2015.2 New Product Launch (NAFTA)

SECO TOOLING INTRODUCTIONS & EXPANSIONS

2015.2 NEW PRODUCT LAUNCH

SAVE MONEY WITH EDGE INTELLIGENCE We have worked to improve the DURATOMIC® turning inserts – to give you competitive benefits when it comes to versatile production, high speed production and balanced production.

And the Edge Intelligence ensures that you don’t throw away inserts with unused edges.

So, get the chrome ones!

2

PRODUCTIVITY COST ANALYSIS

PCA

Learn more about how to evaluate a process and identify where to reduce cost for a significant productivity gain.

INTRO

THREADING / GROOVING

Duratomic® - TP Additions ....... 4

Snap-Tap TM4000 ................... 30

MILLING

REAMING/HOLEMAKING

335.25 Disc Milling Cutter ........ 9 Square T4-12, LOEX - MP3000 XOMX06 - MS2050 ................. 13

Precimaster™ Plus .................. 34 Boring Heads for Steadyline™ Bars .......................................... 37

SOLID MILLING

TOOLING SYSTEMS

JS554-2C ................................... 16 JS452-L ..................................... 18

Taper Face Holders ................. 39

See page 44

TURNING

CUTTING DATA

Seco-Capto™ P-Lever Holders .................................... 20 MDT Heads with GL Connection .............................. 24

Duratomic® Turning Steel/Case Study ..................... 46 335.25 Disc Milling ................. 48 Square T4-12 ........................... 52 Jabro JS554-2C & JS452-L ...55-56 MDT ......................................... 58 Precimaster™ Plus .................. 62

GRADES TH1000 & TH1500 ................. 26

ADVANCED MATERIAL Ceramic CS100 ........................ 28

NEW Workpiece Materials Cutting Data (SMG v2) ........... 64

EXPAND YOUR POSSIBILITIES At Seco, there’s no such thing as status quo. We believe in ongoing research and development to ensure that every product we bring to market solves a need and makes our customers more productive and profitable.

Consider the cutting tools in this Seco News Summary. We’ve expanded several of our popular product lines, including Jabro-Solid2, Steadyline heads and Precimaster Plus, so there’s no limit as to what you can achieve with our tools.

We’ve also expanded three new TP grades that cover every steel-turning need. And because these grades are the first to feature our next-generation Duratomic® technology, they are the most reliable, predictable and productive of their kind.

For more than 80 years, we've continuously provided the tools, processes and services that shops rely on to stay ahead of the manufacturing curve and, as you will see inside this Seco News Summary, there’s no stopping us.

3

DURATOMIC STEEL TURNING

REVOLUTIONARY USED-EDGE-DETECTION

TP2501, TP1501 & TP0501 EXPANDED RANGE The new grades and their unique detection capabilities are a direct result of Seco’s EDGE INTELLIGENCE concept; an integration of the company’s extensive high-performance insert experience and knowledge.

The TP2501, TP1501 and TP0501 inserts offer solutions for workpieces in the ISO P materials category of steel as well as additional applicability in stainless steel and cast iron. The used-edge detection capability is a direct response to customer feedback, as operators often experience difficulty when trying to identify used cutting edges. These grades allow users to quickly spot cutting edges that have made any contact with a workpiece, even in very light finishmachining passes.

PRODUCT OVERVIEW • Used-edge-detection Innovative Duratomic coating technology • Broad working ranges and cutting conditions • Three grades cover most steel-turning needs

NEW! TP2501: VERSATILE PRODUCTIVITY With its broad working range, the TP2501 grade makes it easy to achieve dependable productivity and reliable part production in most steel-turning applications. It also serves as a superb starting point to further optimize specific operations.

With increased wear resistance and better toughness behavior, the TP2501 grade reduces variations in tool life and delivers predictable and consistent performance. Ideal applications include those from general-purpose continuousmachining operations to more demanding ones such as those involving high surface finish requirements or heavy interrupted cuts. For even more versatility, this grade is capable of handling several coolant conditions.

4

Used-Edge Detection

DURATOMIC STEEL TURNING

NEW! TP1501: BALANCED PRODUCTIVITY

RANGE OVERVIEW

TP1501 is a general grade with well-balanced properties for applications that require high wear resistance and excellent surface finish in low-alloy carbon steel workpieces. As a higher hardness grade with high edge-toughness, the inserts feature enhanced wear and deformation resistance for low to medium temperature semi-interrupted cutting conditions with and without coolant.

• TP2501 grade - approx. 500 insert geometries • TP1501 - approx. 300 items • TP0501 grade - approx. 150 items • ISO P steel turning and cast irons • From finishing to roughing applications • Continuous and interrupted cutting • Coolant and non-coolant machining

TP1501 also offers properties that make it highly effective in the machining of cast irons. In toughness demanding applications, TP1501 complements the existing Seco TK grades dedicated to that particular material.

NEW! TP0501: HIGH-SPEED PRODUCTIVITY Of the new grades, TP0501 provides the highest possible wear resistance and/or cutting speeds in relation to all steels, especially high-alloy and abrasive steels.

The grade’s balance of high edge-hardness and toughness provides unmatched tool life, especially in stable high-temperature, long continuous cutting conditions along with those involving some interrupted cuts. The extreme heat resistance of TP0501 also makes it easy to achieve the highest possible metal removal rates in steel turning - and without the need for coolant.

TP2501, TP1501 and TP0501 grades provide a balance between properties such as wear resistance, speed capabilities and toughness behaviors. They feature design improvements that make them applicable to both roughing and finishing operations while significantly boosting lowest-level peakperformance ratings.

NEW GRADES!

TP2501, TP1501 & TP0501 5

15674 15335 16098 15120 15722 15981 16057 15560 15677 15342 16494 15130 16071 16109 15134 16074 48951 16078 48974 16086 49009 16845 16863 16932 16948 17444 17136 17440 16889 16930 17175 16903 17277 17192 17206 16657

DESCRIPTION DCMT21.50.5-F1 DCMT21.50.5-M3 DCMT21.51-F1 DCMT21.51-M3 DCMT21.51-MF2 DCMT21.52-F1 DCMT21.52-M3 DCMT32.50.5-F1 DCMT32.50.5-FF1 DCMT32.50.5-M3 DCMT32.50.5-MF2 DCMT32.51-F1 DCMT32.51-FF1 DCMT32.51-M3 DCMT32.51-MF2 DCMT32.52-F1 DCMT32.52-FF1 DCMT32.52-M3 DCMT32.52-M5 DCMT32.52-MF2 DCMT32.53-F1 DCMT32.53-M5 DCMT32.53-MF2 DCMT431-M3 DCMT432-M3 DCMT433-M3 DCMX32.51W-F1 DCMX32.52W-F1 DNMG431-FF2 DNMG431-M3 DNMG431-MF2 DNMG432-FF2 DNMG432-M3 DNMG432-M5 DNMG432-M6 DNMG432-MF2 DNMG432-MF5 DNMG433-M3 DNMG433-M5 DNMG433-M6 DNMG433-MF2 DNMG433-MF5 DNMG434-M6 DNMG441-FF2 DNMG441L-UX DNMG441-M3 DNMG441-M5 DNMG441-MF2 DNMG441R-UX DNMG442-FF2 DNMG442L-UX DNMG442-M3 DNMG442-M5 DNMG442-M6 DNMG442-MF2 DNMG442-MF4 DNMG442-MF5 DNMG442-MR7 DNMG442R-UX DNMG443-M3 DNMG443-M5 DNMG443-M6 DNMG443-MF2 DNMG443-MF5 DNMG443-MR7 DNMG444-M3 DNMG444-M5 DNMG444-M6 DNMG444-MF5 DNMM442-R4 DNMM443-R4 DNMM444-R4 DNMU330.5-M3 DNMU331-FF2 DNMU331-M3 DNMU331-MF2 DNMU331-MF5

TP0501

14934 14938 14940 14945 14951 14954 14960 15009 15591 15330 16095 15104 15021 18488 15556

15675 16713 15338 16099 15122 15723 15983 16034 16059 15561 15126 15724 16105 15128 16062 16065 15340 16107 15345 16495 15131 16072 16110 15136 16075 15138 15142 16077 15954 16114 15348 16500 48961 16081 15956 48975 16523 49010 16088 18569 17020 17026 16690 16908 16954 17045 17347 17323 16925 18015 17081 17181 16669 16952 16658

TP1501

15858 19356 19554 19523 14937 14939 19369 19359 19405 19541 14941 14943 19225 14944 19550 19613 14947 14952 19223 19353 14953 19366 19392 19552 14955 14957 19398 14962 15672 15718 15332 16096 15108 15022 18559 18220 15976 15592 15557

15117 15676 16747 15339 16104 15125 15063 16493 15987 16054 16060 15562 15127 15728 16106 15129 16064 16068 15341 16108 15346 16496 15132 16073 15133 16113 15137 16076 15139 15143 15955 16116 15349 16502 48973 16083 15353 16503 49007 16529 49018 16089 18769 17064 17424 17075 16653 16911 17062 17270 16982 17137 17155 17028 17165 17172 16997 17334 17350 16693 16966 17447 17437 16766

TP2501

6

15856 15857 15859 19361 19397 14244 19555 19404 19559 14245 19338 14246 19588 19463 14247 19474 19371 14248 19594 19486 20359 14271 14249 19161 14250 19599 19616 14272 14251 19306 14252 19372 19358 19482 19516 18965 19551 19617 14274 14253 18975 19367 19408 14275 19632 14276 14277 17489 17577 15587 17593 15588 15328 16492 15051 15589 15673 14293 15333 16097 15109 15061 18500 18562 18163 15977 14294 15559

TP0501

CCGX21.50.5W-F1 CCGX32.50.5W-F1 CCMT21.50.5-F1 CCMT21.50.5-FF1 CCMT21.50.5-M3 CCMT21.50.5-MF2 CCMT21.51-F1 CCMT21.51-FF1 CCMT21.51-M3 CCMT21.51-MF2 CCMT21.51W-F1 CCMT21.51W-MF2 CCMT21.52-F1 CCMT21.52-M3 CCMT21.52-MF2 CCMT32.50.5-F1 CCMT32.50.5-M3 CCMT32.50.5-MF2 CCMT32.51-F1 CCMT32.51-FF1 CCMT32.51-M3 CCMT32.51-M5 CCMT32.51-MF2 CCMT32.51W-F1 CCMT32.51W-MF2 CCMT32.52-F1 CCMT32.52-M3 CCMT32.52-M5 CCMT32.52-MF2 CCMT32.52W-F1 CCMT32.52W-M3 CCMT32.52W-MF2 CCMT32.53-M3 CCMT321-M3 CCMT431-F1 CCMT431-M3 CCMT431W-F1 CCMT432-F1 CCMT432-M3 CCMT432-M5 CCMT432-MF2 CCMT432W-F1 CCMT433-F1 CCMT433-M3 CCMT433-M5 CCMT53.52-M3 CCMT53.53-M5 CCMT53.54-M5 CNMG321-M3 CNMG322-M3 CNMG430.5-FF2 CNMG431-FF1 CNMG431-FF2 CNMG431-M3 CNMG431-M5 CNMG431-MF2 CNMG431W-FF2 CNMG431W-MF2 CNMG432-FF2 CNMG432-M3 CNMG432-M5 CNMG432-M6 CNMG432-MF2 CNMG432-MF4 CNMG432-MF5 CNMG432-MR6 CNMG432-MR7 CNMG432W-FF2 CNMG432W-M3

DESCRIPTION CNMG432W-M6 CNMG432W-MF2 CNMG432W-MF5 CNMG433-M3 CNMG433-M5 CNMG433-M6 CNMG433-MF2 CNMG433-MF4 CNMG433-MF5 CNMG433-MR6 CNMG433-MR7 CNMG433W-M3 CNMG433W-M6 CNMG433W-MF2 CNMG434-M3 CNMG434-M5 CNMG434-M6 CNMG434-MF5 CNMG434-MR7 CNMG542-M3 CNMG542-M5 CNMG543-M3 CNMG543-M5 CNMG543-M6 CNMG543-MR7 CNMG543W-M6 CNMG544-M5 CNMG544-M6 CNMG544-MR7 CNMG544W-M6 CNMG546-M6 CNMG546-MR7 CNMG642-M3 CNMG642-M5 CNMG643-M3 CNMG643-M5 CNMG643-M6 CNMG643-MR7 CNMG644-M3 CNMG644-M5 CNMG644-M6 CNMG644-MR7 CNMG646-M6 CNMG646-MR7 CNMG866-MR7 CNMM432-R4 CNMM432-R6 CNMM433-R4 CNMM433W-R4 CNMM434-R4 CNMM543-R4 CNMM543-RR6 CNMM544-R4 CNMM544-R5 CNMM544-R7 CNMM544-RR6 CNMM546-R7 CNMM643-R4 CNMM643-R7 CNMM643-RR6 CNMM644-MR6 CNMM644-R4 CNMM644-R5 CNMM644-R7 CNMM644-RR6 CNMM644W-R7 CNMM646-R4 CNMM646-R5 CNMM646-R7 CNMM646-RR6 CNMM646W-R7

TP1501

DESCRIPTION

GRADE

TP2501

GRADE TP0501

TP1501

TP2501

GRADE

19787 20284 19974 20296 14255 20291 19971 19684 20288 14256 20179 19955 20298 14257 20220 19957 20299 14278 14258 19939 14283 14259 20292 20294 20286 19307 19224 15594 15407 15064 14296 15419 16238 15182 15065 18251 15450 16596 15184 15066 18235 15188 15606 17578 15455 16251 15067 17597 14297 17585 15463 16267 15190 15068 18104 18238 17596 15466 16606 15204 15069 18164 15475 16610 15211 18181 16801 16832 16831 15483 14298 15485 15070 18182

20236 19919 20285 14963 19789 20265 20237 14964 19983 20293 14970 20182 20289 14975 14977 19920 20266 20282 20283 19130 19308 15593 15406 15028 15600 15417 16237 15180 15031 18100 15445 16595 15183 18025 15605 17510 15454 15729 17541 15612 17559 15461 16266 15189 15733 18225 16597 17566 15734 16605 15192 15737 18230 16412 15738 16608 15206 16797 16833 16819 15479 15619 15739 15034 -

15860 15904 14966 15862 14971 14976 15023 15599 15411 16223 15029 15427 15611 15458 16258 15732 18222 15464 16604 15191 15736 18046 16408 16607 16802 15033 -

18923 18948 18870 18871

18868 18869 -

-

LNMX191940-MF LNMX191940-MR LNMX191940-R2 LNMX191940-RR94 LNMX301940-MF LNMX301940-MR LNMX301940-R2 LNMX301940-RR94 LNMX301940-RR97 LNMX401432-RR93 LNMX401432-RR96 LNMX501432-RR96

18828 18846 18873 18854 18864 18867

18889 18829 18872 18894 18850 18852 18856 18857 18860 18862 18863 18866

18848 18849 18855 18875 18859 18882 -

RCMT0602M0-F1 RCMT0602M0-M3 RCMT0803M0-F1 RCMT0803M0-M3 RCMT10T3M0-F1 RCMT10T3M0-M3 RCMT1204M0-F1 RCMT1204M0-M3 RCMT1606M0-F1 RCMT1606M0-M3 RCMX120400-RR94 RCMX160600-RR94 RCMX200600-R2 RCMX200600-RR94 RCMX200600-RR97 RCMX250700-R2 RCMX250700-RR94 RCMX250700-RR97 RCMX320900-R2 RCMX320900-RR94

15863 15906 15864 15908 15865 15911 15867 15913 15870 15916 20318 20315 20310 20314 20312 20334 20341 20335 20325 20336

15907 15909 15866 15912 15869 15915 20313 20317 20345 20340

15868 15914 20309 20316 20311 20333 20349 20342 20321 20347

20330 15528

15527

20328 -

SCMT1268-RR97 SCMT2.522-M3 SCMT21.51-M3 SCMT32.51-F1 SCMT32.51-M3 SCMT32.51-MF2 SCMT32.52-F1 SCMT32.52-M3 SCMT32.52-MF2 SCMT432-F1 SCMT432-M3 SCMT432-M5 SCMT432-MF2 SCMT433-F1 SCMT866-RR97 SNMG321-MF2 SNMG322-M5 SNMG322-MF2 SNMG431-M3 SNMG432-M3 SNMG432-M5 SNMG432-M6 SNMG432-MF2 SNMG432-MR7 SNMG433-M3 SNMG433-M5 SNMG433-M6 SNMG433-MF2 SNMG433-MR7 SNMG434-M3 SNMG434-M5 SNMG434-MR7 SNMG542-M5 SNMG543-M3 SNMG543-M5 SNMG543-M6 SNMG543-MR6 SNMG543-MR7 SNMG544-M5 SNMG544-M6 SNMG544-MR7 SNMG643-M3 SNMG643-M5 SNMG643-M6 SNMG643-MR7 SNMG644-M3 SNMG644-M5 SNMG644-M6 SNMG644-MR7 SNMG646-M6 SNMG646-MR7 SNMG866-MR7 SNMM433-R4 SNMM543-R4 SNMM544-R4 SNMM546-R7 SNMM643-R4 SNMM643-R7 SNMM644-R4 SNMM644-R5 SNMM644-R57 SNMM644-R7 SNMM644-RR6 SNMM644W-R7 SNMM646-R4 SNMM646-R5 SNMM646-R57

15918 15917 15871 15919 14260 15880 15927 14261 15884 15946 14285 14262 20338 18499 18259 18258 15529 15531 16611 15280 15073 16420 15534 16303 15307 15074 16446 15536 16312 16470 16316 15538 16345 15313 18210 16475 16368 15319 16476 15539 16612 49109 16489 15540 16622 49147 16637 49156 16491 18827 16775 18475 18507 17340 16792 17286 16793 17207 17291 17421 17213 16694 16790 17215 -

15921 15929 15886 15530 15272 15744 16414 15533 16299 15297 15035 15535 16304 15537 16320 15312 16360 15316 49080 16614 49143 16636 49158 16784 17408 -

20339 14978 20337 16346 15314 49073 16407 49126 16490 49155 18617 18271 16770 16771 17229

TP0501

KNUX160405L-11 KNUX160405R-11 KNUX160410L-11 KNUX160410R-11

DESCRIPTION RCMX320900-RR97 RNMG43-M3

TP1501

15620 15496 15741 15509 15567 15569

TP2501

15621 15500 16277 49028 15743 15510 16280 49063 15694 15696 15563 15565 15568 15570

TP0501

14299 15504 49037 15071 18231 49070 15072 18114 15695 15697 -

TP1501

TP0501

DESCRIPTION DNMU332-FF2 DNMU332-M3 DNMU332-M5 DNMU332-M6 DNMU332-MF2 DNMU332-MF5 DNMU333-M3 DNMU333-M5 DNMU333-M6 DNMU333-MF2 DNMU333-MF5 DNMX331W-MF2 DNMX332W-MF2 DNMX432W-M3 DNMX433W-M3 DNMX442W-M3 DNMX443W-M3

GRADE

TP2501

TP1501

GRADE

TP2501

GRADE

DESCRIPTION SNMM646-R7 SNMM646-RR6 SNMM646W-R7 SNMM856-R56 SNMM856-R57 SNMM856-R7 SNMM856-RR6 SNMM866-R68 SNMM866-R7 SPMR321-F1 SPMR322-F1 SPMR421-F1 SPMR422-F1 SPMR422-M3 SPMR423-F1 SPU421 SPU422 SPU633 SPU634T

17346 17315 16663 18567 18621 18813 18676 18633 18821 18283 18481 18484 17626 17735 18448 17900 17997 17870 17835

-

17235 18627 18629 18634 -

TCGX32.50.5WL-F1 TCGX32.50.5WR-F1 TCMT21.51-F1 TCMT21.51-MF2 TCMT21.52-F1 TCMT21.52-MF2 TCMT32.51-F1 TCMT32.51-M3 TCMT32.51-MF2 TCMT32.52-F1 TCMT32.52-M3 TCMT32.52-M5 TCMT32.52-MF2 TCMT32.53-F1 TCMT32.53-M5 TCMT432-M3 TCMX32.52W-F1 TNMG221-MF2 TNMG331-FF2 TNMG331L-UX TNMG331-M3 TNMG331-M5 TNMG331-MF2 TNMG331R-UX TNMG332-FF1 TNMG332-FF2 TNMG332L-UX TNMG332-M3 TNMG332-M5 TNMG332-M6 TNMG332-MF2 TNMG332-MF5 TNMG332R-UX TNMG333-M3 TNMG333-M5 TNMG333-M6 TNMG333-MF2 TNMG333-MF5 TNMG333-MR7 TNMG431-M5 TNMG431-MF2 TNMG432-M3 TNMG432-M5 TNMG432-M6 TNMG432-MF2 TNMG433-M3 TNMG433-M5 TNMG433-M6 TNMG434-M5 TNMG434-M6

15887 15888 15890 14263 15892 14264 15894 15948 14265 15896 15951 14286 14266 14288 15953 15903 15746 15658 17592 15541 15957 15076 17602 17574 15659 17591 15546 15966 15323 15077 18253 17594 15548 16640 15326 15078 18136 15967 15079 15549 16649 49161 15080 15553 15971 49164 15974 49166

15889 15891 15893 15947 15895 15949 15897 15952 15902 15623 15747 15748 17572 15749 15751 15964 15320 15038 18240 15752 16639 15324 15755 18211 16646 15757 16648 49159 15041 15550 15970 49163 15973 49165

14979 15750 15960 15037 16638 15968 49160 15969 49162 15972 49175

7

18677 49176 18824 49178 16791 16800 15571 15573 17605 17617 -

-

VBMT21.50.5-F1 VBMT21.51-F1 VBMT21.51-MF2 VBMT21.52-F1 VBMT220.5-F1 VBMT221-F1 VBMT222-F1 VBMT330.5-F1 VBMT331-F1 VBMT331-M3 VBMT331-MF2 VBMT332-F1 VBMT332-M3 VBMT332-M5 VBMT332-MF2 VBMT333-F1 VBMT333-M3 VBMT333-MF2 VNMG330.5-FF2 VNMG331-FF1 VNMG331-FF2 VNMG331-M3 VNMG331-MF2 VNMG332-FF2 VNMG332-M3 VNMG332-MF2 VNMG333-MF2 VNMU2.531-M3 VNMU2.531-MF2 VNMU2.532-M3 VNMU2.532-M6 VNMU2.532-MF2

19861 19972 14267 19970 19672 19952 19673 19953 20223 20300 14268 20235 20308 14291 14269 19862 20297 14270 14302 14303 15512 15090 14304 15515 15092 15100 15520 47502 15526 49181 47505

14980 19973 20290 14983 20227 20295 14986 14989 20126 20267 14994 15669 17571 15670 15511 15046 15671 15770 15049 15050 15516 47501 15524 49180 47504

14981 20287 14985 14988 14993 15514 15048 15522 -

WCMT32.52-F1

19956

-

-

8

DESCRIPTION WCMT32.52W-F1 WNMG330.5-M3 WNMG331-FF2 WNMG331-M3 WNMG331-MF2 WNMG331-MF5 WNMG331W-FF2 WNMG331W-MF2 WNMG332-FF2 WNMG332-M3 WNMG332-M5 WNMG332-MF2 WNMG332-MF4 WNMG332-MF5 WNMG332W-FF2 WNMG332W-M3 WNMG332W-MF2 WNMG332W-MF5 WNMG333-M3 WNMG333-M5 WNMG333-MF2 WNMG333-MF5 WNMG333W-M3 WNMG431-FF2 WNMG431-M3 WNMG431-MF2 WNMG431W-MF2 WNMG432-FF2 WNMG432-M3 WNMG432-M5 WNMG432-M6 WNMG432-MF2 WNMG432-MF4 WNMG432-MF5 WNMG432-MR6 WNMG432-MR7 WNMG432W-M3 WNMG432W-M6 WNMG432W-MF2 WNMG432W-MF5 WNMG433-M3 WNMG433-M5 WNMG433-M6 WNMG433-MF2 WNMG433-MF4 WNMG433-MF5 WNMG433-MR6 WNMG433-MR7 WNMG433W-M3 WNMG433W-M6 WNMG434-M3 WNMG434-M5 WNMG434-M6 WNMG434-MF5 WNMG434-MR7 WNMG443-M5 WNMG443-M6 WNMG444-M5 WNMG444-M6

TP0501

18792 18826 49177 18684 18669 49179 18825 18690 16795 18493 16796 16794 16789 15572 17643 18503 17644 17750 17611 17757 17771 17694 17915 18013 17885 17925 18487

TP1501

TP0501

DESCRIPTION TNMG543-M3 TNMG543-M5 TNMG543-M6 TNMG543-MR7 TNMG544-M5 TNMG544-M6 TNMG544-MR7 TNMG666-MR7 TNMM332-R4 TNMM333-R4 TNMM432-R4 TNMM433-R4 TNMM434-R4 TNMX332W-M3 TNMX333W-M3 TPMR221-F1 TPMR222-F1 TPMR321-F1 TPMR321-M3 TPMR322-F1 TPMR322-M3 TPMR432-M3 TPMR433-M3 TPU321 TPU322 TPU431 TPU432 TPU433

TP2501

TP1501

GRADE

TP2501

GRADE

18970 15373 15661 15374 15082 18140 15662 15704 15665 15376 16555 15083 18191 18256 15666 15575 15708 16696 15386 16124 15084 18087 15577 14300 15395 15085 15709 14301 15397 16589 15151 15089 18232 18257 18213 16090 15582 15155 15716 16688 15402 16592 15159 18203 18234 16594 15586 15163 15403 16205 15172 18250 16094 16210 15177 16221 -

15660 15759 15760 15703 15664 15763 16550 15043 15574 15706 16683 15382 18212 15576 15667 15764 15765 15668 15767 16567 15149 15044 18239 18202 15580 15152 15712 16687 15769 16591 15158 15045 18161 18215 16593 15585 15160 16189 15165 16093 16207 15175 16216 15178

15761 16546 15378 16120 15766 16560 15145 18144 15578 15768 16590 15156 18207 15584 16185 15164 15173 -

For Cutting Data please see pages 46

DISC MILLING

INNOVATION & PERFORMANCE IN NEW CUTTING WIDTHS

335.25 DISC MILLING CUTTER

Seco continues to meet and exceed customer demand with the addition of two new insert sizes for its highly successful 335.25 Disc Milling Cutter. The cutter additions utilizing two new insert sizes XNHQ09 and XNHQ12 expands the cutting width range .531” to .830” for a wide scope of applications.

The highly versatile 335.25 cutters perform slotting, back facing, helical and circular interpolation and even plunging operations. Seco offers the cutters in both fixed-pocket versions with coolant thru, and adjustable-width versions to accommodate all types of production environments.

All cutters incorporate a unique insert geometry that reduces cutting forces and noise levels, while maximizing chip flow and productivity in even the most demanding applications. Whatever the corner radius selected, the inserts also feature four cutting edges for reduced tooling cost. Additionally, part quality is improved thanks to the insert wiper flat.

RANGE OVERVIEW: XNHQ 09 & XNHQ 12 • Cutter diameters from 4.00” to 12.00” (80 mm to 315 mm) with 2 connection types • .750” (15 mm and 20 mm) cutting widths for fixed-pocket cutter version • Cutting widths from 0.531” to 0.830” for adjustable-pocket version • 4 insert sizes with 4 cutting edges and corner radii from 0.016” to 0.197” (.4mm to 5.0 mm) • Full range of insert geometries and grades for all applications

YOUR SECO BENEFIT • Maximum flexibility, reliability, precision and ease of use • Elimination of secondary finishing operations • Stable, high metal-removal capability • Lower tooling costs and reduced tooling inventory • Efficient chip evacuation for trouble-free operation

9

DISC MILLING

NEW 335.25 INSERTS

PRODUCT OVERVIEW • Optimum disc milling solution for all types of materials and applications • Comprehensive range of standard stocked inserts with a large choice of corner radii, grades and cutting geometries • Unique 4-cutting-edge insert geometry ensures reliable, smooth cutting processes • Integrated insert wiper flats generate fine surface finish on the side of the slot • Fixed-width cutter versions with central coolant • Adjustable-width versions with enhanced chip space

PART NO

Re

CUTTING RAKE

XNHQ090504TN4-M08 XNHQ090508EN4-E07 XNHQ090508TN4-M08 XNHQ090512TN4-M08 XNHQ090516TN4-M08 XNHQ090520TN4-M08 XNHQ090524TN4-M08 XNHQ090531TN4-M08 XNHQ090540TN4-M08 XNHQ120608EN4-E09 XNHQ120608TN4-M10 XNHQ120612TN4-M10 XNHQ120616TN4-M10 XNHQ120620TN4-M10 XNHQ120624TN4-M10 XNHQ120631TN4-M10 XNHQ120640TN4-M10 XNHQ120650TN4-M10

0.016 0.031 0.031 0.047 0.063 0.079 0.094 0.122 0.157 0.031 0.031 0.047 0.063 0.079 0.094 0.122 0.157 0.197

16° 21° 16° 16° 16° 16° 16° 16° 16° 21° 16° 16° 16° 16° 16° 16° 16° 16°

MP2500 (EDP)

04912

MK2050 (EDP)

04916

04913

04914

04919

04915

NEW 335.25 DISC MILLS

NEUTRAL

NEUTRAL

NEUTRAL

10

TYPE

ap

04922 04892 04893 04894 04896 04898 04899 04900 04901 04904 04902 04905 04906 04907 04908 04909 04910 04911

FIXED POCKET DIMENSIONS IN INCH/MM

STYLE

F40M (EDP)

ar

EDP

B FP B FP B FP B FP B FP A FP A FP

15 15 15 15 15 15 15

22.7 25.3 32.8 44.3 54.3 51.5 64.5

04885 04886 04887 04888 04889 04890 04891

B FP B FP A FP A FP

0.75 0.75 0.75 0.75

1.33 1.59 1.83 2.48

04881 04882 04883 04884

B FP B FP B FP B FP B FP A FP A FP A FP

20 20 20 20 20 20 20 20

25.3 32.8 44.3 54.3 59.3 51.5 64.3 88.5

14089 14094 14095 14102 14104 20384 20385 20386

DESCRIPTION Metric R335.25-080.15.22-4NA R335.25-100.15.27-5NA R335.25-125.15.32-6NA R335.25-160.15.40-7NA R335.25-200.15.40-8N 335.25-160.15.40-7N 335.25-200.15.50-8N Inch R335.25-05.00-0.75-5NA R335.25-06.00-0.75-6NA 335.25-06.00-0.75-6N 335.25-08.00-0.75-7N Metric R335.25-100.20.27-4NA R335.25-125.20.32-5NA R335.25-160.20.40-6NA R335.25-200.20.40-7N R335.25-250.20.60-9N 335.25-160.20.40-6N 335.25-200.20.50-7N 335.25-250.20.50-9N

Dc

dmm

l1

E

D5m

80 100 125 160 200 160 200

22 27 32 40 40 40 50

50 50 50 50 50 – –

– – – – – 15 15

40 48 58 70 90 55 69

5.00 6.00 6.00 8.00

– – – –

2.00 2.00 – –

– – 0.75 0.75

100 125 160 200 250 160 200 250

27 32 40 40 60 40 50 50

50 50 50 50 50 – – –

– – – – – 20 20 20

FIRST CHOICE XNHQ..

Zc*

LB/KG

8 10 12 14 16 14 16

4 5 6 7 8 7 8

0.6 1.0 1.5 2.4 3.6 1.7 2.6

10200 9200 8200 7200 6500 7200 6500

XNHQ09…

XNHQ09…

XNHQ09…

XNHQ09…

XNHQ09…

XNHQ09…

XNHQ09…

2.28 2.76 2.25 3.00

10 12 12 14

5 6 6 7

4.2 6 4.2 7.7

6500 5700 5600 5100

XNHQ12 XNHQ12 XNHQ12 XNHQ12

48 58 70 90 130 55 69 71

8 10 12 14 18 12 14 18

4 5 6 7 9 6 7 9

1.2 1.8 2.9 4.3 7.2 2.2 3.5 5.8

7200 6500 5700 5100 4600 5600 5100 4600

XNHQ12…

XNHQ12…

XNHQ12…

XNHQ12…

XNHQ12…

XNHQ12…

XNHQ12…

XNHQ12…

NEW 335.25 DISC MILLS

XNHQ09..

DIMENSIONS IN INCH/MM

STYLE

NEUTRAL

NEUTRAL

RIGHT

RIGHT

LEFT

LEFT

TYPE

ap

ar

EDP

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67

1.29 1.80 2.42 3.42 4.46 1.01 1.33 1.58 2.21 2.40 3.40

07956 07966 07972 08121 08126 07765 07773 07793 07826 07931 07939

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17

32.9 50.5 63.5 88.5 121.0 24.8 32.3 43.8 54.0 59.0 91.5

06346 06347 06348 06349 06352 06338 06339 06340 06343 06344 06345

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67

1.29 1.80 2.42 3.42 4.46 1.01 1.33 1.58 2.21 2.40 3.40

07962 07970 07999 08123 08128 07767 07791 07808 07882 07934 07951

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17

32.9 50.5 63.5 88.5 121.0 24.8 32.3 43.8 54.0 59.0 91.5

06649 06771 06785 06821 06824 06468 06525 06558 06593 06598 06635

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67 0.53-0.67

1.29 1.80 2.42 3.42 4.46 1.01 1.33 1.58 2.21 2.40 3.40

07965 07971 08120 08125 08129 07768 07792 07812 07929 07935 07954

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17 13 - 17

32.9 50.5 63.5 88.5 121.0 24.8 32.3 43.8 54.0 59.0 91.5

06657 06772 06807 06822 06826 06471 06534 06565 06595 06603 06640

DESCRIPTION Inch 335.25-05.00-0911N 335.25-06.00-0911N 335.25-08.00-0911N 335.25-10.00-XL0911N 335.25-12.00-XL0911N R335.25-04.00-0911N R335.25-05.00-0911N R335.25-06.00-0911N R335.25-08.00-0911N R335.25-10.00-XL0911N R335.25-12.00-XL0911N Metric 335.25-125.1317.40-4N 335.25-160.1317.40-6N 335.25-200.1317.50-7N 335.25-250.1317XL.50-8N 335.25-315.1317XL.50-10N R335.25-100.1317.27-3N R335.25-125.1317.32-4N R335.25-160.1317.40-6N R335.25-200.1317.40-7N R335.25-250.1317XL.60-8N R335.25-315.1317XL.60-10N Inch 335.25-05.00-0911R 335.25-06.00-0911R 335.25-08.00-0911R 335.25-10.00-XL0911R 335.25-12.00-XL0911R R335.25-04.00-0911R R335.25-05.00-0911R R335.25-06.00-0911R R335.25-08.00-0911R R335.25-10.00-XL0911R R335.25-12.00-XL0911R Metric 335.25-125.1317.40-8R 335.25-160.1317.40-12R 335.25-200.1317.50-14R 335.25-250.1317XL.50-16R 335.25-315.1317XL.50-20R R335.25-100.1317.27-6R R335.25-125.1317.32-8R R335.25-160.1317.40-12R R335.25-200.1317.40-14R R335.25-250.1317XL.60-16R R335.25-315.1317XL.60-20R Inch 335.25-05.00-0911L 335.25-06.00-0911L 335.25-08.00-0911L 335.25-10.00-XL0911L 335.25-12.00-XL0911L R335.25-04.00-0911L R335.25-05.00-0911L R335.25-06.00-0911L R335.25-08.00-0911L R335.25-10.00-XL0911L R335.25-12.00-XL0911L Metric 335.25-125.1317.40-8L 335.25-160.1317.40-12L 335.25-200.1317.50-14L 335.25-250.1317XL.50-16L 335.25-315.1317XL.50-20L R335.25-100.1317.27-6L R335.25-125.1317.32-8L R335.25-160.1317.40-12L R335.25-200.1317.40-14L R335.25-250.1317XL.60-16L R335.25-315.1317XL.60-20L

Dc

dmm

l1

E

D5m

5.00 6.00 8.00 10.00 12.00 4.00 5.00 6.00 8.00 10.00 12.00

1.50 1.50 2.00 2.00 2.00 1.00 1.25 1.50 1.50 2.50 2.50

– – – – – 2.00 2.00 2.00 2.00 2.00 2.00

0.75 0.75 0.75 0.75 0.75 – – – – – –

2.25 2.25 3.00 3.00 3.00 1.88 2.25 2.75 3.50 5.12 5.12

125 160 200 250 315 100 125 160 200 250 315

40 40 50 50 50 27 32 40 40 60 60

– – – – – 50 50 50 50 50 50

17 17 17 17 17 – – – – – –

5.00 6.00 8.00 10.00 12.00 4.00 5.00 6.00 8.00 10.00 12.00

1.50 1.50 2.00 2.00 2.00 1.00 1.25 1.50 1.50 2.50 2.50

– – – – – 2.00 2.00 2.00 2.00 2.00 2.00

125 160 200 250 315 100 125 160 200 250 315

40 40 50 50 50 27 32 40 40 60 60

5.00 6.00 8.00 10.00 12.00 4.00 5.00 6.00 8.00 10.00 12.00 125 160 200 250 315 100 125 160 200 250 315

FIRST CHOICE XNHQ..

Zc*

LB/KG

8 10 14 16 20 6 8 10 14 16 20

4 5 7 8 10 3 4 5 7 8 10

2.2 3.1 5.7 9 13.4 2.2 3.3 4.9 8.2 13.4 17.9

8200 7200 6500 5800 5200 9200 8200 7200 6500 5800 5200

XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09

55 55 69 69 69 48 58 70 90 130 130

8 12 14 16 20 6 8 12 14 16 20

4 6 7 8 10 3 4 6 7 8 10

0.9 1.5 2.5 3.9 6.5 1 1.4 2.3 3.6 6 8.6

8200 7200 6500 5800 5200 9200 8200 7200 6500 5800 5200

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

0.75 0.75 0.75 0.75 0.75 – – – – – –

2.25 2.25 3.00 3.00 3.00 1.88 2.25 2.75 3.50 5.12 5.12

8 10 14 16 20 6 8 10 14 16 20

4 5 7 8 10 6 8 10 14 16 20

2.2 3.1 5.7 9 13.4 2.2 3.3 4.9 8.2 13.4 17.9

8200 7200 6500 5800 5200 9200 8200 7200 6500 5800 5200

XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09

– – – – – 50 50 50 50 50 50

17 17 17 17 17 – – – – – –

55 55 69 69 69 48 58 70 90 130 130

8 12 14 16 20 6 8 12 14 16 20

4 12 14 8 10 6 8 12 14 16 20

0.9 1.5 2.5 3.9 6.5 1 1.4 2.3 3.6 6 8.6

8200 7200 6500 5800 5200 9200 8200 7200 6500 5800 5200

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

1.50 1.50 2.00 2.00 2.00 1.00 1.25 1.50 1.50 2.50 2.50

– – – – – 2.00 2.00 2.00 2.00 2.00 2.00

0.75 0.75 0.75 0.75 0.75 – – – – – –

2.25 2.25 3.00 3.00 3.00 1.88 2.25 2.75 3.50 5.12 5.12

8 10 14 16 20 6 8 10 14 16 20

4 5 7 8 10 6 8 10 14 16 20

2.2 3.1 5.7 9 13.4 2.2 3.3 4.9 8.2 13.4 17.9

8200 7200 6500 5800 5200 9200 8200 7200 6500 5800 5200

XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09 XNHQ09

40 40 50 50 50 27 32 40 40 60 60

– – – – – 50 50 50 50 50 50

17 17 17 17 17 – – – – – –

55 55 69 69 69 48 58 70 90 130 130

8 12 14 16 20 6 8 12 14 16 20

4 12 14 8 10 6 8 12 14 16 20

0.9 1.5 2.5 3.9 6.5 1 1.4 2.3 3.6 6 8.6

8200 7200 6500 5800 5200 9200 8200 7200 6500 5800 5200

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

XNHQ09..

For Cutting Data please see pages 48

11

NEW 335.25 DISC MILLS

XNHQ12..

DIMENSIONS IN INCH/MM

STYLE

NEUTRAL

NEUTRAL

RIGHT

RIGHT

LEFT

LEFT

TYPE

ap

ar

EDP

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83

1.29 1.80 2.42 3.42 4.42 1.01 1.33 1.58 2.21 2.40 3.40

07509 07539 07575 07611 07622 07357 07366 07383 07390 07396 07428

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21

32.9 50.5 63.5 88.5 121.0 24.8 32.3 43.8 54.0 59.0 91.5

06331 06333 06334 06336 06337 06320 06321 06322 06323 06324 06330

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83

1.29 1.80 2.42 3.42 4.42 1.01 1.33 1.58 2.21 2.40 3.40

07533 07551 07591 07615 07624 07359 07371 07388 07392 07406 07444

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21

32.9 50.5 63.5 88.5 121.0 24.8 32.3 43.8 54.0 59.0 91.5

06436 06439 06444 06451 06454 06354 06357 06387 06397 06416 06423

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83 0.67-0.83

1.29 1.80 2.42 3.42 4.42 1.01 1.33 1.58 2.21 2.40 3.40

07534 07572 07609 07616 07672 07363 07374 07389 07393 07407 07445

A Adj A Adj A Adj A Adj A Adj B Adj B Adj B Adj B Adj B Adj B Adj

17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21 17 - 21

32.9 50.5 63.5 88.5 121.0 24.8 32.3 43.8 54.0 59.0 91.5

06437 06440 06445 06452 06455 06355 06358 06394 06398 06421 06424

DESCRIPTION Inch 335.25-05.00-1113N 335.25-06.00-1113N 335.25-08.00-1113N 335.25-10.00-XL1113N 335.25-12.00-XL1113N R335.25-04.00-1113N R335.25-05.00-1113N R335.25-06.00-1113N R335.25-08.00-1113N R335.25-10.00-XL1113N R335.25-12.00-XL1113N Metric 335.25-125.1721.40-4N 335.25-160.1721.40-5N 335.25-200.1721.50-6N 335.25-250.1721XL.50-8N 335.25-315.1721XL.50-10N R335.25-100.1721.27-3N R335.25-125.1721.32-4N R335.25-160.1721.40-5N R335.25-200.1721.40-6N R335.25-250.1721XL.60-8N R335.25-315.1721XL.60-10N Inch 335.25-05.00-1113R 335.25-06.00-1113R 335.25-08.00-1113R 335.25-10.00-XL1113R 335.25-12.00-XL1113R R335.25-04.00-1113R R335.25-05.00-1113R R335.25-06.00-1113R R335.25-08.00-1113R R335.25-10.00-XL1113R R335.25-12.00-XL1113R Metric 335.25-125.1721.40-8R 335.25-160.1721.40-10R 335.25-200.1721.50-12R 335.25-250.1721XL.50-16R 335.25-315.1721XL.50-20R R335.25-100.1721.27-6R R335.25-125.1721.32-8R R335.25-160.1721.40-10R R335.25-200.1721.40-12R R335.25-250.1721XL.60-16R R335.25-315.1721XL.60-20R Inch 335.25-05.00-1113L 335.25-06.00-1113L 335.25-08.00-1113L 335.25-10.00-XL1113L 335.25-12.00-XL1113L R335.25-04.00-1113L R335.25-05.00-1113L R335.25-06.00-1113L R335.25-08.00-1113L R335.25-10.00-XL1113L R335.25-12.00-XL1113L Metric 335.25-125.1721.40-8L 335.25-160.1721.40-10L 335.25-200.1721.50-12L 335.25-250.1721XL.50-16L 335.25-315.1721XL.50-20L R335.25-100.1721.27-6L R335.25-125.1721.32-8L R335.25-160.1721.40-10L R335.25-200.1721.40-12L R335.25-250.1721XL.60-16L R335.25-315.1721XL.60-20L

Dc

dmm

l1

E

D5m

5.00 6.00 8.00 10.00 12.00 4.00 5.00 6.00 8.00 10.00 12.00

1.50 1.50 2.00 2.00 2.00 1.00 1.25 1.50 1.50 2.50 2.50

– – – – – 2.00 2.00 2.00 2.00 2.00 2.00

1.00 1.00 1.00 1.00 1.00 – – – – – –

2.25 2.25 3.00 3.00 3.00 1.88 2.25 2.75 3.50 5.12 5.12

125 160 200 250 315 100 125 160 200 250 315

40 40 50 50 50 27 32 40 40 60 60

– – – – – 50 50 50 50 50 50

21 21 21 21 21 – – – – – –

5.00 6.00 8.00 10.00 12.00 4.00 5.00 6.00 8.00 10.00 12.00

1.50 1.50 2.00 2.00 2.00 1.00 1.25 1.50 1.50 2.50 2.50

– – – – – 2.00 2.00 2.00 2.00 2.00 2.00

125 160 200 250 315 100 125 160 200 250 315

40 40 50 50 50 27 32 40 40 60 60

5.00 6.00 8.00 10.00 12.00 4.00 5.00 6.00 8.00 10.00 12.00 125 160 200 250 315 100 125 160 200 250 315

FIRST CHOICE XNHQ..

Zc*

LB/KG

8 10 12 16 20 6 8 10 12 16 20

4 5 6 8 10 3 4 5 6 8 10

2.6 4 7.5 11.5 17 2.4 3.7 5.5 9.7 15.2 20.7

6500 5700 5100 4600 4100 7200 6500 5700 5100 4600 4100

XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12

55 55 69 69 69 48 58 70 90 130 130

8 10 12 16 20 6 8 10 12 16 20

4 5 6 8 10 3 4 5 6 8 10

1.1 1.9 3.2 4.9 8.2 1.1 1.6 2.7 4.1 6.7 10

8200 7200 6500 5800 5200 7200 6500 5700 5100 4600 4100

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

1.00 1.00 1.00 1.00 1.00 – – – – – –

2.25 2.25 3.00 3.00 3.00 1.88 2.25 2.75 3.50 5.12 5.12

8 10 12 16 20 6 8 10 12 16 20

4 5 6 8 10 6 8 10 12 16 20

2.6 4 7.5 11.5 17 2.4 3.7 5.5 9.7 15.2 20.7

6500 5700 5100 4600 4100 7200 6500 5700 5100 4600 4100

XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12

– – – – – 50 50 50 50 50 50

21 21 21 21 21 – – – – – –

55 55 69 69 69 48 58 70 90 130 130

8 10 12 16 20 6 8 10 12 16 20

4 5 6 8 10 6 8 10 12 16 20

1 1.9 3.2 8.2 8.2 1.1 1.6 2.7 4.1 6.7 10

6500 5700 5100 4600 4100 7200 6500 5700 5100 4600 4100

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

1.50 1.50 2.00 2.00 2.00 1.00 1.25 1.50 1.50 2.50 2.50

– – – – – 2.00 2.00 2.00 2.00 2.00 2.00

1.00 1.00 1.00 1.00 1.00 – – – – – –

2.25 2.25 3.00 3.00 3.00 1.88 2.25 2.75 3.50 5.12 5.12

8 10 12 16 20 6 8 10 12 16 20

4 5 6 8 10 6 8 10 12 16 20

2.6 4 7.5 11.5 17 2.4 3.7 5.5 9.7 15.2 20.7

6500 5700 5100 4600 4100 7200 6500 5700 5100 4600 4100

XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12 XNHQ12

40 40 50 50 50 27 32 40 40 60 60

– – – – – 50 50 50 50 50 50

21 21 21 21 21 – – – – – –

55 55 69 69 69 48 58 70 90 130 130

8 10 12 16 20 6 8 10 12 16 20

4 5 6 8 10 6 8 10 12 16 20

1.1 1.9 3.3 4.9 8.2 1.1 1.6 2.7 4.1 6.7 10

6500 5700 5100 4600 4100 7200 6500 5700 5100 4600 4100

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

XNHQ12..

For Cutting Data please see pages 48

12

SQUARE SHOULDER MILLING

SUPERIOR MATERIAL REMOVAL RATES

SQUARE T4-12

The new Square T4-12 is an addition to the SQT4-08 range Seco launched in 2014. The SQT4-12 is offered with a larger insert utilizing the same tangential mounting concept. The SQT4-12 provides an ideal balance of high performance and cost effectiveness. Strong, reliable pocket seats combined with multi-edge inserts optimize stability and provide true 90° walls. Inserts are mounted tangentially, providing the strength needed for increased depths of cut with small diameters. Square T4-12 provides a smooth cutting action through the use of positive rake angles with a variable lead angle of the cutting edge. The cutter excels in cast iron and steel applications, and is ideal for contouring difficult-to-machine materials.

YOUR SECO BENEFIT • Economical high performance due to four cutting edges • Increased metal removal rates through innovative cutter design

RANGE OVERVIEW • Dc = 1.00” – 5.00”, Dc = 25 – 125 mm • ap max = 0.472”, ap max = 12 mm • Mounting types: Arbor connection (R220.94-12), Cylindrical, Cylindrical/ Weldon (R217.94-12), Capto (R217.94-12) • Geometries: M12 first choice for machining steel and easy stainless steels, MD13 first choice for machining cast iron materials • Grades: MP1500, MP2500, and MP3000 intended for steel applications, MK1500 and MK2050 intended for cast iron, T350M and F40M intended for stainless, MM4500 for difficult and unstable conditions, MS2050 – Titanium and Titanium Alloys • Radius Range: re = .0315” .122”, re = 0.8 mm – 3.1 mm

13

SQUARE SHOULDER MILLING

SQUARE T4-12 NEW SQUARE T4-12 (R217.94-12) DIMENSIONS IN INCH MOUNTING CYLINDRICAL / WELDON

CYLINDRICAL COMBIMASTER SECO-CAPTO

ARBOR

FIRST CHOICE LEOX12

EDP

DESCRIPTION

Dc

dmm

l1

l2

l3

M

lp

ap

29058 29109 29118

Inch R217.94-01.00-3-12-2A R217.94-01.25-3-12-3A R217.94-01.50-3-12-4A

1.00 1.25 1.50

1.00 1.25 1.50

2.74 3.11 3.58

4.00 4.25 4.72

1.18 1.18 1.18

-

1.80 1.89 1.97

0.472 0.472 0.472

2 3 4

0.9 1.5 2.4

1400 12400 11300

LOEX12 LOEX12 LOEX12

29122 29123 29124

R217.94-01.00-0-12-2A R217.94-01.25-0-12-3A R217.94-01.50-0-12-4A

1.00 1.25 1.50

1.00 1.25 1.50

2.72 2.91 2.91

6.69 7.68 8.27

1.18 1.18 1.18

-

3.74 5.31 5.91

0.472 0.472 0.472

2 3 4

1.5 2.6 4

13900 14600 13200

LOEX12 LOEX12 LOEX12

29125

R217.94-01.25-16RE-12-3A

1.25

1.18

1.57

-

1.18

M16

-

0.472

3

0.7

11800

LOEX12

29129 29130

C4-R217.94-02.00-12-4A C5-R217.94-02.50-12-5A

2.00 2.50

1.57 1.97

2.36 2.36

-

2.36 2.36

-

-

0.472 0.472

4 5

1.5 2.4

10600 10200

LOEX12 LOEX12

29170 29171 29196 29211 29212 29213 29215 29216

R220.94-01.50-12-4A R220.94-02.00-12-5A R220.94-02.00-12-6A R220.94-02.50-12-6A R220.94-02.50-12-8A R220.94-03.00-12-8A R220.94-04.00-12-10A R220.94-05.00-12-12A

1.5 2 2 2.5 2.5 3 4 5

1.38 1.85 1.85 1.85 1.85 2.44 3.54 3.54

1.57 1.57 1.57 1.57 1.57 1.97 1.97 2.48

-

-

-

-

0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472

4 5 6 6 8 8 10 12

0.7 1.1 1.1 1.5 1.5 2.6 4.9 8.2

16400 14800 14800 13200 13200 8000 7000 6200

LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12

LB

NEW SQUARE T4-12 (R217.94-12) DIMENSIONS IN MM MOUNTING CYLINDRICAL / WELDON SECO / WELDON

CYLINDRICAL

COMBIMASTER

SECO-CAPTO

SHELL ARBOR

FIRST CHOICE LEOX12

EDP

DESCRIPTION

Dc

dmm

l1

l2

l3

M

lp

ap

28868 28869

Metric R217.94-2525.3-12-2A R217.94-3232.3-12-3A

25 32

25 32

69 74

101 110

30 30

-

45 50

12 12

2 3

0.9 1.5

14000 112400

LOEX12 LOEX12

28889 28894 28914

R217.94-2532.3S-12-3A R217.94-3240.3S-12-4A R217.94-3240.3S-12-5A

32 40 40

25 32 32

74 74 74

110 120 120

30 30 30

-

50 150 150

12 12 12

3 4 5

1.5 2.9 2.9

12400 11100 11100

LOEX12 LOEX12 LOEX12

28927 28944 28945 28946

R217.94-2525.0-12-2A R217.94-3232.0-12-3A R217.94-3240.0-12-4A R217.94-3240.0-12-5A

25 32 40 40

25 32 32 32

69 74 74 74

170 195 210 210

114 135 150 150

-

114 150 150 150

12 12 12 12

2 3 4 5

1.1 2.6 3.1 3.1

16500 11100 9900 9900

LOEX12 LOEX12 LOEX12 LOEX12

28947

R217.94-1632.RE-12-3A

32

32

40

-

30

M16

-

12

3

0.7

11100

LOEX12

28979 28982 28989 28990 28991 28992

C4-R217.94-044-12-4A C4-R217.94-044-12-5A C5-R217.94-054-12-5A C5-R217.94-054-12-6A C6-R217.94-066-12-6A C6-R217.94-080-12-9A

44 44 54 54 66 80

40 40 50 50 63 63

60 60 60 60 60 60

-

60 60 60 60 60 60

-

-

12 12 12 12 12 12

4 5 5 6 6 9

1.3 1.5 2.2 2.2 3.5 4.2

11300 11300 10200 10200 8600 7800

LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12

29607 28994 28996 28998 28999 29010 29011 29012 29016 29017 29039 29057

R220.94-0040-12-4A R220.94-0040-12-5A R220.94-0050-12-5A R220.94-0050-12-6A R220.94-0063-12-6A R220.94-0063-12-8A R220.94-0080-12-7A R220.94-0080-12-10A R220.94-0100-12-9A R220.94-0100-12-12A R220.94-0125-12-12A R220.94-0125-12-15A

40 40 50 50 63 63 80 80 100 100 125 125

35 35 47 47 52 52 62 62 77 77 90 90

40 40 40 40 40 40 50 50 50 50 63 63

-

-

-

-

12 12 13 13 13 13 12 12 12 12 12 12

4 5 5 6 6 8 7 10 9 12 12 15

0.7 0.9 1.1 1.1 1.5 1.5 2.9 2.9 4 4.2 7.3 7.5

11800 11800 10600 10600 9400 9400 8400 8400 7500 7500 6700 6700

LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12

KG

For Cutting Data please see pages 52

14

SQUARE SHOULDER MILLING

SQUARE T4-12 INSERT OFFERING NEW LOEX INSERTS FOR SQUARE T4-12 DESCRIPTION LOEX120708TR-M12 LOEX120712TR-M12 LOEX120716TR-M12 LOEX120720TR-M12 LOEX120724TR-M12 LOEX120731TR-M12 LOEX120708TR-MD13 LOEX120712TR-MD13 LOEX120716TR-MD13

re 0.0315 0.0470 0.0630 0.0790 0.0940 0.1220 0.0315 0.0470 0.0630

MP1500

52885 52904 52913

MP2500

MP3000

52853

52854

52866

52867

52874 52886 52905 52914

52878

MK1500

MK2050

T350M

MM4500

F40M

MS2050

T25M

52857

52852 52860

52855 52861

52856

52859

52865

52868

52873 52884 52902 52912

52879 52894

52858 52862 52864 52869 52870 52882 52897 52911 52919

52863

52892 52907 52915

52893 52910 52918

52872 52881

52900

Square T4-12 incorporates a tangentially mounted insert with an edge length of .472“. This means that even smaller diameter tools have higher depth of cut capability. This comes in handy when profiling deep walls in tight spaces. Very smooth cutting action generates low cutting forces, better chip evacuation, and low noise levels giving better tool life. Edge geometries, grades, and several radii options for all materials offer economical versatility.

15

SOLID MILLING

ADVANCED ROUGHING CAPABILITY

JABRO®-SOLID2 JS554-2C The latest addition to the Jabro JS554 line of solid-carbide end mills, the JS554-2C features new capabilities for significantly higher feed rates and increased levels of metal removal in advanced roughing applications.

The new tool is designed to run at an optimized arc of contact or angle of engagement during milling operations (trochoidal milling), allowing users to take full advantage of modern machine tool responsiveness and aggressive CAM software toolpath strategies. The JS554-2C’s advanced roughing also maximizes tool life and part surface finish quality.

The JS554-2C can perform rough side-milling passes using the entire cutting length of the tool (ap). The chip splitters generate manageablesized chips and prevent any recutting of long chips that can quickly dull or damage a roughing end mill. The possibility to apply high-radial engagement reduces the number of required roughing passes and helps shorten overall part processing cycle times. Plus, the shorter chips prevent clogs in machine tool chip conveyor systems that could hinder unmanned operations.

CASE STUDY: JS554-2C LAB TEST ø8 MM Tool: JS554080D2C.0Z4C-SIRA Machine: Mori Seiki SVD/503 Material: S12: Ti6AI4V Cutting Data: Metric Inch vc 150 m/min 490 sfm N 7,960 rpm 7,960 rpm fz 0.08 mm/tooth .003"/tooth vf 1910 mm/min 75" in/min ap 16 mm .63" ae 0.8 and 1.2 mm .03 and .047" -> ae = 10% of dc and ae = 15% of dc.

Result: Very good chip flow and cutting action

16

YOUR SECO BENEFIT • Consistent feed rates/ chip formation • Full CAM system utilization • High roughing reliability and stability • Versatility • Fewer tools required • Shorter cycle times • Increased material removal rate • Extended tool life

JABRO® -SOLID2

JS554-2C F

D (Cylindrical)

The tool features a tapered-core design that increases stability and overall strength, and allows for an increase in the arc of contact on the complete cutting length available. This is in contrast to a double-core design where core thickness or flute depth varies or tapers along the length of a tool.

D (Weldon)

Tolerances: dmm=h5 Run Out = 0.01 mm

Seco categorizes the JS554-2C as a high-end universal milling cutter for all materials and one that eliminates the need for “material-specific” cutters typically used to gain comparable advanced roughing results.

The ability to perform in basically all CAM modules makes the tool truly versatile and easy to use.

RANGE OVERVIEW • Cutting lengths up to 2.5xD • Straight shank diameters from 4 mm to 20 mm • Weldon shanks in diameters from 6 mm to 20 mm

A combination of factors give the JS554-2C its versatility, including a more positive frontal teeth geometry for trochoidal or axial operations when compared with other tools in the JS554 family. The JS554-2C also has increased chip room at its frontal teeth, making it well suited for helical interpolation.

PRODUCT OVERVIEW

While other roughing cutters typically incorporate as many as five or six flutes, Seco achieves the same levels of performance (feed rates) with only four flutes on the JS554-2C. Having only four flutes also contributes to the tool’s versatility in various machining conditions and workpiece materials.

• High-end and universal applicability • Advanced SIRA coating • Tapered-core design • Positive frontal tooth geometries • Robust and strong

NEW JS554-2C-SOLID END MILL-CYLINDRICAL-4 FLUTECHIP SPLITTERS-ADVANCED ROUGHING-CHAMFER DIMENSIONS IN MM EDP

DESCRIPTION

LENGTH INDEX

Dc

dmm

ap

I2

c x 45’

zn

53044 53045 53046 53047 53048 53049 53050 53258

JS554040F2C.0Z4C-SIRA JS554050F2C.0Z4C-SIRA JS554060D2C.0Z4C-SIRA JS554080D2C.0Z4C-SIRA JS554100D2C.0Z4C-SIRA JS554120D2C.0Z4C-SIRA JS554160D2C.0Z4C-SIRA JS554200D2C.0Z4C-SIRA

2 2 2 2 2 2 2 2

F F D D D D D D

4 5 6 8 10 12 16 20

6 6 6 8 10 12 16 20

10 12,5 15 20 25 30 40 50

57 57 57 63 72 83 99 114

0.05 0.06 0.08 0.1 0.12 0.2 0.25 0.3

4 4 4 4 4 4 4 4

53259 53260 53300 53308 53327 53368

JS554060D2C.3Z4C-SIRA JS554080D2C.3Z4C-SIRA JS554100D2C.3Z4C-SIRA JS554120D2C.3Z4C-SIRA JS554160D2C.3Z4C-SIRA JS554200D2C.3Z4C-SIRA

2 2 2 2 2 2

D D D D D D

6 8 10 12 16 20

6 8 10 12 16 20

15 20 25 30 40 50

57 63 72 83 99 114

0.08 0.1 0.12 0.2 0.25 0.3

4 4 4 4 4 4

[ Stock standard. Subject to change refer to current price-and stock-list.

TOOL SHAPE

CYLINDRICAL

WELDON

[ [ [ [ [ [ [ [ [ [ [ [ [ [

For Cutting Data / Technical Information please see page 55

17

SOLID MILLING

STABILIZE THIN-WALL, LONGOVERHANG ALUMINIUM MACHINING

JABRO®-SOLID2 JS452-L The high-performance Jabro JS452-L (long overhang, length index 3) solid-carbide end mills further expand Seco’s Jabro JS2 product range for aluminium machining applications. Encompassing 54 new long-length tools with corner radii from .2 mm to 6 mm, the additions fulfill the needs of manufacturers in the aerospace, medical and other industry segments.

JS452-L end mills excel in thin-wall, unstable applications where up to 95% of the part material is machined away. When applied to a wide range of cutting speeds and ap-ae ratios, the cutters significantly minimize chatter and vibration in those unstable conditions and allow for even higher material-removal rates. The JS452-L end mills feature a polished HEMI Titanium DiBoride (TiB2) aluminium-inert coating. This coating – with a low friction coefficient – reduces material adhesion/buildup as well as provides smooth chip and heat evacuation from the cutting zone while minimizing wear and increasing tool life.

PRODUCT OVERVIEW • Length index 3 • HEMI coating • 1° land support to prevent chatter

RANGE OVERVIEW • Weldon and cylindrical shank styles • Diameters from 8 mm to 20 mm • Corner radii from 0.2 mm to 6 mm

YOUR SECO BENEFIT • • • • • •

18

Stability and performance Reduced vibration and chatter Increased material removal Longer tool life Faster, deeper depths of cut Stable cutting operations at high spindle speeds Vc= 400 to 650 m/min (1,300 to 2,100 sf/min)

JABRO速 -SOLID2

JS452-L E (Cylindrical)

The JS452-L allows faster spindle and cutting speeds, resulting in shorter machining cycle times and thus higher overall production output, while also reducing tooling costs as well as scrap rates. When machining aircraft structural components for instance, increased radii size in the corners where pocket walls meet pocket bottoms adds strength even though the walls are quite thin. The extra gash on the cutter geometry helps maintain the best possible radius form as well as contributes to optimized chip flow.

E (Weldon)

Tolerances: dmm=h5 Dc = e7 Corner Radius +/-0.02

NEW JS452-L-SOLID END MILL FOR NON FERROUS MATERIALSCYLINDRICAL-POLISHED COATING, UNEQUAL FLUTE SPACING DIMENSIONS IN MM EDP

DESCRIPTION

LENGTH INDEX

53585 53587 53589 53590 53591 53592 53593 53594 53595 53596 53597 53598 53599 53601 53605 53607 53608 53610 53611 53616 53617 53620 53622 53623 53627 53630 53632 53633 53634 53636 53637 53640 53643 53644 53645 53646 53647 53657 53662 53664 53670 53672 53675 53676 53677 53678 53683 53685 53686 53688 53689 53690 53691 53692

JS452080E3R020.0Z2-HEMI JS452080E3R050.0Z2-HEMI JS452100E3R050.0Z2-HEMI JS452100E3R100.0Z2-HEMI JS452100E3R250.0Z2-HEMI JS452100E3R300.0Z2-HEMI JS452120E3R050.0Z2-HEMI JS452120E3R100.0Z2-HEMI JS452120E3R150.0Z2-HEMI JS452120E3R200.0Z2-HEMI JS452120E3R250.0Z2-HEMI JS452120E3R300.0Z2-HEMI JS452120E3R400.0Z2-HEMI JS452160E3R050.0Z2-HEMI JS452160E3R100.0Z2-HEMI JS452160E3R200.0Z2-HEMI JS452160E3R250.0Z2-HEMI JS452160E3R300.0Z2-HEMI JS452160E3R400.0Z2-HEMI JS452160E3R600.0Z2-HEMI JS452200E3R050.0Z2-HEMI JS452200E3R200.0Z2-HEMI JS452200E3R250.0Z2-HEMI JS452200E3R300.0Z2-HEMI JS452200E3R400.0Z2-HEMI JS452200E3R500.0Z2-HEMI JS452200E3R600.0Z2-HEMI JS452080E3R020.3Z2-HEMI JS452080E3R050.3Z2-HEMI JS452100E3R050.3Z2-HEMI JS452100E3R100.3Z2-HEMI JS452100E3R250.3Z2-HEMI JS452100E3R300.3Z2-HEMI JS452120E3R050.3Z2-HEMI JS452120E3R100.3Z2-HEMI JS452120E3R150.3Z2-HEMI JS452120E3R200.3Z2-HEMI JS452120E3R250.3Z2-HEMI JS452120E3R300.3Z2-HEMI JS452120E3R400.3Z2-HEMI JS452160E3R050.3Z2-HEMI JS452160E3R100.3Z2-HEMI JS452160E3R200.3Z2-HEMI JS452160E3R250.3Z2-HEMI JS452160E3R300.3Z2-HEMI JS452160E3R400.3Z2-HEMI JS452160E3R600.3Z2-HEMI JS452200E3R050.3Z2-HEMI JS452200E3R200.3Z2-HEMI JS452200E3R250.3Z2-HEMI JS452200E3R300.3Z2-HEMI JS452200E3R400.3Z2-HEMI JS452200E3R500.3Z2-HEMI JS452200E3R600.3Z2-HEMI

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

TOOL SHAPE

Dc

dmm

ap

E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E

8 8 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 20 8 8 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 20

8 8 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 20 8 8 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 20

12 12 15 15 15 15 18 18 18 18 18 18 18 24 24 24 24 24 24 24 30 30 30 30 30 30 30 12 12 15 15 15 15 18 18 18 18 18 18 18 24 24 24 24 24 24 24 30 30 30 30 30 30 30

I2

I3

Dn

re1

zn

79 41 7.6 0.2 2 79 41 7.6 0.5 2 99 57 9.5 0.5 2 99 57 9.5 1 2 99 57 9.5 2.5 2 99 57 9.5 3 2 119 72 11.4 0.5 2 119 72 11.4 1 2 119 72 11.4 1.5 2 119 72 11.4 2 2 119 72 11.4 2.5 2 119 72 11.4 3 2 119 72 11.4 4 2 129 79 15.2 0.5 2 129 79 15.2 1 2 129 79 15.2 2 2 129 79 15.2 2.5 2 129 79 15.2 3 2 129 79 15.2 4 2 129 79 15.2 6 2 164 111 19 0.5 2 164 111 19 2 2 164 111 19 2.5 2 164 111 19 3 2 164 111 19 4 2 164 111 19 5 2 164 111 19 6 2 79 41 7.6 0.2 2 79 41 7.6 0.5 2 99 57 9.5 0.5 2 99 57 9.5 1 2 99 57 9.5 2.5 2 99 57 9.5 3 2 119 72 11.4 0.5 2 119 72 11.4 1 2 119 72 11.4 1.5 2 119 72 11.4 2 2 119 72 11.4 2.5 2 119 72 11.4 3 2 119 72 11.4 4 2 129 79 15.2 0.5 2 129 79 15.2 1 2 129 79 15.2 2 2 129 79 15.2 2.5 2 129 79 15.2 3 2 129 79 15.2 4 2 129 79 15.2 6 2 164 111 19 0.5 2 164 111 19 2 2 164 111 19 2.5 2 164 111 19 3 2 164 111 19 4 2 164 111 19 5 2 164 111 19 6 2 [ Stock standard. Subject to change refer to current price-and stock-list. ] Weldon available, delivery time 3 days For Cutting Data / Technical Information please see page 56

CYLINDRICAL

WELDON

[ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] ]

19

TURNING

TOOLHOLDERS PACK STRENGTH FOR BIG INSERTS & TOUGH CUTS

SECO-CAPTO™ P-LEVER HOLDERS PRODUCT OVERVIEW • P-lever clamping styles for larger inserts • Secure and precise insert locating/holding • Robust overall design • ISO S and ISO P material applications • Heavy-duty roughing operations • High-pressure adjustable coolant nozzles

RANGE OVERVIEW • Available Seco-Capto sizes: C5, C6, C8 and C10 • Applicable insert sizes: CNxx54., CNxx64., CNxx86., SNxx64. and SNxx86.

• 32 total Seco-Capto external holders offered • Right and left approach angles

20

The Seco-Capto line of external turning toolholders continues to expand in size and application scope with the addition of new bigger P-clamp versions that accommodate CN and SN inserts. With the new additions, the range of applications for the holders now covers heavy-duty, rough-turning operations in long-chipping steels and superalloys.

P-lever clamping systems work from the back of inserts, with the screw of the clamp pulling the insert into its seat. This leaves the front insert area open for completely unrestricted chip flow/evacuation, which is ideal for taking heavy depths of cut at high feed rates. Additionally, the P-lever components are located away from the cutting zone, which prevents damage and premature wear.

Unlike other P-lever type tools on the market, Seco’s P-lever-style holder provides high-pressure coolant capabilities of 72.5 psi (5 bar) to 1,450 psi (100 bar). The holders also have room for adjustable nozzles that help ensure longer tool life and better surface finishes.

YOUR SECO BENEFIT

TURNING

• Wide scope of holder styles • Strength and durability • Heavy-duty, aggressive material removal capability • Expanded range of material applications

NEW SECO-CAPTO™ - TOOLHOLDERS, EXTERNAL: QUICKLINE* DIMENSIONS IN INCH

C.-PCLNR/L

95° C.-PCLNR/L

CAPTO SIZE

INSERT I.C. INCH

C5

D5m

Dm2

go°

l s°

LBS

INSERT

-35060-16 -35060-16

1.97 1.38 2.36 3.94 5.91 1.97 1.38 2.36 3.94 5.91

-6 -6

-6 -6

1.8 1.8

CN..54.

CN..54.

C6-PCLNR C6-PCLNL

-45065-16 -45065-16

2.48 1.77 2.56 4.72 7.87 2.48 1.77 2.56 4.72 7.87

-6 -6

-6 -6

3.3 3.3

CN..54.

CN..54.

91693 91692

C6-PCLNR C6-PCLNL

-45065-19 -45065-19

2.48 1.77 2.56 4.72 7.87 2.48 1.77 2.56 4.72 7.87

-6 -6

-6 -6

3.3 3.3

CN..64.

CN..64.

3/4

35342 35343

C8-PCLNR C8-PCLNL

-55080-19 -55080-19

3.15 2.17 3.15 4.72 8.66 3.15 2.17 3.15 4.72 8.66

-6 -6

-6 -6

6.6 6.6

CN..64.

CN..64.

1

91676 91675

C10-PCLNR -68110-25 C10-PCLNL -68110-25

3.94 2.68 4.33 9.45 15.75 -6 3.94 2.68 4.33 9.45 15.75 -6

-6 -6

11.7 11.7

CN..86.

CN..86.

EDP

PART NO

5/8

91685 91673

C5-PCLNR C5-PCLNL

5/8

91695 91694

3/4 C8 C10

f1

I1

Dm1

C6

Right-hand version shown, kar (kr) = 95°

DIMENSIONS IN INCH

PCRNR/L

75° C.-PCRNR/L

CAPTO SIZE

INSERT I.C. INCH

C6

3/4

EDP

D5m

PART NO

91687 C6-PCRNR 91688 C6-PCRNL

-35065-19 -35065-19

f1

2.48 1.38 2.48 1.38

I1

Dm2

go°

l s°

LBS

INSERT

2.56 2.56

5.91 5.91

-6 -6

-6 -6

3.3 3.3

CN..64.

CN..64.

Right-hand version shown, kar (kr) = 95° go° = Rake angle, ls° = Inclination angle

*Contact your Seco Tools Specialist for more information on Quickline products.

21

TURNING

SECO-CAPTO™ P-LEVER HOLDERS NEW SECO-CAPTO™ - TOOLHOLDERS, EXTERNAL: QUICKLINE* DIMENSIONS IN INCH

C.-PSDNN

45° C.-PSDNN

Neutral version shown, kar (kr) = 45°

CAPTO SIZE

INSERT I.C. INCH

C5

3/4

91674 C5-PSDNN

-00060-19

C6

3/4

91686 C6-PSDNN

C8

1

35369 C8-PSDNN

C10

1

D5m

Dm2

go°

ls°

LBS

INSERT

1.97 0.02 2.36

5.12

-6

-6

1.8

SN..64.

-00065-19

2.48 0.02 2.56

5.51

-6

-6

2.9

SN..64.

-00080-25

3.15 0.02 3.15

7.87

-6

-6

4.9

SN..86.

91677 C10-PSDNN -00110-25

3.94 0.04 4.33

7.87

-6

-6

10.8

SN..86.

EDP

PART NO

f1

I1

DIMENSIONS IN INCH

C.-PSKNR/L

75° C.-PSKNR/L

CAPTO SIZE

INSERT I.C. INCH

C6

3/4

91681 C6-PSKNR 91680 C6-PSKNL

3/4 1

D5m

f1

I1

Dm1

go°

ls°

LBS

INSERT

-45065-19 -45065-19

2.48 2.48

1.77 1.77

2.56 2.56

3.94 3.94

-6 -6

-6 -6

3.1 3.1

SN..64.

SN..64.

35364 C8-PSKNR 35366 C8-PSKNL

-55080-19 -55080-19

3.15 3.15

2.17 2.17

3.15 3.15

4.72 4.72

-6 -6

-6 -6

7.5 7.5

SN..64.

SN..64.

35367 C8-PSKNR 35368 C8-PSKNL

-55080-25 -55080-25

3.15 3.15

2.17 2.17

3.15 3.15

7.09 7.09

-6 -6

-6 -6

7.3 7.3

SN..86.

SN..86.

EDP

PART NO

C8 Right-hand version shown, kar (kr) = 75°

DIMENSIONS IN INCH

C.-PSRNR/L

75° C.-PSRNR/L

CAPTO SIZE

INSERT I.C. INCH

C5

3/4

29615 C5-PSRNR 29616 C5-PSRNL

C6

3/4

D5m

f1

I1

Dm1

go°

ls°

LBS

INSERT

-27060-19 -27060-19

1.97 1.97

1.06 1.06

2.36 2.36

5.12 5.12

-6 -6

-6 -6

2 2

SN..64.

SN..64.

91683 C6-PSRNR 91682 C6-PSRNL

-35065-19 -35065-19

2.48 2.48

1.38 1.38

2.56 2.56

6.3 6.3

-6 -6

-6 -6

3.1 3.1

SN..64.

SN..64.

3/4

35361 C8-PSRNR 35363 C8-PSRNL

-45080-19 -45080-19

3.15 3.15

1.77 1.77

3.15 3.15

7.87 7.87

-6 -6

-6 -6

7.5 7.5

SN..64.

SN..64.

1

91691 C8-PSRNR 91684 C8-PSRNL

-45080-25 -45080-25

3.15 3.15

1.77 1.77

3.15 3.15

8.66 8.66

-6 -6

-6 -6

7.5 7.5

SN..86.

SN..86.

1

91679 C10-PSRNR -58110-25 91678 C10-PSRNL -58110-25

3.94 3.94

2.28 2.28

4.33 4.33

12.6 12.6

-6 -6

-6 -6

11.7 11.7

SN..86.

SN..86.

EDP

PART NO

C8

Right-hand version shown, kar (kr) = 75°

C10

go° = Rake angle, ls° = Inclination angle

22

*Contact your Seco Tools Specialist for more information on Quickline products.

23

TURNING

INTERCHANGEABILITY & VIBRATION CONTROL

MDT HEADS WITH GL CONNECTION FOR STEADYLINE® Seco now incorporates its recently developed GL Connection with new Multi-Directional Turning (MDT) interchangeable heads for use with the Seco Steadyline modular vibrationdamping tool bar system. Together, the GL Connection and Steadyline bars ensure precision and superior surface finishes for grooving and turning with the new MDT heads in long-reach applications as well as those with high risk of cutting vibrations.

With the extremely high-precision GL Connection, users can quickly, easily and accurately exchange MDT heads and other types on the Steadyline bars. Once the bar is set, tool heads can be mounted and remounted without having to reset the system. The polylobe tapered interface of the patented GL Connection features two positions so that MDT insert cutting edges can be oriented to face either up or down for effective chip control.

Seco’s Steadyline is a passive/dynamic vibration-damping system that provides effective vibration control. Passive means no energy transfers into the holder, while dynamic refers to the fact that tool vibrations trigger the system’s internal workings into action. As such, these products can perform typical long-overhang operations faster than traditional tools, reduce spindle stress and offer high metal-removal rates, smooth part surface finishes and long tool life.

The MDT heads will also offer Seco’s Jetstream Tooling® coolant technology. Jetstream Tooling is a high-pressure coolant delivery system that efficiently removes heat from the cutting zone to improve tool life, part quality and productivity. Coolant is channeled through tooling to outlets in very close proximity to the cutting zone.

24

YOUR SECO BENEFIT

PRODUCT OVERVIEW

• Significantly reduced cutting vibrations • Increased cutting parameters • Superior surface finishes • Longer tool life • Versatility of interchangeable heads • Reduced tooling inventory and cost • High precision and repeatability • Simplicity and ease of use

• Long-reach applications • Multi-Directional Turning and grooving • Steadyline vibration damping • High-precision GL Connection • Applicable to all materials • Jetstream Tooling coolant capability

TURNING

RANGE OVERVIEW • GL couplings: GL32, GL40, GL50 • Insert sizes: 2 mm, 3 mm and 4 mm

NEW STEADYLINE GL HEADS - TOOLHOLDERS FOR LCGF, LCGN, LCMF AND LCMR DIMENSIONS IN INCH

SIZE 90°

GL32

2.0

GL40

2.0

GL50

2.0

GL32

3.0

GL40

3.0

GL50

3.0

GL32

4.0

GL40

4.0

GL50

4.0

GL.-CGJR/L-..JET 90°

GL.-CGIR/L-..JET 90°

GL.-CGHR/L-..JET

EDP

PART NO

D5m

f1

I1

ar

DCINN*

13177 13182 13184 13188 13191 13192

GL32-CGJR-25032-1902JET GL32-CGJL-25032-1902JET GL40-CGJR-29032-1902JET GL40-CGJL-29032-1902JET GL50-CGJR-34032-1902JET GL50-CGJL-34032-1902JET

1.26 1.26 1.57 1.57 1.97 1.97

0.98 0.98 1.14 1.14 1.34 1.34

1.26 1.26 1.26 1.26 1.26 1.26

0.295 0.295 0.295 0.295 0.295 0.295

1.67 1.67 1.93 1.93 2.32 2.32

0.44 0.44 0.44 0.44 0.66 0.66

LC..1902..

LC..1902..

LC..1902..

LC..1902..

LC..1902..

LC..1902..

13193 13194 13203 13204 13210 13211

GL32-CGIR-26032-1603JET GL32-CGIL-26032-1603JET GL40-CGIR-30032-1603JET GL40-CGIL-30032-1603JET GL50-CGIR-35032-1603JET GL50-CGIL-35032-1603JET

1.26 1.26 1.57 1.57 1.97 1.97

1.04 1.04 1.2 1.2 1.4 1.4

1.26 1.26 1.26 1.26 1.26 1.26

0.354 0.354 0.354 0.354 0.354 0.354

1.69 1.69 2.01 2.01 2.4 2.4

0.44 0.44 0.44 0.44 0.66 0.66

LC..1603..

LC..1603..

LC..1603..

LC..1603..

LC..1603..

LC..1603..

13232 13235 13236 13242 13243 13246

GL32-CGHR-27032-1604JET GL32-CGHL-27032-1604JET GL40-CGHR-31032-1604JET GL40-CGHL-31032-1604JET GL50-CGHR-36032-1604JET GL50-CGHL-36032-1604JET

1.26 1.26 1.57 1.57 1.97 1.97

1.08 1.08 1.24 1.24 1.44 1.44

1.26 1.26 1.26 1.26 1.26 1.26

0.394 0.394 0.394 0.394 0.394 0.394

1.69 1.69 2.05 2.05 2.44 2.44

0.44 0.44 0.44 0.44 0.66 0.66

LC..1604..

LC..1604..

LC..1604..

LC..1604..

LC..1604..

LC..1604..

LBS

*DCINN – minimum bore diameter For Cutting Data please see pages 58

25

TURNING GRADES

NEW INSERT GEOMETRIES EXTEND TIME IN CUT

TH1000 & TH1500 Seco continues to build upon its top performing TH line of turning inserts with the addition of further insert styles within the TH1000 and TH1500 grades. The new styles simultaneously deliver significantly increased tool life and favorable chip control.

As a TiSiN-TiAIN nanolaminate PVD-coated grade, TH1000 inserts excel in operations involving finishing or interrupted cuts when turning hardened steel parts between 50-62 HRC. Conversely, the TH1500 inserts feature Seco’s exclusive Duratomic coating and excel in high-cutting-data applications as well as continuous-cut operations involving hardened steel components of 40-55 HRC. With excellent chip resistance and maximum chip control, the TH grades complement Seco’s PCBN grades in hard-steel turning.

Besides hard steels, the TH1500 grade provides superior finish turning of grey and ductile cast irons in low-to-moderate cutting-speed conditions. The grade complements Seco’s TK1001 and TK2001 grades for cast irons with maximum toughness and chip resistance.

TH1000 inserts apply to long, continuous finishing and semi-finishing operations of superalloys, such as Inconel 718, Waspaloy and Nimonic C263. The TH1000 inserts allow for faster cutting speeds and join Seco’s carbide grades TS2000 and CP200 and its CBN grade CBN170 to offer a complete finishing package for superalloys.

Seco essentially extends the TH product line’s range of insert choices. Along with a wide range of insert shapes, chipbreakers and nose radii sizes, the new styles fulfill the needs of key industries such as aerospace, energy and automotive. The TH1000 grade proves especially valuable to aerospace applications with heat resistant superalloys. Extensive and critical cuts are typical to large parts made of these materials, and they can be optimized by TH1000‘s ability to provide long, predictable tool life with high cutting speed.

26

CASE STUDY: TH1000 IN SUPERALLOYS Component:

Blisk (aero engine part), Ø25”

Material: Hardness: Operation: Coolant:

Inconel 718 42 HRC OD finish-turning Flood

Reference:

Competitor DNMG442, S10-grade

TURNING GRADES

Seco: DNMG442-MF2, TH1000 Cutting Data: Metric Inch vc 70 m/min 229 sfm ap 0.5 mm .02" f 0.15 mm/rev .006 ipr Result: Competitor: Seco: Cycle time 80 min 36 min TH1000 reduces cycle time by 55%

PRODUCT OVERVIEW • Highly chip resistant in hard and demanding materials • Advanced coatings • Built for unstable cutting conditions in hardened steels • Chipbreakers with broad working range • Excels in long, extensive cuts with high surface quality requirements

RANGE OVERVIEW CASE STUDY: TH1500 IN HARDENED STEELS Component: Landing gear Material: Hardened steel AISI 300M Hardness: 54 HRC Operation: OD turning Coolant: Emulsion Reference: Competitor K05-grade Seco: DNMG443-MF5, TH1500 Cutting Data: Metric Inch vc 100 m/min 330 sfm ap 1 mm .04" f 0.3 mm/rev .012 ipr Result: Competitor: Seco: Tool life 20 min 50 min TH1500 increases tool life by 150%

• TH1000 PVD coated • TH1500 Duratomic coated • Positive and negative inserts in a variety of styles, chipbreakers and nose radii • Intended for hardened steels, superalloys and cast irons

NEW TH1000 & TH1500 GRADES EDP 29651 29661 92066 92067 92101 92102 29608 29560 92064 92063 29577 29228 29580 29559 29562 29667 29668

DESCRIPTION CNMG432W-MF5 CNMG432W-MF5 DNMU331-FF2 DNMU332-FF2 RCMT10T3M0-F1 RCMT1204M0-F1 RCMT0803M0-F1 RCMT1204M0-M3 RCMX320900-RR94 RCMX250700-RR94 SNMG432-M5 SNMG432-MF2 SNMG433-M5 SNMG433-MF2 TNMG332-MF2 TNMG333-MF2 WNMG332-MF2

GRADE TH1000 TH1500 TH1000 TH1000 TH1000 TH1000 TH1000 TH1000 TH1500 TH1500 TH1000 TH1000 TH1000 TH1000 TH1000 TH1000 TH1000

YOUR SECO BENEFIT • Long, predictable tool life • Maximum chip control • Improved surface finish quality • Less insert indexing for reduced tooling costs • Multipurpose

27

ADVANCED MATERIALS

T-STYLE EDGE PREPARATION INSERTS EXCEL IN UNSTABLE CONDITIONS

SECOMAX™ CS100 INSERTS (T-PREP) & CERAMIC-INSERT TOOLHOLDERS Seco’s CS100 line of sialon ceramic grade inserts now covers a wider range of applications with the introduction of a T-prep style insert.

While existing CS100 inserts have S-style edge preparations (edge hone and chamfer), the newly added T-prep applies only a chamfer. This gives the insert a much sharper cutting edge and makes it well suited for unstable applications.

Seco initially developed its CS100 line of inserts to rough and semi-finish machine nickel-based superalloys in aerospace applications. That industry, as well as power generation and others, continues to drive the use of sialon ceramics. S-prep inserts provide the strength to machine these materials but tend to generate somewhat high cutting forces. So, machining setups and workpieces must be rigid and stable to prevent deformation, as well as the potential for excessive vibration that can shorten tool life and lead to poor surface finishes.

28

YOUR SECO BENEFIT • Strength for unstable conditions • Reduced cutting vibration • Less generated cutting forces • Increased cutting parameters • Longer tool life

When conditions are unstable, the CS100 with T-prep provides a much more free-cutting, sharper geometry that places less cutting forces/ pressure on setups and workpieces. The inserts perform at the same cutting data as that of the S-prep inserts but without the risk of deforming workpieces such as thin-walled aerospace components.

PRODUCT OVERVIEW • • • •

Sialon ceramic grade inserts Special free-cutting edge preparation Used for roughing and semi-finishing operations Nickel-based superalloys

RANGE OVERVIEW • T-prep edge preparation style • 20-degree chamfers 0.05 mm to 0.1 mm wide

NEW CS100 GRADES CASE STUDY: Component: Material: Surface: Operation: Dimension: Insert:

Spool Inconel 718 Pre-machined OD Turning, Ramping Ø9.50”, L=24” RCGX120700

Test 1 Cutting S01020 edge condition: vc f ap Coolant: Result:

Metric Inch 250 m/min 817 sfm 0.24 mm/rev .009 ipr 0-2.5 mm 0-.098" 170 bar Insert after TIC 4 min

Test 2 T01020 Metric 250 m/min 0.24 mm/rev 0-2.5 mm

Insert after TIC 10 min

Note: Pre-machined surface ap = 0-0.100” require a sharp cutting edge (T).

12

Average Tool Life / min/edge

10 8 6 4 2 0

Inch 817 sfm .009 ipr 0-.098"

S Edge Prep

T Edge Prep

CERAMIC INSERT HOLDERS Along with the CS100 T-prep inserts, Seco has added Quickline holders specifically for ceramic inserts to its product offerings. Compared to carbide or CBN, most ceramic inserts have a different thickness and lack standard mounting holes through their centers. Because of this, the new Seco holders feature special pocket designs and clamping systems to handle ceramics. With almost 50 items in the product line, the holders are available in standard shaft and Seco-Capto styles.

*Contact your Seco Tools Specialist for more information on Quickline products.

EDP 05620 05627 05571 05629 05589 05590 05591

DESCRIPTION RNGN430T-00420 RNGN450T-00420 RCGX240T-00420 RCXG350T-00420 RPGX450T-00420 RPGX350T-00420 RPGX450T-00420

GRADE CS100 CS100 CS100 CS100 CS100 CS100 CS100

NEW CERAMIC-INSERT TOOLHOLDERS: QUICKLINE* EDP 00086 00089 00090 00091 00093 00106 00127 00135 00147 00183 00184 00239 00242 00254 00264 00265 00283 00309 00339 00342 00343 00345 02467 02470 10308 10307 10309 10311

DESCRIPTION CCLNR2525M12-4C CCLNL2525M12-4C CCLNR3225P12-4C CCLNL3225P12-4C CCBNL2525M12-4C CCBNR3225P12-4C CCBNL3225P12-4C CRDCN3225P06C CRDCN3225P09C CRDCR3225P09C CRDCL3225P09C CRDCN3225P12C CRDCN5040T12C CRDCR3225P12C CRDCL3225P12C CRDNN2525M12C CRDNN3225P12C CRSNR2525M12C CRSNL2525M12C CRSNR3225P12C CRSNL3225P12C CRSNR5040T12C CFOR3244M-0317C CFOL3244M-0317C CFLR3244M-0635C CFLL3244M-0635C CFKR3244M-0952C CFKL3244M-0952C

00693 00694 00696 00714 00715 00723

C4-CRSNR-27050-12C C4-CRSNL-27050-12C C5-CRSNR-35060-12C C5-CRSNL-35060-12C C6-CRSNR-45065-12C C6-CRSNL-45065-12C

29

THREADING

NEW COATED GRADE FOR THREADING INSERTS RESISTS WEAR & PREVENTS EDGE BUILD-UP RANGE OVERVIEW • Thread profiles: ISO, Unified, Whitworth, BSPT, NPT, Round thread, Trapeze thread, ACME, Stub ACME, API and API round • Steel workpiece materials, also suitable for some stainless steels • Available in Seco’s Snap-Tap™ insert design

CASE STUDY Material: Steel 42 CrMo 4, SMG P5

Tool Life (no. of pieces)

The advanced coating provides superior wear resistance at higher cutting speeds and prevents built-up edge in lower-speed threading applications.

As a result, TM4000 inserts deliver optimum tool life and boost threadcutting speeds by as much as 15% as compared with Seco’s previous threading line.

The first layer is a CVD Ti(C, N), and the second is Seco’s Al2O3 Duratomic technology. The tool’s substrate also delivers a balance between hardness and ductility, allowing it to handle high heat applications as well as withstand both thermal and mechanical shocks.

10

8

6

PRODUCT OVERVIEW

4

2

30

As an addition to its threading product range, Seco introduces its first Duratomic CVD-grade, single-point thread turning inserts. The new CVD-coated TM4000 grade threading inserts – designed primarily for steel applications – incorporate a special dual coating born from Seco’s industry-proven existing turning insert coating technology.

Limited machine spindle speeds, combined with materials with adhesive tendencies, can cause problems for threading operations – mainly built-up edges. Two key coating layers give the new TM4000 its protection against built-up edge in these scenarios.

12

0

TM4000

Competitor

TM4000

• • • • • • •

Single-point insert design Both O.D. and I.D. threading Duratomic coating technology Optimized for steel Hard and ductile cemented carbide substrate Tough cutting edges Adaptable to both high & lower power machines

THREADING

TM4000

INTERNAL

EXTERNAL

PARTIAL PROFILE 60° EXTERNAL THREADING

PARTIAL PROFILE 60° INTERNAL THREADING

PARTIAL PROFILE 55° EXTERNAL THREADING PARTIAL PROFILE 55° INTERNAL THREADING

UN EXTERNAL THREADING

UN INTERNAL THREADING

UNJ EXTERNAL THREADING

INSERT PART NO. LEFT 16EL

GRADES - LEFT (EDP NO.)

COATED

COATED

TPI

MM

t

l3

REP

48-16 48-8 14-8 4.5-5

0.50-1.50 0.50-3.00 1.75-3.00 5.50-10.00

0.031 0.059 0.059 0.197

0.024 0.043 0.043 –

0.003 0.003 0.007 0.016

34814 13518 34824 22498

35041 – –

48-16 48-16 48-16 48-8 14-8 42190 4.5-5

0.50-1.50 0.50-1.50 0.50-1.50 0.50-3.00 1.75-3.00 3.50-5.00 5.50-10.00

0.031 0.031 0.031 0.059 0.059 0.098 0.197

0.028 0.028 0.028 0.043 0.043 0.071 –

0.003 0.003 0.003 0.003 0.005 00.01 0.016

35055 35056 35104 13557 35107 35132 22629

– – 35867 – – –

16ER – – 26ER

A60 AG60 G60 K60

09NR 11NR 16NR – – 22NR 26NR

A60 A60 A60 AG60 G60 N60 K60

16ER

AG55

48-8

0.50-3.00

0.059

0.043

0.003

34807

–

09NR 11NR 16NR

A55 A55 AG55

48-16 48-16 48-8

0.50-1.50 0.50-1.50 0.50-3.00

0.031 0.031 0.059

0.028 0.024 0.043

0.003 0.003 0.003

35046 35051 35054

– – –

16ER – – – – – – – – –

32UN 28UN 24UN 20UN 18UN 16UN 14UN 12UN 10UN 8UN

32 28 24 20 18 16 14 12 10 8

– – – – – – – – – –

0.031 0.031 0.031 0.031 0.031 0.031 0.059 0.059 0.059 0.059

0.031 0.031 0.031 0.031 0.047 0.047 0.047 0.047 0.047 0.047

0.004 0.004 0.005 0.006 0.007 0.009 0.009 0.01 0.013 0.015

34908 34910 34932 13520 34934 34936 34938 13522 34952 34954

– – – – – – – – – –

11NR – – 16NR – – – – –

20UN 18UN 16UN 20UN 18UN 16UN 12UN 10UN 8UN

20 18 16 20 18 16 12 10 8-8

– – – – – – – – –

0.031 0.031 0.031 0.031 0.031 0.031 0.059 0.059 0.059

0.031 0.031 0.031 0.031 0.031 0.031 0.047 0.047 0.047

0.004 0.004 0.005 0.004 0.004 0.005 0.006 0.007 0.01

35344 35345 35430 35436 35649 35674 35681 35682 35683

– – – – – – – – –

16ER – – –

20UNJ 18UNJ 16UNJ 12UNJ

20 18 16 12

– – – –

0.031 0.031 0.031 0.059

0.031 0.047 0.047 0.047

0.008 0.009 0.011 0.013

34955 34959 34963 34966

– – – –

16NL

A60

GRADES - RIGHT (EDP NO.)

TM4000

INSERT PART NO. RIGHT

STYLE

DIMENSIONS IN INCH

TM4000

PITCH

A60

*UNJ and MJ internal use. Standard internal UN and ISO M threading inserts can be used for internal UNJ and MJ. The correct diameter “d” must be reached before commencing the threading operation.

31

THREADING

TM4000

STYLE

–

22534

–

0.003 0.004 0.005 0.003 0.005 0.007 0.003 0.005 0.007 0.007 0.008 0.011 0.017

35143 35175 35176 35188 35191 35192 13548 13550 13554 35207 13555 35212 22844

– – – – – – – 35875 35876 – – – –

0.028 0.043 0.043 0.043

0.002 0.003 0.003 0.003

34974 13541 13546 34975

– – – –

0.031 0.031 0.039 0.059 0.059 0.063

0.028 0.028 0.028 0.043 0.043 0.043

0.002 0.002 0.003 0.003 0.004 0.004

35691 35692 35699 13561 35728 35761

– – – – – –

– – – – –

0.059 0.098 0.118 0.126 0.197

0.051 0.079 0.098 – –

– – – – –

34986 34987 34992 34995 22477

– – – – –

6 4 3 2

– – – –

0.098 0.118 0.126 0.197

0.079 0.098 – –

– – – –

35775 35779 35780 22549

– – – –

10 8 4

– – –

0.059 0.059 0.11

0.059 0.071 0.102

– – –

34998 35008 22532

– – –

l3

REP

– – – – – – – – – – – – – –

0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 6.00

0.031 0.031 0.031 0.031 0.031 0.059 0.059 0.059 0.059 0.098 0.098 0.098 0.098 0.126

0.031 0.031 0.031 0.031 0.031 0.047 0.047 0.047 0.047 0.071 0.071 0.071 0.071 0.087

0.002 0.004 0.006 0.007 0.009 0.01 0.011 0.013 0.017 0.019 0.021 0.023 0.026 0.031

– – – – – – – – – – – – –

1.00 1.25 1.50 1.00 1.50 2.00 1.00 1.50 2.00 2.50 3.00 4.00 6.00

0.031 0.031 0.031 0.031 0.031 0.035 0.031 0.031 0.059 0.059 0.059 0.098 0.126

0.028 0.028 0.028 0.031 0.031 0.031 0.031 0.031 0.047 0.047 0.047 0.079 0.087

1.0ISO 1.25ISO 1.5ISO 1.0ISO 1.5ISO 2.0ISO 1.0ISO 1.5ISO 2.0ISO 2.5ISO 3.0ISO 4.0ISO 6.0ISO

16ER – – –

18NPT 14NPT 11.5NPT 8NPT

18 14 11.5 8

– – – –

0.031 0.059 0.059 0.063

09NR 11NR – 16NR – –

18NPT 18NPT 14NPT 14NPT 11.5NPT 8NPT

18 18 14 14 11.5 8

– – – – – –

16ER 22ER 27ER 20ER 26ER

8ACME 6ACME 4ACME 3ACME 2ACME

8 6 4 3 2

ACME INTERNAL THREADING

22NR 27NR 20NR 26NR

6ACME 4ACME 3ACME 2ACME

STUB-ACME EXTERNAL THREADING

16ER – 27ER

10STACME 8STACME 4STACME

ISO METRIC INTERNAL THREADING

NPT EXTERNAL THREADING

NPT INTERNAL THREADING

ACME EXTERNAL THREADING

16EL

2.0ISO

16NL 16NL

1.5ISO 2.0ISO

COATED

34905

t

09NR – – 11NR – – – 16NR – – – 22NR 27NR

1.5ISO

COATED

– – – – 35042 – 35043 – –

MM

0.5ISO 0.75ISO 1.0ISO 1.25ISO 1.5ISO 1.75ISO 2.0ISO 2.5ISO 3.0ISO 3.5ISO 4.0ISO 4.5ISO 5.0ISO 6.0ISO

16EL

GRADES - LEFT (EDP NO.)

34896 34898 13504 13507 13509 34902 13517 34903 13547

TPI

16ER – – – – – – – – 22ER – – – 27ER

ISO METRIC EXTERNAL THREADING

32

INSERT PART NO. LEFT

GRADES - RIGHT (EDP NO.)

TM4000

INSERT PART NO. RIGHT

DIMENSIONS IN INCH

TM4000

PITCH

THREADING

TM4000 PITCH

DIMENSIONS IN INCH

GRADES (EDP NO.)

STYLE

TPI

MM

t

l3

TM4000

COATED INSERT PART NO. RIGHT

REP

WHITWORTH, BSW EXTERNAL THREADING

16ER – –

19W 14W 11W

19-19 14-14 11-11

– – –

0.031 0.031 0.006 0.059 0.047 0.009 0.059 0.047 0.012

– – –

WHITWORTH, BSW INTERNAL THREADING

11NR – –

19W 14W 11W

19-19 14-14 11-11

– – –

0.031 0.031 0.006 0.059 0.047 0.009 0.059 0.047 0.012

35684 13559 13560

TR-DIN103 EXTERNAL THREADING

TR-DIN103 INTERNAL THREADING

BSPT EXT. THREADING BSPT INT. THREADING

16ER 22ER – – – –

3.0TR 4.0TR 5.0TR 10.0TR 12.0TR 14.0TR

– – – – – –

3.0 4.0 5.0 10.0 12.0 14.0

0.063 0.051 0.098 0.079 0.091 0.079 0.197 – 0.197 – 0.201 –

– – – – – –

34980 34982 34984 22442 22443 22444

16NR 22NR – 26NR – –

3.0TR 4.0TR 5.0TR 10.0TR 12.0TR 14.0TR

– – – – – –

1.5 4.0 5.0 10.0 12.0 14.0

0.031 0.035 0.098 0.079 0.091 0.079 0.197 – 0.197 – 0.201 –

– – – – – –

35767 35768 35773 22537 22538 22539

16ER 16NR

11BSPT 11BSPT

11 11

– –

YOUR SECO BENEFIT • Superior wear resistance • Highest level of built-up edge protection • Longer tool life • Higher productivity • Smooth surface finishes • Precision-ground threading profiles • Cost-effective operation

34971 35685

0.059 0.047 0.012 0.059 0.047 0.012

GRADES (EDP NO.)

DIMENSIONS IN INCH

COATED

INSERT PART NO. RIGHT

STYLE

API EXTERNAL THREADING

API RD EXTERNAL THREADING

API RD INTERNAL THREADING

TAPER TPF

REP

fc

0.079 0.077 0.087

V040 V038R V038R

3 2 3

0.020 0.038 0.020

0.040 0.065 0.040

35015 35023 22533

0.098 0.126 0.126 0.126 0.126 0.126

0.079 0.087 0.087 0.087 0.087 0.087

V040 V040 V038R V038R V050 V050

3 3 3 2 3 2

0.020 0.020 0.038 0.038 0.025 0.025

0.040 0.040 0.065 0.065 0.050 0.050

35839 35854 22843 35855 22748 35860

8 8

0.059 0.177

0.059 0.114

0.018 0.018

– –

– –

– –

35034 22535

8 8

0.059 0.177

0.059 0.114

0.018 0.018

– –

– –

– –

35861 22848

TPI

t

I3

5API404 4API386 5API404

5 4 5

0.098 0.100 0.126

5API404 4API386 5API404 4API386 4API504 4API506

5 5 4 4 4 4

16ER 27ER

8APIRD 8APIRD2M

16NR 27NR

8APIRD 8APIRD2M

22ER 27ER 22NR

API INTERNAL THREADING

API CODE

TM4000

PITCH

27NR

33

REAMING

ACCURACY AND ADAPTABILITY IN REAMING

PRECIMASTER™ PLUS Seco’s new generation Precimaster Plus modular, indexable-head reaming system provides accuracy and part processing versatility. Through a selection of various reamer shanks and heads, users can accommodate a variety of hole sizes and workpiece materials with fewer required tools. Additionally, new system design enhancements boost reaming speed, precision and repeatability for overall better production. With the system, industries such as aerospace and automotive gain extreme process stability and dependability paired with the lowest cost per part.

For chip control and management, Precimaster Plus reamer shanks can apply different types of flushing for both blind and through holes. Tool body coolant outlets in the front force chips up along head flutes and out of blind holes, while standard through-tool coolant blasts chips forward and away from the tool for efficient through-hole reaming.

RANGE OVERVIEW • Reaming head diameters from 0.394” to 2.362”(10 mm to 60 mm) • 4 standard shank sizes to hold entire reaming head range • Shank length options of short (restricted clearance situations), medium (common hole depths) and long (up to 10 x D) • 3 lead geometries – EB45 45º x 0.020” (0.5 mm)(universal), EB25 25º x 0.027” (0.7 mm)(aggressive feed) and EB845 double lead angle 45º/8º x 0.030” (0.75 mm)(fine finish) • 5 reamer head grades – 2 coated carbide, 1 coated cermet, 1 uncoated carbide and 1 uncoated cermet

34

REAMING

THE SECO ADVANTAGE • • • • • • •

Modular and cost-effective reaming Versatility and process stability Fast, easy tool set-ups Precise and repeatable head / shank connection Up to 30% longer tool life and higher feed rates Performance gains from advanced geometries and coatings Reduced tooling inventory

PRODUCT OVERVIEW

NEW PRECIMASTER PLUS - SHANKS FOR THROUGH AND BLIND HOLES DIMENSIONS MM TOOL HOLDER MATERIAL

EDP

Steel Steel Steel Carbide 14.5 - 21.499

Dc

I2

I2by

I3S

IC

Dmm

14352 14353 14354 14355

DESCRIPTION Metric PMX06-03700-12N1 PMX06-05700-12N1 PMX06-12000-12N1 PMX06HM-12000-12N1

84 104 167 167

77 97 160 160

37 57 120 120

45 45 45 45

12 12 12 12

Steel Steel Steel Carbide

14356 14357 14358 14362

PMX08-04600-20N1 PMX08-08200-20N1 PMX08-14500-20N1 PMX08HM-14500-20N1

99 135 198 198

89 125 188 188

46 82 145 145

50 50 50 50

20 20 20 20

21.5 - 32.499

Steel Steel Steel Carbide

14363 14364 14365 14366

PMX12-06800-25N1 PMX12-10400-25N1 PMX12-17000-25N1 PMX12HM-17000-25N1

127 163 229 229

115 151 217 217

68 104 170 170

56 56 56 56

25 25 25 25

32.5 - 60

Steel Steel Steel Carbide

14367 14368 14370 14372

PMX16-06300-32N1 PMX16-12700-32N1 PMX16-17000-32N1 PMX16HM-17000-32N1

124 188 231 231

110 174 217 217

63 127 170 170

61 61 61 61

32 32 32 32

10.5 - 14.499

• New connection provides head exchange repeatability and run-out within 3 microns • Solid carbide heads offer stability and 20% to 30% tool life increase • More cutting teeth per head diameter enable 30% faster feed rates • Surface finishes of Ra .4µm - Ra .8µm can be achieved at same feed per teeth per revolution as heads with fewer flutes • Hole size tolerances held to between 15 microns and 25 microns (.0006” and .001”) • Same tool shanks and heads used for both through and blind hole coolant requirements • Various lead geometries and grades ensure optimized performance for all workpiece materials

35

NEW PRECIMASTER PLUS - HEADS FOR THROUGH HOLES DIMENSIONS MM Dc

EDP

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

14341 14342 14343 14344 14345 14346 14347 14348 14349 14350 14351 99793 99794 99795 99796 99797 99798 99799 99800 99813 99814 99815

DESCRIPTION Metric PMX6-11H7-EB45 PMX6-12H7-EB45 PMX6-13H7-EB45 PMX6-14H7-EB45 PMX6-15H7-EB45 PMX6-16H7-EB45 PMX6-17H7-EB45 PMX6-18H7-EB45 PMX6-19H7-EB45 PMX6-20H7-EB45 PMX6-21H7-EB45 PMX6-22H7-EB45 PMX6-23H7-EB45 PMX6-24H7-EB45 PMX6-25H7-EB45 PMX6-26H7-EB45 PMX6-27H7-EB45 PMX6-28H7-EB45 PMX6-29H7-EB45 PMX6-30H7-EB45 PMX6-31H7-EB45 PMX6-32H7-EB45

GRADE

TEETH

I1S

Dmm

BODY SIZE

RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000 RX2000

6 6 6 6 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12 12 12 12

7 7 7 7 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12

6 6 6 6 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12 12 12 12

PMX06-xx PMX06-xx PMX06-xx PMX06-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx

NEW PRECIMASTER PLUS - HEADS FOR THROUGH AND BLIND HOLES DIMENSIONS MM

36

Dc

EDP

11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 20 20 21 22 22 23 24 24 25 25 26 26 27 28 28 29 30 30 31 32 32

09693 99816 14306 99817 14313 99818 14315 99819 14316 99820 14317 99821 14318 99822 14319 14320 99823 14321 14328 99824 14329 14330 99825 14331 99826 14332 99827 14333 14334 99828 14336 14337 99829 14338 14339 99830 14340

DESCRIPTION Metric PMX5-11H7-EB45 PMX5-12H7-EB45 PMX5-12H7-EB45 PMX5-13H7-EB45 PMX5-13H7-EB45 PMX5-14H7-EB45 PMX5-14H7-EB45 PMX5-15H7-EB45 PMX5-15H7-EB45 PMX5-16H7-EB45 PMX5-16H7-EB45 PMX5-17H7-EB45 PMX5-17H7-EB45 PMX5-18H7-EB45 PMX5-18H7-EB45 PMX5-19H7-EB45 PMX5-20H7-EB45 PMX5-20H7-EB45 PMX5-21H7-EB45 PMX5-22H7-EB45 PMX5-22H7-EB45 PMX5-23H7-EB45 PMX5-24H7-EB45 PMX5-24H7-EB45 PMX5-25H7-EB45 PMX5-25H7-EB45 PMX5-26H7-EB45 PMX5-26H7-EB45 PMX5-27H7-EB45 PMX5-28H7-EB45 PMX5-28H7-EB45 PMX5-29H7-EB45 PMX5-30H7-EB45 PMX5-30H7-EB45 PMX5-31H7-EB45 PMX5-32H7-EB45 PMX5-32H7-EB45

GRADE

TEETH

I1S

Dmm

BODY SIZE

RX2000 CF RX2000 CF RX2000 CF RX2000 CF RX2000 CF RX2000 CF RX2000 CF RX2000 RX2000 CF RX2000 RX2000 CF RX2000 RX2000 CF RX2000 CF RX2000 CF RX2000 RX2000 CF RX2000 RX2000 CF RX2000 RX2000 CF RX2000

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

7 7 7 7 7 7 7 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

PMX06-xx PMX06-xx PMX06-xx PMX06-xx PMX06-xx PMX06-xx PMX06-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX08-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx PMX12-xx

Precimaster Plus now uses solid-carbide disposable heads up to diameter 32 mm, coated and uncoated, in various diameters that mount to a standard range of shanks. As opposed to traditional brazed-tip technology, solid-carbide heads allow for an increased number of cutting teeth on the same head diameters for faster feed rate capability. Solid carbide also extends tool life, delivers increased stability for tougher materials and makes for a more cost-effective system.

A new Precimaster Plus patented high-precision connection ensures reamer head exchanges are fast and easy with repositioning repeatability and runout of under 3 microns. The new connection handles much higher levels of transmissible driving torque due to its special three-vertical-drive-pin design.

Internal axial clamping forces draw heads up and into system shanks, creating a strong and secure interface. Users gain the confidence and dependability to run any reamer head with any shank and for any material.

For Cutting Data please see pages 62-63

HOLEMAKING BORING

NEW ROUGH & FINE BORING HEADS FOR VIBRATION DAMPING BARS

BORING HEADS FOR STEADYLINE BARS

New EPB® 610 rough boring heads and EPB 620 radial type fine boring heads with GL Connection take Seco’s boring bar system to extended depths while providing benefits of the Steadyline vibration damping technology already available for milling and turning applications.

With its innovative Seco GL Connection, one Steadyline turning/boring bar can run all types of Seco GL heads for static internal turning operations and now also for rotating boring operations. The Steadyline bars eliminate the difficulties of deep boring applications (up to 10xD), while the userfriendly heads provide fast and simple mounting and setting to reduce preparation times.

The EPB 610 rough boring heads feature robust designs and withstand the rigors of heavy, roughing operations. The EPB 620 radial, fine boring heads are light and compact in size and generate superior surface finishes Ra <40 microns (Ra <1).

YOUR SECO BENEFIT • Vibration damping technology for problem-free deep boring operations • Expanded rough and fine boring capabilities • Versatility of static and rotating processes • Reduced tooling inventory and cost • Superior surface finishes • High precision and repeatability • Longer tool life

Precision head adjustability is via .0001” (.0025 mm) diameter dial settings, and the GL Connection provides head changing repeatability within .0002” (.005 mm).

37

HOLEMAKING BORING

RANGE OVERVIEW

PRODUCT OVERVIEW

• EPB 610 rough boring heads that cover diameter ranges from 1.4173” - 2.7165” (36 mm to 69 mm) • EPB 620 fine boring heads that cover diameter ranges from 1.3386” - 2.7165” (34 mm to 69 mm)

• User-friendly, easy setting EPB 610 rough boring head • Fine-pitch micro-adjusting spindle screws with EPB 620 fine boring head • Compact and lightweight boring heads • Hardened stainless steel bodies • GL Connection with excellent repeatability • Through-coolant capability

2

ROUGH BORING HEADS

FINE BORING HEADS

NEW EPB 610 GL (ROUGH) EPB 620 GL (FINE) BORING HEADS DIMENSIONS INCH

MACHINE SIDE GRAFLEX SIZE

CAPACITY ØC

EDP

A

D

L

MAX RPM**

92130 92132 92133

DESCRIPTION ROUGH GL32-0610-20 GL40-0610-30 GL50-0610-40

GL32 GL40 GL50

1.4173-1.8110 1.7717-2.2047 2.1654-2.7165

0.8307 0.8701 0.8740

1.2598 1.5748 1.9685

1.0866 1.2441 1.3268

7500 5700 4500

0.220 0.441 0.661

GL32 GL40 GL50

1.3386-1.8110 1.6535-2.2047 2.0472-2.7165

92145 92146 92133

FINE GL32-0620-20 GL40-0620-30 GL50-0620-40

0.9370 0.9764 1.0157

1.2598 1.5748 1.9685

1.3858 1.6024 1.7205

7000 5600 4800

0.287 0.485 0.705

LB*

*Without insert holders **The maximum speeds shown in boring heads Product pages are related to the boring head’s mechanical design and balancing quality. Speeds inside these limits have to be chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (insert), tooling length, machine spindle. By boring applications with Steadyline® bars, make sure not to overpass the max. RPM of the bars: See the operating instructions supplied with the Steadyline® bars.

INSERT HOLDERS FOR 610 BORING HEADS EDP

DESCRIPTION

INSERT

47416 92134 92135

A610 20CC06 90 A610 30CC09 90 A610 40CC09 90

CC** 21.5* CC** 32.5* CC** 32.5*

Note 620 Heads: Insert holders for 620 boring heads are common to EPB 780/790. Must be ordered separately.

See pages 430-431 of the Holemaking catalog

38

TOOLING SYSTEMS

HOLDING STRENGTH, RIGIDITY & FINE BALANCING

TAPER FACE HOLDERS

A large number of Machine Tool Builders have recognized the Taper-Face connection, “BIG-PLUS® Spindle System” licensed by Big Daishowa, for its excellent performance.

The Taper-Face Spindle System is based on the current standard BT MAS403, DIN69871 and CAT ASME B5.50-1994. But in the case of Taper Face both the taper and face of the tool holder are in contact with the spindle.

How it works: The Taper Face Spindle System utilizes elastic deformation of the machine spindle and achieves simultaneous fit of both the taper and flange face.

NEW EPB 5555/5556 STEADYLINE™ VIBRATION DAMPING SHELL MILL HOLDERS, TAPER FACE - (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH

U.O.M

TAPER CAT40 TF ADB

INCH CAT50 TF ADB

BT40 TF ADB METRIC

BT50 TF ADB

d METRIC

d1 INCH

– – – – –

0.75 0.75 1.00 0.75 1.00

31147 31117 29698 29703 31145

22 27 32 40

– – – –

31098 31103 31108 31116

EDP

A

D1

D3

L

I1

I3

a°

BALANCING

E26425556075900 E26445555075750 E26445555100900 E26445556075900 E26445556100C00

9.00 7.50 9.00 9.00 12.00

1.75 1.75 2.25 1.75 2.25

2.54 – – 2.52 3.00

12.382 12.195 13.695 13.695 16.695

8.25 6.75 8.25 8.25 11.25

0.69 0.69 0.69 0.69 0.69

2.8 – – 2.6 1.8

2 2 2 2 2

9.9 11.0 16.5 14.6 24.3

E3214555522210 E3214555527260 E3216555532330 E3216555540350

8.268 10.236 12.992 13.780

1.890 2.362 3.071 3.504

– – – –

– – – –

2 2 2 2

8.4 15.2 33.7 45.6

DESCRIPTION

11.591 7.205 0.748 13.638 9.173 0.827 17.945 11.496 0.945 18.850 12.283 1.063

LBS

39

TOOLING SYSTEMS

PRODUCT OVERVIEW • Simultaneous taper & flange from toolholder are fit into the spindle.

• Higher rigidity during machining. E.g. High Performance Cutting applications.

• Improves the repeatability and precision from toolholder. E.g. Machine with horizontal spindle axis.

• Stability with long overhang applications. E.g. milling, boring, etc.

NEW 5603 SHRINKFIT HOLDERS, TAPER FACE (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH U.O.M

TAPER CAT40 TF ADB

INCH CAT50 TF ADB

CAT40 TF ADB

METRIC CAT50 TF ADB

INCH BT30 TF AD METRIC

40

d INCH

d MM

0.250 0.375 0.500 0.375 0.500 0.625 0.750 1.000

A

D

D3

L

I1

I3

I4

A1 MIN-MAX

M mm

a°

E26425603025375 E26425603037375 E26425603050375 E26445603037400 E26445603050400 E26445603062400 E26445603075400 E26445603100400

3.750 3.750 3.750 4.000 4.000 4.000 4.000 4.000

0.827 0.945 0.945 0.945 0.945 1.063 1.299 1.732

1.063 1.260 1.260 1.260 1.260 1.339 1.654 2.087

6.443 6.443 6.443 8.006 8.006 8.006 8.006 8.014

3.000 3.000 3.000 3.250 3.250 3.250 3.250 3.250

0.866 1.220 1.339 1.220 1.339 1.535 1.614 1.850

1.476 1.673 1.791 1.673 1.791 1.988 2.067 2.303

2.33-2.73 2.14-2.53 2.02-2.41 2.39-2.78 2.27-2.66 2.07-2.46 1.99-2.39 1.76-2.15

M5 M8x1 M10x1 M8x1 M10x1 M12x1 M16x1 M16x1

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

30187 30188 30189 30243 30262 30264 30269 30270 30271 30272 30274 30275

E264256030695 E264256030895 E264256031095 E264256031295 E264256031695 E264256032095 E2644560308100 E2644560310100 E2644560312100 E2644560316100 E2644560320100 E2644560325100

3.740 3.740 3.740 3.740 3.740 3.740 3.937 3.937 3.937 3.937 3.937 3.937

0.827 0.827 0.945 0.945 1.063 1.299 0.827 0.945 0.945 1.063 1.299 1.732

1.063 1.063 1.260 1.260 1.339 1.654 1.063 1.260 1.260 1.339 1.654 2.087

6.433 6.433 6.433 6.433 6.433 6.433 7.943 7.943 7.943 7.943 7.943 7.943

2.990 2.990 2.990 2.990 2.990 2.990 3.187 3.187 3.187 3.187 3.187 3.187

0.866 1.024 1.220 1.339 1.535 1.614 1.024 1.220 1.339 1.535 1.614 1.850

1.476 1.476 1.673 1.870 1.988 2.067 1.476 1.673 1.870 1.988 2.067 2.303

2.32-2.72 2.32-2.72 2.13-2.52 1.93-2.32 1.81-2.20 1.73-2.13 2.52-2.91 2.32-2.72 2.13-2.52 2.01-2.40 1.93-2.32 1.69-2.09

M5 M6 M8x1 M10x1 M12x1 M16x1 M6 M8x1 M10x1 M12x1 M16x1 M16x1

29884 29915 29932 30277 30278 30279 30280

E40025603025315 E40025603037315 E40025603050315 E400256030680 E400256030880 E400256031080 E400256031280

3.150 3.150 3.150 3.150 3.150 3.150 3.150

0.827 0.945 0.945 0.827 0.827 0.945 0.945

1.063 1.260 1.260 1.063 1.063 1.260 1.260

5.055 5.055 5.055 5.055 5.055 5.055 5.055

2.283 2.283 2.283 2.283 2.283 2.283 2.283

0.866 1.220 1.339 0.866 1.024 1.220 1.339

1.476 1.73-2.13 M5 1.673 1.54-1.93 M8x1 1.791 1.42-1.81 M10x1 1.476 1.732-2.126 M5 1.476 1.732-2.126 M6 1.673 1.535-1.929 M8x1 1.870 1.339-1.732 M10x1

EDP

DESCRIPTION

– – – – – – – –

31083 31084 31092 29815 29817 29840 29844 29859

– – – – – – – – – – – –

6 8 10 12 16 20 8 10 12 16 20 25

0.250 0.375 0.500 – – – –

– – – 6 8 10 12

r inch

BALANCING

LBS

0.413 0.512 0.512 0.512 0.512 0.551 0.925 0.925

1 1 1 1 1 1 1 1

2.6 2.9 2.6 6.8 6.8 6.8 7.3 8.2

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

0.413 0.413 0.512 0.512 0.551 0.709 0.413 0.512 0.512 0.551 0.709 0.925

1 1 1 1 1 1 1 1 1 1 1 1

2.6 2.6 2.9 2.6 2.9 3.1 6.6 6.8 6.8 6.8 7.3 8.2

4.5 4.5 4.5 4.5 4.5 4.5 4.5

0.413 0.512 0.512 0.413 0.413 0.512 0.512

1 1 1 1 1 1 1

1.3 1.5 1.5 1.3 1.3 1.5 1.5

NEW EPB 5525 SHELL MILL HOLDERS WITH THROUGH COOLANT CHANNELS, TAPER FACE (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH U.O.M INCH

TAPER BT30 TF AD BT30 TF AD

METRIC

BT40 TF ADB

BT50 TF ADB

CAT40 TF ADB INCH CAT50 TF ADB

d MM

d1 inch

EDP

DESCRIPTION

– – 16 22 27 32 16 22 27 32 40 22 27 32 40 – – – – – – – – –

0.50 0.75 – – – – – – – – – – – – – 0.75 1.00 1.25 1.50 0.75 1.00 1.25 1.50 2.00

30703 30715 44409 44410 44411 44412 44413 44420 44421 44414 44415 44416 44417 44418 44419 57619 57678 57689 57698 57699 57721 57722 57739 57745

E40025525050200 E40025525075200 E400255251640 E400255252240 E400255252740 E400255253245 E321455251650 E321455252245 E321455252745 E321455253250 E321455254050 E321655252255 E321655252755 E321655253255 E321655254055 E26425525075400 E26425525100400 E26425525125400 E26425525150400 E26445525075350 E26445525100400 E26445525125350 E26445525150400 E26445525200400

A

D1

L

I1

I3

2.00 2.00 1.575 1.575 1.575 1.772 1.969 1.772 1.772 1.969 1.969 2.165 2.165 2.165 2.165 4.00 4.00 4.00 4.00 3.50 4.00 3.50 4.00 4.00

1.25 1.75 1.496 1.890 2.362 3.071 1.496 1.890 2.362 3.071 3.504 1.890 2.362 3.071 3.504 1.75 2.25 2.75 3.50 1.75 2.25 2.75 3.50 4.87

4.465 4.594 4.150 4.228 4.307 4.622 5.213 5.094 5.173 5.488 5.606 6.921 7.000 7.118 7.236 7.382 7.382 6.693 7.634 8.195 8.695 8.195 8.947 8.006

1.13 1.13 0.709 0.709 0.709 0.906 0.906 1.102 0.709 0.906 0.906 0.669 0.669 0.669 0.669 3.25 3.25 3.25 3.25 2.75 3.25 2.75 3.25 3.25

0.56 0.69 0.669 0.748 0.827 0.945 0.669 0.748 0.827 0.945 1.063 0.748 0.827 0.945 1.063 0.69 0.69 0.69 0.94 0.69 0.69 0.69 0.94 0.94

BALANCING

LBS

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

1.3 1.8 1.3 1.5 2.0 3.1 2.6 2.9 3.3 4.2 4.9 8.8 9.0 9.7 10.1 3.9 5.4 7.1 10.1 7.5 9.1 10.3 14.6 22.1

NEW EPB 584 SIDE LOCK HOLDERS, WELDON, TAPER FACE (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH U.O.M

TAPER

BT30 TF AD

METRIC BT40 TF ADB

BT50 TF ADB

CAT40 TF ADB

INCH

CAT50 TF ADB

BT30 TF AD

d MM

d1 inch

EDP

DESCRIPTION

6 8 10 12 16 20 25 32 16 20 25 32 40 25 32 40 50 – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – 0.500 0.625 0.750 1.000 1.250 0.500 0.625 1.000 1.250 1.500 2.000 0.250 0.375 0.500 0.625 0.750

30318 30326 30327 30333 44434 44435 44437 44438 44440 44442 44449 44450 44443 44451 44452 44444 44453 57878 57601 57602 57612 57613 57894 57614 57615 57616 57617 57618 30068 30073 30106 57599 57600

E40025840665 E40025840865 E40025841065 E40025841265 E40025841660 E40025842065 E40025842590 E40025843295 E32145841665 E32145842065 E32145842590 E321458432100 E321458440110 E321658425100 E321658432105 E321658440115 E321658450130 E2642584050262 E2642584062300 E2642584075300 E2642584100400 E2642584125400 E2644584050462 E2644584062575 E2644584100400 E2644584125400 E2644584150400 E2644584200562 E4002584025250 E4002584037250 E4002584050250 E4002584062250 E4002584075250

A

D

L

I1

I3

A1

BALANCING

LBS

2.559 2.559 2.559 2.559 2.362 2.598 3.543 3.740 2.559 2.559 3.543 3.937 4.331 3.937 4.134 4.528 5.118 2.62 3.00 3.00 4.00 4.00 4.62 5.75 4.00 4.00 4.00 5.62 2.50 2.50 2.50 2.50 2.50

0.984 1.102 1.378 1.654 1.890 2.047 2.480 2.835 1.890 2.047 2.480 2.835 3.150 2.480 2.835 3.150 3.937 1.61 1.87 1.97 2.50 2.75 1.61 1.87 2.50 2.75 3.50 4.00 1.00 1.37 1.61 1.87 1.97

4.465 4.465 4.465 4.465 4.268 4.465 5.449 5.646 5.134 5.134 6.118 6.512 6.906 7.945 8.142 8.535 9.126 5.313 5.693 5.693 6.693 6.693 8.626 9.756 8.014 8.006 8.014 9.626 4.406 4.406 4.406 4.406 4.406

1.693 1.693 1.693 1.693 1.496 1.693 2.677 2.874 1.496 1.496 2.480 2.874 2.953 2.441 2.638 3.031 3.622 1.87 2.25 2.25 3.25 3.25 3.87 5.00 3.25 3.25 3.25 4.87 1.634 1.634 1.634 1.634 1.634

1.063 1.181 1.535 1.693 1.811 1.890 2.126 2.283 1.811 1.890 2.126 2.283 2.677 2.126 2.283 2.638 3.071 1.61 1.87 2.01 2.24 2.24 1.61 1.87 2.24 2.24 2.62 3.11 1.02 1.50 1.61 1.87 2.01

1.850 1.850 1.772 1.673 1.437 1.594 2.618 2.815 1.634 1.594 2.618 3.012 3.169 3.012 3.209 3.484 3.760 1.75 2.09 2.00 2.88 2.88 3.75 4.84 2.88 2.88 2.50 4.21 1.96 1.75 1.63 1.59 1.50

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

1.3 1.3 1.5 1.8 1.8 2.0 3.5 4.6 3.1 3.3 4.9 6.0 7.1 10.8 11.7 12.8 16.8 2.9 3.2 3.4 5.3 5.7 7.6 9.2 9.4 10.0 12.4 18.6 1.3 1.5 1.8 1.8 1.8

41

NEW EPB 5672 HIGH PRECISION COLLET CHUCKS & EPB 5675 ER COLLET CHUCKS - TAPER FACE (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH

STYLE EPB 5672 HIGH PRECISION COLLET CHUCKS

TAPER CAT40 TF ADB CAT50 TF ADB BT30 TF AD

EPB 5672 HIGH PRECISION COLLET CHUCKS

BT40 TF ADB BT40 TF ADB

BT50 TF ADB

EPB 5675 ER COLLET CHUCKS

CAT40 TF ADB

EPB 5675 ER COLLET CHUCKS ISO 15488

BT40 TF ADB

CAT50 TF ADB

BT50 TF ADB

CAPACITY d INCH

EDP

DESCRIPTION

CHUCK & COLLET SIZE

0.039-0.276 0.039-0.394 0.079-0.630 0.039-0.394 0.079-0.787 0.039-0.276 0.039-0.394 0.079-0.630 0.039-0.394 0.039-0.394 0.079-0.630 0.079-0.630 0.039-0.394 0.039-0.394 0.079-0.787 0.079-0.787 0.039-0.394 0.039-0.630 0.079-0.787 0.079-0.787 0.118-1.024 0.039-0.630 0.079-0.787 0.079-0.787 0.079-0.787 0.079-0.787 0.118-1.024

30282 30283 30284 30285 30286 30292 30293 30302 30287 30185 30288 30186 30289 30290 30266 30291 30306 30307 30308 30309 30310 30276 30305 30281 30312 30311 30313

E2642567211100 E2642567216160 E2642567225160 E2644567216160 E2644567232160 E400256721150 E400256721660 E400256722570 E3214567216160 E321456721670 E3214567225160 E321456722570 E3216567216100 E3216567216160 E3216567232100 E3216567232160 E2642567516100 E2642567525100 E2642567532100 E2644567532150 E2644567540100 E3214567525120 E3214567532120 E321456753270 E3216567532150 E321656753290 E3216567540100

HP 11 HP 16 HP 25 HP 16 HP 32 HP 11 HP 16 HP 25 HP 16 HP 16 HP 25 HP 25 HP 16 HP 16 HP 32 HP 32 ER 16 ER 25 ER 32 ER 32 ER 40 ER 25 ER 32 ER 32 ER 32 ER 32 ER 40

A

D

D1

L

I1

A1 MINMAX

3.937 6.299 6.299 6.299 6.299 1.969 2.362 2.756 6.299 2.756 6.299 2.756 3.937 6.299 3.937 6.299 3.94 3.94 3.94 5.91 3.94 4.724 4.724 2.756 5.906 3.543 3.937

0.63 1.18 1.57 1.18 1.97 0.630 1.181 1.575 1.181 1.181 1.575 1.575 1.181 1.181 1.969 1.969 1.26 1.65 1.97 1.97 2.48 1.654 1.969 1.969 1.969 1.969 2.480

0.63 1.18 1.57 1.18 1.97 0.630 1.181 1.575 1.181 1.181 1.575 1.575 1.181 1.181 1.969 1.969 1.26 1.65 1.97 1.97 2.48 1.654 1.969 1.969 1.969 1.969 2.480

6.630 8.992 8.992 10.305 10.305 3.874 4.268 4.661 8.874 5.331 8.874 5.331 6.512 8.874 7.945 8.874 6.630 6.630 6.630 9.913 7.945 7.299 7.299 5.331 9.913 7.551 7.945

3.19 5.55 5.55 5.55 5.55 1.102 1.496 1.890 5.236 1.693 5.236 1.693 2.441 4.803 2.441 4.803 3.19 3.19 3.19 5.16 3.19 3.740 3.740 1.772 4.528 2.165 2.559

2.20-3.23 4.53-5.12 4.17-4.80 4.53-5.12 3.78-4.41 0.236-1.260 0.591-1.181 0.630-1.260 4.528-5.118 0.984-1.575 4.173-4.803 0.630-1.260 2.165-2.756 4.528-5.118 1.417-2.047 3.780-4.409 2.05-2.68 1.22-2.44 1.26-2.36 3.23-4.33 1.10-2.17 2.047-3.228 1.299-3.031 0.276-1.063 1.142-4.213 1.063-1.850 0.630-1.969

BALANCING

LBS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2

2.2 3.3 4.2 7.3 9.7 1.1 1.3 1.5 3.5 2.4 4.4 2.6 8.8 9.3 9.0 11.2 2.6 3.3 3.7 9.0 8.6 3.7 4.2 2.9 10.4 8.6 9.5

BALANCING

LBS

2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1

4.9 6.2 8.4 4.0 12.3 14.8 7.9 2.9 4.6 7.5 1.1 1.3 1.3 3.7 2.6 10.6 8.6

NEW EPB K820-K821 STEADYLINE™ VIBRATION DAMPING COMBIMASTER HOLDERS - TAPER FACE & EPB 5820-5821 ARBORS - TAPER FACE (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH

STYLE

TAPER

EPB K820CAT40 TF ADB K821 STEADYLINE™ VIBRATION CAT40 TF ADB DAMPING COMBIMASTER HOLDERS CAT50 TF ADB EPB 58205821 ARBORS CAT

CAT40 TF ADB CAT50 TF ADB BT30 TF AD

EPB 58205821 ARBORS BT JIS

42

BT40 TF ADB BT50 TF ADB

CONNECTING THREAD SIZE (M) M12 M16 M16 M16 M16 M16 M16 M16 M16 M16 M10 M12 M16 M16 M16 M16 M16

A

L

I1

I5

EDP

DESCRIPTION

30626 30639 30649 30650 30652 30663 30666 30495 30625 31144 30672 30675 30702 30719 30492 31138 31137

E2642K82012185 7.28 9.98 6.53 6.33 E2642K82016185 7.28 9.98 6.53 6.33 E2642K82016235 9.25 11.94 8.50 8.30 E2642K82116160 6.30 8.99 5.55 5.35 E2644K82016235 9.25 13.26 8.50 8.30 E2644K82016285 11.22 15.22 10.47 10.27 E2644K82116185 7.28 11.29 6.53 6.33 E264258201685 3.35 6.04 2.60 1.97 E264258211685 3.35 6.04 2.60 2.40 E264458201695 3.74 7.75 2.99 2.36 E400258201060 2.36 4.27 1.50 1.38 E400258201260 2.36 4.27 1.50 0.98 E400258201660 2.36 4.27 1.50 0.98 E3214582016135 5.31 7.89 4.25 3.94 E321458201660 2.36 4.94 1.30 0.98 E3216582016195 7.68 11.69 6.18 5.91 E321658201695 3.74 7.75 2.24 1.97

I6

D

D3

0.79 0.79 0.79 0.87 0.79 0.79 0.87 0.79 0.98 0.98 0.59 0.39 0.39 1.18 0.39 1.38 0.79

0.91 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 0.73 0.91 1.18 1.18 1.18 1.18 1.18

1.18 1.46 1.46 1.20 1.46 1.46 1.20 1.25 1.20 1.25 0.78 0.97 1.25 1.25 1.25 1.25 1.25

D4

a1°

1.72 2.8 1.99 2.8 2.18 2.8 – – 2.18 2.8 2.37 2.8 – – 1.46 5 – – 1.73 10 0.93 5.4 1.12 7.22 1.40 7.2 1.59 3.6 1.40 7.2 1.97 4.5 1.67 10.2

NEW EPB EM ARBORS & EPB 401 GRAFLEX ARBORS, TAPER FACE (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH

GRAFLEX BORE STYLE

TAPER

EPB EM ARBORS CAT ADB

CAT40 TF ADB

SIZE

d mm

EDP

DESCRIPTION

G3 G4 G5 G6 G4 G5 G6 G7 G3 G4 G4 G5 G6 G5 G6 G7

18 22 28 36 22 28 36 46 18 22 22 28 36 28 36 46

30363 30379 30382 30384 31152 31155 31142 31143 30392 30393 30388 29719 30389 30390 29990 30055

EM26424011880 EM26424012280 EM264240128100 EM264240136100 EM264440122100 EM264440128100 EM264440136120 EM264440146200 EM40024011850 EM40024012250 EM321440122100 EM321440128120 EM321440136120 EM321640128140 EM321640136140 EM321640146200

CAT50 TF ADB BT30 TF AD

EPB 401 GRAFLEX ARBORS

BT40 TF ADB

BT50 TF ADB

A

L

3.15 5.84 3.15 5.84 3.94 6.63 3.94 6.63 3.94 7.94 3.94 7.94 4.72 8.73 7.87 11.88 1.969 3.874 1.969 3.874 3.937 6.512 4.724 7.299 4.724 7.299 5.512 9.520 5.512 9.520 7.874 11.882

I1

D

BALANCING

LBS

2.40 2.40 3.19 3.19 3.19 3.19 3.97 7.12 1.102 1.102 2.874 3.661 3.661 4.016 4.016 6.378

1.26 1.57 1.97 2.48 1.57 1.97 2.48 3.54 1.260 1.575 1.575 1.969 2.480 1.969 2.480 3.543

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2

2.6 3.1 4.2 5.1 7.3 7.9 10.1 22.7 1.1 1.3 3.5 4.6 6.2 10.8 12.3 23.6

BALANCING 2 2 2 – – – – – – – – – 2 2 2 2 – – – – – –

LBS 2.2 2.2 6.8 6.4 6.4 8.7 9.0 14.4 9.0 6.8 7.9 1.0 1.4 2.4 2.6 3.7 7.9 7.7 10.2 7.9 13.0 9.3

NEW EPB SECO-CAPTO ARBORS (AVAILABLE NOVEMBER 1ST, 2015) DIMENSIONS IN INCH

GRAFLEX BORE STYLE

EPB SECO-CAPTO ARBORS ISO 26623-1

TAPER CAT40 TF CAT40 TF CAT40 TF CAT50 TF CAT50 TF CAT50 TF CAT50 TF CAT50 TF CAT50 TF AD Mazak CAT50 TF AD Mazak CAT50 TF AD Mazak BT30 TF BT30 TF BT40 TF ADB BT40 TF ADB BT40 TF ADB BT50 TF ADB BT50 TF ADB BT50 TF ADB BT50 TF ADB BT50 TF ADB BT50 TF ADB

SIZE C4 C5 C4 C5 C6 C8 C6 C3 C4 C5 C6 C4 C5 C6 C8

d mm – – – – – – – – – – – – – – – – – – – – – –

EDP 58546 58553 58555 58556 58576 58584 58588 58605 58627 58614 58620 58456 58458 58464 58473 58481 58491 58492 58525 58514 58545 58538

DESCRIPTION E234251914040 E234251915050 E234451914040 E234451915040 E234451916340 E234451916390 E2344519180100 E2344519180150 E945451918070 E947451916350 E947451918070 E400251913240 E400251914060 E311451914040 E311451915050 E311451916375 E311651914040 E311651915040 E3116519163100 E311651916350 E3116519180120 E311651918070

A

L

I1

1.580 1.970 1.580 1.580 1.580 3.543 3.937 5.906 2.756 1.970 1.970 1.575 2.362 1.575 1.969 2.953 1.575 1.575 3.937 1.969 4.724 2.756

4.270 4.660 5.580 5.580 5.580 7.543 7.937 9.906 6.756 5.960 5.960 3.480 4.268 4.150 4.543 5.528 5.583 5.583 7.945 5.976 4.795 6.764

0.140 1.220 0.090 0.090 0.120 1.457 0.750 0.750 2.000 0.510 0.510 0.866 0.866 0.512 0.906 1.890 0.079 0.079 2.441 0.472 3.228 1.260

D

D1

1.580 1.750 1.970 1.750 1.580 2.750 1.970 2.750 2.480 2.750 2.480 2.750 3.150 2.750 3.150 2.750 3.150 2.750 2.480 2.750 2.480 2.750 1.260 – 1.575 – 1.575 – 1.969 – 2.480 – 1.969 – 1.969 – 2.480 – 2.480 – 3.150 – 3.150 –

43

PRODUCTIVITY COST ANALYSIS (PCA)

The process by which we work with our customers to evaluate their processes and identify areas where cost can be reduced and significant productivity gains can be made.

HOW IS IT DONE?

THE 3 STAGES OF PCA By benchmarking the current process, we can identify where the greatest savings can be achieved. Once we have the benchmark data, we can begin to apply our extensive experience within our global metalcutting organization to create an optimized solution to suit the manufacturing environment.

STAGE 1

STAGE 2

CURRENT METHOD TIME & COST BENCHMARK

INITIAL CHANGE TIME & COST CONVERSION

MANUFACTURERS WHO COULD BENEFIT FROM PCA MANUFACTURERS WHO BENEFIT FROM PCA

LONG TERM METHOD

METHOD REVIEW TIME & COST PROCESS IMPROVEMENT

TIME & COST CONTINUOUS IMPROVEMENT

CONTACT YOUR LOCAL TECHNICAL SPECIALIST TO TAKE ADVANTAGE OF THIS MONEY SAVING TOOL.

DISCOVER HOW EASY IT IS 44

$357M

PRODUCTIVITY

STAGE 3 COSTS

Cost Savings YTD

to reduce costs with Seco PCA!

SECO MATERIAL GROUPS VERSION 2 (SMG v2) - INTRO SMG v2 is the foundation for a new and accurate way of organizing work materials and choosing the correct speed, feed rate and depth of cut for any work material and any Seco tool. In addition to using a greater number of work material groups compared to our previous system, SMG v2 also incorporates a reference material - or standard - for each group. The machinability of all other materials within that group can be compared to the standard, allowing for adjustments to the cutting data and accounting for the unique characteristics of each material.

THE USE OF SMG v2 IS ILLUSTRATED BELOW As shown in Table I, the reference material for work material group P4 is 1045, for P5 it is 4140 steel and for H5 it is 4140 hardened to 50 HRC. 4140 steel is available in a wide variety of hardness and tensile strengths. It will be expected that the machinability will vary with these properties.

SMG

DESCRIPTION

PROPERTIES (KSI) REFERENCE

P4

Low alloy general structural steels, 0.25% < C < 0.67%wt Low alloy Quench & Temper steels

75 < UTS < 175

1045 UTS = 95 ksi

P5

Structural steels, 0.25% < C < 0.67%wt Quench & Temper steels

80 < UTS < 175

4140 UTS = 100 ksi

SMG H5

DESCRIPTION

PROPERTIES

REFERENCE

Quenched & Tempered steels

38 < HRC < 56

4140 50 HRC

Table II gives some examples of 4140 in different conditions.

SMG P5 H5

EN

W.-Nr

AFNOR

BS

UNI

JIS

AISI / ASTM

GOST

CONDITION

UTS (ksi)

42 CrMo 4 42 CrMo 4 42 CrMo 4 42 CrMo 4

1.1201 1.1201 1.1201 1.1201

42 CD 4 42 CD 4 42 CD 4 42 CD 4

708 M 40 708 M 40 708 M 40 708 M 40

42 CrMo 4 42 CrMo 4 42 CrMo 4 42 CrMo 4

SCM 440 (H) SCM 440 (H) SCM 440 (H) SCM 440 (H)

4142, 4140 4142, 4140 4142, 4140 4142, 4140

38HM 38HM 38HM 38HM

Annealed Quenched & Tempered Quenched & Tempered Quenched & Tempered

100 145

HRC nom

45 50

The graphs indicate how the speed recommendation for a specific material can be adjusted to account for the different properties of the steel. As an example, consider 4140 with a tensile strength (UTS) of 145 ksi. The standard material for SMG P5 is 4140 steel with a tensile strength of 100 ksi. Since the material of interest is 45% stronger, the cutting speed will have to be reduced. Following the black arrows in Figure 1, it can be seen that a speed 75% of that recommended for 4140 at 100 ksi should be used. So if a cutting speed of 900 sf/min is suggested for a tool of interest when machining 4140 at 100 ksi, a speed of 675 sf/min (900 X 0.75) should be used if the 4140 has a tensile strength of 145 ksi.

Figure 1

Figure 2

HRC

If the 4140 is quenched and tempered to a hardness of 45 HRC, an accurate cutting speed can be obtained by using Figure 2.

The standard material for SMG H5 is 4140 heat treated to a hardness of 50 HRC. Logically, a softer material, in this case 45 HRC, can be machined at a higher speed. Since the hardness, 45 HRC, is 90% that of the standard material, Figure 2 shows a speed 120% that of the standard could be used. If a speed of 200 sfpm is recommended when machining 4140 at 50 HRC, a speed of 240 sf/min (200 X 1.2) could be used if the 4140 is 45 HRC. For more convenient cutting data recommendations use applicable tools in My Pages - www.secotools.com

45

CUTTING DATA

DURATOMIC: TURNING Cutting speed vc (sf/min)

In this section a recommended cutting speed is indicated under specified conditions and a selected SMG (ver.2) Use the tables below to classify the workpiece material into a SMG. In order to increase the accuracy towards the actual cutting conditions and requirements of the applications the recommendation is to use My Pages – Suggest on www.secotools.com

Tool life = 15 min

Universal insert: CCMT32.51-MF2

ap = 0.040 inch

kar = 95º

rep = 0.016 inch

TP1501

TP2501

TP3500

f (in/rev)

f (in/rev)

f (in/rev)

CP500 f (in/rev)

SMG 0.006 0.008 0.010 0.006 0.008 0.010 0.006 0.008 0.010 2000 1800 1650 P1 2675 2450 2275 2225 2075 1950 1950 1750 1600 P2 2600 2400 2225 1850 1900 1900 1375 1225 1125 P3 1750 1750 1700 1900 1950 1950 1475 1325 1225 P4 1975 1825 1675 1650 1525 1450 1150 1025 940 P5 1475 1475 1425 1350 1400 1375 1575 1425 1300 P6 2100 1950 1800 1750 1650 1550 1225 1100 990 P7 1550 1550 1500 1225 1325 1350 1150 1025 940 P8 1475 1475 1425 1350 1400 1375 1200 1075 960 P11 1500 1500 1475 1375 1450 1425 SMG = Seco Material Group kar (kr) = cutting edge angle (°) (from holder) rep (re) = nose radius (inch) ap = depth of cut (inch) f = feed rate (inch/rev) Tool life = 15 min

Universal insert: CNMG432-M3

ap = 0.100 inch

TP0501

Universal insert: CNMG644-MR7

SMG P1 P2 P3 P4 P5 P6 P7 P8 P11

46

0.008 2550 2475 2050 1875 1725 2025 1825 1725 1775

0.012 2250 2200 1925 1675 1600 1775 1700 1600 1650

f (in/rev) 0.016 1975 1925 1675 1475 1400 1575 1500 1400 1450

0.008 2275 2200 1650 1675 1375 1800 1450 1375 1425

Tool life = 15 min

0.016 1900 1850 1600 1400 1350 1500 1425 1350 1375

TP2501

0.012 1925 1875 1475 1400 1250 1525 1325 1250 1275

TP3500

f (in/rev) 0.016 1650 1625 1300 1225 1100 1325 1150 1100 1125

0.008 1925 1825 1875 1425 1325 1525 1275 1325 1375

0.012 1675 1675 1725 1225 1225 1325 1250 1225 1250

ap = 0.240 inch

0.008 870 850 730 640 610 690 650 610 630

TP200

f (in/rev) 0.016 1475 1500 1525 1075 1075 1150 1125 1075 1100

0.008 1650 1600 1125 1225 940 1300 1000 940 970

0.012 1325 1275 890 970 740 1050 790 740 770

f (in/rev) 0.016 1100 1075 720 810 610 860 650 610 630

0.008 1100 1075 920 810 770 870 820 770 800

0.012 940 910 790 690 660 740 700 660 680

TP0501

TP1501

TP2501

TP3500

TP40

f (in/rev)

f (in/rev)

f (in/rev)

f (in/rev)

0.028 1300 1250 930 950 780 1025 830 780 810

0.016 1600 1550 1250 1175 1050 1250 1100 1050 1075

0.022 1300 1275 1000 970 840 1025 890 840 860

0.028 1100 1075 820 820 690 880 730 690 710

0.016 1425 1425 1450 1050 1025 1125 1100 1025 1050

0.022 1175 1150 1150 870 800 940 900 800 820

0.028 1025 910 920 750 630 810 730 630 650

0.016 1025 1000 680 760 570 820 610 570 590

0.016 830 810 700 620 590 660 620 590 610

kar = 95º

rep = 0.062 inch

f (in/rev) 0.022 1550 1500 1225 1150 1025 1225 1075 1025 1050

0.010 810 790 680 600 570 640 600 570 590

kar = 95º

rep = 0.031 inch

TP1501

f (in/rev) SMG P1 P2 P3 P4 P5 P6 P7 P8 P11

0.006 960 930 800 710 670 760 710 670 690

0.022 790 770 520 580 435 620 460 435 445

0.028 630 610 410 465 345 495 365 345 355

0.016 760 740 640 560 530 600 570 530 550

0.022 610 590 510 450 430 480 455 430 440

0.028 510 495 425 375 360 400 380 360 370

CUTTING DATA

DURATOMIC: CASE STUDY TP2501: FLANK-WEAR AND HEAT RESISTANCE WITH SUFFICIENT TOUGHNESS

Workpiece material

4340

30

SMGv2

SMG P5

25

Operation

Longitudinal turning

Cutting mode

Continuous and interrupted cut

vc (sf/min)

820

ap (in)

0.010“

5

f (inch/rev)

0.014“

0

Coolant

Yes

Insert geometry

WNMG433-MF5

Time in cut (minutes)

RESULT: +50% tool life as well as no broken edges increased productivity

Reliable edges

Rock drill coupling

Part

20 15 10

TP2500

TP2501

TP1501: FLANK-WEAR AND HEAT RESISTANCE Pulley hub

Workpiece material

6150

SMGv2

SMG P4

Operation

Profile turning

Cutting mode

Continuous

vc (sf/min)

1050

ap (in)

0.030“

f (inch/rev)

0.014

Coolant

Yes

Insert geometry

WNMG332-M3

Tool life 250 200 Components

Part

150 100 50 0

Competitor

TP1501

Competitor 130 components

TP1501 250 components

Result: +90% tool life and more reliable behavior

TP0501: FLANK-WEAR RESISTANCE AND TOUGHNESS BEHAVIOR TP0501

Result: TP0501 provides toughness enough to make the flank wear the determining factor in tool life. The flank wear resistance proves to be significantly better (+200%).

Part

Transmission shaft

Workpiece material

4340, Forged

SMGv2

SMG P5

Operation

Facing, profiling, 200pcs, fixed batch size

Cutting mode

Continuous and interrupted

vc (sf/min)

650

ap (in)

0.060“

f (inch/rev)

0.014“

Coolant

Yes

Insert geometry

CNMG433-M5

Flank-wear resistance 30 25 1/Vb (1/mm)

TP0500

20 15 10 5 0

TP0500

TP0501

47

CUTTING DATA

335.25 DISC MILL 335.25 XN09 - Insert Selection fz SMG

INSERT SELECTION

P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21

XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 MP2500 XNHQ090508TN4-M08 MP2500 XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 MK2050 XNHQ090508TN4-M08 MK2050 XNHQ090508TN4-M08 MK2050 XNHQ090508TN4-M08 MK2050 XNHQ090508TN4-M08 MK2050 XNHQ090508TN4-M08 MK2050 XNHQ090508TN4-M08 MK2050 XNHQ090508EN4-E07 F40M XNHQ090508EN4-E07 F40M XNHQ090508EN4-E07 F40M XNHQ090508EN4-E07 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 MP2500 XNHQ090508TN4-M08 MP2500 XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 F40M XNHQ090508TN4-M08 MP2500

SMG = Seco Material Group fz = in/tooth vc = sf/min ar/Dc = % All cutting data are start values.

48

30% 0.0055 0.0055 0.0051 0.0051 0.0051 0.0051 0.0051 0.0051 0.0051 0.0055 0.0051 0.0039 0.0035 0.0035 0.0055 0.0051 0.0051 0.0051 0.0047 0.0051 0.0047 0.0063 0.0063 0.0063 0.0063 0.0035 0.0035 0.0033 0.0039 0.0039 0.0035 0.0033 0.0026 0.0033 0.0033 0.0026

20% 0.0063 0.0063 0.0059 0.0059 0.0059 0.0059 0.0059 0.0059 0.0059 0.0063 0.0059 0.0047 0.0039 0.0039 0.0063 0.0059 0.0059 0.0059 0.0051 0.0059 0.0051 0.0071 0.0071 0.0071 0.0071 0.0039 0.0039 0.0037 0.0047 0.0047 0.0039 0.0039 0.003 0.0039 0.0039 0.003

10% 0.0087 0.0087 00000 0.0079 00000 0.0075 0.0075 0.0079 0.0075 0.0087 00000 0.0063 00000 0.0055 0.0087 0.0079 0.0079 0.0079 0.0071 0.0079 0.0071 0.0094 0.0094 0.0094 0.0094 0.0055 0.0055 0.0051 0.0063 0.0063 0.0055 0.0051 0.0039 0.0051 0.0051 0.0039

CUTTING DATA

335.25 DISC MILL 335.25 XN09 - Cutting Data Vc = (sf/min) F40M SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21

30% 600 590 510 455 435 485 460 435 445 475 390 315 245 205 465 410 350 330 200 290 260 1700 1375 920 1050 115 90 80 160 110 90 95 105 125 185 105

20% 650 630 550 485 460 520 490 460 475 510 415 335 265 220 500 440 370 355 220 310 280 1850 1500 1000 1150 125 100 85 170 120 95 105 110 130 200 110

MP2500 10% 710 690 610 540 510 580 550 510 530 560 460 370 285 240 550 485 410 395 240 345 305 2025 1625 1100 1250 135 110 95 190 130 105 115 120 145 220 120

30% 800 770 680 600 570 640 610 570 590 560 460 375 290 240 610 540 460 440 265 385 340 — — — — — — — — — — 115 125 150 225 125

20% 850 830 730 640 610 690 650 610 630 600 490 395 310 260 660 580 490 470 290 410 370 — — — — — — — — — — 125 130 155 240 130

MK2050 10% 940 910 800 710 680 770 730 680 700 660 540 440 340 285 720 640 540 520 315 455 405 — — — — — — — — — — 140 145 175 265 145

30% 780 760 670 590 560 630 600 560 580 — — — — — 820 730 620 590 355 520 455 — — — — — — — — — — — — — — —

20% 840 820 720 630 600 670 640 600 620 — — — — — 880 780 660 630 390 550 495 — — — — — — — — — — — — — — —

10% 920 900 790 700 670 760 710 670 690 — — — — — 970 860 730 690 425 610 540 — — — — — — — — — — — — — — —

49

CUTTING DATA

335.25 DISC MILL 335.25 XN12 - Insert Selection fz SMG

INSERT SELECTION

P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21

XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 MP2500 XNHQ120608TN4-M10 MP2500 XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 MK2050 XNHQ120608TN4-M10 MK2050 XNHQ120608TN4-M10 MK2050 XNHQ120608TN4-M10 MK2050 XNHQ120608TN4-M10 MK2050 XNHQ120608TN4-M10 MK2050 XNHQ120608TN4-M10 MK2050 XNHQ120608EN4-E09 F40M XNHQ120608EN4-E09 F40M XNHQ120608EN4-E09 F40M XNHQ120608EN4-E09 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 MP2500 XNHQ120608TN4-M10 MP2500 XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 F40M XNHQ120608TN4-M10 MP2500

SMG = Seco Material Group fz = in/tooth vc = sf/min ar/Dc = % All cutting data are start values.

50

30% 0.0067 0.0067 0.0063 0.0063 0.0063 0.0059 0.0059 0.0063 0.0059 0.0067 0.0063 0.0047 0.0043 0.0043 0.0067 0.0063 0.0063 0.0063 0.0055 0.0063 0.0055 0.0079 0.0079 0.0079 0.0079 0.0043 0.0043 0.0039 0.0047 0.0047 0.0043 0.0043 0.0031 0.0043 0.0043 0.0031

20% 0.0075 0.0079 0.0075 0.0071 0.0071 0.0071 0.0071 0.0075 0.0071 0.0079 0.0071 0.0055 0.0051 0.0051 0.0079 0.0071 0.0071 0.0071 0.0063 0.0071 0.0063 0.0087 0.0087 0.0087 0.0087 0.0051 0.0051 0.0047 0.0055 0.0055 0.0051 0.0047 0.0037 0.0047 0.0047 0.0037

10% 0.01 0.01 0.0094 0.0094 0.0094 0.0094 0.0094 0.0094 0.0094 0.01 0.0094 0.0075 0.0067 0.0067 0.01 0.0094 0.0094 0.0094 0.0087 0.0094 0.0087 0.012 0.012 0.012 0.012 0.0067 0.0067 0.0063 0.0075 0.0075 0.0067 0.0063 0.0047 0.0063 0.0063 0.0047

CUTTING DATA

335.25 DISC MILL 335.25 XN12 - Cutting Data Vc = (sf/min) F40M SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21

30% 580 560 495 435 415 475 450 415 435 455 375 310 235 195 450 395 335 320 195 280 250 1625 1325 880 1000 110 90 80 155 110 85 95 100 120 180 100

20% 630 600 520 470 450 500 475 440 460 485 405 330 250 210 475 425 360 345 210 300 270 1750 1400 940 1075 115 95 85 165 115 90 100 105 130 195 105

MP2500 10% 690 670 590 520 495 560 530 495 510 540 445 360 280 235 530 470 400 380 230 335 295 1950 1575 1050 1200 130 105 90 185 130 100 110 120 140 215 120

30% 770 750 650 570 550 630 590 550 580 540 440 365 280 235 590 520 440 420 260 370 335 — — — — — — — — — — 110 120 140 215 120

20% 830 790 690 620 590 660 630 580 610 570 475 390 295 245 630 560 475 455 280 400 355 — — — — — — — — — — 120 130 155 230 130

MK2050 10% 910 890 780 690 660 740 690 660 670 640 530 430 330 275 700 620 530 500 305 440 390 — — — — — — — — — — 135 145 170 255 145

30% 750 730 640 570 540 620 580 540 570 — — — — — 790 700 590 560 350 495 445 — — — — — — — — — — — — — — —

20% 810 780 680 610 580 650 620 570 600 — — — — — 840 750 640 610 375 540 480 — — — — — — — — — — — — — — —

10% 900 870 770 680 650 720 680 650 660 — — — — — 940 830 710 670 410 590 530 — — — — — — — — — — — — — — —

51

CUTTING DATA

SQUARE T4-12 R217/220.94-12 – Insert selection fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13

LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP3000 LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 T350M LOEX120708TR-M12 T350M LOEX120708TR-M12 T350M LOEX120708TR-M12 MS2050 LOEX120708TR-M12 MS2050 LOEX120708TR-M12 MS2050

** For optimum tool life for slotting. For profiling, max ap recommended for radial engagement (ae) 30% or less.

SMG = Seco Material Group fz = in/tooth ap = inch vc = sf/min ae/Dc = % All cutting data are start values

52

Recommended ap** 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.20 0.16 0.16 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.16 0.16 0.16 0.18 0.18 0.16

100% 0.0071 0.0075 0.0071 0.0067 0.0067 0.0067 0.0067 0.0071 0.0067 0.0075 0.0067 0.0055 0.0047 0.0047 0.0079 0.0071 0.0071 0.0071 0.0067 0.0071 0.0067 0.0094 0.0094 0.0094 0.0094 0.0047 0.0047 0.0043 0.0055 0.0055 0.0047

30% 0.0079 0.0079 0.0075 0.0075 0.0075 0.0071 0.0071 0.0075 0.0071 0.0079 0.0075 0.0059 0.0051 0.0051 0.0087 0.0079 0.0079 0.0079 0.0071 0.0079 0.0071 0.010 0.010 0.010 0.010 0.0051 0.0051 0.0047 0.0059 0.0059 0.0051

10% 0.012 0.013 0.012 0.012 0.011 0.011 0.011 0.012 0.011 0.013 0.011 0.0087 0.0079 0.0079 0.013 0.012 0.012 0.012 0.011 0.012 0.011 0.016 0.016 0.016 0.016 0.0079 0.0079 0.0075 0.0094 0.0094 0.0079

CUTTING DATA

SQUARE T4-12 R217/220.94-12 – Cutting data vc = (sf/min) MP1500 SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13

100% 930 910 790 700 680 760 720 670 700 — — — 720 640 540 520 315 460 405 — — — — — — — — — —

30% 1225 1200 1075 940 890 1000 950 890 920 — — — 950 850 720 690 420 600 540 — — — — — — — — — —

MS2500 10% 1450 1425 1250 1100 1075 1200 1125 1050 1100 — — — 1125 1000 860 820 495 720 640 — — — — — — — — — —

100% 960 920 810 720 690 780 730 680 710 660 550 450 730 660 560 530 330 465 420 — — — — — — — — — —

30% 1275 1250 1075 950 910 1050 980 910 950 890 730 600 980 860 730 700 430 610 550 — — — — — — — — — —

MP3000

T350M

MK1500

MK2050

10% 100% 30% 10% 100% 30% 10% 100% 30% 10% 100% 30% 1525 840 1100 1325 770 1025 1200 — — — 810 1075 1450 800 1075 1250 740 990 1150 — — — 790 1050 1275 700 940 1100 650 860 1025 — — — 690 930 1125 630 830 970 580 760 890 — — — 610 820 1100 600 790 950 550 730 870 — — — 590 780 1225 670 900 1050 620 830 980 — — — 660 880 1150 640 850 1000 580 780 920 — — — 630 830 1075 590 790 930 540 730 850 — — — 580 780 1125 620 830 970 570 760 900 — — — 610 800 1025 600 800 940 570 760 890 — — — — — 870 500 660 790 475 630 750 — — — — — 710 405 540 640 385 510 610 — — — — — 1150 630 850 990 — — — 900 1200 1400 850 1125 1025 570 750 900 — — — 810 1075 1275 760 1000 870 480 630 760 — — — 680 900 1075 650 850 830 460 610 720 — — — 650 860 1025 620 820 510 285 375 440 — — — 395 530 620 375 500 740 405 530 640 — — — 570 760 900 540 720 650 365 475 560 — — — 510 680 800 480 640 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 150 200 230 140 185 220 — — — — — — 120 160 185 115 150 175 — — — — — — 105 140 165 100 135 155 — — — — — — 205 275 325 195 260 310 — — — — — — 120 160 190 115 150 180 — — — — — — 95 130 150 90 120 140 — — — — —

10% 1275 1225 1075 950 930 1050 980 910 960 — — — 1325 1200 1025 970 590 850 750 — — — — — — — — — —

R217/220.94-12 – Cutting data vc = (sf/min) F40M SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13

100% 670 640 560 500 480 540 510 470 495 520 430 350 275 230 510 455 385 370 225 325 290 1850 1500 1000 1150 130 105 90 175 100 85

30% 880 860 750 660 630 720 680 630 660 690 570 465 365 305 680 600 510 485 300 425 380 2475 2000 1325 1525 170 135 120 235 135 110

MM4500 10% 1050 1000 880 780 760 850 800 740 780 810 680 550 425 355 800 720 610 580 355 510 450 2950 2375 1575 1800 200 160 140 280 160 130

100% 540 520 455 405 390 435 410 380 400 445 375 300 240 200 — — — — — — — — — — — 75 60 50 100 75 65

30% 720 700 610 540 510 580 550 510 540 600 490 400 315 260 — — — — — — — — — — — 95 80 70 135 105 85

MS2050 10% 850 810 710 630 610 690 650 600 630 700 590 480 370 305 — — — — — — — — — — — 115 90 80 160 120 95

100% — — — — — — — — — 670 560 450 340 285 — — — — — — — — — — — 120 100 90 155 120 105

30% — — — — — — — — — 860 700 550 405 335 — — — — — — — — — — — 160 130 115 210 160 135

T25M 10% — — — — — — — — — 960 800 610 445 375 — — — — — — — — — — — 180 145 135 250 190 155

100% 740 710 620 550 530 590 560 520 540 570 475 385 305 255 560 500 425 405 250 355 320 — — — — — — — — — —

30% 970 950 830 730 700 790 750 700 730 760 630 510 400 335 750 660 560 530 330 470 420 — — — — — — — — — —

10% 1150 1100 970 850 830 930 880 820 860 890 750 610 470 390 880 790 670 640 390 560 495 — — — — — — — — — —

53

TOOL SELECTION

JABRO®

Name

JS452

JS554

Family

JS²

JS²

Cylindrical

[

[

Weldon

]

[

2

4

8-20

4-20

3

2

Type of mill

Shank

Number of flutes ICC Diameter range

Metric

Lengths available, based on length index

Operation

SMG P1-8

•

P11

•

M1-3

•

M4-5

•

K1-7

•

S1-3

•

S11-13

•

H5 H8 H11 H12 H21

•

N1

•

•

N2-3

•

•

TS1

•

○

TP1

•

N11

•

GR [

Stock standard

54

]

Weldon available, delivery time is 3 days. • Preferred choice, ○ Alternative choice

• ○

CUTTING DATA

JABRO SOLID2 JS554-2C Cutting data – JS554 2C SIRA advanced roughing ae/Dc = 0.05 fz SMG S1 S2 S3

E E E

ap / Dc 2.0 2.0 2.0

4 0.030 0.030 0.028

5 0.038 0.038 0.036

6 0.046 0.046 0.042

8 0.060 0.060 0.055

10 0.075 0.075 0.070

12 0.090 0.090 0.085

16 0.11 0.11 0.10

20 0.13 0.13 0.12

vc 85 (70 — 95) 65 (60 — 75) 49 (44 — 60)

Cutting data – JS554 2C SIRA advanced roughing ae/Dc = 0.10 fzt SMG M4 M5 N3 S11 S12 S13 H5 H8 H11 H12 H21 H31

E E E E E E M/A/D M/A/D M/A/D M/A/D M/A/D M/A/D

ap / Dc 2.5 2.5 2.5 2.0 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5

4 0.026 0.026 0.048 0.030 0.030 0.026 0.020 0.015 0.020 0.020 0.015 0.020

5 0.032 0.032 0.060 0.036 0.036 0.032 0.026 0.019 0.026 0.026 0.019 0.026

6 0.038 0.038 0.075 0.044 0.044 0.038 0.030 0.022 0.030 0.030 0.022 0.030

8 0.050 0.050 0.095 0.060 0.060 0.050 0.040 0.030 0.040 0.040 0.030 0.040

10 0.065 0.065 0.12 0.075 0.075 0.065 0.050 0.038 0.050 0.050 0.038 0.050

12 0.075 0.075 0.14 0.085 0.085 0.075 0.060 0.046 0.060 0.060 0.046 0.060

16 0.095 0.095 0.18 0.11 0.11 0.095 0.075 0.055 0.075 0.075 0.055 0.075

20 0.11 0.11 0.20 0.12 0.12 0.11 0.085 0.065 0.085 0.085 0.065 0.085

80 65 480 85 125 100 170 180 220 330 180 130

vc (55 — 100) (47 — 85) (410 — 550) (80 — 105) (100 — 150) (80 — 115) (145 — 195) (155 — 200) (190 — 250) (285 — 375) (155 — 200) (110 — 150)

10 0.11 0.11 0.11 0.10 0.10 0.10 0.10 0.11 0.10 0.060 0.055 0.060 0.11 0.10 0.10 0.10 0.090 0.10 0.090 0.10 0.10 0.10

12 0.13 0.13 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.075 0.065 0.075 0.13 0.12 0.12 0.12 0.11 0.12 0.11 0.12 0.12 0.12

16 0.16 0.16 0.16 0.15 0.15 0.15 0.15 0.16 0.15 0.090 0.080 0.090 0.16 0.15 0.15 0.15 0.13 0.15 0.13 0.15 0.15 0.15

20 0.19 0.19 0.18 0.18 0.17 0.17 0.17 0.18 0.17 0.10 0.095 0.10 0.19 0.17 0.17 0.17 0.15 0.17 0.15 0.17 0.17 0.17

255 245 250 245 245 275 260 240 250 145 135 110 285 255 215 205 275 430 395 680 680 340

vc (205 — 300) (200 — 295) (200 — 295) (195 — 290) (195 — 290) (220 — 330) (205 — 310) (190 — 285) (200 — 300) (120 — 180) (110 — 165) (85 — 125) (240 — 335) (210 — 295) (180 — 250) (170 — 240) (250 — 300) (395 — 470) (375 — 425) (580 — 780) (580 — 780) (290 — 390)

Cutting data – JS554 2C SIRA advanced roughing ae/Dc = 0.12 fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 K1 K2 K3 K4 K5 K6 K7 N1 N2 N11

M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E E E E E E E E E E E E E E

ap / Dc 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

4 0.044 0.044 0.042 0.042 0.040 0.040 0.040 0.042 0.040 0.024 0.022 0.024 0.044 0.040 0.040 0.040 0.036 0.040 0.036 0.040 0.040 0.040

5 0.055 0.055 0.055 0.050 0.050 0.050 0.050 0.055 0.050 0.030 0.028 0.030 0.055 0.050 0.050 0.050 0.046 0.050 0.046 0.050 0.050 0.050

6 0.065 0.065 0.065 0.060 0.060 0.060 0.060 0.065 0.060 0.036 0.034 0.036 0.065 0.060 0.060 0.060 0.055 0.060 0.055 0.060 0.060 0.060

8 0.090 0.090 0.085 0.085 0.080 0.080 0.080 0.085 0.080 0.050 0.044 0.050 0.090 0.080 0.080 0.080 0.075 0.080 0.075 0.080 0.080 0.080

SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray vc= m/min fz = mm ap (mm)/Dc (mm)= factor ae (mm)/Dc (mm)= factor All cutting data are target values

55

CUTTING DATA

JABRO SOLID2 JS452 Cutting data – JS452 Slotting* fz SMG N1 N2 N3 TS1 TP1

E E E A A

ap / Dc 0.80 0.60 0.60 1.0 1.0

8 0.050 0.040 0.040 0.065 0.048

10 0.060 0.050 0.050 0.080 0.060

12 0.075 0.060 0.060 0.095 0.070

16 0.10 0.080 0.080 0.13 0.095

20 0.12 0.10 0.10 0.16 0.12

580 455 305 540 460

vc (460 — 690) (340 — 570) (225 — 380) (430 — 640) (345 — 570)

720 570 380 680 600

vc (580 — 870) (425 — 710) (285 — 475) (550 — 820) (455 — 750)

Cutting data – JS452 Side milling roughing ae/Dc = 0.2* fz SMG N1 N2 N3 TS1 TP1

E/M/A E/M/A E/M/A A/D A/D

* Remark: If corner radius is >15% of Dc then ap= -30%, fz= -20% SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray vc= m/min fz = mm ap (mm)/Dc (mm)= factor ae (mm)/Dc (mm)= factor All cutting data are target values

56

ap / Dc 1.3 1.2 1.2 1.3 1.3

8 0.10 0.080 0.080 0.12 0.085

10 0.12 0.10 0.10 0.15 0.10

12 0.15 0.12 0.12 0.18 0.12

16 0.18 0.15 0.15 0.22 0.15

20 0.22 0.17 0.17 0.26 0.18

RECALCULATION

JABRO®

Recalculation (all values are percentages of original (100%) cutting data.)

Use original standard version side rough cutting data then recalculate parameters!

Slotting

Side Rough

Side Finish

Use original standard version slotting cutting data then recalculate parameters!

Ramping

Helical

Drilling

ae

fz

ap

vc

JS554 (2) L (3)

100 40

100 60

100 38

100 105

100 200

110 110

JS452 (2) L (3)

100 50

100 60

100 75

100 60

100 50

140 120

ap

ap

fz

fz

3 3

53 53

150 100

100 50

100 50

100 60

2 1.5

130 130

X X

X X

3 3

35 40

120 100

70 70

100 70

50 50

10 10

130 130

50 20

100 10

ap (% of Dc)

fz

hole Ø (≥% of Dc)

fz

ae (% of Dc)

ap

ap/360º (% of Dc)

STRAIGHT

fz

57

CUTTING DATA

MDT

Cutting speed, vc (sf/min) vc = cutting speed (sf/min)

In this section a recommended cutting speed is indicated under specified conditions.

Use the tables beginning on page 440 to classify the workpiece material into a SMGv2.

The cutting data tables provide a recommendation of chipbreaker and a start value for feed rate (f) and cutting speed (vc).

The cutting data tables are based on grooving with full cutting width (ap).

The recommended cutting speeds in the tables are calculated for 15 minutes tool life with use of external flood coolant.

ap = insert width (mm) f = feed rate (in/rev) SMG = Seco Material Group

In order to increase the accuracy towards the actual cutting conditions and requirements of the applications the recommendation is to use My Pages â&#x20AC;&#x201C; Suggest on www.secotools.com

-FT CP500 ap = 2 SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N11 S1 S2 S3

58

-FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500 -FT CP500

f 0.0034 0.0034 0.0034 0.0032 0.0032 0.0032 0.0032 0.0034 0.0032 0.0034 0.0032 0.0026 0.0022 0.0022 0.0034 0.0032 0.0032 0.0032 0.0028 0.0032 0.0028 0.0044 0.0022 0.0022 0.0020

ap = 3 vc 780 760 650 580 560 620 590 550 570 870 710 540 395 330 700 620 520 500 310 440 395 465 95 80 70

f 0.0065 0.0065 0.0060 0.0060 0.0055 0.0055 0.0055 0.0060 0.0055 0.0065 0.0055 0.0048 0.0040 0.0040 0.0065 0.0055 0.0055 0.0055 0.0050 0.0055 0.0050 0.0080 0.0040 0.0040 0.0038

ap = 4 vc 610 600 530 460 450 510 480 440 465 650 570 470 380 315 540 475 400 385 235 350 300 365 80 70 60

f 0.0075 0.0075 0.0070 0.0070 0.0070 0.0065 0.0065 0.0070 0.0065 0.0075 0.0070 0.0055 0.0048 0.0048 0.0075 0.0070 0.0070 0.0070 0.0065 0.0070 0.0065 0.0095 0.0048 0.0048 0.0044

ap = 5-6 vc 570 550 485 430 410 470 440 410 430 560 475 425 345 290 500 415 350 335 210 315 270 335 75 65 55

f 0.010 0.010 0.0095 0.0095 0.0095 0.0095 0.0095 0.0095 0.0095 0.010 0.0095 0.0075 0.0065 0.0065 0.010 0.0095 0.0095 0.0095 0.0085 0.0095 0.0085 0.013 0.0065 0.0065 0.0060

ap = 8-10 vc 495 485 430 380 360 405 380 360 370 405 355 335 275 230 440 350 295 280 175 280 225 285 65 55 50

f 0.014 0.014 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.014 0.013 0.010 0.0095 0.0095 0.014 0.013 0.013 0.013 0.012 0.013 0.012 0.018 0.0095 0.0095 0.0085

vc 425 415 365 320 305 355 335 305 325 265 230 240 195 165 380 275 235 225 145 240 185 245 55 48 43

CUTTING DATA

MDT -FT TPG25

ap = 3 SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 K1 K2 K3 K4 K5 K6 K7

-FT TGP25 -FT TGP25 -FT TGP25 -FT TGP25 -FT TGP25 -FT TGP25 -FT TGP25 -FT TGP25 -FT TGP25 -MC TGP25 -MC TGP25 -MC TGP25 -MC TGP25 -MT TGP25 -MT TGP25 -MT TGP25 -MT TGP25 -MT TGP25 -MT TGP25 -MT TGP25

f 0.0065 0.0065 0.0060 0.0060 0.0055 0.0055 0.0055 0.0060 0.0055 0.0065 0.0055 0.0048 0.0040 0.0070 0.0065 0.0065 0.0065 0.0060 0.0065 0.0060

ap = 4 vc 1250 1225 880 950 760 1050 800 740 780 940 790 610 460 850 570 485 465 280 550 360

f 0.0075 0.0075 0.0070 0.0070 0.0070 0.0065 0.0065 0.0070 0.0065 0.0075 0.0070 0.0055 0.0048 0.0085 0.0075 0.0075 0.0075 0.0070 0.0075 0.0070

ap = 5 vc 1125 1100 810 860 680 950 740 680 720 870 720 600 460 760 540 455 435 265 500 340

f 0.0095 0.0095 0.0085 0.0085 0.0085 0.0085 0.0085 0.0085 0.0085 0.0095 0.0085 0.0065 0.0060 0.010 0.0095 0.0095 0.0095 0.0080 0.0095 0.0080

ap = 6 vc 980 950 740 760 620 810 660 620 640 730 630 550 435 680 490 415 400 255 440 325

f 0.010 0.010 0.0095 0.0095 0.0095 0.0095 0.0095 0.0095 0.0095 0.010 0.0095 0.0075 0.0065 0.011 0.010 0.010 0.010 0.0085 0.010 0.0085

ap = 8-10 vc 930 900 710 720 600 770 630 600 620 680 590 520 415 650 475 400 385 245 420 310

f 0.014 0.014 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.014 0.013 0.010 0.0095 0.015 0.013 0.013 0.013 0.012 0.013 0.012

vc 740 720 600 570 510 630 550 510 540 470 405 405 325 520 415 355 335 210 345 270

-FT CP600 ap = 2 SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N11 S1 S2 S3

-FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600 -FT CP600

f 0.0034 0.0036 0.0034 0.0032 0.0032 0.0032 0.0032 0.0034 0.0032 0.0036 0.0032 0.0026 0.0022 0.0022 0.0036 0.0032 0.0032 0.0032 0.0028 0.0032 0.0028 0.0044 0.0022 0.0022 0.0022

vc 690 660 580 520 495 560 520 485 510 780 650 500 375 315 610 550 460 440 275 390 350 410 85 75 65

SMG = Seco Material Group vc = sf/min f = in/rev ap = mm All cutting data are start values

59

CUTTING DATA

MDT -MC CP600

ap = 3 SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N11 S1 S2 S3

-MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600 -MC CP600

f 0.010 0.010 0.0095 0.0095 0.0095 0.0095 0.0095 0.0095 0.0095 0.010 0.0095 0.0075 0.0065 0.0065 0.010 0.0095 0.0095 0.0095 0.0085 0.0095 0.0085 0.013 0.0065 0.0065 0.0060

ap = 4 vc 510 495 435 385 370 415 390 370 380 475 410 370 305 255 445 370 310 295 185 285 235 305 65 55 50

f 0.011 0.011 0.011 0.010 0.010 0.010 0.010 0.011 0.010 0.011 0.010 0.0080 0.0070 0.0070 0.011 0.010 0.010 0.010 0.0095 0.010 0.0095 0.014 0.0070 0.0070 0.0065

ap = 5 vc 455 445 380 345 330 370 350 320 340 365 320 310 250 210 400 315 270 255 160 255 205 265 60 50 45

f 0.012 0.012 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.012 0.011 0.0085 0.0075 0.0075 0.012 0.011 0.011 0.011 0.0095 0.011 0.0095 0.015 0.0075 0.0075 0.0070

ap = 6 vc 440 425 375 330 315 355 335 315 325 330 285 275 235 195 385 300 255 240 155 245 200 255 55 50 44

f 0.012 0.013 0.012 0.011 0.011 0.011 0.011 0.012 0.011 0.013 0.011 0.0085 0.0080 0.0080 0.013 0.011 0.011 0.011 0.010 0.011 0.010 0.016 0.0080 0.0080 0.0070

vc 435 410 365 330 315 355 335 305 325 300 280 275 225 185 375 295 250 240 150 245 190 245 55 49 44

-MT, -FT TGK1500 ap = 2 SMG K1 K2 K3 K4 K5 K6 K7

60

-MT, -FT TGK1500 -MT, -FT TGK1500 -MT, -FT TGK1500 -MT, -FT TGK1500 -MT, -FT TGK1500 -MT, -FT TGK1500 -MT, -FT TGK1500

f 0.0040 0.0038 0.0038 0.0038 0.0034 0.0038 0.0034

ap = 3 vc 960 590 500 475 290 600 370

f 0.0070 0.0065 0.0065 0.0065 0.0060 0.0065 0.0060

ap = 4 vc 750 510 430 410 250 485 320

f 0.0085 0.0080 0.0080 0.0080 0.0075 0.0080 0.0075

ap = 5 vc 670 470 395 380 230 430 295

f 0.010 0.0095 0.0095 0.0095 0.0085 0.0095 0.0085

ap = 6-8 vc 600 435 370 350 215 390 275

f 0.012 0.011 0.011 0.011 0.0095 0.011 0.0095

vc 550 405 345 330 210 350 265

CUTTING DATA

MDT

-MT 883, 890 ap = 3 SMG K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5

-MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890 -MT 883, 890

f 0.0075 0.0065 0.0065 0.0065 0.0060 0.0065 0.0060 0.0095 0.0095 0.0095 0.0095 0.0048 0.0048 0.0044 0.0050 0.0050 0.0048 0.0044

ap = 4 vc 310 280 235 225 140 200 180 900 730 485 550 65 50 45 90 70 55 110

f 0.0085 0.0080 0.0080 0.0080 0.0070 0.0080 0.0070 0.011 0.011 0.011 0.011 0.0055 0.0055 0.0050 0.0065 0.0065 0.0055 0.0050

ap = 5 vc 290 260 220 210 130 185 165 830 670 445 510 60 47 42 80 65 50 100

f 0.010 0.0095 0.0095 0.0095 0.0080 0.0095 0.0080 0.013 0.013 0.013 0.013 0.0065 0.0065 0.0060 0.0075 0.0075 0.0065 0.0065

ap = 6 vc 265 240 200 195 125 170 155 770 620 415 475 55 45 39 75 60 48 95

f 0.011 0.010 0.010 0.010 0.0085 0.010 0.0085 0.014 0.014 0.014 0.014 0.0070 0.0070 0.0065 0.0080 0.0080 0.0070 0.0065

ap = 8-10 vc 255 230 195 185 120 165 150 730 590 390 450 55 43 37 75 55 46 90

f 0.015 0.013 0.013 0.013 0.012 0.013 0.012 0.019 0.019 0.019 0.019 0.0095 0.0095 0.0085 0.011 0.011 0.0095 0.0095

vc 220 200 170 160 100 145 130 620 500 335 385 46 37 33 65 48 40 80

-FT CP200 ap = 3 SMG M1 M2 M3 M4 M5 S1 S2 S3 S11 S12 S13

-FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200 -FT CP200

f 0.0065 0.0055 0.0048 0.0040 0.0040 0.0040 0.0040 0.0038 0.0048 0.0048 0.0040

ap = 4 vc 690 600 490 390 325 90 75 65 125 95 80

f 0.0075 0.0070 0.0055 0.0048 0.0048 0.0048 0.0048 0.0044 0.0055 0.0055 0.0048

ap = 5 vc 590 500 450 365 305 85 70 60 115 90 75

f 0.0095 0.0085 0.0065 0.0060 0.0060 0.0060 0.0060 0.0055 0.0065 0.0065 0.0060

ap = 6 vc 470 410 390 320 265 80 65 55 105 85 65

f 0.010 0.0095 0.0075 0.0065 0.0065 0.0065 0.0065 0.0060 0.0075 0.0075 0.0065

ap = 8 vc 425 375 355 290 240 75 60 55 105 80 65

f 0.014 0.013 0.010 0.0085 0.0085 0.0085 0.0085 0.0080 0.010 0.010 0.0085

vc 270 255 250 225 185 65 55 48 90 70 55

SMG = Seco Material Group vc = sf/min f = in/rev ap = mm All cutting data are start values

61

CUTTING DATA

PRECIMASTER PLUS PM Plus…-EB45 ap on (Ø) inch SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H3 H5 H7 H8 H11 H12 H21 H31 PM1 PM2 PM3 TS1 TS2 TS3 TS4 TP1 TP2 TP3 TP4 GR1

PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45

f (in/rev)

z=6

z=8

z=6

z=8

H15

CP20

RX2000

CF

RX1500

.004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .004 –.008 .004 –.008 .004 –.008 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.012

.004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.012 .004 –.012 .004 –.012 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.016

.012 –.035 .012 –.035 .012 –.035 .008 –.028 .008 –.028 .008 –.028 .008 –.028 .008 –.028 .008 –.028 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035

.016 –.047 .016 –.047 .016 –.047 .012 –.039 .012 –.039 .012 –.039 .012 –.039 .012 –.039 .012 –.039 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.024 .012 –.024 .012 –.024 .012 –.024 .012 –.024 .012 –.024 .012 –.024 .012 –.024 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047 .016 –.047

80 (50-100) 80 (50-100) 80 (50-100) 65 (35-80) 65 (35-80) 65 (35-80) 65 (35-80) 50 (35-65) 50 (35-65) 40 (30-50) – – – – 80 (50-100) – 80 (50-100) 80 (50-100) 80 (50-100) – – 165 (100-330) 165 (100-330) 165 (100-330) 165 (100-330) – – – 65 (50-100) 65 (50-100) 65 (50-100) – – – – – – – – – – – 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 130 (260-65)

195 (100-330) 195 (100-330) 195 (100-330) 165 (100-260) 165 (100-260) 165 (100-260) 165 (100-260) 115 (65-195) 115 (65-195) 80 (50-130) 80 (50-130) 80 (50-130) 65 (35-100) 65 (35-100) 195 (130-330) 80 (65-130) 195 (130-330) 150 (100-230) 150 (100-230) 195 (130-330) 195 (130-330) – – – – 65 (35-80) 65 (35-80) 65 (35-80) 100 (50-130) 100 (50-130) 100 (50-130) – – – – – – – – 165 (100-260) 165 (100-260) 165 (100-260) – – – – – – – – –

260 (100-490) 260 (100-490) 260 (100-490) 195 (100-395) 195 (100-395) 195 (100-395) 195 (100-395) 130 (65-260) 130 (65-260) 115 (65-230) 115 (65-230) 115 (65-230) 80 (50-165) 80 (50-165) 260 (100-490) 130 (100-230) 260 (100-490) 230 (130-395) 230 (130-395) 260 (100-490) 260 (100-490) 260 (100-490) 260 (100-490) 260 (100-490) 260 (100-490) 65 (35-80) 65 (35-80) 65 (35-80) 130 (65-165) 130 (65-165) 130 (65-165) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 230 (130-330) 230 (130-330) 230 (130-330) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 195 (100-395)

590 (295-655) 590 (295-655) 590 (295-655) 395 (260-490) 395 (260-490) 395 (260-490) 395 (260-490) 260 (195-395) 260 (195-395) – – – – – – – – 330 (230-490) 330 (230-490) – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

720 (395-985) 720 (395-985) 720 (395-985) 590 (295-655) 590 (295-655) 590 (295-655) 590 (295-655) 395 (260-590) 395 (260-590) – – – – – 720 (395-985) 260 (165-330) 720 (395-985) 490 (260-655) 490 (260-655) 720 (395-985) 720 (395-985) – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

SMG = Seco material group ap =inch f = in/rev vc= sf/min All cutting data are start values.

62

Vc (sf/min)

CUTTING DATA

PRECIMASTER PLUS PM Plus...-EB845 ap on (Ø) inch SMG P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 S1 S2 S3 S11 S12 S13 H3 H5 H7 H8 H11 H12 H21 H31 PM1 PM2 PM3

PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845

f (in/rev)

Vc (sf/min)

z=6

z=8

z=6

z=8

H15

CP20

RX2000

CF

RX1500

.004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .003 –.006 .004 –.008 .004 –.008 .004 –.008

.004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.006 .004 –.012 .004 –.012 .004 –.012

.008 –.035 .008 –.028 .008 –.028 .008 –.028 .008 –.028 .008 –.028 .008 –.028 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.024 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.016 .008 –.024 .008 –.024 .008 –.024

.012 –.047 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.035 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.047 .012 –.047 .012 –.047 .012 –.047 .012 –.047 .012 –.047 .012 –.047 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.031 .012 –.022 .012 –.022 .012 –.022 .012 –.022 .012 –.022 .012 –.022 .012 –.022 .012 –.022 .012 –.031 .012 –.031 .012 –.031

– – 65 (35-80) 65 (35-80) 65 (35-80) 50 (35-65) 50 (35-65) 40 (30-50) – – – – 80 (50-100) – 80 (50-100) 80 (50-100) 80 (50-100) – – – – – 65 (50-100) 65 (50-100) 65 (50-100) – – – – – – – – – – –

195 (100-330) 165 (100-260) 165 (100-260) 165 (100-260) 165 (100-260) 115 (65-195) 115 (65-195) 80 (50-130) 80 (50-130) 80 (50-130) 65 (35-100) 65 (35-100) 195 (130-330) 80 (65-130) 195 (130-330) 150 (100-230) 150 (100-230) 195 (130-330) 195 (130-330) 65 (35-80) 65 (35-80) 65 (35-80) 100 (50-130) 100 (50-130) 100 (50-130) – – – – – – – – 165 (100-260) 165 (100-260) 165 (100-260)

260 (100-490) 195 (100-395) 195 (100-395) 195 (100-395) 195 (100-395) 130 (65-260) 130 (65-260) 115 (65-230) 115 (65-230) 115 (65-230) 80 (50-165) 80 (50-165) 260 (100-490) 130 (100-230) 260 (100-490) 230 (130-395) 230 (130-395) 260 (100-490) 260 (100-490) 65 (35-80) 65 (35-80) 65 (35-80) 130 (65-165) 130 (65-165) 130 (65-165) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 230 (130-330) 230 (130-330) 230 (130-330)

590 (295-655) 395 (260-490) 395 (260-490) 395 (260-490) 395 (260-490) 260 (195-395) 260 (195-395) – – – – – – – – 330 (230-490) 330 (230-490)

720 (395-985) 590 (295-655) 590 (295-655) 590 (295-655) 590 (295-655) 395 (260-590) 395 (260-590) – – – – – 720 (395-985) 260 (165-330) 720 (395-985) 490 (260-655) 490 (260-655) 720 (395-985) 720 (395-985) – – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – –

PM Plus…-EB25 ap on (Ø) inch SMG P1 P2 P3 P4 P5 P6 P7 M1 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 PM1 PM2 PM3

PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25

f (in/rev)

Vc (sf/min)

z=6

z=8

z=6

z=8

H15

CP20

RX2000

CF

RX1500

.004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .003 –.006 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008 .004 –.008

.004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.008 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.010 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012 .004 –.012

.031 –.071 .031 –.071 .031 –.071 .031 –.071 .031 –.071 .031 –.071 .031 –.071 .031 –.047 .031 –.087 .031 –.071 .031 –.087 .031 –.087 .031 –.087 .031 –.071 .031 –.071 .031 –.087 .031 –.087 .031 –.087 .031 –.087 .020 –.071 .020 –.071 .020 –.071

.039 –.094 .039 –.094 .039 –.094 .039 –.094 .039 –.094 .039 –.094 .039 –.094 .039 –.079 .039 –.110 .039 –.094 .039 –.110 .039 –.110 .039 –.110 .039 –.094 .039 –.094 .039 –.110 .039 –.110 .039 –.110 .039 –.110 .031 –.079 .031 –.079 .031 –.079

80 (50-100) 80 (50-100) 80 (50-100) 65 (35-80) 65 (35-80) 65 (35-80) 65 (35-80) – 80 (50-100) – 80 (50-100) 80 (50-100) 80 (50-100) – – 165 (100-330) 165 (100-330) 165 (100-330) 165 (100-330) – – –

195 (100-330) 195 (100-330) 195 (100-330) 165 (100-260) 165 (100-260) 165 (100-260) 165 (100-260) 80 (50-130) 195 (130-330) 80 (65-130) 195 (130-330) 150 (100-230) 150 (100-230) 195 (130-330) 195 (130-330) – – – – 165 (100-260) 165 (100-260) 165 (100-260)

260 (100-490) 260 (100-490) 260 (100-490) 195 (100-395) 195 (100-395) 195 (100-395) 195 (100-395) 115 (65-230) 260 (100-490) 130 (100-230) 260 (100-490) 230 (130-395) 230 (130-395) 260 (100-490) 260 (100-490) – – – – 230 (130-330) 230 (130-330) 230 (130-330)

590 (295-655) 590 (295-655) 590 (295-655) 395 (260-490) 395 (260-490) 395 (260-490) 395 (260-490) – – – – 330 (230-490) 330 (230-490) – – – – – – – – –

720 (395-985) 720 (395-985) 720 (395-985) 590 (295-655) 590 (295-655) 590 (295-655) 590 (295-655) – 720 (395-985) 260 (165-330) 720 (395-985) 490 (260-655) 490 (260-655) 720 (395-985) 720 (395-985) – – – – – – –

63

SMG V2

Steels, ferritic and martensitic stainless steels

64

SMG

DESCRIPTION

PROPERTIES UTS = Ultimate tensile strength (ksi)

P1

Free-cutting steels

50 < UTS < 75

1213 UTS = 55 ksi

P2

Low alloy ferritic steels, C < 0.25%wt Low alloy weldable general structural steels

45 < UTS < 85

A 573 Gr. 58 UTS = 60 ksi

P3

Ferritic & ferritic/pearlitic steels, C < 0.25%wt Weldable general structural steels Case hardening steels

60 < UTS < 90

5115 UTS = 80 ksi

P4

Low alloy general structural steels, 0.25% < C < 0.67%wt Low alloy Quench & Temper steels

75 < UTS < 175

1045 UTS = 95 ksi

P5

Structural steels, 0.25% < C < 0.67%wt Quench & Temper steels

80 < UTS < 175

4140 UTS = 100 ksi

P6

Low alloy through hardening steels, C > 0.67%wt Low alloy spring and bearing steels

75 < UTS < 170

1095 UTS = 85 ksi

P7

Through hardening steels, C > 0.67%wt Spring and bearing steels

85 < UTS < 170

52100 UTS = 95 ksi

P8

Tool steels High Speed Steels (HSS)

85 < UTS < 170

H13 UTS = 100 ksi

P11

Ferritic & martensitic stainless steels

60 < UTS < 170

420 UTS = 95 ksi

REFERENCE MATERIAL (ANSI)

WORKPIECE MATERIALS CLASSIFICATION, SMG v2 Free-cutting, austenitic and duplex stainless steels SMG

DESCRIPTION

PROPERTIES

REFERENCE MATERIAL (ANSI)

M1

Free-cutting austenitic stainless steels

303

M2

Low alloy austenitic stainless steels

304

M3

Medium alloy austenitic stainless steels

316 L

M4

High alloy austenitic and duplex stainless steels

2205 Duplex

M5

Difficult high alloy austenitic and duplex stainless steels

2507 Super duplex

SMG

DESCRIPTION

K1

Grey cast irons (GCI)

A48 35 B

K2

Compacted graphite irons (CGI)

Grade 400-15

K3

Malleable cast irons (MCI)

A220 60004

K4

Nodular cast irons (SGI)

80-55-06

K5

Austempered ductile irons (ADI)

1050/700/7

K6

Austenitic lamellar cast irons

A436 Type 1 (Ni-Resist 1)

K7

Austenitic nodular cast irons

A439 Type D-2M (Ni-Resist D-2M)

Cast irons PROPERTIES

REFERENCE MATERIAL (ANSI)

65

WORKPIECE MATERIALS CLASSIFICATION, SMG v2 Non-ferrous metals SMG

DESCRIPTION

PROPERTIES

REFERENCE MATERIAL (ANSI)

N1

Aluminum alloys, Si < 9%

7075-T6

N2

Aluminum alloys, 9% < Si < 16%

413.2 Si = 12%

N3

Aluminum alloys, Si >16%

AlSi17Cu5

N11

Copper alloys

UNS C38500

Superalloys and titanium SMG

DESCRIPTION

PROPERTIES

REFERENCE MATERIAL (ANSI)

S1

Iron based superalloys

Discalloy

S2

Cobalt based superalloys

Stellite 21

S3

Nickel based superalloys

Inconel 718

S11

Titanium, low alloyed, (a)

Ti

S12

Titanium, medium alloyed, (a+β)

TiAl6V4

S13

Titanium, high alloyed, (near β and β)

Ti10V2Fe3Al

SMG

DESCRIPTION

PROPERTIES

REFERENCE MATERIAL (ANSI)

H3

Case hardened steels

58 < HRC < 62

5115 60 HRC

H5

Quenched & Tempered steels

38 < HRC < 56

4140 50 HRC

H7

Quenched & Tempered steels Bearing steels

56 < HRC < 64

52100 60 HRC

H8

Tool steels High Speed Steels

38 < HRC < 64

H13 50 HRC

H11

Martensitic stainless steels

38 < HRC < 50

420 45 HRC

H12

Precipitation hardened stainless steels

33 < HRC < 50

17-4PH 35 HRC

H21

Manganese steels

23 < HRC < 64

Hadfield, High manganese steel 50 HRC

H31

White cast irons

50 < HRC < 64

A532 ID, White cast iron 55 HRC

Hard materials

66

WORKPIECE MATERIALS CLASSIFICATION, SMG v2 Other difficult materials SMG

DESCRIPTION

PROPERTIES

REFERENCE MATERIAL (ANSI)

PM1

Low alloy PM materials

F-0008 Fe-0.7C

PM2

Medium alloy PM materials

FLC-4608 Fe2Cu1.8Ni0.5Mo0.2Mn0.8C

PM3

High alloy PM materials Exhaust valve seat materials

HF1

Hard facing alloys Welded or plasma deposited iron based alloys

HF2

Hard facing alloys Welded or plasma deposited cobalt and nickel based alloys

CC1

Sintered tungsten carbide

G50

Plastics and Composites SMG

DESCRIPTION

PROPERTIES

REFERENCE MATERIAL (ANSI)

TS1

Thermosetting polymers

Urea formaldehyde (UF)

TS2

Thermosetting Carbon fibre composites

T300 T700 T800 HTA-S IMA - Epoxy (M21)...

TS3

Thermosetting Glass fibre composites

Epoxy - HX..(42..)/E glass (7781...)...

TS4

Thermosetting Aramide fibre composites

Kevlar 49

TP1

Thermoplastic polymers

Polycarbonate (PC)

TP2

Thermoplastic Carbon fibre composites

PPS/PEEK - T300..

TP3

Thermoplastic Glass fibre composites

PPS/PEEK - E glass or A glass...

TP4

Thermoplastic Aramide fibre composites

Graphite SMG

DESCRIPTION

GR1

Graphite

PROPERTIES

REFERENCE MATERIAL (ANSI) R 8500

67

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