CNC Rotary Tables edition 3 Headquarters
Representatives / Agencies
PETER LEHMANN AG CH-3552 Bärauc Telephone +41 (0)34 409 66 66 Fax +41 (0)34 409 66 00 pls@plehmann.com www.lehmann-rotary-tables.com
Europe – Benelux – Germany – Finland – France – Italy – Norway – Austria – Portugal – Russia – Sweden – Slovenia – Spain – Turkey – Czech Republic (vacant) – UK
America – Brazil – Canada – USA
Asia – China – India – Japan – Malaysia (vacant) – South Korea – Taiwan
Swiss Rotary Table Technology
Africa – South Africa
Main catalog 07/2015
PGD inside
Headquarters
Country representatives
vacant
More information (address, telephone number...) at www.lehmann-rotary-tables.com
Subject to change / Printed in Switzerland / Edition: 07/2015
NEW
Swiss Rotary Table Technology
Since 1974 pL LEHMANN is a medium-sized business that has specialized in rotary tables for over 40 years – present today in 25 countries (see the back of this catalog). The company is committed to typical Swiss values + Product quality + Superior technology + Innovation and flexibility + Long-term, sound business policies
Further catalogs
Overview of branches
2
Applications Catalogs pL LEHMANN provides detailed elaborate application catalogs for various vertical machining centers, e.g. for BROTHER, FANUC Robodrill, DMG MORI, DOOSAN, HAAS, HYUNDAI, YCM, ALMAC and HURCO. Here you will find details about collision points, collision-free traverse paths and max. possible machining areas for various types of machines with a variety of pL rotary tables. For more information please visit www.lehmann-rotary-tables.com, or request the desired catalog from the nearest pL representative.
Products and Facts
Service – Lifecycle
Content
Overview of rotary tables
4
T-rotary table variants and workpiece clamping
7
EA + M
8
EA +Â M
Overview
All the information needed for selecting, correctly configuring and ordering your pL rotary table
TF
with high-speed TF 12 NEW T1
versions 511
T2 / T3
28
Motors and servos
30
MOT / KAB WMS / CNC
T2 /Â T3
T1 20
Angular position measuring systems
35
CNC control system FANUC 35iB
36 RFX/LFX
Cabling 32
SCHUNK multiple clamping system
42
Faceplates, jaw chucks
44
Centring clamping units and force clamps
46
NEW
Collet systems
58
Clamping cylinders and rotary unions
64
Tailstocks, counter bearings
68
Hydraulic units
69
NEW
General accessories
ripas, HSK, zero point systems 48
Technology / engineering
The entire catalog is subject to technical change without notice
Workpiece clamping
rotoFIX / longFLEX 40
Accuracies 70
blackBOX / applications in the machine room
72
Load calculation / spindle dimensions
74
NEW
Cutting data and guidelines for applications 78 Technical explanations
84
3
Product Range
A wide range of products is available: More than 240 possible configurations from only 4 basic models
2
5
EA + M
Overview
1
3
EA-510.L TM, manual swiveling on request
EA-520.L rotoFIX centered p. 40
6
4
MOT / KAB WMS / CNC
T2 / T3
T1
4. Axis
TF
EA-510.L p. 8
RFX/LFX
EA-507 INOX, fully sealed on request
10
11
TF-510520.LL fix p. 12
13
TF-510520.LL fixX p. 14
14
TF-510520.LL vario p. 16
15
Technology / engineering
General accessories
4. + 5. Axis
Workpiece clamping
9
EA-520.L rotoFIX bottom p. 40
EA-510.OL p. 8
T1-510520.LL fix p. 20
4
T1-510520.ORR fix p. 20
T1-510520.LL fixX p. 22
Product Range
All standard, all modular – maximum guarantee for best quality at short delivery times
Overview
18
EA + M
7
EA-510.L longFLEX tailstock p. 41
TF
M2-510.L p. 10
T2 / T3
T1
19
MOT / KAB WMS / CNC
20
M4-510.L on request
RFX/LFX
12
M3-510.L p. 10
21
Workpiece clamping
EA-510.L longFLEX counter bearing p. 41
Multi-Spindle Rotary Tables
8
TF-510520.LL varioX p. 18
22
17
Technology / engineering
16
General accessories
T2-510520.LL fix p. 28
T3-510520.LL fix p. 28 23
T1-510520.LL vario p. 24
T1-510520.LL varioX p. 26
T4-510520.LL fix on request
5
T-rotary table variants with «combiFlex®»
The right version for every requirement: Use the graphics / table values below to select the ideal version
NEW
Overview
Y-axis Tool spindle
Tool spindle X-axis
longer traverse stroke in Z
longer traverse stroke in Y
EA + M
Z-axis
ø medium-sized ø small
TF
X/Y*
T1
Z
T1 vario(X)
T1 fix(X)
T1 vario
T1 fix
T2 / T3
* Depending on how assembled on machine table
Z
MOT / KAB WMS / CNC
Tool spindle
Tool spindle
Z-axis
ø medium-sized
ø max
ø medium-sized ø max
longer traverse stroke in Z
RFX/LFX
Z-axis
Z
Z
T1 varioX
T1 fixX
T1 varioX1
General accessories
Workpiece clamping
T1 varioX
Technology / engineering
fix[mm]
ø
6
varioX1 [mm]
X/Y
ø
Z
X/Y
ø
Z
X/Y
ø
Z
X/Y
ø
Z
X/Y
300 2591)
79
420
259
79
108
200
0
202
200
0
302
200
0
TF-510510 (511510)
230
287
87
350
287
87
470
287
87
128
220
3
248
220
3
–
–
T...-510520 (511520)
242
307
87
362
307
87
482
307
87
128 2302)
0
248 2302)
0
T1-520520
306
350
100
480
350
100
600
–
–
178
0
352
0
for T1 40 mm higher
Z
varioX [mm]
79
for T1 10 mm higher
ø
vario [mm]
206 2591)
2)
X/Y
fixX1 [mm]
T...-507510
1)
Z
fixX [mm]
260
260
348 2302) –
–
– 0 –
Workpiece clamping system
Standardized interface in front and rear: maximum universality, more than 20 different standard systems available
NEW
Overview
For more information please refer to p. 44
Spindle accessories in rear + Rotary unions
EA +Â M
+ Clamping cylinder
General accessories
Workpiece clamping
RFX/LFX
MOT / KAB WMS / CNC
T2 /Â T3
T1
TF
+ Angular position measuring system
Technology / engineering
ripas
7
EA-...
Standard
Option
Option
Option
Left-hand model
Right-hand model
Upper left model
Upper right model
Overview
Dimensions OL = Drive at upper left (OR = Drive at upper right, laterally reversed)
L = Drive at left (R = Drive at right, laterally reversed)
K
K
X
X
C
C
G
G
B D
J
B D
B
B
D
D
0
0
TF
EA + M
C
C
J
A
A
0
0 XF
F
IF
I
E
E
F
E
E
T1
X
A*
MOT / KAB WMS / CNC
T2 / T3
EA-507
B
C
D
E
F
X*
311 165 136 110 23
75 236
EA-510/11 333 215 150 150 23
B
C
D
E
EA-510/11 329 229 150 23
F 85
G
I
J
K
X*
65 125 261 50 240
85 248
EA-520
397 323 180 44 110 109 177 328 50 270
EA-520
405 270 186 180 44 110 295
EA-530
503 312 220 43 160 43 252 400 53 357
EA-530
550 360 223 220 43 160 390
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer.
Center height increase Item no. EA-507
EA-510/11 GPL.510-180
RFX/LFX
Name
Increase / center height D
GPL.507-150
EA-520
GPL.520-220
EA-530
GPL.530-270
40 mm / 150 mm 30 mm / 180 mm
Base plate for center height increase
40 mm / 220 mm 50 mm / 270 mm Base plate for center height increase
Workpiece clamping
Vertical clamping
General accessories
Item no.
DDF
EA-510/11 GPL.510ver-180
•
EA-510/11 GPL.510ver-240*
•
EA-520
GPL.520ver-215
•
EA-520
GPL.520ver-275
•
EA-530
GPL.530ver-255
•
EA-530
GPL.530ver-310
•
SPZ
WMS 2
•
•
WMS 7
Height mm 180 240
H
215 •
•
•
•
275 255 •
310
SPZ = for clamping cylinder; for more, please refer to P. 64 DDF = for rotary union; for more, please refer to p. 66 WMS = for angular position measuring systems (WMS 2 small, WMS 7 large); for more, please refer to p. 35 * only 1 accessory possible (e.g. DDF), cannot be combined (e.g. DDF+SPZ)
Add-on housing for vertical clamping
Dividing axis (4. axis)
Technology / engineering
Item no. EA-510.L - F1 Motor F1=Fanuc is (200V), F2=Fanuc HVis (400V), M1=Movinor/Mavilor ERN, M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor EQN 1135, MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa SGM/SGMP Dividing axis motor position L=left, R=right, OL= upper left, OR=upper right Dividinbg axis size 507, 510, 520 or 530 Rotary table model
8
EA-...
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
General technical data
max.
max.
300 800 600 2'000 5'000
1'200 2'000 2'000 3'900 10'400
44 46 46 100 210
0.05 0.2 0.07 0.8 2
0.5 2 0.7 8 20
120 250 150 440 650
SANYO
NEW
MITSUBISHI 400V
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAVILOR / MOVINOR **
(based on standard load cube shown on pp. 74/75) Motors BLS-072 BLS-072 BLS-072 BLS-073 LN-098 β1 is β1 is α2 (HV)is α2 (HV)is α2 (HV)is α4 (HV)is SGM(AH) 04 SGM(AH) 04 SGM(AH) 08 SGM(AH) 04 SGM(AH) 08 SGM(AH) 08 SGMP(H) 15 SGMJV 04 SGMJV 04 SGMJV 08 SGMJV 08 SGMJV 08 SGMEV 15 HF-KP 43 HF-KP 43 HF-KP 73 HF-KP 73 HF-KP 73 HF-104 HF-H75 HF-H75 HF-H75 HF-H104 R2AA 06040 R2AA 06040 R2AA 08075 R2AA 06040 R2AA 08075 R2AA 08075
Indexing**
20/12 17/10 17/10 12/8 10/6
2 2 2 2 2
5...1 5...1 5...1 5...1 5...1
* sls = Standard load, cube pp. 74/75 ** S tandard/increased; for measuring method and validity of the values, please refer to p. 34; for optional angular position measuring systems please refer to p. 35.
Drive data
EA-507 EA-510 EA-511 EA-520 EA-530 EA-507 EA-510 EA-510 EA-511 EA-520 EA-530 EA-507 EA-510* EA-510 EA-511* EA-511 EA-520 EA-530 EA-507 EA-510 EA-510 EA-511 EA-520 EA-530 EA-507 EA-510 EA-510 EA-511 EA-520 EA-530 EA-510 EA-511 EA-520 EA-530 EA-507 EA-510* EA-510 EA-511* EA-511 EA-520
Repeat accur.**
90°
Feed
180°
Speed Cycle time***
[Nm]
[min ]
120 250 150 440 650 85 75 135 90 215 405 100 120 175 80 120 350 650 120 145 210 140 340 650 100 120 175 120 310 650 200 135 345 650 120 110 210 75 145 270
111 80 160 50 42 66.7 55 55 100 33 27 55 40 50 80 100 27 26 66.6 50 66.6 133 40 27 66.6 50 66.6 130 37.5 25 50 100 29 25 66.6 55 66.6 100 130 45
-1
[sec]
0.26 0.31 0.23 0.42 0.50 0.30 0.41 0.34 0.24 0.53 0.67 0.34 0.44 0.37 0.26 0.22 0.62 0.67 0.30 0.37 0.32 0.22 0.46 0.65 0.30 0.37 0.32 0.22 0.48 0.69 0.37 0.24 0.58 0.69 0.30 0.35 0.32 0.25 0.23 0.43
0.39 0.47 0.31 0.71 0.86 0.52 0.68 0.62 0.39 0.98 1.22 0.61 0.81 0.67 0.45 0.37 1.17 1.25 0.52 0.67 0.55 0.31 0.84 1.21 0.52 0.67 0.55 0.31 0.88 1.29 0.67 0.39 1.10 1.20 0.52 0.63 0.55 0.40 0.34 0.77
T1
240 400 200 800 1'600
with sls*
Indexing**
T2 / T3
120 200 100 400 800
max.
[± sec]
[± sec]
[Nm]
Feed
For calculation of load, forces and torques, please refer to p. 76
Options Item no. GET.5xx-GEN GEO.5xx-GEN SPI.5xx-Lab 2) 1) 2)
NEW
MOT / KAB WMS / CNC
30 35 35 65 150
[kgm2]
Moment of inertia J
Description Increased gear precision 1) Incr. geometric precision, ½ Standard tolerance Spindle seal with labyrinth, integrated sealing air pressure control
incl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
RFX/LFX
NEW
EA-507 EA-510 EA-511 EA-520 EA-530
[kN]
Axial force
NEW
Workpiece clamping
max.
[Nm]
Pull-out torque
EA + M
[Nm]
Clamping torque max.
TF
[kg]
Spindle load
Labyrinth seal (cutaway view)
Suitable alignment elements Item no. AUR.St-10 AUR.St-12 AUR.St-14 AUR.St-16 AUR.St-18 AUR.St-20
Name
Alignment block, 1 pair
General accessories
[kg]
Weight
Groove width 10h6 12h6 14h6 16h6 18h6 20h6
Technology / engineering
kg
WMS Pa [± sec]
Ps
Pa
Overview
WMS = Angular position measuring system
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40 * Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
9
M2 / M3-...
Standard M2
Standard M3
Option
Left-hand model
Left-hand model
Right-hand model
Overview
Dimensions L = Drive at left (R = Drive at right, laterally reversed)
B B
B
D D
D
TF
EA + M
C
A
C C
A A
G G
F F
H H 0 0
E E
X
G
G
H 0
F
E
T1
X X
A*
T2 / T3
M2-507
B
C
D
E
F
G
H
X*
A*
B
C
D
E
F
G
H
X*
451 205 136 150 23
75 140 40 236
M3-507
591 205 136 150 23
75 140 40 236
M2-510/11 513 255 150 190 23
85 180 40 248
M3-510/11 693 255 150 190 23
85 180 40 248
General accessories
Workpiece clamping
RFX/LFX
MOT / KAB WMS / CNC
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer.
Dividing axis (4. axis)
Technology / engineering
Item no. M2– 510.L –F1 Motor F1=Fanuc is (200V), F2=Fanuc HVis (400V), M1=Movinor/Mavilor ERN, M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor EQN 1135, MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa SGM/SGMP Dividing axis motor position L=left, R=right Dividing axis size 507, 510 Rotary table model
10
M2 / M3-...
General technical data
300 800 600 300 800 600
1'200 2'000 2'000 1'200 2'000 2'000
44 46 46 44 46 46
240 400 200 240 400 200
SANYO
NEW
MITSUBISHI 400V
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAVILOR / MOVINOR **
(based on standard load cube shown on pp. 74/75) Motors BLS-072 BLS-072 BLS-072 BLS-072 BLS-072 BLS-072 β1 is α2 (HV)is α2 (HV)is β1 is α2 (HV)is α2 (HV)is SGM(AH) 04 SGM(AH) 08 SGM(AH) 08 SGM(AH) 04 SGM(AH) 08 SGM(AH) 08 SGMJV 04 SGMJV 08 SGMJV 08 SGMJV 04 SGMJV 08 SGMJV 08 HF-KP 43 HF-KP 73 HF-KP 73 HF-KP 43 HF-KP 73 HF-KP 73 HF-H75 HF-H75 HF-H75 HF-H75 R2AA 06040 R2AA 08075 R2AA 08075 R2AA 06040 R2AA 08075 R2AA 08075
max.
max.
0.05 0.2 0.07 0.05 0.2 0.07
1 7 0.7 1 7 0.7
120 250 150 440 650 150
Repeat accur.**
Indexing**
20/12 17/10 17/10 20/12 17/10 17/10
2 2 2 2 2 2
– – – – – –
* sls = Standard load, cube pp. 74/75 ** S tandard/increased; for measuring method and validity of the values, please refer to p. 34; for optional angular position measuring systems please refer to p. 35.
Drive data
M2-507 M2-510 M2-511 M3-507 M3-510 M3-511 M2-507 M2-510 M2-511 M3-507 M3-510 M3-511 M2-507 M2-510 M2-511 M3-507 M3-510 M3-511 M2-507 M2-510 M2-511 M3-507 M3-510 M3-511 M2-507 M2-510 M2-511 M3-507 M3-510 M3-511 M2-510 M2-511 M3-510 M3-511 M2-507 M2-510 M2-511 M3-507 M3-510 M3-511
with sls*
[± sec]
[± sec]
Indexing**
90°
Feed [Nm]
120 240 150 75 225 150 75 120 80 65 105
T2 / T3
120 200 100 120 200 100
[Nm]
Feed
180°
Speed Cycle time*** [min-1]
[sec]
100 0.26 0.41 65 0.37 0.60 110 0.24 0.32 70 0.32 0.54 50 0.41 0.71 65 0.31 0.54 60 0.37 0.62 46 0.40 0.72 70 0.33 0.43 45 0.54 0.87 40 0.53 0.91 not recommended* 90 50 0.37 0.67 160 45 0.42 0.75 110 85 0.26 0.46 80 40 0.44 0.82 145 40 0.48 0.85 95 55 0.34 0.62 110 55 0.34 0.62 195 55 0.35 0.63 130 90 0.22 0.45 100 40 0.43 0.81 180 45 0.40 0.73 120 65 0.31 0.54 80 55 0.34 0.62 165 55 0.35 0.63 110 90 0.30 0.47 60 40 0.44 0.82 145 45 0.40 0.73 95 55 0.37 0.64 185 45 0.40 0.73 125 90 0.29 0.46 170 45 0.47 0.81 110 60 0.33 0.52 120 55 0.34 0.62 200 55 0.35 0.63 135 90 0.28 0.45 110 45 0.40 0.73 185 45 0.40 0.73 120 60 0.35 0.60
For calculation of load, forces and torques, please refer to p. 76
MOT / KAB WMS / CNC
NEW
46 67 67 70 102 67
max.
[kgm2]
Moment of inertia J
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
Options
RFX/LFX
NEW
M2-507 M2-510 M2-511 M3-507 M3-510 M3-511
[kN]
Axial force
Workpiece clamping
max.
[Nm]
Pull-out torque
EA + M
[Nm]
Clamping torque max.
TF
[kg]
Spindle load
NEW
Item no. Description Incr. geometric precision, ½ Standard tolerance GEO.5xx-GEN SPI.5xx-Lab-x2 1) Spindle seal with labyrinth, integrated sealing air pressure control, for 2 spindles SPI.5xx-Lab-x3 1) Spindle seal with labyrinth, integrated sealing air pressure control, for 3 spindles 1)
General accessories
[kg]
Weight
f or 507/510: HSK and ripas clamping not possible manually, GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be achieved)
Technology / engineering
kg
WMS Pa [± sec]
Ps
T1
Pa
Overview
WMS = Angular position measuring system
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40
* slower than M3-510 ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
11
TF-...fix
Standard
Option
Left-hand model
Right-hand model
Suitable alignment elements
LL = Drive at left (RR = Drive at right, laterally reversed)
AA
Item no. AUR.St-10 AUR.St-12 AUR.St-14 AUR.St-16 AUR.St-18 AUR.St-20
CC
EA + M
180°Option Option 180°
90°Standard Standard 90°
55°°
F1
H
T2 / T3
I
R
X*
Y*
55 136 236 248
TF-510510** 490 265 422 200 287 116 242 50
65 177 248 248
TF-510520** 512 310 469 220 307 122 264 40
65 177 248 295
MOT / KAB WMS / CNC
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer. ** TF-5115xx: identical dimensions
320 200
RFX/LFX
Important information
Interference outline when swiveling +5°...-95° 300
320
5°
200
5°
320
200
5°
200
100 25 0
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180 For accuracy limitations, please refer to p. 34
+95°...-95° 300
5°
200
215 185
100 25 0
100 25 0
300
5°
+110°...-110°
5°
200 215 185
0
200
215 185 0
0
200
20°
200
20°
20°
160
F
160
E
160
D
TF-507510 466 245 382 180 260 104 230 30
TF-507510
C*
Alignment block, 1 pair
00
Y Y
F1 F1
00
X X
T1
II FF
B
Groove width 10h6 12h6 14h6 16h6 18h6 20h6
RR
HH 00
A*
Name
25 25°°
° 25 25°
TF
EE BB DD
TF-507510 fix +95°...-95° TF-507510 fix +5°...-95° TF-507510 fix +95°...-95°TF-507510 fix +95°...-95° TF-507510 fix +5°...-95° TF-507510 fix +5°...-95° TF-507510 fix +110°...+90° TF-507510 fix +110°...+90° TF-507510 fix +110°...+90°
320
5°
295
TF-510510/511510
Overview
Dimensions
320
5°
320
295
5°
5°
5°
340
340
295
5°
340
295
295
295
320
180 100
180 100
0
200 180 100 340
30
170
170
30
30
200 100
200
200
20°
20°
100
100
20°
20
20
30°
70
30°
30° 70
30°
70 30°
30°
20
220
5
70
5
5
220
570
5
220
5
30°
30°
30°
30°
30°
30°
30°
30°
30°
General accessories
200 180 100 340
30°
Technology / engineering
0
200 180 100 340
30°
Motor
0
30°
TF– 510 520 . LL fix–F1
0
180 180 180 TF-510510 fix +95°...-95° TF-510510 fix +95°...-95° TF-510510 fix +95°...-95° TF-510510 fix +110°...+90° TF-510510 fix +110°...+90° TF-510510 fix +110°...+90°
290 290 290 5° 5° 5° 360 360 235 235 235 5105 5° 105 5° 105 ° 235 235 235 20340 20 340 20° 340 340 340 ° ° 400 40070 340 400 70 70 70 70 7020° 70 2070 270 0 ° 5° 45100 5100 45 45 45 ° 220 45° 45 100 5° 45 220 45 45 220 235 2350 20 235 0 0 0 0 20 0 0 0 20 0 100 100TF-507510100 TF-507510 vario +5°...-95° TF-507510 vario +95°...-95° TF-507510 vario +5°...-95° vario +95°...-95° TF-507510 vario +5°...-95° TF-507510 vario +95°...-95° 0 0 0 55 55 320 55 TF-507510 vario +110°...+90° TF-507510 vario +110°...+90° TF-507510 vario +110°...+90° 320 320 5 5 5 5 5 +110°...+90° TF-510510 fixX +95°...-95° TF-510510 fixX295 +95°...-95° TF-510510 fixX +95°...-95° TF-510510 fixX +110°...+90° TF-510510 fixX 5+110°...+90° TF-510510295 fixX +5°...-95° TF-510510 fixX +5°...-95° TF-510510 fixX 295 295 295 0 0 TF-510510 fixX 0 0 0 295+5°...-95° 0 295 275 295 275 275 295 275 275 275 275 275 195 275fix +110°...+90° 195fix TF-510520 195 fix +95°...-95° 195 195 195fixTF-510520 +5°...-95° TF-510520 +95°...-95° fixTF-510520 +95°...-95° TF-510520 fix TF-510520 +5°...-95° +5°...-95° fix TF-510520 TF-510520 fix TF-510520 +110°...+90° +110°...+90° 20° 20fix 2 0° 195 ° 360 360 360 195 195 225 225 225 225 225 225165 225 355 225 355 225 355 165 165 400 400 400 105 105 120 120 120 105 120 120 120 120 120 120 5° 70 70 355 70 5° 5° 70 70 355 70 35570 70 70 355 35545 355 45 45 45 45 45 45 2045 20° 45 20° 100 100 100 0 0 0 0 0 0° 0 0 0 55 55 55 55 55 55 105TF-507510 105 105 varioX +5°...-95° 5TF-507510 TF-507510 varioX +5°...-95° TF-507510 varioX +5°...-95° varioX TF-507510 varioXTF-507510 +95°...-95°varioX +95°...-95° varioX +110°...+90° TF-507510 varioX +110°...+90° TF-507510 varioX5TF-507510 +110°...+90° 5 +95°...-95° 5 5 5 70 70 70 0 0 0 0 0 0 0 0 0 360
Item no.
245
170
0 320
TF-510520/511520
180 100
245
245
0 320
TF-510510200 fix +5°...-95° TF-510510 fix200 +5°...-95° TF-510510 fix200 +5°...-95°
70
Workpiece clamping
5° 5° 5° 225 225 225 295 295 295 225 225 225 Center height increase (option) 202°0° 20° 20° 20° 20° 360 360 360 210 210 210 5100 5° 100 5° 100 Depending on the accessories involved (clamping cylinder, rotary union, angular position ° 225 225 180 180 180 25 25 225 25 measuring system...), a center height increase (dimension D) is required. (See page for 0 0 100 0 100 100 TF-507510 fixX20 +5°...-95°TF-507510 TF-507510 fixX +5°...-95°TF-507510 fixX 20 +5°...-95° 20fixX +95°...-95° TF-507510 fixX +95°...-95° TF-507510 fixX +95°...-95° respective accessory) TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90°
F 1=Fanuc is (200V), F2=Fanuc HVis (400V), M1=Movinor/Mavilor TF-510510 vario +95°...-95° TF-510510 vario +95°...-95° TF-510510 varioTF-510510 +95°...-95°vario +110°...+90° TF-510510 vario +110°...+90° TF-510510 vario +110°...+90° TF-510520 fixX ERN, +95°...-95° TF-510520 fixXTF-510520 +95°...-95° fixX +95°...-95° TF-510520 fixX +110°...+90° TF-510520 fixXTF-510520 +110°...+90° fixX +110°...+90° M2=Movinor/Mavilor EQN360 1125, M3=Movinor/Mavilor EQN 1135, 360 400 400 360 400 MI1=Mitsubishi Y1=Yaskawa SGMAH/SGMPH, 340 340 340 340 340 235 340 5°400V, S2=Sanyo, 235 5° MI2=Mitsubishi 5° 235 200V, 340 340 235 340 235 240 235 235240 240 235 235 240 240 120 240 120 Y3=Yaskawa SGM/SGMP 120SGMJV/SGMEV, 20° 20° 20° Y2=Yaskawa 120 120 120 120 120 240 120 240 240 285 285 285 Divider add-on version Dividing axis 165 165 165 Swiveling axis motor position L=left, R=right 105 105 140 140 105 140 (4. axis) 70 70 70 9070 90 70 90 Dividing axis motor position L=left, R=right 70 90 90 90 90 90 90 75 750 75 0 0 75 0 0 75 75 75 0 75 75 Swiveling axis size 510, 520 0 0 0 0 0 0 0 0TF-510510 0 +95°...-95° TF-510510 varioX +95°...-95° TF-510510 varioX +95°...-95° varioX TF-510510 varioX +5°...-95° TF-510510 varioX TF-510510 +5°...-95° varioX +5°...-95° Swiveling axis Dividing axis size 507, 510, 520 TF-510510 varioX +110°...+90° TF-510510 varioX TF-510510 +110°...+90° varioX +110°...+90° TF-510520 vario +5°...-95° TF-510520 vario +95°...-95° TF-510520 vario TF-510520 +5°...-95°vario +5°...-95° TF-510520 vario +95°...-95° vario +95°...-95° Rotary table model TF-510520 vario +110°...+90° TF-510520 vario TF-510520 +110°...+90° vario +110°...+90° (5. TF-510520 axis)
140 90 75 0
140 90 75 0
90 75 0
240 90 75 0
90 75 0
30°
30°
355
30°
70
70
30°
355 240
355 240
355 20° 240
355 20° 240 170 90 75 0
20° 170 90 75 0
30°
140 90 75 0
355 240
30°
285
30°
285
30°
285
30°
30°70
30°
30°
5°
30°
30°
12
400 5° 355 240
30°
400 5° 355 240
30°
400 355 240
30°
30°
TF-510520 +5°...-95° TF-510520 fixXTF-510520 +5°...-95° fixX +5°...-95°fixX TF-510510 vario +5°...-95° TF-510510 vario +5°...-95° TF-510510 vario +5°...-95°
170 90 75 0
TF-...fix
NEW
4. max. 5.
27 35 18 44 66
300 800 600 800 600
800 800 800 2'000 2'000
4.
800 800 800 2'000 2'000
2'000 2'000 2'000 3'900 3'900
6 10 10 20 20
0.05 0.2 0.07 0.2 0.07
0.5 2 0.7 2 0.7
Drive data
SANYO
NEW
MITSUBISHI 400V
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAVILOR / MOVINOR **
(based on standard load cube shown on pp. 74/75)
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510* TF-507510 TF-510510* TF-510510 TF-511510* TF-511510 TF-510520* TF-510520 TF-511520* TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-510520 TF-511520
Motors 4th/5th BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75 HF-H75 HF-H75 HF-H75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
90°
Feed [Nm]
120 250 150 250 150 85 135 90 135 90 100 100 120 175 80 120 120 175 80 120 120 210 140 210 140 100 175 120 175 120 200 135 200 135 120 210 210 145
Speed [min-1] 4. 5. 111 60 80 60 160 60 80 40 160 44 66.7 45 55 40 100 40 55 27 100 29 55 35 55 45 40 35 50 45 80 35 100 45 40 24 50 24 80 25 100 25 66.6 60 66.6 55 133 55 66.6 33.3 133 38 66.6 55 66.6 50 130 50 66.6 32 130 35 50 45 100 45 50 27 100 29 66.6 60 66.6 55 66.6 30 130 40
180°
Cycle time***[sec] 4. 5. 4. 5. 0.26 0.41 0.39 0.66 0.31 0.50 0.47 0.75 0.23 0.50 0.31 0.75 0.31 0.53 0.60 0.90 0.23 0.44 0.31 0.78 0.30 0.48 0.52 0.82 0.34 0.61 0.62 0.99 0.24 0.61 0.39 0.99 0.34 0.76 0.62 1.32 0.24 0.61 0.39 1.13 0.34 0.53 0.61 0.96 0.34 0.46 0.61 0.80 0.44 0.59 0.81 1.02 0.37 0.53 0.67 0.86 0.26 0.53 0.45 1.02 0.22 0.53 0.37 0.86 0.44 0.69 0.81 1.31 0.37 0.69 0.67 1.31 0.26 0.66 0.45 1.26 0.22 0.66 0.37 1.26 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.22 0.51 0.31 0.78 0.32 0.56 0.55 1.01 0.22 0.48 0.31 0.87 0.30 0.41 0.55 0.68 0.32 0.52 0.55 0.82 0.22 0.52 0.31 0.72 0.32 0.60 0.55 1.07 0.22 0.54 0.31 0.97 0.37 0.53 0.67 0.86 0.24 0.53 0.39 0.86 0.37 0.66 0.67 1.22 0.24 0.58 0.39 1.10 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.32 0.66 0.55 1.16 0.22 0.52 0.34 0.89
6 12 12 12 12
25 36 36 75 36
250 250 250 440 440
[± sec]
[± sec]
20/12 17/10 17/10 17/10 17/10
23/16 28/21 28/21 16/12 16/12
Repeat accur.**
EA + M
40 53 27 66 66
[Nm]
2 2 2 2 2
TF
NEW
61 76 76 104 104
[kgm2]
* sls = Standard load, cube pp. 74/75 ** M easuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
T1
max.
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520
[kN]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
T2 / T3
[Nm]
Pull-out torque
MOT / KAB WMS / CNC
[Nm]
Clamping torque
For calculation of load, forces and torques, please refer to p. 76
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
Options
RFX/LFX
Spindle load
Ps
Workpiece clamping
[kg]
[kg]
Weight
Pa
Gear unit loading
NEW
Item no. Description Increased gear precision 1) GET.5xx-GEN W E N GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
General accessories
kg
30°–90°
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
0°–30°
Overview
General technical data
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40
* Option ** for SIEMENS/HEIDENHAIN *** w ithout clamping; for times, please refer to p. 80
13
TF-...fixX / fixX1
Standard
Option
Left-hand model
Right-hand model
NEW
F1
H
I
Y*
A
TF-507510 513 245 382 180 260 151 277 30 102 136 236 248
T2 / T3
B
Y
Y
F1
C*
D
E
F
F1
25°
25° 0
H 0
F1 I F
0I F
X*
X
R
0
25° 0
Y
Y
F I
0 I
0
X
X
F1
F
0
EA + M TF T1
F F1
E
H 0
R
D
E B D
R
C*
E B D
25°
B
C C 90° Standard90° Standard 180° Option 180° Option 5° 5°
25°
A*
R
H 0
R
H 0
25°
E B D
25°
E B D
A
A
90° Standard 90° Standard
5°
5°
0
C
C
180° Option 180° Option
25°
A
A
+25...40% larger workpiece diameter compared to fixX
fixX1
LL = Drive at left (RR = Drive at right, laterally reversed)
X
Overview
Dimensions
H
I
R
X*
Y*
TF-507510 563 245 382 180 260 201 327 30 152 136 236 248
TF-510510** 550 265 422 200 287 176 302 50 125 177 248 248 TF-510520** 572 310 469 220 307 182 324 40 125 177 248 295 300
5°
200
5°
200 215 185
200
Interference outline when swiveling215 200 200 185 5°
5°
100
100 25 0
Important information
300
5°
200
215 185
100
25 25 +5°...-95° 0
+95°...-95°0
0
200
20°
+110°...-110°
0
0
200
20°
20°
160
5°
320
160
200
300 320
160
MOT / KAB WMS / CNC
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer. ** TF-5115xx: identical dimensions 320
TF-507510 fix +95°...-95° TF-507510 fix +5°...-95° TF-507510 fix +5°...-95° TF-507510 fix +5°...-95°TF-507510 fix +95°...-95°TF-507510 fix +95°...-95° TF-507510 fix +110°...+90° TF-507510 fix +110°...+90° TF-507510 fix +110°...+90°
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180 For accuracy limitations, please refer to p. 34
200 180 340 100
5°
5°
30
170
30
170
170 30
245
180
200 180 340 100
100
5°
180
20°
180
20°
100
100
20°
340 240 235 120
235 120
340 240
340 235 240 120
20
70
30°
30°
70
30°
340 340 2235 0° 235 20° 240 240 120 120 165 165
70
30°
30°
30°
70
30° 70
20°
165
70 0 90 75 0 TF-510510 varioX +110°...+90° 70 900 75 0
30°
340 240 235 120
5°
30°
dimensions are 100 mm larger
30°
30°
30°
TF-510510 vario +95°...-95° TF-510510 vario +95°...-95° TF-510510 vario +110°...+90° TF-510510 vario +95°...-95° TF-510510 vario +110°...+90° TF-510510 vario +110°...+90° TF-510520 +95°...-95° TF-510520 fixX +95°...-95°fixX TF-510520 fixX +95°...-95° TF-510520 fixX +110°...+90° TF-510520 fixX +110°...+90° TF-510520 fixX +110°...+90°
285 285 285 105 105 105 140 (400V), 70 140 M1=Movinor/Mavilor ERN, 140 70 70 F1=Fanuc is 70 (200V), F2=Fanuc HVis 90 0 90 90 0 90 0 90 0 1125, 90 1135, 90 M2=Movinor/Mavilor EQN EQN 75 M3=Movinor/Mavilor 75 75 75 75 75 75 TF-510510 varioX +95°...-95° +95°...-95° TF-510510 varioX 0 0 TF-510510 0 +5°...-95° 0 varioX TF-510510 varioX 0 SGMAH/SGMPH, 0+95°...-95° 0 TF-510510 varioX +5°...-95° TF-510510 varioX200V, +5°...-95° MI1=Mitsubishi MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa TF-510510 varioX +110°...+90° 30°
20
20
30°
70
70
5
30°
5
5
5
30°
5 70
70
5
30°
30°
30°
30°
30°
360ø all 400 340 5° 235 240 120
30°
360 fixX1 for 400 340 400 5° 235 240 235 120 120
220
220
220
5°
30°
5° 340 105 400 400 70 100 5° 45 20 235 235 0 0
30°
360 340 240
Motor
200 180 340 100
290 290 290 5° 340 340 235 340 235 235 340 235 235 235 20 20 20 20 2 2 0° 0 105 105 ° ° ° ° ° 400 70 70 705100 70 70 70 5° 70100 ° 220 220 220 70 45 45 45 20 45 45 45 4520 45 Groove width 235 0 0 0 0 0 0 100 0 0100 1000 0 TF-507510 vario +5°...-95° TF-507510 vario +95°...-95° vario +5°...-95° vario +95°...-95° TF-507510 TF-507510 vario +95°...-95° 55TF-50751055 55vario +5°...-95° 10h6TF-507510 TF-510510 fixX +95°...-95° TF-510510 fixX +95°...-95° TF-510510 fixX +95°...-95° TF-507510 vario +110°...+90° +110°...+90° TF-507510 +110°...+90° TF-5075105fixX vario +110°...+90° TF-510510vario fixX +110°...+90° TF-510510 fixX +110°...+90° TF-510510 TF-510510320 fixX +5°...-95° TF-510510 fixX +5°...-95° 320 320+5°...-95° 5 5 fixX 5 5 TF-510510 5 0 0 0 0 0 0 295 295 295 295 295 295 12h6 295 275 295 275 295 275 275 275 275 +95°...-95° +5°...-95° fix TF-510520 +95°...-95° fixTF-510520 TF-510520 fixTF-510520 +5°...-95° +5°...-95° 275fix +110°...+90°275 195 fix +95°...-95° 360 195fixTF-510520 195 TF-510520275 195fixTF-510520 fixTF-510520 +110°...+90° 195 14h6 fixTF-510520 +110°...+90° 360 195 360 20° 20° 20° 225 225 225 225195 225 225 225195 195 225 225 16h6 355 120 355 120 120 120 120 120 120 355 120 400 120 400 400 165 165 165 105 105 5° 5° 5° 105 35570 355 18h6 70 70 70 355 70 70 70 70 70 355 355 355 20° 20°45 245 0° 45 45 45 45 45 45 100 45 100 100 0 20h6 0 0 0 0 0105 0 105 550 55 55 0 55 105 55 55 70 70 70 5 5 5 +5°...-95° TF-507510 varioX 5 +95°...-95° 5 TF-507510 varioX TF-507510 +5°...-95° varioX TF-507510 varioX +5°...-95° TF-507510 varioX TF-507510 +95°...-95° varioX +95°...-95° TF-507510 varioX5 +110°...+90° TF-507510 varioX +110°...+90° TF-507510 varioX +110°...+90° 0 0 0 0 0 0 0 0 340
TF-510510 vario +5°...-95° TF-510510 vario +5°...-95° TF-510510 vario +5°...-95° TF-510520 +5°...-95°fixX +5°...-95° TF-510520 fixX +5°...-95°fixX TF-510520
TF– 510 520.LL fixX–F1
245
245
200TF-510510 fix +110°...+90° 200 200 TF-510510 fix +95°...-95° TF-510510 fix +95°...-95° TF-510510 fix +95°...-95° TF-510510 fix +110°...+90° TF-510510 fix +110°...+90°
200 180 100 360
30°
Alignment block, 1 pair
Item no.
Technology / engineering
200 180 100 360
30°
General accessories
Name
200 180 100 360
30°
Suitable alignment elements Item no. AUR.St-10 AUR.St-12 AUR.St-14 AUR.St-16 AUR.St-18 AUR.St-20
TF-507510
TF-510510 fix +5°...-95° TF-510510320 fix +5°...-95° TF-510510 fix320 +5°...-95° 320
TF-510510/511510
Workpiece clamping
respective accessory)
320 360 295
TF-510520/511520
RFX/LFX
295 295 295 5° 340 5° 5° 340 340 320 5° 5° 5° 225 225 225 225 225 225 5° 360 5° 5° 295 20° 295 20° 295 20° 295 210 210 210 5° 20° 5° 5° 225 20° 20° 225 225 180 180 180 100 100 100 Center height increase (option) 25100 25 100 25100 020 Depending on the accessories involved (clamping cylinder, rotary union, angular position 0 20 0 20 fixX +5°...-95°TF-507510 0fixX +5°...-95° TF-507510 fixX0 +5°...-95° 0 fixX +95°...-95° 0 0 +95°...-95° TF-5075100fixX +95°...-95° TF-507510 TF-507510 fixX measuring system...), a center height increase (dimension D) is required. TF-507510 (See page for TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90° 320 360 295
TF-510510 varioX +110°...+90°
14
0
30°
0
30°
75 0
30°
75 0
30°
75 0
30°
0
30°
0
TF-510520 varioX +5°...-95° TF-510520 varioX +5°...-95° TF-510520 varioX +5°...-95°
30°
0
30°
30°
Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa TF-510520 vario +5°...-95° TF-510520 vario +5°...-95° TF-510520 vario +5°...-95° TF-510520 vario +95°...-95° TF-510520SGM/SGMP vario +95°...-95° TF-510520 vario +95°...-95° TF-510520 vario +110°...+90° TF-510520 vario +110°...+90° TF-510520 vario +110°...+90° Dividing axis Divider add-on version 400 400 400 5° 5° 5° Swiveling axis motor position L=left, R=right 355 355 355 (4. axis) 355 355 355 240 240 240 355 Dividing axis motor position L=left, R=right 355 355 240 240 240 20° 20° 20° 285 285 285 Swiveling axis size 510, 520 240 240 240 Swiveling axis Dividing axis size 507, 510, 520 170 170 140 140 140 90 90 90 (5. axis) 90 90 90 90 90 Rotary table model 75 75 75 75 75 TF-510520 varioX +110°...+90° TF-510520 varioX +110°...+90° TF-510520 varioX +110°...+90° TF-510520 varioX +95°...-95° TF-510520 varioX +95°...-95° TF-510520 varioX +95°...-95°
170 90 75 0
TF-...fixX / fixX1 Divider with spacing plate = larger faceplate diameter is possible
NEW
27 35 18 44 66
4.
300 800 600 800 600
800 800 800 2'000 2'000
800 800 800 2'000 2'000
2'000 2'000 2'000 3'900 3'900
6 10 10 20 20
0.05 0.2 0.07 0.2 0.07
0.5 2 0.7 2 0.7
Drive data
SANYO
NEW
MITSUBISHI 400V
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAVILOR / MOVINOR **
(based on standard load cube shown on pp. 74/75)
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510* TF-507510 TF-510510* TF-510510 TF-511510* TF-511510 TF-510520* TF-510520 TF-511520* TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-510520 TF-511520
Motors 4th/5th BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75 HF-H75 HF-H75 HF-H75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
90°
Feed [Nm]
120 250 150 250 150 85 135 90 135 90 100 100 120 175 80 120 120 175 80 120 120 210 140 210 140 100 175 120 175 120 200 135 200 135 120 210 210 145
Speed [min-1] 4. 5. 111 60 80 60 160 60 80 40 160 44 66.7 45 55 40 100 40 55 27 100 29 55 35 55 45 40 35 50 45 80 35 100 45 40 24 50 24 80 25 100 25 66.6 60 66.6 55 133 55 66.6 33.3 133 38 66.6 55 66.6 50 130 50 66.6 32 130 35 50 45 100 45 50 27 100 29 66.6 60 66.6 55 66.6 30 130 40
180°
Cycle time***[sec] 4. 5. 4. 5. 0.26 0.41 0.39 0.66 0.31 0.50 0.47 0.75 0.23 0.50 0.31 0.75 0.31 0.53 0.60 0.90 0.23 0.44 0.31 0.78 0.30 0.48 0.52 0.82 0.34 0.61 0.62 0.99 0.24 0.61 0.39 0.99 0.34 0.76 0.62 1.32 0.24 0.61 0.39 1.13 0.34 0.53 0.61 0.96 0.34 0.46 0.61 0.80 0.44 0.59 0.81 1.02 0.37 0.53 0.67 0.86 0.26 0.53 0.45 1.02 0.22 0.53 0.37 0.86 0.44 0.69 0.81 1.31 0.37 0.69 0.67 1.31 0.26 0.66 0.45 1.26 0.22 0.66 0.37 1.26 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.22 0.51 0.31 0.78 0.32 0.56 0.55 1.01 0.22 0.48 0.31 0.87 0.30 0.41 0.55 0.68 0.32 0.52 0.55 0.82 0.22 0.52 0.31 0.72 0.32 0.60 0.55 1.07 0.22 0.54 0.31 0.97 0.37 0.53 0.67 0.86 0.24 0.53 0.39 0.86 0.37 0.66 0.67 1.22 0.24 0.58 0.39 1.10 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.32 0.66 0.55 1.16 0.22 0.52 0.34 0.89
6 12 12 12 12
25 36 36 75 36
250 250 250 440 440
20/12 17/10 17/10 17/10 17/10
23/16 28/21 28/21 16/12 16/12
Repeat accur.**
EA + M
40 53 27 66 66
[± sec]
[± sec]
[Nm]
2 2 2 2 2
TF
NEW
61 76 76 104 104
[kgm2]
* sls = Standard load, cube pp. 74/75 ** M easuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
T1
4th max. 5th
max.
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520
[kN]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
T2 / T3
[Nm]
Pull-out torque
MOT / KAB WMS / CNC
[Nm]
Clamping torque
For calculation of load, forces and torques, please refer to p. 76
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
Options
RFX/LFX
Spindle load
Workpiece clamping
[kg]
[kg]
Weight
Ps
Pa
Gear unit loading
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
General accessories
kg
30°–90°
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
0°–30°
Overview
General technical data
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40 * Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
15
TF-...vario / varioA
Standard
Option
Left-hand model
Right-hand model
A A
NEW
varioA
LL = Drive at left (RR = Drive at right, laterally reversed)
4th axis set 45 mm lower
C C
EA + M
180° Option 180° Option
AA
Standard 90°90° Standard
CC 180° Option Option 180°
5° 5° B B
I
X*
320Y*
5°
320
320A
5°
TF-510510** 490 285 422 220 223 116 242 70
65 212 248 248
TF-510520** 512 320 469 230 230 122 264 50
+5°...-95° TF-507510 fix +5°...-95°TF-507510 fix +5°...-95° 65 214TF-507510 248fix 295
300
5°
200 E 215 185
100 25 0
100 25 0
100 25 0
300
F1200 H
F
466 330 382 265 220 TF-507510 200
200
0
F1
I F
5°
55 197 236 200 248
5°
200 D C*
B
TF-507510 466 265 382 200 200 104 230 50
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer. 320 ** TF-5115xx: identical dimensions 360
215 104 185 230
0
5°
I
215
200
R
Y* 20°
0
0
170
245
245
Interference outline when swiveling
20°
225 295 20°
30
295 295 295 5° 340 5° 5° 340 340 320 320 5° 5° 5° 225 225 225 225 225 360 5° 360 5° 5° 295 20° 295 20° 295 295 210 210 210 5° 5°295 5° 20° 20° 225 225 225 180 180 180 100 100 100 25 100 25100 100 25 0 20 0 20 020 +95°...-95° +110°...-110° 0+5°...-95° 0 TF-507510 0 0 0 fixX +95°...-95° 0 TF-507510 fixX +5°...-95° fixX +5°...-95° TF-507510 TF-507510 fixX +5°...-95° TF-507510 fixX +95°...-95° TF-507510 fixX +95°...-95°
Important information
200
200
20X* °
185 115 55 197 236 248
TF-507510 fix +95°...-95° TF-507510 fix +95°...-95°TF-507510 fix +110°...+90° TF-507510 fix +95°...-95° TF-507510 fix +110°...+90° TF-507510 fix +110°...+90°
245
MOT / KAB WMS / CNC
0
X
R
160
H
20°
170 30
F1
160
F
160
E
0 0
Y Y
F
F1 F1
0 0 I FI
X X
T1 T2 / T3
D
R
00
300
Y
TF
25° 25° R R
0 0
C*
25 °
25° 25°
HH
H H
B
25°
BB DD EE
D DE E
A*
90° Standard Standard 90°
55°°
170 30
Overview
Dimensions
TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90°
TF-510510 fix TF-510510 +95°...-95° fix +95°...-95°TF-510510 fix +95°...-95° 200 200 TF-510510 fix +110°...+90° TF-510510 fix +110°...+90° TF-510510 fix200 +110°...+90°
TF-510510 fix TF-510510 +5°...-95° fix +5°...-95° TF-510510 fix +5°...-95°
320 200 180 100 360
320 200 180 100 360
TF-507510
320 Swiveling range 180° (option) 200 180 Item no. SWB.510-180, SWB.520-180 100 360 For accuracy limitations, please refer to p. 34 5° 5° 340 340 400105 100 400 Center height increase (option) 70 202355° Depending on the accessories involved (clamping cylinder, rotary union, angular position 23545 0 0
200 180 340 100
200 180 340 5°100
180
200 180 340 100
5°
5°
100
180
20°
20°
100
180 100
20°
TF– 510 520.LL vario–F1
400 355 240
285
30°
20
30°
70
30° 70
70
30°
70
5
30°
20
400 5°355 240
30°
5
5
70
5
340 240 235 120
235 120
340 240
340 235 240 120
340 20° 235240 120 165
20° 235 120 165
340 240
5°
285
285
355 240
355 240
30°
30°
30°
30°
70
70
30°
TF-510520 TF-510520 vario +95°...-95° varioTF-510520 +95°...-95°vario +95°...-95°
TF-510520 TF-510520 vario +110°...+90° vario +110°...+90° varioTF-510520 +110°...+90°
355 240
355 240
Motor
355 20° 240
355 20° 240
20°
30°
30°
30°
30°
30°
30°
30°
30°
30°
F 1=Fanuc is (200V), F2=Fanuc HVis 170 170 140 140M1=Movinor/Mavilor ERN, 140 (400V), 90 90 90 90 90 90 M2=Movinor/Mavilor EQN EQN 90 1135,90 75 1125, 75 75 M3=Movinor/Mavilor 75 75 75 75 75 MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, SGMAH/SGMPH, 0 0 0 0 0 0 S2=Sanyo, Y1=Yaskawa 0 0 Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa SGM/SGMP Dividing axis TF-510520 TF-510520 varioX +110°...+90° TF-510520 varioX +110°...+90° varioX +110°...+90° TF-510520 TF-510520 varioX +5°...-95° TF-510520 varioX +5°...-95°varioX +5°...-95° TF-510520 TF-510520 varioX +95°...-95° TF-510520 varioX +95°...-95° varioX +95°...-95° Divider add-on version (4. axis) Swiveling axis motor position L=left, R=right Dividing axis motor position L=left, R=right Swiveling axis size 510, 520 Swiveling axis Dividing axis size 507, 510, 520 (5. axis) Rotary table model
16
20°
165 105 70 70 70 70 140 90 090 0 90 0 0 90 90 90 90 75 75 75 75 75 75 75 TF-510510 varioX +95°...-95° TF-510510 varioX +95°...-95° TF-510510 varioX +95°...-95° 0 0 0 0 0 0 0 TF-510510 varioX +110°...+90° TF-510510 varioX +110°...+90° TF-510510 varioX +110°...+90°
for varioA: exact dimension on request 400 3555° 240
20
220
220
220
340 240 235 120
30° 70
30°
30°
5
30°
70
5
30°
30°
30°
TF-510510/511510
30°
TF-510520/511520
285
285
105 70 140 140 90 0 90 75 75 TF-510510 varioX +5°...-95° TF-510510 varioX +5°...-95° 0 +5°...-95° TF-510510 varioX 0 105 70 0
30°
Workpiece clamping General accessories
285
5°
TF-510520 TF-510520 vario +5°...-95° varioTF-510520 +5°...-95° vario +5°...-95°
Item no.
Technology / engineering
400 2355° 120
360 400 340 5240 235 ° 120
30°
360 400 340 235 240 120
30°
TF-510510 vario +95°...-95° TF-510510 vario +95°...-95° TF-510510 varioTF-510510 +95°...-95°vario TF-510510 vario +110°...+90° +110°...+90° TF-510510 vario +110°...+90° TF-510520 TF-510520 fixX +95°...-95° TF-510520 fixX +95°...-95° fixX +95°...-95° TF-510520 TF-510520 fixX +110°...+90° TF-510520 fixX +110°...+90° fixX +110°...+90°
TF-510510 TF-510510 vario +5°...-95°vario +5°...-95° TF-510510 vario +5°...-95° TF-510520 TF-510520 fixX +5°...-95° TF-510520 fixX +5°...-95° fixX +5°...-95°
360 340 240
30°
Alignment block, 1 pair
10h6 12h6 14h6 16h6 18h6 20h6
30°
AUR.St-10 AUR.St-12 AUR.St-14 AUR.St-16 AUR.St-18 AUR.St-20
30°
Suitable alignment elements
30°
30°
RFX/LFX
290 290 290 5° 340 340 235 235 235340 340 235 235 235 20 20° 20 20 2 2 0 0° ° 105 105 400 ° ° ° 70 70 70 70 220 70100 70 5° 70 100 5° 220 70 220 45 45 45 45 20 45 45 4520 235 45 0 0 0 0 0 0100 0 0 0100 0 100 TF-507510 vario for +5°...-95° TF-507510 TF-507510 vario +95°...-95° TF-507510 vario +5°...-95° TF-507510 vario +95°...-95° 55vario +5°...-95° 55vario +95°...-95° 55 TF-507510 measuring system...), a center height increase (dimension D) is required. (See page TF-510510 TF-510510 fixX +95°...-95°fixX +95°...-95° TF-510510 fixX +95°...-95° TF-510510 fixXvario +110°...+90° TF-510510vario fixX +110°...+90° +110°...+90° TF-510510 +5°...-95°TF-510510 TF-510510320 fixX +5°...-95° fixX TF-507510 +110°...+90° TF-507510fixX +110°...+90° TF-507510 +110°...+90° 320+5°...-95° 320 5 fixX 5 5 5 TF-510510 5 5 vario respective accessory) 0 0 0 0 0 0 295 295 295 295 295 295 295 295 275 275 295 275 275 275 275 TF-510520 fix +95°...-95° TF-510520 fix +95°...-95° TF-510520 fix +5°...-95° TF-510520 fix +95°...-95° TF-510520 fix +5°...-95° 360 360 TF-510520 360 275 fix +110°...+90°275 195 195 TF-510520 TF-510520 fix275 +110°...+90° 195 TF-510520 fix +110°...+90° 195 195 195 fix +5°...-95° 2225 20° 20° 225 0° 195 225 225 225 225 225 225 225 195 195 120 400 120 120 355 120 355 120 120 120 120 120 355 400 400 165 165 165 105 5° 1055° 5° 105 355 70 355 70 70 70 355 70 70 70 70 355 35570 355 20° 45 20° 45 45 45 45 45 45 45 20° 45 100 100 100 105 105 0 0 0 055 0 0105 0 0 55 55 0 55 55 Item no. Name Groove width 70 55 70 70 5 5 5 5 5 5 TF-507510 varioXTF-507510 +5°...-95° varioX +5°...-95° TF-507510 varioX +5°...-95° TF-507510 varioXTF-507510 +95°...-95°varioX +95°...-95° TF-507510 varioX +95°...-95° TF-507510 varioXTF-507510 +110°...+90° TF-507510 varioX +110°...+90° varioX +110°...+90° 0 0 0 0 0 0 0 0 0
170 90 75 0
TF-...vario / varioA Divider (4th axis) with adapter plate is height-adjustable
NEW
27 35 18 44 66
4.
300 800 600 800 600
800 800 800 2'000 2'000
800 800 800 2'000 2'000
2'000 2'000 2'000 3'900 3'900
6 10 10 20 20
0.05 0.2 0.07 0.2 0.07
0.5 2 0.7 2 0.7
Drive data
SANYO
NEW
MITSUBISHI 400V
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAVILOR / MOVINOR **
(based on standard load cube shown on pp. 74/75)
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510* TF-507510 TF-510510* TF-510510 TF-511510* TF-511510 TF-510520* TF-510520 TF-511520* TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-510520 TF-511520
Motors 4th/5th BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75 HF-H75 HF-H75 HF-H75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
90°
Feed [Nm]
120 250 150 250 150 85 135 90 135 90 100 100 120 175 80 120 120 175 80 120 120 210 140 210 140 100 175 120 175 120 200 135 200 135 120 210 210 145
Speed [min-1] 4. 5. 111 60 80 60 160 60 80 40 160 44 66.7 45 55 40 100 40 55 27 100 29 55 35 55 45 40 35 50 45 80 35 100 45 40 24 50 24 80 25 100 25 66.6 60 66.6 55 133 55 66.6 33.3 133 38 66.6 55 66.6 50 130 50 66.6 32 130 35 50 45 100 45 50 27 100 29 66.6 60 66.6 55 66.6 30 130 40
180°
Cycle time***[sec] 4. 5. 4. 5. 0.26 0.41 0.39 0.66 0.31 0.50 0.47 0.75 0.23 0.50 0.31 0.75 0.31 0.53 0.60 0.90 0.23 0.44 0.31 0.78 0.30 0.48 0.52 0.82 0.34 0.61 0.62 0.99 0.24 0.61 0.39 0.99 0.34 0.76 0.62 1.32 0.24 0.61 0.39 1.13 0.34 0.53 0.61 0.96 0.34 0.46 0.61 0.80 0.44 0.59 0.81 1.02 0.37 0.53 0.67 0.86 0.26 0.53 0.45 1.02 0.22 0.53 0.37 0.86 0.44 0.69 0.81 1.31 0.37 0.69 0.67 1.31 0.26 0.66 0.45 1.26 0.22 0.66 0.37 1.26 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.22 0.51 0.31 0.78 0.32 0.56 0.55 1.01 0.22 0.48 0.31 0.87 0.30 0.41 0.55 0.68 0.32 0.52 0.55 0.82 0.22 0.52 0.31 0.72 0.32 0.60 0.55 1.07 0.22 0.54 0.31 0.97 0.37 0.53 0.67 0.86 0.24 0.53 0.39 0.86 0.37 0.66 0.67 1.22 0.24 0.58 0.39 1.10 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.32 0.66 0.55 1.16 0.22 0.52 0.34 0.89
-16 -33 -33 -33 -33
6 12 12 12 12
250 250 250 440 440
[± sec]
[± sec]
20/12 17/10 17/10 17/10 17/10
39/32 62/55 62/55 27/23 27/23
Repeat accur.**
EA + M
40 53 27 66 66
[Nm]
2 2 2 2 2
TF
NEW
61 76 76 104 104
[kgm2]
* sls = Standard load, cube pp. 74/75 ** M easuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
T1
4th max. 5th
max.
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520
[kN]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
T2 / T3
[Nm]
Pull-out torque
MOT / KAB WMS / CNC
[Nm]
Clamping torque
For calculation of load, forces and torques, please refer to p. 76
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
Options
RFX/LFX
Spindle load
Ps
Workpiece clamping
[kg]
[kg]
Weight
Pa
Gear unit loading
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
General accessories
kg
30°–90°
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
0°–30°
Overview
General technical data
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40 * Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
17
TF-...varioX / varioX1
Standard
Option
Left-hand model
Right-hand model
NEW
C
5°
F1
I
200 100 25 0
5°
200
100 25 0
100 25 0
300 5° D DE E 200 200 215 215 185 185 300 B B
5°
H H 0 0 0
200
215 185 0
0
200
20°
200
20°
20°
160
25°
25°
H
TF-507510 fix +5°...-95° TF-507510 fix +95°...-95°TF-507510 fix +95°...-95° TF-507510 fix +110°...+90° TF-507510 fix +5°...-95° TF-507510 fix +5°...-95° TF-507510 fix +95°...-95° TF-507510 fix +110°...+90° TF-507510 fix +110°...+90°
X X
0
0
Y
Y
F1
F F1
I
F I
0
0
X
X
TF
R
X*320 360Y*
320 360 5° 5 295 °225
320 A 360 295 225
5°
B
5° 5°
295 340
295 5° 340 5° E 225 210 200 200 180
5° 563 265 382 TF-507510
295 340
5° 5°
C*225 D
F
F1225 H
5° 5°
225 R
I
210 295
210
225
225 Y* 20° X* 20° 295
295
20°
TF-507510 513 265 382 200 200 151 277 50
225 55 197 236295 248
TF-510510** 550 285 422 220 223 176 302 70
65 212 248 248
TF-510520** 572 320 469 230 230 182 324 50
TF-507510 fixX +5°...-95° TF-507510 fixX +5°...-95°TF-507510 fixX +5°...-95°TF-507510 fixX +95°...-95° TF-507510 fixX +95°...-95° TF-507510 fixX +95°...-95° 65 214 248 295 TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90° TF-507510 fixX +110°...+90°
0
20°
170 30
30
170
170 30
245
100100 25 20 0 0
100 100 2520 00
245
100100 25 20 0 0
201 180 327 50 102 248 20° 180 197 236 20°
245
T1 T2 / T3
F
5°
5°
200
R R
E
320
25° 25°
D
R
C*
R
B
0
25°
25°
A*
H
0
200
5°
320
160
300 320
25° 25°
B
D ED E
H
90°90° Standard Standard
5° 5°
0 0
B
180° Option 180° Option
Y Y
EA + M
5°
C C
A A
90° Standard 90° Standard
160
C
180° Option 180° Option
F1 F1
A
I FI F
A
+35...50% larger workpiece diameter compared to varioX
varioX1
LL = Drive at left (RR = Drive at right, laterally reversed)
0 0
Overview
Dimensions
0
0
TF-510510 fix +95°...-95° TF-510510 fix +95°...-95° TF-510510 fix +110°...+90° TF-510510 fix +110°...+90° TF-510510 fix +5°...-95° TF-510510 fix +5°...-95° TF-510510 fix +5°...-95° TF-510510 fix +95°...-95° 200 200TF-510510 fix +110°...+90°
200 320 320 180 180 180 20° 200 20° 200 200 20° 200 200 340 340 340 180 180 180 180 180 100 100 100 5° 5° 5° 100 100 100 100 100 360 360 290 235 290 235 235 290 235 235 235 5° 5° 20 340 5° 340 20° 340 20° ° 340 340 400 340 400 400 20° 20° 20° 5° 5° 5° 220 220 220 105100 100235 105 235105 100 235 70 70 20 70 70 70 20 70 70 7020 70 100 100 100 45+110°...-110° 45+95°...-95° 45 055 45 45 45 0 45 450 +5°...-95° 45 55 55 0 0 0 5 0 0 0 05 50 5 5 5 0 TF-507510 +5°...-95° TF-507510 vario +95°...-95° TF-510510 fixX +95°...-95° TF-510510 +95°...-95°vario TF-507510 vario +5°...-95° TF-507510 +95°...-95° TF-510510 fixX +95°...-95° +95°...-95° TF-507510 TF-507510 TF-510510 fixX TF-510510 +110°...+90°fixX +110°...+90° TF-510510 fixX +5°...-95° TF-510510 fixX +5°...-95° vario TF-510510 fixX +5°...-95° +5°...-95° 0 TF-510510 0 fixX +110°...+90° 0 0 vario 0 0 variofixX TF-507510 vario +110°...+90° TF-507510 vario +110°...+90° TF-507510 vario +110°...+90° 320 320 320 295 295 295 295 295 Swiveling range 180° (option) 295 fix +5°...-95° TF-510520 fix +95°...-95° TF-510520 fix +95°...-95° TF-510520 fix +95°...-95° TF-510520 fix +5°...-95° TF-510520 TF-510520 fix +5°...-95° TF-510520 fix +110°...+90° TF-510520 fix +110°...+90° TF-510520 fix +110°...+90° 295 275 295 275 275 295 275 275 275 360 360 360 Item no. SWB.510-180, SWB.520-180 275 195 275 195 355 275 195 195 195 195 225 355 355 225 225 225 225 225 20° 225 20°225 20° 400225 400 400 For accuracy limitations, please refer to p. 34 195 195 195 120 120 120 120 120 120 120 120 120 5° 5° 5° 355 355 355 355 165 355 355 165 20 20° 165 20° 105 105 105 ° 100 100 100 70 Center height increase (option) 70 70 70 55 70 55 70 70 7055 55 55 70 55 45 45 45 45 45 45 5 45 455 105 5 105 105 5 5 5 Depending on the accessories involved (clamping cylinder, rotary union, angular position 45 0 0 0 0 070 0 0 00 070 0 0 0 70 0 0 measuring system...), a center height increase (dimension D) is required. (SeevarioX page for varioX 0+5°...-95° TF-5075100varioX +5°...-95° TF-507510 TF-507510 +5°...-95° TF-507510 varioX +95°...-95° TF-507510 +95°...-95° varioX +95°...-95° 0 varioXTF-507510 TF-507510 varioX +110°...+90° TF-507510 varioXTF-507510 +110°...+90° varioX +110°...+90° 20
30°
30°
30°
20
20
220
5
5
5
30°
30°
Item no.
TF-510510/511510 30°
400 2355° 120
105
400 360 5°235 340 120 240 285 285
105140
5°
285
340 235 240 120
340 235 240 120
235 120
340 240
340 235 120 240
235 340 2 1200°240 165
105 140
140
Technology / engineering
240
20°
165
165
90 75 0
30°
30°
30°
30°
75 0
30°
90 75 0
30°
70
30°
90 75 0
30°
90 75 0
30°
75 0
30° 70
30°70
30°
75 0
30°
30°
75 0
30°
30°
90 70 70 90 7090 70 70 7090 Groove width 90 90 90 90 90 75 75 75 0 75 0 75 75 75 75 75 0 0 0 0 0 0 0 0 0 0 0 0 0 10h6 TF-510510 varioX +95°...-95° +95°...-95° TF-510510 varioX +95°...-95° TF-510510 varioX +5°...-95° TF-510510 varioX TF-510510 varioX +5°...-95°varioX +5°...-95° TF-510510 TF-510510 varioX +110°...+90° TF-510510 varioX +110°...+90° TF-510510 varioX +110°...+90° TF-510520 vario +5°...-95° TF-510520 vario TF-510520 +5°...-95° vario +5°...-95° TF-510520 vario +95°...-95° TF-510520 vario TF-510520 +95°...-95° vario +95°...-95° 12h6 TF-510520 vario +110°...+90° TF-510520 vario TF-510520 +110°...+90°vario +110°...+90° 400 400 400 14h6 5° 5°355 5° 355 355 355 355 355 240 240 240 16h6 355 355 355 240 240 240 20° 20° 20° 285 285 285 18h6 240 240 240 170 170 170 140 140 140 20h6 90 90 90 90
TF-510520 varioX +5°...-95° TF-510520 varioXTF-510520 +5°...-95° varioX +5°...-95°
TF-510520 varioX +110°...+90° TF-510520 varioXTF-510520 +110°...+90° varioX +110°...+90°
TF-510520 varioX +95°...-95° TF-510520 varioXTF-510520 +95°...-95°varioX +95°...-95° for varioX1 all ø dimensions are 100 mm larger
Motor
340
235 2 1200°
TF – 510 520.LL varioX–F1 F 1=Fanuc is (200V), F2=Fanuc HVis (400V), M1=Movinor/Mavilor ERN, M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor EQN 1135, MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa SGM/SGMP Dividing axis Divider add-on version (4. axis) Swiveling axis motor position L=left, R=right Dividing axis motor position L=left, R=right Swiveling axis size 510, 520 Swiveling axis Dividing axis size 507, 510, 520 (5. axis) Rotary table model
18
70
30°
3070°
70 30°
5
70
70 5
5
70
30°
30°
30°
Alignment block, 1 pair
400360 235340 120240
30°
General accessories
Name
360 340 240
TF-510520/511520
Workpiece clamping
TF-510520 fixX +95°...-95° TF-510520 fixX +95°...-95° TF-510520 fixX +95°...-95° TF-510510 vario +95°...-95° TF-510510 vario +95°...-95° TF-510510 vario +95°...-95° TF-510510 vario +110°...+90° TF-510510 vario +110°...+90° TF-510510 vario+110°...+90° +110°...+90° TF-510520 fixX +110°...+90° TF-510520 fixX +5°...-95° TF-510520 fixX TF-510520 fixX +110°...+90° TF-510520 fixX +5°...-95° TF-510520 fixX +5°...-95° TF-510510 varioTF-510510 +5°...-95° vario +5°...-95°TF-510510 vario +5°...-95°
Suitable alignment elements Item no. AUR.St-10 AUR.St-12 AUR.St-14 AUR.St-16 AUR.St-18 AUR.St-20
30°
respective accessory)
30°
30°
RFX/LFX
TF-507510
30°
30°
30°
Important information
220
220
Interference outline when swiveling 30°
MOT / KAB WMS / CNC
320 * F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi 200 HF-H75, 22 mm longer. 180 ** TF-5115xx: identical dimensions 100 360
90 75 0
TF-...varioX / varioX1 Divider (4th axis) with adapter plate is height-adjustable Divider with spacing plate = larger faceplate diameter is possible
NEW
4. max. 5.
27 35 18 44 66
300 800 600 800 600
800 800 800 2'000 2'000
4.
800 800 800 2'000 2'000
2'000 2'000 2'000 3'900 3'900
6 10 10 20 20
0.05 0.2 0.07 0.2 0.07
0.5 2 0.7 2 0.7
Drive data
SANYO
NEW
MITSUBISHI 400V
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAVILOR / MOVINOR **
(based on standard load cube shown on pp. 74/75)
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510* TF-507510 TF-510510* TF-510510 TF-511510* TF-511510 TF-510520* TF-510520 TF-511520* TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-511510 TF-510520 TF-511520 TF-510510 TF-511510 TF-510520 TF-511520 TF-507510 TF-510510 TF-510520 TF-511520
Motors 4th/5th BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/04 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75 HF-H75 HF-H75 HF-H75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
90°
Feed [Nm]
120 250 150 250 150 85 135 90 135 90 100 100 120 175 80 120 120 175 80 120 120 210 140 210 140 100 175 120 175 120 200 135 200 135 120 210 210 145
Speed [min-1] 4. 5. 111 60 80 60 160 60 80 40 160 44 66.7 45 55 40 100 40 55 27 100 29 55 35 55 45 40 35 50 45 80 35 100 45 40 24 50 24 80 25 100 25 66.6 60 66.6 55 133 55 66.6 33.3 133 38 66.6 55 66.6 50 130 50 66.6 32 130 35 50 45 100 45 50 27 100 29 66.6 60 66.6 55 66.6 30 130 40
180°
Cycle time***[sec] 4. 5. 4. 5. 0.26 0.41 0.39 0.66 0.31 0.50 0.47 0.75 0.23 0.50 0.31 0.75 0.31 0.53 0.60 0.90 0.23 0.44 0.31 0.78 0.30 0.48 0.52 0.82 0.34 0.61 0.62 0.99 0.24 0.61 0.39 0.99 0.34 0.76 0.62 1.32 0.24 0.61 0.39 1.13 0.34 0.53 0.61 0.96 0.34 0.46 0.61 0.80 0.44 0.59 0.81 1.02 0.37 0.53 0.67 0.86 0.26 0.53 0.45 1.02 0.22 0.53 0.37 0.86 0.44 0.69 0.81 1.31 0.37 0.69 0.67 1.31 0.26 0.66 0.45 1.26 0.22 0.66 0.37 1.26 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.22 0.51 0.31 0.78 0.32 0.56 0.55 1.01 0.22 0.48 0.31 0.87 0.30 0.41 0.55 0.68 0.32 0.52 0.55 0.82 0.22 0.52 0.31 0.72 0.32 0.60 0.55 1.07 0.22 0.54 0.31 0.97 0.37 0.53 0.67 0.86 0.24 0.53 0.39 0.86 0.37 0.66 0.67 1.22 0.24 0.58 0.39 1.10 0.30 0.39 0.52 0.64 0.32 0.51 0.55 0.78 0.32 0.66 0.55 1.16 0.22 0.52 0.34 0.89
-16 -33 -33 -33 -33
6 12 12 12 12
250 250 250 440 440
[± sec]
[± sec]
20/12 17/10 17/10 17/10 17/10
39/32 62/55 62/55 27/23 27/23
Repeat accur.**
EA + M
40 53 27 66 66
[Nm]
2 2 2 2 2
TF
NEW
61 76 76 104 104
[kgm2]
* sls = Standard load, cube pp. 74/75 ** M easuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
T1
max.
TF-507510 TF-510510 TF-511510 TF-510520 TF-511520
[kN]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
T2 / T3
[Nm]
Pull-out torque
MOT / KAB WMS / CNC
[Nm]
Clamping torque
For calculation of load, forces and torques, please refer to p. 76
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
Options
RFX/LFX
Spindle load
Ps
Workpiece clamping
[kg]
[kg]
Weight
Pa
Gear unit loading
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
General accessories
kg
30°–90°
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
0°–30°
Overview
General technical data
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40 * Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
19
T1-...fix
Standard
Option
Option
Option
Left-hand model
Right-hand model
Upper left model
Upper right model
OLL = Drive at upper left (ORR = Drive at upper right, laterally reversed)
C
T2 / T3
I
R
X
A
T1-510520** 615 310 469 220 307 122 264 40
65 177 351 295
T1-520520 704 340 499 250 350 154 296 40
90 207 408 295
+5°...-95°
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180; For accuracy limitations, please refer to p. 34
R1
R1
E
320 295 200
F
F1
0
G
H
0
D
Y
C*
Y
F I
B
R1
X
Y*
40 225 227 295
Interference outline when swiveling
Important information
320 295 200
5°
320 295 200
5°
215
RFX/LFX
H 0
T1-510520** 492 310 469 220 307 123 265 65
55 136 339 248
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer. ** T1-5115xx: identical dimensions
MOT / KAB WMS / CNC
0
Y*
F1
H
F F1
F1
H 0
25°
25°
X
F
E B D
0
0
Y
Y
F1
0I F I F
0
X
X
T1
F1
E
0I
EA + M TF
D
E B D
R
C*
C
5°
R
B
R
A
T1-507510 569 255 382 190 269 104 230 40
C
5°
° 90
H 0
A
R
H 0
25°
B E D
25°
B E D
A
90° Standard 90° Standard
5°
° 90
5°
X
C
Option 180° 180° Option
25°
A
A
25°
LL = Drive at left (RR = Drive at right, laterally reversed)
T1-507510
Overview
Dimensions
+95°...-95°
320 200
5°
5°
215 185
215
215
320 200
+110°...-110°
320 200 215 185
5°
200
5°
200
20°
215 185
200
20°
20°
°
5 0
220
20
°
5 0
30° 160
5 0
20°
220
20
30° 160
50 0
185
185
°
30° 160
5
5
5
30°
20
235
20°
220 220
320
320
220
220
200
220
200
60
60
20° 70 45 0
200
320
T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-520520 fix +5°...-95° T1-520520 fix +95°...-95° T1-520520 vario fix +5°...-95° T1-520520 +5°...-95° T1-507510 vario T1-520520 fix+95°...-95° +95°...-95° T1-520520 fix+95°...-95° +95°...-95° T1-520520 fix +110°...+90° T1-507510 +5°...-95° T1-507510 fix vario +5°...-95° T1-520520 fix +110°...+90° T1-520520 fix +110°...+90° T1-507510 vario +95°...-95° T1-507510 vario T1-507510 vario
280
°
90 75 70 0 45 0
30° 200
200
90 70 75 045 0
295 275 2235 0° 195 120 300 20 280 °
20°
20
° 280
90 75 70 0 45 0
90 75 70 0 45 0
200
20
295 275 235 195 120 300
30°
20°
30°
30°
30°
90
295 275 235 195 120 300
295 235 120275 390 195
295 235 275 120 390 195
140 140 140 105 10590 10590 90 90 90 F1=Fanuc is (200V), (400V), ERN, 7075 M1=Movinor/Mavilor 70 75 F2=Fanuc 70 HVis 70 70 75 75 75 45 45 45 45 0 45 0 0 0 0 M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor EQN 1135, 0 0 0 0 0
30°
Motor
295 235 275 120 390 195
30° 90
T1– 510 520. LL fix–F1
320 400 295 235 420 275 120 390 195
320 400 295 235 420 275 120 390 195
30°
320 400 295 235 420 275 120 390 195
Item no.
Technology / engineering
215 185
235
20°
220
350 350 350 200 235 200 200 200 235200 235200 420 420 200 Groove width420 200 200 2 2 2 400 400 400 330 330 330 400 180 180 400 180 0° 180 0° 180 0° 180 180 180 5° 5° 400 5°180 300 300 300100 350 350 350 300 100 300 300 100 100 300 100 12g6 300 300 100 100 100 100 2 2 0° 0° 330 330 330 110 110 110 14g6 105 105 105 10560 105 60 105 60 70 70 16g6 70 70 70 0 70 70 90 0 90 9070 0 45 45 45 45 45 45 50 45 45 50 50 0 0 0 0 0 00 fixX +95°...-95° 0 +5°...-95°T1-510520 T1-5105200fixX 18g6 T1-510520 fixX +5°...-95°T1-510520 00 fixX +5°...-95° T1-510520 fixX +95°...-95°T1-510520 fixX +110°...+90° T1-510520 fixX +95°...-95° T1-510520 fixX +110°...+90° T1-510520 fixX +110°...+90° 60
zentriX alignment pin, 1 pair
30°
30°
Name
235
T1-510520 fix +5°...-95° T1-510520 fix +5°...-95°T1-510520 fix +5°...-95° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90° T1-507510 fixX +95°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +95°...-95° T1-507510 fixX +95°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +110°...+90°
30° 90
General accessories
Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
320 320 320 235 235 235 400 295 295 295 5° 5°320 5° 5° 5° 350 5° 270 270 270 270 235 110 110 105 215 215 105 215 215 185 185 60 60 5 5 0 0 50 50 50 50 0 fix +95°...-95° 0 0 fix +95°...-95° T1-510520 fix 0+95°...-95° T1-510520 T1-510520
T1-520520
Suitable alignment elements
5°
30°
400 320 350 270 235 110 215 105 60 5 0 50 0 5°
30°
T1-510520: NOT possible with zentriX (risk of collision)
T1-510520/511520
235
5°
30°
Workpiece clamping
T1-507510 with WMS If only tilting range of 90° possible with WMS.507-Vor2, swiveling cable outlet for320 400 350 dividing axis limited by special pin. 270
185
Center height increase (option) 50 50 50 Depending on the accessories involved (clamping cylinder, rotary union, angular position 25 25 25 0 0 0 0 0 0 measuring system...), a center height increase (dimension D) is required. (See page for T1-507510 fix +110°...+90° T1-507510 fix +5°...-95° T1-507510 fix +95°...-95° T1-507510 fix +110°...+90° T1-507510 fix +110°...+90° T1-507510 fix +95°...-95° T1-507510 fix +5°...-95°T1-507510 fix +5°...-95° T1-507510 fix +95°...-95° respective accessory)
T1-510520 vario +110°...+90° T1-510520 vario fixX +95°...-95° T1-510520 vario T1-510520 vario T1-510520 vario +95°...-95° T1-510520 vario +95°...-95° T1-510520 vario +5°...-95° T1-510520 vario +5°...-95° T1-510520 +5°...-95° MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, Y1=Yaskawa T1-520520 +95°...-95° T1-520520 fixXS2=Sanyo, +95°...-95° T1-520520 fixX +95°...-95° T1-520520 fixX +110°...+90° T1-520520 fixX +5°...-95° T1-520520 fixX+110°...+90° +110°...+90° T1-520520 fixX+110°...+90° +110°...+90° T1-520520 fixXvario +5°...-95° T1-520520 fixX +5°...-95° T1-507510 varioX +5°...-95° T1-507510 varioXSGMAH/SGMPH, +95°...-95° T1-507510 varioX T1-507510 varioX +5°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +110°...+90° T1-507510 varioX +110°...+90° T1-507510 varioX +110°...+90°
30° 30°
30 30° °
3 30° 0°
30°30 °
30° 30°
30° 30°
30° 30°
30°
30°
30°
30°
Y2=Yaskawa SGMJV/SGMEV, 470Y3=Yaskawa SGM/SGMP 470 470 340 340Dividing axis 340 400 300 20° 300 Divider add-on version 300 300 300 300 300 20° 20° 300400 300400 240 170 240 355 355170 170 355 355 170355 170 170 170(4. axis) 240 170 Swiveling axis motor position L=left, R=right 170355 240 240 240 240 240 240 300 300 Dividing axis motor position L=left, R=right, OL= upper left, OR=upper right 140 140 140 Swiveling axis size 510, 520 90140 90 140 90 140 90 90 90 90 90 7590 Swiveling 75 90 7590 7590 7590axis 75 90 Dividing axis size 507, 510, 52075 90 9075 0 75 075 0 75 0 0 0 75 750 75 75 (5. axis)0 75 Rotary table model 0 +95°...-95° 0 T1-520520 vario 0 T1-520520 vario +5°...-95° 0 +110°...+90° 0 +110°...+90° 0 +95°...-95° T1-520520 vario T1-5205200vario +110°...+90° T1-520520 vario T1-520520 vario0+95°...-95° T1-520520 vario +5°...-95° T1-520520 vario +5°...-95° T1-520520 vario
300 90 90 75 75 0 0
T1-510520 T1-510520 varioX +5°...-95°varioX +5°...-95° T1-510520 varioX +5°...-95° T1-510520 varioX +95°...-95° T1-510520 varioX +95°...-95° T1-510520 varioX T1-510520 varioX +110°...+90° T1-510520 varioX +110°...+90° +110°...+90° 470 T1-510520 varioX390 390 470 470 470 +95°...-95° 390 470 470
90 75 0
T1-520520 varioX +5°...-95° T1-520520 varioX +95°...-95° T1-520520 varioX +5°...-95° T1-520520 varioX +5°...-95° T1-520520 varioX +110°...+90° T1-520520 varioX +95°...-95° T1-520520 varioX +95°...-95° T1-520520 varioX +110°...+90° T1-520520 varioX +110°...+90°
75
90 75 0
340
340
75
90 75 0
340
75
90 75 0
340
30°
90 75 0
340
30°
90 75 0
340
30°
30°
20
30°
340
340
30°
340
T1-...fix
[kg]
[kg]
Weight
Spindle load
[Nm]
[Nm]
Clamping torque
Pull-out torque
max.
NEW
T1-507510 T1-510520 T1-511520 T1-520520
96 136 136 187
80 133 133 200
4. max. 5.
53 89 85 133
300 800 600 2'000
1'100 2'600 2'600 4'000
[kgm2]
2'600 5'070 5'070 5'070
12 20 20 40
0.05 0.2 0.07 0.8
0.5 2 0.7 15
6 12 12 25
25 75 36 140
250 440 440 440
[± sec]
[± sec]
[Nm]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
4.
800 2'000 2'000 2'500
[kN]
Ps
Pa
Gear unit loading
20/12 17/10 17/10 12/8
23/16 16/12 16/12 20/16
Repeat accur.**
EA + M
kg
30°–90°
2 2 2 2
TF
0°–30°
Overview
General technical data
T2 / T3
T1
* sls = Standard load, cube pp. 74/75 ** Measuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
Drive data
SANYO
NEW
MITSUBISHI 400V
[Nm]
120 250 150 440 85 135 90 215 100 100 120 80 350 120 210 140 340 100 175 120 310
111 60 0.26 0.41 0.39 0.66 80 40 0.31 0.53 0.60 0.90 160 44 0.23 0.44 0.31 0.78 50 30 0.41 0.71 0.71 1.21 66.7 45 0.30 0.48 0.52 0.82 55 27 0.34 0.76 0.62 1.32 100 29 0.24 0.61 0.39 1.13 33 15 0.53 1.29 0.98 2.29 55 35 0.34 0.53 0.61 0.96 55 45 0.34 0.46 0.61 0.80 40 24 0.44 0.69 0.81 1.31 80 25 0.26 0.66 0.45 1.26 27 20 0.62 0.91 1.17 1.66 66.6 60 0.30 0.39 0.52 1.37 66.6 33.3 0.32 0.56 0.55 1.01 133 38 0.22 0.48 0.31 0.87 40 25 0.46 0.82 0.84 1.42 66.6 55 0.30 0.41 0.55 0.68 66.6 32 0.32 0.60 0.55 1.07 130 35 0.22 0.54 0.31 0.97 37.5 25 0.48 0.88 0.88 1.48
5.
* Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
29 66.6 66.6 130 45
20 60 30 40 20
0.53 0.30 0.32 0.22 0.43
0.91 0.39 0.66 0.52 1.01
Options
1.10 0.52 0.55 0.34 0.77
1.66 0.64 1.16 0.89 1.76
RFX/LFX
– T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
not possible 345 120 210 145 270
Important information
Workpiece clamping
BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 BLS-073/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75/75 HF-H75/75 HF-H75/75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
180°
General accessories
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAV. / MOV. **
Motors 4th/5th T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510* T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520
90°
Cycle time***[sec] 5. 4.
Speed [min-1] 4. 5. 4.
Feed
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
(based on standard load cube shown on pp. 74/75)
MOT / KAB WMS / CNC
For calculation of load, forces and torques, please refer to p. 76
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40
21
T1-...fixX
Standard
Option
Left-hand model
Right-hand model
Overview
Dimensions
Suitable alignment elements
LL = Drive at left (RR = Drive at right, laterally reversed)
C
C
EA + M
180° Option 180° Option
B
C*
D
E
F
F1
H
25°
Groove width 12g6 14g6 16g6 18g6
zentriX alignment pin, 1 pair
R
X
0
0
Y
Y
F1
I F F1
0I F
0
X
X
T1
A
R
H 0
R
H 0
5°
25°
B E D
25°
TF
5° B E D
90° Standard 90° Standard
Name
25°
A
A
Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
I
Y*
T2 / T3
T1-507510 616 255 382 190 269 151 277 40 102 136 339 248 T1-510520** 675 310 469 220 307 182 324 40 125 177 351 295 320 295 200
5°
320 200
5°
215
215
215
50 25 0
50
50
5°
215 185
320 200
320 200 215 185
5°
200
5°
25 25 Interference outline when swiveling 0 0 0 0 0
200
20°
215 185
185
MOT / KAB WMS / CNC
320 295 200
5°
200
20°
20° 185
295
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi 200 HF-H75, 22 mm longer. ** T1-5115xx: identical dimensions
185
T1-520520 791 340 499 250 350 241 383 40 177 207 408320297
T1-507510 fix +110°...+90° T1-507510 fix +5°...-95°T1-507510 fix +95°...-95°T1-507510 fix +95°...-95° T1-507510 fix +110°...+90° T1-507510 fix +95°...-95° T1-507510 fix +110°...+90° T1-507510 fix +5°...-95° T1-507510 fix +5°...-95°
320
5° 215
50
400 270 350 235 110 105 60 5 0
5°
320 295 5° 270 270235 5400 ° 5° 350 215 215 235 110 110 105 105 60 50 60 50 5 0 5 0 0 0 320
320 295
5°
5°
235 270
320 295
215 185
270 235 215 185
50
50
5°
215 185
235 220
235 235 220 20° 220 20° 20 20 ° ° 220
20 20 ° °
220
50
5
5
220
160
270 400 350 235
5°
+110°...-110°
160
320
T1-507510
RFX/LFX
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180 For accuracy limitations, please refer to p. 34
+95°...-95°
160
+5°...-95°
Important information
5 0
30°
30°
30°
5
5
5
30°
30°
30°
T1-510520/511520
30°
30°
30°
0 0 0 0 Center height increase (option) 0 0 T1-507510 fixX +95°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +95°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +95°...-95° fixXposition +5°...-95°T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° Depending on the accessories involved (clamping cylinder, rotary union,T1-507510 angular T1-510520 fix +95°...-95° T1-510520 fix +95°...-95° T1-510520 fix +5°...-95° T1-510520 fix +5°...-95° T1-510520 fix +110°...+90° T1-510520 fix +5°...-95° T1-510520 fix +95°...-95° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90° 320 320 320for measuring system...), a center height increase (dimension D) is required. (See page 200 200 200 200 200 200 200 200 200 respective accessory) 180 180 180 180
30°
30° 200
200
200
220
220
200
200 220
30°
30° 200
60
60
30°
60
30°
30°
90
T1-520520
90 30°
General accessories
9030°
Workpiece clamping
180 180 180 180 180350 350 350 235100 235 100 100 100 2 420 100 420100 100330 20° 235 10020 400 330 400 0° 330 ° 5°400 5°400 350 5 ° 350 300 300 300 300 300 300 300 300 330 20° 20° 20° 330 105 105 105 110 70 110 70 110 70 70 70 70 70 70 70 105 45 45 45 45 45 105 45 45 105 45 45 60 60 0 0 0 0 0 60 0 0 0 0 0 90 0 0 90 90 T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 vario +5°...-95° T1-507510 vario +5°...-95° T1-507510 vario +95°...-95° T1-507510 vario +95°...-95° T1-507510 vario +5°...-95° 50 50 T1-50751050 vario +95°...-95° T1-510520: NOT possible with zentriX (risk of collision) T1-510520 fixX +5°...-95° T1-510520 fixX +5°...-95° 295 295 T1-510520 fixX +95°...-95° 0 fixX +95°...-95° 0 320+5°...-95° T1-510520 T1-510520 fixX +95°...-95° T1-510520 fixX295 320 T1-5105200fixX T1-510520 fixX +110°...+90° 320 +110°...+90° T1-510520 fixX +110°...+90° 275T1-520520 fix275 275 T1-520520 fix +110°...+90° 295 295 T1-520520 fix +5°...-95°T1-520520 fix295 T1-520520295 fix +95°...-95° T1-520520 fix 295 +5°...-95°T1-520520 fix +5°...-95° +95°...-95° T1-520520 fix 295 +95°...-95° +110°...+90° T1-520520 fix +110°...+90° 20° 20° 20° 275 275 275 275 275 400 195 195 For T1-507510, the zentriX alignment system can be used to only a limited extent 275 (risk400 of 400 195 195 195 195 195 195 195 235 235 235 235 235 235 235 235 280 235 collision involving the cable harness of the dividing axis) 280 420 420 120 120 420 120 120 120 120 120 120 300 120 300 300 390 390 390 390 390 390 20 20 20 105 105 ° 105 ° ° 70 70 70 140 70 70 70 140 70 70 45 45140 45 45 90 45 45 45 90 45 90 0 90 90 90 90 090 0 0 75 090 0 0 0 75 75 75 75 75 75 75 75 0 +95°...-95° 0 T1-507510 0varioX +95°...-95° 0 +110°...+90°0 T1-507510 varioXT1-507510 T1-5075100varioXT1-507510 +95°...-95° varioX 0+5°...-95° varioX +5°...-95° varioX 0 varioX +110°...+90° T1-507510 varioX +5°...-95° T1-5075100varioXT1-507510 +110°...+90° T1-507510 100 420 400
400 350 T1-507510 with WMS 300 If only tilting range of 90° possible with WMS.507-Vor2, swiveling cable outlet for 330 dividing axis limited by special pin.
280 70 45 0
T1-510520 varioT1-510520 +110°...+90° T1-510520 varioT1-510520 +95°...-95°vario +95°...-95°T1-510520 vario +110°...+90° T1-510520 varioT1-510520 +5°...-95° vario +5°...-95° T1-510520 vario +95°...-95° vario +110°...+90° T1-510520 vario +5°...-95° T1-520520 fixX +95°...-95° T1-520520 fixX +95°...-95° T1-520520 fixX +110°...+90° T1-520520 fixX +5°...-95°T1-520520 fixX +95°...-95° T1-520520 fixX +110°...+90° T1-520520 fixX +110°...+90° T1-520520 fixX +5°...-95° T1-520520 fixX +5°...-95°
470 300 400 170 355 240
340 300 240 170
300 355170 240
300 355 170 240
20°
340 300 240 170 300
340 20° 300 20° 240 170 300
300
0°
30° 3
30 30° °
30° 30°
303°0 °
30° 30°
30°
30°
30 30° °
30°
30°
Motor
300 170355 240
140 140 140 140 90140 90 90 140 90 90 90 9090 90 90 90 (400V), F1=Fanuc is (200V), F2=Fanuc ERN, 90 75 90 9075 7590M1=Movinor/Mavilor 75 75 HVis 75 90 75 75 90 75 90 75 75 750 75 0 75 0 75 0 75 0 0 75 0 0 EQN 0 75 M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor 1135, 0 0 0 0T1-520520 vario +5°...-95° 0 T1-520520 vario +110°...+90° 0 0 T1-520520 vario +95°...-95° 0 0 T1-520520 vario +110°...+90° T1-520520 vario +110°...+90° T1-520520 vario +5°...-95° T1-520520 vario +5°...-95° T1-520520 vario +95°...-95° 30°
Technology / engineering
T1– 510 520.LL fixX–F1
470 400 300 355 170 240
470 400 300 355 170 240
30°
Item no.
T1-520520 vario +95°...-95°
MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, 470 390 470Y3=Yaskawa Y2=Yaskawa SGMJV/SGMEV, 470SGM/SGMP470 390 470 470 Dividing axis390 340 340 340 340 340 340 340 340 340 Divider add-on version (4. axis) Swiveling axis motor position L=left, R=right Dividing axis motor position L=left, R=right 90 90 90 90 90 90 75 75 75 75 75 75 Swiveling axis size 510, 520 0 0 0 Swiveling 0axis 0 0 Dividing axis size 507, 510, 520 T1-520520 varioX +5°...-95° T1-520520 varioX +95°...-95° T1-520520 varioX +5°...-95° T1-520520 varioX +5°...-95° T1-520520 varioX +95°...-95° T1-520520 varioX +110°...+90° T1-520520 varioX +95°...-95° T1-520520 varioX +110°...+90° T1-520520 varioX +110°...+90° (5. axis) Rotary table model
22
75
75
75
30°
30°
30°
30°
30°
30°
T1-510520 varioX +5°...-95°varioX +5°...-95° T1-510520 varioX +95°...-95° T1-510520 varioX +5°...-95° T1-510520 T1-510520 varioX +95°...-95° T1-510520 varioX +95°...-95° T1-510520 varioX +110°...+90° T1-510520 varioX +110°...+90° T1-510520 varioX +110°...+90°
T1-...fixX Divider with spacing plate = larger faceplate diameter is possible
[kg]
[kg]
Weight
Spindle load
[Nm]
[Nm]
Clamping torque
Pull-out torque
max.
NEW
T1-507510 T1-510520 T1-511520 T1-520520
96 136 136 187
80 133 133 200
4. max. 5.
53 89 85 133
300 800 600 2'000
1'100 2'600 2'600 4'000
[kgm2]
2'600 5'070 5'070 5'070
12 20 20 40
0.05 0.2 0.07 0.8
0.5 2 0.7 15
6 12 12 25
25 75 36 140
250 440 440 440
[± sec]
[± sec]
[Nm]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
4.
800 2'000 2'000 2'500
[kN]
Ps
Pa
Gear unit loading
20/12 17/10 17/10 12/8
23/16 16/12 16/12 20/16
Repeat accur.**
EA + M
kg
30°–90°
2 2 2 2
TF
0°–30°
Overview
General technical data
T2 / T3
T1
* sls = Standard load, cube pp. 74/75 ** Measuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
Drive data
SANYO
NEW
MITSUBISHI 400V
[Nm]
120 250 150 440 85 135 90 215 100 100 120 80 350 120 210 140 340 100 175 120 310
111 60 0.26 0.41 0.39 0.66 80 40 0.31 0.53 0.60 0.90 160 44 0.23 0.44 0.31 0.78 50 30 0.41 0.71 0.71 1.21 66.7 45 0.30 0.48 0.52 0.82 55 27 0.34 0.76 0.62 1.32 100 29 0.24 0.61 0.39 1.13 33 15 0.53 1.29 0.98 2.29 55 35 0.34 0.53 0.61 0.96 55 45 0.34 0.46 0.61 0.80 40 24 0.44 0.69 0.81 1.31 80 25 0.26 0.66 0.45 1.26 27 20 0.62 0.91 1.17 1.66 66.6 60 0.30 0.39 0.52 1.37 66.6 33.3 0.32 0.56 0.55 1.01 133 38 0.22 0.48 0.31 0.87 40 25 0.46 0.82 0.84 1.42 66.6 55 0.30 0.41 0.55 0.68 66.6 32 0.32 0.60 0.55 1.07 130 35 0.22 0.54 0.31 0.97 37.5 25 0.48 0.88 0.88 1.48
5.
* Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
29 66.6 66.6 130 45
20 60 30 40 20
0.53 0.30 0.32 0.22 0.43
0.91 0.39 0.66 0.52 1.01
Options
1.10 0.52 0.55 0.34 0.77
1.66 0.64 1.16 0.89 1.76
RFX/LFX
– T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
not possible 345 120 210 145 270
Important information
Workpiece clamping
BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 BLS-073/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75/75 HF-H75/75 HF-H75/75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
180°
General accessories
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAV. / MOV. **
Motors 4th/5th T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510* T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520
90°
Cycle time***[sec] 5. 4.
Speed [min-1] 4. 5. 4.
Feed
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
(based on standard load cube shown on pp. 74/75)
MOT / KAB WMS / CNC
For calculation of load, forces and torques, please refer to p. 76
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40
23
T1-...vario
Standard
Option
Left-hand model
Right-hand model
Overview
Dimensions
Suitable alignment elements
LL = Drive at left (RR = Drive at right, laterally reversed) C C
A
A
Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
Option 180°180° Option
Standard 90° 90° Standard
EA + M
5° 5° B
B
Name
Groove width 12g6 14g6 16g6 18g6
zentriX alignment pin, 1 pair
F
F1
H
0
0
Y
Y
E
I
R
X
Y*
320 200
5°
215
215
215
50 25 0
50 25 0
50 25 0
5°
215 185
320 200
320 200 215 185
5°
200
5°
215 185
200
20°
200
20°
20°
T1-507510 569 305 382 240 240 104 230 40
55 197 339 248
T1-510520** 615 360 469 270 270 122 264 40
T1-507510 fix +110°...+90° T1-507510 fix +5°...-95°T1-507510 fix +95°...-95°T1-507510 fix +95°...-95° T1-507510 fix +110°...+90° T1-507510 fix +110°...+90° T1-507510 fix +95°...-95° T1-507510 65 214 351fix +5°...-95° 295 T1-507510 fix +5°...-95°
T1-520520 704 390 499 300 300 154 296 40
90 251 408 295 5°
235 270 215 185
215 185
235 220
160
30°
5
5
5
30°
30°
30°
50
30°
50
0 0 +95°...-95°
220
50 5 0 0 +110°...-110°
30°
50 0
30°
60 5 0
235 220
20 20 ° °
20° 20 °
235 220 20° 220 5 0
20
°
160
320 295
5°
30°
215 185
235 270
160
320 295
5°
30°
320
5°
0
0
235 110 Interference outline when swiveling 105
235
Important information
0
320 295 5° 270 400 270235 5° 5° 350 215 215 235110 110 105 105 60 60 50 5 50 5 0 0 0 0 +5°...-95°
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi 320 320 5° HF-H75, 22 mm longer. 400 270 400 270 5 ° ** T1-5115xx: identical dimensions 350 350 215
MOT / KAB WMS / CNC
320 295 200
5°
220 5 0
T1-507510 fixX +95°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +95°...-95° T1-507510 fixX +95°...-95° T1-507510 fixX +5°...-95°T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +110°...+90° T1-510520 fix +95°...-95° T1-510520 fix +95°...-95° T1-510520 fix +5°...-95° T1-510520 fix +95°...-95° T1-510520 fix +5°...-95° T1-510520 fix +5°...-95° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90°
220
90
For T1-507510, the zentriX alignment system can be used to only a limited extent (risk of T1-510520 vario +110°...+90° T1-510520 vario T1-510520 +110°...+90°vario +110°...+90° T1-510520 vario T1-510520 +95°...-95° vario +95°...-95° T1-510520 vario +5°...-95° T1-510520 vario T1-510520 +5°...-95° vario +5°...-95°T1-510520 vario +95°...-95° collision involving the cable harness of the dividing axis) T1-520520 fixX +95°...-95° T1-520520 fixX +95°...-95° T1-520520 fixX +5°...-95°T1-520520 fixX +95°...-95° T1-520520 fixX +5°...-95° T1-520520 fixX +5°...-95°
90 90 75 75 0 0
20°
340
240300 170 300 9090 7575 00
20°
300
30° 30°
90 90 75 75 00
240 300 170 300
30 30°°
90 90 75 75 0 0
340
20°
30° 30°
90 90 75 75 0 0
240 300 170
30°
300 355 240 170
30°
140 140 9090 7575 00
30°
140 90 75 0
470 340
470 340
470 340
T1– 510 520.LL vario–F1 90
90
470 340
470 340
90
90
470 340
9090 7575 00
90
90
390 340
390 340
390 340
75
75
30°
30°
30°
30°
30°
30°
75 75 75 F2=Fanuc HVis 75 F 1=Fanuc is (200V), (400V), 75 ERN,75 0 0 0 0M1=Movinor/Mavilor 0 0 T1-520520 varioX +5°...-95° T1-520520 varioX +95°...-95° M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor 1135, T1-520520 varioX +5°...-95° T1-520520 varioX +5°...-95° T1-520520 varioXEQN +95°...-95° T1-520520 varioX +110°...+90° T1-520520 varioX +95°...-95° T1-520520 varioX +110°...+90° T1-520520 varioX +110°...+90° MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa SGM/SGMP Dividing axis Divider add-on version (4. axis) Swiveling axis motor position L=left, R=right Dividing axis motor position L=left, R=right Swiveling axis size 510, 520 Swiveling axis Dividing axis size 507, 510, 520 (5. axis) Rotary table model
Motor
24
70 45 0
T1-520520 vario +110°...+90° T1-520520 vario +110°...+90° T1-520520 vario +5°...-95° T1-520520 vario +110°...+90° T1-520520 vario +95°...-95° T1-520520 vario +5°...-95° T1-520520 vario +5°...-95° T1-520520 vario +95°...-95° T1-520520 vario +95°...-95° T1-510520 varioX +5°...-95° T1-510520 varioXT1-510520 +5°...-95° varioX +5°...-95°T1-510520 varioX +95°...-95° T1-510520 varioXT1-510520 +95°...-95°varioX +95°...-95° varioX +110°...+90° T1-510520 varioX +110°...+90° T1-510520 varioXT1-510520 +110°...+90°
Item no.
Technology / engineering
140 90 75 0
30° 30°
30°
140 90 75 0
30°
T1-520520 30°
140 90 75 0
340
300 355 240 170
300355 170240
280
T1-520520 fixX +110°...+90° T1-520520 fixX +110°...+90° T1-520520 fixX +110°...+90°
30° 30°
400 470 355 300 170 240
470400 300355 170240
30°
General accessories
470 400 300 355 170 240
200
30°
200
30° 200
200
30° 200
30°
30°
30°
30°
90 30°
90 3
0°
T1-510520/511520
Workpiece clamping
200
60
60
60
220
T1-507510
RFX/LFX
320 200 180 100 420 400 400 350 300 330
220
320 320 200 200 200 200 200 200 200 200 180 180 180 180 180 180 180350 180 350 350 235 235100 235 100 100 100 100 20 100 100330 100 20° 20° 400 400 330 330 ° 420 420 5° 5° 350 5°350 400 400 300 300 300 330 330 300 300 300 20° 105 300 20° 20° 105300 110 105 70 70 70 70 110 70 70 70 110 70 70 105 45 45 45 45 45 45 45 105 45 45 105 60 60 60 Center height increase (option) 0 0 0 0 0 0 0 0 0 0 0 0 T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° 90 Depending on the accessories involved (clamping cylinder, rotary union, T1-507510 angularvario position 90 vario +5°...-95° T1-50751090 vario +5°...-95° +5°...-95° T1-507510 T1-507510 vario +95°...-95° T1-507510 vario +95°...-95° T1-507510 vario +95°...-95° T1-510520 +5°...-95° T1-510520 T1-510520 fixX +5°...-95° T1-510520 fixX +5°...-95° 50 fixX +95°...-95° 50fixX 50 320 295 295 T1-510520 fixX +95°...-95°T1-510520 fixX295 T1-510520 fixX +95°...-95° 320 T1-510520 fixX +110°...+90° +110°...+90° T1-510520 fixX +110°...+90° 320for measuring system...), a center height increase (dimension D) is required. (See page 0 0 0 275 275 275 295 295 295 295 295 295 T1-520520 fix +5°...-95° T1-520520 fix +95°...-95° 20° fix +110°...+90° 20° fix +110°...+90°20° +95°...-95° T1-520520 fix +5°...-95°T1-520520 fix +5°...-95° T1-520520 fix +95°...-95° T1-520520 T1-520520 T1-520520 fix +110°...+90° respective accessory) 275 275 275 400 275 275 275 T1-520520 fix 400 400 195 195 195 195 195 195 195 235 195 235195 235 235 235 235 235 235 235 280 120 120 120 120 280 120 120 120 120 120 T1-507510 with WMS 420 420 420 300 300 300 390 390 390 390 390 105 390 105 105 If only tilting range of 90° possible with WMS.507-Vor2, swiveling cable outlet for 20 20 20 ° ° ° 70 70140 70 70 140 70 140 70 70 70 dividing axis limited by special pin. 45 4590 45 90 45 45 90 45 90 45 45 90 90 90 90 90 075 0 75 0 75 0 75 075 0 75 75 75 0 750 0 varioX +110°...+90° 0 +95°...-95° 0 0 T1-507510 varioX 0 +110°...+90°0 T1-507510 varioX +5°...-95° T1-507510 varioX T1-507510 varioX +5°...-95° T1-507510 varioX 0+5°...-95° +95°...-95° T1-5075100varioX +95°...-95° T1-507510 varioX T1-507510 T1-507510 0varioX +110°...+90°
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180 For accuracy limitations, please refer to p. 34
75
D
320 295 200
5°
185
C*
F1
F1
0
0I FI F
X
X
T1 T2 / T3
B
320 295 200
185
R
A
R
H H 0 0
185
TF
25° 25°
25° 25°
D ED E
T1-...vario Divider (4th axis) with adapter plate is height-adjustable
[kg]
[kg]
Weight
Spindle load
[Nm]
[Nm]
Clamping torque
Pull-out torque
max.
NEW
T1-507510 T1-510520 T1-511520 T1-520520
96 136 136 187
80 133 133 200
4. max. 5.
53 89 85 133
300 800 600 2'000
1'100 2'600 2'600 4'000
[kgm2]
2'600 5'070 5'070 5'070
12 20 20 40
0.05 0.2 0.07 0.8
0.5 2 0.7 15
6 12 -33 -72
25 75 12 25
250 440 440 440
[± sec]
[± sec]
[Nm]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
4.
800 2'000 2'000 2'500
[kN]
Ps
Pa
Gear unit loading
20/12 17/10 17/10 12/8
39/32 27/23 27/23 45/41
Repeat accur.**
EA + M
kg
30°–90°
2 2 2 2
TF
0°–30°
Overview
General technical data
T2 / T3
T1
* sls = Standard load, cube pp. 74/75 ** Measuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
Drive data
SANYO
NEW
MITSUBISHI 400V
[Nm]
120 250 150 440 85 135 90 215 100 100 120 80 350 120 210 140 340 100 175 120 310
111 60 0.26 0.41 0.39 0.66 80 40 0.31 0.53 0.60 0.90 160 44 0.23 0.44 0.31 0.78 50 40 0.41 0.69 0.71 1.06 66.7 45 0.30 0.48 0.52 0.82 55 27 0.34 0.76 0.62 1.32 100 29 0.24 0.61 0.39 1.13 33 25 0.53 0.89 0.98 1.49 55 35 0.34 0.53 0.61 0.96 55 45 0.34 0.46 0.61 0.80 40 24 0.44 0.69 0.81 1.31 80 25 0.26 0.66 0.45 1.26 27 25 0.62 0.78 1.17 1.38 66.6 60 0.30 0.39 0.52 1.37 66.6 33.3 0.32 0.56 0.55 1.01 133 38 0.22 0.48 0.31 0.87 40 30 0.46 0.69 0.84 1.19 66.6 55 0.30 0.41 0.55 0.68 66.6 32 0.32 0.60 0.55 1.07 130 35 0.22 0.54 0.31 0.97 37.5 30 0.48 0.75 0.88 1.25
5.
* Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
29 66.6 66.6 130 45
27 60 30 40 27
0.58 0.30 0.32 0.22 0.43
0.72 0.39 0.66 0.52 0.72
Options
1.10 0.52 0.55 0.34 0.77
1.28 0.64 1.16 0.89 1.28
RFX/LFX
– T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
not possible 345 120 210 145 270
Important information
Workpiece clamping
BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 BLS-073/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75/75 HF-H75/75 HF-H75/75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
180°
General accessories
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAV. / MOV. **
Motors 4th/5th T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510* T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520
90°
Cycle time***[sec] 5. 4.
Speed [min-1] 4. 5. 4.
Feed
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
(based on standard load cube shown on pp. 74/75)
MOT / KAB WMS / CNC
For calculation of load, forces and torques, please refer to p. 76
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40
25
T1-...varioX / varioX1
Standard
Option
Left-hand model
Right-hand model
NEW
B
50 25 0
50 25 0
0
200
20°
200
20°
20°
0
0
I 215 185
R
235
20° 20 °X
30°
50
50
20
220 220 5 0
°
240 240 201 327 40 152 197 339 248 5 50
235
20°
220 220 Y*
30°
0 0 270 0270 232 374 40 175 214 351 295 0
20°
20
° 220
160
H
235
220
30°
0
0
5°
160
F
320 295 235 270 F1 215 185 Y
F1
I F I F F1
Y
5°
30°
105 305 60 382 5 50 0 0 469 360
D
320 295 235 270 215E 185
30°
T1-510520** 675 360 469 270 270 182 342 40 125 214
B 215110 C*
5°
30° 160
R
0
X
0
I
°
5
H
320 295 235 270
5°5
5
F1
320 320 400 5° 400 5° 5 400 5°270 ° 350 270 270 350 350 X 235 Y* 215 235110 A 110 215 235 105 105 60 60 339 248 666 T1-507510 5 5 50 50 0 0 0 351 295 0 T1-510520** 725 320
5
F
H 0
H 0
30°
E
0
Y
Y
F1
F1
0 I F I F
0
X
X
25°
TF
50 25 0
200
215 185
R
T1
215
90° Standard 90° Standard
R
H 0
T1-507510 616 305 382 240 240 151 277 40 102 197
T2 / T3
215
25°
D
5°
215
5°
5° 5°
320 5° 200 215 185
320 5° 200 B B 215 185 D E D E
T1-507510 fix +110°...+90° T1-507510 fix +5°...-95°T1-507510 fix +95°...-95° T1-507510 fix +110°...+90° T1-507510 fix +110°...+90° T1-507510 fix +95°...-95° T1-507510 fix +5°...-95° T1-507510 fix +5°...-95° T1-507510 fix +95°...-95°
R
C*
5°
320 200
R
B
320 295 200
25°
25°
A
25°
H 0
25°
D ED E
320 295 200
30°
B
90° Standard 90° Standard 320 295 5° 200
5°
C
C
180° Option 180° Option
0
EA + M
5°
A
185
A
C
185
C
Option 180° 180° Option
185 25 °
A
30°
A
+35...50% larger workpiece diameter compared to varioX
25°
varioX1
LL = Drive at left (RR = Drive at right, laterally reversed)
X
Overview
Dimensions
5 0
T1-510520fixX fix +95°...-95° T1-507510 +95°...-95° T1-510520 fix +95°...-95° T1-510520 +95°...-95° T1-507510 fixX +5°...-95° T1-507510 +110°...+90° T1-507510 fixX +95°...-95° T1-507510 fixXfix+95°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixXfix+110°...+90° T1-510520 fixX fix +110°...+90° T1-510520 fix +110°...+90° T1-510520 +110°...+90°
T1-510520 fix +5°...-95° +5°...-95° T1-510520 fix +5°...-95° 408 fix297 T1-520520 791 390 499 300 300 241 383 40 177 251 T1-510520
60
60
60
70 300 300 45 20° 45 0 +110°...-110° 0
70 20°45 0
300
220
220
70 70 300 300 45 45 0 +95°...-95° 0
200 235 180 2 100 0°
200 235180 2 100 0°
20°
70 20°45 0
T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-510520vario fixX +5°...-95° T1-510520 fixXT1-507510 +5°...-95° T1-510520 fixX +5°...-95° T1-507510 +5°...-95° T1-507510 vario +5°...-95° vario +5°...-95° T1-510520 T1-507510 fixX vario+95°...-95° +95°...-95°T1-510520 fixX +110°...+90° T1-510520 +95°...-95° T1-510520 fixX+95°...-95° +95°...-95° T1-507510 variofixX +95°...-95° T1-507510 vario T1-510520 fixX +110°...+90° T1-510520 fixX +110°...+90°
200
90 50 0
200
295 295 295 275 275 275 295 295 295 20° 20° 20° 275 275 275 195 235 235 195 235 235 235 235195 195 195 195 T1-520520 T1-520520 fix120 +95°...-95° T1-520520120 fix +95°...-95° T1-520520 fix +110°...+90° T1-520520 fix 120 +110°...+90° 120fix +95°...-95° T1-520520 120 fix +110°...+90° 120280 280 280 200
320 320 320 90 90 295 295 50 295 50 400 400 400 275 275 275 0 0 235 235 235 195 T1-520520 fix195 +5°...-95° T1-520520 fix195 +5°...-95° 120 120T1-520520 fix +5°...-95° 120
TF-507510
MOT / KAB WMS / CNC
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180 For accuracy limitations, please refer to p. 34
200 235 180 100
200 350 180 330 100
200 350 180 330 100
Interference outline when swiveling 70
420 400 300
Important information
320 200 200 350 180 180 400 330 100 100 5° 5° 350 330 420 105110 105400110 70 105 70 105 45 60300 45 30060 0 0+5°...-95°0 0
320 200 180 400 5°100 350 330 420 110 105 70400 105 60 300 45 0 0
220
320
200 * F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi 180 HF-H75, 22 mm longer. 100 400 350 ** T1-511520: identical dimensions 330
30°
200
200
200
90
90
90
TF-510510/511510
T1-510520 vario +5°...-95° T1-510520 vario +5°...-95° T1-510520 vario +5°...-95°
30°
30°
30°
30°
30°
30°
30°
30°
RFX/LFX
Center height increase (option) 105 105 105 420 420 420 140 70 70 70 70 140 70 140 70 390 70 70300 70 Depending on the accessories involved (clamping cylinder, rotary union, angular390 position 90 390 90 9045 300 90 45 90 90 300 45 45 45 90390 4539090 45390 45 275 20 90 20 75 45 0° 0 750 75 75 ° 75 ° 0 measuring system...), a center height increase (dimension D) is required. (See page for 075 0 0 0 0 075 0 75 0 0 0 0 0 0 0 0 T1-507510 varioX +5°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +5°...-95° T1-507510 varioX +5°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +110°...+90° respective accessory) T1-507510 varioX +110°...+90° T1-507510 varioX +110°...+90° T1-510520 vario +110°...+90° T1-510520 vario +95°...-95°T1-510520 vario +110°...+90° T1-510520 vario +110°...+90° T1-510520 vario +95°...-95° T1-510520 vario +95°...-95°
300 300 300 300 300 300 170 170 170 170 170 170 140 140 90 90 90 90 90 90 90 75 75 75 75 75 75 75 0 140 140 0 140 0 0 0 0 0 90 90 90 90 90 90 90 90 75varioX +95°...-95° 75 +5°...-95° 75 +5°...-95°T1-510520 75+110°...+90° T1-510520 varioX 75 75 T1-510520 varioX 75 +95°...-95° T1-510520 varioX +5°...-95° T1-510520 varioX 75+95°...-95° T1-510520 varioX T1-510520 varioX T1-510520 varioX +110°...+90° 0 T1-510520 varioX +110°...+90° 0 0 0 0 0 0 0
Item no.
Technology / engineering
30°
T1-520520 varioX +110°...+90° T1-520520 varioX +110°...+90° T1-520520 varioX +110°...+90°
T1– 510 520.LL varioX–F1 F 1=Fanuc is (200V), F2=Fanuc HVis (400V), M1=Movinor/Mavilor ERN, M2=Movinor/Mavilor EQN 1125, M3=Movinor/Mavilor EQN 1135, MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, Y2=Yaskawa SGMJV/SGMEV, Y3=Yaskawa SGM/SGMP Dividing axis Divider add-on version varioX, varioX1 Swiveling axis motor position L=left, R=right (4. axis) Dividing axis motor position L=left, R=right Swiveling axis size 510, 520 Swiveling axis Dividing axis size 507, 510, 520 (5. axis) Rotary table model
26
75
75
90 75 0
390 340
390 340
75
30°
30°
30°
390 340
for varioX1 all ø dimensions are 100 mm larger
Motor
30°
30°
30°
30°
30°
30°
30°
30°
30°
30°
30°
30°
30°
30°
30°
zentriX alignment pin, 1 pair
90 75 0 90 75 0
T1-520520 vario +110°...+90° T1-520520 vario +110°...+90° T1-520520 vario +110°...+90° T1-520520 vario +5°...-95° T1-520520 vario +5°...-95° T1-520520 vario +5°...-95° T1-520520 vario +95°...-95° T1-520520 vario +95°...-95° T1-520520 vario +95°...-95°
Groove width 470 470 470 470 470 470 340 340 340 340 340 340 12g6 14g6 90 90 90 90 90 16g6 75 75 75 75 75 0 0 0 0 0 18g6 T1-520520 varioX +5°...-95° T1-520520 varioX +5°...-95° T1-520520 varioX +95°...-95° T1-520520 varioX +95°...-95° T1-520520 varioX +5°...-95° T1-520520 varioX +95°...-95° 30°
Name
30°
General accessories
Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
30°
Suitable alignment elements
300 170
140 90 75 0
30°
300 170
30°
300 170
For T1-507510, the zentriX alignment system can be used to only a limited extent (risk of collision involving the cable harness of the dividing axis)
TF-510520/511520
Workpiece clamping
340 340 340 T1-507510 with WMS 400 400 400 20° 20° 20° T1-520520 fixX +95°...-95° T1-520520 fixX +110°...+90° T1-520520 fixX240 +110°...+90° T1-520520 fixX +5°...-95°T1-520520 fixX +95°...-95° T1-520520 +5°...-95° T1-520520 fixX +5°...-95° If only tilting range of 90° possible with WMS.507-Vor2, swiveling cable outletfixXfor 240 240+110°...+90° 355 355 355 355 T1-520520 fixX 355 T1-520520 fixX 355+95°...-95° 240 240 240 240 240 dividing axis limited by special pin. 470 470 240 300 470 300 300
T1-...varioX / varioX1 Divider (4th axis) with adapter plate is height-adjustable Divider with spacing plate = larger faceplate diameter is possible
[kg]
[kg]
Weight
Spindle load
[Nm]
[Nm]
Clamping torque
Pull-out torque
max.
NEW
T1-507510 T1-510520 T1-511520 T1-520520
96 136 136 187
80 133 133 200
4. max. 5.
53 89 85 133
300 800 600 2'000
1'100 2'600 2'600 4'000
[kgm2]
2'600 5'070 5'070 5'070
12 20 20 40
0.05 0.2 0.07 0.8
0.5 2 0.7 15
6 12 -33 -72
25 75 12 25
250 440 440 440
[± sec]
[± sec]
[Nm]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
4.
800 2'000 2'000 2'500
[kN]
Ps
Pa
Gear unit loading
20/12 17/10 17/10 12/8
39/32 27/23 27/23 45/41
Repeat accur.**
EA + M
kg
30°–90°
2 2 2 2
TF
0°–30°
Overview
General technical data
T2 / T3
T1
* sls = Standard load, cube pp. 74/75 ** Measuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
Drive data
SANYO
NEW
MITSUBISHI 400V
[Nm]
120 250 150 440 85 135 90 215 100 100 120 80 350 120 210 140 340 100 175 120 310
111 60 0.26 0.41 0.39 0.66 80 40 0.31 0.53 0.60 0.90 160 44 0.23 0.44 0.31 0.78 50 40 0.41 0.69 0.71 1.06 66.7 45 0.30 0.48 0.52 0.82 55 27 0.34 0.76 0.62 1.32 100 29 0.24 0.61 0.39 1.13 33 25 0.53 0.89 0.98 1.49 55 35 0.34 0.53 0.61 0.96 55 45 0.34 0.46 0.61 0.80 40 24 0.44 0.69 0.81 1.31 80 25 0.26 0.66 0.45 1.26 27 25 0.62 0.78 1.17 1.38 66.6 60 0.30 0.39 0.52 1.37 66.6 33.3 0.32 0.56 0.55 1.01 133 38 0.22 0.48 0.31 0.87 40 30 0.46 0.69 0.84 1.19 66.6 55 0.30 0.41 0.55 0.68 66.6 32 0.32 0.60 0.55 1.07 130 35 0.22 0.54 0.31 0.97 37.5 30 0.48 0.75 0.88 1.25
5.
* Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80
29 66.6 66.6 130 45
27 60 30 40 27
0.58 0.30 0.32 0.22 0.43
0.72 0.39 0.66 0.52 0.72
Options
1.10 0.52 0.55 0.34 0.77
1.28 0.64 1.16 0.89 1.28
RFX/LFX
– T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
NEW
Item no. Description GET.5xx-GEN Increased gear precision 1) GEO.5xx-GEN Incr. geometric precision, ½ Standard tolerance SPI.5xx-Lab 2) Spindle seal with labyrinth, integrated sealing air pressure control 1) 2)
not possible 345 120 210 145 270
Important information
Workpiece clamping
BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 BLS-073/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 73/73 HF-H75/75 HF-H75/75 HF-H75/75 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 08075/08075
180°
General accessories
MITSUBISHI 200V
YASKAWA
YASKAWA
FANUC
MAV. / MOV. **
Motors 4th/5th T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510* T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520 T1-510520 T1-511520 T1-520520 T1-507510 T1-510520 T1-511520 T1-520520
90°
Cycle time***[sec] 5. 4.
Speed [min-1] 4. 5. 4.
Feed
i ncl. increased axial and radial run-out 0.003 mm for 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
(based on standard load cube shown on pp. 74/75)
MOT / KAB WMS / CNC
For calculation of load, forces and torques, please refer to p. 76
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40
27
T2 / T3-...fix
Standard T2
Standard T3
Option T2
Option T3
Left-hand model
Left-hand model
Right-hand model
Right-hand model
Y
F1
F1
0
0I FI F
X
00
Y Y
F1 F1
25°
T1
00
H 0
R
RR
II FF
H 0
R
B E D
90° Standard 90° Standard
5°
25°
B E D
25°
25°° 25
HH 00 X X
5°
25° 25 °
BB EE DD
G
G
0
5° 5°
TF
G
G
25°
90° 90°Standard Standard
Y
GG
C C Option 180°180° Option
A
A
CC 180° 180°Option Option
AA
EA + M
LL = Drive at left (RR = Drive at right, laterally reversed)
0
LL = Drive at left (RR = Drive at right, laterally reversed)
X
Overview
Dimensions
T2 / T3
A
B
C*
D
E
F
F1
G
H
R
X
Y*
A
B
C*
D
E
F
F1
G
H
R
X
Y*
T2-507510 729 255 382 190 269 104 230 160 40 136 499 248
T3-507510 888 255 382 190 269 104 230 160 40 136 658 248
T2-510520** 835 310 469 220 307 122 264 220 40 177 571 295
T3-510520** 1077 310 469 220 307 122 264 220 40 177 813 295
Important information
Interference outline when swiveling
Tx-507510
Center height increase (option) 320 320 Depending on the accessories involved (clamping cylinder, rotary union, angular position 295 295 5° 200 measuring system...), a center height increase (dimension D) is required. (See page200 for 215 respective accessory) 50 25 0
T2-510520 / T3-510520: NOT possible with zentriX (risk of collision)
Workpiece clamping
320 295 200
5°
+95°...-95°
320 200
5°
215
215
50 25 0
50 25 0
5°
215 185
320 200
+110°...-110°
320 200 215 185
5°
200
5°
200
20°
215 185
20°
0
0
0
200
20°
185
+5°...-95°
185
RFX/LFX
Swiveling range 180° (option) Item no. SWB.510-180, SWB.520-180 For accuracy limitations, please refer to p. 34
185
MOT / KAB WMS / CNC
* F or Type 510/511: with Yaskawa SGM-08 and SGMAH-08 and Mitsubishi HF-H75, 22 mm longer. ** Tx-511520: identical dimensions
Technology / engineering
T2– 510 520. LL fix–F1
215
320 295 235 270
320 295 5° 235 270 215 185
5°
215 185
235 220
235 220
20° 20 °
°
235 20 220 ° 20 ° 220 160
5°
160
320 320 295 235 5° 400 5°270 5° 270 350 215 110 215 235 110 105 105 60 60 50 5 50 5 0 0 0 0
20° 20
220
220
30°
30°
160
30°
70 45 0
70 45 0
220
220
5
5
70 45 0
70 45 0
70 45 0
220
105110 70 105 45 60 0 0
60
110 105 60 0
5 0
235180 235 180 10020° 100 20°
235180 100 20°
180 330 100
180 330 100
180 330 100
5°
60
330 105 70 45 0
5
30°
400 100 5°350
60
400 100 350 330 105 110 70 105 45 60 0 0
5°
30°
185 Groove width 5 5 12g6 50 50 50 0 0 0 0 0 14g6T1-507510 fixX +5°...-95°T1-507510 fixX +5°...-95° T1-507510 +95°...-95° T1-507510 fixX +5°...-95° T1-507510 fixX +110°...+90° T1-507510 fixXfix +95°...-95° T1-507510 fixX +95°...-95° T1-507510 fixX +110°...+90° T1-507510 fixX +110°...+90° T1-510520 +95°...-95° T1-510520fixX fix +95°...-95° T1-510520 fix +5°...-95°T1-510520 fix +95°...-95° T1-510520 fix +5°...-95°T1-510520 fix +5°...-95° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90° T1-510520 fix +110°...+90° 16g6 320 320 320 200 200 200 200 200 200 200 200 200 18g6 350 350 350 180 180 180 400 100 350 330
Item no.
5°
30°
zentriX alignment pin, 1 pair
320 400 5° 270 350 215 110 235 105 60 5 50 0 0
30°
General accessories
Name
5°
30°
Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
320 400 270 350 235
30°
Suitable alignment elements
Tx-510520/511520
T1-507510 fix +110°...+90° T1-507510 fix +5°...-95° T1-507510 fix +95°...-95° T1-507510 fix +110°...+90° T1-507510 fix +110°...+90° T1-507510 fix +95°...-95° T1-507510 fix +5°...-95°T1-507510 fix +5°...-95° T1-507510 fix +95°...-95°
70 45 0
T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 vario +110°...+90° T1-507510 T1-507510 vario +5°...-95° T1-510520 fixX +5°...-95° T1-507510 variofixX +5°...-95° T1-510520vario fixX +5°...-95° +5°...-95° T1-510520 +5°...-95° T1-507510 +95°...-95° T1-507510 vario T1-507510 vario T1-510520 fixX+95°...-95° +95°...-95° T1-510520 vario fixX +95°...-95° T1-510520 fixX+95°...-95° +95°...-95° T1-510520 fixX +110°...+90° T1-510520 fixX +110°...+90° 295 295 295 T1-510520 fixX +110°...+90°
320
320
320
275
275
275
30°
30°
280 70 45 0
300
300
90 75 0
90 75 0
90 75 0
30°
300
30°
90 75 0
30°
90 75 0
30°
90 75 0
240
30°
140 90 75 0
30°
140 90 75 0
30°
30°
30°
30°
30°
240
240
30°
30°
28
140 90 75 0
240
30°
30°
240
240
30°
295 295HVis (400V), 295 295 295 F2=Fanuc 295 F 1=Fanuc is (200V), M1=Movinor/Mavilor ERN, 20° 20° 20° 400 400 400 275 275 275 275 275 275 195 235 235195 235195 235 235 235195 235 EQN 1125, 235 235 M2=Movinor/Mavilor M3=Movinor/Mavilor EQN 1135, 195 195 195 195 195 120 120 120 120 120 280 120 120 120 120 280 MI1=Mitsubishi 200V, MI2=Mitsubishi 400V, S2=Sanyo, Y1=Yaskawa SGMAH/SGMPH, Y2=Yaskawa SGMJV/SGMEV, 105 SGM/SGMP 105Y3=Yaskawa 105 Dividing axis 70140 70 70 140 70 140 70 70 70 70 Divider add-on version 90 90 90 45 90 90 90 45 4590 45 45 90 45 45 90 (4. axis)75 45 75 0 75 75 075 0 0 75 075 075 0 Swiveling axis motor position L=left, R=right 0 75 0 0 0 0 0 0 0 0 0 T1-507510 varioX +5°...-95°T1-507510 varioX +95°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +5°...-95° T1-507510 varioX +5°...-95° T1-507510 varioX +95°...-95° T1-507510 varioX +110°...+90° T1-507510 varioX +110°...+90° T1-507510 varioX +110°...+90° Dividing axis motor position L=left, R=right T1-510520 varioT1-510520 +110°...+90° vario +110°...+90° T1-510520 vario +110°...+90° T1-510520 varioT1-510520 +95°...-95° vario +95°...-95° T1-510520 vario +95°...-95° T1-510520 varioT1-510520 +5°...-95° vario +5°...-95° T1-510520 vario +5°...-95° Swiveling axis size 510, 520 Swiveling axis 340 340 340 Dividing axis size 507, 510, 520 400 400 400 20° 20° 20° Rotary table model 240 240 240 355 355 355 355 355 (5. axis) 355
Motor
T1-510520 varioX +5°...-95°varioX +5°...-95° T1-510520 T1-510520 varioX +5°...-95° T1-510520 varioX +95°...-95°varioX +95°...-95° T1-510520 T1-510520 varioX +95°...-95° T1-510520 varioX +110°...+90° T1-510520 varioX +110°...+90° T1-510520 varioX +110°...+90°
T2 / T3-...fix
4.
800 2'000 2'000 800 2'000 2'000
2'600 5'070 5'070 2'600 5'070 5'070
6 10 10 4 7 7
0.05 0.2 0.07 0.05 0.2 0.07
0.5 2 0.7 0.5 2 0.7
MAVILOR / MOVINOR ** FANUC YASKAWA YASKAWA
Motors 4th/5th BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 BLS-072/BLS-072 BLS-072/BLS-073 BLS-072/BLS-073 β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is β1 is/α2 (HV)is α2 (HV)is/α2 (HV)is α2 (HV)is/α2 (HV)is SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 04/08 SGM(AH) 04/04 SGM(AH) 04/08 SGM(AH) 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 SGMJV 04/08 SGMJV 08/08 SGMJV 08/08 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 HF-KP 43/73 HF-KP 73/73 HF-KP 73/73 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075 R2AA 06040/08075 R2AA 08075/08075 R2AA 08075/08075
25 95 50 25 110 65
250 440 440 250 440 440
20/12 17/10 17/10 20/12 17/10 17/10
30/23 20/16 20/16 36/29 24/20 24/20
2 2 2 2 2 2
* sls = Standard load, cube pp. 74/75 ** M easuring method and validity of the values as defined on p. 34, optional angular position measuring systems as on p. 35. Indexing accuracy in tilting axis valid for tilting range of 90°, incl. the pitch error values given on p. 34.
based on standard load cube shown on pp. 74/75)
T2-507510 T2-510520 T2-511520 T3-507510 T3-510520 T3-511520 T2-507510 T2-510520 T2-511520 T3-507510 T3-510520 T3-511520 T2-507510* T2-507510 T2-510520 T2-511520 T3-507510* T3-507510 T3-510520 T2-507510 T2-510520 T2-511520 T3-507510 T3-510520 T3-511520 T2-507510 T2-510520 T2-511520 T3-507510 T3-510520 T3-511520 T2-507510 T2-510520 T2-511520 T3-507510 T3-510520 T3-511520
6 24 24 6 38 38
EA + M
1'100 2'600 2'600 1'100 2'600 2'600
TF
4. max. 5.
300 800 800 300 800 600
Repeat accur.**
90°
Feed [Nm]
120 240 150 120 225 150 75 120 80 65 105 80 80 105 70 80 80 90 110 195 130 100 180 120 80 162 110 60 145 95 120 210 135 110 185 120
180°
Cycle time***[sec] Speed [min-1] 4. 5. 4. 5. 4. 5. 100 65 0.26 0.41 0.41 0.64 65 40 0.37 0.53 0.60 0.91 110 43 0.24 0.49 0.38 0.84 70 55 0.32 0.48 0.54 0.76 50 35 0.41 0.58 0.71 1.01 65 40 0.31 0.53 0.54 0.91 60 45 0.37 0.60 0.62 0.93 46 26 0.40 1.04 0.72 1.61 70 28 0.33 0.67 0.43 1.21 45 33.3 0.54 0.72 0.87 1.17 40 20 0.53 0.99 0.91 1.74 not recommended**** 50 30 0.37 0.66 0.67 1.16 50 45 0.37 0.53 0.67 0.86 35 23 0.49 0.74 0.91 1.39 55 25 0.37 0.68 0.64 1.28 40 30 0.44 0.83 0.82 1.33 40 40 0.44 0.69 0.82 1.06 30 23 0.58 0.79 1.08 1.44 55 55 0.34 0.44 0.62 0.71 55 30 0.35 0.66 0.63 1.16 90 35 0.28 0.54 0.45 0.97 40 45 0.43 0.54 0.81 0.87 45 25 0.40 0.75 0.73 1.35 65 30 0.31 0.63 0.54 1.13 55 50 0.35 0.47 0.69 0.77 55 27.5 0.35 0.69 0.69 1.24 90 35 0.30 0.37 0.47 1.00 40 45 0.44 0.59 0.73 0.92 45 25 0.40 0.76 0.73 1.36 55 33 0.37 0.60 0.64 1.05 55 55 0.34 0.44 0.62 0.71 55 30 0.35 0.72 0.67 1.22 90 35 0.28 0.57 0.45 1.00 45 45 0.40 0.57 0.40 0.91 45 25 0.40 0.80 0.73 1.40 60 30 0.35 0.86 0.60 1.16
T2 / T3
27 45 45 18 30 30
[± sec]
[± sec]
[Nm]
For calculation of load, forces and torques, please refer to p. 76
MOT / KAB WMS / CNC
40 67 67 27 44 44
[kgm2]
Drive data
MITSUBISHI 200V (400V values on req.)
NEW
SANYO
NEW
116 186 186 151 236 236
[kN]
Axial Moment of inertia J 5th Axis Indexing** 5. force max. Standard max. no load with sls* M max. 4. 5.
Important information – T he limit values as set out in the corresponding parameter list take precedence over the data and information provided in the main catalog (due to motor, drive enhancement and the respective machine CNC) – Motor-dependent data are optimum values at operating temperature – Further details are available at www.lehmann-rotary-tables.com, under Download / Commissioning
Options
NEW
Item no. GEO.5xx-GEN SPI.5xx-Lab 1) (for 5th axis) SPI.5xx-Lab-x2 1) (for 4th axis) SPI.5xx-Lab-x3 1) (for 4th axis) 1)
RFX/LFX
max. per spindle
T2-507510 T2-510520 T2-511520 T3-507510 T3-510520 T3-511520
[Nm]
Clamping torque Pull-out torque. total
T1
[Nm]
Spindle load
Workpiece clamping
[kg]
[kg]
Weight
Ps
Pa
Gear unit loading
Description Incr. geometric precision, ½ Standard tolerance Spindle seal with labyrinth, integrated sealing air pressure control Spindle seal with labyrinth, integrated sealing air pressure control, for 2 spindles Spindle seal with labyrinth, integrated sealing air pressure control, for 3 spindles
General accessories
kg
30°–90°
f or 507/510: HSK and ripas clamping not possible manually, GET.5xx-GEN and GEO.5xx-GEN only partly possible (increased axial and radial run-out cannot always be reached)
Technology / engineering
0°–30°
Overview
General technical data
Accessories
Motor, cable, angular position measuring system and pL CNC starting at p. 30. Accessories starting at p. 40 * Option ** for SIEMENS/HEIDENHAIN *** without clamping; for times, please refer to p. 80 **** slower than T3-510520
29
Motors – Ordering information
Suitable motors for drive systems from FANUC, SIEMENS, HEIDENHAIN, YASKAWA, MITSUBISHI/MELDAS, SANYO...
Overview
Order items
Important information
The correct motor is defined in the order code for the respective rotary table by specifying the motor abbreviation from the applicable order number key.
EA + M
Item no. MOT.dCliq
Servo drive design: Rated current at least 75% of motor's peak current! (Otherwise, only reduced drive performance is possible) Dimension X = Dimension from spindle axis to end of motor housing (see pp. 8–29).
Name Siemens sensor module for drive Click for installation in control cabinet
Motor flange, max 507 = 70x70 mm, 510 = 80x80 mm520 = 110x110 mm, 530 = 130x130 mm
TF
Integration on Siemens Solution Line
T1
pL LEHMANN has developed appropriate solutions together with SIEMENS. Request our special documentation. Our specialists will assist you during commissioning.
SANYO
MITSUBISHI
Technology / engineering
YASKAWA
General accessories
FANUC
Workpiece clamping
MOVINOR
RFX/LFX
MAVILOR (Sie-mens, Heidenh.)
30
BLS 072 ERN 1185
MOT.MA-072ERN
400
s
s
236 248
90:1 120:1
400
o
o
236 248
90:1 120:1
BLS 072 EQN 1135 MOT.MA-072EQN35 BLS 072 EQN 1135
400
o
o
236 248
MOT.MA-073ERN
s
295
150:1
BLS 073 EQN 1125 MOT.MA-073EQN25 BLS 073 EQN 1125
400
o
295
150:1
BLS 073 EQN 1135 MOT.MA-073EQN35 BLS 073 EQN 1135
400
o
295
MOT.MO-098ERN
LN098 EQN 1125
LN098 ERN 1185
530
90:1 120:1
400
LN098 ERN 1185
BLS 073 ERN 1185
520
510
530
520
510
507
Motor pos. L/R 530
520
510
ZR ratio
BLS 072 EQN 1125 MOT.MA-072EQN25 BLS 072 EQN 1125 BLS 073 ERN 1185
BLS 072 ERN 1185
s = Standard o = Option 507
pL LEHMANN Item no.
Motor manufacturer Item no.
Voltage [VAC]
MOT / KAB WMS / CNC
Dimension X
507
T2 / T3
Motor table
150:1
400
s
390
150:1
MOT.MO-098EQN25 LN098 EQN 1125
400
o
390
150:1
LN098 EQN 1135
MOT.MO-098EQN35 LN098 EQN 1135
400
o
390
β 1/6000is
MOT.FA-1/6is
A06B-0116-B103
200
α 2/5000is
MOT.FA-2/5is
A06B-0212-B100
200
s
s
248 295
α 2/5000HVis
MOT.FA-2/5HVis
A06B-0213-B100
400
s
s
248 295
α 4/5000is
MOT.FA-4/5is
A06B-0215-B100
200
s
390
α 4/5000HVis
MOT.FA-4/5HVis
A06B-0216-B100
400
s
390
SGM-04
MOT.YA-SGM04
SGM-04V3B4S
200
SGM-08
MOT.YA-SGM08
SGM-08V3B4S
200
SGMP-15
MOT.YA-SGMP15
SGMP-15V314-E
200
SGMAH-04
MOT.YA-SGMAH04
SGMAH-04A4A6S
200
SGMAH-08
MOT.YA-SGMAH08
SGMAH-08A4A6S
200
SGMPH-15
MOT.YA-SGMPH15
SGMPH-15A1A2S
200
SGMJV-04
MOT.YA-SGMJV04
SGMJV-04ADA61
200
SGMJV-08
MOT.YA-SGMJV08
SGMJV-08ADA61
200
SGMEV-15
MOT.YA-SGMEV15
SGMEV-15ADA61
200
HF-KP43
MOT.MI-HF-KP43
HF-KP43JW04-S6
200
HF-KP73
MOT.MI-HF-KP73
HF-KP73JW04-S6
200
HF-104
MOT.MI-HF-104S
HF-104S-A48
200
HF-H75
MOT.MI-HF-H75S
HF-H75S-A48
400
HF-H104
MOT.MI-HF-H104S
HF-H104S-A48
400
R2AA06040
MOT.SA-R2AA060
R2AA06040FXP00M
200
R2AA08075
MOT.SA-R2AA080
R2AA08075FXP00M
200
s
s
o
236 248
o s
s
o s
s
s
s
90:1 150:1 390
236 248 s
90:1 160:1 390
150:1
270 295
90:1 160:1 390
236 248 s
180:1 90:1 120:1
248 295
s
o
180:1 90:1 120:1
248 295
s s
90:1 180:1 390
s s
180:1 90:1 120:1
236 248
o s
90:1 180:1
270 295
s s
180:1 90:1 120:1
236 248
o s
180:1
390
s s
90:1 150:1
270 295 s
90:1 90:1 150:1
236 248 s
150:1 90:1
248 295
150:1 90:1
90:1 90:1 120:1
Servo table
Suitable servo ampliers for the respective motor
2
510-625
2x18
2x36
6SL3120-1TE21-0ABx
1
510-720
9
18
6SL3120-1TE21-8ABx
1
510-720
18
36
6SL3120-2TE21-0ABx
2
510-720
2x9
2x18
6SL3120-2TE21-8ABx
2
510-720
2x18
2x36
6SL3420-1TE15-0AAx
1
510-720
5
15
6SL3420-1TE21-0AAx
1
510-720
9
27
6SL3420-1TE21-8AAx
1
510-720
18
54
6SL3420-2TE15-0AAx
2
510-720
2x5
2x15
UE 212B
5
565
UE 242B
5
565
1x23
3x15
UM 111 / UM 111D
1 565/650
1x7.5
1x15
UM 111B
1 565/650
1x15
1x30
UM 111BD
1 565/650
1x15
1x30
UM 121 / UM 121D
2 565/650
2x7.5
2x15
UM 121B / UM 121BD
2 565/650
2x15
2x30
MDS-D-SVJ3-04NA
1
MDS-D-SVJ3-07NA MDS-D-V1-20
5.8
1
300
5.8
1
270-311
4.6
MDS-D-V1-40
1
270-311
7.8
MDS-D-V2-2020
2
270-311
4.6
MDS-D-V2-4020
2
270-311
7.8
MDS-D-V2-4040
2
270-311
7.8
MDS-D-V2-8040
2
270-311
14.6
MDS-DM-V3-202020
3
270-311
4.6
MDS-DM-V3-404040
3
270-311
7.8
*Motors for above table Siemens PL Siemens SL Heidenhain Mitsubishi 200V Mitsubishi 400V Fanuc 200V Fanuc 400V Brother Sanyo Brother Yaskawa Hurco Yaskawa
1 BLS072-A-ER(Q)N BLS072-A-ER(Q)N BLS072-A-ER(Q)N HF-KP43 HF-75S β1/6000is α2/5000HVis R2AA06040FXP00M SGMAH-04 SGMJV-04
2 BLS073-A-ER(Q)N BLS073-A-ER(Q)N BLS073-A-ER(Q)N HF-KP73 HF-H75S α2/5000is α4/5000HVis R2AA08075FXP00M SGMAH-08 SGMJV-08
3 LN098-2-C-ER(Q)N LN098-2-C-ER(Q)N LN098-2-C-ER(Q)N HF104S HF-H104S α4/5000is α8/4000HVis SGMEV-15
1
SVM1 βiSV 40
1
SVM1 βiSV 80
1
SVM2 SVM2 SVM2 SVM2 SVM2 SVM2
αiSV αiSV αiSV αiSV αiSV αiSV
4/20 20/20 20/40 40/80 80/80 80/160
1 2 2 2 2 2
SVM2 βiSV 20/20
2
αiSV αiSV αiSV αiSV
3 3 1 1
SVM3 SVM3 SVM1 SVM1
Brother
300
Fanuc 400V
7.5/15 15/30
SVM1 βiSV 20
20/20/20 20/20/40 10HV 40HV
SVM1 βiSV 10HV
1
SVM1 βiSV 40HV
1
SVM2 αiSV 10/10HV SVM2 αiSV 20/40HV SVM2 αiSV 40/40HV SVM2 αiSV 40/80HV Sanyo RS2W01A0KL10XXXXC00 Sanyo RS2W03A0KL10XXXXC00 Yaskawa SGDS-05A12AVY520 Yaskawa SGDS-08A12AVY520
2 2 2 2
13
40
18.5
80
3x200240 AC
300 DC
300 DC
Yaskawa SGDV-5R5A01A Yaskawa SGDV-120A01A
6.5 20 6.5 20 6.5 20 6.5/19 20/80 19 80 19 80 2x6.5
300 DC
3x6.5
600 DC
3.1 9.1
20 20 10 40
3.1
10
9.2
40
3.1 9.1 9.1 9.1
10 40 40 40
600 DC
3x200230V AC
3x200230V AC
20
15
300 DC
Yaskawa SGDV-2R8A01A Yaskawa SGDV-3R8A01A
20 80
3x200240 AC
3x400480 AC
Overview
20
300 DC
EA + M
6.8
513-648
TF
6SN112x-1AB00-0CAx
T1
2x18
[A]
T2 / T3
36
2x9
[A] 2.3 3.9 2.3 3.9 3.9 7.3 6.5 19
MOT / KAB WMS / CNC
18
510-625
[V DC]
1 2 3
RFX/LFX
510-625
2
Iout_p
Workpiece clamping
1
6SN112x-1AB00-0BAx
1 1 2 2 2 2 1 1
Iout_n
General accessories
6SN112x-1AA00-0CAx
Servo model MDS-DH-V1-10 MDS-DH-V1-20 MDS-DH-V2-1010 MDS-DH-V2-2010 MDS-DH-V2-2020 MDS-DH-V2-4020 SVM1 αiSV 20 SVM1 αiSV 80
U
30 3.8
11
5.5
16.9
2.8
9.3
3.8
11
5.5
16.9
11.6
28
Technology / engineering
[V DC] 510-625
Peak current
[A] 18
1
Motor*
Rated current
[A] 9
6SN112x-1AA00-0BAx
1 2 3
Output
Input
Iout_p
Mitsubishi 400V
Peak current
Iout_n
General
Fanuc 200V
Rated current
U
Motor*
Brother
Mitsubishi 200V
Heidenhain
Siemens Sinamics S120 (Solutionline)
Siemens Powerline
Servo model
Output
Input
Number of axes
General
= Servo oversized. Operation guaranteed, however
Number of axes
=S ervo at power limit. You may have to reduce the drive data.
Hurco
= Ideal servo
31
Cables and connectors
HARTING K8
2
MIL
(pL-Standard)
1
all in tight connector housings
Electric
Air/oil
A cable set is an essential accessory to guarantee imperviousness.
Overview
Standard cabling HARTING K8
Wall mounting (angled)
T2 / T3
T1
TF
EA + M
– P roven over years – High availability – Connector is easy to disassemble when servicing is required – Interface coding makes it impossible to mix up the connectors – High degree of imperviousness (IP 65) – Secure connection thanks to crimping – Different connectors for motor and measuring system – Air and oil integrated into the connection system – Cables and hoses are relieved from strain – Outflow on rotary table in just one flexible tube
Ceiling suspension (straight)
Item no.
MOT / KAB WMS / CNC
Please put together order number using the code key below. KAB.F3-4.0w-K8w
RFX/LFX
Connector o = without connector (free cable ends) K8g = Harting HanK8/24, straight K8w = Harting HanK8/24, angled R1 = MIL round connector 28-11N/20-29W (4th axis) R1z = MIL round connector 22-14Z/20-29Z (5th axis) FNC = Fanuc CNC 35iB needed only if rotary table is equipped with angular position measuring system
Workpiece clamping
Motor Cable lengths F3 = Fanuc α Standard = 2 m, 4 m, 6 m F4 = Fanuc β Special = 1 m, 3 m, 5 m (additional charge) M1 = Movinor / Mavilor ERN M2 = Movinor / Mavilor EQN MI1 = Mitsubishi HF-KP MI2 = Mitsubishi HF(-H) SA = Sanyo Y1 = Yaskawa SGMAH / SGMPH Y2 = Yaskawa SGMJV / SGMEV Y3 = Yaskawa SGM / SGMP
Connector set
Item no. STE.BRa-2
For machine... Brother Deckel DMC xx3V, DMC xx4V, DMC xx35V (eco), DMC xx50V, Milltap 700 (only when 4th axis) WMS, Deckel DMC xx3V, DMC xx4V, DMC xx35V (eco), DMC xx50V, Milltap 700 (only when 4th axis)
KAB.2H-2, when WMS in add. to STE. DMaw
STE.DMb-2
Deckel DMU 50/70
When WMS in add. to STE.DMbw
STE.DMbw-2 STE.FAa-2 STE.FAb STE.FAbz STE.FNC STE.HUb STE.K8g STE.K8w STE.MIb
WMS, Deckel DMU 50/70 Fanuc Robodrill (Europe) Fanuc Robodrill (USA); 4th axis Fanuc Robodrill (USA); 5th axis Fanuc-control system 35iB Hurco VMX Harting, straight Harting, angled Mikron VCE MIL round connector 28-11N/20-29W MIL round connector 28-11Z/20-29Z
STE.DMa
General accessories
STE.DMaw
Flexible tubing with splitter
Required when a cable set with free cable ends and connector set STE.xxx is used.
Technology / engineering
Item no. KAB.1H-2 KAB.1Hw KAB.2H-2
Name 1 Splitters 1 Splitter with WMS 2 Splitters
STE.R1 STE.R1z
32
Required
KAB.1H-2 KAB.1H-2 KAB.2H-2 KAB.1H-2 KAB.2H-2 KAB.2H-2 KAB.2H-2 KAB.2H-2, when WMS in add. to KAB1Hw KAB.2H-2, when WMS in add. to KAB1Hw
Cables and connectors
Clipper (FANUC Robodrill Europe)
KAB.Y2a-5.0-HAa-2 KAB.Y2-5.0-HAa-2 KAB.Y2-5.0w-HAa-2 KAB.Y3-5.0-HAa-2
Haas Haas Haas Haas
Item no. Name Harting WDF.K8 MIL round connector 28-11N/20-29W WDF.R1 MIL round connector 28-11Z/20-29Z WDF.R1z M23, 17-pole WDF.WMS M23, 17-pole, Fanuc WDF.WMS-Fx-PCR M23, 17-pole, Mitsubishi WDF.WMS-MIx-10P Control cabinet, per axis for Fanuc WDF.Fx-S-2 WMS, control cabinet, per axis for Fanuc WDF.Fx-Sw-2 Control cabinet, per axis for Mavilor WDF.Mx-S-2 WMS, control cabinet, per axis for Mavilor WDF.Mx-Sw-2 Cabinet wall, per axis for Fanuc WDF.Fx-K-2 WMS, cabinet wall, per axis for Fanuc WDF.Fx-Kw-2 Cabinet wall, per axis for Mavilor WDF.Mx-K-2 WMS, cabinet wall, per axis for Mavilor WDF.Mx-Kw-2 Air/oil WDF.lo WMS = Angular position measuring system
Overview
Mating plugs / wall penetrations 4
4
Loose mating plugs
5
EA + M TF
5 5 5
T1
6 6 6
T2 / T3
6
Control cabinet wall penetration
–M ating plug, including mounting screws – Delivered loose – incl. drilling template for quick installation
6
5
MOT / KAB WMS / CNC
For machine... (ready to plug in) Kitamura Mycenter 2XiF Fanuc Robodrill MIL round connector Fanuc Robodrill Clipper Fanuc Robodrill Clipper Fanuc Robodrill Clipper Deckel Maho DMC xx3V, xx4V, xx35V and xx35V eco Doosan 4th axis Doosan 4th axis Doosan 5th axis Fanuc Robodrill Clipper Fanuc Robodrill Clipper Fanuc Robodrill MIL round connector Deckel Maho DMC xx50V Deckel Maho DMC xx50V Deckel Maho DMC xx3V, xx4V, xx35V (eco) (4th axis) and Milltap 700 (only when 4th axis) KAB.M1-1.9-DMa2-2 Deckel Maho DMC xx3V, xx4V, xx35V (eco) (5th axis) KAB.M1-1.9w-DMa-2 Deckel Maho DMC xx3V, xx4V, xx35V (eco) (4th axis) and Milltap 700 (only when 4th axis) KAB.M1-1.9w-DMa2-2 Deckel Maho DMC xx3V, xx4V, xx35V (eco) (5th axis) Deckel Maho DMF and DMU, 4th axis KAB.M1-1.7-DMb-2 KAB.M1-1.7-DMb2-2 Deckel Maho DMF and DMU, 5th axis KAB.M1-1.7w-DMb-2 Deckel Maho DMF and DMU, 4th axis KAB.M1-1.7w-DMb2-2 Deckel Maho DMF and DMU, 5th axis Deckel Maho Milltap 700 (only when 4th/5th axis) KAB.M1-3.0-DMc-2 KAB.M1-3.0w-DMc-2 Deckel Maho Milltap 700 (only when 4th/5th axis) Doosan KAB.M1-3.0-DOa-2 Mikron VCP 600/800 and VCP1000 Duro KAB.M1-2.0-MIa-2 Mikron VCE 600 Pro – VCE 1400 Pro KAB.M1-3.0-MIb-2 KAB.M1-5.0-MIb-2 Mikron VCE 1600 KAB.M1-1.1-MIc-2 Mikron HSM KAB.M1-1.5-MIc-2 Mikron HPM KAB.MI1-3.0-MZa-2 Mazak KAB.MI2-4.0-MZa-2 Mazak KAB.Y1-0.33-BRa-2 Brother TC-32BN QT Brother TC-32BN QT KAB.Y1-1.3-BRa-2 Brother TC-32BN FT, TC-22B (tilting axis) KAB.Y1-2.0-BRa-2 Brother TC-32BN FT, TC-22B (dividing axis) KAB.Y1-4.0-BRa-2 Brother TC-31B/Speedio R450X1 KAB.SA-0.5-BRa-2 Brother TC-31B/TC-R2B/Speedio R450X1 KAB.SA-1.3-BRa-2 Brother TC-S2D/Speedio SX1 KAB.SA-3.0-BRa-2 Brother TC-S2D/Speedio SX1 KAB.SA-4.0-BRa-2 Brother TC-S2D/Speedio SX1 KAB.SA-5.0-BRa-2 Hurco 4. Achse: Hurco VM1, VM2, VM3, VMX10, KAB.Y2a-2.5-HUb-2 VMX24, VMX30, VMX40; 4th/5th axis: VM1, KAB.Y2-2.5-HUb-2 KAB.Y2-2.5w-HUb-2 VM2, VM3, VMX10 Hurco 4th axis: Hurco VMX42; 4th/5th axis: KAB.Y2-3.5-HUb-2 VMX24, VMX30, VMX40, VMX42, VMX50, KAB.Y2-3.5w-HUb-2 VMX64 Hurco 4th axis: Hurco VMX50, VMX60, VMX64, KAB.Y2-5.0-HUb-2 VMX84; 4th/5th axis: VMX60, VMX84 KAB.Y2-5.0w-HUb-2
Cabinet wall penetration – Rear side closed – Fully wired connections, 10 m of cable and hoses, 5 m of flexible tubing – At the machine end: with servo side mating plug – incl. drilling template for quick installation
– Rear side open – All mating plugs, incl. mounting screws – Fully wired connections, 5 m of cable and hoses – At the machine end: with servo side mating plug – incl. drilling template
RFX/LFX
Item no. KAB.F3-1.0-K8w-2 KAB.F3-1.6-FAbz-2 KAB.F3-4.5-FAa-2 KAB.F3-4.5w-FAa-2 KAB.F3-3.0-FAa2-2 KAB.F3-1.9-DMa-2 KAB.F4-3.0-DOa-2 KAB.F3-3.0-DOa-2 KAB.F3-3.0-DOa2-2 KAB.F4-4.5-FAa-2 KAB.F4-3.0-FAa2-2 KAB.F4-2.5-FAb-2 KAB.M1-0.95-DMa-2 KAB.M1-0.95w-DMa-2 KAB.M1-1.9-DMa-2
Workpiece clamping
NEW
General accessories
Machine-specific cabling
Option: Additional cable for retrofitting WMS KAB.WMS-14.0-o
Technology / engineering
Air/oil
Mating plug
Electric
Wall bushing
3
Cable run in flexible tubing, 14 m long, without connector
33
Indexing accuracy / Attainable workpiece accuracies
Measuring and recording the angular accuracy, important application information
Fully automated measuring system for indexing accuracy measurement
Elasticity of tilting axes (reference values for pitch error)
EA + M
Overview
Measuring method used to determine the gear unit's accuracy to VDI/DGQ 3441 or ISO 230-2
T1
TF
–m easured at operating temperature of the unit after 5 warm-up cycles – 5 measuring cycles – 24 measuring points (15° steps) – Acceleration 500°/s2 – All measured values apply in the unloaded condition at an ambient temperature of approx. 22°C
T2 / T3
fix(X) -12
vario(X) -44
fix(X) 36
vario(X) -20
TF-510510/511510
-22
-90
44
-60
TF...T1-510520/511520
-8
-30
40
-6
TF...T1-520520 T2-507510
-15 -25
-65 –
76 -35
-16 –
T2-510520/511520
-15
–
45
–
T3-507510
-38
–
29
–
T3-510520/511520
-23
–
45
–
Recommendation: In order to achieve the best possible accuracies, we always recommend compensating for the gear backlash and the pitch error (5th axis) with the CNC control unit and/or by using a direct angular position measuring system (option, p. 35). A tilting range of 180° results in other compensation values; please contact the factory if necessary.
Attainable workpiece accuracies Reference values for T-rotary tables
NEW
RFX/LFX
In order to achieve the best possible accuracies (volumetric accuracy), a few points must be observed. For more infomation, please refer to p. 81.
Positioning
Simultaneous
Size
350 mm cube
150 mm cube
Weight
150 kg
Accuracy1
34 kg ± 10 µm / 100 mm
Accuracy2
± 5 µm/100 mm
Accuracy WMS1
not possible
± 3 µm / 100 mm
Accuracy WMS2
Workpiece clamping
Standard load sls cube*
0°...90° [arc sec] TF...T1-507510
Explantion: The pitch error corrects the positioning error resulting from elasticity and caused by the eccentric load of the dividing / indexing axis on the tilting axis.
Please note: Due to the influence of environmental factors during the measurement (temperature, vibration...), the recorded measurement error may exceed the catalog limit value by up to 10%.
MOT / KAB WMS / CNC
Unloaded
* see p. 75
± 2 µm/100 mm
not possible
ø [mm]
WMS: Angular position measuring system ±2.5" 1 2 only ONE workpiece zero point multiple workpiece zero points
Accuracy comparison µm/angular seconds 2"
General accessories
1000 800 700 600 500 400
"
10
5"
"
15
"
20
"
30
300 200
" 40 " 50 " 60 " 80 " 0 10 0" 15 0" 0 2
Technology / engineering
100 80 70 60 50 40 30 20
34
100
40 50 60 70 80
30
20
10
4 5 6 7 8
3
2
0.4 0.5 0.6 0.7 0.8 1.0
0.3
0.2
0.1
10
[µm]
Diagram for determining the relationship between angular seconds and µm on the basis of diameter
Angular position measuring system L
For the highest indexing accuracy Fully encapsulated, leak-proof, protected against impact, adjusted in a highly precise manner
D
d
Optional increased mechanical gear accuracy ½ standard tolerance (only possible for EA, TF and T1) GET.5xx-GEN
507 1
510 3
520
1
3
Item no.
4
2
0
n.e.
Tx-507510*
20 n.e.
1
3
TF-510510*
0
0
T?-510520*
0
0
Rotary table
SPH.501Tx-020-fix
4
2 1
3
4
2
EA + M
TF-507510*
530
4
T1-510520.O.. 0 n.e. T?-520520
0
T2 / T3
L 89 89 84 92 87 79 68
TF
WMS 7xx/8xx
D 130 130 220 130 220 130 220
fix / fixX
Preparation
d 15 15 30 15 46 15 50
T1
WMS 2xx
The center height of T-type rotary tables is increased in accordance with the angular position measuring system (additional charge)
Add-on parts, assembly and measurement Item no. WMS.507-Vor2 WMS.510-Vor2 WMS.510-Vor7 WMS.520-Vor2 WMS.520-Vor7 WMS.530-Vor2 WMS.530-Vor7
Overview
Center height increase on T-type rotary tables
Alternative to angular position measuring system
0
Name
WMS.2580 WMS.275 WMS.8390F WMS.8390M WMS.8380 WMS.8590F WMS.8590M WMS.8580
RCN 2580, Endat/1Vss (replaces RCN 228) RON 275, 5VTTL RCN 8390F, Fanuc (replaces RCN 727F) RCN 8390M, Mitsubishi (replaces RCN 727M) RCN 8380, Endat/1Vss (replaces RCN 729) RCN 8590F, Fanuc (replaces RCN 827F) RCN 8590M, Mitsubishi (replaces RCN 827M) RCN 8580, Endat/1Vss (replaces RCN 829)
± 2.5 ±5 ±2 ±2 ±2 ±1 ±1 ±1
WMS.RU97A RU97A, Siemens driveCliq (only for Solution Line)
± 2.5
3
WMS.RU77F
± 2.5
4
± 2.5
4
WMS.RU77M RU77, Mitsubishi
1
Haas/Hurco ø 60 mm ø 60 mm ø 60 mm ø 60 mm ø 60 mm ø 60 mm
1
n.e. 40
SPH.522Tx-020-vario T?-520520
20 20
*Model fix/vario: WMS 7xx/8xx not possible x = Rotary table model T1, T2, T3 ? = Rotary table model TF, T1, T2, T3 n.e. = not available
2 2
1
2 2 2 2
Heidenhain RxN 2xxx Passage: ø 20
2
Heidenhain RxN 8xxx Passage: ø 60
Option: Additional cable for retrofitting WMS KAB.WMS-14.0-o
General accessories
RU77, Fanuc
Remarks
20 n.e.
SPH.512Tx-040-vario T?-510520*
MOT / KAB WMS / CNC
Item no.
40 40
SPH.512Tx-020-vario T?-510520*
Workpiece clamping
System accuracy [arc sec]
40 n.e.
SPH.511TF-040-vario TF-510510*
3
Magnescale RU 97
Technology / engineering
NEW
Magnescale
Heidenhain
The angular position measuring system option always includes axial and radial run-out of the spindle of 0.003 mm
SPH.501Tx-040-vario T?-507510*
RFX/LFX
Angular position measuring system (encoders)
vario / varioX
T1-520520.O.. 0 n.e.
4
Cable run in flexible tubing, 14 m long, without connector Magnescale RU 77
35
CNC control system FANUC 35iB
CNC control system FANUC 35iB: Manual control pendant
EA + M
Overview
Multi-functional manual operating device which can be used for both this CNC control system as well as for machines equipped with FANUC CNC.
T2 / T3
T1
TF
Selector
MOT / KAB WMS / CNC
EMERGENCY OFF
Workpiece clamping
RFX/LFX
Color display
Enabling switch on bottom Hand strap
Technology / engineering
General accessories
Please view the appropriate instructions on our website for functions and operation www.lehmann-rotary-tables.com
36
CNC control system FANUC 35iB
CNC control system for 1 or 2 axes Original FANUC components – worldwide on-site service guaranteed!
Control cabinet dimensions (without connectors): 230 V model: H = 500, B = 500, T = 300 mm
TF
EA + M
All connections and operating elements on the side wall on the left. Control cabinet doors for easy access to components. Control cabinet suitable for one- or two-axis models.
Overview
Control cabinet
Pressurized oil lubrication system supply
T1
Compressed air connection with water separator
T2 / T3
Connector X17 (see diagram below)
Connection for FANUC A02B‑0211-C050#R manual control pendant
MOT / KAB WMS / CNC
Service doors Oil hose connection Main switch
RFX/LFX
Rotary table 5th axis (only for 2-axis control)
Rotary table 4th axis
Power supply
Workpiece clamping
For rotary table cabling, see p. 32; if not stated otherwise, all cables are 4 m, cable for manual control device is 5 m
Connections necesary for operation are shown in bold.
1 2
N.C. (occupied the jumper connector) N.C.from (besetzt.v.Brück.-stecker)
3
/ext EMERGENCY STOP /ext NOT-STOP
4
/Stop
5
N.C.
6
OK button inaktiv inactive Zustimmtaster
Start
7 8
Operating modeMaBetriebsmodus nual/Auto Hand /Auto AS loose AS gelöst
10
AS tense AS gespannt
11
AS tensioning AS Spannen
12
N.C. (occupied the jumper connector) N.C. from (besetzt.v.Brück.-stecker)
9
13
General accessories
+24V +24V
14
N.C.
15
M-function 2 M-Funktion
16
Confirm M-function 1 Quittierung M-Funktion
1
17
Confirm M-function 2 Quittierung M-Funktion
2
18
End program Programmende
19
M-function 1 M-Funktion
20
In_Position
2
Technology / engineering
The jumper connectors supplied with the product enable the control system to be operated without these axes connected.
X17 (SubD25)
Connector X17 for connecting the 4th and 5th axis
1
21
N.C.
22
System ready System bereit
23
/PanicStop Stop /Panic HBTHBT
24
0V
25
0V
Ste_x17M_d.vsd
37
CNC control system FANUC 35iB
Wide range of functions
EA-530 with Fanuc 35iB: Drive data reduced by approx. 30%
Overview
Order items
T2 / T3
T1
TF
EA + M
Item no. CNC.1AX-FA CNC.2AX-FA CNC.MFK CNC.HaKab-10m CNC.WMS-1 CNC.WMS-2 CNC.BAT CNC.Trafo CNC.TRE
Name CNC control system Fanuc 35iB, 1-axis CNC control system Fanuc 35iB, 2-axis M-function cable Handy cable Option for angular position measuring system Option for angular position measuring system Backup battery option Transformer Option: Indexing calculator
Dimensions / remarks see pp. 36/37 see pp. 36/37 only in conjunction with CNC.1AX-FA or CNC.2AX-FA 10 m only in conjunction with CNC.1AX-FA only in conjunction with CNC.2AX-FA only in conjunction with CNC.1AX-FA or CNC.2AX-FA for Fanuc-CNC (400 V to 200 V)
Technical data
Technology / engineering
General accessories
Workpiece clamping
RFX/LFX
MOT / KAB WMS / CNC
Features 1. Programmable angle 2. Sub-programs 3. Total storage capacity 4. Number of programs, incl. macros 5. Program storage buffering 6. Programming options 7. Reference point approach 8. Reference point shift 9. Manual feed 10. Feed programming 11. Repeat function 12. Software range limit switch 13. Hardware range limit switch 14. Spindle clamping 15. Monitoring of spindle clamping 16. «Rotary table in position» output 17. External «Manual/Automatic» input 18. «Ready for operation / fault detection» output 19. External «Enable turning» input 20. Free M-function outputs 21. «External cycle start» input 22. «Exteral cycle stop» input 23. «External EMERGENCY STOP» input 24. OK button 25. Fault message system on manual control pendant 26. Motor output 27. Motor measuring system input 28. Position measuring system input 29. Power supply 30. Interface 31. Minimum required signals from the machine 32. 33. 34. 35. 36.
38
External single block position specification Program skips Continuous turning Sub-programs External «EMERGENCY STOP» output
Specifikation 0.001 ... 9999.999° yes 4000 characters (bytes) 63 via battery Absolute, incremental yes, by means of reference cam and measuring system Yes creep, rapid traverse, gradual Yes programmable loop yes yes Automatic Yes Yes Yes Yes yes 5x Yes Yes Yes single stage Clear text AC servomotor FANUC serial FANUC serial 200…240 VAC 50/60 Hz USB slot, PC card acknowledgeable M-function EMERGENCY STOP connection via RS232 option by using GoTo command yes yes Yes, from manual control pendant
Remarks freely programmable can be nested in 4 ways Optional 128 kBytes Optional 400 can be combined in any way you wish optional absolute via parameters
adjustable via parameters can be switched on / off
e.g. to activate an automatic tailstock
1-channel
1 or 2 axes Optional with SDU box 1-phase Ethernet (option) if connection to machine CNC required not provided must be done with block numbers (Nxxxx) e.g. for grinding work can be nested in 4 ways 1-channel
CNC control system FANUC 35iB
Easy to program
45°
G01 = Feed F = °/min
Subprogram call
45° 35.12° 61,876°
93°
Auto reference
01001
M98P1002 -
Program for drilling #1
M98P1001
M99
Sub-programm #2 01002
-
Program for drilling #2
-
G91 G00 A45; M00 (cycle stop); A35.12; M00 (cycle stop); A61.876; M00 (cycle stop); A93; M00 (cycle stop); A67.34; M00 (cycle stop); A57.3; G28 A00
Sub-programm #1
-
M99
M98 Pxxxx Delay time G04 X1000
Delay time 1 second
Cycle stop M00
After each motion, an M00 must be programmed so that the program cycle can be stopped.
Program end
M30 = Jump to program start.
20.47°
T2 / T3
57.3° 67.34°
M98P1001
-
Workpiece G53 = Delete zero point zero point offset offset G54 = Set zero point offset Unequal divisions
Main programm
EA + M
0°
90,987° 181,567°
G91 G00 A45; M00 (cycle stop); A181.567; M00 (cycle stop); A90.987; M00 (cycle stop); G90 A0;
TF
Incremental / absolute divisions
T1
G91 G01 A45 F100
G91 = Incremental G00 = Rapid traverse A45 = 45° with A-axis
Continuous M04 S0.5; turning G04 X30000; M05 200°/min 30 sec
Move to reference position
M-function
M110 M111 M112 M113 M114
30 seconds continuous turning in counterclockwise direction at 0.5 [1/min] (only 4th axis) Acknowledgeable M-functions, parameterizable
M30
MOT / KAB WMS / CNC
Circle milling
G91 G00 A45
RFX/LFX
Angular positioning
Overview
Program functions
Programming Programming example 2 – axis:
Example of M-functions
%; O0001 (Testprogram 1);
%; O0001 (Testprogram 2);
N10 G90 G00 A0 (P1); N20 M00 (cycle stop); N30 G90 G00 A90 (P2); N40 M00 (cycle stop); N50 G90 G00 A150 (P3); N60 M00 (cycle stop); N70 G91 G01 A30 F40 (P4); N80 M00 (cycle stop); N90 G90 G00 A300 (P5); N100 M30 (PG end)
N10 G90 G00 A90 B0 (P1); N20 M00 (cycle stop); N30 G90 G00 A270 B90 (P2); N40 M00 (cycle stop); N50 G91 G00 A-20 B0 (P3); N60 M00 (cycle stop); N70 G91 G00 A10B0 (P4); N80 M00 (cycle stop); N90 G90 G00 A0 B0 (P5); N100 M00 (cycle stop); N110 G91 G01 A45 B0 (P5); N120 M30 (PG end);
CNC machine program N… N1030 G90 G00 X4 Y14 Z40; N1040 M??
270°
P5
P1
300° P5 0
R1
30° 150°
10° P2
20°
180°
P3
270°
N50 G90 G00 A00; N60 M30 (PG end)
N1090 G90 G00 X16 Y2 Z33; N1100 M30
P6
A 0°
P2 90°
P4
B 0°
N1070 G90 G00 X16 Y2 Z33; N1080 M??
N30 G90 G00 A45; N40 M00 (cycle stop);
Technology / engineering
0°
N1050 G90 G00 X8 Y4 Z30; N1060 M??
Fanuc CNC 35iB program %; O1001(FanucNC PG); N10 G90 G00 A90; N20 M00 (cycle stop);
General accessories
Programming example 1 – axis:
Workpiece clamping
Programming uses the internationally known ISO code.
P1
P4
90°
P3 180°
M?? = M-function according to CNC machine
39
rotoFIX clamping yoke system B1
L1
3
D1
lowered
D
2
L
4
1
lowered
B
centered
In order to meet more Status: demanding accuracy requirements, we recommend using a direct angular position measuring system (pp.34–35) RotoFIX Ae.-In.: Dokument Nr.: 23.06.2010 ph Msst:
1:8
Form.:
A3
Explosionszeichnung
021-0071
PETER LEHMANN AG, CH-3552 BÄRAU
0
Overview
EA-507 Status:
Sph [mm] Msst: Aluminum 1:8 Item no. 1 Bore sets PETER LEHMANN AG, CH-3552 BÄRAU Form.: A3 Vorb. DDF Item no. fix Item no. 2 Counter bearing adjustable Item no. Length L1 [mm] 3 Clamping yokes Width B1 [mm] Thickness D1 [mm] Aluminum Item no. Steel Item no. Length L [mm] 4 Base plates Width B [mm] Thickness D [mm] Aluminum Item no. Steel Item no. Weight (Al) [kg] Weights / moments of Weight (steel) [kg] inertia Mom. inert. (Al) [kgm2] Mom. inert. (steel) [kgm2]
MOT / KAB WMS / CNC
T2 / T3
T1
TF
EA + M
23.06.2010 ph
RotoFIX 190
RFX.507-ASa
Explosionszeichnung
DDF.507-RFX GLA.507-110 Option: GLA.HYD-vario 350 165 20 RFX.507-SB350a RFX.507-SB350s 622 168 40 RFX.507-GP350a RFX.507-GP350s 10 29 0.02 0.04
450 165 20 RFX.507-SB450a RFX.507-SB450s 722 168 40 RFX.507-GP450a RFX.507-GP450s 12 34 0.02 0.05
EA-510 Ae.-In.: 190 RFX.510-ASa 0 DDF.510-RFX
EA-520 220 RFX.520-ASa Rot. table: DDF.520-RFX; Counter bearing: DDG.520-RFX
GLA.510-150 Option: GLA.HYD-vario
GLA.520-180 Option: GLA.HYD-vario
Dokument Nr.:
021-0071
500* 215 35 RFX.510-SB500a RFX.510-SB500s 785 168 40 RFX.510-GP500a RFX.510-GP500s 23 66 0.06 0.17
600* 215 35 RFX.510-SB600a RFX.510-SB600s 885 168 40 RFX.510-GP600a RFX.510-GP600s 28 80 0.07 0.21
600* 270 40 RFX.520-SB600a RFX.520-SB600s 916 268 40 RFX.520-GP600a RFX.520-GP600s 40 117 0.16 0.46
700* 270 40 RFX.520-SB700a RFX.520-SB700s 1016 268 40 RFX.520-GP700a RFX.520-GP700s 45 130 0.17 0.50
800* 270 40 RFX.520-SB800a RFX.520-SB800s 1116 268 40 RFX.520-GP800a RFX.520-GP800s 52 152 0.21 0.60
fix = Clamping is permanently attached to rotary table; adjustable = Clamping with flexible conduit, assembled by customer Moments of inertia only for centered placement; eccentric on request * When the clamping yoke is mounted eccentrically, the zentriX alignment system cannot be used (risk of collision)
Important information RFX/LFX
When retrofitting, it may be necessary to reduce the rotational speed, acceleration and gear backlash. The rotary table, rotoFIX and the counter bearing must be installed coaxially to one another <0.05 mm.
Workpiece clamping
Standard load from steel Weight [kg]
Moment of inertia J with sls*, clamping yoke (Al) lowered [kgm2]
Moment of inertia J with sls*, clmaping yoike (Al) centered [kgm2]
EA-507 2x 130x130x65
17
0.07
0.08
EA-510 2x 173x173x83
42
0.28
0.35
EA-520 2x 228x228x114 90
0.92
1.26
General accessories
Type
Standard load a x b x h[mm]
a
b
*sls = Standard load, cube pp. 74/75
h
Technology / engineering
Can be moved with standard drive data for EA rotary tables (see p. 9); larger loads required a reduction in rotational speed, acceleration and jolts.
L1
0.007/100 Material
Suitable alignment elements Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
40
Name zentriX alignment pin, 1 pair
A
-
RFX.5x
Rohteil Groove width 12g6 14g6 16g6 18g6
Gez.
08.04.2011 bb
Form.: A4
Msst:
1:7
Sph
PETER LEHMANN AG, CH-3552 BÄRAU
mit Last
für Katalog
Das Urheberrecht an dieser Zeichnung, die dem Empfänger persönlich anvertraut wird, verbleibt bei uns. Sie darf ohne un
A
L
longFLEX support system
Support for longer workpieces
Option with counter bearing (p. 69)
longFLEX Standard
Overview
System description
EA + M
The longFLEX system consists of an EA rotary table, an aluminium base plate with center T-groove as well as a counter bearing or tailstock with all the necessary mounting elements to assemble it to the machine table (= longFLEX base plate kit). Rotary table, counter bearing and tailstock need to be ordered separately. For more information on EA rotary tables see p. 8; for tailstocks, see p. 68. Steel version on request.
longFLEX base plate kit E
F
H
I
J
K
L
Item no.
Name
400
800
LFX.GLA-Bef LFX.RST-Bef
for counter bearing for tailstock
LFX.5xx-600a
50
LFX.5xx-800a
160
LFX.5xx-1000a
215
41
154
84
A
X
LFX.5xx-400a
177
236
75
311
200
C B
LFX.5xx-600a
50
LFX.5xx-800a
200
265
41
168
191
84
LFX.5xx-1000a
248
85
333
200
A
1'000 1‘200
1‘000
1‘400
400
800
600
1'000
800
1‘200
1‘000
1‘400
0 0
F E
Y
Z
D
*Reference value only; may differ by several millimeters.
600 800
T2 / T3
LFX.5xx-400a EA-507
Z
[mm]
Item no.
EA-510
X*
I
A
+0.018 0
X
C
L
14 H7
T1
D
TF
Fastening material
C
MOT / KAB WMS / CNC
B
K
H
B
0
RFX/LFX
A
A
H J 0
F E
Y
D
0 Z
For slot spacing of 50/100mm = Alignment position for zentriX (Option see above)
For slot spacing of 63mm *
L
+0.018 0
General accessories
Option 520 (Item no. LOZ.GPL-125)
When installed properly as described 0 in the operating manual, the hold- H down force per clamping claw (shortJ or long) is 20 kN.
Item no. Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18 LOZ.GPL-125 SPEZ.GPL-k*
Name
zentriX alignment pin, 1 pair
Slot width 12g6 14g6 16g6 18g6
Technology / engineering
168 mm
Standard 520
268 mm
For slot spacing of 63/125mm
268 mm
For slot spacing of 50/100mm
H
K
Option 507, 510 (Item no. LOZ.GPL-125)
168 mm
Standard 507, 510
14 H7
Clamping on the machine table of T-type rotary tables
Workpiece clamping
I
Long clamping claws For slot spacing of 125mm; max. 6 holes for base plate adaptation
* When placing an order, please provide a manufacturing drawing for the additional hole.
41
SCHUNK multiple clamping systems for RFX.510
NEW
Overview
KSC2 40 1 sides, 1 rows
EA + M TF T1
510
T2 / T3 MOT / KAB WMS / CNC
KSC2 40 2 sides, 1 rows
L [mm]
Clamping system Description
Number of clamping elements
SCH.510-5-KSC40-11
500
KSC2 40
1 sides, 1 row
6
40105274
SCH.510-5-KSC40-12
500
KSC2 40
1 sides, 2 row
12
40105276
SCH.510-5-KSC40-21
500
KSC2 40
2 sides, 1 row
12
40105275
SCH.510-5-KSC40-22
500
KSC2 40
2 sides, 2 row
24
40105277
SCH.510-5-KSC65-1
500
KSC2 65
1 sides, 1 row
3
40105278
SCH.510-5-KSC65-2
KSC2 65
2 sides, 1 row
6
SCH.510-5-KSC125-1
Always needed: 500 SCH.510-LRP500 500
KSC 125
1 sides, 1 row
3
Always needed: 40105279 40105326 40105280
SCH.510-5-KSC125-2
500
KSC 125
2 sides, 1 row
6
40105281
SCH.510-5-KSM400-11
500
KSM2 400
1 sides, 1 row
max. 5
40105282
SCH.510-5-KSM400-12
500
KSM2 400
1 sides, 2 row
max. 10
40105284
SCH.510-5-KSM400-21
500
KSM2 400
2 sides, 1 row
max. 10
40105283
SCH.510-5-KSM400-22
500
KSM2 400
2 sides, 2 row
max. 20
40105285
SCH.510-6-KSC40-11
600
KSC2 40
1 sides, 1 row
7
40105286
SCH.510-6-KSC40-12
600
KSC2 40
1 sides, 2 row
14
40105288
SCH.510-6-KSC40-21
600
KSC2 40
2 sides, 1 row
14
40105287
SCH.510-6-KSC40-22
600
KSC2 40
2 sides, 2 row
28
40105289
SCH.510-6-KSC65-1
600
KSC2 65
1 sides, 1 row
4
40105290
SCH.510-6-KSC65-2
KSC2 65
2 sides, 1 row
8
SCH.510-6-KSC125-1
Always needed: 600 SCH.510-LRP600 600
KSC 125
1 sides, 1 row
3
Always needed: 40105291 40105355 40105292
SCH.510-6-KSC125-2
600
KSC 125
2 sides, 1 row
6
40105293
SCH.510-6-KSM500-11
600
KSM2 500
1 sides, 1 row
max. 6
40105294
SCH.510-6-KSM500-12
600
KSM2 500
1 sides, 2 row
max. 12
40105296
SCH.510-6-KSM500-21
600
KSM2 500
2 sides, 1 row
max. 12
40105295
SCH.510-6-KSM500-22
600
KSM2 500
2 sides, 2 row
max. 24
40105297
pL LEHMANN Item no.
RFX/LFX
KSC2 40 1 sides, 2 rows
pL LEHMANN Item no. Hole grid plate
Ordering information
Technology / engineering
Hole grid plate SCHUNK 40105326, 40105355, 40105356, 40105357
42
SCHUNK Item no. Clamping elements
Additional information available at: www.schunk.com
General accessories
Workpiece clamping
Always order together with pL + counter bearing GLA.510-150 (p. 40) + bore set RFX.510-ASa (p. 40) + base plate RFX.510-GPxxxx (p. 40) or hydraulic kit GLA.Hyd-xxx (p. 69)
SCHUNK Item no. Hole grid plate
Instead of the standard clamping yoke shown on p. 40, the SCHUNK hole grid plate is used here.
SCHUNK multiple clamping systems for RFX.520
NEW
L [mm]
Clamping system Description
SCH.520-6-KSC40-11
600
KSC2 40
1 sides, 1 row
7
40105298
SCH.520-6-KSC40-12
600
KSC2 40
1 sides, 2 row
14
40105300
SCH.520-6-KSC40-21
600
KSC2 40
2 sides, 1 row
14
40105299
SCH.520-6-KSC40-22
600
KSC2 40
2 sides, 2 row
28
40105301
SCH.520-6-KSC65-1
600
KSC2 65
1 sides, 1 row
4
40105302
SCH.520-6-KSC65-2
KSC2 65
2 sides, 1 row
8
SCH.520-6-KSC125-1
Always needed: 600 SCH.520-LRP600 600
KSC 125
1 sides, 1 row
3
Always needed: 40105303 40105356 40105304
SCH.520-6-KSC125-2
600
KSC 125
2 sides, 1 row
6
40105305
SCH.520-6-KSM500-11
600
KSM2 500
1 sides, 1 row
max. 6
40105306
SCH.520-6-KSM500-12
600
KSM2 500
1 sides, 2 row
max. 12
40105308
SCH.520-6-KSM500-21
600
KSM2 500
2 sides, 1 row
max. 12
40105307
SCH.520-6-KSM500-22
600
KSM2 500
2 sides, 2 row
max. 24
40105309
SCH.520-8-KSC40-11
800
KSC2 40
1 sides, 1 row
10
40105310
SCH.520-8-KSC40-12
800
KSC2 40
1 sides, 2 row
20
40105312
SCH.520-8-KSC40-21
800
KSC2 40
2 sides, 1 row
20
40105311
SCH.520-8-KSC40-22
800
KSC2 40
2 sides, 2 row
40
40105313
SCH.520-8-KSC65-1
800
KSC2 65
1 sides, 1 row
5
SCH.520-8-KSC65-2
KSC2 65
2 sides, 1 row
10
SCH.520-8-KSC125-1
Always needed: 800 SCH.520-LRP800 800
KSC 125
1 sides, 1 row
5
SCH.520-8-KSC125-2
800
KSC 125
2 sides, 1 row
10
40105317
SCH.520-8-KSM500-11
800
KSM2 500
1 sides, 1 row
max. 6
40105318
SCH.520-8-KSM500-12
800
KSM2 500
1 sides, 2 row
max. 12
40105320
SCH.520-8-KSM500-21
800
KSM2 500
2 sides, 1 row
max. 12
40105319
SCH.520-8-KSM500-22
800
KSM2 500
2 sides, 2 row
max. 24
40105321
Ordering information
Always order together with pL + counter bearing GLA.520-180 (p. 40) + bore set RFX.520-ASa (p. 40) + base plate RFX.520-GPxxxx (p. 40) or hydraulic kit GLA.Hyd-xxx (p. 69)
T2 / T3
T1
TF
EA + M
SCHUNK Item no. Clamping elements
MOT / KAB WMS / CNC
SCHUNK Item no. Hole grid plate
40105314
RFX/LFX
Always needed: 40105315 40105357 40105316
Additional information available at: www.schunk.com
Workpiece clamping
pL LEHMANN Item no. Hole grid plate
Overview
KSC2 65 2 sides, 1 rows
Number of clamping elements
pL LEHMANN Item no.
520
KSC2 65 1 sides, 1 rows
KSCM2 400 1 sides, 1 rows
KSCM2 400 1 sides, 2 rows
KSC 125 2 sides, 1 rows
KSM2 400 2 sides, 1 rows
KSM2 400 2 sides, 2 rows
Technology / engineering
KSC 125 1 sides, 1 rows
General accessories
KSC2 40 2 sides, 2 rows
43
Small parts / faceplates (axial discs)
L
0.01
Everything included Clamped quickly and easily
D
A
B
0.01/Ø100
A Name
for
Item no.
Name
for
LOZ.507-EA LOZ.507-LFX LOZ.5x0-EAo LOZ.510-EA LOZ.510-LFX
Loose Loose Loose Loose Loose
EA-507 longFlex EA-510/520.Ox EA-510 longFlex Deckel DMC xx3V, xx4V, xx35V, xx50V, Milltap Deckel DMU Mikron VCP Mikron VCE Mikron HSM/HPM EA-510/520.Ox EA-520 Deckel DMC xx3V, xx4V, xx35V, xx50V, Milltap Deckel DMF Mikron VCP
LOZ.530-EA
Loose accessory
EA-530
LOZ.DMG-xxxV
Loose accessory
LOZ.DMG-DMU LOZ.MIK-VCP LOZ.MIK-VCE LOZ.MIK-HxM LOZ.5x0-EAo LOZ.520-EA
Loose Loose Loose Loose Loose Loose
LOZ.DMG-xxxV
Loose accessory
LOZ.DMG-DMF LOZ.MIK-VCP
Loose accessory Loose accessory
accessory accessory accessory accessory accessory accessory
LOZ.MIK-VCE
Loose accessory
Mikron VCE
LOZ.MIK-HxM
Loose accessory
Mikron HSM/HPM
LOZ.520-Caml1
Special bolt G5
M12x1
LOZ.520-Caml1.5
Special bolt G5
M12x1.5
LOZ.520-CamlUNF
Special bolt G5
UNF 1/2"-20
Status: LOZ.DMG-DMF-530
Loose accessory
LOZ.MIK-VCE-530 Msst:
Loose accessory
23.06.2010 ph Form.:
LOZ.530-Caml1.5
all sizes
accessory accessory accessory accessory accessory
530
Item no.
M2-5xx
LOZ.5xx5xx-TF
Loose accessory
TF-5xx5xx
LOZ.5xx5xx-T1+2
Loose accessory
T1/T2-5xx5xx
LOZ.5xx5xx-T3+4
Loose accessory
T3/T4-5xx5xx
LOZ.5xx-RFX
Loose accessory
rotoFIX
LOZ.5xx-GLA
Loose accessory
for counter bearing
LOZ.lo
Loose accessory
Air/oil
LOZ.RST-14
Loose accessory
for tailstock LIGHT
LOZ.RST-18
Loose accessory
for tailstock LIGHT
Name
Thickness [mm]
Passage [mm]
L from spindle [mm]
Weight [kg]
Moment of inertia J [kgm2]
Faceplate, 4 T-slots 12 mm
160
30
30
27
6
0.02
TPL.510-160 TPL.510-200 TPL.510-240 TPL.520-250 TPL.520-300 TPL.520-350 TPL.530-300 TPL.530-400 TPL.530-500**
Faceplate, Faceplate, Faceplate, Faceplate, Faceplate, Faceplate, Faceplate, Faceplate, Faceplate,
160 200 240 250 300 350 300 400 500
40 40 45 45 50 50 51 51 56
30 30 30 45 45 45 45 45 45
37 37 42 45 50 50 51 51 56
6 10 16 17 27 37 27 49 84
0.02 0.05 0.12 0.14 0.31 0.58 0.31 0.99 2.65
TPL.5xx-GEN
Increased accuracy = ½ tolerance values
TPL.mon
Faceplate assembled and measured
mm mm mm mm mm mm mm mm mm
* Not possible in combination with spindle seal with labyrinth SPI.507-Lab ** Increased center height required (see p. 8)
44
M20x1.5 M3/M4-5xx
TPL.507-160
12 12 12 14 14 14 18 18 18
Special bolt G8
Loose accessory
Item no.
T-slots T-slots T-slots T-slots T-slots T-slots T-slots T-slots T-slots
PETER LEHMANN AG, CH-3552 BÄRAU
Loose accessory
B
4 4 4 8 8 8 8 8 8
A3
Deckel DMF Tischplatte
Parametermasse Mikron VCE
LOZ.5xx-M2
Diameter D [mm]
all sizes
530
Technology / engineering
520
510
General accessories
507*
Workpiece clamping
Faceplates (axial discs)
1:2
LOZ.5xx-M3+M4
RFX/LFX
MOT / KAB WMS / CNC
520
T2 / T3
T1
TF
510
EA + M
507
Overview
Small parts
Dokument Nr.:
021-0064
Ae.-In.:
0
3-jaw chucks L
D
Quickly converted for small series and express work
Scroll chucks (manual)
4
0.005
35
74
7
0.01
BFU.507-160ps
Scroll chuck
160
42
82.5
13
0.04
BFU.510-125ps
Scroll chuck
125
35
73.5
7
0.01
BFU.510-160ps
Scroll chuck
160
42
82
13
0.04
BFU.510-200ps
Scroll chuck
200
44
92
22
0.07
BFU.520-160ps
Scroll chuck
160
42
85
13
0.04
BFU.520-200ps
Scroll chuck
200
55
95
23
0.12
BFU.520-250ps
Scroll chuck
250
76
106
32
0.31
BFU.530-250ps
Scroll chuck
250
76
89
32
0.25
BFU.530-315ps
Scroll chuck
315
80
96.2
56
0.69
BFU.530-400ps
Scroll chuck
400
136
108
97
1.88
For more information, please visit: www.lehmann-systemtechnik.ch
Wedge bar chucks SCHUNK ROTA-S plus (manual) 42
82.8
11
Workpiece clamping
160
0.04
BFU.510-160ks
Wedge bar chuck
160
42
82.3
11
0.04
BFU.510-200ks
Wedge bar chuck
200
44
100.3
21
0.11
BFU.520-160ks
Wedge bar chuck
160
42
83.3
11
0.04
BFU.520-200ks
Wedge bar chuck
200
52
104.3
21
0.11
BFU.520-250ks
Wedge bar chuck
250
62
115
38
0.30
BFU.530-250ks
Wedge bar chuck
250
62
121
31
0.30
BFU.530-315ks
Wedge bar chuck
315
92
143
58
0.89
BFU.530-400ks
Wedge bar chuck
400
102
153
108
2.58
General accessories
Wedge bar chuck
For more information, please visit: www.schunk.com
Technology / engineering
530
520
510
507*
incl. suitable adapter flange, 1 set of reversible stepped jaws, hardened and ground, as well as clamping wrench BFU.507-160ks
0
EA + M
62.5
125
Ae.-In.:
TF
Moment of inertia J [kgm2]
20
Scroll chuck
A3
Dokument Nr.:
021-0068
T1
Weight [kg]
100
BFU.507-125ps
Parametermasse PETER LEHMANN AG, CH-3552 BÄRAU
T2 / T3
L from spindle [mm]
Scroll chuck
Form.:
3-Backenfutter
1:2
MOT / KAB WMS / CNC
Name
BFU.507-100ps
Diameter D [mm]
Item no.
Passage [mm]
Msst:
RFX/LFX
530
520
510
507*
incl. suitable adapter flange, 1 set of one-piece stepped clamping jaws, hardened and ground, for Status: external and internal clamping as well as clamping wrench 23.06.2010 ph
Overview
Exact alignment possible thanks to adjjustment play (ca. 0.1mm), without BFU.520‑250ps and BFU.530‑xxxps (short taper)
Increased accuracy (for all chucks above) BFU.5xx-GEN
Increased accuracy = ½ tolerance values
* Not possible in combination with spindle seal with labyrinth SPI.507-Lab
45
RFX/LFX
520
MOT / KAB WMS / CNC
510
T2 / T3
Centering clamping system size [mm]
L from spindle (without jaws)
Clamping range [mm]
Hydraulic
LANG Catalog reference
LANG Item no., incl. HSK adapter
77x77x65
47065
LEH.47065-63
77x117x65
47105
LEH.47105-63
77x102x65
47085
LEH.47085-63
65
77x130x65
47120
LEH.47120-63
1) 4) 0 – 160
65
77x170x65
47160
LEH.47160-63
Makro-Grip 125, incl. flange
1) 4) 0 – 155
89
125x160x89
47155
LEH.47155-63
LAN.MG46-S65
Makro-Grip 46, incl. flange
2) 5) 0 – 65
65
77x77x65
47065
LEH.47065-63
LAN.MG46-S105
Makro-Grip 46, incl. flange
2) 5) 0 – 105
65
77x117x65
47105
LEH.47105-63
LAN.MG77-S85
Makro-Grip 77, incl. flange
2) 5) 0 – 85
65
77x102x65
47085
LEH.47085-63
LAN.MG77-S120
Makro-Grip 77, incl. flange
2) 5) 0 – 120
65
77x130x65
47120
LEH.47120-63
LAN.MG77-S160
Makro-Grip 77, incl. flange
2) 5) 0 – 160
65
77x170x65
47160
LEH.47160-63
LAN.MG125-S155
Makro-Grip 125, incl. flange
2) 5) 0 – 155
89
125x160x89
47155
LEH.47155-63
LAN.MG46-S65
Makro-Grip 46, incl. flange
3) 6) 0 – 65
65
77x77x65
47065
LEH.47065-63
LAN.MG46-S105
Makro-Grip 46, incl. flange
3) 6) 0 – 105
65
77x117x65
47105
LEH.47105-63
LAN.MG77-S85
Makro-Grip 77, incl. flange
3) 6) 0 – 85
65
77x102x65
47085
LEH.47085-63
LAN.MG77-S120
Makro-Grip 77, incl. flange
3) 6) 0 – 120
65
77x130x65
47120
LEH.47120-63
LAN.MG77-S160
Makro-Grip 77, incl. flange
3) 6) 0 – 160
65
77x170x65
47160
LEH.47160-63
LAN.MG125-S155
Makro-Grip 125, incl. flange
3) 6) 0 – 155
89
125x160x89
47155
LEH.47155-63
Name
LAN.MG46-S65
Makro-Grip 46, inl. flange
1) 4) 0 – 65
65
LAN.MG46-S105
Makro-Grip 46, inl. flange
1) 4) 0 – 105
65
LAN.MG77-S85
Makro-Grip 77, inl. flange
1) 4) 0 – 85
65
LAN.MG77-S120
Makro-Grip 77, incl. flange
1) 4) 0 – 120
LAN.MG77-S160
Makro-Grip 77, incl. flange
LAN.MG125-S155
[mm]
pL LEHMANN Item no.
Manual
T1
507
TF
EA + M
Overview
LANG centering clamping unit
Additionally required clamping system (see p. 47): 1) = RIP.507-63m, 2) = RIP.510-63m, 3) = RIP.520-63m, 4) = RIP.507-63h, 5) = RIP.510-63h, 6) = RIP.520-63h
Workpiece clamping
All LANG clamping devices can be attached to other zero clamping systems (LANG, EROWA, SCHUNK, 3R, etc.) after being adjusted slightly.
Technology / engineering
General accessories
For more information, please visit: www.lang-technik.de
46
Overview
100 x 100 80.2
•
•
6
8
9
70 DDF.507-04
0405222
40101541
SCH.507-KSP100F
KSP-F-Z plus 100
100 x 100 80.2
•
4
18
9
70 DDF.507-04
0405212
40101542
SCH.507-KSA100
KSA-Z plus 100
40101543
2
18
9
8
70
0405291
• •
6
18
9 20
70
0405295
40101544
SCH.507-KSA100F
100 x 100 85.2
•
•
4
18
9
70
0405293
40101545
•
2
4.5 9
40 DDF.510-04
0405102
40105124
2
18
70 DDF.510-04
0405202
40106193
KSA-F-Z plus 100
SCH.510-KSP64
KSP-Z plus 64
SCH.510-KSP100
KSP-Z plus 100
65.7
•
100 x 100 80.2
64 x 64
•
•
8
9
SCH.510-KSP100LH KSP-LH-Z plus 100
100 x 100 80.2
•
•
6
8
9
70 DDF.510-04
0405222
40106253
SCH.510-KSP100F
KSP-F-Z plus 100
100 x 100 80.2
•
•
4
18
9
70 DDF.510-04
0405212
40106195
SCH.510-KSA100
KSA-Z plus 100
40106194
100 x 100 85.2
• •
2
18
9
8
70
0405291
SCH.510-KSA100LH KSA-LH-Z plus 100
100 x 100 85.2
• •
6
18
9 20
70
0405295
40106196
SCH.510-KSA100F
KSA-F-Z plus 100
100 x 100 85.2
•
4
18
9
70
0405293
40109197
SCH.510-KSP160
KSP-Z plus 160
•
8
160 x 160 102.7 •
•
3
45
9
120 DDF.510-04
0405302
40101546
160 x 160 102.7 •
•
8
20
9
120 DDF.510-04
0405322
40101547
6
45
9
120 DDF.510-04
3
45
9 10 120
SCH.510-KSP160F
KSP-F-Z plus 160
160 x 160 102.7 •
SCH.510-KSA160
KSA-Z plus 160
160 x 160 107.7
• • •
SCH.510-KSA160LH KSA-LH-Z plus 160
160 x 160 107.7
• •
SCH.510-KSA160F
KSA-F-Z plus 160
160 x 160 107.7
•
SCH.520-KSP250
KSP-Z plus 250
•
0405312
40101548
0405391
40101549
8
45
9 25 120
0405395
40101550
6
45
9 10 120
0405393
40101551 40101552
250 x 250 128.2 •
•
5
55
6
170 DDF.520-04
0405502
SCH.520-KSP250LH KSP-LH-Z plus 250
250 x 250 128.2 •
•
15
20
6
170 DDF.520-04
0405522
40101553
SCH.520-KSP250F
KSP-F-Z plus 250
250 x 250 128.2 •
• 10
55
6
170 DDF.520-04
0405512
40101554
SCH.530-KSP250
KSP-Z plus 250
250 x 250 128.2 •
•
5
55
6
170 DDF.530-04
0405502
on request
SCH.530-KSP250LH KSP-LH-Z plus 250
250 x 250 128.2 •
•
15
20
6
170 DDF.530-04
0405522
on request
SCH.530-KSP250F
250 x 250 128.2 •
• 10
55
6
170 DDF.530-04
0405512
on request
KSP-F-Z plus 250
* at max. pressure and / or max. torque
EA + M TF
For more information, please visit: www.schunk.com
Technology / engineering
** with standard jaws KTR 64 / 100 / 160 / 250 (processing must be carried out by the customer) *** see pp. 66/67
T1
• •
100 x 100 85.2
T2 / T3
100 x 100 85.2
SCH.507-KSA100LH KSA-LH-Z plus 100
MOT / KAB WMS / CNC
•
RFX/LFX
Additionally required pLehmann rotary union ***
40101540
SCH.507-KSP100LH KSP-LH-Z plus 100
SCHUNK Item no. incl. adapter flange
Workpiece clamping
520
Max. range with standard jaws ** [mm]
0405202
Max. torque [Nm]
Clamping force [kN] *
40105123
70 DDF.507-04
Max. pressure (bar)
Jaw stroke [mm]
0405102
9
Fixed jaw
40 DDF.507-04
18
64 x 64
Centered
4.5 9
2
KSP-Z plus 100
Manual
2
•
SCH.507-KSP100
Size [mm]
Pneumatic
•
•
KSP-Z plus 64
[mm]
•
Name
SCH.507-KSP64
SCH.510-KSP160LH KSP-LH-Z plus 160
530
L from spindle (without jaws)
65.7
100 x 100 80.2
pL LEHMANN Item no.
SCHUNK catalog reference
General accessories
510
507
SCHUNK TANDEM power clamping blocks
KSPZ plus 250 on EA-520
SCHUNK-clamping unit on SCHUNK VERO-S (p. 53)
47
Ripas palletising system
HSK clamping with precise angular positioning = compact palletizing system manually and automatically
Overview
The main advantages of ripas
T2 /Â T3
T1
TF
EA +Â M
+ Very space-saving, as integrated completely into the spindle + Easy to retrofit + Very torsionally rigid + High precision + Standard interface proven in thousands of applications + When required, standard adapter can also be used (no rough positioning possible)
Key (supplied)
Manual ripas clamping
The principle
RFX/LFX
MOT / KAB WMS / CNC
The basis is the standardized HSK clamping with conventional clamping sets. However, the carrier cams are precisely ground and can deflect axially. The counterpart (HSK adapter) has a precise groove as well as a positioning bore for the guide bolt.
Workpiece clamping
The function ripas has 3 functions: A Anti-twisting protection B Rough positioning C Precision positioning
Clamping cylinder (separate order item)
Automatic ripas clamping
General accessories
A
Process
Technology / engineering
When replacing (manually or automatically), the guide bolt A ensures that the pallet is not inserted in a twisted manner and carries out a rough positioning B at the same time. Shortly before the face is reached, the inner precision cams perform the precision positioning C .
48
C
B
HSK / ripas clamping systems, morse taper inserts
Flexible, precise, compact and can be automated – the ripas / zero point clamping system from pL LEHMANN
HSK-A63
Overview ø80
EA + M
RIP.510-63m**
•
TF
HSK-A63
• SPZ.5xx-9 •
RIP.510-63h
HSK-A63
RIP.520-63m
HSK-A63
RIP.520-63h
HSK-A63
MKx.5xx-MK4-1
Adapter
MK4 (HSK-A63)
RIP.adaGrip
ripas adapter, coated
A63
RIP.63-KD-1
ripas/HSK alignment pin
A63
RIP.FUTm
ripas table ecoCHUCK
A63
• SPZ.5xx-9 Above dimensions apply with ripas adapter inserted. Fully integrated without adapter (nothing projecting)
• • SPZ.520-9
T1
HSK-A63
RIP.507-63h
Required clamping cylinder *
T2 / T3
RIP.507-63m**
Remarks
Hydraulic (Ortlieb)
Name
Manual (MAPAL)
Item no.
17
•
MOT / KAB WMS / CNC
all sizes
520
510
507
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510
HSK = Hollow shank taper to DIN 69063-1 (spindle) or DIN 69893 (adapters) * For T-type rotary tables it may be necessary to increase the center height, see p. 64
Unit Perm. tension
kN
Resulting insertion force on adapter
kN
Standard
ripasGrip (option)
HSK-A63 automatic Standard
–
ripasGrip (option)
10 at 50 bar
25 at 20 Nm
1)
30
2)
Retention force on the adapter
kN
> 25
> 30
Perm. pull-out torque (before losing face contact)
kN
approx. 600
approx. 600
Transport load
kg
approx. 60
approx. 60
Perm. torque 3) (slip
4)
max. ± 0.003°) A
Nm
–
approx. +50%
approx. 200
Perm. torque 3) (slip
4)
max. ± 0.01°) B
Nm
–
approx. +50%
approx. 300
Repeat accuracy
mm
Angular positioning accuracy 2)
with SPZ.5xx-9 Radial screw
3) 4)
± arc sec
approx. 300 approx. 450
< 0.005
< 0.005
8
4
Values apply under static conditions, without any vibrations, with no load returns to original position after unclamping/clamping
Technology / engineering
1)
Workpiece clamping
HSK-A63 manual
General accessories
Technical data for ripas / HSK
RFX/LFX
** Not possible in combination with the «Labyrinth» spindle seal (see p. 9)
Options for all sizes SPZ.Awk-Vor
Preparation for presence check only possible for automatic clamping (only with adapter from pL)
SPZ.Awk
Control box for presence check (see p. 69)
RIP.adaGrip
ripas adapter with ripasGrip face coating for major improvement of the slip-free torque transmitted (please refer to technical data)
49
EROWA palletizing system
0.01/100
D
L
Increased accuracy = ½ tolerance values; Item no. NPS.5xx-GEN
EROWA - Spannsystem
46.5
ø72
4
50
50/ø148
35
•
ø100
50
50/ø148
35
• • 1)
ER-043123
PowerChuck P
•
ø150
64.5
50/ø148
50
• • 1)
ER-029391
ER-073046
MTS S-P/A
•
ø130
60
ø148
50
• • 1)
ER-036802
ER-073457
• • 2)
ER-057335
ER-073469
ER-036345
ER-073351 ER-073433
A3
PETER LEHMANN AG, CH-3552 BÄRAU
Name (incl. flange)
ERO.5xx-FTSix
FTS, inox
ERO.5xx-Qcix
QuickChuck 100 P, inox
ERO.5xx-ITS100ix
ITS-CHUCK 100 P inox
ERO.5xx-PC ERO.5xx-MTS ERO.5xx-FTSix
FTS, inox
ERO.5xx-QCix
QuickChuck 100 P, inox
ERO.5xx-ITS100ix
ITS-CHUCK 100 P inox
ERO.5xx-PC
• •
•
021-0067
0
[kg]
Form.:
Parametermasse
Rotary union
ø74
1:2
Open Clean Z-support
L from spindle [mm]
510 520 530
D [mm]
507
T1 T2 / T3 MOT / KAB WMS / CNC RFX/LFX
Ae.-In.:
ø100
Msst:
Manual Pneumatic
EA + M TF
pL LEHMANN Item no.
Dokument Nr.:
Workpiece weight (perm.)
Status: 23.06.2010 ph
Pallet sizes[mm]
Overview
ERO.5xx = Item number for combined clamping chuck for types 507 and 510
• • 1)
EROWA catalog reference
EROWA Item no., incl. adapter flange
ER-057335
ER-073469
ER-036345
ER-073351 ER-073433
ø74
46.5
ø72
4
ø100
50
50/ø148
35
•
ø100
50
50/ø148
35
• • 2)
ER-043123
PowerChuck P
•
ø150
64.5
50/ø148
50
• • 2)
ER-029391
ER-073046
ERO.5xx-MTS
MTS S-P/A
•
ø130
60
ø148
50
• • 2)
ER-036802
ER-073457
ERO.520-PC
PowerChuck P
•
ø150
75
50/ø148
50
• • 3)
ER-029391
ER-073460
ERO.520-P210
ProductionChuck 210
• ø81/ø210
80
ø210
120
• • 3)
ER-032964
ER-073461
ERO.520-P210c
Product.Chuck 210 combi
•
ø210
80
50/ø210
120
• • 3)
ER-032388
ER-073462
ERO.530-PC
PowerChuck P
•
ø150
75
50/ø148
50
• • 4)
ER-029391
on request
ERO.530-P210
ProductionChuck 210
• ø81/ø210
80
ø210
120
• • 4)
ER-032964
on request on request
•
ERO.530-P210c
Product.Chuck 210 combi
•
ø210
80
50/ø210
120
• • 4)
ER-032388
ERO.530-UPCP
UPC-P
•
320x320
95
320
250
• • 4)
ER-016841
ER-077382
ERO.530-UPCC
UPC Combi
•
320x320
90
50/ø320
200
• • 4)
ER-070649
on request
Workpiece clamping
for all automatic chucks ERO.HSV
Manual control valve
supplied loose with all necessary cables and hoses, ready to coonect
ERO.ASV
Automatic control valve
supplied loose, for installation in the control cabinet, with all necessary cables/hoses
Additionally required rotary union (see pp. 66/67): 1) = DDF.507-04, 2) = DDF.510-04, 3) = DDF.520-04, 4) = DDF.530-04 When standard pallets with open holes are used, water, metal chips etc. can get into the pallet chuck, air lines and control valve. To prevent this, seal kits are available from the respective chuck manufacturers.
General accessories
For more information, please visit: www.erowa.com
Technology / engineering
ER-036345
Manual control valve (option) ER-016092
50
ER-029391
ER-032964
Production Chuck combi
System 3R palletizing system
D
L
Increased accuracy = ½ tolerance values; Item no. NPS.5xx-GEN
10
Overview
X663000
S3R.5xx-G70
3R GPS 70
•
ø99
56
ø70
10
• •
2) C198700
X663000
S3R.510-G120
3R GPS 120
•
ø118
56
ø120
20
• •
2) C188770
X663010
S3R.510-MGC*
3R Magnum Chuck
•
ø162
46
ø156, w/index pin 100
• •
• 2) 3R-SP26712
90940.02
S3R.510-MCC
3R Macro Chuck
•
ø100
49
54x54, 70x70
10
• •
• 2) 3R-600.14-30
90940.01
S3R.520-G120
3R GPS 120
•
ø118
70
ø120
20
• •
3) C188770
X663020
S3R.520-G240
3R GPS 240
•
240x240
84
240x240
100
• • • • 3) C219200
X663030
S3R.520-G240ix
3R GPS 240, rust-resistant
•
240x240
84
240x240
100
• • • • 3) X607620
X663040
S3R.520-MGC*
3R Magnum Chuck
•
ø162
60
ø156, w/index pin 100
• •
• 3) 3R-SP26712
90940.12
S3R.520-MCC
3R Macro Chuck
•
ø100
63
54x54, 70x70
10
• •
• 3) 3R-600.14-30
S3R.530-G240
3R GPS 240
•
240x240
84
240x240
100
• • • • 4) C219200
a.A.
S3R.530-G240ix
3R GPS 240, rust-resistant
•
240x240
84
240x240
100
• • • • 4) X607620
a.A.
S3R.RP-GPS240
Reference pallet GPS 240
C846600
S3R.RP-GPS70120
Reference pallet GPS 70
C846360
S3R.RP-Macro
Reference pallet Macro
36-606.1
S3R.RP-Magnum
Reference pallet Magnum
3R-686.1-HD
Additionally required rotary union (see pp. 66/67): 1) = DDF.507-04, 2) = DDF.510-04, 3) = DDF.520-04, 4) = DDF.530-04
EA + M
1) C198700
TF
• •
T1
ø70
SYSTEM 3R catalog reference
T2 / T3
56
0
MOT / KAB WMS / CNC
ø99
PETER LEHMANN AG, CH-3552 BÄRAU
Ae.-In.:
90940.11
RFX/LFX
•
A3
021-0075
SYSTEM 3R Item no., incl. adapter flange
Pallet sizes[mm]
3R GPS 70
Form.:
Parametermasse
Rotary union
L from spindle[mm]
S3R.5xx-G70
1:2
Open Clean Z-support Clean cams incr. clamp force/venting
Name (incl. flange)
D [mm]
507 510 520 530 Ref. Palette
Dokument Nr.:
Pneumatic
3R - Spannsystem
pL LEHMANN Item no.
Msst:
[kg]
Status: 24.06.2010 ph
Workpiece weight (perm.)
S3R.5xx = Item number four combined chuck for types 507 and 510
* For Magnum pallets only. Macro pallets may not be clamped
Workpiece clamping
When standard pallets with open holes are used, water, metal chips etc. can get into the pallet chuck, air lines and control valve. To prevent this, seal kits are available from the respective chuck manufacturers.
General accessories
For more information, please visit: www.system3r.com
GPS 120
Macro
Macro Magnum
GPS 240
Technology / engineering
GPS 70
51
GRESSEL gredoc / clamping devices
GRESSEL gredoc Nullpunkt-Spannsystem
D1
D2
D1
70
Best. Nr. NGS.010.016.01 zu Baugrösse 510, Aufnahme am
80
Overview
Direkter Anbau : Best. Nr. NGS.010.015.01 zu Baugrösse 507, Aufnahme am
D2
L2 L1
L1
Mit Zwischenflansch : Best. Nr. NGS.010.007.01 zu Baugrösse 520, Aufnahme am
130
Allgemeintoleranzen ISO 2768-mK
3.02
507 510
GRE.510-GRU
TF
507
GRE.520-GRU
Technical data
EA + M
GRE.507-GRU
T1
pL LEHMANN Item no.
Werkstoff
Name
T2 / T3
23.01.2014
Typ
D1
D2
L1
L2
Weight
[mm]
[mm]
[mm]
[mm]
[kg]
Massstab Format Blatt
FL
Manual
freig.
Bemerkung: Programm
1:2
1/1
A3
Benennung
gredoc rund Lehmann Katalog Zeichnungsnummer
gredoc round
148
Version Artikelnummer
10000019906_G07
Unit
–
3.0
–
3.0
30
6.4
GRESSEL Item no., incl. adapter flange NGS.010.015.01
AA
•
ø135
30
148 154
Mechanical system
MOT / KAB WMS / CNC
kg
Dimension / Modell gez.
Änd.-Nr.: Ersatz für:
NGS.010.016.01 NGS.010.007.01
Dimensions yes
Repeat accuracy
(mm)
< 0.01
Draw-in force
(kN)
20
Height tolerance
(mm)
± 0.005
pL LEHMANN Item no.
Name
Manual
D [mm]
L from spindle [mm]
Workpiece clamping
RFX/LFX
Clamping devices for above GRESSEL gredoc pallet system
GRE.CEN-65
centrinos 65
•
170 x 88 x 87
137
6.0
CSM.065.001.01
CSM.065.035.01
GRE.CEN-655A
centrinos 65 5 A
•
170 x 88 x 97
147
6.0
CSM.065.101.01
CSM.065.135.01
GRE.CEN-100
centrinos 100
•
220 x 118 x 117
167
14.6
CHM.100.001.01
CHM.100.035.01
GRE.CEN-1005A
centrinos 100 5 A
•
220 x 118 x 117
167
13.6
CHM.100.101.01
CHM.100.135.01
GRE.SOL-65V4
solinos 65 4 V
•
193 x 164 x 164
243
18.5
KLM.065.020.01
KLM.065.023.01
GRE.LP
empty pallet
•
ø148 x 30
80
ø148
2.0
NGA.000.002.01
NGA.000.004.01
GRE.LRP
Pallet with hole grid
•
ø148 x 30
80
ø148
2.0
NGA.000.003.01
NGA.000.005.01
Pallet sizes [mm]
Workpiece weight (perm.) GRESSEL [kg] catalog reference
For more information, please visit: www.gressel.ch
Technology / engineering
General accessories
Possible applications
centrinos 65
Empty pallets
52
Pallet with hole grid
centrinos 100
solinos 4 V
Example of a clamping beam
GRESSEL Item no., incl. adapter flange
SCHUNK VERO-S zero point clamping system
D
L
Increased accuracy = ½ tolerance
• • •
SCH.507-138ix
VERO-S NSE plus 138-V1
• • • ø138
ø90
SCH.510-90ix
VERO-S NSE MINI 90-V1
• • •
SCH.510-138ix
VERO-S NSE plus 138-V1
• • • ø138
ø90
Overview Required rotary union*
SCHUNK catalog reference
SCHUNK Item no., incl. adapter flange
35
0.5
15
25
• • DDF.507-04 0435105
40105125
69.5
7.5
25
75
• • DDF.507-04 0471095
40101342
35
0.5
15
25
• • DDF.510-04 0435105
40105125
79
7.5
25
75
• • DDF.510-04 0471095
40101344
SCH.520-138ix
VERO-S NSE plus 138-V1
• • • ø138
79
7.5
25
75
• • DDF.520-04 0471095
40105132
SCH.520-176ix
VERO-S NSE plus 176-V1
• • • ø176
90
9
40
75
• • DDF.520-04 0471096
40101346
SCH.530-176ix
VERO-S NSE plus 176-V1
• • • ø176
90
9
40
75
• • DDF.530-04 0471096
40105138
EA + M
VERO-S NSE MINI 90-V1
0
TF
Name non-rusting
SCH.507-90ix
Ae.-In.:
T1
pL LEHMANN Item no.
Open Anti-twist protection
A3
Dokument Nr.:
021-0075
Max. retention force [kN]
Parametermasse
Incr. draw-in force with turbo function [kN]
3R - Spannsystem
PETER LEHMANN AG, CH-3552 BÄRAU
T2 / T3
530
520
510
507
Form.:
1:2
D [mm]
Msst:
Draw-in force [kN]
Status: 24.06.2010 ph
L from spindle [mm]
Pneumatic 6 bar Turbo function non-rusting
values; Item no. NPS.5xx-GEN
MOT / KAB WMS / CNC
* see pp. 66/67
Important technical data NSE +138
NSE +176
[mm]
yes
yes
Repeat accuracy
[mm]
< 0.005
< 0.005
Actuating pressure
[bar]
6
6
Draw-in force
[kN]
25
40
Retention force
[kN]
75
75
RFX/LFX
Unit Pneumatic system
Workpiece clamping
For more information, please visit: www.schunk.com NEW
NSE plus 138-V1
Empty chuck
Empty chuck
NSE plus 176-V1
Diaphragm chuck
ROTA-S plus
General accessories
NSE plus 90-V1
Centric clamping unit KSC2 65
Centric clamping unit KSA plus 100
Centric clamping unit KSC 125
Centric clamping unit KSO 100
Technology / engineering
Empty chuck
Centric clamping unit KSK 65
53
PAROTEC palletizing system
D
L
Increased accuracy = ½ tolerance values; Item no. NPS.5xx-GEN
Pallet sizes [mm]
56
158
50
6
ø145
56
158
100
6
ø145
35
158
100
ø130
55
ø70–148
30
6
o
•
ø110
55
ø70–148
50
6
• •
DDF.507-04
•
ø142
55
ø100–148
20
6
• •
DDF.507-04
ø145
56
158
50
6
ø145
56
158
100
ø145
35
158
100
ø130
55
ø70–148
30
6
o
•
ø110
55
ø70–148
50
6
• •
DDF.510-04
•
ø142
55
ø100–148
20
6
• •
DDF.510-04
ø145
56
158
50
6
ø145
56
158
50
ø145
35
158
50
ø130
55
ø70–148
30
6
o
•
ø110
55
ø70–148
50
6
• •
DDF.520-04
•
ø142
55
ø100–148
20
6
• •
DDF.520-04
ø145
56
158/ø158
50
6
ø145
56
158/ø158 100
ø145
35
158/ø158 100
ø130
55
ø70–148
30
6
o
•
ø110
55
ø70–148
50
6
• •
DDF.530-04
PT 9911320730
DEFO GRIP 100
•
ø142
55
ø100–148
20
6
• •
DDF.530-04
PT 6101032730
PAR.530-PGp316
POWER GRIP 160-2
•
320x160
76
320x160
100
6
• •
DDF.530-06
PT 1160232730
PAR.530-PGp320
POWER GRIP 160-4
•
320x320
76
320x320
300
6
• •
DDF.530-06
PT 1160432730
PAROTEC catalog reference
PAR.5xx-PGmp6
POWER GRIP 160
•
PAR.5xx-PGp6
POWER GRIP 160
PAR.507-PGp40
POWER GRIP 160
PAR.5xx-PYmp130
POLY GRIP
PAR.5xx-PYp110
POLY GRIP
PAR.5xx-DGp142
DEFO GRIP 100
PAR.5xx-PGmp6
POWER GRIP 160
PAR.5xx-PGp6
POWER GRIP 160
PAR.510-PGp40
POWER GRIP 160
PAR.5xx-PYmp130
POLY GRIP
PAR.5xx-PYp110
POLY GRIP
PAR.5xx-DGp142
DEFO GRIP 100
PAR.5xx-PGmp6
POWER GRIP 160
PAR.5xx-PGp6
POWER GRIP 160
PAR.520-PGp40
POWER GRIP 160
PAR.5xx-PYmp130
POLY GRIP
PAR.5xx-PYp110
POLY GRIP
PAR.5xx-DGp142
DEFO GRIP 100
PAR.530-PGmp6
POWER GRIP 160
PAR.530-PGp6
POWER GRIP 160
PAR.530-PGp40
POWER GRIP 160
PAR.530-PYmp130
POLY GRIP
PAR.530-PYp110
POLY GRIP
PAR.530-DGp142
EA + M
507
TF T1
510
T2 / T3
520
MOT / KAB WMS / CNC
530
A3
• • •
• • • •
• • • •
• • • •
Dokument Nr.:
021-0075
* see pp. 66/67
Ae.-In.:
0
Required clamping cylinder
• •
PT 1160142710
SPZ.DDF-01
PT 1160112700 PT 9911020710 PT 9911320710 PT 6101032710
DDF.510-04
PT 1160142710
SPZ.DDF-01
PT 1160112710 PT 9911020710 PT 9911320710 PT 6101032710 PT 1160102710
• •
40 • • SPZ.520-9
6
DDF.507-04
PT 1160102710
40 • • SPZ.5xx-9
6
PAROTEC Item no., incl. adapter flange PT 1160102710
• •
40 • • SPZ.5xx-9
6
Required rotary union*
DDF.520-04 SPZ.DDF-01
PT 1160142710 PT 1160112720 PT 9911020710 PT 9911320710 PT 6101032710 PT 1160102730
• •
40 • • SPZ.530-9
DDF.530-04
PT 1160142730
SPZ.DDF-01
PT 1160112730 PT 9911020730
o = optional
General accessories Technology / engineering
Technical data
Open [bar]
pL LEHMANN Item no.
Form.:
RFX/LFX
Parametermasse PETER LEHMANN AG, CH-3552 BÄRAU
[kg]
3R - Spannsystem
1:2
Manual Pneumatic Hydraulic
Msst:
Unit
POWER GRIP POLY GRIP
DEFO GRIP
Repeat accuracy
(mm)
+/- 0.002
+/- 0.002
+/- 0.005
Retention force without re-tightening
(kN)
17*
7
0.75
Retention force with re-tightening
(kN)
30*
12
1.2
* For POWER GRIP 160-2 and 160-4 = Value x2 and x4, resp. For more information, please visit: www.parotec.ch
54
Clean Z-support With re-tightening
L from spindle [mm]
ø145
Status: 24.06.2010 ph
Workpiece clamping
Workpiece weight (perm.)
D [mm]
Overview
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510
STARK palletizing system
D
L
EA-510
EA-520
EA-530
STA.510-01
• ø250
60
1740 40
• •
-
804 331 SL1-63-0-0-2-01
STA.510-02
• ø250
60
2620 80
• •
• -
804 348 SL1-63-0-0-3-01
• ø250
60
1740 40
• •
•
DDF.510-04 804 331 SL1-63-0-1-2-01
• ø250
60
2620 80
• •
•
• DDF.510-04 804 348 SL1-63-0-1-3-01
[bar]
STARK catalog reference
STARK Item no., incl. adapter flange
EA + M
Open
Ae.-In.:
60
1740 40
• •
•
DDF.510-04 804 331 SL1-63-1-1-2-01
60
2620 80
• •
•
• DDF.510-04 804 348 SL1-63-1-1-3-01
STA.510-22 STA.510-23
SVP 510 SPEEDY classic 1 Twister
STA.510-24
• ø250
63
1740 40
• • •
•
•
DDF.510-04 804 500 SL1-63-0-1-2-11
• ø250
63
2620 80
• • •
•
•
• DDF.510-04 804 501 SL1-63-0-1-3-11
• ø250
63
1740 40
• • •
•
• •
DDF.510-04 804 500 SL1-63-1-1-2-11
• ø250
63
2620 80
• • •
•
• •
• DDF.510-04 804 501 SL1-63-1-1-3-11
STA.520-01
• ø250
60
1740 40
• •
-
804 331 SL2-63-0-0-2-01
STA.520-02
• ø250
60
2620 80
• •
• -
804 348 SL2-63-0-0-3-01
• ø250
60
1740 40
• •
•
DDF.520-04 804 331 SL2-63-0-1-2-01
• ø250
60
2620 80
• •
•
• DDF.520-04 804 348 SL2-63-0-1-3-01
STA.520-03 STA.520-04
SVP 520 SPEEDY classic 1
STA.520-05
• ø250
60
1740 40
• •
•
DDF.520-04 804 331 SL2-63-1-1-2-01
STA.520-06
• ø250
60
2620 80
• •
•
• DDF.520-04 804 348 SL2-63-1-1-3-01
STA.520-21 STA.520-22 STA.520-23
SVP 512 SPEEDY classic 1 Twister
STA.520-24
• ø250
63
1740 40
• • •
•
•
DDF.520-04 804 500 SL2-63-0-1-2-11
• ø250
63
2620 80
• • •
•
•
• DDF.520-04 804 501 SL2-63-0-1-3-11
• ø250
63 1740
40
• • •
•
• •
DDF.520-04 804 500 SL2-63-1-1-2-11
• ø250
63 2620
80
• • •
•
• •
• DDF.520-04 804 501 SL2-63-1-1-3-11
STA.530-01
• ø250
60 1740
40
• •
-
804 331 SL3-63-0-0-2-01
STA.530-02
• ø250
60 2620
80
• •
• -
804 348 SL3-63-0-0-3-01
• ø250
60 1740
40
• •
•
DDF.530-04 804 331 SL3-63-0-1-2-01
• ø250
60 2620
80
• •
•
• DDF.530-04 804 348 SL3-63-0-1-3-01
STA.530-03 STA.530-04
SVP 530 SPEEDY classic 1
STA.530-05
• ø250
60 1740
40
• •
•
DDF.530-04 804 331 SL3-63-1-1-2-01
STA.530-06
• ø250
60 2620
80
• •
•
• DDF.530-04 804 348 SL3-63-1-1-3-01
STA.530-21 STA.530-22 STA.530-23
SVP 513 SPEEDY classic 1 Twister
STA.530-24
• ø250
63 1740
40
• • •
•
•
DDF.530-04 804 500 SL3-63-0-1-2-11
• ø250
63 2620
80
• • •
•
•
• DDF.530-04 804 501 SL3-63-0-1-3-11
• ø250
63 1740
40
• • •
•
• •
DDF.530-04 804 500 SL3-63-1-1-2-11
• ø250
63 2620
80
• • •
•
• •
• DDF.530-04 804 501 SL3-63-1-1-3-11
TF T1 T2 / T3
• ø250 • ø250
MOT / KAB WMS / CNC
STA.510-05 STA.510-06
RFX/LFX
SVP 510 SPEEDY classic 1
STA.510-21
520
Dokument Nr.:
Required 021-0075rotary 0
Parametermasse
Workpiece clamping
STA.510-04
530
[mm]
3R - Spannsystem
PETER LEHMANN AG, CH-3552 BÄRAU
(Nm)
Hydraulic
Name
A3
D
on request
STA.510-03
510
Form.:
1:2
General accessories
507
pL LEHMANN Item no.
Msst:
Overview union*
Status:
24.06.2010 ph
LL from spindle [mm] Max. pull-out torque
Suspension mechanism Manual loading Can be automated X-Y-Z positioning/ clean support Z-contact check Clamping check Integrated media passage Increased clamping force
Increased accuracy = ½ tolerance values; Item no. NPS.5xx-GEN
Technology / engineering
* see pp. 66/67 For more information, please visit: www.stark-inc.com
Note permissible pull-out torque (use counter bearing if necessary) Version 20 kN Distance [mm] Force [kN] 200 8.8 300 5.9 400 4.4 500 3.5 600 2.9
Weight [kg] 897 601 449 357 296
Version 30 kN Distance [mm] 200 300 400 500 600
Force [kN] 13.1 8.8 6.6 5.3 4.4
Weight [kg] 1335 897 673 540 449
55
AMF palletizing systems / YERLY precision clamping systems
Indexing
Contact check
ø112
47
10 kN
25 kN
•
• DDF.507-04
428771
533190
510
AMF.510-6206-S1
6206ILA-10
•
ø112
47
10 kN
25 kN
•
• DDF.510-04
428771
533216
AMF.520-6206-S1
6206ILA-20
•
ø138
90
17 kN
55 kN
•
• DDF.520-04
428797
533232
AMF.530-6370-S1
6370EAIHA40
• ø148
98
40 kN
105 kN
•
• DDF.530-04
429845
533257
3R - Spannsystem
Parametermasse pL LEHMANN Item no.
TF
PETER LEHMANN AG, CH-3552 BÄRAU
T1
LL from spindle [mm]
•
520
A3
EA + M
1:2
Form.:
Hydraulic, 50 bar
6206ILA-10
Status: 24.06.2010 ph Msst:
Pneumatic, 5 bar
507
AMF.507-6206-S1
530
Overview
D
L
Dokument Nr.:
021-0075
Name
Ae.-In.:
0
D
[mm]
Draw-in and closing force up to
Retention force
AMF Item no., incl. adapter flange
For more information, please visit: www.amf.de
General accessories
510
507
60
Technology / engineering
Workpiece size, approx.
Required clamping cylinder
Required rotary union**
YERLY catalog reference
YERLY Item no., incl. adapter flange
DDF.507-04
MD-60-*
YER.507-60P-*-JT
MD-100-*
YER.507-100P-*-TI
MD-100-*
YER.507-100M-*-TI
MD-60-*
YER.510-60P-*-JT
SPZ.5xx-9
MD-100-*
YER.510-100P-*-TI
SPZ.5xx-9
MD-100-*
YER.510-100M-*-TI
pL LEHMANN Item no.
Name
YER.507-060P-*
YERLY* NPS 60
YER.507-100P-*
YERLY* NPS 100
•
100 108 0.1…100
SPZ.5xx-9
YER.507-100M-*
YERLY* NPS 100
•
100
SPZ.5xx-9
YER.510-060P-*
YERLY* NPS 60
YER.510-100P-*
YERLY* NPS 100
•
100 108 0.1…100
YER.510-100M-*
YERLY* NPS 100
•
100
•
D
60
* 2 = 2-jaw chuck, 3 = 3-jaw chuck, 4 = 4-jaw chuck ** see pp. 66/67
Yerly Basis 60P
56
spindle [mm]
[mm]
•
LL from
Pneumatic
Hydraulic
Workpiece clamping
RFX/LFX
MOT / KAB WMS / CNC
T2 / T3
* see pp. 66/67
AMF Required catalog rotary union* reference
[mm]
85 0.1…60 85 0.1…100 85 0.1…60 85 0.1…100
DDF.510-04
For more information, please visit: http://fr.yerlymecanique.ch/
Yerly Basis 100P
Yerly Basis 100M
Tie-rod, if hydraulic
Tie-rod, if hydraulic
Examples of YERLY chuck attachments. Can be adapted to any chuck type
SwissChuck power chucks
NEW
D
L
70
3.5
0.003
SPZ.5xx-15
SZ1020101
14
85
5
0.015
SPZ.5xx-15
SZ1020102
SWC.510-3-110 3KCHP 110-12
ø110
12
70
3.5
0.003
SPZ.5xx-15
SZ1020103
SWC.510-3-160 3KCHP 160-30
ø160
14
85
5
0.015
SPZ.5xx-15
SZ1020104
SWC.510-3-200 3KCHP 200-40
ø200
14
98
7.8
0.036
SPZ.5xx-15
SZ1020105
SWC.520-3-160 3KCHP 160-30
ø160
14
72
5
0.015
SPZ.520-15
SZ1020106
SWC.520-3-200 3KCHP 200-40
ø200
14
85
7.8
0.036
SPZ.520-15
SZ1020107
SWC.520-3-250 3KCHP 250-52
ø250
14
91
12.8
0.101
SPZ.520-15
SZ1020108
SWC.530-3-250 3KCHP 250-52
ø250
14
91
12.8
0.101
SPZ.530-15
SZ1020109
SWC.530-3-315 3KFHP 315-48
ø315
0
93
36
0.457
SPZ.530-15
SZ1020110
SWC.530-3-400 3KFHP 400-120
ø400
0
100
58
1,236
SPZ.530-15
SZ1020111
TF
EA + M
SwissChuck Item no., incl. adapter flange
Required clamping cylinder
T1
D [mm]
Name
0
T2 / T3
Ae.-In.:
021-0075
MOT / KAB WMS / CNC
520
510
507
pL LEHMANN Item no.
530
Overview
Weight [kg]
12
ø160
Dokument Nr.:
Parametermasse
[kg2]
L from spindle [mm]
ø110
SWC.507-3-160 3KCHP 160-30
3R - Spannsystem PETER LEHMANN AG, CH-3552 BÄRAU
Attach complete with chuck, spindle flange, tie-rod and tie-rod adapter
0.001
SZ1020112
4.6
0.01
SZ1020113
SWC.507-6-160 6VMCHP 160 V1
ø160
0
92
10
0.032
SZ1020114
SWC.510-6-128 6VMCHP 128 V1
ø128
0
81
4.6
0.01
SZ1020115
SWC.510-6-160 6VMCHP 160 V1
ø160
0
96
10
0.032
SZ1020116
SWC.510-6-200 6VMCHP 200 V1
ø200
0
120
16
0.084
SZ1020117
SWC.520-6-128 6VMCHP 128 V1
ø128
0
67
4.6
0.01
SZ1020118
SWC.520-6-160 6VMCHP 160 V1
ø160
0
96
10
0.032
SZ1020119
SWC.520-6-200 6VMCHP 200 V1
ø200
0
106
16
0.084
SZ1020120
SWC.530-6-128 6VMCHP 128 V1
ø128
0
71
4.6
0.01
SZ1020121
SWC.530-6-160 6VMCHP 160 V1
ø160
0
82
10
0.032
SZ1020122
SWC.530-6-200 6VMCHP 200 V1
ø200
0
102
16
0.084
SZ1020123
General accessories
Workpiece clamping
SwissChuck Item no., incl. adapter flange
Technology / engineering
507
RFX/LFX
Weight [kg] 1.5
77
[kg2]
L from spindle [mm] 53
0
Passage [mm] 0
ø128
Name
SWC.507-6-85 6VMCHP 85 V1
D [mm] ø85
SWC.507-6-128 6VMCHP 128 V1
pL LEHMANN Item no.
510
Moment of inertia
Precision diaphragm chuck (pneumatically actuated)
520
A3
530
1:2
Form.:
Passage [mm]
SWC.507-3-110 3KCHP 110-12
Status: 24.06.2010 ph Msst:
Moment of inertia
Precision power chucks (cylinder-actuated)
Attach complete with chuck, spindle flange, rotary feed and adapter Interchangeable jaws and accessories on request For more information, please visit: www.SwissChuck.com
57
SCHAUBLIN collet clamping, Type B L l3
D
d1
Mounting chuck, manual
d2
l2 l1
l2 l1
d1 d2 d3 D
L
Mounting chuck, automatic Type B axfix
T1
520
TF
510
507
EA + M
Name
ZSP.507-B32Am
Mounting chuck
B32
ZSP.507-B32Aka Mounting chuck
B32
ZSP.510-B32Am
Msst:
Form.:
Mounting chuck
B32
ZSP.510-B32Aka Mounting chuck
B32
ZSP.520-B32Am
Mounting chuck
B32
ZSP.520-B32Aka Mounting chuck
B32
ZSP.520-B45Am
Mounting chuck
B45
ZSP.520-B45Aka Mounting chuck
B45
axfix
21.06.2010 ph
1:2.5 A3
Power-actuated
pL LEHMANN Item no.
Manual
Status:
System
Overview
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510 (see pp. 64/65)
•
•
l1 [mm]
[mm] Typ W
[mm]
133
59
75
--
Parametermasse
• •
•
133
• • • •
-
[mm]-
Msst:
1:2.5
126A3 Form.: 130
59
75
--
•
• •
l Spannzangenfutter 2 l 3 Status:D
L [mm]
PETER LEHMANN AG, CH-3552 BÄRAU
Required Niederhauser clamping Item no., Ae.-In.: d1 Dokument d2Nr.: d3 cylinder * incl. adapter Spannzangenfutter Dokument Nr.: [mm] 021-0051 [mm] [mm] flange 0 (Option) Parametermasse 021-0054 Typ B32 LEHMANN AG, CH-3552 53 PETER62 88 BÄRAU 507-B32
126
SPZ.5xx-d2.5d25 507-B32KA 53
62
88
130 149
59
75
135
25
54.5
180
76
--
142
25
55.5
510-B32 SPZ.5xx-d2.5d25 510-B32KA
--
130
53
62
90
130
55
105
--
160
65
96
130
68
105
88
520-B32 SPZ.5xx-d2.5d25 520-B32KA
--
520-B45 SPZ.520-d2.5
520-B45KA
T2 / T3
* For T-type rotary tables it may be necessary to increase the center height, see p. 64
Clamping range and passage
MOT / KAB WMS / CNC
System
Mounting chuck
Clamping range
Collet passage
[mm]
[mm]
B32
0.3...32
28
B45
1...45
36
For more information, please visit: www.niederhauser.ch
B32, manual
B45, manual
B32, automatic
RFX/LFX
Collet holder B32 NEW
with pointed B32 collet
with standard B32 collet
Workpiece clamping
For more, please see p. 59
Principle of collet clamping with HSK application
General accessories
B A
H
H
A
Technology / engineering
B
B A
Automatic collet clamping
58
Manual collet clamping
Ae.-In.:
0
SCHAUBLIN collet clamping, Type W
l2 l1
d1
D
L l1
d1 d2 d3 D
Collect adapter
Mounting chuck, manual
[mm]
[mm]
[mm]
35
--
70
111
36
53
126
50
35
--
70
38/54 38/54 *
Form.:
A3
Ae.-In.:
d3
[mm] 0
PETER LEHMANN AG, CH-3552 BÄRAU
Niederhauser Item no., Adapter W20adapter / W25 incl. Parametermasse flange
Einsatz W 20/25 (507-520)
W20
•
Mounting chuck
W20
•
with HSK application
W20
ZSP.507-W25m
with HSK application
W25
•
50
35
--
70
ZSP.507-W25Am
Mounting chuck
W25
•
135
60
76
126
ZSP.507-W25k
with HSK application
W25
50
35
--
70
38/54 *
ZSP.507-W31m
with HSK application
W31.75
•
50
35
--
70
46
--
--
ZSP.507-W31Am
Mounting chuck
W31.75
•
122
48
64
126
53
62
88
ZSP.507-W31k
with HSK application
W31.75
•
50
35
--
70
46
--
--
SPZ.5xx-d2.5
ZSP.507-W31kND
with HSK application, effective W31.75 passage increased ø25mm
•
50
35
--
70
46
--
--
SPZ.5xx-d2.5d25
ZSP.510-W20m
with HSK application
W20
•
50
35
--
70
38/54 *
--
--
ZSP.510-W20Am
Mounting chuck
W20
•
111
36
53
126
54
88
ZSP.510-W20k
with HSK application
W20
50
35
--
70
38/54 *
--
--
ZSP.510-W25m
with HSK application
W25
•
50
35
--
70
38/54 *
ZSP.510-W25Am
Mounting chuck
W25
•
135
60
76
126
ZSP.510-W25k
with HSK application
W25
50
35
--
70
38/54 *
ZSP.510-W31m
with HSK application
W31.75
•
50
35
--
70
46
--
--
ZSP.510-W31Am
Mounting chuck
W31.75
•
122
48
64
126
53
62
88
ZSP.510-W31k
with HSK application
W31.75
50
35
--
70
46
--
--
SPZ.5xx-d2.5
ZSP.510-W31kND
with HSK application, effective W31.75 passage increased ø25mm
50
35
--
70
46
--
--
SPZ.5xx-d2.5d25
ZSP.520-W20Am
Mounting chuck
W20
•
127
36
53
130
40
54
88
520-W20
ZSP.520-W25Am
Mounting chuck
W25
•
151
60
76
130
48
59
88
520-W25
ZSP.520-W31Am
Mounting chuck
W31.75
•
138
48
64
130
53
62
88
520-W31.75
ZSP.507-W20k
•
•
•
•
• •
38/54
40
48
40
48
--
--
54
88
--
--
--
--
59
88
--
--
--
--
59
88
--
--
507-W20 SPZ.5xx-d2.5 507-W25 SPZ.5xx-d2.5 507-W31.75
510-W20 SPZ.5xx-d2.5 510-W25 SPZ.5xx-d2.5 510-W31.75
* For T-type rotary tables it may be necessary to increase the center height, see p. 64
Collet holder W25
Collet adapters (Type W)
0
TF
ZSP.507-W20Am
50
Ae.-In.:
T1
with HSK application
Dokument Nr.:
021-0050
T2 / T3
ZSP.507-W20m
Overview
Spannzangenfutter L1 L2 D Parametermasse
[mm] Typ W
PETER LEHMANN AG, CH-3552 BÄRAU
Required clamping cylinder * (Option)
MOT / KAB WMS / CNC
A3
L
* with/ without threaded Status: Dokument Nr.: d2 protective ring021-0051 [mm] Msst: 1:2
RFX/LFX
Form.:
1:2.5
Power-actuated
Msst:
Manual
21.06.2010 ph
Name
d1 [mm]
Workpiece clamping
520
510
507
pL LEHMANN Item no.
Status:
System
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510 (see pp. 64/65)
EA + M
L
NEW
W20
W25
W31.75 (5C)
General accessories
For more information, please visit: www.ki-mech.ch with standard W25 collet
Technology / engineering
+ Rugged and slim design for better accessibility + Concentricity < 0.005 mm
Clamping range and (effective) passage System W20 W25 W31.75 (5C)
Clamping range
Collet passage
Standard effective passage
[mm]
[mm]
[mm]
0.3...23 0.3...29 0.5...31
14.5 21 27
14 17 17
Item no.
Increased effective passage [mm]
ZSP.???-W31kND
25
??? = Rotary table type (e.g. 510)
59
SCHAUBLIN collet clamping, Type F and ER for sizes 507 to 530
for sizes 507 to 530 L
L
l2
d1
D
d2
d1
Mounting chuck, manual Type F
Overview
Collet clamping Type F
Status:
507 510
ZSP.510-F35Ak
530
T1 T2 / T3
A3
Name
•
Mount. chuck, power-actuated
ZSP.510-F35Am Mounting chuck
Mount. chuck, power-actuated
ZSP.530-F66Ak
L
l1
[mm]
[mm]
[mm]
129
1:3
Form.:
A3
D
[mm]
Parametermasse
PETER LEHMANN AG, CH-3552 BÄRAU
Required d 1 clamping [mm] cylinder *
Manual
F35
1...30
•
F35
1...30 114.4 73.4 112
85 SPZ.5xx-9
510-F35K
F48
1...42
90
520-F48
F48
1...42 137.9 90.9 155 102 SPZ.520-9
520-F48K
F66
4...60
530-F66
F66
4...60 174.9 108.9 235 130 SPZ.530-9
•
40 160
145
40 160
192
90
507-F35
85 SPZ.5xx-9
507-F35K
90
510-F35
78 210 120
530-F66K
Automatic
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510 (see pp. 64/65)
MOT / KAB WMS / CNC
* For T-type rotary tables it may be necessary to increase the center height, see p. 64
Name
Manual
[mm]
[mm]
[mm]
[mm]
[mm]
Mounting chuck
•
ER-25
0.5...17
62
30
--
90
42
-- 507-ER25
ZSP.507-E32Am
Mounting chuck
•
ER-32
1...22
70
38
--
90
50
-- 507-ER32
ZSP.507-E40Am
Mounting chuck
•
ER-40
2...30
72
40
--
90
63
-- 507-ER40
System
[mm]
L
l1
l2
D
d1
d2
[mm]
ZSP.510-E25Am
Mounting chuck
•
ER-25
0.5...17
46
30
--
90
42
-- 510-ER25
ZSP.510-E32Am
Mounting chuck
•
ER-32
1...22
54
38
--
90
50
-- 510-ER32
ZSP.510-E40Am
Mounting chuck
•
ER-40
2...30
56
40
--
90
63
-- 510-ER40
ZSP.520-E25Am
Mounting chuck
•
ER-25
0.5...17
80
30
50
130
42
90 520-ER25
ZSP.520-E32Am
Mounting chuck
•
ER-32
1...22
88
38
50
130
50
90 520-ER32
ZSP.520-E40Am
Mounting chuck
•
ER-40
2...30
90
40
50
130
63
90 520-ER40
D
General accessories
Niederhauser Item no., incl. adapter flange
ZSP.507-E25Am
for size 520
L
L l2 l1
D
d1
l1
Technology / engineering
Clamping capacity
pL LEHMANN Item no.
d1 d2
520
Workpiece clamping
510
507
RFX/LFX
Zangenspannung Typ ER
for sizes 507 and 510
Mounting chuck, manual Type ER
Mounting chuck, manual Type ER
For more information, please visit: www.niederhauser.ch
60 Status:
021-0052
1...30
129
Dokument Nr.:
Niederhauser Item no., incl. adapter flange
KSZ-MB-60
1...30 117.4 73.4 112
•
40 160
Spannzangenfutter
0
F35
•
Mount. chuck, power-actuated
Clamping capacity
Msst:
F35
•
ZSP.530-F66Am Mounting chuck
21.06.2010 ph 021-0056
Typ F66
• •
Mount. chuck, power-actuated
ZSP.520-F48Am Mounting chuck ZSP.520-F48Ak
System
Ae.-In.:
Dokument Nr.: Status:
Parametermasse PETER LEHMANN AG, CH-3552 BÄRAU
Manual Pneumatic Hydraulic
1:3
Form.:
ZSP.507-F35Am Mounting chuck ZSP.507-F35Ak
520
TF
EA + M
pL LEHMANN Item no.
Msst:
Mounting chuck, hydraulic Type F
Spannzangenfutter
21.06.2010 ph
D
l1
l1
Spannzangenfutter
Status: 22.06.2010 ph Dokument Nr.:
Ae.-In.:
Spannzangenfutter
Dokument Nr.:
Ae.-In.:
Manual
Ae.-In.:
0
HAINBUCH / OTTET collet clamping L
L
l2
l2
L
D
d1
D
d2
d1
Manual
D
l1
l1
Hydraulic
Hydraulic axfix
Chuck, axzug
510 520 530
A3
Gr.
[mm]
[mm]
PETER LEHMANN AG, CH-3552 BÄRAU
32 •
4...32
Typ FNH-KA-32
[mm]
124
18 20
32
• 4...32
97
ZSP.507-H32Aka Chuck, axfix
32
• 4...32
118
ZSP.510-H32Am
Chuck, axzug
32 •
4...32
124
18
30 160
72 114
ZSP.510-H32Ak
Chuck, axzug
32
• 4...32
97
20
60 140
72
ZSP.510-H32Aka Chuck, axfix
32
• 4...32
118
ZSP.520-H42Am
Chuck, axzug
42 •
4...42
140
30
-- 160
95
ZSP.520-H42Ak
Chuck, axzug
42
• 4...42
130
25
85 150
95
ZSP.520-H42Aka Chuck, axfix
42
• 4...42
128
ZSP.530-H65Am
Chuck, axzug
65 •
72
ZSP.530-H65Ak
Chuck, axzug
65
130
130
149
25
SPZ.5xx-9
507-H32K
SPZ.5xx-9
507-H32KA
SPZ.5xx-9
510-H32K
SPZ.5xx-9
510-H32KA
Overview
510-H32
--
135
4...65 152.8 153 • 4...65
60 140
520-H42
Hydraulic axfix
SPZ.520-9 520-H42K SPZ.520-9 520-H42KA
35 210 210 125 80 210 120
EA + M
ZSP.507-H32Ak
1:2.5
Form.:
TF
Chuck, axzug
Msst:
Dokument Nr.:
021-0060
T1
ZSP.507-H32Am
22.06.2010 ph
Spannzangenfutter Ae.-In.: Dokument Nr.: Required Niederhauser Spannzangenfutter Parametermasse 0 Item no., incl.021-0053 D d1 d2 clamping Typ KA-42-A5 adapter flange [mm] [mm]021-0058 [mm] [mm] 0 cylinder * Manual 30 160 72 114 507-H32 Status:
22.06.2010 ph Parametermasse Msst: Ae.-In.: 1:3 Typ K-32 PETER LEHMANN AG, CH-3552 BÄRAU PETER LEHMANN AG, CH-3552 BÄRAU Form.: A3 Dokument Nr.:
T2 / T3
Name
507
pL LEHMANN Item no.
Status: Clam21.06.2010 ph ping Msst: 1:2.5 Spannzangenfutter capacityParametermasse L Form.: l 1A3 l 2
530-H65 SPZ.530-9 530-H65K
MOT / KAB WMS / CNC
Status:
Manual Hydraulic
HAINBUCH collet clamping
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510 (see pp. 64/65) * For T-type rotary tables it may be necessary to increase the center height, see p. 64
Hydraulic
507 510 520
l1 [mm]
Required rotary union or clamping cylinder*
Niederhauser Item no., incl. adapter flange
[mm]
[mm]
[mm]
–
85
–
•
DDF.507- 04
507-FNO-1
120
70
82
–
•
DDF.507- 04
507-FNO-PH
ZSP.507-OTkh
120
70
96
20
•
SPZ.5xx- 9
507-FNO-K
ZSP.510-OTp
130
–
85
–
•
DDF.510- 04
510-FNO-1
120
70
85
–
•
DDF.510- 04
510-FNO-PH
ZSP.510-OTkh
120
70
99
20
•
SPZ.5xx- 9
510-FNO-K
ZSP.520-OTp
145
– 101
–
•
DDF.520- 04
520-FNO-1
ZSP.507-OTph
ZSP.510-OTph
ZSP.520-OTph ZSP.520-OTkh
OTTET collet chuck
OTTET collet chuck
OTTET collet chuck
B
130
70
98
–
•
DDF.520- 04
520-FNO-PH
130
70 102
20
•
SPZ.520- 9
520-FNO-K
RFX/LFX
L
130
ZSP.507-OTp
B
d1
Workpiece clamping
Name
D
General accessories
pL LEHMANN Item no.
Poweractuated
OTTET collet clamping
* see pp. 64–67 For more information, please visit: www.niederhauser.ch
External clamping
E
C
Technology / engineering
J
H
J
H
D
A
The collet chuck with clamping piston inside is suitable for internal and external clamping, pneumatically actuated.
Internal clamping
E
61
A
TOBLER collet clamping (quick change system)
a member of
group
MOT / KAB WMS / CNC
520
T2 / T3
T1
510
TF
507
EA + M
pL LEHMANN Item no.
NameCollet
Hydraulic
Overview
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510 (see pp. 64/65)
L
[mm]
l1
[mm]
l3
[mm]
D
[mm]
TOBLER TOBLER Item no., catalog incl. adapter reference flange
TOB.507-C42
Axzug
•
95
76.5
140
98 SPZ.5xx-15
TCC42
LEH507-TCC42
TOB.507-C65
Axzug
•
100
75.5
150 120 SPZ.5xx-15
TCC65
LEH507-TCC65
TOB.507-P42
Axfix
•
96.5
40
60
140 116 SPZ.5xx-15
TCCP42 LEH507-TCCP42
TOB.507-P65
Axfix
•
100
78.5
59.5
150 140 SPZ.5xx-15
TCCP65 LEH507-TCCP65
TOB.510-C42
Axzug
•
95
76.5
140
98 SPZ.5xx-15
TCC42
LEH510-TCC42
TOB.510-C65
Axzug
•
100
75.5
150 120 SPZ.5xx-15
TCC65
LEH510-TCC65
TOB.510-P42
Axfix
•
96.5
40
60
140 116 SPZ.5xx-15
TCCP42 LEH510-TCCP42
TOB.510-P65
Axfix
•
100
78.5
59.5
150 140 SPZ.5xx-15
TCCP65 LEH510-TCCP65
TOB.520-C42
Axzug
•
98.7
80.2
140
98 SPZ.520-15
TCC42
LEH520-TCC42
TOB.520-C65
Axzug
•
93.2
68.7
150 120 SPZ.520-15
TCC65
LEH520-TCC65
TOB.520-P42
Axfix
•
100.2
40
63.7
140 116 SPZ.520-15
TCCP42 LEH520-TCCP42
TOB.520-P65
Axfix
•
93.2
78.5
52.7
150 140 SPZ.520-15
TCCP65 LEH520-TCCP65
* see p. 64
Workpiece clamping
RFX/LFX
For more information, please visit: www.tobler.moriseiki.de
Technology / engineering
General accessories
TCC
TCCP
62
l2
[mm]
Required d1 clamping [mm] cylinder *
52
52
52
TOBLER mandrels
a member of
group
d3
mh
111.5
60
50
20
35
135 102
57
15 – 19 SPZ.5xx-15
TMTP1
LEH507-TMTP1
mh
116
60
50
20
40
135 102
57
20 – 24
SPZ.5xx-15
TMTP2
LEH507-TMTP2
Axzug
mh
122.5
60
50
20
46
135 102
57
25 – 9
SPZ.5xx-15
TMTP3
LEH507-TMTP3
TOB.507-TP4
Axzug
mh
127
60
50
20
50
135 112
67
30 – 34
SPZ.5xx-15
TMTP4
LEH507-TMTP4
TOB.507-TP5
Axzug
mh
137
60
50
20
60
135 112
67
35 – 39 SPZ.5xx-15
TMTP5
LEH507-TMTP5
TOB.507-TP6
Axzug
mh
136.5
60
50
20
60
135 112
67
40 – 44 SPZ.5xx-15
TMTP6
LEH507-TMTP6
TOB.507-TP7
Axzug
mh
163
60
55
20
80
135 135
88
45 – 53 SPZ.5xx-15
TMTP7
LEH507-TMTP7
TOB.507-TP8
Axzug
mh
173
60
55
20
90
135 135
88
55 – 63 SPZ.5xx-15
TMTP8
LEH507-TMTP8
TOB.507-TP9
Axzug
mh
183
60
55
20
100 135 135
88
65 – 81 SPZ.5xx-15
TMTP9
LEH507-TMTP9
TOB.507-TP10
Axzug
mh
204
60
60
20
122 135 135
73
82 –100 SPZ.5xx-15
TMTP10
LEH507-TMTP10
TOB.507-DI0
Axfix
mh
78
53
20
135
80
16–25
SPZ.5xx-15
TMDI0
LEH507-TMDI0
TOB.507-DI1
Axfix
mh
85
55
20
135
80
20–40
SPZ.5xx-15
TMDI1
LEH507-TMDI1
TOB.507-DI2
Axfix
mh
100
55
20
135 105
35–60
SPZ.5xx-15
TMDI2
LEH507-TMDI2
TOB.507-DI3
Axfix
mh
115
55
20
135 120
55–80
SPZ.5xx-15
TMDI3
LEH507-TMDI3
TOB.510-TP1
Axzug
mh
111.5
60
50
20
35
135 102
57
15 – 19 SPZ.5xx-15
TMTP1
LEH510-TMTP1
TOB.510-TP2
Axzug
mh
116
60
50
20
40
135 102
57
20 – 24
SPZ.5xx-15
TMTP2
LEH510-TMTP2
TOB.510-TP3
Axzug
mh
122.5
60
50
20
46
135 102
57
25 – 9
SPZ.5xx-15
TMTP3
LEH510-TMTP3
TOB.510-TP4
Axzug
mh
127
60
50
20
50
135 112
67
30 – 34
SPZ.5xx-15
TMTP4
LEH510-TMTP4
TOB.510-TP5
Axzug
mh
137
60
50
20
60
135 112
67
35 – 39 SPZ.5xx-15
TMTP5
LEH510-TMTP5
TOB.510-TP6
Axzug
mh
136.5
60
50
20
60
135 112
67
40 – 44 SPZ.5xx-15
TMTP6
LEH510-TMTP6
TOB.510-TP7
Axzug
mh
163
60
55
20
80
135 135
88
45 – 53 SPZ.5xx-15
TMTP7
LEH510-TMTP7
TOB.510-TP8
Axzug
mh
173
60
55
20
90
135 135
88
55 – 63 SPZ.5xx-15
TMTP8
LEH510-TMTP8
TOB.510-TP9
Axzug
mh
183
60
55
20
100 135 135
88
65 – 81 SPZ.5xx-15
TMTP9
LEH510-TMTP9
TOB.510-TP10
Axzug
mh
204
60
60
20
122 135 135
73
82 –100 SPZ.5xx-15
TMTP10
LEH510-TMTP10
TOB.510-DI0
Axfix
mh
78
53
20
135
80
16–25
SPZ.5xx-15
TMDI0
LEH510-TMDI0
TOB.510-DI1
Axfix
mh
85
55
20
135
80
20–40
SPZ.5xx-15
TMDI1
LEH510-TMDI1
TOB.510-DI2
Axfix
mh
100
55
20
135 105
35–60
SPZ.5xx-15
TMDI2
LEH510-TMDI2
TOB.510-DI3
Axfix
mh
115
55
20
135 120
55–80
SPZ.5xx-15
TMDI3
LEH510-TMDI3
TOB.520-TP1
Axzug
mh
119.2
68
58
28
35
135 102
57
15 – 19 SPZ.520-15 TMTP1
LEH520-TMTP1
TOB.520-TP2
Axzug
mh
123.7
68
58
28
40
135 102
57
20 – 24
SPZ.520-15 TMTP2
LEH520-TMTP2
TOB.520-TP3
Axzug
mh
130.2
68
58
28
46
135 102
57
25 – 9
SPZ.520-15 TMTP3
LEH520-TMTP3
TOB.520-TP4
Axzug
mh
134.7
68
58
28
50
135 112
67
30 – 34
SPZ.520-15 TMTP4
LEH520-TMTP4
TOB.520-TP5
Axzug
mh
144.7
68
58
28
60
135 112
67
35 – 39 SPZ.520-15 TMTP5
LEH520-TMTP5
TOB.520-TP6
Axzug
mh
144.2
68
58
28
60
135 112
67
40 – 44 SPZ.520-15 TMTP6
LEH520-TMTP6
TOB.520-TP7
Axzug
mh
170.7
68
63
28
80
135 135
88
45 – 53 SPZ.520-15 TMTP7
LEH520-TMTP7
TOB.520-TP8
Axzug
mh
180.7
68
63
28
90
135 135
88
55 – 63 SPZ.520-15 TMTP8
LEH520-TMTP8
TOB.520-TP9
Axzug
mh
190.7
68
63
28
100 135 135
88
65 – 81 SPZ.520-15 TMTP9
LEH520-TMTP9
TOB.520-TP10
Axzug
mh
211.7
68
68
28
122 135 135
73
82 –100 SPZ.520-15 TMTP10
LEH520-TMTP10
TOB.520-DI0
Axfix
mh
85.7
61
28
135
80
16–25
SPZ.520-15 TMDI0
LEH520-TMDI0
TOB.520-DI1
Axfix
mh
92.7
62.7
28
135
80
20–40
SPZ.520-15 TMDI1
LEH520-TMDI1
TOB.520-DI2
Axfix
mh
107.7 62.7
28
135 105
35–60
SPZ.520-15 TMDI2
LEH520-TMDI2
TOB.520-DI3
Axfix
mh
122.7 62.7
28
135 120
55–80
SPZ.520-15 TMDI3
LEH520-TMDI3
*mh= either manual or hydraulic. If hydraulic, the corresponding clamping cylinder is required
[mm]
Overview
d2
[mm]
EA + M
d1
[mm]
TF
D
[mm]
T1
l4
[mm]
T2 / T3
TOB.507-TP3
l3
[mm]
MOT / KAB WMS / CNC
Axzug
l1
[mm]
RFX/LFX
Axzug
TOB.507-TP2
l1
[mm]
Workpiece clamping
TOB.507-TP1
L
[mm]
General accessories
Name Mandrel
Operation*
pL LEHMANN Item no.
TOBLER Required TOBLER Item no., clamping catalog incl. adapter cylinder ** reference flange
Technology / engineering
520
510
507
SPZ.5xx = Item number for combined clamping cylinder for types 507 and 510 (see pp. 64/65)
** see p. 64
63
Clamping cylinder
Compact, powerful, for air and oil D
L
1
2
Overview
directly on the spindle
Effective direction Name
Item no. 507
SPZ.5xx-9
EA + M
510
TF
520
Connection thread
2.5
5.2
102
60
22
M24x1.5
•
9
18.8
102
60
22
M24x1.5
•
15
18.8
102
72
22
M24x1.5
•
2.5
5.2
102
52
22
M24x1.5
•
9
18.8
102
22
M24x1.5
•
15
18.8
102
52Status:
6423.06.2010 ph 22
M24x1.5
•
SPZ.5xx-15 SPZ.510-WMS
Draw tube extension, for WMS.510-VOR7
SPZ.VDS-d25
Anti-twist protection for draw tube ø25
SPZ.520-9
D
L
Msst:
1:2
Form.:
A3
5.2
102
73
22
M24x1.5
•
102
73
22
M24x1.5
•
15
18.8
102
85
22
M24x1.5
•
22
M24x1.5
5.2
102
65
22
M24x1.5
•
9
18.8
102
65
22
M24x1.5
•
15
18.8
102
77
22
M24x1.5
•
22
M24x1.5
hydraulic or pneumatic, double
SPZ.530-WMS
Draw tube extension, for WMS.530-VOR7
SPZ.Awk-Vor
Preparation for presence check (control box optional, SPZ.Awk)
SPZ.Awk
Control fox for presence check
Principle of operation
NEW
Parametermasse
•
2.5
SPZ.530-15
Spannzylinder •
18.8
Draw tube extension, for WMS.520-VOR7
SPZ.530-9
M24x1.5
PETER LEHMANN AG, CH-3552 BÄRAU
9
SPZ.520-15 SPZ.530-d2.5
22
2.5 hydraulic or pneumatic, double
SPZ.520-WMS 530
d
hydraulic or pneumatic, double
SPZ.520-d2.5
alle Typen
[mm]
Oil
Anti-twist protection for draw tube ø25
SPZ.5xx-9
T1
[mm]
SPZ.5xx-15 SPZ.5xx-d2.5
T2 / T3
[mm]
hydraulic or pneumatic, double
SPZ.VDS-d25
MOT / KAB WMS / CNC
[cm3]
H
[mm]
SPZ.5xx-d2.5
in combination with WMS RxN-7xx/8xx
•
Raised center height on T-type rotary tables
RFX/LFX
Depending on the clamping cylinder, the center height on T-type rotary tables increases (option, see below):
B
A
Connection thread
Item no.
Rotary table
2.5 mm* 9 mm* 15 mm* 2.5 mm* 9 mm* 15 mm*
fix / fixX
Workpiece clamping
T?-507510
A
General accessories
B
SPH.511TF-020-fix
TF-510510
SPH.511TF-040-fix
TF-510510
SPH.512TF-020-fix
TF-510520
SPH.512Tx-040-fix
Tx-510520
SPH.512Tx-060-fix
Tx-510520
n.e. 20
40 40
T1-520520
SPH.522Tx-040
T1-520520
A
vario / varioX
Technology / engineering
H
Locknut Draw tube (not included in delivery)
64
20
40
40
n.e. 20
20 n.e.
SPH.501Tx-020-vario
T?-507510
SPH.501Tx-040-vario
T?-507510
40 20
20
n.e.
SPH.511TF-020-vario
TF-510510
SPH.511TF-080-vario
TF-510510
80
SPH.511TF-100-vario
TF-510510
n.e.
100
SPH.512Tx-080-vario
T?-510520
80
80
SPH.512Tx-100-vario
T?-510520
SPH.522Tx-020-vario
T1-520520
SPH.522Tx-080-vario
T1-520520
SPH.522Tx-100-vario
T1-520520
x = Rotary table model T1, T2, T3 n.e. = not available
20 40
T1-520520.O..
B
20
60
T1-510520.O.. SPH.522Tx-020
20
n.e. 100 100
20 80
80 100
? = Rotary table model TF, T1, T2, T3 * Clamping cylinder stroke...
Clamping cylinder
All clamping cylinders: Tensile force 23 kN, permissible pressure max. 120 bar
RFX/LFX
MOT / KAB WMS / CNC
T2 / T3
T1
TF
EA + M
Overview
Pneumatically actuated: Force diagram 3…10 bar (compression or tension)
Technology / engineering
General accessories
Workpiece clamping
Hydraulically actuated: Force diagram 10…120 bar (compression or tension; suitable hydraulic unit p. 69)
To ensure sufficient clamping force for pneumatically operated clamping cylinders, for instance with collets, we recommend using a booster by SMC, no. VBA10A-02 (available from your nearest SMC dealer)
65
Rotary unions
Ultra-compact, for air and oil
D
L
1
2
directly on the spindle
3
in combination with WMS RxN-2xx
in combination with WMS RxN-7xx/8xx
530
MOT / KAB WMS / CNC
T2 / T3
520
T1
TF
510
EA + M
507
Overview
Rotary unions for rotary table Item no.
Flutes
DDF.507-04 DDF.507-04-2
D
L
Oil
Air
4
•
•
4
•
•
DDF.510-04
4
•
•
DDF.510-06
6
•
•
DDF.510-04-2
4
•
•
DDF.510-04-7
4
•
•
DDF.510-06-7
6
•
•
DDF.520-04
4
•
•
DDF.520-06
6
•
•
DDF.520-04-2
4
•
•
DDF.520-04-7
4
•
•
DDF.520-06-7
6
•
•
DDF.530-04
4
•
•
DDF.530-06
6
•
•
DDF.530-04-2
4
•
•
DDF.530-04-7
4
•
•
•
DDF.530-06-7
6
•
•
•
[mm]
[mm]
•
30
• • •
21
Status:
•
23.06.2010 ph Msst:
1:2
Form.:
A3
• PETER LEHMANN AG, CH-3552 BÄRAU
Parametermasse
Dokument Nr.:
021-0065
• 100
• 42
• • • • •
34
•
All rotary unions can be used on all T-type rotary tables without increasing the center height so long as no angular position measuring system is used.
RFX/LFX
Drehdurchführung
•
Take-off or medium transfer
General accessories
520/530
510
Workpiece clamping
507
Rotary unions for counter bearing Item no.
Flutes
Oil Air
DDG.507-04
4
•
DDG.510-04
4
DDG.510-06
6
DDG.520-04 DDG.520-06
D
L
[mm]
[mm]
•
100
30
•
•
116
30
•
•
116
54
4
•
•
166
44
6
•
•
166
44
Technology / engineering
Rotary unions for rotoFIX (see p. 40)
2 connections facing up
66
2 connections facing down
4 connections, at rear
Ae.-In.:
0
Rotary unions
All rotary unions: NEW Channel size ø3.5 mm, permissible pressure 250 bar
Overview
Options for T-typre rotary tables
DDG.510520AG-fix
•
•
DDF.510520AS-fixL
•
DDG.520520AG-fix
•
DDF.520520AS-fixL
•
DDG.507510AG-var
• •
DDF.507510AS-varR DDF.510510AS-varL
• •
DDF.510520AS-varL
•
DDF.510520AS-varR •
DDF.520520AS-varL
•
DDF.520520AS-varR
if TF or T1, only for varioX
•
if TF or T1, only for varioX
•
only for varioX only for varioX
• •
if TF or T1, only for varioX
•
if TF or T1, only for varioX
•
•
•
Medium transfer from tilting axis to dividing axis (front)
• •
•
Item no. for center height increase on T-type rotary tables
fix / fixX
The center height changes only if the rotary union is used on an angular position measurement system. Item no.
Rotary table
SPH.501TF-020-fix
TF-507510
20 n.e.
SPH.501Tx-040-fix
Tx507510
40 n.e.
TF-510510
0
0
TF-510520
0
0
SPH.512Tx-020-fix
Tx-510520
SPH.512Tx-020-fix
T1-510520.O 20 n.e. T?-520520 T1-520520.O
vario / varioX
EA + M
• •
• •
DDG.520520AG-var
Medium transfer from tilting axis to dividing axis (rear)
•
•
•
DDG.510520AG-var
if TF or T1, only for fixX •
•
•
DDF.510510AS-varR
if TF or T1, only for fixX
•
• •
DDF.507510AS-varL
only for fixX •
• •
TF
if TF or T1, only for fixX
•
•
MOT / KAB WMS / CNC
fix / fixX
if TF or T1, only for fixX
•
•
DDF.520520AS-fixR
vario / varioX
• •
DDF.510510AS-fix
DDF.510520AS-fixR
Remarks
T1
•
DDF.507510AS-fixR
B
•
T2 / T3
DDF.507510AS-fixL
A
SPH.501Tx-060-vario T?-507510
RFX/LFX
•
Essential option for DDF through adapter plate with WMS.5xx-Vor7 Item no. DDF.WMS-7
Left •
Rotary union DT (max. 4-fluted) A
Right •
Workpiece clamping
•
Remarks Adjustment strip, rotary table adapter plate
Rotary union GLA (max. 4-fluted)
General accessories
Right
DDG.507510AG-fix
B
20 20 0
0
0 n.e.
Left-hand version Rotary table adapter plate
Counter bearing connector block
Technology / engineering
Item no.
Left
The following options (adapter plate and tubing) are required in order to feed the rotary unions on the dividing axis via the tilting axis::
60 n.e.
SPH.511TF-060-vario TF-510510
60 60
SPH.512Tx-040-vario T?-510520
n.e. 40
SPH.512Tx-060-vario T?-510520
60 n.e.
SPH.522Tx-040-vario T?-520520
40 40
x = Rotary table model T1, T2, T3 ? = Rotary table model TF, T1, T2, T3 n.e. = not available
67
Tailstocks
C
F A
X 190 150
A
+0.04 0
0
F
A
0.01/100 A
0
H
0.01/100 A
0 F
+0.04 0
B D
A 0 40
+0.04 0
H A
A B D
X 190 150 0 40
0 F
H
0.01/100 A
D
C
0.01/100 A
B
+0.04 0
A
X0 190 40 150
B D
H
X 190 150
A
C
0 40
C
Right-hand version. Left-hand version also available (option); all thicknesses are identical, just laterally reversed.
measured without load, quill extended halfway
Overview
Standard design for all types = right-handed version (as shown) Status:
Status: HydrauWeight A B 23.06.2010 C Status: F H PneumaReitstock pneum. Status: Ae.-In.: Reitstock pneum. Dokument Nr.: Ae.-In.: Dokument Nr.: phAe.-In.: 23.06.2010 RST.LIG-xxxm RST.LIG-xxxm Ae.-In.: Dokument Nr.: DokumentphNr.: 23.06.2010 ph Parametermasse Parametermasse lic 3) [kg] Item no. Name [mm] [mm] [mm]Msst: [mm] [mm] Manual tic 2) Msst: 1:4 1:4 021-0074 021-0074 0 1:4 Msst: 1:4 0 PETER LEHMANN AG, CH-3552 BÄRAU AG, CH-3552 BÄRAU PETER LEHMANN Form.: 026-0073 A3 1 026-0073 1 Form.: A3 für Katalog für Katalog 500 PETER LEHMANN4) AG, CH-3552 BÄRAU PETER LEHMANN AG,500 CH-3552 BÄRAU A3 Form.: A3 COMPACT tailstock 222 128 130 100 30 • 11 RST.COM-110m LIGHT tailstock 255 40 • 20 142 RST.LIG-110m LIGHT tailstock 225 40 • 20 150 120 184 RST.LIG-110p 1) LIGHT tailstock 229 40 • 24 168 RST.LIG-110h 1) 222 168 130 100 30 • 16 RST.COM-150m 4) COMPACT tailstock LIGHT tailstock 255 40 • 25 142 RST.LIG-150m LIGHT tailstock 40 • 25 190 120 184 RST.LIG-150p 1) 238 LIGHT tailstock 40 • 29 168 RST.LIG-150h 1) LIGHT tailstock 255 40 • 30 142 RST.LIG-180m LIGHT tailstock 40 • 30 220 120 184 RST.LIG-180p 1) 238 LIGHT tailstock 40 • 34 168 RST.LIG-180h 1) LIGHT tailstock 255 40 • 35 142 RST.LIG-220m LIGHT tailstock 40 • 35 260 120 184 RST.LIG-220p 1) 238 LIGHT tailstock 40 • 40 168 RST.LIG-220h 1) LIGHT tailstock 255 40 • 42 142 RST.LIG-270m LIGHT tailstock 40 • 42 310 120 184 RST.LIG-270p 1) 238 LIGHT tailstock 40 • 47 168 RST.LIG-270h 1) Left-hand version, manual RST.L-m Left-hand version, pneumatic RSTL-p Pneumatic, without manual lever valve RST.R-poh Left-hand version, pneumatic, without manual lever RST.L-poh Left-hand version, hydraulic RST.L-h Hydraulic without manual lever valve RST.R-hoh Left-hand version, hydraulic, without manual lever valve RST.L-hoh Stroke monitoring for tailstock (pneumatic, hydraulic), free cable ends 5 m of which 4.5 m in flexible tubing; RST.Hub stroke 5 mm shorter Fixed center, hardened steel MK2 RST.SPI-MK2s Fixed center, hardened steel MK3 RST.SPI-MK3s Fixed center, HM use MK2 RST.SPI-MK2hm Fixed center, HM use MK3 RST.SPI-MK3hm
23.06.2010 ph Msst: Form.:
T1
TF
Center height D [mm]
EA + M
110
150
180
T2 / T3
220
Workpiece clamping
RFX/LFX
Tailstock Option / Accessories
MOT / KAB WMS / CNC
270
All LIGHT tailstocks: Parallelism of quill axis to alignment groove adjustable thanks to zentriX system (see operating manual) 1)
2) 3)
CANNOT be retrofitted can be retrofitted
General accessories
4)
elivered as standard with manual lever valve. Connection plate for D external hydraulic supply is a special model, please contact factory. Impact force approx. 660...2000 N at 2...6 bar air Impact force approx. 8000 N at max. 24 bar oil pressure Delivered with center height +/-0.01 mm
Morse taper size (DIN 228) – COMPACT = MK 2 – LIGHT = MK 3
Technology / engineering
Suitable alignment elements Item no. AUR.zX-12 AUR.zX-14 AUR.zX-16 AUR.zX-18
Name zentriX alignment pin, 1 pair
Groove width 12g6 14g6 16g6 18g6 Pneumatic version
68
• • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Hydraulic unit / counter bearing A M10x16
1
C B
2
46.55 d
64
D +0.04 0
3x1
20°
G 1/8
E
incl. oil connection at bottom and side
D
d
E
Wt.
[Nm]
[mm]
[mm]
[kg]
[mm]
[mm]
[mm]
300
[mm]
110 165
70
110
70 –
GLA.507-150
300
110 205
70
150
70 107
11
GLA.510-150
600
130 215
70
150
80 –
13
80 107
9
GLA.510-180
600
130 245
70
180
GLA.520-180
2'000
180 270
80
180 130 –
19
GLA.520-220
2'000
180 310
80
220 130 117
23
2'000
180 360
80
270 130 117
28
GLA.520-270
16
Hydraulic kit fix
GLA.HYD-fix
GLA.HYD-vario Hydraulic kit vario**
Item no. AUR.Bu-10 AUR.Bu-12 AUR.Bu-14 AUR.Bu-16 AUR.Bu-18 AUR.Bu-20
Name
Item no. AUR.St-10 AUR.St-12 AUR.St-14 AUR.St-16 AUR.St-18 AUR.St-20
Name
Groove width 10g6 12g6 14g6 16g6 18g6 20g6
Alignment pin, 1 pair
Alignment pin, 1 pair
Overview
C
2
Groove width 10h6 12h6 14h6 16h6 18h6 20h6
MOT / KAB WMS / CNC
* at hydraulic pressure = 220 bar (507: 150 bar) ** in combination with EA-520 or EA-530 and suitable counter bearing, the pull-out torque is reduced by approx. 10% (applies to rotary table and counter bearing)
CYMAX hydraulic unit Item no.
Name
Technical data
HAG.CY-AGG-1*
Cymax hydraulic unit
1 clamping circuit, 400 V (can be converted to 200 V)
HAG.CY-AGG-2*
Cymax hydraulic unit
2 clamping circuits, 400 V (can be converted to 200 V)
HAG.LEIT-05-2
Hydraulic line with threaded 1 pair (2 pieces), 5 m fitting (supplied loose)
RFX/LFX
2
B
Workpiece clamping
2
Clamping torque* A
* Preparing the machine for connection of the unit is the customer's responsibility –3 x400 V AC (380–480 V, 50–60 Hz) convertable to 3x200 V AC (200–280 V, 50–60 Hz) – Control voltage U = 24 V DC – Main pressure 10–125 bar
General accessories
1
Item no. GLA.507-110
Suitable alignment elements
Control box Item no.
Name
Remarks
in conjunction with
SPZ.Awk
Control box for presence check
incl. 10 m tubing mat. and wall bushing
SPZ.Awk-Vor
Technology / engineering
2
510
1
520/530
2
all sizes
1
507
Counter bearing, incl. bearing pin
EA + M
2
TF
0
T1
1
T2 / T3
0
Presence check control box
69
Geometry accuracies
High geometric accuracies as standard, combined with a high level of rigidity and stability
( ) values = increased accuracy. Item no. GEO.5xx-GEN
EA + M
Overview
The tolerances given below apply under the following conditions: 1. The rotary table is mounted as specified in the commissioning instructions 2. The measurement is carried out on a calibrated granite plate (all machine errors are excluded) 3. The rotary table is not subjected to any outside thermal influences (sun, fans, heaters...). 4. P rior to the measurement, the rotary table and the measuring and test equipment have been in the same environment for at least 24 h 5. All measured values are determined for an unloaded rotary table Perpendicularity Spindle surface to support surface
Parallelism Spindle axis with support surface
Center height
0.01/100 mm (0.005/100 mm)
0.01/100 mm (0.005/100 mm)
0...0.04 mm
Parallelism with support surface
Parallelism with tilting axis
For longFLEX, see p. 41
0.007/100 mm (0.0035/100 mm)
0.01/300 mm (0.005 /300 mm)
MOT / KAB WMS / CNC
T2 / T3
T1
TF
Geometry of EA rotary tables
Workpiece clamping
RFX/LFX
Geometry of EA rotary tables with rotoFIX
Geometry of M rotary tables Parallelism Spindle axis with support surface
Center height
0.01/100 mm (0.005/100 mm)
0.01/100 mm (0.005/100 mm)
0...0.04 mm
Axis parallelism Spindle 2, 3 and 4 to spindle 1
Center distance X1, X2 and X3
Depth difference of the spindles
0.01/100 mm (0.005/100 mm)
0.02 mm (0.01 mm)
General accessories
Perpendicularity Spindle surface to support surface
Technology / engineering
A
on request
70
Geometry accuracies
And for the most demanding requirements: 1/2 tolerance as an option
( ) values = increased accuracy. Item no. GEO.5xx-GEN
Parallelism Spindle surface to support surface
Tilt drift Change in the angle between the dividing / indexing axis and tilting axis during the tilting movement from -90° to 0°
EA + M
Perpendicularity Dividing / indexing axis to tilt axis
Overview
Geometry of TF and T1 rotary tables
T1
TF
-90°...0°
0.01/100 mm (0.005/100 mm)
0.01/R 200 mm (0.005/R200 mm; applies only to T1)
Axis parallelism Spindle 2, 3 and 4 to spindle 1
Tilt drift Change in the angle between the dividing / indexing axis and tilting axis during the tilting movement from -90° to 0°
T2 / T3
0.01/100 mm (0.005/100 mm)
Perpendicularity Dividing / indexing axis to tilt axis of spindle 1
MOT / KAB WMS / CNC
Geometry of T2...4 rotary tables
RFX/LFX
-90°...0°
0.01/100 mm (0.005/100 mm)
0.01/R 200 mm (0.01/R200 mm)
Workpiece clamping
0.01/100 mm (0.005/100 mm) Center distance X1, X2 and X3
General accessories
on request
0.02 mm (0.01 mm)
Technology / engineering
For all rotary tables Radial and axial runout for all rotary table versions – measured at spindle nose – Axial runout on largest diameter – Radial concentricity of the inner bore as well as centering ø 0.006 mm (0.003 mm)
71
blackBOX – the profitable assistant
Increase availability and decrease maintenance costs! Every pL rotary table is equipped with a sealed (watertight) USB port. When a common USB flash drive is inserted, the data is automatically read out as a file. This file can be easily sent to pL or to the representative in your country by e-mail for an error analysis.
Overview
Why choose a blackBOX?
TF
EA + M
Ultra-fast spindle clamping improves productivity, reduces the amortization period and increases the user’s competitiveness. Enormous time and thus cost savings are possible. Thanks to the blackBOX. Means of production must run. Automatically. Around the clock. 365 days a year. Technology is not error-free. Failures must be
avoided; malfunctions must be rectified in the shortest possible time. The actual causes, not only the symptoms must be eliminated. For this purpose, facts and data are essential; they help to prevent future failures, increase your availability and reduce your maintenance costs. Thanks to the blackBOX.
Function overview
RFX/LFX
MOT / KAB WMS / CNC
T2 / T3
T1
1. Control and monitoring of spindle clamping visualization of the condition by means of LED 2. Evaluation of the reference point as well as the range limit switch (NPN, PNP, normally open contact, normally closed contact) and visualization by means of LED 3. Ensuring that temperature, humidity, speeds and the ingress of water / air do not cause any damage monitoring of the limit values and sending error messages and/or visualization by means of LED 4. Detecting impact and crashes in order to keep downtime and consequential damage to a minimum 5. Understanding the development of errors and accelerating their elimination by means of a real-time clock and history 5000 recordings, including the respective date and time possible 6. Service counter
Workpiece clamping
Operating condition
General accessories
LED Comment SPEED Rotary table is rotating END2 Limit switch 2 (-) UZ actuated END1 Limit switch 1 (-) GUZ actuated REF Reference switch actuated RW/CPU Flashing means system is running SERVICE Service due! CLAMPED Clamping of the rotary table: axis clamped UNCLAMPED Clamping of the rotary table: axis unclamped CLAMP Rotary table clamping active READY System OK ERROR Control voltage present +24 VDC ON
Malfunction display by means of the blackBOX, flashing LED «ERROR» The blackBOX records and displays many errors. If there is an error, the ERROR LED and the output «Fehler [error]» flash according to the number of the error code followed by a pause. If there are several errors, the pause is followed by the flashing number of the next error code, then pause etc.
Remote maintenance – a highlight in the event of an emergency Technology / engineering
1. How long does it take until the connection is established and we can access to the blackBOX online? When all software (e.g. drivers) and the USB connection on the PC to be remotely controlled are installed/connected correctly: 5min. When nothing has been done so far: 15 min–2 h 2. Which requirements must be met by the customer? + Good internet connection + PC connected to blackBOX + WinXP, Vista, 7 or 8 installed + Optional and helpful: webcam on notebook
72
3. In which cases can remote maintenance be used? + Monitoring limited (complex driver installation) + Software update, blackBOX comparison + Data transfer + Instructions/analysis via webcam (teletraining)
Applications catalogs
Collision consideration and optimal mounting made easy: The application engineer has everything needed for project engineering
NEW
Overview
Applications Catalogs
EA +Â M
pL LEHMANN provides detailed elaborate application catalogs for various vertical machining centers, e.g. for BROTHER, FANUC Robodrill, DMG MORI, DOOSAN, HAAS, HYUNDAI, YCM, ALMAC and HURCO.
TF
Here you will find details about collision points, collisionfree traverse paths and max. possible machining areas for various types of machines with a variety of pL rotary tables.
T2 /Â T3
T1
For more information please visit www.lehmann-rotary-tables.com, or request the desired catalog from the nearest pL representative.
MOT / KAB WMS / CNC
Several possible machines
Examples of sketches from the BROTHER application catalog
415
225
1050
345
240 175
25
25 0 125
550
30 0
Kabine
290
24
25
245 180
230
230
345
Kabine
25
400 550
Bearbeitungsbereich. Spindel ohne Werkzeug
Bearbeitungsbereich. Spindel ohne Werkzeug
210
180
RFX/LFX
Bearbeitungsbereich. Spindel ohne Werkzeug.
25
400
415
Bearbeitungsbereich. Spindel ohne Werkzeug.
38
1050
00 R6 05 R4
Workpiece clamping
600
550
600
0 R60 R405
Kabine
11
0
230 245
133 115
Kabine
1050
R600 R405
550 269 255 190 40 0 68
170
160
71
R600 R405
381
600
600
Bearbeitungsbereich. Spindel ohne Werkzeug.
25
345
259 245 180 30
400
Technology / engineering
225
550
415 230
1050
Bearbeitungsbereich. Spindel ohne Werkzeug.
Bearbeitungsbereich. Spindel ohne Werkzeug.
25
345
400
415
Bearbeitungsbereich. Spindel ohne Werkzeug.
General accessories
265
141
73
Standard spindle loads
Basics of the drive data All drive data of pL LEHMANN rotary tables (pp. 9–29) have been designed for the following standard spindle loads in accordance with DIN/VDE 0520 as follows: – For intermittent service S3 ED20% – Backlash time of one minute Any other conditions require the adjustment of the drive data (acceleration, jerk limitation, rotational speed).
Overview
EA-type rotary tables
EA + M
EA-507
EA-510
EA-520
EA-530 EA-507
130 173
TF
m = 17 kg 2 J = 0.05 kgm
00
273 m = 90 kg J = 0.80 kgm2
m = 161 kg 2 J = 2.00 kgm
T1
16
m = 55 kg 2 J = 0.05 kgm
00
80
m = 125 kg 2 J = 0.20 kgm
T2 / T3 MOT / KAB WMS / CNC
m = 10 kg 2 J = 0.05 kgm
EA-510
EA-530
00
22 3
11
EA-520
00
30 5
14
m = 250 kg 2 J = 0.80 kgm
EA-507
EA-520
14
228
m = 42 kg J = 0.20 kgm2
EA-510
5
17
m = 600 kg 2 J = 2.00 kgm
EA-530
200 285
40 40
m = 20 kg 2 J = 0.20 kgm
400
40
RFX/LFX
m = 40 kg 2 J = 0.80 kgm
m = 62 kg 2 J = 2.00 kgm
500
40
Workpiece clamping
M2...3-type rotary tablesDrehtische M2-507
M2-510
m = 27 kg
m = 12 kg
2 J = 0.1 kgm
General accessories
2 J = 0.025 kgm
114
150
M3-507
M3-510
m = 21 kg
Technology / engineering
m = 9 kg
2 J = 0.07 kgm
2 J = 0.017 kgm
139
105 Status:
M2-507.L
18.06.2010 rs
74
Msst:
1:10
Form.:
A3
Transportschema PETER LEHMANN AG, CH-3552 BÄRAU
Würfel
Status:
18.06.2010 rsDokument Nr.:
Msst: Form.:
1:10
023-0022 A3
Ae.-In.:
0
PETER LEHMANN AG, CH-3552 BÄRAU
M2-510.L Transportschema Würfel
Dokument Nr.:
023-0025
Ae.-In.:
0
Standard spindle loads
Reference values for duty cycle (ED) – F or normal rotary table work such as milling / boring (mainly positioning): approx. 20 %. – For milling / boring in intensive mixed operation (positioning / feed machining): approx. ED 40 % – For profile and depth grinding: approx. ED 60 % / simultaneous machining, 5-axis – For engraving: approx. ED 80–100 %.
TF-510510
m = 17 kg 2 J = 0.05 kgm
m = 20 kg 2 J = 0.06 kgm
TF-520520
m = 42 kg 2 J = 0.20 kgm
173
204
m = 67 kg 2 J = 0.46 kgm
MOT / KAB WMS / CNC
T2 / T3
T1
TF
130
137
TF-510520
EA + M
TF-507510
Overview
TF-type rotary tables
T1-type rotary tables T1-507510
T1-510520
m = 17 kg 2 J = 0.05 kgm
m = 42 kg J = 0.20 kgm 2
m = 67 kg 2 J = 0.46 kgm
204
RFX/LFX
173
Workpiece clamping
130
T1-520520
T1-507510.L fix_sp.
Form.:
A4
Dokument Nr.:
Transportschema
1:7 PETER LEHMANN AG, CH-3552 BÄRAU
023-0008
Würfel
Ae.-In.:
0
T2...3-type rotary tables T2-507510
114
m = 12 kg 2 J = 0.025 kgm
T2-510520
150
m = 27 kg 2 J = 0.10 kgm
T3-507510
T3-510520
105
Technology / engineering
Msst:
General accessories
Status: 12.05.2010 ph
139
m = 9 kg 2 J = 0.017 kgm
m = 21kg 2 J = 0.07 kgm
75
A
Calculating loads, forces and moments of inertia, avoiding risks and damage
It is not only the weight which counts; shape and position are also often decisive factors
EA + M
Overview
We are here to help Request a proposal and we will gladly prepare you an offer for your individual calculation up to and with a specific list of parameters. Contact your closest pL LEHMANN representative. We will assist you. Calculation of the torque acting on the tilting axis
B mass and moment of inertia Calculation of the B D D
TF
A A
D R R
LL
JA
T2 / T3 MOT / KAB WMS / CNC
R
L
R
LL
R R D D RJJ
L
B
D
rr A A
B B
J JA JA
r
A
JA
RFX/LFX
B B A A B A
D
Workpiece clamping
JA
L
Rotar y table TF...T1-507510 TF-510510 TF...T1-510520 TF...T1-520520
B
R D J DJA J
JBA D JA B
R D JA
L
d
vario(X)(1) 0 3.5 0 0
d
R r b JA
R
76
a
A
A
r JA b
L
JA a
Calculation of the torque in the tilting direction (without intrinsic torque of the dividing axis): Rs = R + L/2 M = m x Rs x g
r
A
fix(X) 65 68.5 86.5 114
B
R
d
A
Calculation of the total torque in the tilting direction (with intrinsic torque of the dividing axis): M tot = M + Me (Me is the gear unit loading without load; see appropriate T-type rotary table pp. 13–29)
JJAA B
dD d R JA LL b R
a L
Distance R
R
L
L
L JA
L
General accessories
R
B
R D
L
L
D D
L
m=
JA =
D: Outside diameter of the round bar [m] L: Length of the round bar [m] r: Turning radius [m] p: Density [kg/m2] m: Mass of the round bar [kg] Moment of inertia of the round JA: bar at center A [kgm2] J: Moment of inertia [kgm2]
m=
J=
Side length [m] Side length [m] Side length [m] Density [kg/m2] Turning radius [m] Moment of inertia [kgm2]
a: b: L: p: JA:
Side length [m] Side length [m] Side length [m] Density [kg/m2] Moment of inertia [kgm2]
b
A Legend JA A = Dividing axis a B = Tilting axis R = Radius between tilting axis and spindle nose of dividing axis [m] Rs = Distance to the centre of mass [m] m = Mass [kg] M = Torque calculated from m x g x Rs [Nm] Me = Torque acting on the tilting axis caused by the dead weight of the tilting axis [Nm] g = Acceleration due to gravity 9.81 [m/s2]
πD2
x Lp
4 mD2
πD2
2
8
LL
A
aaL
r
JA =
1 m (D2 + d2) 8
πD2
b b b
)(
x Lp -
πd2 4
1
m (a2 + b2 + 12r2)
m = abLp
JA =
1 12
)
x Lp
m = abLp
12
JJAA JA
a
(
JA =
JJAA JA
A A
m=
4
a
rr
x Lp
4 mD
b
aaL
A A A
8
JA = J + m x r2
D: Outside diameter of the cylinders [m] d: Bore diameter of the cylinder [m] L: Length of the round bar [m] p: Density [kg/m2] m: Mass of the cylinder [kg] Moment of inertia [kgm2] JA: a: b: L: p: r: JA:
b b
LL
D: Outside diameter of the round bar [m] L: Length of the round bar [m] p: Density [kg/m2] m: Mass of the round bar [kg] Moment of inertia [kgm2] JA:
JJAA B
T1
A
Technology / engineering
A
Calculation of loads and forces
M (a2 + b2)
Densities of different materials x dynamic speed (p) Iron 7.85 x 103kg/m3 Cast iron 7.85 x 103kg/m3 Aluminum 2.7 x 103kg/m3 Copper 8.94 x 103kg/m3 Brass 8.5 x 103kg/m3
All dimensions for the construction of your device: Exact, compact, complete
3x1 20°
+0.009 0
M5x9 (9x)
58
64
TF T1 3x1
MOT / KAB WMS / CNC
0
30°
0
R9
General accessories
30°
0.3x45° 1.5x15°
Technology / engineering
Ø10H5x15
M16x26 (6x)
Ø12H5x15 1 0 ±0.0
R*9 with SPI.5xx-Lab:
507 = 1.25 510 = 4.95 520 = 20.15 530 = 17.556x60 ° (see p. 9–29)
M16x26 (6x)
1.4
0.01
8
17
0
210 -0.005
90 +0.015 0
104.
15°
HSK = Hollow shank taper in acc. with DIN 69063-1 (spindle) or DIN 69893 (adapter), KK...= Short taper size ... in acc. with DIN 55026
30°
M10x20 (6x)
170
+0.046 0
58
20°
M5x9 (9x)
230 H7
130
0 - 0.005
+0.009 0
30° 5°
° 9x40°
0° 6x6
46.55
6x60
32* 25 17.45 0
33.6* 20.8 14.287 ±0.007 0
1.5x15°
0 18 20
17
1.4
0.3x45°
M16x26 (6x)
°
117.5
M16x26 (6x)
Ø12H5x15 1 0 ±0.0
R55 ±
0.01
8
Ø10H5x15
15°
210 -0.005
104.
0 5 7
R55 ±
90 +0.015 0
230 H7
M5x9 (9x)
170
+0.046 0
M10x20 (6x)
30
+0.05 0
Workpiece clamping
20°
1.1
64
RFX/LFX
32* 25 17.45 0
0 18 20
30°
11
120
.01
±0
30°
°
+0.02 160 0
0 R3
Ø8H5x10
30
130
58
64
40°
1.1
+0.009 0
M5x9 (9x)
11
0°
6x6
0 - 0.005
M10x16 (3x)
530 ø90/KK8 9x40°
58
16°
80 -0.005
58
Ø6H5x8
520 HSK-A63/KK5
M36x1.5
70
100
78 34
0.02 0
+0.009 0 0 -0.005
46.55
M36x1.5
70
31
+0.02 0
100
R29
+0.009 0
1
.0 .5 ±0
40 9x
T2 / T3
°
20°
99 86
M5x8 (9x)
46.55
°
9x40
20.8 16.9* 0
0 10 13
20.8 14.2* 0
99 86
.01
±0
4.6
30°
Ø8H5x10
40°
0 R3
Ø6H5x8
46.55
Overview
M10x16 (3x)
80
58
16°
0 -0.005
M36x1.5
±
46.55
0.01
40 9x
EA + M
99 86
78 34
0.02 0
70
°
M5x8 (9x)
.5 R29
100
+0.009 0 0 -0.005
46.55
20.8 16.9* 0
°
9x40
M36x1.5
510 HSK-A63/ø80
0 10 13
HSK-A63/ø70
20.8 14.2* 0
507
20.8 14.287 ±0.007 0
86
Connection dimensions for spindles
30° 5°
77
Machining forces
Reference values for configuring and selecting the correct rotary table F = Feed force, A = Distance [m] from rotary table axis to feed force (F) during machining, M = Resulting torque (FxA) Resulting torque M = F x A → must not exceed the max. clamping torque [Nm] or max. feed torque [Nm] of the rotary table! V = Rough machining, WP = indexable Inserts, VHM = Solid hardmetal
Overview
Drilling Tool ø
EA + M
A
Tool type
M
TF
[mm]
Twist drill VHM
F
Twist drill VHM
T1
Twist drill VHM
T2 / T3
WP drill
MOT / KAB WMS / CNC
Cutting speed
5
NEW
10
17
38
[m/min]
Feed F [mm]
CK45
220
0.12
920
120
0.10
350
0.15
220
0.27
120
0.18
350
0.2
220
0.35
120
0.25
350
0.3
140
0.09
100
0.08
180
0.16
Feed force F [N] X5CrNi18-10
AlMg4.5Mn0.7
1120 315 1'450 1'900 650 2'850 3'980 1'250 4'350 6'550 2'800
End milling and slot milling
F
A
Workpiece clamping
RFX/LFX
M
End milling 8 cutter V NEW
F
A
Tool type
Tool ø Cutting speed [mm] [m/min]
General accessories
M
End milling 12 cutter V End milling 20 cutter V
Feed F [mm]
Cutting depth [mm]
Cutting width [mm]
CK45
180
0.09 x 4
4
8
840
70
0.06 x 4
4
8
570
0.15 x 4
4
8
180
0.11 x 4
6
12
70
0.07 x 4
6
12
570
0.17 x 4
6
12
180
0.095 x 4
10
20
70
0.08 x 4
10
20
570
0.17 x 4
10
20
Feed F [mm]
Cutting depth [mm]
Cutting width [mm]
CK45
200
0.09 x 4
8
4
510
77
0.06 x 4
8
4
627
0.15 x 4
8
4
200
0.11 x 4
12
6
77
0.07 x 4
12
6
627
0.17 x 4
12
6
200
0.15 x 4
20
10
77
0.08 x 4
20
10
627
0.17 x 4
20
10
Feed force F [N] X5CrNi18-10
AlMg4.5Mn0.7
410 360 1'100 700 550 1'550 1'400 950
Hobbing Tool type
F
Technology / engineering
A M
Tool ø Cutting speed [mm] [m/min]
End milling 8 cutter V NEW End milling 12 cutter V End milling 20 cutter V
78
Feed force F [N] X5CrNi18-10
AlMg4.5Mn0.7
420 360 1'050 700 550 2'700 1'350 950
Machining forces
Factory information from well-known tool manufacturers (applies to new tool cutting edges)
Corner milling cutter WP
80
0.12 x 6
2
40
1'750
160
0.12 x 6
2.5
25
1'250
85
0.12 x 6
2
40
1'550
85
0.12 x 6
2.5
25
1'150
500
0.15 x 6
3
40
210
0.15 x 10
3.5
80
4'900
240
0.15 x 10
7
40
4'900
160
0.08 x 10
3.5
80
3'450
176
0.08 x 10
7
40
3'450
450
0.2 x 10
3.5
80
3'100
495
0.2 x 10
7
40
3'100
Feed F [mm]
Cutting depth [mm]
Cutting width [mm]
CK45
220
0.1 x 2
1.0
1.0
60
100
0.08 x 2
0.8
0.8
530
0.15 x 2
2.0
2.0
220
0.14 x 2
1.3
1.3
100
0.11 x 2
1.0
1.0
530
0.16 x 2
3.0
3.0
Feed F [mm]
Cutting depth [mm]
Cutting width [mm]
Ball end milling
F
A
M
Tool type Ball end milling cutter Ball end milling cutter
12
EA + M
AlMg4.5Mn0.7
1'250
NEW
Tool ø Cutting speed [mm] [m/min] 6
X5CrNi18-10
TF
40
CK45
160
Feed force F [N]
T1
Corner milling cutter WP
Cutting width [mm]
T2 / T3
M
Cutting depth [mm]
MOT / KAB WMS / CNC
A
Feed F [mm]
Feed force F [N] X5CrNi18-10
AlMg4.5Mn0.7
35 50 100
RFX/LFX
Tool type
F
Tool ø Cutting speed [mm] [m/min]
Overview
Corner milling (slab milling or plane milling)
65 85
Corner milling cutter
40
130
0.12 x 6
5
85
0.12 x 6
5
1mm / 360°
5
1mm / 360°
500
Grinding
Tool type
A M F
Ceramic grinding wheel
0.12 x 6
X5CrNi18-10
AlMg4.5Mn0.7
435 390
General accessories
M
1mm / 360°
Feed force F [N] CK45
193
NEW
Feed force F [N]
Grinding capacity [kW]
CK45
40
2200
75
4130
X5CrNi18-10
Technology / engineering
F
A
Tool type
Tool ø Cutting speed [mm] [m/min]
Workpiece clamping
Mill turning
AlMg4.5Mn0.7
CBN grinding wheel
79
Application information
Information regarding questions about cycle time, PLC, commissioning and application (spec. simultaneous operation)
Overview
Cycle time calculation
EA + M
pL has specific calculation tools at its disposal. Where necessary, we can provide assistance when calculating the piece part time. Based on your information, we will prepare a detailed cycle time calculation. See the table to the right for reference values for the clapping cycle.
EA-507 EA-510 EA-520 EA-530
NEW
unclamp 60 ms 110 ms 120 ms 160 ms
clamp * 90 ms 140 ms 150 ms 260 ms
* can be eliminated with PLC optimization
PLC models
T1
TF
Spindle clamping is a pL LEHMANN exclusive and has great potential for savings. At www.lehmann-rotary-tables.com, you can find appropriate PLC templates.
Parameter lists*
T2 / T3
A variety of parameter lists for various machines and three typical applications for each are available (Download).
* Tool for determining the permissible limit values for each rotary table; please contact us.
MOT / KAB WMS / CNC
Available feed torque, net (reference values)
RFX/LFX
as divider
For CNC Siemens/ Heidenhain 507 510 511 520 530 fix vario fix 510510 vario fix 510520 vario fix 520520 vario
Workpiece clamping
as tilter**
507510
as divider
General accessories
For CNC Fanuc
507 510 511 520 530 fix vario fix 510510 vario fix 510520 vario fix 520520 vario
as tilter**
Technology / engineering
507510
with standard load sls [Nm] ED20%* ED40%* ED100%* 30 min-1 20 min-1 1 min-1 120 90 70 250 150 150 150 40 40 440 120 200 650 190 300 230 130 130 240 140 140 210 110 110 240 140 140 370 50 130 430 110 190 300 – 60 420 100 180
without standard load sls [Nm] ED20%* ED40%* ED100%* 1 min-1 30 min-1 20 min-1 120 90 70 250 150 150
with standard load sls [Nm] ED20%* ED40%* ED100%* 30 min-1 20 min-1 1 min-1 90 60 50 140 80 80 80 20 20 220 60 100 410 120 190 110 60 60 130 80 80 100 50 50 120 70 70 140 – 20 200 50 90 80 – – 190 30 70
without standard load sls [Nm] ED20%* ED40%* ED100%* 1 min-1 30 min-1 20 min-1 90 60 50 140 80 80
* Duty cycle; for definition, see p. 84
80
150 440 650 240 270 240 280 430 470 420 510
80 220 410 130 150 120 170 200 250 190 290
40 120 190 140 170 140 180 110 150 100 190
20 60 120 80 100 70 110 50 90 30 130
40 200 300 140 170 140 180 190 230 180 270
20 100 190 80 100 70 110 90 130 70 170
** Dividing axis mounted, with standard load
Impeller (in process)
Impeller (machined)
Feed screw (in process)
Application information
Specific reference values for individual applications and how to use them
NEW
Overview
Achievable workpiece accuracies in three dimensions
EA + M
The reference values are based on detailed experiments where, among other things, such sample parts were produced on a DMU 65: with different T-type rotary tables (TF and T1), with and without WMS, with and without compensation. Depending on the machine's accuracy and the conditions listed below, the following workpiece accuracies are possible:
T1
TF
Positioning Simultaneous Cube 350 mm Cube 150 mm 150 kg 34 kg ± 10 µm/100 mm ± 5 µm/100 mm not possible ± 3 µm/100 mm ± 2 µm/100 mm not possible
Reference values Size Weight Accuracy 1) Accuracy 2) Accuracy WMS 1) Accuracy WMS 2)
2) only ONE workpiece zero point several workpiece zero points WMS = Angular position measuring system ± 2.5“; both axes
T2 / T3
1)
MOT / KAB WMS / CNC
Conditions 1. Perfect alignment to machine axes 2. Highly accurate zero point 3. B est possible error compensation in all axes 4. I ncreased geometry accuracy of the rotary table (option: GEO.5xx-GEN)
Stiffness
Unit
507
510/511
520
530
Remarks
in conjunction with feed 14'000 torque
Torsion, gear unit
Nm/°
1'440
1'800
5'400
Spindle, axial*
kN/mm
1'400
1'800
2'400
4'600
Spindle, deflection*
kNm/mm
21
26
52
135
in conjunction with axial force
Workpiece clamping
Reference values
RFX/LFX
Expected response (elasticity) to corresponding load:
in conjunction with pull‑out torque
* All data measured at face of spindle1), relative to rotary table housing2); spindle clamping active (inactive approx. –10%)
Measurement stand support surface
2)
Measuring point
1)
Pull-out torque
Unit
EA and TF tilter with claw clamps
EA and TF tilter with base plate*
*Base plate width
Nm
Nm
mm
507
510/511
520
1'200
2'000
3'900
700
1'200
226
1'000
2'000
254
1'000
3'900
284
All data measured at face of spindle, across axis of rotation
530
Remarks
10'400 Pull-out load, spindle
F 20 kN
with max. tensile load on claw clamp, without 2'000 noteworthy lifting of the housing1) Securely bolted from below2); base plate is at least twice as wide 10'400 as housing in the axis direction* and is bolted to machine table in optimal manner 360
Thickness: min. 40 mm (steel)
1)
L ifting point on housing
2)
Technology / engineering
Reference values
max. permissible deNm pending on bearing
Bolt torque as specified in operating manual:
General accessories
Permissible loads as a function of the individual rotary table mounting:
I ndividual base plate securely bolted to housing from below through all 4 holes
81
Static mechanical compliance
Material elasticities and their effect on workpiece accuracy: Understand them correctly and know how to respond in real-world practice
NEW
Overview
Background
TF
EA +M
Every material has a certain elasticity. Depending on the orientation and load, these affect the accuracy of machining in different ways. The figures and data shown here provide information on the values to be expected.
T1
Optimization options
MOT / KAB WMS / CNC
T2 / T3
If the static stiffness is insufficient, the following may help: + Error compensation in the axis direction affected + Use of lighter clamping means + Retrofitting a counter bearing in the case of a TF rotary table + Changing the machining strategy
0° position
90° position
RFX/LFX
Static mechanical analysis
General accessories
Workpiece clamping
Using FEM analyses, the compliance in P8 (see figure at right) was calculated in the respective configuration for all T-type rotary tables listed below. The deflections in the X- and Y-directions are negligible. The table below shows the deflection in the Z-direction. Depending on the workpiece weight, this information can be used to determine the approximate compliance.
Compliance for load in P8 in Z-direction (approximate values)
Condition: Rotary table is mounted in the specified manner and both axes are clamped with 6 bar compressed air.
Technology / engineering
µm/kg T1-507510 T1-510520 T1-520520 TF-507510 TF-510510 TF-510520
82
fix –0.030 –0.021 –0.024 –0.093 –0.099 –0.050
0° 90° fixX fixX1 vario varioX varioX1 varioX2 varioXA fix fixX fixX1 vario varioX varioX1 varioX2 varioXA –0.029 –0.035 –0.052 –0.070 –0.100 –0.140 –0.080 –0.120 –0.180 –0.034 –0.026 –0.041 –0.054 –0.061 –0.098 –0.057 –0.099 –0.133 –0.213 –0.333 –0.040 –0.029 –0.047 –0.067 –0.082 –0.141 –0.070 –0.137 –0.187 –0.319 –0.133 –0.314 –0.394 –0.152 –0.249 –0.374 –0.129 –0.268 –0.215 –0.133 –0.320 –0.165 –0.290 –0.131 –0.286 –0.103 –0.076 –0.186 –0.076 –0.137 –0.071 –0.150
Dynamic behavior (eigenfrequency)
Vibrations, tool wear, surface quality and machining capacity: Eigenfrequency analyses help with optimization
Overview
Analysis with and without standard load
Example: T1-507510 fix, excitation only in the X-direction 1
EA +M
2
4
TF T1
Every object has several natural frequencies (so-called eigenfrequencies) that depend on the object's shape, mass and material. If the machining frequency matches an eigenfrequency, e.g. that of a rotary table, the result is chattering or whistling noises. A vertical machining center has its first eigenfrequency in the range of about 100 Hz. It is important that the machining frequency does not match the eigenfrequency.
Amplification /dB
Background
NEW
Frequency / Hz
MOT / KAB WMS / CNC
1 3
3
RFX/LFX
The eigenfrequencies were determined using FEM modal analyses. The accompanying BODE diagram shows the result of the HARMONIC analysis. The first 20 vibration modes and eigenfrequencies of all rotary tables listed below were determined. Experience has shown the mode 1 and mode 2 are the most important in actual practice. These values can be found in the table below.
Example: T1-507510 fix
Workpiece clamping
Dynamic analysis
Analysis of the operating directions X, Y and Z
Frequency / Hz
The lowest eigenfrequency is usually the most critical one. The above illustration shows clearly that this frequency is excited in the X-direction. For this reason, machining that could cause vibration should be performed in the Y- or Z-direction. The first two eigenfrequencies are given in the table below.
Example of machining frequency calculation
Angular milling cutter ø40 mm, number of teeth 4, speed 1'900 min-1 = 4 x 1'900 = 127 Hz 60
General accessories
If the frequency of the machining process starts to increase, change the following: + Tool speed + Number of teeth on tool + Machining strategy + Workpiece orientation
Amplification /dB
Optimization options
T2 / T3
The above peak values 1–4 can be found in the table below. This example shows clearly how a change in the standard load can shift the eigenfrequencies. This shift also occurs during machining, of course, since the weight of the workpiece is changing.
Eigenfrequency of mode 1 and 2 (approximate values)
Condition: Rotary table is mounted in the specified manner and both axes are clamped with 6 bar compressed air. without standard load Mode 1 fix T1-507510 T1-510520 T1-520520 TF-507510 TF-510510 TF-510520
2
0° 292 267 181 198 152 203
90° 310 252 177 207 164 214
varioX 0° 90° 224 224 203 184 139 132 126 122 106 101 137 137
with standard load Mode 2
fix 0° 4 397 309 234 210 169 222
90° 372 341 265 218 168 234
varioX 0° 90° 284 269 229 244 180 187 138 147 107 114 159 158
Mode 1 fix 0° 1 197 158 109 139 121 117
90° 217 166 118 147 124 136
varioX 0° 90° 178 188 137 136 95 96 98 97 87 85 89 94
Mode 2 fix 3
0° 265 182 141 151 124 140
90° 261 197 151 169 139 152
Technology / engineering
Hz
varioX 0° 90° 237 230 170 179 134 140 113 121 91 99 110 114
83
Technical explanations
Definition of the terms used in this catalog
Overview
1
Drive data
The term «drive data» always refers to rotational speed, acceleration as well as jerk limitation.
TF
Gear unit
Gear unit loading (M gear max.) [Nm] …refers to the maximum permissible mechanical torque at a spindle rotational speed of 1min-1.
T1
EA + M
2
Feed torque (M feed) [Nm] …refers to the available torque at a rotational speed of 1 min-1, corresponding to the maximum permissible gear load. Depending on the motor used and/or duty cycle, however, it can be correspondingly lower.
MOT / KAB WMS / CNC
T2 / T3
Eccentric spindle load (sl eccentric) [Nm] The excentric load catalog* corresponds – to 0 Nm (standard load always centric) for EA and M rotary tables as well as dividing / indexing axes of T-type rotary tables – For T-type rotary tables, to the maximum torque which affects the tilting axis in the form of the intrinsic load of the dividing / indexing axis as well as that of the cubic standard load. Please refer to the respective parameter list, catalog values. For T-type rotary tables, the excentric load usual* is identical to the gear load with sls. For an EA rotary table, this torque is equal to the value resulting from the maximum excentric load when using a rotoFIX Alu with a standard load. Please refer to the respective parameter list, usual values. The excentric load max load* corresponds to the maximum mechanical torque which can still be transmitted without any damage using the gear unit at a minimum rotational speed of approx. 10 min-1. Please refer to the respective parameter list, max load values.
J
Standard
(cubic)
Center of gravity
F STUB (static torque of unequal burden) [Nm]
RFX/LFX
* For definitions, please refer to «Geometry / Integration» p. 85
Workpiece clamping
F
Center of gravity shift without and with load. The greater the red center of gravity, the greater is the gear unit loading in the tilting axis. The blue arrow shows the direction in which the center of gravity moves from «without load» to «with load».
General accessories
pL standard spindle load (sls = sl standard) pp. 76/77 [kg] …refers to the pL spindle load defined as standard, derived from practice, covering approximately 90% of all applications. All drive data and parameter lists are designed for the cubic pL standard load. All masses moving within this volume (workpiece including device) and clamped coaxially to the rotary axis can be moved using the standard drive data. Eccentrically arranged standard pL spindle loads may require a reduction of the drive data.
Technology / engineering
Standard moment of inertia (J standard) pp. 76/77 [kgm2] …refers to the resulting moment of inertia due to the defined pL standard load and its shape, if the load is clamped coaxially to the rotary axis. The usual J ratio between load and motor is generally 1:1 or less (e.g. 0.5:1). Maximum permissible moment of inertia (J max) [kgm2] …corresponds to 10x the standard moment of inertia (J standard) In most applications, this moment of inertia is not exceeded even with large workpieces. It should also be noted that the J ratio of 10:1 is NOT exceeded with any motorized model. Large J values can be moved, of course, but required appropriate adjustments (on request).
84
STUB (static torque of unequal burden) [Nm]
EA-510
173 m = 42 kg J = 0.20 kgm2
Technical explanations
Function explanations, limit values and conditions minimize your risks 0. Begriffdefinitionen technischer Daten_neu - DE-0.doc
2.6
Massenträgheitsmoment Standard (J standard)
[kgm2]
…bezeichnet das resultierende Massenträgheitsmoment, das sich aus der definierten pLStandardlast und ihrer Körperform ergibt, sofern die Last koaxial zur Drehachse aufgespannt ist. Das übliche J-Verhältnis zwischen Last und Motor entspricht in der Regel 1:1 oder geringer (z.B. 0.5:1).
2.7
Massenträgheitsmoment max. zul. (J max) [kgm2] …bezeichnet das maximal zulässige Massenträgheitsmoment des Antriebs. Es ist jedoch zu beachten, dass das J-Verhältnis zwischen Last und Motor für den Positionierbetrieb max. 10:1 bzw. für den Interpolationsbetrieb max. 1:1 betragen darf. In den von pL zur Verfügung gestellten Parameterlisten wird der Grenzwert von 10:1 nie überschritten.
Messprozedere von Getriebegenauigkeiten - 5 Warmlaufzyklen - 5 Messzyklen - 15 Messpunkte (24°) - Beschleunigung 500°/s2 - Messmittel Heidenhain ROD 800 mit K15-Kupplung All accuracy data apply to an unloaded - unbelasteter Drehtisch als Einzelmodul
3
a)
Gear accuracies
Teilgenauigkeit (Pa ±)
Overview
2.8
rotary table
[arc sec]
Measuring process
EA + M
…bezeichnet die Summe der maximalen positiven und negativen Abweichungen der IST-Position –5 warm-upaller cycles zur SOLL-Position in einer Drehrichtung gemessenen Winkel-Positionen über 360°, angegeben als ±-Wert.
– 5 measuring cycles
Dies entspricht der Positionsabweichung Pa nach VDI/DGQ 3441, jedoch kumuliert (Beispiel: TG ± – 24 measuring points (15°) 15“ entspricht Pa 30“) und:
500°/s -– Acceleration ohne Berücksichtigung der Umkehrspanne 2
T1 T2 / T3
Pa
Maximalabweichung Maximalabweichung Maximum deviation negative negative negativedirection Richtung Richtung
Angle 420-3511_n01.VMR EA-420 3511 / 2002
Angle Measurement 1: Machine type: Year of manufacture:
Analysis according to VDI/DGQ 3441
420-3511_n01.VMR EA-420 3511 / 2002
Comment: SM Date/time: 25.04.2002 10:10:11 Number of measuring points: 15 Number of cycles: 5
Comment: SM Date/time: 25.04.2002 10:10:11 Number of measuring points: 15 Number of cycles: 5
Measuring axis: A Feed: 3600 °/min Axis position X: 0.00 Y: 0.00 Z: 0.00 IV: 0.00 V: 0.00
Measuring axis: A Feed: 3600 °/min Axis position X: 0.00 Y: 0.00 Z: 0.00 IV: 0.00 V: 0.00
Explanation of indexing accuracy Pa ±: Erstellt: 21.05.13 Aktualisiert: 27.06.13 H
A:\Lehmann\Katalog_500_2013\Änderungen_Juni_2013\0. Begriffdefinitionen technischer Daten_neu - DE-0.doc
3/7
b)
Indexing accuracy (Pa ±) [arc sec] …refers to the sum of maximum positive and negative deviations between the ACTUAL position and the TARGET position of all anguc) lar positions over 360° measured in a direction of rotation, stated as ± value. This is equal to the position deviation Pa according to VDI/DGQ 3441, but accumulated (example: TG ± 15" corresponds to Pa 30") and: – without taking the reversal error into account 2.9 – without considering the radial and axial runout error of the spindle
Analysis according to VDI/DGQ 3441
Explanation of various parameters according to VDI/DGQ 3441:
Wiederholgenauigkeit (Ps max)
[arc sec]
..bezeichnet die maximale Abweichung innerhalb der Ergebnisse der wiederholt gemessenen Winkel-Positionen, von gleicher Seite Reversal backlash (U angefahren. ) [arc sec] gear
RFX/LFX
Measurement 1: Machine type: Year of manufacture:
Dies entspricht Ps max nach VDI/DGQ 3441, also: ...refers toder thePositionsstreubreite maximum mechanical backlash when -rotation ohne Berücksichtigung der Umkehrspanne changes within a specific
angular positions. (P) Positioniergenauigkeit
the direction of number of repeatedly measured [arc sec]
– This does not correspond to adermeasurement ...bezeichnet die grösstmögliche Abweichung SOLL-Position zur parameter IST-Position beiaccording wechselnder Drehrichtung. to VDI/DGQ 3441 – The elasticity of all parts connected in the drive train is NOT taken ohne Berücksichtigung des Rund- und Planlauffehlers der Spindel. into account
Workpiece clamping
Center lineder of the measurement Mittellinie Mittellinie der Messung Messung
MOT / KAB WMS / CNC
Ps max
_
P
Umax
+
Theoretical center line of Pavon theoretische theoretische Mittellinie Mittellinie von Pa Pa ±±
Maximalabweichung Maximalabweichung Maximum deviation positive positivedirection Richtung Richtung positive
Parameters according to VDI/DGQ 3441
Angular deviation
Parameters according to VDI/DGQ 3441
Erklärung der verschiedenen Parameter nach VDI/DGQ 3441:
Pa
Angular deviation
Erklärung Teilgenauigkeit Pa ±:
Umin
– unloaded rotary table as individual module – room temp. approx. 22°C
TF
0. Begriffdefinitionen technischer Daten_neu - DE-0.doc
-– H ohne Berücksichtigung Rundund Planlauffehlers Spindel eidenhain ROD des 800 measuring and testderequipment with K15 coupling
Dies entspricht der Positionierunsicherheit P nach VDI/DGQ, also: -
Umkehrspiel (U gear)
[arc sec]
...bezeichnet maximale mechanische Getriebespiel Reversaldas error (U average *) [arc sec] bei Drehrichtungswechsel innerhalb einer bestimmten Anzahl mehrmals gemessener Winkel-Positionen.
Technology / engineering
General accessories
...refers to the average reversal error, including elasticity, backlash Repeat accuracy (Ps with) [arc sec] - entspricht keiner Messgrösse gemäss VDI/DGQ 3441 overshoot of all parts connected in the drive train when the ..refers to the maximum deviation within the results of the repeatedly -and/or die Elastizität aller im Antriebsstrang verbundenen Teile ist NICHT berücksichtigt direction of rotation changes within a specific number of repeatedly measured angular positions, approached from the same side. 2.10 Umkehrspanne (U mit *) [arc sec] measured angular positions. This corresponds to the position variation Ps max according to VDI/ ...bezeichnet das mittlere Umkehrspanne inkl. Elastizität, Spiel bzw. Ueberschwingen aller im AnThis corresponds to the reversal error U average according to VDI/ DGQ 3441, i.e.: triebsstrang verbundenen Teile bei Drehrichtungswechsel innerhalb einer bestimmten Anzahl mehrmals gemessenerThe Winkel-Positionen. DGQ 3441. average value is calculated on the basis of all – without taking the reversal error into account Dies entspricht der Umkehrspanne U mit nach VDI/DGQ 3441. Der Mittelwert wird aus allen gemesmeasured values. senen Werten berechnet. Positioning accuracy (P) [arc sec] * Kompensation und Definition backlash siehe „Geometrie / Integration, 6.4“ * For compensation and definition of backlash, please refer to «Geometry / Integration, 6.4» ...refers to the maximum deviation between the TARGET position and the ACTUAL position when the direction of rotation changes. Erstellt: 21.05.13 Aktualisiert: 27.06.13 H 4/7 This corresponds to the positioning uncertainty P according to VDI/ DGQ, i.e.: – without considering the radial and axial runout error of the spindle. A:\Lehmann\Katalog_500_2013\Änderungen_Juni_2013\0. Begriffdefinitionen technischer Daten_neu - DE-0.doc
85
Technical explanations
Definition of the terms used in this catalog
Overview
4 Speed
EA + M
Duty cycle (ED) [%] …refers to the duration of the movement per unit of time according to the DIN/VDE 0520 Standard. The pL rotary tables are designed for intermittent duty (positioning operation) S3 at ED 20%, but with a backlash time of 1 minute. If these conditions are exceeded by the respective application, the drive data must be reduced accordingly.
T1
TF
Rotational spindle speed (n spi) [min-1] …always refers to the maximum possible rotational speed of the spindle – while complying with the duty cycle ED – with the corresponding motor – with the pL standard spindle load (cubic)
MOT / KAB WMS / CNC
T2 / T3
Cycle time 90° / 180° (t 90° / t 180°) [sec] …refers to the time required for the entire dividing / indexing operation for a 90°/180° movement – Dividing/indexing operation STANDARD pL = unclamping and clamping monitored using a pressure sensor. During clamping, the clamped signal is sent as soon as a value of 100 bar has been reached. Thus, the machine can already move before the full clamping pressure is applied. If the full clamping pressure has not been reached after 2 sec, the clamped signal is canceled. Everything is controlled by the blackBOX. – Dividing/indexing operation OPTIMIZED = as standard, but the clamped signal is queried only prior to the feed movement. This operation requires adjustment of the respective machine PLC and is not included in the pL scope of delivery.
5
Spindle bearing
RFX/LFX
Axial force (F axial) [N] ..refers to the maximum permissible axial load on the spindle. It includes the workpiece, devices, machining forces and other forces resulting from the rotational and tilting movement.
Workpiece clamping
Pull-out torque (M tilt) [Nm] ..refers to the maximum permissible tiling load on the spindle, measured from the spindle face. It includes the workpiece, devices, machining forces and torques resulting from the rotational and tilting movement. Transport load (sl max) [kg] …refers to the total, maximum permissible load which is installed starting from the spindle nose and performs a rotational movement together with the spindle (device and workpiece). This load does not correspond to the pL standard spindle load.
General accessories
Radial and axial runout (ro con/ax) [mm] …refers to the maximum deviation occurring in the axial (axial runout) or radial (radial runout) direction when measured over 360°. Measured in each case on the maximum possible diameter of the spindle nose.
6 Clamping
Technology / engineering
Clamping torque (M clamp) [Nm] …refers to the maximum permissible torque load on the spindle nose during active clamping (6 bar air pressure). The pL clamping is extremely rigid. Depending on the load, there is also a setting behavior in addition to a usual elasticity. We distinguish between three phases when progressing from zero load to maximum load. The setting behavior results in an irreversible torsion after unloading as follows: – Phase 1 «normal» (approx. 1/3 to 1/2 of the permissible clamping torque) up to approx. 0.0015 mm* – Phase 2 «increased» (approx. 2/3 of the permissible clamping torque) up to approx. 0.005…0.01 mm* – Phase 3 «maximum» (up to 100% of the permissible clamping torque) up to approx. 0.035 mm* * For unilateral load, in relation to the spindle outside Ø of the respective rotary table. The indexing and repeat accuracy is not impaired by another positioning.
86
DIN / VDE 0520 S3, ED 20%
Technical explanations
7
Overview
Function explanations, limit values and conditions minimize your risks
Leaktightness (acc. to EN 60529)
EA + M
…refers to the leaktightness in terms of protection against accidental contact, protection against the ingress of foreign matter and protection against the ingress of water:
T1
TF
IP 65: Protection against accidental contact, no ingress of dust, protection against the ingress of water jets IP 66: Same protection as IP 65, but protection against the ingress of powerful water jets IP 67 (standard at pL): Same protection as IP 66, but protection against the ingress of water from temporary immersion IP 68 (optional at pL): Same protection as IP 67, but protection against the ingress of water from permanent immersion
Geometry and integration T2 / T3
8
Tilting drift (sd 200) …refers to the deviation of the perpendicularity between the dividing / indexing axis and the tilting axis over a specific tilting range. pL always measures three points: -90° (horizontal), -45° and 0° (vertical), always related to the position of the dividing/indexing axis and on a radius starting from the center of the tilting axis of 200 mm.
3D precision
Offset values (offset) …refer to the deviation from any theoretical NOMINAL values in order to ensure easier alignment of the rotary table on the machine and faster commissioning.
offset 1: [mm]
0.013
RFX/LFX
Pitch error (pe) …refers to the effective NOMINAL-ACTUAL deviation over a specific rotation angle (“pitch error“) for axis error compensation on the CNC machine. For rotary tables, this occurs typically with the movement of eccentrically arranged loads such as clamping yokes, tilting axes etc.
MOT / KAB WMS / CNC
All accuracy data apply to an unloaded rotary table
pitch-error: [°]
0.005
Workpiece clamping
Backlash (bl) …refers to the mechanical and electronic reversal error* (gear unit, angular position measuring system, positioning control…) for the loose backlash compensation on the CNC machine. * For definition, see «Gear unit» p. 82
General accessories
Parameter lists To minimize commissioning time and make maximum use of the pL rotary table, you can find parameter lists for various controls at www.lehmann-rotary-tables.com. In the case of load-relevant parameters, we distinguish between... usual …refers to the practice-oriented drive values for pL standard spindle loads, which should usually be set (pL recommendation) in order to still provide certain reserves to integrate deviations occurring in practice and to allow an easier control comparison. Normally, no warm-up is required here.
Technology / engineering
catalog …refers to the maximum achievable catalog drive values for pL standard spindle loads, for which more demanding requirements are imposed both on the commissioning engineer and on the material in order to achieve these values. Depending on the respective application, they must be reduced (empirically). A warm-up cycle for the gear unit is frequently recommended here. max load …refers to the maximum achievable drive values for J max. and eccentric loading.
87
Sales and Service
Present in 25 countries with 16 country representatives: from sales consultation to the final service
Overview
Life Cycle Services
MOT / KAB WMS / CNC
T2 / T3
T1
TF
EA + M
Comprehensive and professional services throughout the product life cycle – maximum availability with consistent quality and high productivity.
For more information please request our service brochure.
RFX/LFX
Worldwide sales and service centers
Technology / engineering
General accessories
Workpiece clamping
Europe
88
America
Asia
Africa / Oceania
Germany – IVO OESTERLE
France – AND PRECISION
Brazil – SISFIX
China – SHANGHAI RUIMAN
Japan – FUKUDA
Turkey – ORSA
Italy/Slovenia – MULTI-MATIC
USA – ROTEC
India – FUTURE TECHNOLOGIES
Taiwan – GTW
Benelux – BOKHOVEN BTM
Spain/Portugal – DELFIN COMPON.
South Korea – HIOIL
Singapore – VAKANT
UK – AVON
Scandinavia – CNC-TEKNO AB
Russia – AXTO
South Africa – ROTHCO
A look in our production: High manufacturing depth provides for flexibility and quality
High precision circular and flat grinding
Assembly area with Kanban System
Rational equipping of spare parts packages
Material flow
RFX/LFX
MOT / KAB WMS / CNC
T2 / T3
Pallet pool for unmanned production
T1
TF
EA + M
Overview
Production
Measuring a T-rotary table with Kubus
Measuring the indexing accuracy – fully automatically
Technology / engineering
Measuring a housing on a 3D measuring unit
General accessories
Workpiece clamping
Quality control
Recording the indexing accuracy according to ISO 230-2 and VDI/DGQ 3441
Interested? Contact us or visit our website at www.lehmann-rotary-tables.com
89
CNC Rotary Tables edition 3 Headquarters
Representatives / Agencies
PETER LEHMANN AG CH-3552 Bärauc Telephone +41 (0)34 409 66 66 Fax +41 (0)34 409 66 00 pls@plehmann.com www.lehmann-rotary-tables.com
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America – Brazil – Canada – USA
Asia – China – India – Japan – Malaysia (vacant) – South Korea – Taiwan
Swiss Rotary Table Technology
Africa – South Africa
Main catalog 07/2015
PGD inside
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More information (address, telephone number...) at www.lehmann-rotary-tables.com
Subject to change / Printed in Switzerland / Edition: 07/2015
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