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S
ustainability will always remain a key focus area in every aspect of food and beverage manufacturing. Being more sustainable leads to a string of benefits for any manufacturer or producer, including lower overheads and in most cases better product output. Plant and machinery are an area of food and beverage manufacturing where some of the largest gains can be made with the easiest, all be it the largest, investments. And companies which produce machinery and construct facilities for food and beverage manufacturers which we have spoken to at Food & Beverage Industry News have all said the same thing, sustainability and efficiency is critical. The net zero target of 2050, put out by the United Nations, has laid out a plan for emissions to be reduced by 45 per cent in 2030, before reaching net zero in 2050. We all eat and we all drink, and as such food and beverage manufacturing is never going anywhere. While this creates a stable investment for some, it also means emphasis in sustainable practices and meeting net zero for manufacturers and producers is critical. As one of the pillar industries of civilisation, food and beverage manufacturing takes on an important role in helping lead the way in meeting net zero. As we near 2030, many of the initial targets set out in net zero target plans, both from the United Nations and others, will need to be met. At the very least it will give us insight into how we are tracking as a society. Because of this, the food and beverage industry is currently undergoing rapid advancements and changes to traditional practices, but the good news is all the data is as expected, positive. While there is no getting around the capital costs of overhauling processes or changing out certain segments as part of an ongoing change, the reduction in overheads means a return on investment is all but
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4 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
assured, it is only a matter of calculating the length of time. The future is coming no matter what, and as outlined by an ESG report in this edition, SMEs that fail to recognise the importance of becoming more sustainable as quickly as possible risk falling behind the herd. The general conclusion is that as governmental investment and regulatory action increases, along with the evidence that consumers are putting increased importance on sustainable manufacturing, SMEs that have not adapted will lose out on lucrative contracts. Future proofing is spoken off in the industry often, this is one aspect of future proofing that is of paramount importance. If you lose out to more sustainable competitors, due to a range of factors like those outlined above, then the need to future proof is likely to evaporate with time. To truly future proof as an SME, the report outlines, is to keep up with current trends around sustainable and efficient manufacturing practices along with meeting consumer demands, including with changing tastes. The very nature of rapid change also means greater software innovation which is already proving fruitful for the industry. As an added benefit, many of the innovative new machines, from packaging to filling and processing, come with added adaptability, due in no small part to the innovative new software. This is leading to an easier path to diversifying a product range and helping manufacturers and producers move into new segments of the market in an easier way. These are all positive signs that the increased importance on sustainability, from a global perspective, will change the face of food and beverage manufacturing, future proofing it even further. Until next month. Happy reading!
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CONTENTS 20
8 NEWS 22 MEET THE MANUFACTURER Arepa is a plant-based nootropic designed to assist your brain during moments of stress. And the new beverage is making strong inroads in the market. 26 TRACEABILITY Experts from GS1 speak about the importance of food and beverage traceability and the mission to create a more circular economy.
26
28 APPEX APPEX, formerly AUSPACK, is going from strength to strength by introducing as wider scope of focus ahead of the show’s debut in 2024. 30 PACKAGING COPAR continues to work towards a strong 2024 for its fibrebased alternative packaging products. 32 MICE The 2024 Melbourne International Coffee Expo will see leading products recognised by the Product Innovation Awards along with showcasing the best the industry has to offer. 34 INDUSTRY STANDARDS The International Olive Council is placed in a unique position as a forum for authoritative discussion on issues of relevant to the olive industry.
36
36 SUSTAINABILITY Dr Ross Headifen, co-founder of Australian supplier of biodegradable plastics, Biogone, details the benefits of landfillbiodegradable plastics. 38 FOOD SAFETY A key distributor partnership between Neogen and Key Diagnostics has brought 15 years of SME food safety and detection expertise into the company. 40 PACKAGING O F Packaging continues to help innovate recycling capabilities in a mission to create a better circular economy around plastic packaging.
42
42 COLD CHAIN Air Liquide’s cooling and temperature control applications play a key role in the microbial control and shelf-life extension of many types of food products. 44 INDUSTRIAL GAS Supagas continues to strengthen its industrial gas offerings and solutions for the food and beverage industry by looking into alternative means of sourcing CO2.
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NEWS
Australian beef producers recognised globally A
ward winning Australian beef producers Jack’s Creek have once again been recognised on the international stage, after taking home the awards for World’s Best Sirloin, Oceania’s Best Steak, and the coveted overall World’s Best Steak Awards at the globally renowned World Steak Challenge 2023. The World Steak Challenge is a distinguished event that offers a highly recognised stamp of quality to support world-class steak production. Beef producers from around the world have the opportunity to showcase their product quality and breed credentials on a global platform. Held in London, UK at Smith & Wollensky Steakhouse, Jack’s Creek
was awarded 15 medals, 9 of which were gold, in addition to the major awards. Gold medals were awarded to Jack’s Creek across several categories in addition to the overall wins, including Sirloin, Fillet and Ribeye with their Wagyu and Wagyu Cross entries, and in the Fillet with their Black Angus offering. While based predominantly in Tamworth, NSW, Jack’s Creek exports to over 30 countries and has a presence in-market around the world, including Jack’s Creek Americas, in Los Angeles, USA, and Jack’s Creek UK, in London. Jack’s Creek UK vice president and head of sales UK and EU, Kaine Allan, was ecstatic to be coming home with such prestigious and noteworthy accolades. F
Jack’s Creek managing director, Patrick Warmoll, said its recent haul of international awards was great recognition for what the business delivers to customers every day.
Australian Vintage General’s Alicia Morris takes out top Governance Award A
ustralian Vintage Limited’s, General Counsel and Company Secretary, Alicia Morris, has been named the 2023 winner of the “Governance Top 100” prestigious nationwide award acknowledging governance professionals who take their role to the next level. The award highlights the importance of governance professionals, with nominees including an elite field of corporate governance professionals across a range of ASX-listed companies, not-for-profit groups, government and government owned corporations, private and unlisted public companies. Launched in 2020 by 3YS Owls Governance Consultants, co-founder, and director of 3YS Owls, Deb Anderson, said “Ms Morris is a worthy winner chosen from a high calibre of outstanding achievers and finalists for this year that represent a broad range of industries including local Councils,
agriculture, banking and financial services, and a good mix of diversity.” Morris is recognised for creating governance frameworks at global wine and drinks company Australian Vintage, which she joined in 2010. Anderson said the judging panel was impressed by the high standard of the submissions and appreciate that Governance professionals are humble and can find it challenging to promote themselves. Some of the attributes that stood out amongst these outstanding governance professionals included an increased focus on key ESG issues, working towards net zero emissions targets, climatechange related financial disclosures, modern slavery reporting, an increased utilisation of artificial intelligence (in an ethical manner) and cyber security to manage compliance with regulatory, governance and risk frameworks. “Each of the nominees should be
8 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
Morris’s achievement, her photo appeared on Friday 3 November 2023 on Nasdaq MarketSite in Times Square, New York. proud of the contribution that they have made and will continue to make to governance within their organisations.” “This award truly emphasises the value and benefit of robust governance frameworks and the individuals that are responsible for driving these initiatives. Alicia is a true example of that, being named a finalist for both 2020 and 2023 as well as taking out this year’s award for winner of Governance Top 100 2023,”
she said. Award winner, Alicia Morris said she has been with the innovative wine and drinks company, Australian Vintage for over thirteen years and leads their legal team and governance portfolio and was incredibly proud of the governance journey she has been able to drive with the board of directors and broader team. “I am so proud of my efforts to create governance frameworks for Australian Vintage to support and drive our powerful ESG ambitions, which will ensure our business is thriving for many years to come. Our sustainability roadmap incorporates our vision for the net positive impact we would like to create in our business and industry, with the intention of putting more back into the environment, society, and economy than we take out. By creating governing frameworks, alongside goals and programs, we can move towards this positive future.” F
NEWS
Product of the year winners revealed O
ver 5,000 Australian shoppers have had their say and cast votes for their favourite supermarket and everyday products, in the annual Product of the Year Awards (POY) for 2024. The world’s largest consumer-based awards program is now in its 15th year in Australia, recognising product innovation, and serving as a shortcut for shoppers, saving them time and money when finding the right products. It’s no secret that rising inflation rates are having an impact on Australian households, with 86 per cent of Aussies now employing cost saving techniques to help stretch the grocery budget further in 2024, according to new research conducted by NielsenIQ for POY. The findings have indicated that nearly one in two (45 per cent) Aussies are switching to home brand options to make these savings. Alongside this, 3 in 5 are making the ultimate “snack-rifice” and removing
indulgent foods and snacks like chocolates, desserts and premium nuts from their shopping lists, to cut down costs. Whilst Aussies might be cutting back on these indulgences at home, the expectation now falls to employers to provide these, with half of Australians (48 per cent) believing that workplaces should purchase snacks for staff, with 90 per cent of young working professionals believing this should be mandatory as bosses look to keep morale up and keep people in the office environment. For 2024, the leading number of Product of the Year category awards were taken out by supermarket chains Coles and Woolworths for their home-brand, deli, and bakery products, with Coles taking 19 of the 44 award wins, and Woolworths taking home an impressive 10 product prizes. With Aussies feeling the pinch of the rising cost of living more so than ever, this is having a trickle-down effect
Aussies are on a mission to save while they shop, and how they are doing this is good news for big grocery retailers. into the way they make their shopping decisions, with many switching to home brands and lower cost alternatives, as well as opting to do their shopping at a sole retailer, to avoid overspending across multiple stores.
Other cost-cutting tactics Aussies reported also included switching to cheaper cuts of meat, cutting back on food delivery consuming more homecooked meals and reducing food wastage by eating leftovers. F
Planet Ark’s call to reduce food waste P
lanet Ark is encouraging Australian households to save themselves money and improve their environmental footprint this National Recycling Week by reducing
food waste to landfill. The call-to-action comes as research carried out on behalf of the environmental not-for-profit revealed households are not only vastly
An estimated 9-18 per cent of all material sent to landfill by households is likely recyclable, while a massive 41-52 per cent could be composted at home or organic processing facilities. 10 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
underestimating the costs of wasting food, but also mostly unaware of the negative environmental impact of sending food waste to landfill. The nationally representative survey showed Australians estimate their household to lose just $21 per week to food waste, when the actual reported cost is almost double at $41 per week. Cumulatively, households are therefore underestimating their financial loss from food waste by over $1,000 per year. Furthermore, only two fifths of Australians correctly identified that food waste in landfill has a negative impact on the environment due to producing methane as it decomposes. “We have known for some time that while news about plastic pollution grabs the headlines, the biggest waste issue in Australia is food waste,” Planet Ark CEO Rebecca Gilling said. “Up to half of what the average household sends to landfill is made up of food organics and this has a negative impact not only on the hip pocket but also on our greenhouse gas emissions.”
When food scraps are sent to landfill, the absence of oxygen means they decompose in an anaerobic environment and produce methane, a powerful greenhouse gas with more than 80 times the warming power of carbon dioxide over its first 20 years in the atmosphere. “The good news is that by reducing food waste in the first instance, by buying and storing food carefully, then reducing what is sent to landfill by composting leftover food scraps, Australians can save money and have a significant positive impact on their environmental footprint,” Gilling said. Running from November 13 - 19, National Recycling Week provides an opportunity for residents and workplaces to learn simple methods of reducing their environmental footprint and preventing waste. This year’s theme “What goes around, comes around” is all about providing simple and actionable tips that enable Australians to keep those valuable materials in circulation, whether at home, work, or school. F
NEWS
Fruit and vegetable rejection due to appearance S ydney-based social enterprise Good & Fugly released its ‘The Farm to Supermarket Food Waste Report 2023’, a research piece exploring the good and the ‘fugly’ of farmer & supermarket relationships. Good & Fugly works closely with
Australian farmers to sell excess and cosmetically challenged produce to consumers. It is through this work that co-founder, Richard Tourino, was intrigued to investigate the relationship between Australian farmers and supermarkets, and specifically what
The appearance of fruits and vegetables is a huge part of the food waste issue: “Appearance” is overwhelmingly the reason supermarkets reject fruit and vegetables, followed by size.
impact this relationship has on food waste. Tourino said, “The stats around food waste in Australia, and across the globe, are staggering. Globally 1 billion tonnes of food produced for humans is wasted each year. This wastage produces 8 per cent of global greenhouse gas emissions and 25 per cent of all vegetables produced don’t leave the farm. It’s the food waste lost between farm and supermarket that we wanted to unpack with this report.” Some of the key findings include: Smaller farmers have been hit hardest in the past year: Compared to a year ago, 42 per cent of small farmers have reported lower profits. There are a range of concerns worrying farmers: When looking towards the future, farmers are most concerned about rising production costs, labour issues, and weather conditions.
Produce rejection is also a concern to farmers: While a quarter (25 per cent) of small farmers are concerned about produce being rejected by supermarkets, 1 in 3 (32 per cent) larger farmers cite it as a concern, ranking it above cashflow issues and lack of control over pricing. Perfectly good produce is being rejected by commercial buyers: Majority of respondents (56 per cent) agree that perfectly good produce is rejected due to cosmetic issues and the same number think making better use of imperfect produce is important to improve sustainability in the agricultural sector. The appearance of fruits and vegetables is a huge part of the food waste issue: “Appearance” is overwhelmingly the reason supermarkets reject fruit & veg followed by size with farmers reporting 68 per cent of fruit and vegetable rejection from commercial buyers was due to appearance. F
Australian Beer Co acquires Ampersand Projects I ndependent Australian liquor company, Australian Beer Co (ABCo), will take full ownership of Ampersand Projects as it advances its ambitions in the Spirits & RTD categories. The Australian Beer Co which is the trusted name behind many of Australia’s much-loved beer, cider, seltzer and RTD brands – is a subsidiary of Casella Family Brands renowned for its global success of [yellow tail] wine. In this new era in the Australian Beer Co’s brand portfolio, the founders of Ampersand will continue in their roles and propel the business forward with the ABCo team using the same passion and innovation that has defined the brand for the past five years. While the financial terms remain undisclosed, the strategic vision is clear - this enables the Ampersand Portfolio
to access all the capability and resources of the ABCo business and importantly provide the investment and long-term approach to take the brands to reach their full potential. Casella Family Brands Managing Director John Casella said “This is an exciting acquisition for Australian Beer Company as we continue to build our offering in the spirits and RTD categories. I look forward to the founders joining our business to continue the great success they have enjoyed to date.” “I see this acquisition as more than just a business deal; it is a relationship that brings together the strengths of two independent companies with similar ideologies to continue to innovate the spirit industry,” said the co-founder of Vodka Soda & (Ampersand Projects) Shaun Rankins.
Ampersand Projects was founded in 2018 by Marcus Kellett, Shaun Rankins and Alex Bottomley, this trailblazing RTD/spirit startup, is known to many as the brand that created Vodka Soda. “With both companies valuing trust, integrity and respect, this acquisition
will see unparalleled synergies and continued growth.” F
www.foodmag.com.au | December 2023 | Food&Beverage Industry News 11
NEWS
Haigh’s Chocolates honoured as a leader in business excellence H
Established in 1915 by Alfred E. Haigh, Haigh’s Chocolates has expanded to include retail stores in Canberra, Melbourne, and Sydney.
aigh’s Chocolates has been recognised at the 2023 South Australian Premier’s Food and Beverage Industry Awards Gala, where it was named winner of the Business Excellence Award. The award recognises Haigh’s Chocolates as the benchmark for business excellence in the State’s food and beverage industry. The entry criteria evaluated several aspects of business function, including leadership, planning, consumer focus, business improvement, food safety, wellbeing, education, and training. Haigh’s Chocolates chief operating officer, Peter Millard states, “we are extremely honoured to be recognised for this prestigious award and acknowledge the impressive calibre of South Australian brands nominated in the category.” “At Haigh’s, we are proud of our
continued focus on innovation, growth, customer experience and our place as an iconic local and national brand. We are committed to developing our products, manufacturing facilities and our people, which includes a workforce of over 850 across South Australia and the eastern states.” “We strive to set the benchmark for business excellence within South Australia’s rich food and beverage sector and thank Food South Australia and the Department for Trade and Investment for the recognition.” The South Australian Premier’s Food and Beverage Industry Awards include 14 categories and celebrates best practice in the South Australian food and beverage sector. The awards are hosted by Food South Australia in partnership with the Department for Trade and Investment. F
Central Coast Mariners announce MasterFoods Meals for Goals T
hree of the Central Coast’s most loved organisations have joined forces to support local people in need. The Central Coast Mariners, much-loved Australian brand MasterFoods and leading local charity Coast Shelter have created MasterFoods Meals for Goals. The initiative will see 100 meals donated for every home goal scored by the Central Coast Mariners during the 2023-2024 Isuzu UTE A-League and Liberty A-League season. For every goal the Mariner’s men’s or women’s team score at home, MasterFoods will donate $800 to fund the equivalent of 100 meals through charity Coast Shelter – up to a total value of $40,000 over the season. It could see up to 5,000 meals donated over the season if the Mariners are in good form. Speaking at the launch of the community first initiative, Mariners CEO Shaun Mielekamp said, “we are
thrilled to be launching MasterFoods Meals for Goals. It is an initiative that enables us to give back to our loyal Coast community – the very community that has been the heart and soul of our journey as a football club.” “As our Community Programs partner, MasterFoods supports the delivery of all our community programs, including nurturing talent, empowering the next generation of football stars and fostering an equal playing environment for all.” “MasterFoods has demonstrated remarkable loyalty, and we are incredibly proud to continue our longstanding partnership,” he said. Rachel Humphrey, marketing director Mars Food & Nutrition Australia, said that as a Central Coast business it is committed to contributing to the local community. “As a purpose-led business based on the Central Coast we understand the importance of community and
12 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
According to Rachael Glasson, acting operations manager at Coast Shelter, cost of living pressures is impacting the Central Coast and they are seeing increased demand for their meal services. supporting people in need,” Humphrey said. “Our best loved brands like MasterFoods, have been helping Australians to make meals for over
75 years. However, sadly there are an increasing number of Australians, including in our own Central Coast, who are struggling to put food on the table.” F
NEWS
Camel milk product demand is predicted to reach $3.1b by 2032 F
act.MR, a renowned market research authority, offers unique, in-depth, and perceptive reports for investors on the Sales and Demand of Camel Milk Market. The report will provide a comprehensive overview of growth predictions, significant trends, and promising segments suitable for prospective investments. Sales of camel milk products are expected to reach $3.1 billion globally by 2032, growing at a compound annual growth rate (CAGR) of 4.1 per cent. Consequently, by the end of 2032, the global camel milk market is anticipated to be valued US$ 2.02 billion. A team of analysts from Fact. MR has conducted thorough primary and exhaustive secondary research to formulate a range of estimations and forecasts for camel milk sales and demand. These assessments encompass market share, production distribution, recent product launches, partnerships,
ongoing research and development initiatives, and market strategies. Market Overview Camel milk’s profile is rich in essential nutrients and molecules that promote health, which is why it is being used extensively in food supplements. The use of camel milk in pharmaceuticals is being encouraged by its natural probiotic properties, which significantly improve digestive health. The food and beverage industry is seeing a healthy influx of camel milk as an ingredient due to the growing demand for functional food products that offer health benefits. The growing acceptance of camel milk as a rich source of calcium and vitamin B1 is being aided by the steadily increasing demand for supplements high in vitamins and minerals. Online sales of camel milk products are becoming increasingly popular due to their affordable prices and extensive product selection. F
The emergence of camel milk as a super food, with a wide range of applications, has been facilitated by its nutritional and therapeutic qualities.
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www.foodmag.com.au | December 2023 | Food&Beverage Industry News 13
NEWS
General Mills celebrates being on the Best Workplaces for Women List 2023 G eneral Mills Australia has been listed as one of Australia’s Best Workplaces for Women in
2023. The companies were shortlisted using rigorous analytics and confidential employee feedback. The Best WorkplacesTM for Women List is determined using The Great Place to Work For AllTM methodology to evaluate. The Great Place to Work Trust IndexTM Survey enables employees to share confidential quantitative and qualitative feedback about their ’organisation’s culture by responding to 60 statements on a 5-point scale and answering two open- ended questions. Collectively, these statements describe a great employee experience, defined by high levels of trust, respect, credibility, fairness, pride, and
camaraderie. HR director ANZ, Shontel Turner, said, “General Mills brings together remarkable people and every day, women make significant contributions across our business.” “To be recognised on the Best Workplaces for Women 2023 list is a testament to General Mills’ commitment to create an inclusive and empowering workplace where everyone is supported to be their best self and thrive both professionally and personally.” “We continue to invest in initiatives that support career growth for women including mentorship, coaching and leadership training via our Women’s Leadership Network. Our flexible working arrangements also knowledge the unique challenges many women face, and our employee support services, including a popular school holiday
Great Place to Work revealed the 50 companies on the List in an online announcement. program, ensure working parents are encouraged and supported,” Turner said. “General Mills’ inclusion on the Best Workplaces for Women 2023 list is not just an accolade. It’s a reflection of our dedication to create a workplace where
Queensland’s largest trade mission to China Q
ueensland’s premier led a 5-day mission to Shanghai and Beijing, alongside over 100 delegates from the education, business, agriculture, trade, and tourism sectors. As part of the mission, the premier will seek to strengthen Queensland’s trade relationship with China – supported by the states long-running Sister State Agreement with Shanghai and existing trade and investment partnerships. The Premier will also open the Queensland Pavilion at the China International Import Expo (CIIE) in Shanghai where 73 delegates representing 28 Queensland companies will promote their products. As one of the world’s largest trade
shows, CIIE attracts more than 400,000 people and exhibitors from 100 countries. Queensland products being exhibited include premium beef, seafood, horticulture, wine and beverages, processed food and health and wellness products. China is Queensland’s largest goods export market for the 12 months to September 2023, valued at $23.7 billion. Other highlights of the mission include decarbonisation investment and education roundtables, witnessing the signing of a number of MOUs between Queensland companies and their Chinabased partners. The premier’s mission follows visits from Prime Minister Anthony Albanese, Western Australia Roger Cook and Victorian treasurer Tim Pallas. F
14 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
Queensland’s largest ever trade missions will next week showcase our state’s exporters to China and the world.
women feel valued, supported, and empowered to excel. We will continue to strive for even greater inclusivity and equality and look forward to celebrating women’s continued success at General Mills.” F
NEWS
Phantm raises $2m to reduce plastic waste P hantm, a new plastic reduction platform committed to addressing one of the world’s largest waste issues and accelerating the adoption of natural materials, has successfully secured $2 million in an oversubscribed seed round, led by Blacknova VC, Salus Ventures and CoVentures VC. With Elliot Costello at the helm, Phantm is already working with a range of leading international and Australian businesses, including MECCA, Starbucks Australia, and Norwood Industries. Phantm’s primary objective is to provide an independent pathway for businesses seeking to reduce their plastic footprint through making informed packaging and product decisions. By providing access to industry-
leading plastic and natural materials experts, Phantm helps businesses meet their ESG goals, and move towards a positive impact on people and planet. Its robust methodology, known as A-R-T (Assess, Reduce, Transition), assists firms in reducing costs and tracking their progress towards becoming plasticfree. Elliot Costello, cofounder, and CEO of Phantm, commented, “We’re in the midst of a plastic crisis, and recycling alone cannot solve it. The market has been demanding alternatives, and it’s time to embrace the range of different materials that can replace petrochemical plastics so that we can finally turn virgin plastic off at the tap.” “The enthusiasm from investors across the country is really exciting and shows the dedication to deplastifying
The $2 million was made in an oversubscribed seed round, led by Blacknova VC, Salus Ventures and CoVentures VC. Australian businesses.” Edward Whitehead, Phantm’s head of strategy and global plastics expert, said, “We bring the expertise that helps firms pull back the layers,
ensuring they’re taking the right steps towards positive change. Businesses can’t just leapfrog into perfection, and it’s important they work transparently to improve, be better and do better.” F
2024 Australian Grand Dairy Awards finalists announced A
The Awards, now in their 25th year, celebrate the best of the best in Australian dairy, recognising quality, excellence, and the refined skills of local Australian producers.
fter tasting their way through 380 of Australia’s finest dairy products, judges of the prestigious Australian Grand Dairy Awards have announced the 2024 finalists from across the nation. Proving that quality dairy products come from all corners of the country, finalists represented each Australian state with 35 producers of cheese, ice-cream, milk, yoghurts, butter, gelatos and more shortlisted as finalists. In a battle to be the cheese capital of Australia, Victoria and Tasmania each had seven finalists across the cheese categories including blue cheese, white mould and semi-hard, and South Australia has taken a clean sweep of the unripened cheese category. Fittingly, Queensland is leading the way with our frozen favourites with five out of the six ice-cream and gelati finalists being produced in our sunshine state.
Last year’s winning ice-cream producer The Standard Market Company is guaranteed the Champion trophy taking out all three finalist spots for 2024. In response to this year’s success Maggie Bekkara, production manager, The Standard Market Company said, “I am on cloud nine, the feeling of being a finalist again is a mix of pride, accomplishment, and a renewed sense of achievement.” “It reflects recognition for excellence and the excitement of being acknowledge among the top contenders,” she said. The finalists now have an anxious wait until the exclusive awards ceremony in February where category Champions will be announced and the highest scoring product from both the overall dairy and cheese categories will be crowned as the Grand Champions – the very best two products Australian dairy has to offer. F
www.foodmag.com.au | December 2023 | Food&Beverage Industry News 15
NEWS
Top chefs change lanes Embers fires up the flavour I n a reversal of the over-used adage Paddock to Plate - three extraordinary, hatted chefs have followed their love of local produce and producers to become roaming flavourcreators and champions of hyper-local flavours. Embers Wood Fire Dining is the brainchild of chefs Simon Furley, Kyle McNamara, and Alex Hall. After working together at the multi-awardwinning Homage Restaurant, then launching and gaining critical acclaim at Paddock Restaurant at Beechmont Estate, they have literally jumped the fence into the paddocks and places of Southeast Queensland. The concept of Embers is a Hatted chef trio with a love for local produce, creativity, masterclasses, and chef collaborations, that can roam wherever they fancy. Like a Saturday monthly residency at Towri Sheep Cheese near Beaudesert, tasting nights at Veranda
They leave their mantelpiece of awards at their kitchen HQ in the Scenic Rim, and head to where the tastebuds call them, creating plated masterpieces cooked over fire.
House Estate at Tamborine, private dinner parties and weddings, festival,
and dining events all over Southeast Queensland.
In addition to offering a range of dining experience and menus able to be delivered anywhere, Embers will run masterclasses and tastings with growers, producers and guest chefs also involved, some of which include: • Master Dry Aging and prime beef cookery over fire beers and steaks days • Sip and bake pastry classes • Charcuterie Masterclasses • Fish Butchery Masterclass • Fire & Pottery Masterclass • Nose to Tail & Root to Shoot Masterclass • Fermentation Masterclass “We have spoken for a few years of working together, and with working intimately with local producers, but we didn’t want to go the traditional restaurant route, we wanted freedom from a set work week to try something different,” said Chef Simon Furley who is also famed as a Regional Food Ambassador the Eat Local Month. F
All wrapped up in processing and packaging 2024 exhibition S ustainability, efficiency, and automation will be front and centre when leading manufacturers from across the nation and New Zealand converge on Melbourne for the Australasian Processing and Packaging Expo (APPEX) 2024. Presented by the Australian Packaging and Processing Machinery Association (APPMA), the event will be the largest business-to-business gathering for the processing and packaging sector ever to be held in Australia. APPEX builds on the 35-year foundation of the former AUSPACK exhibitions, taking what was previously a packaging-focussed event and combining it with the processing industry in what will be a 50 per-cent larger showcase at the Melbourne
Convention and Exhibition Centre (MCEC) from March 12 to 15. APPMA chair, Mark Dingley, said the new event, which would be held every three years, united the best in processing and machinery as well as ancillary equipment, materials, and packaging. “This will be the largest B2B trade show for our industry ever to be held in Australia with the widest range of working machinery on the floor,” Dingley said. “It is a showcase of the total processing and packaging sector with a focus on the latest technology and best practice. It is an unprecedented opportunity for knowledge exchange delivered by industry, for industry.” Exhibitors will showcase the latest equipment, technology and innovation in machinery, ancillary equipment,
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APPEX 2024 will feature a series of educational initiatives and opportunities including Meat Industry Day, led by a collaboration of partners comprising the AMIC; AMPC and MLA. automation, materials and packaging, logistics, robotics, food processing and industry services. “For manufacturers looking to boost their production lines through new machinery, automation and technology, this is the place to be,” Dingley said. APPEX 2024 is set to take over all 20 bays of the MCEC and will be
divided into zones to help attendees find products and services of interest to them. The event will offer new networking areas including food and beverage hubs and APPEX restaurants, designed to allow visitors and exhibitors to connect, network and to enjoy their day at the event. F
NEWS
Report reveals Woolworths $10b contribution to regional economy W
oolworths Group has The report outlines not only the released new economic, scale of Woolworths Group’s impact finding that the nation’s employment - representing around 17 largest retailer contributes almost per cent of all retail workers in regional $10 billion annually to the regional Australia - but the opportunities it economy. provides for underrepresented groups, This week Woolworths Group has such as youth, women and First Nations marked National Agriculture Day with Australians. the release of its 2023 Regional Report Across all three groups, detailing its role in rural and regional representation in Woolworths Group’s communities - so many of which are regional workforce is greater than the built around Australia’s agriculture regional average, with the proportion of: industry. • team members aged between 15-24 According to independent economic more than double the regional analysis from Mandala, almost $10 average, billion was injected into regional • women 25 per cent higher than the communities by Woolworths Group in regional average, and F23 - made up of $2.9 billion of direct • First Nations team members 11 per contribution and $7 billion through its cent above the regional average. partnerships with regional suppliers. Woolworths Group CEO Brad The research found that Woolworths Banducci said, “Regional Australia has Group supports 105,000 jobs in regional been a pivotal part of our story since we Australia, employing 47,500 team first opened the doors at our store in members and indirectly supporting Ipswich in 1929, and we today have 400 Biogone F&B half page ad 2023 v2.pdf 1 14/11/2023 3:16:55 PM another 57,500 jobs. locations across the regions.
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“What we do every day in our stores across the country would not be possible without the farmers, producers, processors, wholesalers, and transport partners who help us bring the best of Australian fresh food to millions of customers. “We are proud to serve hundreds of Australian communities from Mount Isa to Albany, and to be contributing to the
livability of vital agricultural centres and regional towns through food security and employment. “One of the most rewarding parts of our presence in these communities is the role we play in youth employment, where our stores can act as a springboard from entry level jobs into meaningful and rich careers with Woolworths and other employers.” F
In the next five years, Woolworths Group is expected to invest more than $330 million in 29 projects in regional Australia.
PACKAGING & FOOD HANDLING EVERYDAY PLASTIC PRODUCTS
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NEWS
MSC report reveals progress in sustainable fishing T
he Marine Stewardship Council (MSC), an international non-profit on a mission to end overfishing by setting the world’s leading standards for sustainable fishing and supply chain assurance, has unveiled two decades of transformative progress in Australian fisheries since 2000. The Fishing for the Future Report is the first of its kind. It provides a detailed analysis of the positive environmental impacts made by fisheries that have chosen to be assessed against the MSC Fisheries Standard since 2000. The report underscores a collective endeavour driving more than 116 related to bycatch, ecosystem impact, and effective management. With engagement from governments, environmental NGOs, and other industry bodies, the MSC program sets a precedent for
responsible practices worldwide. In Australia, 28 MSC-certified fisheries, comprising 38 species, make up 52 per cent of the total volume of wild-caught seafood. This achievement surpasses the MSC’s global goal of over a third of global marine catch (by volume) to be MSC certified or engaged by 2030. It adds to Australia’s proud history of having the world’s first and longest MSC-certified fishery, the WA Rock Lobster fishery. The ocean harbours 80 per cent of the planet’s biodiversity, and over the past fifty years, fishing has emerged as the primary factor affecting marine biodiversity. Ensuring sustainable fishing practices is essential for meeting the protein dietary needs of a growing global population and reducing the environmental impact. Stakeholder
Shopping for sustainable seafood is made easy by looking for the MSC blue fish tick label on over 370 products in Australia.
participation in MSC fishery assessments contributes to more robust fishery performance at a time when fishing impacts on the ocean are exacerbated by pollution and climate change. MSC program director of Oceania and Singapore, Anne Gabriel calls attention to the importance of sustainable fishing practices “As the third
Award-winning streak for Baskin-Robbins Australia B askin-Robbins Australia has been recognised for its outstanding achievements in marketing and digital innovation with a series of prestigious awards. The latest accolade comes from the QSR Media Awards 2023, where the brand secured the Best Digital Initiative award for its ‘Enter the Flavour-Verse’ digital experience, a collaboration with Sony Pictures to launch Across the Spider-Verse Part I. This marks the company’s second consecutive win in this category after taking out the same award in 2022, further highlighting its consistency in digital marketing innovation. In addition, Baskin-Robbins Australia was honoured as an ABA100 Winner for Marketing Excellence at The Australian Business Awards 2023 for its successful Bring On The Baskins 2022 Summer Campaign, and named Innovator of the Year for the second year running at the 2023 Inspire Brands
Conference in Dubai in September. Baskin-Robbins Australia’s industry
leadership in digital innovation is seeing the ice cream giant flourish as
Baskin-Robbins Australia’s marketing activity has directly engaged over a million fans and contributed to a 14.2 per cent increase in revenue for the company.
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largest marine jurisdiction in the world, Australians have an accountability to ensure our ocean is conserved and managed with care. Sustainable fishing is imperative in maintaining healthy fish populations and preserving ocean and freshwater wildlife while supporting livelihoods and securing nourishment for a growing population.” F
it embraces new ways to connect with guests, propelling it into a period of sustained growth. Natasha Guiulfo, national marketing manager of Baskin-Robbins Australia, said the company’s approach to marketing innovation in the ice cream category has led to significant growth in the past five years, with a remarkable surge in sales over the past two years. “The company’s strong focus on the digital experience and product innovation has set it apart in the industry and well ahead of our competitors,” said Guiulfo. “Baskin-Robbins Australia’s commitment to digital will continue as we look for new and exciting ways to engage guests and provide them with the ultimate experience. “This dedication has resulted in increased revenue, enabling the company to expand its marketing team, including the addition of social media specialist Brooke MacGregor.” F
NEWS
The Food City Destination Index D
ata study paints a vivid picture of both traditional and modern foodie destinations. London, New York, Paris, Tokyo, Dubai, and Barcelona lead the index, offering both high quality and diversity of food experiences. • London, UK (100/100), New York, USA (99.3/100), and Paris, France (98.24/100) are the cities worldwide with the best food diversity and experiences. • For travellers seeking cuisine diversity, London, UK (100/100), New York, USA (92.5/100) and Paris, France (91.5/100) are the best destinations. • Your Foodie Experiences (based on Activity and Visual Experience Indexes) will be the best in Tokyo, Japan (100/100), Barcelona, Spain (99.8/100), and Dubai, UAE (99.1/100). • The city with the most Michelin Star restaurants is Tokyo, Japan with 282, followed by Paris, France (163) and Kyoto, Japan (133).
• Tokyo, Japan tops the highest number of categories, being the best city for Michelin Stars, World-class restaurants, Foodie Experiences and East Asian cuisine.
Holidu, the holiday rental portal, commissioned this comprehensive study to explore the richness of culinary landscapes in 75 cities worldwide. These cities were selected based on
With food tourism as one of the fastest-growing travel trends, cities all over the world are now vying for the accolade of the best food destination.
their strong presence in multiple rating directories, acknowledging both renowned food hubs and emerging gastronomic destinations. The study paints a vivid picture of global culinary landscapes, where the Michelin-starred restaurants of Tokyo, the iconic pastries of Paris, and the fusion cuisines of New York can be compared and celebrated alongside the vibrant tapas culture of Barcelona. Every city is fundamentally different, so it’s no mean feat to compare a ceviche in Lima to a salt beef bagel in New York. “Whether you’ve always dreamed of trying monjayaki on a hidden street of Tokyo or dining on machboos at a Bedouin feast in the Dubai desert, this study is the ultimate foodie bucket list.” comments Sarah Siddle, senior PR manager at Holidu. “Every delicious destination in this index can offer inspiration to food industry professionals such as ourselves, as well as burgeoning chefs, gastronomes and globetrotters.” F
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NEWS
Detmold Group invests in solar to cut emissions T
he Detmold Group is increasing its environmental sustainability focus, with the first of its multiple facilities flicking the switch to solar energy.
The Detmold Group has made a commitment to introduce solar energy to at least one new facility each year for the next three years. The company has this month
The first annual report measuring against these targets at the end of this year.
installed its first 99 kW 243-panel system at its Regency Park facility, using PV Modules from Australia’s only solar panel manufacturer Tindo Solar. The new solar system at Regency Park is now live. Detmold Group CEO Sascha Detmold Cox said the Detmold Group was focusing on preserving natural resources, eliminating waste from the environment and reducing emissions as part of its sustainability objectives, which will be measured against six positive impact targets. “We haven’t just committed to being sustainable, we’re actioning it by putting panels on our roof, saving energy and reducing emissions at every opportunity,” Ms Detmold Cox said. “We will be expanding our implementation of solar each year as we know this is important not just locally,
Uniting forces aim to halve food waste T he Fight Food Waste Cooperative Research Centre (FFWCRC) and Stop Food Waste Australia (SFWA) proudly unveil their new unified brand: End Food Waste Australia. This strategic rebrand marks a pivotal moment in the fight against food waste, solidifying five years of dedication and progress towards Australia’s goal of halving food waste by 2030, in line with the United Nations Sustainable Development Goal 12.3. Since its inception, FFWCRC and SFWA have fostered unprecedented collaborations with more than 100 industry, government, and research partners. This partnership has driven Australia’s most extensive research on consumer food waste behaviours, pioneered transformative technologies for repurposing unavoidable food waste, established evidence-based food waste reduction best practices, and led
collaborative industry food waste action through the Australian Food Pact. “End Food Waste Australia represents the culmination of years of dedication and collaboration. By uniting under one brand, we are forging a powerful force for positive change in the realm of food waste reduction,” said Dr Steven Lapidge, CEO. The creation of End Food Waste
This strategic rebrand marks a pivotal moment in the fight against food waste.
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Australia consolidates the mission and efforts of FFWCRC and SFWA under a single, powerful identity with a shared vision for an Australia without food waste. This unified front amplifies impact on critical issues, streamlining communication, enhancing public recognition, and fostering stronger
but in our production facilities across Australia and internationally.” Ms Detmold Cox said the system would prevent 81 tonnes of carbon dioxide being released each year and cut 35 per cent of the site’s carbon emissions annually. Ms Detmold Cox said over its lifetime, this initial solar system would reduce emissions equivalent to that produced by 1,724 long haul flights and would have the same environmental benefit as planting 15,485 trees. “Every effort counts, and we’ll be increasing our use of renewables annually to not only meet or exceed our own sustainability targets, but to contribute to global reductions.” The Detmold Group will provide the first annual report measuring against these targets at the end of this year. F
collaborations. End Food Waste Australia is committed to creating a more productive, sustainable, and resilient Australian food system by ending food waste and food insecurity. The brand reflects the ambition and unity prevalent across the sector and community towards ending food waste. F
NEWS
SecondBite opens new warehouse to increase food relief S
econdBite has opened the doors to its new warehouse in Morningside, Queensland. The facility enables the not-for-profit to further its mission to end food waste and end hunger in the state. The increased size of the new facility means SecondBite can significantly scale-up its Queensland operations with double the internal floor space (1200m2) as well as extended chiller and freezer capacity. During the last financial year, SecondBite rescued 6 million kgs or 12 million meals in Queensland. By moving to the new warehouse, it can now grow its food rescue efforts to 12 million kgs or 24 million meals. The move and fit out has been made possible through $500,000 in Queensland Government funding as well as more than $500,000 worth of generous donations from the Charles and Cornelia Goode Foundation, Bowden Marstan
The facility enables the not-for-profit to further its mission to end food waste. Foundation and the Pavetta Foundation. CEO, Daniel Moorfield said, with the number of food insecure Australian households going from one in five to one in three in the past year, the increased
capacity of the new location couldn’t come at a better time. The team of 12 employees are already working in the new digs. It is equipped with five fleet vehicles that are used to
collect food from donors and bring it back to the warehouse where produce and other items are sorted and packed for more than 50 charity partners that come for collection each week. F
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MEET THE MANUFACTURER
Better for you beverage market is booming The better for you beverage market is continuing to slowly grow in popularity as manufacturers like Arepa bring innovative new products to the space. Adam McCleery writes.
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ounded in New Zealand in 2016 by food technology expert Angus Brown, and industrial design expert Zac Robinson, Arepa is designed to improve mental clarity, increase performance, and fight against fatigue and brain fog. For Arepa co-founder Angus Brown, it was a crisis of conscience which gave rise to what would eventually become Arepa. After finishing university, where Brown and Robinson met, Brown was working in the beverage industry for a large energy drink manufacturer. But he found his true passion in the innovation and health sectors of the industry. “My first job out of university was selling energy drinks, and although I learned a lot about the beverage industry, which informs the nosiness today, it wasn’t sitting well with me that
Brown said the cognitive benefits of Arepa have been proven by several peer reviewed studies.
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I was selling obesogenic energy drinks,” he said. “I remember seeing a customer with a large can I had sold and, in that moment, I made the decision to change my path. “Then I saw in the newspaper a story about a new facility called The Food Bowl, and it had big headlines about food innovation.” Brown contacted The Food Bowl and would soon go from them being a client of the company he was working for, to being an industry partner for Arepa. It wasn’t until Brown took his idea for a brain drink to his bosses that he decided to go out on his own. “I was working for the drink company when I wondered about a brain drink,” he said. “I was essentially laughed out of the room for my idea, which would end up
MEET THE MANUFACTURER
Arepa was founded by university friends Zac Robinson (left) and Angus Brown (right). being the basic formula we started with in Arepa. “I decided to do it myself and contacted The Food Bowl, we were the fourth client to use the facility. We then started developing the brain drink
product we were having regular meetings with top universities in food technology and government delegations.” This level of due diligence was, and remains, a cornerstone of Arepa’s success. Especially because it is backed
by real science. “From the idea I started to chip away at it like a hobby and it ended up becoming viable option and the rest is history,” said Brown. “The timeframe was within a year after we engaged with one of Australia’s top stakeholders in the brain drink space. “We approached him and commissioned him to develop a formula which we patented and have clinically proven.” After 12 months of working on a placebo formula, Brown and the team contacted several universities to help with clinical studies, and employed the expertise of professor Andrew Scully. “The theoretical formula had to be in a consumer-friendly drink metric while being bioactive,” said Brown. “At the same time, we had to make sure our ingredients were scalable if we wanted to be the next version of Red Bull, but out of Australasia.” Professor Scully came to the Arepa team with four possible ingredients that could help them achieve the effect they were looking for. “Through trial and error, we whittled it down to three, blackcurrant is one of the,” said Brown. “The reason blackcurrant has the
whole position in terms of the unique effects we are delivering on is its unique ability in the food kingdom to inhibit the MAO- enzyme. “We have the largest blackcurrant grower in the southern hemisphere as a shareholder and investor, vertically integrating our supply chain, and we are fortunate enough to have other big investors from within the space involved. We call is the ‘neuroberry effect’, which is very pronounced. The evidence we were working on helped gain a lot of credibility in the science and nutrition space. “We finally put it into a drink and a clinical study once we developed the placebo and we started to slowly sell to the consumer market. “Fast forward to now and we call ourselves an Australasian food tech company with offices in Australia and New Zealand.” Not only that, but Arepa is now stocked in all of Australia’s major supermarkets. Something Brown credits for the growth of the brand. “We’ve managed to find a strong market in New Zealand, and we expect Australia to follow suit. We are also two years developed in Singapore,” he said. “In New Zealand we are the highest selling functional drink, from a skew
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MEET THE MANUFACTURER
perspective, in the total category. We sit in the functional space where competitors have more share of the market, but we are in a close third with total sales.” Within a short window of time, Brown said, Arepa started to compete with its competitors and outsell others. “It has been a grind and we have worked hard. We sampled every supermarket and have published two studies,” said Brown. “The future for us is bright, we have another five to six clinical studies in Australia. “One, for example, is testing its impact on ADHD like symptoms. We have also collaborated with the CSIRO on that study. We think we have some exciting evidence coming to the public about how we modulate
neurotransmitters in a safe way.” Brown said while the potential was exciting, the tests are still underway and while the research points to this outcome, they won’t know for sure until the completion of the tests. It’s a good example of how strong science and research is backing the growth and potential of Arepa in the functional drink space. “This is the type of thing we are uncovering with the studies,” said Brown. Arepa is made with a unique formula of New Zealand plant extracts, such as Pine Bark Extract, New Zealand Neuroberry Blackcurrants, and a wellknown L-theanine. The product is proven to reduce mental fatigue while also supporting physical performance and immunity.
“We believe we have discovered the neuroeffector in blackcurrants and there is some interesting science around that,” said Brown. The result is brain drinks, brain powder and brain capsules that are 100 per cent natural, caffeine-free, and improves and supports brain health in the long terms. “I really wanted to showcase the best of New Zealand to the world whilst developing high-end, sustainable, plat-based products that also provide meaningful benefits to consumers with an added focus on the brain,” said Brown. In 2022 the company announced its partnership with Woolworths supermarkets, a partnership which saw the brand in hundreds of supermarkets across the country.
“It’s a great reflection of the amazing growth we’ve seen in Australia in such a short time, and we are predicting that Australia could be a $20 million-plus market for us in the next few years,” said Brown. Brown said he expects the sector to continue to grow and the team wants to help Arepa grow alongside it. The science Arepa is continuously, and actively, involved in is one critical factor Brown said he believes sets them apart and has been a huge part of the brand’s growth. “It’s the science we were doing, and this interesting effect with these neurotransmitters, which we think would be a world first in a readily available beverage you can pick up at the supermarket of petrol station,” he said. F
The Arepa formulation was informed by expert research from academic experts in the field.
Arepa products come in various styled, including ‘shot’ bottles. 24 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
Since its inception Arepa has experienced rapid growth.
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TRACEABILITY
Australia’s road to a circular and sustainable future Australia is making significant strides in the pursuit of a more sustainable and environmentally friendly approach to managing its food and beverage industry. Food & Beverage Industry News reports.
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ith growing concerns about waste management and the need to transition towards a circular economy, supply chain transparency and traceability have emerged as crucial tools. Peter Carter, the general manager of Public Policy and Government Engagement at GS1 Australia, underscored the importance of this paradigm shift. “Improved identification of produce and materials is a first critical step to improve waste recovery and recycling efforts,” he said. This assertion resonates with the larger mission of a circular economy, which strives to reduce waste and promote sustainability by reusing, remanufacturing, and recycling resources, thereby minimising the overall environmental footprint. A circular economy, with its mantra of “reduce, reuse, recycle,” is a sharp departure from the traditional linear model of ‘take, make, dispose.’ These challenges span a spectrum from operational logistics and resource management to the design of products that can be reused or repurposed, and the ultimate need to reduce waste effectively. Carter further emphasises, “Achieving this transition requires a concerted effort from both the public and private sectors,” said Carter. Australia’s Environment Minister, Tanya Plibersek, is acutely aware of these challenges and is pushing for legally binding targets to boost recycling, as the country has long grappled with low recycling rates. Currently, only 13 per cent of plastics find new life, in stark contrast to 81 percent of building materials, 58 per cent of organic materials, and 62 per cent of paper and cardboard. In her pursuit of a more sustainable Australia, Plibersek sees supply chain transparency and traceability as powerful allies. “One of the most encouraging
developments in recent times is the release of a draft national framework for recycled content traceability,” said Carter. “The objective is desirable, to remove harmful elements from our production systems,” he said. “And the framework provides a set way of doing things, but the real challenge will be about how it is implemented. “But I think everyone in the packaging and food and beverage space will be wanting to know how this is going to happen. They can see the what and the why and now they will be asking logical questions about what changes and costs are involved.” In August, the Department of Climate Change, Energy, the Environment and Water (DCCEEW), released a consultation paper to guide businesses in recycled content supply chains to improve traceability of recycled materials. The framework provides direction on data to collect and share with a view to harmonise national systems and consistency across industries, states, and territories. Carter said that while this new governmental framework around transitioning to a circular economy creates clarity, a unified approach was still critical. “We also have a need for a way forward that keeps things simple and easily understandable and that it doesn’t become politicised,” he said. “We need to avoid different approaches to the framework in different states or we will end up with issues. “We can make life easier for industry if we keep communication channels open and do things in lockstep and as best as we can.”
practices across various sectors, from agriculture to manufacturing, retail, and beyond. And key industry bodies are taking note. “A lesson we have learned is it’s not critical for government to build big new systems,” said Carter. “Over the past five years traceability has shown us that instead of requiring industries to push information up the supply chain, there are new models for government to avoid those clunky systems and keep things light touch for business so that government is just pulling the information they might need. “The USFDA is a good example of this.” The Australian Packaging Covenant Organisation (APCO), a key stakeholder in sustainable packaging, recognises the importance of supply chain transparency. In the quest for a circular economy, APCO aims to deliver on its 2025 National Packaging Targets, which include the ambitious goal of making 100 per cent of Australian packaging recyclable, compostable, or reusable by 2025.
Container deposit schemes: A circular approach One of the most tangible ways Australia is progressing towards a circular economy is through Container Deposit
Schemes (CDS). Initiatives like “Return and Earn” in New South Wales demonstrate a push towards a circular approach. These schemes have transformed waste recovery by incentivising consumers to return empty containers for recycling, effectively reducing litter and promoting resource recovery. Supply chain transparency is at the heart of the success of CDS. With the help of advanced technology, the journey of containers is meticulously traced from production through consumption, ensuring efficient recycling. By using QR codes and unique identifiers, consumers can seamlessly return containers for recycling, and collection points can accurately manage the influx of returns for a better longterm outcome.
Product stewardship schemes: Responsibility meets transparency Product stewardship schemes are another pivotal aspect of Australia’s journey towards a circular economy. The national framework targets set out by Australia’s environmental minsters is a prime example of how creating better product stewardship schemes, with the ability to step in and regulate, places the onus on manufacturers to collect and recycle plastic waste.
The power of enhanced transparency and traceability Enhanced information capture and sharing aren’t just technical endeavours; they are powerful tools for change. They underpin the ability to assess, measure, and optimise processes and
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Soft plastics and packaging are key focus areas on the road to a circular economy.
TRACEABILITY
Once again, supply chain transparency plays a crucial role, enabling these schemes to monitor and report on the life cycle of products, ensuring proper recycling or disposal. “Enhanced traceability ensures that manufacturers can be held accountable for the materials used in their products,” added Foley. “It also empowers consumers to make informed choices based on a product’s environmental impact, ultimately driving manufacturers to adopt more sustainable practices.”
Industry efforts: Design, innovation, and collaboration The food and beverage industry in Australia is taking proactive steps to reduce waste through better product design and resource utilisation. The “Fight Food Waste” cooperative project, initiated by the Australian Government and industry stakeholders, is a prime example. It focuses on reducing food waste across the supply chain, and transparent tracking and traceability are vital components of this initiative, allowing stakeholders to identify points of inefficiency and implement corrective actions.
Similarly, the “Closed Loop” program in the beverage industry emphasises the re-use and recycling of bottles and containers. Meanwhile, enhanced supply chain transparency aids in the collection, cleaning, and reprocessing of these containers, reducing the environmental impact of single-use packaging.
Government priorities and global sustainability goals The Australian government recognises the importance of supply chain transparency and traceability in achieving its sustainability goals. The National Food Waste Strategy and the National Packaging Targets align with the United Nations Sustainable Development Goals (SDGs), notably Goal 12 (Responsible Consumption and Production) and Goal 13 (Climate Action). By fostering better supply chain transparency, Australia is making strides toward achieving SDGs like reducing waste, promoting sustainable consumption, and combating climate change. This aligns with global efforts to create a more circular economy and reduce environmental harm.
A bright future for Australia’s food and beverage industry Enhanced supply chain transparency and traceability are catalysts for Australia’s food and beverage industry’s transformation toward a circular economy. Container deposit and product stewardship schemes, as well as industrydriven initiatives, exemplify how these concepts can significantly reduce waste and enhance sustainability. By aligning these efforts with
Australian government priorities and the realisation of global SDGs, Australia is making commendable progress in building a more sustainable and environmentally responsible future for its food and beverage sector. The commitment to supply chain transparency is a testament to Australia’s dedication to waste management and sustainability, proving that the future of the industry is indeed a circular and bright one. F
There is a need for more infrastructure to support collection and recycling schemes.
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www.foodmag.com.au | December 2023 | Food&Beverage Industry News 27
APPEX
Sustainability, efficiency, and automation for manufacturers After undergoing a rebrand, APPEX is set to showcase the full spectrum of products from both food processing and packaging in 2024. Adam McCleery writes.
APPEX is set to take place in Melbourne from March 12 to 15, 2024.
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fter more than 30 years AUSPACK has re-branded the event as APPEX and extended the scope of the event to include food processing solutions, as well as packaging. The event is set to take place at the Melbourne Convention & Exhibition Centre from March 12 to 15, 2024, with the tag line reflecting the aim of the event, “Sustainability, Efficiency, and Automation for Australian Manufacturers”. A secondary tag line also showcases the importance of APPEX to the food and beverage manufacturing industry, touting the ‘largest processing and packaging expo in Australia’’. “This will be the largest B2B trade show for our industry ever to be held in Australia with the widest range of working machinery on the floor,” said Mark Dingley, APPMA chair. “It is a showcase of the total processing and packaging sector with a focus on the latest technology and best practice. “And it is an unprecedented
opportunity for knowledge exchange delivered by industry, for industry.” The exhibition is set to be divided in four zones to help visitors better navigate the large and exciting event space. The four zones will be materials and packaging, packaging machinery, IT & services, and processing and packaging machinery. APPEX is already expected to attract more than 12,000 visitors across the four-day event, which is also set to not only be the largest expo of its type in Australia, but the largest display of working machinery, uniting all sectors across the processing and packaging industry. The aim of the expo, among other things, is to bring the wider industry together under one roof, at an event already 50 per cent larger than what AUSPACK had been. The 50 per cent increase in size of the expo also justifies the re-branding to include processing in the traditionally packaging focused event. The latest equipment, technologies,
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APPEX presents a great opportunity for a knowledge exchange delivered by the industry, for the industry. and innovations from over 350 exhibitors will be on display at APPEX 2024. Some key exhibitors include SMC, Rockwell Automation, Multivac, Columbit, Food Processing Equipment, Visy, and Ulma Packaging. Beckhoff will also be present at
the event and has made it known the company will be launching a new range at APPEX, TwinCAT and TwinCAT 3. “In 1986, we produced our first PC-based controller system and in 1996, the first commercial version of TwinCAT was launched,” said Supriya
APPEX
Suhale, category manager - Connectivity for Beckhoff Automation. “Looking back, it’s unbelievable to think about how instrumental this innovation was in shaping the industry that we know today. “It is an integrated development environment used to transform almost any PC-based system into a real-time control solution with multiple PLC, NC, CNC and robotic runtime systems.” There will also be a string of industry focused events and workshops within the expo which will help showcase sectors even further, such as the Meat Industry Day. Meat Industry Day will be held on Wednesday, March 13, and is in partnership with the Australian Meat Industry Council AMIC, Australian Meat Processor Corporation AMPC, Meat & Livestock Australia MLA. The day will deliver tailored educational content, showcase new processing and packaging technology and developments, all while presenting an opportunity for the two industries to connect, develop and do business. Meat Industry Day will finish with an exclusive industry networking event. There will also be food and beverage focused sessions as part of the Food Industry Solution Series, and presentations from Robotics Australia, a partner of APPEX 2024, which will explore the role and future of robotics in processing and packaging. As with AUSPACK, attendees can also expect a plethora of live demonstrations throughout each of the four days. This is a huge focus for organisers as APPEX. APPEX also provides an amazing networking opportunity for all in the industry who choose to attend. The show floor will include networking hubs and restaurants where visitors can enjoy a meal and drink with opportunities to host clients or have meetings with new potential clients. The APPMA Awards for Excellence Gala Dinner will be held during APPEX 2024 on Wednesday, March 13, in the Melbourne Room at the MCEC. Attendees of the gala dinner can expect to enjoy a three-course dinner paired with a celebration of the industry’s achievements and entertainment with host Tim Campbell returning as MC again. Some of the Awards categories include the Customer Systems Integration Award, the Emerging Leader Award, the Packaging Design
The expo will showcase the latest in packaging and processing technology.
The show floor will include networking hubs and restaurants where visitors can network. Innovation Award, the Sustainability Excellence Award, and the Australian Machinery Manufacturer Award. The awards provide an opportunity for the packaging and processing industries to celebrate their wins and achievements while fostering innovation and collaboration. Some of the awards are also being sponsored by key event partners. Experts in food manufacturing
equipment, Heat & Control, are sponsoring the emerging Leader Award. While Nord Drivesystems, experts in innovative drive solutions, will be sponsoring the Australian Machinery Manufacturer Award – SME “For manufacturers looking for new machinery, automation and technology to improve their production lines this show is by far the largest event ever held in Australia,” said Dingley.
APPMA CEO, Michael Moran, said the event was an exciting platform. “The program provides an exciting springboard for companies to receive industry wide acknowledgement, validation and recognition of their leadership, innovations, and achievements in the areas of machinery, packaging design, digital integration, sustainability and next gen personnel development,” he said. F
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ALTERNATIVE PACKAGING
Helping reach waste and sustainability targets COPAR’s range of alternative wheat straw packaging offers the industry a viable alternative to otherwise less sustainable packaging materials. Adam McCleery writes.
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OPAR continues to work towards the 2024 date for the start of production but results around the companies alternative packaging options are already causing optimism among key stakeholders. As sustainability and waste management standards and targets continue to evolve, so do the requirements of producers and manufacturers in the food and beverage space. The timing of these evolving standards around waste, sustainability, and environmental impact, has created an ideal scenario for COPAR and its fibre-based packaging alternatives. The company has also created formulations which present similar, or equal, protection that is attributed to other plastics, meaning the wheat straw packaging remains both compostable, and recyclable. So far COPAR has created wheat straw packaging options for food service and hospitality, fresh produce, and meat and poultry. Thanks to recent formulations, the company is also developing viable alternatives with companies in the booming ready-to-eat sector.
on the principal of creating a truly circular economy around packaging, with the aim of creating an alternative which offers both recyclability and compostability. “It starts with straw, which is a by-product of wheat production, which has high resource potential,” said Farrell. “Currently wheat straw has been burned as waste, but we have found other uses for it and that is the basis of how we got started.” Farrell said COPAR aims to help move industry away from the highly convenient ‘Take-Make-Waste’ Model towards a more ‘Cradle-to-Cradle’ model where the product is made and then repurposed or composted. “That creates a lot of challenges, with the world still focused on the convenience of ‘Take-Make-Waste,’ there are challenges in designing products and systems that model industry on nature’s processes which leads to a positive ecological footprint,” he added. “Wheat straw or anything certified compostable to Australian Standards allows you to achieve this.” As bans on single use plastics
“The idea is to re-purpose farmers’ agricultural waste by turning it into compostable packaging, which means it will naturally degrade in the environment with no microplastics, it is truly a circular product based on natural processes.”
COPAR continues to work towards a more circular economy around packaging. 30 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
Changes in the way society looks at waste is also having a positive impact on alternative packaging companies like COPAR. “The world has been caught in the ‘Take-Make-Waste’ Model and we are finally moving away from that now,” said Colin Farrell, business development manager at COPAR. “That model was never sustainable and always had an end point, which we are reaching.” Farrell said COPAR was started
continue across the country, many stakeholders are eager to find alternative packaging solutions while working towards greater sustainability end goals. In Australia, both the Federal and State governments are addressing the plastic pollution crisis with new standards, such as those found in the National Plastics Plan, along with each state having its own action plan. The main idea is to eliminate unnecessary single-use plastics by 2025.
ALTERNATIVE PACKAGING
COPAR’s fibre-based packaging has been formulated to offer alternative packaging options to the food and beverage industry. Farrell said COPAR recognised early on that wheat straw provided an excellent resource for an alternative fibre-based packaging option, a resource which is otherwise treated as waste or low grade fertiliser. “The idea is to re-purpose farmers’ agricultural waste by turning it into compostable packaging, which means it will naturally degrade in the environment with no microplastics, it is truly a circular product based on natural processes,” he added. “Wheat straw is a fantastic product with so many uses. Our thought process is looking at waste in terms of pushing the barriers for composting.” Hugh Perrottet, operations manager at COPAR, said some of the initial difficulties around the creation of wheat straw alternative packaging was around curbing long held conventions. “Wheat straw is interesting because no one was really working with it at the time, sugarcane was the fibre-based resource being used most,” he said. “But as a biomass and waste product that no one was working with, to try and partner people with it was difficult at first, which created a very big learning curve. “As a waste product in Australia, it’s abundant, much easier to work with and much easier to access than other alternatives like sugarcane or bamboo. “That was a big issue to overcome and help create a better understanding around wheat straw. All of this was
extremely important in the journey towards creating our product.” Farrell said the move back towards pulping technology was a ‘Back to the Future’ moment. “The world was pulping to create packaging long before plastic came around and now, we are going back to that model as a sustainable option,” he said.
“We started a partnership with InnovationClub (COPAR’s parent entity) which was very helpful. We wanted a completely plastic free and fully optimised PFAS free product. That was critical,” he said. “It has been a challenge, but we got the perfect formulation. Australia has strict requirements for packaging, so we had to make sure the product met
“As a waste product in Australia, it’s abundant, much easier to work with and much easier to access than other alternatives like sugarcane or bamboo.” “Plastic packaging has dominated now for years pushed pulping down the totem pole. We are fortunate that India and its large economy never gave up on pulping and China also maintained the practice. “We were lucky to partner with experts from India like Dr Thava Palanisami, who helped us come up with some our formulations.” Palanisami is the team leader of the Environmental Plastics Innovation Cluster at the University of Newcastle, which is partnered with COPAR on the development of both its fibre-based packaging and bio-polymer films. Palanisami said the development process presented some challenges which needed to be overcome, from meeting Australian Standards to providing a robust alternative for food packaging while avoiding plastics.
those standards.” Along with the continued research and development through its partnerships with the likes of The University of Newcastle, COPAR also broke ground on a manufacturing facility in Bathurst NSW, which is expected to be operation in the first half of 2024. While wheat straw is COPAR’s first area of focus, biomass as a whole will also be a continuing area for the company. “It’s not just wheat straw and pulping, we can also look at other possibilities for customers because there are other sources of biomass,” said Farrell. “They include hemp which has great potential in terms of packaging, and even bamboo. “Focusing on biomass that is
currently agricultural waste where some farmers pay people to get rid of it, and then turning this into another revenue stream for farmers is a great thing.” Currently, COPAR has up to 13 prototype forming moulds on hand that have been developed in conjunction with its Indian partner. And with the ability to fabricate prototypes for potential customers on-site, COPAR has reached a critical point in the development of Australian wheat straw packaging, finally possessing a tangible example of what the company can provide. Some wheat straw packaging product types already created by COPAR include square bowls, round plates, clamshells, and in a big positive for the company, meat trays. A recent development has created a meat tray type solution that is MAP compliant, meaning they are now a viable option for the booming Readyto-Eat Market. Over the course of the past two years, COPAR has continued to navigate the challenges presented by making fibre-based packaging a more viable alternative for the food industry, including recent accreditation for recyclability in the UK by the OPRL. A good sign for the future of the product in other markets, including Australia. Especially given the changing standards around packaging, waste, and sustainability. F
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MICE
New additions for MICE2024 The Melbourne International Coffee Expo’s Product Innovation Awards are set to return for the 2024 event. Food & Beverage Industry News reports.
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he return of the Melbourne International Coffee Expo (MICE) to Melbourne was deemed a huge success and attention has already turned to exceeding that success in 2024. MICE remains Australia’s first and only dedicated coffee trade show, providing an anchor point for both national and international guests to add to their calendars. In its 10 years, MICE has built a reputation for generating valuable leads and insight for guests, stakeholders, and exhibitors. And in those 10 years, the trade show has also become the biggest dedicated coffee expo in the Southern Hemisphere. One exciting development for next year’s expo is the return of the Product Innovation Awards. The MICE Product Innovation Awards are designed to recognise the best innovations from exhibitors in 2024. The awards offer the chance for exhibitors to showcase their newest products to the wide-ranging MICE audience while simultaneously showcasing the product on the showroom floor. Products are judged by both an independent panel of industry leaders, as well as by the attendees of MICE. Judges will assess the item on display at the Product Innovation Awards showcase stand, using the information as submitted in the nomination form. The People’s Choice Award will be decided by votes from expo attended, using the official MICE app. All attendees will only be permitted to submit one vote. Voting for the People’s Choice Award will take place during the expo’s opening times, up until midday on the final day. There are five award categories in total including for Coffee Preparation Equipment, Ancillary Electrical Equipment, Coffee Accessories, and Specialty Beverages. The fifth category is a new one added to the 2024 awards ceremony, the Roaster Packaging Excellence Award. Another new addition to MICE 2024 will be a conference due to run
MICE 2024 will showcase the best the best the industry has to offer through the Product Innovation Awards. each day of the expo. The conference will focus on several themes around topics such as procurement, innovation, technology, and business growth. Many sectors within the coffee industry showcase at MICE and find success in doing so, from dairy, alternative dairy, packing technology,
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machines such as grinders and coffee makers, to other general areas of the industry. Among some of the exhibitors who have found a place at MICE are ADM Packaging Automation, BioPak, both of which also have a strong presence within the food and beverage
manufacturing industry. Meanwhile, alternative milk company, MILKLAB, has already announced its return as a platinum sponsor for the 2024 event. MILKLAB will continue to offer MICE exhibitors their choice of plant-based and dairy milks for use throughout the event, to help showcase their coffee products. Since its inception in 2012, MICE has become the largest dedicated coffee show in the Southern Hemisphere. Organisers reiterate the purpose of the expo is to connect buyers and sellers and bring industry members together in the one space annually to do business. It’s a one-stop-shop for the latest and greatest technology circulating the global coffee industry. Whether you are in search of top-quality equipment or looking to showcase your business alongside other top-tier companies, MICE2024 is the place to be. MICE2024 will be held from 12 to 14 May, 10:00am to 5:00pm, at the Melbourne Convention and Exhibition Centre. F
MICE is the biggest coffee-dedicated event in the Southern Hemisphere with exhibitors including ADM Packaging Automation and Trimatt Systems.
18-19 SEPTEMBER 2024 Melbourne Convention and Exhibition Centre
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IN CONJUNCTION WITH
INDUSTRY STANDARDS
The International Olive Council educates consumers about the properties and benefits of olive oil.
Ensuring quality and authenticity The International Olive Council is placed in a unique position as a forum for authoritative discussion on issues of relevant to the olive industry. Food & Beverage Industry News spoke with them to learn more. The Council The International Olive Council (IOC) is an intergovernmental organisation that brings together olive oil and table olive producing and consuming stakeholders. One of their missions is to educate and illuminate consumers about the properties and potential benefits of olive oil. IOC also provides international standards for olive oil and table olives to encourage quality, facilitate trade and defend consumers rights. Chemical scientists and olive experts from all member states meet twice every year to discuss methods, standardisation, and ways to improve the IOC’s scientific and methodological process. IOC incoming executive director, Jaime Lillo, said that these discussions bring the best olive oil knowledge from
around the world together in one place. “This is crucial, when we have discussions on new parameters or new methods, it has to be validated, taking into account different oils from all different regions of the world,” said Lillo. “We invite countries from all over the world to participate. “When there is unity and consensus, then we can move on to decide. This is the way we facilitate our process.” The IOC is currently working to induct more countries from around the globe, to ensure that all olive oil is reflected in international standards. “That’s why we are here to better understand the specificities of Australian producers,” said Lillo. “How can we work together, facilitate the dialogue, and positive discussion.
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“We want to make our olive oil family bigger, more diverse, and we would also like to see the Australian sector become stronger and well connected to all international knowledge.” While Australia is not currently a member a state, it still participates in the meetings as an observer. It also participates in the proficiency testing of physico-chemical analysis laboratories, tasting panels and circular trials organised by the IOC.
The industry The olive oil industry is steadily growing and becoming more popular among consumers worldwide. Since 1990, olive oil production has doubled. In 2020-21, the IOC estimated that world olive oil production reached 3020500 tonnes, whereas world table
olives production reached 2,838,500 tonnes. Not only has there been significant growth in the global olive oil industry, but the Australian industry has also been steadily growing. Australia’s largest olive farmer, Cobram Estate Olives Limited, estimated that in 2002, Australia’s olive oil production amounted to less than 1 million litres. This production has exhibited consistent growth, increasing from over 2 million litres in 2004 to exceeding 20 million litres in 2013, accounting for slightly less than 1 per cent of the global average production during that period. Moreover, there were about 1500 olive growers in Australia who owned over 35,000 hectares of planted olives (2013 estimate). Currently, Victoria stands as the
INDUSTRY STANDARDS
leading state in olive production, contributing to more than a quarter of the total planted area and over 60 per cent of the annual olive yield. There is also great potential for further growth in the Australian olive oil industry, as demand for olive products increases. In 1983, Australia’s olive oil consumption stood at 5,700 tonnes, a figure that surged to 17,200 tonnes by 1993. By 2013, this number had skyrocketed to approximately 45,000 tonnes, marking a 790 per cent increase in slightly over two decades. Currently, Australia’s consumption exceeds twice its annual production, establishing it as the foremost per capita consumer of olive oil outside the Mediterranean region.
The IOC is currently working to induct more countries from around the world.
Standardisation Whilst Australia’s olive oil industry is steadily growing, the country has different standards compared to the IOC. The IOC aims to provide harmonised global olive oil standards, which in-turn is ultimately beneficial for member states, producers, traders, and consumers. Moreover, the IOC wants to create a dialogue with Australian consumers and producers to suggest new standardisation based on collaborative research. “We see that there are different kinds of standards in Australia, and this is something perfectly fine,” said Lillo. “Every country has their own right to take their own decisions based on the best available knowledge or interest. However, full harmonisation for international trade provides added value for all and is not in conflict with national specifics. “A better harmonisation of international standards would allow traders, producers, and consumers to have the same definitions, same parameters in this more global world of olive oil. “Our interest is not to impose or to convince, rather, we wish to have a discussion based on science. What we truly provide is technical advice.” Ideally, the IOC wants to ensure that any consumer will be guaranteed an authentic and positive experience when purchasing olive oil. “It doesn’t matter where the consumer is, whether they are in Australia, Japan, China, Spain, or Italy. The quality must be right,” said Lillo.
The IOC wants to create a dialogue with consumers and producers to suggest new standardisation. “The oil must be right, according to the label. We need and we want to have this common language.” Principal scientist and IOC expert, Dr. Wenceslao Moreda, said if a country has a particular problem with meeting the standard, new studies can be conducted. “If a technical parameter included in the standard is not within the limit, country can approach the IOC to perform a study, that normally takes three years to be to be sure that the change of the parameter is constant,” he said. If there is no global standard on olive oil products, consumers can become at-risk of confusion, due to misslabelling or variations in parameters.
Challenges for the industry There are currently several challenges facing the olive oil industry, but most predominately, climate change and health perceptions. “Climate change is not only an issue in Australia, but I would say that it is a global challenge, both for crop adaptation of new temperatures and lack of rains on one hand, but also contribution to mitigation,” said Lillo. “Olive trees are capturing CO2 from the atmosphere and olive oil has a positive CO2 balance.” “Last year, there was a very short production in Mediterranean countries, particularly Spain, Italy, and Morocco and Tunisia, which are the highest producers. We need more production
from different parts of the world.” Lillo said that the IOC is working on carbon balance in the olive sector as a part of the solution against climate change. He explained that scientific studies are providing more evidence on the health benefits of olive oil. Not only can it prevent cardiovascular problems, but also cancer, diabetes, and Alzheimer’s disease among others. There is a Health Information System on the IOC website, where all scientific base knowledge relevant to olive oil and health can be found. Lillo elaborated that the availability of information on olive oil products will in-turn determine consumer perceptions. “Virgin and extra-virgin olive oils are essentially juices derived from fruit and are not only delicious, but they are the healthiest and most sustainable oils that are currently available, and there is an increasing number of Australian’s who are discovering that,” he said. He added that with more member states in the IOC, the global olive oil industry will be better equipped to face these major challenges. “We are here to understand, to listen, to create dialogue, to work scientifically, and to find solutions,” he said. “If we can accomplish these things, we can grow together and we can face these major challenges more effectively.” F
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SUSTAINABILITY A lack of infrastructure is one hurdle which needs to be overcome in the push to a more circular packaging economy.
Landfill-biodegradable plastics complement the circular economy transition Dr Ross Headifen, co-founder of Australian supplier of biodegradable plastics, Biogone, discusses what is going on in the world of soft plastic recycling in Australia, suggesting the biggest problem is the lack of infrastructure and little demand for its repurpose and how landfill-biodegradable plastics can be an interim solution.
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fter the export of Australia’s plastic waste was stopped, the circular economy has become the buzz phrase over the last few years and has been a focus for government and industry alike. Suddenly, we had nowhere to ‘recycle’ our plastic waste, but what almost everyone didn’t understand was that sending our plastic waste offshore was doing very little to drive recycling in Australia. With the sudden stop and no alternate plans to deal with it, Australia was left in a lurch. Our circular economy plans were rolled out with targets to reach certain recycling amounts and to do away with excess packaging and unnecessary plastic.
Now as we approach some of these target goals, reality is starting to set in that we are not going to meet them. It’s going to take much longer to achieve these goals than the optimistic plans that have been developed the last few years. There are several points needed to help make effective change. 1. Industry needs to change product design and materials, and be involved in extended producer responsibility programs. 2. Governments need to bring regulatory pressure to push the sustainability of the economy in a different direction, by incentivising industry to make sustainable change and introduce a in a virgin materials tax.
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3. Consumers need to change their lifestyle, consumption habits and pay a lot more attention to what they do with their waste. 4. Australia needs to build in a large amount of infrastructure to collect ‘waste’ and bring it back to processing facilities. All this must be achieved without making recycled material more costly than virgin materials, otherwise there is little incentive for the recycled materials to be used. What is becoming clearer is that the circular economy is going to take a long time to bring to fruition. In addition to these hurdles, there is the issue of how the plastic ‘waste’ will be recycled. We currently only process and ‘recycle’ about 15 per cent of our
3.5 million tonnes of plastic waste. This 15 per cent is misleading, as it encompasses all plastic that is collected and repurposed for other more basic products or applications like putting in roads, or outdoor bollards. Repurposing is not recycling. It is not collecting the waste, processing it, and returning it to the original manufacturers for them to use to make more products without using more virgin plastic. The displacing of the use of virgin materials with recycled materials to make more similar products is the definition of a circular economy. There are several pilot programs underway across Australia to recycle plastic using some advanced recycling process. Most centre around the
SUSTAINABILITY
pyrolysis or some modification of it. It is the melting of plastic in the absence of air to make a liquid that can be used to make new plastics. The process is energy intensive, requires separation of plastic types, has a lot of by products to manage and requires a market for the final product. This has been tried and failed many times before overseas. However, with improvements in technology and incentives, this may yield one way to effectively process some plastic waste. Landfill-biodegradable plastics can be considered as a way to complement the move to a circular economy. All the millions of tonnes of plastic that will be manufactured and eventually sent to landfills, while the circular economy is being developed, can be made to naturally biodegrade away. They will biodegrade over decades rather than persisting for many centuries. Making landfill biodegradable plastic is accomplished by adding a small amount of inert organic supplement made up of highly biodegradable polyesters, to the parent plastic. Then once in a modern landfill, the microbes see the polyesters as a food source and colonise onto the plastic. As they digest the food, they release enzymes that attack the plastic under them to break off non plastic intermediates which the microbes can consume as more food and then release more enzymes. The landfill-biodegradable technology can be applied to most forms of plastics. PE, PP, PVC and more with the same results. A high accelerated rate of biodegradation compared to a conventional plastic. Recyclability where the landfillbiodegradable technology complements the circular economy is in recycling. A plastic product made landfill biodegradable is just as fully mainstream recyclable as conventional plastic would be. The supplement is an organic food source that sits alongside the polymer chain. It does not interact with the chain, so the plastic polymer retains all its original properties and therefore its recyclability. Hence, consider the development process of the circular economy, starting off from essentially zero now and almost all plastic waste is being disposed of. Then as time goes on, more plastic is recovered and recycled and less goes to landfill.
All the while, the plastic that is being sent to landfill will be able to biodegrade away and that plastic that is able to be sent for recycling can still be recycled with no compromise from the supplement. The same applies to plastic that is repurposed into the more basic products. The inert supplement will remain there with no interaction with the polymer chains and the new products will look and perform just like they would made from conventional plastic waste. Even with all this, it is inevitable that there will be residual plastic waste that will never make it to any recycle process for several reasons. This will always be disposed of and having it premade landfill-biodegradable will allow it to biodegrade away if disposed to a modern landfill. This is a substantial win for the environment with respect to plastic waste. Some of the benefits to the landfillbiodegradable plastic technology include: 1. No shelf-life issue. The inert supplement has no impact of the plastic material until the plastic is disposed to a modern landfill. 2. The supplement has US FDA approval for food contact, allowing landfill-biodegradable food packaging to be produced. 3. No actively formed microplastics.
With the landfill-biodegradable technology, the inert supplement has no impact of the polymer chain and hence no microplastics are caused by its presence. 4. 76 per cent of Australian household waste goes to landfill providing waste to energy recovery. Allowing plastics to biodegrade allows them to contribute to this and displace energy that would otherwise be potentially derived from coal sources. To make a product landfillbiodegradable does not require any change of production machinery. The addition of the polyester supplement is the only change for a small price increment.
Limitations of landfillbiodegradable plastics No one product will solve the plastic waste pollution problem. Landfill-biodegradable plastics look and perform just like conventional plastic items and if disposed to a modern landfill offer accelerated biodegradation. However, they will all photo degrade in sunlight just like a any plastic as the UV radiation directly attacks the polymer chain in the plastic. Should a plastic, made landfillbiodegradable, get into the oceans, there are no microbes there to digest the plastic away.
Why compostable materials don’t complement the circular economy Unlike landfill-biodegradable plastics, compostable plastics are 1. Not recyclable so have to be disposed after use. They promote the linear economy. 2. Home compostable products have 12–14-month shelf life before they start to fall apart, which leads to dumping of expired products before they can be sold. 3. Commercial compostable products must go to a special compost facility to biodegrade. If sent to a landfill, that environment is too cold and lacks oxygen for the material to biodegrade. 4. Should a compostable product be sent to a place where it can biodegrade, it is converted to CO2 directly, thus any chance of capturing its embodied energy for power generation is lost. 5. Even though a compostable product may partially be made of plant material, it still biodegrades to CO2, so it’s having no benefit to reducing carbon concentration in the atmosphere. Plastic waste is going to be going to landfills for many years to come. Landfill-biodegradable technology can help this undesirable outcome without affecting any recycling processes as they develop and mature. F
A plastic product made landfill biodegradable is just a recyclable as conventional plastics would be. www.foodmag.com.au | December 2023 | Food&Beverage Industry News 37
FOOD SAFETY
Key partnership strengthens both companies A premier partnership between Neogen and Key Diagnostics has brought 15 years of SME food safety and detection expertise into the company fold. Food & Beverage Industry News reports.
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ey Diagnostics was started in 2008 to service Australian food manufacturers in need of microbiology diagnostics, with food and beverage being one of the key industries the company continues to work with. Among some of the solutions provided by Key Diagnostics are rapid hygiene diagnostics, food allergens, pathogen testing, laboratory automation, and microbial counting. All demonstrating the expertise provided to the food and beverage industry by the company. Now, a partnership between Key Diagnostics and Neogen, experts in food processing solutions such as food
safety testing kits, has strengthened both companies offerings to the market. One of the key offerings from Neogen is the Clean-Trace® Hygiene Monitoring & Management System, designed to optimise environmental monitoring. The creation of the product was supported by a team of in-house scientists and engineers and has received AOAC Performance Tested Methods accreditation. These innovative solutions provide results that are accurate and trusted to quickly, and confidently, make the high-risk decision to verify cleaning and begin production. Key Diagnostics Managing Director,
“Neogen has always been great with medium to large companies, but medium to small requires a different approach and Key Diagnostics is great at coming up with customised solutions for smaller and medium enterprises.”
Key Diagnostics has become a premium partner for Neogen. 38 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
Trevor Warren said experience and expertise were key factors in keeping up with a rapidly evolving sector. “Key Diagnostics has been in existence for 15 years and I’ve been selling microbiology diagnostics for 33 years and I have seen the industry transform dramatically over that time,” said Warren. “Because of that experience we can access resources outside our company. Our customers come to us with a particular problem and know we can get them the right answer.”
Having a customercentric approach Warren also attributed his company’s ability to thrive in a competitive sector to Key Diagnostics’ emphasis on customer service and a speciality solution approach. “We put together smart tools. If there is a product that allows you to do
Clean-Trace helps to manage cleaning and sanitation processes. something faster, with less expertise, while getting information sooner, then we define it as a smart tool,” he said. “When I set up Key Diagnostics 15 years ago those were the types of products I concentrated on. If we can differentiate ourselves and provide our customers solutions to allow them to work smarter, then we were ticking the box. “By concentrating more on our customers, we have forged strong relationships and that allows us to compete and flourish in a very tough environment.” Bobby Creasman, Senior Regional Director at Neogen, said the partnership combines both companies’ area of expertise which benefits all parties involved, especially customers. “It’s an exciting partnership for that reason, and we are thrilled to have Key Diagnostics coming on board as a premium partner,” he said. “Key Diagnostics has always done a great job of understanding customer needs and determining the best way to meet them, regardless of the size of the customer.
FOOD SAFETY
By combining forces, Neogen and Key Diagnostics can now work with a greater number of stakeholders in the industry.
“We are seeing more of these smaller and boutique manufacturers supplying bigger customers like Qantas. This is resulting in rapid growth and that is exciting that the Australian consumers are embracing these smaller businesses.”
governing bodies as standards grow and change, in large part due to company growth. “It is very much a case of a partnership with the industry we are trying to achieve,” he said.
“Neogen has always been great with medium to large companies, but medium to small requires a different approach and Key Diagnostics is great at coming up with customised solutions for smaller and medium enterprises.”
Regulatory education
Solutions focused Warren said finding the best solution was all about working closely with the customer. “A small independent company shouldn’t be doing well up against multi-nationals, but because we focus on our customers and what their needs are, not only what they are doing now, what they want to do in the future,” he said. “We like to explore with our customers, not to give them alternatives, but to find out where they want to be, and we can source globally in order to put together the best solution.” Warren said the coming together of Neogen and Key Diagnostics is going to be critical in continuing the work of both. “We need full solutions for all our
customers, food manufacturing is very diverse,” he said. “You have small mum and dad factories all the way to large multinational corporations, and everyone needs individual needs and are quite often responding to their own customers’ requirements. “That’s where we come in and help develop tailored solutions for future needs.”
Leveraging on strengths Creasman adds that the partnership is beneficial to both parties for several reasons, including each’s area of expertise. “Neogen has always been great at commercialising science and coming up with the best possible scientific answer and Key Diagnostics has always been very good at teaching customers how to apply that science to improve their business,” he said. Key Diagnostics and Neogen also help customers in the industry get a clearer image around requirements from
“The biggest problem with the Australian regulatory side of things is only focusing on what is done wrong, not necessarily how to do it right. “We help customers understand this part, what can be done to correct any issues and to do it in a way that gives them timely results in a cost-effective way.” Warren said changes in consumer and regulatory demand always comes with company growth and it can have a negative impact on that growth if not addressed in a timely and affordable manner. “Craft breweries and distilleries are great examples of this,” he said. “We are seeing more of these smaller and boutique manufacturers supplying bigger customers like Qantas. This is resulting in rapid growth and that is exciting that the Australian consumers are embracing these smaller businesses.” Neogen and Key Diagnostics, help manufacturers and producers meet these changes in a timely and affordable way. “For example, once you start dealing
with large customers you have to bump up quality documentation requirements, and other standards,” said Warren. “Because if they get something wrong, they suddenly become national news. It’s important you provide reliable solutions that will grow with them. “That’s where I think we have the benefit. We offer solutions that suit the local butcher all the way through to a multi-national customer. “And as their needs grow, we can move them from one product to another to suit what their new regulatory requirements are.” Being able to source globally also provides the added benefit of providing global insight which results in better solutions for now and into the future. “Small companies grow into medium and large companies essentially because they are meeting a need,” said Creasman. “And we see globally the impact changes in consumer trends is having. Consumers want more variety, better quality, and ethically made products.” By being able to tap into these valuable insights, Key Diagnostics and Neogen continue to provide and develop the right solutions around food safety and food processing standards. Now this partnership combines this expertise to benefit their customers and the industry. F
www.foodmag.com.au | December 2023 | Food&Beverage Industry News 39
PACKAGING
Key steps to relaunch soft plastics recycling The launch of Close the Loop’s new TonerPlas line is integral to the restart of soft plastics collection and recycling in Australia. Food & Beverage Industry News reports.
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he collapse of the REDcycle soft plastics collection scheme has been attributed to many factors, however a soft plastics recycling scheme is critical for meeting key sustainability targets soon to be passed down with mandates and legislation. APCO’s 2025 packaging targets are to reach 100 per cent reusable, recyclable, or compostable packaging, 70 per cent of plastic being recycled or composted, 50 per cent average recycled content in packaging, and to phase out single-use plastics. Soft plastics collection and recycling is a key part of reaching these targets, whether in the time frame or now, and Close the Loop is helping to create new end-of-life applications for soft plastics, while pushing towards new recycling schemes. A good example of how Close the Loop achieves this goal, is its role in the development of TonerPlas. “TonerPlas is an innovative product that uses reclaimed toner powder from
print cartridges, which is itself a plastic polymer,” said Jessica Ansell, marketing manager, Close the Loop. “We basically homogenise and blend the toner powder into postconsumer soft plastic materials such as those previously collected through the REDcycle program. “It’s replacing virgin polymers which are typically found in road specifications with recycled ones.” The product has already been used in multiple council road projects across Australia, and as part of major freeway upgrades in Victoria.” The sustainability benefits of TonerPlas go beyond the utilisation of difficult post-consumer waste streamsit has lower carbon footprint over the lifecycle of the road, as well as higher performance compared to standard road specifications. “The new line will have four to five times the capacity of the previous, processing over 1 tonne/hour of complex polymers,” said Steve Morris, head of
40 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
circulatory at Close the Loop. “In addition to TonerPlas, we will also be manufacturing rFlex, a product that re-places virgin plastic in injection moulding applications and can be utilised for use in plastic products such as pallets and crates.” Ansell said solutions like TonerPlas were critical in helping move towards new soft plastics recycling schemes, especially to help fill a void while complimentary chemical recycling facilities come on-line over the coming years. “It’s really important we have some solutions coming out ASAP to bridge that gap,” she said. “And to support ongoing chemical and mechanical recycling, which will work hand in hand, because it’s not a one size fits all solution when it comes to dealing with problematic waste like soft plastics. “Soft plastic is a key area of focus and along with that it’s important for the efforts and investment brand owners
are undergoing on new packaging lines and new packaging equipment to be recognised and for the right result to meet the hard work. “It is important to have solutions to support all that work being done at the front end.” Ansell said soft plastics are currently complicated waste streams that are incredibly difficult to be effectively recycled and reused, something which is likely to be-come simpler as solutions, collection schemes, and the packaging itself evolve. “The REDcycle program fell over largely due to the complex mix of materials and limited end markets vs supply of feedstock,” she said. “Hence, we didn’t have a pull through effect. We can recover as much plastic as we like but must actively be able to put them into something else and reuse them. Which is a real challenge for a lot of people. “TonerPlas was the only high-volume solution there was.”
PACKAGING
O F Packaging continues to innovate new ways to repurpose recycled plastics to help create a more circular economy. Ansell said one of the critical goals is to simplify the complexity of soft plastics by reducing mixed materials where possible. “This allows for more end markets and to generate more capabilities for end-of-life recovery and give those materials added value.” The movement of brand-owners away from complex soft plastics laminations will also assist further with improving packaging outcomes in flexible packaging and provide better quality feedstock for new end markets beyond solutions like TonerPlas. This includes post-consumer recycled content packaging films for non-food grade applications made here in Australia, which Close the Loop are actively involved with through their O F Packaging division based out of Melbourne. O F Packaging had already spent years working on monopolymer packaging and its recent merger with Close the Loop has only strengthened
the development of alternative packaging solutions for both. “We recognised that was the future of sustainability for flexibles at end of life,” said Ansell. “Flexibles give great sustainability benefits through their supply chain in terms soft being lightweight, commercially viable, easy to transport, and carbon efficient, while providing protection for food. “But they are hard to reclaim and recycle which is where we have been focused for a number of years.” This already aligns with circular economy standards set out in Europe, which is a great sign for the level being achieved for the Australian market’s standards going forward. “The challenge has been getting the same level of barrier protection,” said Ansell. Which is why we have used multiluminants for so long because the performance characteristics is what gives packaging its protective capabilities.”
Ansell said the rapid advancement in technology and innovation around better recyclable packaging remains a key driver in what mandates and legislation will look like going forward. “The current APCO system, which has been voluntary, has some brands hesitant about investing in monopolymer because there wasn’t an end-of-life for them, which would mean investing more while it still ended up in landfill,” she said. “From the other side, recycling recovery requires good streams to help drive the need for investment in recycling and recovery in the first place. Someone has to move first, or we have to move together.” With companies like O F Packaging and Close the Loop working towards stamping out these issues, its hoped more brands and key decision makers from the food and beverage industry will jump on board and help the push to a proper circular economy around packaging.
O F Packaging was also recognised with the coveted APCO Industry Sector Awards-Packaging Manufacturer & Supplier category for its leadership and packaging initiatives. “After a period of instability, it’s exciting to see genuine progress occurring with soft plastics,” says Close the Loop Innovation and Sustainability Manager Jason Smith. “With developments such as the new TonerPlas processing line and government indications of moving to a mandatory environment. “And the release of the APCO soft plastics design for recycling guidelines and the positive trials of the National Plastic Recycling Scheme.” Close the Loop will be a key recycling partner for upcoming soft plastics initiatives, in addition to their existing zero waste to landfill programs that they provide for the recovery, remanufacturing and recycling of print consumables, cosmetics, batteries, and e-waste. F
www.foodmag.com.au | December 2023 | Food&Beverage Industry News 41
COLD CHAIN
Cooling and temperature control applications with cryogenics Cooling and temperature control applications play a key role in the microbial control and shelf-life extension of many types of food products. Food & Beverage Industry News reports.
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ryogenic refrigerants such as liquid nitrogen or carbon dioxide (CO2) are commonly used in the meat and poultry industry due to their ability to reduce and maintain the food product’s temperature during the processing, storage, and shipping operations quickly and effectively. Traditionally, CO2 has been the preferred refrigeration medium due to its higher versatility for use in more cooling applications however in recent years, liquid nitrogen has been gaining in popularity. Let’s examine why. Carbon dioxide is usually obtained as a by-product from a primary source of industrial manufacturing, such as ammonia plants and ethanol production facilities, where it is then purified
and liquified based on food grade specifications. Sourcing and supply issues can eventuate with CO2 as these are usually linked to unexpected disruptions at the primary production source. As a result, this is one of the challenges customers may face when using CO2. However, CO2 has unique properties since it can exist as a solid, liquid or gas depending upon its storage pressure and temperature. For many food manufacturers, CO2 is stored in bulk tanks on their premises as a liquid at 20 barg and -20 °C. But to use CO2 as a refrigeration medium, the liquid needs to be transformed into a solid form, known as “dry ice” or “CO2 snow”, using
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Cryogenic refrigerants are commonly used in the meat and poultry industry.
COLD CHAIN
Air Liquide’s CRYO TUNNEL-FP1 uses liquid nitrogen instead of CO2. specialised equipment such as snow horns, in-line CO2 tunnels, bottom injection devices, combo/tote coolers, pelletizers, etc. The dry ice then transfers its refrigeration power to the food product, once they are both in direct contact, to cool down the food or maintain it at a refrigerated or frozen temperature without leaving any residue behind. On the other hand, nitrogen is obtained from air where it is the primary component at approximately 78 per cent. An Air Separation Unit (ASU) is used to capture atmospheric air, and then, using a cooling and fractional distillation method, separates the air molecules into nitrogen, oxygen, and argon. Nitrogen is then liquefied and stored in specially designed cryogenic tanks at a customer’s site at -196 °C and 2-4 barg. Sourcing disruptions are less likely with nitrogen since the primary source is the air rather than another industrial manufacturing process. Unlike CO2, nitrogen only exists as either a liquid or gas which limits its versatility because there isn’t a solid phase. Liquid nitrogen also transfers its refrigeration power to the food product, once they are both in direct contact, to cool down or freeze the food, without leaving a residue. The choice for which cryogen to use is mainly driven by the type of cryogenic application along with the sourcing availability and pricing of liquid nitrogen or CO2 since, ultimately, this has a direct impact on the chilling cost for the food product. Many food processors are also now looking at their carbon footprint to
see how that factors into their decisionmaking process. Other cost considerations include the CAPEX for the cryogenic equipment solution and the required infrastructure for the insulated cryogenic piping network, an exhaust system, and safety room monitoring devices. Converting an existing cryogenic installation from one cryogen to another requires additional expenditures since quite often the cryogenic pipeline must be changed to meet the pressure, flow, and insulation requirements, in addition to changing the safety room monitoring device so that it is compatible for the cryogen being used. Upgrades to the exhaust system may also be required in terms of larger duct diameters and blower capacities. The overall conversion costs need to be evaluated on a case-by-case basis to determine the economic feasibility of doing so. Today, it is common to use either liquid nitrogen or CO2 throughout the food processing operations since many of Air Liquide’s cryogenic tunnels and injector devices are designed for use with either cryogen. However, a consequence of the global Covid pandemic has been the change in market availability of CO2, predominantly from changes in ethanol and ammonia sources, as a result there has been an increased interest within the food industry for alternatives such as the potential conversion to liquid nitrogen. For cooling and temperature control applications in the mixer/blender operations, Air Liquide designed its CRYO INJECTOR- CB3 so that
it can be easily retrofitted onto any OEM brand of equipment, whether it’s new or existing. Furthermore, the CRYO INJECTOR- CB3 can be easily converted from CO2 to Nitrogen service, or vice versa, by simply changing the injector insert on the mixer/blender. The CRYO INJECTOR- CB3 is the preferred injector, especially with international mixer OEMs, due to its impressive cooling efficiency, hygiene design and overall performance. The injector is also easy to disassemble and reassemble for the cleaning operations. However, CO2 dry ice equipment, such as combo/tote coolers, snow horns, pelletizers, etc. cannot be converted to liquid nitrogen service when CO2 is in short supply so another type of cryogenic solution must be considered, often resulting in a different process layout. It will then be necessary for Air Liquide’s ALTEC Food Experts to evaluate the customer’s current process and production parameters to recommend an alternative cryogenic equipment set-up using liquid nitrogen. For instance, Air Liquide has performed extensive testing on the feasibility of replacing a CO2 dry ice combo/tote cooler application with
a CRYO TUNNEL- FP1 that uses liquid nitrogen instead. The CRYO TUNNEL- FP1 tunnel has the same ability to effectively cool down large pieces of meat from the hot-boning operation through a simple process of reconfiguring so that the equipment can be easily integrated into the production line. In addition, the hygienically designed CRYO TUNNEL- FP1 has the necessary product clearance and enhancements to the conveyor belt support system to accommodate these types of large & heavy products, which many other brands of cryogenic tunnels simply don’t have. Whether you’re concerned about product quality issues, production capacity constraints, CO2 supply shortages, or even reducing your carbon footprint, Air Liquide’s team of experts can assist you in recommending the best cryogen and cryogenic equipment solution. Our extensive portfolio of cryogenic equipment has been designed with hygiene and operational reliability in mind. Many of Air Liquide’s solutions are easily converted from one cryogen to another to minimize the future costs and inconvenience of changing out the existing cryogenic equipment. F
The CRYO INJECTOR - CB3 can be easily converted from CO2 to nitrogen. www.foodmag.com.au | December 2023 | Food&Beverage Industry News 43
INDUSTRIAL GAS
Sustainability: The process, supply and use of carbon dioxide Over the past several years, the Bomaderry Plant in partnership with Manildra has greatly changed the pace of the gas industry and across products like Carbon Dioxide (CO₂). The process of sourcing material, supplying and servicing various industries, overall, gas plays a pivotal role. Food & Beverage Industry News discovered.
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upagas explores ways to source a clean and reliable supply of CO₂ for the Australian market and Supagas customers. The topic continues to be an important issue for gas suppliers in Australia, like Supagas.
The beginning to now: Supagas and Manildra At Supagas, the previous method of burning natural gas to produce CO₂ was the main option for Supagas in the past. However, with the increasing price of natural gas and concerns towards the emission of greenhouse gases into the atmosphere, Supagas identified a way to better source CO₂. Manildra was introduced to the
Supagas team at the right time, as an Australian producer of food products including protein, fats, wheat and syrups. One of the by-products that was most valuable for Supagas was ethanol. The ability to have a large source that would produce the level of CO₂ required, Supagas needed a facility that was reliable and could support the manufacturing process. The project took several months to complete with building taking
place off site and final assembly of the Plant on site. The Plant was built at Manildra Shoalhaven Starched integrated manufacturing facility in Bomaderry, NSW. Since the launch of the Bomaderry CO₂ Plant in 2019, five years later, the results can be seen, as the notion was to develop a source that was long term and sustainable to help with the environment and reduce costs. In addition, to meet growing consumer demand for CO₂ within in the market.
In the wine industry, CO2 is used for the fermentation process to the extent of controlling the flavour and acidity levels of the wine to give consumers a quality finished product.
With the increasing price of natural gas and concerns surrounding emissions, new methods of sourcing CO2 are welcomes.
The process of CO2
The process to produce CO₂ starts at the fermentation stage such as wheat, where Manildra is left with the by-product ethanol, which is important for Supagas, because this is where the CO₂ is around 90 per cent pure. The ethanol is captured as a by-product through a blower and coldwater scrubber which dehumidifies the CO₂ and removes the remaining alcohol. The blower will then push the CO₂ gas through the underground pipelines which funnels into another processing Plant. The CO₂ gas will then go through a range of processes and a compressor, which will raise the gas pressure. The CO₂ will also filter through a Catox, to remove all impurities and leave only pure CO₂. The CO₂ is then dried and liquified, so it can be turned into Food Grade CO₂ to be used in Supagas’ market ready products. As you may know, CO₂ is versatile in nature, offering different forms including solid (i.e., Dry Ice), liquid and gas.
Supplying the gas solution The process of sourcing, converting and effectively supplying the market with CO₂ is important. Industries including the production of food and beverages, CO₂ plays a key role in the Beverage industry for the carbonation of beer and drinks for venues and manufacturers, to provide the fizz in every glass. In the wine industry, CO₂ is used for the fermentation process to the extent of controlling the flavour and acidity levels of the wine to give consumers a quality finished product. In addition, Dry Ice is a product Supagas offers for varying applications and uses, for example the cold chain will use Dry Ice for freezing food and for the transportation process to keep goods cold. Dry ice is a great product as there is minimal to no waste left behind compared to gel packages. 44 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
INDUSTRIAL GAS
Dry Ice, manufactured from CO₂ for the food packaging and processing industry, as SupaMap gases are used across varying businesses and client bases to maintain shelf life and food freshness. Businesses vary in size, with larger manufacturers and facilities utilising pack or bulk forms to ensure sufficient gas supply onsite for the production of goods.
Supagas gas identified a better way to source CO2.
The future: Sustainability The Bomaderry Plant is important, on the realisation of the overall positive impact in reducing Supagas emission footprint. The Plant sought to reduce emissions on a yearly basis of an estimated 18,000 tonnes of CO₂ forecasted to double overtime that would not be released into the atmosphere. It is important to look at the supply chain from beginning to end and the impact of how products such as CO₂ are produced, the environmental impact to the delivery of products to customers and businesses. The benefits of the Bomaderry Plant outweigh the costs, as it is a sustainable alternative in reducing waste and direct emissions into the atmosphere. The circular system is environmentally friendly in its operation and output, as the
material produced has multiple uses. For example, the syrup and gluten are used to produce ethanol which creates the CO₂, therefore, reducing waste. A high level of water is also left during the process as waste that is removed. However, the excess of wastewater left during production is recycled and used for plants or even for local farmlands for irrigation purposes such as food crops, cattle grazing and farm pastures. The wastewater created during production is treated and circulated into the Manildra Wastewater Treatment Plant, which is
located on site. Supagas expresses how they have come to realise how they could operate in an environmentally friendly and sustainable way for the future. In achieving the same outcome of producing high quality CO₂, whilst still operating in an environmentally and sustainable mind frame. The business outlook such as reducing utility costs such as water and electricity is a benefit to produce CO₂ which Supagas needs to facilitate and manufacture other products such as Dry Ice and SupaMap gases. Overall, the
Plant has been highly beneficial since the start of the project. The Plant is providing Supagas with a clean, reliable, and sustainable supply of CO₂ to service current and future markets, with a growing demand for CO₂. Supagas highlights that they will continue to expand and explore other sources to ensure sufficient plant (i.e., wheat) supply to keep generating CO₂. F To find out more about Specialty and Industrial Bulk Products and Gases, contact the Supagas Gas Professionals or visit www.supagas.com.au.
www.foodmag.com.au | December 2023 | Food&Beverage Industry News 45
The AIP, in partnership with the IoPP, will be introducing a residential version of the Fundamentals of Packaging technology course.
Residential version of the Fundamentals of Packaging Technology course The Fundamentals of Packaging Technology course content is developed with the help of industry experts to address packaging needs and hurdles. Author Nerida Kelton MAIP, Executive Director – AIP, Vice President – Sustainability & Save Food - WPO
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n today’s challenging packaging environment, you can’t afford to make mistakes or overlook the critical details that cost precious time and money. You need the knowledge from materials properties and selection to transport packaging issues, that can help you make better decisions regarding your company’s packaging dollars-now. The AIP, in partnership with the IoPP, will be introducing a residential version of the Fundamentals of Packaging Technology course for Australasia. The AIP welcomes everyone from across Australia, New Zealand, and Asia to attend this course. The residential course is divided
into semesters to provide maximum flexibility around your work schedule. This course is also the basis for the examination side of the Certified Packaging Professional Designation; bringing you one step closer to becoming an internationally recognised CPP. In fact, everyone that completes the full course will be able to sit the CPP examination at the end of 2024. The Fundamentals of Packaging Technology course content is developed in consultation with packaging subject matter experts at leading global consumer packaged goods companies who face packaging challenges just like yours. Undertake the complete course
46 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
and learn about all the major segments of packaging, and beyond.
Take the entire course Participate in the full Fundamentals of Packaging Technology residential course which will be broken up into 8x classroom days as 4x semesters over 12 months. Or attend semesters relating to your subject-interests or knowledge gaps Content is divided into 4x Two-Day Semesters with each semester focused on specific areas of packaging. You have the choice to enrol in one semester, or as many as you wish based on your professional development needs &
knowledge gaps. An extensive array of packaging topics will be covered including graphic design, market research, printing, lithography, gravure, labelling, barcoding, paperboard, folding cartons, corrugate fibreboard, box compression, supply chain and logistics, polymers, extrusion moulding, flexible packaging, thermoforming, blow moulding, injection moulding, closures, bottle design, metal cans, adhesives, containers, glass packaging, packaging machinery, filling machinery, production line equipment and more. Book your place today as spaces are limited. F
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AFGC Australian government minsters have committed to a national framework around packaging regulations.
AFGC welcomes national approach to packaging regulation Announcements by Australian government ministers regarding a national approach to new packaging regulations have been welcomed by key stakeholders at the Australian Food and Grocery Council. Food & Beverage Industry News reports.
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he peak body for Australia’s food and grocery manufacturing industry has welcomed today’s announcement from Environment Ministers around design standards for packaging and a focus on traceability. Today’s announcement is fundamental for a closed loop on packaging, particularly soft plastics in Australia. Importantly, the fact we are talking about a circular economy means all sections of the supply chain need to collaborate and move forward together. Any increase in the use of recycled content relies on sufficient collection and processing of that material here in Australia. Mandatory design standards are essential for a circular economy, but importantly require a recycling system to process the material Australians collect at home. Traceability of recycling material will provide confidence for Australians to recycle, brands the confidence to procure recycled content and the broader supply chain the confidence to invest in recycling infrastructure,
creating local jobs. A circular economy for soft plastics is a huge opportunity for Australia economically and environmentally. We look forward to being part of the solution and continuing to collaborate with the entire supply chain to reduce landfill, create jobs and to close the loop on soft plastics. The entire industry congratulates Ministers on the step forward today and looks forward to more progress in months to come. In October of 2022, Australian environment ministers agreed to reform packaging regulations by 2025. At the time it was said the reforms would ensure packaging available within Australia is designed to be recovered, reused, recycled, and reprocessed safely and in line with circular economy principles. In June 2023, environment ministers agreed to introduce a new regulatory framework. This will include mandatory packaging design standards and targets. They also agreed to regulate out harmful chemicals and other contaminants
48 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
in packaging. At their last meeting, Ministers agreed that government would regulate how packaging is designed. At this meeting Ministers agreed that the Federal government will step up as the new regulator of packaging standards. The Federal government will mandate how packaging is designed, will set minimum recycled content requirements, and prohibit harmful chemicals being used. This will make decisions at the checkout much easier for shoppers, who won’t have to spend precious time comparing the environmental credentials of different products. Australia’s new Federal national packaging laws will provide regulatory certainty and consistency, and make businesses take responsibility for the 6.7 million tonnes of packaging they place on the Australian market. Strengthened regulation will drive investment, minimise waste and support circular economy outcomes, industries, and jobs. Better packaging design makes it easier to reduce waste, and to reuse,
recycle or compost packaging waste. Creating demand for recycled content will also increase recycling rates. Ministers endorsed a national traceability framework – so that when Australian businesses want to use recycled materials or buy products made from recycled materials, they can have confidence about what they are buying A traceability framework is key to driving the reuse of recovered plastics, glass and other materials, into new products – and to our transition to a circular economy. Ministers also agreed a framework that will accelerate product stewardship by better coordinating work across governments, including WA leading on tyres and NSW leading on solvents. Environment ministers agreed product stewardship schemes play a key role in holding producers accountable for managing their waste and driving circularity. However, these schemes are not open-ended, and where industry does not respond sufficiently government will regulate. F
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NEW PRODUCTS
Food safe stainless-steel fanless industrial panel PC Interworld Electronics is excited to introduce the FABS-9B series of food safe stainless-steel fanless industrial Panel PCs from APLEX Technology. The FABS-9B series features a powerful built-in Intel 8th generation energy efficient core i3/i5 processor, as well as a 260-pin SO-DIMM DDR4 slot, offering up to 32GB (2400MHz) of RAM. It has a wide range of rugged industrial features and customisable options which makes it ideal for a wide variety of food and beverage applications, including processing and manufacturing. The FABS-9B series is housed in a fanless aluminium chassis with a 304 or optional 316 grade stainless-steel bezel that provides IP66/IP69K front panel water and dust protection. The stainless-steel front bezel provides anti-corrosion, anti-bacteria, and anti-oxidation protection, making it durable and rugged, even when it is exposed to harsh conditions. The whole series is CE/FCC Class A certified, and the P Model has been optimised to meet the hygienic design requirements of DIN EN 1672-2, a high standard for food and beverage processing. The FABS-9B series comes in a range of TFT-LCD screen sizes, 15” with a 4:3 aspect ratio, 15.6” wide screen (1920 x 1080 FHD), and 21.5” wide screen (1920 x 1080 FHD). All screens also have the option of high brightness (1,000nits). The FABS-9B includes: two COM, two GbE LAN ports, and four USB3.0 ports as well as support for internal Mini-PCIe expansion modules supporting 3G/4G or WiFi/BT. Furthermore, the FABS-9B also has a DisplayPort output which enables users to connect an additional monitor when required. Additional COM, LAN and USB ports can also be included. The FABS-9B series supports Windows 10 IoT and Windows 11, helping to future-proof any applications that may be required.
The FABS-9B offers the optional smart battery backup feature, providing an emergency backup power source to protect data and the system from unexpected power outages. The FABS-9B also supports DC 9~36V power input and an operating temperature range of 0°C ~50°C. The chassis is only 58mm deep, making it ideal for applications with limited room. Support for both Panel and VESA mounting also makes the FABS Series convenient to install and allows the system to be ergonomically positioned for operator convenience. Interworld Electronics (03) 9593 7555 www.ieci.com.au
Powerful drives for mixers and agitators Agitating and mixing are important operations in process engineering that are often carried out on a large scale. With the robust MAXXDRIVE industrial gear units, NORD DRIVESYSTEMS offers the powerful drive systems that are required for these processes.
Bargteheide, 2023-06-13 “Together with our frequency inverters and motors, our industrial gear units from the modular MAXXDRIVE system form a powerful drive team, combining power and intelligence”, reports Jörg Niermann, Head of Marketing at NORD. With specially designed gear unit/motor combinations from NORD, even very large axial and radial forces can be safely absorbed. Eleven available sizes and rated torques from 15,000 to 282,000 Nm enable a wide range of drive solutions for mixer and agitator applications. MAXXDRIVE industrial gear units offer a wide range of options through to industry-specific special solutions and can be individually adapted to different requirements – for example in the sectors of food & beverage, chemicals, cosmetics, energy or minerals & mining. Advantages of MAXXDRIVE industrial gear units at a glance • Compact, extremely robust UNICASE housing • Comprehensive range of sealing and flange options • Numerous equipment variations for temperature management and
50 Food&Beverage Industry News | December 2023 | www.foodmag.com.au
lubrication • SAFOMI-IEC adapter (Sealless Adapter For Mixers) for even higher operational reliability and reduced maintenance effort Nord Drivesystems 1800 006 673 www.nord.com
NEW PRODUCTS
Pressure calibration made fast and easy The Beamex POC8 is an accurate and user-friendly automatic pressure output controller, providing regulated output from vacuum to 210 bar (3045 psi). The POC8 can be integrated to the Beamex CENTRiCAL workshop calibration solution or delivered as a portable desktop version. Together with Beamex MC6 family calibrators and Beamex calibration management software, the POC8 offers a fully automated solution for performing, documenting and managing pressure calibrations easily, efficiently and accurately. Together with Beamex MC6 family calibrators, as well as Beamex calibration management software, the POC8 offers an automatic calibration solution for performing, documenting and managing pressure calibrations easily and efficiently. With its 7″ color LCD display with touch screen, the POC8 is easy, fast and efficient to use. The user interface includes more than 10 different language options. The POC8 pressure controller can be integrated to the Beamex CENTRiCAL workshop calibration solution. The POC8 can also be used as a stand-alone desktop pressure controller, which makes it an easily movable solution.
AMS Instrumentation and Calibration (02) 8197 2825 www.ams-ic.com.au
Sensor module with adjustable time delay ICP Electronics Australia is proud to introduce ICP DAS PIR-234L-E. The ICP DAS PIR-234L-E sensor module combines a PIR motion sensor with temperature and humidity sensing, ideal for both residential and commercial use. Its high sensitivity covers a 4-meter height and a 14-meter diameter, making it highly effective in various environments. This module’s standout feature is its adjustable time-delay, allowing customization of sensor activity duration post-motion detection. It houses four PIR motion sensors, enhancing sensitivity and detection range. An internal photosensor smartly adjusts to environmental light, complemented by an LED indicator for the PIR and temperature sensor status. The integrated temperature sensor is key in maintaining comfortable room conditions. Beyond motion sensing, the PIR-234L-E can function as a temperature or fire alarm. Its relay output controls lighting via the PIR or temperature sensor, supporting multiple lighting setups including incandescent and LED lights. Compatibility with various communication interfaces and protocols like RS-485, Ethernet, and Wi-Fi, along with DCON and Modbus RTU/TCP support, ensures seamless system integration. Installation and maintenance are streamlined with a screw-free quickconnect connector and simple switch controls. The fireproof casing and minimalist design add to its practicality and aesthetic appeal. Versatile in application, the PIR-234L-E is suitable for lighting in diverse settings, enhancing safety, comfort, and energy efficiency with its advanced sensor technology.
Key Features: • • • •
Adjustable Time-Delay 4 PIR Motion Sensors for increased sensitivity and range Internal Photosensor for Smart Switch Control LED Indicator for PIR/Temperature Sensor
• Temperature Sensor for Measuring Room Temperature • Suitable as either Temperature or Fire Alarm • Relay Output Can be Used to Control Light Via the PIR/Temperature Sensor • Provide High Power Relay Output to turn ON/OFF the Lighting, Support Lighting Module (Max.): Incandescent Lamp: 40 W/ 220 VAC * 8 Sets o o LED(Electronic ballast): 40 W/ 220 VAC * 10 Set • Wide range of Communication Interfaces and Protocols • Ceiling or Surface-Mount Design ICP Electronics Australia (02) 9457 6011 www.icp-australia.com.au
www.foodmag.com.au | December 2023 | Food&Beverage Industry News 51
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