Vol. 4, No. 2 March/Apr 2011
Colorado, Utah and Idaho Edition
NFT’s State Of The Art FLEX LASE Universal Laser Processing Cell In Operation
www.azmetalworker.com
Cover
Editors Corner “If you are willing to do what’s needed instead of what you want to do, there is always opportunity.” This is a quote from an article I wrote this issue, from Van Pilkington of Pilkington Metal Finishing. I think about this inspiring comment. Many of us didn’t do what we dreamed of doing in life. My sister, Christine, is a Psychiatrist, and she recently told me that her dream was to work at a world-re known advertising agency. But after Dad and Mom had just finished paying for her undergraduate education, they apparently said, “we paid for your school and you are now on your own.” I just learned this, but am happy that they cut the financial strings once she completed her undergraduate schooling. Wow, life is an adventure! I never imagined that when I finished college, armed with a degree to teach students in math, that I would be a computer operator, loading tapes at AT&T. Hours were split between day, evening and night shifts. I once did the mileage, and the team and I each walked 8 miles per shift! It wasn’t a great job, but things progressed. AT&T was my first employer, and it took me to sales in Dallas, TX. I subsequently worked 20 plus years at high tech, large companies, including AT&T, Motorola and Intel, and my jobs moved my family from New Jersey to Dallas, back to New Jersey, and then to Phoenix. In my mid-years, I made the jump. Purchasing the legacy A2Z Metalworker for AZ, NV and NM was my chance in a lifetime! When I opened the A2Z Metalworker for CO, UT and ID, I experienced yet a new opportunity, and met more outstanding business owners. Now comes the newest, the edition for Northern CA, OR and WA. And while it is exhausting, it is at the same time exhilarating! My point is that schooling and family pre-conceived notions are just that. Find a niche, do it and do it well. If you don’t love it, find the time, the energy and the courage, to do something different. Or just find a way to change what you are currently doing so that you can truly enjoy it. Let’s face it, work occupies a large percentage of your life. And to Van’s point, find something in your business life that fills a void. Do it well. Be sure that it is helping others. The fun will come. It always does! You will read about some outstanding companies in this issue. I believe this issue is one of our best in terms of really great companies.
Flex Lase Multi-Axis Laser Processing System In Operation at NFT in Golden, CO. Photography Courtesy of NFT.
Announcements/Releases.................... 6-7 Shop Profile....................................1,18-19 Feature Articles........................ 28-30,38-39 Buyers Guide Equipment.................. 50-54 Buyers Guide Processes.................... 55-61 Card Gallery...................................... 50-61 Index Of Advertisers.............................. 62 Editorial................................. Throughout
Published by: A2Z Metalworker PUBLISHER/EDITOR Linda Daly linda@azmetalworker.com Mail Address: PO Box 93295 Phoenix, AZ 85070 Telephone: (602) 412-7696 Website: www.azmetalworker.com E-mail: info@azmetalworker.com
CONTRIBUTORS Gene Wirth Kim Carpenter Chris Seay Published bi-monthly to keep precision manufacturers abreast of news and to supply a viable vendor source for the industry. Circulation: The A2Z Metalworker has compiled and maintains a master list of approximately 5700 people actively engaged in the Precision Manufacturing Industry. It has an estimated pass on readership of more than 17,000 people. Advertising Rates, deadlines and mechanical requirements furnished upon request or you can go to www.azmetalworker.com.
Business is turning around positively, as our economy rebounds, and as I talk to the industry shops!
All photos and copy become the property of A2Z Metalworker.
May your businesses continue to prosper, and God Bless our Troops!
The Publisher assumes no responsibility for the contents of any advertisement, and all representations are those of the advertiser and not that of the publisher.
Linda Daly Publisher A2Z METALWORKER
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The Publisher is not liable to any advertiser for any misprints or errors not the fault of the publisher, and in such event, the limit of the publisher's liability shall only be the amount of the publishers charge for such advertising.
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Announcements & Releases Marshall Tool and Supply Announces Expansion into CO and UT! Marshall Tool and Supply, an industrial tool and supply company with the largest inventory of standard and special cutting tools in the Western United States, announces its expansion into Colorado and Utah!
Barry Powell, General Manager says, “Our team member, Bill Blalock, has more than 20 years experience in the industrial tool and supply industry, and in fact, he spent 3 years supporting customers in Utah. Today, Bill is a member of our Phoenix team, and his added responsiblities include supporting our new customers in Utah.” The company is looking for key employees in Salt Lake City and Denver, who are willing to grow Marshall Tool and Supply’s business in these new markets. Barry expects that Marshall Tool and Supply will open regional offices in the next 18 months. For more information on Marshall Tool and Supply’s offerings, or if you want to be part of a ground floor opportunity, call Barry Powell at (602) 269-6295 or go to www.marshalltool.com.
Grady Cope Installed as Chairman of the Board of the National Tooling and Machining Association Grady Cope, President of Reata Engineering & Machine Works, Englewood, CO, was installed as 2011 Chairman of the National Tooling and Machining Association (NTMA), during The MFG (Manufacturing for Growth) Meeting in Chandler, AZ. In 1993, Grady bought a manual mill and lathe with $6,000 on his credit card and launched Reata Engineering & Machine Works, Inc. at night while working days at Gates Rubber Company. In February 1994 he left Gates and hired his first employee.
2005 and 2006.He began serving on the NTMA Executive Team in 2008. Grady believes that the NTMA has contributed a great deal towards Reata’s success as a company while at the same time contributing to his personal development. As NTMA’s Chairman, Grady will preside over the organization’s Board of Trustees, which consists of representatives from each of 45 local NTMA chapters. He also will head the NTMA Executive Team, which consists of three other elected members and the immediate past Chairman of the Board. During his travels around the country as NTMA Chairman, Cope’s message will be “Marketing Manufacturing to America.” Grady is currently a member of the University of Colorado–Denver Engineering Advisory Board, and has served on the University’s Alumni Board.In addition, Grady volunteers for the Boy’s and Girl’s Clubs of Metro Denver, where he has served on the selection committee for the Junior and Senior Youth of the Year. Grady and his wife, Anne, also raise grass fed beef on the family ranch in Elbert County, Colorado, where they reside today. The National Tooling and Machining Association is a nonprofit, industry-led association comprised of more than 1,300 member companies in the business of precision custom manufacturing. Founded in 1943, the Association has 45 local chapters in cities throughout the United States.
Metalcraft Industries Inc. Makes Purchase Acquisition! Metalcraft Industries Inc. based in Westminster, CO has acquired the assets of Collins Machine and Manufacturing Inc. of Louisville, CO. Collins Machine is a leading precision CNC machining company serving the defense, aerospace and medical markets. Collins is also highly regarded in the niche market for machining exotic materials such as honeycomb. Metalcraft Industries Inc. founded in 1948, specializes in precision sheet metal, metal stampings and contract manufacturing for OEM equipment manufacturers. Metalcraft serves the clean energy, industrial, medical and defense markets.
Reata Engineering & Machine Works is a contract design and manufacturing firm. Reata provides design engineering, prototypes, tooling, production machining, assembly, and testing.It serves various industries including aviation/aerospace, medical, semiconductor capital equipment, consumer goods, automotive, industrial, optics, lighting, fluid handling, and material handling to name a few. Reata also manufactures and distributes its own products to the plant maintenance industry.
The Collins acquisition strengthens Metalcraft’s mission of broadening its offering of precision metal components. The addition of Collins’ customers achieves revenue diversification and entry to new markets as well.
Grady first got involved with NTMA through the local Rocky Mountain Tooling and Machining Association, where he was President in
Collins Machine was moved to the existing Metalcraft facility on Monday, February 14, 2011.
A2Z METALWORKER
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up to 10,000 rpm give the DMU 50in increased dynamics. The latest For further details, pleaseAnnounces contact: Darrin J. Caschette,ViceNew President, Team Hartwig Leader cross-slide design with a ribbed cast-iron column provides a foundation at 720-274-4504 or go to their website at www.metalcraftind.com that offers noticeably more precision and rigidity.The latest control Colorado office technology with the Siemens 840D solutionline, a 19” screen guaran-
Hartwig Announces New Team Leader Ted Karp Named Team Leader in Colorado office
tees the highest operational speed, as well as precision and reliability.
The flexibility of the machine is enhanced by the fast tool changer with Hartwig announced that Ted Karp has 30 pockets. the organization as Hartwig announced that Ted Karpmagazine has joined joined the organization as Team Leader of Team Leader the states. Mr. Karp will manage the Hartwig mountainof states. Mr.Hartwig Karp will mountain Ponderosa Industries, Inc. is a highly sophisticated contract machining the Sales, Service, Applications,company and support region manage the Sales, Service, Applications, using state ofstaff the art for CNCthe and manual machines which enables and support staff for states the regionof including including the Colorado,it to Utah, New Wyoming, produce to theMexico, most exacting of specifications. the states of Colorado, Utah, New Mexico, Montana, and Southern Idaho. Ted and his family will live in Wyoming, Montana, and Southern Idaho. Contact Tim BlissDrive at Ponderosa Industries, Inc at 303-298-1801 or email Colorado and work out of the Prairie Trail office in Englewood, Ted and his family will live in Colorado and him at tim@ponderosaind.com. CO.out of the PrairieTrail Drive office in work Englewood, CO.
Haascomes Automation Records Best Mr. Karp, a graduate of Colorado Christian University, to Hartwig with over 25 Quarter Mr. Karp, graduate of Colorado Christian University, most comes torecently years ofa experience in manufacturing, serving as Doubles Manager of the North Since 2008, Production Hartwig with over 25 years of experience in manufacturing, most American Sales for Sunnen Products, located in St. Louis, MO. Prior to this, Mr. Karp recently serving as Manager of the North American Sales for Sunnen was Regional at Renishaw. Haas Automation, Inc. reports its 4th-quarter 2010 revenues were up Products, located in St.Manager Louis, MO. Prior to this, Mr. Karp was Regional Manager at Renishaw.
About Hartwig
118% over 1st-quarter 2010, and that the company more than doubled production in 2010 to meet growing demand for its products.
For more information, please visit the Company’s website at http:// www.hartwiginc.com. CONTACT: Hartwig Sylva Wilson,by 314-426Hartwig ("Hartwig"), founded in 1960 Paul 5300 Marketing Analyst.
closed out 2010 with our best quarter since 2008,” said Haas and“We Juanita Hartwig, has grown into the General Manager Bob Murray, “both for orders and for revenue. We largest machine tool distributor on the Midwest and regions. has saw Southwest a steady increase in demand lastHartwig year, with each month better than built its business on a foundation of fairness. Afterthesales support and hard work, thesince June 2008, previous month. December was our best month with orders up 150% and revenue up Montana, 96%, year over year.We see that White Incorporated now ISO14 states, companyRock has grown to 8 officesis supporting including Missouri, trend continuing in 2011. Idaho, Utah, New Mexico, Wyoming, Colorado, Oklahoma, Texas, Nebraska, Iowa, certified! Kansas, and Illinois. Hartwig takes pride in not just being a machine tool distributor, “We also more than doubled our production during 2010,” Murray Whitebeing Rock Incorporated (WRI) of Logan, Utah is proud to announce but a company that makes sense to do business with. more information, added, “and we’llFor continue ramping up to meet the growing demand, it is now ISO 9001:2008 Certified. please visit the Company's website at http://www.hartwiginc.com. as shops worldwide invest in Haas equipment in response to the imWRI was established in 1996 and has grown to 19 CNC machines in 20,000 square feet of state-of-the-art manufacturing space that was built in 2006. WRI utilizes 17 Citizen swiss automatics with live tooling and CONTACT: Hartwig 4 to 7 axis’ and 2 Haas vertical machining centers.
Sylva Wilson, 314-426-5300
WRI specializes in small very high precision parts made of any material for any industry. WRI has extensive knowledge in machining Titanium Marketing Analyst alloys, Copper alloys, steel alloys, High performance engineered plastics, Aluminum alloys, as well as Stainless alloys in diameters from .010” to 1-5/8”.You can learn more at www.whiterockinc.com or contact Justin Sampson at justin@whiterockinc.com or call 435-750-6414.
Ponderosa Industries Announces a new DMG/Mori Seiki Machining Center! The DMU 50 introduces a new era in Machining.These CNC Universal Machines are characterized by innovative machine construction technology. Highlights such as digital drives in all axes, a rapid traverse up to 944.9 ipm., an acceleration of 196.9 in./s sq and a motor spindle
proving economy.”
Sixty percent of the Haas machines sold in 2010 went to international markets, noted Murray. Haas sales in Russia increased more than 120 percent, and sales in India grew by a remarkable 107 percent. In China, Haas sales expanded by 68 percent, and sales in Latin America increased by 65 percent. “It was good year,” continued Mr. Murray. “We saw growth in all regions, especially internationally. We’ll continue investing in our growing international markets to ensure that all Haas customers receive the high-quality products and world-class service they deserve.” All Haas products are built in the company’s 1-million-square-foot manufacturing facility in Southern California, and distributed worldwide through a global network of Haas Factory Outlets (HFOs) that provide the industry’s best sales, service and support. For more information about Haas Automation and Haas products, call 800-331-6746, or visit www.HaasCNC.com. A2Z METALWORKER
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Shop Tools, Inc., Colorado’s Largest Independent Distributor, Is Celebrating Over 30 Years In Business!
High-end, 19 seat jets were most popular in 2010, but smaller six seaters are increasingly in demand, a category including the Embraer Phenom and Cessna Citation Mustang.
US Army to Build Robot and Android The US Army is developing a new robot, the Cheetah, capable of outrunning the fastest man on Earth and a Terminator-type android, Atlas robot, that will work alongside troops.
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Private Jet Travel Stepping Up While private travel by jet was shunned in the prevailing harsh economic times as excessively ostentatious, it is now recovering, showing that the richest people in the world are spending with less inhibition. Argos International, an aviation market research company and Eurocontrol, the organization that manages European air traffic management released data showing the number of business flights grew by 5.5 percent last year in both Europe and the US. This includes business hire, state and celebrity flights. Although private jet travel has yet to return to the levels of 2007, a 9 percent increase in Europe in the year to date suggests luxury flying is back in fashion. Private jet travel became more popular because self-made millionaires and other executives sought flexible schedules and were deterred by security and baggage restrictions. But this market sector sustained a hammering in the recession and was publicly criticized. Particular attention was garnered by flights to Washington by car industry executives to attend hearings regarding industry bail-outs. Flights fell 16 percent from a peak of 779,000 in 2007 to only 652,000 in 2009.The most popular airports are Milan Linate, London Luton, Nice, Geneva, and Le Bourget in Paris, but destinations are increasing Eastern: Turkey, Ukraine, and Russia. Rather than owning a whole airplane, ownership now tends to be fractional – a time-share arrangement. Flights cost around $5,475 per hour for a short-haul trip, or more than twice that for long-haul. A2Z METALWORKER
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Boston Dynamics has been awarded the multimillion-dollar contracts by the US Department of Defense and hopes to build the first prototype in 20 months. The four-legged Cheetah will have a flexible spine, articulated head, and will be able to sprint, take sharp corners, zigzag and reach speeds of 20mph-30mph. The Atlas robot will have a body, two arms, two legs and no head and will be able to walk over rough terrain, fit through tight gaps and crawl on its hands and knees if needed. The prototype will be a more technologically advanced version of the Petman robot, which is used to test out chemical weapons protection suits for the army, according to the Daily Mail. Boston Dynamics president and lead investigator on the project Marc Raibert said the US DoD was not so focused on the ultimate use of the robots. “They’re most focused on developing the technology and seeing what uses they can be applied to,” he added.
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Steel-Price Increases Creep Into Supply Chain The Wall Street Journal says the impact of escalating steel prices in the U.S. is starting to filter through supply chains, with companies that buy and process steel raising their own prices, stockpiling in advance of possible more increases and boosting volume to offset rising costs. Steelmakers have increased prices six times, for a total increase of 20% to 30%, since November on basic flat-rolled steel, used in everything from cars to toasters, to offset higher input costs of raw materials, such as iron ore and coal. Higher costs for steel, which are expected to continue well into this year, are hitting bottom lines of companies and prompting additional price increases. Caterpillar Inc., the world’s biggest maker of construction and mining equipment, expects higher sales volumes and possible price increases on its own product to offset higher steel costs which represent less than 20% of its material cost. It also buys materials in advance when it expects prices to rise. Emerson Electric has been increasing prices to its customers, redesigning some products and evaluating production processes to counter higher material expenses, which cost the company twice as much as anticipated and contributed to lower-than-expected profit from the quarter ended Dec. 31. Appliance makers like Whirlpool Corp., too, are feeling the pinch and have announced price rises of 8% to 10%, although those full increases may be hard to pass on without losing market share to foreign rivals. But for the most part, consumers of automobiles, appliances or utensils won’t feel the brunt of steep steel increases. “We have seen these input prices going up sharply for a period of time, but there have been very little pass-through to final consumer markets,” said IHS Global Insight Chief Financial Economist Brian Bethune. Companies, he said, have been offsetting the increase in nonlabor costs with higher productivity, which he expects will have increased 4% in the fourth quarter. Moreover, only the most steelintensive products would be affected, and few of those are consumer products. The biggest impact will be felt by companies whose sole business is buying steel directly from steelmakers and stamping, bending, coating and cutting that steel for other companies, such as car and equipment makers. Steel represents their biggest cost, and they have fewer options to spread higher costs across production.
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Some of those companies have been adding to inventory since prices began rising in November in anticipation of further increases. Inventory levels increased to 2.7 months in December, from 2.4 months, according to the Metals Service Centers Institute. That can be a risky strategy if demand suddenly drops off and they are left with huge inventory, said Bill Hickey, of Lapham-Hickey Steel, a private steel distributor based in Chicago. “We keep telling customers to not buy more steel than they need,” Mr. Hickey said. “All they would be doing is fuel the problem.” Stockpiling creates artificial demand, which drives up prices.
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people. Only 12% of the PMA’s respondents said they had any employees on short time or layoff.The last time that number was lower than 12% in this survey was in October 2007, when only 8% of companies had workers on short time or layoff. Among Wire-Net’s survey respondents, 56% said they would hire more workers this year, while a scant 4.1% said they planned to reduce payrolls. Those additions would be on top of the new hires made by 51% of the respondents in 2010 — a year in which 17% let employees go, Mr. Colm noted.
Optimism on upswing at industrial companies Crain’s Cleveland Business Manufacturers’ recent surveys suggest a better 201 Local companies and their representatives say they are more optimistic now than they have been for the last two years. Sales are continuing to pick up even through the normally slow months of December and January, and there are no signs that they are slowing.
Two manufacturing groups — Wire-Net and the Precision Metalforming Association — just completed surveys of their members. Both found increased, broad-based optimism with regard to the general economy and their own business prospects and hiring plans. Wire-Net received responses from 213 businesses, mostly local manufacturers of all types.The PMA’s data came from 116 machine shops, stamping plants and other metal fabricators from across the United States, including Northeast Ohio, where its membership is concentrated. “I think this is pretty dramatic evidence that the corner has been turned, and now, hopefully, we can pick up some speed on the straightaway,” Wire-Net president John Colm said. Mr. Colm said he was particularly struck by his members’ optimism about their prospects for higher sales and hiring in 2011. A vast majority of Wire-Net’s respondents, 84%, said they expected to see their revenues rise in 2011 — with 39.5% saying they expect an increase of more than 10%. Only 7.3% said they expected to see a decrease in their sales this year. “That was a dramatic switch from 2009,” Mr. Colm said. “Only 8% in 2009 said revenues would go up.” Likewise, 52% of the PMA’s survey participants said they expect their order volumes to increase over the next three months. That’s only the third time since 2009 in the monthly poll that a majority of the organization’s respondents indicated they expected an increase, and it’s the first time it has happened since 54% said they expected a pickup in February 2010. As for hiring employees, manufacturers indicated they are adding A2Z METALWORKER
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’So far, so good’ Optimism among manufacturers appears broad-based. Manufacturers in the automotive sector have been telling Crain’s they’re seeing steady improvement going into 2011, and those in other industries echo their sentiments. For example, Mentor-based Fredon, which is in the process of doubling its size to 60,000 square feet, is seeing an increase in its defense-related helicopter component business and in demand for parts it makes for diesel locomotives. Sales for the last six months of 2010 were 25% ahead of their pace during the same period of 2009 — and so far this year they are running 39% over where they were last year at this time, said Fredon president Roger Sustar. At Drabik Manufacturing in Cleveland, business has been picking up since late August, but a continued increase in business during the normally slow months of December and January has been a particularly pleasant surprise, said president Jim Drabik. When Mr. Drabik’s workload picks up, it’s often a sign larger companies are making substantial capital investments. Mr. Drabik said his business normally makes a slow and steady climb out of any recession. This time the recovery was slow in coming, but fast and steady once it began.
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Carter said exports were an important driver of the U.S. economy but also helped build the military capabilities of U.S. allies, allowing them to assume more responsibility for their own security.
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U.S. pursues export control reform The Obama administration is continuing its drive to speed export reviews of weapons and high-tech gear despite unrest across the Middle East and should have proposals ready this summer, U.S. defense officials say. Pentagon acquisition chief Ashton Carter underscored the need for reform, saying the current system was so cumbersome it actually drove some nations to buy equipment from other countries. He said the Obama administration was not only willing, but determined to change the system to better protect fewer items, while loosening restrictions on other items that are already widely available on the global market. Escalating protests in the Middle East and North Africa have sparked questions about the wisdom of loosening U.S. export restrictions at a time when Egypt and Tunisia have already seen leaders overthrown. Critics worry that U.S. weapons could fall into the hands of Islamistcontrolled governments that are hostile to the United States or Israel, the closest U.S. ally in the region. Defense officials say they are keeping a close eye on any pending arms sales but the administration is proceeding on a “case by case” basis rather than imposing a blanket moratorium on weapons sales to the Middle East. A2Z METALWORKER
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“It’s in our interest to make this possible,” he said. “When we make it difficult for people, they just give up and go somewhere else to get the equipment they need.” SAUDI, EMIRATES DEALS GOING AHEAD Pentagon spokesman Bryan Whitman said export reforms were driven in part by concerns raised by some of the United States’ closest allies, like Britain and Australia, who complain that current laws hamper their ability to work as closely with the U.S. military as both sides would like. Thus far,Whitman said, there was no move to halt sales to countries like the United Arab Emirates or Saudi Arabia.
Boeing starts assembling first production P-8A Poseidon Boeing star ted final assembly of the fir st U.S. Navy P-8A Po s e i d o n p ro duction aircraft last month at its Renton factory. The Navy plans to purchase 117 of the 737-based Poseidon anti-submarine warfare, anti-surface warfare, intelligence, surveillance and reconnaissance aircraft to replace its turboprop Lockheed Electra-based P-3 Orion fleet. The Navy awarded Boeing a $1.6 billion contract for the first six production P-8A Poseidons in January, following up on contracts for two static-test P-8As and six flight-test aircraft. “Boeing will deliver this first aircraft to the Navy on schedule in 2012 in preparation for initial operational capability, which is planned for 2013,” Chuck Dabundo, Boeing vice president and P-8 program manager, said in a news release. The first production P-8A fuselage arrived from supplier Spirit AeroSystems last month and was loaded into a tooling fixture, Boeing said. Workers have since started installing systems, wires and other small parts. Boeing has refitted an old site in Seattle for P-8 military systems installation and testing.
BAE Wins US DIA Site Contract The US Defense Intelligence Agency (DIA) has awarded two competitive, five-year task orders to BAE under the Solutions for the Information Technology Enterprise (SITE) contract.
The two orders, Customer Engagement and Field Support Services Task Order and Enterprise Operations Services Task Order, are aimed to re-invent DIA IT infrastructure services delivery at all unified combatant commands. Under the $350m contract, BAE will apply its Enterprise Services Delivery Model to improve the effectiveness and quality of IT services delivery across the full spectrum of operations for DIA support of the war fighter. DIA and BAE will develop new models in services automation, knowledge management, remote management processes and information sharing to achieve significant reduction in recurring enterprise operations costs. The DIA is a combat support agency that provides military intelligence to war fighters, defense policymakers and force planners in support of US military planning and operations and weapon systems acquisition.
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Raytheon’s secondgeneration exoskeleton (XOS 2), essentially a wearable robotics suit, has been named one of the Best Inventions of 2010 byTime Magazine.The suit was unveiled for the first time during an event at the company’s Salt Lake City research facility. XOS 2 is lighter, stronger and faster than its predecessor, yet it uses 50 percent less power, and its new design makes it more resistant to the environment. The wearable robotics suit is being designed to help with the many logistics challenges faced by the military both in and out of theater. Repetitive heavy lifting can lead to injuries, orthopedic injuries in particular. The XOS 2 does the lifting for its operator, reducing both strain and exertion. It also does the work faster. One operator in an exoskeleton suit can do the work of two to three soldiers. Deploying exoskeletons would allow military personnel to be reassigned to more strategic tasks. The suit is built from a combination of structures, sensors, actuators and controllers, and it is powered by high pressure hydraulics. Representatives from Paramount Home Entertainment, including the actor Clark Gregg (aka Agent Phil Coulson of the Marvel® Movie franchise), were in attendance to capture footage of XOS 2 to include in a video that was produced to support the release of Iron Man® 2 on DVD and Blu ray.
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Wire Electrical Discharge Machining Process sample management services for the nuclear waste industry throughout the United States. The business was then, and remains today, versed in taking the nuclear waste of the past and providing clean solutions for the future of nuclear waste disposal. NFT is new, because it recently consolidated its two nuclear filtration businesses (manufacturing and services) into one, and just in this past quarter, acquired Paradigm Design and Manufacturing (PDM), an ISO9001:AS9100 specialized 5-axis machine shop, with a customer base that is heavily focused on the aerospace, defense, and medical industries. With this acquisition, NFT not only has its legacy of superior engineering and design capabilities, but now it has superior machine tool capital assets and in-house expertise for its current customers. Terry Wickland, vice president with 20 years of tenure at NFT says, “We were outsourcing our machining requirements to a few different suppliers, and Gary Vaillancourt, owner of PDM, was clearly a superior supplier with outstanding machining capabilities. The acquisition of PDM now offers this capability to our current and our new customers, all in-house. Our customers can now come to NFT for anything from components to full kitting.”
Inspection of Critical High Tolerance Components is Standard Operation at NFT Wow! NFT is a company you want to do business with if you are a Tier One company engaged in the nuclear, aerospace, defense or medical industries! NFT, a minority and family owned business, is a long term supplier to such prestigious entities as the Department of Homeland Security, Department of Energy, Los Alamos National Laboratory, Bechtel Corp, and Savannah River Site to name a few. NFT, with dozens of patents under their belts, has supplied parts to some of the most renowned customers in the world! The company, now called NFT, is a relatively new company, but its divisions date back to 1984, when Gil Brassell, a materials scientist and engineer from a small town in New Mexico, founded Nuclear Filter Technology as a Minority Owned (8A Certified) business. (Gil is, by all means, a success story to hear about, but that’s not what this article is about.) Shortly after founding Nuclear Filter Technology, Gil, a degreed engineer and entrepreneur, saw an untapped business potential for nuclear waste removal services, and opened a new company that provided turn-key analytical A2Z METALWORKER
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NFT’s latest acquisition strategically points to a future of supporting a broader customer base with aerospace, defense, and medical solutions.The acquisition offered NFT the ISO9001:AS9100 certification that these new industries expect. And customers, new and old, are feeling the positive changes. A Bit Of History Is Key To Understanding NFT’s Capabilities. NFT was the first company in the world to provide ventilation for flammable gas mixtures in nuclear gas containers. Founded on unique products that safely vent gases through robust, chemically inert and radiation resistant carbon composites, NFT’s pioneering inventions set the standard and launched an industry in vented nuclear waste packaging. The company is largely family-owned , with CEO Travis Brassell, Gil’s son, Gil’s daughters Crystal Dunkle (HR Assistant) and Heather Klebba (International Business Development), and nephew Arnold Brassell, who serves as Operations Manager. The company’s team members who are not family members include Vice President Terry Wickland, as well as a number of key employees, including chemists, scientists, engineers, machinists, and technicians, many with more than a decade of experience. The company has dedicated teams in 7 states who support customers throughout North America. Their comprehensive services include: • Complete Mechanical Manufacturing
• Statistical Analysis • Best Value Contracting with Full-Service and Specialty Analytical Laboratories • Packaging and Shipping of Samples • Sample Data Validation and Verification • Report Preparation and Sample Data Archiving • Preparation of QA and Blind Samples • Laboratory Audits • Sampling and Analysis Plans NFT, as an NQA-1 approved supplier, now offers an ISO9001:AS9100 certified machining and fabrication facility. The team is excited now to expand their expertise and services into the new aerospace, defense, and medical industries. What’s New And Exciting!
Tight Tolerance Wire EDM moving, as they continue to pioneer and lead the industry. The Flex Lase system is equipped with high power fiber laser technology, 6 axis robot based process articulation, and a variety of fixturing options to address new laser machining applications. Hear From NFT Customers! “I have been working with NFT for nearly 25 years now. Their engineering staff and equipment is state of the art, and they’ve just purchased a superior machine shop that expands their capabilities. NFT builds all kinds of nuclear grade filters for us, as well as nuclear canister cans and specialized equipment.Their quality is absolutely superior, and you can’t find many companies out there who are NQA1 qualified.
FLEX LASE Universal Laser Processing Cell NFT recently acquired a multi-axis laser processing system for welding a new series of containers. Featured on this month’s cover, this state of the art FLEX LASE universal laser processing cell was supplied by VIL Laser Systems, a Wayne Trail Technologies company, based in Ft. Loramie, OH. The investment in this laser processing system is a good example of the direction that this innovative company is
A few companies have opened in the past 25 years with manufacturing capabilities for the nuclear field, but we’ve never used them. I absolutely recommend NFT!” Engineer, Savannah River Nuclear Solutions “PDM is willing to take on difficult and challenging projects. Gary works very well with our designers. The knowledge Gary/PDM has of 5 axis CNC manufacturing and its capabilities helps our team design easier alternate ways to create the end machined product. Gary is great to talk with on the phone and is very attentive and responds quickly. The quality of product is superb and Gary/PDM stands behind their product 100%. PDM has worked with our company for over 4 years and continues to be a great supplier/partner.” President, Acoustics Manufacturer For more information, go to www.nuclearfilter.com or contact the company at 303-384-9785.You will be glad you made the call!
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Industry heads for record deliveries Airbus and Boeing are on course to ship more than 1,000 aircraft this year, but can the airlines absorb all these new jets? Airlines will digest more new mainline airliners than ever before in 2011, as deliveries rise by 5% and surpass four figures for the first time.
Shipments were effectively flat last year, as Airbus’s slight increase was offset by a small decline in deliveries from Seattle. Airbus again out-produced its rival - for the eighth year in succession - delivering 510 aircraft. This breaks its previous all-time output record of 498, set the year before. Boeing’s deliveries fell slightly from 481 in 2009 to 462, with the absence of 787 shipments beginning to tell on the airframer’s output. As a result, the two rivals’ combined delivery tally, 972 aircraft, was down slightly on the 979 delivered in 2009, which at the time was an industry record. However, this will change in 2011 as the two manufacturers ramp up output across both their single-aisle and widebody lines. Boeing should finally begin to ship Dreamliners to customers, as well as the stretched 747-8. Airbus’s chief salesman John Leahy shrugs off the pessimistic outlook that, he says, was prevalent a year ago. “A lot of experts were talking about a 30% reduction in our production and Boeing’s production, and that it was inevitable there was going to be a double-dip recession,” he says. A2Z METALWORKER
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Even the International AirTransport Association “was predicting the airlines would have the worst year they had ever had in the history of international aviation.Well, none of that turned out to be right,” points out Leahy, adding that the industry is “resilient” and is “coming back”. The 780 narrowbodies produced by Airbus and Boeing last year accounted for about 80% of their total deliveries. Both manufacturers are progressively ramping up to reach a combined output of almost 80 singleaisle aircraft a month within the next two years, based on already announced increases. And both are evaluating further boosts which could take their combined monthly rates into the 90-100 aircraft range. Airbus expects its deliveries this year will rise to about 520-530 aircraft, while Boeing forecasts 485-500 shipments - its final tally dependent on how successful it is getting series production of the 747-8 and 787 under way. Whatever happens, production should surpass 1,000 units for the first time. “The market’s increased preference for new equipment has resulted in premature obsolescence for many older jets, weakening companies that depend on aftermarkes for the bulk of their profit,” says Aboulafia. “Right now, airline profits and passenger traffic look strong so there’s not much risk other than a doubledip recession or sustained, very high fuel prices,” adds Aboulafia. “But there are certain areas of concern. Both Airbus and Boeing are using new, very high A330 and 777 rate plans as a way of hedging against a successful 787 ramp-up. But the market does not need 10 a month of all three types, particularly if the A350 XWB arrives on time.”
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Boeing Bid Beats Europe for Tanker The Pentagon awarded Boeing Co. a contract worth more than $30 billion for aerial refueling tankers, closing a chapter in a tortured bidding contest, but potentially launching a fresh trans-Atlantic political controversy.
billion, calls for delivery of 18 aircraft by 2017. Overall, the contract is worth more than $30 billion, according to Air Force Secretary Michael Donley. EADS’s proposal is built around the Airbus A330 jet. Boeing forwarded a design built around its 767 commercial aircraft.
The award preserves Boeing’s decades-long position as supplier of refueling aircraft to the Air Force, and shores up its standing as a U.S. national champion. The Pentagon’s move is also likely to feed perceptions in European capitals that the U.S. defense market—the biggest in the world—remains largely closed to European defense suppliers. The losing bidder was EADS North America, a unit of European Aeronautic Defence & Space Co.
Boeing’s victory promises to breathe new life into its 767 wide-body aircraft, which entered service in 1982 but has seen commercial orders dwindle in recent years. Boeing has 50 orders remaining for the twin-engine jet, a long-haul workhorse for airlines around the world. The tanker win lets Boeing keep building the jets at its huge Everett, Wash., factory and could help the company attract new commercial orders.
Past efforts by the Air Force to replace its tankers have been upended by scandal, and industry observers said a protest could stall delivery of the aircraft. Ahead of the announcement, the governors of Alabama, Mississippi and Louisiana sent a letter to President Barack Obama in support of the bid by EADS, which proposed building its tanker at a new facility in Mobile, Ala.
Thousands of U.S. manufacturing jobs are at stake. Boeing proposed to build its tanker at existing facilities in Washington and Kansas, and said the program would support around 50,000 total U.S. jobs and hundreds of suppliers around the country. EADS said its tanker would keep 48,000 Americans employed, and bring jobs to the depressed Gulf Coast region.
In announcing the award, Deputy Secretary of Defense William Lynn emphasized the Pentagon’s new focus on cost savings. The contract, he said, “favored no one but the taxpayer and the war fighter.”
The KC-X refueling tanker is an effort to replace the Air Force’s aging fleet of KC-135 tankers, which began flying under President Dwight Eisenhower. But the KC-X came to symbolize a highly politicized military procurement process. Previous efforts to pick a winner collapsed amid protests and procurement scandals. This latest award marks the Air Force’s third major attempt to replace its tanker fleet.
The Defense Department said the first phase of the deal, worth $3.5 • 30 • Nov/Dec 2007 22 • March/Apr 2011
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537 W. Pickett Circle, Suite 800 Salt Lake City, UT 84115 Force Protection Delivers Ocelot Vehicles for Australian Land 121 Force Protection has delivered two variants of the Ocelot protected light mobility vehicle (PMV-L) to Australia for verification and validation at the Monegeetta Proving Grounds, Victoria, Australia. The delivery is for the next phase of evaluation for the Australian Land 121 Phase IV production contract. Force Protection chairman and CEO Michael Moody said the delivery was a significant step in the bidding process. Force’s Ocelot is one of the three companies selected for the program and if successful in securing the contract, the company will produce 1,300 vehicles worth $A1bn for the Australian Armed Forces. Ocelot is designed with a V-shape hull to provide top survivability levels to protect crew and mission systems from mine and blast threats.
F-35 production model a success on first flight Lockheed Martin accomplished another milestone on the F-35 joint strike fighter program recently with the first flight of the first production model airplane.The one-hour flight of aircraft number AF-6, an F-35A conventional takeoff-and-landing version, from Naval Air Station Fort Worth Joint Reserve Base went smoothly, the company said. “The aircraft was rock-solid from takeoff to landing, and successfully completed all the tests we put it through during the flight,” said A2Z METALWORKER
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www.metalsupermarkets.com Lockheed test pilot Bill Gigliotti. “The Air Force is getting a great jet that represents a huge leap in capability, and we’re looking forward to getting it into the hands of the service pilots in just a few more weeks.” The plane will make additional test flights before it is turned over to the Air Force and flown to Edwards Air Force Base to be used for developmental flight testing. The aircraft’s initial flight preceded first flights for two F-35s, both of them F-35C Navy carrier versions, that were among the 13 flight test plans originally budgeted.
Sustainability Can Pay “Huge Dividends” For Companies Editor in Chief Gary Mintchell wrote in Automation World that “applying sustainability as a manufacturing strategy pays huge dividends.” Mintchell notes that the concept has become obscured by buzzwords, but at its core “manifests itself in activities such as reducing the amount of energy or utilities-electricity, oil, water-consumed in production, seeking alternative energy sources such as re-using waste heat, using power from solar or wind sources, recycling or otherwise reducing material use.” Mintchell describes in detail how some companies have successfully implemented sustainable manufacturing processes, and concludes, “Manufacturers are developing many innovative methods for achieving sustainable manufacturing,” and “in the process, they are discovering untapped areas for efficiency and cost reduction.”
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US Army Selects ATK Training Tank Ammunition Alliant Techsystems (ATK) has received a four-year, $54m contract to supply 120mm training tank ammunition to the US Army. As per the $54m order, the 120mm training ammunition includes the M865 kinetic energy and the M1002 multipurpose anti-tank training rounds for the M1A1/A2 Abrams main battle tank. The training rounds resemble tactical ammunition in appearance and ballistic performance to provide the warfighter with a cost effective and realistic training experience. The company has delivered more than four million rounds of training tank ammunition to the US Army, as well as the US Marine Corps and allied militaries.
BAE’s Turret Deploys in CV-22s, MV-22s In the past specific and detailed allegations were made concerning theV-22 Osprey’s performance, testing flaws, and survivability issues in anything beyond low-threat situations like the Anbar deployment in Iraq. Despite direct offers, US NAVAIR chose not to respond or address any of those allegations. One of the flaws that appeared headed for correction, however, was the issue of 360 degree covering fire. This capability is useful for fire support. It is especially helpful when entering or covering landing zones, where rotary aircraft are most vulnerable.
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The Osprey’s huge propellers and the positioning of its engines had created obstruction issues for normal machine gun mounting locations, but AUSA 2007 saw BAE Systems promoting a retractable belly turret solution based on a 3-barrel 7.62mm GAU-17 minigun. Special Operations Command has ordered some, and now the US Marines have deployed with them.
Ball Aerospace Cloud Cameras Fly Aboard NASA’s Glory Mission Two cloud cameras built by Ball Aerospace & Technologies Corp. will fly aboard NASA’s Glory climate-monitoring mission scheduled to launch, from Vandenberg Air Force Base in California. Ball Aerospace designed and built the semi-custom Glory cloud cameras for NASA’s Goddard Space Flight Center using standard CT-633 star tracker electronics and custom optics and software. The cloud cameras are mounted separately but will operate in conjunction with the Aerosol Polarimetry Sensor, which provides data on the properties of black carbon and other types of aerosols as well as clouds in the Earth’s atmosphere. www.omax.com 1.800.838.0343
The Glory cameras extend technologies first developed by Ball for the successful cloud camera flying onboard the Cloud-Aerosol LIDAR and Infrared Pathfinder Satellite Observations (CALIPSO) mission launched in 2006. Once on orbit, Glory will join CALIPSO as part of NASA’s Atrain satellite formation of Earth-observation satellites.
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Systems. Pilkington Metal Finishing additionally has achieved the ISO9001:2008 and ITAR certifications.
Pilkington Metal Finishing is celebrating 30 years in business this year! If you are involved in precision manufacturing or fabrication, likely you have sources for heat treating, powder coating, anodizing, non-destructive testing (NDT), liquid and conversion coating, screen and pad-printing and other special processes, but less likely that you have a supplier that does it all! And with Pilkington Metal Finishing strategically located just minutes from the Salt Lake City Airport, their customers can easily and cost effectively be located anywhere west of the Mississippi. Van Pilkington, founder and co-owner of Pilkington Metal Finishing says, “All of our business competencies have evolved from our customers’ requirements.” The company started in a small garage, and now sits in an impressive 75,000 foot facility with more than 140 employees. The company is operated by a core management team of 3: Van, co-owner and brother David Pilkington, and Director of Quality, Wayne VanTassell. The Pilkington team is very experienced in special processes, with more than one-third of the employees having a tenure of 5 plus years at the company of whom 18 employees have 10 years or more with the company. Today, the company continues to satisfy its customers with critical Nadcap Certifications, which they embarked upon first 6 years ago. Their Nadcap certifications today include 4 main categories: Chemical Processing; NDT, Heat Treat and Aerospace Quality A2Z METALWORKER
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Van says that at Pilkington you will find some of the latest in metal finishing technology and equipment. “We continue to invest in processes, equipment and training. We have the ability to test our coatings in-house as well as calibrate most of the equipment needed to run our business. Our capital expenditures are a part of our commitment in our business practices -- to remain competitive we must always upgrade and improve in order to best serve our customers.” Pilkington strives to be viewed as an extension, in essence, an external department, to their loyal customers. For instance, Pilkington meets weekly with several key customers, much like an internal department within an organization. “We like routine meetings and conversations with our customers so we can learn how to better serve them, to address problems in their early stages, and to celebrate victories as well.” Today, Pilkington’s customers include some very large companies
from the aerospace, medical, military and sporting goods sectors. Pilkington credits their customers for encouraging them to continuously expand the special processing services they offer. “While high-quality standards and quick-turn are primary objectives, we additionally reduce costs and project risk by combining many finishing operations right here, under our roof.” Enough of an advantage that it is not unusual for Pilkington Metal Finishing to process over a hundred separate job orders and tens of thousands of parts in a given day!
background combined with quality systems management are a fantastic addition to our capabilities”.Van additionally credits his father, Lew Pilkington, for superior mentoring over the past 30 years. I think Van’s philosophy towards business success is worth repeating “If you are willing to do what’s needed instead of what you want to do, there is always opportunity.”
In order to ensure that Pilkington maintains its reputation for meeting their commitments, the company offers many advantages. The Pilkington facility, owned and built by Pilkington, is designed specifically for their metal finishing with secondary containment, excellent hazardous waste systems, hoists and lots of 440 3-phase power. • An on-site maintenance staff includes a journeyman electrician and certified mechanic that maintains the facility and services machinery in a preventative maintenance mode. • The company has invested in redundant equipment in critical areas so that down time is reduced to a minimum. • The company has departments with specialists dedicated to their respective areas of responsibility including a Quoting and Job Costing Department, Quality Department, HR department, Production Management and Department Managers who are specialists in their trade. • On-going Investment into Nadcap and ISO quality systems with a commitment to continuous improvement. David Pilkington, a U of U graduate of geo-physics, had enjoyed a very successful and lucrative career in domestic oil exploration. David joined as a partner with Van in 1991 and brought with him a broad range of business experience. “David has been the bold one when it comes to planning and investment. His engineering and technical experience has grown this business far beyond what I thought might be possible” says Van. “We’re fortunate to have Wayne VanTassell in our group as well. His chemical engineering
Van also views his customers, big and small alike, as an integral part of the Pilkington business. The big customers, he says, are the brick that make the building and the small customers are the mortar. Both are equally important in ensuring that Pilkington’s business remains consistent, and that sound growth can occur. What’s Next? Pilkington’s mantra is to offer the special processes that his customers need, so new processes, and the latest technology will be added to the metal finishing menu of capabilities as demand occurs. But a succession plan? Don’t worry.Van and David Pilkington’s sons are involved in the business.You can plan on Pilkington Metal Finishing being around for a long,long time! For more information, contact them at 801.972.2146 or go to pilkingtonmetalfinishing.com.
Continued next page A2Z METALWORKER
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Pilkington List Of Approved Specifications Process
Customer
Specification
Pigmented Organic Coatings on Aluminum High Performance Organic Coatings on Aluminum Superior Performance Organic Coatings on Aluminum Anodized Architectural Aluminum Hard Anodic Coating Anodic Treatment of Aluminum Alloys Heat Treatment of Wrought Aluminum Alloys Heat Treatment of Aluminum Alloy Castings Salt Spray Testing Penetrant Inspection Sulphuric Acid Anodizing Penetrant Inspection Heat Treatment of Aluminum Alloys Boric-Sulfuric Acid Anodizing (Classes I and V) Chemical Conversion Coatings for Aluminum (excluding Class B) Application of Chemical and Solvent Resistant Finishes Application of Interior Decorative Finishes Hard Anodizing - Classes I and II Application of Polyurethane Enamel Application of Urethane Compatible Primer Temper Inspection of Non-ferrous Alloys Liquid Penetrant Inspection Penetrant Inspection Polishing and Texturing Aluminum Surfaces Hard Anodizing – Aluminum Sulfuric Acid Anodizing Passivation Treatments for Corrosion-Resistant Steel Painting of Metal Parts Aluminum Anodizing Type I Aluminum Anodizing Type IC Aluminum Anodizing Type II Aluminum Anodizing Type III Chemical Conversion Coating on Aluminum Chemical Conversion Coatings on Aluminum and Aluminum Alloys Surface Treatments and Inorganic Coatings for Metal Surfaces Painting Chemical Conversion Coating Chemical Conversion Coating Anodic Coating Anodic Coating Hard Anodic Coating
Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Boeing Industry Standard Freightliner Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Industry Standard Paccar Williams Intl. Williams Intl. Williams Intl. Williams Intl. Williams Intl.
AAMA2603 AAMA2604 AAMA2605 AAMA611 AMS2469 AMS2471 AMS2770 AMS2771 ASTM B117 ASTM E1417 BAC5022 BAC5423 BAC5602 BAC5632 BAC5719 BAC5736 BAC5755 BAC5821 BAC5845 BAC5882 BAC5946 BSS7039 DPS4.707 DPS9.314 DPS11.04 DPS11.05 QQ-P-35 49-00023 MIL-A-8625 MIL-A-8625 MIL-A-8625 MIL-A-8625 MIL-C-5541 MIL-DTL-5541 MIL-S-5002 CS0033 CP3210 CP3212 P3100 P3102 P3103
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Japan Earthquake: Robots Help Search For Survivors J apan’s earthquake will be a major test for search-andrescue robots like Quince, developed by Chiba Institute of Technology roboticists, shown here during a demonstration.
Japan’s leading experts in rescue robotics are deploying wheeled and snake-like robots to assist emergency responders in the search for survivors of the devastating earthquake and tsunami that struck the country last month.
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Details are still scarce, but I’ve gotten word that at least two teams plan to use their search and rescue robots, one team in Tokyo and another in or around Sendai, the city that suffered the most damage in the 8.9 magnitude earthquake and ensuing tsunami. I’m waiting confirmation about a third team, also in Tokyo. (There is no information about the presence of robots at Japan’s troubled Fukushima nuclear power plants, though that would be an ideal application for teleoperated repair and inspection robots.)
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Dr. Robin Murphy, director of the Center for Robot-Assisted Search and Rescue (CRASAR) at Texas A&M University, in College Station, and one of the world’s top experts in rescue robotics, confirms that a team led by Satoshi Tadokoro from Tohoku University and a team led by Eiji Koyanagi from Chiba Institute of Technology’s Future Robotics Technology Center, have deployed, or are about to deploy, their robots.
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She reports that Dr. Tadokoro is “en route” to Sendai, where he lives, with the Active Scope Camera, a remote operated 8-meter-long snakelike robot that carries a scope camera and can slither through small spaces. According to Dr. Murphy, it’s “possibly the most capable robot for tight spaces.” At the same time, Dr. Koyanagi will use an agile robot with tank-like tracks called Quince, capable of driving over rubble and climbing stairs, around his home area in Tokyo.
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Introducing the a51nx. It’s aIt’s one-machine expansion program. Introducing the a51nx. a one-machine expansion program. It expands the work envelope by 14%, boosts spindle torque 19%, 19%, improves rigidity for expands the work envelope by 14%, boosts spindle torque improves rigidity for higher 5 It ways smarter. 4 times faster. 2 times the tool life. Suddenly, titanium’s not sohigher tough. metal-removal rates and reduced vibration, cuts non-cut time with an axis acceleration of 1G,of 1G, metal-removal and reduced vibration, cuts non-cut time with an axis ADVANTiGE fromrates Makino brings together five advanced technologies that acceleration make working crushes index timemore by 65% reliability. Most ofaall, the enables you to expand with titanium productive cost-effective. It’sMost significant in titanium crushes index time byand 65%increases andand increases reliability. of all,a51nx the breakthrough a51nx enables you to expand your ability to make lower-cost parts faster. See how at makino.com/a51nx. process technology, it’s onlyparts fromfaster. Makino. you can overcome the traditional your ability to makeand lower-cost SeeSee howhow at makino.com/a51nx. challenges of titanium at makino.com/advantige. Salt Lake City Showroom Denver Showroom Salt Lake City Showroom Denver Showroom 3676 W. California Ave. 637 Osage Street 3676 W.2 California Ave. 637 Osage Street AUT Z METALWORKER • 33 • March/Apr 2011 A2Z METALWORKER Salt Lake City,David 84104 Denver, CO 80204 For more information on all Makino products in80204 Arizona, contact Salt Lake City,Gundersen UT 84104 at 602-228-0347 or David.Gundersen@makino.com. Denver, CO Phone: 801.886.2221 Phone: 303.571.4933 Phone: 801.886.2221 Phone: 303.571.4933
© 2010© Makino 2010 Makino
• 33 • March/Apr 2011 © 2010 Makino
well. Nearly half of global installations in 2010 were in China and India, eclipsing the growth rates seen in the North American and European markets.
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Steen Broust Nielson, Director at MAKE Consulting says: “Some markets - particularly the US - finally showed in 2010 the full damage brought on by the global recession. But drops in some markets were balanced by growth jumps in other markets. Global growth is set to resume in 2011, but the global wind market is seeing shifts in demand, and strategic positioning in the market to capture growth will be key for companies in the sector in coming years.” MAKE Consultancy’s Market Outlook 2011 provides a global forecast of annual installations of new grid connected wind power capacity from 2011 to 2016 based on the analysis of 45 key and emerging wind markets. Key findings of ‘Market Outlook 2011’: • Based on 2010 installations MAKE predicts the global wind market to grow with a CAGR of 11% in the period 2011-2016 with China is expected to lead this market growth;
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More Businesses Seeking Loans, Making Acquisitions The Chicago Tribune reports, “Now that demand is up and business is finally improving for many companies, they’re doing what they always do at the beginning of an expansion - calling the bank and asking for a loan.” And in a shift from the past several years, banks are agreeing. “In the last three months of 2010, US Bancorp wrote $8 billion in new business loans, the most in two years.” Other major banks are doing much the same. “Companies are talking about growth in ways they haven’t for three years,” said a Wells Fargo official. And “in another hopeful sign, about 75 percent of the loans taken out in the last three months were to pay for mergers and acquisitions.
Global wind market to resume growth in 2011
• Emerging markets, as well as offshore wind power are expected to gain in strategic importance; • Asia Pacific markets are expected to account for more than half of the market growth in 2011 with China and India leading the region; • The Americas, Canada, Brazil and Mexico are expected to see significant growth in 2011; • Near term growth in Asia Pacific and the Americas is expected to outpace Europe; amd Installation levels in Europe are expected to witness positive growth, with the slow-down in mature Southern European markets offset by continued high activity levels in the emerging markets of Southern and Eastern Europe.With few offshore projects to reach completion in Europe in 2011, European offshore installations are expected to reach 2010 levels.
Lockheed Wins Minuteman III Missile Subcontract
A new report predicts that the global wind turbine market will expand in 2011, with an estimated growth of 18%, after the global growth in new grid connected wind capacity slowed in 2010.
The Philadelphia Business Journal reports Lockheed Martin “said recently it has received a $12.5 million subcontract from Northrop Grumman... to refurbish re-entry vehicle arming and fuzing assemblies for the US Air Force’s Minuteman III Intercontinental Ballistic Missile system.”
Around 34 GW of wind generated power came online in 2010, 3.5% more than 2009, however not all wind markets fared equally
The contract covers one year of work “with an option for a second year.”
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There are several benefits to the Misubishi Waterjet that you will not find with other waterjet machines.If you are looking for speed, you will be pleased to know that Mitsubishi has the fastest and most rigid Waterjet cutting machine in the industry. If you are looking for low maintenance costs, you will be happy to hear that Mitsubishi has the lowest maintenance of any Waterjet machine in the industry. Some of Mitsubishi’s unique features include: • Fully supported gantry style construction built like a machine tool driven by twin ballscrews for the best speed and finish without sacrificing accuracy. • KMT 90,000 & 100,000 psi pumps double the cutting speed while using less abrasive than any other pump made from any manufacturer. • Separate stainless steel drop in tank isolates cutting area from the machine tool’s frame to maintain accuracy across the entire travel.
Benefit 1: Unsurpassed quality, longevity, and accuracy for many years to come. • Abrasive Removal System standard. Spent abrasive automatically pumped out of the tank, through a centrifuge separator and into a disposable bag for removal. No need to stop cutting to have the spent abrasive dug or pumped out of the tank. • Auto Grease System. Never need to remove covers to grease & maintain the machine. • KMT’s Intensifier pump requires less time to maintain, and works more hours between maintenance intervals than any direct drive pump. • KMT’s Intensifier pump’s seals last longer than any other pump made due to the longer stroke length and slower stroke speed.
Benefit 2: Increased GREEN LIGHT cutting time resulting in more billable hours. • Mitsubishi’s industry standard control & 2 year warranty. • True Industrial CNC Machine tool Control, not a PC. The entire system has matched motors, drives, amplifiers, and CPU for finer and faster interpolation with greater power. • More powerful standard software such as true shape nesting for maximum material utilization. Auto centering & skewing standard for quick set up. • Automatic Z axis probe for constant height control, and collision detection to eliminate catastrophic head crashes. • IntelligentTaper Control automatically compensates for taper for straighter, more more accurate cutting without reducing speed.
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Your Source For Single Machined Components To Complex Automation Equipment needed, and we purchased 1-2 machines at a time. This allowed us to pay them off before making any new purchases. Foremaster is built on a solid and conservative financial model, ensuring that we can weather downturns.” The company weathered the 2008-2009 economic downturn without a single layoff! In fact, Foremaster Tool has no sales force and does little to add to their customer base as they are kept extremely busy with repeat business from satisfied customers.
Foremaster Tool is a precision manufacturing company in Northern Utah with a long family legacy of producing quality and exacting machine work. Their long list of high-profile customers continues to depend on Foremaster Tool’s varied machining, assembly and inspection capabilities as well as their capable staff and sparkling, professional facility. Large Fortune 500 customers have trusted their very complex parts and assemblies to Foremaster Tool. Their list of customers includes several large aerospace & defense contractors, automotive suppliers as well as local and national manufacturers who are impressive by any standards. There are many reasons why Foremaster Tool is a leader in precision machining and manufacturing, but several unique elements and a family conviction have contributed significantly to their success. Alvin (Pete) and Bonnie Foremaster founded the company 41 years ago after Pete had spent years in the precision machining/tool and die trade and was confident in his ability to open his own business. He also had a succession plan in son Brian. Brian worked for the company from the time he was in high school, then Brian opted to enhance his skills outside of the company for a number of years. Brian learned more about the trade while working at a few very large companies, including Honeywell. At age 25, Brian felt he had the newly acquired skill sets to come back into Foremaster Tool full-time. Brian is assisted by the management team, which includes Craig Blackett, Bonnie Foremaster, andYolanda Foremaster, Brian’s wife. Bonnie says, “Pete was an expert machinist, and a good business man. Brian, with key team members, has taken Foremaster to the next level.” The Foremaster family has built their business with conservative and solid financial prudence. Bonnie says, “Over the past 40 plus years we expanded the business gradually, increasing the facility size as A2Z METALWORKER
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Foremaster Tool’s facilities have grown with financial stability in mind. The company opened in a 2400 square foot facility, and over the years moved from a 4800 square foot facility, to 9600, and then to 11,000.When they were bursting at the seams and couldn’t even accommodate the floor space for a bar feeder they needed, they planned their move to their current facility, an 18,000 square foot building located in Ogden, Utah.With low debt key to their growth, the Foremaster owners purchased their latest facility. And with their latest impressive facility, Foremaster Tool is poised again for growth. The team members at Foremaster are almost all journeymen machinists, and approximately half have more than 10 years of tenure with the company. Brian Foremaster, president and co-owner with Bonnie Foremaster, says, “We only bring on 1 or 2 trainees at a time, and our team mentors them until they become expert machinists. Additionally, our turnover rate with our journeymen machinists is almost non-existent.You get years of true craftsman expertise with the team at Foremaster.” The company is well versed in electrical panel assembly. In fact, they have a master electrician on staff, and their accomplishments include complete high level assembly of products requiring electrical
panels. Today, companies like ATK Launch and Autoliv capitalize on Foremaster’s capabilities in this arena. Foremaster Tool specializes in custom tooling with quick turn-around, and there aren’t many machine shops that can do this for their customers. Only shops with very experienced journeymen machinists can satisfy these requirements. They are also well- known for their unique ability manufacture automation assembly equipment. Craig Blackett, operations manager says, “Our customers come to us with a design. We then price the machine components, price the total assembly, machine the parts, and do the final assembly. If and when there is an issue, we are responsible, and we engineer the solution. There is no going back and forth with several machine shops to get the issue resolved.” Brian adds, “This also makes the end automation assembly equipment less expensive for our customers, because there aren’t several party add-ons.We can also turn the product around to our customers much faster, since all of the deliverables are under our control.” When Pete Foremaster initially purchased machines to start his business, Tracy Smith, 2nd generation owner of Smith Machinery, were business associates and friends and worked together to select the right equipment for Pete’s vision of his business. Today, Brian Foremaster continues to purchase high-performance/high-value machine tools from Smith Machinery. He says, “We purchase machines that epitomize operator efficiency – and Mazak fits this bill.Their controls are so user friendly that we have our machinists operating 2 Mazaks simultaneously. There isn’t another machine I can think of where one machinist can safely and efficiently run two machines. In essence, we really look to find both quality and value when we buy a machine. We find that Mazak fits this requirement very well.” Obviously their Mazak machine tools help Foremaster Tool to run their business efficiently as well as profitably, but Brian is quick to admit that another very important reason he purchases his machines from Smith Machinery is their dedication to customer support and satisfaction. “You will not find better local support in this industry than you will find with Smith Machinery. Their Applications Engineer, Ben Anderson, is the best A.E. I have come in contact with, ever! Their
sales engineer, Scott Trumble, always goes the extra mile. He is here for every installation and he stops by at least once a week to see how Smith Machinery can help our business.The Smith Machinery team members are both knowledgeable and a pleasure to do business with. They are trustworthy.” Brian points to a recent event that describes the Smith Machinery ethic. “We had a Mazak machine that was 8 years old, and out of warranty. We had contracted a local independent service repair company to repair machine. After 30 days, the machine still wasn’t up and running. So, finally, we called Clark Smith at Smith Machinery, and he told us that he would absorb the cost of the labor if we paid the cost for the parts. Clark got us the support we needed, and within days, we were back up and running. As I have said, Smith Machinery offers support you will not find anywhere else. “ Foremaster Tool has no sales force and does little to add to their customer base, Brian admits. They don’t have time to, because they are kept extremely busy with repeat business from satisfied customers. However, Foremaster Tool does welcome new business and encourages companies to contact them if you are looking for a supplier that can produce parts that are extremely complex and of tight tolerance, but who can also offer electrical and/or mechanical design and assembly.
Foremaster Tool is in Ogden, Utah. When you do business with them, you will find them to be a professional and experienced team capable of providing exacting and quality results, whether it is single machined components or complex automation equipment. Check them out at www.foremastertool. com or call them at (801) 737-0265. A2Z METALWORKER
• 39 • March/Apr 2011
Orbital Sciences Awarded US Missile Contract
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g.. • Jet Processing A Z METALWORKER 66 •Mar/Apr 2010 is now cin 2
Orbital Sciences Corp. has been awarded a contract worth $1.1bn to build intermediate range ballistic missile targets for the Missile Defense Agency. Under the firm, fixed-price contract, the company will manufacture intermediate range ballistic missile targets, associated objects, and integrated logistics support.Orbital will be the prime contractor, with Honeywell and Alliant Techsystems as major subcontractors, according to Reuters.
Advanced Energy Announces $20M Order for Solar Cell Applications Advanced Energy Industries, Inc.announced a high-volume follow-on order from centrotherm photovoltaics AG, a leading technology and equipment provider for the photovoltaics sector. Advanced Energy, a preferred supplier to centrotherm photovoltaics since 2005, will provide the innovative PEII Series Power Supply platform to meet their rapidly growing demand for silicon crystalline solar manufacturing systems worldwide. Shipments are ongoing, and the $20M order extends through 2011. Dr. Hans Betz, chief executive officer of Advanced Energy, commented, “Our relationship with centrotherm photovoltaics has been a strong partnership for many years. Our innovative PEII Series product line enables customers to improve efficiencies and cost-effectiveness – for maximum throughput quality – making it an invaluable addition to a high volume manufacturing environment.” The PEII Series of low frequency products are designed to be among the most reliable and highest-quality power supplies on the market, delivering repeatable, reliable performance. The system is ideally suited for PECVD and anti-reflective coating tools used in silicon crystalline solar cell manufacturing. It provides remarkable power density (>0.9), and the industry’s most advanced functionality including constant regulation, enhanced arc control, and an automated process safeguard capability that allows you to work through a fault condition.
US Manufacturing Remains Strong, Expert Writes In an article titled “The Truth About US Manufacturing,” Mark Perry, a professor of economics at the University of Michigan, Flint, and a visiting scholar at the American Enterprise Institute, writes in theWall Street Journal that while some people may believe that manufacturing is on the decline in the US. But the data, Perry writes, shows that manufacturing remains strong in this country. Times are tough for many in the industry, Perry concedes. But he argues that with the proper skills, American workers will still have a place in the new US manufacturing economy.
Honeywell Expands SOLARC® Coating Materials for Solar Panels Hon eywell Electronic Materials announced it has expanded its line of SOLARC anti-reflective coating materials to include a new formulation that allows for easier application and less material usage.
The new product, called Honeywell SOLARC RPV, is specifically designed to be applied through single-sided roller coating application, which is easier and allows panel manufacturers to use less material than alternative coating methods. SOLARC materials are based on advanced materials used in semiconductor manufacturing. They are transparent coatings that improve the light transmittance through the glass that covers photovoltaic, or PV, panels, thus increasing the PV module efficiency and power output.These coatings also significantly reduce glare from the glass, allowing the PV panel to better blend with its surroundings.
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SOLARC RPV coating has consistently produced 3 to 3.5 percent average transmittance gain across a broad solar spectrum that is relevant for PV cell operation, from 350 nanometers through 1,100 nanometers.
Most commercially available PV panels today lose approximately 4 percent of their potential power output due to light reflection from the front surface of the cover glass. In addition to the decreased electricity generation, the glare from the reflected light is considered aesthetically undesirable, especially in residential rooftop installations.
The new coating has also demonstrated superior durability in a broad variety of accelerated tests designed to imitate harsh environmental conditions to which a PV panel is likely to be exposed during its lifetime.
Honeywell’s SOLARC coatings reduce reflection significantly, resulting in more light reaching the solar cell, which translates into higher power conversion. Panel manufacturers are increasingly using anti-reflective coatings, and SOLARC enables an
This new material is based on proprietary technology derived from 50 years of innovation for the high-tech industry. It is validated by strong internal development processes, and recognized industry test methods and laboratories. A2Z METALWORKER
• 41 • March/Apr 2011
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BAE And Dassault Sign MoU To Develop UAS Proposal BAE Systems and Dassault Aviation have signed a Memorandum of Understanding (MoU) to collaborate exclusively on the preparation and submission of a joint proposal to the UK and French Ministries of Defence for the design, development, production and support of a Medium Altitude Long Endurance (MALE) Unmanned Aircraft System (UAS). The MoU will enable the two companies to establish a framework under which they may jointly pursue this long term business opportunity. This signature follows the United Kingdom and French Governments agreement at the Anglo-French Summit in November 2010 to collaborate on the next generation MALE UAS to meet the requirements of both countries. BAE Systems and Dassault Aviation have already completed a joint MALE UAS feasibility study for the United Kingdom and French Governments. This study has given both companies the confidence to move to the next stage of developing a joint proposal that will harness the considerable UAS capabilities of both BAE Systems and Dassault Aviation.
Dr. Zhigang Wang Joins Makino as Senior Process Development Engineer Makino is pleased to announce the addition of Dr. ZhigangWang to the Makino MasonTitanium Process Research and Development group.Wang brings a wealth of experience in the research of machining titanium and will serve to strengthen Makino’s role as a leader in the titanium A2Z METALWORKER
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machining industry. “Dr. Wang will be a valuable asset in our ongoing pursuit for more efficient titanium machining processes and technologies,” says Mark Larson, Makino’s Titanium R&D Manager. “He will play an active role in researching new and existing processes, while providing detailed analytical reports that go far beyond simple data on speeds and feeds. With his experience and abilities, Dr. Wang will serve Makino well in extending our knowledge and capabilities around the machining of titanium.” Wang has extensive experience as a researcher and published author. His works have been published in the CIRP Annals, the International Journal of Machine Tools and Manufacture and the International Journal of Advanced Manufacturing Technology and include “A hybrid cutting force model for machining of titanium alloys”, “High Speed Milling ofTitanium Alloys Using Binderless CBN Tools and “Study on Orthogonal Turning of Titanium Alloys with Different Coolant Supply Strategies”. Wang earned his PhD from the National University of Singapore and also holds a Masters degree from the Nanjing University of Aeronautics and Astronautics in China and a Bachelor of Science degree from the Nanjing Forestry University in Nanjing, China.
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Recycling Metals, Conserving Resources, Since 1961 Delcam adds data repair module for FeatureCAM CAM software
repair automatically models from a variety of sources, including standard formats like IGES and STEP, plus native files, such as CATIA, Pro/ Engineer and Inventor, and output a file that can be read directly into FeatureCAM. The Solid Doctor is able to tackle all the common problems that can be found when translating low precision and incomplete data, including gaps and overlaps between surfaces, or duplicated and missing surfaces, and generate a valid, high-precision model ready for programming. A combination of automated and advanced tools means that simple repairs can be carried out quickly and easily, while more complex problems can be overcome by deleting and replacing the existing surfaces within the model.
Delcam has introduced a new data repair module for its FeatureCAM feature-based CAM system. The module, which is based on functionality from Delcam’s PowerSHAPE CAD software, will allow FeatureCAM users to repair poor-quality CAD models from a wide range of design software. Once repaired, the models will be able to take full advantage of the highly-automated programming provided by FeatureCAM.
The Solid Doctor first analyses the model and highlights any problems found with a warning label. The automated repair sequence can then be run. Each corrected issue has its label changed from red to green as it is repaired.
At the heart of the new module is Delcam’s Solid Doctor. This allows users to read in and
For the more serious problems that remain, it will usually be necessary to generate replace-
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ment surfaces in the affected area. This can be done easily using Smart Surfacing technology from PowerSHAPE. The user simply deletes the existing surfaces and sketches around the area to be repaired. The software will then analyse the boundary and suggest the most appropriate type of surface to fill the space. Once the user is happy with the quality of the repaired surfaces, they are automatically incorporated back into the model. This process continues until all the inconsistencies have been resolved and a model created that is suitable for machining. “The main benefit of FeatureCAM is its speed and ease of use,” claimed Delcam Marketing Manager, Peter Dickin. “The Solid Doctor provides an equally fast and simple method for repairing imported CAD files, and so will help to further shorten the lead time needed to move from computer model to machined part.” For further information on Delcam’s FeatureCAM software, please contact: -Peter Dickin, Marketing Manager -e-mail: marketing@ delcam.com.
WATER-JET CUTTING Providing...Tighter Tolerances / Minimal Machining Table Capacity of 120” Wide x 360” Long Up to 6” Thick Cutting Capacity
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Range of Sizes... THK: 3/16” to 6” WIDTH: 48” to 120” LENGTHS: 96” to 528”
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www.samuel.com A2Z METALWORKER
• 45 • March/Apr 2011
801-487-9700 www.superiorgrinding.com 245 West Crossroads Square
NOW ISO ISO 9000...2008 9000...2008 CERTIFIED CERTIFIED NOW Long bar grinding up to 20’ long. (Dia depends on Weight) Some Bar Straightening. (We can supply you with material ground to size or you canhave your material sent to us to be ground to size.) Centerless grinding (polish or stock removal) Plunge grinding (Closetolerance and long runs)(Specialize in Production Runs of, pins, shafts medicalparts ect) Angle or surface 144” x 8” x 4”
Through feed grinding up to 5” OD (Length depends on weight) Blanchard grinding 40” swing and 14” under head I.D./O.D. grinding Digital Readout Close Toll. O.D. – 45” L x 12” O.D. I.D. – 9” depth x 10” I.D. Blade Grinding Industrial Machines-12 foot long magnetic beds Surface grinding (12” W / 28” H / 52” L)
We can supply you with material ground to size or you can have your material sent to us to be ground to size.
Hartwig Announces New Management in St. Louis office Hartwig announced that Greg Hartwig has been named theTeam Leader of the St. Louis region. Greg will manage the Sales, Service,Applications, and support staff for the region including Eastern Missouri, Southern Illinois, and Eastern Iowa. Mr. Hartwig will be based in the St. Louis office and will report to Hartwig’s CEO and President. Mr. Hartwig has been with Hartwig since 2001, having roles in Service, Sales, and most recently as the Team Leader for the Hartwig Mountain State territory. During his sales tenure at Hartwig, Greg twice received the Hartwig salesman of the year award. Greg attended Southwest Missouri State University, where he received a degree in Business Management. For more information, please visit the Company’s website at http:// www.hartwiginc.com. CONTACT: Hartwig Sylva Wilson, 314-4265300 Marketing Analyst.
NASA, Others Developing Better Earthquake Detection System Business News Daily profiled George Dickson, CEO of Seismic Warning Systems (SWS), who sells “earthquake early detection technology.” The company “is now working with schools, government agencies, NASA and others to create regional early detection coverage...to give even earlier warning to users.” The article noted that the Dryden A2Z METALWORKER
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Flight Research Center is also a “notable customer” of the company’s current offerings.
New GD Stryker Combat Vehicle Needs Restoration General Dynamics’ new Stryker combat vehicle suffers from snags in the driver’s compartment, and is unsuitable for long missions in Afghanistan, according to the Pentagon’s director of operational test and evaluations, Michael Gilmore. “The army should first fix the seat-release latch, used to evacuate an incapacitated driver. Stryker’s small driver’s compartment restricts movement and leads to fatigue during long missions. It should redesign it as soon as feasible,” he said. The army has been testing the new variant in Arizona and California, US, and has found that it meets and in some cases exceeds its requirements in providing protection. The Stryker, with a double V-shaped, blast-deflecting hull, has been redesigned to protect US troops against roadside bombs in Afghanistan’s rugged terrain. The wheeled Stryker troop transport has a crew of two (a driver and commander) and can carry a nine-soldier squad. The US Army plans to acquire 450 Strykers for deployment in June 2011.
Hear Why You Should Certify Your Flowmeters Why calibrate/certify your flowmeters? It is expensive for your company when compared to the certification cost of a staticcalibration item such as a pressure gauge or OD micrometer. Also, many small companies have no spare flowmeters, so to calibrate means shutting down production lines.
I could give many reasons why you should get flowmeters calibrated/certified such as: DCAS or FAA compliance, Primecontractor requirements, or Medical/FDA regulations. Instead, this article will explain why money saved might be the best and simplest reason of all~ We will use an example a small job-shop performing shieldedwelding gas operations which use Argon or Helium in the process. Most companys meter their welding gas using a brass rotameter flowmeter combined with a pressure regulator attached to the CGA580 fitting on the Argon tanks.These meters are inexpensive, costing around $175-$300 each and their accuracy is accordingly not very good without checking them against a flow standard. Calibration/certification of these Argon/Helium flowmeters at a Primary Standard Laboratory, such as NBS Calibrations, Inc. costs $200-$250 and typically takes 10 working days for turnaround time. Most owners or QC managers scream “How much?” when informed of this and we never hear from many of them again. This reminds me of an old adage in the flow business: Calibration of flowmeters is a messy business. Since flow calibration/certification is a dynamic-calibration process, combining certified gauging with a fluidic flow circuit, something may spill on the floor! The mess is trying to explain that such an expensive and time consuming certification is actually more cost efficient than a company initially perceives. Going back to the example of a welding process shop consuming Argon as a shield gas: At approximately $80/tank of Argon using 16 tanks per month (or 192 tanks/year). Argon is costing your company $15,400/year.This business uses 2 of the combination Brass-body regulator/flowmeters to meter the flow of Argon. My experience with these meters over the years shows they are typically in error +/- 15% of indicated flowrate. For the sake of our example we assume ther meters are reading “low” showing 40 SCFH when the real/calibrated flowrate is 46 SCFH (40 x 1.15 or 15%). This loss sounds small, but let’s look at the math and savings: If using your certified flowmeters to correctly meter the gas, 15% savings on $15,00/ year comes to $2300 saved in Argon each year. Subtracting two flowmeters (calibrated at $225 each per year) is $450, subtracted from $2300 in gas costs, this leaves $1850 in savings by using calibrated/certified flowmeters! This is a significant amount in these lean times.
At first glance it might seem a costly and production stopping endeavor to certify your flowmeters, but in reality it will save you money. Even considering the low cost of purchasing a “spare” flowmeter to rotateout and keep your process going, this makes sense for even the smallest welding or process shops. Contact NBS Calibrations Inc. for more information at 480-894-0592.
US DoD to Equip M-ATVs with Harris Falcon Radio Systems Harris has received an order from the US Department of Defense (DoD) to supply additional Falcon II AN/VRC-103 multiband, multimission vehicular radio systems. Under the $5.5m order, Harris will install the AN/VRC-103 integrated communication system that includes a Falcon II AN/PRC-117F(C) software-defined manpack radio on mine-resistant ambush-protected all-terrain vehicles (M-ATVs). The AN/PRC-117F covers multiple frequencies using military standard voice and data waveforms, ensuring interoperability with a variety of ground-based and airborne equipment. Harris RF Communications US DoD business president Brendan O’Connell said AN/PRC-117F was the first to integrate this solution. A2Z METALWORKER
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AmCon Design &
Contract Manufacturing Expo Colorado Convention Center Hall B2 Denver, Colorado
Tuesday, April 26 9:30am-3:30pm Wednesday, April 27 9:30am-3pm Your one stop source for:
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Meet with 150 suppliers from throughout the U.S. SEE hundreds of manufacturing processes under one roof SOLVE tough engineering, design and production problems COMPARE quality and pricing QUOTE current projects – this is a working show ATTEND free technical seminars BRING PRINTS and problems for review by technical
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Denver '11 ad 10x13 4-c.indd 1
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1/7/11 2:55:56 PM
UAE armed forces, which was rigorously tested and evaluated in extreme desert conditions.
There Has Never Been A Better Time To Help Manufacturing in Colorado and to Help your Business! The RMTMA is the local Colorado chapter of the National Tooling and Machining Association. RMTMA’s Mission is to assist Rocky Mountain custom precision manufacturers in achieving business success by providing resources and by fostering a thriving economic environment. “The real benefit I get by being a member is the networking that goes on at both the local and national meetings. I meet some of the most successful people in manufacturing.” Mike Mittler, Mittler Brothers Machine & Tool “Any business owner in today’s business climate that thinks they have all the answers and doesn’t need the strength and support of a strong business organization is being shortsighted.” Ron Overton, Overton Industries JOIN US ON OCTOBER 20TH FOR AN EVENING WITH STATE Please visit our Website: www.rmtma.com SENATOR ROLLIE HEATH.
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Another 8 Years for the C-130 ATS Training Contract Lockheed Martin recently announced an 8-year, $270 million contract to continue offering its C-130 Aircrew Training Systems (ATS), which provide simulators, computer training, and instruction to C-130 pilots in the USA and around the world. Graduates of the formal school are considered mission-qualified, and can report directly to active units – but not C-130J units.The new C-130J family are very different aircraft internally, and have their own C-130J Maintenance and Aircrew Training System (MATS), with its own instructors and sites. ATS training includes all crew positions, refresher courses, cockpit resource management (initial and recurring), Instrument Refresher Courses, and the Instructor Preparatory Course.The contract also includes a security program, an Environmental Health & Safety program, a scheduling office, a student publications library, and learning center operations. Behind the scenes, a full Training System Support Center (TSSC) supports ATS operations & maintenance, research, and development engineering. Lockheed Martin says that nearly 12,000 students from more than 25 countries depend on C-130 ATS for their training needs every year, and draw on 150 instructors to do so.
UAE Armed Forces to Receive Oshkosh Global HET Al Jaber Group has selected Oshkosh Defense to provide the global heavy equipment transporter (HET) vehicle to support United Arab Emirates (UAE) armed forces. Oshkosh and Al Jaber Group jointly designed a new global HET to meet the requirements of the
The new Global HET is a high-performance, 6×6 transport vehicle with a 70t payload capability and is capable of transporting a main battle tank, armored vehicles, construction and other equipment. The vehicle will help the UAE military reduce the wear on equipment and crew fatigue that occurs when travelling long distances. The initial purchase of Global HETs is likely to take place by early 2012.
Raytheon Delivers 250th APG-79 AESA Radar Raytheon Company has delivered its 250th APG-79 active electronically scanned array radar to Boeing. The APG-79 radar is flown on U.S. Navy F/A-18E/F and EA-18G aircraft, and on the Royal Australian Air Force F/A-18F Super Hornet. “As we recognize this milestone of the 250th APG-79 AESA delivery, it is also significant to note that 85 radar systems were completed for the U.S. Navy in just the last 12 months,” said Eric Ditmars, F/A-18 program director,Tactical Airborne Systems. “The APG-79 radar has revolutionized fighter combat capabilities and dramatically improved situational awareness for aircrews.This combat-proven, advanced radar technology also has logged more than 175,000 operational flight hours.” The APG-79 AESA hardware offers 10-15 times greater reliability than mechanically scanned array radars, which results in lower life-cycle costs. In addition, it provides capabilities that allow warfighters to detect and identify targets beyond the reach of most missiles. The APG-79 AESA radar is in operation with more than a dozen U.S. Navy squadrons. Internationally, the Royal Australian Air Force received the radar system in 2010, marking the delivery of the first foreign military sale of Super Hornets equipped with the APG-79. A2Z METALWORKER
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Buyer’s Guide & Card Gallery Equipment and Services
Troy R. Kattenhorn, CMTSE Sales Manager 6855 West 116th Ave 0 Broomfield, CO 80020 303-466-3777 o Pax 303-466-19790 Cell: 303-437-6357 Email: troy@foothillsmachinery.com 0 www.foothillsmachinery.com
Cell:303-396-3142
ACCESSORIES Shop Tools, Inc._ ______ 303-375-9190 Bytebox____________ 888-Bytebox Coolant Systems ATS Inds.Supply________801-978-4428 ATS Inds.Supply_______ 801-978-4428 Fuchs Machinery______ 303-744-1205 Blaser____________ 801-722-4095 US Shop Tools________ 714-772-9011 DCM Tech ___________800-533-5339 Abrasive Products Ebbco Inc_ _________ 800-809-3901 Fuchs Machinery______ 303-744-1205 Fuchs Machinery_ _____ 303-744-1205 Shop Tools, Inc._ ______ 303-375-9190 Hangsterfer’s_ ________800-433-LUBE Boring Bars Marshall Tool & Supply___ 602-269-6295 Marshall Tool & Supply___ 602-269-6295 Qualichem, Inc._ _______480-320-0308 Micro 100_ _________ 208-888-7310 Star Metal Fluids_ ______800-367-9966 Chucks Cutting Fluids & Oils Marshall Tool & Supply___ 602-269-6295 ATS Inds.Supply________801-978-4428 Cleanroom Blaser_____________801-722-4095 Bytebox____________ 888-Bytebox Castrol_____________800-894-7773
50 50••March/Apr March/Apr2011 2011
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Fuchs Machinery_ ___ 303-744-1205 Moore Tool & Equiopment_ 602-455-8904 Hangsterfer’s_ ______ 800-433-LUBE US Shop Tools________ 714-772-9011 Marshall Tool & Supply__ 602-269-6295 Dust Collectors, Filtration Equip. Qualichem, Inc._ _____ 480-320-0308 Blaser____________ 801-722-4095 Bytebox____________ 888-Bytebox Star Metal Fluids_ ____ 800-367-9966 Castrol _ __________ 800-894-7773 Cutting Tools DCM Tech __________ 800-533-5339 Fuchs Machinery______ 303-744-120 Star Metal Fluids_ _____ 800-367-9966 Marshall Tool & Supply__ 602-269-6295 EDM Materials & Supplies Micro 100_ ________ 208-888-7310 ATS Inds.Supply_______ 801-978-4428 Moore Tool & Equipment_602-455-8904 Blaser____________ 801-722-4095 Shop Tools, Inc._ _____ 303-375-9190 Castrol____________ 800-894-7773 US Shop Tools_______ 714-772-9011 EDM Network_ _______ 480-836-1782 Drills EDM Perform. Access.____ 800-336-2946 ATS Inds.Supply______ 801-978-4428 Global EDM Supply_____ 480-836-8330
Doug Klein, ASQ CQE 5730 E. Leith Lane Scottsdale, AZ 85254 480-626-8131 Fax 480-626-2101 doug@klontech.com www.klontech.com
CNC Swiss
CNC Turning Machining Centers New & Used Barfeeds
(800) 543-7666 (303) 651-6545 Fax (303) 651-6556 Email: mford@automatics.com http://www.automatics.com
Michael Ford
APPRAISER ON STAFF
An ISO 9001 Company
Jeff Klimowicz Senior Sales Engineer Southwest Region: AZ, UT, NV, CO, ID All Products Proudly Made in the USA
Star Metal Fluids_ _____ 800-367-9966 EDM: Dielectric Systems /Filtration Ebbco Inc_ _________ 800-809-3901 End Mills Marshall Tool & Supply___ 602-269-6295 Micro 100_ _________ 208-888-7310 Filtration Equipment Ebbco Inc_ _________ 800-809-3901 Gaging Fuchs Machinery______ 303-744-1205 Shop Tools, Inc._ ______ 303-375-9190 Jaws US Shop Tools________ 714-772-9011 Knives: Replacement Superior Grinding______ 801-487-9700 Laser Accessories Castrol____________ 800-894-7773
Mobile: 480‐320‐0308 jklimowicz@qualichem.com www.qualichem.com
Laser Marking Equipment Total Quality Systems Inc.__ 480-377-6422 Lubricants / Systems Blaser____________ 801-722-4095 Castrol____________ 800-894-7773 Hangsterfer’s_ ________ 800-433-LUB Marshall Tool & Supply__ 602-269-6295 E Qualichem, Inc._ ______ 480-320-0308 Star Metal Fluids_ _____ 800-367-9966 Machine Tool Cool. Filtration ATS Inds.Supply_______ 801-978-4428 Blaser____________ 801-722-4095 Castrol____________ 800-894-7773 Hangsterfer’s_ _______ 800-433-LUBE Marshall Tool & Supply___ 602-269-6295 Star Metal Fluids_ _____ 800-367-9966 Parts Washing Equipment Blaser____________ 801-722-4095
Star Metal Fluids_ _____ 800-367-9966 Solvents /Degreasing Agents Blaser____________ 801-722-4095 Castrol____________ 800-894-7773 Hangsterfer’s_ _______ 800-433-LUBE Star Metal Fluids_ _____ 800-367-9966 Spindles Setco-Pope Spindles_____ 866-362-0699 Springs Subplates Stevens Engineering_____ 800-635-0657 Thread Mills Micro 100_ _________ 208-888-7310 Tooling Systems ATS Inds.Supply_______ 801-978-4428 Fuchs Machinery______ 303-744-1205 Micro 100_ _________ 208-888-7310 US Shop Tools________ 714-772-9011
Protective Computer Enclosures for the Industrial Environment
www.bytebox.com sales@bytebox.com 888-bytebox
Tombstones/Subplates Stevens Engineering_____ 800-635-0657 Work Holding Hardinge___________ 909-225-9292 CALIBRATION SERVICES Advanced Coord. Tech _____303-469-6161 Klontech Industrial Sales_ __480-948-1871 Total Qual. Syst._______ 480-377-6422 INSPECTION EQUIP Advanced Coord. Tech _____303-469-6161 ATS Industrial Sup______ 801-978-4428 A Z METALWORKER • 51 • March/Apr 2011 2
www.kdcapital.com
www.
65 South Cottonwood Street (300 W) 6577 Salt Lake City, Utah 84107 Sa
Gage-Lab Products G
922-1674
Dimensional Gaging Specialists
Tim Zimmerman
tz@gagelabproducts.com
phone (801)716-2972 fax
(8 (801)716-2975
c cell
(8 (801)918-8798
www.gagelabproducts.com
FIXTURING Gage Lab Products______801-716-2972 Low Temp Instrumentation Klontech Indust. Sales___ 480-948-1871 High Precision Devices_ __303-447-2558 Stevens Engineering_ _ 800-635-0657 OGP _ __________ 480-889-9056 Metrology Instruments Fixturing Designs Advanced Coord. Tech 303-469-6161 _ __ Total Qual. Syst.______ 480-377-6422 Stevens Engineering_ _ 800-635-0657 CMM Probes Datum Inspection_____ 602-997-1340 HARDWARE Paul W. Marino Gages___ 800-528-9785 Gage Lab Products_______801-716-2972 Datum Inspection_ ____ 602-997-1340 Klontech Industrial Sales_ 480-948-1871 Horizon Carbide Tool__ 480-968-0957 Metal Supermarkets_ _ 801-972-2441 Gage Lab Products______801-716-2972 Klontech Industrial Sales_ 480-948-1871 OGP _ __________ 480-889-9056 Metals OGP ___________ 480-889-9056 Total Quality Systems Inc.__ 480-377-6422 AZ Tool Steel LLC_ ____480-784-1600 Optical Comparators Total Quality Systems Inc._ 480-377-6422 Erickson Metals_____ 877-543-6061 Advanced Coord. Tech _ __ 303-469-6161 Metal Supermarkets_ _ 801-972-2441 Coordinate Measuring Datum Inspection_____ 602-997-1340 Western States Metals__801-978-0562 Mach. Advanced Coordinate Tech_ 623-780-4137 Gage Lab Products_______801-716-2972 Metals: Bar & Plate Datum Inspection_ ____ 602-997-1340 Klontech Industrial Sales_ 480-948-1871 AZ Tool Steel LLC_ ____480-784-1600 Klontech Industrial Sales_ 480-948-1871 OGP _ __________ 480-889-9056 Mold Steel Moncktons Mach Tools_ 303-571-4933 Total Quality Systems Inc.__ 480-377-6422 AZ Tool Steel LLC_ ____480-784-1600 OGP ___________ 480-889-9056 Nickel Alloys Total Quality Systems Inc._ 480-377-6422 Particle Inspection Mach AZ Tool Steel LLC_ ____480-784-1600 DCM Tech __________800-533-5339 Gauging Equipment Advanced Coord. Tech _ _ 303-469-6161 Video Measuring Systems Marzee Inc._______ 602-269-5801 Gage Lab Products______801-716-2972 Advanced Coordinate Tech_ ___ 623-780-4137 Plate-Precision Saw Cut Klontech Industrial Sales_480-948-1871 Gage Lab Products_______801-716-2972 Erickson Metals_____ 877-543-6061 Pre-Honed Tube OGP ___________ 480-889-9056 Klontech Industrial Sales_ 480-948-1871 Total Quality Systems Inc._ 480-377-6422 Total Quality Systems Inc.__ 480-377-6422 Western States Metals_ 801-978-0562 METALWORKER••52 52••March/Apr March/Apr 20112011 AAZZMETALWORKER 22
Rubber Marzee Inc.________602-269-5801 Stainless Steel AZ Tool Steel LLC_ ____ 480-784-1600 Metal Supermarkets_ __ 801-972-2441 Steel AZ Tool Steel LLC_______ 480-784-1600 Marzee Inc._________602-269-5801 Metal Supermarkets____801-972-2441 Washers LeeSpring_________ 480-539-5704 METAL DISTRIBUTORS Erickson Metals______ 877-543-6061 Metal Supermarkets_ __ 801-972-2441 Western States Metals__801-978-0562 NEW MACHINERY CHIP CUTTING CNC Drilling/Tapping Hardinge_ ________ 909-225-9292 Methods West_______ 602-437-2220 CNC Mills Action Machine_ _____ 303-532-2900 Automatics & Machinery_ 303-651-6545 AME, Inc._ ________ 303-922-9266 Foothills Machinery____ 303-466-3777
11042 N. 24th Ave. Suite 101 Phoenix, AZ 85029
Fuchs Machinery_ ____ 303-744-1205 Hartwig Inc.________ 303-373-9450 J.M. Grisley_ _______ 801-486-7519 Machine Mart_______ 303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 New West_ ________ 801-561-2001 Smith Machinery Co_ __ 801-263-6403 Todd Machinery______ 801-294-6390 Triad Machine_______ 303-424-0268 CNC Lathes Action Machine_ _____ 303-532-2900 AME, Inc._ ________ 303-922-9266 Automatics & Machinery Co_ 303-651-6545 Foothills Machinery____ 303-466-3777 Fuchs Machinery_ ____ 303-744-1205 J.M. Grisley_ _____ 801-486-7519 Hartwig Inc.________ 303-373-9450 Machine Mart____ ___303-8538665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 Muratec__________949-466-8255 New West_ ________ 801-561-2001 Smith Machinery Co_ __ 801-263-6403 Todd Machinery______ 801-294-6390 Triad Machine_______ 303-424-0268 CNC Swiss Turn Machines AME, Inc._ ________ 303-922-9266 Automatics & Machinery_ 303-651-6545 Machine Mart_______ 303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 Muratec_________ 949-466-8255 New West_ ________ 801-561-2001 Triad Machine_______ 303-424-0268 EDM Machines Action Machine_ _____ 303-532-2900
AME, Inc._ ________ 303-922-9266 Automatics & Machinery____303-651-6545 EDM Network_ ______ 480-836-1782 Machine Mart_______ 303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 Smith Machinery Co_ __ 801-263-6403 Todd Machinery______ 801-294-6390 Triad Machine_______ 303-424-0268 EDM Tooling Systems EDM Network_ ______ 480-836-1782 EDM Perform. Access.____ 800-336-2946 Global EDM Supply____ 480-836-8330 End Mills Helical Solutions_ ____ 866-543-5422 GRINDING Grinding Filtration Ebbco Inc_ _________ 800--809-3901 Grinding Machines DCM Tech __________800-533-5339 Fuchs Machinery_ ____ 303-744-1205 Hardinge_ ________ 909-225-9292 Moncktons Mach Tools_ _ 303-571-4933 Triad Machine_______ 303-424-0268 Aircraft brake rotor DCM Tech __________800-533-5339 Grinders, Rotary Silicon & Quartz DCM Tech __________800-533-5339 Manual Lathes & Mills AME, Inc._ ________ 303-922-9266 Hardinge_ ________ 909-225-9292 Moore Tool & Equipment_ 602-455-8904 Sawing Machines Fuchs Machinery_ ____ 303-744-1205 Jorgensen Machine Tools_ 800-952-0151 Machine Mart_______ 303-853-8665 Moncktons Mach Tools_ _ 303-571-4933 New West_ ________ 801-561-2001 Rocky Mountain Saw Blades__ 303-761-3000 Saw Replacement Parts Rocky Mountain Saw Blades_ 303-761-3000 Tool Grinders Punch & Die DCM Tech __________800-533-5339
NEW MACHINERY FABRICATION PrecisionFab Inc._ ___ 303-779-9180 Band Saws Fabricating Equip Sales_ 303-466-7342 Marshall Tool & Supply__ 602-269-6295 Cold Saws Fabricating Equip Sales__ 303-466-7342 CNC Punching Centers Fuchs Machinery_ ___ 303-744-1205 PrecisionFab Inc._ ___ 303-779-9180 S&S Machinery Sales__ 602-368-8542 Iron Workers Fabricating Equip Sales_ 303-466-7342 Jorgensen Machine Tools_800-952-0151 Moore Tool & Equipment_602-455-8904 S&S Machinery Sales__ 602-368-8542 Laser Cutters Action Machine_ ____ 303-532-2900 Automatics & Machinery _303-651-6545 Fuchs Machinery_ ___ 303-744-1205 Machine Mart______ 303-853-8665 Moncktons Mach Tools_ 303-571-4933 Muratec_________ 949-466-8255 New West_ _______ 801-561-2001 PrecisionFab Inc._ ___ 303-779-9180 S&S Machinery Sales__ 602-368-8542 Sidley Diamond Tool_ _ 800-544-9070 Triad Machine______ 303-424-0268 Pipe &Tube Benders/Notchers Fabricating Equip Sales_ 303-466-7342 Moore Tool & Equipment_602-455-8904 S&S Machinery Sales__ 602-368-8542 Plasma/Gas CuttingSystems Muratec_________ 949-466-8255 Plate Rolls Fabricating Equip Sales_ 303-466-7342 Jorgensen Machine Tools_800-952-0151 Press Brakes Fabricating Equip Sales_ 303-466-7342 Fuchs Machinery_ ___ 303-744-1205 Jorgensen Machine Tools_800-952-0151 Moore Tool & Equipment_602-455-8904 PrecisionFab Inc._ ___ 303-779-9180
S&S Machinery Sales___ 602-368-8542 Shearing Machines Action Machine_ _____ 303-532-2900 Fabricating Equip Sales__ 303-466-7342 Fuchs Machinery_ ____ 303-744-1205 Jorgensen Machine Tools_ 800-952-0151 Moore Tool & Equipment_ 602-455-8904 S&S Machinery Sales___ 602-368-8542 Turret Press Muratec_________ 949-466-8255 PrecisionFab Inc._ ____303-779-9180 Welding Equipment Rocky Mountain Saw Blades_ 303-761-3000 OTHER ACCESSORIES Tooling Systems USA EDM Supply_ _____480-836-8330 PROG. SYSTEMS
Factory Automation/Logistics Muratec_________ 949-466-8255 CAD/CAMSoftware, CAD Delcam_ __________ 801-949-6769 AME, Inc._ ________ 303-922-9266 New West_ ________ 801-561-2001 Feature Cam_ ______ 602-502-9654 Software, Inv. Control Delcam____________801-949-6769 Software, Solid Modeling Delcam____________801-949-6769 PROTOTYPE MACHINERY APEX CAD Prod________970-314-9772 3D Parts To Go________801-380-7935 Rapid Prototyping APEX CAD Prod_________970-314-9772 A Z METALWORKER • 53 • March/Apr 2011 A Z METALWORKER • 53 • March/Apr 2011 2 2
First Article Inspection Rapid Manufacturing APEX CAD Prod_________970-314-9772 Advanced Coord. Tech _____ 303-469-6161 Datum Inspection_ ______602-997-1340 REPAIR PARTS Heavyhaul IRH _ ___________ 801-972-5581 Belts Injection Molding All World Machinery Supply_815-943-9111 3D Parts To Go_ _____ 801-380-7935 Bearings(Precision) Inspection Services All World Machinery Supply_815-943-9111 Advanced Coord. Tech _____ 303-469-6161 Metric O-Rings All World Machinery Supply_815-943-9111 Datum Inspection_ ______602-997-1340 Switches (Proximity, Limit) NBS Calibrations_ ____ 480-894-0592 All World Machinery Supply_815-943-9111 Team Industrial Services____801-397-2202 Valves (Hydraulic, Pneumatic) Team Industrial Services____602-269-7868 Liquid Penetrant All World Machinery Supply_815-943-9111 Team Industrial Services____801-397-2202 ROBOTIC EQUIPMENT Team Industrial Services____602-269-7868 Integrated Systems Inc__ 928-649-9600 Machine Repair/Servicing SAFETY Jorgensen Machine Tools___800-952-0151 ATS Inds. Supply _____801-978-4428 MAG Particle SERVICES Team Industrial Services____801-397-2202 Appraisals/Auctions Team Industrial Services____602-269-7868 Machine Mart_______ 303-853-8665 Manufacturing Rep Consultant, ISO ProSalez____________480-773-3239 BMSC ______________ 602-445-9400 Process Improvement/ Audit Control Point Tech_________ 435-225-3700 BMSC ______________ 602-445-9400 MEP _ ____________ 801-863-7001 Sustaining Edge Solutions___888-572-9642 Sustaining Edge Solutions___ 888-572-9642 Recycling Calibration: Gauging Equip- Iron & Metals, Inc_________ 303-292-5555 ment Voice/Data Services NBS Calibrations_ ____ 480-894-0592 Integrity Electrical Solutions__ 303-761-6176 Calibration: Repair & Certify X-Ray NBS Calibrations_ ____ 480-894-0592 Certified Inspection Service_ _602-267-0661 Semiray____________602-275-1917 Calibration Services Advanced Coord. Tech _ __ 303-469-6161 Team Industrial Services____801-397-2202 Klontech Industrial Sales__480-948-1871 Team Industrial Services____602-269-7868 ISO9000 / AS9100 Cert. NBS Calibrations_ ____ 480-894-0592 BMSC ______________ 602-445-9400 Commercial Photography Control Point Tech_______435-225-3700 Travis Minnig Studios___ 801-543-9725 MEP _ ____________801-863-7001 Contract Inspection Advanced Coord. Tech _ __ 303-469-6161 Orion Registrar _ _______ 303-645-4017 Sustaining Edge Solutions___888-572-9642 Klontech Measure Sol___ 480-626-8131 ISO Registrar Total Quality Systems Inc.__ 480-377-6422 Orion Registrar _ _______ 303-645-4017 Contract Programming ISO Certification Total Quality Systems Inc.__ 480-377-6422 Control Point Tech_______435-225-3700 Education Gladhill Associates_______719-495-8045 Ogden-Weber Tech College__801-395-3795 MEP _ ____________801-863-7001 Electrical/ Lighting Services Lean Manufacturing Integrity Electrical Solutions__ 303-761-6176 Control Point Tech_ ______ 435-225-3700 MEP _ ____________ 801-863-7001 Engineering Services Advanced Coord. Tech _ __ 303-469-6161 Sustaining Edge Solutions__ 888-572-9642 A Z METALWORKER • 54 • March/Apr 2011 2
Machine Tool Rebuilding EDM Network_ ______ 480-836-1782 Process Improvement BMSC _ _____________ 602-445-9400 Sustaining Edge Solutions___ 888-572-9642 Rapid Prototyping 3D Parts To Go_ _____ 801-380-7935 Reverse Engineering Advanced Coord. Tech ___ _303-469-6161 Diversified Metal Services___ 801-972-6093 Klontech Measure Sol____ 480-626-8131 Rigging IRH ____________801-972-5581 Spindle Rebuilding Setco-Pope Spindles______866-362-0699 Staffing Resource Mfg_________801-265-1999 Statistical Process Control Total Quality Systems Inc.__ 480-377-6422 SHOP FLOOR AUTOMATION Hardware: USB Bytebox____________ 888-Bytebox Shop Floor Automations_ _ 877-611-5825 Scheduling Shop Floor Automations_ _ 877-611-5825 Serial Port Machining Software Bytebox____________ 888-Bytebox Davis Applied Tech College___801-593-2483
Shop Floor Automations_ _ 877-611-5825 Software:CNC Networking Bytebox____________ 888-Bytebox Shop Floor Automations_ _ 877-611-5825 RS232 Cabling Shop Floor Automations_ _ 877-611-5825 Transportation IRH ____________801-972-5581 Virtual CNC Shop Floor Automations_ _ 877-611-5825 TOOLING Arc Cutting Tools Helical Solutions_______866-543-5422 TRAINING CAD/CAM Training Davis Applied Tech College___801-593-2483 CNC Machining Davis Applied Tech College___801-593-2483 Conventional Machining Davis Applied Tech College___801-593-2483
USED MACHINERY Automatics & Machinery Co__ 303-651-6545 Denver Machine Tool Inc.___ 303-324-0448 EDM Network_ ________ 480-836-1782 Jorgensen Machine Tools___800-952-0151 K.D. Capital Equipment____480-922-1674 Machine Mart_________303-853-8665 Methods West_________602-437-2220 Moore Tool & Equipment_ 602-455-8904 PrecisionFab Inc._ ____303-779-9180 S&S Machinery Sales_____602-368-8542 WATERJET CUTTING Action Machine________303-532-2900 Fabricating Equip Sales___ 303-466-7342 FLOW Intl.___________909-620-5707 Global EDM Supply_____480-836-8330 Jorgensen Machine Tools___800-952-0151 OMAX Corp_________800-838-0343 Triad Machine_______ 303-424-0268 WaterJet: Filtration/Chillers Ebbco Inc_ _______800--809-3901 WELD CLEANER Capital Weld Cleaners___ 480-967-0016
Buyer’s Guide & Card Gallery Processes
BROACHING Ponderosa Ind_________303-298-1801 Specialty Steel Services___ 801-539-8252 Turning: Automatic Matrix Machine_______ 480-966-4451 CASTINGS
ASSEMBLIES Alfred Manufacturing_____ 303-302-7138 Bar-S Machine_________ 928-636-2115 CGS Technologies_ ______623-869-0600 Cimtech_ ___________ 801-373-6813 High Precision Devices_____303-447-2558 Prescott’s Manufacturing___ 719-482-5826 Seastrom_ _________ 800-634-2356 Wasatch Laser Processing___801-972-3500 Welded Assemblies Weiser/Mile High Precision_ 303-280-2778 BENDING Harco Metal Products_____480-829-0450 JQ Enterprises__________801-975-0777 BONDING Diffusion Vacco Industries________ 626-443-7121 BRAZING Precision Casting Repair_ __ 801-972-2345
May Fundry & Machine___ 801-531-8931 Coating: Nickel/Teflon/Chrome Coating Technologies____623-581-2648 Castings: Repair Precision Casting Repair_ _ 801-972-2345 LA Specialties________ 602-269-7612 Coating:Zinc & Mag.Phos. CLEANING Coating Technologies____623-581-2648 Wasatch Metal Finishing_ _ 801-779-2020 Electro-Coating Services Vacco Industries_______ 626-443-7121 COATING Micropulse West_______ 480-966-2300 Accuwright Industries_ ___ 480-892-9595 COLD SPRAY Arizona Finishing______ 602-438-4443 Accuwright Industries____480-892-9595 EDM: Ram-Type (Sinking) IDS Machining________801-779-9662 Cimtech___________801-373-6813 DESIGN/ CAD/CAM Innovative Precision____ 801-334-6317 Coating Technologies_ ___ 623-581-2648 Bar-S Machine_________ 928-636-2115 Maverick Mold & Machine_ 303-833-5877 LA Specialties_________602-269-7612 H& S Machine_________ 801-755-7627 Micro-Tronics, Inc_ _____ 602-437-8995 Coating: Black Oxide DIE CASTING Micropulse West_______ 480-966-2300 Coating Technologies_ ___ 623-581-2648 Watkins Tool & Supply_ __ 303-295-9603 Petersen Inc_________ 800-410-6789 Coating: Chem Film Quality Mold_ _______ 480-892-5480 DIES LA Specialties________ 602-269-7612 Micro-Tronics, Inc_ _____ 602-437-8995 EDM: Wire METCO Metal Finishing___ 602-276-4120 Brendell Manufacturing_ __801-677-7700 DISTRIBUTION Pilkington Metal Finishing_ _ 801-972-2146 Central Valley Machine_ __435-752-0934 Alfred Manufacturing_____303-302-7138 Cimtech_ __________ 801-373-6813 Coating: Metal Spray EDM Excalibur Manufacturing___719-520-5404 WMC Machining_______ 801-978-1388 EDM: Dialectric Systems Foremaster Tool_______801-737--0265 Coating: Dry Film Lube /Filtration Coating Technologies_ ___623-581-2648 Ebbco Inc_ __________ 586-716-5151 High Tech Mfg________ 801-972-2422 EDM: Drilling Small Hole IDS Machining________ 801-779-9662 Coating: Liquid Pilkington Metal Finishing_ 801-972-2146 Micro-Tronics, Inc_ _____ 602-437-8995 Innovative Precision_____ 801-334-6317
• 55 • March/Apr 2011 55 •Nov/Dec 2010
A2Z METALWORKER A2Z METALWORKER
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Dave Newman 3981 S 700 E Suite 9 Salt Lake City, UT 84107 Phone 801-265-1999
TEMPERATURE PROCESSING Eric Engelhard
Micro-Tronics, Inc_ _____ 602-437-8995 Micropulse West_______ 480-966-2300 Paramount Machine_ ___ 801-282-2755 H&R Precision_________801-975-7400 Harco Metal Products____ 480-829-0450 Jet Processing_____ 623-869-6749x117 LA Specialties________ 602-269-7612 METCO Metal Finishing_ __ 602-276-4120 Phoenix Heat Treating_ __ 602-258-7751 Superior Grinding______ 801487-9700 Bead Blasting DunRite Deburring_ ____303-287-3345 De-Rusting Wasatch Metal Finishing_ _801-779-2020 Glass Bead Clean Coating Technologies_ ___623-581-2648 Graining DunRite Deburring_ ____303-287-3345 A2Z METALWORKER
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56 â&#x20AC;˘ March/Apr 2011
Hand Deburring: Precision DunRite Deburring_ ____303-287-3345 H&R Precision________ 801-975-7400 Liquid Painting IndustrialEX_______ 303-456-6847 MPI International_ _____ 956-631-6880 Passivation Certified Inspection Service___602-267-0661 Coating Technologies_ ___623-581-2648 Jet Processing_____ 623-869-6749x117 METCO Metal Finishing_ __ 602-276-4120 Polishing DunRite Deburring_ ____303-287-3345 Powder Coating Arizona Finishing______602-438-4443 Excalibur Manufacturing_ _719-520-5404 IndustrialEX_______ 303-456-6847 LA Specialties________ 602-269-7612 MPI International_ _____ 956-631-6880 Pilkington Metal Finishing_ 801-972-2146 Silk Screening Arizona Finishing______602-438-4443 IndustrialEX_______ 303-456-6847 Potting/Encapsulation IndustrialEX_______ 303-456-6847
Kelly Martinez Machine Shop Lifetime Products, Inc. P.O. Box 160010, Freeport Center, Bldg D-11 Clearfield, UT 84016 T: 801.726.5312 F: 801.728.1979 email: kmartinez@lifetime.com
Rapid Prototyping Prototype-Cafe_ _____ 720-852-3577 Tumble Deburring Wasatch Metal Finishing_ _801-779-2020 Vibratory Finishing DunRite Deburring_ ____303-287-3345 Wet Paint/CARC MPI International_ _____ 956-631-6880 Aluminum (Medium & Large) Aero Tech________ 801-292-0493 FOUNDRY May Foundry & Machine_ 801-531-8931 State Brass Foundry & Mach._ 801-467-9461 GAS NITRIDING Blanchard Metals Proc._ __801-972-5590 GEAR CUTTING Delltronics, Inc________ 303-789-2661
Ponderosa Ind________ 303-298-1801 Reata Engineering & Mach._ 303-936-1350 Specialty Steel Svcs____ 801-539-8252 Gear Hobbing Ponderosa Ind________ 303-298-1801 GRINDING AzMark_ __________ 480-921-4128 ChemResearch________ 602-253-4175 Davis Manufacturing_ ___303-762-0550 Diversified Metal Services__ 801-972-6093 Precision Tech________801-285-7288 Steel Services Grinding_ __ 800-662-0126 Superior Grinding______ 801487-9700 Grinding, Blanchard Diversified Metal Services__ 801-972-6093 Steel Services Grinding_ __ 800-662-0126 Superior Grinding______ 801487-9700
Cygnet____________ 818-240-7574 Davis Manufacturing_ ___303-762-0550 EMJD Corporation_____303-761-5236 Excalibur Manufacturing_ _719-520-5404 Mountain View Machine _ _435-755-0500 Grinding: OD AzMark_ __________ 480-921-4128 Micro-Tronics, Inc_ _____602-437-8995 Precision Tech________801-285-7288 Superior Grinding______ 801487-9700 Grinding: Surface ChemResearch________ 602-253-4175 Quality Mold_ _______480-892-5480 Superior Grinding______ 801487-9700 GALVANIZING Jordan River Galvanizing__801-282-9375 Petersen Inc_________ 800-410-6789 Quality Mold_ _______480-892-5480 ENGINEERING/DESIGN 3rd Gen Machine_____ 435-764-4980 AzMark_ __________ 480-921-4128 Nuclear Filter Tech_____303-384-9785 Graphite Services Micro-Tronics, Inc_ _____602-437-8995 FABRICATION Aero Tech________ 801-292-0493 Arrow Sheet Metal Prod_ 303-427-6419 CGS Technologies____ 623-869-0600 Central Valley Machine_ __435-752-0934
Fabrication: Enclosures Falcon Sheet Metal___ 801-298-5064 Fabrication: Medium & Large Arrow Sheet Metal Prod_303-427-6419 EMJD Corporation_____303-761-5236 Excalibur Manufacturing_ _719-520-5404 Falcon Sheet Metal___ 801-298-5064 Group Mfg Serv_______480-966-3952 Weiser/Mile High Precision_ 303-280-2778 WMC Machining______ 801-978-1388 Fabrication: SheetMetal Arrow Sheet Metal Prod_303-427-6419 AzMark_ __________ 480-921-4128 Cimtech_________ 801-373-6813 Cygnet____________ 818-240-7574 Davis Manufacturing_ ___303-762-0550 Denver Machine Shop____303-295-6000 EMJD Corporation_____303-761-5236 Falcon Sheet Metal___ 801-298-5064 Group Mfg Serv_______480-966-3952 Laser Concepts Inc._ ____ 801-280-7723 Petersen Inc_________ 800-410-6789 Precision Tech________801-285-7288 Richards Fab_ _____ 801-409-0392 TMM Precision _ ______ 800-448-9448
Weiser/Mile High Precision_303-280-2778 WMC Machining______ 801-978-1388 Wrico_ ___________480-892-7800 Fabrication: Steel EMJD Corporation_____303-761-5236 Falcon Sheet Metal___ 801-298-5064 Fabrication: Non-Metal Wesco Laser Mchg._ ____ 303-765-5916 Custom Auto/Truck/Bike H& S Machine_______ 801-755-7627 FINISHING Arizona Finishing______602-438-4443 Coating Technologies_ ___623-581-2648 DunRite Deburring_ ____303-287-3345 Galvanizing: Hot Dip Jordan River Galvanizing__801-282-9375 TMM Precision _ ______800-448-9448 Galvanizing: Zinc Jordan River Galvanizing__801-282-9375 FORMING Wasatch Laser Processing__801-972-3500 HEAT TREATING Blanchard Metals Proc._ __801-972-5590 Phoenix Heat Treating_ __ 602-258-7751
Pilkington Metal Finishing__801-972-2146 Reata Engineering & Mach._ 303-936-1350 Temperature Processing___ 303-772-0250 Custom Temperature Processing___ 303-772-0250 Cryogenics Temperature Processing___ 303-772-0250 Aluminum Temperature Processing___ 303-772-0250 Nitriding Temperature Processing___ 303-772-0250 INSPECTION Inspection, First Article Klontech Measure Sol____ 480-626-8131 Inspection Services Klontech Measure Sol____ 480-626-8131 Micropulse West_______480-966-2300 Sustaining Edge Solutions__888-572-9642 IRON STITCHING Precision Casting Repair__801-972-2345 LASER CUTTING Laser Cutting Arrow Sheet Metal Prod_303-427-6419 EMJD Corporation_____303-761-5236 Excalibur Manufacturing_ _719-520-5404 • 57 • March/Apr 2011 57 •Nov/Dec 2010
A2Z METALWORKER A2Z METALWORKER
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EMAIL: jerry@cvm-inc.com
JERRY WURSTON OWNER
Certified
Shawn Carlin scarlin@gmsaz.com
Laser Concepts Inc._ ____ 801-280-7723 Leach Laser_ _________602-254-1141 Richards Fab_ _____ 801-409-0392 TMM Precision _ ______800-448-9448 Wasatch Laser Processing__801-972-3500 Wesco Laser Mchg._ ____ 303-765-5916 Wrico_ ___________480-892-7800 Laser Cutting: Micro Vacco Industries______ 626-443-7121 Laser Cutting: Non-Metal Wesco Laser Mchg._ ____ 303-765-5916 Laser Cutting: Pipe&Tube Wasatch Laser Processing__801-972-3500 Wesco Laser Mchg._ ____ 303-765-5916 Laser Cutting: 3D E-Coat MPI International_ _____ 956-631-6880 EMI/RFI Shielding IndustrialEX_______ 303-456-6847 Laminating Wesco Laser Mchg.___303-765-5916 Laser Engraving 4 Axis Machining Inc.____ 303-295-1544 Vacco Industries______ 626-443-7121 A2Z METALWORKER
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58 • March/Apr 2011
Laser Marking 4 Axis Machining Inc.____ 303-295-1544 High Tech Mfg________ 801-972-2422 Vacco Industries______ 626-443-7121 LINE BORING WMC Machining______ 801-978-1388 MACHINING Alfred Mfg_________ 303-302-7138 American Machine & Eng._ _ 801-973-0494 Apex Engineering_____ 435-713-0072 Collins Machine______ 303-449-6912 H&R Precision________ 801-975-7400 Mountain View Machine_ _435-755-0500 RD Machine & MFg____ 801-977-0447 Radtech__________ 303-789-4247 Seastom__________800-634-2356 Skydandee Mfg______ 801-774-8031 WMC Machining______ 801-978-1388 Machining: 3D Micropulse West_______480-966-2300 Powerhaus Precision_ ___480-225-8854 Prototype-Cafe_ _____ 720-852-3577 Machining: 5 Axis 4 Axis Machining Inc.____303-295-1544
Accutech Machine______ 801-975-1117 Cling’s Manufacturing____ 480-968-1778 CNC Rescue_ ________ 801-266-2261 DaCo Precision Manuf._ __801-478-9000 Fauston_ __________303-420-7422 Petersen Inc_________ 800-410-6789 Machining: Aerospace AzMark_ __________ 480-921-4128 White Rock Inc._ _____ 435-750-6414 H&R Precision________ 801-975-7400 Machining: Contract Machine Dynamics_ ____208-852-3100 American Machine & Eng._ _ 801-973-0494 Matrix Machine_____ 480-966-4451 Machine Dynamics_ ____208-852-3100 Lewis Aerospace_ ____ 877-254-2024 Nuclear Filter Tech_ ___ 303-384-9785 Machine Dynamics_ ____208-852-3100 Paramount Machine_ ___801-282-2755 Matrix Machine_____ 480-966-4451 Radtech__________ 303-789-4247 Maverick Mold & Machine_ 303-833-5877 Skydandee Mfg______ 801-774-8031 Micropulse West_______480-966-2300 Machining: Laser Micro-Tronics, Inc_ ____ 602-437-8995 AzMark_ __________ 480-921-4128 Mountain View Machine_ _435-755-0500 Davis Manufacturing_ ___303-762-0550 Nuclear Filter Tech_ ___ 303-384-9785 Excalibur Manufacturing_ _719-520-5404 Paramount Machine_ ___801-282-2755 Fauston_ _________ 303-420-7422 Petersen Inc_________ 800-410-6789 Foremaster Tool______ 801-737--0265 Pinnacle Precision_ ___435-563-2722 JPS Manufacturing_ ___ 480-367-9542 Ponderosa Ind________ 303-298-1801 Gerome Mfg________520-622-8402 Precision Tech________801-285-7288 High Tech Mfg_______ 801-972-2422 Prescott’s Mfg_________ 719-482-5826 Innovative Precision_ __ 801-334-6317 Powerhaus Precision_ ___480-225-8854 L.A.R. Manufacturing___ 801-280-3505 Quality Mold_ _______480-892-5480 Leach Laser_ _________602-254-1141 Quick Turn Precision_____801-334-6800 Lewis Aerospace_ ____ 877-254-2024 Radtech__________ 303-789-4247 Machine Dynamics_ ___ 208-852-3100 Reata Engineering & Mach._ 303-936-1350 Matrix Machine______ 480-966-4451 RD Machine & MFg____ 801-977-0447 Nuclear Filter Tech_ ___ 303-384-9785 Skydandee Mfg______ 801-774-8031 Paramount Machine_ __ 801-282-2755
www.PrototypeCafe.com Have it your way at the PrototypeCafe Polyjet 3D RP Parts, CNC maching, Vacuum Forming, Urethane molding, Compression molding, Carbon Fiber, Finishes including paint & metals. PrototypeCafe 10336 S. Dransfeldt Rd. #3 Parker, CO 80134
sales@prototypecafe.com
720 8623577
CIMTECH Corp.
Petersen Inc_________ 800-410-6789 Quality Mold_ ______480-892-5480 Reata Engineering & Mach_ 303-936-1350 RD Machine & Mfg_ ___ 801-977-0447 White Rock Inc.______ 435-750-6414 Machining: Mobile Field Service WMC Machining______ 801-978-1388 Machining: Mold Base Maverick Mold & Machine_303-833-5877 Machining: Production 3rd Gen Machine_____ 435-764-4980 Apex Engineering_____ 435-713-0072 Brendell Manufacturing_ 801-677-7700 CNC Rescue_ _______ 801-266-2261 Collins Machine______ 303-449-6912 DaCo Precision Manuf._ __801-478-9000 Davis Manufacturing_ ___303-762-0550
AEROSPACE MILITARY MILITARY COMMERCIAL AEROSPACE COMMERCIAL
www.powerhausprecision.com
Collins Machine______ 303-449-6912 DaCo Precision Manuf._ __801-478-9000 Davis Manufacturing_ ___303-762-0550 Fauston_ __________303-420-7422 Foremaster Tool______ 801-737--0265 H&R Precision________ 801-975-7400 High Precision Devices_ __303-447-2558 IDS Machining______ 801-779-9662 Innovative Precision_ __ 801-334-6317 JPS Manufacturing_ ___ 480-367-9542 L.A.R. Manufacturing___ 801-280-3505 Leading Edge Machine_ _ 435-563-9425 Lewis Aerospace______ 877-254-2024 Machine Dynamics_ ___ 208-852-3100 Micropulse West______ 480-966-2300 Mountain View Machine_ 435-755-0500 Nuclear Filter Tech_ ___ 303-384-9785 Premac Precision Mach’g_ 719-784-9434 Prototype-Cafe_ _____ 720-852-3577 Quick Turn Precision_ __ 801-334-6800 Radtech_ _________ 303-789-4247 RD Machine & Mfg_ ___ 801-977-0447 Seastrom_ ________ 800-634-2356 Skydandee Mfg______ 801-774-8031
Fauston_ _________ 303-420-7422 H&R Precision________ 801-975-7400 High Tech Mfg_______ 801-972-2422 Innovative Precision_ __ 801-334-6317 JPS Manufacturing_ ___ 480-367-9542 L.A.R. Manufacturing___ 801-280-3505 Machine Dynamics_ ___ 208-852-3100 Paramount Machine_ __ 801-282-2755 Ponderosa Ind________ 303-298-1801 Premac Precision Mach’g_719-784-9434 Prescott’s Mfg________719-482-5826 Radtech__________ 303-789-4247 Reata Engineering & Mach_ 303-936-1350 RD Machine & Mfg_ ___ 801-977-0447 White Rock Inc.______ 435-750-6414 Machining: Prototype 3rd Gen Machine_____ 435-764-4980 4 Axis Machining Inc.____303-295-1544 Accutech Machine______801-975-11174 Machining: Plastics American Machine & Eng._ _ 801-973-0494 _____ 720-852-3577 Prototype-Cafe_ Apex Engineering_____ 435-713-0072 Bar-S Machine_______ 928-636-2115 Machining: Quick Turn Brendell Manufacturing_ 801-677-7700 Powerhaus Precision_ ___480-225-8854 Central Valley Machine__435-752-0934 Cling’s Manufacturing_ _ 480-968-1778 Machining: R & D Milling CNC Rescue_ ________ 801-266-2261 3rd Gen Machine_____ 435-764-4980
American Machine & Eng._ _ 801-973-0494 Brendell Manufacturing_ 801-677-7700 Micro-Tronics, Inc_ ____ 602-437-8995 Petersen Inc_________ 800-410-6789 Powerhaus Precision_ ___480-225-8854 Premac Precision Mach’g_719-784-9434 Prescott’s Mfg_______ 719-482-5826 Reata Engineering & Mach._ 303-936-1350 Wasatch Laser Processing__801-972-3500 White Rock Inc._ _____ 435-750-6414 WMC Machining______ 801-978-1388 Machining: CNC 4 Axis Machining Inc.____303-295-1544 Accutech Machine______ 801-975-1117 American Machine & Eng._ _ 801-973-0494 Apex Engineering_____ 435-713-0072 Brendell Manufacturing__ 801-677-7700 Cling’s Manufacturing_ _ 480-968-1778 CNC Rescue_ _______ 801-266-2261 Collins Machine______ 303-449-6912 DaCo Precision Manuf.__ 801-478-9000 Davis Manufacturing___ 303-762-0550 Fauston_ _________ 303-420-7422 Foremaster Tool_____ 801-737--0265 H&R Precision_______ 801-975-7400 H& S Machine_______ 801-755-7627 A2Z METALWORKER
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Howard Precision Machined Products
Howard Precision Machined Products 776 West Honda Park Drive Ryan Howard Bluffdale, Utah 84003 President
jwhoward@xmission.com 801-619-9850 phone 801-619-9852 fax 801-808-4106 cell
MPI Metal Processing International, L.P. TACOM APPROVED o ISO 9001-2000
E-Coat,Powder Coat,Wet Paint/CARC,Plating Alodine,ZN Phosphate,Chemical Stripping,Acid Pickle 6100 S. International Pkwy. Suite 500 McAllen, TX. 78503 adam@mpitx.com
Local: (956)631-6880 Fax: (206)203-3102 www.mpitx.com
IDS Machining_ _____ 801-779-9662 Innovative Precision_ __ 801-334-6317 JPS Manufacturing_ ___ 480-367-9542 L.A.R. Manufacturing___ 801-280-3505 Leading Edge Machine__ 435-563-9425 Apex Engineering_ ___ 435-713-0072 Bar-S Machine_______ 928-636-2115 Cling’s Manufacturing_ _ 480-968-1778 CNC Rescue_ _______ 801-266-2261 DMSI___________801-972-6093 IDS Machining_ _____ 801-779-9662 Micro-Tronics, Inc_____ 602-437-8995 Pinnacle Precision_ ___435-563-2722 Premac Precision Mach’g_719-784-9434 RD Machine & Mfg_ ___ 801-977-0447 Reata Eng.& Mach_ ___ 303-936-1350 Seastrom_ ________800-634-2356 WMC Machining______ 801-978-1388 A2Z METALWORKER
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60 • March/Apr 2011
Machining: Semiconductor Brendell Manufacturing_ 801-677-7700 Powerhaus Precision_ ___480-225-8854 Cling’s Manufacturing____ 480-968-1778 Collins Machine______ 303-449-6912 Machining: Swiss 3rd Gen Machine_____ 435-764-4980 Mountain View Machine__435-755-0500 Bar-S Machine_______ 928-636-2115 Ponderosa Ind________ 303-298-1801 High Tech Mfg_______ 801-972-2422 Precision Tech________801-285-7288 Pinnacle Precision_ ___435-563-2722 Machining: Precision Powerhaus Precision_ ___480-225-8854 4 Axis Machining Inc.___ 303-295-1544 White Rock_ ________ 435-750-6414 American Machine & Eng._ _ 801-973-0494 Machining: Ultra-Precision Central Valley Machine__435-752-0934 CNC Rescue_ _______ 801-266-2261 H&R Precision________ 801-975-7400 Pinnacle Precision_ ___435-563-2722 Pinnacle Precision_ ___435-563-2722 White Rock Inc.______ 435-750-6414 Ponderosa Ind________ 303-298-1801 Precision Tech________801-285-7288 Machining: Turning Machining: Waterjet American Machine & Eng._ _ 801-973-0494 Colorado Waterjet_ ___970-532-5404 Apex Engineering_____ 435-713-0072 Quick Turn Precision_ __801-334-6800 AzMark_ __________ 480-921-4128 MANUFACTURING Bar-S Machine_______ 928-636-2115 Brendell Manufacturing_ 801-677-7700 Brendell Manufacturing_ 801-677-7700 Collins Machine______ 303-449-6912 Group Mfg Serv______480-966-3952 Fauston_ _________ 303-420-7422 High Precision Devices__303-447-2558 IDS Machining_ _____ 801-779-9662 Prescott’s Manufacturing_719-482-5826 H&R Precision________ 801-975-7400 RD Machine & Mfg_ ___ 801-977-0447 Contract JPS Manufacturing_ ___ 480-367-9542 Apex Engineering_____ 435-713-0072 Leading Edge Machine_ __ 435-563-9425 Manufacturing: Electrode Mountain View Machine__435-755-0500 Wire-Tech_ ________ 480-966-1591 Premac Precision Mach’g_719-784-9434 Production Quick Turn Precision_ __801-334-6800 Aero Tech_ ________ 801-292-0493 RD Machine & Mfg_ ___ 801-977-0447 Central Valley Machine__435-752-0934 Wesco Laser Mchg______ 303-765-5916 EMJD Corporation_____303-761-5236 Machining:Medical L.A.R. Manufacturing___ 801-280-3505 Pinnacle Precision_ ___435-563-2722 Laser Concepts Inc.____ 801-280-7723 Prescott’s Mfg________ 719-482-5826 Prescott’s Manufacturing_719-482-5826 Machining: Milling Robotic CNC American Machine & Eng._ _ 801-973-0494 DMSI____________ 801-972-6093
Routering CNC DMSI____________ 801-972-6093 Small Part Pinnacle Precision_ ___435-563-2722 Turnkey Product Services Aero Tech_ ________ 801-292-0493 L.A.R. Manufacturing___ 801-280-3505 Accuwright Industries___480-892-9595 METALIZING Accuwright Industries___480-892-9595 MOLDING: RUBBER Micro-Tronics, Inc_____ 602-437-8995 MOLDING: ARC Watkins Tool & Supply__303-295-9603 MOLDS Colorado Tool Design Inc_ 720-218-5246 JCB Precision Tool & Mold_303-292-4434 Lifetime Products_____ 801-728-1260 Maverick Mold & Machine_303-833-5877 Prescott’s Manufacturing_719-482-5826 Quality Mold_ ______480-892-5480 Molds: Blow Lifetime Products_____ 801-728-1260 Molds: Construction IDS Machining______ 801-779-9662 Molds: Plastic Injection JCB Precision Tool & Mold__303-292-4434 Lifetime Products_ _____801-728-1260 Maverick Mold & Machine_ 303-833-5877 Micro-Tronics, Inc_ ____ 602-437-8995 Watkins Tool & Supply_ _ 303-295-9603 Molds: DieCast Design Colorado Tool Design Inc_ _ 720-218-5246 Molds: Injection Design Alfred Manufacturing_ 303-302-7138 Colorado Tool Design Inc_ _ 720-218-5246 JCB Precision Tool & Mold_303-292-4434 Prototype-Cafe_ _____ 720-852-3577 Molds: Rotational 3rd Gen Machine_____ 435-764-4980 Molds: Trim Die Design Colorado Tool Design Inc_ _ 720-218-5246
Molds Steel DMSI____________ 801-972-6093 Aero Tech_ ________ 801-292-0493 Arizona Finishing_____602-438-4443 ChemResearch_ _____ 602-253-4175 Jet Processing____ 623-869-6749x117 Mil Spec Painting IndustrialEX_______ 303-456-6847
Hydraulic Cylinder Denver Machine Shop____303-295-6000 ROLL FORMING Lifetime Products_ _____801-728-1260 ROUTERING, CNC Micropulse West_______480-966-2300 SAW CUTTING Diversified Metal Services__ 801-972-6093 SHOT PEENING Blanchard Metals Proc._ __801-972-5590 SPINNING: METAL Metal Spinning Solutions__ 480-899-0939 SPLINES Specialty Steel Services__ 801-539-8252
SPRAY: METAL, PLASMA Accuwright Industries____480-892-9595 PAINTING SPRINGS MPI International_ _____ 956-631-6880 Flat & Wire Richards Fab_ _____ 801-409-0392 SPRING WORKS Utah_ ___ 801-298-0113 PARTS: MISC. STAMPING Lifetime Products_ _____801-728-1260 Alfred Manufacturing____303-302-7138 PHOTO FABRICATION Cygnet____________ 818-240-7574 Newcut Inc._ _______ 315-331-7680 Excalibur Manufacturing_ _719-520-5404 Frontier Metal Stamping_ _ 303-458-5129 PLATING Harco Metal Products_ ___ 480-829-0450 METCO Metal Finishing__ 602-276-4120 Lifetime Products_ _____801-728-1260 Blanchard Metals Proc.__ 801-972-5590 Richards Fab_ _____ 801-409-0392 ChemResearch_ _____ 602-253-4175 Seastrom_ _________ 800-634-2356 LA Specialties_______ 602-269-7612 Weiser/Mile High Prec._303280-2778 MPI International_____ 956-631-6880 Stamping:Aerospace Anodizing Frontier Metal Stamping_ _ 303-458-5129 Blanchard Metals Proc._ __801-972-5590 Stamping:Assembly ChemResearch________ 602-253-4175 Jet Processing_____ 623-869-6749x117 Frontier Metal Stamping_ _ 303-458-5129 Stamping:Design Pilkington Metal Finishing_ 801-972-2146 Frontier Metal Stamping_ _ 303-458-5129 POLISHING Weiser/Mile High Prec._303280-2778 LA Specialties_______ 602-269-7612 Stamping:Flat Forming PRECISION FORMING SPRING WORKS Utah_ ___ 801-298-0113 Richards Fab________801-409-0392 Stamping: Light TMM Precision _ ______800-448-9448 Cygnet____________ 818-240-7574 Wrico_ ___________480-892-7800 SPRING WORKS Utah_ ___ 801-298-0113 Stamping:Precision PROCESSING: METAL Cygnet____________ 818-240-7574 Acid Pickle Excalibur Manufacturing_ _719-520-5404 MPI International______956-631-6880 Frontier Metal Stamping_ _ 303-458-5129 Chemical Stamping:Prototype LA Specialties________ 602-269-7612 Frontier Metal Stamping_ _ 303-458-5129 MPI International______956-631-6880 Stamping:Short Run Cygnet____________ 818-240-7574 Plating Alodine SWISS SCREW MCHG. MPI International______956-631-6880 Howard Screw Machine ___ 801-808-4106 Phosphate Lewis Aerospace_ ____ 877-254-2024 MPI International______956-631-6880 Seastrom_ _________ 800-634-2356 PUNCHING TAPPING Group Manufacturing Serv_ 480-966-3952 Laser Concepts Inc._ ____ 801-280-7723 TESTING REPAIR Testing: Non-Destructive Bearing Surface Denver Machine Shop____303-295-6000 Blanchard Metals Proc._ __801-972-5590
Jet Processing_____ 623-869-6749x117 Pilkington Metal Finishing_801-972-2146 THERMAL SPRAY Accuwright Industries____480-892-9595 TOOL MAKING JCB Precision Tool & Mold_303-292-4434 TOOL & DIE Foremaster Tool______ 801-737--0265 JCB Precision Tool & Mold__ 303-292-4434 Wrico_ ___________480-892-7800
Skyline Products________719-392-9046 Richards Fab_ _____ 801-409-0392 Welding: Orbital Richards Fab_ _____ 801-409-0392 Welding: Precision Arrow Sheet Metal Prod___ 303-427-6419 Davis Manufacturing_ ___303-762-0550 Excalibur Manufacturing_ _719-520-5404 Genesis_ __________ 303-449-6912 JPS Manufacturing_ ____480-367-9542 Richards Fab_ _____ 801-409-0392 Petersen Inc_________ 800-410-6789 Weiser/Mile High Prec._303280-2778 Welding: Thin Wall Alum. Genesis_ _________ 303-449-6912 Welding: TIG Arrow Sheet Metal Prod___ 303-427-6419 Cimtech_ __________ 801-373-6813 Genesis_ __________ 303-449-6912 Mountain View Machine___ 435-755-0500 JPS Manufacturing_ ____480-367-9542 Petersen Inc_________ 800-410-6789
TOOLING Frontier Metal Stamping_ _ 303-458-5129 Mountain View Machine_ _435-755-0500 Precision Tech________801-285-7288 TUBE FORMING Cling’s Manufacturing____ 480-968-1778 Harco Metal Products_ ___ 480-829-0450 Formed Tubing Harco Metal Products_ ___ 480-829-0450 Cling’s Manufacturing____ 480-968-1778 Tube Bending /Fabrication Harco Metal Products_ ___ 480-829-0450 Cling’s Manufacturing____ 480-968-1778 WIRE FORMING WATERJET CUTTING SPRING WORKS Utah_ ___ 801-298-0113 Colorado Waterjet_ __ 970-532-5404 Diversified Metal Services__ 801-972-6093 Our Business JQ Enterprises________ 801-975-0777 Leading Edge Machine_ __435-563-9425 Card Section is Marzee Inc._______ 602-269-5801 Mountain View Machine_435-755-0500 Growing! Petersen Inc_________ 800-410-6789 Quick Turn Precision_____801-334-6800
WELDING Arrow Sheet Metal Prod___ 303-427-6419 Cimtech_ __________ 801-373-6813 Davis Manufacturing_ ___303-762-0550 Denver Machine Shop____303-295-6000 Genesis_ __________ 303-449-6912 H& S Machine_______ 801-755-7627 Harco Metal Products_ ___ 480-829-0450 JQ Enterprises________ 801-975-0777 Petersen Inc_________ 800-410-6789 Richards Fab_ _____ 801-409-0392 Laser Concepts Inc._ ____ 801-280-7723 Mountain View Machine_ _435-755-0500 Precision Casting Repair_ _801-972-2345 Precision Tech________801-285-7288 Quick Turn Precision_____801-334-6800 Wasatch Laser Processing__801-972-3500 Weiser/Mile High Prec._303280-2778 Welding: Aerospace Genesis_ __________ 303-449-6912 Welding: Aluminum Medium & Large Genesis_ __________ 303-449-6912 Petersen Inc_________ 800-410-6789
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See all of our publications Online at www. azmetalworker. com 61 2011 61• •March/Apr July/Aug 2009
2 AA2Z Z METALWORKER METALWORKER• •
Index of Advertisers Klontech Industrial..51,52 Denver Machine Tool Inc....55 3rd Gen Machine...60 L.A. Specialties...56 DMSI...55 4 Axis Machining, Inc...57 L.A.R. Manufacturing...55 DunRite Deburring...57 Accutech Machine Inc...57 Laser Concepts...58 Ebbco Inc...51 Accuwright Ind....58 Leach Laser...57 EDM Network...22,52 Action Machine....50 EDM Performance Accessories...52 Leading Edge Machine...58 Advanced Coord.Tech...51 Lewis Aerospace...55 EMJD Corp....57 Aero Tech Mfg...56 Lifetime Products, Inc...56 Erickson Metals...50 Alfred Manufacturing...10,58 Machine Dynamics..58 All World Machinery Supply...12,51 Excalibur Manufacturing..56 Fabricating Equipment Sales..36,52 Machine Mart...50 Amcon...48 Machine Tools.com...42 Falcon Sheet Metal...59 AME, Inc...51 Marshall Tool...52 American Mac’g & Engineering...59 Faustson...14,56 Marzee...16,57 Flow Intl...41,50 Apex CAD Products...53 Matrix Machine Inc...56,57 Foothills Machinery..11,50 APEX Engineering...58 Maverick Mold & Machine...55 Foremaster Tool...38,39,59 Arizona Finishing...58 May Foundry & Machine...54 Frontier Metal Stamping...60 AZ Tool Steel...54 MEP...52 Fuchs Machinery...50,52 Arrow Sheet Metal...57 Metal Processing Intl...60 Gage Lab Products...52 ATS Industrial Supply..13,51 Metal Spinning...56 Automatics & Machinery Co...51 Genesis TIG Welding...60 Metal Supermarkets...24,52 Gladhill Assoc...40,50 AZMark Aerospace...55 Metco Metal Finishing...60 Global EDM Supply...51 Bar-S Machine, Inc...56 Methods ...50 Group Manufacturing...56 Bemsco...56 Micro-Tronics Inc..21,55 H&R Precision...56 Blanchard Metals Proc...56 Micro 100...34,51 Hangsterfer’s...17,51 Blaser Swisslube...51 Micropulse West ...55 Harco Metal Products...55 BMSC...40,56 Monckton Mach...2,33,50 Hardinge...50 Brendell Manufacturing...60 Tool....50 Moore Hartwig...23,49,50 Bytebox...51 Mountain View...55 HAAS Automation...2,50 Capital Weld Cleaners..47,53 Muratec...52 Castrol/Canyon State Oil ...50,51,64 Helical...52 NBS Calibrations...36,54 High Precision Devices...56,59 Central Valley Machine...58 New West Machine Tool...51 High Tech Manufacturing...55 CGS Technologies...56 NFT..1,18-19,59 Horizon Carbide...52 ChemResearch...57 Howard Screw Machined Prod...60 Ogden-WeberTech College...52 Cimtech Corp...59 OGP...51 IDS Machining...59 Cling’s Manufacturing...58 Omax...26-27,50 IndustrialEX...55 CNC Rescue...59 Orion Registrar...52 Industrial Heat Treat Co...54 Coating Technologies...57 Paramount Machine...56 Innovative Precision...55 Collins Machine...60 Integrated Electric Solutions..53 Petersen Inc...58,59 Colorado Tool Design, Inc...58 Phoenix Heat Treating...58 IRH...53 Colorado Waterjet...58 Pilkington Metal Finishing...28-30,55 Iron & Metals, Inc...44,53 Control Point Technologies...55 Pinnacle Precision...58 Iron Stitch...55 Cygnet Stamping...57 Ponderosa Industries...58 JCB Precision Tool & Mold...60 DaCo Precision Mfg...57 Powerhaus Precision...59 J.M. Grisley...50 Datum Inspection Services...53 Precision Casting Repair...55 Jet Processing...59 Davis Applied Tech College..52 PrecisionFab Inc...53 JPS Manufacturing...59 Davis Manufacturing...59 Precision Tech...59 Jordan River Galvanizing...59 DCM Tech...10,50 Jorgensen Machine Tools ...50,53 Premac Machining...60 Delcam...51 JQ Enterprises...60 Premier Precision...58 Deltronics...56 K.D. Capital Equipment...52 Prescott’s Mfg...55 Denver Machine Shop...56 A2Z METALWORKER
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62 • March/Apr 2011
Prototype Cafe ...20,59 Pro-Salez...54 Qualichem...51 Quality Mold...54 Quick Turn Precision...60 RD Machine...60 Radtech..59 Reata Eng. & Machine...57 ResourceMfg...43,56 Richards Fab...56 RMTMA...49 Rocky Mountain Saw Blades...53 S&S Machinery...43,51 Samuel Son & CO...5,45 Seastrom...25,54 Setco...51 Sharp...35 Shop Floor Automations...52 Shop Tools, Inc...8,51 Skydandee Mfg...54 Smith Machinery Co..31,35,50,63 Specialty Steel Serv....16,56 SPRING WORKS Utah...60 Star Metal Fluids...3,50,51,52 State Brass Foundry & Machine...56 Stevens Engineering...59 Superior Grinding...46,57 Sustaining Edge Solutions...51 Team Industrial Services..32,50,52 Temp Processing...56 Tipco Punch...51 TMM Precision...59 Todd Machinery...50 Total Quality Systems...32,51 Triad Machinery...51 Tsugami...9 U S Shop Tools...50 Vacco Industries...58 Wasatch Laser Forming...59 Wasatch Metal Finishing...57 Wayne Trail Technologies...15 Weiser/Mile High Precision...61 Wesco Laser Machining...57 Western States Metals...52 White Rock Inc...58 WMC Machining...59 Wrico Stamping...57
ISO 9001: 2008 Certified
ISO 9001: 2008 Certified
ISO 9001: 2008 Certified ISO 9001: 2008 Certified
ISO 9001: 2008 Certified ISO 9001: 2008 Certified
ISO 9001: 2008 Certified
ISO 9001: 2008 Certified
ISO 9001: 2008 Certified ISO 9001: 2008 Certified
A2Z Metalworker P. O. Box 93295 Phoenix, AZ 85070
A2Z METALWORKER
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64 • March/Apr 2011
For more information on Castrol solutions, visit www.castroljobshop.com