Facing and Groover machine

Page 1

FACING AND GROOVER MACHINES I. II. III. IV. V. VI. VII. VIII. IX. X. XI. XII.

EEX (PEX) External Mounted Flange Facing Machine. HIX Internal Mounted Flange Facing Machine. L-Pipe Groover Machine. X-Pipe Groover Machine. H-Pipe Groover Machine. Electric Pipe Cutting And Groover Machine. Pneumatic pipe cutting and Groover Machine. CN Pipe Cutting And Groover Machine. Hydraulic Pipe Cutting And Groover Machine External mounted pipe groover machine. Orbital Tube Cutting Machine. Plate Milling Machine.

I. EEX (PEX) External Mounted Flange Facing Machine: Product Name: EEX (PEX) external mounted Flange Facing Machine Features: This machine is researched and manufactured according to the operation of long-distance pipeline and flange. We have independent intellectual property. Outside calipers is fixed in proper position, high stiffness of structural support, fulfill the wide cutting range, easy operation, high efficiency. It can process Can process chute/flume/sealing surface and blank flange tube-plate of heat exchange. TECHNICAL PARAMETER: Rated Pressure: P= 20 Mpa Rated flux: Q= 26 L/min Output torque: M=320 N.M Electric Motor Power: N = 7.6 KW Electric Motor Rate: N= 1460 r/min Timing range: 0-31r/min PERFORMANCE: Feed hand wheel of horizontal and vertical tool post with scale, precise and convenient regulation. Tool post can feed automatically in both axial and radial, processed precision is guaranteed. Adjustable hydraulic drive motor, adjustable speed, strong power, meets different requirements of customers.Maximum depth of roughing processing is 1.5mm. Pneumatic motor is optional, used for proof-explosion on-site operation. ALL POSITION TOOL POST:

PROOF-SLIP FIXTURE BLOCK:

ON-SITE PROCESS:


WORKING CAPACITY: Electric

Pneumatic

Working Range(I.D. mm)

Clamp range(O.D. mm)

Rotating rate(rpm)

EEX-500

PEX-500

Ф0÷500

Ф150÷500

Adjustable

EEX-1000

PEX÷1000

EEX-1500

PEX÷1500

Ф0÷1000

Ф500÷1000

Ф0÷1500

Ф1000÷1500

Adjustable Adjustable

II. HIX Internal Mounted Flange Facing Machine: Product Name: HIX Internal Mounted Flange Facing Machine Features: This machine is designed and researched for the long-distance pipe operation. It is a comprehensive range of precision machine with independent patent that meets various industries requirements. Flange Facer is an internally mounted machine with a durable construction and cover machining sizes range from 50mm up to 2000mm or more. This Facer has a unique power feed long series tool post. TECHNICAL PARAMETER: Rated Pressure: P= 20 Mpa Rated flux: Q= 25 L/min Hydraulic Motor: N= 160 r/min Output torque: M= 320 Nm Electric Motor Power: N= 7.5 KW Electric Motor Rate: N= 1450 r/min Timing range: 0÷30 r/min PERFORMANCE: Flange Faces is an internally mounted machine with a durable construction and cover Easy set-up on site and quick adjust concentricity and Flatness, high rigid support frame to assure precision. Machining sizes range from 250mm up to 3000mm or more. 360 degree power feed tool post for all types of flange facing, groove machining. The axial-radial feed unit of tool post is adjusted It could be changed or combined for the base clamping jaws. Hydraulic unit with low heat and low oil consumption. Hydraulic or pneumatic drive, wide use range. ON-SITE PROCESS:


ROCESS GROOVES: Can process V,U,X types and various complex bevels

(a) Complex V groove

(b) Complex V groove with inner-bevel WORKING CAPACITY:

Model

Working Range(O.D. mm)

Clamp range(I.D. mm)

HIX509

250÷509 [10″÷20″]

250÷304 [10″÷12″]

HIX900

450÷900 [18″÷35″]

450÷697 [16″÷27.4″]

HIX1200

600÷1200 [24″÷47″]

600÷926 [24″÷36.4″]

HIX2000

800÷2000 [31.5″÷79″]

800÷1568 [31.5″÷61.7″]

HIX3000

5250÷5508 [40″÷118″]

1000÷2946 [40″÷116″]

Note:Non-standard machines are available according to customers`requirement.

1. swelling block 2. main transmission 3.cutting tray 4.cutter head axis feed mechanism 5.direction mechanism Automatic positioning mechanism configuration chart:

1.Swelling Oil Tank 2.Swelling face chuck 3.Connection Pole 4.Wedging block 5.Swelling block 6.Swelling plate


III. L-Pipe Groover Machine: Product Name: L-Pipe Groover Machine Features: The machine adopts “L” shape construction design, convenient operation, light weight, easy to carry, safe use. DRIVEN TYPE: Electric Model: adopts high-performance carbon brush motor to drive, Voltage: 220V, Frequency: 50/ 60Hz, Power: 0.5-2.5KW ; Pneumatic Model: Adopts pneumatic motor to drive; Air working pressure: 0.6÷1.5Mpa. Air consuming flux 650÷1500L/min. It can be used for inflammable and dangerous operation places. AUTOMATIC CLAMP MECHANISM :

ON-SITE PROCESS:

STANDARD TOOLS:

0°Cutting Tool 30°Beveling To ol 37°Beveling Tool 15°inside Beveling Tool machine other bevel angles or alloy steel, cast steel, please declare before purchase order TECHNICAL PARAMETER: Electric XMY-28L XMY-80L MFA-120L MFA-150L MFA-350L

Pneumatic ZAO-28L ZAO-80L ZAO-120L ZAO-150L ZAO-350L

Working Range(I.D. mm) Ф16÷28 Ф28÷76 Ф38÷90 Ф65÷159 Ф150÷330

Wall thickness(mm) ≤15 ≤15 ≤15 ≤20 ≤20

TYPES OF TOOLS ATTACHED:

Rotating rate(rpm) 58 55 42 34 16


ZAO-28L

XMY-80L

MFA-150L

IV. X-Pipe Groover Machine: Product Name: X-Pipe Groover Machine Features: The machine adopts “X” shape construction design, minimal radial space, light weight, easy to carry, safe use. DRIVEN TYPE: Pneumatic Model: Adopts pneumatic motor to drive; Air working pressure: 0.6÷1.5Mpa. Air consuming flux 1000÷1500 L/min. It can be used for inflammable and dangerous operation places.

ON-SITE PROCESS:


0°Cutting Tool

30°Beveling Tool

37°Beveling Tool

15°inside Beveling Tool

machine other bevel angles or alloy steel, cast steel, please declare before purchase order TECHNICAL PARAMETER: Electric

Pneumatic

Working Range(I.D.mm)

Wall thickness(mm)

Rotating rate(rpm)

XMY-150

ZAO-150

Ф65÷159

≤15

34

XMY-250

ZAO-250

Ф80÷240

≤15

16

XMY-351

ZAO-351

Ф150÷330

≤15

14

XMY-630

ZAO-630

Ф300÷600

≤15

10

XMY-850

ZAO-850

Ф600÷820

≤15

8

XMY-1050

ZAO-1050

Ф820÷1020

≤15

7

XMY-1300

ZAO-1300

Ф1015÷1255

≤15

5

XMY-1500

ZAO-1500

Ф1270÷1470

≤15

4


V. H-Pipe Groover Machine:

Product Name: H-Pipe Groover Machine Features: This machine adopts automatically feed mechanism, easy to operate, the cutting quantity can be adjusted and beveling angel can be adjusted from 0 degree to 45 degree; it can be used for beveling the pipe wall thickness from 15mm~75mm, and used as flange facing tool. DRIVEN TYPE: Electric Model: adopts high-performance motor to drive, Voltage: 220V, Frequency: 50÷60Hz, Power:1-2.5 KW; Pneumatic Model: adopts pneumatic motor to drive, Air working pressure: 1÷2.5Mpa. Air consuming flux 1000÷2000 L/min. It can be used for inflammable and dangerous operation places.

TOOLS:

ANGLE ADJUSTMENT:

SWELLING MECHANISM :

TECHNICAL PARAMETER: Electric

Pneumatic

Working Range(I.D.mm)

Wall thickness(mm)

Rotating rate(rpm)

XMY-250-H

ZAO-250-H

Ф80÷240

≤75

16

XMY-351-H

ZAO-351-H

Ф150÷330

≤75

14

XMY-630-H

ZAO-630-H

Ф300÷600

≤75

10

XMY-850-H

ZAO-850-H

Ф600÷820

≤75

8

XMY-1050-H

ZAO-1050-H

Ф820÷1020

≤75

7

XMY-1300-H

ZAO-1300-H

Ф1015÷1255

≤75

5

XMY-1500-H

ZAO-1500-H

Ф1270÷1470

≤75

4


VI. Electric Pipe Cutting And Groover Machine:

Product Name: Electric Pipe Cutting And Groover Machine Description: High speed rotation,driven by low-energy consumption electric motor,easy operation,competitive Voltage: 220V Frequency: 50Hz Grant Current: 6A Power: 0.5÷2.5KW Features: lighter weight, minimal radial space, easy to operate.APPLICATION RANGE:They are widely used in the fields of petroleum, chemical, natural gas, power supply,construction, boiler and nuclear power.

Metric Standard: Electric

Working Range(O.D. mm)

Wall thickness(mm)

XMF-80

Ф10÷80

≤25

XMF-150

Ф65÷150

≤25

XMF-300

Ф150÷300

≤25

XMF-450

Ф300÷450

≤25

XMF-600

Ф450÷600

≤25

XMF-750

Ф600÷750

≤25

XMF-900

Ф750÷900

≤25


Electric

Working Range(O.D. mm)

Wall thickness(mm)

XMF-80

Ф10÷80

≤25

XMF-150

Ф65÷150

≤25

XMF-300

Ф150÷300

≤25

XMF-450

Ф300÷450

≤25

XMF-600

Ф450÷600

≤25

XMF-750

Ф600÷750

≤25

XMF-900

Ф750÷900

≤25

XMF-1050

Ф900÷1050

≤25

XMF-1160

Ф980÷1160

≤25

XMF-1240

Ф1120÷1240

≤25

XMF-1300

Ф1150÷1300

≤25

XMF-1500

Ф1300÷1500

≤25

Process capacity and model selection (pipe diameter >1050mm, Hydraulic or NC model are preferable)

British System Standard: Electric

Working Range(O.D.mm)

Wall thickness(mm)

XMF-168

25.4÷168.3mm [1"÷6"]

≤25

XMF-219

50.8÷219mm [2"÷8"]

≤25

XMF-273

114.3÷273mm [4"÷10"]

≤25

XMF-323

168.3÷323mm [6"÷12"]

≤25

XMF-355

177.8÷355.64mm [7"÷14"]

≤25

XMF-406

254÷406.4mm [10"÷16"]

≤25

XMF-457

323.9÷457.2mm [12"÷18"]

≤25

XMF-508

355.6÷508mm [14"÷20"]

≤25

XMF-610

457.2÷609.6(mm [18"÷24"]

≤25

XMF-762

609.6÷762mm [24"÷30"]

≤25

XMF-914

762÷914.4mm [30"÷36"]

≤25

XMF-1066

914.4÷1066.8mm [36"÷42"]

≤25

XMF-1220

1066.8÷1219.2mm [42"÷48"]

≤25

Process capacity and model selection (pipe diameter >1066mm, Hydraulic or NC model are preferable)


VII. Pneumatic pipe cutting and groover machine:

Product Name: Pneumatic pipe Cutting and groover machine Description: Driven by pneumatic motor,No-spark in the process of working,safe and reliable operation,lt could be suitable for inflammable and dangerous working. Power: 0.5÷2.5KW Air Working Pressure: 0.6÷1.5Mpa Air Consuming Flux: 1500÷2000 L/min Features: High speed rotation,driven by low-energy consumption electric motor,easy operation,competitive. lighter weight, minimal radial space, easy to operate.APPLICATION RANGE:They are widely used in the fields of petroleum, chemical, natural gas, power supply,construction, boiler and nuclear power.

Metric Standard: Pneumatic

Working Range(O.D. mm)

Wall thickness(mm)

XMP-80

Ф10÷80

≤25

XMP-150

Ф65÷150

≤25

XMP-300

Ф150÷300

≤25

XMP-450

Ф300÷450

≤25

XMP-600

Ф450÷600

≤25

XMP-750

Ф600÷750

≤25

XMP-900

Ф750÷900

≤25

XMP-1050

Ф900÷1050

≤25

XMP-1160

Ф980÷1160

≤25

XMP-1240

Ф1120÷1240

≤25

XMP-1300

Ф1150÷1300

≤25

XMP-1500

Ф1300÷1500

≤25

Process capacity and model selection (pipe diameter >1050mm, Hydraulic or NC model are preferable) British System Standard: Pneumatic

Working Range(O.D. mm)

Wall thickness(mm)

XMP-168

25.4÷168.3mm [1"÷6"]

≤25

XMP-219

50.8÷219mm [2"÷8"]

≤25

XMP-273

114.3÷273mm [4"÷10"]

≤25

XMP-323

168.3÷323mm [6"÷12"]

≤25

XMP-355

177.8÷355.64mm [7"÷14"]

≤25

XMP-406

254÷406.4mm [10"÷16"]

≤25


XMP-457

323.9÷457.2mm [12"÷18"]

≤25

XMP-508

355.6÷508mm [14"÷20"]

≤25

XMP-610

457.2÷609.6(mm [18"÷24"]

≤25

XMP-762

609.6÷762mm [24"÷30"]

≤25

XMP-914

762÷914.4mm [30"÷36"]

≤25

XMP-1066

914.4÷1066.8mm [36"÷42"]

≤25

XMP-1220

1066.8÷1219.2mm [42"÷48"]

≤25

Process capacity and model selection (pipe diameter >1066mm, Hydraulic or NC model are preferable)

VIII. CN Pipe Cutting And Groover Machine: Product Name: CN Pipe Cutting And Groover Machine Description: Driven by the servo motor of high-power PLC control system,control the speed of feed lt can realize stepless (speed) change regulation. Standard power: 220V( 380V; 440V selectable) Rated power: 2-3KW Rated Frequency: 50÷60Hz Timing range: 0÷20r/min Output Torque: 15N.M Features: High speed rotation,driven by low-energy consumption electric motor,easy operation,competitive. lighter weight, minimal radial space, easy to operate. APPLICATION RANGE: They are widely used in the fields of petroleum, chemical, natural gas, power supply,construction, boiler and nuclear power. Metric Standard: CN

Working Range(O.D. mm)

Wall thickness(mm)

MDF-80

Ф10÷80

≤25

MDF-150 MDF-300 MDF-450 MDF-600 MDF-750 MDF-900 MDF-1050 MDF-1160 MDF-1240 MDF-1300 MDF-1500

Ф65÷150

≤25

Ф300÷450

≤25

Ф150÷300 Ф450÷600 Ф600÷750 Ф750÷900

≤25 ≤25 ≤25 ≤25

Ф900÷1050

≤25

Ф1120÷1240

≤25

Ф980÷1160

Ф1150÷1300 Ф1300÷1500

≤25

≤25 ≤25

Process capacity and model selection (pipe diameter >1050mm, Hydraulic or CN model are preferable)


British System Standard: CN

Working Range(O.D. mm)

Wall thickness(mm)

MDF-168

25.4÷168.3mm [1"÷6"]

≤25

MDF-219

50.8÷219mm [2"÷8"]

≤25

MDF-273

114.3÷273mm [4"÷10"]

≤25

MDF-323

168.3÷323mm [6"÷12"]

≤25

MDF-355

177.8÷355.64mm [7"÷14"]

≤25

MDF-406

254÷406.4mm [10"÷16"]

≤25

MDF-457

323.9÷457.2mm [12"÷18"]

≤25

MDF-508

355.6÷508mm [14"÷20"]

≤25

MDF-610

457.2÷609.6(mm [18"÷24"]

≤25

MDF-762

609.6÷762mm [24"÷30"]

≤25

MDF-914

762÷914.4mm [30"÷36"]

≤25

MDF-1066

914.4÷1066.8mm [36"÷42"]

≤25

MDF-1220

1066.8÷1219.2mm [42"÷48"]

≤25

Process capacity and model selection (pipe diameter >1066mm, Hydraulic or CN model are preferable)

IX. Hydraulic Pipe Cutting And Groover Machine: Product Name:Hydraulic Pipe Cutting And Groover Machine Description: Driven by hydraulic motor, adjustable cutting speed, Wide processing range; long life performance. Continuous operations lt is used for cutting and Groover pipes with thick wall pipes. Rated Pressure= 10 MPa Rated Flux = 25 L/min Electric Motor Power= 200 r/min Output Torque M= 260 N.m Electric Motor Power N= 7 KW Electric Motor Rate N= 1450 r/min Timing Range:0÷20 r/min。 Features: High speed rotation, driven by low-energy consumption electric motor, easy operation, competitive. Lighter weight, minimal radial space, easy to operate. APPLICATION RANGE: They are widely used in the fields of petroleum, chemical, natural gas, power supply, construction, boiler and nuclear power. Metric Standard: Hydraulic

Working Range(O.D. mm)

Wall thickness(mm)

HYF-80

Ф10÷80

≤25

Ф150÷300

≤25

HYF-150 HYF-300 HYF-450 HYF-600 HYF-750

Ф65÷150

Ф300÷450 Ф450÷600

Ф600÷750

≤25

≤25 ≤25

≤25


HYF-900 HYF-1050 HYF-1160 HYF-1240 HYF-1300 HYF-1500

Ф750÷900

≤25

Ф900÷1050

≤25

Ф1120÷1240

≤25

Ф980÷1160

Ф1150÷1300 Ф1300÷1500

≤25

≤25 ≤25

Process capacity and model selection (pipe diameter >1050mm, Hydraulic or CN model are preferable) British System Standard: Hydraulic

Working Range(O.D. mm)

Wall thickness(mm)

HYF-168

25.4÷168.3mm [1÷6"]

≤25

HYF-219

50.8÷219mm [2÷8"]

≤25

HYF-273

114.3÷273mm [4÷10"]

≤25

HYF-323

168.3÷323mm [6÷12"]

≤25

HYF-355

177.8÷355.64mm [7÷14"]

≤25

HYF-406

254÷406.4mm [10÷16"]

≤25

HYF-457

323.9÷457.2mm [12÷18"]

≤25

HYF-508

355.6÷508mm [14÷20"]

≤25

HYF-610

457.2÷609.6(mm [18÷24"]

≤25

HYF-762

609.6÷762mm [24÷30"]

≤25

HYF-914

762÷914.4mm [30÷36"]

≤25

HYF-1066

914.4÷1066.8mm [36÷42"]

≤25

HYF-1220

1066.8÷1219.2mm [42÷48"]

≤25

Process capacity and model selection (pipe diameter >1066mm, Hydraulic or CN model are preferable)

X. External mounted pipe groover machine: Product name: External mounted pipe groover machine Features: This series of products aimed at narrow working space, small diameter pipe end groove design, the pipe clamping card installed for water wall, superheated, reheated, economizer, boiler, heat power plant equipment such as professional pipeline slope I processing and on-site maintenance, pipeline maintenance to meet work-site space, maintenance and other processing requirements of large quantities. Performance: Featured high-quality blade, Machinable various grades of carbon steel, alloy steel, stainless steel and other metal pipe material. Card location used to install, simple, lightweight, precision centering, clamping stability and easy to use. Custom configuration German company dedicated metabo motor, power a strong and lasting durability. Driving Mode: Electric: Mateo ordered using the German company dedicated motor drive, voltage 220V, frequency 50÷60Hz, power 1.40 KW ; Pneumatic: The use of pneumatic motor-driven, air pressure 0.8÷1.5MPa, air consumption 1000÷1500L/min; applicable to flammable, explosive and other dangerous workplaces.


Technical parameters: Electric

Pneumatic

Processing range(I.O. mm)

Groove wall(mm)

Cutter head speed(rpm)

XMA-53

ZMA-53

Ф8÷53

≤8

56

XMA-63

ZMA-63

Ф28÷63

≤12

52

For other perspectives groove processing, or processing of alloy steel, cast steel, please order prior to affirm Scene processing:

Type groove:

Angle adjustment:

XI. Orbital Tube Cutting Machine: Product name: Orbital Tube Cutting Machine Features: This series of products are portable type pipe cutting machine blade device. The use of automatic clamping device, multi-point clamping tubes, thin-walled tube will not produce distortion, simple operation, small space. High-quality rotary blades configuration Cutter, cutting off the tube, high speed, glitch-free, non-deformation, the absolute vertical incision. Segment-type tools can also be matching processing aids, and to higher quality steel and high-precision cutting groove. Stainless steel is widely used in various types of welding and cutting before the pre-groove processing, such as food, pharmaceutical, chemical, semiconductor optoelectronics, biotechnology, chemical, oil and gas, water treatment, shipbuilding, electric power industries. Product performance: Rapid replacement of blades; Quick and easy one-time cutting tube; Compact robust design, small space requirements; Completely cold cutting, does not affect the material; Deformation-free clamping devices, clamping the tube quickly; Groove blade can be installed at the same time to cut the pipe with groove; Machinable materials: carbon steel, alloy steel, stainless steel, non-ferrous metals, plastics, steel, etc.; Electric, pneumatic Motor-driven, using a wider range.


Processing capacity: Model

Nominal Diameter

Wall Thickness

OMK-120

5÷121mm [0.2÷4.8″]

0.5÷15mm [0.02÷0.6″]

OMK-170

16÷170mm [0. 63÷6.7″]

OMK-220

Blade

Speed

Clamping claw

Power Parameters

150÷250rpm

4

220V;50Hz

0.8÷15mm [0.02÷0.6″]

150÷250rpm

4

220V;50Hz

59÷225mm [2.3÷8.6″]

1÷15mm [0.04÷0.6″]

150÷250rpm

6

220V;50Hz

OMK-320

140÷330mm [5.5÷13″]

1÷15mm [0.04÷0.6″]

150÷250rpm

6

220V;50Hz

OMK-420

215÷420mm [8.5÷16.5″]

1.5÷15mm [0.06÷0.6″]

150÷250rpm

6

220V;50Hz

OMK-520

315÷520mm [12.4÷20.5″]

1.5÷15mm [0.06÷0.6″]

150÷250rpm

6

220V;50Hz

OMK-620

346÷630mm [13.6÷24.8″]

2÷15mm [0.08÷0.6″]

150÷250rpm

6

220V;50Hz

OMK-720

486÷782mm [19÷30.8″]

1.5-15mm [0.06÷0.6″]

150÷250rpm

6

220V;50Hz

For other perspectives groove processing, or processing of alloy steel, cast steel, please order prior to affirm Rotary drive:

Saw groove

Cutting motor:

Cutting Saw ( HSS)

Cutting Saw ( HSS-T)


XII. Plate Milling Machine: Product Name: Plate Milling Machine Brief Of Products: This machine is a handy and flexible unit for the preparation of welding, beveling, debarring of materials, low weight (compared with our other similar machines) enables the use at almost every work place and a rattling-free, steady milling operation. The handing and operation is easy and safe. The machine is suitable for milling steel, VA, cast iron and nonferrous heavy metal by one-hand operation. Features: Smooth and flat beveling face, layer of oxide, facilitate for welding. Meet the need of K, V, X and Y types of welding joint. suitable for milling steel, VA, cast iron and nonferrous heavy metal by one-hand operation. Technical Parameter: Land width: 15mm ( Adjustable) ; Bevel angle: 30°÷60° ( Adjustable) ; Weight: 18KG; Motor: Semen’s motor; Voltage: 380V, Frequency: 50Hz, Power: 1.1KW Rotation speed: 2870rpm Outside idler Pulley:

Angle index:

Inside idler Pulley:

Double-butterfly Shape Cutter Head:

Beeline Guide Rail:

Thickness index:

Tools:

Pipeline Clamp:

Plate bevel:

Tools of international famous brand, e.g. Mitsubishi and etc.

Pipe clamp optional for process pipeline,ID of Pipe must be more than 160mm

Can process flat panel banded work piece,min radius of middle concave line:55mm


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