PressBrake
BUYER’S GUIDE YOUR GUIDE TO THE LATEST PRESS BRAKE TECHNOLOGY
BLECHEXPO SPECIAL EDITION
INCLUDING OUR BLECHEXPO PREVIEW SECTION FEATURE ARTICLE
AUTOMATING THE TOOL CHANGE PROCESS PRESS BRAKE CATALOGUE
DISCOVER MODELS FROM OVER TWENTY MANUFACTURERS
ISSUE
11
NOVEMBER 2019
Bending specialists are in a league of their own
Become a top-class bending specialist with TruBend bending machines from TRUMPF Decades of experience and groundbreaking innovations in bending technology are behind the TruBend bending machines from TRUMPF. Produce simple to complex parts in any format economically and accurately. From tools to automation, right up to the software: At TRUMPF, you get everything from a single source. Our machines guarantee your utmost success and inspire your operators. Find more information here: www.trumpf.com/s/bending-league1
Contents Articles 18
Feature Article - Automating the tool change process. As the manufacturing industry is becoming more competitive than ever, fabrication workshops continue to seek ways to improve production speed and efficiency.
24
Prima is here. Prima Power innovative solutions for a human-friendly technology at the Blechexpo 2019.
28
TRUMPF presents new solutions at Blechexpo. Digital connectivity provides a way of improving the efficiency of upstream and downstream processes in sheet metal fabrication.
32
Code word: automating bending. Marco Bruseghin, Chairman of the Studio 54 BoD discusses their investment in Salvagnini press brakes.
Technology 4 RapidBend
6 BendShield
8 AutoSense
5 BendVision
7 SmartLink
9 FlexSpeed
13 Salvagnini
14 TRUMPF
50 Hybrid
54 Electric
Blechexpo Preview 12
LVD, Prima Power
Press Brake Catalogue 38 Hydraulic
Follow us online or subscribe at www.pressbrakebuyersguide.com
Cover image courtesy of TRUMPF.
pressbrakebuyersguide.com
1
None of the above listed manufacturers pay to have their information included in this publication. The Press Brake Buyer’s Guide is produced for the global press brake market for the purpose of highlighting those manufacturers that offer machines with high level technology.
So, you’re in the market for a new press brake. Press Brake Buyer’s Guide presents you with information on the latest advanced technologies that are incorporated into machine designs by leading press brake manufacturers. The range of technologies includes BendVision, RapidBend, SmartLink, FlexSpeed, AutoSense and BendShield. Learn how these technologies can benefit your bottom line through maximised productivity and performance, streamlined operation plus enhanced functionality and safety. All of which are important factors to consider when purchasing your next new machine. In each issue we also bring you information on the latest machine models from our press brake manufacturing partners, exhibition previews, our press brake catalogue section and industry news from around the world.
pressbrakebuyersguide.com
3
Technology RapidBend Turbo charge your press brake. RapidBend technology is available in three performance levels - RapidBend, RapidBend Plus and RapidBend Ultimate to boost machine performance and significantly enhance your productivity.
RapidBend Ultimate While ensuring user safety is critical for both press brake manufacturers and operators, it is equally important to maintain machine performance. In general, traditional safety and optical protection methods can restrict machine performance and interfere with part production that can result in significantly reduced productivity. RapidBend Ultimate technology changes the game by enabling press brakes to operate without restriction to achieve maximum safety and performance. Through a high-speed dynamic muting process and in conjunction with BendShield technology, the tools can close safely at maximum speed, then transition to bending speed right at the material pinch point. This effectively reduces the speed change point to 0mm, eliminating unnecessary slow speed travel to minimise the machine cycle time. RapidBend Ultimate works with a wide range of part profiles including box bending with side flanges. With time savings of as much as 3 seconds per cycle, RapidBend Ultimate boosts machine performance to significantly enhance your productivity.
RapidBend Ultimate technology is available on selected models from these manufacturers:
4
BendVision Real-time bending analysis - unlimited possibilities. What is BendVision? BendVision is an advanced high-speed image processing technology that provides real-time analysis of the bending process. The technology is incorporated into the existing hardware of the press brake optical guarding system so no extra components are required, resulting in an efficient and cost effective solution. What does BendVision do? BendVision processes images of the press brake tools and material during the bending process and transfers a range of information to the CNC via SmartLink, including raw and processed images, material bend velocity and live angle data. Press brakes equipped with BendVision can make use of this real-time data to provide users with a wide range of customised functions. BendVision for angle measurement BendVision technology provides a range of angle measurement data that includes the inside and outside angles of the material, average angle, material warp angle from machine deflection, material spring back angles for various material types, thickness and grain direction, plus end of relaxation angle once the bend has been completed. BendVision for angle control The ability for the CNC to receive BendVision angle data opens up a wide range of possibilities for real-time angle control. Instead of just confirming angles are within tolerance, the CNC can use the live angle plus a measured spring back angle to control the bending depth for flexible active and dynamic angle control solutions. Find out more The features and functions that are available with BendVision equipped press brakes will differ and are unique to each press brake make and model. Contact our Partners for more information and to learn how BendVision technology can improve your production efficiency, speed and accuracy.
BendVision technology is available on selected models from these manufacturers:
pressbrakebuyersguide.com
5
Technology BendShield Protecting your productivity, not just your operators. BendShield is a dynamic sensing technology that provides an advanced level of optical tool protection for press brake operators by enveloping the punch tip with a protective field that has no gaps while maintaining high speed operation. With an object detection resolution of 2mm, BendShield detects even the smallest obstruction from any angle. Press brakes with BendShield technology are not only the safest but also the most productive with guaranteed levels of safety and high-speed performance. Automatic Tool Alignment BendShield automatically scans the upper tool to determine the tool profile then dynamically adjusts the protective zone relative to the tool tip. Special Tools Detection BendShield also works with a variety of upper tool profiles from V shaped punches to radius and flattening tools. The optical technology adapts to the tool profile to provide an optimal level of protection for machine operators. Dynamic Sensing Technology BendShield adapts to accommodate various part profiles from flat parts to box shaped parts with single and double sides flanges as well as back-gauge fingers for short bend cycles. Multiple segments within the protective zone are automatically and dynamically blanked on each bending cycle to maintain high-speed machine operation with optimal protection and minimal interruptions. Advanced tool collision protection BendShield not only protects machine operators, but protects against high-speed tool collisions. If operators accidentally install or program an incorrect tool, BendShield protects your tooling investment by avoiding high-speed collisions that could lead to tool damage.
BendShield technology is available on selected models from these manufacturers:
6
PRESS BRAKE BUYER’S GUIDE
SmartLink Work smarter not harder. What is SmartLink? SmartLink technology provides a seamless integration between key machine elements including the machine drive system, safety control, optical protection, optical imaging and the CNC system. This enables an intelligent flow of information that significantly enhances the operation, functionality, performance and efficiency of the press brake. Press brakes with SmartLink technology offer users a wide array of functions that can include; Safety and control SmartLink manages synchronised control of the machine drive system, safety control, operator controls and the CNC system for more efficient and streamlined operation. Overall machine system status can be displayed on the CNC in real-time for an improved user experience. Functionality and productivity SmartLink enables optical protection modes to be selected and customised in the CNC bend program. A different mode or combination of modes can be selected for each bend, allowing for streamlined bend programs that match the profile of the work piece. SmartLink automatically switches modes on each step of the bend program with intelligent blanking of individual sensors to eliminate unnecessary stops and pedal presses for reduced cycle time and the fastest possible part production. Automated adjustment SmartLink enables fully automated adjustment of the integrated protection system in conjunction with BendShield technology. The protection system can be automatically raised and lowered according to the tools selected in the bend program without the need for any operator intervention. Advanced optical verification of the installed tools confirms that the machine is correctly configured, ensuring safe and error free operation. Advanced functions When paired with BendVision technology, SmartLink manages the flow of image data to the CNC to enable advanced bending functions such as angle measurement, real-time angle control, active tool recognition and much more. Press brakes with SmartLink technology produce parts with greater flexibility, speed and efficiency.
SmartLink technology is available on selected models from these manufacturers:
pressbrakebuyersguide.com
7
Technology AutoSense AutoSense automatic monitoring technology tracks machine operation and performance in real time. AutoSense automatically monitors control commands, motion, direction, speed and stopping performance to maintain a high level of machine and operator protection. Press brakes with AutoSense technology guarantee compliance with international safety standards that mandate automatic monitoring of machine overrun and safe speed.
AutoSense Plus AutoSense Plus provides additional monitoring to detect and diagnose specific machine electrical and hydraulic faults with visual alerts displayed on the CNC. Machine problems are quickly and easily identified to help get your machine back into production with minimal downtime.
AutoSense Ultimate AutoSense Ultimate adds advanced Dynamic Valve Monitoring technology to automatically monitor hydraulic valves, associated control commands and machine actions independent of traditional valve sensors. Press Brakes with embedded AutoSense technology give you peace of mind so you can focus on getting the job done.
AutoSense technology is available on selected models from these manufacturers:
8
PRESS BRAKE BUYER’S GUIDE
FlexSpeed Streamlined, responsive and efficient machine control. FlexSpeed safety control with high speed processing technology provides the platform for more efficient machine operation and superior performance. Traditional press brake designs employ a combination of hardware and software safety processing. This inefficient process slows down overall response and reaction times and when coupled with optical protection systems leads to a reduction in machine performance by forcing the machine to operate at reduced closing speed in order to improve stopping performance and increasing slow speed travel prior to bending. Machines with FlexSpeed technology operate with maximum efficiency and productivity with no restriction on operating speed or performance.
FlexSpeed technology is available on selected models from these manufacturers:
pressbrakebuyersguide.com
9
BRING BARE METAL TO LIFE
NOV. 5 - 8 HALL 1 STAND 1713
DYNA-CELL Fast and cost-efficient bending cell Dyna-Cell offers maximum productivity, combining the electric-drive Dyna-Press Pro press brake with a Kuka robot. The revolutionary programming wizard ensures fast generation of the bending and robotics program and eliminates robot teaching. • Automation that balances price and functionality • Intelligent programming wizard for fast art to part • Universal gripper designed by LVD for handling a wide range of parts • Operates as automated cell or stand-alone press brake • Available with Easy-Form® Laser adaptive bending system We help you bring bare metal to life : lvdgroup.com SHEET METALWORKING, OUR PASSION, YOUR SOLUTION
LASER
PUNCH
BEND
INTEGRATE
Blechexpo Preview
November 5–8, 2019 Stuttgart, Germany
Discover all our partners and press brakes offering the latest embedded technologies at Blechexpo 2019.
Flughafen (Nur 3 Gehminuten vom Messegelände entfernt) Airport (just 3 minutes on foot to the exhibition center) Flughafen (Nur 3 Gehminuten vom Messegelände entfernt) Airport (just 3 minutes on foot to the exhibition center) Press Brake Buyer’s Guide
Eingang Ost Eingang East Ost entrance East entrance Autobahn Motorway Autobahn Motorway
2 2
4 4
6 6
8 8
10 10
1 1
3 3
5 5
7 7
9 9
Hall 1
Hall 3 Stand 1009
Stand 1602
Eingang West Eingang West West entrance West entrance
Stand 3504
Stand 3507 Stand 1703-2
Stand 1608
pressbrakebuyersguide.com
Stand 1607
Stand 1404
Stand 1713
Stand 1807
11
Blechexpo Preview
Hall 1, Stand 1713
ToolCell automated tool changing press brake maximizes bending productivity through an integrated storage of tooling, housed within the machine. The patented EasyForm® Laser adaptive bending system provides in-process angle monitoring, which guarantees the desired angle from the first bending operation.
LVD showcases Industry 4.0-ready products designed to help fabricators advance their business, including the DynaCell robotic bending cell now featuring LVD’s patented EasyForm® Laser adaptive bending system and revolutionary programming wizard, as well as the ToolCell automated tool changing press brake. Dyna-Cell combines the high-speed Dyna-Press Pro electric press brake and a Kuka robot to automate the bending of small- to medium-sized parts in varying batch sizes at speeds up to 25mm per second. The Dyna-Press Pro is now available with LVD’s exclusive Easy-Form® Laser adaptive bending system to ensure bending accuracy. Dyna-Cell is equipped with an intelligent programming wizard, revolutionary because CAM program preparation is handled completely offline with no need to physically teach the robot. This eliminates considerable downtime and ensures that the bending process is continuous and uninterrupted. After importing the 3D-drawing, the software automatically generates the bending and robotics program. The software calculates an optimum collision-free path, including all gripper positions. Families of parts have been defined for easy programming, such as multi flange, brackets and profiles. LVD’s 10-10 rule delivers on the promise of a fast “art to part” process with 10 minutes for CAM generation of the bending and robot program and 10 minutes for set-up and first part generation. Dyna-Cell is designed to work in either automated bending mode or as a stand-alone press brake when the application does not warrant automation. This makes Dyna-Cell versatile and economical for a wide scope of bending operations. A patent-pending universal gripper handles a wide diversity of parts, eliminating the need for different-sized grippers and reducing part regripping and changeover time. LVD’s universal gripper accommodates part sizes from 30 mm x 100 mm up to 350 mm x 500 mm and manages parts as heavy as 3 kg. Dyna-Cell is a compact bending cell with a footprint of only 5 m x 5 m.
12
ToolCell 135/30
Dyna-Cell Bending Cell
Hall 3, Stand 3504 Making its world premiere at Blechexpo will be Prima Power’s new bending solution, the eP Genius 1030, consisting in the integration of a servo-electric press brake eP-1030 with an automatic tool change storage. The highly dynamic, accurate, and reliable servo-electric technology, granting constant performance over time thanks to the absence of hydraulic oil, combines with the benefits of a fast and dynamic automatic tool change system. The result is a more versatile, faster and more reliable bending system, which eliminates the manual set-up of the machine and allows the operator to commit his time and skills to the preparation of the bending batches. This solution is specially fit for minimum batches, where it is possible to reliably estimate the machine set-up, and short cycle times become imperative to gain a higher market competitiveness.
PRESS BRAKE BUYER’S GUIDE
The eP Genius press brake has 15 axes and a maximum tool capacity up to 32 metres. The eP-1030 press brake included in the solution is the most versatile machine in the eP servoelectric range, a perfect combination of tonnage and work capacity (105 tons with a bending length of 3060 mm), automatic CNC crowning, 5-axis back gauge and IRIS Plus angle control system on CNC-controlled motorized arms. The tool storage, which is the main innovation of this product, can accommodate a total of 32 metres of tools to be placed on 8 tool holder supports that move on 3 axes. It allows to handle tools (Wila style) with a minimum length of 20 mm up to 515 mm. Furthermore, a rotating turret rotates the tools taken from the storage to grant multiple processing possibilities. The latestgen user interface allows the programming of the piece in a simple and intuitive way, both on the machine and off-line, as well as the automatic management of the machine set-up.
eP-1030 Genius with tool change storage
Hall 1, Stand 1608 Of all the main sheet metal processing technologies, the press brake is probably the least evolved and integrated in the smart factory context, requiring a strong operator presence and interaction. Precisely to meet the need to integrate the press brake into the production process, mitigating the difficulties in sourcing qualified machine operators, Salvagnini has focused on automation: the result of this work is the B3.AU-TO press brake, equipped with the new automatic tool change, the concrete expression of a new concept of automated, scalable press brake. “First and foremost, we simplified the use of the machine,” explains Giulio Farina, CEO of Salvagnini Robotica, “and we made sure it could communicate its own data to the other machines and corporate management systems. The aim is to make bending an operation that is less influenced
pressbrakebuyersguide.com
by process variables and, as a result, provides greater certainties, in terms of processing times as well as costs and budgets. The MAC2.0 guarantees greater stability to the process, simultaneously reducing the cycle times: via a single laser detection, the press brake adapts to any variations in the material which, when necessary, are automatically compensated for.” The new AU-TO automatic tool change concludes a path began with the ATA automatic tool adjuster, and allows Salvagnini to significantly reduce the variability which has always defined conventional bending, redefining the concept of time linked to the press brake: whatever the material, thickness and shape of the part being machined, each specific tooling always has a sure, repeatable and predictable duration. But AU-TO also allows Salvagnini to create a modular concept of automation, scalable to meet the customer’s needs, maximizing the flexibility and autonomy of the press brake, allowing it to adapt to tooling needs and manage tools according to what is being produced. “It’s not a simple automatic re-tooling,” Farina continues, “but a more evolved concept: we provide the customer with different levels of automation. The first level is represented by the ATA device, which is used to change and automatically adjust the upper bending tool length, saving time and increasing production efficiency. The second level involves the extension of the ATA.L device to lower tools; this is the ideal solution for kit productions, allowing parts with different thicknesses to be bent in sequence. The third level is the MVM option, the variable opening die alternative to the ATA.L: it automatically adapts the V opening according to the program and is used to bend materials with different thicknesses and radii. No operator intervention is required to set up the dies, to the full benefit of the productivity and flexibility of the press brake. At the trade fair, Salvagnini is presenting the AU-TO tool change, the fourth and most advanced level, which does not exclude the features of the ATA device: it reduces set-up times and increases B3 press brake availability, allowing the user to create the automation best suited to his own manufacturing reality, automatically tooling the machine with the best possible strategies for his own production flow.”
B3AU-TO
13
Blechexpo Preview
Hall 1, Stand 1404
Instead of equipping the machine with just one central hydraulic cylinder, the new design features one cylinder on the left, and one on the right. That increases axis velocity, and boosts the machine’s productivity. The on-demand servo drive also saves energy by only running the motor when the machine actually needs it. For the first time, TRUMPF has also included the option of equipping the panel bender with a loading and unloading station.
At the Blechexpo in Stuttgart, TRUMPF demonstrates its broad portfolio in the field of bending. Visitors can experience TruBend Series 7000 and TruBend Series 5000 machines live in action. In addition, the company is presenting two machines virtually: the TruBend Series 8000 in a tandem version and the TruBend Center 7030 panel bending machine. The TruBend Series 7000 bends small and medium parts extremely fast. The series consists of two models: The TruBend 7036 with a press force of 36 tons and the TruBend 7050 with a press force of 50 tons. A six-axes backgauge helps the operator position components with remarkable precision. A new control panel simplifies programming on the shop floor. The streamlined views present just the essentials so users can quickly find the right screen for entering data. The machine may be fitted with another screen alongside this panel on the press beam, for example, to display part diagrams. The operator has another quick-and-easy option for sending simple commands to the machine - the MobileControl module. This little control unit may be mounted on a rail above the tools. A sit-stand stool, a table to support the arms, a shelf for documents and a footrest keeps the operator comfortable and minimizes fatigue. The TruBend 7036 and TruBend 7050 come with a right-hand cabinet to store tools right there on the machine. At Blechexpo TRUMPF is also showing the productive bending machine TruBend 5130 with the latest-generation ToolMaster. The ToolMaster boosts productivity by automatically switching between bending tools. The new generation ToolMaster can accommodate three times the tool metres as the previous model and changes a tool in just a few seconds. Well protected against corrosion, an average of up to 85 metres of bending tools await their use. Users can insert both standard tools as well as ACB sensor tools and customer-specific special tools. What’s more, tool changes are even faster with the new ToolMaster thanks to a 50 percent boost in speed over the previous model.
TruBend 513 with ToolMaster
TruBend 7036
TruBend 7050
TruBend Center 7030
TRUMPF shows the TruBend Center 7030 virtually at the trade show. The company has focused on making the machine faster than ever. The engineers achieved this by splitting the machine’s drive unit into two parts.
14
PRESS BRAKE BUYER’S GUIDE
salvagninigroup.com
Press-brake with scalable automation
CHANGE PERSPECTIVE, THINK RESULTS!
11.05-08.2019 HALL 1 BOOTH 1608
The scalable automation including ATA (the automatic tool length adjuster) and AU-TO (the automatic tool changer) allows the machine to be configured according to the real manufacturing needs, including single part or kit production. The intermediate automated solutions make the B3 highly productive and at the same time increase the the profitability of the final product.
SIZE RANGE: FROM 79 TO 236 INCHES BENDING FORCE: FROM 66 TO 441 US TONS
FEATURE ARTICLE -
Automating the tool change process. As the manufacturing industry is becoming more competitive than ever, fabrication workshops continue to seek ways to improve production speed and efficiency. While modern press brakes operate at higher speeds and with greater efficiency and accuracy over machines from a decade ago, bottlenecks in tooling setup and configuration continue to hamper machine output and productivity. For many facilities that change tooling setups several times each day, a significant amount of production time can potentially be lost between bending jobs due to the time it can take for machine operators to manually unload press brake tooling, locate and load the next set of tools, plus configure tool placement and alignment in the machine before the next job can commence. In addition, there is the potential risk of injury for operators manually handling heavy tools as well as the risk of damaging expensive tooling through mishandling or an incorrect setup. The amount of time required for each manual tool changeover can vary greatly based on several factors that include the experience and speed of the machine operator, the amount of tooling to be removed and loaded, returning tools to storage, locating and
loading the next set of tools and the complexity of the new tooling setup. Effective tool storage and management creates challenges for most workshops. Quite often, production delays can occur through the additional time required to locate the tooling for a bend job. In many cases, press brake punches and dies are stored on shelves or racking in the workshop and shared amongst two or more machines. An efficient production facility relies on diligent operators to manually manage the storage and placement of tools; however, this is not always the case. Just consider how much production time is currently being lost as machine operators spend time searching for tools or maybe just trying to locate one final piece to complete a setup. Or perhaps the required tooling is
Automatic Tool Changer (or ATC) press brakes are making machine setup and tool changeover faster, more reliable and a lot more efficient. 16
already in use on another machine. For facilities that process many different parts each day and on tight production schedules, having all the tools available and readily accessible for each machine is essential. Press brake manufacturers are addressing these issues with intelligent mechanical systems that completely automate the tool change process. Automatic Tool Changer (or ATC) press brakes are making machine setup and tool changeover faster, more reliable and a lot more efficient compared to a manual tool change process. These systems also free up time for operators to perform other tasks or get material blanks ready for bending so production can start as soon as the tool change process is complete. Offered as an option from the press brake manufacturer, an ATC is either incorporated into the design of the machine or as a separate integrated module. While designs and functionality vary and are unique to individual manufacturers, ATC press brakes generally comprise the same basic elements. This begins with a tool storage area, either contained within the machine footprint or attached externally, a motorised system that transfers the tools between the storage area and the machine tool holders and finally, a mechanism that sets the position and spacing of the tools along the length of the machine. PRESS BRAKE BUYER’S GUIDE
The automatic tool change process is managed by the CNC system in conjunction with the bend program. The ATC first removes any punches and dies that are not needed for the next setup and returns them to the storage area. The ATC then identifies the next set of tools that are defined in the bend program and retrieves the required punches and dies from the storage area and inserts them into the tool holders, which would generally encompass a hydraulic or pneumatic tool clamping system. The horizontal placement of the punches and dies along the length of the machine is adjusted, including any necessary spacing between tools that is needed for part production such as box bending, where the correct tool gaps are required to accommodate part side flanges.
TRUMPF ToolMaster
Also, in cases where multi-stage bending is required, these intelligent systems can effectively manage complex setups and with different tool profiles.
In the first stage, there are two independent tool transfer arms - one for the punches and one for the dies. Each transfer arm comprises a multiaxis system that moves vertically and horizontally to access the multiple racks and shelves and a tool gripper that pulls the tools out from each shelf.
TRUMPF, LVD, Prima Power, Salvagnini and Warcom are among several press brake manufacturers that have developed their own unique solutions to automate and streamline the tool change process.
pressbrakebuyersguide.com
TRUMPF ToolMaster boosts productivity by automatically switching between bending tools. The new generation ToolMaster can accommodate three times the tool metres as the previous model and changes a tool in just a few seconds. Users can insert both standard tools as well as ACB sensor tools and customer-specific special tools. On the end of the tool cabinet, a multi-shelf racking system stores the punches and dies with a storage capacity of around 85 metres of tools (depending on the selected tooling) that are well protected against corrosion. TRUMPF has developed a unique three stage solution that achieves optimal efficiency for faster tool changes.
rotate in the opposite direction so that goose neck tools can be loaded in the inverted position. In the final stage, two separate shuttles are used to load the punches and dies into position along the press brake. Another interesting feature of the ToolMaster is the ability to easily load additional punches and dies into tool storage. The operator manually inserts the new tools into the upper and lower tool holders, then using a 2D handheld scanner, scans the Data Matrix Code codes that are printed on the front of the tools. After scanning and confirming the entry at the machine control, the ToolMaster automatically transfers the tools to the storage cabinet. >>
Once the tools are removed from the shelf, the transfer arms load the tools into two separate upper and lower turntables. Each turntable independently rotates 90 degrees, so that the tools are aligned with the press brake upper and lower tool holders. The upper turntable can also
17
FEATURE ARTICLE Automating the tool change process.
Salvagnini B3.AU-TO The Salvagnini B3.AU-TO press brake stores the punches and dies in a covered tool magazine that is located within the rear of the press brake and can stock up to 24 metres of tooling. The patented AU-TO system allows the transfer of tools between the tool magazine and the tool holders. Once the tools are in place, the B3 uses two additional levels of automation using the ATA and ATA.L devices to adjust the upper and lower tool length and spacing. The ATA (Automatic Tool Adjuster) device is used to change and automatically adjust the upper bending tool length, saving time and increasing
production efficiency. Changeover is fast, taking just a few seconds, and programming is simple and intuitive. The ATA.L device, for the lower tools, is the ideal solution for kit production, as it allows parts of different thicknesses to be bent in sequence.
LVD ToolCell LVD prides itself on remaining close to customers and the challenges of modern-day manufacturing. In the last 10 to15 years they have seen a dramatic drive towards a ‘Small batch – Short Lead time’ culture. In addition, many manufacturers are reducing stock levels (for better use of working capital) and putting pressure on the
Salvagnini’s patented AU-TO system is incorporated on the B3.AU-TO press brake.
18
supply chain. So, for LVD there was a clear need for a dramatic increase in throughput when processing small batches of parts. In response to these manufacturing challenges, LVD was an early adopter of an Automatic Tool Change process with the introduction of their ToolCell press brake and was the first manufacturer to integrate tool storage within the existing machine footprint. ToolCell ends the search for tooling with unique stadium style storage of top and bottom tooling that is located under the machine’s back-gauge, taking advantage of the available space. The tooling stadium holds up to two complete lengths of punches and five complete lengths of dies for flexibility and space-saving all in one compact design. The ToolCell tool storage system offers a flexible tooling configuration to suit specific application requirements.
PRESS BRAKE BUYER’S GUIDE
Innovative grippers built into the machine’s back gauge fingers serve as the tool changer mechanism to transfer punches and dies. While the operator is preparing parts for the next job, the machine unloads the previous tool setup and loads the next setup, all without manual intervention. The ToolCell comes equipped with LVD’s patented Easy-FormŽ Laser (EFL) adaptive bending system. EFL ensures the first bend is accurate every time. The EFL system transmits
pressbrakebuyersguide.com
the digital information in real time to the CNC control unit, which processes it and immediately adjusts the position of the ram/punch to achieve the correct angle. The bending process is not interrupted, and no production time is lost. LVD also offers ToolCell XT, the latest generation of its ToolCell automatic tool changing press brake with extended capacity to hold 50 percent more tooling than the original design.
The large capacity of tools housed within the press brake provides the flexibility to handle a wider range of bending jobs, including complex layouts. With its extended tooling capacity, ToolCell XT offers the versatility to handle varying material types, organise tooling by material type, easily switch between stainless steel and mild steel applications. >>
19
FEATURE ARTICLE Automating the tool change process.
20
Prima Power eP Genius
Warcom BEND-MASTER
Making its world premiere at Blechexpo will be Prima Power’s new bending solution, the eP Genius 1030, consisting in the integration of a servoelectric press brake eP-1030 with an automatic tool change storage.
Italian press brake manufacturer Warcom has developed the BENDMASTER automatic tool change system to complement its entire bending system for greater flexibility, speed and reliability.
The tool storage, which is the main innovation of this product, can accommodate a total of 32 metres of tools to be placed on 8 tool holder supports that move on 3 axes. It allows to handle tools (Wila style) with a minimum length of 20 mm up to 515 mm. Furthermore, a rotating turret rotates the tools taken from the storage to grant multiple processing possibilities. The latest-gen user interface allows the programming of the piece in a simple and intuitive way, both on the machine and off-line, as well as the automatic management of the machine set-up.
BEND-MASTER features a six-axis drive system that includes a dual axis racking system, single axis rotary bridge and a three-axis loading and unloading shuttle. The tool storage room includes the option of 32 metres or 52 metres of tooling capacity that can accommodate a range of selected PROMECAM and WILA punches and dies. The storage room can be installed on either the left or right side of the press brake and comprises a series of racks and drawers that hold up to 4.5 metres of tooling per rack. Optionally, two press brakes can be served by the same BEND-MASTER.
During automatic tool change, the rack that contains the tooling defined in the bend program is moved to the front of the storage room. The shuttle shifts across to the storage room and slides out the required punch or die and moves the tool to the correct location in the upper or lower tool holders. While this is happening, the storage room moves the tool rack up and down or brings forward another tool rack, so that the next punch or die is ready for loading. This saves time since the shuttle is never sitting idle while waiting for the next tool to be ready for collection. When a punch needs to be installed in an inverted position (for example an inverted goose neck tool), the system employs a rotary bridge that sits in between the tool racks and the machine bed. The shuttle slides the punch from the tooling rack across to the rotary bridge and the rotary bridge turns the punch 180 degrees so that it faces the opposite direction. The shuttle then continues to slide the punch into position on the press brake.
PRESS BRAKE BUYER’S GUIDE
Automated workflow Automated workflow also plays a significant part in streamlining production processes with networked machines that are more effectively managed from the office to further eliminate operator intervention in the workshop. A complete working shift of scheduled bend programs and tooling setups can be remotely transferred to the machine in advance so the next automatic tool change can commence as soon as the current job is finished.
Press brake users are also looking to automatic tool change as a solution for reducing operator fatigue and improving safety to minimise the risk of both short and long-term injuries. Many machines use heavy sections of tooling that require manual lifting by the operator or the use of lifting aids such as hoists to transfer tools to and from the machine. Injuries can result from lifting strain or the tools being dropped and there are possible longterm health implications from repeated
lifting of heavy tooling over the course of many years. Thanks to these modern automation systems, tool setups are becoming faster, safer and far more efficient. ATC press brakes are an ideal solution for managing multiple daily tool changes, complex punch and die setups and the effective storage and protection of tooling.
LVD, Salvagnini, Prima Power and TRUMPF will be exhibiting their ATC solutions at Blechexpo 2019 in Stuttgart, Germany from November 5-8. pressbrakebuyersguide.com
21
O-frame
pressbrakebuyersguide.com
23
Prima is here: Prima Power innovative solutions for a human-friendly technology at the Blechexpo 2019. “Prima is here”, This is the slogan chosen by Prima Power to announce its participation at the 14th Blechexpo, the international trade fair for sheet metal working held in Stuttgart from 5 to 8 November (Hall 3, Booth 3504). “Prima is here” epitomizes Prima Power approach to customers, not only during the exhibition, but in every moment of contact with them. Prima Power is always at its customer’s side to offer support and expertise with its advanced technologies, truly listening their needs and giving cutting-edge and human-friendly solutions to their requirements.
World premiere Making its world premiere at Blechexpo will be Prima Power’s new bending solution, the eP Genius 1030, consisting in the integration of a servoelectric press brake eP-1030 with an automatic tool change storage. The highly dynamic, accurate, and reliable servo-electric technology, granting constant performance over time thanks to the absence of hydraulic oil, combines with the benefits of a fast and dynamic automatic tool change
Prima Power eP Genius 1030, servo-electric press brake with automatic tool change storage
24
system. The result is a more versatile, faster and more reliable bending system, which eliminates the manual set-up of the machine and allows the operator to commit his time and skills to the preparation of the bending batches. This solution is specially fit for minimum batches, where it is possible to reliably estimate the machine setup, and short cycle times become imperative to gain a higher market competitiveness. The eP Genius press brake has 15 axes and a maximum tool capacity up to 32 metres. The eP-1030 press brake included in the solution is the most versatile machine in the eP servo-electric range, a perfect combination of tonnage and work capacity (105 tons with a bending length of 3060 mm), automatic CNC crowning, 5-axis back gauge and IRIS Plus angle control system on CNCcontrolled motorized arms. The tool storage, which is the main innovation of this product, can accommodate a total of 32 metres of tools to be placed on 8 tool holder supports that move on 3 axes. It allows to handle tools (Wila style) with a minimum length of 20 mm up to 515 mm. Furthermore, a rotating turret rotates the tools taken from the storage to grant multiple processing possibilities. PRESS BRAKE BUYER’S GUIDE
Servo-electric BCe Smart bending cell by Prima Power featuring new API and DABA technologies The latest-gen user interface allows the programming of the piece in a simple and intuitive way, both on the machine and off-line, as well as the automatic management of the machine set-up. In Stuttgart Prima Power will display the high performance Laser Genius 1530 fiber laser machine with 10 kW laser, featuring best-in-class piercing time of less than 1 sec, and new cutting nozzles granting a reduction of gas consumptions. These benefits add to a highly productive and accurate machine boasting linear motors,
carbon fiber carriage and intelligent process sensors. Laser Genius with 10 kW fiber generator is the ideal solution for all industrial fields: from subcontracting, as well as agricultural & construction machinery, up to industrial vehicles. The machine is showcased with Prima Power flexible storage system integrating loading and unloading features Combo Tower Laser, the optimal solution for lights-out production with its large capacity of raw material and its intermediate storage for ready cut components
along with skeletons. Laser Genius grows with customer’s needs and it can be integrated at later stages with other modules, such as the automatic sorting system LST, to enhance the automation level of the production flow within the factory. >>
Laser Genius 1530 fiber laser machine on display in Stuttgart.
Laser Genius 1530 fiber laser machine with 10 kW laser and Combo Tower Laser by Prima Power pressbrakebuyersguide.com
25
Prima is here.
Celebrating 30 years This year Prima Power celebrates 30 years of integrated laser-punch technology. At Blechexpo the ultimate result of this impressive experience will be showcased: the Combi Genius 1530 with the new eye safety protection mounted around the cutting head, which avoids the use of protective walls around the machine, resulting in greater accessibility and visibility of the system and simplified installation.
Prima Power @ Blechexpo: Hall 3, Stand 3504
Combi Genius is available in two different performance categories: Pure, for an efficient production with a lower level of investment, and Dynamic, displayed at the exhibition, for maximum productivity and efficiency. The turret of the Combi Genius can be customized and optimized for any requirement. Simultaneously, a record-breaking number of 384 tools can be inserted in the turret. Combi Genius features the Intelligent Ram, which shortens tool change time and increases the number of tools in turret, especially index tools, and can be equipped with Multi-ToolÂŽ stations to further increase the number of tools. Up to 300 kN servo-electric punching force can be
selected for the ram. The machine is equipped with CF series 4 kW fiber laser, developed and manufactured by Prima Power, and the LSR Loading and Stacking Robot for the automatic material handling up to stacking of workpieces onto pallets. Prima Power will also exhibit at the Blechexpo 2019 the well-known servo-electric technology of BCe Smart bending cell. It is a servoelectric semi-automatic machine, ideal for single piece production, kit of components, perforated material, sheets with big holes and embosses. Its compact layout and combined loading and unloading sequence guarantee high productivity.
Prima Power Combi Genius 1530 with the new eye safety protection and LSR Loading and Stacking Robot
26
PRESS BRAKE BUYER’S GUIDE
The machine is designed for customers looking for a flexible and semi-automatic panel bender with a “safety integrated� concept that allows the operator to focus only on valueadded operations, aided by visual devices and sound signals.
New technologies BCe Smart comes equipped with two brand-new technologies such as API, Advanced Profile Inspection, which consist of a camera device used to apply corrections to a bend in order to reach the target angle within the required tolerance, and the revolutionary DABA technology (Dynamic Adjustment of the Bending
pressbrakebuyersguide.com
Angle), thanks to which corrective parameters are proposed in relation to the material variables that allow a considerable reduction in the time required to create a new panel. The software plays a fundamental role in the range of Prima Power products, as it allows the connectivity and the data exchange that are at the base of the digital transformation of the production and efficiently manages all the possible combinations among the different technologies. In the area dedicated to software visitors will be able to watch demonstrations of the new parametric functions of MasterBend, the new UI for Tulus Performance Reporting, and the
new cloud-based application Tulus Analytics, which offers customers a variety of analyses derived from machine data. The advanced technologies displayed on the Prima Power stand cover all main sheet metal working processes and its dedicated sales and technical team will be on hand to discuss the needs of the sector providing support, advice, and solutions for any business challenge and production requirement customers may have.
For more information www.primapower.com info@primapower.com
27
Blechexpo 2019:
TRUMPF presents new solutions Heinz-Jürgen Prokop: “Digital connectivity also provides a way of improving the efficiency of upstream and downstream processes in sheet metal fabrication”. TRUMPF will be presenting a range of new smart factory solutions at Blechexpo, which is set to take place in Stuttgart this November. The company will be taking the opportunity offered by the international trade fair for sheet metal working to show how digital connected applications can help improve how production is organized and reduce costs.
“We make highly productive machines. Yet only 20 percent of the cost of completing a job is incurred during the actual machining stage on the system itself. Using our connected products and services, customers can now boost the efficiency of the production processes in sheet metal fabrication that occur upstream and downstream from the machine,” says Heinz-Jürgen Prokop, Chief Executive Officer Machine Tools at TRUMPF. These upstream and downstream stages are where 80 percent of the job is processed. At Blechexpo, TRUMPF will be showing how solutions such as its factory design services can reduce the time and resources required to complete a job by up to 50 percent.
TRUMPF’s factory design service helps reduce the use of time and resources by up to 50 percent. 28
Connecting up existing machinery The solutions TRUMPF will be exhibiting rely on sensors, software and services. One of the things the company will be demonstrating at the trade fair is how to add connected applications to existing machinery. “In today’s world, digital solutions are a prerequisite for automating production processes. They can be used to optimize manufacturing processes, improve quality, avoid downtime, and achieve a more even distribution of work across all machines and workstations,” says Prokop. At Blechexpo, TRUMPF will be showcasing a fully connected system and presenting a new software solution that shows how digitalization can make people’s working lives easier. In the future, it supports workers at various workstations on the shop floor, for example machine
PRESS BRAKE BUYER’S GUIDE
Digitalization supports sheet metal fabricators’ everyday work. TRUMPF will be showcasing new solutions for connected manufacturing at Blechexpo
operators or assembly line workers Depending on the task at hand, the digital assistant on the tablet provides specific information to support people’s daily tasks, ranging from advice on how to correctly set up the machine and tips on parts picking to details of the required tools and equipment. This helps both unskilled and experienced employees to work independently and efficiently and take the initiative where necessary. This digital solution reduces the time spent searching for tools and other items and enhances the quality of
Even better support and service in the future
production.
For more information about TRUMPF go to www.trumpf.com
pressbrakebuyersguide.com
TRUMPF will also be presenting its concept for future predictive maintenance services, based on a power-tube. This part, which forms the heart of the laser generator in almost all CO2 laser cutting machines, automatically reports its status to the operator. As a result, the user knows when the part needs replacing and when the time has come to submit a repeat order. This is an efficient way of avoiding unplanned downtime.
New software solution supports employees in their everyday work.
29
See you at FABTECH in Chicago this November. Visit booth A4191 in the South Hall to pick-up your FREE copy of the Press Brake Buyer’s Guide FABTECH Edition. Our magazine includes FABTECH previews and a handy guide to help you find all our partners at the show. You can also visit our website and subscribe to receive your digital copy. www.pressbrakebuyersguide.com.
30
November 11 - 14, 2019 McCormick Place Chicago, IL, U.S.A. www.fabtechexpo.com
PRESS BRAKE BUYER’S GUIDE
YOU HAVE NEVER SEEN SOMETHING LIKE THIS. WE ARE THE FASTEST BENDER IN THE BUSINESS.
MADE IN ITALY BOOK A TEST
Code word: automating bending Studio 54 has been working in the field of professional refrigeration since 1994, supplying a wide range of products that guarantee top efficiency and reliability. Upright cabinets, counters and tables, chill blasters, display units and walls, as well as minibars and hot display cabinets, meet every organizational need for food preparation, conservation and display for the Ho.Re.Ca and retail (supermarket) sectors. In addition to its standard product range, which is appreciated for the quality of the materials used and its typically Italian contemporary design, Studio 54 also produces highly customized and tailored products to meet its clients’ specific needs. “The company was founded with limited financial resources,” says Marco Bruseghin, Chairman of the Studio 54 BoD, “but with great passion, that of myself and my partners. Ours is a success story: today Studio 54 has 52 employees, 18 of which are office workers and 34 production staff; we produce around 7000 parts a year, with a turnover of around 15 million EUR, and we work in a global market: around 40% of our turnover comes from Italy, 50% from the rest of Europe, and 10% from Russia, the Arab countries, the United States, Canada and Australia. Obviously we aim to expand and penetrate new markets.”
A modern workshop Since 2015, having reached financial stability and set aside the necessary resources, to improve its efficiency, Studio 54 has progressively renewed its machinery fleet, investing in advanced production equipment. The green light for this authentic revolution was given by the optical fiber laser cutting machine, which guarantees huge benefits in machining stainless steel. And after carefully scouting the market, Studio 54 opted for a Salvagnini L5 high-dynamic fiber laser, with 3000x1500 work range and 2 kW source, connected to an ADLL automatic loading/unloading system and an MCL automatic sorting device, able to work unmanned. The results have been more than satisfactory: handling after cutting has become much simpler and safer to manage, and today the L5 system runs for around 20 hours a day.
32
PRESS BRAKE BUYER’S GUIDE
“The possibility of nesting standard steel sheets means that we can combine different parts and make use of the scrap which would otherwise be thrown away” Bruseghin explains. “Obviously we couldn’t have done this with either the punching machine or the shear, but with the laser we have reduced scrap by over 15%.” Having improved productivity with the laser system, the time had come to overcome the bottleneck in the bending department, which couldn’t keep up with the L5 production rate. For this reason, in 2017, Studio 54 purchased a P4-2116 panel bender: a versatile, flexible and highly productive solution offering automatic set-up in masked time and which, with its universal bending tools from 0.4 to 3.2 mm, requires no re-tooling. And which benefits from the effectiveness of the HPT for manually loading and unloading sheet metal and bent parts. “The panel bender guarantees excellent results, even on stainless steel,” Bruseghin continues. “Stainless steel is a complex material, and with a conventional press brake it can easily be scratched and even dented. Thanks to the controlled tool movements, bending with a panel bender avoids these imperfections: our quality has increased exponentially, not to mention the speed: with the panel bender we produce much more than we did previously with 3 conventional press brakes run by 3 operators. And also in terms of cost per part produced, we have recorded significant advantages.” >>
pressbrakebuyersguide.com
Marco Bruseghin, Chairman of the Studio 54 BoD
The Salvagnini B3 press brake, in the version equipped with ATA, was the right machine for our production needs.
33
Code word: automating bending
Automating bending “There was just one more step to take to completely renew our technological fleet: investing in bending,” Bruseghin explains. “We immediately realized that the Salvagnini B3 press brake, in the version equipped with ATA, was the right machine for our production needs and our logic: this machine masks the set-up times, because when the operator calls up the code of a program, the machine sets up automatically with no risk of error.” The press brake chosen by Studio 54 is a 3-metre B3, with 135 ton maximum bending force equipped with ATA, the automatic set-up device used to automatically change and adjust the upper and lower bending tool length, recovering production time and efficiency. Contributing significantly to reducing the variability that has always marked conventional bending, the ATA redefines the concept of time linked to the press brake: whatever the material, thickness and shape of the part being machined, each specific set-up has a certain, repeatable and foreseeable duration. The tool change is fast, the programming simple and user-friendly.
34
“With the ATA, we are able to avoid set-ups for both the upper and lower tools,” Bruseghin continues. “We work with very thin thicknesses, between 0.5 and 1.5 mm, all similar which are all managed with the same set of tools: we never change the punches and dies, we start bending straight away. Eliminating down times for tool changes and measurements, by automating all these activities with the ATA, offers huge advantages. In terms of output, I can say that in an 8-hour shift we have gained at least 40% in terms of productivity. Of course the press brake has to be programmed, but the operator doesn’t have to do it himself: the programmer who creates all the nests for the laser also creates the panel bender programs, and now the press brake programs too, so this clearly has advantages in terms of speed.”
An eye on the results “We obtained very many results and advantages with these investments,” Bruseghin concludes. “Undoubtedly today we are much more versatile, we can produce any part practically in real time. We are much faster because the machinery is fast and integrated, perfectly suited for lean production and able to minimize set-ups and down times. And we have reduced our cost/piece ratio, thus gaining in competitiveness.”
PRESS BRAKE BUYER’S GUIDE
Press Brake Catalogue When deciding to purchase a new press brake, there are many factors to consider. One important factor is selecting the type of machine drive system that will suit your production requirements, purchasing budget and running costs. In our catalogue section we outline the three types of drive systems – hydraulic, hybrid and electric – as well as the benefits of each system and typical applications. Each section within the catalogue presents a list of press brake models and specifications from our manufacturing partners. We recommend that you consult the press brake manufacturer or your machinery dealer for more information prior to making any purchasing decision.
pressbrakebuyersguide.com
35
Drive System Overview Hydraulic Press Brakes Standard hydraulic designs have been the primary type of drive system for press brakes for decades. While there have been more advanced hybrid and electric systems developed over the years, hydraulic press brakes still account for the majority of machines manufactured today due to their reliability, versatility and flexibility. From small, light tonnage models right through to large machines with very high pressing force. BENEFITS
TYPICAL APPLICATIONS
• All-round versatility. Machines are available in a wide range of lengths and tonnages.
• Incredibly versatile and suitable for almost any bending application.
• Hydraulic systems can achieve a much higher pressing force compared with hybrid and electric machines.
• Suitable for low tonnage applications right through to high tonnage applications in excess of 4,000 tons.
• A greater range of material thicknesses can be processed, from light gauge material to heavy plate metal.
• Suitable for a wider range of bending lengths up to around 14 metres.
• Manufacturers offer greater flexibility and customisation including larger tool openings and throat depths. • Long-term durability, reliability and ease of servicing.
Hybrid Press Brakes Hybrid press brakes combine both hydraulic and electric elements, achieving a more energy efficient drive system with improved performance. Hybrid press brakes use a bi-directional servo electric drive system to pump oil to the hydraulic cylinders. Compared with a traditional hydraulic system where the pump is running continuously, even when the machine is idle, a hybrid system is only working when motion is required. This means that hybrid systems consume very little energy when idle and are more energy efficient when working. Hybrid systems use a smaller hydraulic oil tank, leading to a more efficient design and lower maintenance costs when an oil change is required. When it comes to noise output, hybrid systems are quieter than hydraulic machines due to the lower sound levels of the servo electric drives compared with traditional hydraulic pump motors and that they are only running while the machine is being operated. BENEFITS
TYPICAL APPLICATIONS
• Lower energy consumption since the pump is only running when the machine is moving and when bending force is required.
• Suitable for a wide range of bending applications that require pressing force up to around 500 tons.
• Improved control and bending accuracy.
• Ideal for high-volume production where speed, accuracy and efficiency are required.
• Faster acceleration and deceleration which results in shorter cycle times.
• Suit a range of bending lengths up to around 7 metres.
• Lower noise levels. • Use less oil than hydraulic machines. • Economical to maintain.
36
PRESS BRAKE BUYER’S GUIDE
Electric Press Brakes Electric press brakes eliminate the need for hydraulic pumps, valves and complex piping, for an extremely quiet, fast and efficient bending solution. Electric machines can feature a variety of drive methods including belt or gear direct drive systems and belt / pulley systems for even distribution of pressing force on longer machines. Smaller models are ergonomically designed with integrated foot pedals and folding support tables that allow workers to comfortably operate the machine from a seated position as well as offering a range of additional features that help to reduce operator fatigue. BENEFITS
TYPICAL APPLICATIONS
• Extremely quiet.
• Electric machines are ideal for repetitive bending of small parts where fast cycle speed and accuracy is required.
• Low energy consumption. • Ergonomically designed for optimal comfort and reduced operator fatigue. • Smaller models can be portable, offering greater flexibility for machine placement in the workshop.
• Suitable for low tonnage bending applications of up to around 200 tons. • Suitable for bending lengths up to around 4 metres.
• Consistent operation and accuracy over time since there is no degradation of hydraulic components. • Require minimal maintenance compared with hydraulic and hybrid machines since there are no hydraulic components to service or oil changes required.
Try our Press Brake Finder to search from hundreds of new models. Visit - www.pressbrakebuyersguide.com pressbrakebuyersguide.com
37
SERIES
PA
PH
NUMBER OF MODELS IN THE SERIES
12
8
Portugal
Portugal
3000 - 4000
4100 - 9100
135 - 220
160 - 2000
2250 - 3150
3150 - 8100
MAXIMUM OPENING (mm)
500
500 - 700
MAXIMUM STROKE (mm)
260
250 - 300
Hexa-C Frame
C-Frame
400
400 - 800
130 -150
80 - 150
8 - 10
7.5 - 10
85 - 150
75 - 120
HYDRAULIC
COUNTRY OF ORIGIN BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
FRAME TYPE THROAT DEPTH (mm) CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
The PA semi-hybrid press brake is equipped with Hexa-C frame, which ensures. It is an energy saver, with energy consumption comparable to machines with a hybrid hydraulic circuit. www.adira.pt
The PH is a heavy duty press brake available up to 9 metres and 2000 tons. ADIRA has a long experience with heavy duty machines and is able to supply you with both conventional and tailor-made solutions for large bends. www.adira.pt
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
38
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
Easy-Form
PPEB
5
40
40
Belgium
Belgium
Belgium
3050 - 4000
1500 - 8000
1500 - 8000
135 - 220
80 - 640
80 - 640
4000 - 5040
1050 - 7050
1050 - 7050
500 - 570
400 - 570
400 - 570
300
90 - 180
200 - 300
Closed frame
C-Frame
C-Frame
-
400
400
120 - 180
90 - 180
90 - 130
21 - 22
9 - 22
9 - 21
200
80 - 200
80 - 200
Innovative bending automation
The ultimate bending machine
ToolCell uses revolutionary technology that minimizes setups, is fast and highly reliable. An integrated automated tool changing system stores a library of tooling that is automatically changed as the job requires.
Easy-Form press brakes provide unmatched performance. Featuring LVD’s patented Easy-Form® angle correction and monitoring system that ensures first part, good part. LVD’s powerful TOUCH-B control optimizes part production.
www.lvdgroup.com
www.lvdgroup.com
HYDRAULIC
ToolCell
High flexibility, optimal bending results PPEB press brakes ensure high precision and flexibility. Equipped with state-of-the-art hydraulics and electronics, full-featured TOUCH-B control, in multi-axis configurations, they efficiently handle simple to complex bending. www.lvdgroup.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
39
PPED
TruBend Series 3000
11
3
Belgium
Austria
2000 - 4000
2040 - 4080
50 - 320
66 - 170
1560 - 3150
2364 - 4404
MAXIMUM OPENING (mm)
500 - 670
430 - 580
MAXIMUM STROKE (mm)
200 - 300
200 - 350
FRAME TYPE
C-Frame
Closed Frame
THROAT DEPTH (mm)
200 - 300
-
75 - 120
170 - 200
8 - 10
10 - 15
75 - 100
200
SERIES NUMBER OF MODELS IN THE SERIES
HYDRAULIC
COUNTRY OF ORIGIN BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
Precision, reliability in an economical machine
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
40
FlexSpeed
PPED Series press brakes are practical and easy to use – perfect for general-purpose bending. A cost-effective design combined with LVD precision and reliability delivers true application flexibility. An intuitive touch screen control combined with LVD’s easy to use software makes programming and setup quick and simple for every level of user. Offered in a range of models, in manual and CNC configurations, there’s a PPED machine to fit most applications.
The TruBend Series 3000 brings together the best TRUMPF quality with simple operation and an attractive price-performance ratio. This means you can manufacture economically even in low utilization, and profit from precise results as well as the highest safety standards. Through the perfect interaction of all components, the TruBend Series 3000 machines are the fastest bending machines in their class. www.trumpf.com
www.lvdgroup.com
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
Optima
Standard
20
100
10
Sweden
Sweden
Finland
2500 - 6500
4100 - 19800
3000 - 7000
100 - 320
640 - 5000
220 - 500
2100 - 6100
3100 - 17800
2500 - 6100
550 - 585
485 - 4000
600
400
300 - 1500
250 - 300
C-Frame
C-Frame
C-Frame
200
300 - 1700
500
120 - 170
60 - 120
120
10
7 - 10
10
120 - 160
70 - 100
100
The OptiFlex press brake range can provide you with “tailor made” solutions to your forming requirements. The OptiFlex represents our first press brake designed utilizing sophisticated computer modelling throughout the engineering and manufacturing process. OptiFlex – the optimisation of individual modules resulting in a no-compromise solution for superior accuracy and flexibility in bending.
The Giant Press Brake that empowers the productivity for the most demanding metal bending operations. VDT CNC Variable Die Tool the quickest possible bottom tool change. Designed for bending advanced high-strength steel. FlexiCrown enable deflection compensation locally along the bed.
HYDRAULIC
OptiFlex
The smallest member of the ALIKO press brake family with 3-7 metre bending length and 220-500 tons bending force guarantees the highest quality with a very competitive price level. www.aliko.fi
www.ursviken.com
www.ursviken.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
41
Heavy Duty
Giant
9
14
Finland
Finland
4200 - 10000
4200 - 14000
630 - 800
1000 - 4000
3300 - 9100
3450 - 12500
MAXIMUM OPENING (mm)
900 - 1200
1200
MAXIMUM STROKE (mm)
400 - 500
500 - 600
FRAME TYPE
C-Frame
C-Frame
THROAT DEPTH (mm)
500 - 600
620
120
100
10
10
100
80
SERIES NUMBER OF MODELS IN THE SERIES
HYDRAULIC
COUNTRY OF ORIGIN BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
Quality solutions for larger volumes with 4-10 metre bending length and 630-800 tons of bending force complemented by a heavy-duty construction and great reliability, plus a wide range of optional equipment and accessories.
New generation of ALIKO Giant press brakes provides you the best result for any challenges. Nearly no upper limits for us: 4-14 metre bending length and over 1000 tons bending force. www.aliko.fi
www.aliko.fi
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
42
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
BASEFORM
AUTOFORM+
29
2
1
Spain
USA
USA
1190 - 7100
3048 - 3657
1219
40 - 500
90 - 175
25
1100 - 6100
2610 - 3219
1372
270 - 500
381 - 432
508
165 - 365
203 - 254
279
C-Frame
C-Frame
C-Frame
210 - 510
406
254
90 - 200
127 - 169
114
8 - 10
10
50
90 - 200
80 - 102
122
SYNCRO is a hydraulic machine of high productivity and more versatile, that allow the manufacturing a big variety of parts with high precision and repeatability. www.axialmaquinaria.com
Baseform Series Press Brakes provide exceptional value with ± 0.0004” ram repeatability, 24” range backgage, Cincinnati PC-based operator control with touchscreen interface, 3D part views and optional Cincinnati Bend Simulation offline software. www.e-ci.com
HYDRAULIC
SYNCRO
The Autoform+ Series provides advanced features and custom machine options from 60-350 tons up to 18’ length. Advanced technologies include precision bed referenced linear encoders, strain gage monitoring of machine tonnage, Dynamic Thickness Compensation & Adaptive Forming. www.e-ci.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
43
PROFORM+
MAXFORM
19
17
USA
USA
1219 - 4877
2438 - 4267
25 - 350
90 - 350
1372 - 4419
1981 - 4419
MAXIMUM OPENING (mm)
381 - 508
381 - 457
MAXIMUM STROKE (mm)
203 - 254
203 - 254
FRAME TYPE
C-Frame
C-Frame
THROAT DEPTH (mm)
178 - 254
178 - 254
44 - 100
127 - 296
8 - 33
12 - 31
40 - 118
139 - 239
SERIES NUMBER OF MODELS IN THE SERIES
HYDRAULIC
COUNTRY OF ORIGIN BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
Proform+ Series Press Brakes excel in production environments requiring accuracy, versatility and reliability. Proform features include rugged interlocked frame and clevis cylinders, high resolution encoders and Cincinnati PC-based operator control with touchscreen interface.
Maxform Series Press Brakes, available from 90 to 350 tons are the industry benchmark for productivity. Maxform’s provide +/- .0002” ram repeatability, exceptional ram speeds, Dynamic Thickness Compensation, Adaptive Forming and much more. www.e-ci.com
www.e-ci.com Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
44
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
EuroMaster-S ES
EVOLUTA
34
34
19
Belgium
Belgium
Italy
2040 - 6120
2100 - 6000
2700 - 4200
75 - 400
75 - 400
60 - 400
1600 - 5050
1600 - 5050
2300 - 3800
440 - 540
520 - 620
500 - 600
270 - 420
270 - 420
300 - 400
C-Frame
C-Frame
C-Frame
400
400
500
90 - 200
90 - 200
100 - 200
7 - 10
7 - 10
8 - 20
60 - 125
60 - 125
150 - 220
Versatile press brake with New Standard (= NS) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent price-performance ratio.
Versatile press brake with European Standard (= ES) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent priceperformance ratio.
www.haco.com
www.haco.com
HYDRAULIC
EuroMaster-S NS
EVOLUTA radically revolutionizes the bending process, presenting itself as the best choice for those who desire the newest and most advanced technology. The technical features of EVOLUTA will ensure maximum flexibility to meet every bending requirement. www.warcom.it
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
45
DINAMICA
FUTURA
22
46
Italy
Italy
2200 - 4200
1700 - 10100
60 - 400
40 - 1000
1550 - 3550
1200 - 8550
MAXIMUM OPENING (mm)
500 - 600
380 - 800
MAXIMUM STROKE (mm)
300 - 400
180 - 500
FRAME TYPE
C-Frame
C-Frame
500
500
100 - 200
80 - 200
8 - 20
6 - 20
120 - 180
70 - 180
SERIES NUMBER OF MODELS IN THE SERIES
HYDRAULIC
COUNTRY OF ORIGIN BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
THROAT DEPTH (mm) CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
DINAMICA is characterized by an elegant design with attention to every detail. This synchronized press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision and productivity. www.warcom.it
The FUTURA series has a range of models from 50 tons up to 1500 tons and is completely customizable, including specialty tandem and quad configurations. FUTURA is designed for the most demanding of users who desire the greatest range of machine capacity and performance. www.warcom.it
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
46
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
G-BEND PLUS
Hydraulic Series
1
14
2
Greece
Greece
Taiwan
1550
2100 - 6000
3200 - 4200
40
75 - 400
200 - 300
1550
1600 - 5050
2600 - 3700
400
520 - 620
550
200
270 - 420
300
Closed Frame
C-Frame
C-Frame
-
400
400
250
90 - 200
100
20
7 - 10
10 - 12
200
60 - 125
100
Ultra-fast and productive hydraulic press brake up to 1.5m. www.gizelis.gr
Superior press brakes with top-class equipment and components offering the ultimate flexibility in bending process. www.gizelis.gr
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
HYDRAULIC
G-TURBOBEND
The steel structure provides frame rigidity, strength, stability and good resistance to deformation. Equipped with integrated crowning and hydraulic tool-clamping technology. www.toongwoei.com
AutoSense
BendShield
BendVision
Plus
Ultimate
47
PBH
SERIES
3
NUMBER OF MODELS IN THE SERIES
China
HYDRAULIC
COUNTRY OF ORIGIN
4100 - 6200
BENDING LENGTH (mm)
160 - 630
PRESSING FORCE (T)
3600 - 5100
DISTANCE BETWEEN SIDE FRAMES (mm) MAXIMUM OPENING (mm)
520 - 620
MAXIMUM STROKE (mm)
215 - 315
FRAME TYPE
C-Frame
THROAT DEPTH (mm)
410 - 510
CLOSING SPEED (mm/s)
100 - 130 9 - 10
MAXIMUM WORKING SPEED (mm/s)
90 - 120
RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
www.yawei.cc
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
48
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
PF
B3
4
15
Portugal
Italy
3000 - 4000
2040 - 5100
135 - 220
60 - 320
2250 - 3150
1740 - 4600
MAXIMUM OPENING (mm)
630
550 - 700
MAXIMUM STROKE (mm)
400
300 - 450
Hexa-C Frame
C-Frame
400
350 - 520
190 - 200
220 - 250
10
10
190 - 200
220 - 250
The Hexa-C frame ensures the highest bending precision even on multistage bends. The new generation of Greendynamics technology (based on Hoerbiger hybrid ePrAX®control) provides fast, though ecological bends. Its large open height and stroke offer the perfect solution for intricate bends.
Thanks to proprietary Kinetic technology, the B3 press brake delivers high degrees of productivity, accuracy and safety yet keeps consumption low. With the ATA device tool length is changed and adjusted automatically, enabling both batch one and parametric parts production.
SERIES NUMBER OF MODELS IN THE SERIES COUNTRY OF ORIGIN
HYBRID
BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
FRAME TYPE THROAT DEPTH (mm) CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
www.salvagninigroup.com
www.adira.pt Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
50
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
HSYNCRO
PressMaster
8
29
22
Austria
Spain
Belgium
2210 - 4420
1190 - 7100
2040 - 4250
85 - 320
40 - 500
75 - 250
1750 - 3680
1100 - 6100
1600 - 3750
615
270 - 500
540
445
165 - 365
370
C-Frame
C-Frame
C-Frame
420
210 - 510
400
220
90 - 200
130 - 200
25
8 - 10
8 - 10
220
90 - 200
90 - 170
The TruBend Series 5000 TRUMPF’s most successful bending machine worldwide. This means from programming, to setup, to bending, production productivity will be unmatched. Innovative features such as the lower tool displacement and the 6-axis backgauge provide you with complete production freedom.
HSYNCRO is a hybrid system, with full featured: Touch Screen, Energy Saver, multi axis configuration and 3D integral software, to do easy the bending of the most complex product. www.axialmaquinaria.com
HYBRID
TruBend Series 5000
Top Level Press Brake with New Standard (= NS) tool clamping. Specifications for increased bending freedom and high productivity. Innovative 3D Multi Touch graphical control. www.haco.com
www.trumpf.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
51
.SUPERIOR
BH
21
6
Italy
Japan
1250 - 6000
2600 - 4100
40 - 320
85 - 250
1200 - 5600
2200 - 3700
MAXIMUM OPENING (mm)
400 - 580
530 - 730
MAXIMUM STROKE (mm)
200 - 350
250
FRAME TYPE
C-Frame
C-Frame
THROAT DEPTH (mm)
300 - 500
400 - 500
CLOSING SPEED (mm/s)
150 - 250
200
10
10
140 - 250
200
SERIES NUMBER OF MODELS IN THE SERIES COUNTRY OF ORIGIN
HYBRID
BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
The .SUPERIOR press brake, engineered with great care for details, is a high quality machine. We studied the framework flections so we could design a product that reacts in the most appropriate and responsive way to the mechanical solicitations, which guarantees a stable structure.
Muratec’s Dual Drive Press Brake BH Series is mounted with a Dual Drive System which separately controls high-speed up and down movement of the ram by AC servo motor and ball screw drive and hydraulics. www.muratec.net
www.vicla.eu Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
52
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
PBC 1 China 3100
HYBRID
110 2600 585 265 C-Frame 410 200 14 160
PBC servo-pump CNC press brakes uses servo motor connecting the oil pump. Real-time control over motor speed reduces idle work to achieve energy savings with high efficiency and stability. www.yawei.cc
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
53
BB
DYNA-PRESS SERIES
2
5
Portugal
Belgium
1500 - 2000
835 - 1530
35 - 50
12 - 40
1250 - 1550
780 - 1535
MAXIMUM OPENING (mm)
500
350 - 400
MAXIMUM STROKE (mm)
250
150 - 200
Hexa-C Frame
Closed Frame
400
-
130 - 140
100
10
25
130 - 140
100
SERIES NUMBER OF MODELS IN THE SERIES COUNTRY OF ORIGIN
ELECTRIC
BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
FRAME TYPE THROAT DEPTH (mm) CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
Fully electrical Bluebender equipped with Automatic Tool Changer to reduce setup time and maximize machine productivity. The correct tools are positioned at the correct time at the exactly right location after having been programmed in the CNC. Top and bottom tooling are automatically changed. www.adira.pt Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
54
FlexSpeed
Speed and efficiency The Dyna-Press electric ram offers a smooth transition from approach to working speed and minimizes power consumption through the use of an optimal power to inertia motor ratio. The coupling between the ram and the servomotors is made using two heavy-duty ball screws to distribute force and tonnage evenly across the working length. As a result, the press brake provides fast, energy-efficient operation across a range of bending jobs. www.lvdgroup.com
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
TruBend Series 7000
GOFORM
4
2
2
Italy
Austria
USA
2040 - 4080
1020 - 1530
1016
55 - 200
36 - 50
40 - 60
2100 - 4100
932 - 1305
927
700
295 - 385
432
310
210
254
O-Frame
C-Frame
C-Frame
-
150 - 250
203
90 - 180
220
148 - 169
10
25
17 - 25
90 - 180
220
148 - 169
The eP-Press features the advantages of high acceleration, deceleration and fast response times of the servoelectric drive system. Compared to conventional press brakes considerable productivity increase can be reached; reduction of cycle times by up to 30% and more is the reality.
The TruBend Series 7000 is a prime example of man and machine working in perfect harmony. The ergonomic high-speed machine bends small and medium-sized parts under the best working conditions, saving space for every production system.
The Goform 40 ton Electric Press Brake is the perfect solution for small parts, up to Ÿ� thick and less than 50 pounds. This machine can be easily moved with a fork truck or overhead crane and put into production without being anchored to the floor.
www.trumpf.com
www.e-ci.com
ELECTRIC
eP Series
www.primapower.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
55
C-SERIES
G-SERIES
6
4
Finland
Finland
850 - 1600
2040 - 4080
22 - 44
60 - 150
790 - 1550
2200 - 4200
MAXIMUM OPENING (mm)
500 - 800
600
MAXIMUM STROKE (mm)
250
280
C-Frame
O-Frame
THROAT DEPTH (mm)
150
-
CLOSING SPEED (mm/s)
100
100
10
10
100
80 - 100
SERIES NUMBER OF MODELS IN THE SERIES COUNTRY OF ORIGIN
ELECTRIC
BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
FRAME TYPE
MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
www.coastone.fi
www.coastone.fi
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
56
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
FX Bend
VERDE
2
4
10
Finland
Italy
Italy
1320 - 1620
850 - 2250
850 - 4200
100 - 150
20 - 60
15 - 150
1390 - 1690
-
750 - 3550
600
470
480 - 550
250
196 - 250
260 - 310
O-Frame
-
C-Frame
-
-
200 - 310
40
200
160 - 300
10
10
10
40
200
160 - 300
www.coastone.fi
The FX bend 1023 stands out for innovation and high accuracy. The design and attention to detail are combined with high quality standards, with the aim to provide you with a machine that is streamlined, productive and exciting.
ELECTRIC
Bull SERIES
www.str-italy.com
www.euromac.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
57
LOGICA
G-ELECTRO BRAKE
8
1
Italy
Greece
850 - 3050
3100
25 - 80
100
750 - 2550
3150
MAXIMUM OPENING (mm)
450
600
MAXIMUM STROKE (mm)
230
350
C-Frame
Closed Frame
240
-
200 - 270
120
20
20
200 - 270
120
SERIES NUMBER OF MODELS IN THE SERIES COUNTRY OF ORIGIN
ELECTRIC
BENDING LENGTH (mm) PRESSING FORCE (T) DISTANCE BETWEEN SIDE FRAMES (mm)
FRAME TYPE THROAT DEPTH (mm) CLOSING SPEED (mm/s) MAXIMUM WORKING SPEED (mm/s) RETURN SPEED (mm/s) TECHNOLOGY OPTIONS
LOGICA is characterized by an elegant design with attention to every detail. This electric press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision, productivity and energy efficiency.
Innovative, high level, electric press brakes featuring advanced technology for high demanding users. www.gizelis.gr
www.warcom.it
Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.
RapidBend
58
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
PRESS BRAKE BUYER’S GUIDE
Electric Series
PBE
4
1
1
Japan
Taiwan
China
600 - 2000
1000
1250
30 - 60
30
30
700 - 1700
900
1036
430 - 530
350
325
150
200
120
Box & C-Frame
C-Frame
C-Frame
100 - 400
250
425
100
100
100
20
20
20
100
100
100
Muratec Ball Screw Press Brake BB series is driven by AC servo motor and ball screw mechanism. It has reached high productivity with a fast ram and back gauge plus extremely consistent repeat accuracy. www.muratec.net
The Servo-Electric press brake is driven by a high inertia type servo motor and heavy duty ball-screw for positioning the Y-axis. The absence of hydraulic components makes this Servo-Electric press brake environmentally friendly, without the risk of oil pollution or oil leakage problems, as well as a more energyefficient design compared with a hydraulic press brake.
ELECTRIC
BB
PBE electric CNC press brake. Ram driven through two servo motors and heavy load ball screws with high acceleration, efficiency and energy saving. www.yawei.cc
www.toongwoei.com
RapidBend
pressbrakebuyersguide.com
FlexSpeed
SmartLink
AutoSense
BendShield
BendVision
Plus
Ultimate
59
Copyright This guide is produced and published by Lazer Safe Pty Ltd. The contents of this guide are subject to copyright and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe. Disclaimer While every reasonable effort is made to ensure that the information presented in this guide is accurate and current at the time of publication, Lazer Safe does not make any guarantee or warranty of accuracy of the information provided. Lazer Safe reserves the right to make changes at any time and without notice. Lazer Safe does not assume any liability for the accuracy of information presented or for any subsequent loss or damage suffered where you rely on or use the information contained within this guide. Information, descriptions and images of press brakes presented in this guide are provided by the press brake manufacturer. Lazer Safe does not assume any liability for the accuracy of this information. You should consult the press brake manufacturer to confirm the accuracy and validity of this information prior to making any purchasing decision.
axiomdp.com.au :: 5404
Trademarks The following trademarks are the property of Lazer Safe and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe; Lazer Safe, Press Control Safety System, PCSS, PCSS-A, LZS-L G, LZS-LG-HS, LZS-004, LZS-004-HS, LZS-005, IRIS, IRIS Plus, RapidBend, RapidBend Plus, RapidBend Ultimate, FlexSpeed, FlexSpeed Plus, SmartLink, BendVision, BendShield, BendShield Plus, AutoSense, AutoSense Plus, AutoSense Ultimate, Sentinel, Sentinel Plus, Defender, Defender Plus, FoldGuard, PressGuard, LazerGuard. Patents Lazer Safe products and technology are subject to patents granted or applied for in various global territories.
pressbrakebuyersguide.com
Find our partners at Blechexpo 2019 November 5–8, 2019 Stuttgart, Germany
Flughafen (Nur 3 Gehminuten vom Messegelände entfernt) Airport (just 3 minutes on foot to the exhibition center) Flughafen (Nur 3 Gehminuten vom Messegelände entfernt) Airport (just 3 minutes on foot to the exhibition center) Press Brake Buyer’s Guide
Eingang Ost Eingang East Ost entrance East entrance Autobahn Motorway Autobahn Motorway
2 2
4 4
6 6
8 8
10 10
1 1
3 3
5 5
7 7
9 9
Hall 1
Hall 3 Stand 1009
Stand 1602
Stand 3504
Stand 3507 Stand 1703-2
Stand 1608
pressbrakebuyersguide.com
Stand 1607
Stand 1404
Stand 1713
Stand 1807
Eingang West Eingang West West entrance West entrance