for CNC rotary tables on ALMAC machines by pL Lehmann

for machining centers CNC rotary tables

08.2013

rotary tables on

machines

CNC rotary tables from pL LEHMANN ideally complement machining centers! The Swiss company pL LEHMANN has been building compact, high-precision CNC rotary tables for over 35 years.

Overview + Technol.

To make the search for the best machine/rotary table combinations significantly easier, all practical applications have been clearly summarised in this catalogue. The assembly position on the machine table differs by «Standard» and «topPos» as well as «X position» and «Y position:

CU 2007

– Standard: The rotary table is screwed on the machine table using the standard mounting elements.

CU 3007

– topPos: To be able to use the machining space within the colli sion area as best as possible, a special base plate is necessary (not included with delivery) – X position: the divider axis position must be aligned parallel to the machine›s X-axis (A-axis) – Y position: the divider axis position must be aligned parallel to the machine›s Y-axis (B-axis) Note: The assembly position and type of mounting elements are suggestions without guarantee and must be adapted to the application (type of machining, device and machine) as well as the accuracy specifications of the respective workpieces. All illustrated applications (Pages 16–27) as well as the 3D-CAD 300

400

138

Standard, X position (EA)

180

topPos, X position (EA)

600

211.5

Company

600

100 40

100

400 Kabine

205 150 500

40 0 183

211.5

The current space restrictions are visible

100

177

400

100

on the drawings. The green surface represents the largest possible working area with a horizontal dividing axis position.

164

EA-510.L

211.5

45 180

164 211.5

Bearbeitungsbereich. Spindel ohne Werkzeug.

400

164

220 16 Y position 160 (M2) Standard,

pL LEHMANN

600

100 100

Bearbeitungsbereich. Spindel ohne Werkzeug.

Important advantages with pL LEHMANN compared to its competitors: – Best use of machine space and traversing paths – Smaller motor dimensions (more favourable energy balance) – Very short cycle times with pL LEHMANN clamping management – Huge variety of workpiece clamping options

190 135 Kabine

25 0 200

50 200

300

400

CU 2007

211.5

383

165 110

Kabine

167

500

CU 2007

500

Example pL LEHMANN EA-510.L on

Accessories

180

500

300

model for topPos base plates and CNC rotary tables are available on our website www.lehmann-rotary-tables.com.

Bearbeitun Spindel oh

Bearbeitungsbereich. Bearbeitungsbereich. Spindel ohne Werkzeug. Spindel ohne Werkzeug.

Bearbeitungsbereich. Spindel ohne Werkzeug.

Overview and classification

Great selection

pL LEHMANN CNC rotary tables are:

2 machining centers 15 pL LEHMANN CNC rotary tables 32 Assembly positions

compact – fast – accurate –

CU 2007 CU 3007

T2-507510

T1-520520

T1-510520

T1-507510

TF-520520

TF-510520

TF-510510

TF-507510

M3-510

M3-507

M2-510

M2-507

EA-520

RFX-510

rotoFIX

EA-510

EA-507

CNC

Overview + Technol.

fully sealed – flexible – stable

Accessories

5 th axis

α 2/5000(HV)is

Page

4 th axis

Page

β 1/6000is

5 th axis

4 th axis

5 th axis

4 th axis

α 2/5000(HV)is

Page

α 2/5000(HV)is

Page

5 th axis

4 th axis

5 th axis

4 th axis

5 th axis

4 th axis

Page

4 th axis

Page

α 2/5000(HV)is

Page

β 0.5/6000is **

β 1/6000is

Page

α 2/5000(HV)is

Page

α 2/5000(HV)is

β 1/6000is

Page

α 2/5000(HV)is

Page

5 th axis

α 2/5000(HV)is

Page

α 2/5000(HV)is

Page

4 th axis

β 0.5/6000is **

4 th axis

β 0.5/6000is **

needed motors*

CU 2007

Page

CU 3007

Fanuc

16 16 16 16 17 17 18 18 19 19 19 19 20 20 20 21 Page

Page

Company

22 22 22 22 23 23 24 24 25 25 25 25 26 26 26 27 * needed amplifier on proposal of FANUC. ** As from approx. 2014 onward, the motor Fanuc β1/6000is (MOT.FA-1/6is) will be used. Swivelling axis (5th axis) Divider axis (4th axis)

Image gallery and workpieces

Overview + Technol.

EA-520.L rotoFIX centrically

CU 3007

4th axis

CU 2007

EA-510.L

EA-520.L rotoFIX underneath

Accessories

EA-520.OL

4th + 5th axis

Company

TF-510520.LL fix

TF-510520.LL fixX

T1-510520.LL fix

TF-510520.LL vario

T1-510520.OLL fix

T1-510520.LL fixX

Image gallery and workpieces

Overview + Technol.

EA-510.L longFLEX RST

CU 2007

M2-510.L

Accessories

M3-510.L

TF-510520.LL varioX

T1-510520.LL vario

Company

EA-510.L longFLEX GLA

Multi-spindle rotary tables

CU 3007

T2-510520.LL fix

T1-510520.LL varioX

T3-510520.LL fix

Various technical recommendations

Provided with the correct information and properly recorded = save time and costs

Overview + Technol.

Spindle speeds and cycle times

Requirements to be met for their validity and achievability are that the maximum speed of the motor as well as the acceleration and jerk limitation values can also be parameterized on the respective CNC control unit. All calculations are based on the respective standard load according.

The pL spindle clamping

CU 3007

CU 2007

–A ir pressure connection of 6bar – NO need for a hydraulic unit! – I ntegrated pressure intensifier generates an oil pressure of up to 220bar –C lamping ring, analogously a hydraulic expansion chuck – P ressure-controlled by means of pressure sensors and blackBOX Extremely short clamping cycle times (reference values, see right) * If the «Clamped» signal is only queried / evaluated in the feed mode, the clamping time for the calculation of a cycle time does NOT have to be considered (= significant reduction in cycle time).

Pressure monitoring

6 bar air pressure  220 bar oil  507: 150 bar oil

EA-507 EA-510 EA-520 EA-530

unclamp 60 ms 90 ms 100 ms 150 ms

clamp * 100 ms 170 ms 180 ms 330 ms

Parameter lists

Accessories

In order to minimize the commissioning time and to optimally use the pL rotary table, specific parameter lists for different control units are available at www.lehmann-rotary-tables.com. For load-relevant parameters, we distinguish between – Usual = ecommended normal settings – Catalog = if max. possible limit values should be reached (optimum values) Max. load = if max. possible inertias should be moved

PLC versions

Company

The pL LEHMANN spindle clamping is an exclusive product and provides a great savings potential. At www.lehmann-rotary-tables.com, you will find corresponding PLC templates.

Commissioning instructions

In addition to general, comprehensive commissioning instructions, machinespecific instructions are also available.

Options Order no.

Description

EA-507 EA-510 EA-520 GET.507-GEN GET.510-GEN GET.520-GEN GEO.507-GEN GEO.510-GEN GEO.520-GEN SPI.520-d64 2) SPI.507-Lab 4) SPI.510-Lab 4) SPI.520-Lab 1) 2)

incl. concentricity and axial run-out precision HSK and ripas clamping not possible

3) 4)

EA-530 GET.530-GEN Increased gear precision, ½ Standard tolerance 3) GEO.530-GEN Increased geometric precision 1), ½ Standard tolerance 3) Increased spindle passage, ø64 SPI.530-Lab Spindle seal with labyrinth, integrated sealing pressure control

to order per spindle (example: T3-510520 = 4x) HSK and ripas clamping manual not possible

CANNOT be retrofitted

x x x x

can be retrofitted

Evaluation of the rotary table

Acceleration Linear rotary movement Decelerate Machining release

pL Lehmann

Competitor

0.1 sec

0.15 sec

0.3 sec

0.5 sec

–

0.25 sec

0.4 sec

0.9 sec

DT 400

Release spindle clamping

DT 360D

CU VC 2007 430

Positioning time 90° (example)

Overview + Technol.

Short positioning time, because time is money

Clamp spindle (approx. 0.15 sec) ... machine is already moving ...

Positioning time

–55 %

Time [sec]

DNMCU 3007 VC 400α 510

Rotating speed

... Monitor with pressure sensor ...

gain in time of up to 0.5 sec

DxM 500 (HS) Acces-DNM 400 Mynx/VM 5400 sories / 500α

monitored positioning approx.0.4 sec

Competitor: fixed positioning time of approx. 0.9 sec

Cost efficiency calculation (example) Quicker positioning shortens manufacturing time and incre-

DxMCom650 (HS) Mynx/VM pany6500

ases productivity.

A) Increasing the machine's efficiency [hrs / year] = 0.5 sec

44 positionings per piece = 44 x 0.5 sec

= 22 sec

15 pieces per hour x 6000 hrs / year

= 550 hrs

90°

Mynx 7500

Gain in time per positioning

B) Profit increase per year 550 hrs x € 60.–/hr (machine cost rate)

Accessories

€ 33‘000.–

Company

Motor housing

New design with innovative plug-and-play technology

Overview + Technol.

CU 2007

CU 3007

4 Accessories

Company

Facts Imperviousness

all rotary tables are fully sealed IP 67 (standard)

Design flat all round (no protrusions), good coolant and chip flow

Installation position

horizontal and vertical

Rust resistance

chromed spindle housing, aluminium motor housing (anodised)

Motor housing

– One single housing (2 lengths) for all motors: Fanuc, Mavilor (Siemens, Heidenhain), Yaskawa, Sanyo, Meldas, Mitsubishi – Motors can be easily exchanged

3 blackBOX

Innovation!

– Measurement of RPM, internal pressure of the motor housing, temperature, moisture and shock – History of important data with real-time clock – Quick error detection and preventative maintenance – Increases availability and reduces maintenance costs – Online error signal and control of the spindle clamping

4 USB slot

Innovation!

– Quick and easy data transfer in the case of failure for evaluation on the PC – Licensing option with unlocking code by USB stick (OEM feature) – Fully sealed, placed in a well protected place

5 Cable inlet

Innovation!

– Cable inlet can be swivelled up to 150° (in different directions) – Bayonet quick release fastener for quick exchange in case of failure – All cables and hoses are hidden inside

6 Sealing and service cover – combiFlex® interface (close the service cover with just two screws) – Service access (configure gear backlash, ventilation)

– Fanuc – Siemens – Heidenhain – Yaskawa – Sanyo – Meldas/Mitsu.

CU 2007

2 Drive motor

CU 3007

– Motor housing fully sealed in accordance with IP67 – Prevents damages to the motor, cabling, connector, etc.

– IP67

– RPM – Internal pressure – Temperature – Moisture – Shock – Clamping

Accessories

   

– quick – well protected – suitable for workshop use

– Quick release fastener – Everything is hidden

Company

1 Imperviousness

Overview + Technol.

Exclusive to pL

– combiFlex interface – standardised adaptation

7 Transport and ventilation drilling – Screw holes for transport and ventilation (oil bath and spindle clamping)

Rotary table - inside

Gear unit with greatly increased impact strength and speed

Overview + Technol.

CU 2007

3 3

Accessories

CU 3007

Company

Facts Spindle clamping very powerful, quick, integrated pressure intensifier (only 6 bar requires compressed air!) Spindle bearing

optimal for compact design

Gear unit greatly improved impact strength, very wear resistant Imperviousness Gear unit in oil bath with pressurised oil lubrication (IP67) Material

Housing: spheroidal graphite iron, 400 N/mm2 Spindle: hardened and polished steel

Overview + Technol.

Rotary table - inside

1 Spindle clamping – No axial spindle movement upon clamping and releasing – Long lifetime – Consistent clamping strength over the whole lifetime

2 Spindle

Accessories for...

– Hardened and polished – Concentricity and axial run-out 6 µm (optional up to 3 µm) – Universal application

...manual or automatic HSK/ISO clamping, various collet clamping systems, faceplates and jaw chucks, palletising systems, rotary unions and clamping cylinders...

3 Spindle bearing



CU 3007

large distance

– Good gear efficiency as a result of high surface quality of the run surfaces

= high rigidity!

Accessories

– 4 point fitted without backlash, large precision anti-friction bearings – Large distance of radial bearings results in high spindle rigidity – All bearing points run in oil bath

  

CU 2007

– Extremely powerful and torsionally rigid – Clamping on large diameters close to workpiece – Very fast acting – Microprocessor controlled – Integrated pressure sensors for optimal monitoring

4 Gear unit – Consistent minimum gear unit backlash over 360° – Quick (42...111min-1) – Precise (optional to +/– 1“) – High load-bearing capacity – High performance lubrication oil – Running in oil bath in all bearings

Company

– Greatly increased impact strength thanks to the new gear material and thicker teeth – Hardened and polished wheel and worm – Worm 4 point fitted without backlash – Large worm diameter, highly wear resistant = high long-term precision with minimal increase in gear unit backlash

5 Imperviousness – All systems fully sealed IP 67 – Spindle housing with pressurised oil lubrication – Motor housing with electronically controlled air overpressure

– Additional spindle labyrinth seal (optional) for high pressure cooling and aggressive materials such as glass, graphite, etc.

Machining forces (reference values)

F Overview + Technol.

Example: drilling figure 1 with spiral drill ø17mm Feed force F = 3980N, distance A = 120mm, Safety factor S = 1.5, maximum torque = F x A x S = 3980N x 0.12m x 1.5 = 717Nm Conclusion: EA-510 has a spindle clamping torque of 800Nm (see page 13). This machining can be safely carried out on an EA-510.

Explanatory variables – Supplementary milling machines – Stable clamping – Stable machine – New tool cutting edge – Safety factor 1.5 The reference values provided are non-binding. The rotary table size can be determined according to the required clamping and feed torque.

F = Force feed, A = Distance [m] rotary table axis to force feed (F) during machining, M = resulting torque (FxA), S = Safety factor 1.5 Maximum torque = F x A x S → must not exceed maximum clamping torque [Nm] and/or maximum feed torque [Nm] of the rotary table!

Feed forces

CU 2007

Type of tool

CU 3007

End milling cutter V

Accessories Company

Spiral drill VHM

WP drill

[mm]

[m/min]

[mm]

180

0.11 x 4

CK45

200

0.11 x 4

CK45

0.07 x 4

X5CrNi18-10

0.07 x 4

X5CrNi18-10

570

0.17 x 4

AlMg4.5Mn0.7

627

0.17 x 4

AlMg4.5Mn0.7

180

0.095 x 4

CK45

200

0.15 x 4

CK45

0.08 x 4

X5CrNi18-10

0.08 x 4

X5CrNi18-10

570

0.017 x 4

AlMg4.5Mn0.7

627

0.17 x 4

AlMg4.5Mn0.7

160

0.12 x 6

CK45

160

0.12 x 6

2.5

CK45

0.12 x 6

X5CrNi18-10

0.12 x 6

2.5

X5CrNi18-10

500

0.15 x 6

AlMg4.5Mn0.7

1'250

210

0.15 x 10

3.5

CK45

4'900

240

0.15 x 10

CK45

160

0.08 x 10

3.5

X5CrNi18-10

176

0.08 x 10

X5CrNi18-10

450

0.2 x 10

3.5

AlMg4.5Mn0.7

495

0.2 x 10

AlMg4.5Mn0.7

240

0.3 x 7

CK45

300

0.3 x 7

CK45

130

0.12 x 7

X5CrNi18-10

162

0.12 x 7

X5CrNi18-10

450

0.2 x 7

AlMg4.5Mn0.7

550

0.2 x 7

AlMg4.5Mn0.7

220

0.27

CK45

1'450

120

0.18

X5CrNi18-10

1'900

350

0.2

AlMg4.5Mn0.7

650

220

0.35

CK45

2'850

120

0.25

X5CrNi18-10

3'980

350

0.3

AlMg4.5Mn0.7

1'250

140

0.09

CK45

4'350

100

0.08

X5CrNi18-10

6'550

180

0.16

AlMg4.5Mn0.7

2'800

130

0.12 x 6

1mm / 360°

CK45

435

0.12 x 6

1mm / 360°

X5CrNi18-10

390

500

0.12 x 6

1mm / 360°

AlMg4.5Mn0.7

193

Rotary milling 40 with corner milling cutter

Factory specifications from renowned tool manufacturers

Machining depth

Corner milling cutter 80 WP

Spiral drill VHM

Feed fz x Z

Material

Cutting speed

Machining width

Tl ø

Corner milling cutter 40 WP

Face milling cutter WP

1 Drills

End milling / groove milling

Hobbing

Rotary milling

[N]

1'100 1'050 700 700 550 550 1'550 2'700 1'400 1'350 950 950 1'750 1'250 1'550 1'150

4'900 3'450 3'450 3'100 3'100 2'800 1'700 2'500 1'000 900 450

V = rough machining, WP = indexable adapters, VHM = solid hard metal

Technical data for FANUC (HV)is motors

EA-510

M3-510

T1-510520 varioX

4th axis, single spindle

4th multiple axis, with 1...3 spindles

4th and 5th axis, with 1...3 spindles

β0.5 β1 α2 β1 α2 α4

110 110 150 150 180 220

22 22 30 30 57 140

160 160 160 160 200 300

... ... ... ... ... ...

200 200 240 240 350 500

ø Faceplate [mm]

240 240 400 400 800 1'600

Max. spindle load [kg]

300 300 800 800 2'000 4'500

35 75 135 75 215 405

Clamping torque [Nm]

120 1'200 120 1'200 250 2'000 250 2'000 440 3'900 650 10'400

44 44 46 46 100 210

β1 α2 β1 α2

min

61 74 55 55 33 27

0.32 0.29 0.34 0.41 0.53 0.67

0.57 0.49 0.62 0.68 0.98 1.22

Feed torque Pull-out tor- Axial Spindle Cycle time [sec] [Nm] que [Nm] force [kN] RPM. [min–1] (without clamping) * 90°

without with support support

150 150 190 190

46 67 70 102

160 160 160 160

Center Wt height [mm] [kg]

120 200 120 200

240 400 240 400

ø FaceMax. spindle plate [mm] load [kg]

max with mech. motor accepted

300 800 300 800

65 120 55 105

Clamping torque [Nm]

120 250 120 250

1'200 2'000 1'200 2'000

44 46 44 46

β0.5/α2 α2/α2 α2/α2 α2/α2 β0.5/α2 α2/α2 α2/α2 β1/α2 α2/α2 α2/α2

fix

vario

150 200 180 230 190 210 250 190 210 210

200 220 230 – 240 260 300 – – –

* For clamping time, see page 6

61 76 104 139 96 136 187 116 186 236

180°

max

min

60 46 40 40

0.39 0.40 0.50 0.53

0.64 0.72 0.88 0.91

Feed torque Axial Spindle RPM. Cycle time [sec] [Nm] force [kN] [min–1] (without clamping) * 90°

kg Motors 4th/5th

180°

max

kg Mot.

TF-507510 TF-510510 TF-510520 TF-520520 T1-507510 T1-510520 T1-520520 T2-507510 T2-510520 T3-510520

120 120 200 200 400 800

max with mech. motor accepted

fix max

vario without with max support support

max mech accepted 4th axis 5th axis 4th axis **

200 200 240 300 200 240 300 158 218 218

108 128 128 – 108 128 178 – – –

300 800 800 2'000 300 800 2'000 300 800 800

40 53 66 132 79 106 264 79 106 106

80 106 132 264 158 212 528 158 212 212

Overview + Technol.

90° without with support support

Center Wt height [mm] [kg]

M2-507 M2-510 M3-507 M3-510

Feed torque Pull-out tor- Axial Spindle Cycle time [sec] [Nm] que [Nm] force [kN] RPM. [min–1] (without clamping) *

kg Mot.

EA-507 EA-507 EA-510 EA-510 EA-520 EA-530

Clamping torque [Nm]

CU 2007

Max. spindle load [kg]

[mm]

800 800 2'000 2'000 1'100 2'600 4'000 1'100 2'600 2'600

CU 3007

ø Faceplate

Accessories

Center Wt height [mm] [kg]

120/250 250/250 250/440 440/440 120/250 250/440 440/440 120/250 250/440 250/440

** Max with motor = see corresponding EA or M

4th axis

6 10 20 26 12 20 40 6 10 7

180°

max min min 4th axis 5th axis 4th axis 5th axis 4th axis 5th axis

61 55 55 33 61 55 33 60 46 40

45 20 27 10 45 27 10 45 26 20

0.32 0.34 0.34 0.53 0.32 0.34 0.53 0.39 0.40 0.53

0.48 1.06 0.76 2.16 0.48 0.76 2.16 0.60 1.04 0.99

0.57 0.62 0.62 0.98 0.57 0.62 0.98 0.64 0.72 0.91

0.82 1.81 1.22 3.66 0.82 1.22 3.66 0.93 1.61 1.74

Company

Value from example on page 12

– Binding values can be found in the main catalog and/or in the specific parameter list.

Valid for Fanuc motors used. Designed for intermittent duty S3 ED20% with a runtime of 5 minutes (according to DIN/VDE 0520). Other motors or higher ED require the drive data to be adapted (acceleration, torque limitation, RPM). Reference values: for milling/boring in intensive mixed mode (positioning/feed machining) ca. ED 40%, Profile and deep grinding ca. ED 60% or engraving ca. ED 80–100%. ED = operating factor, duty cycle

Rotary table dimensions

Dimensions, motor position and rotary table accuracies * Mass G is the spindle distance (not visible on dimensional drawing)

A min. ±0.5°

±0.5°

C B ±0.02

H min. 0

±0.03

0.01/100 B (0.005/100)

G Gmin H

EA-507

236 311 165 136 110 23

M2-507

236 471 205 189 150 23

75 160 140 40

EA-510

248 333 215 150 150 23

M2-510

248 513 255 149 190 24

85 180 180 40

EA-520

295 405 270 186 180 44 110

M3-507

185 645 205 191 150 23

75 160 140 40

EA-530

345 355 360 223 220 43 160

M3-510

248 715 255 149 190 23

85 180 180 40

TF fixed rotary tables

TF variable rotary tables

A min.

C min. 180° optional

0.01/100 A (0.005/100) 0.006 (0.003) A

5°

X min.

X1min.

X min.

X1 min.

0 F

0.006 (0.003)

H min.

Coaxiality of dividing axis to swivelling axis = max. ±0.02mm

5°

D E

H min. 0

5°

0.006 (0.003)

C min. 180° optional

0.01/100 A (0.005/100) 0.006 (0.003)

A min.

90° Standard

5° E B D

Accessories

±0.02

CU 3007

CU 2007

0.01/100 (0.005/100) B 0.04 (0.02) B

X min.

+0.04 0

90° Standard

+0.04 0

X min.

0.006 (0.003)

A min.

0.01/100 A (0.005/100) 0.006 (0.003)

0.006 (0.003)

M rotary tables 0.01/100 A (0.005/100) 0.006 (0.003)

Overview + Technol.

EA rotary tables

Coaxiality of dividing axis to swivelling axis = max. ±0.02mm

TF-507510 248 236 55 478 345 358 180 260 104 230 124 30

TF-507510 248 236 55 478 265 382 200 200 104 230 197 50

TF-510510 248 248 65 490 265 422 200 287 116 242 177 50

TF-510510 248 248 65 490 285 422 220 222 116 242 212 70

TF-510520 295 248 65 512 310 445 220 307 122 264 161 40

TF-510520 295 248 65 512 320 469 230 230 122 264 214 50

TF-520520 295 295 90 591 320 499 230 330 154 296 207 50

T1 variable rotary tables C min. 180° optional 5°

0.01/100 A (0.005/100) 0.006 (0.003)

A 0.006 (0.003)

A 90° Standard

C min. 180° optional

0.01/100 A (0.005/100) 0.006 (0.003) B

0.006 (0.003)

B E D

5°

90° Standard

Company

T1...T3 fixed rotary tables

5°

D E

X min.

Coaxiality of dividing axis to swivelling axis = max. ±0.02mm

T1-507510 248 55 568 255 382 190 269 104 230 136 40

T1-507510 248 55 568 305 382 240 240 104 230 197 40

T1-510520 295 65 614 310 469 220 307 122 264 177 40

T1-510520 295 65 614 360 469 270 270 122 264 214 40

T1-520520 295 90 703 340 499 250 350 154 296 208 40

T1-520520 295 90 703 390 499 300 300 154 296 251 40

T2-507510 248 55 728 255 324 190 269 104 230 136 40 160 T2-510520 295 65 794 310 469 220 306 122 264 177 40 220 T3-510520 295 65 974 310 469 220 306 122 264 177 40 220

X min.

Y F

Tolerances only for T1. For T2...T3, see main catalog. Coaxiality of dividing axis to swivelling axis = max. ±0.02mm

H min. 0 A

Summary of machine data

Machine table and room dimensions as well as table load of all -machining centers

Criterion

CU 2007

Max. table load [kg]

CU 3007

250

500 x 400

700 x 400

500 x 400 x 470

700 x 400 x 470

Machine table dimensions [X x Y mm] Traversing paths [X x Y x Z mm]

Overview + Technol.

Main dimensions

Machine table slot distance [mm]

125

3 / 14

CU 2007

CU 3007

CU 2007

Number of slots / groove width

125

CU 3007

755

370

755

1015

625

1015

370

Collision area Kollisionsbereich

625

Collision area Kollisionsbereich Collision area Kollisionsbereich

470

Collision area Kollisionsbereich

250

650

250

180

200

400

225

350

850

350

240

160

170 200

240

200

400

200

225

700 Machining area Bearbeitungsbereich

500 Machining area Bearbeitungsbereich

Accessories

180

160

170

400 425

Machining area Bearbeitungsbereich

200

125 125

425

Collision area Kollisionsbereich

325

Machine operator Maschinenbediener

Company

325

200

200 200 125 125

400 Machining area Bearbeitungsbereich

Collision area Kollisionsbereich

CU 2007

Overview + Technol.

For options and accessories, see main catalog

EA-507.R

EA-510.R

Standard, X position

Standard, X position Cabin Kabine

169 180

250

650

170 60

180

200

36 200

182

225

180

430

250

650

430

250

400

180

200

48 200

225

430

125 125

400

125 125

400

425

393

RFX.510-500

EA-520.R

Standard, X position

Cabin Kabine

170

500

400

204

109 70 180

250

650

250

180

200

300

200

180

225

250 430

430

650

250

650

180

400

270 180 160 0 60

200

95 200

225

430

125 125

400

125 125

283

260

430

650

470

255 190 160 40 0

170

208

500 500

470

Accessories

Cabin Kabine

400

90 215 160 150 0

260

650

406

CU 3007

19 250

500

165 160 110

260

CU 2007

430

650

400

470

170

500

Cabin Kabine

Company

425

371

Order information

Please quote rotary table order no., motor and cable 4 th axis

Rotary table

Motor

Cable

EA-507.R-F1

MOT.FA-0.5/6is *

KAB.F4-x.x-x

EA-510.R-F1

MOT.FA-2/5is

KAB.F3-x.x-x

EA-510.L-F1-RFX500

MOT.FA-2/5is

KAB.F3-x.x-x

EA-520.R-F1

MOT.FA-2/5is

KAB.F3-x.x-x

Accessories

GLA.510-150, RFX.510-ASa, RFX.510-SB500x, RFX.510-GP500x

* As from approx. 2014 onward, the motor Fanuc Î²1/6000is (MOT.FA-1/6is) will be used.

CU 2007

M2-507.R

M2-510.R

Standard, X position

M2-5xx

Overview + Technol.

EA-5xx

250

180

470

200 120 160

116 200

204

225

180

430

250

650 650

180

400

200 120 180

148 200

225

430

400

378 425

425

371

Company

Accessories

CU 3007

400

125 125

260

430

250

90 255 190 160 40 0

CU 2007

650 650

500

400

125 125

250 430

205 160 150 40 0

197 180

Cabin Kabine

170

500

470

Cabin Kabine

Order information

Please quote rotary table order no., motor and cable 4 th axis

Rotary table

Motor

Cable

M2-507.R-F1

MOT.FA-1/6is

KAB.F4-x.x-x

M2-510.R-F1

MOT.FA-2/5is

KAB.F3-x.x-x

CU 2007

Overview + Technol.

For options and accessories, see main catalog

M3-507.L

M3-510.L

Standard, Y position

Standard, Y position Cabin Kabine

140 140 185 250

650

51 250

200

180

225

180

250 430

470

180 145 125

650 650

250 430

260

Company

Accessories

425

125 125

400

125 125

221

400

170 60

180

430

425

CU 3007

500

205 160 150 40 0

260

CU 2007

430

650

400

214

180

Cabin Kabine

470

170

500

Order information

Please quote rotary table order no., motor and cable 4 th axis

Rotary table

Motor

Cable

M3-507.L-F1

MOT.FA-1/6is

KAB.F4-x.x-x

M3-510.L-F1

MOT.FA-2/5is

KAB.F3-x.x-x

180

400

255 190 160 40 0 60

200

225

CU 2007

TF-5xx5xx fix

TF-507510.RL fix

TF-510510.RL fix

Standard, Y position

Overview + Technol.

M3-5xx

Cabin Kabine

250

650

200

325

10 200

325

225

180

430

250 430

650

250

180

400

200

325

14 200

225

160 200

225

430

425

CU 3007

125 125

239

400

125 125

425

400

246

260

650

286 265 200 160 50 0

170 60

180

500

260

430

650

400

CU 2007

325 180

259 245 180 160 30 0

470

170

500

Cabin Kabine

TF-510520.RR fix

TF-520520.RR fix

Standard, Y position

250

650

180

200

265

160 200

352 225

180

430

250 430

650

250

650

180

400

330 320 230 160 50 0 60

200

265

430

125 125

165 400

125 125

Order information

Company

425

400

179

260

430

650

500

170

310 306 220 160 40 0

325 180

400

470

75 470

500

Cabin Kabine

Accessories

Cabin Kabine

Please quote rotary table order no., motor and cable 4 th axis

5 th axis

Rotary table

Motor

Cable

Motor

Cable

TF-507510.RL fix-F1

MOT.FA-0.5/6is *

KAB.F4-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

TF-510510.RL fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

TF-510520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

TF-520520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

* As from approx. 2014 onward, the motor Fanuc Î²1/6000is (MOT.FA-1/6is) will be used.

CU 2007

Overview + Technol.

For options and accessories, see main catalog

T1-507510.RL fix

T1-510520.RR fix

topPos (see note on Page 2), Y position

Cabin Kabine

16 180

250 430

250

650

200

300

200

225

180

430

250 430

325 650

250

180

400

310 306 220 160 40 0 60

200

225

430

125 125

139

260

650

400

125 125

221

400

425

CU 3007

170 60

180

400

260

CU 2007

325 650

269 255 190 160 40 0

75 470

470

170

500

Cabin Kabine

500

T1-520520.RR fix topPos (see note on Page 2), Y position

Accessories

Cabin Kabine

75 470

500

170 36 180

250

25 250

650

180

200

254

149 200

225

430

Company

125 125

425

400

154

260

430

275 650

400

350 340 250 160 40 0

Order information

Please quote rotary table order no., motor and cable

The base plate for clamping the topPos version is not included in the scope of supply. For production of these, a 3D CAD model is supplied free of charge by pL LEHMANN. 4 th axis Rotary table

Motor

Cable

Motor

Cable

T1-507510.RL fix-F1

MOT.FA-0.5/6is *

KAB.F4-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

T1-510520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

T1-520520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

* As from approx. 2014 onward, the motor Fanuc Î²1/6000is (MOT.FA-1/6is) will be used.

5 th axis

120 200

225

CU 2007

T1-5xx5xx fix

T2-5xx5xx fix

Overview + Technol.

T2-507510.RL fix topPos (see note on Page 2), Y position Cabin Kabine

470

250

195

39 250

650

180

200

300

200

225

430

CU 3007

125 125

221

Company

Accessories

425

400

260

430

160 650

400

CU 2007

46 180

269 255 190 160 40 0

170

500

Order information

Please quote rotary table order no., motor and cable

The base plate for clamping the topPos version is not included in the scope of supply. For production of these, a 3D CAD model is supplied free of charge by pL LEHMANN. 4 th axis

5 th axis

Rotary table

Motor

Cable

Motor

Cable

T2-507510.RL fix-F1

MOT.FA-1/6is

KAB.F4-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

CU 3007

Overview + Technol.

For options and accessories, see main catalog

EA-507.R

EA-510.R

Standard, X position

Standard, X position Cabin Kabine

350

240

169

350

240

700

400

200

36 200

200

225

350

240 590

850

182

350

400

240

200

48 200

225

95 200

225

125 125

260 400

125 125

400

425

593

RFX.510-500

EA-520.R

Standard, X position

Standard, X position Cabin Kabine

170 175

350

5 240

350

850

204 60

200

300

200

350

240

225

590

850

470

350

240

400

270 180 160 0 60

200

590

850

400

125 125

283

260

590

850

700

400

125 125

240

90 255 190 160 40 0

170

208

700 500

470

Accessories

Cabin Kabine

400

90 215 160 150 0

590

850

606

CU 3007

170 60

590

260

CU 2007

850 850

590

90 165 160 110 0

470

170

700

Cabin Kabine

Company

425

571

Order information

Please quote rotary table order no., motor and cable 4 th axis

Rotary table

Motor

Cable

EA-507.R-F1

MOT.FA-0.5/6is *

KAB.F4-x.x-x

EA-510.R-F1

MOT.FA-2/5is

KAB.F3-x.x-x

EA-510.L-F1-RFX500

MOT.FA-2/5is

KAB.F3-x.x-x

EA-520.R-F1

MOT.FA-2/5is

KAB.F3-x.x-x

Accessories

GLA.510-150, RFX.510-ASa, RFX.510-SB500x, RFX.510-GP500x

* As from approx. 2014 onward, the motor Fanuc Î²1/6000is (MOT.FA-1/6is) will be used.

CU 3007

M2-507.R

M2-510.R

Standard, X position

M2-5xx

Overview + Technol.

EA-5xx

Cabin Kabine

197

350

240

470

700

200 120 160

116 200

204

225

240

590

350

850

590

240

350

400

255 190 160 40 0 60

200 120

148 200

225

590

400

125 125

260

850

CU 2007

850 850

260

590

400

125 125

350

240

90 204 160 150 40 0

170

470

170

700

Cabin Kabine

571

CU 3007 Company

Accessories

425

578

Order information

Please quote rotary table order no., motor and cable 4 th axis

Rotary table

Motor

Cable

M2-507.R-F1

MOT.FA-1/6is

KAB.F4-x.x-x

M2-510.R-F1

MOT.FA-2/5is

KAB.F3-x.x-x

CU 3007

Overview + Technol.

For options and accessories, see main catalog

M3-507.L

M3-510.L

Standard, Y position

Standard, Y position Cabin Kabine

140 140 350

850

285 240

350

850

200

225

240

350

180

245

850

Please quote rotary table order no., motor and cable 4 th axis

Rotary table

Motor

Cable

M3-507.L-F1

MOT.FA-1/6is

KAB.F4-x.x-x

M3-510.L-F1

MOT.FA-2/5is

KAB.F3-x.x-x

470 240

350 590

125 125

425

Company

Order information

850

260

590

400

125 125

221

425

400

Accessories

CU 3007

180 60

590

260

CU 2007

590

700

400

214

240

90 205 160 150 40 0

170

470

170

700

Cabin Kabine

400

255 190 160 40 0 60

200

225

CU 3007

TF-5xx5xx fix

TF-507510.RL fix

TF-510510.RL fix

Standard, Y position

Overview + Technol.

M3-5xx

Cabin Kabine

350

850

240

350

850

200

325

10 200

470

240

350

850

590

240

350

400

200

325

10 200

225

160 200

225

590

CU 3007

425

125 125

239

400

125 125

425

400

246

260

850

286 265 200 160 50 0

425

225

590

260

590

700

400

CU 2007

425 240

259 245 180 160 30 0

170

470

170

700

Cabin Kabine

TF-510520.RR fix

TF-520520.RR fix

Standard, Y position

Standard, Y position Cabin Kabine

425 350

850

240

350

850

200

265

240

350 590

850

240

350

200

265

590

165 400

125 125

Company

425

400

179

260

850

400

330 320 230 160 50 0

425

225

Accessories

75 470

160 200

590

260

590

700

400

125 125

240

310 306 220 160 40 0

170

470

170

700

Cabin Kabine

Order information

Please quote rotary table order no., motor and cable 4 th axis

5 th axis

Rotary table

Motor

Cable

Motor

Cable

TF-507510.RL fix-F1

MOT.FA-0.5/6is *

KAB.F4-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

TF-510510.RL fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

TF-510520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

TF-520520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

* As from approx. 2014 onward, the motor Fanuc Î²1/6000is (MOT.FA-1/6is) will be used.

CU 3007

Overview + Technol.

For options and accessories, see main catalog

T1-507510.RL fix

T1-510520.RR fix

topPos (see note on Page 2), Y position

topPos (see note on Page 2), Y position Cabin Kabine

425 240

350

850

240

350

850

700

200

300

200

425

225

240

590

350 590

850

310 306 220 160 40 0

240

350

400

200

225

590

125 125

139

260

850

400

125 125

221

400

425

CU 3007

470

400

260

CU 2007

590

269 255 190 160 40 0

170

470

170

700

Cabin Kabine

T1-520520.RR fix topPos (see note on Page 2), Y position

Accessories

Cabin Kabine

170

470

700

425 350

240

850

350

850

240

200

254

149 200

225

590

125 125

Company

425

400

154

260

590

400

350 340 250 160 40 0

Order information

Please quote rotary table order no., motor and cable

The base plate for clamping the topPos version is not included in the scope of supply. For production of these, a 3D CAD model is supplied free of charge by pL LEHMANN. 4 th axis Rotary table

Motor

Cable

Motor

Cable

T1-507510.RL fix-F1

MOT.FA-0.5/6is *

KAB.F4-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

T1-510520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

T1-520520.RR fix-F1

MOT.FA-2/5is

KAB.F3-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

* As from approx. 2014 onward, the motor Fanuc Î²1/6000is (MOT.FA-1/6is) will be used.

5 th axis

120 200

225

CU 3007

T1-5xx5xx fix

T2-5xx5xx fix

Overview + Technol.

T2-507510.RL fix topPos (see note on Page 2), Y position Cabin Kabine

470

170

700

350

850

315 240

350

850

200

300

200

225

590

125 125

221

Company

Accessories

CU 3007

425

400

260

590

400

CU 2007

160 240

269 255 190 160 40 0

Order information

Please quote rotary table order no., motor and cable

The base plate for clamping the topPos version is not included in the scope of supply. For production of these, a 3D CAD model is supplied free of charge by pL LEHMANN. 4 th axis

5 th axis

Rotary table

Motor

Cable

Motor

Cable

T2-507510.RL fix-F1

MOT.FA-1/6is

KAB.F4-x.x-x

MOT.FA-2/5is

KAB.F3-x.x-x

Accessories

A broad range of standard accessories for special solutions: retrofittable and convertible at any time!

Company

Accessories

CU 3007

CU 2007

Overview + Technol.

The accessories on the following pages are provided as an overview only. You can find technical details and order information in the main catalogue (also available at www.lehmann-rotary-tables.com under Downloads)

Especially interesting: almost everything can be retrofitted or converted without any outside help or special construction!

«rotoFIX» clamping yoke system

centrically assembled B1

L1 D1

0.007/100

assembled underneath Sph

D A

L B

assembled underneath RotoFIX

23.06.2010 ph Msst:

1:8

Form.:

Preferred types Status: Form.:

Sph Bore sets Aluminium Feed rotary union 4 fluted

Dokument Nr.:

EA-507 190

Ae.-In.:

EA-520 220

RFX.507-ASa

RFX.510-ASa

DDF.507-RFX

DDF.510-RFX

RFX.520-ASa Rot.table: DDF.520-RFX Counter bearing: DDG.520-RFX

PETER LEHMANN AG, CH-3552 BÄRAU

[mm]

Ord. No. Ord. No.

Ae.-In.:

EA-510 190

Explosionszeichnung

1:8 A3

021-0071

RotoFIX

23.06.2010 ph Msst:

Dokument Nr.:

Explosionszeichnung PETER LEHMANN AG, CH-3552 BÄRAU

021-0071

Overview + Technol.

Status:

[kgm2]

0.04

0.05

0.17

0.21

0.46

0.50

CU 3007 Accessories

Steel inertia

CU 2007

Counter bearing (fix= clamping is tightly connected to rotary table: adjustable = clamping with flexible duct, assembled by customer) fix Ord. No. GLA.507-110 GLA.510-150 GLA.520-180 adjustable Ord. No. Option to counter bearing: Option to counter bearing: Option to counter bearing: GLA.HYD-vario GLA.HYD-vario GLA.HYD-vario Clamping yokes (inertia information only for centric arrangement; other on request) 350 450 500 600 600 700 800 length L1 [mm] 165 165 215 215 270 270 270 Width B1 [mm] 20 20 35 35 40 40 40 Dimension D1 [mm] Aluminium Ord. No. RFX.507-SB350a RFX.507-SB450a RFX.510-SB500a RFX.510-SB600a RFX.520-SB600a RFX.520-SB700a RFX.520-SB800a Steel Ord. No. RFX.507-SB350s RFX.507-SB450s RFX.510-SB500s RFX.510-SB600s RFX.520-SB600s RFX.520-SB700s RFX.520-SB800s Base plates 621 721 785 885 916 1016 1116 length L [mm] 168 168 168 168 268 268 268 width B [mm] 40 40 40 40 40 40 40 Dimension D [mm] Aluminium Ord. No. RFX.507-GP350a RFX.507-GP450a RFX.510-GP500a RFX.510-GP600a RFX.520-GP600a RFX.520-GP700a RFX.520-GP800a Steel Ord. No. RFX.507-GP350s RFX.507-GP450s RFX.510-GP500s RFX.510-GP600s RFX.520-GP600s RFX.520-GP700s RFX.520-GP800s Weight / moments of inertia (only for centric arrangement; other on request) 10 12 23 28 40 45 52 Weight of alu [kg] 29 34 66 80 117 130 152 Weight of steel [kg] Aluminium [kgm2] 0.02 0.02 0.06 0.07 0.16 0.17 0.21 inertia 0.60

Please note: for retrofits, the gear backlash may have to be adjusted and both the RPM and the acceleration may have to be reduced. The rotary table, rotoFIX and the counter bearing must be assembled coaxially to one another <0.05mm.

Standard load from steel

Can be moved with standard drive data for the EA rotary table (see page 16): larger loads require a reduction of RPM, acceleration and jolts.

Standard load AxBxH [mm]

Weight [kg]

Moment of inertia clam- Moment of inertia clam- Total moment of inertia Total moment of inertia ping yoke underneath ping yoke centric clamping yoke (alumi clamping yoke (alumi [kgm2] [kgm2] nium) underneath [kgm2] nium) centric [kgm2]

EA-507

2x 130x130x65

0.03

0.07

0.08

EA-510

2x 173x173x83

0.13

0.28

0.35

EA-520

2x 228x228x114

0.52

1.06

0.92

1.26

Company

Type

Suitable alignment elements

Order no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18

Name Alignment bolt zentriX, 1 pair (For the principle, please see page 31)

Groove width 12g6 14g6 16g6 18g6

29 Material

Best.-Nr: -

Tailstocks

+0.04 0

0.01/100 A

B D

0.01/100 A

+0.04 0

A 0 40

X 190 150

B D

+0.04 0

A H

X 190 150 X 190 150

0.01/100 A

0 40

+0.04 0

0.01/100 A

B D

H A

0 40

X 1900 150 40

Quill function with retracted quill (measured by protrusion from the housing): standard +/- 0.009mm; option +/- 0.005 with RST.GEN)

Status: 23.06.2010 ph

Weight [kg].

Status: 23.06.2010 ph

hydraulic***

Name

pneumatic**

Order no.

Standard design for all types = right handed version (as shown)

manual

Overview + Technol.

Tailstocks

RST.LIG-xxxm Dokument Nr.: [mm] [mm] [mm] [mm]RST.LIG-xxxm [mm]

Company

Accessories

CU 3007

CU 2007

Msst: 110mm Msst: 1:4 1:4 D) Center height (Dimension 026-0073 für Katalog 500 BÄRAU für Katalog 500 PETER LEHMANN PETER LEHMANN AG, CH-3552 Form.: A3 A3 AG, CH-3552 BÄRAU RST.COM-110m TailstockForm.: COMPACT 222 118 130 100 30 x 11 RST.LIG-110m Tailstock LIGHT 255 40 x 20 RST.LIG-110p * Tailstock LIGHT 225 150 158 120 40 x 20 RST.LIG-110h * Tailstock LIGHT 229 40 x 24 Center height 150mm (Dimension D) RST.COM-150m Tailstock COMPACT 222 158 130 100 x 16 RST.LIG-150m Tailstock LIGHT 255 40 x 25 RST.LIG-150p * Tailstock LIGHT 225 190 158 120 40 x 25 RST.LIG-150h * Tailstock LIGHT 229 40 x 29 Center height 180mm (Dimension D) RST.LIG-180m Tailstock LIGHT 255 40 x 30 RST.LIG-180p * Tailstock LIGHT 225 220 158 120 40 x 30 RST.LIG-180h * Tailstock LIGHT 229 40 x 34 Center height 220mm (Dimension D) RST.LIG-220m Tailstock LIGHT 255 40 x 35 RST.LIG-220p * Tailstock LIGHT 225 260 158 120 40 x 35 RST.LIG-220h * Tailstock LIGHT 229 40 x 40 Center height 270mm (Dimension D) RST.LIG-270m Tailstock LIGHT 255 40 x 42 RST.LIG-270p * Tailstock LIGHT 225 310 158 120 40 x 42 RST.LIG-270h * Tailstock LIGHT 229 40 x 47 Tailstock options / accessories RST.L-m Left handed version, manual RSTL-p Left handed version, pneumatic RST.R-poh Pneumatic, without manual lever valve RST.L-poh Left handed version, pneumatic, without manual lever valve RST.L-h Left handed version, hydraulic RST.R-hoh Hydraulic without manual lever valve RST.L-hoh Left handed version, hydraulic, without manual lever valve RST.Hub Stroke monitoring for tailstock (pneumatic, hydraulic), free cable ends 5m of which 4.5m in flexible hosing; stroke 5mm shorter RST.GEN Increased tailstock accuracy, ½ tolerance incl. quill function) RST.SPI-MK2s Fixed center, hardened steel MK2 RST.SPI-MK3s Fixed center, hardened steel MK3 RST.SPI-MK2hm Fixed center, HM use MK2 RST.SPI-MK3hm Fixed center, HM use MK3

All tailstocks LIGHT: axis parallelity of quills for alignment grooves is adjustable thanks to the zentriX system! (see page 31) Status:

Status:

23.06.2010 ph 23.06.2010 ph Ae.-In.: Dokument Msst: Nr.: 1:4 Msst:Ae.-In.:1:4 Form.:

1026-0073 x x x x

A3 Form.:

Reitstock pneum. Reitstock pneum. ParametermasseParametermasse

PETER CH-3552 LEHMANN BÄRAU AG, CH-3552 BÄRAU A3PETER LEHMANN AG,

x x x x x x x x x x x x x x x x x

Right handed version shown Left handed version also available (option); all thicknesses are identical, just laterally reversed.

Morse taper size (DIN 228) – COMPACT = MK 2 – LIGHT = MK 3 CANNOT be retrofitted

x x x x

can be retrofitted

x x x x x

* Delivered as standard with hand lever valve. Connection plate for external hydraulic supply is a special model, please enquire at factory. ** Impact force approx. 660...2000N for 2...6bar air ***Impact force approx. 660...2000N for max. 24bar oil pressure

Suitable alignment elements Order no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18

Name Alignment bolt zentriX, 1 pair (For the principle, please see page 31)

Groove width 12g6 14g6 16g6 18g6

Dokument Nr

021-0074

Alignment and clamping

Align properly and clamp properly to the machine table T1-510520.OL/OR fix, T1-520520.OL/OR fix NOT possible with zentriX (risk of collision)

Alignment principle (Example: tailstock on longFLEX)

Nut

Overview + Technol.

zentriX option available for:

There is an optional alignment system zentriX available for different rotary table models with base plate and accessories (see right).

Eccentric stud bolt

CU 2007

All T1...3-rotary tables

Precision pass roll

CU 3007

Washer Bolt

By turning the Allen key (A), the tailstock moves towards the base plate (B) by means of eccentric bolt. If the desired position is achieved, then the eccentric bolt is fixed with a hexagon nut (C). Finished.

Accessories

All rotoFIX models

All tailstocks

For further information see assembly and commissioning instructions at: www.lehmann-rotary-tables.com

Clamping T-type rotary tables on machine table Option 507, 510 (Order no. LOZ.GPL-125)

For a groove distances of 63/125mm

Standard 520

Option 520 (Order no. LOZ.GPL-125)

For a groove distances of 50/100mm

268mm

For a groove distances of 50/100mm

For a groove distances of 63mm *

= Alignment position for zentriX (For option, see above)

Company

168mm

Standard 507, 510

Order no. Order no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18 LOZ.GPL-125 SPEZ.GPL-k*

Name

Groove width 12g6 Alignment bolt zentriX, 14g6 1 pair 16g6 18g6 Long clamping claws For a groove distance of 125 mm; Adaptation of the base plate: max. 6 bores

* If an order is placed, please supply a manufacturing drawing for the additional bores.

CNC system ÂŤFANUC 35iBÂť CNC control system for 1 or 2 axes

Overview + Technol.

NEW Original FANUC componentsworldwide on-site service guaranteed!

Faceplates (axial disks) / 3-jaw chucks

CU 3007

CU 2007

Clamped quickly and easily

ISO / HSK / ripas clamping systems

Company

Accessories

Standardised systems are cost effective, flexible, precise, compact and can be automated

Ripas palletising system HSK clamping with precise angular positioning = compact palletizing system

Overview + Technol.

LANG centring clamping unit

CU 3007

CU 2007

SCHUNK TANDEM clamping force blocks

Company

Accessories

EROWA palletising system

3R palletising system

GRESSEL gredoc / clamping devices

Overview + Technol.

gredoc

CU 3007

CU 2007

SCHUNK VERO-S zero point clamping system

Company

Accessories

PAROTEC

UNILOCK

Overview + Technol.

YERLY

CU 3007

CU 2007

STARK

SCHAUBLIN collet clamping, type B, F, ER, W, HAINBUCH

Accessories

Mounting chuck

B32, manual

B32, automatic

B45, manual

Collet adapters

W25

W31.75 (5C)

Company

W20

TOBLER collet clamping (quick change system)

a member of

group

Clamping cylinders Ultra compact for air and oil

directly on the spindle Status:

Spannzylinder

23.06.2010 ph Msst:

1:2

Form.:

Dokument Nr.:

Parametermasse

021-0066

PETER LEHMANN AG, CH-3552 BÄRAU

in combination with WMS RxN-7xx/8xx

Ae.-In.:

Status:

EA-510

Overview + Technol.

25.06.2010 ph Msst:

1:4

Form.:

Ae.-In.:

Dokument Nr.:

HSK 63 / Ø80 PETER LEHMANN AG, CH-3552 BÄRAU

021-0078

RxN 7xx/8xx, Spannsystem

Rotary union Ultra compact for air and oil

directly on the spindle Msst:

1:2

Form.:

Drehdurchführung Parametermasse PETER LEHMANN AG, CH-3552 BÄRAU

Dokument Nr.:

021-0065

in combination with WMS RxN-2xx

in combination with WMS RxN-7xx/8xx

Ae.-In.:

Status:

EA-510

25.06.2010 ph Msst:

1:4

Form.:

PETER LEHMANN AG, CH-3552 BÄRAU

Status:

Ae.-In.:

Dokument Nr.:

25.06.2010 ph HSK 63 / Ø80 Msst: 1:4 RxN 2xx / DDF 4fach Form.: A3

021-0077

PETER LEHMANN AG, CH-3552 BÄRAU

EA-510

Ae.-In.:

Dokument Nr.:

HSK 63 / Ø80

021-0079

RxN 7xx/8xx, DDF 4fach

Counter bearing (incl. clamping)

Order no.

Clamping A torque*[Nm] [mm]

Weight

[mm]

[kg]

110 110

165 205

70 70

110 150

70 70

130 130

215 245

70 70

150 180

80 80

13 16

180 180 180

270 310 360

80 80 80

180 220 270

130 130 130

19 23 28

kit fix kit vario

Hydraulic unit CYMAX

A M10x16

Company

Accessories

for size 507 300 GLA.507-110 300 GLA.507-150 for size 510 600 GLA.510-150 600 GLA.510-180 for size 520 and 530 2'000 GLA.520-180 2'000 GLA.520-220 2'000 GLA.520-270 for all sizes Hydraulic GLA.HYD-fix GLA.HYD-vario Hydraulic

C B 64

46.55 d

Status: 23.06.2010 ph

CU 3007

CU 2007

D +0.04 0

3x1

20°

G 1/8

0 0

* with hydraulic pressure = 220 bar (507: 150 bar)

Company

Accessories

CU 3007

CU 2007

Overview + Technol.

Notes

Company history

1974 to ca. 1987: HUST series 1985 to 2010: 400 series

Overview + Technol.

«HUST 160 NC»

Highly precise universal quick dividing / indexing head More than 35 years ago, pL LEHMANN already built a hydromanual collet clamping system (silvery clamping lever).

CU 3007

CU 2007

An accomplishment in the early 1970s: direct division without different perforated discs and without shears. Integrated, powerful clamping was also being considered back then. Even if only operated by hand using a (black) clamping lever.

Accessories

Compact, direct, multifunctional and already in a modular design. Important advantages which you will continue to find in our newest products.

The predecessor, the «EA-410» the first model in the «400 series» Company

The fully sealed rotary tables were built in the 1990s (already IP68).

Already very modular and compact.

This successful model was built from 1985 to 2010. Several facelifts and far-reaching technical improvements made its long service life possible.

Nowadays we would talk about a «TF micro» dividing head.

Company

Accessories

CU 3007

CU 2007

Overview + Technol.

Extract from our production

Interested? Give us a call ...or visit our website at: www.lehmann-rotary-tables.com 39

Head office

Representatives / agencies

PETER LEHMANN AG CH-3552 Bärau Phone +41 (0)34 409 66 66 Fax +41 (0)34 409 66 00 pls@plehmann.com www.lehmann-rotary-tables.com

Europe – Austria – Benelux countries – Czechia (vacant) – Finland – France – Germany – Italy – Norway – Portugal – Russia – Slovenia – Spain – Sweden – Turkey – UK

Head office

America – Brazil – Canada – USA

Africa – South Africa

Representatives

Further details (address, telephone number...) are available at www.lehmann-rotary-tables.com

Subject to change / Printed in Switzerland / Edition: 08.2013

Asia – China – India – Japan – Malaysia (vacant) – South Korea – Taiwan

vacant