CNC Rotary Tables - Edition 3
NEW
Focus 09.2017
Backlash-free, high-speed, with sensors – thanks to -iBox ready for real industry 4.0
1
Since 1974
Swiss Rotary Table Technology pL LEHMANN is a medium-sized business that has specialized in rotary tables for over 40 years:
ployee em
1973 Conversion into a stock corporation
p
1980 Construction of new factory building
pL
1988 2nd generation joins the company's management
upplie r
custom
er
1986 Development of the Series 400
s pL
L partner
*
1974 I ntroduction of the first numerically controlled rotary tables (HUST)
s
pL
1960 Founding – Contract manufacturing
1997 Construction of new assembly building
2000 Development of Series 800 (direct drive up to 10,000 rpm)
all wins – all smile!
2002 2nd generation assumes management responsibility
2003 Development of Series 700 (direct drive up to 800 rpm)
* Sales and service partners trained and equipped by pL (agents or VAR – value added resellers)
2008 Addition of office building
2010 Development of the Series 500
2011 Start of internationalization / lean production 2013 Development of high-speed version 2016 Expansion of factory building 2017 Introduction of Series 600
Today, pL LEHMANN is still an owner-managed family-owned company present in over 20 countries (see the back of this catalog).
CNC-Drehtische edition 3 Hauptsitz
Vertretungen / Agenturen
PETER LEHMANN AG CH-3552 Bärau Telefon +41 (0)34 409 66 66 Fax +41 (0)34 409 66 00 pls@plehmann.com www.lehmann-rotary-tables.com
Europa – Benelux – Deutschland – Finnland – Frankreich – Italien – Norwegen – Österreich – Polen – Portugal – Russland – Schweden – Slowenien – Spanien – Türkei – Tschechien (vakant) – UK – Ungarn (vakant)
Amerika – Brasilien – Kanada – Mexiko – USA
NEW
Asien – China – Indien – Japan – Malaysia – Singapur – Südkorea – Taiwan – Thailand – Vietnam Afrika – Südafrika
Swiss Rotary Table Technology
BROTHER 10.2015
CNC rotary tables on
320
10
0
150 840
0
102
Hauptkatalog
Hauptsitz
Landesvertretung
358
600
09.2017
Spielfrei, high-Speed, mit Sensorik – dank blackBOX III bereit für Industrie 4.0
vakant
Weitere Angaben (Adresse, Telefonnummer...) unter www.lehmann-rotary-tables.com
Änderungen vorbehalten / Printed in Switzerland / Edition: 9.2017
Overview of branches
2
Service – Lifecycle
Main catalog
100 100
450 165 110 167
75
Entire catalog subject to change at any time
Further catalogs
Application illustrations
305
For more, see www.lehmann-rotary-tables.com.
Applications Catalogs pL LEHMANN offers detailed application catalogs for + ALMAC + BFW + BROTHER + DMG MORI + DOOSAN + FANUC Robodrill + HAAS + HURCO + HYUNDAI WIA + MAS Kovosvit + MAZAK + TONGTAI + YCM
200
The company is committed to typical Swiss values + Product quality + Superior technology + Innovation and flexibility + Long-term, sound business policies
Applications
CNC rotary tables for economic manufacturing: pL LEHMANN has suitable and rational solutions for nearly every industry
Automotive
Medical/Dental
Watches/ Micro Technology
hes/M Watc
Aerospace/Turbines
ogy icro Technol
Mechanics
Mec ha
nic s
ne s
Me
dica
l/Dent
al
Automotive
o Aer
bi ur e/T c spa
pL rotary tables in use: on over 40 different machine brands and over 160 different machine models.
pL competence: Integration in all known CNC control systems (Fanuc, Siemens, Heidenhain, Haas, Winmax, Mitsubishi, Brother ...), for new machines as well as for retrofits 3
Overview and facts
NEW30 %
up to
+
Up to 210 rpm up to 0.21 sec / 90°
High speed
Extended travel in Z- and X-direction
More space
High spindle load, heavy-duty bearing
Heavy duty
E-Series
Selection of suitable machines
Vertical machining centers
or ble f ! a t i u tion les s y tab us opera r a t o Ro ltane simu
Save energy
+ Almac + AMS + Awea + BFW + Brother Speedio + DMG MORI + Doosan + Fanuc Robodrill + GF Mikron + Haas CNC + Hurco + Huron + Hyundai/Wia + MAS + Mazak + Quaser + Tongtai + YCM + ...
PGD DD Benefits of PGD by pL LEHMANN as compared to Direct Drive: small servo, low power draw, no cooling system, and a significantly reduced energy consumption when machining with unclamped rotary table.
Energy label at the left An intuitive rating as consumption greatly depends on usage, and without any liability assumed, following the directives on energy labeling
W
NE 30 % + up to
High torque
Feed torque up to 850 Nm 4
Adaptability
Multifunctional spindle HSK
Precision
On the workpiece, as precise as 2 µm / 100 mm
Overview and facts NEW50 %
+1 up to
Pneum. clamping up to 7,000 Nm
High clamp
Large parts up to ø 500
Big size
PGD backlash-free long-life gear unit
No backlash
T-Series
Other
+ Finepart (waterjet cutting) + Hexagon (measuring) + LT Ultra (ultra precision) + OGP Quality vision (measuring) + ...
Grinding
+ Blohm Jung + Chevalier + Hauser + Kellenberger + Lapmaster Wolters + Mägerle + Moore + ...
All base plates made of steel
NEW
with integrated hole pattern for slot spacing of 100 and 125 mm, integrated alignment system lineFIX for lengthwise or crosswise clamping.
Laser
+ DMG MORI Sauer + GF Mikron + Litz + Microlution + ...
M-Series
NEW
Connectivity
Wireless monitoring, for operation & service
No adjust
Load change without parameter adjustment
Less cost
No cooling system, no hydraulics
5
Application illustrations
Highly productive solutions even on compact machines – for almost every requirement: 4-axis or 5-axis
2
3
600
m
0m
80
mm
300...700 mm
1
Base machine can be used in 3-axis mode at all times, e.g. for bulky workpieces
4
4th axis, 3-spindle, X-mounting (lengthwise)
7
4th + 5th axis, 2-spindle, Y-mounting (crosswise)
6
4th axis with swivel yoke, on base plate
5
4th axis, 3-spindle, Y-mounting (crosswise)
8
4th + 5th axis, 2-spindle, X-mounting (lengthwise)
4th axis with swivel yoke, directly on machine table
6
4th + 5th axis, 1-spindle, X-mounting (lengthwise)
9
4th axis for tilting the grinding spindle. 5th axis (vertical) for workpiece rotation
Spindle System Accessories
Extremely compact with comparable or better performance. Standardized interface in front and rear: maximum universality
Spindle accessories in rear + Rotary unions
Spindle accessories in front
up to 250 bar
+ Clamping cylinder
23 kN at 120 bar
+ Angular position measuring systems
as precise as Âą 1 arcsec
NEW CAPTO adapter ripas adapter
ripas ue
uniq
Tailstock and counter bearing
Medium transfer dividing axis
+ manual, pneumatic and hydraulic tailstocks
+ No uncontrolled moving hydraulic hoses
+ hydraulically clamped counter bearing, very compact (no hydraulic unit required, supplied directly by rotary table)
+ Robust tubing + Available for T1...T4 and for rotoFIX
7
Overview of E-Series
Very good accessibility, even with short tools
More space for workpieces and fixtures NEW
300 m
m
800 /
1000
mm 7,000 Nm 300 kg
max. 40 rpm
575 /
775 /
n reque
m
13
m
1016
916 /
268 m
m
m 975 m
/1
2,000 Nm 134 kg
800 /
1000
/
00 / 00 / 6
4 00 mm max. 160 rpm
/ 14 1200
51x
168 m
m
800 /
1000
mm 800 Nm 104 kg
200 /
00 / 1
10 800 /
ZE
50x
1
m 400 m
00
00 / 1
8 600 / 400 / max. 210 rpm 160 mm
168 m
m
800 m
max. 50 rpm
st
200 mm
520
SI 8
/ 1156
368 m
700 /
220 mm
values o
600 /
56 mm
max. 50 rpm
230 mm
530
375 /
27
260 mm
Tentativ e; exac t
max. 40
168 m
m 800
Overview of E-Series
News in brief 1. High speed up to 210 rpm 2. Feed torque up to 850 Nm (tentative) 3. Steel base plates with hole pattern 4. Cycle time 90° as fast as 0.21 sec.
Weight data represent the standard load; higher weights possible, but require modification of rotational speed, acceleration and jerk limitation.
ø 430
mm 150 kg
360 mm
161 kg max. 800 kg 2 kgm2
5,000 Nm
ø 350
mm
220 mm
90 kg max. 50 rpm max. 4002 kg 0.8 kgm
180 mm
500 /
m 600 m
+
m
785
17 kg max. 120 kg 0.05 kgm2
311 m
m
50 mm
m
607 /
300 Nm
m 136 m
EA
600 Nm 64 kg
168 m
m
707 m
EA with RFX (rotoFIX)
300 Nm 94 kg
0 mm
EA with LFX (longFLEX)
EL
/ 140
O
1200
max. 210 rpm
M
00 / 0 / 10
mm
m
max. 210 rpm
00 mm
ø 210
165 m
3 168 m
800 Nm
30 kg
m 150 mm
50 / 4
mm / 885
0.2 kgm2
333 m
2,800 Nm 96 kg
max. 160 rpm
215 mm
100 %
186 m
165 mm
m
42 kg max. 160 rpm max. 200 kg
110 mm
215 m
mm
m
m
170 kg
ø 290
35 kg
405 m 4,000 Nm
2,000 Nm
150 mm
m
223 m
+54 %
270 mm
m
D
m 1116 m
550 m
190 mm
70 mm
65 kg
190 mm
0 rpm
50x 51x EA rotoFIX longFLEX
507 (standard) or 508 (high speed) 510 (standard) or 511 (high speed) single-axis, single-spindle CNC rotary table modular clamping yoke system modular shaft clamping system
9
Overview of T-Series
230
Very good accessibility, even with short tools
° *
Y-mounting
*optional On T1-520530 TxP only 145° possible
More space for workpiece and fixtures Large available Z-travel
X-mounting
T1 ø 450 mm
T1
m
+25 %
90 kg max. 133 kg 0.8 kgm2
5,000 Nm
max. 50 rpm
90 kg max. 133 kg
10
308 mm
0.2 kgm2
2,000 Nm 150 kg
250 mm
42 kg max. 44 kg 0.2 kgm2
2,000 Nm 100 kg
250 mm
SIZE
max. 160 rpm
51x5202
max. 160 rpm
ø 220 mm
5,000 Nm
6
42 kg max. 89 kg
m 692 m 200 kg
52053 3 0
250 mm
270 kg
% +150
0.8 kgm2
30 mm
ø 220 mm
5,000 Nm
max. 210 rpm
m
576 m
50x5101
226 mm
max. 50 rpm
m
779 m
0.8 kgm2
308 mm
90 kg max. 90 kg
max. 160
max. 210 rpm
m
596 m
ø 185 mm
226 mm
max. 50 rpm ø 280 mm
+25 %
308 mm
T1 TF
300 kg
ø 280 mm
17 kg max. 27 kg 0.05 kgm2
800 Nm 50 kg
m
484 m
TIPc (compact)
ø 18
17 max.
0.05
Overview of T-Series
News in brief 1. Up to 150 % higher clamping torque in tilting axis 2. Fewer variant – more solutions 3. Larger workpiece ø possible 4. Spatially optimized arrangement of the dividing axis
+75 %
ø 560 mm 160 kg max. 160 kg 2 kgm2
max. 45 rpm
T1
7,000 Nm
ø 450 mm
90 kg max. 90 kg
+75 %
m
ø 340 mm
325 kg
42 kg max. 89 kg
max. 160 rpm
250 mm
max. 210 rpm
m 711 m
160 kg
85 mm
7 kg . 53 kg
5 kgm2
m
520 m
0.05 kgm2
m
606 m
800 Nm 90 kg
m
567 m
TAP
TGR
TOP
O
800 Nm 85 kg
17 kg max. 53 kg
1,400 Nm 95 kg
TAPc
M
m
656 m
226 mm
max. 210 rpm
ø 280 mm
0.05 kgm2
EL
2,000 Nm
17 kg max. 53 kg
175 kg
0.2 kgm2
0 rpm
ø 280 mm
4,000 Nm
m
42 kg max. 89 kg
m
800 m
0.2 kgm2
833 m ø 340 mm
+54 %
D
308 mm
7,000 Nm
350 mm
962 m
0.8 kgm2
max. 50 rpm
4,000 Nm 300 kg
226 mm
90 kg max. 133 kg
0.8 kgm2
ø 350 mm
410 mm
max. 160 rpm ø 460 mm
+54 %
ø 440 mm
520 kg
(compact)
Weight data represent the standard load; higher weights possible, but require modification of rotational speed, acceleration and jerk limitation.
50x510 508510 (standard) or 508510 (high speed) 51x520 510520 (standard) or 511520 (high speed) TIPc Two-axis rotary table, no counter bearing, compact TAPc Two-axis rotary table, with supporting bearing, compact TAP Two-axis rotary table, with supporting bearing TOP Two-axis rotary table, with clamped counter beraring TGR Two-axis rotary table, with clamped counter bearing, specifically for grinding applications
11
Overview of M-Series
Very good accessibility, even with short tools Y-mounting
More space for workpiece and fixtures 230° *
Large available Z-travel
X-mounting *optional
M3
m 180inm. 160 mm) m (m
220 m
102 kg 21 kg
M2
21 kg
250 mm
T2
max. 10
21 kg
0.07 kgm2
0.07 kgm
2
0.07 kgm2
m 180inm. 160 mm) m (m
220 m
max. 60 rpm
70 kg
m
715 m
67 kg 27 kg
0.1 kgm2
SIZ
51x
12
27 kg
m
160 m
max. 105 rpm
E
m request) n 1400m mm o
0.1 kgm2
m
13 (min.
46 kg
513 m
12 kg
0.025 kgm2
50x
max. 170 rpm
m
451 m
12 kg
0.025 kgm2
max. 120 rpm
Overview of M-Series
News in brief 1. Up to 54 % higher clamping torque in tilting axis 2. Fewer variant – more solution 3. Spindle distance min. 130 mm 4. Spatially optimized arrangement of the dividing axis
m ) 2208m 0 mm
1 (min.
m ) 2208m 0 mm
T3
(min.
1
21 kg
21 kg
51x5 2 20
+54 %
21 kg
0.07 kgm2
0.07 kgm2
4,000 Nm
0.07 kgm2
245 kg
m 0 mm on re 3 1600m mm (1
+54 %
1
27 kg
27 kg
max. 60 rpm
0.1 kgm2
0.1 kgm2
m 071 m m) minc. t1min. 1011 m
(13
12 kg
max. 120 rpm
66 mm ) min.t8min. 819 mm ac
(comp
TOP(c)
0.025 kgm
12 kg
1 mm in. 89 1 mm)
m
05 rpm
2
1,400 Nm
0.025 kgm2
in. 83
m request) n 1400m mm o
(min.
13
9 kg
9 kg 0.017 kgm 0.017 kgm2
9 kg
2
max. 170 rpm
36 mm ) min. 7min. 689 mm act
(comp
TOP(c)
(optional compact)
L
m 160 m
226 mm
(c
(optional compact)
115 kg
ct m ompa
1,400 Nm 137 kg
a
m request) n 1600m mm o
0 mm
4 min. 1
0.017 kgm2
(comp
4,000 Nm 200 kg
9 kg 2 9 kg 0.017 kgm
2 9 kg 0.017 kgm
226 mm
m ) 2208m 0 mm
250 mm
4 min. 1
(min.
50x5 1 10
m 160 m quest)
O M
m
591 m
D
E
0.017 kgm2
Weight data represent the standard load; higher weights possible, but require modification of rotational speed, acceleration and jerk limitation.
50x 51x M2 M3 T2 T3
507 (standard) or 508 (high speed) 510 (standard) or 511 (high speed) Single-axis, multi-spindle rotary table, 2-position Single-axis, multi-spindle rotary table, 3-position Two-axis multi-spindle rotary table, 2-position Two-axis multi-spindle rotary table, 3-position
13
Technology from the Outside
Productivity and availability increase, downtime and maintenance costs decrease
ue
uniq
NEW hernet, , Et r e serv b e w
-iBox – for real industry 4.0 elps to increase productivity and availability, lower H downtime and maintenance costs and permits quick troubleshooting and preventive maintenance. Sensors for ... + Speed
+ Internal pressure + Temperature + Humidity
+ Shock / impact
+ Limit value exceeded with real-time stamp
New features with version 4.3 Components
+ Faster microprocessor
+ 3D acceleration sensor (previously 2D) – shock sensor Monitoring
+ Duty cycle limit – overload protection, prevents motor and gear unit damage Interfaces
+ Bluetooth – set parameters and read out data via smartphone and app + Web server with Ethernet and RJ45 port – display state/error on CNC + Input for current sensor Compatibility
+ 100% backwards-compatible – starting at Edition 2
150° Tightness IP 67 (IP 68) + Fully sealed motor compartment IP67 (optional IP 68) + Prevents damage to motor, wiring, connectors, etc.
14
Prepared for options
+ External WLAN- or GSM module
+ External, better vibration sensor with additional DSP
+ E-mail notification, e.g. of error messages
Typical applications
Interesting applications for increasing productivity
Provided on GF+ Machining Solutions, Akira Seiki, Almac, Amada Machine, AMS, AWEA, BFW, Blohm Jung, Bridgeport (Hardinge), Brother Milling, Chevalier, Chiron, DMG MORI, Doosan, Emco Famup, Fanuc Robodrill, Finepart, Feeler, Haas Automation, Hartford, Hasegawa, Hedelius, Hurco, Huron, Hwacheon, Hyundai WIA, ICON, Kitamura, Kondia, Leadwell, Makino, MAS, Mazak, Microlution, Mikron, Moore Tool, MT Rent, Okuma, POSmill (Microcut), Quaser, Sauer (DMG MORI), Spinner, Stama, TongTai, Toyoda, Unitech, Willemin-Macodel, XYZ, YCM Additional interesting examples of applications can be found on our website www.lehmann-rotary-tables.com in the Download / Applications area
M2-510 – Milling/boring – Automotive
EA-510 – Milling/boring – Automotive
TF-507507 – Milling/boring – Dental Technology
TF-507510 – Milling/boring – Watches/Micro Technology
EA-510 rotoFIX – Milling/boring – Mechanics
EA-510 rotoFIX – Milling/boring – Mechanics
T1-510520 – Milling/boring – Mechanics
T3-510520 – Milling/boring – Automotive
T1-507510 – Waterjet drilling – Aerospace/Turbines
EA-510 longFLEX – Milling/boring on horizontal center – Mechanics
EA-520 – Milling/boring – Mechanics
T1-510520 – Grinding – Aerospace/Turbines
15
Headquarters
Representatives / Agencies
PETER LEHMANN AG CH-3552 Bärau Phone +41 (0)34 409 66 66 Fax +41 (0)34 409 66 00 pls@plehmann.com www.lehmann-rotary-tables.com
Europe – Austria – Benelux – Czech Republic (vacant) – Finland – France – Germany – Hungary (vacant) – Italy – Norway – Poland – Portugal – Russia – Slovenia – Spain – Sweden – Turkey – UK
Headquarters
Country representatives
vacant
More information (address, telephone number...) at www.lehmann-rotary-tables.com
Subject to change / Printed in Switzerland / Edition: 9/2017
16
America – Brazil – Canada – Mexico – USA
Asia – China – India – Japan – Malaysia – Singapore – South Korea – Taiwan – Thailand – Vietnam Africa – South Africa