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Solutions Guide
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HANGING TOUGH Safety when working at height
INSIDE: Production line safety ● Height safety ● Material handling ● Body protection ● Waste and hazardous materials
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>>> A SPECIAL SUPPLEMENT PRODUCED BY REED BUSINESS INFORMATION
AD_SFCOMNOV_10.pdf
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SF.NOV10.PG003.pdf
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CONTENTS
SafetyFirst. Editor David Stone Tel: (02) 9422 2862 Fax: (02) 9422 2722 E-mail: david.stone@reedbusiness.com.au Victoria sales Project Manager Michael Northcott Mobile: 0448 077 247 E-mail: michael.northcott@reedbusiness.com.au New South Wales sales Anthony Head Tel: (02) 9422 2368 Fax: (02) 9422 2966 E-mail: anthony.head@reedbusiness.com.au Queensland sales Sharon R. Amos
contents Height protection
Production line safety
Materials handling
E-mail: sharon.amos@reedbusiness.com.au
Victorian technology support WA Solar panel dangers
Production Co-ordinator Mary Copland Tel: (02) 9422 2738 Fax: (02) 9422 2655 E-mail: mary.copland@reedbusiness.com.au Graphic Design Nicolle Lawson Tel: (02) 9422 2714 E-mail: nicolle.lawson@reedbusiness.com.au Circulation/Customer service Tel: (02) 9422 2666 E-mail: customer.service@reedbusiness.com.au
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Hydraulic hoses by Enerpac Safe speed monitoring Laboratory guide to workplace safety
Tel: (07) 3261 8857 Fax: (07) 3261 8347
Associate Publisher Michelle Graves Tel: (02) 9422 2391 E-mail: michelle.graves@reedbusiness.com.au
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Missing link to fall protection standards Harnessing safety
OH&S
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Consultation compliance
Body protection
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Hand protection standards Eye safety in the workplace
Waste & hazardous environments
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Protection through Biosystems NXP
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Printed three times a year, Safety First is inserted in the March, September and October issues of Manufacturers' Monthly, FEN, Construction Contractor, Packaging, Food, PACE, and Logistics with a distribution of 40,000.
Contents Copyright. Published by Reed Business Information, a division of Reed Elsevier Pty Ltd (ABN 80 132 719 861) Tower 2, 475 Victoria Avenue, Chatswood NSW 2067 Locked Bag 2999, Chatswood Delivery Centre Chatswood, NSW 2067 Tel: (02) 9422 2999 Fax: (02) 9422 2922 web: www.reedbusiness.com.au Printed by Offset Alpine Printing All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without the written permission of the publisher. Utmost care is taken to ensure the accuracy of editorial matter. Product specifications and claims are those of the manufacturers.
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SF.NOV10.PG004.pdf
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HEIGHT SAFETY
Missing Link to Fall Protection Standards While there is an Australian Standard that covers the design, testing, selection and use of most items required in a height safety system, it fails to encompass a few critical items, warns Liz Foster, of the Fall Protection Manufacturers Association of Australia (FPMA). he Australian Standard 1891.1 covers various industrial fall-arrest systems and devices, harnesses and ancillary equipment, however does not cover single point anchors, FPMA Secretary Gordon Cadzow said at this year’s National Workplace Safety Summit. "Single point anchors, both fixed and transportable, are a vital component of many fall-arrest systems,” Mr Cadzow said. “Currently there is no Australian Standard for the design, testing and certification of single anchor points.” The FPMA has commissioned a specialist technical group from within its membership to look at the possibility of developing an Australian Standard for single point anchors. With the agreement of Australian Standards Australia, the Association plans to adopt and modify the International Standard ISO14567 to suit the Australian market.
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Selecting equipment responsibly The FPMA considers the following as key ‘safety enabling systems’ for those involved in working at height: ■ The Australian Standard for height safety equipment (AS1891 Parts 1 to 4) ■ the various codes of practice relating
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The FPMA has commissioned a specialist technical group from within its membership to look at the possibility of developing an Australian Standard for single point anchors.
to working at height ■ the legal framework of the Occupational Health & Safety Act and Regulations. Mr Cadzow said that height-safety equipment labelled as ‘designed in accordance’ with the Standard did not
necessarily comply with the Standard. “The certification tag must say that the product has been designed, manufactured and tested in accordance to Australian Standard 1891.1,” Mr Cadzow said. “A general reference to design or compliance to ‘the Standard’
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HEIGHT SAFETY
is not the same - it has to be certified by an independent accreditation authority as the genuine article.” The FPMA has opposed ‘safety for compliance’ as an acceptable attitude or standard. Mr Cadzow advised employers and employees to keep up to date safety media publications and safety alerts issued by organisations and on the various websites of FPMA members.
Harnessing safety According to the FPMA, a typical shortfall in the safety area is when employers believe that one size or type of harness is suitable for every application. There are also weaknesses surrounding the training and accreditation of those having to work at height. For example, an electrician who is employed to install a new power point needs to be certified, however a worker can be sent to work at height without adequate training and certification. Mr Cadzow said many employers still accept the ‘tick and flick’ height safety training courses, where the operator may not even be required to don a full body harness. The FPMA is advocating the certification of both height safety training organisations and their courses as well as the periodic recertification of those working at height. “While there is some scope for improvement in the attitude to safety of some employers, there is also great scope for the improvement of the attitude of the employees,” according to Mr Cadzow.
“Frequently, operators wear height safety harnesses ‘for show’ – often unbuckled, incorrectly fitted and not connected, or wear the correct equipment under duress.” Mr Cadzow said that it is important that workers maintain a consistent attitude to safety in the workplace as well as at home.
many employers still accept the ‘tick and flick’ height safety training courses
“The ongoing culture of safety begins with the individual,” Mr Cadzow said. “We have to get people to want to be safe themselves, whether it be at home or at work. “The industry, including employers, employees and related associations, must focus much more strongly on changing employer and employee attitudes to one of ‘safety for safety.’” The Fall Protection Manufacturers Association of Australia comprises of all leading Australian companies in the design and manufacture of fall protection equipment. This professional association has strongly supported the tightening of Australian Standards surrounding the selection, use and maintenance of height safety equipment. www.fpma.com.au info@fpma.com.au
Corrugator from Super Anchor Safety The Corrugator – Fall Arrest Anchor is part of Super Anchor Safety's range of Safety Products Reliable and Versatile Height Safety Equipment Super Anchor Safety’s goal is to provide real world fall protection solutions, roof safety and height safety equipment for the residential, commercial and industrial sectors of the Australian construction industry.
Product Description – The Corrugator – Fall Arrest Anchors ■ Single Anchor w/ screw Kit and Winterguard separation strip. ■ Surface mounted ■ Installs with a cordless drill in as little as two minutes ■ Please specify screw kit to suit timber or metal battens and metal purlins
Specifications – The Corrugator – Fall Arrestors ■ Complies with AS 1891 ■ 14 Ga. 304 Stainless Steel ■ 15kN - Rated for Fall Arrest Systems ■ Fits Corrugated roof sheeting ■ Permanent installation ■ Patented design allows for easy retro fitting ■ Installation is easy with surface mounted installation ■ Needs no flashing kit ■ Can be powdercoated to all Colorbond colours ■ Includes Instruction Manual Super Anchor Safety www.superanchor.com.au 1300 131 881
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SF.NOV10.PG006.pdf
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HEIGHT SAFETY
Harnessing Safety A full body harness is one of the most crucial elements of someone’s personal protective equipment, writes Leonardo Di Coio, Capital Safety Australia & New Zealand. arnesses have come a long way since the linesman’s ‘body belt’, worn in the early 1900s for pole climbing. The full body harness, modelled on the military parachute harness, was first developed in the 1940s. Today, harnesses are designed with unique features to suit different industries.
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The right fit A properly fitted full body harness is essential in the right distribution of fall arrest forces to the appropriate regions of the body, potentially preventing serious injury. ■ COMFORT Webbing and edging should be soft to avoid chafing the skin, and in moist environments anti-absorbent and water-repellent webbing can help to keep the worker cool and dry in moist environments. Padding around the shoulder straps and leg areas is essential for comfort. ■ ADJUSTABILITY Harnesses with five points of adjustment on the chest, shoulder and leg straps are readily available in Australia. Adjustment points should be maintained and secure. ■ EASE OF DONNING AND USE Features to look for to maximise ease of donning and use include quickconnect buckles and standup dorsal D-rings. Harnesses that maintain their shape are also important so they don’t get tangled.
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Proper inspection of harnesses before each use is essential for safety.
■ DURABILITY A good quality harness will stand up to any tough condition. Pads over highwear areas such as shoulder straps help to reduce them from wearing out. Rigid belt loops, corrosion-resistant hardware and abrasionresistant webbing are important for durability. ■ CUSTOMISATION Different harnesses suit different work situations, so it’s important to select the right harness to complement the task in hand. Customised features available on the market include suspension trauma straps and seat slings.
A good quality harness will stand up to any tough condition Inspections are essential Proper inspection of harnesses before each use is essential for safety. An inspection program should be developed by a competent and trained person at least six-monthly or less depending on the working conditions during use. Each inspection should address the following: ■ HARDWARE Keepers, grommets, buckles,
the back pad and D-rings should be checked to make sure there are no sharp edges, cracks, corrosion or worn parts. Buckles, including any springs and metal rollers need to work freely. Hardware coated in PVC, must not be damaged to maintain nonconductivity. Markings such as ratings and certification marks should be in place. ■ WEBBING INSPECTION Straps and belts need to be free of wear and tear, fraying, abrasion or ripped stitches, and also mould, stains or discolouration. The number of stitches permitted in a stitch pattern should be checked by referring to the Manufacturer’s instruction manual. ■ LABEL INSPECTION All required labels need to be present and legible. ■ SUBSYSTEM COMPONENTS Each system component or subsystem should be inspected according to the manufacturer’s instructions. ■ RECORD KEEPING The maintenance and inspection results should be recorded clearly on a record card or history sheet, including dates and details of all previous inspections and also the date first used. Capital Safety has developed instructional posters on how to properly don and inspect a harness, along with inspection and maintenance guidelines and checklists. www.capitalsafety.com.au 1800 245 002 (AUS) 0800 212 505 (NZ)
AD_SFSPANNOV_10.pdf
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www.spanset.com.au
International website www.spanset.com
SF.NOV10.PG008.pdf
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PRODUCTION LINE SAFETY
Enerpac’s MSHA sheath 700 bar hydraulic hoses offer ultimate safety Enerpac, who handles some of the worlds heaviest lifting projects, has introducing a new hydraulic hose, engineered to provide ultimate safety in the workplace. he new Enerpac hoses – featuring a MSHA rated abrasion and flame resistant diffusion sleeve – are suitable for use with all 700 bar (10,000 Psi), high pressure hydraulic equipment and are fully MDG41 Guideline compliant for fluid power system safety at mines. Available in 1.8, 3.0 and 6.1 m standard lengths (with other lengths available on request), the new hoses complement Enerpac’s Market-leading 700 series high-pressure hydraulic hoses, which themselves feature a 4:1 design factor, giving maximum safety for demanding applications within such industries as; construction, civil engineering, electrical utilities, manufacturing, metal fabrication, mining and vehicle and machinery workshops. Enerpac Manager for the Mining Industry, Mr Pat Molloy, says the new MSHA-sheathed hoses are designed for ultimate safety in extraordinarily heavy or challenging lifting and manoeuvring operations. The new hoses complement the excellent safety standards of Enerpac pumps, cylinders and PLC controlled synchronous lifting systems. They draw on the Australasian and global experience of Enerpac Integrated Solutions in hoisting loads ranging from
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MSHA sheath 700 bar hydraulic hoses from Enerpac
The new hoses complement the excellent safety standards of Enerpac pumps, cylinders and PLC controlled synchronous lifting systems ball mills, dredges, draglines, heavy plant and machinery, to weighty civil and infrastructure structures, including wharves and entire buildings and bridges.” The new hoses and the 700 series thermoplastic hoses can be used with Enerpac’s range of hydraulic
tools and most other hydraulic tools commonly in use throughout Australia and New Zealand. The 700 series features a four-layer design including two high-strength steel wire braids and an outside jacket of polyurethane to provide maximum abrasion resistance. The hoses exhibit low volumetric expansion under pressure to enhance overall hydraulic system efficiency, says Enerpac, which is the world’s largest supplier of high-force tools and a leading supplier to Australasian industry for more than 50 years. Enerpac has been established in Australia and New Zealand as a major supplier of high-pressure (700
bar) hydraulic equipment for 50 years, having nationwide service backup and a strong distribution network. Its ranges of 700 Bar (10,000 psi) precision hydraulic cylinders, tools and safety equipment (contained in its E325A catalogue) is complemented by professional bolting technology being introduced by Enerpac to address the needs of major areas of industry, including mining and energy, infrastructure construction, manufacturing, pipelines, mobile machinery, tracked and heavy vehicles, cranage and fixed plant. Enerpac www.enerpac.com.au info@enerpac.com.au 02 9743 8988
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PRODUCTION LINE SAFETY
Achieving safe speed Increased production demands can lead to poor safe-speed monitoring. Andrew Hoch, of Rockwell Automation, explores the hazards and the solutions. he safe control of motion—whether linear, rotary or positioning—is a key concern for many automation users and equipment suppliers. Companies seek to maximise plant uptime and optimise production throughput, this results in diminished time windows for human access to the machine, and escalating pressure to maintain an industrial plant in a safe state for this to proceed. There are three primary scenarios for ‘safe-speed monitoring’, which is becoming an essential factor in achieving a safe machine state:
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safe control of potentially hazardous machine movement; safety and performance enhancements when total power removal is not preferred; and the efficient maintenance of an application while powered up.
Primary scenarios Put simply, safe-speed monitoring and control uses the input from field encoders— for example, one measuring motion (speed and direction) at a ‘primary’ location, with a second providing a reference measurement for redundancy—to constantly measure the state of the
machine. By integrating these inputs with a control system incorporating sophisticated drive and relay technology that can issue system speed commands, it is possible to detect and control the speed of an application and help achieve the required safety state of the machine for performing a specific task. In some maintenance applications, for instance, it is useful if the machine can remain in operation under a safe limited speed and direction, while still allowing operator access. This can only facilitates the specific action (such as cleaning rollers on a
acceleration/deceleration and protection against over-speed. In each of these scenarios, the essential element is continuous monitoring and control of the speed via a sophisticated control system with integrated safe-speed monitoring. Operators are not permitted to enter the nominated hazardous area unless the equipment is at the specified ‘safe speed’. The Safe-Speed Control solution from Rockwell Automation is available as either a dedicated MSR57P speed monitoring safety relay or as an option on the integrated PowerFlex 750 AC variable speed and Kinetix
OPTX • 20/20 Hydro Tac™ MAGNIFICATION LENSES
The Allen-Bradley Guardmaster MSR57P speed monitoring safety relay effectively combines the functionality of a speed sensing module with a programmable safety controller.
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printing press), but also keeps the plant online. Not stopping the equipment completely can help avoid unnecessary wear due to frequent stop/start procedures, plus reduces the time needed for restart, thereby helping to maximise productivity and minimise waste. Other applications demand a zero-speed state before permitting operator access; or a controlled
6000 servo drives. The platforms offer seamless integration into Rockwell Automation's Integrated Architecture, providing safe control speed, maximised productivity and superior flexibility within a sustainable core control technology. Rockwell Automation www.rockwellautomation.com.au award@ra.rockwell.com +61 3 9896 0300
SF.NOV10.PG011.pdf
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PRODUCTION LINE SAFETY
Pro-Visual Publishing is urging scientists and laboratory workers to implement safety measures with their Laboratory Guide to Workplace Safety 2010/11.
Poor lab practices leave workers at risk he Laboratory Guide to Workplace Safety 2010/11, which is sent out free of charge nationally, draws attention to safety precautions, which in many cases could be considered as common sense, but these small yet essential steps are crucial for individuals’ safety in environments that could be hazardous. From wearing the suitable clothing to ensuring that equipment is correctly turned off and put away, the Guide is a daily reminder of the importance of the necessary and proper conduct required from staff whilst in a laboratory environment. "The Laboratory Guide to Workplace Safety 2010/11 is an easily
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Laboratory Guide to Workplace Safety 2010/11. accessible resource. This year's Guide provides valuable, up-to-date information regarding Laboratory safety procedure and working with
sharp objects,” said John Hutchings, CEO, Pro-Visual Publishing. The guide also features detailed precautions that should be taken
when working with sharps and needles, such as employers being encouraged to provide vaccination programs for their employees in high-risk workplaces. The Guide will be directed to all laboratories and research facilities throughout Australia. Additional copies are available and all Guides are produced and distributed without cost thanks to sponsorship. “I would like to thank all the sponsors of the Guide who have made it possible for it to be distributed free of charge,” said Hutchings. Pro-Visual Publishing www.provisual.com.au enquiries@provisual.com.au
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SF.NOV10.PG012.pdf
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MATERIALS HANDLING
Victorian technology supports WA minerals Victorian software development company is playing a key role in addressing the skills shortage facing natural resources industries in Western Australia. Morwell-based Sage Technology has made a significant donation of software and services to leading industry training provider, Challenger Institute of Technology. Challenger Institute will use the SageSURPASS software at its Australian Centre for Energy and Process Training (ACEPT) to train future workers in safe working practices for permit to work, isolation and risk assessment. The donation is the result of a threeway initiative between Challenger Institute of Technology, Woodside Energy and Sage Technology. Western Australian Training and Workforce Development Minister, Peter Collier, launched the initiative at a
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Donations have come from Challenger Institute of Technology, Woodside Energy and Sage Technology.
function attended by more than 70 industry representatives at ACEPT on Tuesday. “This three-way alliance is an excellent example of a successful collaboration between the public and private sectors and demonstrates that training in WA is becoming increasingly responsive and adaptable to the needs of industry,” Mr Collier said. “The future workers of the resources
industry will be trained at Challenger’s Australian Centre for Energy and Process Training in a web-based permit to work system that is poised to become an industry benchmark. The software was developed by Sage Technology and is a key component of Woodside’s Integrated Safe System of Work.” “This generous donation from Sage Technology will provide students with a professional and industry-relevant learning experience,” the Minister said. “But this collaboration is benefiting not just future oil and gas workers – the broader resources industry and other sectors will also be advantaged. “Woodside’s Integrated Safe System of Work is set to meet the different requirements of a wide range of industries – oil and gas, power generation, petrochemicals, mining and minerals processing, and manufacturing.”
Did you know that 14% of workplace injuries are caused by Slips, Trips and Falls? Brady’s wide range of Safety Products help prevent these injuries in 10 easy steps. 1 Assess Your Slips/Trips/Falls Needs ................................................................................... 2 Mark Aisles & Passageways ...................................... 3 Provide Traction on Slippery Surfaces ......................................................................................... 4 Improve Safety on Stairs .......................... 5 Mark Emergency Evacuation Routes ................................................................................ 6 Warn of Temporary Hazards .......................................................................................................................... 7 Post Safety Signage & Labelling .................................... 8 Inspect Scaffolds & Ladders .......................................................... 9 Control and Clean Oil & Spills ....................................................... 10 Be Prepared for Emergencies .................................................................................................................................... SF_NOV10
To receive a FREE catalogue visit www.bradyaust.com.au/stf/safetyfirst For more information please contact Brady Customer Service or your local distributor.
Freecall: 1800 620 816
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Website: www.bradyaust.com.au
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SF.NOV10.PG014.pdf
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MATERIALS HANDLING
Industry expert warns of potential deaths Solar energy company ZEN Home Energy Systems has warned of the strong potential for a “ceiling-insulation-type” disaster in the high-growth solar panel industry. EN Home Energy Systems Chief Executive Officer Richard Turner is calling for stricter national standards and greater vigilance amongst industry operators as Australia heads into the peak season for solar energy installation. “Unfortunately there are still too many shonky operators in the solar energy market installing low quality systems with non-compliant tradespeople,” Mr Turner said. “We are pushing for stricter national standards as we don’t want a repeat of the ceiling insulation fiasco in the solar energy market. “There is a very real risk of serious accidents and deaths in the coming months if poorly qualified and ill-quipped technicians are allowed to continue to operate unchecked. “One way to reduce the risk is to make it mandatory for all panels to be individually earthed, which is currently not standard industry practice.” Mr Turner welcomed recent moves by the Australian Government to introduce tougher safety and compliance requirements but said it
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Zen Home Energy Systems Chief Executive Office, Richard Turner.
didn’t go far enough. “The Government’s announcement was a step in the right direction but we still have a way to go, both in terms of the scope of the standards and the level of compliance,” he said. ZEN installers are licensed electricians who hold Clean Energy Council qualifications and who have extensive training in the ZEN solar academy. “Our high-quality solar panels are produced to our specifications by an industry-leading manufacturer and each panel is individually earthed to ensure its safety,” Mr Turner said. Mr Turner said the onset of Spring brought with it an influx of new operators in the market that are adopting aggressive marketing campaigns to target
unsuspecting homeowners. “We urge homeowners who are investigating solar energy options to do their homework,” he said. “Solar panels are a long-term investment. They need to match individual household requirements and be fitted by qualified experts. “Unfortunately for consumers, there are some low-quality systems in the market place, as well as poorly trained installers. This is a result of crowding in the market as more retailers move in to make a quick dollar.” ZEN Home Energy Systems www.zenhomeenergy.com.au enquiries@zenhomeenergy.com 08 8211 0600
Solid Dynamics is Australia’s distributor of Kee Klamp & Kee Access - safety compliant access handrail Our product is a Modular Safety Handrail for industrial applications and disable or elderly friendly with no welding, adaptable, flexible, and cost effective. Solid Dynamics safety (access) handrails come with galvanized or aluminium handrail fittings which meet Australian Standards & BCA requirements. Its adaptability and flexibility also enable the fittings to be used as a structural connection for temporary structures or platforms. Sold as fittings, kit, flat pack or installed. Contact Solid Dynamics on 1800 789 098. Distributors also wanted.
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Safe Gas Cylinder Storage and Handling Aluminium Gas Cylinder Stores These 100% welded aluminium lockers are manufactured to comply with AS 4332 - 2004, for the safe storage and Code Code handling of LPG & compressed gases in cylinders. M23001 Code M23009 The “no rust” solution gives an organised look to the expanded M23002 Code Code Code multi-cabinet storage range. These lockers offer superior M23010 M23003 M23006 features that make them extremely durable and easy-to-use. Code M23001 M23002 M23003 M23004 M23005 M23006 M23007 M23008 M23009 M23010 M23011 BGT01
Description 4 x 15kg LPG cylinders horizontal 6 x 15kg LPG cylinders horizontal 8 x 15kg LPG cylinders horizontal 12 x15kg LPG cylinders horizontal 16 x15kg LPG cylinders horizontal 10 x vertical compressed gas cylinders 20 x vertical compressed gas cylinders Combo. Up to 8 horizontal & vertical LPG & 10 vertical compressed gas 4 x 15 LPG cylinders vertical 8 x 15 LPG cylinders vertical 16 x 15 LPG cylinders vertical Stainless steel gas cylinder trolley
W x H x D mm 760 x 960 x 815 760 x 1370 x 815 760 x 1800 x 815 1510 x 1370 x 815 1510 x 1800 x 815 760 x 1800 x 815 1510 x 1800 x 815 1510 x 1800 x 815
Code M23004
Code M23011
Code M23005
760 x 960 x 815 760 x 1800 x 815 1510 x 1800 x 815 -
Code M23007
Code M23008
Code M23001
Code M23009
Code M23003
Code M23006
Code M23006 Sloped roof design sheds water and ice. Solid top reinforces stability. Complete range of warning and full/empty cylinder signs available. Extruded 3mm thick, heavy aluminium framework provides superior strength. Easy-to-use rack positions cylinders securely and stores 15kg cylinders.
Code M23004
Heavy, expanded, 7mm thick aluminium mesh panels and all-welded construction resist abusive outdoor elements - won’t rust or discolour.
Code: M23007
Cylinders stay clear of ground with heavyduty bottom rack on horizontal locker or strong floor plate on vertical storage locker.
Padlock lug for security. Aluminium’s long lasting durability keeps your gas cylinders safe and your property looking clean. Ships fully assembled to save on set-up time. Weights 66% lighter than steel - costs less to ship and easier to position. A pre-drilled hole at each corner accepts 12mm anchor bolts for maximum security and stability.
The four-wheeled BGT01 stainless trolley safely handles heavy & tall compressed gas cylinders without effort
Our website: www.materialshandling.com.au Phone us: 1300 65 00 35 Fax us: 1800 68 68 96 Email us: result@materialshandling.com.au SF1010
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OH&S
The new model consultation for OH&S With concern over the level of OH&S-compliant consultation between employers and employees, Ray Schaffer considers the impact of the new regulations. onsultation under Australian OH&S Law is one of the least understood and least complied with issue of all OH&S concepts. Frequently, when employers are asked to evidence their methodology and records of the consultation process with their employees, they only produce copies of OH&S Safety committee minutes. Failing to produce evidence of valid consultation is an act of noncompliance with the law, whether in NSW or in Victoria. Such unchecked negligence is marked for a shake up, as the new Model Work Healthy and Safety Bill becomes a national law.
and chapter 3 in the amended Regulations remains relevant to the changes regarding consultation, however, the newly amended clauses set out a fuller and more comprehensive list of compliance requirements.
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Victorian Handbook
Compliance in NSW In NSW, the compliance requirements were set down in chapter 3 of the OH&S Regulations 2001. The Regulations had applied to several sections in the OH&S Act of 2000, particularly section 13, which stipulated that an “employer must consult with employees…to enable those employees to contribute to the making of decisions affecting their health, safety and welfare”. Section 16 stated that “consultation is to be undertaken by means of an OH&S committee or a safety representative or a combination of both”. In practice, employers often ignore the compliance requirements of the other sections - S14, S15 - in the OH&S Act. The safety committee meetings tend to deal with a narrow band of
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OH&S introduce stricter regulations on consultation compliance.
serious health and safety hazards on the production line.
Compliance in Victoria In Victoria, the OH&S Act 2004 section 35, part 4 defines seven circumstances in which an employer must consult with employees. This clarity offers an improvement on NSW Law. The most frequently adopted format of this “consultation” is the establishing of a safety committee chaired by a nonmanagerial employee, with a managerial representative sitting in on production line hazard management.
Consultation non –compliances However, this procedure does not find full compliance with
the OH&S law. Consultation is also required to consider changes to be made to premises; changes to be made to methods and systems of work; changes to be made to new plant or to new (chemical) substances; and changes to the method of consultation that may impact the employees’ safety, health or welfare. These health and safety compliance requirements are in practice largely overlooked or ignored.
Amendments to the law The above consultation compliance requirements were amended in the July 2007, for the OH&S Regulations in NSW. Section 15 (f ) of the OH&S Act still remains the applicable section in the Act
Also in 2007 (June), the Victorian Worksafe Regulatory authority published a Handbook for workplaces on the subject of Consultation on Health and Safety. This sets out a useful who, what and why; providing also a number of helpful examples and templates. Practices will need to be re-examined by employers when the draft Model Work Health and Safety Bill 2010 becomes law around Australia. Under this new law employers will then need to provide evidence for their consultation compliance.
Increased need for Records One particular change found in the new Model Work and Health and Safety Law, as regards consultation compliance, is the introduction of a number of new stake-holders. These include: contractors, business suppliers, even customers, all of which will need to be accounted for in an employer’s health and safety recordkeeping. Ray Schaffer is the principal consultant with R M H Schaffer & Co. Contact him at schaffer@environmentdiy.com.au or visit www.environmentdiy.com
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BODY PROTECTION
In working environments where hand safety is an issue, employers, risk managers and contractors need to be aware of the hand protection standards.
Hand protection standards mployers, risk managers and contractors are acutely aware of the need for compliance with standards that affect the hand safety of workers exposed to a range of specific workplace hazards. An understanding of numeric codes and symbols used for specifying protection levels ensures workers are issued with the correct level of protection for their task. Cost control by matching the protection codes to the appropriate risk is also an important factor. Jérôme Feuvrier of Ansell said, “International (ISO) and Australian/New Zealand (ANSI) standards help classify specific attributes of products and communicate the quality and protection levels of personal protection equipment. While compliance with ‘AS/NZS 2161 Occupational Protective Gloves’ is not currently compulsory for glove manufacturers, safety managers view compliance with standards as a key issue.” “Australia and parts of Asia have a policy of adopting established international standards for its own use and has implemented a number of identical standards to those used throughout Europe. Ansell’s gloves have been tested and approved to all meet many of the stringent European and USA standards.”
407) Protective Gloves Against Thermal Risks. Each of these standards is represented by a symbol and number stamped on gloves – the higher the number, the higher level of protection. To achieve each standard requires testing to determine the rating of protection level and is a useful guide to those responsible for ensuring worker safety,” he said.
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Ansell Vantage 70-765 glove – Superior cut protection; AS/NZS 2161.3:1998 (EN 388) - typical identification of standards applicable to Ansell gloves
Ansell Ltd www.ansell.com.au protection@ap.ansell.com 1800 337 041
“For example, standard EN 420 (AS/NZS 2161.2:1998) – Occupational Protective Gloves, General Requirements defines general requirements to all protective gloves (except electrician and medical gloves) for glove construction, innocuousness, cleaning, comfort and efficiency, marking and information. A series of detailed standards follow: AS/NZS 2161.3:1998 (EN 388) Protective Gloves Against Mechanical Risk; AS/NZS 2161.10:1998 (EN 374) Protection against Chemicals and Micro Organisms and AS/NZS 2161.4:1999 (EN November 2010 | Safety First |
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SF.NOV10.PG018.pdf
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BODY PROTECTION
Workplaces should be assessed by trained optometrists for visual hazards who can then identify the right eye safety protectors and equipment.
Employees benefit from eye safety initiative ith sixty per cent of eye injuries occurring in the workplace, most of which could be avoided, the benefits of implementing thorough workplace eye safety procedures cannot be overlooked. For more than 30 years, optometrist and occupational eye health expert for Alfred Nott Optometrists, Alan Greenhill, has worked with companies to identify and tailor safety measures specific to their work settings. “Eye protection measures safeguard employees from
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projectile materials and other hazards that could permanently damage their eyes and vision,” said Mr Greenhill. “Through an initial workplace assessment, I consider the environment, the types of materials
staff work with and current safety procedures in place to determine what could be improved and where there
might be gaps. “I also conduct vision tests with employees, so that we can customise safety glasses and other equipment to ensure it’s comfortable to wear and meets staff vision needs. Optometrists can customise eye safety glasses with prescription lenses – including multi-focal – to provide the right visual aid for each individual employee. “Sometimes employees are reluctant to wear safety gear or won’t take procedures on board voluntarily. It’s a commonly held point of view that, “It won’t happen to me” or “I’ll be right”, yet the impacts can affect someone for the rest of their life. “It often takes experiencing a close call or witnessing an accident before people take safety initiatives seriously. This shows the importance of taking steps towards
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| Safety First | November 2010
mandatory eye safety procedures and policy in the workplace,” Mr Greenhill said. According to Mr Greenhill, employers can overcome these challenges by taking a consultative approach. “Employees really value the consultative process, which gives them the opportunity to test their eye safety gear and find what works best for them in terms of comfort and their vision. “Higher satisfaction levels with their safety gear means employees are more willing to adhere to strict procedures that are essential for their safety.” More than 600 optometrists across Australia will perform workplace vision screenings as part of the Optometrists Association Australia and HOYA Lens Australia initiative to reduce workplace eye injuries. Optometrists assess workplaces for visual hazards and identify the right eye safety protectors and equipment. They can also ensure recommended safety measures are comfortable for employees to wear or use and that they do not get in the way of performing daily tasks effectively. Businesses are encouraged to contact their local optometrist to arrange a vision screening at their workplace. To find a local optometrist who is participating in the campaign visit: www.optometrists.asn.au/eyesafety
SF.NOV10.PG019.pdf
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WASTE & HAZARDOUS MATERIAL
Stay protected with the Biosystems NXP taying protected when working in hazardous atmospheric conditions has never been easier thanks to a new range of fixed system gas detectors from Sperian Protection, the worldwide leader in personal protective equipment. A single channel fixed placement multi-gas detection system, Biosystems NXP is engineered to provide 24/7 monitoring of dangerous gas and atmospheric conditions , the NXP can be fitted with sensor options including O2, CO, H2S, SO2, NH3 as well as CO-H, and LEL. Cost effective and ultra easy to install, the Biosystems NXP comes available in a full range of installation options,
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including stand alone, integrated into control systems or as a part of a larger gas detection network. Biosystems NXP offers incredible standard features, which make this the safest and most reliable fixed placement gas detection system on the market. Built tough in IP66 housing to protect the unit in harsh conditions or during wash downs, the Biosystems NXP features integrated twin colour high-intensity strobes and a 105 db audio alarm, an onboard event logger, and real time LCD readout as standard. For added convenience, a remote sensor option is also available. This permits the
sensor to be placed up to 50 feet from the base unit, allowing the base unit to be placed in a suitable location. Sensors can also be replaced without declassifying the area. Other key Biosystems NXP features include: ■ An on-board battery backup event logger which records the last 100 alarm events. ■ Three user-available programmable on- board relays: Warning, Danger and Fault. ■ In "stand-alone mode", single person, non- intrusive calibration can be done at the sensor head. ■ Front mounted mode button can be disabled, if required. ■ Fault relay notifies for loss of power or missing sensor.
■ Optional alarm-latching keeps unit in alarm until manually disarmed. ■ Twin NPT connection ports for fast connect without custom fittings. ■ Firmware upgradable via IrDA connection. ■ Includes 6 foot power cord standard. Optional 15 foot power cord available. ■ Uses interchangeable smart sensors for easy change out without reconfiguration. The Biosystems NXP comes with a full 18-month warranty, providing workers with increased safety and peace of mind. Sperian Protection www.sperian.com 1300 139 166
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AD_SFVICNOV_10.pdf
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