During the Indiana primary election last May, President Obama made a special visit to Munster Steel. Why? Can you find a better voice for infrastructure expertise than a structural fabricator? Especially a structural fabricator who has an intimate knowledge of both buildings and bridges?

Mr. Obama spent some time learning first hand about the structural steel fabrication process: the functions of fitters and detailers, and what exactly separates a “beam” from a “column”.

In a closed meeting with Ms. Jeanne Robbins, President of Munster Steel, she and President Obama addressed the topics of needs/requirements of structural fabrication and the challenges that the industry faces. Ms Robbins discussed the importance of infrastructure work and its' positive affect on our economy.

“It was a tremendous honor having Mr. Obama visit Munster Steel and address our employees, it is a highlight for the history of our company”, added Jeanne.

Fred McCraw, Munster Steel’s Shop Steward, introduced President Obama.

President Obama speaking at Munster Steel in Indiana.

Munster Thrives on Tough Jobs – Needs Machines to Match “We provide fabricated components for demanding customers in a challenging industry,” commented Jeanne, “we will never compromise our values or reputation in the marketplace.”

“When delivery time is vital, and accuracy is paramount, we turned to the SSSL division of Peddinghaus for a drill line answer.”

“They delivered.”

Monroe Street Bridge, Chicago, Illinois

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NASCC SHOW – SEEING ARIZONA HARLEY STYLE The AISC will sponsor the 2009 NASCC Steel Conference this April 1-4 in Phoenix, Arizona at the Phoenix Civic Convention Center. More than 80 technical sessions will be featured – providing the Structural Steel industry with invaluable insight. Take advantage of this opportunity to network with your peers as well as learn about the latest industry techniques and innovations.

And in case you missed our Oktoberfest, Peddinghaus will be there displaying (3) cutting-edge machines that will revolutionize the structural steel and heavy-plate industry.

The High Speed FDB 2500

The BDL 1250-D

The Ring of Fire

Speed Drilling, Tapping, Countersinking, Part Marking and Thermal Cutting • 8 tool changer travels with spindle • Drills 2250 RPM • Processes plate 3" (75 mm) Thick x 96" (2500 mm) Wide x 20' (6 meters) Long

• High

speed carbide drill line 6 point clamping system specifically designed for high speed carbide drilling • Patent pending Smart Spindle II Technology • Drills 1800 RPM with Siemens spindle specific motor • Peddi-Cool eco-friendly tool lube

•A

• Superior

• Utilizes

• High

true “All in One” machine thermal cutting in a sweeping 400° motion • Cuts, bevels, splits, and creates AISC approved bolt holes with ease • Go from fabricating columns to detail parts – ON ONE MACHINE IN A SINGLE PASS

Peddinghaus has always served as the unofficial “Tour Guide to the World of Structural Steel Fabrication”. We have sponsored tours from the Middle East to UK/Ireland to all geographic areas of the USA. Peddinghaus always enjoys a little sightseeing along the way, and we have developed a good knack for mixing business with pleasure.

So, what better way to kick-off this year’s NASCC show but with a Harley Tour of Arizona and the fabrication shops it holds!

Arizona Harley Tour will be March 28-31. For further details about this exciting event, contact rachel-lanoue@peddinghaus.com.

Get your motor running… we're heading out on the highway… the Peddinghaus way!!

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BDL 1250/D

HIGH SPEED CARBIDE DRILL LINE SYSTEM Designed To Process All Structural Shapes Contact Peddinghaus at 815-937-3800 today for more information or to set-up a demonstration of this bottleneck-busting drill line system — sure to increase your shop’s overall fabrication efficiency and bottom line profits!

MATERIAL PROCESSING SPECIFICATIONS INCH Maximum Profile Width 50 in Minimum Profile Width 3 in Maximum Machining Height 24 in Maximum Work Piece Weight 43,800 max lbs Number of Drill Spindles 9 Drill Spindles Per Axis 3 Power Per Spindle 25 hp @ S6-40 Drill Diameter 5/16" to 2" min-max inch

METRIC 1250 mm 75 mm 610 mm 18867 max kg

18.5 kW @ S6-40 8-50 mm

HIGH SPEED CARBIDE DRILLING AT 1800 RPM

PATENT-PENDING SMART SPINDLE II TECHNOLOGY

The Peddinghaus BDL-1250/D drill line is a high speed drilling machine like none other. With its carbide tooling, Siemens 25 hp (18.5 kW) motor generating an 1800 rpm spindle speed and Peddinghaus Smart Spindle II technology, your fab shop will be producing more tonnage in a shorter amount of time.

The second generation of Smart Spindle technology utilizes active linear feedback while drilling. Upon sensing breakthrough, the BDL-1250/D instantaneously moves onto the next hole in the pattern – eliminating the inefficient drilling of air and dramatically increasing the number of holes that can be drilled in a given amount of time.

MINIMUM QUANTITY LUBRICATION Automated, through-tool cooling optimally lubricates the drilling process which cuts down on the amount of lubrication being used when operating your Peddinghaus drill line. Just fill the reservoir and the machine does the rest. Our safe “green” coolant is a nearly dry, vegetable oil based lubricant. It is environmentally friendly, requires no clean-up, leaves no residue and does not interfere with subsequent processes such as welding, painting, etc.

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INCREASED CLAMPING POWER

CENTRAL GREASING SYSTEM

To accommodate carbide tooling and high speed drilling, the BDL-1250/9D has the paramount clamping system in the industry. The system is comprised of: 4 vertical hold downs located at the entry and exit side of the machine; 50% larger infeed roller surfaces; underside web support system that prevents the flexing of thinner materials; Z-tower braking system; linear rail braking systems and a web clamp system that not only probes material, but presses the web securely against the underside support – eliminating any possible material movement. All of these revolutionary material clamping elements prevent vibration and the costly, inefficient characteristics associated with the breaking of carbide tooling.

Hand greasing fittings are a thing of the past with the central greasing system on the BDL-1250/D. Simply fill the reservoir and the machine will grease itself automatically – cutting down on costly machine downtime and maintenance.

23

“We purchased the new Carbide drill model BDL 1250 at the Peddinghaus Oktoberfest, and we can honestly say this new drill line has increased our overall production and through-put capability by 40%.

We investigated all the other “carbide drill lines” on the market, and I can tell you that Peddinghaus has got it right.

They know drilling, and this machine has everything it takes for high speed drilling. The frame is bigger and stronger, and multiple clamping systems are used on the machine to insure the drill never “chatters”.

SIEMENS SPINDLE SPECIFIC MOTORS The backbone of carbide drilling is the power source.

Peddinghaus uses the latest electronic technology to provide a spindle motor that delivers the exact rpm required for each hole drilling application.

A big concern with carbide drilling of structural profiles is running thin web floor beams – but Peddinghaus has a unique underneath web support that eliminates any possible deflection.

ACCURATE, RELIABLE MEASURING SYSTEM

They effectively reduced maintenance

The time tested technology of Roller Measurement has evolved to accommodate the next generation of cutting-edge accuracy and performance. By utilizing state-of-the-art software to program the Peddinghaus Roller Measurement System, it is able to locate the truest part of the material to measure. By measuring from the heel of angle or channel, or the center of a beam and square tube, the BDL-1250/9D measures with greater accuracy than ever before.

with an eco-friendly air mist cooling and an automatic central lubrication system designed into the machine.

That’s just good engineering.

The Peddinghaus Carbide drill BDL 1250 D is the fastest thing on the planet for drilling steel: Peddinghaus

SIEMENS CONTROL/REMOTE DIAGNOSTICS

BUILDING MODELING SOFTWARE

”

engineers nailed this one.

The Peddinghaus BDL-1250/9D proudly boasts Siemens controls and electronics. These modern masterpieces of CNC technology place the operator in a familiar PC atmosphere while still providing the durability needed in your CNC control.

This provides Peddinghaus’ Customer Service Technicians with the ability to remotely dial-in from anywhere in the world to the Siemens control panel. All you need is an internet connection and a member of Peddinghaus’ talented service staff – and help is just a click away.

Peddimat software works in conjunction with modern building modeling software programs, saving you time and headache of re-formatting materials. Simply import the beam from your BIM software right into Peddimat and you’re ready to fabricate.

Bill Gallant, Production Manager and Paul Rosenthal, Vice President Novel Iron Works, Greenland, NH

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GETTING TO KNOW…

John Holland Vice President and General Manager of Structural Steel Systems, Ltd

To know where we are going, we must first know where we have been. The constant drive for innovation in the Steel Fabrication industry is driven by our desire for superior technology. It’s hard to remember what the Steel Fabrication market was like before the arrival of advanced CNC technology; someone who’s been there, and truly helped the industry evolve is Peddinghaus’ very own JOHN J. HOLLAND. John’s impressive industry resume lists 47 years of experience in the Steel fabrication marketplace, and is evidence of his position as an authority on steel fabrication and construction today.

(L-R) John Holland, Steve Farrow and Michael Sharp – Oktoberfest 1992.

The success of Peddinghaus Oktoberfest was a real feather in John’s cap.

John remembers the “early days”, when shops like American Bridge employed nearly 1,000 workers. With today’s technologies, much fewer man hours are required to attain remarkable tonnage amounts.

“I remember the very first Drill Line ever exhibited in North America – Peddinghaus was exhibiting it at IMTS, September of 1976. The machine was controlled by a set of TV operated cameras. Compared with today’s technology, it was pretty modest – but it was a start. In reality, it was the start of something completely revolutionary for its time.”

What started with John selling tooling to fabricators turned into a life-long passion for the steel fabrication and metal working industry.

In his early days traveling across North America (visiting many fabricators still in operation today) John caught the attention of Mr. Jerry Hilston, Senior Vice President for American Peddinghaus, based in Moonachie, NJ. Jerry helped spearhead Peddinghaus’ progress in North America, and he saw John as a tremendous asset to the future of the firm.

Having worked side by side with John through multiple industry events, Jerry invited John to join the Peddinghaus team. John was a natural in his new role – his in-depth knowledge of the industry and keen understanding of the Steel Construction market proved invaluable to American Peddinghaus during its early years.

John has witnessed many different trends in the Steel Fabrication industry over the years. He helped introduce cold sawing technology, and watched the refinement of the structural band saw unfold before his eyes. When Peddinghaus introduced the tandem machine concept to the industry John was instrumental in promoting this innovative, production oriented – yet space saving – technology .

As the first official hire of American Peddinghaus, John ushered in multiple trends in technology advancements that have evolved into the machines we use today. John witnessed automation as it slowly progressed throughout the steel fabrication industry. When Peddinghaus introduced the very first beam drill line John was the earliest to promote the new technology; shortly after the original Beam Punch Lines and Anglemasters came into the picture.

Holland was instrumental in the development of tandem and triad machine production centers.

Continued on page 26

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JOHN HOLLAND Continued from page 24

“What has been extremely gratifying for me is to play a part in new machine tools and technology that have truly changed the scope of steel fabrication at the shop level. For example, I have worked closely with Peddinghaus engineers in the research and design of these tools: • The

first heavy plate system for gusset, splice, base, and connection plates of all types: the Peddinghaus F-1154 Duplicator. The machine combined material handling, CNC punching, and parts handling into one machine – formerly a task performed by 3 or more shop workers. It is amazing the path we traveled to arrive at the HSFDB 2500 for heavy plate.

John’s peers congratulate him on a job well done.

“I am very proud to have played a small role in the development of this industry changing equipment.”

With his eyes and ears tuned to steel fabrication, John has seen the many ways fabricators have adapted in today’s modern market. He has observed CNC equipment truly level the playing field for the smaller fabricator and increase efficiency across the board.

• The

first automated beam coping system, using a multi-torch approach to truly automate the laborious task of coping and detailing beams.

The Peddinghaus ABC series of machines soon became the standard bearer for thermal cutting in the industry.

“20-30 years ago you only saw medium to large fabricators using CNC equipment. Now there are shops with 2-3 men able to compete on projects with the use of Peddinghaus equipment.”

So what does a person who’s been in the industry for nearly half a century see as the future of fabrication?

“The smaller fabricator will be able to produce higher tonnages for less man hours in the future.

Machines like the PCD have already started this development and the machines that Peddinghaus is continuing to develop will only progress the industry further in this direction.

The combination of these machines and the evolution of effective software will play an important role in the future.”

new carbide technology for high speed drilling of heavy plate and beam profiles identify a new age of productivity for the steel construction industry.

• Today’s

When you ask John what he is most proud of he answers with no hesitation: Having had the opportunity to work with the people, and companies that make steel fabrication such a great industry.

“I am proudest of having the opportunity to watch Peddinghaus grow. Knowing firsthand the impact that this company has had on steel fabrication is the greatest reward. Above all the fabricators that I have done work with over the years have become close friends and comrades that I am privileged to know."

Peddinghaus president Michael Sharp presents John with a token of appreciation from his fellow employees.

He may mention the fact that he introduced the drill line to North America with Peddinghaus, and he might only briefly note that along with Peddinghaus he has contributed to the evolution of tandem processing systems.

One of the men who was part of the invention of the automatic coping system has proven to be a leader in the industry and Peddinghaus is grateful to his service.

Effective this past January 1st, 2009 John Holland has officially retired from Peddinghaus Corporation. His retirement is short-lived as he assumes new duties under Peddinghaus’ daughter company: Structural Steel Systems, Ltd. John will continue to service the steel fabrication industry as the Vice President and General Manager of SSSL – providing the very same insight and expertise that many have been fortunate to experience.

Join us in congratulating John, and thanking him for his unmatched dedication and service to the steel fabrication industry.

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Structural Steel Systems, Ltd.

Peddinghaus Machines – Fully Remanufactured To Their Original Excellence By SSSL • Many updates need to be added at Peddinghaus and many issues are specific to that machine.

The Benefits Of A Full Rebuild

• It is nearly impossible to trouble-shoot problems.

When a used machine is rebuilt it is stripped down to the bare frame and literally re-manufactured in many ways. All gearbox assemblies are stripped and restored replacing all parts excluding the main casting and plates.

• Mixing new wiring and old wiring is not recommended – creates problem if machine ever needs

to be serviced.

• There is an unpredictable amount of downtime – production comes to a halt.

• There is NO warranty available.

Your machine is still an old machine if only electronics are replaced.

The entire electrical panel is stripped bare and all components are replaced. A new electrical system with breakers rather than fuses is installed with all new wiring.

BEFORE

Full Rebuild Vs. Electrical Retrofit Many things can happen with only an electrical retrofit: • Accuracy is compromised – wear causes trouble when new motor is holding its measurements.

A fully remanufactured machine also includes: • New Servo Motor Package

“I couldn’t be more satisfied with our refurbished FPB 1500. The machine has run without a problem since it was installed three years ago. Peddinghaus did a great job with this unit. When it arrived, it looked like a new piece of equipment.

• All New Hydraulics • New CNC Control

Your Machine is New Again!

AFTER

Peddinghaus Can Help • Machine trade-in value will save you money.

• Can remanufacture your old machine or take in

trade for an already remanufactured machine.

Not only does the FPB 1500 help our throughput, it is a source of pride for all employees.”

VOLUME 29 STEEL FABRICATOR’S REVIEW Washington and Grove Street Bradley, IL 60915 say

AFTER

• 1 year warranty – free parts/labor.

We moved three people out of part making to other areas and the turnaround time for parts has been significantly reduced. It is much easier for us to find a person who is able and happy to operate this equipment than people who will manually make parts.

— Glenn R. Tabolt, PE STS Steel, Inc., Schenectady, NY

During the fully remanufactured process, the customer upgrades from three spindles to nine – providing a host of benefits such as: BEFORE • Eliminating downtime due to tool changing • More tool options are available to owner • No more flood coolant creates less waste • Through the tool mist coolant installed allowing for environmentally safe vegetable oil lubricant use.

If you have any questions please call: 815-937-3800 or visit us at www.ssslmachinery.com

NEWS FOR THE STRUCTURAL STEEL & PLATE FABRICATOR

www.peddinghaus.com PRSRT STD U.S. POSTAGE

PAID PERMIT NO. 157 Joliet, IL