Trenchless Australasia June 2022

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ISSUE 73 | JUNE 2022 THE OFFICIAL PUBLICATION OF THE AUSTRALASIAN SOCIETY FOR TRENCHLESS TECHNOLOGY

HYDROVAC SLURRY TREATMENT GN Solids designs and manufactures efficient slurry dewatering system. ®

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Contents ISSUE 73 JUNE 2022

UNDER SOUTH AUSTRALIA

Water upgrades and renewal projects a priority for SA SOFTWARE

Software for conduit inspection: a buyer’s guide MICROTUNNELLING

Fighting against the elements: pre-planning for success in Townsville Bakton, the new TBM machine for Rob Carr, Western Australia Adept leads the way with water and sewer upgrade at Thomas Embling Hospital FINANCE

Three steps to trenchless asset funding

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VACUUM & HYDRO EXCAVATION

Vacvator’s range of vacuum excavation trucks lead the way in NDD 30 Market challenges fail to holt KAISER’s growth 32 KOR introduces spare parts 34 RELINING

How iMPREG became the first choice for ANZ pipe rehabilitation projects Wilmot Pipelining sees success in projects across NSW The promise of PST Creating the future of water for councils and communities

HDD

Vermeer HDD a fab addition for Irrifab S&Z Australia supporting rail infrastructure New GRUNDODRILL in the spotlight at No-Dig Michels bringing trenchless solutions to Australia Boremore Civil Group benefits from Ditch Witch’s JT60 drill Veolia: Leading the way in ecological transformation Infrastructure sector growth and value

REHABILITATION & REPAIR

COVER IMAGE

The selection of screens for hydrovac slurry treatment – 18 GN Solids design and manufacture hydrovac slurry processing system, known as a Slurry Dewatering System. Cover image: GN Solids.

Contractor proves value of trenchless in the top end Quick-Lock systems: chemical-free and safe for all water rehab Providing innovative connection for HDPE NordiTube presents comprehensive product portfolio at No-Dig Down Under

PROJECTS

kwik-ZIP gets the show on the road

NO-DIG DOWN UNDER SHOWGUIDE

This magazine is the official journal of the Australasian Society for Trenchless Technology (ASTT) and is distributed to members and other interested parties throughout Australia and the Asia-Pacific. It is also available on subscription. The publishers welcome editorial contributions from interested parties. However, neither the publishers nor the ASTT accept responsibility for the content of these contributions and the views contained therein are not necessarily the views of the publishers or the ASTT. Neither the publishers nor the ASTT accept responsibility for any claims made by advertisers. All communications should be directed to the publishers. Unless explicitly stated otherwise in writing, by providing editorial material to Prime Creative Media (PCM), including text and images, you are providing permission for that material to be subsequently used by PCM, whole or in part, edited or unchanged, alone or in combination with other material in any publication or format in print or online or howsoever distributed, whether produced by PCM and its agents and associates or another party to whom PCM has provided permission. 6 TRENCHLESS AUSTRALASIA JUNE 2022

Event preview Sponsors and charity partners Sponsor profiles Conference program Social functions Exhibition floor plan ICC floor plan

REGULARS

Editor’s Letter From the President From the ASTT Secretary News in brief ASTT Corporate Members Advertisers’ Index

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INDUSTRY LEADERS IN REFURBISHMENTS OF UNDERGROUND ASSETS AND PVC PIPELINE TECHNOLOGY We provide infrastructure and construction projects with unique solutions based on our full range of applications, including: • • • • •

3D Laser Scan inspections Sewer Access Chamber and Pump Station refurbishment PVC and polyethylene welding High pressure jet pipe cleaning CCTV inspections of piping and sewage systems BEFORE

BEFORE

AFTER

AFTER

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McRobert Contracting Services provide a 50 year guarantee on all materials and workmanship for the plastic lining of sewer access chambers and waste water pump stations.

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CEO

John Murphy PUBLISHER

Christine Clancy christine.clancy@primecreative.com.au MANAGING EDITOR

Molly Hancock molly.hancock@primecreative.com.au BUSINESS DEVELOPMENT

Nick Lovering nick.lovering@primecreative.com.au DESIGN PRODUCTION MANAGER

Michelle Weston michelle.weston@primecreative.com.au ART DIRECTOR

Blake Storey blake.storey@primecreative.com.au DESIGNERS

Kerry Pert, Aisling McComiskey COPYRIGHT Trenchless Australasia is owned by Prime Creative Media and published by John Murphy. All material in Trenchless Australasia is copyright and no part may be reproduced or copied in any form or by any means (graphic, electronic or mechanical including information and retrieval systems) without written permission of the publisher. The Editor welcomes contributions but reserves the right to accept or reject any material. While every effort has been made to ensure the accuracy of information, Prime Creative Media will not accept responsibility for errors or omissions or for any consequences arising from reliance on information published. The opinions expressed in Trenchless Australasia are not necessarily the opinions of, or endorsed by the publisher unless otherwise stated. © Copyright Prime Creative Media, 2021

ARTICLES All articles submitted for publication become the property of the publisher. The Editor reserves the right to adjust any article to conform with the magazine format.

Head Office 11-15 Buckhurst St South Melbourne VIC 3205 Ph: +61 3 9690 8766 enquiries@primecreative.com.au http://www.primecreative.com.au Sydney Office Suite 303, 1-9 Chandos Street Saint Leonards NSW 2065, Australia Ph: (02) 9439 7227

Printed by: Manark Printing 28 Dingley Ave Dandenong VIC 3175 Ph: (03) 9794 8337 8 TRENCHLESS AUSTRALASIA JUNE 2022

Editor’s letter Molly Hancock

I

am so excited to finally join you for No-Dig Down Under 2022. After nearly a three-year hiatus, No-Dig is back! Following the success of the September 2019 event held in Melbourne and due to overwhelming support from sponsors, exhibitors and delegates, No-Dig is coming to Sydney, hosted at the International Convention Centre (ICC). As the southern hemisphere’s only largescale conference and exhibition dedicated to trenchless technology, and the second largest of its kind in the world, the event features a world-class conference program, with three conference streams all focused on different aspects of the industry. There are also training courses on trenchless methods presented by industry leaders; and an exhibition extending over 4500 sqm and featuring exhibitors from all sectors, which is all organised in partnership with the Australasian Society for Trenchless Technology (ASTT). This edition includes a focus on vaccum and hydro excavation, relining and software. There is also a dedicated section to the show guide where you can learn more about who will be speaking, an overview of the conference program, and where to find all the exhibitors. Trenchless Australasia June features a cover story on GN Solids’ new and revolutionary hydrovac slurry processing system. The slurry processing solution is to

use liquid solids separation equipment to treat soil, soup or slurry generated from hydrovac, excavation or horizontal directional drilling (HDD) projects, and produces reusable material for construction and discharge clean water. With 2022 already throwing us our fair share of challenges, the trenchless industry remains positive and ready to tackle all that comes its way. It is inspiring to see so many new and old companies continue to work through these challenging times, and building towards a successful future. This edition you will also see an array of features, including content on HDD, relining, microtunnelling, vacuum and hydro excavating, finance, rehab and repair, and software. Looking ahead to this year, the team here at Trenchless Australasia have even more themes to dive further into about the trenchless industry and provide insightful and thought-leadership pieces from the sector. Happy reading! Molly Hancock Managing Editor molly.hancock@primecreative.com.au


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From the President

A

THE AUSTRALASIAN SOCIETY FOR TRENCHLESS TECHNOLOGY

ABN 43 893 870 966 18 Frinton Place Greenwood, WA 6024 www.astt.com.au jeffpace@astt.com.au President: Ben Crosby Secretary: Jeff Pace Vice President: Blair Telfer COUNCILLORS

Western Australia: Trevor Gosatti Queensland: Ben Crosby New South Wales: Matthew Boyle Victoria: Justin Shepherd South Australia: Shaun Melville New Zealand: Blair Telfer Northern Territory: Vacant Tasmania: Vacant INTERIM REPRESENTATIVES

Sudipta Basu

10 TRENCHLESS AUSTRALASIA JUNE 2022

s lockdowns have lifted and society goes back to normal, the trenchless industry sees face-to-face networking and conferences recommence, highlighting the importance of connecting in person. One event that is finally going ahead in the No-Dig Down Under Conference & Exhibition. It has taken us slightly longer to get here this year, with the ongoing COVID-19 pandemic disrupting our plans for the 2021 event and it being post-ponded from March . However, I am pleased to see so many of you in person after three years apart. I can’t wait to catch up with everyone. Thank you to our sponsors and exhibitors for continuing to believe in the vision of NoDig Down Under, and supporting the event through a postponement. Looking at the quality of the exhibition, the training courses and the technical content we have planned for this year, I can say with certainty – it was worth the wait. As Australia’s only dedicated exhibition and conference for trenchless technology, this event is incredibly important for our industry. To all our exhibitors – thank you for showcasing your latest innovations and how you are directly contributing to the advancement of our industry. I am looking forward to speaking with you all and finding out more about what you have been up to over the past three years. Without your support, No-Dig Down Under would not be possible.

This event is the one place where we can see all the advancements in technology, solutions from suppliers and meet with our peers in one spot. I for one, find each No-Dig Down Under event more inspiring than the last, and I’m sure this edition will be no exception. The NASTT and ASTT’s training packages will be held at No-Dig as well. This is a great opportunity for attendees to enhance their knowledge and learn from industry professionals. It will cover horizontal directional drilling (HDD), and new installations, and is considered to be the global standard for education on trenchless technology. The training programs will be invaluable to anyone encounters trenchless technologies as part of their employment, but they are best suited to civil and geotechnical engineers, council, utility and government employees, and beginner installers. The courses will run on Tuesday, June 14, from 8am to 5pm, at the International Convention Centre in Sydney. Following on from No-Dig, The ASTT is pleased to be running a trenchless technical stream at Water NZ in October 2022, hosted in Christchurch. Please reach out to your respective Councillor to discuss the opportunity to present in New Zealand. Ben Crosby ASTT President bencrosby@bamser.com.au



Secretary’s Corner June 2022 NEW MEMBERS On behalf of the ASTT, I extend a warm welcome to the following new members. Gold Corporate Members – Australia Brendan Hayes from Arcadis Australia Pacific Pty Ltd Gold Corporate Members – New Zealand Jonno Webber from J & R Contracting Limited Silver Corporate Members – Australia Samual Roch Vitale from Schauenburg MAB Andrew Wilmot from Wilmot Pipelining Emily Ferguson from Ballarat Underroad Boring and Excavations Pty Ltd Matt Wilson from Wilsons Pipeline Solutions Silver Corporate Members – New Zealand Dave Neru from HEB Construction Individual Members – Australia Saviz Gharavi from Savon Engineering Chanrin Boyden from Watercycle Management Group Jay Stuart from South West Pipe Relining James Gardner from Water Services Association of Australia Mathew Tooley from Jacobs Ben Tucker from Jacobs Individual Members – New Zealand Mark Osborne from Universal Underground Limited Neil Farnworth from Optrek Solutions Gerry Friel from G. P. Friel Limited. Retired Individual Peter Slingsby Young Professional Ben Waterhouse from Universal Underground Limited

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DISCOUNTS FOR ASTT MEMBERS One of the key benefits of being a member of the ASTT is that members are entitled to have a 10 per cent discount at our National Conferences. What this means in simple terms for example is, an individual member attends one of the training courses being offered at the Sydney 2022 event, then that member will save $100 off the training course fee. Should the same person decide to also register as a delegate, then the saving would be a further $220. When you consider the cost of individual membership is a mere $148.50, then that individual member would have saved $320 which is a significant saving and clearly covers the membership fees. So, it is one of the many incentives to become a member and enjoy these discounts at our events. Similar benefits will be applied to the next National Conference and Exhibition that is currently scheduled for Brisbane over 12 to 15 September 2023. For more information on membership and the benefits, please refer to the following web link on the ASTT website. Refer: https://www.astt.com.au/member-benefits/ NASTT GOOD PRACTICES GUIDELINES FOR SALE The ASTT has acquired limited numbers of the following NASTT publications which are now being offered to readers of Trenchless Australasia. The table under shows the cost to acquire these from the

NASTT and the selling cost by the ASTT in Australian dollars. These books will be available to purchase at the Sydney National Conference and Exhibition over 14 to 17 June 2022. If you would like a copy, then please email Syed from Prime Creative Media at syed.shah@ primecreative.com.au for orders and they will be posted from our distribution centre in Sydney usually within 2 or 3 work days of payment receipt. The following postage fees will be applied to book orders: • Australia: $9.55 for quantities up to 5kg in weight. • New Zealand $29.80 for quantities up to 1.2kg in weight. Please contact the ASTT for bulk orders. 2023 TRENCHLESS DIRECTORY There has been a change to the listing of ASTT members in the annual Trenchless Directory that will be coming out soon. Next year only corporate and asset owner members will be listed. Individual members that would like to upgrade their membership status to either corporate and asset owner so that they are listed next year can do so by contacting me at secretary@astt.com. au and I will initiate the appropriate action to ensure your request is actioned promptly. Jeff Pace ASTT Secretary secretary@astt.com.au

NASTT Good Practices Guidelines

CIPP

US$105.00

AUD$150.00

NASTT Good Practices Guidelines

Pipe Bursting

US$150.00

AUD$200.00

NASTT Good Practices Guidelines

HDD

US$150.00

AUD$200.00

NASTT Introduction to Trenchless Technology

New Installations

US$75.00

AUD$100.00

NASTT Good Practices Guidelines

Laterals

US$52.00

AUD$70.00


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NEWS IN BRIEF

North East Water makes breakthrough at Beechworth sewer project North East Water has confirmed that the Beechworth sewer upgrade in underway. A 1 km horizontal long-bore is being drilled from the company’s wastewater treatment plant in Woolshed to Beechworth under the Historic Park. The next step is to enlarge the pilot bore before a 1km long pipe is welded together and pulled back through the hole. The project is necessary to address sewer overflows from an outlet structure on Church Street to the Historic Park. The existing pipe system that transfers sewage to the treatment plant is not able to cope with the infiltration of storm water during heavy rain events. By installing a larger transfer pipe, it will allow more inflow and protect against sewer spills. A new pump station is also being constructed at the bottom of Church Street. A 1 km horizontal longbore being drilled.

Unitywater appoints a new CEO Unitywater announced that it has appointed Anna Jackson as its new Chief Executive Officer. Jackson comes to Unitywater from her most recent role as the General Manager Customer and Commercial at state government-owned SA Water. She has previously held other executive roles of various responsibilities including business strategy, water security Unitywater CEO Anna Jackson. and quality, innovation, customer engagement, and environmental and social governance. Unitywater Chairman Michael Arnett said Jackson’s skills, experience and personal values were an ideal fit for the company. “Anna has a well-earned reputation for developing businesses that deliver excellent customer service and environmental performance while making a real difference in the communities where they operate,” Arnett said. Arnett said that Jackson will become in charge of an organisation that is in great shape, reflecting the performance of her predecessor, previous permanent CEO George Theo as well as the current acting CEO Pauline Thomson.

DrainTech Solutions innovative approach with latest high pressure cutting technology DrainTech Solutions undertook a series of projects in Sydney on behalf of its client to restore flow to pipes located under a busy pedestrian access tunnel. The job was to excavate various DN 225 to 600 pipes which had been flooded with grout with an MPa rating of 80. The composition was deemed unusual and incredibly dense and would require a unique and strong piece of equipment to tackle the grout efficiently and effectively. With maintenance and ongoing training support from Pipe Core, DrainTech Solutions tested the Power Cutter PC200, a state-of-the-art milling robot from Innovative Sewer Technologies (I.S.T.). Its multiple functions including milling, high pressure water jet cutting, inspections, repairs, renovations and more. Most impressively it has an arm that can conduct endless rotations without stopping while the body of the unit remains incredibly stable which is vital when navigating deep inside a pipe. The knowledge they gained from the testing pivoted them away from the chisel milling tool, to the ultra-high pressure water jet attachment that was able to shatter and blast apart grout with a pressure of up to 2500 bar, making much lighter and faster work of the job. 14 TRENCHLESS AUSTRALASIA JUNE 2022

This unique attachment connected to the PC200 saved time, potential damage to cutting heads and air motors, prevented excessive wear and tear caused by grinding, and eliminated the need to dig. I.S.T. Innovative Sewer Technologies GmbH.


NEWS IN BRIEF

More employment pathways for trainees at Barwon Water Barwon Water has welcomed 14 new trainees into its 2022 traineeship program. Nine of the trainees will work directly with Barwon Water in a range of areas, including water treatment, technology operations, water quality, administration and customer service. The other five trainees will work at the Barwon Asset Solutions, a maintenance subsidiary of the company, where they will gain experience in civil maintenance, land management and administration.

The 12-month program was established in 2016 in partnership with the Wan-Yaari Aboriginal Consultancy Service. It is a rolling initiative that provides education and hands-on training, in an effort to create more employment opportunities in the area. At the end of the program, the trainees receive a nationally recognised qualification. Barwon Water’s Aboriginal Employment and Retention Strategy has gained state-wide recognition for this program, which is a key part of the company’s Innovate Reconciliation Action Plan.

Barwon Water has welcomed 14 new trainees into its 2022 traineeship program.

Sydney Water partners with Veolia to ensure sustainable water supply Sydney Water will be partnering with Veolia to meet the city’s growing demand for water and ensure there is a stable supply in future. The two industry leaders will strategically alter existing water operations so that they become carbon neutral and energy-self-sufficient, and secure future supplies. Sydney Water said that the shift in focus is an important step in finding ways to provide a more sustainable water service to the city. The partnership between Sydney Water and Veolia will facilitate New South Wales Government’s effort to halve carbon emissions within the state by 2030. The Federal government is also aiming to be carbon neutral by 2050. Together, the two companies will trial emerging technologies such as those that allow for recycled water usage, and explore energy-saving systems, including water batteries for district cooling.

Sydney Water and Veolia will facilitate New South Wales Government’s effort to halve carbon emissions.

JUNE 2022 TRENCHLESS AUSTRALASIA 15


REGION REVIEW

Water upgrades and renewal projects a priority for SA In the past year, there have been significant upgrades throughout South Australia to improve water security and accelerate the economy.

I

n February 2022, SA Water began a major upgrade of the Morgan to Whyalla pipeline. This renewal is part of SA Water’s four-year, $1.6 billion program to sustain and enhance its water network. SA Water has also finalised the location of a new desalinisation plant at Billy Lights Point and commenced major water main upgrades across several regional hubs. Elsewhere, works on the Torrens to Darlington (T2D) Project is a 10.5 km north-south corridor have commenced and is expected to be completed by 2030.

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New water mains for regional SA Water main upgrades are taking place across regional South Australia as part of the state’s four-year, $155 million investment in its management program. Works are scheduled to take place in major regional hubs including Gawler, Loxton, Port Lincoln and Port Pirie. All will receive a share of around 47,000 m in new water main, set to be installed over the next 12 months. SA Water General Manager of Sustainable Infrastructure Amanda Lewry said the program builds on the 31,000 m of water main

upgraded across regional areas during 2020-21. “Improving our services isn’t just about delivering good quality drinking water, it’s about maintaining the system that delivers it, to reduce the frequency of water main leaks and breaks and their potential impact on our customers,” she said. The water main upgrades will ensure local residents and businesses can continue to access water services, sustaining wellbeing and economic growth. Enabling works underway on T2D Project


REGION REVIEW

Works have commenced on the final piece of the most significant infrastructure project in South Australia. The Torrens to Darlington (T2D) Project is a 10.5 km north-south corridor that will complete the 78 km non-stop connection between Gawler and Old Noarlunga. Jointly funded by the Australian and SA Governments, the project is estimated to reach $9.9 billion. A hybrid option will be used to deliver the project, using a combination of tunnels, lowered and ground-level motorways, as well as overpasses and underpasses at key intersections. Stage One is construction of the Southern Tunnel between Anzac Highway and Darlington, and Stage Two will be the Airport Link and Northern Tunnel between the River Torrens and Anzac Highway. When complete, around 60 per cent of the T2D Project will be comprised of underground tunnels. SA Minister for Infrastructure and Transport Corey Wingard said the T2D

project will support more than 4,500 jobs. SA Water’s new desalination plant SA Water has selected Billy Lights Point as the new preferred location for a planned desalination plant. The plant will provide a reliable, climateindependent drinking water source to supplement existing groundwater supplies. It will prove critical to maintaining a longterm supply of safe, clean drinking water for 35,000 SA Water customers on the Eyre Peninsula. The plant will draw a total of up to 11.3 GL of water from the ocean each year. It will initially be designed to a four GL per year capacity, with marine and underground pipework designed to provide for an additional four GL per year. Subject to required approvals, first water is expected to be delivered by the end of 2023. SA Water to begin 34 km renewal project SA Water is setting up for the major renewal

of 34km of pipeline from Morgan to Whyalla, in South Australia. Renewal of the Morgan to Whyalla Pipeline includes sections in Burra, Lindley and Winninowie, and is part of the utility’s $62 million investment in regional water infrastructure. The pipeline has serviced the community with drinking water from the Morgan Water Treatment Plant in Riverland for early 80 years. SA Water’s General Manager of Sustainable Infrastructure Amanda Lewry said new sections of pipeline will be constructed in parallel to the existing infrastructure, to minimise interruption to customers’ water supply. “Our Morgan to Whyalla Pipeline provides safe, clean water to customers throughout regional South Australia and many large businesses depend on a reliable supply to enable their processes, and by duplicating sections of the pipeline, we’re able to keep the water flowing during this important project,” Lewry said.

South Australia has had an eventful past 12 months in the trenchless industry.

JUNE 2022 TRENCHLESS AUSTRALASIA 17


COVER STORY

The selection of screens for hydrovac slurry treatment Hydrovac excavation is a non-destructive, precise, non-mechanical process that uses pressurised water and an industrial strength vacuum to simultaneously excavate and evacuate soil. GN Solids designs and manufactures hydrovac slurry processing systems, known as a Slurry Dewatering System.

T

he slurry processing solution is to use liquid and solids separation equipment to treat soil, soup or slurry generated from hydrovac, excavation or horizontal directional drilling (HDD) projects, and produces reusable material for construction and discharge clean water. Normally, the slurry is contaminant-free and comes from physical utility location in public right of ways, and directional drilling for placement of underground pipes, utilities, or other private property construction. The slurry is of different particle sizes, and is processed by a classifying vibrating screen, dewatering fine shaker, and a dewatering decanter centrifuge. For various applications on solid liquid separation, the concept is the same. Separate the mixed fluid to different class, with the easiest practical way is by particle size. The most commonly used method for separating particles based on particle size is screening.

The truck tipping off into steel bars which keeps the big stones out.

With GN’s new product line, it is able to separate the debris.

Probability of separation Probability of separation is the process of particles reporting to the screen apertures or GN is experienced in designing and manufacturing the whole hydrovac slurry treatment system.

18 TRENCHLESS AUSTRALASIA JUNE 2022


COVER STORY

Dewatering screen to dry the discharge from cyclones.

openings, and passing through if the particle size is less than the aperture. Screen / screening equipment selection Screen selection is based on the overall screen area required to achieve efficient screening at a given mass throughput capacity. Length of screen is important for ensuring the number of trials needed to achieve the desired mass throughput capacity and to provide sufficient screen underflow capacity. Width is important for ensuring proper bed depth so as to provide sufficient stratification. The length of the screen should be at least two times the width for good practical design. In GN Solids’ hydrovac slurry dewatering system, the very first step is through a steel plate wire mesh, which is holding unexpected big stones. It will then drop to a classification vibrating screen. With different purposes, the screen wiring dimension can be very different, and the experience from the customer themselves matters as well. With intention to make a good benchmark, GN Solids’ classification vibrating screen comes with a huck revit wallboard. Through finite element analysis, the structure has been well optimised. The plane design of the whole screen surface is more conducive to screening and grading materials and maximises the effective screening area of the screen surface. With design of a positive inclination angle, and the installation angle being 4 degrees

Double deck shaker for further treatment.

adjustable, it is suitable for the requirements of different process materials. Following the first step screening, the mixture will then be transferred to the next step - GN Solids linear motion shale shaker. It is a product more popular in oil gas application, or HDD mud recyclers, yet it fits this step very well. GN recommends the double deck shaker, as it eventually separates the particles step-by-step, and will save money on less consumable parts. The last step is hydrocyclones. This where a dewatering screen will be put underneath to dewater the discharge from cones, and to

improve the cyclone efficiency. Conclusion The hyodrovac slurry treatment system has four types of screens. The first is big mesh bars to hold large stones. The second includes coarse classifying screen. Third screen is having double deck shaker screen, and the fourth is a cyclone discharge dewatering screen.

For more information visit www.gnsolidscontrol.com/hydrovacslurry-processing-system JUNE 2022 TRENCHLESS AUSTRALASIA 19


SOFTWARE

Software for conduit inspection: a buyer’s guide By Chris McAleenan, CEO, PipeTech Auscodes When surveying the competitive market for pipeline condition assessment software, it’s important to identify the features that are important to each specific buyer. This buying guide from PipeTech Auscodes, a new cross pacific partnership between experienced Australian and US companies, highlights three key criteria for consideration when undertaking this process. the new code system so that they can make better asset management decisions. It’s critical that whatever software you select adheres to the WSA standard and is capable of producing accurate scoring reports. PipeTech Auscodes is the first fully compliant software to meet this standard, and the partnership behind this software is committed to staying up-to-date with future WSAA updates.

A screenshot of PipeTech Auscodes’ pipe condition assessment software.

I

s it time to upgrade your conduit inspection software? Many asset owners and contractors are still using software that was released more than 10 years ago and are facing end-of-life notifications from their vendors. Others are evaluating new software to meet the needs of the Water Services Association of Australia’s (WSAA) newly released 2020 v4.1 reporting code. This guide is intended to help you make the most of your software investment. The good news is that there are now more choices than ever before, including the just-launched PipeTech Auscodes conduit inspection software. The software is the result of a collaborative effort between Peter Slingsby, an Australian water-industry veteran, and PipeTech Software, a company that has been creating inspection software for over 20 years. Evaluating software can be a daunting task. In Australia, we have faced limited options and high prices for many years. Now that there are more choices available, what criteria 20 TRENCHLESS AUSTRALASIA JUNE 2022

should you consider when making a decision? We surveyed experts who use conduit inspection software daily. And what follows are their top three recommendations. Speed of data entry Field crews have a demanding job, and time is money. “Less time with a reporting program means less time in the pipe and more metres at the end of the day,” says Bruce Barrie of Deetect Pty Ltd in Canberra, who uses PipeTech Auscodes to compile reports in the WSA 2020 v4.1 format. “Inputting the header and asset details are easy and the shortcuts, duplication and repetition of codes as the survey progresses are what makes this program a treat to use and an asset to my business,” he says. Accurate coding and scoring The WSA 2020 4.1 reporting codes have a revised scoring and grading system that is designed to better reflect the severity and impact of defects. Asset owners are adopting

Data quality and format A software program is only as good as the data it produces. When evaluating conduit inspection software, carefully consider what you, and your customers, need in terms of data output. High-quality video and easy to interpret PDF reports are a must. Bruce Barrie says he uses this as a competitive advantage. “My clients are very pleased with the reports and videos produced by PipeTech Auscodes,” he says. It’s also necessary to consider the structure of the raw data itself. For example, does the software you are evaluating allow custom folder and file names? Is there a flexible data export format that can be used in conjunction with other software platforms such as geographic information system (GIS)? While the criteria above are universal to everyone who uses conduit inspection software, each buyer will ultimately have additional features that are important to them. This is why it’s important to start a conversation with different software vendors early in your buying process and keep a list of which software products meet your specific needs. For more information contact peter@auscodes.com.au or auscodes@pipetech.com


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MICROTUNNELLING

Fighting against the elements: preplanning for success in Townsville Heading into the wet season in northern Queensland, Edge Underground was working against extreme heat and flash flooding on a microtunnelling project to complete three lines – with one under a major state highway.

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ighting against the elements and upcoming holidays, planning played a major role in ensuring the success of the project, so that when the worst scenario occurred, Edge Underground could perform its best and get the job done on time. Edge Underground was subcontracted to complete three microtunnels in Townsville, partnering with Mendi Constructions, a well-known local business. The job required a 450DN, 500DN and 600DN concrete enveloper pipe to be installed – the small two pipes under one road, and the biggest and longest pipe under the Bruce Highway. Difficult weather conditions Stuart Harrison, Managing Director at Edge Underground, said going into the project, the team knew that there could be challenges due to the extreme heat, and timing meant that

Edge Underground completed three microtunnels for the project in Townsville.

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Queensland was heading into the wet season, presenting the risk of flash flooding. The team was also aware that there was a learning curve for Mendi Constructions, as their crew had little experience with microtunnelling and needed a partner that could help them process what was important to ensure the best outcome for the project.

As the team was getting started on the project to install the 450DN pipe, the worstcase scenario happened, with three days of flash flooding stopping work before they were able to get momentum on the project. “The flash flooding really set the foundation for understanding the need to get the shaft prepared for all weather, and All pipes were installed within millimetres of the required grade.


MICROTUNNELLING

assume and plan for the worst as that will definitely allow you to perform at your best,” Harrison says. “With the first shaft we had to make some compromises, and in this industry, whenever a compromise is made, it eventually catches up to you during the project. If it doesn’t catch up with you, you’re very lucky. “We don’t like to rely on luck to perform well, so we pre-plan and manage the risk in order to ultimately be able to provide a highend final product.” Harrison says the flooding made the job more complicated, and increased the scope of work and timeframe to complete it. However, with the lessons learned from line one, the team was able to compete the pilot and ream line two without problems. “The bore process was a total of two days of work, which was amazing considering the volume of material,” he says. “And like all the jobs we complete, the pipe was installed within millimetres of the required grade.” Tackling challenges As well as difficult weather conditions, the team was presented with delays from the Christmas break and changing ground conditions mid-bore.

Harrison says the timing to start bore three was in the lead up to the Christmas break, so there was going to be a number of days where work wouldn’t be taking place. “There was a concern that maybe we shouldn’t start before Christmas, but we felt we had the ability to get it done and that if we started on Wednesday, we could finish it by Thursday night. This would be a great outcome for a 600DN concrete enveloper pipe with a 800mm bore,” he says. “It did get a bit complicated when we launched on Wednesday as we found there was a change in ground conditions mid-bore. It went from hard consolidated to more alluvial, and the alluvial layer was allowing high water flow across the compacted clay – which wasn’t noted in the geotech. “However, with the AXIS laser guided boring system we can adapt the setup to best suit conditions, so we were able to readjust our setup and complete the pilot line on Wednesday, allowing us to start reaming Thursday morning. “While there were some delays out of our control during the ream, we completed the drill on Thursday night, and the project was finished well within the timeframes leading into Christmas.”

The biggest and longest pipe was installed under the Bruce Highway.

For more information visit www.edgeunderground.co

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MICROTUNNELLING

Bakton, the new TBM machine for Rob Carr, Western Australia In February 2022, Rob Carr Pty commenced construction on the Quinns Main Sewer Project for Water Corporation, a key Rob Carr client.

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he project includes one of the longest drives carried out in WA. This project involves the construction of a 1.9 km wastewater pipeline with a diameter of 2.2 metres (m) through a combination of micro tunnelling and open trench construction. The northern corridor of the metropolitan area will benefit from the addition of this pipeline to the wastewater distribution system. The project has kicked off with the clearing of affected areas and the construction of access tracks. Rob Carr has considered protecting the habitat of endangered species and protecting fauna. To meet the prerequisites as per the Conservation Act 1950, a regular fauna handler/relocator was appointed. Over 10,000 bees were rescued from an area to be cleared at one of the locations close to a launch shaft. In March 2022, the company’s new AVN1800 tunnel bore machine arrived in Western Australia. A naming competition was held for the TBM, where several members of the community participated, and BAKTON was placed first with 63 per cent of the votes. The name was suggested by local resident Peter Sexton, to honour his father, Maurice Sexton, and grandfather, Bruce Baker. Both have been regarded as pioneers of artisian drilling in Western Australia, and the name serves as a tribute to their work. Bakton has been operational since May 2022. The AVN is on its route to its first receival shaft, which is at a depth of 13 metres. The first launch shaft was completed by mid-April 2022 and is located in the existing carpark of the North Metropolitan TAFE, Clarkson. To accommodate the TAFE’s students and personnel over the duration of the project, a new parking lot was built adjacent. The last shaft is located at Hall Road, on the other side of the Mitchell Freeway. This shaft is currently 50 per cent complete and will be 27 m deep when fully constructed. This is the deepest of the five shafts to be constructed. The shafts will be constructed using a 24 TRENCHLESS AUSTRALASIA JUNE 2022

R D I P

Rob Carr and Water Corportation project team. The company’s new AVN1800 which is now named BAKTON.

combination of in situ concrete caisson, precast segments installed by underpinning and shotcrete depending on the geotechnical conditions encountered. The geotechnical conditions are expected to be a combination of sand and pinnacle limestone varying from hard to soft. The open trench section of sewer has reached 75 per cent of completion and is projected to be completed by mid-June. The job includes four drives ranging from 188 m to 637 m. The longest drive is curved

with a radius of 600 m and will pass under the Mitchell Freeway and the Joondalup Railway Line. The AVN1800 was selected for the project due to its ability to work in mixed ground conditions of both sand and hard limestone. The whole project is due to for completion in early 2023.

For more information visit www.robcarr.com.au


REDUCE DOWNTIME INCREASE PRODUCTIVITY

Large team of technicians located across Sydney, Brisbane & Melbourne. Technicians have a combined 60 years experience and undergo training and development to ensure techs are up to date with the latest software and repair procedure. Exclusive software from manufacturer to allow techs to quickly diagnose any problem as quickly as possible. We aim to reduce your down times of between 48-72 hours with the vast majority of parts on hand.

To find a SECA workshop near you, visit our website seca.com.au

Talk to the experts

1800 028 584 or visit us online seca.com.au


MICROTUNNELLING

Adept leads the way with water and sewer upgrade at Thomas Embling Hospital Adept Civil Group is well underway with water and sewer main construction works at Thomas Embling Hospital. Using trenchless technology, the Melbourne-based company will upgrade the hospital’s entire sewer system. Adept will use its microtunnelling machine to install 250 metres of sewer.

Adept Civil was awarded the sewer upgrade project for the Thomas Embling Hospital.

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homas Embling Hospital is a highsecurity forensic mental health hospital located in Fairfield, Victoria. It is currently undergoing a $349.6 million expansion, and these upgrades are being conducted on behalf of Forensicare, Victoria’s leading provider of mental healthcare. Shortly after the Andrews government announced the expansion plans for the hospital in 2021, Adept was awarded the sewer upgrade project. The company was chosen based on its experience carrying out similar projects, specifically those that require a high degree of consideration for community safety. Adept will use its microtunnelling machine to install 250 metres of sewer. This

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installation process will involve constructing four maintenance chambers that are 10 metres in depth. The company will also install 1.6 kilometres of dual DN180 watermain in order to upgrade the water supply to service the entire site. Like many of Adept’s other projects, the company described the upgrade works as “high risk” and “extremely challenging”. In fact, a significant amount of technical consideration has gone into the project’s planning. According to the company’s business development manager, Quentin Powell, the equipment and machinery that are being used were chosen on the basis of minimising risk. “Microtunnelling is difficult at the best of times especially when drilling in hard rock in excess of 200 MPA,” Powell says. “The vermeer axis machine was suitable for this project as it provides a fully enclosed bore whilst boring, as the drilling rods are the similar diameter as the tri-cone boring head limiting the chance of collapsing. “Adept have been working closely with NSC Project Solutions, Aecom and Forensicare to deliver the project safely and efficiently.” Adept is a civil contractor that specialises in water and sewerage drainage pipelines, pump stations and associated services for Melbourne water boards and tier one Victorian contractors. It has worked across a number of projects in the state, including early works on the metro tunnel, the Seaford Road level

crossing removal, and the West Gate tunnel sewer relocation. Due to its industry expertise, Adept has a history of taking on some of the most challenging and risky projects; however, the company also has a reputation for being committed to safety. Adept makes safety a priority on every project it works on, and it is currently working towards a goal of zero workplace injuries. Adept provides thorough in-house training to all employees and engaging in careful site management strategies. Adept is currently an accredited contractor with Greater Western Water, Yarra Valley Water, South East Water and Melbourne Water. It is also a member of Civil Contractors Federation Victoria Branch (CCF VIC) and is fully accredited with Vicroads. For more information visit www.adeptcivilgroup.com.au

Adept Civil installed 1.6 kilometres of dual DN180 watermain.


Vacvator is an innovative Australian manufacturer of high quality NDD, Dry-Vac and Jetting equipment designed to service the vacuum excavation, jetting, industrial, mining and trenchless industries.

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Vacvator is one of only a few truly Australian made products in todays Vacuum Excavation market. We pride ourselves on the high level of service and support we guarantee to our customers. The superior design and engineering that goes into the manufacturing of our units make our product truly productive, efficient, reliable and highly cost effective.

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02 4822 4542 info@vacvator.com.au vacvator.com.au Connect with us:


FINANCE

Three steps to trenchless asset funding PEF Commercial Finance knows too well about the importance of having a good finance broker and securing business asset funding, having served hundreds of companies and securing the best finance deals regardless of the size of clients’ business.

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he Melbourne-based finance brokering service’s main focus is to provide hassle free business finance solutions to clients and secure approvals quickly and conveniently. Appreciating the importance of getting the deal secure for the client in a timely fashion, the first step they take is understanding and identifying the client’s needs. Finance Broker Theo Robotis has over 30 years’ experience in the financial service world and has been with PEF Commercial Finance for the last 10 years. Theo knows the challenges customers in the trenchless and resources industry face when it comes to securing asset funding. “Today’s business world has varying business structures,” he says. “They trade from sole traders, partnerships, companies, trading entities, trusts - all sorts of variances or combinations.” One of the key differences in dealing with PEF Commercial Finance is that they take all the hassle out of your application by coordinating, organising and compiling your documents for delivery along with any other required materials. They then arrange the final sign-up immediately so that you, the client, can enjoy use of your new business equipment or vehicle as soon as possible. The company strives to ensure business loans and finances are easy with their simple three step process. The first step is identifying the purchase, which includes pin-pointing the equipment or assets for which the client requires business finance or a loan for. “We work with the client to really understand who they are, and how they operate, so that we can narrow down which lending options or which financing solutions are going to be worthwhile,” Theo says. “This may be deciding on the exact make and model of the equipment, assets, cars or other types of vehicles, the approximate purchase or lease prices, the source of the equipment being the supplier. An evaluation of the equipment prepared by a valuer may also help.” The second step is to apply for pre-approval.

“We (at PEF Commercial Finance) obtain the purchase information from the client and based on our discussions to date, work out the best approach to the business loan and finance application.” “We may ask for preliminary summary of financials, depending on the goods and amounts to be financed,” Theo says. The third and final step - finalisation and settlement. “We may be able to obtain an approval for larger amounts which can come in useful for funding future purchases or leases or other business loan applications,” says Theo.

“We work towards streamlining it all for everybody and it is a big hurdle that we’ve got to get over because, as I see it, the banks are sometimes a bit detached from the reality of the small business owner, the guy on the street, or the guy on the building site. “So, we’ve got to put it to them, we have got to make them (the banks and lenders) comfortable around what they’re lending against, because that is the bank’s money, and they’ve got to make sure that it goes to the right hands at the right time.” At PEF Commercial Finance, another aspect of the service customers can expect is when

PEF Commerical Finance strives to ensure business loans and finances are easy with their simple three step process.

“Once approval is obtained, we will do the preparation work to compile all documentation and loan contracts for your approval and signature. We will take care of finalising the settlement and paying for the equipment or vehicles.” Trust is one of the key attributes PEF Commercial Finance has built its business on due to there being a lot of technical and financial information being passed across to the banks on behalf of clients. Theo stated this is a result of the us (PEF) knowing who the banks are that lend to these specific areas and knowing the products and how it’s applied to people’s businesses. “We deal with the largest and most reliable financiers, lenders, banks, and credit providers. We understand and implement the process on a daily basis through which we have regular dealings with decision makers,” he says.

they lock in repayments for their asset finance, the current interest rate is not going to change. “In a time where the interest rates have been moving around, at PEF Commercial Finance, we want to stress that these are commercial agreements, and once we secure a deal, that’s signed, and commenced, the interest rate will not change for our client for the next threeto-five years, or in some instances seven years, depending on their contract,” Theo says. When dealing with PEF Commercial Finance you can be assured that as your commercial finance broker, it will provide personalised, efficient and friendly service throughout the entire process from the initial consultation and application to settlement and finalisation. For more information visit www.pefcommercialfinance.com.au

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VACUUM & HYDRO EXCAVATION

Vacvator’s range of vacuum excavation trucks lead the way in NDD Australian manufacturing company Vacvator is undergoing significant expansions to meet the growing demands of the industrial, utility, municipal and resource sectors.

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ounded in 2006 by Director Andrew Rowlands, and technical founder Denis Walker, Vacvator has grown from its humble beginnings to specialise in the manufacturing of high-quality vacuum excavation trucks. Based in Goulburn NSW, Vacvator’s units are now distributed nationwide to support the civil, industrial, utility, mining sectors and more. As one of the key players in the Australian vacuum excavation truck market, Vacvator now strives to provide “the most productive trucks on the market”. Vacvator models are manufactured using the latest technologies and the company prides itself on creating products that are durable, reliable, easy to operate and safe to use, resulting in market leading productivity and significant reduction in whole of life costs of the unit. The most popular units in recent years have been TMC40-160B and the TMC76-245B. The TMC40-160B is a 4000L truck and is

the smallest in the range. It is the simplest to operate, manoeuvre and maintain compared to the larger models, but still maintains Vacvator’s high levels of productivity and performance, a highly efficient cyclone system and 1600CFM of suction and up to 18-inch Hg vacuum. The TMC76-245B is an 8000L truck. Like the TMC40-160B model, it is efficient and versatile; however, it is more powerful, with 2450CFM of suction and up to 26-inch Hg vacuum. The unit is ideally suited to small operators and municipals. The TMC76-245B is one of the most popular models in the series. Over the past 12 months Vacvator have introduced two new combination units to support its product range. Firstly, the Duo Dry which delivers the cost saving option to excavate with high-pressure air to dislodge the soil matter to be deposited into the tank as dry material or traditionally high-pressure water. This unit is quickly gaining popularity in areas where the cost of disposing of contaminated

soil is becoming more and more expensive (approximately $180 per tonne). Secondly the Duo Jet is designed to deliver NDD and drain cleaning capabilities, this truck has been designed to offer high pressure water jetting at 250lpm/2200psi. Both units reattain the ability to traditionally NDD without damaging underground utilities and pipelines. To ensure the highest of standards, all Vacvator units incorporate an integrated CANbus system as a standard feature. The system not only makes Vacvator the market leader in operator integration with intuitive control systems, but it also incorporates safety features to protect the unit and more importantly ensure that the truck is safe to operate on and off the road. Vacvator’s primary goal is to ensure our units are both safe for the operator and profitable for the owner. Perhaps one of the greatest productivity benefits Vacvator has been its effective design and innovation around the airflow. The Over the last 12 months Vacvator have introduced two new combination units to support its product range.

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VACUUM & HYDRO EXCAVATION

Vacvator models are manufactured using the latest technologies.

combination of filter design, cyclones and the smart interaction between the major components means that the blower capacity is utilised to its full capacity. The resultant effect is a very efficient use of power allowing the truck to perform at an exceptional level, the design also means that blockages in most cases, never happen. Vacvator has long recognised that noise is one of the biggest concerns for vacuum truck owners, as its predominant working environment is in urban areas. Using the truck engine as its primary power source means that it does not need to run at high RPM to run the blower unit, this coupled with the vacuum blower selection and the blower muffler design means that all our trucks operate below 82 dBA. The lower overall dBA level has a positive benefit for the general public and other operations working in the surrounding environment, reducing their exposure to excessive noise. Using the truck engine to drive the unit as

To ensure the highest of standards, all Vacvator units incorporate an integrated CANbus system as a standard feature.

opposed to an auxiliary engine also reduces running costs and start up times. The cost of servicing two engines itself is not the biggest cost for the truck, it is the compounded down time when the two engine servicing intervals

don’t line up resulting in underutilisation and higher overhead costs. A truck engine that is maintained by an authorised truck dealer, has less chance of failing than a stationary engine that randomly gets serviced and maintained. Vacvator has its own in-house quality, safety, and incident management system, with the company relentlessly ensuring its processes and procedures are followed during manufacturing to ensure quality and consistency of all its products. Despite the quality of its products, Vacvator has faced challenges with the industry expansion and a rapidly changing market. To continue to support its existing clients and meet their excavation needs, the company has had to undergo significant growth in recent years. There are plans currently underway to expand its Goulburn manufacturing facility. The facility is currently 1340 square metres of manufacturing space and is expected to increase by a further 1430 square metres incorporating a purposebuilt blasting and painting facility. The company has also had some recent additions to its management team. Following Denis retiring earlier this year, Con Alvanos was appointed as the new General Manager and Operations Manager. Con, who joined the organisation two years ago as the operations manager, now works closely with his senior management team to ensure Vacvator clients are supported and are consistently delivered highquality products. “I am so confident in the quality of our engineering, our craft people’s skills, and our attention to detail during manufacturing that we will warrant all Vacvator manufactured components for three years,” he says. “Interestingly the first Vacvator built is still in operation some 15 years later. If you are a dedicated vacuum excavation company, a civil contractor, a mining company, or a council and you need your equipment to work each time every time, then you need a Vacvator.” Con says Vacvator understands the challenges the industry faces and ensure its customers benefit from an easy-to-operate vac truck. “As an organisation we offer guaranteed turnaround time for support to our valued customers. From the time you call in to the time we get one of our team to help with your problem, we guarantee to call back within the hour,” he says. “Vacvator trucks are Australian made using Aussie ingenuity to combine superior quality and exceptional performance with green, safe technology.” For more information visit: www.vacvator.com.au JUNE 2022 TRENCHLESS AUSTRALASIA 31


VACUUM & HYDRO EXCAVATION

Two of Kaiser’s AquaStars in operation on a suburban street.

Market challenges fail to holt KAISER’s growth Despite the significant challenges posed by the pandemic and global supply chain issues, 2022 will be KAISER Technology’s strongest year since setting up its Australian subsidiary.

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AISER is one of the world’s leading manufacturers and suppliers of vacuum and jetting vehicles for water recycling, sewer, stormwater, hydraulic excavation, industrial and dry suction applications. Having partnered with Canberra-based NATEE for several years, in 2019, the company established a dedicated subsidiary in the region. Based out of Sydney and lead by National The Elegance 2.0 in operation in Sydney, NSW.

Area Manager Kristian Stamenkovic, KAISER’s Australasian operations have gone from strength to strength, culminating in its strongest year to date. Despite recent challenges affecting the market globally, as a result of the COVID-19 pandemic and supply chain issues, the manufacturer has maintained a consistent supply of machines for local operators.

Overcoming challenges As a company with a clear management and ownership structure as well as a long-term strategy, it was always clear to KAISER the best way to deal with these challenges was entrepreneurially and actively. Significantly increased inventories, in some cases a change in production methods and, above all, a substantial anticipation in truck procurement continue to guarantee short delivery times. These measurements led to consistent deliveries of vehicles to the Australian market and the securing of subsequent supply for 2023 and beyond. Vital partnerships Recently, KAISER has secured important partnerships, not only from a commercial perspective, but also from an operational standpoint. Leading trenchless technology and pipeline equipment supplier SECA has partnered with KAISER to provide servicing and spare parts for the company’s machines, complementing the existing relationship with NATEE. The agreement supports KAISER customers with machines in operation around Australia. “Through our partnerships with SECA and NATEE, we can ensure genuine, tried and tested support from partners already fully established with a history of supporting

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VACUUM & HYDRO EXCAVATION

A side view of a KAISER Elegance 2.0 which was recently delivered to a new customer in Australia.

their customer for many years,” says Mr Stamenkovic. “KAISER also fully supports the training and ongoing support of companies own service and support staff to allow for more independence and control over maintenance and repairs.” Following NATEE’s involvement as a Platinum Sponsor of No-Dig Down Under in 2019, KAISER is exhibiting at this year’s

event. The company’s local and international Area Managers are looking forward to meeting existing and potential customers on stand 103 to discuss the company’s latest products and innovations, which were recently presented at the world leading trade fair IFAT in Germany. With SECA also exhibiting at the event, NoDig gives potential customers the opportunity to speak directly to the manufacturer and the specialist service provider at the same event.

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“Visiting us at No-Dig is an opportunity to learn more about our full range of units specifically tailored to the local market, which illustrates why KAISER is a global leader in manufacturing this technology,” says Mr Stamenkovic.

For more information visit www.kaiser-technology.com.au


VACUUM & HYDRO EXCAVATION

KOR has opened a new operations and engineering facility in Melbourne.

KOR introduces spare parts Driven by the steadfast core value of being the best customer facing business, KOR has recently invested in the establishment of an operations and engineering facility in Melbourne’s south-east which also stores an extensive range of spare parts and accessories.

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onsolidating KOR’s existing predelivery, servicing, and spare parts locations into one site, was an important consideration for the executive team when planning to accommodate customer requirements and future growth. Importantly, distribution capability will

The spare parts and support team also assemble pre-delivery accessory packs that are ready to accompany any new purchases.

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increase, and further reductions in delivery times made as the facility is strategically positioned next to major freeway arteries for faster transport times. Receival from OEMs and parts dispatch to other KOR and customer sites is managed through this centralized location

KOR’s recent agreements with key US part suppliers - brush heads from the Alamo Group and sewer hoses from Piranha - means the purpose designed and built space of over 750m2 is now a dedicated home to over 10,000 individual spare parts for Cappellotto industrial vacuum trucks & Schwarze

A pick, pack and dispatch capability is facilitated by a new inventory management system.


VACUUM & HYDRO EXCAVATION

sweepers. A pick, pack and dispatch capability are facilitated by a new inventory management system that delivers higher accuracy and faster stock sorting. KOR is continuing to develop new processes and innovate to ensure industry best practices are in place to meet increased market demands. Spare parts are also distributed to KOR branch offices in NSW, Queensland, WA and SA and also to Hamilton in New Zealand which will deliver quicker customer turnaround times. The KOR mobile service vans, which are currently operating in Victoria, will soon enter the NSW market followed by QLD later in the year, are also fully equipped with a range of spare parts This means, that whether customers Cappellotto or Schwarze trucks are serviced inhouse or by the mobile service vans, KOR’s qualified technicians will always be able to replace any parts carried in stock on the vans. Getting customers trucks back operating as quickly as possible and reducing downtime is a priority. The spare parts and support team also assemble pre-delivery accessory packs that are ready to accompany any new purchases of both Cappellotto and Schwarze equipment.

Besides spare parts, KOR also stocks a range of quality OEM accessories.

Besides spare parts, KOR also stock a range of quality OEM accessories kept onsite that includes Keg & Duebre nozzle ranges, Uraca water pumps, a range of jetting and vacuum hoses, TST high pressure safety equipment, Vanguard sewer equipment and sanitation tool, and Southland tools equipment. There is no doubt that with the investment

made in having a contemporary Operations and Engineering Centre inclusive of a national parts warehouse that KOR will continue to drive continuous improvement and excellence in customer service to keep operations running. For more information visit www.kor.com.au

MARKSMAN HDD GUIDANCE SYSTEM.

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RELINING

How iMPREG became the first choice for ANZ pipe rehabilitation projects iMPREG provides an insight on the benefits of going the extra mile for on-site service support. offers consulting services on bypass solutions and any suggested pre-works on site.

iMPREG at an installation in the United States.

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hen it comes to trenchless pipe rehabilitation projects, iMPREG has fast become the partner of choice for Australian and New Zealand municipalities. Here is how.

Every iMPREG project starts with the best local solution in mind iMPREG’s unparalleled project support typically already starts during the project tendering stage. Their team go to great lengths to fully understand the local site conditions before proposing any technical solution. The pre-tender information they seek includes, for example, wastewater content, its temperature, traffic loads, water table depth, grade of pipe deformation, and full host pipe material specs. For iMPREG’s piping experts, a comprehensive and accurate overview of site conditions includes reviewing CCTV pipe footage. “Right from the beginning, we work closely with our clients’ local teams, take in all information and ask questions that others don’t. That way, we are sure we fully understand what we are dealing with before coming up with answers,” says Kevin Woolf Jnr, iMPREG’s Country Manager 36 TRENCHLESS AUSTRALASIA JUNE 2022

Australia/New Zealand. This comprehensive project scoping allows iMPREG to shape their tender responses precisely geared for the task at hand for a tailormade pipe rehabilitation solution. All details are considered, from liner thickness to the resin solution and choice of the optimal protective layer to required project equipment such as winches, cranes, pumps, generators and UV curing equipment. If applicable, iMPREG also In Italy iMPREG even took its conveyor to a job site to make the liner handling easier and installed the world’s first DN2000.

iMPREG’s dedicated technicians ensure every rehabilitation project goes smoothly During each project, iMPREG’s dedication to on-site project execution excellence is not limited to delivering their world-class quality liners to the installation site on time and fully protected. iMPREG technicians actively onboard all client teams on the job site in person. They explain all steps involved, including placing the gliding film, how the curing process and equipment work, safely inserting the liner into the maintenance hole and assessing the curing result with a CCTV robot. “We offer close consultation during every step of the way, and there is extra support available for particular pipe challenges such as big DN or dimension change situations. I am really proud of our team, they always go the extra mile, on every job they do,” says Woolf Jnr. “We are always just a phone call or email away.” With iMPREG, clients get globally recognised product quality with local installation and technical service excellence. For more information, visit www.impreg.com


Building the world under your feet Bringing trenchless solutions to Australia

founded in

17,000 pieces of equipment

8,000 people strong

Pioneering HDD since 1988

Australia-based operations with permanent local resources Fully integrated with our global team at international headquarters Multiple NASTT Project of the Year awards Horizontal Directional Drilling

Direct Pipe®

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· 13 installations completed since 2010 · Leading Direct Pipe installer · Land-to-water outfalls · Installations up to 1.5 m in diameter

Completed a 4.7 km drill 235 intersect crossings completed since 2000 195 crossings completed over 3 km since 2009 Rigs available with push/pull capacity up to 815 tonne Drill diameters up to 1.5 m

MichelsTrenchless.com.au


RELINING

Wilmot Pipelining sees success in projects across NSW As of the end of 2021, Wilmot Pipelining successfully delivered the largest UV CIP liners ever installed in Australia. Wilmot has had a similarly busy year in 2022, with several projects underway and others completed, heralding in yet another year of impressive progress for the company.

Wilmot undertaking sewer relining in the Hunter Water, NSW.

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he Hunter Water Sewer Relining project located in Newcastle, NSW, has made promising headway as of mid-May 2022. Wilmot Pipelining has completed several sewer relining projects for the water industry company. Its lining team utilised the Brandenburger BBS.8 Liner to install new UV maintenance hole liners on several sites. The Brandenburger BBS.8 was the first UV maintenance hole liner on the market which adapts top to the prevailing manhole geometry, making it the most time effective method of manhole rehabilitation. More success has similarly been seen in Muswellbrook, NSW, approximately 127km north-west of Newcastle. The Water Main Renewal Program, issued by the Muswellbrook Shire Council, included the rehabilitation of the Forbes Street, Lorne Street and Turanville Avenue reticulation mains. As of mid-May 2022, Wilmot has successfully rehabilitated 26 failing assets ranging from DN300 – DN900 pipes varying in length and distance from each access chamber. The project was completed in accordance with the established budget and within set time constraints, additionally managing to be completed with minimal disturbances to the residential community. The Brandenburger B22.5 Liners were installed on location to ensure the highest quality and connections.

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Likewise, in South West NSW stormwater rehabilitation and relining works are securely underway. Structural UV relining of up to 46 stormwater culverts is set to begin pit-to-pit across a total of seven suburbs in high density residential areas. Wilmot is aiming to have similar success in completing the project within minimal disturbances to residents as seen in Muswellbrook. One of the Wilmot lining crews have already completed a package of stormwater rehabilitations, pit builds and modifications. In 2004 founder of Wilmot Civil, Andrew Wilmot, began a role in the wastewater treatment sector. Keeping our waterways clean and pollutant free became a real passion for Andrew. There, as his understanding of the importance of keeping Australia’s waterways pollution free dawned on him, Wilmot began to think of what more he could do for the industry. It was while contracting pipe bursting to upgrade sewer mains across Australia in 2006, that Wilmot’s ambition to establish his own company specialising in trenchless technologies took root. In 2012, after continuing his work in civil construction and commercial plumbing and drainage, he established Wilmot Civil in 2012. The company officially kicked off in Newcastle, NSW, initially offering house service lining and small-scale civil pipeline construction as well as point line repairs. Wilmot Civil began working

on significantly larger scale projects for local councils and utilities in 2015 and began trading as Wilmot Pipelining shortly thereafter. While 90 per cent of projects the company was delivering were relining and pipe rehabilitation, the business expanded its offerings to the market so there could be a trenchless solution for every asset type and situation. In 2018, Wilmot Pipelining invested in UV cured-in-place (CIP) technology and have since established reliable rehabilitation service with this technology. As well as expanding into wastewater rehabilitation of maintenance holes, Wilmot has also expanded its trenchless offerings with investments in spiral wound and slip lining technologies. Accredited under the International Organisation for Standardisation (IS0), 9001 quality management systems, 14001 environmental management systems as well as 45,001 occupational health and safety systems, Wilmot conveys a clear commitment to quality products and customer service. Wilmot has experienced an upward trajectory of success since it was established, particularly over the last two years. With promising updates on a multitude of different projects across NSW and Australia, Wilmot’s continued success is no surprise.

For more information visit www. wilmotpipelining.com.au

The lining team also installed a new UV maintenance hole liner on several sites.

Wilmot successfully rehabilitated 26 failing assets at the Muswellbrook Stormwater project.

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RELINING

The promise of PST Aussie Trenchless has been passionate about progressing future infrastructure opportunities and accomplishing superior outcomes since it was founded in 2014.

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eadquartered in New South Wales, the company offers a range of unique products in Australia and overseas. Aussie Trenchless Director Chris Meredith and the team are committed to pioneering state-ofthe-art solutions and furthering business in the trenchless industry. As part of that innovation, the company offers a wide range of unique products both in Australia and internationally. Pipe segment technology (PST) is an innovative new lining system which offers a range of benefits including swift installation, construction from transparent material and suitability for live loads, such as culverts under road and rail networks. PST is one solution for pipe rehabilitation that is easy to build and quick to install. Aussie Trenchless’ pipe segment technology is a segmental pipe rehabilitation system specifically designed for traversable trunk sewers, stormwater culverts and maintenance holes. Pipe lining technologies such as PST have the capacity to substantially

increase the service life of pipes and is an ideal method for man-entry pipeline rehabilitation, particularly for gravity sewer mains. “The PST grouting process will treat external soil void issue as an inherent part of the rehabilitation process,” says Meredith. Aussie Trenchless has been working to trial the PST in maintenance holes as part of a pilot project in manhole rehabilitation. The goal is to monitor the performance of the PST when used for similar rehabilitation projects over time before rolling their maintenance hole refurbishment program out. While PST has not been used to rehabilitate a maintenance holes before, Aussie Trenchless has been the first to adapt and innovate on the technology. “What makes this PST unique is that you can access the maintenance hole and complete all work through its existing lid as well as seal all maintenance hole wall faults using a high flow cementitious grout,” says Meredith. “It is also possible to fill external voids in soil

matrix and seal the maintenance hole bench areas as the grout exfiltrates out through the maintenance hole walls.” PST lining panels are made of polypropylene material, providing a smooth surface with effective hydraulic performance capacities. The panels are lightweight, easy to install and ideal for positioning in confined and tight space, the product being designed to be suitable for all pipe types. Segment pipe rehabilitation technologies are recommended for sewers with complex or non-standard shapes. Additionally, the ring stiffness of PST can be enhanced or altered by attaching circumferential bars, making the product suitable for installing in sewers of various depths. This is possible due to PST being a nimble segmental lining system featuring a grouted annulus gap, making it versatile in tight access locations. For more information visit www.aussietrenchless.com

SRP EXP Spiral Lining System Quick and easy to install The perfect rehabilitation solution for deteriorated sewer and storm water pipelines:

SRP EXP • • • • • • • • • • •

An expandable tight fitting liner No issues with high infiltration Negotiates displacements and slight bends Small site foot print Smooth to work with and install SRP EXP pipe is made from factory produced PVC profile strip Profile is supplied on large steel drums which are collapsible for easy reuse The minimal wastage is recyclable For DN150 to DN1200 pipe lines Mechanical installation – no chemical curing or steam heating Easily removed if site issues encountered

+61 418 691 989 PO Box 155 Oyster Bay NSW 2225 Australia enquiries@aussietrenchless.com

www.aussietrenchless.com 40 TRENCHLESS AUSTRALASIA JUNE 2022

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RELINING

Creating the future of water for councils and communities Australia and New Zealand’s leading pipeline infrastructure company, Interflow, has a vision that supports the growth of its people, fosters partnerships with its customers, and ensures the wellbeing of the communities it serves.

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y helping local councils to create, renew and maintain robust pipeline infrastructure, the organisation is supporting the growing needs of local communities for generations to come. All-in-one delivery partner Servicing the needs of local councils, water authorities and pipeline infrastructure asset owners for over 85 years, Interflow has earned its position in the water industry by continually challenging the status quo. As an experienced Delivery Partner, the company provides end-to-end services for local councils and water authorities via its self-performed capabilities and network of trusted sub-contractors. From inception to completion, Interflow’s services encompass project planning, design, construction and maintenance across the water, wastewater, stormwater, and culvert segments. Innovation lies at the core of Interflow’s service offering. From proactive asset management to emergency repairs, the company is dedicated to developing bespoke solutions that drill to the heart of its customers’ problems; robust, sustainable solutions that will service the growing needs of the community for generations to come. Interflow said that since the company’s inception in 1936, its people have taken a proactive approach to understanding its customers’ needs. From metropolitan water authorities to remote local councils, the company works closely with its customers to develop tailored solutions that work for its customers and the community.

Effective and efficient asset management Interflow demonstrated a proclivity for innovation very early on. This was exemplified in the 90’s when the business pioneered trenchless pipeline rehabilitation. By saving the time and costs associated with excavation, trenchless technologies have quickly become the preferred construction methods of choice for local councils and water 42 TRENCHLESS AUSTRALASIA JUNE 2022

Interflow has been servicing local councils, water authorities and pipeline infrastructure asset owners for over 85 years. Interflow has the capacity to expertly manage all community engagement aspects of a project.

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F authorities across Australia and New Zealand. The company recognises that asset owners have moved towards ‘trenchless tech’. Dig and replace methods, particularly in urban areas, can be disruptive, impacting residents, commuters and the environment with dust, noise, and a hefty site footprint. Trenchless technology can minimise

these impacts by reducing environmental disruption to a single point of entry, as well as minimise project time and costs. This presents valuable cost savings to local councils, who often look for the most efficient and effective ways to preserve their critical pipeline infrastructure, without compromising quality.


RELINING

Creating a healthy environment Just as councils expect quality solutions that will support the community for years to come, there is also a demand for solutions that are environmentally responsible. Throughout its history, Interflow’s people have worked in some of the most

sensitive areas, each time going above and beyond to preserve and protect the working environment. Trenchless technology enables service providers such as Interflow to remain customer-focused and environmentally savvy by reducing the emissions and environmental

Interflow’s people have worked in some of the most sensitive areas, each time going above and beyond to preserve and protect the working environment.

risks associated with excavation. It is well established that trenchless pipeline construction methods also reduce air and noise pollution, a fact that benefits the surrounding ecosystems of wildlife and residents alike. Bringing the community along on the journey Beyond the delivery of projects and environmental management, Interflow has the capacity to expertly manage all community engagement aspects of a project. To keep the community connected and informed, open communication with residents is fundamental. This includes providing regular updates, seeking permission to enter private property, and, where appropriate, responding to residents’ concerns. Interflow strives to complete every project on time, within budget and without incident. This enables residents to go about their daily lives with the peace of mind that the water infrastructure running beneath their neighbourhoods is operating reliably. For more information visit www.interflow.com.au

THE GOLD STANDARD IN SEWER AND DRAINAGE POINT REHABILITATION. Smart Lock is the biggest advancement in point repair technology, in more than 15 years.

For more information visit smartlockgroup•com

With Smart Lock, you can seal redundant lateral connections and repair cracked or damaged pipes in three easy steps, cured in only 30 minutes. LOAD Smart Lock into position using the caddy

LOCK Smart lock into place with the intelligent ratchet system

LEAVE Cured in under 30 minutes so you can move to the next job


HDD

Vermeer HDD a fab addition for Irrifab Thompson’s Irrifab sensed an opportunity to expand its business when it couldn’t source local contractors to fulfil smaller civil pipeline jobs, which saw the company adding a new Vermeer D8x12 HDD to its fleet, and train up their team to handle the projects themselves.

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hompson’s Irrifab (TI) was started in 1985 by Ray and Greg Thompson, based out of Cowra, in the Central West of New South Wales. The business started out as a farm irrigation service, providing local farms with support on pivot irrigation, stock water systems and turf watering. Then about 10 years ago, they decided to branch out and grow the business in the civil irrigation and

TI recently added a brand-new Vermeer D8x12 HDD to its fleet.

COMPACT FOOTPRINT. LOW NOISE. COMMON CONTROLS. From small but mighty clay and dirt drills, to large bore rock drills, Vermeer drill rigs are famous Australia wide. And now, with common controls, it’s easy for operators to transition from dirt to dual-rod rock drilling. Every Vermeer HDD Drill is about capability, productivity and profit. Get on board.

Call your local RDO Vermeer HDD specialist today on 1300 VERMEER. 40 TRENCHLESS AUSTRALASIA APRIL 2022


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The D8x12 comes with straightforward controls and a narrow footprint.

pipeline space. Doug Walker is one of the Civil Project Supervisors at TI and has been working with the business for about two years. He says the decision to expand into civil work was made because it offers a big opportunity for growth. “There was a lot of work going in council pipeline projects, watermain replacements, and building out pump stations, so we have invested and grown that part of the business

over the last few years,” Doug says. Part of that growth has seen TI recently add a brand-new Vermeer D8x12 HDD to its fleet of excavators and skid steers, which will be put to work on the smaller jobs that would usually be contracted out. “It’s been hard to contract out our small, local jobs lately, as the labour and appetite just isn’t there. So, we decided to invest in the business, bring in a machine, and train ourselves up so we could do the work ourselves,” he says. The Vermeer D8x12 HDD offers the strength of a large drill with the compact body and enhanced performance of a small drill. The D8x12 comes with straightforward controls, a narrow footprint and enhanced power with less sound disruption, and is ideal for small service installation, such as gas distribution, power, water, and telecommunication networks. Walker says that before the D8x12 is put to work, he and the team will finish their training on the drill, provided by Vermeer Australia. “We’ve organised five days of training on the new rig, to get us across how to best use it, and the safety features. Then we’ll be putting it to work first on under road boring work in the local area,” Walker says. “The Vermeer Australia team has been

great, and a special thanks to our rep Kevin and the Albury team here. They’ve really supported us in our first purchase, making sure the team is comfortable with the drill, and answering any questions we have. Once we put it to work and see how it performs, we may look at adding another one to our fleet in the future.” For more information visit: www.vermeeraustralia.com.au

The Vermeer D8x12 HDD offers the strength of a large drill with the compact body and enhanced performance of a small drill.

APRIL 2022 TRENCHLESS AUSTRALASIA 41 Vermeer and the Vermeer logo are trademarks of Vermeer Manufacturing Company in the United States and /or other countries. © 2022 RDO Equipment Pty Ltd (trading as Vermeer Australia). All Rights Reserved.


HDD

S&Z Australia supporting rail infrastructure S&Z Australia has been involved in many rail improvement projects, including several level crossing removal projects (LXRP), rail station upgrades and rail line signalling upgrades. S&Z HDD unit stopping all stations to bore the location.

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hese projects have a high level of complexity dealing with train movements, public safety, confined spaces, and tight delivery timeframes. “S&Z find the challenge of the rail projects rewarding. We are required to install conduits for signalling and power as well as watermains for water and fire services,” says S&Z General Manager Jim Pound. “We never know what we will encounter there is always something that occurs to keep us on our toes.” S&Z installed over several kilometres

S&Z completed work at the Bendigo Railway Station.

Bendigo Railway Station upgrade.

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of signal upgrades on the Donnybrook to Shepparton line upgrade as the new and faster trains need the boom gates to be activated much earlier. This often involved getting into areas not accessible by any means other than by rail. S&Z has a variety of HDD equipment which allowed it to deliver its compact 4X HDD unit by rail. “Some of the areas where we were required to bore were environmentally sensitive and protected. This meant the only way to get to the bore locations was by the rail network. Our nibble machine was able to be transported by rail to the precise locations required without any impact on the environment at all,” Pound says. Many rail projects require work to be carried out under occupation these are small windows of time when the trains are prevented from running to allow the work to be delivered safely. Given the importance of S&Z’s rail network these are kept to a minimum and require contractors such as S&Z to ensure it completes the required works within the allotted time frames. Pound says if an unexpected issue is encountered a solution needs to be found as soon as possible to allow the works to be completed within the occupation period. Another challenge on railway station

Level crossing removal project in Werribee.

upgrades is the volume of people who still rely on the trains as their mode of transport. Due to transport such as busses, cars, and taxis, the railway station is often the busiest place in a town or suburb and requires an extra level of organisation to ensure safe passage to all. “We are constantly aware of the public because no matter how many signs, barricades, or safety measures you put in place, there will always be someone who finds themselves in a restricted area. All our crew members are trained to keep

an eye on the public to make sure they aren’t going to put themselves in danger,” Pound says. Given the amount of funding the Victorian State Government has committed to the improvement of rail network, S&Z expects to play a role in delivering many more rail projects in the future.

For more information visit www.sandz. com.au

TRENCHLESS TECHNOLOGY PROFESSIONALS Specialising in no-dig pipe & conduit installations

Established in 2010, S&Z Australia has become one of Australia’s leading providers of trenchless technology, offering a variety of installation methods including HDD, microtunnelling and auger boring. The company is a trusted and valued partner to industry leaders throughout the water, sewer, power, telecommunication and gas industries, providing solutions for difficult infrastructure projects throughout Australia.

CHOOSE S&Z FOR YOUR HDD & TUNNEL BORING NEEDS (03) 9042 5000 team@sandz.com.au www.sandz.com.au


HDD

The xCS series is equipped with a double inclination which – in combination with additional front stabilisers – delivers more flexibility for planning bore paths and setting up the site.

New GRUNDODRILL in the spotlight at No-Dig Despite only being introduced to the Australasian market earlier this year, TRACTO’s new and adaptable range of GRUNDODRILLS are already shaking up the HDD market. The xCS series of machines are the culmination of years of detailed German engineering, and combine unparalleled power with innovative technology.

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he arrival of these machines has been years, if not decades in the making, and represents a landmark step forward in horizontal directional drilling (HDD) engineering. TRACTO-TECHNIK’s products are constantly being refined based on end user feedback, and the new range of GRUNDODRILL fluid-assisted and rock drilling machines are the ultimate reflection of this ideology. Consisting of six machines with performance ratings between 60 and 280 kN, the rigs in the xCS range can be adapted to be used as a Jet Condition System (JCS) for excavating in conventional soils with normal rods, or as an All Condition System (ACS) using twin-tube rods to navigate through rock. The customisable and adaptable nature of the machines is the result of years of research and development at TRACTO’s headquarters in Lennestadt, Germany, where the machines are also manufactured, using best-in-class processes and materials, before being shipped around the world, including to Australia and New Zealand. Taking centre stage After making the more than 15,000 km journey from the manufacturing hub in Germany to Australia, one of the new GRUNDODRILLs

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A diagram showing the location of the powerful onboard Bentonite pump, capable of delivering 320 L/min facilitating fast drilling and maximum productivity.

will take centre stage on TRACTO’s 54 m2 exhibition stand at No-Dig Down Under. Having the machine on display gives contractors the opportunity to see the rig and its features up close, as well as speak to the company’s team who provide clients with support and servicing capabilities for the life of the asset. TRACTO will also have a number of interactive installations on site, demonstrating how the machine functions and is controlled. This illustrates how the machines have been designed to keep the complex and unique demands of the HDD process front of mind,

making them adaptable, versatile and efficient. As a result of the modular design, the GRUNDODRILLs can be configured to the specifications or restrictions of the market in which they’re operating. This includes numerous options for customisation according to application and comfort. The majority of all rig functions are controlled via a centralised touch screen while integrated cameras give the user 360° visibility of the rig from the comfort of the refined cabin. This enables ergonomic conditions for the user, limits fatigue and frees them up to focus on the task at

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hand: drilling. Remote-controlled drilling is also possible with the new machines, with operations conveniently controlled and monitored from outside the operator’s cabin using a specially designed remote-control unit. In combination with the intelligent cameras, this allows for the full control of the entire drilling rig. The 130JCS/ACS features a Cummins Tier V engine, equipped with variable torque and speed adjustment for maximum rotational performance and productivity. In addition, the machines are capable of fully automatic drilling operations, including drill rod exchange. The machines’ performance and customisation are also backed up by TRACTO’s range of high-quality mixing systems, meaning the machines can operate for longer periods without disruption. Digging in A number of contractors in the region are the first to use these new GRUNDODRILLS and are already reaping the benefits of the additional power and functionality. As with all TRACTO machines, they are also supported by the best servicing, spare parts and training the industry has become accustomed to from the company. The company considers itself “more than a

dealer” and has a goal to create and maintain meaningful and lasting relationships with its clients. This includes guiding customers through all stages of the product process, from purchase to training and after-sales support, as well as giving clients access to technical and engineering support in real time. “If you’re a drilling or construction contractor looking to improve efficiency and performance on the job site, visiting us at No-Dig is an opportunity to see these machines up close and personal,” says TRACTO Australia Managing Director Jeff Rose.

“There’s a handful of contractors who have already taken delivery of the new GRUNDODRILL. With stock available on the ground at our Queensland head office ready to be delivered, there are opportunities to join them. “Make sure you visit stand 50, meet our team and learn more about how this machine is shaking things up.”

For more information visit www.tracto.com/au

The easy to use screen which enables and controls remote drilling.

The whole world of HDD Technology We are distributed in Australia by: TRACTO-TECHNIK Australia Pty Ltd 10 Aliciajay Circuit, Yatala QLD 4207 Tel. +61 7 3420 5455 www.TRACTO-TECHNIK.com.au

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Michels completed a 15,426-foot horizontal directional drill (HDD) of a 24-inch pipe crossing of Lake Sakakawea on the Missouri River in North Dakota.

Michels bringing trenchless solutions to Australia Responding to the global need for improved energy and utility infrastructure, Michels has expanded its trenchless operations to Australia, establishing its inaugural office and yard in Wangaratta, Victoria.

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ounded in the Midwestern United States in 1959 as a regional natural gas distribution company, Michels quickly expanded its services to meet the evolving needs of established and new customers. The crossing is part of new pipeline being constructed from Tioga, North Dakota, to near Watford City, North Dakota.

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In 1988, Michels entered the horizontal directional drilling (HDD) market, offering a safe, environmentally sound way to install utility lines in areas where traditional opentrench construction would not be practical

or feasible. Keeping with Michlels’ spirit for innovation, the trenchless team has grown and advanced with the industry, building a reputation for completing some of the world’s most challenging, significant installations and for continuing to expand the capabilities of its team and custom designed and fabricated equipment. Michels has completed more than 225 pilot-hole intersect HDD projects, drills in excess of 4700 metres, and become one of the world’s most experienced direct pipe contractors. In 2021, Michels completed a 4702 metre installation of an NPS-24 steel utility line, the likes of which had not previously been attempted at the 24-inch diameter in the world. Previously, Lake Sakakawea on the Missouri River in North Dakota had limited the ability to transport natural gas takeaway from the Bakken Formation in northwest North Dakota to pipeline interconnects to the southeast. As a result, the existing infrastructure was not sufficient to meet transportation needs for the natural gas produced during the crude oil extraction process. Faced with costly and inefficient options of

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building hundreds of kilometres of pipeline around Lake Sakakawea or transporting liquid natural gas around the lake in tanker trucks, much of the natural gas was safely burned as a flare to prevent release of hydrocarbons directly into the atmosphere. Already transporting half of the natural gas produced in the Bakken region, WBI Energy, Inc. (WBI), a subsidiary of MDU Resources Group, Inc., contracted Michels 2021 to build the transmission pipeline and trenchless segments of its North Bakken Expansion Project. HDD was chosen as the most viable, yet still very challenging, method for the installation. Michels put its team to work studying the project and developing multiple plans to achieve the highest possibility for success with the most minimal chances for injuries or environmental issues. After about a month, reading was completed, and the hole was prepared to receive the long street of 24-inch pipe to seal the project. After two days, the pullback was successfully completed and Michels had, once again, proven the lengths can be pushed further than previously been done, contributing to the future of the trenchless industry. PEF Half page advert - May 2022 - OUTLINED (PR).pdf 1 26/04/2022 Michels Asia Pacific is selectively

Prior to pullback, the 15,426-foot pipeline was assembled by Michels Pipeline.

specialising in technically challenging trenchless installations in Australia to allow customers to provide reliable, unobtrusive service in metropolitan and remote areas. The team consists of Wangaratta-based project management and field staff supported by industry experts at our international headquarters in Brownsville, WI, USA. “Geographical distance aside, we see many 2:21:56 PM similarities between the people, the values, the

goals, and the commitment to safety and innovation shared by our home base and Australia,” says Matt Smith, Vice President, Michels Trenchless. “We look forward to working together to build the future of Australia’s infrastructure.”

For more information visit www.michels.us/market/asia-pacific

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Boremore Civil Group benefits from Ditch Witch’s JT60 drill The JT60 Directional Drill from Ditch Witch is ideal for those looking for power and comfort in the one machine.

the JT60 drill power provides operators with the performance needed to drill through a variety of soils.

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eaturing a two-speed thrust drive, the JT60 drill power provides operators with the performance needed to drill through a variety of soils on a diverse range of jobsites. “This power, combined with an innovative design, ensures increased project profitability for the end user,” Ditch Witch CEA Territory Manager Wayne Cox says. Featuring a Tier 3 engine, the JT60 offers contractors 60,000 pounds of thrust and 9000 foot/pounds of rotational torque. Drilling with a 200-horsepower diesel engine, the JT60 is also designed to deliver the power to bore through challenging underground obstacles, including rock and other hard, fractured soils. “Heavy-duty anchor systems provide the necessary stability required during drilling and back reaming to use the machines’ full thrust capabilities when navigating challenging underground conditions, keeping the drill operating efficiently and the bore path stable at all times,” Cox says. The power offered by the JT60 is just one of the reasons Matt and the team at Boremore Civil Group in Sydney chose the JT60 for their fleet. “We work on a lot of remote projects in varying locations where ground conditions can differ dependant on location,” says Matt.

Drilling with a 200-horsepower diesel engine, the JT60 is also designed to deliver the power to bore.

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“We needed a drill we knew we could take to site and would handle whatever conditions we threw at it.” Boremore Civil Group offer precision horizontal directional drilling (HDD) services throughout Australia. Working across all aspects of infrastructure including telecommunications, gas, electricity, water and sewer projects for major service providers. Matt and his team’s method of installation includes horizontal directional drilling and open cut trenching in all ground conditions. “This type of drilling ensures minimal disruption to the community and environment,” says Matt. “It’s the preferred way to install pipelines and other utilities, by drilling under roadways, rivers and mountainous regions we can use less equipment and lower sites costs. “To do this we needed a reliable machine that’s not only fit for purpose but takes in to consideration operator comfort given our team can be in the machine for lengthy periods of time in quite isolated locations.” The cab of the JT60 is climate-controlled, and features intuitive controls, an ergonomic seat, colour LCD engine display, an excellent view of all drill functions, and easy to operate intuitive carve mode reducing operator fatigue. Featuring plenty of power and a rugged, reliable undercarriage, the JT60 Horizontal Directional Drill delivers the powerful combination operators need to get more done. The onboard, enclosed 150-gpm (560-I/min) fluid pump ensures productive drilling at greater

distances, and the flow rate can be adjusted simultaneously with thrust/pullback and rotation. The automated pipe-loading system fitted to the JT60 is designed to save contractors time and money. While the double rack-and-pinion thrust drive is field-proven and designed to push/pull through the long, tough bores. The two-speed thrust drive motor also provides exceptional low-speed drilling control as well as the high speeds necessary for rapidly loading drill pipe. Boremore Civil Group was formed by Matt when he was just 20 years of age, building the business from the ground up. To this day Matt is still very hands on in the family business and is joined by his wife Bree, who handles the administration while he handles the project planning and plant operation for each project. Matt and the team at Boremore Civil Group recently completed a job at the Mt Selywn Snowfields in Southern NSW where, as part of the sites rebuild after the fires in 2019, they are installing 2x140mm of power conduit and 1 x 63mm of communication conduit. The ground conditions have been extremely challenging with the rock in excess of 250mpa. “It’s been a challenging but really rewarding project for our team to be part of,” Matt says. “Seeing the devastation caused by the fires was horrible but knowing we are helping restore power to the site and assist in bringing the ski fields back to life, encourage tourism back into the area, has been really satisfying.” Having owned a Ditch Witch AT30 for a

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number of years, Boremore Civil Group recently purchased the JT60 to handle a more diverse range of projects. The team is now able to take on jobs in small tight spaces in a variety of conditions as well as large diameter bores that can be up to 600m long. The two drills are complimented by a FM25, 400GPM recycling system and two large capacity vacuum units. “This was the first job we used the Ditch Witch JT60 for and it handled the conditions really well,” Matt says. “The project at Mt Selwyn presented a lot of challenges from the extreme temperatures to the tight timeframe required to have all the conduit laid for the site to be up and running for the 2022 ski season. “As part of the project we also installed additional conduit, allowing for future upgrades or mains failure. By installing the infrastructure underground this time we can also hopefully eliminate or minimise the damages should another natural disaster occur in the future.” With a powerful combination of rugged reliability and proven intuition, the JT60 is here to work more efficiently with less downtime.

The JT60 is just one of the reasons the team at Boremore Civil Group in Sydney chose the JT60 for its fleet.

For more information visit www.ditchwitchcea.com.au

Boremore Civil Group recently purchased the JT60 to handle a more diverse range of projects.

GUI DE D B O R I NG S PECIALISTS P ECIALISTS G U IDED BO RIN G S PEC IA LISTS

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ABOUT US US ABOUT ABOUT US Edge Underground is a precision microtunnelling Edge Underground is a precision microtunnelling Edge Underground is a precision ABOUT US contractor that operates in Australia microtunnelling and the USA. contractor that operates in Australia and the USA.

www.keyhole-pipeline.com.au www.keyhole-pipeline.com.au

OUR SERVICES OUR OURSERVICES SERVICES

OUR SERVICES

• Laser Tunnel Boring • Microtunnelling • Microtunnelling • Microtunnelling contractor that operates in Australia and the USA. With • Pipe Jacking• Pipe Jacking With a focus on innovative technology and expertise, • Box Culvert Jacking • Pipe Jacking With a focus on innovative technology and expertise, • Microtunnelling a focus on innovative technology and expertise, Edge • Thrust Boring Edge Underground designs and enhances the • Canopy Tubes • Thrust Boring Edge Underground is a precision microtunnelling contractor that operates in • Thrust Boring Edge Underground designs and enhances the • Pipe Jacking Underground designs andaequipment. enhances the performance of • Laser Tunnel BoringEdge performance of trenchless Australia and the USA. With focus on innovative technology and expertise, • Thrust Boring • Laser Tunnel Boring performance of trenchless equipment. trenchless equipment. Underground designs and enhances the performance of trenchless equipment. • Laser Tunnel Boring ( JAC 0458 009 K5000 ED JAC KE1300 D ( * stuart@edgeunderground.co * 0458 000 009 8 www.edgeunderground.co ( 1300 8 www.edgeunderground.co 2 2quotes@edgeunderground.co 3 3 009 ( 50458 000 5 2 2 5 3 3 * *

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stuart@edgeunderground.co stuart@edgeunderground.co

www.edgeunderground.co www.edgeunderground.co


HDD

Veolia: Leading the way in ecological transformation Veolia controls all the stages of the water cycle and can meet the many challenges of local authorities and industrial customers. By providing a comprehensive service offering that caters to all aspects of network management while minimising impacts to the environment, the company has committed to accelerating the development of new solutions with ecological transformation at its core.

Veolia undertaking the pipe welding process in Wandong, Victoria.

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eolia’s water division comprises over 830 employees across Australia and New Zealand. Chief Operating Officer for Water Daniel Spiller says ecological transformation is at the core of the company’s modus operandi. “We believe there is a global climate emergency, and that it is the responsibility of companies such as ours to lead the way in practical solutions to that emergency. This is what we term in our mission statement as ecological transformation,” says Spiller. “Within the water space, there is a real challenge of an ageing asset base, with many pipes constructed in the early 20th century now reaching the end of their service life. From our perspective, there is a real element of ecological transformation in getting the most out of those assets and sustaining them for as long as we possibly can.” Veolia offers clients a full suite of services, from analysing the client’s product, to understanding their needs, assessing the infrastructure they have, then working through the lifecycle of the potential interventions to water infrastructure. Building off its experience in water management and infrastructure, Veolia secured a contract with Goulburn Valley Water (GVW) for its water main renewal program. GVW has a rolling program to replace

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ageing infrastructure susceptible to ground movement and cracks leading to leaks. Water main replacement is an ongoing asset management program designed to ensure continuity of supply and a high level of service. The program is part of GVW’s five-year Price Plan outlined to the Essential Services Commission, with more than $11million spent upgrading water mains during the 2018 to 2023 period, replacing more than 25 km of ageing infrastructure. New water mains are being constructed

Veolia use microtunnelling to deliver the project for Goulburn Valley Water in Wandong.

from a selection of modern pipe materials such as plasticised polyvinyl chloride (PVC), high density polyethylene (HDPE) and ductile iron. HDPE in particular has greater reliability, is recyclable and is generally more eco-friendly. Veolia Project Manager (Network Services Victoria) Meedo Abbas says the company has been delivering its water renewal program to GVW since 2018 and has had a strong focus on using trenchless technology for projects. “One of the projects has been delivered through trenchless technology using horizontal directional drilling (HDD), pipe jacking, microtunnelling and slip lining,” Abbas says. “This was a very complex job involving a number of stakeholders and requiring permits and approvals to proceed. The job had been in the planning for a number of years.” Abbas says the water main being replaced by Veolia, located in Wandong on Rail Street, had previously recorded 10 bursts, two within the last three years. Veolia says one of the key challenges to address was due to the works involving crossing the railway line near the Wandong Railway Station. The rail line is the main line between Melbourne and Sydney, and VicTrack, VLine and ARTC had to endorse any designs and project management plans, adding to the complexity of the job. ARTC was also planning to upgrade the


HDD

bridge where the trains cross causing further challenges for Veolia and GVW’s approval process. However, after intensive liaising between all stakeholders and designers, Veolia successfully secured a final proposal with the acceptance of an offset pipeline. “The job involved using two types of trenchless technology – microtunnelling and slip lining technology to bore under the track lines,” Abbas says. “Totalling about 42 metres, we bored and installed a MSCL sleeve and slip line to the new HDPE water main inside it.” Abbas says by using HDD, slip lining and microtunnelling technology Veolia was able to minimise impact to the environment and surrounding area, something that is particularly important to the company as it pursues ecological transformation. “The reason Veolia is emphasising trenchless methodology for this program is to reduce environmental impact on native vegetation and waterways, and also to reduce the interruption for the customer and community,” he says. Daniel Hughes, General Manager of Planning and Assets at GVW, says that the complexity of the work meant that finding a provider able to deliver the project with minimal disruption was particularly important.

The slipline pipe installed as part of Veolia’s contract with Goulburn Valley Water.

“We needed a solution that would enable us to keep our customers in service while minimising impact to the local environment,” Hughes says. “We are pleased with the trenchless technology Veolia brought to the project, enabling us to achieve the goals we set. The open communication approach between our teams has contributed to that success.” In order for Veolia to safely undertake the water main work under the rail lines, it had to

use two forms of a track protection system to track the trains and monitor the movements of the tracks. This included manual surveying of the train tracks and using a new technology called Tiltmetres Monitoring. Tiltmetres are smart devices that can be connected to one or more gateways, communicating rail movement in real time to a central server. For the Wandong Railway Street project, the Tiltmetres were installed on the track every two metres with the data provided to the key stakeholders in real time, increasing at critical phases of the project. “As a result, we were able to safely and successfully complete the construction of the project, which took 30 days,” Abbas says. He added that conventional methods weren’t practical with this job as it would have caused unacceptable disruption to train schedules. “We were able to provide GVW with a more sustainable and a superior outcome, all whilst minimising disruption to the natural environment and the community,” he says.

For more information visit www.anz.veoliawatertechnologies.com


HDD

Infrastructure sector growth and value Maxibor’s national business development manager David Turner provides insights into how horizontal directional drilling (HDD) design and delivery providers can help achieve growth and add value to the infrastructure sector through the next five years and beyond.

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he Australian infrastructure sector is going through a significant growth and change phase as the world emerges post-Covid and refocuses on economic and environmental development. The HDD sector is well positioned to play a significant role in designing and delivering infrastructure projects that can be part of the economic recovery and provide climate change mitigation solutions. David Turner has spent several decades working in the trenchless industry. In his business development and HDD operational roles at Maxibor, Turner is very familiar with most of the major infrastructure projects requiring HDD that have been completed in recent years; those currently in progress; and those that will be designed and delivered across Australia over the next five years. Turner predicts exciting times ahead for the HDD sector from a growth and value perspective. He says, “Companies like Maxibor, which have a widely-recognised reputation for

Maxibor’s national business development manager David Turner.

the successful design and delivery of all sized HDD projects, have a wealth of knowledge that can be used at all project phases to add value and help optimise outcomes for all stakeholders.” Over the next five years, governments and private sector infrastructure asset owners are set to make unprecedented investment

in infrastructure projects. Free from Covid constraints and backed by economic support from Federal and state governments, it is important that the projects are designed and delivered in a manner that takes full advantage of the installation benefits that HDD can provide. At a project’s concept level, it is important that HDD expertise is part of the early discussions, as HDD involvement at this stage will bring greater understanding of the process and its benefits, plus innovative opportunities for the installation of the infrastructure. “Providers like Maxibor are already delivering larger diameter and long bores in excess of 2 km,” says Turner. “It is exciting that early connection with our HDD design expertise is increasingly sought out by asset owners, project consultants and design engineering consultancies to provide early input into projects to help identify and better inform early designs and project decisions.” Once a project moves to the expression of Maxibor’s Gallagher 660e maxi-rig, informally known as The Hulk, is the only electric maxi-rig in the HDD industry in Australia.

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HDD

interest (EOI) stage where bidders need to progress design and construction methodology to a more detailed level, having the HDD design and delivery experience in the bid team can be pivotal to the success of the bid. One recent example is the Sydney Water Refresh Vaucluse to Diamond Bay project. Comdain worked closely with Maxibor and WSP to present Comdain’s winning bid for the design and delivery of this project, which included a 1.85 km pipeline. The cooperative approach of the bid team and the collaborative NEC4 procurement approach by Sydney Water is creating a project delivery framework which will optimise outcomes for all stakeholders on this showpiece major project. Maxibor now has one of the largest HDD maxi-rig fleets in Australia. This includes a Vermeer 330x500, American Auger 660, Gallagher 600 and a Gallagher 660e (The Hulk). Maxibor also has the four most powerful pumps in the HDD industry, with its two Gardner Denver PZ8s and two Gardner Denver PZ9s. The grunt of the rigs and pumps means that Maxibor can take on any length bore. “Project decisionmakers understanding the capabilities of the available HDD equipment is so important across the full project cycle – from concept,

design and delivery – as this helps to optimise the value of a project,” says Turner. Maxibor’s Gallagher 660e maxi-rig, informally known as The Hulk, is the only electric maxi-rig in the HDD industry in Australia. The electrified spread comes with its own substation and can drill up to 3.5 km in a single shot with a diameter up to 1.6 m. According to Stephen Loneragan, one of Australia’s leading HDD design engineers, “Electric spreads provide new design and delivery solutions in Australia, especially for complex capital city water and sewer or power and gas projects where setup, noise, emissions, congestion services and ground conditions all present challenges that need to be overcome.” There is a growing need for government and private sector funders of investment in infrastructure to meet Environment, Sustainability and Governance (ESG) requirements. Both ESG and climate are at the top of funders’ lists in terms of risk mitigation, and they want to be able to demonstrate that they are investing in a way that optimises longer term sustainability outcomes for all stakeholders. In this context, trenchless technology, and more specifically HDD, can provide solutions that are compatible with critical

needs of funders, asset owners and the broader community. Installing infrastructure “down under” is an effective solution for Australia as the country faces the impact of climate change. Having telecommunications and electrical assets underground provides many obvious safety and environmental benefits – one need only look at the ravages of the more extreme weather conditions like the 2019-20 bushfires to see that having infrastructure securely installed at depth provides a significantly safe community. It also facilitates the recovery process as services can be more quickly restored. Maxibor’s chief executive Rodney O’Meley says the push for early cooperative involvement in projects and environmentally friendly delivery methods reflects the importance the industry is placing on the long-term picture. “If a project is designed well, its chances of successful delivery and longer-term value are much more likely to be better achieved. Investment in disaster resilient infrastructure needs to be seen not as an additional expense but as an opportunity to create shared value for businesses and society,” says O’Meley. For more information go to www.maxibor. com.au or call 0499 375 511.


REHAB & REPAIR

Contractor proves value of trenchless in the top end While they have always presented social and environmental benefits over traditional forms of civil construction, it wasn’t that long ago that trenchless methods were a significantly more expensive option. However, this is no longer the case, as is being illustrated on a municipal subdivision housing estate project in Darwin, where Dig Hard Excavations found Smart Lock’s point repair system to be the most cost-effective solution when compared with a dig and replace drainage option.

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perating out of Darwin, Northern Territory, for more than 25 years, Dig Hard Excavations is one of the regions leading civil hydraulics and drainage rehabilitation contractors. The company specialises in the rehabilitation of civil plumbing infrastructure and uses advanced no-dig lining technologies to achieve results which are affordable, environmentally friendly and extend the life of failing infrastructure. Dig Hard Excavations’ wealth of experience and knowledge has culminated on the first stage of a stormwater point repair project for a recently completed council residential estate which commenced in early April. Prior to rehabilitation, the company cleaned the pipelines, as well as conducting CCTV inspection and condition assessment.

Smart solution After calculating the cost of trenchless rehabilitation, the contractor concluded using Smart Lock Group’s point repair lining system would be a fraction of the price of traditional dig and replace methods, and was by far the most cost-effective option for the project. Smart Lock is designed to withstand the harshest of climates and conditions, making it perfect for the unforgiving Australian climate, including in the Top End. The technology produces a cost-effective permanent solution for the repair of underground pipes, without the need for digging, by combining the proven technologies of fiberglass and resin with a mechanical stainless steel sleeve. This combination produces a very strong structural repair that provides form, structural integrity and strength back to the host pipe,

preventing any further infiltration and the possibility of potential tree root growth. The resulting point repair is permanent and returns the asset back to 100 year life expectancy. Smart Lock also has a smooth interior and tapered transitional ends, improving flow capacity and overall pipeline performance, along with providing exceptional corrosion and abrasion resistance. Rehabilitation underway Works started are taking place during the Territory’s dry season, which extends May to the end of October. The cooler weather – the average temperature is 21-32C, with humidity at around 60-65 per cent – has aided in the installation process, with as few as four people required on site to complete the installations. By the time the project is completed the Dig Hard Excavations on site at the residential estate, completing the rehabilitation.

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REHAB & REPAIR

CCTV inspection of a section of pipeline post Smart Lock installation.

A DN600 diameter Smart Lock installed in a pipeline.

contractor will have installed up to 100 repairs on sections of defective pipeline, varying in size from 375 to 600 mm. Less disruptions One of the biggest benefits of using Smart Lock has been the removal of costs associated

with re-instating road and existing concrete infrastructure where the project is taking place. The technology can be installed in a reduced site footprint, with rehabilitation only requiring access to stormwater pits. The use of trenchless technology is greatly minimising the impact of the project on the

surrounding faura, fauna, soil erosion and contamination. The use of Smart Lock creates minimal waste while using as few resources as possible, avoiding the excavation of trenches which can harm landscaping, trees, habitat, and wildlife. These outcomes illustrate that combining fit for purpose trenchless technology with a specialist contractor with proper training and experience in installation, pipe relining creates minimal waste while using as few resources as possible. For more information visit www.dighardexcavations.com & www.smartlockgroup.com

02 4966 5583 www.maxibor.com.au admin@maxibor.com.au Follow us on LinkedIn, Facebook & Twitter

» Quality and collaborative HDD design and construct services » Expertise to advise at the right time in the project delivery cycle » Gas, water and sewer, rail, road, power, telecommunications, mining, residential development, renewables and hydrogen » Maxi-rigs capable of long and wide diameter bores in hard rock and difficult conditions » Building a future we all look forward to

AUSTRALIA’S LEADING HDD SPECIALIST Maxibor is using its design and construct expertise to deliver better project outcomes to asset owners and principal contractors alike

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REHAB & REPAIR

Quick-Lock with packer.

Quick-Lock LEM with balloon.

Quick-Lock systems: chemical-free and safe for all water rehab Australia’s leading supplier of sewer and drain cleaning, testing, inspection, and rehabilitation equipment, Sewer Equipment company (Aust) (SECA), has one of most successful systems for point pipeline repair to date.

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he Quick-Lock system is a trenchless pipe repair solution that restores the integrity of pipes and seals out of groundwater. Comprised of a pneumatically expanding rehabilitation sleeve, Quick-Lock provides structural repair to the inside of pipelines, and is specifically designed for point repair, pre-lining stabilisation works, and as a liner end seal. What sets Quick-Lock apart from other rehabilitation systems, however, is its versatility and reliability. Not only is it suitable for all pipe materials, but its patented locking system and static capabilities allow

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the sleeve to remain permanently in position and absorb the natural tectonic movements of the pipe. Other benefits include: • Fast, secure, and immediately effective repairs with minimal preparation. • Installed using no dig technology for minimal disruption. • Installed without the use of resins, chemicals or glue saving labour and curing time. • Suitable for sewer, storm water and even drinking water.

•E ffective and non-destructive solution to underground pipe damage. Common applications of the Quick-Lock system include cracked systems, root intrusions, leaks, pressure pipes and joint displacements. Manufactured using long-life materials that are designed to outlast almost any other repair solution, Quick-Lock has revolutionised sewer rehabilitation and is the ideal choice for long-term watertight lining projects. Another attractive feature of this new system is its simple installation process. The


REHAB & REPAIR

Quick-Lock system is transported to the repair spot by a CCTV crawler, and once it’s in position, the packer is inflated, and the machine’s locking device holds the sleeve firmly against the pipe, sealing the damage. The ring space between the liner and the old pipe is permanently sealed and the liner

end is protected against the mechanical influences of high-pressure cleaning. SECA also provides installation training to new clients. A number of Quick-Lock users, within Australia and worldwide, have expressed their satisfaction with SECA’s new product,

Quick-Lock demo at SECA warehouse.

including James Pickup, the director of Australian Pipeline Management (PMA). His company uses SECA’s Quick-Lock systems for point repairs on pipelines, and he says that the efficient, easy installation of the system is the main reason APM continues to employ it. “We’ve used it successfully over various different contracts with a number of different clients, from councils to tier one projects to Transport NSW projects,” Pickup says. “A lot of the time, our projects are under traffic control – under ROLs – so repairs are very time sensitive. “With the Quick-Lock system, we can come in within a short window and do what they need doing, and no one will have ever known we were there.” Importantly, SECA’s latest innovation is also a more environmentally conscious technology. Quick-Lock uses heavy-gauge 316 stainless steel with infiltration abatement and an EPDM rubber gasket, sealing and stabilising damage by mechanical means. This removes the need to use chemicals during the repair process, making it safe to use in all types of environments. For more information visit www.seca.com.au

Adept Civil Group specialise in Laser Guided Tunnel Boring. Bores that require accurate grades or When accuracy and reliability are important contact Adept Civil Group. T: (03) 9863 9530 or 0416087254 Email: info@adeptcivilgroup.com quentin@adeptcivilgroup.com www.adeptcivilgroup.com.au

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REHAB & REPAIR

Providing innovative connection for HDPE Founded in January of 2002 by Dennis Bentink, ISC Services is dedicated to helping water and wastewater authorities improve safety, protect their sewerage, potable and stormwater networks across Australia.

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y providing inflow and infiltration (I/I) assessments, conducting inspections at hundreds of maintenance holes, pump stations and sewage treatment plant inlet structures, ISC Services has helped clients minimise their asset degradation and reduce operational asset costs. Most recently, its B-Tech Connections™, an innovative Pullable Mechanical Connection for HDPE, which has already been recently awarded the NASTT 2022 Abbott Innovative Product & Services Award. It is also up for Innovation recognition at No-Dig Down Under, UKSTT and ISTT. The B-Tech Connections™ have been specifically designed for trenchless technologies, and providing a quick, simple, high strength pipe-to-pipe mechanical connection. B-Tech Connections™ can be used for all pull-in applications including pipe bursting and/ or splitting, culvert replacement and micro tunnelling where HDPE is utilised. It can also be used in industries including telecom, electrical, de-water, by-passing, dredging, mining and even Petro-chemical. The innovation of pipe-to-pipe connection where the ID & OD remain the same, allows for 100 per cent retention of flow capacity while also maintaining a smooth external profile with no external obstructions, perfectly suitable for The B-Tech Connections™ have been specifically designed for trenchless technologies, and providing a quick, simple, high strength pipe-topipe mechanical connection.

tight enclosed pipe tracks. Bentink tells Trenchless Australasia that the B-Tech Connections™ can be pre-fused to any length of pipe and are available in threaded or push together connections that are made of 100 per cent HDPE, allowing them to be the exact specifications and material as the pipe. “Pre-fusion of B-Tech Connections™ prior to arrival on site reduces labour time required on site for connecting pipes and also reduces the need for specialised equipment or specialised training on site,” he says. “As the B-Tech Connections™ maintain the same external size, stacking of pipes for transport is more efficient and simpler than flanged ends.” Impressively, the mechanical connections for HDPE pipe are designed retain over 70 per cent normal pull-able strength, while retaining 95 per cent ductility of the pipe and 100 per cent flow capacity. Additionally, the connections feature leak-free O-ring seals and are resistant to corrosion and UV resistance of HDPE. No metallic components! The innovative design of the B-Tech Connections™ allows the rapid make up of threaded connections with two-to-three rotations, which results in quicker connections in the field. Such connections have been lab tested to hold up to 16,100 kg of pulling force. Likewise, water pressure testing of SDR9

at 12-inches achieved 375psi internal water pressure For pipes with larger diameter and lengths, the combination of threaded and push together fittings (all-in-one) allows for a 360° rotating connection for increased ease of connections of larger and longer pipes with no need to rotate the entire spool of large and long pipes simply turn the connection. “Either permanently locked or temporarily installed, connections are water-tight with a broad range of applications in trenchless and non-trenchless applications,” says Bentink. “Pull-ability of connections exceed 70 per cent of virgin pipe strength while retaining the normal flexibility of HDPE pipe. Connections can be applied to a wide range of pipe sizes and wall thicknesses. Transitions to other pipe materials and connection methods such as Flanges can also be provided to ease with compatibility issues.” In confined space applications, work crews save time and resources in comparison to when utilising other time-consuming connection techniques of bulky mechanical methods. In the time it takes to make up 1 bolt on a flange, B-Tech can be fully connected. This improves safety and drastically reduces time spent establishing connections and the equipment required to do so safely in restricted spaces. While the butt fusion of short segments of pipe is typically difficult and time consuming in confined spaces, the B-Tech Connections™ can be readily supplied in short spools to 914 mm or they can be pre-fused to any length of pipe to produce custom length spools, allowing for quick and easy installation no matter how tight the space. The long-life span and fast assembly times makes the B-Tech Connections™ method not only cost-effective but efficient for any HDPE projects or applications. Proving that ISC Services is continuing to help develop innovative technologies and solutions within the industry.

For more information visit www.iscservices.com.au 62 TRENCHLESS AUSTRALASIA JUNE 2022

AST


JOIN THE ASTT Show clients, employers and colleagues your dedication and involvement to the trenchless industry by registering as a member today. By becoming a member of the ASTT you receive: •

Automatic subscription to Trenchless Australasia magazine, Trenchless International magazine and the Australasian Trenchless Directory

Discounted rates to ASTT National Conferences and Exhibitions and ISTT International Conferences and Exhibitions

Access to a communication network to keep abreast of the advancement of the science and practices of Trenchless Technology throughout the world

Access to hundreds of past conference papers through the ISTT website, and much more.

Both corporate and individual memberships are available to consultants, contractors, material and equipment manufacturers, public authorities at all levels of government, and those engaged in research and development for underground systems.

Visit www.astt.com.au for more information.

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11/05/12 11:06 AM


REHAB & REPAIR

NordiTube presents comprehensive product portfolio at No-Dig Down Under NordiTube Technologies has established a global position as a technology provider for trenchless pipe rehabilitation systems. NORDIFLOW Waterpipe Rehabilitation Florence, Italy.

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his form of technology has been pivotal for pressure applications like potable water and gas and has been producing CIPP liners for more than 35 years with its production sites in Belgium and Spain. A rehabilitation solution for all kinds of pipes In the 1980s, the first pressure pipe rehabilitation technology, the Phoenix System, was developed in Japan. The system had been designed to reduce the damages to pipes during earthquakes. Shortly after, Norditube developed the Phoenix system further to match with Tubetex liner European water and gas pipe network´s standards. New products followed, like the fully structural Nordiflow pressure system, the Nordiwall gravity system, the r-tec CloseFit PE Pipe system in cooperation with a leading

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manufacturer for industrial hoses 5ELEM, the IH liner for long transmission pipelines. Pipe networks have to be designed for individual project requirements, which define the pipes´ dimensions, materials and technical standards. It is sometimes not easy for

pipeline operators, to keep an overview of the possible rehabilitation systems for those pipes. As Part of the RTi International Pipeline Construction group, NordiTube supports the operators to identify the right product and to design the projects.

NORDIFLOW Industry Waterpipe TVK Hungary.


REHAB & REPAIR

NORDIFLOW – the fully structural and indepent Class A pressure liner NORDIFLOW products are used since more than 20 years for: • Potable water pipes. • Industrial pressure pipes. • Sewer pressure / rising mains.

TUBETEX Gas Pipe Rehabilitation Linz, Austria.

The cured NORDIFLOW liner is considered a fully structural CIPP system that can be designed to resists not only the internal pressure but also external loads and negative pressure. The system is classified as “Class A” according to ISO 11295. TUBETEX – the seamless fabric Class C pressure liner TUBETEX has established itself worldwide as a cost-effective solution for pressure pipe rehabilitation. The TUBETEX system is an interactive system relying on adhesion with the host pipe and is classified as “Class C” according to ISO 11295. A significant advantage, especially for repair and service works, is an easy and safe re-connection to the existing pipe network. TUBETEX have been used for more than 35 years for: • Potable water pipes. • Industrial pressure pipes. • Gas and Oil pipes. IH Liner The IH liner is an inserted-hose according to ISO 11295 and is rated as an independent pressure liner. The inner layer of the liner is selected depending on the transported medium, gas, oil, steam or water. The liner has the US NSF drinking water certificate. The middle layer is

designed to provide high flexibility and highpressure resistance.The outer cover protects the fiber reinforced layer and prevents the liner from elongation or shrinking. The diameter range from DN 50 up to DN 1200, and the long potential insertion length of up to 5 km in one pull, in combination with the IH-Liner- Connectors provide economical rehabilitation solutions for most of the existing transmission pipelines.

• Specialists in free boring, sleeve boring and pipe jacking • Sizes ranging from 350mm > 600mm in most ground conditions

Cooperation TDM pipeline solutions & NORDITUBE In the lead-up to the No-Dig 2022, TDM Pipeline Solutions and NORDITUBE entered in a partnership to expand the product portfolio for NORDITUBE’s technologies in Australasia. The local TDM representations and services will be a perfect complement to the global NORDITUBE partner network, As a first step, TDM and NORDITUBE will concentrate on entering the Australian market with liner products for gravity pipes and drinking water. For the future, TDM and NORDITUBE are ready to support gas pipe upgrade projects and the mining industry as well. TDM Pipeline Solutions is a division of TDM Group Australia along with other entities / divisions including The Drain Man and TDM Traffic Management, with operations in Melbourne, Sydney and Perth. TDM Pipeline Solutions specialises in commercial, industrial and network services working most prominently with civil infrastructure, water utilities and local government markets. Triple certified to ISO 45001 (Safety), ISO 9001 (Quality) and ISO 14001 (Environmental) TDM Pipeline Solutions provides services that include CCTV pit & pipeline inspections, drain cleaning, CIPP relining, sectional pipe repairs / patches, top hat & junction relining and robotic cutting.

For more information visit www.rti.eu

• Drill up to 120 meters with a +/- 10mm tolerance • 20 years experience in the drainage industry

At L&D Micro Tunnelling we specialize in laser guided boring. Our Tunnel bore machines use a vacuum extraction system where all spoil is sucked into interceptor tanks for easy disposal with no mess. All our heads are hydraulically driven and guided by a high accuracy laser to achieve precision over long distances.

Unrivalled reliability – Accuracy Guaranteed 47a Brunel Road, Seaford, VIC 3198 | luke@ldmt.com.au | chris@ldmt.com.au | 0401 754 929 | www.ldmt.com.au

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PROJECTS

kwik-ZIP gets the show on the road In early 2022, kwik-ZIP HDXT-43 spacers were used to complete a project for Highways England near Birmingham Airport, where they provided an efficient and seamless solution for bunding together HDPE pipe.

Kwik-ZIP HDXT-43 spacers were recently used on a project for Highways England on a M42 J6 diversion in Birmingham.

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he kwik-ZIP HDXT Series is an anticorrosion, non-metallic casing spacer range for pipe-in-pipe (PIP) applications such as slip lining and cased crossings. Suitable for heavy-weight pipe materials including steel, ductile, mild steel cement lined (MSCL), glass reinforced epoxy (GRE), polyvinyl chloride (PVC) and high-density polyethylene (HDPE), it can be used on all diameters from 300 mm and beyond through the simple addition of multiple segments. Kwik-ZIP HDXT-43 spacers were recently

used on a project for Highways England on a M42 J6 diversion in Birmingham. UK-based infrastructure services and engineering company Amey used the spacers to facilitate the slip-lining of a four-pipe bundle. Junction 6 of the M42 connects the M42 motorway to the A45 to the east of Birmingham, where road users suffered significant delays and due to capacity constraints. The M42 J6 Diversion Project was designed to alleviate some of these delays experienced by motorists. The 4-pipe bundle consisted of 2 x DN 180

HDPE and 2 x DN450 HDPE pipes with a run length of 135 m. Kwik-Zip spacers were selected for this project due to their ability to secure the 4-pipe bundle together; their suitability to work with any pipe profile; and their design that protects and supports the bundle during the slip-lining process. Kwik-ZIP’s large range of spacers caters for a wide range of carrier and casing pipe size combinations, as well as providing flexibility to deal with project alterations. Kwik-ZIP spacers have no metal parts and are made from Kwik-ZIP’s engineered thermoplastic blend that is flexible, extremely tough and has a low coefficient of friction. Amey site manager on the M42 J6 Diversion Project Tim Lohoff commended kwik-ZIP for the intuitive design and ease of use of the spacers, which helped the project to come to fruition. “The spacer system was easily installed and was an excellent aid in slip lining the 4-pipe bundle through the tunnel, which we had installed prior to slip lining works – a truly excellent product,” says Lohoff.

For more information on kwik-ZIP products and to discuss your specific project requirements, contact the team at sales@kwikzip.com

Kwik-ZIP HDXT-43 on a 4-pipe HDPE bundle.

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Contact the business development Manager Nick Lovering to discuss how you can grow your business with Trenchless Australasia. Call 0414 217 190 or email nick.lovering@primecreative.com.au

www.trenchless-australasia.com A Prime Creative Media publication

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The largest trenchless technology event in the Southern Hemisphere is back On 14–17 June 2022, the No-Dig Down Under Conference and Exhibition is coming to the International Convention Centre (ICC) in Sydney.

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fter nearly a three-year hiatus, NoDig is back! Following the success of the September 2019 event held in Melbourne and due to overwhelming support from sponsors, exhibitors and delegates, No-Dig Down Under is coming to Sydney, hosted at the ICC. No-Dig Down Under is the southern hemisphere’s only large-scale conference and exhibition dedicated to trenchless technology, and the second largest of its kind in the world. Organised in partnership with the Australasian Society for Trenchless Technology (ASTT), the event will feature a world-class conference program, with three conference streams all focused on different aspects of the industry; training courses on trenchless methods presented by industry leaders; and an exhibition extending over 4,500 sqm and featuring exhibitors from all sectors. There will be three sponsored social functions, including the prestigious ASTT Gala Dinner and Awards Evening, providing attendees with networking opportunities in a variety of settings with industry professionals. This one-of-a-kind conference program will show you how leading utilities are using no-dig methods Asset owners play a vital role in the application of trenchless technology, which is why the conference program largely consists of Australia and New Zealand’s leading utility companies, operators, and municipalities, including Gold Coast City Council, Yarra Valley Water, APA Group, and Dial Before You Dig. The conference program also includes presentations on research and education into trenchless technologies. See the most recent innovations in trenchless technology at the exhibition The exhibition will feature the world’s 68 TRENCHLESS AUSTRALASIA JUNE 2022

leading suppliers, manufacturers, and service providers of the latest trenchless solutions for the installation, rehabilitation, and location of underground infrastructure assets. Many of the exhibition stalls will be presenting practical demonstrations of their equipment, which is an important opportunity to see the company’s products in action. In 2019, more than 1,500 leaders and decision-makers passed through the exhibition, including delegates and trade visitors, so you know that what’s on exhibit is worth a visit! Take the time to get to know other industry changemakers at three different networking opportunities No-Dig Down Under will feature three social functions, providing networking opportunities in a variety of different atmospheres. On the evening of Tuesday 14 June, the exhibition will officially open with a ceremony at the ICC, sponsored by Herrenknecht. The opening is an opportunity to get a first glimpse of the exhibition hall and speak to exhibitors about their products and services before the general public the following morning. The Networking Reception, sponsored

Exhibition hall at the No-Dig Down Under conference and exhibition.

by Vermeer, is a chance for delegates to relax and unwind after a few busy days at the convention. This years’ event will give attendees the opportunity to push the boat out on Captain Cook Cruise departing from King Street Wharf - easy walking distance from ICC Sydney. The final evening will feature the ASTT Gala Dinner and Awards Evening. This formal event – sponsored by Bothar Boring & Tunnelling – celebrates the Australasian trenchless industry’s achievements from the past two years. Full conference registrations include access to the function; otherwise, tickets can be purchased separately on the No-Dig Down Under website. Increase your knowledge of trenchless technology by attending a training course with No-Dig Down Under featuring two training courses covering horizontal directional drilling (HDD), and new installations. The training courses will be presented by international leaders of their respective fields. Originally developed by the North American Society for Trenchless Technology (NASTT), the ASTT has licensed the training courses and adapted the material for Australasian audiences. The courses are considered the global industry standard for trenchless technology education.


Sponsors & Exhibitors Platinum Sponsor

Bronze Sponsors

Gold Sponsors

Silver Sponsors

Charity Partner

JUNE 2022 TRENCHLESS AUSTRALASIA 69


Sponsor Profiles VISIT BOTHAR AT STAND 64. Bothar, a global leader in the delivery of subsurface infrastructure engineering solutions for more than 30 years, is Platinum Sponsor of No-Dig Down Under. Bothar (part of the Bothar Group of Companies) has built a reputation as the goto-provider for complex utility tunnelling projects globally. Some of the company’s primary capabilities include precision subsea microtunnelling for outfall and intakes, design of complex river crossings, in-house tunnelling equipment manufacturing, pipe manufacturing, shaft construction, auger boring and Direct Pipe® installation, in addition to having its own in-house specialist crane fleet up to 500 t. Established in Sydney more than three decades ago, the company commenced the execution of high-profile infrastructure projects initially with Bothar-built auger boring machines, and later also with larger Bothar EPB machines. By early 2000, the company was established across a number of locations throughout Australia and had become one of the most skilled and diverse providers of utility tunnelling solutions in the country. Building on its strong foundations and home market reputation, Bothar expanded into the Middle East in 2010 to take advantage of the market opportunities in the region. The company began to offer microtunnelling services as a construction technique and was awarded and successfully completed several high-profile microtunnel sewer and cable projects in Kuwait and the United Arab Emirates.

VISIT HERRENKNECHT AT STAND 71B. Its AVN microtunnel boring machines (MTBMs) are the world’s most common machine for the installation of 400 mm to 4 m pipelines via microtunnelling and have facilitated thousands of projects. Herrenknecht MTBMs can be applied in almost all ground typologies with precise control, even with small radii in vertical and horizontal curves. The company’s horizontal directional drilling (HDD) rigs offer pull forces from 80 to 600 t, along with a range of HDD tooling including full face hole openers (FFHO) for single-pass large diameter reaming stages, weeper subs and downhole jet

VISIT VERMEER AT STAND 87. A long-time partner of the event, Vermeer is once again supporting No-Dig Down Under. The company’s local subsidiary is a member of the RDO Australia Group, one of the world’s largest John Deere and Vermeer equipment dealers. Established in Iowa, US in 1948, Vermeer manufactures an extensive range of premium equipment and after-sales support to service the agricultural, civil,

VISIT INTERFLOW AT STAND 42. A name synonymous with ‘challenging the status quo’, Interflow has the heart of a humble business, with the vision of something much greater. Throughout its 83-year journey, the Company’s rich heritage of innovation continues to redefine the water industry. Since its inception in 1936, Interflow has carved out its place as a leader in water infrastructure. Today, the Company is regarded as Australia and New Zealand’s leading provider of trenchless pipeline solutions, developing innovative methods to extend the operational life of water networks across Australasia.

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Bothar has continued to expand its operational base in the Middle East and is a major player in the region where it has successfully delivered numerous highprofile projects. In 2015, the company acquired Coleman Microtunnelling to broaden its capability in both scope of operations and geographical spread. This acquisition provided Bothar with further shaft construction experience and immediate access to the wider African market and the European region. Following a review of potential global opportunities, Bothar opened its first office in Singapore in 2017 and later acquired North America’s leaders in Direct Pipe installation – Innovative Pipeline Crossings Inc. (IPC) in 2018. Bothar has been, and are involved in, significant microtunnelling projects in the Australasian region, including the first stage of City West Water’s Spencer Street Sewer Main and the North East Link Early Works in Melbourne, Gold Coast Seaway, Cross River Rails – Northern Canopy Tubes, Queens Wharf, the construction of all road and rail crossings on all three CSG 42 inch (1,066 mm) export pipelines in Queensland, and the Hunua 4 Project in Auckland, New Zealand for the Watercare Alliance. Today, Bothar owns one of the largest fleets of Herrenknecht AG microtunnelling equipment globally with more than 40 machines ranging from 400 mm to 4 m OD and executes projects in diverse locations as the CBD of Melbourne, the desert of Kuwait (+55°C) to near the Arctic Tundra of Northern Canada (-40°C).

pumps. Herrenknecht’s Direct Pipe technology is used the world over for the single-pass installation of steel pipelines from 20 to 60 inches (508 to 1,524 mm) in difficult ground conditions, while its Pipe Thruster offers 300 to 750 t push/pull force to assist challenging HDD installations of longer pipelines and larger diameters. Another patented technology, Herrenknecht’s Pipe Express® method works as a rapid, semi-trenchless, cross country pipeline installation system for 30 to 60 inches (762 to 1,524 mm), while the company also offers the E-Power Pipe® technology, which uses a microtunnel boring machine with jet pump (AVNS) for longer drives in small diameters. Herrenknecht will sponsor the Official Exhibition Opening at No-Dig Down Under on Tuesday 14 June 2022.

construction, utility, mining, forestry, and natural resource management industries. This includes industry leading machinery for the delivery of trenchless pipeline construction through HDD, its AXIS laser guided boring system and associated products such as mixing and recycling systems. Vermeer also supplies other trenchless products, including vacuum excavators and utility locators. At No-Dig Down Under 2021, Vermeer is sponsoring the alwayspopular Official Social Function, which this year is a Boat Cruise on Sydney Harbour.

Employing over 600 field crews and office-based staff across Australia and New Zealand, Interflow has completed works for major Water Authorities and Government bodies in the watermains, wastewater, stormwater and culvert sectors. The organisation’s full breadth of services spans asset project planning, design, construction and maintenance including trenchless technologies and proactive and reactive works. Founded on its core values of honesty, reliability and competence, Interflow has gained an enviable track record of building collaborative relationships, solving problems and offering innovative solutions for its customers, paving the way for a bright future ahead.


VISIT KRE AT STAND 69. Returning again as a sponsor of No-Dig Down Under is KRE, which has been manufacturing robotic equipment, and exporting it around the globe, for more than 25 years. A major part of the company’s success is its dedication to producing cost-effective and reliable products that are easily

KRE works closely with its customers and their operators to develop products to suit market requirements. The company’s range of trenchless products includes reliable robotic equipment combined with clear CCTV imaging to efficiently perform the basic yet vital tasks of pre-conditioning, mapping and junction re-instatement.

operated and maintained.

This is in addition supplying a range of pipeline plugs, rehabilitation equipment and accessories.

VISIT ROB CARR AT STAND 72.

and has completed hundreds of projects for government clients, major construction and resources companies and project alliances.

This is the first No-Dig Down Under sponsored by Rob Carr, which offers advanced technical capabilities for utilities infrastructure and is recognised as a market leader in complex underground works across all sectors, in particular water, energy and power. The company has specialist capabilities in microtunnelling, deep shaft and caisson construction and complex service installations. Rob Carr owns a modern fleet of equipment

VISIT BAMSER AT STAND 68.

The business was established in 1989 in Victoria and with a focus on safety, innovation and collaborative delivery, Rob Carr has since achieved outstanding outcomes in water, wastewater and energy infrastructure projects in Australia and overseas. Rob Carr is now part of Soletanche Bachy — a world leader in foundation and soil technologies and subsidiary of VINCI, a global player in construction across more than 100 countries.

Established in 2008, Bamser provides frontline support services to its clients on complex projects across Australia in the transport, utilities, mining and energy sectors. The national company, which solves complex engineering challenges using a practical approach, is made up of an integrated team of project development, designers, procurement, commercial and delivery advisors with the best technical skills and local experience in the market.

pillars on which the business was founded upon: employees, clients, ethics. Specialising in major infrastructure projects across trenchless technologies, open trenching and large diameter tunnelling, Bamser has recently been involved in some of Australia’s most significant engineering projects, such as the Cross River Rail, Sydney Metro, WestConnex, Suburban Rail Loop, M6 Extension, Donnybrook Sewers and Kalkallo Creek Main Sewer Projects.

Bamser credits its success to the firm’s highly skilled people, their depth of knowledge, practical site-based experience and their commitment to the three

The company’s Managing Director Ben Crosby also serves as the Australasian Society for Trenchless Technology’s Queensland Councillor and the Vice President.

MCCONNELL DOWELL

and underpasses, the company is renowned for its capacity to provide fully integrated engineering and construction solutions.

Also a first time sponsor of the event, McConnell Dowell is a major engineering, construction, building and maintenance contractor delivering infrastructure to the building, mining, oil and gas, petrochemical, power, social and public infrastructure, transport and water sectors. Approaching 60 years’ experience, McConnell Dowell has delivered tunnels and underground spaces for more than 140 projects globally. With the delivery of more than 152 km of tunnels, outfalls, multiple stations, hydropower caverns, interchanges

VISIT PIPE CORE AT STAND 71.

Its tunnelling and underground expertise encompasses every size, technology and technique from HDD, Direct Pipe®, microtunnelling and pipe jacking, through to sequential drill and blast, road header, New Austrian Tunnelling Method (NATM)/ mechanical excavation and the full range of tunnel boring techniques.

materials and equipment for the Australia and New Zealand market.

From its headquarters in Melbourne, Pipe Core supplies a range of premium CIPP products, including drain cleaning, inspection equipment and the latest in UV technologies. The company also supports its customers with specialised training courses, servicing, repairs and hire with assistance from an experienced team.

VISIT WILMOT PIPELINING AT STAND 66.

and hydraulic services and Wilmot’s management team has an industry leading understanding of the way pipelines are constructed.

Pipe Core is a leading distributor of cured-in-place pipe (CIPP) relining technology, working with leading brands from all around the world, such as SAERTEX, I.S.T. and VERTLINER, to develop and source the highest quality

Wilmot Pipelining, one of NSW’s leading exponents of trenchless technologies for rehabilitation and relining, is an industry leader in the use of no-dig methods in house service and network infrastructure pipe relining and pipeline rehabilitation throughout the state and the rest of the country. From house service sized relining projects to large scale network infrastructure assets, Wilmot Pipelining has a relining solution for all size pipes and drainage systems. Based in Newcastle, NSW, Wilmot has a strong background in pipeline construction

This understanding – combined with the trenchless approach – makes Wilmot a complete pipeline and infrastructure rehabilitation company. Wilmot provides many different rehabilitation methods for its clients and prides itself on finding a solution for any situation, working across the municipal assets such as water, energy providers, wastewater, industrial facilities and refineries. Its dedicated team is also committed to quality assurance, are accredited in confined space entry, and have strict WHS procedures and safety standards.

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Conference and Event Program Tuesday, June 14, 2022 | ASTT Training Courses Horizontal Directional Drilling (HDD) Good Practices New Installation Methods Good Practices 8:00 AM - 5:00 PM Sewer Laterals Good Practices Official Exhibition Opening Hall 2, International Convention Centre Sydney (ICC Sydney)

5:00 PM - 7:00 PM

Wednesday, June 15, 2022 Rehabilitation

Installation

Condition Assessment and Utility Location

9:00 AM - 9:15 AM

Opening Address

9:15 AM - 9:45 AM

Keynote: Jonathan Farrell, Program Manager - Urban Utilities.

9:45 AM - 10:45 AM

Panel Session Ben Hayes, Sales And Project Engineer - Herrenknecht (Asia) Craig Vandaelle, Vise President, Trenchless Preconstruction Services – Michels (United States) Tom Sangster, Managing Director - Downlee Consultants (Switzerland)

10:45 AM - 11:30 AM

Morning tea - served in Exhibition Hall

11:30 AM - 12:30 PM

Smart Linings For Pipe And Infrastructure James Gardner, CRC-P Program Manager – Water Services Association of Australia Innovation in trenchless rehabilitation of potable water lines – SAERTEX-LINER® H2O Katharina Helming, Business Development Supply - SAERTEX

12:30 PM - 2:30 PM

2:30 PM - 3:30 PM

Classification of Concrete Waste water Infrastructure Corrosivity Marjorie Valix, Professor – The University of Sydney

Design of Enveloper Pipe Installations & To Grout or Not to Grout? John Bower, Principal – Independent Civil Solutions Rob Tredger, Chartered Professional Civil Engineer - SMEC

Australia’s first resiline 320 sprayline trial for water main renewal Gordon Lynch, Manager Delivery, Water Services - Urban Utilities Jonathan Farrell, Program Manager - Urban Utilities

Lunch - served in Exhibition hall Evaluation of One-Part Geopolymer Mortar as Protective Sewer Coating Assets Cherdphong Seedao, Phd Student – The University of Sydney

Collar Suitability and Joint Deflection for MTBM Tunnelling Job King, Engineer – Bamser

Condition assessment and rehabilitation of deteriorated buried pressure water pipes using MPEP Benajmin Shannon, Post-Doctoral Researcher - Monash

Performance of cured-in-place-pipe lined cast iron pipes with circumferential defects Benajmin Shannon, Post-Doctoral Researcher - Monash

Miracles of St Mary’s Bay Water Quality Improvement Project Daniel Patten, Engineering Manager NZ & Pacific – McConnell Dowell

End-to-end Pipeline Asset Management Ivan Bernie, Head of Asset Management Unity Water

3:30 PM - 4:00 PM

4:00 PM - 5:00 PM

A real life perspective on how geotechnical conditions can vary and discussion of Risk Management strategies to deal with this Adam Shayler, Trenchless Manger Bamser

Afternoon Tea - served in Exhibition Hall Surface Preparation to Promote Adhesion of Protective Cement Mortars on Corroded Sewer Assets Ye Jun In, Phd Student – The University of Sydney

Crossing the Broadwater – Part 2

Management of AC pipes now and into the future Steven Nash, Manager Operations Goulburn Valley Region – Water Authority

Effects of temperature on material properties in spray and cured-in-place-pipe liners Benajmin Shannon, Post-Doctoral Researcher - Monash

City Rail Link project Maurice Lubbock, Associate Director, Aecom New Zealand

Utility location advances - why engagement with asset owners is still vital Ross Larsen, Manager Infrastructure Protein – APA Group

7:00 PM - 10:00 PM

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Networking Reception - Sponsored by Vermeer Onboard a Captain Cook Cruise departing from King Street Wharf - easy walking distance from ICC Sydney. Food and Beverage will be provided.


Thursday, June 16, 2022 Installation

Mountain Highway AC Water Main

Supporting the Workforce with the

Renewal – Demonstration of a New

Evolution of HDD Technology Chris Thompson, Product Manager Ditch Witch

Trenchless Alternative John Monro, Technical Support Manager – Interflow

9:00 AM - 10:30 AM

Trenchless rehabilitation of a DN900

Calculating and mitigating coating damage

trunk main using a multi-liner solution Heiko Manzke, Director A-NZ – Raedlinger Primus Line

mechanisms from HDD installations Ronald Raphoon, Founder – Raphoon LLC

GeoKrete – Geopolymer Pipe Rehabilitation System Kyle Buntz, Project Manager – AquaMetro Services

Northern Interceptor Pipeline Project John Stuart-Robertson, Executive General Manager – HDI Lucas

10:30 AM - 11:15 AM

11:15 AM - 12:15 PM

Condition Assessment and Utility Location

Rehabilitation

Artificial Intelligence defect detection and condition assessment Michelle Aguilar, CTO and Co-Founder - VAPAR

Condition Assessment Outputs – What Do They Mean? Philip Ferguson, Manager and Principal Consultant – ADE Consulting Group

Sydney Water’s Trial Project of New Technology to Assess Water Tightness of CIPP Chuck Hansen, Chariman and CEO – Electro Scan

Morning tea - served in Exhibition Hall Advancement in (UV) Ultra-Violet Light Curing of (CIP) cured in place Liners Dominic Nagel, Technical Sales Manager & Marketing Brandenburger Liner

Essential considerations of shaft design and construction for microtunnelling works Ilko Barnabas, Principal Structural Engineer - Golder Trevor O’Shannessy, Principal Geotechnical Engineer – Golder

Women in the water industry - my journey so far Saadia Ali, Project Manager - Interflow

Advancements in structural cured in place pipe (CIPP) materials, liner design and manufacture. David Rogers, Technical Manager – Nuflow Technologies

Overcoming Nature’s Challenges On Hunua 4 Watermain Tunnel Peter Worcester, Group Technical Director – Tunnelling and Underground – McConnell Dowell

Fibreglass maintenance structures Orry Thomas, Project Manager, Yarra Valley Water

12:15 PM - 2:15 PM

Lunch - served in Exhibition hall Trenchless Renewal of Unitywater’s DN100 Water Main – Narangba Will Zillman, Manager for Emerging Markets - Interflow

Pipe Jacking innovations for E-Power Pipe® and small diameter Direct Pipe® Ben Hayes, Sales and Project Engineer – Herrenknecht Asia

Supporting trenchless methods with emerging technologies Gary Johnson, Chief Innovation Officer - Esri Australia Mell Greenall, CEO - Esri Australia

Introduction of new technology for small-diameter steel pipe extraction for replacing gas services Sean Wharton, Regional Sales Manager – HammerHead Trenchless

Direct Pipe(r) in Three Case Histories - Overcoming Challenging Ground and Site Conditions Jon Robison, Principal – Geoengineers

All weather locating beneath the road – improvements in safety and speed of asset mapping within transport corridors Bradley Keane, National Subsurface Specialist – CR Kennedy and Co

2:15 PM - 3:15 PM

3:15 PM - 4:00 PM

4:00 PM - 5:00 PM

7:00 PM - 11:00 PM

Afternoon Tea - served in Exhibition Hall Hawthorn Main Sewer Rehabilitation Project Matthew Lyon, Senior Project Manager - Safety Focused Performance Joint Venture

The Mardi to Warnervale Pipeline (M2WP) John Stuart-Robertson, Executive General Manager – HDI Lucas

Minimum Performance Requirements of HDPE Pressure Pipes Jonathan Mah, Market Segment Manager – Qenos

TK050 & TK2050 Deep Sea Tailings Re-Line John Rutherford, Project Manager – HDI Lucas

Direct Pipe Down Under – Recent Success and Opportunities Paul Cooper, Estimating Manager NZ & Pacific – McConnell Dowell

Advances in Array GPR Solutions for 3D Underground Utility Mapping Mark Bell, Sales Director – IDS GeoRadar

ASTT Gala Dinner and Awards Evening - Sponsored by Bothar Boring & Tunnelling Ivy Ballroom Level 1/320 George Street, Sydney

Friday, June 17, 2022 9:00 AM - 1:00 PM

Exhibition

12:00 PM - 1:00 PM

Utilities Lunch - Prizes to be won

1:00 PM

No-Dig Down Under 2022 concludes

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No-Dig’s unmissable networking and social functions In addition to No-Dig Down Under’s conference and exhibition, the event has an integrated social program, running across four days offering unmissable in-person networking opportunities bringing together attendees from across the trenchless industry.

The ASTT Gala Dinner and Awards Evening will be held on Thursday, 16 June.

OFFICIAL EXHIBITION OPENING The Official Exhibition Opening, sponsored by Herrenknecht, will take place on Tuesday 14 June. The event is a relaxed opportunity to mingle with colleagues and customers ahead of the exhibition twoday conference and exhibition kicking off the next morning. 74 Representatives TRENCHLESS AUSTRALASIA FEBRUARY 2022 of ASTT and Herrenknecht – one

of the world’s leading trenchless brands – will address the crowd. Registration is included for all booth workers, conference delegates and training course attendees, and additional tickets can be purchased separately.

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OFFICIAL SOCIAL FUNCTION: SYDNEY HARBOUR BOAT CRUISE No-Dig Down Under’s Official Social Function, sponsored by Vermeer Australia, will take place at the conclusion of the first day of the conference and exhibition on Wednesday 15 June. Setting sail from the iconic King Street Wharf, the boat will cruise around Sydney Harbour giving attendees an opportunity to get up close views of the city and landmarks such as The Rocks and the Opera House, while enjoying drinks and food. King Street Wharf is a short stroll from the ICC, alternatively coaches will also depart from the exhibition centre to the wharf. Registration is included for all booth workers and conference delegates, and additional tickets can be purchased separately.


ASTT GALA DINNER AND AWARDS EVENING The most prestigious night on the trenchless calendar is the ASTT Gala Dinner and Awards Evening, sponsored by Bothar Boring and Tunnelling, held on Thursday 16 June at the Ivy Ballroom, in the centre of Sydney’s CBD. The formal dinner will be a relaxing and entertaining evening, including a three-course meal and hosted by Tony Squires. The highlight of the evening will be the presentation of the ASTT Awards, recognising and celebrating the achievements of the Australasian trenchless industry. Awards will be presented for Rehabilitation Project of the Year; New Installation Project of the Year; New

Technology: Machine, Tool, Material, System or Technique; Young Person of the Year; and the Menno Henneveld ASTT Person of the Year, named in honour of ASTT’s inaugural President and Founder. As a result of the postponement of No-Dig to June, submissions have been extended, with nominations closing on Friday 13 May 2022. All nominated companies and people must be current ASTT members. Tickets to the Gala Dinner are included with conference registrations, otherwise tickets are sold separately, including a limited number of tables of 10.

UTILITIES CLOSING LUNCH

you are in the draw to win a $1000 cash prize^.

The final social function at No-Dig will be the Utilities Closing Lunch is held on Friday 17 June, giving a chance for two lucky people to win big. If you work for a utility and you come along to the closing lunch

But don’t worry, every other registered attendee who attends on the final day* is also automatically entered to win a second cash prize of $1000, with this prize to be drawn at any stage throughout the final day.

No-Dig is coming to Sydney, hosted at the ICC.

For more information on any of No-Dig’s social functions contact nodigdownunder@primecreative.com.au or visit www.nodigdownunder.com.au.

^To claim any of the cash prizes, the winners must be onsite at the time of the draw and must have photo identification. *Attendees who are from sponsoring or exhibiting companies are not eligible to enter.

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No-Dig Down Under Floorplan EXHIBITOR STORAGE

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ENTRY / EXIT 76 TRENCHLESS AUSTRALASIA JUNE 2022

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LOOKING FOR A BOOTH? NO-DIG SPONSORS

Bothar Group

Vermeer Equipment Holdings Herrenknecht AG

EXHIBITOR Access Detection/ImpulseRadar Adept Civil Group Adroit Piping Systems Alternative Lining Technologies APA Applied Felts Aqua Metro Asset Training Astt AUSJET Aussie Trenchless Austeck Australasian Society for Trenchless Technology Australian Pipelining Supplies Bamser BG Risk Solutions Bothar Group Brp Corp - Safety Shovel CDE Australia CEA Cr Kennedy Dcs Manufacturing Denso (Australia) Detection Solutions Dial Before You Dig Nsw/act Digital Control Australia Down2earth Drainchem Drainco Australasia Drillers World Edge Underground Bournedrill Empire Infrastructure Enviroline Hard Metals Australia HDI Lucas Herrenknecht AG Holcim (Australia) IBAK Australia IDS GeoRadar Impreg Independent Sewer Consulting Services Insituform Pacific Interflow IPLEX JB Trenchless Kaiser

Interflow KRE Engineering Services Rob Carr

BOOTH 105 004 092 067B 085 045 043 100 109 106 057 008 109 018 068 079B 064 003 015 038 070 027 044 059 007 090 091 024 074 108 060 & 096 096 032 094 093 063 071B 009 035 013 010 076 012 042 087 075B 103

Wilmot Pipelining Pipe Core

EXHIBITOR

McConnell Dowell Bamser

BOOTH

KOR Equipment Solutions KRE Engineering Services kwik-ZIP Spacers Kynection Mala Gpr Australia Maxibor Australia Mcberns Innovative Solutions Michels Asia Pacific No-Dig Depot Nu Flow Technologies 2000 PCTE - Construction Testing Equipment Pezzimenti Tunnelbore PIPE AI Saertex IST Pipe Core Pipe Couplings Australasia Pipe Management Australia PIPE TEK Powell Industrial Prime Horizontal Qenos Radiodetection Australia Rangedale Group RELINEEUROPE GmbH RIDGID Australia Rob Carr Rockpecker Limited RSM S&Z Australia Schauenburg MAB Asia Sewer Equipment Company (Aust) Shore Hire Smart Lock Southern Infrastructure & Hire Spoutvac Industries Suresearch TDM Pipeline Solutions Tracto-technik Australia Trenchless Advisor Trenchless Sales Vacvator Veolia Vermeer Australia Vinidex Wilmot Pipelining Wilsons Pipeline Solutions

046 069 078 037 034 082 041 104 001 055 049 047 083 017 071 080 028 079 077A 075 006 061 021 065 073 077 072 030 056 033 022 097 016B 016A 107 110 011 023 050 084B 084 020 002 087 048 066 005

JUNE 2022 TRENCHLESS AUSTRALASIA 77


Heading ICC Venue Floorplan Intro

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JUNE 2022 TRENCHLESS AUSTRALASIA 79


ASTT CORPORATE MEMBERS

Corporate Members Gold Corporate Members Arcadis Australia Pacific Pty Ltd Bamser Holdings Pty Ltd Veolia

Mitchels Asia Pacific Pty Ltd J&R Contracting Limited

Silver Corporate Members Aaro Group Abergeldie Rehabilitation Pty Ltd Adept Drainage Pty Ltd AECOM New Zealand Limited Applied Felts Aqua Assets Aqua Metro Pty Ltd Atteris Pty Ltd Auckland Council Aurecon Aussie Trenchless Supplies Pty Ltd Austunnel Pty Ltd Ballarat Underroad Boring and Excavations Pty Ltd BG Risk Solutions Blick Group Bortec Laser Bore Pty Ltd Bothar Boring Bullseye Boring CEA Connect 8 D.J. Mac Cormick Contractors Denso (Australia) Pty Ltd. Digital Control - Australia Directhitt Trenchless Pty Ltd Diversified Services Australia DKM Utility Services Pty Ltd DM Civil Dormway Pty Ltd Drillers World Australia E&CC Eco Relining Supplies Edge Underground ELB Equipment Pty Ltd Empire Infrastructure EPTEC Pty Ltd Finlease

Fulton Hogan Construction Pty Ltd Future-Proof Solutions GM Microtunnelling GN Solids Control Golder Hard Metals Australia Pty Limited HDI Lucas HEB Construction Holcim (Australia) Pty Ltd Independent Sewer Consulting Services Pty Ltd Insituform Insituform Pacific Pty Ltd Interflow Pty Ltd Iplex Pipelines Australia JB Trenchless Pty Ltd KAISER Technology Pty Ltd kwik-ZIP Spacers LKL International Pty Ltd M. Tucker & Sons Pty Ltd March Cato Ltd Maskell Productions Ltd Maxibor Australia Pty Limited McBerns Innovative Solutions McConnell Dowell Constructors Pty Ltd McElroy Manufacturing Inc. McMillen Jacobs Associates (NZ) Melbourne Water Metrocorp Technologies Mudex Mullane Trenchless Pipeline Solutions Pty Ltd Nu Flow Technologies 2000 Pty Ltd Openshore Pty Ltd Pezzimenti Laserbore Pty Ltd Pezzimenti Trenchless Pty Ltd Pezzimenti Tunnelbore Pty Ltd. Pipe Core Pty Ltd

Asset Owners Watercare Services Limited

80 TRENCHLESS AUSTRALASIA JUNE 2022

Pipe Tek Pipeline Drillers Group Prime Creative Media Prime Horizontal Pty Ltd Qalchek Pty Ltd Qenos Pty Ltd R & R McClure Excavations Raedlinger Primus Line Pty Ltd Ravago NZ Ltd RBM Plumbing and Drainage Pty Ltd Reline NZ Ltd Rob Carr Pty Ltd Rose Atkins Rimmer (Infrastructure) Pty Ltd RPC Pipe Systems SA Water SASTTI Joint Venture Schauenburg MAB SEKISUI Rib Loc Australia Pty Ltd SEQ Trenchless SEQ Trenchless Sewer Equipment Company Aust Sika Australia STRABAG Sydney Water The Drain Man TRACTO-TECHNIK Australia Pty Ltd Trenchless Advisor Pty Ltd UEA Pty Ltd Vermeer Australia Vertical Horizonz Australia Vinidex Pty Limited Warren Smith & Partners Wilmot Pipelining Wilsons Pipeline Solutions Yarra Valley Water


ASTT

About the ASTT

T

he Australasian Society of Trenchless Technology (ASTT) is a non-profit organisation comprising of members throughout Australia and New Zealand. The successful establishment of the trenchless industry in Australasia has been supported and promoted by the peak industry organisation, the ASTT, since it was established in 1991. The society works tirelessly to promote the use of trenchless technology in Australasia, lobbying government and client organisations to highlight the advantages of using trenchless technology and the benefits of training for industry. Membership is open to all who are concerned with the provision of gas, water, sewerage, drainage, roads, telecommunications and electrical services. ASTT membership provides trenchless professionals the tools and services they need to be better informed and better connected in this industry. The ASTT is part of the International Society for Trenchless Technology (ISTT), an affiliation of societies in more than 30 countries worldwide. Membership applications The ASTT currently offers seven levels of membership available to all residents of

Membership Category

Australia and New Zealand or anyone who is also a financial member of an existing ISTT Affiliated Society. The benefits of Membership depending upon category can include: Up to 10 people from your organisation may be included in your membership and are entitled to receive the below benefits: • Acknowledgment of your company in every edition of the Trenchless Australasia magazine • An annual subscription to Trenchless Australasia magazine (four issues per year) • An annual subscription to ISTT’s Trenchless Works • A company listing Australasian Trenchless Directory (print and digital) • Opportunity to promote your membership of the association by including the ASTT logo on your business communications and website • Access to Guidelines and Standards • Discount rates (normally 10%) at National Conferences and Exhibition. • Discount rates (normally 10%) at International Conferences and Exhibition. • Discount rates (normally 10%) at Trenchless Forums. • Opportunity to become involved in our Special Interest Groups (SIG’s) which

• • • •

are technical divisions of the ASTT representing specific trenchless sectors. Special offers and links with international organisations including the ISTT Opportunity to nominate for ASTT and ISTT awards Free access to ISTT past conference proceedings A communication network to keep abreast of the advancement of the science and practices of trenchless technology throughout the world Discounted rates at International No-Digs and national events including No-Dig Down Under.

How to apply Visit the ASTT website: https://www.astt. com.au and refer to MEMBERSHIP and check out the membership benefits that apply for each category. Your membership request will be emailed directly to the ASTT for processing. You will receive an invoice based on the information you supply. Acceptance does not take effect until payment is received in full.

For more information visit www.astt.com.au or email secretary@astt.com.au

12 Month Membership Rates

24 Month Membership Rates

Gold Corporate

$945.00

$1,512.00

Silver Corporate

$540.00

$864.00

Asset Owners

$405.00

$648.00

Individual

$135.00

N/A

Young Professional

$100.00

N/A

Retired Individual

$100.00

N/A

Tertiary Education Institutions (Students)

$40.00

N/A

(The rates shown above exclude GST)

JUNE 2022 TRENCHLESS AUSTRALASIA 81


ADVERTISERS

Advertisers Adept Civil

61

kwik-ZIP

13

SECA

25

Alternative Lining Technologies

23

L&D Microtunnelling

65

Smart Lock

43

Maxibor

59

S&Z Australia

47

TRACTO-TECHNIK

21

Austeck

1

Aussie Trenchless

40

CEA

9, 35

McRobert Group

7

Michels Asia Pacific

37

Vacvator

27

Edge Underground

53

PEF Commercial Finance

51

Veolia

33

GN Solids

FC

PipeTech Auscodes

55

Vermeer Australia

44

iMPREG

11

Prime Drilling

49

Wilmot Pipelining

2-3

Interflow

IFC

Rob Carr

29

RTi Asia-Pacific

57

KAISER

OBC

Here's what's coming up in the next edition:

FEATURES

Energy Maintenance holes rehabilitation Inspection & condition assessment Rehabilitation & repair Engineering & design

REGIONAL FOCUS

Western Australia

DISTRIBUTION

APGA Convention 2022 AUSJET 2022

DEADLINE

20 July 2022

Features and deadlines are subject to change.

82 TRENCHLESS AUSTRALASIA JUNE 2022


NOMINATIONS ARE NOW OPEN

SEPT 2022

WOMEN IN INDUSTRY AWARDS

WOMEN IN INDUSTRY.COM.AU

P R O U D LY P R E S E N T E D B Y

MHD Supply Chain Solutions

AWARDS SPONSORS

S I M O N . C O B U R N @ P R I M E C R E AT I V E . C O M . A U


Kaiser. Performance counts.

EFFICIENCY THROUGH INNOVATION. KAISER Water Recycling vehicles are well-known and valued by our customers around Australia for many years. We have continued expanding our product portfolio to include a range of high performance Combination and Hydro Excavation units designed to meet the challenges of the Australian market. Convince yourself. We have different demo vehicles available. Contact our National Area Manager Kristian Stamenkovic at +61 436 800 984 for more information.

www.kaiser-technology.com.au

VISIT US AT NO-DIG DOWN UNDER IN SYDNEY FROM 14th – 17th JUNE 2022 BOOTH NO. 103


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